Accenture Report On SRP RRP
Accenture Report On SRP RRP
Accenture Report On SRP RRP
(Retail Ready Packaging) Addressing the challenge: a comprehensive guide for a collaborative approach
Table of Contents
1 2 3 4 5
Foreword ______________________________________________________________ 4 Contributors and Acknowledgments ________________________________________ 5 Executive Summary______________________________________________________ 6 Glossary of Terms _______________________________________________________ 9 Guiding Principles ______________________________________________________ 10
5.1 5.2 5.3 5.4 5.5 5.6 5.7 Always of Value to the Shopper, Retailer and Manufacturer __________________________ 10 Compliance with Environmental Legislation and Public Policy Concerns_________________ 11 Avoid Fragmentation and Complexity ____________________________________________ 11 Maintain Brand Identity _______________________________________________________ 12 Measure Implementation _____________________________________________________ 12 Requirement of Long-term Commitment from Retailers and Manufacturers ______________ 13 Compliance with total Supply Chain Efficiency Principles ____________________________ 13
6 7
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Appendices __________________________________________________________ 44
Appendix I Shopper Research ______________________________________________ 44 Appendix II Packaging Standards ___________________________________________ 46 Appendix III ECR Europe Operating Principles _________________________________ 48
Appendix IV Packaging Waste Directive ______________________________________ 49 Appendix V ECR UK SRP Tools ____________________________________________ 49 Appendix VI Case Studies and Testimonials ___________________________________ 51 Appendix VII Disclaimer ___________________________________________________ 51
1 Foreword
How can we make shelf-filling operations and consumer shopping trips simpler? This is not really a new concern, but an overriding one when consumer focus on price requires always more innovative solutions to cut costs while improving the shopping experience. Previous surveys published by ECR Europe show that a significant number of out-of-stocks are related to issues occurring in the last 50 meters: it is sometimes not so easy for the store personnel to identify the product at the back of store; then to put it on shelf without damaging it; to open swiftly the outer case and perform efficiently the shelf refill activity. In this context, Shelf Ready Packaging appears to be one potential solution to address these multiple challenges, where the cost of implementation can be justified by the expected benefits in terms of product on-shelf availability improvement, consumer recognition enhancement and shelf replenishment effectiveness. Shelf Ready Packaging (SRP) is the term used throughout this publication to refer to a product that comes in a ready merchandised unit which is easy to identify, easy to open, can easily be put onto the shelf and disposed of, allowing an optimisation of shelf replenishment and enhanced visibility. SRP is synonymous with RRP (Retail Ready Packaging), and ready to sell or PAV (prt--vendre). SRP covers all types of shelf ready packaging, including promotional displays, pallets, etc. There is currently a multiplication of local and proprietary SRP initiatives in Europe. Major retail chains in Europe have asked suppliers to provide products in shelf ready packaging or are preparing to do so. There is a risk of proliferation of contradictory guidelines, which would endanger the initial vision of bringing more value to the consumer. In addition, there are discussions between manufacturers and retailers about where the costs and benefits of SRP actually occur. Therefore, the ECR Europe Executive Board commissioned the production of a report on the subject of SRP between manufacturers, retail partners and packaging suppliers. This report is the culmination of 9 months of work by the ECR Europe Shelf Ready Packaging project team, where manufacturers, ECR national representatives and packaging suppliers worked jointly with retailers, ably supported by Accenture. The objective has been to formulate the business case and work on the definition of common principles and functional requirements for SRP design applicable across Europe. In this context coordination and alignment of the various local ECR initiatives is essential. We hope you find this document a valuable introduction and a good starting point to your journey through the SRP world
Special thanks go to the project co-chairs, Xavier Hua (Carrefour) and Bernard Fradin (Kraft Foods), as well as the leaders of the project work streams: Goof van den Heijkant and Olivier Labasse (Guiding Principles); Graeme Carter and Pelin Karakas (Business Case); Davide Fontana and Peter Blomstrm (Functional Requirements), and Saliha Barlatey (In Store Execution). Without their help the present blue book would not have been finalised so rapidly. Last but not least, the SRP project would not have materialised without the support of the ECR Europe supply side co-chairs, Jonathan Pearce (Nestl) and Joe Dybell (Tesco), who provided the impetus for its launch by crafting the project brief and workplan.
3 Executive Summary
SRP is a reality today. Numerous stores all across Europe demonstrate a fairly high level of implementation. Expected benefits from SRP sit both in the area of productivity (shelf replenishment effectiveness) and of business opportunity (On Shelf availability improvement, improvement of product recognition in shelf by the shoppers). But surprisingly, so far very little shopper research has been done to understand in detail how the shoppers interact with SRP. The international survey about SRP performed by IGD in the UK, France, Germany and Spain during the first half of 2006 provides interesting learnings: first of all, SRP definitely impacts the shopper. On the one hand, shoppers quote positive SRP impacts such as facilitating in-shelf product identification, making the shelf more appealing, or helping draw attention to new products. On the other hand, the same shoppers highlight two critical points: - SRP superior design is key: get it wrong, and the shopper will walk! - From a general perspective, shoppers will not accept extra cost for benefiting from SRP. For these reasons, SRP cannot be considered as a standalone best practice, whose generalisation would bring substantial and measurable benefits at the industry level. Its implementation should follow a case-by-case iterative, rather than systematic or dogmatic approach. This report aims to provide you with a methodological framework, comprehensive tools, and testimonials for embarking on your journey through the SRP world.
Scope
Shelf Ready Packaging (SRP) is the term used throughout this publication to refer to a product that comes in a ready merchandised unit which is easy to identify, easy to open, can easily be put onto the shelf and disposed of, allowing an optimisation of shelf replenishment and enhanced visibility. SRP is synonymous with RRP (Retail Ready Packaging), and ready to sell or PAV (prt--vendre). SRP covers all types of packaging which goes to the retail outlet, including promotional displays, pallets, trays, crates, etc.
Guiding Principles
First of all, to guide the discussion between manufacturers and retailers, the following comprehensive set of guiding principles for SRP implementation is being recommended: Always of Value to the Shopper, Retailer and Manufacturer Compliance with Environmental Legislation and Public Policy Concerns Avoid Fragmentation and Complexity Maintain Brand Identity Measure Implementation Requirement of Long-term Commitment from Retailers and Manufacturers Compliance with total Supply Chain Efficiency Principles
Functional Requirements
Experience shows that it is generally easy to define what is not SRP. Reversely, it is sometimes not so straight forward to define precisely what is SRP. An industry agreement on common functional requirements for SRP design, applicable across Europe, is therefore an important pre requisite. The following diagram illustrates the five SRP requirements validated by the ECR Europe workgroup:
Up-Stream
In-Store
Easy Identification Easy Open Easy Dispose Easy Shelf Easy Shop
Pick & Move Locate Replenish Sell
The requirements listed above can vary in importance according to the product, and should be taken into consideration alongside existing ECR Europe recommendations pertaining to efficient unit loads design throughout the supply chain (1997). The assessment tool provided in this document allows the relative importance of these requirements, for a specific product or group of products, to be weighted collaboratively, and to measure the compliance of a specific SRP design with each of these requirements. 100% compliance with all the functional requirements should not be a systematic target: depending on product characteristics, it may appear that some of these requirements are not applicable in a particular case. However, Easy Identification (facilitation of product identification in warehouse or back store) will always be considered best practice for most packaging solutions, whether SRP or not.
Business Case
SRP implementation, can in many cases, impact the cost structure of a product, since it may require industrial investment or additional outer packaging cost. However, as mentioned above, shoppers are not willing to pay for any extra cost related to SRP implementation. A collaborative and consistent business case approach is therefore required to assess the costs and benefits of implementing SRP on one specific product or group of products. The eight-step approach illustrated below enables retailers and manufacturers to take a total supply chain view and to make an informed decision on SRP execution, with the ultimate goal of enhancing shopper experience and maximising joint business benefits.
1 2 3 4 5 6 7 8
Validate with Guiding Principles Adopt Value Chain Impact Approach Perform High Level Assessment Define & Evaluate Alternative Solutions Agree relevant Business Case Drivers Perform Business Case Assessment Implement Solution or Selected Improvements Track / Measure Implementation Success
The eight-step approach includes a business case assessment tool. This comprehensive Excel tool will help you prioritise the cost and benefit drivers applicable to your SRP projects, and to perform an endto-end simulation with a detailed cost and benefit measurement for both retailer and manufacturers. It will also enable you to benchmark different SRP execution options. It is important to understand that the scope of a business case should not be limited to one specific retail partner or product. Look for opportunities to combine or spread cost and benefit to build a business case involving a number of trading partners or a number of products. Finally, tracking results and measuring implementation success, based on the initial business case, is important to identify if the solution needs to be reviewed and take suitable corrective action. The report also provides you with a simple set of process KPIs, such as SRP availability and usage, assessing the spread of SRP across retail partners consistently.
In Store Execution
Once a retailer and a manufacturer have agreed on the development of an SRP solution in line with the guiding principles, functional requirements and business case approach, it is imperative that the solution is fully utilised. To maximise the success of implementation, SRP should be approached as a company initiative, supported by the top management, both at manufacturer and retailer level. The following 3 step process will ensure a successful in store execution:
Ensuring Successful In-Store Execution
Preparation Communication and Training Implementation Adapted in-store operations Sustaining Audit and Feedback
Successful execution relies mainly on management communication, staff training, usage tracking and feedback. The store audit checklist provided in this document will facilitate the initiation of a continuous improvement approach on SRP, by capturing at the shelf level the feedback from the store personnel in light of the expected benefits of a specific SRP execution.
4 Glossary of Terms
Term / Abbreviation COGS ECR KPI MU NPD OOS OSA PAV POP POS RRP ROI Secondary Packaging Definition Cost of Goods Sold Efficient Consumer Response Key Performance Indicator Merchandising Unit New Product Development Out of Stock On Shelf Availability see SRP Point of Purchase Point of Sale see SRP Return on Investment Carrier of the product / consumer unit, with or without primary packaging. For the scenario where the pallet is displayed as a merchandising unit, that whole unit is considered secondary packaging. Stock Keeping Unit Shelf Ready Packaging. Equivalent to RRP (retail ready packaging), ready to sell or PAV (prt--vendre). SRP covers all types of shelf ready packaging, such as on-shelf tray, re-usable plastic tray, Pallet (full, , ), MU Pallet (also see secondary packaging)
SKU SRP
Tertiary Packaging
5 Guiding Principles
Introduction
Unlike other ECR concepts, SRP is not a standalone best practice as such, and has to be considered in the context of existing best practice recommendations, such as Efficient Unit Loads. SRP can impact the entire product packaging system i.e. primary, secondary and tertiary packaging, which fulfil numerous functionalities along the global supply chain. Perceived in the right context, SRP can act as an enabler for better product availability and visibility to the consumer and more efficient replenishment operations. To guide the discussions between manufacturers and retailers, and provide a basis for SRP implementation, the following comprehensive set of guiding principles for SRP implementation has been developed: Always of Value to the Shopper, Retailer and Manufacturer Compliance with Environmental Legislation and Public Policy Concerns Avoid Fragmentation and Complexity Maintain Brand Identity Measure Implementation Requirement of Long-term Commitment from Retailers and Manufacturers Compliance with total Supply Chain Efficiency Principles
Furthermore, companies need to consider that an initiative like the implementation of SRP requires the support of the top management. As with every project launched by ECR Europe, the principles identified by this project on shelf ready packaging reflect the ECR Europe Operating Principles, which define the operational framework for implementing ECR best practices (see Appendix III).
5.1
The introduction of SRP solutions can have impacts throughout the total supply chain and necessitates a collaborative approach between trading partners. As such, any initiatives in respect of SRP should be aligned to the ECR Operating Principles and philosophy of delivering combined value to the shopper, retailer and manufacturer. Value in ECR terms refers to improved consumer satisfaction, reflected in increased sales and improved brand and store loyalty. In order to achieve the desired results, and deliver the full valueadding potential of SRP solutions, additional investments may be necessary by the value chain partners (e.g. changes to packaging, changes to handling processes, etc.). In line with ECR Operating Principles, additional investments and risks should be shared between trading partners to ensure they are not unfairly assigned, with one partner enjoying benefits at the expense of the other and with no proven consumer benefit. Suitable apportionment should ensure a net increase in value is realised to all trading partners (based on agreed payback periods), whilst adding to consumer value. To facilitate agreement between trading partners on the value an SRP solution will deliver, it is imperative that a supporting total value chain cost / benefit analysis be in place. The evaluation of the benefits, and any resulting increase in costs, should be performed collaboratively and follow a commonly agreed methodology as defined in the Business Case Methodology, promoting a transparent and non-discriminatory process. The business case for SRP will differ on a case by case basis, and will include a variety of business case drivers that are impacted according to the product, category or channel in question. In each
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case, hard and soft benefits must be demonstrated, and the value derived agreed. Hard benefits of SRP are typically easier to quantify, such as reduced out of stocks (OOS), reduced cost of replenishment, and increased sales, whilst soft benefits can be harder to value, such as improved product visibility, choice and presentation. Where there is no supporting business case, and costs override any benefits, the introduction of SRP should be reconsidered for that product / category / channel.
5.2
The production, use and disposal of packaging has an impact on the environment. Manufacturers and retailers working under the ECR umbrella are dedicated to sustainable development and recognise the need to minimise the environmental impact of their activities, including the impact of packaging during its life-cycle. Shelf Ready Packaging falls within the scope of the European packaging and packaging waste directive 94/62/EC. This directive lays down a number of essential requirements to which a packaging has to conform if it is to be allowed on the market. These requirements pertain to the quantitative and qualitative prevention of packaging waste, (i.e. limitation of a packagings volume and weight), its reuse, recovery (recycling, energy recovery) or disposal in an environmentally sound manner, as well as to the limitation of hazardous and noxious substances, such as certain heavy metals. It is important that SRP executions do not contravene European and national packaging waste legislation (see Appendix IV for description of packaging waste legislation). In the same spirit, SRP should not enter into conflict with any other relevant environmental legislation, such as the REACH regulation on chemicals, or public policy and consumer concern about the environmental impact of packaging. For instance, if an SRP execution leads to more packaging material, this has an impact on waste but also on connected activities, such as transport or air quality. Companies may want to give careful consideration to SRP executions in the light of their corporate social responsibility programmes, i.e. by carrying out an eco-balance of the materials used. If SRP is perceived by the public at large as being at odds with environmental concerns, the consumer acceptance of SRP will be undermined.
5.3
In the overall framework of ECR concepts and initiatives, SRP should be seen as an additional potential enabler to further promote supply chain optimisation and consumer value. In accordance with ECR operating principles it should not be addressed without adopting a total supply chain view. Implemented in isolation, and without reference to existing supply chain demands and best practice, SRP does not encourage optimisation. SRP solutions should build on existing standards that currently contribute to supply chain optimisation, preferably at a European level to limit geography specific variants. At a minimum, it is recommended that: Optimised pallet and roll container utilisation be maintained through modular dimensions of case and pallet footprints (based on ISO standards, and supported by ECR work on Efficient Unit Loads and Transport Optimisation) Industry agreed standards are used for case and pallet identification (GS1 standards) When evaluating SRP opportunities and implementations, discussions between trading partners should focus on common and shared Functional Requirements. Dialogue regarding changes and enhancements to outer packaging should reference the desired impact to the product, channel or category being reviewed, and should avoid prescribed solutions or technical specifications. Therefore,
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the manufacturer will be responsible for delivering an outer case or packaging solution that meets the agreed functional requirements in the most efficient way, whilst maintaining the freedom to innovate. As well as meeting agreed functional requirements, SRP implementations should also take account of factors that can increase and promote introduction of product variants and associated packaging solutions. From a total supply chain efficiency perspective, the ideal would be to have one single SRP solution. However, acknowledging that this will not always be possible or suitable, partners should minimise the number of SRP executions per product / category / channel by limiting the impact of: Design variants such as artwork, packaging type. Packaging size, driven by shelf dimensions, number of facings, product turnover, and replenishment frequency. This may differ by store format (hyper, super & convenience) and geography. It is therefore important to find a common denominator extracted from the different requirements and features, and respond with a limited number of SRP executions.
5.4
For the manufacturer, it is important that brand identity throughout different stores be maintained, so that consumers can recognise and locate their products regardless of the shopping environment. SRP should be used to maintain, and where possible enhance, the branding and identification of the product. SRP implementation should be coherent with the brand image and should not limit the design, branding, marketing, and merchandising added value of packaging. On the contrary, SRP must be conceived and developed considering all the possibilities available for branding innovation, solution differentiation and packaging appearance. For manufacturer brands, SRP should not be considered a lever for differentiation between retailers because it would imply that the manufacturer has to deliver banner-specific SRP solutions, which would be in contradiction with principle Avoid Fragmentation and Complexity. More appropriate levers for store banner differentiation include: in-store furnishing and lighting, floor plans, in-store communication, aisles, replenishment execution, own brands, etc. If SRP is used to facilitate variety of retailer and store image, bilateral agreements have to be reached, based on the understanding that this is likely to add complexity and cost to the up-stream supply chain. SRP that maintains brand identity facilitates product recognition by shop floor staff and consumers. It also facilitates supply chain and store backroom operations. Therefore, maintaining or increasing product brand identity can deliver benefits for product handling through ease of identification throughout the supply chain.
5.5
Measure Implementation
In order to establish whether SRP is successful in the market, implementation measurement needs to be carried out from two perspectives: SRP availability and usage (process measure). For the purpose of reporting, measuring availability of SRP should be done by calculating the sales volume available within SRP at the segment or category level. Usage would then be a measure of the total available SRP that is fully utilised, measured by its presence on-shelf or on display, resulting from successful in-store execution. Implementation performance (business measure): Measuring success and achievement of the implementation against the business case objectives, using the following success criteria agreed by ECR Europe, outlined in the implementation performance section. - Productivity / Cost
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5.6
ECR practice is about trading partners working together in developing an SRP road map. In view of the investments potentially required by trading partners, in particular manufacturers, a long-term commitment to SRP is desirable for a critical mass of volume, backed by internal sponsorship, as well as agreement and support at Board level. The duration of the commitment required from partners engaged in SRP implementations should take into account the following: Payback period for investments (capital & non-capital) made for the SRP implementation Period required to deliver the benefits identified in the Business Case Possibility to substitute with a more profitable practice Realisation that the new practice is not sustainable Product lifecycle driven by consumer demand Long-term commitment, however, should not inhibit the constant search for new, innovative and better ways to serve shoppers and consumers and to optimise supply chain efficiency.
5.7
As laid down in the Operating Principles of ECR Europe, any supply chain practice needs to take into account the impact it will have on the total supply chain. Therefore, any SRP execution needs to be evaluated in the light of its total supply chain impact with reference to ECR best practice recommendations such as Efficient Unit Loads, Efficient Replenishment, Transport Optimisation, etc.
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6 SRP Types
SRP functionality can be delivered by a variety of solutions, and it is important to remember when evaluating alternatives that the result is not restricted to a corrugate tray or case displayed on-shelf. Below are some examples of the various SRP solutions available in the marketplace today. Shelf - Tray/case on-shelf and end-of-aisle
Reference to the Functional Requirements will help identify the most suitable alternative SRP types for evaluation and assessment, and through inclusion of packaging suppliers and innovation, new designs and materials will increase the variety and choice available.
For the purpose of this document, the following clarification is made: Tertiary packaging is the pallet Secondary packaging is the carrier of the product / consumer unit, with or without primary packaging. There can also be multiple layers of secondary packaging, for example inner case. For the scenario where the pallet is displayed as a merchandising unit, that whole unit is considered secondary packaging.
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7 Functional Requirements
Introduction
As stated in the Avoid Fragmentation and Complexity Guiding Principle: When evaluating SRP opportunities and implementations, discussions between value chain partners should focus on common and shared Functional Requirements. Dialogue regarding changes and enhancements to outer packaging should reference the desired impact to the product, channel or category being reviewed, and should avoid prescribed solutions or technical specifications. Therefore, the manufacturer will be responsible for delivering an outer case or packaging solution that meets the agreed functional requirements in the most efficient way, whilst maintaining the freedom to innovate Historically, the sole purpose of secondary packaging has been to collate and protect the product. This section will focus on the additional functionality packaging solutions need to provide for good SRP, and distinguish between those directly affecting the store personnel (easy identification, open, shelf and dispose) and those impacting the shopper/consumer (easy shop). It is important to highlight that an SRP solution, just as previous packaging solutions, will have to demonstrate COLLATE and PROTECT functionality, in order to successfully move product through the supply chain. The diagram below illustrates where the five SRP Functional Requirements identified deliver value within the Supply Chain: Easy Identification Easy Open Easy Dispose Easy Shelf Easy Shop The requirements can vary in importance according to the product, SRP type, and existing complexity, and should be seen as part of a continuum. Even when the business case for a full SRP implementation does not exist, it may be possible to improve the overall functionality of an existing packaging solution with little or no investment through targeting selected functional requirements.
Up-Stream
In-Store
Easy Identification Easy Open Easy Dispose Easy Shelf Easy Shop
Pick & Move Locate Replenish Sell
* For recommendations on secondary packaging please refer to the ECR Europe Efficient Unit Loads Blue Book (1997), and to relevant recommendations issued at the national ECR level.
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7.1
Easy Identification
Easy Identification assists the selection of the right product and helps reduce errors and misses during the handling in warehouses and stores. Whether a member of store staff looking to replenish from the back of store, or a warehouse picker locating a product, attributes that assist the identification of the product promote accuracy of the task the individual is executing. The need to promote identification and location of product in store for the consumer will be covered in more detail by the Easy Shop functional requirement. The requirements identified below are considered to be best practice for most packaging solutions, whether considered to be SRP or not.
Attribute
Visual product identification
Description
- Product visible through the packaging (e.g. plastic), or a clear representation of the product visible on the packaging. - Product code, product name, contents, variants, best before dates should be clearly displayed, preferably on at least two sides - GS1 identifications (e.g. Pallet Labels) are easily accessible and scanned by the staff during handling
Good SRP
Warehouse Focused
This information relates to logistics data of the product. Ideally it should not be on the front side facing the consumer. - Best Before dates should contrast to the background (e.g. Black ink on a bottle containing black liquid is not good). - Best Before date location and print should facilitate product rotation by store staff - To facilitate handling, the product code should be bar coded and the product name printed in a size and text to ease its readability. - Refer to GS1 case labelling recommendations for information to include on the product (GS1 general specifications, section 2.2). - Products are palletized so that their types and brands are recognized - GS1 identifications (e.g. Pallet Labels) are easily accessible and scanned by the staff during handling
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7.2
Easy Open
In order to secure the benefits identified in the Business Case relating to easier and quicker replenishment, all SRP should be easy to open and facilitate the in-store supply chain execution. Complicated and time-consuming packaging solutions can have many adverse impacts in-store. Consumers can be affected by congested aisles or stock out occurrences as a result of slow and inefficient replenishment, hindering their ability to reach or find the product. SRP should be easy to open in-store but it should be sufficiently robust in up-stream supply chain operations, for example, during picking in a warehouse because of potential losses, shrinkage, and health and safety considerations. Preferably the SRP unit requires no opening, e.g. a re-usable crate. However, where this is not possible or suitable, the following attributes have been identified as contributing towards Easy Open, ensuring quick and efficient replenishment in-store.
Attribute
Simple Instructions
Description
- Simple pictorial user instructions that minimise text facilitate multi-geography implementation, and avoid language barriers.
Good SRP
Quality
Uncomplicated handling
- Integrity, quality and appearance of the product should not be compromised during opening of the SRP unit. - Use of tools (e.g. knife) for opening should be avoided to prevent damage to the consumer units and their contents. If tools are required, clear instructions and suitable design should be provided. - The SRP unit itself should also be protected against damage during opening to maintain an aesthetically pleasing presentation. - Where tearing is required to open the SRP unit, suitable design should enable the unit to be held and gripped easily. Tearing should not leave a rough edge on the packaging. - Shrink wrap, if used, needs to be easily removed, and should not require puncturing (as this can result in damaged product) - Opening should not require more than one person, and the number of handlings required to open should be minimised. - Opening time should contribute to a quicker and simpler replenishment process resulting in a time saving per consumer unit (refer to Solution Assessment Tool on the ECR Europe website) - Use of tools (e.g. knife) for opening should be avoided to promote safety in the work place. If tools are required, this should be clearly explained by using pictograms. - During or after opening, no sharp edges should exist that could represent a danger for either staff or shoppers. 17
7.3
Easy Shelf
SRP solutions should facilitate the replenishment and shelving or display of product in one-move e.g. where case to shelf, or MU to fixture, is replenished in one move rather than decanting single units. This aspect is often closely linked with Easy Open as the two functional requirements are part of the overall replenishment process. As well as promoting one-move replenishment, the Easy Shelf functional requirement covers the need to facilitate good shelf-fill, i.e. avoiding air gaps on shelf. Whilst primarily focused on on-shelf solutions, several of the requirements below also apply to other types of SRP (merchandisable units, returnable plastic crates).
Attribute
Packaging Stability
Description
- The display unit, after the removal of any unwanted secondary packaging, must remain stable during the shelving or display process - Twisting or bending of the remaining secondary packaging (i.e. after removing lid, plastic wrap, etc) during display is not acceptable. To avoid this, the weight of the loaded product should be considered. - The product must keep its position and intended orientation during the display process. Shift of the product whilst loading must be avoided. - Unit counts (e.g. case count) should be calculated based on optimum shelf fill and product rate of sale - For on-shelf solutions, preferably support the ability to store a minimum of 2 SRP units on shelf to help prevent out of stock - Multiple facing options from the same unit increase flexibility and implementation options where orientation of the consumer unit is not important. - SRP solutions should be stackable on shelf or next to it. - Apply ISO modular dimensions as much as possible to promote good cube fill through the supply chain to avoid air gaps. - Dimension and weight of SRP has to fulfil national or European regulations / directives. Position on shelf or display will impact the acceptable weight of the full SRP unit and the ability to replenish easily. - SRP should support in-store staff through the inclusion of handles/ hand holes or other mechanisms, if this will make the handling process easier. - SRP should enable easy access to primary packs for price-marking or security tagging without having to take each individual product out of the case. - Clearly mark the front facing(s) graphically on the removable part of the SRP.
Good SRP
Optimise Space
Ease of Handling
For more information on best practice replenishment please refer to In-Store execution later in this section.
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7.4
Easy Dispose
SRP solutions will have limited success if the benefits delivered through improved replenishment are hindered by more cumbersome and time consuming removal and disposal. Ease of disposal is vital to keep aisles free and open to support the shopping experience for the consumer. Any increased use of packaging materials should be kept to a minimum, and all packaging implementations should be aligned to EU legislation.
Attribute
Easy to collapse
Description
- For one-trip SRP units, the packaging should become flat with a minimum amount of effort and handling steps, ready for processing through a simple disposal solution. - The requirement of tools should be avoided to dispose, fold, collapse or stack. - Physical tearing of materials and use of tools (e.g. knife) should be avoided to minimise risks for staff injury - Where possible, add instructions (pictograms) to collapse the box - EU directive 92/64 and relevant national implementation legislation regarding prevention, recovery and recycling should always be respected.
Good SRP
Respect Legislation
- Simple and clear instructions for re-use / recycle - For returnable plastic crates, each returnable system needs to have clear individual instructions for re-usage. The crates need to be stackable to secure efficient transport and handling in-store and demands good systematic procedures for supply chain flow. - For promotional displays, different materials need to be easily identified and possible to separate. The corrugated material, often of more complex nature needs a clearly identified folding. - Keep the number of materials to a minimum. - Empty tertiary packaging should be collapsible or stackable - Remaining waste should be easily separable to different materials to ensure efficiency, and avoid contamination between recyclable materials and disposal.
Simplicity
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7.5
Easy Shop
As detailed in the Business Case Methodology, SRP can improve product availability and reduce out of stocks, resulting in increased sales. However, an SRP implementation may give little or reduced benefit if the product is not simple to identify and locate within store, and be simple to select or replace from the shelf, fixture or merchandising unit by the shopper. Therefore, the attributes that facilitate and promote the shopping experience for the consumer have been grouped into Easy Shop. Many of the attributes that contribute to Easy Shop are visual aspects and help the consumer to identify a product and the correct variant, whether a planned purchase or an impulse purchase. However, physical attributes also need to be considered to ensure that once located, the consumer is not hindered in selecting and picking the product from the shelf or fixture and, if required, replacing it. Functionality relating visual attributes that improve the ability to identify and locate a product elsewhere in the supply chain are referenced in the Easy Identification section of the functional requirements.
Attribute
Assist Identification
Description
- The shopper-facing portion of the unit should not include bar codes, technical labelling or any other information that is not intended for the shopper. - Where possible, the front facing to mime the contained consumer units. As well as helping identification through shape, this can also help to ensure correct product is selected where variants and multiple pack-sizes exist. - The name of the product and/or its brand/ manufacturers logo are displayed on the front facing(s) of the SRP unit to ensure quick recognition and visibility to the shopper - The SRP unit should not cover any important information from the primary packaging that shoppers would expect to see, including product, brand or variety (unless the secondary packaging displays information obstructed on the consumer unit) - The SRP unit should make a positive contribution to the shopper experience by improving brand and product identification, whilst maintaining range differentiation. - The SRP unit artwork should not diminish the appearance of the store or category e.g. unprinted, brown corrugate can reduce the quality of the shopper experience and should be avoided. - The SRP could be colourful to attract the attention of the shopper (e.g. Manufacturers Corporate Colours) - Product variants could be highlighted through use of colours - There should be no additional barriers to picking up or replacing the product from and back into the SRP unit when in situ, taking into account any impeded access to the product from the fixture. - The SRP solution should not result in consumer units being so tightly packed, or held in place, that ease of access for the shopper is reduced.
Good SRP
Enhance Appearance
Simple to Handle
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- The product must remain stable as the SRP unit is shopped and prevent product from falling over where applicable - SRP unit should be easy to identify and still visually appealing for the consumer when half emptied - The SRP unit should maintain the above minimum requirements regardless of the number of primary units remaining.
7.6
Introduction
The SRP Solution Assessment Tool1 provides a simple and consistent way to evaluate the SRPness of a given product, family of products, packaging solution, or even category. Prior to assessment, the relative importance of the Functional Requirements must be agreed between Trading Partners, including the relevance of the individual questions (yellow cells). The assessment is then conducted by completing Yes or No for each applicable question (orange cells). The SRP Assessment Tool has been developed with 3 objectives in mind: 1. To support the development of SRP solutions: it should be used to evaluate alternative solutions and designs, and aid selection of the most suitable (in conjunction with the economic impact evaluated in the Business Case). 2. To provide a simple and effective collaboration tool, that when used in conjunction by the retailer and supplier, helps to identify functionality gaps. More specifically, individual Functional Requirement scores highlight the areas with opportunities for improvement. The tool also helps clarify the relative importance of the Functional Requirements and should be part of every SRP negotiation. 3. To facilitate management reporting of SRP Availability and Usage. The SRP solutions assessment tool (on the ECR Europe website) can be used to evaluate whether a given product is SRP or not, based on an agreed minimum score (e.g. 75% overall without any specific functional requirements ranking less than 65%)
8-Step Approach
1 2 3 4 5 6 7 8
Validate with Guiding Principles Adopt Value Chain Impact Approach Perform High Level Assessment Define & Evaluate Alternative Solutions Agree relevant Business Case Drivers Perform Business Case Assessment Implement Solution or Selected Improvements Track / Measure Implementation Success
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8.1
Trading partners entering into collaboration on SRP initiatives should review the ECR SRP Guiding Principles and agree that their approach and intentions are consistent with them. If alignment does not exist then progress on a collaborative basis is likely to be undermined. The 7 Guiding Principles defined: 1. Always of Value to the Shopper, Retailer and Manufacturer 2. Compliance with Environmental Legislation and Public Policy Concerns 3. Avoid Fragmentation and Complexity 4. Maintain Brand Identity 5. Measure Implementation 6. Requirement of Long-term Commitment from Retailers and Manufacturers 7. Compliance with total Supply Chain Efficiency Principles Common understanding between trading partners is essential, and the Guiding Principles serve as the first step to ensuring this exists at the outset of any engagement. Based on this common understanding, trading partners must prove their willingness by allocating adequate resources to the project and share data as agreed in the collaboration arrangement, emphasising that trust between partners is a key enabler of collaborative success. Willingness to collaborate is the most critical success factor and, if absent, remains the most obstructive barrier to effective SRP implementation and realisation of the potential benefits.
8.2
In line with the 7th Guiding Principle, any SRP initiative should take account of the impact it will have on the total supply chain. For many manufacturers, the introduction of a new product is focussed on consumer needs alone, delivering innovation and value to the consumer to meet their requirements. Associated packaging solutions are therefore also consumer-centric. Consumer focussed
Packaging Requirements
R&D
Consumer
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The requirements and functions of packaging differ throughout the supply chain and all aspects should be considered as part of any NPD or package re-design process. For example, a small transit packaging size may improve in-store merchandising flexibility, but reduce picking efficiencies in the warehouse. Therefore, initiatives investigating the business case for SRP should also consider and understand the full supply chain impact. That is not to say that all packaging requirements can be accommodated, but to emphasise the need for fully cross-functional involvement during the assessment. This ensures decisions are fact-based and transparent, allowing suitable trade-offs where conflicting requirements exist. Supply Chain Focussed
Packaging Requirements
R&D
Manufacturing
Warehousing
Transport
In-Store
Consumer
An assessment taking into account the full supply chain, including returns management if applicable, not only ensures business case credibility, it also encourages internal cross-functional support and/or understanding of the resulting initiatives. Moreover, where an overall SRP implementation is challenged, the full supply chain assessment facilitates identification of selected wins by focussing on improvement areas that avoid any overriding costs that a full SRP implementation may have driven (in line with the Functional Requirements).
8.3
Before embarking on an SRP exercise, it is important to decide whether the targeted product, category, or channel (store format) is suited for such an endeavour. Therefore, two high-level assessment tools have been developed to help establish business focus on areas that have potential to deliver maximum benefit and value.
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Medium Priority
Sales Volume
High Priority
Low Priority
Medium Priority
Measures Volume: Consider influencing factors that may distort sales volume metrics, and whether seasonal lines should be included. For example, this could be an averaged volume, base volume or peak volume, each potentially identifying different priorities. Shopper Benefit Opportunity: Depending on the category or product, this may manifest itself in a number of ways: o Availability the availability of the required product o Complexity of replenishment (last 50 metres) affecting the shopper through aisle congestion, product quality, availability etc. o Merchandising the ability to identify and shop the required product, including appearance and visual impact. Take account of the Functional Requirements to help confirm opportunity areas and map the different shopper benefit opportunities on the axis according to the template below.
LOW
HIGH
Priority High: Products and categories that are high volume, and for which significant shopper benefit opportunities exist, provide the greatest potential for SRP to deliver improvements. Towards the extremities of the axis, MUs, Pallets and Dollys are more likely to be considered as SRP solutions.
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Medium: Initiatives for high shopper opportunity but lower volume lines will typically be driven by the retailer who can benefit most from in-store savings. High volume but lower shopper opportunity lines are likely to be driven by the manufacturer who benefits most from potential sales uplift. Low: The benefits available are reduced for these products or categories. This may only be relative due to overriding higher priorities, or as a result of limited potential due to effective existing SRP solutions. It is important to note that the tool is a guide only, and when the axes are used as a relative measure, as high priorities are addressed, previously ranked medium or low priorities may be promoted to high priorities.
10%
ILLUSTRATIVE
20%
Focus Area
10%
50%
Key: 10%
Super NON-SRP Hyper Forecourt Drug Store Cash & Carry Convenience
Sales volume mapped in the previous tool should be categorised into the relevant distribution channels / formats. The following three principles should be noted to assist the use of the tool: - It is important that total sales volume for a product across the entire customer base is mapped. - The Channel / Format options are not fixed and should be amended for the markets and geographies relevant to the specific case. Or it may be that square meterage is more relevant as an axis for certain assessments. - There should always be a NON-SRP channel / format to capture sales volume where it is known that SRP would not be adopted (either not a requirement, or where store size/format limits the applicability).
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The output from this tool can be used two-fold: 1) The resulting area of focus is where the highest density of sales volume is mapped (excluding the Non-SRP category). Therefore, in the example, the case count that accounts for 60 % of total sales (50% convenience and 10% Super) should be the primary focus for an SRP execution. For NPD, or where new case size / facings are being requested or considered, the tool can be used to map the hypothetical or anticipated volumes to help prioritise the focus area.
2) The tool can also be used help identify SKU rationalisation opportunities either to reduce overall supply chain complexity, or to maximise the potential benefits of the SRP execution (either as part of the initial assessment, or to help identify the critical mass required if reevaluating a previously challenged execution) For example, there maybe an opportunity to rationalise to a single format in the Super channel, increasing the potential benefits delivered from an SRP implementation.
10%
ILLUSTRATIVE
20%
Focus Area
20% 50%
10%
Super NON-SRP Hyper Forecourt Drug Store Cash & Carry Convenience
Where this is not possible, the tool facilitates discussions and negotiations between trading partners to highlight SRP executions that are unlikely to be pursued and of value.
8.4
Having identified the products for focus, it is necessary to define and evaluate the alternative solutions to perform the business case assessment on. This step does not require a detailed technical specification of a packaging solution but does require an appreciation and understanding of the main Functional Requirements an SRP implementation for a product is addressing.
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Why? In order to progress to steps 5 and 6 where the relevant business case drivers are agreed, and the business case assessment performed, it is important to have performed a rough-cut evaluation to determine the solution(s) to be assessed. For example, an MU may result in a different driver priority profile compared to an on-shelf tray.
Option A Option B Option C
The high-level definition should attempt to clarify which alternatives should be evaluated and assessed, as often it will be easier to evaluate the alternatives in parallel whilst performing the cost/benefit exercise (rather than multiple iterations and loops that could prove time consuming and costly). Typically this will be a manufacturer-led activity, ensuring suitable involvement with packaging supplier and retailer to perform a rough-cut high level design. The evaluation of the alternatives may consider the following: - Different SRP Types (on-shelf tray, re-usable tray, pallet / MU, or other). External tools exist to assist evaluation e.g. ECR UK RRP Decision Tree - If the SRP solution will be packaged on-line - Case size / facing changes (if applicable). External tools exist to assist evaluation e.g. ECR UK Case Size Calculator Often the alternatives will be straight forward to define, and some will be easy to rule out immediately through an understanding of your products and business. For example, a very heavy product is unlikely to be in an on-shelf tray solution as it would not meet maximum weight guidelines. Equally, a very small slow moving product would not be well-suited to a pallet solution. Agree the alternatives to be evaluated.
8.5
Following the high level assessment, and identification of alternative solutions, a more detailed assessment is required to validate the existence of a business case. Before attempting to calculate the business case, it is necessary to agree the priority business case drivers to include in the business case assessment. This should be done on a case-by-case basis for each product assessed, and for each alternative solution identified in the previous step. The following diagram illustrates the 21 business case drivers identified that an SRP implementation could potentially impact, and their location within the supply chain.
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Vehicle Fill
Promotion
Complexity
Complexity
Complexity
Product Damage
Manufacturing
Warehousing
Transportation
In-Store
Sales
Capital Investment
Asset Utilisation
Shelf Cleaning
Advertising / Merchandising
Shrinkage
Code Rotation
Packaging Material
Replenishment Labour
Legal
Category Reviews
Aisle Congestion
Packaging Disposal
When agreeing the relevant drivers for a product, it is necessary to consider the known areas of opportunity (e.g. currently a low OSA, or expensive to replenish), as well as the impact to drivers as a result of change to the current solution. The agreed list of drivers may vary considerably according to each alternative being assessed, hence the importance for them to be assessed in parallel to understand and compare the full impact. Ensure that Step 2 is suitably adopted to ensure that the full impact on the supply chain is understood, and that relevant functions and departments are involved. This approach will help to ensure that all affected parties are engaged, and will assist with the impact and cost/benefit assessment. To aid the actual assessment, and communicate to a more senior or finance orientated audience, the following diagram illustrates the impact each of the drivers has in the value tree, and whether it is a cost or revenue driver.
Driver Category
Drivers
On Shelf Availability Brand & Store Image Promotion Shelf Space / Density on shelf Aisle Congestion Manufacturing Labour/Resource
Revenue
Sales Volume
Complexity Packaging Material Asset Utilisation Vehicle Fill Shrinkage Store Cycle Count Code Rotation Replenishment Product Damage Shelf Cleaning Packaging disposal Category Reviews Legal Advertising / Merchandising Fixed Capital Capital Investment
Cost
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Drivers that grow sales and volume will increase revenue. These drivers are most relevant when additional investment or on-costs are experienced in order to source the additional funds required. Operational costs include Cost of Goods Sold (COGS), Selling, General & Administrative (SG&A), and Working Capital elements. SRP implementations can impact these elements positively (reducing cost) through increased efficiency or productivity, or negatively (increasing cost) through on-costs and investment. Associated savings or on-costs of SRP on Operational Costs are on-going, in contrast to fixed capital costs which are one-off investments. Working collaboratively with your trading partner, and using your combined knowledge of the product, category, industry, shopper, and supply chain, use the Driver Prioritisation sheet in the Business Case Assessment Tool (can be downloaded from the ECR Europe website) to agree priority drivers. Drivers that are negligible, or are not possible to quantify, should be avoided and used only as swaying factors when a neutral business case is returned.
ILLUSTRATIVE
Collaborative agreement between Supplier & Retailer on relevant Business Case Drivers
8.6
Having agreed the priority drivers to base the business case assessment on, use the assessment tool to capture the impact to each trading partner, and calculate if a business case exists. In accordance with the Guiding Principles and ECR best practice, transparency and information sharing encourage the collaborative assessment to be done at the detailed driver level. Where this is not possible, it may be required to perform the assessment at the driver category level. However, when the latter approach is adopted, reduced granularity and visibility of costs and benefits can hinder progress when not suitably distributed (but an overall business case exists) and negotiations are required to progress. Some drivers may have an impact to both trading partners, some maybe a cost to one but a benefit to others, and some may be only relevant to one trading partner. Use the assessment tool to capture the impact to each trading partner, positive or negative, using the Data Entry & Driver Calculation sheet. The tool will then balance the costs against the benefits, and provide a net business case result in the final sheet of the tool, both overall, and by trading partner.
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Productivity Savings
Qualitative Drivers
Trading Relationship
Where SRP implementations are expected to deliver productivity savings in excess of any on-cost to both partners, then increased sales volumes are not required to justify the overall business case (although maybe required to justify at a trading partner level if one trading partner enjoys the majority of benefit whilst the other covers the additional cost). The outcome will be dependent on the factors, tolerances and thresholds input by the trading partners for each assessment. For example, accepted Return on Investment (ROI) and payback periods will vary by company, and according to risk (for SRP implementations requiring investment of any significance). Equally this can be dependent on margins as an SRP implementation increasing sales by x% on a high margin product can support a larger investment that a sales increase of x% on a low margin product (assuming equal volume). The outcome of the Assessment will indicate if further progress can be made, both at an overall product level, as well as at a trading partner level. For example, a win-win is clearly a green light to continue to the implementation stage of the process. Where an overall business case exists but the cost and benefit are not suitably distributed to make it a win-win, then qualitative drivers may be used to validate if the implementation is commercially suitable, or trading relationships used to negotiate a distribution of benefit so that it is a win-win for both trading partners (assuming a more suitable alternative is not available).
Sales volume uplift can be harder to predict and calculate, especially when limited experience or benchmarking is available, whereas cost elements are often easier to quantify. When sales uplift is not known and cannot be estimated, it may be sufficient to calculate the required uplift to cover the investment required. For example, if the known additional investment (net of any productivity savings) for an SRP implementation would require a 20% sales uplift to cover the investment within the acceptable payback period, the trading partners should know if this is a realistic target. Refer to the final sheet in the Business Case Assessment Tool for calculated sales uplift required (in addition to that already entered). It is important that business case assessments be combined to evaluate the overall opportunity where relevant. For example, from a manufacturer perspective, an SRP implementation for a particular product may be suitable for a number of retailers. An assessment on an individual basis may not
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provide an overall business case if the capital expenditure outweighs productivity and sales improvements each time. However, if the one-off capital expenditure cost is the same regardless of volume produced, the productivity and sales improvements delivered across a number of retailers combined may provide an overall justification.
Manufacturer A Retailer A Manufacturer A Retailer B Manufacturer A Retailer C
Equally, an overriding capital expenditure to facilitate an SRP implementation could be diluted if the same equipment enables other SRP implementations for other products with no additional investment required. Therefore, split across a number of products, the combined productivity savings and sales uplift may justify the initial investment. In summary, even if the initial outcome of the business case assessment is not positive, do not automatically disengage. Look for opportunities to combine or spread cost and benefit to build a business case involving a number of trading partners or a number of products. Involve or negotiate with other interested parties to align requirements, find common ground, or achieve critical mass, thus providing an overall business case for all.
8.7
Having evaluated the different SRP alternatives in steps 5 and 6, select the alternative with the most positive outcome to proceed through the remainder of the methodology. Following evaluation of the business case, and assuming suitable resolution of the outcome at a trading partner level if required, the overall result may still not be a compelling business case.
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Agreed Opportunity
Challenged Execution