International Journal of Civil, Mechanical and Energy Science (IJCMES)
https://dx.doi.org/10.24001/ijcmes.3.3.1
[Vol-3, Issue-3, May-Jun, 2017]
ISSN: 2455-5304
Low Cost Housing in Egypt by Using Stabilized
Soil Bricks
Tarek Ali1, Sameh Yehia2, Mohamed El-Didamony3
1
Prof. of Strength & Properties of Materials, Faculty of Engineering, Helwan University, Cairo, Egypt
2
Assistant Professor, Higher Institute of Engineering, El-Shorouk Academy, Cairo, Egypt
3
Assistant Lecturer, Higher Institute of Engineering, El-Shorouk Academy, Cairo, Egypt
Abstract— Residential housing is one of the major
priorities in Egypt. The cost of apartment in different
regions can charge the person over budget money and per
disability of people the slums appears with uncivilized
environment. Construction material like cement consumes a
lot of energy to produce final product which make an
additional burden on state economy. This paper presents a
simple technique to build low-cost housing by using new
materials abundantly available in nature with low cost to
improve sustainability and green energy. The compressive
strength of compressed stabilized earth building bricks
depends upon the soil type, amount of stabilizer and the
compaction pressure used to form the bricks with dimension
of 25x12x6cm. Experimental program was carried out on
specimens and seven tests were applied. Each test consists
of five masonry prisms assemblage cast with stabilized
bricks. These tests are compressive strength, shear strength,
in-plane tensile strength, and flexural tensile strength. The
results are encouraging and promising to use these bricks
in green constructions as low cost housing and national
projects. A comparative study approved the cost
effectiveness of using the stabilized bricks, as a load
bearing wall system, instead of using the traditional
skeleton structures by about 34% in case of one story
building.
Keywords— Stabilized Soil, Low Cost Housing, Masonry
Buildings, National Projects, Sustainability and Green
Energy.
I.
INTRODUCTION
Residential housing is one of the major priorities in Egypt.
The cost of apartment in different regions can charge the
person over budget money and per disability of people the
slums appears with uncivilized environmental. Construction
material like cement consumes a lot of energy to produce
final product which make an additional burden on state
economy. Earth is the oldest material used by peoplein
construction industry. People have used their native
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ingenuity to develop forms for the utilization of earth
ranging from the extremely simple to highly complex. They
have used the material in response to varying resources,
social needs and site conditions. With the individual
revolution, people had access to machines, easily available
fossil fuels and a range of newly developed materials. (L.
Dina et al, 2004), stated that new technologies became
popular and earth construction skills were lost or regulated
to the vernacular builder.
(Emmanuel E. Oshike, 2015), discusses the use of unfired
earth for wall construction. A thorough review of literature
covering the use of indigenous building materials,
especially building with earth was carried out. It was
observed that earth has been in use as a wall building
material for centuries, in many ways, around the world and
particularly in all parts of Nigeria for residential house
construction. Then, the practice provided effectively
adequate housing stock for the society. However, the drift to
cement based construction lead to unaffordable and
unsustainable housing presently, resulting in acute housing
shortage. Three new earth building techniques: the
compressed stabilized earth blocks, the interlocking
compressed earth blocks and the rammed were showcased
for governments, corporate organizations and private
developers to employ in house building. It was concluded
that these new earths building materials and methods are
adequate and could sufficiently augment the conventional
cement based and other construction efforts.
(Noorbaya Mohd Salleh et al, 2014) essentially focused on
studying the performance and strength improvement of
compressed stabilized earth block (laterite block) to reduce
cost of conventional block production. The laterite soil used
was from Infrastructure University of Kuala Lumpur (IUKL)
and was mixed with fine and coarse aggregates stabilized
with Cement and Lime by percentages of 5, 10 and 15 with
four different mix ratios. C(i) 50%: 40%: 10%, C(ii) 50%:
35%: 15%, C(iii) 50%: 30%: 20%, C(iv) 50%: 25%: 25%,
(C represents Category); these ratios were employed to keep
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International Journal of Civil, Mechanical and Energy Science (IJCMES)
https://dx.doi.org/10.24001/ijcmes.3.3.1
laterite constant up to 50% to determine that which will
yield the best sustainable strength. The compressive strength
result shows that cement stabilized sample had higher
compressive strength than the lime stabilized and that the
strength increased as the curing age increases, also
compressive strength increases as the content of stabilizer
increased. Category (iii) had the highest strength among the
other mix categories.
(Hejazi et al., 2012) audited the history, advantages,
application; and possible executive problems of using
different types of natural and/or synthetic fibersin soil
enhancement.(Pacheco-Torgal & Jalali, 2012) reviewed
some of the environmental benefits associated with earth
construction including an overview about its past and
present. It also included a review of economic issues, nonrenewable resource consumption, waste generation, energy
consumption, carbon dioxide emissions and indoor air
quality.
[Vol-3, Issue-3, May-Jun, 2017]
ISSN: 2455-5304
(physical/mechanical) were carried out on units and
assemblages.
3.1.2. Test of Raw Soil Material
Raw material tests were carried out to get a clear
classification for raw soil material according to(Boulder,
Colorado, (1992)/Building code requirements for
masonry structures). Figure (1) shows the standard
specifications of stabilized soil used. The exact used raw
material was 76% sand and 24% silt/clay after testing it by
using soil mechanics analysis complying with (British
Standard BS:1377).
II.
OBJECTIVE
The scope of this research focuses on studying simple and
easy system to build a low-cost housing by using new earthy
materials abundantly available in nature with low cost in
fabrication. Study the green change of using nature bricks in
construction and fabricate it with selective ingredients to get
the best possible results is our goal in this research. Finally,
this research gives a suitable building unit for the
construction in the way of safe and economic values.
Fig.1: The Ideal Earth Building Mix, (Graeme North, 2008)
III.
EXPERIMENTAL WORK PROGRAM
3.1.1.Introduction
The experimental study was subjected to evaluate the
efficiency of using in-house manufactured bricks made
from stabilized soil. The definition of stabilized soil is a
mixture of the excavated soil from construction sites and
cement as stated in (Keable, 1996). The cement in this
mixture is used as a stabilizer material to merge soil particle
to form construction unit. Cement was added to the soil
with different percentages up to 16% to cover a wide
spectrum of the stabilizing material effect. Bricks were
manufactured from this soil by using a brick making
machine in a brick factory in Cairo governorate region. The
manufactured bricks were cured using water spray for
continuous fourteen days. Traditional masonry tests
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The liquid limit of a soil is the moisture content, expressed
as a percentage of the weight of the oven dried soil, at the
boundary between the liquid and plastic states of
consistency. The following Table (1) gives results of trials
for different water contents.
Table.1: Results of Liquid Limit Test
Trial
No.
WC %
N
Log(N)
1
40.14523
17
1.230449
2
31.19854
23
1.361728
3
23.8914
30
1.477121
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[Vol-3, Issue-3, May-Jun, 2017]
ISSN: 2455-5304
Fig.2: Relationship between Water Content and Log (N)
From Figure (2), the moisture content corresponding to the intersection of the flow curve with 25 blow ordinate is the liquid
limit of the soil which equal to 29%.This soil with the same properties is available in Egypt with large quantities. The following
Figure (3), shows the soil classification in Egypt according to its type. The tested soil is marked in the map with elliptical red
shape and according to key of map, it's classified as Sand, clay loams with calcareous crusts and sand dunes of the delta
lacustrine complex.
Fig.3: Classification of Soil in Egypt (Soil Survey Institute, Wageningen, the Netherlands)
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International Journal of Civil, Mechanical and Energy Science (IJCMES)
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3.1.3. Manufacturing Procedures of Bricks Unit:
Two groups of bricks have been stabilized with different
ratios of cement contents. Each percentage consists of five
bricks. Group (A) was mixed with cement ratios 8%, 10%
and 12% of weight and cast with one layer (mold was filled
by one batch of raw material). Second Group (B) was mixed
with cement content ratios 4%, 7%, 10%, 13% and 16%of
weight and cast with two layers (mold was filled by two
batches of raw material) to reduce voids between particles
and evaluate the enhancement percentage may be occur to
tested bricks. Coloring oxide helps for giving smart colors
rather than traditional bricks color. Coloring oxide with
ratio up to 0.04% of weight was added to study its effect on
bricks behavior. The brick dimensions in the two groups are
25x12x6 in cm.
Drum Machine was used for manufacturing the building
units under the effect of hydraulic pressure of 25 kg/cm2.
During filling process the template machine vibrate the soil
in molds to reduce voids between particles of used soil to
get the optimum compaction. The top surface of the mold
was smoothed off by trowel or scraper to remove unwanted
materials from the surface. Figure (4) shows the final
product of cast stabilized bricks.
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3.1.4.EvaluationofCompressive Strength of different
Brick Units:
The bricks were sprinkled with water daily (curing process)
for fourteen days then tested after twenty-eight days
of casting. The bricks were placed at the centre of the
loading platform of universal testing machine (UTM)and
were tested under pure compression. The test results for
these specimens are indicated as shown below in Table (2)
and (3).
Table.2: Average Compressive Strength of Group(A)
Average
Cement
No. of Group
Comp. Strength
Percentage
(kg/cm2)
Group (A-1)
8%
25.48
Group (A-2)
10%
27.32
12%
29.22
Group (A-3)
Table.3: Average Compressive Strength of Group (B)
Average
Cement
No. of Group
Comp. Strength
Percentage
(kg/cm2)
Group (B-1)
4%
18.01
Group (B-2)
7%
36.69
Group (B-3)
10%
43.37
Group (B-4)
13%
45.96
Group (B-5)
16%
51.15
Fig.4: Cast Stabilized Bricks
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Compressive Strength (kg/cm2)
International Journal of Civil, Mechanical and Energy Science (IJCMES)
https://dx.doi.org/10.24001/ijcmes.3.3.1
60
55
50
45
40
35
30
25
20
15
10
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Lately State
Group (B) Cast in Two
Layers
Early State
0%
2%
4%
Group (A) Cast in One
Layer
6% 8% 10% 12% 14% 16% 18%
Cement Content (%)
Fig.5: Compressive Strength of Specimens for Group (A) and Group (B)
From Figure (5), Group (A) recorded the lowest values in
this test because brick units manufactured with one layer
only of raw material. By increasing cement content,
compressive strength gives small rate of increasing with
little valuable improvement of bricks behavior. On the other
hand, group (B), enhanced by 160% due to casting with two
layers of raw material. Increasing cement content, also,
increase the performance of brick units to absorb more
energy. In lately state, (13% to 16% cement content) of the
relationship, the curve increased with small rate compared
to early state (4% to 7% cement content), so that, cement
content percentage of 12% and 16 % proved to be useless
and non-effective. Hence, it is preferred to use cement ratio
for stabilization equal to 10%.
Brick units were cast with constant value of cement content
10% of weight and cast by two layers for the next
mechanical/physical properties. Coloring oxide with ratio
up to 0.04% of weight was used and specimens
(with/without coloring oxide) were tested under the effect
of pure compression to observe the variation in results. It's
seems that, no significant variation observed on bricks
performance. The wet compressive strength was recorded as
36.73kg/cm2(less than dry compressive strength by 15%)
and dry splitting tensile strength recorded from test was
1.77 kg/cm2.
The density of brick unit is 1.89t/m3. Also, the
percentage of water absorption is 21.36% and 22.56% for
normal (immersed in water for twenty-four hours) and five
hours boiling water, respectively. From physical/mechanical
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properties the specified stabilized bricks are classified as
Grade MW according to (ASTM C62-89a, 1990)
3.2.Manufacturing Assemblage and Testing of
Specimens:
Experimental program was carried out to produce
specimens with 10% cement content (cast with two layers)
and seven tests were taken into consideration to apply.
Each test consists of five repeated specimens (masonry
prism bricks)according to (Boulder, Colorado,
(1992)/Building code requirements for masonry
structures). These tests are compressive strength test of
brick masonry, triplet shear strength test, In-plane tensile
strength tests (parallel, normal and diagonal to the bed
joints), and flexural tensile strength test(normal and
parallel to the bed joints). Houses with one or two floors
(A case-study, as will be stated later) less effect due to
lateral loads and for this reason, brick masonry
compressive, shear and tensile stresses are only analyzed
in this research. (UTM) of capacity 1000 KN was used for
the testing of prism specimens. To comply with(ASTM
E:518), five prisms of each brick–mortar combination
were built with four bricks (25cmx12cmx6cm) and three
(1cm) horizontal mortar joints. Three different types of
mortar were used to select the optimum value according to
compressive strength behavior, mortar type M, S and N
with cement to sand 1:4, 1:4.5, and 1:6 mix proportions,
respectively. The final dimensions of tested specimens are
(25cmx12cmx27cm) as shown in Figure (6).
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[Vol-3, Issue-3, May-Jun, 2017]
ISSN: 2455-5304
Fig.8:Final Cast Assemblages
Fig.6: Cast Specimens for Compressive Test
After curing process, compressive strength tests of
assemblages were conducted. It was found that, the average
compressive strength of assemblages for mortar type M, S
and N after twenty-eight days were 43.83 kg/cm2, 34.3
kg/cm2 and 28.1 kg/cm2,respectively.The mortar type (M)
was selected for the next different tests because its gives the
optimum value. Three bricks (triplet setup, (Venkatarama
Reddy et al, 2008)) were joined in the long face by mortar
type (M) to obtain shear strength along mortar bed joint as
shown in Figure (7).Brick assemblages of size
(51cmx29cmx12cm) with mortar type (M) were tested
according to (ASTM E:519) of in-plane tensile strength
(parallel, normal and diagonal) to bed joints. The Layers of
cement mortar having joint thickness ranged from 1cm to
1.5cm. Figure (8) shows the cast specimens before testing.
The basic test of flexural parallel and normal to bed joints
developed to determine flexural tensile strength and
illustrated by follows (ASTM E:518).In this experimental
study, assemblage of sizes 103cmx29cmx12cm joined with
cement mortar type (M) were tested. Joints thickness ranged
from 1cm to 1.5cm and good mortar filling was taken into
consideration. Specimens were stored in the laboratory in
normal conditions as shown in Figure (9).
Fig.9: Stabilized Brick Prisms for Flexural Test
Fig.7: Cast Specimens for Bed Joint Shear Test
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IV.
TEST RESULTS
4.1.1. Compressive Strength of Brick Masonry:
The compressive strength of a wall generally depends on
the strength of the brick units used and the mortar type. The
assessment of the combined strength of these elements will
also be affected by the degree of quality control exercised in
manufacture and construction in addition to the slenderness
ratio (effective height or length to the effective thickness of
the wall). The following Figure (10) presents the ability of
cement mortar type (M) to confirm the bond between brick
units as stated before in [3.2 Manufacturing Assemblage
and Test of Specimens].
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[Vol-3, Issue-3, May-Jun, 2017]
ISSN: 2455-5304
Fig.10: Crack Pattern
stresses to bed joints. Figure (12) represent failure of
4.1.2.Shear Strength along Mortar Bed Joints:
specimen due to debonding in bed joints. Figure(13) shows
This test gave a clear indication of the failure mode in case
that, the failure happened in head joints in addition to
of shear force. It was apparent that the loading conditions
excessive cracks in stabilized brick units. Figure
were initiated by shear failure between the brick/mortar in
(14)illustrate cracks in bed and head joints due to the
Figure (11). The calculated shear strength of tested
orientation of internal generated tension load for stabilized
assemblage is 5.89 kg/cm2.
brick assemblage.
From Figure (15), it is shown that, in-plane tensile strength
parallel to the bed joints (angle of testing zero) has
maximum tensile strength equal to 2.08 kg/cm2, in-plane
tensile strength normal to the bed joints (angle of testing
90o) has low tensile strength equal to 1.11 kg/cm2, in-plane
tensile strength diagonal to the bed joints (angle of testing
45o) is 1.93 kg/cm2.
Fig.11:Test Specimens Showing Failure Mode
4.1.3.In-Plane Tensile Strength Parallel, Normal and
Diagonal to the Bed Joints:
The splitting tension test is very useful for developing an
understanding of the factors affecting in-plane tensile
strength of masonry. The most effective factor is the
orientation of internal generated tension load parallel,
normal or diagonal associated with the mortar bed joints
due to compression load. The results of splitting tensile
strength and failure modes are sensitive to applied principal
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Fig.12: Crack Pattern (Parallel to Bed Joint)
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ISSN: 2455-5304
Fig.13: Crack Pattern (Normal to Bed Joint)
Fig.14: Combined Cracks through head and bed joints
Fig.15: In-Plane Tensile Strength of Assemblages
4.1.4.Flexural Tensile Strength for the Out-of-Plane
Bending:
It is widely accepted that failure of masonry is mostly
governed by the difference in behavior of mortar and unit. It
is worth to be mentioned that, mortar is usually softer and
weaker than brick units. Figure(16)and Figure (17)shows
the mode of failure and crack pattern. It seems that, the
crack pattern in case of generated internal tension load
parallel to bed joint started with debonding in bed and head
joints followed by crushing in brick units. The failure
happened in bed and head joints in case of generated
internal tension load normal to bed joint. The results of
flexural tensile strength in case of parallel/normal to the bed
joints recorded 3.52 kg/cm2 and 1.64 kg/cm2, respectively.
Fig.16: Crack Pattern (Parallel to Bed Joint)
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ISSN: 2455-5304
13.5% of bricks assemblage compressive strength. The inplane tensile strengths are 5%, 2.5% and 4.5% of bricks
assemblage compressive strength for parallel, normal and
diagonal to bed joint, respectively. The out-of-plane flexural
tensile strength are 8% and 4% of bricks assemblage
compressive strength for parallel and normal to bed joint.
The stabilized bricks assemblage achieved a good
performance when loaded parallel to bed joint and the crack
pattern happened in mortar and this reflect the good quality
and confirm the idea for using this soil in construction units
because it produces strong unit. The physical and
mechanical obtained properties from testing are almost
compatible with the minimum requirements of suitable clay
bricks according to Egyptian Code of Practice, ECP-204.
Fig.17: Crack Pattern (Normal to Bed Joint)
V.
ANALYSIS AND DISCUSSION
From test results, the compressive strength of bricks
assemblage joined with mortar type (M) gives the highest
strength, thanks to the high strength and low workability of
mortar type M, and thus resulting in more confinements of
the units that enhances the overall strength of the
assemblage. The shear strength of bricks assemblages
VI.
ECONOMICAL VIEW
The following Table (4)shows the average compressive
strength for tested stabilized bricks in comparison to the
average compressive strength of different standard Egyptian
bricks in addition to taking the cost of production factor into
point of view. The results give a high priority to use
stabilized bricks because the highly compressive strength is
not necessary for small house with one floor, also, the cost
of it give us a good deal with construction competition.
Table.4: Standard Properties to Unit Cost
(Price List with Egyptian Pounds, July, 2016)
Test Category
Stabilized
Sand
for Assemblage
Bricks
Bricks
Compressive Strength
45kg/cm2
200kg/cm2
of Brick Masonry
240 L.E
760 L.E
Cost Per 1000 Bricks
Housing unit with an area of 70 m2 was put forward by the
official government in Egypt consists of (1) reception, (2)
bed room, (1) bathroom, (1) kitchen as show in Figure (18)
to solve housing problem. It is studied a short quantity
surveying case to compare the cost between both of
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Clay
Bricks
Cement
Bricks
100kg/cm2
250kg/cm2
500 L.E
830 L.E
skeleton and proposed load bearing stabilized bricks
structural system types as shown in Table (5), (6) and
(7).The concrete dimensions for skeleton and load bearing
wall system are calculated according to Egyptian Code of
Practice, ECP-203 and ECP-204, respectively.
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Fig.18: Housing unit with an area of 70 m2
Table.5: Short Quantity Surveying on Skeleton Type
(Calculated by Egyptian Pounds-Costing rates for July, 2016)
Dimensions
Items
No.
Quantity
(m3)
Unit
Cost
(L.E/m3)
Total
Cost (L.E)
A*B*H (m)
Plain Concrete Footings
(160cmx160cmx40cm)
Reinforced Concrete Footings
(F1)
(80cmx80cmx40cm)
Reinforced Concrete Ground
Beam (S1) (20cmx40cm)
Reinforced Concrete Columns
(C1)
(20cmx20cm)
Reinforced Concrete Beams
(B1)
(12cmx40cm)
Bricks
1.6
1.6
0.4
9
9.216
280
2581
0.8
0.8
0.4
9
2.304
1800
4147
33.9
0.2
0.4
-
2.712
1800
4882
0.2
0.2
4
9
1.44
1800
2592
56.7
0.12
0.4
-
2.7216
1800
4899
52
1
4
55b/m2
11440 brick
0.9
10296
Total Cost
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29397
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Table.6: Short Quantity Surveying on Load bearing wall Type
(Calculated by Egyptian Pounds-Costing rates for July, 2016)
No.
Quantity
(m3) or (unit)
Unit
Cost
(L.E)
Total
Cost
(L.E)
Dimensions
Items/Activities
L*B*H
Plain Concrete
Footings (Strap)
52
1.5
0.3
-
23.4
250
5850
Bricks for Footing
48
1
1
142b/m2
6816
-
-
Bricks for Walls
54
1
4
55b/m2
11880
-
-
Cement (ton)
-
-
-
-
7.79
800
6232
Raw Material
Transporting (ton)
-
-
-
-
70.11
50
3506
Sills
54
0.25
0.15
-
2.025
1800
3645
Total Cost
19233
*Reinforced concrete slabs are constant with the same value in the two systems.
Table.7: Final Cost of Housing Unit for Each Type
(Calculated by Egyptian Pounds, July, 2016)
Type
Total Cost
Skeleton type
29397 L.E
Load Bearing Wall
(Stabilized Bricks)
19233 L.E
It is found that, the stabilized soil bricks are an effective
technique in reducing construction cost by about 34% than
the traditional construction technique. Also, the final
building can be cast more quickly, and this is another
valuable cost reduction source by saving time that costs a
lot. Besides, the units would be manufactured with
attractive colors and ecofriendly than traditional buildings,
which means good appearance of the building without the
need for plastering and paints, thus adding extra money
saving with almost about 10% of the total cost. Therefore, it
is fair to say that the use of the stabilized soil bricks in
constructing this type of housing presented in this paper
reduces construction cost by about 40%.
VII.
CONCLUSIONS
Stabilized soil bricks have most of advantages for building
construction such as: low cost of raw materials, low energy
consumption, no pollution and negligible energy
consumption thus further benefiting the environment by
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saving biomass fuel and transportation costs, can be built
personally by the home owner with )TARA-Balram
Machine(, natural warm texture and colors, allows
expression of personal creativity using traditional skills and
can be shaped by hand into attractively rounded forms and
niches. Based on the test results presented herein, the
following conclusions are drawn:
1. By increasing cement content ratio from 10% to 16%,
the obtained compressive strength of specified bricks
can reach up to 44kg/cm2 and 52kg/cm2, respectively.
These values are suitable for using in low cost housing
according to different codes.
2. For specified stabilized bricks with dimension of
25x12x6 in cm, the observed test results of samples at
different cement ratio's proved that 12% and 16% of
cement percentage are waste and non-effective, so it is
preferred to use cement ratio for stabilization equal to
10% with two layers of brick casting.
3. Cast of assemblages with mortar type (M), recorded the
optimum value in case of compressive strength.
4. The Shear strength of bricks assemblage is 13.5% of
bricks assemblage compressive strength. The in-plane
tensile strengths are 5%, 2.5% and 4.5% of bricks
assemblage compressive strength for parallel, normal
and diagonal to bed joint. The Flexural tensile strengths
are 8% and 4% of bricks assemblage compressive
strength for parallel and normal to bed joint.
5. Using specified stabilized bricks can reduce the cost of
construction by about 40% in comparison to traditional
systems.
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REFERENCES
[1] Adam EA, (2001), Compressed Stabilized earth Block
Manufacturing in Sudan. United Nations Educational
Scientific and Cultural Organization. Technical Note
No12 comparing adobe with fired clay bricks.
[2] ASTM C62-89a, 1990, Standard Specification for
Building Brick.
[3] ASTM E:518, "Building brick: Solid masonry units
made from clay or shale" (1989).
[4] ASTM E:519 - 07, "Standard Test Method for
Diagonal Tension (Shear) in Masonry Assemblages"
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