Service Manual For Xdrive Software

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SERVICE MANUAL FOR XDRIVE

SOFTWARE

xDRIVE

OP E R A T I NG A ND M A I NT E N A N CE M A N UA L

Original instructions 38178800769


ATTENTION
This manual is only intended for skilled staff and also describes functions which may not relate directly to the machine. If the manual's
instructions and recommendations are not complied with, MTA declines all responsibility for any malfunctions of the machine.
MTA reserves the right to modify the contents of the manual without notice. Even partial reproduction of the manual is forbidden.

NOTE
This manual refers to various ranges of machines.
OPERATING AND MAINTENANCE MANUAL
- Contents
1

CONTENTS EN

CONTENTS ........................................................................................................................................................... 1

ENGLISH
ELECTRONIC CONTROLLER ............................................................................................................................... 3
1.1 Controller connectivity .................................................................................................. 4
1.2 IPC415D SSR Electronic controller .............................................................................. 5
DISPLAY .............................................................................................................................................................. 6
2.1 Display reset................................................................................................................... 7
HARDWARE PERIPHERALS ................................................................................................................................. 8
3.1 EEV control driver ......................................................................................................... 8
3.2 I/O expansion modules................................................................................................. 11
3.2.1 IPEX60D (IPX 106D) .................................................................................................... 11
3.2.2 IPEX70D (IPX 125D) SSR ............................................................................................ 12
3.2.3 I/O expansion module configuration .............................................................................. 12
INSTALLING THE SOFTWARE ........................................................................................................................... 13
4.1 USB system files.......................................................................................................... 13
4.2 Installation procedure................................................................................................... 14
4.3 Remote display installation.......................................................................................... 16
OPERATION OF THE DISPLAY........................................................................................................................... 18
5.1 General features ........................................................................................................... 18
5.1.1 Graphic conventions ...................................................................................................... 18
5.1.2 Icons ............................................................................................................................... 19
5.1.3 Keys ................................................................................................................................ 19
5.2 Display menus.............................................................................................................. 20
5.2.1 I/O menu ......................................................................................................................... 20
5.2.2 SET menu ....................................................................................................................... 20
5.2.3 USER menu .................................................................................................................... 20
5.2.4 Reserved menu ............................................................................................................... 21
5.2.5 ALARM menu ................................................................................................................. 22
5.3 Password management................................................................................................. 22
PROBES AND TRANSDUCERS............................................................................................................................. 23
OPERATING LOGIC ........................................................................................................................................... 24
7.1 Date and time ............................................................................................................... 24
7.2 Powering up the unit .................................................................................................... 24
7.2.1 Power-on from a digital input ........................................................................................ 24
7.2.2 Power-on by supervision system .................................................................................... 24
7.2.3 Hourly bands .................................................................................................................. 24
7.2.4 Modular mode power-on ................................................................................................ 25
7.2.5 Autostart ......................................................................................................................... 26
7.2.6 Operating mode .............................................................................................................. 26
7.3 Unit maintenance ......................................................................................................... 26
7.3.1 Number of starts per hour .............................................................................................. 27
7.4 Manual procedure ........................................................................................................ 27
7.5 Temperature regulation ................................................................................................ 28
7.5.1 Neutral zone regulation .................................................................................................. 28
7.5.2 PID regulation ............................................................................................................... 29
7.6 Setpoint management................................................................................................... 30
7.6.1 Fixed setpoint ................................................................................................................. 30
7.6.2 Setpoint by time band ..................................................................................................... 30
7.6.3 Double setpoint .............................................................................................................. 30
7.6.4 Adjustable setpoint ......................................................................................................... 31
7.6.5 Compensated setpoint .................................................................................................... 31
7.7 Compressors................................................................................................................. 32
7.7.1 Compressor types ........................................................................................................... 32
7.7.2 Compressor operating logic ........................................................................................... 33
7.7.3 Compressor activation times .......................................................................................... 34
7.7.4 Compressor start-up type ............................................................................................... 34
7.7.5 Compressor capacity controls ........................................................................................ 35
7.7.6 Stepless compressors ...................................................................................................... 35
7.7.7 Compressor oil recovery ................................................................................................ 36
7.8 Freon solenoid valve and pump-down ......................................................................... 37
7.8.1 Pump-down at power up disabled .................................................................................. 37
7.8.2 Pump-down at power up enabled ................................................................................... 37
7.8.3 Pump-down at power down disabled ............................................................................. 37
7.8.4 Pump-down at power down enabled .............................................................................. 37

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
2 - Contents

EN 7.9 Unloading .....................................................................................................................37


7.9.1 Unloading by high temperature ......................................................................................37
7.9.2 Unloading by low temperature .......................................................................................38
ENGLISH

7.9.3 Unloading by high pressure in chiller operation ...........................................................38


7.9.4 Unloading by high pressure in heat pump operation .....................................................38
7.9.5 Unloading by low pressure .............................................................................................39
7.10 Cycle inversion.............................................................................................................39
7.10.1 Freon side cycle inversion ..............................................................................................39
7.10.2 Water side cycle inversion ..............................................................................................40
7.11 Condenser electrovalve ................................................................................................40
7.12 Fans...............................................................................................................................42
7.12.1 Low-Noise operation ......................................................................................................42
7.12.2 Fans step control ............................................................................................................43
7.12.3 With autotransformer .....................................................................................................44
7.12.4 Fans speed control ..........................................................................................................45
7.13 Pumps ...........................................................................................................................47
7.13.1 Anti-freeze pumps ...........................................................................................................48
7.14 Anti-freeze heaters........................................................................................................48
7.15 Heat recovery................................................................................................................49
7.15.1 Total heat recovery .........................................................................................................49
7.15.2 Partial - separate heat recovery .....................................................................................50
7.15.3 Partial - single heat recovery .........................................................................................50
7.16 Freecooling ...................................................................................................................50
7.16.1 Separate freecooling .......................................................................................................51
7.16.2 Integrated Freecooling ...................................................................................................51
7.16.3 Modular Freecooling ......................................................................................................52
7.17 Defrost ..........................................................................................................................53
7.17.1 Activation conditions ......................................................................................................53
7.17.2 Operating logic ...............................................................................................................54
7.18 Log................................................................................................................................54
7.18.1 Alarms log .......................................................................................................................54
7.18.2 Power log ........................................................................................................................55
7.19 Special functions ..........................................................................................................55
7.19.1 Airbatic ...........................................................................................................................55
7.19.2 Boiler ..............................................................................................................................55
7.19.3 Remote control ................................................................................................................55
7.19.4 Alarm contact .................................................................................................................56
7.19.5 Unit load .........................................................................................................................56
7.19.6 Inverter pump .................................................................................................................56
7.19.7 Tandem ...........................................................................................................................57
7.19.8 Disabling of circuits from digital inputs .........................................................................57
7.19.9 Low temperature .............................................................................................................57
7.19.10 Pumps for heat recovery / desuperheaters .....................................................................58
7.20 Alarms ..........................................................................................................................58
7.20.1 Buzzer .............................................................................................................................58
7.20.2 Alarms relay ...................................................................................................................58
7.20.3 Alarms list .......................................................................................................................58

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 1 - Electronic controller
3

CHAPTER 1 EN

ENGLISH
ELECTRONIC CONTROLLER
Management of the unit is provided by the xDrive electronic controller.

The main features of the xDRIVE controller are as follows:

Power supply Relay outputs Operating system


12V/24V ac/dc 15 with 3 relays with switching contacts Linux
Digital inputs 1 for use of an external modem (power supply reset) CPU
20 opto-isolated, contact current 10mA Serial outputs 200MHz
Analog inputs 1 USB Processor
10 configurable: NTC, PTC, 4..20mA, 0..10V, 0..5V, 1 network output for ethernet connection 32bit
digital input 1 RS232 for connection of external GSM modem (not featured in RAM
Analog outputs standard version). 32MB
2 configurable: PWM signal / 0÷10V / 4÷20mA 1 RS485 master Flash memory capacity
4 0-10 V signal 1 RS485 slave 128MB
1 CAN-BUS output for connection of auxiliary peripherals

The electronic controller I/O layout is the following:

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
4 Chapter 1 - Electronic controller

EN
ELECTRONIC CONTROLLER PIN
ENGLISH

PIN Description
1,9 Power supply 12V/24V ac/dc
2-6,10-14 Analog inputs
7 GND NTC probes
8 GND transducers
15 Power supply (5V) for 3-wire transducers
16 Power supply (12V) for 2-wire transducers
21,22,23,24,26,27 Analog outputs
25 GND analog outputs
28,29 Phase cut analog outputs
30 Power supply (12V) for phase cut analog outputs
40-49,51-60 Digital inputs
50,61 GND digital inputs
70,71,72,74 NA relay
75 NC relay
73 GND relay 70,71,72,74
77,80,81 NA relay
76 GND relay 77,80,81
78,79,82 NA relay
83 GND relay 78,79,82
84,91 NA relay
89,92 NC relay
90 GND relay 84,89,91,92
86,93 NA relay
87,88 GND relay 86,93

1.1 Controller connectivity


The electronic controller is able to communicate with other hardware devices (see Chapter 3 “Hardware peripherals”) by means of the following serial ports:
1. USB
2. RJ-45 (Ethernet)
3. RS-485 (MODBUS)
4. RS-232 (GSM)
5. RS-485 (CANbus)
6. Display

1. USB: The USB port is used for installing and subsequently upgrading the controller software and for configuring the email and text message
services (For further information consult xConnect manual).
2. RJ-45 (Ethernet): The RJ-45 interface allows connection of the controller to a local network using the Ethernet protocol, use of the email service
and connection of the various units of a modular system (For further information consult xConnect manual).
3. RS-485 (MODBUS): This interface is used for communications with devices which use the Modbus protocol. Once the bus has been connected to
the prot and the communications parameters have been correctly set (For further information consult xConnect manual) the unit's data can be
accessed and its operating parameters modified using any Modbus supervisor.
4. RS-232 (GSM): The RS-232 port is used to connect an external modem to the controller. In particular, the text message service can be activated by
using a GSM modem and setting the communications parameters as appropriate. (For further information consult xConnect manual). The RS-232
is not included in the standard version of the controller..
5. RS-485 (CANbus): The CANbus protocol is used for communications between the controller and any additional modules such as EEV drivers (see
“3.1 EEV control driver”) and I/O expansions (see “3.2 I/O expansion modules”).
6. DISPLAY: Display port (see Chapter 2 “Display”).

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 1 - Electronic controller
5

1.2 IPC415D SSR Electronic controller EN


If the unit is fitted with screw type compressors, the electronic controller version used is the IPC415D with solid state relays (SSR). The IO map is provided
below:

ENGLISH
The relays RL11, RL12, RL13, RL14, RL15 are of SSR type.

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
6 Chapter 2 - Display

EN CHAPTER 2
ENGLISH

DISPLAY
The display used in the unit is an LCD xDrive keypad.

The main features of the display are as follows:


Display
• Graphic LCD 240x96 pixel
• Multilingual
• 8 completely programmable keys
• 3 wires for bus connection
Processor
• 32 bit
The display is connected to the electronic controller, by means of a screened three-wire cable, as follows:

where the display's pins + - Vnr must correspond to those of the electronic controller. A protective system is provided to prevent damage to the devices in the
event of terminal connection errors.
Up to a maximum of three displays can be connected to the same electronic controller. In this case a serial address must be set for each display which is different from
those of the other displays (see “4.3 Remote display installation”).

Every original display carries an initial software with the following screens:

The initial software allows installation of the definitive application during configuration of the system (see “4.2 Installation procedure”).

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OPERATING AND MAINTENANCE MANUAL
Chapter 2 - Display
7

2.1 Display reset EN


A display's initial software can be restored at any moment using the following procedure:
1. Insert the reset hot-key in the display's serial port;

ENGLISH
2. Power up the electronic controller connected to the display;
3. Hold down the display's external keys for 5s:

4. Enter the BIOS menu of the display by entering password 1:

5. Press 1 against UPDATE PROGRAM;


6. Wait for the end of the procedure; the display will show the initial software screens;
7. Disconnect the hot-key from the display.
The procedure just described works regardless of the status of the electronic controller and even with no communications between the controller and the display
(Vnr pin disconnected). If the electronic controller and display are working and communicating correctly, the initial can be restored even without using the hot-
key.

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
8 Chapter 3 - Hardware peripherals

EN CHAPTER 3
ENGLISH

HARDWARE PERIPHERALS
The external peripherals which can be connected to the electronic controller are as follows:
• XEV20D driver for control of the electronic thermostatic EEVs;
• I/O expansion modules;
• XWEB300 DIN supervision module;
• External GSM modem;
The EEV control drivers are able to control up to two EEVs and communicate with the electronic controller by CAN-BUS.

The I/O expansion modules allow the number of I/O in the system to be increased. The communicate with the electronic controller by CAN-BUS and may have
various formats.

The XWEB300 module and the GSM modem are some of the possible system supervision systems (For further information consult xConnect manual).

3.1 EEV control driver


The driver used to control the EEVs is the model XEV20D type with stepper motor, bipolar/unipolar, in communication with the xDRIVE by CAN-BUS.

The driver's technical data are as follows:


Power supply
24V Ac/dc

Analog inputs
PB1 / PB2 configurable analog inputs: NTC, PTC, Pt1000
PB3 / PB4 configurable analog inputs: NTC, PTC, Pt1000,4÷20mA, 0÷5V

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OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Hardware peripherals
9

EN
Motorised valve motor control outputs
2

ENGLISH
Serial outputs
1 CAN-BUS for connection to the electronic controller

Dip-Switches
With 4 settings for recognition address

One EEV driver is able to control up to two electronic valves. The correct device operation is shown by the relative LED status according to the following table:

LED MODALITY MEANING


PWR ON Lit Powered module
ALARM Fixed lit General alarm
TX/RX Flashing CAN-BUS communication enabled
TX/RX Fixed lit No communication
OPEN V1 Flashing Opened EEV 1
OPEN V1 Fixed lit Completely opened EEV 1
CLOSE V1 Flashing Closed EEV 1
CLOSE V1 Fixed lit Completely closed EEV 1
OPEN V2 Flashing Opened EEV 2
OPEN V2 Fixed lit Completely opened EEV 2
CLOSE V2 Flashing Closed EEV 2
CLOSE V2 Fixed lit Completely closed EEV 2

The driver controls various types of motorised valves. The table below provides the maximum current values the valve windings are able to absorb and the type
of transformer required.

EEV type Transformer


Bipolar valves Current 0.9A max per valve
(4 wires) Transformer TF40 (40VA)
Unipolar valves Current 0.33A max per valve
(5/6 wires) Transformer TF20 (20VA)

The EEVs must be connected to the driver as specified below, depending on the valve type:

4-WIRE EEVs (BIPOLAR)

ALCO ALCO SPORLAN DANFOSS


Terminal numbering
EX* EX5/8 SEI-SHE ETS
4 White Blue White Black
2 Yellow Brown Black White
3 Brown Black Red Red
1 Green White Green Green
(*) 5 - Common ---- ---- ---- ----

(*) Terminal 5 is power supply common: not used with bipolar valves.

5 WIRE EEV (UNIPOLAR)

Terminal numbering SPORLAN SAGINOMIYA


4 Orange Orange
2 Red Red
3 Yellow Yellow
1 Black Black
5 - Common Gray Gray

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
10 Chapter 3 - Hardware peripherals

EN Each driver must have an address to communicate by CAN-BUS. A driver's address is set using its dip switches.
ENGLISH

Each dip switch setting corresponds to a different address. The table for setting a driver's address using the dip switches is show below:

The convention for setting the addresses of the unit's drivers is as follows:

Driver address EEV Circuit EEV modality


1 1 CH
1
2 2 CH
3 1 HP
2
4 2 HP
5 3 CH
3
6 4 CH
7 3 HP
4
8 4 HP

Communication between the electronic controller and the driver is by CAN-BUS. The driver and controller status LEDs indicate correct communication between
modules. In the event of a communications failure, a warning appears on the unit display after a time-out (see “5.2.5 ALARM menu”).
The diagram below illustrates the connection of the drivers to the electronic controller:

The connection between the GND terminals must only be made in the event of problems in communication between the modules.

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OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Hardware peripherals
11

When the connection is complete, the TERM connector on the electronic controller and on the furthest driver should be short-circuited to reduce the noise on the EN
connection.

The following is the description of the driver I/O.

ENGLISH
NTC / PTC / PT1000 Probe Analog Inputs
PbC = probe common

Ratiometric Pressure Transducer Analog Inputs 0÷5V

Pressure Transducer Analog Inputs 4÷20mA

3.2 I/O expansion modules


The I/O expansion modules which can be connected to the controller by CANbus are the following:
• IPEX60D (IPX 106D)
• IPEX70D (IPX 125D)

3.2.1 IP E X 6 0 D ( I P X 1 0 6 D )
The expansion I/O layout is the following:
• 3 digital inputs
• 6 digital outputs
• 7 analog inputs
• 3 analog outputs
The address used for CANbus communication is 5, it can be set by dip-switch.

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
12 Chapter 3 - Hardware peripherals

EN Following the wiring diagram:


ENGLISH

3.2.2 I PE X70D ( IPX 125D) SSR


The expansion I/O layout is the following:
• 20 digital inputs
• 25 digital outputs - 4 of SSR type
• 10 analog inputs
• 6 analog outputs
The address used for CANbus communication is 6, it can be set by dip-switch.
Following the wiring diagram:

3.2.3 I /O expan sion modu le con figu ration


The number of expansion modules in the system changes depending on the range of the unit controlled. The table below contains the possible configurations
controlled by an xDrive controller:

Range CIRCUITS IPEX60D (IPX 106D) IPEX70D (IPX 125D)


HARIES 2 *(Address=5) --
1 *(Address=5) --
2 -- YES (Address=6)
PHOENIX/AQUARIUS
3 -- YES (Address=6)
4 YES (Address=5) YES (Address=6)
2 -- YES (Address=6)
GALAXY 3 -- YES (Address=6)
4 -- YES (Address=6)

* Optional: depends on the number and type of the special functions featured in the unit (see “7.19 Special functions” ).

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Installing the software
13

CHAPTER 4 EN

ENGLISH
INSTALLING THE SOFTWARE
The unit control software consists of the files which have to be transferred to and installed on the electronic controller and display to enable them to operate.
Files are transferred by means of the electronic controller's USB port. Once entered on a USB medium following a precise hierarchy (see “4.1 USB system
files”), the files are installed in accordance with the installation procedure described below (see “4.2 Installation procedure”).

4.1 USB system files


The hierarchy of the installation files in the USB medium must be as follows:

The files cannot be correctly transferred to the electronic controller unless they are inserted in a file-system of this kind.
The description of the files and folders is provided below.

Ipro
Folder in which all files for installation must be placed.

Bios
Folder in which the electronic controller operating system updater file must be placed.

192.168.1.61
Each xDRIVE controller has its own IP address which enables it to be connected to an Ethernet network (see “4.2 Installation procedure”). The IP address is also
used to identify the unit in a USB medium; the files for transfer must be in a folder identified by the controller's IP. The default IP address of an xDRIVE controller
is 192.168.1.61.

Param.txt
Configuration file for modification of the electronic controller system parameters. The file structure is as follows:

0=192.168.1.61 IP address
1=familiar Hostname
2=192.168.0.254 DNS
3=uucp Domain
4=11 ModBus address
5=255.255.255.0 Netmask
6=192.168.0.0 Network
7=192.168.0.2 Gateway
8=100 CAN-BUS Bit-rate
9=9600,N,8,1 ModBus configuration
10=38400 Display Baud-rate
11=on Reserved
12=none Reserved
13=80 Http port
14=443 Https port
15=502 ModBus port
16=1131 ISaGRAF reserved
17=1113 ISaGRAF reserved
18=6666 Display port
19=22 SSH port

Each line contains an indicator which represents a system parameter and the value to be assigned. The Param.txt file must be placed in the folder with the same
name as the electronic controller's IP address.

10.0.10.220, 192.168.0.247, 192.168.0.248, 192.168.0.249, 192.168.0.250


Possible IP addresses of original electronic controllers. The IP address can be changed to 192.168.1.61 by creating folders identified by these numbers containing
a Param.txt file.

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
14 Chapter 4 - Installing the software

EN App
Folder in which the Isadix file of the application must be placed. The entire operating logic of a unit using the xDRIVE system is contained in a file called
Isadix.
ENGLISH

Bin
Folder in which the display configuration files must be placed. The procedure by which data are shown on the display is set by means of two files which must be
placed in this folder, called dsplCB.bin and dsplFP.bin.

Conf
Folder in which the parameter maps c00.conf and c01.conf for configuration of the unit must be placed.

Spalt
Folder of SPALT files for configuring the system's connectivity. The SPALT files allow the email and text message services to be configured on the xDrive. (For
further information consult xConnect manual).

Isadix
Unit application file, contained in the App folder.

DsplCB.bin and DsplFP.bin


Display application files contained in the Bin folder.

C00.conf and C01.conf


Unit parameter maps contained in the Conf. folder. The maps are supplied by the constructor and cannot be modified.

www.zip
.zip file containing the system website (For further information consult xConnect manual). It is contained in folder 192.168.1.61.

4.2 Installation procedure


Once the configuration files have been placed on an USB medium, the following procedure has to be followed to configure the system for the first time.
1. Make sure that the display is correctly connected to the electronic controller;
2. Power up the electronic controller;
3. Wait for the following screens to appear on the display in succession:

The screen shows, the software installed, the updater version (see “4.2 Installation procedure”) and the IP address (see “4.2 Installation procedure”) of the
electronic controller. INIT indicates a controller that is being installed for the first time.
4. Connect the USB medium with the installation file to the electronic controller;

The files will be transferred to the electronic controller for installation and configuration of the system. On completion of the installation, which will last about
two minutes, the electronic controller will be shut down and restarted. At the restart, the yellow status LED (LED1) on the electronic controller will flash
regularly to indicate that the procedure was successful.

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OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Installing the software
15

5. The software installed (XDRIVE_CHILL) and the display software installation message will appear on the screen. Press the button on the EN
display:

ENGLISH
The display loading procedure will last about 5 minutes, during which progress will be shown by a status bar.
6. Once the loading procedure is complete, the display will shut down and restart and the following screens for running the configuration wizard will
appear:

The system installation procedure is complete and the USB medium can be removed from the electronic controller. The wizard shown on the display represents
the procedure for configuring and customising the unit to be controlled. This procedure involves setting of the unit serial number, date and time, the language
used on the display, and the units of measurement used for the parameters shown on the display. On completion, the default value installation procedure is run,
meaning that the values in the configuration files c00.conf and c01.conf are loaded.

1. Use the buttons to enter the serial number (the value must be above 2200000000).
The service and constructor passwords for the unit depend on the serial number (see “5.3 Password management”).
2. Press to view the screen used to enter the date and time:

Use the buttons to enter the time and date. The format in which the date will be shown on the display (standard/USA) can be selected.

Changing the date/time requires a system restart. After making changes, restart by selecting SET and pressing .
3. Press to view the display language selection screen and set the language required.

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
16 Chapter 4 - Installing the software

EN 4. Press to view the unit of measurement selection screen:


ENGLISH

Choose between the °C-bar and °F-PSI configurations.


5. Press to view the screen for ending the procedure:

Press to end the configuration procedure with installation of the unit's default values; in other words, the values of the parameter maps in the electronic
controller memory are loaded. The display will return to the main menu and the unit will be configured and ready to start.
The installation procedure is only possible in electronic controllers customised for MTA.

ATTENTION
The configuration procedure may take several minutes, depending on the set parameters.
Do not switch off or disconnect the display during this procedure.

4.3 Remote display installation


A remote display can be connected to the electronic controller using the same connector as the local display.
The installation procedure of the remote display is described below:
• disconnect the local display and connect only the remote display to the electronic controller. Power up the unit and wait for the display to start and
the following screens to appear:

run the display software installation procedure by pressing . Wait for loading to take place; on completion, the display will be aligned with the local one.
• set the address of the remote display. For both displays to be connected to the electronic controller, they must have different addresses. Hold
down the outermost keys on the display for 5s:

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OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Installing the software
17

• Enter the BIOS menu of the display by entering password 1: EN

ENGLISH
• Press key 6 to open the SETTINGS menu:

• Press key 1 to open the ADR VISOGRAPH menu:

• Insert an address other than 2 and different from the address of the local display then press .
Repeat the same procedure on the local display to check its address.
• Exit the BIOS menu.
The remote display can be connected in parallel to the local display and is ready for normal use.
If the screen below appears on the remote display the first time it is switched on, the electronic controller installation procedure has to be performed first (see
“4.2 Installation procedure”).

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
18 Chapter 5 - Operation of the display

EN CHAPTER 5
ENGLISH

OPERATION OF THE DISPLAY


System parameters are checked and modified mainly by means of the graphic display. The display allows the user to view the unit's operating status, display the
temperature and pressure values acquired by its transducer probes and modify the parameter values. The screen structure starts from the main menu, which
contains all the main information concerning the system (water intake and outlet temperature, unit compressor and fan status, etc.), and gives access to the other
display menus.

5.1 General features


The screen structure is as follows in all display menus:

Top area for displaying information about the unit's current status and the name of the
screen shown.

Central area for displaying data and


modifying parameters.

Bottom area displaying the functions of the navigation keys.

The information shown on the display depends on the specific configuration of the unit the system has to control (number of circuits, number/type of
compressors, type of functions enabled, etc.).

5.1.1 Graphic conventions


The following conventions are followed for the display of information in all display screens:

Icon Meaning

An icon on a white background indicates a function which is enabled but not active

An icon on a black background indicates a function which is enabled and active

Set point: 7 A parameter on a white background is not selected

A parameter on a black background is selected

A parameter which is flashing can be modified

A parameter with a padlock icon beside it is a read-only parameter which cannot be modified

The icon appears in the first screen of a menu and indicates that there are more screens after it

The icon appears in a menu screen and indicates that there are more screens before and after it

The icon appears in the last screen of a menu and indicates that there are no more screens

Enabling of access to a protected submenu

Access to a protected submenu granted

Appears next to an alarm message in the ALARM menu

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Chapter 5 - Operation of the display
19

Icon Meaning
EN

Appears next to a warning message in the ALARM menu

ENGLISH
The top left-hand corner of every menu screen contains a menu identification code with a consecutive number for each screen

5.1.2 Ic o n s
The meaning of all the icons that may be shown on the display is illustrated below.

Icon Meaning Icon Meaning

Unit off Low pressure unloading on circuit active

Unit on Defrost on circuit active

Chiller mode operation Heat recovery on circuit active

Heat pump mode operation Pump off

Active alarm Pump on

Scroll compressor on/off Low-noise active

Screw compressor off Defrost active

Screw compressor on Antifreeze heater active

Reciprocating compressor off Freecooling active

Reciprocating compressor on/capacity controlled Airbatic active

Fan on/off Low temperature active

Fans speed controlled Tandem active

Temperature unloading on Modularity active

High pressure unloading on circuit active

5.1.3 Ke y s
Multifunction keys are used to navigate the display screens and modify the parameters.
The following table illustrates the meaning of all the keys on the display.

Key Function

Scroll through masks of a menu (single pressure)

Scroll and select the fields in a mask/increase and decrease the value of a field

Scroll the multiple parameters (prolonged pressure)

Scroll the masks in the ALARM menu

Access to ALARM menu

Access to I/O menu

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20 Chapter 5 - Operation of the display

EN Key Function

Access to SET menu


ENGLISH

Access to USER menu

Access to reserved menu

Access to expansion and module menu (if enabled) from I/O menu

Exit the current menu

Activation of a field/confirmation

Alarm reset in ALARM menu / Reset of all alarms by a prolonged pressure of the key

Unit power on/off (prolonged pressure of the key)

Move on to next screen in configuration wizard

Restart electronic controller after date and time change in start-up wizard

The keys appear in screens which display multiple parameters. These parameters are repeated for all the unit's circuits, fans or EEVs. A number on
the key icon indicates the device to which the parameters displayed refer. Hold down the keys to view the parameters of the previous or next device.

5.2 Display menus


The main menu is used to access all the other sections available on the display, which are:
I/O: displays the value of all probes and the status of all devices present in the unit;
SET: for setting the main operating parameter, the temperature setpoint;
USER: for customising display properties such as the language and buzzer;
MENU: for accessing the unit operating parameter modification section (protected by a password);
ALARM: for accessing the alarms display screen.

5.2.1 I /O menu
Press from the main menu to access the menu for displaying all the unit's status data. The data displayed are the probe temperatures, the transducer
pressures and the status of the compressors and fans of the various circuits and the status of the pumps, EEVs and digital I/O of the electronic controller. From
this menu, the EX/MD key gives access to the submenu for display of the information about the modules of a modular system (For further information consult
xConnect manual), the expansion modules and external freecooling module I/O (see “7.16.3 Modular Freecooling”). The key appears if one of these functions is
enabled.

5.2.2 SET menu


Pressing the key in the main menu provides access to the menu in which the setpoint can be edited.
The setpoints relate to the chiller and heat pump operating modes. Depending on the type of setpoint set (see “7.6 Setpoint management”) the relative screens are
displayed.

5.2.3 U SER menu


From the main menu, press to access the menu of display customisation parameters such as the language, the duration of the backlighting, the contrast
and operation of the buzzer. This section also allows selection of the unit operating mode - chiller or heat pump - and enabling of the autostart (see “7.2.5
Autostart”), enable operation of the unit outside the time-bands set (see “7.2.3 Hourly bands”) and forcing of local operation of a module (For further
information consult xConnect manual).

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Chapter 5 - Operation of the display
21

5.2.4 Rese rved menu EN


From the main menu, pressing the key provides access to the selection for editing of all the operating parameters. This section is password protected.
The system envisages access with three different passwords corresponding to three authorisation levels (see “5.3 Password management”).

ENGLISH
5.2.4.1 Reserved menu icons
The reserved menu consists of a series of icons for access to the various internal menus. To access an internal menu, select the relative icon with the
keys and press . A selected menu can only be accessed if the corresponding function is enabled and if access is permitted for the level of
password used (see “5.3 Password management”). The list of the reserved menu icons and the relative internal menu is provided below. The Code field indicates
the code that appears in all menu screens.

Icon Code Menu Icon Code Menu

CU Unit configuration AL Alarms configuration

CO Compressors control HM Log data

VT Fans control PM Pumps control

AN Anti-freeze OR Date/time, time bands, low-noise

RC Recovery MD Modularity

Electronic thermostatic valves


DR SU Supervisors
management

RG Temperature control management UN Unloading

DF Defrost FS Special functions

OL Operating hours FC Freecooling

FM Manual operation AL Other settings

CD Valves condenser

5.2.4.2 Reserved menu loops


The internal loops of the reserved menu are all structured in the same way.

The parameters of each menu can be modified depending on the level of password used (see “5.3 Password management”). The symbol beside a parameter
indicates that the parameter cannot be modified with the level of access used. Some configuration parameters (unit type, gas type, fan type, etc.) cannot be modified
with any level of password. Since they are fundamental for defining the type of unit to be controlled, they can only be modified by downloading a new pair of
parameter maps onto the controller. The reserved menu loop structure is as follows.

Keys for navigating Indicates the presence of


between parameters and screens after the first screen
increasing the parameter

Indicates the presence of


screens before and after
the current screen

Keys for scrolling the Indicates no screens after


menu screens the present screen

The icons are replaced by in the multiple parameters display screens (see “5.1.3 Keys”). There is a submenu for accessing the
various areas of the menus relating to alarm, log, supervision and special function configuration.

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22 Chapter 5 - Operation of the display

EN 5.2.5 ALARM menu


The alarm display menu can be accessed from the main menu and any other display screen by pressing the key.
ENGLISH

The presence of an alarm is accompanied by an audible signal, buzzer (see “7.20.1 Buzzer”), and a digital output of the electronic controller (see “7.20.2 Alarms
relay”).
The list of alarms managed by the unit is indicated in paragraph “7.20.3 Alarms list”.
The ALARM menu is structured as follows:

Alarm:
Number of active alarms
Resettable

Non-resettable
Alarm type:

Alarm
Number of times the alarm
Warning situation has recurred
in past 24 hours

Alarm description
Warning
Warning message that does not involve any shut-downs.
Alarm
Alarm message. Critical stop of the unit or of one of the circuits. Alarms can be manual reset or automatic reset type.

Manual reset

The manual reset involves resetting of normal operation only following an operation on the display. An alarm message followed by the icon denotes an

alarm that cannot be reset. The icon indicates an alarm that can be reset. An alarm is reset by selecting the relative message with the keys

and pressing . You can simultaneously reset all the alarms displayed with a single operation by a prolonged press of the key.

Automatic reset
The automatic reset occurs for alarms that do not require manual operation on the display. If the alarm condition ceases, the message is cleared. No padlock icon
is associated with automatic reset alarms.

Alarms counter
For alarms with which this facility is associated, at the end of the display line the number of times the alarm has tripped in the past 24 hours of operation is shown.

5.3 Password management


The reserved menu is password protected (see “5.2.4 Reserved menu”). The system envisages access with three different passwords corresponding to three
authorisation levels:
• Manufacturer: access to all parameters
• Service: access to most parameters
• User: access to a limited number of parameters
It may occur that an entire menu or certain parameters of a menu are not accessible with the password that has been entered (see “5.2.4.2 Reserved menu loops”).

In the latter case the icon beside the description of the parameter indicates that permission for modification of the parameter is not granted.
The default User password is 10 and it can be edited from the display in Other Setting menu. The passwords for the Service and Manufacturer levels cannot be
edited.

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OPERATING AND MAINTENANCE MANUAL
Chapter 6 - Probes and transducers
23

CHAPTER 6 EN

ENGLISH
PROBES AND TRANSDUCERS
Every transducer or probe in the unit has its own identification code. The list of all the probes which may be present is as follows.

Probe Function NTC 4÷20mA 0÷5V


-BEWIT Water inlet evaporator probe X
-BEWOT Water outlet evaporator probe X
-BEWOT1 Water inlet evaporator 1 probe X
-BEWOT2 Water outlet evaporator 2 probe X
-BTWOT Water outlet tank probe X
-BAT1 Room temperature probe 1 X
-BAT2 Room temperature probe 2 X
-BDT1 Compressor 1 / circuit 1 compressors flow probe X
-BDT2 Compressor 2 / circuit 2 compressors flow probe X
-BDT3 Compressor 3 / circuit 3 compressors flow probe X
-BDT4 Compressor 4 / circuit 4 compressors flow probe X
-BRWIT Recovery water inlet temperature probe X
-BRWOT Recovery water outlet temperature probe X
-BFCIT Freecooling water inlet temperature probe X
-BCWIT Condenser inlet temperature probe X
-BCWOT Condenser outlet temperature probe X
-BCCWIT Condenser manifold water inlet probe X
-BCCWOT Condenser manifold water outlet probe X
-BCEWIT Evaporator manifold water inlet probe X
-BCEWOT Evaporator manifold water outlet probe X
-BHP1 High pressure transducer circuit 1 X X
-BHP2 High pressure transducer circuit 2 X X
-BHP3 High pressure transducer circuit 3 X X
-BHP4 High pressure transducer circuit 4 X X
-BLP1 Low pressure transducer circuit 1 X X
-BLP2 Low pressure transducer circuit 2 X X
-BLP3 Low pressure transducer circuit 3 X X
-BLP4 Low pressure transducer circuit 4 X X

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OPERATING AND MAINTENANCE MANUAL
24 Chapter 7 - Operating logic

EN CHAPTER 7
ENGLISH

OPERATING LOGIC
The unit's various functions are described below. Each section contains the parameters of the function described and reference to the display screen where they
can be set.

7.1 Date and time


The date and time can be set in the initial installation phase using the configuration wizard, or at any other time using the display. In all cases, when these
parameters are modified the system must be restarted using the SET field which appears in the display screens.
The display allows selection of the format to be used for the date; either dd/mm/yyyy or mm/dd/yyyy.

Description Mask Notes


Time OR01 --
Minutes OR01 --
Day OR01 --
Month OR01 --
Year OR01 --
Date format OR01 --

7.2 Powering up the unit


Switching on the unit starts thermostatic control of all its enabled functions.

The unit is powered up by means of a prolonged press (2 sec.) of the key present in all masks.
One of the various power-on modes can be enabled in the unit:
• from digital input
• by supervision system
• by time bands
• in modularity
In all cases, the unit must first have been switched on from the display by pressing ; otherwise, the other power-on modes are not enabled.

The unit's status is shown on all screens by the logo if the unit is off and by the if the unit is operating in one of the various modes. In the main
menu (see Chapter 5 “Operation of the display”) the screen also shows the unit switch-off mode (digital input, supervision system, time-bands, modularity, etc.).

7.2.1 P o w e r - o n f r o m a d ig i t a l i n p u t
If enabled, it allows the unit to be powered on/off by means of a digital input of the electronic controller.

Description Mask Notes


Power-on from a digital input -- The enabling is possible only in configuration phase

7.2.2 P ower-on b y sup erv ision system

Description Mask Notes


Power-on by supervision system SU01 For further information consult xConnect manual

7.2.3 H ourly b ands


The unit can be set to operate on the basis of the time and day of the current week. The function is enabled by activating an hourly or weekly time band within
which the unit will operate on the display. The function allows enabling of two deactivation time bands (see “7.2.3.3 Deactivation bands”), a holding setpoint for
power-on outside the time-bands (see “7.2.3.4 Holding setpoint”) and forcing of power-on of the unit outside the time-band.

Description Mask Notes


Forced power-on outside time-band US02 --

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25

7.2.3.1 Hourly band EN


The enabling of the hourly band mode allows the start time and end time of the band to be defined, so that the unit can be started only when the current time is
within the band. If the time set as the end of the band is before the time set as the start of the band, the time band will terminate on the day after the current day

ENGLISH
(e.g. start time 20.00, end time 8.00).

Description Mask Notes


Hourly band enabling OR03 --
Band start time OR03 --
Band start minutes OR03 --
Band end time OR03 --
Band end minutes OR03 --

7.2.3.2 Weekly band


Provides the facility to set a day of the week for the start and one for the end of the operating band, allowing the unit to be started only when the current date is
within the band. If used in combination with the hourly time band, the weekly band can be of two types:
• From date to date: the unit is active from the starting time of the time band starting date until the ending hour of the band ending date;
• Day by day: from the starting day of the band to the ending day of the band the unit is active each day from the starting time to the ending time.

Description Mask Notes


Weekly band enabling OR02 --
Band start day OR02 --
Band end day OR02 --
Weekly band type OR02 --

7.2.3.3 Deactivation bands


Two deactivation bands can be enabled to manage shut-down periods (e.g. holidays, weekends). Within each period, defined by a starting date and month and an
ending date and month, the unit remains off.

Description Mask Notes


Deactivation band 1 enabling OR04 --
Band 1 start day OR04 --
Band 1 start month OR04 --
Band 1 end day OR04 --
Band 1 end month OR04 --
Deactivation band 2 enabling OR05 --
Band 2 start day OR05 --
Band 2 start month OR05 --
Band 2 end day OR05 --
Band 2 end month OR05 --

7.2.3.4 Holding setpoint


With hourly band, weekly band or deactivation band enabled, a holding setpoint can be programmed. In this manner, in chiller mode, if the regulation
temperature increases beyond the set value, the unit is restarted even outside the bands. In heat pump mode the unit is started if the temperature falls below the
holding setting.

Description Mask Notes


Holding setpoint enabling OR04 --
Chiller set enabling (°C/°F) OR04 --
Chiller differential (°C/°F) OR04 --
Heat pump set enabling. (°C/°F) OR05 --
Heat pump differential (°C/°F) OR05 --

7.2.4 Mo dular mo de po we r-o n


If the unit is included in a modular system in slave mode, it can be switched on/off by the master module.
For further information consult xConnect manual.

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OPERATING AND MAINTENANCE MANUAL
26 Chapter 7 - Operating logic

EN 7.2.5 A u t o st a r t
The autostart function allows the unit to restart automatically after an electrical power loss. It is possible to disable the autostart function by display.
ENGLISH

Description Mask Notes


Autostart enabling US01 --

7.2.6 Operating mode


From the USER menu you can set the unit's operating mode as chiller or heat pump (see “5.2.3 USER menu”).

The icon appears in display screens during operation in chiller mode, and the icon during operation in heat pump mode.
The operating mode can only be modified with the unit switched off.
The operating mode can be changed from digital input or supervision system (see Chapter 4 “Installing the software”) if enabled.
Modification from digital input takes priority over the other modification modes. The padlock symbol appears in the USER menu to indicate that it is not
possible to modify the operating mode from the display. Changes from the display and the supervision system are always aligned with each other.

Description Mask Notes


Chiller / heat pump operating mode US01 --
Chiller / heat pump enabling from digital input CU07 --

7.3 Unit maintenance


The unit records the working hours and number of starts of the main devices. Working hours are calculated for the unit, the pumps and the compressors. The
number of starts is calculated for the pumps and compressors. These values are shown on the display, and if they exceed the maintenance threshold set, for the
hours only, a warning appears on the display (see “5.2.5 ALARM menu”).

Description Mask Notes


Unit maintenance setpoint (h) OL01 --
Pumps maintenance setpoint (h) OL01 --
Compressors maintenance setpoint (h) OL01 --

The number of working hours of each individual device can be reset from the display.

Description Mask Notes


Unit operating hours (h) OL02 --
Unit operating hours reset OL02 --
Pump 1 operating hours (h) OL03 --
Pump 1 operating hours reset OL03
Pump 2 operating hours (h) OL04
Pump 2 operating hours reset OL04

Description Mask Notes


Compressor 1 operating hours (h) OL05 --
Compressor 1 operating hours reset OL05 --
Compressor 2 operating hours (h) OL05 --
Compressor 2 operating hours reset OL05 --
Compressor 3 operating hours (h) OL06 --
Compressor 3 operating hours reset OL06 --
Compressor 4 operating hours (h) OL06 --
Compressor 4 operating hours reset OL06 --

The compressor parameters refer to circuit 1. To display the parameters of other circuits press keys (see “5.1.3 Keys”).
The number of starts of each individual device can be set from the display.

Description Mask Notes


Pump 1 start OL03 --
Pump 1 start reset OL03 --
Pump 2 start OL04 --
Pump 2 start reset OL04 --

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27

7.3.1 Numb er of s tarts pe r h our EN


For the unit the following information is calculated and shown on the display:
• Number of starts for each compressor
• Maximum number of starts per hour for each compressor

ENGLISH
• Average number of starts per hour for each compressor
• Minimum number of starts per hour for each compressor
The recorded information for each compressor can be reset from the display.

Description Mask Notes


Number of starts for compressor 1 OL07 --
Average number of starts per hour for compressor 1 OL07 --
Minimum number of starts per hour for compressor 1 OL07 --
Maximum number of starts per hour for compressor 1 OL07 --
Number of resets for compressor 1 OL07 --
Number of starts for compressor 2 OL08 --
Average number of starts per hour for compressor 2 OL08 --
Minimum number of starts per hour for compressor 2 OL08 --
Maximum number of starts per hour for compressor 2 OL08 --
Number of resets for compressor 2 OL08 --
Number of starts for compressor 3 OL09 --
Average number of starts per hour for compressor 3 OL09 --
Minimum number of starts per hour for compressor 3 OL09 --
Maximum number of starts per hour for compressor 3 OL09 --
Number of resets for compressor 3 OL09 --
Number of starts for compressor 4 OL10 --
Average number of starts per hour for compressor 4 OL10 --
Minimum number of starts per hour for compressor 4 OL10 --
Maximum number of starts per hour for compressor 4 OL10 --
Number of resets for compressor 4 OL10 --

The above parameters refer to circuit 1. To display the parameters of other circuits press keys (see “5.1.3 Keys”).

7.4 Manual procedure


It is possible, by means of the display, to force activation of certain devices of the unit in order to check their behaviour at the time of maintenance or testing
(manual procedure). The manual procedure can be enabled only if the unit is in OFF status.
During the manual procedures the alarms are always enabled.
The devices that can be controlled in this mode are the following:
• Pumps
• Anti-freeze heater
• Compressors
• Cycle inversion valves/water-side 3-way cycle inversion valves
• Fans (step or speed controlled)
• Freecooling (3-way valves, step fans, speed controlled fans)
The procedure is disabled in the event of a power supply reset.

Description Mask Notes


Manual procedure enabling FM01 --
Pump 1 manual procedure FM02 --
Pump 2 manual procedure FM02 --
Antifreeze heater manual procedure FM02 --
Proc. man. Circuit 1 cycle reversal EV FM03 --
Proc. man. Circuit 2 cycle reversal EV FM03 --
Proc. man. Circuit 3 cycle reversal EV FM03 --
Proc. man. Circuit 4 cycle reversal EV FM03 --

Description Mask Notes


Stepper fans step 1 manual procedure FM04 --
Stepper fans step 2 manual procedure FM04 --
Stepper fans step 3 manual procedure FM04 --
Stepper fans step 4 manual procedure FM04 --

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28 Chapter 7 - Operating logic

EN The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
ENGLISH

Description Mask Notes


Circuit 1 regulated fans manual procedure FM05 --
Circuit 2 regulated fans manual procedure FM05 --
Circuit 3 regulated fans manual procedure FM05 --
Circuit 4 regulated fans manual procedure FM05 --

Description Mask Notes


Compressor 1 manual procedure FM06 --
Compressor 2 manual procedure FM06 --
Compressor 1 capacity control 1 manual procedure FM06 --
Compressor 1 capacity control 2 manual procedure FM06 --
Compressor 3 manual procedure FM07
Compressor 4 manual procedure FM07
Compressor 1 capacity control 3 manual procedure FM07
Compressor 1 capacity control 4 manual procedure FM07

The above parameters refer to fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

Description Mask Notes


Chiller EEV manual procedure FM08 --
Heat pump EEV manual procedure FM08 --

The above parameters refer to fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

Description Mask Notes


Freecooling EEV manual procedure FM09 --
Freecooling regulated fans manual procedure FM09 --
Freecooling stepper fans step 1 manual procedure FM09 --
Freecooling stepper fans step 2 manual procedure FM09 --
Freecooling stepper fans step 3 manual procedure FM09 --
Freecooling stepper fans step 4 manual procedure FM09 --

7.5 Temperature regulation


The temperature regulation is the unit main function. There are two regulation types:
• Neutral zone
• PID
For both, the temperature of one of the following probes, if enabled, can be selected as setpoint:
• -BEWIT
• -BEWOT
• -BTWOT
The setpoint selected is compared with the setpoint and differential values set on the display (see “7.6 Setpoint management”) and the number of compressors, or
capacity controls (see “7.7 Compressors”) to be activated is calculated on the basis of the result of the type of regulation selected.

Description Mask Notes


Regulation type RG03 --
Regulation probe RG01 --

7.5.1 Neutral zone regulation


In neutral zone regulation the unit's compressors are started and stopped in accordance with the setpoint and the differential observing the reference time
intervals (see “7.6 Setpoint management”).

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29

7.5.1.1 Chiller mode EN

Neutral

ENGLISH
Reduction Increase
Cooling capacity
Zone Cooling capacity

Set Set+Diff Temperature


If the reference temperature is > Setpoint+Diff, the unit's compressors are started in sequence, in compliance with the starting time lag outside neutral zone.
If the reference temperature is within the neutral zone, the unit's compressors are started in sequence in compliance with the starting time lag in the neutral zone.
Starts occur only if at least one of the unit's compressors is already running.
If the reference temperature is < Setpoint, the unit's compressors are stopped in sequence, in compliance with the stopping time lag outside neutral zone.

7.5.1.2 Heat pump mode

Increase Neutral Reduction


Cooling capacity
Zone Cooling capacity

Set-Diff Set Temperature


If the reference temperature is < Setpoint-Diff, the unit's compressors are started in sequence, in compliance with the starting time lag outside neutral zone.
If the reference temperature is within the neutral zone, the unit's compressors are started in sequence in compliance with the starting time lag in the neutral zone.
Starts occur only if at least one of the unit's compressors is already running.
If the reference temperature is > Setpoint, the unit's compressors are stopped in sequence, in compliance with the stopping time lag outside neutral zone.

Description Mask Notes


Starting time lag in neutral zone (min) RG05 --
Starting time lag outside neutral zone (s) RG05 --
Stopping time lag outside neutral zone (s) RG05 --

7.5.2 PI D r e g u l a ti o n
In PID regulation the reference temperature is controlled by means of a Proportional + Integral + Derivative action in accordance with PID regulation logic.
Regulation therefore depends on the contribution of three parameters:
• proportional action: acts on the system's promptness of response; increasing it reduces the error in normal operation but makes the unit less
stable;
• integral action: eliminates all error in normal operation but tends to make the unit less stable;
• derivative action: increases the unit's damping and stability, to it enhances the effects of the other two actions (with their respective benefits)
while maintaining the same stability.
The PID regulation configuration parameters are entered using the display.
The P coefficient is the differential (see “7.6 Setpoint management”) and depends on the operating mode (chiller/heat pump). The I coefficient only affects the
regulation if the setpoint temperature is within the Wind-up band and the D coefficient is used in the regulation procedure.
The number of compressors, or capacity controls (see “7.7 Compressors”) which have to be activated in relation to the number of those actually present in the
unit is proportional to the result of the PID regulator.

Description Mask Notes


I coefficient (s) RG04 --
D coefficient (s) RG04 --
Wind-up (°C/°F) RG04 --
D coefficient sampling time (ms) RG04 --

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OPERATING AND MAINTENANCE MANUAL
30 Chapter 7 - Operating logic

EN 7.6 Setpoint management


You can set one of the following setpoint types on the display:
ENGLISH

• Fixed
• By time band
• Double
• Adjustable
• Compensated
The differential value can be adjusted in the reserved menu of the display.

Description Mask Notes


Chiller differential (°C/°F) RG03 --
Heat pump differential (°C/°F) RG03 --

7.6.1 F ixed setpo int


The setpoint values for operation in chiller and in heat pump modes have a fixed value, fixed by the user.

Description Mask Notes


Chiller setpoint (°C/°F) ST02 --
Heat pump setpoint (°C/°F) ST03 --

7.6.2 S etpo int by time b and


You can define four different setpoint values for operation in chiller and in heat pump modes and four daily time bands. When the current time is within a time
band, the corresponding setpoint is applied. The ending time of each time band corresponds to the starting time of the next band.

Description Mask Notes


Band 1 starting hour ST07 --
Band 1 starting minutes ST07 --
Band 1 chiller setpoint (°C/°F) ST07 --
Band 1 heat pump setpoint (°C/°F) ST07 --
Band 2 starting hour ST08 --
Band 2 starting minutes ST08 --
Band 2 chiller setpoint (°C/°F) ST08 --
Band 2 heat pump setpoint (°C/°F) ST08 --
Band 3 starting hour ST09 --
Band 3 starting minutes ST09 --
Band 3 chiller setpoint (°C/°F) ST09 --
Band 3 heat pump setpoint (°C/°F) ST09 --
Band 4 starting hour ST10 --
Band 4 starting minutes ST10 --
Band 4 chiller setpoint (°C/°F) ST10 --
Band 4 heat pump setpoint (°C/°F) ST10 --

7.6.3 D oub le setpoin t


For operation both in chiller and in heat pump mode the user fixes two different setpoint values and can switch between them with a digital input of the electronic
controller.

Description Mask Notes


Second chiller setpoint (°C/°F) ST02 --
Second heat pump setpoint (°C/°F) ST03 --

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
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31

7.6.4 Ad j u s t a b le s e t p o i n t EN
For both operating modes, chiller and heat pump, a fixed setpoint is set and the real setpoint is calculated by means of an analog input of the electronic controller
(configured as 4..20mA) as shown in the table below:

ENGLISH
Heat pump
setpoint

Heat pump

Minimum setpoint

Maximum setpoint

Chiller

Chiller setpoint

4mA 20mA Analog


input
4-20mA
The maximum setpoint values for chiller mode operation and the minimum setpoint values for heat pump operation are fixed by the user.

Description Mask Notes


Chiller minimum setpoint (°C/°F) ST11 --
Chiller maximum setpoint (°C/°F) ST11 --
Heat pump minimum setpoint (°C/°F) ST12 --
Heat pump maximum setpoint (°C/°F) ST12 --

7.6.5 Co m p en s a t e d s e t p o i n t
For both operating modes, chiller and heat pump, the regulation is carried out on the basis of a setpoint calculated using a room temperature setpoint. The room
temperature is set by the user and selected from:
• Room temperature of probe -BAT1
• Room temperature of probe -BAT2;
• Average temperature of active -BAT probes;
• Minimum temperature of active -BAT probes;
• Maximum temperature of active -BAT probes;
This means that in both chiller and heat pump modes, the setpoint varies depending on room temperature as shown in the graphs below:

Calculated
setpoint

Maximum
compensation Chiller

Setpoint

Heat pump

Compensation Room temperature


Start Compensation
Differential

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OPERATING AND MAINTENANCE MANUAL
32 Chapter 7 - Operating logic

EN
Calculated
setpoint
ENGLISH

Maximum
compensation CH
Setpoint

PDC

Compensation Room temperature


Setpoint
Compensation
Differential
The two graphs refer to the cases with positive and negative differential. The maximum compensation, compensation start and compensation differential, for
both operating modes, are set by the user.

Description Mask Notes


Compensated setpoint probe ST14 --
Maximum compensation (°C/°F) ST14 --
Chiller ambient setpoint (°C/°F) ST15 --
Heat pump ambient setpoint (°C/°F) ST16 --
Chiller ambient differential (°C/°F) ST15 --
Heat pump ambient differential (°C/°F) ST16 --

7.7 Compressors
The unit's compressors are activated and deactivated on the basis of the operating logic set.
It is possible by display to disable a single circuit.

Description Mask Notes


Circuit 1 disabl. CO01 --
Circuit 2 disabl. CO01 --
Circuit 3 disabl. CO01 --
Circuit 4 disabl. CO01 --

7.7.1 C ompresso r types


The unit can be supplied with the following types of compressors:

Scroll compressors Screw compressors

Screw compressors, stepper (with capacity control, see “7.7.5 Compressor


Up to 4 compressors per circuit on a maximum of 4 circuits. capacity controls”) or stepless (see “7.7.6 Stepless compressors”) up to
one compressor per circuit for a maximum of 4 circuits

Description Mask Notes


Number of circuits in the unit -- The parameter can be adjusted in configuration phase only
Number of compressors for each circuit -- The parameter can be adjusted in configuration phase only
Compressor starting type -- The parameter can be adjusted in configuration phase only
Compressor type (1-8) CO02/CO03 --
Compressor type (9-16) CO02/CO03 --
Compressor disabl. (1-8) CO02/CO03 --
Compressor disabl. (9-16) CO02/CO03 --

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OPERATING AND MAINTENANCE MANUAL
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33

7.7.2 Co m p re s s o r o p e r a t i n g l o g i c EN
The unit's operating logic can be set on the basis of the rotation between circuits and compressors set.
The possible compressor power up/power down logics are as follows:

ENGLISH
• Fixed
• FIFO
• Balancing
The circuit power up/power down logics are as follows:
• Fixed
• FIFO
• Balancing
• Saturation
The combination of the various control logics leads to the operating modes described in the table below.

Circuits
Fixed FIFO Balancing Saturation
Power-up: the first compressor of the Power-up: the first compressor of Power-up: the first compressor of Power-up: the first compressor of
first circuit is started and then, in the first circuit is started and then the circuit having the compressor the circuit having the compressor
sequence, all the other compressors all the other compressors of the with the smallest number of with the smallest number of hours/
of the same circuit. Thereafter the same circuit. Thereafter the hours/starts in absolute. starts in absolute is started, and
compressors of the other circuits are compressors of the other circuits Thereafter, the compressors of the thereafter, in sequence, all the other
started with the same logic, in are started with the same logic, in other circuits are started in compressors of the same circuit.
sequence, up to the last circuit. sequence, up to the last circuit. accordance with the same logic. Thereafter, the compressors of the
other circuits are started in
accordance with the same logic.
Fixed

Power-down: the last compressor of Power-down: the last compressor Power-down: the last compressor Power-down: the first compressor of
the last circuit is stopped, followed of the first circuit is stopped, of the circuit having the the circuit having the compressor
by all the other compressors of the followed by all the other compressor with the largest with the largest number of hours/
same circuit, in reverse sequence. compressors of the same circuit, number of hours/starts in absolute starts in absolute is stopped, and
Thereafter the compressors of the in reverse sequence. Thereafter is stopped. Thereafter, the thereafter, in sequence, all the other
other circuits are stopped with the the compressors of the other compressors of the other circuits compressors of the same circuit.
same logic, in sequence, up to the circuits are stopped with the same are stopped in accordance with the Thereafter, the compressors of the
first circuit. logic, in sequence, up to the last same logic. other circuits are stopped in
circuit. accordance with the same logic.
Power-up: the first compressor of the Power-up: the first compressor of Power-up: the first compressor of Power-up: the first compressor of
first circuit is started and then all the the first circuit is started and then the circuit having the compressor the circuit having the compressor
other compressors of the same all the other compressors of the with the smallest number of with the smallest number of hours/
circuit. Thereafter the compressors of same circuit. Thereafter the hours/starts in absolute is started, starts in absolute is started, and
the other circuits are started with the compressors of the other circuits and thereafter, in sequence. thereafter, in sequence, all the other
same logic, in sequence, up to the last are started with the same logic, in Thereafter, the compressors of the compressors of the same circuit.
circuit. sequence, up to the last circuit. other circuits are started in Thereafter, the compressors of the
accordance with the same logic. other circuits are started in
Compressors

accordance with the same logic.


FIFO

Power-down: the first compressor of Power-down: the first compressor Power-down: the first compressor Power-down: the first compressor of
the last circuit is stopped and then all of the first circuit is stopped and of the circuit having the the circuit having the compressor
the other compressors of the same then all the other compressors of compressor with the largest with the largest number of hours/
circuit. Thereafter the compressors of the same circuit. Thereafter the number of hours/starts in absolute starts in absolute is stopped, and
the other circuits are stopped in compressors of the other circuits is stopped. Thereafter, the thereafter, in sequence, all the other
accordance with the same logic, in are stopped in accordance with compressors of the other circuits compressors of the same circuit.
sequence, up to the first circuit. the same logic, in sequence, up to are stopped in accordance with the Thereafter, the compressors of the
the last circuit. same logic. other circuits are stopped in
accordance with the same logic.
Power-up: the compressor with the Power-up: the compressor with Power-up: the compressor with Power-up: the compressor with the
smallest number of hours/starts of the the smallest number of hours/ the smallest number of hours/ smallest number of hours/starts in
first circuit is started followed by all starts of the first circuit is started starts in absolute is started, absolute is started, and then the next
the other compressors of the same followed by all the other followed by the compressor with compressor with the smallest
circuit, in accordance with the same compressors of the same circuit, the smallest number of hours/ number of hours/starts in the same
logic. Thereafter, the compressors of in accordance with the same starts of another circuit, and so circuit. Thereafter, the compressors
the other circuits are started in logic. Thereafter, the compressors forth. Two compressors of the of the other circuits are started in
accordance with the same logic. of the other circuits are started in same circuit are never started accordance with the same logic.
accordance with the same logic. consecutively.
Balancing

Power-down: the compressor with Power-down: the compressor with Power-down: the compressor with Power-down: the compressor with
the largest number of hours/starts of the largest number of hours/starts the smallest number of hours/ the largest number of hours/starts in
the last circuit is stopped followed by of the first circuit is stopped starts in absolute is stopped, absolute is stopped, and then the
all the other compressors of the same followed by all the other followed by the compressor with next compressor with the largest
circuit, in accordance with the same compressors of the same circuit, the largest number of hours/starts number of hours/starts in the same
logic. Thereafter the compressors of in accordance with the same of another circuit, and so forth. circuit. Thereafter, the compressors
the other circuits are stopped with the logic. Thereafter the compressors Two compressors of the same of the other circuits are stopped in
same logic, in reverse sequence, up of the other circuits are stopped circuit are never stopped accordance with the same logic.
to the first circuit. with the same logic, in reverse consecutively.
sequence, up to the first one.

Description Mask Notes


Compressor rotation logic C004 --
Circuit rotation logic C004 --
Circuit balancing type C004 --

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OPERATING AND MAINTENANCE MANUAL
34 Chapter 7 - Operating logic

EN 7.7.3 C ompresso r a ctiva tion time s


Apart from the times set for thermostat control (see “7.5 Temperature regulation”), activation of the compressor depends on the characteristic times of the
compressors themselves. They are:
ENGLISH

• Compressors starting time lag at the time of unit start-up;


• Minimum ON time: minimum operating time that each compressor must comply with;
• Minimum OFF time: minimum stopped time that each compressor must comply with;
• Same compressor starts time: minimum time that must elapse between consecutive starts of the same compressor;
• Start times between different compressors: minimum time that must elapse between starts of two different compressors;
• Stopping times between different compressors: minimum time that must elapse between stopping of two different compressors;
• Starts time between compressors in defrost: minimum time that must elapse between starts of two different compressors during the defrost
cycle (see “7.17 Defrost”).

Description Mask Notes


Compressors starting time lag at the time of unit start-up (s) C005 --
Minimum ON time (s) C005 --
Minimum OFF time (s) C005 --
Same compressor starts time (s) C006 --
Start times between different compressors (s) C006 --
Stopping times between different compressors (s) C006 --
Starts time between compressors in defrost (s) C007 --

7.7.4 C ompresso r s tart-up typ e


Refrigeration compressors may have different start-up systems to limit the motor start-up current.
The possible types are:
• Direct
• With partwinding
• Star-delta;

Description Mask Notes


T1 start time (ms) -- --
T2 start time (ms) -- --
Start-up failure alarm delay (s) -- --
Compressor starting type -- --

7 . 7 . 4 . 1 D i r e c t s t a r t in g
In this mode, the compressor is activated by a single contactor.

7 . 7 . 4 . 2 P a r t W i n d i n g S t a rt i n g

Request

1st Winding
Time
[ms]

Time
2nd Winding [ms]

Time
Part Winding [ms]
time

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Chapter 7 - Operating logic
35

7.7.4.3 Star-Delta Starting EN


With this type of starting system, the digital outputs are controlled as shown in the chart below:

Request

ENGLISH
Line relay

Star Time
[ms]

Time
[ms]
Triangle

Time
Star-Line [ms]
time lag

Star time Star-Triangle


time lag

7.7.5 Comp res sor capacity c ontrols


Capacity controls may be installed depending on the type of compressors in the unit. There may be from 1 to 3 capacity controls in a compressor, providing more
than one temperature control step on the same compressor. Capacity control is possible on screw and piston models. Each capacity control corresponds to a
different level of chilling power. When one capacity control is installed, it corresponds to a refrigeration power of 50% of the compressor's total power. If two
capacity controls are installed, the corresponding refrigeration power levels may be 50%-75% or 33%-66% depending on the compressor model. With three
capacity controls, the corresponding power levels are 25%-50%-75%. A pulsing valve may also be installed, depending on the compressor model. The capacity
controls may be operated on one of the logics described below, depending on the model of compressor to be controlled.

7.7.6 St e p l e s s c o m p r e s s o r s
If the unit contains screw compressors, the compressors may be set to operate in stepless mode.

7.7.6.1 Temperature regulation logic


The compressor's capacity is controlled by means of the digital outputs of the electronic controller, which are activated and deactivated to increase and decrease
the compressor's power by varying the capacity of its compression chamber. The compressor's power is controlled by supplying pulses to the capacity control
valves which direct compressor loading and unloading. The pulses are of specified duration, with a time interval between them which can be varied on a
proportional basis, as described in the graph below, and is always between a maximum and a minimum value. Since in general there is no feedback concerning
the absolute position of the compressor's quality control spool and since direct verification of the percentage of power delivered to the circuit is therefore not
possible, the number of pulses sent to the compressor is monitored. When a given pulse threshold is reached, the compressor is considered to be fully loaded/
unloaded and monitoring of the capacity control pulses is therefore suspended.
When the maximum number of opening pulses is reached, the capacity control outputs switch to the power stand-by configuration. If the temperature remains in
the 100% power zone, a forced loading cycle is triggered at preset intervals.

Dead-
Setpoint - Diff. -
band

CAP.

CAP.

CAP.
Load Discharge
time
time

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OPERATING AND MAINTENANCE MANUAL
36 Chapter 7 - Operating logic

EN As the graph shows, when the temperature is within the dead zone, the valves are set to the capacity holding position. When it is above the dead zone, the control
starts an increase in refrigeration power by delivering constant pulses with pause times between pulses which increase in length as the dead zone is approached.
The same principle applies to the unloading valve.
ENGLISH

7.7.6.2 Capacity control valve logic


The logic for operation of a screw compressor is as follows:

Bitzer compressor

Capacity adjustment between 100% .. 50%


CR1 CR2 CR3 CR4
Start / Stop

CAP.

CAP. min 50%


CAP.

CAP. Cooling capacity

CAP. Increasing cooling capacity


CAP. Constant cooling capacity
CAP. Decreasing cooling capacity
Solenoid valve not powered
Solenoid valve powered
Solenoid valve impulsing

7.7.6.3 Logic of compressor starting / stopping


According to the parameters set, the following operating modes of stepless compressors can be defined.

Start:
1. The first compressor starts at 50%.
2. The compressor impulses increase to maximum level.
Saturation

3. According to the same logic, all the other compressors start.


Stop:
1. The impulses of the last compressor activated are reduced to a minimum.
2. The compressor stops.
Impulse logic

3. According to the same logic all the other compressors stop.


Start:
1. The compressor with the lowest number of hours/starts switches on at 50%.
2. According to the same logic, all the other compressors start at 50%.
Balanced

3. The impulses of the compressors increase simultaneously to maximum level.


Stop:
1. The impulses of the compressors decrease simultaneously to minimum level.
2. The compressor with the highest number of hours/starts switches off.
3. According to the same logic, all the other compressors stop.

7 . 7 . 6 . 4 H e a t u n l o a d i n g / r e c o v e r y , d e f r o s t a n d m a n u a l p r o c e d u re w i t h s t e p l e s s
compressors
Heat unloading and recovery are carried out by reducing the compressor's capacity using the capacity control This is done by sending power down pulses. The
number of pulses sent is sufficient to reduce the compressor to 75% of its power. Valve reversal for defrosting takes place without compressor power-down or
capacity reduction.
The manual procedure is the same as for normal step screw compressors.

7.7.7 C ompresso r o il recov ery


The compressor only recovery procedure can only be enabled in units with 3 compressors per circuit. It allows one compressor within a circuit to be powered
down for an adjustable time when all the compressors installed are in operation. This equalises oil distribution between the compressors in the circuit. It is
possible to select the compressor to be powered down and the maximum time for which the compressors may operate simultaneously before the procedure is
activated. A delay can also be set between activations of the procedure in different circuits.

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37

7.8 Freon solenoid valve and pump-down EN


The unit controls excitation of the circuit's solenoid valves and compressor pump-down when the unit is powered down and powered up. Pump-down can be
enabled from the display for chiller mode only or for both chiller and heat pump modes.

ENGLISH
Description Mask Notes
Pump-down at power up enabling/type CU04 --
Pump-down at power down enabling/type CU04 --

The pump-down operating logic and the relative opening/closure of the freon solenoid valve in a refrigeration circuit are described below.

7.8.1 Pu m p -d o w n a t p o w e r u p d i s a b l e d
In both chiller and heat pump modes, a circuit's freon solenoid valve is opened when the first compressor in the circuit is powered up.

7.8.2 Pump -down at po wer u p ena bled


A circuit's freon solenoid valve is opened on receipt of the request for activation of the circuit's first cooling step. The first compressor in the circuit will be
powered up when the circuit's evaporation pressure exceeds a setpoint. The setpoint value may be different for chiller and heat pump operation and can be set on
the display. If the evaporation pressure remains below the setpoint, after a preset maximum time the compressor remains on regardless and a warning appears on
the display (see “7.20 Alarms”). The warning resets automatically at the next correct start-up (within the maximum time). The pump-down differential is
permanently set at 0.5 bar.

7.8.3 Pu m p -d o w n a t p o w e r d ow n d i s a b l e d
In both chiller and heat pump modes, a circuit's freon solenoid valve is closed when the last compressor in the circuit is powered down.

7.8.4 Pump -down at po wer d own ena bled


A circuit's freon solenoid valve is closed on receipt of the request to deactivate the circuit's last cooling step. The last compressor in operation in the circuit will
be powered down when the circuit's evaporation pressure is less than a setpoint. The setpoint may be different for chiller and heat pump operation and can be set
on the display. If the evaporation pressure does not drop below the setpoint, after a maximum preset time the compressor shuts down regardless and a warning
appears on the display (see “7.20 Alarms”). The warning is reset automatically at the next correct power-down (within the maximum time). The pump-down
differential is permanently set at 0.5 bar.

Description Mask Notes


Chiller pump-down setpoint (bar/PSI) CU08 --
Heat pump pump-down setpoint (bar/PSI) CU08 --
Compressor power down pump-down duration (s) CU09
Compressor power up pump-down duration (s) CU09

7.9 Unloading
The function makes it possible to reduce the unit's cooling capacity when required; it can concern the entire unit or a single circuit and it occurs by stopping or
reducing the capacity of one compressor on circuits. Unloading types are as follows:
• Unloading by high temperature: can be enabled - on the unit;
• Unloading by low temperature: can be enabled (heat pump only) - on the unit;
• Unloading by high pressure: always present - on the circuits;
• Unloading by high pressure in heat pump: can be enabled - on the circuits;
• Unloading by low pressure: always present - on the circuits.
If the unloading condition is no longer true, when the compressor restarts the compressors minimum time intervals are observed.

7.9.1 Un l o a d i n g b y h i g h t e m p e r a t u r e
This affects the entire unit and depends on the temperature value of the water intake probe - BEWIT.
Having defined an unloading setpoint and differential, if the temperature reading of the probe remains above the setpoint for an activation time interval, one
compressor in each circuit is stopped or its capacity is controlled, depending on the type of compressor. If the temperature of the probe is lower than or equal to
the unloading setpoint minus the differential, or if its maximum duration has elapsed, the unloading function is deactivated and the compressors are restarted.

Description Mask Notes


High temperature unloading enabling UN01 --
Activation setpoint (°C/°F) UN01 --
Differential (°C/°F) UN01 --
Maximum duration (s) UN01 --
Activation time (s) UN01 --

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OPERATING AND MAINTENANCE MANUAL
38 Chapter 7 - Operating logic

EN 7.9.2 U n l o ad i n g b y l o w t e m p e r a tu r e
This affects the entire unit and depends on the temperature value of the water intake probe -BEWIT. The function can only be enabled for units in heat pump
mode.
ENGLISH

Having defined an unloading setpoint and differential, if the temperature reading of the probe remains below the setpoint for an activation time interval, one
compressor in each circuit is stopped or its capacity is controlled, depending on the type of compressor. If the temperature of the probe becomes higher than or
equal to the unloading setpoint plus the differential, or if its maximum duration has elapsed, the unloading function is deactivated and the compressors are
restarted.

Description Mask Notes


Low temperature unloading enabling UN02 --
Activation setpoint (°C/°F) UN02 --
Differential (°C/°F) UN02 --
Maximum duration (s) UN02 --
Activation time (s) UN02 --

7.9.3 U n l o ad i n g b y h ig h p r e s s u r e i n c h i l l e r o p e r a t i o n
Unloading always present in the unit, with no disabling possible.
It affects every single circuit and depends on the circuit's condensation pressure.
Having defined an unloading setpoint, differential and time, if the condensing pressure measured on one circuit is higher than or equal to the setpoint, the
unloading function is activated on the circuit and therefore one compressor is stopped or its capacity is controlled, depending on the type of compressor
exclusively on the circuit in question.
The unloading function is deactivated only if the condensing pressure falls below and remains below the unloading setpoint for a preset time or if it falls below
setpoint - diff.
In this case, the compressor which is unloading is reactivated, complying with its relative minimum time.
Unloading takes place independently in the various circuits.
The graph below illustrates the two possible power down modes. Case A illustrates power-down by time, case B by temperature (set-diff).
Pressure

Set

A
Set-Diff

Enabled unloading function


A
Disabled unloading function
Unloading time
Enabled unloading function
B
Disabled unloading function
Unloading time

Description Mask Notes


CH high pressure unloading setpoint (bar/PSI) UN03 --
CH high pressure unloading diff. (bar/PSI) UN03 --
CH high pressure unloading duration (s) UN03 --

7.9.4 U nlo ading by h igh pres sure in heat pump operatio n


The unloading by high pressure in heat pump operation can be enabled by adjustable parameter.
Its operating logic is the same of the paragraph “7.9.3 Unloading by high pressure in chiller operation”.

Description Mask Notes


HP high pressure unloading enabling UN04 --
HP high pressure unloading setpoint (bar/PSI) UN04 --
HP high pressure unloading diff. (bar/PSI) UN04 --
HP high pressure unloading duration (s) UN04 --

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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
39

7.9.5 Un l o a d i n g b y l o w p r e s s u r e EN
Unloading always present in the unit, with no disabling possible.
Once a setpoint, a differential and an unloading time have been set, if the pressure measured by the transducer is equal to or less than the setpoint, the unloading

ENGLISH
functions is activated only in the circuit to which the transducer belongs.
When the pressure rises back above the setpoint vale, an unloading time is counted, after which the unloading function is deactivated even if the pressure has not
reached setpoint + differential; if the pressure has dropped below the setpoint during this time, the function remains active.
If the pressure measured after the unloading time is still above the setpoint, the unloading function is deactivated; if it remains below or equal to the set point it
remains active.
N.B. the respective delays are complied with when the capacity controls are reactivated.
Pressure

B
Set-Diff
A

Set

Enabled unloading function


A
Disabled unloading function
Unloading time
Enabled unloading function
B
Disabled unloading function
Unloading time

Description Mask Notes


Low pressure unloading setpoint (bar/PSI) UN05 --
CH low pressure unloading diff. (bar/PSI) UN05 --
CH low pressure unloading duration (s) UN05 --

7.10 Cycle inversion


Activation of the cycle inversion valves depends on the type of unit. The following table indicates the types of configurations:

Description Mask Notes


Air-Water units X
Water-Water units X X

Water-condensed heat pump units may therefore have freon side or water side cycle inversion.

Description Mask Notes


Fan configuration / presence US02 --

7.10 .1 Fre on side cyc le in version


The way the unit controls freon side cycle inversion depends on whether it is operating in chiller or heat pump mode. The operating mode which decides the
status of the 4-way cycle inversion valves can be set using the display or the digital input (when configured). The valves are excited in chiller mode and idle in
heat pump mode.

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OPERATING AND MAINTENANCE MANUAL
40 Chapter 7 - Operating logic

EN 7 . 1 0 . 2 W a t e r s i d e c y c l e i n v er s i o n
The system cycle is inverted using a parameter or a digital input (when configured). Digital outputs are switched to operate the three-way valves that control the
flows of water to the evaporator and condenser and switch thermostatic control between the condenser and evaporator probes.
ENGLISH

If the system has a tank and thermostatic control on the tank outlet, as in the drawing below, the control switches the 3-way flow inversion valves but maintains
thermostatic control on the tank outlet, changing logic and setpoint as in freon side inversion.
User Well

Filter

EV

CN OPEN
Filter
OPEN CLOSE

7.11 Condenser electrovalve


If water cooled, the unit is capable of controlling the regulation of any condensation valves included in the system.
In chiller mode, the condenser valves are operated on the principle shown in the graph below:
DIFF
% 3

Perc.
3

Perc.
2

DIFF
3

Perc.
1

SET SET Pressure


1 2
DIFF DIFF
1 2

Description Mask Notes


Chiller EV condenser Setpoint 1 (bar/PSI) CD01 --
Chiller EV condenser Setpoint 2 (bar/PSI) CD01 --
Chiller EV condenser differential 1 (bar/PSI) CD01 --
Chiller EV condenser differential 2 (bar/PSI) CD01 --
Chiller EV condenser differential 3 (bar/PSI) CD01 --
Chiller EV condenser percentage 1 (%) CD02 --
Chiller EV condenser percentage 2 (%) CD02 --
Chiller EV condenser percentage 3 (%) CD02 --

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OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
41

The above parameters refer to circuit 1. To show those of the other circuits on the display, simply use the (see “5.1.3 Keys”).
EN
In heat pump mode, the condenser valves are operated on the principle shown in the graph below:
DIFF
OPEN

ENGLISH
% 3

OPEN CLOSE
Perc.
3

Perc.
2

DIFF
3

Perc.
1

SET
2 SET
Pressure
DIFF 1 DIFF
2 1

Description Mask Notes


Heat pump EV condenser Setpoint 1 (bar/PSI) CD03 --
Heat pump EV condenser Setpoint 2 (bar/PSI) CD03 --
Heat pump EV condenser differential 1 (bar/PSI) CD03 --
Heat pump EV condenser differential 2 (bar/PSI) CD03 --
Heat pump EV condenser differential 3 (bar/PSI) CD03 --
Heat pump EV condenser percentage 1 (%) CD04 --
Heat pump EV condenser percentage 2 (%) CD04 --
Heat pump EV condenser percentage 3 (%) CD04 --

The above parameters refer to circuit 1. To show those of the other circuits on the display, simply use the (see “5.1.3 Keys”).
The water circuit for water side cycle inversion must be constructed by the customer.
The modulating valve must be positioned as shown in the diagram below:

USER WELL
SUMMER OPERATION

FILTER

EV

CN
M
OPEN
FILTER OPEN CLOSE

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42 Chapter 7 - Operating logic

EN
WINTER INVERNALE USER WELL
ENGLISH

FILTER

EV

CN
M
OPEN

FILTER OPEN CLOSE

In the event that it is not possible to prevent the modulating valve from switching in during winter operation (unit functioning in heat pump mode with
temperature control on the condenser), the valve must operate completely open, meaning that STEPS 1, 2 and 3 are equal to 100%.

7.12 Fans
The unit can be supplied with one of the following fan types:
• Step controlled
• Step controlled with transformer
• Speed controlled
• Speed controlled with inverter
In all cases, the fans cannot start unless at least one compressor in the circuit of reference is in operation. The circuit of reference is the circuit connected to the
fans on the basis of the fan configuration (see “7.17.2 Operating logic”). In chiller mode operation, the fans are controlled in relation to the condensation
pressure in the circuit of reference.
For heat pump mode, operation at maximum power with at least one compressor on in the unit, or in response to the evaporation temperature, is required.

Description Mask Notes


Fan type US02 --
Fan configuration type -- The parameter can be adjusted in configuration phase only
Fan step number -- The parameter can be adjusted in configuration phase only

7 . 1 2 . 1 L o w - N o is e o p e r a t i o n
The unit allows the setting of different setpoints for operation of fans which can be activated within a specific time-band. This allows the system's noise level to
be reduced during the night.
The settings of the fans for operation in low-noise mode are utilised also for defrost mode (see “7.17.2 Operating logic”).

Description Mask Notes


Low-noise enabling OR08 --
Low-noise starting hour OR08 --
Low-noise starting minutes OR08 --
Low-noise stopping hour OR08 --
Low-noise stopping minutes OR08 --

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43

7.12 .2 F a n s s t e p c o n t r o l EN
Step mode regulation requires activation of a series of fan steps in response to the condensation pressure of reference. If a row of fans is common to two circuits,
the condensation pressure of reference is the higher of the two pressures. The number of steps per row is configurable and is between 1 and 4.

ENGLISH
The activation logic of the steps in chiller mode is shown in the following diagram:
Step

Set-Diff Set 1 Set 2 Set 3 Set 4


Pressure
Diff

Description Mask Notes


Fan step number (bar/PSI) -- The parameter can be adjusted in configuration phase only
Step fans setpoint 1 (bar/PSI) VT01 --
Step fans setpoint 2 (bar/PSI) VT01 --
Step fans setpoint 3 (bar/PSI) VT01 --
Step fans setpoint 4 (bar/PSI) VT01 --
Fan step differential (bar/PSI) VT01 --
Step low-noise fans setpoint 1 (bar/PSI) VT02 --
Step low-noise fans setpoint 2 (bar/PSI) VT02 --
Step low-noise fans setpoint 3 (bar/PSI) VT02 --
Step low-noise fans setpoint 4 (bar/PSI) VT02 --
Step low-noise fans differential (bar/PSI) VT02 --

The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The activation logic of the steps in heat pump mode is shown in the following diagram:
Step

Set 4 Set 3 Set 2 Set-Diff Set 1 Pressure


Diff

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EN For heat pump mode, forcing of fan status to always on is possible by means of a parameter. In this case, all the fan steps are activated on activation of the first
compressor in the circuit of reference.
ENGLISH

Description Mask Notes


Fan step number -- The parameter can be adjusted in configuration phase only
Heat pump step fans setpoint 1 (bar/PSI)* VT09 --
Heat pump step fans setpoint 2 (bar/PSI)* VT09 --
Heat pump step fans setpoint 3 (bar/PSI)* VT09 --
Heat pump step fans setpoint 4 (bar/PSI)* VT09 --
Heat pump fan step differential (bar/PSI)* VT09 --
Heat pump step low-noise fans setpoint 1 (bar/PSI)* VT10 --
Heat pump step low-noise fans setpoint 2 (bar/PSI)* VT10 --
Heat pump step low-noise fans setpoint 3 (bar/PSI)* VT10 --
Heat pump step low-noise fans setpoint 4 (bar/PSI)* VT10 --
Heat pump step low-noise fans differential (bar/PSI)* VT10 --
Fans always ON in heat pump operation VT07 --

* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

7 . 1 2 . 3 W i t h a u t o t r a n sf o r m e r
Step regulation with autotransformer differs from the standard mode in the step activation logic.
The activation logic of the steps in chiller mode is shown in the following diagram:

Relay 1 Relay 2 Relay 3 Relay 4

Set-Diff Set 1 Set 2 Set 3 Set 4 Pressure

Diff
Therefore, every pressure setpoint powers up just one step of fans and powers down all the others.
The minimum fan step is activated during the manual procedure.

Description Mask Notes


Fan step number -- The parameter can be adjusted in configuration phase only
Step fans setpoint 1 (bar/PSI)* VT01 --
Step fans setpoint 2 (bar/PSI)* VT01 --
Step fans setpoint 3 (bar/PSI)* VT01 --
Step fans setpoint 4 (bar/PSI)* VT01 --
Fan step differential (bar/PSI)* VT01 --
Step low-noise fans setpoint 1 (bar/PSI)* VT02 --
Step low-noise fans setpoint 2 (bar/PSI)* VT02 --
Step low-noise fans setpoint 3 (bar/PSI)* VT02 --
Step low-noise fans setpoint 4 (bar/PSI)* VT02 --
Step low-noise fans differential (bar/PSI)* VT02 --

* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

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45

The activation logic of the steps in heat pump mode is shown in the following diagram: EN

ENGLISH
Relay 4 Relay 3 Relay 1 Relay 1

Set 4 Set 3 Set 2 Set 1 Set-Diff


Pressure
Diff
Here again, every pressure setpoint powers up just one step of fans and powers down all the others.
In heat pump operating mode, the fans can be forced to always on status using a parameter. In this case, all the fan steps are activated on activation of the first
compressor in the circuit of reference.

Description Mask Notes


Fan step number -- The parameter can be adjusted in configuration phase only
Heat pump step fans setpoint 1 (bar/PSI)* VT09 --
Heat pump step fans setpoint 2 (bar/PSI)* VT09 --
Heat pump step fans setpoint 3 (bar/PSI)* VT09 --
Heat pump step fans setpoint 4 (bar/PSI)* VT09 --
Heat pump fan step differential (bar/PSI)* VT09 --
Heat pump step low-noise fans setpoint 1 (bar/PSI)* VT10 --
Heat pump step low-noise fans setpoint 2 (bar/PSI)* VT10 --
Heat pump step low-noise fans setpoint 3 (bar/PSI)* VT10 --
Heat pump step low-noise fans setpoint 4 (bar/PSI)* VT10 --
Heat pump step low-noise fans differential (bar/PSI)* VT10 --
Fans always ON in heat pump operation VT07 --

* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

7.12.4 Fans speed control


This control type makes it possible to increase/decrease ventilation intensity in a linear manner in accordance with the reference condensing pressure.
If a row of fans is common to two circuits, the condensation pressure of references is the higher of the two pressures
The chiller mode step activation logic is illustrated in the graph below; at least one compressor must be powered up in the circuit(s) concerned.
Chiller
DIFF 3
%
DIFF 3

Perc. 3

Perc. 2
Perc. 2 LN

DIFF 3

Perc. 1

Set 1 Set 2 Set 2 LN Pressure


DIFF 1
DIFF 2

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OPERATING AND MAINTENANCE MANUAL
46 Chapter 7 - Operating logic

EN
Description Mask Notes
ENGLISH

Chiller regulated fans setpoint 1 (bar/PSI) VT03 --


Chiller regulated fans setpoint 2 (bar/PSI) VT03 --
Chiller regulated fans differential 1 (bar/PSI) VT03 --
Chiller regulated fans differential 2 (bar/PSI) VT03 --
Chiller regulated fans differential 3 (bar/PSI) VT03 --
Chiller regulated fans perc. 1 (%) VT04 --
Chiller regulated fans perc. 2 (%) VT04 --
Chiller regulated fans perc. 3 (%) VT04 --
Low-noise chiller regulated fans setpoint 2 (bar/PSI) VT03 --
Low-noise chiller regulated fans perc. 2 (%) VT04 --

The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

The heat pump mode step activation logic is illustrated in the graph below; at least one compressor must be powered up in the circuit(s) concerned.
Heat pump
% DIFF 3

DIFF 3

Perc. 3

Perc. 2
Perc. 2 LN

DIFF 3

Perc. 1

Set 2 LN Set 2 Set 1


DIFF 1 Pressure
DIFF 2

Description Mask Notes


Heat pump regulated fans setpoint 1 (bar/PSI)* VT05 --
Heat pump regulated fans setpoint 2 (bar/PSI)* VT05 --
Heat pump regulated fans differential 1 (bar/PSI)P VT05 --
Heat pump regulated fans differential 2 (bar/PSI)* VT05 --
Heat pump regulated fans differential 3 (bar/PSI)* VT05 --
Heat pump regulated fans percentage 1 (%)* VT06 --
Heat pump regulated fans percentage 2 (%)* VT06 --
Heat pump regulated fans percentage 3 (%) * VT06 --
Low-noise Heat pump regulated fans setpoint 2 (bar/PSI)* VT05 --
Low-noise Heat pump regulated fans percentage 2 (bar/PSI) VT06 --
Fans always ON in heat pump operation VT07 --

* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

In heat pump operating mode, the fans can be forced to always on status using a parameter. In this case, all the fan steps are activated when the first compressor
in the circuit(s) concerned is powered up.

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47

7.12.4.1 Speed-Up EN
The speed-up brings the analog output to the rotation vale set in the relative programmable parameter for a programmable time during fan power-up. This forces
the fans to a higher speed at start-up, avoiding the damage which may occur during starting at low speed or with fans turning in the wrong direction.

ENGLISH
The function is disabled when the time is set at zero.

Description Mask Notes


Chiller Step (%) VT08 --
Chiller duration (s) VT08 --
Heat pump step (%) VT08 --
Heat pump duration (s) VT08 --

The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

7.12.4.2 Regulated+Step Fans


If installed, the regulated+step fan unit allows the fans to be operated at partial capacity by adjusting the rotation speed of some of them on the basis of the
graphs described earlier for the chiller and heat pump functions and setting a pressure setpoint for activation of a second group of fans.

Description Mask Notes


Chiller activation setpoint (bar/PSI) VT04 --
Heat pump activation setpoint (bar/PSI) VT06 --

The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

7.12.4.3 With energy-saving


If enabled, the energy-saving function allows partial operation of each row of fans, switching one or more individual fans off to save energy when the reference
pressure is below the energy-saving setpoint. The energy-saving function is only enabled in chiller mode.

Description Mask Notes


Energy-saving set (bar/PSI) VT04 --

The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

7.12.4.4 With inverter


The fan speed can be controlled by means of an inverter. The regulation setpoints are the same as for fans regulated in the usual way.

7.13 Pumps
The unit may be fitted with one or two pumps. The pumps are controlled with activation of one of the two at unit power-up, depending on the rotation logic set.
The pumps rotation logic is as follows:
• None
• Manual: the pump to be started can be selected on the display;
• By starts: at each unit start-up a different pump is started with respect to the pump that was running at the last shut-down;
• By time: after exceeding a preset number of operating hours of a pump, the other pump starts running.
The pump changeover takes place after a simultaneous operating time set by a parameter;
• By starts and time: combination of the above two logics.
In the event of an overload alarm on the pump in operation, the other pump is automatically started. When the alarm is reset by the user with timed rotation set,
if necessary the pump will be restarted to complete its operating time. If an overload alarm occurs on both pumps the unit cuts out.
The pump stops after the unit is powered down, with a delay controlled by a parameter; the delay is overridden in the event of a unit alarm.
If the unit has just one pump, not rotation will be possible and the unit shuts down immediately in the event of an overload alarm.
The pumps installed in a unit can also be used for an anti-freeze function (see “7.13.1 Anti-freeze pumps”).

Description Mask Notes


Pump enabling -- The parameter can be adjusted in configuration phase only
Pump power down delay at unit Off (s) PM01 --
Pump rotation type PM02 --
Pump simultaneous operation interval (s) PM02 --
Pump inversion interval (hours) PM02 --

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EN 7 . 1 3 . 1 A n t i - f r e e z e p um p s
The pumps in the unit can be started in anti-freeze mode to prevent the formation of ice in the unit's hydraulic circuit.
If a setpoint and a differential are set, whenever the temperature of the probe taken as reference drops below the setpoint set, if the unit is not in operation a pump
ENGLISH

is started up, on the basis of the rotation set (see “7.13 Pumps”). The pump will be disabled if the reference temperature increases over set+diff value.

ON

Temp.
The temperature of reference for control of the anti-freeze function may be selected from those measured by the following probes when installed in the unit:
• -BEWIT;
• -BEWOT1;
• -BEWOT2;
• Lowest of the active -BEWOT devices;
• -BTWOT;
• -BAT1
• -BAT2;
• Average of the active -BAT devices;
• Lowest of the active -BAT devices;
If the Freecooling function is enabled on the unit (see “7.16 Freecooling”), to prevent the formation of ice also in the Freecooling section, activation of the anti-freeze pump
is accompanied by complete opening of the three-way Freecooling valve.

Description Mask Notes


Pump enabling in anti-freeze function CU03 --
Anti-freeze pump control probe AN02 --
Anti-freeze pump setpoint (°C/°F) AN02 --
Anti-freeze pump differential (°C/°F) AN02 --

7.14 Anti-freeze heaters


This function controls a number of anti-freeze heaters to prevent ice from forming inside the evaporator.
If a setpoint and a differential are set, whenever the temperature of the probe selected as reference drops below the setpoint set the anti-freeze heater is started up.
The pump will be disabled if the reference temperature increases over set+diff value

ON

Temp.
The temperature of reference for control of the anti-freeze heaters may be selected from those measured by the following probes when installed in the unit:
• -BEWIT;
• -BEWOT1;
• -BEWOT2;
• lowest of the active BEWOT devices;
• -BTWOT;
• -BAT1
• -BAT2;
• average of the active -BAT devices;
• lowest of the active -BAT devices;
The anti-freeze heater function is enabled from the display in one of the following modes:
• Always
• Only with compressors stopped (both for thermoregulation and for unit power-off)
• Only with unit running (both with compressors running or stopped due to thermoregulation)

Description Mask Notes


Anti-freeze heater control enabl./type US03 --
Anti-freeze heater control probe AN01 --
Anti-freeze heater setpoint (°C/°F) AN01 --
Anti-freeze heater differential (°C/°F) AN01 --

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7.15 Heat recovery EN


Heat recovery makes it possible to use the condensing gas to heat domestic hot water during operation of the unit in chiller mode.
The heat recovery activation logic on a circuit is illustrated in the following diagram:

ENGLISH
RECOVERY REQUEST RECOVERY REQUEST
RECOVERY
INLET

BY-PASS
ACTIVATION

RECOVERY ON RECOVERY ON
RECOVERY
OUTLET

T1 T2 T1 T2 T1 T2

MINIMUM RECOVERY TIME MINIMUM RECOVERY OFF TIME

MINIMUM TIME BETWEEN TWO RECOVERY CYCLES

In the first and final moments of a recovery request, capacity control is applied to the circuit compressors and after a certain delay the recovery function is
activated/deactivated, in accordance with times T1 and T2.
Time T1 is the delay in activation/deactivation of the recovery function in relation to the request. The sum of times T1 and T2 is the duration of capacity control
of the compressors of the circuit involved in the heat recovery.
Heat recovery must comply with its minimum On, Off and consecutive recovery operation times.
The fans of the circuit concerned are deactivated during heat recovery. In the case of two circuits sharing a common row of fans, the fans are only deactivated if
recovery is in progress on both circuits; otherwise, they will continue to be operated in response to the pressure in the circuit not undergoing recovery.
If the circuit condensation pressure reaches the unloading threshold during recovery, recovery is halted and the unit returns to normal operation. Recovery may
be restarted once the pressure has dropped below a value set for reactivation after unloading.
If the unit contains a row of fans shared in common by two circuits, the fans are only forced to OFF if both circuits are undergoing heat recovery.
You can set by display one of the following heat recovery types:
• Total
• Partial - separate
• Partial - single
For each of the three types heat recovery can be controlled in two different ways:
• By digital inputs
• By temperature
The two control modes acquire different meanings depending on the type of recovery, as described below (see “7.15.1 Total heat recovery” - “7.15.2 Partial -
separate heat recovery” - “7.15.3 Partial - single heat recovery”).
In the case of control by temperature, the temperature used can be chosen from those measured by the following probes, if installed in the unit:
• BRWOT
• BRWIT

Description Mask Notes


Heat recovery enabling CU04 --
Recovery management type RC01 --
Recovery control type (digital input/temperature) RC01 --
Recovery reactivation after unloading setpoint (bar/PSI) RC01 --
Recovery probe by temperature RC02 --
Recovery setpoint by temperature (°C/°F) RC02 --
Recovery diff. by temperature (°C/°F) RC02 --
Minimum time between two recoveries (min) RC03 --
Minimum recovery device operating time (s) RC03 --
Minimum recovery device off time (s) RC03 --
Recovery activation time T1 (s) RC03 --
By-pass deactivation time T2 (s) RC03 -----

7.15.1 Total heat recovery


With heat recovery started by digital inputs, the recovery request is activated on all circuits simultaneously when just one digital input (the one relating to circuit
1) is activated.

In the case of control by temperature, if the temperature is less than the Setpoint-Differential value, the recovery request is activated on all the circuits
simultaneously until the reference temperature is above the Setpoint value.

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EN 7.15.2 P artial - se para te he at recov ery


If recovery is controlled by digital inputs, one digital input corresponds to each circuit. When the input is activated, the recovery request is triggered on the
corresponding circuit.
ENGLISH

With control by temperature, the Setpoint-Differential interval is divided into a number of steps equal to the number of circuits in the unit. At each step, recovery
is activated on one circuit, starting from the first and proceeding in numerical order.

7.15.3 Partial - single heat recovery


In the case of recovery started by digital inputs, recovery is activated on a number of circuits corresponding to the number of digital inputs active, regardless of
order, starting from the first circuit available, i.e. with at least one compressor active, therefore:
Digital input 1 active--> recovery on one available circuit
Digital input 2 active--> recovery on two available circuits
Digital input 3 active--> recovery on three available circuits
Digital input 4 active--> recovery on four available circuits

With control by temperature, the Setpoint-Differential interval is divided into a number of steps equal to the number of circuits in the unit. At each step, recovery
is activated on one circuit, starting from the first one available, i.e. with at least one compressor active.

7.16 Freecooling
Freecooling provides the facility to exploit ambient temperature, whenever possible, to cool the process water. By means of a modulating three-way valve the
water is transferred to a fan coil and cooled in a manner that is independent of or in addition to normal operation of the unit.

The function is activated when the following condition is fulfilled for a programmable time period (minutes):

−BAT < −BFCIT − ∆


where:
• -BAT is the temperature of the reference ambient probe (°C/°F);
• -BFCIT is the water temperature at the freecooling coil inlet (°C/°F);
• ∆ is the freecooling activation differential (°C/°F).
Similarly, freecooling is deactivated if the above condition is false for a programmable time (minutes).
The room temperature probe of reference can be selected from the following, if enabled:
• -BAT1;
• -BAT2;
• Average of -BAT1 and -BAT2
• Lower of -BAT1 and -BAT2
• Higher of -BAT1 and -BAT2

Freecooling can be activated only during operation of the unit in chiller mode.
If it is disabled, the unit operates like an ordinary chiller, i.e. without the water passing through the water-air heat exchanger. If the freecooling condition is true
when the unit is started, the pause for the programmable activation delay does not take place.
If the anti-freeze pump is activated (see “7.13.1 Anti-freeze pumps”) the three-way FC valve is opened completely so that ice formation is also prevented in the
freecooling bank.

It can be of three types:


• Separate
• Integrated
• Modular
Regardless of its type, freecooling can be temporarily deactivated from the display, allowing the unit to be used like an ordinary chiller.

The following types of freecooling can be enabled, depending on the unit model:
• ARIES with 1 circuit: separate or integrated
• ARIES with 2 circuits: modular
• PHOENIX: modular
• GALAXY: modular

Description Mask Notes


Freecooling enabling and type US05 --
Enabling time lag (min) FC02 --
Disabling time lag (min) FC02 --
Freecooling delta (°C/°F) FC02 --
Reference ambient probe FC02 --
Fan type (for separate and integrated) FC03/FC06 * --
Fan step (for separated and integrated) FC06 * --
Speed-up duration (s - for all types) FC07 --
Speed-up intensity (% - for all types) FC07 --
Freecooling probe enabling ** FC01 --
Freecooling probe setting (°C/°F) ** FC03 --
Freecooling temporarily disabling FC03 --

* Read only
** Used in separate and integrated freecooling only

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7.16 .1 Sepa rate freecoo ling EN


This strategy is used when the unit is physically equipped with the freecooling section (three-way valve and coil) but it is controlled in a manner that is
completely independent from the rest of the unit.

ENGLISH
7.16.1.1 Freecooling unit
If the freecooling condition described previously is true, the unit is activated in accordance with the graph shown below:

Diff 1 FC
Fan proportional regulation

Set FC

Diff 2 FC 3-way valve proportional regulation

Having defined a setpoint and two reference differentials, the three-way valve and the fans of the coil are controlled in a manner that is proportional to a
reference temperature selected from among the following probes, if enabled:
• -BFCIT
• -BEWIT
• -BEWOT
• -BTWOT
When the coil is composed of step controlled fans, the various steps are divided in a uniform manner within the differential. In the presence of speed controlled
fans, the speed-up intensity and duration can be set from the display.

7 . 1 6 .1 . 2 C h i l l e r
The chiller operates independently, on the basis of its normal settings.

Description Mask Notes


Separate freecooling setpoint (°C/°F) FC01 --
3-way valve differential (°C/°F) FC03 --
Fan differential (°C/°F) FC03 --
Separate freecooling regulation probe FC01 --

7.16 .2 Integ rated F reec oolin g


This strategy is used when the unit is physically equipped with the freecooling section (three-way valve and exchanger coil) and it is controlled in a manner that
is integrated with rest of the unit.

General thermoregulation is forced to Neutral Zone mode. The three-way FC valve is opened and then all the FC fans are started, and the compressors are started
only when the entire FC section (valve + fans) is activated.
The logic is reversed during shut-down, so first the compressors are stopped, then the FC fans, and finally the three-way FC valve is closed.
In this mode the first “cooling steps” to be activated and the last to be deactivated are always those characterised by lower power consumption.
The freecooling section is utilised as a series of “cooling steps” to be employed together with the unit's compressors in accordance with the Neutral Zone
regulation logic.

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EN 7 . 1 6 . 2 .1 R e g u l a t i o n o f t h e t h r e e - w a y f r e e c o o l i n g v a l v e
The three-way freecooling valve is the first device to be regulated in freecooling conditions.
As long as the reference temperature is > Set+Diff, the percentage opening of the three-way FC valve increases by a programmable percentage at every
ENGLISH

programmable interval (starting from the minimum fan rotation percentage which can be set).
If the reference temperature is < Set, the percentage opening of the three-way FC valve decreases by a percentage at every time interval. Percentage and interval
can be programmed by display.
In the band between Set and Set+Diff, the valve is opened at intervals equal to the compressor activation lag in the neutral zone and if the valve is already open.
With at least one compressor on and freecooling active, the fans are always all activated and the valve is 100% open.

7 . 1 6 . 2 .2 F r e e c o o l i n g m o d e f a n c o n t r o l
The fans remain off until the freecooling valve is completely open.
Step mode freecooling fan control
As long as the reference temperature is > Set+Diff the unit's FC fans are activated in sequence with a programmable delay.
If the reference temperature is < Set+Diff the unit's FC fans are deactivated in sequence with a programmable delay.
With at least one compressor on and freecooling active, the fans are always all activated.
From 1 to 4 fan operating steps can be chosen for freecooling.
Fan speed control
As long as the reference temperature is > Set+Diff, the speed of the unit's FC fans increases by a programmable percentage with a delay (starting from the
minimum fan rotation percentage which can be set). Percentage and delay can be programmed by display.
If the reference temperature is < Set+Diff the speed of the unit's FC fans is decreased by a percentage with a delay.
The percentage and delay can be programmed on the display. When the minimum speed is reached, the fans are completely off.
With at least one compressor on and freecooling active, the fans are always all operating at 100%.
In the band between Set and Set+Diff, the fans are activated at intervals equal to the compressor activation lag in the neutral zone, if the valve is completely
open.

Description Mask Notes


Fan increase/decrease interval (s)* FC06 --
Three-way valve increase/decrease interval (s)* FC06 --
Controlled fans increase percentage (%)* FC06 --
Three-way valve increase percentage (%)* FC06 --

* Also for modular freecooling.

7.16.3 Modular Freecooling


This function can be enabled when external freecooling modules are connected. The operating logic is the same as for the integral freecooling system.
The maximum number of modules that can be connected to the unit is 6.

Chiller Freecooling module Freecooling module

RS485 ModBus RTU

Freecooling module Freecooling module Freecooling module

The freecooling modules are connected to the unit by Modbus (Master on the controller) and may be of different sizes. The parameters for the type of module and
the Modbus communication can be set from the display. If modules with a different number of fan steps are present, the maximum number must be stated during
configuration.
The variables transmitted between the controller and the freecooling modules and their Modbus addresses are listed below. Inputs and outputs are considered
with respect to the controller:

DIGITAL OUTPUT Modbus Address


Step freecooling fans Step 1 40
Step freecooling fans Step 2 41
Step freecooling fans Step 3 42
Step freecooling fans Step 4 43
Correct communication checking blink 44

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
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DIGITAL INPUT Modbus Address EN


Correct communication checking blink 20
Freecooling fan overload alarm 21

ENGLISH
Freecooling probe damaged or disconnected alarm 22
Pump or water differential pressure switch alarm 23

ANALOG OUTPUT Modbus Address


Controlled freecooling fan regulation 30
Three-way freecooling valve regulation 31

ANALOG INPUT Modbus Address


Freecooling module temperature probe 50

The modules receive the same three-way valve opening value, the same rotation speed for the fans controlled, and instructions to activate the same fan step
number.
The freecooling reference temperature is the average temperature measured by the freecooling probes in the modules. If a module is not connected to the unit or
has a freecooling probe faulty or disconnected alarm, a warning appears on the display. The module operates in local mode and the average temperature is
calculated using the number of modules available. If all the modules are not connected or have a freecooling probe faulty or disconnected alarm, freecooling is
deactivated and the unit operates as an ordinary chiller.
If a module has a fan or pump overload or water differential pressure switch alarm, the average temperature is calculated using the same number of modules. If
all the have fan or pump overload or water differential pressure switch alarms, freecooling is deactivated and the unit operates as an ordinary chiller.
The same warning on the display indicates that at least one or all of the modules have one of the above alarms.
It is not possible to connect one or more freecooling modules to a unit which has integral or separate freecooling.

Description Mask Notes


Freecooling module number FC04 --
Modbus communication config. FC04 --
Freecooling module addresses FC04 --
Fan type on freecooling modules FC05 --
Fan step on freecooling modules FC05 --

7.17 Defrost
The unit automatically enables the defrost function during operation in heat pump mode. One of the following two types of defrost can be set on the display:
• Independent: in defrost conditions each circuit activates the procedure irrespective of the status of the other circuits;
• Separate: each of the unit's circuits may switch to defrost mode only if no other circuit is already defrosting. Otherwise the circuit will switch
to defrost mode when the other circuits finish defrosting. If several defrost requests occur they will be managed on a queue basis, with
defrosting activated in the circuits in the order of the requests.
A limit on the number of defrosts performed on a single circuit within one hour can be set from the display. If the limit exceeds a warning message will be
displayed in ALARM menu (see “5.2.5 ALARM menu”).

Description Mask Notes


Defrost type DF01 --
Max defrosts per hour DF01 --

7.17.1 Activation conditions


Each circuit can only enter defrost mode if one of the two following conditions is met:
• MTD condition
• Pressure condition
7 . 1 7 .1 . 1 D e f r o s t d u e t o M T D
Defrosting is activated on the basis of a reference probe, an MTD threshold value and a set control algorithm.
The reference probe and the MTD threshold can be set differently for each circuit. The activation delay is valid for all circuits.

Description Mask Notes


MTD defrost probe* DF04 --
MTD defrost threshold (°C/°F)* DF04 --
MTD defrost activation delay (s) DF04 --

* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
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54 Chapter 7 - Operating logic

EN 7 . 1 7 . 1 .2 P r e s s u r e d e f ro s t
The function is activated when the following condition is fulfilled:

<= Set_P_evap
ENGLISH

P_evap
Where P_evap is the circuit evaporation pressure and Set_P_evap is the setpoint set. The condition is not true when:
P_evap > Set_P_evap + Diff_P_evap
where Dif_P_evap is the differential set.
The pressure setpoint and differential and activation delay apply to all the circuits.

Description Mask Notes


Pressure defrost setpoint (bar/PSI) DF05 --
Pressure defrost differential (bar/PSI) DF05 --
Pressure defrost activation delay (s) DF05 --

The following diagram shows the operating logic:


Defrosting

ON

OFF
Pressure (bar)
∆p
SET-∆p SET

7.17.2 Operating logic


If one of the two defrost conditions is true, the following procedure is triggered:
• Cycle valve inversion: this occurs with a programmable delay after the start of the defrost. Operation of the compressors during inversion can
be set from the display, selecting one of the following modes:
- compressors all off;
- compressors as in thermostatic control;
- compressors with capacity control: if all circuit compressors are on, one thermostatic control step is deactivated.
The compressor status is defined at the first moment of the defrost procedure.
• Compressor activation for defrost: all the circuit compressors are activated for a programmed time, with a delay after cycle inversion and with
a programmed delay between two start-ups (see “7.7.3 Compressor activation times”).
• Draining: at the end of the defrost, the cycle inversion valve is inverted with the same delay as for the first inversion. Operation of the
compressors in this stage is as in the first inversion. The duration of the draining phase is programmable; it starts after inversion of the valve
and the defrost ends when it ends (the compressors switch on in accordance with the thermostatic control). If the compressor operating mode
during inversion is set as all compressors off, the fans are forced to maximum power during draining.
During defrost, the fans are activated with a certain delay after the compressors. The fan activation setpoints during defrosting are the same as the low-noise
operation setpoints in chiller mode.
At the end of the three phases, and at each new circuit switch-on, MTD defrosting is disabled for a programmable time.
In the case of two circuits sharing a common row of fans, separate defrost cannot be selected (see “7.17 Defrost”) and if a defrost request is received on one of the two, the
other circuit will also switch to defrost mode.
The duration of the defrost is calculated from the start of the procedure.

Description Mask Notes


Defrost duration (s) DF02 --
Defrost exclusion duration (min) DF02 --
Draining duration (s) DF02 --
Cycle inversion valve activation delay (s) DF03 --
Compressor start delay after cycle inversion (s) DF03 --
Compressor function during cycle inversion DF01 --

7.18 Log
The system is able to record the operating values at the time when an alarm occurs and save the moments when a power supply alarm is tripped and reset.
The information is recorded in the two following logs:
• Alarms log;
• Power log.

7.18.1 Alarms log


The main operating data such as the temperature and pressure probe readings at the moment when an alarm is tripped are recorded and can be viewed on the
display. The maximum number of alarms which can be recorded is 300, after which the least recent alarms are overwritten by the new ones.
The information in the log is as follows:
• Date and time of the alarm;
• Description and code of the alarm;
• Temperature/pressure readings of all enabled probes;
• Super-heat and step from EEVs present in unit.
The alarms log can be reset from the display by accessing the reserved menu with a constructor or service password when the unit is switched off.

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
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7.18.2 Power log EN


In the presence of a power alarm (phase-monitor) the system records the date/time of alarm tripping and reset.
The log files can be reset by accessing the menu using the manufacturer or service level password, when the unit is off.

ENGLISH
7.19 Special functions
The unit includes a number of special functions which can be enabled during configuration or from the display. In the former case, these functions require non-
standard physical configuration; in the latter case they can be activated in any configuration.
The special functions are described below.

7.19.1 Airbatic
The Airbatic function can be enabled at the time of unit configuration and only in air-water units (see “7.12 Fans”).
The function controls a solenoid valve by means of a digital output of the electronic controller, which is activated if:
1. All the circuits on the unit have reached 100% of their cooling capacity;
2. At least one of the condensing pressure values of the circuits in the unit has reached a programmed setpoint value;
3. The average temperature of the room probes has reached a programmed setpoint value;
4. The average temperature of the thermoregulation probe has reached a programmed setpoint value.
The solenoid valve is managed with minimum activation and deactivation times.
In the case of unloading or minimum compressor off times in progress, the Airbatic function should only be run if the conditions for its activation are met.
The function can only be activated with the unit on. If the unit is off or switches to alarm status with Airbatic in progress, it is interrupted.
An icon in the main mask indicates that the function has been enabled in the unit.

Description Mask Notes


Airbatic enabling FS01* --
Airbatic pressure setpoint (bar/PSI) AB01 --
Airbatic room temperature setpoint (°C/°F) AB01 --
Airbatic regulation temperature setpoint (°C/°F) AB01 --
Airbatic minimum On time (s) AB02 --
Airbatic minimum Off time (s) AB02 --

* Read only

7.19 .2 Boiler
The Boiler function is enabled from the display of chiller + heat pump units, and it consists in the facility, during operation in heat pump mode, to switch on one
or more remote heaters or a water boiler to integrate/replace the unit. The two operating modes configurable from the display are described below.

7.19.2.1 Integrated control


The Boiler function is activated when the average temperature of the room probes is below a programmed setpoint and if the temperature of the thermoregulation
probe is below another programmed setpoint. In this case, the heaters or boiler are switched on and they remain on until room temperature increases to above the
setpoint plus a differential value. During activation of the function the unit continues to perform its normal thermoregulation functions.

7.19.2.2 Separate control


The Boiler function is activated when the average temperature of the room probes is below a programmed setpoint and if the temperature of the thermoregulation
probe is below another programmed setpoint. In this case, the heaters or boiler are switched on and they remain on until room temperature increases to above the
setpoint plus a differential. During activation of the function the unit suspends its normal thermoregulation functions.

Description Mask Notes


Boiler enabling FS01 --
Boiler room temperature differential (°C/°F) B001 --
Boiler room temperature setpoint (°C/°F) B001 --
Boiler regulation temperature setpoint (°C/°F) B001 --
Boiler operating type B001 --

7.19 .3 Remo te co ntrol


The special function can be enabled from the display and allows enabling of an auxiliary digital output for signalling of a number of alarms or warnings. The
digital output operates independently from the standard alarm relay (see “7.20.2 Alarms relay”). The alarms and warnings to be signalled by the digital output
can be selected from the display, from the following groups:

Description Mask Notes


Remote control enabling FS01 --

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
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56 Chapter 7 - Operating logic

EN 7.19.4 Alarm contact


The special alarm contact function can be enabled from the display and it makes it possible to use an auxiliary digital output of the electronic controller to signal
a series of alarms or warnings. The digital output functions in a manner that is independent from the standard alarm relay. The alarms and warnings that must be
ENGLISH

signalled by the digital output can be selected on the display from the following groups:
• compressor alarms
• unit/pumps/compressors operating hours warning
• fans overload alarms
• phase-monitor alarm
• pumps overload alarm
• tank/differential pressure switch alarms
• electronic thermostatic valves alarms
• unloading active
• defrost active
• overboost active
• faulty or open circuit probes alarms
• high/low temperatures/pressures alarms
• anti-freeze pump/heater
The relay operates with direct logic (not like the standard alarm relay).

Description Mask Notes


Alarm contact enabling FS01 --
Compressor alarm enabling CA01 --
Maintenance warning enabling CA01 --
Fan alarm enabling CA01 --
Phase-monitor alarm enabling CA01 --
Pump alarm enabling CA02 --
Tank / diff. pressure switch alarm enabling CA02 --
EEV alarm enabling CA02 --
Unloading enabling CA03 --
Defrost enabling CA03 --
Overboost enabling CA03 --
Probe damaged/disconnected alarm enabling CA04 --
Temperature/pressure range alarm enabling CA04 --
Anti-freeze enabling CA04 --

7.19.5 Unit load


The special unit load function can be enabled from the display and it makes it possible to set an 0...10V analog output of the electronic controller to indicate the
percentage of the unit's cooling capacity. A signal of 0V indicates zero cooling capacity, while 10V indicated maximum cooling capacity.
In the Aries unit, loading of the machine is only shown on the display.

Description Mask Notes


Unit load enabling FS01 --

7.19.6 Inverter pump


The special inverter pump function can be enabled at the time of configuration. An analog output of the electronic controller detects the outlet pressure of a
pump, which is then controlled by means of an inversely proportional PID regulation. The speed of the pump decreases if the pressure rises and increases if the
pressure falls. The analog input for pressure reading is configurable between 4..20mA and 0..5V, the analog output for speed control is 0..10V.

Description Mask Notes


Probe type for inverter pump PI01 --
Inverter pump setpoint PI01 --
Inverter pump differential PI01 --
Inverter pump KI PI02 --
Inverter pump KD PI02 --
Inverter pump wind-up PI02 --
Inverter pump sampling time PI02 --

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
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7.19 .7 Tande m EN
The Tandem function can be enabled from the display for Aries configuration only.
This function makes it possible to operate the two compressors of the two circuits simultaneously, i.e. the circuits are never capacity controlled and the unit

ENGLISH
effectively operates as though it had two temperature control steps. Enabling of Tandem results in the following forcing strategies:
• circuits rotation logic by saturation and fixed compressors rotation logic (see “7.7.2 Compressor operating logic”);
• disabling of pump-down at start-up and shut-down (see “7.8 Freon solenoid valve and pump-down”).
After having been enabled, the function is activated in accordance with a programmed temperature setpoint and a selected reference temperature. The reference
temperature can be selected from among the following probes, assuming they are enabled:
• BEWIT
• BEWOT
• BTWOT
If the temperature falls below the setpoint, Tandem mode is activated and the compressors on the same circuit are started/stopped simultaneously. The function
is deactivated when the condition set from the display, which can be selected from among the two following conditions, becomes true:
• With differential: Tandem mode ceases when the reference temperature increases to above a Setpoint+Diff value;
• By time: Tandem mode ceases after a preset time irrespective of the temperature value.
An icon in the main mask indicates that the function has been enabled in the unit.

Description Mask Notes


Tandem enabling FS01 --
Tandem regulation type TD01 --
Tandem probe TD01 --
Tandem setpoint (°C/°F) TD01 --
Tandem disabl. differential (°C/°F) TD02 --
Tandem disabl. time lag (s) TD02 --

7 . 1 9 . 8 D i s ab l i n g o f c i r c u i t s f r o m d ig i t a l i n p u t s
The special function is enabled from the display and, by way of the digital inputs of the electronic controller, it makes it possible to control the capacity of the
unit. Each circuit of the unit has a corresponding digital input that makes it possible to enable/disable the circuit completely.

Description Mask Notes


Enabl./disabling of circuits from digital inputs FS01 --

7.19.9 Low temperature


The special low temperature function is enabled from the display and it makes it possible to edit several parameters during low temperature operation. If the
regulation temperature is lower, for a preset time, than a programmed setpoint, the values of the following parameters are replaced with the values relative to low
temperature operation:
• High pressure alarm setpoint and differential
• High pressure unloading activation setpoint
• High superheating setpoint
• PID parameters and dead zone of the solenoid valves PID control.
Modification of the parameters occurs irrespective of the unit status (On, Off, alarm, etc.) while the parameter values for normal operation are restored if the
temperature rises above the activation setpoint.
An icon in the main mask indicates that the function has been enabled in the unit:

Description Mask Notes


Low temperature enabling FS01 --
Chiller high press. alarm setpoint (bar/PSI) LT01 --
Chiller high press. alarm diff. (bar/PSI) LT01 --
Heat pump high press. alarm setpoint (bar/PSI) LT01 --
Heat pump high press. alarm diff. (bar/PSI) LT01 --
Chiller high pressure unloading setpoint (bar/PSI) LT02 --
Heat pump high pressure unloading setpoint (bar/PSI) LT02 --
Chiller solenoid valves superheat setpoint (°C/°F) LT03 --
Chiller solenoid valves PID KP (°C/°F) LT04 --
Chiller solenoid valves PID KI (s) LT04 --
Chiller solenoid valves PID KD (s) LT04 --
Chiller solenoid valves PID dead zone (°C/°F) LT04 --
Heat pump solenoid valves PID KP (°C/°F) LT04 --
Heat pump solenoid valves PID KI (s) LT04 --
Heat pump solenoid valves PID KD (s) LT04 --
Heat pump solenoid valves PID dead zone (°C/°F) LT04 --

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
58 Chapter 7 - Operating logic

EN 7 . 1 9 . 1 0 P u m p s f o r h e a t r e c o v e r y / d e s u p e r h ea t e r s
The special function is enabled in the configuration stage (see Chapter 7 “Operating logic”) and it makes it possible to control operation of one/two pumps
dedicated to heat recovery/desuperheaters. Operation of the pumps is identical to that of the unit's pumps (see “7.13 Pumps”) and therefore it is possible to
ENGLISH

program pumps rotation logic and a time lag at the time of unit shut-down.
In the presence of heat recovery, you can select on the display whether to start the pump only during the recovery demand, with relative shut-down time lag, or
always, so that the pump is always running when desuperheaters are present.
The system envisages pump overload alarms monitoring that is identical to the system used for the unit's main pumps (see “7.13 Pumps”).

7.20 Alarms
An alarm situation is signalled in the unit by means of an audible signal (buzzer, see “7.20.1 Buzzer”) and the appearance of the relative message in the display
ALARM menu (see “5.2.5 ALARM menu”). Depending on the alarm type, the system either suspends operation of a circuit, of a single device, or all devices
(pumps, compressors, etc.).

7.20.1 Buzzer
In the case of an alarm, the display activates the buzzer, if enabled, until the ALARM menu is displayed (see “5.2.5 ALARM menu”). The buzzer activates
continuously if the alarm concerns the entire unit, or intermittently if it concerns a single circuit.
The buzzer can be enabled from the display in the USER menu.

Description Mask Notes


Buzzer enabling US03 --

7.20.2 Alarms relay


The presence of an alarm or warning is indicated by one of the electronic controller's digital outputs. The digital output is de-energized in the event of any alarm/
warning.

7.20.3 Alarms list


The following list shows the possible alarms/warning that may be tripped on the unit:

Alarm Active
Alarm description Controller action Operation Reset Notes
code in OFF
A001 Unit maintenance Warning on display Immediate Auto No If operating hours > defined setting
A002 Pump 1 overload Unit OFF/Pump 2 ON Immediate Man. No Digital input
if enabled
A003 Pump 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A004 Pump 2 overload Pump 1 On if enabled/ Immediate Man. No Digital input
Unit Off
A005 Pump 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A006 .. .. .. .. .. ..
A007 Tank level Unit Off Delayed Man. No Digital input
/Del.
A008 Water differential pressure switch Unit Off Immediate Man. No Digital input
A009 Phase-monitor Unit Off Immediate Man. Yes Digital input. With phase-monitor enabled
/Del.
A010 Probe(s) not enabled Warning on display Immediate Auto Yes If non-enabled probe is selected
A011 Evaporator water IN high temperature * Delayed Man. No With probe enabled
A012 Evaporator water IN low temperature Warning on display Delayed Auto No With probe enabled
A013 Evaporator water OUT high temperature * Delayed Auto No With probe enabled
A014 Evaporator water OUT low temperature (**) Unit Off except for Immediate Auto Yes With probe enabled.
Pumps Activation Setpoint, Deactivation
Setpoint+Diff
A015 Probe BAT1 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A016 Probe BAT2 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A017 Probe BEWIT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A018 Probe BEWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A019 Tank water OUT high temperature Delayed Auto Yes With probe enabled
A020 Tank water OUT low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A021 Probe BTWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A022 Probe BRWIT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A023 Probe BRWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
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Alarm
Alarm description Controller action Operation Reset
Active
Notes
EN
code in OFF
A024 Module 2 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module

ENGLISH
A025 Alarm present on module 2 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A026 Module 3 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A027 Alarm present on module 3 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A028 Module 4 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A029 Alarm present on module 4 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A030 Module 5 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A031 Alarm present on module 5 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A032 Module 6 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A033 Alarm present on module 6 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A034 Module 7 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A035 Alarm present on module 7 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A036 Module 8 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A037 Alarm present on module 8 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A038 Module 9 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A039 Alarm present on module 9 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A040 Module 10 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A041 Alarm present on module 10 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A042 Master module cannot be reached Warning on display Immediate Auto Yes With modularity enabled. Only on slave
module
A043 Circuit 1 high pressure switch Circuit Off Immediate Man. Yes Digital input
A044 Circuit 1 high pressure Circuit Off + Man. Yes Analog input
A045 Circuit 1 low pressure Circuit Off Immediate Man. Yes Analog input
A046 Transducer -BHP1 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A047 Transducer -BLP1 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A048 -- -- -- -- -- --
A049 Max. number of defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 1
A050 Incorrect circuit 1 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A051 Circuit 1 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A052 Compressor 1 circuit 1 overload Circuit Off Immediate Man. No Digital input
A053 Compressor 1 circuit 1 internal alarm Circuit Off Immediate Man. No If operating hours > defined setting
A054 Compressor 1 circuit 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A055 Compressor 1 circuit 1 oil level Circuit Off Immediate Man. No
A056 Compressor 1 circuit 1 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A057 Compressor 2 circuit 1 overload Circuit Off Immediate Man. No Digital input
A058 -- -- -- -- -- --
A059 Compressor 2 circuit 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A060 -- -- -- -- -- --
A061 -- -- -- -- -- --
A062 Compressor 3 circuit 1 overload Circuit Off Immediate Man. No Digital input
A063 -- -- -- -- -- --
A064 Compressor 3 circuit 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
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60 Chapter 7 - Operating logic

EN Alarm
Alarm description Controller action Operation Reset
Active
Notes
code in OFF
A065 -- -- -- -- -- --
ENGLISH

A066 -- -- -- -- -- --
A067 Compressor 4 circuit 1 overload Circuit Off Immediate Man. No
A068 -- -- -- -- -- --
A069 Compressor 4 circuit 1 maintenance Warning on display Immediate Auto No
A070 -- -- -- -- -- --
A071 -- -- -- -- -- --
A072 Circuit 2 high pressure switch Circuit Off Immediate Man. Yes If operating hours > defined setting
A073 Circuit 2 high pressure Circuit Off Immediate Man. Yes Analog input
A074 Circuit 2 low pressure Circuit Off + Man. Yes Analog input
A075 Transducer -BHP2 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A076 Transducer -BLP2 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A077 .. .. .. .. .. ..
A078 Max. number of defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 2
A079 Incorrect circuit 2 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A080 Circuit 2 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A081 Compressor 1 circuit 2 overload Circuit Off Immediate Man. No Digital input
A082 Compressor 1 circuit 2 internal alarm Circuit Off Immediate Man. No
A083 Compressor 1 circuit 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A084 Compressor 1 circuit 2 oil level Circuit Off Immediate Man. No
A085 Compressor 1 circuit 2 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A086 Compressor 2 circuit 2 overload Circuit Off Immediate Man. No Digital input
A087 -- -- -- -- -- --
A088 Compressor 2 circuit 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A089 -- -- -- -- -- --
A090 -- -- -- -- -- --
A091 Compressor 3 circuit 2 overload Circuit Off Immediate Man. No Digital input
A092 -- -- -- -- -- --
A093 Compressor 3 circuit 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A094 -- -- -- -- -- --
A095 -- -- -- -- -- --
A096 Compressor 4 circuit 2 overload Circuit Off Immediate Man. No
A097 -- -- -- -- -- --
A098 Compressor 4 circuit 2 maintenance Warning on display Immediate Auto No
A099 -- -- -- -- -- --
A100 -- -- -- -- -- --
A101 Circuit 3 high pressure switch Circuit Off Immediate Man. Yes Digital input
A102 Circuit 3 high pressure Circuit Off Immediate Man. Yes Analog input
A103 Circuit 3 low pressure Circuit Off + Man. Yes Analog input
A104 Transducer -BHP3 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A105 Transducer -BLP3 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A106 -- -- -- -- -- --
A107 Maximum number defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 3
A108 Incorrect circuit 3 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A109 Circuit 3 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A110 Compressor 1 circuit 3 overload Circuit Off Immediate Man. No Digital input
A111 Compressor 1 circuit 3 internal alarm Circuit Off Immediate Man. No
A112 Compressor 1 circuit 3 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A113 Compressor 1 circuit 3 oil level Circuit Off Immediate Man. No
A114 Compressor 1 circuit 3 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A115 Compressor 2 circuit 3 overload Circuit Off Immediate Man. No Digital input

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
61

Alarm
Alarm description Controller action Operation Reset
Active
Notes
EN
code in OFF
A116 -- -- -- -- -- --

ENGLISH
A117 Compressor 2 circuit 3 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A118 -- -- -- -- -- --
A119 -- -- -- -- -- --
A120 Compressor 3 circuit 3 overload Circuit Off Immediate Man. No Digital input
A121 -- -- -- -- -- --
A122 Compressor 3 circuit 3 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A123 -- -- -- -- -- --
A124 -- -- -- -- -- --
A125 Compressor 4 circuit 3 overload Circuit Off Immediate Man. No
A126 -- -- -- -- -- --
A127 Compressor 4 circuit 3 maintenance Warning on display Immediate Auto No
A128 -- -- -- -- -- --
A129 -- -- -- -- -- --
A130 Circuit 4 high pressure switch Circuit Off Immediate Man. Yes Digital input
A131 Circuit 4 high pressure Circuit Off Immediate Man. Yes Analog input
A132 Circuit 4 low pressure Circuit Off + Man. Yes Analog input
A133 Transducer -BHP4 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A134 Transducer -BLP4 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A135 -- -- -- -- -- --
A136 Maximum number defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 4
A137 Incorrect circuit 4 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A138 Circuit 4 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A139 Compressor 1 circuit 4 overload Circuit Off Immediate Man. No Digital input
A140 Compressor 1 circuit 4 internal alarm Circuit Off Immediate Man. No
A141 Compressor 1 circuit 4 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A142 Compressor 1 circuit 4 oil level Circuit Off Immediate Man. No
A143 Compressor 1 circuit 4 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A144 Compressor 2 circuit 4 overload Circuit Off Immediate Man. No Digital input
A145 -- -- -- -- -- --
A146 Compressor 2 circuit 4 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A147 -- -- -- -- -- --
A148 -- -- -- -- -- --
A149 Compressor 3 circuit 4 overload Circuit Off Immediate Man. No
A150 -- -- -- -- -- --
A151 Compressor 3 circuit 4 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A152 -- -- -- -- -- --
A153 -- -- -- -- -- --
A154 Compressor 4 circuit 4 overload Circuit Off Immediate Man. No
A155 -- -- -- -- -- --
A156 Compressor 4 circuit 4 maintenance Warning on display Immediate Auto No
A157 -- -- -- -- -- --
A158 -- -- -- -- -- --
A159 Solenoid valve EEV CH circuit 1 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A160 Solenoid valve EEV CH circuit 1 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A161 Pressure transducer EEC CH circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A162 Temperature probe EEC CH circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A163 Solenoid valve EEV CH circuit 2 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A164 Solenoid valve EEV CH circuit 2 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A165 Pressure transducer EEC CH circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
62 Chapter 7 - Operating logic

EN Alarm
Alarm description Controller action Operation Reset
Active
Notes
code in OFF
A166 Temperature probe EEC CH circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit
ENGLISH

A167 Solenoid valve EEV CH circuit 3 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A168 Solenoid valve EEV CH circuit 3 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A169 Pressure transducer EEC CH circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A170 Temperature probe EEC CH circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A171 Solenoid valve EEV CH circuit 4 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A172 Solenoid valve EEV CH circuit 4 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A173 Pressure transducer EEC CH circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A174 Temperature probe EEC CH circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A175 Solenoid valve EEV HP circuit 1 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A176 Solenoid valve EEV HP circuit 1 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A177 Pressure transducer EEC HP circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A178 Temperature probe EEC HP circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A179 Solenoid valve EEV HP circuit 2 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A180 Solenoid valve EEV HP circuit 2 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A181 Pressure transducer EEC HP circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit
A182 Temperature probe EEC HP circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit
A183 Solenoid valve EEV HP circuit 3 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A184 Solenoid valve EEV HP circuit 3 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A185 Pressure transducer EEC HP circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A186 Temperature probe EEC HP circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A187 Solenoid valve EEV HP circuit 4 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A188 Solenoid valve EEV HP circuit 4 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A189 Pressure transducer EEC HP circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A190 Temperature probe EEC HP circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A191 Row 1 fans overload Circuit Off Immediate Man. No Digital input
A192 Row 2 fans overload Circuit Off Immediate Man. No Digital input
A193 Row 3 fans overload Circuit Off Immediate Man. No Digital input
A194 Row 4 fans overload Circuit Off Immediate Man. No Digital input
A195 Incorrect default parameters Warning on display Immediate Auto Yes
A196 Freecooling probe high temperature Warning on display Delayed Auto No Valid for separate and integrated
Freecooling
A197 Freecooling probe low temperature Warning on display Delayed Auto No Valid for separate and integrated
Freecooling
A198 Probe -BFCIT faulty or open circuit Warning on display Delayed Auto Yes Valid for separate and integrated
Freecooling
A199 Freecooling fans overload Freecooling fans shut- Immediate Man. No Valid for separate and integrated
down Freecooling
A200 Freecooling module(s) not connected Warning/ Immediate Auto Yes Valid for modular Freecooling (see “7.16.3
Freecooling shut-down Modular Freecooling”).
A201 Driver EEV 1 not connected Unit Off Delayed Auto Yes Driver not connected
A202 Driver EEV 2 not connected Unit Off Delayed Auto Yes Driver not connected
A203 Driver EEV 3 not connected Unit Off Delayed Auto Yes Driver not connected
A204 Driver EEV 4 not connected Unit Off Delayed Auto Yes Driver not connected
A205 Recovery pump 1 overload Unit OFF/Pump 2 ON Immediate Man. No Digital input
if enabled
A206 Recovery pump 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A207 Recovery pump 2 overload Pump 1 On if enabled/ Immediate Man. No Digital input
Unit Off
A208 Recovery pump 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
63

Alarm
Alarm description Controller action Operation Reset
Active
Notes
EN
code in OFF
A209 Evaporator water OUT 1 high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps

ENGLISH
A210 Evaporator water OUT 1 low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A211 Probe BEWOT1 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A212 Evaporator water OUT 2 high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A213 Evaporator water OUT 2 low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A214 Probe BEWOT2 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A215 Condenser water IN high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A216 Condenser water IN low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A217 Probe -BCWIT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A218 Condenser water OUT high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A219 Condenser water OUT low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A220 Probe -BCWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A221 Expansion IPEX60D (IPX 106D) not Unit Off Delayed Auto Yes With expansion present
connected
A222 Expansion IPEX70D (IPX 125D) not Unit Off Delayed Auto Yes With expansion present
connected

Notes:
* Can be: unit warning-alarm except for pumps-unit alarm
+ Delayed with different time lags at start-up and in normal operation. Can be disabled in defrost
Apart from the fans alarms, deactivation of fans due to other alarms can depend on unit configuration;
The compressor overload alarms deactivate the entire circuit in which the compressor is installed;
The compressor oil level alarms can be used as an oil differential alarm with a 0 second trip delay.
(**) To lower the freeze protection setpoint, modify parameter AT03 and add a suitable amount of antifreeze solutions to the system. If in doubt, contact the
MTA after-sales service.

xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
64 Chapter 7 - Operating logic

EN
ENGLISH

The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE

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