Chicago Pneumatic Air Compressor
Chicago Pneumatic Air Compressor
Chicago Pneumatic Air Compressor
Air
Part List
CPA 7, CPA 10, CPA 15, CPA 20 &
IVR AIR Compressor
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.
When operating this unit, the operator must employ safe working 3. Place the unit where the ambient air is as cool and clean as
practices and observe all related local work safety requirements and possible. If necessary, install a suction duct. Never obstruct the
ordinances. air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for 4. The aspirated air shall be free from flammable fumes or
safe operation. vapours, e.g. paint solvents, that can lead to internal fire or
explosion.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel. 5. Air-cooled units shall be installed in such a way that an
adequate flow of cooling air is available and that the exhausted
Normal ratings (pressures, temperatures, time settings etc.) shall be
air does not recirculate to the inlet.
durably marked.
6. Arrange the air intake so that loose clothing of people cannot be
Any modifications on the compressor shall only be performed in
sucked in.
agreement with CP and under supervision of authorized, competent
personnel. 7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
If any statement in this book, especially with regard to safety, does
contact with or close to flammable material.
not comply with local legislation, the stricter of the two shall apply.
8. No external force may be exerted on the air outlet valve; the
These precautions are general and cover several machine types and
connected pipe must be free of strain.
equipment; hence some statements may not apply to the unit(s)
described in this book. 9. If remote control is installed, the unit shall bear an obvious sign
reading:
Installation
DANGER: This machine is remotely controlled and may
Apart from general engineering practice in conformity with the local
start without warning.
safety regulations, the following directives are specially stressed:
As a further safeguard, persons switching or remotely controlled
1. A compressor shall be lifted only with adequate equipment in
units shall take adequate precautions to ensure that there is no
conformity with local safety rules.
one checking or working on the machine. To this end, a suitable
Loose or pivoting parts shall be securely fastened before lifting. It notice shall be affixed to the start equipment.
is strictly forbidden do dwell or stay in the risk zone under a lifted
10. On units with automatic start-stop system, a sign stating "This
load. Lifting acceleration and retardation shall be kept within safe
machine may start without warning" shall be attached near the
limits.
instrument panel.
Wear a safety helmet when working in the area of overhead or
11. In multiple compressor systems manual valves shall be installed
lifting equipment.
to isolate each compressor. Non-return valves (check valves)
2. Any blanking flanges, plugs, caps and desiccant bags shall be shall not be relied upon for isolating pressure systems.
removed before connecting up the pipes. Distribution pipes and
12. Never remove ortamper with the safety devices, guards or
connections shall be of correct size and suitable for the working
insulations fitted on the unit. Every pressure vessel or auxiliary
pressure.
installed outside the unit to contain air above atmospheric.
Title Page
STANDARD UNITS
CUBICLE 18-19
When several part numbers can be found for the same part, the unit type on which the part is used is mentioned according the fo llowing rules :
- The numbers followed by " hp " corresponds to the power of the fixed speed unit in horse power
Here is the reminder of correspondance between the horse power (hp) and power in kW :
hp kW
7 5.5
10 7.5
15 10
20 15
For example :
1180 1 MOTOR
2205 1186 06 20hp 400V /50Hz
2205 1186 07 25hp 400V /50Hz
2205 1186 08 30hp 400V /50Hz
2205 1186 09 40hp 400V /50Hz
* The motor 6236 1502 00 is used in all 20 horse power units at 400V and 50Hz.
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1010 1 Nipple
9096 8001 20 CPA 7
9096 8001 20 CPA 10
9096 8001 20 CPA 15
9096 8014 00 CPA 20
1020 1 Pipe
9096 8015 21 CPA 7
9096 8015 21 CPA 10
9096 8015 21 CPA 15
9096 8015 11 CPA 20
1030 1 Separator block
9096 9107 00 CPA 7
9096 9107 00 CPA 10
9096 9107 00 CPA 15
9096 9106 00 CPA 20
1040 1 O-ring
2205 4314 17 CPA 7
2205 4314 17 CPA 10
2205 4314 17 CPA 15
2205 4314 09 CPA 20
1050 2205 4314 20 1 O-ring
1060 1 Separator element
2205 4065 08 CPA 7
2205 4065 08 CPA 10
2205 4065 08 CPA 15
2205 4065 09 CPA 20
1090 9096 9918 00 1 Pressure gauge
1100 9095 3274 80 1 Pipe
1101 0661 1000 30 1 Seal washer
1110 2205 4314 49 1 O-ring
1120 0211 1325 00 6 Screw
1130 0300 0139 00 10 Plain washer
1140 0333 2125 00 10 Spring washer
2030 0211 1330 00 4 Screw
2080 2202 2512 55 1 Unloader
2100 2205 1068 80 1 Air filter assemly
2205 1068 05 1 Air filter element
2190 0823 0050 09 1 Non return valve
2200 9095 3353 00 1 Nipple
3010 9096 9089 00 1 Flexible
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
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Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
Ref Part Number Qty Description Remark Ref Part Number Qty Description Remark
1 Cubicle Motor
9096 9449 01 CPA 7 400V/50Hz 9096 8001 24 1 Cable
9096 9449 02 CPA 10 400V/50Hz Wire harness
9096 9449 03 CPA 15 400V/50Hz 9096 8001 25 1 Wire harness
9096 9449 04 CPA 20 400V/50Hz T1 9096 9481 05 1 Transformer
1X0:RYB k25 9096 9482 00 1 Phase seq. relay
1089 0577 19 3 Terminal 9096 9603 00 1 Label
1X1:PE
1089 0577 31 1 Earth terminal
1X1 1089 0577 49 3 Terminal
F4-F5-F6
1089 0577 61 3 Fuse holder
1X1 1 End section
1089 0577 79 CPA 7
1089 0577 79 CPA 15
1089 0577 79 CPA 20
1X0 1089 0577 82 2 End retainer
F1-F2-F3
1089 0612 23 3 Fuse
S3 1089 0727 01 1 Emergency stop
S3 1089 0727 02 2 Contact block
F1-2-3
1089 0728 01 3 Fuse holder
F4 1089 9037 03 2 Fuse link
F5-F6
1089 9037 19 4 Fuse link
H01 1089 9581 06 1 Hourmeter
K21-K22-K23
3 Contactor
1089 9647 21 CPA 7
K22 1 Contactor
1089 9647 21 CPA 10
1089 9647 21 CPA 15
1089 9647 22 CPA 20
K21-K23
2 Contactor
1089 9647 22 CPA 10
1089 9647 22 CPA 15
1089 9647 24 CPA 20
F21 1 Overload
1089 9648 11 CPA 7
1089 9648 12 CPA 10
1089 9648 12 CPA 15
1089 9648 14 CPA 20
- 9095 2942 01 1 Data plate
S.D. 9095 3229 00 1 Label
Mounting plate
9096 8001 22 1 Plate
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* Note - Filters are to be changed in working Hrs or period,while ever comes earlier