U.S. DOE CCS Projects

U.S.
Department of Energy
Clean Coal Major Demonstrations
Program Overview
June 13, 2016
Andrew Hlasko, P.E.

[email protected]
Senior Program Manager

U.S. Department of Energy
Office of Fossil Energy
Washington, DC
Oce of Fossil Energy

Office of Clean Coal and
Carbon Management
Strategic Petroleum Reserves
Office of Oil and Gas
National Energy
Technology
Laboratory
3 3
Regional Carbon Sequestra6on Partnerships

Creating Infrastructure for Wide Scale Deployment
Characterization Phase
24 months (2003-2005)
Representing:
>350 Organizations
41 States
4 Canadian Provinces
3 Indian Nations
34% cost share
Validation Phase
4 years (2005 - 2009)
7 Partnerships (41 states)
23 Geologic field
validation tests
Deployment Phase
10 years (2008-2017)
Several large injection
tests in different geology
4
There are many low-cost op9ons in the US for

industrial CCUS today
U.S. CO2 Pipeline Infrastructure
Enhanced Oil Recovery (EOR)
Global challenge global progress

new global solutions still required
Quest (CAN)
White Rose
Peterhead
(UK)
Boundary Dam
(CAN)
GreenGen (PRC)
Shenli
Yanchang
Uthmaniyah (KSA)
Lula (BRA)
Gorgon (AUS)
ESI (UAE)
Need more CCS Major Demo projects

9
Na6onal CCS Interna6onal Collabora6ons
10
Current 6meline for CCS project deployment
Source: Global CCS Institute, 2014
11
DOE CCS Development Eorts

Approaches
Programs
Technology Development
RESEARCH &
DEVELOPMENT
Core Coal and
Power Systems R&D
DOE OFE NETL
FINANCIAL INCENTIVES
Tax Credits
Loan Guarantees
DOE LGO IRS
Market Penetration
Commercial Readiness
TECHNOLOGY
DEMONSTRATION
Clean Coal Power Initiative
Industrial CCS
DOE OFE NETL
Overall Goal:
Accelerate CCS development to drive down
cost and enable deployment
12
Major CCS Demonstra9on Projects Project Loca7ons & Cost Share

CCPI
ICCS Area 1
Archer Daniels Midland
CO2 Capture from Ethanol Plant

CO2 Stored in Saline Reservoir
$208M Total; $141M DOE
SALINE ~0.9 MM TPY; 1Q-2017
start
Summit (TCEP)
Commercial Demo of Adv. IGCC

w/ Full Carbon Capture; EOR in
Permian Basin
~$3.5B Total; $450M DOE
EOR ~1.84 MM TPY
HECA
Commercial Demo of
IGCC w/ Full Carbon Capture
~$5B Total; $408M DOE
EOR ~2.6 MM TPY
Petra Nova
W.A. Parish Generating Station

Post Combustion CO2 Capture
$1B Total; $167M DOE
EOR ~1.4 MM TPY; early 2017 start
Southern Company
Kemper County IGCC Project

Transport Gasifier w/ Carbon Capture
~$6.4 B Total; $270M DOE
EOR ~3.0 MM TPY; 3Q-2016 start
Air Products and Chemicals, Inc.
CO2 Capture from Steam Methane Reformers

EOR in Eastern TX Oilfields
$431M Total; $284M DOE
EOR ~0.93 MM TPY; started December 2012;
Over 2.9 MMT already stored as of April 2016!
13
U.S. DOE Major Demonstra9on Projects
Project
Par9cipa9ng
Company
Kemper Project Southern Company
DOE Program
DOE
Funding
Status
Technology
Storage Type
Kemper County, Integrated Gasica6on

MS
Combined Cycle (IGCC)
CCPI-2
$407M
Under
Construc6on
Selexol
EOR
~3,000,000 3Q/2016
CCPI-3
$190M
Under
Construc6on
Amine
(KS-1)
EOR
1,400,000
1Q/2017
Project Loca9on
Project Type
CO2 Seq.
(MTY)
Storage
Start
Petra Nova
NRG Energy (WA

Parish Plant)
Thompson, TX Retrot Pulverized Coal

(Near Houston) plant (Post-Combus6on)
Air Products
Air Products and

Chemicals Inc.
Port Arthur, TX
Steam Methane Reformer

(Hydrogen Produc6on)
ICCS
$284M
Opera6ons
VSA
EOR
~925,000
12/2012
ADM
Archer Daniels
Midland
Decatur, IL
Ethanol Fermenta6on
(Biofuels Produc6on)
ICCS
$141M
Under
Construc6on
N/A
Saline Injec6on
~900,000
1Q/2017
14
14
Southern Company Services, Inc. CCPI-2

Kemper County Advanced IGCC with CO2 Capture
Kemper County, MS
582 MWe (net) with duct firing; 2 TRIGTM
gasifiers, 2 Siemens combustion

turbines, 1 Toshiba steam turbine
Fuel: Mississippi lignite
67+% CO2 capture (Selexol process);
3,000,000 tons CO2/year
EOR: Denbury Onshore LLC, Treetop
Midstream Services LLC
Total DOE CCPI Project: $2.01 B; DOE
Share: $407 MM
Total estimated project cost: ~$ 6.7B
Key Dates
Project Awarded: Jan. 30, 2006
Project moved to MS: Dec. 5, 2008
NEPA Record of Decision: Aug. 19, 2010
Initiate excavation work: Sept. 27, 2010
Operations: Q3-2016
Status
Plant construction >99% complete
Peak construction labor 6,121
Lignite mine in commercial operation: June 2013
Combined cycle commercial operation on natural
gas: Aug. 2014
First Syngas production expected June 2016
15
Petra Nova NRG W.A. Parish CCPI-3

Advanced Post Combus5on CO2 Capture
Thompsons, TX (near Houston)

240 MWe slipstream at NRG Energys W.A.
Parish power plant (originally 60 MWe)

Fuel: PRB sub-bituminous coal
90% CO2 capture (KM CDR Process) 1,400,000
tonnes CO2/year
EOR: Hilcorp West Ranch oil eld
Total Project Cost: ~$1 billion
DOE Share: $190 million
Key Dates
Project Awarded: May 2010
Air Permit: December 2012
NEPA Record of Decision: May 2013
Financial Close: July 2014
Construction: March 2014 (LNTP);
July 2014 (NTP)
Full Capacity Operation: January 2017
Status
Regenerator and Absorber have been set.
Cooling tower is complete.
Installation of piping, electoral wire and drilling
of wells is continuing.
Construction: ~90% complete
Begins CCS commissioning June 2016
16
Air Products & Chemicals, Inc. ICCS Area

1
Steam Methane Reforming with CO2 Capture
Port Arthur, TX (Hydrogen plant at Valero Renery)

90%+ CO2 capture (Vacuum Swing Adsorp9on) from 2
steam-methane reformers (SMRs) yielding

~925,000 tonnes CO2/year
~30 MWe cogenera9on unit to supply makeup steam
to SMRs and operate VSA and compression equipment
CO2 to Denbury Green pipeline for EOR in Texas at
West Has9ngs oil eld
Total Project: $431 MM; DOE Share: $284 MM (66%)
Key Dates
Phase 2 Awarded: June 15, 2010
FEED completed: Nov. 2010
Permit By Rule (PBR) and Standard
Air Permits issued: May 2011
NEPA FONSI: July 2011
Construction started: Aug. 2011
Operation started: Dec. 2012
Status
PA-1 initiated operation: March 3, 2013

PA-2 initiated operation: Dec. 16, 2012
Full capacity achieved: April 2013
Has operated >100% of design when needed
1 MM tonnes CO2 delivered as of 4/24/14
2 MM tonnes CO2 delivered as of 5/15/15
Over 2.9 MM tonnes of CO2 delivered as of
June 2016
17
Archer Daniels Midland Company ICCS Area 1

CO2 Capture from Biofuel Plant
Decatur, IL
CO2 (>99% purity) is a by-product from production
of fuel-grade ethanol via anaerobic fermentation

Up to 90% CO2 capture, dehydration (via triethylene glycol) & compression
~900,000 tonnes CO2 /year
Sequestration in Mt. Simon Sandstone saline fm.
Total Project: $208 MM; DOE Share: $141 MM
(68%)
Key Dates
Phase 2 Awarded: June 15, 2010
FEED Completed: April 2011
NEPA FONSI: April 2011
Construction started: May 2011
UIC Class VI Injection Well Permit: Sept. 2014; UIC
Class VI Operating Permit: Early 2016
Sequestration start at full rate: 1Q-2017
Status
Construction ~99% complete Apr. 2016
Two monitoring wells drilled: Nov. 2012
New Hans substation energized: Nov. 2014
Commissioning compression and
dehydration system completed: Sept. 2015
Injection well drilled and completed: Sept.
2015
Waiting for final EPA authorization to start
CO2 injections using Class VI UIC permit.
18
Pathway for Technology Commercializa6on

TRL 2 Successes
Scope of
Capture Program
Valley of Death for Technologies
Transfer to Oce of
Major Demonstra9ons
We need more 2nd genera7on pilots!

19

U.S. DOE CCS Projects

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U.S.

Andrew Hlasko, P.E.

Senior Program Manager

Oce of Fossil Energy

Strategic Petroleum Reserves

Office of Oil and Gas

Regional Carbon Sequestra6on Partnerships

There are many low-cost op9ons in the US for

U.S. CO2 Pipeline Infrastructure

Enhanced Oil Recovery (EOR)

Global challenge global progress

Need more CCS Major Demo projects

Na6onal CCS Interna6onal Collabora6ons

Current 6meline for CCS project deployment

Source: Global CCS Institute, 2014

DOE CCS Development Eorts

Major CCS Demonstra9on Projects Project Loca7ons & Cost Share

Archer Daniels Midland

CO2 Capture from Ethanol Plant

Commercial Demo of Adv. IGCC

W.A. Parish Generating Station

Kemper County IGCC Project

Air Products and Chemicals, Inc.

CO2 Capture from Steam Methane Reformers

U.S. DOE Major Demonstra9on Projects

Kemper Project Southern Company

Kemper County, Integrated Gasica6on

NRG Energy (WA

Thompson, TX Retrot Pulverized Coal

Air Products and

Steam Methane Reformer

Southern Company Services, Inc. CCPI-2

gasifiers, 2 Siemens combustion

Petra Nova NRG W.A. Parish CCPI-3

Thompsons, TX (near Houston)

Parish power plant (originally 60 MWe)

Air Products & Chemicals, Inc. ICCS Area

Port Arthur, TX (Hydrogen plant at Valero Renery)

steam-methane reformers (SMRs) yielding

PA-1 initiated operation: March 3, 2013

Archer Daniels Midland Company ICCS Area 1

of fuel-grade ethanol via anaerobic fermentation

Pathway for Technology Commercializa6on

We need more 2nd genera7on pilots!

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