Manual Prosonic Fmu 860
Manual Prosonic Fmu 860
Manual Prosonic Fmu 860
03
016038-1010
Software version 2.3/2.4
Prosonic
FMU 860862
Ultrasonic Measurement
Operating Instructions
FMU 861
FMU 860
FMU 862
Endress + Hauser
The Power of Know How
Table of Contents
Table of Contents
8 Measuring Point Entries . . . . . . . .
Software-History
Notes on Safety
1 Introduction . . . . . . . . . . . . . .
1.1
1.2
1.3
Features . . . . . . . . . . . . . . . . 8
Measuring System . . . . . . . . . . . . 9
Measuring Principle . . . . . . . . . . . 11
2 Installation . . . . . . . . . . . . . .
2.1
2.2
2.3
13
13
17
23
8.1
8.2
3.1
3.2
3.3
. . . . . . . . . . . . . . .
28
29
. .
. .
31
32
34
4.1
4.2
4.3
4.4
4.5
.
.
.
.
34
37
40
42
. .
46
. .
48
5 Flow . . . . . . . . . . . . . . . . .
49
4.6
Basic Settings . . . . . . . . . . .
Basic Adjustment: Empty/Full Adjustment
Linearization . . . . . . . . . . . .
Linearization for Vessels of Any Shape .
Level Difference Measurement for
Screen Control . . . . . . . . . . .
Level Measurement with Calculation of the
Average Value . . . . . . . . . . .
.
.
.
.
.
.
.
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.
79
.
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79
81
84
86
87
87
. . .
89
. . . . . . . .
97
28
. .
. .
3.4
. . . .
11 PROFIBUS-DP-Interface
3 Controls
77
11.1
11.2
11.3
11.4
11.5
11.6
Synopsis . . . . . . . . .
Topology . . . . . . . . .
Adress, Termination . . . . .
Device database and type files
Cyclic data exchange . . . .
Acyclic data exchange . . .
.
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. . 97
. . 98
. 101
. 103
. 104
. 107
122
5.1
5.2
5.3
5.4
Basic Settings . . . . . . . . . . .
Basic Adjustment . . . . . . . . . .
Setting the Totalizers . . . . . . . . .
Flow Measurement and Back Water Alarm
(Only after Selecting Operating Mode
V8H0: 9 Back Water Alarm) . . . . .
. .
. .
. .
49
51
57
. .
58
. . . . . . . . . . .
59
. . . . . . . . . . . . . . . .
63
Index
6 Analogue Output
7 Relays
7.1
7.2
7.3
7.4
7.5
7.6
Endress+Hauser
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65
71
72
73
76
76
. . . . . . . . . . . . . . . . 129
Software History
Software History
SW /
BA
Device and
Software No.
1.0 / 5910
04.93
Device
revision
DD
revision
1.1 / 5911
08.93
12.93
2.0 / 5920
09.95
Changes
Remarks
No change in
documentation
No up/download
between SW 1.x
and SW 2.x
possible
Extended functions
2.1 / 5921
09.95
No change in
documentation
2.2 / 5922
05.99
Extended functions
2.3/
5923
12.99
Extended functions
2.4/
PROFIBUS-DP introduced
12.01 For instruments without PROFIBUS-DP interface version 2.3 remains valid.
Endress+Hauser
Notes on Safety
Notes on Safety
The Prosonic FMU 860...862 is an ultrasonic transmitter which, depending on the
particular version, can be used for the following measurement tasks:
Flowrates in open channels and weirs
Water levels
Control of rakes and pumps
Levels in silos and tanks
Determining the volume or mass of contents on silos and tanks
Approved usage
The transmitters Prosonic FMU 860, 861, 862 have been designed to operate safely in
accordance with current technical, safety and EU standards. If installed incorrectly or
used for applications for which they are not intended, however, it is possible that
application-related dangers may arise, e.g. product overflow due to incorrect installation
or calibration. For this reason, the instruments must be installed, connected, operated
and maintained accordng to the instructions in this manual: personnel must be
authorised and suitably qualified. The manual must have been read and understood,
and the instructions followed. Modifications and repairs to the devices are permissible
only when they are expressly approved in the manual.
Mounting,
commissioning,
operation
Explosion hazardous
areas
Endress+Hauser
Notes on Safety
Meaning
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly
affect operation or may lead to an instrument response which is not planned.
Note!
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to
personal injury or incorrect functioning of the instrument.
Caution!
Warning!
A warning highlights actions or procedures which, if not performed correctly, may lead to
personal injury, a safety hazard or destruction of the instrument.
Explosion protection
Symbol
Meaning
Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion
hazardous area.
Electrical symbols
Symbol
Meaning
Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied.
Alternating voltage
A terminal to which or from which an altenating (sine-wave) current or voltage may be
applied or supplied.
Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by
means of an earth grounding system.
Endress+Hauser
Chapter 1: Introduction
Introduction
Users familiar with operating the Prosonic FMU can use the quick reference instructions
in Section 10 or use the separate quick reference manual KA 017F on level measurement.
First time users are recommended to read thoroughly the operating instructions, which
apply to their application.
Quick reference
operating manual
The Prosonic FMU is an intelligent ultrasonic transmitter for the Prosonic FDU... family of
sensors. The operating manual is structured as follows:
Section 1: Introduction;
contains general information on applications
Section 2: Installation;
contains instructions on installation and electrical connections
as well as technical data.
Section 3: Display and controls;
describes display and front panel controls of the Prosonic
and operation with the DXR 275 HART handheld terminal.
Section 4: Calibration for the measurement of level,
differential and average measurement;
describes basic calibration to rapidly display
a measured value, and other functions, e.g.
linearisation for volumetric measurement
Section 5: Flow measurement;
describes the basic calibration for flow measurement
with open channels and also entering a Q/h curve
for flow measurement
Section 6: Analogue output;
describes setting of the 0/420 mA signal output,
including the fault response of the current output,
as well as the signal response with an external
limit switch
Section 7: Relays and external counters;
describes all relay functions and their adjustment,
as well as the switch response with an external
limit switch
Section 8: Entries for the measuring point;
Locking and unlocking the matrix, entering measuring
point information including using the DXR 275 HART
handheld terminal (measuring point tag, user text)
Section 9: Diagnosis and Trouble-shooting;
contains a description of the fault response,
error messages, a trouble-shooting table,
suppression of interference signals, simulation and instructions
for replacement of the transmitter or sensor
Section 10: Quick reference operating manual for all operating modes
Section 11 PROFIBUS-DP Interface
describes integration of the FMU into an PROFIBUS-DP network
as well as cyclic and acyclic data transfer.
Operating manual
Endress+Hauser
Appendix
Chapter 1: Introduction
Further documentation
In addition to this manual, the following publications also provide information on the
Prosonic FMU:
TI 189F
BA 139F
BA 134F
KA 017F
BA 198F
1.1
Features
Fig. 1.1
Examples of Prosonic applications.
FMU 860
Level measurement
FMU 861
Flow measurement
FMU 862
Differential measurement
Endress+Hauser
1.2
Chapter 1: Introduction
Measuring System
The measuring system consists of: the Prosonic transmitter with a Prosonic sensor. The
two-channel version is for differential measurement or collecting data from individual
measuring points. The certified sensor ensures that the measuring system can be used
in explosion hazardous areas.
Other instruments can be connected to the Prosonic transmitter for special applications:
separate temperature sensor, e.g. if the ultrasonic sensor is heated
separate limit switch, e.g. for detection of level near the blocking distance.
Transmitters and their applications
Prosonic FMU 860 for continuous level and volumetric measurement of liquids and
solids in tanks and silos.
Prosonic FMU 861 for flow measurement in channels and weirs,
Prosonic FMU 862 the two-channel version for
the measurement of flow rate or level with the first channel and level measurement
only with the second channel or
differential or average measurement.
Mounting the
operating unit
+1
+ separate
electronics
Operation in IP 66
protective housing for electronics
Transmitter versions
+ separate
electronics
Mounting the
separate electronics
IP 40 plastic housing
for separate electronics
Endress+Hauser
IP 10 mounting plate
for control panel with electronics
Chapter 1: Introduction
Tab. 1.2
The code on the nameplate
states the version and
configuration. The code is
explained in this table.
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
Interface/protocol
1 Without interface
3 Serial interface with HART protocol
4 Separate serial Rackbus RS 485 interface
5 Separate serieal PROFIBUS-DP interface
FMU 86
Accessories
10
Order code
All-weather cover for the protective housing; material: aluminium, blue lacquered
(Order No. 919 567-0000); stainless steel 1.4301 (Order No. 919 567-0001);
Weight: approx. 1 kg. Mounting screws supplied.
Post mounting material: galvanised steel (for 2" post Order No. 919 566-0000;
for 1" post: 919 566-1000);
stainless steel 1.4301; (for 2" post Order No. 919 566-0001; for 1" post: 919 566-1001);
Weight: approx. 1 kg. Mounting screws and nuts supplied.
HART Communicator DXR 275. Handheld terminal with integrated serial interface for
HART protocol (see operating manual BA 139F/00/en).
Endress+Hauser
Chapter 1: Introduction
The overvoltage protection and power supply units for sensor heating for up to 2
sensors in IP 66 protective housing. Power supply unit (24 V DC) for sensor heating
with integrated overvoltage protection for power supply.
Power supply 230 V (+15%/-20%). Dimensions: IP 66 protective housing
Order No.: 215095-0000
Overvoltage protection unit in IP 66 protective housing.
Dimensions: IP 66 protective housing. Order No.: 215095-0001
Power supply unit (24 V DC) for sensor heating of up to 2 sensors in IP 66 protective
housing.
Power supply 230 V (+15%/-20%).
Dimensions: IP 66 protective housing. Order No.: 215095-0002
1.3
Measuring Principle
An ultrasonic emitter (sensor) mounted above the product is electrically excited and
directs an ultrasonic pulse through the air towards the product. This pulse is reflected
back from the surface of the product. The echoes partially reflected are detected by the
same sensor, now acting as a receiver, and converted back into an electrical signal.
The time taken between transmission and reception of the pulse the run time is directly
proportional to the distance between the sensor and the product surface. The distance
D is determined from the velocity of sound c and the run time t by the formula:
t
D=c
2
With a velocity of sound (in air under normal conditions) c = 340 m/s, a run time of
Ultrasonic measurement
Fig. 1.3
Ultrasonic measuring principle
BD
Blocking distance
FDU 80 = 0.3 m
ENDRESS+HAUSER
Distance D
PROSONIC
FMU 860
1
2
3
4
5
BA100D20
Endress+Hauser
11
Chapter 1: Introduction
Measuring range and
blocking distance
Note!
12
Endress+Hauser
Chapter 2: Installation
Installation
2.1
Caution!
Note!
Notes:
Mount the protective housing in a shaded area. If strong sunlight is expected, then it
is advisable to fit an all-weather protective cover (obtainable as accessory).
Overvoltage protection.
An overvoltage protection unit in an IP 66 protective housing is recommended to
protect the transmitter from voltage peaks especially when mounted in the open.
Endress+Hauser
Note!
13
Chapter 2: Installation
Mounting the IP 66
protective housing and
the IP 40 plastic housing
Fig. 2.1
Mounting dimensions and
clearances of the IP 66
protective housing and the
IP 40 plastic housing with
separate operating unit (leave
10 cm area above the IP 40
plastic housing for the plug)
Fig. 2.2
Cable entry through the bottom
or rear.
Mounting screws:
max. 4.5 mm,
screw head max. 9.5
Separate
connection
chamber
14
Endress+Hauser
Chapter 2: Installation
Fig. 2.3
Mounting all-weather protective
cover and attaching the
transmitter to a post
92
Mounting the IP 10
mounting plate
6,4
11
10
12,7
10
Fig. 2.4
Dimensions of the IP 10
mounting plate for control panel
mounting (leave 10 cm area
above the IP 40 plastic housing
for the plug)
10,5
24,5
280
Endress+Hauser
15
Chapter 2: Installation
Mounting in a control
panel
Fig. 2.5
Dimensions for mounting the
operating unit in a control panel.
The board with the transmitter
electronics is mounted separately
in the control cabinet.
Fig. 2.6
The clips are inserted opposite
one another on to the fixing
points. With thick control
cabinets, the fixing points at the
rear may be used.
Z 5:1
BA100D67
Z 2:1
BA100D66
Mounting in a rack
Fig. 2.7
Mounting of an operating unit for
a rack. The board of the
transmitter electronics is mounted
separately in the cabinet.
BA100E28
16
Endress+Hauser
2.2
Chapter 2: Installation
Electrical Connection
Warning!
Ensure that the power is switched off when the unit is connected up.
All regulations applicable must be observed if the ultrasonic sensor is to be used in
an explosion hazardous area.
Separate Operating Unit
The separate operating unit is connected to the transmitter electronics by the connecting
cable supplied which has nine-pole plugs at both ends (for nine-pole D-sub
connections).
Press the plug of the connecting cable into the jack of the transmitter electronics and
screw the plug in tightly using a small flat bladed screwdriver. Connect the other end of
the connecting cable in the same way. The operating unit mounted in the control panel
or rack must be grounded!
Electrical connection
of the operating unit
for mounting in the
control panel.
or
grounding
terminal
grounding terminal
nine-pole
D-sub
connection
nine-pole D-sub
connection
nine-pole D-sub
connection
or
Endress+Hauser
17
Chapter 2: Installation
L+ LL1 N
5
YE RD YE RD
24 VAC; 48VAC;
115 VAC; 230VAC
Sensor 2
RS-485 version
5
RS-485
B
RxD/TxD-N
GND
RxD/TxD-P
RS-485
11 12 13
RxD/TxD-N
GND
RxD/TxD-P
31 32 33 41 42 43 51 52 53
DP
11 12 13
Sensor 1
Profibus-DP version
DP
Temp.
0/4 20 mA
L1
N
PE
terminals fitted to
the version with
5 relays only
70 71 80 81 82 90 91 92
Sync. FMU
6 7 11 12 13 21 22 23 31 32 33 41 42 43 51 52 53 60 61 62 63 64
4 5
Liquiphant
Soliphant
1 2 3
L+
20 30 VDC L-
Fig. 2.8
Assignment of the terminal strip
connections.The electrically
isolated parts are separated by
lines shown in half-tone.
The terminal block, for cable diameters up to 2.5 mm2, is located in a separate connection
chamber which is accessible by opening the plastic cover. The pre-pressed knock-outs
in the connection area have to be removed for cable entry (underside for 5 x Pg 16,
4 x Pg 13.5, rear 5 x Pg 16). All terminals are clearly marked. Fig. 2.8 shows the wiring
diagram of the Prosonic FMU (Terminal 3 is only for internal ground connection).
0/4 20 mA
Terminal block
31 32 33 41 42 43 51 52 53
Electrical isolation
The current output, relay outputs, RS 485 interface, mains connection and sensor input
are electrically isolated. On FMU 862, the two current outputs are electrically connected,
likewise the two sensors inputs. (In Fig. 2.8, the electrically isolated areas are indicated
by the thick, speckled lines).
Power switch
When using the public powers supply, install an easily accectable power switch in the
proximity of the device. Mark the power switch as a disconnector for the device
(IEC/EN 61010).
18
Endress+Hauser
Chapter 2: Installation
Ground cable
Housing less
Ground terminal
Ground terminal
Only a unit whose input is not potential-free may be connected direct to the current
output.
The number of potential-free units is unlimited, paying due respect to the min. or
max. load, see technical data in this chapter.
For max. permissible contact loading see technical data.
All Prosonic transmitters have an additional limit switch input. Exceeding the level to
come within the blocking distance of the sensor is also indicated promptly by the display,
the signal output and the relays.
Caution!
The maximum short-circuit current is 20 mA; for 24 V supply
Caution!
e.g. Liquiphant
breaker or maker
(passive)
Fig. 2.9
Left:
All transmitters have a separate
limit switch input
FMU 86
FDU
Right:
Separate switching input e.g. for
Liquiphant or Soliphant or for an
external passive maker or breaker
Max.
Maximum
short-circuit current
20 mA
Endress+Hauser
External
temperature sensor
19
Chapter 2: Installation
Sensor connection
Fig. 2.10
Electrical connection of Prosonic
sensors.
FDU 80/81
with heating
FDU 80/81/82
Core colors
BK
black
RD
YE
=
=
red
yellow
GNYE =
green yellow
BN
brown
BU
blue
Use a terminal
box for cables
up to 300 m
Use a terminal
box for cables
up to 300 m
Power unit
for heating
Sensor extension
cable:
FDU 80, 80F, 81, 81F,
82:
Ord. No. 938278-0120
FDU 83, 84, 85:
Ord. No. 938278-1021
FDU 86:
Ord. No. 52000261
FMU 862
(Channel 2)
FMU 862
(Channel 2)
FDU 83/84
FDU 85/86
FDU 83/84
FDU 85/86
Use a terminal
box for cables
up to 300 m
Use a terminal
box for cables
up to 300 m
FMU 862
(Channel 2)
FMU 862
(Channel 2)
Ground at terminal box
20
Ground at FMU
Endress+Hauser
Chapter 2: Installation
Fig. 2.11
Shortening the sensor cable
Loosen the screening and twist
the metallic braiding to the third
(black) wire.
screening
The sensors FDU 80 and FDU 81 can be supplied with heating units. For heated sensors:
The connecting terminals for the heating unit are delivered with the sensor. They are to
be mounted in the connection compartment of the transmitter; the mounting bore lies
above the terminals 63 and 64 (see Fig. 2.13).
Technical data for an external power supply for heating the sensor
24 V 10% DC, residual ripple smaller than Uss 100 mV. For each heated
sensor, 250 mA, 8 W.
Ultrasonic sensor
with heating
Fig. 2.12
Connecting Prosonic sensors with
heating unit
(see also Fig. 2.11 Electric
Connection of Prosonic Sensors)
to power supply
Endress+Hauser
terminals
from sensor
21
Chapter 2: Installation
Synchronization line
Fig. 2.13
Parallel connection of max. 20 units
FMU 86
63
FMU 86
63
64
FMU 86
63
64
max. 20 units
64
The Prosonic transmitter can be configured and addressed for operational status using
a DXR 275 HART handheld terminal if a HART interface is available for it. In this case a
plug-in module extends the function of the first current output, making it an interface with
serial data transmission on the 0/4...20 mA signal line. Units connected to the current
output are entirely unaffected by this digital signal. The plug-in module can be retrofitted.
The handheld terminal is connected on site either to current output 1 (Terminals 4
and 5) or in the control room to the communication resistor (see Fig. 2.15)
Rmax 600
Use two-wire screened cable, maximum capacitance 60 nF.
Fig. 2.14
Connection of the HART
Communicator DXR 275 in the
field and in the control room.
I-- I+
45
Field
Control room
Communication
resistor
420 mA
22
Endress+Hauser
2.3
Chapter 2: Installation
Technical Data
Manufacturer
Endress+Hauser GmbH+Co.
Function
Interfaces
Miscellaneous
CE-mark
General specifications
Input characteristics
Sensor:
Separate temperature
sensor input for FMT 131
(Temperature sensor
FMT 131 is available as
accessory)
Applications:
With heated sensors or if the temperature does not have to
be measured in the sensor.
Function:
For temperature compensation of the sound run time in
flumes.
NTC design
Analog outputs
Output
Signal underflow /
Signal overflow
Output characteristics
4...20 mA, switchable to 0...20 mA
(current signal with inverse function)
for FMU 862: same values for second channel,
switchable together with channel 1 to 020 mA
with plug-in module for serial interface (HART)
4 mA threshold switchable
420 mA
020 mA
Signal underflow
3.84 mA
0.50 mA
Signal overflow
2020.5 mA
2020.5 mA
10 %
110 %
hold
0 ... 20mA
2 mA
22 mA
last measured value
4 ... 20 mA
2.4 mA
21.6 mA
last measured value
Output on alarm
Current limitation
24 mA
Measuring uncertainty
Damping
0300 sec.
Max. load
600
Communication resistor: 250
Load effekt
negligible
Relays
Typ
Function
Limit values
Endress+Hauser
Limit switch
Fault message
Tendency message
Pulse generator (FMU 861 and 862 only)
(max. counting rate 2 Hz, pulse with 200 msec)
Time pulse generator (FMU 861 and 862 only)
Back water alarm (FMU 862 only)
23
Chapter 2: Installation
Output characteristics
(continued)
Totaliser
Software totaliser
Communication interface
Power supply
Environment
24
Hart-Communicator
DXR 275
Rackbus RS 485
PROFIBUS-DP
Synchronizing connection
Parallel link for twenty units when several sensor cables are
run side by side over long distances.
Interface for
Endress+Hauser Service
Alternating voltage
Power consumption
Direkt voltage
Power consumption
Safe isolation
Operating temperature
20+60 C
Storage temperature
40+80 C
Climatic class
Ingress protection
DIN 40 050
Protective housing
IP 66 with closed housing and corresponding cable glands
IP 40 with open housing
IP 10 with open terminal compartment
Plastic housing and cable gland for same protection: IP 40
Mounting plate: IP 10
Separate operating unit for control panel: IP 40
Separate operating unit for rack: IP 10
Endress+Hauser
Chapter 2: Installation
Electromagnetic
compatibility
AC power supply:
Emitted interference to EN 61326 ; Class B equipment; Immunity
to interference to EN 61326 ; Annex A (industry sector)
DC power supply:
Emitted interference to EN 61326 ; Class A equipment
Immunity to interference to EN 61326 ; Annex A (industry sector)
for PROFIBUS-DP instruments:
Emitted interference to EN 61326; Class A equipment
Immunity to interference to EN 61326
Explosion proof
Housing
Mechanical specifications
IP 66 Protective housing
IP 40 Plasting housing
Weight: 1 kg
IP 10 Mounting plate
Weight: 0.8 kg
IP 40 Separate operating
Version for mounting in a panel or rack
unit (keyboard and display) Connection cable to transmitter electronics 3 m long
Weight: 0.3 kg
Electrical connection
Endress+Hauser
X
X
FM Class I; Div. 2
Groups A...D
Certificates
Transmitter FMU
Sensors FDU
Temperature sensor FMT
BVS Zone 10
FM Class I; Div. 1;
Groups AD
FMT
FMU
FDU 86
FDU 85
FDU 84
ATEX II 2 G
ATEX II 1/2 D
FDU 83
FDU 82
Cable
FDU 81 F
FDU 81
Connection
FDU 80 F
FDU 80
Cable entries
25
Chapter 2: Installation
FDU 81/FDU 81 F 9)
FDU 80
FDU 81
FDU 82
5m
10 m
5m
10 m
20 m
5m
10 m
Blocking distance
0.3 m
0.5 m
0.3 m
0.5 m
0.8 m
Materials
Housing/thread/
diaphragm
ETFE
ETFE
PP-GF
PP-GF
PP-GF
EPDM
Dimensions
Measuring ranges
Liquids
Solids
Diaphragm seal
Weight
Operating temperature
EPDM
EPDM
0.5 kg
0.55 kg
0.55 kg
0.6 kg
4095 C
Limits
10)
4095 C
Ambient temperature
4095 C
8)
10)
4095 C
8)
20 C+60 C
40 C+60 C
8)
1.2 kg
20 C+80 C
1)
20 C+80 C
40 C+80 C
8)
40 C+80 C8)
4095 C
4095 C
40 C+60 C
40 C+80 C
40 C+80 C
Max. Operating
pressure pabsolute
4 bar7)
4 bar7)
2 bar7)
2 bar7)
2 bar7)
Relative humidity
100 %
100 %
100%
100%
100%
Heating
FDU 83
FDU 84
FDU 85
2) IP 68 tested in 1 m submersion, 24 h
3) A coating in 1.4301 around the
PPA housing allows it to be used
in Zone 10
4) 0.5 mm stainless steel 1.4571 with
4 mm closed-cell PE coating on
side nearest product
5) 1 mm thick aluminium with 5 mm
closed-cell PE coating on side
nearest product
7) May be used at high pressures
but only after first contacting
Endress+Hauser
8) May be used at high temperatures but
only after first contacting
Endress+Hauser
9) With 3A approval optional
Dimensions
25 m
Solids
15 m
25 m
45 m
Blocking distance
1.0 m
0.8 m
0.8 m
PPA3)
1.4301 or Aluminium
1.4571
EPDM
PPA3)
1.4301 or Aluminium
1.4571/PE4)
EPDM
UP
UP
AL/PE5)
EPDM
3.1 kg
4.7 kg
5.0 kg
Materials
Housing
Thread
Diaphragm
Diaphragm seal
Weight
Operating temperature
Limits
Ambient temperature
26
20 C+80 C
40 C+80 C
8)
40 C+80 C
7)
20 C+80 C
40 C+80 C
8)
40 C+80 C
7)
1.5 bar
20 C+80 C
40 C+80 C8)
40 C+80 C
1.5 bar7)
Max. operating
pressure pabsolute
1.5 bar
Relative humidity
100 %
100 % (at 60 C)
95 % (at 80 C)
100 % (at 60 C)
95 % (at 80 C)
Protection 2)
IP 68
IP 68
IP 68
Endress+Hauser
FDU 86
30
Typ
Chapter 2: Installation
ca. 450
Dimensions
198
Measuring ranges
Liquids
Solids
70 m
Blocking distance
1.6 m
Operating frequency at 23 C
11 kHz
Materials
Housing
Thread
Diaphragm
Diaphragm seal
Weight
UP
VA/UP
AI/PTFE 11)
Silicone
5 kg
Operating temperature
40 C+150 C 8)
Limits
40 C+80 C 12)
40 C+140 C 13)
3 bar 7)
Relative humidity
100 %
Protection
2)
Mounting
Integrated temperature sensor
IP 68
G1A or 1 NPT
X
Endress+Hauser
27
Chapter 3: Controls
Controls
This Section describes how the Prosonic FMU is operated. It is divided into the following
sections:
Prosonic operating matrix
Display and controls of the Prosonic FMU
Display and controls of the DXR 275 HART handheld terminal
3.1
All functions including the analogue outputs and relay switch points are configured via
the operating matrix. Fig. 3.1 shows a part of the display and its relationship to the
operating matrix of the Prosonic FMU:
Each field in the matrix is accessed by a vertical (V) and horizontal (H)
position which can be entered using the keys on the Prosonic or the handheld
terminal.
The operating matrix is given at the back of this manual. A folded copy of the operating
matrix is also found in the cover of the field housing.
Fig. 3.1
Part of the Prosonic display and
relationship to the operating
matrix.
The complete matrix consists of
10 x 10 fields although not all
have functions
Press together V, H:
The display jumps to
V0H0
Selecting a horizontal field
H0 H9
BA100E41
The most important matrix fields for measured values are given in Table 3.1. (Channel 2
is only available with the FMU 862).
Tab. 3.1
The most important matrix fields
for displaying measured values
28
Display field
Channel 1
Channel 2
measured value
V0H0
V4H0
distance
V0H8
V4H8
level
V0H9
V4H9
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3.2
Chapter 3: Controls
The display has 4 1/2 characters to indicate the value of the parameter, the matrix field
V and H as well as other display symbols.
Display symbols
Fig. 3.2
Display symbols
Fault
indication
symbol
Signal overflow
symbol
BA100E44
Note!
If a number cannot be displayed on the 4 12 digit display, E--- appears.
Changes are not possible if the matrix has been locked (Section 8.2)
Non-flashing parameters are either read-only indications or locked entry fields.
Note!
Fig. 3.3 shows the front panel with all controls and displays. Table 3.2 shows the function
of the operating keys.
A yellow LED is assigned to each relay which lights when the relay is energised.
The fault function can be assigned to any of the relays (see Section 9).
A green LED lights when the transmitter is in standby and flashes on warning (see
Section 9).
Six-digit totaliser (non-resetable):
FMU 860 has no totaliser,
FMU 861 always has a totaliser,
FMU 862 has a totaliser as option.
Endress+Hauser
29
Chapter 3: Controls
Fig. 3.3
Front panel of the
Prosonic FMU 86
Yellow
Green
Parameter entry
keys
BA100E40
Tab. 3.2
Prosonic FMU 86
Parameter entry and display keys
Keys
Function
Matrix selection
Press V to select the vertical position.
Press H to select the horizontal position
Press simultaneously to select the measured value field, V0H0
Parameter entry
Select the digit to be changed.
The digit at the extreme left is selected and flashes.
Move to the next digit by pressing again. When the last digit
is reached selects the leftmost digit again.
To change the position of the decimal point, press down both
and +. The decimal point moves 1 space to the right.
The two-channel Prosonic FMU 862 can show measured values alternately for both
channels every two seconds. The channel is easily identified on the display:
V0H0 shows the value for Channel 1
V4H0 shows the value for Channel 2.
Step
1
30
Matrix
V0H0
Entry
E
Significance
The measured value for Channel 1 (V0H0) and
Channel 2 (V4H0) are shown alternately
until E is again pressed.
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3.3
Chapter 3: Controls
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31
Chapter 3: Controls
3.4
When operating with the Commuwin II display and operating program (from Version 1.5
onwards) the Prosonic transmitter is set and operated using either
an operating matrix or
the graphic operating mode
The appropriate server (e.g. HART, DPV1 or ZA 672) must be activated. A description
of the Commuwin II operating program is given in the operating instructions BA 124F.
Operating matrix
Other functions of the Prosonic FMU can be called up in this operating mode within the
instrument parameters menu.
Every row is assigned to a function group.
Every field shows one parameter.
The calibration parameters are entered in the appropriate fields.
32
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Endress+Hauser
Chapter 3: Controls
Graphical operation
33
This chapter deals with the basic settings necessary to enable the Prosonic FMU to
operate with the ultrasonic sensor and for you to obtain an indicated measurand rapidly:
for level measurement or
for the measurement of difference or average value
Setting is carried out in three steps:
Basic settings
Basic adjustment and
Linearization, only necessary for special applications.
Note!
Note!
As long as the basic settings have not been concluded, the Prosonic FMU emits a
warning message.
For FMU 862 we recommend that, after the basic settings, channel 1 should first be
adjusted and linearized, then channel 2.
The matrix positions for channel 2 are on the right of the step-for-step entries.
Setting of the analog outputs and the relays is described in chapters 6 and 7.
When all parameters have been entered, the matrix can be locked
(see chapter 8).
After locking, all entries can be displayed, but not altered.
When entering the parameters the values entered can be noted in the table on page 111.
4.1
Basic Settings
In detail, the following entries have to be made for the basic setting of the Prosonic FMU:
Reset the Prosonic FMU.
When commissioning for the first time or after replacing the sensor or
transmitter (only during initial commissioning) or after changing between the
operating modes flow and level
Setting the unit of length
Setting the operating mode
Entering the type of sensor or both sensors
Entries regarding external measuring devices (external limit switch, external
temperature sensor)
34
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During initial commissioning a reset to the values preset in the works (known as default
values) should be made.
By entering 333 (if operated via PROFIBUS-DP: 1) in matrix field V9H5 the default values
can be reset.
Step
1
2
Matrix
V9H5
-
Entry
333
E
Meaning
Enter the value 333 (for operation via PROFIBUS-DP: 1)
Confirm entry
Note!
After resetting the transducer:
The length unit is the same as that before the reset
Any curve which has been previously entered by the user remains stored;
the transmitter selects the linear mode.
The Prosonic FMU can be set in feet or metres (default). The length unit is changed in
matrix field V8H3.
Step
1
2
Matrix
V8H3
-
Entry
e.g. 1
E
Length units
Caution!
Note!
Modes 2 and 3 and 9 for flow measurement are described in chapter 5.
For mode 3 and 9 the channel for measuring rate of flow should be set first.
Modes 7 and 8, simulation of channels 1 and 2, are described in chapter 9.
Step
1
2
Note!
Meaning
1 = feet; 0 = metres (default value)
Confirm entry
Caution!
Units of length may only be altered immediately after a reset of the transmitter
After determing the length unit, this can only be altered when all other parameters
are also changed.
Units of length are the same after resetting the Prosonic as before the reset
0=
1=
3=
4=
5=
10 =
Matrix
V8H0
-
Endress+Hauser
Entry
e.g. 0
E
Note!
Meaning
Mode 0, level measurement in channel 1
Confirm entry
35
Now enter the type of sensor. For two-channel units the types of both sensors must be
entered. The ultrasonic echo can not be evaluated for roughly 5 minutes after the entry
of the sensor type. During this time (in which the optimum frequency is attained) the last
measured value is displayed.
80 =
80F =
81 =
81F =
82 =
83 =
84 =
85 =
86 =
FDU 80
FDU 80 F
FDU 81
FDU 81 F
FDU 82
FDU 83
FDU 84
FDU 85
FDU 86
Step
1
Matrix
V0H4
Entry
e.g. 82
Meaning
Sensor FDU 82 is connected to channel 1
Confirm entry
Entries regarding
external measuring
devices
V4H4
e.g. 82
Confirm entry
If an external limit switch or temperature sensor, or both, are connected to the Prosonic
FMU, it is necessary to activate the external measurements (see chapter 6 Analog
output and chapter 7 Relays).
Limit switch
External temperature
sensor
36
Step
1
Matrix
V8H6
Entry
e.g. 2
Step
1
Matrix
V8H7
Entry
e.g. 1
Meaning
Limit switch is connected and
should operate at maximum in channel 1
Confirm entry
Meaning
external temperature sensor is connected and provides a
temperature signal for channels 1
Confirm entry
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4.2
Sensor FDU
Level
m or ft
V0H9 (V4H9)
Level, V0H0
(V4H0)
Distance sensor-product
V0H8 (V4H8)
Full = 100%
BD
Empty = 0%
BA100Y76
Step
1
Matrix
V0H1
Entry
e.g. 13
2
3
V0H2
E
e.g. 12
4
5
V0H0
Meaning
Distance between sensor membrane and
0% point. If a value is entered which
exceeds the measuring range of the sensor,
the transmitter assumes the default value.
Confirm entry
Distance between the 0% point and
the 100% point.The 100% point may not be
within the blocking distance of the sensors
Confirm entry
The measurand is displayed as % of the
range.
Channel 2
V4H1
V4H2
V4H0
After Empty/Full
adjustment
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37
Preset operating values that can be called off and used for various purposes shorten
commissioning. By selecting only one application parameter the measuring line is
automatically adapted to suit one of five typical applications. The level applications can
be selected in matrix position V0H3.
Level applications
0 = Liquid
1 = Liquid, application with rapid change in level
2 = fine-grained solids
3 = coarse-grained solids
4 = conveyor belt loading (solids, application with rapid change in level)
The effects of the various applications on the ultrasonic measurement are described in
Appendix B.
Step
1
Matrix
V0H3
Entry
e.g. 1
Meaning
Level application rapid liquids
is selected
Confirm entry
Channel 2
V4H3
When the measuring task demands high accuracy, the entry of an Actual level
enhances the accuracy. The exact level is, for example, measured with a dip stick and
then entered in V2H1.
Step
1
2
Matrix
V2H1
-
Entry
Meaning
e.g. 2.46 Actual level is 2.46 m
E
Confirm entry
Channel 2
V5H1
Display of height in
meters or feet
The level height in metres (or feet, depending on the original setting) can be displayed
in matrix field V0H9 (V4H9 for channel 2).
The following entries are only necessary when no linearization is made afterwards.
If the measurand in V0H0 is not to be indicated in % but in some other unit, the full scale
value required is entered in V2H7. With these entries, for example, the contents or volume
of a vertical, cylindrical tank can be measured. Below the term volume is used in the
entry steps. Replace it by the numerical value of your unit of measurement.
Step
1
2
3
4
Note!
38
Matrix
V2H7
V2H0
-
Entry
e.g. 750
E
0
E
Meaning
Enter volume 750 m3 at 100%
Confirm entry
Activate linearization linear
Confirm entry
Channel 2
V5H7
V5H0
Note!
A reset does not automatically set the display to a percentage! If the display is to return
to a percentage, then 100 must be entered in V2H7 for 0100 %.
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Measurand indication
Matrix
Measurand
Note
V0H0
V4H0
Level or volume
Tab. 4.1
Measurand indication
V0H8
V4H8
V0H9
V4H9
Level
indication of level in m or ft
V0H9 for channel 1, V4H9 for channel 2
V3H1
V6H1
Echo attenuation db
V3H2
V6H2
Signal-noise ratio
V8H8
V8H9
V9H0
Diagnostic code
V9H1
V9H2
V9H3
The first two figures are the unit code, the last
two are the software number
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39
4.3
Linearization
In tanks and vessels in which the volume is not directly proportional to the level, a level
measurement is converted into a volume measurement by linearization. The parameters
of linearization are entered in matrix line V2 for channel 1 and line V5 for channel 2. The
types of linearization, horizontal, cylindrical tank and tank with conical outlet, are
described in sections 4.3 and 4.4.
The following linearizations can be selected in V2H0:
0 = linear (default)
1 = horizontal cylindrical
3 = manual entry
4 = automatic entry
5 = delete
After linearization
After linearization
In V0H0 the volume in the tank or silo can be read (V4H0 for channel 2).
In V0H9 the level can be read (V4H9 for channel 2).
The switching points of the relays must be set in accordance with the volume
units.
Analogue outputs: confisure the analogue outputs accordingly.
Two important rules for linearization must be observed:
Linearization zero
The level entries for linearization and the level entry for the empty adjustment
must both refer to the same zero point.
Units of measurement:
For all level entries the numerical values must always refer to the same unit of
length, as defined in V8H3.
Also for all volume entries the numerical values entered must always refer to
the same dimensional unit. For example, all values entered for volume must
be in litres, hl or other unit.
Caution!
40
Caution!
When manual entries are made, always delete the old linearization (V2H0=5), before
entering new points.
If the linearization limit is exceeded or dropped below::
The curve is extrapolated downwards (upwards) by a maximum 10% with the first
two (or last two) points.
Endress+Hauser
The setting linear in the matrix field Linearization V2H0 is used when the linearization
has to be switched off for measuring level as a percentage of total level. The linearization
table is still in the memory, but no longer active.
Step
1
2
Matrix
V2H0
-
Entry
0
E
Meaning
Choose linearization linear
Confirm entry
In this mode the Prosonic FMU utilizes a linearization table valid for all horizontal,
cylindrical vessels to calculate the volume from the level of the filling. Consequently,
after the Empty/Full adjustment only two entries have to be made so that the volume of
the filling may be displayed in VOHO: the diameter of the tank and its volume.
Horizontal cylindrical
vessel
Fig. 4.2
Parameters needed by the first
channel for calculation and
linearization of the FMU with a
horizontal, cylindrical tank.
BD
Diameter:
Volume:
V2H6
V2H7
full
empty
BA100Y77
Step
1
2
3
Matrix
V2H6
V2H7
-
Entry
e.g. 10
E
e.g.200
4
5
6
V2H0
-
E
1
E
Endress+Hauser
Meaning
Enter tank diameter
Confirm entry
Enter tank volume
If 100 is entered, the measurand is
displayed as percentage volume
Confirm entry
Activate linearization
Confirm entry
Channel 2
V5H6
V5H7
41
4.4
The linearization modes manual and semiautomatic are set to measure the volume
of vessels which are not horizontal cylinders. A widespread example of such vessels is
a tank with conical outlet. To measure the volume in such vessels the Prosonic FMU
utilizes a table, in which the volume is stored for several levels. This table can be entered
by hand.
Fig. 4.3
Parameters needed for
linearization and the matrix fields
for channel 1
Level in m or
feet
Level points
BD
0/420 mA signal
Volume
BA100Y78
The pairs of values in the table (volume/level) can be found in two ways and entered:
when the level/volume ratio is known Linearization mode Manual:
All pairs of values (volume/level) are entered from an existing table or a curve
supplied by the tank manufacturer.
when the level/volume ratio is unknown: filling the tank with known amount of
liquids.
Automatic linearization mode
The following procedure has to be repeated several times: The tank is filled
and the volume is measured (e.g. with a flow measuring unit). The measurand
for the volume is entered in V2H4. The associated level is registered
automatically. This procedure is repeated several times with different
quantities, where possible uniformly spread over the whole range from empty
to full vessel.
42
Endress+Hauser
Note!
It is reasonable to enter at least three points.
With the first pair of values the smallest volume to be measured and the
corresponding level should be entered.
With the last pair of values the largest volume to be measured and the
corresponding level should be entered.
The more pairs of values you enter, the more exact is linearization. You can enter a
maximum of 32 pairs of values.
Having activated linearization, the points are sorted according to rising level and
subjected to a plausibility check.
After entering the point number the assigned pair of values, level and flow, can be
displayed.
Endress+Hauser
Note!
43
No
V2H5
Level
V2H3
Volume
V2H4
No.
V2H5
17
18
19
20
21
22
23
24
25
10
26
11
27
12
28
13
29
14
30
15
31
16
32
Step
1
2
3
4
5
6
7
8
Matrix
V2H0
V2H3
V2H4
V2H5
-
Entry
5
E
e.g. 0
E
00.00
E
2
E
Level
V2H3
Meaning
Deletes the active linearization characteristic
Confirm entry
Enter level
Confirm entry
Enter volume
Confirm entry
Second point is displayed
Confirm entry. The FMU jumps to
V2H3 (or V5H3), (the next point
number is automatically selected)
44
Volume
V2H4
Channel 2
V5H0
V5H3
V5H4
V5H5
V5H0
Endress+Hauser
Step
1
2
3
Matrix
V2H0
V2H0
Entry
5
E
4
4
5
6
V2H4
E
00.00
E
7
8
V2H5
-
2
E
Meaning
Deletes the active linearization characteristic
Confirm entry
Activates automatic entry
of a characteristic
Confirm entry
Enter volume
Confirm entry. The associated level in
V2H3 (or V5H3) is registered automatically
Second point number displayed
Confirm entry. The FMU jumps to V2H4
(or V5H4)
Channel 2
V5H0
V5H0
V5H4
V5H5
V5H0
If an error was made in the entry, the wrong value can be overwritten by entering the
table number in V2H5 and the new value in V2H3 or V2H4 (for FMU 862: enter the table
number in V5H5 and the new values in V5H3 or V5H4 for channel 2).
Having activated the linearization, the points are sorted and subjected to a
plausibility check.
Step
1
2
3
4
Matrix
V2H5
V2H3/
V2H4
-
Entry
132
E
e.g. 10
Meaning
Enter the table number to be corrected
Confirm entry
Enter correct volume or level
Confirm entry
Endress+Hauser
Channel 2
V5H5
V5H3/
V5H4
V5H0
45
All values in a linearization table can be deleted in one step; in the matrix field V2H0 for
selection of linearization the setting cancel must be selected and confirmed.
Step
1
2
3
4
Note!
Matrix
V2H0
V2H0
Entry
5
E
e.g. 1
Meaning
Select linearization cancel
Characteristic deleted
Level, select horizontal cylindrical
as new mode
Confirm entry
Fig. 4.4
Level difference measurement
for screen control
The level can be shown on
channel 1 or 2 depending on
the operating mode used.
Channel Channel
1
2
h1
h1h2
10
h1h2
h2
V5H0
Note!
If a different linearizations mode is selected, the characteristic entered manually or
semiautomatic remains stored in the Prosonic FMU, without being used. If linearization
manual is later re-selected, the measuring properties of the Prosonic FMU are the
same as before.
4.5
V8H0
Channel 2
V5H0
FMU 862
Display Display
V4H0
V0H0
(%)
(%)
BD
100 %
BD
100 %
upstream
V0H1
V0H2
downstream
h1
0%
Channel 1
V4H2
V4H1
h2
Channel 2
0%
Fig. 4.4 shows a typical example of level difference measurement at a sewage plant.
Two Prosonic sensors measure the difference between the levels h1 and h2. The
difference in water level, h1 -h2, is indicated as a percentage of the measuring range of
channel 1 of Prosonic FMU 862, and is a percentage of the set measuring range of
channel 2 (V4H2). Output 1 provides a continuous indication of the level h1 (the tail-race).
46
Endress+Hauser
The following entries are necessary here, see Basic settings 4.1:
Reset the transmitter
Set the length units
Select the operating mode Difference
Enter the sensor types
Step
1
Matrix
V0H1
Entry
e.g. 1,3
2
3
V0H2
E
e.g. 1,0
Step
1
Matrix
V4H1
Entry
e.g. 1,3
2
3
V4H2
E
e.g. 10
Meaning
Distance between sensor membrane and
0% point. If a value is entered which
exceeds the measuring range of the sensor,
the transmitter assumes the default value.
Confirm entry
Distance between the 0% point and
the 100% point.The 100% point may not be
within the blocking distance of the sensors
Confirm entry
Meaning
Distance between sensor membrane and
0% point. If a value is entered which
exceeds the measuring range of the sensor,
the transmitter assumes the default value.
Confirm entry
Distance between the 0% point and
the 100% point.The 100% point may not be
within the blocking distance of the sensors
Confirm entry
Empty/Full calibration
Channel 1
Empty/Full calibration
Channel 2
If you enter the measuring range of channel 2 (max. downstream level) in V4H2 in metres,
the difference is indicated at V4H0 in cm.
Example:
Measuring range of channel 2 = 1 m, 1% difference is 1 cm
Measuring range of channel 2 = 4 m, 1% difference is 4 cm
Relay setting
Step
1
2
3
4
5
6
7
8
Matrix
V1H0
V1H1
V1H2
V1H3
-
Entry
e.g. 1
E
1
E
e.g. 30
E
e.g. 28
E
Meaning
Relay 1 is selected
Confirm entry
Limit channel 2 is the relay function for the relay selected
Confirm entry
Switch-on point for selected relay
Confirm entry
switch-off point for the relay selected
Confirm entry
In this example, where V1H2 = 30, the relay switches when the difference between the
upstream and downstream water levels is 30% relative to the measuring range of
channel 2.
V0H0 shows upstream level h1 in %
V4H0 shows the difference in upstream and downstream levels in % relative to
the measuring range of channel 2.
For further settings, set either the analogue output (see chapter 6) or a relay (see
chapter 7).
Endress+Hauser
47
4.6
A typical example of averaging is level measurement in a large silo. Two Prosonic sensors
measure the level of the conical pile at separate points. The average value of readings
h1 and h2 describes the contents of the silo much better than separate measurements.
h1 + h2
.
The average value is indicated in channel 2 of the Prosonic FMU 862 i.e.
2
Channel 1 provides a continuous indication of the level h1.
The following entries are needed:
Reset the transmitter, mode average value, enter sensor types, see Basic settings
4.1.
Empty/Full calibration for each channel, see Basic setting 4.2.
Ist eine Linearisierung des gemittelten Wertes gewnscht, mu die Linearisierung im
Kanal 2 erfolgen.
Analogue output
Channel 1
Analogue output
Channel 2
h1
h1 + h2
2
For further settings, set either the analogue output (see chapter 6) or a relay (see
chapter 7).
48
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Chapter 5: Flow
Flow
This chapter describes the basic settings for flow measurement which are necessary in
order that Prosonic FMU may operate with the ultrasonic sensor so that a displayed
measurand is rapidly obtained.
Setting is carried out in three steps:
Basic setting
Basic adjustment and
Setting the totalisers
Note!
As long as the basic setting has not been concluded, the Prosonic FMU emits a warning.
With FMU 862 we advise you to adjust and linearize channel 1 first after the basic setting
(for channel 2 see chapter 4.2).
Note!
Setting of the analog outputs and the relays is described in chapters 6 and 7.
Having entered all parameters, the matrix can be locked (see chapter 8).
After locking, all entries can be displayed, but not altered.
When entering the parameters the values entered can be noted in the table on page 111.
5.1
Basic Settings
In detail the following entries are needed for the basic setting of the Prosonic FMU.
Reset the Prosonic FMU, also after changing between the operating modes
flow and level
Setting the length unit
Setting the operating mode
Entering the type of sensor or for FMU 862 both sensors
Entries relating to external measuring devices (external limit switch, external
temperature sensor)
The first time the unit is commissioned, it should be reset to the values (default) set in
the works.
By entering 333 (for operation via PROFIBUS-DP: 1) in matrix field V9H5 the unit is reset
to the default values.
Step
1
2
Matrix
V9H5
-
Entry
333
E
Meaning
Enter the value 333 (for operation via PROFIBUS-DP: 1)
Confirm entry
Note!
After resetting the transducer:
The length unit is the same as that before the reset
Any curve which has been previously entered by the user remains stored;
the transmitter selects the linear mode.
Endress+Hauser
Note!
49
Chapter 5: Flow
Length units
Step
1
2
Caution!
Matrix
V8H3
-
Note!
The modes 7 and 8, Simulation channel 1 and channel 2, are described in chapter 9. All
other modes are described in chapter 4.
Step
1
2
Meaning
1 = feet; 0 = metres (default value)
Confirm entry
Caution!
Units of length may only be altered immediately after a reset of the transmitter.
After determining the length units, this can only be altered when all other
parameters are also changed.
The length units are exactly the same after resetting the Prosonic as before the
reset.
2=
3=
9=
Note!
Entry
e.g. 1
E
Matrix
V8H0
-
Entry
e.g. 2
E
Meaning
Mode 2, Flow measurement
Confirm entry
Now specify the sensor type. For two-channel units both sensors must be specified.
80 =
80F =
81 =
81F =
82 =
83 =
84 =
85 =
86 =
Step
1
FDU 80
FDU 80 F
FDU 81
FDU 81 F
FDU 82
FDU 83
FDU 84
FDU 85
FDU 86
Matrix
V0H4
Entry
e.g. 80
E
Meaning
Sensor FDU 80 is connected to channel 1
Confirm entry
50
V4H4
-
e.g. 80
E
Endress+Hauser
Chapter 5: Flow
Step
1
Matrix
V8H7
Entry
e.g. 1
5.2
External temperature
sensor
Meaning
External temperature sensor is connected and supplies a
temperature signal for channel 1
Confirm entry
Basic Adjustment
Fig. 5.1
Parameters needed for the basic
adjustment of flow measurement.
Example Khafagi Venturi channel
Empty V0H1
BD
Direction of flow
BA100Y79
Endress+Hauser
51
Chapter 5: Flow
Adjustment Empty
Step
1
2
Matrix
V0H1
-
Entry
e.g. 1.8
E
Meaning
Distance between sensor membrane and 0% point
Confirm entry
If the measuring task demands high accuracy, the results of measurement can be
improved by entering an Actual level.
Step
1
2
Matrix
V2H1
-
Entry
Meaning
e.g. 1.463 The actual level is 1.463 m
E
Confirm entry
Step
1
2
3
4
5
Matrix
V2H2
V2H0
V0H0
Entry
e.g. 2
E
e.g. 2
E
-
Meaning
Select number of Q/h characteristic
Confirm entry
Activate linearization type of Q/h curve
Confirm entry
Rate of flow is displayed
Entering a characteristic curve code determines the maximum flowrate Qmax. If the
channel is only used in the lower range, then you can enter the actual maximum flow. All
other entries (e.g. for current output) are then functions of the value entered (in V2H7).
Step
1
2
Note!
52
Matrix
V2H7
-
Entry
e.g. 900
E
Meaning
The actual maximum flowrate is 900 m3/h
Confirm input
Note!
After entering the curve (in V2H2), we recommend that the current output is calibrated,
e.g. the value for Qmax can be enetered in VoH6, if the 20 mA current signal is for this
flowrate (default value in VoH6: 100 m3/h). The preset Q/h curves (see Appendix A)
always have the flow unit m3/h.
If you afterwards alter the flow units, the analogue output (see chapter 6) and the relays
with the function Limit value must be set afresh (see chapter 7).
Endress+Hauser
Chapter 5: Flow
Step
1
Matrix
V2H2
Entry
e.g 1
2
3
4
5
6
V2H9
V2H0
-
E
e.g. 2
E
2
E
Meaning
Select the code with the Hmax of the
built-in weir
Confirm entry
Enter the width of the weir in m
Confirm entry
Activate the Q/h curve
Confirm entry and activate curve
Note!
Modifying a weir is automatically updates the maximum flowrate Qmax of the Q/h curve
and the entries dependent on it (e.g. the maximum counting factor). If the actual
maximum flowrate is entered in V2H7, then the value for the new width of the weir must
be altered accordingly.
Note!
Code in V8H4
Units
0
l/s
1
l/min
2
l/h
4
3
m /s
5
3
m /min
6
3
m /h
igps
Code in V8H4
10
11
18
19
Units
igpm
igph
ugps
ugpm
ugph
mgal/d
ft3/s
Note!
If you subsequently change the unit of flow, the analog output (see chapter 6) and the
relays with the function Limit value must be set afresh (see chapter 7).
If the flow unit selected is to small, the Prosonic automatically revents to the last unit with
which the measurement was possible.
Endress+Hauser
Tab. 5.1
Flow units and their codes in
V8H4
Unit of flow
Note!
53
Chapter 5: Flow
Entering the
characteristic
Level
V2H3
Rate of flow
V2H4
No.
V2H5
17
18
19
20
21
22
23
24
25
10
26
11
27
12
28
13
29
14
30
15
31
16
32
Step
1
2
3
4
5
6
7
8
9
10
Matrix
V2H0
V8H4
V2H3
V2H4
V2H5
Entry
5
E
2
E
00.00
E
00.00
E
2
E
Level
V2H3
Rate of flow
V2H4
Meaning
Delete the previously active linearization characteristic
Confirm entry
Select flow unit, e.g. l/h
Confirm entry
Enter level at point number
Confirm entry
Enter rate of flow at point number
Confirm entry
Second point number is displayed (automatically selected)
Confirm entry
54
V2H0
V0H0
3
E
-
Select manual
Activate the characteristic entered
Rate of flow is displayed
Endress+Hauser
Chapter 5: Flow
If an error is made when entering, the wrong value can be overwritten by entering the
table number in V2H5 and the new values in V2H3 or V2H4.
Step
1
2
3
4
Matrix
V2H5
V2H3/
V2H4
-
Entry
132
E
Meaning
Enter table number which has to be corrected
Confirm entry
e.g. 10
E
Correction of entries
with manual
linearization
V2H0
-
3
E
Select manual
Activate the characteristic
If a curve point (with two values) is to be deleted, it is sufficient to enter the value 19999
in V2H4 when table number has been selected in V2H5.
Step
1
Matrix
V2H5
Entry
132
2
3
4
V2H4
-
E
19999
E
Deletion of individual
points
Meaning
Channel 2
Enter table number which
V5H5
has to be deleted
Confirm entry
Enter correct level or rate of flow V5H4
Confirm entry
V2H0
-
3
E
Select manual
Activate the characteristic
V5H0
All values in the linearization table can be deleted in one step: in matrix field V2H0 for
selecting linearization the setting cancel must be selected and confirmed.
Step
1
2
3
4
Matrix
V2H0
V2H0
-
Entry
5
E
0
E
Meaning
Select linearization cancel
Confirm entry
Select a new linearization mode, e.g. linear
Confirm entry
Note!
If a different linearisation is chosen, the manually entered characteristic remains stored
in the Prosonic FMU, without being used. If, later, the manual mode is re-selected, the
characteristic is activated and the Prosonic FMU exhibits the same measuring properties
as before.
Endress+Hauser
Deleting a characteristic
Note!
55
Chapter 5: Flow
Measurand indication
The measurand for channel 1 is shown by V0H0 (for channel 2 V4H0). In addition, certain
matrix fields show system information, e.g. for fault analysis, etc.
Table 5.2. summarizes the indicated and measured values.
Tab. 5.2
Measurand indication
Values in brackets apply to
Channel 2
Matrix
Measurand
Note
V0H0
(V4H0)
Rate of flow
(Level or volume)
V0H8
(V4H8)
V0H9
(V4H9)
Level
indication of level in m or ft
V0H9 for channel 1, V4H9 for channel 2
V3H1
(V6H1)
Echo attenuation db
V3H2
(V6H2)
Signal-noise ratio
V8H8
V8H9
V9H0
Diagnostic code
V9H1
V9H2
V9H3
The first two figures are the unit code, the last
two are the software number
56
Endress+Hauser
5.3
Chapter 5: Flow
The Prosonic FMU possesses a software totalizer and an optional totalizer unit to
determine the rate of flow. The totalizers switch in terms of
the voluminar flow
the counting unit (V8H5) and
the counting factors.
The software totalizer and the optional totalizer unit are influenced by the adjustable low
flow cut off in V2H8. Only the software totalizer can be reset. The first four figures of the
eight digit software counter are shown by V8H8, the last four by V8H9. External totalizer
can be controlled by the relays (see chapter 7.4).
Note!
When connecting an external totaliser, please note:
The maximum counting frequency of the Prosonic FMU 86_ is 2 Hz, the pulse width is
200 msec. To ensure that all counting pulses are fully picked up, the counting frequency
of the external totaliser must be adjusted to these values.
Note!
We write:
Total volume = Total number of counting pulses x counting factor x counting unit
Counting formula
The set counting unit (V8H5) applies to all counters. Table 5.3 lists all the counting units
and their code numbers in field V8H5.
Counting unit
Counting unit
Code in V8H5
hl
m3
i gal
us gal
bls
7
3
Step
1
2
Matrix
V8H5
-
Entry
2
E
inch
ft3
Tab. 5.3
Counting units and their codes
Meaning
m3 was chosen as counting unit
Confirm entry
Step
1
Matrix
V1H5
Entry
10
Endress+Hauser
Counting factors
Meaning
Counting factor C1 for the totalizer unit
selected and entered as counting factor (e.g 10 m3).
Confirm entry
57
Chapter 5: Flow
Step
1
2
3
4
Step
1
Matrix
V2H8
Entry
e.g. 4
Meaning
Code for resetting the software counter
Confirm entry
0000 show the 4 highest figures of the software counter
0000 show the 4 lowest figures of the software counter
Meaning
A low flow cut off of 4% of
the maximum flow is ignored when
counting the flow. Only when the
flow exceeds 4% of maximum it is
taken into account in the flow count.
Confirm entry
Process faults may occur in the flow in channels and weirs and result in back water which
can determined and regulated. The size of the back water is the ratio h2 (downstream
water) to h1 (head water), which can be given in V5H8 (in %).
In a Venturi channel, the flowrate is measured at its optimum, if the ratio h2
(downstream water) to h1 (head water) does not exceed the factor 0.8=80%.
With h2/h1 values larger than 0.8 (and Q larger than Qmax), the quantity of flow
moves continually towards zero. An alarm can also be selected which is activated
when the critical ratio is exceeded.
Note on setting the current output on alarm!
Do not select the value 10 % for channel 1 (V3H4) and +110 % for channel 2
(V6H4): this causes the critical ratio h2/h1 to be exceeded on alarm, and the flow
trends to zero
With flowrates up to 0.8, Qmax is measured without a correction. An alarm is only
activated if the ratio h2/h1 is larger than the value in V5H8
Step
1
2
3
4
5
6
58
Entry
712
E
-
The entry of a low flow cut off V2H8 is to prevent very small disturbing flows from being
detected. It is entered as a percentage, referred to the maximum rate of flow (Qmax of
the flow as given in the Tables in Appendix A or the largest value for flow rate of the
linearization curve). If the actual maximum flowrate of the channel has been entered in
V2H7, then the creep value entered is a function of the entry.
Any flow exceeding this percentage is taken into account when counting the volume.
The setting applies to all counters.
5.4
Note!
Matrix
V9H4
V8H8
V8H9
Matrix
V5H8
V1H0
V1H1
-
Entry
e.g. 85
E
1
E
9
E
Meaning
The back water alarm is activated at 85% (h2/h1 = 0.85%)
Confirm entry
Relay 1 is selected as alarm relay
Confirm entry
Back water alarm is the function for Relay 1
Confirm entry
Endress+Hauser
Analogue Output
This chapter describes the setting of the analogue output. The Prosonic FMU 860 or 861
has a current output for 4 ... 20 mA, which can be switched to 0...20 mA.
With the two-channel unit FMU 862 the changeover from 4...20 mA to 0...20 mA applies
to both current outputs.
The current output for channel 1 is controlled by the measurand of channel 1 in field
V0H0 or the current output for channel 2 in V4H0.
When measuring the difference or average, channel 1 shows the unchanged measurand
of the sensor. Channel 2 shows the value calculated.
Fig. 6.1 and table 6.1 show the parameters for operation of the analogue outputs.
Channel 1
Channel 2
Meaning
Default
V8H1
as channel 1
V0H5
V4H5
0.0
V0H6
V4H6
100.0
V0H4
V4H4
V3H4
V6H4
Output at fault
0 = -10%
1 = +110 %
2 = hold
V8H6
V8H6
0 = 0...20 mA
1 = 4...20 mA
Output
current
V0H6 (V4H6)
full scale 20 mA
With 2 channels
Measurand of Measurand of
channel 1
channel 2
Difference
of sensor 2
of sensor 1
Average value
Table 6.1
Control parameters for analogue
outputs
Fig. 6.1
Control parameters for analogue
outputs (020 mA).
Matrix positions for channel 2 in
brackets.
V3H4 (V6H4)
fail to 110%
+22
+20
V3H4 (V6H4)
fail to hold
value
controlled range
-2
Volume or level V0H0 (V4H0)
or flow
V0H5 (V4H5)
0/4 mA
Endress+Hauser
V3H4 (V6H4)
fail to -10%
BA100D68
59
0...20 mA
4...20 mA (default)
Entries are made in V8H1. Changing over the current output to 4...20 mA also applies to
channel 2 of FMU 862.
Step
1
2
4 mA threshold
Matrix
V8H1
-
Entry
1
E
Meaning
Select 4 ... 20 mA range
Confirm entry
If a 4...20 mA signal was selected in V8H2 and if the empty adjustment (= 4 mA) was
made at a definite level, it may happen that signals below 4 mA are generated in normal
operation.
If the units connected to the signal line cannot handle signals below 4 mA, it is possible
to define a 4 mA threshold in V8H2, below which the analogue output may not drop.
0=
1=
Caution!
off (default)
on
Caution!
A 4mA threshold is cancelled on alarm if a response -10% of measurement
range is selected in V3H4 for channel 1 or in V6H4 for
channel 2 (see Output in the event of an alarm).
Even if the analogue output is set to 0...20 mA, the signal does not drop
below the 4 mA threshold.
Step
1
Matrix
V8H2
Entry
e.g. 1
Meaning
smallest signal in normal operation = 4 mA, even if
the level drops below the initial measuring range
of the analogue signal
Confirm entry.
60
Endress+Hauser
If an initial value is entered with is greater than the end value, then the current output has
a continuously falling curve. The signal current reduces with increased values. Please
note here that the current output for alarm responds according to the following table.
420 mA
020 mA
V3H4:0
V6H4:0
21.6 mA on alarm
V3H4:0
V6H4:0
22 mA on alarm
V3H4:1
V6H4:1
2.4 mA on alarm
V3H4:1
V6H4:1
2 mA on alarm
Note!
Spreading the measuring range: The beginning and end of the range can be defined
arbitrarily, i.e. the 0/420 mA signal may also be assigned to parts of the total measuring
range.
Step
1
Matrix
V0H5
2
3
V0H6
Entry
e.g. 200 l
Meaning
when the vessel contains 200 l the
signal current is 0/4 mA (initial value)
E
Confirm entry
z.B. 2000 l when the vessel contains 2000 l the
signal current is 20 mA (end value)
E
Confirm entry
Note!
Channel 2
V4H5
V4H6
Signal above
4...20 mA
3.8...4 mA
20...20.5 mA
0...20 mA
-0.5...0 mA
20...20.5 mA
The current output can be set so that it assumes a definite value in the event of an alarm.
The relays follow the analogue output. The entry is made in field V3H4 for channel 1 or
V6H4 for channel 2.
0=
1=
2=
Step
1
Matrix
V3H4
Entry
e.g. 1
Meaning
In the event of a fault the indicationand the
analogue output drops to +110% of the
measuring range
Confirm entry
4...20 mA
V3H4 (V6H4): 0
V3H4 (V6H4): 1
Channel 2
V6H4
0...20 mA
2,4 mA on alarm
21.6 mA on alarm
V3H4 (V6H4): 0
V3H4 (V6H4): 1
-2 mA on alarm
22.0 mA on alarm
Caution!
On setting 2, existing fault recognition systems on the 0/420 mA signal lines are
put out of action. Although the fault recognition system of the transmmitter remains
capable of operating (i.e. the fault relay de-energizes and the associated yellow LED
goes out), all analogue devices on the signal line seem to continue emitting correct
measurands.
Endress+Hauser
Caution!
61
Integration time
The effect of the integration time is to attenuate the analogue outputs and the measurand
indication on the display of the Prosonic FMUs. When measuring levels, for example,
where the liquid surface is not steady, a steady reading can be obtained with the aid of
the integration time.
without attenuation
0s =
1300 s = with attenuation
(The set integration time is the time set for 63% of the
ultimate measurand)
Step
1
2
Matrix
V0H7
-
Entry
e.g. 20
E
Meaning
Integration time = 20 s
Confirm ent
Channel 2
V4H7
The setting of the external limit switch acts on the analogue outputs and all the relays.
Depending on the height at which it is mounted, the limit switch acts as a minimum limit
or a maximum limit switch. With Prosonic FMU 862 a distinction can be made between
channels.
Table 6.2 provides an overview of the behaviour of the analogue outputs in terms of the
settings of the limit switch.
Tab. 6.2
Analogue output with external
limit switch
Setting
V8H5
Meaning
None
without influence
Min. channel 1
Max. channel 1
Min. channel 2
Max. channel 2
Min. channel 1
Max. channel 1
Min. channel 2
NO contact
NC contact
Note!
62
10
Max. channel 2
11
12
Note!
A warning does not influence the switching behaviour of the limit switch.
See Table 6.2.
Endress+Hauser
Chapter 7: Relays
Relays
This chapter describes the setting of the relays and typical applications. The Prosonic
FMU 86... has either three or five relays with potential-free changeover contacts. Each
relay operates independently. One relay can be assigned different functions. The relay
switches according to the function with its settings and an optional external limit switch
(see next page).
Note!
A yellow LED is allocated to each relay, which indicates its status:
The LED of the relay lights up when the relay energises.
The LED of the relay for fault indication lights during normal operation.
The LED of a relay for counting pulses briefly flashes at every counting pulse
(maximum pulse rate of the relay 1 Hz).
FMU 860
X
FMU 861
X
Relay functions
FMU 862
X
Alarm relay
Tendency
Count pulse
Interval timer
Note!
Note!
If linearization is subsequently performed in a different technical unit, all settings
have to be altered for all relays acting as limit switches.
Endress+Hauser
Procedure
Note!
63
Chapter 7: Relays
Notes on relay
designations:
Relay energised
Relay de-energised
The setting of the external limit switch acts on all the relays. Depending upon the position
at which it is mounted, the external limit switch can be used to detect maximum or
minimum limits. When the external limit switch responds, the relays react in accordance
with the analogue output (setting Min. corresponds to 0% signal, Max. to 100%
signal, see Chapter 6). In the case of the Prosonic FMU 862 the external limit switch can
be assigned to either channel. Table 7.1 provides an overview of the switching behaviour
according to the settings of the limit switch.
Tab. 7.1
Switching of the limit relay in
relation to switching of the
external limit switch
Setting Meaning
V8H6
No effect on relay
No effect on relay
None
NO contact
1
NC contact
Caution!
64
Caution!
Where possible, a warning message does not influence the switching of the external limit
switch. If the external limit switch switches during an alarm condition in the Prosonic, the
relays respond accordingly and the analogue outputs respond according to the settings
in V3H4 (or V6H4), behaviour on alarm condition.
Endress+Hauser
7.1
Chapter 7: Relays
Table 7.2
Relay settings for Limit
Matrix
Meaning
V1H0
V1H1
V1H2
V1H3
V1H4
V1H9
The relay energises at a level below the switch-on point and the LED belonging to the
relay on the front panel lights up.
switch-on point higher than switch-off point switch-on point lower than switch-off point
Level
Relay status
Below
de-energised
switch off point
LED
Off
Level
Relay status
Below
energised
switch on point
LED
Fig. 7.1
Function of the relays as
limit switch
yellow LED on
Switch-on point
Switch-off point
r
11
switch on
point
exceeded
u
12
a
13
energised
r
11
Endress+Hauser
u
12
r
11
a
13
u
12
a
13
de-energised
r
11
u
12
Off
a
13
65
Chapter 7: Relays
1.
Select relay and function
2.
Enter switching points
Relay at alarm
First a relay and the associated function must be selected. This is done by entering the
relay number in V1H0 and the number for the relay function "Limit" in V1H1.
Step
1
2
3
Matrix
V1H0
V1H1
Entry
e.g. 1
E
0
Meaning
Relay 1 is selected
Confirm entry
Limit for channel 1 is the relay
function for the selected relay
Confirm entry
The switch-on point is entered in V1H2, the switch-off point in V1H3, both in the same
units as the measurand in V0H0 (V4H0 for channel 2 with FMU 862).
In this example the switch-on point is higher than the switch-off point.
Step
1
Matrix
V1H2
Entry
e.g. 200
2
3
V1H3
E
e.g. 150
Meaning
Switch-on point for the selected relay (in the same
units as the measurand)
Confirm entry
switch-off point for the selected relay (in the same
units as the measurand)
Confirm entry
If the Prosonic FMU detects a alarm, the limit relays behave in accordance with the input
for the alarm response of the analogue output in V3H4 (for FMU 862: for channel 1 in
V3H4; for channel 2 in V6H4).
Table 7.3 shows an overview of the switching behaviour in terms of the relay settings.
The inputs for alarm response are described in Chapter 6.
Table 7.3
Reaction of the limit relay to faults
66
Setting V3H4
(channel 2 V6H4)
Relay de-energises
Relay energises
1 = +110% (+22mA)
Relay energises
Relay de-energises
No change
No change
Endress+Hauser
Chapter 7: Relays
Typical Applications
The size of the switching range, i.e. the difference between the switch-on and switch-off
points, is defined in accordance with the control task.
A relay operates as limit switch when the switching range is small or
A relay operates as two point-control when the switching range is large
(Fig.7.2).
If the relay is to operate as limit switch, the switching range is small, i.e. the switch-on
and switch-off points are close together. The difference between the switch-on point and
the switch-off point should be at least 1%
If the switch-on point is higher than the switch-off point the relay energises when the
switch-on point is exceeded. A level just below the switch-on point is then given as
switch-off point. When this level is reached, the relay de-energises at once.
Step
1
2
3
4
5
Matrix
V1H0
V1H1
V1H2
Entry
e.g. 2
E
0
E
e.g. 1
6
7
V1H3
E
e.g. 0.95
Endress+Hauser
Meaning
Relay 2 is selected
Confirm entry
Limit channel 1 is the relay function for the relay selected
Confirm entry
Switch-on point for selected relay
(in the same units as the measurand, e.g. 1 m)
Confirm entry
switch-off point for the relay selected
(in the same units as the measurand e.g. 0.95 m)
Confirm entry
67
Chapter 7: Relays
Fig. 7.2
Pump control:
Filling pump with overflow
protection
The switch-on point is lower than the switch-off point: The filling pump operates and the
level rises until the switch-off point is reached, at which the pump is switched off. The
relay does not energise again until the level drops below the value for the switch-on point.
Step
1
2
Matrix
V1H0
-
Entry
e.g. 2
E
Meaning
Relay 2 is selected
Confirm entry
3
4
V1H1
-
0
E
V1H2
e.g. 700
V1H3
e.g. 900
Level
Switch-off
Switch-on
Relay
de-energised
r
u
21 22
Pump off
energised
a
23
r
u
21 22
Pump on
de-energised
a
23
r
u
21 22
Pump off
Time
a
23
BA100D59
On power failure
de-energised
Relay/LED
r
u
21 22
Pump off
68
a
23
Endress+Hauser
Chapter 7: Relays
1
2
5
40
60
90
Example: Alternating
pump control
10
40
60
90%
10%
RL 1 on
RL 2 on
RL 1 off
RL 1 on
RL 2 off
Range 1
40%
Range 2
60%
RL 5 off
RL 1 off
Time
BA100D61
Endress+Hauser
69
Chapter 7: Relays
Note!
70
Step
Matrix
Entry
Meaning
1
2
3
4
5
V1H0
V1H1
V1H2
V1H3
V1H4
1 E
0 E
40 E
10 E
1 E
6
7
8
9
10
V1H0
V1H1
V1H2
V1H3
V1H4
2 E
0 E
60 E
40 E
1 E
11
12
13
14
15
V1H0
V1H1
V1H2
V1H3
V1H4
3 E
0 E
90 E
60 E
1 E
16
V1H9
10 E
Note!
"Alternating pump control" can, of course, only be effective when two or more limit
relays in the same channel possess this function.
The ranges with the switch-on and switch-off points may overlap, e.g. range 1
switch-on at 80%, switch-off at 30%, range 2 switch-on at 60%, switch-off and 20%.
Where two pumps in the same range are to operate alternately, their switch-on and
switch-off points are identical. This switching response can be achieved by
assigning switch points to the second relay which can never be reached.
Example: in the switching range between 60% and 40%, two pumps should be
operated alternately, i.e. when pump 1 is running, pump 2 is switched off and vice
versa. The relays are programmed as follows:
Relay 1 Switch-on point 60%, switch-off point 40%;
Relay 2 Switch-on point e.g. 160%, switch-off point e.g. 120%.
If all the relays are employed for pump control, alarms denoted by the 0/420 mA
signal may be registered as 10 or +110 % signals. The installation of a separate
means of protection against overflow or running dry is then recommended.
With "Alternating pump control" a switching delay of 0...100 s can be set in V1H9
(default = 1 s).
Endress+Hauser
Chapter 7: Relays
To prevent the load becoming too heavy when two or more connected units (e.g. pumps)
are switched simultaneously, a switching delay can be set. This delay then applies to all
relays with the function "Alternating pump control" (with FMU 862 for channel 1 and
channel 2).
Switching delay
Function
If two relays ought to operate at the same level, the relay with the lower number operates
at once, followed after a delay by the one with the higher number, i.e. the delay entered
in V1H9 (default = 1 s).
If even a third relay ought to operate at the same level, the relay with the highest number
is delayed by twice the time entered in V1H9.
Step
1
Matrix
V1H9
Entry
e.g. 10
7.2
Meaning
10 s is the minimum interval
between operation of two relays
Confirm entry
The function of the alarm relay is to signal disturbances, e.g. with the aid of external
warning lamps, horns or other connected devices.
The relay is switched in accordance with the behaviour of the Prosonic FMU in the event
of a alarm. The response in the absence of an echo can be set separately.
A comprehensive description of the behaviour can be found in Chapter 9. Supplementary
settings to the switching behaviour of the relay are not necessary.
The LED of an alarm indicating relay is alight when operation is free from fault,
during which time the relay is energized.
The fifth relay is preset for the function Alarm relay. The associated LED lights up
when operation is free from fault. Any other relay function can be assigned to the
fifth relay.
For external indication of alarms warning or indicator lamps must be connected to
the normally closed contact of the alarm relay.
Step
1
2
3
4
Matrix
V1H0
V1H1
-
Endress+Hauser
Entry
e.g. 2
E
8
E
Meaning
Relay 2 is selected
Confirm entry
Alarm relay is the function of the selected relay
Confirm entry
71
Chapter 7: Relays
7.3
The function of the tendency relay is to monitor or control the periodic differences in
flowrate or level. The tendency is +1% if the measurand in V0H0 increases by 1% of the
maximum flowrate or the maximum of the level within one minute. The tendency is 1%
if the measurand in V0H0 drops by 1% of the maximum flowrate or level within one minute.
The maximum flowrate is set by the chosen or entered Q/h curve. The maximum level is
the linearised end value or the 100% level. Switching of the relay is done together with
the switch-on point and switch-off point of the tendency.
Switch-on point greater
than switch-off point
The relay energizes when the tendency exceeds the switch-on point and de-energizes
when the tendency drops below the switch-off point.
The relay energizes when the tendency drops below the switch-on point and
de-energizes when it exceeds the switch-off point.
Step
1
2
3
4
5
6
7
8
72
Matrix
V1H0
V1H1
V1H2
V1H3
-
Entry
e.g.. 2
E
2
E
e.g. 2
E
e.g. 0.5
E
Meaning
Relay 2 is selected
Confirm entry
Tendency channel 1 is the function of the selected relay
Confirm entry
Enter switch-on point at 2% increase/min of measurand
Confirm entry
Enter switch-off point at 0.5% increase/min
Confirm entry
If the Prosonic FMU identifies an alarm, then the tendency relay maintains its switching
status.
Endress+Hauser
7.4
Chapter 7: Relays
When the relay has the function Counting pulses it switches in accordance with
The volume flowing
The counting unit (V8H5) and
Which of the three relay functions Counting pulses 1, Counting pulses 2
or Counting pulses 3 is selected. (To each of these relay functions a fixed
counting factor of its own is assigned in V1H5, V1H6 or V1H7). The counting
pulses are used, for instance, to actuate external counters or for controlling
samplers as a function of the rate of flow.
Note!
When connecting an external totaliser, please note:
The maximum counting frequency of the Prosonic FMU 86_ is 2 Hz, the pulse width is
200 msec. To ensure that all counting pulses are fully picked up, the counting frequency
of the external totaliser must be adjusted to the these values.
Note!
Note!
The transmitter measures the level and with the aid of the Q/h curve of the channel
computes the exact flow or the momentary rate of voluminar flow per unit time. If the
maximum flowrate Qmax of the channel curve characteristic exceeds the actual flowrate,
then you can enter your value in V2H7. All other entries for Qmax are then a function of
this value. For short periods the volume flowing can be determined by multiplying the
current rate of flow by the time interval. The total volume over a long period is calculated
by the Prosonic FMU by totalling the partial volumes during this period (i.e. in
mathematical terms: the flow is integrated with respect to time).
Volume measurement
A relay energises briefly and emits a counting pulse when two conditions are satisfied:
The total of the partial volumes flown through corresponds to the size range of the
selected totaliser units.
The counting factor is selected so that the counting pulse rate is slower than 2
counting pulses per second at maximum flow.
Counting pulse
Code in V8H5
0
hl
i gal
us gal
bls
7
3
Endress+Hauser
Counting unit
inch
ft3
Tab. 7.4
Counting units and their code
numbers
73
Chapter 7: Relays
Counting factors
The counting pulse rate of a relay depends on the assigned counting factor. There is a
choice of three counting factors:
Tab. 7.5
Selecting the counting factors
Counting
factor 1
Counting
factor 2
Counting
factor 3
Any counting factor can be entered in the matrix field V1H5, V1H6 and V1H7
corresponding to the counting mode. If a maximum value of 19999 is exceeded (e.g.
after selecting a new Q/h curve), or the counting pulse rate is larger than 2 pulses per
second with maximum flowrate, then the Prosonic counting factors are automatically
adjusted. A warning message E 620 is displayed and the counting factors in V1H5 and
V1H6 and V1H7 can be calculated and confirmed. If no correction using the selected
counting units is possible, then the warning message E 621 is displayed. Other technical
units are then to be entered in V8H5.
Step
Matrix
Entry
Select counting unit
1
V8H5
2
2
E
Meaning
m3 was selected as counting unit
Confirm entry
Select the relay and select one of the relay functions Counting pulses
3
V1H0
1
Relay 1 is selected
4
E
Confirm entry
5
V1H1
5
Counting pulses 2 is the function for relay 1
(in V1H6 counting factor 2)
6
E
Confirm entry
7
V1H0
2
Relay 2 is selected
8
E
Confirm entry
9
V1H1
4
Counting pulses 1 is the function for relay 2
(in V1H5 counting factor 1)
10
E
Confirm entry
11
V1H5
1000
Counting factor 1 is selected and 1000 is entered
for 1000 m3
12
E
Confirm entry
74
Endress+Hauser
Chapter 7: Relays
The entry of a low flow cut off V2H8 is to prevent very small flows from being detected.
The entry is made in per cent of the maximum flow. If the actual maximum flowrate of the
channel has been entered in V2H7, then the creep value entered is a function of the entry.
A flow is not taken into account in the volume count until it has exceeded this percentage.
The setting applies to all counters.
Step
1
Matrix
V2H8
Entry
e.g. 4
Meaning
A minimum flow of 4% of the maximum flow
is not taken into account when counting the flow.
Only when the flow exceeds 4% of the maximum flow it
is taken into account in the flow count.
Confirm entry
For certain measuring tasks it is not desirable to determine every flow rate. Instead, the
flow rates shall be totalled in terms of the current flow rate, e.g. measurement of
floodwater. The volume count is only active as long as the flowrate is greater than the
switch-on point but less than the switch-off point. The volume of the total flow is
determined during this time. Provided that the switch-off point is selected as 111 %, the
volume count is continued even when the switch-off point is exceeded.
Note!
The switch-on and switch-off points are always entered as a percentage of the
maximum flow.
The switch-on point must always be lower than the switch-off point.
The settings are for 0% switch-on point and 110 % switch-off point. If the flowrate
exeeds the switch-off point or drops below the switch-on point, then the counting
pulses are interrupted. If a switch-off point of 111 % is entered the measurement is
continue with the max. frequency, even if the switch-off point is exceeded.
Note!
Step
1
2
4
5
Matrix
V1H0
V1H1
V1H2
Entry
1
E
4
E
30
6
7
V1H3
E
80
Endress+Hauser
Meaning
relay 1 is selected
Confirm entry
Counting pulses 1
Confirm entry
As switch-on point 30% of the maximum rate of flow
is selected
Confirm entry
As switch-off point 80% of the maximum rate of flow
is selected
Confirm entry
75
Chapter 7: Relays
7.5
The relay function Timing pulses can be used for controlling a sampler with respect
to time, or for cleaning a screen at definite intervals of time.
The relay switches when the time set in V1H8 in minutes expires.
The shortest time is 1 min, the longest 1500 min.
After the set time of the timing pulses has elapsed the relay energises briefly,
the LED on the front panel of the Prosonic FMU flashes once. Thus an
externally connected relay can be actuated to control a sampler or screen
motor.
Caution!
During a fault the timing pulses continue to be counted if possible.
Caution!
Step
1
2
3
4
5
6
7.6
Matrix
V1H0
V1H1
V1H8
-
Entry
e.g.4
E
7
E
60
E
Meaning
Relay 4 is selected
Confirm entry
Timing pulse is the function of the relay selected
Confirm entry
The selected relay energises once every 60 minutes
Confirm entry
The back pressure relay function indicates disturbances and back pressure in the
channels and weirs, e.g. using the external warning lamps, horns or other downstream
units. Switching on such a unit depends on the ratio h2 (height downstream of the weir)
to h1 (height upstream of the weir) which is entered in V5H8. The relay is activated when
the ratio is exceeded.
Step
1
2
3
4
76
Matrix
V1H0
V1H1
-
Entry
e.g. 4
E
9
E
Meaning
Relay selected for alarm relay
Confirm entry
Back water alarm is relay function for Relay 1
Confirm entry
Endress+Hauser
8.1
The Prosonic FMU permanently stores various items of information on the measuring
point and updates them when the operating state changes.
Last diagnostic code shows, for instance, whether the permissible
temperature at the sensor has been exceeded since the last check on the
measuring point (see also chapter 9.2)
Step
1
8.2
Matrix
V9H1
Entry
E
Meaning
deletes the last diagnostic code and the last
diagonstic code but one. 0 is then displayed
Refreshing information
on the measuring point
When all parameters have been entered, the matrix can be locked and is thus protected
against unintentional changes. After locking, all entries can be displayed, but not altered.
Matrix
V9H6
Entry
e.g. 888
E
Meaning
Entry of a number for locking.
Number flashes
Confirm entry. The number stands still.
The matrix is locked.
On entering 519 locking can be cancelled (for operation via PROFIBUS-DP: 2457).
Step
1
Matrix
V9H6
Endress+Hauser
Cancellation of locking
the matrix
Entry
Meaning
519 (2457) Enter the code number for opening.
Number flashes.
E
Confirm entry. The number stands still.
The matrix is open for entries.
77
78
Endress+Hauser
9.1
The transmitter continuously monitors the operational function of the measuring line. If it
recognises a fault, then it responds with the following:
the LED on the front panel flashes
symbols are shown on the display
an error code is given in field V9H0 and
the analogue outputs assume their preprogrammed values and
connected units are deactivated by the programmed relay.
With serious faults, the status is shown as an alarm. All other faults are indicated as
warnings (e.g. simple operating error).
No further measurement are made with a fault indication. Further measurements are
always attempted with a warning but measuring errors cannot be ruled out.
Alarm
If the Prosonic FMU detects an alarm, i.e. a functional fault by which no further
measurement is possible, then the following takes place:
Alarm
Endress+Hauser
79
Warning
If the Prosonic FMU detects a simple operating error or a fault which still allows
measurement to be carried out, then it activates a warning. As long as the warning
remains, then the measuring signal may be subject to significant measuring errors giving
rise to the following responses:
The green LED flashes.
The alarm relay remains energised with all other relays remaining
unaffected.
The symbol for status indication flashes on the display.
The poutput signal can e.g. together with input errors be subject to
significant measurement errors.
The diagnostic message on the source of the fault is shown in field V9H0.
Explanation of error codes is given in Table 9.1.
Selectable warnings
when no echo is
detected
In two special measuring situations when the signal/noise ratio is too small or the echo
attenuation is too large the response of the alarm relay can be set.
The fault handling of a non-existent echo is selected by entering a number in field V3H3
(Field V6H3 with a two-channel unit).
0 = Warning (default value), the last measured value is retained.
1 = Alarm.
A non-existent echo is to be treated as an alarm
80
Step
1
Matrix
V3H3
Entry
1
Meaning
If no echo is present, the Prosonic FMU
should carry out all responses to an alarm.
Register entry
Channel 2
V6H3
Endress+Hauser
9.2
Fault Analysis
The Prosonic FMU provides you with the following information to carry out fault analysis.
Fault indications
Prosonic FMU
To indicate the source of the fault, the most important fault is shown in field
V9H0.
A fault is assigned a priority in the factory, i.e. if a fault of low priority exists
and then one with a higher priority occurs, then the fault with the higher
priority will be displayed in field V9H0 (see Table 9.1).
Pressing the + key shows other faults which may be present.
The previously corrected fault is shown in field V9H1. Pressing the E key
clears this display (the last but one fault code is also cleared, for applications
see below).
The last but one fault is shown in field V9H2. Pressing the E key clears this
display (the previously corrected fault is also cleared).
Endress+Hauser
81
Table 9.1
Error codes and their
meaning.
Given in their order of priority.
82
The cause and correction of an alarm or a warning are given in Table 9.1.
Error
code in
V9H0
Type
Cause
Remedy
E 102
Warning
E 106
Alarm
Downloading activated.
Wait until procedure is completed!
E 111
E 112
E 113
E 114
E 115
Alarm
E 116
Alarm
E 121
E 122
Alarm
E 613
E 614
Warning
E 501
E 502
Warning
E 601
E 602
Warning
Linearisation contains errors: The curve does not rise monotonously (the
values entered produce at least one increase in level; the volume does
not increase but decreases) or the curve has only one reference point.
Check linearisation curve, E 601 for Channel 1, E 602 for Channel 2.
E 603
Warning
E 231
E 232
Alarm
E 250
Alarm
E 260
E 261
E 262
Alarm
E 641
E 642
Warning
or
Alarm
Endress+Hauser
E 643
Warning
E 661
E 662
Warning
E 620
Warning
Counting factor too small and has been automatically adjusted. Please
confirm this adjustment: Go to the matrix fields V1H5, V1H6, V1H7 for
counter factors and press E (see Chapter 7).
E 621
Warning
Counter factor too small and cannot be corrected in the selected units.
Please enter other units in V8H5.
Table 9.2 gives instructions on error diagnosis with a transmitter fully operational.
Error diagnosis
Fault
Table 9.2
Trouble-shooting table for a fully
operating transmitter
Multiple echoes
check whether the blocking distance is correct or
retarget the sensor or
select another level application in field V0H3
The same for Channel 2 in field V4H3
Endress+Hauser
83
9.3
Signal
Zeit
Interference echoes, e.g. those coming from internal structures inside the vessel, can
be suppressed using the fixed target suppression mode. The prerequisite for this is that
the working echo is to be stronger than the interference echo at any level: This is the
case when internal structures are found at the edge of the detection zone of the ultrasonic
sensor. Fixed target suppression is used
when measuring level after selecting the application
when measuring flow after selecting the operating mode.
Activating fixed target
suppression
84
Step
1
Matrix
V0H0
Entry
-
Meaning
The level should be as low as possible.
Channel 2
V4H0
V3H0
e.g. 14
V6H0
Endress+Hauser
Envelope Curve Statistics with Interference Echoes Coming from Agitator Blades
or Filling Curtains
weak and sporadic signal,
with correct operation
Fig. 9.2
Careful consideration for the
positioning of the sensor can
prevent interference echoes
sporadic signal,
positioning important
BA100D07
All echo signals received by the sensor are temporarily stored in the transmitter. This
procedure enables a statistical analysis to be carried out with regard to amplitude and
run time of all signals received. Sporadic interference signals, e.g. from agitator blades
or from filling curtains can be suppressed by selecting the appropriate filter factor.
This filter factor is freely selectable between 1 and 100. If the instrument has to determine
very quick changes in level, then a low filter factor should be entered. With slow changes
in level, a higher filter factor should be chosen resulting in a higher degree of interference
immunity.
1
5
10
20
Step
1
= no statistical evaluation
= low filtering, rate of change in level max. 20 cm/s (default)
= average filtering, rate of change in level max. 10 cm/s
= high filtering, rate of change in level max. 1 cm/s
Matrix
V3H5
-
Endress+Hauser
Entry
e.g. 5
Meaning
Filter factor 5 is selected.
The rate of change in level should
not exceed 20 cm/s.
Register entry.
Channel 2
V6H5
85
9.4
Simulation
Activating simulation,
output current
Simulating a level or
volume
Quit simulation
Step
1
2 3
4 -
Matrix
V8H0
Step
1
2 3
4 -
Matrix
V8H0
5
6
V9H8
V9H7
Meaning
Select simulation mode in Channel 1.
Register entry
A current of 16 mA is simulated.
Register entry
Entry
7
E
e.g. 2
E
Meaning
Select simulation mode in Channel 1.
Register entry
A level of 2 m is simulated.
Register entry. The outputs are dependent on
calibration and linearisation and have a current
corresponding to 2 m.
The limit relays respond according to their preset modes.
e.g. 100
E
Step
1
2
86
V9H9
Entry
7
E
e.g. 16
E
Matrix
V8H0
-
Entry
e.g. 0
E
Meaning
Entering the original operating mode, e.g. level
Register entry
Endress+Hauser
9.5
If the Prosonic FMU has to be exchanged, then you can key in the parameters you have
noted and continue to measure without recalibrating.
Transmitter
9.6
Sensor
Repairs
Endress+Hauser
Caution!
87
88
Endress+Hauser
10
Page
Standard Adjustments
89
Level Measurement
90
92
93
Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Display fields
Channel 1
Channel 2
Measured value
Distance
Level
V0H0
V0H8
V0H9
V4H0
V4H8
V4H9
Note!
Caution!
Note regarding FMU 862: If the Enter key is pressed while in field V0H0, then the
measured values from Channel 1 (V0H0) and Channel 2 (V4H0) flash alternately.
Pressing any other key stops that function.
Caution!
Standard adjustments
Channel 1
V9H5
V8H3
V8H0
V0H4
Standard reset
Selecting units of length
Selecting operating mode
Selecting sensor type
V8H6
V8H7
Endress+Hauser
Channel 2
Standard adjustments
are carried out
V4H4
Level Measurement
For mode (V8H0):
0 : Level, Channel 1
1 : Level, Channel 1 and Channel 2
3 : Level, Channel 2
Channel 1
V0H1
V0H2
V0H3
Empty calibration
Full calibration
Level application
V4H1
V4H2
V4H3
0/4...20 mA is assigned
to level
V0H6
V4H5
V4H6
V0H7
Integration time
V4H7
V8H1
V8H2
V0H5
Output on fault:
V3H4
V6H4
V3H3
If no echo present
V6H3
V1H0
V1H1 (0)
V1H2
V1H3
Limit relay
Selecting relay
Selecting limit
Switch-on point for relay
Switch-off point for relay
V1H0
V1H1 (1)
V1H2
V1H3
V1H0
V1H1 (2)
V1H2
V1H3
Tendency relay
Selecting relay
Selecting tendency
Switch-on point for relay
Switch-off point for relay
V1H0
V1H1 (3)
V1H2
V1H3
V1H0
V1H1 (8)
Fault relay
Selecting relay
Selecting Error: 8
V1H0
V1H1 (8)
V1H0
V1H1 (0)
V1H2
V1H3
Pump control
Selecting relay
Selecting Limit
Switch-on point for relay
Switch-off point for relay
V1H0
V1H1 (1)
V1H2
V1H3
V1H4
V1H4
V1H9
V1H9
V9H1
V9H6
90
Endress+Hauser
Linearisation mode:
Channel 1
Channel 2
V5H7
V5H0
Channel 1
Linearisation for
horizontal
cylindrical vessel
V2H6
V2H7
V2H0
Channel 2
V5H6
V5H7
V5H0
Channel 1
V2H0
Channel 2
Repeat following
entries
Enter level
Enter volume
Register next line
number
Activate (manual:3)
Channel 1
V5H3
V5H4
V5H5
V5H0
Channel 2
V2H0
Linearisation
(semiautomatic:4)
Repeat following entries
V5H0
V2H3
Level is displayed
V5H3
V2H4
V2H5
Enter volume
Register next line number
V5H4
V5H5
V2H0
Activate (manual:3)
V5H0
Channel 1
Measured value in % level are shown
in V0H0 or V4H0 for Channel 2
V2H0
Channel 2
Linearisation, linear
(linear :1)
Channel 1
Measured value in % level are shown
in V0H0 or V4H0 for Channel 2
V2H0
Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser
V5H0
Channel 2
Cancel linearisation
(cancel :5) "Linearisation
linear" is then shown.
Switching off
linearisation
V5H0
Note!
91
2: Flow, Channel 1
3: Flow, Channel 1
9: Back water alarm
Channel 1
V0H1
Empty calibration
V2H1
V2H2
V2H0
V8H4
V8H5
V1H5
V1H6
V1H7
V2H8
V1H0
V1H1
V1H2
V1H3
0/4...20 mA is assigned
to flow
V8H1
V8H2
V0H5
V0H6
Value for 20 mA
V0H7
Integration time
V3H4
V3H3
Output on fault:
Selecting fail-safe mode
If no echo present
Note!
92
V9H1
V9H6
Reset last error code and Reset last but one error code
Locking (using 3-figure number)
Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser
2: Flow, Channel 1
3: Flow, Channel 1
9: Back water alarm
Channel 1
Suppress interference signals at poor
installation points (see Section 9)
V0H1
Empty calibration
V2H1
V8H4
V2H3
V2H4
V2H5
V2H0
Activate (manual:3)
V8H5
V1H5
V1H6
V1H7
V2H8
V1H0
V1H1
V1H2
V1H3
0/4...20 mA is assigned
to flow
V8H1
V8H2
V0H5
V0H6
Value for 20 mA
V0H7
Integration time
V3H4
V3H3
Output on fault:
Selecting fail-safe mode
If no echo present
Reset last error code and Reset last but one error code
Locking (using 3-figure number)
Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser
Note!
93
V1H0
V1H1
V1H2
V1H3
Limit relay
Selecting relay
Selecting limit
Switch-on point for relay
Switch-off point for relay
V1H0
V1H1 (2)
V1H2
V1H3
Tendency relay
Selecting relay
Selecting tendency
Switch-on point for relay
Switch-off point for relay
V1H0
V1H1
Fault relay
Selecting relay
Selecting Error: 8
V5H8
V1H0
V1H1
Note!
94
Channel 2
Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser
Channel 1
Suppress interference signals at poor
installation points (see Section 9)
Channel 2
V0H1
V0H2
V0H3
Empty calibration
Full calibration
Level application
V4H1
V4H2
V4H3
V0H6
V4H5
V4H6
V0H7
Integration time
V4H7
V8H1
V8H2
V0H5
Output on fault:
V3H4
V6H4
V3H3
If no echo present
V6H3
V1H0
V1H1 (7)
V1H8
V1H0
V1H1 (7)
V1H8
V1H0
V1H1 (2)
V1H2
V1H3
Tendency relay
Selecting relay
Selecting tendency
Switch-on point for relay
Switch-off point for relay
V1H0
V1H1 (3)
V1H2
V1H3
V1H0
V1H1 (0)
V1H2
V1H3
Limit relay
Selecting relay
Selecting limit
Switch-on point for relay
Switch-off point for relay
V1H0
V1H1 (1)
V1H2
V1H3
V1H0 (8)
V1H1
Fault relay
Selecting relay
Selecting Error :8
V1H0 (8)
V1H1
Notes on tables:
Required entries are shown in this font size.
Entries for special applications are shown in this font size.
Endress+Hauser
Note!
95
Linearisation mode:
Channel 1
Difference or average
in customer unit.
Linearisation for
vertical cylindrical
vessel
V2H7
V2H0
Channel 2
V5H7
V5H0
V5H6
V5H7
V5H0
Channel 1
Linearisation for
horizontal cylindrical
vessel
V2H6
V2H7
V2H0
Channel 2
Channel 1
Channel 2
Repeat following
entries
Enter level
Enter volume
Register next line number
V5H3
V5H4
V5H5
Activate (manual:3)
V5H0
Linearisation
(semiautomatic:4)
Repeat following entries
V5H0
V2H3
Level is displayed
V5H3
V2H4
V2H5
Enter volume
Register next line number
V5H4
V5H5
V2H0
Activate (manual:3)
V5H0
V2H0
Channel 1
V2H0
Linearisation for any
shaped vessel by baling
out from the vessel
Difference or average value in units
given by customer are shown in
V0H0 for Channel 1.
Measured value in units given by
customer shown in V4H0 for
Channel 2
Channel 2
Channel 1
Switching off
linearisation
96
V2H0
Channel 2
Linearisation, linear
(linear: 1)
V5H0
Cancel linearisation
(cancel:5) "Linearisation
linear" is then shown.
V5H0
Channel 1
% difference or % average value is
shown in V0H0
% level is shown in V4H0 for Channel 2
V2H0
Channel 2
Endress+Hauser
11
PROFIBUS-DP Interface
Class 2
master
Class1
master
e.g.
Commuwin
or ToF Tool
PLC
PROFIBUS-DP
VH
PROFIBUS-DP-slaves
Application
Support
Physical layer
Max. length
Participants
Transmission rate
Tab. 2.1
Participants
Endress+Hauser
97
11.1.2 Topology
PROFIBUS-DP is based on a linear topology. For lower data transmission rates, a tree
structure is also possible.
Cable
EN 50 170 specifies two types of bus cable. For transmission rates up to 12Mbit/s, cable
type A is recommended. The specification is given in Table 2.2
Terminator
Cable capacitance
Core cross-section
Cable type
Loop resistance
110 per km
Signal attenuation
Screening
Tab. 2.2
Structure
The following points should be noted when the bus structure is being planned:
The max. permissible cable length depends upon the transmission rate. For PROFIBUS RS-485 cable of type A (see table 2.2) the dependency is as follows:
Transmission rate(kBit/s)
19,2 - 93,75
187,5
500
1500
Cable length(m)
1200
1000
400
200
The maximum transmission rate is limited by the slowest instrument on the bus. The
maximum rate of the Prosonic FMU is 1.5 Mbit/s. The FMU recognizes the rate present
on the bus and adjusts its own rate automatically.
A maximum of 32 participants per segment is allowed.
A terminating resistance must be installed at both ends of every segment
(ohmic load 220 ).
The cable length and/or the number of participants can be increased by using repeaters.
There must never be more than three repeaters between any two participants
The total number of participants in the system is limited to 126 - (2x number of repeaters).
Spurs
A spur is the cable connecting the field device to the T-box. As a rule of thumb:
For transmission rates up to 1500 kbits/s, the total length (sum) ot the spurs may not
exceed 6.6 m.
Spurs should not be used for transmission rates greater than 1500 kbits/s.
Examples
Figs. 2.2 and 2.3 show examples for a linear and tree bus structure.
Fig. 2.2. shows that three repeaters are necessary if the PROFIBUS-DP system is to be
developed to the full. The maximum cable length corresponds to 4x the value quoted in
the table above. Since three repeaters are used, the maximum number of participants
is reduced to 120.
Fig. 2.3. shows how several repeaters can be used to create a tree structure. The number of participants allowable per segment is reduced by one per repeater: the total number of participants is limited to 126 - (2x number of repeaters).
98
Endress+Hauser
trunk cable
1
R1
31
segment 1
R2
30
segment 2
R3
30
segment 3
1
31
trunk cable
1
31
R1
segment 1
1
29
R3
R2
Endress+Hauser
segment 2
1
31
segment 3
1
29
99
Optical network
If the PROFIBUS-DP system has to be routed over large distances or in a plant with
heavy electromagnetic interference, then an optical or mixed optical/copper network
can be used. Provided that all participants support them, very high transmission rates
are possible. Fig. 2.4 shows a possible structure for an optical network, whereby the
technical details can be taken from the PROFIBUS standard.
Master
(PLC)
optical
interface module
RS-485
copper
100
optical
interface module
T
T
1
fibre optics
Endress+Hauser
Address
1 2 3 4 5 6 7 8
CLOSED
OPEN
1 23 45678
8 + 2 = 10
Endress+Hauser
Switch No.
16
32
64
Note!
The new address becomes valid at a restart of the Prosonic (power on). For the Prosonic, DIP-switch 8 ist without function.
101
Termination
At the last instrument on the bus, a terminating resistance must be switched on at DIPswitch SW 2: OFF, ON, ON, OFF.
Optionally, the bus power can be supplied by this instrument: ON, ON, ON, ON.
At the remaining instruments the terminating resistance must be switche off: OFF, OFF,
OFF, OFF.
+5V
SW2
102
OFF
ON
Termination
ON
OFF
ON
Termination and
bus power
ON
OFF
ON
Termination and
bus power
OFF
Endress+Hauser
Internet: www.endress.com
CD-ROM with GSD files for all E+H devices. Order-Code: 50097200
GSD library of the PROFIBUS User Organisation (PNO):http: //www.PROFIBUS.com
Directory structure
The GSD files in the directory "Extended" are needed for the network design software
STEP 7 of the S7-300/400 PLC family.
The GSD files in the directory "Standard" are used for PLCs, which do not support an
identifier format but only an identifier byte (e.g. PLC5 of Allen-Bradley)
For the network design tool COM ET200 with Siemens S5 instead of an GSD file the
Type file "EH_1522x.200" and instead of the BMP files the DIB files have to be used.
Universal Database File
Endress+Hauser
The PNO also provides an universal database file with the designation PA139701.gsd
for devices with two analogue input blocks. Should this be used instead of the Prosonic
GSD, then only the two main values can be transmitted. The counter can not be
transmitted.
If the universal profile is used, the option "profiles" must be selected in the Physical
Block at the matrix position V0H4 (Ident number).
103
The block model shows, which data are exchanged continously (i.e. by cyclic data
transfer) between the Prosonic and the PLC.
sensor 1
Transducer
Block TB1
V0H0
Analog-Input
Block AI1
signal evaluation
calibration
linearisation
sensor 2
Transducer
Block TB2
value status
scaling,
status
V4H0
Analog-Input
Block AI2
Transducer
Block TBAux
value status
e.g.
PLC
flow counter
V8H8/V8H9
value status
For the cyclic data telegram the Prosonic provides the following modules:
1. Analog Input
Depending on the configuration (see below) this is main value 1 (V0H0) or
main value 2 (V4H0). Before they are sent to the PLC these values may be scaled in
the respective Analog Input Block.
2. Counter
This flow counter is composed of the matrix fields V8H8 (counter high) and V8H9
(counter low).
3. Empty
This module must be applied during configuration (see below), if main value 2 is not
to appear in the data telegram.
Configuration of the
cyclic data telegram
Use the configuration software of your PLC in order to compose the data telegram from
these modules in one of the following ways:
1. Main value 1
In order to transmit only main value 1, select the module Analog Input.
2. Main value 1 and flow counter
In order to transmit main value 1 and the flow counter, select the modules in the following order: Analog Input, Empty, Counter.
3. Main value 1 and main value 2
In order to transmit both main values , select Analog Input twice.
4. Main value 1, main value 2 and flow counter
In order to transmit both main values and the flow counter, select the modules in the
following order: Analog Input, Analog Input, Counter.
The exact way of performing the configuration depends on the configuration software
of the PLC.
104
Endress+Hauser
Data formats
Data
Format
1, 2, 3, 4
main value
status code
Bytes
Data
Format
1, 2, 3, 4
flow counter
Flow counter
IEEE-754
floating point number
The measured values are transmitted as IEEE 754 floating point numbers, whereby:
measured value = (-1)VZ x 2(E-127) x (1+F)
Byte 1
Bit 7
Sign
Bit 6
2
Bit5
2
Bit 4
2
Bit 3
2
Byte 2
Bit 2
2
Bit 1
2
Bit 0
2
Bit 7
2
Bit 6
Bit 5
Bit 4
Bit 3
-1
-2
-3
-4
Exponent (E)
Bit 2
2
-5
Bit 1
2
-6
Bit 0
2-7
Mantissa (F)
Byte 3
Byte 4
Bit 7
Bit 6
Bit5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
Mantissa (F)
Example
40 F0 00 00 (hex) = 0100 0000 1111 0000 0000 0000 0000 0000 (bin)
= (-1)0 x 2(129 - 127) x (1 + 2-1 + 2-2 + 2-3)
= 1 x 22 x (1 + 0.5 + 0.25 + 0.125)
= 1 x 4 x 1.875
= 7.5
LONG INTEGER
Byte 2
Bit 7
Bit 6
Bit5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
231
230
229
228
227
226
225
224
223
222
221
220
219
218
217
216
Byte 3
Endress+Hauser
Byte 4
Bit 7
Bit 6
Bit5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
215
214
213
212
211
210
29
28
27
26
25
24
23
22
21
20
105
Status codes
106
The status codes comprise one byte and have got the following meaning:
StatusCode
Device status
Significance
00 Hex
BAD
non-specific
1F Hex
BAD
40 Hex
UNCERTAIN
non-specific (simulation)
47 Hex
UNCERTAIN
48 Hex
UNCERTAIN
Ersatzmenge
(fail-Safe mode active)
4C Hex
UNCERTAIN
initial value
(fail-Safe mode active)
5C Hex
UNCERTAIN
Configuration error
(limits not set correctly)
80 Hex
GOOD
OK
84 Hex
GOOD
89 Hex
GOOD
8A Hex
GOOD
8D Hex
GOOD
8E Hex
GOOD
Endress+Hauser
The device parameters are listed in the following tables. The parameters are accessed
via the slot and index number.
The Analog-Input and physical blocks contain standard parameters, block parameters
and manufacturer-specific parameters. The transducer blocks are E+H specific.
Physical Block
Parameter
E+H Matrix
(CW II)
Slot
Index
Size
[bytes]
Type
Read
Write
Storage
Class
Standardparameter
Physikal Block block objekt
16
20
DS32*
PB Static revision
17
unsigned16
PB Device tag
18
32
Octet String(32)
PB Strategy
19
unsigned16
PB Alert key
20
unsigned8
PB Target mode
21
unsigned8
PB Mode block
22
DS37*
PB Alarm summary
23
DS42*
PB Software revision
24
16
Visible String(16)
PB Hardware revision
25
16
Visible String(16)
26
unsigned16
PB Device identity
27
16
Visible String(16)
28
16
Visible String(16)
PB Diagnosis
29
Octet String(4)
PB Diagnosis extention
30
Octet String(6)
PB Diagnosis mask
31
Octet String(4)
32
Octet String(6)
Blockparameter
PB Security locking
V9H6
34
unsigned16
PB General reset
V9H5
35
unsigned16
37
32
Octet String(32)
PB Device message
PB Ident Number selector
40
unsigned8
PB Diagnostic code
V9H0
54
unsigned16
V9H1
55
unsigned16
V9H3
60
unsigned16
V9H2
61
unsigned16
70
13
OSTRING
PB View 1
Transducer Block
TBAux
S
D
D
C
D
D
Transducer Block TBAux contains those device parameters which can not be assigned
to one of the channels.
Parameter
E+H Matrix
(CW II)
Slot
Index
Size
[bytes]
Type
Read
Write
Storage
Class
Standardparameter
Endress+Hauser
120
20
DS32*
121
unsigned16
122
32
Octet String(32)
TBAux Strategy
123
unsigned16
124
unsigned8
125
unsigned8
126
DS37*
127
DS42*
107
Parameter
E+H Matrix
(CW II)
Index
Size
[bytes]
Type
Read
Write
Storage
Class
E+H-Parameter
TBAux Relay selection
V1H0
128
unsigned8
V1H1
129
unsigned8
V1H2
130
floating point
V1H3
131
floating point
V1H4
132
unsigned8
V1H5
133
floating point
V1H6
134
floating point
V1H7
135
floating point
V1H8
136
unsigned16
S
S
V1H9
137
unsigned8
V8H0
138
unsigned8
V8H1
139
unsigned8
TBAux 4 mA threshold
V8H2
140
unsigned8
V8H3
141
unsigned8
V8H4
142
unsigned8
V8H5
143
unsigned8
V8H6
144
unsigned8
V8H7
145
unsigned8
V8H8
146
unsigned16
S
S
V8H9
147
unsigned16
V9H4
148
unsigned16
V9H7
149
floating point
V9H8
150
floating point
V9H9
151
floating point
152
13
OSTRING
Slot
Index
Size
[bytes]
Type
Read
TBAux View1
Device management
Slot
Parameter
E+H Matrix
(CW II)
Write
Storage
Class
12
OSTRING
24
OSTRING
Analog Input Block 1 transmits the measured value of channel 1. It is connected to the
Transducer Block TB 1 and contains the following parameters:
Parameter
E+H Matrix
(CW II)
Slot
Index
Size
[bytes]
Type
Read
Write
Storage
Class
Standardparameter
Analog input block 1 block objekt
16
20
DS32*
17
unsigned16
18
32
Octet String(32)
AI1 Strategy
19
unsigned16
20
unsigned8
21
unsigned8
22
DS37*
23
DS42*
AI1 OUT
26
DS33*
AI1 PV_SCALE
27
floating point(2)
AI1 OUT_SCALE
28
11
DS36*
AI1 LIN_TYPE
29
unsigned8
AI1 CHANNEL
30
unsigned16
N
S
Blockparameter
108
AI1 PV_FTIME
32
floating point
AI1 ALARM_HYSTERESIS
35
floating point
AI1 HI_HI_LIMIT
37
floating point
AI1 HI_LIMIT
39
floating point
AI1 LO_LIMIT
41
floating point
AI1 LO_LO_LIMIT
42
floating point
AI1 HI_HI_ALM
46
16
DS39*
AI1 HI_ALM
47
16
DS39*
AI1 LO_ALM
48
16
DS39*
AI1 LO_LO_ALM
49
16
DS39*
AI1 SIMULATE
50
DS50*
AI1 OUT_UNIT_TEXT
51
16
Octet String(16)
AI1 View1
61
13
OSTRING
D
S
S
D
Endress+Hauser
Parameter
E+H Matrix
(CW II)
Slot
Index
Size
[bytes]
Type
Read
Write
Storage
Class
Standardparameter
Transducer block 1 block object
120
20
DS32*
121
unsigned16
122
32
Octet String(32)
TB1 Strategy
123
unsigned16
S
S
124
unsigned8
125
unsigned8
126
DS37*
127
DS42*
E+H-Parameter
TB1 Measured value Channel 1
V0H0
128
floating point
V0H1
129
floating point
V0H2
130
floating point
V0H3
131
unsigned8
V0H4
132
unsigned8
V0H5
133
floating point
V0H6
134
floating point
V0H7
135
floating point
V0H8
136
floating point
V0H9
137
floating point
V2H0
138
unsigned8
V2H1
139
floating point
V2H2
140
unsigned8
V2H3
141
floating point
D
D
D
D
V2H4
142
floating point
V2H5
143
unsigned8
V2H6
144
floating point
V2H7
145
floating point
V2H8
146
floating point
V2H9
147
floating point
V3H0
148
floating point
V3H1
149
integer16
V3H2
150
unsigned8
V3H3
151
unsigned8
V3H4
152
unsigned8
V3H5
153
unsigned8
V3H6
154
unsigned8
V3H7
155
unsigned8
VAH0
156
16
Octet String(16)
VAH3
157
unsigned8
VAH7
158
unsigned8
159
13
OSTRING
TB1 View1
S
D
E+H Matrix
(CW II)
Slot
Index
Size
[bytes]
Type
Read
Write
Storage
Class
Standardparameter
Endress+Hauser
16
DS32*
17
unsigned16
18
32
Octet String(32)
AI2 Strategy
19
unsigned16
20
unsigned8
21
unsigned8
22
DS37*
23
DS42*
109
Parameter
E+H Matrix
(CW II)
Slot
Index
Size
[bytes]
Type
Read
Write
Storage
Class
Blockparameter
Transducerblock TB2
AI2 OUT
26
DS33*
AI2 PV_SCALE
27
floating point(2)
AI2 OUT_SCALE
28
11
DS36*
AI2 LIN_TYPE
29
unsigned8
AI2 CHANNEL
30
unsigned16
AI2 PV_FTIME
32
floating point
AI2 ALARM_HYSTERESIS
35
floating point
AI2 HI_HI_LIMIT
37
floating point
AI2 HI_LIMIT
39
floating point
AI2 LO_LIMIT
41
floating point
AI2 LO_LO_LIMIT
43
floating point
AI2 HI_HI_ALM
46
16
DS39*
AI2 HI_ALM
47
16
DS39*
AI2 LO_ALM
48
16
DS39*
AI2 LO_LO_ALM
49
16
DS39*
AI2 SIMULATE
50
DS50*
AI2 OUT_UNIT_TEXT
51
16
Octet String(16)
AI2 View1
61
13
OSTRING
S
D
D
S
S
D
E+H Matrix
(CW II)
Slot
Index
Size
[bytes]
Type
Read
Write
Storage
Class
Standardparameter
Transducer block 2 block object
120
20
DS32*
121
unsigned16
122
32
Octet String(32)
TB2 Strategy
123
unsigned16
124
unsigned8
125
unsigned8
126
DS37*
127
DS42*
E+H-Parameter
TB2 Measured value Channel 2
V4H0
128
floating point
V4H1
129
floating point
V4H2
130
floating point
V4H3
131
unsigned8
V4H4
132
unsigned8
V4H5
133
floating point
V4H6
134
floating point
V4H7
135
floating point
V4H8
136
floating point
V4H9
137
floating point
V5H0
138
unsigned8
D
D
x
V5H1
139
floating point
V5H3
140
floating point
V5H4
141
floating point
V5H5
142
unsigned8
V5H6
143
floating point
V5H7
144
floating point
V5H8
145
unsigned8
V6H0
146
floating point
V6H1
147
integer16
V6H2
148
unsigned8
V6H3
149
unsigned8
V6H4
150
unsigned8
V6H5
151
unsigned8
V6H6
152
unsigned8
V6H7
153
unsigned8
VAH1
154
16
Octet String(16)
VAH5
155
unsigned8
VAH9
156
unsigned8
157
13
OSTRING
TB2 View1
110
D
D
S
S
D
Endress+Hauser
Appendix A:
A.1
A.2
A.3
Khafagi-Venturi Flumes
A.4
Parshall Flumes
A.5
A.6
Palmer-Bowlus Flume
A.7
A.8
Endress+Hauser
111
Hmax
min.
2 Hmax
k = approx. 3 mm
BD
blocking distance
FDU 80 = 0.3 m
min. 3 Hmax
45
or
drawdown
weir plate
Direction of flow
channel floor
Tab. A.1
Pre-programmed drawdown
weirs with rectangular section
V2H2 Code
0
1
112
Hmax (mm)
500
1500
Qmax (m3/h)
2418
12567
Note!
B (mm)
1000
1000
Matrix
V2H2
V2H9
V2H0
-
Entry
e.g. 1
E
e.g. 2
E
2
E
Meaning
Select the code with Hmax of the weir.
Confirm entry
Give the weir throat in [m]
Confirm entry
Enter 2 for the Q/h-curve
Confirm entry and activate curve
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser
(Cipoletti)
min. 2 Hmax
Hmax
min.
2 Hmax
crest length B
k = approx. 3 mm
k
k
blocking distance
FDU 80 = 0.3 m
BD
min. 3 Hmax
45
or
drawdown
weir plate
Direction of flow
channel floor
V2H2 Code
2
3
Step
1
2
3
4
5
6
Matrix
V2H2
V2H9
V2H0
-
B (mm)
1000
1000
Entry
e.g. 2
E
e.g. 2
E
2
E
Hmax (mm)
300
1500
Qmax (m3/h)
1049
11733
Meaning
Select the code with Hmax of the weir.
Confirm entry
Give the weir throat in [m]
Confirm entry
Enter 2 for the Q/h-curve
Confirm entry and activate curve
Tab. A.2
Pre-programmed drawdown
weirs with a trapezoidal section
Note!
113
blocking distance
FDU 80 = 0.3 m
BD
1 x b0
Hmax
Direction of flow
bo
Tab. A.3
Pre-programmed
Khafagi-Venturi-flumes
Note!
114
Khafagi-Venturi Flumes
bo (mm)
be (mm)
120
48
300
120
400
160
500
200
600
240
800
320
1000
400
1300
520
1600
640
be
Code
10
11
12
13
14
15
16
17
18
Type
QV 302
QV 303
QV 304
QV 305
QV 306
QV 308
QV 310
QV 313
QV 316
Hmax (mm)
220
250
350
380
400
600
800
950
1250
Qmax (m3/h)
40.09
104.3
231.5
323.0
414.0
1024
1982
3308
6181
Code
80
81
82
83
84
85
86
87
88
Qmax (m3/h)
81.9
187.9
359.9
637.7
748.6
1790
3812
5807
11110
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser
blocking distance
FDU 80 = 0.3 m
BD
2
/3 A
Direction of flow
25 %
Free flow
Level floor A
Code in V2H2
22
23
24
25
26
27
28
29
30
31
32
W
3"
6"
9"
1ft
1.5ft
2ft
3ft
4ft
5ft
6ft
8ft
Hmax (mm)
480
480
630
780
780
780
780
780
780
780
780
Qmax (m3/h)
204.2
430.5
950.5
1704
2595
3498
5328
7185
9058
10951
14767
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser
Tab. A.4
Pre-programmed
Parshall flumes
Note!
115
blocking distance
FDU 80 = 0.3 m
BD
approach channel
horizontal invert
exit transition
exit channel
B
b
3 (B-b)
front view
(level invert)
x
Invert over length of weir x without slope
(no weir with weir plate)
Tab. A.5
Pre-programmed
British Standard flume
Code
40
41
42
43
44
Note!
116
bmax
4"
7"
12"
18"
30"
Hmax (mm)
150
190
340
480
840
Qmax (m3/h)
36.25
90.44
371.1
925.7
3603
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser
D/4
D/2
30
D/4
30
Hmax
D/6
blocking distance
FDU 80 = 0.3 m
BD
D/2
preferred head
measuring point
upper
transition
lower
transition
small jump should
occur in this region
upstream
depth
Direction of flow
downstream
depth
throat
channel floor
Code
50
51
52
53
54
55
56
57
58
59
D
6"
8"
10"
12"
15"
18"
21"
24"
27"
30"
Hmax (mm)
120
150
210
240
300
330
420
450
540
600
Qmax (m3/h)
38.08
68.86
150.2
215.8
377.6
504.0
875.6
1077
1639
2133
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser
Tab. A.6
Pre-programmed
Palmer-Bowlus flume
Note!
117
min. 2 Hmax
crest length B
Hmax
min.
2 Hmax
k = approx. 3 mm
k
blocking distance
FDU 80 = 0.3 m
BD
min. 3 Hmax
45
or
drawdown
weir plate
Direction of flow
channel flow
Code in V2H2
60
61
62
63
64
65
66
Tab. A.7
Pre-programmed
rectangular constricted
sharp-crested weir
Note!
118
B (mm)
200
300
400
500
600
800
1000
Hmax (mm)
120
150
240
270
300
450
600
Qmax (m3/h)
51.18
108.4
289.5
434.6
613.3
1492
2861
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser
min. 2 Hmax
Hmax
min.
2 Hmax
BD
blocking distance
FDU 80 = 0.3 m
k = approx. 3 mm
k
k
min. 3 Hmax
45
or
drawdown
weir plate
Direction of flow
channel flow
Code in V2H2
70
71
72
73
75
76
77
Type
Hmax (mm)
V-notch
90
600
V-notch
60
600
V-notch
45
600
V-notch
30
600
V-Notch Sharp-Crested Weir to British Standards
V-notch
90
390
1
/2 90
390
V-notch
1
/4 90
390
V-notch
Qmax (m /h)
1385
799.8
574.1
371.2
473.2
237.3
120.1
The factory setting for the current output assigns a maximum flowrate Qmax = 100 to
the 20 mA current.
After entering a characteristic code, the maximum flow exceeds this vale and causes
a signal overrun.
If you want to use the current output, then enter the flow value in V0H6 which is
assigned to the 20 mA signal.
Endress+Hauser
Tab. A.8
Pre-programmed
V-Notch sharp-crested weir
Note!
119
Parshall flume
Type
QV 302
Qmax.
(m3/h)
40,09
1.500
2.500
0.0013140
0.0095299
QV 303
104,3
1.500
2.500
0.0004301
0.0238249
QV 304
231,5
1.500
2.500
0.0003225
0.0317665
QV 305
323,0
1.500
2.500
0.0002580
0.0397081
QV 306
414,0
1.500
2.500
0.0002150
0.0476497
QV 308
QV 310
1024
1982
1.500
1.500
2.500
2.500
0.0001613
0.0001290
0.0635329
0.0794162
QV 313
3308
1.500
2.500
0.0000992
0.1032410
QV 316
6181
1.500
2.500
0.0000806
0.1270659
0.0048651
1"
15,23
1.550
1.000
0.0000000
2"
30,46
1.550
1.000
0.0000000
0.0097302
3"
203,8
1.547
1.000
0.0000000
0.0144964
6"
9"
430,5
950,5
1.580
1.530
1.000
1.000
0.0000000
0.0000000
0.0249795
0.0495407
1 ft
1704
1.522
1.000
0.0000000
0.0675749
1.5 ft
2595
1.538
1.000
0.0000000
0.0924837
2 ft
3 ft
3498
5328
1.550
1.566
1.000
1.000
0.0000000
0.0000000
0.1151107
0.1575984
4 ft
7185
1.578
1.000
0.0000000
0.1962034
5 ft
9058
1.587
1.000
0.0000000
0.2329573
6 ft
8 ft
10951
14767
1.595
1.607
1.000
1.000
0.0000000
0.0000000
0.2670383
0.3324357
36,25
1.500
1.000
0.0000000
0.019732
7"
90,44
1.500
1.000
0.0000000
0.034532
1.500
1.500
1.000
1.000
0.0000000
0.0000000
0.059201
0.088021
1.500
1.000
0.0000000
0.148003
0.200
0.200
2.000
2.000
0.0083313
0.0047711
0.3106790
0.6255716
12"
18"
30"
Palmer-Bowlus flume
6"
8"
3603
38,08
68,86
10"
150,2
0.200
2.000
0.0034924
0.9571182
12"
215,8
0.200
2.000
0.0022844
1.6034450
15"
18"
377,6
504,0
0.200
0.200
2.000
2.000
0.0015814
0.0012679
2.5957210
3.5431970
875,6
21"
120
371,2
925,7
0.200
2.000
0.0008765
5.5433280
24"
1077
0.200
2.000
0.0006771
7.6652450
27"
30"
1639
2133
0.200
0.200
2.000
2.000
0.0005672
0.0004475
9.7043720
12.9501200
Endress+Hauser
Weir, flume
Rectangular constricted
sharp-crested weir
(with throat)
Rectangular constricted
sharp-crested weir
(without throat)
Adjusting a Q/h curve to
the correct crest length is
carried out using the
appropriate factor in
V2H9.
Trapezoidal sharpcrested weir
(Cipolletti)
Adjusting a Q/h curve to
the correct crest length is
carried out using the
appropriate factor in
V2H9.
V-notch sharp-crested
weir
(Triangular)
Type
B 200
51,18
1.500
0.0000000
0.038931336
108,4
1.500
0.0000000
0.059018248
B 400
289,5
1.500
0.0000000
0.077862671
B 500
434,6
1.500
0.0000000
0.097949584
B 600
613,3
1.500
0.0000000
0.118036497
B 800
1493
1.500
0.0000000
0.156346588
B 1000
2861
1.500
0.0000000
0.194656679
B 1500
6061
1.500
0.0000000
0.3106200
B 2000
13352
1.500
0.0000000
0.4141600
B 1000
(Hmax. 500)
2418
1.500
1.000
0.0000000
0.21632686
B 1000
(Hmax. 1500)
12567
1.500
1.000
0.0000000
0.21632686
B 1000
(Hmax. 300)
1049
1.500
1.000
0.0000000
0.2067454
B 1000
(Hmax. 1500)
11733
1.500
1.000
0.0000000
0.2067454
0.0001571
90
1385
799,8
574,1
2.500
1.000
0.0000000
2.500
2.500
1.000
1.000
0.0000000
0.0000000
0.0000907
0.0000651
30
371,2
2.500
1.000
0.0000000
0.0000421
22,5
276,0
2.500
1.000
0.0000000
0.0000313
90
473,2
2.314
2.650
0.1904230
0.0001980
45
237,3
2.340
2.610
0.2659230
0.0000880
2.314
2.649
0.1430720
0.0000590
22,5
Endress+Hauser
Qmax.
(m3/h)
B 300
60
45
V-notch sharp-crested
weir
(British standard)
120.1
121
Application parameter 0, see Fig. 1, provides optimised signal processing for liquids in
closed storage tanks. For bowed-topped tanks in particular the focussing effect of the
top causes double reflections which are often stronger than the echo from the product
surface. This mode ensures that the product echo is evaluated even when the double
echo is stronger.
envelope curve
product echo
double echo
BA100E70
122
Endress+Hauser
Application parameter 1, see Fig. 2, is intended for liquid tanks, where appropriate with
stirres outside the detection zone, where rapid level changes are to be expected, e.g.
in small process or buffer tanks.
Application parameter 1
Liquids, rapid changes
Fig. 2
Application parameter 1, rapid
level changes
BA100E72
Application parameter 2, see Fig. 3, is suitable for fine-grained, dry, fluidizable solids,
such as cement, PVC powder and granules, and which tend to form build up and dust.
The filling noise, which results from the pneumatic filling of the silo, is accounted for by
a dynamic signal evaluation.
Application parameter 2
Fine bulk solids
Fig. 3
Application parameter 2, filling
noise and dust, diffuse
secondary dchoes
Envelope curve
Product echo
Possible
secondary
echo
BA100E75
Endress+Hauser
123
Application parameter 3, see Fig. 4, is intended for coarse bulk solids such as stones
and coal. The high noise level and diffuse echoes due to falling products and filling
mound are accounted for by dynamic signal evaluation.
Fig. 4
Application parameter 2,
lumpy materials which cause
diffuse echoes
envelope curve
diffuse
product echo
BA100E73
Application parameter 4
Bulk solids, rapid
changes
Application parameter 4, see Fig. 5, is intended for the measurement of rapidly changing
levels on conveyor belts.
Fig. 5
Application parameter 4, rapidly
changing levels of bulk solids
conveyor belts
BA100E74
124
Endress+Hauser
Operating Matrix
Operating Matrix
Enter your Operating Parameters in the Matrix Below
H0
H1
H2
H3
H4
H5
H6
H7
H8
H9
V0
V1
V2
V3
V4
V5
V6
V7
V8
V9
Display
Relay Settings:
V1H0
V1H1
V1H2
V1H3
V1H4
Relay function
Switch-on point
Switch-off point
Alternating pump
control
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5
Endress+Hauser
125
Linearisation
Linear
Horizontal
cylinder
Manual
Automatic
Cancel
V2 Linearisation
Channel 1
Service
Operating mode
Level
Simulation
Diagnostic code
V7 Service
V8 Operating
status
V9 Service and
Simulation
V6
V5
V4
4 mA threshold
: 0 off
: 1 on
Select current
: 0 020 mA
: 7 420 mA
Service
Decibel
Decibel
Service
Signal/noise ratio
Echo attenuation
:1
: 3 [0]
:4
:5
Metre/Feet
:0
Actual level
:0
:2
: 8 [60]
Switch-on point
Metre/Feet
[9]
[10]
Metre/Feet
H2
Full calibration
H1
Empty calibration
Relay function
: 1 Limit value
: 2 Tendency
: 3 Alarm relay
:4
:5
Relay selection
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5
User unit
H0
Measured value
V1 Relays
V0 Calibration
Channel 1
Service
Instrument and
Software version
Service
Safety alarm:
: 0 10 %
: 1 +110 %
Hold
User unit
Metre/Feet
Input volume
Alternating
pump control
off
on
[0]
If no echo
Warning
Alarm
H5
[1]
Line No.
General Reset
333
(for DP: 1)
Service
Envelope curve
: 0 statistics
: 1 [3]
:2
:0
:1
Type of sensor
Value for 0/4 mA
FDU 80
: 80
FDU 80 F
: 80F
.
[0]
.
.
FDU 86
: 86 User unit
H4
[0]
Input volume
[40]
Switch-off point
H3
Application
Liquids
:0
Liquids fast
:1
Fine-grained solids: 2
Coarse-grained
solids
:3
Conveyor belt
:4
Security locking
519
(for DP: 2457)
Limit switch
None
NO contact
Minimum
Maximum
NC contact
Minimum
Maximum
Service
FAC threshold
1100
[20]
Metre/Feet
[9]
Service
FAC rise
off
on
[100]
User unit
:7
:8
Metre/Feet
Measured distance
H8
Simulation volume
User unit
Simulation level
Metre/Feet
Service
Rackbus address
:0 (with RS 485 only)
:1
End value
Linearisation
(for V2H0: 0 only)
Volume of vessel
(for V2H0: 1 only)
Seconds
[5]
Output damping
H7
External
: 0 temperature sensor
None
:0
: 1 Activated
:1
:2
Diameter of vessel
(for V2H0: 1 only)
User unit
[100]
Value for 20 mA
H6
mA
Simulation current
Service
Seconds
[1]
Switch delay
Metre/Feet
Measured level
H9
Empty
Input field
Display field
0%
100%
Full
Linearisation
Linear
Horizontal
cylinder
Q/h curve
Manual
Automatic
Cancel
V2 Linearisation
Channel 1
Service
Operating mode
Level
Flow
Simulation
Diagnostic code
V7 Service
V8 Operating
status and
counter
V9 Service and
Simulation
V6
V5
V4
Actual level
4 mA threshold
: 0 off
: 1 on
Select current
: 0 020 mA
: 2 420 mA
:7
Service
Decibel
Decibel
Service
Signal/noise ratio
Echo attenuation
[1]
Q/h curve
:0
. 2 [60]
:4
: 5 for limit value:
. 6 user unit
: 7 for tendency:
: 8 % change/min
for count pulse:
% Qmax
Service
Instrument and
Software version
Reset counter
712
Service
Safety alarm
: 0 10%
: 1 +110%
Hold
User unit
Metre/Feet
If no echo
Warning
Alarm
[0]
Input volume
[0]
Input level
[40]
[1]
Line No.
[0]
:0
:1
:2
:3
:4
:5
:6
:7
General reset
333
(for DP: 1)
Security locking
519
(for DP: 2457)
Limit switch
None
NO contact
Minimum
Maximum
NC contact
Minimum
Maximum
:0
:1
:2
:5
:6
:7
:8
:9
Service
Counter unit
l
hl
m3
igal
usgal
bls
inch3
ft3
FAC threshold
1100
[20]
Metre/Feet
[9]
Minutes
[1]
Interval time
Metre/Feet
Measured distance
H8
Service
FAC rise
off
on
Service
Rackbus address
: 0 (with RS 485 only)
:1
End value
Low flow cut off
Linearisation
(for V2H0: 0 only)
Volume of vessel [0]
(for V2H0 :1 only)
Max. flow
[100]
User unit
% of max. flow
[0]
Count factor C3
019999
Seconds
[5]
Output damping
H7
Service
Metre/Feet
Crest length
Seconds
[1]
Switch delay
Metre/Feet
Measured level
H9
:7
:8
Simulation volume
User unit
Simulation level
Metre/Feet
mA
Simulation current
External
Internal counter high Internal counter
: 0 temperature sensor
low
None
:0
: 1 Activated
:1
:2
Diameter of vessel
(for V2H0 : 1 only)
[0]
Count factor C2
019999
User unit
[100]
Value for 20 mA
H6
Service
Envelope curve
: 0 statistics
: 1 [3]
:2
:0
:1
Count factor C1
019999
Alternating
pump control
off
on
Switch-on point
Metre/Feet
Switch-off point
Relay function
Limit value
Tendency
Count pulse 1
Count pulse 2
Count pulse 3
Interval timer
Alarm relay
Metre/Feet
[9]
[10]
H5
Type of sensor
Value for 0/4 mA
FDU 80
: 80
FDU 80 F
: 80F
[0]
.
.
.
FDU 86
: 86 User unit
Application
Liquids
:0
Liquids fast
:1
Fine-grained solids: 2
Coarse-grained
solids
:3
Conveyor belt
:4
Full calibration
H4
H3
H2
Empty calibration
H1
: 1 [0]
:2
:3
:4
: 5 Metre/Feet
:0
:1
:2
:3
:4
:5
Relay selection
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5
User unit
Measured value
H0
V1 Relay
V0 Calibration
Channel 1
Empty
Input field
Display field
0%
100%
Full
User unit
Relay selection
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5
H0
Measured value
:1
:2
:3
:4
:5
Linearisation
Linear
:0
Horizontal
cylinder
:1
Q/h curve
:2
Manual
:3
Automatic
:4
Cancel
:5
V3 Echo parameter Range for automatic
Channel 1
suppression
[0]
Metre/Feet
V4 Calibration
Measured value
Channel 2
User unit
V5 Linearisation Linearisation
Channel 2
(see V2H0)
V2 Linearisation
Channel 1
V1 Relay
V0 Calibration
Channel 1
Decibel
Service
4 mA threshold
: 0 off
: 1 on
Signal/noise ratio
Decibel
Full calibration
[9]
Metre/Feet
Decibel
Service
Select current
020 mA
420 mA
Decibel
Empty calibration
[10]
Metre/Feet
Actual level
[0]
Metre/Feet
Echo attenuation
Instrument and
Software version
[0]
Input volume
:0
:1
Reset counter
712
Input volume
[0]
User unit
Safety alarm:
10 %
+110 %
Hold
Service
Flow unit
l/s
l/min
l/h
m3/s
m3/min
m3/h
ipgs
ipgm
General reset
333
(for DP: 1)
Envelope curve
: 0 statistics
: 1 [3]
:2
Service
Counter unit
:0 l
: 1 hl
: 2 m3
: 3 igal
: 4 usgal
: 5 bls
: 6 inch3
: 7 ft3
Envelope curve
: 0 statistics
: 1 [3]
:2
Value for 0/4 mA
[0]
User unit
Line No.
[1]
[1]
Line No.
H4
H5
Type of sensor
Value for 0/4 mA
FDU 80
: 80
FDU 80 F
: 80F
.
[0]
.
.
FDU 86
: 86 User unit
Alternating
Count factor C1
pump control
019999
off
:0
on
: 1 [0]
User unit
Safety alarm:
: 0 10 %
: 1 +110 %
Hold
Type of sensor
(see V0H4)
Service
Select distance unit
: 0 Metre
:0
: 1 Feet
:1
Input level
[0]
Metre/Feet
If no echo
Warning
Alarm
Application
(see V0H3)
Metre/Feet
If no echo
Warning
Alarm
Signal/noise ratio
Metre/Feet
Echo attenuation
[0]
[40]
[60 ]
H3
Application
Liquids
:0
Liquids fast
:1
Fine-grained solids: 2
Coarse-grained
solids
:3
Conveyor belt
:4
Switch-off point
[0]
:0
:1
:2
:3
:4
:5
:6
:7
:8
:9
Metre/Feet
Switch-on point
[9]
[10]
Metre/Feet
Relay function
Limit value Ch1
Limit value Ch2
Tendency Ch1
Tendency Ch2
Count pulse 1
Count pulse 2
Count pulse 3
Interval timer
Alarm relay
Back water alarm
Actual level
H2
Full calibration
H1
Empty calibration
:0
:1
:2
:5
:6
:7
:8
:9
Security locking
519
(for DP: 2457)
Service
Limit switch
None
:0
NO contact
Min. Channel 1 : 1
Max. Channel 1 : 2
Min. Channel 2 : 3
Max. Channel 2 : 4
Min. Channel 1+2 : 5
Max. Channel 1+2: 6
NC contact as
NO contact 712
Value for 20 mA
[100]
User unit
Diameter of vessel
[9]
(see V2H6)
FAC threshold
1100
[20]
Metre/Feet
FAC threshold
1100
[20]
[9]
Diameter of vessel
(for V2H0 : 1 only)
[0]
User unit
Count factor C2
019999
[100]
H6
Value for 20 mA
:0
:1
Measured level
Metre/Feet
Metre/Feet
Limit back water
alarm
%
Metre/Feet
Seconds
Crest length
[1]
Metre/Feet
Switch delay
H9
Measured level
Measured distance
% of max. flow
Rackbus address
(with RS 485 only)
[0]
Minutes
Low flow cut off
[1]
Metre/Feet
Internal time
H8
Measured distance
Simulation volume
User unit
Simulation level
Metre/Feet
mA
Simulation current
Service
Service
Service
External
Internal counter high Internal counter
temperature sensor
low
None
:0
Channel 1
:1
Channel 2
:2
Channel 1+2
:3
FAC rise
off
on
Output damping
[5]
Seconds
Diameter of vessel
(see V2H7)
End value
Linearisation
(for V2H0: 0 only)
Volume of vessel
(for V2H0 :1 only)
Max. flow
[100]
User unit
FAC rise
off
:0
on
:1
[0]
Seconds
Count factor C3
019999
[5]
H7
Output damping
Empty
Input field
Display field
0%
100%
Full
Index
Index
!
4 mA Threshold
L
60
A
Accessories
Actual Level
Alarm
Alternating pump control
Analogue Output
10
38, 52
79
69
60
B
Back Water Alarm
Basic Adjustment
Blocking Distance
58
37
12
LEDs
Length units
Limit Switch
Linearization
Locking
Low Flow Cut Off
29
35, 50
36
40
77
58, 75
M
Measurand Indication
Measuring Principle
Measuring System
Mounting
39, 56
11
9
5, 13
O
C
Characteristic
Commissioning
Commulog VU 260 Z
Commuwin II
Control Panel
Counting Factors
Counting Formula
Counting Unit
Current Output
46, 54 - 55
5
4
32
16
57, 74
57
57
60
D
Display
Display and Controls
29
29
Operating Matrix
Operating Mode
Operation
Output in the Event of an Alarm
28, 125
35, 50
5
61
Q
Q/h Curve
53
R
Rack
Relay Functions
Repairs
Reset
16
63
87
35, 49
S
E
Electrical Connection
Electrical Isolation
Electrical Symbols
Envelope Curve Statistics
Error Diagnosis
Error Messages
Explosion Protection
External Limit Switch
External Temperature Sensor
17
18
6
85
83
82
6
62, 64
19, 36, 51
Safety Conventions
Sensor Connection
Sensor Type
Separate Limit Switch Input
Separate Operating Unit
Shortening the Sensor Cable
Simulation
Software Counter
Software History
Switching Delay
Synchronizing Connection
6
20
36, 50
19
17
21
86
58
4
71
22
F
Fault Analysis
Fault Indications
Fixed Target Suppression
81
81
84
19
Technical Data
Terminal Block
Totalizer
23
18
29, 57
G
Ground Cable
Unit of Flow
Universal HART Communicator DXR 275
H
Handheld Terminal
Heating
Horizontal Cylindrical Vessel
22
21
41
I
Information on the Measuring Point
Integration Time
Interference Signals
Inverting the Current Signal
IP 10 Mounting Plate
IP 40 Plastic Housing
IP 66 Protective Housing
Endress+Hauser
53
4, 31
V
Vessels of Any Shape
42
W
77
62
84
61
15
14
14
Warning
79
129
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BA 100F/00/en/02.03
016038-1010
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