Lifting Test

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Plate Yield strengthFy =

Pin diameter

38.0 ksi
4.25 inch

=
=

262 N/mm2
107.95 mm

Pade Eye Dimension


Number of cheek plate
Dimension (mm)
W
X
H
500
250
150

2
RM
210

Rhole
65

R ch out
180

W
H
Rhole

=
=
=

19.69 inch
5.91 inch
2.56 inch

X
Rm
Dhole

R ch out
T
w
Hw

=
=
=
=

7.09 inch
3.54 inch
0.63 inch
600 mm

Rch in
t

Effective bearing angle

=
Resultant force angle

T
90
=
=
=
=
=
=

t
20
9.84
8.27
2*Rhole
5.12
2.56
0.79

120 Degrees

70 Degrees

60

Taking pad eye extreme case


Lifting load
Fload
=
=

Maximum sling loading from lifting analysis


100000 kg
=
100 tonne

Load factor
f
=
F max load

3
Fload x f

Static sling load =


FSL
=

661.386 kips

2943 kN

661.386 kips

2943 kN

Strength Analysis for Pad Eye At Section Through Pinhole


A) Check For Bearing
a.
F br

Bearing Force
= FSL
=

661.386 kips

2943 kN

b.
TPL

Total plate thickness


T + NCH * t
=
=

c.
Abr

d.
fbr

5.12 inch

Bearing Area
=
TPL*(d/2**/180)
=
22.78 inch2

130 kN

14695.85 mm2

Actual bearing stress


=
Fbr/Abr
=
29.0354 ksi
=
<
0.9 Fy, Allowable bearing stress
=
34.19 ksi
=

200.26 N/mm2
235.8 M/mm2

B) Check For Pull Out Double Shear


a.
Fsh

Shear Force
=

b.

Shear Area (Effective)


2*[NCH*t(Rchout-Rchin)+ T(RM-Rhole)]
=

Ash

=
c.
fv

661.386 kips

54.72 inch2

2943 kN

35300 mm2

Actual Shear Stress


=
Fsh/Ash
=
12.09 ksi
=
83.37 N/mm2
<
0.4*Fy
Allowable tensile stress at area pinhole
=
15.19 ksi
=
104.8 N/mm2

C) Check For Tension At Section Through Center Of Pinhole


a.
FT

Tensile Force
=

b.

Consider Section along lower semi-circumference of check plate effective


net area

Ate1

c.
ft1

661.386 kips

2*[T(RM-Rhole)+NCH*t(Rchout-Rchin)]
=
54.72 inch2
=

2943 kN

35300 mm2

Actual tensile stress


=
FT/Ate1
=
12.09 ksi
=
83.37 N/mm2
<
0.45*Fy
Allowable tensile stress at area pinhole
=
17.09 ksi
=
117.9 N/mm2

D) Check For Tensile At Section Around Underside Of Cheek Plate


a.
Ate2

b.
ft2

Effective net Area


=
T*[pi*Rchout+2*(RM-Rchout)]
=
87.26 inch2

56293.8 mm2

Actual tensile stress


=
FT/Ate2
=
7.58 ksi
=
52.28 N/mm2
<
0.6*Fy
Allowable tensile stress at area pinhole
=
22.79 ksi
=
157.2 N/mm2

E) Check For Circumferential Weld Between Main Plate & Cheek


a.
Ftw

Weld Strength for E70xx Electrode


=
70 ksi

482.81 N/mm2

b.
Fsw

Allowable Stress
=
0.3*Ftw
=

144.843 N/mm2

c.
Pcd

21 ksi

Load on Cheek Plate


FSL*t/(T+NCH*t)
=
=

d.
Lg

101.75 kips

Weld size required


=
Pcd/(Fsw*Rchout*pi*0.707)
=
0.31 inch

e.
Weld size provided
Fillet Weld Lgw
=
Lgw

0.59 inch
>

Lg

452.77 kN

7.82 mm

15.0 mm
(OK!!)

w
16

56293.8
5400
50893.8

32400

inch
inch
inch
inch
inch

35593.8 = T*Rchout*p
16200 *p
3.141593

(OK!!)

3.141593
(OK!!)

check plate effective

(OK!!)

(OK!!)

FSL*cos
=

226.21 kips

1006565 N

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