28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.

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Design of Weld Neck Flange as per ASME Section VIII Division 1 Mandatory App. 2 Design Condition Design Pressure Axial Force P F d 10.2 MPa Design Temperature T Bending Moment M d E 80 C 33452 N m

53541 N A Flange Dimensions from ASME B16.5 Flange OD Bolt Circle Diameter A C 940 mm 838.2 mm g 0 30.96 mm

Flange ID

548.08 mm 101.6 mm g 1 84.96 mm

Thickness of Flange t

Hub Thickness @ small end Hub Length h 101.4 mm

Hub Thickness @ big end

Allowable stress for Flange at Design Temperature Allowable stress for Flange at Seating Temperature

S S

fs fd

161 MPa 153.029 MPa

Gasket Factors 'm' and Minimum Design Seating Stress 'y' from Table 2.5.1 Gasket Factor m 3 Min. Des. Seating Stress y 69 MPa

Gasket Dimensions are from ASME B16.20, Spiral Wound from Table 9 Gasket OD G OD 685.8 mm G Gasket Contact Width Bolt Dimensions Diameter of bolt d b 42.12567 mm Number of Bolts n S S b a b 24 N OD 2 G ID Gasket ID G ID 628.7 mm

N 28.55 mm

Allowable stress for bolt at Design Temperature Allowable stress for bolt at Seating Temperature Design Bolt Load for Operating Condition Wm1

172.369 MPa 172.369 MPa

For Gasket fully within Bolt Circle and in full contact with Raised face flange b 0 N 2 0 b 6 mm 0 G G OD ID 2 Table 2.5.2 b 0 14.275 mm

if b b G

else C 2.5 mm b b C b b 0 G G 2 b OD b 9.4456 mm G 666.9089 mm

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Equivalent Pressure from External Force and Moment Peq 4 F P eq G 16 M G P P 0.7276 MPa P P P P 10.9276 MPa

A 2 2

E 3

eq

eq

H W

0.785 G

H 3815.3041 kN

2 b G m P

1211.1442 kN

H H W 5026.4483 kN m1 p m1 The reason Hp uses Internal Pressure instead of Equivalent Pressure is that m is specified as a multiple of Internal Pressure Initial Bolt Load Required Wm2 W m2 b G y A W m2 1365.5057 kN A 3.345 10 4 mm 2

Actual Bolt Area W A m1 m1 S b

2 d n b 4 b 4 mm 2

m1

2.9161 10

W A m2

m2 S a

m2

7921.9913 mm

if A

A m1 m2 A A m m1 else A A m m2 A 2.9161 10 4 mm 2

IsBoltStressWithinAllowable if A

A m b "Yes" else "No"

IsBoltStressWithinAllowable "Yes" Flange Design Bolt Load for Operating Condition Wo W o W m1 W o 5026.4483 kN

Flange Design Bolt Load for Seating Condition Ws A W s m A 2 b S a W s 5396.0867 kN

Flange Moment in Operating Condition Mo R C B 2 g R 60.1 mm

28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.sm

R 0.5 g

C G 2 85.6456 mm W H

R g h h H T T T

1 2

102.58 mm 2

h H d H

G G

115.3528 mm H H

H H

D D

0.785 B

2405.2362 kN

1211.1442 kN

1410.0679 kN

513.1135 kN m

Flange Moment in Gasket Seating Condition Mg C G s 2 M g 462.1509 kN m

Calculation for Parameters for Stresses g A xx g

1 0

xx

1.7442

B g

130.2634 mm

xx

43.68

h h 0

4 C xx 16.0378

1 3

xx 12 17 A

0.4787

5 42

xx 336

0.2073

1 210

xx 360 59 A 1 3 A C xx

0.0096

11 360

xx 5040

xx

0.4396

1 90

5 A

xx 1008

1 A C

3 xx C 5 1.2688

xx

1 120

17 A

xx 5040

1 C xx

0.0766

215 2772

51 A

xx 1232

60 7

225 A 14

xx

75 A C

xx 7

5 A

3 C 7 5.2916

xx 2

xx
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31 6930

128 A

xx 45045

6 7

15 A 7

xx

12 A C

xx 7

5 A

xx 11

0.7715

xx

533 30240

653 A

xx 73920

1 2

33 A 14

xx

39 A C

xx 28

25 A

3 C 9 0.6832

xx 84

xx

10

29 3780

3 A

xx 704

1 2

33 A 14

xx

81 A C

xx 28

13 A

3 C 10 1.1796

xx 12

xx

11

31 6048

1763 A

xx 665280

1 2

6 A 7

xx

15 A C

xx 28

5 A

3 C 11 0.2751

xx 42

xx

12

1 2925

xx 300300

71 A

8 35

18 A 35

xx

156 A C

xx 385

6 A

3 C 12 0.1839

xx 55

xx

13

761 831600

xx 1663200

937 A

1 35

6 A

xx 35

11 A C

xx 70

3 A

3 C 13 0.0663

xx 70

xx

14

197 415800

103 A

xx 332640

1 35

6 A

xx 35

17 A C

xx 70

3 xx 10 C 14 0.0986

xx

15

233 831600

xx 554400

97 A

1 35

3 A

xx 35

A C

2 xx 14

2 A

3 C 15 0.0315

xx 105

xx

16

12

2 3

2 8

2 2

12

16

0.1756

C C 17

12

13

9 C

C 16

13

2 8

12

17

0.8678

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C C 18

12

14

10 C

C 16

14

2 8

12

10

18

2.5858

C C 19

12

15

11 C

C 16

15

2 8

12

11

19

0.1363

C C 20

12

13

2 C

C 16

2 3

13

12

20

0.1266

C C 21

10

12

14

2 C

C 16

2 3

10

14

12

21

0.1627

C C 22

11

12

15

2 C

C 16

2 3

11

15

12

22

0.0584

C C 23

13

2 C

C 16

2 2

13

23

0.2158

C C 24

14

10

2 C

C 16

10

2 2

14

24

0.2816

C C 25

15

11

2 C

C 16

11

2 2

15

25

0.0807

C C 26

1 4 C 26 1.415

xx 4

27

20

5 17 12

17

26

27

2.386

28

22

1 19 12

19

26

28

0.354

C C 29

1 2 C 29 2.0024

xx 4

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C C 30

3 4

xx 4

30

2.8334

3 A C 31 2

xx

17

30

31

5.0753

32

1 2

19

30

32

0.8861

33

0.5 C

26

32

28

31

29

0.5 C

30

28

32

27

29

33

1.7644

34

1 12

18

21

18

26

34

5.9987

C C 35 C 18

3 4 C 35 7.3266

xx 4

C C 36

28

35

29 C

C 33

32

34

29

36

3.0891

0.5 C C 37

26

35

34

31

29 C

0.5 C 33

30

34

35

27

29

37

6.958

17

36

18

19

37

0.8531

20

36

21

22

37

E E

2 3

0.1782 0.1768

23

36

24

25

37

1 4

37 12

36 4

3 5

3 E 2

1.5275

1 1 2

xx 6

1 2 4

11 A 84 3 A C

xx

1 3 70 A

xx 105

0.7544

7 36 120

xx 36

xx

xx

1 40

xx 1 C 37 60 72
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xx 120

1 C xx

1.4903

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36 1 A xx 1

1.1257

if f

1 f 1 else f f F C

f 1.1257 1 E 1 4 6 F 0.7429 1 A C 3 xx

xx 2.73 e F h 0 A B K T 2

xx 1 mm

e 0.0057

K 1.7151 1 8.55246 log K K 1 1 U 1.36136 K U 4.1457 E 2

1.0472 1.9448 K T 1.619

10 2

1 8.55246 log 2 1

10

K 1

V 2.73 C xx

4 3 xx

1 4 1 A

V 0.1151

1 K 1

K 0.66845 5.7169

log K 2

10 1

Y 3.7726 2 2

K K

1 1

2 U h g V 0 0 6 mm 3

Z 2.0301

d 4.4981 10

t e 1 T

3 t d

L 1.2087

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Operating Stresses f M S HO L g 1 o 2

Gasket Seating Stress f M S g 2

HS

L g

HO

120.7906 MPa

HS

108.7936 MPa

1.33 t e 1 M S RO eval L t RO 2 B

1.33 t e 1 M S RS eval L t RS 2 B

132.8614 MPa

119.6655 MPa

Y M S TO eval t 2

o B

Z S

RO

Y M S TS S eval t 2

g B

Z S

RS

TO

72.4276 MPa

TS

65.2341 MPa

Ratios 1.5 S R 1 S fd

HO

1.9003 R 4

1.5 S S

fs

HS

2.2198

S R 2 S

fd RO

1.1518 R 5

S S

fs RS

1.3454

S R 3 S

fd TO

2.1129 S R 6 S fs TS R 6 2.468

S R 12 S HO

fd S

R RO

12

1.2066 R 45 S

S HS

fs S

R RS

45

1.4094

2 S R 13 S HO

fd S

R TO

13

1.584

S R 46 S HS

fs S

TS

46

1.8503

If all of the above 10 ratios are >= 1, then Flange leakage check is a PASS

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