SSP392 Audi A5 PDF
SSP392 Audi A5 PDF
SSP392 Audi A5 PDF
Audi A5
A fascinating new model series marks Audi's entry into a highly emotional market segment. The Audi A5 unies fascinating design with outstanding driving dynamics, driving sophistic ation and exceptional quality. With its Nuvolari quattro study, Audi had previously unveiled to great acclaim its vision of a powerful and stylistically condent coup with impressive performance and a progressive design in a highquality package. However, the production model which has evolved from this idea surpasses the even the Nuvolari. The new Audi A5 is the epitome of sportiness and elegance. At the same time, the Coup offers a driving experience of outstanding dynamics. Audi has created a new concept for it: Grand Coup - grand in appearance and driveability, generous in spaciousness and comfort. Coup drivers make their choice of car on a very emotional level, and the main motive for buying a sporty two-door car is its design. And in that regard, the Audi A5 truly speaks for itself. This model also represents the culmination of the equally progressive and stylistically condent Audi styling idiom. The sporty silhouette and precise lines combine with the muscular body, expressive front end and bold rear end to create a perfect and highly desirable coup. "The Audi A5 is the most beautiful car I have ever designed", assures Walter deSilva. The proportions of the coup are characterised by a very broad and at prole, short front overhang and an elongated transition from the C-post to the small boot lid. The singleframe grille is the hallmark of the new Audi generation, while the slender, rectangular headlights and the large air scoops make the car look wider from the front. Likewise the rear end: striking horizontal lines and broad rear lights underscore the sporty appeal of the A5.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Occupant protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Infotainment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
The Self-Study Programme teaches the design and function of new vehicle models, automotive components or technologies. The Self-Study Programme is not a Repair Manual! The values given are intended as a guideline only and refer to the software version valid at the time of publication of the SSP . For maintenance and repair work, always refer to the current technical literature.
Reference
Note
Introduction
Overview
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Body
Bodyshell
The extremely high rigidity of the bodyshell typical provides precise handling and a pleasant feeling of solidness and comfort. In the case of the Audi A5, the engineers have succeeded in achieving a high degree of sportiness and agility combined with exceptional vibration comfort. Cutting-edge technology, such as tailored blanks of various wall thickness and weldbond joining, have made possible a lightweight body construction. Likewise the aluminium front wings. The largely smooth underbody cladding enhances the aerodynamics of the Audi A5. All these efforts have resulted in a very high degree of rigidity in addition to a low body weight and wellbalanced axle load distribution.
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Body
Materials
In future body construction, lightweight build and rigidity of the overall structure will be key factors. The most recent innovation in this area is what is known as ultra high strength hot-formed steel, which is used for the rst time in multiple applications on the Audi A5/S5. The existing joining techniques were modied accordingly.
Ultra high strength steel Ultra high strength hot-formed steel Aluminium
The body construction is a testimony to Audi's experience in lightweight design and its knowledge of innovative welding and joining techniques. Here are examples: body weight was reduced by 17.6 kilogrammes through the use of hot formed steel joining techniques were employed in a property-oriented manner, i.e. according to component-specic load tailored blanks of various wall thickness were used to increase overall body rigidity aluminium wings
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The result of these efforts is a very high rigidity in addition to low body weight and a well-balanced axle load distribution. For the occupants of the Audi A5/S5 this means a marked improvement in safety, agility and driving dynamics. Body vibration has also been reduced, bringing a further noticeable improvement in driving comfort.
Body
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New repair methods are required for the repair of hot formed steel. Straightening and reshaping even of minor deformations are not possible due to the high tensile yield strength and the rebound effect of hot formed steel. A damaged component must be completely cut out and partially replaced in accordance with the manufacturer's specications. The use of butt welding for the repair of hot formed, ultra high strength steel causes weakening in this region because of microstructural changes in the material arising from the heat input into the material during the welding process.
For this reason, suitable service solutions were incorporated into the development of the body structure. This means that affected components can be replaced wholly or partially in special parting sections (depending on energy ow).
Upper area of the B-post: The parting cut must be made as described in the Workshop Manual on General Body Repairs. Lower section of B-post: possible using a service part. The parting cut must be made as described in the Workshop Manual on General Body Repairs.
Rear longitudinal beam: As a tailored blank component, the rear longitudinal beam was designed in such a way that the ultrahigh-strength section will only deform if major damage occurs to the surrounding body structure and straightening and reshaping are no longer possible. Partial replacement of the rear longitudinal beam is possible. The parting cut must be made as described in the Workshop Manual on General Body Repairs.
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Occupant Protection
The occupant protection system on the Audi A5 comprises the following components and systems: Airbag control unit Driver airbag, two stage Front passenger airbag, adaptive Front side airbags Head airbags (sideguard) Crash sensors for front airbag (upfront sensors) Crash sensors for side impact detection in the doors Crash sensors for side impact detection in the C-posts Front belt tensioner with switchable belt force limiter Battery disconnect Seat belt reminder for driver and front passenger Seat belt switch, driver and front passenger side Seat occupied recognition feature in the front passenger seat Driver and front passenger seat position detection Backguard
The vehicle is optionally available with a key switch for deactivating the front passenger front airbag with associated warning lamp. Due to the various requirements and statutory market regulations incumbent upon vehicle manufacturers, equipment can vary, particularly for the US market.
Legend: E24 E25 E224 Driver side belt switch Front passenger side belt switch Airbag disabling key switch, front passenger side (optional) J393 J533 J623 K19 K75 K145 N95 N131 N132 N153 N154 N199 N200 N250 N251 N252 N253 T16 Convenience system central control unit Data bus diagnostic interface (Gateway) Engine control unit Seat belt warning system warning lamp Airbag warning lamp Passenger airbag off warning lamp (optional) Airbag igniter, driver side Front passenger side airbag igniter 1 Front passenger side airbag igniter 2 Driver seat belt tensioner igniter -1Front passenger seat belt tensioner igniter -1Side airbag igniter, driver side Side airbag igniter, front passenger side Driver side airbag igniter -2Driver side curtain airbag igniter Front passenger side curtain airbag igniter Battery isolation igniter Connector, 16-pin, diagnostic port
G128 Seat occupied sensor, front passenger side G179 Side airbag crash sensor, driver side (driver door) G180 Side airbag crash sensor, front passenger side (front passenger door) G256 Rear side airbag crash sensor, driver side (C-post) G257 Rear side airbag crash sensor, front passenger driver side (C-post) G283 Driver side front airbag crash sensor (left front end) G284 Front passenger side front airbag crash sensor (right front end) G551 Belt force limiter, driver side G552 Belt force limiter, front passenger side G553 Seat position sensor, driver side G554 Seat position sensor, front passenger side J234 J285 Airbag control unit Control unit with display in dash panel insert
10
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11
Occupant Protection
The airbag control unit is integrated within the powertrain CAN data bus so it can exchange information with other control units. An airbag control unit can only be replaced using a VAS tester and the "Guided Fault Finding" or "Guided Functions" application.
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Airbag igniter, driver side N95 Driver side airbag igniter -2- N250
As with other Audi models, the Audi A5 is equipped with a two-stage driver front airbag. The airbag control unit J234 is capable of adapting the interval between the two ignition stages depending on the accident severity and type. In any event, both propellant charges are ignited. This prevents the propellant charge from remaining active after the airbag has deployed.
Metal lter
Metal lter
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Propellant charge 1
Igniter 1 activated by the airbag control unit J234 res ignition charge. The actual propellant charge 1 is ignited via nozzle bores. If the gas pressure produced by the burn-off of propellant charge 1 exceeds a predened value, the gas generator housing deforms thereby opening the path via the metal lter to the airbag. The airbag unfolds and is inated.
On expiration of a predened interval, the airbag control unit J234 energises the igniter 2. which directly ignites the secondary propellant charge. When a set pressure is exceeded, the developing gas lifts the cap off the second-stage chamber and ows through the stage 1 combustion chamber and into the airbag.
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Occupant Protection
Front passenger side airbag igniter 1 N131 Front passenger side airbag igniter 2 N132
The Audi A5 is the rst vehicle in the Audi model range to be equipped with an adaptive front passenger airbag. It takes the form of a single-stage hybrid gas generator with a second discharge port. This type of gas generator allows variable degrees of ination of the front passenger airbag. The airbag control unit J234 determines the interval between activation of the two igniters based on accident severity and front passenger seating position.
The pyrotechnic propellant charge which is activated by airbag control unit J234 is integrated in the pressurised gas bottle. The so-called cold gas in the pressurised gas bottle is pressurised to approx. 400 bar and is a mixture of approx. 95 % argon and approx. 5 % helium.
The schematic diagrams below show the gas generator. Ignition charge Pressurised gas bottle Igniter 2
The ignition charge red by igniter 1 ignites the actual propellant charge. The pressure inside the pressurised gas bottle increases, bursting rupture disc 1 at a certain pressure. The gas mixture inates and unfolds the airbag.
Ignition charge
After a dened interval, the airbag control unit J234 activates igniter 2. A targeted pressure pulse from igniter 2 causes rupture disc 2 to burst. A portion of the remaining gas from the pressurised gas bottle now ows into the atmosphere, and no longer into the airbag.
Rupture disc 2 Igniter 2
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Side airbag igniter, driver side N199 Side airbag igniter, front passenger side N200
The side airbags are so-called "Soft Cover Modules". In these modules, the plastic case which encloses the entire airbag module has been replaced by a textile sleeve. The soft surface of the textile sleeve allows better integration of the airbag module in the seat back. The lower weight of the sheath is a further advantage.
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The airbag control unit J234 energises the corresponding side airbag igniter. The ignition charge red by the igniter in turn ignites the actual propellant charge. The developing gas is cleaned by the metal lter and cooled down, unfolding and inating the airbag.
Discharge port
Metal lter
Ignition charge
Propellant charge
Igniter
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Occupant protection
Driver side curtain airbag igniter N251 Front passenger side curtain airbag igniter N252
The head airbags on the Audi A5 extend from the A post to the C post and therefore cover almost the entire side window area. This method of installing the airbags ensures that the occupants are well protected in the event of a side impact.
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A hybrid gas generator performs the task of inating the head airbag. A pressurised gas bottle is lled with compressed gas. The gas is pressurised to approx. 450 bar and is approx. 95 % argon and 5 % helium. The igniter is activated by the airbag control unit J234. The propellant charge is ignited as a result. The combustion of the propellant charge produces a gas pressure which causes the rupture disc 1 to burst. The gas pressure expands inside the pressurised gas bottle and causes rupture disc to break at a dened pressure. The gas mixture ows through the lter into the airbag.
Igniter
Propellant charge
Filter
Filter
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Rupture disc 1
Rupture disc 2
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Driver seat belt tensioner igniter -1- N153 Front passenger seat belt tensioner igniter -1- N154
The Audi A5 is equipped with driver and front passenger belt tensioners. So-called band tensioners are used on all models world-wide.
The schematic diagrams below show the principle of the belt tensioner.
A metal band is wrapped around the seat belt retractor shaft. Both open ends are connected to the seat belt retractor shaft. The closed end is looped around the belt tensioner igniter.
Metal band
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If the igniter is ignited by the airbag control unit J234. The loop of the metal band enlarges due to the evolving pressure. The movement of the metal band exerts a pull on the seat belt retractor shaft, which thereupon begins to rotate tensioning the seat belt.
Metal band
To reduce the pressure losses, the housing cover surface between which the metal band moves is coated with a lm of silicone.
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Occupant Protection
Belt force limiter, driver side G551 Belt force limiter, front passenger side G552
The front inertia-reel seat belts have a two-stage belt force limiter. In the event of a collision, the belt tensioners (band tensioners) are ignited rst. The belt tensioner retracts the seat belt as far as possible. The inertia-reel seatbelt subsequently blocks the seat belt retractor shaft and prevents the seat belt from unwinding, which would otherwise occur due to the forward motion of the vehicle occupants. If the occupant's body now moves further forwards due to deceleration, the belt force limiter will allow limited unwinding of the seat belt upwards of a dened force.
Torsion shaft 2
Igniter
Spline end
Gear 2
Seat belt retractor shaft The schematic diagrams on the right show the principle of the belt force limiter. Gear 1
Spline end
The seat belt retractor shaft is designed as a torsion shaft and is connected to torsion shaft 2 via gears 1 and 2. Both torsion shafts are subjected to torsion (high belt force).
Gear 2
Gear 1
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Torsion shaft 2
Depending on accident severity and seating position, the airbag control unit J234 decides when the belt force limiter igniter is activated. The second torsion shaft is decoupled. The seat belt retractor shaft now counteracts by itself the seat belt unwinding force (low belt force level). To ensure a good level of occupant protection, the belt tensioner, belt force limiter and front airbags work in concert with one another. In a side or rear collision, the belt force limiter igniters are not activated.
Igniter
Spline end
Gear 2
Gear 1
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Seat position sensor, driver side G553 Seat position sensor, front passenger side G554
The driver and front passenger seats on the Audi A5 are equipped with seat position sensors G553 and G554. They are of the type Hall sensor. Based on the power consumption of the seat position sensors, the airbag control unit J234 is able to determine whether the seats are located in the front third or in the rear two thirds of the seat adjustment range. The airbag control unit J234 uses this information to activate adaptivity of the belt force limiter and the front passenger airbag to the correct timing. If the seat is in the front third of the adjustment range, the airbag control unit J234 can activate igniter 2 of the adaptive airbag earlier than if the seat was in the rear two thirds of the adjustment range. The earlier ignition of the second igniter makes the airbag softer and allows smaller individuals to sink into the airbag in a controlled fashion. The belt force limiter igniters G551 and G552 are also activated earlier. Thus, the restraint systems are adapted to the accident situation and seat position. Again, the following rule of thumb applies: A correctly adjusted seat, correct seating position and a correctly fastened seat belt are the basic requirements for effective occupant protection.
The seat position recognition sensors work in conjunction with the seat rails mounted on the tunnel side. If the seat occupied recognition sensor is located above the seat guide rail attached to the vehicle, its power consumption is approx. 5 - 7 mA. The airbag control unit J234 determines that the seat is in the back position.
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If the seat is pushed forward and the seat position sensor moves beyond the seat guide rail attached to the vehicle, the power consumption of the sensor increases to approx. 12 - 17 mA. The airbag control unit J234 determines that the seat is in the front position.
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Occupant Protection
Bolt
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Igniter
The battery isolation igniter N253 is located in the main fuse box directly on the battery in the boot of the Audi A5.
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Knee airbag igniter, driver side N295 Knee airbag igniter, front passenger side N296
Ignited knee airbags allow the occupants to participate earlier in vehicle deceleration. On the driver side, the knee airbag can be found in the footwell trim panel below the dash panel. On the front passenger side, the knee airbag can be found behind the glove box lid. Hybrid gas generators are used as gas generators.
Airbag
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Occupant protection
Airbag igniter, driver side N95 Driver side airbag igniter -2- N250
In several markets the Audi A5 is equipped with an adaptive driver airbag. It is a single-stage solid fuel generator with an additional igniter. The airbag control unit J234 activates igniter 1. The ignition charge is thus ignited. The actual propellant charge is then ignited via nozzle ports. If the gas pressure produced by the combustion of the propellant charge exceeds a dened value, the gas generator housing deforms thereby opening the path via the metal lter to the airbag. The airbag unfolds and is inated.
Schematic diagram of the gas generator Housing Propellant charge Ignition charge End cap
Metal lter
Metal lter
An additional igniter, driver side airbag igniter -2- N250. is attached to the back of the airbag. A cord which seals an additional discharge port is wrapped around this igniter.
Cord
Igniter 2 Igniter 1
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Cord
Discharge port
As long as the cord is held in place by the igniter, this discharge port is sealed.
Band
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Discharge port
The airbag control unit J234 activates igniter 2. The igniter housing ruptures and the cord is released. The volume of the airbag increases by approx. 4 litres and the additional discharge port is opened. Now more gas can escape through this discharge port when the occupant sinks into the airbag. The airbag is "softer" for the occupants.
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The vehicle airbag's gas generator is oating-mounted in a rubber ring, depending on model. This allows vibrations to be minimised at the steering wheel.
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Engine
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180
600 550 500 450 400 350 300 250 Nm 150 100 50 0 1000 2000 3000 4000 0 5000
Torque/power curve
165 150
Max. torque in Nm
135 120
105 90 75 kW 45 30 15 0
Engine speed rpm
Specications
Engine code Type of engine Displacement in cm3 Max. power output in kW (bhp) Max. torque in Nm Number of valves per cylinder Bore in mm Stroke in mm Compression ratio Firing order Engine weight in kg Engine management Fuel grade Exhaust emission standard CAPA V6 diesel engine with 90 included angle 2967 176 (238 bhp) at 4000 rpm 500 from 1750 to 2750 rpm 4 83 91.4 17.0 : 1 143625 approx. 221 Bosch EDC 16 CP Diesel EU 5
24
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Torque/power curve
300 270
500 450 400 350 300 250 200 Nm 100 50 0 0 2000 4000
Engine speed rpm
Max. torque in Nm
240 210
8000
Specications
Engine code Type of engine Displacement in cm3 Max. power output in kW (bhp) Max. torque in Nm Number of valves per cylinder Bore in mm Stroke in mm Compression ratio Firing order Engine weight in kg Engine management Fuel grade Exhaust emission standard
CAUA V8 90 included angle 4V FSI 4163 260 (354) at 7000 rpm 440 at ~3500 rpm 4 84.5 92.8 12.5 : 1 15486372 approx. 198 Bosch MED 9.1.1 RON 98. 95 EU 4/LEV II
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Engine
Fuel system
The following applies to all variants: The fuel tanks are of unitary construction and are made of plastic. To stabilise the sender-delivery unit supported by the base of the fuel tank, U-shaped channels have been incorporated into the bottom of the tank. Three-conductor sliding contact potentiometers are used as fuel gauge senders. Front-wheel drive models have a tank capacity of 65 litres, while the tank capacity on quattro models is only 64 litres to allow for the additional rear axle drive. In petrol engines, the fuel lter and pressure limiting valve are integrated in the fuel tank. They are designed for lifetime use.
Sender-delivery unit
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Pre-heater line
Fuel lter Multifunction unit with roll over valve and lever type sensor in secondary chamber Supply line
26
If servicing is required, two fuel delivery units are available as spare parts. A distinction is made here between petrol and diesel engines. The quattro variant is always supplied in combination with a pre-heater. In this case, the unused terminals are sealed using cell plugs and dummy plugs. These plugs can be ordered from the electronic parts catalogue (ETKA). The uid level sensors, the suction jet pumps and the fuel lter are also available as replacement parts.
Breather line
Pre-heater line
Supply line
Note When carrying out work on the fuel system, please adhere closely to the instructions in the Workshop Manual. If the sender-delivery unit is installed incorrectly, the fuel level may be falsely indicated, causing the vehicle to break down.
Return line
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Engine
Upshift indicator
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Function The upshift indicator in the driver information system is a new function which is designed to help the driver to reduce fuel consumption. The function is integrated in the engine management software. It is used on all petrol and diesel models with manual gearbox. As modern vehicle engines deliver high torque even at low rpm, it is often possible to drive in a higher gear. In this case, a gearshift recommendation is indicated to the driver via the driver information system. The gearshift recommendation may involve skipping a gear. The actual gear position is indicated continuously in the driver information system. This information is derived from the actual engine speed and road speed signals. Neither the actual gear position nor any gearshift recommendations are indicated while the clutch is actuated (for longer than 2 seconds). No gearshift recommendation is given when the engine is operating at full throttle either. Normally no gearshift recommendation is issued when the vehicle is in overrun. However, if the engine speed drops below a critical threshold, a recommendation to shift down a gear will be given. To implement the "upshift indicator" function, the engine control unit requires information from the steering angle sender G85, the ABS control unit J104 and the convenience system central control unit J393, in addition to its ECU parameters. The engine control unit receives this information via CAN bus.
Indicator The gearshift recommendation computed by the engine control unit is transmitted via CAN bus to the dash panel insert and displayed in the driver information system. There are two possible states of the display: 1. The actual gear position is displayed with or without a gearshift recommendation. 2. No display. This is the case if the clutch is actuated for longer than 2 seconds or if the driver has deactivated the function on the MMI.
Reference For further information, please refer to SSP 393 "Audi A5 Convenience Electronics and Driver Assist Systems".
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Notes
29
Transmission
Power transmission
New engine-gearbox conguration
Newly developed manual and automatic gearboxes are used on the new Audi A5/S5. Meeting the development goals of improved pedestrian safety, extended wheelbase, optimised axle load distribution, more precise handling, and a short front overhang,
made it necessary to adopt a new engine-gearbox conguration in the front section of the vehicle.
Engine-gearbox conguration of the Audi A4 (8E) with new axle ange and axle position on the Audi A5/S5 (engine/gearbox - 3.0l TDI/0A3)
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The new engine-gearbox conguration is only possible by moving the front axle drive (differential) forward of the clutch or torque converter. The new positioning of the differential shifts the front axle ange shafts forwards 152 mm (on the Audi A8 it was 103 mm) and simultaneously approx. 30 mm upwards. The front axle ange shaft had to be additionally shifted upwards to accommodate the new steering gear position.
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30
Silhouettes of the Audi A4 (8E) (grey) and the Audi A5 (blue) superimposed with the same axle position (engine/gearbox - 3.0l TDI/0B4)
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This diagram shows how the specied development goals have been met by virtue of the new engine-gearbox conguration.
In all gearboxes, the new position of the differential is now on the right-hand side in the direction of travel projecting beyond the gearbox ange. Similar to the automatic gearbox 09E introduced on the Audi A8 (D3) in mid 2000. refer to SSP 283. As shown in the illustration on the right, the ange shaft is very close to the gearbox ange.
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Transmission
Manual gearboxes
In general, only six-speed manual gearboxes are used. There are two gearbox series, each of which is available in front and four wheel drive versions. Manual gearbox 0B4 will be used at the start of production. In the course of model updating, the following manual gearboxes will be introduced depending on engine type. The illustration shows the 0B4 gearbox. The 0B3 gearbox identical to the 0B4 gearbox, apart from the quattro modications (one and the same gearbox series). Gearbox 0B2 - the quattro version - and the 0B1 gearbox - the front wheel drive version - are based on the same basic concept as the 0B4/0B3 gearbox, but differ with respect to a number of design details, dimensions and specications. Gearboxes 0B2 and 0B1 form a further, separate gearbox series. The special codes shown here apply to both gearbox series.
Clutch module (dual-mass ywheel and clutch) with single-plate clutch or double-plate clutch (3.0l TDI only)
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Press t gauge for all shaft oil seals, refer to SSP 363 page 31
New reversing light switch with 1st and 2nd gear recognition, refer to page 40
32
Final drive/differential upstream of the clutch module (dual-mass ywheel and clutch)
Spur pinion for inclined side shaft with beveloid gearing (special tooth geometry)
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Welded crown wheel and special tooth geometry due to inclined side shaft
Note Note the particularities to be observed with regard to the clutch module when removing and installing the gearbox, as well as the xing of the clutch module for transportation of the gearbox. Refer to the Workshop Manual.
Self-locking centre differential with 40/60 asymmetric-dynamic torque split. Also refer to SSP 363 from page 18
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Transmission
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34
392_109
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Getrag, Audi/Getrag 86.1 (V8 4.2 FSI) 88.2 (V6 3.0 TDI) 500 82 3.5 4.33
400
Housing
3-piece Aluminium with bolted sheet-steel bearing support with triple-cone synchroniserson 1st and 2nd gear with double-cone synchronisers on 3rd to 6th gear
3-piece Aluminium with bolted sheet-steel bearing support Triple-cone synchronizeron 1st gear Double-cone synchronizeron 2nd gear Single outer cone synchronizer (Audi system) on 3rd to 6th gear and reverse 6-speed currently up to 6.0 (up to 7.5 theoretically possible) quattro 40/60
Synchromesh
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Transmission
Clutch module
The new position of the differential required, in addition to the modications to the gearboxes, a new clutch and dual-mass ywheel design. The dual-mass ywheel and the clutch form a unit, the so-called clutch module. The clutch module is now mounted into the clutch bell housing before the engine and gearbox are assembled. The threaded connection to the crankshaft is made by means of a driving plate, as is the case with automatic gearboxes. Before removing and installing the clutch module, the left ange shaft must be removed. The threaded connection between the clutch module and the driving plate is made by means of a shaped metal plate - the so-called driveplate - in such a manner that the clutch module is shifted further back to create the space required to accommodate the left ange shaft. As a result of this ingenious solution, the complete drive unit is now closer to the centre of the vehicle. The resulting advantages derive from the development aims listed on page 30.
Driveplate
Flange shaft
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Driver plate
Note The repair procedures for the new gearbox generation and the new clutch module are different in several respects (refer to the Workshop Manual).
Needle bearing/ pilot bearing
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Double-plate clutch
A special feature is the double-plate clutch. The double-plate clutch is currently used only in the 0B4 gearbox in combination with the 3.0l TDI engine. The Advantage of a double-plate clutch is the high amount of torque transmissible and durability combined with relatively small diameter. As shown, there is an intermediate plate between the two clutch plates. This creates four friction surfaces which are capable of transmitting twice as much torque as a single-plate clutch of identical size and contact pressure. Needless to say, the double-plate clutch has a selfadjusting clutch pressure plate. To minimise the size and weight of the double-plate clutch despite the large number of components involved, one of the two clutch plates is integrated into the clutch pressure plate. They therefore cannot be replaced separately. When replacing a clutch, it is necessary to replace the clutch pressure plate as well.
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Transmission
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Housing cover with helper spring and stop for clutch release
Dual-mass ywheel
Main diaphragm spring Compression spring with inner spring (inner damper)
Driveplate
Flywheel bearing
Flywheel
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Single-plate clutch (4.2l V8 FSI) Systems supplier LuK Diameter of clutch plate 240 mm with torsion damper Clutch pressure plate with adjustment system "SAC" by LuK. These pressure plates can, and must, generally be reset when only the clutch plate is replaced. Single-stage dual-mass ywheel Weight 20.4 kg
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Double-plate clutch (3.0l V6 TDI) Systems supplier LuK Diameter of clutch plates 2x 228 mm with torsion damper Clutch pressure plate with adjustment system "SAC" by LuK. Two-stage dual-mass ywheel Weight 21.3 kg
Note As one of the two clutch plates is a component part of the clutch pressure plate, the clutch pressure plate must always be replaced together with the 2nd clutch plate when replacing the clutch (same part number).
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Single-plate clutch (2.0l TDI) Systems supplier ZF Sachs Diameter of clutch plate 240 mm without torsion damper Clutch pressure plate with adjustment system "XTend" by ZF Sachs. These pressure plates cannot be reset. They have to be replaced together with the clutch plate. Single-stage dual-mass ywheel Weight 17.6 kg
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Reference For information about the "SAC" clutch pressure plate, please refer to SSP 198. For further information about the clutch module, refer to the forthcoming self-study programmes on the new "gearbox generation".
39
Transmission
Switch "R" is required for the following functions: Activation of the reversing lights Automatic dimming rear view mirror/ exterior mirror (and fold-back function) control unit Trailer control unit Hill Start Assist (electric parking brake) Audi hold assist (ESP)
Switch "V" is required for the following functions: Hill Start Assist (electric parking brake) Audi hold assist (ESP) Information path: F4 > discrete line > J519 onboard power supply control unit > convenience CAN bus > J533 gateway > * * for information on the corresponding control units and the associated bus system, refer to CAN topology. J519 conditions the signals from switches "R" and "V" accordingly and sends a corresponding message to the gateway.
392_118 F4
Switch "R"
100 % geschlossen
Tolerance
100 % open
Terminal 31
Switch "V"
100 % closed
Tolerance
392_119
F4 J519
Note Special tool T40138 are available for removing the connector from switch F4. Test cable VAS 5257 is available for testing switch F4.
40
F4
392_122
392_123
Switch "V" is closed when 1st gear or 2nd gear is engaged (and when reverse gear is engaged). It supplies an earth signal to the onboard power supply control unit J519 (containing the information "1st or 2nd gear engaged/forward drive"). In all other gears, the switch is "open".
392_125
392_121
Switch "R" is closed when reverse gear is engaged. It supplies an earth signal to the onboard power supply control unit J519 (containing the information "reverse gear engaged/ reverse travel"). In all other gears, the switch is "open".
41
Transmission
Automatic transmission
multitronic 0AW
Again, all vehicles with automatic gearbox and front-wheel drive are equipped with multitronic. The multitronic system had to be modied for use on the Audi A5 due to the repositioning of the differential. Proven components have been further optimised. Maximum gearbox input torque is 380 Nm. In driving program "S", eight stepped ratios are used. This enhances the engine speed dynamics from the driver's point of view. The improved driving program underscores the sporty characteristics of the Audi A5. The proven CVT mode is used in driving program "D". An eight-speed variant is used in tiptronic mode, see also SSP 325 on page 89.
392_126
Engine combinations 3.2l FSI V6/4V AVS 195 kW (265 bhp), 330 Nm to be introduced at a later date 2.7l TDI CR V6/4V 140 kW (191 bhp), 380 Nm to be introduced at a later date 120 kW (163 bhp), 380 Nm to be introduced at a later date 1.8l TFSI R4/4V 125 kW (170 bhp), 250 Nm to be introduced at a later date
42
Seven-plate clutch for forward gear clutch and reverse gear clutch Torque sensor in two versions: A two-stage torque sensor, refer to SSP 228 for engines up to 320 Nm B torque sensor with variable torque / pressure characteristic for engines with 320 Nm or higher
new planetary gear set with approx. 20 % shorter ratio in reverse gear
392_127
additional gear wheel step to nal drive power optimised oil pump integrated in the hydraulic control unit
Reference For further information about the new "multitronic 0AW ", please refer to the accompanying self-study programme. For further information on the multitronic 01J, please refer to SSP 228.
43
Transmission
392_128
The use of a new two-damper converter in the diesel engine allows the lockup clutch to close earlier. This in turn improves fuel economy and provides a more direct driving dynamic.
Engine combinations 3.2l FSI V6/4V AVS 195 kW (265 bhp), 330 Nmto be introduced at a later date 4.2L FSI V8/4V 260 kW (353 bhp), 440 Nmto be introduced at a later date Reference For further information about the new automatic gearbox 0B6, please refer to the accompanying self-study programme. 3.0l TDI CR V6/4V 176 kW (240 bhp), 500 Nmto be introduced at a later date
44
45
Suspension system
Overview
Four suspension versions are used on the Audi A5. Suspension 1BA is basic equipment. A sports suspension 1BE will be optional. Both suspension versions have the same ride height, but different springs, shock absorbers and anti-roll bars. A suspension system with electronic damping control 1BL is a third option. This feature allows the driver to select between comfortable and sporty suspension setups at the touch of a button. quattro GmbH offers an S-Line suspension 1BV. It has an even more sporty suspension setup than the sports suspension, and ride height is 10 mm lower.
Trapezoidal link rear axle Tire mobility systems TMS as standard equipment Five-link front axle 17" and 18" wheels as standard, 17"19" wheels are optional
16" and 17" disc brakes on the front and rear axles
392_065
Reference For information about the design and function of the suspension system of the Audi A5, please refer to SSP 394 Audi A5 Suspension.
46
Front axle
A newly developed ve-link front axle is used. In comparison with the current Audi A4, the front axle is 152 mm further forward on the vehicle. This optimises axle load distribution and reduces the front overhang, giving the car a more dynamic look. The steering gear is now bolted to the axle carrier. The track rod functions as the fth wishbone. The axle carrier is rigidly attached to the vehicle body. This ensures a high level of transverse rigidity, as well as immediate and precise steering response. The kingpin inclination angle and the castor angle have been enlarged compared to the current Audi A4. The new axle geometry provides good self-centring of the steering system when travelling in a straight line. The suspension kinematics have been designed with the aim of achieving the smallest possible turning circle despite the much larger wheelbase compared to the current Audi A4. The design and geometric arrangement of the wishbone bearing components provide sporty handling characterised by exceptional agility, outstanding steering precision and excellent driving stability to within the vehicles dynamic limit range.
392_066
47
Suspension system
Rear suspension
A newly developed trapezoidal link rear axle is used on the Audi A5. Variants are available for front wheel drive and quattro drive. They differ only with regard to the axle carriers, wheel carriers and wheel bearings. The development aim was to create a compact axle requiring a minimum of installation space. The result is a high luggage compartment volume, as well as a large through-loading width and a low boot oor. The kinematic axle design provides good anti-dive behaviour. The spatial arrangement of the wishbones and the design of the link bearings results in increased toe angle under bump, lateral and longitudinal forces. This track stabilising feature provides high driving safety and driving stability to within the vehicles dynamic limit range.
392_068
392_069
48
Brake system
The brake system of the Audi A5 is generously specied to ensure high performance as well as optimum stability.
392_071
49
Suspension system
392_131
392_132
Engine Minimum wheel size Brake type Number of pistons Piston diameter in mm Brake disc diameter in mm
Rear suspension
392_133
392_134
Engine Minimum wheel size Brake type Number of pistons Piston diameter in mm Brake disc diameter in mm
50
Steering system
Return line
Steering pump Flow-controlled pumps by ZF and Hitachi Direct-driven non-controlled FP6 pump by ZF for the Audi S5
Expansion hose
Steering gear Conventional hydraulic rack-type steering gear Constant steering transmission Servotronic is standard with engines rated 200 bhp or higher
392_070
51
Suspension system
Basic wheels 7.5J x 17 H2 ET28 (1) Forged aluminium wheel snow chain compatible 225/50 R17
Optional wheels 7.5J x 17 H2 ET28 (3) Cast aluminium wheel snow chain compatible 225/50 R17 8J x 17 H2 ET26 (4) Cast aluminium wheel 245/40 R17 8.5J x 19 H2 ET28 (6) Cast aluminium wheel 255/35 R19
Winter wheels 8.5J x 18 H2 ET31 (9) Cast aluminium wheel snow chain compatible 245/40 R18
8.5J x 18 H2 ET29 (5) Cast aluminium wheel 245/40 R18 8-cylinder 8.5J x 18 H2 ET29 (2) Cast aluminium wheel 255/50 R18 8.5J x 19 H2 ET32 (8) Cast aluminium wheel, manufactured by owforming 255/35 R19
52
Notes
53
Electrical System
Garage door operation control unit J530 Onboard power supply control unit J519
Seat and steering column adjustment control unit with memory function J136
Light switch E1
Driver door control unit J386 Rain and light detector sensor G397 Front passenger door control unit J387 Electrical steering column lock control unit J764
54
Powertrain CAN bus Convenience CAN bus Dash panel insert/suspension CAN bus CAN extended
Infotainment CAN bus Diagnostics CAN bus LIN bus Sub-bus systems
Control unit with display in dash panel insert J285 Steering angle sender G85 Park assist control unit J791
3-phase AC alternator C
Reference For further information, please refer to SSP 395 "Audi A5 Networking".
55
Electrical System
Garage door operation control unit J530 Onboard power supply control unit J519
Seat and steering column adjustment control unit with memory function J136
Light switch E1
Seat adjustment control unit with memory, front passenger J521
56
Powertrain CAN bus Convenience CAN bus Dash panel insert/suspension CAN bus CAN extended Diagnostics CAN bus LIN bus Sub-bus systems Steering angle sender G85 Park assist control unit J791 Electric park and handbrake control unit J540 ABS control unit J104 Additional heater control unit J364 Yaw rate sender G202 Most bus
TV tuner R78
Diagnosis connection
CD changer R41
Radio R
Lane change assistant control unit -2J769 Battery monitor control unit J367
392_055
3-phase AC alternator C
57
Infotainment
Infotainment overview
Both radios and MMI systems available on the Audi A5. If a navigation system is tted in the vehicle, then the MMI version from the Audi A6 is used. The versions MMI with colour screen and DVD navigation system as well as MMI basic plus with CD navigation are available. The standard and optional equipment are identical to that of the Audi A6.
Standard
chorus radio concert radio
Optional radios
symphony radio
Memory
Memory Update station list Bayern 3 Aerial 88,3 Mhz Manual Sound Pop Band
Band Update station list Aerial B 5 AKT BAYERN 1 BAYERN 2 BAYERN 3 Pop News Culture Pop
12:00
Manual
Sound
Sound
Standard equipment Control panel in radio Car menu Phase diversity TP memory function SD/MMC memory card reader Single-CD drive in radio Amplier in radio with 2 x 20 watt output for 4 front loudspeakers Single-CD drive (MP3/WMA) in radio CD changer (MP3/WMA) in radio CAR menu incl. driver assist
Amplier in radio with 4 x 20 watt output for 8 front and rear loudspeakers
Options VDA interface for aftersales mobile phone retrotting (exclusively available to key accounts in Germany) Mobile phone adaptor on the infotainment CAN bus
Digital radio tuner (DAB, integrated in radio) Digital satellite radio (North America only) Audi sound system 10 loudspeakers in combination with a six-channel amplier on the infotainment CAN bus Bang & Olufsen sound system 14 loudspeakers in combination with a 10-channel amplier on the infotainment CAN bus
58
All components of the MMI systems are interconnected via the visual MOST data bus. If no navigation system is tted in the vehicle, then the vehicle is equipped with a radio with external display in the dash panel. The chorus radius is standard equipment on the Audi A5, which means that Audi A5 is without a radio. The functions of the radios are described from page 58 onwards. The radios communicate with the other Infotainment components via the infotainment CAN data bus.
Memory
Previous destinations
Navigation
Route
Top POIs Load from address book Save to address book Nav-Info
MMI control panel in the centre console CAR menu incl. driver assist Diversity radio antenna TP memory function Dual tuner CD changer (MP3/WMA) in dash panel 4 x 20 watt amplier on MOST data bus 8 loudspeakers, front and rear Driver information system, monochrome Driver information system, colour CD changer (MP3/WMA) in dash panel
VDA interface for aftersales mobile phone retrotting (exclusively available to key accounts in Germany) Mobile phone adaptor on MOST data bus Bluetooth car phone Digital radio tuner (DAB) Digital satellite radio (North America only) Audi sound system 10 loudspeakers in combination with a six-channel amplier on the MOST data bus Bang & Olufsen sound system 14 loudspeakers in combination with a 10-channel amplier on the MOST data bus Audi music interface Speech dialogue system TV tuner
59
Infotainment
chorus
concert
symphony
Band
Control panel on CD radio MMI operating logic 2-DIN housing can be operated via optional multifunction steering wheel Display in the driver information system 6 languages (de, en, es, it, fr, pt) Radio 2 tuner FM/MW/LW dynamically updated station list FM tuner with phase diversity RDS (Radio Data System) with EON (Enhanced Other Network) and RT (FM radio text) TP memory function Digital radio (optional DAB tuner integrated) Single tuner for band III and L band Tuner supports DAB radio text CD/SD Integrated single-CD drive, CD text capable Integrated single-CD drive for audio CDs and MP3 and WMA CDs, CD text capable integrated 6-disc CD changer for audio CDs and MP3 and WMA CDs, CD text capable
Integrated SD/MMC card reader Audio data readable in MP3 and WMA formats Playlists readable in M3U and PLS formats Telephone Mute function for hands-free telephone via CAN or Mute pin Loudspeaker control unit for hands-free telephone
60
chorus
concert
symphony
Band
Memory Update station list Bayern 3 Aerial 88,3 Mhz Manual Pop
Band
Sound
Telephone (with optional Audi mobile phone adaptor) Reception level and roaming symbol display "Accept Call", "Refuse Call" and "Hang Up" functions Telephone number entry via speller Dialling of a telephone number stored in the phonebook of the mobile phone Bluetooth symbol appears on the status bar if the mobile phone is connected via Bluetooth to the mobile phone adaptor. Telephone setup support Air conditioning Indication of settings on the radio display panel when making adjustments with the air conditioning control unit Car Car menu Service Diagnostics via CAN Transport mode (reduced power demand) Anti-theft device via component protection function Integrated 4 x 20 watt power module with speed-sensitive volume control (GALA) Default sound setting according to body type code (in combination with integrated amplier) Options Telephone VDA interface (exclusive to key accounts in Germany) Universal mobile telephone adaptor External sound amplier connectivity for Audi sound system External sound amplier connectivity for Bang & Olufsen sound system Versions Standard without DAB tuner Standard with DAB tuner North America without digital satellite radio North America with digital satellite radio Japan CAR menu incl. driver assist
61
Infotainment
Memory Update station list Aerial B 5 AKT BAYERN 1 BAYERN 2 BAYERN 3 Manual Pop News Culture Pop 12:00
Band
Sound
392_081
Updating the station list As soon as the radio detects a station with sufciently good reception, only one tuner is used for reception of the audio and data signals from the set station. The second tuner searches in the background for receivable FM stations and thereby updates the station list. If the signal from the set station is not strong enough for clear reception, both tuners are used for the reception mode "Phase diversity". The station list cannot be updated while phase diversity is active. The system switches between search mode and phase diversity mode after evaluating various parameters, e.g. eld strength, signal quality, data bit error of the RDS signal. Manual switchover is not possible.
RDS radio text Memory All radios are capable of reading out the RDS service RT (radio text). Even if an FM station is tuned, it is possible to display on the radio additional data information, e.g. track name and artist of song currently playing, provided the set FM station broadcasts RDS information of this kind. Manual Aerial Band
104,2 MHz
Radio text
12:00
Sound
392_083
62
Digital radio
The concert and symphony radios are optionally available with a DAB tuner. The DAB tuner is designed as a single tuner and is integrated in the radio housing. The controls are identical to those of the DAB tuner on the MMI. A digital satellite tuner is available for the North American market in lieu of the DAB tuner. The digital satellite tuner is also integrated into the symphony radio and receives signals from the service provider Sirius.
FM1/AM
DAB/SDARS FM2
392_077
Screw fastening
392_088
Housing mechanism and installation in the vehicle The radio housing is the same size as a 2-DIN radio. However the front panel is slightly larger than that of a 1-DIN radio. The lower half of the radio housing is covered by the air conditioning control unit when installed. The radios are attached to the dash panel by four screws. Before removing the radio, the air outlets above the radio as well as the air conditioning control unit must be removed. The fastening screws can then be undone and the radio removed. This solution simplies precision tting and improves the anti-theft protection of the radio. In addition, the radio screw fastening offers advantages in the event of a rear collision.
63
Infotainment
Telephone operation
The concert and symphony radios can be used to operate - as previously with the Navigation plus (RNS-E) system - the standard mobile phone adaptor. Information is exchanged between the radio R and the telephone transmitter and receiver unit R36 via the infotainment CAN bus. This system has the same functions as the Navigation plus (RNS-E) system. The telephone transmitter and receiver unit R36 has the same functions as the previous control unit for vehicles with infotainment CAN bus. Hands-free sets by mobile phone manufacturers cannot be operated with the radios.
Memory
Telephone Number
Hang up
12:00
Dial
392_084
Car
The new radios can be used to make custom settings in many convenience and drive control units. The radio serves only as a display and operating unit. It evaluates messages on the Infotainment CAN bus and displays them. The desired setting can be made with the rotary/ push-button control on the radio. The setting information is then sent from the radio back via the infotainment CAN bus and the central gateway to the relevant control unit. The selected CAR settings are stored only in the relevant control unit and not in the radio. Audi parking system Outside lights Vehicle ID number Window Dash panel insert Service interval 12:00
Vehicle wallet
Version
392_082
Distribution
Seat heater
Seat heater
392_146
64
Radio R 392_093
Radio R Databus diagnostic interface J533 Digital sound package control unit J525 Telephone transmitter and receiver unit R36 392_078
Audio signal output A 4 x 20 W power module is installed as standard in the radios. If no external amplier is tted in the vehicle, the loudspeakers are connected directly to the radio audio signal outputs. If an external audio amplier is installed on the vehicle, the output level in the radio is code-switched, which means an external audio amplier can be connected to the plug-in contacts for the loudspeakers after recoding.
Function diagrams of the radios can be found under "Sound systems" on pages 67 to 71.
65
Infotainment
Sound systems
Overview
chorus radio
Amplier integrated in radio R 2 x 20 watt output for 4 front loudspeakers depending on country, 4 x 20 watt is also available for 4 x 2 loudspeakers, front and rear
4 x 20 watt amplier integrated in radio is also available for 4 x 2 loudspeakers, front and rear
180 watt six-channel amplier in the boot at the rear left 4 x 2 loudspeakers, front and rear Centre loudspeaker in the dash panel Subwoofer in the rear shelf
505 watt 10-channel amplier in the boot at the rear left 2 x 3 front loudspeakers 2 x 2 rear loudspeakers Centre loudspeaker in the dash panel Subwoofer as well as 2 surround loudspeakers in the rear shelf
Data transfer via infotainment CAN bus, audio signal transfer cross twisted copper lead
4-channel amplier in the boot on the left 4 x 2 loudspeakers, front and rear
180 watt six-channel amplier in the boot at the rear left 4 x 2 loudspeakers, front and rear Centre loudspeaker in the dash panel Subwoofer in the rear shelf
505 watt 10-channel amplier in the boot at the rear left 2 x 3 front loudspeakers 2 x 2 rear loudspeakers Centre loudspeaker in the dash panel Subwoofer as well as 2 surround loudspeakers in the rear shelf
66
392_057
392_096
67
Infotainment
392_097
68
392_059
Legend for all function diagrams J533 J525 R R14 R16 R20 R21 R22 R23 R36 R74 R103 R104 R105 R106 R157 R158 R159 R160 R164 Data bus diagnostic interface Digital sound package control unit Radio Rear left treble loudspeaker Rear right treble loudspeaker Front left treble loudspeaker Bass loudspeaker, front left Front right left treble loudspeaker Bass loudspeaker, front right Telephone transmitter and receiver unit Internal microphone Front left mid-range loudspeaker Front right mid-range loudspeaker Rear left mid-range loudspeaker Rear right mid-range loudspeaker Subwoofer in rear shelf Mid-range/treble loudspeaker, centre Mid-range/treble loudspeaker, rear left Mid-range/treble loudspeaker, rear right Microphone unit in front overhead module
Infotainment CAN bus CAN display Input signal Output signal Terminal 30 Terminal 31 Sub-bus system Most bus bidirectional
69
Infotainment
Bang & Olufsen sound system for concert and symphony radios
A separate six-channel amplier is installed in the boot at the rear left. The amplier communicates with the other Infotainment control units via the infotainment CAN bus. The 505-watt amplier in the Bang & Olufsen sound system supplies a three-way front loudspeaker system (6 loudspeakers through 4 channels), a two-way rear loudspeaker system (4 loudspeakers through 2 channels), a centre loudspeaker in the dash panel, a subwoofer in the rear shelf as well as two surround loudspeakers in the rear shelf.
The surround effect can be deactivated in the sound setup menu of the radio. An ambient noise measuring microphone is connected to the amplier allowing the amplier to optimally adapt the output volume to the driving noise level. Alternatively, the operator can set the GALA level in 7 steps or deactivate it completely in the radios. The amplier is diagnosed via address word 47.
392_060
70
Bang & Olufsen sound system for MMI and MMI basic
A separate six-channel amplier is installed in the boot at the rear left. The amplier communicates with the other infotainment control units via the MOST bus. The 505-watt amplier in the Bang & Olufsen sound system supplies a three-way front loudspeaker system (6 loudspeakers through 4 channels), a two-way rear loudspeaker system (4 loudspeakers through 2 channels), a centre loudspeaker in the dash panel, a subwoofer in the rear shelf as well as two surround loudspeakers in the rear shelf.
The surround effect can be set in the sound setup menu of the MMI and MMI basic. An ambient noise measuring microphone is connected to the amplier allowing the amplier to optimally adapt the output volume to the driving noise level.If this is not desired by the user, the function can be deactivated in the sound setup menu under GALA. If a vehicle with MMI is equipped with a speech dialogue system, a second microphone is connected to the amplier. The amplier is diagnosed via address word 47.
392_061
Service
For the rst time in an Audi, the various sound curves (equaliser settings) for the various specications (right/left-hand drive, leather/fabric, petrol/diesel engine) are no longer stored completely in the amplier. If the amplier is coded in the workshop using the diagnostic tester, the diagnostic tester downloads the relevant sound curve onto the amplier from a central data server. This has the advantage that the latest sound curve for the vehicle can always be installed on the amplier.
71
Infotainment
Aerials
Most of the aerials on the Audi A5 are integrated in the rear window.Only the navigation, telephone, pre-heater and digital satellite radio (North America only) aerials are integrated in the roof aerial. The ampliers for the various systems are integrated at the left and right C-posts. The connections to the aerial ampliers are adapted to the existing vehicle specication. The aerial ampliers only have as many connections as are required by the infotainment components (radio, telephone, navigation, TV, etc.). Due to the different radio tuner principles, various FM aerial systems are installed on the vehicle. Radios with phase diversity for FM reception (chorus, concert or symphony) have a different FM aerial system than radios with switched diversity (MMI basic with navigation or MMI with DVD navigation system).
R52
Telephone
R112
R111
J9
R178
R179
C18
392_094
72
Legend C18 J9 R52 R111 R112 R178 R179 Windscreen aerial suppression lter Heated rear window relay Radio/telephone/navigation aerial (GPS) Aerial amplier -2Aerial amplier -3Frequency lter for frequency modulation (FM) in the negative lead Frequency lter for frequency modulation (FM) in the positive lead
R52
TV3
J9 R179
R178
C18
392_095
73
Air conditioning
Overview
The new Audi A5 is equipped as standard with an automatic deluxe automatic air conditioning system. The deluxe automatic air conditioning is a combination of a heating/ventilation system and a cooling system for dehumidifying and cooling the vehicle interior. The customer can choose from two different automatic air conditioning systems: single-zone deluxe automatic air conditioning system triple-zone deluxe automatic air conditioning system plus Both systems are automatic air conditioning systems. They differ at rst glance with respect to the air conditioning control unit. The single-zone automatic air conditioning system is the standard version.
The air conditioning control unit of the single-zone deluxe automatic air conditioning system does not have its own display. The selected settings are displayed via the MMI screen only. Nevertheless, the status line is continuously displayed on the MMI screen so the driver always has the selected settings in view. In the air conditioning control unit of the singlezone deluxe automatic air conditioning system, no distinction is made between degrees Celsius and degrees Fahrenheit. The temperature adjustment directions are indicated by the illumination of the rotary control; the ring is illuminated blue in the direction of lower temperature values and red in the direction of higher temperature values.
392_039
The air conditioning control unit of the triple-zone deluxe automatic air conditioning system plus has, as is usual, two rotary controls for separate temperature control on the driver and front passenger sides. The temperature can be displayed in degrees Celsius or degrees Fahrenheit via the integrated display. Triple-zone deluxe automatic air conditioning plus provides further convenience functions: Indirect ventilation Rear ventilation Separate air distribution driver and front passenger side Air quality sensor Air humidity sensor Third climate zone for the rear passengers
392_073
74
Refrigerant system
Both versions of the automatic air conditioning system have a backpressure regulator and solar radiation sensors for incident solar radiation measurement. The single-zone deluxe automatic air conditioning has a plain dust and pollen lter and a manual air recycle function. The triple-zone system has a combined lter (dust and pollen lter with activated charcoal) and an automatic air recycle function. Both systems have identical refrigerant systems. They are driven by a six-piston wobble plate compressor, which are driven via a poly-vee belt in six-cylinder engines. A seven-piston compressor is used in eight-cylinder engines. This compressor is powered by a standard shaft drive. The uid tank with drier is mounted directly on the condenser. After removal of the bumper, the uid tank can be removed and the drier canister changed.
to expansion valve
Condenser
Fluid tank
392_040
75
Air conditioning
High pressure
392_041
Low pressure
392_043
Low pressure
392_042
76
New quick-release couplings are tted at the joint between the coaxial conduit and the two refrigerant conduits. For assembly of the conduit system, the two air conditioning lines must be lightly lubricated with refrigerant oil and connected to the quick-release couplings on the coaxial conduit until fully seated or until they visibly or audibly click into place. To check the connection, pull the refrigerant conduit against the direction of assembly; the indicator pins must be visible or tactile. Use release bushes T40149/1 and T40149/2 to disconnect lines. Clip the release bush onto the refrigerant conduit, then push the line inwards and the release bush inwards until the lines noticeably disconnect. The line can now be withdrawn from the coaxial conduit housing together with the release bush. The lines must not be counter-rotated during dismantling.
392_044
Quick-release couplings
392_045
Note After removing the lines, the quick-release couplings must be checked and all seals, 0-rings and support rings replaced.
Service connection
Refrigerant conduit
Air conditioner Audi A5 The air conditioner of the Audi A5 comprises two parts which can be separated from one another with the dash panel installed. The air distributor housing remains installed in the vehicle, and the intake housing can be removed.
Quick-release coupling Separating line 392_147
Removing the intake housing provides access to the following components: Heater heat exchanger Evaporator Supplementary heater element Z35 Temperature ap control motor, right V159
392_046
77
Air conditioning
Slide mechanism for separating the air conditioner (separating the air distributor housing from the intake housing)
Intake housing
Heater housing with servomotors (to be removed completely before replacing the heat exchanger)
Evaporator, remove and install the evaporator as described in the Workshop Manual
392_048
Heat exchanger housing, remove and install the heat exchanger as described in the Workshop Manual
78
Service evaporator
The standard evaporator is replaced together with the two evaporator lines with a service evaporator during repair work in the service workshop. When removing the evaporator, the evaporator lines must be disconnected using special tool T10147; this is the only way in which the evaporator can be removed. The service evaporator kit comprises the evaporator including a service pipe assembly and mounting hardware. A complete service heat exchanger kit is also available for the heater heat exchanger. This kit allows the pipe connections to be attached in the service workshop using a holder, which likewise has a threaded connection (the original fastening can no longer be used in the service workshop; original clips no longer lock reliably in place).
The illustration shows the two pipe assemblies of the evaporator. The standard pipe assembly, shown on the left of the illustration, is replaced by a threaded service pipe assembly when repair work is done (illustration on right).
392_049 Standard pipe assembly, using the evaporator as an example Threaded service pipe assembly of the evaporator
Note For ushing the refrigerant system, e.g. the new adaptor VAS 6338/36 is also used when repairing a damaged compressor.
79
Air conditioning
LIN bus
392_050
80
Servomotors
The servomotors of the individual ap drives are all identical, and therefore can be installed on any ap. The motors are of the stepper motor type. They do not require potentiometers, unlike the servomotors used previously.
The servomotors are connected in series and controlled via a separate LIN bus. The single-zone automatic air conditioning system has six ap control servomotors, while the triplezone automatic air conditioning system also has 10 series-connected servomotors. To enable the individual servomotors to the assigned to the different aps, the addresses of the individual ap actuators must be assigned to the servomotors. Addressing of the servomotors can be performed on the VAS diagnostic tester in the Guided Fault Finding or Guided Functions program under Basic Setting - Channel 001.
The rst step is to reset all the servomotors. The climatronic control unit J255 then sends the auto addressing command. Addresses are assigned automatically to each of the servomotors. The basic settings cannot be made on channels 001 and 003 until addressing has been completed. The addressing procedure must be repeated after disconnecting more than one connector or servomotor.
Servomotors
A4 terminal 30
A1 terminal 31
A4 terminal 30
A1 terminal 31
A4 terminal 30
A1 terminal 31
A4 terminal 30
A1 terminal 31
A4 terminal 30
LIN-Bus LIN-Bus
A1 terminal 31
Terminal 30 Terminal 31
A3 LIN OUT
A3 LIN OUT
A3 LIN OUT
A3 LIN OUT
A3 LIN OUT
A2 LIN IN
A2 LIN IN
A2 LIN IN
A2 LIN IN
A2 LIN IN
392_051
Note The connectors and servomotors must not be interchanged after addressing has been successfully performed.
81
Air conditioning
The signal from the air quality sensor G238 is required by the climatronic control unit J255 for automatic air recirculation. In case of failure of the sensor, the automatic air recycle function will be unavailable.
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Pre-heater
The Audi A5 can be ordered optionally with a pre-heater. The pre-heater is based on the new generation of Eberspcher pre-heaters, the Hydronic II. The combustion chamber with ame tube has been modied. This combustion chamber on the Audi A5 has an additional heater directly above the glow element. It provides faster and more effective fuel evaporation. Diesel-powered models currently have an electrical PTC element, although a pre-heater is optional.
Pre-heater, optional
Pre-heater based on the Eberspcher Hydronic II Combustion chamber with ame tube
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Service
Maintenance concept
At roll-out of the Audi A5, an improved maintenance concept with reorganised maintenance work and times will be introduced to meet the various customer driving proles. This maintenance concept will also be introduced on the Audi A3 and Audi TT from model year 08 onwards. A key component of the improved maintenance concept is the distinction between "oil change" and "inspection", instead of coupling the service events to the oil change intervals as previously. The Service Interval Display now indicates to the customer not only when the oil change is due, this being a exible event, but also when time and mileage based service events are due. As usual, this is indicated to the customer via the dash panel insert. Additional information can be retrieved via the "Car" menu, the MMI or the radio display.
Service interval Next oil change: in 15000 km / 100 days Next service: in 25000 km / 120 days
12:00
Mileage based events Time based events
Air condi
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Since time and mileage based service events are now indicated, process reliability is higher. This means that there is no danger of service events being missed without the customer receiving prior warning. The requirement for this is that the Service Interval Display is reset correctly.
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Maintenance table
Audi A5 3.2l FSI Engine oil change Inspection Pollen lter Air lter Spark plugs Fuel lter Timing belt Brake uid 90000 km 90000 km
exible, 1500030000 km/2 years 30000 km/3, 5, 7, years 30000 km/2 years 90000 km 90000 km 60000 km Chain, lifetime for the rst time after 3 years (depending on market), then every 2 years (in accordance with the regular main inspection and emission test cycle) 60000 km 60000 km 60000 km
Note As a rule, the specications given in the current service literature apply.
Brake uid
As can be seen from the maintenance table, the rst brake uid change interval has been extended. The rst brake uid change is now after three years, and thereafter every two years in conjunction with the main inspection and the emission test. This extended interval has been implemented in several markets for all Audi models from model year 07, i.e. at rollout of the TT and Q7. The combined main inspection/emission test interval applies only to Germany.
Oil change
The oil change cycle has been reduced, because, unlike before, oil can be drawn off all engine types. It is therefore not necessary to remove the soundproong. The soundproong now only needs to be removed every 60000 km in order to check the drive shafts for example.
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Service
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Stored information The following vehicle information is stored on the "Service Key": last-saved date and time mileage at last-saved date current service interval status transponder ID
Reference For further information about the Audi Service Key, please refer to SSP 393 "Audi A5 Convenience Electronics and Driver Assist Systems".
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Order acceptance
The service manager at the dealership reads the vehicle data out of the Audi Service Key and transfers this data to the ELSA system. Based on the data which is transmitted, the service manager (in consultation with the Customer) decides what work is to be done on the vehicle. The ELSA maintenance table represents the basis for this. The ELSA forecast states which work is next due. It is only recommended to bring forward service events if the next service event is due in less than 5000 km.
Checking the function of the front lights: side lights, dipped-beam headlights, main-beam headlights, fog light, indicator system, hazard warning light system
Checking the function of the rear lights: brake light (also 3rd brake light), tail light, reversing light, rear fog light, license plate light, indicator system, hazard warning light system.
Vehicle interior - glove box light, warning lamps, signal horn, MMI and luggage compartment light: check function
Yes / No
ACTUAL
Due on
The maintenance table is printed out by the service manager and represents the bill of work for the mechanic. The "Reset service display" item has been deleted from the maintenance table. For this purpose, a maximum of three lines (to be completed by the service manager) are displayed, specifying which data the mechanic must enter into the adaption channels on the Service Interval Display. The three lines of text are identical to the text displayed to the mechanic in the Guided Fault Finding or Guided Functions program.
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Service
Audi_A4_A5_dash panel insert_replace V11.23.00 Audi A4/A5 2008> 2008 (8) Coup all engines
Audi LongLife Service Select from the following: 1. Reset exible oil service 2. Reset mileage based inspection/additional work (km/miles) 3. Reset time based inspection/additional work (days) 4. Exit program
Mode
Select
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Service schedule
The service schedule has been adapted to meet the new requirements. It serves only as verication of work one. To nd out what work is to be carried out, whether service events are to be combined and how the Service Interval Display is to be set, refer to Maintenance Table in ELSA . The elds "Audi Inspection Service" are only to be completed when the vehicle is set to xed maintenance intervals.
Service records
Service records
Additional work
Brake uid Spark plugs Dust and pollen lter Multitronic: oil Timing belt Air lter Fuel lter Haldex: oil S tronic: oil and lter
Additional work
Brake uid Spark plugs Dust and pollen lter Multitronic: oil Timing belt Air lter Fuel lter Haldex: oil S tronic: oil and lter
Invoice number
Invoice number
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Diagnostics
To enable the VAS testers to carry out diagnostics on the Audi A5, they require the basic CD 11.XX and the relevant branded CD by Audi. This is because the data protocol (language) which several control units and the VAS tester use to interchange data has been modied. The tester must therefore be capable of processing both the "old" data protocol, Key Word 2000, and the "new" data protocol, UDS1) with ASAM2)/ODX3). The change in the data protocol does not directly affect service personnel. The Guided Fault Finding and Guided Functions programs can be operated as before. Again, data is exchanged between the vehicle and the testers via the diagnostics CAN bus. The voltage level and the transmission speeds on this CAN data bus are unchanged. In the case of the Audi A5, for the rst time, it is only possible to encode the control units with a tester which is connected online. Encoding is no longer possible without an active online connection.
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1) 2)
UDS - Unied Diagnostic Services Protocol ASAM - Association for Standardization of Automation and Measurement Systems ASAM has been a registered German association since 1998. ODX - Open Diagnostic Data Exchange
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3)
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The following self-study programmes have been prepared for the Audi A5: SSP 392 Audi A5 SSP 393 Audi A5 - Convenience Electronics and Driver Assist Systems SSP 394 Audi A5 - Suspension SSP 395 Audi A5 - Networking
SSP 392 Audi A5 Bodyshell Occupant protection Engine Transmission Suspension Electrical system Infotainment Air conditioning Service Diagnosis
SSP 393 Audi A5 - Convenience Electronics and Driver Assist Systems Dash panel insert Door control unit Convenience system control unit Electronic ignition lock Audi Service Key
SSP 394 Audi A5 - Suspension Front axle Rear suspension Brake system Steering system
SSP 395 Audi A5 - Networking Networking/topology Battery monitoring Onboard power supply control unit Outside lights
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All rights reserved. Technical specications subject to change without notice. Copyright AUDI AG I/VK-35 [email protected] Fax +49-841/89-36367 AUDI AG D-85045 Ingolstadt Technical status: 02/07 Printed in Germany A07.5S00.34.20
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