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    Clutch Adjustment Mazda BG 323 1990-1994

    Uploaded by

    Bo Doy
    This document provides instructions for removing and installing a clutch unit on a vehicle. Key steps include: 1. Remove the clutch components like the release cylinder, bearing, fork, cover and disc in the order shown in a figure. 2. Clean and inspect components like the flywheel, apply grease to splines, and replace the oil seal if necessary. 3. Install the clutch components in the reverse order of removal, applying sealant to flywheel bolts and tightening all fasteners gradually in the specified pattern and torque.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Clutch Adjustment Mazda BG 323 1990-1994

    Uploaded by

    Bo Doy
    860 views3 pages
    This document provides instructions for removing and installing a clutch unit on a vehicle. Key steps include: 1. Remove the clutch components like the release cylinder, bearing, fork, cover and disc in the order shown in a figure. 2. Clean and inspect components like the flywheel, apply grease to splines, and replace the oil seal if necessary. 3. Install the clutch components in the reverse order of removal, applying sealant to flywheel bolts and tightening all fasteners gradually in the specified pattern and torque.

    Original Description:

    Mazda BG 323 Clutch Pedal Adjustment

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    This document provides instructions for removing and installing a clutch unit on a vehicle. Key steps include: 1. Remove the clutch components like the release cylinder, bearing, fork, cover and disc in the order shown in a figure. 2. Clean and inspect components like the flywheel, apply grease to splines, and replace the oil seal if necessary. 3. Install the clutch components in the reverse order of removal, applying sealant to flywheel bolts and tightening all fasteners gradually in the specified pattern and torque.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    860 views3 pages

    Clutch Adjustment Mazda BG 323 1990-1994

    Uploaded by

    Bo Doy
    This document provides instructions for removing and installing a clutch unit on a vehicle. Key steps include: 1. Remove the clutch components like the release cylinder, bearing, fork, cover and disc in the order shown in a figure. 2. Clean and inspect components like the flywheel, apply grease to splines, and replace the oil seal if necessary. 3. Install the clutch components in the reverse order of removal, applying sealant to flywheel bolts and tightening all fasteners gradually in the specified pattern and torque.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    CLUTCH UNIT

    REMOVAL
    l Remove - Do not

    H
    pipe connected. Note. Note.

    I fNSTALLATION the clutch remove the release cylinder with the clutch pilot bearing if not necessary.

    f . Remove in the order 2. Instal! in the reverse

    shown in the figure, referring to Removal order of removal, referring to Installation

    -761

    BP SOHC

    ,E+--l

    BP DOHC

    TURBO

    -; B

    (MORI Wl-llTE EQUIVALENT MOLYBDENUM

    TA No.2 OR ORGANIC GREASE)

    t.1

    1. Clutch release cylinder 2. Transaxle Service ~......-...tl.*I.*-......*,,.**..l....... Section J3 3. Bout 4. Release bearing 5. Clutch release fork 6. Clutch cover Removal Note _....._._._.-..._....___.._. page H-20 lnstaflation Note .._.......-..._.. . .._..._. page H-21

    7. Clutch disc Note . . . . . . . .._... Removal Installation Note.. . . . . . . . . . 8. Pilot bearing Removal Note . . . . . . . . . .._. 1nstatlation Note.. . . . . __ . _. 9. Flywheel Note . . . . . . . . . . . . . Removal Installation Note . .. . . . . . . . .

    *..*.

    ..*.a.*.

    w....

    page .,..I.._ page

    H-20 H-21 H-20 H-21 H-20 H-20


    H-19

    *.*.. .**-. ..- page -.... .,..... - page . . . . . ...*.-.- page . . . . _...a-.. page

    C1UTCf-f

    UNtT

    Removal Note Clutch cover and disc 1. Install the SST. 2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released. Then remove the ciutch cover and disc.

    9MUOHX-032 I

    Pilot bearing 1. Remove the pilot bearing

    with the SST if necessary.

    03UOf-lX-028 I

    Flywheel Note l After removing the flywheel, inspect past the crankshaft rear oil seal. If necessary, replace the oil seal. 1. Hold the flywheel with the SST. 2. Remove the flywheel. for oil leakage

    Instalfation Note Flywheel 1 -Wipe the bolts clean and apply sealant to the bolt threads. 2. Install the flywheel and SST. 3. Tighten the bolts evenly and gradually in the pattern shown. Tightening 96403 torque: Nmm (9.8-10.5 m-kg, 71-76 ft.lb)

    93GOHX-729

    PiIot

    bearing the pilot bearing ftush with the flywheeL

    Note l Install I_ Install

    the new bearing

    with the SST.

    i 03UOHX-030 H-20

    CLUTCW
    Clutch

    UNIT
    disc

    1. Clean the clutch disc splines and main drive gear spIines; then apply organic molybdenum grease. 2. Hold the clutch disc in position with the SST.

    Clutch

    cover
    shown.

    1. Install the SST. 2. Align the dowel holes with the flywheel dowels. 3. Tighten the botts evenly and gradually in the pattern

    Tightening
    18-26

    torque:
    N-m (1.8-2.7 m-kg, 13-20

    ft-lb)

    EWOHX-040

    Ii-21

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