ANSI-HI 9.8 - 1998 Pump Intake Design
ANSI-HI 9.8 - 1998 Pump Intake Design
ANSI-HI 9.8 - 1998 Pump Intake Design
8-1998
ANSI/HI 9.8-1998
Pump Intake
Design
9 Sylvan Way
Parsippany, New Jersey
07054-3802
www.pumps.org
ANSI/HI 9.8-1998
Sponsor
Hydraulic Institute
www.pumps.org
American
National
Standard
Published By
Hydraulic Institute
9 Sylvan Way, Parsippany, NJ 07054-3802
www.pumps.org
Contents
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Pump Intake Design
9.8
A-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
A-2
A-2.1
A-3
Controlling cross-flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
A-4
A-4.1
Free-surface approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
A-4.2
A-5
A-5.1
Free-surface vortices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
A-5.2
Sub-surface vortices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
A-5.3
Pre-swirl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
A-5.4
A-6
Appendix B
Sump Volume. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
B-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
B-2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
B-3
B-4
Appendix C
iii
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
C-2.1
C-2.2
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Appendix E
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figures
9.8.1 Recommended intake structure layout . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.8.2 Filler wall details for proper bay width . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.8.3 Type 10 formed suction intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9.8.4A Wet pit duplex sump with pumps offset . . . . . . . . . . . . . . . . . . . . . . . . 7
9.8.4B Wet pit duplex sump with pumps centerline. . . . . . . . . . . . . . . . . . . . . 7
9.8.4C Dry pit/wet pit duplex sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9.8.5A Wet pit triplex sump, pumps in line . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9.8.5B Wet pit triplex sump, compact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9.8.5C Dry pit/wet pit triplex sump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9.8.6 Trench-type wet well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9.8.7 Trench-type wet well with formed suction inlet . . . . . . . . . . . . . . . . . . . . 9
9.8.8 Datum for calculation of submergence . . . . . . . . . . . . . . . . . . . . . . . . . 10
9.8.9 Definitions of V and D for calculation of submergence. . . . . . . . . . . . . 11
9.8.10 Open bottom can intakes (pumps less than 315 l/s [5000 gpm]) . . . . 12
9.8.11 Closed bottom can . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.8.12 Submersible vertical turbine pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.8.13 Open trench-type wet well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9.8.14 Open trench-type wet well for pumps sensitive to loss of prime. . . . . 16
9.8.15 Circular wet pit with sloping walls and minimized horizontal
floor area (submersible pumps shown for illustration) . . . . . . . . . . . . . . . . . . . . 18
9.8.16 Circular wet pit with sloping walls and minimized horizontal
floor area (dry pit pumps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.8.17 Confined wet wall design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.8.18 Common intakes for suction piping showing submergence
datum references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.8.19 Recommended suction piping near pump, all pump types
(D = pipe diameter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
9.8.20 Examples of suction pipe fittings near pump that require
approval of the pump manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
iv
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
v
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Purpose of Standards
1) Hydraulic Institute Standards are adopted in the public interest and are
designed to help eliminate misunderstandings between the manufacturer,
the purchaser and/or the user and to assist the purchaser in selecting and
obtaining the proper product for a particular need.
2) Use of Hydraulic Institute Standards is completely voluntary. Existence of
Hydraulic Institute Standards does not in any respect preclude a member
from manufacturing or selling products not conforming to the Standards.
vii
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Revisions
The Standards of the Hydraulic Institute are subject to constant review, and revisions are undertaken whenever it is found necessary because of new developments and progress in the art. If no revisions are made for five years, the
standards are reaffirmed using the ANSI canvas procedure.
Over the past several decades, long-term performance results for many different
centrifugal and axial flow pumping facilities have become available. Based on
some less than satisfactory results, the industry has recognized a need for updating the standard approaches to designing pump intake structures and suction piping. In response to this evolving need, the Hydraulic Institute has improved and
expanded its recommendations for designing intake structures for centrifugal, vertical turbine, mixed-flow, and axial-flow pumps and added intake designs for solidsbearing liquids.
This standard is a result of the combined efforts of a balanced committee that was
formed to reflect the perspectives of sump designers, hydraulic researchers, pump
manufacturers, and end users. It replaces ANSI/HI 1.1-1.5-1994 Section 1.3.3.6
and ANSI/HI 2.1-2.5-1994 Section 2.3.5.
The intent of this current edition of the pump intake design standard is to provide
designers, owners and users of pumping facilities a foundation upon which to
develop functional and economical pumping facility designs. The material has
been prepared with the deliberate goals of both increasing understanding of the
subject and establishing firm design requirements.
Scope
This standard provides intake design recommendations for both suction pipes and
all types of wet pits. While specific intake design is beyond the scope of the pump
manufacturers responsibility, their comments may be helpful to the intake
designer.
Units of Measurement
Metric units of measurement are used; and corresponding US units appear in
brackets. Charts, graphs and sample calculations are also shown in both metric
and US units.
Since values given in metric units are not exact equivalents to values given in US
units, it is important that the selected units of measure to be applied be stated in
reference to this standard. If no such statement is provided, metric units shall govern.
Consensus
Consensus for this standard was achieved by use of the canvas method. The following organizations, recognized as having interest in the pump intake designs
were contacted prior to the approval of this revision of the standard. Inclusion in
this list does not necessarily imply that the organization concurred with the submittal of the proposed standard to ANSI.
Ahlstrom Pumps, LLC
Alden Research Laboratory, Inc.
Bechtel Corporation
Black & Veatch
Brown & Caldwell
Camp Dresser & McKee
CH2M Hill
Chas S. Lewis & Co., Inc.
Crane Pump & Systems
David Brown Union Pump Company
DeWante & Stowell
Dow Chemical
viii
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Montgomery Watson
MWI
National Pump Company
PACO Pumps
Patterson Pump Company
Price Pump
Raytheon Engineers & Constructors
Robert Bein, William Frost & Assoc.
Sewage & Water Board of New Orleans
Skidmore
Solutia, Inc.
South Florida Water Management
District
Southern Company Services, Inc.
Sta-Rite Industries
Stone and Webster
Sulzer Binhham Pumps, Inc.
Summers Engineering, Inc.
Systecon, Inc.
Tennessee Valley Authority
US Bureau of Reclamation
Committee List
Although this standard was processed and approved for submittal to ANSI by the
canvas method, a working committee met many times to facilitate the development of this standard. At the time it was approved, the committee had the following members:
NAME
Jack Claxton, Chairman
Stefan Abelin, Vice Chair.
William Beekman
Thomas Demlow
Thomas Duncan
Peter Garvin
Herman Greutink
James Healy
George E. Hecker
Joseph Jackson
Garr Jones
Zan Kugler
COMPANY
Patterson Pump Company
ITT Flygt Corp.
Floway Pumps
ENSR Consulting & Engineering
Southern Company Services, Inc.
Bechtel Corporation
Johnston Pump Company
Stone and Webster
Alden Research Laboratory Inc.
Yeomans Chicago Corp.
Brown & Caldwell
South Florida Water Management
District
James Leech
US Army Corps of Engineers
Frederick Locher
Bechtel Corporation
Wilbur Norwood (Alternate) Yeomans Chicago Corp.
Robert Sanks
Montana State University
Gerald Schohl
Tennesse Valley Authority
Arnold Sdano
Fairbanks Morse Pump
G. Joseph Sullivan
Sewerage & Water Board of New
Orleans
Zbigniew Czarnota
ITT Flygt Corp.
(Alternate)
CATEGORY
Producer
Producer
Producer
General Interest
User
General Interest
Producer
General Interest
General Interest
Producer
General Interest
User
User
General Interest
Producer
General Interest
User
Producer
User
Producer
ix
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Major Revisions
Past Hydraulic Institute intake design standards have been based on the rated
flow rate of the pump, while several other pump intake guidelines are based on
dimensions determined from multiples of the inlet bell diameter.
Recognizing that a balance between these concepts may optimize the intake
design, this edition is based upon:
the pump intake bell outside diameter called design diameter or simply D
verification that the approach velocity does not exceed specified limits
This edition consists of the standard, Section 9.8, Intake Design Standards, and
several appendices. These appendices are included as educational information
and are not part of the standard. Illustrations of Not Recommended designs
have been eliminated, as they are too numerous to document properly.
Other major changes introduced by this standard are given below under each subject heading.
Rectangular Intakes
The dimensioning for rectangular plan intakes has been changed from a flowbased design to one based on D, as determined by the inlet bell velocity. A partitioned intake design is recommended over an open intake design.
Reference sections (9.8.2.1 and 9.8.3.4)
Circular Intakes
This standard introduces recommendations for the appropriate use of circular wet
wells for both clear and solids-bearing liquids, and it suggests specific configurations.
Reference sections (9.8.2.3 and 9.8.3.3)
Trench-Type Intakes
This standard introduces geometry for trench-type wet wells for both clear and solidsbearing liquids.
Reference sections (9.8.2.4 and 9.8.3.2)
Suction Tanks
Guidelines are provided for suction tank applications.
Reference section (9.8.2.5)
x
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Unconfined Intakes
Guidelines are provided for unconfined intake applications.
Reference section (9.8.2.7)
Model Testing
The discussion of sump model testing has been expanded to include:
scaling criteria for determining adequate model size and proper flow rates
acceptance criteria for wet well and suction piping hydraulic performance
Submergence
The submergence S of pump intakes is determined as a function of inlet bell
Froude number FD and D.
xi
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Submergence requirements for the bell or pipe intake, as calculated with this standard, are generally less than the values specified by the 13th edition, but more
than those required by the 14th edition of the Hydraulic Institute standards.
Reference section (9.8.7)
Appendix
These appendices are not part of this standard, but are presented to help
the user in considering factors beyond the standard sump design.
Appendices have been added to include:
a) Remedial Measures for Problem Intakes
b) Sump Volume (calculations with considerations given for cyclical operation of
constant speed pumps)
c) Intake Basin Entrance Conditions
d) Bibliography
Disclaimers
This document presents accepted best practices based upon information available to the Hydraulic Institute as of the date of publication. Nothing presented
herein is to be construed as a warranty of successful performance under any conditions for any application.
xii
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
START
IS THERE A
FREE LIQUID
SURFACE ?
NO
SUCTION PIPING
(SECTION
9.8.4)
CAN PUMPS
(SECTION
9.8.2.6)
OPEN
BOTTOM
(SECTION
9.8.2.6.4)
CLOSED
BOTTOM
(SECTION
9.8.2.6.5)
YES
SUBMERGENCE
(SECTION 9.8.7)
CLEAR
LIQUID ?
NO
YES
RECTANGULAR
INTAKE
(SECTION
9.8.2.1)
TRENCH
TYPE
INTAKE
(SECTION
9.8.2.4)
FORMED
SUCTION
INTAKE
(SECTION
9.8.2.2)
SUCTION
TANKS
(SECTION
9.8.2.5)
TRENCH TYPE
INTAKE
(SECTION
9.8.3.2)
UNCONFINED
INTAKE
(SECTION
9.8.2.7)
NO
END
FLOW > 100,000 GPM PER
STATION OR >40,000 GPM
PER PUMP ?
YES
RECTANGULAR
INTAKE
(SECTION
9.8.3.4)
CIRCULAR
INTAKE
(SECTION
9.8.3.3)
CIRCULAR
INTAKE
(SECTION
9.8.2.3)
FLOW PER
PUMP
> 5000 GPM ?
YES
MODEL TEST
REQUIRED
(SECTION 9.8.5)
NO
END
END
xiii
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Metric units of measurement are used; and corresponding US units appear in brackets. Charts, graphs
and sample calculations are also shown in both metric
and US units.
Since values given in metric units are not exact equivalents to values given in US units, it is important that
the selected units of measure be stated in reference to
this standard. If no such statement is provided, metric
units shall govern. See Section 9.8.8 for Glossary and
Nomenclature.
This section is applicable to wet pit pumps. This section also applies to the intakes for dry pit pumps with
less than five diameters of suction piping immediately
upstream from the pump (see Section 9.8.4).
9.8.2.1
Rectangular intakes
Submerged vortices
Free-surface vortices
1
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
(9.8.2.1-1)
Where:
FD =
V =
Velocity at
based on D
suction
inlet = Flow/Area,
D =
g =
gravitational acceleration
(9.8.2.1-2)
2
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
A > 5D
Z 1 > 5D
X > 5D
0<
CROSS-FLOW
VELOCITY, V C
W = 2D
< 10
B = 0.75D
VX
OPTIONAL TRAVELING
THROUGH FLOW SCREEN
Y > 4D
S
MIN LIQUID LEVEL
H
0.3D < C < 0.5D
Z 2 > 5D
-10 <
< 10
9.8.2.2
9.8.2.2.1 General
9.8.2.2.2 Dimensions
The FSI design dimensions are indicated in Figure
9.8.3. The wall shown in Figure 9.8.3 above the FSI
3
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
is the distance from the minimum recommended liquid level to the centerline of the
FSI opening in the elevation view
Description
Recommended Value
a = 2.5D minimum
B = 0.75D
C = 0.3D to 0.5D
H=S+C
h = (greater of H or 2.5D)
W = 2D minimum
w = 2D
Z1
Z2
Z2 = 5D minimum
= 10 to +10 degrees
= 0 to +10 degrees
(Negative values of , if used, require flow
distribution devices developed through a
physical model study)
= 10 degrees maximum
4
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
9.8.2.3
The circular geometry results in a smaller circumference, and hence minimizes excavation and construction materials for a given sump volume. The circular
geometry lends itself to the use of the caisson construction technique. The availability of prefabricated
circular construction elements has made this design
the most popular for smaller pump stations. Fully
equipped prefabricated pump stations often have a circular design for the above reasons.
9.8.2.3.1 General
A circular design is suitable for many types and sizes
of pump stations. It can be used with most types of
pumps and for most types of liquids. A circular design
may offer a more compact layout that often results in
reduced construction costs.
The recommended designs of circular stations are categorized in two groups: duplex and triplex. Stations
with four or more pumps are not addressed in the
standard because of complex flow patterns; such
designs require a model study. Circular pump sumps
for flows exceeding 315 l/s (5000 gpm) per pump
require a model test.
Description
Consider the flow patterns and boundary geometry of the body of liquid from which the pump station
is to receive flow. Compare with the approach flow condition described in Section 9.8.2.1.1 and
determine from Section 9.8.5.1 if a hydraulic model study is required.
Determine the number and size of pumps required to satisfy the range of operating conditions likely to
be encountered.
Identify pump inlet bell diameter. If final bell diameter is not available, use the relationship in
Figure 9.8.25 to obtain the inlet bell design diameter
Determine the bell-floor clearance, see Figure 9.8.1. A good preliminary design number is 0.5D.
Determine the required bell submergence, using the relationship in Section 9.8.7.
Determine the minimum allowable liquid depth in the intake structure from the sum of the floor clearance and the required bell submergence.
Check bottom elevation near the entrance to the structure and determine if it is necessary to slope the
floor upstream of the bay entrance.
Check the pump bay velocity for the maximum single-pump flow and minimum liquid depth with the
bay width set to 2D. If bay velocity exceeds 0.5 m/s (1.5 ft/s), then increase the bay width to reduce
to a maximum flow velocity of 0.5 m/s (1.5 ft/s).
If it is necessary to increase the pump bay width to greater than 2D, then decrease bay width in the
vicinity of the pumps according to Figure 9.8.2.
10
Compare cross-flow velocity (at maximum system flow) to average pump bay velocity. If cross-flow
value exceeds 50% of the bay velocity, a hydraulic model study is necessary.
11
Determine the length of the structure and dividing walls, giving consideration to minimum allowable
distances to a sloping floor, screening equipment, and length of dividing walls. If dual flow traveling
screens or drum screens are to be used, a hydraulic model study is required (see Section 9.8.5.1,
Need for Model Study).
12
If the final selected pump bell diameter and inlet velocity is within the range given in Section 9.8.6, the
sump dimensions (developed based on the inlet bell design diameter) need not be changed and
will comply with these standards.
5
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
9.8.2.3.2.2
Floor clearance Cf
Cf =
Floor clearance
Cw =
Wall clearance
Cb =
The floor clearance should not be greater than necessary, because excessive floor clearance increases the
occurrence of stagnant zones as well as the sump
depth at a given submergence. The conditions that
determine the minimum floor clearance (Cf) are the
risk of increasing inlet head loss and flow separation at
the bell. Submerged vortices are also sensitive to floor
clearance. Recommended floor clearance is between
0.3D and 0.5D.
Ds =
Sump diameter
9.8.2.3.2.3
Db =
S =
9.8.2.3.2.1
Nomenclature
Wall clearance Cw
6
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Ds
Ds
Ds
S
S
Cf
Cf
Cf
Cw
Cw
Cw
Cw
Cb
Cb/2
Cb
Cb/2
Cb
Db
Db
C b /2
Db
< D b /2
Db
Ds min = 2.5 D b + 2 C w + Cb
Ds min = 2 D b + 2 C w+ C b
Ds by pit design
Sump diameter Ds
This section establishes criteria for design of trenchtype wet wells using both formed suction and bell-type
pump inlets for clear liquid applications.
9.8.2.4.1 General
Trench-type wet wells differ from rectangular intake
structures (see Section 9.8.2.1) by the geometry used
to form a transition between the dimensions of the
influent conduit or channel and the wet well itself. As
illustrated in Figures 9.8.6 and 9.8.7, an abrupt transition is used to create a confined trench for the location
of the pump inlets.
Inflow pipe
Ds
Ds
Ds
S
S
Cf
Cw
Cf
Cf
Cw
Cw
Cw
Db
Cb
Cb
Db
C b /2
Cb
Db
Ds min = 3 D b + 2 C w + Cb
Ds min = 2 (D b + 2 C w + C b )
Ds by pit design
W
Influent pipe
or conduit
1.5 W
Formed suction
inlet, typ.
Max velocity in
channel above
trench = 0.3 m/s
(1 ft/s)
Hf /2
SECTION
Hf
Cross-sectional area
Equal to FSI
entrance area
Hf
Formed suction inlet (FSI)
See 9.8.2.2 for FSI dimensions
9.8.2.4.2 Objectives
The purpose of the trench-type wet well is to shield the
pump intakes from the influence of the concentrated
inflow. The shielding is accomplished by locating the
inlets well below the invert elevation of the influent
channel or conduit.
9.8.2.4.10
9.8.2.4.3 Orientation
9.8.2.5
9.8.2.5.1 General
9
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Outlet Fitting
Straight
Cone
Bell
9.8.2.5.2 Objectives
The purpose of this standard is to recommend features of tank connections to minimize air or gas
entrainment during the pumping process. It is
assumed that the pump is far enough downstream
of the tank outlet, such that flow irregularities are
dissipated.
9.8.2.5.3 Discussion
Due to the formation of vortices inside the tank, air or
gas entrainment can occur in pump suction tanks,
even when the tank outlet is totally submerged. Severe
cases of air entrainment can cause erratic or noisy
pump operation or reduction in pump performance. A
pump is affected by entrained air that can collect, and
in severe cases, block the impeller eye and cause loss
of prime.
The extent of air entrainment, caused by vortex formation in a suction tank, depends on the vortex strength,
submergence of the tank outlet, and the fluid velocity
in the tank outlet. Vortices may occur in tanks under
vacuum or pressure, whether or not the level is varying
or steady due to inflow.
9.8.2.5.4 Principles
See Figure 9.8.8, examples 1 through 4. The recommended minimum submergence S of the outlet fitting
below the free surface of the liquid within the tank to
prevent air core vortices, given tank outlet diameter D,
may be obtained from the relationship
S/D = 1.0 + 2.3 FD
Where:
FD =
D =
V =
g =
acceleration of gravity
10
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Direction of
Tank Outlet
a) Straight
c) Bell
D
V
5) Vertically
Downwards
(Bottom)
Outlet
D
V
6) Horizontal,
(Side)
Outlet
V
D
V
V
D
7) Horizontal,
(Bottom)
Outlet
8) Vertically
Upwards
Eccentric
Reducer
V
D
V
D
V
D
D
V
D
V
9.8.2.6.2 Objective
b) Cone
9.8.2.6.1 General
The pump manufacturer should be consulted regarding the design of any component that affects the pump
hydraulic intake performance. These include the
suction barrel, 90 turning vane elbow and vortex
suppressor.
11
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Open bottom can intakes with flows greater than 315 l/s
(5000 gpm) per pump require a model test.
Example 1 - This pump intake configuration is particularly effective when liquid elevations (pump submergence) is limited. Flows through a horizontal suction
header with velocities up to 2.4 m/s (8.0 ft/s) can be
effectively directed into a vertical turbine pump by use
of a 90 vaned elbow. Intake model tests for pump
flows above 315 l/s (5000 gpm) are recommended.
VERTICAL CAN
(RISER)
D1
VERTICAL CAN
(RISER)
1.0 D1
TURBINE PUMP
BOWL ASSEMBLY
D1
CL 1st. IMPELLER
TURBINE PUMP
BOWL ASSEMBLY
1.0 D
3.0 D1
MIN.
CL 1st. IMPELLER
VORTEX
SUPPRESOR
V (Riser) < 1.5 m/s (5 ft/s)
90 TURNING
VANE ELBOW
V (Turning Vane) < 1.5 m/s (5 ft/s)
HORIZONTAL HEADER
EXAMPLE-1
EXAMPLE-2
VERTICAL CAN
(RISER)
D1
TURBINE PUMP
BOWL ASSEMBLY
1.0 D 1
CL 1st. IMPELLER
90 TURNING
VANE ELBOW
THRUST BLOCK
TO RESTRAIN 90
ELBOW MAY BE
NECESSARY
TURBINE PUMP
BOWL ASSEMBLY
90 LONG RADIUS
ELBOW
OPTIONAL STRAIGHTENING
VANES ALLOWS VELOCITY
INCREASE TO 1.5 m/s (5 ft/s)
D
5D MINIMUM
STRAIGHT PIPE
DRY PIT
EXAMPLE-4
Figure 9.8.10 Open bottom can intakes (pumps less than 315 l/s [5000 gpm])
12
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
provide for adequate motor cooling. For many applications a shroud is required to assure proper cooling
flow around the motor. Sizing of the cooling shroud for
internal flow velocities must be referred to the pump
manufacturer. The top of the shroud must include a
cover to restrict downward flow of liquid, while allowing
for venting of air from the shroud.
Unconfined intakes
9.8.2.7.1 Scope
Unconfined intakes involve pumps installed on platforms or other structures where the intake lacks guide
walls, walls of a sump or other flow guiding structures.
Typical installations include intakes on rivers, canals or
Where:
FD =
D =
V =
General
15
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Transitions between levels in wet wells for solidsbearing liquids shall be at steep angles (60 minimum
for concrete, 45 minimum for smooth-surfaced materials such as plastic and coated concreteall angles
relative to horizontal) to prevent solids accumulations
and promote movement of the material to a location
within the influence of the currents entering the pump
intakes. Horizontal surfaces should be eliminated
where possible except near the pump inlet. See Figures 9.8.13 and 9.8.14.
D
PLAN
2.5 D
min.
0.75 D
A
0.3 m/s (1.0 ft/s) max
velocity above trench
4 ft/s max
Sluice gate
Min level
S
0.5
to
1.0
2D min
D/2
Vane
D/4
Hydro cone
2D
SECTION A-A
A
LONGITUDINAL SECTION
A
MIN LEVEL
D/4
2D
A
SECTION A-A
Figure 9.8.14 Open trench-type wet well for pumps sensitive to loss of prime
16
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
9.8.3.2.1 General
The purpose of this section is to establish criteria for
design of trench-type wet wells for solids-bearing liquids such as stormwater, wastewater, and canal-type
pumping stations.
9.8.3.2.2 Objectives
Trench-type wet wells have been successfully
designed to provide for cleaning with the periodic
9.8.3.2.3.1
Inlet transition
17
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Anti-rotation baffle
Cleaning procedure
18
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
9.8.3.4.2 Objectives
9.8.3.4.1 General
1) Use of submerged mixers.
The geometry of rectangular wet wells is not particularly suited for use with solids-bearing liquids, but with
special provisions for frequent cleaning, such wet
wells may be acceptable.
19
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Anti-rotation baffle
Cleaning procedure
D
PLAN
Vertical or steep slopes
to pump inlet pipe
covered with PVC
45 Min.
Greater of
4D or S
>2D
D/4
1.5-2.0 D
Cone
Section
General
This section provides information and design recommendations for suction piping, required for all pumping
applications, except where the pump inlet is immersed
in the liquid. Proper design of suction piping is critical
in that it determines the uniformity of flow delivered to
the pump. Disturbed inflow causes deterioration of
pump performance and may shorten pump life due to
vibration and cavitation. Discharge piping has virtually
no effect on pump performance other than the head
loss that it creates. In this section, the term pipe fittings refers to all types of plumbing fittings, such as
bends, reducers, tee and wye connections, and all
types of valves.
This standard is intended to provide design recommendations such that the pump will receive inflow of
sufficient uniformity to perform its intended duty. Other
piping considerations, such as head loss, material
selection, costs, and space requirements also need to
be considered and are not covered here.
9.8.4.2
Principles
Recommended
Inlet Bell Design
Velocity,
m/s
Acceptable
Velocity Range,
m/s
< 315
V = 1.7
0.6 V 2.7
315
< 1260
V = 1.7
0.9 V 2.4
1260
V = 1.7
1.2 V 2.1
NOTE: See Figure 9.8.25A for corresponding inlet diameters (OD), calculated according to D = [Q/(785V)]0.5
Pump
Flow
Range Q,
gpm
Recommended
Inlet Bell Design
Velocity,
ft/s
Acceptable
Velocity Range,
ft/s
< 5,000
V = 5.5
2V9
5,000
< 20,000
V = 5.5
3V8
20,000
V = 5.5
4V7
NOTE: See Figure 9.8.25B for corresponding inlet diameters (OD), calculated according to D = (0.409Q/V)0.5
9.8.4.3
Recommendations
21
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Short Radius
Elbow
5D Min
5D Min
5D
Min
5D
Min
Long Radius
Elbow
Long Radius
Elbow
A properly conducted physical model study is a reliable method to identify unacceptable flow patterns at
the pump suction for given sump or piping designs and
to derive acceptable intake sump or piping designs.
Considering the cost for a model study, an evaluation
Sump or piping geometry (bay width, bell clearances, side wall angles, bottom slopes, distance
from obstructions, the bell diameter or piping
changes, etc.) that deviates from this design
standard.
may be considered, such as by comparing the proposed intake design to other intakes of essentially
identical design and approach flow which operate successfully. The model study shall be conducted by a
hydraulic laboratory using personnel that have experience in modeling pump intakes.
9.8.5.2
Model objectives
Adverse hydraulic conditions that can affect pump performance include: free and sub-surface vortices, swirl
approaching the pump impeller, flow separation at the
pump bell, and a non-uniform axial velocity distribution
at the suction.
Free-surface vortices are detrimental when their core
is strong enough to cause a (localized) low pressure at
the impeller and because a vortex core implies a rotating rather than a radial flow pattern. Sub-surface vortices also have low core pressures and are closer to the
impeller. Strong vortex cores may induce fluctuating
forces on the impeller and cavitation. Sub-surface vortices with a dry-pit suction inlet are not of concern if
the vortex core and the associated swirling flow dissipate well before reaching the pump suction flange.
Pre-swirl in the flow entering the pump exists if a tangential component of velocity is present in addition to
the axial component. Swirl alters the inlet velocity vector at the impeller vanes, resulting in undesired
changes in pump performance characteristics, including potential vibration.
L1
L1
L1
PUMP FLANGE
PUMP FLANGE
L2
FLOW DISTURBING
FITTING
(IF USED)
D2
D2
L2
D1
D2
D2/D1
L1
L2
> 0.3
> 2D1
> 5D2
< 0.3
> 3D2
> 5D2
D2
(9.8.5-1)
Where:
D =
S =
g =
gravitational acceleration
L =
g =
liquid density
u =
(9.8.5-2)
24
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
(9.8.5-3)
(9.8.5-4)
(9.8.5-5)
9.8.5.4
Model scope
Selection of the model boundary is extremely important for proper simulation of flow patterns at the pump.
As the approach flow non-uniformities contribute significantly to the circulation causing pre-swirl and vortices, a sufficient area of the approach geometry or
length of piping has to be modeled, including any
channel or piping transitions, bends, bottom slope
changes, control gates, expansions and any significant
cross-flow past the intake.
All pertinent sump structures or piping features affecting the flow, such as screens and blockage due to their
structural features, trash racks, dividing walls, columns, curtain walls, flow distributors, and piping transitions must be modeled. Special care should be taken
in modeling screens; the screen head loss coefficient
in the model shall be the same as in the prototype.
The head loss coefficient is a function of the screen
Reynolds number, the percent open area, and the
screen (wire) geometry. Scaling of the prototype
screen wire diameter and mesh size to the selected
model geometric scale may be impractical and
improper due to the resulting low model Reynolds
number. In some cases, a model could use the same
screen as the prototype to allow equal loss coefficients. Scaling of trash racks bars may also be impractical and lead to insufficient model bar Reynolds
number. Fewer bars producing the same total blockage and the same flow guidance effect (bar to space
aspect ratio) may be more appropriate.
The inside geometry of the bell up to the bell throat
(section of maximum velocity) shall be scaled, including any hub located between the bell entrance and the
throat. The bell should be modeled of clear plastic or
smooth fiberglass, the former being preferred for flow
visualization. The outside shape of the bell may be
approximated except in the case of multi-stage pumps,
in which case the external shape may affect flow patterns approaching the inlet bell. The impeller is not
included in hydraulic models, as the objective is to
evaluate the effect of the intake design on flow patterns approaching the impeller. A straight pipe equal to
the throat diameter or pump suction diameter shall
extend at least five diameters downstream from the
throat or pump suction.
For free surface intakes, the model shall provide up to
1.5 times the Froude scaled maximum flow per pump
to evaluate potential scale effects on free surface vortices, as discussed above, and be deep enough to
cover the range of scaled submergence.
25
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Vortex
Type
Vortex
Type
Surface swirl
Free Surface Vortices: To evaluate the strength of vortices at pump intakes systematically, the vortex
strength scale varying from a surface swirl or dimple to
an air core vortex, shown in Figure 9.8.23A, shall be
used. Vortex types are identified in the model by visual
observations with the help of dye and artificial debris,
and identification of a coherent dye core to the pump
bell or pump suction flange is important. Vortices are
usually unsteady in strength and intermittent in occurrence. Hence, an indication of the persistence of varying vortex strengths (types) shall be obtained through
observations made at short intervals in the model
(e.g., every 15 seconds) for at least 10 minutes, so that
a vortex type versus frequency evaluation can be
made and accurate average and maximum vortex
types may be determined. Such detailed vortex observations are needed only if coherent dye core (or stronger) vortices exist for any test. Photographic or video
documentation of vortices is recommended.
Surface dimple
coherent swirl
Vortex pulling
floating trash
but not air
Trash
1 Swirl
2 Dye core
3 Air core or
bubbles
B. SUB-SURFACE VORTICES
SWIRL METER
(with lowfriction
bearings)
0.6d
0.75d
4d
(approx)
VELOCITY
TRAVERSE
= tan-1(dn/u)
(9.8.5-6)
Where:
u =
d =
n =
FLOW
D
Acceptance criteria
9.8.5.7
Test plan
Report preparation
28
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
For sump design prior to pump selection, the recommended inlet bell diameter shown on Figure 9.8.25
shall be used. This recommended bell diameter is
based on an inlet velocity of 1.7 m/s (5.5 ft/s). This process will allow the sump design to proceed. When the
pump is specified and selected, the outside diameter
of its bell (without added horizontal rings or umbrellas, sometimes used as vortex suppressor) shall fall
within the acceptable range to produce an inlet velocity
within the limits indicated in Table 9.8.3. An inlet bell
diameter within this range will produce a sump geometry that complies with these standards on minimum
submergence and sump dimensions, without changing
the sump design based on the recommended inlet bell
diameter.
Introduction
29
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
VT = (FD, N, S/D, G)
Where:
Controlling parameters
VT =
=
FD =
4.5
4.0
V = 1.7 m/s
Recommended
3.5
V = 1.2 m/s
3.0
2.5
V = 2.1 m/s
2.0
1.5
1.0
0.5
0
2,000
4,000
6,000
8,000
16,000 18,000
20,000
Q = Flow, liters/sec
1.4
1.2
D = Bell Design Dia., meters
V = 0.9 m/s
V = 1.7 m/s
Recommended
1.0
0.8
V = 0.6 m/s
V = 2.4 m/s
0.6
0.4
V = 2.7 m/s
0.2
0.0
0
200
400
600
800
1,000
1,200
Q = Flow, liters/sec
V = Average bell velocity, m/s
Q = flow, l/s
1,400
S =
Submergence
D =
V =
G =
Geometry
g =
Gravitation acceleration
Q =
Flow
180
160
V = 5.5 ft/s
Recommended
140
120
V = 4.0 ft/s
100
80
V = 7.0 ft/s
60
40
20
0
50,000
100,000
150,000
200,000
250,000
300,000
Q = Flow, gpm
60
50
V = 5.5 ft/s
Recommended
V = 3.0 ft/s
40
V = 2.0 ft/s
30
V = 8.0 ft/s
20
10
V = 9.0 ft/s
0
0
2,000
4,000
6,000
8,000
10,000 12,000
Q = Flow, gpm
14,000
16,000
18,000
20,000
Figure 9.8.25B Recommended inlet bell design diameter (OD) (US units)
31
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
VT = (FD, S/D)
9.8.7.3
This formula indicates that a plot of S/D vs. FD would
contain a family of curves, each representing different
values of vortex strength, VT (refer to Figure 9.8.23A).
Selection of one vortex strength of concern, such as a
vortex without air entrainment, would yield a unique
relationship between S/D and FD which corresponds
to that vortex, all for a given geometry and approach
flow pattern (circulation).
Application considerations
D =
FD =
V =
or
S =
D + Q/D1.5/1069
(9.8.7-1)
US units:
Where:
S =
1.0D + 2.3[Q/(0.785D2)/(gD)0.5]D
V/(gD)0.5
This equation indicates that one diameter of submergence must be provided, even at negligible inlet flows
or velocities, and that the relative submergence, S/D,
increases from that value as the inlet velocity
increases. This is reasonable, since the inlet velocity
(flow) provides the energy to cause a potentially
greater vortex strength if the relative submergence
were not increased.
The relative submergence would only be constant if
the Froude number for various inlets were constant.
Information collected by the Hydraulic Institute (not
included herein) shows that the average inlet Froude
number for bells of typical pump applications is not
constant, and that a range of Froude numbers would
be possible at a given design flow. Even the restricted
or
S =
D + 0.574Q/D1.5
32
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
6.5
5.5
4.5
3.5
Bell D for 1.2 m/s
2.5
1.5
0
2,000
4,000
6,000
8,000
10,000 12,000
Q = Flow, liters/sec
14,000
16,000
18,000
20,000
2.5
1.5
1.0
Bell D for 0.6 m/s
0.5
0.0
0
200
400
600
800
Q = Flow, liters/sec
1,000
1,200
1,400
33
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
250
200
Bell D for 7.0 ft/s
150
100
Bell D for 4.0 ft/s
50
0
50,000
100,000
150,000
200,000
250,000
300,000
Q = Flow, gpm
100
Bell D for 8.0 ft/s
80
Bell D for 3.0 ft/s
0
0
2,000
4,000
6,000
14,000
16,000
18,000
20,000
Figure 9.8.26B Recommended minimum submergence to minimize free surface vortices (US units)
34
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Glossary
Definition
Active storage
Liquid stored between low and high liquid levels in the wet well and in upstream piping.
A vortex strong enough to form an elongated core of air (see type 6, Figure 9.8.23.
Anti-Rotation Baffle
Approach Channel
Approach pipe
A pipe laid at a gradient sufficient to cause super-critical flow and used to contain a portion of the active storage requirement for a constant speed pump.
Backwall
Backwall Clearance
The distance between the backwall and the point of closest approach of the suction fitting.
Backwall Splitter
A device formed or fabricated and attached to the backwall that guides the movement of
flow at or near a suction.
Baffles
Obstructions that are arranged to provide a more uniform flow at the approach to a
pump or suction inlet.
Barrel Suction
Inlet formed by a can encompassing and providing for the suction of a pump.
Bay
Bell
The entrance to an axial flow pump or the flared opening leading to pump inlet piping.
Benching
A type of fillet used to minimize stagnant zones by creating a sloping transition between
vertical and horizontal surfaces. Benching is applied between sump walls and the
sump bottom, or between the back wall and the sump bottom. It is also referred to as
fillets, such as side wall fillets and back wall fillets.
Cavitation
Formation and implosion of liquid vapor bubbles caused by low local pressures.
Cell
A structure intended to confine the liquid approaching the intake to a pump (see Bay).
Check Valve
Circular Well
Cone
Critical Depth
The liquid depth which has the minimum specific energy for a given flow, corresponding
to a Froude Number equal to one (1) .
Curtain Wall
A near vertical plate or wall located in an intake that extends below the normal low liquid
level to suppress vortices.
An impeller provided with a single suction connection that separates and conveys the
fluid to two suction areas.
Dry-Pit Suction
Suction from a well that conveys fluid to a pump located in a non-wetted environment.
Screening that provides two flow paths for liquid, not in-line with the main flow.
Eddy
A pump that has a suction flange coaxial to the impeller shaft and the pump volute is
usually not submerged in the sump.
Fillet
Floor Clearance
The distance between the floor and the suction bell or opening.
Floor Cone
A conical fixture placed below the suction between the floor and the suction bell.
35
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Definition
Floor Vane
A vertical plate aligned with the approach flow and centered under the suction bell.
Flow Straighter
Foot Valve
Any device located in the suction of a pump that is designed to keep the line flooded/
primed.
Forebay
The region of an intake before individual partitioning of flow into individual suctions or
intake bays.
Formed Suction
Intake
A shaped suction inlet that directs the flow in a particular pattern into the pump suction.
Froude Number
A dimensionless grouping of parameters used in flow analysis and modeling that indicates the relative influence of inertial compared to gravitational forces (see Equation
9.8.5-1).
Guide Vanes
Devices used in the suction approach that directs the flow in an optimal manner.
Hydraulic Jump
A turbulent sudden increase in liquid depth as the flow decelerates from super-critical to
sub-critical flow.
Hydrocone
Intake
The structure or piping system used to conduct fluid to the pump suction.
Intake Velocity
Mixer
A mechanical device that produces an axial propeller jet, often used for maintaining suspension of solids-bearing liquids in wet wells and tanks.
Mixing Nozzles
Nozzles attached to the pump volute or the discharge pipe designed to mix solids in a
wet well.
Multiplex Pumping
Pump installations where sets of pumps are used, such as duplex (two) or triplex
(three).
NPSHR
The amount of suction head, over vapor pressure, required to prevent more than a 3%
loss in total head from the first stage impeller at a specific flow rate.
Ogee Ramp
or Spillway
The gradual change in shape/slope in the floor of an intake, shaped like an elongated
letter S.
Perforated Baffles
Plate device with specifically sized openings, either vertical or horizontal, applied to produce uniform approach velocity.
Physical Hydraulic
Model
A reduced-scale replicate of the geometry that controls approach flow patterns operated
according to certain similitude laws for flow, velocity and time.
Piping Reducer
Any change in pipe size, or line area, that results in either an increase or decrease in
velocity.
Pre-swirl
Rotation of the flow at the pump suction due to the approach flow patterns.
Pump
Pump Column
Part of the pump assembly that both connects the pump to the discharge head and nozzle and conveys fluid into the system.
A part of the pump that provides an opening to convey flow into the suction eye of the
impeller.
Any wet well in which pumps are arranged along a wall opposite the influent conduit.
The shape may be square, rectangular or trapezoidal.
Reynolds Number
A dimensionless grouping of parameters used in flow analysis and modeling that indicates the relative influence of inertial compared to viscous forces (see Section
9.8.5.3).
36
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Definition
Scale
Scale Effect
The impact of reduced scale on the applicability of test results to a full-scale prototype.
Sediment
Septicity
A condition in which stagnant domestic sewage turns septic due to a lack of oxygen.
Snoring
The condition that occurs when a pump is allowed to draw down the liquid level very
close to the pumps inlet. Snoring refers to the gurgling sound associated with continuous air entrainment.
Solids
Specific Energy
Specific Speed
Soffit
Sequent Depth
Submergence
The height of liquid level over the suction bell or pipe inlet.
Submersible Pump
A close coupled pump and drive unit designed for operation while immersed in the
pumped liquid.
Suction Head
Pressure available at the pump suction, usually positive if the liquid level is at a higher
elevation than the pump suction.
Suction Lift
Negative pressure at the pump suction, usually a result of the liquid level being at a
lower elevation than the pump suction.
Suction Scoop
A device added to the suction to change the direction of flow. Refer to Formed Suction
Intake.
Suction Strainer
A device located at the inlet to either protect the pump or provide flow stability at the
suction.
Sump
Swirl
Swirl Angle
The angle formed by the axial and tangential (circumferential) components of a velocity
vector (see Equation 9.8.5-7).
Swirl Meter
A device with four flat vanes of zero pitch used to determine the extent of rotation in otherwise axial flow.
Trench Intake
An intake design that aligns the pump suctions in-line with, but below, the inflow. A type
of forebay.
Turning Vanes
Unconfined Suction/
Intake
Unitized Intake
Vane
Volute
The pump casing for a centrifugal type of pump, generally spiral or circular in shape.
Vortex
A well-defined swirling flow core from either the free surface or from a solid boundary to
the pump inlet (see Figure 9.8.23).
Vortex, Subsurface
Wall Clearance
Dimensional distance between the suction and the nearest vertical surface.
37
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Definition
Wastewater
Description of fluid that typically carries suspended waste material from domestic or
industrial sources.
Weber Number
A dimensionless grouping of parameters used in flow analysis and modeling that indicates the relative influence of inertial compared to surface tension forces (see Section 9.8.5.3).
Wet-Pit Suction
Wet Well
A pump intake basin or sump having a confined liquid volume with a free water surface
designed to hold liquid in temporary storage to even out variations between inflow
and outflow. See Forebay.
9.8.8.2
Nomenclature
Sym.
Definition
At
At
Empty area
Total area
Cb
Cf
Cw
9.8.2.2.3
Pipe diameter
Fig. 9.8.19
Fig. 9.8.10
Fig. 9.8.22
Fig. 9.8.22
Fig. 9.8.12
D1
D1
D1
D2
Db
DM
Reference Location
38
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Dp
Ds
DT
Definition
Reference Location
Sump diameter
Theoretical diameter
9.8.2.6.6
C-3
Froude number
FD
Froude number
Fr
Fm
Fp
Geometry
9.8.7.2
Acceleration of gravity
Hf
Height of FSI
Fig. 9.8.18
L1
L2
Fig. 9.8.22
Fig. 9.8.22
Lr
Lv
Circulation number
9.8.7.2
Eq. 9.8.5-6
Mannings n
Table 9.8.3
Flow
Eq. 9.8.5-4
Eq. 9.8.5-4
Eq. 9.8.5-4
EGL
OD
Q
Qm
Qp
Qr
Qin
Qp1
39
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Qp2
Definition
Reference Location
Reynolds number
9.8.5.3
Radius of curvature
9.8.7.2
Eq. 9.8.5-5
Eq. 9.8.5-5
Eq. 9.8.5-5
Eq. 9.8.5-6
Velocity
Vol
Vol1
Vol2
B-3
B-3
Vc
Vm
Vp
Vr
vt
Vx
Cross-flow velocity
Eq. 9.8.5-3
Eq. 9.8.5-3
Tangential velocity
9.8.7.2
VT
Vortex type
9.8.7.2
We
Weber number
9.8.5.3
Width of FSI
Depth
Z1
Z2
Tm
Tp
Tr
VolTOT
40
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Definition
Reference Location
Fig. 9.8.13
A function
9.8.7.2
Liquid density
9.8.5.3
9.8.5.3, 9.8.7.2
9.8.5.3
Swirl angle
Eq. 9.8.5-6
9.8.5.3
41
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Appendix A
Remedial Measures for Problem Intakes
This appendix is not part of this standard, but is presented to help the user in considering factors beyond the standard sump design.
A-1
Introduction
A-2
Strength of currents in the body of supply liquid perpendicular to the direction of approach to the pumps
42
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Pump bay
velocity
distribution
from a reservoir with no velocity component perpendicular to the longitudinal centerline of the intake structures. In the partitioned structure, flow enters the bay
of pump 1 fairly uniformly. It enters the bay containing
pump 2 non-uniformly, with a separation area near the
right side-wall. However, the length of the bay relative
to its width channels the flow and allows it to become
more uniform as it approaches the pump. In Figure A.3,
example b, the dashed line at the wing walls shows a
rounded entrance configuration that minimizes flow
separation near the entrance to the outer pump bays.
Figure A.2 Examples of pump approach flow patterns for various combinations of operating pumps
44
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
A-3
Controlling cross-flow
If cross-flow is present (i.e., if the pump station is withdrawing flow from the bank of a canal or stream), trash
racks with elongated bars can provide some assistance in distribution flow as it enters the pump bay, but
if the flow profile is skewed when it enters the trash
rack, it will be skewed as it exits. To be effective in
guiding flow, trash racks must be placed flush with the
upstream edges of the pump bay dividing walls. In this
example the trash rack must be vertical or match the
Flow
seperation
line
Curved wall to
prevent flow
seperation at
entrance
A-4
Two methods for correcting flow disturbances generated by expansion of a concentrated flow are
described below.
12" Min.
Velocity distribution
downstream from
trash racks with
cross flow
FLUSH
RECESSED
Figure A.4 Effect of trash rack design and location on velocity distribution entering pump bay
The flow leaving a dual entry flow screen requires baffling to break up and laterally distribute the concentrated flow prior to reaching the pump, and one
possible arrangement is shown in Figure A.7.
Vertical column
array for flow
distribution
Radially
diffused flow
approaching
pumps
20
max.
ORIGINAL
IMPROVED
Figure A.6 Concentrated influent configuration, with and without flow distribution devices
Figure A.7 Baffling to improve flow pattern downstream from dual flow screen
47
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
A-5
Typical trash
rack location
Screen
bulkhead
Screen
mesh
Unstable jet
attaches to
one side wall
Add Baffle
Add Inflow
Pipe(s)
Add Increasers
Flow Distributor(s)
2D
Min.
Min. Liquid
Level
1/2 D Min.
Figure A.10 Elevation view of a curtain wall for minimizing surface vortices
49
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
A-5.3 Pre-swirl
Whether pre-swirl exists to an objectionable extent is
governed primarily by the approach flow distribution. A
sufficiently laterally skewed approach flow causes
rotation around the pump bell, in spite of the local features. Such rotation causes flow over the central splitter and potentially produces a submerged vortex
emanating from the flow separation at the central splitter. A cone on the floor would not cause such a submerged vortex problem, but the cone would also not
help to control residual pre-swirl.
The most effective way of reducing pre-swirl is to
establish a relatively uniform approach flow within
each pump bay by using the baffling schemes discussed in Sections A-2 to A-4 above. Final reductions
in swirl may be achieved near the pump bell by installing a vertical splitter along the back wall, in line and
directly behind the pump column, by providing a hori-
A-6
50
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
C - Floor cone
0.5D
0.5D
0.5D
D - Back wall
E - Corner fillets
0.5D
0.6D
0.5D
0.3D
0.5D
2D
2D
H - Center splitter
I - Strainer with
guide vanes
53
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Appendix B
Sump Volume
This appendix is not part of this standard, but is presented to help the user in considering factors beyond the standard sump design.
B-1
Scope
This section on pump sump volumes pertains to constant speed pumps. For adjustable speed pumping,
sump volume may not need to be considered (assuming certain pump controls) except for a requirement
that the sump volume must be large enough to keep
currents sufficiently low.
B-2
General
(B.1)
Where:
T =
54
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
The effective sump volume, i.e., the volume between the start level and the stop
level in liters (cubic feet).
Qin =
Q =
B-3
(B.2)
p1
Where:
Vol1 =
T =
Qin =
QP1 =
Sequence 1
Sequence 2
The pumps start and stop at individual levels; as the level rises in the
sump, each pump is sequentially
brought on-line until the inflow is surpassed. As the level falls, each
pump is brought off line in reverse
order (see Figure B.1).
The pumps start as in sequence 1,
but all pumps continue to operate to
the minimum stop level (see Figure
B.1).
Vol2 is calculated with the following equation. An iteration or trial and error show that the shortest cycle time
occurs for Qin = 200 l/s (424 cfm).
55
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Sequence 1
Sequence 2
Start P2
Start P2
V2
V1
Start P1
Stop P2
All Off
Stop P1
Start P1
All Off
Stop All
Head
Total head
2 pumps running
HLoss
HStatic
Qp1
Qp2
Flow
159
Vol 1 = 6 ---------- ( 318 159 )
318
Vol 1 = 477 cubic feet
Vol2 is calculated with the following equation. An iteration or trial and error show that the shortest cycle time
occurs for Qin = 200 l/s (424 cfm).
( Q p2 Q in )
Vol 2 = T ( Q in Q p1 ) ------------------------------( Q p2 Q p1 )
( 250 200 )
Vol 2 = 360 ( 200 150 ) -----------------------------( 250 320 )
Vol 2 = 9000 liters
( Q p2 Q in )
Vol 2 = T ( Q in Q p1 ) ------------------------------( Q p2 Q p1 )
( 535 424 )
Vol 2 = 6 ( 424 318 ) -----------------------------( 535 318 )
Vol 2 = 325 cubic feet
Thus, the minimum sump volume is:
Voltot = Vol1 + Vol2 = 802 cubic feet for this example.
Where:
Minimum Sump Volume Sequence 2
QP2 =
In US Units:
T = 60
------ = 6 minutes
10
Where:
T =
Q in
- ( Q Q in )
Vol 1 = T -------- Q p1
p1
Vol1 =
56
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Qin =
QP1 =
QP2 =
In US Units:
T = 6 minutes
Rearranging:
T ( Q in Q p1 ) ( Q p2 Q in )
Vol 2 = ---------------------------------------------------------------Q p2 Q p1
Vol 1 Q p2 ( Q in Q p1 )
----------------------------------------------------Q in ( Q p2 Q p1 )
(B.2)
An iteration or trial and error process is used to determine that the shortest cycle time occurs when Qin =
180 l/s (381 cfm). This inflow is used to calculate the
minimum Vol2.
In Metric Units:
T = 360 seconds
360 ( 180 150 ) ( 250 180 )
Vol 2 = -----------------------------------------------------------------------250 150
13,500 250 ( 180 150 )
-----------------------------------------------------------------180 ( 250 150 )
57
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Appendix C
Intake Basin Entrance Conditions
This appendix is not part of this standard, but is presented to help the user in considering factors beyond the standard sump design.
C-1
There should be 5 to 10 diameters of straight, prismatic, and level (or nearly level) inlet pipe leading into
the pump basin. The pipe should lie in a vertical plane
through the pump intakes. To avoid high currents near
the pump intakes, the pipe should be well above the
basin floor, as shown in Figures 9.8.4, 9.8.5, 9.8.6,
9.8.7, 9.8.13, and 9.8.17.
To produce uniform flow across the entrance of the wet
well during a cleaning, provide a short (approximately
D/5) rectangular recess 2D wide on the upstream side
of the sluice gate. Alternately, use a short transition
from a circular pipe to a rectangular conduit as shown
in Figure 9.8.13.
The minimum liquid level must be high enough to avoid
a free fall of the liquid entering the wet well. Because
the speed of the pump can be regulated to match the
inflow, a stable liquid level in the wet well can be maintained to match the depth in the upstream conduit,
thus avoiding a free fall.
C-2
58
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Table C.1 Maximum flow in approach pipes with hydraulic jumpmetric units, slope = 2%, Mannings
n = 0.010a. Sequent depth = 60% pipe diameter. After Wheeler (1995).
True Pipe
Dia.
Area
At m 2
DP mm
Flow Rate
m3/h
l/s
y/DP %b
Before Jump
Velocity
m/s
Ae/At %c
Froude
Number
After Jump
Energy
y/DP %b
Loss %
254
0.051
71
20
32
1.4
72
1.6
59
17
304
0.073
110
31
32
1.6
72
1.6
59
18
381
0.114
190
53
31
1.8
74
1.7
60
18
457
0.164
290
81
30
2.0
75
1.7
60
18
533
0.223
420
120
29
2.2
76
1.7
60
19
610
0.292
580
160
29
2.3
76
1.8
60
19
686
0.370
770
210
28
2.5
77
1.8
60
20
762
0.456
990
270
28
2.6
78
1.8
60
20
838
0.552
1200
340
27
2.8
78
1.9
60
20
914
0.657
1500
420
27
2.9
78
1.9
60
21
1067
0.894
2200
610
27
3.2
78
1.9
60
21
1219
1.17
3000
840
26
3.5
79
2.0
60
22
1372
1.48
4000
1100
26
3.7
79
2.0
60
22
1524
1.82
5100
1400
25
4.0
79
2.0
60
23
1676
2.21
6500
1800
25
4.2
81
2.1
60
23
1829
2.63
7900
2200
25
4.4
81
2.1
60
24
59
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
C-4
Sluice gate
C-5
Lining
Table C.2 Maximum flow in approach pipes with hydraulic jumpUS customary units, slope = 2%,
Mannings n = 0.010a. Sequent depth = 60% pipe diameter. After Wheeler (1995).
Pipe
Flow Rate
Before Jump
Velocity
ft/s
Ae/At %c
Froude
Number
After Jump
Energy
y/DP %b
Loss %
Dia.
DP inch
Area
At ft2
mgd
ft3/s
y/DP %b
10
0.55
0.5
0.7
32
4.6
72
1.6
59
17
12
0.79
0.7
1.1
32
5.1
72
1.6
59
18
15
1.23
1.2
1.9
31
5.8
74
1.7
60
18
18
1.77
1.9
2.9
30
6.5
75
1.7
60
18
21
2.41
2.7
4.1
29
7.1
76
1.7
60
19
24
3.14
3.7
5.7
29
7.7
76
1.8
60
19
27
3.98
4.9
7.5
28
8.2
77
1.8
60
20
30
4.91
6.3
9.7
28
8.7
78
1.8
60
20
33
5.94
7.8
12.1
27
9.2
78
1.9
60
20
36
7.07
9.7
14.9
27
9.7
78
1.9
60
21
42
9.62
14.0
21.6
27
10.6
78
1.9
60
21
48
12.6
19.1
29.6
26
11.4
79
2.0
60
22
54
15.9
25.3
39.1
26
12.2
79
2.0
60
22
60
19.6
32.5
50.3
25
13.0
79
2.0
60
23
66
23.8
40.9
63.3
25
13.7
81
2.1
60
23
72
28.3
50.3
77.8
25
14.4
81
2.1
60
24
60
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
C-6
Design examples
61
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Appendix D
Bibliography
This appendix is not part of this standard, but is presented to help the user in considering factors beyond the standard sump design.
Dicmas, J.L., Vertical Turbine, Mixed Flow and Propeller Pumps, McGraw-Hill Book Company.
Jain, A.K., Raju, K.G.R., and Garde, R.J., Vortex Formation at Vertical Pipe Intakes, ASCE Journal of
Hydraulics Division, Vol. 104, No. HY10, October
1978, p. 1429.
Section 9.8.7
Section 9.8.5
Section 9.8.2
Anwar, H.O., Weller, J.A., and Amphlett, M.B., Similarity of Free Vortex at Horizontal Intake, Journal of
Hydraulic Research, IAHR, Vol. 16, No. 2, 1978, p. 95.
Appendix A
Daggett, L., and Keulegan, G.H., Similitude in FreeSurface Vortex Formations, ASCE Journal of the
Hydraulics Division, Vol. 100, HY11, November 1974,
p. 1565.
Hecker, G.E., Model-Prototype Comparison of Free
Surface Vortices, ASCE Journal of the Hydraulics
Division, Vol. 107, No. HY10, October 1981, p.1243.
Padamanabhan, M., Evaluation of Vortex Suppressors, Hydraulic Performance of Single Outlet Sumps,
and Sensitivity of Miscellaneous Sump Parameters,
Alden Research Laboratory Report No. 49A-82/
M398F, September 1982.
Appendix C
Knauss, J., Coordinator-Editor, Swirling Flow Problems at Intakes, IAHR Hydraulic Structures Design
Manual 1., A.A. Balkema Publishers, Rotterdam, 1987.
62
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Appendix E
Index
This appendix is not part of this standard, but is presented to help the user in considering factors beyond this
standard.
Note: an f. indicates a figure, and a t. indicates a table.
Approach pipe lining, 60
Can intakes
closed bottom can, 13, 13f.
design considerations, 11
open bottom can intakes, 12, 12f.
Circular plan wet pits, 18, 18f., 19f.
Circular pump stations (clear liquid)
dimensioning, 6
floor clearance, 6
inflow pipe, 7
inlet bell clearance, 7
inlet bell or volute diameter, 7
sump diameter, 7, 7f., 8f.
wall clearance, 6
Confined wet well design, 19, 20f.
Constant speed pumps, 58, 59t., 60t.
Definitions
symbols, 38
terminology, 35
Entrained air, 1
Flow, 26
Formed suction intakes, 3, 6f.
application standards, 4
dimensions, 3
Free-surface vortices, 1, 26, 26f.
Gas bubbles, 1
Glossary, 35
Inlet bell design diameter, 21t., 28, 30f., 31f.
Intake designs
alternative, 1
design objectives, 1
general information, 1
Intake structures
basin entrance conditions, 58
can intakes, 11
circular plan wet pits, 18, 18f., 19f.
circular pump stations (clear liquids), 5
63
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
Terminology, 35
Transition manholes, 59
Trench-type intakes, 7, 8f., 9f.
approach velocity, 9
centerline spacing, 9
end wall clearance, 9
floor clearance, 9
inlet conduit elevation, 9
orientation, 9
width, 9
Trench-type wet wells, 16f., 17
Unconfined intakes, 14
cross-flow velocities and pump location, 15
debris and screens, 15
submergence, 15
Variable speed pumps, 58
Velocity, 1
Velocity profiles, 27
Vortices, 1
free surface, 1, 26, 26f.
required submergence for minimizing surface
vortices, 29, 33f., 34f.
submerged, 1
sub-surface, 26f., 27
Wet wells (solids-bearing liquids), 15
cleaning procedures, 17
confined inlets, 16
trench-type, 16f.
vertical transitions, 16
wet well volume, 17
64
Copyright 2000 By Hydraulic Institute, All Rights Reserved.
M123
Copyright 2000 By Hydraulic Institute, All Rights Reserved.