Fail Codes Manual

Warranty Failure Code Manual
F-1115C 04/03
Forward
FOREWORD
A major factor in the growth and success of Cummins Inc, is the history and reputation of our
product support. Cummins Power Generation/Onan. Aftermarket programs are designed and
directed to ensure continuing customer satisfaction and retain customer loyalty.
These Cummins Power Generation/Onan failure codes are the link in managing and
administering the aftermarket programs that support our products throughout the world. This
manual is produced in failure code sequence. The sections are in major system, sub system, and
component format. Mode of failure codes descriptions are listed after the table of contents.
Special codes are located in the last section.
When to Use Cummins Power Generation/Onan Failure Codes
Cummins Power Generation/Onan failure codes must be used on all warranty claims submitted
to Cummins Power Generation/Onan for processing. This includes engine failures if the engine
is covered by a Cummins Power Generation/Onan Extended Warranty program and is outside of
the Cummins/Ford warranty coverage.
Failure Code Structure
Failure Codes are six-character codes that identify the location and nature of the failure. The
first character identifies the major system where the failure occurred. The second character
identifies the sub system. The middle two characters identify the component. The last two
characters identify the mode of failure.
Example:
O
The first letter
identifies the major
system
G
The second letter
identifies the subsystem
AH
BR
The middle two letters

identity the failed
component
The last two letters

define the mode of
failure.
The failure code would be written as OGAHBR with no spaces, slashes, or hyphens. This
example code describes the engine (O) governer (G) actuator (AH) broken (BR).
The only exceptions are special codes. These codes are unique and do not use the failure code
character system. These special codes are listed on page 55, along with an explanation of when
they are to be used.
The contents of this publication are based on information in effect at the time of
publication approval and are subject to change without notice.
Mode of Failure
Mode of Failure
Code
Mode
AH
Adjusted High
AL
Adjusted Low
BE
Bent, Distorted
BR
Broken, Cracked
CA
Carboned
CO
Corrosion, Rust, Scale
CU
Cosmetically Unacceptable
DR
Clogged (Foreign Material)
ER
Eroded, Pitted, Fretted, Flaked, Debonded
FP
Will Not Prime
HR
High Resistance
IC
Icing (Breather/Carburetor)
ID
Indeterminate
II
Incorrect Information
LA
Leaks - Air
LC
Leaks - Compression
LE
Leaks - Exhaust
LF
Leaks - Fuel/Gas Air Mixture
LL
Loose
LO
Leaks - Oil
LR
Low Resistance
LU
Locked Up
LW
Leaks - Water
MA
Misassembled
MC
Timing
MG
Inadequate Lubrication
ML
Misaligned
MM
Mismachined
MP
Missing Parts
MS
Stripped, Cross Threaded
MT
Torqued Improperly
MW
Miswired
NP
Not Programmed
4
Mode of Failure
Code
Mode
NS
Not Seated
OC
Open Circuit
OF
Over Fueling
OS
Oversize
PC
Poor Connection
PO
Porous
PW
Programmed Incorrectly
SC
Stuck Closed
SD
Shipping Damage
SE
Seized, Scored, Scuffed
SO
Stuck Open
SP
Spun
SR
Shorted
SU
Surge
UN
Unstable
US
Undersize
WO
Worn
WP
Wrong Parts
Table of Contents
TABLE OF CONTENTS
ENGINE SECTION.......................................................................................................... 8
OC ENGINE COOLING SYSTEM ................................................................................................9
OB ENGINE CYLINDER BLOCK ..............................................................................................11
OP ENGINE DRIVE/PTO.............................................................................................................13
OR ENGINE ELECTRICAL.........................................................................................................14
OX ENGINE EXHAUST ..............................................................................................................16
OF ENGINE FUEL SYSTEM.......................................................................................................17
OG ENGINE GOVERNER ...........................................................................................................20
OH ENGINE HEATING & AIR CONDITIONING/AUX ...........................................................21
OI ENGINE INTAKE....................................................................................................................22
OL ENGINE LUBE.......................................................................................................................23
OM ENGINE MISCELLANEOUS ...............................................................................................25
OS ENGINE STARTING AIDS ...................................................................................................26
OV ENGINE VALVE TRAIN ......................................................................................................27
GENERATOR SECTION .............................................................................................. 28
JB GENERATOR BATTERY CHARGER...................................................................................29
JC GENERATOR CONTROL ......................................................................................................30
JA GENERATOR ACCESSORIES ..............................................................................................33
JR GENERATOR ROTOR............................................................................................................34
JS GENERATOR STATOR ..........................................................................................................35
HOUSING AND MOUNTING SECTION ....................................................................... 37
YC HOUSING & MOUNTING CHASSIS...................................................................................38
YE HOUSING & MOUNTING ENCLOSURE............................................................................39
YT HOUSING & MOUNTING TRAILER...................................................................................40
Table of Contents
PARALLELING SYSTEM SECTION ............................................................................ 41

PB PARALLELING SYSTEM BATTERY CHARGER..............................................................42
PC PARALLELING SYSTEM CONTROL..................................................................................43
PR PARALLELING SYSTEM ELECTRICAL - AC ...................................................................44
PE PARALLELING SYSTEM ENCLOSURE .............................................................................45
PP PARALLELING SYSTEM PROTECTION DEVICE ............................................................46
RAW MATERIAL SECTION ......................................................................................... 47
ZM RAW MATERIAL MISCELLANEOUS MATERIAL..........................................................48
ZP RAW MATERIAL SHIPPING & PACKAGING ...................................................................49
TRANSFER SWITCH SECTION................................................................................... 50
AB TRANSFER SWITCH BATTERY CHARGER.....................................................................51
AC TRANSFER SWITCH CONTROL ........................................................................................52
AE TRANSFER SWITCH ENCLOSURE ....................................................................................54
AS TRANSFER SWITCH.............................................................................................................55
SPECIAL FAILURE CODES......................................................................................... 56
Engines
Table of Contents
ENGINE SECTION
System
Page
OC ENGINE COOLING SYSTEM ................................................................................................9

OB ENGINE CYLINDER BLOCK ..............................................................................................11
OP ENGINE DRIVE/PTO.............................................................................................................13
OR ENGINE ELECTRICAL.........................................................................................................14
OX ENGINE EXHAUST ..............................................................................................................16
OF ENGINE FUEL SYSTEM.......................................................................................................17
OG ENGINE GOVERNER ...........................................................................................................20
OH ENGINE HEATING & AIR CONDITIONING/AUX ...........................................................21
OI ENGINE INTAKE....................................................................................................................22
OL ENGINE LUBE.......................................................................................................................23
OM ENGINE MISCELLANEOUS ...............................................................................................25
OS ENGINE STARTING AIDS ...................................................................................................26
OV ENGINE VALVE TRAIN ......................................................................................................27
Engines
OC Engine Cooling System
OC ENGINE COOLING SYSTEM

Code
Component
Mode of Failure
FL
Adapter/Flange
BE BR CO CU LW MA MM WP
BF
Baffle
BE BR CU MA ML MM WP
MB
Band - Mounting
BE BR CU MA MM WP
BE
Bearing
BE BR CU ER MA MM OS SE SP US WO WP
BL
Belt
BR CU ER LL MA MM WO WP
WB
Wheel
BE BR CU MA MM WP
ML
Bolt/Stud
BE BR CU ER MA MM MS MT WP
BK
Bracket/Support
BE BR CO CU MA MM SD WP
KA
Cap - Radiator
BE BR CU LW MA PL WO WP
PC
Clamp
BE BR CO CU MA MM MS MT WP
CO
Cover
DL
Decal, Label, Silkscreen, Tag
BE BR CU MA ML MM SD WP
DU
Duct - Air
BE BR CU MA MM SD WP
FN
Fan
DZ
Filter - Water
BE BR CO CU DR LW MA MM WP
GK
Gasket
BR CU ER LW MA ML MM
GB
Grommet
BR CU LO MA MM MP WP
GD
Guard Sheet Metal
GW
Guard - Wire Fan
HX
Heat Exchanger
BE BR CU DR LW MA MM PO SD WP
HP
Hole Plug
BE BR CU MA MM WP
HW
Hose - Coolant
BR CU DR ER LW MA MM WP
HS
Housing/Panel/Post/Rail
BE BR CO CU MA ML MM PO SD WP
IW
Impeller
BR CU ER MA PO WP
IN
Insulation
BR CU ER MA MM WP
RM
Isolator - Vibration
BR CU MA MM WO WP
TN
Nut
BE BR CU MA MM MS MT WP
OR
O - Ring
BR CU ER LW MA WP
DK
Pencil - Zinc
CU DR ID LW MA MP WO WP
FT
Pipe Fittings
BR CO CU LW MA MM PO WP
PP
Plug
CO CU DR LW MA MM SE WP
PU
Pulley - Fan
BR CU ER LL MA WO WP
CW
Pump - Coolant
BR CU DR LW MA MM PO SE WO WP
RH
Radiator
SR
Ring - Retainer
BE BR CU MA MM WP
FJ
Scroll
BE BR CU MA MM WP
SE
Seal
BR CU ER LW MA MM WO WP
Engines
OC Engine Cooling System
Code
Component
Mode of Failure
TK
Sender- Coolant Temp
BR CU LW OC PC SC SO WP
TL
Sender - Low Coolant
BR CU LW OC PC SC SO WP
DH
Shield - Heat
BE BR CU MA MM WP
SZ
Shroud - Metal
BE BR CU MA MM WP
BD
Shutter
BE BR CU MA MM WP
SP
Spacer
BR CU MA MM OS US WO WP
AJ
Switch - Hi Temp Pre Alarm
BR CU LW MA MW OC PC SC SO SR WP
AN
Switch Hi Temp Shutdown
BR CU LW MA MW OC PC SC SO SR WP
AP
Switch - Low Eng Temp
BR CU MA MW OC PC SC SO SR WP
TE
Tank - Expansion
BE BR CO CU DR LW MA MM SD WP
TR
Tank - Overflow
BE BR CO CU DR LW MA MM SD WP
TS
Thermostat
BR CU DR MA MM SE WO WP
TH
Thermostat Housing
BE BR CU ER LW MA MM PO
WT
Tie Cable
BE BR CU MA WP
PN
Tube
BE BR CU DR ER LW MA MM PO
VG
Valve Drain
CV
Valve Solenoid
BR CU DR LW MA MM OC SE SR WP
WS
Valve - Water Saver
BR CU DR LW MA MM SE SR WP
WF
Washer Flat
BE BR CU MA MM OS US WP
WL
Washer Lock
10
Engines
OB Engine Cylinder Block
OB ENGINE CYLINDER BLOCK

Code
Component
Mode of Failure
PK
Backplate Assy
BE BR CU ER LL LO MA MM PO WP
MJ
Backplate Mag
BE BR CU MA MM WP
BN
Bearing Cap
BE BR CU ER MA MM SE SP WO WP
BS
Bearing Cam
SN
Bearing Crankshaft
BR CU MA MM OS SE SP US WO WP
AQ
Bearing Idler
RB
Bearing Rod
BY
Blk Assy Cyl
BE BR CO CU ER MA MM PO SD WO WP
ML
Bolt/Stud
BK
Bracket/Support
CO
Cover
GF
Cover Gearcase
BR CU DR LO MA MM PO SD WP
CR
Crankshaft
BE BR CO CU MA MM PO WP
LI
Eye Bolt Lifting
BE BR CU MA MM
GK
Gasket
BR CU ER LA LC LE LF LO LW MA ML MM
GM
Gasket - Gear Cover
CU ER LO MA ML MM WP
GP
Gasket - Oil Base/Pan
BR CU ER LO LW MA ML MM
GR
Gear
BR CU ER MA MC MM WP
YE
Key
BR CU MA MM. WP
TN
Nut
OR
O- Ring
BR CU ER LO LW MA WP
DG
Pin Dowel
BR CU MA MM
YI
Piston
BR CU MM SE WP
WP
Piston Pin
BR MA MM WO WP
YP
Plate Rear Bearing
BR CU MA MM PO WP
PP
Plug
CO CU DR LO LW MA MM SE WP
RP
Ring Set
BR CU ER MA MM NS PO SE WO WP
SR
Ring Retainer
BE BR CU MA MM WP
RF
Rod Connecting
BE BR CU DR MA MM PO WP
SE
Seal
BR CU ER LO MA MM WO WP
SL
Sleeve
BE BR CA CO CU ER LL MA MG MM OS PO SE US WO
WP
EC
Sleeve Crankshaft
BE BR CU ER MA MG MM OS PO SD SE WO WP
PN
Tube
BE BR CU DR ER LO LW MA MM PO
BA
Valve Breather
BE BR CU LO MA MM
VG
Valve Rain
WF
Washer Flat
11
Engines
OB Engine Cylinder Block
Code
Component
Mode of Failure
WL
Washer Lock
WA
Washer Thrust
BE BR CU ER MA MM OS SE US WO WP
12
Engines
OP Engine Drive/PTO
OP ENGINE DRIVE/PTO
Code
Component
Mode of Failure
DX
Aux Drive
BE BR MA MM WO WP
PK
Backplate Assy
BE BR CU ER LL LO MA MM PO WP
BE
Bearing
ML
Bolt/Stud
BK
Bracket/Support
HY
Clutch
AH AL BE BR CO CU ID MA MM SE WO WP
DL
LI
Eye Bolt Lifting
BE BR CU MA MM
FW
Flywheel
BR CO CU MA MM PO SD WP
GK
Gasket
BR CU ER LO LW MA ML MM
GR
Gear
GD
Guard Sheet Metal
HS
HU
Hub
BE BK CO CU MA MM PO WP
YE
Key
BR CU MA MM WP
TN
Nut
OR
O Ring
BR CU ER LO MA WP
DG
Pin Dowel
BR CU MA MM
PP
Plug
CO CU DR LO MA MM SE WP
RG
Ring Gear
BR CU MA MM WO WP
SR
Ring Retainer
BE BR CU MA MM WP
SE
Seal
VG
Valve Drain
WO
Washer Bellville
WF
Washer Flat
WL
Washer Lock
13
Engines
OR Engine Electrical
OR ENGINE ELECTRICAL
Code
Component
Mode of Failure
AA
Alternator - Batt Charg
AH AL BR CU HR ID MA ML MM MW SD SE SR WP
BI
Base Assy IGN
VS
Battery
BR CO CU LW MP SD SR
BL
Belt
ML
Bolt/Stud
JB
Box Junction
BK
Bracket/Support
BE BR CO CU ID LR MA OC SC SO SR WP
CB
Breaker Circuit
BE BR HR ID LR MA OC SC S0 SR WP
WY
Cable Battery
AA BE BR CO MA PC
WM
Cable - Magnetic Pickup
AA BR CO MA SR
CX
Cap - Rotor Ignition
BR ER MA MM MW SR WO WP
PC
Clamp
CL
Clip
BE BR CO CU MA MM WP
CI
Coil Ignition
BE BR HR LR MA MM OC SC SO SR WP
CC
Condenser/Capacitor
BR CO HR LR MA OC SR WP
AZ
Connector Electrical
BR CO MA PC SR WP
CO
Cover
DP
Distributor Ignition
BR ER MA MM MW SD SR WO WP
FN
Fan
VF
Fuse
BR MA OC SR WP
FH
Fuse Holder
BR CO HR LR MA MM OC SR WO WP
GR
Gear
BR CU ER MA MM WP
PW
Glow Plug
GB
Grommet
GS
Ground Strap
BE BR CO MA MM MP WO WP
HP
Hole Plug
BE BR CU MA MM WP
MI
Module Ignition
BE BR HR LR MA MM MW OC SC SO SR WP
TN
Nut
IP
Plunger Points
BR CU MA MM SE WO
II
Points
BE BR HR MA MM OC SC SO SR WP
DN
Pulley Alternator
BE BR CU LL MA MM WO WP
KC
Relay Control
BE BR HR MA MM MW OC SC SO SR WP
RT
Resistor
RI
Rotor Ignition
BE BR CU MA MM MW SR WO WP
SE
Seal
BR CU ER LW MA MM WO WP
SO
Solenoid Start
BR HR MA MW OC SC SO SR WP
14
Engines
OR Engine Electrical
Code
Component
Mode of Failure
SS
Solenoid Stopping
IA
Spark Plug
AH AL BR CA CO ER LC LL MM SR WP
IC
Spark Plug Boot
BE BR LL MA WO
ES
Starter
DR CU HR LR MA MM OC SR WP
SD
Stator DC
BE BR CO CU HR LR MA MM MW OC SR WP
AU
Strap Adjusting
AH AL BR CO CU MA MM WP
SW
Switch
BR CU MA MW OC PC SR WP
TC
Terminal
BR CO HR MA MS PC SR WP
TX
Terminal Block/Rail
BR MA PC SR
WT
TLE Cable
BE BR CU MA WP
VR
Voltage Regulator - DC
BE BR HR ID MA MM OC SC SO SR WP
WF
Washer Flat
WL
Washer Lock
IL
Wire - Spark Plug
BR CO HR II LR MA MW OC PC SR WP
WH
Wiring Harness/Leads
15
Engines
OX Engine Exhaust
OX ENGINE EXHAUST
Code
Component
Mode of Failure
AX
Adapter Exhaust
BE BR LE LL MM PO
FL
Adapter/Flange
BE BR CO CU LE MA MM WP
MB
Band Mtg
BE BR CU MA MM WP
ML
Bolt/Stud
BE BR CU ER MA MM MP MS MT WP
BK
Bracket/Support
RC
Rain Cap
PC
Clamp
BE BR CO CU MA MM MS MT W P
CO
Cover
GK
Gasket
BR CU ER LE LW MA ML MM
XH
Hanger Exhaust
EM
Manifold Exhaust
BR CU LE MA MM PO SD WP
MU
Muffler
BE BR CO CU DR LE MA MM SD WP
TN
Nut
FT
Pipe Fittings
BR CO CU LE LW MA MM PO WP
ET
Pipe Exhaust
BE BR CO CU DR LE MA MM WP
PP
Plug
CO CU DR LE MA MM SE WP
DH
Shield Heat
BE BR CU MA MM WP
XC
Siphon Break
BR LE LW MA MM PO SE WO WP
SP
Spacer
EX
Strap Muffler
BR CU MA MM WP
AS
Switch - Exh. Temp
XP
Tube Exhaust
BE BR CU DR ER LE MA MM PO
EU
Tubing FLEX
BE BR CO CU DR MM SD WP
WF
Washer Flat
WL
Washer Lock
16
Engines
OF Engine Fuel System
OF ENGINE FUEL SYSTEM

Code
Component
Mode of Failure
FL
Adapter/Flange.
BE BR CO CU LF MA MM WP
BJ
Ball Joint
BE BR CU MA MM WO WP
MB
Band Mtg
BE BR CU MA MM WP
RZ
Basin Rupture
BE BR CO CU LF MA MM SD WP
QT
Board - Day Tank
BE BR HR MA MW OC SC SO SR WP
ML
Bolt Stud
BK
Bracket/Support
WC
Cable Choke
BR CO MA
CF
Cap Fuel
BR CU LF MA MM SD WP
CU
Carburetor
AH AL BE BR CO DR IC ID LF MA MM OF SU WO WP
CK
Choke
AH AL BE BR CO MA MM SE WO WP
PC
Clamp
CL
Clip
TD
Control - Tank Day
BE BR HR ID LR MA MM OC SC SD SO SR WP
FE
Converter Fuel
BE BR CU LF MA MM WP
PJ
Coupling - Pump Drive
BE BR CU MA MM WP
CO
Cover
DR
Damper Vibration
BR CU MA MM W0
DL
DI
Diaphragm
BR CU ER LF MA MM WO WP
EI
Element Thermostat
BE BR CU HR LF MA MM OC SR WP
FF
Filter Fuel
BE BR CO CU DR LF MA MM MP WP
JC
Fuel Cooler
OF
Float
AH AL BE BR DR MA ML MM WP
GK
Gasket
BR CU ER LF LW MA ML MM
GL
Gauge - Fuel Level
BR CU SD WP
FG
Gauge - Fuel Pressure
BR CU SD WP
GB
Grommet
HP
Hole Plug
BE BR CU MA MM WP
HF
Hose - Fuel Line
BE BR CU DR U MA MM WP
PH
Hose Preheat
BR CU DR ER LA MA MM WP
HV
Hose Vacuum
BR CU DR ER LA MA MM WP
PF
Injection Pump
BR CO CU DR ER LA LF MA MC MM OF SE WO SU
UN WP
RM
Isolator Vibration
BR CU MA MM WO WP
JE
Jet
BR CU DR ER MA MM WO WP
YE
Key
BR CU MA MM WP
17
Engines
Code
Component
Mode of Failure
NE
Knob
BR CU MA MM WP
LF
Line Fuel
BR CU ER LF MA MM PO WP
LK
Linkage - Choke/Throttle
BE BR CU MA MM WP
NI
Needle - Idle Adj
BE BR CO DR ER LF MA MM OF SE WO WP
NM
Needle Main
NJ
Nozzle - Fuel Injection
TN
Nut
OR
O Ring
BR CU ER LF MA WP
ZP
Pin - R0ll
BE BR CU MA MM WP
FT
Pipe Fittings
BR CO CU LF MA MM PO WP
PA
Plate
BE BR CU MA MM WP
TW
Plate Throttle
BE BR CU MA MM PO WP
PP
Plug
CO CU DRLF MA MM SE WP
EP
Pump - Electrical Fuel
BR CU DR HR ID LF MA MM MW OC SC SO SR WP
FP
Pump - Mechanical Fuel
BR CU DR LF MA MM PO SE WO WP
PR
Regulator LPG
AH AL BE BR CO DR LF MA MM PO UN
SR
Ring Retainer
BE BR CU MA MM WP
SJ
Rod - Throttle Control
BE BR CU MA MM WP
SE
Seal
BR CU ER LF MA MM WO WP
CN
Separator - Fuel/Water
BE BR CO CU DR ER LA LL MA MM MP MS SO WP
GQ
Sensor - Oxygen
MA MW OC SC SO SR WP BR HR ID LR
SY
Shaft Throttle
AH AL BE BR CO CU ER LL MA ML MM MP WO WP
SM
Shims
CU MA MM WP
SP
Spacer
SX
Spring
BE BR CO MA MM WO WP
PX
Spring Pin
FS
Switch Basin
FY
Switch Float
VU
Switch Vacuum
TF
Tank Fuel
BE BR CO CU DR LF MA MM SD WP
YA
Tank - Fuel Day
XZ
Tank - Sub Base, Fuel
VT
Tip Nozzle
BE BR DR LF MA MM WO WP
FX
Tube Fuel
BE BR CU DR ER LF MA MM PO
VC
Valve Check
BR DR LF MA MM SE WP
VG
Valve Drain
CO CU DR LF MA MM SE WP
EF
Valve Float
BE BR DR MA MM SC SE SO WP
CV
Valve Solenoid
BR CU DR LF MA MM OC SC SE SO SR WP
WF
Washer Flat
18
Engines
Code
WL
Component
Washer Lock
Mode of Failure
19
Engines
OG Engine Governer
OG ENGINE GOVERNER
Code
Component
Mode of Failure
AH
Actuator Governer
BE BR ID LO ML MW PC SU UN WO WP
GO
Arm Governer
AH AL BE BR MA MM WO WP
SA
Arm & Shaft
AH AL BE BR MA MM WO WP
BJ
Ball Joint
MP
Base Mounting
BE BR ID MA ML MM WP
BE
Bearing
BL
Belt
ML
Bolt/Stud
BK
Bracket/Support
YB
Carrier Bearing
BE BR CO CU ER ID LL MA ML MM WP
CL
Clip
BG
Controller Governer
AH AL BE BR HR ID MA MM OC SC SO SR SU UN WP
CO
Cover
CG
Cup Governer
BE BR MA MM WO WP
GK
Gasket
BR CU ER LA LF LO LW MA ML MM
GR
Gear
HS
HU
Hub
YE
Key
BR CU MA MM WP
TN
Nut
OR
O Ring
BR CU ER LO MA WP
ZP
Pin Roll
BE BR CU MA MM WP
PP
Plug
RV
Rod Governor
BE BR CU MA MMI WP
MR
Rotor Main
BE BR ID MA ML MM SE WP
SE
Seal
PZ
Sensor - Mag Pickup
BE BR HR UR MA ML MM MW OC PC SR WP
SL
Sleeve
BE BR CO CU LO MA MG ML MM OS PO WO WP
SP
Spacer
SX
Spring
PX
Spring Pin
MS
Stator Main
BE BR CO CU HR ID LR MA ML MM MW OC PC SR WP
WF
Washer Flat
WL
Washer Lock
BW
Weight Balance
BE BR CU MA MM WP
20
Engines
OH Engine Heating & Air Conditional/AUX
OH ENGINE HEATING & AIR CONDITIONING/AUX

Code
Component
Mode of Failure
BC
Bearing Clutch
BP
Bearing Compressor
BE BK CU ER MA MM SE SP WO WP
MO
Blower Motor
BE BR HR LR MA MM OC SC SO WP
QH
Board - Control Panel
BE BR HR ID MA MM MW OC SC SO SR WP
EQ
Board - Power Unit
BE BR HR ID MA MM MW OC SC SO SR WP
BK
Bracket/Support
TY
By-Pass Thermostat
BE BK CO CU DR MA MM SC SO WP
CY
Clutch Compressor
AH AL BE BR CO CU MA MM SE WO WP
CM
Compressor
BE BR CU DR ER LO MA MM SE WP
CZ
Condenser Radiator
BE BK CO CU DR LO MA MM WP
TT
Control - Constant Temp
BE BR HR ID LR MA MM OC SC SO SR WP
CO
Cover
EV
Evaporator
BE BR CO CU DR LO MA MM WP
GK
Gasket
BR CU ER LO LW MA MM ML
GB
Grommet
GD
Guard Sheet Metal
HT
Heater Core
BE BK CU DR LW MA MM PO WP
HC
Hose - Air Conditioning
BR CU DR ER LO MA MM WP
HW
Hose Coolant
BR CU DR ER LW MA MIA WP
HS
Housing/Panel/Post/ Rail
IN
Insulation
BR CU ER MA MM WP
LR
Latch Rubber
BR CU MA MM WP
MH
Meter Hour
BE BR CU HR LR MA MM MW OC SD SR WP
VQ
Module Control
BE BR HR ID LR MA MW OC SC SO SR WP
OR
O Ring
BR CU ER LO MA WP
FT
Pipe Fittings
BR CO CU LO LW MA MM PO WP
RD
Receiver Dryer
BE BR CU LO MA MM WO WP
SE
Seal
DR CU ER LO MA MM WO WP
DC
Switch Binary
BR CU LO MA MW OC PC SR WP
PN
Tube
BE BR CU DR ER MA MM PO
XE
Valve Expansion
BR DR MA MM SE WP
CV
Valve Solenoid
BT CU DR MA MM OC SE SR WP
21
Engines
OI Engine Intake
OI ENGINE INTAKE
Code
Component
Mode of Failure
AC
Adapter Air Cleaner
BE BR LF LL MM PO SD
FL
Adapter/Flange
BE BR CO CU LA MA MM WP
AF
Air Cleaner Assembly
BE BR LA MA MM SD
MB
Band Mounting
BE BR CU MA MM WP
AW
Bearing Turbocharger
AK
Body, Air Cleaner
BR CU MA MM SD WP
ML
Bolt/Stud
BE CU ER MA MM MS MT WP
BK
Bracket/Support
VB
Breather Assembly
BE BR CU DR IC LO MA MM SC
TU
Breather Hose/Tube
BE BR CU DR LO MA MM
PC
Clamp
EW
Elbow
BE BR CU LA LF MA MM PO SD WP
EL
Element - Air Filter
BE BR CU DR MA MM WP
EH
Element Breather
BR CO CU DR MA MM WP
EA
Element - Safety Filter
BE BR CU DR MA MM WP
GK
Gasket
BR CU ER LA LC LF LO LW MA MM ML
HP
Hole Plug
BE BR CU MA MM WP
IS
Indicator Service
BR DR LA MA MM WP
IM
Manifold Intake
BR CU LA MA MM PO SD WP
TN
Nut
OR
O Ring
BR CU ER LA MA WP
FT
Pipe Fittings
BR CO CU LA MA MM PO WP
PP
Plug
CO CU DR LA MA MM SE WP
AT
Silencer - Air Intake
BE BR CU MA MM WP
PN
Tube
BE BR CU DR ER LA LF MA MM PO
TV
Turbocharger
BR CA CU ER ID LE LF LO MA MG MM PO SD SE WO WP
WF
Washer Flat
WL
Washer Lock
22
Engines
OL Engine Lube
OL ENGINE LUBE
Code
Component
Mode of Failure
AO
Adapter Assy - Oil Filter
BE BR LL LO MM PO
FL
Adapter/Flange
BE BR CO CU LO MA MM WP
BO
Base Assy Oil
BE BR CU LO MA MM PO SD WP
ML
Bolt/Stud
BK
Bracket/Support
DS
Cap Indicator
AH AL BE BR CU MA WP
FC
Cap - Oil Fill
BR CU LO MA MM WP
PC
Clamp
LC
Cooler - O1l
BE BR CO CU ER LO MA MM WP
OC
Cup Oil
BE BR CO CU DR MA MM WP
FI
Filter Oil
GK
Gasket
BR CU ER LO LW MA MM ML
GN
Gauge - Mechanical Oil Press
BR CU SD WP
GR
Gear
BR CU ER MA MM WP
HO
Hose Oil
BE BR CU DR LO MA MM WP
YE
Key
BR CU MA MM WP
LO
Line Oil
BR CU ER LO MA MM PO WP
OM
Maintainer - Oil Level
BR DR LO MA MM OC SE WP
TN
Nut
OR
O Ring
BR CU ER MA WO WP
OP
Pan Oil
BE BR CU MA MM WP
ZP
Pin Roll
BE BR CU MA MM WP
FT
Pipe Fitting
BR CO CU LO MA MM PO WP
PP
Plug
VH
Plunger - By Pass
AH AL BR CU DR MA MM SE WO WP
IO
Pump Oil
BR CU DR LO MA MM PO SE WO WP
DJ
Regulator - Oil Level
BR DR LO MA MM OC SE WP
OU
Sender - Oil Pressure
BR CU LO MW OC PC SC SO WP
YK
Sender - Oil Temp
BR CU LO MW OC PC SC SO WP
SX
Spring
AH AL BE BR CO MA MM WO WP
FO
Strainer
OW
Switch - Oil Level
AH AL BR CU ID MA MW OC PC SC SO SR WP
PS
Switch - Oil Pressure
BR CU LO MA MW OC PC SC SO SR WP
TO
Tank - Oil Level Maintainer
BE BR CO CU DR LO MA MM SD WP
TS
Thermostat
BR CU DR MA MM SE WO WP
TG
Tube - Oil Fill
BE BR CU LO MA MM WP
23
Engines
OL Engine Lube
Code
Component
Mode of Failure
VC
Valve Check
BR DR LO MA MM SE WP
VG
Valve Drain
WF
Washer Flat
WL
Washer Lock
24
Engines
OM Engine Miscellaneous
OM ENGINE MISCELLANEOUS
Code
Component
Mode of Failure
RO
Assy Rope
BR MM WO WP
HN
Handle
BE BR CU MA MM WP
ZS
Starter Recoil
BE BR CU MA MM SE WO WP
25
Engines
OS Engine Starting Aids
OS ENGINE STARTING AIDS

Code
Component
Mode of Failure
IE
Assembly - Ether Injection
BE BR CU DR LF MA MM SE WO WP
BK
Racket/Support
PC
Clamp
AZ
Connector - Electrical
BR CO MA PC SR WP
DT
Heater - Battery
BE BR CU MA MM MW OC SR WP
HE
Heater - Coolant
BE BR CU LW MA MM MW OC SR WP
OH
Heater - Oil
BE BR CU LO MA MM MW OC SR WP
HW
Hose - Coolant
BR CU DR ER LW MA MM WP
KC
Relay - Control
BE BR HR MA MM MW OC BC SO SR WP
TS
Thermostat
BE BR CU HR MA MM MW OC BR WP
PN
Tube
BE BR CU DR ER LF MA MM PO
VG
Valve - Drain
CO CU DR LF MA MM SE WP
WH
26
Engines
OV Engine Valve Train
OV ENGINE VALVE TRAIN

Code
Component
Mode of Failure
ML
Bolt - Stud
BK
Bracket/Support
SH
Camshaft
BR CO CU MA ML MM WO
CO
Cover
CA
Cylinder Head
BR CA CU LA LW MM PO SD WP
GK
Gasket
BR CU ER LA LC LO LW MA ML MM
GY
Gasket - Cylinder Head
BR CU ER LA LC LE LF LO LW MA ML MM
GC
Gasket - Valve Cover
BR CU ER LA LO LW MA ML MM
GR
Gear
YE
Key
BR CU MA MM WP
OR
O - Ring
BR CU ER LO MA WP
ZP
Pin - Roll
BE BR CU MA MM WP
FT
Pipe Fittings
BR CO CU LO LW MA MM PO WP
PP
Plug
SR
Ring - Retainer
BE BR CU MA MM WP
LV
Rocker Arm
BR CU DR MA MM WO WP
PV
Rod - Push
SV
Seal - Valve Stem
BR CO LO MA MM SE
RN
Shaft Assy - Rocker
BE BR CO CU LR LL MA MG ML MM MP WO
SX
Spring
TJ
Tappet
BL BR DR ER MA MM OS SE US WO WP
AY
Tube - Push
BE BR CU MA MM OS US WO WP
VI
Valve Seat - Exhaust
BR CA CU ER LC LL MM NS PO WO WP
IT
Valve Seat - Intake
BR CA.CU ER LC LL MM NA PO WO WP
AV
Valve - Cap
BR CO ER LO MA MM PO WO WP
VE
Valve - Exhaust
AH AL BE BR CA CU ER LC MA MM NS SE WO WP
GV
Valve Guide
IV
Valve - Intake
AH AL BE BR CA CU ER LC MA MM NS SE WO WP
VL
Valve - Lock
BR CU MA MM WO WP
WF
WL
Washer - Flat
Washer - Lock
BE BR CU MA MM OS W WP
27
Generators
Table of Contents
GENERATOR SECTION
System
Page
JB GENERATOR BATTERY CHARGER...................................................................................29

JC GENERATOR CONTROL ......................................................................................................30
JA GENERATOR ACCESSORIES ..............................................................................................33
JR GENERATOR ROTOR............................................................................................................34
JS GENERATOR STATOR ..........................................................................................................35
28
Generators
JB Generator Battery Charger
JB GENERATOR BATTERY CHARGER

Code
Component
Mode of Failure
QB
Board Battery Charger
ML
Bolt/Stud
CO
Cover
DL
DD
Diode/Rectifier
BE BR HR LR MA MM OC SC S0 SR WP
VF
Fuse
BR MA OC SR WP
FH
Fuse Holder
HS
MA
Meter - Amp
BE BR CU HR LR MA MW OC SD SR WP
MV
Meter - Volt
MD
Mount - Cable Tie
BE BR CU MA MM WP
TN
Nut
SC
Screw Assembly
YT
Switch - Rotary Selector
TC
Terminal
TX
Terminal Block/Rail
BR MA PC SR
WT
Tie - Cable
BE BR CU MA WP
XF
Transformer - Voltage
BE BR CU HR MA MW OC PC SR WP
WF
Washer - Flat
WL
Washer - Lock
WH
29
Generators
JC Generator Control
JC GENERATOR CONTROL
Code
Component
Mode of Failure
RA
Annunciator
BR CU MA MM MP MW OC SD SR LU
QE
Board - Engine Monitor
BE BR HR ID MA MW OC SC SO SR WP
QS
Board - Signal Module
QJ
Board - 3PH OV
QL
Board - Alarm Relay
QA
Board - Analog
BE BR HR ID MA MW OC SC SO SR WP LU
QB
Board - Battery Charger
QC
Board - Control
BE BR HR ID MA MW OC PW SC SO SR WP LU
QI
Board - Customer Interface
QD
Board - Digital
QY
Board - Display
QN
Board - Engine Interface
QG
Board - Gov. Output Stage
QK
Board - Mag Pick - Up
QM
Board - Mother
QO
Board - Prog Trans
QP
Board - PT/CT
QU
Board - Pulse Alarm
RY
Board - Reconnection
BR MA OC SR
QF
Board - Time Delay
ML
Bolt/Stud
BV
Box Control
BK
Bracket/Support
CB
Breaker - Circuit
BE BR HR ID LR MA OC SC SO SR WP
PC
Clamp
CL
Clip
CC
Condenser/Capacitor
AZ
BR CO MA PC SR WP
KW
Control - Gen. Assy (Complete)
RS
Control - Remote Start
BE BR HR ID LR MA MM OC SC SO SR WP LU
VP
Controller-Var/Pow. Factor
AH AL BE BR HR ID MA MM OC SC SO SR WP
CO
Cover
DL
DD
Diode/Rectifier
BE BR HR LR MA MM MP OC SC SO SR WP
DO
Door
VF
Fuse
BR MA OC SR WP
FH
Fuse Holder
30
Generators
Code
Component
Mode of Failure
GA
Gauge - Coolant Temp
BR CU OC SD SR WP
FG
Gauge - Fuel Pressure
BR CU SD WP
GN
Gauge - Oil Pressure
BR CU OC SD SR WP
GT
Gauge - Oil Temp
BR CU OC SD SR WP
BQ
Grill/Screen
GB
Grommet
GS
Ground Strap
HJ
Heater - Control
HP
Hole Plug
BE BR CU MA MM WP
HR
Horn
HI
Housing Indicator Lamp
BR CU WP
HS
IN
Insulation
BR CU ER MA MM WP
GX
Inverter Assy
AH AL BE BR HR ID MA MM MW OC PC PW SR WP
RM
Isolator Vibration
BR CU MA MM WO WP
NE
Knob
BR CU MA MM WP
LT
Lamp/Light
BR CU OC SC SO WP
TA
Lead Assy - Thermocouple
BR MA OC SR WP
KB
Limiter - Cranking
LG
Lug
BR CO MA MS MT OC SR WP
MA
Meter - Amp
ME
Meter - Frequency
MH
Meter - Hour
VA
Meter - Power Factor
MT
Meter - Tachometer
MV
Meter - Volt
MW
Meter - Watt
VN
Module - Communication
XM
Module - Excit Loss
BE BR HR ID LR MA MM MW OC SC SO SR WP
ID
Module - Idlematic
BE BR HR ID LR MA MM MW OC SC SO SR WP
PM
Module - Paralleling
BE BR HR ID LR MA MM MW OC SC SO SR WP LU
TM
Module - Protection
BE BR HR ID LR MA MP MM MW OC SC SO SR WP
TN
Nut
GZ
PCB Assy - Gauge BD
BE BR HR ID MA MM OC SC SO SR WP
PO
Potentiometer
AH AL BE BR HR MA MM MW OC SC SO SR WP
MY
Pyrometer
BR CU MW WP
RE
Reactor
RX
Receptacle
BE BR HR MA MM MW OC SR WP
KC
Relay - Control
31
Generators
Code
Component
Mode of Failure
KF
Relay - O/U Frequency
KV
Relay - O/U Voltage
KR
Relay - Reverse Power
KT
Relay - Time Delay
RT
Resistor
SK
Socket - Relay
BR HR MA MW OC SR WP
YD
Software
BE BR CU ID MA MP NP PW SD WP LU
RT
Solenoid - Start
IF
Standoff - Insulator
BR CU LL LR MA MM WP
VD
Suppressor - Volts
BR CU OC PC SR WP
SW
Switch
YT
Switch-Rotary/Selector
TC
Terminal
BR CU HR MA MS PC SR WP
TX
Terminal Block/Rail
BR MA PC SR
TS
Thermostat
BE BR CU HR MA MM MW OC SR WP
WT
Tie - Cable
BE BR CU MA WP
LQ
Torque Limiter
XW
Transducer - Watts
AH AL BE BR CU HR MA MW OC PC SR WP
CT
Transformer - Current
XF
XQ
Transistor
BR CU MW OC SR WP
VX
Varistor
BR CU MA OC PC SR WP
QR
Voltage Regulator Ac
BE BR HR MA MW SC SO SR WP
WF
Washer - Flat
WL
Washer - Lock
WH
BR CO HR II LR MA MP MW OC PC SR WP
32
Generators
JA Generator Accessories
JA GENERATOR ACCESSORIES
Code
Component
Mode of Failure
NB
Bar - Neutral Bus
ML
Bolt/Stud
CE
Box - Circuit Breaker
TB
Box Terminal
BK
Bracket/Support
CP
Breaker - Power Circuit
BE BR HR ID LR MA MP OC SC SO SR WP
CO
Cover
HG
Heater Generator
LG
Lug
TN
Nut
TQ
RTD
BE BR CO CU HR LR MA MM MW OC BR WP
IF
Standoff Insulator
OS
Switch Overspeed
BR CU MA MW OC PC SO SR WP
WF
Washer Flat
WL
Washer Lock
WH
BR CO HR II LR MA MP MW OC PC SR WP
33
Generators
JR Generator Rotor
JR GENERATOR ROTOR
Code
Component
Mode of Failure
BE
Bearing
WB
Blower Wheel
BE BR CU MA MM WP
ML
Bolt/Stud
FR
Coil Form Rotor
BE BR CU MA MM OS UN WP
DB
Damper Bar Rotor
DD
Diode/Rectifier
DV
Disc Drive Rotor
BE BR CU MA MM WP
RR
Disc Retention
BE BR CU MA MM WP
HU
Hub
IR
Insulation - Rotor Side
BR CU MA MM WP
IQ
Insulation - Rotor Slot
BR CU MA MM WP
YE
Key
BR CU MA MM WP
LM
Lamination
BE BR CO CU MA MM PO
MC
Magnet
BR MA MM WO
ZP
Pin Roll
BE BR CU MA WP
SR
Ring Retainer
BE BR CU MA WP
ER
Rotor Exciter
BE BR CO CU HR ID LR MA MM MW OC SR WP
MR
Rotor Main
PG
Rotor PMG
BE BR CU ID MA MM OC SR WP
IZ
Separator - Rotor Slot
BE BR LL MA MM MP NS WO WP
GE
Slip Rings
BE BR CO DR HR LL MA ML MM MP OC PC PO SR WO WP
SP
Spacer
OS
Switch Overspeed
AH AL BR CU MA MW OC SC SO SR WP
TC
Terminal
WO
Washer Bellville
WF
Washer Flat
WL
Washer Lock
WW
Wedge - Rotor Slot
BW
Weight Balance
WH
Wiring Harness
34
Generators
JS Generator Stator
JS GENERATOR STATOR
Code
Component
Mode of Failure
AG
Adapter - Gen
BR ML MM PO
BF
Baffle
BE BR CU MA MM WP
MB
Band Mounting
BE BR CU MA MM WP
SB
Barrel
BE BR CU MA MM WP
IH
Bearing Insert - Endbell
ML
Bolt/Stud
BK
Bracket/Support
RU
Brush
BE BR CU HR LR MA NS SO WP
UB
Brush Holder Assy
BE BR CU MA MM WP
SU
Brush Spring
BE BR CU MA MM WP
PC
Clamp
CL
Clip
WU
Coil Stator Wire
CC
Condenser/Capacitor
AZ
BR CO MA PC SR WP
CO
Cover
DL
EB
End Bell - Gen
BE BR CU ER MA MM PO SD WP
LI
Eye Bolt - Lifting
BE BR CU MA MM
MF
Foot Mounting
BQ
Grille/Screen
GB
Grommet
GS
Ground Strap
GD
Guard - Sheet Metal
BE BR CU MA MM WP
HP
Hole Plug
BE BR CU MA MM WP
HS
IU
Insulation - Phase Blanket
BR CU MA MM WP
IX
Insulator - Stator Slot
BR CU MA MM WP
LM
Lamination
LG
Lug
MC
Magnet
BR MA MM WO
TN
Nut
OR
O Ring
BR CU ER LW MA WP
ZP
Pin Roll
BE BR CU MA MM WP
RJ
Rib Generator Stator
BE BR CU MA MM WP
SP
Spacer
SX
Spring
35
Generators
JS Generator Stator
Code
Component
Mode of Failure
PX
Spring Pin
SG
Stator - Exciter
MS
Stator - Main
SQ
Stator - PMG
TC
Terminal
BR CO HR MA MS PC BR WP
TX
Terminal Block/Rail
BR MA PC SR
WT
Tie Cable
BE BR CU MA WP
YR
Tolerance Ring
BE BR CU MA MM OC US WP
VX
Varistor
BR CU MA OC PC SR WP
WF
Washer - Flat
WL
Washer - Flat
LN
Wedge - Stator Slot
WH
Wiring Harness
WG
Wrapper - Stator
BE BR CU MA MM WP
36
Housing & Mounting
Table of Contents
HOUSING AND MOUNTING SECTION

System
Page
YC HOUSING & MOUNTING CHASSIS...................................................................................38

YE HOUSING & MOUNTING ENCLOSURE............................................................................39
YT HOUSING & MOUNTING TRAILER...................................................................................40
37
Housing & Mounting
YC Housing & Mounting Chassis
YC HOUSING & MOUNTING CHASSIS
Code
Component
Mode of Failure
ML
Bolt/Stud
FA
Carrying Frame
BE BR CU MA MM WP
DL
DY
Dolly
PD
Drip Pan
MF
Foot Mounting
GB
Grommet
HD
Hold down - Battery
BE BR CU MA MM WP
IN
Insulation
BR CU ER MA MM WP
RM
BR CU MA MM WO WP
YE
Key
BR CU MA MM WP
TN
Nut
MZ
Skid
BE BR CU MA MM MP SD WP
SP
Spacer
EK
Support - Engine Front
BE BR CU LL MA MM WP
FM
Tape Sealing Foam
BR CU SD WP
WV
Washer - Bevel
WF
Washer - Flat
WL
Washer - Lock
38
Housing & Mounting
YE Housing & Mounting Enclosure
YE HOUSING & MOUNTING ENCLOSURE
Code
Component
Mode of Failure
ML
Bolt/Stud
CL
Clip
DL
DO
Door
DE
Door Louvered
DU
Duct
BQ
Grill/Screen
GB
Grommet
HL
Handle - Latch
BE BR CU MA MM WP
HK
Handle - Lock
BE BR CU MA MM WP
HH
Hinge Door
HD
Hold down - Battery
BE BR CU MA MM WP
HS
IN
Insulation
BR CU ER MA MM WP
RM
BR CU MA MM WO WP
YE
Key
BR CU MA MM WP
XL
Motor - Louver
BR CU HR LR MA MM OC SR WP
TN
Nut
PY
Pin Hinge
BE BR CU MA MM WP
DH
Shield - Heat
BE BR CU MA MM WP
SP
Spacer
BE BR CU MA MM OS US WO WP
FM
Tape Sealing Foam
BR CU SD WP
WV
Washer - Bevel
WF
Washer - Flat
WL
Washer - Lock
39
Housing & Mounting
YT Housing & Mounting Trailer
YT HOUSING & MOUNTING TRAILER
Code
Component
Mode of Failure
AB
Actuator Surge Brake
BE BR CO DR MA MM SE WO WP
WX
Axle Assembly
BE BR MA MM WO WP
ML
Bolt/Stud
BK
Bracket/Support
PC
Clamp
FD
Fender/Bumper
HA
Hitch Assembly
BE BR CU MA MM WP
HB
Hose Brake
BR CU DR ER LO MA MM WP
LT
Lamp/Light
BR CU OC SC WP
LB
Line Brake
BR CU ER LO MA MM PO WP
TN
Nut
JS
Screw Jack
BE BR CO MM PO WP
WN
Tire & Wheel Assembly
BE BR CU LA MA MM WO WP
WF
Washer Flat
WL
Washer Lock
40
Paralleling System
Table of Contents
PARALLELING SYSTEM SECTION

System
Page
PB PARALLELING SYSTEM BATTERY CHARGER..............................................................42

PC PARALLELING SYSTEM CONTROL..................................................................................43
PR PARALLELING SYSTEM ELECTRICAL - AC ...................................................................44
PE PARALLELING SYSTEM ENCLOSURE .............................................................................45
PP PARALLELING SYSTEM PROTECTION DEVICE ............................................................46
41
Paralleling System
PB Paralleling System Battery Charger
PB PARALLELING SYSTEM BATTERY CHARGER

Code
Component
Mode of Failure
QB
Board Battery Charger
ML
Bolt/Stud
CO
Cover
BE BR CO CU MA ML MM SD WP
DL
DD
Diode/Rectifier
VF
Fuse
BR MA OC SR WP
FH
Fuse Holder
HS
MA
Meter Amp
MD
Mount - Cable Tie
BE BR CU MA MM WP
TN
Nut
SC
Screw Assembly
YT
Switch Rotary/Selector
TC
Terminal
WT
Tie Cable
BEBR CU MA WP
XF
BE BRCU HR MA MW OC PC SR WP
WF
Washer Flat
WL
Washer Lock
WH
42
Paralleling System
PC Paralleling System Control
PC PARALLELING SYSTEM CONTROL

Code
Component
Mode of Failure
LE
Auto. Trans & Load Contr
LA
Auto. Gen. Load. Control
BZ
Battery Station
QY
Board - Display
BE BR ID MW SC SR WP SO OC MA HR
EE
Clock - Exerciser
AH AL BR HR LR MA NP OC PW SR WP
AZ
BR CO MA PC SR WP
CJ
Contact Block
BE BR CU MA MM OC PC WP
DD
Diode/Rectifier
FB
Flasher
BR CO HR LR MA MM SR WO WP
HR
Horn
LT
Lamp/Light
BR CU OC SC SO WP
HM
Module - Load Share
BE BR HR ID LR MA MM MW OC SC SO SR WP LU
PO
Potentiometer
UC
Progr Contr Centrl Proc
BE BR HR MA MM MW OC SC SO SR WP LU
UI
Progr Contr Input
UO
Progr Contr Output
UP
Progr Contr Pow. Supply
OA
Pulse Alarm
KC
Relay Control
KT
Relay - Time Delay
RT
Resistor
US
Sensor - Dc Under Voltage
AH AL BE BR HR LR MA MM OC SC SO SR WP
HQ
Sensor Master Start
BE HR LR MA MW OC PC SR UN WP LU
SK
Socket Relay
SW
Switch
AH AL BR CU MA MW OC PC SR WP
YT
YD
Software
BE BR CU ID MA MP NP LU PW SD WP
TC
Terminal
TX
Terminal Block
BR MA PC SR
WT
Tie Cable
BE BR CU MA WP
WH
43
Paralleling System
PR Paralleling System Electrical - AC
PR PARALLELING SYSTEM ELECTRICAL - AC

Code
Component
Mode of Failure
RA
Annunciator
BR CU MA MM MP MW OC SD SR LU
CP
Breaker Power Circuit
EE
Clock Exerciser
AZ
BR CO MA PC SR WP
VF
Fuse
BR MA OC R WP
FH
Fuse Holder
OB
Holder Synch Lamp
OL
Lamp Synch
LG
Lug
MA
Meter Amp
ME
Meter Frequency
MH
Meter Hour
VA
Meter - Power Factor
MG
Meter - Sync Scope
MQ
Meter Var
MV
Meter Volt
MW
Meter Watt
MX
Meter - Watt/Var
SF
Sensor Frequency
AH AL BE BR HR LR MA MM OC SC SO SR WP
YS
Synchronizer
BE BR CU HR MA MW OC SR WP LU
TC
Terminal
WT
Tie Cable
BE BR CU MA WP
XW
Transducer Watts
XV
Transducer Var
CT
XF
WH
44
Paralleling System
PE Paralleling System Enclosure
PE PARALLELING SYSTEM ENCLOSURE

Code
Component
Mode of Failure
BB
Barrier Bus
RK
Battery Rack
BE BR CU MA MM WP
ML
Bolt/Stud
BK
Bracket/Support
PB
Breaker Pan
BU
Bus
BE BR CU MA MM WP
BT
Bus Support
BE BR CU MA MM WP
CH
Channel
PC
Clamp
DL
DO
Door
GB
Grommet
GS
Ground Strap
HL
Handle Latch
BE BR CU MA MM WP
HK
Handle Lock
BE BR CU MA MM WP
HH
Hinge Door
HP
Hole Plug
BE BR CU MA MM WP
HS
IG
Insulator Bus
BR CU MA MM WP
TN
Nut
PI
Paint
CU MA WP
ZP
Pin Roll
BE BR CU MA MM WP
WF
Washer Flat
WL
Washer Lock
45
Paralleling System
PP Paralleling System Protection Device
PP PARALLELING SYSTEM PROTECTION DEVICE

Code
Component
Mode of Failure
KD
Relay Differential
KG
Relay Ground Fault
BE BR HR MA MM MW OC SC S0 SR WP
KX
Relay - High Speed Auxiliary
KL
Relay Lockout
KN
Relay - Neg. Sequence
KO
Relay - Over Current
KV
Relay - O/U Voltage
KR
Relay Reverse Power
KS
Relay - Synch Check
46
Raw Material
Table of Contents
RAW MATERIAL SECTION

System
Page
ZM RAW MATERIAL MISCELLANEOUS MATERIAL..........................................................48

ZP RAW MATERIAL SHIPPING & PACKAGING ...................................................................49
47
Raw Material
ZM Raw Material Miscellaneous Material
ZM RAW MATERIAL MISCELLANEOUS MATERIAL

Code
Component
Mode of Failure
NA
ND
NF
NS
Bar - Aluminum
Bar - Cast Iron
Bar Copper
Bar Steel
BE BR CO MM PO WP
BE BR CO MM PO WP
BE BR CO MM PO WP
BE BR CO MM PO WP
FZ
Coolant Antifreeze
MP
FK
Foam
BR CU MM WP
NG
Gusset
BE BR CO MM PO WP
IN
Insulation
BR CU ER MA MM WP
NL
Lubricant
CU DR MP WP
NT
Rod Steel
BE BR CO MM PO WP
NR
Round Aluminum
BE BR CO MM PO WP
NU
Round Steel
BE BR CO MM PO WP
NV
Screw Stock
BE BR CO MM PO WP
ZT
Sealants Thrds, Gskts, Etc
CU DK ID LA LF LO LW MA MP WP
NX
Sheet Aluminum
BE BR CO MM PO WP
NY
Sheet Steel
BE BR CO MM PO WP
NZ
Sleeving Insulation
BR CU WP
NQ
Spring Steel
BE BR CO MM PO WP
NN
String
BR CU WP
NH
Strip Aluminum
BE BR CO MM PO WP
WI
Strip Brass
BE BR CO MM PO WP
WQ
Strip Copper
BE BR CO MM PO WP
WR
Strip Steel
BE BR CO MM PO WP
TP
Tape
BR CU SD WP
UA
Tubing Aluminum
BE BR CO CU DR LE MA MM WP
UY
Tubing Bundy
UK
Tubing Copper
UR
Tubing Steel
WK
Wire Copper
BE BR CO CU HR MM OC PO SD WP
WJ
Wire Steel
BE BR CO CU MM PO SD WP
48
Raw Material
ZP Raw Material Shipping & Packaging
ZP RAW MATERIAL SHIPPING & PACKAGING

Code
Component
Mode of Failure
NK
Carton
BE BR ID MM WP
NW
Crate Wood
BE BR MM WP
DL
DW
Manuals
CU II MA MP WP
NP
Name Plate
CU II MA MM SD WP
PI
Paint
CU MA WP
WD
Skid Wood
BR MM WP
TP
Tape
BR CU SD WP
49
Transfer Switch
Table of Contents
TRANSFER SWITCH SECTION

System
Page
AB TRANSFER SWITCH BATTERY CHARGER.....................................................................51

AC TRANSFER SWITCH CONTROL ........................................................................................52
AE TRANSFER SWITCH ENCLOSURE ....................................................................................54
AS TRANSFER SWITCH.............................................................................................................55
50
Transfer Switch
AB Transfer Switch Battery Charger
AB TRANSFER SWITCH BATTERY CHARGER

Code
Component
Mode of Failure
QB
Board - Batt Charger
BE BR HR MA MP MW OC SC SO SR WP
ML
Bolt/Stud
CO
Cover
DL
DD
Diode/Rectifier
VF
Fuse
BR MA OC SR WP
FH
Fuse Holder
HS
MA
Meter Amp
MD
Mount - Cable Tie
BE BR CU MA MM WP
TN
Nut
SC
Scr Assy
YT
TC
Terminal
WT
Tie Cable
BE BR CU MA WP
XF
WF
Washer Flat
WL
Washer Lock
WH
BR CO HR II LR MA MW OC PC WP
51
Transfer Switch
AC Transfer Switch Control
AC TRANSFER SWITCH CONTROL

Code
Component
Mode of Failure
RA
Annunciator
AH AL BR CU LU MA MM MP MW OC SD SR
QW
Board - 2 to 3 Wire Conv
QV
Board Elevator Signal
QM
Board Mother
QO
Board - Prog Trans
AH AL BE BR HR ID MA MW OC SC SO SR WP
QQ
Board Sequencer
QF
Board - Time Delay
QX
Board Transformer
QZ
Board - Volt/Hz Sensing
BE BR HR ID MA MP MW OC SC SO SR WP
ML
Bolt/Stud
BK
Bracket/Support
QD
Control/Board-Digital
BE SC WP SO SR BR MW MA ID OC LU
QY
Control/Board-Display
SO SC OC MW MA ID BE
YD
Control/Software
BE ID BR WP CU MA MP NP PW SD
PC
Clamp
EE
Clock Exerciser
AZ
BR CO MA PC SR WP
XR
Contractor Reversing
BE BR .MA MM OC SE WP
CO
Cover
VF
Fuse
BR MA OC SR WP
FH
Fuse Holder
HI
Housing Indicator Lamp
BR CU WP
LT
Lamp/Light
BR CU OC SC SO WP
MA
Meter Amp
BR BE CU HR LR MA MW OC SD SR WP
ME
Meter Frequency
MV
Meter Volt
AM
Module Alarm
BR BE HR ID LR MA MM MW OC SC SO SR WP
VN
Module Communication
PA
Plate
BE BR CU MA MM WP
KC
Relay Control
KM
Relay Monitor
KT
Relay - Time Delay
RT
Resistor
BE BR HR MA MM MW OC SC S0 SR WP
SI
Shield
BE BR CU MA MM WP
SK
Socket Relay
SW
Switch
YT
BR CU MA MW OC PC 8R WP
YD
Software
BE BR CU ID LU MA MP NP PW SD WP
TC
Terminal
52
Transfer Switch
AC Transfer Switch Control
Code
Component
Mode of Failure
TX
Terminal Block/Rail
BR MA PC SR
WT
Tie Cable
BE BR CU MA WP
CT
XF
WF
Washer Flat
WL
Washer Lock
WH
BR CO HR II LR MA MW OC PC WP
AC
Touch Screen Display Board
BE BR ID MW SC SR WP SO OC MA HR
53
Transfer Switch
AE Transfer Switch Enclosure
AE TRANSFER SWITCH ENCLOSURE

Code
Component
Mode of Failure
NC
Bar - Neutral Connector
ML
Bolt/Stud
BK
Bracket/Support
GG
Bus Ground
BE BR CU MA MM WP
CD
Cabinet
BE BR CO CU MA MM SD WP ML
CH
Channel
PC
Clamp
CL
Clip
CO
Cover
DL
DO
Door
PE
Edging Protection
BR CU ER MA MM SD WP
GK
Gasket
BR CU ER LA LW MA ML MM
HK
Handle Lock
BE BR CU MA MM WP
HH
Hinge Door
YE
Key
BR CU MA MM WP
LW
Latch Cam
DL
Membrane
WP
TN
Nut
PY
Pin Hinge
BE BR CU MA MM WP
PA
Plate
BE BR CU MA MM WP
TI
Plate Barrier
BE BR CU MA MM WP
RL
Rod Guide
BE BR CU MA MM WP
NO
Rod Roll
BE BR CO MM PO WP
ST
Shield Protection
BE BR CU MA MM WP
SP
Spacer
YT
WO
Washer Bellville
WF
Washer Flat
WL
Washer Lock
54
Transfer Switch
AS Transfer Switch
AS TRANSFER SWITCH
Code
Component
Mode of Failure
AL
Actuator Linear
BE BR HR LR ML OC SR WO WP
AI
Arm Interlock
BE BR MA MM WO WP
XB
Bar Cross
IB
Bar Interlock
BR
Barrier Chute Arc
BX
Barrier Cross Handle
BH
Barrier Handle
BM
Barrier Mounting
MP
Base Mounting
XA
Block & Cross Bar Assy
ML
Bolt/Stud
BK
Bracket/Support
CB
Breaker Circuit
RQ
Chute Arc
BE BR MA MM WP
PC
Clamp
CC
Condenser/Capacitor
MK
Contact Moveable
BE BR MA MM OC WP
CS
Contact Stationary
BE BR MA MM OC WP
CO
Contractor Interlocking
BE BR MA MM OC SE WP
CO
Cover
GH
Handle Switch
BE BR CU MA MM WP
LS
Lever - Aux Sw
BR CU MA MM WP
LG
Lug
AE
Rod End Actuator
BE BR CU MA MM WP
AR
Rod Actuator
BE BR CU MA MM WP
IF
Standoff Insulator
XS
Switch Auxiliary
TC
Terminal
TX
Terminal Block/Rail
BR MA PC SR
WT
Tie Cable
BE BR CU MA WP
OT
Transfer Switch Assembly
BE BR CU ER HR MA MW OC PC MM SR WP ID
UT
U Strap
BE BR CU MA MM WP
WF
Washer Flat
WL
Washer Lock
WH
55
Special Failure Codes
SPECIAL FAILURE CODES

Codes listed on this page are to be used as failure codes for special circumstances. All six digits
of the failure code are shown here
Code
Description
XMMMFC
Miscellaneous Return Freight Charge
This code is for miscellaneous material return freight, when freight was not included on the
original claim and a second claim is required.
XXVMFC
Material Return Freight Charge
This code is for material return freight, when part return request was received from Cummins
Power Generation/Onan after the original claim was submitted. This is required on the second
claim.
XMTZOL
Service Tool Warranty
This code is for service tool warranty.

XMXTXI
Field Test Installation
This code is for field test units being installed in an application.

XMXTXM
Field Test Unit Maintenance
This code is for field test units requiring standard maintenance.

XMXTXO
Field Test Unit Inspection - Meets Specifications
This code is for field test units requiring inspection and meeting specifications.
XMXTXR
Field Test Removal
This code is for field test units being removed from an application.
XXLZXO
Inspection - No Problem Found - Meets Specification
This code is for inspection with no problem found. Unit meets specification.
XXMMNC
Miscellaneous (use this code only when code is not listed any where else)
Note: 99.98% of the time there will be a failure code available. This code is audited periodically
to monitor training and potential identification of possible new codes. If during an audit, it has been
determined that a code is available the Cummins Power Generation/Onan warranty administrator will
notify you of what the correct code should be and ask you to re-submit the warranty claim. If the
Cummins Power Generation/Onan warranty administrator agrees that a new code is required, no action on
claim will be taken. The Cummins Power Generation/Onan warranty administrator will notify the fail
code administrator, submitting a request to add a new fail code.
XXVKID
Field Factory Test Verification
This code is for factory test verification. The code requires an authorization number.
XXVZID
Root Cause Indeterminate
This code is for root cause indeterminate adjustments, when claim is paid prior to determining
root cause and the corrective action is unknown. If the corrective action is known do not use this fail
code. This code requires an authorization number. This code is primarily used for units returned to the
factory for analysis.
56
Index
Alphabetical Component Index
Index
Chute Arc............................................... 54
Cross Handle ......................................... 54
Handle.................................................... 54
Mounting ............................................... 54
Base
Mounting ............................................... 54
Base Assy
IGN ........................................................ 13
Oil .......................................................... 22
Basin
Rupture .................................................. 16
Battery...................................................... 13
Rack ....................................................... 44
Station.................................................... 42
Bearing ..................................... 8, 12, 19, 33
Cam........................................................ 10
Clutch .................................................... 20
Compressor............................................ 20
Crankshaft.............................................. 10
Idler........................................................ 10
Rod ........................................................ 10
Turbocharger ......................................... 21
Bearing Cap............................................. 10
Bearing Insert
Endbell................................................... 34
Belt.................................................. 8, 13, 19
Block
Assy-Cyl ................................................ 10
Cross Bar Assembly .............................. 54
Blower
Motor ..................................................... 20
Wheel................................................. 8, 33
Board
2 -3 Wire Conv ...................................... 51
3PH OV ................................................. 29
Alarm Relay........................................... 29
Analog ................................................... 29
Battery Charger ................... 28, 29, 41, 50
Control ................................................... 29
Control Panel ......................................... 20
Customer Interface ................................ 29
Day Tank ............................................... 16
Digital .................................................... 29
Display............................................. 29, 42
Actuator
Governer ................................................ 19
Linear..................................................... 54
Surge Brake ........................................... 39
Adapter
Air cleaner ............................................. 21
Exhaust .................................................. 15
Flange .............................. 8, 15, 16, 21, 22
Gen ........................................................ 34
Adapter Assembly
Oil Filter ................................................ 22
Air Cleaner Assembly............................. 21
Alternator - Battery Charger................. 13
Annunciator....................................... 29, 51
Arm
Gov ........................................................ 19
Interlock................................................. 54
Assembly
Axle ....................................................... 39
Ether Injection ....................................... 25
Rope....................................................... 24
Auto
Gen Load Control .................................. 42
Trans & Load Control ........................... 42
AUX
Drive ...................................................... 12
Backplate
Assembly ............................................... 10
Mag........................................................ 10
Baffle ........................................................ 34
Ball Joint .................................................. 16
Band-MTG............................................... 16
Bar
Alluminium............................................ 47
Cast Iron ................................................ 47
Copper ................................................... 47
Cross ...................................................... 54
Interlock................................................. 54
Neutral Bus ............................................ 32
Neutral Connector ................................. 53
Steel ....................................................... 47
Barrel ....................................................... 34
Barrier
Bus ......................................................... 44
57
Index
Elevator Signal ...................................... 51

Engine Interface..................................... 29
Engine Monitor...................................... 29
Gov Output Stage .................................. 29
Mag Pick-Up ......................................... 29
Mother ............................................. 29, 51
Power Unit............................................. 20
Prog Trans ....................................... 29, 51
PT/CT .................................................... 29
Pulse Alarm ........................................... 29
Reconnection ......................................... 29
Sequencer .............................................. 51
Signal Module ....................................... 29
Time Delay ...................................... 29, 51
Transformer ........................................... 51
Volt/HZ/Sensing.................................... 51
Board-Digital
Control ................................................... 51
Board-Display
Control ................................................... 51
Body, air cleaner ..................................... 21
Bolt/Stud .................................................. 21
Box
Circuit Breaker ...................................... 32
Control ................................................... 29
Junction.................................................. 13
Terminal ................................................ 32
Bracket/Support...................................... 32
Breaker
Circuit ........................................ 13, 29, 54
Pan ......................................................... 44
Power Circuit................................... 32, 43
Breather
Assembly ............................................... 21
Hose/Tube.............................................. 21
Brush ........................................................ 34
Holder Assembly ................................... 34
Spring .................................................... 34
Bus ............................................................ 44
Support ............................................ 44, 53
By-Pass Thermostat ................................ 20
Cabinet ..................................................... 53
Cable
Battery ................................................... 13
Choke..................................................... 16
Magnetic Pickup.................................... 13
Camshaft.................................................. 26
Cap
Fuel ........................................................ 16
Indicator................................................. 22
Oil Fill ................................................... 22
Radiator ................................................... 8
Rain........................................................ 15
Rotor Ignition ........................................ 13
Carburetor............................................... 16
Carrier-Bearing ...................................... 19
Carrying Frame ...................................... 37
Carton ...................................................... 48
Channel .................................................... 53
Choke ....................................................... 16
Clamp ....................................................... 21
Clip ........................................................... 29
Clock-Exerciser ....................................... 42
Clutch ....................................................... 12
Compressor............................................ 20
Coil
Form-Rotor ............................................ 33
Ignition .................................................. 13
Stator Wire............................................. 34
Compressor.............................................. 20
Condenser
Capacitor.............................. 13, 29, 34, 54
Radiator ................................................. 20
Contact
Block...................................................... 42
Moveable ............................................... 54
Stationary............................................... 54
Contactor
Interlocking............................................ 54
Reversing............................................... 51
Control
Board-Digital......................................... 51
Board-Display........................................ 51
Constant Temp....................................... 20
General Assembly ................................. 29
Remote Start .......................................... 29
Tank-Day ............................................... 16
Control/Software..................................... 51
Controller
Governor................................................ 19
Var/Pow/Factor...................................... 29
Convertor-Fuel........................................ 16
Coolant-Antifreeze.................................. 47
Cooler-Oil ................................................ 22
Coupling
Pump Drive............................................ 16
58
Index
Cover
Gearcase ................................................ 10
Cover8, 10, 13, 15, 16, 19, 20,
26, 28, 29, 32, 34, 41, 50, 51, 53, 54
Crankshaft ............................................... 10
Crate - Wood ........................................... 48
Cup
Governor................................................ 19
Oil .......................................................... 22
Cylinder head .......................................... 26
Damper
Bar-Rotor ............................................... 33
Vibration................................................ 16
Decal, Label, Silkscreen, Tag8,
12, 16, 28, 29, 34, 37, 38, 41, 44, 48, 50,
53
Diaphragm ............................................... 16
Diode/Rectifier ........................................ 28
Disc Drive Rotor...................................... 33
Disc-Retention ......................................... 33
Display Board - Touch Screen ............... 52
Dolly ......................................................... 37
Drip pan ................................................... 37
Duct .......................................................... 38
Air............................................................ 8
Edging - Protection ................................. 53
Elbow........................................................ 21
Element
Air filter ................................................. 21
Breather ................................................. 21
Safety filter ............................................ 21
Thermostat ............................................. 16
Enclosure
Generator Set ......................................... 38
Transfer Switch ..................................... 53
End Bell - Gen ......................................... 34
Evaporator............................................... 20
Eye Bolt - Lifting..................................... 34
Fan.............................................................. 8
Fender /Bumper ...................................... 39
Filter
Fuel ........................................................ 16
Oil .......................................................... 22
Water ....................................................... 8
Flasher...................................................... 42
Float.......................................................... 16
Flywheel ................................................... 12
Foam......................................................... 47
Foot -Mounting ....................................... 34

Fuel Cooler .............................................. 16
Fuse....................... 13, 28, 30, 41, 43, 50, 51
Holder13, 28, 30, 41, 43, 50,
51
Gasket
Cylinder Head........................................ 26
Gear Cover............................................. 10
Oil Base/Pan .......................................... 10
Valve Cover........................................... 26
Gasket8, 10, 12, 15, 16, 19, 20,
21, 22, 26, 53
Gauge
Coolant Temp ........................................ 30
Fuel Level .............................................. 16
Fuel Pressure ................................... 16, 30
Mechanical Oil Press............................. 22
Oil Pressure ........................................... 30
Oil Temp................................................ 30
Gear............................ 10, 12, 13, 19, 22, 26
Glow Plug................................................. 13
Grill/Screen.............................................. 30
Grommet.................................................. 30
Ground Strap .......................................... 30
Guard
Sheet Metal............................ 8, 12, 20, 34
Wire Fan .................................................. 8
Gusset ....................................................... 47
Handle ...................................................... 24
Latch ................................................ 38, 44
Lock ........................................... 38, 44, 53
Switch .................................................... 54
Hanger - Exhaust .................................... 15
Heat Exchanger......................................... 8
Heater
Battery ................................................... 25
Control ................................................... 30
Coolant .................................................. 25
Core ....................................................... 20
Generator ............................................... 32
Oil .......................................................... 25
Hinge - Door ............................................ 38
Hitch - Assembly ..................................... 39
Holddown - Battery................................. 37
Holder - Synch Lamp ............................. 43
Hole Plug8, 13, 16, 21, 30, 34,
44
Horn ......................................................... 30
59
Index
Hose
Air Conditioning.................................... 20
Brake...................................................... 39
Coolant ........................................ 8, 20, 25
Guel Line ............................................... 16
Oil .......................................................... 22
Preheat ................................................... 16
Vacuum.................................................. 16
Housing
Indicator Lamp ................................ 30, 51
Panel/Post/Rail8, 12, 19, 20,
28, 30, 34, 38, 41, 44, 50
Hub ............................................... 12, 19, 33
Impeller...................................................... 8
Indicator - Service................................... 21
Injection - Pump...................................... 16
Insulation
Phase Blanket ........................................ 34
Rotor Side .............................................. 33
Rotor Slot............................................... 33
Stator Slot .............................................. 34
Inverter Assembly................................... 30
Isolator Vibration ................................... 30
Jet ............................................................. 17
Key............................................................ 17
Knob ......................................................... 17
Lamination .............................................. 33
Lamp
Light .................................... 30, 39, 42, 51
Synch ..................................................... 43
Latch
Cam........................................................ 53
Rubber ................................................... 20
Lead Assy - Thermocouple..................... 30
Lever - Aux SW....................................... 54
Limiter - Cranking.................................. 30
Line
Brake...................................................... 39
Fuel ........................................................ 17
Oil .......................................................... 22
Linkage - Choke/Throttle....................... 17
Lubricant ................................................. 47
Lug............................................................ 54
Magnet ............................................... 33, 34
Maintainer - Oil Level ............................ 22
Manifold
Exhaust .................................................. 15
Intake ..................................................... 21
Manuals.................................................... 48
Membrane................................................ 53
Meter
AMP .............................. 28, 30, 41, 50, 51
AMP ...................................................... 43
Frequency .................................. 30, 43, 51
Hour ........................................... 20, 30, 43
Power Factor.................................... 30, 43
Sync Scope ............................................ 43
Tachometer ............................................ 30
Var ......................................................... 43
Volt ...................................... 28, 30, 43, 51
Watt ................................................. 30, 43
Watt/Var ................................................ 43
Module
Alarm ..................................................... 51
Communication ............................... 30, 51
Control ................................................... 20
Excit Loss .............................................. 30
Idlematic ................................................ 30
Ignition .................................................. 13
Load Share............................................. 42
Paralleling.............................................. 30
Protection............................................... 30
Motor - Louver........................................ 38
Muffler ..................................................... 15
Name - Plate ............................................ 48
Needle
Idle Adj .................................................. 17
Main....................................................... 17
Nozzle - Fuel Injection ............................ 17
Nut8, 10, 12, 13, 15, 17, 19, 21,
22, 28, 30, 32, 34, 37, 38, 39, 41, 44, 50,
53
O - Ring................................................ 8, 26
Oxygen-Sensor ........................................ 17
Paint ................................................... 44, 48
Pan - Oil ................................................... 22
Paralleling System Control .................... 42
PCB Assy - Gauge BD............................. 30
Pencil - Zinc ............................................... 8
Pin
Dowel .............................................. 10, 12
Hinge ............................................... 38, 53
Roll .................... 17, 19, 22, 26, 33, 34, 44
Pipe
Exhaust .................................................. 15
Fittings................. 8, 15, 17, 20, 21, 22, 26
60
Index
Piston........................................................ 10
Pin.......................................................... 10
Plate.............................................. 17, 51, 53
Barrier.................................................... 53
Rear Bearing .......................................... 10
Throttle .................................................. 17
Plug............. 8, 10, 12, 15, 17, 19, 21, 22, 26
Plunger
By Pass .................................................. 22
Plunger Points ......................................... 13
Points........................................................ 13
Potentiometer .................................... 30, 42
Progr Contr
Centrl Proc............................................. 42
Input....................................................... 42
Output .................................................... 42
Power Supply......................................... 42
Pulley
Alternator............................................... 13
Fan ........................................................... 8
Pulse Alarm ............................................. 42
Pump
Coolant .................................................... 8
Electrical Fuel........................................ 17
Mechanical Fuel .................................... 17
Oil .......................................................... 22
Pyrometer ................................................ 30
Radiator ..................................................... 8
Reactor ................................. 31
Receiver Dryer ........................................ 20
Receptacle ................................................ 31
Regulator
LPG........................................................ 17
Oil Level ................................................ 22
Relay
Control........... 13, 25, 31, 42, 51
Differential ............................................ 45
Ground Fault.......................................... 45
High Speed Auxiliary ............................ 45
Lockout.................................................. 45
Monitor .................................................. 51
Neg Sequence ........................................ 45
O/U Frequency ...................... 31
O/U Voltage .................... 31, 45
Over Current .......................................... 45
Reverse Power................. 31, 45
Synch Check .......................................... 45
Time Delay................ 31, 42, 51
Resister..................................................... 13
Rib - Generator Stator ........................... 34
Ring
Gear ....................................................... 12
Retainer...................... 8, 10, 12, 17, 26, 33
Set .......................................................... 10
Rocker Arm ............................................. 26
Rod
Actuator ................................................. 54
Connecting............................................. 10
Governor................................................ 19
Guide ..................................................... 53
Push ....................................................... 26
Roll ........................................................ 53
Steel ....................................................... 47
Throttle Control ..................................... 17
Rod End - Actuator................................. 54
Rotor
Exciter.................................................... 33
Ignition .................................................. 13
Main................................................. 19, 33
PMG ...................................................... 33
Round
Aluminum.............................................. 47
Steel ....................................................... 47
RTD .......................................................... 32
SCR Assy.................................................. 50
Screw .......................................................... 8
Assembly ......................................... 28, 41
Jack ........................................................ 39
Stock ...................................................... 47
Seal ......................... 9, 10, 12, 13, 17, 19, 20
Valve Stem ............................................ 26
Sealants - Thrds, Gskts........................... 47
Sender
Coolant Temp .......................................... 9
Low Coolant ............................................ 9
Oil Pressure ........................................... 22
Oil Temp................................................ 22
Sensor
DC Under Voltage ................................. 42
Frequency .............................................. 43
Mag Pickup............................................ 19
Master Start ........................................... 42
Oxygen .................................................. 17
Separator
Fuel/Water ............................................. 17
Rotor Slot............................................... 33
61
Index
Steel ....................................................... 47
Support - Engine Front .......................... 37
Suppressor - Volts ................................... 31
Switch ..................................... 14, 31, 42, 51
Auxiliary................................................ 54
Basin ...................................................... 17
Binary .................................................... 20
Exh Temp .............................................. 15
Float ....................................................... 17
Hi Temp Pre-alarm .................................. 9
Hi Temp Shutdown.................................. 9
Low Eng Temp ........................................ 9
Oil Level ................................................ 22
Oil Pressure ........................................... 22
Overspeed ........................................ 32, 33
Rotary/Selector28, 31, 41, 42,
50, 51, 53
Vacuum.................................................. 17
Synchronizer............................................ 43
Tank
Expansion ................................................ 9
Fuel ........................................................ 17
Fuel Day ................................................ 17
Oil LevelMaintainer .............................. 22
Overflow.................................................. 9
Sub-base, Fuel ....................................... 17
Tape.................................................... 47, 48
Sealing Foam ................................... 37, 38
Tappet ...................................................... 26
Terminal .................................................. 41
Block...................................................... 42
Block/Rail 14, 28, 31, 35, 52, 54
Terminal14, 28, 31, 33, 35, 42, 43,
52, 54
Thermostat .............................. 9, 22, 25, 31
Thermostat Housing ................................. 9
Tie - Cable9, 28, 31, 35, 41, 42,
43, 50, 52, 54
Tip - Nozzle .............................................. 17
Tire & Wheel Assembly ......................... 39
Tolerance Ring ........................................ 35
Torque Limiter ....................... 31
Touch Screen - Display Board ............... 52
Transducer - Var..................................... 43
Transfer Switch Assembly ..................... 54
Transfer Switch Battery Charger.......... 50
Transfer Switch Control......................... 51
Transfer Switch Enclosure..................... 53
Shaft
Assy - Rocker ........................................ 26
Throttle .................................................. 17
Sheet
Aluminum.............................................. 47
Steel ....................................................... 47
Shield........................................................ 51
Heat.............................................. 9, 15, 38
Protection............................................... 53
Shims ........................................................ 17
Shroud Sheet Metal .................................. 9
Shutter........................................................ 9
Silencer - Air Intake ............................... 21
Siphon Break ........................................... 15
Skid........................................................... 37
Wood ..................................................... 48
Sleeve.................................................. 10, 19
Crankshaft.............................................. 10
Sleeving - Insulation................................ 47
Slip Rings ................................................. 33
Socket - Relay .............................. 31, 42, 51
Software................................... 31
Solenoid
Start ................................. 14, 31
Stopping................................................. 14
Spacer......... 9, 15, 17, 19, 33, 35, 37, 38, 53
Spark Plug ............................................... 14
Spark Plug Boot ...................................... 14
Spring ............................... 17, 19, 22, 26, 35
Pin.............................................. 17, 19, 35
Steel ....................................................... 47
Standoff - Insulator..................... 31, 32, 54
Starter ...................................................... 14
Recoil..................................................... 24
Stator
DC.......................................................... 14
Excciter.................................................. 35
Main................................................. 19, 35
PMG ...................................................... 35
Strainer .................................................... 22
Strap
Adjusting ............................................... 14
Muffler................................................... 15
String........................................................ 47
Strip
Aluminum.............................................. 47
Brass ...................................................... 47
Copper ................................................... 47
62
Index
Solenoid....................................... 9, 18, 20
Water Saver ............................................. 9
Valve - Seat
Exhaust .................................................. 26
Intake ..................................................... 26
Varistor.............................. 31, 35
Voltage Regulator
DC.................................................... 14, 31
Washer
Balance .................................................. 19
Bellville ..................................... 12, 33, 53
Bevel................................................ 37, 38
Flat9, 11, 12, 14, 15, 18, 19, 21,
23, 26, 28, 31, 32, 33, 35, 37, 38, 39, 41,
44, 50, 52, 53, 54
Lock9, 11, 12, 14, 15, 18, 19, 21,
23, 26, 28, 31, 32, 33, 37, 38, 39, 41, 44,
50, 52, 53, 54
Thrust..................................................... 11
Wedge - Rotor Slot............................ 33, 35
Weight-Balance ....................................... 33
Wire
Copper ................................................... 47
Spark Plug ............................................. 14
Steel ....................................................... 47
Wiring Harness/Leads14, 25, 28,
31, 32, 41, 42, 43, 50, 52
Transformer
Current....................... 31, 43, 52
Voltage .... 28, 31, 41, 43, 50, 52
Transister................................................. 31
Tube.................................... 9, 10, 20, 21, 25
Exhaust .................................................. 15
Fuel ........................................................ 17
Oile Filter............................................... 23
Push ....................................................... 26
Tubing
Aluminum.............................................. 47
Bundy .................................................... 47
Copper ................................................... 47
Flex ........................................................ 15
Steel ....................................................... 47
Turbocharger .......................................... 21
U - Strap................................................... 54
Valve
Breather ................................................. 10
Cap......................................................... 26
Check ............................................... 17, 23
Drain ................................ 9, 12, 17, 23, 25
Exhaust .................................................. 26
Expansion .............................................. 20
Float ....................................................... 18
Guide ..................................................... 26
Intake ..................................................... 26
Lock ....................................................... 26
Rain........................................................ 11
63

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Fail Codes Manual

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What is the purpose of failure codes?

What is the purpose of failure codes?

How are failure codes structured?

How are failure codes structured?

Warranty Failure Code Manual

The middle two letters

The last two letters

Corrosion, Rust, Scale

Clogged (Foreign Material)

Eroded, Pitted, Fretted, Flaked, Debonded

Will Not Prime

Leaks - Fuel/Gas Air Mixture

Stripped, Cross Threaded

Seized, Scored, Scuffed

PARALLELING SYSTEM SECTION ............................................................................ 41

OC ENGINE COOLING SYSTEM ................................................................................................9

OC Engine Cooling System

OC ENGINE COOLING SYSTEM

Decal, Label, Silkscreen, Tag

Guard Sheet Metal

Guard - Wire Fan

OC Engine Cooling System

Sender- Coolant Temp

Sender - Low Coolant

Switch - Hi Temp Pre Alarm

Switch Hi Temp Shutdown

Switch - Low Eng Temp

Valve - Water Saver

OB Engine Cylinder Block

OB ENGINE CYLINDER BLOCK

Blk Assy Cyl

Eye Bolt Lifting

Gasket - Gear Cover

Gasket - Oil Base/Pan

Plate Rear Bearing

OB Engine Cylinder Block

Decal, Label, Silkscreen, Tag

Eye Bolt Lifting

Guard Sheet Metal

Alternator - Batt Charg

Base Assy IGN

Cable - Magnetic Pickup

Cap - Rotor Ignition

Spark Plug Boot

Wire - Spark Plug

Switch - Exh. Temp

OF Engine Fuel System

OF ENGINE FUEL SYSTEM

Board - Day Tank

Control - Tank Day

Coupling - Pump Drive

Decal, Label, Silkscreen, Tag

Gauge - Fuel Level

Gauge - Fuel Pressure

Hose - Fuel Line

OF Engine Fuel System

Needle - Idle Adj

Nozzle - Fuel Injection

Pump - Electrical Fuel