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C
B

A
Rev.

2.03.05
4.08.04
8.06.04
Date

General rev
General rev.
DRCS - M1&2 - I 0235
Description

Drwn.

Chkd.

Appd.

UONG BI 300 MW EXTENSION POWER PLANT

Owner:

EPC Contractor:

Subcontractor:

Document Title:

Turbine Plant

. .

Main Steam System

System Description
Project No.
Designed by:
Function

Approved
Checked
Drawn

Format: 4 (297210)
Name
Kuyumchan
Novikov
Bragin

Sign

Total Pages: 10

Date
8.06.04
8.06.04
8.06.04
Date:

Rev:

2.03.05

STAGE

SHEET

SHEETS

WD

10

This drawing may not be

reproduced or transmitted to
other organization or persons
without permission of JSC
CENTRE OF ENGINEERING UESR
branch Institute Teploelektroproject

. .

Document No.: UBEX1-M1&2-M-08-LBA-1352

175N9-10UHJ-1352-TD.M.1

UONG BI 300 MW EXTENSION POWER PLANT

Turbine Plant
Main Steam System
System Description

. .

RUSSIA MOSCOW

Format: 4

CONTENTS:
I.

P&I DIAGRAM PROCESS DESCRIPTION............................................................3

1.1. Function.................................................................................................................................
1.2. Description.............................................................................................................................
1.3. Process monitoring................................................................................................................
II.

CONTROL CONDITIONS..........................................................................................7

2.1.
2.2.
2.3.
2.4.

Main steam isolating valves (MSIV) LBA10AA201, LBA20AA201...................................

Gate valve LBA30AA201 on MSIV bypass...........................................................................
Control valve LBA30AA001 on MSIV bypass......................................................................
Valves LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232 on main steam
pipeline drains.......................................................................................................................
2.5. Safety valves LBA11AA601, LBA12AA601, LBA13AA601, LBA21AA601,
LBA22AA601, LBA23AA601...............................................................................................
2.6.Valves LBA10AA231, LBA20AA231 on HPC SV heating lines.............................................
2.7.Valves LBA10AA250, LBA20AA250, LBA50AA250 on main steam pipeline vents
downstream of the boiler.......................................................................................................
III. INTERRELATION WITH OTHER SYSTEMS.......................................................10

I.

P&I DIAGRAM PROCESS DESCRIPTION.

I.1.

Function.

The main steam piping system (system LBA) supplies steam from boiler to the turbine HP
cylinder (HPC).

I.2.

Description.

Steam is supplied from boiler to the turbine HPC stop valves via two lines LBA10 and
LBA20 260 mm nb. A motorized main steam isolating valve (MSIV) LBA10AA201,
LBA20AA201 is installed on each steam line.
For steam pressure equalization upon operation of safety valves, an interconnecting line
200 mm nb between the main steam lines downstream of the boiler is provided. To remove air from
the system during its filling, a vent line 20 mm nb with two isolating valves manual valve
LBA50AA570 and motorized valve LBA50AA250 is provided on the interconnecting line.
For steam pressure equalization, two interconnecting lines 100/150 mm and 200 mm nb
between the main steam lines upstream of MSIV and HP stop valve (SV) are provided.
To remove air from the system, vent lines 20 mm nb with two valves LBA10AA570
(manual), LBA10AA250 (motorized) and LBA20AA570 (manual), LBA20AA250 (motorized) are
provided on each main steam line.
To prevent pressure rising in the boiler, and for superheaters safeguarding, CCI electrohydraulic safety valves LBA11AA601, LBA12AA601, LBA13AA601, LBA21AA601,
LBA22AA601, LBA23AA601 are installed on each main steam line. Each safety valve is
controlled via a hydropanel supplied complete with the valve, on which solenoids-servovalves
distributing governing oil flow in accordance with electric signals from protection system are
located. Under normal operating conditions these valves are closed, voltage of 220 VDC is applied
to their electric solenoids, and pressurized oil is supplied to the valve closing cylinder. Solenoids

. .

. .

power supply is provided from a reliable source DC board. When steam pressure rises, a valve
open command is generated. Electric solenoid is deenergized, pressurized oil is supplied to the
valve opening cylinder, and discharged from the valve closing cylinder. Valve full opening time is 2
sec.
Valve hydraulic system is connected to discharge and drain headers of HP Bypass oil
station. To ensure constant oil pressure in the system, each hydropanel is equipped with
accumulator. The accumulator storage capacity is enough for three valve operations.
Hydropanel hydraulic scheme and description are given in the documents transferred by
CCI together with the safety valves.
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Electric signals to hydropanel solenoids are wired directly to pressure switches installed in
the main steam pipelines interconnecting line LBA50BR001 downstream of the boiler and on the
boiler drum.
Two valves LBA11AA601, LBA21AA601 operate when pressure in the boiler drum rises
above 210.6 kgf/cm2, and group of four valves LBA12AA601, LBA13AA601, LBA22AA601,
LBA23AA601 operates upon pressure rise in main steam lines downstream of the boiler above
196.7 kgf/cm2.
The superheater safety valves have an inlet connection 150 mm nb and discharge to
atmosphere via pipelines 250/400 mm nb through silencers.
The safety valve vents are drained through hydraulic seals 5 m high via pipelines 25 mm
nb with collection in a common header 50 mm nb and discharge into boiler blowdown tank.
For steam lines before stop valves of the turbine HP cylinders (HPC SV) preheating and
pressure equalization when MSIV is opened during start-up, a MSIV bypass 150 mm nb is
provided, with motorized isolating valve LBA30AA201 and motorized control valve
LBA30AA001 installed on it.
On interconnecting line LBF10 200 mm nb, upstream of MSIV, a HP turbine bypass, i.e. a
quick-acting pressure reducing/desuperheating station (QAPRDS-I) is installed. On the same
interconnection, in parallel to QAPRDS-I, there is a connecting line LBG30 to the start-up pressure
reducing/desuperheating station (PRDS). (See HP/LP Bypass System P&I Diagram UBEX1M1&2-M-52-LBF-1353).
During start-up the main steam lines 65 mm nb are warmed by opening drain valves
LB10AA230

(motorized),

LB10AA501

(manual)

and

LB20AA230

(motorized),

LB20AA501 (manual). The drains are connected to the turbine HP flash tank drains header.
The pipeline sections downstream of MSIV are drained by lines 25 mm nb, with
motorized isolating valves LB10AA232 and LB20AA232 installed on them
On MSIV bypass upstream of gate valve LB30AA201 a drain line 25 mm nb without
. .

any stop valves is provided, which is connected to the drain line upstream of MSIV before isolating
valve LB20AA230.
On MSIV bypass downstream of control valve LB30AA001 a drain line 25 mm nb
without any stop valves is provided, which is connected to the drain line downstream of MSIV

. .

before isolating valve LB10AA232.

On main steam pipelines in the immediate vicinity of the stop valves, pipelines 65 mm nb
with motorized valves LBA10AA231 (LBA20AA231) installed on each pipeline are provided for

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heating the HPC stop valves. HPC SV heating steam is discharged to the unit HP flash tank drains
header.
For heating the pipeline dead ends upstream of the safety valves, crossover pipelines 25
mm nb without any stop valves are provided with collection in the common header 65 mm nb.
Heating is ensured by pressure differential between these pipelines terminal points.

I.3.

Process monitoring.

In the main steam pipelines interconnecting line downstream of the boiler there is pressure
measurement by pressure switches LBA50CP191, LBA50CP192, LBA50CP193. Signals from
these pressure switches serve for safety valve hydraulic drive solenoids control in the event of
steam pressure rise / drop, and are wired directly to the electric circuits of the safety valve
solenoids. For safety valves control two out of three voting logic is used. Safety valves open on
operation of any two pressure switches. They close on release of any two pressure switches.
On each main steam pipeline downstream of the boiler there is temperature measurement
LBA10CT001 and LBA20CT001 with information input to the ICMS (Integrated Control &
Monitoring System).
On each main steam pipeline LBA10 and LBA20 upstream of MSIV there is steam
temperature measurement LBA10CT007 and LBA20CT007, steam pressure measurement
LBA10CP007

and

LBA20CP007

and

metal

temperature

measurement

LBA10CT011,

LBA20CT011 with information input to the ICMS.

On each main steam pipeline downstream of MSIV (before stop valves) there is steam
temperature measurement LBA10CT008 and LBA20CT008, steam pressure measurement
LBA10CP008 and LBA20CP008 with information input to the turbine protection system.
In addition, on each steam line downstream of MSIV (before stop valves) there is pipe
metal temperature measurement LBA10CT012 and LBA20CT012 with information input into
ICMS and main steam pressure measurement LBA10CP508 and LBA20CP508 with local

. .

. .

indication.
To measure the main steam flow to the turbine, orifice plates LBA10CF005QB01 and
LBA20CF005QB01, double differential pressure transmitters LBA10CF005, LBA10CF006 and
LBA20CF005,

LBA20CF006,

pressure

transmitters

LBA10CP005,

LBA20CP005

and

thermocouples LBA10CT005, LBA20CT005 on each steam line LBA10 and LBA20 are provided,
with information input to ICMS. Flow signals are used for boiler feeding closed loop control.
Signals from the pressure transmitters and thermocouples are used in the ICMS for main steam
flow measurement correction. The pressure signal is taken from orifice plate + chamber, steam
thermocouples are installed downstream of orifice plate.
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On interconnection between main steam pipelines upstream of MSIV there is triple

pressure measurement LBF10CP001, LBF10CP002 and LBF10CP003 with information input to
ICMS for protection, signaling and main steam pressure measurement before turbine control
algorithms. In addition, on the interconnection between the main steam pipelines upstream of
MSIV there is pressure measurement LBF10CP501 with local indication.
On the steam supply pipelines to each safety valve there is pressure measurements
LBA11CP501, LBA12CP501, LBA13CP501 and LBA21CP501, LBA22CP501, LBA23CP501
with local indication designed for safety valves adjusting and testing.
On each main steam pipeline downstream of the boiler a sampling line is provided for
chemical quality control of steam supplied to turbine, with information input to ICMS.
To carry out the warranty tests the following measurements are provided in each main
steam pipeline:

steam temperature downstream of boiler LBA10CT401, LBA20CT401;

steam flow LBA10CF405, LBA20CF405;

steam pressure upstream of orifice plate LBA10CP405, LBA20CP405;

steam temperature downstream of orifice plate LBA10CT405, LBA20CT405;

steam temperature upstream of the turbine stop valve LBA10CT408, LBA20CT408;

steam pressure upstream of the turbine stop valve LBA10CP408, LBA20CP408.

On pulse lines to each pressure transmitter, flow transmitter and chemical control device,

. .

. .

manual valves (two per line) are installed.

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II.

CONTROL CONDITIONS.

Main steam piping system operates continuously when the boiler is in operation.

II.1. Main steam isolating valves (MSIV) LBA10AA201, LBA20AA201.

The main steam isolating valves (MSIV) on main steam pipelines, LBA10AA201, LBA20AA201
are controlled by ICMS and are part of the protection and functional-group control process
algorithms.
Isolating valves LBA10AA201, LBA20AA201 are automatically closed on command from the
turbine protection circuit when more than one stop valve is closed, as well as, irrespective
of valves closing, upon operation of protections acting on the turbine shutdown (closing
command is pulse-type).
Isolating valves LBA10AA201, LBA20AA201 can be remotely closed at all times, and can be
opened if this is not prohibited by protection signals.

II.2. Gate valve LBA30AA201 on MSIV bypass.

The gate valve on MSIV bypass is opened during unit start-up for HP stop valve (SV)
heating. HP SV bodies heating enabling condition is allowable main steam temperature upstream of
MSIV: during cold starts, this temperature should not be less than 170 0, during hot starts, it
should exceed the HP SV bodies metal surface temperature by 50 0. After this condition is
fulfilled, the gate valve on the MSIV bypass is opened.
Gate valve LBA30AA201 on MSIV bypass is controlled by the ICMS and is part of the protection,
interlocking and functional-group control process algorithms.
Gate valve LBA30AA201 is automatically closed upon operation of protections acting on the
turbine shutdown, as well as when more than one turbine stop valve is closed.
Gate valve LBA30AA201 is automatically closed upon any of the MSIVs LBA10AA201,
LBA20AA201 opening.
Gate valve LBA30AA201 can be remotely closed at all times, and can be opened if this is not
. .

prohibited by protection and interlocking signals.

II.3. Control valve LBA30AA001 on MSIV bypass.

Control valve on MSIV bypass is opened during unit start-up for HP SV heating. After the

. .

gate valve on the MSIV bypass opening, incremental opening of control valve on MSIV bypass
takes place.

The control valve on the MSIV bypass opening stops when metal temperature

difference along the HP SV body wall thickness (depending on the temperature level) exceeds the
allowable value.
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Control valve LBA30AA001 on the MSIV bypass is controlled by the ICMS and is part of the
interlocking and functional-group control process algorithms.
Valve LBA30AA001 is automatically closed upon any of the MSIVs LBA10AA201,
LBA20AA201 opening.
Control valve LBA30AA001 can be remotely opened, closed or stopped in an intermediate position
at all times, if this is not prohibited by interlocking signals.

II.4. Valves LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232 on main steam pipeline

drains.
Drains are opened during unit pre-starting procedures. Drains are closed after initial load
is picked up.
Valves on the drains are also opened when the unit is shut down with boiler and main
steam pipelines cooling.
Each valve LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232 on main steam pipeline
drains is controlled by the ICMS and is part of the protection, interlocking and functionalgroup control process algorithms.
Valves LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232 are automatically closed if
the pressure in condenser rises to the II limit - 30 kPa (0.30 kgf/cm2)(abs.).
Valves LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232 are automatically closed
with the inhibit of their opening when the pressure in condenser rises to the III limit - 50
kPa (0.50 kgf/cm2) (abs.).
Each valve LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232 can be remotely closed
at all times, and can be opened if this is not prohibited by signals from protection circuits.

II.5. Safety valves LBA11AA601, LBA12AA601, LBA13AA601, LBA21AA601, LBA22AA601,

LBA23AA601.
2.5.1

Safety

valves

LBA11AA601,

LBA12AA601,

LBA13AA601,

LBA21AA601,

LBA22AA601, LBA23AA601 are part of the protection process algorithms. Solenoids of their

. .

. .

hydraulic drives are controlled by either a tripled pressure switch or by the operator remotely.
Control circuits of the safety valve hydraulic drive solenoids are independent of ICMS.
2.5.2. Safety valves are divided into two groups:
valves LBA11AA601, LBA21AA601 controlled by signals from pressure switches
HAD01CP191, HAD10CP192, HAD10CP193 monitoring pressure in the boiler drum;
valves LBA12AA601, LBA13AA601, LBA22AA601 LBA23AA601, controlled by signals from
pressure switches LBA50CP191, LBA50CP192, LBA50CP193 monitoring pressure in the
interconnecting line between the main steam lines downstream of the boiler;
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2.5.3. The first group of valves automatic opening command is generated when the pressure in the
boiler drum rises to 10% above the nominal value.
2.5.4 The second group of valves automatic opening command is generated when the pressure in
main steam pipelines rises to 10% above the nominal value.
2.5.5. Valves automatic closing command is generated when the pressure falls to the nominal
value.

2.6.Valves LBA10AA231, LBA20AA231 on HPC SV heating lines.

2.6.1 Each valve LBA10AA231, LBA20AA231 on HPC SV heating lines is controlled by
the ICMS and is part of the protection, interlocking and functional-group control process
algorithms.
2.6.2. Valves LBA10AA231, LBA20AA231 are automatically closed if the pressure in
condenser rises to the II limit - 30 kPa (0.30 kgf/cm2) abs.
2.6.3. Valves LBA10AA231, LBA20AA231 are automatically closed with the inhibit of
their opening when the pressure in condenser rises to the III limit - 50 kPa (0.50 kgf/cm2) abs.
2.6.4.Each valve LBA10AA231, LBA20AA231 can be remotely (manually) closed at all
times, and can be opened if this is not prohibited by signals from protection circuits.

2.7.Valves LBA10AA250, LBA20AA250, LBA50AA250 on main steam pipeline vents

downstream of the boiler.
2.7.1 Valves LBA10AA250, LBA20AA250, LBA50AA250 on main steam pipeline vents
are controlled by ICMS and are part of the functional-group control process algorithms.
2.7.2 Valves LBA10AA250, LBA20AA250, LBA50AA250 can be remotely closed at all

. .

. .

times, and can be opened.

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III. INTERRELATION WITH OTHER SYSTEMS.

1) P&I Diagram of HP/LP bypass station pipelines
UBEX1-M1&2-M-52-LBF-1353
2) P&I

Diagram

of

deaerator

plant

pipelines

UBEX1-M1&2-M-52-L-1355
3) P&I Diagram of turbine hall steam line and pipe line
drains

UBEX1-M1&2-M-52-LFC-1360

4) P&I Diagram of boiler drains, vents and auxiliary

pipelines UBEX1-M1&2-M-52-LC-1359
5) P&I

Diagram

of

boiler

superheater

circuit

UBEX1-M1&2-M-52-HAH-0001
6) P&I Diagram of water path pipelines

UBEX1-

M1&2-M-52-HAD-0001
7) P&I Diagram of steam and water sampling pipelines
UBEX1-M1&2-M-52-QU-1365
8) P&I Diagram of turbine steam system

UBEX1-

M1&2-M-52-MAA-0020
9) P&I Diagram of main steam system

UBEX1-

. .

. .

M1&2-M-52-LBA-1352-1

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I PI-........................................12
1.1
1.2
1.3

. 12
. 12
.

14

II ........................................................................................17
2.1
2.2
2.3
2.4
2.5
2.6
2.7

() LBA10AA201, LBA20AA201.
17
LBA30AA201 .
17
LBA30AA001 . 17
LBA10AA230, LBA10AA232 , LBA20AA230, LBA20AA232
. 18
LBA11AA601, LBA12AA601, LBA13AA601,
LBA21AA601, LBA22AA601, LBA23AA601.
18
LBA10AA231, LBA20AA231 . 19
LBA10AA250, LBA20AA250, LBA50AA250
.
20

. .

. .

III ......................................................21

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I PI-.
1.1 .
( LBA)
() .

1.2 .

260 .
() LBA10AA201, LBA20AA201 .


200 .
- 20
LBA50AA570 , LBA50AA250 .

100/150 200 .

20 LBA10AA570
, LBA10AA250 LBA20AA570 ,
LBA20AA250 .


LBA11AA601, LBA12AA601, LBA13AA601,
LBA21AA601, LBA22AA601, LBA23AA601 CCI, .

. .

. .

, ,
-
.
, 220 VDC,
.
- .
.
, ,
. 2 .
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-1.
,
.
,
CCI .

, LBA50BR001
.
LBA11AA601, LBA21AA601
(210.6 /2)
LBA12AA601, LBA13AA601, LBA22AA601, LBA23AA601
196.7 /2.


150/250/400 .

5
25 50
.

150
LBA30AA201
LBA30AA001 .
200
- (-I). , . .

I, - ().
( PI UBEX1-M1&2-M-52-LBF-1353).

65 ,

. .

LB10AA230 , LB10AA501
LB20AA230 , LB20AA501 .
.

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 25
LB10AA232 LB20AA232 .
LB30AA201
25 ,
LB20AA230.
LB30AA001
25 ,
LB10AA232.

65 ,
LBA10AA231 (LBA20AA231) .

.

25
65 .
.

1.3 .

LBA50CP191, LBA50CP192, LBA50CP193.

/

. .

. .

.

LBA10CT001 LBA20CT001 .

LBA10CT007 LBA20CT007,
LBA10CT011, LBA20CT011
LBA10CP007 LBA20CP007
.

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LBA10CT008
LBA20CT008 LBA10CP008
LBA20CP008 .

LBA10CT012 LBA20CT012 . ,
( ) LBA10CP508
LBA20CP508 .

LBA10CF005QB01

LBA20CF005QB01, LBA10CF005,
LBA10CF006 LBA20CF005, LBA20CF006 LBA10CP005,
LBA20CP005 LBA10CT005, LBA20CT005.
.

. + .
.

LBF10CP001, LBF10CP002 LBF10CP003
,
. ,
LBF10CP501
.

LBA11CP501, LBA12CP501, LBA13CP501
. .

LBA21CP501, LBA22CP501, LBA23CP501 ,

.

.

. .

:
- LBA10CT401, LBA20CT401;
- LBA10CF405, LBA20CF405;
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- LBA10CP405, LBA20CP405;
- LBA10CT405, LBA20CT405;
-

LBA10CT408,

LBA20CT408;
- LBA10CP408, LBA20CP408.
,

. .

. .

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II .

.

2.1
2.1.1

() LBA10AA201, LBA20AA201.

() LBA10AA201,
LBA20AA201
-
.

2.1.2

LBA10AA201, LBA20AA201
, ,
, ,
( ).

2.1.3

() LBA10AA201, LBA20AA201
, .

2.2 LBA30AA201 .
.

:
170 0,
50 0.
.
2.1.4

LBA30AA201
,
- .

. .

. .

2.1.5

LBA30AA201 ,
,
.

2.1.6

LBA30AA201 -
LBA10AA201, LBA20AA201.

2.1.7

() LBA30AA201
, .

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2.3 LBA30AA001 .

.
.

(
);
2.1.8

LBA30AA001

- .

2.1.9

LBA30AA001
LBA10AA201, LBA20AA201.

2.1.10

() LBA30AA001
, ,
.

2.4 LBA10AA230, LBA10AA232 , LBA20AA230, LBA20AA232

.
.
.

.
2.1.11

LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232

- .
2.1.12

LBA10AA230, LBA10AA232, LBA20AA230, LBA20AA232

. .

, II 30 (0.30
/c2) .
2.1.13

LBA10AA230, LBA10AA232, LBA20AA230 LBA20AA232

. .

III 50 (0.50 /c2) .

2.1.14

()

LBA10AA230,

LBA10AA232,

LBA20AA230, LBA20AA232 ,
.
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2.5 LBA11AA601, LBA12AA601, LBA13AA601,

LBA21AA601, LBA22AA601, LBA23AA601.
2.1.15

LBA11AA601,

LBA12AA601,

LBA13AA601,

LBA21AA601, LBA22AA601, LBA23AA601

.

.
2.1.16

:
LBA11AA601,

LBA21AA601,

HAD01CP191,

HAD10CP192,

HAD10CP193;

LBA12AA601,

LBA13AA601,

LBA22AA601

LBA23AA601,

LBA50CP191, LBA50CP192, LBA50CP193

;
2.1.17

1,1 .

2.1.18

1,1 .

2.1.19

2.6 LBA10AA231, LBA20AA231 .

2.1.20

LBA10AA231, LBA20AA231

, -
.

2.1.21

LBA10AA231, LBA20AA231 ,

. .

. .

II 30 (0.30 /c2) .
2.1.22

LBA10AA231, LBA20AA231
III 50
(0.50 /c2) .

2.1.23

() LBA10AA231, LBA20AA231,

,
.

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2.7 LBA10AA250, LBA20AA250, LBA50AA250

.
2.7.1 LBA10AA250, LBA20AA250, LBA50AA250

- .
2.7.2 () LBA10AA250, LBA20AA250, LBA50AA250

. .

. .

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III .
1)

PI-

UBEX1-M1&2-M-52-LBF-1353
2)

PI-

UBEX1-M1&2-M-52-L-1355
3)

PI-

UBEX1-M1&2-M-52-LFC-1360
4)

PI-

UBEX1-M1&2-M-52-LC-1359
5) PI-
UBEX1-M1&2-M-52-HAH-0001
6) PI-
UBEX1-M1&2-M-52-HAD-0001
7) PI-
UBEX1-M1&2-M-52-QU-1365
8)

PI-

9)

PI-

UBEX1-M1&2-M-52-LBA-1352-1

. .

. .

UBEX1-M1&2-M-52-MAA-0020

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