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    Connecting Piping IBR

    Uploaded by

    gopaltry
    This document provides design specifications for connecting pipes used in an energy plant, including: - Material types, design pressures and temperatures, diameters, wall thicknesses, and stress calculations for various plant pipes. - Calculations verify the minimum wall thickness required and used for each pipe based on design values meets safety standards. - Pipes include those for downcomers, risers, hydraulic columns, and other systems within the plant. - Materials used include various steel grades like A106, A335, and others suitable for high pressure and temperature applications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    Connecting Piping IBR

    Uploaded by

    gopaltry
    161 views5 pages
    This document provides design specifications for connecting pipes used in an energy plant, including: - Material types, design pressures and temperatures, diameters, wall thicknesses, and stress calculations for various plant pipes. - Calculations verify the minimum wall thickness required and used for each pipe based on design values meets safety standards. - Pipes include those for downcomers, risers, hydraulic columns, and other systems within the plant. - Materials used include various steel grades like A106, A335, and others suitable for high pressure and temperature applications.

    Original Description:

    xlx ibr

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    This document provides design specifications for connecting pipes used in an energy plant, including: - Material types, design pressures and temperatures, diameters, wall thicknesses, and stress calculations for various plant pipes. - Calculations verify the minimum wall thickness required and used for each pipe based on design values meets safety standards. - Pipes include those for downcomers, risers, hydraulic columns, and other systems within the plant. - Materials used include various steel grades like A106, A335, and others suitable for high pressure and temperature applications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    161 views5 pages

    Connecting Piping IBR

    Uploaded by

    gopaltry
    This document provides design specifications for connecting pipes used in an energy plant, including: - Material types, design pressures and temperatures, diameters, wall thicknesses, and stress calculations for various plant pipes. - Calculations verify the minimum wall thickness required and used for each pipe based on design values meets safety standards. - Pipes include those for downcomers, risers, hydraulic columns, and other systems within the plant. - Materials used include various steel grades like A106, A335, and others suitable for high pressure and temperature applications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 5
    At a glance
    Powered by AI
    The document discusses specifications for various pipes used in an industrial plant, including their materials, dimensions, pressures and temperatures they are designed for.

    The document discusses various pipe materials like A106GRC, A335P22, A335P91 that are used for different applications like downcomer, supply pipes, roof overhead lines. Materials include steel grades.

    For each pipe, the document specifies properties like material, design pressure, design temperature, outside diameter, nominal thickness, minimum thickness, maximum allowable stress ratio and more.

    CSS

    28/7/2011

    BWE ENERGY INDIA PVT. LTD

    CONNECTING PIPES
    According to IBR Reg. 350 - Equations (91) and (91-A)

    PLANT
    Description

    ESSAR INTEGRAL CONN. PIPINGS


    Design
    Press.
    P
    Kg/cm2

    Design
    Temp.
    T
    C

    Max. All.
    Stress
    f
    Kg/cm2

    Outside
    Diam.
    D
    mm

    Nominal
    Thk
    t nom
    mm

    Neg.Thk.
    tol.

    Corrosion
    thk.

    A106GRC

    170.3

    351

    1361.48

    457

    34.93

    12.5

    A106GRC

    170.3

    351

    1361.48

    141.3

    12.7

    A106GRC

    168.3

    350

    1365.25

    273

    A106GRC

    170.3

    351

    1361.48

    A106GRC

    167.3

    350

    A106GRC

    167.3

    A106GRC

    Hydrostatic test
    Ratio When
    SH/S PH/P<=SH/S *tmin/treq

    Min.Thk.
    required
    t req
    mm

    Max.All.
    Stress
    SH
    Kg/cm2

    Ratio
    PH/P

    mm

    Min.Thk.
    used
    t min
    mm

    1.6

    28.96

    27.65

    2530.19

    1.5

    1.86

    VERIFIED

    12.5

    1.6

    9.51

    9.07

    2530.19

    1.5

    1.86

    VERIFIED

    21.55

    12.5

    1.6

    17.26

    16.60

    2530.19

    1.5

    1.85

    VERIFIED

    141.3

    12.7

    12.5

    1.6

    9.51

    9.07

    2530.19

    1.5

    1.86

    VERIFIED

    1365.25

    114.3

    11.13

    12.5

    1.6

    8.14

    7.35

    2530.19

    1.5

    1.85

    VERIFIED

    350

    1365.25

    141.3

    12.7

    12.5

    1.6

    9.51

    8.91

    2530.19

    1.5

    1.85

    VERIFIED

    167.3

    360

    1327.59

    88.9

    11.13

    12.5

    1.6

    8.14

    6.02

    2530.19

    1.5

    1.91

    VERIFIED

    A106GRC

    167.3

    366

    1305.00

    88.9

    11.13

    12.5

    1.6

    8.14

    6.11

    2530.19

    1.5

    1.94

    VERIFIED

    A106GRC

    164.2

    386

    1154.40

    273

    25.4

    12.5

    1.6

    20.63

    18.88

    2530.19

    1.5

    2.19

    VERIFIED

    SH2 TO ATT1

    A335P22

    163.2

    458

    1136.58

    323.9

    28.58

    12.5

    1.6

    23.41

    22.45

    1897.64

    1.5

    1.67

    VERIFIED

    ATT 1 TO SH 3

    A335P22

    163.2

    428

    1166.70

    323.9

    28.58

    12.5

    1.6

    23.41

    21.92

    1897.64

    1.5

    1.63

    VERIFIED

    SH3 TO ATT2

    A335P22

    162.2

    464

    1091.39

    323.9

    33.32

    12.5

    1.6

    27.56

    23.15

    1897.64

    1.5

    1.74

    VERIFIED

    ATT2 SO SH4
    RH 1 TO RH
    ATT
    RH ATT TO
    RH2

    A335P22

    161.2

    461

    1113.98

    323.9

    28.58

    12.5

    1.6

    23.41

    22.60

    1897.64

    1.5

    1.70

    VERIFIED

    A335P11

    41.3

    491

    858.71

    508

    20.62

    12.5

    1.6

    16.44

    12.68

    1897.64

    1.5

    2.21

    VERIFIED

    A335P11

    41.3

    454

    983.96

    508

    20.62

    12.5

    1.6

    16.44

    11.19

    1897.64

    1.5

    1.93

    VERIFIED

    DOWN
    COMER
    SUPPLY
    PIPES
    ECO TO
    DRUM
    RISER PIPES
    HYDRAULIC
    COLUMN
    SATURATION
    PIPES
    ROOF O/L TO
    VES. TOP
    VES. BOT TO
    SH1
    SH 1 TO SH 2

    Material

    157362074.xls.ms_office

    Art. PG-99.3.3 is met

    Page____of____

    CSS
    28/7/2011

    BWE ENERGY INDIA PVT. LTD

    CONNECTING PIPES
    According to IBR Reg. 350 - Equations (91) and (91-A)

    PLANT
    Description

    FEED PIPING
    (215 BAR)
    NRV TO ECO
    INLET
    FCS 1 PIPING
    FCS 2 PIPING
    MSL
    RH2 O/L
    PIPING

    ESSAR HP PIPING
    Material

    Design
    Press.
    P
    Kg/cm2

    Design
    Temp.
    T
    C

    Max. All.
    Stress
    f
    Kg/cm2

    Outside
    Diam.
    D
    mm

    Nominal
    Thk
    t nom
    mm

    Neg.Thk.
    tol.

    Corrosion
    thk.

    A106GRC

    219.239

    250

    1405.66

    273.1

    25.4

    12.5

    A106GRC

    171.3

    352

    1357.72

    273.1

    21.44

    A106GRC

    203.94

    254

    1405.66

    273.1

    A106GRC

    203.94

    250

    1405.66

    A335P91(T<=3") 159.1

    556

    A335P91(T<=3") 41.3

    555

    Hydrostatic test
    Ratio When
    SH/S PH/P<=SH/S *tmin/treq

    Min.Thk.
    required
    t req
    mm

    Max.All.
    Stress
    SH
    Kg/cm2

    Ratio
    PH/P

    mm

    Min.Thk.
    used
    t min
    mm

    1.6

    20.63

    20.51

    2530.19

    1.5

    1.80

    VERIFIED

    12.5

    1.6

    17.16

    16.96

    2530.19

    1.5

    1.86

    VERIFIED

    25.4

    12.5

    1.6

    20.63

    19.22

    2530.19

    1.5

    1.80

    VERIFIED

    168.3

    19.05

    12.5

    1.6

    15.07

    12.13

    2530.19

    1.5

    1.80

    VERIFIED

    1041.69

    406.4

    36.53

    12.5

    1.6

    30.36

    29.58

    3795.28

    1.5

    3.64

    VERIFIED

    1047.47

    660

    17.48

    12.5

    1.6

    13.70

    13.51

    3795.28

    1.5

    3.62

    VERIFIED

    Art. PG-99.3.3 is met

    ***

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    1.5

    #####

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    157362074.xls.ms_office

    Page____of____

    ***
    A192
    A106GRA
    A516GR55
    A216WCA
    A516GR60
    A106GRB
    A234WPB
    A210A1
    A/EN10028-2 P295GH
    A516GR65
    A105
    A216WCB
    A266GR2
    A516GR70
    A106GRC
    A210C
    A216WCC
    A234WPC
    A266GR3
    A299
    A209T1b
    A209T1
    A234WP1
    A335P1
    A209T1a
    A217WC1
    A182F1
    A336F1
    A335P2
    A387GR2CL1
    A213T2
    A182F2
    A387GR12CL1
    A182F12CL1
    A213T12
    A234WP12CL1
    A335P12
    A387GR12CL2
    A182F12CL2
    A336F12
    A217WC6
    A182F11CL1
    A213T11
    A234WP11CL1
    A335P11
    A336F11CL1
    A387GR11CL1
    A182F11CL2
    A336F11CL2
    A387GR11CL2
    A182F22CL1

    A213T22
    A234WP22CL1
    A335P22
    A336F22CL1
    A387GR22CL1
    A217WC9
    A182F22CL3
    A336F22CL3
    A387GR22CL2
    A213T21
    A335P21
    A336F21CL1
    A387GR21CL1
    A182F21
    A336F21CL3
    A387GR21CL2
    A213T5
    A234WP5
    A335P5
    A387GR5CL1
    A336F5
    A182F5
    A213T9
    A234WP9
    A335P9
    A182F9
    A336F9
    A217C12
    A182F91
    A213T91
    A234WP91
    A335P91(T>3")
    A336F91
    A387GR91CL2
    A302A
    A302B
    A302C
    A351CF8M
    A182F316
    A336F316
    A182F316H
    A336F316H
    A213TP316
    A240GR316
    A312TP316
    A213TP316H
    A240GR316H
    A312TP316H
    A182F304
    A182F304H
    A336F304
    A336F304H

    A351CF8
    A213TP304
    A213TP304H
    A240GR304
    A240GR304H
    A312TP304
    A312TP304H
    A182F347
    A336F347
    A182F347H
    A336F347H
    A213TP347
    A213TP347H
    A240GR347
    A240GR347H
    A312TP347
    A312TP347H
    A213TP347HFG
    A182F92
    A213T92
    A335P92
    A182P122
    A335P122
    A213P122
    A217C12A
    A182F23
    A335P23
    A213T23
    A213-SUPER304H
    A213-15NiCuMoNb5
    A335-15NiCuMoNb5
    T24 (VdTUV 533)
    A335P91(T<=3")
    -

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