Scribd Logo
Upload

Welcome to Scribd!

  • 509 views

    U140E U241E Vac Locations

    Uploaded by

    PedroMecanico
    U140E U241E Vac Locations

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    U140E U241E Vac Locations

    Uploaded by

    PedroMecanico
    509 views5 pages
    U140E U241E Vac Locations

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    U140E U241E Vac Locations

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    509 views5 pages

    U140E U241E Vac Locations

    Uploaded by

    PedroMecanico
    U140E U241E Vac Locations

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    toyota U140E/F, U240E, U241E 

    Zip Kit U140E-U241E-ZIP Available.

    TIME TESTED INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations

    20

    15

    10

    25

    Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
    with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.

    0
    30
    VACUUM
    TEST

    Upper Valve Body Bottom Side U


     241E Shown Here
    Click on Sonnax part numbers to see more information.
    C2 (Direct) Lockup Valve

    C2 (Direct) Exhaust Valve

    Burned C2 clutch
    Slipping/Flares in 3rd and 4th

    Burned C2 clutch
    Slipping/Flares in 3rd and 4th

    Clutch Apply Control Plunger


    Valve Assembly
    Clutch failure
    Burnt clutches

    Shift complaints

    Replace with Sonnax Part No.


    57917E-05K*

    End Plugs, Multiple Locations


    Oil pressure loss
    Shift, engagement and converter complaints
    Replace with Sonnax Part No.
    57917E-20K*
    NOTE: Four Locations =

    Secondary Regulator Valve


    Harsh lockup
    Converter apply/release complaints
    Burnt converters

    Replace with Sonnax Part No.


    57917E-16K

    Lockup Control Valve


    TCC apply/release problems
    Converter codes
    Burnt converters
    NOTE: Test both ports at the same time.

    Lockup Relay Valve

    TCC apply/release problems


    Converter codes
    Burnt converters
    Overheating

    Solenoid Modulator Valve


    Harsh/Flare upshifts
    TCC slip or RPM cycling
    Low cooler flow

    Overheating
    Excessive reverse pressure
    Bind-up or banging shifts

    B1 (2nd Gear Brake)


    Control Valve
    Burned B1 brake
    Slipping/Flares in 2nd gear

    Replace with Sonnax Part No.


    57917E-13K
    2014 Sonnax Industries, Inc.
    800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    U140E-U241E-Vac-Locations01-30-14
    Page 1

    toyota U140E/F, U240E, U241E 

    Zip Kit U140E-U241E-ZIP Available.

    TIME TESTED INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations


    Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
    with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.

    20

    15

    10

    25

    0
    30
    VACUUM
    TEST

    Upper Valve Body Top Side U241E Shown Here


    Click on Sonnax part numbers to see more information.
    C2 (Direct) Accumulator Piston

    B1 (2nd Gear) Accumulator Piston

    Burned C2 clutch
    Slipping/Flares in 3rd and 4th

    Burned B1 brake
    Slipping/Flares in 2nd

    Replace with Sonnax Part No.


    57917E-19K*

    Replace with Sonnax Part No.


    57917E-19K*

    2014 Sonnax Industries, Inc.


    800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    U140E-U241E-Vac-Locations01-30-14
    Page 2

    toyota U140E/F, U240E, U241E 

    Zip Kit U140E-U241E-ZIP Available.

    TIME TESTED INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations

    20

    15

    10

    25

    Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
    with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.

    0
    30
    VACUUM
    TEST

    Lower Valve Body Bottom Side U241E


    
    Shown Here
    Click on Sonnax part numbers to see more information.
    Pressure Regulator Valve
    Low/High line pressure
    Soft/Harsh shifts
    Clutch and brake failure
    Higher than normal reverse pressure
    Low converter pressure
    Replace with Sonnax Part No.
    57917E-08K

    C2 (Direct Clutch)
    Control Valve
    Burned C2 clutch
    Slipping/Flares in 3rd and 4th

    Boost Valve Assembly


    Insufficient line rise in drive ranges
    Higher than normal reverse pressure
    Soft shifts

    Replace with Sonnax Part No.


    57917E-01K*

    B2 (1st and Reverse


    Brake) Control Valve
    Burned B2 brake
    Delayed reverse
    Delayed engagement in manual low

    B1 (2nd Gear Brake)


    Control Valve

    End Plugs, Multiple Locations

    Burned B1 brake
    Slipping/Flares in 2nd gear

    Oil pressure loss


    Shift, engagement and converter complaints
    Replace with Sonnax Part No.
    57917E-20K*
    NOTE: Three Locations =

    2014 Sonnax Industries, Inc.


    800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    U140E-U241E-Vac-Locations01-30-14
    Page 3

    toyota U140E/F, U240E, U241E 

    Zip Kit U140E-U241E-ZIP Available.

    TIME TESTED INDUSTRY TRUSTED

    OE Exploded View
    Upper & Lower Valve Body U241E Shown Here
    Upper Valve Body
    Bottom Side Shown

    Upper Valve Body Descriptions

    I.D. No.

    Description

    101

    C2 Lock Valve

    102

    Secondary Regulator Valve

    103

    Lockup Control Valve

    104

    Lockup Relay Valve

    105

    Solenoid Modulator Valve

    106

    B3 Orifice Control Valve

    103

    107

    B1 Lock Valve

    104

    108

    Clutch Apply Control Valve

    109

    C2 Exhaust Valve

    110

    Three-Way Check Valve

    110
    101

    109

    102
    108
    107
    106
    105

    111
    Upper Valve Body Descriptions

    I.D. No.

    112
    101

    Description

    111

    C2 Accumulator Piston

    112

    B1 Accumulator Piston

    Upper Valve Body


    Top Side Shown

    2014 Sonnax Industries, Inc.


    800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    U140E-U241E-Vac-Locations01-30-14
    Page 4

    toyota U140E/F, U240E, U241E 

    Zip Kit U140E-U241E-ZIP Available.

    TIME TESTED INDUSTRY TRUSTED

    OE Exploded View
    Upper & Lower Valve Body U241E Shown Here
    Checkball is not used in all units.
    Only use in models that have a
    corresponding hole in the
    separator plate at this location.

    Lower Valve Body Descriptions

    I.D No.

    Description

    201

    C2 Control Valve

    202

    Main Regulator Valve

    203

    B2 Control Valve

    204

    B1 Control Valve

    205

    3-4 Shift Valve

    206

    Manual Valve

    201
    202
    203
    204
    205
    206

    Lower Valve Body


    Bottom Side Shown

    Lower Valve Body


    Top Side Shown

    2014 Sonnax Industries, Inc.


    800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    U140E-U241E-Vac-Locations01-30-14
    Page 5

    You might also like