Cost Analysis

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Cost Calculation of P-50

Description Total Fix Cost Total Qty Life/Running Required/Hrs Hrs Per Hrs Cost Remarks

M/c Cost Depreciation @10% Interest Cost @12% Electricity Consumption Motor Power Electrical Nozzle Heater Power Air Compressor Cost Cooling Tower Cost

2500000 10% 12% 4.5 units/Hrs * /unit cost 2.0 Units/Hrs * /unit cost 2.5 Units/Hrs * /unit cost 4.5 Units/Hrs * /unit cost Rs 110/L approx 4-5 years 0 0

5.5 kw 3.6 kw 3.75 kw 4.5 kw

22.5 10 12.5 22.5 0.55

Hydraulic Oil 46 Grade 210 210 L L Consumables Cost Lubrication Oil Spray Lub Goosneck Plunger Melting Pot Plunger Rings Diesel Die Maint. Cost M/c. Maint. CostManpower Cost20 L 20 L

Rs 110/ L approx Rs 160/L approx Rs 96670 Rs 9000 Rs 20000 Rs 2000/ring

1L 250 ml

24 Hrs Approx 110 48 Hrs Approx 0.85 2- 6 lacs shots 97 2-6 lacs 2-3 years 9 0.75

3 rings one set 1-2 lacs Shots 9 2-3 L/ Hrs 118.77 1 year 1 year 2.85 2.85

Rs 25000/Year approx Rs 25000/year approx

Operator @ 7000/- pm * 3 1 year 29 Helper @5000/- pm *3 1 year 21 Per Hrs Cost 469.12 Per Day Cost 11258.88 Per Shot Cost 1.5637333 Total yearly Cost 4109491.2 Note: One shot can be vary from min 6 Sec to max 15 sec depending up on the cooling in the mould. As written by you 163 gm, if better cooling then approx 8-12 sec/shot. Approx 300 Shots/ Hrs This above calculation is based on 365 days of working .For Zinc - Consider single cavity die and shot wt. 163 gm & net wt. 150 gm.

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