ICOSADOSs2018
8thsINTERNATIONALsCONFERENCE
s
ONsSAFETYsANDsDURABILITYsOFsSTRUCTURES
23rd-25th of May 2018s
Proceedings
Latvia University
of Life Sciences and Technologies
Latvia University of
Life Sciences and Technologies
Faculty of Environment and Civil Engineering
8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23-25, 2018, LLU, Latvia
Proceedings
Editors:
Lilita Ozola, Ulvis Skadiņš
2018 | Jelgava
ISBN 978-9984-48-299-6
PREFACE
This proceedings contains papers presented in the 8th lnternational Conference on Safety and
Durability of Structures (ICOSADOS 2018), held in the Latvia University of Life Sciences and
Technologies (LLU), city of Jelgava, Latvia, from 23th to 25th of May 2018.
A contribution in the internationalisation goal of ICOSADOS was achieved with this event
taking into account that authors or members of the Scientific Committee of nine countries
collaborated. These countries are Poland, Latvia, Portugal, Italy, Mexico, Czech, Brazil,
Slovakia, and Lithuania.
In this conference there were four lectures presented by keynote speakers who are international
references in the topics of safety and durability of structures.
The conference scope includes a wide range of safety and durability of structures topics. In this
event all the contributions can be grouped in five sections:
S1 - Degradation: diagnostics and evaluation methods
S2 - Structural, physical and material characterisation
S3 - Assessment, conservation, repair and strengthening
S4 - Numerical modelling
S5 - Case studies
The Editors are grateful to all authors, members of the scientific committee and other colleagues
that make possible the publication of this book.
COMMITTEES
ORGANISING COMMITTEE
Ulvis Skadiņš,
chair, Latvia University of Life Sciences and Technologies (LLU), Jelgava, Latvia
Andrzej Pawłowski,
co-chair, Wroclaw University of Environmental and Life Sciences (WUELS), Poland
Anabela Paiva,
co-chair, University of Trás-os-Montes e Alto Douro (UTAD), Portugal
Silvija Štrausa,
co-chair, Latvia University of Life Sciences and Technologies (LLU), Jelgava, Latvia
Maciej Orzechowski, WUELS, Poland
Isabel Bentes, UTAD, Portugal
Sandra Gusta, LLU, Latvia
Raitis Brencis, LLU, Latvia
Jorge Tiago Pinto, UTAD, Portugal
Zofia Zięba, WUELS, Poland
SCIENTIFIC COMMITTEE
Lilita Ozola,
chair, Latvia University of Life Sciences and Technologies (LLU), Jelgava, Latvia
Jerzy Sobota,
co-chair, Wroclaw University of Environmental and Life Sciences (WUELS), Poland
Jorge Tiago Pinto,
co-chair, University of Trás-os-Montes e Alto Douro (UTAD), Portugal
Juris Skujāns, LLU, Latvia
Jānis Kreilis, LLU, Latvia
Raitis Brencis, LLU, Latvia
Guntis Andersons, LLU, Latvia
Leonīds Pakrastiņš, Riga Technical University, Latvia
Jānis Šliseris, RTU, Latvia
Hoła Jerzy, Poland
Kempiński Jan, Poland
Skowroński Wojciech, Poland
Śniady Paweł, Poland
Wysokowski Adam, Poland
Débora Ferreira, IPB, Portugal
Fernanda Rodrigues, UA, Portugal
Hugo Rodrigues, IPL, Portugal
Humberto Varum, FEUP, Portugal
João Lanzinha, UBI, Portugal
Sofia Ribeiro, LNEC, Portugal
Ivan Vaníček, Czech Technical University in Prague
Enrico Spacone, University of Chieti-Pescara, Italy
Fulvio Parisi, University of Naples Federico II, Italy
Giorgio Monti, Sapienza Università di Roma, Italy
José Jara, University Michoacana San Nicolás de Hidalgo, Mexico
Peter Koteš, University of Žilina, Slovakia
Raphaela Gomes, UEG, Brazil
Rytis Skominas, Aleksandras Stulginskis University, Lithuania
Raimundas Sadzevicius, ASU, Lithuania
CONTENTS
INVESTIGATION OF FRICTION BETWEENN GRAVELY SAND OR NON-VOWEN GEOTEXTILE AND TEXTURED HDPE GEOMEMBRANE WITH USAGE OF INCLINED PLANE TEST.
Andrzej Pawlowski
12
RESEARCH ON CREEP OF HIGH PERFORMANCE FOAMED CONCRETE CYLINDERS
INCOMPRESSION, Eva Namsone, Rihards Gailitis, Leonids Pakrastins, Genadijs Sahmenko, and
Elvija Namsone
18
PATHOLOGIES IN OLD BUILDINGS OF THE HISTORIC CITY CENTER OF VILA REAL,
Andreia Queiros, Anabela Paiva, and Jorge Pinto
25
TECHNICAL SOLUTION PROBLEMS OF CONCRETE INDUSTRIAL GROUND FLOORS IN
ATVIA,
Sandra Gusta, Silvija Strausa, and Mareks Pavars
33
PHYSICAL AND MECHANICAL PROPERTIES OF PARTICLEBOARD P4 DEPENDING ON
MOISTURE CONTENT,
Regino Kask, Harri Lille, Jaanus Ljahov, and Aleksander Rebane
43
RECONSTRUCTION OF “THE CASTLE HOUSE” IN LAMEGO,
Carla Teixeira, Antonio Moutinho, and Isabel Bentes
49
REUSE OF OLD STATE BUILDINGS IN CABECEIRAS DE BASTO,
Vitor Magalhaes, Anabela Paiva, and Jorge Pinto
57
INFLUENCE OF FATIGUE LOAD ON BEARING CAPACITY OF STEEL PLATES IN BOLTED
CONNECTIONS,
Kamil Pawlowski, Janis Kreilis, Agata Wloka
65
IMPROVEMENT OF STRENGTH AND DURABILITY OF FOAM GYPSUM
ACOUSTIC PLATE,
Kristaps Pulkis, Santa Soloveiko, and Juris Skujans
10
74
11
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
INVESTIGATION OF FRICTION BETWEENN GRAVELY SAND OR NONVOWEN GEOTEXTILE AND TEXTURED HDPE GEOMEMBRANE WITH
USAGE OF INCLINED PLANE TEST
Andrzej Pawłowski1, a
1
INSTITUTE OF BUILDING (Instytut Budownictwa) pl. Grunwaldzki 24 50‑363 Wrocław,
Poland
a
[email protected]
Keywords: textured geomembrane, soil-textured geomembrane friction, geotextiletextured geomembrane friction.
Introduction
Friction is the most important stability factor in every soil-geotextile-geomembrane system placed
on a slope. HDPE geomembrane, which is widely used in watertight sealing systems, has relatively
low friction coefficient limiting inclination of earth structures planes to ensure enough safety
against sliding of covering soil layers. To increase friction forces on the contact planes and thus
range of application, different texture patterns increasing geomembrane surface roughness are used.
A newly developed pattern of geomembrane surface texture was tested.
Inclined plane test - which is a good model of real condition on a slope - was used to
determine friction characteristics between textured geomembrane and soil. The speed of plane
platform lifting (rotation) was regulated by multitest-tensile strength testing machine controlled by
an individually created computer program. Geomembrane was fixed to the platform plane (Fig. 1,
2). Plane inclination was growing with constant speed 3°/min, as recommended by the standard PNEN ISO 12957 – 2:2007 [1]. Influence of compaction and of moisture content of the soil on friction
coefficient was investigated. Because very often nonvowen geotextiles are used in sealing systems
as protection layer, friction coefficient between geotextile and geomembrane was tested, too.
Tests’ program and description
Tests were performed on small 60x60x19 mm samples. Usage of programmable strength test
machine assured constant angular velocity (3°/min). In tests described in the standard [1] calibrated
sand 0,08-2 mm with rounded grains and water content smaller then 0,2 % is to be used. This
method is good to compare different products between themselves. For particular projects necessary
values should be obtained by testing soils, which are to be applied during realization [2]. According
to Bhatia and Kasturi [3] “interface friction is very specific to the soil as well as the membrane”.
That is why in the reported investigation gravely sand was tested, as a material to be applied in
designed realization. Soil sample was placed in square metal frame, which was moved slightly up to
ensure, that only soil is in contact with textured geoemebrane. Water content and density index was
determined for every soil sample. If friction between non-woven geotextile and textured
geomembrane was tested, geotextile was wrapped around box with soil.
In spite of soil material some other changes were introduced adapting the tests to the
possibilities of the laboratory. Angle of slipping “δ” is defined in the ISO standard [1], as an angle
12
at which the box’s displacement attains 50 mm. Test arrangement (Fig.2) presented in the paper,
was prepared not to control sample displacement, but to measure force “V” lifting the plane and to
determine displacement of inclined plane free end. When box with soil starts to move changing the
position on the plane, sudden drop of lifting force, because of load movement, can be observed.
This moment is precisely determined by measuring system of the strength testing machine. Slipping
angle δ can be easily determined from the diagram presenting values of lifting force versus vertical
displacement of the plane end (Fig. 3).
Fig. 1. Strength testing machine adopted to the inclined plane friction test
Fig.2. Inclined plane test arrangement
13
Moment, when the box starts to move
Fig. 3. Example diagram to determinate the moment, when box with soil starts to move
Despite of main tests, some investigation were made to determine soil parameters. The main tested
parameters were:
grain size distribution
maximal and minimal porosity
specific weight density
optimal water content (Proctors test)
angle of internal friction (in direct shear apparatus)
Average soil’s parameters are presented in the table 1.
Table 1. Parameters of soil – gravely sand (grSa) - used in the tests
d60
mm
0,9
d10
mm
0,255
d60/d10
3.53
max/min
kNm3
16,39/18,61
e max
0,617
e min
0,424
dmax
kNm3
17,52
w opt
%
6,19
deg
42
c
kPa
0
Textured geomembrane was made of HDPE and was 2 mm thick. Both geomembrane sides were
textured. Texture pattern is presented on Fig.3
Non woven (needle punched) geotextile was 2,5. mm thick and its surface density was 175 g/m2.
Fig. 4. Geomembrane texture pattern
14
Gravely sand -geomembrane friction on contact plane
The inclination, by which box filled with soil starts to move down, here called angle of slipping, can
be taken as equivalent of friction angle between soil and geomembrane. In the highest position
plane inclination was ca. 50°. Further movement of the computer controlled lifting arm was
impossible, because the machine was reaching its extreme upper position. In some test
configuration (moisture content, density) this inclination was too small to reach final slipping
position, so further plane movement was continued manually, with much smaller accuracy. Only
tests made with air-dry soil have given expected results – angle of slipping , based on other, then
in the ISO standard criteria – was on the level 45° or less. In other tests, when water content was
equal optimal value from Proctor’s test or when gravely sand was fully saturated, slipping angels
were much bigger than 45° and in extreme cases plane has to reach vertical position to start the box
movement. One can suppose, that by so high angels, because of increasing sliding force and the
moment it caused on soil – geomembrane contact surface, there was generated some additional
suction pressure increasing resisting forces. Probably in real condition such phenomenon would not
occurred and is only possible in certain condition of laboratory tests. No reports have been found
about similar observation by inclined plane tests made with standard, big dimensions equipment,
probably because the ISO standard presume usage of practically dry soil material. So using method
described in this article it is recommended to use air dry material too, to eliminate other factors
influencing stability of box with soil sample place on inclined plane. Results of the test, which were
repeated 3 times for each soil parameters configuration, are brought together in the table 2. Test
series 1÷3 were made on loose soil, in tests series 4÷6 soil was compacted.
Table 2. Test parameters and sliding angle δ from inclined plane tests (average values) of friction
between geomembrane and gravely sand
Nr. of test
series
1
2
3
4
5
6
d
w
ID
kN/m3
16,84
14,10
20,04
18,14
18,40
22,21
kN/m3
16,84
13,27
16,70
18,14
17,32
18,52
%
0 (air-dry)
6,19 (wopt)
20,05
0 (air-dry)
6,19 (wopt)
20,05
0,23
<0
0,15
0,81
0,45
0,96
37,76°
73,50°
45,00°
45,85°
55,4°
>90°
tan /tan
0,86
3,75
1,11
1,14
1,61
Geotextile-geomembrane friction on contact plane
Geotextile-geomebrane friction was controlled on the same way as for soil samples. Geotextile was
wrapped over metal box filled with loose gravely sand. Soil was used only to fill the box and to
press geotextile to the surface of geoemebrane. Non vowen geotextile used in this investigation, was
or air-dry, or saturated with distilled water. Before the tests, to saturate geotextiles samples, they
were submerged in distilled water for at least 24 hours.
Test run was similar to tests made with gravely sand. Geomembrane was fixed to the plane.
On it, box filled with soil and wrapped with geotextile, was put carefully and then the plane was
pulled up until slipping of the box has occurred. Test results are presented in the table 3.
In the series 7 and 8 average values were calculated on the base of 2 tests only. The results
of tests, when the box with geotextile could reach vertical position of the plane ( = 90, Fig. 4)
and still was connected to the geomembrane, have been rejected.
By testing non-vowen geotextiles - material made of synthetic fibers - and geoemembrane with
rough, textured surface formed during production process, it was obvious, that in spite of friction
resisting sliding force, there is another resistance component because of mechanical connection
between fibers and rough elements of geomembrane texture. The sum of this 2 resistance forces
15
leads to much higher angle of slipping , than in standard test with geomebrane and soils,
sometimes reaching even 90. In this case influence of fibers entangled around rough elements of
geomembrane surface could be determined with inclined plane tests only if we could use different
material filling the box e.g. soil and metal balls, to carry the tests with 2 different loads. The same
quantitative determination of other, then friction, factors influencing resistance against sliding
forces can be made with direct shear apparatus [4].
Table 2. Test parameters and sliding angle from inclined plane investigation (average values)
of textured geomebrane and nonvowen gotextile
Nr. of test series
7
8
G
Moisture
of geotextile
G
deg
105,91
81,5°
0 (air-dry)
122,12 Water saturated 73,50°
G - weight of the box, filling from gravely sand, and geotextile
Fig. 5. Box with geotextile wrapped around just before the moment of break off from textured
surface of geomembrane.
Conclusions
1. Tests on inclined plane with textured geomembrane and gravely sand have proved, that the
geomebrane texture pattern assure very good friction. The smallest values of slipping/friction
angle was observed for air-dry soil samples. In extreme cases (when soil is compacted and
saturated) plane was lifted almost to vertical position, before sample start to move. It can be
supposed that suction forces influenced test results by high water content of the sample.
2. Nonvowen geotextile during the tests exhibited very good connection with textured geomebrane
surface. Inspite of friction, fibers from nonvewen geotextiles are tangled with protruding, rough
16
components of texture pattern increasing this way resistance against sliding. In some extreme
cases the sample was detached from the geomembrane only by plane inclination near 90.
3. To obtain reliable values for design purposes it is recommended to use dry soil, because in airdry state slipping angle was the smallest. In the case of nonvowen geotextile and textured
geoemembrane, there were not so big differences between air-dry and saturated material.
Higher values were obtained by bigger moisture content.
4. Laboratory equipment can sometimes be adjusted (like in the example presented in this paper)
to realize other tests, then it was primary designed for, using its precise measuring systems and
individual programing possibilities to adapt to certain test condition.
References
[1]
PN-EN ISO 12957 – 2:2007 Geosyntetyki. Wyznaczanie właściwości ciernych. Część 2:
Równia pochyła. (Geosynthetics -- Determination of friction characteristics -- Part 2: Inclined plane
test)
[2]
Borys M.: Opory tarcia na styku geosyntetycznych ekranów przeciwfiltracyjnych w wałach
przeciwpowodziowych. (in polish). (Frictional resistance at the junction of geosynthetics antifiltration screens in flood embankments). Woda-Środowisko-Obszary Wiejskie/WaterEnvironment-Rural areas, 2007.t 7z 2b(21), pp. 21-31
[3] Bhatia S. K., Kasturi G.: A report on comparison of PVC and HDPE geomebranes (interface
friction performance), November 1996; Syracuse University, pp. 46
[4] PN-EN ISO 12957 – 1:2007 Geosyntetyki. Wyznaczanie właściwości ciernych. Część
1:Ścinanie bezpośrednie (Geosynthetics -- Determination of friction characteristics -- Part 1: Direct
shear test)
17
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
RESEARCH ON CREEP OF HIGH PERFORMANCE FOAMED CONCRETE
CYLINDERS IN COMPRESSION
Eva Namsone1, a, Rihards Gailitis2,b, Leonids Pakrastins2,c, Genadijs
Sahmenko1,d, and Elvija Namsone1,e
1
Riga Technical University, Department of Building Materials and Products, Institute of
Materials and Structures, Kipsalas street 6a, Riga, Latvia, LV-1048
2
Riga Technical University, Department of Structural Engineering, Institute of Structural
Engineering and Reconstruction, Kipsalas street 6a, Riga, Latvia, LV-1048
a
[email protected],
[email protected],
[email protected],
d
[email protected],
[email protected]
Keywords: creep, foamed concrete, deformation.
Introduction
The development of specialized foaming and mixing equipment and synthetic foam agents has
improved the stability of foam of foamed concrete (FC), which in turn has expanded the scope of
FC in recent years from insulation material until road construction [1]. Polyvinyl alcohol (PVA)
fibres usually are used to obtain the composite materials, but polypropylene fibres are used just as
stabilizer of the mix [2]. One of relevant factor of using FC is an early-age creep.
The creep (also known as cold flow) is the ability of the solid material to slowly or continuously
deform its plastic deformation under steady load conditions (mechanical stresses). The development
of plastic deformation depends on the type of the load and temperature. The creep is found in
almost all constructive materials with visco-elastic nature.
The creep is influenced by the environmental conditions like temperature, moisture, etc [3]. But
creep of concrete is influenced by type of aggregate, water/cement ratio, compressive strength, age
of loading, type of sample, isotropy and moisture. Literature research shows that use of “softer”
aggregates reacts in higher values of creep (see Fig. 1 [4]). This picture shows that higher values of
28-day creep of aggregates indicate sandstone and gravium, but lower values of 28-day creep of
aggregates indicate quartz and limestone. During the time of 25 years, values of creep are changing,
especially basalt.
Results of Fig. 1 show that the effect of filler types on the creep is explained by the elastic modulus.
If the value of elastic modulus is higher, there is a greater limitation of the potential creep of the
cement paste. The creep is also affected by the porosity of composition. If the value of porosity is
lower, there is a higher value of elastic modulus. In general, the main factors affecting the creep are
the amount of fillers and the elastic modulus that restrict the creep of composition.
The changes in the properties of concrete are based on long-term chemical processes in the cement
paste. The creep of the aging material depends not only on the length of the load, but also on the
load time or the age of the material at the time of loading [5].
The characterization of creep involves the creation of creep curves, which show the deformation
18
Creep (10-6)
during a steady load change.
1
2
3
4
5
6
Days
Time under load (log scale)
Years
Fig. 1 Creep lines of aggregates: 1 – sandstone; 2 – basalt; 3 – gravium; 4 – granite; 5 – quartz; 6 –
limestone
There is a basic creep that appears in conditions where there is no moisture exchange with the
environment, and the common cracks, that is, the creep appears in conditions of drying, in which an
additional component appears - the so-called dry creep, which occurs even after free-rushing,
measured for the unloaded element. As a result of creep there occurs process that is called
“relaxation of cracks”.
There are advantages and disadvantages of deformation of creep. On the one hand, the main
positive aspect is that creep helps to relieve unwanted (unnecessary) efforts in concrete, resulting
from accidental and unexpected effects such as shrinkage, extreme initial temperature, placement of
constructions and displacement of supports, which are resulted in stresses. Internal compressive
stress obstructed cracks opening. On the other hand, the negative effect of creep can affect the
exploitation time of construction by increased initial deformations, by increased level of efforts in
the parts of construction where it was not foreseen. Creep may also result in a change in the
structure of the system under load or in a significant deformation or the formation of internal efforts
in the rigid support structures, etc.
The aim of the study is to investigate the role of lightweight aggregate and PVA fibers to decrease
creep deformations of foamed concrete.
Materials and methods
Prepared compositions
FC samples were prepared using mixing foaming technology. Synthetic foaming agent (PB-Lux)
was added during the mixing (beforehand it had been mixed with water). In this study four mixtures
of FC were prepared. Control of reference mixture REF (I) was prepared without adding porous
aggregate and fibers of polyvinyl alcohol (PVA). The second one P (II) – mixture with porous
aggregate, it was prepared using expanded glass granules. PVA fibers were used for the third
mixture F (III), but for the preparation of PF (IV) mixture a combination of porous aggregate and
PVA fibers was used. Compositions of the prepared mixtures are summarized in Table 1.
19
Table 1
Mixes of compositions (weight proportions of the cement)
Aggregates
REF (I)
P (II)
F (III)
PF (IV)
Cement CEM I 42,5N
1.000
1.000
1.000
1.000
Sand 0/0,5mm
0.357
0.357
0.357
0.357
Sand 0/0,3mm
0.214
0.214
0.214
0.214
Foam agent „PB Lux”
0.005
0.005
0.005
0.005
PVA fibers
0
0
0.006
0.006
PP fibers
0.004
0.004
0.004
0.004
Metacaolin LMK
0.071
0.071
0.071
0.071
Micro silica Elkem 971 U
0.043
0.043
0.043
0.043
Foamed glass 4/8mm
0
0.207
0
0.207
Water
0.643
0.643
0.643
0.643
Plastificator „Stachema”
water/cement ratio
0.011
0.643
0.011
0.643
0.011
0.643
0.011
0.643
FC samples were formed in cylindrical shapes with a height of 180 mm and diameter of 70 mm
using cylindrical moulds (see Fig. 2). In addition to the experiment, cubes with standart dimensions
100x100x100 mm were also used. All specimens prepared were stored at the temperature 202oC
and relative humidity >955%.
Compressive strength
Compressive test was performed after 7 and 28 days of hardening. Both type of obtained FC
specimens (cylinders and cubes) were used to determine values of compressive strength. The load
was applied at a constant rate 0.8 MPa/s (according to [6]).
The experimental cylindrical and cubic compressive strength is determined acoording to the starting
day of the long-term load tests, because, based on the value of failure load, the value of load to be
applied to the samples exposed to creep test is calculated.
Detection of creep single axis deformations by pressure
Creep deformations of high performance FC cylinders in compression were determined according
to [7] and [8]. It is recommended to determine the creep deformation in the pressure cylinder with
cylindrical specimens by inserting them into spring or hydropneumatic loading stands, and applying
a constant compression load (maximum 0.4 from the disruptive load to view the linear creep
section) and defining deformations over a prolonged period of time.
For all samples, aluminum plates (dimensioned 10x15 mm, thickness 0.5 mm) were attached to the
side surfaces centrally and symmetrically to ensure the stable position of the distoriton measuring
instruments (knives). Six plates are fixed to one cylindrical specimen. The distance between the
centers of two aluminum plates is 50 mm. To determine the value of basic creep, the specimens of
FC were wrapped in two layers of aluminum foil in order to ensure that no drying process occurs
[9].
20
Before placing the samples in a creep lever on the stand, deformation gauges (round shaped
mechanical clock tensometers) were fixed on the side surfaces of the samples. There were 3
tensometers (base 50 mm, section value 10 m and maximum stroke 10 mm) used for the
cylindrical specimens, placed at equal distances apart from each other on the aluminum plates.
Tensometers were attached to the samples with elastic, ring shaped rubbers (see Fig. 2).
Tensometers measure the change of length of specimen in tensometer base range, which is 5 cm.
Fig. 2 Cylindrical moulds (at the left) and specimens with tensometers attached (at the right)
For experimental study of creep phenomena, FC samples were inserted into the creep stands,
maximally centered between compression planes. In each stand there were placed two samples. The
creep lever stand (see Fig. 3) with shoulder strain ratio 1:40 and precission in pressure 1/100kg or
0.01% was used to determine creep of FC samples.
Fig. 3 Single axis creep lever stand
All samples were loaded by a constant, uniform, static load (20% of the value of the failure load).
The samples were repeatedly loaded and relieved twice. Before loading, it was decided not to load
the samples of FC cylinders with the standard load (40% of the value of the failure load), but only
21
20% of the failure load value, because compared to high strength concrete, FC is much more porous
and it was expected that the deformation of the samples would be much faster. Also, due to the too
small stroke, there was a possibility that there would arise a moment where the lever opens against
its support and the loading of samples would be stopped.
On the first day after loading the FC specimens, the data was recorded every two hours, then once a
week during the first week. After the first week of loading, the data was recorded at intervals of 2-3
days, approximately 30 days after the start of the loading, after the first month the data was
recorded once a week.
Reaching the duration of the loading of interest for the experiment, the load was gradually removed.
At each load level, the strain values were obtained, resulting it in instantaneous or immediate,
reversible deformations. The load removal rates are equal to the load application rates. When the
FC sample was relieved, it was left permanently on the creep lever stand to determine the revisable
deformation by time.
During the test of creep, the humidity level and temperature of the surrounding environment were
recorded also.
Results and discussion
Compressive strength and density
Results of compressive strength and density are presented in Fig. 4.
Fig. 4 Compressive strength, MPa (28 days) and density, kg/m3 (28 days)
The graph shows that higher value of compressive strength has REF (I) mix, but the lowest value of
compressive strength has F (III) mix, where PVA fibres were used. It can be seen that mixes (REF
(I) and F (III)) without granules of expanded foamed glass have D900 density class (in average 900
kg/m3), but mixes (P (II) and PF (IV)) with granules of expanded foamed glass have D800 density
class (in average 800 kg/m3). Results show that higher value of density provides higher value of
compressive strength except the F (III) mix with PVA fibres. It can be concluded that adding
granules of expanded foamed glass improves physical and mechanical properties of foamed
concrete by reducing value of density in range of 10% and reducing value of compressive strength
in range of 3% instead of adding PVA fibres that affect on microstructure of composition by
damaging cells of porous structure and reducing value of compressive strength in range of 8%.
These deductions were obtained in previous researches of the author ([10] and [11]).
22
Creep deformation
After the tests of compressive strength, measurements from tensometers and calculated creep
deformations from specimens after 7-day and 28-day binding were determinate. Obtained results
are shown in Fig. 5 and Fig. 6.
A
B
Fig. 5 Deformation strains (after 7-day binding) in A and B
During the first 30 hours of early creep (7-day) deformation values show that adding separately
granules of expanded foamed glass and PVA fibres reduces deformation in range of 19% and 24%,
comparing to REF (I) mix. It can be explained by hardening process of FC. At early age of
specimens adhesion between FC and the disperse reinforcement (PVA fibres) and porous aggregate
were not so high like later (28-day), which resulted in the involvement of the fibres in the
compressive force.
A
B
Fig. 6 Deformation strains (after 28-day binding) in A and B
Experimental data of creep deformation during 1200 hours show that specimens after 28-day
binding have lower values of creep deformation in a range of 35%, compared to specimens after 7day binding. It can also be explained by bonds during the forming process of concrete.
The highest value of creep deformation after 28-day binding during 1200 hours showed REF (I)
mix by 90 mm ∙ 10-2 without granules of expanded foamed glass and without PVA fibres.
Comparing these results to other mixes, it can be concluded that values of creep deformation are
about 12% lower. It can be explained by elasticity modulus. The use of disperse reinforcement
23
decreases values of creep deformation. The less materials, that during the time change its elasticity
modulus, are added in FC composition, the less is the deformation of creep.
Conclusions
1.
In this experimental study disperse reinforced FC composition was produced, which showed
a value of compressive strength of 9.8 MPa (after 28 days).
2.
The use of granules of expanded foamed glass decreases density and insignificantly
decreases value of compressive strength, because granules are lightweight porous aggregate and
their microstructure is similar to microstructure of composition matrix (FC).
3.
The use of PVA fibers decreases value of compressive strength. Although the fibers of PVA
structure the composition of FC and have a function of reinforcement, the microstructure of FC was
influenced and damaged by fibers.
4.
About 13% lower value of deformation of creep (after 28 days) showed mixes (with PVA
fibers and expanded foamed glass granules – PF (IV), and mixes with PVA fibers – F (III)), which
contained more materials with lower deformation than FC.
Acknowledgements
The financial support of European Regional Development Fund project Nr.1.1.1.1/16/A/007 "A
New Concept for Sustainable and Nearly Zero-Energy Buildings" is acknowledged.
References
[1]
Martin Decký, Marian Drusa, Katarina Zgútová, Matej Blaško, Matej Hájek (2016) - Foam
Concrete as New Material in Road Constructions. Procedia Engineering 161 (2016) pp. 428–
433. (doi: 10.1016/j.proeng.2016.08.585).
[2]
Eva Namsone, Genadijs Sahmenko, Aleksandrs Korjakins (2017) - Durability Properties of
High Performance Foamed Concrete. Procedia Engineering 172 (2017), pp. 760-767. (doi:
10.1016/j.proeng.2017.02.120).
[3]
Dejian Shen, Jinliang Jiang, Yang Jiao, Jiaxin Shen, Gouqing Jiang (2017) - Early-age tensile
creep and cracking potential of concrete internally cured with pre-wetted lightweight
aggregate. Construction and Building Materials 135 (2017), pp. 420–429. (doi:
10.1016/j.conbuildmat.2016.12.187).
[4]
Leonids Pakrastins,Andine Sprince. Betona slude. Specialais kurss. 2011. Editors: Rigas
Tehniska universitate p. 42. ISBN: 9789934815140.
[5]
Girts Bumanis, Andina Sprince (2012) - Experimental Testing of Early Age Concrete Creep.
53th Riga Technical university Student scientific and technical conference materials (2012)
pp. 178. ISBN 978-9934-10-380-3.
[6]
LVS EN 12390-3:2009 /AC:2011 Testing hardened concrete - Part 3: Compressive strength
of test specimens.
[7]
ISO 1920-9:2009 Testing of concrete.
[8]
ASTM C512 / C512M-10 Standard Test Method for Creep of Concrete in Compressio.
[9]
Andina Sprince (2015) - Methodology For Determination of Long‐ Term Properties and
Crack Development Research in Extra Fine Aggregate Cement Composites. 2015. Editors:
Riga Technical university p.172.
[10] Eva Namsone, Genadijs Sahmenko, Elvija Namsone, Aleksands Korjakins (2017) - Thermal
conductivity and frost resistance of foamed concrete with porous aggregate. Vide.
Tehnologija. Resursi. - Environment. Technologies. Resources. 3 (2017), pp. 222–228. (doi:
10.17770/etr2017vol3.2625).
[11] Aleksandrs Korjakins, Genadijs Sahmenko, Eva Namsone (2017) - Foamed concrete with
reduced shrinkage. P-16-100, 2017.
24
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
PATHOLOGIES IN OLD BUILDINGS OF THE HISTORIC
CITY CENTER OF VILA REAL
Andreia Queirós1,a, Anabela Paiva2,b and Jorge Pinto3,c
1
Universidade de Trás-os-Montes e Alto Douro, Quinta de Prados, 5000-801 Vila Real,
Portugal
2
Universidade de Trás-os-Montes e Alto Douro, Quinta de Prados, 5000-801 Vila Real,
Portugal. C MADE – Centre of Materials and Building Technologies
3
Universidade de Trás-os-Montes e Alto Douro, Quinta de Prados, 5000-801 Vila Real,
Portugal. C MADE – Centre of Materials and Building Technologies
a
[email protected],
[email protected],
[email protected]
Keywords: pathologies, old buildings, historic city center, Vila Real.
Abstract
In the 80's people tended to move out from the city centers to live in peripheral areas, in more
modern buildings, with larger spaces and higher levels of comfort. Due to the abandonment, the city
centers became unsafe, degraded and devalued.
The historic city centers are strongly linked to the cultural heritage of cities, so they should be
preserved. However, they should evolve accompanying the needs of the users, in order to be
attractive, while preserving their cultural, architectural and construction characteristics.
In Vila Real, a city located in the northeast of Portugal, this happens too. Some years ago, with the
help of European, National and Municipal incentives, the historic city center began to be
rehabilitated. Even so, there are still a lot of buildings in need of attention.
In this context, a set of eighteen buildings, representative of the historic city center of Vila Real,
was selected for the purpose of this work. A survey of the construction characteristics and
associated pathologies of these buildings has been carried out. We analyzed the most frequent
pathologies in the various construction elements of the external and internal envelope, namely
cracking, humidity, degradation of the painting in walls and timber frames, and parasite vegetation
on the roofs.
Introduction
The increase of construction of new buildings led to the desertification of city centers, so their
historic buildings have been abandoned and degraded, resulting in the need to rehabilitate them. As
they represent the history, the culture and the identity of the city and of the people, they should be
rehabilitated in a way that preserves their characteristics [1].
Nowadays, in Portugal, the population tends to go back to the historic city centers and
consequently, there is an interesting dynamic of rehabilitation of these areas and the historic center
of Vila Real, in the region of Trás-os-Montes e Alto Douro (TMAD), has also been following this
dynamic.
25
In this context, this research work is within the scope of the Construction Observatory of TMAD [2]
that intends to disseminate the characteristics and the dynamics of new construction and
rehabilitation in this region.
In order to contribute to the regeneration and rehabilitation of the historic centre of Vila Real, a
survey of the characteristics and pathologies of 18 buildings was carried out.
In this article the adopted methodology to develop this work is presented, as well as the
characteristics and the more frequent pathologies of the studied buildings.
Methodology
The characterization and survey of the pathologies of the buildings of the historic city center of Vila
Real was done through a case study. So, a representative number of buildings were selected. and a
datasheet was adapted from the datasheet prepared by Mouraz [3] and used in the Freeze Viseu
project [4]. This datasheet is divided into different topics related to the external characteristics,
design and organization of the buildings, roofs, walls, spans and window frames and characteristics
of the internal elements, such as partition walls, walls in contact with other buildings, floors,
ceilings, equipment, as well as their pathologies.
Using the datasheet a field work was carried out in which several visits and meetings with the
owners or users were held. A vast set of photographs was also taken to document the existing
features and pathologies of the buildings.
After, the collected data was analyzed and conclusions were drawn.
Case Study
The city of Vila Real, in the northern interior of Portugal has a population of around 52,000
inhabitants, an area of 370 km2 and an altitude of 450 m [5].
The case study consists of 18 buildings located in the historical center of Vila Real. In Figure 1 a
partial view of the historic city center of Vila Real and the location of the 18 buildings (from A to
R) are shown.
Figure 1 - Location of the studied buildings of the historic center of Vila Real [Source:
https://www.360cities.net/image/vila-real-historic-center]
Construction Characteristics
In this section the construction characteristics of the buildings studied will be presented.
These buildings were built before 1900and are a two or three storey buildings, Figure 2. Usually the
ground floor is used for commercial or catering activities and the other floors for housing. They are
terraced houses with only a facade to the street. The facade is made of granite and have a natural
smooth finishing or is plastered and painted. The plaster was made with sand and lime in the
buildings that have never been rehabilitated. All these buildings have pitched roofs with two or
more slopes and timber structure. 14 of them are coated with Marseille ceramic tiles Figure 3 and
some of them have eaves and skylights. The buildings shown in Figure 2 can be considered
26
representative of the buildings of the historic centre of Vila Real.
a) Two storey house
b) Three storey terraced house
Figure 2 - Building I and E of the historic center of Vila Real.
Figure 3 - Pitched roof with Marseille ceramic tiles and skylight
The partition walls are Tabique walls (Fig. 4a)) in 11 cases, which are made of vertical timber
boards with horizontal slats and filled and plastered with an earth and lime based mortar. In 9 cases
these walls are made of hollow brick and in 3 cases of concrete block. The existence of these
construction solutions leads to the conclusion that these buildings have already been rehabilitated.
The interior doors are made of timber, Figure 4b).
a) Tabique wall
b) Timber ceiling and door
27
Figure 4 - Construction solutions for partition walls and ceilings.
The floors and ceilings in 9 cases are made of timber and the common finishing is paint or varnish.
In 11 buildings the floors are made of concrete slabs and in 9 buildings the ceilings are also made of
concrete slabs. These slabs are used in buildings that were already rehabilitated.
The windows frames in 12 buildings are also made of timber and in the remaining buildings they
are made of aluminum (8 cases) or PVC (7 cases). The types of windows presented in these
buildings are casement and hung windows. The window sills are mainly made of granite (12 cases)
and timber (10 cases).
Number of buildings
Buildings Pathologies
Most of the buildings of the historic center of Vila Real need to be rehabilitated, as already referred
to, so a survey of major pathologies was carried out. The results of this survey, in what concerns the
facades, showed that there is slight or scattered cracking in 12 of the studied buildings, degradation
of the paint in 8 of them and dampness and biological colonization in 7 others, Figure 5.
14
12
10
8
6
4
2
0
Degradation Significant
of paint
localized
cracking
Slight or
scattered
cracking
Dampness
Biological Detachment
colonization or blistering
Pathologies
.Figure 5 - Pathologies in facades
.
In Figure 6 the facades of two buildings are presented. On the left photo the facade of the building
presents dampness, mould and peeling paint. On the right photo the granite is cracked, and there is
dampness under the window sill.
28
Figure 6 - Facades with dampness, mould, peeled paint and cracks.
The access of the exterior of the pitched roofs, in most of the buildings was difficult, even so it was
found the presence of parasitic vegetation in the ceramic tiles in 6 cases and deterioration of the
drainage system in 5 cases. A damaged roof is shown in Figure 7.
Figure 7 - Parasitic vegetation in Marseille tiles
The most frequent pathologies found in window frames are the degradation of the paint, in 12
buildings and the degradation of the wood in 9 of them. 4 buildings have broken glasses, Figure 8.
Nr of builidings
15
10
5
0
Confined
Paint
Timber
Warping or
deformations degradation degradation deformation
Broken
glasses
Pathologies
Figure 8 - Pathologies in windows
.
Several pathologies in a window can be observed in Figure 9, such as degradation of the paint and
of the timber frame, broken glass and window sill.
Figure 9 - Pathologies in window.
The more frequent pathologies in interior walls are crack, in 15 of the studied buildings and
dampness in 10 of them. In the example presented in Figure 10, the main cause of these pathologies
29
can be water infiltration, due to roof or drainage problems. The dampness leads to the appearance of
mould and possibly to the cracking and blistering of the mortar.
Figure 10 - Dampness, cracks and mould in an interior wall
The floors, as well as the doors and their frames are made of wood. In Figure 11 the pathologies in
floors are presented. The main problems are the floor wear in 10 of the buildings (Figure 12) and
cracking in 9 of them. Deformations and degradation of the baseboard is also present. These
pathologies are due to the use and the lack of maintenance.
Nr of buildings
12
10
8
6
4
2
0
Deformations Degradation
of structure
Dampness
Floor wear
Cracking
Degradation In ruin or preof baseboard
ruin
Pathologies
Figure 11 - Pathologies in floors
.
The stairs have as main pathology the wood wear in 14 of the buildings. Cracking and degradation
of the wood are others pathologies shown. Also the use and the lack of maintenance are responsible
for their degradation.
Figure 12 - Wood wear on stairs
30
The more frequent pathologies that affect the ceilings are the cracking and dampness that appear in
9 of the studied buildings, as can be seen in Figure 13. The ceilings in 3 buildings are in ruin or preruin and 2 of them are deformed or have the structure degraded or have mould.
Nr of buildings
10
8
6
4
2
0
Deformations Degradation In ruin or pre- Cracking
of structure
ruin
Pathologies
Dampness
Mould
.
Figure - 13: Pathologies in ceilings
The pathologies in ceilings are mainly due to problems in the roof or condensations, Figure 14.
Figure 14 - Consequences of dampness in ceiling
Although, the buildings pathologies identified, none of the buildings are in ruin or pre-ruin. This
leads to the conclusion that the construction solutions used have great potential for rehabilitation.
So, instead of replacing wood floors and ceilings with reinforced concrete lightened slabs with prestressed beams or the earth and lime based plaster of tabique walls with cement and lime based
plaster or plasterboard or the windows wooden frames with aluminum or PVC frames, the ancient
construction solutions could be preserved. Some of the buildings already rehabilitated are shown in
Figure 15 and 16. The old wooden floors, ceilings, stairs, handrail, baseboard and door were
restored. The facade was maintained, as well as windows frames and the balconies guardrails.
Figure 15 - Rehabilitated building
31
Figure 15 - Rehabilitated building - facade and interior
Conclusions
The historic city center of Vila Real is in a revitalization process, but there is still a lot rehabilitation
work to be done. The eighteen buildings that were studied are representative of this situation.
The pathologies that have been identified are related to the aging of the materials and the presence
of water, due to cracking, drainage systems damage and cracking or absence of ceramic tiles on the
roofs, that could have been drastically reduced with a regular maintenance.
As no situation of ruin or irreversible damage was found in the studied buildings, it can be
concluded that the rehabilitation of this patrimony seems to be a promising option and that the
rehabilitation process must be considered in order to preserve the original construction solutions.
Acknowledgements
This research was partially funded by the Foundation for Science and Technology (FCT), PEst-OE /
ECI / UI4082 / 2013 (C-MADE).
To the students of the Course Conservation and Rehabilitation of Buildings, of the Master in Civil
Engineering of UTAD, of the 2016/2017 school year.
References
[1] AIRES, B. A., Estratégias de reabilitação urbana caso de estudo: Bairro dos Ferreiros,
Dissertação de mestrado em Engenharia Civil da UTAD, Vila Real, Portugal, 2009
[2] Paiva, A., Paiva-Rodrigues, E., Faustino, J., Barbosa-Vieira, J., Ramos, L. (2000), Observatório
da Construção em Trás-os-Montes e Alto Douro: um Instrumento de Apoio à Intervenção dos
Agentes Regionais do Setor Imobiliário Habitacional, 3rd International Congress of Real Estate,
Construction and Company Evaluation, Lisbon, Portugal.
[3] MOURAZ, C. P., A (2016) Importância da Caracterização Construtiva e do Estado de
Conservação na Sustentabilidade ds Acções de Reabilitação: Um caso de estudo no Centro
Histórico de Viseu, Master's Dissertation in Civil Engineering, FCTUC, Coimbra, Portugal,.
[4] County of Viseu, Projeto Freeze Viseu, http://viseupatrimonio.pt/projeto-enquadramentoobjectivos.php. Accessed in March of 2018.
[5] County of Vila Real, http://www.cm-vilareal.pt/index.php/municipio/caraterizacao. Accessed in
March of 2018.
32
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
TECHNICAL SOLUTION PROBLEMS OF CONCRETE
INDUSTRIAL GROUND FLOORS IN LATVIA
Sandra Gusta1, a, Silvija Strausa2, b, Mareks Pavars3, c
1,2,3
Latvia University of Life Sciences and Technologies, Latvia, Akademijas street 19,
Jelgava, Latvia
b
a
[email protected],
[email protected],
[email protected]
Keywords: concrete floor slabs, surface levelness and flatness.
Abstract. The construction industry in Latvia has been developing very rapidly in recent years, and
especially construction of public and industrial buildings. All these new buildings are characterized
by a large volume of floors with specific characteristics and quality requirements, which are based
either on the reception of heavy loads or on certain requirements for surface level and flatness of the
surface. The research focuses on the requirements of the floor surface in different countries. The
standards and standards of surface tension and flatness as well as the technology and measurement
equipment used to determine surface tension and flatness are summarized in countries such as
United States, United Kingdom and Germany. Having assessed the foreign experience in
determining and controlling the quality of industrial floors, we noted the importance of this process
in terms of building exploitation. Upon acquainted with the specification of the technical design of
floors of public and industrial buildings, we found a lack of standard requirements. When
describing and measuring the precision and flatness of concrete floors in Latvia, we also found
insufficient quality assurance. Using analytical, statistical and empirical research methods and using
appropriate measuring devices, we obtain the results, which are summarized, analyzed and
conclusions drawn, which indicates the need to develop standards for determining the surface
quality of floors.
Introduction
Construction output was by 21.7% higher than in 2016 (see in table 1). This is largely due to the
launch and implementation of European Union Structural Fund projects, which have a positive
impact on the sector.
Table 1
Construction Output by Type of Construction; 2015, 2016, 2017 in Latvia
At current prices (thsd.euro)
Total
Residential buildings
Non-residential buildings
Industrial buildings and warehouses
2015
thsd.euro
1 743 726
223 394
634 154
99 941
Created by the authors according CSB data [7]
%
100
12.8
36.4
5.7
2016
thsd.euro
1 425 952
234 576
610 941
101 395
%
100
16.5
42.8
7.1
2017
thsd.euro
1 735 952
216 044
754 416
139 917
%
100
12.5
43.5
8.1
As it is seen in table 1, in 2017 the volume of industrial production buildings and warehouses has
reached 13,991 thousand euros, or 8.1% of the total construction output (1 735 952 thousand euros).
33
Table 2 gives a breakdown of the volume of construction output by type of work in 2016-2017.
In 2017, the volume of construction products increased both in buildings and in engineering
structure basic categories.The fastest increase was observed in the construction of engineering
structures. Compared to the previous year, construction output was 31.9% higher. In terms of
volume, the largest increase was observed in the construction of highways, streets, roads,
aerodrome runways and railways. It is expected that construction of civil engineering structures will
continue to grow in the coming years, taking into account the implementation of European Union
structural funds projects and large-scale infrastructure projects.
The purpose of the research work is to evaluate the quality of concrete floors located on the ground
in commercial buildings built in Latvia, mentioning applied construction technology and making a
comparison in accordance with the standard used in England. An analytical, statistical, and
empirical research method has been used in the work, using measuring devices to measure physical
quantities and calculus for mathematical and logical operations with measurable values.
Building construction in general increased by 14.8%. This was achieved by an increase of 23.5% in
the construction of non-residential buildings, while in the group of residential buildings there was a
decrease of 7.9%. In non-residential buildings, the largest contribution to growth was in industrial
buildings and warehouses (by 33.3%) and office buildings (by 28.7%).
Table 2
Construction Output by Type of Work; 2016, 2017
At current prices (thsd.euro)
2016
Total
New construction
Total
1 425 952
696 333
Residential
234 576
142 133
buildings
Non-residential
610 941
295 841
buildings
Industrial buildings
101 395
71 412
and warehouses
Created by the authors according to CSB data [7]
Repairs
Total
729 620
1 735 952
2017
New
construction
1 996 428
92 443
216 044
165 474
50 569
315 100
754 416
425 017
329 399
29 982
139 917
85 136
54 781
Repairs
739 524
In the 4th quarter of 2017, construction output increased by 24.4% compared to the 4th quarter of
2016. The growth was observed in construction of buildings and civil engineering structures, the
growth was 19.6% and 31.1%, respectively, in the construction of buildings in the 4th quarter
construction of non-residential buildings increased rapidly (by 30.7%), while the volume of
construction of residential buildings decreased by 9.8% [6].
According to the data of the Central Statistical Bureau, in 2017 2540 building permits for the
construction, reconstruction, reconstruction and restoration of one-apartment houses for the total
area of 531.1 thousand m2 were issued, including 1948 construction permits for a new building with
a total area of 395.8 thousand m2. 202 construction permits were issued for the construction of
industrial production buildings and warehouses for the total area of 336 thousand m2. Of these, 113
construction permits were issued for new buildings with a total area of 134.7 thousand m2. Due to
the increase in the volume of construction of industrial buildings and warehouses, the issue of the
quality of floors becomes more and more relevant.
Technological solutions to the problems of concrete industrial floors on the industrial ground
floors in Latvia.
This research explores what makes industrial concrete floors different from ordinary concrete floors
and what are the main requirements and their indicators for the quality of floors in individual
countries.
34
Flooring depends on the design, specifications and construction technology. The flooring quality is
based on a complete understanding of the requirements of use and necessity.
The essential requirements for concrete flooring are as follows:
They must maintain their applicability according to the planned conditions;
The floor should receive the designed static concentrated and dispersed loads without
causing unacceptable deformation, cracks, joint damage;
Position of the joints must take into account the position of the shelves and columns;
Seam arrangement must be in line with the design layout;
Seam and reinforcement layout should be fully protect floors against cracking;
The floor surface must be in regular compliance with the regulatory requirements;
Floor should be appropriately rough and chemically resistant;
Floor finishing must be in accordance with the requirements.
In this research key attention is paid to the regularity of the surface of industrial concrete floors in
accordance with requirements and quality control.
In the past, for quality control for concrete floors used only tape measures and 3 meters long lats, as
well as ruler for slit size determination. Such measurements were not very precise and depended on
the lighting, shading, room size, and many other factors.
Today, floors are divided into classes and each class has strict requirements for quality. A number
of precise instruments for determining the quality parameters have also been developed.
Each country has its own standards for determining the floor quality [1].
Table 3
Comparison of Standards by Country
Country
UK and areas of UK
influence
USA and areas of
American Influence
European countries
Germany
Created by the authors
For free traffic
Concrete Society’s Technical
Report 34 (TR34) Free Movement
Specification Table
For defined transport movement
Concrete Society’s Technical Report
34 (TR34) Defined Movement
Specification Table
ASTM F-number system
The ACI F min number system
DIN 18202
DIN 18202
DIN 15185, EN15620
VDMA Guideline
In the England area, the floor surface is evaluated for flatness and levelness. Typically, the surface
flatness is determined at 600mm section, while the levelness is 3m margin. If materials are moved
with specialized lifting equipment, the leveling is determined according to the size of the machine.
The vertical deviation is allowed within ± 15 mm of an accepted or fixed zero mark.
In industrial buildings, two traffic areas are divided into floor areas: with free movement and a
certain movement direction. In buildings with free transport there are no specially designated
transport routes and they are production buildings with low stacks (up to 4 meters high). Buildings
with a certain movement have high stacks and narrow fixed roads that are adapted to a specific size
transport.
For free movement in buildings, the quality of the floor surface is determined by two parameters:
levelness E and flatness F. For determining E the floor is conditionally divided into 3m long
cuttings. Measurements are made with precision optical level meters at each intersection. The
values of F are measured with a special digital measuring instrument in parallel with the previously
marked lines.
Data analysis and tolerances: 95% value method is used, which determines that 5% of the largest
deviations are rejected and 95% is evaluated.
The quality of the floor is inadequate if:
Max of the permissible 95% values exceeds the normative;
35
One of points from the E measurement is out of range ± 15mm.
Table 4
Flooring tolerances depending on their application
Floor type
FM1
FM2
FM3
FM4
Floor application
Very high demands on surface flatness and level.
13m without transport change
8-13m without transport change
Lower floors with 8-13 m without transport change
Lower floors where the height of the cargo is limited to 4m
Transport shifts are designed to branch out
E value
F value
4,5
1,8
6,5
8,0
10,0
2,0
2,2
2,4
Using the Lats Method (Straightedge Method), the supervisor places the lats in a freely chosen
direction and measures the gap between the floor and the lats with the special metal calibrators
(Lenght of lats in Europe 2m, ASV-3m). The slit size is compared to the standard tolerance. Local
roughness is measured with shorter ruler (in Europe - 0,2 m; US-0,3 m). In England, using the latte
method, the tolerances are determined by BS EN 13670. Standard BS 8204 defines tolerances for
the floor level depending on the finish of the floor support plate.
Table 5
Standarts requests to the floors levelness and flatness
Normative
BS EN 13670
BS 8204
ACI 117
Floor classification
Unformed surface
Flat surface
SR3
SR2
SR1
Usual100%
90%
moderate level 100%
90%
Flat100%
90%
tolerance to the level, mm
15
9
10
5
3
19
13
16
10
10
6
tolerance for flatness, mm
6
4
No norme
No norme
This method is widely used because it is inexpensive, easy to understand, but has several
drawbacks: difficult to measure larger floor space, difficult to obtain random results, and multiply
test results.Therefore, less labor-intensive and more sophisticated measurement technologies, such
as the F-Number method, Terrestrial Laser Scanning (TLS), BIM quality control, have been
developed.
The US and its impact countries use the ASTM F-Number System. (F Number systems) The ASTM
E-1155 test method results in measurements of a plurality of floor surfaces, from which the floor
surface flatness FF and levelness FL are statically calculated [2].
Table 6
Floor surface classification
Normal
Moderately smooth
Smooth
Very smooth
Excellent smooth
General flatness SOFF
20
25
35
45
60
General plain SOFL
15
20
25
35
40
F numeric meter F Speed Reader moves through the floor between start and stop points and collects
data digitally [15]. Such measurements carrie out on the entire intended floor. Data is entered on a
36
computer and processed by the F Speed Reader program. The computer performs a survey analysis
and generates general and local F numbers, as well as summarizes the table.
Terrestrial Laser Scanning (TLS) is a new measurement technology the Laser Camera moves
through the surface of the measuring floor and, with laser light, obtains accurate data in 3D
dimensions at high speeds. The scanner inputs data into the data cloud, from which you can obtain
specific sizes, visualizations, and save valuable information. Also, the results obtained are not
consistent with current standards. According to scientists, this method is not yet fully suitable for
floor quality control [3].
BIM quality control. BIM is a smart digital model-based process for designing and managing
building and infrastructure construction. Control takes place at two levels: firstly at the level of
specifications. In England, the BIM model is closely linked to the NBS (National British Standard).
Consequently, the user of the program specifies the type of floor, for example, the concrete floor
and indicates a specific NBS. The specification automatically displays all the requirements for
execution and tolerances for this floor type. All BIM users, both contractors and control bodies,
receive precise specifications for a particular site on a specific construction site.
Secondly, the BIM model with integrated specifications ensures effective and good quality control.
English authors present the experience that using the 4D BIM model with integrated specifications,
the program automatically creates a list of construction components that should be controlled at
each stage of construction. A control plan and controller equipment are prepared. Real
measurements on a construction site are automatically compared with specifications and certain
deviations.
Technology for obtaining excellent industrial building floor quality
By working with hands, the coarse bending of concrete can be done with a rake, but smooth
alignment with the aluminum surface lining. In Latvia, the specialized equipment for aligning
concrete "Laserscreed technology" is being used more and more.
The production of the product was based on the demand growth for high quality requirements for
the level and flatness of the concrete floor surface. The machine alignment mechanism is equipped
with a laser using 3-dimensional profiling system. Concrete insertion takes place with special
wings. The vibrating and leveling of the concrete surface is carried out with the aluminum vibro lats
installed in the unit. This technology is fast, high precision and high productivity, reaching up to
20m2 flattened surface per minute. Consequently, one day a large-size warehouse floor can be built
and construction deadlines can be significantly shortened. One of these devices is shown in Figure
1.
Fig.1 „Laserscreed” Insertion technology [16]
37
Surface quality measurements
At the end of 2017, concrete floor surface quality measurements were carried out in a public
building in the Vidzeme region, Latvia. The total building area is 3048.2m2. Concrete floor surface
quality measurements were made in a trading hall with a total area of 2458.0m2. The data obtained
and calculated are summarized in 4 graphs. Concrete additions to this site were carried out using
comparatively traditional methods, that is, using a concrete pump. Concreting was done with selfmade scaling using human hand work, such as garden rakes and aluminum lats. Concrete in the
construction site is delivered with a concrete mixer from a concrete production unit. The concrete
grade used is C25/30 with blended steel fibers. The amount of steel fiber per 1m3 of concrete is
20kg. The total thickness of the concrete floor is 100mm. The built-in floor structure is based on
300mm thick thickened sand layers, 150mm thick densified dolomite chips, 100mm thick extruded
polystyrene and 200μ thick PVC waterproofing.
Figure 2 shows the levelness measurement device. It is a laser leveler and lata laser detector.
According to the standard floor surface flatness mesurment technology, according to the British
technical report, a floor surface survey plan has been drawn up and a relative mark has been
determined from which measurements have been made. A measurement grid is designed to measure
the floor surface in steps of 3.0m * 3.0m and measurements at intersection points of the network
axis [12].
For measurement of surface flatness, according to the British technical report, the measurement
value is 1/10 of the total area of the floor. In our case, the required level of flatness of the floor
surface is 2458.0 / 10 = 245.8 t / m. Using a surface levelness measurement network, the number of
measurements is sufficient if we use each second measurement network in each direction, it is every
~ 6.0m, which collects 360.0 t / m or 16.6% of the total surface area of the floor.
To measure the plain we used 3.0m long aluminum lata [12] and Wurth electronic caliper, as well
as pencil and paper for recording. Figure 3 shows a device for measuring the surface flatness of the
floor.
The results of the experiment, the surface plain, the obtained data graphically depicted in Figures 4
and 5. Figure 4 shows the curve when measured in the longitudinal direction of the building, while
in Figure 5, when measurements are made in the building transverse. The curves shown in Figures 4
and 5 clearly show us the maximum and minimum values obtained as a result of the calculation,
which is within ± 15mm. The values obtained are consistent with the standard floor usage. By
eliminating the data obtained in the largest calculations up to a 95% limit [8]; [17], it is obtained
that the maximum surface irregularity in both the longitudinal and transverse directions is within an
acceptable range of 9.0mm.
38
Fig.2, Floor levelness measuring
equipment (photo by M.Pavars).
Fig.3, Floor flatness measuring equipment (photo by
M.Pavars).
Flatness measurements, mm
16
14
12
10
8
6
4
2
0
-2
1,5 4,5 7,5
-4
10,5 13,5 16,5
19,5 22,5 25,5
-6
28,5 31,5 34,5
37,5 40,5 43,5
1,5
-8
46,5 49,5 52,5
55,5 58,5 61,5
-10
64,5 67,5 70,5
-12
-14
-16
1,5
4,5
7,5
10,5
13,5
16,5
19,5
22,5
25,5
28,5
31,5
31,5
25,5
19,5
13,5
7,5
34,5
Flatness measurements, mm
Fig.4, Graphic representation of the floor surface levelness in the longitudinal direction of the
building (graph by M.Pavars).
16
14
12
10
8
6
4
2
0
-2
1,5
-4
-6
-8
-10
-12
-14
-16
67,5
61,5
55,5
49,5
43,5
37,5
31,5
25,5
19,5
13,5
4,5
7,5
10,5
7,5
13,5
16,5
19,5
22,5
25,5
1,5
28,5
31,5
34,5
1,5
4,5
7,5
10,5
13,5
16,5
19,5
22,5
25,5
28,5
31,5
34,5
37,5
40,5
43,5
46,5
49,5
52,5
55,5
58,5
61,5
64,5
67,5
70,5
Fig.5, Graphic representation of the floor surface levelness in the transverse direction of the
building (graph by M.Pavars).
39
Measured height, mm
13
12
11
10
9
8
7
6
5
4
3
2
1
0
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
0,1
1,6
3,1
4,6
6,1
7,6
9,1
10,6 12,1 13,6 15,1 16,6 18,1 19,6 21,1 22,6 24,1 25,6 27,1 28,6 30,1 31,6 33,1 34,6 36,1
Measured distance from the external wall, m
Surface flatness, 6.22
Surface flatness, 42.22
Surface flatness normative N, a
Surface flatness, 18.22
Surface flatness, 54.22
Surface flatness Normative N, (-a)
Surface flatness, 30.22
Surface flatness, 66.22
Measured height, mm
Fig.6, Graphic representation of the floor surface flatness measured in the transverse direction of the
building (graph by M.Pavars)
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
0,1
3,1
6,1
9,1
12,1
15,1
18,1
21,1
24,1
27,1
30,1
33,1
36,1
39,1
42,1
45,1
48,1
51,1
54,1
57,1
60,1
63,1
66,1
69,1
72,1
Measured distance from the external wall, m
Surface flatness, 9.15
Surface flatness, 18.15
Surface flatness, 27.15
Surface flatness Normative, N,a
Surface flatness Normative, N,(-a)
Fig.7, Graphic representation of the floor surface flatness measured in the longitudinal direction of
the building (graph by M.Pavars)
40
Conclusions
With the concrete leveling technology used in this facility, it is not possible to obtain a
standard floor surface maturity, while the surface plain is at a critical boundary reaching the
maximum values specified in the Standard.
Responsible designers should, in the design process, include standard requirements for the
floor use.
For Latvian buisnesmans engaged in the construction of concrete floors, think about the use
of advanced technologies in their operation, such as „Laserscreed” installation equipment.
In Latvia it would be necessary, at the national level to develop appropriate standards for
determining the quality of surfaces of industrial concrete floors.
References
[1]
ACI 117 ACI 302-1 https://laticrete.com/ (Date accessed: 16.02.2018)
[2]
ASTM F Number System https://face-consultants.com/ (Date accessed: 19.02.2018)
[3]
Face Consultants LTD Global flooring consultants https://face-consultants.com/ (Date
accessed: 19.02.2018)
[4]
Technical Report 34 Concrete Industrial Ground Floors - Fourth Edition A guide to design
and construction Publish by The Concrete Society https://concretebookshop.com/ (Date accessed:
19.02.2018)
[5]
Frederic Bosche, Emeline Guenet: Automating surface flatness control using terrestrial laser
scanning and building information models, School of the Built Environment, Heriot-Watt
University, EH14 4AS Edinburgh, UK, 2014 https://sciencedirect.com/ (Date accessed: 23.02.2018)
[6]
Central
Statistical
Bureau
of
Latvia.
[online].
Available
at:
http://www.csb.gov.lv/statistikas-temas/buvnieciba-galvenie-raditaji-30294.html (Date accessed:
20.02.2018)
[7]
Central
Statistical
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of
Latvia.
[online].
Available
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http://www.csb.gov.lv/statistikas-temas/buvnieciba-galvenie-raditaji-30294.html (Date accessed:
20.02.2018)
[8]
Giuseppe Loprencipe, Giuseppe Cantisani: Evaluation methods for improving surface
geometry of concrete floors: A case study. Sapienza University of Rome, 2015. p. 19
https://sciencedirect.com/ (Date accessed: 23.02.2018)
[9]
Gusta, Sandra. Sustainable construction in Latvia – opportunities and challenges/Sandra
Gusta//15th International scientific conference "Engineering for rural development": proceedings,
Jelgava, Latvia, May 25 - 27, 2016 [elektroniskais resurss] / Latvia University of Agriculture.
Faculty
of
Engineering.
Jelgava,
2016.
Vol.15,
p.
1291-1299,
URL:
http://tf.llu.lv/conference/proceedings2016/Papers/N260.pdf, URL:
[10] Gusta S. Building as long-term environmental development and preservation condition Civil
engineering '11: 3rd International scientific conference: proceedings, Jelgava, Latvia, 12-13 May,
2011. Latvia University of Agriculture. Faculty of Rural Engineering. Department of Architecture
and Building. Department of Structural Engineering. Jelgava, 2011. Vol.3, pp. 256.-262. [online]
[12.02.2016].
Available
at:
http://www.scopus.com/inward/record.url?eid=2-s2.084866326998&partnerID=40&md5=25078de9c878077725d64adbc526b4db
[11] HardikLokhandwala, Prof. Jayeshkumar Pitroda, Prof. J.J.Bhavsar Laserscreed technology:
An opportunity to ease in construction sector http://researchgate.net/ (Date accessed: 15.01.2018)
[12] DIN 18202 https://conwest.ru (Date accessed: 31.01.2018)
[13] Floor Flatness (FF) and Floor Levelness (FL) https://laticrete.com/ (Date accessed:
31.01.2018)
[14] 2017.gadā
būvniecības
apjomi
nozīmīgi
pieauga
[online]
Available
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https://www.em.gov.lv/lv/nozarespolitika/buvnieciba/statistikapetijumi/
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10.01.2018)
[15] Information on http://www.allenface.com (Date accessed: 15.01.2018)
[16] Information on http://burgessconcrete.com (Date accessed: 26.02.2018)
41
[17] Information on www.elsevier.com/locate/autcon (Date accessed: 15.01.2018)
[18] Information on www.researchgate.net/publications (Date accessed: 15.01.2018)
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42
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
PHYSICAL AND MECHANICAL PROPERTIES OF PARTICLEBOARD P4
DEPENDING ON MOISTURE CONTENT
Regino Kask1a, Harri Lille1b, Jaanus Ljahov and Aleksander Rebane
1a,b
Institute of Forestry and Rural Engineering, Estonian University of Life Sciences, Tartu,
a
email:
[email protected], be-mail: hlille@ emu.ee
Keywords: Particleboard, modulus of rupture, modulus of elasticity, static hardness,
thickness swelling, linear expansion
Introduction
Strand type composite panels such as particleboard is one of the wood based engineering products,
which is most commonly used for cladding of wall and ceiling indoors or outdoors, as a floor
decking material and wind barrier. The particleboard panel as a wood-based sheet is a hygroscopic
material and its mechanical and physical properties depend on its moisture content and on
surrounding temperature. This type of material is also applied for structural purposes in load
bearing structures as rigidity material only for use in dry conditions (e.g. P4 (EVS-EN 312:2010
[1]). Test methods determined by the European Standard (EN) were applied to study changes in
modulus of rupture (MOR), modulus of elasticity (MOE) at bending, thickness swelling (TS), linear
expansion (LE) and Janka hardness (JH) at different moisture contents. Changes in MOR, MOE,
JH, TS and LE for different soaking times were investigated in a Master’s thesis [2, 3].
The basic method involves soaking of specimens in water for a controlled period of time (2; 4; 6; 8;
16 and 24 hours), at room temperature (22±1°C), and testing them after pre-treatment in water with
the universal test machine INSTRON 3369; drying (48 hours) of specimens in a ventilated drying
box at 65±1°C, in order to determine moisture content. These procedures are followed by output of
data and analysis of obtained results. The sensitivity of the measured data was studied and the
expanded uncertainties of the computed mean values are presented.
A logarithmic function was used for approximation of the change in the physical and mechanical
properties of the samples depending on their moisture content.
Experimental procedure and method
Four commercial of 2600×1200×22 mm panels made of particleboard P4 (EVS-EN 312:2010 [1]).
The MOR and MOE at bending were found by three point bending using the test machine
INSTRON 3369 (Fig. 1a). Deflection for calculating MOE was measured by an optical gauge
(Advanced Video Extensometer 2663-821). The test bending specimens with dimensions
(490×50×22 mm) were cut in different directions from the board: one half of them in the
longitudinal║ direction (lengthwise) and the other half in the transversal ┴ direction (crosswise).
Experiments were made with 18 series (minimum number of specimens in a series was twelve).
43
a)
b)
Figure 1. Three point bending and the points of deflection measurement: a) photo, an advanced
video extensometer is in the upper right corner, b) scheme, l1 = 440 mm.
The dimensions, length, width and thickness of the specimens extracted from the panels were
measured using the calliper Preisser RS-232 with an accuracy of 0.01 mm, and a digital calliper and a
micrometer gauge with an accuracy of 0.001 mm; the mass of the samples was measured by the
electrical balance Kern EW 220-3NM with an accuracy of 0.01 g. The specimens of the first series
were dried (48 hours) in a ventilated drying box at 65 ± 1°C to a moisture content of 0 %. The test
specimens of the second series were tested at a moisture content of 5.1 and 8.7 % (purvey dry). The
other remaining test specimens were placed in a tank with cold water (22±1°C) for 2, 4, 6, 8, 16 and
24 hours. Before testing, the specimens were conditioned in a climatic chamber at a relative humidity
of 65 % at 21°C. Moisture content was determined using a weighing method according to the EVSEN 322:2002 [4] standard and was 20.7, 31.2, 35.4, 40.0, 48.0 and 53.0 %, respectively, depending on
soaking time.
All specimens were tested, following three point bending, with the use of the computer-controlled
mechanically actuated universal testing machine Instron 3369. Deflection for calculating the
modulus of elasticity was measured by an optical gauge (Advanced Video Extensometer 2663-821).
A force was applied at constant speed so that failure occurred in 60±30 seconds (700 N/min).
Standard EVS-EN 310:2002 [5] was applied to evaluate MOR and MOE, through bending
deflexion, in the longitudinal ║direction and transversal ┴ direction of the specimens and calculated
according to EVS-EN 310:2002. Calculation of the uncertainty of the measurements was done
according to EVS-EN 326-1:2002 (at a confidence level of 95 %) [6].
The parameters of dimensional stability were determined before the bending test: TS according to
EVS-EN 317:2000 [7] in the middle zone of the specimens (see Fig.1b) and for LE the length of
specimen was measured on centreline bilaterally. The JH was determined in the middle of the end
area (50×50 mm) of the specimens (see Fig. 1b) before the bending test in accordance with ISO
13061-12 [8]. The following analytical function was used to approximate the obtained experimental
data for the investigated properties, depending on the number of the soaking/oven-drying cycles [2,
3].
2
𝑦(𝑥) = 𝑦0 ∙ 𝑒 −(𝑎∙𝑥)
(1);
𝑦(𝑥) = 𝑦𝑓 ∙ 𝑒
−𝑎
( 2)
𝑥
(2),
where y0 is the calculated initial values of parameter (x = 0), yf is the final value of parameter (x →1);
x is moisture content (fibre saturation point + free water), in these formulae a proportionate part of
total; and a is a constant. The initial and final values of the properties and the constant should be
determined so that the measured experimental data are approximated in the best way by minimizing
44
the square of error (least squares regression). This problem was solved by using the program
Mathcad 15.0 with the regression function genfit(vx,vy,vg,F). The formulae (1; 2) allowed predict to
a certain extent the mechanical and physical properties of the specimens when a limited number of
values of their moisture content were known.
Results
The obtained MOR, MOE are presented in Fig. 2 and Fig. 3, respectively. The mean values of the
experimental data for one series, approximated by formula 1, are presented.
Figure 2. MOR depending on moisture content and the curve of approximation.
Two hours of soaking did not practically reduce the bending strength of the specimens. At a
moisture content of 0 %, the strength could be reduced as the volume of timber was decreasing and
cavities were forming in the matrix. The properties of the specimens decreased most intensively at
soaking between 4 h and 24 h: ║MOR from 7.71 N/mm2 to 4.06 N/mm2 and ┴MOR from 8.63
N/mm2 to 4.41 N/mm2; ║MOE from 1313 N/mm2 to 589 N/mm2 and ┴MOE from 1633 N/mm2 to
772 N/mm2. MOE decreased significantly even at a slight increase of moisture content. The same
was noted for TS and JH see (Fig.4 and Fig. 6).
45
Figure 3. MOE depending on moisture content and the curves of approximation.
There was practically no difference in the results of MOR and MOE in case the specimens were cut
from the board in the parallel or in the transversal direction. The values of the other properties were
similar.
The mean values of dimensions changes parameters TS and LE are presented in Fig. 4 and Fig. 5,
respectively. They parameters are approximated by formula 2.
Figure 4. TS, depending on moisture content, in the end zone of the sample and the curve of
approximation.
46
Figure 5. LE, depending on moisture content, measured in the longitudinal direction of the sample
and the curve of approximation.
TS of the specimens for the 4 h and 24 h water soaking tests ranged from 4.44 % to 20.3 % and LE
ranged from 0.15 % to 0.69 %. The change in dimensions intensified significantly when the samples
were soaked longer than 4 h. Then obviously, the fibre saturation point is reached (about 30 % [9])
at which the total amount of water is present within cell wall is exceeded and the moisture content
of specimens increases at the expense of free water.
Figure 6. JH, depending on moisture content, measured in the end zone of sample and the curve of
approximation.
The values of JH decreased similarly to the values of MOR and after 2 h of soaking u they
decreased from 24.3 N/mm2 to 21.1 N/mm2.
IT is evident that the proposed analytical formulae (1; 2) approximated the experimental data
satisfactorily.
47
Conclusions
The investigated properties were affected by soaking time (2; 4; 6; 8; 16 and 24 hours), at every
measured moisture content, their values decreased significantly: MOR and MOE more than three
and four times, respectively, irrespective of the fact if the specimens were cut from the test board in
the longitudinal or in the transversal direction.
The investigated properties of the test specimens changed significantly starting from 4 h (moisture
content 31.2 % up to the fibre saturation point): ║MOR from 7.71 N/mm2 to 4.06 N/mm2; ║MOE
from 1313 N/mm2 to 589 N/mm2 and, in particular TS, from 4.05 % to 20.3 % and LE from 0.14 %
to 0.69 %.
An analytical function is proposed for approximation of experimental data, which allows, in the
case of limited experimental data, to predict the investigated properties depending on moisture
content.
The presented analysis is limited to the data obtained from the above described experiments.
Acknowledgement
We would like to express our gratitude to Ms. Ester Jaigma for linguistic help with this paper.
References
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
EVS-EN 312-2010 Puitlaastplaadid. Spetsifikaadid. Particleboards. Specifications. Tallinn: Eesti
Standardikeskus. 20 p. (in Estonian).
Jaanus Ljahov. Particleboard`S Physico-Mechanical Properties on Water Content. 2007. Master’s
Thesis, Estonian University of Life Sciences, Estonia/Tartu. 83 p. (in Estonian).
Aleksander Rebane. Particleboard´s Dependence of Physical and Mechanical Properties on Humidity.
2008. Master’s Thesis, Estonian University of Life Sciences, Estonia/Tartu. 87p. (in Estonian).
EVS-EN 322:2002 Puitplaadid. Niiskussisalduse määramine: Wood-based panels – Determination of
moisture content. Tallinn: Eesti Standardikeskus. 9 p. (in Estonian).
EVS-EN 310:2002 Puitplaadid. Paindeelastsusmooduli ja paindetugevuse määramine: Particleboard.
Determination of modulus of elasticity and bending strength. Tallinn: Eesti Standardikeskus. 7p.
(in Estonian).
EVS-EN 326-1:2002. Puitplaadid. Plaatide mõõtmete määramine. Osa 1: Paksuse, laiuse ja pikkuse
määramine.Wood-based panels. Sampling, cutting and inspection. Part 1: Sampling and cutting of
test pieces and expression of results. Tallinn: Eesti Standardikeskus. 14 p. (in Estonian).
EVS-EN 317:2000 Puitlaastplaadid ja puitkiudplaadid. Pundumise määramine paksuses pärast
leotamist: Particleboards and fibreboards. Determination of swelling in thickness after immersion
in water. Tallinn: Eesti Standardikeskus. 10 p. (in Estonian).
ISO 13061-12 Physical and mechanical properties of wood. Test methods for small clear wood
specimens. Part 12: Determination of static hardness (Switzerland: International Organization for
Standardization). 10 p.
Salim Hiziroglu. Dimensional Changes in Wood. Oklahoma Cooperative Extension Service. 4 p.
http://pods.dasnr.okstate.edu/docushare/dsweb/Get/Rendition-3624
48
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
RECONSTRUCTION OF “THE CASTLE HOUSE” IN LAMEGO
Carla Teixeira1,a, António Moutinho2,b and Isabel Bentes3,c
1
Atelier, Praceta do Coura,13, 5100-218 Lamego, Portugal
2
Civil Engineering Student of UTAD, Vila Real, Portugal
3
Associate Professor of UTAD, Centre of Materials and Building Technologies UBI/UTAD,
Vila Real, Portugal
[email protected],
[email protected],
[email protected]
a
Keywords: housing, reconstruction, heritage
Introduction
The recent economic crisis has decreased the rhythm of new housing construction in Portugal but
during the last forty years, especially in the eighties and nineties there was a large increase of new
housing construction.
According to the National Statistical Institute of Portugal [1], in 2011, the number of existing
houses in Portugal was 45% higher than the number of families, corresponding to approximately 1.8
million of housing units in excess. These excess dwellings correspond to second homes or vacant
houses, usually in poor condition and located in the historical areas of the cities.
To safeguard the identity of historic centers and the built heritage is urgent to rebuild these
buildings.
Since most of these buildings are private, rehabilitation has to be done by the owners involving,
usually, higher investments than to new housing. However, according to the authors [2] [3], if the
economic and the environmental factors are considered, the reconstruction may be the most
interesting option.
This increase of costs is due to demolitions but it is also related to the difficult accessibility of
materials to the works (in general narrow streets and often rugged topography), the difficulty in
setting up the construction site and the conditions imposed by the municipalities’ plans, obliging to
maintain the facades and the use of traditional materials, among others. It is an high-risk investment
since, in addition to the high investment, there are constraints related with very restricted potential
market because most of these houses have very small areas and no garages.
Therefore, the architecture solutions must be very versatile, concerning the study of the spaces in
order to increase the range of potential clients; otherwise, they may become uninteresting
investments.
Thus, this work aims to present a case study of a small house building located in the historic area of
Lamego city, in Portugal. The proposed solution was designed for tourist accommodation or, in
49
alternative, to sale or rent to youth or couples without children, which prefer small spaces in the
center of the city. Besides a brief description of the existing house, it is intended to emphasize
architectural rehabilitation design, the costs of intervention and the technical challenges to be faced.
Case Study
Context
The building object of this case study is located in the city of Lamego, in the urban zone inside the
walls of the castle, Fig. 1a) and b).
a)Picture
b) Plant
Figure 1- The castle house location
Lamego is considered the cultural capital of the Douro, which was the first demarcated wine region
in the world and classified by UNESCO as a world heritage site, Fig. 2.
Figure 2- Douro wine region, world heritage
Lamego is the cultural capital of the Douro due its high cultural and built heritage since it is a city
that had a great political importance (where the first king of Portugal was acclaimed), economic
(linked mainly to the production and trade of wine in special Port wine) and religious (it was the
first diocese of the country). It has a large built heritage much of them connected to the church and
nobility. Because of its high constructive quality much of this heritage resisted over the years.
50
In this context, the city of Lamego has some old building nucleus needed urgent preservation and
the municipality delimited seven priority zones of intervention, Fig. 3.
Figure 3- Priority zones of rehabilitation [4]
One of these nuclei is the castle zone where the "Castle House" is included. The houses of this
urban nucleus are, in the great majority, houses of a very simple architecture, with a small area of
implantation without great constructive quality.
Architectural Solutions Considered
“The Castle House " is a small house with 55m2 of implantation, very simple architecture, without
great constructive quality in ruin except the facades, Fig. 4 a) and b) but very important in the urban
set.
a) North elevation
b) South elevation
Figure 4 – “The Castle House” north and south elevations
The building has three floors, the ground floor and the first floor communicating internally through
stairs, with entrance by the north elevation. The second floor, with smaller area, has entrance by the
51
south elevation through a doorway with 1,70m, only. The south elevation in ground and 1st floor
levels are totally and partially buried, respectively, presenting no air or natural light entrance. This
south elevation at the ground and 1st floor levels is one of the castle stone walls that work, in this
case, as a support wall and building wall, Fig. 5.
a)North elevation
b)Transversal cut
Figure 5- North elevation and transversal cut
It is intended that this building will be rehabilitated for touristic accommodation, providing for three
small apartments, one in each floor and each one with one bedroom.
"The Castle House" is part of a consolidated area which, although degraded, presents
morphological, architectural and environmental characteristics that it is important to preserve. As
such, it is proposed to maintain existing exterior spans and to promote the preservation of facades
preserving previous historical framework. The main concern of the municipality is the integral
maintenance of the façades, which can only be changed under very particular conditions to
overcome constraints like function, health and comfort currently required in a dwelling.
In this sense, the main constraints placed at the architectural level in this project were:
The lack of natural lighting and ventilation at the ground floor and the first floor, in the
southern elevation;
The needed to maximize the use of the space because of the small implementation area, but
in order to have a viable investment;
The compatibility between the facades maintenance and the space valorization concerning
functionality, wholesomeness and comfort;
Maintenance of the building height due the existence of two small windows in the nascent
elevation of the neighboring dwelling.
In order to be able to have ventilation and natural light in the ground floor and on the first floor,
without losing too much area, a wall was created 0.70 m distance from the castle wall in the south
elevation. It works as an exterior wall and in the coverage is planned to open a ventilated skylight.
The stone wall of the castle could be seen from inside the house working as a decorative element
that, in the context of a historic element, also values de dwelling. This space works like a ventilation
and lightening column, Fig. 6.
52
a) Ground floor design
b) Coverage design
c) Longitudinal cut
Figure 6- Space working like a ventilation and lightening column
With the objective to maximize the use of the space and, simultaneously, to have a more balanced
organization of the 1st and 2nd floors as well as to have a doorway with a regulatory height, it was
proposed the access to the 1st and 2nd floors by the south elevation in a higher quota. It allows a
doorway with 2 meters height (the existing has 1.70 meters) and the utilization of the original
doorway for placing a window taking advantage in more efficient lightening and ventilation of the
1st floor and the ground floor, Fig.7.
53
a) Existing south elevation
b) Proposed south elevation
Figure 7- Existing and proposed south elevation
The access to the windows of the first and the second floor will be done through a small balcony
with a glass floor, Fig. 8.
a)
First floor design
b)
Second floor design
Figure 8 - Access to the windows of the first and the second floor
Concerning the maintenance of the building height due to the existence of two small windows in the
nascent side of the neighboring dwelling the presented propose foresees the resizing of the 2nd floor
not interfering with these openings but promoting a more balanced framing of the building's roof
neighbor, Fig. 9.
54
a)Existing
b) Existing and Proposed
Figure 9 – Nascent Elevation
Coasts of the reconstruction
The expected construction cost is 1010 €/m2 (1203 €/m2 including the property acquisition), a very
high value when compared with 1117€ that is the median value per m2 of the dwellings sales (€)
with 1 room in the Douro region (NUT III) where Lamego is included and with 1111€/m2 that is the
median value per m2 of the dwellings sales (€) in Portugal [5]. The coast of dwellings sales (€)
includes in addition to the construction cost, the cost of the land, studies, projects and all other
expenses and the seller's profit.
The costs grouped by the main types of work to be carried out are presented in Fig. 10, highlighting
the high weight of the construction site and demolitions, 5% of the total work, and the high cost of
the structure, 23%. The construction site and the transport of demolition waste are almost always
critical aspects of a building reconstruction in historic areas with little availability of space and
difficult accesses. On the other hand, the high cost of the structure is related with the stell structure
used, compulsive situation in buildings reconstruction in the historic area of Lamego Castle (it can
also be made in wood), which is much expensive than reinforced concrete, the most traditional
building material used in Portugal [2].
Construction site and demolitions
Earth-moving and foundations
Structure
Masonry and partitions walls
Roofing, waterproofing and insulation
Coating and finishing
Exterior and interior doors and windows
Cabinets, kitchen furniture and appliances
Water, wastewater and rainwater supply
network
AVAC, electrical and telecommunications
installation
Figure 10 - Costs grouped by the main types of work
55
Conclusions
This paper presents the architectural proposal of a small house in a historical area of Lamego city,
the Castel zone. The aim of this intervention was to obtain a built-up space full of functionalism and
simultaneously the preservation of the façades. It is also an objective to satisfy the needs of the
owner in order to maximize the use of the space.
The existing volumetric and built framework is the origin of the building proposal, which is based
on a preservation language and in the use of new elements in the interior. They will function as a
milestone of the existing patrimonial values in a building but having the actual requirements.
Thus, the recommended solution is the result of the weighted development of the constraints of the
existing building and the new building program where the main constraints of the project were the
existence of small construction area and to provide natural lighting and ventilation. These aspects
were the main focus of this work but a brief cost analysis was also carried out.
Acknowledgements
The authors thank Kymagem for providing the photographs Fig. 1a) and 2) and the partial support
of FCT (Portuguese Foundation for Science and Technology) through the project PEstOE/ECI/UI4082/2013 (C-MADE).
References
[1]
Instituto Nacional de Estatística de Portugal. Estatísticas da Construção e Habitação.
2017, Instituto Nacional de Estatística. ISSN 0377-2225
[2]
Ferreira, J.; Duarte Pinheiro, M.; de Brito, J. (2015) - Economic and environmental
savings of structural buildings refurbishment with demolition and reconstruction - A Portuguese
benchmarking. Journal of Building Engineerin 3 (2015), pp. 114-126 (doi:
10.1016/j.jobe.2015.07.001)
[3]
Alba-Rodríguez, M.; Martínez-Rocamora, A.; González-Vallejo, P.; FerreiraSánchez, A.; Marrero, M.(2017) - Building rehabilitation versus demolition and new construction:
Economic and environmental assessment. Environmental Impact Assessment Review. 66 (2017),
pp. 115-126 (doi: 10.1016/j.eiar.2017.06.002)
[4]
http://www.cm-lamego.pt/images/pdf/ARUS/ARUS-LAMEGO-SINTESE.pdf (Date
accessed: 20.03.2018)
[5]
Instituto Nacional de Estatística de Portugal, Median value per m 2 of dwellings sales
https://www.ine.pt/xportal/xmain?xpid=INE&xpgid=ine_indicadores&indOcorrCod=0009595&con
texto=bd&selTab=tab2 (Date accessed: 20.03.2018)
56
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
Reuse of Old State Buildings In Cabeceiras de Basto
Vítor Magalhães1, a, Anabela Paiva2,b and Jorge Pinto1,c
Universidade de Trás-os-Montes e Alto Douro, Quinta de Prados, 5000-801 Vila
Real, Portugal
1
Universidade de Trás-os-Montes e Alto Douro, Quinta de Prados, 5000-801 Vila
Real, Portugal. C MADE – Centre of Materials and Building Technologies.
2
Universidade de Trás-os-Montes e Alto Douro, Quinta de Prados, 5000-801 Vila
Real, Portugal. .C MADE – Centre of Materials and Building Technologies.
3
a
[email protected],
[email protected],
[email protected]
Keywords: state buildings, old primary schools, rangers´ houses, railway station,
rehabilitation, reuse.
Abstract
There is an expressive amount of old state buildings in Portugal that have been neglected
for a long time, namely primary schools, rangers´ houses and railway stations. Some of
these buildings, although they are not yet considered as heritage buildings, are very
interesting and worth being carefully studied. These buildings, some of them abandoned
for a long time, are no longer viable? Should they be demolished?
This research work focus on studying these types of buildings in Cabeceiras de Basto
County, in Portugal. Field work has been carried out in order to characterize a number of
different buildings, namely by registering their exact location, construction solutions,
architecture solutions and the level of conservation, among other technical aspects. Some
buildings that have been already rehabilitated are also reviewed.
The information gathered has been studied in order to devise new purposes for the use of
the studied buildings after rehabilitation.
INTRODUCTION
In Portugal, during the Estado Novo (New State) or the Second Republic, in the 1940's and
1950s, a large amount of public real estate was built, such as primary schools [1], rangers'
houses and railway stations, which are still part of the Portuguese heritage. The county of
Cabeceiras de Basto, in the north of Portugal, was no exception.
These buildings were spread in this area, as can be seen in Figure 1, in a total of 41 buildings,
including 28 primary schools, 12 rangers' houses and a railway station. The exact location of
each building under analysis was defined by Magalhães [2], [3]. This was a very difficult
task, because in some cases did not exist their exact location and usually their accessibilities,
mainly in the rangers' houses, were very poor.
57
Figure 1: Distribution and number of studied buildings per parish of the county of Cabeceiras
de Basto. Adapted from site of this county [4].
The main goal of this article is to present the work developed, in order to characterize the
construction solutions used in these buildings, their current state of conservation, the
rehabilitation interventions already carried out and their potential for reuse.
The methodology carried out in order achieve the goal referred above, was the following:
Identification of the location of the buildings;
Development of a data collection sheet, which will be duly filled in at the time of the
visit of the various buildings, accompanied by a photographic survey, in order to
collect as much information as possible about their characteristics and anomalies;
Analysis of the collected data.
Suggestion of possible alternatives of use to be applied to the abandoned buildings.
Primary Schools
The old primary schools of the county of Cabeceiras de Basto are distributed by their various
parishes, according to the needs they had at the time, in terms of population and/or students.
There are twenty-eight former primary schools in this county. Only the primary school of
Gondarém continues to be used as a school, Figure 2.a). The remainder are closed or were
released to different types of entities, such as the Bucos' school, Figure 2.b). This old primary
school reopened in 2012 as "Casa da Lã" (Wool House). In this case a deep intervention was
required, taking into account the new functions attributed to the building. The Sta.
Senhorinha - Basto primary school was also rehabilitated. Since 2017, Basto's Leisure Center,
the Association of Friends of Basto and the Parish Council of Basto have been operating
there, Fig. 2 c). Although, most of the schools assigned to institutions have been used after a
small-scale rehabilitation or without any rehabilitation, as happened to the school of ToninhaRio Douro, Figure 2.d).
58
The construction solutions of this type of buildings were based on the application of natural
and local materials. As this county is rich in granite and pine wood, it has strengthened their
application in the construction of these buildings.
a) Gondarém
b) Bucos
c) Sta. Senhorinha – Basto
d) Toninha – Rio Douro
Figura 2. Primary schools of the county of Cabeceiras de Basto.
Rangers' Houses
In this county 12 ranger's houses were also built, their construction took place in the year of
1954. In 20th of August 20, 1998, part of them were given in to the City Council of
Cabeceiras de Basto, according to the protocol of collaboration signed with the Regional
Directorate of Agriculture of Entre Douro e Minho.
All of them have identical architectural characteristics. They only have a ground floor with
seven rooms, kitchen, common room, office, storage room, bathroom and two bedrooms.
These houses were inhabited by former rangers and their families.
The construction solutions of this type of buildings are similar to the ones used in the primary
schools. The materials used in their construction were also the granite and pine wood.
Nowadays, three different types of use can be observed for these houses. Four of them are
still inhabited by former rangers and their families or only by their families, as for example
the old rangers' house of Cambeses-Rio Douro, Figure 3 .a). Other four were rehabilitated for
rural and tourist purposes by the City Hall, such as the house of Veiga-Bucos, Figure 3.b) [5].
And the remaining four are abandoned, the house of Magusteiro-Rio Douro, shown in Figure
3.c) is an example of this situation.
59
a) Cambeses- Rio Douro
b) Veiga- Bucos
c) Magusteiro- Rio Douro
Figura 3. Rangers' Houses of the county of Cabeceiras de Basto.
Railway Station
In the village of Arco de Baúlhe in the county of Cabeceiras de Basto there is an old Railway
Station. This was inaugurated on 15th of January of 1949 and was part of the Tâmega railway
line [6].
This station was composed by a set of buildings and space: the main building and
complementary buildings with different purposes, such the engine drivers house, the
warehouse for goods, two stables, a coal deposit, a water tank, a loading and unloading dock,
a crane that served as a support for the supply of the carriages, a turntable whose function
was to change the direction of the trains, a public place and a garden in its surroundings.
The main building was used by the passengers of the station and is the only two-floor
building. On the ground floor there was a room, a waiting room and a large space intended to
support the passengers, and on the upper floor there were seven divisions: a dining room, a
kitchen, a bathroom and four bedrooms, to be used by the staff of the station.
After 41 years, in 1st of January of 1990, it was closed. Years later, in January of 2000, the
management of these buildings was given to the City Council of Cabeceiras de Basto, and
later, on 23rd of May of 2004, the museum Núcleo Ferroviário de Arco de Baúlhe (Arco de
Baúlhe Railroad Center) was opened, Figure 4 a). Also, the "Casa dos Maquinistas" (house of
the engine drivers) was rehabilitated and became the Employment Center of Basto.
60
a) Núcleo Ferroviário de Arco de Baúlhe
b) Employment center of Basto
Figura 4. Railway Station of Arco de Baúlhe, county of Cabeceiras de Basto.
Construction Characteristics of the Buildings
The construction solutions used to built all these buildings are the same. With respect to the
exterior appearance of these buildings, it is generally found that there is a lower row of stone
masonry along its contour, in which small openings can be seen. These openings allow the
natural ventilation of the wooden floor, Figure 5. This solution prevent the direct contact of
the wood with the soil, in order to guarantee its greater durability, avoiding, for example,
rotting due to contact with the soil moisture and the attack of the wood by xylophages agents.
Figura 5 - Natural ventilation openings.
Other outstanding construction solution, in these buildings, are the thickness and consequent
robustness of their stone masonry walls, the plaster of lime-based mortar or cement and the
white paint finishing. The windows sills, jambs and head jamb are made of stone (granite).
They have pitched roofs covered with traditional ceramic tiles. The windows and doors have
timber frames. This material was also applied with structural functions in the construction of
floors, ceilings and roofs. The partition walls were made with hollow bricks.
The expressive thickness of the stone walls was due to their structural performance, but it
improves also their acoustic performance and their thermal inertia.
Pathologies / Anomalies
Over the years the aspect of these buildings keep changing, due to use and aging of the
materials, so it is important to carry out maintenance and rehabilitation work to minimize the
61
risk of degradation. Even so, the non rehabilitated buildings studied have a very satisfactory
state of conservation.
Against the above, most of the houses released to different types of entities, still in use, were
subjected to minor rehabilitation work, such as wall painting, wood varnishing and occasional
replacement of some materials.
These buildings are thought, that they did not have any maintenance over time, which
justifies the existence of some pathologies. The main pathologies that occur in these buildings
are: cracking, rotting of the elements of wood, corrosion of metallic elements, absence and
cracking of ceramic tiles, damp spots, water runoff on walls and window sills, detachment
and blistering of plaster, deterioration of window frames, damaged bricks / tiles, moss
appearance and absence or breaking of glass, Figure 6 and 7.
b) Rotting of the elements of wood
c) Moss and painting's degradation
e) Absence and cracking of ceramic tiles
d) Rotting of the timber elements
Figure 7 - Pathologies in the studied buildings
62
Figure 7 - Moss and painting's degradation
Alternatives for use
Taking into account the heritage value of these buildings, the good state of conservation and
the versatility of rearrangement of space and the fact that almost 50% of them are still
abandoned, decisions must be taken for their reuse.
Some of them are already being used for touristic and social purposes. The abandoned ones
can also be used for these and other purposes. The primary schools can be used as day care
centers, study centers, libraries and tourist offices, among others. The rangers' houses, due the
relevance of these heritage buildings in the preservation of the forest, for more than 40 years,
they should be rehabilitated and used for the same purpose. At the moment, and given the
fires that broke out in our forests in 2017, it is urgent to take measures in order to rehabilitate
them, so they can house again the rangers and their families.
Conclusions
The studied buildings, in the county of Cabeceiras de Basto, have very similar construction
characteristics and similar construction techniques were used. They were built using natural
and local materials, mainly granite and wood. The foundations and external walls were made
of granite and the floors, roof structure, window frames and doors were made of timber.
The state of conservation of these buildings is good and consequently their rehabilitation
would not be complex and expensive. But, if no decisions are made their rehabilitation will
become progressively more complex and expensive. However, it should be noted that,
although, some of the buildings, in this county, have been rehabilitated, most of them only
had very simple interventions, that did not eliminate the causes of the pathologies, but only
the pathology itself. In the course of time, these pathologies reappeared, this already occurred
in some of these houses. On the other hand, the absence of maintenance, even after being
subjected to interventions, leads to the appearance of anomalies.
In summary, a range of anomalies are present in these buildings, the main ones being the
presence of cracking and rotting of the timber elements, corrosion of metal elements,
absence and cracking of ceramic tiles, humidity spots, painting degradation, detachment and
blistering of the plaster, deterioration of window frames, appearance of mosses and absence
or breakage of glass.
63
References
[1] Féteira, J. P. F. S. (2013), "O Plano dos Centenários - As Escolas Primárias (1941-1956).
Dissertação de Mestrado em História da Arte Contemporânea, Faculdade
Ciências Humanas e Sociais da Universidade Nova de Lisboa. Lisboa. Portugal.
de
[2] Magalhães, V.M.M. (2018), “Potencial de utilização de edifícios tradicionais”, Dissertação de
Mestrado na Área de Engenharia Civil, Universidade de Trás-os-Montes e Alto Douro.
[3] Vítor Marques, Anabela Paiva, Jorge Pinto (2017). “Potencial de utilização de edifícios
tradicionais Portugueses - caso de estudo do concelho de Cabeceiras de Basto”. Congresso da
Reabilitação do Património (CREPAT), 29 a 30 de junho de 2017, Universidade de
Aveiro, Decivil, Aveiro, Portugal. ISBN 978-989-20-7623-2. pp. 587-589.
[4] Site of the City Council of Cabeceiras de Bastos. https://cabeceirasdebasto.pt/concelhomapa-de-freguesias. Accessed in January 2017
[5] Site of house of Veiga-Bucos. http://cabeceirasdebasto.pt/turismo-casas-florestais-turismo.
Accessed in March 2017.
[6]. http://cabeceirasdebasto.pt/museu-das-terras-de-basto-nucleo-ferroviario-de-arco-de-
baulhe. Accessed in March 2017
64
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
Influence of fatigue load on bearing capacity of STEEL PLATES IN
bolted connections.
Kamil Pawłowski1, a, Janis Kreilis2, b and Agata Włóka1, c
1
Wrocław University of Environmental and Life Sciences
2
a
Latvia University of Agriculture, Latvia
[email protected],
b
[email protected], c
[email protected]
Keywords: steel properties, fatigue effect, test results.
Introduction
Many of currently used steel structures are very old, but due to their historical nature, it is worth
keeping them in a good state of repair, as they constitute an important element of our history and
cultural heritage. These structures often require intervention in form of reinforcement or
modifications connected with their adaptation to the binding regulations and usage-related
requirements. As most of historical types of steel are non-weldable, all repairs must be conducted
with use of bolted connections. Apart from non-weldable steel that completely excludes the
possibility to join elements with use of welding, there are also weldable types of steel whose
mechanical properties may be deteriorated as a result of local overheating. The factors that affect it
include, among others, the manufacturing process of such steel. The St3M carbon steel that is
widely used in bridge construction has good welding parameters if it has been manufactured in
Simens-Martin furnaces, but it loses its properties when cast with use of the Thomas method and it
becomes very sensitive to “cold” processing. Due to high phosphorus content, it is prone to brittle
cracking, in particular when subjected to dynamic loads, which occur quite frequently in bridge
structures [4]. Old structures often do not have any archived documentation that would contain
detailed data at least concerning the materials used to erect them. This always hinders designing
with use of such elements. Such designs should always be prepared very carefully, because the
influence of long-term operation of the structure, apart from the obvious wear and tear, e.g.
corrosion, also changes the mechanical properties of the structural material. This requires the
designer to use such ways to modify the existing structure that will not expose it to additional
damages caused by incorrect technological processes. Due to the above, it seems reasonable to use
bolts to connect elements in existing structure. Much easier technology of preparing bolted
connections in-situ and the fact that their quality will more likely be high are strong arguments
supporting the use of such solution.
However, designers may face the issue how to determine the bearing capacity of such connection
that was constructed with use of new connecting elements and “old” sheets of metal. It is
particularly important to determine the mechanical properties of the material in the connected
65
that was constructed with use of new connecting elements and “old” sheets of metal. It is
particularly important to determine the mechanical properties of the material in the connected
elements, in which, for example, a significant part of the bearing capacity was used due to fatigue.
In order to determine the influence of fatigue on the bearing capacity in bolted connections, the
authors of this paper used samples collected from elements of a railroad bridge that had been in use
for approx. 70 years. The structure of the bridge consisted of two T-girders braced to each other.
The theoretical span of the bridge was Lt =13.48 m. The double T-girders of a height h=1.2 m,
chords of a width of approx. 300 mm and a varied thickness along the length of the bridge, from 16
mm above the bridge support to 28 mm in the span of the bridge. The view and the basic
dimensions of the bridge structure are shown in Figures 1 and 2.
Figure 1. View of the bridge before disassembly.
The bridge was located at 13.110 km of railroad line No. 81 between Chełm and Włodawa, in the
eastern part of Poland, near the Ukrainian border. Line 81 was constructed in 1887, for military
purposes. Over time, its nature has changed. Currently, the railway line is being reactivated. In the
future, it will operate both passenger and freight transport. Data made available by the Polish State
Railways show that in the period when the analysed object was a part of the railway line, it operated
freight transport - four trains a day. This gives a total of approx. 160 000 trains crossing the
discussed bridge.
Figure 2. Drawing of the bridge with main dimensions.
66
Methodology of the tests
The conducted research involved static tensile strength tests of steel conducted on samples collected
from bridge elements. The aim of the test was to assign the analysed type of material to a specific
strength category. These tests enable to determine the specific modulus (Young modulus), yield
strength of steel (Re) and its tensile strength (Rm) [4]. Samples were cut out with use of a
numerically controlled machine that uses a stream of water for cutting. This is the best method, as it
prevents the influence of temperature during the preparation of samples. Samples were prepared in
compliance with the guidelines provided in PN-EN ISO 6892-1:2010. The dimensions and shape of
the samples are shown in Figure 3. Samples were collected from the web of the analysed elements.
The location of samples used for tests is shown in Figure 4.
Figure 3. Sample for strength testing, prepared in compliance with the guidelines of the PN-EN ISO
6892-1:2016-09 standard.
Figure 4. General view of placing the samples on element.
Samples for the bearing capacity tests of bolted connections were T-shaped. The endplate of the
connection was a belt of the main girder of the bridge. Due to the simply supported beam design,
element 2 cut out from the middle section of the bridge span was the element exposed to the highest
influence of fatigue load. As a result, analyses of this element are even more valuable, as they
demonstrate the influence of fatigue on the bearing capacity of the newly designed connection,
which uses elements of the existing structures. The Authors previously analysed the influence of
long-term fatigue load on the bearing capacity of structural elements and the possibility to operate it
safely [2], [3]. Samples collected from element 1 will serve as reference samples for the
determination of the influence of fatigue on bearing capacity.
67
Results of tensile strength tests
In order to verify the type of steel and the influence of fatigue on its basic characteristics, static
tensile strength tests were conducted. As a result of the conducted tests it was determined that the
steel is characterised by a yield strength fy of approx. 300MPa, and a tensile strength of approx.
450 MPa. This means that this is a very strong type of steel, whose properties are much better than
those of S235 steel. Tables 1 and 2 below present the results of tensile strength tests of steel from
elements 1 (Table 1) and 2 (Table 2). Figures 5 and 6 show the diagrams of the s-e correlation for
the analysed samples.
Table 1. Basic mechanical properties of steel determined in the tests of samples collected from the
element 1.
Sample No.
N-1
N-2.
N-3
MIN
MAX
Average
Standard
deviation
Coefficient of
variation
Rm
ReL
ReH
Rz
emax
MPa
450
452
446
446
452
449
MPa
285
325
287
285
325
299
MPa
308
304
330
304
330
314
MPa
330
321
318
318
330
323
mm/mm
0.3203
0.3156
0.2961
0.2961
0.3203
0.3107
3
23
14
6
0.0129
1%
8%
4%
2%
4%
Figure 5. Diagram of the strain-deformation relation for samples cut out from element 1.
68
Table 2. Basic mechanical properties of steel determined in the tests of samples collected from the
element 2.
Sample No.
Z-1
Z-2
Z-3
Z-4
MIN
MAX
Average
Standard deviation
Coefficient of variation
Rm
MPa
449
447
444
445
444
449
446
2
0%
ReL
MPa
281
274
272
284
272
284
278
6
2%
ReH
MPa
295
293
284
289
284
295
290
5
2%
Rz
MPa
318
324
324
324
318
324
323
0
0%
emax
mm/mm
0.3212
0.3279
0.3326
0.3340
0.3212
0.3340
0.3289
0.0032
1%
Figure 6. Diagram of the strain-deformation relation for samples cut out from element 2.
The presented results lead to a conclusion that the strength characteristics of steel collected from the
bridge span are much lower than those of samples collected from above the bridge support. For the
yield strength fy this influence equals 8%. As far as tensile strength is concerned, this influence is
lower and the difference is only 1%.
Results of finite element method analysis
Then, a numerical model was created of a bolted connection analogical to the one that was later
analysed experimentally. The non-linear characteristics of the material used were consistent with
those of experimental test results. The application of RFEM software enabled us to implement a
detailed characteristics of steel strength diagram. The geometry of the numerically analysed
connection did not take into account the corrosion cavities that existed in elements used in
experimental tests. Figure 3 shows the view of a bolted connection deformed as a result of tensile
load, respectively, view a) shows the connection of 16 mm endplates and view b) the connection of
69
28 mm thick endplates. The aim of the numerical analyses was to obtain such shape of the
connection in geometrical terms and such selection of connectors that would result in the endplates
being destroyed during the tensile strength test as a result of the developed yield. Such destruction
was important due to the aim of the conducted research, which was to determine the bearing
capacity of elements constructed from the materials of an already existing object.
a)
PO 11: 110
Odkształcenia globalne u
Max u: 60.18992, Min u: 0.00000 [mm]
Współczynnik odkształceń: 0.56
b)
PO 14: 100
Odkształcenia globalne u
Izometr
Izometria
Max u: 0.74869, Min u: 0.00000 [mm]
Współczynnik odkształceń: 47.00
Figure 7. Diagram of the deformation of bolted connection – RFEM analysis, a) endplate 16mm;
b) endplate 28mm
The diagram below (Fig. 8) shows the dependence of the relation between force and deformation
for a bolted connection with 28 mm endplate. Similar calculations were also performed for the
connection with a 16 mm endplate.
Figure 8. Diagram of the force-deformation relation for connection with 28mm endplate.
70
Results of tensile strength tests of bolted connection
The experimentally analysed connections were constructed from two T-shaped samples
joined with use of two bolts of a diameter of 24 mm. Depending on the thickness of the connected
elements, 12.9 class bolts were used (connection with 28mm endplates) and 8.8 class bolts (for 16
mm endplates). The selected classes of bolts were based on the results of the numerical analysis,
which determined the maximum axial forces that would exist in the bolt while stretching the
connection. Figure 9 shows the analysed connection in the test apparatus during tensile strength test.
It is noticeable that the model of destroying the connection by bending the endplates was achieved.
3 connection of each element were analysed during the tests.
Figure 9. View of a bolted connection during tests in the Instron strength test apparatus.
Figures 10 and 11 show diagrams that illustrate the correlation between force and
deformation for all the analysed connections. The diagram presented in Figure 10 shows the results
of laboratory tests for samples collected from element 1.For comparison purposes, the diagram also
contains a line representing the numerical results obtained in the software for finite element method
analysis. The convergence of the obtained results is satisfactory. The course of force-deformation
curves is very similar for all samples and for the numerical analysis results. This confirms that the
applied numerical model is correct.
The diagram in Figure 11 shows the results obtained for samples collected from element 2. In this
case the results of numerical analyses have also been added. One may notice that the divergence is
quite significant although the same calculation procedure was used, i.e. the model corresponded to
the analysed element and the material characteristics obtained from samples subjected to tensile
strength tests were implemented. The difference between the bearing capacity obtained in numerical
analyses and that resulting from laboratory tests is approximately 12%, which means that the actual
connection bearing capacity is considerable lower than the bearing capacity determined by the
numerical model.
71
Figure 10. Diagram of the strain-deformation relation for samples cut out from element 1.
Figure 11. Diagram of the strain-deformation relation for samples cut out from element 2.
72
Conclusions
The conducted research consisted in static tensile strength tests of steel samples collected from the
main girders of a railroad bridge that had been used for many years. It is estimated that it had been
subjected to a load of approx. 160 000 trains during that time. Steel from bridge elements was used
to construct bolted connections that were then subjected to static tensile strength tests. In order to
compare the actual bearing capacity of the bolted connection constructed from bridge steel with the
theoretical bearing capacity, a calculation model was created in the RFEM software.
The conducted analyses demonstrate that:
- The value of yield strength of steel collected from element 2 (middle of the span) analysed in the
static tensile strength test is approximately 8% lower than that of steel collected from element 1
(support zone – low fatigue influence). This confirms the reduction of strength parameters of steel
as a result of fatigue.
- The bearing capacity of samples cut out from element 2 is approx. 12% lower than that determined
analytically with use of software.
- The bearing capacity of connection constructed from elements not affected by fatigue determined
in laboratory tests is convergent with the bearing capacity of a similar connection calculated with
use of numerical analysis.
The above leads to the conclusion that connections constructed in existing structures with use of the
existing steel elements that were previously subjected to fatigue loads should be treated with a high
dose of uncertainty and that their bearing capacity should be limited for safety purposes. This
conclusion is very important due to frequent attempts to introduce modifications to existing steel
structures. In case when new connections are added to existing structure, they should be placed in
areas of the structure where influence of fatigue loads was minimal. Operation on existing
constructions can be classified as difficult engineering because often we do not have sufficient data
for design. Therefore each time it is necessary to collect as much data as possible. Most important
are static schemes, the history of the applied load and the material properties from which the
construction was made. All doubts should be explained at the design stage and confirmed, if it is
necessary, by research.
The issue discussed in the paper requires further research in order to determine the exact influence
of fatigue on the bearing capacity of connections and to provide specific guidelines for designers.
References
[1]
Collins J.A. Failure of Materials in Mechanical Design. John Wiley and Sons. 1981
[2]
Kamil Pawłowski, Agata Włóka. Influence of impact strength for possibility of usage and
repair of steel structures. 7th International Conference on Safety and Durability of Structures
ICOSADOS. Procedings 2016 May 10-12 UTAD, Portugal.
[3]
Kamil Pawłowski, Robert Swierzko, Agata Włóka Determination reserve of bearing
capacity for steel, with influence of long-term fatigue load, used in structures in case of fire. Recent
progress in steel and composite structures. Tylor & Francis LTD. London. 2016
[4]
Kazimierz Rykaluk. Metal constructions, Volume 1. 2016. ISBN 978-83-7125-261-7 (Print)
pp. 30-72
[5]
Franciszek Szelągowski. Steel bridges. 1966. pp 9-42
73
Proceedings of the 8th International Conference on
Safety and Durability of Structures
ICOSADOS 2018
May 23 - 25, 2018, LLU, Latvia
IMPROVEMENT OF STRENGTH AND DURABILITY OF FOAM GYPSUM
ACOUSTIC PLATE
1, a
Kristaps Pulkis , Santa Soloveiko2, b and Juris Skujans3, c
1,2,3
Akademijas street 19, Jelgava, Latvia, LV-3001
a
[email protected],
[email protected],
[email protected]
Keywords: foam gypsum, acoustic plate, sound absorption, strength and durability
Abstract
Fast rate of development in the field of information circulation and technologies has facilitated the
appearance of new construction materials that can simultaneously provide ever growing
requirements regarding construction materials in terms of improving the surrounding environment
and people’s health, sense of comfort, as well as the related expenses for the construction of
buildings and their management. Such construction materials can be considered as sustainable and
are appreciated and supported by many governments and international organizations. [1] During the
previous research foam gypsum has proven itself with good sound absorption and fire – resistance
qualities that are dependent on the density of the material and thickness of the product, wherewith it
is necessary to provide simultaneously sufficient strength of compression and flexure of the
material. The research shows that the bending strength of 40 mm thick foam gypsum material is
possible to increase depending on added amount of the high resistance gypsum for the gypsum mass
in the mixture and overall water-gypsum proportion. Previous research has shown significant
influence of physical and mechanical qualities of the porous elastic material in the formation of the
sound absorption coefficient. The research is supplemented with changes of the sound absorption
coefficient which have resulted from increasing of foam gypsum bending strength by adding high resistance gypsum in different proportions.
Introduction
Sound absorbing materials have been evolving into more and more complex materials over the past
years. The concept of health, environment and energy economy has resulted in the development of
safer, lighter and more optimized building materials and their entry into the market. [2]
Foam gypsum showed highly appreciated results for sound absorption and fire resistance in
previous research papers, but material bending and compressive strength is considered as the main
disadvantage. The aim of the research is to add new additives to foam gypsum composition to
improve the bending strength of foam gypsum simultaneously not decreasing the sound absorption
coefficient.
Materials and methods
Previous studies have shown that producing foam gypsum composition using the three stage
method can reduce the water-gypsum ratio. A decreased water-gypsum ratio forms an optimal pores
structure of foam gypsum for higher bending strength and better sound absorption. Foam gypsum
74
samples were produced by using beta hemihydrate β CaSO4•0.5H2O and alpha hemihydrate α
CaSO4•0.5H2O. Gypsum powder in a different alpha hemihydrate and beta hemihydrate proportion
was mixed together with a surface active substance (SAS) STHAMEX®–AFFF 3 % F-15 and
water.
Changing the beta hemihydrate and alpha hemihydrate proportion in foam gypsum compositions
also changes the water-gypsum ratio which has an influence on the bending strength and sound
absorption coefficient. Standard consistency of each formulation of foam gypsum was tested to
decrease the water-gypsum ratio.
Foam gypsum samples in dimensions of 40x40x160mm at a density of 450±30 kgm-3 were prepared
and tested in a three-point bend with 100mm distance between the supports and compression test by
using equipment Shimadzu AGS-X 10 kN and computer programme TRAPEZIUMX single. [3]
The equipment of Sinus impedance tube was used to determine the average weighted sound
absorption coefficient (αw) in the range of frequencies from 250 Hz up to 4000 Hz according to ISO
10534-2:2001 and ISO 11645:2000. [4] Seven sets of samples with circular shape of Ø40 mm at a
density of 450±30 kgm-3 were produced to test the sound absorption coefficient. The foam gypsum
layer of 40mm thickness has been approved as the optimal thickness for sound absorption from
previous studies. [3]
Results and discussion
Material density, thickness and pore structure directly affect the sound absorption coefficient.
Lower density foam gypsum composition affects sound absorption coefficient at all frequencies in
comparison with foam gypsum composition with higher density. Previous studies have shown that
the sound absorption coefficient in the frequency range of up to 160 Hz for flexible porous
materials depends on the porosity, in a frequency range of 160-1000Hz the dominant effect is on the
density of the material, in the frequency of 1250Hz and more significant effect is on the thickness
and form but in higher frequencies from 1250-5000Hz the main factor is the material’s porosity. [5]
Figure 1 shows the foam gypsum structure by changing the foam gypsum composition by adding
alpha hemihydrate. Porous structure in foam gypsum changes by reducing the water-gypsum
ratio.[6] Lower water-gypsum ratio of foam gypsum decreases the average diameter of pores and
increases the sound absorption coefficient in the high frequency range.
β100%
α 20% β80%
α 40% β60%
α 60% β40%
α 80% β20%
α 100%
α 50% β50%
Fig.1. Foam gypsum pores depending on the producing technology
Table 1 shows the average weighted sound absorption coefficient in the frequency range of 250 to
75
4000Hz depending on the alpha hemihydrate amount in foam gypsum composition. The research
shows a higher sound absorption coefficient in the frequency range of above 1000Hz. All sample
sets with added alpha hemihydrate indicate the average weighted sound absorption coefficient value
increasing by 0.05-0.20 in the frequency range of 250-4000Hz in comparison with foam gypsum
without the added alfa hemihydrate. As all sample sets were produced at an average density of
450±30kgm-3 the sound absorption coefficient in the frequency 250Hz was changed by 0.05.
Table 2 Sound absorption results
Sample set ID
250 Hz
500 Hz
1000 Hz
2000 Hz
4000 Hz
Average
β100%
0.40
0.45
0.50
0.60
0.65
0.50
α 20% β80%
0.45
0.60
0.60
0.65
0.70
0.65
α 40% β60%
0.45
0.55
0.55
0.60
0.60
0.60
α 50% β50%
0.45
0.65
0.65
0.70
0.75
0.55
α 60% β40%
0.45
0.60
0.55
0.60
0.60
0.60
α 80% β20%
0.40
0.75
0.75
0.80
0.80
0.70
α 100%
0.45
0.55
0.60
0.70
0.75
0.60
76
0.90
0.80
0.70
Sound Absorption
0.60
β100%
0.50
α 20% β80%
0.40
α 40% β60%
α 50% β50%
0.30
α 60% β40%
0.20
α 80% β20%
0.10
α 100%
0.00
250
500
1000
Frequency, Hz
2000
4000
Fig.2. Sound absorption at different alpha hemihydrate proportions
Water-Gypsum ratio (w/g)
0.55
β100%
α 20% β80%
0.50
α 40% β60%
0.45
α 50% β50%
α 60% β40%
0.40
0.35
α 80% β20%
α 100%
0%
20%
40%
60%
80%
100%
Proportion of alpha hemihydrate in raw material
Fig.3. Water-gypsum ratio depending on alpha hemihydrate and beta hemihydrate proportion
Figure 3 shows water-gypsum ratio depending on added alpha hemihydrate proportionally in raw
material. Test results show that additional 20% of alpha hemihydrate in foam gypsum composition
reduces the amount of water by 3-10%. One of the most energy consuming processes in foam
77
gypsum production is the drying process. By adding alpha hemihydrate it is possible to decrease the
amount of heat and reduce the time for drying which influences the expenses of production form
gypsum.
Bending strenght, MPa
0.48
0.46
β100%
0.44
α 20% β80%
0.42
α 40% β60%
0.40
α 50% β50%
0.38
0.36
α 60% β40%
0.34
α 80% β20%
0.32
0.30
0.30
α 100%
0.35
0.40
0.45
0.50
0.55
Standard Consistency (w/g)
Fig.4. Bending strenght depending on the water-gypsum ratio
0.70
β100%
Compression strenght, MPa
0.65
α 20% β80%
0.60
α 40% β60%
0.55
α 50% β50%
α 60% β40%
0.50
α 80% β20%
0.45
α 100%
0.40
0.30
0.35
0.40
0.45
0.50
0.55
Standard Consistency (w/g)
Fig.5. Compression strenght depending on water-gypsum ratio
The bending and copressive stength tests show the water-gypsum ratio influence on the total
strength. By adding alpha hemihydrate and reducing the water bending strength increases by 1242%, but the compressive strenght increases by 11-26%.
78
0.48
β100%
0.46
α 20% β80%
Bending strenght, MPa
0.44
0.42
α 40% β60%
0.40
α 50% β50%
0.38
0.36
α 60% β40%
0.34
α 80% β20%
0.32
0.30
α 100%
420
440
460
480
Density kgm-3
Fig.6. Bending strength depending on density.
The foam gypsum which was produced from 100% bata hemihydrate of a 40mm thichness has a
mean density of 450±30kgm-3 and an average bending strength of 0.33 MPa and compressive
strength of 0.47 MPa. Figures 6 and 7 show that foam gypsum made from 100% alpha hemihydrate
increases the bending strength by 0.14 MPa or 42% and the compressive strength increases by 0.21
MPa or 26% compared to foam gypsum made from 100% beta hemihydrate. Figure 6 shows that the
density of the material has a major influence on foam gypsum bending strength. Bending and
compressive strengths for the sample sets in a close density area are more similar.
0.70
β100%
Compressive strenght, ,MPa
0.65
α 20% β80%
0.60
α 40% β60%
0.55
α 50% β50%
α 60% β40%
0.50
α 80% β20%
0.45
α 100%
0.40
420
430
440
450
460
470
480
Density kgm-3
Fig.7. Compresive strength depending on density.
79
Conclusions
The study confirms that adding alpha hemihydrate per/for every 10% of the total amount of raw
material reduces the necessary amount of water by 3-10%.
The result of the bending strength and compressive strength shows that the foam gypsum with
proportionally added alpha hemihydrate at a density of 450±30kgm-3 has an increased bending
strength by 12-42% and a compressive strength by 11-26% depending on the water-gypsum ratio.
The improvement of bending and compressive strength depends on the density of foam gypsum.
The proportion of alpha hemihydrate affects the water-gypsum ratio which affects the average
density.
Foam gypsum with added alpha hemihydrate (thickness of 40mm) increases the average sound
absorption coefficient by 0.05-020 in the frequency range of 250-4000Hz.
References
[1] Jorge P.Arenas, Malcolm J.Crocker. (2010) Recent Trends in Porous Sound-Absorbing
Materials. Sound ans Vibrations, Volume 7, p/12-17.
[2] M. Pedroso, J. de Brito, J.D. Silvestre (2017) Characterization of eco-efficient acoustic
insulation materials (traditional and innovative), Energy and Building 140 (2017), 221-228 p.
[3] Pulkis K., Soloveiko S., Brencis R., Skujans J. (2016) Research of Improvement of Safety and
Durability of Foam Gypsum Acoustic Plate by Using Multilayered Board. Proceedings of the 7th
International Conference on Safety and Durability of Structures ICOSADOS 2016, May 10-12,
2016, UTAD, Portugal.
[4] EN ISO 11654:1997, Acoustics, Sound Absorbers for Use in Buildings, Rating of Sound
Absorption.
[5] Brencis R. Foam gypsum technology development for sound absorption material production:
Thesis for Doctoral Degree in Engineering Sciences. Jelgava: Latvia University of Agriculture,
2013. 119p.
[6] Elkhessaimi Y., Tessier-Doyen N., Smith A. (2017) Effects of microstructure on acoustical
insulation of gypsum boards, Energy and Building 140 (2017), 24-31 p.
80
ISBN 978-9984-48-299-6