Dokumen - Tips BMW E46 Central Body Electronics Internet
Dokumen - Tips BMW E46 Central Body Electronics Internet
Dokumen - Tips BMW E46 Central Body Electronics Internet
Table of Contents
ZKE V Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Windshield Wiping/Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
E46 Convertible
Passenger Front Seats.
Seat Memory. . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..65
60
Mirror Memory System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Seat Heating (up to 9/99). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SZM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Lumbar Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Review Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
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Initial Print Date: 7/98 Revision Date: 11/22/00
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Objectives
• Describe the operation of the windshield wipers and the interaction with AIC.
• Identify the internal components of the model year 2000 key and describe it’s operation.
• Explain the construction of the E46 Convertible seat and the SGS system.
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ZKE V INTRODUCTION
ZKE V is the Central Body Electronics system installed in the E46. Many of it’s features
and functions are similar to previous BMW ZKE systems with minor changes, added
features, and refinements.
The following functions are directly controlled by the General Module V (GM V):
controlled
The following functions
by the GM V: are included as body electrical systems but are not directly
• Similar to the E36 GM IV, the E46 GM V controls it’s respective peripheral components
directly (no P Bus). It does however communicate with other pertinent control modules
via the K-bus.
• The Central Locking system uses a door lock actuator with hall effect sensors.
• The GM V is responsible for the Key Memory feature. It provides the added
convenience of identifying users of the vehicle. Whenever the vehicle is locked or
unlocked via the FZV key less entry system, a unique key identification signal (key
number) is transmitted to the General Module.
The key identification signal alerts the GM V to communicate with other control systems
over the K Bus to store (when locked) or reset (when unlocked) certain driver adjustable
settings for the driver using the specific key. The GM also resets certain driver
adjustable settings that it controls directly.
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• General Module V: main controller for ZKE functions. The GM V communicates with
other vehicle control modules via the K bus.
• Seat Memory Module - SM: Located in the driver’s seat base, the SM controls and
memorizes the driver’s seat position(s). The SM communicates with the GM V via the
K bus.
• Sunroof Module - SHD: Located above the rear view mirror, the sunroof module
controls it’s integral sunroof motor as on previous systems. The SHD communicates
with the GM V via the K bus.
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IHKA Blower
Relay
General Module V (GM V)
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WINDSHIELD WIPING/WASHING
• The system has four wiping stages and four interval wiping speeds. The wiping stage
inputs are coded signals through a two wire link with a combination of high/low inputs
as on previous systems. The wiping stages include:
SINGLE: Holding the wiper switch down in the single position provides a ground signal to
activate the slow speed circuit providing wiper operation until the switch is released.
• The intermittent
wiping intervals are
dependent on the
road speed.
• As road speed
increases, the
wiping interval
delay is decreased.
SLOW (I) AND FAST (II): The stage I and stage II wiping speeds are also affected by road
speed. The factory encoded settings are the same as previous systems:
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WINDSHIELD WASHING: Pulling the Windshield Wiper Switch rearward closes the
“windshield wash” contacts and provides a switched ground input to the GM. The GM
activates the windshield washer pump directly via a power output final stage transistor.
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The rear wiper/washer is a function of the ZKE system. The rear wiper motor and gear
assembly is mounted in the tail gate through insulating bushing to prevent operation nois-
es from being transmitted into the body’s interior.
The wiper pivot bearing, wiper shaft and wiper arm are mounted on the rear window. A
mechanical coupling is used to connect the two components as on the E39 wagon.
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Operation
Operation of the rear wiper/washer is controlled from the wiper stalk switch on the steering
column. The scope of operation is as follows:
Pressing the wiper stalk switch forward to the first detent activates the rear wiper in the
intermittent mode. The timed interval is approximately 7 seconds. The full sweep and park
positions of the wiper arm are recognized by two hall sensors on the motor gear assembly.
If the wiper is switched OFF, the wiper arm will return to the park position.
Continuous wiping - is activated any time the transmission is shifted into reverse. The rear
wiping module receives the reverse signal for continuous wiping activation.
Rear window washing - is activated by pressing the stalk switch forward past the wiping
detent. The washer cycle is as follows:
• Wash cycle 1 - washer pump is switched ON for 1.5 seconds. The wiper activation starts
1 second later.
• Wash cycle 2 - washer pump is switched ON for .5 seconds - after a delay of of .8 sec-
onds. Wiper continues to operate.
• Wash cycle 3 - washer pump is switched ON for .5 seconds - after a delay of .8 seconds.
This is followed by two wipe dry cycles.
NOTE: The wiper will remain in the intermittent wiping mode after washing until wiper is
switched off.
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BACK-UP LIGHTS
RELAY OR SWITCH
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The Windshield Wiping System will also be available with an optionally equipped Rain
Sensor. The Rain Sensor provides added driver convenience and enhances safety by
automatically activating the intermittent function of the windshield wipers when water
droplets are detected on the windshield.
COMPONENTS:
The rain sensor unit is mounted on the top center area of the interior windshield surface
directly behind the rear view mirror. The unit contains:
removed and
replacement can only be replaced with a
windshield.
The control module requires four signals for operation; KL R, KL 31, Windshield Wiper
Motor Park Signal Feedback and K Bus interface.
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THEORY OF OPERATION:
The optical infra red portion of the sensor operates by the principle of refraction (bending
of a light ray). The rain sensor control module activates the emitter diode which sends a
beam of infra red light through the windshield on an angle. The set angle is important
because it provides the beam with a calculated reflective path back to the detector diode.
The beam is reflected back into the windshield due to the density difference of the glass
compared with the ambient air on the outside surface of the glass. When the windshield is
clean (no rain drops, moisture or dirt) the detector diode receives 100% of the infra red light
that the was sent by the emitter. With this condition, the rain sensor evaluation electronics
determines the windshield is free of rain drops.
The density of water is closer to that of glass than air. When rain starts to accumulate in
the sensor monitoring area, it causes part of the infra red beam to extend past the outside
surface of the glass and into the rain drop. When this occurs, the beam is refracted and
The intensity of the returned infra red beam diminishes proportionally with an increase of
water droplets. The rain sensor control module generates a signal proportionate to the
amount of rain on the windshield and broadcasts it to the GM V via the K bus.
The GM V activates the intermittent wipe cycle if the windshield wiper stalk switch is in the
intermittent position. It also adjusts the frequency of wiping the windshield depending on
the four position thumb wheel.
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• When the windshield wiper stalk switch is placed in the intermittent position the GM
signals the rain sensor control module via the K Bus of the request for intermittent
wiping and the position of the knurled wheel (sensitivity).
• As an acknowledgement, the rain sensor sends a command via the K Bus to activate
the wiper motor. If more than 12 seconds pass before the GM receives the
acknowledgement, the GM concludes the rain sensor has a defect and operates the
intermittent wipe function as a system not equipped with a rain sensor. The wiper
intermittent cycling is based solely on the knurled wheel setting.
• The rainto
the GM sensor continuously
activate the wipers monitors
based onthe
the windshield for rain
knurled wheel accumulation
position and the
and how fast signals
rain
accumulates on the windshield.
• The knurled wheel position signal (1-4) via the K bus informs the rain sensor of the
selected level of sensitivity.
• When the wiper motor park contacts signal the GM of the wiper arm position, the signal
is simultaneously sent to the rain sensor as an indication that the windshield has been
cleared of water drops and causes the rain sensor to reset the sensitivity delay timer
back to 0.
• Depending on the intensity of the rain the wipers will be operated continuously as if set
in the normal wiper stalk switch position regardless of the knurled wheel setting. For
this reason, the vehicle speed signal on the K bus is not utilized on rain sensor equipped
wiper systems.
• If the ignition switch is turned off with the wiper switch in the intermittent position, the
rain sensor will only become active after the ignition is switched back on and one of the
following occurs:
- The stalk switch is moved from the intermittent position and then back.
- The knurled wheel setting is adjusted.
- The wash function is activated.
The reason behind this switching strategy, is to have the driver make a conscious
decision to activate the system.
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The rain sensor control module adapts to the optics system environment as follows:
Windshield Aging: As the vehicle ages the possibility of stone chipping in the rain sensors
monitoring area may occur which will cause a loss of light in the optics system.
The control module adapts for loss of light based on the intensity of the detected infra red
light with a cleared windshield (wiper motor park signal). Therefore, the rain sensors
function is not adversely affected due to windshield aging.
Dirty Windows: The rain sensor adaptation reacts less sensitively to a dirty windshield (dirt,
road salt, wax residue) after a completed wipe cycle. A dirty windshield has a film on it that
diminishes the ability of the infra red to refract into present water droplets. This causes a
delay in the rain sensor detection capabilities which lengthens the time intervals on an
intermittent wipe.
Make sure the wiper blades are in perfect condition. Only use window cleaner to clean the
windows. Dirty windows can cause the Rain Sensor control module to set a fault
due to the end limits of its adaptation abilities.
The GM provides failsafe operation of the wiper system if faults are detected with any of the
following input signals:
Wiper motor not Park contact feedback signal Wiper motor control
functional moving takes longer than 16 seconds deactivated for 3 minutes
The GM monitors the circuits of the wiper potentiometer, wiper motor, double relay, the
windshield washer pump and terminal 30. The DIS or MoDiC provide fault symptom
troubleshooting following the new E46 Diagnostic concept as well as Status and
component activation functions.
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CENTRAL LOCKING
SYSTEM FEATURES:
• The Central Locking system of ZKE V controls the door lock, trunk lock and Fuel Filler
Flap actuators.
The new style actuators are sealed, self contained units with no
replaceable parts. The door lock actuators use hall effect
sensors in place of pin contacts and microswitches to provide:
•
• Door lock key position
Door open/closed (driver’s
status doordoor
(replaces only),
jamb switch).
The mechanical interior lock rods only lock the actuator they
control. There is no affect on the central lock control of other
doors. The rear doors are equipped with the child lock out lever
preventing the door from being opened from the inside
regardless of the actuators position.
default encoding of this feature is off, but can be encoded on for individual users with
the Key Memory function.
• The Driver’s door lock location is the only point outside of the vehicle where the key can
mechanically control all of the central locking system functions. The outside locks
(driver’s door and trunk) incorporate the familiar overrunning lock cylinder that breaks
away and freewheels if an attempt is made to destroy the lock with a screwdriver, dent
puller, etc.
• The trunk can be locked/unlocked with the key but does not lock/unlock the entire
vehicle as on previous systems. When unlocked, the trunk can be opened by
depressing
remote trunkthe trunkinrelease
button the leftswitch pad located
kick panel above the
as on previous licensePressing
systems. plate or the
fromtrunk
the
release button on an FZV key also opens the trunk.
• GM V and EWS 3.3 interface via the K bus to monitor double lock status and to initiate
double lock override. This feature allows the doors to be opened from the inside if an
accepted EWS key is switched on in the ignition when double locked. 2000M.Y
vehicles allow a double locked vehicle to be opened using the central locking switch
inside of the vehicle.
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• The central locking switch is housed in a combined housing with the hazard flasher
switch. Locking the vehicle from the central switch single locks the vehicle except for
the fuel filler flap.
• Continuous locking/unlocking will initiate a timed arrest of the locking system. The GM counts
each time the locks are actuated. After approximately 12 cycles, the timed arrest is active.
The timed arrest is deactivated one actuator cycle for every 8 seconds until the counter is
reset to 0. The timed arrest is overridden if a crash signal is received from the MRS II.
• The Selective Unlocking feature is used by the GM V. A single unlock request from the
driver’s door with the key or via the remote transmitter unlocks the driver’s door only. A
second unlock request unlocks the remaining doors and trunk. This feature can be
modified for individual users in Key Memory to activate all lock actuators simultaneously.
0 0
R
. 3
. 3
.
I I I
K K K
s
Driver's Door u
b
-
Lock Actuator K
ER/KO ERFT
Hallsensor Passenger Door
Lock Actuator
Hallsensor ZS/KS VRFT
MZS MZS
M MER MER
M
MVRFT 30MVR
M M
GM V
MZS MZS
M MER MER
M
MVR MVR
M M
TOEHKI
CS (AIRBAG)
Interior
Trunk
Release
Button
M
MZS
KI.58g
31L
TZV
Central lock
GM
Trunk light circuit LSZ
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The glove box is integrated into the scope of the central locking system on the E46iC. An
additional actuator is positioned above the glove box to lock it whenever the central lock-
ing system is activated. Additionally, the trunk is locked out whenever the top storage cover
is unlocked while the top is being raised or lowered. The top storage cover motor hall sen-
sor signals the GM any time the cover is unlocked.
The CVM receives a signal from the GM over the K-Bus, whenever the trunk is opened,
which locks out the soft top operation.
A micro switch on the glove box lock cylinder signals the GM to lock the trunk electrically
for the valet key position. The trunk can only be opened mechanically with either FZV key
or the wallet key.
All other functions of the central locking system remain the same as the E46 Sedan and
Coupe.
The antenna for the FZV system is incorporated with the receiver into the interior rear view
mirror.
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The tailgate can be opened from any of three input signals including:
• Remotely from FZV
• Interior tailgate release button - on left kick panel
• Unlock switch pad - located above the license plate
Any of these input request signal the GM to activate the tailgate latch motor. The GM will
also switch on the interior lights with a unlock request for the tailgate.
The window is opened from the release switch located on the rear wiper arm cover.
Pressing the switch signals the GM to activate the rear window release relay.
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The GM monitors these key positions over two wires. The signals are generated by two
hall effect sensors (Hall Sensor 1 & 2) located in the actuator.
When the key is turned, a plastic cylinder in the lock actuator is simultaneously rotated by
the lock tumbler extension rod. An asymmetrical shaped magnet is incorporated in the
plastic cylinder, which when rotated changes the magnetic influence on the hall sensors.
The presence of a magnet in close proximity to the sensing surface of either hall sensor
creates a coded input over the two wires that the GM uses to determine the key position.
• Magnet in front of sensor, current flow through the sensor is <5 mA (0).
• Magnet rotated away from sensor, current flow through the sensor is >12 mA (1).
Hall effect sensors improve the actuators reliability since they are impervious to moisture
and there are no wear contacts.
PLASTIC CYLINDER
WITH ASYMMETRICAL MAGNET
(Shown in the Lock Position)
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There are two motors incorporated in each actuator that provide two separate functions:
• Single lock/unlock function. Also known as central lock, this motor controls the
mechanical lock mechanism when the central lock button is pressed to single lock the
vehicle. The lock mechanism is fully locked at this point but can still be opened from
the interior by pulling the appropriate interior door handle twice or by pressing the
central lock button again. When single lock function is activated, the fuel filler flap
actuator is not locked.
• Double lock/unlock function. Also known as central arrest, this motor is activated
only when the vehicle is locked from the outside at the driver’s door lock with a key or
when the GM receives a lock request from the FZV system. In this case the double
lock motor is activated simultaneously with the single lock motor. The function of the
double lock motor is to mechanically offset an internal rod disabling it from unlocking
the vehicle from the interior. This prevents the doors from being unlocked by any means
except from an unlock request at the driver’s door or via the FZV remote key.
SINGLE
LOCK
DOUBLE
LOCK
MOTOR
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Also included in the drivers door actuator is a third hall effect sensor. This sensor signals
the door open/closed status to the GM. This sensor replaces the door jamb mechanical
switch of previous systems. The rotary latch plate position activates the door contact hall
sensor.
• When the door latch is closed, current flow through the sensor is <5 mA (0).
• When the door is open, current flow through the sensor is >12 mA (1).
The passenger side front door and both rear door lock actuators only include this hall effect
sensor (hall sensor 3). Hall sensors 1 & 2 are not required.
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All door lock actuators and the fuel filler flap actuator are controlled directly by the GM via
four internal load relays. The drivers door lock actuator has a separate circuit for the
selective unlocking feature. If this feature is disabled by key memory encoding, the driver’s
door lock actuator selective unlock circuit is activated simultaneously with the balance of
the motors during unlock.
LEFT RIGHT PASS. DRIVER’S
REAR REAR DOOR DOOR
DOOR DOOR
DOUBLE LOCK CONTROL
-SWITCHED POWER-
FUEL
FILLER
FLAP
GROUND
FILLER
FLAP
GROUND
The trunk lid position (open/closed) and trunk lock key positions are input signals to the GM V.
The trunk lid closed/open signals come from the trunk lid switch contact located in the
trunk lock actuator motor assembly.
• DWA Cancel Switch: When the trunk is opened with the key, this switch provides a
ground signal to the GM preventing the DWA from activating if armed.
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CRASH SIGNALLING
The Multiple Restraint System control module provides a switched signal to the GM in the
event of an accident. The signal is an output function of the MRS control module and
becomes active when MRS determines a crash has occurred.
When active, the GM unlocks the door lock actuators, switches on the interior lights and
signals the LSZ via the K bus to activate the hazard warning flashers.
Once the crash signal is active, the GM will not respond to lock requests from the system
until the ignition switch is cycled or a front door is opened.
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pillar.
The receiver produces a digital
signal based on the transmitter
command and sends it to the GM
for processing.
• The system is also used to convey the key identification number being used to
lock/unlock the vehicle. This is a requirement of the Key Memory feature.
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The initialization of the FZV keys is required to establish the Lock/Unlock signal
synchronization with the GM V. The initialization procedure provides the GM with a key
identification number and a “rolling code” for each key. If the initialization is not performed,
the GM will not respond to the key signals.
Procedure:
SERVICE NOTE: The key memory function of the GM responds to the key identification
number of each key. If the keys are not initialized in the same order prior to initialization,
the key memory functions activated by the keys will not be assigned correctly.
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LED STATUS
• Flashing LED when pressing a button. Indicates that the data is being transmitted.
(battery voltage between 3.2 - 2.6 volts)
1. ZKE responds to pressed button only to unlock a locked vehicle. Indicates the battery
is between 2.6 - 2.2 volts. Replace battery.
Pressing the trunk release and lock buttons together activates the key test. If the battery and
FZV key EEPROM are “OK”, the LED will come ON for approximately 1 second.
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TAILGATE OPENS
ZKE - 24
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The initialization of the FZV keys is required to establish the Lock/Unlock signal
synchronization with the GM. The initialization procedure provides the GM with a key
identification number and a “rolling code” for each key. If the initialization is not performed,
the GM will not respond to the key signals.
Up to 4 remote keys can be initialized. They must be initialized at the same time. Key
initialization is only possible with the vehicle unlocked.
Procedure:
2. Using key
to KL R, number
then switch1,off
turn the 5ignition
within secondsswitch
and
remove the first key.
SERVICE NOTE: The key memory function of the GM responds to the key identification
number of each key. If the keys are not initialized in the same order prior to initialization, the
key memory function activated by the keys will not be assigned correctly.
ZKE
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From KL R, the battery inside the key head is charged inductively by the EWS ring antenna
via a coil antenna integrated in the key. The charging process is controlled by electronic
circuitry integrated in the key.
• The service life of a radio-control key used under normal conditions corresponds to the
vehicle lifespan.
• If the FZV keys are not used (ie: stored in a drawer), the battery will be discharged after
approx. 1.5 years.
The key data is stored in a transponder chip. The transponder chip is a wireless read and
write EEPROM. It is powered via the ring coil at the steering lock. Power is applied
electromagnetically when the key is in the ignition switch from KL R.
The power supply is used both for data transfer as well as for charging the battery. This has
been made possible by new development of the transponder chip.
As with previous systems, every press of an FZV key also provides the battery charge
condition. When the FZV electronics receives a low power condition message three
successive times, the GM sets a fault indicating a low battery within a specific key. The
LCM is also informed via the bus system and alerts the driver via an instrument cluster
matrix message.
If the battery is recharged (used operate car), the fault will be automatically deleted when
five successive messages are received indicating a charged battery condition.
ZKE - 26
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ZKE - 27
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• Control of the front and rear door window motors is carried out directly by the GM.
• Anti-trap detection is provided by the pressure sensitive finger guard (same as E38/E39).
• A new style window switch was introduced with the E46. The switch is pulled up to raise
the windows and pushed down to lower them.
• The rear window switches located in the rear doors can be deactivated by the pressing
child lock out switch in the center console.
• Window operation with the ignition switched off until a door is opened or 16 minutes has
elapsed after the key is switched off.
• Window load switching is through relays integral of the GM. The GM V monitors the
current draw for end limit position. The maximum run time for the window motors is
limited to 8 seconds. This allows the motors to be switched off if the end limit load
sensing fails.
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GM V
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Power window operation for the Convertible is slightly with the addition of the central power
window switch located in the console between the window switches on the left side. The
central switch allows all four windows to be opened with one touch operation or closed if
the switch is held.
The rest of the window switches allow one touch operation for opening. The driver’s win-
dow switch is the only one touch close switch due to the elimination of the anti-trap pro-
tection feature.
The power windows are also opened when the top is lowered for approximately 1.5 sec-
onds to ensure clearance when the top is lowered into the storage compartment. If the top
switch is held after opening, the windows will close again.
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COMPONENTS
The E46 power window switch design is a new push - pull type switch. Each switch
provides the GM V with the familiar coded ground signaling strategy as previous two wire
switches.
Pushing a switch to the first detent and holding provides a single ground signal on one wire
requesting the GM to operate the window motor in the down direction. When released, the
ground signal is removed and the window motor stops.
Momentarily pushing the switch to the second detent and releasing provides an additional
ground signal on the second wire requesting the “one touch mode”, operating the window
motor automatically. The motor runs the window down until it reaches it's end stop.
The switch functions in the same manner for the upward run of the window motor but the
ground signal sequencing is reversed.
Four door vehicles have a single window switch located in the door handle trim.
The rear window child lockout switch is incorporated in the driver's side window switch
block. It provides a constant ground signal to the GM preventing the windows from being
operated from the rear door switches.
The lockout switch ground signal is overridden by the GM if the MRS crash signal is
activated.
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SERVICE NOTE:
The windows are run to their limit stops which is detected by an amperage increase in the
control circuit. Additionally, the window run cycle is limited to an 8 second duration if in
case the amperage increase is not detected or there is a malfunction with the regulator.
If the windows are run up and down continuously a limit stop function is activated to
prevent the window motors from overheating. The GM monitors the number of times the
window motors are activated. It counts each cycle and stores the number in memory.
If the repetitive window activation (up/down) exceeds one minute, the GM deactivates the
internal relays and disregards any further input requests. The GM provides motor activation
after a short duration but not for the full one minute monitoring cycle.
Over time, the GM slowly reverses the stored count of activation until the stored number
equals 0.
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The window anti-trap detection feature is only active in the one touch and convenience
close modes of operation. If the window switch is pushed/pulled and held, the Anti-trap
feature will not function.
The rubber pressure guards are located at the
top edge of each door frame for the Sedan and
Sport Wagon and are incorporated into the felt
edge protector in the Coupe. Each guard
consists of two contact strips that close when
subjected to pressure. This provides anti-trap
detection and signal generation to the GM V.
CONVENIENCE OPENING/CLOSING
As with previous ZKE systems, the GM V provides the convenience open/close feature
providing control of the power windows (and sunroof) from outside the vehicle with the key
in the driver’s door lock. The FZV provides the same function for the opening only.
• The anti-trap feature is active during convenience closing from the driver’s door lock.
• The convenience open feature provides outside activation of the windows and sunroof
• The Car Memory Feature can activate and deactivate the Convenience Open Feature
from the FZV’s control.
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SUNROOF
The E46 optional sunroof is mechanically similar to previous systems. All of the electronic
K BUS
SUNROOF SWITCH
Mounted in the sunroof motor trim cover is the sunroof switch. Also similar to previous
systems, the switch provides coded ground signals for system operation.
The following switch signals are generated over three wires through coded combinations:
• Rest position
• Slide open request (press and hold switch - first
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INITIALIZATION
Initialization is required for the SHD to learn the end positions of the motor's travel. The hall
sensors provide pulses for motor rotation, the SHD counts the pulses and determines
where the panel is by memorizing the stored pulses.
If the system is not initialized, the sunroof will only operate in the tilt up and slide close
positions. Initialize as follows:
• Press and hold the sunroof switch in either the tilt up or slide close positions for 15
seconds.
The SHD memorizes the pulses from the hall sensors on the next activation of the motor
by driving the panel to its end run positions. The SHD senses an amperage increase and
determines the end run position. The counted number of pulses is then used as the basis
for calculating the panel position.
The anti-trap feature of the sunroof uses a hall sensor to detect obstructions while the
sunroof is closing (pulse frequency slowed down) in the automatic close function. The anti-
trap feature is shut down prior to full closing (4mm from full closed) to allow the sunroof to
seat into the seal.
Additionally, the anti-trap feature is not functional when the switch is held in the manual
close position.
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The SHD monitors its operation and stores fault codes if a defect is determined: The SHD
monitors the following conditions:
• SHD motor relays: The relays are checked for sticking contacts (plausibility) and non
functional contacts.
• Hall effect position sensors: The SHD must detect a pulse frequency from the hall
effect sensor(s) during operation.
• Sunroof Switch: The SHD monitors the signal plausibility of the coded signaling from
the sunroof switch.
If the sunroof motor does not respond to the switch signals, the hex key in the trunk lid tool
kit is used to manually turn the motor shaft drive as on previous systems
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INTERIOR LIGHTING
The GM controls the interior lighting automatically with the status change of several
monitored inputs. The lighting can also be manually controlled using the interior light switch.
KI.30
FT lock BT lock
FH lock
GM V BH lock
IB
CS SIB
VA
Footwell
light
VB 31 VB 31
Interior/
reading light unit
Interior/ Interior/
reading light reading light
VB 58g
IL IL
IL
VB 31 VB 31
LL LL LL VB 31 LL
COMPONENTS
DOOR CONTACTS
As mentioned in the Central Locking Section, the new style door lock actuators contain a
hall effect sensor for the purpose of monitoring door open/closed status (hall sensor 3 in
the driver's door actuator). The hall effect sensor is located directly behind the rotary latch
plate encased in the actuator. The sensor is activated by the rotary latch plate's position.
• Door closed, the rotary latch plate is in the latched position. Current flow through the
hall sensor is < 5 mA.
• Door open, the rotary latch plate is in the open position. Current flow through the hall
sensor is > 12 mA.
A change in current flow informs the General module when a door is opened or closed.
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If the switch is held for more than 3 seconds, the GM interprets the continuous ground
signal as a request to turn the interior light circuit off for the Workshop Mode as on previous
systems. The workshop mode is stored in memory and will not come back on even if the
GM is removed from it's power supply and reconnected. The switch must be pressed to
turn the lights back on.
There are two reading/map lights also located in the assembly. Each map light is
mechanically controlled by depressing it's corresponding on/off switch. The power supply
for the map lights is supplied by the GM through the Consumer Cut Off circuit.
In each C pillar trim panel is an interior/reading light unit. These units each contain an
interior light that is controlled with the front interior light and a mechanically switched
reading light on the consumer cut off circuit.
In each front footwell, there is also a courtesy light. These lights are only operated when
the GM provides power to the interior lighting circuit.
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The GM provides 12 volts (linear application providing soft on feature) to the interior lighting
circuit when the one of the following input signal statuses change:
• An Unlock request from the driver's door key lock hall sensors are received. This only
occurs if the ignition switch is off.
• An Unlock request is from the FZV keyless entry system is received via the K bus. This
only occurs if the ignition switch is off as well.
• The ignition switch is switched off and the vehicle exterior lights (LSZ) have been on for
a minimum of 2 minutes prior. This information is provided to the GM via the K bus.
• Active crash signal from the MRS control module.
• Lock button of FZV key is pressed with the vehicle is already locked (interior search
function).
The GM gradually reduces the full 12 volt power supply (linear reduction providing soft off)
until the lights are off when the following input signal statuses change:
• Immediately after the ignition switch is turned to KL R with the driver's door hall sensor
door contact closed.
• When the vehicle is locked (single or double) with the door contacts closed.
• When the vehicle door contacts are closed. The lights remain on for 20 seconds and
then go to soft off.
• After the interior search function is activated, the lights will automatically turn off (soft off)
after 8 seconds.
• After 16 minutes with a door contact active (open door) and the key off, the lights are
switched off (consumer cutoff function).
• The component activation function of the DIS also has the ability to switch the lights.
The Interior lighting output circuit of the GM is approximately 3.5 amps with all lights on.
<#>
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All E46 vehicles are factory prepared (prewired and GM programmed) to provide the DWA
function. The DWA system components are available as a retailer installed optional
accessory. Once the DWA system components are installed the GM must be encode to
recognize the installed components and carry out DWA functions. This is done with the
ZCS “Retrofit” program function using the DIS or MoDiC.
The GM utilizes existing components and/or circuits as part of the DWA system:
Hood switch
KI.R
MHK
Driver's Door KI.30
Actuator (FT)
Passenger Door
Actuator (BT)
TK TKFT
Hallsensor
TKBT TK Hallsensor
TKBH TK Hallsensor
DWA - LED
DWAL
NG
INRS HKK
L
Tilt sensor R
SIRENE ERHK G
GM
STDWA
Valet
Switch
DWA
Cancel
UIS sensor Siren Switch
M
Lock
Trunk
actuator
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COMPONENTS
DOOR CONTACTS
As mentioned in the Central Locking Section, the door lock contact hall effect sensors
provide status of door open/closed.
• When the door latch is closed, current flow through the sensor is <5 mA (0).
• When the door is open, current flow through the sensor is >12 mA (1).
The GM will activate the siren if a door open signal becomes active when the DWA is
armed.
The trunk switch contact is located in the trunk lock actuator assembly. When closed, the
trunk contact provides a ground signal to the GM signifying a "closed trunk". The GM will
activate the siren if the trunk switch contact ground signal opens when the DWA is armed.
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TILT SENSOR
• Signal "STDWA"; switched ground input signal provided by the GM indicating DWA
armed/disarmed status. The tilt sensor is used as a splice location for the STDWA
signal to the Siren and UIS interior protection sensor.
• Signal "NG"; switched ground output signal provided to the GM. The signal is used for
two purposes,
2. If the tilt sensor detects a change in the vehicle's angle when DWA is armed, signal
NG is switched to inform the GM to activate the siren.
When the tilt sensor receives the STDWA signal from the GM it memorizes the vehicle's
parked angle. The angle of the vehicle is monitored by the solid state electronics. Once
armed, if the angle changes, the tilt sensor provides a switched ground signal to the GM to
activate DWA.
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The E46 uses an interior protection sensor known as UIS. Similar to the FIS previously
equipped on the E38/E39, the UIS monitors the vehicle interior for motion through
ultrasonic sound waves. The UIS is a combined transmitter and receiver.
The interior sensor is mounted in the center of the headliner panel even with the "B" pillar.
Due to the design of the vehicles interior, the sensor is uni-directional and must be installed
in the proper direction to ensure proper operation of the system (trim cover ensures
directional installation).
The UIS amplifies the received sound wave signals and compares them with the
transmitted waves. The UIS also checks the incoming echos for background hiss (wind
noise through a partially open window) and adapts for this.
If motion is detected, the UIS changes to a constant cycle and the echo is compared again.
If the inconsistency is still present the UIS sends the activate siren signal (INRS) to the GM.
As with the tilt sensor, the UIS is also switched OFF when the vehicle is locked two times
within ten seconds. This allows the sensor to be switched OFF for transportation purposes.
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ALARM SIREN
The siren has four wires connecting it to the system; KL 30, KL 31,
Signal STDWA (arm/disarm signal from GM), and Signal SIRENE
(activate siren output signal to the GM)
The arm/disarm output signal from the GM (STDWA) is provided to the Tilt sensor, UIS
sensor and the siren simultaneously. The arm/disarm signal is a switched ground that
signals the components of DWA armed/disarmed status.
The activate siren signal (SIRENE) is high whether DWA is armed or disarmed. If a
monitored input activates the alarm, the high signal to the siren is switched to a 50% duty
cycle at the GM. The control circuitry in the siren activates the siren driver. If the DWA is
armed and the battery is disconnected the siren recognizes the normally high “SIRENE”
signal as suddenly going low, the siren is also activated.
KL 30 UIS SENSOR
SIRENE
KL 30
INRS
ACTIVATE
KL 30
30
NG
ACTIVATE
ARM / DISARM SIGNAL
STDWA
GM V DWA SIREN
TILT SENSOR
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DWA ARMING/DISARMING
• The DWA is armed every time the vehicle is locked from the outside with the door lock
cylinder or FZV key.
• The LED in the rear view mirror flashes as an acknowledgment along with the exterior
lights and a momentary chirp from the siren.
• The GM monitors all required input signals for closed status (door closed, trunk closed,
etc.) The inputs must be in a closed status for a minimum of 3 seconds for the GM to
include them as an activation component. If after 3 seconds any input signal not in the
closed status is excluded (this is acknowledged by the DWA LED) preventing false alarm
activation's.
• If the DWAsensor
protection is armed a second
are also timeaswithin
excluded alarm 10 seconds,
activation the tilt sensor
components. Thisand interior
function is
useful if the vehicle is transported on a train or flat bed truck to prevent false alarm
activation's.
• While armed the trunk can be opened with out the alarm being triggered as follows:
- If opened with the trunk remote button via the FZV, the GM prevents the alarm from
activating. (This feature is customizable under the Car Memory function).
- If opened with the key at the trunk lock cylinder the trunk key position switch signals
the GM and in the same manner prevents the alarm from activating.
In either case, when the trunk is returned to the closed position, it is no longer
considered as an activation signal.
Panic Mode Operation: When the trunk button is pressed and held, the GM is signaled
to activate the siren for the Panic Mode. The panic mode is function with either an armed
or disarmed DWA system.
EMERGENCY DISARMING
Emergency disarming occurs automatically if a key is used to turn the ignition switch on and
the EWS accepts it. The EWS signals the GM to unlock the doors and deactivate the DWA.
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SEAT CONTROLS
• In addition to the position switches, the SM also contains the memory position switches
and monitors the seat motor positions via pulsed signals from hall effect sensors in each
driver's seat position motor.
• The SM communicates with the GM and Instrument cluster via the K bus to provide Car
and Key Memory seat adjustment functions.
• The SM is equipped with on board diagnostics which monitor motor circuits for opens,
shorts and not plausible operation. The SM communicates with the DIS or MoDiC for
diagnosis, and car memory encoding.
• The electronics are protected against polarity reversal and excess voltage. A non-volatile
memory maintains memory settings if the SM or battery is disconnected.
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• The passenger seat control switch is purely a mechanical switching module that activates
the passenger seat motors without position monitoring capabilities.
• Due to it's limited operation requirements, the passenger seat control switch is not
equipped with on board diagnostics.
• The Passenger Seat control switch is equipped with an overload protection function. If
excessive amperage is drawn due to a defective motor or a switch is stuck driving a
motor to its' end limit , the function activates opening the motor control circuit.
KL30 KL30
E H
T L
U T C
A A T
I
E D E
S O S W
M S
KL31 KL31
80 3 4
60 100
2 5
K-BUS D-BUS
40 120
1 6
20 140
0 7
INSTRUMENT
GMV
CLUSTER
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There are either 3 or 4 electric motors in the front seats depending on the seat model.
• Each motor is individually controlled by the SM via a two wire circuit providing motor
activation in both directions.
• Each position motor incorporates a hall effect sensor that provides a single pulsed
square wave signal for each revolution of the motor. The hall sensor is required for the
memory feature of the driver’s seat and as feedback for motor load protection.
• Each position motor is connected to the seat position switch by a two wire circuit
providing motor activation in both directions (no hall effect sensors).
• Each position motor is connected to the seat position switch by a two wire circuit
providing motor activation in both directions (no hall effect sensors).
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corresponding motor
until the switch is
released.
also memorized
requested for the
direction (ie: SEAT BASE
(UP/DOWN)
slide forward/slide
backward). SEAT BASE
(TILT)
The SM includes a
multiplexed switch unit BACK REST
that handles the
polarity control and
SEAT BASE
motor selection (FOWARD/BACK)
simultaneously.
The multiplexer control activates the polarity contacts and then the individual motor
contacts to run the motors individually.
Operation of theoperates
position switch passenger seat
a the is always
motor controlpossible
contactsregardless of key
directly, The position.
switch Moving
applies a
voltage
and ground path directly to operate the motor. Reversing the switch simply changes the
motor polarity.. More than one passenger seat motor can be run simultaneously.
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As with previous systems, the seat memory feature of the SM stores three seat positions
for recall. The positions are stored in a non-volatile memory preventing loss of positions if
in case the SM or the battery is disconnected.
The stored position can be recalled at any time by pressing the appropriate memory
location button (1-2-3).
Depending on current SM input signals via K-Bus, the memory recall operates in two
distinctly different modes:
If the following input signal status is current, the SM resets the seat position by a
momentary “one touch” of the selected memory button.
If the following input signal status is current, the SM resets the seat position by a continuous
”press and hold” of the selected memory button.
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The SM can be encoded to recall a specific seat position for a vehicle user when the GM
signals the SM to automatically recall stored positions separate of the 1-2-3 button
selections.
This feature is encoded through the car memory function and activated by the key memory
function. The SM will monitor the seat position and store it in another area of it's memory
when the vehicle is locked with the remote keyless entry system. The GM sends a request
to memorize the seat position and store it for FZV key user 1,2,3 or 4.
If another user of the vehicle changes the seat position the SM restores the memory
position the next time the specific key is used to unlock the vehicle.
This feature can be further modified to activate the position recall based on the owner's
selected activation scenario, for example: The owner can choose to :
The SM communicates with the DIS or MoDiC via the K bus - instrument cluster gateway
- to the D bus. The SM monitors the seat motors and circuits as well as it's internal
operation. Any detected faults are stored in the SM fault memory and are called up when
diagnosing the system with the Fault Symptom diagnostic plan.
The SM also provides status display to the DIS of its input and output control signals as
well as component activation.
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The front seats of the E46iC are designed in such a way that all forces acting on the occu-
pants during collision are reduced to the floor pan by the defined design characteristics of
the seat. The front seat also incorporate the Seat Integrated belt System (SGS) and the
“Comfort Entry Aid System”.
ART-EBODY11
The SGS seat is similar in design to the SGS in the E31. The backrest and seat frame are
reinforced to allow the belt system and deflection points to be integrated into the seat. All
of the belt fastening points move with the seat as it is adjusted. This ensures the best pos-
sible body strapping irrespective of the seat position or body size. With the short free belt
lengths, the occupants are held quicker with any vehicle deceleration. The SGS design will
cause all forces occurring during a collision to be channeled into the reinforced floor pan.
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The fixed anchor point and seat belt tensioner are mounted on the seat frame. The upper
deflection point of the belt is attached to the head rest which causes the belt to be opti-
mally positioned when the head rest is moved.
The inertia reel locking mechanism is attached to the backrest frame of the seat. It con-
sists of two independent triggering devices which act on the inertia reel.
• The first triggering device locks the belt during fast cornering, heavy braking,
roll over or during impact.
• The second triggering device serves as an auxiliary safety lock and is controlled
by the “Mass Moment of Inertia”. The position of the mass moment of inertia is a
decisive factor for the belt to lock.
The inertia reel locking mechanism is connected through a lever and a cable drive to a gear
assembly on the seat back hinge. As the angle of the backrest is adjusted, the gear assem-
bly and cable drive will change the angle of the inertia lock. This ensures that the lock is in
the proper position for locking at any seat back angle.
52460001
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The switch for the comfort entry aid feature is positioned at the top of the seat back. The
switch provides an input to the seat module which activates the seat forward/backward
motor.
When the lever for the backrest is raised and the back
rest is pulled forward, the back rest lock switch pro-
vides an input to the seat module. The module acti-
vates the head rest motor and it moves down to its
lowest position. When the seat back rest is relocked,
the module activates the head rest motor to return to
its previous set position. This feature will only activate
when the seat is moved forward far enough to cause
the head rest to interfere with the sun visor as the back ART-E46BODY17
rest is pulled forward. The seat module recognizes the
position of the seat base for activation of this feature.
ART-E46BODY15
ART-EBODY16
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MEMORY SEAT I P O
Comfort
Entry
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The passenger’s front seat incorporates a control module for seat adjustment and the entry
aid features. Only the seat forward/back and head rest adjustment motors incorporate hall
sensors for position recognition.
Comfort
Entry
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COMPONENT LOCATIONS:
52460004
52460002
Three seat adjustment motors are mounted under the seat base on the seat frame as fol-
lows:
TILT
MOTOR
FOWARD/BACKWARD
MOTOR
HEIGHT MOTOR
52460003
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COMPONENT LOCATIONS:
The backrest adjustment motor is mounted on the lower edge of the backrest frame.
BACKREST MOTOR
52E46SEAT0300
The headrest adjustment motor is mounted at the upper edge of the backrest frame.
HEADREST MOTOR
ART-KT5424
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ART-E46BODY25
ART-E46BODY26
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System Operation:
Each mirror module is responsible for mirror adjustment, storage of the mirror positions and
mirror heating. Operation of the mirror adjusting switch remains the same for initial setting
of the mirror positions. Feedback potentiometers are used for mirror position recognition for
memory storage purposes. The driver’s mirror module communicates with the passenger’s
mirror module and the seat module over the K-bus.
When a memory position is set with the seat module, a signal is sent to the mirror modules
over the K-bus and the current positions are stored in memory locations 1, 2 or 3 in the
respective modules.
When a memory button is pressed for recall of a stored position, the seat module signals
the mirror modules over the K-bus to return the mirrors to the stored settings.
ART-E46BODY28
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The optionally equipped E46 Seat Heating feature is similar to previous systems with two
preset temperature settings. The seat heating system consists of the following
components:
• Left LED ON
only, Lower
temperature KL31
setting
selected
The
switches TEMPERATURE
SENSOR
contain
temperature regulation
electronics that provide
100% current flow to
the seat heating
element pad when first
activated providing fast
heat build up. Once the
temperature is attained, the
electronics regulates the current flow to
stabilize the set temperature.
The switches provide operating current to the seat heaters until switched off. There is no
preset time limit of operation.
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OVERVIEW
The switch signal output for these systems is a direct output signal. All diagnosis functions
are carried out through their respective control systems.
The front seat heaters are adjustable through three ranges of heating output temperature.
The SZM monitors the seat heating element temperature via an NTC feedback signal to
regulate the output current which maintains the seat temperature.
Seat heating is switched off by pressing the button a fourth time, pressing and holding the
button for more than 1 second or when the ignition is switched off.
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Battery Voltage: The SZM switches current supply to the heating elements off when bat-
tery voltage drops below 11.4 volts. However, the heating stage LEDs remain on.
Regulated output current resumes when battery voltage raises above 12.2 volts for more
than 5 seconds.
SZM Internal Temperature: The power output stages for the seat heating elements gen-
erate a considerable amount of heat when in stage 1 operation. The SZM monitors it’s own
internal temperatures and reduces the heating output when internal temperatures rise to a
temperature of 185OF or switches it off completely above 203 OF.
As with battery voltage monitoring, the heating stage LEDs remain on when these temper-
atures are exceeded.
Fault Monitoring: The SZM monitors the temperature sensors and heating mats for faults.
Detected faults are stored in the SZM. Fault Symptom Troubleshooting in conjunction with
stored faults will initiate the diagnostic paths using the DIS/MoDiC.
If a short is detected in the temperature sensor, the seat heating is switched off to prevent
overheating. The Stage LEDs are also switched off with this fault present.
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CHECK
ENGINE
KL 31 (GROUND)
KL 15 (IGNITION ON)
PASSENGER’S SEAT HEATING
KLR (ACC)
KL 87 (OPERATING POWER) I
D
W
M
B
SZM
120 140
100 160
2 x1000
80 180
40 60 200 120 6
K BUS
40 220
1
½ 20
240
0 20 140 0 7
k m/h
MPH 40 0
ELEC TRON IC 20 15 10
!
m iles
+72.0f o
prnd432 P ! ABS
MoDiC BM W
DI
S
S
I
D
W
M
B
iC
D
o
M
CVM CONTROL
MODULE
HARMAN/KARDEN
AMPLIFIER
DSC III
DSC CONTROL
MODULE
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The optional air bladder lumbar support system is similar to the E38/E39 comfort seat.
Each seat contains the following components:
• Four position circular rocker switch in the seat base trim in the area of the seat switches.
• Electrically controlled air compressor with over pressure cut out under each seat.
• Two solenoid activated air controlling valve blocks (one per air bladder). Each valve
block includes an inlet and an outlet valve. When energized they direct air into the
bladder(s) to inflate or relieve trapped air to deflate the bladders.
• Connecting hoses and air bladders in lower seat back
OPERATION
• Position 1: The internal switch contacts provide a power and ground path for both valve
block inlet valves and the air compressor. Both bladders inflate until the switch is
released. If the switch is held continuously, an overpressure bypass valve opens on the
compressor preventing damage to the bladders.
• Position 4: Compressor is not activated. Upper and Lower bladders both deflate.
DIAGNOSIS
The seat lumbar support system is purely electro-pneumatic control system. No electronic
diagnostic communication is possible.
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The E46 is equipped with Dual Power/Heated Outside Mirrors and Windshield Washer
Spray Nozzle Heaters as standard equipment. Control of the mirrors is carried out directly
by the mirror switch located in the driver's door handle. The switch also provides power to
the heating element in the driver's door mirror. Passenger door mirror heating element
power supply is provided directly. The mirrors are heated regardless of outside ambient
temperature. The heating element resistance produces a mirror temperature of
approximately 60oC.
The switch utilizes the familiar four way button and a changeover switch. The switch is
provided with operating power (KL 15) and ground.
Each mirror has two motors providing horizontal and vertical adjustment. Pushing the four
way button to an up/down or left/right position activates the corresponding motor.
The windshield washer nozzle jet heaters are provided power when the outside temperature
switch closes at 6°C +/- 4°C. The switch open when the temperature raises to 16°C +/-
4°C.
The outside temperature switch is located on the lower edge (passenger side) of the air
dam.
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connected
prevent theto KL from
ZKE 30 and caninto
going remain on if one
the sleep of the
mode. control the
However, switches are left
consumer cuton.
offThis would
will switch
Kl 30, to the interior lighting, off after 16 minutes (sleep mode active).
If one of the following signals from the chart below are activated before the vehicle is in
sleep mode, the 16 minute cycle starts again. After the 16 minute wait period, the vehicle
will be in "sleep mode". To bring the system out of sleep mode, the GM responds to a
status change of the signals from the chart below.
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BATTERY STATUS
A substitute value for vehicle speed is used to allow the GM to operate certain functions.
The emergency running program will terminate if the GM detects a vehicle speed or KL R
status via the K bus.
DIAGNOSIS/TROUBLESHOOTING
The GM V contains an EEPROM fault memory. Diagnosis and troubleshooting is carried
out with the DIS or MoDiC. The diagnostic link is through the Instrument cluster over the
K bus to the GM.
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Review Questions
3. What effect does road speed have on the wiper system? What effect does it have on
an AIC equipped vehicle? Where does the road speed come from?
4. How does the GM V recognize the key position from the drivers door? What is the best
way to check those signals?
5. What additional output does the GM V use for the E46 convertible central locking
system?
6. Describe the procedure used by the GM V to recognize an FZV key. Can the GM
differentiate between different keys? How many can it recognize?
7. Explain why the model year 2000 FZV key no longer has replaceable batteries, and
describe the charging process.
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9. Describe what happens when the GM V receives the crash signal from the MRS.
10.Why does the SHD (sunroof) module require initialization but the windows do not?
11. How does the GM V signal the tilt sensor, UIS sensor and siren that the alarm system
has been armed?
12. When does the convertible seat “Comfort Entry Aid” system lower the headrest. Why
does the seat base move faster with comfort entry than with the normal switch?
13. What type of sensor is used to detect the position of a seat with Memory? What type
of signal does it produce?
14.How does the Seat Module communicate a request for a stored memory position with
the mirror modules?
15 Wh i th t id t t it h l t d d h t i it df ?
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