Videojet 170i Printer Parts List

(;&(/
170i Printer
Illustrated Parts
Breakdown
P/N 365808-01
Rev BE 10/02
Please place this Illustrated Parts

Breakdown in the Chapter 9 and
Chapter 10 location in your Service
Manual. It has been removed to allow
for frequent picture and part number
updates.
recycled paper
Videojet Technologies Inc.

1500 Mittel Boulevard
Wood Dale, IL
60191-1073 USA
www.videojet.com
Phone: 1-800-843-3610
Fax:
1-800-582-1343
Intl Fax: 630-616-3629
2002 by Videojet Technologies Inc. All rights reserved.
Offices - USA: Atlanta, Chicago, Los Angeles, Philadelphia

INTL: Canada, France, Germany, The Netherlands,
Ireland, Japan, Singapore, Spain, The United Kingdom
Distributors Worldwide
Copyright 2002 by Videojet Technologies Inc.

All rights reserved. No part of this book may be reproduced
or utilized in any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage and retrieval system, without written permission.
Inquires should be addressed to Videojet Technologies Inc.
Wood Dale, IL 60191
Illustrated Parts Breakdown

In this chapter you will find a list of the replacement parts
available for the 9,'(2-(7 EXCEL 170i printer.
Refer to page 9-2 for a chapter-level Table of Contents.
9-1
Chapter 9 Contents
Introduction ..................................................................................................................9-3
Parts Lists .................................................................................................................9-3
"SP" Part Numbers ...................................................................................................9-3
Replacement Parts Illustrations
Generic EXCEL printer, Sheet 1 ............................................................................9-4
Generic EXCEL printer, Sheet 2 .................................................................... 9-5, 9-6
Generic EXCEL printer, Sheet 3 ............................................................................9-7
Control Board .........................................................................................................9-11
EXCEL170i Hydraulic/Pneumatic Assembly, Sheet 1 .........................................9-12
EXCEL170i Hydraulic/Pneumatic Assembly, Sheet 2 .........................................9-13
Ink Cylinder/Switch Assembly ...............................................................................9-16
Ink Module Assembly.............................................................................................9-18
Cap and Stem Assembly .........................................................................................9-20
Air Manifold Assembly ..........................................................................................9-22
Ink Air Manifold Assembly....................................................................................9-24
Gauge Door Assembly............................................................................................9-26
Printhead Assembly................................................................................................9-28
Printhead Assembly Detail .....................................................................................9-29
Cable and Duct Assembly.......................................................................................9-31
Cable and Duct Assembly Detail ............................................................................9-32
Printhead Deck Assembly Detail ............................................................................9-35
Note: If you received this IPB as a replacement IPB, you may have an older
style ink module assembly. To order replacement parts for this older style
ink module, refer to the page number shown below. If you received this IPB
with your printer, disregard this section.
EXCEL 170i Ink Module Assembly (Older Models ONLY) .................................9-36
9-2
EXCEL 170i Service Manual
Introduction
This chapter contains all part numbers necessary to order EXCEL
170i printer replacement parts and assemblies.
Parts Lists
This illustrated parts breakdown is presented in disassembled

order. Detail parts are shown below their respective upper level
assemblies whenever possible.
The parts lists follow the illustration for a particular assembly and
represent the field replaceable components of that assembly. The
number listed in the quantity column is the number of the specific
part required to complete the assembly and may not reflect the
quantity needed for the entire system.
Bills of materials are divided into four columns. The item/index
numbers refer to the identification number located on the drawing.
The part number is the 9LGHRMHWpart number, used to identify the
part for ordering. The part description column lists each part name,
and the quantity column lists the quantity of that part used in that
particular assembly.
Illustrations are shown before the parts list for each assembly.
Some assembly illustrations require more than one page.
If you received this IPB as a replacement IPB, refer to the Table
of Contents on the previous page to ensure that you refer to the
correct ink module assembly.
SP Part Numbers
Where a part number is designated SP, it is a specially packaged

repair or replacement part. Be sure to refer to the SP when
ordering parts from Videojet Technologies Inc. that are
marked SP in the parts list.
Note: Order parts by part number and not item/index number. The
item/index number columns refer to the unique callout for
the illustration for each list.
9-3
8, 9, 36
Figure 9-1. Generic EXCEL Printer, Sheet 1
9-4
9-5
Figure 9-3. Generic EXCEL Printer, Sheet 2 (continued)
9-6
72
9-7
Complete EXCEL 170i Printer (Refer to Figure 9-1, Figure 9-2,

Figure 9-3, and Figure 9-4.)
Part Number
371145
Description
PRINTER, COMPLETE, GENERIC, EXCEL 170I
Complete EXCEL 170i Printer - Parts List
Item
Part Number
001606
SCREW, MACH, PNHD, PHLP, 8-32 3/8 LG
001661
001681
SCREW, MACH, SEMS EXT, 6-32 1/4 LG
014811
NUT, HEX, 4-40
44
100319
SCREW, MACH, PNHD, POZ, 8-32 1/4 LG
190726
WASHER, FLAT, .0299 .182 ID
200162
SWITCH, FACE PLATE, .468, I/O
209025
SWITCH, TOG, DPST, 15/32-32 THRD, VDE AP
11
201911
WASHER, NEOPRENE, 1/4 ID, 3/8 OD
12
201987
KNOB, BLACK PLASTIC, 1/2"
13
202129
FITTING, PIPE, STRT T, BRSS,1/8 NPT
14
SP209077
POWER SUPPLY
15
202306
CLAMP, CABLE, 3/8 ID
16
202976
WASHER, LOCK EXT. #8
17
209184
FITTING, TUBE, ML CNNCTR, 1/4OD
18
360414
LABEL, GROUND DECAL
19
203777
TUBING, POLYETHYLENE, 1/4 OD
20
SP204447
SWITCH, PRESSURE, ML CONN, 60 PSIG
21
204477
FITTING, BULKHEAD, 1/4 NPT 1L
22
204478
FITTING, BULKHEAD, 1/8 NPT 1L
23
204508
STANDOFF, HEX, THRD 8-32 1-1/2 L
24
209456
STANDOFF, HEX, 8-32, 5/8 LG BRASS
25
204826
26
204922
WASHER, PLAIN, FIBRE, .755 ID
27
205295
RELAY, SOLID STATE, AC, 250 VRMS 10 AM
28
209326
LOCK, CAM KEYED, 3/4 DIA CYLINDER
29
205511
GUIDE, PCB CARD, 8 LG, FOR 1/16 THK
30
207551
CIRCUIT BREAKER, SINGLE POLE, 250 VAC
31
205931
FILTER, POWER LINE, RFI/EMI, 115/250 V
32
206010
VALVE, RELIEF, 1/8 NPT, .98 OVRAL LG
9-8
Description
Quantity
Complete EXCEL 170i Printer - Parts List (continued)

Item
Part Number
Description
Quantity
33
206036
BLOCK, TERMINAL, 3 POS, 10MM CTRS
34
206037
LABEL, STRIP, MARKING, L, N
35
206041
MUFFLER, AIR, PNEUMATIC EXHAUST
36
209096
BOOT, TOGGLE, SWITCH, 15/32-32 NS-2B T
37
209327
SWITCH, KEYLOCK, 5 DISK, 2 POS, 4 AMP
38
206048
CAP, NON THREADED, 9 PIN 'D', BLACK
39
206059
SPACER, 5/16 OD X 11/64 ID X 5/8 LG
40
206061
FITTING, NUT & SLEEVE,1-11/32 LGTH
41
206062
MAGNET, PERMANENT, DOOR CATCH
42
206063
SCREW, MACH, PNHD, SLTD, 4-40 1/4 LG
43
206143
CLAMP, CABLE, .5 X 1 X .520 HI, BLACK
10
44
206144
CABLE, CLAMP, .625 X 1.25 X .780 HI
45
206146
CLAMP, CABLE, 0.5 X 1.250 X .690 HIGH
46
206226
SPACER, HEX, THREADED, 8-32 1 L
47
206252
FITTING, TUBE ML CNCTR, 3/8 OD
48
210708
STANDOFF, HEX, THRD, 8-32 3/4 L
49
206804
NUT, SINGLE THREAD, SLF RTNG, U, 8-32
50
206996
NUT, LOCK, 1/2 CONDUIT, ZNC PLATED
51
207270
LATCH, VISE ACTION, WEATHER SEALED
52
250077
TIE, CABLE, NYLON, 7/64 X 3-7/8
53
212351
TUBING, POLYETHYLENE, 3/8 OD 26
54
351716
GASKET, LOCK
55
SP355026
POWER SUPPLY, DUAL H.V.
56
355058
BRACKET, POWER SUPPLY, TRPL OUTPUT
57
355059
BRACKET, POWER SUPPLY, AUX, 12V
58
355121
GASKET, CONNECTOR
59
355123
COVER, RELAY
60
355135
BRACKET, MOUNTING, BLOCK, TERMINAL, AS
61
355137
BRACKET, MOUNTING, CIRCUIT BREAKER, AS
62
355140
GASKET, PAN, FLUIDS (11.88 X .06)
63
355141
64
355142
65
355143
SHELF, SUPPORT
66
355148
PLUG, FITTING, BULKHEAD
67
355317
HARNESS, CONTROL, A.C.
68
375010
CABINET, IP65, ASSEMBLY (XL170i)
9-9
Complete EXCEL 170i Printer Parts List (continued)

Item
Part Number
69
356165
HARNESS, D.C. & SIGNAL
70
356225
HARNESS, DISTRIBUTION, A.C., XL/100
71
375080
CONTROL BOARD (Refer to Figure 9-5 on page 9-11.)
72
SP371142
PAN ASSEMBLY, HYD/PNEU, (Refer to Figure 9-6 on page 9-12.)
73
SP207415
POWER SUPPLY, TRIPLE OUTPUT, DC SWITCH
74
207251
FERRITE, AND CASE, ASSY
75
202708
TIE, CABLE, 9/64" WD X 11-2/8" LG
76
207259
FITTING, TUBE, STRAIGHT, 5/16 DIA
77
206765
FITTING, PIPE, LOCK NUT, NPSL
78
207182
LABEL, FCC COMPLIANCE, BLK PRNTNG
80
202348
CLAMP, CABLE FLAT, PLASTIC, 26-30 AWG
85
206008
BLOCK, TERMINAL, 5 POS, PLUG, SCRW TP
86
206188
WASHER, PLAIN, .174 ID, SST
10
87
353111
PLATE, PATENT
88
375027
BRACKET, CONNECTOR
89
216361
COVER, EXTENDED, A.C.
90
355314
HARNESS, INTERFACE, KEYBOARD, ASSY
91
355315
HARNESS, CONTROLLER, DISPLAY, ASSY
92
356273
LABEL, ATTENTION
93
203634
NUT, WING, 8-32
94
355327
JUMPER, POWER SUPPLY
100
208309
TIE WRAP MOUNT
103
371172
LABEL, WARNING, ANTI-TIP, STAND, XL
377
Description
SP365656-XX KEYBOARD/MTG P2 170I
Quantity
-01 USA/UK, -02 FRANCE, -03 GERMANY, -04 SPAIN, -05 PORTUGUESE,
Insert proper language
extension at right for XX -06 JAPANESE, -08 ITALIAN, -09 DUTCH, -16 FINNISH, -17 SWEDISH,
-18 DANISH AND -19 GREEK
in above part number
378
375047-01
POWER CORD, U.S.
378
375047-02
POWER CORD, EUROPEAN
In bag of items included with printer:
9-10
186514
KEY, HEX, .050
186975
KEY, HEX, 5/16, SHOT ARM
203343
TUBING, POLYETHEYLENE, 1/8 OD
355269
MAGNIFIER, LOUPE SUB, ASSY
.83 FT.
1
Figure 9-5. Control Board
Control Board (Refer to Figure 9-5.)

Part Number
375400-xx
Description
Control Board (Refer to Figure 9-2 on page 9-5 for location.)
Item
Part Number
Description
Quantity
375080
PROGRAMMED PCB, VERSION 6
82
207156
BATTERY, 9.0V, ALKALINE
96
200163
FUSE, NRMAL BLO,. 05A 250V
9-11
Figure 9-6. EXCEL Hydraulic/Pneumatic Assembly, Sheet 1
9-12
Figure 9-7. Hydraulic/Pneumatic Assembly, Sheet 2
9-13
Hydraulic/Pneumatic Pan Assembly (Refer to Figure 9-6 and Figure 9-7)

Item
Part Number
Description
Quantity
090073
BOTTLE (1 QT.)
201576
SCREW, MACH, 2A THD X 5/16 LG 4-40
100319
100326
NUT, HEX, 10-32
209200
CLIP, MOUNTING W/2-SIDED TAPE
201844
FITTING, TUBE, BARB, 1/16 X 10-32 M
15
212599
GASKET, 3/16 ID
48
202549
TUBING, TEFLON, 1/16 ID
203303
FITTING, TUBE, FML ELBOW, 1/4 OD
10
SP375007-01
FILTER, INK, 20 MICRON ABSOLUTE
11
SP204446
SWITCH, PRESSURE, SPST
15
12
204667
FILTER, DISPOSABLE, 3 MICRON
13
205986
14
205987
FITTING, TUBE, BARBED, 1/16 ID, T
16
204615
TUBING, EXTRUDED, 1/8 ID X 1/4 OD
1.71 FT.
17
205999
TUBING, EXTRUDED, 3/16 ID X .313 OD, SLCN
.08 LG.
19
SP355151
21
22.6 FT.
MANIFOLD, AIR INPUT
250496
GROMMET, RUBBER, .125 ID
22
206889
TUBING, EXTRUDED, .170 ID X .250 OD
4.19 FT.
23
251413
TUBING, PLASTIC, 1/8 OD
39.12 FT.
24
205981
FITTING, PIPE, LOCK NUT, 1/8 NPT, BRASS
25
355074
GASKET, MANIFOLD
26
SP371140
INK CYLINDER AND SWITCH ASSEMBLY

(Refer to Figure 9-8 on page 9-18)
27
SP390579
INK MODULE ASSEMBLY
28
SP356038
CAP AND STEM, MODULE, INK, ASSY

(Refer to Figure 9-10 on page 9-22)
29
206948
30
371715
PAN, FLUIDS, ASSY
31
201199
FITTING, TUBE, MALE ELBOW, 3/8 OD
33
SP3553788
MANIFOLD, AIR
34
374637
BARB, FILTER CAP, MALE LUER LOCK TO 1/8 BARB
35
250077
TIE, CABLE
36
203344
TUBING, POLYETHYLENE, 3/8 OD
37
356148
TUBE, COUPLING
38
203322
FITTING, TUBE, FERRULE, FRNT, 1/8 OD
39
205953
JUMPER, COMMON, BAR 4 CRT.
9-14
Hydraulic/Pneumatic Pan Assembly (continued) (Refer to Figure 9-6 and Figure 9-7)
Item
Part Number
Description
Quantity
40
206765
FITTING, PIPE, LOCK NUT, 1/4 NPSL
42
356037
BRACKET, SUPPORT, SW, REED
44
206143
CLAMP, CABLE, 0.625 X 0.125 X 0.780 OD
45
355316
HARNESS, HYDRAULIC, ASSY
46
206407
PLATE, STRIKER, DOOR, ADHSV
47
201867
FITTING, TUBE, BARB, 1/8 ID
48
201871
FITTING, TUBE, BULKHEAD UNION
49
203324
FITTING, TUBE, NUT, 1/8 OD
50
204499
TUBE, TEFLON, .032 ID X .125 OD
51
SP374535
52
4.13 FT.
DOOR, GAUGE, ASSY
206417
NUT, ACORN, 8-32, STNLS STL
54
101234
CLAMP, HOSE
65
SP374551
BOTTLE FILTER (MAKE-UP)
66
SP374551
BOTTLE FILTER (INK)
67
390593
TUBE, TRANSFER .032 ID
390592
TUBE, TRANSFER .067 ID
208759
NUT, HEX MACHINE SCREW, 8-32, WAXED
68
9-15
14
4, 19
Figure 9-8. Ink Cylinder and Switch Assembly
9-16
Ink Cylinder and Switch Assembly (Refer to Figure 9-8.)

Part Number
SP371140
Description
Ink Cylinder and Switch Assembly
(Refer to Figure 9-6 on page 9-12 for location)
Ink Cylinder and Switch Assembly-Parts List

Item
Part Number Description
Quantity
100319
356168-01
SWITCH, PRESSURE TANK, S4, ASSY
207545
ADHESIVE, SEALANT, PNMTC/HYDRLC
A/R
205886
SCREW, MACH, PNHD, POZ, 6-32 1-1/8 LG
205811
TUBING, TEFLON, .500 ID
355094
BRACKET, SWITCH, ASSY
356003
BRACKET, MOUNTING, TANK, PRESS, ASSY
110213
204476
FITTING CONNECTOR, TBNG, 10-32 1/8 TB
10
212599
GASKET, 3/16 ID
11
205819
O RING, .364 ID
12
SP355034
FLOAT, PRESSURE TANK, ASSEMBLY
13
SP371139
CAP, PRESSURE TANK
14
356008
SHIELD, PRESSURE TANK
15
356168-02
SWITCH, PRESSURE TANK, S5, ASSY
16
203473
FITTING, TUBE, ML CNNCTR, 1/8 OD
17
193499
WASHER, FLAT, .025 X .125 ID
18
190341
19
201160
WASHER, FLAT, .153 ID
20
100357
21
206062
MAGNET, PERMANENT, DOOR CATCH
22
355290
BRACKET, MAGNET, WELDMENT
23
SP356007
CAP, SUB, RESTRICTOR, ASSY
9-17
Figure 9-9. Ink Module Assembly (P/N SP390579)
9-18
Ink Module Assembly (SP390579) (Refer to Figure 9-9)

2
209160
FITTING, TUBE
212599
GASKET SEAL EP
374809
FITTING, CHECK VALVE
SP355342
SPRING COMPRESSION
SP207016
DIAPHRAGM, ROLLING, 2.00 IN. SQ.
205826
SCREW, 8-32X .87
10
208760
NUT, MACH SCREW
11
206430
WASHER, LOCK,
12
SP205978
SPRING, COMPRESSION, 2-1/2 LG
13
208302
SWIVEL, BARBED, ELBOW, FITTING
14
SP355611
DIAPHRAGM, VALVE, ADDER
15
355609
PUSHER, ADDER
16
355046
CAP, DOMED
17
202549
TUBING, TEFLON
18
355606
CAP, ADDER VALVE
19
375003
PISTON, PUMP
20
390590
INK MODULE
21
206728
TUBING, EXTRUDED (QUANTITY OF 2)
22
207015
O RING, 1.540 I
23
SP374563
PLUG, DRAIN
24
206840
CAP, NON TREADED
26
193499
WASHER, FLAT
27
207407
VALVE, COMBINATION
30
203322
TUBE, FERRULE, FRONT
31
203323
TUBE, FERRULE, BACK
32
203324
TUBE, NUT
3.25 IN.
.25 IN.
Note: The complete ink module assembly comes with the cap and
stem assembly, P/N SP356038 (refer to Page 9-20).
9-19
Figure 9-10. Cap and Stem Assembly
9-20
Cap and Stem Assembly (Refer to Figure 9-10.)

Part Numbers
Description
SP356038
CAP AND STEM, MODULE, INK, ASSEMBLY (Refer to Figure 9-6 on page 9-12 location.)
Cap and Stem Assembly-Parts List

Item
Part Number
Description
Quantity
205816
O RING, 1.234 ID, BUTYL
205820
O RING, .238 ID, BUTYL, LG STEM
205821
O RING, .145 ID, BUTYL, SM STEM
001834
NUT, HEX, JAM, 5/16-24
SP355037
FLOAT, BUFFER, ASSY
355042
STEM, LONG (3.594 x .17 DIA)
356039
CAP AND INSERT
355306
SWITCH, REED, PCB, ASSY
355109
SPACER, MODULE FLOAT
9-21
Figure 9-11. Air Manifold Assembly
9-22
Air Manifold Assembly (Refer to Figure 9-11.)

Part Numbers
Description
SP355378
MANIFOLD, AIR, ASSEMBLY (Refer to Figure 9-7 on page 9-13 location.)
Air Manifold Assembly-Parts List

Item
Part Number
130036
Description
Quantity
SCREW, SET, HEX, 8-32 1/2 LG
SP356047
MANIFOLD, SUB, ASSY
SP206429
VALVE, SOLENOID, 3 WAY, 12 VDC
201844
FITTING, TUBE, BARB, 1/16 X 10-32
201867
FITTING, TUBE, BARB, 1/8 ID
201868
FITTING, TUBE, PLUG, 5/32
201870
FITTING, TUBE, ELBOW, ADJ, 10-32
10
212599
GASKET, 3/16 ID
23
11
202050
TRANSDUCER, AIR/VAC, 40 PSI, 14 IN HG
14
209184
FITTING, TUBE, MALE CONNECTOR, 1/4 OD
15
209183
16
204476
FITTING CONNECTOR, TUBING, 10-32 1/8 TUBE
17
206420
FITTING, PIPE, FEMALE ELBOW, 1/8 NPT
18
201864
FITTING, TUBE, MALE CONNECTOR, 1/8 NPT
19
205707
FITTING, 1/8 NPT, PIPE
20
210606
VALVE, NEEDLE, ADJ, 1/8-27 NPT, MALE
21
355073
MANIFOLD, AIR
22
208199
FITTING, STUD, VALVE, N.C.
23
204605
FITTING, PIPE, MALE TEE, 1/8 NPT
24
201865
FITTING, PIPE, NIPPLE, 1/8 NPT
25
208200
FITTING, STUD, VALVE
26
374611
O RING
27
374610
BLEED ORFICE
9-23
Figure 9-12. Input Air Manifold Assembly
9-24
Input Air Manifold Assembly (Refer to Figure 9-12.)

Part Numbers
Description
SP355151
MANIFOLD, INPUT AIR, ASSEMBLY (Refer to Figure 9-7 on page 9-13 location.)
Input Air Manifold Assembly-Parts List

Item
Part Number
Description
Quantity
201296
FITTING, PIPE, .125
201297
FITTING, PIPE, .250
201867
BARD
201844
FITTING, TUBE, BARB 1/16 X 10-32 M
201865
FITTING, PIPE, NIPPLE, 1/8 NPT
201870
FITTING, TUBE, ELBOW, ADJ, 10-32
212599
GASKET, 3/16 ID
11
203278
12
203292
FITTING, TUBE, MALE CONNECTOR, 1/8 OD
13
SP205995
REGULATOR, AIR, ADJ, 10-32 1/8-27 NPT
14
209182
FITTING, TUBE, ML ELBOW, 1/4 OD
15
203808
FILTER, AIR, .03 MICRON, W/HOUSING
16
204476
FITTING CONNECTOR, TUBING, 10-32 1/8 TB
17
205979
FITTING, PIPE, CROSS, FEMALE, 1/8NPT
18
SP205991
VALVE, SOLENOID, 3 WAY, 12 V DC, NC
19
205992
VALVE, POPPET, AIR/WATER/OIL, 2 WAY
20
205993
ACCESSORY, VALVE, AIR PILOT OP, 15-32
21
374543
MANIFOLD, ONE POSITION
22
355054
BRACKET, MANIFOLD
24
110246
SCREW, MACH, PNHD, POZ, 8-32 F/17 LG
27
374609
REGULATOR, AIR, TRANSFER 1/8X27 NPT, 10-32
28
203115
FILTER
9-25
Figure 9-13. Gauge Door Assembly
9-26
Gauge Door Assembly (Refer to Figure 9-13)

Part Numbers
Description
SP374535
DOOR, GAUGE, SST, ASSEMBLY

(Refer to Figure 9-6 on page 9-12 for location.)
Gauge Door Assembly - Parts List

Item
Part Number
Description
Quantity
209152
GAUGE, VACUUM, 0-30 HG, BTTM MNT
209151
GAUGE, PRESSURE, 0-100 PSIG, 1/8 NP
206318
FITTING, TUBE, ELBOW 1/8 O.D.
251413
TUBING, PLASTIC, 1/8 OD
207112
NUT, HEX, 4-40 .062 HIGH
374541
DOOR, GAUGE, SST, WELDMENT
11
193499
12
SP370682
REGULATOR, PRESSURE, ASSY
13
SP356015
TRAP, ASSY
14
205981
FITTING, PIPE, LOCK NUT 1/8 NPT, BRASS
17
201870
SWIVEL ELBOW
18
212599
GASKET, 3/16 ID
20
204476
FITTING, CONNECTOR
21
208302
BARBED SWIVEL ELBOW
22
208303
BARB TEE
23
209160
STAINLESS STEEL BARB
9-27
WIRE
SEQ.
WIRE CONNECTION CHART

COL
FROM
TO
1
2
3
SHD.
BLK.
WHT.
GRN.
COAX.
6
7
8
9
10
11
12
CLEAR
SHD/
SENSE BLOCK
SENSE
CONNECTION
CHASSIS
GROUND
CHARGE
TUNNEL
TB2-2
TB2-1
BLK.
RED
WHT.
-
LED-C
LED-A
H.V. PLATE
FITTING
P11-1
P11-3
P11-2
FRM. GND.
P9
Ink Return Line Water

Ink Return Line Solvent
P10
P12-2
P12-1
P3
CABINET
GND.
Positive Air Line

Ink Supply Line
LED
Sense Line
Frame Ground Chassis
Charge Tunnel
PART NO:
356657-01
356657-02
356657-03
356657-04
DESCRIPTION
PRINTHEAD FINAL ASSY 12FT. (W)
PRINTHEAD FINAL ASSY 12FT. (S)
PRINTHEAD FINAL ASSY 20FT. (W)
PRINTHEAD FINAL ASSY 20 FT. (S)
Figure 9-14. Printhead Assembly
9-28
Rev.
J
J
J
J
Nozzle Drive
HI-Voltage Plate
Figure 9-15. Printhead Assembly Detail
9-29
Printhead Assembly (Refer to Figure 9-14.)

Part Numbers
Description
SP356657-01
PRINTHEAD, FINAL, 170I, LARGE RETURN LINE, 12 ASSEMBLE
SP356657-02
PRINTHEAD, FINAL, 170I, SMALL RETURN LINE, 12 ASSEMBLY
SP356657-03
PRINTHEAD, FINAL, 170I, LARGE RETURN LINE, 20 ASSEMBLY
SP356657-04
PRINTHEAD, FINAL, 170I, SMALL RETURN LINE, 20 ASSEMBLY
Printhead Assembly Detail- Parts List (Refer to Figure 9-15.)

Item
Part Number
3
4
5
6
7
8
9
10
11
12
13
16
17
19
20
21
22
25
201397
201613
202505
202770
205827
206582
351158
355193
355195
SP355198
355201
374519
355974
356665
SP371675
203755
357333
370099-01
9-30
Description
SCREW, MACH, PNHD, SLTD, 2-56 3/16
O RING, .042 ID
SCREW, THUMB
TUNNEL, CHARGE, SST
CLAMP, UPPER
VALVE, INK, ASSY
COVER, CHASSIS
RETAINER CLIP
CLIP, LED
PRINTHEAD DECK ASSEMBLY (Refer to Figure 9-18 on page 9-36.)
NOZZLE, 66U, ASSY
SCREW, MACH, RND HD, 2-56 3/16 L
COVER, PRINTHEAD, SST
LABEL, WARNING, FIRE HAZARD
Quantity
2
2
4
1
2
1
1
1
2
1
1
1
1
1
1
4
1
1
Ink Return Line Water

Positive Air Line

Ink Supply Line
LED to P12
High-Voltage Plate to P3
Sense Block to P11-3
Sense Conn. To P11-2
Charge Tunnel to P9
TB2 to P10
TB2-1 to P10
Chassis Gnd to Frame Gnd
Ink return Line Water
Positive Air Line

Ink Supply Line
LED
Sense Line
Frame Ground
Chassis
Assemble Washer Seal
This Side
Charge Tunnel
Nozzle Drive
Hi-Voltage Plate
Figure 9-16. Cable and Duct Assembly
9-31
Figure 9-17. Cable and Duct Assembly Detail
9-32
Cable and Duct Assembly Detail - Parts List (Refer to Figure 9-17)
Item
Part Number
200419
RESISTOR, FCF, 10K OHM 1/4W
200785
TUBING, SHRINK, .125 ID
206174
TUBING, SHRINK, .125 ID, BLACK
202549
TUBING, TEFLON, 1/16 ID INK SUPPLY LINE
23 FT.
203339
TUBING, POLYALLOMER, 1/8 OD POSITIVE AIR LINE
23 FT.
203592
L.E.D., RED, SOLID STATE, T1 PKG
212367
MARKER, A
212364
MARKER, I
10
204414
WIRE, INSULATED, 20 GA, WHITE
13
204864
RESISTOR, FMA, 10M OHM 1.5 W
14
206217
TERMINAL, RING, #2, 26-22 AWG
207238
TUBING, NYLONG, 1/4 ID RETURN LINE SLEEVE
20.5 FT.
204498
TUBING, POLYETHYLENE, 1/4 OD, BLACK INK LINE SLEEVE
2.11 FT.
212368
MARKER, V
250522
206214
TUBING, TEFLON, .053 ID X .085 OD INK RETURN LINE, SOLVENT
23
20
343242
LUG, TERMINAL
21
206220
22
343244
TERMINAL, LUG
23
343416
FITTING, LINE, INK
25
206173
TUBING, SHRINK, .187 ID, BLACK
26
206213
WIRE, HIGH VOLTAGE, 13 KVDC, 22 AWG
27
204803
28
356704
FITTING, BARB, RETURN LINE
29
201143
30
205257
TUBING, TEFLON, .144 ID
.2 FT.
212366
MARKER, B
37
374532
CONNECTOR, 2-PIN MALE W/LATCH
34
251413
TUBING, PLASTIC, 1/8 OD INK RETURN LINE, WATER
23
35
201027
18
Description
Quantity
9-33
BOTTOM VIEW
SECTION A-A
20
Figure 9-18. Printhead Deck Assembly Detail
9-34
Printhead Deck Assembly (Refer to Figure 9-15.)

Part Numbers
Description
356665
DECK, PRINTHEAD ASSEMBLY (Refer to Figure 9-15 on page 9-29 for location.)
Printhead Deck Assembly - Parts List (Refer to Figure 9-18.)

Item
Part Number
Description
Quantity
112700
SCREW, MACH, FLT HD, POZ, 2-56 1/8 LG
193499
356725
PLATE, H.V., ASSY
201613
206221
RING, RETAINING, PRONG LOCK, .125 ID
206313
WASHER, LOCK, SPLIT RING, #4, .115 ID
371648
DECK, WELDMENT
206139
RETAINER, RING-E, EXTRNL, .073 DIA
10
202505
11
355220
PIVOT, PLATFORM
12
356267
PLATE, GROUND, SHORTENED
13
355182
STAND-OFF, GRD. PLATE
14
355186
NOZZLE, PLATFORM WELDMENT ADJ.
15
374530
ECCENTRIC, ADJUST, HORZ
16
355199
ARM, PLATE, H.V., 7 IN., ASSY
18
SP356858
CATCHER, GULLET, ASSY
19
201397
SCREW, MACH, PNHD, 2-56 3/16
20
356859
STRAP, GROUNDING, PRINTHEAD CATCHER
9-35
Older Style EXCEL 170I Ink Module Assembly

(refer to Page 9-3 for additional information).
Figure 9-19. Ink Module Assembly
9-36
Component Parts For Older Style Ink Module Assembly (refer to Figure 9-19)
Item
Part Number
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
30
31
32
33
34
201844
206312
212599
207407
206875
SP355342
SP207016
208759
208760
206430
205978
205983
SP355611
355609
355046
355605
355606
375003
355961
SP355610
355603
SP355088
206728
203212
207015
201868
374563
206840
190341
193499
356867
35
205782
Description
Quantity
FITTING, TUBE, BARB, 1/16 X 10-32 M

ADHESIVE, SEALANT, ANEROBC TRD, RED
GASKET, 3/16 ID
VALVE, COMBINATION, .470/.460 DIA
FITTING, CONNECTOR, MALE, TUBE, 1/8 OD
SPRING, COMPRESSION, .375 FREE LENGTH
DIAPHRAGM, ROLLING, 2.00 IN. SQ.
NUT, HEX, MACHINE SCREW, 8-32, WAXED
NUT, HEX, MACHINE SCREW, 4-40, WAXED
WASHER, LOCK, SPLIT RING, #8, .040 THK
SPRING, COMPRESSION, 2-1/2 LG
FITTING, TUBE, ADJ T ML/FML, 10-32
DIAPHRAGM, VALVE, ADDER
PUSHER, ADDER VALVE
CAP, DOMED (1.25 DIA PUMP, ALUMINUM)
CAP, SUCTION VALVE
CAP, ADDER VALVE-MOLDED
PISTON, LONG
PISTON, SUCTION VALVE ASSEMBLY
DIAPHRAGM, VALVE, SUCTION
INSERT, INK MODULE-ASSY
SPRING, COMPRESSION, .88 FREE LENGTH
TUBING, EXTRUDED, .062 ID X .125 OD
ADHESIVE, SEALANT, LOCTITE HYDRAULIC SEALANT
O RING,1.540 ID, EPDM
FITTING ,TUBE PLUG, 5/32
PLUG, DRAIN
CAP, NON-THREADED, 5/32 ID, EPDM
HOUSING, VALVE
O RING, .424 ID
5
A/R
8
1
1
2
1
8
8
8
1
2
2
2
1
1
2
1
1
1
1
1
A/R
A/R
1
1
1
2
4
8
1
1
Note: If you would like to purchase the entire ink module

assembly, you should order the newer style ink module
assembly. Refer to Page 9-18.
9-37
10
Accessories and Spare Parts

In this chapter you will find:
Accessories that are available for use with the EXCEL 170i
printer.
Items included in the EXCEL 170i Spare Parts Kit.
Information on how to order accessories, parts and supplies.
Refer to page 10-2 for a chapter-level Table of Contents.
Chapter 10 Contents
Ordering Accessories, Parts And Supplies ...............................................................10-3

How to Order..........................................................................................................10-3
For Technical Assistance ........................................................................................10-3
Accessories ..................................................................................................................10-4
Overview ................................................................................................................10-4
Printhead Stands .....................................................................................................10-4
Printer Stand and Accessories.................................................................................10-4
Voltage Regulators and Conditioners .....................................................................10-4
Product Detectors ...................................................................................................10-5
Shaft Encoder (with Cable).....................................................................................10-5
Alert Light ..............................................................................................................10-5
Air Accessories.......................................................................................................10-6
Programmable Counter...........................................................................................10-6
Manual Transport ...................................................................................................10-6
External Five-gallon Make-up Fluid Supply...........................................................10-6
Remote Service Module .........................................................................................10-6
Serial Interface Kit..................................................................................................10-7
Additional Accessories ...........................................................................................10-7
Spare Parts and the Spare Parts Kits........................................................................10-8
Spare Parts Kit for EXCEL 170i Printer .................................................................10-8
Spare Parts Kit for EXCEL 170i Printer With Autoflush......................................10-10
Supplies .....................................................................................................................10-12
10-2
Ordering Accessories, Parts and Supplies

How to Order
For your convenience, replacement parts, fluids, and accessories

can be ordered from Videojet Technologies Inc. by
telephone, by fax, or through our Internet ordering service. Please
have the following information available to ensure quick, easy,
and accurate service.
Your customer number
Your name and telephone number
Your P.O. (Purchase Order) number
Your preferred method of delivery
The part number and quantity of all items required
To Order by Telephone
1-800-843-3610
Call Videojet at 1-800-843-3610 and speak to one our Customer

Service Representatives. Telephone hours are 7:00 a.m. to 7:00
p.m., Monday through Friday (Central Standard or Daylight
Time). In emergencies, please contact our 24-hour Technical
Assistance Department at the same telephone number.
To Order by Fax
1-800-582-1343 (USA)
630-616-3629 (Intl)
Fax your order to Videojet at 1-800-582-1343. Fax orders can be

sent 24 hours a day, 7 days a week. Our international fax number
is 630-616-3629.
To Order over the Internet

www.videojet.com
Contact Videojet at www.videojet.com. Web orders can be

placed 24 hours a day, 7 days a week. You can also view invoice
status, and payment and sales order history on this site.
For Technical Assistance For technical assistance, contact Videojet at 1-800-843-3610

(for customers within the United States). Outside the U.S.,
contact your Videojet distributor or subsidiary for assistance.
Technical assistance is available 24 hours a day, 7 days a week.
Videojet Technologies Inc.

1500 Mittel Boulevard
Wood Dale, IL 60191-1073, U.S.A.
10-3
Accessories
This section contains the part numbers of 9,'(2-(7
accessories.
Overview
Printhead Stands
Description
Part Number
Printhead Stand, Adjustable Articulating Arm
800013
Printhead Stand Assembly, Adjustable
343840
Extra Arm Assembly (for P/N 343840)
343879
Printer Stand and Accessories

Description
Part Number
Mobile Floor Stand, Painted
391301-01
Mobile Floor Stand, Stainless Steel
391301-02
Stationary Floor Stand, Painted
371155
Wall Mount Brackets, Painted
355452
1-1/2 inch Caster Kit (Wheel)s
371722
(Quantity 4)
Voltage Regulators and Conditioners
10-4
Description
Part Number
Power Conditioner, 120 VAC/2 AMP Unit
356841-02
Product Detectors
Description
Part Number
Proximity
375085-01
Retro-reflective
375085-02
Fiber Optic, 0.125 (3.17 mm)
375085-03
Fiber Optic, 0.046 (1.17 mm)
375085-04
Fiber Optic, 0.125 (3.17 mm), through-beam
375085-05
Fiber Optic/Proximity, Registration Marks
375085-06
Retro-reflective Fiber Optic, Transparent

Objects
375085-07
Metal
343885
Description
Part Number
Environmental Sealed Encoder, 1800 ppr

(3/8 Shaft)
375065-01
Encoder w/ Marker Pulse, 1800 ppr

(1/2 Shaft)
375065-02
Description
Part Number
Alert Light
360900-01
Shaft Encoder (with Cable)
Alert Light
10-5
Air Accessories
Description
Part Number
Compressed Air Filtration System
370930
Air Filter Replacement
212785
(see Note below)
Air Pressure Booster
356805
Maintenance Kit for Air Booster
356830
Air Gun Kit
370177
Air Drier & Bracket Kit
374751
Note: If Air Filter Kit (P/N 370671) was purchased before 10/99, order
filter element replacement kit P/N 370672.
Programmable Counter
Description
Part Number
Programmable Counter
356844
Enclosure for Counter
207539
Description
Part Number
Manual Transport
368090
Manual Transport
External Five-gallon Make-up Fluid Supply

Description
Part Number
External Five-gallon Make-up Fluid Supply
353975-02
Remote Service Module
10-6
Description
Part Number
Remote Nozzle Drive Adjustment Module
355484
Serial Interface Kit

Description
Part Number
Serial Interface Kit (Cable)
375066
Description
Part Number
SureShot Accessory Kit
374945
Description
Part Number
Wire Marking Fixture
AP100021
Washdown Printhead Cover
375094
RAM Battery Back-up for V6 Printer Control

PCB
375097
Wash Bottle
202047
Service Tray*
355495
Printhead Bracket, for Service Tray*
355497
SureShot Accessory Kit
Additional Accessories
*For a complete service tray assembly, you must order P/N 355497
and P/N 355595 together.
10-7
Spare Parts and the Spare Parts Kits
Spare Parts Kit

(P/N 356740)
A Spare Parts Kit consisting of normal maintenance items for the

EXCEL 170i Series Printers is available throughVideojet
Technologies. Each item included in the Spare Parts Kit is also
available separately. Individual items can be ordered by referring
to the corresponding part number shown below.
There are different spare parts kits depending on your model of
EXCEL 170i Printers.
For the EXCEL 170i printer, please refer to the list below.
For the EXCEL 170i printer with Autoflush, please refer to the
list beginning on page 10-10.
Contents of Spare Parts Kit for EXCEL 170i Printer

without Auto Flush (356740)
The EXCEL 170i printer without Autoflush Spare Parts Kit
consists of the following items:
10-8
Description
Part Number
Qty.
Key, Hex
186514
Filter, Disposable
204667
Switch, Pressure
SP204446
Relay, Solid State
205295
Lamp, Incandescent
205604
Tool, Bottle
202047
Solenoid, Packaged
SP206429
Regulator, Pressure
SP370682
Pan, Wash, Assembly
355267
O Ring, .042 ID
SP206582
Holder, Magnifier
355257
Filter, Ink, 20U
SP371130-01
Diaphragm, Rolling
SP207016
Pump, Spring
SP205978
Description
Part Number
Qty.
Tubes, Bleed
356539
Diaphragm, Adder
SP355611
Tube, XFR, Ink
390592
Tube XFR, Ink
390593
Tube, Tank, Pressure
356093
Label, Kit, Part
356741
Bracket, Holder
355262
Screw, Thumb, Assembly
355258
H.V. Gauge 170i
186976
Spring, Adder
SP355342
Fitting, Tube
203473
Nozzle, 66U, PKG
SP371675
Barb Fitting
374637
Wire, Gnd, Clean
370092
Filter, Bottle
SP370551
Valve, Combination
207407
*For complete service tray assembly, you must order P/N 355495
and P/N 355497
10-9
Contents of Spare Parts Kit for EXCEL

170i Printer with Autoflush (P/N 371785)
The EXCEL 170i printer with Autoflush Spare Parts Kit consists
of the following items:
10-10
Description
Part Number
Qty.
Key, Hex
186514
Wire, Gnd, Clean
370092
Filter, Disposable
204667
Switch, Pressure
SP204446
Relay, Solid State
205295
Lamp, Incandescent
205604
Tool, Bottle
202047
Solenoid, Packaged
SP206429
Regulator, Pressure
SP370682
Pan, Wash, Assembly
355267
O Ring, .042 ID
SP206582
Holder, Magnifier
355257
Filter, Ink, 20U
SP371130-01
Diaphragm, Rolling
SP207016
Pump, Spring
SP205978
Tubes, Bleed
356539
Diaphragm, Adder
SP355611
Tube, XFR, Ink
390592
Tube XFR, Ink
390593
Tube, Tank, Pressure
356093
Bracket, Holder
355262
Screw, Thumb, Assembly
355258
H.V. Gauge 170i
186976
Spring, Adder
SP355342
Fitting, Tube
203473
Description
Part Number
Qty.
Nozzle, 66U, PKG
SP371675
Barb Fitting
374637
Ink Valve Assembly
SP371019
Filter, Bottle
SP370551
Valve, Combination
207407
*For complete service tray assembly, you must order P/N 355495
and P/N 355497
10-11
Supplies
A variety of 9,'(2-(7 inks, make-up fluids and cleaning
solutions suitable for your particular application are available
through Videojet Technologies.
Refer to Ordering Accessories, Parts and Supplies on page 10-3
for information on obtaining 9,'(2-(7 supplies from Videojet

Technologies
10-12

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What parts are included in the spare parts kit for the EXCEL 170i printer without Autoflush?

What parts are included in the spare parts kit for the EXCEL 170i printer without Autoflush?

What parts are included in the spare parts kit for the EXCEL 170i printer with Autoflush?

What parts are included in the spare parts kit for the EXCEL 170i printer with Autoflush?

(;&(/

Please place this Illustrated Parts

Videojet Technologies Inc.

2002 by Videojet Technologies Inc. All rights reserved.

Offices - USA: Atlanta, Chicago, Los Angeles, Philadelphia

Copyright 2002 by Videojet Technologies Inc.

Illustrated Parts Breakdown

Refer to page 9-2 for a chapter-level Table of Contents.

Illustrated Parts Breakdown

EXCEL 170i Service Manual

This illustrated parts breakdown is presented in disassembled

Where a part number is designated SP, it is a specially packaged

Illustrated Parts Breakdown

Figure 9-1. Generic EXCEL Printer, Sheet 1

EXCEL 170i Service Manual

Figure 9-2. Generic EXCEL Printer, Sheet 2

Illustrated Parts Breakdown

Figure 9-3. Generic EXCEL Printer, Sheet 2 (continued)

EXCEL 170i Service Manual

Figure 9-4. Generic EXCEL Printer, Sheet 3

Illustrated Parts Breakdown

Complete EXCEL 170i Printer (Refer to Figure 9-1, Figure 9-2,

SCREW, MACH, PNHD, PHLP, 8-32 3/8 LG

SCREW, MACH, PNHD, PHLP, 6-32 1/4 LG

SCREW, MACH, SEMS EXT, 6-32 1/4 LG

NUT, HEX, 4-40

SCREW, MACH, PNHD, POZ, 8-32 1/4 LG

WASHER, FLAT, .0299 .182 ID

SWITCH, FACE PLATE, .468, I/O

SWITCH, TOG, DPST, 15/32-32 THRD, VDE AP

WASHER, NEOPRENE, 1/4 ID, 3/8 OD

KNOB, BLACK PLASTIC, 1/2"

FITTING, PIPE, STRT T, BRSS,1/8 NPT

CLAMP, CABLE, 3/8 ID

WASHER, LOCK EXT. #8

FITTING, TUBE, ML CNNCTR, 1/4OD

LABEL, GROUND DECAL

TUBING, POLYETHYLENE, 1/4 OD

SWITCH, PRESSURE, ML CONN, 60 PSIG

FITTING, BULKHEAD, 1/4 NPT 1L

FITTING, BULKHEAD, 1/8 NPT 1L

STANDOFF, HEX, THRD 8-32 1-1/2 L

STANDOFF, HEX, 8-32, 5/8 LG BRASS

SCREW, MACH, PNHD, PHLP, 4-40 5/8 LG

WASHER, PLAIN, FIBRE, .755 ID

RELAY, SOLID STATE, AC, 250 VRMS 10 AM

LOCK, CAM KEYED, 3/4 DIA CYLINDER

GUIDE, PCB CARD, 8 LG, FOR 1/16 THK

CIRCUIT BREAKER, SINGLE POLE, 250 VAC

FILTER, POWER LINE, RFI/EMI, 115/250 V

VALVE, RELIEF, 1/8 NPT, .98 OVRAL LG

EXCEL 170i Service Manual

Complete EXCEL 170i Printer - Parts List (continued)

BLOCK, TERMINAL, 3 POS, 10MM CTRS

LABEL, STRIP, MARKING, L, N

MUFFLER, AIR, PNEUMATIC EXHAUST