Project 2
Project 2
Project 2
Every work constitutes great deal of assistance and guidance from the people concerned and
this particular project is of no exception.
A project of this nature is surely a result of tremendous support, guidance, encouragement
and help.
Wish to place on record my sincere gratitude to my project guide Ms. Afeefa Fatima,
Faculty Member, Lal Bahadur Shastri Girls College of Management, Lucknow. I thank
her for constructive help and encouragement throughout the project. Without her support and
guidance taking this would not have been possible.
Also, wish to acknowledge enthusiastic encouragement and support extended to me by my
family members.
Im also thankful to my friends who provided me their constant support and assistance.
LAKSHMI YADAV
Roll No.: 120911010008
BBA (4th Sem)
DECLARATION
I
do
hereby
declare
that
the
research
report
titled
WORKING
CAPITAL
LAKSHMI YADAV
Roll No.: 120911010008
BBA (4th Sem)
CONTENTS
Acknowledgement
Declaration
Content
Introduction
4-7
8-14
15-23
24-27
28-33
34-38
Process of distribution
39-44
Objective of study
45
46-55
56-58
59-60
Research methodology
61-62
63
SWOT Analysis
64-65
66-68
69-70
71-72
Bibliography
73
INTRODUCTION
TO INDIAN DAIRY INDUSTRY
Worlds largest food factory. In celebration , India Dairy. com invites you
to Indian is the worlds highest milk producers and all set to become the
find out more about the achievements. Here, you can find or contribute ,
answer
to
every
question
about
WORKING CAPITAL
Working
is
financial
metric
which
CALCULATION
The basic calculation of the working capital is done on the basis of the gross
current assets of the firm.
INPUTS
Current assets and current liabilities include three accounts which are of special
importance. These accounts represent the areas of the business where managers
have the most direct impact:
accounts receivable (current asset)
inventory (current assets), and
accounts payable (current liability)
The current portion of debt (payable within 12 months) is critical, because it
represents a short-term claim to current assets and is often secured by long term
assets. Common types of short-term debt are bank loans and lines of credit.
An increase in net working capital indicates that the business has either
increased current assets (that it has increased its receivables, or other current
assets) or has decreasedcurrent liabilitiesfor example has paid off some shortterm creditors, or a combination of both..
Therefore, the total share of the organized sector, both cooperatives as well as
the private sector is barely 12%. What is, therefore, disquieting is that as much
as 88% share of the total milk production is commanded by the unorganized
sector. Inorder to attract promote Dairy Industry and attract more investment in
this sector, govt has also reduced the excise duty of 16% to Zero on Dairy
processing Machineries.
The untapped potential of the dairy sector is immense and opportunity to set up
a new dairy venture is great. And there is vast potential for the export of dairy
products, as the cost of milk production in India being the lowest. These factors
are attracting huge amount of investments in dairy processing, manufacturing
dairy processing equipment, fruit packaging equipment and equipments for
biotechnology related dairy industry.
COMPANY PROFILE
INTRODUCTION :
Lucknow Pradeshik Co-operative Dairy Federation came into being on 23 rd
march 1938 via registration number 257 , the capital invested was only
Rs. 100/- and liters of liquid milk. Today 2 lakh liters of milk are
handled in the co-operative production unit and turnover has touched Rs.
50 crore mark.
In Brief :
Established
Registered
First dairy Inspector
Board of Directors
: 1938
: 23rd March 1938
: Mr. N . K. Phargava
: Mr. Gopal Lal Pandya
Mr. Nirmal Chandra Chaturvedi
Mr. Tej Shankar
Mr. Pushkar Nath Bhatt
Initial Capital Investment : Rs. 100/Present Capital
: State Government 90%
Co-operative 10%
Location
: Initial Charbagh
Area of Distribution
: Initially Bakshi Ka Talab , Tiwariganj
, Gosaiganj,
Presently
: The entire district.
In spite of the several setback and hurdle , the Lucknow Pradeshik Cooperative Dairy has steadily progressed and retain its position firmly in
the present market and given strength to the operation flood II.
OPERATION FLOOD
Development Phase I
Development Phase II
Development Phase III
OPERATION FLOOD
A recent World Bank audit shows that of the Rs. 200 crores it invested
in operation Flood II , the net return into the rural economy has been
whopping Rs. 24,000 crores per year over a period of ten years , or a
total of Rs. 240,000 crores in all. No other major development program
has matched this input-output ratio.
Operation flood , launched in 1970 , has been instrumental in helping the
farmers mould their own development , thus helping reach milk to
consumers in 700 towns and cities through a national milk grid. It also
helped eradicate the need for middlemen there by reducing the seasonal
price variation. As a result of the co-operative structure the whole
exercise of production and distribution of the milk and milk products has
become
Development Phase I
Phase-I of Operation flood was financed by sale within India of skimmed
milk powder and butter oil gifted by the EC countries via the World
Food Program. As founder-chairman of the National Dairy Development
Board (NDDB) of India , Dr. Kurien finalized the plans and negotiated the
details of EEC assistance. He looked after the administration of the
scheme as founder-chairman of the erstwhile Indian Dairy Corporation ,
the project authority for Operation Flood. During its first phase , the
project aimed at linking Indias 18 best milk sheds with the milk market
of the four metropolitan cities of Delhi , MuPGDMi , Calcutta and
Madras.
3
Development Phase II
Phase-II of the project , implemented during 1981-85 raised this to some
136 milk sheds linked to over 290 urban markets. The seed capital raised
from the sale of WFP/EEC gift products and World Bank loan has
created , by the end 1985 , a self-sustaining system of 43,000 village cooperatives covering 4.25 million milk producers. Milk powder production
went up from 22,000 tonnes in the pre project year to 1,40,000 tonnes in
1989 , thanks to dairies set up under Operation Flood. The EEC gifts thus
helped to promotes self-reliance. Direct marketing of milk by producers
cooperatives resulting in the transfer of the profits , milk contracts
increased by several million liters per day.
U.P. has been a pioneer state in the country in organizing dairy industry
on co-operative lines for the first time. The ideal behind this was to
develop milk production in the remote rural areas for meeting milk
requirement of the urban consumers and also to lend incentives to milk
producers. They are sponsored by govt. farmers co-operative groups,
industrial processors , suppliers or marketers and design organizations.
The first co-operative artificial breeding association was organized in
Denmark in 1936. There are now many associations use a few highly
selected bulls to breed large no. of
department
of
dairy
development
with
the milk
GENERAL MANAGER
Marketing
Manager
Manager
Manager
Procurement
Factory
Shift manager
FINANCE MANAGER
Accountant
Head Assistant
Accountant Assistant
Cash Department
Chief cashier
ORGANIZATION STRUCTURE
PCDF has ten divisions. Every division has manager who is responsible
to General Manager. G. M. of every division is responsible to Managing
Director.
The division heads of each division shall be responsible for the
performance and of their respective division not only at the head office
but also in the units / unions in the field. These officers shall not merely
before
approval
&
implementation ;
be
routed
through
the
Management Service Division (MSD) , which will check the plan to see
whether they are in conformity with corporate objective and will see that
that they are in conformity with other plans and system and contradiction
occurs.
The divisional heads should see the terms made by them and their
officers and purposively designate link officers for each officer in their
division. All letters to the NDDB shall before dispatch , be sent to the
MSD , which will take speedy clearance at the appropriate level. A copy
of all such letters shall be the CPM section the MSD.
The National Dairy Development Board was created to promote, finance and
support to the following
1-
activities
2-
Seek to strengthen farmer and support national policies that are favorable
3-
1. MILK
2. BUTTER
3. GHEE
4. PANEER
5. FLAVORED MILK
6. SKIMMED MILK POWDER
7. MILK CAKE
8. ICE-CREAM
9. MATTHA
10. CURED
FEATURES OF PRODUCT
Products of L.M.U. are marked as the brand name PARAG
Parag produces different types of milk
JANTA MILK
It is economy pouch , which is suitable for tea , curd. It is also
pasteurized milk with 0.55% fat and 8% S.N.F. It is available in two
packed sizes of 500ml and 200ml ( Pack is priced at Rs. 12 per liter. It
is also fortified)
TYPE OF MILK
MILK TYPE
Full Cream Milk
PACKET COLOUR
QUANTITY
Green
500 ml
Red
500 ml
(FCM)
Toned Milk
(TM)
Janta Milk
Blue
(TM)
Double Toned
Orange
500 ml
(DTM)
OTHER PRODUCTS
Following are main milk by- products manufactured by L.M.U :1. Butter : Contains 80% fat , permitted color , salt , size available 20 gm ,
and 50gm , and 100gm.
2. Ghee : 99.7% fat natural flavor.
3. Paneer : Contains 50% of fat, Pack size available - 100gm & 500 gm
Polypack.
4. Flavored milk: In 200gm. Polypack.
5. Skimmed Milk powder: In 500gm Polypack & 25 kg bag.
6. Milk cake: contains-milk solid & sugar flavors and preservative , pack
size available 100gm cartoon.
7. Ice cream: In 50ml & 100ml cup.
8. Mattha: In 200ml Polypack.
9. Curd : In 200 gm
The
report
present
detailed
information
about
the
Lucknow
Milk
Collection of Milk
Dairy (Reprocessing
of milk)
of products of
Distribution
of milk
Member Farmer
Society
Chilling Center
Dairy
Other Milk
Product
Milk
Parlour
Redistribution
Stockist
Exclusive
Agent
Institution
Vender
CUSTOMER
Retailer
COLLECTION OF MILK
SURVEY
Firstly , LPCM union does some survey in rural areas. The survey team
tells about the societies activities to that farmer who has sufficient milk.
ROUTES AND SOCIETIES
Initially , PARAG societies were established on those routes where there is
possibility of milk. Milk societies cater to a cluster of 6-10 villages each.
They are well connected through road network to facilitate milk
transportation to larger towns. At present there are 10 routes and 466
societies of Parag Dairy.
Collected milk from societies is finally sent to the dairy for various
treatments and tests.
RATES OF MILK
The milk collected from various societies is brought to the dairy and here
it is weighted and duly recorded in the register. The capacity of the milk
Lab workers test the milk for FAT & SNF percentage and also determine
whether the milk is fresh or sour.
After performing various tests , the Procurement and Input Department
decides the quality of milk and then a valid rate of milk is given to the
member farmer accordingly.
AIMS OF L.P.C.M. UNION LTD :
Co-operative union has some target which they fulfill every year.
The aims are :1. No. of Societies
2. Total no of members
a) Number of ladies member
b) Number of SC , ST Caste Ladies
c) Number of SC , ST Caste Members
d) Number of Backward Caste Members
e) Number of I.R.D.P. Members
3. No of Farmer Members
4. Animal health primary treatment aid
5. Vaccination
6. Sterility Prohibition
7. Balance diet of animals
8. Production of green grass
9. Artificial breeding
10. Quantity of seeds (in kg.)
11. Purchasing of liquid milk and products of milk
a) Average of liquid milk purchasing (in thousand liters)
b) Purchasing of Ghee (in thousand liters)
c) Butter (in thousand liters)
12. Benefits of society / Distribution of bonus
3
DISTRIBUTION OF MILK
The channel of distribution is the path , which the products takes while
moving to the ultimate consumers.
PROCESS OF DISTRIBUTION
sold
CHANNEL GF DISTRIBUTORS
Retailer
Bakery or confectionary shop
Road side seller
Hotels / Institutional
PROCESS MAPPING
Distribution vans are used for supplying the processed milk and curd to
agents. Agents are hubs identified by Dairy for distribution of its
products. Agents generally sell exclusively dairys
3
brand of products.
Retailer deposits security and should purchase milk on daily basis. Dairy
officially can impose penalty in case agents are found selling other brand
of milk.
ROUTE PLANNING
There are 37 routes in Lko. Route planning has been done keeping
primarily the total time available and no of outlets for any given route.
No of outlet in a route is a function of Approximate purchase by the agents en-route. Purchase governs
the time taken for loading / unloading at any given outlet to be
kept for that route.
Terrain / accessibility of the outlets.
Distance between the outlets. The terrain / accessibility and distance
between outlets determines the time taken for inter outlet travel.
Institutions est. en-route. Institutions have their own systems for
entry / exit and documentation hence , routes having higher no. of
institutions would have lesser no. of outlets for the route.
All routes have been encoding with relation to there respective
district sand outlets have been encoded for their respective routes.
crates
etc.
separate
routes
have
been identified
for
institutional sales .
CONTAINERIZATION
TYPE OF VEHICLE
1.
2.
BIG VEHICLE
SMALL VEHICLE
the figures mentioned in the dispatch statement vehicles out of the factory
premises. The dispatch sheet and empty trays are returned to dairy official
the next day.
requirement
in
the
manufacturing firm.
To find various alternatives of working capital
To analyze the financial position of the Parag Dairy.
Scope
Determining the total funds required to meet the current operations of the
firm(i.e. determination the level of current assets).
To decide the structure of current assets(i.e. the proportion of long term
and short term capital to finance current assets).
To evolve suitable policies, procedures and reporting systems for
controlling the individual components of current assets(mainly cash,
receivables and inventory)
To determine the various sources of working capital.
To ensure optimum investment in current assets.
Limitation of study
unnecessary accumulation of inventories,which leads to
mishandling of inventories ,waste theft and losses in
increase.
Excess of working capital is indication of defective credit
policy and slack in collection period.These leads to higher
bad debt losses that reduce profits.
It makes management complacent which degenerates in
to managerial inefficiency.
Inadequate working capital stagnates growth.
It becomes difficult to implement operating plans and
achieve the firmss target profits.
It leads to inefficient utilization of fixed assets.
INVENTORY
It is time to review our inventory level and ensure reduction as number of days
of turn over. Sincere effort should be made for liquidation of non / slow
moving inventory. The inventory against AMAs need to be reviewed &
reduced.
II-
BOOK DEBTS
Units and busuness sector should continued with their vegorous efforts to
achieve minimum level of 180 days to turn over at the company level.
The areas to be focused a part from the collectable out standing from the
current bills are , dues against differad debts, bills under verifications , turn over
recognized but not billed due to various reasons etc.
The dispatches , which only add to turn over , without immediate billing and
corresponding billing and corresponding cash collections are to be reviewed
thoroughly and the billing schedule with the customer may be reviewed for
changes. The practices of dispatching material which could not be billed
immediately is not be encouraged head of the unit shall personally reviewed
goods dispatched but pending billing for more then three three month on regular
basis. A focused presentation on this has to be made to the budget team units
3
must strive hard to control the increase in differed debts and also old and held
outstanding.
III-
CASH FLOWS
Units should ensure positive net flows through the year. Allocation of funds to
units with negative balance at any point of time will be done only with my
approval. The units should also generate free cash flow from their operations.
The free cash flow for R.E-2006-07
directors.
V-
CAPITAL EMPLOYED
In 2007-08 , the capital employed has increased to Rs. 451,51 cr. from Rs.
447,49 cr.
As part of budget exercise the unit shall have a detailed review of the market
share in constitution with business sectors and develop stragies.
OPERATING CYCLE
The operating cycle concept presents the heart of working capital management
in a more dynamic form. The time that elapses to convert raw materials in to
cash is known as operating cycle. In the other words the time that elapses
between the purchase of raw materials and the collection of cash for sale is
referred to as the operating cycle.
The operating cycle involve the following procedure
Conversion
Conversion
Conversion
Conversion
cash}
COST OF PRODUCTION
[1]- Cost of buying milk from corporative or other sources[2]- Logistic cost of manufacturing units[3]- Cost of transportation to carry the milk to manufacturing units:[4]- Processing cost
(a) Deprecation
(b) Labor cost
(c) Electricity / water
(d) Maintenance cost
(e) Managerial cost
(f) Infrastructure cost
[5]- Storage cost
[6]- Transportation cost
[7]- Variable Cost
(a) Raw Material
(b) Additives
(c) Power & Fuels
(d) Conversion Changes
(e) Distribution Changes
(f) Cash Handling Changes
(g) C & C Inward
[8] Fixed Cost
(a) Factory & General Administrative cost
(b) Employees Cost
(c) Consumables
Plan;
labeling
have
become important.
This trend has been further accelerated by the changing dietary habits and
lifestyle of the ever-increasing number of nuclear families.
They are demanding convenient, easy to cook, ready to eat foodstuffs in
appropriate packaging that retains freshness, flavor and taste, preserves nutrition
and has a long shelf life.
This is borne out by marked increase in expenditure on meals away from home
as well as on packaged foods, purchased during regular grocery shopping.
[5]. Packaging :-While packaging any of the Dairy Product we take care of the
following things:
Packaging Materials Tin Containers, Aluminium Foil/Containers, Paper
Carton Boards , Glass , Corrugated Board , Plastic Materials; Specifications
Packaging Techniques
Rs. In Lakh %
Electricity
939 65%
Consumable
89 6%
423 29%
Total
1,451 100%
Electricity cost constitutes 65% of the total core cost, maximum among all other
costs , hence needs focus to explore the possible areas of cost reduction.
Deep Freezer
Deep Freezers of different sizes and capacities are used to store the ice-cream in
the form and shape in which it is supposed to be sold in the market.
Light Points
Since MCU and Deep Freezers account for maximum electricity consumption,
they become the Target Area to study whether equipments are utilized to their
fullest capacity
so in order to reduce this expenses we will try to find out the average electricity
consumption of the booth, and try to see how are booth are consuming more
than
average
consumption.
Parag Dairy booth is of two types:I-
Milk shop
In this type shop only Milk items of Parag Dairy are saled.
II-
Mini Shop
from
existing premises has been increased to 1.5 lac litters per day.
Looking into space constraint further expansion in the existing premise
is not possible.
Mean while sale of milk in pouches is increasing day by day and average
growth per year is more than 15%. There is no surplus packing capacity
available with existing co-packers.
In view of the above to take care of the next five years requirement of
additional milk in pouches, Vendor development group has recommended
setting up of 6 lack liters per day of milk packaging facility in the adjoining
plot and also increasing existing milk processing facility from 4 LLPD to
10 LLPD at Dairy.
It is also necessary to have some percentage of own packing facility from
strategic point of view.
Objective
1. The facility can be setup at Dairy in minimum time due to availability of
required land.
2. The main input for setting up many Dairy is availability of good quality
fresh water. The water Quality and Quantity of underground tube wells at
Dairy is very good due to near the river Hindon.
3. It is necessary to create a production facility to meet the market demand
to keep edge over the competitors in the field.
4. To set up and run the facility at Dairy will be very cost effective due to
availability of infrastructure at Dairy, which can be in actually shared, based
on need.
5. The proposed packing plant will be a role model for other Co-packers to
adopt in their plants from layout of plant to delivering final milk quality in
pouches and dispatch.
RESEARCH METHODOLOGY
3
Methodology
II-
III-
Working days
365
IV-
800 laces
The topic
of this project is Working
in PARAG
IDENTIFICATION
OFcapital
THEmanagement
PROBLEM
AREADAIRY.
The main problem arises is that when people do not know that exact financial
position and requirements of any organization, because by only looking at
balance sheet and profit loss account, we cant predict the requirements and
current financial affairs of any organization, there are other tools also which are
been used to measure the requirements of the fir. Generally people, employees
and other shareholders of the company only look at the general accounts of the
company but they lack to see other things such as financial analysis and change
in requirement policy of the company, through which the working capital
required for the current financial affairs of the company can be predicted.
The major strength of the traditional dairy product sector is the mass
appeal enjoyed by the wide variety of products. The market for these
products far exceeds that for western dairy products like milk powder ,
table butter and cheese. Their operating margins are also much higher
then the western dairy products. The increasing demand for these products
presents a great opportunity for the organized dairies in the country to
modernize and scale up the production.
3
Weakness:
The major weakness of this sector is the practice of inadequate hygiene
in the preparation and handling of these products and their relatively short
shelf life. The preparation and marketing of these products is generally
done by halwais and that limits development in the sector.
Opportunity:
The expanding business prospects provided by these products and their
accompanying value-addition , call for a thorough study of this sector. It
would facilitate an increase in
the production and marketing of hygienically prepared and properly
packed
products
During the project work a survey is being conducted to know the market share
of PARAG in Lucknow city. This survey is been done among 50 people. This
shown with the help of following Table & Pie Chart.
Table No. 1.1
Duration
Numbers of
Consumers
Parag
Amul
Deva
Local
Suppliers
Total
26
15
6
3
Percenta
ge
52 %
30 %
12 %
6%
50
100 %
It is clear from the graph that :1. 52 % of market share is captured by PARAG.
2. 24% of of market share is captured by AMUL.
3. 12% of market share is captured by DEVA.
4. 6% of market share is captured by Local Suppliers.
Numbers of
Consumers
Morning
Evening
Both time
Total
Percentage
23
12
15
50
It is clear from the graph that :5. 46% Consumers are buying milk in morning only.
6. 24% Consumers are buying milk in evening only.
7. 30% Consumers are buying milk in both time.
46 %
24 %
30 %
100 %
Numbers of
Consumers
1 Litre
Litre
Litre
Total
Percentage
32
15
3
50
It is clear from the graph that :8. 64% Consumers are buying 1 Litre milk.
9. 30% Consumers are buying Litre milk.
10.6% Consumers are buying Litre milk.
64 %
30 %
6%
100 %
consumers
are
are using
The
Working
working capital.
BIBLIOGRAPHY
BOOKS
FINANCIAL MANAGEMENT
FINANCIAL MANAGEMENT
-FM PRINCIPLES AND PRACTICES
-I. M. PANDEY
PRASANCHANDRA
-SUDHINDRA BHAT
WEBSITES