2003 YZ250F Parts-Manual PDF

YZ250FR
A1
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT MASTER CYLINDER
FRONT WHEEL
FUEL TANK
GENERATOR
HANDLE SWITCH. LEVER
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR MASTER CYLINDER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
STEERING HANDLE. CABLE
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
A2
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
A3
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
A4
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
A5
371-11167-01-00
5TA-11166-00-00
90467-14015-00
90445-112K0-00
90467-11106-00
90109-066F0-00
4KG-1111G-00-00
24
25
26
27
28
NGK-CR8E0-00-00
23
NGK-CR9E0-00-00
15
22
95707-08500-00
14
5BE-11167-00-00
95617-08620-00
13
5NL-11191-00-00
90116-06541-00
12
21
90430-06014-00
11
20
95027-06010-00
90201-096J9-00
90340-12112-00
9
10
90105-09002-00
90105-06027-00
19
91808-16023-00
18
91808-16023-00
90105-09555-00
PLUG, SPARK (NGK R CR8E) .
93440-07149-00
5NL-11181-00-00
PLUG, SPARK (NGK R CR9E) .
93440-10153-00
17
. .PLUG, STRAIGHT SCREW . .
5NL-11134-10-00
16
. .BOLT, FLANGE . . . . . . . . . . .
5NL-11133-10-00
....
..............
..............
..
....................
....................
10
Qty
STD
AP
Remarks
CONTINUED ON NEXT FRAME
RUBBER, MOUNT 1 . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
CLIP
HOSE (L285) . . . . . . . . . . . . . .
CLIP
PIPE, BREATHER 1 . . . . . . . . .
PIPE, BREATHER 2 . . . . . . . . .
PIPE, BREATHER 2 . . . . . . . . .
COVER, CYLINDER HEAD 1
WASHER, PLATE . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
GASKET, CYLINDER HEAD 1
NUT, FLANGE . . . . . . . . . . . . .
BOLT, STUD
BOLT, STUD
BOLT, HEXAGON SOCKET

HEAD . . . . . . . . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
. .PIN, DOWEL . . . . . . . . . . . . .
. .PIN, DOWEL . . . . . . . . . . . . .
. .CIRCLIP . . . . . . . . . . . . . . . .
. .CIRCLIP . . . . . . . . . . . . . . . .
. .GUIDE, EXHAUST VALVE . . .
. .GUIDE, INTAKE VALVE
CYLINDER HEAD ASSY . . . . . .
5NL-11102-11-00
Description
Part
Number
Ref.
No.
CYLINDER
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5NL-11193-00-00
5UL-11311-00-00
5NL-11351-00-00
95704-06500-00
93612-16254-00
95027-06035-00
5JG-11387-00-00
29
30
31
32
33
34
35
A6
Part
Number
Ref.
No.
CYLINDER
..............
..............
CLAMP, HOSE 1
...........
BOLT, SMALL FLANGE . . . . . .
PIN, DOWEL
NUT, FLANGE . . . . . . . . . . . . .
GASKET, CYLINDER . . . . . . . .
CYLINDER 1
GASKET, HEAD COVER 1 . . . .
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5UL-11400-00-00
5UL-11412-00-00
5UL-11422-00-00
5UL-11681-00-00
93310-63210-00
5UL-11651-00-00
93306-20648-00
5NL-11536-00-00
5NL-11455-00-00
93306-20335-00
90280-03001-00
5NL-11531-00-00
5NL-11454-00-00
90149-06250-00
90215-14204-00
90170-14171-00
93311-32261-00
5NL-11631-10-00
5NL-11603-00-00
5NL-11633-00-00
93420-16086-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
A7
Part
Number
Ref.
No.
...............
...............
.............
.................
...
...........
..............
CIRCLIP . . . . . . . . . . . . . . . . . .
PIN, PISTON
PISTON RING SET (STD) . . . . .
PISTON (STD) . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . .
WASHER, LOCK
SCREW . . . . . . . . . . . . . . . . . .
WEIGHT 1 . . . . . . . . . . . . . . . .
GEAR, BALANCE WEIGHT
KEY, WOODRUFF . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
SHAFT 1
GEAR, DRIVE
BEARING . . . . . . . . . . . . . . . . .
. .ROD, CONNECTING . . . . . . .
. .BEARING . . . . . . . . . . . . . . .
. .PIN, CRANK 1 . . . . . . . . . . . .
. .CRANK 2
. .CRANK 1
CRANKSHAFT ASSY . . . . . . . .
Description
CRANKSHAFT. PISTON
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
PAD, ADJUSTING 2 (1.25) . . . .

PAD, ADJUSTING 2 (1.30) . . . .
PAD, ADJUSTING 2 (1.35) . . . .
PAD, ADJUSTING 2 (1.40) . . . .
PAD, ADJUSTING 2 (1.45) . . . .
PAD, ADJUSTING 2 (1.50) . . . .
PAD, ADJUSTING 2 (1.55) . . . .
PAD, ADJUSTING 2 (1.60) . . . .
PAD, ADJUSTING 2 (1.65) . . . .
PAD, ADJUSTING 2 (1.70) . . . .
PAD, ADJUSTING 2 (1.75) . . . .
PAD, ADJUSTING 2 (1.80) . . . .
PAD, ADJUSTING 2 (1.85) . . . .
PAD, ADJUSTING 2 (1.90) . . . .
PAD, ADJUSTING 2 (1.95) . . . .
PAD, ADJUSTING 2 (2.00) . . . .
5NL-12121-10-00
5NL-12116-00-00
3GM-12126-00-00
4TV-12119-00-00
4SV-12119-00-00
5NL-12113-00-00
5NL-12114-00-00
1HX-12117-00-00
1HX-12118-00-00
1WG-12117-00-00
1WG-12118-00-00
1HX-12168-00-00
1HX-12168-20-00
1HX-12168-40-00
1HX-12168-60-00
1HX-12168-80-00
1HX-12168-A0-00
1HX-12168-F0-00
1HX-12168-H1-00
1HX-12168-K1-00
1HX-12168-M1-00
1HX-12168-R1-00
1HX-12168-U1-00
1HX-12168-W1-00
1HX-12168-Y1-00
1HX-12169-11-00
1HX-12169-31-00
1HX-12169-50-00
3
4
5
6
7
8
9
10
11
12
13
14
A8
PAD, ADJUSTING 2 (1.20) . . . .
5NL-12112-10-00
........
........
..
..
Qty
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
UR
Remarks
COTTER, VALVE . . . . . . . . . . .
RETAINER, VALVE SPRING
COTTER, VALVE . . . . . . . . . . .
RETAINER, VALVE SPRING
SPRING, VALVE OUTER . . . . .
SPRING, VALVE INNER . . . . . .
SEAL, VALVE STEM
SEAL, VALVE STEM
SEAT, VALVE SPRING 2 . . . . .
SEAT, VALVE SPRING . . . . . . .
VALVE, EXHAUST . . . . . . . . . .
VALVE, INTAKE 2 . . . . . . . . . .
VALVE, INTAKE . . . . . . . . . . . .
5NL-12111-10-00
Description
Part
Number
Ref.
No.
VALVE
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
A9
16
LIFTER, VALVE . . . . . . . . . . . .
LIFTER, VALVE . . . . . . . . . . . .
LIFTER, VALVE . . . . . . . . . . . .
LIFTER, VALVE . . . . . . . . . . . .
3FV-12153-20-00
3FV-12153-00-00
3FV-12153-30-00
LIFTER, VALVE . . . . . . . . . . . .
3FV-12153-10-00
3LN-12153-10-00
PAD, ADJUSTING 2 (2.40) . . . .
1HX-12169-T0-00
LIFTER, VALVE . . . . . . . . . . . .
PAD, ADJUSTING 2 (2.35) . . . .
1HX-12169-N0-00
LIFTER, VALVE . . . . . . . . . . . .
PAD, ADJUSTING 2 (2.30) . . . .
1HX-12169-L0-00
3LN-12153-00-00
PAD, ADJUSTING 2 (2.25) . . . .
1HX-12169-J0-00
3LN-12153-30-00
PAD, ADJUSTING 2 (2.20) . . . .
1HX-12169-G0-00
LIFTER, VALVE . . . . . . . . . . . .
PAD, ADJUSTING 2 (2.15) . . . .
1HX-12169-E0-00
3LN-12153-20-00
PAD, ADJUSTING 2 (2.10) . . . .
1HX-12169-90-00
15
PAD, ADJUSTING 2 (2.05) . . . .
1HX-12169-70-00
14
Description
Part
Number
Ref.
No.
VALVE
Qty
UR RED
UR BLACK
UR BLUE
UR YELLOW
UR YELLOW
UR BLACK
UR RED
UR BLUE
UR
UR
UR
UR
UR
UR
UR
UR
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5UL-12170-00-00
5UL-12180-00-00
93440-41178-00
94591-53114-00
5NL-12251-00-00
5NL-12252-00-00
97017-06016-00
92907-06600-00
4FM-12213-00-00
5TA-12210-00-00
95027-06025-00
5BE-12241-00-00
90338-18064-00
90430-06014-00
90109-06418-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A10
Part
Number
Ref.
No.
.........
.........
BOLT . . . . . . . . . . . . . . . . . . . .

HEAD . . . . . . . . . . . . . . . . . . . .
PLUG . . . . . . . . . . . . . . . . . . . .
GUIDE, STOPPER 2 . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
TENSIONER ASSY, CAM CHAIN
GASKET, TENSIONER CASE . .
WASHER, PLATE . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
DAMPER, CHAIN 2
DAMPER, CHAIN 1
CHAIN . . . . . . . . . . . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
CAMSHAFT ASSY 2 . . . . . . . . .
CAMSHAFT ASSY 1 . . . . . . . . .
Description
CAMSHAFT. CHAIN
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
COVER, HOUSING . . . . . . . . . .
93440-07182-00
5DH-12451-00-00
90201-08512-00
93109-11073-00
93102-12106-00
93306-00105-00
5NL-12422-10-00
5NL-12439-00-00
93604-10011-00
90430-06014-00
95027-06025-00
95027-06065-00
95027-06012-00
3
4
5
6
7
8
9
10
11
12
13
14
15
A11
BEARING (B6001) . . . . . . . . . .
90201-08512-00
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .

HEAD . . . . . . . . . . . . . . . . . . . .
..............
..................
PIN, DOWEL
O-RING
OIL SEAL (SD 12-22-5 HS) . . . .
OIL SEAL . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
IMPELLER, WATER PUMP . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
GEAR, IMPELLER SHAFT . . . .
5NL-12459-00-00
Description
Part
Number
Ref.
No.
WATER PUMP
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5NL-1240A-00-00
5NL-12461-00-00
5HD-12462-00-00
91A20-05065-00
90467-09006-00
90480-15528-00
90387-06065-00
95027-06025-00
90201-06571-00
5NL-12481-00-00
93210-15414-00
95027-06012-00
5SG-12576-00-00
5SG-12577-00-00
5SG-12578-00-00
5SG-12579-00-00
90450-25037-00
90450-22017-00
90450-32015-00
95817-06010-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
A12
Part
Number
Ref.
No.
....................
.....
.................
..................
BOLT, FLANGE . . . . . . . . . . . .
HOSE CLAMP ASSY . . . . . . . .
HOSE 4 . . . . . . . . . . . . . . . . . .
HOSE 3 . . . . . . . . . . . . . . . . . .
HOSE 2 . . . . . . . . . . . . . . . . . .
HOSE 1 . . . . . . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
O-RING
PIPE 1 . . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
COLLAR
GROMMET . . . . . . . . . . . . . . . .
CLIP
TUBE, FLEXIBLE VINYL
CAP, RADIATOR . . . . . . . . . . .
RADIATOR ASSY . . . . . . . . . . .
RADIATOR ASSY . . . . . . . . . . .
Description
RADIATOR. HOSE
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5SG-13300-00-00
93603-16219-00
5NL-13320-00-00
93440-10153-00
99530-08012-00
90110-06058-00
91314-06030-00
93210-10197-00
99510-10114-00
5BE-13342-00-00
5NL-13341-00-00
99001-08600-00
90201-12166-00
99009-12400-00
5NL-13412-00-00
5NL-13411-00-00
95027-06025-00
5UL-13464-00-00
93210-10197-00
99530-10114-00
95027-06025-00
90450-25037-00
5UL-13465-00-00
95027-06025-00
93210-10197-00
99530-10114-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
B1
Part
Number
Ref.
No.
OIL PUMP
..............
..............
..............
..............
..............
..................
PIN, DOWEL
O-RING
BOLT, FLANGE . . . . . . . . . . . .
HOSE, OIL 2
BOLT, FLANGE . . . . . . . . . . . .
..............
..................
PIN, DOWEL
O-RING
HOSE, OIL 1
BOLT, FLANGE . . . . . . . . . . . .
STRAINER, OIL . . . . . . . . . . . .
HOUSING, STRAINER . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
GEAR, OIL PUMP IDLE . . . . . .
SHAFT, IDLE GEAR . . . . . . . . .
..............
..................
PIN, DOWEL
O-RING
BOLT . . . . . . . . . . . . . . . . . . . .

HEAD . . . . . . . . . . . . . . . . . . . .
PIN, DOWEL
.CIRCLIP . . . . . . . . . . . . . . . . .
ROTOR ASSY 2 . . . . . . . . . . . .
PIN, DOWEL
OIL PUMP ASSY . . . . . . . . . . .
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
BOLT, UNION
93210-47675-00
93210-07135-00
90109-065G2-00
95027-06065-00
95027-06025-00
5NL-13161-00-00
90401-10159-00
90430-10171-00
90401-08038-00
90430-08119-00
5NL-13171-00-00
93210-07003-00
93210-09008-00
93210-12759-00
95027-06012-00
90501-043E0-00
93503-08007-00
583-13113-00-00
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
B2
PIPE, DELIVERY 1 . . . . . . . . . .
5BE-13447-10-00
2
..................
..................
......
.............
..................
..................
SEAT, CHECK BALL . . . . . . . .
BALL . . . . . . . . . . . . . . . . . . . .
SPRING, COMPRESSION . . . . .
BOLT, FLANGE . . . . . . . . . . . .
O-RING
O-RING
.O-RING . . . . . . . . . . . . . . . . . .
PIPE, DELIVERY 2 . . . . . . . . . .
.GASKET . . . . . . . . . . . . . . . . .
.............
.................
BOLT, UNION
GASKET
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
O-RING
O-RING
COVER, OIL ELEMENT
ELEMENT ASSY, OIL CLEANER
5TA-13440-00-00
Description
Part
Number
Ref.
No.
OIL CLEANER
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5UL-13597-00-00
90450-57092-00
90450-54002-00
5TA-14293-00-00
5TA-14227-00-00
5TA-14239-00-00
5TA-14987-00-00
3TJ-14137-40-00
5TA-14428-00-00
90450-61001-00
5TA-14401-00-00
5TA-14453-00-00
5NY-14459-00-00
5NY-14455-10-00
5NY-14442-00-00
5NY-14417-00-00
90267-32070-00
90201-03313-00
4XM-14451-00-00
90209-06096-00
90122-06035-00
5BE-14458-00-00
90183-06023-00
90109-067F4-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
B3
Part
Number
Ref.
No.
INTAKE
.....
.................
.............
..............
BOLT . . . . . . . . . . . . . . . . . . . .
NUT, SPRING . . . . . . . . . . . . . .
GUIDE . . . . . . . . . . . . . . . . . . .
BOLT, WING
WASHER . . . . . . . . . . . . . . . . .
ELEMENT, AIR CLEANER . . . .
WASHER, PLATE . . . . . . . . . . .
RIVET, BLIND
COVER 1 . . . . . . . . . . . . . . . . .
.................
...................
SPACER
BAND
HOLDER, GUIDE . . . . . . . . . . .
JOINT, AIR CLEANER 1 . . . . . .
AIR CLEANER CASE ASSY . . .
BOLT . . . . . . . . . . . . . . . . . . . .
.CLIP . . . . . . . . . . . . . . . . . . . .
HOSE . . . . . . . . . . . . . . . . . . . .
SEAL . . . . . . . . . . . . . . . . . . . .
GASKET
COVER 1 . . . . . . . . . . . . . . . . .
JOINT, CARBURETOR 3
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
. .NEEDLE (#OBELL) . . . . . . . .
. .NEEDLE (#OBELM) . . . . . . . .
. .NEEDLE (#OBELN) . . . . . . . .
. .NEEDLE (#OBELQ) . . . . . . . .
. .NEEDLE (#OBELR) . . . . . . . .
. .NEEDLE (#OBELS) . . . . . . . .
91316-04012-00
688-14592-00-00
98517-04012-00
90202-08045-00
5JG-14951-00-00
5JG-14522-00-00
5JG-14388-00-00
3TJ-14267-40-00
5JG-14546-01-00
4FN-14997-00-00
5NL-14916-EP-00
5NL-14916-EL-00
5NL-14916-EM-00
5NL-14916-EN-00
5NL-14916-E1-00
5NL-14916-ER-00
5NL-14916-ES-00
3
4
5
6
7
8
9
10
11
12
13
B4
. .NEEDLE (#OBELP) . . . . . . . .
5JG-14959-00-00
2
..................
.......
...............
. .JET, MAIN (#175)

. .JET, MAIN (#180)
. .JET, MAIN (#165)
. .JET, MAIN (#168)
. .JET, MAIN (#170)
. .JET, MAIN (#172)
5JG-14275-00-00
5JG-14264-00-00
5JG-14947-00-00
4MX-14943-42-00
4MX-14943-43-00
4MX-14943-40-00
4MX-14943-91-00
4MX-14943-41-00
4MX-14943-92-00
16
17
18
19
................
Qty
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
STD
Remarks
.........
.........
.........
.........
.........
.........
. .NOZZLE, MAIN . . . . . . . . . . .
. .COLLAR . . . . . . . . . . . . . . . .
. .SPRING
. .SCREW, ADJUST . . . . . . . . .
5JG-14521-00-00
15
. .CLIP . . . . . . . . . . . . . . . . . . .
3TJ-14159-40-00
..................
14
. .SEAL
. .VALVE, NEEDLE . . . . . . . . . .
. .ROLLER . . . . . . . . . . . . . . . .
. .VALVE, VACUUM CONTROL
. .SCREW, ADJUST . . . . . . . . .
. .WASHER
. .WASHER, PLATE . . . . . . . . .
. SCREW, PAN HEAD
. .SCREW . . . . . . . . . . . . . . . . .
. .BOLT
. .GASKET . . . . . . . . . . . . . . . .
CARBURETOR ASSY 1 . . . . . .
5UL-14101-00-00
Description
Part
Number
Ref.
No.
CARBURETOR
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
B5
. . JET (#110) . . . . . . . . . . . . . .
. . JET (#120) . . . . . . . . . . . . . .
. . JET (#130) . . . . . . . . . . . . . .
4JT-1494F-29-00
4JT-1494F-31-00
4JT-1494F-33-00
5NL-14105-00-00
. . JET (#100) . . . . . . . . . . . . . .
4JT-1494F-27-00
24
. .JET (#90)
4JT-1494F-23-00
Qty
AP
AP
AP
STD
AP
AP
AP
AP
AP
AP
AP
STD
AP
AP
AP
AP
STD
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
STD
Remarks
. .PILOT SCREW SET . . . . . . . .
...............
...............
...............
.........
...............
. .JET (#70)
. .JET (#80)
3TJ-1494F-19-00
...............
. .JET (#80)
. .JET (#78)
3TJ-1494F-18-00
...............
...............
4JT-1494F-15-00
. .JET (#82)
3TJ-1494F-20-00
4JT-1494F-19-00
. .JET (#75)
3TJ-1494F-17-00
...............
23
. .JET (#72)
3TJ-1494F-16-00
...............
. .JET, MAIN (#100)
. .JET (#70)
3TJ-1494F-15-00
...............
...............
5TA-14943-27-00
. .JET (#68)
3TJ-1494F-14-00
.........
.........
.........
.........
.........
.........
...............
. .JET, SLOW (#40)
4MX-14948-03-00
. .JET (#62)
. .JET, SLOW (#38)
4MX-14948-02-00
. .JET (#65)
. .JET, SLOW (#35)
4MX-14948-01-00
3TJ-1494F-12-00
. .JET, SLOW (#50)
4MX-14948-07-00
3TJ-1494F-13-00
. .JET, SLOW (#45)
.........
.........
.........
.........
.........
.........
22
21
. .JET, SLOW (#42)
4MX-14948-05-00
. .JET, MAIN (#190)
4MX-14943-45-00
4MX-14948-04-00
. .JET, MAIN (#188)
4MX-14943-95-00
. .JET, SLOW (#48)
. .JET, MAIN (#185)
4MX-14943-44-00
4MX-14948-06-00
. .JET, MAIN (#182)
4MX-14943-94-00
20
. .JET, MAIN (#178)
4MX-14943-93-00
19
Description
Part
Number
Ref.
No.
CARBURETOR
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
B6
5TA-14171-00-00
5TA-14371-00-00
5TA-14335-00-00
5TA-14991-00-00
5TA-14374-00-00
5TA-14155-00-00
5TA-14997-00-00
5JG-14379-00-00
5JG-14922-00-00
90201-08410-00
5TA-14934-00-00
5TA-85885-00-00
5NX-14562-00-00
5NX-14216-00-00
4MX-14561-00-00
4MX-14115-00-00
38
39
40
41
42
43
44
45
46
47
48
49
50
51
5JG-14940-16-00
37
5JG-14940-76-00
36
5JG-14940-17-00
6H4-14561-00-00
5JG-14940-18-00
32
3TJ-14933-40-00
3TJ-14293-40-00
31
35
. .DIAPHRAGM ASSY . . . . . . . .
3TJ-14191-40-00
30
34
. .DIAPHRAGM ASSY . . . . . . . .
5JG-14984-00-00
29
3TJ-14536-40-00
. .DIAPHRAGM ASSY . . . . . . . .
633-14159-00-00
28
33
. .DIAPHRAGM ASSY . . . . . . . .
4MX-14392-00-00
27
.........
...............
.....
.......
..........
Qty
AP
STD
AP
AP
Remarks
. .PLUG, SCREW . . . . . . . . . . .
. .O-RING . . . . . . . . . . . . . . . . .
. .SCREW . . . . . . . . . . . . . . . . .
. .O-RING . . . . . . . . . . . . . . . . .
. .THROTTLE SENSOR ASSY
. .SPRING, THROTTLE STOP . .
. .WASHER, PLATE . . . . . . . . .
. .SCREW, THROTTLE . . . . . . .
..........
..................
. .ROD, STARTER
. .SEAL
. .GUIDE, CABLE . . . . . . . . . . .
. .CAP, PLUNGER
. .SCREW . . . . . . . . . . . . . . . . .
. .SPRING, PLUNGER
. .PLUNGER, STARTER . . . . . .
. .PLUNGER, STARTER . . . . . .
. .O-RING . . . . . . . . . . . . . . . . .
. .SPRING, DIAPHRAGM
. .GASKET . . . . . . . . . . . . . . . .
. .COVER 1
. .PLUG, DRAIN . . . . . . . . . . . .
. .GASKET, FLOAT CHAMBER
. .CLIP . . . . . . . . . . . . . . . . . . .
. .VALVE, NEEDLE . . . . . . . . . .
. .PIN, FLOAT ARM
.................
676-14548-00-00
26
. .FLOAT
4SR-14985-00-00
25
Description
Part
Number
Ref.
No.
CARBURETOR
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
3TJ-14137-40-00
5BE-14146-00-00
5TA-14261-00-00
5UL-14196-00-00
5TA-14197-00-00
5JG-14987-00-00
5JG-14346-00-00
5JG-14565-00-00
5JG-14531-00-00
5NL-14591-00-00
5PA-14146-00-00
52
53
54
55
56
57
58
59
60
61
62
B7
Part
Number
Ref.
No.
Description
.................
.................
. .PLATE
.................
. .SCREW . . . . . . . . . . . . . . . . .
. .SPRING, ADJUST SCREW . .
. .SCREW . . . . . . . . . . . . . . . . .
. .PLATE
. .HOSE . . . . . . . . . . . . . . . . . .
. .PIPE . . . . . . . . . . . . . . . . . . .
. .PIPE . . . . . . . . . . . . . . . . . . .
. .HOLDER . . . . . . . . . . . . . . . .
. .PLATE
. .CLIP . . . . . . . . . . . . . . . . . . .
CARBURETOR
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5NL-14611-00-00
5NL-14628-00-00
4BD-14766-00-00
98980-06008-00
90206-06090-00
5NL-14613-00-00
91317-08020-00
5UL-14753-00-00
90267-48121-00
5NL-1469A-00-00
5BE-1469E-00-00
3VD-14755-00-00
4FU-24181-00-00
5UL-14788-00-00
5BE-14747-00-00
90387-0814J-00
90201-081R9-00
95817-08030-00
95817-08020-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
B8
Part
Number
Ref.
No.
EXHAUST
........
.................
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
COLLAR
DAMPER, MUFFLER
BAND, SILENCER . . . . . . . . . .
DAMPER, LOCATING 1 . . . . . .
GASKET, SILENCER . . . . . . . .
. .FIBER . . . . . . . . . . . . . . . . . .
. .FIBER . . . . . . . . . . . . . . . . . .
. .RIVET, BLIND . . . . . . . . . . . .
SILENCER, EXHAUST . . . . . . .

HEAD . . . . . . . . . . . . . . . . . . . .
GASKET, EXHAUST PIPE . . . .
WASHER, WAVE . . . . . . . . . . .
SCREW, BIND . . . . . . . . . . . . .
WASHER, PROTECTOR . . . . . .
PROTECTOR, EXHAUST PIPE .
PIPE, EXHAUST 1 . . . . . . . . . .
Description
16
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5UL-15150-00-00
93612-16254-00
91317-06045-00
91317-06055-00
91317-06070-00
95027-10016-00
90430-10188-00
5NL-15441-01-00
5BE-15421-00-00
98507-06025-00
5NL-17466-00-00
5BE-15383-01-00
90149-06126-00
5NL-15388-00-00
90105-06553-00
4JT-15381-01-00
90149-06326-00
5DH-18562-00-00
90105-06553-00
93210-10197-00
99530-10114-00
90387-18007-00
99530-10116-00
90465-10013-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
B9
Part
Number
Ref.
No.
Description
..............
.....
CLAMP
..................
..............
.................
PIN, DOWEL
COLLAR
..............
..................
PIN, DOWEL
O-RING
BOLT, FLANGE . . . . . . . . . . . .
PLATE, STOPPER 2 . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . .
PLATE, BEARING COVER . . . .
BOLT, FLANGE . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . .
GUIDE, CHAIN . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . .
COVER, CRANKCASE 2
...
.................
HOLDER, CLUTCH CABLE
GASKET
BOLT, FLANGE . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
PIN, DOWEL
CRANKCASE ASSY . . . . . . . . .
CRANKCASE
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5NL-15411-10-00
90340-32123-00
93210-32172-00
90340-14128-00
93210-14369-00
3Y1-15363-00-00
93210-19123-00
5NL-15451-00-00
99530-08016-00
95027-06035-00
95027-06025-00
5NL-15431-10-00
93101-14164-00
90201-15701-00
99009-22500-00
5NL-15462-00-00
91812-16001-00
95027-06035-00
5NL-12564-00-00
93210-16716-00
5NL-15415-00-00
95027-06025-00
95027-06035-00
90105-065A1-00
99530-08016-00
5NL-15453-00-00
90465-08029-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
B10
Part
Number
Ref.
No.
.....
..................
..................
..................
..............
.....
..............
..................
.............
..............
CLAMP
..................
GASKET 1 . . . . . . . . . . . . . . . .
PIN, DOWEL
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
COVER 1 . . . . . . . . . . . . . . . . .
O-RING
PIPE, WATER
PIN, DOWEL
GASKET, CRANKCASE
COVER 3 . . . . . . . . . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER, PLATE (1.0T) . . . . . .
OIL SEAL . . . . . . . . . . . . . . . . .
COVER, CRANKCASE 3
BOLT, FLANGE . . . . . . . . . . . .
PIN, DOWEL
GASKET, CRANKCASE
COVER 1 . . . . . . . . . . . . . . . . .
O-RING
PLUG, OIL . . . . . . . . . . . . . . . .
O-RING
PLUG, STRAIGHT SCREW . . . .
O-RING
PLUG, STRAIGHT SCREW . . . .
COVER, CRANKCASE 1
Description
CRANKCASE COVER 1
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5NL-15601-00-00
5NL-15641-00-00
90201-20685-00
93410-20038-00
4GY-15671-00-00
90501-16016-00
90201-167P7-00
99009-16400-00
90508-30743-00
5NL-15664-00-00
90201-162H4-00
5SG-15668-00-00
214-15686-00-00
90101-06001-00
93102-18278-00
5NL-15651-00-00
90201-177G4-00
99009-17400-00
5NL-15620-01-00
5NX-15621-01-00
90501-12081-00
93507-32009-00
90152-06010-00
93210-17570-00
90201-08326-00
90109-085E2-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
B11
Part
Number
Ref.
No.
STARTER
..........
..................
BOLT . . . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
. .O-RING . . . . . . . . . . . . . . . . .
. .SCREW, COUNTERSUNK . . .
. .BALL
. .SPRING, COMPRESSION . . .
. .BOSS, KICK CRANK . . . . . . .
KICK CRANK ASSY . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
GEAR, KICK IDLE . . . . . . . . . .
OIL SEAL . . . . . . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
...........
................
WASHER, LOCK
STOPPER
WASHER, PLATE . . . . . . . . . . .
. .GUIDE, SPRING
. .SPRING, TORSION . . . . . . . .
. .CIRCLIP . . . . . . . . . . . . . . . .
. .WASHER, PLATE . . . . . . . . .
. .SPRING, COMPRESSION . . .
. .WHEEL, RATCHET . . . . . . . .
. .CIRCLIP . . . . . . . . . . . . . . . .
. .WASHER, PLATE (0.5T) . . . .
. .GEAR, KICK . . . . . . . . . . . . .
KICK SHAFT ASSY . . . . . . . . .
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
PLATE, PRESSURE 1
5NL-16150-10-00
5NL-16154-00-00
5NL-16371-00-00
5DH-16321-00-00
5NL-16325-00-00
5HD-16351-00-00
90501-224J9-00
90159-06092-00
3XJ-16321-00-00
5NL-16384-00-00
5NL-16383-10-00
5NL-16325-10-00
90215-16289-00
90170-16326-00
5NL-16356-00-00
93340-21008-00
90201-080H1-00
93440-07182-00
93511-32027-00
5NL-16357-00-00
5JG-16381-00-00
93317-11287-00
93102-12224-00
4JT-16384-00-00
95027-06010-00
90508-142B5-00
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
B12
PLATE, CLUTCH 2 . . . . . . . . . .
90179-18001-00
.....
90215-20003-00
...........
.............
...........
.............
SPRING, TORSION
.........
BOLT, FLANGE . . . . . . . . . . . .
PLATE, SEAT
.OIL SEAL . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
PUSH LEVER COMP. . . . . . . . .
ROD, PUSH 2 . . . . . . . . . . . . . .
BALL . . . . . . . . . . . . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
ROD, PUSH 1 . . . . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . .
WASHER, LOCK
PLATE, CLUTCH 2 . . . . . . . . . .
SPRING, CLUTCH BOSS . . . . .
PLATE, SEAT
PLATE, FRICTION . . . . . . . . . .
SCREW, WITH WASHER . . . . .
.......
PLATE, FRICTION . . . . . . . . . .
BOSS, CLUTCH . . . . . . . . . . . .
PLATE, THRUST 1 . . . . . . . . . .
PRIMARY DRIVEN GEAR

COMP. . . . . . . . . . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . .
WASHER, LOCK
GEAR, PRIMARY DRIVE
5NL-16111-00-00
Description
Part
Number
Ref.
No.
CLUTCH
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
GEAR, 2ND PINION (16T) . . . . .
5NL-17151-00-00
90209-20008-00
93410-22039-00
5NL-17131-01-00
5NL-17141-00-00
90387-20006-00
5NL-17121-00-00
93306-00320-00
93306-27208-00
5NL-17421-00-00
5NL-17221-00-00
90209-23012-00
93410-26067-00
5NL-17241-01-00
5NL-17231-00-00
90209-20008-00
93410-22039-00
5NL-17251-01-00
5NL-17211-10-00
93306-00317-00
93210-196A4-00
90387-22001-00
93102-28008-00
9383B-13218-00
90215-20003-00
90179-18001-00
5NL-17471-00-00
90105-06553-00
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
C1
COLLAR
93306-20447-00
....
....
....
....
.................
..................
...........
BOLT, FLANGE . . . . . . . . . . . .
PLATE, COVER . . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . .
WASHER, LOCK
SPROCKET, DRIVE (13T) . . . . .
OIL SEAL . . . . . . . . . . . . . . . . .
COLLAR
O-RING
BEARING . . . . . . . . . . . . . . . . .
GEAR, 1ST WHEEL (30T) . . . . .
GEAR, 5TH WHEEL (25T)
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER . . . . . . . . . . . . . . . . .
GEAR, 3RD WHEEL (29T)
GEAR, 4TH WHEEL (27T)
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER . . . . . . . . . . . . . . . . .
GEAR, 2ND WHEEL (28T)
AXLE, DRIVE . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
.................
GEAR, 4TH PINION (22T) . . . . .
GEAR, 3RD PINION (20T) . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
WASHER . . . . . . . . . . . . . . . . .
GEAR, 5TH PINION (24T) . . . . .
BEARING . . . . . . . . . . . . . . . . .
AXLE,MAIN (14T) . . . . . . . . . . .
5NL-17411-10-00
Description
Part
Number
Ref.
No.
TRANSMISSION
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5NL-18541-00-00
93306-90501-00
90501-06022-00
4BA-18542-00-00
5NL-18501-00-00
5NL-18502-00-00
5NL-18503-00-00
3XK-18140-00-00
90508-26561-00
90109-063F8-00
1
2
3
4
5
6
7
8
9
10
C2
Part
Number
Ref.
No.
.........
BOLT . . . . . . . . . . . . . . . . . . . .
SPRING, TORSION
.....
............
............
............
..........
STOPPER LEVER ASSY
FORK, SHIFT 3
FORK, SHIFT 2
FORK, SHIFT 1
POINT, NEUTRAL
BEARING . . . . . . . . . . . . . . . . .
CAM, SHIFT . . . . . . . . . . . . . . .
Description
SHIFT CAM. FORK
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
4EW-18185-00-00
3XJ-18173-00-00
5BE-18172-00-00
90101-06664-00
5LP-18122-00-00
90501-052G5-00
3XJ-18184-00-00
3XJ-18182-00-00
3XJ-18178-00-00
5UL-18101-00-00
90387-124F4-00
90508-291A8-00
93608-33002-00
93102-12224-00
5UL-18110-00-00
95027-06020-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
C3
Part
Number
Ref.
No.
Description
.............
...........
........
..............
........
.BOLT, FLANGE . . . . . . . . . . . .
SHIFT PEDAL ASSY
.OIL SEAL . . . . . . . . . . . . . . . .
PIN, DOWEL
.........
.................
SPRING, TORSION
COLLAR
SHIFT SHAFT ASSY
ROLLER, SHIFT LEVER . . . . . .
PAWL, SHIFTER
PIN, PAWL . . . . . . . . . . . . . . . .
LEVER, SHIFT 2 . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
GUIDE, SHIFT
PIN, SHIFT . . . . . . . . . . . . . . . .
SEGMENT . . . . . . . . . . . . . . . .
SHIFT SHAFT
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
BOLT, FLANGE . . . . . . . . . . . .
95827-08012-00
90430-08119-00
5TA-21190-00-00
90110-08096-00
90105-08120-00
95817-10130-00
90185-10002-00
5NL-21425-00-00
5NL-21425-10-00
92017-08055-00
90201-086P8-00
90185-08169-00
95817-10050-00
90105-10733-00
90185-10002-00
95027-08040-00
3JD-22178-10-00
4EW-22178-00-00
93300-60804-00
90387-086N4-00
95027-08065-00
90179-08491-00
90201-086P8-00
90338-18176-00
5NL-21471-00-00
5UL-15362-00-00
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
C4
BOLT, FLANGE . . . . . . . . . . . .
90201-145M4-00
......
5TA-21756-00-00
.......
.................
Qty
Remarks
PLUG, OIL LEVEL . . . . . . . . . .
PROTECTOR, ENGINE . . . . . . .
PLUG . . . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
NUT, FLANGE . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
COLLAR
BEARING . . . . . . . . . . . . . . . . .
TENSIONER . . . . . . . . . . . . . . .
TENSIONER . . . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
NUT, SELF-LOCKING . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
BRACKET, REAR UPPER 1 . . .
BRACKET, REAR UPPER 1 . . .

HEAD . . . . . . . . . . . . . . . . . . . .
REAR FRAME COMP.
. .GASKET . . . . . . . . . . . . . . . .
. .BOLT, FLANGE . . . . . . . . . . .
. .WASHER, PLATE . . . . . . . . .
. .NET, FILTER . . . . . . . . . . . . .
FRONT FRAME COMP.
5UL-21101-00-00
Description
Part
Number
Ref.
No.
FRAME
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
93210-08001-00
5NL-2147A-00-00
95027-08012-00
90157-08028-00
90202-08204-00
95027-06012-00
90119-06001-00
95817-08016-00
5UL-21417-00-00
5UL-21417-10-00
5TA-21274-01-00
97527-06512-00
5ET-28166-00-00
5TA-2814F-00-00
30
31
32
33
34
35
36
37
38
39
40
41
42
43
C5
Part
Number
Ref.
No.
FRAME
.........
........
BOX, SPARK PLUG . . . . . . . . .
WRENCH, HEXAGON . . . . . . . .
BOLT, WITH WASHER . . . . . . .
BRACKET, C.D.I. UNIT . . . . . . .
BRACKET, FRONT LOWER 1
BRACKET, FRONT LOWER 1
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
SCREW, PAN HEAD
BOLT, FLANGE . . . . . . . . . . . .
GUARD, ENGINE 1
. .O-RING . . . . . . . . . . . . . . . . .
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
90119-06096-00
4ES-2153E-01-00
5TA-21610-00-00
5TA-21635-00-00
90105-06154-00
90387-06009-00
90119-06225-00
5TA-21642-00-00
5TA-2174T-00-00
97707-60016-00
90201-06557-00
4ES-2153E-01-00
5SG-2163G-00-00
3
4
5
6
7
8
9
10
11
12
13
14
15
C6
COLLAR
3JD-21748-00-00
.................
......
......
EMBLEM 1 . . . . . . . . . . . . . . . .
EMBLEM, YAMAHA . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
SCREW, TAPPING . . . . . . . . . .
INSULATOR, SIDE COVER 2 . .
GUARD, FLAP . . . . . . . . . . . . .
.................
BOLT, FLANGE . . . . . . . . . . . .
. .NUT, REAR FENDER
REAR FENDER COMP.
EMBLEM, YAMAHA . . . . . . . . .
COLLAR
FENDER, FRONT . . . . . . . . . . .
5HD-21511-00-00
Description
Part
Number
Ref.
No.
FENDER
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5TA-21711-00-00
95827-06016-00
90119-08238-00
5JG-21781-50-00
5TA-21721-00-00
5TA-2174A-00-00
95827-06016-00
90119-08238-00
5JG-21781-50-00
5TA-21730-00-00
5TA-2173E-01-00
90159-06182-00
90159-06078-00
5NL-2172A-10-00
5TA-21740-00-00
5TA-2173F-01-00
90159-06182-00
90159-06078-00
5NL-2172A-10-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
C7
Part
Number
Ref.
No.
Description
...
PANEL 1 . . . . . . . . . . . . . . . . .
GRAPHIC 2 . . . . . . . . . . . . . . .
SIDE COVER ASSY 4 . . . . . . . .
PANEL 1 . . . . . . . . . . . . . . . . .
GRAPHIC 1 . . . . . . . . . . . . . . .
SIDE COVER ASSY 3 . . . . . . . .
EMBLEM 1 . . . . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
INSULATOR, SIDE COVER
COVER, SIDE 2 . . . . . . . . . . . .
EMBLEM 1 . . . . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
COVER, SIDE 1 . . . . . . . . . . . .
SIDE COVER
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5UN-22110-00-00
90151-04048-00
5UN-22355-00-00
93317-22262-00
93106-22019-00
93342-22217-00
93109-28043-00
90387-18005-00
90387-18004-00
5UN-22151-00-00
91317-05008-00
5JG-22156-00-00
5UN-22199-00-00
5UN-22128-00-00
95027-06050-00
90179-06568-00
95027-06010-00
5NY-22141-01-00
90185-16127-00
90201-160F6-00
5NY-2217A-00-00
93315-32056-00
93109-20076-00
90387-16005-00
90387-16007-00
90387-167Y9-00
5NY-22121-00-00
5NY-22122-00-00
90201-14740-00
90185-14007-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
C8
Part
Number
Ref.
No.
REAR ARM
......
.................
.................
.........
.................
.................
.................
.................
.................
Qty
Remarks
WASHER, PLATE . . . . . . . . . . .
SHAFT 2
SHAFT 1
COLLAR
COLLAR
COLLAR
OIL SEAL . . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
ARM, RELAY . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
SHAFT, PIVOT . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
COVER, THRUST 1
SUPPORT, CHAIN . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
SEAL, GUARD . . . . . . . . . . . . .
COLLAR
COLLAR
OIL SEAL . . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
OIL SEAL (DC 22-28-8)
BEARING . . . . . . . . . . . . . . . . .
PATCH . . . . . . . . . . . . . . . . . . .
....
.........
SCREW, COUNTERSUNK
REAR ARM COMP.
Description
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5NY-2217F-00-00
93315-32053-00
93109-20076-00
5NY-2135F-00-00
5HD-2135F-00-00
5UN-2153A-00-00
31
32
33
34
35
36
C9
Part
Number
Ref.
No.
REAR ARM
..................
..................
EMBLEM, YAMAHA . . . . . . . . .
COVER
COVER
OIL SEAL . . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
ROD, CONNECTING 1 . . . . . . .
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5UL-22210-00-00
5UL-22201-00-00
3SP-22234-00-00
3SP-22213-00-00
509-23184-L0-00
4JX-22226-00-00
5DH-23183-00-00
5UN-22212-20-00
5DH-22214-00-00
5MV-22224-00-00
5DH-22253-00-00
3JE-22475-00-00
4EW-22474-00-00
5UN-22176-00-00
5MV-22184-00-00
5MV-22253-00-00
5NY-22475-00-00
90105-10323-00
95607-10200-00
5NY-22241-00-00
90185-10091-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
C10
Part
Number
Ref.
No.
.............
..................
...........
BOLT 1
NUT, U FLANGE
BOLT, FLANGE . . . . . . . . . . . .
. .SEAL, DUST . . . . . . . . . . . . .
. .COLLAR, DISTANCE . . . . . . .
. .BUSH . . . . . . . . . . . . . . . . . .
. .BEARING . . . . . . . . . . . . . . .
. .SEAL, RING
. .SEAL, DUST . . . . . . . . . . . . .
. .COLLAR, DISTANCE . . . . . . .
. .GUIDE, SPRING 2 . . . . . . . . .
. .GUIDE, SPRING 1 . . . . . . . . .
. SPRING (K=4.7) . . . . . . . . . . .
. . ..CIRCLIP . . . . . . . . . . . . . . .
. . ..BUSH, SHOCK ABSORBER

LOWER . . . . . . . . . . . . . . . . .
. . ..CAP, AIR VALVE . . . . . . . .
...
.......
. . ..SEAT, SPRING UPPER
. . ..GUIDE, SPRING 3
. .DAMPER SUB ASSY . . . . . . .
SHOCK ABSORBER ASSY,

REAR . . . . . . . . . . . . . . . . . . . .
Description
REAR SUSPENSION
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
93332-00081-00
93332-00068-00
4EW-23416-00-00
5TA-23393-00-00
5NL-23435-00-00
5TA-23357-00-00
90201-247L2-00
3SP-23441-00-00
95027-08035-00
95027-08040-00
5HD-23485-10-00
90119-06225-00
4DA-23389-00-00
90119-05071-00
5HD-2339E-00-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
C11
Part
Number
Ref.
No.
STEERING
......
............
GRAPHIC 1 . . . . . . . . . . . . . . .
GUIDE, CABLE
PLATE, NUMBER . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
HOLDER, HANDLE UPPER . . .
WASHER, PLATE . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . .
CROWN, HANDLE . . . . . . . . . .
NUT, SPECIAL . . . . . . . . . . . . .
COVER, BALL RACE 2
BEARING . . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5UL-23102-00-00
5TA-23136-L0-00
5DH-23120-L0-00
5ET-23171-L0-00
5ET-23125-L0-00
5UN-23146-L0-00
5ET-23145-L0-00
4SS-23153-L0-00
5HD-23144-L0-00
5UN-23170-L0-00
5UL-2316A-L0-00
5UN-23111-L0-00
93210-42263-00
5DH-23142-L0-00
5HD-23393-L0-00
5MV-23195-L0-00
5DH-23149-L0-00
5DH-23118-L0-00
4SS-23158-L0-00
4XL-23141-L0-00
3JD-2312G-L0-00
5UL-23103-00-00
5TA-23136-L0-00
5BF-23110-L0-00
5ET-23171-L0-00
5ET-23125-L0-00
5UN-23146-L0-00
5ET-23145-L0-00
4SS-23153-L0-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
C12
Part
Number
Ref.
No.
Description
...........
...............
...........
Qty
Remarks
. .RING, SNAP . . . . . . . . . . . . .
. .OIL SEAL . . . . . . . . . . . . . . .
. .WASHER, OIL SEAL . . . . . . .
. .METAL, SLIDE 1 . . . . . . . . . .
. .PISTON, FRONT FORK . . . . .
. INNER TUBE COMP. 1 . . . . . .
. .TUBE, OUTER (RIGHT) . . . . .
FRONT FORK ASSY (R.H) . . . .
. .PLUG . . . . . . . . . . . . . . . . . .
. .SPRING, FRONT FORK

(K=0.43) . . . . . . . . . . . . . . . . .
. .GASKET . . . . . . . . . . . . . . . .
. .SPACER . . . . . . . . . . . . . . . .
. .WASHER, SPRING UPPER . .
. .RUBBER . . . . . . . . . . . . . . . .
. .NUT, SPECIAL
. .SEAT, SPRING UPPER . . . . .
. . ..O-RING
. .BOLT, CAP . . . . . . . . . . . . . .
. .VALVE COMP.
. .CYLINDER COMP., FRONT

FORK . . . . . . . . . . . . . . . . . .
. .SEAL, DUST . . . . . . . . . . . . .
. .RING, SNAP . . . . . . . . . . . . .
. .OIL SEAL . . . . . . . . . . . . . . .
. .WASHER, OIL SEAL . . . . . . .
. .METAL, SLIDE 1 . . . . . . . . . .
. .PISTON, FRONT FORK . . . . .
. INNER TUBE COMP. 2 . . . . . .
. .TUBE, OUTER (RIGHT) . . . . .
FRONT FORK ASSY (L.H) . . . .
FRONT FORK
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5HD-23144-L0-00
5UN-23170-L0-00
5UL-2316A-L0-00
5UN-23111-L0-00
93210-42263-00
5DH-23142-L0-00
5HD-23393-L0-00
5MV-23195-L0-00
5DH-23149-L0-00
5DH-23118-L0-00
4SS-23158-L0-00
4XL-23141-L0-00
3JD-2312G-L0-00
5UL-23340-L0-00
5NY-23346-L0-00
4SS-2314G-L0-00
5DH-2314F-L0-00
4SS-23346-L0-00
5TA-2314J-00-00
5TA-2314H-00-00
3SP-23356-L0-00
5HC-2331E-00-00
4XL-2153A-10-00
4XL-2153A-10-00
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
D1
Part
Number
Ref.
No.
Description
...........
...............
...........
..................
......
EMBLEM, YAMAHA . . . . . . . . .
EMBLEM, YAMAHA . . . . . . . . .
............
..................
GUIDE, CABLE
BOLT 2
PROTECTER COMP., 1
......
..................
PROTECTER COMP., 2
BOLT 1
PROTECTER GUIDE COMP., 1
PROTECTER GUIDE COMP., 2
BOLT 1
UNDER BRACKET COMP. . . . .
. .PLUG . . . . . . . . . . . . . . . . . .
. .SPRING, FRONT FORK

(K=0.43) . . . . . . . . . . . . . . . . .
. .GASKET . . . . . . . . . . . . . . . .
. .SPACER . . . . . . . . . . . . . . . .
. .WASHER, SPRING UPPER . .
. .RUBBER . . . . . . . . . . . . . . . .
. .NUT, SPECIAL
. .SEAT, SPRING UPPER . . . . .
. . ..O-RING
. .BOLT, CAP . . . . . . . . . . . . . .
. .VALVE COMP.
. .CYLINDER COMP., FRONT

FORK . . . . . . . . . . . . . . . . . .
. .SEAL, DUST . . . . . . . . . . . . .
FRONT FORK
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5TA-24110-00-00
5UN-24610-00-00
90445-09220-00
3XJ-24380-00-00
90445-09104-00
24X-24144-00-00
90480-18549-00
90105-06696-00
90119-06214-00
5NY-24186-00-00
98907-06025-00
5SF-24173-00-00
4EW-2412F-00-00
98707-06025-00
4SS-24181-00-00
4DP-24500-00-00
3AJ-24534-00-00
98580-03008-00
4X8-24512-00-00
3AJ-24523-00-00
90445-11185-00
90467-10008-00
90202-05193-00
90149-06011-00
5NY-24183-00-00
90465-13152-00
5BE-24182-00-00
5TA-24240-00-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
D2
Part
Number
Ref.
No.
Description
......
....................
..................
GRAPHIC SET . . . . . . . . . . . . .
CLAMP
SCREW . . . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
CLIP
HOSE . . . . . . . . . . . . . . . . . . . .
. .VALVE PACKING . . . . . . . . .
. .O-RING . . . . . . . . . . . . . . . . .
. . SCREW, PAN HEAD
. .SEAL, COCK . . . . . . . . . . . . .
FUEL COCK ASSY 1 . . . . . . . .
SCREW, FLAT HEAD . . . . . . . .
BRACKET, SEAT . . . . . . . . . . .
BAND, TANK FITTING 1 . . . . . .
SCREW, BIND . . . . . . . . . . . . .
WASHER, SPECIAL . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
GROMMET . . . . . . . . . . . . . . . .
HOLDER, DAMPER . . . . . . . . .
HOSE . . . . . . . . . . . . . . . . . . . .
PIPE JOINT ASSY . . . . . . . . . .
HOSE . . . . . . . . . . . . . . . . . . . .
CAP ASSY . . . . . . . . . . . . . . . .
FUEL TANK COMP. . . . . . . . . .
FUEL TANK
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5TA-24710-00-00
5TA-2470F-00-00
1
2
D3
Part
Number
Ref.
No.
SEAT
. .SEAT COVER COMP. . . . . . .
SINGLE SEAT ASSY . . . . . . . .
Description
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
BAND, RIM (1.60-21)
5NY-25117-00-00
93102-26468-00
94416-21005-00
5NY-25104-00-00
94108-21008-00
94227-21101-00
94309-21161-00
5SF-25394-00-00
5BE-25181-00-00
5NY-25183-00-00
5NY-25186-00-00
90179-16672-00
3
4
5
6
7
8
9
10
11
12
13
14
D4
TUBE (80/100-21 TR4 BTL)
93306-90403-00
..........
..........
NUT . . . . . . . . . . . . . . . . . . . . .
COLLAR, WHEEL
COLLAR, WHEEL
AXLE, WHEEL . . . . . . . . . . . . .
SPACER, BEAD . . . . . . . . . . . .
........
...
TIRE (80/100-21 51M D739FA) .
SPOKE SET, FRONT . . . . . . . .
RIM (1.60-21) . . . . . . . . . . . . . .
OIL SEAL . . . . . . . . . . . . . . . . .
SPACER, BEARING . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
HUB, FRONT . . . . . . . . . . . . . .
5NY-25111-00-00
Description
Part
Number
Ref.
No.
FRONT WHEEL
Qty
DUNLOP
DUNLOP
DUNLOP
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
. .PIN, PAD . . . . . . . . . . . . . . . .
5UN-2580T-00-00
5UN-W0057-00-00
3JD-W0047-00-00
5DH-25919-00-00
1UY-W0048-50-00
5MV-W0045-01-00
5DH-25933-00-00
5DH-25916-00-00
3SP-25926-51-00
3SP-25914-51-00
90105-08659-00
5DH-2314E-00-00
95827-06012-00
95027-08020-00
5DH-25875-00-00
92907-08200-00
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
D5
. BRAKE PAD KIT . . . . . . . . . .
90149-06327-00
..................
WASHER . . . . . . . . . . . . . . . . .
HOLDER, BRAKE HOSE 1 . . . .
BOLT, FLANGE . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
COVER, HOSE . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
. .PIN, SLIDE . . . . . . . . . . . . . .
. .BOLT
. .PLUG . . . . . . . . . . . . . . . . . .
.......
..........
. .BLEED SCREW KIT
. .SUPPORT, PAD
. . ..CALIPER SEAL KIT . . . . . .
...
......
. .PISTON ASSY, CALIPER
CALIPER ASSY (LEFT)
SCREW . . . . . . . . . . . . . . . . . .
DISC BRAKE ASSY . . . . . . . . .
5MV-2581T-00-00
Description
Part
Number
Ref.
No.
FRONT BRAKE CALIPER
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
D6
95707-08500-00
5ET-25381-00-00
5NY-25452-00-00
25
5NY-25451-00-00
24
5NY-25449-00-00
90101-08777-00
5NY-25448-00-00
5NY-25389-00-00
5NY-25450-00-00
23
5ET-25447-00-00
15
22
4XM-25364-00-00
14
5NY-25388-00-00
4XM-25394-00-00
13
21
94327-19111-00
12
5UN-25383-00-00
94210-19224-00
11
90480-10068-00
94110-1916A-00
10
20
5HD-25304-00-00
19
94418-19003-00
90201-08326-00
SPROCKET, DRIVEN (52T)
99009-45500-00
90185-08169-00
93106-30045-00
18
93106-30044-00
17
93306-07202-00
90109-081G1-00
93306-27205-00
16
5ET-25317-00-00
..........
Qty
AP
AP
AP
STD
AP
AP
DUNLOP
DUNLOP
DUNLOP
Remarks
AXLE, WHEEL . . . . . . . . . . . . .
NUT, FLANGE . . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
PULLER, CHAIN 2 . . . . . . . . . .
PULLER, CHAIN 1 . . . . . . . . . .
COLLAR, WHEEL
GROMMET . . . . . . . . . . . . . . . .
WASHER, PLATE . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
...
...
...
...
...
...
DAMPER . . . . . . . . . . . . . . . . .
SPACER, BEAD . . . . . . . . . . . .
BAND, RIM (90-100/90-19) . . . .
TUBE(100/90-19 TR4 BTL) . . . .
TIRE (100/90-19 57M D739) . . .
SPOKE SET, REAR . . . . . . . . .
RIM (1.85-19) . . . . . . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . .
OIL SEAL . . . . . . . . . . . . . . . . .
OIL SEAL . . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
BEARING . . . . . . . . . . . . . . . . .
SPACER, BEARING . . . . . . . . .
HUB, REAR . . . . . . . . . . . . . . .
5ET-25311-00-00
Description
Part
Number
Ref.
No.
REAR WHEEL
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
90185-20168-00
90201-203U1-00
9Y581-92111-00
94681-68001-00
5ET-25367-00-00
26
27
28
29
30
D7
Part
Number
Ref.
No.
Description
COVER, HUB DUST . . . . . . . . .
. JOINT, CHAIN (DID 520DM-RJ)
CHAIN (DID 520D 112L) . . . . . .
WASHER, PLATE . . . . . . . . . . .
REAR WHEEL
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
. . ..SHIM, CALIPER . . . . . . . . .
5UN-2580W-00-00
5UN-W0057-50-00
5UN-W0047-50-00
5DH-25919-50-00
1UY-W0048-50-00
5UN-W0046-00-00
5UN-25828-50-00
5UN-25827-50-00
5UN-22898-50-00
8CR-25924-00-00
5DH-25916-00-00
5DH-25718-01-00
95027-06012-00
5TA-27491-00-00
90105-06696-00
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
D8
. .BRAKE PAD KIT 2
90109-065G4-00
2
...
......
BOLT, FLANGE . . . . . . . . . . . .
PROTECTOR . . . . . . . . . . . . . .
BOLT, FLANGE . . . . . . . . . . . .
PROTECTOR, DISK BRAKE . . .
. .PLUG . . . . . . . . . . . . . . . . . .
. .PIN, PAD . . . . . . . . . . . . . . . .
. . ..INSULATOR, HEAT
. . ..SHIM, CALIPER . . . . . . . . .
........
.......
..........
. .BLEED SCREW KIT
. .SUPPORT, PAD
. . ..CALIPER SEAL KIT . . . . . .
. .PISTON ASSY, CALIPER
CALIPER ASSY, REAR 2 . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
DISC, REAR BRAKE 2 . . . . . . .
5NY-2582W-00-00
Description
Part
Number
Ref.
No.
REAR BRAKE CALIPER
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
COVER, CAP GRIP
5BE-26240-00-00
4GY-26242-00-00
3Y1-26249-00-00
5BE-26281-00-00
5BE-26282-00-00
98507-05020-00
5SF-26287-00-00
5TA-26302-01-00
5UL-26335-00-00
90387-225N2-00
5HD-26342-00-00
3
4
5
6
7
8
9
10
11
12
13
D9
.SCREW . . . . . . . . . . . . . . . . . .
4GY-26241-00-00
.............
.................
BOOT, CABLE . . . . . . . . . . . . .
COLLAR
CABLE, CLUTCH . . . . . . . . . . .
THROTTLE CABLE ASSY . . . .
.........
CAP, GRIP LOWER . . . . . . . . .
CAP, GRIP UPPER . . . . . . . . . .
. .RING, LEAF
. .GRIP (RIGHT) . . . . . . . . . . . .
GRIP ASSY . . . . . . . . . . . . . . .
GRIP . . . . . . . . . . . . . . . . . . . .
HANDLEBAR . . . . . . . . . . . . . .
4XM-26111-00-00
Description
Part
Number
Ref.
No.
Qty

Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
5ET-25872-00-00
90201-10118-00
90401-10172-00
5UN-W2587-00-00
5NY-W0041-00-00
98706-04012-00
5MV-25852-01-00
56A-25854-00-00
5CG-25715-00-00
5NY-25868-00-00
5MV-83922-00-00
5MV-2589F-00-00
95701-06500-00
5MV-25867-00-00
5MV-25833-00-00
90465-16258-00
91317-06014-00
5NY-26372-00-00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
D10
Part
Number
Ref.
No.
...........
.............
......
.......
..................
............
COVER, HANDLE LEVER 1 . . .

HEAD . . . . . . . . . . . . . . . . . . . .
CLAMP
BOLT, FITTING
BRACKET, MASTER CYLINDER
NUT, FLANGE . . . . . . . . . . . . .
.............
.................
BOLT, LEVER
LEVER 2
. .BOOT, MASTER CYLINDER .
. .SEPARATOR ASSY
. .DIAPHRAGM, RESERVOIR . .
. .CAP, RESERVOIR . . . . . . . . .
. .SCREW, FLAT HEAD
. .CYLINDER KIT, MASTER . . .
MASTER CYLINDER SUB ASSY
BOLT, UNION
WASHER, PLATE . . . . . . . . . . .
HOSE, BRAKE 1
Description
Qty

Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
FOOTREST 1 . . . . . . . . . . . . . .
93210-11073-00
91490-20015-00
90506-16500-00
90240-08120-00
90201-08089-00
90468-16191-00
5ET-27411-00-00
5ET-27421-00-00
90240-10142-00
91401-25015-00
90508-282B8-00
90508-282B9-00
5ET-27311-00-00
90201-10119-00
3
4
5
6
7
8
9
10
11
12
13
14
15
16
D11
CLIP
5JG-27217-00-00
2
..................
.........
.........
WASHER, PLATE . . . . . . . . . . .
STAND, SIDE . . . . . . . . . . . . . .
SPRING, TORSION
SPRING, TORSION
PIN, COTTER . . . . . . . . . . . . . .
PIN, CLEVIS . . . . . . . . . . . . . . .
FOOTREST 2 . . . . . . . . . . . . . .
....................
WASHER, PLATE . . . . . . . . . . .
PIN, CLEVIS . . . . . . . . . . . . . . .
SPRING, TENSION . . . . . . . . . .
PIN, COTTER . . . . . . . . . . . . . .
O-RING
BOLT . . . . . . . . . . . . . . . . . . . .
PEDAL, BRAKE . . . . . . . . . . . .
4XM-27200-00-00
Description
Part
Number
Ref.
No.
STAND. FOOTREST
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
. .SEPARATOR ASSY
5UN-27218-00-00
5UN-27222-00-00
5UN-25852-50-00
5UN-2585B-00-00
5UN-25854-00-00
5UN-27217-00-00
5CG-25715-00-00
90111-06029-00
5UN-25873-00-00
90401-10172-00
90201-10118-00
2VM-25876-00-00
98517-05010-00
3
4
5
6
7
8
9
10
11
12
13
14
15
D12
. .BOLT
5UN-W0042-50-00
2
...................
......
...........
.............
SCREW, PAN HEAD
........
HOLDER, BRAKE HOSE 2 . . . .
WASHER, PLATE . . . . . . . . . . .
BOLT, UNION
HOSE, BRAKE 2
BOLT . . . . . . . . . . . . . . . . . . . .
.......
..................
. .DIAPHRAGM, RESERVOIR . .
. .PLATE, DIAPHRAGM
. .CAP, RESERVOIR . . . . . . . . .
. .JOINT . . . . . . . . . . . . . . . . . .
. .NUT
. .CYLINDER KIT, MASTER . . .
RR. MASTER CYLINDER ASSY.
5UN-2583V-00-00
Description
Part
Number
Ref.
No.
Qty

Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
E1
Part
Number
5SF-85560-00-00
5TA-85550-00-00
90149-06324-00
90179-12657-00
90201-127E1-00
Ref.
No.
1
2
3
4
5
Description
.............
WASHER, PLATE . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . .
SCREW . . . . . . . . . . . . . . . . . .
ROTOR ASSY
BASE ASSY . . . . . . . . . . . . . . .
GENERATOR
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
E2
Part
Number
5HD-82911-00-00
5MV-83912-00-00
90109-06027-00
95607-06100-00
5TA-26337-00-00
5HD-83951-00-00
5HD-26372-00-00
5TA-82946-00-00
5TA-82913-00-00
5TA-83941-00-00
5TA-26334-00-00
97007-05016-00
92017-05012-00
95617-05100-00
90149-05163-00
5TA-26339-00-00
5SF-83976-00-00
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
.........
.................
.........
..
...................
........
........
...................
SWITCH, HANDLE 1
BOOT
SCREW . . . . . . . . . . . . . . . . . .
NUT, U . . . . . . . . . . . . . . . . . . .
BOLT, BUTTON HEAD . . . . . . .
.BOLT
CABLE, STARTER 2
LEVER, STARTER . . . . . . . . . .
HOLDER, LEVER LOWER 1 . . .
HOLDER, STARTER LEVER
COVER, HANDLE LEVER 1 . . .
BOLT, CABLE ADJUSTING . . .
BOLT, ADJUSTING
.NUT, U . . . . . . . . . . . . . . . . . .
BOLT . . . . . . . . . . . . . . . . . . . .
LEVER 1
HOLDER, LEVER 1
Description
Qty

Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
E3
Part
Number
5UL-85540-00-00
5TA-85546-00-00
5UL-82310-00-00
5TA-82540-00-00
93210-21276-00
98907-05016-00
90464-13077-00
90464-13073-00
90465-13152-00
90465-13275-00
5Y9-12491-00-00
5TA-82509-00-00
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
Description
..................
....
..................
..................
..................
..................
WIRE, SUB LEAD
..........
CLAMP 1 . . . . . . . . . . . . . . . . .
CLAMP
CLAMP
CLAMP
CLAMP
SCREW, BINDING . . . . . . . . . .
O-RING
NEUTRAL SWITCH ASSY
.......
...................
IGNITION COIL ASSY
BAND
C.D.I. UNIT ASSY . . . . . . . . . . .
ELECTRICAL 1
Qty
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
E4
SPRING (K=5.5) . . . . . . . . . . . .
SPRING (K=5.7) . . . . . . . . . . . .
SPRING (K=APPROX.4.5)
SPRING (K=4.3) . . . . . . . . . . . .
SPRING (K=4.7) . . . . . . . . . . . .
SPRING (K=4.9) . . . . . . . . . . . .
SPRING (K=5.1) . . . . . . . . . . . .
5UN-22212-60-00
5UN-22212-70-00
5UN-22212-A0-00
5UN-22212-B0-00
5UN-22212-C0-00
5UN-22212-D0-00
5UN-22212-E0-00
5UN-22212-F0-00
5UN-22212-G0-00
5UN-22212-00-00
5UN-22212-20-00
5UN-22212-30-00
5UN-22212-40-00
SPRING (K=5.3) . . . . . . . . . . . .
5UN-22212-50-00
SPRING, FRONT FORK (K=0.40)

SPRING (K=APPROX.0.40) . . . .
4SS-23141-30-00
4SS-23141-40-00
4SS-23141-60-00
4SS-23141-70-00
4SR-23141-L0-00
5ET-23141-20-00
5ET-23141-00-00
5ET-23141-30-00
5ET-23141-10-00
5ET-23141-40-00
COLLAR 2 . . . . . . . . . . . . . . . .
4SS-23141-20-00
4SS-23364-L0-00
4SS-23141-10-00
....
....
....
....
....
....
....
SPRING (K=4.5) . . . . . . . . . . . .
5UN-22212-10-00
Description
Part
Number
Ref.
No.
ALTERNATE (CHASSIS)
Qty
UN AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11
YZ250FR
E5
Part
Number
5TA-W1228-00-00
93102-12224-00
5BE-12280-10-00
90508-162B2-00
5NL-12283-00-00
5BE-12292-10-00
95827-06014-00
583-83981-00-00
5BE-83913-00-00
98507-05020-00
95607-05100-00
5BE-82912-00-00
38V-82913-00-00
97007-05016-00
583-26352-00-00
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
......
..................
. .COVER, DECOMPRESSION
CABLE . . . . . . . . . . . . . . . . .
. .BOLT
. .HOLDER, LEVER LOWER 1 .
. .HOLDER, LEVER UPPER 1 . .
. NUT, U . . . . . . . . . . . . . . . . . .
. .SCREW . . . . . . . . . . . . . . . . .
. .COLLAR, LEVER 1 . . . . . . . .
. .LEVER, DECOMPRESSION . .
. .BOLT, FLANGE . . . . . . . . . . .
. .CABLE, DECOMPRESSION
. .BRACKET, DECOMPRESSION
. .SPRING, TORSION . . . . . . . .
. .DECOMPRESSION ASSY . . .
. .OIL SEAL . . . . . . . . . . . . . . .
DECOMPRESSION KIT
ALTERNATE
Qty
AP
Remarks
CONTENTS
ALTERNATE
ALTERNATE (CHASSIS)
CAMSHAFT. CHAIN
CARBURETOR
CLUTCH
CRANKCASE
CRANKCASE COVER 1
CRANKSHAFT. PISTON
CYLINDER
ELECTRICAL 1
EXHAUST
FENDER
FRAME
FRONT BRAKE CALIPER
FRONT FORK
FRONT WHEEL
FUEL TANK
GENERATOR
INTAKE
OIL CLEANER
OIL PUMP
RADIATOR. HOSE
REAR ARM
REAR BRAKE CALIPER
REAR SUSPENSION
REAR WHEEL
SEAT
SHIFT CAM. FORK
SHIFT SHAFT
SIDE COVER
STAND. FOOTREST
STARTER
STEERING
TRANSMISSION
VALVE
WATER PUMP
E5
E4
A10
B4-7
B12
B9
B10
A7
A5-6
E3
B8
C6
C4-5
D5
C12 ,D1
D10
D4
D2
E1
E2
B3
B2
B1
A12
C8-9
D8
D12
C10
D6-7
D3
C2
C3
C7
D11
B11
C11
D9
C1
A8-9
A11

2003 YZ250F Parts-Manual PDF

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YZ250FR

PLUG, SPARK (NGK R CR8E) .

PLUG, SPARK (NGK R CR9E) .

. .PLUG, STRAIGHT SCREW . .

CONTINUED ON NEXT FRAME

COVER, CYLINDER HEAD 1

GASKET, CYLINDER HEAD 1

BOLT, HEXAGON SOCKET

. .GUIDE, EXHAUST VALVE . . .

. .GUIDE, INTAKE VALVE

CYLINDER HEAD ASSY . . . . . .

BOLT, SMALL FLANGE . . . . . .

GASKET, HEAD COVER 1 . . . .

PISTON RING SET (STD) . . . . .

GEAR, BALANCE WEIGHT

PAD, ADJUSTING 2 (1.25) . . . .

PAD, ADJUSTING 2 (1.20) . . . .

CONTINUED ON NEXT FRAME

RETAINER, VALVE SPRING

RETAINER, VALVE SPRING

SPRING, VALVE OUTER . . . . .

SPRING, VALVE INNER . . . . . .

SEAL, VALVE STEM

SEAL, VALVE STEM

SEAT, VALVE SPRING 2 . . . . .

SEAT, VALVE SPRING . . . . . . .

PAD, ADJUSTING 2 (2.40) . . . .

PAD, ADJUSTING 2 (2.35) . . . .

PAD, ADJUSTING 2 (2.30) . . . .

PAD, ADJUSTING 2 (2.25) . . . .

PAD, ADJUSTING 2 (2.20) . . . .

PAD, ADJUSTING 2 (2.15) . . . .

PAD, ADJUSTING 2 (2.10) . . . .

PAD, ADJUSTING 2 (2.05) . . . .

BOLT, HEXAGON SOCKET

TENSIONER ASSY, CAM CHAIN

GASKET, TENSIONER CASE . .

BOLT, HEXAGON SOCKET

OIL SEAL (SD 12-22-5 HS) . . . .

IMPELLER, WATER PUMP . . . .

GEAR, IMPELLER SHAFT . . . .

HOSE CLAMP ASSY . . . . . . . .

HOSE CLAMP ASSY . . . . . . . .

HOSE CLAMP ASSY . . . . . . . .

TUBE, FLEXIBLE VINYL

HOSE CLAMP ASSY . . . . . . . .

GEAR, OIL PUMP IDLE . . . . . .

SHAFT, IDLE GEAR . . . . . . . . .

BOLT, HEXAGON SOCKET

OIL PUMP ASSY . . . . . . . . . . .

SEAT, CHECK BALL . . . . . . . .

COVER, OIL ELEMENT

ELEMENT ASSY, OIL CLEANER

ELEMENT, AIR CLEANER . . . .

JOINT, AIR CLEANER 1 . . . . . .

AIR CLEANER CASE ASSY . . .

HOSE CLAMP ASSY . . . . . . . .

HOSE CLAMP ASSY . . . . . . . .