Service Manual For Xdrive Software
Service Manual For Xdrive Software
Service Manual For Xdrive Software
SOFTWARE
xDRIVE
OP E R A T I NG A ND M A I NT E N A N CE M A N UA L
NOTE
This manual refers to various ranges of machines.
OPERATING AND MAINTENANCE MANUAL
- Contents
1
CONTENTS EN
CONTENTS ........................................................................................................................................................... 1
ENGLISH
ELECTRONIC CONTROLLER ............................................................................................................................... 3
1.1 Controller connectivity .................................................................................................. 4
1.2 IPC415D SSR Electronic controller .............................................................................. 5
DISPLAY .............................................................................................................................................................. 6
2.1 Display reset................................................................................................................... 7
HARDWARE PERIPHERALS ................................................................................................................................. 8
3.1 EEV control driver ......................................................................................................... 8
3.2 I/O expansion modules................................................................................................. 11
3.2.1 IPEX60D (IPX 106D) .................................................................................................... 11
3.2.2 IPEX70D (IPX 125D) SSR ............................................................................................ 12
3.2.3 I/O expansion module configuration .............................................................................. 12
INSTALLING THE SOFTWARE ........................................................................................................................... 13
4.1 USB system files.......................................................................................................... 13
4.2 Installation procedure................................................................................................... 14
4.3 Remote display installation.......................................................................................... 16
OPERATION OF THE DISPLAY........................................................................................................................... 18
5.1 General features ........................................................................................................... 18
5.1.1 Graphic conventions ...................................................................................................... 18
5.1.2 Icons ............................................................................................................................... 19
5.1.3 Keys ................................................................................................................................ 19
5.2 Display menus.............................................................................................................. 20
5.2.1 I/O menu ......................................................................................................................... 20
5.2.2 SET menu ....................................................................................................................... 20
5.2.3 USER menu .................................................................................................................... 20
5.2.4 Reserved menu ............................................................................................................... 21
5.2.5 ALARM menu ................................................................................................................. 22
5.3 Password management................................................................................................. 22
PROBES AND TRANSDUCERS............................................................................................................................. 23
OPERATING LOGIC ........................................................................................................................................... 24
7.1 Date and time ............................................................................................................... 24
7.2 Powering up the unit .................................................................................................... 24
7.2.1 Power-on from a digital input ........................................................................................ 24
7.2.2 Power-on by supervision system .................................................................................... 24
7.2.3 Hourly bands .................................................................................................................. 24
7.2.4 Modular mode power-on ................................................................................................ 25
7.2.5 Autostart ......................................................................................................................... 26
7.2.6 Operating mode .............................................................................................................. 26
7.3 Unit maintenance ......................................................................................................... 26
7.3.1 Number of starts per hour .............................................................................................. 27
7.4 Manual procedure ........................................................................................................ 27
7.5 Temperature regulation ................................................................................................ 28
7.5.1 Neutral zone regulation .................................................................................................. 28
7.5.2 PID regulation ............................................................................................................... 29
7.6 Setpoint management................................................................................................... 30
7.6.1 Fixed setpoint ................................................................................................................. 30
7.6.2 Setpoint by time band ..................................................................................................... 30
7.6.3 Double setpoint .............................................................................................................. 30
7.6.4 Adjustable setpoint ......................................................................................................... 31
7.6.5 Compensated setpoint .................................................................................................... 31
7.7 Compressors................................................................................................................. 32
7.7.1 Compressor types ........................................................................................................... 32
7.7.2 Compressor operating logic ........................................................................................... 33
7.7.3 Compressor activation times .......................................................................................... 34
7.7.4 Compressor start-up type ............................................................................................... 34
7.7.5 Compressor capacity controls ........................................................................................ 35
7.7.6 Stepless compressors ...................................................................................................... 35
7.7.7 Compressor oil recovery ................................................................................................ 36
7.8 Freon solenoid valve and pump-down ......................................................................... 37
7.8.1 Pump-down at power up disabled .................................................................................. 37
7.8.2 Pump-down at power up enabled ................................................................................... 37
7.8.3 Pump-down at power down disabled ............................................................................. 37
7.8.4 Pump-down at power down enabled .............................................................................. 37
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
2 - Contents
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 1 - Electronic controller
3
CHAPTER 1 EN
ENGLISH
ELECTRONIC CONTROLLER
Management of the unit is provided by the xDrive electronic controller.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
4 Chapter 1 - Electronic controller
EN
ELECTRONIC CONTROLLER PIN
ENGLISH
PIN Description
1,9 Power supply 12V/24V ac/dc
2-6,10-14 Analog inputs
7 GND NTC probes
8 GND transducers
15 Power supply (5V) for 3-wire transducers
16 Power supply (12V) for 2-wire transducers
21,22,23,24,26,27 Analog outputs
25 GND analog outputs
28,29 Phase cut analog outputs
30 Power supply (12V) for phase cut analog outputs
40-49,51-60 Digital inputs
50,61 GND digital inputs
70,71,72,74 NA relay
75 NC relay
73 GND relay 70,71,72,74
77,80,81 NA relay
76 GND relay 77,80,81
78,79,82 NA relay
83 GND relay 78,79,82
84,91 NA relay
89,92 NC relay
90 GND relay 84,89,91,92
86,93 NA relay
87,88 GND relay 86,93
1. USB: The USB port is used for installing and subsequently upgrading the controller software and for configuring the email and text message
services (For further information consult xConnect manual).
2. RJ-45 (Ethernet): The RJ-45 interface allows connection of the controller to a local network using the Ethernet protocol, use of the email service
and connection of the various units of a modular system (For further information consult xConnect manual).
3. RS-485 (MODBUS): This interface is used for communications with devices which use the Modbus protocol. Once the bus has been connected to
the prot and the communications parameters have been correctly set (For further information consult xConnect manual) the unit's data can be
accessed and its operating parameters modified using any Modbus supervisor.
4. RS-232 (GSM): The RS-232 port is used to connect an external modem to the controller. In particular, the text message service can be activated by
using a GSM modem and setting the communications parameters as appropriate. (For further information consult xConnect manual). The RS-232
is not included in the standard version of the controller..
5. RS-485 (CANbus): The CANbus protocol is used for communications between the controller and any additional modules such as EEV drivers (see
“3.1 EEV control driver”) and I/O expansions (see “3.2 I/O expansion modules”).
6. DISPLAY: Display port (see Chapter 2 “Display”).
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 1 - Electronic controller
5
ENGLISH
The relays RL11, RL12, RL13, RL14, RL15 are of SSR type.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
6 Chapter 2 - Display
EN CHAPTER 2
ENGLISH
DISPLAY
The display used in the unit is an LCD xDrive keypad.
where the display's pins + - Vnr must correspond to those of the electronic controller. A protective system is provided to prevent damage to the devices in the
event of terminal connection errors.
Up to a maximum of three displays can be connected to the same electronic controller. In this case a serial address must be set for each display which is different from
those of the other displays (see “4.3 Remote display installation”).
Every original display carries an initial software with the following screens:
The initial software allows installation of the definitive application during configuration of the system (see “4.2 Installation procedure”).
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 2 - Display
7
ENGLISH
2. Power up the electronic controller connected to the display;
3. Hold down the display's external keys for 5s:
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
8 Chapter 3 - Hardware peripherals
EN CHAPTER 3
ENGLISH
HARDWARE PERIPHERALS
The external peripherals which can be connected to the electronic controller are as follows:
• XEV20D driver for control of the electronic thermostatic EEVs;
• I/O expansion modules;
• XWEB300 DIN supervision module;
• External GSM modem;
The EEV control drivers are able to control up to two EEVs and communicate with the electronic controller by CAN-BUS.
The I/O expansion modules allow the number of I/O in the system to be increased. The communicate with the electronic controller by CAN-BUS and may have
various formats.
The XWEB300 module and the GSM modem are some of the possible system supervision systems (For further information consult xConnect manual).
Analog inputs
PB1 / PB2 configurable analog inputs: NTC, PTC, Pt1000
PB3 / PB4 configurable analog inputs: NTC, PTC, Pt1000,4÷20mA, 0÷5V
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Hardware peripherals
9
EN
Motorised valve motor control outputs
2
ENGLISH
Serial outputs
1 CAN-BUS for connection to the electronic controller
Dip-Switches
With 4 settings for recognition address
One EEV driver is able to control up to two electronic valves. The correct device operation is shown by the relative LED status according to the following table:
The driver controls various types of motorised valves. The table below provides the maximum current values the valve windings are able to absorb and the type
of transformer required.
The EEVs must be connected to the driver as specified below, depending on the valve type:
(*) Terminal 5 is power supply common: not used with bipolar valves.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
10 Chapter 3 - Hardware peripherals
EN Each driver must have an address to communicate by CAN-BUS. A driver's address is set using its dip switches.
ENGLISH
Each dip switch setting corresponds to a different address. The table for setting a driver's address using the dip switches is show below:
The convention for setting the addresses of the unit's drivers is as follows:
Communication between the electronic controller and the driver is by CAN-BUS. The driver and controller status LEDs indicate correct communication between
modules. In the event of a communications failure, a warning appears on the unit display after a time-out (see “5.2.5 ALARM menu”).
The diagram below illustrates the connection of the drivers to the electronic controller:
The connection between the GND terminals must only be made in the event of problems in communication between the modules.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 3 - Hardware peripherals
11
When the connection is complete, the TERM connector on the electronic controller and on the furthest driver should be short-circuited to reduce the noise on the EN
connection.
ENGLISH
NTC / PTC / PT1000 Probe Analog Inputs
PbC = probe common
3.2.1 IP E X 6 0 D ( I P X 1 0 6 D )
The expansion I/O layout is the following:
• 3 digital inputs
• 6 digital outputs
• 7 analog inputs
• 3 analog outputs
The address used for CANbus communication is 5, it can be set by dip-switch.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
12 Chapter 3 - Hardware peripherals
* Optional: depends on the number and type of the special functions featured in the unit (see “7.19 Special functions” ).
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Installing the software
13
CHAPTER 4 EN
ENGLISH
INSTALLING THE SOFTWARE
The unit control software consists of the files which have to be transferred to and installed on the electronic controller and display to enable them to operate.
Files are transferred by means of the electronic controller's USB port. Once entered on a USB medium following a precise hierarchy (see “4.1 USB system
files”), the files are installed in accordance with the installation procedure described below (see “4.2 Installation procedure”).
The files cannot be correctly transferred to the electronic controller unless they are inserted in a file-system of this kind.
The description of the files and folders is provided below.
Ipro
Folder in which all files for installation must be placed.
Bios
Folder in which the electronic controller operating system updater file must be placed.
192.168.1.61
Each xDRIVE controller has its own IP address which enables it to be connected to an Ethernet network (see “4.2 Installation procedure”). The IP address is also
used to identify the unit in a USB medium; the files for transfer must be in a folder identified by the controller's IP. The default IP address of an xDRIVE controller
is 192.168.1.61.
Param.txt
Configuration file for modification of the electronic controller system parameters. The file structure is as follows:
0=192.168.1.61 IP address
1=familiar Hostname
2=192.168.0.254 DNS
3=uucp Domain
4=11 ModBus address
5=255.255.255.0 Netmask
6=192.168.0.0 Network
7=192.168.0.2 Gateway
8=100 CAN-BUS Bit-rate
9=9600,N,8,1 ModBus configuration
10=38400 Display Baud-rate
11=on Reserved
12=none Reserved
13=80 Http port
14=443 Https port
15=502 ModBus port
16=1131 ISaGRAF reserved
17=1113 ISaGRAF reserved
18=6666 Display port
19=22 SSH port
Each line contains an indicator which represents a system parameter and the value to be assigned. The Param.txt file must be placed in the folder with the same
name as the electronic controller's IP address.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
14 Chapter 4 - Installing the software
EN App
Folder in which the Isadix file of the application must be placed. The entire operating logic of a unit using the xDRIVE system is contained in a file called
Isadix.
ENGLISH
Bin
Folder in which the display configuration files must be placed. The procedure by which data are shown on the display is set by means of two files which must be
placed in this folder, called dsplCB.bin and dsplFP.bin.
Conf
Folder in which the parameter maps c00.conf and c01.conf for configuration of the unit must be placed.
Spalt
Folder of SPALT files for configuring the system's connectivity. The SPALT files allow the email and text message services to be configured on the xDrive. (For
further information consult xConnect manual).
Isadix
Unit application file, contained in the App folder.
www.zip
.zip file containing the system website (For further information consult xConnect manual). It is contained in folder 192.168.1.61.
The screen shows, the software installed, the updater version (see “4.2 Installation procedure”) and the IP address (see “4.2 Installation procedure”) of the
electronic controller. INIT indicates a controller that is being installed for the first time.
4. Connect the USB medium with the installation file to the electronic controller;
The files will be transferred to the electronic controller for installation and configuration of the system. On completion of the installation, which will last about
two minutes, the electronic controller will be shut down and restarted. At the restart, the yellow status LED (LED1) on the electronic controller will flash
regularly to indicate that the procedure was successful.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Installing the software
15
5. The software installed (XDRIVE_CHILL) and the display software installation message will appear on the screen. Press the button on the EN
display:
ENGLISH
The display loading procedure will last about 5 minutes, during which progress will be shown by a status bar.
6. Once the loading procedure is complete, the display will shut down and restart and the following screens for running the configuration wizard will
appear:
The system installation procedure is complete and the USB medium can be removed from the electronic controller. The wizard shown on the display represents
the procedure for configuring and customising the unit to be controlled. This procedure involves setting of the unit serial number, date and time, the language
used on the display, and the units of measurement used for the parameters shown on the display. On completion, the default value installation procedure is run,
meaning that the values in the configuration files c00.conf and c01.conf are loaded.
1. Use the buttons to enter the serial number (the value must be above 2200000000).
The service and constructor passwords for the unit depend on the serial number (see “5.3 Password management”).
2. Press to view the screen used to enter the date and time:
Use the buttons to enter the time and date. The format in which the date will be shown on the display (standard/USA) can be selected.
Changing the date/time requires a system restart. After making changes, restart by selecting SET and pressing .
3. Press to view the display language selection screen and set the language required.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
16 Chapter 4 - Installing the software
Press to end the configuration procedure with installation of the unit's default values; in other words, the values of the parameter maps in the electronic
controller memory are loaded. The display will return to the main menu and the unit will be configured and ready to start.
The installation procedure is only possible in electronic controllers customised for MTA.
ATTENTION
The configuration procedure may take several minutes, depending on the set parameters.
Do not switch off or disconnect the display during this procedure.
run the display software installation procedure by pressing . Wait for loading to take place; on completion, the display will be aligned with the local one.
• set the address of the remote display. For both displays to be connected to the electronic controller, they must have different addresses. Hold
down the outermost keys on the display for 5s:
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 4 - Installing the software
17
ENGLISH
• Press key 6 to open the SETTINGS menu:
• Insert an address other than 2 and different from the address of the local display then press .
Repeat the same procedure on the local display to check its address.
• Exit the BIOS menu.
The remote display can be connected in parallel to the local display and is ready for normal use.
If the screen below appears on the remote display the first time it is switched on, the electronic controller installation procedure has to be performed first (see
“4.2 Installation procedure”).
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
18 Chapter 5 - Operation of the display
EN CHAPTER 5
ENGLISH
Top area for displaying information about the unit's current status and the name of the
screen shown.
The information shown on the display depends on the specific configuration of the unit the system has to control (number of circuits, number/type of
compressors, type of functions enabled, etc.).
Icon Meaning
An icon on a white background indicates a function which is enabled but not active
A parameter with a padlock icon beside it is a read-only parameter which cannot be modified
The icon appears in the first screen of a menu and indicates that there are more screens after it
The icon appears in a menu screen and indicates that there are more screens before and after it
The icon appears in the last screen of a menu and indicates that there are no more screens
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 5 - Operation of the display
19
Icon Meaning
EN
ENGLISH
The top left-hand corner of every menu screen contains a menu identification code with a consecutive number for each screen
5.1.2 Ic o n s
The meaning of all the icons that may be shown on the display is illustrated below.
5.1.3 Ke y s
Multifunction keys are used to navigate the display screens and modify the parameters.
The following table illustrates the meaning of all the keys on the display.
Key Function
Scroll and select the fields in a mask/increase and decrease the value of a field
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
20 Chapter 5 - Operation of the display
EN Key Function
Access to expansion and module menu (if enabled) from I/O menu
Activation of a field/confirmation
Alarm reset in ALARM menu / Reset of all alarms by a prolonged pressure of the key
Restart electronic controller after date and time change in start-up wizard
The keys appear in screens which display multiple parameters. These parameters are repeated for all the unit's circuits, fans or EEVs. A number on
the key icon indicates the device to which the parameters displayed refer. Hold down the keys to view the parameters of the previous or next device.
5.2.1 I /O menu
Press from the main menu to access the menu for displaying all the unit's status data. The data displayed are the probe temperatures, the transducer
pressures and the status of the compressors and fans of the various circuits and the status of the pumps, EEVs and digital I/O of the electronic controller. From
this menu, the EX/MD key gives access to the submenu for display of the information about the modules of a modular system (For further information consult
xConnect manual), the expansion modules and external freecooling module I/O (see “7.16.3 Modular Freecooling”). The key appears if one of these functions is
enabled.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 5 - Operation of the display
21
ENGLISH
5.2.4.1 Reserved menu icons
The reserved menu consists of a series of icons for access to the various internal menus. To access an internal menu, select the relative icon with the
keys and press . A selected menu can only be accessed if the corresponding function is enabled and if access is permitted for the level of
password used (see “5.3 Password management”). The list of the reserved menu icons and the relative internal menu is provided below. The Code field indicates
the code that appears in all menu screens.
RC Recovery MD Modularity
CD Valves condenser
The parameters of each menu can be modified depending on the level of password used (see “5.3 Password management”). The symbol beside a parameter
indicates that the parameter cannot be modified with the level of access used. Some configuration parameters (unit type, gas type, fan type, etc.) cannot be modified
with any level of password. Since they are fundamental for defining the type of unit to be controlled, they can only be modified by downloading a new pair of
parameter maps onto the controller. The reserved menu loop structure is as follows.
The icons are replaced by in the multiple parameters display screens (see “5.1.3 Keys”). There is a submenu for accessing the
various areas of the menus relating to alarm, log, supervision and special function configuration.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
22 Chapter 5 - Operation of the display
The presence of an alarm is accompanied by an audible signal, buzzer (see “7.20.1 Buzzer”), and a digital output of the electronic controller (see “7.20.2 Alarms
relay”).
The list of alarms managed by the unit is indicated in paragraph “7.20.3 Alarms list”.
The ALARM menu is structured as follows:
Alarm:
Number of active alarms
Resettable
Non-resettable
Alarm type:
Alarm
Number of times the alarm
Warning situation has recurred
in past 24 hours
Alarm description
Warning
Warning message that does not involve any shut-downs.
Alarm
Alarm message. Critical stop of the unit or of one of the circuits. Alarms can be manual reset or automatic reset type.
Manual reset
The manual reset involves resetting of normal operation only following an operation on the display. An alarm message followed by the icon denotes an
alarm that cannot be reset. The icon indicates an alarm that can be reset. An alarm is reset by selecting the relative message with the keys
and pressing . You can simultaneously reset all the alarms displayed with a single operation by a prolonged press of the key.
Automatic reset
The automatic reset occurs for alarms that do not require manual operation on the display. If the alarm condition ceases, the message is cleared. No padlock icon
is associated with automatic reset alarms.
Alarms counter
For alarms with which this facility is associated, at the end of the display line the number of times the alarm has tripped in the past 24 hours of operation is shown.
In the latter case the icon beside the description of the parameter indicates that permission for modification of the parameter is not granted.
The default User password is 10 and it can be edited from the display in Other Setting menu. The passwords for the Service and Manufacturer levels cannot be
edited.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 6 - Probes and transducers
23
CHAPTER 6 EN
ENGLISH
PROBES AND TRANSDUCERS
Every transducer or probe in the unit has its own identification code. The list of all the probes which may be present is as follows.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
24 Chapter 7 - Operating logic
EN CHAPTER 7
ENGLISH
OPERATING LOGIC
The unit's various functions are described below. Each section contains the parameters of the function described and reference to the display screen where they
can be set.
The unit is powered up by means of a prolonged press (2 sec.) of the key present in all masks.
One of the various power-on modes can be enabled in the unit:
• from digital input
• by supervision system
• by time bands
• in modularity
In all cases, the unit must first have been switched on from the display by pressing ; otherwise, the other power-on modes are not enabled.
The unit's status is shown on all screens by the logo if the unit is off and by the if the unit is operating in one of the various modes. In the main
menu (see Chapter 5 “Operation of the display”) the screen also shows the unit switch-off mode (digital input, supervision system, time-bands, modularity, etc.).
7.2.1 P o w e r - o n f r o m a d ig i t a l i n p u t
If enabled, it allows the unit to be powered on/off by means of a digital input of the electronic controller.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
25
ENGLISH
(e.g. start time 20.00, end time 8.00).
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
26 Chapter 7 - Operating logic
EN 7.2.5 A u t o st a r t
The autostart function allows the unit to restart automatically after an electrical power loss. It is possible to disable the autostart function by display.
ENGLISH
The icon appears in display screens during operation in chiller mode, and the icon during operation in heat pump mode.
The operating mode can only be modified with the unit switched off.
The operating mode can be changed from digital input or supervision system (see Chapter 4 “Installing the software”) if enabled.
Modification from digital input takes priority over the other modification modes. The padlock symbol appears in the USER menu to indicate that it is not
possible to modify the operating mode from the display. Changes from the display and the supervision system are always aligned with each other.
The number of working hours of each individual device can be reset from the display.
The compressor parameters refer to circuit 1. To display the parameters of other circuits press keys (see “5.1.3 Keys”).
The number of starts of each individual device can be set from the display.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
27
ENGLISH
• Average number of starts per hour for each compressor
• Minimum number of starts per hour for each compressor
The recorded information for each compressor can be reset from the display.
The above parameters refer to circuit 1. To display the parameters of other circuits press keys (see “5.1.3 Keys”).
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
28 Chapter 7 - Operating logic
EN The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
ENGLISH
The above parameters refer to fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The above parameters refer to fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
29
Neutral
ENGLISH
Reduction Increase
Cooling capacity
Zone Cooling capacity
7.5.2 PI D r e g u l a ti o n
In PID regulation the reference temperature is controlled by means of a Proportional + Integral + Derivative action in accordance with PID regulation logic.
Regulation therefore depends on the contribution of three parameters:
• proportional action: acts on the system's promptness of response; increasing it reduces the error in normal operation but makes the unit less
stable;
• integral action: eliminates all error in normal operation but tends to make the unit less stable;
• derivative action: increases the unit's damping and stability, to it enhances the effects of the other two actions (with their respective benefits)
while maintaining the same stability.
The PID regulation configuration parameters are entered using the display.
The P coefficient is the differential (see “7.6 Setpoint management”) and depends on the operating mode (chiller/heat pump). The I coefficient only affects the
regulation if the setpoint temperature is within the Wind-up band and the D coefficient is used in the regulation procedure.
The number of compressors, or capacity controls (see “7.7 Compressors”) which have to be activated in relation to the number of those actually present in the
unit is proportional to the result of the PID regulator.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
30 Chapter 7 - Operating logic
• Fixed
• By time band
• Double
• Adjustable
• Compensated
The differential value can be adjusted in the reserved menu of the display.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
31
7.6.4 Ad j u s t a b le s e t p o i n t EN
For both operating modes, chiller and heat pump, a fixed setpoint is set and the real setpoint is calculated by means of an analog input of the electronic controller
(configured as 4..20mA) as shown in the table below:
ENGLISH
Heat pump
setpoint
Heat pump
Minimum setpoint
Maximum setpoint
Chiller
Chiller setpoint
7.6.5 Co m p en s a t e d s e t p o i n t
For both operating modes, chiller and heat pump, the regulation is carried out on the basis of a setpoint calculated using a room temperature setpoint. The room
temperature is set by the user and selected from:
• Room temperature of probe -BAT1
• Room temperature of probe -BAT2;
• Average temperature of active -BAT probes;
• Minimum temperature of active -BAT probes;
• Maximum temperature of active -BAT probes;
This means that in both chiller and heat pump modes, the setpoint varies depending on room temperature as shown in the graphs below:
Calculated
setpoint
Maximum
compensation Chiller
Setpoint
Heat pump
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
32 Chapter 7 - Operating logic
EN
Calculated
setpoint
ENGLISH
Maximum
compensation CH
Setpoint
PDC
7.7 Compressors
The unit's compressors are activated and deactivated on the basis of the operating logic set.
It is possible by display to disable a single circuit.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
33
7.7.2 Co m p re s s o r o p e r a t i n g l o g i c EN
The unit's operating logic can be set on the basis of the rotation between circuits and compressors set.
The possible compressor power up/power down logics are as follows:
ENGLISH
• Fixed
• FIFO
• Balancing
The circuit power up/power down logics are as follows:
• Fixed
• FIFO
• Balancing
• Saturation
The combination of the various control logics leads to the operating modes described in the table below.
Circuits
Fixed FIFO Balancing Saturation
Power-up: the first compressor of the Power-up: the first compressor of Power-up: the first compressor of Power-up: the first compressor of
first circuit is started and then, in the first circuit is started and then the circuit having the compressor the circuit having the compressor
sequence, all the other compressors all the other compressors of the with the smallest number of with the smallest number of hours/
of the same circuit. Thereafter the same circuit. Thereafter the hours/starts in absolute. starts in absolute is started, and
compressors of the other circuits are compressors of the other circuits Thereafter, the compressors of the thereafter, in sequence, all the other
started with the same logic, in are started with the same logic, in other circuits are started in compressors of the same circuit.
sequence, up to the last circuit. sequence, up to the last circuit. accordance with the same logic. Thereafter, the compressors of the
other circuits are started in
accordance with the same logic.
Fixed
Power-down: the last compressor of Power-down: the last compressor Power-down: the last compressor Power-down: the first compressor of
the last circuit is stopped, followed of the first circuit is stopped, of the circuit having the the circuit having the compressor
by all the other compressors of the followed by all the other compressor with the largest with the largest number of hours/
same circuit, in reverse sequence. compressors of the same circuit, number of hours/starts in absolute starts in absolute is stopped, and
Thereafter the compressors of the in reverse sequence. Thereafter is stopped. Thereafter, the thereafter, in sequence, all the other
other circuits are stopped with the the compressors of the other compressors of the other circuits compressors of the same circuit.
same logic, in sequence, up to the circuits are stopped with the same are stopped in accordance with the Thereafter, the compressors of the
first circuit. logic, in sequence, up to the last same logic. other circuits are stopped in
circuit. accordance with the same logic.
Power-up: the first compressor of the Power-up: the first compressor of Power-up: the first compressor of Power-up: the first compressor of
first circuit is started and then all the the first circuit is started and then the circuit having the compressor the circuit having the compressor
other compressors of the same all the other compressors of the with the smallest number of with the smallest number of hours/
circuit. Thereafter the compressors of same circuit. Thereafter the hours/starts in absolute is started, starts in absolute is started, and
the other circuits are started with the compressors of the other circuits and thereafter, in sequence. thereafter, in sequence, all the other
same logic, in sequence, up to the last are started with the same logic, in Thereafter, the compressors of the compressors of the same circuit.
circuit. sequence, up to the last circuit. other circuits are started in Thereafter, the compressors of the
accordance with the same logic. other circuits are started in
Compressors
Power-down: the first compressor of Power-down: the first compressor Power-down: the first compressor Power-down: the first compressor of
the last circuit is stopped and then all of the first circuit is stopped and of the circuit having the the circuit having the compressor
the other compressors of the same then all the other compressors of compressor with the largest with the largest number of hours/
circuit. Thereafter the compressors of the same circuit. Thereafter the number of hours/starts in absolute starts in absolute is stopped, and
the other circuits are stopped in compressors of the other circuits is stopped. Thereafter, the thereafter, in sequence, all the other
accordance with the same logic, in are stopped in accordance with compressors of the other circuits compressors of the same circuit.
sequence, up to the first circuit. the same logic, in sequence, up to are stopped in accordance with the Thereafter, the compressors of the
the last circuit. same logic. other circuits are stopped in
accordance with the same logic.
Power-up: the compressor with the Power-up: the compressor with Power-up: the compressor with Power-up: the compressor with the
smallest number of hours/starts of the the smallest number of hours/ the smallest number of hours/ smallest number of hours/starts in
first circuit is started followed by all starts of the first circuit is started starts in absolute is started, absolute is started, and then the next
the other compressors of the same followed by all the other followed by the compressor with compressor with the smallest
circuit, in accordance with the same compressors of the same circuit, the smallest number of hours/ number of hours/starts in the same
logic. Thereafter, the compressors of in accordance with the same starts of another circuit, and so circuit. Thereafter, the compressors
the other circuits are started in logic. Thereafter, the compressors forth. Two compressors of the of the other circuits are started in
accordance with the same logic. of the other circuits are started in same circuit are never started accordance with the same logic.
accordance with the same logic. consecutively.
Balancing
Power-down: the compressor with Power-down: the compressor with Power-down: the compressor with Power-down: the compressor with
the largest number of hours/starts of the largest number of hours/starts the smallest number of hours/ the largest number of hours/starts in
the last circuit is stopped followed by of the first circuit is stopped starts in absolute is stopped, absolute is stopped, and then the
all the other compressors of the same followed by all the other followed by the compressor with next compressor with the largest
circuit, in accordance with the same compressors of the same circuit, the largest number of hours/starts number of hours/starts in the same
logic. Thereafter the compressors of in accordance with the same of another circuit, and so forth. circuit. Thereafter, the compressors
the other circuits are stopped with the logic. Thereafter the compressors Two compressors of the same of the other circuits are stopped in
same logic, in reverse sequence, up of the other circuits are stopped circuit are never stopped accordance with the same logic.
to the first circuit. with the same logic, in reverse consecutively.
sequence, up to the first one.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
34 Chapter 7 - Operating logic
7 . 7 . 4 . 1 D i r e c t s t a r t in g
In this mode, the compressor is activated by a single contactor.
7 . 7 . 4 . 2 P a r t W i n d i n g S t a rt i n g
Request
1st Winding
Time
[ms]
Time
2nd Winding [ms]
Time
Part Winding [ms]
time
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
35
Request
ENGLISH
Line relay
Star Time
[ms]
Time
[ms]
Triangle
Time
Star-Line [ms]
time lag
7.7.6 St e p l e s s c o m p r e s s o r s
If the unit contains screw compressors, the compressors may be set to operate in stepless mode.
Dead-
Setpoint - Diff. -
band
CAP.
CAP.
CAP.
Load Discharge
time
time
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
36 Chapter 7 - Operating logic
EN As the graph shows, when the temperature is within the dead zone, the valves are set to the capacity holding position. When it is above the dead zone, the control
starts an increase in refrigeration power by delivering constant pulses with pause times between pulses which increase in length as the dead zone is approached.
The same principle applies to the unloading valve.
ENGLISH
Bitzer compressor
CAP.
Start:
1. The first compressor starts at 50%.
2. The compressor impulses increase to maximum level.
Saturation
7 . 7 . 6 . 4 H e a t u n l o a d i n g / r e c o v e r y , d e f r o s t a n d m a n u a l p r o c e d u re w i t h s t e p l e s s
compressors
Heat unloading and recovery are carried out by reducing the compressor's capacity using the capacity control This is done by sending power down pulses. The
number of pulses sent is sufficient to reduce the compressor to 75% of its power. Valve reversal for defrosting takes place without compressor power-down or
capacity reduction.
The manual procedure is the same as for normal step screw compressors.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
37
ENGLISH
Description Mask Notes
Pump-down at power up enabling/type CU04 --
Pump-down at power down enabling/type CU04 --
The pump-down operating logic and the relative opening/closure of the freon solenoid valve in a refrigeration circuit are described below.
7.8.1 Pu m p -d o w n a t p o w e r u p d i s a b l e d
In both chiller and heat pump modes, a circuit's freon solenoid valve is opened when the first compressor in the circuit is powered up.
7.8.3 Pu m p -d o w n a t p o w e r d ow n d i s a b l e d
In both chiller and heat pump modes, a circuit's freon solenoid valve is closed when the last compressor in the circuit is powered down.
7.9 Unloading
The function makes it possible to reduce the unit's cooling capacity when required; it can concern the entire unit or a single circuit and it occurs by stopping or
reducing the capacity of one compressor on circuits. Unloading types are as follows:
• Unloading by high temperature: can be enabled - on the unit;
• Unloading by low temperature: can be enabled (heat pump only) - on the unit;
• Unloading by high pressure: always present - on the circuits;
• Unloading by high pressure in heat pump: can be enabled - on the circuits;
• Unloading by low pressure: always present - on the circuits.
If the unloading condition is no longer true, when the compressor restarts the compressors minimum time intervals are observed.
7.9.1 Un l o a d i n g b y h i g h t e m p e r a t u r e
This affects the entire unit and depends on the temperature value of the water intake probe - BEWIT.
Having defined an unloading setpoint and differential, if the temperature reading of the probe remains above the setpoint for an activation time interval, one
compressor in each circuit is stopped or its capacity is controlled, depending on the type of compressor. If the temperature of the probe is lower than or equal to
the unloading setpoint minus the differential, or if its maximum duration has elapsed, the unloading function is deactivated and the compressors are restarted.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
38 Chapter 7 - Operating logic
EN 7.9.2 U n l o ad i n g b y l o w t e m p e r a tu r e
This affects the entire unit and depends on the temperature value of the water intake probe -BEWIT. The function can only be enabled for units in heat pump
mode.
ENGLISH
Having defined an unloading setpoint and differential, if the temperature reading of the probe remains below the setpoint for an activation time interval, one
compressor in each circuit is stopped or its capacity is controlled, depending on the type of compressor. If the temperature of the probe becomes higher than or
equal to the unloading setpoint plus the differential, or if its maximum duration has elapsed, the unloading function is deactivated and the compressors are
restarted.
7.9.3 U n l o ad i n g b y h ig h p r e s s u r e i n c h i l l e r o p e r a t i o n
Unloading always present in the unit, with no disabling possible.
It affects every single circuit and depends on the circuit's condensation pressure.
Having defined an unloading setpoint, differential and time, if the condensing pressure measured on one circuit is higher than or equal to the setpoint, the
unloading function is activated on the circuit and therefore one compressor is stopped or its capacity is controlled, depending on the type of compressor
exclusively on the circuit in question.
The unloading function is deactivated only if the condensing pressure falls below and remains below the unloading setpoint for a preset time or if it falls below
setpoint - diff.
In this case, the compressor which is unloading is reactivated, complying with its relative minimum time.
Unloading takes place independently in the various circuits.
The graph below illustrates the two possible power down modes. Case A illustrates power-down by time, case B by temperature (set-diff).
Pressure
Set
A
Set-Diff
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
39
7.9.5 Un l o a d i n g b y l o w p r e s s u r e EN
Unloading always present in the unit, with no disabling possible.
Once a setpoint, a differential and an unloading time have been set, if the pressure measured by the transducer is equal to or less than the setpoint, the unloading
ENGLISH
functions is activated only in the circuit to which the transducer belongs.
When the pressure rises back above the setpoint vale, an unloading time is counted, after which the unloading function is deactivated even if the pressure has not
reached setpoint + differential; if the pressure has dropped below the setpoint during this time, the function remains active.
If the pressure measured after the unloading time is still above the setpoint, the unloading function is deactivated; if it remains below or equal to the set point it
remains active.
N.B. the respective delays are complied with when the capacity controls are reactivated.
Pressure
B
Set-Diff
A
Set
Water-condensed heat pump units may therefore have freon side or water side cycle inversion.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
40 Chapter 7 - Operating logic
EN 7 . 1 0 . 2 W a t e r s i d e c y c l e i n v er s i o n
The system cycle is inverted using a parameter or a digital input (when configured). Digital outputs are switched to operate the three-way valves that control the
flows of water to the evaporator and condenser and switch thermostatic control between the condenser and evaporator probes.
ENGLISH
If the system has a tank and thermostatic control on the tank outlet, as in the drawing below, the control switches the 3-way flow inversion valves but maintains
thermostatic control on the tank outlet, changing logic and setpoint as in freon side inversion.
User Well
Filter
EV
CN OPEN
Filter
OPEN CLOSE
Perc.
3
Perc.
2
DIFF
3
Perc.
1
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
41
The above parameters refer to circuit 1. To show those of the other circuits on the display, simply use the (see “5.1.3 Keys”).
EN
In heat pump mode, the condenser valves are operated on the principle shown in the graph below:
DIFF
OPEN
ENGLISH
% 3
OPEN CLOSE
Perc.
3
Perc.
2
DIFF
3
Perc.
1
SET
2 SET
Pressure
DIFF 1 DIFF
2 1
The above parameters refer to circuit 1. To show those of the other circuits on the display, simply use the (see “5.1.3 Keys”).
The water circuit for water side cycle inversion must be constructed by the customer.
The modulating valve must be positioned as shown in the diagram below:
USER WELL
SUMMER OPERATION
FILTER
EV
CN
M
OPEN
FILTER OPEN CLOSE
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
42 Chapter 7 - Operating logic
EN
WINTER INVERNALE USER WELL
ENGLISH
FILTER
EV
CN
M
OPEN
In the event that it is not possible to prevent the modulating valve from switching in during winter operation (unit functioning in heat pump mode with
temperature control on the condenser), the valve must operate completely open, meaning that STEPS 1, 2 and 3 are equal to 100%.
7.12 Fans
The unit can be supplied with one of the following fan types:
• Step controlled
• Step controlled with transformer
• Speed controlled
• Speed controlled with inverter
In all cases, the fans cannot start unless at least one compressor in the circuit of reference is in operation. The circuit of reference is the circuit connected to the
fans on the basis of the fan configuration (see “7.17.2 Operating logic”). In chiller mode operation, the fans are controlled in relation to the condensation
pressure in the circuit of reference.
For heat pump mode, operation at maximum power with at least one compressor on in the unit, or in response to the evaporation temperature, is required.
7 . 1 2 . 1 L o w - N o is e o p e r a t i o n
The unit allows the setting of different setpoints for operation of fans which can be activated within a specific time-band. This allows the system's noise level to
be reduced during the night.
The settings of the fans for operation in low-noise mode are utilised also for defrost mode (see “7.17.2 Operating logic”).
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
43
7.12 .2 F a n s s t e p c o n t r o l EN
Step mode regulation requires activation of a series of fan steps in response to the condensation pressure of reference. If a row of fans is common to two circuits,
the condensation pressure of reference is the higher of the two pressures. The number of steps per row is configurable and is between 1 and 4.
ENGLISH
The activation logic of the steps in chiller mode is shown in the following diagram:
Step
The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The activation logic of the steps in heat pump mode is shown in the following diagram:
Step
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
44 Chapter 7 - Operating logic
EN For heat pump mode, forcing of fan status to always on is possible by means of a parameter. In this case, all the fan steps are activated on activation of the first
compressor in the circuit of reference.
ENGLISH
* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
7 . 1 2 . 3 W i t h a u t o t r a n sf o r m e r
Step regulation with autotransformer differs from the standard mode in the step activation logic.
The activation logic of the steps in chiller mode is shown in the following diagram:
Diff
Therefore, every pressure setpoint powers up just one step of fans and powers down all the others.
The minimum fan step is activated during the manual procedure.
* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
45
The activation logic of the steps in heat pump mode is shown in the following diagram: EN
ENGLISH
Relay 4 Relay 3 Relay 1 Relay 1
* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
Perc. 3
Perc. 2
Perc. 2 LN
DIFF 3
Perc. 1
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
46 Chapter 7 - Operating logic
EN
Description Mask Notes
ENGLISH
The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The heat pump mode step activation logic is illustrated in the graph below; at least one compressor must be powered up in the circuit(s) concerned.
Heat pump
% DIFF 3
DIFF 3
Perc. 3
Perc. 2
Perc. 2 LN
DIFF 3
Perc. 1
* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
In heat pump operating mode, the fans can be forced to always on status using a parameter. In this case, all the fan steps are activated when the first compressor
in the circuit(s) concerned is powered up.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
47
7.12.4.1 Speed-Up EN
The speed-up brings the analog output to the rotation vale set in the relative programmable parameter for a programmable time during fan power-up. This forces
the fans to a higher speed at start-up, avoiding the damage which may occur during starting at low speed or with fans turning in the wrong direction.
ENGLISH
The function is disabled when the time is set at zero.
The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
The above parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
7.13 Pumps
The unit may be fitted with one or two pumps. The pumps are controlled with activation of one of the two at unit power-up, depending on the rotation logic set.
The pumps rotation logic is as follows:
• None
• Manual: the pump to be started can be selected on the display;
• By starts: at each unit start-up a different pump is started with respect to the pump that was running at the last shut-down;
• By time: after exceeding a preset number of operating hours of a pump, the other pump starts running.
The pump changeover takes place after a simultaneous operating time set by a parameter;
• By starts and time: combination of the above two logics.
In the event of an overload alarm on the pump in operation, the other pump is automatically started. When the alarm is reset by the user with timed rotation set,
if necessary the pump will be restarted to complete its operating time. If an overload alarm occurs on both pumps the unit cuts out.
The pump stops after the unit is powered down, with a delay controlled by a parameter; the delay is overridden in the event of a unit alarm.
If the unit has just one pump, not rotation will be possible and the unit shuts down immediately in the event of an overload alarm.
The pumps installed in a unit can also be used for an anti-freeze function (see “7.13.1 Anti-freeze pumps”).
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
48 Chapter 7 - Operating logic
EN 7 . 1 3 . 1 A n t i - f r e e z e p um p s
The pumps in the unit can be started in anti-freeze mode to prevent the formation of ice in the unit's hydraulic circuit.
If a setpoint and a differential are set, whenever the temperature of the probe taken as reference drops below the setpoint set, if the unit is not in operation a pump
ENGLISH
is started up, on the basis of the rotation set (see “7.13 Pumps”). The pump will be disabled if the reference temperature increases over set+diff value.
ON
Temp.
The temperature of reference for control of the anti-freeze function may be selected from those measured by the following probes when installed in the unit:
• -BEWIT;
• -BEWOT1;
• -BEWOT2;
• Lowest of the active -BEWOT devices;
• -BTWOT;
• -BAT1
• -BAT2;
• Average of the active -BAT devices;
• Lowest of the active -BAT devices;
If the Freecooling function is enabled on the unit (see “7.16 Freecooling”), to prevent the formation of ice also in the Freecooling section, activation of the anti-freeze pump
is accompanied by complete opening of the three-way Freecooling valve.
ON
Temp.
The temperature of reference for control of the anti-freeze heaters may be selected from those measured by the following probes when installed in the unit:
• -BEWIT;
• -BEWOT1;
• -BEWOT2;
• lowest of the active BEWOT devices;
• -BTWOT;
• -BAT1
• -BAT2;
• average of the active -BAT devices;
• lowest of the active -BAT devices;
The anti-freeze heater function is enabled from the display in one of the following modes:
• Always
• Only with compressors stopped (both for thermoregulation and for unit power-off)
• Only with unit running (both with compressors running or stopped due to thermoregulation)
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
49
ENGLISH
RECOVERY REQUEST RECOVERY REQUEST
RECOVERY
INLET
BY-PASS
ACTIVATION
RECOVERY ON RECOVERY ON
RECOVERY
OUTLET
T1 T2 T1 T2 T1 T2
In the first and final moments of a recovery request, capacity control is applied to the circuit compressors and after a certain delay the recovery function is
activated/deactivated, in accordance with times T1 and T2.
Time T1 is the delay in activation/deactivation of the recovery function in relation to the request. The sum of times T1 and T2 is the duration of capacity control
of the compressors of the circuit involved in the heat recovery.
Heat recovery must comply with its minimum On, Off and consecutive recovery operation times.
The fans of the circuit concerned are deactivated during heat recovery. In the case of two circuits sharing a common row of fans, the fans are only deactivated if
recovery is in progress on both circuits; otherwise, they will continue to be operated in response to the pressure in the circuit not undergoing recovery.
If the circuit condensation pressure reaches the unloading threshold during recovery, recovery is halted and the unit returns to normal operation. Recovery may
be restarted once the pressure has dropped below a value set for reactivation after unloading.
If the unit contains a row of fans shared in common by two circuits, the fans are only forced to OFF if both circuits are undergoing heat recovery.
You can set by display one of the following heat recovery types:
• Total
• Partial - separate
• Partial - single
For each of the three types heat recovery can be controlled in two different ways:
• By digital inputs
• By temperature
The two control modes acquire different meanings depending on the type of recovery, as described below (see “7.15.1 Total heat recovery” - “7.15.2 Partial -
separate heat recovery” - “7.15.3 Partial - single heat recovery”).
In the case of control by temperature, the temperature used can be chosen from those measured by the following probes, if installed in the unit:
• BRWOT
• BRWIT
In the case of control by temperature, if the temperature is less than the Setpoint-Differential value, the recovery request is activated on all the circuits
simultaneously until the reference temperature is above the Setpoint value.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
50 Chapter 7 - Operating logic
With control by temperature, the Setpoint-Differential interval is divided into a number of steps equal to the number of circuits in the unit. At each step, recovery
is activated on one circuit, starting from the first and proceeding in numerical order.
With control by temperature, the Setpoint-Differential interval is divided into a number of steps equal to the number of circuits in the unit. At each step, recovery
is activated on one circuit, starting from the first one available, i.e. with at least one compressor active.
7.16 Freecooling
Freecooling provides the facility to exploit ambient temperature, whenever possible, to cool the process water. By means of a modulating three-way valve the
water is transferred to a fan coil and cooled in a manner that is independent of or in addition to normal operation of the unit.
The function is activated when the following condition is fulfilled for a programmable time period (minutes):
Freecooling can be activated only during operation of the unit in chiller mode.
If it is disabled, the unit operates like an ordinary chiller, i.e. without the water passing through the water-air heat exchanger. If the freecooling condition is true
when the unit is started, the pause for the programmable activation delay does not take place.
If the anti-freeze pump is activated (see “7.13.1 Anti-freeze pumps”) the three-way FC valve is opened completely so that ice formation is also prevented in the
freecooling bank.
The following types of freecooling can be enabled, depending on the unit model:
• ARIES with 1 circuit: separate or integrated
• ARIES with 2 circuits: modular
• PHOENIX: modular
• GALAXY: modular
* Read only
** Used in separate and integrated freecooling only
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
51
ENGLISH
7.16.1.1 Freecooling unit
If the freecooling condition described previously is true, the unit is activated in accordance with the graph shown below:
Diff 1 FC
Fan proportional regulation
Set FC
Having defined a setpoint and two reference differentials, the three-way valve and the fans of the coil are controlled in a manner that is proportional to a
reference temperature selected from among the following probes, if enabled:
• -BFCIT
• -BEWIT
• -BEWOT
• -BTWOT
When the coil is composed of step controlled fans, the various steps are divided in a uniform manner within the differential. In the presence of speed controlled
fans, the speed-up intensity and duration can be set from the display.
7 . 1 6 .1 . 2 C h i l l e r
The chiller operates independently, on the basis of its normal settings.
General thermoregulation is forced to Neutral Zone mode. The three-way FC valve is opened and then all the FC fans are started, and the compressors are started
only when the entire FC section (valve + fans) is activated.
The logic is reversed during shut-down, so first the compressors are stopped, then the FC fans, and finally the three-way FC valve is closed.
In this mode the first “cooling steps” to be activated and the last to be deactivated are always those characterised by lower power consumption.
The freecooling section is utilised as a series of “cooling steps” to be employed together with the unit's compressors in accordance with the Neutral Zone
regulation logic.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
52 Chapter 7 - Operating logic
EN 7 . 1 6 . 2 .1 R e g u l a t i o n o f t h e t h r e e - w a y f r e e c o o l i n g v a l v e
The three-way freecooling valve is the first device to be regulated in freecooling conditions.
As long as the reference temperature is > Set+Diff, the percentage opening of the three-way FC valve increases by a programmable percentage at every
ENGLISH
programmable interval (starting from the minimum fan rotation percentage which can be set).
If the reference temperature is < Set, the percentage opening of the three-way FC valve decreases by a percentage at every time interval. Percentage and interval
can be programmed by display.
In the band between Set and Set+Diff, the valve is opened at intervals equal to the compressor activation lag in the neutral zone and if the valve is already open.
With at least one compressor on and freecooling active, the fans are always all activated and the valve is 100% open.
7 . 1 6 . 2 .2 F r e e c o o l i n g m o d e f a n c o n t r o l
The fans remain off until the freecooling valve is completely open.
Step mode freecooling fan control
As long as the reference temperature is > Set+Diff the unit's FC fans are activated in sequence with a programmable delay.
If the reference temperature is < Set+Diff the unit's FC fans are deactivated in sequence with a programmable delay.
With at least one compressor on and freecooling active, the fans are always all activated.
From 1 to 4 fan operating steps can be chosen for freecooling.
Fan speed control
As long as the reference temperature is > Set+Diff, the speed of the unit's FC fans increases by a programmable percentage with a delay (starting from the
minimum fan rotation percentage which can be set). Percentage and delay can be programmed by display.
If the reference temperature is < Set+Diff the speed of the unit's FC fans is decreased by a percentage with a delay.
The percentage and delay can be programmed on the display. When the minimum speed is reached, the fans are completely off.
With at least one compressor on and freecooling active, the fans are always all operating at 100%.
In the band between Set and Set+Diff, the fans are activated at intervals equal to the compressor activation lag in the neutral zone, if the valve is completely
open.
The freecooling modules are connected to the unit by Modbus (Master on the controller) and may be of different sizes. The parameters for the type of module and
the Modbus communication can be set from the display. If modules with a different number of fan steps are present, the maximum number must be stated during
configuration.
The variables transmitted between the controller and the freecooling modules and their Modbus addresses are listed below. Inputs and outputs are considered
with respect to the controller:
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
53
ENGLISH
Freecooling probe damaged or disconnected alarm 22
Pump or water differential pressure switch alarm 23
The modules receive the same three-way valve opening value, the same rotation speed for the fans controlled, and instructions to activate the same fan step
number.
The freecooling reference temperature is the average temperature measured by the freecooling probes in the modules. If a module is not connected to the unit or
has a freecooling probe faulty or disconnected alarm, a warning appears on the display. The module operates in local mode and the average temperature is
calculated using the number of modules available. If all the modules are not connected or have a freecooling probe faulty or disconnected alarm, freecooling is
deactivated and the unit operates as an ordinary chiller.
If a module has a fan or pump overload or water differential pressure switch alarm, the average temperature is calculated using the same number of modules. If
all the have fan or pump overload or water differential pressure switch alarms, freecooling is deactivated and the unit operates as an ordinary chiller.
The same warning on the display indicates that at least one or all of the modules have one of the above alarms.
It is not possible to connect one or more freecooling modules to a unit which has integral or separate freecooling.
7.17 Defrost
The unit automatically enables the defrost function during operation in heat pump mode. One of the following two types of defrost can be set on the display:
• Independent: in defrost conditions each circuit activates the procedure irrespective of the status of the other circuits;
• Separate: each of the unit's circuits may switch to defrost mode only if no other circuit is already defrosting. Otherwise the circuit will switch
to defrost mode when the other circuits finish defrosting. If several defrost requests occur they will be managed on a queue basis, with
defrosting activated in the circuits in the order of the requests.
A limit on the number of defrosts performed on a single circuit within one hour can be set from the display. If the limit exceeds a warning message will be
displayed in ALARM menu (see “5.2.5 ALARM menu”).
* The parameters refer to the fan row 1. To display the parameters of other rows press keys (see “5.1.3 Keys”).
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
54 Chapter 7 - Operating logic
EN 7 . 1 7 . 1 .2 P r e s s u r e d e f ro s t
The function is activated when the following condition is fulfilled:
<= Set_P_evap
ENGLISH
P_evap
Where P_evap is the circuit evaporation pressure and Set_P_evap is the setpoint set. The condition is not true when:
P_evap > Set_P_evap + Diff_P_evap
where Dif_P_evap is the differential set.
The pressure setpoint and differential and activation delay apply to all the circuits.
ON
OFF
Pressure (bar)
∆p
SET-∆p SET
7.18 Log
The system is able to record the operating values at the time when an alarm occurs and save the moments when a power supply alarm is tripped and reset.
The information is recorded in the two following logs:
• Alarms log;
• Power log.
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
55
ENGLISH
7.19 Special functions
The unit includes a number of special functions which can be enabled during configuration or from the display. In the former case, these functions require non-
standard physical configuration; in the latter case they can be activated in any configuration.
The special functions are described below.
7.19.1 Airbatic
The Airbatic function can be enabled at the time of unit configuration and only in air-water units (see “7.12 Fans”).
The function controls a solenoid valve by means of a digital output of the electronic controller, which is activated if:
1. All the circuits on the unit have reached 100% of their cooling capacity;
2. At least one of the condensing pressure values of the circuits in the unit has reached a programmed setpoint value;
3. The average temperature of the room probes has reached a programmed setpoint value;
4. The average temperature of the thermoregulation probe has reached a programmed setpoint value.
The solenoid valve is managed with minimum activation and deactivation times.
In the case of unloading or minimum compressor off times in progress, the Airbatic function should only be run if the conditions for its activation are met.
The function can only be activated with the unit on. If the unit is off or switches to alarm status with Airbatic in progress, it is interrupted.
An icon in the main mask indicates that the function has been enabled in the unit.
* Read only
7.19 .2 Boiler
The Boiler function is enabled from the display of chiller + heat pump units, and it consists in the facility, during operation in heat pump mode, to switch on one
or more remote heaters or a water boiler to integrate/replace the unit. The two operating modes configurable from the display are described below.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
56 Chapter 7 - Operating logic
signalled by the digital output can be selected on the display from the following groups:
• compressor alarms
• unit/pumps/compressors operating hours warning
• fans overload alarms
• phase-monitor alarm
• pumps overload alarm
• tank/differential pressure switch alarms
• electronic thermostatic valves alarms
• unloading active
• defrost active
• overboost active
• faulty or open circuit probes alarms
• high/low temperatures/pressures alarms
• anti-freeze pump/heater
The relay operates with direct logic (not like the standard alarm relay).
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
57
7.19 .7 Tande m EN
The Tandem function can be enabled from the display for Aries configuration only.
This function makes it possible to operate the two compressors of the two circuits simultaneously, i.e. the circuits are never capacity controlled and the unit
ENGLISH
effectively operates as though it had two temperature control steps. Enabling of Tandem results in the following forcing strategies:
• circuits rotation logic by saturation and fixed compressors rotation logic (see “7.7.2 Compressor operating logic”);
• disabling of pump-down at start-up and shut-down (see “7.8 Freon solenoid valve and pump-down”).
After having been enabled, the function is activated in accordance with a programmed temperature setpoint and a selected reference temperature. The reference
temperature can be selected from among the following probes, assuming they are enabled:
• BEWIT
• BEWOT
• BTWOT
If the temperature falls below the setpoint, Tandem mode is activated and the compressors on the same circuit are started/stopped simultaneously. The function
is deactivated when the condition set from the display, which can be selected from among the two following conditions, becomes true:
• With differential: Tandem mode ceases when the reference temperature increases to above a Setpoint+Diff value;
• By time: Tandem mode ceases after a preset time irrespective of the temperature value.
An icon in the main mask indicates that the function has been enabled in the unit.
7 . 1 9 . 8 D i s ab l i n g o f c i r c u i t s f r o m d ig i t a l i n p u t s
The special function is enabled from the display and, by way of the digital inputs of the electronic controller, it makes it possible to control the capacity of the
unit. Each circuit of the unit has a corresponding digital input that makes it possible to enable/disable the circuit completely.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
58 Chapter 7 - Operating logic
EN 7 . 1 9 . 1 0 P u m p s f o r h e a t r e c o v e r y / d e s u p e r h ea t e r s
The special function is enabled in the configuration stage (see Chapter 7 “Operating logic”) and it makes it possible to control operation of one/two pumps
dedicated to heat recovery/desuperheaters. Operation of the pumps is identical to that of the unit's pumps (see “7.13 Pumps”) and therefore it is possible to
ENGLISH
program pumps rotation logic and a time lag at the time of unit shut-down.
In the presence of heat recovery, you can select on the display whether to start the pump only during the recovery demand, with relative shut-down time lag, or
always, so that the pump is always running when desuperheaters are present.
The system envisages pump overload alarms monitoring that is identical to the system used for the unit's main pumps (see “7.13 Pumps”).
7.20 Alarms
An alarm situation is signalled in the unit by means of an audible signal (buzzer, see “7.20.1 Buzzer”) and the appearance of the relative message in the display
ALARM menu (see “5.2.5 ALARM menu”). Depending on the alarm type, the system either suspends operation of a circuit, of a single device, or all devices
(pumps, compressors, etc.).
7.20.1 Buzzer
In the case of an alarm, the display activates the buzzer, if enabled, until the ALARM menu is displayed (see “5.2.5 ALARM menu”). The buzzer activates
continuously if the alarm concerns the entire unit, or intermittently if it concerns a single circuit.
The buzzer can be enabled from the display in the USER menu.
Alarm Active
Alarm description Controller action Operation Reset Notes
code in OFF
A001 Unit maintenance Warning on display Immediate Auto No If operating hours > defined setting
A002 Pump 1 overload Unit OFF/Pump 2 ON Immediate Man. No Digital input
if enabled
A003 Pump 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A004 Pump 2 overload Pump 1 On if enabled/ Immediate Man. No Digital input
Unit Off
A005 Pump 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A006 .. .. .. .. .. ..
A007 Tank level Unit Off Delayed Man. No Digital input
/Del.
A008 Water differential pressure switch Unit Off Immediate Man. No Digital input
A009 Phase-monitor Unit Off Immediate Man. Yes Digital input. With phase-monitor enabled
/Del.
A010 Probe(s) not enabled Warning on display Immediate Auto Yes If non-enabled probe is selected
A011 Evaporator water IN high temperature * Delayed Man. No With probe enabled
A012 Evaporator water IN low temperature Warning on display Delayed Auto No With probe enabled
A013 Evaporator water OUT high temperature * Delayed Auto No With probe enabled
A014 Evaporator water OUT low temperature (**) Unit Off except for Immediate Auto Yes With probe enabled.
Pumps Activation Setpoint, Deactivation
Setpoint+Diff
A015 Probe BAT1 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A016 Probe BAT2 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A017 Probe BEWIT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A018 Probe BEWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A019 Tank water OUT high temperature Delayed Auto Yes With probe enabled
A020 Tank water OUT low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A021 Probe BTWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A022 Probe BRWIT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A023 Probe BRWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
59
Alarm
Alarm description Controller action Operation Reset
Active
Notes
EN
code in OFF
A024 Module 2 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
ENGLISH
A025 Alarm present on module 2 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A026 Module 3 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A027 Alarm present on module 3 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A028 Module 4 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A029 Alarm present on module 4 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A030 Module 5 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A031 Alarm present on module 5 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A032 Module 6 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A033 Alarm present on module 6 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A034 Module 7 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A035 Alarm present on module 7 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A036 Module 8 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A037 Alarm present on module 8 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A038 Module 9 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A039 Alarm present on module 9 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A040 Module 10 not connected to network Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A041 Alarm present on module 10 Warning on display Immediate Auto Yes With modularity enabled. Only on master
module
A042 Master module cannot be reached Warning on display Immediate Auto Yes With modularity enabled. Only on slave
module
A043 Circuit 1 high pressure switch Circuit Off Immediate Man. Yes Digital input
A044 Circuit 1 high pressure Circuit Off + Man. Yes Analog input
A045 Circuit 1 low pressure Circuit Off Immediate Man. Yes Analog input
A046 Transducer -BHP1 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A047 Transducer -BLP1 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A048 -- -- -- -- -- --
A049 Max. number of defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 1
A050 Incorrect circuit 1 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A051 Circuit 1 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A052 Compressor 1 circuit 1 overload Circuit Off Immediate Man. No Digital input
A053 Compressor 1 circuit 1 internal alarm Circuit Off Immediate Man. No If operating hours > defined setting
A054 Compressor 1 circuit 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A055 Compressor 1 circuit 1 oil level Circuit Off Immediate Man. No
A056 Compressor 1 circuit 1 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A057 Compressor 2 circuit 1 overload Circuit Off Immediate Man. No Digital input
A058 -- -- -- -- -- --
A059 Compressor 2 circuit 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A060 -- -- -- -- -- --
A061 -- -- -- -- -- --
A062 Compressor 3 circuit 1 overload Circuit Off Immediate Man. No Digital input
A063 -- -- -- -- -- --
A064 Compressor 3 circuit 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
60 Chapter 7 - Operating logic
EN Alarm
Alarm description Controller action Operation Reset
Active
Notes
code in OFF
A065 -- -- -- -- -- --
ENGLISH
A066 -- -- -- -- -- --
A067 Compressor 4 circuit 1 overload Circuit Off Immediate Man. No
A068 -- -- -- -- -- --
A069 Compressor 4 circuit 1 maintenance Warning on display Immediate Auto No
A070 -- -- -- -- -- --
A071 -- -- -- -- -- --
A072 Circuit 2 high pressure switch Circuit Off Immediate Man. Yes If operating hours > defined setting
A073 Circuit 2 high pressure Circuit Off Immediate Man. Yes Analog input
A074 Circuit 2 low pressure Circuit Off + Man. Yes Analog input
A075 Transducer -BHP2 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A076 Transducer -BLP2 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A077 .. .. .. .. .. ..
A078 Max. number of defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 2
A079 Incorrect circuit 2 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A080 Circuit 2 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A081 Compressor 1 circuit 2 overload Circuit Off Immediate Man. No Digital input
A082 Compressor 1 circuit 2 internal alarm Circuit Off Immediate Man. No
A083 Compressor 1 circuit 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A084 Compressor 1 circuit 2 oil level Circuit Off Immediate Man. No
A085 Compressor 1 circuit 2 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A086 Compressor 2 circuit 2 overload Circuit Off Immediate Man. No Digital input
A087 -- -- -- -- -- --
A088 Compressor 2 circuit 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A089 -- -- -- -- -- --
A090 -- -- -- -- -- --
A091 Compressor 3 circuit 2 overload Circuit Off Immediate Man. No Digital input
A092 -- -- -- -- -- --
A093 Compressor 3 circuit 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A094 -- -- -- -- -- --
A095 -- -- -- -- -- --
A096 Compressor 4 circuit 2 overload Circuit Off Immediate Man. No
A097 -- -- -- -- -- --
A098 Compressor 4 circuit 2 maintenance Warning on display Immediate Auto No
A099 -- -- -- -- -- --
A100 -- -- -- -- -- --
A101 Circuit 3 high pressure switch Circuit Off Immediate Man. Yes Digital input
A102 Circuit 3 high pressure Circuit Off Immediate Man. Yes Analog input
A103 Circuit 3 low pressure Circuit Off + Man. Yes Analog input
A104 Transducer -BHP3 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A105 Transducer -BLP3 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A106 -- -- -- -- -- --
A107 Maximum number defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 3
A108 Incorrect circuit 3 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A109 Circuit 3 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A110 Compressor 1 circuit 3 overload Circuit Off Immediate Man. No Digital input
A111 Compressor 1 circuit 3 internal alarm Circuit Off Immediate Man. No
A112 Compressor 1 circuit 3 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A113 Compressor 1 circuit 3 oil level Circuit Off Immediate Man. No
A114 Compressor 1 circuit 3 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A115 Compressor 2 circuit 3 overload Circuit Off Immediate Man. No Digital input
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
61
Alarm
Alarm description Controller action Operation Reset
Active
Notes
EN
code in OFF
A116 -- -- -- -- -- --
ENGLISH
A117 Compressor 2 circuit 3 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A118 -- -- -- -- -- --
A119 -- -- -- -- -- --
A120 Compressor 3 circuit 3 overload Circuit Off Immediate Man. No Digital input
A121 -- -- -- -- -- --
A122 Compressor 3 circuit 3 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A123 -- -- -- -- -- --
A124 -- -- -- -- -- --
A125 Compressor 4 circuit 3 overload Circuit Off Immediate Man. No
A126 -- -- -- -- -- --
A127 Compressor 4 circuit 3 maintenance Warning on display Immediate Auto No
A128 -- -- -- -- -- --
A129 -- -- -- -- -- --
A130 Circuit 4 high pressure switch Circuit Off Immediate Man. Yes Digital input
A131 Circuit 4 high pressure Circuit Off Immediate Man. Yes Analog input
A132 Circuit 4 low pressure Circuit Off + Man. Yes Analog input
A133 Transducer -BHP4 faulty or open circuit Circuit Off Immediate Man. Yes Analog input
A134 Transducer -BLP4 faulty or open circuit Circuit Off Delayed Man. Yes Analog input
A135 -- -- -- -- -- --
A136 Maximum number defrost cycles reached on Warning on display Immediate Auto No With defrost enabled
circuit 4
A137 Incorrect circuit 4 starting pump-down Warning on display Immediate Auto No With starting pump-down enabled
A138 Circuit 4 off incorrect pump-down Warning on display Immediate Auto No With stopping pump-down enabled
A139 Compressor 1 circuit 4 overload Circuit Off Immediate Man. No Digital input
A140 Compressor 1 circuit 4 internal alarm Circuit Off Immediate Man. No
A141 Compressor 1 circuit 4 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A142 Compressor 1 circuit 4 oil level Circuit Off Immediate Man. No
A143 Compressor 1 circuit 4 start error Compressor off Delayed Man. No The first time the device is tripped it cuts
out the compressor; the event is saved in
the log and then also as an alarm
A144 Compressor 2 circuit 4 overload Circuit Off Immediate Man. No Digital input
A145 -- -- -- -- -- --
A146 Compressor 2 circuit 4 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A147 -- -- -- -- -- --
A148 -- -- -- -- -- --
A149 Compressor 3 circuit 4 overload Circuit Off Immediate Man. No
A150 -- -- -- -- -- --
A151 Compressor 3 circuit 4 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A152 -- -- -- -- -- --
A153 -- -- -- -- -- --
A154 Compressor 4 circuit 4 overload Circuit Off Immediate Man. No
A155 -- -- -- -- -- --
A156 Compressor 4 circuit 4 maintenance Warning on display Immediate Auto No
A157 -- -- -- -- -- --
A158 -- -- -- -- -- --
A159 Solenoid valve EEV CH circuit 1 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A160 Solenoid valve EEV CH circuit 1 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A161 Pressure transducer EEC CH circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A162 Temperature probe EEC CH circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A163 Solenoid valve EEV CH circuit 2 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A164 Solenoid valve EEV CH circuit 2 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A165 Pressure transducer EEC CH circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
62 Chapter 7 - Operating logic
EN Alarm
Alarm description Controller action Operation Reset
Active
Notes
code in OFF
A166 Temperature probe EEC CH circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit
ENGLISH
A167 Solenoid valve EEV CH circuit 3 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A168 Solenoid valve EEV CH circuit 3 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A169 Pressure transducer EEC CH circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A170 Temperature probe EEC CH circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A171 Solenoid valve EEV CH circuit 4 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A172 Solenoid valve EEV CH circuit 4 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A173 Pressure transducer EEC CH circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A174 Temperature probe EEC CH circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A175 Solenoid valve EEV HP circuit 1 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A176 Solenoid valve EEV HP circuit 1 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A177 Pressure transducer EEC HP circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A178 Temperature probe EEC HP circuit 1 Circuit Off Delayed Man. No With solenoid valve present in circuit
A179 Solenoid valve EEV HP circuit 2 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A180 Solenoid valve EEV HP circuit 2 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A181 Pressure transducer EEC HP circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit
A182 Temperature probe EEC HP circuit 2 Circuit Off Delayed Man. No With solenoid valve present in circuit
A183 Solenoid valve EEV HP circuit 3 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A184 Solenoid valve EEV HP circuit 3 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A185 Pressure transducer EEC HP circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A186 Temperature probe EEC HP circuit 3 Circuit Off Delayed Man. No With solenoid valve present in circuit
A187 Solenoid valve EEV HP circuit 4 high Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A188 Solenoid valve EEV HP circuit 4 low Circuit Off Delayed Man. No With solenoid valve present in circuit
superheat
A189 Pressure transducer EEC HP circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A190 Temperature probe EEC HP circuit 4 Circuit Off Delayed Man. No With solenoid valve present in circuit
A191 Row 1 fans overload Circuit Off Immediate Man. No Digital input
A192 Row 2 fans overload Circuit Off Immediate Man. No Digital input
A193 Row 3 fans overload Circuit Off Immediate Man. No Digital input
A194 Row 4 fans overload Circuit Off Immediate Man. No Digital input
A195 Incorrect default parameters Warning on display Immediate Auto Yes
A196 Freecooling probe high temperature Warning on display Delayed Auto No Valid for separate and integrated
Freecooling
A197 Freecooling probe low temperature Warning on display Delayed Auto No Valid for separate and integrated
Freecooling
A198 Probe -BFCIT faulty or open circuit Warning on display Delayed Auto Yes Valid for separate and integrated
Freecooling
A199 Freecooling fans overload Freecooling fans shut- Immediate Man. No Valid for separate and integrated
down Freecooling
A200 Freecooling module(s) not connected Warning/ Immediate Auto Yes Valid for modular Freecooling (see “7.16.3
Freecooling shut-down Modular Freecooling”).
A201 Driver EEV 1 not connected Unit Off Delayed Auto Yes Driver not connected
A202 Driver EEV 2 not connected Unit Off Delayed Auto Yes Driver not connected
A203 Driver EEV 3 not connected Unit Off Delayed Auto Yes Driver not connected
A204 Driver EEV 4 not connected Unit Off Delayed Auto Yes Driver not connected
A205 Recovery pump 1 overload Unit OFF/Pump 2 ON Immediate Man. No Digital input
if enabled
A206 Recovery pump 1 maintenance Warning on display Immediate Auto No If operating hours > defined setting
A207 Recovery pump 2 overload Pump 1 On if enabled/ Immediate Man. No Digital input
Unit Off
A208 Recovery pump 2 maintenance Warning on display Immediate Auto No If operating hours > defined setting
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE
OPERATING AND MAINTENANCE MANUAL
Chapter 7 - Operating logic
63
Alarm
Alarm description Controller action Operation Reset
Active
Notes
EN
code in OFF
A209 Evaporator water OUT 1 high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
ENGLISH
A210 Evaporator water OUT 1 low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A211 Probe BEWOT1 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A212 Evaporator water OUT 2 high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A213 Evaporator water OUT 2 low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A214 Probe BEWOT2 faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A215 Condenser water IN high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A216 Condenser water IN low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A217 Probe -BCWIT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A218 Condenser water OUT high temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A219 Condenser water OUT low temperature Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A220 Probe -BCWOT faulty or open circuit Unit Off except for Delayed Auto Yes With probe enabled
Pumps
A221 Expansion IPEX60D (IPX 106D) not Unit Off Delayed Auto Yes With expansion present
connected
A222 Expansion IPEX70D (IPX 125D) not Unit Off Delayed Auto Yes With expansion present
connected
Notes:
* Can be: unit warning-alarm except for pumps-unit alarm
+ Delayed with different time lags at start-up and in normal operation. Can be disabled in defrost
Apart from the fans alarms, deactivation of fans due to other alarms can depend on unit configuration;
The compressor overload alarms deactivate the entire circuit in which the compressor is installed;
The compressor oil level alarms can be used as an oil differential alarm with a 0 second trip delay.
(**) To lower the freeze protection setpoint, modify parameter AT03 and add a suitable amount of antifreeze solutions to the system. If in doubt, contact the
MTA after-sales service.
xDRIVE The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited.
OPERATING AND MAINTENANCE MANUAL
64 Chapter 7 - Operating logic
EN
ENGLISH
The data in this manual are not binding and may be changed by the manufacturer without notice. Reproduction of this manual is strictly prohibited. xDRIVE