Manual Prosonic Fmu 860

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BA 100F/00/en/02.

03
016038-1010
Software version 2.3/2.4

Prosonic
FMU 860862
Ultrasonic Measurement
Operating Instructions

FMU 861

FMU 860

FMU 862

Endress + Hauser
The Power of Know How

Prosonic FMU 860...862

Table of Contents

Table of Contents
8 Measuring Point Entries . . . . . . . .
Software-History
Notes on Safety

Safety Conventions and Symbols

1 Introduction . . . . . . . . . . . . . .
1.1
1.2
1.3

Features . . . . . . . . . . . . . . . . 8
Measuring System . . . . . . . . . . . . 9
Measuring Principle . . . . . . . . . . . 11

2 Installation . . . . . . . . . . . . . .
2.1
2.2
2.3

Mounting the Prosonic FMU


. . . . . . .
Electrical Connection . . . . . . . . . .
Technical Data . . . . . . . . . . . . .

13
13
17
23

8.1
8.2

Refreshing Information on the Measuring Point . 77


Locking the Matrix . . . . . . . . . . . . 77

9 Diagnosis and Trouble-Shooting


9.1
9.2
9.3
9.4
9.5
9.6

3.1
3.2
3.3

. . . . . . . . . . . . . . .

10 Summary of All Calibration Modes

28
29

. .
. .

31
32

4 Level, Difference, Average Value . . . . .

34

4.1
4.2
4.3
4.4
4.5

.
.
.
.

34
37
40
42

. .

46

. .

48

5 Flow . . . . . . . . . . . . . . . . .

49

4.6

Basic Settings . . . . . . . . . . .
Basic Adjustment: Empty/Full Adjustment
Linearization . . . . . . . . . . . .
Linearization for Vessels of Any Shape .
Level Difference Measurement for
Screen Control . . . . . . . . . . .
Level Measurement with Calculation of the
Average Value . . . . . . . . . . .

.
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79
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.

79
81
84
86
87
87

. . .

89

. . . . . . . .

97

28

. .
. .

3.4

Prosonic Operating Matrix . . . . . .


Display and Controls: Prosonic FMU . .
Operation via
Universal HART Communicator DXR 275 .
Operation with Commuwin II . . . . . .

. . . .

Two Types of Fault: Alarms and Warnings .


Fault Analysis . . . . . . . . . . . .
Suppression of Interference Signals . . .
Simulation . . . . . . . . . . . . .
Exchanging the Prosonic FMU or a Sensor
Repairs . . . . . . . . . . . . . .

11 PROFIBUS-DP-Interface
3 Controls

77

11.1
11.2
11.3
11.4
11.5
11.6

Synopsis . . . . . . . . .
Topology . . . . . . . . .
Adress, Termination . . . . .
Device database and type files
Cyclic data exchange . . . .
Acyclic data exchange . . .

.
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.

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. . 97
. . 98
. 101
. 103
. 104
. 107

Appendix A: Weirs and Flumes . . . . . 111


Appendix B: Application Parameter V0H3

122

Operating Matrix . . . . . . . . . . . 125


Matrix Prosonic FMU 860 . . . . . . . . 126

5.1
5.2
5.3
5.4

Basic Settings . . . . . . . . . . .
Basic Adjustment . . . . . . . . . .
Setting the Totalizers . . . . . . . . .
Flow Measurement and Back Water Alarm
(Only after Selecting Operating Mode
V8H0: 9 Back Water Alarm) . . . . .

. .
. .
. .

49
51
57

Matrix Prosonic FMU 861 . . . . . . . . 127


Matrix Prosonic FMU 862 . . . . . . . . 128

. .

58

. . . . . . . . . . .

59

. . . . . . . . . . . . . . . .

63

Index
6 Analogue Output
7 Relays
7.1
7.2
7.3
7.4
7.5
7.6

Relay Function Limit . . . . . .


Relay Function Alarm Relay . . .
Relay Function Tendency . . . .
Relay Function Counting Pulses .
Relay Function Timing Pulses . .
Relay Function Back Water Alarm

Endress+Hauser

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65
71
72
73
76
76

. . . . . . . . . . . . . . . . 129

These Operating Instructions are written for the


software version 2.3/2.4 of the Prosonic transmitter.
Version 2.4 is used for devices with a PROFIBUS-DP
interface only.

Software History

Prosonic FMU 860862

Software History
SW /
BA

Device and
Software No.

1.0 / 5910
04.93

Device
revision

DD
revision

1.1 / 5911
08.93
12.93
2.0 / 5920
09.95

Changes

Remarks

No change in
documentation

No up/download
between SW 1.x
and SW 2.x
possible

Extended functions

2.1 / 5921
09.95

No change in
documentation

2.2 / 5922
05.99

Extended functions

2.3/
5923
12.99

Extended functions

2.4/
PROFIBUS-DP introduced
12.01 For instruments without PROFIBUS-DP interface version 2.3 remains valid.

Endress+Hauser

Prosonic FMU 860862

Notes on Safety

Notes on Safety
The Prosonic FMU 860...862 is an ultrasonic transmitter which, depending on the
particular version, can be used for the following measurement tasks:
Flowrates in open channels and weirs
Water levels
Control of rakes and pumps
Levels in silos and tanks
Determining the volume or mass of contents on silos and tanks

Approved usage

The transmitters Prosonic FMU 860, 861, 862 have been designed to operate safely in
accordance with current technical, safety and EU standards. If installed incorrectly or
used for applications for which they are not intended, however, it is possible that
application-related dangers may arise, e.g. product overflow due to incorrect installation
or calibration. For this reason, the instruments must be installed, connected, operated
and maintained accordng to the instructions in this manual: personnel must be
authorised and suitably qualified. The manual must have been read and understood,
and the instructions followed. Modifications and repairs to the devices are permissible
only when they are expressly approved in the manual.

Mounting,
commissioning,
operation

If the device is to be installed in an explosion hazardous area, then the specifications in


the certificate as well as all national and local regulations must be observed.

Explosion hazardous
areas

Endress+Hauser

Notes on Safety

Prosonic FMU 860...862

Safety Conventions and Symbols


In order to highlight safety-relevant or alternative operating procedures in the manual,
the following conventions have been used, each indicated by a corresponding icon in
the margin.
Safety conventions
Symbol

Meaning
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly
affect operation or may lead to an instrument response which is not planned.

Note!

Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to
personal injury or incorrect functioning of the instrument.
Caution!

Warning!
A warning highlights actions or procedures which, if not performed correctly, may lead to
personal injury, a safety hazard or destruction of the instrument.

Explosion protection
Symbol

Meaning
Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion
hazardous area.

Explosion hazardous area


Symbol used in drawings to indicate explosion hazardous areas.
Devices located in and wiring entering areas with the designation "explosion hazardous
areas" must conform with the stated type of protectin.
Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.
Devices located in safe areas still require a certificate if their outputs run into explosion
hazardous areas.

Electrical symbols
Symbol

Meaning
Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied.

Alternating voltage
A terminal to which or from which an altenating (sine-wave) current or voltage may be
applied or supplied.

Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by
means of an earth grounding system.

Protective grounding (earth) terminal


A terminal which must be connected to earth ground prior to making any other connection to
the equipment.

Equipotential connection (earth bonding)


A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national company practice.

Endress+Hauser

Prosonic FMU 860...862

Chapter 1: Introduction

Introduction

Users familiar with operating the Prosonic FMU can use the quick reference instructions
in Section 10 or use the separate quick reference manual KA 017F on level measurement.
First time users are recommended to read thoroughly the operating instructions, which
apply to their application.

Quick reference
operating manual

The Prosonic FMU is an intelligent ultrasonic transmitter for the Prosonic FDU... family of
sensors. The operating manual is structured as follows:
Section 1: Introduction;
contains general information on applications
Section 2: Installation;
contains instructions on installation and electrical connections
as well as technical data.
Section 3: Display and controls;
describes display and front panel controls of the Prosonic
and operation with the DXR 275 HART handheld terminal.
Section 4: Calibration for the measurement of level,
differential and average measurement;
describes basic calibration to rapidly display
a measured value, and other functions, e.g.
linearisation for volumetric measurement
Section 5: Flow measurement;
describes the basic calibration for flow measurement
with open channels and also entering a Q/h curve
for flow measurement
Section 6: Analogue output;
describes setting of the 0/420 mA signal output,
including the fault response of the current output,
as well as the signal response with an external
limit switch
Section 7: Relays and external counters;
describes all relay functions and their adjustment,
as well as the switch response with an external
limit switch
Section 8: Entries for the measuring point;
Locking and unlocking the matrix, entering measuring
point information including using the DXR 275 HART
handheld terminal (measuring point tag, user text)
Section 9: Diagnosis and Trouble-shooting;
contains a description of the fault response,
error messages, a trouble-shooting table,
suppression of interference signals, simulation and instructions
for replacement of the transmitter or sensor
Section 10: Quick reference operating manual for all operating modes
Section 11 PROFIBUS-DP Interface
describes integration of the FMU into an PROFIBUS-DP network
as well as cyclic and acyclic data transfer.

Operating manual

Appendix A: Tables of stored Q/h curves for flow measurement.


Appendix B: To shorten the time taken for commissioning, for level
measurement, an application parameter can be selected which automatically
sets the ultrasonic measuring line to one of five different applications. These
level applications are given in Appendix B.

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Appendix

Chapter 1: Introduction

Prosonic FMU 860...862

Further documentation

In addition to this manual, the following publications also provide information on the
Prosonic FMU:
TI 189F
BA 139F
BA 134F
KA 017F
BA 198F

1.1

for installing the Prosonic FDU 8... ultrasonic sensor


for configuring the Prosonic using the HART Communicator DXR 275
handheld terminal
for connecting to the Rackbus RS 485
for quickly calibrating the most important functions for level
measurement
PROFIBUS-DP/-PA: Guidelines for planning and commissioning

Features

The Prosonic transmitter is available in various versions...


for the field or control room
single or two-channel versions with three or five relays, also with totaliser
with optional serial interface for remote operation (HART protocol).
RS-485- or PROFIBUS-DP interface
The analogue output signal is a standard 420 mA, current, selectable to 020 mA.
Simple operation and easy commissioning with
all calibrated values arranged clearly in a matrix
different functions for linearisation, totalising, all common Q/h curves can be called
up.
Signal pattern recognition using fuzzy logic elements and selectable application
parameters to shorten commissioning times and to ensure long-term and correct
ultrasonic measurement.

Fig. 1.1
Examples of Prosonic applications.
FMU 860

Level measurement

FMU 861

Flow measurement

FMU 862

Differential measurement

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Prosonic FMU 860...862

1.2

Chapter 1: Introduction

Measuring System

The measuring system consists of: the Prosonic transmitter with a Prosonic sensor. The
two-channel version is for differential measurement or collecting data from individual
measuring points. The certified sensor ensures that the measuring system can be used
in explosion hazardous areas.
Other instruments can be connected to the Prosonic transmitter for special applications:
separate temperature sensor, e.g. if the ultrasonic sensor is heated
separate limit switch, e.g. for detection of level near the blocking distance.
Transmitters and their applications
Prosonic FMU 860 for continuous level and volumetric measurement of liquids and
solids in tanks and silos.
Prosonic FMU 861 for flow measurement in channels and weirs,
Prosonic FMU 862 the two-channel version for
the measurement of flow rate or level with the first channel and level measurement
only with the second channel or
differential or average measurement.

Mounting the
operating unit

+1

+ separate
electronics

Operation in IP 66
protective housing for electronics

Transmitter versions

IP-40-Operating unit for control panel


Electronics are mounted separately

+ separate
electronics

IP-10-Operating unit for rack


Electronics are mounted separately

Mounting the
separate electronics

IP 40 plastic housing
for separate electronics

Endress+Hauser

IP 10 mounting plate
for control panel with electronics

Chapter 1: Introduction
Tab. 1.2
The code on the nameplate
states the version and
configuration. The code is
explained in this table.

Prosonic FMU 860...862

Prosonic transmitter FMU 86


0
1
2

One channel for level measurement with ultrasonics


One channel for flow measurement with ultrasonics
Two channels for flow and/or level measurement, differential measurement
Certificates
R Standard (non-certified)
U CSA General Purpose
Housing for electronics
1 IP 66 protective housing, for field mounting and operation
2 Plastic housing IP 40 for remote operation
7 Mounting plate IP 10 for control panel mounting and remote operation
Versions for operation/display/totaliser for flow measurement
A Keypad in protective housing/with display/without totaliser,
not for FMU 861
B Keypad in protective housing/with display/with totaliser,
not for FMU 860
E Keypad in protective housing/with illuminated display/without totaliser,
not for FMU 861
F Keypad in protective housing/with illuminated display/with totaliser,
not for FMU 860
D Separate keypad for control panel/with display/without counter,
without RS 485
H Separate keypad for control panel/with illuminated display/without counter
without RS 485
C Separate keypad for rack/with display /without counter/without RS 485
G Separate keypad for rack/with illuminated display/without counter,
without RS 485
K Operation and display via digital interface
Relays
1 Three potential-free change-over contacts
2 Five potential-free change-over contacts,
only with versions without RS 485 or PROFIBUS-DP
Power supply
A AC
180253 V
B AC
90132 V
C AC
3855 V
D AC
1928 V
E DC
20...30 V

50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz

Interface/protocol
1 Without interface
3 Serial interface with HART protocol
4 Separate serial Rackbus RS 485 interface
5 Separate serieal PROFIBUS-DP interface

FMU 86

Accessories

10

Order code

All-weather cover for the protective housing; material: aluminium, blue lacquered
(Order No. 919 567-0000); stainless steel 1.4301 (Order No. 919 567-0001);
Weight: approx. 1 kg. Mounting screws supplied.
Post mounting material: galvanised steel (for 2" post Order No. 919 566-0000;
for 1" post: 919 566-1000);
stainless steel 1.4301; (for 2" post Order No. 919 566-0001; for 1" post: 919 566-1001);
Weight: approx. 1 kg. Mounting screws and nuts supplied.
HART Communicator DXR 275. Handheld terminal with integrated serial interface for
HART protocol (see operating manual BA 139F/00/en).

Endress+Hauser

Prosonic FMU 860...862

Chapter 1: Introduction

The overvoltage protection and power supply units for sensor heating for up to 2
sensors in IP 66 protective housing. Power supply unit (24 V DC) for sensor heating
with integrated overvoltage protection for power supply.
Power supply 230 V (+15%/-20%). Dimensions: IP 66 protective housing
Order No.: 215095-0000
Overvoltage protection unit in IP 66 protective housing.
Dimensions: IP 66 protective housing. Order No.: 215095-0001
Power supply unit (24 V DC) for sensor heating of up to 2 sensors in IP 66 protective
housing.
Power supply 230 V (+15%/-20%).
Dimensions: IP 66 protective housing. Order No.: 215095-0002

1.3

Measuring Principle

An ultrasonic emitter (sensor) mounted above the product is electrically excited and
directs an ultrasonic pulse through the air towards the product. This pulse is reflected
back from the surface of the product. The echoes partially reflected are detected by the
same sensor, now acting as a receiver, and converted back into an electrical signal.
The time taken between transmission and reception of the pulse the run time is directly
proportional to the distance between the sensor and the product surface. The distance
D is determined from the velocity of sound c and the run time t by the formula:
t
D=c
2
With a velocity of sound (in air under normal conditions) c = 340 m/s, a run time of

Ultrasonic measurement

Fig. 1.3
Ultrasonic measuring principle

BD

Blocking distance
FDU 80 = 0.3 m

ENDRESS+HAUSER

Distance D

PROSONIC
FMU 860

1
2
3
4
5

BA100D20

10 ms corresponds to a transmission path of 3.4 m and thus to a distance of 1.7 m.


The measurement is independent of
product characteristics such as specific weight, conductivity, viscosity and
dielectric constant.
temperature changes within the tank or basin: The Prosonic FMU compensates for
variations in temperature as the integrated sensor for temperature also provides
temperature information.

Endress+Hauser

11

Chapter 1: Introduction
Measuring range and
blocking distance

Note!

12

Prosonic FMU 860...862


The maximum measuring range of the measuring system dependent on the sensor used
and is up to 5 m in liquids and up to 70 m in bulk solids (see also Technical Data
pages 2627). Due to the ringing time characteristics of the sensor, there is a zone
immediately below it from which returning echoes cannot be detected. This is known as
the blocking distance BD and determines the minimum distance between the sensor
diaphragm and the maximum level in the silo. This is a function of the type of sensor
used.
The end of the measuring range is determined by the attenuation of the ultrasonic pulse
by the air as well as by the strength of the reflection from the product surface.
Note!
Please note when mounting: Levels coming within the blocking distance can cause the
instrument to malfunction.

Endress+Hauser

Prosonic FMU 860...862

Chapter 2: Installation

Installation

This chapter deals with:


Mounting the Prosonic FMU in the field and control room
Electrical connections
Connecting the DXR 275 HART handheld terminal
Technical data
Warning:
The Prosonic FMU transmitter must be installed outside the explosion hazardous
area.
When installing ultrasonic sensors in explosion hazardous areas, it is imperative to
pay attention to the instructions on the certificate and local rules for installation.
Caution:
For mounting the separate operating units or the mounting plate with electronics
remember that: Electrostatic discharges can lead to faulty operation or damage to
the electronic components. Touch an earthed object before handling the board.
Note:
The basic prerequisite for correct ultrasonic measurement is correct installation of the
ultrasonic sensor. Notes on installation can be found in Technical Information
TI 189F/00/en.

2.1

Caution!

Note!

Mounting the Prosonic FMU

There are three ways of mounting the Prosonic FMU:


In a protective housing (IP 66)
for wall or post mounting in the field or control room
In a separate operating unit for control panel mounting, when the board with
the transmitter electronics can be mounted separately.
In a separate operating unit for mounting in a rack, when the board with the
transmitter electronics can be mounted separately.
The separate transmitter electronics is mounted
in an IP 40 plastic housing or
on an IP 10 mounting plate for control panel mounting

Notes:
Mount the protective housing in a shaded area. If strong sunlight is expected, then it
is advisable to fit an all-weather protective cover (obtainable as accessory).
Overvoltage protection.
An overvoltage protection unit in an IP 66 protective housing is recommended to
protect the transmitter from voltage peaks especially when mounted in the open.

Endress+Hauser

Note!

13

Chapter 2: Installation
Mounting the IP 66
protective housing and
the IP 40 plastic housing

Prosonic FMU 860...862


The following illustrations provide all instructions needed for mounting. Mounting the
all-weather protective cover on the IP 66 protective housing is also illustrated. Mounting
material (screws or nuts) for post mounting and the all weather protective cover is
enclosed.
Note: The separate transmitter electronics is connected by a standard multicore cable
(in scope of delivery).

Fig. 2.1
Mounting dimensions and
clearances of the IP 66
protective housing and the
IP 40 plastic housing with
separate operating unit (leave
10 cm area above the IP 40
plastic housing for the plug)

Fig. 2.2
Cable entry through the bottom
or rear.
Mounting screws:
max. 4.5 mm,
screw head max. 9.5

Separate
connection
chamber

14

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Prosonic FMU 860...862

Chapter 2: Installation

Fig. 2.3
Mounting all-weather protective
cover and attaching the
transmitter to a post

92

Mounting the IP 10
mounting plate

6,4

11

10

12,7

10

Fig. 2.4
Dimensions of the IP 10
mounting plate for control panel
mounting (leave 10 cm area
above the IP 40 plastic housing
for the plug)

10,5
24,5
280

Endress+Hauser

15

Chapter 2: Installation

Prosonic FMU 860...862

Mounting in a control
panel
Fig. 2.5
Dimensions for mounting the
operating unit in a control panel.
The board with the transmitter
electronics is mounted separately
in the control cabinet.

Fig. 2.6
The clips are inserted opposite
one another on to the fixing
points. With thick control
cabinets, the fixing points at the
rear may be used.

Z 5:1

BA100D67

Z 2:1

BA100D66

Mounting in a rack

Fig. 2.7
Mounting of an operating unit for
a rack. The board of the
transmitter electronics is mounted
separately in the cabinet.

BA100E28

16

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Prosonic FMU 860...862

2.2

Chapter 2: Installation

Electrical Connection

Warning!
Ensure that the power is switched off when the unit is connected up.
All regulations applicable must be observed if the ultrasonic sensor is to be used in
an explosion hazardous area.
Separate Operating Unit
The separate operating unit is connected to the transmitter electronics by the connecting
cable supplied which has nine-pole plugs at both ends (for nine-pole D-sub
connections).
Press the plug of the connecting cable into the jack of the transmitter electronics and
screw the plug in tightly using a small flat bladed screwdriver. Connect the other end of
the connecting cable in the same way. The operating unit mounted in the control panel
or rack must be grounded!

Electrical connection
of the operating unit
for mounting in the
control panel.

Electrical connection of Prosonic


sensors ...

Electrical connection of the


operating unit for mounting
in the rack.
nine-pole
D-sub
connection

or

grounding
terminal

grounding terminal

nine-pole
D-sub
connection

nine-pole D-sub
connection

nine-pole D-sub
connection

... with the transmitter


electronics

or

Electrical connection of the


transmitter electronics in the IP 40
plastic housing with a separate
operating unit

Endress+Hauser

Electrical connection of the


transmitter electronics in the IP 10
mounting plate with a separate
operating unit

17

Chapter 2: Installation

L+ LL1 N

5
YE RD YE RD

24 VAC; 48VAC;
115 VAC; 230VAC

Sensor 2

RS-485 version
5

RS-485
B

RxD/TxD-N
GND
RxD/TxD-P
RS-485

11 12 13

RxD/TxD-N
GND
RxD/TxD-P

31 32 33 41 42 43 51 52 53

DP

11 12 13

Sensor 1

for FMU 862


only

Profibus-DP version
DP

Temp.

0/4 20 mA

L1
N
PE

terminals fitted to
the version with
5 relays only

for FMU 862


only

70 71 80 81 82 90 91 92

Sync. FMU

6 7 11 12 13 21 22 23 31 32 33 41 42 43 51 52 53 60 61 62 63 64

4 5

Liquiphant
Soliphant

1 2 3

L+
20 30 VDC L-

Fig. 2.8
Assignment of the terminal strip
connections.The electrically
isolated parts are separated by
lines shown in half-tone.

The terminal block, for cable diameters up to 2.5 mm2, is located in a separate connection
chamber which is accessible by opening the plastic cover. The pre-pressed knock-outs
in the connection area have to be removed for cable entry (underside for 5 x Pg 16,
4 x Pg 13.5, rear 5 x Pg 16). All terminals are clearly marked. Fig. 2.8 shows the wiring
diagram of the Prosonic FMU (Terminal 3 is only for internal ground connection).

0/4 20 mA

Terminal block

Prosonic FMU 860...862

31 32 33 41 42 43 51 52 53

Electrical isolation

The current output, relay outputs, RS 485 interface, mains connection and sensor input
are electrically isolated. On FMU 862, the two current outputs are electrically connected,
likewise the two sensors inputs. (In Fig. 2.8, the electrically isolated areas are indicated
by the thick, speckled lines).

Power switch

When using the public powers supply, install an easily accectable power switch in the
proximity of the device. Mark the power switch as a disconnector for the device
(IEC/EN 61010).

18

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Prosonic FMU 860...862

Chapter 2: Installation

In order to ensure protection from contact and reliable isolation according to


DIN/VDE 0160, the ground cable must be connected to the metallic terminal block
supplied.
in Housing

Ground cable

Housing less

Ground terminal

Ground terminal

Only a unit whose input is not potential-free may be connected direct to the current
output.
The number of potential-free units is unlimited, paying due respect to the min. or
max. load, see technical data in this chapter.
For max. permissible contact loading see technical data.

Analog and relay outputs

All Prosonic transmitters have an additional limit switch input. Exceeding the level to
come within the blocking distance of the sensor is also indicated promptly by the display,
the signal output and the relays.

Separate limit switch


input

Caution!
The maximum short-circuit current is 20 mA; for 24 V supply
Caution!

e.g. Liquiphant

breaker or maker
(passive)

Fig. 2.9
Left:
All transmitters have a separate
limit switch input

FMU 86

FDU

Right:
Separate switching input e.g. for
Liquiphant or Soliphant or for an
external passive maker or breaker

Max.

Maximum
short-circuit current
20 mA

An external temperature sensor can be connected to the Prosonic transmitter. This is


necessary if the sensor is heated (with the FDU 80 or FDU 81 only as required) or if the
temperature is not to be measured inside the sensor.

Endress+Hauser

External
temperature sensor

19

Chapter 2: Installation
Sensor connection

Prosonic FMU 860...862


Switch off the transmitter power supply before connecting up a sensor.
Check that the power supply for the instrument agrees with that on the nameplate.
The sensors are supplied with a permanently attached cable (up to 30 m, cable diameter
0.75 mm2). They can be connected as follows:
Directly in the FMU connection area;
the terminals are for cable diameters up to 2.5 mm2
Using a terminal box;
Use cable boxes with cable lengths up to 300 m
If terminal boxes are to be installed in explosion hazardous areas, then all local
regulations governing installation are to be observed.
A two-core cable with fully braided shield is to be used for connecting the sensor and
electronics (shield: metal braiding max. 6 ).
Cable specifications (per core): max. 6 , max. 60 nF total capacitance
Caution The fully braided shield serves as a return cable. Do not ground the shield
and lay to the transmitter without any electrical break.
FDU 83, 84, 85, 86: do not lay the potential compensation cable within the shield.
If more sensor cables are laid parallel, then the appropriate Prosonic FMU transmitters
must be synchronised (see also Synchronizing connection page 22).

Fig. 2.10
Electrical connection of Prosonic
sensors.

FDU 80/81
with heating

FDU 80/81/82

Core colors
BK

black

RD
YE

=
=

red
yellow

GNYE =

green yellow

BN

brown

BU

blue

Use a terminal
box for cables
up to 300 m

Use a terminal
box for cables
up to 300 m

Power unit
for heating

Sensor extension
cable:
FDU 80, 80F, 81, 81F,
82:
Ord. No. 938278-0120
FDU 83, 84, 85:
Ord. No. 938278-1021
FDU 86:
Ord. No. 52000261

FMU 860 / 861 / 862


(Channel 1)

FMU 860 / 861 / 862


(Channel 1)

FMU 862
(Channel 2)

FMU 862
(Channel 2)
FDU 83/84
FDU 85/86

FDU 83/84
FDU 85/86

Use a terminal
box for cables
up to 300 m

Use a terminal
box for cables
up to 300 m

FMU 860 / 861 / 862


(Channel 1)

FMU 860 / 861 / 862


(Channel 1)

FMU 862
(Channel 2)

FMU 862
(Channel 2)
Ground at terminal box

20

Ground at FMU

Endress+Hauser

Prosonic FMU 860...862

Chapter 2: Installation

The sensor cable can be shortened at a later date. Please note:


Do not damage the cores when removing the insulation.
The cable is shielded by metallic braiding. This shielding serves as a return cable and
corresponds to the black wire of the unshortened cable.
Loosen the metallic braiding, twist it together securely and connect it to terminal 80
(Channel 1) or terminal 90 (Channel 2) (Fig. 2.12).
If a potential compensation cable is laid with the cable (colour code YE-GN), then it is
not to be electrically connected to the shielding.
The sensors are connected as shown in Fig. 2.11.

Shortening the sensor


cable

Fig. 2.11
Shortening the sensor cable
Loosen the screening and twist
the metallic braiding to the third
(black) wire.

screening

The sensors FDU 80 and FDU 81 can be supplied with heating units. For heated sensors:
The connecting terminals for the heating unit are delivered with the sensor. They are to
be mounted in the connection compartment of the transmitter; the mounting bore lies
above the terminals 63 and 64 (see Fig. 2.13).
Technical data for an external power supply for heating the sensor
24 V 10% DC, residual ripple smaller than Uss 100 mV. For each heated
sensor, 250 mA, 8 W.

Ultrasonic sensor
with heating

Fig. 2.12
Connecting Prosonic sensors with
heating unit
(see also Fig. 2.11 Electric
Connection of Prosonic Sensors)

to power supply

Endress+Hauser

terminals

from sensor

21

Chapter 2: Installation
Synchronization line

Prosonic FMU 860...862


In order to avoid cross-talk between parallel routed sensor lines connect the transmitters
(max. 20) to a synchronisation line. The sensors are then scanned in sequence. If more
devices are present, groups of 20 transmitters should be used. The cables within one
group can be in parallel. The cables of different groups must be separated. Common
screened cable can be used.

Fig. 2.13
Parallel connection of max. 20 units

FMU 86
63

Connection of the HART


handheld terminal

FMU 86
63

64

FMU 86
63

64

max. 20 units

64

The Prosonic transmitter can be configured and addressed for operational status using
a DXR 275 HART handheld terminal if a HART interface is available for it. In this case a
plug-in module extends the function of the first current output, making it an interface with
serial data transmission on the 0/4...20 mA signal line. Units connected to the current
output are entirely unaffected by this digital signal. The plug-in module can be retrofitted.
The handheld terminal is connected on site either to current output 1 (Terminals 4
and 5) or in the control room to the communication resistor (see Fig. 2.15)
Rmax 600
Use two-wire screened cable, maximum capacitance 60 nF.

Fig. 2.14
Connection of the HART
Communicator DXR 275 in the
field and in the control room.

I-- I+
45

Field

Control room

Communication
resistor
420 mA

22

Endress+Hauser

Prosonic FMU 860...862

2.3

Chapter 2: Installation

Technical Data

Manufacturer

Endress+Hauser GmbH+Co.

Function

Transmitter for level or flow measurement with one or two


Prosonic sensors

Interfaces

0/420 mA, optional RS 485 or PROFIBUS-DP

Miscellaneous

CE-mark

General specifications

Signal input, channels 1 and 2

Input characteristics

Sensor:

one Prosonic FDU 8... (nominal measuring range 5...70 m).


FMU 862: two Prosonic FDU 8... (may be different).

Separate switching input

external passive limit switch (maker or breaker) or PNP switch,


e.g. Liquiphant or Soliphant (24 V, max. short-circuit 20 mA)

Separate temperature
sensor input for FMT 131
(Temperature sensor
FMT 131 is available as
accessory)

Applications:
With heated sensors or if the temperature does not have to
be measured in the sensor.
Function:
For temperature compensation of the sound run time in
flumes.
NTC design

Analog outputs
Output

Signal underflow /
Signal overflow

Output characteristics
4...20 mA, switchable to 0...20 mA
(current signal with inverse function)
for FMU 862: same values for second channel,
switchable together with channel 1 to 020 mA
with plug-in module for serial interface (HART)
4 mA threshold switchable
420 mA
020 mA

Signal underflow
3.84 mA
0.50 mA

Signal overflow
2020.5 mA
2020.5 mA

10 %
110 %
hold

0 ... 20mA
2 mA
22 mA
last measured value

4 ... 20 mA
2.4 mA
21.6 mA
last measured value

Output on alarm

Current limitation

24 mA

Measuring uncertainty

0.2 % for maximum measuring span and smoth surface

Damping

0300 sec.

Max. load

600
Communication resistor: 250

Load effekt

negligible

Relays
Typ

Three (relay 1, 2, 5) or five independent relays each with a


potential-free changeover contact
Prosonic with RS 485 or PROFIBUS-DP,
as three relay version (relay 3, 4, 5) only

Function

Limit values

4 A, 250 VAC, 1000 VA for cos = 0.7; 35 VDC and 100 W

Endress+Hauser

Limit switch
Fault message
Tendency message
Pulse generator (FMU 861 and 862 only)
(max. counting rate 2 Hz, pulse with 200 msec)
Time pulse generator (FMU 861 and 862 only)
Back water alarm (FMU 862 only)

23

Chapter 2: Installation
Output characteristics
(continued)

Prosonic FMU 860...862


Displays and keyboard
Display (LCD)

4 1/2-figure display for measured value, optional back light;


with segmental display of the current in 10% steps,
with different display elements (fault, signal under or overflow,
communication)

Light emitting diodes

Each relay has a yellow LED for signalling a fault or status of


the relay (LED is lit for relay energised).
The LED of a relay for fault indication is lit when operating
correctly.
A green LED also indicates that operation is free from faults
and flashes on warning.

Totaliser

Typ: six-figure, cannot be reset


(for FMU 861 standard, for FMU 862 optional)

Software totaliser

FMU 861 as standard, FMU 862 optional

Communication interface

Power supply

Environment

24

Hart-Communicator
DXR 275

Connections current output 1of transmitter or in signal line


(smart transmitter only)
Communication resistor: 250

Rackbus RS 485

Optional interface for direkt connection to PC via adapter or


interface card or to Rackbus via interface card FXA 675
Rackbus adress via 8 pin DIP switch in instrument,
Bus termination via 4 pin DIP switch in connection compartment

PROFIBUS-DP

optional interface for connection to a PC via PROFICARD


(PCMCIA card) or PROFIBOARD (PCI Board).
8-digit DIP-switch for addressing
4-digit DIP-switch for bus termination
Supported baudrates: 19.2 kBaud, 45.45 kBaud, 93.75 kBaud,
187.5 kBaud, 500 kBaud, 1.5 MBaud

Synchronizing connection

Parallel link for twenty units when several sensor cables are
run side by side over long distances.

Interface for
Endress+Hauser Service

For rapid diagnosis

Alternating voltage
Power consumption

180230 V (50/60 Hz); 90132 V (50/60 Hz);


3855 V (50/60 Hz); 1928 V (50/60 Hz)
maximal 15 VA, maximal 65 mA bei 230 VAC

Direkt voltage
Power consumption

2030 V (Residual ripple within range)


maximum 12 W (typically 8 W), maximum 500 mA at 24 VDC

Safe isolation

between current output, relay outputs, RS 485 interface, power


supply and sensor input

Operating temperature

20+60 C

Storage temperature

40+80 C

Climatic class

to table 10, Class R, DIN 40 040, instrument outdoors,


average annual humidity 95 %, dew permissible

Ingress protection

DIN 40 050
Protective housing
IP 66 with closed housing and corresponding cable glands
IP 40 with open housing
IP 10 with open terminal compartment
Plastic housing and cable gland for same protection: IP 40
Mounting plate: IP 10
Separate operating unit for control panel: IP 40
Separate operating unit for rack: IP 10

Endress+Hauser

Prosonic FMU 860...862

Chapter 2: Installation

Electromagnetic
compatibility

AC power supply:
Emitted interference to EN 61326 ; Class B equipment; Immunity
to interference to EN 61326 ; Annex A (industry sector)
DC power supply:
Emitted interference to EN 61326 ; Class A equipment
Immunity to interference to EN 61326 ; Annex A (industry sector)
for PROFIBUS-DP instruments:
Emitted interference to EN 61326; Class A equipment
Immunity to interference to EN 61326

Explosion proof

Standard; CSA General Purpose

Housing

Mechanical specifications

IP 66 Protective housing

with electronics and operating unit


Material: body of PT/ABS, transparent cover PC
(polycarbonate), blue front panel with field for marking
Weight: 2.6 kg

IP 40 Plasting housing

Weight: 1 kg

IP 10 Mounting plate

Weight: 0.8 kg

IP 40 Separate operating
Version for mounting in a panel or rack
unit (keyboard and display) Connection cable to transmitter electronics 3 m long
Weight: 0.3 kg
Electrical connection

CENELEC EEx m II T5/T6

FM Class II; Div. 1;


Groups E, F, G
CSA General Purpose

CSA Class I; Div. 1;


Groups AD

CSA Class II; Div. 1;


Groups E, F, G

Endress+Hauser

X
X

FM Class I; Div. 2
Groups A...D

GL, DNV, LR, ABS, BV, RINA

Certificates
Transmitter FMU
Sensors FDU
Temperature sensor FMT

BVS Zone 10
FM Class I; Div. 1;
Groups AD

FMT

FMU

FDU 86

FDU 85

FDU 84

ATEX II 2 G

ATEX II 1/2 D

FDU 83

Commercial installation cable, max. 6 , max. 60 nF (per core)

FDU 82

Cable

FDU 81 F

Screw terminals for cable cross sections 0.5mm22.5 mm2

FDU 81

Connection

FDU 80 F

Preskimped cable entries: 5 (resp. 4) x Pg16 each in rear wall


and bottom, 4 x Pg13.5 (M20x1,5) in bottom of housing

FDU 80

Cable entries

25

Chapter 2: Installation

Prosonic FMU 860...862

Additional signal outputs


FDU 80/FDU 80F 9)

FDU 81/FDU 81 F 9)

FDU 80

FDU 81

FDU 82

5m

10 m

5m

10 m

20 m

5m

10 m

Blocking distance

0.3 m

0.5 m

0.3 m

0.5 m

0.8 m

Materials
Housing/thread/
diaphragm

ETFE

ETFE

PP-GF

PP-GF

PP-GF
EPDM

Dimensions

Measuring ranges
Liquids
Solids

Diaphragm seal
Weight
Operating temperature

EPDM

EPDM

0.5 kg

0.55 kg

0.55 kg

0.6 kg

4095 C

Limits

10)

4095 C

Ambient temperature

4095 C

8)

10)

4095 C

8)

20 C+60 C
40 C+60 C

8)

1.2 kg

20 C+80 C

1)

20 C+80 C

40 C+80 C

8)

40 C+80 C8)

4095 C

4095 C

40 C+60 C

40 C+80 C

40 C+80 C

Max. Operating
pressure pabsolute

4 bar7)

4 bar7)

2 bar7)

2 bar7)

2 bar7)

Relative humidity

100 %

100 %

100%

100%

100%

Heating

FDU 83

1) FDU 81 with heating:


operating temperature 20 C...+60 C

FDU 84

FDU 85

2) IP 68 tested in 1 m submersion, 24 h
3) A coating in 1.4301 around the
PPA housing allows it to be used
in Zone 10
4) 0.5 mm stainless steel 1.4571 with
4 mm closed-cell PE coating on
side nearest product
5) 1 mm thick aluminium with 5 mm
closed-cell PE coating on side
nearest product
7) May be used at high pressures
but only after first contacting
Endress+Hauser
8) May be used at high temperatures but
only after first contacting
Endress+Hauser
9) With 3A approval optional

Dimensions

values for dust-Ex


in brackets 3)
Measuring ranges
Liquids

25 m

Solids

15 m

25 m

45 m

Blocking distance

1.0 m

0.8 m

0.8 m

PPA3)
1.4301 or Aluminium
1.4571
EPDM

PPA3)
1.4301 or Aluminium
1.4571/PE4)
EPDM

UP
UP
AL/PE5)
EPDM

3.1 kg

4.7 kg

5.0 kg

Materials
Housing
Thread
Diaphragm
Diaphragm seal
Weight
Operating temperature
Limits
Ambient temperature

10) Flush-mounting possible:


CIP at 95 C
Sterilisation 30 min. at 135 C
11) With PTFE coated aluminium diaphragm

26

values for dust-Ex


in brackets 3)

20 C+80 C
40 C+80 C

8)

40 C+80 C
7)

20 C+80 C
40 C+80 C

8)

40 C+80 C
7)

1.5 bar

20 C+80 C
40 C+80 C8)
40 C+80 C
1.5 bar7)

Max. operating
pressure pabsolute

1.5 bar

Relative humidity

100 %

100 % (at 60 C)
95 % (at 80 C)

100 % (at 60 C)
95 % (at 80 C)

Protection 2)

IP 68

IP 68

IP 68

Endress+Hauser

Prosonic FMU 860...862

FDU 86

30

Typ

Chapter 2: Installation

ca. 450

Dimensions

198

Measuring ranges
Liquids

Solids

70 m

Blocking distance

1.6 m

Operating frequency at 23 C

11 kHz

Materials
Housing
Thread
Diaphragm
Diaphragm seal
Weight

UP
VA/UP
AI/PTFE 11)
Silicone
5 kg

Operating temperature

40 C+150 C 8)

Limits

40 C+80 C 12)
40 C+140 C 13)

Max. operating pressure pabsolute

3 bar 7)

Relative humidity

100 %

Protection

2)

Mounting
Integrated temperature sensor

IP 68
G1A or 1 NPT
X

12) Restriction according to certificates


FDU 86 - F
- K
- L
13) Restriction according to certificates
FDU 86 - E
- J
- P
- Q
- S
- T

Endress+Hauser

27

Chapter 3: Controls

Prosonic FMU 860...862

Controls

This Section describes how the Prosonic FMU is operated. It is divided into the following
sections:
Prosonic operating matrix
Display and controls of the Prosonic FMU
Display and controls of the DXR 275 HART handheld terminal

3.1

Prosonic Operating Matrix

All functions including the analogue outputs and relay switch points are configured via
the operating matrix. Fig. 3.1 shows a part of the display and its relationship to the
operating matrix of the Prosonic FMU:
Each field in the matrix is accessed by a vertical (V) and horizontal (H)
position which can be entered using the keys on the Prosonic or the handheld
terminal.
The operating matrix is given at the back of this manual. A folded copy of the operating
matrix is also found in the cover of the field housing.

Fig. 3.1
Part of the Prosonic display and
relationship to the operating
matrix.
The complete matrix consists of
10 x 10 fields although not all
have functions

Current matrix field


Parameter at current
matrix field

Press together V, H:
The display jumps to
V0H0
Selecting a horizontal field
H0 H9

Selecting a vertical field


V0V9

BA100E41

The most important matrix fields for measured values are given in Table 3.1. (Channel 2
is only available with the FMU 862).
Tab. 3.1
The most important matrix fields
for displaying measured values

28

Display field

Channel 1

Channel 2

measured value

V0H0

V4H0

distance

V0H8

V4H8

level

V0H9

V4H9

Endress+Hauser

Prosonic FMU 860...862

3.2

Chapter 3: Controls

Display and Controls: Prosonic FMU

The display has 4 1/2 characters to indicate the value of the parameter, the matrix field
V and H as well as other display symbols.

Display symbols

A bar chart shows the signal current in 10% steps.


If the entire bar chart is lit and the triangle to the right is also lit, then the current
signal is larger than 20 mA (signal is exceeded). If the entire bar chart is not lit and
the triangle on the left is lit, then the current a function of the current range
selected is smaller than 4 mA or 0 mA (signal underflow)
If the symbol for error indication is lit, then a fault has occurred. If the symbol flashes
then the Prosonic FMU is indicating a warning and tries to continue measuring.
Further information on error responses are described in Section 9.
If the communications symbol is lit, the Prosonic is being operated via the HART
Communicator DXR 275.

Fig. 3.2
Display symbols

Current matrix field


Communications symbol
Parameter at current matrix field

Fault
indication
symbol

Bar chart for current signal

Signal overflow
symbol

BA100E44

Note!
If a number cannot be displayed on the 4 12 digit display, E--- appears.
Changes are not possible if the matrix has been locked (Section 8.2)
Non-flashing parameters are either read-only indications or locked entry fields.

Note!

Fig. 3.3 shows the front panel with all controls and displays. Table 3.2 shows the function
of the operating keys.

A yellow LED is assigned to each relay which lights when the relay is energised.
The fault function can be assigned to any of the relays (see Section 9).
A green LED lights when the transmitter is in standby and flashes on warning (see
Section 9).
Six-digit totaliser (non-resetable):
FMU 860 has no totaliser,
FMU 861 always has a totaliser,
FMU 862 has a totaliser as option.
Endress+Hauser

LEDs and totaliser

29

Chapter 3: Controls

Prosonic FMU 860...862

Fig. 3.3
Front panel of the
Prosonic FMU 86

Totaliser not for


FMU 860

Matrix field selection


keys

Yellow
Green

Parameter entry
keys

BA100E40

Tab. 3.2
Prosonic FMU 86
Parameter entry and display keys

Keys

Function

Matrix selection
Press V to select the vertical position.
Press H to select the horizontal position
Press simultaneously to select the measured value field, V0H0

Parameter entry
Select the digit to be changed.
The digit at the extreme left is selected and flashes.
Move to the next digit by pressing again. When the last digit
is reached selects the leftmost digit again.
To change the position of the decimal point, press down both
and +. The decimal point moves 1 space to the right.

Increases the value of the flashing digit


Decreases the value of the flashing digit
To enter a negative number decrease the leftmost digit until a
minus sign appears in front of it
Press E to register entry.
Unregistered entries remain ineffective and the instrument will
operate with the old value.

Other functions for the


FMU 862

The two-channel Prosonic FMU 862 can show measured values alternately for both
channels every two seconds. The channel is easily identified on the display:
V0H0 shows the value for Channel 1
V4H0 shows the value for Channel 2.

Step
1

30

Matrix
V0H0

Entry
E

Significance
The measured value for Channel 1 (V0H0) and
Channel 2 (V4H0) are shown alternately
until E is again pressed.

Endress+Hauser

Prosonic FMU 860...862

3.3

Chapter 3: Controls

Operation via Universal HART Communicator DXR 275

When operating with the HART protocol,


a menu is used which is based on the
matrix
(see also the operating instructions of the
handheld terminal, BA 139F).

The menu Group Select calls up the


matrix
The bars show menu headings.
The parameters are set using
submenus.

Connecting the handheld terminal is described in Section 2.2 Electrical Connection,


Page 22.

Endress+Hauser

31

Chapter 3: Controls

Prosonic FMU 860...862

3.4

Operation with Commuwin II

When operating with the Commuwin II display and operating program (from Version 1.5
onwards) the Prosonic transmitter is set and operated using either
an operating matrix or
the graphic operating mode
The appropriate server (e.g. HART, DPV1 or ZA 672) must be activated. A description
of the Commuwin II operating program is given in the operating instructions BA 124F.

Operating matrix

Other functions of the Prosonic FMU can be called up in this operating mode within the
instrument parameters menu.
Every row is assigned to a function group.
Every field shows one parameter.
The calibration parameters are entered in the appropriate fields.

32

Endress+Hauser

Prosonic FMU 860...862


In this operating mode the parameters for specific configuration procedures are entered
in the appropriate places on the screen.

Endress+Hauser

Chapter 3: Controls
Graphical operation

33

Chapter 4: Level, Difference, Average Value

Prosonic FMU 860...862

Level, Difference, Average Value

This chapter deals with the basic settings necessary to enable the Prosonic FMU to
operate with the ultrasonic sensor and for you to obtain an indicated measurand rapidly:
for level measurement or
for the measurement of difference or average value
Setting is carried out in three steps:
Basic settings
Basic adjustment and
Linearization, only necessary for special applications.

Note!

Note the settings

Note!
As long as the basic settings have not been concluded, the Prosonic FMU emits a
warning message.
For FMU 862 we recommend that, after the basic settings, channel 1 should first be
adjusted and linearized, then channel 2.
The matrix positions for channel 2 are on the right of the step-for-step entries.
Setting of the analog outputs and the relays is described in chapters 6 and 7.
When all parameters have been entered, the matrix can be locked
(see chapter 8).
After locking, all entries can be displayed, but not altered.

When entering the parameters the values entered can be noted in the table on page 111.

4.1

Basic Settings

In detail, the following entries have to be made for the basic setting of the Prosonic FMU:
Reset the Prosonic FMU.
When commissioning for the first time or after replacing the sensor or
transmitter (only during initial commissioning) or after changing between the
operating modes flow and level
Setting the unit of length
Setting the operating mode
Entering the type of sensor or both sensors
Entries regarding external measuring devices (external limit switch, external
temperature sensor)

34

Endress+Hauser

Prosonic FMU 860...862

Chapter 4: Level, Difference, Average Value

During initial commissioning a reset to the values preset in the works (known as default
values) should be made.
By entering 333 (if operated via PROFIBUS-DP: 1) in matrix field V9H5 the default values
can be reset.

Step
1
2

Matrix
V9H5
-

Entry
333
E

Meaning
Enter the value 333 (for operation via PROFIBUS-DP: 1)
Confirm entry

Note!
After resetting the transducer:
The length unit is the same as that before the reset
Any curve which has been previously entered by the user remains stored;
the transmitter selects the linear mode.

The Prosonic FMU can be set in feet or metres (default). The length unit is changed in
matrix field V8H3.

Step
1
2

Matrix
V8H3
-

Entry
e.g. 1
E

Now enter a number in V8H0 for the operating mode:

Length units

Caution!

Setting the operating


mode

Level measurement in channel 1


Level measurement in channels 1 and 2
Level measurement in channel 2 (and rate of flow in channel 1)
Difference measurement (Level channel 1 - Level channel 2)
Measurement of average value (1/2(Level channel 1 + Level channel 2))
Level measurement on Channel 2 and (differential measurement
(Level Channel 1 - Level Channel 2) on Channel 1

Note!
Modes 2 and 3 and 9 for flow measurement are described in chapter 5.
For mode 3 and 9 the channel for measuring rate of flow should be set first.
Modes 7 and 8, simulation of channels 1 and 2, are described in chapter 9.

Step
1
2

Note!

Meaning
1 = feet; 0 = metres (default value)
Confirm entry

Caution!
Units of length may only be altered immediately after a reset of the transmitter
After determing the length unit, this can only be altered when all other parameters
are also changed.
Units of length are the same after resetting the Prosonic as before the reset

0=
1=
3=
4=
5=
10 =

Resetting the transmitter

Matrix
V8H0
-

Endress+Hauser

Entry
e.g. 0
E

Note!

Meaning
Mode 0, level measurement in channel 1
Confirm entry

35

Chapter 4: Level, Difference, Average Value

Specify sensor type(s)

Prosonic FMU 860...862

Now enter the type of sensor. For two-channel units the types of both sensors must be
entered. The ultrasonic echo can not be evaluated for roughly 5 minutes after the entry
of the sensor type. During this time (in which the optimum frequency is attained) the last
measured value is displayed.
80 =
80F =
81 =
81F =
82 =
83 =
84 =
85 =
86 =

FDU 80
FDU 80 F
FDU 81
FDU 81 F
FDU 82
FDU 83
FDU 84
FDU 85
FDU 86

Step
1

Matrix
V0H4

Entry
e.g. 82

Meaning
Sensor FDU 82 is connected to channel 1

Confirm entry

With FMU 862 now specify the sensor for channel 2.

Entries regarding
external measuring
devices

V4H4

e.g. 82

Sensor FDU 82 is connected to channel 2

Confirm entry

If an external limit switch or temperature sensor, or both, are connected to the Prosonic
FMU, it is necessary to activate the external measurements (see chapter 6 Analog
output and chapter 7 Relays).

Limit switch

External temperature
sensor

36

Step
1

Matrix
V8H6

Entry
e.g. 2

Step
1

Matrix
V8H7

Entry
e.g. 1

Meaning
Limit switch is connected and
should operate at maximum in channel 1
Confirm entry

Meaning
external temperature sensor is connected and provides a
temperature signal for channels 1
Confirm entry

Endress+Hauser

Prosonic FMU 860...862

4.2

Chapter 4: Level, Difference, Average Value

Basic Adjustment: Empty/Full Adjustment


Fig. 4.1
Parameters needed for the
Empty-Full adjustment
In brackets are the matrix
positions for channel 2

Sensor FDU

Level
m or ft
V0H9 (V4H9)

Level, V0H0
(V4H0)

Full F, V0H2 (V4H2)

Distance sensor-product
V0H8 (V4H8)

Full = 100%

Empty E, V0H1 (V4H1)

BD

Empty = 0%

BA100Y76

For the empty/full adjustment it is necessary to enter two parameters


Distance from sensor membrane to desired 0 % point,
Distance from 0 % point to desired 100 % point.
Adjustment can be carried out in the reverse order.

Step
1

Matrix
V0H1

Entry
e.g. 13

2
3

V0H2

E
e.g. 12

4
5

V0H0

Meaning
Distance between sensor membrane and
0% point. If a value is entered which
exceeds the measuring range of the sensor,
the transmitter assumes the default value.
Confirm entry
Distance between the 0% point and
the 100% point.The 100% point may not be
within the blocking distance of the sensors
Confirm entry
The measurand is displayed as % of the
range.

Channel 2
V4H1

V4H2

V4H0

The result of these entries is that:

After Empty/Full
adjustment

The transmitter in matrix field V0H0 indicates the measurand as percentage of


the measuring range (for channel 2 in V4H0). If the measured value is not in a
percentage but is shown in other units, then additional data entries are
required. (see Level measurement with any units page 38)
The distance between the sensor membrane and the material is shown in
matrix field V0H8 (for channel 2 in V4H8) and from the 0 % point to the
surface of the material in V0H9 (for channel 2 in V4H9) in ft or in m.
The 0/420 mA signal refers to 0100 %.
When the mounting conditions are very unfavourable, it may be necessary to
suppress noise signals (see chapter 9).

Endress+Hauser

37

Chapter 4: Level, Difference, Average Value

Prosonic FMU 860...862

Preset operating values that can be called off and used for various purposes shorten
commissioning. By selecting only one application parameter the measuring line is
automatically adapted to suit one of five typical applications. The level applications can
be selected in matrix position V0H3.

Level applications

0 = Liquid
1 = Liquid, application with rapid change in level
2 = fine-grained solids
3 = coarse-grained solids
4 = conveyor belt loading (solids, application with rapid change in level)
The effects of the various applications on the ultrasonic measurement are described in
Appendix B.

Step
1

Matrix
V0H3

Entry
e.g. 1

Meaning
Level application rapid liquids
is selected
Confirm entry

Channel 2
V4H3

When the measuring task demands high accuracy, the entry of an Actual level
enhances the accuracy. The exact level is, for example, measured with a dip stick and
then entered in V2H1.

Actual level V2H1

Step
1
2

Matrix
V2H1
-

Entry
Meaning
e.g. 2.46 Actual level is 2.46 m
E
Confirm entry

Channel 2
V5H1

Display of height in
meters or feet

The level height in metres (or feet, depending on the original setting) can be displayed
in matrix field V0H9 (V4H9 for channel 2).

Level measurement with


any units

The following entries are only necessary when no linearization is made afterwards.
If the measurand in V0H0 is not to be indicated in % but in some other unit, the full scale
value required is entered in V2H7. With these entries, for example, the contents or volume
of a vertical, cylindrical tank can be measured. Below the term volume is used in the
entry steps. Replace it by the numerical value of your unit of measurement.

Step
1
2
3
4

Note!

38

Matrix
V2H7
V2H0
-

Entry
e.g. 750
E
0
E

Meaning
Enter volume 750 m3 at 100%
Confirm entry
Activate linearization linear
Confirm entry

Channel 2
V5H7
V5H0

Note!
A reset does not automatically set the display to a percentage! If the display is to return
to a percentage, then 100 must be entered in V2H7 for 0100 %.

Endress+Hauser

Prosonic FMU 860...862

Chapter 4: Level, Difference, Average Value

The measurand for channel 1 is indicated by V0H0 (channel 2 by V4H0). In addition,


some matrix fields contain information on the system, e.g. for fault analysis, etc.
Table 4.1 summarizes the displayed and measured values.

Measurand indication

Matrix

Measurand

Note

V0H0
V4H0

Level or volume

Indicated in %, hl, m3, ft3, t dependent of


wether a linearization has been activated

Tab. 4.1
Measurand indication

V0H8
V4H8

Distance: Sensor - product


surface

The distance between sensor and product


surface in m or ft
V0H8 for channel 1, V4H8 for channel 2

V0H9
V4H9

Level

indication of level in m or ft
V0H9 for channel 1, V4H9 for channel 2

V3H1
V6H1

Echo attenuation db

The echo attenuation between emission and


reception by the sensor
V3H1 for channel 1, V6H1 for channel 2

V3H2
V6H2

Signal-noise ratio

Signal-noise ratio: The difference between a


useful signal (echo) and a noise signal. The
higher this ratio is the better the echo can be
evaluated (10 dB or lager is acceptable).

V8H8

Internal counter high

The first four digits of the eight digit software


counter are displayed.

V8H9

Internal counter low

The last four digits of the eight digit software


counter are displayed.

V9H0

Diagnostic code

The current diagnostic code can be read off

V9H1

Last diagnostic code

The last diagnostic code can be read off and


deleted.

V9H2

Last diagnostic code but one

The last diagnostic code but one can be read


off and deleted.

V9H3

Unit code with


Software version

The first two figures are the unit code, the last
two are the software number

Endress+Hauser

39

Chapter 4: Level, Difference, Average Value

4.3

Prosonic FMU 860...862

Linearization

In tanks and vessels in which the volume is not directly proportional to the level, a level
measurement is converted into a volume measurement by linearization. The parameters
of linearization are entered in matrix line V2 for channel 1 and line V5 for channel 2. The
types of linearization, horizontal, cylindrical tank and tank with conical outlet, are
described in sections 4.3 and 4.4.
The following linearizations can be selected in V2H0:
0 = linear (default)
1 = horizontal cylindrical
3 = manual entry
4 = automatic entry
5 = delete
After linearization

After linearization
In V0H0 the volume in the tank or silo can be read (V4H0 for channel 2).
In V0H9 the level can be read (V4H9 for channel 2).
The switching points of the relays must be set in accordance with the volume
units.
Analogue outputs: confisure the analogue outputs accordingly.
Two important rules for linearization must be observed:
Linearization zero
The level entries for linearization and the level entry for the empty adjustment
must both refer to the same zero point.
Units of measurement:
For all level entries the numerical values must always refer to the same unit of
length, as defined in V8H3.
Also for all volume entries the numerical values entered must always refer to
the same dimensional unit. For example, all values entered for volume must
be in litres, hl or other unit.

Caution!

40

Caution!
When manual entries are made, always delete the old linearization (V2H0=5), before
entering new points.
If the linearization limit is exceeded or dropped below::
The curve is extrapolated downwards (upwards) by a maximum 10% with the first
two (or last two) points.

Endress+Hauser

Prosonic FMU 860...862

Chapter 4: Level, Difference, Average Value

The setting linear in the matrix field Linearization V2H0 is used when the linearization
has to be switched off for measuring level as a percentage of total level. The linearization
table is still in the memory, but no longer active.

Step
1
2

Matrix
V2H0
-

Entry
0
E

Switch off linearization


linear

Meaning
Choose linearization linear
Confirm entry

In this mode the Prosonic FMU utilizes a linearization table valid for all horizontal,
cylindrical vessels to calculate the volume from the level of the filling. Consequently,
after the Empty/Full adjustment only two entries have to be made so that the volume of
the filling may be displayed in VOHO: the diameter of the tank and its volume.

Horizontal cylindrical
vessel

Fig. 4.2
Parameters needed by the first
channel for calculation and
linearization of the FMU with a
horizontal, cylindrical tank.
BD

Diameter:
Volume:

V2H6
V2H7

Distance Empty-Full, V0H2

Distance sensor - Empty, V0H1

full

empty
BA100Y77

Step
1
2
3

Matrix
V2H6
V2H7
-

Entry
e.g. 10
E
e.g.200

4
5
6

V2H0
-

E
1
E

Endress+Hauser

Meaning
Enter tank diameter
Confirm entry
Enter tank volume
If 100 is entered, the measurand is
displayed as percentage volume
Confirm entry
Activate linearization
Confirm entry

Channel 2
V5H6
V5H7

41

Chapter 4: Level, Difference, Average Value

4.4

Prosonic FMU 860...862

Linearization for Vessels of Any Shape

The linearization modes manual and semiautomatic are set to measure the volume
of vessels which are not horizontal cylinders. A widespread example of such vessels is
a tank with conical outlet. To measure the volume in such vessels the Prosonic FMU
utilizes a table, in which the volume is stored for several levels. This table can be entered
by hand.

Fig. 4.3
Parameters needed for
linearization and the matrix fields
for channel 1

Level in m or
feet

Level points

Distance Empty - Full, V0H2

Distanz sensor - Empty, V0H1

BD

0/420 mA signal

Volume

BA100Y78

The pairs of values in the table (volume/level) can be found in two ways and entered:
when the level/volume ratio is known Linearization mode Manual:
All pairs of values (volume/level) are entered from an existing table or a curve
supplied by the tank manufacturer.
when the level/volume ratio is unknown: filling the tank with known amount of
liquids.
Automatic linearization mode
The following procedure has to be repeated several times: The tank is filled
and the volume is measured (e.g. with a flow measuring unit). The measurand
for the volume is entered in V2H4. The associated level is registered
automatically. This procedure is repeated several times with different
quantities, where possible uniformly spread over the whole range from empty
to full vessel.

42

Endress+Hauser

Prosonic FMU 860...862

Chapter 4: Level, Difference, Average Value

Note!
It is reasonable to enter at least three points.
With the first pair of values the smallest volume to be measured and the
corresponding level should be entered.
With the last pair of values the largest volume to be measured and the
corresponding level should be entered.
The more pairs of values you enter, the more exact is linearization. You can enter a
maximum of 32 pairs of values.
Having activated linearization, the points are sorted according to rising level and
subjected to a plausibility check.
After entering the point number the assigned pair of values, level and flow, can be
displayed.

Endress+Hauser

Note!

43

Chapter 4: Level, Difference, Average Value


Manual linearisation with
values from a table

Prosonic FMU 860...862

Entering the slope for a known linearisation table

No
V2H5

Level
V2H3

Volume
V2H4

No.
V2H5

17

18

19

20

21

22

23

24

25

10

26

11

27

12

28

13

29

14

30

15

31

16

32

Step
1
2
3
4
5
6
7
8

Matrix
V2H0
V2H3
V2H4
V2H5
-

Entry
5
E
e.g. 0
E
00.00
E
2
E

Level
V2H3

Meaning
Deletes the active linearization characteristic
Confirm entry
Enter level
Confirm entry
Enter volume
Confirm entry
Second point is displayed
Confirm entry. The FMU jumps to
V2H3 (or V5H3), (the next point
number is automatically selected)

Repeat the following entries for all points:


Steps 3 to 8 must be repeated until the
level and the volume have been entered for
all points.
9
V2H0
3
Select manual
10
E
Activates the linearization
characteristic entered.

44

Volume
V2H4

Channel 2
V5H0
V5H3
V5H4
V5H5

V5H0

Endress+Hauser

Prosonic FMU 860...862

Chapter 4: Level, Difference, Average Value

Manual linearization with automatic level recording (semiautomatic linearization)

Step
1
2
3

Matrix
V2H0
V2H0

Entry
5
E
4

4
5
6

V2H4

E
00.00
E

7
8

V2H5
-

2
E

Meaning
Deletes the active linearization characteristic
Confirm entry
Activates automatic entry
of a characteristic
Confirm entry
Enter volume
Confirm entry. The associated level in
V2H3 (or V5H3) is registered automatically
Second point number displayed
Confirm entry. The FMU jumps to V2H4
(or V5H4)

Repeat the following entries for all points:


Steps 5 to 8 must be repeated until the
level and the volume have been entered for
all points.
9
V2H0
3
Select manual
10
E
Activates the linearization
characteristic entered

Channel 2
V5H0
V5H0

V5H4

V5H5

V5H0

If an error was made in the entry, the wrong value can be overwritten by entering the
table number in V2H5 and the new value in V2H3 or V2H4 (for FMU 862: enter the table
number in V5H5 and the new values in V5H3 or V5H4 for channel 2).
Having activated the linearization, the points are sorted and subjected to a
plausibility check.

Step
1
2
3
4

Matrix
V2H5
V2H3/
V2H4
-

Entry
132
E
e.g. 10

Meaning
Enter the table number to be corrected
Confirm entry
Enter correct volume or level

Confirm entry

Carry out all corrections as per steps 1 to 4


5
V2H0
3
Select manual
6
E
Activates linearization characteristic

Endress+Hauser

Manual linearization with


automatic level
recording
(semiautomatic
linearization)

Error correction with


manual and
semiautomatic
linearization

Channel 2
V5H5
V5H3/
V5H4

V5H0

45

Chapter 4: Level, Difference, Average Value


Deleting a characteristic

All values in a linearization table can be deleted in one step; in the matrix field V2H0 for
selection of linearization the setting cancel must be selected and confirmed.

Step
1
2
3
4

Note!

Prosonic FMU 860...862

Matrix
V2H0
V2H0

Entry
5
E
e.g. 1

Meaning
Select linearization cancel
Characteristic deleted
Level, select horizontal cylindrical
as new mode
Confirm entry

Level Difference Measurement for Screen Control

Fig. 4.4
Level difference measurement
for screen control
The level can be shown on
channel 1 or 2 depending on
the operating mode used.

Channel Channel
1
2

h1

h1h2

10

h1h2

h2

V5H0

Note!
If a different linearizations mode is selected, the characteristic entered manually or
semiautomatic remains stored in the Prosonic FMU, without being used. If linearization
manual is later re-selected, the measuring properties of the Prosonic FMU are the
same as before.

4.5

V8H0

Channel 2
V5H0

FMU 862

Display Display
V4H0
V0H0
(%)
(%)
BD

100 %

BD

100 %

upstream
V0H1
V0H2

downstream
h1

0%

Channel 1

V4H2

V4H1

h2

Channel 2

0%

Fig. 4.4 shows a typical example of level difference measurement at a sewage plant.
Two Prosonic sensors measure the difference between the levels h1 and h2. The
difference in water level, h1 -h2, is indicated as a percentage of the measuring range of
channel 1 of Prosonic FMU 862, and is a percentage of the set measuring range of
channel 2 (V4H2). Output 1 provides a continuous indication of the level h1 (the tail-race).

46

Endress+Hauser

Prosonic FMU 860...862

Chapter 4: Level, Difference, Average Value

The following entries are necessary here, see Basic settings 4.1:
Reset the transmitter
Set the length units
Select the operating mode Difference
Enter the sensor types

Step
1

Matrix
V0H1

Entry
e.g. 1,3

2
3

V0H2

E
e.g. 1,0

Step
1

Matrix
V4H1

Entry
e.g. 1,3

2
3

V4H2

E
e.g. 10

Meaning
Distance between sensor membrane and
0% point. If a value is entered which
exceeds the measuring range of the sensor,
the transmitter assumes the default value.
Confirm entry
Distance between the 0% point and
the 100% point.The 100% point may not be
within the blocking distance of the sensors
Confirm entry

Meaning
Distance between sensor membrane and
0% point. If a value is entered which
exceeds the measuring range of the sensor,
the transmitter assumes the default value.
Confirm entry
Distance between the 0% point and
the 100% point.The 100% point may not be
within the blocking distance of the sensors
Confirm entry

Empty/Full calibration
Channel 1

Empty/Full calibration
Channel 2

If you enter the measuring range of channel 2 (max. downstream level) in V4H2 in metres,
the difference is indicated at V4H0 in cm.
Example:
Measuring range of channel 2 = 1 m, 1% difference is 1 cm
Measuring range of channel 2 = 4 m, 1% difference is 4 cm
Relay setting
Step
1
2
3
4
5
6
7
8

Matrix
V1H0
V1H1
V1H2
V1H3
-

Entry
e.g. 1
E
1
E
e.g. 30
E
e.g. 28
E

Meaning
Relay 1 is selected
Confirm entry
Limit channel 2 is the relay function for the relay selected
Confirm entry
Switch-on point for selected relay
Confirm entry
switch-off point for the relay selected
Confirm entry

In this example, where V1H2 = 30, the relay switches when the difference between the
upstream and downstream water levels is 30% relative to the measuring range of
channel 2.
V0H0 shows upstream level h1 in %
V4H0 shows the difference in upstream and downstream levels in % relative to
the measuring range of channel 2.
For further settings, set either the analogue output (see chapter 6) or a relay (see
chapter 7).

Endress+Hauser

47

Chapter 4: Level, Difference, Average Value

4.6

Prosonic FMU 860...862

Level Measurement with Calculation of the Average Value

A typical example of averaging is level measurement in a large silo. Two Prosonic sensors
measure the level of the conical pile at separate points. The average value of readings
h1 and h2 describes the contents of the silo much better than separate measurements.
h1 + h2
.
The average value is indicated in channel 2 of the Prosonic FMU 862 i.e.
2
Channel 1 provides a continuous indication of the level h1.
The following entries are needed:
Reset the transmitter, mode average value, enter sensor types, see Basic settings
4.1.
Empty/Full calibration for each channel, see Basic setting 4.2.
Ist eine Linearisierung des gemittelten Wertes gewnscht, mu die Linearisierung im
Kanal 2 erfolgen.
Analogue output
Channel 1

Analogue output
Channel 2

h1

h1 + h2
2

For further settings, set either the analogue output (see chapter 6) or a relay (see
chapter 7).

48

Endress+Hauser

Prosonic FMU 860...862

Chapter 5: Flow

Flow

This chapter describes the basic settings for flow measurement which are necessary in
order that Prosonic FMU may operate with the ultrasonic sensor so that a displayed
measurand is rapidly obtained.
Setting is carried out in three steps:
Basic setting
Basic adjustment and
Setting the totalisers
Note!
As long as the basic setting has not been concluded, the Prosonic FMU emits a warning.
With FMU 862 we advise you to adjust and linearize channel 1 first after the basic setting
(for channel 2 see chapter 4.2).

Note!

Setting of the analog outputs and the relays is described in chapters 6 and 7.
Having entered all parameters, the matrix can be locked (see chapter 8).
After locking, all entries can be displayed, but not altered.

When entering the parameters the values entered can be noted in the table on page 111.

5.1

Note the settings

Basic Settings

In detail the following entries are needed for the basic setting of the Prosonic FMU.
Reset the Prosonic FMU, also after changing between the operating modes
flow and level
Setting the length unit
Setting the operating mode
Entering the type of sensor or for FMU 862 both sensors
Entries relating to external measuring devices (external limit switch, external
temperature sensor)

The first time the unit is commissioned, it should be reset to the values (default) set in
the works.
By entering 333 (for operation via PROFIBUS-DP: 1) in matrix field V9H5 the unit is reset
to the default values.

Step
1
2

Matrix
V9H5
-

Entry
333
E

Meaning
Enter the value 333 (for operation via PROFIBUS-DP: 1)
Confirm entry

Note!
After resetting the transducer:
The length unit is the same as that before the reset
Any curve which has been previously entered by the user remains stored;
the transmitter selects the linear mode.

Endress+Hauser

Reset the transducer

Note!

49

Chapter 5: Flow

Prosonic FMU 860...862


The Prosonic FMU can be set in metres (default) or feet. The change of length unit is
made in matrix field V8H3.

Length units

Step
1
2

Caution!

Setting the operating


mode

Matrix
V8H3
-

Now enter a number in V8H0 for the mode:


Flow measurement in channel 1
Flow measurement in channel 1 (Level measurement in channel 2)
Flow measurement with back pressure determination

Note!
The modes 7 and 8, Simulation channel 1 and channel 2, are described in chapter 9. All
other modes are described in chapter 4.

Step
1
2

Specify sensor type(s)

Meaning
1 = feet; 0 = metres (default value)
Confirm entry

Caution!
Units of length may only be altered immediately after a reset of the transmitter.
After determining the length units, this can only be altered when all other
parameters are also changed.
The length units are exactly the same after resetting the Prosonic as before the
reset.

2=
3=
9=

Note!

Entry
e.g. 1
E

Matrix
V8H0
-

Entry
e.g. 2
E

Meaning
Mode 2, Flow measurement
Confirm entry

Now specify the sensor type. For two-channel units both sensors must be specified.
80 =
80F =
81 =
81F =
82 =
83 =
84 =
85 =
86 =

Step
1

FDU 80
FDU 80 F
FDU 81
FDU 81 F
FDU 82
FDU 83
FDU 84
FDU 85
FDU 86

Matrix
V0H4

Entry
e.g. 80
E

Meaning
Sensor FDU 80 is connected to channel 1
Confirm entry

For FMU 862 specify the sensor for channel 2 as well


3
4

50

V4H4
-

e.g. 80
E

Sensor FDU 80 is connected to channel 2


Confirm entry

Endress+Hauser

Prosonic FMU 860...862

Chapter 5: Flow

If an external temperature sensor is connected to the Prosonic FMU, it is necessary to


activate the external measurement (see chapter 6 Analog output and chapter 7
Relays).

Step
1

Matrix
V8H7

Entry
e.g. 1

5.2

External temperature
sensor

Meaning
External temperature sensor is connected and supplies a
temperature signal for channel 1
Confirm entry

Basic Adjustment

Fig. 5.1
Parameters needed for the basic
adjustment of flow measurement.
Example Khafagi Venturi channel

Actual level V2H1

Empty V0H1

BD

Direction of flow

BA100Y79

Three entries are necessary for the basic adjustment:


Distance from sensor membrane to desired 0% point
If the measuring task demands high accuracy, entering an Actual level can
enhance the accuracy.
Entries relating to the Q/h curve, either by entering the code of a stored
characteristic or by entering a characteristic corresponding the data supplied
by the manufacturer of the channel. A characteristic curve can be manually
carried out with maximum 32 point for low damming heights.

Endress+Hauser

51

Chapter 5: Flow

Prosonic FMU 860...862


The effect of these entries is that:
the transmitter in matrix field V0H0 indicates the rate of flow.
the distance between the sensor membrane and the water-level can be read
in m or ft in matrix field V0H8 and the water-level itself in V0H9.

Adjustment Empty
Step
1
2

Matrix
V0H1
-

Entry
e.g. 1.8
E

Meaning
Distance between sensor membrane and 0% point
Confirm entry

If the measuring task demands high accuracy, the results of measurement can be
improved by entering an Actual level.

Actual level V2H1

Step
1
2

Matrix
V2H1
-

Entry
Meaning
e.g. 1.463 The actual level is 1.463 m
E
Confirm entry

Calling Up a Q/h Curve


The calculation performed by the Prosonic FMU converts the level measurement in the
flume into a flow measurement. For this conversion a Q/h curve is needed.
These characteristics are memorised for the weirs or flumes and the right one has to
be activated by specifying a characteristic number. All available characteristics can
be found in Appendix A.
If the characteristic of your channel is not listed, the characteristic can be entered
from a table drawn up by the manufacturer of the weir or flume.

Step
1
2
3
4
5

Matrix
V2H2
V2H0
V0H0

Entry
e.g. 2
E
e.g. 2
E
-

Meaning
Select number of Q/h characteristic
Confirm entry
Activate linearization type of Q/h curve
Confirm entry
Rate of flow is displayed

Entering a characteristic curve code determines the maximum flowrate Qmax. If the
channel is only used in the lower range, then you can enter the actual maximum flow. All
other entries (e.g. for current output) are then functions of the value entered (in V2H7).

Step
1
2

Note!

52

Matrix
V2H7
-

Entry
e.g. 900
E

Meaning
The actual maximum flowrate is 900 m3/h
Confirm input

Note!
After entering the curve (in V2H2), we recommend that the current output is calibrated,
e.g. the value for Qmax can be enetered in VoH6, if the 20 mA current signal is for this
flowrate (default value in VoH6: 100 m3/h). The preset Q/h curves (see Appendix A)
always have the flow unit m3/h.
If you afterwards alter the flow units, the analogue output (see chapter 6) and the relays
with the function Limit value must be set afresh (see chapter 7).

Endress+Hauser

Prosonic FMU 860...862

Chapter 5: Flow

Step
1

Matrix
V2H2

Entry
e.g 1

2
3
4
5
6

V2H9
V2H0
-

E
e.g. 2
E
2
E

Crest length for


rectangular
sharp-crested weirs and
trapezoidal (Cipoletti)
sharp-crested weirs
(V2H2=0, 1, 2 or 3)

Meaning
Select the code with the Hmax of the
built-in weir
Confirm entry
Enter the width of the weir in m
Confirm entry
Activate the Q/h curve
Confirm entry and activate curve

Note!
Modifying a weir is automatically updates the maximum flowrate Qmax of the Q/h curve
and the entries dependent on it (e.g. the maximum counting factor). If the actual
maximum flowrate is entered in V2H7, then the value for the new width of the weir must
be altered accordingly.

Note!

Entering a Q/h Curve


For flumes and weirs whose Q/h characteristic cannot be called up by means of a code,
the manual method of linearization is used. The characteristics are entered at up to
32 points as pairs of values (water-level | rate of flow) for each point.
The pairs of values in this table can be entered from a table or curve supplied by the
manufacturer of the flume or weir.
Two important rules must be observed for the entries:
Linearization zero point:
The entries relating to the level for linearization and entry for empty
adjustment must both refer to the same zero point.
Units of measurement
For all level entries the numerical values must always refer to the same unit of
length, as defined in V8H3.
Also for all flow data the numerical values entered must refer to the same unit
as defined in V8H4.

Code in V8H4
Units

0
l/s

1
l/min

2
l/h

4
3

m /s

5
3

m /min

6
3

m /h

igps

Code in V8H4

10

11

18

19

Units

igpm

igph

ugps

ugpm

ugph

mgal/d

ft3/s

Note!
If you subsequently change the unit of flow, the analog output (see chapter 6) and the
relays with the function Limit value must be set afresh (see chapter 7).
If the flow unit selected is to small, the Prosonic automatically revents to the last unit with
which the measurement was possible.

Endress+Hauser

Tab. 5.1
Flow units and their codes in
V8H4

Unit of flow

Note!

53

Chapter 5: Flow
Entering the
characteristic

Prosonic FMU 860...862


The first step is always to delete the old linearization (V2H0=5) before you enter any
new points.
After activating linearization, these points are sorted according to increasing level
and subjected to a plausibility check.
After entering the point number the asigned point of values, level and flow, can be
displayed
The more pairs of values you enter, the more exact the linearization will be. You can
enter a maximum of 32 pairs of values.
No.
V2H5

Level
V2H3

Rate of flow
V2H4

No.
V2H5

17

18

19

20

21

22

23

24

25

10

26

11

27

12

28

13

29

14

30

15

31

16

32

Step
1
2
3
4
5
6
7
8
9
10

Matrix
V2H0
V8H4
V2H3
V2H4
V2H5

Entry
5
E
2
E
00.00
E
00.00
E
2
E

Level
V2H3

Rate of flow
V2H4

Meaning
Delete the previously active linearization characteristic
Confirm entry
Select flow unit, e.g. l/h
Confirm entry
Enter level at point number
Confirm entry
Enter rate of flow at point number
Confirm entry
Second point number is displayed (automatically selected)
Confirm entry

The following entries must be repeated for every point


Steps 5 to 10 have to be repeated until the level and rate
of flow have been entered for all the points
11
12
13

54

V2H0
V0H0

3
E
-

Select manual
Activate the characteristic entered
Rate of flow is displayed

Endress+Hauser

Prosonic FMU 860...862

Chapter 5: Flow

If an error is made when entering, the wrong value can be overwritten by entering the
table number in V2H5 and the new values in V2H3 or V2H4.

Step
1
2
3
4

Matrix
V2H5
V2H3/
V2H4
-

Entry
132
E

Meaning
Enter table number which has to be corrected
Confirm entry

e.g. 10
E

Enter correct level or rate of flow


Confirm entry

Correction of entries
with manual
linearization

Carry out all corrections as per steps 1 to 4


5
6

V2H0
-

3
E

Select manual
Activate the characteristic

If a curve point (with two values) is to be deleted, it is sufficient to enter the value 19999
in V2H4 when table number has been selected in V2H5.

Step
1

Matrix
V2H5

Entry
132

2
3
4

V2H4
-

E
19999
E

Deletion of individual
points

Meaning
Channel 2
Enter table number which
V5H5
has to be deleted
Confirm entry
Enter correct level or rate of flow V5H4
Confirm entry

Carry out all corrections as per steps 1 to 4


5
6

V2H0
-

3
E

Select manual
Activate the characteristic

V5H0

All values in the linearization table can be deleted in one step: in matrix field V2H0 for
selecting linearization the setting cancel must be selected and confirmed.

Step
1
2
3
4

Matrix
V2H0
V2H0
-

Entry
5
E
0
E

Meaning
Select linearization cancel
Confirm entry
Select a new linearization mode, e.g. linear
Confirm entry

Note!
If a different linearisation is chosen, the manually entered characteristic remains stored
in the Prosonic FMU, without being used. If, later, the manual mode is re-selected, the
characteristic is activated and the Prosonic FMU exhibits the same measuring properties
as before.

Endress+Hauser

Deleting a characteristic

Note!

55

Chapter 5: Flow

Prosonic FMU 860...862

Measurand indication

The measurand for channel 1 is shown by V0H0 (for channel 2 V4H0). In addition, certain
matrix fields show system information, e.g. for fault analysis, etc.
Table 5.2. summarizes the indicated and measured values.

Tab. 5.2
Measurand indication
Values in brackets apply to
Channel 2

Matrix

Measurand

Note

V0H0
(V4H0)

Rate of flow
(Level or volume)

Display in units of V8H4 or customers unit


V0H0 for channel 1
(V4H0 level measurement for channel 2)

V0H8
(V4H8)

Distance: Sensor - product


surface

The distance between sensor and product


surface in m or ft
V0H8 for channel 1, V4H8 for channel 2

V0H9
(V4H9)

Level

indication of level in m or ft
V0H9 for channel 1, V4H9 for channel 2

V3H1
(V6H1)

Echo attenuation db

The echo attenuation between emission and


reception by the sensor
V3H1 for channel 1, V6H1 for channel 2

V3H2
(V6H2)

Signal-noise ratio

Signal-noise ratio: The difference between a


useful signal (echo) and a noise signal. The
higher this ratio is the better the echo can be
evaluated (10 dB or larger is acceptable).

V8H8

Internal counter high

The first four digits of the eight digit software


counter are displayed.

V8H9

Internal counter low

The last four digits of the eight digit software


counter are displayed.

V9H0

Diagnostic code

The current diagnostic code can be read off

V9H1

Last diagnostic code

The last diagnostic code can be read off and


deleted.

V9H2

Last diagnostic code but one

The last diagnostic code but one can be read


off and deleted.

V9H3

Unit code with


software version

The first two figures are the unit code, the last
two are the software number

56

Endress+Hauser

Prosonic FMU 860...862

5.3

Chapter 5: Flow

Setting the Totalizers

The Prosonic FMU possesses a software totalizer and an optional totalizer unit to
determine the rate of flow. The totalizers switch in terms of
the voluminar flow
the counting unit (V8H5) and
the counting factors.
The software totalizer and the optional totalizer unit are influenced by the adjustable low
flow cut off in V2H8. Only the software totalizer can be reset. The first four figures of the
eight digit software counter are shown by V8H8, the last four by V8H9. External totalizer
can be controlled by the relays (see chapter 7.4).
Note!
When connecting an external totaliser, please note:
The maximum counting frequency of the Prosonic FMU 86_ is 2 Hz, the pulse width is
200 msec. To ensure that all counting pulses are fully picked up, the counting frequency
of the external totaliser must be adjusted to these values.

Note!

We write:
Total volume = Total number of counting pulses x counting factor x counting unit

Counting formula

The set counting unit (V8H5) applies to all counters. Table 5.3 lists all the counting units
and their code numbers in field V8H5.

Counting unit

Counting unit

Code in V8H5

hl

m3

i gal

us gal

bls

7
3

Step
1
2

Matrix
V8H5
-

Entry
2
E

inch

ft3

Tab. 5.3
Counting units and their codes

Meaning
m3 was chosen as counting unit
Confirm entry

The counting factor Z2 in V1H6 is used for the software counter.


The counting factor Z1 in V1H5 is used for the optionally connected totaliser.
Any value may be entered as counting factors in matrix fields V1H5 and V1H6. If a
maximum value of 19999 is exceeded (e.g. after selecting a new Q/h curve), or the
counting pulse rate is larger than 2 counting pulses per second with maximum flowrate,
then the Prosonic counting factors are automatically adjusted. The warning message
E 620 is displayed and the corrected counting factors in V1H5 and V1H6 can be
confirmed. If no correction using the selected counting units is possible, then the warning
message E 621 is displayed. Other technical units are then to be entered in V8H5.

Step
1

Matrix
V1H5

Entry
10

Endress+Hauser

Counting factors

Meaning
Counting factor C1 for the totalizer unit
selected and entered as counting factor (e.g 10 m3).
Confirm entry

57

Chapter 5: Flow

Prosonic FMU 860...862

Resetting the software


counter

The software counter can be reset to 0 by entering 712 in V9H4

Step
1
2
3
4

Low flow cut off V2H8

Step
1

Matrix
V2H8

Entry
e.g. 4

Meaning
Code for resetting the software counter
Confirm entry
0000 show the 4 highest figures of the software counter
0000 show the 4 lowest figures of the software counter

Meaning
A low flow cut off of 4% of
the maximum flow is ignored when
counting the flow. Only when the
flow exceeds 4% of maximum it is
taken into account in the flow count.
Confirm entry

Flow Measurement and Back Water Alarm (Only after


Selecting Operating Mode V8H0: 9 Back Water Alarm)

Process faults may occur in the flow in channels and weirs and result in back water which
can determined and regulated. The size of the back water is the ratio h2 (downstream
water) to h1 (head water), which can be given in V5H8 (in %).
In a Venturi channel, the flowrate is measured at its optimum, if the ratio h2
(downstream water) to h1 (head water) does not exceed the factor 0.8=80%.
With h2/h1 values larger than 0.8 (and Q larger than Qmax), the quantity of flow
moves continually towards zero. An alarm can also be selected which is activated
when the critical ratio is exceeded.
Note on setting the current output on alarm!
Do not select the value 10 % for channel 1 (V3H4) and +110 % for channel 2
(V6H4): this causes the critical ratio h2/h1 to be exceeded on alarm, and the flow
trends to zero
With flowrates up to 0.8, Qmax is measured without a correction. An alarm is only
activated if the ratio h2/h1 is larger than the value in V5H8

Step
1
2
3
4
5
6

58

Entry
712
E
-

The entry of a low flow cut off V2H8 is to prevent very small disturbing flows from being
detected. It is entered as a percentage, referred to the maximum rate of flow (Qmax of
the flow as given in the Tables in Appendix A or the largest value for flow rate of the
linearization curve). If the actual maximum flowrate of the channel has been entered in
V2H7, then the creep value entered is a function of the entry.
Any flow exceeding this percentage is taken into account when counting the volume.
The setting applies to all counters.

5.4

Note!

Matrix
V9H4
V8H8
V8H9

Matrix
V5H8
V1H0
V1H1
-

Entry
e.g. 85
E
1
E
9
E

Meaning
The back water alarm is activated at 85% (h2/h1 = 0.85%)
Confirm entry
Relay 1 is selected as alarm relay
Confirm entry
Back water alarm is the function for Relay 1
Confirm entry

Endress+Hauser

Prosonic FMU 860...862

Chapter 6: Analogue Output

Analogue Output

This chapter describes the setting of the analogue output. The Prosonic FMU 860 or 861
has a current output for 4 ... 20 mA, which can be switched to 0...20 mA.
With the two-channel unit FMU 862 the changeover from 4...20 mA to 0...20 mA applies
to both current outputs.
The current output for channel 1 is controlled by the measurand of channel 1 in field
V0H0 or the current output for channel 2 in V4H0.
When measuring the difference or average, channel 1 shows the unchanged measurand
of the sensor. Channel 2 shows the value calculated.
Fig. 6.1 and table 6.1 show the parameters for operation of the analogue outputs.

Channel 1

Channel 2

Meaning

Default

V8H1

as channel 1

V0H5

V4H5

0/4 mA-value (in calibration or linearization units)

0.0

V0H6

V4H6

20 mA-value (in calibration or linearization units)

100.0

V0H4

V4H4

Integration time in seconds

V3H4

V6H4

Output at fault
0 = -10%
1 = +110 %
2 = hold

V8H6

V8H6

With external limit switch


0 = None
NO contact 1 = Minimum channel 1
2 = Maximum channel 1
3 = Minimum channel 2
4 = Maximum channel 2
5 = Minimum channels 1 and 2
6 = Maximum channels 1 and 2
NC contact the same as NO contacts 7...12

0 = 0...20 mA
1 = 4...20 mA

Output
current

V0H6 (V4H6)
full scale 20 mA

With 2 channels
Measurand of Measurand of
channel 1
channel 2
Difference

of sensor 2

of sensor 1

Average value

Table 6.1
Control parameters for analogue
outputs

Fig. 6.1
Control parameters for analogue
outputs (020 mA).
Matrix positions for channel 2 in
brackets.

V3H4 (V6H4)
fail to 110%

+22
+20

V3H4 (V6H4)
fail to hold
value

controlled range

-2
Volume or level V0H0 (V4H0)
or flow
V0H5 (V4H5)
0/4 mA

Endress+Hauser

V3H4 (V6H4)
fail to -10%
BA100D68

59

Chapter 6: Analogue Output


Current output

Prosonic FMU 860...862

The unit provides two alternatives:


0=
1=

0...20 mA
4...20 mA (default)

Entries are made in V8H1. Changing over the current output to 4...20 mA also applies to
channel 2 of FMU 862.

Step
1
2

4 mA threshold

Matrix
V8H1
-

Entry
1
E

Meaning
Select 4 ... 20 mA range
Confirm entry

If a 4...20 mA signal was selected in V8H2 and if the empty adjustment (= 4 mA) was
made at a definite level, it may happen that signals below 4 mA are generated in normal
operation.
If the units connected to the signal line cannot handle signals below 4 mA, it is possible
to define a 4 mA threshold in V8H2, below which the analogue output may not drop.
0=
1=

Caution!

off (default)
on

Caution!
A 4mA threshold is cancelled on alarm if a response -10% of measurement
range is selected in V3H4 for channel 1 or in V6H4 for
channel 2 (see Output in the event of an alarm).
Even if the analogue output is set to 0...20 mA, the signal does not drop
below the 4 mA threshold.

Step
1

Matrix
V8H2

Entry
e.g. 1

Setting the analogue


output

Meaning
smallest signal in normal operation = 4 mA, even if
the level drops below the initial measuring range
of the analogue signal
Confirm entry.

The analogue output parameters assign


an initial measurand (for level, difference or flow, etc., depending on the
mode) to the initial value of the current output (0 mA or 4 mA) and
a final measurand to 20 mA.

60

Endress+Hauser

Prosonic FMU 860...862

Chapter 6: Analogue Output

If an initial value is entered with is greater than the end value, then the current output has
a continuously falling curve. The signal current reduces with increased values. Please
note here that the current output for alarm responds according to the following table.
420 mA

Inverting the current


signal

020 mA

V3H4:0
V6H4:0

21.6 mA on alarm

V3H4:0
V6H4:0

22 mA on alarm

V3H4:1
V6H4:1

2.4 mA on alarm

V3H4:1
V6H4:1

2 mA on alarm

Note!
Spreading the measuring range: The beginning and end of the range can be defined
arbitrarily, i.e. the 0/420 mA signal may also be assigned to parts of the total measuring
range.

Step
1

Matrix
V0H5

2
3

V0H6

Entry
e.g. 200 l

Meaning
when the vessel contains 200 l the
signal current is 0/4 mA (initial value)
E
Confirm entry
z.B. 2000 l when the vessel contains 2000 l the
signal current is 20 mA (end value)
E
Confirm entry

Note!

Channel 2
V4H5

V4H6

For signal exceeding range:


Signal below

Signal above

4...20 mA

3.8...4 mA

20...20.5 mA

0...20 mA

-0.5...0 mA

20...20.5 mA

The current output can be set so that it assumes a definite value in the event of an alarm.
The relays follow the analogue output. The entry is made in field V3H4 for channel 1 or
V6H4 for channel 2.
0=
1=
2=

Step
1

Matrix
V3H4

-10% of the measuring range (default)


+110% of the measuring range
the last value is held

Entry
e.g. 1

Meaning
In the event of a fault the indicationand the
analogue output drops to +110% of the
measuring range
Confirm entry

4...20 mA
V3H4 (V6H4): 0
V3H4 (V6H4): 1

Channel 2
V6H4

0...20 mA
2,4 mA on alarm
21.6 mA on alarm

V3H4 (V6H4): 0
V3H4 (V6H4): 1

-2 mA on alarm
22.0 mA on alarm

Caution!
On setting 2, existing fault recognition systems on the 0/420 mA signal lines are
put out of action. Although the fault recognition system of the transmmitter remains
capable of operating (i.e. the fault relay de-energizes and the associated yellow LED
goes out), all analogue devices on the signal line seem to continue emitting correct
measurands.
Endress+Hauser

Output in the event of an


alarm

Caution!

61

Chapter 6: Analogue Output


Integration time

Prosonic FMU 860...862

Integration time
The effect of the integration time is to attenuate the analogue outputs and the measurand
indication on the display of the Prosonic FMUs. When measuring levels, for example,
where the liquid surface is not steady, a steady reading can be obtained with the aid of
the integration time.
without attenuation
0s =
1300 s = with attenuation
(The set integration time is the time set for 63% of the
ultimate measurand)

Step
1
2

Matrix
V0H7
-

Entry
e.g. 20
E

Meaning
Integration time = 20 s
Confirm ent

Channel 2
V4H7

External limit switch

The setting of the external limit switch acts on the analogue outputs and all the relays.
Depending on the height at which it is mounted, the limit switch acts as a minimum limit
or a maximum limit switch. With Prosonic FMU 862 a distinction can be made between
channels.
Table 6.2 provides an overview of the behaviour of the analogue outputs in terms of the
settings of the limit switch.

Tab. 6.2
Analogue output with external
limit switch

Setting
V8H5

Meaning

Limit switch switches level to full or empty

None

without influence

Min. channel 1

empty for channal 1

Max. channel 1

full for channel 1

Min. channel 2

empty for channel 2

Max. channel 2

full for channel 2

Min. channel 1 and 2

empty for channel 1 und 2

Max. channel 1 and 2

full for channel 1 und 2

Min. channel 1

empty for channal 1

Max. channel 1

full for channel 1

Min. channel 2

empty for channel 2

NO contact

NC contact

Note!

62

10

Max. channel 2

full for channel 2

11

Min. channel 1 and 2

empty for channel 1 und 2

12

Max. channel 1 and 2

full for channel 1 und 2

Note!
A warning does not influence the switching behaviour of the limit switch.
See Table 6.2.

Endress+Hauser

Prosonic FMU 860...862

Chapter 7: Relays

Relays

This chapter describes the setting of the relays and typical applications. The Prosonic
FMU 86... has either three or five relays with potential-free changeover contacts. Each
relay operates independently. One relay can be assigned different functions. The relay
switches according to the function with its settings and an optional external limit switch
(see next page).
Note!
A yellow LED is allocated to each relay, which indicates its status:
The LED of the relay lights up when the relay energises.
The LED of the relay for fault indication lights during normal operation.
The LED of a relay for counting pulses briefly flashes at every counting pulse
(maximum pulse rate of the relay 1 Hz).

The transmitter versions possess the following relay functions


Relay function
Limit

FMU 860
X

FMU 861
X

Relay functions
FMU 862
X

Alarm relay

Tendency

Count pulse

Interval timer

Back water alarm

Note!

The available functions can be assigned to any of the relays.


Each relay is assigned a number which has to be selected before entering the relay
function.
If only three relays are installed, the relay outputs 1, 2 and 5 are occupied.
The Prosonic FMU with RS 485 or PROFIBUS-DP interface has relay outputs 3, 4
and 5 assigned.
Relay 5 has the alarm indication function preset. The LED belonging to it lights up
when operation is free from fault. Any other function can be assigned to this relay.
If all the relays are used for pump control, alarms can be recorded by means of the
0/420 mA signal as a 10 or +110% signal. In this case the installation of separate
means of protection against overflow or running dry is recommended.

The setting of a relay always begins with the following procedure:


A relay is selected by entering a number in V1H0 and confirming the selection with
E.
A relay function is selected by entering a number in V1H1 and confirming with E.
(for FMU 862: A relay function which concerns only channel 1 or channel 2 has its
own number for each channel.)

Note!
If linearization is subsequently performed in a different technical unit, all settings
have to be altered for all relays acting as limit switches.

Endress+Hauser

Procedure

Note!

63

Chapter 7: Relays

Prosonic FMU 860...862

Notes on relay
designations:
Relay energised

Relay de-energised

The relay is operational when it is energised,


i.e. when its working contact is closed. The
LED belonging to the relay on the front panel
of the FMU lights up.

The relay is in the de-energized state


(dropped out) when the normally closed
contact is closed.

With a working contact a (normally open) the


With a normally closed contact r the current
current path u-a is open when the relay is
path u-r is closed when the relay is
de-energized and closed when it is energised. de-energized and open when it is energised

External limit switch

The setting of the external limit switch acts on all the relays. Depending upon the position
at which it is mounted, the external limit switch can be used to detect maximum or
minimum limits. When the external limit switch responds, the relays react in accordance
with the analogue output (setting Min. corresponds to 0% signal, Max. to 100%
signal, see Chapter 6). In the case of the Prosonic FMU 862 the external limit switch can
be assigned to either channel. Table 7.1 provides an overview of the switching behaviour
according to the settings of the limit switch.

Tab. 7.1
Switching of the limit relay in
relation to switching of the
external limit switch

Setting Meaning
V8H6

Limit relay: switch-on point


higher than switch-off point

Limit relay: switch-on point


lower than switch-off point

No effect on relay

No effect on relay

None

NO contact
1

Min.channel 1 Relay f.channel 1 de-energises

Relay f. channel 1 energises

Max.channel 1 Relay f.channel 1 energises

Relay f. channel 1 de-energises

Min.channel 2 Relay f. channel 2 de-energises

Relay f. channel 2 energises

Max.channel 2 Relay f. channel 2 energises

Relay f. channel 2 de-energises

Min.channel 1 Relays f.channels 1 and 2


and 2
de-energise

Relays f.channels 1 and 2


energise

Max.channel 1 Relays f.channels 1 and 2 energise Relays f.channels 1 and 2


and 2
de-energise

NC contact

Caution!

64

the same as NO contacts 7...12

Caution!
Where possible, a warning message does not influence the switching of the external limit
switch. If the external limit switch switches during an alarm condition in the Prosonic, the
relays respond accordingly and the analogue outputs respond according to the settings
in V3H4 (or V6H4), behaviour on alarm condition.

Endress+Hauser

Prosonic FMU 860...862

7.1

Chapter 7: Relays

Relay Function Limit

The relay function Limit is used to monitor or control a level limit.


The relay switches according to the measurand in V0H0 and is governed by the switch-on
and switch-off point of the relay which, for instance, can be entered as % level (V0H0
applies to channel 1; for FMU 862 the relays for channel 2 switch in terms of the
measurand in V4H0). Fig. 7.1 shows the functions.
Depending on the application, it may be important for the switch-on point to be higher
than the switch-off point, or vice versa. In the event of a fault in particular it must be
assured that the alarm response of the Prosonic FMU conforms to the control task (see
under "Behaviour in the event of a alarm").
Two additional settings allow that the switching behaviour of the relay to be modified:
Alternating pump control (in V1H4: off, on) and delayed switching (in V1H9: time in
seconds).

Table 7.2
Relay settings for Limit

Matrix

Meaning

V1H0

Selection of relays (1,2,5 or 1,2,3,4,5)

V1H1

Relay function Limit 1 f.channel 1: 0; Limit f.channel 2 : 1

V1H2

Switchon point (in customers unit)

V1H3

Switchoff point (in customers unit)

V1H4

Alternating pump control (On, Off)

V1H9

Switching delay (in seconds)

Switch-on point, switch-off point


For the switching behaviour of a relay there are two variants:
The relay energises when the switch-on point is exceeded, the yellow LED belonging to
the relay on the front panel lights up.

Switch-on point >


switch-off point

The relay energises at a level below the switch-on point and the LED belonging to the
relay on the front panel lights up.

Switch-on point <


switch-off point

switch-on point higher than switch-off point switch-on point lower than switch-off point
Level

Relay status

Below
de-energised
switch off point

LED
Off

Level

Relay status

Below
energised
switch on point

LED

Fig. 7.1
Function of the relays as
limit switch

yellow LED on
Switch-on point
Switch-off point

r
11

switch on
point
exceeded

u
12

a
13

energised

r
11

Endress+Hauser

u
12

r
11

yellow LED on switch off


point
exceeded

a
13

u
12

a
13

de-energised

r
11

u
12

Off

a
13

65

Chapter 7: Relays

Prosonic FMU 860...862


Example: Switch-On Point Higher than Switch-Off Point

1.
Select relay and function

2.
Enter switching points

Relay at alarm

First a relay and the associated function must be selected. This is done by entering the
relay number in V1H0 and the number for the relay function "Limit" in V1H1.

Step
1
2
3

Matrix
V1H0
V1H1

Entry
e.g. 1
E
0

Meaning
Relay 1 is selected
Confirm entry
Limit for channel 1 is the relay
function for the selected relay
Confirm entry

The switch-on point is entered in V1H2, the switch-off point in V1H3, both in the same
units as the measurand in V0H0 (V4H0 for channel 2 with FMU 862).
In this example the switch-on point is higher than the switch-off point.

Step
1

Matrix
V1H2

Entry
e.g. 200

2
3

V1H3

E
e.g. 150

Meaning
Switch-on point for the selected relay (in the same
units as the measurand)
Confirm entry
switch-off point for the selected relay (in the same
units as the measurand)
Confirm entry

If the Prosonic FMU detects a alarm, the limit relays behave in accordance with the input
for the alarm response of the analogue output in V3H4 (for FMU 862: for channel 1 in
V3H4; for channel 2 in V6H4).
Table 7.3 shows an overview of the switching behaviour in terms of the relay settings.
The inputs for alarm response are described in Chapter 6.

Table 7.3
Reaction of the limit relay to faults

66

Setting V3H4
(channel 2 V6H4)

switch-on point higher than


switch-off point

switch-on point lower than


switch-off point

0 = -10% (-2 mA)

Relay de-energises

Relay energises

1 = +110% (+22mA)

Relay energises

Relay de-energises

2 = Hold (last measurand)

No change

No change

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Prosonic FMU 860...862

Chapter 7: Relays

Typical Applications
The size of the switching range, i.e. the difference between the switch-on and switch-off
points, is defined in accordance with the control task.
A relay operates as limit switch when the switching range is small or
A relay operates as two point-control when the switching range is large
(Fig.7.2).
If the relay is to operate as limit switch, the switching range is small, i.e. the switch-on
and switch-off points are close together. The difference between the switch-on point and
the switch-off point should be at least 1%
If the switch-on point is higher than the switch-off point the relay energises when the
switch-on point is exceeded. A level just below the switch-on point is then given as
switch-off point. When this level is reached, the relay de-energises at once.

Step
1
2
3
4
5

Matrix
V1H0
V1H1
V1H2

Entry
e.g. 2
E
0
E
e.g. 1

6
7

V1H3

E
e.g. 0.95

Endress+Hauser

Example: Limit switch

Meaning
Relay 2 is selected
Confirm entry
Limit channel 1 is the relay function for the relay selected
Confirm entry
Switch-on point for selected relay
(in the same units as the measurand, e.g. 1 m)
Confirm entry
switch-off point for the relay selected
(in the same units as the measurand e.g. 0.95 m)
Confirm entry

67

Chapter 7: Relays

Prosonic FMU 860...862


Two-Point Operation with One Relay
If a definite level is to be maintained, this can be done by entering an appropriate
clearance between the switch-on and switch-off points.

Example: Filling pump


with overflow protection

Fig. 7.2
Pump control:
Filling pump with overflow
protection

The switch-on point is lower than the switch-off point: The filling pump operates and the
level rises until the switch-off point is reached, at which the pump is switched off. The
relay does not energise again until the level drops below the value for the switch-on point.

Step
1
2

Matrix
V1H0
-

Entry
e.g. 2
E

Meaning
Relay 2 is selected
Confirm entry

3
4

V1H1
-

0
E

Limit channel 1 is the relay function for the relay selected


Confirm entry

V1H2

e.g. 700

Switch-on point for the relay selected


(in the same units as the measurand e.g. 700 hl)
Confirm entry

V1H3

e.g. 900

switch-off point for the relay selected


(in the same units as the measurand, e.g. 900 hl)
Confirm entry

Level

Switch-off

Switch-on

Relay

de-energised

r
u
21 22
Pump off

energised

a
23

r
u
21 22
Pump on

de-energised

a
23

r
u
21 22
Pump off

Time

a
23
BA100D59

On power failure
de-energised

Relay/LED
r
u
21 22
Pump off

68

a
23

Endress+Hauser

Prosonic FMU 860...862

Chapter 7: Relays

Alternating Pump Control


If several limit relays are used for controlling pumps, it is often practical to ensure that
the pumps are equally loaded. Here the additional function "Alternating pump control"
can be helpful (V1H4) and can be realized for one channel.
If two relays possess the additional function "Alternating pump control", relay 1 switches
on and off during the following repetitive level cycle, during the next cycle relay 2 switches
on and off. The level rises until the first switch-on point is exceeded, and then drops until
the first switch-off point is underrun.
One relay with the additional function "Alternating pump control" also switches in terms
of the switch-on point of another alternating relay. If a switch-on point is exceeded, the
relay nearest in the alternating row operates. If the function "Alternating pump control" is
switched on for relays 1, 2 and 5, these relays operate in the order 1-2-5-1-2-5-1-2-5-. . .
The same applies to the switch-off points. If the level drops, the pumps are switched off
in the order in which they were switched on.
To control the water level 3 relays are to be connected in a row. If the water level rises,
the emptying pumps switch on one after the other until all pumps are running at maximum
level. If the level drops, the pumps are switched off in the order in which they were
switched on. The relays have the following switching points:
Relay

Switch-on point Switch-off point

1
2
5

40
60
90

Example: Alternating
pump control

10
40
60

Fig.7.3 shows the switching of the relays.


Fig. 7.3
Alternating pump control,
for all relays the switch-on point
is higher than the switch-off point
RL 5 on
Range 3

90%

10%

RL 1 on

RL 2 on
RL 1 off

RL 1 on
RL 2 off

Range 1

40%

Range 2

60%

RL 5 off

RL 1 off
Time
BA100D61

Endress+Hauser

69

Chapter 7: Relays

Prosonic FMU 860...862

Note!

70

Step

Matrix

Entry

Meaning

1
2
3
4
5

V1H0
V1H1
V1H2
V1H3
V1H4

1 E
0 E
40 E
10 E
1 E

Relay 1 was selected


Relay function for relay 1 is limit in channel 1
Switch-on point 1 is say 40% (when % is the customers unit)
switch-off point is say 10% (when % is the customers unit)
Relay 1 was provided with additional function
Alternating pump control

6
7
8
9
10

V1H0
V1H1
V1H2
V1H3
V1H4

2 E
0 E
60 E
40 E
1 E

Relay 2 was selected


Relay function for relay 2 is limit in channel 1
Switch-on point 1 is say 60% (when % is the customers unit)
switch-off point 1 is say 40% (when % is the customers unit)
Relay 2 was provided with additional function
Alternating pump control

11
12
13
14
15

V1H0
V1H1
V1H2
V1H3
V1H4

3 E
0 E
90 E
60 E
1 E

Relay 3 was selected


Relay function for relay 3 is limit in channel 1
Switch-on point 1 is say 90% (when % is the customers unit)
switch-off point 1 is say 60% (when% is the customers unit)
Relay 3 was provided with the additional function
Alternating pump control

16

V1H9

10 E

Switching delay of 10 seconds for all relays.

Note!
"Alternating pump control" can, of course, only be effective when two or more limit
relays in the same channel possess this function.
The ranges with the switch-on and switch-off points may overlap, e.g. range 1
switch-on at 80%, switch-off at 30%, range 2 switch-on at 60%, switch-off and 20%.
Where two pumps in the same range are to operate alternately, their switch-on and
switch-off points are identical. This switching response can be achieved by
assigning switch points to the second relay which can never be reached.
Example: in the switching range between 60% and 40%, two pumps should be
operated alternately, i.e. when pump 1 is running, pump 2 is switched off and vice
versa. The relays are programmed as follows:
Relay 1 Switch-on point 60%, switch-off point 40%;
Relay 2 Switch-on point e.g. 160%, switch-off point e.g. 120%.
If all the relays are employed for pump control, alarms denoted by the 0/420 mA
signal may be registered as 10 or +110 % signals. The installation of a separate
means of protection against overflow or running dry is then recommended.
With "Alternating pump control" a switching delay of 0...100 s can be set in V1H9
(default = 1 s).

Endress+Hauser

Prosonic FMU 860...862

Chapter 7: Relays

To prevent the load becoming too heavy when two or more connected units (e.g. pumps)
are switched simultaneously, a switching delay can be set. This delay then applies to all
relays with the function "Alternating pump control" (with FMU 862 for channel 1 and
channel 2).

Switching delay

Function
If two relays ought to operate at the same level, the relay with the lower number operates
at once, followed after a delay by the one with the higher number, i.e. the delay entered
in V1H9 (default = 1 s).
If even a third relay ought to operate at the same level, the relay with the highest number
is delayed by twice the time entered in V1H9.

Step
1

Matrix
V1H9

Entry
e.g. 10

7.2

Meaning
10 s is the minimum interval
between operation of two relays
Confirm entry

Relay Function Alarm Relay

The function of the alarm relay is to signal disturbances, e.g. with the aid of external
warning lamps, horns or other connected devices.
The relay is switched in accordance with the behaviour of the Prosonic FMU in the event
of a alarm. The response in the absence of an echo can be set separately.
A comprehensive description of the behaviour can be found in Chapter 9. Supplementary
settings to the switching behaviour of the relay are not necessary.
The LED of an alarm indicating relay is alight when operation is free from fault,
during which time the relay is energized.
The fifth relay is preset for the function Alarm relay. The associated LED lights up
when operation is free from fault. Any other relay function can be assigned to the
fifth relay.
For external indication of alarms warning or indicator lamps must be connected to
the normally closed contact of the alarm relay.

Step
1
2
3
4

Matrix
V1H0
V1H1
-

Endress+Hauser

Entry
e.g. 2
E
8
E

Meaning
Relay 2 is selected
Confirm entry
Alarm relay is the function of the selected relay
Confirm entry

71

Chapter 7: Relays

Prosonic FMU 860...862

7.3

Relay Function Tendency

The function of the tendency relay is to monitor or control the periodic differences in
flowrate or level. The tendency is +1% if the measurand in V0H0 increases by 1% of the
maximum flowrate or the maximum of the level within one minute. The tendency is 1%
if the measurand in V0H0 drops by 1% of the maximum flowrate or level within one minute.
The maximum flowrate is set by the chosen or entered Q/h curve. The maximum level is
the linearised end value or the 100% level. Switching of the relay is done together with
the switch-on point and switch-off point of the tendency.
Switch-on point greater
than switch-off point

The relay energizes when the tendency exceeds the switch-on point and de-energizes
when the tendency drops below the switch-off point.

Switch-on point smaller


than switch-off point

The relay energizes when the tendency drops below the switch-on point and
de-energizes when it exceeds the switch-off point.

Step
1
2
3
4
5
6
7
8

Tendency relay on alarm

72

Matrix
V1H0
V1H1
V1H2
V1H3
-

Entry
e.g.. 2
E
2
E
e.g. 2
E
e.g. 0.5
E

Meaning
Relay 2 is selected
Confirm entry
Tendency channel 1 is the function of the selected relay
Confirm entry
Enter switch-on point at 2% increase/min of measurand
Confirm entry
Enter switch-off point at 0.5% increase/min
Confirm entry

If the Prosonic FMU identifies an alarm, then the tendency relay maintains its switching
status.

Endress+Hauser

Prosonic FMU 860...862

7.4

Chapter 7: Relays

Relay Function Counting Pulses

When the relay has the function Counting pulses it switches in accordance with
The volume flowing
The counting unit (V8H5) and
Which of the three relay functions Counting pulses 1, Counting pulses 2
or Counting pulses 3 is selected. (To each of these relay functions a fixed
counting factor of its own is assigned in V1H5, V1H6 or V1H7). The counting
pulses are used, for instance, to actuate external counters or for controlling
samplers as a function of the rate of flow.
Note!
When connecting an external totaliser, please note:
The maximum counting frequency of the Prosonic FMU 86_ is 2 Hz, the pulse width is
200 msec. To ensure that all counting pulses are fully picked up, the counting frequency
of the external totaliser must be adjusted to the these values.

Note!

Three supplementary settings influence volume determination:


Low flow cut off in V2H8
Switch-on point in V1H2 and
switch-off point in V1H3 for the counting pulses.
Note!
In the event of an error the counting pulses are interrupted.

Note!

The transmitter measures the level and with the aid of the Q/h curve of the channel
computes the exact flow or the momentary rate of voluminar flow per unit time. If the
maximum flowrate Qmax of the channel curve characteristic exceeds the actual flowrate,
then you can enter your value in V2H7. All other entries for Qmax are then a function of
this value. For short periods the volume flowing can be determined by multiplying the
current rate of flow by the time interval. The total volume over a long period is calculated
by the Prosonic FMU by totalling the partial volumes during this period (i.e. in
mathematical terms: the flow is integrated with respect to time).

Volume measurement

A relay energises briefly and emits a counting pulse when two conditions are satisfied:
The total of the partial volumes flown through corresponds to the size range of the
selected totaliser units.
The counting factor is selected so that the counting pulse rate is slower than 2
counting pulses per second at maximum flow.

Counting pulse

The following applies:


Total volume = Total number of pulses counted x counting factor x counting unit

The set counting unit (V8H5) applies to all counting factors.


Table 7.4 lists all counting units with their code numbers in field V8H5
Counting unit
l

Code in V8H5
0

hl

i gal

us gal

bls

7
3

Endress+Hauser

Counting unit

inch

ft3

Tab. 7.4
Counting units and their code
numbers

73

Chapter 7: Relays

Prosonic FMU 860...862

Counting factors

The counting pulse rate of a relay depends on the assigned counting factor. There is a
choice of three counting factors:

Tab. 7.5
Selecting the counting factors

Counting
factor 1

In V1H5 and applies to relay


function counting pulses 1

If a totalizer is installed in the FMU, the


counting factor 1 always applies to this unit too.

Counting
factor 2

In V1H6 and applies to relais


function counting pulses 2

With this counting factor the software totalizer


in Prosonic FMU always counts

Counting
factor 3

In V1H7 applies to relais


function counting pulses 3

The counting factor applies solely to external


flow measuring units

Any counting factor can be entered in the matrix field V1H5, V1H6 and V1H7
corresponding to the counting mode. If a maximum value of 19999 is exceeded (e.g.
after selecting a new Q/h curve), or the counting pulse rate is larger than 2 pulses per
second with maximum flowrate, then the Prosonic counting factors are automatically
adjusted. A warning message E 620 is displayed and the counting factors in V1H5 and
V1H6 and V1H7 can be calculated and confirmed. If no correction using the selected
counting units is possible, then the warning message E 621 is displayed. Other technical
units are then to be entered in V8H5.

Step
Matrix
Entry
Select counting unit
1
V8H5
2
2
E

Meaning
m3 was selected as counting unit
Confirm entry

Select the relay and select one of the relay functions Counting pulses
3
V1H0
1
Relay 1 is selected
4
E
Confirm entry
5
V1H1
5
Counting pulses 2 is the function for relay 1
(in V1H6 counting factor 2)
6
E
Confirm entry
7
V1H0
2
Relay 2 is selected
8
E
Confirm entry
9
V1H1
4
Counting pulses 1 is the function for relay 2
(in V1H5 counting factor 1)
10
E
Confirm entry
11
V1H5
1000
Counting factor 1 is selected and 1000 is entered
for 1000 m3
12
E
Confirm entry

74

Endress+Hauser

Prosonic FMU 860...862

Chapter 7: Relays

The entry of a low flow cut off V2H8 is to prevent very small flows from being detected.
The entry is made in per cent of the maximum flow. If the actual maximum flowrate of the
channel has been entered in V2H7, then the creep value entered is a function of the entry.
A flow is not taken into account in the volume count until it has exceeded this percentage.
The setting applies to all counters.

Step
1

Matrix
V2H8

Entry
e.g. 4

Low flow cut off V2H8

Meaning
A minimum flow of 4% of the maximum flow
is not taken into account when counting the flow.
Only when the flow exceeds 4% of the maximum flow it
is taken into account in the flow count.
Confirm entry

For certain measuring tasks it is not desirable to determine every flow rate. Instead, the
flow rates shall be totalled in terms of the current flow rate, e.g. measurement of
floodwater. The volume count is only active as long as the flowrate is greater than the
switch-on point but less than the switch-off point. The volume of the total flow is
determined during this time. Provided that the switch-off point is selected as 111 %, the
volume count is continued even when the switch-off point is exceeded.
Note!
The switch-on and switch-off points are always entered as a percentage of the
maximum flow.
The switch-on point must always be lower than the switch-off point.
The settings are for 0% switch-on point and 110 % switch-off point. If the flowrate
exeeds the switch-off point or drops below the switch-on point, then the counting
pulses are interrupted. If a switch-off point of 111 % is entered the measurement is
continue with the max. frequency, even if the switch-off point is exceeded.

Switch-on point V1H2


and
switch-off point V1H3

Note!

Measurement of storm water with a flume:


As setting for relay 1, counting pulses 1 are considered with the switch-on point V1H2:
30% and switch-off point V1H3: 80% (100% is always the prior setting in V1H3).
Supposing the flow is 20% or 90% of the maximum flow, the relay does not emit any
counting pulses. If the flow is, say, 40% of the maximum, the whole is counted and the
relay emits counting pulses accordingly.

Step
1
2
4
5

Matrix
V1H0
V1H1
V1H2

Entry
1
E
4
E
30

6
7

V1H3

E
80

Endress+Hauser

Meaning
relay 1 is selected
Confirm entry
Counting pulses 1
Confirm entry
As switch-on point 30% of the maximum rate of flow
is selected
Confirm entry
As switch-off point 80% of the maximum rate of flow
is selected
Confirm entry

75

Chapter 7: Relays

Prosonic FMU 860...862

7.5

Relay Function Timing Pulses

The relay function Timing pulses can be used for controlling a sampler with respect
to time, or for cleaning a screen at definite intervals of time.
The relay switches when the time set in V1H8 in minutes expires.
The shortest time is 1 min, the longest 1500 min.
After the set time of the timing pulses has elapsed the relay energises briefly,
the LED on the front panel of the Prosonic FMU flashes once. Thus an
externally connected relay can be actuated to control a sampler or screen
motor.
Caution!
During a fault the timing pulses continue to be counted if possible.
Caution!

Step
1
2
3
4
5
6

7.6

Matrix
V1H0
V1H1
V1H8
-

Entry
e.g.4
E
7
E
60
E

Meaning
Relay 4 is selected
Confirm entry
Timing pulse is the function of the relay selected
Confirm entry
The selected relay energises once every 60 minutes
Confirm entry

Relay Function Back Water Alarm

The back pressure relay function indicates disturbances and back pressure in the
channels and weirs, e.g. using the external warning lamps, horns or other downstream
units. Switching on such a unit depends on the ratio h2 (height downstream of the weir)
to h1 (height upstream of the weir) which is entered in V5H8. The relay is activated when
the ratio is exceeded.

Step
1
2
3
4

76

Matrix
V1H0
V1H1
-

Entry
e.g. 4
E
9
E

Meaning
Relay selected for alarm relay
Confirm entry
Back water alarm is relay function for Relay 1
Confirm entry

Endress+Hauser

Prosonic FMU 860...862

Chapter 8: Measuring Point Entries

Measuring Point Entries

This chapter describes various entries concerning the measuring point


Refreshing information on the measuring point, i.e.last diagnostic code and
last diagnostic code but one
Locking the matrix

8.1

Refreshing Information on the Measuring Point

The Prosonic FMU permanently stores various items of information on the measuring
point and updates them when the operating state changes.
Last diagnostic code shows, for instance, whether the permissible
temperature at the sensor has been exceeded since the last check on the
measuring point (see also chapter 9.2)

Step
1

8.2

Matrix
V9H1

Entry
E

Meaning
deletes the last diagnostic code and the last
diagonstic code but one. 0 is then displayed

Refreshing information
on the measuring point

Locking the Matrix

When all parameters have been entered, the matrix can be locked and is thus protected
against unintentional changes. After locking, all entries can be displayed, but not altered.

Locking the matrix


Step
1

Matrix
V9H6

Entry
e.g. 888
E

Meaning
Entry of a number for locking.
Number flashes
Confirm entry. The number stands still.
The matrix is locked.

On entering 519 locking can be cancelled (for operation via PROFIBUS-DP: 2457).

Step
1

Matrix
V9H6

Endress+Hauser

Cancellation of locking
the matrix

Entry
Meaning
519 (2457) Enter the code number for opening.
Number flashes.
E
Confirm entry. The number stands still.
The matrix is open for entries.

77

Chapter 8: Measuring Point Entries

78

Prosonic FMU 860...862

Endress+Hauser

Prosonic FMU 860...862

Chapter 9: Diagnosis and Trouble-Shooting

Diagnosis and Trouble-Shooting

This section contains the following:


Two types of faults: alarms and warnings
Fault analysis and trouble-shooting tables
Suppression of interference signals in unfavorable installation conditions
Simulation mode for testing other units connected
Instructions for replacing the transmitter or sensor
Instructions on repairs

9.1

Two Types of Fault: Alarms and Warnings

The transmitter continuously monitors the operational function of the measuring line. If it
recognises a fault, then it responds with the following:
the LED on the front panel flashes
symbols are shown on the display
an error code is given in field V9H0 and
the analogue outputs assume their preprogrammed values and
connected units are deactivated by the programmed relay.
With serious faults, the status is shown as an alarm. All other faults are indicated as
warnings (e.g. simple operating error).
No further measurement are made with a fault indication. Further measurements are
always attempted with a warning but measuring errors cannot be ruled out.

Alarm
If the Prosonic FMU detects an alarm, i.e. a functional fault by which no further
measurement is possible, then the following takes place:

Alarm

All yellow LEDs flash.


The alarm relay de-activates.
The symbol for status message
appears on the display
(see section 7).
The analogue signal reverts to the status selected
(either 10% or +110% of the current span or the last measured value (hold),
see section 6).
The limit value relays react according to the size of the analogue signal
(see section 7).
If other relay functions are available then these also apply:
- The tendency relay maintain their switching position (see section 7).
- Count pulse relays de-energise. As long as the fault remains, then no
counting pulses are sent.
- Interval timer relays remain unaffected and switch
if the function allows after a given time for the time pulse.
The diagnostic message on the source of the fault is shown in filed V9H0.
Explanation of error codes is given in table 9.1.

Endress+Hauser

79

Chapter 9: Diagnosis and Trouble-Shooting


Warning

Prosonic FMU 860...862

Warning
If the Prosonic FMU detects a simple operating error or a fault which still allows
measurement to be carried out, then it activates a warning. As long as the warning
remains, then the measuring signal may be subject to significant measuring errors giving
rise to the following responses:
The green LED flashes.
The alarm relay remains energised with all other relays remaining
unaffected.
The symbol for status indication flashes on the display.
The poutput signal can e.g. together with input errors be subject to
significant measurement errors.
The diagnostic message on the source of the fault is shown in field V9H0.
Explanation of error codes is given in Table 9.1.

Selectable warnings
when no echo is
detected

Special Case: Trouble-Shooting on Lost Echo

In two special measuring situations when the signal/noise ratio is too small or the echo
attenuation is too large the response of the alarm relay can be set.
The fault handling of a non-existent echo is selected by entering a number in field V3H3
(Field V6H3 with a two-channel unit).
0 = Warning (default value), the last measured value is retained.
1 = Alarm.
A non-existent echo is to be treated as an alarm

80

Step
1

Matrix
V3H3

Entry
1

Meaning
If no echo is present, the Prosonic FMU
should carry out all responses to an alarm.
Register entry

Channel 2
V6H3

Endress+Hauser

Prosonic FMU 860...862

9.2

Chapter 9: Diagnosis and Trouble-Shooting

Fault Analysis

For analysing faults it is important to know,


what fault has occured
whether other faults have occured
whtether a short-term fault has occurred but which no longer exists (e.g. too
high temperature at the sensor for a brief period of time) and also
which fault was last corrected.
Because:
There are faults which are corrected immediately and others which can only
be corrected by Endress+Hauser Service engineers.
A fault can have more than one source at the same time.
Correcting one fault can cause a new and additional fault to occur.

The Prosonic FMU provides you with the following information to carry out fault analysis.

Fault indications
Prosonic FMU

To indicate the source of the fault, the most important fault is shown in field
V9H0.
A fault is assigned a priority in the factory, i.e. if a fault of low priority exists
and then one with a higher priority occurs, then the fault with the higher
priority will be displayed in field V9H0 (see Table 9.1).
Pressing the + key shows other faults which may be present.
The previously corrected fault is shown in field V9H1. Pressing the E key
clears this display (the last but one fault code is also cleared, for applications
see below).
The last but one fault is shown in field V9H2. Pressing the E key clears this
display (the previously corrected fault is also cleared).

Example of using previous fault V9H1


Was the transmitter or sensor always fully operational? For example: was the sensor
temperature always within the permissible range? The error code E661 is shown in V9H1,
if the temperature range was exceeded. If the Prosonic FMU was correctly set in
operation (instrument reset with commissioning and the display in V9H1 cleared, see
Section 8) and was always fully operational, then no fault code should appear in the field
last but one fault.
If no fault is shown in field V9H1, then the ultrasonic sensor and the transmitter were
always fully operational from that point since the last reset.

Endress+Hauser

81

Chapter 9: Diagnosis and Trouble-Shooting


Error messages

Table 9.1
Error codes and their
meaning.
Given in their order of priority.

82

Prosonic FMU 860...862

The cause and correction of an alarm or a warning are given in Table 9.1.

Error
code in
V9H0

Type

Cause
Remedy

E 102

Warning

Initialisation of the RS 485. Lasts approx. 20 sec.


If the error persists, then initalisation cannot be started.

E 106

Alarm

Downloading activated.
Wait until procedure is completed!

E 111
E 112
E 113
E 114
E 115

Alarm

Electronic error in unit.


To be corrected by Endress+Hauser Service.

E 116

Alarm

Faulty downloading via Rackbus.


Check RS 485 link or eliminate fault by Reset 333 in V9H5.
If fault persists, then restart downloading.

E 121
E 122

Alarm

Incorrect calibration values for the current output.


To be corrected by Endress+Hauser Service.
E 121 for Channel 1, E 122 for Channel 2.

E 613
E 614

Warning

Instrument in simulation mode.


Warning removed when switched to another operating mode.
E 613 for Channel 1, E 614 for Channel 2.

E 501
E 502

Warning

The sensor type must be specified to remove warning.


For E 501, Channel 1, enter sensor type in field V0H4,
for E 502, Channel 2, enter sensor type in field V4H4.

E 601
E 602

Warning

Linearisation contains errors: The curve does not rise monotonously (the
values entered produce at least one increase in level; the volume does
not increase but decreases) or the curve has only one reference point.
Check linearisation curve, E 601 for Channel 1, E 602 for Channel 2.

E 603

Warning

Error in user-specificr Q/h curve.


To be corrected by Endress+Hauer Service.

E 231
E 232

Alarm

Short-circuit in internal temperature sensor.


Check the sensor connection in the Prosonic FMU. If a fault occurs when
properly connected, call Endress+Hauser Service.
E 231 for Channel 1, E 232 for Channel 2.

E 250

Alarm

Short-circuit in external temperature sensor.


To be corrected by Endress+Hauser Service.

E 260
E 261
E 262

Alarm

Break in temperature sensor circuit.


Check the sensor connection in the Prosonic FMU. If a fault occurs when
properly connected,then to be corrected by Endress+Hauser Service.
E 260 for external temperature sensor, E 261 for Channel 1, E 262 for
Channel 2).

E 641
E 642

Warning
or
Alarm

The ultrasonic echo cannot be evaluated; last measured value is kept


(hold).
If the error continues, then check the sensor connection (see page 20).
When properly connected, then to be corrected by Endress+Hauser
Service.
E 641 for Channel 1, E 642 for Channel 2.

Endress+Hauser

Prosonic FMU 860...862

Chapter 9: Diagnosis and Trouble-Shooting

E 643

Warning

Difference between Channel 1 and Channel 2 too large or negative.

E 661
E 662

Warning

Temperature at sensor too high. Check the measuring point.


(Temperature compensation calculated for 80 C).
E 661 for Channel 1, E 662 for Channel 2.

E 620

Warning

Counting factor too small and has been automatically adjusted. Please
confirm this adjustment: Go to the matrix fields V1H5, V1H6, V1H7 for
counter factors and press E (see Chapter 7).

E 621

Warning

Counter factor too small and cannot be corrected in the selected units.
Please enter other units in V8H5.

Table 9.2 gives instructions on error diagnosis with a transmitter fully operational.

Error diagnosis

Fault

Cause and Remedy

Measured value is incorrect

Check the distance between sensor membrane and


product surface shown in V0H8
if the distance is correctly shown, then check the full
and empty calibration in V0H1 and V0H2
if linearisation has been carried out, then check
linearisation parameters.
The same for Channel 2 in V4H8, V4H1, V4H2

Table 9.2
Trouble-shooting table for a fully
operating transmitter

Measured value indicates"full" when


empty or
remains constant as level rises

Interference echoes: The sensor is measuring e.g. an


edge of mounting pipe.
Retarget the sensor.
Select fixed target suppression (see Section 9.3).

Measured value indicates less than


full when full.
Measured value changes when
product level constant

Multiple echoes
check whether the blocking distance is correct or
retarget the sensor or
select another level application in field V0H3
The same for Channel 2 in field V4H3

The measured value remains


Interference echos
constant when the level drops below retarget the sensor
a specific value
fixed target suppression (see Section 9.3)
Sporadic measurement error with
turbulent surface of liquid, e.g.
agitators

No echo or else temporary spurious echo occurs


increase factor for envelope curve statistics,
see Section 9.3
increase integration time for analogue signal,
see Section 6.1

Relay does not switch correctly

Incorrect settings, e.g. in incorrect units


check relay settings
simulate settings in simulation mode for level,
see Section 9.4

Endress+Hauser

83

Chapter 9: Diagnosis and Trouble-Shooting

9.3

Prosonic FMU 860...862

Suppression of Interference Signals

There are two kinds of interference signals.


Fixed internal structures intrude too far into the measuring zone of the
ultrasonic sensor and reflect the ultrasonic echo. The fixed target suppression
facility can be used in every operating mode.
Specific periodic interference echoes occur, e.g. from agitator blades.
Envelope curve statistics may be used.
Fixed Target Suppression with Interference Echoes from Internal Structures
Fig. 9.1
Fixed target suppression
Transmission pulse and
signal decay
Fixed target suppression
threshold
Interference echo
Echo suppression by increase
Working echo from
product surface

Signal

Zeit

Interference echoes, e.g. those coming from internal structures inside the vessel, can
be suppressed using the fixed target suppression mode. The prerequisite for this is that
the working echo is to be stronger than the interference echo at any level: This is the
case when internal structures are found at the edge of the detection zone of the ultrasonic
sensor. Fixed target suppression is used
when measuring level after selecting the application
when measuring flow after selecting the operating mode.
Activating fixed target
suppression

84

Step
1

Matrix
V0H0

Entry
-

Meaning
The level should be as low as possible.

Channel 2
V4H0

Check the measured distance between the


sensor flange and the product surface.

V3H0

e.g. 14

Wait until the display is steady.


Enter the distance calculated. The FMU
calculates all signals coming from a shorter
distance as the level echo and suppresses
these signals.
Automatic suppression is activated.

V6H0

Endress+Hauser

Prosonic FMU 860...862

Chapter 9: Diagnosis and Trouble-Shooting

Fixed target suppression is deactivated by entering a 0 in V3H0 for Channel 1 and


entering a 0 in V6H0 for Channel 2.

Deactivating fixed target


suppression

Envelope Curve Statistics with Interference Echoes Coming from Agitator Blades
or Filling Curtains
weak and sporadic signal,
with correct operation

Fig. 9.2
Careful consideration for the
positioning of the sensor can
prevent interference echoes

sporadic signal,
positioning important

BA100D07

All echo signals received by the sensor are temporarily stored in the transmitter. This
procedure enables a statistical analysis to be carried out with regard to amplitude and
run time of all signals received. Sporadic interference signals, e.g. from agitator blades
or from filling curtains can be suppressed by selecting the appropriate filter factor.
This filter factor is freely selectable between 1 and 100. If the instrument has to determine
very quick changes in level, then a low filter factor should be entered. With slow changes
in level, a higher filter factor should be chosen resulting in a higher degree of interference
immunity.
1
5
10
20

Step
1

= no statistical evaluation
= low filtering, rate of change in level max. 20 cm/s (default)
= average filtering, rate of change in level max. 10 cm/s
= high filtering, rate of change in level max. 1 cm/s

Matrix
V3H5
-

Endress+Hauser

Entry
e.g. 5

Meaning
Filter factor 5 is selected.
The rate of change in level should
not exceed 20 cm/s.
Register entry.

Channel 2
V6H5

85

Chapter 9: Diagnosis and Trouble-Shooting

9.4

Prosonic FMU 860...862

Simulation

By simulating an output signal current, external instruments, such as display units,


plotters, controllers or counters, etc. can be adjusted or checked for correct functioning.
The value given in e.g. field V9H9, is the resultant current at the analogue outputs.
Values for level or volume can be simulated in order to check linearisation.
The green LED flashes for the duration while in field V8H0, Operating Mode 7 (simulation
in Channel 1) or Operating Mode 8 (simulation in Channel 2).

Activating simulation,
output current

Simulating a level or
volume

Quit simulation

Step
1
2 3
4 -

Matrix
V8H0

Step
1
2 3
4 -

Matrix
V8H0

5
6

V9H8

V9H7

Meaning
Select simulation mode in Channel 1.
Register entry
A current of 16 mA is simulated.
Register entry

Entry
7
E
e.g. 2
E

Meaning
Select simulation mode in Channel 1.
Register entry
A level of 2 m is simulated.
Register entry. The outputs are dependent on
calibration and linearisation and have a current
corresponding to 2 m.
The limit relays respond according to their preset modes.

e.g. 100
E

A volume of 100 l, 100 t or 100% is simulated.


Register entry. The outputs are dependent
on calibration and have a current corresponding to
100 l, 100 t or 100%.
The limit relays respond according to their preset modes.

The simulation mode is quit by selecting another operating mode.

Step
1
2

86

V9H9

Entry
7
E
e.g. 16
E

Matrix
V8H0
-

Entry
e.g. 0
E

Meaning
Entering the original operating mode, e.g. level
Register entry

Endress+Hauser

Prosonic FMU 860...862

9.5

Chapter 9: Diagnosis and Trouble-Shooting

Exchanging the Prosonic FMU or a Sensor

If the Prosonic FMU has to be exchanged, then you can key in the parameters you have
noted and continue to measure without recalibrating.

Transmitter

If parameters have to be in a given sequence when cinfiguring, e.g.


linearisation, then they must also be entered in the same order.
If a sensor has to be exchanged, then it is recommended that the Prosonic is checked
for correct functioning. This is especially so in cases where fixed target suppression is
carried out.
Refer to Section 9.2, Fault analysis.

9.6

Sensor

Repairs

If an ultrasonic sensor or a Prosonic FMU has to be sent in to Endress+Hauser for repair,


then please enclose a note containing the following information:
An exact description of the application for which it was used.
A brief description of the error.
The chemical and physical properties of the product.

Special precautions must be observed when sending in a sensor for repair:


Remove all visible traces of product from the probe.
This is especially important if the product can impair health, e.g. corrosive,
poisonous, carcinogenic, radioactive, etc.
Please do not send the probe for repair if the last traces of dangerous
products cannot be removed, e.g. product has penetrated into fissures or
diffused into plastic parts.

Endress+Hauser

Caution!

87

Chapter 9: Diagnosis and Trouble-Shooting

Prosonic FMU 860...862

For your notes!

88

Endress+Hauser

Prosonic FMU 860862

10

Summary of All Calibration Modes

Summary of All Calibration Modes

Standard values for initial start-up

Page

Standard Adjustments

89

Entries for selected operating modes

Level Measurement

90

Flow Measurement with Preset Q/h Curve

92

Flow Measurement with Q/h Curve from Tables

93

Differential or Average Value Measurement, with FMU 862 only 95

Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.

Display fields

Channel 1

Channel 2

Measured value
Distance
Level

V0H0
V0H8
V0H9

V4H0
V4H8
V4H9

Note!

Simulation mode and


trouble-shooting are
given in Section 9

Caution!
Note regarding FMU 862: If the Enter key is pressed while in field V0H0, then the
measured values from Channel 1 (V0H0) and Channel 2 (V4H0) flash alternately.
Pressing any other key stops that function.

Caution!

Standard adjustments

Channel 1

These are done with initial


start-up or, e.g. after
replacing a sensor or
transmitter.

V9H5
V8H3
V8H0
V0H4

Standard reset
Selecting units of length
Selecting operating mode
Selecting sensor type

FMU 862 only


Select sensor type for
Channel 2 at this point

V8H6
V8H7

Endress+Hauser

Channel 2

Standard adjustments
are carried out

V4H4

For other measuring


units
Entering limit switch
Entering external
temperature sensor
89

Summary of All Calibration Modes

Prosonic FMU 860862

Level Measurement
For mode (V8H0):

0 : Level, Channel 1
1 : Level, Channel 1 and Channel 2
3 : Level, Channel 2
Channel 1

FMU 862 only


Channel 2
Calibrate after
Channel 1

% Level shown in V0H0


or V4H0 for Channel 2

Suppress interference signals at poor


installation points (see Section 9)

V0H1
V0H2
V0H3

Empty calibration
Full calibration
Level application

V4H1
V4H2
V4H3

Linearisation mode: (for examples see next pages)


if volumetric units are to be measured
if values are displayed in special units given by customer.
Analogue output is set

0/4...20 mA is assigned
to level

V0H6

Current output 0/4...20 mA


4 mA threshold
Value for 0/4 mA
Value for 20 mA

V4H5
V4H6

V0H7

Integration time

V4H7

V8H1
V8H2
V0H5

Output on fault:

Relay functions are set


for a maximum of five
relays

Relay 5 is set in the


factory for error indication

V3H4

Selecting fail-safe mode

V6H4

V3H3

If no echo present

V6H3

V1H0
V1H1 (0)
V1H2
V1H3

Limit relay
Selecting relay
Selecting limit
Switch-on point for relay
Switch-off point for relay

V1H0
V1H1 (1)
V1H2
V1H3

V1H0
V1H1 (2)
V1H2
V1H3

Tendency relay
Selecting relay
Selecting tendency
Switch-on point for relay
Switch-off point for relay

V1H0
V1H1 (3)
V1H2
V1H3

V1H0
V1H1 (8)

Fault relay
Selecting relay
Selecting Error: 8

V1H0
V1H1 (8)

V1H0
V1H1 (0)
V1H2
V1H3

Pump control
Selecting relay
Selecting Limit
Switch-on point for relay
Switch-off point for relay

V1H0
V1H1 (1)
V1H2
V1H3

V1H4

Turn on alternating pump control

V1H4

V1H9

For all relays for pump control:


enter the minimum time interval between
the switching of two relays.

V1H9

FMU 862 only: Calibrate Channel 2 at this point


Measuring point data are entered.
Matrix is locked.

V9H1
V9H6

90

Reset last error code and Reset last


but one error code
Locking (using 3-figure number)

Endress+Hauser

Prosonic FMU 860862

Summary of All Calibration Modes

Linearisation mode:
Channel 1

Measured value in units V2H7


V2H0
given by customer
Linearisation for vertical
cylindrical vessel

Channel 2

Enter volume at 100%


Activate (linear:0)

V5H7
V5H0

Measured value in units given by


customer are shown in V0H0 or
V4H0 for Channel 2

Channel 1

Linearisation for
horizontal
cylindrical vessel

V2H6
V2H7
V2H0

Channel 2

Enter Vessel diameter


Enter vessel volume
Linearisation (cyl, horiz.:1)

V5H6
V5H7
V5H0

Measured value in units given


by customer are shown in
V0H0 or V4H0 for Channel 2

Channel 1

Linearisation for any


shaped vessel given by
V2H3
the values in table for
V2H4
the vessel
V2H5
Measured value in units given by
customer are shown in V0H0 or
V4H0 for Channel 2

V2H0

Channel 2

Repeat following
entries
Enter level
Enter volume
Register next line
number
Activate (manual:3)

Channel 1

V5H3
V5H4
V5H5

V5H0
Channel 2

Linearisation for any


shaped vessel by
baling out from the
vessel

V2H0

Linearisation
(semiautomatic:4)
Repeat following entries

V5H0

V2H3

Level is displayed

V5H3

Measured value in units given by


customer are shown in V0H0 or
V4H0 for Channel 2

V2H4
V2H5

Enter volume
Register next line number

V5H4
V5H5

V2H0

Activate (manual:3)

V5H0

Channel 1
Measured value in % level are shown
in V0H0 or V4H0 for Channel 2

V2H0

Channel 2

Linearisation, linear
(linear :1)

Channel 1
Measured value in % level are shown
in V0H0 or V4H0 for Channel 2

V2H0

Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser

V5H0

Channel 2

Cancel linearisation
(cancel :5) "Linearisation
linear" is then shown.

Switching off
linearisation

Cancelling all table


values for linearisation

V5H0

Note!

91

Summary of All Calibration Modes

Prosonic FMU 860862

Flow Measurement with Preset Q/h Curve


For mode (V8H0):

2: Flow, Channel 1
3: Flow, Channel 1
9: Back water alarm

Channel 1

Flow is shown in V0H0

Suppress interference signals at poor


installation points (see Section 9)

Counters are adjusted


and counting

V0H1

Empty calibration

V2H1

Actual level correction

V2H2
V2H0

Selecting Q/h curve number


Selecting linearisation type (Q/h curve:2)

V8H4

Change flow unit from m3/h

V8H5

Selecting counting units

V1H5
V1H6
V1H7

Changing counting factor:


for integrated totalizer
for software counter
for external counter

V2H8

low flow cut off applies to all counters

V1H0
V1H1
V1H2
V1H3

For external counters only


Repeat for each counter:
Selecting the relay for the counter
Selecting for relay function one of the three counting pulses
Switch-on point for counting pulse (% of flow)
Switch-off point for counting pulse (% of flow)

Relay functions for flow measurement:


see Page 94

Analogue output is set

0/4...20 mA is assigned
to flow

V8H1
V8H2
V0H5

Current output 0/4...20 mA


4 mA threshold
Value for 0/4 mA

V0H6

Value for 20 mA

V0H7

Integration time

V3H4
V3H3

Output on fault:
Selecting fail-safe mode
If no echo present

FMU 862 only: Calibrate Channel 2 at this point


See level measuremant, Channel 2
Measuring point data are entered.
Matrix is locked.

Note!

92

V9H1
V9H6

Reset last error code and Reset last but one error code
Locking (using 3-figure number)

Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser

Prosonic FMU 860862

Summary of All Calibration Modes

Flow Measurement Q/h Curve from a Table


For mode (V8H0):

2: Flow, Channel 1
3: Flow, Channel 1
9: Back water alarm

Flow is shown in V0H0

Channel 1
Suppress interference signals at poor
installation points (see Section 9)

V0H1

Empty calibration

V2H1

Actual level correction

V8H4

Selecting flow units

V2H3
V2H4
V2H5

Repeat the following entries


Enter level height
Enter flow
Register next line number

V2H0

Activate (manual:3)

V8H5

Selecting counting units

V1H5
V1H6
V1H7

Changing counting factor:


for integrated totalizer
for software counter
for external counter

V2H8

Low flow cut off applies to all counters

V1H0
V1H1
V1H2
V1H3

For external counters only


Repeat for each counter:
Selecting the relay for the counter
Selecting for relay function one of the three counting pulses
Switch-on point for counting pulse (% of flow)
Switch-off point for counting pulse (% of flow)

Relay functions for flow measurement:


see Page 94

0/4...20 mA is assigned
to flow

V8H1
V8H2
V0H5

Current output 0/4...20 mA


4 mA threshold
Value for 0/4 mA

V0H6

Value for 20 mA

V0H7

Integration time

V3H4
V3H3

Output on fault:
Selecting fail-safe mode
If no echo present

Counters are adjusted


and counting

Relay functions for other


relays

Analogue output is set

FMU 862 only: Calibrate Channel 2 at this point


See level measurement, Channel 2
V9H1
V9H6

Reset last error code and Reset last but one error code
Locking (using 3-figure number)

Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser

Measuring point data are entered.


Matrix is locked.

Note!

93

Summary of All Calibration Modes

Prosonic FMU 860862

Relay Functions for


Flow Measurement
Channel 1
Relay 5 is set in the factory
for error indication

V1H0
V1H1
V1H2
V1H3

Limit relay
Selecting relay
Selecting limit
Switch-on point for relay
Switch-off point for relay

V1H0
V1H1 (2)
V1H2
V1H3

Tendency relay
Selecting relay
Selecting tendency
Switch-on point for relay
Switch-off point for relay

V1H0
V1H1

Fault relay
Selecting relay
Selecting Error: 8

V5H8

V1H0
V1H1

Note!

94

Channel 2

Relay for back pressure


Enter the % value of the
level from which the back
pressure is to be
determined
Select relay
Select back pressure

Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser

Prosonic FMU 860862

Summary of All Calibration Modes

Differential Average Value Measurement with FMU 862 only


For mode: 4 : Differential measurement: (value Sensor 1 - value Sensor 2)
channel 2
5 : Average value ( [value, Sensor 1 - value Sensor 2] /2)
channel 1
9 : Differential measurement: (value Sensor 1 - value Sensor 2)
channel 1

Channel 1
Suppress interference signals at poor
installation points (see Section 9)

Channel 2

V0H1
V0H2
V0H3

Empty calibration
Full calibration
Level application

V4H1
V4H2
V4H3

Linearisation mode: (for examples see next pages)


if volumetric units are to be measured
if values are displayed in special units given by customer.
0/4...20 mA is assigned
to Difference or average
value

V0H6

Current output 0/4...20 mA


4 mA threshold
Value for 0/4 mA
Value for 20 mA

V4H5
V4H6

V0H7

Integration time

V4H7

V8H1
V8H2
V0H5

Analogue output is set

Output on fault:

Relay 5 is set in the


factory for error indication

V3H4

Selecting fail-safe mode

V6H4

V3H3

If no echo present

V6H3

V1H0
V1H1 (7)
V1H8

Time pulse relay


Selecting relay
Selecting time pulse
Enter time pulse

V1H0
V1H1 (7)
V1H8

V1H0
V1H1 (2)
V1H2
V1H3

Tendency relay
Selecting relay
Selecting tendency
Switch-on point for relay
Switch-off point for relay

V1H0
V1H1 (3)
V1H2
V1H3

V1H0
V1H1 (0)
V1H2
V1H3

Limit relay
Selecting relay
Selecting limit
Switch-on point for relay
Switch-off point for relay

V1H0
V1H1 (1)
V1H2
V1H3

V1H0 (8)
V1H1

Fault relay
Selecting relay
Selecting Error :8

V1H0 (8)
V1H1

Relay functions are set


for a maximum of five
relays

Calibrate Channel 2 at this point


V9H1
V9H6

Reset last error code and Reset last but


one error code
Locking (using 3-figure number)

Measuring point data are entered.


Matrix is locked

Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.

Endress+Hauser

Note!

95

Summary of All Calibration Modes

Prosonic FMU 860862

Linearisation mode:
Channel 1

Difference or average
in customer unit.
Linearisation for
vertical cylindrical
vessel

V2H7
V2H0

Channel 2

Enter volume at 100%


Activate (linear: 0)

V5H7
V5H0

Enter vessel diameter


Enter vessel volume
Linearisation (cyl, horiz.:1)

V5H6
V5H7
V5H0

Difference or average value in units


given by customer are shown in
V0H0 for Channel 1.
Measured value in customer units
in V4H0 for Channel 2

Channel 1

Linearisation for
horizontal cylindrical
vessel

V2H6
V2H7
V2H0

Channel 2

Difference or average value in units


given by customer are shown in
V0H0 for Channel 1.
Measured value in units given by
customer shown in V4H0 for
Channel 2

Channel 1

Linearisation for any


shaped vessel given by
V2H3
the values in table for
V2H4
the vessel
Difference or average value in units V2H5
given by customer are shown in
V0H0 for Channel 1.
Measured value in units given by
customer shown in V4H0 for
Channel 2

Channel 2

Repeat following
entries
Enter level
Enter volume
Register next line number

V5H3
V5H4
V5H5

Activate (manual:3)

V5H0

Linearisation
(semiautomatic:4)
Repeat following entries

V5H0

V2H3

Level is displayed

V5H3

V2H4
V2H5

Enter volume
Register next line number

V5H4
V5H5

V2H0

Activate (manual:3)

V5H0

V2H0

Channel 1

V2H0
Linearisation for any
shaped vessel by baling
out from the vessel
Difference or average value in units
given by customer are shown in
V0H0 for Channel 1.
Measured value in units given by
customer shown in V4H0 for
Channel 2

Channel 2

Channel 1

Switching off
linearisation

Cancelling the table


values for linearisation

96

% difference or % average value is


shown in V0H0
% level is shown in V4H0 for Channel 2

V2H0

Channel 2

Linearisation, linear
(linear: 1)

V5H0

Cancel linearisation
(cancel:5) "Linearisation
linear" is then shown.

V5H0

Channel 1
% difference or % average value is
shown in V0H0
% level is shown in V4H0 for Channel 2

V2H0

Channel 2

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Prosonic FMU 860...862

Kapitel 11: PROFIBUS-DP-Interface

11

PROFIBUS-DP Interface

11.1 General notes on a PROFIBUS-DP network


11.1.1 Synopsis

Class 2
master

Class1
master

e.g.
Commuwin
or ToF Tool

PLC

PROFIBUS-DP

VH

PROFIBUS-DP-slaves

Application

PROFIBUS-DP is used primarily for factory automation. In PROFIBUS-PA systems for


process automation, a PROFIBUS-DP system is used at the control level for quick transmission of the data. Here, a variant of PROFIBUS-DP, DPV1 is used. In addition to the
cyclic exchange of data with a PLC, this allows the field devices to be configured via
acyclic services. The principle technical data for DPV1 are listed in Table 2.1.
Standard

EN 50170, Parts 1 - 3, Version DPV1

Support

PROFIBUS User Organisation (PNO)

Physical layer

RS-485 and/or fibre optics

Max. length

1200 m (copper) or several kilometres (optics)

Participants

Max. 126, including max. 32 as master

Transmission rate

up to12 MBit/s (for FMU 860 ... 862: 1.5 Mbit/s)

Bus access method

Token passing with master-slave

Tab. 2.1

Participants

Endress+Hauser

Technical data PROFIBUS-DP

Depending upon the application at hand, the participants in a PROFIBUS-DP system


might be frequency converters, remote I/Os, actuators, sensors, links, gateways etc. as
well as the PLC or process control system.

97

Kapitel 11: PROFIBUS-DP-Interface

Prosonic FMU 860...862

11.1.2 Topology
PROFIBUS-DP is based on a linear topology. For lower data transmission rates, a tree
structure is also possible.
Cable

EN 50 170 specifies two types of bus cable. For transmission rates up to 12Mbit/s, cable
type A is recommended. The specification is given in Table 2.2
Terminator

135 to 165 at a measuring frequency of 3 MHz to 20 MHz

Cable capacitance

< 30pF per Meter

Core cross-section

>0.34 mm, corresponds to AWG 22

Cable type

twisted pairs, 1x 2, 2x 2 or 1x4 core

Loop resistance

110 per km

Signal attenuation

max. 9 dB over the entire length of the segment

Screening

woven copper sheath or woven sheath and foil sheath

Tab. 2.2

Structure

Specification of Cable type A of the PROFIBUS-DP standard

The following points should be noted when the bus structure is being planned:
The max. permissible cable length depends upon the transmission rate. For PROFIBUS RS-485 cable of type A (see table 2.2) the dependency is as follows:
Transmission rate(kBit/s)

19,2 - 93,75

187,5

500

1500

Cable length(m)

1200

1000

400

200

The maximum transmission rate is limited by the slowest instrument on the bus. The
maximum rate of the Prosonic FMU is 1.5 Mbit/s. The FMU recognizes the rate present
on the bus and adjusts its own rate automatically.
A maximum of 32 participants per segment is allowed.
A terminating resistance must be installed at both ends of every segment
(ohmic load 220 ).
The cable length and/or the number of participants can be increased by using repeaters.
There must never be more than three repeaters between any two participants
The total number of participants in the system is limited to 126 - (2x number of repeaters).
Spurs

A spur is the cable connecting the field device to the T-box. As a rule of thumb:
For transmission rates up to 1500 kbits/s, the total length (sum) ot the spurs may not
exceed 6.6 m.
Spurs should not be used for transmission rates greater than 1500 kbits/s.

Examples

Figs. 2.2 and 2.3 show examples for a linear and tree bus structure.
Fig. 2.2. shows that three repeaters are necessary if the PROFIBUS-DP system is to be
developed to the full. The maximum cable length corresponds to 4x the value quoted in
the table above. Since three repeaters are used, the maximum number of participants
is reduced to 120.
Fig. 2.3. shows how several repeaters can be used to create a tree structure. The number of participants allowable per segment is reduced by one per repeater: the total number of participants is limited to 126 - (2x number of repeaters).

98

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Prosonic FMU 860...862

Kapitel 11: PROFIBUS-DP-Interface

trunk cable
1

R1

31

segment 1
R2

30

segment 2

Abb. 2.2 PROFIBUS-DP system


with linear structure
T = terminator
R = repeater
1...n = max. number of field devices on a segment

R3

30

segment 3
1

31

trunk cable
1

31

R1

segment 1
1

29

R3

R2

Abb. 2.3 PROFIBUS-DP system


with tree structure
T = terminator
R = repeater
1...n = max. number of field devices on a segment

Endress+Hauser

segment 2
1

31

segment 3
1

29

99

Kapitel 11: PROFIBUS-DP-Interface

Optical network

Prosonic FMU 860...862

If the PROFIBUS-DP system has to be routed over large distances or in a plant with
heavy electromagnetic interference, then an optical or mixed optical/copper network
can be used. Provided that all participants support them, very high transmission rates
are possible. Fig. 2.4 shows a possible structure for an optical network, whereby the
technical details can be taken from the PROFIBUS standard.

Master
(PLC)

optical
interface module

RS-485
copper

Abb. 2.4 Example for a mixed


optical/RS-485 network
T = terminator
1...n = field devices(slaves)

100

optical
interface module
T

T
1

fibre optics

Endress+Hauser

Prosonic FMU 860...862

Kapitel 11: PROFIBUS-DP-Interface

11.2 Address, Termination


Selecting the device address
Every PROFIBUS-DP device must be given an address. If the address is not set
correctly, the device will not be recognised by the process control system.
A device address may appear only once within a particular PROFIBUS-DP network,
see BA 198F.
Valid device addresses are in the range from 1 to 126.

Address

Setting of the device address


1. Open the protective cover.
2. Loosen the four cross-head screws of the operating plate.
3. Open the operating plate
4. Set the bus addres according to the table below.
5. Close operating plate and tighten screws.
6. Close the protective cover.

1 2 3 4 5 6 7 8

CLOSED
OPEN
1 23 45678

8 + 2 = 10

The address is determined by the position of the DIP-switches 1 to 7 according to the


following table:

Endress+Hauser

Switch No.

Value in position "CLOSED"

Value in position "OPEN

16

32

64

Note!
The new address becomes valid at a restart of the Prosonic (power on). For the Prosonic, DIP-switch 8 ist without function.

101

Kapitel 11: PROFIBUS-DP-Interface

Termination

Prosonic FMU 860...862

At the last instrument on the bus, a terminating resistance must be switched on at DIPswitch SW 2: OFF, ON, ON, OFF.
Optionally, the bus power can be supplied by this instrument: ON, ON, ON, ON.
At the remaining instruments the terminating resistance must be switche off: OFF, OFF,
OFF, OFF.

+5V

SW2

102

OFF
ON

Termination
ON

OFF
ON

Termination and
bus power
ON

OFF
ON

Termination and
bus power
OFF

Endress+Hauser

Prosonic FMU 860...862

Kapitel 11: PROFIBUS-DP-Interface

11.3 Device database and type files


A device database file (*.gsd) contains a description of the properties of the
PROFIBUS-DP device, e.g. the supported transmission rates and the type and format
of the digital information that can be transfered to the PLC.
Additional bitmap files are required in order to represent the device by an icon in the
network design software.
Every device is allocated an identity code by the PROFIBUS User Organisation (PNO).
This appears in the device data base file name (.gsd). The Prosonic has the ID number
152E.
Source of supply

Internet: www.endress.com
CD-ROM with GSD files for all E+H devices. Order-Code: 50097200
GSD library of the PROFIBUS User Organisation (PNO):http: //www.PROFIBUS.com

Directory structure

The files are oranized in the folowing strucutre:


Profile3/Revision1.0/
BMP/
Eh152E_d.bmp
Eh152E_n.bmp
Eh152E_s.bmp
DIB/
Eh152E_d.dib
Eh152E_n.dib
Eh152E_s.dib
GSD/
Extended/Eh3x152E.gsd
Standard/Eh3_152E.gsd
Typdat5x/Eh3152Ex.200
Info/
Liesmich.pdf
Readme.pdf

The GSD files in the directory "Extended" are needed for the network design software
STEP 7 of the S7-300/400 PLC family.
The GSD files in the directory "Standard" are used for PLCs, which do not support an
identifier format but only an identifier byte (e.g. PLC5 of Allen-Bradley)
For the network design tool COM ET200 with Siemens S5 instead of an GSD file the
Type file "EH_1522x.200" and instead of the BMP files the DIB files have to be used.
Universal Database File

Endress+Hauser

The PNO also provides an universal database file with the designation PA139701.gsd
for devices with two analogue input blocks. Should this be used instead of the Prosonic
GSD, then only the two main values can be transmitted. The counter can not be
transmitted.
If the universal profile is used, the option "profiles" must be selected in the Physical
Block at the matrix position V0H4 (Ident number).

103

Kapitel 11: PROFIBUS-DP-Interface

Prosonic FMU 860...862

11.4 Cyclic data exchange


Block model of the
Prosonic FMU 860/861/
862

The block model shows, which data are exchanged continously (i.e. by cyclic data
transfer) between the Prosonic and the PLC.

sensor 1

Transducer
Block TB1

V0H0

Analog-Input
Block AI1

signal evaluation
calibration
linearisation
sensor 2

Transducer
Block TB2

value status

scaling,
status
V4H0

Analog-Input
Block AI2

Transducer
Block TBAux

value status

e.g.
PLC

flow counter
V8H8/V8H9
value status

Sensor 2, Transducer Block 2 and Analog Input Block 2


are provided by FMU 862 only.
The flow counter is provided by FMU 861/862 only.

Modules for the cyclic


data telegram

For the cyclic data telegram the Prosonic provides the following modules:
1. Analog Input
Depending on the configuration (see below) this is main value 1 (V0H0) or
main value 2 (V4H0). Before they are sent to the PLC these values may be scaled in
the respective Analog Input Block.
2. Counter
This flow counter is composed of the matrix fields V8H8 (counter high) and V8H9
(counter low).
3. Empty
This module must be applied during configuration (see below), if main value 2 is not
to appear in the data telegram.

Configuration of the
cyclic data telegram

Use the configuration software of your PLC in order to compose the data telegram from
these modules in one of the following ways:
1. Main value 1
In order to transmit only main value 1, select the module Analog Input.
2. Main value 1 and flow counter
In order to transmit main value 1 and the flow counter, select the modules in the following order: Analog Input, Empty, Counter.
3. Main value 1 and main value 2
In order to transmit both main values , select Analog Input twice.
4. Main value 1, main value 2 and flow counter
In order to transmit both main values and the flow counter, select the modules in the
following order: Analog Input, Analog Input, Counter.
The exact way of performing the configuration depends on the configuration software
of the PLC.

104

Endress+Hauser

Prosonic FMU 860...862

Data formats

Kapitel 11: PROFIBUS-DP-Interface

Main value 1/2


Bytes

Data

Format

1, 2, 3, 4

main value

32 bit floating point number


(IEEE-757, see below)

status code

see below "Status codes"

Bytes

Data

Format

1, 2, 3, 4

flow counter

LONG INTEGER (see below)

status code (identical to


status of main value 1)

see below "Statuscodes"

Flow counter

IEEE-754
floating point number

The measured values are transmitted as IEEE 754 floating point numbers, whereby:
measured value = (-1)VZ x 2(E-127) x (1+F)
Byte 1
Bit 7
Sign

Bit 6
2

Bit5
2

Bit 4
2

Bit 3
2

Byte 2
Bit 2
2

Bit 1
2

Bit 0
2

Bit 7
2

Bit 6

Bit 5

Bit 4

Bit 3

-1

-2

-3

-4

Exponent (E)

Bit 2
2

-5

Bit 1
2

-6

Bit 0
2-7

Mantissa (F)

Byte 3

Byte 4

Bit 7

Bit 6

Bit5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

2-8

2-9

2-10

2-11

2-12

2-13

2-14

2-15

2-16

2-17

2-18

2-19

2-20

2-21

2-22

2-23

Mantissa (F)

Example
40 F0 00 00 (hex) = 0100 0000 1111 0000 0000 0000 0000 0000 (bin)
= (-1)0 x 2(129 - 127) x (1 + 2-1 + 2-2 + 2-3)
= 1 x 22 x (1 + 0.5 + 0.25 + 0.125)
= 1 x 4 x 1.875
= 7.5

LONG INTEGER

The flow counter is transmitted as LONG INTEGER, whereby:


Byte 1

Byte 2

Bit 7

Bit 6

Bit5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

231

230

229

228

227

226

225

224

223

222

221

220

219

218

217

216

Byte 3

Endress+Hauser

Byte 4

Bit 7

Bit 6

Bit5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

215

214

213

212

211

210

29

28

27

26

25

24

23

22

21

20

105

Kapitel 11: PROFIBUS-DP-Interface

Status codes

106

Prosonic FMU 860...862

The status codes comprise one byte and have got the following meaning:
StatusCode

Device status

Significance

00 Hex

BAD

non-specific

1F Hex

BAD

out-of-service (target mode)

40 Hex

UNCERTAIN

non-specific (simulation)

47 Hex

UNCERTAIN

last usable value


(Fail-safe-Mode aktiv)

48 Hex

UNCERTAIN

Ersatzmenge
(fail-Safe mode active)

4C Hex

UNCERTAIN

initial value
(fail-Safe mode active)

5C Hex

UNCERTAIN

Configuration error
(limits not set correctly)

80 Hex

GOOD

OK

84 Hex

GOOD

Active block alarm


(static revision counter incremented)

89 Hex

GOOD

LOW_LIM (alarm active)

8A Hex

GOOD

HI_LIM (alarm active)

8D Hex

GOOD

LOW_LOW_LIM (alarm active)

8E Hex

GOOD

HI_HI_LIM (alarm active)

Endress+Hauser

Prosonic FMU 860...862

Kapitel 11: PROFIBUS-DP-Interface

11.5 Acyclic data exchange


The device parameters in the physical block, transducer blocks and analog input
blocks, as well as the device management can be accessed by a Class 2 PROFIBUSDP master (e.g. Commuwin II) using the acyclic data services.
Slot/Index-Tabellen

The device parameters are listed in the following tables. The parameters are accessed
via the slot and index number.
The Analog-Input and physical blocks contain standard parameters, block parameters
and manufacturer-specific parameters. The transducer blocks are E+H specific.

Physical Block

Parameter

E+H Matrix
(CW II)

Slot

Index

Size
[bytes]

Type

Read

Write

Storage
Class

Standardparameter
Physikal Block block objekt

16

20

DS32*

PB Static revision

17

unsigned16

PB Device tag

18

32

Octet String(32)

PB Strategy

19

unsigned16

PB Alert key

20

unsigned8

PB Target mode

21

unsigned8

PB Mode block

22

DS37*

PB Alarm summary

23

DS42*

PB Software revision

24

16

Visible String(16)

PB Hardware revision

25

16

Visible String(16)

PB Device manufacturer identity

26

unsigned16

PB Device identity

27

16

Visible String(16)

PB Device serial number

28

16

Visible String(16)

PB Diagnosis

29

Octet String(4)

PB Diagnosis extention

30

Octet String(6)

PB Diagnosis mask

31

Octet String(4)

PB Diagnosis extention mask

32

Octet String(6)

Blockparameter

PB Security locking

V9H6

34

unsigned16

PB General reset

V9H5

35

unsigned16

37

32

Octet String(32)

PB Device message
PB Ident Number selector

40

unsigned8

PB Diagnostic code

V9H0

54

unsigned16

PB Last diagnostic code

V9H1

55

unsigned16

PB Device and software number

V9H3

60

unsigned16

PB Last but one diagnostic code

V9H2

61

unsigned16

70

13

OSTRING

PB View 1

Transducer Block
TBAux

S
D

D
C

D
D

Transducer Block TBAux contains those device parameters which can not be assigned
to one of the channels.
Parameter

E+H Matrix
(CW II)

Slot

Index

Size
[bytes]

Type

Read

Write

Storage
Class

Standardparameter

Endress+Hauser

Transducer block Aux block objekt

120

20

DS32*

TBAux Static revision

121

unsigned16

TBAux Device tag

122

32

Octet String(32)

TBAux Strategy

123

unsigned16

TBAux Alert key

124

unsigned8

TBAux Target mode

125

unsigned8

TBAux Mode block

126

DS37*

TBAux Alarm summary

127

DS42*

107

Kapitel 11: PROFIBUS-DP-Interface

Parameter

Prosonic FMU 860...862

E+H Matrix
(CW II)

Analog Input Block AI1

Index

Size
[bytes]

Type

Read

Write

Storage
Class

E+H-Parameter
TBAux Relay selection

V1H0

128

unsigned8

TBAux Relay funktion

V1H1

129

unsigned8

TBAux Switch-on point

V1H2

130

floating point

TBAux Switch-off point

V1H3

131

floating point

TBAux Alternating pump control

V1H4

132

unsigned8

TBAux Count factor C1

V1H5

133

floating point

TBAux Count factor C2

V1H6

134

floating point

TBAux Count factor C3

V1H7

135

floating point

TBAux Internal time

V1H8

136

unsigned16

S
S

TBAux Switch delay

V1H9

137

unsigned8

TBAux Operating mode

V8H0

138

unsigned8

TBAux Select current

V8H1

139

unsigned8

TBAux 4 mA threshold

V8H2

140

unsigned8

TBAux Select distance unit

V8H3

141

unsigned8

TBAux Flow unit

V8H4

142

unsigned8

TBAux Counter unit

V8H5

143

unsigned8

TBAux Limit switch

V8H6

144

unsigned8

TBAux External temperatur sensor

V8H7

145

unsigned8

TBAux Internal counter high

V8H8

146

unsigned16

S
S

TBAux Internal counter low

V8H9

147

unsigned16

TBAux Reset counter

V9H4

148

unsigned16

TBAux Simulation level

V9H7

149

floating point

TBAux Simulation volume

V9H8

150

floating point

TBAux Simulation current

V9H9

151

floating point

152

13

OSTRING

Slot

Index

Size
[bytes]

Type

Read

TBAux View1

Device management

Slot

Parameter

E+H Matrix
(CW II)

Write

Storage
Class

Directory objekt header

12

OSTRING

Composite list directory entries

24

OSTRING

Analog Input Block 1 transmits the measured value of channel 1. It is connected to the
Transducer Block TB 1 and contains the following parameters:
Parameter

E+H Matrix
(CW II)

Slot

Index

Size
[bytes]

Type

Read

Write

Storage
Class

Standardparameter
Analog input block 1 block objekt

16

20

DS32*

AI1 Static revision

17

unsigned16

AI1 Device tag

18

32

Octet String(32)

AI1 Strategy

19

unsigned16

AI1 Alert key

20

unsigned8

AI1 Target Mode

21

unsigned8

AI1 Mode block

22

DS37*

AI1 Alarm summary

23

DS42*

AI1 OUT

26

DS33*

AI1 PV_SCALE

27

floating point(2)

AI1 OUT_SCALE

28

11

DS36*

AI1 LIN_TYPE

29

unsigned8

AI1 CHANNEL

30

unsigned16

N
S

Blockparameter

Transducer Block TB1

108

AI1 PV_FTIME

32

floating point

AI1 ALARM_HYSTERESIS

35

floating point

AI1 HI_HI_LIMIT

37

floating point

AI1 HI_LIMIT

39

floating point

AI1 LO_LIMIT

41

floating point

AI1 LO_LO_LIMIT

42

floating point

AI1 HI_HI_ALM

46

16

DS39*

AI1 HI_ALM

47

16

DS39*

AI1 LO_ALM

48

16

DS39*

AI1 LO_LO_ALM

49

16

DS39*

AI1 SIMULATE

50

DS50*

AI1 OUT_UNIT_TEXT

51

16

Octet String(16)

AI1 View1

61

13

OSTRING

D
S
S
D

Transducer Block TB 1 contains the device parameters for channel 1.

Endress+Hauser

Prosonic FMU 860...862

Kapitel 11: PROFIBUS-DP-Interface

Parameter

E+H Matrix
(CW II)

Slot

Index

Size
[bytes]

Type

Read

Write

Storage
Class

Standardparameter
Transducer block 1 block object

120

20

DS32*

TB1 Static revision

121

unsigned16

TB1 Device tag

122

32

Octet String(32)

TB1 Strategy

123

unsigned16

S
S

TB1 Alert key

124

unsigned8

TB1 Target mode

125

unsigned8

TB1 Mode block

126

DS37*

TB1 Alarm summary

127

DS42*

E+H-Parameter
TB1 Measured value Channel 1

V0H0

128

floating point

TB1 Empty calibration Channel 1

V0H1

129

floating point

TB1 Full calibration Channel 1

V0H2

130

floating point

TB1 Application Channel 1

V0H3

131

unsigned8

TB1 Type of sensor Channel 1

V0H4

132

unsigned8

TB1 Value for 0/4mA Channel 1

V0H5

133

floating point

TB1 Value for 20mA Channel 1

V0H6

134

floating point

TB1 Output damping Channel 1

V0H7

135

floating point

TB1 Measured distance Channel 1

V0H8

136

floating point

TB1 Measured level Channel 1

V0H9

137

floating point

TB1 Linearization Channel 1

V2H0

138

unsigned8

TB1 Actual level Channel 1

V2H1

139

floating point

TB1 Q/h curve Channel 1

V2H2

140

unsigned8

TB1 Input level Channel 1

V2H3

141

floating point

D
D

D
D

TB1 Input volume Channel 1

V2H4

142

floating point

TB1 Line number Channel 1

V2H5

143

unsigned8

TB1 Diameter of vessel Channel 1

V2H6

144

floating point

TB1 Vmax / Qmax Channel 1

V2H7

145

floating point

TB1 Low flow cut off Channel 1

V2H8

146

floating point

TB1 Crest length Channel 1

V2H9

147

floating point

TB1 Range for auto. suppression Channel 1

V3H0

148

floating point

TB1 Echo attenuation Channel 1

V3H1

149

integer16

TB1 Signal / noise ratio Channel 1

V3H2

150

unsigned8

TB1 If no echo Channel 1

V3H3

151

unsigned8

TB1 Safety alarm Channel 1

V3H4

152

unsigned8

TB1 Envelope curve statistics Channel 1

V3H5

153

unsigned8

TB1 FAC threshold Channel 1

V3H6

154

unsigned8

TB1 FAC rise Channel 1

V3H7

155

unsigned8

TB1 Device tag Channel 1

VAH0

156

16

Octet String(16)

TB1 Unit Channel 1

VAH3

157

unsigned8

TB1 Text Channel 1

VAH7

158

unsigned8

159

13

OSTRING

TB1 View1

Analog Input Block AI2

S
D

Analog Input Block 2 transmits the measured value of channel 2. It is connected to


Transducer Block TB 2 and contains the following parameters:
Parameter

E+H Matrix
(CW II)

Slot

Index

Size
[bytes]

Type

Read

Write

Storage
Class

Standardparameter

Endress+Hauser

Analog input block 2 block objekt

16

DS32*

AI2 Static revision

17

unsigned16

AI2 Device tag

18

32

Octet String(32)

AI2 Strategy

19

unsigned16

AI2 Alert key

20

unsigned8

AI2 Target Mode

21

unsigned8

AI2 Mode block

22

DS37*

AI2 Alarm summary

23

DS42*

109

Kapitel 11: PROFIBUS-DP-Interface

Parameter

Prosonic FMU 860...862

E+H Matrix
(CW II)

Slot

Index

Size
[bytes]

Type

Read

Write

Storage
Class

Blockparameter

Transducerblock TB2

AI2 OUT

26

DS33*

AI2 PV_SCALE

27

floating point(2)

AI2 OUT_SCALE

28

11

DS36*

AI2 LIN_TYPE

29

unsigned8

AI2 CHANNEL

30

unsigned16

AI2 PV_FTIME

32

floating point

AI2 ALARM_HYSTERESIS

35

floating point

AI2 HI_HI_LIMIT

37

floating point

AI2 HI_LIMIT

39

floating point

AI2 LO_LIMIT

41

floating point

AI2 LO_LO_LIMIT

43

floating point

AI2 HI_HI_ALM

46

16

DS39*

AI2 HI_ALM

47

16

DS39*

AI2 LO_ALM

48

16

DS39*

AI2 LO_LO_ALM

49

16

DS39*

AI2 SIMULATE

50

DS50*

AI2 OUT_UNIT_TEXT

51

16

Octet String(16)

AI2 View1

61

13

OSTRING

S
D

D
S
S
D

Transducer Block TB 2 contains the device parameters for channel 2.


Parameter

E+H Matrix
(CW II)

Slot

Index

Size
[bytes]

Type

Read

Write

Storage
Class

Standardparameter
Transducer block 2 block object

120

20

DS32*

TB2 Static revision

121

unsigned16

TB2 Device tag

122

32

Octet String(32)

TB2 Strategy

123

unsigned16

TB2 Alert key

124

unsigned8

TB2 Target mode

125

unsigned8

TB2 Mode block

126

DS37*

TB2 Alarm summary

127

DS42*

E+H-Parameter
TB2 Measured value Channel 2

V4H0

128

floating point

TB2 Empty calibration Channel 2

V4H1

129

floating point

TB2 Full calibration Channel 2

V4H2

130

floating point

TB2 Application Channel 2

V4H3

131

unsigned8

TB2 Type of sensor Channel 2

V4H4

132

unsigned8

TB2 Value for 0/4mA Channel 2

V4H5

133

floating point

TB2 Value for 20mA Channel 2

V4H6

134

floating point

TB2 Output damping Channel 2

V4H7

135

floating point

TB2 Measured distance Channel 2

V4H8

136

floating point

TB2 Measured level Channel 2

V4H9

137

floating point

TB2 Linearization Channel 2

V5H0

138

unsigned8

D
D
x

TB2 Actual level Channel 2

V5H1

139

floating point

TB2 Input level Channel 2

V5H3

140

floating point

TB2 Input volume Channel 2

V5H4

141

floating point

TB2 Line number Channel 2

V5H5

142

unsigned8

TB2 Diameter of vessel Channel 2

V5H6

143

floating point

TB2 Vmax / Qmax Channel 2

V5H7

144

floating point

TB2 Limit back water alarm Channel 2

V5H8

145

unsigned8

TB2 Range for auto. suppression Channel 2

V6H0

146

floating point

TB2 Echo attenuation Channel 2

V6H1

147

integer16

TB2 Signal / noise ratio Channel 2

V6H2

148

unsigned8

TB2 If no echo Channel 2

V6H3

149

unsigned8

TB2 Safety alarm Channel 2

V6H4

150

unsigned8

TB2 Envelope curve statistics Channel 2

V6H5

151

unsigned8

TB2 FAC threshold Channel 2

V6H6

152

unsigned8

TB2 FAC rise Channel 2

V6H7

153

unsigned8

TB2 Device tag Channel 2

VAH1

154

16

Octet String(16)

TB2 Unit Channel 2

VAH5

155

unsigned8

TB2 Text Channel 2

VAH9

156

unsigned8

157

13

OSTRING

TB2 View1

110

D
D
S

S
D

Endress+Hauser

Prosonic FMU 860...862

Appendix A: Weirs and Flumes

Appendix A:

Weirs and Flumes

A.1

Rectangular Sharp-Crested Weir

A.2

Trapezoidal Sharp-Crested Weir

A.3

Khafagi-Venturi Flumes

A.4

Parshall Flumes

A.5

British Standard Weir

A.6

Palmer-Bowlus Flume

A.7

Rectangular Constricted Sharp-Crested Weir

A.8

V-Notch Sharp-Crested Weir


Triangular

Note: Codes 100 to 104 are reserved for customer-specific weirs.

Endress+Hauser

111

Appendix A: Weirs and Flumes

Prosonic FMU 860...862

A.1 Rectangular Sharp-Crested Weir


Crest length B

Hmax
min.
2 Hmax

k = approx. 3 mm

BD

blocking distance
FDU 80 = 0.3 m

min. 3 Hmax
45
or

drawdown

weir plate
Direction of flow

channel floor

Tab. A.1
Pre-programmed drawdown
weirs with rectangular section

Adjusting a Q/h curve to


the correct crest length

V2H2 Code
0
1

112

Hmax (mm)
500
1500

Qmax (m3/h)
2418
12567

The Q/h-curves can be made to fit other crest lengths.


For crest length greater than 8.5 m for Code 0 (or greater than 1.65 m for Code 1).
Select greater flow units than m3/h such as, e.g. m3/sec.
(The largest value which can be displayed is 19999)
Step
1
2
3
4
5
6

Note!

B (mm)
1000
1000

Matrix
V2H2
V2H9
V2H0
-

Entry
e.g. 1
E
e.g. 2
E
2
E

Meaning
Select the code with Hmax of the weir.
Confirm entry
Give the weir throat in [m]
Confirm entry
Enter 2 for the Q/h-curve
Confirm entry and activate curve

The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.

Endress+Hauser

Prosonic FMU 860...862

Appendix A: Weirs and Flumes

A.2 Trapezoidal Sharp-Crested Weir


25 %

(Cipoletti)
min. 2 Hmax

Hmax
min.
2 Hmax

crest length B
k = approx. 3 mm
k
k

blocking distance
FDU 80 = 0.3 m

BD

min. 3 Hmax
45
or

drawdown

weir plate
Direction of flow

channel floor

V2H2 Code
2
3

Step
1
2
3
4
5
6

Matrix
V2H2
V2H9
V2H0
-

B (mm)
1000
1000

Entry
e.g. 2
E
e.g. 2
E
2
E

Hmax (mm)
300
1500

Qmax (m3/h)
1049
11733

Meaning
Select the code with Hmax of the weir.
Confirm entry
Give the weir throat in [m]
Confirm entry
Enter 2 for the Q/h-curve
Confirm entry and activate curve

Tab. A.2
Pre-programmed drawdown
weirs with a trapezoidal section

Adjusting a Q/h curve to


the correct crest length

The Q/h-curves can be made to fit other crest lengths.


For crest length greater than 18.2 m for Code 2 or greater than 1.63 m for Code 3.
Select greater flow units than m3/h such as, e.g. m3/sec.
(The largest value which can be displayed is 19999)
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser

Note!

113

Appendix A: Weirs and Flumes

Prosonic FMU 860...862

A.3 Khafagi-Venturi Flumes

blocking distance
FDU 80 = 0.3 m

BD
1 x b0

Hmax

Direction of flow

bo

Tab. A.3
Pre-programmed
Khafagi-Venturi-flumes

Note!

114

Khafagi-Venturi Flumes
bo (mm)
be (mm)
120
48
300
120
400
160
500
200
600
240
800
320
1000
400
1300
520
1600
640

be

Code
10
11
12
13
14
15
16
17
18

Type
QV 302
QV 303
QV 304
QV 305
QV 306
QV 308
QV 310
QV 313
QV 316

Hmax (mm)
220
250
350
380
400
600
800
950
1250

Qmax (m3/h)
40.09
104.3
231.5
323.0
414.0
1024
1982
3308
6181

Code
80
81
82
83
84
85
86
87
88

Increased Side Walls for Khafagi-Venturi Flumes


Type
bo (mm)
be (mm)
Hmax (mm)
QV 302
120
48
330
QV 303
300
120
360
QV 304
400
160
460
QV 305
500
200
580
QV 306
600
240
580
QV 308
800
320
850
QV 310
1000
400
1200
QV 313
1300
520
1350
QV 316
1600
640
1800

Qmax (m3/h)
81.9
187.9
359.9
637.7
748.6
1790
3812
5807
11110

The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.

Endress+Hauser

Prosonic FMU 860...862

Appendix A: Weirs and Flumes

A.4 Parshall Flumes

blocking distance
FDU 80 = 0.3 m

BD
2

/3 A

Direction of flow
25 %

Free flow

Level floor A

Code in V2H2
22
23
24
25
26
27
28
29
30
31
32

W
3"
6"
9"
1ft
1.5ft
2ft
3ft
4ft
5ft
6ft
8ft

Hmax (mm)
480
480
630
780
780
780
780
780
780
780
780

Qmax (m3/h)
204.2
430.5
950.5
1704
2595
3498
5328
7185
9058
10951
14767

The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.

Endress+Hauser

Tab. A.4
Pre-programmed
Parshall flumes

Note!

115

Appendix A: Weirs and Flumes

Prosonic FMU 860...862

A.5 British Standard Flume

blocking distance
FDU 80 = 0.3 m
BD
approach channel

horizontal invert

exit transition
exit channel

B
b

2 Hmax min. 3 Hmax

3 (B-b)

front view
(level invert)

x
Invert over length of weir x without slope
(no weir with weir plate)
Tab. A.5
Pre-programmed
British Standard flume

Code
40
41
42
43
44

Note!

116

bmax
4"
7"
12"
18"
30"

Hmax (mm)
150
190
340
480
840

Qmax (m3/h)
36.25
90.44
371.1
925.7
3603

The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.

Endress+Hauser

Prosonic FMU 860...862

Appendix A: Weirs and Flumes

A.6 Palmer-Bowlus Flume


conduit diameter D

D/4

D/2

30

D/4
30

Hmax

D/6

blocking distance
FDU 80 = 0.3 m

BD
D/2

preferred head
measuring point

upper
transition

lower
transition
small jump should
occur in this region

upstream
depth

Direction of flow

downstream
depth

throat

channel floor

Code
50
51
52
53
54
55
56
57
58
59

D
6"
8"
10"
12"
15"
18"
21"
24"
27"
30"

Hmax (mm)
120
150
210
240
300
330
420
450
540
600

Qmax (m3/h)
38.08
68.86
150.2
215.8
377.6
504.0
875.6
1077
1639
2133

The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.

Endress+Hauser

Tab. A.6
Pre-programmed
Palmer-Bowlus flume

Note!

117

Appendix A: Weirs and Flumes

Prosonic FMU 860...862

A.7 Rectangular Constricted Sharp-Crested Weir

min. 2 Hmax

crest length B

Hmax
min.
2 Hmax

k = approx. 3 mm
k

blocking distance
FDU 80 = 0.3 m

BD

min. 3 Hmax
45
or
drawdown

weir plate

Direction of flow

channel flow

Code in V2H2
60
61
62
63
64
65
66

Tab. A.7
Pre-programmed
rectangular constricted
sharp-crested weir

Note!

118

B (mm)
200
300
400
500
600
800
1000

Hmax (mm)
120
150
240
270
300
450
600

Qmax (m3/h)
51.18
108.4
289.5
434.6
613.3
1492
2861

The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser

Prosonic FMU 860...862

Appendix A: Weirs and Flumes

A.8 V-Notch Sharp-Crested Weir


(Triangular)

min. 2 Hmax

Hmax
min.
2 Hmax

BD

blocking distance
FDU 80 = 0.3 m

k = approx. 3 mm
k
k

min. 3 Hmax
45
or

drawdown

weir plate

Direction of flow

channel flow

Code in V2H2
70
71
72
73

75
76
77

V-Notch Sharp-Crested Weir

Type
Hmax (mm)
V-notch
90
600
V-notch
60
600
V-notch
45
600
V-notch
30
600
V-Notch Sharp-Crested Weir to British Standards
V-notch
90
390
1
/2 90
390
V-notch
1
/4 90
390
V-notch

Qmax (m /h)
1385
799.8
574.1
371.2

473.2
237.3
120.1

The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.

Endress+Hauser

Tab. A.8
Pre-programmed
V-Notch sharp-crested weir

Note!

119

Appendix A: Weirs and Flumes

Prosonic FMU 860...862

A.9 Formula for Measurement in Open Weirs


Your weir can be accurately calculated by using the following formula and the
information in the following table:
Q = C (h + h )
Where:
Q = flowrate in m3/h
C = constant
h = damming height in mm
= factor
= factor
= factor
Weir, flume
Khafagi-Venturi flume
Increasing side walls
result in identical ,
.
This change only affects
Hmax.

Parshall flume

Type
QV 302

Qmax.
(m3/h)
40,09

1.500

2.500

0.0013140

0.0095299

QV 303

104,3

1.500

2.500

0.0004301

0.0238249

QV 304

231,5

1.500

2.500

0.0003225

0.0317665

QV 305

323,0

1.500

2.500

0.0002580

0.0397081

QV 306

414,0

1.500

2.500

0.0002150

0.0476497

QV 308
QV 310

1024
1982

1.500
1.500

2.500
2.500

0.0001613
0.0001290

0.0635329
0.0794162

QV 313

3308

1.500

2.500

0.0000992

0.1032410

QV 316

6181

1.500

2.500

0.0000806

0.1270659
0.0048651

1"

15,23

1.550

1.000

0.0000000

2"

30,46

1.550

1.000

0.0000000

0.0097302

3"

203,8

1.547

1.000

0.0000000

0.0144964

6"
9"

430,5
950,5

1.580
1.530

1.000
1.000

0.0000000
0.0000000

0.0249795
0.0495407

1 ft

1704

1.522

1.000

0.0000000

0.0675749

1.5 ft

2595

1.538

1.000

0.0000000

0.0924837

2 ft
3 ft

3498
5328

1.550
1.566

1.000
1.000

0.0000000
0.0000000

0.1151107
0.1575984

4 ft

7185

1.578

1.000

0.0000000

0.1962034

5 ft

9058

1.587

1.000

0.0000000

0.2329573

6 ft
8 ft

10951
14767

1.595
1.607

1.000
1.000

0.0000000
0.0000000

0.2670383
0.3324357

British standard weir


4"

36,25

1.500

1.000

0.0000000

0.019732

7"

90,44

1.500

1.000

0.0000000

0.034532

1.500
1.500

1.000
1.000

0.0000000
0.0000000

0.059201
0.088021

1.500

1.000

0.0000000

0.148003

0.200
0.200

2.000
2.000

0.0083313
0.0047711

0.3106790
0.6255716

12"
18"
30"
Palmer-Bowlus flume

6"
8"

3603
38,08
68,86

10"

150,2

0.200

2.000

0.0034924

0.9571182

12"

215,8

0.200

2.000

0.0022844

1.6034450

15"
18"

377,6
504,0

0.200
0.200

2.000
2.000

0.0015814
0.0012679

2.5957210
3.5431970

875,6

21"

120

371,2
925,7

0.200

2.000

0.0008765

5.5433280

24"

1077

0.200

2.000

0.0006771

7.6652450

27"
30"

1639
2133

0.200
0.200

2.000
2.000

0.0005672
0.0004475

9.7043720
12.9501200

Endress+Hauser

Prosonic FMU 860...862

Weir, flume
Rectangular constricted
sharp-crested weir
(with throat)

Rectangular constricted
sharp-crested weir
(without throat)
Adjusting a Q/h curve to
the correct crest length is
carried out using the
appropriate factor in
V2H9.
Trapezoidal sharpcrested weir
(Cipolletti)
Adjusting a Q/h curve to
the correct crest length is
carried out using the
appropriate factor in
V2H9.
V-notch sharp-crested
weir
(Triangular)

Type

B 200

51,18

1.500

0.0000000

0.038931336

108,4

1.500

0.0000000

0.059018248

B 400

289,5

1.500

0.0000000

0.077862671

B 500

434,6

1.500

0.0000000

0.097949584

B 600

613,3

1.500

0.0000000

0.118036497

B 800

1493

1.500

0.0000000

0.156346588

B 1000

2861

1.500

0.0000000

0.194656679

B 1500

6061

1.500

0.0000000

0.3106200

B 2000

13352

1.500

0.0000000

0.4141600

B 1000
(Hmax. 500)

2418

1.500

1.000

0.0000000

0.21632686

B 1000
(Hmax. 1500)

12567

1.500

1.000

0.0000000

0.21632686

B 1000
(Hmax. 300)

1049

1.500

1.000

0.0000000

0.2067454

B 1000
(Hmax. 1500)

11733

1.500

1.000

0.0000000

0.2067454

0.0001571
90

1385
799,8
574,1

2.500

1.000

0.0000000

2.500
2.500

1.000
1.000

0.0000000
0.0000000

0.0000907
0.0000651

30

371,2

2.500

1.000

0.0000000

0.0000421

22,5

276,0

2.500

1.000

0.0000000

0.0000313

90

473,2

2.314

2.650

0.1904230

0.0001980

45

237,3

2.340

2.610

0.2659230

0.0000880

2.314

2.649

0.1430720

0.0000590

22,5

Endress+Hauser

Qmax.
(m3/h)

B 300

60
45

V-notch sharp-crested
weir
(British standard)

Appendix A: Weirs and Flumes

120.1

121

Appendix B: Application Parameter

Prosonic FMU 860...862

Appendix B: Application Parameter V0H3


Five application parameters allow the ultrasonic measuring system to be adapted to the
many possible bulk solid and liquid applications. The application parameters are
selected at matrix position V0H3 (for channel two V4H3)
Application parameter 0, liquids
Application parameter 1, liquids with rapid level changes
Application parameter 2, fine-grained bulk solids
Application parameter 3, coarse bulk solids
Application parameter 4, bulk solids with rapid level changes.
Application parameter 0
Liquids

Application parameter 0, see Fig. 1, provides optimised signal processing for liquids in
closed storage tanks. For bowed-topped tanks in particular the focussing effect of the
top causes double reflections which are often stronger than the echo from the product
surface. This mode ensures that the product echo is evaluated even when the double
echo is stronger.

Application parameter 0 liquids is suitable for the measurement of sludges and


viscous products.
Fig. 1
Application parameter 0 ignores
double echo

envelope curve

product echo

double echo
BA100E70

122

Endress+Hauser

Prosonic FMU 860...862

Appendix B: Application Parameter

Application parameter 1, see Fig. 2, is intended for liquid tanks, where appropriate with
stirres outside the detection zone, where rapid level changes are to be expected, e.g.
in small process or buffer tanks.

Application parameter 1
Liquids, rapid changes

Fig. 2
Application parameter 1, rapid
level changes

Rapid filling and


emptying

BA100E72

Application parameter 2, see Fig. 3, is suitable for fine-grained, dry, fluidizable solids,
such as cement, PVC powder and granules, and which tend to form build up and dust.
The filling noise, which results from the pneumatic filling of the silo, is accounted for by
a dynamic signal evaluation.

Application parameter 2
Fine bulk solids

Fig. 3
Application parameter 2, filling
noise and dust, diffuse
secondary dchoes

Envelope curve

Product echo

Possible
secondary
echo
BA100E75

Endress+Hauser

123

Appendix B: Application Parameter


Application parameter 3
Coarse bulk solids

Prosonic FMU 860...862

Application parameter 3, see Fig. 4, is intended for coarse bulk solids such as stones
and coal. The high noise level and diffuse echoes due to falling products and filling
mound are accounted for by dynamic signal evaluation.

Fig. 4
Application parameter 2,
lumpy materials which cause
diffuse echoes

envelope curve

diffuse
product echo

BA100E73

Application parameter 4
Bulk solids, rapid
changes

Application parameter 4, see Fig. 5, is intended for the measurement of rapidly changing
levels on conveyor belts.

Fig. 5
Application parameter 4, rapidly
changing levels of bulk solids
conveyor belts

BA100E74

124

Endress+Hauser

Prosonic FMU 860...862

Operating Matrix

Operating Matrix
Enter your Operating Parameters in the Matrix Below
H0

H1

H2

H3

H4

H5

H6

H7

H8

H9

V0
V1
V2
V3
V4
V5
V6
V7
V8
V9

Display

Relay Settings:
V1H0

V1H1

V1H2

V1H3

V1H4

Relay function

Switch-on point

Switch-off point

Alternating pump
control

Relay 1

Relay 2

Relay 3

Relay 4

Relay 5

Endress+Hauser

125

Linearisation
Linear
Horizontal
cylinder
Manual
Automatic
Cancel

V2 Linearisation
Channel 1

Service

Operating mode
Level
Simulation

Diagnostic code

V7 Service

V8 Operating
status

V9 Service and
Simulation

V6

V5

V4

4 mA threshold
: 0 off
: 1 on

Last diagnostic code Last but one


E = clear
diagnostic code
E = clear

Select current
: 0 020 mA
: 7 420 mA

Service

Decibel

Decibel

Service

Signal/noise ratio

Echo attenuation

:1
: 3 [0]
:4
:5
Metre/Feet

:0

Actual level

for limit value:


user unit
for tendency:
% change/min

:0
:2
: 8 [60]

Switch-on point

Metre/Feet

[9]

[10]

Metre/Feet

H2
Full calibration

H1
Empty calibration

Relay function
: 1 Limit value
: 2 Tendency
: 3 Alarm relay
:4
:5

V3 Echo parameter Range for automatic


Channel 1
suppression
[0]
Metre/Feet

Relay selection
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5

User unit

H0
Measured value

V1 Relays

V0 Calibration
Channel 1

Service

Instrument and
Software version

Select distance unit


: 0 Metre
:0
: 1 Feet
:1

Service

Safety alarm:
: 0 10 %
: 1 +110 %
Hold

User unit

Metre/Feet

Input volume

Alternating
pump control
off
on

[0]

If no echo
Warning
Alarm

H5

[1]

Line No.

General Reset
333
(for DP: 1)

Service

Envelope curve
: 0 statistics
: 1 [3]
:2

:0
:1

Type of sensor
Value for 0/4 mA
FDU 80
: 80
FDU 80 F
: 80F
.
[0]
.
.
FDU 86
: 86 User unit

H4

[0]

Input volume

for limit value:


user unit
for tendency:
% change/min

[40]

Switch-off point

H3
Application
Liquids
:0
Liquids fast
:1
Fine-grained solids: 2
Coarse-grained
solids
:3
Conveyor belt
:4

Security locking
519
(for DP: 2457)

Limit switch
None
NO contact
Minimum
Maximum
NC contact
Minimum
Maximum

Service

FAC threshold
1100
[20]

Metre/Feet

[9]

Service

FAC rise
off
on

[100]
User unit

:7
:8

Metre/Feet

Measured distance

H8

Simulation volume
User unit

Simulation level
Metre/Feet

Service

Rackbus address
:0 (with RS 485 only)
:1

End value
Linearisation
(for V2H0: 0 only)
Volume of vessel
(for V2H0: 1 only)

Seconds

[5]

Output damping

H7

External
: 0 temperature sensor
None
:0
: 1 Activated
:1
:2

Diameter of vessel
(for V2H0: 1 only)

User unit

[100]

Value for 20 mA

H6

mA

Simulation current

Service

Seconds

[1]

Switch delay

Metre/Feet

Measured level

H9

Empty

Input field

Display field

Bold = default value


[text in brackets] =
default value

0%

100%

Full

Matrix FMU 860

Linearisation
Linear
Horizontal
cylinder
Q/h curve
Manual
Automatic
Cancel

V2 Linearisation
Channel 1

Service

Operating mode
Level
Flow
Simulation

Diagnostic code

V7 Service

V8 Operating
status and
counter

V9 Service and
Simulation

V6

V5

V4

Actual level

4 mA threshold
: 0 off
: 1 on

Last diagnostic code Last but one


E = clear
diagnostic code
E = clear

Select current
: 0 020 mA
: 2 420 mA
:7

Service

Decibel

Decibel

Service

Signal/noise ratio

Echo attenuation

[1]

Q/h curve

:0
. 2 [60]
:4
: 5 for limit value:
. 6 user unit
: 7 for tendency:
: 8 % change/min
for count pulse:
% Qmax

Service

Instrument and
Software version

Reset counter
712

Select distance unit Flow unit


: 0 Metre
: 0 l/s
: 1 Feet
: 1 l/min
l/h
m3/s
m3/min
m3/h
igps
igpm

Service

Safety alarm
: 0 10%
: 1 +110%
Hold

User unit

Metre/Feet
If no echo
Warning
Alarm

[0]

Input volume

[0]

Input level

for limit value:


user unit
for tendency:
% change/min
for count pulse:
% Qmax

[40]

[1]

Line No.

[0]

:0
:1
:2
:3
:4
:5
:6
:7

General reset
333
(for DP: 1)

Security locking
519
(for DP: 2457)

Limit switch
None
NO contact
Minimum
Maximum
NC contact
Minimum
Maximum
:0
:1
:2
:5
:6
:7
:8
:9

Service

Counter unit
l
hl
m3
igal
usgal
bls
inch3
ft3

FAC threshold
1100
[20]

Metre/Feet

[9]

Minutes

[1]

Interval time

Metre/Feet

Measured distance

H8

Service

FAC rise
off
on

Service

Rackbus address
: 0 (with RS 485 only)
:1

End value
Low flow cut off
Linearisation
(for V2H0: 0 only)
Volume of vessel [0]
(for V2H0 :1 only)
Max. flow
[100]
User unit
% of max. flow

[0]

Count factor C3
019999

Seconds

[5]

Output damping

H7

Service

Metre/Feet

Crest length

Seconds

[1]

Switch delay

Metre/Feet

Measured level

H9

:7
:8

Simulation volume
User unit

Simulation level
Metre/Feet

mA

Simulation current

External
Internal counter high Internal counter
: 0 temperature sensor
low
None
:0
: 1 Activated
:1
:2

Diameter of vessel
(for V2H0 : 1 only)

[0]

Count factor C2
019999

User unit

[100]

Value for 20 mA

H6

Service

Envelope curve
: 0 statistics
: 1 [3]
:2

:0
:1

Count factor C1
019999

Alternating
pump control
off
on

Switch-on point

Metre/Feet
Switch-off point

Relay function
Limit value
Tendency
Count pulse 1
Count pulse 2
Count pulse 3
Interval timer
Alarm relay

Metre/Feet

[9]

[10]

H5

Type of sensor
Value for 0/4 mA
FDU 80
: 80
FDU 80 F
: 80F
[0]
.
.
.
FDU 86
: 86 User unit

Application
Liquids
:0
Liquids fast
:1
Fine-grained solids: 2
Coarse-grained
solids
:3
Conveyor belt
:4

Full calibration

H4

H3

H2

Empty calibration

H1

: 1 [0]
:2
:3
:4
: 5 Metre/Feet

:0

:1
:2
:3
:4
:5

V3 Echo parameter Range for automatic


Channel 1
suppression
[0]
Metre/Feet

Relay selection
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5

User unit

Measured value

H0

V1 Relay

V0 Calibration
Channel 1

Empty

Input field

Display field

Bold = default value


[text in brackets] =
default value

0%

100%

Full

Matrix FMU 861

User unit
Relay selection
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5

H0
Measured value

:1
:2
:3
:4
:5

V6 Echo parameter Range for automatic


Channel 2
suppression
[0]
Metre/Feet
V7 Service
Service
V8 Operating
Operating mode
status and
Level Ch1
:0
counter
Level Ch1, Ch2 : 1
Flow Ch1
:2
Flow Ch1,
Level Ch2
:3
Difference Ch2,
Level Ch1
:4
Average value
:5
Distance
:6
Simulation Ch1 : 7
Simulation Ch2 : 8
Back water alarm : 9
Difference Ch1,
Level Ch2
: 10
V9 Service and
Diagnostic code
Simulation

Linearisation
Linear
:0
Horizontal
cylinder
:1
Q/h curve
:2
Manual
:3
Automatic
:4
Cancel
:5
V3 Echo parameter Range for automatic
Channel 1
suppression
[0]
Metre/Feet
V4 Calibration
Measured value
Channel 2
User unit
V5 Linearisation Linearisation
Channel 2
(see V2H0)

V2 Linearisation
Channel 1

V1 Relay

V0 Calibration
Channel 1

Decibel
Service
4 mA threshold
: 0 off
: 1 on

Signal/noise ratio

Decibel
Full calibration
[9]
Metre/Feet

Last diagnostic code Last but one


E = clear
diagnostic code
E = clear

Decibel
Service
Select current
020 mA
420 mA

Decibel
Empty calibration
[10]
Metre/Feet
Actual level
[0]
Metre/Feet
Echo attenuation

Instrument and
Software version

[0]

Input volume

:0
:1

Reset counter
712

Input volume
[0]
User unit
Safety alarm:
10 %
+110 %
Hold
Service
Flow unit
l/s
l/min
l/h
m3/s
m3/min
m3/h
ipgs
ipgm

General reset
333
(for DP: 1)

Envelope curve
: 0 statistics
: 1 [3]
:2
Service
Counter unit
:0 l
: 1 hl
: 2 m3
: 3 igal
: 4 usgal
: 5 bls
: 6 inch3
: 7 ft3

Envelope curve
: 0 statistics
: 1 [3]
:2
Value for 0/4 mA
[0]
User unit
Line No.
[1]

[1]

Line No.

H4
H5
Type of sensor
Value for 0/4 mA
FDU 80
: 80
FDU 80 F
: 80F
.
[0]
.
.
FDU 86
: 86 User unit
Alternating
Count factor C1
pump control
019999
off
:0
on
: 1 [0]

User unit
Safety alarm:
: 0 10 %
: 1 +110 %
Hold
Type of sensor
(see V0H4)

Service
Select distance unit
: 0 Metre
:0
: 1 Feet
:1

Input level
[0]
Metre/Feet
If no echo
Warning
Alarm

Application
(see V0H3)

Metre/Feet
If no echo
Warning
Alarm

Signal/noise ratio

Metre/Feet
Echo attenuation

for limit value:


user unit
for tendency:
% change/min
for count pulse:
% Qmax
Input level

for limit value:


user unit
for tendency:
% change/min
for count pulse:
% Qmax
Q/h curve

[0]

[40]

[60 ]

H3
Application
Liquids
:0
Liquids fast
:1
Fine-grained solids: 2
Coarse-grained
solids
:3
Conveyor belt
:4
Switch-off point

[0]

:0
:1
:2
:3
:4
:5
:6
:7
:8
:9

Metre/Feet
Switch-on point

[9]

[10]

Metre/Feet
Relay function
Limit value Ch1
Limit value Ch2
Tendency Ch1
Tendency Ch2
Count pulse 1
Count pulse 2
Count pulse 3
Interval timer
Alarm relay
Back water alarm
Actual level

H2
Full calibration

H1
Empty calibration

:0
:1
:2
:5
:6
:7
:8
:9

Security locking
519
(for DP: 2457)

Service
Limit switch
None
:0
NO contact
Min. Channel 1 : 1
Max. Channel 1 : 2
Min. Channel 2 : 3
Max. Channel 2 : 4
Min. Channel 1+2 : 5
Max. Channel 1+2: 6
NC contact as
NO contact 712

Value for 20 mA
[100]
User unit
Diameter of vessel
[9]
(see V2H6)
FAC threshold
1100
[20]

Metre/Feet
FAC threshold
1100
[20]

[9]

Diameter of vessel
(for V2H0 : 1 only)

[0]

User unit
Count factor C2
019999

[100]

H6
Value for 20 mA

:0
:1

Measured level
Metre/Feet

Metre/Feet
Limit back water
alarm
%

Metre/Feet

Seconds
Crest length

[1]

Metre/Feet
Switch delay

H9
Measured level

Measured distance

% of max. flow
Rackbus address
(with RS 485 only)

[0]

Minutes
Low flow cut off

[1]

Metre/Feet
Internal time

H8
Measured distance

Simulation volume
User unit

Simulation level
Metre/Feet

mA

Simulation current

Service
Service
Service
External
Internal counter high Internal counter
temperature sensor
low
None
:0
Channel 1
:1
Channel 2
:2
Channel 1+2
:3

FAC rise
off
on

Output damping
[5]
Seconds
Diameter of vessel
(see V2H7)

End value
Linearisation
(for V2H0: 0 only)
Volume of vessel
(for V2H0 :1 only)
Max. flow
[100]
User unit
FAC rise
off
:0
on
:1

[0]

Seconds
Count factor C3
019999

[5]

H7
Output damping

Empty

Input field

Display field

Bold = default value


[text in brackets] =
default value

0%

100%

Full

Matrix FMU 862

Prosonic FMU 860...862

Index

Index
!
4 mA Threshold

L
60

A
Accessories
Actual Level
Alarm
Alternating pump control
Analogue Output

10
38, 52
79
69
60

B
Back Water Alarm
Basic Adjustment
Blocking Distance

58
37
12

LEDs
Length units
Limit Switch
Linearization
Locking
Low Flow Cut Off

29
35, 50
36
40
77
58, 75

M
Measurand Indication
Measuring Principle
Measuring System
Mounting

39, 56
11
9
5, 13

O
C
Characteristic
Commissioning
Commulog VU 260 Z
Commuwin II
Control Panel
Counting Factors
Counting Formula
Counting Unit
Current Output

46, 54 - 55
5
4
32
16
57, 74
57
57
60

D
Display
Display and Controls

29
29

Operating Matrix
Operating Mode
Operation
Output in the Event of an Alarm

28, 125
35, 50
5
61

Q
Q/h Curve

53

R
Rack
Relay Functions
Repairs
Reset

16
63
87
35, 49

S
E
Electrical Connection
Electrical Isolation
Electrical Symbols
Envelope Curve Statistics
Error Diagnosis
Error Messages
Explosion Protection
External Limit Switch
External Temperature Sensor

17
18
6
85
83
82
6
62, 64
19, 36, 51

Safety Conventions
Sensor Connection
Sensor Type
Separate Limit Switch Input
Separate Operating Unit
Shortening the Sensor Cable
Simulation
Software Counter
Software History
Switching Delay
Synchronizing Connection

6
20
36, 50
19
17
21
86
58
4
71
22

F
Fault Analysis
Fault Indications
Fixed Target Suppression

81
81
84

19

Technical Data
Terminal Block
Totalizer

23
18
29, 57

G
Ground Cable

Unit of Flow
Universal HART Communicator DXR 275

H
Handheld Terminal
Heating
Horizontal Cylindrical Vessel

22
21
41

I
Information on the Measuring Point
Integration Time
Interference Signals
Inverting the Current Signal
IP 10 Mounting Plate
IP 40 Plastic Housing
IP 66 Protective Housing

Endress+Hauser

53
4, 31

V
Vessels of Any Shape

42

W
77
62
84
61
15
14
14

Warning

79

129

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Tel. (02) 96 15 42, Fax (02) 96 15 42

Slovakia
Transcom Technik s.r.o.
Bratislava
Tel. (7) 44 88 86 84, Fax (7) 44 88 71 12

Ecuador
Insetec Cia. Ltda.
Quito
Tel. (02) 26 91 48, Fax (02) 46 18 33

Slovenia
Endress+Hauser D.O.O.
Ljubljana
Tel. (01) 519 22 17, Fax (01) 519 22 98

Guatemala
ACISA Automatizacion Y Control Industrial S.A.
Ciudad de Guatemala, C.A.
Tel. (03) 34 59 85, Fax (03) 32 74 31

Spain
Endress+Hauser S.A.
Sant Just Desvern
Tel. (93) 4 80 33 66, Fax (93) 4 73 38 39
Sweden
Endress+Hauser AB
Sollentuna
Tel. (08) 55 51 16 00, Fax (08) 55 51 16 55
Switzerland
Endress+Hauser Metso AG
Reinach/BL 1
Tel. (0 61) 7 15 75 75, Fax (0 61) 7 11 16 50
Turkey
Intek Endstriyel lc ve Kontrol Sistemleri
Istanbul
Tel. (02 12) 2 75 13 55, Fax (02 12) 2 66 27 75
Ukraine
Photonika GmbH
Kiev
Tel. (44) 2 68 81, Fax (44) 2 69 08
Yugoslavia Rep.
Meris d.o.o.
Beograd
Tel. (11) 4 44 19 66, Fax (11) 4 44 19 66

Africa
Egypt
Anasia
Heliopolis/Cairo
Tel. (02) 4 17 90 07, Fax (02) 4 17 90 08
Morocco
Oussama S.A.
Casablanca
Tel. (02) 24 13 38, Fax (02) 40 26 57

Mexico
Endress+Hauser S.A. de C.V.
Mexico City
Tel. (5) 5 68 24 05, Fax (5) 5 68 74 59
Paraguay
Incoel S.R.L.
Asuncion
Tel. (0 21) 21 39 89, Fax (0 21) 22 65 83
Uruguay
Circular S.A.
Montevideo
Tel. (02) 92 57 85, Fax (02) 92 91 51
USA
Endress+Hauser Inc.
Greenwood, Indiana
Tel. (3 17) 5 35-71 38, Fax (3 17) 5 35-84 98
Venezuela
Controval C.A.
Caracas
Tel. (02) 9 44 09 66, Fax (02) 9 44 45 54

South Korea
Endress+Hauser (Korea) Co., Ltd.
Seoul
Tel. (02) 6 58 72 00, Fax (02) 6 59 28 38
Taiwan
Kingjarl Corporation
Taipei R.O.C.
Tel. (02) 27 18 39 38, Fax (02) 27 13 41 90
Thailand
Endress+Hauser Ltd.
Bangkok
Tel. (2) 9 96 78 11-20, Fax (2) 9 96 78 10
Vietnam
Tan Viet Bao Co. Ltd.
Ho Chi Minh City
Tel. (08) 8 33 52 25, Fax (08) 8 33 52 27

Iran
PATSA Co.
Tehran
Tel. (0 21) 8 75 47 48, Fax(0 21) 8 74 77 61
Israel
Instrumetrics Industrial Control Ltd.
Netanya
Tel. (09) 8 35 70 90, Fax (09) 8 35 0619
Jordan
A.P. Parpas Engineering S.A.
Amman
Tel. (06) 4 64 32 46, Fax (06) 4 64 57 07
Kingdom of Saudi Arabia
Anasia Ind. Agencies
Jeddah
Tel. (02) 6 71 00 14, Fax (02) 6 72 59 29
Lebanon
Network Engineering
Jbeil
Tel. (3) 94 40 80, Fax (9) 54 80 38
Sultanate of Oman
Mustafa Sultan Science & Industry Co. L.L.C.
Ruwi
Tel. 60 20 09, Fax 60 70 66

Asia
China
Endress+Hauser Shanghai
Instrumentation Co. Ltd.
Shanghai
Tel. (0 21) 54 90 23 00, Fax (0 21) 54 90 23 03

United Arab Emirates


Descon Trading EST.
Dubai
Tel. (04) 2 65 36 51, Fax (04) 2 65 32 64

Endress+Hauser Beijing Office


Beijing
Tel. (0 10) 68 34 40 58, Fax (0 10) 68 34 40 68

Yemen
Yemen Company for Ghee and Soap Industry
Taiz
Tel. (04) 23 06 64, Fax (04) 21 23 38

Hong Kong
Endress+Hauser HK Ltd.
Hong Kong
Tel. 25 28 31 20, Fax 28 65 41 71

Australia + New Zealand

India
Endress+Hauser (India) Pvt. Ltd.
Mumbai
Tel. (0 22) 8 52 14 58, Fax (0 22) 8 52 19 27

Australia
ALSTOM Australia Limited
Milperra
Tel. (02) 97 74 74 44, Fax (02) 97 74 46 67

Indonesia
PT Grama Bazita
Jakarta
Tel. (21) 7 97 50 83, Fax (21) 7 97 50 89

New Zealand
EMC Industrial Group Limited
Auckland
Tel. (09) 4 15 51 10, Fax (09) 4 15 51 15

America

Japan
Sakura Endress Co. Ltd.
Tokyo
Tel. (04 22) 54 06 13, Fax (04 22) 55 02 75

All other countries

Argentina
Endress+Hauser Argentina S.A.
Buenos Aires
Tel. (01) 1 45 22 79 70, Fax (01) 1 45 22 79 09

Malaysia
Endress+Hauser (M) Sdn. Bhd.
Petaling Jaya, Selangor Darul Ehsan
Tel. (03) 7 33 48 48, Fax (03) 7 33 88 00

South Africa
Endress+Hauser Pty. Ltd.
Sandton
Tel. (011) 2 62 80 00 Fax (011) 2 62 80 62
Tunisia
Controle, Maintenance et Regulation
Tunis
Tel. (01) 79 30 77, Fax (01) 78 85 95

Endress+Hauser GmbH+Co.
Instruments International
Weil am Rhein
Germany
Tel. (0 76 21) 9 75-02, Fax (0 76 21) 97 5-3 45

http://www.endress.com

Endress + Hauser
The Power of Know How
Members of the Endress+Hauser group

BA 100F/00/en/02.03
016038-1010
CCS/CV4.2

08.02/PT

016038- 1010

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