Ch14 Evans BA1e Case Solution
Ch14 Evans BA1e Case Solution
Ch14 Evans BA1e Case Solution
The structure of the model is given in the case; students need to set up the spreadsheet logically by moving all variables to the l
For example, constraints for month 1 would be:
Note: month 0 represents December 2011
Material balance constraint: X1 + I0 - I 1 + L1 = Demand month 1
Overtime/undertime constraint: X1 - O1 + U1 = 9100 (the normal production capacity)
Production rate change constraint: X1 - X0 -R1 + D1 = 0
The worksheet Optimal costs out the solution in a different format.
The worksheet Level9100 costs out the level production strategy.
Students should be able to interpret the sensitivity report, modify the lost sales cost and run some scenarios with different assum
The worksheet Lost Sales Parm Analysis shows how the solution changes as the lost sales cost varies fro 0 to 200 (see Examp
Optimization Model
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
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32
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42
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44
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46
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48
49
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A
B
Case Chapter 14
Linear Optimization Solution
70.00
1.40
#NAME?
$
6.50
$
3.00
$
5.00
9,100
Month
Demand
December
January
7,080
February
9,250
March
10,020
April
10,995
May
11,436
June
12,082
July
11,486
August
9,504
September
8,635
October
7,451
November
6,453
December
5,651
Average
9,170 Totals
Cost
Total
#NAME?
#NAME?
Solver model:
Page 3
Optimization Model
52
Page 4
Optimization Model
H
I
J
K
L
M
1
2
3
4
5
6
7
8
9
10
11
12
13
Material
Overtime Production
14 Undertime Rate Increase Rate Decrease Balance
Undertime Rate Change
15
Constraint Constraint Constraint
16
9100
0
9100
7,080
9,100
0
17
9100
0
0
9,250
9,100
0
18
9100
0
0
10,020
9,100
0
19
9100
0
0
10,995
9,100
0
20
9100
0
0
11,436
9,100
0
21
9100
0
0
12,082
9,100
0
22
9100
0
0
11,486
9,100
0
23
9100
0
0
9,504
9,100
0
24
9100
0
0
8,635
9,100
0
25
9100
0
0
7,451
9,100
0
26
9100
0
0
6,453
9,100
0
27
9100
0
0
5,651
9,100
0
28
109,200
0
9,100
29 $
3.00 $
5.00 $
5.00
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Page 5
$E$21
$F$21
$G$21
$H$21
$I$21
$J$21
$D$22
$E$22
$F$22
$G$22
$H$22
$I$22
$J$22
$D$23
$E$23
$F$23
$G$23
$H$23
$I$23
$J$23
$D$24
$E$24
$F$24
$G$24
$H$24
$I$24
$J$24
$D$25
$E$25
$F$25
$G$25
$H$25
$I$25
$J$25
$D$26
$E$26
$F$26
$G$26
$H$26
$I$26
$J$26
$D$27
$E$27
$F$27
$G$27
$H$27
$I$27
$J$27
June Inventory
June Lost Sales
June Overtime
June Undertime
June Rate Increase
June Rate Decrease
July Production
July Inventory
July Lost Sales
July Overtime
July Undertime
July Rate Increase
July Rate Decrease
August Production
August Inventory
August Lost Sales
August Overtime
August Undertime
August Rate Increase
August Rate Decrease
September Production
September Inventory
September Lost Sales
September Overtime
September Undertime
September Rate Increase
September Rate Decrease
October Production
October Inventory
October Lost Sales
October Overtime
October Undertime
October Rate Increase
October Rate Decrease
November Production
November Inventory
November Lost Sales
November Overtime
November Undertime
November Rate Increase
November Rate Decrease
December Production
December Inventory
December Lost Sales
December Overtime
December Undertime
December Rate Increase
December Rate Decrease
Constraints
Cell
Name
$K$16 January Constraint
$K$17 February Constraint
$K$18 March Constraint
$K$19 April Constraint
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
448.75
0
1937.25
0
0
0
11,037
0
0
1937.25
0
0
0
9,504
0
0
404
0
0
1533.25
8,635
0
0
0
465
0
869
7,451
0
0
0
1649
0
1184
6,453
0
0
0
2647
0
998
5,651
0
0
0
3449
0
802
Cell Value
7,080
9,250
10,020
10,995
Formula
$K$16=$B$16
$K$17=$B$17
$K$18=$B$18
$K$19=$B$19
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Normal
Status Slack
Binding
0
Binding
0
Binding
0
Binding
0
$K$20
$K$21
$K$22
$K$23
$K$24
$K$25
$K$26
$K$27
$L$16
$L$17
$L$18
$L$19
$L$20
$L$21
$L$22
$L$23
$L$24
$L$25
$L$26
$L$27
$M$16
$M$17
$M$18
$M$19
$M$20
$M$21
$M$22
$M$23
$M$24
$M$25
$M$26
$M$27
May Constraint
June Constraint
July Constraint
August Constraint
September Constraint
October Constraint
November Constraint
December Constraint
January Constraint
February Constraint
March Constraint
April Constraint
May Constraint
June Constraint
July Constraint
August Constraint
September Constraint
October Constraint
November Constraint
December Constraint
January Constraint
February Constraint
March Constraint
April Constraint
May Constraint
June Constraint
July Constraint
August Constraint
September Constraint
October Constraint
November Constraint
December Constraint
11,436
12,082
11,486
9,504
8,635
7,451
6,453
5,651
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
0
0
0
0
0
0
0
0
0
0
0
0
$K$20=$B$20
$K$21=$B$21
$K$22=$B$22
$K$23=$B$23
$K$24=$B$24
$K$25=$B$25
$K$26=$B$26
$K$27=$B$27
$L$16=$D$10
$L$17=$D$10
$L$18=$D$10
$L$19=$D$10
$L$20=$D$10
$L$21=$D$10
$L$22=$D$10
$L$23=$D$10
$L$24=$D$10
$L$25=$D$10
$L$26=$D$10
$L$27=$D$10
$M$16=0
$M$17=0
$M$18=0
$M$19=0
$M$20=0
$M$21=0
$M$22=0
$M$23=0
$M$24=0
$M$25=0
$M$26=0
$M$27=0
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
Binding
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Final Value
7770176.3
Name
January Production
January Inventory
January Lost Sales
January Overtime
January Undertime
January Rate Increase
January Rate Decrease
February Production
February Inventory
February Lost Sales
February Overtime
February Undertime
February Rate Increase
February Rate Decrease
March Production
March Inventory
March Lost Sales
March Overtime
March Undertime
March Rate Increase
March Rate Decrease
April Production
April Inventory
April Lost Sales
April Overtime
April Undertime
April Rate Increase
April Rate Decrease
May Production
May Inventory
May Lost Sales
May Overtime
May Undertime
May Rate Increase
May Rate Decrease
June Production
June Inventory
June Lost Sales
June Overtime
June Undertime
June Rate Increase
June Rate Decrease
Final
Reduced Objective
Allowable
Allowable
Value
Cost Coefficient Increase
Decrease
9,100
0.00
70
2.3000001
7.2000001
2920
0.00
1.4
2.3000001
7.2000001
0
127.30
200
1E+30
127.3
0
7.20
6.5
1E+30
7.2
0
2.30
3
1E+30
2.3
0
0.00
5
2.3000001
7.2000001
0
10.00
5
1E+30
10
9,100
0.00
70
2.3000001
3.4000001
2770
0.00
1.4 1.15000005
3.4000001
0
125.90
200
1E+30
125.9
0
0.00
6.5
2.3000001
3.4000001
0
9.50
3
1E+30
9.5
0
3.40
5
1E+30
3.4
0
6.60
5
1E+30
6.6
9,100
0.00
70
2.3000001
1.0000001
1850
0.00
1.4
0.7666667
1.0000001
0
124.50
200
1E+30
124.5
0
0.00
6.5
2.3000001
1.0000001
0
9.50
3
1E+30
9.5
0
1.00
5
1E+30
1
0
9.00
5
1E+30
9
11,037
0.00
70 0.533333467
3.0666668
1892.25
0.00
1.4 0.533333467 1.333333467
0
123.10
200
1E+30
123.1
1937.25
0.00
6.5 0.533333467
3.0666668
0
9.50
3
1E+30
9.5
1937.25
0.00
5 0.533333467 1.314285771
0
10.00
5
1E+30
10
11,037
0.00
70
4.0000004
1.6000004
1493.5
0.00
1.4
0.8000002
2.0000002
0
121.70
200
1E+30
121.7
1937.25
0.00
6.5
4.0000004
1.6000004
0
9.50
3
1E+30
9.5
0
0.40
5
1E+30
0.4
0
9.60
5
1E+30
9.6
11,037
0.00
70
4.0000004
1.6000004
448.75
0.00
1.4
1.6000004
4.0000004
0
120.30
200
1E+30
120.3
1937.25
0.00
6.5
4.0000004
1.6000004
0
9.50
3
1E+30
9.5
0
2.20
5
1E+30
2.2
0
7.80
5
1E+30
7.8
$D$22
$E$22
$F$22
$G$22
$H$22
$I$22
$J$22
$D$23
$E$23
$F$23
$G$23
$H$23
$I$23
$J$23
$D$24
$E$24
$F$24
$G$24
$H$24
$I$24
$J$24
$D$25
$E$25
$F$25
$G$25
$H$25
$I$25
$J$25
$D$26
$E$26
$F$26
$G$26
$H$26
$I$26
$J$26
$D$27
$E$27
$F$27
$G$27
$H$27
$I$27
$J$27
July Production
July Inventory
July Lost Sales
July Overtime
July Undertime
July Rate Increase
July Rate Decrease
August Production
August Inventory
August Lost Sales
August Overtime
August Undertime
August Rate Increase
August Rate Decrease
September Production
September Inventory
September Lost Sales
September Overtime
September Undertime
September Rate Increase
September Rate Decrease
October Production
October Inventory
October Lost Sales
October Overtime
October Undertime
October Rate Increase
October Rate Decrease
November Production
November Inventory
November Lost Sales
November Overtime
November Undertime
November Rate Increase
November Rate Decrease
December Production
December Inventory
December Lost Sales
December Overtime
December Undertime
December Rate Increase
December Rate Decrease
11,037
0
0
1937.25
0
0
0
9,504
0
0
404
0
0
1533.25
8,635
0
0
0
465
0
869
7,451
0
0
0
1649
0
1184
6,453
0
0
0
2647
0
998
5,651
0
0
0
3449
0
802
0.00
6.00
118.90
0.00
9.50
5.40
4.60
0.00
10.90
123.50
0.00
9.50
10.00
0.00
0.00
1.40
133.00
9.50
0.00
10.00
0.00
0.00
1.40
133.00
9.50
0.00
10.00
0.00
0.00
6.40
133.00
9.50
0.00
10.00
0.00
0.00
63.40
138.00
9.50
0.00
10.00
0.00
70
1.4
200
6.5
3
5
5
70
1.4
200
6.5
3
5
5
70
1.4
200
6.5
3
5
5
70
1.4
200
6.5
3
5
5
70
1.4
200
6.5
3
5
5
70
1.4
200
6.5
3
5
5
4.0000004
1E+30
1E+30
4.0000004
1E+30
1E+30
1E+30
6.0000001
1E+30
1E+30
6.0000001
1E+30
1E+30
4.0000004
10.9000001
1E+30
1E+30
1E+30
1.4000001
1E+30
1.4000001
1.4000001
1E+30
1E+30
1E+30
1.4000001
1E+30
1.4000001
1.4000001
1E+30
1E+30
1E+30
6.4000001
1E+30
1.4000001
6.4000001
1E+30
1E+30
1E+30
63.4000001
1E+30
1.4000001
1.6000004
6
118.9
1.6000004
9.5
5.4
4.6
10.9000001
10.9
123.5
9.5000001
9.5
10
1.6000004
1.4000001
1.4
133
9.5
9.5000001
10
5.45000005
1.4000001
1.4
133
9.5
1.4000001
10
0.70000005
6.4000001
6.4
133
9.5
1.4000001
10
0.70000005
63.4000001
63.4
138
9.5
6.4000001
10
3.20000005
Constraints
Cell
$K$16
$K$17
$K$18
$K$19
$K$20
$K$21
$K$22
$K$23
$K$24
Name
January Constraint
February Constraint
March Constraint
April Constraint
May Constraint
June Constraint
July Constraint
August Constraint
September Constraint
Final
Shadow Constraint
Value
Price
R.H. Side
7,080
72.70
6180
9,250
74.10
9250
10,020
75.50
10020
10,995
76.90
10995
11,436
78.30
11436
12,082
79.70
12082
11,486
81.10
11486
9,504
76.50
9504
8,635
67.00
8635
Allowable
Allowable
Increase
Decrease
1795
6133
1795
6133
1795
6133
1795
6133
1795
6133
1795
2987
1E+30 598.3333333
1533.25
404
465
1184
$K$25
$K$26
$K$27
$L$16
$L$17
$L$18
$L$19
$L$20
$L$21
$L$22
$L$23
$L$24
$L$25
$L$26
$L$27
$M$16
$M$17
$M$18
$M$19
$M$20
$M$21
$M$22
$M$23
$M$24
$M$25
$M$26
$M$27
October Constraint
November Constraint
December Constraint
January Constraint
February Constraint
March Constraint
April Constraint
May Constraint
June Constraint
July Constraint
August Constraint
September Constraint
October Constraint
November Constraint
December Constraint
January Constraint
February Constraint
March Constraint
April Constraint
May Constraint
June Constraint
July Constraint
August Constraint
September Constraint
October Constraint
November Constraint
December Constraint
7,451
6,453
5,651
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
9,100
0
0
0
0
0
0
0
0
0
0
0
0
67.00
67.00
62.00
0.70
-6.50
-6.50
-6.50
-6.50
-6.50
-6.50
-6.50
3.00
3.00
3.00
3.00
-5.00
-1.60
-4.00
-5.00
-4.60
-2.80
0.40
5.00
5.00
5.00
5.00
5.00
7451
1184
998
6453
998
802
5651
802
5651
9100
1107
0
9100
0
1E+30
9100
0
1E+30
9100
1937.25
1E+30
9100
1937.25
1E+30
9100
1937.25
1E+30
9100
1937.25
1E+30
9100
404
1E+30
9100
1E+30
465
9100
1E+30
1649
9100
1E+30
2647
9100
1E+30
3449
9100
0
1E+30
0
1291.5
0
0
1549.8
0
0
1937.25
1E+30
0
1795
6133
0
897.5
3066.5
0 598.3333333 2044.333333
0
1E+30
1533.25
0
1E+30
869
0
1E+30
1184
0
1E+30
998
0
1E+30
802
Optimal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
A
B
C
Case Chapter 14
Optimal Solution Cost Analysis
Production cost ($/bbl)
Inventory holding cost ($/bbl)
Lost sales cost ($/bbl)
Overtime cost ($/bbl)
Undertime cost ($/bbl)
Rate change cost ($/bbl)
Normal production rate
Month
January
February
March
April
May
June
July
August
September
October
November
December
Average
Month
January
February
March
April
May
June
July
August
September
October
November
December
Totals
Demand
7,080
9,250
10,020
10,995
11,436
12,082
11,486
9,504
8,635
7,451
6,453
5,651
9,170
Production
Cost
$ 637,000
$ 637,000
$ 637,000
$ 772,608
$ 772,608
$ 772,608
$ 772,608
$ 665,280
$ 604,450
$ 521,570
$ 451,710
$ 395,570
$ 7,640,010
$
$
$
$
$
$
70.00
1.40
200.00
6.50
3.00
5.00
9,100
Cumulative
Cumulative
Product
Ending
Lost
Demand
Production Availability Inventory Sales
900
7,080
9,100
10,000
2,920
16,330
9,100
19,100
2,770
26,350
9,100
28,200
1,850
37,345
11,037
39,237
1,892
48,781
11,037
50,275
1,494
60,863
11,037
61,312
449
72,349
11,037
72,349
0
81,853
9,504
81,853
0
90,488
8,635
90,488
0
97,939
7,451
97,939
0
104,392
6,453
104,392
0
110,043
5,651
110,043
0
2,920
Inventory
Cost
$ 4,088
$ 3,878
$ 2,590
$ 2,649
$ 2,091
$
628
$
$
$
$
$
$
$ 15,924
Lost Sales
Cost
$
$
$
$
$
$
$
$
$
$
$
$
$
Overtime
Cost
$
$
$
$
$
$
$
$
$
$
$
$
$
Page 12
12,592
12,592
12,592
12,592
2,626
52,995
0
0
0
0
0
0
0
0
0
0
0
0
$
$
$
$
$
$
$
$
$
$
$
$
$
9,686
7,666
4,345
5,920
4,990
4,010
36,618
Optimal
A
B
46
47 Total cost $ 7,770,176
Page 13
Level 9100
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
A
B
C
D
Case Chapter 14
Level production strategy cost analysis
Production cost ($/bbl)
Inventory holding cost ($/bbl)
Lost sales cost ($/bbl)
Overtime cost ($/bbl)
Undertime cost ($/bbl)
Rate change cost ($/bbl)
Normal production rate
Month
January
February
March
April
May
June
July
August
September
October
November
December
Average
Month
January
February
March
April
May
June
July
August
September
October
November
December
Totals
Demand
7,080
9,250
10,020
10,995
11,436
12,082
11,486
9,504
8,635
7,451
6,453
5,651
9,170
Production
Cost
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 637,000
$ 7,644,000
$
$
$
$
$
$
70.00
1.40
200.00
6.50
3.00
5.00
9,100
Cumulative
Cumulative
Product
Ending
Lost
Demand
Production Availability Inventory Sales
900
7,080
9,100
10,000
2,920
0
16,330
9,100
19,100
2,770
0
26,350
9,100
28,200
1,850
0
37,345
9,100
37,300
0
45
48,781
9,100
46,445
0
2,336
60,863
9,100
57,881
0
2,982
72,349
9,100
69,963
0
2,386
81,853
9,100
81,449
0
404
90,488
9,100
90,953
465
0
97,939
9,100
100,053
2,114
0
104,392
9,100
109,153
4,761
0
110,043
9,100
118,253
8,210
0
8,210
Inventory
Cost
$ 4,088
$ 3,878
$ 2,590
$
$
$
$
$
$
651
$ 2,960
$ 6,665
$ 11,494
$ 32,326
Lost Sales
Cost
$
$
$
$
9,000
$ 467,200
$ 596,400
$ 477,200
$
80,800
$
$
$
$
$ 1,630,600
Overtime
Cost
$
$
$
$
$
$
$
$
$
$
$
$
$
Page 14
$
$
$
$
$
$
$
$
$
$
$
$
$
Level 9100
A
B
46
47 Total cost $ 9,306,926
Page 15
$E$6
0
25
50
75
100
125
150
175
200
$D$16 $E$16 $F$16 $G$16 $H$16 $I$16 $J$16 $D$17 $E$17 $F$17 $G$17 $H$17 $I$17 $J$17
0
0 6180
0 9100
0 9100
0
0 9250
0 9100
0
0
0
0 6180
0 9100
0 9100
0
0 9250
0 9100
0
0
0
0 6180
0 9100
0 9100
0
0 9250
0 9100
0
0
9,100 2920
0
0
0
0
0 9,100 2770
0
0
0
0
0
9,100 2920
0
0
0
0
0 9,100 2770
0
0
0
0
0
9,100 2920
0
0
0
0
0 9,100 2770
0
0
0
0
0
9,100 2920
0
0
0
0
0 9,100 2770
0
0
0
0
0
9,100 2920
0
0
0
0
0 9,100 2770
0
0
0
0
0
9,100 2920
0
0
0
0
0 9,100 2770
0
0
0
0
0
$F$19
10995
10995
10995
45
0
0
0
0
0
$G$19
0
0
0
0
1937.25
1937.25
1937.25
1937.25
1937.25
$H$19
9100
9100
9100
0
0
0
0
0
0
$I$19
0
0
0
0
1937.25
1937.25
1937.25
1937.25
1937.25
$J$19
0
0
0
0
0
0
0
0
0
$D$20
0
0
0
9,100
11,037
11,037
11,037
11,037
11,037
$E$20
0
0
0
0
1493.5
1493.5
1493.5
1493.5
1493.5
$F$20
11436
11436
11436
2336
0
0
0
0
0
$G$20
0
0
0
0
1937.25
1937.25
1937.25
1937.25
1937.25
$F$21
12082
12082
12082
2982
0
0
0
0
0
$G$21
0
0
0
0
1937.25
1937.25
1937.25
1937.25
1937.25
$D$22 $E$22 $F$22 $G$22 $H$22 $I$22 $J$22 $D$23 $E$23 $F$23 $G$23 $H$23 $I$23 $J$23
0
0 11486
0 9100
0
0
0
0 9504
0 9100
0
0
0
0 11486
0 9100
0
0
0
0 9504
0 9100
0
0
0
0 11486
0 9100
0
0
0
0 9504
0 9100
0
0
9,100
0 2386
0
0
0
0 9,100
0
404
0
0
0
0
11,037
0
0 1937.25
0
0
0 9,504
0
0
404
0
0 1533.25
11,037
0
0 1937.25
0
0
0 9,504
0
0
404
0
0 1533.25
11,037
0
0 1937.25
0
0
0 9,504
0
0
404
0
0 1533.25
11,037
0
0 1937.25
0
0
0 9,504
0
0
404
0
0 1533.25
11,037
0
0 1937.25
0
0
0 9,504
0
0
404
0
0 1533.25
$D$24 $E$24 $F$24 $G$24 $H$24 $I$24 $J$24 $D$25 $E$25 $F$25 $G$25 $H$25 $I$25 $J$25
0
0 8635
0 9100
0
0
0
0 7451
0 9100
0
0
0
0 8635
0 9100
0
0
0
0 7451
0 9100
0
0
0
0 8635
0 9100
0
0
0
0 7451
0 9100
0
0
8,635
0
0
0
465
0
465 7,451
0
0
0 1649
0 1184
8,635
0
0
0
465
0
869 7,451
0
0
0 1649
0 1184
8,635
0
0
0
465
0
869 7,451
0
0
0 1649
0 1184
8,635
0
0
0
465
0
869 7,451
0
0
0 1649
0 1184
8,635
0
0
0
465
0
869 7,451
0
0
0 1649
0 1184
8,635
0
0
0
465
0
869 7,451
0
0
0 1649
0 1184
$D$26
0
0
0
6,453
6,453
6,453
6,453
6,453
6,453