Handbook em Final Eng
Handbook em Final Eng
Handbook em Final Eng
MEASUREMENT
HANDBOOK
Macedonia 12.6.2012
1. Introduction
Air Quality continues to be among the main environmental problems in the Republic of Macedonia.
To fulfil the objective of emission reduction, we are using emission monitoring. We are monitoring
and measuring in order to fulfil the measures described in the Plans for air quality improvement.
This refers especially to the installations having significant share in the total emission in the
country, in order to determine whether they abide the prescribed emission limit values.
The implementation of the plans should ensure whether air quality is on a satisfactory level, i.e.
whether concentrations of pollutants in the ambient air are according to the limit values.
The aim of this guideline is to assist the owners of the installations and the consultant-analysts in
performing emission monitoring and measurement, and in order to abide the Law on Ambient Air
Quality article 47 (Official Gazette of RM, No. 67/04, 92/07, 35/10. 47/11, 59/12) and the Rulebook
on the methods, means and methodology for measurement of emissions from stationary sources
(Official Gazette of RM, No.11/2012).
The guideline describes the general aspects of measurement of emissions from stationary sources
and they are further prcised with the standards specified in it. The QA/QC procedures of
measurement of emissions from stationary sources have been described.
The ten chapters specify directions for performing the measurement process starting from:
the requirement for measurement, selection and number of measurement points, the size of
the measurement ports, working area and measurement place conditions, the measurement place
equipment and the work safety;
determining the velocity of the flue gas, the flow rate, water content in the flue gas and wet
gas density;
Figure 4. The locations of the measurement points in a circular duct , methods A and B
(SFS-EN 13284-1, source Finnish Handbook for Emission Measurements)
order to achieve more reliable results. Sampling points shall be located either more than 3
% of the sampling line length or more than 5 cm whichever is the greater value from the
inner duct wall.
10
11
and gas sampling port). It can be estimated that generally the width of the space needed is
at least the diameter of the stack + 1 meter. If the diameter of a round canal is larger than 2
meters when usually four particle sampling ports and equivalent gas sampling ports are
needed, should the working base be around the stack and the width be 50 % of the diameter
of the stack. The free space in front of the measurement port should be at least the length of
the sampling probe needed in the measurements in order to install and remove the probe
safely and without problems.
Figure 7. Measurement place (SFS 5625, source Finnish Handbook for Emission Measurements)
12
Figure 8. Measurement platform (SFS 5625, source Finnish Handbook for Emission Measurements)
13
14
obtain the true velocity during the measurement, if needed, the measurement should be
repeated.
3.1 Pitot measurements
During sampling (taking samples) with Pitot tube, the velocity of the gas is determined
from the dynamic gas flow in the stack and the wet gas density. The dynamic gas pressure
is measured with a Pitot tube and micro manometer. Figure? presents the dynamic
pressure measurement principle used with Pitot sampling tube. The prevailing pressure in
the duct is determined by measuring the difference between the pressure in the duct and
the outside pressure.
The dynamic pressure is a function of the flow according to the following equation:
On site, the dynamic pressure values are being measured at several measurement
points of the measurement plane. Therefore, the mean gas flow velocity is :
If the dynamic pressure is determined at 4 points, the mean gas flow can be calculated by
determining the mean at each point:
The condensate collection container should be kept at sufficiently low temperature (for
example acclimatized water bath) so that the condensate would be complete. Before and
after the sampling, the sampling line and the gathered condensate water and the silica gel
cartridge are weighed.
Water content can also be determined with the so called dry-wet-temperature, the
example is shown in Annex 2 of the Finnish Manual. In this case, in order to perform the
measurement with dry-wet-temperature, the temperature needs to be measured with
thermo-element. The thermo-element is wrapped with wet towel. When it is placed in a
duct, his temperature starts to rise. When the evaporation point is reached, the raise of the
temperature shall stop until there is enough water to evaporate to reach thermic balance,
where the temperature is conducted both ways. When the towel dries out the temperature
shall start to rise again. Water content can also be measured continuously with IR or FTIRinstrument.
3.3 Determining the wet gas density
In order to determine the wet gas density we shall need the following data:
temperature
concentrations of gas components O2, CO2 etc.
pressure difference between the stack and the ambient air
ambient air pressure
gas pressure in the stack
water content
17
Information about the difference of pressure between the stack and the ambient air, is
prepared by taking the tube displaying the dynamic pressure and is connected to the part
measuring the static pressure, the tube connected to the part measuring the static pressure
in the Pitot tube is left outside the stack.
Ambient pressure is determined with a barometer or can be found on the internet, can be
obtained from the local meteorological institute etc.
The pressure of the gas in the stack is measured in the following manner:
- when the stack has greater pressure:
the pressure of the gas in the stack = pressure of the ambient air + difference of
the pressure in the stack and the ambient air
- when the stack has too small pressure:
the pressure of the gas in the stack = pressure of the ambient air - difference of
the pressure in the stack and the ambient air
Determining the water content is explained in the previous chapter
18
4.2.2 Weighing
Attention needs to be devoted to the precision in the weighing procedure! For example, the
balance needs to be placed in rooms with stable temperatures, and the humidity of the
ambient air is minimized.
Before measuring the filters, they need to be dried in desiccators.
The balance needs to be regularly calibrated with reference weights.
Several effects contributing to mistakes in weighing need to be taken into consideration,
such as the insufficient temperature equilibrium, the effect of temperature variation, and
the effect of barometric pressure variations. The uncertainty which may occur is usually
not only related to the balance performance, but rather to the procedure applied.
direction of the flow. The measured mass variation provides an estimation of the
uncertainties. The overall blank value, divided by the average sampling volume of the
measurement series, provides an estimation of the detection limit (in milligrams per cubic
metre) of the whole measurement process, as carried out by the operators. The overall
blank includes possible deposits on the filter and on all parts upstream.
The purpose of this sample is to check that there is no contamination of filters and of
rinsing solutions during handling on site, transport, storage, handling in the laboratory and
weighing procedures. Field blank is especially important when the measured dust
concentrations are low.
Note! Field blank cannot be subtracted from the measured result.Field blank values shall be
reported individually in the measurement report. No result below the overall blank value is
valid.
20
The permitted deviation during isokinetic sampling according to the 13284-1 standard is 5% to + 15%.
Image 11: In-stack sampling method according to the MKC EN 13284-1 standard.
EN 13284-1 requires:
a) The filters, before the measurements, need to be heated at minimum 180 :C and
always at a temperature for at least 20 :C higher than the flue gas temperature
(meaning, for example, if the flue gas temperature is 350 :C, the filter before the
measurements need to be heated at a temperature of 370 :C.
21
b) The sampling is also performed at the same flue gas temperature (since the filter
itself is within the stack at the same temperature).
c) The filter needs to be heated in a furnace after the measurements at
temperatures of 160 :C
Image 12: Out-stack sampling method according to the MKC EN 13284-1 standard.
When out-stack is used for non-saturated gases:
a) The filters, before the measurement, need to be heated at minimum 180 :C and
always at temperatures, at least, 20 :C higher that the flue gas temperatures
(meaning, for example, if the flue gas temperature is 350 :C, the filter, prior to
the measurements, need to be heated at temperatures of 370 :C.
b) The sampling is performed at the temperature of the flue gas
c) The filter, after the measurement, needs to be heated at a temperature of 160 :C.
22
When the out-stack method is used for saturated gases and the flue gas temperature is
below 160 :C, than:
a) The filter prior to the measurements needs to be heated at 180 :C minimum
b) The sampling line temperature is 160 :C
c) The filters after the measurements need to be heated in a furnace at a
temperature of 160 :C
When the out-stack method is used for saturated gases and the flue gas temperature is
above 160 :C, then:
a) The filter, prior to the measurements, need to be heated, at least, 20 :C
higher than the flue gas temperature
b) The sampling is performed at the flue gas temperature
c) The filters after the measurements need to be heated in a furnace at a
temperature of 160 :C
Table 1 Overview of the methods used in different situations.
Method
Flue gas
condition
Flue gas
temperature
Sampling
temperature
in-stack
Nonsaturated
Any
Flue gas
temperature
outstack
Nonsaturated
Any
Flue gas
temperature
Saturated
< 160 :C
160 :C
180 :C
160 :C
Saturated
> 160 :C
Flue gas
temperature
160 :C
outstack
outstack
Filter pretreatment
Always at flue gas
temperature + 20 :C,
at least 180 :C
Always at flue gas
temperature + 20 :C,
at least 180 :C
Filter posttreatment
160 :C
160 :C
Remote sensors
It must be noted that all the cold spots must be eliminated in the whole sampling line in order
to avoid any condensation and losses of components!
25
Figure 14. Jet stream condenser (source Finnish Handbook for Emission
Measurements)
2. Permeation dryer
There is no need for condensation unit when using this method. On the other hand,
there is a risk that the permeation dryer can be easily blocked if the sample gas contains
lot of particulates or condensating components. Therefore, the sample gas must be
filtered before it is led to the permeation dryer.
The gas temperature in the permeation dryer needs to be above the water dew point.
The gas sample in the permeation dryer is dried while still in gas condition in order to
avoid losses of the water dissolved components (i.e. NO2 and SO2) in the sample.
26
Figure 15. Permeation dryer (source Finnish Handbook for Emission Measurements)
3. Dilution probes
When using dilution probes the sample gas is dried with dry dilution air already when
the sample is taken and as a consequence, there is no need for separate condensation
removal.
Following factors can have an affect to the accuracy of the dilution probe:
- Changes in the flue gas pressure
- Changes in the flue gas density
- Changes in the flue gas temperature
- Quality of the dilution air (how clean it is!)
The dilution air must be clean enough, so that there is no mistake during measurement
and in the result. During the measurements care must be taken that the dilution probe
does not clog because this will change the dilution ratio. The critical orifices that are
used for the control of dilution ratio can be cleaned with ultrasound wash.
Figure 16. Dilution probe (source Finnish Handbook for Emission Measurements)
4. Heated line and heated analyser
The most preferable way is to lead the hot and moist sample gas directly to the analyser
without cooling it. By doing this, the risk of losing components in the condensate will be
eliminated To avoid condensation the user shall maintain the temperature of the
sampling line up to the measuring cell. The analyser itself must be also heated.
27
The concentrations are given on wet basis and shall be corrected so that they are
expressed on dry basis. The correction shall be made from the water vapour
concentration measured in the flue gases
Note! As a summary, the measurer must choose the conditioning system that is fit for its
purpose! For some cases, condensation method can be perfect, for some you need to choose
another cooling system in order to avoid the loss of the sample gas in the condensate.
5.2 Different measurement techniques for gaseous components
In the Table Z below the most common measurement techniques for different gaseous
components are presented.
Component
Measurement method
O2
O3
H2
H2O
N2
CO2
CO
SO2
TRS
H2SO4
H2S
NO/NO2
N2O
NH3
HCN
HCl
HF
Cl2
CH4
Individual organic
components
Total organic
carbon (TOC)
28
5.3.1 Calibration
Calibration of the gaseous analyser is one of the most important things in the QA and
reliability of emission measurements. The aim in the calibration is to have information on
the possible deviation between the concentration and the reading.
29
Typically the calibration is performed before the measurements by feeding into analyser a
certain gas concentration of studied gas and also zero gas which is usually either nitrogen
or synthetic air. This calibration must be performed at the site, before and after the
measurements!!! The calibration of the analyzer needs to be added to the normal working
procedure. Laboratory must define the criteria for the acceptable deviation between these
calibrations. Meaning that if the deviation is larger, then in the worst case, the
measurements have to be rejected.
-
The calibration gases must be stored in proper temperature, not too cold, not too
hot!
The stability time given in the certificate must be respected
When the pressure in the calibration gas bottle drops below critical limits, there
might be changes in the gas concentrations. Therefore, the minimum pressure info
needs to be respected also!
It must be noted also that some components might react with each other, for
example it is not possible to have mixture for NO and O2 because NO will react with
oxygen. However, gas manufacturers are experts on this!
In some cased the background gas in the calibration gas can have an effect to the
results. For example, if you use UV-fluorescence for SO2-measurements the oxygen
concentration in the calibration gas has an effect to the measured results. Thus, in
this case, it is recommended that the background gas oxygen concentration should
be as close as possible to the stack gas oxygen level.
changed to the analyser. The tests are performed by feeding the components separately to
the analyser and the response of the analyser is registered.
S
100
Mr
n
i 1
Ri
Where
S = the sum response of interfering components
Ri = response of individual component
Mr = measurement range of the analyser
n = number of tested components
In many standards it is stated that S must be < 4 % of the measurement range studied.
31
Process where the gaseous air pollutant reacts with the liquid reactant to form a
stable, nonvolatile and easily detected product in the liquid phase
Often used as primary (reference) method
Absorption solutions used for sampling can be divided into inorganic and
organic dilutions. Most common inorganic solutions are water, different
acids,HNO3 (H2SO4) and bases(e.g. NaOH). Alcohols, e.g. ethanol, are used as
organic absorbing solutions.
32
33
Component
Standard
Absorption liquid
Ammonia (NH3)
SFS 3869
0,1 M H2SO4
NH3- specific
34
Ammonia (NH3)
Mercury (Hg)
electrode
Titration
EN 1911
SFS 5727
EN 14385
EN 14791
SFS 3869
35
36
7. Emission calculation
7.1 Calculation of the gas flow rate in stack according to the Finnish standard SFS 3866
Ratio of the dry gas flow (m3/s), NTP
Measurement data:
Gas composition
rCO2 = 0,090
= 9,0 % (vol)
rO2 = 0,088 = 8,8 % (vol)
rCO = 0,00
= 0,0 % (vol)
rN2 = 0,82 (= 1 - rCO2 - rO2 - rCO)
-dynamic pressure
(16 measurement points)
- mass of water condensate
- gas volume achieved with the
measurement rota-meter
- ambient pressure
- under pressure
- stack pressure
kPa
- gas temperature in the gas-meter
- stack temperature
- measurement plane area
- water vapor density
m
V
p
p
P
=
=
=
=
t
T
A
=
=
=
=
0,375 m3
101,9 kPa
- 0,3 kPa
pa ppod =>101,9 kPa 0,3 kPa =101,6
27 C
131 C
2,269 m2
0,8038 kg/m3
Calculation in NTP (normal temperature and pressure), 273 K and 101,3 kPa.
Calculation:
a) Dry gas density in standard conditions.
37
M CO2
VCO2n
rCO2
=>
44.01 kg/kmol
0,090
22,26 m3 / kmol
M O2
VO2n
rO2
0,088
rN2
M N2
VN2n
32,00 kg/kmol
22,39 m3 / kmol
0,82
(1)
28,02 kg/kmol
22,40 m3 / kmol
1,332 kg/m 3
m
V
xs
(2)
0,100 kg
273 K
101,3 kPa
1,332 kg/m 3
273 0 K 101,3 kPa
=> x s
0,375 m
m
T pa
Ta p
0,200 kg/kg
Note! The above mentioned calculation presumes that the values from the roto-meter are
already expressed as NTP, therefore there is no need to correct the temperature or
pressure!!!
And the dry density of the gas, NTP
1 xs
x
1 s
(3)
1 0,200 kg/kg
0,200 kg/kg 1,332 kg/m 3
1
0,8038 kg/m 3
1,201 kg/m 3
T
T
p
p
(4)
38
=>
1,201 kg/m 3
273 K
101,6 kPa
273 131 K 101,3 kPa
0,814 kg/m 3
=>
2 x p 1 - i
1- i
(5)
2 x 40 kPa
0,814 kg/m 3
v 1
9,91 m/s
v1 .....vi
n
13,53m/s
(6)
v A
30,70 m3 / s
39
=> q
T
T
p
p
(7)
30,70 m3 / s
273 K
101,6 kPa
273 131 K 101,3 kPa
20,81m3 / s
=> q
(8)
x s
1
20,81 m3 / s
1
0,200 kg/kg 1,332 kg/m 3
1
1,201 kg/m 3
15,63 m3 / s
7.2 Calculation of the particulates and the emission according to the Finnish standard
SFS 3866
Particulate concentration, mg/m3, NTP
Particulate emission, g/h
Measurement data:
- particulate mass
(including the deposition)
- gas temperature in the gas meter
- data taken from the gas meter
- ambient pressure
- sampling duration
- ratio of the dry gas flow
m
t
V
Pa
T
q
=
=
=
=
=
=
5,30 mg
27 C
1,346 m3
101,9 kPa (= pa)
48 min
15,63 m3/s
Calculation in NTP (normal temperature and pressure), 273 K and 101,3 kPa.
Calculation:
g) Sampled dry gas volume, NTP
V
T
T
=> V 1,346 m3
pa
p
(9)
273 K
101,9 kPa
273 27 K 101,3 kPa
40
1,232 m3
=> c
(10)
4,3 mg/m 3
(11)
c q
=> q
242 g/h
For particulate concentration, for more than one gas sample (and filtration) in the measurement plane
k
C
mi
i 1
k
Vi
i 1
(12)
where
mi particulate mass [g] on filter + deposition
Vi sampled dry gas volume, NTP [m3] during sampling
(isokinetic sampling and sampling duration at each measurement point is the same)
A
A
m
T
(13)
where
q
A
m
T
41
=> q
2,269 m2
0,00530 g
min
x
x60
2
0,0000554 m
48 min
h
271,4
g
h
(14)
Where
k = isokinetic ratio (in this example k = 1,12)
=> q ,
271,4 g
1,12 h
242
g
h
c mg/m 3
c ppm
where
c mg/m 3
cppm
M
M
22,4
(15)
7.4 Conversions between dry and wet concentrations and standardisation to reference
oxygen concentration
Wet concentration in dry concentrations:
42
c
c
1 H2O
100
where
c
cH2O
(16)
= we concentrations
= water vapor (%)vol.
c (1
cH2O
)
100
(17)
Where we appropriately refer the concentration to specific concentration gas component of gas
mixture for example oxygen concentration.
cO 2
20,9 O2,
(18)
20,9 O2,
44
Type of
reporting
CLRTAP
reporting
Legal acts
Institution
Deadline
Ratified
CLRTAP
convention
CLTRP
15.02 each
year for the
year-2
45
Ratified
Gothenburg
protocol
LCP
reporting
EU
1 January
each year
http://cdr.eionet.europa.eu/
NEC
reporting
EEA
31 March
each year
http://cdr.eionet.europa.eu/
46
REFERENCES
A beginners guide to uncertainty of measurement, Stephanie Bell, Centre for Basic,
Thermal and Length Metrology, National Physical Laboratory, NPL, Measurement Good
Practice Guide No. 11 (Issue 2), 41 p., 2001
Finnish Handbook on Emission Measurements, 2004, 57 p. + appendices,
http://www.isy.fi/osa1.pdf
ANNEX I
EN emission standards
EN 1911-1:1998-04 Air quality Stationary source emissions Manual method of determination of HCl Part 1: Sampling of gases
EN 1911-2:1998-04 Air quality Stationary source emissions Manual method of determination of HCl
Part 2: Gaseous compounds absorption
EN 1911-3:1998-04 Air quality Stationary source emissions Manual method of determination of HCl
Part 3: Absorption solution analysis and calculations
EN 1948-1:2006-03 Stationary source emissions Determination of the mass concentration of
PCDDs/PCDFs and dioxin-like PCBs - Part 1: Sampling of PCDDs/PCDFs
EN 1948-2:2006-03 Stationary source emissions Determination of the mass concentration of
PCDDs/PCDFs and dioxin-like PCBs Part 2: Extraction and clean-up of PCDDs/PCDFs
EN 1948-3:2006-03 Stationary source emissions Determination of the mass concentration of
PCDDs/PCDFs and dioxin-like PCBs Part 3: Identification and quantification of PCDDs/PCDFs
EN 12619:1999-06 Stationary source emissions Determination of the mass concentration of total gaseous
organic carbon at low concentrations in flue gases Continuous flame ionisation detector method
EN 13211:2001-01 Air quality - Stationary source emissions - Manual method of determination of the
concentration of total mercury
EN 13284-1:2001-11 Stationary source emissions Determination of low range mass concentration of dust
Part 1: Manual gravimetric method
47
EN 13284-2:2004-09 Stationary source emissions Determination of low range mass concentration of dust
Part 2: Automated measuring systems
EN 13526:2001-11 Stationary source emissions Determination of the mass concentration of total gaseous
organic carbon at high concentrations in flue gases Continuous flame ionisation detector method
EN 13649:2001-11 Stationary source emissions Determination of the mass concentration of individual
gaseous organic compounds Activated carbon and solvent desorption method
EN 13725:2003-04 Air quality Determination of odour concentration by dynamic olfactometry
EN 13725:2003/AC Corrigendum of EN 13725:2003
EN 14181:2004-07 Stationary source emissions Quality assurance of automated measuring systems
EN 14385:2004-02 Stationary source emissions Determination of the total emission of As, Cd, Cr, Co, Cu,
Mn, Ni, Pb, Sb, Tl and V
EN 14789:2005-11 Stationary source emissions Determination of volume concentration of oxygen (O2)
Reference method Paramagnetism
EN 14790:2005-11 Stationary source emissions Determination of the water vapour in ducts
EN 14791:2005-11 Stationary source emissions Determination of mass concentration
of sulphur dioxide Reference method
EN 14792:2005-11 Stationary source emissions Determination of mass concentration of nitrogen oxides
(NOx) Reference method: Chemiluminescence
EN 14884:2005-12 Air quality Stationary source emissions Determination of total
mercury: Automated measuring systems
EN 15058:2006-05 Stationary source emissions Determination of the mass concentration of carbon
monoxide (CO) Reference method: Nondispersive infrared spectrometry
EN 15259:2007-10 Air quality Measurement of stationary source emissions
Requirements for measurement sections and sites and for the measurement objective, plan and report
EN 15267-1:2009-03 Air quality Certification of automated measuring systems Part 1:
EN 15267-2:2009-03 Air quality Certification of automated measuring systems Part 2: Initial assessment
of the AMS manufacturer's quality management system and post certification surveillance for the
manufacturing process
EN 15267-3:2007-12 Air quality Certification of automated measuring systems Part 3: Performance
criteria and test procedures for automated measuring systems for monitoring emissions from stationary
sources
EN 15445:2008-01 Fugitive and diffuse emissions of common concern to industry sectors Qualification of
fugitive dust sources by Reverse Dispersion Modelling
EN 15446:2008-01 Fugitive and diffuse emissions of common concern to industry sectors Measurement of
fugitive emission of vapours generating from equipment and piping leaks
Technical specifications
CEN/TS 15675:2007-10 Air quality Measurements of stationary source emissions
Application of EN ISO/IEC 17025:2005 to periodic measurements
CEN/TR 15983:2010-01 Stationary source emissions Guidance on the application of
EN 14181:2004
CEN/TS 15674:2007-10 Air quality Measurement of stationary source emissions
Guidelines for the elaboration of standardised methods
CEN/TS 14793:2005-03 Stationary source emissions Intralaboratory validation procedure
for an alternative method compared to a reference method
CEN/TS 1948-4:2007-07 Stationary source emissions Determination of the mass concentration of
PCDDs/PCDFs and dioxin-like PCBs Part 4: Sampling and analysis of dioxin-like PCBs
ANNEX II
NPL- Spreadsheets for uncertainty calculations in accordance with the referred standards
According to the requirements laid down in the standard MKC N 13284
49
50
51
uc
p
2
p
52
uc
ulin
ur
ud
ut
up
uhv
uk
U c k uc
Where
- k = the coverage factor (= 2 (normal distribution,
level of confidence 95 %)
- uc= combined standard uncertainty
PRINCIPLES OF ISO14956 (3)
The upper and lower bounds of deviations of an influence quantity are known,
the standard uncertainty can be calculated:
53
ucal
up2
up
2 100
100
3
1
70
0,5
100
3
1 100
100
3
1,15
0,20
0,58
54
1,33
0,04
0,33
Temperature dependence
Repeatability
0,5
100
0,3
70
5
100
3
70
3
2 70
100 2
2 70
Drying of sample gas
100
3
1 100
Selectivity (interfering gases)
100
3
SUM
0,61
0,37
0,20
0,04
0,70
0,49
0,81
0,65
0,58
0,33
3,68 ppm
55
56