E90 Heated Seat Retrofit
E90 Heated Seat Retrofit
E90 Heated Seat Retrofit
Retrofit kit for E87 with manual seat adjustment Retrofit kit for E90, E91 and E92 with manual seat adjustment Retrofit kit for E90, E91 and E92 with electric seat adjustment Retrofit kit for E87 with electric seat adjustment
Installation time The installation time is 3.5 hours, but this may vary depending on the condition of the car and the equipment in it. The installation of heating elements E is not included in the above installation time and must be calculated separately depending on the equipment in the car (see KSD for installation time and further details). In general the car must be upgraded to the latest I stage status by flashing before starting the work. Depending on the production age of the car and the work already carried out on the car, the programming times will vary, which means that we cannot quote a specific time at this point. The installation time does not include any time for programming/encoding, as this depends on the age of the car and the equipment in it. Important information These installation instructions are primarily designed for use within the BMW dealership organization and by authorized BMW service companies. In any event the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety regulations. To avoid unnecessary extra work and/or costs, if any installation or function problem occurs, after a brief troubleshooting session (approx. 0.5 hours), please contact the following: 1. Either your national subsidiary or your regional office 2. The Support team via the Aftersales Assistance Portal (ASAP) using the optional technical parts support application. Specify the chassis number and the part number of the installed retrofit kit and give a precise description of the problem. Do not archive the hard copy of these installation instructions since daily updates are made by ASAP! Pictograms: Denotes instructions that draw your attention to special features. Denotes the end of the instruction or other text.
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Installation information Ensure that the cables/lines are not kinked or damaged as you install them in the car. Costs incurred as a result of this will not be reimbursed by BMW AG. Additional cables/lines that you install must be secured with cable ties. If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used. After the installation work, the retrofit must be programmed / coded via the Retrofit path. All the figures show LHD cars, proceed in exactly the same way on RHD cars. Ordering instructions for E87 Check color versions and technical equipment. The following parts are not supplied in the retrofit kit and must be ordered separately (see EPC for part number and details). - Center console switch center O - Trim P or R - Trim for center instrument panel Q Ordering instructions for E90, E91 and E92 Check color versions and technical equipment. The following parts are not supplied in the retrofit kit and must be ordered separately (see EPC for part number and details). - Center console switch center O - Trim P List of special equipment The following special equipment must be taken into consideration when installing the retrofit kit: SA 459 SA 609 Electric seat adjustment with memory for drivers seat Professional navigation system
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Contents
Section 1. 2. 3. 4. 5. 6. 7. 8. 9. Page
Parts overview for E87 (cars without SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Parts overview for E87 (cars with SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Parts overview for E90, E91 and E92 (cars without SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Parts overview for E90, E91 and E92 (cars with SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connections diagram for drivers seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Passenger seat connections diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installation and cabling diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 To install the seat modules and heating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10. To connect the seat cable for the drivers seat (cars without SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 11. To connect the seat cable for the drivers seat (cars with SA 459 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 12. To connect the seat cable for the passenger seat (all cars) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 13. To install and connect the wiring harness for the drivers and passenger seat . . . . . . . . . . . . . . . . . . . . . . . . 17 14. To install the center console switch center (E87 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 15. To install the center console switch center (E90, E91 and E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 16. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 17. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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1.
087 0700 Z
Legend A B C D E G H I J K L M N O P Q R Wiring harness for drivers seat Seat cable for drivers seat Wiring harness for passenger seat Seat cable for passenger seat Heating elements Seat module (2x) Holder (2x) Fillister head screw M4 x 8 mm (4x) Cable tie (20x) 13-pin SW plug (2x) Miniature connector (2x) Fusible link 30 A (2x) Fusible link 5 A Center console switch center (not supplied with retrofit kit) Trim (cars with SA 609 only, not supplied in retrofit kit) Trim for center instrument panel (for cars without SA 609 and without a center console switch center only, not supplied with the retrofit kit) Trim (for cars without SA 609 and without a center console switch center only, not supplied with the retrofit kit)
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2.
087 0701 Z
Legend A B C D E F G H I J K L M N O P Q R Wiring harness for drivers seat Seat cable for drivers seat Wiring harness for passenger seat Seat cable for passenger seat Heating elements Seat module for drivers seat Seat module Holder Fillister head screw M4 x 8 mm (4x) Cable tie (20x) 13-pin SW plug (2x) Miniature connector (2x) Fusible link 30 A (2x) Fusible link 5 A Center console switch center (not supplied with retrofit kit) Trim (not supplied with the retrofit kit) Trim for center instrument panel (for cars without SA 609 and without a center console switch center only, not supplied with the retrofit kit) Trim (for cars without SA 609 and without a center console switch center only, not supplied with the retrofit kit)
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3.
Parts overview for E90, E91 and E92 (cars without SA 459 only)
090 0597 Z
Legend A B C D E G H I J K L M N O P Wiring harness for drivers seat Seat cable for drivers seat Wiring harness for passenger seat Seat cable for passenger seat Heating elements Seat module (2x) Holder (2x) Fillister head screw M4 x 8 mm (4x) Cable tie (20x) 13-pin SW plug (2x) Miniature connector (2x) Fusible link 30 A (2x) Fusible link 5 A Center console switch center (not supplied with retrofit kit) Trim (not supplied with the retrofit kit)
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4.
Parts overview for E90, E91 and E92 (cars with SA 459 only)
090 0563 Z
Legend A B C D E F G H I J K L M N O P Wiring harness for drivers seat Seat cable for drivers seat Wiring harness for passenger seat Seat cable for passenger seat Heating elements Seat module for drivers seat Seat module Holder Fillister head screw M4 x 8 mm (4x) Cable tie (20x) 13-pin SW plug (2x) Miniature connector (2x) Fusible link 30 A (2x) Fusible link 5 A Center console switch center (not supplied with retrofit kit) Trim (not supplied with the retrofit kit)
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5.
Preparatory work
TIS No.
Conduct a brief test Disconnect negative pole of battery The following components must be removed first of all Front seat, left and right Trim for center instrument panel (E87 only) Glove box with casing Release fuse holder Pedal trim Inside door sill strip, front (inside) right and left Side footwell trim on the A pillar, right and left Heating/air-conditioning control Center console switch center (no longer required) Seat covers for front seats, left and right Backrest covers for front seats, left and right Cars with SA 459 only Replace the existing drivers seat module with drivers seat module F
--12 00 ...
52 13 000 51 45 310 51 16 366 --51 45 185 51 47 000 51 43 070 64 11 377 61 31 052/054 52 13 400 52 13 405
---
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6.
A4 A3 A2 A1
A5 A6 A7 A8 B2 B3 B4 B5 B6 B7
090 0573 Z
Abbreviation/ Slot --X275 PIN 8 X275 PIN 4 X275 PIN 5 X275 PIN 1 X490 X11005 PIN 4 X11003 PIN 9 X14270 PIN 34 --X275 PIN 8 X275 PIN 4 X275 PIN 5 X275 PIN 1 X275 PIN 2 X275 PIN 3
B1
Branch/ Item A A1 A2 A3 A4 A5 A6 A7 A8
Designation Wiring harness for drivers seat Socket contact Socket contact Socket contact Socket contact Eyelet Blade terminal contact Blade terminal contact Socket contact
Cable color/ Cross-section --BR 4.0 mm2 RT/BR 4.0 mm2 GN/RT 0.35 mm2 BL/VI 0.35 mm2 BR 4.0 mm2 RT/BR 4.0 mm2 GN/RT 0.35 mm2 BL/VI 0.35 mm2
Connection location in car --To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To joint connector in passenger side footwell To fuse holder (natural 6-pin plug) To fuse holder (BL 15-pin plug) To the junction box (SW 47-pin plug)
B B1 B2 B3 B4 B5 B6 B7
Seat cable for drivers seat 8-pin socket casing SW Plug contact Plug contact Plug contact Plug contact Plug contact Plug contact
----4.0 mm2 RT/BR 4.0 mm2 GN/RT 0.35 mm2 BL/VI 0.35 mm2 OR/GN 0.35 mm2 GN 0.35 mm2
--To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE)
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7.
C4 C3 C2 C1
C5 C6 C7 C8
D2 D3 D4 D5
090 0574 Z
D1
Branch/ Item C C1 C2 C3 C4 C5 C6 C7 C8
Designation Wiring harness for passenger seat Socket contact Socket contact Socket contact Socket contact Eyelet Blade terminal contact Cable open Socket contact
Cable color/ Cross-section --BR 4.0 mm2 RT/BR 4.0 mm2 GN/RT 0.35 mm2 BL/WS 0.35 mm2 BR 4.0 mm2 RT/BR 4.0 mm2 GN/RT 0.35 mm2 BL/WS 0.35 mm2
Connection location in car --To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE)
Abbreviation/ Slot --X279 PIN 8 X279 PIN 4 X279 PIN 5 X279 PIN 1
To joint connector in passenger side footwell X490 To fuse holder (SW 6-pin plug) With miniature connector L to branch A7 To the junction box (SW 47-pin plug) X11004 PIN 6 --X14270 PIN 38 --X13710 X279 PIN 8 X279 PIN 4 X279 PIN 5 X279 PIN 1
D D1 D2 D3 D4 D5
Seat cable for passenger seat 8-pin socket casing SW Plug contact Plug contact Plug contact Plug contact
----4.0 mm2 RT/BR 4.0 mm2 GN/RT 0.35 mm2 BL/WS 0.35 mm2
--To seat module G (SW 8-pin plug) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE) To seat disconnection plug (19-pin GE)
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8.
3 D O 4 B G
F/G
A
090 0558 Z
Legend A B C D F G O 1 2 Wiring harness for drivers seat Seat cable for drivers seat Wiring harness for passenger seat Seat cable for passenger seat Seat module for drivers seat Seat module Switch center, center console Joint connector X490 Passenger side footwell - Fuse holder, plugs X11003, X11004 and X11005 3 4 - Junction box, plug X14270 Seat disconnection plug X279 Seat disconnection plug X275
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9.
090 0576 Z
The plugs must point to the rear. Secure holders H under the seat (1) on both seats using fillister head screws I.
H 1
090 0577 Z
Cars with SA 459 only The plugs must point to the rear.
1
090 0600 Z
090 0576 Z
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H 1
090 0577 Z
Affix heating elements E to the seat and backrest padding (1) (see TIS RA 52 13 455).
090 0575 Z
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10. To connect the seat cable for the drivers seat (cars without SA 459 only)
If the SW 13-pin plug (1) is not in seat disconnection plug X275 (19-pin GE), connect branches B2 - B5 to plug K. Connect branches B2-B5 as follows to seat disconnection plug X257:
B2-B7
X275
- Branch B2, brown cable, to PIN 8 - Branch B3, RT/BR cable, to PIN 4 - Branch B4, GN/RT cable, to PIN 5 - Branch B5, BL/VI cable, to PIN 1
090 0578 Z
Insulate branch B6, OR/GN cable, and branch B7, GN cable, and tie them back. Use a cable tie J to secure the cable to the seat disconnection plug X275.
Route the plug for the backrest heating element (2) and seat heating element (3) to seat module G and attach them to the mountings (1).
2 G 1
090 0581 Z
Connect the plug for the backrest heating element (1) and seat heating element (2) to seat module G. Connect branch B1 (8-pin SW plug) to seat module G.
B1
090 0579 Z
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11. To connect the seat cable for the drivers seat (cars with SA 459 only)
Disconnect, insulate and tie back the following cables from seta disconnection plug X275 (19-pin GE): - OR/GN cable from PIN 2 - GN cable from PIN 3
X275
Connect branches B2-B7 as follows to seat disconnection plug X257: - Branch B2, brown cable, to PIN 8
B2-B7
090 0602 Z
- Branch B3, RT/BR cable, to PIN 4 - Branch B4, GN/RT cable, to PIN 5 - Branch B5, BL/VI cable, to PIN 1 - Branch B6, OR/GN cable, to PIN 2 - Branch B7, GN cable, to PIN 3 Use a cable tie J to secure the cable to the seat disconnection plug X275.
Route the plug for the backrest heating element (2) and seat heating element (3) to drivers seat module F and attach them to the mountings (1).
090 0601 Z
Connect the plug for the backrest heating element (2) and seat heating element (3) to drivers seat module F.
X13709
B1
090 0580 Z
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12. To connect the seat cable for the passenger seat (all cars)
If the SW 13-pin plug (1) is not in seat disconnection plug X279 (19-pin GE), connect branches D2 - D5 to plug K. Connect branches D2-D5 as follows to seat disconnection plug X279:
D2-D5
X279
- Branch D2, BR cable, to PIN 8 - Branch D3, RT/BR cable, to PIN 4 - Branch D4, GN/RT cable, to PIN 5 - Branch D5, BL/WS cable, to PIN 1
090 0603 Z
Use a cable tie J to secure the cable to seat disconnection plug X279. Route the plug for the backrest heating element (2) and seat heating element (3) to seat module G and attach them to the mountings (1).
2 G 1
090 0581 Z
Connect the plug for the backrest heating element (1) and seat heating element (2) to seat module G. Connect branch D1 (8-pin SW plug) to seat module G.
D1
090 0604 Z
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13. To install and connect the wiring harness for the drivers and passenger seat
Connect drivers seat wiring harness A to seat disconnection plug X275 (19-pin GE) as follows: - Branch A1, BR cable, to PIN 8 - Branch A2, RT/BR cable, to PIN 4 - Branch A3, GN/RT cable, to PIN 5 - Branch A4, BL/VI cable, to PIN 1
X275 A1-A4
A
090 0560 Z
Route drivers seat wiring harness A as follows: - To the left door sill - Along the standard wiring harness to the footwell on the passenger side (1)
A X279 C1-C4
090 0559 Z
Connect passenger seat wiring harness C to seat disconnection plug X279 (19-pin GE) as follows: - Branch C1, brown cable, to PIN 8 - Branch C2, RT/BR cable, to PIN 4 - Branch C3, GN/RT cable, to PIN 5 - Branch C4, BL/WS cable, to PIN 1
C
090 0561 Z
Route passenger seat wiring harness C as follows: - To the right door sill - Along the standard wiring harness to the footwell on the passenger side
090 0562 Z
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13. To install and connect the wiring harness for the drivers and passenger seat
Secure branch A5, BR cable, and branch C5, BR cable, to joint connector X490.
A5 C5 X490
090 0564 Z
X11005
A6
090 0605 Z
X11004
C6
1 A7
090 0565 Z
C7
Route branch A7 and branch C7, green/red cable, to the fuse holder (1). Connect branch A7 to PIN 9 of plug X11003 (15-pin BL).
If PIN 9 is already occupied, connect branch A7 to the cable connected to it, GN/RT or GN/BR cable, using miniature connector L. Connect branch C7 to branch A7 using miniature connector L.
X11003
BMW AG, Munich
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13. To install and connect the wiring harness for the drivers and passenger seat
Disconnect plug X14270 (47-pin SW) from the rear of the junction box (1). Connect branches A8 and C8 to plug X14270 as follows: - Branch A8, BL/VI cable, to PIN 34 - Branch C8, BL/WS cable, to PIN 38
A8 X14270
C8
090 0568 Z
M
30
Insert 5 A fusible insert N into slot F29. Install the glove box with casing.
M
30
090 607 Z
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Cars without SA 609 only The trims originally fitted in cars without a central console switch center must be replaced by the following: Trim for center instrument panel Q and trim R. Install trim for center instrument panel Q. Clip center console switch center O into trim R.
O R
087 0704 Z
Z
Q 1
BMW BUSINE SS CD
Clip trim R into trim for the center instrument panel Q. Connect the plug (1) from the center console switch center O to the heating/air-conditioning control (2). Clip in the heating/air-conditioning control (2).
O
087 0705 Z
Z
Cars with SA 609 only The trim originally fitted in cars without a central console switch center must be replaced by the following: Trim P. Clip center console switch center O into trim P.
O P
BMW NAVIGATION PROFESSIONAL
090 0608 Z
Q
P
Install trim for center instrument panel Q. Clip trim P into the trim for the center instrument panel. Connect the plug (1) from the center console switch center O to the heating/air-conditioning control (2). Clip in the heating/air-conditioning control (2).
1
BMW NAVIG ATION PROFE SSIONAL
O
087 0706 Z
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15. To install the center console switch center (E90, E91 and E92 only)
Z
O P
BMW NAVIGATION PROFESSIONAL
090 0608 Z
Z
Clip in trim P. Connect the plug (1) from the center console switch center O to the heating/air-conditioning control (2). Clip in the heating/air-conditioning control (2).
1
BMW NAVIG ATION PROFE SSIONAL
O
090 0609 Z
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21
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A4010
30A 30A F32 M*
30 4 15
A4010a
F29 5A N*
9
30
F49 M*
O_SHFA O_SHBF 38 6
X11005
X11003
X11004
34
X14270
A6*
A7*
C6*
A8*
C8*
C7* L*
X490
A5*
0,35 GN/RT 4,0 RT/BR 0,35 BL/VI 4,0 RT/BR
X490
C5*
0,35 GN/RT 0,35 BL/WS 4,0 BR
4,0 BR
A2*
4 4
A1*
8 8
A3*
5 5
A4*
1 1 2 3
C2*
C1*
8 8
C3*
5 5
C4*
1 1
X275 X275
B6* B7*
4 4
X279 X279
B3*
B2*
B4*
B5*
D3*
D2*
D4*
D5*
0,35 OR/GN
0,35 GN/RT
0,35 GN/RT
0,35 BL/VI
0,35 BL/WS
4,0 RT/BR
0,35 GN
4,0 RT/BR
4,0 BR
4,0 BR
7 30 31
8 15
5 K_CAN_L
B1*
30
7 31
8 15
3 O_SHBF
D1*
O_SHFA K_CAN_H
F*/G*
G*
X732
X733
X741
X740
NTC
NTC
E56a
E57a
E59a
E58a
090 0610 Z
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All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.
Cable colors BL BR GE GN OR RT VI WS Blue Brown Yellow Green Orange Red Violet White
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