Scribd Logo
Upload

Welcome to Scribd!

  • 244 views

    Hot Water System Sizing Calculation

    Uploaded by

    Phyu Mar Thein Kyaw
    This document provides design data and calculations for heat exchangers and pipelines used in a wastewater treatment plant. It includes specifications like capacities, temperatures, and heat transfer rates for various components including a washwater heat exchanger, DAF float heat exchanger, and phase 1 and 2 digester feed heat exchanger. Pipe dimensions, insulation thicknesses, heat loss calculations, and gas usage for the boiler are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Hot Water System Sizing Calculation

    Uploaded by

    Phyu Mar Thein Kyaw
    244 views1 page
    This document provides design data and calculations for heat exchangers and pipelines used in a wastewater treatment plant. It includes specifications like capacities, temperatures, and heat transfer rates for various components including a washwater heat exchanger, DAF float heat exchanger, and phase 1 and 2 digester feed heat exchanger. Pipe dimensions, insulation thicknesses, heat loss calculations, and gas usage for the boiler are also listed.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides design data and calculations for heat exchangers and pipelines used in a wastewater treatment plant. It includes specifications like capacities, temperatures, and heat transfer rates for various components including a washwater heat exchanger, DAF float heat exchanger, and phase 1 and 2 digester feed heat exchanger. Pipe dimensions, insulation thicknesses, heat loss calculations, and gas usage for the boiler are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    244 views1 page

    Hot Water System Sizing Calculation

    Uploaded by

    Phyu Mar Thein Kyaw
    This document provides design data and calculations for heat exchangers and pipelines used in a wastewater treatment plant. It includes specifications like capacities, temperatures, and heat transfer rates for various components including a washwater heat exchanger, DAF float heat exchanger, and phase 1 and 2 digester feed heat exchanger. Pipe dimensions, insulation thicknesses, heat loss calculations, and gas usage for the boiler are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Heater Calculation and Design Data

    Make up
    water tank

    Accumulator

    Water booster
    pumps (2 Nos)
    Exhaust
    Capacity:68 m 3/hr
    Pressure: 22 m

    50oC
    53.2oC

    Digester

    Flame Arrestor

    Gas Blower
    From DAF Float
    70oC

    Boiler
    Saacke (Existing)
    Capacity: 455 m 3/hr
    Pressure: 4 kPa

    General
    Heat capacity water
    Calorific Value of methane
    Methane content of digester gas
    Air temperature
    HTC (convective) to air
    HTC (convective) to air with wind
    Insulation Conductivity
    Steel Conductivity

    kJ/kg.C
    MJ/Nm
    % (v/v)
    C
    W/m.C
    W/m.C
    W/m.K
    W/m.K

    Plate Heat
    Exchanger

    Capacity:1,000 kW
    Pressure: 750 kPa

    24oC

    Alfa Laval
    Model: M6-MFM
    Capacity:320 kW
    Pressure: 750 kPa

    1020
    27
    22
    34

    21,451 MJ/h
    5,959 kW
    850 kW

    0.05
    45

    Common
    mm
    mm
    mm
    m2
    mm
    W/m.C
    W/m.C
    C
    W/m
    W/m

    Length

    Flow
    Flow
    Velocity
    Temperature - outlet

    m/h
    l/s
    m/s
    C

    HEX Washwater
    Temperature - primary inlet
    Temperature - primary outlet
    Temperature - secondary inlet
    Temperature - secondary outlet
    Secondary flow in
    Capacity
    LMTD
    HTC
    Heat transfer area

    C
    C
    C
    C
    l/s
    kW TH
    K
    W/m.K
    m

    HEX DAF Float


    Temperature - primary inlet
    Temperature - primary outlet
    Temperature - secondary inlet
    Temperature - secondary outlet
    DAF Float flow (max)
    Heat capacity DAF Float
    Capacity
    LMTD
    HTC
    Heat transfer area
    HEX Phase 1 & 2 Dig Feed
    Temperature - primary inlet
    Temperature - primary outlet
    Temperature - secondary inlet
    Temperature - secondary outlet
    Dig Feed flow (max)
    Heat capacity Dig Feed
    Capacity
    LMTD
    HTC
    Heat transfer area

    125
    3
    50
    0.027
    85
    0.51
    0.52
    70.01
    21.99
    22.33
    3
    67.32
    18.7
    0.68
    70.01

    To WW
    HEX
    100
    3
    50
    0.024
    72
    0.43
    0.44
    70.01
    18.64
    18.93
    5
    16.92
    4.7
    0.20
    70.00

    70.00
    53.20
    24.10
    50.00
    3.0
    320
    24.3
    6,704
    2

    To DAF
    HEX
    80
    3
    50
    0.020
    62
    0.37
    0.38
    70.01
    15.94
    16.18

    To Phase
    1 & 2 Dig
    100
    3
    75
    0.041
    82
    0.33
    0.34
    70.00
    14.31
    14.46

    100

    550

    21.6
    6.0
    0.29
    69.94

    28.8
    8
    0.19
    69.76

    As per Alfa Laval data sheet

    C
    C
    C
    C
    l/s
    kg/h
    kJ/kg.C
    kW TH
    K
    W/m.K
    m

    69.94
    64.56
    30.00
    40.00
    6 <= based on 105 m3/hr max. hourly flow, 20% is CGW after DAF.
    21,600
    2.25
    135
    32.19
    29
    149,870

    C
    C
    C
    C
    l/s
    kg/h
    kJ/kg.C
    kW TH
    K
    W/m.K
    m

    69.76
    60.19
    30.00
    40.00
    8 <= based on 583 m3/hr max. hourly flow digester feed.
    28,800
    4.00
    320
    29.98
    29
    330,788

    Primary Side Return Pipelines


    Common
    Diameter

    mm

    Wall thickness
    Insulation thickeness
    LMR
    Heat transfer
    Heat transfer (with wind)
    Temperature - inlet
    Heat loss
    Heat loss (with wind)

    mm
    mm
    mm
    W/m.C
    W/m.C
    C
    W/m
    W/m

    125
    3
    50
    85
    0.51
    0.52
    59.72
    16.72
    16.99

    Length

    Temperature - outlet

    59.71

    Temperature - Heater Return

    59.71

    Water Heater
    Energy
    Boiler Comb eff
    Say
    Digester gas flow

    kW
    %
    kW
    kW
    m/h

    To DAF Float

    Heat Exchanger
    DAF

    DAF

    Phase 1 & 2 Dig


    Heat Exchanger

    4.18
    35.05
    60%

    Primary Side Feed Pipelines

    Diameter
    Wall thickness
    Insulation thickeness
    Area
    LMR
    Heat transfer
    Heat transfer (with wind)
    Temperature - inlet
    Heat loss
    Heat loss (with wind)

    Capacity:17 m 3/hr
    Pressure: XX m

    Washwater

    804
    85%
    946
    1,000
    162.01

    From WW From DAF To Phase


    HEX
    HEX
    1 & 2 Dig
    100
    80
    100
    0.008
    3
    3
    3
    50
    50
    75
    72
    62
    82
    0.43
    0.37
    0.33
    0.44
    0.38
    0.34
    53.20
    64.56
    60.19
    11.36
    13.92
    14.31
    11.53
    14.13
    14.46
    5
    53.20

    100
    64.50

    550
    59.96

    Phase 1 & 2 Dig Feed

    Phase 1 & 2 Dig Feed

    You might also like