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    Exhaust Pipe: Components

    Uploaded by

    dieselbiker
    The document provides instructions for removing and installing an exhaust pipe assembly for a 1NZ-FE engine. Key steps include removing interior panels and components, then removing the front and rear exhaust pipe assemblies. When installing, it is important to check that exhaust pipe supports are properly installed and to replace gaskets with new ones. Reinstallation involves reversing the removal steps and reconnecting any disconnected electrical or mechanical components.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Exhaust Pipe: Components

    Uploaded by

    dieselbiker
    35 views11 pages
    The document provides instructions for removing and installing an exhaust pipe assembly for a 1NZ-FE engine. Key steps include removing interior panels and components, then removing the front and rear exhaust pipe assemblies. When installing, it is important to check that exhaust pipe supports are properly installed and to replace gaskets with new ones. Reinstallation involves reversing the removal steps and reconnecting any disconnected electrical or mechanical components.

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    Exhaust

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    © Attribution Non-Commercial (BY-NC)

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    The document provides instructions for removing and installing an exhaust pipe assembly for a 1NZ-FE engine. Key steps include removing interior panels and components, then removing the front and rear exhaust pipe assemblies. When installing, it is important to check that exhaust pipe supports are properly installed and to replace gaskets with new ones. Reinstallation involves reversing the removal steps and reconnecting any disconnected electrical or mechanical components.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    35 views11 pages

    Exhaust Pipe: Components

    Uploaded by

    dieselbiker
    The document provides instructions for removing and installing an exhaust pipe assembly for a 1NZ-FE engine. Key steps include removing interior panels and components, then removing the front and rear exhaust pipe assemblies. When installing, it is important to check that exhaust pipe supports are properly installed and to replace gaskets with new ones. Reinstallation involves reversing the removal steps and reconnecting any disconnected electrical or mechanical components.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    1NZ-FE EXHAUST EXHAUST PIPE

    EX1

    EXHAUST PIPE
    1NZ-FE ENGINEEXHAUST

    COMPONENTS
    for Hatchback:

    CONSOLE BOX CARPET

    CONSOLE BOX REAR COVER for MANUAL TRANSAXLE : SHIFT LEVER KNOB SUB-ASSEMBLY

    EX

    SHIFTING HOLE COVER SUB-ASSEMBLY

    REAR CONSOLE BOX ASSEMBLY

    A115408E06

    EX2

    1NZ-FE EXHAUST EXHAUST PIPE

    for Sedan: for Manual Transaxle:

    INSTRUMENT PANEL FINISH PANEL END LH

    SHIFT LEVER KNOB SUB-ASSEMBLY

    INSTRUMENT PANEL FINISH PANEL LOWER CENTER

    EX
    INSTRUMENT PAD LOWER LH

    UPPER CONSOLE PANEL SUB-ASSEMBLY

    UPPER CONSOLE PANEL SUB-ASSEMBLY CONSOLE BOX CARPET CONSOLE UPPER REAR PANEL SUB-ASSEMBLY

    REAR CONSOLE BOX ASSEMBLY

    A133341E02

    1NZ-FE EXHAUST EXHAUST PIPE

    EX3

    for Hatchback: NO. 4 EXHAUST PIPE SUPPORT NO. 4 EXHAUST PIPE SUPPORT

    EXHAUST PIPE ASSEMBLY TAIL

    EX
    EXHAUST PIPE GASKET COMPRESSION SPRING EXHAUST PIPE GASKET
    43 (438, 32)

    COMPRESSION SPRING NO. 4 EXHAUST PIPE SUPPORT


    43 (438, 32)

    NO. 4 EXHAUST PIPE SUPPORT EXHAUST PIPE ASSEMBLY FRONT

    43 (439, 32)

    43 (438, 32)

    NO. 4 EXHAUST PIPE SUPPORT


    44 (449, 32)

    HEATED OXYGEN SENSOR

    N*m (kgf*cm, ft.*lbf) : Specified torque

    Non-reusable part
    A137398E01

    EX4

    1NZ-FE EXHAUST EXHAUST PIPE

    for Sedan:

    NO. 4 EXHAUST PIPE SUPPORT

    NO. 4 EXHAUST PIPE SUPPORT

    EXHAUST PIPE ASSEMBLY TAIL

    EX

    EXHAUST PIPE GASKET COMPRESSION SPRING EXHAUST PIPE GASKET COMPRESSION SPRING
    43 (438, 32) 43 (438, 32)

    NO. 4 EXHAUST PIPE SUPPORT NO. 4 EXHAUST PIPE SUPPORT


    43 (438, 32)

    EXHAUST PIPE ASSEMBLY FRONT

    43 (438, 32)

    NO. 4 EXHAUST PIPE SUPPORT HEATED OXYGEN SENSOR


    44 (449, 32)

    N*m (kgf*cm, ft*lbf) : Specified torque

    Non-reusable part
    A133338E02

    1NZ-FE EXHAUST EXHAUST PIPE

    EX5

    REMOVAL
    1. 2. 3. 4. 5. 6. 7. 8. 9. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE INSTRUMENT PANEL FINISH PANEL LOWER CENTER (for Sedan) (See page ME-138) REMOVE INSTRUMENT PANEL FINISH PANEL END LH (for Sedan) (See page ME-138) REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) REMOVE SHIFTING HOLE COVER SUB-ASSEMBLY (for Hatchback Manual Transaxle) (See page PB-6) REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (for Sedan) (See page IP-84) REMOVE CONSOLE BOX REAR COVER (for Hatchback) (See page PB-6) REMOVE CONSOLE UPPER REAR PANEL SUBASSEMBLY (for Sedan) (See page IP-84) REMOVE CONSOLE BOX CARPET (See page PB-7)

    EX

    10. REMOVE REAR CONSOLE BOX ASSEMBLY (See page PB-8) 11. REMOVE INSTRUMENT PAD LOWER LH (for Sedan) (See page IP-44) 12. REMOVE HEATED OXYGEN SENSOR (See page EC22) 13. REMOVE EXHAUST PIPE ASSEMBLY FRONT (a) Remove the 4 bolts and 4 compression springs.

    EX6

    1NZ-FE EXHAUST EXHAUST PIPE

    (b) Remove exhaust pipe support No. 4 and the exhaust front pipe assembly.

    EX
    A119126

    (c) Remove the 2 exhaust pipe gaskets. 14. REMOVE EXHAUST PIPE ASSEMBLY TAIL (a) Remove the 2 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Hatchback)

    A115390

    (b) Remove the 3 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Sedan)

    1NZ-FE EXHAUST EXHAUST PIPE

    EX7

    A133340

    EX

    EX8

    1NZ-FE EXHAUST EXHAUST PIPE

    INSTALLATION
    1. INSTALL EXHAUST PIPE ASSEMBLY TAIL (a) Install the 2 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Hatchback)

    EX

    A115390

    (b) Install the 3 No. 4 exhaust pipe supports and the exhaust tail pipe assembly. (for Sedan)

    A133340

    1NZ-FE EXHAUST EXHAUST PIPE

    EX9

    OK

    NG

    (c) Check the No. 4 exhaust pipe supports. NOTICE: Install No. 4 exhaust pipe support onto the pipe retaining support.

    A137397E01

    2.

    INSTALL EXHAUST PIPE ASSEMBLY FRONT (a) Using vernier calipers, measure the free length of the compression spring. Minimum length (Front Side): 40.5 mm (1.594 in.) Minimum length (Rear Side): 38.5 mm (1.516 in.) If the length is not as specified, replace the compression spring.

    A104634

    EX

    Wooden Block Gasket


    A104635E01

    (b) Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the exhaust manifold. NOTICE: Install the exhaust pipe gasket in the correct direction. Do not damage the outer surface of the exhaust pipe gasket. Do not reuse the exhaust pipe gasket. Do not push in the gasket with the exhaust pipe when connecting it. (c) Install the 3 No. 4 exhaust pipe supports. (d) Install the exhaust front pipe assembly and a new exhaust pipe gasket with the 4 compression springs and 4 bolts. Torque: 43 N*m (439 kgf*cm, 32 ft.*lbf)

    EX10

    1NZ-FE EXHAUST EXHAUST PIPE

    EX
    OK NG

    A119126

    (e) Check the No. 4 exhaust pipe supports. NOTICE: Install No. 4 exhaust pipe support onto the pipe retaining support. 3. 4.
    A137397E01

    INSTALL HEATED OXYGEN SENSOR (See page EC23) INSTALL INSTRUMENT PAD LOWER LH (for Sedan) (See page IP-55) INSTALL REAR CONSOLE BOX ASSEMBLY (See page PB-10) INSTALL CONSOLE BOX CARPET (See page PB-11) INSTALL CONSOLE BOX REAR COVER (for Hatchback) (See page PB-11) INSTALL CONSOLE UPPER REAR PANEL SUBASSEMBLY (for Sedan) (See page IP-89) INSTALL SHIFTING HOLE COVER SUB-ASSEMBLY (for Hatchback Manual Transaxle) (See page PB-12)

    5. 6. 7. 8. 9.

    10. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for Sedan) (See page IP-89) 11. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) 12. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (for Sedan) (See page ME-141) 13. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER (for Sedan) (See page ME-142)

    1NZ-FE EXHAUST EXHAUST PIPE

    EX11

    14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 15. CHECK FOR EXHAUST GAS LEAKAGE

    EX

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