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Full-Wall Ventilation for Dairy Free Stall Barns

1991

University of Kentucky UKnowledge Agricultural Engineering Extension Updates Biosystems and Agricultural Engineering 1991 Full-Wall Ventilation for Dairy Free Stall Barns Larry M. Turner University of Kentucky John P. Chastain University of Kentucky Right click to open a feedback form in a new tab to let us know how this document benefits you. Follow this and additional works at: https://uknowledge.uky.edu/aeu_reports Part of the Bioresource and Agricultural Engineering Commons Repository Citation Turner, Larry M. and Chastain, John P., "Full-Wall Ventilation for Dairy Free Stall Barns" (1991). Agricultural Engineering Extension Updates. 26. https://uknowledge.uky.edu/aeu_reports/26 This Report is brought to you for free and open access by the Biosystems and Agricultural Engineering at UKnowledge. It has been accepted for inclusion in Agricultural Engineering Extension Updates by an authorized administrator of UKnowledge. For more information, please contact [email protected]. UNIVERSITY OF KENTUCKY COLLEGE OF AGRICULTURE Lexin1ron, Kcnrucky 40546 COOPERATIVE EXTENSION SERVlCE Agricultural Engineering Update liifl Structures & Environment • Soil & Water �\f -.. -- D"' I/ � /f,I\'' Energy A Safety Power & Machinery Crop Processing AEU-55 FULL-WALL VENTILATION FOR DAIRY FREE STALL BARNS by Larry W. Turner, Extension Agricultural Engineer John P. Chastain, Research Specialist Agricultural Engineering Department University of Kentucky Lexington, KY 40546-0276 Heat stress should be a greater concern than winter cold for dairymen in Kentucky. Heat stress can cause drops in milk production and breeding efficiency, which result in lower profits for the dairyman. The use of an open sidewall free stall barn can help relieve heat stress by allowing improved ventilation of the barn in summer. The benefits of full-wall ventilation include both improved air movement and some potential increase in evaporative cooling. The increased airflow through the barn increases convective cooling of the cows and carries off a greater amount of excess heat and moisture than conventional barns with sidewalls. Additionally, some evaporative cooling of the barn occurs as a greater volume of outside air is moved through the barn. The drier outside air absorbs more of the moisture from urine, feces, and spilled drinking water than the air in a closed barn does. � the moisture is vaporized into the air, heat is ,removed from the barn and some cooling occurs. A continuous sidewall opening of approximately 8' in height on both walls In Michigan, is desirable to gain the greatest benefits (see Figure 1). excellent results have been obtained using full-wall ventilation by opening the barn walls in the summer and closing them with curtains in the winter. A secondary economic benefit is obtained because the curtain is only about 10 to 30\ of the cost of a metal sidewall. Even on existing barns, opening the barn walls is recommended to improve ventilation and reduce summer heat stress. Several dairymen in Kentucky have built or remodeled their free stall barns to �llow for full-wall ventilation with good results. The barn provides an improved environment for the cows in the summer and the curtain shuts out the wind in the winter. An east or south sidewall can be left open, even in winter in Kentucky, with little or no detrimental effect on the cows. a,,..., s�, ...,ces only to Tr,.e Colle� of A tJf,Cultur� ,s an E QtPJIOt>oo,turnlv 019lfrMZa1,<y1 w,m ,�specl to edvcar,ott and tmr,IOy�nl and ,s av/f10'r1e<J 10 pro,.,t<Je r1tsearch N1vca1,ona1 mtor matI()() arw'J ,,..,(f,wOuafs ana,ns11tv1.ons mat lunc11on w,,nwr ,e9t1ra10 ,ac� col<>t na1,o,,110,,g,t1 SE'• ,�,on a9f' ancn•l)(J,cap lnou,,,es re9ardm9 comf>',.ance w1111 T,t,'e VJ ano T,lie VIIOl tt>e Ctv1'R,gnrs Ac• of , 96..f r,11� ,x o! me Eouc,1,ona• A/'nff,'>Oments. SN.·t1on �Os ot ,,,,. Aenab1t,1a1,on Act and Olh�, rerar�c mau�,1 sllOukt be dtt«.!f'r:1 JOE Qvat Oop0trun,ry Ott,ce COIH,gf' ol A9ocullv,t Unn,e,s,ry of KtJfllUC/JI.Y. Room S· 10� Agocvltvtar Sc�ncf" Bwldm9·Noon Lf'•1nq1on Ke1>1r.,c1.:r ,os,6 UNIVERSITY OF KENTUCKY. KENTUCKY STATE UNIVERSITY.US DEPARTMENT OF AGRICULTURE. ANO KENTUCKY COUNTIES. COOPERATING Construction Guidelines To effectively use full-wall ventilation, provide a continuous 8' opening in each sidewall, if possible. Keep at least 12-14" of solid wood or concrete at the bottom of the wall to support the free stall base material, and to contain the bedding. In existing barns, the full 8' opening may not be possible, but is desired. Sheet metal panels may be removed and replaced as a means of op�ning the walls, but curtain sides are more economical and easier to handle. In some existing barns, metal currently on the barn wall may be used for removable panels in lieu of curtains. The curtains typically used for open sidewall construction are woven polypropylene material and can either be manually rolled up on pipe or a winch system can be used. The winch system is more costly to install. Figure 1 illustrates how the curtains can be installed in a typical barn, using the manual technique for rolling the curtains. Two by eight or 2 x 6 boards are used at the base of the wall to protect the curtains from the cows and to support the free stalls. The boards should be placed with gaps between each board to allow air movement at the stall level. Plastic netting or wire mesh may be used to help keep the curtain from flapping under breezy or windy conditions. An open weave (such as a 2" x 4" mesh) should be used to allow free air movement through the netting. A pocket in the curtain can be provided to allow for inserting a pipe in the base to make rolling the curtain easier. One by two furring strips may be used to fasten the curtain in place for winter. The rolled curtain can be fastened in place with baler twine for the spring and summer. Installations in Michigan have been in place for 4 or more years with little deterioration of the A polypropylene curtain which includes an ultraviolet (UV) light curtains. inhibitor will last much longer than a curtain with no inhibitor. Even if the curtains must be replaced, the costs are still low relative to a metal sidewall. As mentioned above, winch or crank systems are available to help automate rolling the curtains and to provide for more adjustment. However, added costs and maintenance must be considered with the cable and winch systems. In open sidewall barns, an adequate overhang is important to reduce problems with rain dampening the bedding and to cut down on direct sunlight in the heat of the day. A minimum of 3' is recommended with a 4' overhang being desirable. An eave height of 10' is recommended to allow for adequate air movement. Sand and lime bedding will offer fewer problems with entering rain than straw or sawdust. As noted above, the East or South walls may be left open year around under most Kentucky conditions. Besides the wall opening, adequate ridge and eave openings should be provided. A continuous open ridge will provide good ventilation and little rainfall will enter. No cap is recommended, but one may be used if installed properly. Allow 2" of ridge opening for each 10' of building width. For example, a 40' wide building would need an 8" ridge opening. Even with the curtain closed, an opening should be provided under the eaves for winter ventilation. Allow l" of opening as a minimum for each 10' of building width. Therefore, a 40' wide building would need at least 4" of eave opening. This is usually provided easily by the trusses or rafters as they rest on the wall girders at the top of each sidewall. Plans Available Plans are available for a four-row free stall barn with curtain sidewalls. Contact your County Extension Office or call or write to Plan Service, Agricultural Engineering Department,University of Kentucky, Lexington, KY 405460276; Phone- 606-257-3000, ext. 111. 2 WINTER b) Figure 1. Typical installation procedure for polypropylene curtain sidewalls in free stall barns with manual method for raising and lowering curtain. 3 Curtain Suppliers The following is a partial list of suppliers of polypropylene and other curtain materials, plastic netting, and winch or crank systems. The polypropylene material appears to be better for sidewalls, while some suppliers offer a nylon material which works well for mats. Insulated curtains are available but are not recommended for dairy free stall barns due to cost and limited benefit in Kentucky. Agri-Lon (tm) Rockland Industries, Inc. P. 0. Box 17293 Baltimore, MD 21203 800/877-ROCK Contact: Alex Schuster Insulated curtain supplier. D & L Processing P. 0. Box 1096 Pearson, GA 31642 912/422-3118 Contact: Linda Mixon Shadecloth supplier. Henderson, Inc. P. 0. Box 252 Delphi, IN 46923 317/564-3387 Contact: Carolyn Henderson Polypropylene & insulated curtains. Walker Bag Co., Inc. 120 N. Tenth Street P. 0. Box 1088 Louisville, KY 40201 502/583-0285 Contact: Craig Walker Polypropylene material. Stockyard Supply 124 South Jor.nson Louisville, KY 40206 502/583-0204 Contact: Gordon Jones Curtains and hardware. Taul Equipment, Inc. Highway 62 Cecilia, KY 42724 502/862-4670 Contact: David Taul Curtains and hardware. Foxworthy Supply 4650 20 Mile Road Kent City, Ml 49330 616/675-7584 Contact: Gail Foxworthy Distributor for Miller Bag Co. Polypropylene curtains, free stall mattresses. Approx. 23¢/ft. 1 Amoco Fabrics Nashville, GA 31639 912/686-5511 Contact: Marion McClellan (Salesman) Material supplier, deals only in 500-1000 yr. rolls (129" wide), not individual farms. Harper-Crawford Bag. Co. Charlotte, NC 704/375/7344 Contact: Bob Crawford Distributor for Amoco Fabrics, farm­ size lots, 129" wide, approx. $2.25/ lin. yd. F.O.B. Charlotte (or 7¢/sq.ft.) (NOTE: These are 1988 prices.) Agri-Plastics, Inc. 64834 Country Road 27 Goshen, IN 46526 hardware. 219/533-0497 Contact: Carl VanGilst Plastic netting. Vatamore Des Moines, IA 800/424-6824 Curtain supplier The Farm Store, Inc. 4180 Caledonia Road Cadiz, KY 42211 502/522-6732 Contact: Bob Brame Curtains up to 3' height and This listing was compiled by Dr. Larry W. Turner, Extension Agricultural Engineer, Agricultural Engineering Department, University of Kentucky, Lexington, KY 40546-0276. This is a partial listing. No endorsement or exclusion of a particular product is implied or intended. 300 4 2/7 I 91