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    Caterpillar Cat 120G Motor Grader 4HD00001

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    ouiop299
    Cat120g

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    © All Rights Reserved
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    Caterpillar Cat 120G Motor Grader 4HD00001

    Uploaded by

    ouiop299
    18 views9 pages
    Cat120g

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    Caterpillar-Cat-120G-Motor-Grader-4HD00001

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    © © All Rights Reserved

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    Cat120g

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    18 views9 pages

    Caterpillar Cat 120G Motor Grader 4HD00001

    Uploaded by

    ouiop299
    Cat120g

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9

    Product: MOTOR GRADER

    Model: 120G MOTOR GRADER 4HD


    Configuration: 120G Motor Grader 4HD00001-UP (MACHINE) POWERED BY 3304 Engine

    Disassembly and Assembly


    3304B and 3306B Engines for Caterpillar Built Machines
    Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

    i07103919

    Fuel Injection Pump Housing and Governor - Remove


    SMCS - 1286-011

    Removal Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    8S-2264 Pump Impeller Puller 1
    8B-7560 Step Plate 1
    A
    0T-0513 Bolt 2
    5P-1075 Hard Washer 2

    Start By:

    a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
    - Remove and Install".

    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.


    Illustration 1 g00589938
    3304B Engine

    1. On the 3304B engine, remove oil supply line (26), oil drain line (25), and heat shield (27).
    Inspect the O-ring seal around oil drain line (25). Replace the O-ring seal if the O-ring seal
    is damaged. Remove the gaskets and the screen from the top of the turbocharger.

    Note: The following illustrations are of a 3306B engine.

    Illustration 2 g00452289

    2. Remove six nuts (1) and the washers and remove cover (2).

    Note: Separate nut (1) and the mounting stud, if the nut and the mounting stud come out of
    the housing together. Apply thread sealant to the mounting studs and reinstall the mounting
    studs to a depth of 19.0 ± 0.8 mm (0.74 ± 0.03 inch).
    Illustration 3 g00452292

    3. Remove center bolt (3) and spacer (4).

    Illustration 4 g00452293

    4. Install center bolt (3) and leave a gap of 6.4 mm (.25 inch). Install Tool (A), as shown.
    Tighten the stud to loosen the fuel pump drive gear from the taper on the fuel injection
    pump camshaft.

    5. Remove Tool (A) and bolt (3).

    Illustration 5 g00452301
    6. Remove tube assemblies (5) and (11). Disconnect one end of tube assemblies (8) and (9).
    Disconnect clamp (10). Remove two bolts (7) and the washers and remove filter base (6)
    with the filter and the gasket.

    Illustration 6 g00452302

    7. Remove two bolts (12), the washers and the gasket. Remove two bolts (14) and the gasket.
    Remove tube assembly (13).

    Illustration 7 g00452343

    8. Use a lifting sling and a hoist to secure the fuel injection pump housing and the governor.

    Note: Remove the heat shield (not shown) if equipped.

    9. Disconnect solenoid ground (15). Remove three nuts (17). Remove two bolts (16) and the
    washers. Remove the fuel injection pump housing and the governor from the engine. To
    safely remove the fuel injection pump housing and the governor, use two technicians or a
    suitable lifting device. The weight of the 3304B fuel injection pump housing and governor
    is 24 kg (53 lb). The weight of the 3306B fuel injection pump housing and governor is
    32 Kg (70 lb).

    10. Remove the O-ring seals from the fuel injection pump housing and the governor.
    Product: MOTOR GRADER
    Model: 120G MOTOR GRADER 4HD
    Configuration: 120G Motor Grader 4HD00001-UP (MACHINE) POWERED BY 3304 Engine

    Disassembly and Assembly


    3304B and 3306B Engines for Caterpillar Built Machines
    Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013

    i01139602

    Fuel Injection Pump Housing - Disassemble


    SMCS - 1253-015

    Disassembly Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    A 1P-1860 Retaining Ring Pliers 1

    Start By:

    A. Disassemble the governor. Refer to Disassembly and Assembly, "Governor - Disassemble".


    B. Remove the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection
    Pump - Remove".

    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.


    Illustration 1 g00456860

    1. Remove cover (1) and the gasket.

    Illustration 2 g00456923

    2. Remove fuel rack (2) from the fuel injection pump housing.

    Illustration 3 g00456924
    Note: If the original lifters are being reused in the fuel injection pump housing, place
    identification marks on the lifters in order to identify the locations.

    3. Remove lifters (3) from the fuel injection pump housing.

    Illustration 4 g00456925

    4. Position the fuel injection pump housing on wood blocks, as shown. Use Tool (A) in order
    to remove snap ring (4) .

    Illustration 5 g00456926

    5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump
    housing in order to loosen washer (5). Remove washer (5) .
    Illustration 6 g00456927

    6. Remove camshaft (6) .

    Illustration 7 g00456928

    7. Remove bearings (7) from the drive end of the fuel injection pump housing.

    Illustration 8 g00456930

    8. Remove bearings (8) from the governor end of the fuel injection pump housing.
    Download the full PDF manual instantly.

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