COATINGS MANUAL

HRSD
5.0

STANDARD HRSD COATING SYSTEMS

There are thirty-six (36) Standard HRSD Coating Systems that cover all typical substrates that
will require coatings throughout the wastewater treatment plants, pump stations, other collection
system structures, and other HRSD Facilities. The systems include coatings for new
construction, touch-up coating work, and recoating of structures previously coated. The
Standard Systems are described on the pages that follow.
The same Standard Coating System Identification Code applies to the Coating System
Guidelines (see Section 8.0 of this Manual) and to the Coating Systems listed in Section 7
Standard HRSD Coating Specifications.

OD/Coatings Manual 2011

Section 5.0

5-1

COATINGS MANUAL
HRSD
COATING SYSTEM ID: A-1

SUBSTRATE(S): Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Alkyd

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Carbocoat
115
Devguard
4100

Sherwin Williams

N/A

Tnemec

N/A

7-852 PPG
Primer
B50 Series
Univ.
Primer
Series 10

INTERMEDIATE
COAT
N/A

FINISH
COAT
Carbocoat 45

N/A

Speed
Enamel 4318

N/A

7-282 Alkyd
Enamel
B54 Ind.
Enamel

N/A

N/A

Series 1029

For Interior or Exterior Two Coat Alkyd Coating System for Maintenance Coating Painting
of Piping or Structural Steel Carbon Steel or Ductile Iron. For non-immersed, non-corrosive
environments.

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Section 5.0

5-2

COATINGS MANUAL
HRSD
COATING SYSTEM ID: E-1

SUBSTRATE(S): Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Amidoamine or Polyamide Epoxy

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings

N/A

Carboguard
888
Devran
223/224HS

PPG

N/A

Tnemec

N/A

Sherwin Williams

N/A

Sauereisen

N/A

Induron

N/A

INTERMEDIATE
COAT
N/A
N/A

Pitt-Guard
97-145
Series N69

N/A

Macropoxy
646
B58-600
Conoweld
No. 501
PE-70

N/A

N/A

N/A
N/A

FINISH
COAT
Carboguard
561
Devran
224HS semigloss or 724
gloss
Pitt-Guard
97-145
Series N69
Macropoxy
646
B58-600
Conoglaze
No. 201
PE-70 or
Induraguard
SG Epoxy

For interior two coat polyamide or amidoamine epoxy coating system for coating of carbon
steel and other ferrous metals. For non-immersed, mildly corrosive splash/spill wet
environments or immersed.

OD/Coatings Manual 2011

Section 5.0

5-3

COATINGS MANUAL
HRSD

COATING SYSTEM ID: E-1-G

SUBSTRATE(S): Galvanized Carbon Steel

SYSTEM GENERIC DESCRIPTION: Amidoamine or Polyamide Epoxy

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings

N/A

Galvaseal
WB
Devran
223/224HS

PPG

N/A

Tnemec

N/A

Sherwin Williams

N/A

Sauereisen

N/A

Induron *

N/A

INTERMEDIATE
COAT
N/A
N/A

Pitt-Guard
97-145
Series 27

N/A

Macropoxy
646
B58-600
Conoweld
No. 501
PE-70

N/A

N/A

N/A
N/A

FINISH
COAT
Carboguard
561
Devran
224HS semigloss or 724
gloss
Pitt-Guard
97-145
Series N69
Macropoxy
646
B58-600
Conoglaze
No. 201
PE-70 or
Induraguard
SG Epoxy

*Suggest galvanized surface be brush blasted

For Interior two coat epoxy coating system for Maintenance Coating of galvanized carbon
steel. For non-immersed, mildly corrosive, splash/spill wet environments.

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Section 5.0

5-4

COATINGS MANUAL
HRSD
COATING SYSTEM ID: E-1-NF

SUBSTRATE(S): Non-Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Amidoamine or Polyamide Epoxy

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings

N/A

Carbacrylic
120
Devran
223/224HS

PPG

N/A

Tnemec

N/A

Sherwin Williams

N/A

Sauereisen

N/A

Induron

N/A

INTERMEDIATE
COAT
N/A
N/A

Pitt-Guard
97-145
Series 27

N/A

Macropoxy
646
B67-600
Conoweld
No. 501
Induranastic
85

N/A

N/A

N/A
N/A

FINISH
COAT
Carboguard
561
Devran
224HS semigloss or 724
gloss
Pitt-Guard
97-145
Series N69
Macropoxy
646
B67-600
Conoglaze
No. 201
PE-70 or
Induraguard
SG Epoxy

For Interior two coat epoxy coating system for Maintenance Coating of non-ferrous metals.
For non-immersed, mildly corrosive, splash/spill wet environments or for buried piping in nonaggressive soils.

OD/Coatings Manual 2011

Section 5.0

5-5

COATINGS MANUAL
HRSD
COATING SYSTEM ID: E-2-C

SUBSTRATE(S): CMU or Concrete

SYSTEM GENERIC DESCRIPTION: Amidoamine or Polyamide Epoxy

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

Carboguard 501

ICI Paints Devoe

High Performance
Coatings
PPG

Tru-Glaze WB
4015

Carboguard
888
Devran
223/224HS

Tnemec

Series 130

Sherwin Williams

Kem Cati-Coat HS
B42W400/V401

Sauereisen

Epoxy Filler No.

209

Aquapon 97-685

INTERMEDIATE
COAT
N/A
N/A

Pitt-Guard
97-145
Series N69

N/A

Macropoxy
646 B67-600
Series
Conoweld
No. 501

N/A

N/A

N/A

FINISH
COAT
Carboguard
890
Devran
223/224HS
or 724 gloss
Pitt-Guard
97-145
Series N69
Macropoxy
646 B67-600
Series
Conoglaze
No. 201

For Interior Two Coat Coating System with Filler/Surfacer for Maintenance Coating Work
over CMU or Concrete. For non-immersed, mildly corrosive, and wet splash/spill conditions
below grade, buried.

OD/Coatings Manual 2011

Section 5.0

5-6

COATINGS MANUAL
HRSD

COATING SYSTEM ID: E-3

SUBSTRATE(S): Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Aluminum Filled Epoxy Mastic

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Carbomastic
15 and 15
F.C.
Bar-Rust 231
(231K 9100)

Tnemec

N/A

Sherwin Williams

N/A

N/A

Amerlock
400AL
Series 1351243
Epoxy Mastic
II B62S-100

INTERMEDIATE
COAT
N/A

N/A

N/A
N/A
N/A

FINISH
COAT
Carbomastic
15 and 15
F.C.
Bar-Rust 231
(231K 9100)
Amerlock
400AL
Series 1351243
Epoxy
Mastic II
B62S-100

For Interior two coat aluminum filled epoxy mastic maintenance coating for ferrous metal
substrates. For non-immersion, mildly corrosive or non-corrosive environments where only
minimal surface preparation can be performed.

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Section 5.0

5-7

COATINGS MANUAL
HRSD

COATING SYSTEM ID: E-3-NF

SUBSTRATE(S): Non-Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Aluminum Filled Epoxy Mastic

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Carbomastic
15 and 15
F.C.
Bar-Rust 231
(231K 9100)

Tnemec

N/A

Sherwin Williams

N/A

N/A

Amerlock
400AL
Series 1351243
Epoxy Mastic
II B62S-100

INTERMEDIATE
COAT
N/A

N/A

N/A
N/A
N/A

FINISH
COAT
Carbomastic
15 and 15
F.C.
Bar-Rust 231
(231K 9100)
Amerlock
400AL
Series 1351243
Epoxy
Mastic II
B62S-100

For Interior two coat aluminum filled epoxy mastic maintenance coating for non-ferrous metal
substrates. For non-immersion, mildly corrosive or non-corrosive environments where only
minimal surface preparation can be performed.

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Section 5.0

5-8

COATINGS MANUAL
HRSD

COATING SYSTEM ID: E-4

SUBSTRATE(S): Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Cycloaliphatic Amine Epoxy

MANUFACTURER

Carboline

PRIMER
COAT
(for
non-immersion
only)
Carbozinc 859

INTERMEDIATE
COAT

FINISH
COAT

Carboguard
890

Carboguard
890

ICI Paints Devoe

High Performance
Coatings

Catha-Coat 315

Bar Rust 231

Bar Rust
231

PPG

Amercoat
68MCZ

Amercoat
235

Amercoat
235

Tnemec

Series 90-97

Series 104

Series 104

Sherwin Williams

Zinc Clad IV or
III

Duraplate
235 B67-235

Duraplate
235 B67235

Sauereisen

Primer No. 560

with 561 zinc
additive

Conoglaze
No. 202

Conoglaze
No. 202

Induron

Indura Zinc
MC67

Cermasafe 90 Cermasafe
@ 10-15 mils 90 @ 10-15
*
mils *

For Interior or otherwise not exposed to sunlight three coat epoxy coating system for
ferrous metals. This E-4 system can be used for Sodium Hydroxide Secondary
Containment. For corrosive environments including immersion or non-immersion.
Primer used for non-immersion applications only. For immersion applications, apply
intermediate and finish coats only.
*or may be applied at 30 mils in one coat.
OD/Coatings Manual 2011/Change 2/20/13
Section 5.0

5-9

COATINGS MANUAL
HRSD
COATING SYSTEM ID: E-4-C

SUBSTRATE(S): Concrete or CMU

SYSTEM GENERIC DESCRIPTION: Cycloaliphatic Amine Epoxy

MANUFACTURER

Carboline

FILLER/
SURFACER
(FOR
CONCRETE
ONLY)
Sanitile 600

INTERMEDIATE
COAT

FINISH
COAT

Carboguard
890

Carboguard
890

ICI Paints Devoe

High Performance
Coatings

Devfil 145

Bar Rust
231

Bar Rust 231

PPG

Pitt-Glaze 16-90

97-160

97-160

Tnemec

Series 218

Series 104

Series 104

Sherwin Williams

Cement Plex 875

Duraplate
235 B67235

Duraplate
235 B67-235

Sauereisen

F120

Conoglaze
No. 202

Conoglaze
No. 202

Induron

Aquatapoxy

N/A

Permasafe
100 Ceramic
Epoxy

For interior or exterior secondary containment (coating will chalk in exterior exposure)
two coat epoxy coating system plus filler/surfacer for concrete or CMU. No primer
required for concrete or CMU. If extensive cracking is present, use coating system FP-2.
If only some cracking present, use E-4 with detail crack treatment as recommended by
the CSM. This E-4 system can be used for Sodium Hydroxide Secondary Containment.
For corrosive environments including immersion or non-immersion.
OD/Coatings Manual 2011
Section 5.0

5-10

COATINGS MANUAL
HRSD
COATING SYSTEM ID: E-5

SUBSTRATE(S): Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Amine Cured Epoxy

INTERMEDIATE
COAT
Plasite 4500S

MANUFACTURER

PRIMER
COAT

Carboline

N/A

Sauereisen

N/A

Sewergard
210S or 210G

Sewergard
210S or
210G

Tnemec

N/A

Series 435
Perm-Glaze

Series 435
Perm-Glaze

Sherwin Williams

N/A

Cor-Cote SC

Cor-Cote SC

Induron

N/A

Permasafe 100
Ceramic
Epoxy

Permasafe
100 Ceramic
Epoxy

PPG

Amercoat
100A

Novaguard
840

Novaguard
840

FINISH
COAT
Plasite 4500S

For Headspaces two coat epoxy lining system for headspaces exposed to high H2S and
biogenic sulfide corrosion. For ferrous metal substrates. For headspace environments
where H2S gas concentrations are 150 ppm or lower.

OD/Coatings Manual 2011/Change 2/20/13

Section 5.0

5-11

COATINGS MANUAL
HRSD
COATING SYSTEM ID: E-5-C

SUBSTRATE(S): Concrete Substrates Only

SYSTEM GENERIC DESCRIPTION: Amine Cured Epoxy

MANUFACTURER

Carboline

FILLER/
SURFACER
FOR
CONCRETE
ONLY
Sanitile 600 TG
(for concrete
only)

PRIMER
COAT

INTERMEDIATE
COAT

FINISH
COAT

N/A

Plasite 4500S

Plasite 4500S

Sewergard
210S or 210G
(S-spray)
(G-roller)
Series 435
Perm-Glaze

Sewergard
210S or
210G

Cor-cote SC

Cor-Cote SC

N/A

Permasafe
100 Ceramic
Epoxy

Novaguard
840

Novaguard
840

Sauereisen

No. 209
or
F-120 F5

N/A

Tnemec

Sherwin Williams

Series 218
Mortar clad
(spray or
troweled)
N/A

434 DermaShield
(trowel
applied)
N/A

Induron

Aquata Poxy

PPG

Amercoat
100A

Permasafe
100
Ceramic
Epoxy
N/A

Series 435
Perm-Glaze

For Headspaces or Immersed two coat epoxy lining system for headspaces exposed to high
H2S and biogenic sulfide corrosion. For concrete substrates. The filler/surfacers are used for
concrete only as indicated above. For headspace environments where H2S gas concentrations are
150 ppm or lower plus 1-0 below low water level. If the concrete has actively moving cracks
in it, treat cracks following the CSMs recommendations or use Standard Coating System FP-2.
Use for vertical, horizontal, or overhead surfaces: For all surfaces for new work and for
overhead surfaces only over filler/surfacer in conjunction with E-6 for retrofit applications.

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-12

COATINGS MANUAL
HRSD

COATING SYSTEM ID: E-6

SUBSTRATE(S): Concrete

SYSTEM GENERIC DESCRIPTION: Amine Cured Epoxy

FILLER/
MANUFACTURER
SURFACER

PRIMER
COAT

Carboline

Sanitile 600

N/A

INTERMEDIATE
COAT
N/A

Sauereisen

F-120

N/A

N/A

Sewergard
210T

Tnemec

Series 218

N/A

N/A

Series 434

PPG

Amercoat 100A

N/A

N/A

Novaguard
840

FINISH
COAT
Plasite 5371

For Headspaces one coat epoxy lining system (trowel applied) over a filler/surfacer for
concrete headspaces exposed to high H2S and biogenic sulfide corrosion. For concrete
substrates. For headspace environments for vertical or horizontal surfaces (not overhead use
E-5). Use where H2S gas concentrations are 150 ppm or less and 1-0 below low water level. If
the concrete has actively moving cracks in it, treat cracks following the CSUs recommendations
or use Standard Coating System FP-2.

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-13

COATINGS MANUAL
HRSD

COATING SYSTEM ID: EF-1

SUBSTRATE(S): Concrete

SYSTEM GENERIC DESCRIPTION: Epoxy

INTERMEDIATE
COAT
Stonshield
undercoat and
broadcast

FILLER/
MANUFACTURER
SURFACER

PRIMER
COAT

FINISH
COAT

Stonhard

N/A

Stonhard
Standard
Primer

Tnemec

N/A

Series 238

Series 238
w/Broadcast

Series 284
Clear

Sherwin Williams

N/A

Corobond
100

Corobond 100

Cor-Cote HP

Carboline

N/A

Flowprine
900

Flowquartz 920
with Broadcast

Flowquartz
920

Sauereisen

N/A

501
Conweld
Primer

#201 SL SelfLeveling Epoxy

#310
Conothane
Polyurethane

Stonshield
sealer

For Interior - Epoxy Flooring System for Light Duty Applications light wheeled traffic, mostly
foot traffic, and mildly corrosive. Mainly for wear resistance, aesthetics, and cleanability. Non
slip texture can be varied depending on wetness of exposure. Test patches to be installed for
deciding on level of non-slip texture.

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-14

COATINGS MANUAL
HRSD
COATING SYSTEM ID: EF-2

SUBSTRATE(S): Concrete

SYSTEM GENERIC DESCRIPTION: Epoxy

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Stonhard

N/A

Tnemec

N/A

Stonhard
Standard
Primer
Series 238
Primer

Sherwin Williams

N/A

Carboline

N/A

INTERMEDIATE
COAT
Stonclad
GS

FINISH
COAT
Stonkote
GS-4

Series 238

Series 280

3579

TPM115

3505

Flowprine
900

Flowtex
942TG

Flowtex
Grout Coat

For Interior - Epoxy Flooring System for Heavier Duty Exposure Applications. Frequent heavier
wheeled traffic and mildly corrosive conditions. Mainly for wear resistance, impact resistance,
aesthetics, and cleanability. Nonslip texture can be varied as needed.

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-15

COATINGS MANUAL
HRSD
COATING SYSTEM ID: EU-1

SUBSTRATE(S): Ferrous Metal

SYSTEM GENERIC DESCRIPTION: Epoxy Urethane

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Carboguard
888
Devran
223/224

Sherwin Williams

N/A

Tnemec

N/A

Induron

N/A

N/A

INTERMEDIATE
COAT
Carboguard 890
Devran 233 or
224HS

Pittguard 97145
Macropoxy
646
B58-600
Series N69

Pittguard 97-145

E-Bond 100
@ 1 mil DFT

Induraguard SG
Epoxy @ 4-6
mils DFT

Macropoxy 646
B58-600
Series N69

FINISH
COAT
Carbothane
133 HB
Devthane
389
Pitthane ultra
95-812
Hi-Solids
Polyurethane
B65-300
Series 73
Indurathane
6600 Plus

For Exterior three coat epoxy epoxy-polyurethane coating system for ferrous metal substrates
for weathering exposure only. Primarily used for touch-up coating work of existing epoxy
urethane coating systems.

OD/Coatings Manual 2011

Section 5.0

5-16

COATINGS MANUAL
HRSD
COATING SYSTEM ID: EU-1-FRP

SUBSTRATE(S): Fiberglass Reinforced Plastic

SYSTEM GENERIC DESCRIPTION: Epoxy Urethane

INTERMEDIATE
COAT

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Carboacrylic
120
Devran
223/224

Carbothane
133 HB
Devthane
389

Sherwin Williams

N/A

Pitthane ultra
95-812
B65-300

Tnemec

N/A

Pittguard 97145
Macropoxy
646
Series V27

Sauereisen

N/A

Conoweld
Primer

Induron

N/A

Induraguard
SG Epoxy

#310
Conothane
Polyurethane
Indurathane
6600 Plus

N/A

FINISH
COAT

Series 73

For Exterior - two coat primer polyurethane coating system for fiberglass reinforced plastic
substrates exposed to weathering only. Also, good for mild chemical exposure conditions.

OD/Coatings Manual 2011

Section 5.0

5-17

COATINGS MANUAL
HRSD
COATING SYSTEM ID: EU-1-G

SUBSTRATE(S): Galvanized Carbon Steel

SYSTEM GENERIC DESCRIPTION: Epoxy Urethane

MANUFACTURER

FILLER/
SURFACER

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG
Sherwin Williams

N/A

Tnemec

N/A

Induron

N/A

INTERMEDIATE
COAT
Galvaseal WB Carboguard 890

PRIMER
COAT

FINISH
COAT

N/A

Devran
223/224

Devran 233 or
224HS

Carbothane
133 HB
Devthane
389

N/A

Pittguard 97145
Macropoxy
646
Series N69

Pittguard 97-145

E-Bond 100
@ 1 mil DFT

Macropoxy 646

Pitthane ultra
95-812
B65-300

Series N69

Series 73

E-Bond 100 @ 1
mil DFT

Indurathane
6600 Plus

For Exterior three coat epoxy epoxy-polyurethane coating system for galvanized carbon steel
substrates for weathering exposure or mildly corrosive, wet conditions where pH is above 3.0.

OD/Coatings Manual 2011

Section 5.0

5-18

COATINGS MANUAL
HRSD
COATING SYSTEM ID: EU-1-NF

SUBSTRATE(S): Non-Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Epoxy Urethane

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Carbocylic
120
Devran
223/224

Sherwin Williams

N/A

Tnemec

N/A

Sauereisen

N/A

Induron

N/A

N/A

INTERMEDIATE
COAT
Carboguard 890
Devran 233 or
224HS

Pittguard 97145
Macropoxy
646
Series 27

Pittguard 97-145

#501
Conoweld
Primer
Induraguard
SG Epoxy

FINISH
COAT
Carbothane
133 HB
Devthane
389

Macropoxy 646

Pitthane ultra
95-812
B65-300

Series N69

Series 73

#201 Epoxy

#310
Conothane
Polyurethane
Indurathane
6600 Plus

Induraguard SG
Epoxy

For Exterior epoxy primer, epoxy intermediate coat, polyurethane topcoat coating system for
non-ferrous metal substrates for weathering exposure and mildly corrosive conditions.

OD/Coatings Manual 2011

Section 5.0

5-19

COATINGS MANUAL
HRSD

COATING SYSTEM ID: EU-2

SUBSTRATE(S): Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Zinc-Epoxy-Urethane

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Carbozinc
859
Catha-coat
315

Sherwin Williams

N/A

Tnemec

N/A

Induron

N/A

N/A

INTERMEDIATE
COAT
Carboguard 890
Devran 233 or
224HS

FINISH
COAT
Carbothane
133 HB
Devthane
389

Durethane
97-699
Zinc Clad IV
or
Zinc-Clad III
Series 90-97

Pittguard 97-145

Series N69

Pitthane ultra
95-812
Hi-Solids
Polyurethane
B65-300
Series 73

Indurazinc
MC 67

Induraguard SG
Epoxy

Indurathane
6600 Plus

Macropoxy 646
B58-600

For Exterior three coat zinc rich primer, epoxy, polyurethane coating system for ferrous metal
substrates for weathering exposure and mildly corrosive conditions.

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Section 5.0

5-20

COATINGS MANUAL
HAMPTON ROADS SANITATION DISTRICT
COATING SYSTEM ID: FP-2

SUBSTRATE(S): Concrete

SYSTEM GENERIC DESCRIPTION: Flexible Polyurethane

MANUFACTURER
Carboline
Tnemec
ICI Paints Devoe
High Performance
Coatings
Sherwin Williams

PPG

INTERMEDIATE
COAT
Polibrid 705

Polibrid 705

Series 201

Series 406

Series 406

320 Gel

Ultraline
371

Futura 528

Futura 528

Cemtec Silate
MSM

Envirolastic
LT

N/A

N/A

Amerlock
Sealer or
Amercoat
370

Amerthane
490

Sherflex
Elastomer
Polyurethane
Amerthane
490

FILLER/
SURFACER

PRIMER
COAT

Sanitile 600

Phenoline
311

Series 218

FINISH
COAT

For Interior or Exterior three coat epoxy flexible polyurethane flexible polyurethane
lining system for concrete substrates exposed to corrosive H2S headspace conditions up to 150
ppm H2S gas or less and/or where crack bridging capability of lining is needed, Is not intended
to bridge excessive crack movement or expansion joints in concrete. Refer to Appendix E for
more information on excessive cracking. The filler/surfacer is generally required to fill bugholes
and air voids or to smooth out rough areas in the concrete to receive the lining system. Can be
used for Sodium Hydroxide or ferric chloride Secondary Containment Areas where crack
movement needs to be bridged.

TD/Coatings Manual 2006 /Change 3/01/10/Change 2/21/13

5-21

COATINGS MANUAL
HRSD
COATING SYSTEM ID: FP-3

SUBSTRATE(S): Concrete

SYSTEM GENERIC DESCRIPTION: Flexible Polyurethane

INTERMEDIATE
COAT
345

PRIMER
MANUFACTURER
COAT

BASE
COAT

Tremco

191

350

TAMMS

Flexdeck Primer

Flexdeck
Membrane

3M

ScotchClad
Primer

ScotchClad
ScotchClad
Base Coat 5893 5768LO

N/A

FINISH
COAT
346

Flexdeck
Tie Coat

ScotchClad
5891LO

For Exterior - flexible polyurethane deck coating for concrete substrates to prevent freeze-thaw
damage, water infiltration, etc. Used on tank or building roofs, walkways, stairs, etc. Not meant
to be corrosion resistant.

OD/Coatings Manual 2011

Section 5.0

5-22

COATINGS MANUAL
HRSD
COATING SYSTEM ID: HT-1
Metals

SUBSTRATE(S): Ferrous or Non-Ferrous

SYSTEM GENERIC DESCRIPTION: Silicone

FILLER/
SURFACER

PRIMER
COAT

Dampney Company,
Inc.

N/A

Thurmalox
260 VC

PPG
Effective 3/1/12

N/A

500V

MANUFACTURER

INTERMEDIATE
COAT
N/A

N/A

FINISH
COAT
Thermalox
260 VC
500V

For Interior or Exterior - two coat heat resistant silicone coating system for ferrous metals and
non-ferrous metals (comes in colors) (up to 500oF).

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-23

COATINGS MANUAL
HRSD
COATING SYSTEM ID: HT-2

SUBSTRATE(S): Ferrous Metals or Non-Ferrous

SYSTEM GENERIC DESCRIPTION: Silicone

FILLER/
SURFACER

PRIMER
COAT

Dampney Company,
Inc.

N/A

Thurmalox
245 Primer

PPG
Effective 3/1/12

N/A

1027

MANUFACTURER

INTERMEDIATE
COAT
N/A

N/A

FINISH
COAT
Thermalox
280
Aluminum
1000V

For Interior or Exterior - two coat high temperature resistant silicone coating (aluminum filled)
for ferrous or non-ferrous metals (from 500 to 1200oF).

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-24

COATINGS MANUAL
HRSD
COATING SYSTEM ID: L-1

SUBSTRATE(S): Plaster, CMU or Sheetrock

SYSTEM GENERIC DESCRIPTION: Acrylic Latex

MANUFACTURER

FILLER/
SURFACER
FOR CMU
ONLY

Carboline

Sanitile 100

ICI Paints Devoe

High Performance
Coatings
PPG

BloxFil 4000

Tnemec
Sherwin Williams

Induron

PRIMER
COAT FOR
PLASTER,
CMU, OR
SHEETROCK
Carbocylic 120

INTERMEDIATE
COAT
N/A

FINISH
COAT
Carbocylic
3359
Devflex
4206QD or
4216HP
PittTech
DTM Acrylic
Satin 90-474
Series 6

Devflex
4206QD or
4216HP
PittGlaze Acrylic PittTech DTM
Block Filler
Acrylic Primer
90-712
90-712
Series 130
Series 6

N/A

Block Filler
B42KW00046
Heavy Duty
Acrylic Block
Filler
AC 220 Acrylic
Block Filler

DTM
B66 Series

N/A

DTM
B66 Series

AC 210 Acrylic
Primer

N/A

AC230 or
AC240

N/A

N/A

For Interior - Acrylic Latex Coating System for plaster, CMU, or sheetrock substrates. Can be
used over cloth covering for insulation also.
Note: Block Fillers/Surfacers are to be used for CMU Substrates only. System is for
cleanability and aesthetics only.

OD/Coatings Manual 2011

Section 5.0

5-25

COATINGS MANUAL
HRSD
COATING SYSTEM ID: L-1-W

SUBSTRATE(S): Wood substrates only

SYSTEM GENERIC DESCRIPTION: Acrylic Latex

Carboline

PRIMER
COAT FOR
WOOD
Carbocylic 120

INTERMEDIATE
COAT
N/A

ICI Paints Devoe

High Performance
Coatings
PPG

Devflex
4206QD or
4216HP
PPG 17-921

N/A

Tnemec

Series 151

N/A

Sherwin Williams

DTM
B66 Series
AC 210 Acrylic
Primer

N/A

MANUFACTURER

Induron

N/A

N/A

For Interior - Acrylic Latex Coating System for substrates.

OD/Coatings Manual 2011

Section 5.0

5-26

FINISH
COAT
Carbocylic
3359
Devflex
4206QD or
4216HP
PittTech
DTM Acrylic
Satin 90-474
Series 6
DTM
B66 Series
AC230 or
AC240 or
Aquanaut II

COATINGS MANUAL
HRSD
COATING SYSTEM ID: L-2

SUBSTRATE(S): CMU or Concrete

SYSTEM GENERIC DESCRIPTION: Acrylic Latex

FILLER/
SURFACER
MANUFACTURER (FOR
CONCRETE OR
MASONRY ONLY)
Carboline
Sanitile 600
ICI Paints Devoe
High Performance
Coatings
PPG

Tru-Glaze WB 4015

Tnemec

Series 218

Sherwin Williams

Cement Plex875

Induron

AC220 Acrylic
Block Filler

Pitt-Glaze Acrylic
Block Filler 16-90

PRIMER
COAT

INTERMEDIATE
COAT

Carbocylic
120
Devflex
4206QD
or 4020PF
PittTech
DTM
Acrylic
Satin
90-474
Series 6

N/A

DTM B66
Series
AC210
Acrylic
Primer

N/A

N/A

N/A

N/A

N/A

For Exterior CMU or Concrete - Two Coat Acrylic Latex Coating System. This
system could also be applied over the cloth covering for insulation. Note: Block
Filler/Surfacers are to be used for CMU or Concrete substrates only.

OD/Coatings Manual 2011

Section 5.0

5-27

FINISH
COAT
Carbocylic
3359
Devflex
4206QD or
4208QD
PittTech
DTM
Acrylic Satin
90-474
Series
1028/1029
DTM B66
Series
AC230 or
AC240 or
Aquanaut II

COATINGS MANUAL
HRSD
COATING SYSTEM ID: L-2-W

SUBSTRATE(S): Wood Substrates Only

SYSTEM GENERIC DESCRIPTION: Acrylic Latex

MANUFACTURER
Carboline
ICI Paints Devoe
High Performance
Coatings
PPG

PRIMER
COAT
Carbocylic
120
Devflex
4206QD or
4020PF
PPG 17-921
Seal Grip

INTERMEDIATE
COAT
N/A
N/A

N/A

Tnemec

Series 151

N/A

Sherwin Williams

DTM B66
Series
AC210
Acrylic
Primer

N/A

Induron

N/A

FINISH
COAT
Carbocylic
3359
Devflex
4206QD or
4208QD
PittTech
DTM
Acrylic Satin
90-474
Series
1028/1029
DTM B66
Series
Aquanaut II

For Exterior Wood Only - Two Coat Acrylic Latex Coating System.

OD/Coatings Manual 2011

Section 5.0

5-28

COATINGS MANUAL
HRSD
COATING SYSTEM ID: L-3

SUBSTRATE(S): Ferrous or Non-Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Acrylic

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Tnemec

N/A

Carbocylic
3359 DTM
Devflex
4020 or
659DTM
Pitt-Tech
90-712
Series 115

Sherwin Williams

N/A

Induron

N/A

N/A

DTM B66
Series
Aquanaut
Acrylic Tan
Primer

INTERMEDIATE
COAT
N/A
N/A

N/A
N/A
N/A
N/A

FINISH
COAT
Carbocylic
3359 DTM
Devflex 4020
or 659DTM
Pitt-Tech 90474
Series
1028/1029
DTM B66
Series
Aquanaut II

For Interior or Exterior Direct to Metal - Two Coat Acrylic Coating System for Non-Ferrous or
Ferrous Metals, non-corrosive conditions weathering exposure only.

OD/Coatings Manual 2011

Section 5.0

5-29

COATINGS MANUAL
HRSD
COATING SYSTEM ID: L-4

SUBSTRATE(S): Concrete, CMU or Concrete Block

SYSTEM GENERIC DESCRIPTION: Elastomeric Acrylic

INTERMEDIATE
COAT
ICI Ultra-Hide
Duras Flat
(2210)

FILLER/
SURFACER

PRIMER
COAT

ICI Paints Devoe

High Performance
Coatings

N/A

N/A

PPG

PittGlaze
Acrylic Block
Filler 16-90

N/A

Perma-Crete
PittFlex
Elastomeric
4-110 or 4-210

Tnemec

Series 130
Enviro Fill

N/A

Series 156 or 157 Series 156 or

157

Sherwin Williams

TPM 700 Series N/A

Loxon Smooth
A24W300 or
Ultra Tex
A44W8XX

TAMMS Industries

TAMMS H/P
Primer

N/A

Tammolastic

Loxon
Smooth
A24W300 or
Ultra Tex
A44W8XX
Tammolastic

Carboline

Sanitile 100

N/A

Flexxide
Elastomer

Flexxide
Elastomer

Induron

AC220

N/A

AC403 Acrylic
Elastomer

AC403
Acrylic
Elastomer

MANUFACTURER

FINISH
COAT
ICI UltraHide Duras
Flat (2210)
Perma-Crete
PittFlex
Elastomeric
4-110 or 4210

For Exterior - Elastomeric Acrylic Architectural Coating System (Two Coats) over
Filler/Surfacer and Primer for Concrete and CMU Exterior weathering exposure only.

OD/Coatings Manual 2011

Section 5.0

5-30

COATINGS MANUAL
HRSD
COATING SYSTEM ID: MIOX-1

SUBSTRATE(S): Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Micaseous Iron Oxide

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

N/A

ICI Paints Devoe

High Performance
Coatings
PPG

N/A

Phenoline
311
Wasser
Mio-Zinc

INTERMEDIATE
COAT
Carbothane
133HB
Wasser
Mio-Zinc

N/A

N/A

N/A

N/A

Sherwin Williams

N/A

Tnemec

N/A

Corothane
I
Series I

Corothane I
HS
Series I

Corothane I
HS
Series 7344710

FINISH
COAT
Carbothane
133HB
Wasser
Mio-Zinc

For Interior and Exterior mildly corrosive and non-immersion. Micaseous Iron Oxide (MIOX) Filled
Moisture Cured Polyurethane Maintenance Coating System for moist vapor conditions such as over
operating equipment. This coating system is quite expensive.

OD/Coatings Manual 2011

Section 5.0

5-31

COATINGS MANUAL
HRSD

COATING SYSTEM ID: PU-1

SUBSTRATE(S): Concrete

SYSTEM GENERIC DESCRIPTION: Polyurea Lining

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

Sanitile 600

ITW Futura Coatings

Futura Bond 320 Gel

Sherwin Williams

TPM 700

Tnemec
PPG

Series 218
Amerlock Sealer

Phenoline
311
Futura
Bond 415
Corobond
100
Series 201
N/A

INTERMEDIATE
COAT
N/A

Polyclad 707

N/A

Iraseal 200

N/A

Envirolastic
AR425
Series 400
Amerthane
490

N/A
N/A

FINISH
COAT

For Interior or Exterior - Polyurea flexible lining for concrete where very rapid cure and crack bridging
capabilities are needed on concrete substrates especially for secondary containment applications. Must
be used with the appropriate primer to ensure good adhesion. Can be used for Sodium Hypochlorite
exposure in secondary containment where active substrate crack movement is considered problematic

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-32

COATINGS MANUAL
HRSD
COATING SYSTEM ID: S-1

SUBSTRATE(S): Concrete or CMU

SYSTEM GENERIC DESCRIPTION: Acrylic

INTERMEDIATE
COAT
Conformal
Stain

FILLER/
MANUFACTURER
SURFACER

PRIMER
COAT

Chemprobe/Tnemec

N/A

N/A

Sherwin Williams

N/A

N/A

H&C Acrylic
Concrete Stain

Carboline

N/A

N/A

Carbocrete
Sealer WB

H&C Acrylic
Concrete
Stain
Carbocrete
Sealer WB

PPG

N/A

N/A

Amercoat
220

Amercoat
220

FINISH
COAT
Conformal
Stain

For Exterior an acrylic based penetrating stain for use on brick, CMU, and concrete to add uniform
color to the substrate and permit moisture vapor to escape from the substrate. For aesthetic purposes
only.

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-33

COATINGS MANUAL
HRSD
COATING SYSTEM ID: TW-1

SUBSTRATE(S): Ferrous or Non-Ferrous Metals

SYSTEM GENERIC DESCRIPTION: Tape Wrap Petroleum

FILLER/
SURFACER

PRIMER
COAT

Carboline

Carbowrap
Mastic

Carbowrap
Priming Paste

Denso

Denso Profiling
Mastic

Denso Paste

Trenton

Temcoat

Wax Tape
Primer

MANUFACTURER

TAPE
Tape A, B, or
C temp.
dependent
Densyl Tape

#2 Wax Tape

For Interior or Exterior - Tape Wrap Petroleum or Wax Systems for piping or metal substrates where no
surface preparation or minimal preparation can be performed and protection is required to keep moisture
and oxygen out. Not intended for aggressive chemical resistance. Various alternative tape wrap
systems are available for higher temperature piping where needed. Consult with the manufacturers
listed for those products. The listed products are good up to 150oF.

OD/Coatings Manual 2011

Section 5.0

5-34

COATINGS MANUAL
HRSD
COATING SYSTEM ID: TW-1-P

SUBSTRATE(S): PVC or CPVC Only

SYSTEM GENERIC DESCRIPTION: Tape Wrap Petroleum

FILLER/
SURFACER

PRIMER
COAT

Carboline

Carbowrap
Mastic

Carbowrap
Priming Paste

Denso

Denso Profiling
Mastic

Denso Paste

Trenton

Temcoat

Wax Tape
Primer

MANUFACTURER

TAPE
Tape A, B, or
C temp.
dependent
Densyl Tape

#2 Wax Tape

For Interior or Exterior - Tape Wrap Petroleum or Wax Systems for piping or plastic
substrates where no surface preparation or minimal preparation can be performed and
protection is required to keep moisture and oxygen out. Not intended for aggressive
chemical resistance. The listed products are good up to 150oF. The tape wrap systems
can be used over PVC/CPVC to protect those thermoplastics from ultraviolet light
degradation in cases where the PVC/CPVC cannot be coated due to exposure conditions
or operating constraints.

OD/Coatings Manual 2011

Section 5.0

5-35

COATINGS MANUAL
HRSD
COATING SYSTEM ID: VE-1

SUBSTRATE(S): Concrete

SYSTEM GENERIC DESCRIPTION: Vinyl Ester

INTERMEDIATE
COAT
Plasite 4300

MANUFACTURER

FILLER/
SURFACER

PRIMER
COAT

Carboline

9029

N/A

Sauereisen

F-120

VEPrimer No. Fibreline No.

550
440

VEGlaze No.
472

Tnemec

Series 218

Series 1205002

N/A

Series 1205001

Sherwin Williams

TPM Series 700

Corobond VE
Primer

Cor-Cote VEN
FF

Cor-Cote VEN
FF

PPG

Amercoat 100A

PolySpec 320
For Concrete

FlakeRez 303

FlakeRez 303

FINISH
COAT
Plasite 4300

PolySpec 310
For Steel
For Interior or Exterior - Vinyl ester coating system for concrete for secondary
containment applications for sodium hypochlorite, sodium bisulfite, and muriatic acid
areas. Treat actively moving cracks separately prior to coating application.

OD/Coatings Manual 2011/Change 2/21/13

Section 5.0

5-36