Tru Weld Manual

STANDARD WELD STUDS
A DIVISION OF TFP CORPORATION

P.O. BOX 702
460 LAKE RD.
MEDINA, OHIO 44258
PH. (330) 725-7741

FAX (330) 725-0161
(800) 321-5588
TRU-WELD
Stud Welding
Since1959TruWeldhasbeenanindustryleaderofweldstudsalesandmanufacturing.TRUWELD
manufacturesweldstudfastenersforavastvarietyofapplications.Fromthesmalleverydayhandheld
tools,yardmachinery,etc.toautomobiles,aircrafts,bridges,oceanliners,steelstructurebuildingsand
militaryvehicles;weldstudsareallaroundusinoureverydaylives.
StudWelding
Simplystated,theprocessof"StudWelding"isthefusingofathreadedornonthreadedmetalshaftor
studtoaworkpiecewithahighpowerelectricaldetonationyieldingastrongerbondthanifitwere
forgedortraditionallywelded.
FullServiceManufacturingWithourfullinhousemanufacturingfacility,HeatTreatingandFinishing
departments,TruWeldwilldesignandmanufactureaweldstudtosuityourspecificneedsand
application.
Service,QualityandCompetitivePricingThethreevitalstepsthatmakethebusinessworldgoaround.
Webelievethatwithuncompromisedservice,highqualitymanufacturingandcompetitivepricing,
TRUWELDwillcontinuetoretainourcurrentandgainnewcustomersaroundtheworld.Please
contactustoseeifwecanaddyouasanothersatisfiedcustomer.
ExperienceSince1928TFPCorp.hasbeenmanufacturingColdFormedFasteners.Andnow49years
latersince1959TruWeldhasmaintainedindustryleadershipinweldstudsales,manufacturingand
equipment.
OurexperiencedManagementandStaffiscommittedtoprovidetheutmostinqualityandservicein
everystepofourproduction,whileremainingcompetitiveinthemarketplace.Itisourgoaltomeet
ourcustomer'sneedsmoreeffectivelythanourcompetitorsthroughaprocessofcontinuousquality
improvement.Ourlongstandingrelationshipwithourcustomersandsuppliersisourkeytocontinued
successandgrowth.Ifwecanbeofanyfurtherassistancetoyouandyourcompany,pleasedonot
hesitatetocontactus.
TFPCorporation/TRUWELD
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
http://www.tfpcorp.com
http://www.truweldstudwelding.com
http://www.weldstud.com
TRU-WELD
Stud Welding
TRU-WELD PART NUMBERS
CA08-098-11- [XX-XXX-X]
MATERIAL
LOADSTYLE
LENGTHIN16THSOFANINCH(B/W)
DIAMETERIN16THSOFANINCH
STUDTYPE
EXAMPLE (FROM ABOVE)
STUD TYPE CONCRETE ANCHOR
DIAMETER 1/2 (IN SIXTEENTHS)
BEFORE WELD LENGTH 6-1/8 (IN SIXTEENTHS)
LOAD STYLE BALL LOAD
MATERIAL MILD STEEL (C1015)
STUD TYPE
CODE
TYPE
LOAD STYLE
CODE
TYPE
MATERIAL
CODE
TYPE
CA
CONCRETE ANCHOR
NO LOAD
1010 thru 1020
CD
CAPACITOR DISCHARGE
BALL LOAD
302SS
CS
COLLAR STUD
ALUMINUM
DBA
DEFORMED BAR ANCHOR
304SS
DSC
DECKING SHEAR CONNECTOR
316SS
FER
FERRULE
1018
IT
INTERNAL TAP
430SS
NT
NO THREAD
PSR
PUNCHING SHEAR RESISTOR
SC
SHEAR CONNECTOR
TP
TR
PARTIAL THREAD
THREADED REDUCED WELD
BASE
TT
FULL THREAD
460LakeRoad
Medina,Ohio44256
PART NUMBER EXTENSIONS [XX-XXX-X] ARE RESERVED FOR STUDS

THAT HAVE THREADED EXTENSIONS. APPLIES TO COLLAR STUDS,
IT STUDS, SHOULDER STUDS, AND STACK STUDS.
CD STUDS HAVE A 3 DIGIT EXTENSION ON END (INSTEAD OF 2)
DENOTING FLANGED/NON-FLANGE, TIP, AND MATERIAL.
LONE CHARACTER ON END DESIGNATES SPECIAL MARKING ON
HEAD OR SPECIAL PACKAGING (I.E. IN CANS).
C OR F ON END OF THREADED STUDS DESIGNATES UNC
(COURSE) OR UNF (FINE) THREAD.
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TRU-WELD
Stud Welding
Transposition Chart
STUD
DESCRIPTION
TRU-WELD
TYPE
NELSON
TYPE
ERICO/KSM
TYPE
SWA
TYPE
THREADED (PITCH DIAMETER, WELD

BASE)
TP
CPL
PDB
PT
FULLY THREADED
TT
CFL
PD
FT
THREADED (REDUCED WELD BASE)
TR
CDL
RB
RB
NO THREAD
NT
NBL
SWP
NT
SHOULDER
SBL
SB
SB
COLLAR
CS
CKL
CL
CK
TAPPED
IT
TBL
FBP
TF
CONCRETE ANCHOR
CA
H-4L
HCA
HA
SHEAR CONNECTOR
SC
S-3L
SC
SC
CAPACITOR DISCHARGE
CD
ATA
ATC
ATS
CD
CD
DEFORMED BAR ANCHOR
DBA
D2L
DBA
DA
PSR STUDS
PSR
PSR
THRU-DECK SHEAR CONNECTOR
DSC
460LakeRoad
Medina,Ohio44256
(330)7257741
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TRU-WELD
Stud Welding
Thetypicalpowersourceforstudweldingshouldhaveaconstantcurrent,opencircuit
voltagerangeof70100VDC,rapidcurrentrisetime,andhighcurrentoutputfor
relativelyshorttimeperiods.Thecontrolcircuitofanarcstudweldingsystemregulates
arcdurationthroughouttheweldingcycleandprovidesadjustablecontrolsforvarious
studdiameters.Thecontrolcircuitconsistsofacontactor,timingdevice,andcurrent
control.Theweldtimeisapercentageofsecondsormilliseconds,andthecurrentis
typicallydepictedasamperage.Weldtimeisdeterminedbystuddiameter.
460LakeRoad
Medina,Ohio44256
(330)7257741
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TRU-WELD
Stud Welding
TRU-WELD Arc Stud Weld Gun
Chuck
Ferrule
FerruleGrip
Leg
Trigger
Foot
Theweldstudgunconsistsofthebody,trigger,andliftmechanism.Studgunaccessoriesconsistofthe
chuckorfastenerholder,andanadjustablesupportlegfortheferruleholder(grip).Thechuckand
ferruleholderareeasilychangedtoaccommodatethevariousdiametersofstudsandferrulestobe
used.Anadjustmentfortheliftofthefastenerisprovidedonthestudgun.
Theportable,pistolgripdesignweldgunisofferedin3capacities;
1) LightDuty(Studdiameters1/8to3/8)
2) StandardDuty(Studdiameters1/8to5/8)
3) HeavyDuty(Studdiameters1/8to11/4)
460LakeRoad
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TRU-WELD
Stud Welding
THE STUD WELDING PROCESS

DrawnArcStudWelding
DrawnArcStudWeldingisgenerallyusedtoweldlargediameterfastenerstorougherand
thickerbasemetals.Arcstudsmaybealmostanyshapeandthereareliterallyhundreds,
however,theymusthaveoneendofthefastenerdesignedforarcwelding.Mildsteel,
stainlesssteel,andaluminumareapplicablematerialsforarcstudwelding.
Step1
Step2
Step3
Step4
1)Theweldgunispositionedoverthebasematerialandthemaingunspringispartially
compressed.
2)Thetriggerispressedandthestudliftsoffthebase,drawinganarc.Thearcmeltsthe
endoftheweldstudandthebasematerialbelow.Thearcshield(ferrule)
concentratestheheatbelowtheweldstudandcontainsthemoltenmetalwithinthe
weldzone.
3)Themainspringplungestheweldstuddownintothemoltenpoolofmetalinthebase
material.Thecycleiscompletedinlessthanasecondandtheresultingweldbond
developsthefullstrengthofthefastenerintheweldzone.
4)Theweldguniswithdrawnfromtheweldstudleavingandtheferrule.Theferruleis
brokenawayanddiscarded.
460LakeRoad
Medina,Ohio44256
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TRU-WELD
Stud Welding
THE STUD WELDING PROCESS

CapacitorDischargeStudWelding
CapacitorDischarge(CD)studweldingisgenerallyusedtoweldsmallerdiameterfasteners
tothinbasemetals.Sincetheentireweldcycleiscompletedinmilliseconds,weldscanbe
madewithoutpronounceddistortion,burnthroughorreversesidediscoloration.Aslongas
oneendofthefastenerisdesignedforCDwelding,CDstudscanbemanufacturedinalmost
anyshape.
Step1
Step2
Step3
Step4
1)Theweldgunandstudispositionedagainsttheworkplate.Noferruleisneeded.
2)Storedenergydischargedthroughspecialweld"timing"tipandthestudstarts
downward.
3)Thestudisforceddownwardintothepoolofmoltenmetal.
4)Metalsolidifiesandweldiscompletedinasplitsecond.
460LakeRoad
Medina,Ohio44256
(330)7257741
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TRU-WELD
Stud Welding
STUD WELDING GUIDELINES
Keepweldstudsandferrulescleananddry.
Setthetimefortheappropriateweldbasediameter(seechartbelow).
Settheamperagefortheappropriateweldbasediameter(seechartbelow).
Makesurethenegativepolarityistotheweldstudgunandensureagood,cleanground
connection.
Alignaccessoriessotheyarecenteredandadjustlegssothat3/16to1/4ofthestud
protrudesbeyondtheferrule.
Makesureworksurfaceisrelativelycleansoimpuritiesdonotaffectweld.
Testtheweldsatthebeginningofeachshiftorchangeinstud.Bendtwostuds30degreesafter
cooling(AWSBendTest).
Checkburnoff(1/83/16),color(silverblueandshiny),andweldfillet(360degree).
Visuallyinspectallwelds.
STUDDIAMETER
TIME(Seconds)
CURRENT(Amps)
1/4
.20.25
350450
5/16
.25.30
450600
3/8
.33.40
525700
7/16
.40.45
675750
1/2
.50.55
750925
5/8
.65.70
11001400
3/4
.85.90
14501750
7/8(+)
1.001.20
17001950
STUDDIAMETER
STICKOUT
3/16thru1/2
1/8
5/8thru7/8
3/16
1andover
3/161/4
460LakeRoad
Medina,Ohio44256
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TRU-WELD
Stud Welding
ConcreteAnchorShippingWeightChart
Stud
Diameter
1/4
3/8
1/2
5/8
Stud
Length
11/8
211/16
31/8
41/8
11/4
13/8
15/8
21/8
25/8
31/8
41/8
51/8
61/8
81/8
11/8
13/8
11/2
15/8
21/8
25/8
31/8
35/8
41/8
43/8
51/8
55/16
61/8
81/8
17/16
111/16
115/16
21/8
23/16
211/16
33/16
311/16
43/16
411/16
53/16
63/16
69/16
83/16
103/16
Lbs.
Per1000
22
43
50
63
65
68
77
92
111
124
154
185
212
274
112
125
132
138
166
198
223
246
277
290
326
339
388
495
208
227
248
264
270
319
363
398
444
487
528
604
646
781
946
Pieces
PerBox
2,000
1,000
1,000
600
1,000
1,000
1,000
700
600
500
350
300
200
250
600
500
500
450
400
350
300
200
200
200
150
150
125
100
400
325
300
250
250
250
200
150
150
125
100
90
80
50
100
PoundsPer
Box
48
45
51
38
67
70
79
67
66
62
55
56
44
69
68
65
68
64
70
71
69
51
56
58
45
53
50
50
85
77
78
68
71
81
75
62
69
63
55
55
52
40
98
PiecesPer
Pallet
54,000
27,000
27,000
16,200
27,000
27,000
27,000
18,900
16,200
13,500
9,450
8,100
5,400
2,250
16,200
13,500
13,500
12,150
10,800
9,450
8,100
5,400
5,400
5,400
4,050
4,050
3,375
2,700
10,800
8,775
8,100
6,750
6,750
6,750
5,400
4,050
4,050
3,375
2,700
2,430
2,160
1,350
900
PoundsPer
Pallet
1,296
1,215
1,377
1,026
1,809
1,890
2,133
1,809
1,782
1,674
1,485
1,512
1,188
1,863
1,836
1,755
1,836
1,728
1,890
1,917
1,863
1,377
1,512
1,566
1,215
1,431
1,350
1,350
2,295
2,079
2,106
1,836
1,917
2,187
2,025
1,674
1,863
1,701
1,485
1,485
1,404
1,080
882
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
ShearConnectorShippingWeightChart
Stud
Diameter
3/4
7/8
3/4
ThruDeck
Stud
Length
23/16
211/16
33/16
311/16
43/16
411/16
53/16
511/16
63/16
611/16
73/16
83/16
93/16
103/16
33/16
311/16
43/16
411/16
53/16
511/16
63/16
611/16
73/16
83/16
93/16
103/16
31/4
41/4
51/4
61/4
71/4
81/4
91/4
33/8
37/8
43/8
47/8
53/8
57/8
63/8
460LakeRoad
Medina,Ohio44256
PoundsPer
1000Pieces
352
414
478
548
600
672
735
797
852
905
968
1,105
1,222
1,339
631
709
796
878
961
1,067
1,137
1,236
1,306
1,496
1,666
1,836
894
1,079
1,302
1,514
1,737
1,978
2,193
500
567
625
683
754
810
925
Pieces
PerBox
200
150
125
100
100
75
60
60
60
70
60
50
100
100
100
100
100
80
75
60
50
50
45
40
75
75
75
50
50
40
85
85
50
125
100
100
75
60
60
60
(330)7257741
(330)7250161Fax
[email protected]
Pounds
PerBox
71
62
60
55
62
51
44
48
50
64
59
56
126
137
66
74
82
72
75
65
57
63
59
59
125
139
70
57
67
63
154
171
111
62
58
62
51
45
49
56
Pieces
PerPallet
9,600
7,200
6,000
4,800
4,800
3,600
2,880
2,880
2,880
1,890
1,620
1,350
900
900
2,700
2,700
2,700
2,160
2,025
1,620
1,350
1,350
1,215
1,080
675
675
2,025
1,350
1,350
1,080
765
765
360
6,000
4,800
4,800
3,600
2,880
2,880
2,880
Pounds
PerPallet
3,408
2,976
2,880
2,640
2,976
2,448
2,112
2,304
2,400
1,728
1,593
1,512
1,134
1,233
1,782
1,998
2,214
1,944
2,025
1,755
1,539
1,701
1,593
1,593
1,125
1,251
1,890
1,539
1,809
1,701
1,350
1,539
819
2,976
2,784
2,976
2,448
2,160
2,352
2,688
TRU-WELD
Stud Welding
Estimated Weights for Threaded Studs In Pounds Per 1000 Pieces

Length
3/4
1
11/4
11/2
13/4
2
21/4
21/2
23/4
3
31/4
31/2
33/4
4
41/4
41/2
43/4
5
1/4
8.3
11.0
13.8
16.5
19.3
22.0
24.8
27.5
30.3
33.0
35.8
38.5
41.3
44.0
46.8
49.5
52.3
55.0
5/16
12.8
17.0
21.3
25.5
29.8
34.0
38.3
42.5
46.8
51.0
55.3
59.5
63.8
68.0
72.3
76.5
80.8
85.0
3/8
18.8
25.0
31.3
37.5
43.8
50.0
56.3
62.5
68.8
75.0
81.3
87.5
93.8
100.0
106.3
112.5
118.8
125.0
7/16
25.5
34.0
42.5
51.0
59.5
68.0
76.5
85.0
93.5
102.0
110.5
119.0
127.5
136.0
144.5
153.0
161.5
170.0
1/2
34.5
46.0
57.5
69.0
80.5
92.0
103.5
115.0
126.5
138.0
149.5
161.0
172.5
184.0
195.5
207.0
218.5
230.0
5/8
70.0
87.5
105.0
122.5
140.0
157.5
175.0
192.5
210.0
227.5
245.0
262.5
280.0
297.5
315.0
332.5
350.0
3/4
133.8
160.5
187.3
214.0
240.8
267.5
294.3
321.0
347.8
374.5
401.3
428.0
454.8
481.5
508.3
535.0
7/8
243.8
284.4
325.0
365.6
406.3
446.9
487.5
528.1
568.8
609.4
650.0
690.6
731.3
771.9
812.5
Estimated Weights of No Thread Studs in Pounds Per 1000 Pieces

Length
3/4
1
11/4
11/2
13/4
2
21/4
21/2
23/4
3
31/4
31/2
33/4
4
41/4
41/2
43/4
5
3/16
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
34.0
36.0
38.0
40.0
1/4
10.5
14.0
17.5
21.0
24.5
28.0
31.5
35.0
38.5
42.0
45.5
49.0
52.5
56.0
59.5
63.0
66.5
70.0
460LakeRoad
Medina,Ohio44256
5/16
16.4
21.8
27.3
32.7
38.2
43.6
49.1
54.5
60.0
65.4
70.9
76.3
81.8
87.2
92.7
98.1
103.6
109.0
3/8
23.5
31.3
39.1
47.0
54.8
62.6
70.4
78.3
86.1
93.9
101.7
117.4
125.2
128.6
133.0
140.9
148.7
156.5
7/16
31.9
42.5
53.1
63.8
74.4
85.0
95.6
106.3
116.9
127.5
138.1
148.8
159.4
170.0
180.6
191.3
201.9
212.5
(330)7257741
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1/2
41.7
55.6
69.5
83.4
97.3
111.2
125.1
139.0
152.9
166.8
180.7
194.7
208.5
222.4
236.3
250.2
264.1
278.0
5/8
86.6
108.3
129.9
151.6
173.2
194.9
216.5
238.2
259.8
281.5
303.1
324.8
346.4
368.1
389.7
411.4
433.0
3/4
156.0
187.2
218.4
249.6
280.8
312.0
343.2
374.4
405.6
436.8
468.0
499.2
530.4
561.6
592.8
624.0
7/8
254.0
297.5
340.0
382.5
425.0
467.5
510.0
552.5
595.0
637.5
680.0
722.5
765.0
807.5
850.0
TRU-WELD
Stud Welding
STANDARD FERRULES
SUPPLIEDWITHTRUWELDSTUDS
F1
(Standard Duty)
P
(Pitch Diameter Stud)
C
(Collar Stud)
FHD
(Heavy Duty)
R
(Reduced Base)
THETRUWELDFERRULE(ARCSHIELD)IS
SPECIALLYDESIGNEDTOWITHSTAND
HEATSHOCKASWELLASREASONABLY
HIGHTEMPERATURESWITHOUTMELTING
ORBREAKING.THETRUWELDFERRULE
COMPLIMENTSTHEUNIFORMFLUXLOAD
TOAFFECTATOPQUALITYWELD.
SPECIALFERRULESAREALSOAVAILABLE
UPONREQUEST.
TD
(Thru Deck)
A2
(Angle Ferrule)
1)THEFFERRULEISALSOAVAILABLEINTHELOW
PROFILEVERSIONS.
2)THEAFERRULEPICTUREDABOVEISTHE
COMBINATIONINSIDEOUTSIDEANGLEFERRULE.
THEINSIDEONLYANDOUTSIDEONLYFERRULES
AREALSOSTANDARDSTOCKITEMS.
INSIDEANGLE
OUTSIDEANGLE
460LakeRoad
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TRU-WELD
Stud Welding
STANDARD FERRULES
TYPE
FHD
C
R
TD
A
NOMINAL
SIZE
TRU-WELD
PART NUMBER
3/16
FER03-F
.390
.390 or .250
.281
.156
1/4
FER04-F
.455
.390 or .250
.380
.156
5/16
FER05-F
.578
.390
.445
.156
3/8
FER06-F
.640
.390
.505
.156
7/16
FER07-F
.703
.422
.585
.188
1/2
FER08-F
.795
.438
.650
.188
5/8
FER10-F
1.030
.516
.785
.188
3/4
FER12-F
1.218
.656
1.030
.188
7/8
FER14-F
1.406
.732
1.210
.188
FER16-F
1.610
.820
1.406
.188
1/4
FER04-FHD
.645
.390
.515
.150
3/8
FER06-FHD
.800
.400
.645
.150
1/2
FER08-FHD
.875
.455
.785
.185
5/8
FER10-FHD
1.230
.520
1.035
.185
1/4
FER04-C
.875
.250
.785
.125
5/16
FER05-C
.875
.250
.785
.125
3/8
FER06-C
.875
.250
.785
.125
1/2
FER08-C
1.203
.281
1.045
.156
1/4
FER04-P
.455
.250
.380
.125
5/16
FER05-P
.535
.250
.445
.125
3/8
FER06-P
.595
.265
.505
.125
7/16
FER07-P
.675
.329
.585
.156
1/2
FER08-P
.740
.362
.650
.156
5/8
FER10-P
.905
.433
.785
.156
3/4
FER12-P
1.150
.526
1.030
.187
7/8
FER14-P
1.330
.593
1.203
.187
FER16-P
1.526
.661
1.406
.187
3/8
FER06-R
.595
.250
.505
.125
7/16
FER07-R
.675
.250
.585
.125
1/2
FER08-R
.740
.281
.650
.156
5/8
FER10-R
.875
.281
.785
.156
3/4
FER12-R
1.030
.375
.921
.187
1/2
FER08-TD
.800
.450
.645
.185
5/8
FER10-TD
1.015
.525
.775
.185
3/4
FER12-TD
1.335
.600
1.210
.185
7/8
FER14-TD
1.528
.666
1.406
.200
1/4
FER04-A
.455
.500
.380
.156
3/8
FER06-A
.640
.480
.505
.156
1/2
FER08-A
.795
.688
.650
.188
5/8
FER10-A
1.030
.875
.785
.188
3/4
FER12-A
1.218
.875
1.030
.188
TRU-WELD
Stud Welding
HEADEDCONCRETEANCHOR FULLWELDBASE
TYPECASTUD
TYPEFFERRULESUPPLIED
HeadDiameter(HD)1/2forall1/4HeadedConcreteAnchors.
HeadHeight(HT)3/16forall1/4HeadedConcreteAnchors.
WELDSTUDSPECIFICATIONS
Diameter
Length
1/4
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
1-1/8
CA0401811
2,000
27
54,000
48 lbs.
1,296 lbs.
22 lbs.
1/4
2-11/16
CA0404311
1,000
27
27,000
45 lbs.
1,215 lbs.
43 lbs.
1/4
3-1/8
CA0405011
1,000
27
27,000
51 lbs.
1,377 lbs.
50 lbs.
1/4
4-1/8
CA0406611
600
27
16,200
38 lbs.
1,026 lbs.
63 lbs.
ConcreteAnchorsareusedinalltypesofconcrete
connections.Theycanbeweldedtoaflatsurface,ortothe
insideoroutsideofanangle.
Length:Lengthislistedbeforeweld.Studdiameters1/4will
beapprox.1/8shorterafterwelding.
TRUWELDconcreteanchorscanbemadeinanylengthabove
thestandardminimum.
Material:Lowcarbonsteel,ASTMA29,10101020.CAStuds
arealsoavailableinweldablestainlesssteel.Type302isthe
mostcommonlyused.Othergradesofstainlesssteel(except
Type303)areavailablewhenrequired.
MechanicalPropertyRequirements
TypeA
TypeB
TensileStrength
61,000psi
min.
65,000psi
min.
YieldStrength
49,000psi
min.
51,000psi
min.
Elongation(%in2in.)
17%min.
20%min.
Elongation(%in5xdia.)
14%min.
15%min.
ReductionofArea
50%min.
50%min.
CHUCK
PART#
FOOT
PART#
GRIP
PART#
FERRULEFOOTPLAT
(DUALLEG)
B1C
GC025(Standard
Duty)
QN025(Standard
Duty)
B1C
GC037
(HeavyDuty)
QN037
(HeavyDuty)
CN050
TypeAStudsaregeneralpurposestuds.
TypeBStudsareheaded,bent,orofotherconfigurationthat
areusedasanessentialcomponentincompositebeamdesign
andconstruction.
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
TYPECASTUD
Diameter(HD)3/4forall3/8HeadedConcreteAnchors.
Diameter
Length
3/8
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
1-3/8
CA0602211
1,000
27
27,000
70 lbs.
1,890 lbs.
68 lbs.
3/8
1-5/8
CA0602611
1,000
27
27,000
79 lbs.
2,133 lbs.
77 lbs.
3/8
2-1/8
CA0603411
700
27
18,900
67 lbs.
1,809 lbs.
92 lbs.
3/8
2-5/8
CA0604211
600
27
16,200
66 lbs.
1,782 lbs.
111 lbs.
3/8
3-1/8
CA0605011
500
27
13,500
62 lbs.
1,674 lbs.
124 lbs.
3/8
4-1/8
CA0606611
350
27
9,450
55 lbs.
1,485 lbs.
154 lbs.
3/8
5-1/8
CA0608211
300
27
8,100
56 lbs.
1,512 lbs.
185 lbs.
3/8
6-1/8
CA0609811
200
27
5,400
44 lbs.
1,188 lbs.
212 lbs.
3/8
8-1/8
CA0613011
250
2,250
69 lbs.
1,863 lbs.
274 lbs.
ConcreteAnchorsareusedinalltypesofconcrete
beapprox.1/8shorterafterwelding.TRUWELDconcrete
anchorscanbemadeinanylengthabovethestandard
minimum.
Material:Lowcarbonsteel,ASTMA29,10101020.CAStuds
mostcommonlyused.
CHUCK
PART#
FOOT
PART#
GRIP
PART#
FERRULEFOOTPLATE
(DUALLEG)
B1C
GC037(Standard
Duty)
QN037
(StandardDuty)
B1C
GC050
(HeavyDuty)
QN050
(HeavyDuty)
CH037
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeA
TypeB
61,000psi
min.
49,000psi
min.
65,000psi
min.
51,000psi
min.
Elongation(%in2in.)
17%min.
20%min.
14%min.
15%min.
ReductionofArea
50%min.
50%min.
TensileStrength
YieldStrength
andconstruction.
TRU-WELD
Stud Welding
TYPECASTUD
HeadDiameter(HD)1forall1/2HeadedConcreteAnchors.
Diameter
Length
1/2
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
1-1/8
CA0801811
600
27
16,200
68 lbs.
1,836 lbs.
112 lbs.
1/2
1-1/2
CA0802411
500
27
13,500
68 lbs.
1,836 lbs.
132 lbs.
1/2
1-5/8
CA0802611
450
27
12,150
64 lbs.
1,728 lbs.
138 lbs.
1/2
2-1/8
CA0803411
400
27
10,800
67 lbs.
1,809 lbs.
166 lbs.
1/2
2-5/8
CA0804211
350
27
9,450
71 lbs.
1,917 lbs.
198 lbs.
1/2
3-1/8
CA0805011
300
27
8,100
68 lbs.
1,836 lbs.
223 lbs.
1/2
4-1/8
CA0806611
200
27
5,400
56 lbs.
1,512 lbs.
277 lbs.
1/2
5-5/16
CA0808511
150
27
4,050
52 lbs.
1,404 lbs.
339 lbs.
1/2
6-1/8
CA0809811
125
27
3,375
49 lbs.
1,323 lbs.
388 lbs.
1/2
8-1/8
CA0813011
100
27
2,700
50 lbs.
1,350 lbs.
495 lbs.
1/2
10-1/8
CA0816211
75
27
2,025
51 lbs.
1,377 lbs.
680 lbs.
1/2
12-1/8
CA0819411
ConcreteAnchorsareusedinalltypesofconcreteconnections.Theycanbe
weldedtoaflatsurface,ortotheinsideoroutsideofanangle.
Length:Lengthislistedbeforeweld.Studdiameters1/2willbeapprox.1/8
shorterafterwelding.TRUWELDconcreteanchorscanbemadeinanylength
abovethestandardminimum.
Material:Lowcarbonsteel,ASTMA29,10101020.CAStudsarealsoavailable
inweldablestainlesssteel.Type302isthemostcommonlyused.
CHUCK
PART#
FOOT
PART#
GRIP
PART#
FERRULEFOOTPLATE
(DUALLEG)
B1C
GC050(Standard
Duty)
QN050
(StandardDuty)
GC062
(HeavyDuty)
QN062
(HeavyDuty)
CH050
B2C
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeA
TypeB
61,000psi
min.
49,000psi
min.
65,000psi
min.
51,000psi
min.
Elongation(%in2in.)
17%min.
20%min.
14%min.
15%min.
ReductionofArea
50%min.
50%min.
TensileStrength
YieldStrength
TypeBStudsareheaded,bent,orofotherconfigurationthatare
usedasanessentialcomponentincompositebeamdesignand
construction.
TRU-WELD
Stud Welding
TYPECASTUD
Diameter
Length
5/8
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000Piece
Weight
1-7/16
CA1002311
400
27
10,800
85 lbs.
2,295 lbs.
208 lbs.
5/8
1-11/16
CA1002711
325
27
8,775
77 lbs.
2,079 lbs.
227 lbs.
5/8
1-15/16
CA1003111
300
27
8,100
78 lbs.
2,106 lbs.
248 lbs.
5/8
2-1/8
CA1003411
250
27
6,750
68 lbs.
1,836 lbs.
264 lbs.
5/8
2-3/16
CA1003511
250
27
6,750
71 lbs.
1,917 lbs.
270 lbs.
5/8
2-11/16
CA1004311
250
27
6,750
81 lbs.
2,187 lbs.
319 lbs.
5/8
3-3/16
CA1005111
200
27
5,400
75 lbs.
2,025 lbs.
363 lbs.
5/8
3-11/16
CA1005911
150
27
4,050
75 lbs.
1,674 lbs.
398 lbs.
5/8
4-3/16
CA1006711
150
27
4,050
62 lbs.
1,863 lbs.
444 lbs.
5/8
4-11/16
CA1007511
125
27
3,375
69 lbs.
1,701 lbs.
487 lbs.
Length:Lengthislistedbeforeweld.Studdiameters5/8willbeapprox.3/16
shorterafterwelding.TRUWELDconcreteanchorscanbemadeinanylength
Material:Lowcarbonsteel,ASTMA29,10101020.CAStudsarealsoavailable
inweldablestainlesssteel.Type302isthemostcommonlyused.
TypeA
TypeB
61,000psi
min.
49,000psi
min.
65,000psi
min.
51,000psi
min.
Elongation(%in2in.)
17%min.
20%min.
14%min.
15%min.
ReductionofArea
50%min.
50%min.
TensileStrength
YieldStrength
CHUCK
PART#
FOOT
PART#
GRIP
PART#
FERRULEFOOTPLATE
(DUALLEG)
B2C
GC062(Standard
Duty)
QN062
(StandardDuty)
B2C
GC075
(HeavyDuty)
QN075
(HeavyDuty)
CH075
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
andconstruction.
TRU-WELD
Stud Welding
TYPECASTUD
Diameter
Length
5/8
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
5-3/16
CA1008311
100
27
2,700
55 lbs.
1,485 lbs.
528 lbs.
5/8
6-9/16
CA1010211
90
27
2,430
55 lbs.
1,485 lbs.
604 lbs.
5/8
8-3/16
CA1013111
80
27
2,160
52 lbs.
1,404 lbs.
646 lbs.
5/8
9-3/16
CA1014711
150
1,350
117 lbs.
1,053 lbs.
781 lbs.
5/8
10-3/16
CA1016311
100
900
98 lbs.
882 lbs.
946 lbs.
Length:Lengthislistedbeforeweld.Studdiameters5/8willbeapprox.
3/16shorterafterwelding.TRUWELDconcreteanchorscanbemadeinany
lengthabovethestandardminimum.
Material:Lowcarbonsteel,ASTMA29,10101020.CAStudsarealso
availableinweldablestainlesssteel.Type302isthemostcommonlyused.
FOOT
PART#
GRIP
PART#
FERRULEFOOTPLATE
(DUALLEG)
B2C
GC062(Standard
Duty)
QN062
(StandardDuty)
B2C
GC075
(HeavyDuty)
QN075
(HeavyDuty)
CH075
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeA
TypeB
61,000psi
min.
49,000psi
min.
65,000psi
min.
51,000psi
min.
Elongation(%in2in.)
17%min.
20%min.
14%min.
15%min.
ReductionofArea
50%min.
50%min.
TensileStrength
YieldStrength
CHUCK
PART#
andconstruction.
TRU-WELD
Stud Welding
SHEARCONNECTOR FULLWELDBASE
(3/4THRUDECKSHEARCONNECTORSONNEXTPAGE)
TYPESCSTUD
HeadDiameter(HD)11/4forall3/4headedShearConnectors.
HeadHeight(HT)3/8forall3/4headedShearConnectors.
Diameter
3/4
Length
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
3-3/16
SC1205111
125
48
6,000
60 lbs.
2,880 lbs.
478 lbs.
3/4
3-11/16
SC1205911
100
48
4,800
55 lbs.
2,640 lbs.
548 lbs.
3/4
4-3/16
SC1206711
100
48
4,800
63 lbs.
3,024 lbs.
600 lbs.
3/4
4-11/16
SC1207511
75
27
2,025
51 lbs.
1,377 lbs.
672 lbs.
3/4
5-3/16
SC1208311
60
48
2,880
43 lbs.
2,064 lbs.
735 lbs.
3/4
5-11/16
SC1209111
60
48
2,880
47 lbs.
2.256 lbs.
783 lbs.
3/4
6-3/16
SC1209911
60
48
2,880
51 lbs.
2,448 lbs.
852 lbs.
3/4
6-11/16
SC1210711
80
27
2,160
75 lbs.
2,025 lbs.
938 lbs.
3/4
7-3/16
SC1211511
60
27
1,620
59 lbs.
1,593 lbs.
968 lbs.
3/4
8-3/16
SC1213111
50
27
1,350
56 lbs.
1,512 lbs.
1,105 lbs.
3/4
9-3/16
SC1214711
100
900
123 lbs.
1,107 lbs.
1,222 lbs.
3/4
10-3/16
SC1216311
100
900
137 lbs.
1,233 lbs.
1,339 lbs.
3/4
12-3/16
SC1219511
1,100
1,100
1,760 lbs.
1,760 lbs.
1,599 lbs.
3/4
16-3/16
SC1225911
1,000
1,000
2,000 lbs.
2,000 lbs.
2,000 lbs.
ShearConnectorsareusedinalltypesofconcrete
beapprox.1/8shorterafterweld.
TRUWELDshearconnectorscanbemadeinanylength
Material:Lowcarbonsteel,ASTMA29,10101020.SCStuds
mostcommonlyused.
CHUCK
PART#
FOOT
PART#
GRIP
PART#
FERRULEFOOT
PLATE(DUALLEG)
CH075
B2C
GC075
QN075
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeA
TypeB
61,000psi
min.
49,000psi
min.
65,000psi
min.
51,000psi
min.
Elongation(%in2in.)
17%min.
20%min.
Elongation(%in5x
dia.)
14%min.
15%min.
ReductionofArea
50%min.
50%min.
TensileStrength
YieldStrength
d
t ti
TRU-WELD
Stud Welding
THRUDECKSHEARCONNECTOR
TYPEDSCSTUD
HeadDiameter(HD)11/4forall3/4ThruDeckShearConnectors.
HeadHeight(HT)3/8forall3/4ThruDeckShearConnectors.
Diameter
Length
3/4
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
3-3/8
DSC1205411
125
48
6,000
62 lbs.
2,976 lbs.
500 lbs.
3/4
3-7/8
DSC1206211
100
48
4,800
58 lbs.
2,784 lbs.
567 lbs.
3/4
4-3/8
DSC1207011
100
48
4,800
62 lbs.
2,976 lbs.
634 lbs.
3/4
4-7/8
DSC1207811
75
48
3,600
51 lbs.
2,448 lbs.
701 lbs.
3/4
5-3/8
DSC1208611
60
48
2,880
45 lbs.
2,160 lbs.
754 lbs.
3/4
5-7/8
DSC1209411
60
48
2,880
49 lbs.
2,352 lbs.
810 lbs.
3/4
6-3/8
DSC1210211
60
48
2,880
53 lbs.
2,544 lbs.
883 lbs.
ThruDeckShearConnectorsareusedinalltypesofconcrete
TRUWELDthrudeckshearconnectorscanbemadeinany
Material:Lowcarbonsteel,ASTMA29,10101020.DSCStuds
mostcommonlyused.
CHUCK
PART#
THRUDECKFOOT THRUDECKFERRULE
ASSEMBLY
GRIP
B00211A
CH075
B00601
B00211P
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeA
TypeB
61,000psi 65,000psi
TensileStrength
min.
min.
49,000psi 51,000psi
YieldStrength
min.
min.
Elongation(%in2in.)
17%min.
20%min.
14%min.
15%min.
ReductionofArea
50%min.
50%min.
andconstruction.
TRU-WELD
Stud Welding
TYPESCSTUD
HeadDiameter(HD)13/8forall7/8ShearConnectors.
HeadHeight(HT)3/8forall7/8ShearConnectors.
Diameter
Length
7/8
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
3-3/16
SC1405111
100
27
2,700
66 lbs.
1,782 lbs.
660 lbs.
7/8
3-11/16
SC1405911
100
27
2,700
74 lbs.
1,998 lbs.
709 lbs.
7/8
4-3/16
SC1406711
100
27
2,700
80 lbs.
2,160 lbs.
796 lbs.
7/8
5-3/16
SC1408311
75
27
2,025
73 lbs.
1,971 lbs.
961 lbs.
7/8
6-3/16
SC1409911
50
27
1,350
57 lbs.
1,539 lbs.
1,137 lbs.
7/8
7-3/16
SC1411511
45
27
1,215
59 lbs.
1,593 lbs.
1,306 lbs.
7/8
8-3/16
SC1413111
40
27
1,080
59 lbs.
1,593 lbs.
1,496 lbs.
7/8
9-3/16
SC1414711
75
675
125 lbs.
1,125 lbs.
1,666 lbs.
7/8
10-3/16
SC1416311
75
675
135 lbs.
1,215 lbs.
1,836 lbs.
7/8
12-3/16
SC1419511
825
825
1,793 lbs.
1,793 lbs.
2,173 lbs.
TRUWELDshearconnectorscanbemadeinanylengthabove
thestandardminimum.
mostcommonlyused.
CHUCK
PART#
FOOT
PART#
GRIP
PART#
FERRULEFOOT
PLATE(DUALLEG)
CH087
B3C
GC087
QN087
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeA
TypeB
61,000psi
min.
49,000psi
min.
65,000psi
min.
51,000psi
min.
Elongation(%in2in.)
17%min.
20%min.
Elongation(%in5x
dia.)
14%min.
15%min.
ReductionofArea
50%min.
50%min.
TensileStrength
YieldStrength
andconstruction.
TRU-WELD
Stud Welding
TYPESCSTUD
HeadDiameter(HD)15/8forall1ShearConnectors.
HeadHeight(HT)1/2forall1ShearConnectors.
Diameter
Length
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
3-1/4
SC1605211
75
27
2,025
70 lbs.
1,890 lbs.
894 lbs.
4-1/4
SC1606811
50
27
1,350
57 lbs.
1,539 lbs.
1,079 lbs.
5-1/4
SC1608411
50
27
1,350
70 lbs.
1,890 lbs.
1,302 lbs.
6-1/4
SC1610011
40
27
1,080
63 lbs.
1,701lbs.
1,514 lbs.
7-1/4
SC1611611
85
765
154 lbs.
1,386 lbs.
1,737 lbs.
8-1/4
SC1613211
85
765
173 lbs.
1,557 lbs.
1,978 lbs.
9-1/4
SC1614811
80
720
180 lbs.
1,620 lbs.
2,193 lbs.
Length:Lengthislistedbeforeweld.Studdiameters1willbe
approx.1/4shorterafterweld.
TRUWELDshearconnectorscanbemadeinanylengthabove
thestandardminimum.
mostcommonlyused.
CHUCK
PART#
FOOT
PART#
GRIP
PART#
FERRULEFOOT
PLATE(DUALLEG)
CH100
B3C
GC100
QN100
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeA
TypeB
61,000psi 65,000psi
TensileStrength
min.
min.
49,000psi 51,000psi
YieldStrength
min.
min.
Elongation(%in2in.)
17%min.
20%min.
14%min.
15%min.
ReductionofArea
50%min.
50%min.
andconstruction.
TRU-WELD
Stud Welding
DEFORMEDBARANCHORS
TYPEDBASTUD
NOTHREADFULLWELDBASE
Diameter
Length
3/8
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000Piece
Weight
10-1/8
DBA0616218
150
18
2,700
46 lbs.
828 lbs.
288 lbs.
3/8
12-1/8
DBA0619418
150
18
2,700
55 lbs.
990 lbs.
344 lbs.
3/8
18-1/8
DBA0629018
150
12
1,800
80 lbs.
960 lbs.
515 lbs.
3/8
24-1/8
DBA0638618
150
1,200
108 lbs.
864 lbs.
685 lbs.
3/8
30-1/8
DBA0648218
150
1,050
130 lbs.
910 lbs.
897 lbs.
3/8
36-1/8
DBA0657618
150
900
156 lbs.
936 lbs.
1,029 lbs.
3/8
48-1/8
DBA0677018
150
900
208 lbs.
1,248 lbs.
1,394 lbs.
DeformedBarAnchorsaredesignedforweldandbearing
platesinconcreteconnections.
Length:Lengthislistedbeforeweld.Studdiameters3/8and
belowwillbeapprox.1/8shorterafterwelding.
TRUWELDDeformedBarAnchorscanbemadeinanylength
Material:LowcarbonsteelASTMA496
CHUCK
PART#
FOOT
PART#
B1C
CN037
B1C
GRIP
PART#
GC037
(StandardDuty)
GC050
(HeavyDuty)
FERRULEFOOT
PLATE(DUALLEG)
QN037
(StandardDuty
QN050
(HeavyDuty)
TypeC
TensileStrength
YieldStrength(0.5%offset)
80,000psimin.
(552MPa)
70,000psimin.
(485MPa)
Type C Studsarecoldworkeddeformedsteelbars
manufacturedinaccordancewithspecificationASTMA496
havinganominaldiameterequivalenttothediameterofa
plainwirehavingthesameweightperfootasthedeformed
wire.ASTMA496specifiesamaximumdiameterof0.628in.
(16mm).Anybarsuppliedabovethatdiametermusthavethe
samephysicalcharacteristicsregardingdeformationsas
requiredbyASTMA496.
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
DEFORMEDBARANCHORS
TYPEDBASTUD
Diameter
Length
1/2
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000Piece
Weight
8-1/8
DBA0813018
100
18
1,800
44 lbs.
792 lbs.
451 lbs.
1/2
10-1/8
DBA0816218
100
18
1,800
54 lbs.
972 lbs.
529 lbs.
1/2
12-1/8
DBA0819418
100
18
1,800
67 lbs.
1,206 lbs.
680 lbs.
1/2
18-1/8
DBA0829018
100
12
1,200
98 lbs.
1,176 lbs.
972 lbs.
1/2
24-1/8
DBA0838618
100
800
128 lbs.
1,024 lbs.
1,292 lbs.
1/2
30-1/8
DBA0848218
100
700
160 lbs.
1,120 lbs.
1,560 lbs.
1/2
36-1/8
DBA0857818
100
600
192 lbs.
1,152 lbs.
1,879 lbs.
1/2
42-1/8
DBA0867418
100
600
222 lbs.
1,332 lbs.
2,174 lbs.
1/2
48-1/8
DBA0877018
100
600
256 lbs.
1,536 lbs.
2,502 lbs.
1/2
60-1/8
DBA0896218
100
100
314 lbs.
314 lbs.
3,140 lbs.
TensileStrength
FOOT
PART#
B1C
CN050
B2C
GRIP
PART#
GC050
(StandardDuty)
GC062
(HeavyDuty)
460LakeRoad
Medina,Ohio44256
FERRULEFOOTPLATE
(DUALLEG)
QN050
(StandardDuty)
QN062
(HeavyDuty)
(330)7257741
(330)7250161Fax
[email protected]
80,000psimin.
(552MPa)
70,000psimin.
(485MPa)
Type C Studs arecoldworkeddeformedsteelbars

requiredbyASTMA496.
CHUCK
PART#
TypeC
TRU-WELD
Stud Welding
DEFORMEDBARANCHORS
TYPEDBASTUD
Diameter
Length
5/8
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
12-3/16
DBA1019518
50
18
900
51 lbs.
918 lbs.
997 lbs.
5/8
18-3/16
DBA1029118
50
12
600
76 lbs.
912 lbs.
1,633 lbs.
5/8
24-3/16
DBA1038718
50
400
102 lbs.
816 lbs.
2,136 lbs.
5/8
30-3/16
DBA1048318
50
350
126 lbs.
882 lbs.
2,666 lbs.
5/8
36-3/16
DBA1057918
50
300
151 lbs.
906 lbs.
3,196 lbs.
5/8
42-3/16
DBA1067518
50
400
176 lbs.
1,408 lbs.
3,482 lbs.
5/8
48-3/16
DBA1077118
50
300
197 lbs.
1,182 lbs.
3,962 lbs.
Length:Lengthislistedbeforeweld.Studdiameters5/8
willbeapprox.3/16shorterafterwelding.
TRUWELDDeformedBarAnchorscanbemadeinany
CHUCK
PART#
FOOT
PART#
B2C
CN062
B2C
GRIP
PART#
GC062
(StandardDuty)
GC075
(HeavyDuty)
FERRULEFOOT
PLATE(DUALLEG)
QN062
(StandardDuty)
QN075
(HeavyDuty)
TypeC
TensileStrength
80,000psimin.
(552MPa)
70,000psimin.
(485MPa)
TypeCStudsarecoldworkeddeformedsteelbars
requiredbyASTMA496.
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
DEFORMEDBARANCHORS
TYPEDBASTUD
Diameter
Length
3/4
WELDSTUDPACKAGING
WELDSTUDWEIGHTS
TRUWELD
PartNumber
Pieces
Per
Box
Boxes
Per
Pallet
Pieces
Per
Pallet
Box
Weight
Pallet
Weight
1,000
Piece
Weight
12-3/16
DBA1219518
40
18
720
60 lbs.
1,080 lbs.
1,525 lbs.
3/4
18-3/16
DBA1229118
40
12
480
87 lbs.
1,044 lbs.
2,276 lbs.
3/4
24-3/16
DBA1238718
40
320
115 lbs.
920 lbs.
3,027 lbs.
3/4
30-3/16
DBA1248318
40
240
142 lbs.
852 lbs.
3,778 lbs.
3/4
36-3/16
DBA1257918
40
240
175 lbs.
1,050 lbs.
4,529 lbs.
3/4
42-3/16
DBA1267518
40
240
205 lbs.
1,230 lbs.
5,125 lbs.
3/4
48-3/16
DBA1277118
40
240
226 lbs.
1,356 lbs.
5,650 lbs.
CHUCK
PART#
FOOT
PART
#
GRIP
PART#
FERRULEFOOT
PLATE(DUALLEG)
CN075
B2C
GC075
(StandardDuty)
QN075
(StandardDuty)
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeC
TensileStrength
80,000psimin.
(552MPa)
70,000psimin.
(485MPa)
Type C Studsarecoldworkeddeformedsteelbars
requiredbyASTMA496.
TRU-WELD
Stud Welding
PUNCHINGSHEARRESISTOR
TYPEPSRSTUD
HEADEDCONCRETEANCHORFULLWELDBASE
HD
HT
FD
FH
Head
Diameter
Head
Height
Fillet
Diameter
Fillet
Height
PSR0605511
1.190
.260
1/2
1/8
2-5/8
PSR0804211
1.580
.330
11/16
5/32
5/8
3-3/4
PSR0806011
1.980
.400
7/8
3/16
3/4
4-3/8
PSR0807011
2.370
.470
1-1/16
1/4
Diameter
Length
TRUWELD
PartNumber
3/8
3-7/16
1/2
1)TruWeldstudsareavailableinanylengthabovethestandard
minimum.
2)ListedFerruleaboveisforthestandardflatdownhandposition.
Diameter
FOOT
PART#
GRIP
PART#
FERRULEFOOTPLATE
(DUALLEG)
3/8
B1C
GC037
QN037
1/2
B1C
GC050
QN050
5/8
B2C
GC062
QN062
3/4
B2C
GC075
QN075
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TypeB
TensileStrength
65,000psimin.
YieldStrength
51,000psimin.
Elongation(%in2in.)
20%min.
15%min.
ReductionofArea
50%min.
TRU-WELD
Stud Welding
NOTHREAD STUD FULLWELDBASE

TYPENTSTUD
Stud
Diameter
Length
(BW)
FD
FH
WeldFillet
Diameter
WeldFillet
Height
1/4
7/8
NT0401411
23/64
7/64
FER04F
5/16
7/8
NT0501411
7/16
7/64
FER05F
3/8
7/8
NT0601411
1/2
1/8
FER06F
7/16
NT0701611
19/32
9/64
FER07F
1/2
NT0801611
11/16
5/32
FER08F
5/8
15/16
NT1002111
7/8
3/16
FER10F
3/4
15/16
NT1202111
11/16
1/4
FER12F
7/8
19/16
NT1402511
11/8
5/16
FER14F
17/8
NT1603011
13/8
3/8
FER16F
TRUWELD
PartNumber
NTStudsareusedinalltypesofapplications.Theycanbeweldedtoaflat
surface,ortotheinsideoroutsideofanangle.
Length:Lengthislistedbeforeweld.Studdiameters1/2andbelowwill
beapprox.1/8shorterafterwelding.5/8willbeapprox.3/16shorter
afterwelding.
TRUWELDNTStudscanbemadeinanylengthabovethestandard
minimum.
Material:Lowcarbonsteel,ASTMA29,10101020.NTStudsarealso
availableinweldablestainlesssteel.
Light Duty
Standard
DIAMETER
CHUCKPART#
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1
CN025
CN031
CN037
CN043
CN050
CN062
CN075
CN087
CN100
460LakeRoad
Medina,Ohio44256
GN025
GN031
GN050
GN043
GN062
GN075
GN075
GN087
GN100
(330)7257741
(330)7250161Fax
[email protected]
PartNumber
TensileStrength
55,000psimin.
YieldStrength
50,000psimin.
Elongation(%in2in.)
17%min.
14%min.
ReductionofArea
50%min.
Light Duty
Split
FOOTPART# GRIPPART# FOOTPART# GRIPPART#

B1N
B1N
B1N
B1N
B2N
B2N
B2N
B3N
B3N
Ferrule
B1C
B1C
B1C
B1C
B2C
B2C
B2C
B3C
B3C
GC025
GC031
GC050
GC043
GC062
GC075
GC075
GC087
GC100
Standard
Combination
FOOTAND
GRIP#
QM025
QM031
QM050
QM044
QM062
QM075
QM075
QM087
QM100
TRU-WELD
Stud Welding
FULLTHREADSTUD FULLWELDBASE
TYPETTSTUD
FD
FH
Stud
Diameter
Length
(BW)
WeldFillet
Diameter
WeldFillet
Height
1/420
3/4
TT0401211
23/64
7/64
FER04F
5/1618
3/4
TT0501211
7/16
7/64
FER05F
3/816
3/4
TT0601211
1/2
1/8
FER06F
7/1614
7/8
TT0701411
19/32
9/64
FER07F
1/213
7/8
TT0801411
11/16
5/32
FER08F
5/811
TT1001611
7/8
3/16
FER10F
3/410
13/16
TT1201911
11/16
1/4
FER12F
7/89
111/16
TT1402711
11/8
5/16
FER14F
18
111/16
TT1602711
13/8
3/8
FER16F
TRUWELD
PartNumber
MechanicalProperty
Requirements
Ferrule
PartNumber
TensileStrength
55,000psi
min.
YieldStrength
50,000psi
min.
Elongation(%in2
in.)
17%min.
Elongation(%in
5xdia.)
14%min.
ReductionofArea
50%min.
FullThreadStudsareusedinalltypesofapplications.Theycanbeweldedtoaflatsurface,ortotheinsideoroutside of
anangle.
Length:Lengthislistedbeforeweld.Studdiameters1/2andbelowwillbeapprox.1/8shorterafterwelding.5/8will
TRUWELDTTStudscanbemadeinanylengthabovethestandardminimum.
Material:Lowcarbonsteel,ASTMA29,10101020.TTStudsarealsoavailableinweldablestainlesssteel.Type302isthe
mostcommonlyused.Othergradesofstainlesssteel(exceptType303)areavailablewhenrequired.
Light Duty
Standard
DIAMETER
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1
CHUCK
PART#
CN025
CN031
CN037
CN043
CN050
CN062
CN075
CN087
CN100
Light Duty
Split
FOOTPART#
GRIPPART#
FOOTPART#
GRIPPART#
B1N
B1N
B1N
B1N
B1C
B1C
B1C
B3N
B3N
GN025
GN031
GN050
GN043
GN062
GN075
GN075
GN087
GN100
B1C
B1C
B1C
B1C
B2C
B2C
B2C
B3C
B3C
GC025
GC031
GC050
GC043
GC062
GC075
GC075
GC087
GC100
Standard
Combination
FOOTAND
GRIP#
QN025
QN031
QN050
QN044
QN062
QN075
QN075
QN087
QN100
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
PARTIALTHREADSTUD
TYPETPSTUD
TYPEPFERRULESUPPLIED
Stud
Diameter
Length
(BW)
FD
FH
Ferrule
Base
Diameter
Base
Length
WeldFillet
Diameter
WeldFillet
Height
PartNumber
1/420
3/4
TP0401211
.215
3/8
5/16
3/32
FER04P
5/1618
3/816
3/4
TP0501211
.275
3/8
13/32
7/64
FER05P
3/4
TP0601211
.330
13/32
7/16
7/64
FER06P
7/1614
7/8
TP0701411
.87
7/16
1/2
1/8
FER07P
1/213
7/8
TP0801411
.448
1/2
19/32
5/32
FER08P
5/811
TP1001611
.562
5/8
3/4
3/16
FER10P
3/410
13/16
TP1201911
.680
13/16
7/8
1/4
FER12P
7/89
111/16
TP1402711
.798
7/8
5/16
FER14P
18
111/16
TP1602711
.915
15/16
11/8
5/16
FER16P
TRUWELD
PartNumber
TPSTUDSareusedinalltypesofapplications.
Length:TRUWELDTPStudscanbemadeinanylength
Material:LowCarbonSteel,ASTMA29,10101020.TP
Studsarealsoavailableinweldablestainlesssteel.
Light Duty
Standard
DIAMETER
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1
CHUCK
PART#
CN025
CN031
CN037
CN043
CN050
CN062
CN075
CN087
CN100
TensileStrength
55,000psimin.
YieldStrength
50,000psimin.
Elongation(%in2in.)
17%min.
14%min.
ReductionofArea
50%min.
Light Duty
Split
FOOTPART#
GRIPPART#
FOOTPART#
GRIPPART#
B1N
B1N
B1N
B1N
B1C
B1C
B1C
B3N
B3N
GN025
GN031
GN050
GN043
GN062
GN075
GN075
GN087
GN100
B1C
B1C
B1C
B1C
B2C
B2C
B2C
B3C
B3C
GC025
GC031
GC050
GC043
GC062
GC075
GC075
GC087
GC100
Standard
Combination
FOOTAND
GRIP#
QN025
QN031
QN050
QN044
QN062
QN075
QN075
QN087
QN100
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
THREADEDSTUD REDUCEDWELDBASE
TYPETRSTUD
TYPERFERRULESUPPLIED
TRUWELD
PartNumber
Base
Diameter
Base
Length
FD
FH
WeldFillet
Diameter
WeldFillet
Height
PartNumber
3/4
TR0601211
.310
3/8
7/16
7/64
FER06R
7/1614
7/8
TR0701411
.373
3/8
1/2
1/8
FER07R
1/213
7/8
TR0801411
.435
7/16
19/32
9/64
FER08R
5/811
TR1001611
.500
1/2
11/16
5/32
FER10R
3/410
13/16
TR1201911
.625
5/8
7/8
3/16
FER12R
Stud
Diameter
Length
(BW)
3/816
Ferrule
TRStudsareusedinalltypesofapplications.Theycanbeweldedtoaflat
surface,ortotheinsideoroutsideofanangle.
Length:Lengthislistedbeforeweld.Studdiameters1/2andbelowwillbe
approx.1/8shorterafterwelding.5/8willbeapprox.3/16shorterafter
welding.
TRUWELDTRStudscanbemadeinanylengthabovethestandard
minimum.
Material:Lowcarbonsteel,ASTMA29,10101020.TRStudsarealso
availableinweldablestainlesssteel.Type302isthemostcommonlyused.
Othergradesofstainlesssteel(exceptType303)areavailablewhen
required
TensileStrength
YieldStrength
Light Duty
Standard
DIAMETER
3/8
7/16
1/2
5/8
3/4
CHUCK
PART#
CN037
CN043
CN050
CN062
CN075
55,000psi
min.
50,000psi
min.
Elongation(%in2in.)
17%min.
14%min.
ReductionofArea
50%min.
Light Duty
Split
FOOTPART#
GRIPPART#
FOOTPART#
GRIPPART#
B1N
B1N
B1N
B2N
B2N
GN037
GN043
GN050
GN062
GN075
B1C
B1C
B1C
B2C
B2C
GC037
GC043
GC050
GC062
GC075
Standard
Combination
FOOTAND
GRIP#
QN037
QN044
QN050
QN062
QN075
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
COLLARSTUD
TYPECSSTUD
THREADEDTOCOLLARPITCHDIAMETERWELDBASE
TYPEcFERRULESUPPLIED
TRUWELD
PartNumber
FD
FH
Ferrule
Base
Diameter
Stud
Length
WeldFillet
Diameter
WeldFillet
Height
PartNumber
Thread
Diameter
Thread
Length
1/420
1/4
CS030081104004
.215
1/2
23/64
7/64
FER04C
5/1618
3/8
CS040081105006
.275
1/2
7/16
7/64
FER05C
3/816
3/8
CS050081106006
.330
1/2
1/2
1/8
FER06C
1/213
3/8
CS070091108006
.448
9/16
11/16
5/32
FER08C
CollarStudsareusedinalltypesofapplications.Theycanbewelded
toaflatsurface,orontheinsideoroutsideofanangle.
Length:Lengthislistedbeforeweld.Studdiameters1/2andbelow
willbeapprox.1/8shorterafterwelding.
TRUWELDCollarStudscanbemadeinanylengthabovethestandard
minimum.
Material:Lowcarbonsteel,ASTMA29,10101020.CollarStudsare
alsoavailableinweldablestainlesssteel.Type302isthemost
commonlyused.Othergradesofstainlesssteel(exceptType303)are
availablewhenrequired.
Light Duty
Standard
THREAD
DIAMETER
1/4
5/16
3/8
1/2
CHUCK
PART#
CN031
CN037
CN043
CN050
TensileStrength
55,000psimin.
YieldStrength
50,000psimin.
Elongation(%in2in.)
17%min.
14%min.
ReductionofArea
50%min.
Light Duty
Split
FOOTPART#
GRIPPART#
FOOTPART#
GRIPPART#
B2N
B2N
B2N
B2N
GN062
GN062
GN062
GN075
B2C
B2C
B2C
B2C
GC062
GC062
GC062
GC075
Standard
Combination
FOOTAND
GRIP#
QN062
QN062
QN062
QN075
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
INTERNALLYTAPPEDSTUDFULLWELDBASE
TYPEITSTUD
Stud
Diameter
Tap
Diameter
Length
(BW)
Tap
Depth
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1
#832
#1024
1/420
5/1618
3/816
7/1614
1/213
5/811
3/410
5/8
5/8
13/16
1
11/8
13/16
17/16
15/8
21/4
1/4
5/16
3/8
1/2
9/16
5/8
3/4
15/16
11/8
TRUWELD
PartNumber
IT0401011IC004
IT0501011KF005
IT060131104006
IT070161105008
IT080181106009
IT100191107010
IT120231108012
IT140261110015
IT160361112018
TappedStudsareusedinalltypesofapplications.Theycanbe
Length:Lengthislistedbeforeweld.Diameters1/2andbelow
willbeapprox.1/8shorterafterweld.5/8andabovewillbe
3/16shorter.TRUWELDITStudscanbemadeinanylength
Material:LowCarbonSteel,ASTMA29,10101020.ITStudsare
alsoavailableinweldablestainlesssteel.
Light Duty
Standard
DIAMETER
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1
CHUCK
PART#
CN025
CN031
CN037
CN043
CN050
CN062
CN075
CN087
CN100
FD
FH
Ferrule
WeldFillet
Diameter
WeldFillet
Height
PartNumber
23/64
7/16
1/2
19/32
11/16
7/8
11/16
11/8
13/8
7/64
7/64
1/8
9/64
5/32
3/16
1/4
5/16
3/8
FER04F
FER05F
FER06F
FER07F
FER08F
FER10F
FER12F
FER14F
FER16F
TensileStrength
60,000psimin.
YieldStrength
50,000psimin.
Elongation(%in2in.)
17%min.
14%min.
ReductionofArea
50%min.
Light Duty Split
FOOTPART#
GRIPPART#
FOOTPART#
GRIPPART#
B1N
B1N
B1N
B1N
B1C
B1C
B1C
B3N
B3N
GN025
GN031
GN050
GN043
GN062
GN075
GN075
GN087
GN100
B1C
B1C
B1C
B1C
B2C
B2C
B2C
B3C
B3C
GC025
GC031
GC050
GC043
GC062
GC075
GC075
GC087
GC100
Standard
Combination
FOOTAND
GRIP#
QN025
QN031
QN050
QN044
QN062
QN075
QN075
QN087
QN100
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
SHOULDERSTUD FULLWELDBASE
TYPESSTUD
FD
FH
Ferrule
Base
Diameter
Stud
Length
WeldFillet
Diameter
WeldFillet
Height
PartNumber
30110601204006
3/8
3/4
1/2
1/8
FER06F
7/16
30110701405007
7/16
7/8
19/32
9/64
FER07F
1/2
30110801606008
1/2
11/16
5/32
FER08F
1/213
11/16
30111002008011
5/8
11/4
7/8
3/16
FER10F
5/811
11/16
30111202510011
3/4
19/16
11/16
1/4
FER12F
3/410
13/16
30111403012013
7/8
17/8
11/8
5/16
FER14F
Thread
Diameter
Thread
Length
1/420
3/8
5/1618
3/816
TRUWELD
PartNumber
SStudsareusedinalltypesofapplications.Theycanbeweldedtoa
flatsurface,ortotheinsideoroutsideofanangle.
Length:Lengthislistedbeforeweld.Studdiameters1/2andbelow
willbeapprox.1/8shorterafterwelding.5/8willbeapprox.
3/16shorterafterwelding.
TRUWELDSStudscanbemadeinanylengthabovethestandard
minimum.
Material:Lowcarbonsteel,ASTMA29,10101020.SStudsarealso
availableinweldablestainlesssteel.Type302isthemostcommonly
used.Othergradesofstainlesssteel(exceptType303)areavailable
whenrequired.
Light Duty
Standard
BASE
DIAMETER
3/8
7/16
1/2
5/8
3/4
7/8
CHUCK
PART#
CN025
CN031
CN037
CN050
CN062
CN075
460LakeRoad
Medina,Ohio44256
TensileStrength
55,000psimin.
YieldStrength
50,000psimin.
Elongation(%in2in.)
17%min.
14%min.
ReductionofArea
50%min.
Light Duty
Split
FOOTPART#
GRIPPART#
FOOTPART#
GRIPPART#
B1N
B1N
B1C
B1C
B1C
B3N
GN050
GN043
GN062
GN075
GN075
GN087
B1C
B1C
B2C
B2C
B2C
B3C
GC050
GC043
GC062
GC075
GC075
GC087
(330)7257741
(330)7250161Fax
[email protected]
Standard
Combination
FOOTAND
GRIP#
QN050
QN044
QN062
QN075
QN075
QN087
TRU-WELD
Stud Welding
CD STUD WELDING MATERIAL CAPABILITIES

BASE MATERIAL
MILD STEEL:
1006-1030
MEDIUM CARBON STEEL:
1030-1050
GALVANIZED SHEET DUCT OR DECKING
STRUCTURAL STEEL
STAINLESS STEEL:
405,410,430, AND 300 SERIES (EXCL. 303)
LEAD-FREE BRASS, ELECTROLYTIC
COPPER, LEAD-FREE ROLLED COPPER
MOST ALUMINUM ALLOYS OF THE
1000,3000,5000, AND 6000 SERIES 1
DIE-CAST ZINC ALLOYS
STUD MATERIAL
MILD STEEL;
1010 - 1030
STAINLESS STEEL
302/304/305
ALUMINUM
1100/5086/6061
BRASS
70-30/65-35
EXCELLENT
EXCELLENT
NA
EXCELLENT
GOOD
GOOD
NA
GOOD
EXCELLENT
EXCELLENT
NA
NA
EXCELLENT
EXCELLENT
NA
EXCELLENT
EXCELLENT
EXCELLENT
NA
EXCELLENT
EXCELLENT
EXCELLENT
NA
EXCELLENT
NA
NA
EXCELLENT
NA
GOOD
GOOD
EXCELLENT
GOOD
1) OTHER MATERIALS, SUCH AS 7000 SERIES ALUMINUM, TITANIUM ALLOYS, INCONEL, ETC. CAN BE WELDED UNDER SPECIFIED CONDITIONS.
2) GOOD GENERALLY FULL STRENGTH RESULTS, DEPENDING ON THE COMBINATION OF STUD SIZE AND BASE METAL.
STANDARD LOAD CAPACITIES

STUD MATERIAL
LOW-CARBON
COPPER FLASHED
STEEL
STAINLES STEEL: 304
ALUMINUM ALLOY:
1100
ALUMINUM ALLOY:
5086
BRASS: 70-30, 65-35
STUD SIZE
6-32
8-32
10-24
1/4-20
5/16-18
3/8-16
6-32
8-32
10-24
1/4-20
5/16-18
3/8-16
6-32
8-32
10-24
1/4-20
5/16-18
3/8-16
6-32
8-32
10-24
1/4-20
5/16-18
3/8-16
6-32
8-32
10-24
1/4-20
5/16-18
3/8-16
MAX. FASTENING
TORQUE (INCH/LBS,)
ULTIMATE TENSILE
LOAD (LBS.)
MAX. SHEAR LOAD

(LBS.)
6.0
12.0
14.0
43.0
72.0
106.0
10.0
20.0
23.0
75.0
126.0
186.0
2.5
5.0
6.5
21.5
36.0
53.0
3.5
7.5
10.0
32.5
54.5
81.0
8.0
16.0
18.5
61.0
102.0
150.0
500
765
960
1,750
2,900
4,300
790
1,260
1,530
2,880
3,750
4,850
200
295
380
670
1,125
1,660
375
585
735
1,360
2,300
3,400
600
860
1,040
1,950
3,280
4,800
375
575
720
1,300
2,200
3,250
590
940
1,150
2,160
5,350
7,150
125
185
235
415
695
1,000
235
365
460
850
1,400
2,100
390
560
680
1,275
2,140
3,160
*MAXIMUM FASTENING TORQUE SHOULD DEVELOP FASTENER TENSION TO SLIGHTLY LESS THAN YIELD POINT.
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
TYPE
CDSTUD
FULLYTHREADEDCAPACITORDISCHARGESTUDFLANGED
NOFERRULENEEDED
TD
Diameterand
ThreadPitch
Min.Length
beforeweld
#4-40
TRUWELD
PartNumber
FlangeDiameter
.250
CDEC004541
.187
#6-32
.250
CDGC004541
.218
PARTNUMBERINGCODES(CDSTUDS)
ST
PREFIX(I FOURDIGITSORCHARACTERS)
CDEC=#4
CDKC=#10
CDGC=#6
CD04=1/4
CDIC=#8
CD05=5/16
SUFFIX(LASTTHREEDIGITS)
FLANGE/NONFLANGE(5OR6)
TIP/NOTIP(4OR0)
MATERIAL(1,2,3)
1MILDSTEEL
2STAINLESSSTEEL
3ALUMINUM
FD
#8-32
.250
CDIC004541
.250
#10-32
.250
CDKF004541
.250
#10-24
.250
CDKC004541
.250
1/4-20
.375
CD04006541
.312
5/16-18
.500
CD05008541
.375
3/8-16
.500
CD06008541
.437
CD STUDS ARE AVAILABLE IN VARIOUS LENGTHS, DIAMETERS, AND MATERIALS

(TOO MANY TO LIST HERE)
MATERIAL
MILDSTEEL,STAINLESSSTEEL,ALUMINUM,BRASS
PLATING
ALLMILDSTEELSTUDSARECOPPERPLATING(NICKELPLATINGAVAILABLEUPONREQUEST
ANNEALING
ALLSTUDSAREANNEALEDWHEREREQUIRED
ESTIMATEDWEIGHTSOFTHREADEDCDSTUDSINPOUNDSPER1000PIECES
LENGTH
1/4
3/8
1/2
5/8
3/4
7/8
1
11/4
11/2
13/4
#440
.69
.94
1.18
1.43
1.67
1.92
2.16
2.65
3.15
3.64
460LakeRoad
Medina,Ohio44256
#632
1.00
1.38
1.76
2.13
2.51
2.89
3.26
4.02
4.77
5.52
#832
1.39
1.93
2.49
3.04
3.60
4.15
4.71
5.82
6.93
8.04
(330)7257741
(330)7250161Fax
[email protected]
#1024
1.79
2.50
3.21
3.93
4.64
5.35
6.07
7.50
8.92
10.35
1/420
3.08
4.37
5.66
6.95
8.24
9.52
10.81
13.39
15.96
18.54
5/1618
4.90
6.98
9.06
11.13
13.21
15.29
17.36
21.52
25.67
29.83
TRU-WELD
Stud Welding
TYPE
CDSTUD
FULLYTHREADEDCAPACITORDISCHARGESTUDNONFLANGED
NOFERRULENEEDED
PARTNUMBERINGCODES(CDSTUDS)
ST
PREFIX(I FOURDIGITSORCHARACTERS)
CDEC=#4
CDKC=#10
CDGC=#6
CD04=1/4
CDIC=#8
CD05=5/16
SUFFIX(LASTTHREEDIGITS)
FLANGE/NONFLANGE(5OR6)
TIP/NOTIP(4OR0)
MATERIAL(1,2,3)
1MILDSTEEL
2STAINLESSSTEEL
3ALUMINUM
TD
Diameterand
ThreadPitch
Min.Length
beforeweld
#4-40
TRUWELD
PartNumber
NominalDiameter
.250
CDEC004641
.112
#6-32
.250
CDGC004641
.138
#8-32
.250
CDIC004641
.164
#10-32
.250
CDKF004641
.190
#10-24
.250
CDKC004641
.190
1/4-20
.375
CD04006641
.250
5/16-18
.500
CD05008641
.312
3/8-16
.500
CD06008641
.375
ND
CD STUDS ARE AVAILABLE IN VARIOUS LENGTHS, DIAMETERS, AND MATERIALS

(TOO MANY TO LIST HERE)
MATERIAL
MILDSTEEL,STAINLESSSTEEL,ALUMINUM,BRASS
PLATING
ALLMILDSTEELSTUDSARECOPPERPLATING(NICKELPLATINGAVAILABLEUPONREQUEST
ANNEALING
ALLSTUDSAREANNEALEDWHEREREQUIRED
ESTIMATEDWEIGHTSOFTHREADEDCDSTUDSINPOUNDSPER1000PIECES
LENGTH
#440
#632
#832
#1024
1/420
5/1618
1/4
.69
1.00
1.39
1.79
3.08
4.90
3/8
.94
1.38
1.93
2.50
4.37
6.98
1/2
1.18
1.76
2.49
3.21
5.66
9.06
5/8
1.43
2.13
3.04
3.93
6.95
11.13
3/4
1.67
2.51
3.60
4.64
8.24
13.21
7/8
1.92
2.89
4.15
5.35
9.52
15.29
2.16
3.26
4.71
6.07
10.81
17.36
11/4
2.65
4.02
5.82
7.50
13.39
21.52
11/2
3.15
4.77
6.93
8.92
15.96
25.67
13/4
3.64
5.52
8.04
10.35
18.54
29.83
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
TRU-WELD
Stud Welding
Estimated Weights for Threaded CD Studs In Pounds Per 1000 Pieces

Length
1/4
3/8
1/2
5/8
3/4
7/8
1
11/4
11/2
13/4
2
21/4
21/2
440
.69
.94
1.18
1.43
1.67
1.92
2.16
2.65
3.15
3.64
4.13
4.62
5.11
632
1.00
1.38
1.76
2.13
2.51
2.89
3.26
4.02
4.77
5.52
6.27
7.03
7.78
832
1.39
1.93
2.49
3.04
3.60
4.15
4.71
5.82
6.93
8.04
9.15
10.26
11.37
1024
1.79
2.50
3.21
3.93
4.64
5.35
6.07
7.50
8.92
10.35
11.78
13.21
14.63
1/420
3.08
4.37
5.66
6.95
8.24
9.52
10.81
13.39
15.96
18.54
21.12
23.69
26.27
5/1618
4.90
6.98
9.06
11.13
13.21
15.29
17.36
21.51
25.67
29.83
33.98
38.14
42.29
Estimated Weights of No Thread CD Studs in Pounds Per 1000 Pieces

Length
1/4
3/8
1/2
5/8
3/4
7/8
1
11/4
11/2
13/4
2
21/4
21/2
3/32
.68
.92
1.16
1.40
1.64
1.88
2.12
2.60
3.08
3.56
4.04
4.52
5.00
460LakeRoad
Medina,Ohio44256
1/8
1.06
1.50
1.93
2.37
2.80
3.24
3.67
4.54
5.41
6.28
7.15
8.02
8.89
5/32
1.59
2.27
2.94
3.62
4.30
4.98
5.65
7.01
8.36
9.72
11.07
12.43
13.78
(330)7257741
(330)7250161Fax
[email protected]
3/16
2.24
3.21
4.19
5.16
6.14
7.12
8.09
10.04
11.99
13.95
15.90
17.85
19.80
1/4
3.87
5.61
7.35
9.09
10.84
12.56
14.32
17.81
21.69
24.78
28.25
31.75
35.23
5/16
5.97
8.68
11.39
14.11
16.82
19.53
22.25
27.67
33.10
38.52
43.95
49.37
54.80
6400N.HoneytownRoad
Smithville,Ohio44677
(330)6692773Phone
(330)6692473Fax
HeavyDutySteelFabricationShopStudWeldingSystem
DESCRIPTION
TheSC2400isafullyintegratedstudweldingsystemwithtwodigitalcontrolsfortimeandcurrent.Thesystemwasdesignedto
meetthemostchallengingstudweldingjobs.
Includes;
PowerSupplyController,TWE17000HeavyDutystudgun,50feetof4/0weldandcontrolcableand25feetof4/0groundcable
FEATURES
WeldRange
1/41Diameter
Consistentweldingregardlessofstuddiameter.
DutyCycle
1/4Thru5/8Unlimited
EnhancedDutyCycleforproductionrequirements.
3/418to24perminute
Powerfuloutputforeventhelargestdiameterjobs.
7/812to14perminute
Steplesstimeandcurrentcontrolallowforinfinitesettingsforfine
tuningtheweldingoutput.
Safetyweldinginterlockkeepssystemfromdoubletriggeringandsaves
onchuckwear.
StudJobCounterthatcanberesetforeveryjob.
16to8perminute
Dimensions
Input
Height
29(736.6mm)
Width
28(711.2mm)
Length
36(914.4mm)
Weight
665Lbs.(302kg)
230/460/575VAC3Phase60Hz
(SlowActing)
230/180Amps
Voltages
Fusing
Requirements
460/90Amps
575/80Amps
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
HeavyDutySteelFabricationShopStudWeldingSystem
DESCRIPTION
meetthemostchallengingstudweldingjobs,includingthrudeckapplications(thisalsoincludesG90decking).
Includes;
PowerSupplyController,TWE17000HeavyDutystudgun,50feetof4/0weldandcontrolcableand25feetof4/0groundcable
FEATURES
WeldRange
1/41Diameter
DutyCycle
1/4Thru5/8Unlimited
3/418to24perminute
7/812to14perminute
Safetyweldinginterlockkeepssystemfromdoubletriggeringandsaves
onchuckwear.
16to8perminute
Dimensions
Input
Height
29(736.6mm)
Width
28(711.2mm)
Length
36(914.4mm)
Weight
760Lbs.(345kg)
380/400VAC3Phase50Hz
(SlowActing)
380/100Amps
Voltages
Fusing
Requirements
400/100Amps
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
DESCRIPTION
meetthemostchallengingstudweldingjobs,includingthrudeckapplications(thisalsoincludesG90decking).
Includes;
3000Amppowersupply,TWE17000HeavyDutystudgun,50feetof4/0weldandcontrolcableand25feetof4/0groundcable.
FEATURES
WeldRange
1/41Diameter
DutyCycle
1/4Thru5/8unlimited
Smootharccurveallowsforthewiderangeofwelding.
3/422to24perminute
7/816to18perminute
112to14perminute
Safetyweldinginterlockkeepssystemfromdoubletriggering.
Dimensions
Input
Height
28(736.6mm)
Width
29(711.2mm)
Length
36(914.4mm)
Weight
760Lbs.(345kg)
Voltages
Fusing
Requirements
400VAC3Phase50Hz
(SlowActing)
230/200Amps
460/100Amps
575/90Amps
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
DESCRIPTION
TheSC3402isfullyintegrated,dualgun,studweldingsystemwithtwodigitalcontrolsfortimeandcurrent.Thesystemwasde
signedtomeetthemostchallengingstudweldingjobs,includingthrudeckapplications(thisalsoincludesG90decking).
Includes;
3000Amppowersupply,two(2)TWE17000heavydutystudguns,two(2)cablesetsof50ft.of4/0weldandcontrolcable,andtwo
(2)setsof25ft.4/0groundcable.
FEATURES
WeldRange
1/41Diameter
DutyCycle
1/4Thru5/8unlimited
Smootharccurveallowsforthewiderangeofwelding.
3/422to24perminute
7/816to18perminute
112to14perminute
Safetyweldinginterlockkeepssystemfromdoubletriggering.
Dimensions
Input
Height
28(736.6mm)
Width
29(711.2mm)
Length
36(914.4mm)
Weight
875Lbs.(397kg)
Voltages
Fusing
Requirements
400VAC3Phase50Hz
(SlowActing)
230/200Amps
400/100Amps
460/100Amps
575/90Amps
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
HeavyDutySteelStudWeldingSystem
TheTRUWELDDieselGeneratorisafullyintegrated,
studweldingsystemthatoffersportabilityalongwith
yourstudweldingneeds.Thissystemincorporatesa
SC3400HeavyDutyStudWelderwithitsownportable
powersource,whichenablesyoutofinishjobseffec
tivelyandefficiently,withoutthecostlytaskofdiscon
nectingthepowerandmovingtheunitasthejobre
quires.
SYSTEMFEATURES
Aluminumweatherenclosure
Fullsoundattenuation
CriticalSoundmuffler
Blockengineheater
Batterycharger
Electronicgovernor
AutoStartcontrolw/overspeed
andovercrankshutdown
Automaticlowwatershutdown
Alternatorw/PermanentMagnet
GeneratorandAutomaticVoltage
Control
Two(2)120VACoutlets
SPECIFICATIONS
SYSTEMINCLUDES;
Power
480VAC,3Phase
MobileGenerator
AmpLoadCapacity
300Amps
SC3400HeavyDutyWelder
Generator
256KVA
TWE17000HeavyDutyStudGun
CircuitBreaker
350Amp(MainLine)
25ft.4/0groundcablew/clamp
50ft.4/0startercombocable
100ft.4/0combocable
HTTP://TruweldStudWelding.com
6400N.HoneytownRoad
Smithville,OH30043
(330)6692773Phone
(330)6692473Fax
DESCRIPTION
TheTWE17000hasbeendesignedtofitcomfortablyforallhands,includingwhenwearingawork
glove.Theneckofthehandlehasbeentaperedsothatwhengrasped,thetriggercanbeaccessedeas
ily,withoutanyunnecessarystrain.Thehandlelengthallowsforbetterbalanceofthestudgunandit
keepstheweldingcableandconnectorawayfromyourhand,minimizingoperatorfatigue.
FEATURES
TheTWE17000isapproximately8.5longfromtheweldcabletothebackcap,andapproximately7
longfromthetopofthestudguntothebottomofthehandle.Theoverallweightofthestudgunisap
proximately15pounds(with8.5feetof4/0weldcableand8feetofcontrolcable(Thisalsoincludes
allconnectors,legs,andfootpiece.).
TheTWE17000canbeorderedtooperatewithanytypeofstudweldingequipment.Simplyspecifythe
makeandmodelofyourequipmentandwewillprovideyouwithastudgunconnectionthatiscom
patiblewithyouunit,regardlessofthemanufacturer.
OrderyourTWE17000HeavyDutyStudGunfromyourlocalTRUWELDEquipmentDistributor.
6400N.HoneytownRoad
Smithville,OH44677
(330)6692773Phone
(330)6692473Fax
DESCRIPTION
TheTWE18500hasbeendesignedtofitcomfortablyforallhands,includingwhenwearingawork
glove.Theneckofthehandlehasbeentaperedsothatwhengrasped,thetriggercanbeaccessedeas
ily,withoutanyunnecessarystrain.Thehandlelengthallowsforbetterbalanceofthestudgunandit
keepstheweldingcableandconnectorawayfromyourhand,minimizingoperatorfatigue.
FEATURES
TheTWE18500isapproximately6.5longfromtheweldcabletothebackcap,andapproximately7
longfromthetopofthestudguntothebottomofthehandle.Theoverallweightofthestudgunisap
proximately11pounds(with8.5feetof2/0weldcableand9feetofcontrolcable.Thisalsoincludes
allconnectors,legs,andfootpiece.)
TheTWE18500canbeorderedtooperatewithanytypeofstudweldingequipment.Simplyspecifythe
makeandmodelofyourequipmentandwewillprovideyouwithastudgunconnectionthatiscom
patiblewithyouunit,regardlessofthemanufacturer.
OrderyourTWE18500MediumDutyStudGunfromyourlocalTRUWELDEquipmentDistributor.
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
Model:TWE250
StudWelderDescription
Incorporatesthelatestsolidstatetechnologyintoa
compactandruggedCDStudWelder.Thissystemhas
thecapacitytoweldstudsandpins(includingcupped
headpins)rangingfrom14guagethrough1/4full
flangedstainlesssteelstuds.
SPECS
TWE250
OperationalandSafetyFeatures
SIZE
153/4Length,8Width,9Height
LEDVoltageMeter
WEIGHT
24lbs.
SafetyShutdown
WELDRANGE
14gaugethrough1/4Stainless
CoolingFan
DUTYCYCLE
30studsperminute(including1/4)
FrontPanelInformationalLEDs
PRIMARYPOWER
110VAC@50/60Hz10Ampcircuitor220VAC
@50/60Hz5Ampcircuit
DialDownweldvoltagecontrol
CHARGEVOLTAGE
35200VDC
FEATURES
DigitalDCvoltagereadoutonallmodels(allowsformoreaccurateandrepeatableweldsettings).
Coolingfaninallmodelsforincreasedefficiency.
DialdownDCvoltagesetting(noneedtoturnofftheunitwhenresettingtoalowervoltage).
Only10ampcircuitrequirement(unitfused@10amps).
33,000microfaradcapacitorschargingto200VDCforgreaterpoweroutput@lowerDCvoltagerequirements.
Terminalconnectionsonthecapacitorsareover5/8indiameterforagoodseatoftheterminalbussbarstoincreasereliability.
Theterminalconnectionsonthecapacitorshave1/428socketsetscrewsinsertedintoeachone.Thesocketsetscrewisusedtomakethe
connectiontothebussbar.Thiseliminatesdamagingthethreadsinthealuminumconnectorsofthecapacitor,ensuringasolidconnection.
Rigidinternalconstructionconnectingtheentireinternalunittothefrontandrearpanelsminimizestheopportunityofthecomponents
cominglooseduringhandlingoroperations.
Sheetmetalispowdercoatedforgreaterdurability,texture,andappearance.
StudGunsareergonomicallydesignedforbetterhandfitandcomfort(reducesoperatorfatigueforincreasedweldrepeatability).
StudGunshaveapermanentinternalspringwitheasyadjustmentforvariousspringpressuresallowinganincreasedopportunitytoapply
thecorrectspringpressuretotheweld(noneedforavarietyofdifferentspringsforvariousapplications).
StudGunscanbeconfiguredforBCollets,CICollets,EuroColletsorstandardtaperedchucks.
TheTWECDUnitweighslessthanmostotheravailablemodelsforeaseorcarrying.
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
Model:TWE321
SPECS
TWE321
SIZE
LEDVoltageMeter
WEIGHT
29lbs.
SafetyShutdown
WELDRANGE
CoolingFan
DUTYCYCLE
PRIMARYPOWER
@50/60Hz5Ampcircuit
CHARGEVOLTAGE
35200VDC
FEATURES
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
Model:TWE375
SPECS
TWE375
SIZE
LEDVoltageMeter
WEIGHT
34lbs.
SafetyShutdown
WELDRANGE
CoolingFan
DUTYCYCLE
PRIMARYPOWER
@50/60Hz5Ampcircuit
CHARGEVOLTAGE
35200VDC
FEATURES
6400N.HoneytownRoad
(330)6692773Phone
(330)6692473Fax
Model:TWP1
PinWelderDescription
Incorporatesthelatestsolidstatetechnologyinto
acompactandrugged,portableCDPinWelder.
Thissystemhasthecapacitytoweldpins
(includingcuppedheadpins)upto10gauge.
SPECS
TWEPINWELDER
SIZE
105/8x911/16x67/8(270mmx246mmx
174mm)
LEDVoltageMeter
WEIGHT
10.6lbs.
SafetyShutdown
WELDRANGE
Upto10gauge
CoolingFan
DUTYCYCLE
24pinsperminute
PRIMARYPOWER
@50/60Hz5Ampcircuit
CHARGEVOLTAGE
35130VDC
FEATURES
DigitalDCvoltagereadout(allowsformoreaccurateandrepeatableweldsettings).
Coolingfanforincreasedefficiency.
33,000microfaradsinglecapacitorchargingto130VDCforgreaterpoweroutput@lowerDCvoltagerequirements.
Terminalconnectionsonthecapacitorareover5/8indiameterforagoodseatoftheterminalbussbarstoincreasereliability.
Theterminalconnectionsonthecapacitorhave1/428socketsetscrewsinsertedintoeachone.Thesocketsetscrewisusedtomakethe
TheTWEPinWelderisequippedinaruggedoutercaseforgreaterdurability,texture,andappearance.
TheTWEPinWelderweighslessthanmostotheravailablemodelsforeaseorcarrying.
TRU-WELD
Stud Welding
Notes:
460LakeRoad
Medina,Ohio44256
(330)7257741
(330)7250161Fax
[email protected]
ADivisionofTruFitProductsCorporation
460LakeRoad
Medina,OH44256
www.tfpcorp.com
RemitTo;
TruFitProductsCorporation
P.O.Box720
Medina,Ohio44256
(330)7257741Phone
(330)7250161Fax
[email protected]

Tru Weld Manual

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STANDARD WELD STUDS

A DIVISION OF TFP CORPORATION

PH. (330) 725-7741

TRU-WELD PART NUMBERS

1010 thru 1020

DEFORMED BAR ANCHOR

DECKING SHEAR CONNECTOR

PUNCHING SHEAR RESISTOR

PART NUMBER EXTENSIONS [XX-XXX-X] ARE RESERVED FOR STUDS

THREADED (PITCH DIAMETER, WELD

THREADED (REDUCED WELD BASE)

DEFORMED BAR ANCHOR

THRU-DECK SHEAR CONNECTOR

TRU-WELD Arc Stud Weld Gun

THE STUD WELDING PROCESS

THE STUD WELDING PROCESS

STUD WELDING GUIDELINES

Estimated Weights for Threaded Studs In Pounds Per 1000 Pieces

Estimated Weights of No Thread Studs in Pounds Per 1000 Pieces

Type C Studs arecoldworkeddeformedsteelbars

NOTHREAD STUD FULLWELDBASE

FOOTPART# GRIPPART# FOOTPART# GRIPPART#

Light Duty Split

CD STUD WELDING MATERIAL CAPABILITIES

STANDARD LOAD CAPACITIES

STAINLES STEEL: 304

BRASS: 70-30, 65-35

MAX. SHEAR LOAD

CD STUDS ARE AVAILABLE IN VARIOUS LENGTHS, DIAMETERS, AND MATERIALS

CD STUDS ARE AVAILABLE IN VARIOUS LENGTHS, DIAMETERS, AND MATERIALS

Estimated Weights for Threaded CD Studs In Pounds Per 1000 Pieces

Estimated Weights of No Thread CD Studs in Pounds Per 1000 Pieces

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