Voice Annunciator Manual.pdf

Remove the terminal cover prior to wiring the product. Reinstall the terminal cover after the wiring is completed. ● When wiring to external contacts for the signal line, use non-voltage contacts such as a relay, switch or an NPN open collector circuit. Refer to Chart 3 below for contact capacity. ● Use the recommended torque (0.3N・m) when tightening the terminal screws. × : [ Y : ] ＋ Thank you very much for purchasing the MP3 Voice Annunciator. Please read these instructions carefully before installation, maintenance and repair. Store this manual in a safe place for future reference. If you have any questions regarding this product, please contact our PATLITE Sales Representatives. ● Be sure to connect the voltage indicated to the left of the power supply terminal block. ● For the BKV-JF model, be sure to wire the negative side of the power supply to the 0V terminal block. In order to prevent any damage to the user and other personnel or to assets, note the following: The warning indications are divided into the following classes according to the degree of danger or damage incurred when the warning is not taken into consideration and the product is not correctly used. Do not supply power to the signal line. Do not exceed the maximum voltage of 40VDC, the rated current load of 500mA or reverse polarity to the busy line. Failure to comply will cause damage to the product. Indicates an imminently dangerous condition : Failure to follow the instructions may lead to death or serious injury. Indicates a potentially dangerous condition: Failure to follow the instructions may lead to slight injury or property damage. ： Indicates something to observe before using this product. The disregard to this indication may lead to product malfunction or failure. ※ ← Notice regarding supplementary information or convenient explanation is indicated. : ● Be sure the power is disconnected before wiring or installing this product. Possibility of electric ● ● ● ● shock may occur. Do not disassemble or modify this product. Possibility of fire or electric shock may occur. If repair is needed, refer to [8. Before Requesting Repair]. For questions concerning our product or for when repair is necessary, refer to the end of this document for contacting your nearest PATLITE Sales Representative. Be careful not to miswire this product. Possible miswiring can cause product failure or fire. Be sure to stay within the operating voltage range. Possibility of fire, failure or malfunction may occur. Request the installation and wiring be performed by a professional contractor. Otherwise, there is the possibility that fire, electric shock or falling from high places may result. Install the product in accordance to the procedure below: Drill mounting holes on a mounting surface (Board Thickness: 1mm - 10mm) with enough space for the mounting angle. (Refer to the “Mounting Dimension Diagram” below) Insert the product through the front (a) of the mounting surface. Attach the mounting angles (b) included with the product into the slots on the side of the product. Then tighten the screws (c) for the mounting angle. (Recommended Torque: 0.7±0.1N・m) Confirm that the product and the mounting angles are installed properly. : ～ ← Chart 2. Model BKV-JF BKV-KF BKV-QF Fuse Inrush Current Fuse Inrush Current Max. 10A/5ms 125V 1.0A Max. 1.5A/12ms 125V 0.5A Max. 1.2A/0.5ms 250V 0.5A Chart 3. Contact Capacity Current Capacity 10mA or more Withstanding Voltage 20V DC or more Leakage Current 0.1mA or less “ON” Voltage (Vsat) 1V or less ● Ensure the power has been disconnected before wiring. Possible electric shock may occur. ● Ensure the wiring is correct before connecting the power. Miswiring may result in failure or product damage. ● To protect the power supply and other internal circuitry, be sure to connect an external fuse. ● Tighten the terminal screws with the recommended torque of 0.3N・m. Failure to comply will cause risk of damage by short-circuiting if wiring comes off. One of the following play modes indicated below can be selected by the Operation Mode Switch. [Factory Default Settings] When up to 5 messages are registered, the Play Mode is set to A. When more than 5 messages are registered, the Play Mode is set to B. Use a flat-head screwdriver with the blade thickness of 1.0mm or thinner for turning the switch. □ Selecting Play Mode Change the operation mode switch to the desired play mode. Selecting modes I,J,K,L,M,N,O and P will activate the test mode. Reboot the product by re-inserting the power or by inserting the SD Card. It is possible to reboot when the SD card is inserted, when after insertion an alarm sound will indicate the information was read. When the alarm sound plays, it has indicated that the mode has been changed. Confirm the message to each channel has played, and the desired play mode was changed. Playback Mode (Operation Mode Switch Setting) A Bit Input Mode A maximum of 5 messages can be used from CH1 toCH5 B Binary Input Mode A maximum of 31 messages can be used from CH1 toCH5 C Bit Input Sound Reduction Mode A maximum of 4 messages can be used from CH1 toCH4. When an input is applied to CH5, the volume decrease by 15dB. D Binary Input Sound Reduction Mode A maximum of 15 messages can be used from CH1 toCH4. When an input is applied to CH5, the volume decrease by 15dB. E Bit Input Interrupt Playback Mode F Binary Input Interrupt Playback Mode G Bit Input Hold Playback Mode H Binary Input Hold Playback Mode I P Test Mode A maximum of 5 messages can be used from CH1 toCH5. If an input is applied while a message is in playback, the mesage playing will stop and resume after the interrupted message ends. A maximum of 31 messages can be used from CH1 toCH5. If an input is applied while a message is in playback, the mesage playing will stop and resume after the interrupted message ends. A maximum of 5 messages can be used from CH1 toCH5. While the input is held on, the message will playback. When the input is released, the mesage playback will stop. A maximum of 31 messages can be used from CH1 toCH5. While the input is held on, the message will playback. When the input is released, the mesage playback will stop. Message number 1 will playback if selected from I to P. To end the test mode, return switch back to any other mode. Refer to“6.5 Message Playback” for the operation of each mode. ● Confirm that polarities and rated voltages are correct before connecting the power supply. ● To countermeasure against interference noise, make wiring as short as possible and use shielded wires whenever possible. In addition, separate any signal lines which pass along high voltage cables or is susceptible to receive induction noises. Interference may influence signal inputs and cause product malfunction. ● If a non-voltage contact, such as a relay or switch etc., is used for the power supply line, consider inrush current capacity when selecting the contact. If the capacity is insufficient, it will cause pitting or welding of the contacts, causing malfunction. ● Use M3 ring terminals with insulated coating when wiring to the terminal block to prevent shorting any wire. : ● To protect the power supply and other internal circuitry, be sure to connect an external fuse. ● Do not install the product in a location where vibrations exceeding the specifications exist. If installing where vibrations do exist, install the product in the upright position to prevent the risk of product detaching and it falling, causing injury to a passer-by, etc. Contrary to Warnings and Cautions indicated in this document, product failure due to mishandling, dissasembly, modifications or natural disasters, etc. is not covered by any Warranty. Moreover, avoid any applications outside those indicated in this document. ● Do not use in an environment exposing strong radio waves or inductance noise. Noise may be induced from the speaker horn causing malfunction or failure. ● Do not use in an environment where corrosive gas is present. Possible cause of failure may occur. ● To prevent damage from static electricity, touch hands or other body parts to metals or an earth ground to discharge the body from static charge before handling static sensitive parts, such as the SD Card. ● Use the recommended torque when attaching parts for installation, etc. ● Be sure the power is disconnected before wiring or installing this product. Possibility of electric shock may occur. ● Request the installation and wiring be performed by a professional contractor. Otherwise, there is a possibility that fire, electric shock or falling from high places may result. ● If the power supply or signal lines are switched on simultaneously from multiple units, their playback may not start at the same time. ● If the 0V terminal of the BKV-31JF is connected to the terminal COM, the influence of interference is greatly increased. ● When this product is used for security purposes, it should be inspected daily. In case a malfunction should occur, it is recommended that you use this product together with other security products. ● Do not misplace parts, such as the terminal cover or front plate, while perfoming maintenance or repair of the product to prevent possible damage. - Caution on copyright Work that was recorded or copied from music CDs or other media used in public places may infringe upon copyrights and law enforcement may be imposed. When using a work that was recorded or copied from music CDs or other media, be sure to obtain permission from the author. In addition, copyright of audio/music data distributed or sold by PATLITE Corporation belongs to PATLITE. It is strictly prohibited to copy/reprint whole or partial contents of audio/music data belonging to PATLITE Corporation, or to transfer/sell such material on computer networks etc., without permission of the rightful holder. ● Ensure the installation surface is sufficient enough to handle the weight of the product, and where there is less vibration. Also, do not install onto a vehicle. Failure to comply will lead to injury or damage to the product. ● Be sure to attach with both mounting angles, and fasten them only with the recommended tightening torque. Failure to comply will lead to injury or damage to the product. ● Install where adequate space is available for the mounting angle when choosing a mounting location. ● Install the product on a flat surface with no uneven surfaces. Failure to comply will weaken its resistance to water and dust. ● To prevent the product from falling in places where vibration may be generated, apply thread locking adhesive, etc., to the mounting angle screws and periodically check it. ● When installing in high places, choose a location which is accessible by a scaffold, ladder, etc., Follow the procedure below to open or close the front cover when performing tasks such as accessing the SD Card Slot, Mode Selection Switch or adjusting the volume. Remove the Front Cover (M3×6) Mounting Screw. Pull the Front Cover section (”Part A” in the figure to the right) lightly with finger and slide it downward. Remove the Slot-waterproof Packing when using an SD card. Repeat steps ➀ to ➂ in the opposite order to close the Front Cover. (Recommended Tightening Torque: 0.3N・m) ● Depending on the material quality and thickness of installation surface and volume, the product may resonate and cause an oscillating sound. Take precautionary measures to reinforce the clamp face. Message Rewriting Procedure: Turn on the power to the product and verify that neither the “COM” nor “CH” inputs are short-circuited. * The message rewriting cannot be done during voice playback or in the test mode. After opening the front cover and inserting the SD Card from which the playlist and message data are to be written, a high-low beep will sound to indicate rewriting has begun. When a short beep sounds, it indicates the rewriting sequence is completed, and the SD Card can be removed. * Rewriting should be completed within 60 seconds. The rewriting is not successfully completed if beeping sounds other than indicated above are heard, or when there is no response (See Section “8. Before Requesting Repair”). In addition, if the volume has been minimized, the beeping sounds cannot be heard. guaranteed for proper operation. ● When formatting an SD card, please use the FAT16 format. ● To prevent the possibility of damage to the product or SD card, please beware of the which the power supply can be easily cut near the main power for safety. Body Color J : Ivory White K : Dark Gray By using our PATLITE Playlist Editor (download from our homepage is possible without extra charge), an SD card (Model: SDV-128P sold separately), and an MP3 sound editing tool, the message can be rewritten. The maximum playback time for this product is 63 seconds (at a rate of 64kbit/s, Fs=44.1kHz and internal memory size of 504Kb). Refer to the “Help” section of the corresponding software for the procedure to create the MP3 Data and storing it onto an SD Card. ● Optional SDV-128P type should be used for the SD card. Using other SD cards is not for repairs. ● When operating the product by controlling the power ON/OFF, be sure to include a switch by Rated Voltage J: 12-24V DC K: 100V AC Q: 220V AC ● Make sure that there is no misalignment when changing the operation mode switch selection. If a misalignment occurs as shown in the figure on the right, the selected play mode may not play. ● Attach the Slot-waterproof Packing securely. Failure to comply will weaken its resistance to water and dust. ● Fasten the front cover mounting screw with the recommended fastening torque. Failure to comply will result in risk of damaging threads from overtorque and/or the screw falling out. following. ・When inserting the SD card in the card slot, be careful of the direction of the SD card. ・Do not forcibly insert the SD card into the card slot. ・Do not operate the product with the SD card inserted. ・Avoid any foreign substances from entering the card slot. Increase Volume Decrease Volume 1 2 3 4 5 6 7 8 9 10 11 The sound level can be adjusted by the volume control. Use a flat-head screwdriver with a blade width of 1.0mm or thinner for turing the volume control. ● Binary Input Table Message No. ・ CH1 CH2 CH3 CH4 CH5 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 0 1 1 0 0 1 1 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 Message No. 12 13 14 15 16 17 18 19 20 21 22 6-5-6. Binary Input Interupt Playback Mode (Operation Mode Switch: F) CH1 CH2 CH3 CH4 CH5 0 1 0 1 0 1 0 1 0 1 0 0 0 1 1 0 0 1 1 0 0 1 1 1 1 1 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 Message No. 23 24 25 26 27 28 29 30 31 CH1 CH2 CH3 CH4 CH5 1 0 1 0 1 0 1 0 1 1 0 0 1 1 0 0 1 1 1 0 0 0 0 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 When one of the signal wires from CH1 to CH5 for a binary input are entered and an input message is entered during message playback, the message will interrupt the message being played. ・ Even if the input is held down, the message playback will be reproduced only once. ・ There is no Priority Input Order 8. Before Requesting Repair Problem No Sound Different Channel Plays Back ※ Cannot Record Message 6-5-3. Bit Input Sound Reduction Mode (Operation Mode Switch: C) Input Timing (Binary) Is the data storage location correct? Is the SD card inserted correctly? Is the volume turned down to minimum? (Overwrite beep may not be heard) SD Card not Is the “SDV-128P being used? being read Is the SD Card correctly inserted? What to do Double check the wiring. (5. Wiring) Adjust the volume. (6-4. Volume Adjustment) Double check the wiring. (5. Wiring) Double check the Selection Switch. (6-2. Playback Mode Selection) Double check the wiring. (5. Wiring) Is the file name and contents of the playlist folder right? Is the SD card an option product from our company? CH1 to 4 corresponds to Bit Inputs. CH5 Input reduces the volume by 15dB. ・ CH5 has no input priority. ・ When multiple messages are entered during playback, the next message will be reduced. ・ Any input other than “STOP” or “Sound Reduction” will be ignored during playback. Double check the contents of the SD Card Playlist and Data Folder. (FV-Win or Patlite Playlist Editor Help File.) Double check the SD Card. (6-3. Message Rewriting) Adjust the volume. (6-4. Volume Adjustment) Double check the SD Card. (6-3. Message Rewriting) ● Even after proper installation and handling, if the product does not operate correctly, contact your PATLITE Sales Representative. 6-5-7. Bit Input Hold Playback Mode (Operation Mode Switch: G) Input Timing (Bit) Is the Operation Mode Switch set correctly? Is there power supplied? Is the playlist created on the SD card? ● As the sound increases, the possibiliy of distortion may also occur. ● Due to environmental conditions and tolerances. the volume may not be at zero sound ● The volume is turned half-way at the factory prior to shipment. Turn the product on and short-circuit the signal line to the common line to for operation. ・ Short-circuit the signal wire to common for 100ms or more (Pulse input). ・ When controlling this product via the power supply, the start-up takes about 500ms before the sound can play back. ・ The input timing for all modes, from the “BUSY” output to the “STOP” input, and all the CH inputs are the same for when playing back messages. Please refer to the Input Timing Chart below for operation. ・ When two or more signal wires are short-circuited at the same time to the common lines for bit input, the higher channel takes priority (bit input only). Priority Input Order： STOP＞CH5＞CH4＞CH3＞CH2＞CH1 Where to Check Is there power supplied? Is the signal line to common line shortcircuited correctly? Is the STOP input on? Is the volume turned down to minimum? Is the signal line to common line shortcircuited correctly? If the signal wires from CH1 to CH5 for a bit input are held when short-circuited to common, the message will repeat until the signal wire is removed from common. ・ Once the input is lost, the playback will stop. Input Timing (STOP) Model Rated Voltage Voltage Range Power Consumption Sound Pressure Level Audio File File Format Internal Memory Size Sound ） Reduction BKV-31JF 12 - 24V DC 10.8 - 26.4V DC Max. 9W BKV-31QF 220V AC (50/60Hz) 220V AC ±10% Max. 10W Max. 95dB: Placed on a 300mm2 base at a distance of 1 meter with a 1kHz sine wave at a -6dB input. Volume Adjustable ※Sound level of message will vary with the surrounding environment. MPEG1 Audio Layer III (MP3) Standard Bit Rate: 64kbit/s, Fs=44.1kHz (CD Quality) FAT16 504kB (MP3 data total)/ Maximum playback time 63sec (at Standard Bit Rate) Number of Playback Messages Operating Temperature Range Relative Humidity Y BKV-31KF 100V AC (50/60Hz) 100V AC ±10% Max. 10W Bit Input: 5 / Binary Input: 31 -10 to +50℃ 85% RH or less (no condensation) Indoor: Upright, sideways and inverted mounting (Use Upright if water splashing is present) Outdoor: Upright Direction Only ←Sideways After an input is held for at least 100ms, any other channel input is not accepted until the message ends. (”STOP” input is the exception) Input a binary channel within 5ms, and hold for 100ms or more. other binary channel inputs are not accepted until the message ends. Y ● Although a pop noise may occur when the playback is controlled via the power supply or playback start and finish, it is not an indication of failure. Mounting Direction ←Upright Position 6-5-4. Binary Input Sound Reduction Mode (Operation Mode Switch: D) Position Inverted Position→ CH1 to 4 corresponds to Binary Inputs. CH5 Input reduces the volume by 15dB. ・ CH5 has no input priority. ・ When multiple messages are entered during playback, the next message will be reduced. ・ Any input other than “STOP” or “Sound Reduction” will be ignored during playback. Protection Rating Insulation Resistance Withstanding Voltage Vibration Resistance ● Even when starting two or more units simultaneously, a lag will occur during message Mass playback. IP54 (Upright Direction for Panel Mount only) 1MΩ or more (at 500V DC) between terminal and chassis 500V DC for 1 minute 1000V DC for 1 minute 1500V DC for 1 minute (Between terminal and chassis) 2 2 19.6m/s (Upright Position) 45.0m/s (Upright Position) At 30Hz in directions from back and fourth, left and right, up and down for 2 hours 350g ±10% 530g ±10% : 6-5-8. Binary Input Hold Playback Mode (Operation Mode Switch: H) 6-5-1. Bit Input Mode (Operation Mode Switch: A) If the signal wires from CH1 to CH5 for a binary input are held when short-circuited to common, the message will repeat until the signal wire is removed from common. ・ Once the input is lost, the playback will stop. If signal wires from CH1 to CH5 are short-circuited to the common, the message of the selected channel will play back. ・ During message playback, any input other than “STOP” is not accepted. ） 6-5-5. Bit Input Interrupt Playback Mode (Operation Mode Switch: E) 6-5-2. Binary Input Mode (Operation Mode Switch: B) If signal wires from CH1 to CH5 are short-circuited to the common, the message corresponding to the binary input conversion table will be played back. (Refet to the “Binary Input Table”) ・ During message playback, any input other than “STOP” is not accepted. Signal Input Timing Chart (Binary Input) When one of the signal wires from CH1 to CH5 are entered for a bit input and an input message is entered during message playback, the message will interrupt the message being played. ・ Even if the input is held down, the message playback will be reproduced only once. ・ There is no Priority Input Order ● Despite the cautions and warnings provided in this manual, it is not the responsibility of PATLITE for any failure or damage occured from mishandling. 6-5-9. Test Playback (Operation Mode Switch: I through P) Message from CH1 continues being played back. Any other CH inputs are ignored during test playback. ・ Use the “Test Playback Mode” when checking the operation or adjusting the volume. ・ To operate in the “Test Playback Mode”, select the “Operation Mode Switch” to any mode from “I” to “P”. ・ Because the “Test Playback Mode” automatically resets the “Operation Mode” to ‘A’, reboot the product after exiting the “Test Playback Mode” in order for the new settings to take effect. SD Card: Model SDV-128P The SD Card is used when changing the messages for the Voice Annunciator product. Voice Playlist Editor: Model FV-Win MP3 Editor software with a collection of 2000 MP3 standard messages. Mounting Bracket: Model BK-001 Available for Models BK・BKV ● Due to changes, improvements, etc., the contents of this manual may change without advance notice.