Scribd Logo
Upload

Welcome to Scribd!

  • 21K views

    Motor 5L Toyota

    Uploaded by

    Miguel Ángel Gil Pérez
    This document provides specifications for an engine, including dimensions for cylinders, pistons, crankshaft, camshaft, valves, and torque values. It lists the manufacturer as Toyota, the model as a 1997 5L diesel engine with 4 cylinders of 2,986cc displacement. Key specifications include a compression ratio of 22.3:1, idle speed of 750-850 rpm, oil capacity of 6.5 liters of grade CD/E/F oil, and head bolt torque of 24.0 kgf.m. Piston protrusion and appropriate head gasket thickness are also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Motor 5L Toyota

    Uploaded by

    Miguel Ángel Gil Pérez
    21K views2 pages
    This document provides specifications for an engine, including dimensions for cylinders, pistons, crankshaft, camshaft, valves, and torque values. It lists the manufacturer as Toyota, the model as a 1997 5L diesel engine with 4 cylinders of 2,986cc displacement. Key specifications include a compression ratio of 22.3:1, idle speed of 750-850 rpm, oil capacity of 6.5 liters of grade CD/E/F oil, and head bolt torque of 24.0 kgf.m. Piston protrusion and appropriate head gasket thickness are also specified.

    Original Description:

    Datos para la reparación y diagnosis del motor 5L de cilindrada 3.0 litros desarrollado por Toyota

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides specifications for an engine, including dimensions for cylinders, pistons, crankshaft, camshaft, valves, and torque values. It lists the manufacturer as Toyota, the model as a 1997 5L diesel engine with 4 cylinders of 2,986cc displacement. Key specifications include a compression ratio of 22.3:1, idle speed of 750-850 rpm, oil capacity of 6.5 liters of grade CD/E/F oil, and head bolt torque of 24.0 kgf.m. Piston protrusion and appropriate head gasket thickness are also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    21K views2 pages

    Motor 5L Toyota

    Uploaded by

    Miguel Ángel Gil Pérez
    This document provides specifications for an engine, including dimensions for cylinders, pistons, crankshaft, camshaft, valves, and torque values. It lists the manufacturer as Toyota, the model as a 1997 5L diesel engine with 4 cylinders of 2,986cc displacement. Key specifications include a compression ratio of 22.3:1, idle speed of 750-850 rpm, oil capacity of 6.5 liters of grade CD/E/F oil, and head bolt torque of 24.0 kgf.m. Piston protrusion and appropriate head gasket thickness are also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ENGINE SPECIFICATIONS

    January 2001 ES-TOY08R

    General
    Manufacturer
    Model/Year
    L/(CID)
    Bore & Stroke
    Firing Order
    Compression Ratio
    Comp. Pressure @ RPM
    Oil Pressure
    Injection Timing

    TOYOTA
    5L
    2,986cc DIESEL
    99.5mm X 96.0mm
    1342
    22.3 : 1
    3.2 MPa @ 250 rpm
    29 kPa min at idle
    Dial indicator and

    8/1997 No. of Cylinders

    Idle Speed

    750 - 850 rpm


    <490 kPa diff.
    6.5 ltr dry CD/E/F

    2.0 MPa min.


    Oil Capacity & Grade

    plunger stroke.

    Block
    Bore Diameter Standard
    Maximum Overbore
    Liner Flange Height & Fit
    Crankshaft Housing Bore
    Camshaft Housing Bore
    Block Deck Height

    99.500 99.530 mm
    0.50 mm
    N/A Repair sleeves are available.
    66.000 66.020 mm
    No. 1: 38.015 38.027 mm Nos. 2 5: 31.015 31.027 mm
    0.20 mm warp limit
    Pistons & Rings

    Piston to Bore Clearance


    Piston Protrusion
    Gudgeon Pin Diameter
    Gudgeon Pin Clearance
    Ring Equipment
    Piston Ring End Gap
    Ring to Groove Clearance

    0.04 0.06 mm @ 61.27 61.33 mm from crown.


    0.68 0.97 mm (Graded head gaskets refer notes.)
    29.000 29.012 mm
    0.004 0.012 mm Limit: 0.05 mm
    Top: 2.0 mm (K), 2nd: 1.5 mm; Oil: 4.0 mm.
    Top: 0.35 0.59 mm; 2nd: 0.47 0.72 mm; Oil: 0.20 0.52 mm.
    Top: 0.057 0.101 mm; 2nd: 0.06 0.10 mm; Oil: 0.03 0.07 mm.
    Connecting Rods

    Big End Bore


    Pin End Bore
    Centre to Centre
    Big End Width
    Bush ID Finished
    Rod Side Clearance
    Bend/Twist

    58.004 58.024 mm
    32.000 32.030 mm
    147 mm
    29.008 29.020 mm
    0.080 0.300 mm Limit: 0.35 mm
    0.05 mm/100mm bend 0.15 mm/100 mm twist
    Camshaft

    Journal Diameters
    End Play
    Oil Clearance
    Minimum Lobe Height
    Bend Limit

    1: 34.969 34.985 mm 2 5: 27.969 27.985 mm


    0.08 0.28 mm Limit: 0.35 mm
    0.022 0.074 mm Limit: 0.10 mm
    Inlet 54.30 mm Exhaust 55.00 mm Limit In 53.8 mm & Ex 54.5 mm
    0.10 mm circle runout

    Crankshaft
    Main Journal Standard
    Conrod Journal Standard
    Harmonic Balancer Diam.
    Crank Gear Diameter
    Seal Diameter
    Thrust Thickness
    Main Bearing Clearance
    Conrod Bearing Clearance
    Crankshaft End Play
    Journal Radius

    61.985 62.000 mm
    54.988 55.000 mm

    2.430 2.480 mm
    0.034 0.065 mm std. Limit: 0.10 mm
    0.036 0.064 mm std. Limit: 0.10 mm
    0.040 0.250 mm Limit: 0.30 mm
    Main

    Conrod
    Cylinder Head

    Tappet Clearance
    Head Height
    Warp Limit
    Valve Seat Angle
    Valve Seat Width
    Valve Head Margin
    Valve Face Angle
    Valve Length
    Valve Stem Diameter
    Valve Guide Height
    Valve Guide Clear. Std.
    Valve Guide Clear. Limit
    Valve Spring Pressure
    Valve Spring Free Length
    Valve Spring Install. Height
    Precom. Chamber Protrus.

    Inlet
    New
    Inlet
    Inlet
    Inlet
    Inlet
    Inlet
    Inlet
    Inlet
    Inlet
    Inlet
    Type A
    Type A
    Type A

    0.20 0.30 mm Cold


    0.2 mm
    45
    1.5 1.9 mm
    1.1 mm min.
    44.5
    104.10 104.50 mm
    7.975 7.990 mm
    10.8 11.2 mm
    0.020 0.055 mm
    0.08 mm
    30.7 33.9 kg
    46.20 mm
    37.0 mm
    -0.03 - +0.03 mm

    Exhaust
    Limit

    0.40 0.50 mm Cold

    Exhaust
    Exhaust
    Exhaust
    Exhaust
    Exhaust
    Exhaust
    Exhaust
    Exhaust
    Exhaust
    Type B
    Type B
    Type B

    45
    1.8 2.2 mm
    1.2 mm min.
    44.5
    103.95 104.35 mm
    7.960 7.975 mm
    10.8 11.2 mm
    0.035 0.070 mm
    0.10 mm
    30.7 33.9 kg
    48.54 mm
    37.0 mm

    Torque Specifications

    10.5 kgf.m OILED


    5.5 kgf.m + 90 OILED
    8.0 kgf.m + 90 + 90 OILED
    2.55 kgf.m OILED
    Inlet
    2.4 kgf.m
    12.5 kgf.m OILED
    24.0 kgf.m

    Main Bolts
    Conrod Bolts
    Head Bolts
    Cam Cap Bolts
    Manifold Bolts
    Flywheel Bolts
    Harmonic Balancer

    Exhaust

    5.3 kgf.m

    Torque Sequences

    7y 13x 15y

    4y 10y 12y 18y

    10

    17y 11x 9y 3x 1y 5x

    16y 14y 8y

    6y 2y

    X bolts 107 mm long


    Y bolts 127 mm long

    Head Gasket Selection from Piston Protrusion


    Piston Protrusion
    Gasket Size
    0.68 0.77 mm
    Grade B 1.40 1.50 mm
    0.78 0.87 mm
    Grade D 1.50 1.60 mm
    0.88 0.97 mm
    Grade F 1.60 1.70 mm

    You might also like