Dehydrating Unripe Date Fruits
Using Solar Dryer
Adel Aboel Soaud
Horticulture Research Institute, ARC
[email protected]
Figure 1. ‘half Rutab’ date fruit of the predominant cultivar in Pakistan
‘Aseel’.
ABSTRACT
Solar dehydration is an old process for food preservation. Purpose to
dehydrate the full matured date fruit is to reduce the water content into
25% or less of the fresh weight to preserve the fruit quality after harvesting
or during storage. Date fruit contains up to 65% moisture at Khalal stage
and decreases into 30-40% by ripening stage (Rutab stage) and less than
20% in the dry varieties by the time of Tamer stage while fruit remains on
the tree. Problem appears when the fruit have to be harvested unripe due
to inadequate ambient conditions. It could be monsoon rains coincidence
during ripening like in Jordan, Palestine, Morocco, Tunisia, USA and
Pakistan. Consequently the unripe fruit cured under sun radiation for
approximately 6 days exposed to dirt, pest attack or/and sudden rain fall.
Otherwise alternative methods including the solar dryers used. There have
diferent types of solar tunnels been using in diferent countries but the
capacity was limited of 200-400 Kg of unripe fruit approx. per cycle, cost
at high level and more efort required. Recently a design of solar tunnel
10
KHALIFA INTERNATIONAL AWARD
FOR DATE PALM AND AGRICULTURAL INNOVATION
was installed by USAID Pakistan to
produce about 1000 Kg of ripen
fruit after 3 days. The development
of diferent types of solar tunnels
in Pakistan was discussed in the
current article.
INTRODUCTION
Drying or dehydration is an essential
process because it is the most
common method of preserving
and storing the agricultural
products. The dehydration process
can be done through sun curing or
artiicially through heat treatment
using diferent types of chambers
and heat supplements. Date palm
is known as the most signiicant
horticultural crop of Pakistan and
holds a very important position in
the agricultural horizon of Sindh
(Marwat et al. 2012). Khairpur is the
biodiversity Centre of date palm
in Pakistan having more than 300
varieties (Markhand et al. 2010).
Aseel is the predominant cultivar
of Khairpur district and semi-dry
in nature and most exported date
cultivar of Pakistan (Fig. 1).
Open sun drying is still widely
practiced technique being used
for drying unripe date fruit in
Khairpur, Pakistan because of the
cost and technicalities of using
other alternatives. Solar tunnel
technology could be the better
choice which is not only eicient
but also assists to maintain fruit
quality (Abul-Soad 2016). Solar
tunnel drying is a worldwide
method for drying diferent
horticultural crops by using solar
energy which increases its value
during of-season of date crop.
Solar tunnel was tested in several
countries like Algeria (Boubekri
et al., 2009; Chouicha et al., 2014;
Mennouche et al. 2014), KSA
(Almuhanna 2012) Oman (Basunia
et al. 2012) and Pakistan (AbulSoad 2016; Abul-Soad et al. 2015).
However, most of the designs
were with a limited capacity not
enough to accommodate the
Figure 2. Severe efort with unfolding mats at dawn every day to avoid
night dew in open sun curing.
Figure 3. Plastic tables with folded metal legs for sun curing of unripe date
fruit to get hygienic product.
vast amount of the fruit within
a limited time of harvesting (a
couple of months approximately).
Not only the capacity but also
easier operation to check out the
temperature within the tunnel and
control automatically the relative
humidity through the fans. To
place fruit inside the tunnel or to
get it out must be with minimum
efort compared to sun curing
method. Using the solar energy to
produce electricity for operating
the fans or to produce much heat
to dry out the fruit was a necessary
supplement to some designs of
solar tunnels at open areas that
may be away from suitable source
of energy.
Factors controlling dehydration
inside
the
tunnel
are
the
temperature and relative humidity.
The temperature above 55˚C
may cause the burning of sugars
(caramelization) and darkening
the fruits. There is a range of
temperatures suited to diferent
date palm cultivars like Halawy
requires approx. 55˚C (20%
moisture remains after drying),
Deglet Noor and Medjool Cvs.
THE BLESSED TREE | MAY 2017
11
solar tunnel can compensate this
deiciency in heat units.
the Because of the importance of
solar drying, Pakistan Agricultural
Research Council (PARC), United
States Agency for International
Development
(USAID)
and
individuals established diferent
types of solar tunnel dryers in
dispersed areas of the district
Khairpur but unfortunately with
no any prominent success due
to operational and technical
problems that will be discussed in
the current article.
Figure 4. Infestation of date fruit bunch with Dry Fruit Beetle (Carpophilus
dimidiatus) caused late fruit drop before harvesting.
required 50˚C (Zaid 2002). In a
study on Aseel cv. fruit in Khairpur
distract in Pakistan, measured
temperature inside the solar
tunnel during the day ranged
between 51-64 C compared to
outside temperature which was 15
C less and relative humidity was
reduced 10% less than outside the
tunnel. This diference caused fruit
ripening within 2.5 days as the fruit
moisture content reached 18% and
associated with fruit weight loss
(Mari et al. 2016).
There is another factor may
impact the dehydration process
which is the unripe fruit stage
whether ‘Khalal’, half Rutab’ with
brown soft tip or ‘full rutab’. The
overwhelming majority of the
scientists were using ‘half rutab’ at
their experiments. Growers used
to pick the early ripened fruit by
shaking the fruit bunch from one
to three times before cutting of
the bunch when about 50% of the
fruit reached the ‘half Rutab’. The
remaining 50% of the fruit bunch
are at ‘Khalal’ stage. Sometimes,
semi-dry cultivars are being
planted at unsuitable areas and
need more heat units by the time
of harvesting to reduce the fruit
moisture content. In this scenario
Country like Pakistan having a hot
weather has gone for sun curing
(Fig. 2). But the coincidence of
monsoon rains at the time of
harvesting could damage whole
the crop extended on mats for
curing or even remained on the tree
for harvesting. The only way left
for the growers is to early harvest
the crop in July. Early harvested
‘half Rutab’ and ‘Rutab’ fruit are
extended on mats for sun curing to
get dates fruit with less moisture
content to be handed or stored in
good quality and the unripe fruit
at ‘Khalal’ stage will go to the local
recipe called ‘Chohara’ by boiling.
The later one is less in price than
the cured dates fruit, but it is only
quick way to dry out unripe fruit.
The later type ‘Chohara’ is mainly
exported to India. This recipe can
be found in Oman as well with
another local name ‘Tabseel’. It can
Figure 5. Accumulating date fruit in a pile covered with mats away from light accelerated ripening process.
12
KHALIFA INTERNATIONAL AWARD
FOR DATE PALM AND AGRICULTURAL INNOVATION
mentioned that about 10-20% of
total date fruit production goes for
drying whereas the rest goes to
make ‘Chohara’. Number of date’s
factories is increasing day after
day along with a need for more
cured dates for processing to get
better price.
As a simple alternative for the
mats used in sun curing, an easyfold plastic tables were ofered.
There have been growing concern
for hygienic product to use this
subsidized easy-fold plastic tables
and place unripe fruit in a single
layer (Fig. 3). But using plastic
tables viable alternative to the
mats because of the cost, fruit
moist by dew dawn and wide
space occupied by these tables
alike traditional mats.
Figure 6. A single cemented room provided with a solar cell unit as a
source for heat.
There is an urgent need for getting
much more cured dates in spite
of monsoon rains and the limited
harvesting period of time. Thus,
solar tunnels were suitable option
to rescue the crop. However,
fossil oil, electricity and other
sources of energy in Pakistan are
very expensive which made no
choice except to go back to the
nature and use solar energy. The
components of the structure were
discussed as well.
SUN CURING OF
DATE FRUIT AT
DHAKKI VILLAGE
Direct sun radiation could afect
the process of unripe date fruit.
In a special recipe for sun curing
at one of date palm centers in
Pakistan, Dhakki village in Dera
Ismail Khan, the date fruit covered
entirely with mats for a single day
to accelerate ripening process.
The predominant cultivar has been
given same name of the place
‘Dhakki’ cv. The overwhelming
majority of trees are harvested
while date fruit at ‘Khalal’ stage.
Fruit can’t reach naturally the
Figure 7. The dryer chamber and the metal stand of trays made from
woody frame and net of wires base.
‘Rutab’ stage on tree due to the
high relative air moisture (50-70%)
and low temperature (30 – 38 oC).
If the date fruit cop on the trees till
normal ripening time makes fruit
liable to severe attack of the late
season pests especially the storage
pests. The early ripened fruit
with brown tip are tremendously
infested with a particular pest dry
fruit betel causing severe fruit drop
(Fig. 4). This insect was detected
at Khairpur too (Abul-Soad et al.
2015). Nevertheless, date palm
trees at mountain range produced
earlier crop and may reach Rutab
stage on the tree.
Growers used to cut of the fruit
bunch in July and transfer them
THE BLESSED TREE | MAY 2017
13
Figure 8. Solar-Cum-Gas Fired Dates Dryer installed recently by PARC.
into upper mountain area for sun
curing in which fruit were left for
1-2 days in sun then gathered in
piles and covered with plastic
sheet then with mats for a single
day (Fig. 5). After then, mats were
removed and more than 90% of the
unripe date fruit became full Rutab
and dried out. Most probably,
darkness, higher temperature and
capturing the moisture within the
pile accelerated ripening process.
The physiological changes taken
place in the fruit during covering in
this old recipe worth to be studied.
SOLAR DRYER TYPES
There was a history for the
development of a variety of means
to dehydrate the date fruit. All
trials seemed not to have a great
inluence on accelerating the
dehydration process artiicially due
to the above mentioned reasons.
Nevertheless,
presenting
the
diferent types of solar dehydrators
and discussing the aspects of
operation with suggestions to
reach to an applicable and easy
use design is necessity of the day.
14
THE SOLARCELL DRYER
It was designed to use the heat
generated by a solar unit to allow
unripe date fruit to continue its
ripening and reduce fruit moisture
content. This type of dryers
consisted of a single small room 2
meters height and about 6 square
meters wide built from bricks
and cement. The room painted
from inside with black color and
provided with a metal door to get
the stands in and out. The room
was connected to the second part
of the dryer via a tube connect to
the solar cell units (Fig. 6 and 7).
The stands were made from iron
and painted in black. Each stand
composed of 15 shelves carrying
the wooden trays (Fig. 7). Each
tray loaded with about 3-4 Kg
unripe date fruit. The humid air was
exhausted by fan and temperature
inside the dryer room was about
40-70 oC. The disadvantage of
this type is the low capacity where
up to 10 stands can be handled in
each cycle for at least 3 days. The
KHALIFA INTERNATIONAL AWARD
FOR DATE PALM AND AGRICULTURAL INNOVATION
number of inlated fruit was high
due to the excess of heat inside the
dryer which can’t be controlled.
The overall capacity this type was
less than half ton/3days. This type
was installed in 2010 by Pakistan
Agricultural
Research
Council
(PARC) and wasn’t successful
on the commercial side and is no
more there.
SOLAR-CUM-GAS
FIRED DATES DRYER
The previous type was updated
this year by a new version through
SAARC Development Fund, PARC
to accommodate more fruit.
Five units dispersed in diferent
areas of upper Sindh in 2016. A
metal-made room replaced the
room made from bricks in old
design and equipped with more
trays to increase the capacity to
accommodate more fresh dates
fruit. In this room of 2×2 meters,
120 trays of wires were placed in
4 groups. This design allowed easy
use to place the trays in and to get
out. Also to check out the position
of drying unripe fruit. Each tray
loaded with a single layer of 5 Kg.
The load capacity reached about
600 Kg fresh fruit. This dryer was
provided with a movable window
to get out the moisture and check
point for the inside temperature.
Therefore the dryer supported
with Natural Gas unit to ensure
the heat in case of decreasing the
night temperature less than 55˚C.
The disadvantage of this design
is the manual operation for air
moisture exhaust and checking
out the inside temperature which is
diicult to handle under the harsh
weather in the month of July and
August in which the temperature
can reach 50˚C in the open air.
No data are available about the
quality of the dried fruit inside this
type till the moment.
Figure 9. Solar tunnel built from bricks and Bamboo sticks covered with
plastic sheets.
SOLAR TUNNEL MADE
FROM BRICKS AND
BAMBOO ARCS
The high cost solar tunnels made
from metal pushed the growers
to think over using the available
cheap materials in the nature to
use it such as brick made from
mud and Bamboo sticks. It is a
tunnel covered with plastic sheet
to keep the temperature higher
than outside the tunnel and
protect the drying fruit from the
likelihood rain fall.
The main frame was built from the
bricks and ventilation windows
were made in the both short
side walls of the tunnel (Fig.
9). Arcs made from the elastic
Bamboo sticks used to carry the
transparent plastic sheet. These
Bamboo sticks are widely utilized
for making roofs of the houses in
Pakistan. The door was made from
one side and the opposite side
closed with the bricks and only
a couple of small windows made
for ventilation. Fruit spread over
the mats inside the tunnel and
because of the limited capacity of
such design, growers had to use
Figure 10. A solar tunnel facilitated with wooden and plastic trays.
the ordinary way of sun curing too.
Growers weren’t satisied about
this type of solar dryers in spite of
the lower cost compared to other
design.
METAL-FRAME SOLAR
TUNNEL WITH A
SINGLE FRUIT LAYER
This type was installed in 2011
and from this model the latest
one of USAID’s irms project was
developed in 2012. In fact the
development process of solar
tunnel dryers is endless till to
get a commercial and applicable
one. The current solar tunnel was
built on a cemented base and the
metal frame of arcs covered with
transparent plastic sheet (Fig.
10). The trays made of a wooden
frame and base from plastic net
to avoid fruit burn when touches
metal base. Trays were with short
wooden legs to be placed above
each other. Also, plastic crates
were used as trays. But this didn’t
THE BLESSED TREE | MAY 2017
15
by two meters wide (Fig. 12).
Base made from wood sheets and
arcs from metal and covered with
plastic sheet. A thin sheet of metal
has been painted with black paint
and ixed in the half of this tunnel
(6 meters long), but the rest of the
tunnel was loaded with single layer
of the fruit. As the year of 2013 was
the irst year to test such design
by one of the progressive growers
in Sindh, diferent fruit types were
successfully tested within this type
of solar tunnels dryers (Fig. 13).
Figure 11. Changes in the unripe date fruit during dehydration inside the
solar tunnel dryer.
Figure 12. The solar low-tunnel dryer.
increase the capacity much and
accumulated the moisture around
the fruit which increased the period
of drying more than 3 days. The
capacity of this solar dryer was half
ton/cycle of 3-4 days. Trays needs
considerable efort to be arranged
in 2-5 layers of trays. The lower
trays required more days for fruit
maturation. No fans in this type
to attract the moisture from the
tunnel. Ventilation restricted only
on 2 small windows. The current
design was found impractical like
other models.
16
It is worth to mention that
increasing the temperature inside
the tunnel caused skin separation
of the fruit instead of normal
dehydration by fruit shriveling
(Fig. 11).
THE LOW-TUNNEL
SOLAR
This type used in Oman to dry
out ‘half Rutab’ date fruit with
capacity 180-200 Kg/cycle of 3
days (Basunia et al. 2012). The
low tunnel is twelve meters long
KHALIFA INTERNATIONAL AWARD
FOR DATE PALM AND AGRICULTURAL INNOVATION
The tunnels placed on stones
instead of the metal legs to reduce
the cost. This design recently
updated by increasing the wide
into double (4 meters) to increase
the capacity. This design made to
load and unload the fruit much
easier as the unripe fruit spread
over a plastic sheet. Also, it easy to
check out the position of the fruit
throughout the transparent plastic
cover (Fig. 14).
For ventilation, a fan has ixed in
the empty side to push in the air
which getting hot through passing
above the black metal to dry out
the unripe date fruit within 3-4
days. In the other side 3 windows
were ixed to be opened when fax
working (Fig. 15). Growers were
comfortable with this design which
needs source of electricity to run
the fans (Fig. 16). But capacity
still not within the commercial
demand.
SOLAR TUNNEL
OF USAID’S FIRMS
PROJECT
This design developed in 2012 with
a bigger capacity reached to 2.5
tonnes fresh fruit to produce a tone
every cycle of 2.5-3 days (AbulSoad 2016; Abul-Soad et al. 2015;
Mari et al. 2016). The one made
from a metal frame and provided
with fans to exhaust the moisture
from the tunnel to outside (Fig. 17).
These fans are working by solar
cells to provide energy in case of
insuicient electricity current. The
cost is important factor that may
encounter the dissemination of
such solar dehydrators. Estimated
cost reached a million rupees
which equal to 10 thousand US
Dollars.
Figure 17 shows the outlook of
solar tunnel dryer at Therhi area,
Khairpur Mir’s, Sindh, Pakistan.
This solar tunnel was made up of
metal framework. The sides of the
structure positioned in east to west
angle (wind direction), having two
exhaust fans in west side and two
windows (covered with wire net) in
east side to regulate the humidity
and temperature inside the solar
tunnel dryer. These two fans were
automatically operating when the
relative air moisture increased
above 50% inside the solar dryer.
The temperature and relative air
humidity was measured by using
a thermocouple. The side facing
south and north was covered with
a white plastic sheet. The ground
within the solar tunnel dryer was
covered with cement base. The
electricity source to operate the
fans was provided from a solar unit
(700 watts). The tunnel consisted
of 30 stands arranged in three
longitudinal rows of 10 stands each.
In each stand 7 shelves, i.e. trays.
The whole frame was surrounded
from outside with a short wall for
protection (Abul-Soad 2016). The
process of dehydration using this
solar dryer is described.
Figure 13. Diferent types of date fruit (Chohara, unripe Aseel and Dhakki
cvs. and chopped unripe date fruit) drying within the low tunnel solar
dryer. Notice the empty half of the tunnel.
Figure 14. Side of the solar low-tunnel showing the black metal, arcs ixed
with screw and legs of stone.
DESCRIPTION OF
SOLAR DEHYDRATION
PROCESS INSIDE THE
SOLAR TUNNEL DRYER:
Artiicial maturation is a delicate,
time-consuming
process,
and
very
cultivar-speciic.
Taking
into account also the non-stable
conditions of the incoming dates
from week to week and season
to season, it stands to reason
Figure 15. Three holes made for ventilation to exhaust the moist air from
inside the solar low-tunnel.
THE BLESSED TREE | MAY 2017
17
that artiicial maturation requires
much practical experience by the
date packer (Barreveld, 1993).
The process of dehydration gone
through the following steps (AbulSoad 2016):
FRUIT PREPARATION
Figure 16. The progressive grower who installed this design in front of the
ixed fan with speed controller in the solar low-tunnel.
Date fruit is preferred to be
harvested at early Rutab stage
compared to Khalal stage to
avoid failure of fruit ripening. Early
harvested fruit at Khalal stage
could take more time to dry inside
the solar dryer and some portion
may fail to reach the desired fruit
quality. The remark of the fruit
at early Rutab stage is changing
yellow (Aseel, Dhakki and Begum
Jangi cvs.) or red color (Muzafati
cv.) of the fruit tip into brown color.
Fruit skin of Aseel cv. is very
delicate at Rutab stage. Fruit
must be handled carefully during
harvesting to avoid falling the
most of early ripened fruit on the
ground and crush. Ground under
the shade of the date palm tree
is covered with a plastic sheet to
collect the harvested fruit bunch
and fallen individual fruit during
harvest process.
Figure 17. Solar tunnel dryer with commercial capacity of one tone/3 days
dried date fruit.
Conventional practice of date fruit
harvesting is to cut and lay down
the fruit bunches on the ground
by aid of a rope. This practice is
polluting the fruit with dust and
reduces fruit quality. Conventional
practice should be updated by the
international better practices to
use plastic sheets beneath the date
palm tree to collect the harvested
fruit bunch and fallen individual
fruit during harvest process.
Harvested fruit should be collected
in the plastic crates and transferred
to the place of the solar tunnel
dryer by small hand carts or by
trucks to the far places.
Figure 18. Conventional way to detach the unripe date-fruit from the
bunches on a wooden comb.
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KHALIFA INTERNATIONAL AWARD
FOR DATE PALM AND AGRICULTURAL INNOVATION
Once date fruit reached the
place of solar dryer, it should be
sorted out to discard the crushed,
deteriorated, mashed, infected,
ruptured and shriveled fruit types
before drying process. Sorting
process includes dividing the fruit
to three categories according to
size into small, median and jumbo
fruit size. It is worth to mentioning
that jumbo fruit size is harvesting
high prices in the market and
supports the export window.
Based on a preliminary study on
date’s standards in the Pakistani
date’s market done by Date
Palm Res. Inst. (DPRI), SAL Univ.,
Khairpur, the category of Jumbo
fruit, i.e. “A” grade consisted of
55-60 fruit/500 grams while “C”
grade consisted of 75-115 fruit/500
grams package according to the
general concept of fruit quality in
Pakistan dates factories (Zangejo
2013). This is leading to the need
to make standards for all other
Pakistani date cultivars.
At “Pir” or “Bethak” where loaded
trucks with dates are unloaded by
labor, manual fruit detachment
from the fruit stalks is performed
before drying inside the solar
dryer, curing under sun radiation
on mats or making Chohara. Fruit
detachment process is done by
pulling the fruit punch over a
wooden comb ixed in ground
(Fig. 18). It used to be a headache
process due to the long time
consumed to perform this process
and requires considerable number
of labor. An alternative solution for
such process would help date palm
growers to save time and reduces
the end product cost could be the
use of a machine.
Loose fruit can’t be washed
before drying in solar dryers under
current practice. However, loaded
fruit on the pored metal trays
could be washed under running
tap water for 1-2 minutes and then
should be placed directly into the
solar dryer at the highest tray in
the stand (Fig. 19). It is prohibited
to be loaded in the lower trays
Figure 19. Washing the fruit before loading the trays in the solar tunnel
dryer.
Figure 20. A row of stands equipped with trays bearing date fruit inside
the this model of solar dryer.
Figure 21. The inlated fruit epicarp, i.e. skin due to higher temperature at
the upper portion of the solar dryer.
THE BLESSED TREE | MAY 2017
19
Figure 22. Upper trays loaded with 3-4 layers of fruit
of Dhakki cv. after 3 days inside the solar dryer.
or to be left for sometime after
washing due high sugar content
of the date fruit which encourages
the fermentation process.
FRUIT HANDLING
INSIDE THE SOLAR
TUNNEL
Number of fruit layers loaded on
a try is important to maximize the
overall production per cycle and
to avoid inlated in upper trays
or rotten fruit in lower trays (Fig.
20). The highest tray is exposed to
much more heat than other lower
Figure 23. Sorted date fruit quality of “Dhakki” cv. after
3 days within the solar dryer.
trays. Loading the highest tray with
a single layer of fruit let the heat
to inlate the fruit skin and then it
could be exploded (Fig. 21). The
swollen fruit skin separates from
the beneath lesh and produces
low fruit quality. However, this
phenomenon was reduced when
the highest tray was loaded with
3-4 fruit layers (Fig. 22). It seems
that the accumulated ambient
moisture of these layers reduced
the negative impact of the heat
on the fruit. Lower trays of a single
fruit layer showed very few inlated
fruit. Cold air is heavier than the
Figure 24. Cured date fruit under sun radiation on mats after 5-7 days.
20
KHALIFA INTERNATIONAL AWARD
FOR DATE PALM AND AGRICULTURAL INNOVATION
hot air which increases the time
required for dehydration in the
lower trays.
Diferent types of trays were
tested. The trays were made from
blind stainless steel materials
caused burn for the skin. However,
in the current design, trays made
with bores to allow more aeration
and avoid fruit burn (Fig. 23).
The quality of dried date fruit
inside the solar dryer (Fig. 23)
were similar to those cured on
the mate in open areas (Fig. 24).
As intimated before, the solar
dryer usage reduces the time
of curing from 5-7 days into
2.5 -3 days. In Egypt, ‘Sewi’ cv.
trees are growing mainly in three
governorates ‘New Valley’, ‘Giza’
and ‘Al-Fayoum’ where sun curing
on mats is the common practice
after fruit harvesting. But, the trees
cultivated outside these regions
on the Cairo-Alexandria desert
road where the unripe fruit after
harvesting need to be transferred
to surrounding areas with higher
temperatures for curing. Appling
this type of solar tunnel dryer
could therefore be useful for
dehydration at same places and
in shorter period of time. These
environment friendly-ways would
normally be applied in similar
places where the adverse climatic
conditions, i.e. low temperature
and monsoon rains are prevailed.
Figure 25. Glazed date fruit of ‘Aseel’ cv. with vegetable oil to keep fruit
moisture and to appear shiny.
Not but not least, in this design,
stands are lacking wheels for easy
moving from and to the solar dryer
to avoid opening the door for
long time. Also, it recommended
that fans must switch on or of
automatically not manually. Third
thing is to ind a mean to circulate
the air inside the solar dryer upside
down not only to suck the air. This
may increase the capacity of this
design above 2.5 tones unripe
date fruit/cycle in the future.
AFTER DEHYDRATION
PROCESS
Figure 26. Packing dehydrated date fruit in Carton containers.
Figure 27. Handmade baskets for packing the ripen dates
Drying fruit shouldn’t reach the
full dryness less than 18% as it will
lose some moisture content during
handling and storage (Mari et al.
2016). Dried fruit should be loaded
in plastic crates inside plastic
sheets, but before that it should be
kept for sometimes under shade in
a protected place. Then packaged
fruit should be transferred to the
market or cold storage. Stored fruit
in cold storage must be covered
with plastic sheets to avoid further
fruit moisture loss. It is a practice
in Pakistan to use the vegetable oil
for glazing (Fig. 25). Glazing the
dried fruit with food oil changing
the taste of the fruit little bit.
There have diferent materials
been using for packing date fruit
in Pakistan. One of these materials
is the carton (Fig. 26) and wooden
boxes. There also were other
alternative materials commonly
used for ripen dates packing such
as the handmade baskets (Fig. 27).
The pilgrim (seasonal laborers) are
coming every year a month before
harvesting season starts in JuneJuly to work on date palm various
activities. One of these is to make
such type of baskets with diferent
sizes for ripen dates packing. But,
after processing of dried dates,
THE BLESSED TREE | MAY 2017
21
cartoon or plastic boxes types
were usually used (Fig. 28).
Coming to the end, whether
dried date or Chohara will go to
the market for occasions (Fig.
29). Using solar tunnel dryer with
Arabian cultivars that spreading
now in Pakistan will help to
increase the cultivated area with
such elite cultivars (Fgi. 30). Price
of a single Kg of Ajwa, Anmber
or Sukkari cultivars A grade fruit
in retail market at Karachi ranged
from 1800-2200 Pak Rupees this
year.
The empirical references of
other indicated that the lethal
temperature to kill 100% of insect
life is 2.5 hours at 54 °C and this
time decreased to only 20 minutes,
but at higher temperature 71°C
(Azawi et al., 1983; 84). More or
less, using the solar dryer in such
a way to provide heat treatment at
the level of 55-60 °C is considered
as a partial pasteurization to
destroy insect of all life stage,
reducing the microorganisms such
as bacteria, fungi and molds, and
decreasing enzyme activity during
prolonged storage. It was reported
also that keeping the dates
moisture content in the suitable
range below 24% is inhibiting the
redevelop of the microorganisms
(Barreveld, 1993).
Figure 28. A plastic box of 500 grams of whole-dried date fruit.
Figure 29. Date fruit market in Pakistan.
Dates sector is one of growing
industries in Pakistan and during
the annual festival of dates (Fig.
30 and 31) fruits of diferent
cultivars were presented along
with seminars to increase the
awareness
of
the
Pakistani
growers. The seminar gathering
all the date palm beneiciaries to
discuss the emerging problems
and present the new technologies.
ACKNOWLEDGEMENT
The author would like to express
about his deep thanks to the Date
Palm Research Institute, Shah
Abdul Latif University, Sindh,
22
Figure 30. Fruit of diferent cultivars during the proceedings of annual
dates festival at “Khairpur”.
KHALIFA INTERNATIONAL AWARD
FOR DATE PALM AND AGRICULTURAL INNOVATION
Temperature
Change.
Journal
Of Engineering Science And
Technology, 4(3): 292 – 304.
Chouicha
S,
Boubekri
A,
Mennouche D, Bouguetaia H,
Berrbeuh MH, Bouhafs S, Rezzoug
H (2014) Valorization Study of
Treated Deglet-Nour Dates by
Solar Drying Using Three Diferent
Solar Driers. Energy Procedia, 50:
907 – 916.
Mari RH, Abul-Soad AA, Markhand
GS, Jatoi MA, Solangi N (2016)
Comparative analysis of open sun
and solar tunnel drying methods
for date fruit. under publication
Figure 31. Annual festival of date palm at Khairpur for promoting Pakistani
dates.
Pakistan especially Prof. Dr. Ghulam
Sarwar Markhand (Director) and
Mr. Riaz Hussain Mari for taking
part during conducting the current
study.
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