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APRESENTAO - GEMINI

Climatizador a Ar - GEMINI
As unidades climatizadoras GEMINI esto disponveis em:

16 Modelos
Vazes de ar que variam de 1.050 a 34.000 m3/h,
Capacidades nominais de 2 a 50 TR.

AGENDA

1. Detalhes construtvos do gabinete.


2. Movimentao de ar.
3. Transferncia de calor.
4. Indoor Air Quality- IAQ.
5. Mdulos disponveis.
6. Software de seleo.
7. Resumo.

Detalhes construtivos - GEMINI


Fabricada em perfis de alumnio extrudado,a estrutura possui
caractersticas de excelente rigidez e leveza, alm de
propriedades no corrosivas.

Detalhe do perfil estrutural

Detalhes construtivos - GEMINI


Os perfis de alumnio so fixados por meio de cantos 3D em nylon.

Detalhe do canto em nylon

Detalhes construtivos - GEMINI

Uma armao estrutural exclusiva


suporta o peso da unidade,
possibilitando uma remoo fcil e
segura dos painis para manuteno

Detalhes construtivos - GEMINI


Todos os painis so em parede dupla com ncleo isolante em poliuretano
injetado,17mm de espessura, que proporciona excelentes propriedades
trmicas, acstica e mecnica ao equipamento.
Perfil do Painel

17 mm

Ncleo de PU

Chapa
Ao Galvanizado

Detalhes construtivos - GEMINI

Diferentemente das gaxetas de fechamento, construdas de espuma de clulas


fechadas, que perdem sua resistncia com o passar do tempo, o sistema exclusivo de
vedao do GEMINI possui uma vedao resistente, para manter a sua forma e
conseqentemente a capacidade de vedao, aps ciclos repetidos de compresso.
Todo o conjunto montado sobre uma base rgida, fabricada em chapa de ao
galvanizado, que confere estabilidade e nivelamento ao equipamento, evitando assim a
necessidade de construo de base em alvenaria.

A estrutura do painel em ao laminado permite que o equipamento opere facilmente


com aplicaes de alta presso.

Detalhes construtivos - GEMINI

O GEMINI utiliza vedaes com lminas triplas, co-extrudadas que


garantem a vedao sem a necessidade da utilizao de adesivos.

3
2
1

Detalhes construtivos - GEMINI

120 mm

Detalhes construtivos - GEMINI


A interligao dos mdulos no poderia ser mais fcil, pois somente uma simples
ferramenta necessria para unir todos os mdulos, o que resulta em uma
instalao eficiente, e em economia de tempo e de dinheiro.

Movimentao de Ar - GEMINI

Tipos de Ventilador

Ventilador centrfugo de dupla aspirao com ps curvadas


para frente sirocco

Ventilador centrfugo de dupla aspirao com ps curvadas


para trs limit load

Movimentao de Ar - GEMINI
Ventilador de rotor duplo (dois ventiladores de dupla aspirao formando um
s conjunto com eixo de acionamento comum), por climatizador sempre que a
capacidade nominal for superior a 10 TR

Sirocco

Limit Load

Movimentao de Ar - GEMINI
Ventilador de rotor triplo (trs ventiladores de dupla aspirao formando um s
conjunto com eixo de acionamento comum), por climatizador sempre que a
capacidade nominal for superior a 35 TR (somente para Sirocco).

Sirocco

Movimentao de Ar - GEMINI

Ventiladores construdos em chapa de ao com tratamento anti-corrosivo, e


rotores balanceados esttica e dinamicamente.
Os rolamentos dos ventiladores so do tipo rgido auto-compensador de
esferas, blindados e com lubrificao permanente

Movimentao de Ar - Gemini
Motor eltrico, Standard trifsico, grau de proteo IP55, grau de isolamento classe B
e fator de servio 1,15.
Opes de motores de alto rendimento.
Caractersticas:
9A transmisso feita
por meio de polias e
correias em V
dimensionadas para
cada caso.
Benefcios:
Diversas combinaes
de polias fixas dos
ventiladores e polias
regulveis dos motores
(at 7,5 HP), proporcionando
o ajuste da rotao dos
ventiladores ao valor
selecionado.

Isolao Vibratria - Gemini


O conjunto motor e ventilador possui uma base de inrcia, que est apoiada em
amortecedores de borracha ou mola, conforme o tipo de ventilador e tamanho,
permitindo uma operao com baixo nvel de rudo e vibrao.

Ventilador Sirocco
Coxim de Borracha

Ventilador Limit-load
Mola

Movimentao de Ar - GEMINI
Nos mdulos de ventilao instalada na boca de descarga do ventilador uma
lona flexvel, de tecido plstico, para evitar as transmisso de vibrao ao duto
e vice-versa.

Lona flexvel
Lona flexvel
Ventilador Limit Load

Ventilador Sirocco

Transferncia de Calor - GEMINI

Serpentina de Resfriamento
Caractersticas:
9Tubos de cobre .
9Opes de 3, 4, 6 ou 8 filas.
9Diversas opes de tubos
por circuito e tubos em altura
Benefcios:
Permite sempre selecionar
a melhor soluo tcnica e
econmica para seu sistema.

Serpentina
Resfriamento

Transferncia de Calor - GEMINI

Espaamento entre aletas


Caractersticas:
9Opes de espaamento de 8 ou 12
aletas por polegada (FPI), fixadas por
expanso mecnica do tubo de cobre.
9Opes em aluminio ou aleta dourada
Benefcios:
Quanto maior o nmero de
FPI maior a sua capacidade,
para uma mesma rea de face
e nmero de rows, com maior
perda de presso no fluxo de ar.
Elevada eficincia na troca
trmica.

Aletas

Transferncia de Calor - GEMINI


Coletores em tubos de cobre providos de luvas soldadas em lato com rosca macho do
tipo BSP, para conexo rede hidrulica. Opo tipo NPT.
BSP = 150PSI , NPT = 300PSI

Dreno para purga de gua.

Dreno para purga de ar

Transferncia de Calor - GEMINI

Serpentina de Aquecimento
Caractersticas:
9Construda com 2 filas de
profundidade e 8 aletas por
polegada.
9Montada internamente
ao mdulo trocador de calor,
aps a serpentina de gua
gelada.
Benefcios:
Permite sempre selecionar
a melhor soluo tcnica e
econmica para seu sistema.

Posio do lado de hidrulica - GEMINI

Importante: Sempre tomar como referncia a frente da mquina,


vista pelo filtro de ar.

Lado de Hidraulica Esquerdo

Indoor Air Quality (IAQ) - GEMINI

Uma bandeja para recolhimento


de condensado, permite a
retirada total da gua
condensada, atendendo as
recomendaes da norma
ASHRAE-62.

IAQ - GEMINI
Bandeja de condensado revestida internamente em material termoplstico do tipo
ABS, e termoisolada em poliuretano expandido, espessura de 35 mm, densidade
mdia de 48 kg/m3 e coeficiente de transmisso trmica k de 0,68 W/m2.k.

ABS na face
interna

PU na face
externa

IAQ - GEMINI
A bandeja de condensado possue arestas curvas e dreno com caimento
lateral.

IAQ - GEMINI

IAQ - GEMINI

Para condicionadores acima


de 20 TR o mdulo trocador
de calor possui 2 (duas)
bandejas, com dois pontos de
drenos sendo um em cada
extremidade

Bandeja 2

Bandeja 1

IAQ - GEMINI

Conexo de dreno dimetro


1.1/4 em PVC.

IAQ - GEMINI
Caractersticas:
Mltiplas opes de filtros.
Atendem a nova Norma NBR 16401
Benefcios:
Permite timas selees em custo,
performance e Indoor Air Quality (IAQ).
Oferece uma ampla gama de eficincias de
filtragem
Alguns modelos de Filtros
G4 Porta Mantas 1
G4 Descartvel 1 ou 2
G4 Descartvel 1 + F9 Plissado 1

IAQ - GEMINI
Os filtros so montados em armaes metlicas (caixilho de filtro) de fcil
remoo e instalao.
Quando utilizado o mdulo opcional de caixa de mistura, o sistema de filtragem
de ar estar integrado a caixa de mistura.
Suporte para filtros de 1 ou 2, com opo de combinao com 2 filtros de 1
dos tipos G3 ou G4 de fibra de vidro.

Mdulos Disponveis - GEMINI

A unidade GEMINI formada por trs mdulos:

Mdulo trocador de calor

Mdulo de ventilao

Mdulo caixa de
mistura (opcional)

Mdulos Disponveis - GEMINI


Estes mdulos so pr-definidos de fbrica, optando-se pela montagem na
posio vertical ou horizontal, com diversas posies de descarga do
ventilador.
O conceito modular permite facilidade de transporte e manuseio na obra.
As posies de montagem do Ventilador esto a seguir:

Mdulos Trocador de Calor - GEMINI

O mdulo trocador de calor composto por:


Serpentina de resfriamento.
Serpentina de aquecimento (opcional).
Bandeja de dreno.
Filtros (opcional).

Mdulos Ventilador - GEMINI

O mdulo ventilao composto por:


Ventilador.
Motor.
Acionamentos (polias e correias).
Amortecedores de Vibrao
(borracha ou mola)

Mdulos Caixa de Mistura - GEMINI

As opes do mdulo caixa de mistura so:


Damper 100% + Damper 20%
- Retorno Superior + Ar Externo Esquerdo
- Retorno Superior + Ar Externo Direito
- Retorno Superior + Ar Externo Frontal
- Retorno Frontal + Ar Externo Esquerdo
- Retorno Frontal + Ar Externo Direito
- Retorno Frontal + Ar Externo Superior
Damper 100% + Damper 100%
- Frontal + Superior
Damper 100%
- Frontal
- Superior
Damper 20%
- Face Superior
- Face Frontal
- Face Esquerda
- Face Direita
Filtragem (opcional)

Retorno Frontal + Ar externo Superior

Mdulos Caixa de Mistura - GEMINI

Para os mdulos de trocador de calor e caixa de mistura esto disponveis as seguintes


opes de filtros:
- G2 Metlico lavvel 1
- G4 descartvel 1
- G4 descartvel 2
- G4 porta mantas 1
- G2 Metlico G2 lavvel 1 + G4 descartvel 1
- G3 descartvel 1 + G4 descartvel 1
- G3 descartvel 1 + G4 porta mantas 1
- G4 descartvel 1 + F9 Plissado
- G4 porta mantas1 + F9 Plissado

Sequncia de Montagem - GEMINI

MT MV
Horizontal

MM MT MV
MV

Mdulo Ventilador

MT

Mdulo Trocador

MM

Mdulo Mistura
Vertical

MT

MV

MV

MV

MT

MM MT

Software de Seleo ECLIMA - GEMINI


possvel selecionar o Climatizador GEMINI atravs do software de seleo
ECLIMA, fornecido gratuitamente pela YORK International.
Site: www.johnsoncontrols.com.br

1 Passo - Clicar em
Building Efficiency

Software de Seleo ECLIMA - GEMINI


2 Passo - Clicar em HVAC

3 Passo Clicar em
Software Eclima YORK

Software de Seleo ECLIMA - GEMINI


4 Passo Para fazer o download, clicar em Download Eclima YORK

Software de Seleo ECLIMA - GEMINI


Programa ECLIMA

Dvidas ???
Denis N. Paulon
Engenheiro de Aplicao - Sistemas HVAC
(11) 3475-7092
[email protected]
Johnson Controls - Brasil

Climatizador de Ar Gemini
Modelo YH

Manual Tcnico
Climatizador de Ar
Vazo de ar de 1.200 a 40.000 m3/h

..............................................

Indice
1. Descrio Geral .....................................................................................................
2. Nomenclatura do Mdulo de Ventilao .................................................................
3. Nomenclatura do Mdulo Trocador de Calor .........................................................
4. Tabela 1 - Cdigo dos Circuitos .............................................................................
5. Nomenclatura do Mdulo da Caixa de Mistura .......................................................
6. Caractersticas Tcnicas .......................................................................................
7. Software de Seleo ..............................................................................................
8. Nmero de circuitos Serpentina de Resfriamento .................................................
9. Conexes hidrulicas Serpentina de Resfriamento ..............................................
10. Configurao da Serpentina de Aquecimento- YH ...............................................
11. Disposio e Quantidade de Filtros Planos - YH .................................................
12. Motores Disponveis por Gabinete .......................................................................
13. Caractersticas Tcnicas dos Motores 60 Hz ......................................................
14. Caractersticas Tcnicas dos Motores 50 Hz ......................................................
15. Ventiladores - Posies de Descarga ..................................................................
16. Modelos de Ventiladores - YH ...............................................................................
17. Curva de Performance do Ventilador Sirocco - Gabinete 2 e 3 ...........................
18. Curva de Performance do Ventilador Sirocco - Gabinete 4 .................................
19. Curva de Performance do Ventilador Sirocco - Gabinete 5 .................................
20. Curva de Performance do Ventilador Sirocco - Gabinete 8 .................................
21. Curva de Performance do Ventilador Sirocco - Gabinete 9 .................................
22. Curva de Performance do Ventilador Sirocco - Gabinete 10 ...............................
23. Curva de Performance do Ventilador Sirocco - Gabinete 14 ...............................
24. Curva de Performance do Ventilador Sirocco - Gabinete 15 ...............................
25. Curva de Performance do Ventilador Sirocco - Gabinete 18 ...............................
26. Curva de Performance do Ventilador Sirocco - Gabinete 20 ...............................
27. Curva de Performance do Ventilador Sirocco - Gabinete 25 ...............................
28. Curva de Performance do Ventilador Sirocco - Gabinete 30 e 35 .......................
29. Curva de Performance do Ventilador Sirocco - Gabinete 40 e 50 .......................
30. Curva de Performance do Ventilador Limit Load Gabinete 8 a 10 .......................
31. Curva de Performance do Ventilador Limit Load Gabinete 14 a 15 .....................
32. Curva de Performance do Ventilador Limit Load Gabinete 18 a 25 .....................
33. Curva de Performance do Ventilador Limit Load Gabinete 30 a 50 .....................
34. Dados Dimensionais - Ventilador Sirocco ...........................................................
35. Dados Dimensionais Mdulo Trocador de Calor Ventilador Sirocco ...................
36. Dados Dimensionais Mdulo Caixa de Mistura Sirocco ......................................
37. Dados Dimensionais Ventilador Limit Load .........................................................
38. Dados Dimensionais Mdulo Trocador de Calor Ventilador Limit Load ...............
39. Dados Dimensionais Mdulo Caixa de Mistura Limit Load ..................................
40. Disposio dos Mdulos - Posio Vertical .........................................................
41. Disposio dos Mdulos - YH Posio Horizontal ...............................................
42. Acstica ................................................................................................................
43. Especificaes de Engenharia ............................................................................

3
4
5
6
7
8
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
40
40
41
43
43
44
44
45
47

.....................................

1. Descrio Geral
CLIMATIZADOR GEMINI - YH
As unidades climatizadoras GEMINI esto disponveis em 16
modelos, com vazes de ar que variam de 1.200 a 40.000 m3/h,
e capacidades nominais de 2 a 50 TR.

Serpentina de Aquecimento (Opcional)


So construdas em tubos de cobre sem costura de 1/2", 8
aletas por polegada , 2 filas de profundidade e 4 tubos por
circuito. Esta instalada aps a serpentina de gua gelada, no
mdulo trocador.

As principais caractersticas da linha Gemini so:


Conceito Modular
A unidade GEMINI formada pelos seguintes mdulos:
- Mdulo trocador de calor
- Mdulo de ventilao
- Mdulo Caixa de Mistura (OPCIONAL)
Estes mdulos so definidos pelo cliente, optando-se pela
montagem na posio vertical ou horizontal, com diversas
posies de descarga do ventilador.
Gabinete em Estrutura de Alumnio
Construda em perfis de alumnio extrudado, possuem
caractersticas de excelente rigidez e leveza, alm de
propriedades no corrosivas.
Os perfis de alumnio so fixados por meio de cantos 3D em
nylon.
Painis em Parede Dupla
Todos os painis so em parede dupla, com ncleo isolante de
poliuretano injetado (17mm de espessura), de densidade mdia
de 40 kg/m 3, que proporcionam propriedades de resistncia
trmica e elevada rigidez mecnica ao conjunto.
O revestimento externo em ao pr-pintado e o interno em ao
galvanizado sem pintura.
Todos os painis possuem uma moldura com juntas
patenteadas co-extrudadas em PVC, proporcionando uma
construo com baixos ndices de vazamentos e livres de pontes
trmicas.
Base dos Mdulos
Todo o conjunto montado sobre uma base rgida, construda
em trilhos de chapa galvanizada alm de evitar a necessidade
de base para apoio e nivelamento dos mdulos, o transporte
seguro do mdulo at o local da instalao.

Bandeja do Condensado
A bandeja fabricada de material termoplstico do tipo ABS,
livre de corroso e isolada com poliuretano injetado.
Diversas opes de filtragem
No mdulo serpentina encontra-se o suporte para colocao de
um filtro de 1" (padro) ou 1 + 1 a 2"(opcional). So disponveis
as seguintes opes de filtros:
- G3 descartvel de 1
- G3 descartvel de 2
- Metlico G1 lavvel de 1 + G3 descartvel de 1
- G2 descartvel de 1 + G3 descartvel de 1.
Ventilador
Conforme as presses necessrias de projeto, os ventiladores
centrfugos de dupla aspirao podem ser do tipo sirocco (ps
curvadas para frente) ou do tipo Limit-Load (ps curvadas para
trs). O acionamento por polia motora regulvel (at motores
de 5 cv), e polia movida fixa.
Base Motor / Ventilador
O conjunto Motor/Ventilador possue uma base, apoiada em
amortecedores de borracha ou mola (conforme o tipo de
ventilador) permitindo uma operao com baixo nvel de rudo e
vibrao.
Mdulo Caixa de Mistura (opcional)
O mdulo caixa de mistura formado por dois dampers, onde
so feitas as fixaes dos dutos de entrada e sada de ar (tomada
de ar externo e ar de retorno) e filtros ded ar. Os dampers so
construdos em chapa de ao galvanizado, com lminas opostas
e eixo para acionamento manual ou automtico.

Motor Eltrico
Motor eltrico trifsico de 2 ou 4 plos, grau de proteo IP55, de
50 ou 60 Hz. Possui classe B de isolamento e categoria N. Podem
ser fornecidos nas tenses de 220, 380 e 440 Volts.Fator de
servio 1,15.
Serpentina de Resfriamento
So construdas em tubos de cobre sem costura de 1/2", com a
opo de 8 ou 12 aletas por polegada e 3, 4, 6 ou 8 filas de
profundidade e diferentes tipos de circuitos para atender as mais
variadas necessidades de projeto. Os tubos so expandidos
mecnicamente nas aletas de alumnio. Os coletores de entrada
e sada dgua so fabricados com tubos de cobre e suas
conexes, em lato e rosca do tipo BSP. As cabeceiras dos
aletados so fabricadas com chapa de ao galvanizado. O lado
de hidrulica pode ser fornecido a esquerda ou a direita da
unidade, conforme solicitado no pedido.

.....................................

2. Nomenclatura do Mdulo de Ventilao


YH
Tamanho do gabinete
02, 03, 04, 05, 06, 07, 08
09, 10, 14, 15, 18, 20,
25, 30, 35, 40 e 50

V- Mdulo de ventilao

25

AE

L
Lado de acesso ao motor
L - Esquerda
D - Direita

Embalagem
E - Exportao
B - Nacional
Acionamento
conforme selecionamento

Tipo de ventilador
F - Sirocco
B - Limit load
A - Air Foil

Arranjo x Posio de descarga


(obs.: 8)(Pg.8)
A - H1
D - V1
G - V5
B - H3
E - V2
C - H5
F - V3

Potncia do motor (CV)


A - 0,5
G-4
M - 15
B - 0,75
H-5
N - 20
C-1
J - 7,5
D - 1,5
K - 10
E-2
L - 12,5

Rendimento do motor
P - Standard
A - Alto Rendimento
H - Premiun Efficiency - NEMA

Alimentao eltrica (Obs. 1)(Pg.8)


A - 220-380V/3/60 Hz
B - 440V/3/60 Hz
C - 220-380V/3/50 Hz
D - 220-660V/3/50 Hz
E - 380-660V/3/60 Hz
F - 230V/3/60 Hz
G - 208-230-460V/3/60 Hz

Ventiladores - Opes de Descarga

123456
123456
Direita
123456
123456
123456
123456
1234567890
123456
1234567890
123456
1234567890

Esquerda

Sentido do ar

Exemplo:
YH05VFFDAPZZBR
Mdulo de ventilao, capacidade nominal 5 TR, ventilador Sirocco, posio de descarga V3, motor Standard 1,5 CV em 220-380/3/
60Hz, embalagem nacional, lado de acesso ao motor na posio direta.
OBSERVAES:
(1)
A utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (60 Hz).
B utilizado para 440V partida direta
C utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (50 Hz).
D utilizado para 380V partida estrela triangulo (50 Hz).
E utilizado para 380V partida estrela triangulo (60 Hz).
F e G somente para motores carcaa NEMA (USA)
(2) Quando o Climatizador for equipado com caixa de mistura, o quadro de filtragem passa a fazer parte da caixa. Neste caso selecionar a opo Z - sem filtros
para este campo.
(3) Serpentina de gua quente sempre de 2 filas, 8 aletas/polegada, 4 tubos/circuito e lado de hidrulica igual ao da serpentina de frio. Nmero mximo de rows at
20TR igual a 8, somando serpentina de resfriamento e aquecimento.
(4) A serpentina de aquecimento deve ser acompanhada de uma serpentina de gua gelada.
(5) Posio do damper 100% somente frontal e superior.
(6) No opo na Caixa de Mistura painel de acesso no mesmo lado do damper lateral.
(7) No opo na Caixa de Mistura damper nas posies de montagem superior e inferior simultaneamente
(8) Posio de descarga V5 somente fancoil at 20TR Sirocco.

.....................................

3. Nomenclatura do Mdulo Trocador de Calor


YH
Tamanho do gabinete
02, 03, 04, 05, 08, 09,
10, 14, 15, 18, 20, 25,
30, 35, 40 e 50

25

ZZ

E
Embalagem
E - Exportao
B - Nacional

No disponvel
T- Mdulo de trocador de calor

Arranjo
A - Horizontal Sirocco
B - Vertical Sirocco
C - Horizontal Limit Load
D - Vertical Limit Load
E - V5 Sirocco

Filtro (obs.2)(Pg.8)
A - Metlico G1 lavvel 1
B - G3 descartvel 1
C - G3 descartvel 2
D - Metlico G1 lavvel 1 + G3 descartvel
E - G2 descartvel 1 + G3 descartvel 1
Z - sem filtro

Nmero de rows x tubos por


circuito conforme tabela 1 pgina 7

No disponvel

Serpentina de aquecimento
(obs.: 3 e 4)(Pg.8)
0 - No
1 - Sim

Nmero de aletas por polegada / Lado


Hidrulica / Revestimento da aleta
A - 8 FPI / ESQ / AL
C - 12 FPI / ESQ / AL
D - 8 FPI / DIR / AL
F - 12 FPI / DIR / AL
G - 8 FPI / ESQ / AD
H - 12 FPI / ESQ / AD
J - 8 FPI / DIR / AD
K - 12 FPI / DIR / AD

12345
Direita
12345
12345
12345
12345
12345
1234567890
123456789012345
123456789012345

Esquerda

Exemplo:
YH05TABFA0ZZZB

Sentido do ar

Mdulo trocador de calor, capacidade nominal 5 TR, horizontal com ventilador Sirocco, filtro G3, serpentina de resfriamento de 4 filas,
8 tubos por circuito, 8 aletas por polegada, embalagem nacional
OBS.:
Quando o climatizador for equipado com caixa de mistura, o quadro de filtragem passa a fazer parte da caixa de mistura.

.....................................

4. Tabela 1 - Cdigos dos Circuitos


Tubos por circuito
Modelo

Rows
2

02

03

04

05

08

09

10

14

15

18

20

25

30

35

40

50

3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

A
C

A
E

B
F
K

10
B
D
F
J

G
L
P

12

16

18

E
H
L

G
K
C
H
M
Q

20

N0
tubos
em
altura
10

D
J
12

N
R

A
B

C
D

A
E

B
H

A
E

A
C

A
D

A
D

A
C

A
D

A
C

A
C

A
D

A
C

A
B

A
B

B
F
H
N
D
H
M
B
E
H
N
B
E
H
N
D
G
L
B
E
G
L
D
G
L
D
H
M
B
E
H
M

B
E
J
N
C
J

14

E
F
C
F
J
M
D
G
K
P

D
K

G
P
G
L
N

G
K
Q

T
U
L
R

F
K
P

G
L
Q

16

M
Q

18

G
K
Q

16

L
R

M
W

V
X

20

C
J
B
E
H
M
C
H
B
E
H
M
B
E
J
N
C
F
J
N
B

D
F
J

C
D
F

C
D
F

20

F
J
P

N
F
J
M
F
N

24

K
Q

28

K
N

30

T
J
P

K
Q

K
Q

L
R

S
30

F
P
G
K
P

S
36

L
Q

E
38

H
K

38
G

38
G

.....................................

5. Nomenclatura do Mdulo Caixa de Mistura


YH

25

E
Embalagem
E - Exportao
B - Nacional

Tamanho do gabinete
02, 03, 04, 05, 08, 09,
10, 14, 15, 18, 20, 25,
30, 35, 40 e 50

Lado de remoo do filtro ou acesso


(olhando da entrada de ar (obs.6)
L - Esquerda
R - Direita
A - Ambos
OBS.: Lado de remoo no permite Damper

M- Mdulo Caixa de Mistura

Arranjo
A - Horizontal Sirocco
B - Vertical Sirocco
C - Horizontal Limit Load
D - Vertical Limit Load

Filtro (obs.2)
A - Metlico G1 lavvel 1
B - G3 descartvel 1
C - G3 descartvel 2
D - Metlico G1 lavvel 1 + G3 descartvel
E - G2 descartvel 1 + G3 descartvel 1
Z - sem filtro

Tamanho do Damper 1
0- sem Damper
A - 100% da vazo
B - 20% da vazo

Posio do Damper 1
(obs.: 5, 6, 7, 8 e 9)
0- sem Damper
1 - Frontal
2 - Superior
3 - Lateral esquerda
4 - Lateral direita

Posio do Damper 2
(obs.: 5, 6, 7, 8 e 9)
0- sem Damper
1 - Frontal
2 - Superior
3 - Lateral esquerda
4 - Lateral direita

Tamanho do Damper 2
0- sem Damper
A - 100% da vazo
B - 20% da vazo

Exemplo:
YH05MAA2B1BRB

1
5

Mdulo caixa de mistura, capacidade nominal 5 TR, posio horizontal com ventilador
Sirocco, Damper nmero 1-100% de vazo com posio superior, Damper nmero 2 20% de vazo com posio frontal, filtro G3 descartvel 1 com remoo direita,
embalagem nacional.

Posio dos Dampers


na caixa de mistura

Nota:
Quando o climatizador for equipado com caixa de mistura, o quadro de filtragem passa a fazer da caixa.
Neste caso no possvel a instalao de quadro de filtros no mdulo trocador de calor.
OBSERVAES:
(1)
A utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (60 Hz).
B utilizado para 440V partida direta
C utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (50 Hz).
D utilizado para 380V partida estrela triangulo (50 Hz).
E utilizado para 380V partida estrela triangulo (60 Hz).
F e G somente para motores carcaa NEMA (USA)
(2) Quando o Climatizador for equipado com caixa de mistura, o quadro de filtragem passa a fazer parte da caixa. Neste caso selecionar a opo Z - sem filtros
para este campo.
(3) Serpentina de gua quente sempre de 2 filas, 8 aletas/polegada, 4 tubos/circuito e lado de hidrulica igual ao da serpentina de frio. Nmero mximo de rows at
20TR igual a 8, somando serpentina de resfriamento e aquecimento.
(4) A serpentina de aquecimento deve ser acompanhada de uma serpentina de gua gelada.
(5) Posio do damper 100% somente frontal e superior.
(6) No opo na Caixa de Mistura painel de acesso no mesmo lado do damper lateral.
(7) No opo na Caixa de Mistura damper nas posies de montagem superior e inferior simultaneamente
(8) Posio de descarga V5 somente fancoil at 20TR Sirocco.

.....................................

6. Caractersticas Tcnicas
A tabela abaixo permite uma rpida seleo do gabinete das unidades YH, tendo como base a rea da face, vazo de ar e velocidade
de face.
Velocidade da face (m/s)
Gabinete Modelo
rea da face (m2)
YH
Ventilador

1,8

1,9

2,1

2,2

2,3

2,4

2,5

2,6

2,7

2,8

2,9

Vazo de ar (m3/h) e Velocidade de descarga (m/s)


2

7/7

0,16

1037

1094

1152

1152

1267

1325

1382

1440

1498

1555

1613

1670

10

1728

10

7/7

0,21

1361

1436

1512

1512

1663

1739

10

1814

10

1890

11

1966

11

2041

12

2117

12

2192

13

2268

13

9/7

0,30

1944

2052

2160

2160

2376

10

2484

10

2592

11

2700

11

2808

12

2916

12

3024

13

3132

13

3240

14

10/8

0,38

2462

2599

2736

10

2736

10

3010

11

3146

11

3283

11

3420

12

3557

12

3694

13

3830

13

3967

14

4104

14

12/12

0,60

3888

4104

4320

4320

4752

10

4968

10

5184

11

5400

11

5616

12

5832

12

6048

13

6264

13

6480

14

15/11

0,68

4406

4651

4896

4896

5386

10

5630

10

5875

11

6120

11

6365

12

6610

12

6854

13

7099

13

7344

14

10

15/15

0,76

4925

5198

5472

5472

6019

6293

6566

10

6840

10

7114

10

7387

11

7661

11

7934

12

8208

12

14

2 x 12/9

0,94

6091

6430

6768

6768

7445

10

7783

10

8122

11

8460

11

8798

12

9137

12

9475

12

9814

13

10152

13

15

2 x 12/12

1,13

7322

7729

8136

8136

8950

9356

10

9763

10

10170

11

10577

11

10984

11

11390

12

11797

12

12204

13

18

2 x 15/11

1,36

8813

9302

9792

9792

10771

10

11261

10

11750

11

12240

11

12730

12

13219

12

13709

13

14198

13

14688

14

20

2 x 15/15

1,51

9785

7 10328

10872

10872

11959

12503

13046

13590

10

14134

10

14677

11

15221

11

15764

11

16308

12

25

2 x 18/13

1,89

12247

8 12928

13608

13608

10

14969

10

15649

11

16330

11

17010

11

17690

12

18371

12

19051

13

19732

13

20412

14

30

2 x 18/18

2,27

14710

8 15527

16344

16344

17978

18796

10

19613

10

20430

11

21247

11

22064

11

22882

12

23699

12

24516

13

35

2 x 18/18

2,66

17237

9 18194

19152 10 19152

10

21067

11

22025

11

22982

12

23940

12

24898

13

25855

13

26813

14

27770

14

28728

15

40

3 x 18/18

3,07

19894

7 20999

22104

22104

24314

25420

26525

27630

10

28735

10

29840

10

30946

11

32051

11

33156

11

50

3 x 18/18

3,40

22032

8 23256

24480

24480

26928

28152

10

29376

10

30600

11

31824

11

33048

11

34272

12

35496

12

36720

13

7. Software de Seleo
As unidades Gemini possuem uma ampla variedade de serpentinas, ventiladores, motores e acionamentos para atender as suas
necessidades de projeto.
O software de seleo do GEMINI permite selecionar o equipamenrto correto para a sua necessidade de projeto.

.....................................

8. Nmero de Circuitos - Serpentina de Resfriamento


Existem vrios tipos de circuitagem disponveis para as serpentinas de resfriamento a fim de ajustar a capacidade da troca de
calor com as necessidades de cada projeto. A tabela abaixo mostra as possveis circuitagens para cada tipo de serpentina.

Tubos por circuito


Modelo Rows
2
02

03

04

05

08

09

10

14

15

18

20

25

30

35

40

50

3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

5
5

9
12

6
8
12

10
3
4
6
8

12

18

20
2
3
4

5
5
3
4
6
8

6
9
12

16

N0
tubos
em
altura
10

2
3
12

4
6

7
14

7
14

12
16

8
16

24
32

27
36

30
40

30
40

36
48

42
56

45
60

45
60

54
72

57
76

57
76

57
76

12
16
24
32
18
27
36
15
20
30
40
15
20
30
40
24
36
48
21
28
42
56
30
45
60
30
45
60
27
36
54
72

8
16
9
12
18
24
10
20

14

7
14
6
8
12
16
6
8
12
16

4
8

7
3
4
6
8

10
15
20

6
8
12
16

10
15
20

8
12
16

16

6
8

18

6
9
12

18

16

6
8

10
10

6
8

10

20

10
20
12
16
24
32
14
28
15
20
30
40
15
20
30
40
18
24
36
48
19

38
57
76

38

38
57
76

38

38
57
76

38

20

10

12
12
16

24
14
21
28
15
30

28

14
14

30

12
18
24

15
20

18
24

15
20

15

12
30

15
30
18
27
36

24

8
12

15
36

18
24

18

16

19
38

19
38

19

38
38

38
38

.....................................

9. Conexes hidrulicas Serpentina de Resfriamento


Tubos por circuito
Modelo Rows
2
02

03

04

05

08

09

10

14

15

18

20

25

30

35

40

50

3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

1-1/4
1-1/4

1-1/2
2

1-1/4
1-1/2
2

10
1
1-1/4
1-1/4
1-1/2

12

18

20
1
1
1-1/4

1-1/4
1-1/4
1
1-1/4
1-1/4
1-1/2

1-1/4
1-1/2
2

16

N0
tubos
em
altura
10

1
1
12

1-1/4
1-1/4

1-1/2
2

1-1/2
2

2
2

1-1/2
2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2
3
2-1/2
3

2-1/2
3

2-1/2
3

2-1/2
3

2
2
2-1/2
2-1/2
2
2-1/2
2-1/2
2
2
2-1/2
2-1/2
2
2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
3

1-1/2
2
1-1/2
2
2
2-1/2
1-1/2
2

14

1-1/2
2
1-1/4
1-1/2
2
2
1-1/4
1-1/2
2
2

1-1/4
1-1/2

1-1/2

1-1/2

1-1/2
1
1-1/4
1-1/4
1-1/2

1-1/2
2
2

1-1/4
1-1/4
2
2

1-1/2
2
2

1-1/2
2
2

16

1-1/4
1-1/2

18

1-1/4
1-1/2
2

16

1-1/4
1-1/2

1-1/2
1-1/2

1-1/4
1-1/2

1-1/2

1-1/2

20

1-1/2
2
2
2
2-1/2
2-1/2
2
2-1/2
2
2
2-1/2
2-1/2
2
2
2-1/2
2-1/2
2
2-1/2
2-1/2
2-1/2
2

2-1/2
2-1/2
3

2-1/2

2-1/2
2-1/2
3

2-1/2

2-1/2
2-1/2
3

2-1/2

20

1-1/2

2
2
2

2-1/2
2
2-1/2
2-1/2
2
2-1/2

28

2
2

30

2
2
2-1/2

2
2

2
2-1/2

2
2

2
30

2
2-1/2
2
2-1/2
2-1/2

24

1-1/2
2

2
36

2
2-1/2

2
38

2
2-1/2

38
2-1/2

38
2-1/2

OBS.:Opcionalmente pode-se escolher o lado das conexes hidrulicas em esquerda e direita (conforme pedido), sendo que
deve-se tomar como referncia, a frente da mquina, vista pelo filtro de ar (retorno). As conexes hidrulicas so do tipo BSP.

10

.....................................

10. Configurao da Serpentina de Aquecimento- YH


Gabinete

rea
de Face (m2)

Conexo (BSP)

Nmero de
tubos em altura

02

0,16

1-1/4

10

03

0,21

1-1/4

12

04

0,30

1-1/2

14

05

0,38

1-1/2

16

08

0,60

1-1/2

16

09

0,68

1-1/2

18

10

0,76

1-1/2

20

14

0,94

1-1/2

20

15

1,13

24

18

1,36

28

20

1,51

30

25

1,89

30

30

2,27

36

35

2,66

38

40

3,07

38

50

3,40

38

.....................................

11

11. Disposio e Quantidade de Filtros Planos


453

313

237

286

528

463

Gabinete 8 e 9
Vertical
(6x) 453 X 286

Gabinete 4 e 5
(3x) 313 X 528

Gabinete 2 e 3
(3x) 237 X 463

453

425

425

336

336

Gabinete 8 e 9 Horizontal
10 Horizontal e Vertical
(6x) 453 X 336

379

Gabinete 15
(8x) 425 X 379

Gabinete 14
(8x) 425 X 336

504

384

384

473

567

473

Gabinete 25
(12x) 384 X 473

Gabinete 30
(12x) 384 X 567

Gabinete 18 e 20
(8x) 504 X 473
384

446

644

644

Gabinete 35
(12x) 384 X 644

Gabinete 40
(12x) 446 X 644

486

644

Gabinete 50
(12x) 486 X 644
* Opcionalmente podem ser fornecidos outros tipos de filtros.

12

.....................................

12. Motores Disponveis por Gabinete


Motores disponveis

YH

Ventilador

TDA-7/7

TDA-7/7

TDA-9/7

0,50 0,75

1,5

TDA-10/8

TDA-12/12

TDA-15/11

10

TDA-15/15

7,5

10

12,5

15

20

14

2XTDA-12/9

15

2XTDA-12/12

18

2XTDA-15/11

20

2XTDA-15/15

25

2XTDA-18/13

30

2XTDA-18/18

35

2XTDA-18/18

40

3XTDA-18/18

50

3XTDA-18/18

13. Caractersticas Tcnicas dos Motores 60 Hz


Dados dos Motores Eltricos Standard - 2 plos - 60 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

63
3380
1,71
1,97
5,5
0,99
1,14
5,5
0,86
0,99
5,5
0,83

71
3430
2,39
2,75
6,2
1,38
1,59
6,2
1,2
1,38
6,2
0,85

71
3425
3
3,45
7,8
1,74
2,00
7,8
1,5
1,73
7,8
0,83

80
3350
4,3
4,95
7,5
2,49
2,86
7,5
2,15
2,47
7,5
0,86

80
3380
5,46
6,28
7,5
3,16
3,63
7,5
2,73
3,14
7,5
0,89

90S
3465
8,43
9,69
7,8
4,88
5,61
7,8
4,22
4,85
7,8
0,84

90L
3450
11
12,65
7,9
6,37
7,33
7,9
5,5
6,33
7,9
0,86

100L
3485
12,9
14,84
8
7,47
8,59
8
6,45
7,42
8
0,88

6
2
60
112M
3465
15,8
18,17
7,5
9,15
10,52
7,5
7,9
9,09
7,5
0,88

7,5

10

12,5

15

20

25

30

40

112M
3500
19,1
21,97
8
11,1
12,77
8
9,55
10,98
8
0,87

132S
3510
25,5
29,33
7
14,8
17,02
7
12,8
14,72
7
0,88

132M
3510
31
35,65
7,8
17,9
20,59
7,8
15,5
17,83
7,8
0,88

132M
3520
36,9
42,44
8,5
21,4
24,61
8,5
18,5
21,28
8,5
0,89

160M
3540
50,3
57,85
7,8
29,1
33,47
7,8
25,1
28,87
7,8
0,88

160M
3525
61,6
70,84
8
35,7
41,06
8
30,8
35,42
8
0,88

160L
3530
72,1
82,92
8,5
41,7
47,96
8,5
36
41,40
8,5
0,88

200M
3555
99
113,85
7,2
57,3
65,90
7,2
49,5
56,93
7,2
0,88

7,5

10

12,5

15

20

25

30

40

112M
1740
20
23,00
7
11,6
13,34
7
10
11,50
7
0,82

132S
1760
26,6
30,59
8
15,4
17,71
8
13,3
15,30
8
0,83

132M
1755
33,3
38,30
8,7
19,3
22,20
8,7
16,6
19,09
8,7
0,82

132M
1755
39,3
45,20
8,3
22,8
26,22
8,3
19,6
22,54
8,3
0,83

160M
1760
52,6
60,49
6,3
30,5
35,08
6,3
26,3
30,25
6,3
0,83

160L
1760
64,3
73,95
6,5
37,2
42,78
6,5
32,2
37,03
6,5
0,83

180M
1765
75,5
86,83
7,5
43,7
50,26
7,5
37,8
43,47
7,5
0,84

200M
1770
101
116,15
6,6
58,5
67,28
6,6
50,5
58,08
6,6
0,85

Dados dos Motores Eltricos Standard - 4 plos - 60 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1720
2,07
2,38
5
1,2
1,38
5
1,03
1,18
5
0,69

71
1720
2,9
3,34
5,5
1,68
1,93
5,5
1,45
1,67
5,5
0,7

80
1720
3,02
3,47
7,2
1,75
2,01
7,2
1,51
1,74
7,2
0,82

80
1720
4,43
5,09
7,8
2,56
2,94
7,8
2,21
2,54
7,8
0,82

90S
1720
6,12
7,04
6,4
3,54
4,07
6,4
3,06
3,52
6,4
0,78

90L
1730
8,7
10,01
6,8
5,04
5,80
6,8
4,35
5,00
6,8
0,8

100L
1725
11,9
13,69
7,8
6,89
7,92
7,8
5,95
6,84
7,8
0,8

100L
1715
14
16,10
7,6
8,11
9,33
7,6
7
8,05
7,6
0,81

6
4
60
112M
1720
16,4
18,86
8
9,49
10,91
8
8,2
9,43
8
0,84

Legenda:
In = Corrente nominal de operao (A)
CMO = Corrente mxima de operao (A)

.....................................

13

13. Caractersticas Tcnicas dos Motores 60 Hz (continuao)


Dados dos Motores Eltricos Alto Rendimento - 2 plos - 60 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

63
3380
1,68
1,93
5,5
0,97
1,12
5,5
0,84
0,97
5,5
0,8

71
3430
2,35
2,70
6,2
1,36
1,56
6,2
1,17
1,35
6,2
0,83

71
3440
2,92
3,36
7,8
1,69
1,94
7,8
1,46
1,68
7,8
0,83

80
3390
4,02
4,62
7,5
2,33
2,68
7,5
2,01
2,31
7,5
0,87

80
3400
5,61
6,45
7,7
3,25
3,74
7,7
2,81
3,23
7,7
0,84

90S
3430
8
9,20
7,8
4,63
5,32
7,8
4
4,60
7,8
0,85

90L
3430
10,8
12,42
7,8
6,25
7,19
7,8
5,4
6,21
7,8
0,85

100L
3500
13,1
15,07
9
7,58
8,72
9
6,55
7,53
9
0,85

6
2
60
112M
3475
15,1
17,37
8
8,74
10,05
8
7,55
8,68
8
0,89

7,5

10

12,5

15

20

25

30

40

112M
3500
18,9
21,74
8
10,9
12,54
8
9,45
10,87
8
0,86

132S
3515
25
28,75
7,5
14,5
16,68
7,5
12,5
14,38
7,5
0,88

132M
3515
30,7
35,31
7,8
17,8
20,47
7,8
15,4
17,71
7,8
0,88

132M
3510
35,4
40,71
8
20,5
23,58
8
17,7
20,36
8
0,9

160M
3540
49,8
57,27
7,5
28,8
33,12
7,5
24,9
28,64
7,5
0,86

160L
3530
62,1
71,42
8,2
36
41,40
8,2
31
35,65
8,2
0,85

160L
3530
72,1
82,92
8
41,7
47,96
8
36
41,40
8
0,87

200M
3560
98,3
113,05
7,5
56,9
65,44
7,5
49,2
56,58
7,5
0,86

7,5

10

12,5

15

20

25

30

40

112M
1740
20
23,00
8
11,6
13,34
8
10
11,50
8
0,8

132S
1760
26,4
30,36
7,8
15,3
17,60
7,8
13,2
15,18
7,8
0,82

132M
1760
32
36,80
8,5
18,5
21,28
8,5
16
18,40
8,5
0,83

132M
1755
37,5
43,13
8,8
21,7
24,96
8,8
18,8
21,62
8,8
0,84

160M
1755
53,3
61,30
6,7
30,9
35,54
6,7
26,6
30,59
6,7
0,8

160L
1760
64,7
74,41
6,5
37,5
43,13
6,5
32,3
37,15
6,5
0,81

180M
1760
73,9
84,99
7
42,8
49,22
7
37
42,55
7
0,84

200M
1770
99,6
114,54
6,4
57,7
66,36
6,4
49,8
57,27
6,4
0,85

Dados dos Motores Eltricos Alto Rendimento - 4 plos - 60 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1700
2,11
2,43
5
1,22
1,40
5
1,05
1,21
5
0,64

71
1700
2,83
3,25
5,5
1,64
1,89
5,5
1,41
1,62
5,5
0,68

80
1730
2,98
3,43
8
1,73
1,99
8
1,49
1,71
8
0,8

80
1700
4,32
4,97
7
2,5
2,88
7
2,16
2,48
7
0,82

90S
1760
6,17
7,10
7,8
3,57
4,11
7,8
3,09
3,55
7,8
0,76

90L
1730
8,28
9,52
7
4,79
5,51
7
4,14
4,76
7
0,82

100L
1720
11,1
12,77
7,5
6,43
7,39
7,5
5,55
6,38
7,5
0,82

100L
1720
13,8
15,87
8
7,99
9,19
8
6,9
7,94
8
0,8

6
4
60
112M
1735
16,4
18,86
6,8
9,49
10,91
6,8
8,2
9,43
6,8
0,81

14. Caractersticas Tcnicas dos Motores 50 Hz


Dados dos Motores Eltricos Standard 2 plos - 50 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
2780
1,55
1,78
5,5
0,9
1,04
5,5
0,85

71
2780
2,26
2,60
5,5
1,31
1,51
5,5
0,85

80
2770
3,04
3,50
6
1,76
2,02
6
0,85

90S
2840
4,23
4,86
6
2,45
2,82
6
0,87

90L
2850
5,65
6,50
7,5
3,27
3,76
7,5
0,86

90L
2840
8,38
9,64
7
4,85
5,58
7
0,83

100L
2890
10,6
12,19
7,3
6,14
7,06
7,3
0,88

5,5
2
50
112M
2890
14
16,10
7,6
8,11
9,33
,76
0,87

7,5

10

12,5

15

20

25

30

40

132S
2925
18,8
21,62
8
10,9
12,54
8
0,87

132M
2930
24,9
28,64
7,5
14,4
16,56
7,5
0,89

132M
2930
30,6
35,19
7,5
17,7
20,36
7,5
0,88

160M
2950
37,8
43,47
7,5
21,9
25,19
7,5
0,84

160L
2945
50,3
57,85
29,1
33,47
0
0,86

160L
2945
61,5
70,73
8,2
35,6
40,94
8,2
0,86

180L
2950
68,9
79,24
8
39,9
45,89
8
0,91

200M
2960
96,4
110,86
7,4
55,8
64,17
7,4
0,88

7,5

10

12,5

15

20

25

30

40

132S
1470
19,2
22,08
7,3
11,1
12,77
7,3
0,85

132M
1470
26,1
30,02
7,5
15,1
17,37
7,5
0,85

132M
1460
32,5
37,38
8,3
18,8
21,62
8,3
0,85

160M
1470
38,2
43,93
7
22,1
25,42
7
0,84

160L
1460
52,3
60,15
6
30,3
34,85
6
0,83

160L
1470
63,6
73,14
7
36,8
42,32
7
0,84

180L
1470
72,4
83,26
7
41,9
48,19
7
0,87

200M
1475
99,7
114,66
7
57,7
66,36
7
0,85

Dados dos Motores Eltricos Standard 4 plos - 50 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1390
1,88
2,16
4,4
1,09
1,25
4,4
0,7

80
1420
2,47
2,84
6,5
1,43
1,64
6,5
0,78

80
1415
3,14
3,61
6,5
1,82
2,09
6,5
0,82

90S
1440
4,75
5,46
6,5
2,75
3,16
6,5
0,79

90L
1420
5,82
6,69
7,5
3,37
3,88
7,5
0,84

100L
1420
8,48
9,75
7,5
4,91
5,65
7,5
0,82

100L
1420
11,1
12,77
7,5
6,42
7,38
7,5
0,85

5,5
4
50
112M
1430
14,6
16,79
7,5
8,45
9,72
7,5
0,84

Legenda:
In = Corrente nominal
CMO = Corrente mxima de operao

14

.....................................

14. Caractersticas Tcnicas dos Motores 50 Hz (continuao)


Dados dos Motores Eltricos Alto Rendimento 2 plos - 50 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
2760
1,49
1,71
5,5
0,86
0,99
5,5
0,88

71
2750
2,14
2,46
5,7
1,24
1,43
5,7
0,88

80
2750
2,87
3,30
6
1,66
1,91
6
0,87

80
2800
4,01
4,61
7,2
2,32
2,67
7,2
0,87

90S
2845
5,37
6,18
7,3
3,11
3,58
7,3
0,87

90L
2850
7,84
9,02
8
4,54
5,22
8
0,86

100L
2880
10,3
11,85
8,2
5,95
6,84
8,2
0,88

5,5
2
50
100L
2885
13,4
15,41
8,2
7,73
8,89
8,2
0,89

7,5

10

12,5

15

20

25

30

40

132S
2930
18,3
21,05
8
10,6
12,19
8
0,87

132S
2915
24,7,
28,41
8
14,3
16,45
8
0,88

132M
2930
29,7
34,16
8,5
17,2
19,78
8,5
0,89

160M
2945
36,8
42,32
8,5
21,3
24,50
8,5
0,85

160L
2930
49,6
57,04
8,2
28,7
33,01
8,2
0,86

160L
2940
59,9
68,89
8,8
34,7
39,91
8,8
0,87

180M
2945
69,3
79,70
8,6
40,1
46,12
8,6
0,89

200L
2950
93,3
107,30
7,4
54
62,10
7,4
0,9

7,5

10

12,5

15

20

25

30

40

132S
1460
18,8
21,62
8,5
10,9
12,54
8,5
0,85

132M
1455
24,9
28,64
8,2
14,4
16,56
8,2
0,88

160M
1465
31,3
36,00
5,6
18,1
20,82
5,6
0,85

160M
1450
37,3
42,90
6
21,6
24,84
6
0,85

160L
1460
51,1
58,77
6,1
29,6
34,04
6,1
0,84

180L
1465
62
71,30
8,1
35,9
41,29
8,1
0,84

180L
1470
71
81,65
8,6
41,1
47,27
8,6
0,87

200L
1475
98,6
113,39
7
57,1
65,67
7
0,85

Dados dos Motores Eltricos Alto Rendimento 4 plos - 50 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1370
1,87
2,15
5
1,08
1,24
5
0,7

80
1410
2,35
2,70
5,7
1,36
1,56
5,7
0,8

80
1400
2,94
3,38
5,5
1,7
1,96
5,5
0,84

90S
1450
4,47
5,14
7,5
2,59
2,98
7,5
0,77

90L
1450
5,86
6,74
7,5
3,39
3,90
7,5
0,79

100L
1420
7,81
8,98
7,4
4,52
5,20
7,4
0,86

100L
1425
10,5
12,08
8,3
6,07
6,98
8,3
0,86

5,5
4
50
112M
1440
14
16,10
6,6
8,1
9,32
6,6
0,85

Legenda:
In = Corrente nominal
CMO = Corrente mxima de operao

15. Ventiladores - Posies de Descarga


Opes de descarga vertical

Opes de descarga horizontal

Descarga Vertical - H1

Descarga Vertical - V1

Descarga Horizontal - V2
Descarga Horizontal - H3

Descarga para o piso


(Down Flow) - H5

Descarga Horizontal - V3
Descarga para o piso
(Down Flow) - V5

Nota 1) Todos os mdulos so fabricados conforme pedido para montagem vertical ou horizontal. Uma vez definida a fabricao
(vertical ou horizontal) no possvel fazer modificao em campo.

.....................................

2) As posies de descarga V5 e H5 (Down Flow) somente esto disponveis at capacidade de 20 TR.

15

16. Modelos de Ventiladores - YH


Sirocco

Limit Load

Gabinete Modelo Tamanho

16

Modelo

Tamanho

02

TDA

7/7

LMD-Q

224

03

TDA

7/7

LMD-Q

250

04

TDA

9/7

LMD-Q

315

05

TDA

10/8

LMD-Q

355

08

TDA

12/12

RLD-Q

315

09

TDA

15/11

RLD-Q

355

10

TDA

15/15

RLD-Q

355

14

2 x TDA

12/9

RLD-Q

400

15

2 x TDA

12/12

RLD-Q

450

18

2 x TDA

15/11

RLD-Q

500

20

2 x TDA

15/15

RLD-Q

500

25

2 x TDA

18/13

2 x RLD-Q

400

30

2 x TDA

18/18

2 x RLD-Q

450

35

2 x TDA

18/18

2 x RLD-Q

500

40

3 x TDA

18/18

2 x RLD-Q

500

50

3 x TDA

18/18

2 x RLD-Q

500

.....................................

17. Curva de Performance do Ventilador Sirocco - Gabinete 2 e 3


Ventilador TDA 7 / 7

.....................................

17

18. Curva de Performance do Ventilador Sirocco - Gabinete 4


Ventilador TDA 9 / 7

18

.....................................

19. Curva de Performance do Ventilador Sirocco - Gabinete 5


Ventilador TDA 10 / 8

.....................................

19

20. Curva de Performance do Ventilador Sirocco - Gabinete 8


Ventilador TDA 12 / 12

20

.....................................

21. Curva de Performance do Ventilador Sirocco - Gabinete 9


Ventilador TDA 15 / 11

.....................................

21

22. Curva de Performance do Ventilador Sirocco - Gabinete 10


Ventilador TDA 15 / 15

22

.....................................

23. Curva de Performance do Ventilador Sirocco - Gabinete 14


Ventilador 2 x TDA 12 / 9
NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

.....................................

23

24. Curva de Performance do Ventilador Sirocco - Gabinete 15


Ventilador 2 x TDA 12 / 12
NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

24

.....................................

25. Curva de Performance do Ventilador Sirocco - Gabinete 18


Ventilador 2 x TDA 15 / 11
NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

.....................................

25

26. Curva de Performance do Ventilador Sirocco - Gabinete 20


Ventilador 2 x TDA 15 / 15
NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

26

.....................................

27. Curva de Performance do Ventilador Sirocco - Gabinete 25


Ventilador 2 x TDA 18 / 13
NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

.....................................

27

28. Curva de Performance do Ventilador Sirocco - Gabinete 30 e 35


Ventilador 2 x TDA 18 / 18
NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

28

.....................................

29. Curva de Performance do Ventilador Sirocco - Gabinete 40 e 50


Ventilador 3 x TDA 18 / 18
NOTA: Dividir a vazo de ar por 3 (Ventilador triplex)

.....................................

29

30. Curva de Performance do Ventilador Limit Load Gabinete 8 a 10

Gabinete 8
RLD 315

Gabinete 9 e 10
RLD 355

Nota.: Curvas dos ventiladores Limit Load para os gabinetes 2 a 5 smente sob consulta.

30

.....................................

Gabinete 14
RLD 400

Gabinete 15
RLD 450

31. Curva de Performance do Ventilador Limit Load Gabinete 14 a 15

.....................................

31

NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

Gabinete 18 e 20
RLD 500

Gabinete 25
2 x RLD 400

32. Curva de Performance do Ventilador Limit Load Gabinete 18 a 25

32

.....................................

NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

Gabinete 30
2 x RLD 450
NOTA: Dividir a vazo de ar por 2 (Ventilador duplex)

Gabinete 35, 40 e 50
2 x RLD 500

33. Curva de Performance do Ventilador Limit Load Gabinete 30 a 50

.....................................

33

34. Dados Dimensionais - Ventilador Sirocco


Horizontal Posio H3
YH 2 a 10 TR

Gabinete
02/03 - H3
04 - H3
05 - H3
08 - H3
09 - H3
10 - H3

A
794
1024
1024
1444
1444
1444

B
559
624
624
784
784
784

C
559
624
624
724
724
724

D
237
254
279
391
377
478

E
214
270
294
346
407
407

F
110
135
148
173
212
212

G
166
161
111
190
95
95

Gabinete
02/03 - H1
04 - H1
05 - H1
08 - H1
09 - H1
10 - H1

A
794
1024
1024
1444
1444
1444

B
559
624
624
784
784
784

C
559
624
624
724
724
724

D
237
254
279
391
377
478

E
214
270
294
346
407
407

F
110
135
148
173
212
212

G
80
80
80
80
80
80

Horizontal Posio H1
YH 2 a 10 TR

34

.....................................

34. Dados Dimensionais - Ventilador Sirocco (continuao)


Horizontal Posio V2 e V3
YH 2 a 10 TR

Gabinete
02/03
04
05
08
09
10

A
794
1024
1024
1444
1444
1444

B
559
624
624
784
784
784

C
559
624
624
724
724
724

D
237
254
279
391
377
478

E
214
270
294
346
407
407

F
110
135
148
173
212
212

G
166
161
111
190
95
95

Horizontal Posio V1
YH 2 a 10 TR

Gabinete
02/03
04
05
08
09
10

A
794
1024
1024
1444
1444
1444

B
559
624
624
784
784
784

C
559
624
624
724
724
724

D
237
254
279
391
377
478

E
214
270
294
346
407
407

F
110
135
148
173
212
212

G
80
80
80
80
80
80

.....................................

35

34. Dados Dimensionais - Ventilador Sirocco (continuao)


Horizontal Posio H3
YH 14 a 35 TR

Gabinete
14 - H3
15 - H3
18 - H3
20 - H3
25 - H3
30 - H3
35 - H3

A
1784
1784
2100
2100
2430
2430
2430

B
724
869
1059
1059
1059
1247
1400

C
724
724
814
814
904
904
904

D
314
391
377
478
433
561
561

E
346
346
407
407
485
485
485

F
173
173
212
212
457
265
265

G
191
130
372
126
246
434
434

H
250
250
376
376
452
452
452

Gabinete
14 - H1
15 - H1
18 - H1
20 - H1
25 - H1
30 - H1
35 - H1

A
1784
1784
2100
2100
2430
2430
2430

B
869
869
1059
1059
1059
1247
1400

C
724
724
814
814
904
904
904

D
314
391
377
478
433
561
561

E
346
346
407
407
485
485
485

F
173
173
212
212
457
265
265

G
80
80
80
80
80
80
80

H
250
250
376
376
452
452
452

Horizontal Posio H1
YH 14 a 35 TR

36

.....................................

34. Dados Dimensionais - Ventilador Sirocco (continuao)


Horizontal Posio V2 e V3
YH 14 a 35 TR

Gabinete
14
15
18
20
25
30
35

A
1784
1784
2100
2100
2430
2430
2430

B
724
724
814
814
904
904
904

C
724
724
814
814
904
904
904

D
314
391
377
478
433
561
561

E
346
346
407
407
485
485
485

F
173
173
212
212
250
265
265

G
191
130
372
126
246
434
434

H
250
250
376
376
452
452
452

Horizontal Posio V1
YH 14 a 35 TR

Gabinete
14
15
18
20
25
30
35

A
1784
1784
2100
2100
2430
2430
2430

B
724
724
814
814
904
904
904

C
724
724
814
814
904
904
904

D
314
391
377
478
433
561
561

E
346
346
407
407
485
485
485

F
173
173
212
212
250
265
265

G
80
80
80
80
80
80
80

H
250
250
376
376
452
452
452

.....................................

37

34. Dados Dimensionais - Ventilador Sirocco (continuao)


Horizontal Posio H3
YH 40 e 50 TR

Gabinete
40 - H3
50 - H3

A
2800
3040

B
1400
1400

C
1100
1100

D
561
561

E
485
485

F
250
370

G
151
151

H
311
311

Horizontal Posio H1
YH 40 e 50 TR

Gabinete
40 - H1
50 - H1

38

A
2800
3040

B
1400
1400

C
1100
1100

D
561
561

E
485
485

F
250
370

G
126
126

H
311
311

.....................................

34. Dados Dimensionais - Ventilador Sirocco (continuao)


Horizontal Posio V2 e V3
YH 40 e 50 TR

Gabinete
40
50

A
2800
3040

B
1400
1400

C
1100
1100

D
561
561

E
485
485

F
250
370

G
151
151

H
311
311

Gabinete
40
50

A
2800
3040

B
1400
1400

C
1100
1100

D
561
561

E
485
485

F
250
370

G
126
126

H
311
311

Horizontal Posio V1
YH 40 e 50 TR

.....................................

39

35. Dados Dimensionais Mdulo Trocador de Calor Ventilador Sirocco


Horizontal e Vertical
YH 2 a 50 TR

Gabinete
02
03
04
05
08 Vertical
08 Horizontal
09 Vertical
09 Horizontal
10
14
15
18
20
25
30
35
40
50

A
794
794
1024
1024
1444
1444
1444
1444
1444
1784
1784
2100
2100
2430
2430
2430
2800
3040

B
559
559
624
624
684
784
684
784
784
784
869
1059
1059
1059
1247
1400
1400
1400

C
559
559
624
624
724
724
724
724
724
724
724
814
814
904
904
904
1100
1100

36. Dados Dimensionais Mdulo Caixa de Mistura Sirocco

Gabinete
02
03
04
05
08 Vertical
08 Horizontal
09 Vertical
09 Horizontal
10
14
15
18
20
25
30
35
40
50

40

A
794
794
1024
1024
1444
1444
1444
1444
1444
1784
1784
2100
2100
2430
2430
2430
2800
3040

B
559
559
624
624
684
784
684
784
784
784
869
1059
1059
1059
1247
1400
1400
1400

C
559
559
624
624
724
724
724
724
724
724
724
814
814
904
904
904
1100
1100

D
510
510
600
600
1000
1000
1000
1000
1005
1170
1335
1400
1400
1665
1830
1600
1800
2200

E
200
200
200
200
345
345
345
345
400
400
400
510
510
600
600
840
840
840

.....................................

F
200
200
200
200
345
345
345
345
400
400
400
400
510
510
675
675
600
800

G
180
180
180
180
200
200
200
200
345
345
345
345
400
400
400
400
510
510

37. Dados Dimensionais Ventilador Limit Load


Horizontal Posio H3
YH 02 a 20 TR

Gabinete
02
03
04
05
08
09/10
14
15
18/20

A
1024
1024
1024
1237
1444
1444
1784
1784
2100

B
695
695
785
850
784
850
930
1015
1100

C
624
624
730
795
724
795
870
960
1045

D
267,5
302,5
380,5
428
478
533
604
675
755

E
162
182
226,5
252,5
317
357
403
453
503

Gabinete
02
03
04
05
08
09/10
14
15
18/20

A
1024
1024
1024
1237
1444
1444
1784
1784
2100

B
695
695
785
850
784
850
930
1015
1100

C
624
624
730
795
724
795
870
960
1045

D
267,5
302,5
380,5
428
478
533
604
675
755

E
162
182
226,5
252,5
317
357
403
453
503

Horizontal Posio H1
YH 02 a 20 TR

.....................................

41

37. Dados Dimensionais Ventilador Limit Load (continuao)


Horizontal Posio H3
YH 25 a 50 TR

Gabinete
25
30
35
40
50

A
2800
2800
2800
2800
3040

B
1059
1247
1500
1500
1500

C
870
960
1100
1100
1100

D
604
675
755
755
755

E
403
453
503
503
503

F
400
450
500
500
500

Horizontal Posio H1
YH 25 a 50 TR

Gabinete
25
30
35
40
50

42

A
2800
2800
2800
2800
3040

B
1059
1247
1500
1500
1500

C
870
960
1100
1100
1100

D
604
675
755
755
755

E
403
453
503
503
503

F
400
450
500
500
500

.....................................

38. Dados Dimensionais Mdulo Trocador de Calor Ventilador Limit Load


Horizontal
YH 02 a 50 TR

Gabinete
02
03
04
05
08
09
10
14
15
18
20
25
30
35
40
50

A
1024
1024
1024
1237
1444
1444
1444
1784
1784
2100
2100
2800
2800
2800
2800
3040

B
695
695
785
850
784
850
850
930
1015
1100
1100
1059
1247
1500
1500
1500

C
624
624
624
904
724
724
724
724
724
814
814
1100
1100
1100
1100
1100

39. Dados Dimensionais Mdulo Caixa de Mistura Limit Load

Gabinete
02
03
04
05
08
09
10
14
15
18
20
25
30
35
40
50

A
1024
1024
1024
1237
1444
1444
1444
1784
1784
2100
2100
2800
2800
2800
2800
3040

B
695
695
785
850
784
850
850
930
1015
1100
1100
1059
1247
1500
1500
1500

C
624
624
624
904
724
724
724
724
724
814
814
1100
1100
1100
1100
1100

D
510
510
600
600
1000
1000
1005
1170
1335
1400
1400
1665
1830
1600
1800
2200

E
200
200
345
345
345
345
400
400
400
510
510
600
600
840
840
840

F
200
200
200
200
345
345
400
400
400
400
510
510
675
675
600
800

G
180
180
180
180
200
200
345
345
345
345
400
400
400
400
510
510

.....................................

43

40. Disposio dos Mdulos - Posio Vertical


Os mdulos devem ser montados preferencialmente na seqncia mostrada abaixo:

MV

MV

MT

MCV

MT

41. Disposio dos Mdulos - YH Posio Horizontal

MCV

MT

MV

MT

MV

LEGENDA

MT

MV

MCV

44

Mdulo Trocador de Calor

Mdulo Ventilao

Mdulo Caixa de Mistura

.....................................

42. Acstica
A finalidade deste texto proporcionar orientaes e
recomendaes para a seleo, aplicao e instalao de
equipamento climatizador de ar de maneira a obter um
desempenho acstico satisfatrio.
Essas informaes demonstraro que a simples considerao
das caractersticas acsticas de uma central de tratamento de
ar no permitir alcanar os nveis sonoros desejados no
ambiente condicionado. Muitos fatores e critrios diferentes que
tm um efeito direto e expressivo no nvel sonoro final no espao
condicionado sero discutidos, sendo que a nfase ser dada
queles considerados como mais crticos para se alcanar as
metas de desenho acstico planejadas.
Para uma melhor compreenso deste assunto, convm salientar
o significado de alguns termos fundamentais em acstica:
-Potncia sonora representa uma caracterstica bsica de
medida do rudo emitida pela fonte sonora. uma propriedade
fsica fundamental da fonte acstica sozinha e, portanto, um
parmetro absoluto para clculos e comparaes de fontes
sonoras. O nvel de potncia sonora em si no proporciona uma
medida da intensidade do rudo no local considerado. A partir da
potncia sonora, deve-se calcular a presso sonora levando
em conta as caractersticas da instalao como um todo.
-Presso sonora deve ser determinada para cada ambiente
em particular estando relacionada distncia do observador e
sujeita influncia de diversos fatores, incluindo tamanho do
local, tipos de paredes, forros, divisrias, revestimentos, nvel
de rudo de fundo e/ou gerado por outros equipamentos. Os
mtodos de determinao de rudo esto baseados na medio
do nvel de presso sonora, em diversos pontos, mediante um
decibelmetro, associado a um analisador de bandas de oitavas,
a partir do qual se faz uma avaliao do nvel de potncia sonora.
Ambos os nveis, potncia e presso sonora, so designados
em decibis (dB), que uma unidade adimensional , expressada
como o logaritmo da relao entre o valor medido e um valor de
referncia.

O rudo produzido por um ventilador est diretamente relacionado


ao seu projeto (nmero de ps, forma das ps), vazo de ar,
presso total e principalmente a sua eficincia.
Para uma determinada vazo de ar e presso esttica, o menor
nvel de rudo possvel somente ser alcanado se selecionado
um ventilador em seu ponto de melhor rendimento sem qualquer
outra considerao. Velocidade de descarga baixa ou alta no
significa necessariamente baixo ou alto nvel de rudo.
Selees baseadas em velocidade de descarga simplesmente
limitam o tamanho mximo de um ventilador quando tomamos
como base as reas de descarga definidas pelas normas AMCA.
O nvel de rudo gerado por ventiladores aumenta com a presso
esttica, por isto, o sistema de distribuio de ar deve ser
projetado sempre para uma mnima resistncia possvel.
Se durante a operao do climatizador de ar o ventilador modificar
seu ponto de desempenho devido a filtros sujos, fechamento e
abertura de dampers, isto poder acarretar um aumento em
seu nvel de rudo.
Ms condies de aspirao ou descarga podem afetar
seriamente a performance aerodinmica e acstica de qualquer
ventilador inclusive invalidando as caractersticas de operao
fornecidas em catlogos.
Os ventiladores representam uma fonte predominante no
climatizador de ar, j que o nvel de rudo do motor eltrico no
influi significativamente no resultado.

2) Rudos originados nos dutos

O rudo do ventilador no o nico som transmitido at o espao


ocupado. O rudo do fluxo ar, gerado no sistema de dutos,
tambm enviado para o espao ocupado. O nvel acstico final
no espao ocupado o resultado dessas duas fontes acsticas
menos os fatores de atenuao, reduo acstica e outras
medidas de controle acstico que foram projetados dentro do
sistema para reduzir o rudo.
O rudo que chega ao espao ocupado viaja por um de vrios
caminhos acsticos possveis. O Manual de Fundamentos da
ASHRAE descreve 18 caminhos acsticos tpicos que devem
ser levados em considerao. Os trs caminhos de maior
interesse para unidades de tratamento de ar so descritos a
seguir:

Outra fonte de rudo no sistema de ar condicionado o sistema


de distribuio de ar que liga a unidade climatizadora de ar ao
espao condicionado. Essa fonte secundria de rudo inclui os
dutos de insuflamento e retorno, tais como cotovelos, curvas, e
outros elementos, todos os quais geram rudo como resultado
da turbulncia do ar que circula dentro deles. Em qualquer projeto
de ar condicionado, ambos os rudos do ventilador e do sistema
de distribuio devem ser tomados em considerao para poder
atender os critrios e as metas do projeto acstico.
Configuraes de dutos de descarga mal projetadas e
instaladas podem afetar negativamente o desempenho do
ventilador, geram turbulncias do ar e consequentemente rudos.
Os ventiladores so testados e classificados em laboratrio
sob condies ideais, que costumam ser diferentes das
condies reais de operao em campo. Na maioria dos
ventiladores instalados no campo no desenvolvem um perfil
de velocidade de descarga uniforme semelhante quele testado
no laboratrio. Para obter o mesmo desempenho como quando
testado, necessrio uma tubulao reta a jusante do ventilador.
Entretanto, existe raramente o espao suficiente para montar a
unidade dessa maneira. Na maioria dos casos, necessrio
recorrer a elementos de transio dentro da sala do
equipamento mecnico entre a conexo da descarga da unidade
climatizadora de ar e o tronco principal da tubulao.

1) Rudo originado pelos ventiladores

3)Vibraes

O ventilador presente na unidade de tratamento de ar uma das


principais fontes do som transmitido atravs do sistema de ar
condicionado. preciso um esforo no incio de um projeto e
instalao para minimizar a magnitude desse som. til
entender os fatores que influem sobre a magnitude do som do
ventilador, e reconhecer que, a melhor seleo do climatizador
de ar poder resultar em nveis mnimos da potncia sonora do
ventilador.

Muitos dos problemas de rudo mais comuns no tm origem


realmente na acstica, mas provm de fontes vibratrias e
podem ser evitados se tomados as devidas precaues quanto
ao correto isolamento das vibraes.
A unidade climatizadora de ar e os dutos de distribuio de ar
devem ser isolados dos pisos, tetos e paredes. O isolamento
das vibraes de uma unidade climatizadora de ar realizado

.....................................

45

42. Acstica (continuao)


atravs de vrios mtodos; o mtodo mais comum e mais efetivo
o uso de amortecedores de borracha ou molas isoladoras. O
sistema de movimentao de ar das unidades Eclipse e Gemini
so dotados de amortecedores de vibrao.
recomendvel a utilizao de um conector flexvel no ponto
onde o duto de descarga conectado unidade climatizadora
de ar. Nas unidades Eclipse e Gemini, com ventiladores do tipo
limit load , o conector flexvel j est integrado ao equipamento.

Concluso
Fica evidente, portanto que o fabricante do climatizador de ar
pode garantir bons nveis de potncia acstica de seu
equipamento, porm ele no pode garantir os nveis finais de
potncia acstica no espao a ser condicionado. Muitos fatores
que iro influir sobre o nvel sonoro final no esto sob o controle
do fabricante do equipamento. Um dos principais fatores inclui
o projeto do sistema de distribuio de ar.
De maneira a garantir que o sistema esteja em conformidade
com os critrios de potncia acstica do espao condicionado,
ser necessria uma anlise completa e detalhada de todo o
sistema de distribuio do ar. A maior parte das informaes
necessrias execuo dessa anlise apresentada no
captulo Controle de rudo e Vibraes do livro de fundamentos
da ASHRAE.

Dicas para um melhor desempenho acstico:

46

Assegure-se de que a unidade esteja isolada contra


vibraes.
Utilize conectores flexveis entre a ligao da boca de
descarga dos ventiladores aos dutos.
Cotovelos de curva so preferveis a cotovelos
quadrados. Os cotovelos devem ser orientados na
mesma direo da rotao do ventilador.
Todos os joelhos e curvas de pequeno raio devem ser
dotados de veios defletores .
Vede todas as folgas onde o duto penetra na parede.
Suspenda os dutos em ganchos isolados.
Instale um abafador de rudo antes do espao ocupado.
O espao prximo sala de mquinas do equipamento
deve ser utilizado por uma rea que no seja sensvel a
rudos.
Utilize uma parede com a perda de transmisso de
rudo apropriada.
Assegure-se de que o sistema de ar de retorno seja
adequado.
Evite todas as obstrues. Utilize conexes graduais
quando necessrio.

.....................................

43. Especificaes de Engenharia

Gabinete

Gabinete construdo em perfis de alumnio extrudado


acoplados a uma cantoneira 3D em nylon.
Painis em parede dupla, revestidos externamente com
chapa de ao pr-pintado e internamente com ao
galvanizado. Ncleo isolante em poliuretano expandido, de
17 mm de espessura, densidade mdia de 40 kg/m 3 e
coeficiente de transmisso trmica k de 0,68 W/m 0C.
Os painis possuem uma moldura de vedao com juntas
co-extrudadas em PVC.
Os painis removveis possuem fechos de fcil remoo e
fabricados em material termo-plstico a fim de evitar pontes
trmicas.

Mdulo de Ventilao

O mdulo de ventilao composto por um ou mais


ventiladores, motor de acionamento, polias e correias.
Ventilador centrfugo de dupla aspirao com ps curvadas
para frente sirocco ou ps curvadas para trs limit-load
ou do tipo airfoil, conforme as presses requeridas de
projeto. So construdos em chapa de ao com tratamento
anti-corrosivo, e rotores balanceados esttica e
dinamicamente.
Os rolamentos dos ventiladores so do tipo rgido autocompensador de esferas, blindados e com lubrificao
permanente.
Ventilador de rotor duplo (dois ventiladores de dupla
aspirao formando um s conjunto com eixo de
acionamento comum), por climatizador sempre que a
capacidade nominal for superior a 10 TR.
Ventilador de rotor triplo (trs ventiladores de dupla aspirao
formando um s conjunto com eixo de acionamento
comum), por climatizador sempre que a capacidade nominal
for superior a 35 TR.
Os ventiladores e respectivos motores so montados em
uma base de inrcia rgida, construda em chapa de ao
galvanizada e apoiada sobre amortecedores de borracha
ou do tipo mola, conforme o tipo de ventilador.
O acionamento por polia motora regulvel at motores de
5 CV e polia movida fixa. A correia do tipo trapezoidal.
Motor eltrico, trifsico, grau de proteo IP55, grau de
isolamento classe B e fator de servio 1,15.

O mdulo trocador de calor composto por uma serpentina


de resfriamento (e/ou quando aplicvel serpentina de
aquecimento) bandeja de dreno e sistema de filtragem de
ar.
Serpentina de resfriamento fabricada com tubos de cobre
sem costura de , com a opes de 8 ou 12 aletas por
polegada e 3, 4, 6 e 8 filas de profundidade e vrios tipos de
circuitagens disponveis.
Aletas corrugadas de alumnio, perfeitamente fixadas aos
tubos por meio de expanso hidrulica.
Cabeceiras construdas em chapas de ao galvanizado.
Coletores em tubos de cobre providos de luvas soldadas
em lato com rosca do tipo macho BSP, para conexo
rede hidrulica.

Os filtros esto montados em armaes metlicas, e


possuem fcil remoo e instalao. Quando utilizado o
mdulo caixa de mistura, o sistema de filtragem de ar estar
integrado a caixa de mistura.
Resistncias eltricas de aquecimento (quando aplicvel)
do tipo espiral com molas, fabricado em nquel-cromo (80/
20), montadas em uma estrutura de ao galvanizado e
fixadas entre isoladores de porcelana. A resistncia est
protegida por um termostato de segurana com rearme do
tipo automtico. Quando utilizada a opo de resistncia
eltrica de aquecimento as mesmas so instaladas no
mdulo trocador de calor (aps a serpentina).
Serpentina de aquecimento quando aplicvel fabricada
com tubos de cobre sem costura de e aletas corrugadas
de alumnio, perfeitamente fixadas aos tubos por meio de
expanso hidrulica e cabeceiras em chapas de ao
galvanizado . Construda com 2 (duas) filas de profundidade
e 4 tubos por circuito. Quando utilizada a opo de
serpentina de aquecimento a mesma montada aps a
serpentina de resfriamento

Mdulo Caixa de Mistura (Quando aplicvel)

Mdulo Trocador de Calor

Bandeja de drenagem de condensado fabricada em material


termoplstico do tipo ABS, isolada com isolamento termoacstico em poliuretano expandido, espessura de 35 mm,
densidade mdia de 48 kg/m3 e coeficiente de transmisso
trmica K de 0,68 W/m 0C. O escoamento de condensado
realizado na parte inferior da bandeja por uma conexo de
PVC com dimetro de 1.1/4". Para condicionadores acima
de 20 TR o mdulo trocador de calor possui duas bandejas,
com dois pontos de drenos sendo um em cada extremidade.
Os mdulos so apoiados por trilhos em Ude chapa de
ao galvanizado, com altura de 120 mm.
O sistema de filtragem de ar projetado e construdo para
alojar o tipo de filtro especificado na seleo do
equipamento. So disponveis as seguintes opes de
filtros:
Metlico G1 lavvel de 1".
G3 descartvel de 1".
G3 descartvel de 2".
Metlico G1 lavvel 1" + G3 descartvel 1".
G2 descartvel 1" + G3 descartvel 1".

A caixa de mistura composta de dampers de lminas


opostas, para admisso de ar externo e retorno de ar,
fabricados em chapa de ao galvanizado e eixo para
acionamento manual ou automtico.
O sistema de filtragem incorporado ao mdulo caixa de
mistura e esto disponveis as seguintes opes de filtros:
Metlico G1 lavvel de 1".
G3 descartvel de 1".
G3 descartvel de 2".
Metlico G1 lavvel de 1" + G3 descartvel de 1".
G2 descartvel de 1" + G3 descartvel de 1".

.....................................

47

PARADA DEFINITIVA, DESMONTAGEM E REMOO


Estes mdulos contm peas em movimento e componentes eltricos que podem constituir um perigo e causar danos fsicos !
Todas as operaes no mesmo devem ser efetuadas por pessoal habilitado, provido de equipamentos de proteo e em
conformidade com as regras aplicveis de segurana.

Ler o manual

Perigo de choque eltrico

Unidade acionada a distncia


Pode partir sem prevenir

1. Interromper todas as fontes de alimentao eltrica dos mdulos, assim como aquelas dos sistemas conectados com os
mesmos. Certificar-se de que todos os dispositivos de interrupo eltrica se encontrem na posio aberta. Os cabos de
alimentao podem ento ser desmontados e retirados. Para saber onde se encontram os pontos de conexo da
unidade, consultar a documentao tcnica.
2. Em regra geral, as unidades monobloco devero ser desmontadas e retiradas de uma s pea. Retirar os eventuais pinos de
fixao e levantar depois os elementos com um equipamento de manipulao de uma capacidade de carga apropriada. Consultar
as informaes da documentao tcnica no que se refere ao peso e aos procedimentos de manipulao recomendados.

Form: F-TEC007-BR(1004)
Substitui: Form: F-TEC007-BR(0904)
R Tomazina, 125 - Quadra 10
Fone: (041) 661-3300
CEP 83325-040

R Joo Tibiri, 900


Fone: (011) 3837-6700
CEP 05077-000

Cond. Portal da Serra


FAX: (041) 661-3397
Pinhais - PR
V. Anastcio
FAX: (011) 3837-6909 O fabricante se reserva no direito de proceder a qualquer modificao sem
So Paulo - S.P. prvio aviso.

Foto Ilustrativa

CLIMATIZADOR GEMINI - YH

As unidades climatizadoras GEMINI esto dispo-

ncleo isolante em espuma de poliuretano

am de 1.300 a 34.000 m3/h, e capacidades nomi-

resistncia trmica e elevada rigidez mecnica ao

nveis em 16 modelos, com vazes de ar que varinais de 2 a 50 TR.

Conceito Modular

A unidade GEMINI formada pelos seguintes mdulos:


Mdulo trocador de calor
Mdulo de ventilao

(17mm), que proporcionam propriedades de


conjunto.

Todos os painis possuem uma moldura com juntas patenteadas co-extrudadas em PVC, proporcionando uma construo com baixos ndices de
vazamentos e livres de pontes trmicas.

Mdulo caixa de mistura (opcional)

Base

do-se pela montagem na posio vertical ou hori-

da, construda em trilhos de chapa galvanizada

Estes mdulos so definidos pelo cliente, optan-

zontal, com diversas posies de descarga do ventilador. O Conceito modular permite facilidade de
transporte e manuseio na obra.

Estrutura em Alumnio

Construda em perfis de alumnio extrudado, a

Todo o conjunto montado sobre uma base rgidobrada (perfil em U), que confere a unidade

maior estabilidade ao conjunto, alm de evitar a

necessidade de base de alvenaria e proporcionar


o transporte seguro do mdulo at o local da instalao.

estrutura possui caractersticas de excelente ri-

Base Motor / Ventilador

vas e ambientalmente corretas (100% reciclvel).

inrcia, apoiada com amortecedores de borracha

gidez e leveza, alm de propriedades no corrosi-

Os perfis de alumnio so fixados por meio de cantos em nylon.

Painis em Parede Dupla

O conjunto motor ventilador possue uma base de

ou mola (conforme o tipo de ventilador), permitindo uma operao com baixo nvel de rudo e
vibrao.

Todos os painis so em parede dupla revestidos

Motores

externamente com chapa galvanizada. Possuem o

teo IP55, de 50 ou 60 Hz.

internamente com chapa de ao pr-pintada e

Motor eltrico trifsico de 4 plos, grau de pro-

CARACTERSTICAS
TCNICAS

C L IM AT I Z A D O R GE MINI - Y H

Serpentina de Resfriamento

Ventilador

tas por polegada e 3, 4, 6 ou 8 filas de profundidade e diferentes tipos de

centrfugos podem ser do tipo SIROCCO ou do tipo Limit-Load.

So construdas em tubos de cobre de 1/2, com a opo de 8 ou 12 alecircuitos para atender as mais variadas necessidades de projeto.

Conforme as presses necessrias no projeto, os ventiladores

Software de Seleo

Drenagem do Condensado

Uma bandeja para recolhimento de condensado, com caimento e dreno

inferior permite a retirada total da gua condensada, atendendo as

recomendaes da norma ASHRAE-62. A bandeja fabricada de material

termoplstico ABS, livre de corroso e isolada com poliuretano injetado.

Filtros

Suporte para filtros de 1 ou 2, ou a combinao com 2 filtros de 1 com


grau de filtragem G2 ou G3.

O software de seleo do GEMINI opera em ambiente Windows e


fornecido gratuitamente pela YORK International.

Acessrios e opcionais disponveis

Ventiladores de alta presso (Limit Load ou Air Foil).


Motores de alta eficincia.

Serpentina de aquecimento.
Mdulo caixa de mistura.

Dados do modelo com ventilador Sirocco


Capacidade Nominal
(TR)
Vazo Nominal
(m3/h)
Largura (mm)
Mdulo
Altura (mm)
Ventilao
Profundidade (mm)
Largura (mm)
Mdulo
Altura (mm)
Trocador
Profundidade (mm)
Largura (mm)
Modelo
Altura (mm)
Vertical
Profundidade (mm)
Largura (mm)
Modelo
Altura (mm)
Horizontal
Profundidade (mm)

02
1360
794
559
559
794
559
559
794
1118
559
794
559
1118

03
2040
794
559
559
794
559
559
794
1118
584
794
559
1118

04
2720
1024
624
624
1024
624
624
1024
1248
624
1024
624
1248

05
3400
1024
624
624
1024
624
624
1024
1248
624
1024
624
1248

08
5440
1444
784
724
1444
684
724
1444
1468
724
1444
784
1448

09
6120
1444
784
724
1444
684
724
1444
1468
724
1444
784
1448

10
6800
1444
784
724
1444
784
724
1444
1568
724
1444
784
1448

14
9520
1784
724
724
1784
784
724
1784
1448
724
1784
724
1448

15
10200
1784
724
724
1784
869
724
1784
1593
724
1784
869
1448

18
12240
2100
814
814
2100
1059
814
2100
1873
814
2100
1059
1628

20
13600
2100
814
814
2100
1059
814
2100
1873
814
2100
1059
1628

25
17000
2430
904
904
2430
1059
904
2430
1963
904
2430
1059
1808

30
20400
2430
904
904
2430
1247
904
2214
2151
904
2214
1247
1808

35
23800
2430
904
904
2430
1247
904
2214
2151
904
2214
1247
1808

40
27200
2800
1400
1100
2800
1400
1100
2800
2800
1100
2800
1400
2200

50
30600
3040
1400
1100
3040
1400
1100
3040
2800
1100
3040
1444
2200

Obs: Acrescentar 120mm na cota da altura (altura da base do mdulo).

FORM: R-COM013-BR(0904)
SUBSTITUI: R-COM013-BR(1103)

UNIDADE INDUSTRIAL SO PAULO - RUA JOO TIBIRI, 900 - SO PAULO - SP - CEP: 05077-000 - FONE: (11) 3837 6700 - FAX: (11) 3641 4951
UNIDADE INDUSTRIAL PINHAIS - RUA TOMAZINA, 125 - CONDOMNIO PORTAL DA SERRA - PINHAIS - PR - CEP: 83325-040 - FONE: (41) 661 3407 - FAX: (41) 661 3410
CONTATE - [email protected] VISITE - WWW.YORKBRASIL.COM.BR FALE CONOSCO - 0800 164 022

YH GEMINI
Especificao de Engenharia
Gabinete
Gabinete dever ser construdo em perfis de alumnio extrudado acoplados a uma
cantoneira 3D em nylon.
Painis devero ser em parede dupla, revestidos externamente com chapa de ao
pr-pintado e internamente com ao galvanizado. Ncleo isolante dever ser em
poliuretano expandido, de 17 mm de espessura, densidade mdia de 40 kg/m3 e
coeficiente de transmisso trmica K de 0,68 W/m 0C.
Os painis devero possuir uma moldura de vedao com juntas co-extrudadas em
PVC.
Os painis removveis devero possuir fechos de fcil remoo e fabricados em
material termo-plstico a fim de evitar pontes trmicas.
As caractersticas dimensionais e de capacidades, devero constar nas planilhas de
selecionamento de cada equipamento.
Mdulo de Ventilao
O mdulo de ventilao dever ser composto por um ou mais ventiladores, motor de
acionamento, polias e correias.
Ventilador centrfugo dever ser de dupla aspirao com ps curvadas para frente
sirocco ou ps curvadas para trs limit-load ou do tipo airfoil, conforme as
presses requeridas de projeto. Devero ser construdos em chapa de ao com
tratamento anti-corrosivo, e rotores balanceados esttica e dinamicamente.
Os rolamentos dos ventiladores devero ser do tipo rgido auto-compensador de
esferas, blindados e com lubrificao permanente.
Dever ser utilizado um ventilador de rotor duplo (dois ventiladores de dupla
aspirao formando um s conjunto com eixo de acionamento comum), por
climatizador sempre que a capacidade nominal for superior a 10 TR.
Dever ser utilizado um ventilador de rotor triplo (trs ventiladores de dupla
aspirao formando um s conjunto com eixo de acionamento comum), por
climatizador sempre que a capacidade nominal for superior a 35 TR.
Os ventiladores e respectivos motores devero ser montados em uma base de
inrcia rgida, construda em chapa de ao galvanizada e apoiada sobre
amortecedores de borracha ou do tipo mola (conforme o tipo de ventilador).
O acionamento dever ser por polia motora regulvel, at motores de 5 CV, e polia
movida fixa. A correia dever ser do tipo trapezoidal.
Motor eltrico, trifsico, grau de proteo IP55, grau de isolamento classe B e fator
de servio 1,15.
Mdulo Trocador de Calor
O mdulo trocador de calor dever ser composto por uma serpentina de
resfriamento (e/ou quando aplicvel serpentina de aquecimento) bandeja de dreno e
sistema de filtragem de ar.
Serpentina de resfriamento dever ser fabricada com tubos de cobre sem costura de
, com a opes de 8 ou 12 aletas por polegada e 3, 4, 6 e 8 filas de profundidade
e vrios tipos de circuitagens disponveis.

O nmero de filas, circuitagem, aletas por polegada e rea de face dever estar
indicado nos clculos de selecionamento do equipamento.
Aletas corrugadas de alumnio, devero ser perfeitamente fixadas aos tubos por
meio de expanso hidrulica.
Cabeceiras devero ser construdas em chapas de ao galvanizado;
Coletores em tubos de cobre devero ser providos de luvas soldadas em lato com
rosca do tipo macho BSP, para conexo rede hidrulica.
Bandeja de drenagem de condensado dever ser fabricada em material
termoplstico do tipo ABS, isolada com isolamento termo-acstico em poliuretano
expandido, espessura de 35 mm, densidade mdia de 48 kg/m3 e coeficiente de
transmisso trmica k de 0,68 W/m 0C. O escoamento de condensado dever ser
realizado pela parte inferior da bandeja por uma conexo fabricada em PVC com
dimetro de 1.1/4. Para condicionadores acima de 20 TR o mdulo trocador de
calor dever possuir duas bandejas, com dois pontos de drenos sendo um em cada
extremidade.
Os mdulos devero ser apoiados por trilhos em Ude chapa de ao galvanizado,
com altura de 120 mm.
O sistema de filtragem de ar dever ser projetado e construdo para alojar o tipo de
filtro especificado na seleo do equipamento. Devero estar disponveis as
seguintes opes de filtros:
o Metlico G1 lavvel de 1.
o G3 descartvel de 1.
o G3 descartvel de 2.
o Metlico G1 lavvel 1 + G3 descartvel 1.
o G2 descartvel 1 + G3 descartvel 1.
Os filtros de ar sero de conformidade com cada tipo de ambiente e indicado nos
dados tcnicos de seleo do equipamento.
Os filtros devero estar montados em armaes metlicas, e possuir fcil remoo e
instalao. Quando utilizado o mdulo caixa de mistura, o sistema de filtragem de ar
dever estar integrado a caixa de mistura.
Resistncias eltricas de aquecimento (quando aplicvel) devero ser do tipo espiral
com molas, fabricado em Nquel-Cromo (80/20), montadas em uma estrutura de ao
galvanizado e fixadas entre isoladores de porcelana. A resistncia dever estar
protegida por um termostato de segurana com rearme automtico. Quando
utilizada a opo de resistncia eltrica de aquecimento as mesmas devero estar
instaladas no mdulo trocador de calor (aps a serpentina).
Serpentina de aquecimento (quando aplicvel) dever ser fabricada com tubos de
cobre sem costura de e aletas corrugadas de alumnio, perfeitamente fixadas aos
tubos por meio de expanso hidrulica e cabeceiras em chapas de ao galvanizado
Dever ser construda com 2 (duas) filas de profundidade e 4 tubos por circuito.
Quando utilizada a opo de serpentina de aquecimento a mesma dever ser
montada aps a serpentina de resfriamento

Mdulo Caixa de Mistura (Quando aplicvel)


A caixa de mistura dever ser composta de dampers de lminas opostas, para
admisso de ar externo e retorno de ar, e fabricados em chapa de ao galvanizado
com eixo para acionamento manual ou automtico.

O sistema de filtragem de ar dever ser projetado e construdo para alojar o tipo de


filtro especificado na seleo do equipamento. Devero estar disponveis as
seguintes opes de filtros:
o Metlico G1 lavvel de 1.
o G3 descartvel de 1.
o G3 descartvel de 2.
o Metlico G1 lavvel de 1 + G3 descartvel de 1.
o G2 descartvel de 1 + G3 descartvel de 1.
Os filtros de ar sero de conformidade com cada tipo de ambiente e indicado nos
dados tcnicos de seleo do equipamento.

Climatizador de Ar Gemini
Modelo YH

Manual de Instalao, Operao e Manuteno


Climatizador de Ar
Vazo de ar de 1.200 a 40.000 m3/h

..............................................

Indice

1. Descrio Geral .....................................................................................................


2. Nomenclatura do Mdulo de Ventilao .................................................................
3. Nomenclatura do Mdulo Trocador de Calor .........................................................
4. Tabela 1 - Cdigos dos Circuitos ...........................................................................
5. Nomenclatura do Mdulo Caixa de Mistura ............................................................
6. Conexes hidrulicas Serpentina de Resfriamento ...............................................
7. Configurao da Serpentina de Aquecimento - YH ...............................................
8. Disposio e Quantidade de Filtros Planos ...........................................................
9. Motores Disponveis por Gabinete .........................................................................
10. Caractersticas Tcnicas dos Motores 60 Hz ......................................................
11. Caractersticas Tcnicas dos Motores 50 Hz ......................................................
12. Ventiladores - Posies de Descarga ..................................................................
13. Modelos de Ventiladores - YH ...............................................................................
14. Curva de Performance do Ventilador Sirocco - Gabinete 2 e 3 ...........................
15. Curva de Performance do Ventilador Sirocco - Gabinete 4 .................................
16. Curva de Performance do Ventilador Sirocco - Gabinete 5 .................................
17. Curva de Performance do Ventilador Sirocco - Gabinete 8 .................................
18. Curva de Performance do Ventilador Sirocco - Gabinete 9 .................................
19. Curva de Performance do Ventilador Sirocco - Gabinete 10 ...............................
20. Curva de Performance do Ventilador Sirocco - Gabinete 14 ...............................
21. Curva de Performance do Ventilador Sirocco - Gabinete 15 ...............................
22. Curva de Performance do Ventilador Sirocco - Gabinete 18 ...............................
23. Curva de Performance do Ventilador Sirocco - Gabinete 20 ...............................
24. Curva de Performance do Ventilador Sirocco - Gabinete 25 ...............................
25. Curva de Performance do Ventilador Sirocco - Gabinete 30 e 35 .......................
26. Curva de Performance do Ventilador Sirocco - Gabinete 40 e 50 .......................
27. Curva de Performance do Ventilador Limit Load Gabinete 8 a 10 .......................
28. Curva de Performance do Ventilador Limit Load Gabinete 14 a 15 .....................
29. Curva de Performance do Ventilador Limit Load Gabinete 18 a 25 .....................
30. Curva de Performance do Ventilador Limit Load Gabinete 30 a 50 .....................
31. Disposio dos Mdulos - Posio Vertical .........................................................
32. Disposio dos Mdulos - YH Posio Horizontal ...............................................
33. Introduo .............................................................................................................
34. Manuteno ..........................................................................................................

3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
35

.....................................

1. Descrio Geral - YH
CLIMATIZADOR GEMINI - YH
As unidades climatizadoras GEMINI esto disponveis em 16
modelos, com vazes de ar que variam de 1.200 a 40.000 m3/h,
e capacidades nominais de 2 a 50 TR.

Serpentina de Aquecimento (Opcional)


So construdas em tubos de cobre sem costura de 1/2", 8
aletas por polegada , 2 filas de profundidade e 4 tubos por
circuito. Esta instalada aps a serpentina de gua gelada, no
mdulo trocador.

As principais caractersticas da linha Gemini so:


Conceito Modular
A unidade GEMINI formada pelos seguintes mdulos:
- Mdulo trocador de calor
- Mdulo de ventilao
- Mdulo Caixa de Mistura (OPCIONAL)
Estes mdulos so definidos pelo cliente, optando-se pela
montagem na posio vertical ou horizontal, com diversas
posies de descarga do ventilador.
Gabinete em Estrutura de Alumnio
Construda em perfis de alumnio extrudado, possuem
caractersticas de excelente rigidez e leveza, alm de
propriedades no corrosivas.
Os perfis de alumnio so fixados por meio de cantos 3D em
nylon.
Painis em Parede Dupla
Todos os painis so em parede dupla, com ncleo isolante de
poliuretano injetado (17mm de espessura), de densidade mdia
de 40 kg/m 3, que proporcionam propriedades de resistncia
trmica e elevada rigidez mecnica ao conjunto.
O revestimento externo em ao pr-pintado e o interno em ao
galvanizado sem pintura.
Todos os painis possuem uma moldura com juntas
patenteadas co-extrudadas em PVC, proporcionando uma
construo com baixos ndices de vazamentos e livres de pontes
trmicas.
Base dos Mdulos
Todo o conjunto montado sobre uma base rgida, construda
em trilhos de chapa galvanizada alm de evitar a necessidade
de base para apoio e nivelamento dos mdulos, o transporte
seguro do mdulo at o local da instalao.

Bandeja do Condensado
A bandeja fabricada de material termoplstico do tipo ABS,
livre de corroso e isolada com poliuretano injetado.
Diversas opes de filtragem
No mdulo serpentina encontra-se o suporte para colocao de
um filtro de 1" (padro) ou 1 + 1 a 2"(opcional). So disponveis
as seguintes opes de filtros:
- G3 descartvel de 1
- G3 descartvel de 2
- Metlico G1 lavvel de 1 + G3 descartvel de 1
- G2 descartvel de 1 + G3 descartvel de 1.
Ventilador
Conforme as presses necessrias de projeto, os ventiladores
centrfugos de dupla aspirao podem ser do tipo sirocco (ps
curvadas para frente) ou do tipo Limit-Load (ps curvadas para
trs). O acionamento por polia motora regulvel (at motores
de 5 cv), e polia movida fixa.
Base Motor / Ventilador
O conjunto Motor/Ventilador possue uma base, apoiada em
amortecedores de borracha ou mola (conforme o tipo de
ventilador) permitindo uma operao com baixo nvel de rudo e
vibrao.
Mdulo Caixa de Mistura (opcional)
O mdulo caixa de mistura formado por dois dampers, onde
so feitas as fixaes dos dutos de entrada e sada de ar (tomada
de ar externo e ar de retorno) e filtros ded ar. Os dampers so
construdos em chapa de ao galvanizado, com lminas opostas
e eixo para acionamento manual ou automtico.

Motor Eltrico
Motor eltrico trifsico de 2 ou 4 plos, grau de proteo IP55, de
50 ou 60 Hz. Possui classe B de isolamento e categoria N. Podem
ser fornecidos nas tenses de 220, 380 e 440 Volts.Fator de
servio 1,15.
Serpentina de Resfriamento
So construdas em tubos de cobre sem costura de 1/2", com a
opo de 8 ou 12 aletas por polegada e 3, 4, 6 ou 8 filas de
profundidade e diferentes tipos de circuitos para atender as mais
variadas necessidades de projeto. Os tubos so expandidos
mecnicamente nas aletas de alumnio. Os coletores de entrada
e sada dgua so fabricados com tubos de cobre e suas
conexes, em lato e rosca do tipo BSP. As cabeceiras dos
aletados so fabricadas com chapa de ao galvanizado. O lado
de hidrulica pode ser fornecido a esquerda ou a direita da
unidade, conforme solicitado no pedido.

.....................................

2. Nomenclatura do Mdulo de Ventilao


YH
Tamanho do gabinete
02, 03, 04, 05, 06, 07, 08
09, 10, 14, 15, 18, 20,
25, 30, 35, 40 e 50

V- Mdulo de ventilao

25

AE

L
Lado de acesso ao motor
L - Esquerda
D - Direita

Embalagem
E - Exportao
B - Nacional
Acionamento
conforme selecionamento

Tipo de ventilador
F - Sirocco
B - Limit load
A - Air Foil

Arranjo x Posio de descarga


(obs.: 8)(Pg.8)
A - H1
D - V1
G - V5
B - H3
E - V2
C - H5
F - V3

Potncia do motor (CV)


A - 0,5
G-4
M - 15
B - 0,75
H-5
N - 20
C-1
J - 7,5
D - 1,5
K - 10
E-2
L - 12,5

Rendimento do motor
P - Standard
A - Alto Rendimento
H - Premiun Efficiency - NEMA

Alimentao eltrica (Obs. 1)(Pg.8)


A - 220-380V/3/60 Hz
B - 440V/3/60 Hz
C - 220-380V/3/50 Hz
D - 220-660V/3/50 Hz
E - 380-660V/3/60 Hz
F - 230V/3/60 Hz
G - 208-230-460V/3/60 Hz

Ventiladores - Opes de Descarga

123456
123456
Direita
123456
123456
123456
123456
1234567890
123456
1234567890
123456
1234567890

Esquerda

Sentido do ar

Exemplo:
YH05VFFDAPZZBR
Mdulo de ventilao, capacidade nominal 5 TR, ventilador Sirocco, posio de descarga V3, motor Standard 1,5 CV em 220-380/3/
60Hz, embalagem nacional, lado de acesso ao motor na posio direta.
OBSERVAES:
(1)
A utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (60 Hz).
B utilizado para 440V partida direta
C utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (50 Hz).
D utilizado para 380V partida estrela triangulo (50 Hz).
E utilizado para 380V partida estrela triangulo (60 Hz).
F e G somente para motores carcaa NEMA (USA)
(2) Quando o Climatizador for equipado com caixa de mistura, o quadro de filtragem passa a fazer parte da caixa. Neste caso selecionar a opo Z - sem filtros
para este campo.
(3) Serpentina de gua quente sempre de 2 filas, 8 aletas/polegada, 4 tubos/circuito e lado de hidrulica igual ao da serpentina de frio. Nmero mximo de rows at
20TR igual a 8, somando serpentina de resfriamento e aquecimento.
(4) A serpentina de aquecimento deve ser acompanhada de uma serpentina de gua gelada.
(5) Posio do damper 100% somente frontal e superior.
(6) No opo na Caixa de Mistura painel de acesso no mesmo lado do damper lateral.
(7) No opo na Caixa de Mistura damper nas posies de montagem superior e inferior simultaneamente
(8) Posio de descarga V5 somente fancoil at 20TR Sirocco.

.....................................

3. Nomenclatura do Mdulo Trocador de Calor


YH
Tamanho do gabinete
02, 03, 04, 05, 08, 09,
10, 14, 15, 18, 20, 25,
30, 35, 40 e 50

25

ZZ

E
Embalagem
E - Exportao
B - Nacional

No disponvel
T- Mdulo de trocador de calor

Arranjo
A - Horizontal Sirocco
B - Vertical Sirocco
C - Horizontal Limit Load
D - Vertical Limit Load
E - V5 Sirocco

Filtro (obs.2)
A - Metlico G1 lavvel 1
B - G3 descartvel 1
C - G3 descartvel 2
D - Metlico G1 lavvel 1 + G3 descartvel
E - G2 descartvel 1 + G3 descartvel 1
Z - sem filtro

Nmero de rows x tubos por


circuito conforme tabela 1 pgina 7

No disponvel

Serpentina de aquecimento
(obs.: 3 e 4)(Pg.8)
0 - No
1 - Sim

Nmero de aletas por polegada / Lado


Hidrulica / Revestimento da aleta
A - 8 FPI / ESQ / AL
C - 12 FPI / ESQ / AL
D - 8 FPI / DIR / AL
F - 12 FPI / DIR / AL
G - 8 FPI / ESQ / AD
H - 12 FPI / ESQ / AD
J - 8 FPI / DIR / AD
K - 12 FPI / DIR / AD

12345
Direita
12345
12345
12345
12345
12345
1234567890
123456789012345
123456789012345

Esquerda

Exemplo:
YH05TABFA0ZZZB

Sentido do ar

Mdulo trocador de calor, capacidade nominal 5 TR, horizontal com ventilador Sirocco, filtro G3, serpentina de resfriamento de 4 filas,
8 tubos por circuito, 8 aletas por polegada, sem serpentina de resfriamento, embalagem nacional
OBS.:
Quando o climatizador for equipado com caixa de mistura, o quadro de filtragem passa a fazer parte da caixa de mistura.

.....................................

4. Tabela 1 - Cdigos dos Circuitos


Tubos por circuito
Modelo

Rows
2

02

03

04

05

08

09

10

14

15

18

20

25

30

35

40

50

3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

A
C

A
E

B
F
K

10
B
D
F
J

G
L
P

12

16

18

E
H
L

G
K
C
H
M
Q

20

N0
tubos
em
altura
10

D
J
12

N
R

A
B

C
D

A
E

B
H

A
E

A
C

A
D

A
D

A
C

A
D

A
C

A
C

A
D

A
C

A
B

A
B

B
F
H
N
D
H
M
B
E
H
N
B
E
H
N
D
G
L
B
E
G
L
D
G
L
D
H
M
B
E
H
M

B
E
J
N
C
J

14

E
F
C
F
J
M
D
G
K
P

D
K

G
P
G
L
N

G
K
Q

T
U
L
R

F
K
P

G
L
Q

16

M
Q

18

G
K
Q

16

L
R

M
W

V
X

20

C
J
B
E
H
M
C
H
B
E
H
M
B
E
J
N
C
F
J
N
B

D
F
J

C
D
F

C
D
F

20

F
J
P

N
F
J
M
F
N

24

K
Q

28

K
N

30

T
J
P

K
Q

K
Q

L
R

S
30

F
P
G
K
P

S
36

L
Q

E
38

H
K

38
G

38
G

.....................................

5. Nomenclatura do Mdulo Caixa de Mistura


YH

25

E
Embalagem
E - Exportao
B - Nacional

Tamanho do gabinete
02, 03, 04, 05, 08, 09,
10, 14, 15, 18, 20, 25,
30, 35, 40 e 50

Lado de remoo do filtro ou acesso


(olhando da entrada de ar (obs.6)
L - Esquerda
R - Direita
A - Ambos
OBS.: Lado de remoo no permite Damper

M- Mdulo da Caixa dee Mistura

Arranjo
A - Horizontal Sirocco
B - Vertical Sirocco
C - Horizontal Limit Load
D - Vertical Limit Load

Filtro (obs.2)
A - Metlico G1 lavvel 1
B - G3 descartvel 1
C - G3 descartvel 2
D - Metlico G1 lavvel 1 + G3 descartvel
E - G2 descartvel 1 + G3 descartvel 1
Z - sem filtro

Tamanho do Damper 1
0- sem Damper
A - 100% da vazo
B - 20% da vazo

Posio do Damper 1
(obs.: 5, 6, 7, 8 e 9)
0- sem Damper
1 - Frontal
2 - Superior
3 - Lateral esquerda
4 - Lateral direita

Posio do Damper 2
(obs.: 5, 6, 7, 8 e 9)
0- sem Damper
1 - Frontal
2 - Superior
3 - Lateral esquerda
4 - Lateral direita

Tamanho do Damper 2
0- sem Damper
A - 100% da vazo
B - 20% da vazo

Exemplo:
YH05MAA2B1BRB
Mdulo caixa de mistura, capacidade nominal 5 TR, posio horizontal (ventilador Sirocco),
Damper 1-100% de vazo com posio superior, Damper 2 - 20% de vazo com posio
frontal, filtro G3 descartvel 1 com remoo direita, embalagem nacional.

1
5

Posio dos Dampers


na caixa de mistura

Nota:
Quando o climatizador for equipado com caixa de mistura, o quadro de filtragem passa a
fazer da caixa.
Neste caso no possvel a instalao de quadro de filtros no mdulo trocador de calor.

OBSERVAES:
(1)
A utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (60 Hz).
B utilizado para 440V partida direta
C utilizado para 220V partida direta, 220V partida estrela triangulo e 380V partida direta (50 Hz).
D utilizado para 380V partida estrela triangulo (50 Hz).
E utilizado para 380V partida estrela triangulo (60 Hz).
F e G somente para motores carcaa NEMA (USA)
(2) Quando o Climatizador for equipado com caixa de mistura, o quadro de filtragem passa a fazer parte da caixa. Neste caso selecionar a opo Z - sem filtros
para este campo.
(3) Serpentina de gua quente sempre de 2 filas, 8 aletas/polegada, 4 tubos/circuito e lado de hidrulica igual ao da serpentina de frio. Nmero mximo de rows at
20TR igual a 8, somando serpentina de resfriamento e aquecimento.
(4) A serpentina de aquecimento deve ser acompanhada de uma serpentina de gua gelada.
(5) Posio do damper 100% somente frontal e superior.
(6) No opo na Caixa de Mistura painel de acesso no mesmo lado do damper lateral.
(7) No opo na Caixa de Mistura damper nas posies de montagem superior e inferior simultaneamente
(8) Posio de descarga V5 somente fancoil at 20TR Sirocco.

.....................................

6. Conexes hidrulicas Serpentina de Resfriamento


Tubos por circuito
Modelo Rows
2
02

03

04

05

08

09

10

14

15

18

20

25

30

35

40

50

3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

1-1/4
1-1/4

1-1/2
2

1-1/4
1-1/2
2

10
1
1-1/4
1-1/4
1-1/2

12

18

20
1
1
1-1/4

1-1/4
1-1/4
1
1-1/4
1-1/4
1-1/2

1-1/4
1-1/2
2

16

N0
tubos
em
altura
10

1
1
12

1-1/4
1-1/4

1-1/2
2

1-1/2
2

2
2

1-1/2
2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2

2-1/2
2-1/2
3
2-1/2
3

2-1/2
3

2-1/2
3

2-1/2
3

2
2
2-1/2
2-1/2
2
2-1/2
2-1/2
2
2
2-1/2
2-1/2
2
2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
3

1-1/2
2
1-1/2
2
2
2-1/2
1-1/2
2

14

1-1/2
2
1-1/4
1-1/2
2
2
1-1/4
1-1/2
2
2

1-1/4
1-1/2

1-1/2

1-1/2

1-1/2
1
1-1/4
1-1/4
1-1/2

1-1/2
2
2

1-1/4
1-1/4
2
2

1-1/2
2
2

1-1/2
2
2

16

1-1/4
1-1/2

18

1-1/4
1-1/2
2

16

1-1/4
1-1/2

1-1/2
1-1/2

1-1/4
1-1/2

1-1/2

1-1/2

20

1-1/2
2
2
2
2-1/2
2-1/2
2
2-1/2
2
2
2-1/2
2-1/2
2
2
2-1/2
2-1/2
2
2-1/2
2-1/2
2-1/2
2

2-1/2
2-1/2
3

2-1/2

2-1/2
2-1/2
3

2-1/2

2-1/2
2-1/2
3

2-1/2

20

1-1/2

2
2
2

2-1/2
2
2-1/2
2-1/2
2
2-1/2

28

2
2

30

2
2
2-1/2

2
2

2
2-1/2

2
2

2
30

2
2-1/2
2
2-1/2
2-1/2

24

1-1/2
2

2
36

2
2-1/2

2
38

2
2-1/2

38
2-1/2

38
2-1/2

OBS.:Opcionalmente pode-se escolher o lado das conexes hidrulicas em esquerda e direita (conforme pedido), sendo que
deve-se tomar como referncia, a frente da mquina, vista pelo filtro de ar (retorno). As conexes hidrulicas so do tipo BSP.

.....................................

7. Configurao da Serpentina de Aquecimento- YH


Gabinete

rea
de Face (m2)

Conexo (BSP)

Nmero de
tubos em altura

02

0,16

1-1/4

10

03

0,21

1-1/4

12

04

0,30

1-1/2

14

05

0,38

1-1/2

16

08

0,60

1-1/2

16

09

0,68

1-1/2

18

10

0,76

1-1/2

20

14

0,94

1-1/2

20

15

1,13

24

18

1,36

28

20

1,51

30

25

1,89

30

30

2,27

36

35

2,66

38

40

3,07

38

50

3,40

38

.....................................

8. Disposio e Quantidade de Filtros Planos - YH


453

313

237

286

528

463

Gabinete 8 e 9
Vertical
(6x) 453 X 286

Gabinete 4 e 5
(3x) 313 X 528

Gabinete 2 e 3
(3x) 237 X 463

453

425

425

336

336

Gabinete 8 e 9 Horizontal
10 Horizontal e Vertical
(6x) 453 X 336

379

Gabinete 15
(8x) 425 X 379

Gabinete 14
(8x) 425 X 336

504

384

384

473

567

473

Gabinete 25
(12x) 384 X 473

Gabinete 30
(12x) 384 X 567

Gabinete 18 e 20
(8x) 504 X 473
384

446

644

644

Gabinete 35
(12x) 384 X 644

Gabinete 40
(12x) 446 X 644

486

644

Gabinete 50
(12x) 486 X 644
* Opcionalmente podem ser fornecidos outros tipos de filtros.

10

.....................................

9. Motores Disponveis por Gabinete


Gabinete Ventilador

Motores disponveis
0,50 0,75

1,5

TDA-7/7

TDA-7/7

TDA-9/7

7,5

TDA-10/8

TDA-12/12

TDA-15/11

10

TDA-15/15

10

12,5

15

20

14

2XTDA-12/9

15

2XTDA-12/12

18

2XTDA-15/11

20

2XTDA-15/15

25

2XTDA-18/13

30

2XTDA-18/18

35

2XTDA-18/18

40

3XTDA-18/18

50

3XTDA-18/18

10. Caractersticas Tcnicas dos Motores 60 Hz


Dados dos Motores Eltricos Standard - 2 plos - 60 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

63
3380
1,71
1,97
5,5
0,99
1,14
5,5
0,86
0,99
5,5
0,83

71
3430
2,39
2,75
6,2
1,38
1,59
6,2
1,2
1,38
6,2
0,85

71
3425
3
3,45
7,8
1,74
2,00
7,8
1,5
1,73
7,8
0,83

80
3350
4,3
4,95
7,5
2,49
2,86
7,5
2,15
2,47
7,5
0,86

80
3380
5,46
6,28
7,5
3,16
3,63
7,5
2,73
3,14
7,5
0,89

90S
3465
8,43
9,69
7,8
4,88
5,61
7,8
4,22
4,85
7,8
0,84

90L
3450
11
12,65
7,9
6,37
7,33
7,9
5,5
6,33
7,9
0,86

100L
3485
12,9
14,84
8
7,47
8,59
8
6,45
7,42
8
0,88

6
2
60
112M
3465
15,8
18,17
7,5
9,15
10,52
7,5
7,9
9,09
7,5
0,88

7,5

10

12,5

15

20

25

30

40

112M
3500
19,1
21,97
8
11,1
12,77
8
9,55
10,98
8
0,87

132S
3510
25,5
29,33
7
14,8
17,02
7
12,8
14,72
7
0,88

132M
3510
31
35,65
7,8
17,9
20,59
7,8
15,5
17,83
7,8
0,88

132M
3520
36,9
42,44
8,5
21,4
24,61
8,5
18,5
21,28
8,5
0,89

160M
3540
50,3
57,85
7,8
29,1
33,47
7,8
25,1
28,87
7,8
0,88

160M
3525
61,6
70,84
8
35,7
41,06
8
30,8
35,42
8
0,88

160L
3530
72,1
82,92
8,5
41,7
47,96
8,5
36
41,40
8,5
0,88

200M
3555
99
113,85
7,2
57,3
65,90
7,2
49,5
56,93
7,2
0,88

7,5

10

12,5

15

20

25

30

40

112M
1740
20
23,00
7
11,6
13,34
7
10
11,50
7
0,82

132S
1760
26,6
30,59
8
15,4
17,71
8
13,3
15,30
8
0,83

132M
1755
33,3
38,30
8,7
19,3
22,20
8,7
16,6
19,09
8,7
0,82

132M
1755
39,3
45,20
8,3
22,8
26,22
8,3
19,6
22,54
8,3
0,83

160M
1760
52,6
60,49
6,3
30,5
35,08
6,3
26,3
30,25
6,3
0,83

160L
1760
64,3
73,95
6,5
37,2
42,78
6,5
32,2
37,03
6,5
0,83

180M
1765
75,5
86,83
7,5
43,7
50,26
7,5
37,8
43,47
7,5
0,84

200M
1770
101
116,15
6,6
58,5
67,28
6,6
50,5
58,08
6,6
0,85

Dados dos Motores Eltricos Standard - 4 plos - 60 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1720
2,07
2,38
5
1,2
1,38
5
1,03
1,18
5
0,69

71
1720
2,9
3,34
5,5
1,68
1,93
5,5
1,45
1,67
5,5
0,7

80
1720
3,02
3,47
7,2
1,75
2,01
7,2
1,51
1,74
7,2
0,82

80
1720
4,43
5,09
7,8
2,56
2,94
7,8
2,21
2,54
7,8
0,82

90S
1720
6,12
7,04
6,4
3,54
4,07
6,4
3,06
3,52
6,4
0,78

90L
1730
8,7
10,01
6,8
5,04
5,80
6,8
4,35
5,00
6,8
0,8

100L
1725
11,9
13,69
7,8
6,89
7,92
7,8
5,95
6,84
7,8
0,8

100L
1715
14
16,10
7,6
8,11
9,33
7,6
7
8,05
7,6
0,81

6
4
60
112M
1720
16,4
18,86
8
9,49
10,91
8
8,2
9,43
8
0,84

Legenda:
In = Corrente nominal
CMO = Corrente mxima de operao

.....................................

11

10. Caractersticas Tcnicas dos Motores 60 Hz (continuao)


Dados dos Motores Eltricos Alto Rendimento - 2 plos - 60 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

63
3380
1,68
1,93
5,5
0,97
1,12
5,5
0,84
0,97
5,5
0,8

71
3430
2,35
2,70
6,2
1,36
1,56
6,2
1,17
1,35
6,2
0,83

71
3440
2,92
3,36
7,8
1,69
1,94
7,8
1,46
1,68
7,8
0,83

80
3390
4,02
4,62
7,5
2,33
2,68
7,5
2,01
2,31
7,5
0,87

80
3400
5,61
6,45
7,7
3,25
3,74
7,7
2,81
3,23
7,7
0,84

90S
3430
8
9,20
7,8
4,63
5,32
7,8
4
4,60
7,8
0,85

90L
3430
10,8
12,42
7,8
6,25
7,19
7,8
5,4
6,21
7,8
0,85

100L
3500
13,1
15,07
9
7,58
8,72
9
6,55
7,53
9
0,85

6
2
60
112M
3475
15,1
17,37
8
8,74
10,05
8
7,55
8,68
8
0,89

7,5

10

12,5

15

20

25

30

40

112M
3500
18,9
21,74
8
10,9
12,54
8
9,45
10,87
8
0,86

132S
3515
25
28,75
7,5
14,5
16,68
7,5
12,5
14,38
7,5
0,88

132M
3515
30,7
35,31
7,8
17,8
20,47
7,8
15,4
17,71
7,8
0,88

132M
3510
35,4
40,71
8
20,5
23,58
8
17,7
20,36
8
0,9

160M
3540
49,8
57,27
7,5
28,8
33,12
7,5
24,9
28,64
7,5
0,86

160L
3530
62,1
71,42
8,2
36
41,40
8,2
31
35,65
8,2
0,85

160L
3530
72,1
82,92
8
41,7
47,96
8
36
41,40
8
0,87

200M
3560
98,3
113,05
7,5
56,9
65,44
7,5
49,2
56,58
7,5
0,86

7,5

10

12,5

15

20

25

30

40

112M
1740
20
23,00
8
11,6
13,34
8
10
11,50
8
0,8

132S
1760
26,4
30,36
7,8
15,3
17,60
7,8
13,2
15,18
7,8
0,82

132M
1760
32
36,80
8,5
18,5
21,28
8,5
16
18,40
8,5
0,83

132M
1755
37,5
43,13
8,8
21,7
24,96
8,8
18,8
21,62
8,8
0,84

160M
1755
53,3
61,30
6,7
30,9
35,54
6,7
26,6
30,59
6,7
0,8

160L
1760
64,7
74,41
6,5
37,5
43,13
6,5
32,3
37,15
6,5
0,81

180M
1760
73,9
84,99
7
42,8
49,22
7
37
42,55
7
0,84

200M
1770
99,6
114,54
6,4
57,7
66,36
6,4
49,8
57,27
6,4
0,85

Dados dos Motores Eltricos Alto Rendimento - 4 plos - 60 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
220 CMO(A)
Ip/In(A)
Tenso
In (A)
(Volts)
380 CMO(A)
Ip/In(A)
In (A)
440 CMO(A)
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1700
2,11
2,43
5
1,22
1,40
5
1,05
1,21
5
0,64

71
1700
2,83
3,25
5,5
1,64
1,89
5,5
1,41
1,62
5,5
0,68

80
1730
2,98
3,43
8
1,73
1,99
8
1,49
1,71
8
0,8

80
1700
4,32
4,97
7
2,5
2,88
7
2,16
2,48
7
0,82

90S
1760
6,17
7,10
7,8
3,57
4,11
7,8
3,09
3,55
7,8
0,76

90L
1730
8,28
9,52
7
4,79
5,51
7
4,14
4,76
7
0,82

100L
1720
11,1
12,77
7,5
6,43
7,39
7,5
5,55
6,38
7,5
0,82

100L
1720
13,8
15,87
8
7,99
9,19
8
6,9
7,94
8
0,8

6
4
60
112M
1735
16,4
18,86
6,8
9,49
10,91
6,8
8,2
9,43
6,8
0,81

Legenda:
In = Corrente nominal
CMO = Corrente mxima de operao

11. Caractersticas Tcnicas dos Motores 50 Hz


Dados dos Motores Eltricos Standard 2 plos - 50 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
2780
1,55
1,78
5,5
0,9
1,04
5,5
0,85

71
2780
2,26
2,60
5,5
1,31
1,51
5,5
0,85

80
2770
3,04
3,50
6
1,76
2,02
6
0,85

90S
2840
4,23
4,86
6
2,45
2,82
6
0,87

90L
2850
5,65
6,50
7,5
3,27
3,76
7,5
0,86

90L
2840
8,38
9,64
7
4,85
5,58
7
0,83

100L
2890
10,6
12,19
7,3
6,14
7,06
7,3
0,88

5,5
2
50
112M
2890
14
16,10
7,6
8,11
9,33
,76
0,87

7,5

10

12,5

15

20

25

30

40

132S
2925
18,8
21,62
8
10,9
12,54
8
0,87

132M
2930
24,9
28,64
7,5
14,4
16,56
7,5
0,89

132M
2930
30,6
35,19
7,5
17,7
20,36
7,5
0,88

160M
2950
37,8
43,47
7,5
21,9
25,19
7,5
0,84

160L
2945
50,3
57,85
29,1
33,47
0
0,86

160L
2945
61,5
70,73
8,2
35,6
40,94
8,2
0,86

180L
2950
68,9
79,24
8
39,9
45,89
8
0,91

200M
2960
96,4
110,86
7,4
55,8
64,17
7,4
0,88

7,5

10

12,5

15

20

25

30

40

132S
1470
19,2
22,08
7,3
11,1
12,77
7,3
0,85

132M
1470
26,1
30,02
7,5
15,1
17,37
7,5
0,85

132M
1460
32,5
37,38
8,3
18,8
21,62
8,3
0,85

160M
1470
38,2
43,93
7
22,1
25,42
7
0,84

160L
1460
52,3
60,15
6
30,3
34,85
6
0,83

160L
1470
63,6
73,14
7
36,8
42,32
7
0,84

180L
1470
72,4
83,26
7
41,9
48,19
7
0,87

200M
1475
99,7
114,66
7
57,7
66,36
7
0,85

Dados dos Motores Eltricos Standard 4 plos - 50 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1390
1,88
2,16
4,4
1,09
1,25
4,4
0,7

80
1420
2,47
2,84
6,5
1,43
1,64
6,5
0,78

80
1415
3,14
3,61
6,5
1,82
2,09
6,5
0,82

90S
1440
4,75
5,46
6,5
2,75
3,16
6,5
0,79

90L
1420
5,82
6,69
7,5
3,37
3,88
7,5
0,84

100L
1420
8,48
9,75
7,5
4,91
5,65
7,5
0,82

100L
1420
11,1
12,77
7,5
6,42
7,38
7,5
0,85

5,5
4
50
112M
1430
14,6
16,79
7,5
8,45
9,72
7,5
0,84

Legenda:
In = Corrente nominal
CMO = Corrente mxima de operao

12

.....................................

11. Caractersticas Tcnicas dos Motores 50 Hz (continuao)


Dados dos Motores Eltricos Alto Rendimento 2 plos - 50 Hz
Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
2760
1,49
1,71
5,5
0,86
0,99
5,5
0,88

71
2750
2,14
2,46
5,7
1,24
1,43
5,7
0,88

80
2750
2,87
3,30
6
1,66
1,91
6
0,87

80
2800
4,01
4,61
7,2
2,32
2,67
7,2
0,87

90S
2845
5,37
6,18
7,3
3,11
3,58
7,3
0,87

90L
2850
7,84
9,02
8
4,54
5,22
8
0,86

100L
2880
10,3
11,85
8,2
5,95
6,84
8,2
0,88

5,5
2
50
100L
2885
13,4
15,41
8,2
7,73
8,89
8,2
0,89

7,5

10

12,5

15

20

25

30

40

132S
2930
18,3
21,05
8
10,6
12,19
8
0,87

132S
2915
24,7,
28,41
8
14,3
16,45
8
0,88

132M
2930
29,7
34,16
8,5
17,2
19,78
8,5
0,89

160M
2945
36,8
42,32
8,5
21,3
24,50
8,5
0,85

160L
2930
49,6
57,04
8,2
28,7
33,01
8,2
0,86

160L
2940
59,9
68,89
8,8
34,7
39,91
8,8
0,87

180M
2945
69,3
79,70
8,6
40,1
46,12
8,6
0,89

200L
2950
93,3
107,30
7,4
54
62,10
7,4
0,9

7,5

10

12,5

15

20

25

30

40

132S
1460
18,8
21,62
8,5
10,9
12,54
8,5
0,85

132M
1455
24,9
28,64
8,2
14,4
16,56
8,2
0,88

160M
1465
31,3
36,00
5,6
18,1
20,82
5,6
0,85

160M
1450
37,3
42,90
6
21,6
24,84
6
0,85

160L
1460
51,1
58,77
6,1
29,6
34,04
6,1
0,84

180L
1465
62
71,30
8,1
35,9
41,29
8,1
0,84

180L
1470
71
81,65
8,6
41,1
47,27
8,6
0,87

200L
1475
98,6
113,39
7
57,1
65,67
7
0,85

Dados dos Motores Eltricos Alto Rendimento 4 plos - 50 Hz


Potncia (CV)
N0 de polos
Frequncia (Hz)
Carcaa
RPM Nominal
In (A)
CMO(A)
220
Tenso
Ip/In(A)
(Volts)
In (A)
CMO(A)
380
Ip/In(A)
Fator de Potncia (CV) (100%)

0,5

0,75

1,5

71
1370
1,87
2,15
5
1,08
1,24
5
0,7

80
1410
2,35
2,70
5,7
1,36
1,56
5,7
0,8

80
1400
2,94
3,38
5,5
1,7
1,96
5,5
0,84

90S
1450
4,47
5,14
7,5
2,59
2,98
7,5
0,77

90L
1450
5,86
6,74
7,5
3,39
3,90
7,5
0,79

100L
1420
7,81
8,98
7,4
4,52
5,20
7,4
0,86

100L
1425
10,5
12,08
8,3
6,07
6,98
8,3
0,86

5,5
4
50
112M
1440
14
16,10
6,6
8,1
9,32
6,6
0,85

Legenda:
In = Corrente nominal
CMO = Corrente mxima de operao

12. Ventiladores - Posies de Descarga


Opes de descarga vertical

Opes de descarga horizontal

Descarga Vertical - H1

Descarga Vertical - V1

Descarga Horizontal - V2

Descarga Horizontal - H3

Descarga Horizontal - V3

Descarga para o piso


(Down Flow) - H5
Descarga para o piso
(Down Flow) - V5

Nota 1.: Todos os mdulos so fabricados conforme pedido para montagem vertical ou horizontal. Uma vez definida a fabricao
(vertical ou horizontal) no possvel fazer modificao em campo.

.....................................

Nota 2.: OBS.: As posies de descarga V5 e H5 (Down Flow) somente esto disponveis at capacidade de 20 TR.

13

13. Modelos de Ventiladores - YH


Sirocco

Limit Load

Gabinete Modelo Tamanho

14

Modelo

Tamanho

02

TDA

7/7

LMD-Q

224

03

TDA

7/7

LMD-Q

250

04

TDA

9/7

LMD-Q

315

05

TDA

10/8

LMD-Q

355

08

TDA

12/12

RLD-Q

315

09

TDA

15/11

RLD-Q

355

10

TDA

15/15

RLD-Q

355

14

2 x TDA

12/9

RLD-Q

400

15

2 x TDA

12/12

RLD-Q

450

18

2 x TDA

15/11

RLD-Q

500

20

2 x TDA

15/15

RLD-Q

500

25

2 x TDA

18/13

2 x RLD-Q

400

30

2 x TDA

18/18

2 x RLD-Q

450

35

2 x TDA

18/18

2 x RLD-Q

500

40

3 x TDA

18/18

2 x RLD-Q

500

50

3 x TDA

18/18

2 x RLD-Q

500

.....................................

14. Curva de Performance do Ventilador Sirocco - Gabinete 2 e 3


Ventilador TDA 7 / 7

.....................................

15

15. Curva de Performance do Ventilador Sirocco - Gabinete 4


Ventilador TDA 9 / 7

16

.....................................

16. Curva de Performance do Ventilador Sirocco - Gabinete 5


Ventilador TDA 10 / 8

.....................................

17

17. Curva de Performance do Ventilador Sirocco - Gabinete 8


Ventilador TDA 12 / 12

18

.....................................

18. Curva de Performance do Ventilador Sirocco - Gabinete 9


Ventilador TDA 15 / 11

.....................................

19

19. Curva de Performance do Ventilador Sirocco - Gabinete 10


Ventilador TDA 15 / 15

20

.....................................

20. Curva de Performance do Ventilador Sirocco - Gabinete 14


Ventilador 2 x TDA 12 / 9
NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

.....................................

21

21. Curva de Performance do Ventilador Sirocco - Gabinete 15


Ventilador 2 x TDA 12 / 12
NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

22

.....................................

22. Curva de Performance do Ventilador Sirocco - Gabinete 18


Ventilador 2 x TDA 15 / 11
NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

.....................................

23

23. Curva de Performance do Ventilador Sirocco - Gabinete 15


Ventilador 2 x TDA 15 / 15
NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

24

.....................................

24. Curva de Performance do Ventilador Sirocco - Gabinete 25


Ventilador 2 x TDA 18 / 13
NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

.....................................

25

25. Curva de Performance do Ventilador Sirocco - Gabinete 30 e 35


Ventilador 2 x TDA 18 / 18
NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

26

.....................................

26. Curva de Performance do Ventilador Sirocco - Gabinete 40 e 50


Ventilador 3 x TDA 18 / 18
NOTA: Dividir a vazo de ar por 3 (Ventilador Duplex)

.....................................

27

28

.....................................
O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

Gabinete 8
RLD 315

NOTA: Curvas dos ventiladores Limit Load para


os gabinetes 2 a 5 somente sob consulta

O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

Gabinete 9 e 10
RLD 355
27. Curva de Performance do Ventilador Limit Load - Gabinete 8 e 10

.....................................

29

O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

Gabinete 14
RLD 400

O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

Gabinete 15
RLD 450
28. Curva de Performance do Ventilador Limit Load - Gabinete 14 e 15

30

.....................................
O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

Gabinete 18 e 20
RLD 500

O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

Gabinete 25
2 x RLD 400

29. Curva de Performance do Ventilador Limit Load - Gabinete 18 a 25

.....................................

31

O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

Gabinete 30
2 x RLD 450

NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

Gabinete 35, 40 e 50
2 x RLD 500

NOTA: Dividir a vazo de ar por 2 (Ventilador Duplex)

O desempenho mostrado para instalao tipo B - aspirao livre / descarga dutada (ANSI/AMCA Standard 210-85 figura 7).
Os dados de desempenho no incluem os efeitos ocasionados por restries, obstculos ou acessrios colocados no fluxo de ar.
A potncia absorvida (cv) no inclui as perdas da transmisso.

30. Curva de Performance do Ventilador Limit Load - Gabinete 30 a 50

31. Disposio dos Mdulos - YH Posio Vertical


Os mdulos devem ser montados preferencialmente na seqncia mostrada abaixo:

MV

MV

MT

MCV

MT

32. Disposio dos Mdulos - YH Posio Horizontal

MCV

MT

MV

MT

MV

LEGENDA

MT

32

Mdulo Trocador de Calor

MV

Mdulo Ventilao

MCV

Mdulo Caixa Vazia

.....................................

33. Introduo
As unidades climatizadoras de ar YH so projetados para
instalaes com insuflamento de ar atravs de sistema de dutos
em aplicaes domstica, comercial e industrial, disponveis nas
capacidades de 2 a 50 TRs.

1 - Segurana
Para maior confiabilidade de operao e validade da garantia,
este equipamento deve ser instalado e reparado por instalador
autorizado York. A instalao deve obedecer s normas aplicveis,
particularmente com relao parte eltrica (ponto de fora,
dimensionamento de cabos, seleo da chave seccionadora e
fusveis - disjuntor), mecnica (instalao, acesso para
manuteno, nvel de rudo), renovao e distribuio do ar.
Antes de iniciar os servios de manuteno, desligar a
alimentao eltrica e fixar um aviso de alerta na unidade, alm
de utilizar ferramental e equipamentos de proteo individual (EPI)
adequados.

2 - Recomendaes de transporte
Normalmente, a unidade pode ser movida para uma posio
utilizando um aparelho de iamento ou roletes (cilindros) e sob
nenhuma circunstncia deve ser empurrado sobre apenas a sua
embalagem. Os pallets no devem ser removidos at que a
unidade seja colocada na sua posio. Se a unidade for iada
por um guindaste ou uma talha, barras de proteo e
enchimentos devem ser utilizados para prevenir que as cordas,
os cabos ou as correntes causem possveis danos.

3 - Instalao
3.1. Inspeo
Assim que a unidade for recebida, deve-se inspecionar quanto
a algum dano que possa haver ocorrido durante o transporte. Se
o dano for evidente, deve-se discrimin-lo na nota de entrega da
transportadora e requerer uma inspeo por parte da mesma.
Danos ocorridos e no identificados imediatamente devem
ser reportados dentro de quinze dias aps o recebimento da
mercadoria.
Verifique o equipamento com base na relao de cargas
para verificar se todos os itens foram enviados. Quaisquer faltas
devem ser anotadas na nota de emisso de mercadorias e
reclamadas imediatamente por escrito.
Verifique se as placas de identificao do equipamento esto
em perfeitas condies de leitura.

3.2. Localizao e reas Livres

3.3. Consideraes Acsticas


Com qualquer sistema mecnico, uma certa quantidade de
rudo e vibrao gerada. Para assegurar uma instalao bem
sucedida destas unidades, o sistema de ventilao fixada com
isoladores de vibrao.
Com dutos de ar de insuflamento e de retorno, um colarinho
flexvel deve ser instalado em campo, a fim de se evitar a
transmisso de rudo e vibrao.
Deve-se ter cuidado para isolar a unidade e as tubulaes
das paredes e do teto.
Boas prticas de isolamento e atenuao acstica devem
ser empregadas no projeto da casa de mquinas, dutos de ar,
tubulaes.

3.4. Conexes e Tubulaes de gua


Todo o sistema de tubulaes deve ser instalado de acordo
com a regulamentao das normas locais.
Uma boa instalao deve incluir o seguinte:
1. Eliminadores de vibrao para reduzir a transmisso de
rudos e vibraes para a construo.
2. Vlvulas de servio para isolar a unidade do sistema de
tubulao durante os servios de manuteno.
3. Meios de manter a presso adequada de gua do sistema
(ex.: vlvula reguladora automtica).
4. Instalar indicadores de temperatura e presso na unidade
para auxiliar durante os servios e diagnstico de problemas.
5. Instalao de um filtro para remoo de partculas estranhas
da gua antes de entrar na bomba. Este filtro deve estar localizado
afastado o suficiente da suco da bomba para prevenir a
cavitao da unidade.

3.5. Conexes de Dreno


As conexes para dreno esto localizadas na bandeja inferior:
h duas de cada lado, uma da bandeja do evaporador e outra da
bandeja inferior.
Cada sada de condensado deve ter sua linha de dreno
individual com um sifo que poder ser colocado em qualquer
posio na linha, desde que haja um desnvel mnimo, como
mostrado na figura.
Linhas de dreno devero ser interligadas s tubulaes de
drenagem da construo.
A linha de dreno deve ser isolada termicamente onde houver
risco de condensao externa de gua.

A unidade projetada para a instalao numa superfcie


nivelada e lisa que deve ser capaz de suportar o peso da unidade.
As unidades so construdas para operao ao abrigo do
tempo e no aplicveis em atmosferas midas, corrosivas ou
explosivas.
Na instalao, devem estar previstos drenos de gua,
ventilao e reas para servio, incluindo a remoo de
serpentinas, filtros, ventiladores e motores.

.....................................

33

33. Introduo (continuao)


3.6. Instalao de Dutos de Insuflamento de Ar
A unidade interna YH ou YM fornecida para a instalao em
redes de duto de insuflamento. Os dutos devero ser
dimensionados e executados conforme as normas ABNT para a
distribuio do ar com o menor rudo e consumo de energia. Os
dutos devero ser isolados para reduzir ganhos de calor e evitar
a condensao externa. O isolamento deve incluir uma barreira
contra o vapor para prevenir a absoro de umidade. Em
instalaes de dutos externos, prever proteo contra os efeitos
do tempo.
O acoplamento do duto unidade dever ser feito por
elemento flexvel para reduzir a transmisso de vibrao.

O ajuste da vazo de ar em funo da perda de carga dos


dutos feito pelo ajuste da rotao do ventilador atravs de polia
regulvel.

Dados eltricos
A interligao eltrica deve estar de acordo com o ABNT
NBR 5410.
Uma chave seccionadora com fusveis ou um disjuntor
termomagntico deve ser utilizado num circuito separado do
painel de fora. Este dispositivo deve estar perto da unidade para
convenincia quando em manuteno. Os pontos de conexo de
fora encontram-se do lado direito da unidade.

4 - Operao
Antes da Partida
1. Visualmente verifique a fiao de alimentao de fora
quanto ao dimensionamento e especificao. Deve estar de
acordo com as normas ABNT e/ou locais, bem como o ponto de
fora do equipamento.

7. Verifique se o filtro de ar est perfeitamente colocado. Para


isto, retire as grelhas de retorno. No opere a unidade sem o filtro
de ar.
8. Instale todos painis aps a inspeo interna da unidade.

2. Verifique se a alimentao de energia eltrica est protegida


por chave seccionadora e fusveis.
3. Verifique se a fiao de campo compatvel com os
requerimentos de fora do ponto de alimentao da unidade.
4. Verifique a unidade visualmente quanto a vazamentos no
circuito de gua gelada.
5. Verifique o alinhamento das polias usando o mtodo dos
quatro pontos antes de ajustar a tenso das correia (veja item 5.1
quanto ao alinhamento das polias e tenso da correia).
6. Verifique o alinhamento do ventilador dentro do caracol ao
gir-lo manualmente. Se algum atrito ocorrer, faa as correes
necessrias.

34

9. Verifique se todas as tubulaes tais como a de gua de


resfriamento e de dreno esto prontas e testadas. Os sifes de
dreno devem estar instalados.
10. Verifique se as bombas de gua funcionam corretamente
e as vazes foram ajustadas.
11. Verifique se as vlvulas de servio esto abertas para a
operao apropriada.
12. Certifique-se de que os ventiladores da torre esto ligados
corretamente e que os ventiladores esto girando no sentido
correto.

.....................................

34. Manuteno
1) Generalidades:
A correta e segura manuteno de uma unidade climatizadora
de ar requer certas intervenes que devem ser executadas em
condies de segurana em relao aos equipamentos e as
pessoas.
O acesso unidade deve ocorrer somente quando o(s)
ventilador (es) parou de operar. Devem-se tomar todas as
providncias contra um eventual choque eltrico. Desligue e
trave a chave geral antes de operar de operar qualquer servio
na unidade.
As informaes descritas a seguir representam rotinas mnimas
e bsicas. O asseio do ambiente, o nmero de horas de
operao, so alguns dos fatores que determinam a freqncia
e a extenso dos procedimentos de manuteno a serem
executados. A norma NBR 13.971 da ABNT e demais cdigos de
tcnicas aplicveis devem ser obedecidas. Antes de comear
algum servio de manuteno, vale lembrar que o ventilador foi
selecionado de acordo com certas condies de vazo e
presso. Tudo quanto contribuir para alterar a presso esttica
interna, tal como a obstruo dos filtros e das serpentinas, faz a
unidade funcionar em condies diferentes das originalmente
desenhadas.

2) Transmisso (polias e correias):


Verificar bimestralmente a tenso e o desgaste das correias. Se
certas correias precisarem ser substitudas por causa de seu
desgaste, deve-se trocar o conjunto inteiro por correias com as
mesmas especificaes. Antes de instalar correias novas,
verificar se os sulcos das polias esto lisos, limpos, sem
rachaduras, salincias e livres de toro, graxa, ferrugem ou
outros corpos estranhos. Ajuste a distncia entre as polias de
maneira a poder instalar as correias sem necessidade de forar;
jamais utilize uma chave de fenda ou qualquer outro tipo de
alavanca para inserir ou retirar as correias. Tensione as correias
deslocando o motor em seu suporte e, se necessrio, ajuste o
alinhamento da polia (veja figura abaixo) antes de fixar o motor
em sua devida posio. Utilizar uma rgua ao longo das duas
polias para conferir seu alinhamento. As correias devem estar
paralelas.

3) Alinhamento do Acionamento
O alinhamento das polias do sistema de ventilao feito
pelo mtodo dos quatro pontos que consiste em verificar o
paralelismo entre a polia do ventilador e a do motor, desde que
os seus eixos tambm estejam paralelos.
1. Encoste uma rgua em ambas as polias. A rgua deve
manter contato com as extremidades das duas polias ao mesmo
tempo (fig.5).
2. Se for necessrio realinhar, libere a polia do ventilador,
permitindo que ela se mova ao longo do eixo.

Polia do
ventilador

A rgua tem que estar


paralela s polias
Parafuso de
fixao

Polia do
ventilador

Parte mvel

Parafuso de
ajuste
Rgua

Polia do
motor
Parte fixa

Polia do
motor
Alinhado

No alinhado

Alinhamento incorreto

Fig. 5 - Ajuste das Polias


3. Alinhe-a com a polia do motor utilizando a rgua e fixe-a ao
eixo do ventilador novamente.

3) Ajuste da tenso da correia:


Para o ajuste da tenso na(s) correia(s) afrouxe os parafusos de
fixao do motor na sua base de maneira que no soltem.
Com o motor deslizando sobre sua base, movimente-o at
alcanar a tenso adequada na(s) correia(s), ou seja, uma deflexo
de 15 a 20 mm para uma fora de 4 Kg aplicada no centro da
extenso da correia.
Aperte os parafusos de fixao do motor na sua base aps o
ajuste da tenso.
Importante: essencial uma boa tenso das correias. Se a
tenso for frouxa demais, as correias podero pular para fora e
sero rapidamente deterioradas por causa do aquecimento ou,
por causa de partidas bruscas, podero travar. Se a tenso for
excessiva, um excesso de carga ser exercido sobre as prprias
correias, sobre os rolamentos e sobre os eixos. Isso aumentar
a fora e reduzir vida til do conjunto de ventilao.
Deve se tomar maior ateno ao tencionamento nas 20
primeiras horas de funcionamento de correias novas. O
desgaste deve ser simtrico em ambos os flancos; caso
contrrio, o alinhamento das polias no est correto e dever
ser imediatamente corrigido. Cuide para manter as correias e
os sulcos das polias sempre limpos. No utilize adesivos ou
solventes adesivos.

4) Ajuste da rotao do ventilador do ar de insuflamento:


A velocidade de rotao (RPM) do ventilador de ar de insuflamento
depender da vazo requerida (CFM), dos acessrios da unidade
e das resistncias estticas dos sistemas de dutos de ar de
insuflamento e de retorno. Com estas informaes, a RPM para
o ventilador de insuflamento de ar pode ser determinado com
base nas curvas de performance do ventilador.
Se houver necessidade de alterao na RPM do ventilador, afrouxe
os parafusos de fixao do motor base para liberar a correia.
Ento, aproxime a parte mvel da polia regulvel em direo
parte fixa para aumentar a RPM ou vice-versa para diminu-la.
Depois que o motor do ventilador do ar de insuflamento estiver
operando, ajuste os sistemas de dutos (insuflamento e retorno)
para balancear a distribuio de ar atravs do espao
condicionado.

.....................................

35

PARADA DEFINITIVA, DESMONTAGEM E REMOO


Estes mdulos contm peas em movimento e componentes eltricos que podem constituir um perigo e causar danos fsicos !
Todas as operaes no mesmo devem ser efetuadas por pessoal habilitado, provido de equipamentos de proteo e em
conformidade com as regras aplicveis de segurana.

Ler o manual

Perigo de choque eltrico

Unidade acionada a distncia


Pode partir sem prevenir

1. Interromper todas as fontes de alimentao eltrica dos mdulos, assim como aquelas dos sistemas conectados com os
mesmos. Certificar-se de que todos os dispositivos de interrupo eltrica se encontrem na posio aberta. Os cabos de
alimentao podem ento ser desmontados e retirados. Para saber onde se encontram os pontos de conexo da
unidade, consultar a documentao tcnica.
2. Em regra geral, as unidades monobloco devero ser desmontadas e retiradas de uma s pea. Retirar os eventuais pinos de
fixao e levantar depois os elementos com um equipamento de manipulao de uma capacidade de carga apropriada. Consultar
as informaes da documentao tcnica no que se refere ao peso e aos procedimentos de manipulao recomendados.

Form: F-IOM002-BR(1004)
Substitui: Form: F-IOM002-BR(0904)
R Tomazina, 125 - Quadra 10
Fone: (041) 661-3300
CEP 83325-040

R Joo Tibiri, 900


Fone: (011) 3837-6700
CEP 05077-000

Cond. Portal da Serra


FAX: (041) 661-3397
Pinhais - PR
V. Anastcio
FAX: (011) 3837-6909 O fabricante se reserva no direito de proceder a qualquer modificao sem
So Paulo - S.P. prvio aviso.

Apresentao Tcnica e Comercial

Comfort Package Fan & Coil Unit - YG


Capacidades de 1.360 a 10.200 m/ h

Apresentao Tcnica e Comercial

YG - COMFORT

Introduo
Apresentao da nova linha de climatizadores de ar YG

Modelo Vertical

Comfort Package Fan & Coil Unit

Modelo Vertical com Caixa de Filtragem

Apresentao Tcnica e Comercial

YG - COMFORT

Posicionamento de Mercado
Standard (Conforto)
Foco em preo;
Acessrios Bsicos;
Aplicao: Lojas de shoppings,
edifcios comerciais,
residenciais;

YH - GEMINI

YG - COMFORT

Semi-customizado (Comercial)
Aplicao:Hospitais,aeroportos;
YM - ECLIPSE

Customizado (Especial)
Aplicao: Indstria
alimentcia, farmacutica;

Comfort ackage Fan & Coil Unit

YP - CLEANLINE

Apresentao Tcnica e Comercial

Tpicos e Programao

1.

Apresentao Tcnica YG
1.1 Gabinete ;
1.2 Movimentao de Ar ;
1.3 Transferncia de Calor ;
1.4 Indoor Air Quality ;

1.5 Acessrios e Opcionais.

Comfort Package Fan & Coil Unit

YG - COMFORT

Apresentao Tcnica e Comercial

1.1 Gabinete

Ycomfort Package Fan & Coil Unit

YG - COMFORT

Apresentao Tcnica e Comercial

YG - COMFORT

Modelos Disponveis

10

12 Modelos
12

14

15

As unidades climatizadoras COMFORT , esto disponveis em 12 modelos, com


vazes de ar que variam de 1.360 a 10.200 m3/h, e capacidades nominais de 2 a
15 TR.

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Concepo do Gabinete

Mdulo nico

Os climatizadores de ar modelo YG - COMFORT so fornecidos em mdulo


nico visando oferecer ao cliente um equipamento compacto e de rpida e
simples instalao.

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Estrutura do Gabinete

Cantos em Nylon

Perfil de Alumnio Extrudado

Fabricado em perfis de alumnio extrudado, a estrutura, possui caractersticas de


excelente rigidez e leveza, alm de propriedades no corrosivas.
Os perfis de alumnio so fixados por meio de cantos em nylon.

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Espessura do Painel
Ncleo de PU

25 MM

Todos os painis so em parede dupla, com ncleo isolante em poliuretano


injetado de 25mm de espessura, que proporciona excelente rigidez mecnica e
resistncia trmica do gabinete.

Omfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Acabamento do Painel (Externo e Interno)


Chapa de ao pr-pintado
Excelente resistncia a
corroso
Mantm aspecto visual
agradvel
Facilidade de limpeza

Ext.

Ncleo de PU

Int.

Todos os painis so revestidos com ao galvanizado pr-pintado, tanto interna


como externamente, protegendo assim toda a unidade contra a formao da
indesejvel corroso branca.

10

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Remoo dos Painis

Painel Frontal
Parafuso de Fcil Remoo

Painel Lateral

No mnimo um painel lateral e um painel frontal so removveis.


Os mesmos esto fixados atravs de parafusos de fcil remoo e so tambm
providos de puxadores facilitando o acesso aos componentes internos do
equipamento
11

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

110 mm

Base de Apoio

P de Apoio
O gabinete fornecido com ps de apoio, fabricados em chapa de ao
galvanizado, que confere estabilidade e nivelamento ao equipamento, evitando
assim a necessidade, na maioria das aplicaes, da construo de base em
alvenaria.

12

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

1.2 Movimentao de Ar

13

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Ventiladores Centrfugos

O(s) ventilador(es) centrfugo(s) so de dupla aspirao, de ps curvadas para


frente do tipo sirocco, dimensionados para atender presso esttica total de at
60 mmca. So construdos em chapa de ao com tratamento anticorrosivo, e os
rotores so balanceados dinmica e estaticamente;
Os rolamentos dos ventiladores so do tipo rgido autocompensador de esferas,
auto-lubrificados e blindados com vida til mnima de 40.000 horas;

14

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Motor e Acionamento
O motor eltrico trifsico;
3 fases;
IV plos;
Grau de proteo IP55;
Grau de isolamento classe B;

Fator de servio 1,15;


Opo de motor de alto-rendimento.
O acionamento do motor e ventilador feito
atravs de polias e correias trapezoidais do tipo
V, sendo a polia do motor ajustvel para
motores de at 5 CV;

15

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Base de Inrcia do Sistema de Ventilao

O conjunto motor e ventilador possui uma base de inrcia, que est apoiada em
amortecedores de borracha, permitindo uma operao com baixo nvel de rudo e
vibrao

16

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Posies de Montagem - Vertical

V1

V2

V3
V5

4 diferentes posies de montagem na vertical.

17

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Posies de Montagem - Horizontal

H1

H2

3 diferentes posies de
montagem na horizontal.

H5
18

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

1.3 Transferncia de Calor

19

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Serpentina de Resfriamento e Aquecimento


Opes:
gua gelada;
gua Quente;
Resistncia Eltrica (tipo espiral);

Nmero de Filas:
gua Gelada: 3, 4, 6 e 8
gua Quente: 2

Nmero de Aletas por Polegada: 8 e 12


Dimetro dos Tubos de Cobre:
Circuitos

Vrias opes permitem


atender a diversas
necessidades de aplicao.

Configuraes:
gua Gelada
gua Gelada + gua Quente
gua Gelada + Resistncia Eltrica

20

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Coletores

Dreno para
purga de ar

Dreno para purga


de gua.

Coletores em tubo de cobre e providos de luvas soldadas


em lato com rosca do tipo BSP.

21

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

1.4 Bandeja e Filtros

22

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Bandeja de Condensado

Bandeja em ABS

PU Injetado

A bandeja de recolhimento do condensado fabricada em material termo


plstico, do tipo ABS e isolada termicamente com poliuretano expandido;
A bandeja de recolhimento do condensado possui arestas curvas com caimento
no sentido longitudinal do equipamento.
A conexo de dreno localizada na parte inferior da bandeja e possu conexo do
tipo 7/8 e adaptador solda 40mm em PVC.
23

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

Combinaes de Filtros oferecidas no YG

24

Comfort Package Fan & Coil Unit

YG - COMFORT

Apresentao Tcnica e Comercial

YG - COMFORT

Remoo dos Filtros (Caixilho de Filtros)

Os filtros so alojados em armaes metlicas (caixilhos), de


remoo frontal sem a necessidade do uso de ferramentas.

25

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

1.5 Acessrios e Opcionais

26

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

Acessrios e Opcionais

Serpentina de gua quente;


Resistncias eltricas do tipo U
aletado;
Mdulo caixa de filtragem com ou
sem dampers.
Obs. Na opo com dampers
estes so enviados com o
gabinete e devem ser
instalados em campo.

27

Comfort Package Fan & Coil Unit

YG - COMFORT

Superior

YG - COMFORT
Apresentao Tcnica e Comercial
Mdulo Caixa de Filtragem Posio de Montagem dos Dampers

Lat. Esq.

28

Comfort Package Fan & Coil Unit

Lat. Dir.

Apresentao Tcnica e Comercial

YG - COMFORT

Tabela de Dados Tcnicos


Modelo YG

TR

Altura

mm

882

932

1074

1150

Profundidade

mm

559

624

673

Largura

mm

794

1024

1263

Altura

mm

Profundidade

mm

Vertical

Horizontal

456

Modelo do Ventilador

520

580

624

910

1024

1100

7/7

9/7

10/8

Quantidade de Ventiladores
Vazo de Ar

10

12

1444

1504

1414

14

15
1500

724
1444
673

1784

743

784

1303

869

1404
12/12

15/11

15/15

12/9

12/12

m/h

1360

2040

2720

3400

4080

4760

5440

6120

6800

8160

9520

Mnima

m/h

1224

1836

2448

3060

3672

4284

4896

5508

6120

7344

8568

9180

Mxima

m/h

1496

2244

2992

3740

4488

5236

5984

6732

7480

8976

10472

11220

CV

1,5

1,5

7,5

7,5

7,5

1,29

Tenso

V/F/Hz

rea Filtros de Ar
rea de Face

Polia do Motor Regulvel at 5 CV


m

0,26

0,30

0,46

0,50

0,68

0,68

0,79

0,88

0,91

1,14

1,29

0,16

0,21

0,30

0,38

0,45

0,53

0,60

0,68

0,76

0,91

1,06

10

12

14

Tubos na Altura

16

18

Altura

0,32

0,38

0,44

Compr.
Aletado

0,50

0,56

0,68

Aletas

pol

8 e 12

Filas

3 - 4 - 6 ou 8

Tubos

10200

220 - 380 - 440 / 3 / 60

Transmisso Polia/Correia

Serpentina

7
1303

Nominal

Potncia Mxima

Motor

0,51
0,74

0,89

0,57
1,04

1,18

pol

1,13

20

24

0,64

0,76

1,19

1,19

1,43

1,39

1,49

1/2"

3 filas

3 a 15

2 a 18

7 e 21

3 a 24

4 a 24

4 a 24

3 a 24

3 a 27

3 a 30

3 a 30

3 a 36

3 a 36

4 filas

2 a 10

3 a 12

7 a 28

4 a 32

4 a 16

4 a 16

4 a 32

6 a 36

5 a 40

8 a 40

8 a 48

8 a 48

6 filas

3 a 10

3 a 12

7 a 21

4 a 24

4 a 24

4 a 24

4 a 24

6 a 27

6 a 30

6 a 30

8 a 36

8 a 36

8 filas

4 a 10

3 a 12

7 e 14

4 a 32

4 a 16

4 a 16

4 a 32

8 a 36

5 a 40

5 a 40

12 a 48

12 a 48

N de Circuitos

Conexo
Dreno (Bandeja)

Peso de Embarque
(kg)

29

pol

2 e 3 CIRC=1" 4 a 6 CIRC=1.1/4" 7 a 10 CIRC=1.1/2" 11 a 20 CIRC=2" 21 a 60 CIRC=2.1/2" Acima 60 CIRC=3"

pol

7/8"

3 filas

58

62

83

89

101

113

126

131

137

164

177

183

4 filas

62

67

85

93

107

120

134

141

148

177

188

193

6 filas

68

73

93

103

118

133

149

159

165

197

212

219

8 filas

73

79

101

112

129

146

163

177

182

217

235

244

Md. Ventilador

63

63

80

85

97

109

122

127

133

167

174

178

Md. Caixa de Mistura

42

43

64

65

79

93

107

107

112

135

142

146

Md. Trocador

Comfort Package Fan & Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Resumo
Vazo de ar de 1.360 a 10.200 m3/h;
12 modelos disponveis;
Conceito em mdulo nico :
Menores dimenses e menor peso;
Fcil de transportar;
Rpido e fcil de instalar;
Gabinete mais estanque

Painel de parede dupla de 25mm de espessura;


Acabamento interno e externo do painel com chapa de ao prpintado;
Bandeja em ABS com PU injetado;
Diversas opes de serpentinas e filtros.
30

Comfort Package Fan Coil Unit

Apresentao Tcnica e Comercial

YG - COMFORT

Software de Seleo Eclima

O software de seleo do ECLIPSE, opera em ambiente Windows e


fornecido gratuitamente pela Johnson Controls .
31

Comfort Package Fan & Coil Unit

CLIMATIZADOR DE AR MODELO YG

NDICE

1. CARACTERSTICAS TCNICAS.....................................................................2
2. NOMENCLATURA MDULO TROCADOR E VENTILADOR.....................7
3. CDIGOS DOS CIRCUITOS SERPENTINA RESFRIAMENTO....................9

4. NOMENCLATURA CAIXA DE FILTRAGEM...............................................10


5. SELEO GABINETE......................................................................................................11
6. SOFTWARE SELEO ECLIMA....................................................................11
7. TABELA DADOS TCNICOS..........................................................................12
8. DESEMPENHO TRMICO...............................................................................13
9. CIRCUITOS SERPENTINA DE RESFRIAMENTO........................................14
10.DIMETROS COLETORES SERP. RESFRIAMENTO..................................15
11.DADOS SERPENTINA DE AQUECIMENTO.................................................16
12.RESISTNCIA ELTRICA...............................................................................17
13.COMBINAO FILTROS................................................................................18
14.TIPOS E QUANTIDADES DE FILTROS.........................................................19
15.POSIES DE INSUFLAMENTO....................................................................20
16.OPES MOTORES..........................................................................................20
17.DADOS MOTORES STANDARD.....................................................................21
18.DADOS MOTORES ALTO RENDIMENTO.....................................................21
19.DESEMPENHO VENTILADOR........................................................................22
20.DADOS DIMENSIONAIS..................................................................................25
21.DISPOSIO DOS MDULOS POSIO VERTICAL.................................26
22.DISPOSIO DOS MDULOS POSIO HORIZONTAL...........................26
23.ACSTICA.........................................................................................................27
24.ESPECIFICAO TCNICA............................................................................26

1. CARACTERTICAS TCNICAS

CONCEPO
- Os climatizadores de ar modelo YG - COMFORT so fornecidos em
mdulo nico visando oferecer ao cliente um equipamento compacto e de
simples instalao.
- Esto disponveis em 12 modelos, cobrindo vazes de ar de 1.360 a
10.200 m/ h, e em sete diferentes posies de insuflamento de ar,
incluindo a posio down-flow;

PRINCIPAIS CARACTERSTICAS CONSTRUTIVAS


GABINETE
- De construo robusta, em mdulo nico, o gabinete construdo com
perfis extrudados de alumnio de auto-encaixe acoplados a cantos
especiais de material termoplstico;
-Os painis so do tipo parede dupla rgida, de 25mm de espessura,
revestidos interna e externamente com chapa de ao pr-pintado, pintados
na cor branco-gelo e o seu ncleo isolante em poliuretano expandido;
- A estanqueidade do gabinete garantida por meio de gaxetas autoadesivas de borracha esponjosa, no higroscpica;
- No mnimo um painel lateral e um painel frontal so removveis. Os
mesmos esto fixados atravs de parafusos de fcil remoo e so
tambm providos de puxadores facilitando o acesso aos componentes
internos do equipamento;
- Os mdulos so fornecidos com ps de apoio, fabricados em chapa de
ao galvanizado, com altura de 110 mm;

1. CARACTERSTICAS TCNICAS (cont.)

VENTILADOR
- O(s) ventilador (es) centrfugo(s) so de dupla aspirao, de ps
curvadas para frente do tipo sirocco, dimensionados para atender
presso esttica total de at 60 mmca. So construdos em chapa de ao
com tratamento
anticorrosivo, e os rotores so balanceados dinmica e estaticamente;
- O conjunto ventilador / motor montado sobre uma base anti-vibrante,
com coxins de borracha sinttica para ventiladores Sirocco e coxins de
mola para ventiladores Limit-load
MOTOR
- O motor eltrico, trifsico, para tenso de projeto de 60 ciclos, 3 fases, IV
plos, montado internamente ao gabinete com grau de proteo IP55, grau
de isolamento classe B, conforme Norma EB 120 da ABNT e fator de
servio 1,15.
- O acoplamento ao motor feito atravs de polias e correias trapezoidais
do tipo V, sendo a polia do motor ajustvel para motores de at 5 CV;
SERPENTINA DE RESFRIAMENTO
- A serpentina construda com tubos de cobre sem costura, de dimetro
externo de 12,7 mm;
- Os tubos so montados em arranjo triangular desencontrado com 32 mm
de distncia entre centros na vertical, tendo as fileiras de tubo na
profundidade, uma distncia de 32 mm e podem ser fabricadas com 3, 4, 6
e 8 filas;
- As aletas so corrugadas, fabricadas em alumnio e perfeitamente
fixadas aos tubos por meio de expanso hidrulica. O distanciamento entre
aletas proporcionado nos colarinhos e podem ser fabricadas nas opes
de 8 ou 12 aletas por polegada;
- As soldas das curvas, coletores e acessrios so feitas com material de
contedo mnimo de 2% de prata;
4

1. CARACTERSTICAS TCNICAS (cont.)

- As cabeceiras e requadros da serpentina so construdas em chapas de


ao galvanizado, espessura de 1,5 mm;
- Os coletores da serpentina so fabricados em tubos de cobre e providos
de luvas soldadas em lato com rosca do tipo BSP, para conexo rede
hidrulica.
- Os coletores so dotados de dispositivo de purga de ar e dreno de gua;
BANDEJA
- A bandeja de recolhimento do condensado fabricada em material termo
plstico, do tipo ABS e isolada termicamente com poliuretano expandido;
- A bandeja de recolhimento do condensado possui arestas curvas com
caimento no sentido longitudinal do equipamento. A conexo de dreno
localizada na parte inferior da bandeja e possu conexo do tipo 7/8 e
adaptador solda 40mm em PVC.
FILTROS DE AR
- Os filtros so alojados em armaes metlicas (caixilhos), de remoo
frontal sem a necessidade do uso de ferramentas.
- As armaes metlicas (caixilhos) possuem quatro diferentes opes de
espessura de filtros como segue:

Filtro de 25 mm (1);
Combinao de dois filtros de 25 mm (1);
Filtro de 50 mm (2);
Combinao de um filtro de 25 mm (1) e um filtro de 50 mm (2);

- As seguintes opes de classes de filtros esto disponveis:

Filtro do tipo metlico lavvel, classe G2, espessura de 1;


Filtro do tipo manta sinttica descartvel, classe G4, espessura de
1";

1. CARACTERSTICAS TCNICAS (cont.)

Filtro do tipo manta sinttica descartvel, classe G4, espessura de


2";
Filtro do tipo manta sinttica descartvel, classe G3, espessura de
1";
Porta Mantas para filtro do tipo manta sinttica lavvel, classe G4,
espessura de 1";
Filtro do tipo manta sinttica plissada, classe F5, espessura de 2";
Filtro do tipo tela de nylon, classe G1 em combinao com G4 Porta
Mantas 1"
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1"
em combinao com filtro do tipo manta sinttica plissada, classe
F5, espessura de 2";

ACESSRIOS / OPCIONAIS
Mdulo caixa de filtragem com Dampers de ar de retorno e ar
externo;
Aquecimento por serpentina de gua quente ou por resistncia
eltrica;
Ventilador limit-load;
Motor eltrico de alto rendimento;

2. NOMENCLATURA MDULO TROCADOR VENTILADOR

Digito 1 e 2

Modelo:
YG
Digito 3 e 4

Tamanho do Gabinete:
02, 03, 04,
05, 06, 07,
08, 09, 10,
12,14,15
Digito 5

Mdulo Trocador de Calor


com Ventilador Acoplado
U
Digito 6

Tipo de ventilador:
F - Sirocco
B - Limit Load
Digito 7

Arranjo x Posio de
descarga (obs.:8)(obs.:14):
A-H1
B-H3
*C-H5
D-V1
E-V2
F-V3
*G-V5
Digito 8

Potncia do motor (CV):


A-0,5
B-0,75
C-1
D-1,5
E-2
F-3
G-4
H-5
J-7,5
K-10

L-12,5
M-15
N-20
Digito 9

Alimentao eltrica
(obs.:1):
A-220V/380V / 3f / 60Hz
B-440V / 3f / 60Hz
C-220V/380V / 3f / 50Hz
D-380V/660V / 3f / 50Hz
E-380V/660V / 3f / 60Hz
F-230V/460V / 3f / 60Hz
Digito 10

Rendimento do motor / n.
plos:
P-Standard IEC 4 plos
A- Alto Rendimento IEC 4
plos
*H- Premium Efficiency NEMA 4 plos
D- Standard IEC 2 plos
B-Alto Rendimento IEC 2
plos
C- Premium Efficiency NEMA 2 plos
Digito 11 e 12

Acionamento:
Digito 13

Lado do motor:
L-Esquerda
R-Direita
Digito 14

Filtro (obs.:2):
A- Metlico G2 lavvel 1"
B-G4 descartvel 1"
C-G4 descartvel 2"
D- Metlico G2 lavvel
1"+G4
descartvel 1"
E-G3 descartvel 1"+G4

descartvel 1"
I - G4 Porta Mantas 1"
J- G2 Metlico 1" + G4
Porta Mantas 1"
K - G3 descartvel 1" +
G4 Porta Mantas 1"
L - F5 Plissado 2"
M - G1 + G4 Porta Mantas
1"
N - G4 descartvel 1" + F5
Plissado 2"
P - sem filtro, com caixilho
Z- Sem filtro
Digito 15

Nmero de filas x Tubos


por Circuito: (Conforme
tabela em anexo "Pasta
Tabela")
1 - DX STD(Obs.:12)
2 - DX Ciclo Reverso
3 - DX PLUS
Digito 16

Nmero de aletas por


polegadas / Lado
Hidrulica / Revestimento
da aleta:
A- 8FPI/ESQ/AL
C- 12FPI/ESQ/AL
D- 8FPI/DIR/AL
F- 12FPI/DIR/AL
G- 8FPI/ESQ/AD
H- 12FPI/ESQ/AD
J- 8FPI/DIR/AD
K- 12FPI/DIR/AD
X-DX (Obs.:12)
Digito 17

Serpentina de
Aquecimento (Obs. 3 e 4):
0- No
1- Sim
Digito 18 e 19

Resistncia eltrica:
ZZ - Sem Resistncia

2. NOMENCLATURA MDULO TROCADOR E VENTILADOR (cont.)

OBSERVAES:
(1) F somente para motores carcaa NEMA (USA);
(2) Quando o Climatizador for equipado com caixa de mistura, o quadro de filtragem passa a
fazer parte da caixa. Neste caso selecionar a opo;

(3) "Z - sem filtros" para este campo;


(4) Serpentina de gua quente sempre de 2 filas, 8 aletas/polegada, 4 tubos/circuito e lado
de hidrulica igual ao da serpentina de frio. Nmero mximo de filas at 20TR igual a 8;
(5) A serpentina de aquecimento deve ser acompanhada de uma serpentina de gua gelada
(6) Posio do damper 100% somente frontal e superior.
(7) No opo na Caixa de Mistura painel de acesso no mesmo lado do damper lateral.
(8) No opo na Caixa de Mistura damper nas posies de montagem superior e inferior
simultaneamente
(9) Posio de descarga V5 e H5 somente climatizador at 20TR Sirocco
(10) Posio de descarga V5 e H5 somente climatizador at 20TR Sirocco
(11) No opo damper 1 e 2 na mesma posio
(12) Serpentina DX s opo para Gabinetes de tamanho 05/08/10/15
(13) Opo G e F apenas com ventilador Limit Load ou Airfoil.
(14) Quando a opo serpentina de expanso direta for selecionada no possvel utilizar a
serpentina de aquecimento

3. CDIGOS DOS CIRCUITOS SERPENTINA RESFRIAMENTO

Existem vrios tipos de circuitagem disponveis para as serpentinas de


resfriamento. A tabela abaixo mostra os cdigos para cada tipo de circuitagem das
serpentinas.
Modelo
YG

TUBOS POR CIRCUITO

ROWS

2
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

02
03
04
05

06

07

08
09
10

12

14
15

A
N

C
P

Q
S

H
J

R
S

A
E

A
C

A
D

A
D

A
C

A
C

A
E

B
F
K

10
B
D
F
J

12

18

20

24

32

E
H
L

K
C
H
M
Q

G
L
P

16

D
J
N

A
B
L
A
E
T
U
A
E
T

A
E
T
B
F
H
N
D
H
M
B
E
H
N
B
E
H
N
D
G
L
D
G
L

C
D
B
H

B
H
B
H
C
J
B
E
J
N
C
J

F
C
F
J
M
C
F
J
M
C
F
J
M
D
G
K
P

B
E
H
M
B
E
H
M

G
P
G
L
N

D
K

G
L
N

P
Q

D
K

G
L
N
R
S
M
Q

P
Q

U
S

G
K
Q

P
G
K
Q

C
J

F
K
P
F
V
N
F
V
N

T
U
L
R
X
G
L
Q

L
R
F
P

V
X
T

W
S

R
S
U
J
P
S
U
J
P

V
R

Q
R
K

4. NOMENCLATURA CAIXA DE FILTRAGEM

Dgitos 1 e 2

Modelo
YG
Dgitos 3 e 4

Tamanho do Gabinete:
02, 03, 04,
05, 06, 07,
08, 09, 10,
12,14,15
Dgito 5

Caixa de Filtragem
com damper
M
Dgitos 6

Arranjo:
A- Horizontal Sirocco
B-Vertical Sirocco
C-Horizontal Limit
Load
D-Vertical Limit Load
Digito 7

Tamanho do Damper
1:
0-Sem Damper
A-100% da vazo
Dgitos 8

Posio do Damper 1
(ver desenho)
(obs.:5,6,7,8 e 9):
0-Sem Damper
10

1-Frontal
2-Superior
Dgitos 9

Tamanho do Damper
2:
0-Sem Damper

A-100% da vazo
B-20% da vazo
Dgitos 10

Posio do Damper 2
(ver desenho)
(obs.:5,6,7,8 e 9):
0-Sem Damper
1-Frontal
2-Superior

*G-G4 descartvel
1"+F8 plissado (Limit
Load)
*H-G4 Porta Mantas +
F8 Plissado (Limit
Load)
I - G4 Porta Mantas 1"
J- G2 Metlico 1" + G4
Porta Mantas 1"
K - G3 descartvel 1"
+ G4 Porta Mantas 1"
L - F5 Plissado 2"
M - G1 + G4 Porta
Mantas 1"
N - G4 descartvel 1"
+ F5 Plissado 2"
Dgito 12

Lado de remoo do
filtro ou acesso
(olhando entrada de
ar) (obs. 6)
L-Esquerda

3-Lateral esquerda
4-Lateral direita
Dgito 11

Filtro (obs.:2)(obs.:13):
A- Metlico G2 lavvel
1"
B-G4 descartvel 1"
C-G4 descartvel 2"
D- Metlico G2 lavvel
1"+G4 descartvel 1"
E-G3 descartvel
1"+G4 descartvel 1"
*F-G2 Met. 1"+F8
plissado (Limit Load)

R-Direita
(Lado de remoo no
permite damper)
Dgitos 13

Embalagem:
E - Exportao
B Nacional

5. SELEO DO GABINETE

A tabela abaixo permite uma rpida seleo do gabinete da unidade YG, tendo
como base a rea de face, vazo de ar e velocidade de face.
Velocidade de face (m/s)

Gabinete
YG
02
03
04
05
06
07
08
09
10
12
14
15

1,8

2,2

2,5

2,6

2,8

VZ (m3/h) Cap.(TR) VD(m/s) VZ (m3/h) Cap.(TR) VD(m/s) VZ (m3/h) Cap.(TR) VD(m/s) VZ (m3/h) Cap.(TR) VD(m/s) VZ (m3/h) Cap.(TR) VD(m/s) VZ (m3/h) Cap.(TR) VD(m/s)
1,4
1,8
2,00
2,1
2,2
2,4
979
5,6
1.197
6,9
1.360
7,8
1.414
8,1
1.523
8,7
1.632
9,3
2,2
2,6
3,00
3,1
3,4
3,6
1.469
8,4
1.795
10,3
2.040
11,7
2.122
12,2
2.285
13,1
2.448
14,0
2,9
3,5
4,00
4,2
4,5
4,8
1.958
8,2
2.394
10,1
2.720
11,5
2.829
11,9
3.046
12,8
3.264
13,7
3,6
4,4
5,00
5,2
5,6
6,0
2.448
8,6
2.992
10,5
3.400
11,9
3.536
12,4
3.808
13,4
4.080
14,3
4,3
5,3
6,00
6,2
6,7
7,2
2.936
6,1
3.589
7,5
4.078
8,5
4.241
8,9
4.568
9,6
4.894
10,2
5,0
6,2
7,00
7,3
7,8
8,4
3.427
7,2
4.188
8,8
4.759
10,0
4.950
10,4
5.331
11,2
5.711
12,0
5,8
7,0
8,00
8,3
9,0
9,6
3.917
8,2
4.787
10,0
5.440
11,4
5.658
11,8
6.093
12,8
6.528
13,7
4.406
8,2
5.386
10,0
6.120
11,4
6.365
11,8
6.854
12,7
7.344
13,6
6,5
7,9
9,00
9,4
10,1
10,8
7,2
8,8
10,00
10,4
11,2
12,0
4.896
7,2
5.984
8,7
6.800
9,9
7.072
10,3
7.616
11,1
8.160
11,9
8,6
10,6
12,00
12,5
13,4
14,4
5.875
7,7
7.181
9,5
8.160
10,8
8.486
11,2
9.139
12,0
9.792
12,9
10,1
12,3
14,00
14,6
15,7
16,8
6.854
7,2
8.377
8,8
9.519
10,0
9.900
10,4
10.661
11,2
11.423
12,0
10,8
13,2
15,00
15,6
16,8
18,0
7.344
7,7
8.976
9,4
10.200
10,7
10.608
11,1
11.424
12,0
12.240
12,8

6. SOFTWARE SELEO ECLIMA


As unidades YG possuem uma ampla variedade de serpentinas, ventiladores, motores e acionamentos para
atender as suas necessidades de projeto. O software de seleo do ECLIPSE permite selecionar o
equipamento correto para seu projeto.

11

7. TABELA DADOS TCNICOS

Modelo YG

TR

Altura
Profundidade
Largura

mm
mm
mm

888

Altura
Profundidade
Modelo do Ventilador
Quantidade de Ventiladores

mm
mm

462

Nominal
Vazo de Ar Mnima
Mxima
Potncia
Motor
Mxima
Tenso
Transmisso Polia/Correia
rea Filtros de Ar

m/h
m/h
m/h

1360
1224
1496

2040
1836
2244

2720
2448
2992

3400
3060
3740

4080
3672
4488

4760
4284
5236

5440
4896
5984

6120
5508
6732

6800
6120
7480

8160
7344
8976

9520
8568
10472

10200
9180
11220

CV

1,5

1,5

7,5

7,5

7,5

0,88
0,68
18
0,57

0,91
0,76

1,14
0,91

1,29
1,06

1,29
1,13

1,19

1,19

1,43

1,39

1,49

Vertical

Horizontal

rea de Face
Tubos na Altura
Altura
Compr.
Aletado
Aletas
Filas
Serpentina Tubos

938

1080

571

7
1309

1156
636

806
916
7/7

586
1030
9/7

10

12

1450

1510

1456
679

1506
1796

790
1410

749

1309
12/12

15/11

15/15

875
12/12

12/9

220 - 380 - 440 / 3 / 60


Polia do Motor Regulvel at 5 CV

V/F/Hz
m
m

15

736

1275

630
1106
10/8

14

1420

685

1036
526

0,30
0,21
12
0,38

0,46
0,30
14
0,44

0,50
0,38

0,26
0,16
10
0,32

0,50

0,56

0,68

0,74

0,68
0,45

0,68
0,53

0,79
0,60

16
0,51
0,89

1,04

1,18

20
0,64

24
0,76

8 e 12
3 - 4 - 6 ou 8
1/2"

pol
n
pol
3 filas

3 a 15

2 a 18

7 e 21

3 a 24

4 a 24

4 a 24

3 a 24

3 a 27

3 a 30

3 a 30

3 a 36

3 a 36

4 filas

2 a 10

3 a 12

7 a 28

4 a 32

4 a 16

4 a 16

4 a 32

6 a 36

5 a 40

8 a 40

8 a 48

8 a 48

6 filas

3 a 10

3 a 12

7 a 21

4 a 24

4 a 24

4 a 24

4 a 24

6 a 27

6 a 30

6 a 30

8 a 36

8 a 36

8 filas

4 a 10

3 a 12

7 e 14

4 a 32

4 a 16

4 a 16

4 a 32

8 a 36

5 a 40

5 a 40

12 a 48 12 a 48

N de Circuitos

Conexo
Dreno (Bandeja)

pol
pol
3 filas
4 filas
6 filas
8 filas

Peso
de Md. Trocador
Embarque
(kg)
Md. Ventilador
Md. Caixa de Mistura

2 e 3 CIRC=1" 4 a 6 CIRC=1.1/4" 7 a 10 CIRC=1.1/2" 11 a 20 CIRC=2" 21 a 60 CIRC=2.1/2" Acima 60 CIRC=3"

7/8"
58
62
68
73
63
42

62
67
73
79
63
43

83
85
93
101
80
64

89
93
103
112
85
65

101
107
118
129
97
79

113
120
133
146
109
93

126
134
149
163
122
107

131
141
159
177
127
107

137
148
165
182
133
112

164
177
197
217
167
135

Observaes:
1- Altura: Acrescentar 110 mm na altura devido ao p de apoio
2- Modelo de ventilador: Primeiro nmero indica o dimetro do rotor e o segundo nmero a sua
largura em polegadas
3- rea de filtragem: a rea total dos filtros de ar
4- Potncia Mxima: indica a potncia do motor eltrico prevista no dimensional do gabinete
5- Peso indicado refere-se ao mdulo com o mximo motor e a serpentina sem gua.

12

177
188
212
235
174
142

183
193
219
244
178
146

8. DESEMPENHO TRMICO

Modelo YG
Vazo de Ar Nominal (m/h)
Capacidade Total (kcal/h)
Capacidade Sensvel (kcal/h)
Fator de Calor Sensvel
Capacidade Latente (kcal/h)
Temp. Sada Blbo Seco (C)
3 Filas Temp. Sada Blbo mido (C)
Vazo de gua (m/h)
P gua (mca)
Nmero de circuitos
Velocidade da gua (m/s)
Dimetro Coletores (polegadas)
Capacidade Total (kcal/h)
Capacidade Sensvel (kcal/h)
Fator de Calor Sensvel
Capacidade Latente (kcal/h)
Temp. Sada Blbo Seco (C)
4 Filas Temp. Sada Blbo mido (C)
Vazo gua (m/h)
P gua (mca)
Nmero de circuitos
Velocidade da gua (m/s)
Dimetro Coletores (polegadas)
Capacidade Total (kcal/h)
Capacidade Sensvel (kcal/h)
Fator de Calor Sensvel
Capacidade Latente (kcal/h)
Temp. Sada Blbo Seco (C)
6 Filas Temp. Sada Blbo mido (C)
Vazo gua (m/h)
P gua (mca)
Nmero de circuitos
Velocidade da gua (m/s)
Dimetro Coletores (polegadas)
Capacidade Total (kcal/h)
Capacidade Sensvel (kcal/h)
Fator de Calor Sensvel
Capacidade Latente (kcal/h)
Temp. Sada Blbo Seco (C)
8 Filas Temp. Sada Blbo mido (C)
Vazo gua (m/h)
P gua (mca)
Nmero de circuitos
Velocidade da gua (m/s)
Dimetro Coletores (polegadas)

10

12

14

15

1.360

2.040

2.720

3.400

4.080

4.760

5.440

6.120

6.800

8.160

9.520

10.200

4.145
3.189
0,77
956
18,3
15,3
0,8
0,4
3
0,6
1"
5.828
4.215
0,72
1.614
15.6
13.4
1.1
3,5
2
1.21
1"
7.219
5.301
0,73
1.918
12.8
11.8
1.3
2.3
3
0.99
1"
8.145
5.947
0,73
2.198
11.0
10.6
1.5
1,7
4
0.84
1.1/4"

6.864
1.902
0,28
4.962
18,0
14,8
1,3
1,5
3
1,0
1"
8.297
6.163
0,74
2.135
15.9
13.8
1.5
1,2
4
0.86
1.1/4"
11.030
8.039
0,73
2.990
12.6
11.6
2.0
3,3
4
1.14
1.1/4"
12.191
8.908
0,73
3.283
11.1
10.6
2.2
1,6
6
0.84
1.1/4"

7.882
6.258
0,79
1.624
18,5
15,6
1,4
0,2
7
0,5
1.1/2"
10.438
7.983
0,76
2.455
16.2
14.2
1.9
0.5
7
0.62
1.1/2"
14.102
10.447
0,74
3.655
13.0
12.0
2.5
1,3
7
0.83
1.1/2"
16.540
12.014
0,73
4.526
10.9
10.4
3.0
2,4
7
0.98
1.1/2"

12.038
8.421
0,70
3.616
17,9
14,5
2,3
3,4
4
1,3
1.1/4"
13.300
10.081
0,76
3.219
16,1
14,0
2,4
0,6
8
0,7
1.1/2"
17.910
13.191
0,74
4.719
12,8
11,8
3,2
1,7
8
0,9
1.1/2"
20.917
15.138
0,72
5.779
10,8
10,3
3,8
3,2
8
1,1
1.1/2"

14.119
9.991
0,71
4.128
18,0
14,6
2,8
1,7
6
1,1
1.1/4"
16.591
12.320
0,74
4.272
15,9
13,8
3,0
1,2
8
0,9
1.1/2"
22.056
16.077
0,73
5.979
12,6
11,6
4,0
3,1
8
1,1
1.1/2"
23.306
17.291
0,74
6.016
11,5
11,1
4,2
0,6
16
0,6
2"

16.828
11.762
0,70
5.067
17,9
14,5
3,2
2,8
6
1,2
1.1/4"
19.849
14.556
0,73
5.293
15,8
13,6
3,6
1,9
8
1,0
1.1/2"
24.816
18.350
0,74
6.466
12,9
11,9
4,5
1,3
12
0,9
2"
27.995
20.564
0,73
7.432
11,2
10,8
5,1
1,0
16
0,7
2"

18.116
13.124
0,72
4.992
18,1
14,8
3,3
1,3
8
0,9
1.1/2"
23.130
16.746
0,72
6.384
15,7
13,4
4,2
2,9
8
1,2
1.1/2"
28.746
21.111
0,73
7.635
12,8
11,8
5,2
2,0
12
1,0
2"
32.430
23.699
0,73
8.731
11,1
10,6
5,9
1,4
16
0,8
2"

20.496
14.861
0,73
5.635
18,0
14,8
3,7
1,3
9
0,9
1.1/2"
24.882
18.476
0,74
6.406
15,9
13,8
4,5
1,1
12
0,9
2"
30.985
23.175
0,75
7.809
13,2
12,2
5,6
0,8
18
0,7
2"
36.694
26.777
0,73
9.917
11,0
10,6
6,7
1,5
18
0,9
2"

22.754
16.509
0,73
6.245
18,0
14,8
4,1
1,3
10
0,9
1.1/2"
28.977
21.018
0,73
7.959
15,7
13,4
5,2
2,9
10
1,2
1.1/2"
36.081
26.493
0,73
9.588
12,8
11,8
6,5
2,0
15
1,0
2"
41.817
30.265
0,72
11.552
10,8
10,3
7,6
3,0
16
1,1
2"

28.276
20.084
0,71
8.192
17,9
14,6
5,1
2,5
10
1,2
1.1/2"
31.779
24.131
0,76
7.648
16,1
14,1
5,8
0,5
20
0,7
2"
44.375
32.276
0,73
12.100
12,5
11,5
8,0
3,6
15
1,2
2"
49.871
36.174
0,73
13.697
10,8
10,4
9,0
2,5
20
1,0
2"

27.104
18.353
0,68
8.751
19,8
15,5
4,9
2,2
10
1,1
1.1/2"
30.956
23.232
0,75
7.724
18,0
15,0
5,6
0,5
20
0,6
2"
45.523
32.846
0,72
12.677
14,4
12,6
8,2
3,7
15
1,3
2"
52.557
38.209
0,73
14.349
12,3
11,4
9,5
2,8
20
1,1
2"

35.703
25.184
0,71
10.519
17,9
14,6
6,5
2,9
12
1,2
2"
43.148
31.405
0,73
11.743
15,7
13,5
7,8
2,3
16
1,1
2"
53.817
39.599
0,74
14.217
12,8
11,8
9,8
1,6
24
0,9
2.1/2"
62.604
45.344
0,72
17.259
10,8
10,3
11,3
2,9
24
1,1
2.1/2"

Observaes: Os valores acima tabelados tiveram como base os seguintes dados:


-Temperatura bulbo seco de entrada: 26,7 C
-Temperatura bulbo mido de entrada: 19,4 C
-Temperatura de entrada da gua: 6,7 C
-Temperatura de sada da gua: 12,2 C
-Nmero de aletas por polegada: 8
-Velocidade de face na serpentina: 2,5 m/s

13

9. CIRCUITOS SERPENTINA RESFRIAMENTO

Existem vrios tipos de circuitagem disponveis para as serpentinas de


resfriamento. A tabela abaixo mostra os possveis tipos de circuitos para cada tipo
de serpentina.
Modelo
YG

02
03
04
05

06

07

08
09
10
12
14
15

TUBOS POR CIRCUITO

ROWS

2
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

14

15

5
10

5
10

10
18

21
28

24
32

24

24

24
32

27
36

30
40

30
40

36
48

36
48

9
12

6
8
12

10
3
4
6
8

12

18

20

24

32

2
3
4

5
3
4
6
8

6
9
12

16

N DE
TUBOS
EM
ALTURA
10

2
3
4

12

7
14
21
12
16
24
32
12
16
24

12
16
24
12
16
24
32
18
27
36
15
20
30
40
15
20
30
40

24
36
48
24
36
48

7
14
8
16

8
16
8
16
8
16
9
12
18
24
10
20

14
6
8
12
16
6
8
12
16
6
8
12
16
6
8
12
16

12
16
24
32
12
16
24
32

4
8

7
3
4
6
8

16

4
8

4
6
8

16

4
4

4
8

4
6
8
3
4
6
8

16

4
4

16

4
3

6
9
12

18
10
15
20

10
20

14

10
15
20

12
18
24
12
18
24

6
8
12
16
6
8
12
16

18

6
8
3
5

10

10

5
20

6
8

10
6
8
12
16
6
8
12
16

20

6
8
3

10

5
3

24

8
12
3
8

12

24

10. DIMETRO COLETORES SERPENTINA RESFRIAMENTO

Existem vrios tipos de circuitagem disponveis para as serpentinas de


resfriamento. A tabela abaixo mostra o dimetro dos coletores para cada tipo de
circuitagem das serpentinas.
Modelo
YG

2
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8
3
4
6
8

02
03
04
05
06
07
08
09
10
12
14
15

TUBOS POR CIRCUITO

ROWS

2"

1-1/4"
1-1/2"

1-1/4"
1-1/2"

1-1/2"
2"

2-1/2"
2-1/2"

2-1/2"
2-1/2"

2-1/2"

2-1/2"

2-1/2"
2-1/2"

2-1/2"
2-1/2"

2-1/2"
2-1/2"

2-1/2"
2-1/2"

2-1/2"
2-1/2"

2-1/2"
2-1/2"

1-1/2"
2"

1-1/4"
1-1/2"
2"

10
1"
1-1/4"
1-1/4"
1-1/2"

12

18

20

24

1-1/4"
1"
1"
1-1/4"

1"

1-1/4"

1"

1-1/2"
2"
2-1/2"

1-1/2"
2"

2"
2"
2-1/2"
2-1/2"
2"
2"
2-1/2"

1-1/2"

2"
2"
2-1/2"

1-1/2"

2"
2"
2-1/2"
2-1/2"

1-1/2"

2"
2-1/2"
2-1/2"
2"
2"
2-1/2"
2-1/2"
2"
2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"
2-1/2"

2"
1-1/2"
2"

2"

2"
1-1/2"
2"
2"
2-1/2"
1-1/2"
2"

1-1/2"

2"
1-1/4"
1-1/2"
2"
2"
1-1/4"
1-1/2"
2"
2"
1-1/4"
1-1/2"
2"
2"
1-1/4"
1-1/2"
2"
2"

2"
2"
2-1/2"
2-1/2"
2"
2"
2-1/2"
2-1/2"

1-1/2"

1-1/2"
1"
1-1/4"
1-1/4"
1-1/2"

1-1/4"

1-1/4"

1-1/4"
1-1/2"

1-1/4"
1-1/4"
1-1/2"

1-1/4"

1-1/4"

1-1/4"
1-1/2"

1-1/2"

1-1/4"
1-1/4"
1-1/2"
1"
1-1/4"
1-1/4"
1-1/2"

1-1/4"

1-1/4"

1-1/4"

1-1/4"
1"

1-1/2"

1-1/4"
1-1/2"
2"

2"
1-1/2"
2"
2"

1-1/2"
2"

1-1/4"

1-1/2"
2"
2"
2"
2"
2-1/2"
2"
2"
2-1/2"

1-1/4"
1-1/2"
2"
2"
1-1/4"
1-1/2"
2"
2"

1-1/4"
1-1/2"
1"
1-1/4"

1-1/2"

1-1/4"
1-1/2"
1"

1-1/2"

1-1/2"

1-1/4"
1-1/2"

1-1/2"
1-1/4"
1-1/2"
2"
2"
1-1/4"
1-1/2"
2"
2"

1-1/4"

1-1/4"
1"

1-1/2"

2"
1"
1-1/2"

2"

OBS.: Opcionalmente pode-se escolher o lado das conexes hidrulicas em esquerda e direita
(conforme pedido), sendo que deve-se tomar como referncia, a frente da mquina, vista pelo filtro
de ar (retorno). As conexes hidrulicas so do tipo BSP.

15

32

1"
1"
1-1/4"

1-1/4"
1"
1-1/4"
1-1/4"
1-1/2"

1-1/4"
1-1/2"
2"

16

11. DADOS SERPENTINA DE AQUECIMENTO

16

Modelo
YG

rea de
Face (m)

02
03
04
05
06
07
08
09
10
12
14
15

0,16
0,21
0,30
0,38
0,45
0,53
0,60
0,68
0,76
0,91
1,06
1,13

Nmero
de Filas

Tubos por
Circuito

Dimetro
Coletores

N de
Tubos na
Altura

1-1/4"
1-1/4"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
2"
2"

10
12
14
16
16
16
16
18
20
20
24
24

12. RESISTNCIA ELTRICA

A tabela a seguir mostra as opes disponveis de


resistncias de aquecimento eltrico para cada modelo de
unidade.

CAPACIDADE
MODELO POTNCIA
POTNCIA
QTDE ESTGIOS
YG
TOTAL
POR ESTGIO
UNITRIA (KW)
(KW)
(KW)
03

05

06

07

08

10

12

14

15

17

3
4,5
6
6
9
13,5
6
9
13,5
9
13,5
18
9
13,5
18
12
18
24
12
18
24
15
18
30
15
18
30

3
6
6
6
6
9
6
6
9
6
9
12
6
9
12
6
12
12
6
12
12
6
12
12
6
12
12

1
2
2
2
2
3
2
2
3
2
3
2
2
3
2
2
2
2
2
2
2
2
2
2
2
2
2

1
0,75
1
1
1,5
1,5
1
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
2
1,5
2
2
1,5
2
2,5
1,5
2,5
2,5
1,5
2,5

3
2,25
3
3
4,5
4,5
3
4,5
4,5
4,5
4,5
9
4,5
4,5
9
6
9
12
6
9
12
7,5
9
15
7,5
9
15

13. COMBINAES DE FILTROS

Combinaes de filtros disponveis para a linha YG:


Classificao
NBR 16401
G2
G4
G4
G2 + G4
G3 + G4
G4
G2 + G4

Espessura
1"
1"
2"
1" + 1"
1" + 1"
1"
1" + 1"

G3 + G4
G1 + G4
F5
G4 + F5
G2 + F8

1" + 1"
1"
2"
1" + 2"
1" + 1"

Caractersticas
Metlico Lavvel
Manta Sinttica Descartvel
Manta Sinttica Descartvel
Metlico Lavvel + Manta Sinttica Descartvel
Fibra de vidro Descartvel + Manta Sinttica Descartvel
Porta-Mantas com Manta Sinttica Lavvel
Metlico Lavvel + Porta-Mantas com Manta Sinttica Lavvel
Fibra de vidro Descartvel + Porta-Mantas com Manta Sinttica
Lavvel
Tela Nylon Lavvel + Porta-Mantas com Manta Sinttica Lavvel
Plissado Descartvel
Manta Sinttica Descartvel + Plissado Descartvel
Metlico Lavvel + Plissado em papel de microfibra Descartvel
Manta Sinttica Descartvel + Plissado em papel de microfibra

G4 + F8

1" + 1"

Descartvel
Porta-Mantas com Manta Sinttica Lavvel + Plissado em Papel de

G4 + F8

1" + 1"

microfibra Descartvel

Nota:
Para o mdulo trocador tambm existem as opes:
- Sem filtro e com caixilho (quando filtros so fornecidos pelo cliente)
- Sem filtro e sem caixilho (quando montado com Caixa de Filtragem)

ESPECIFICAES DOS FILTROS


Norma Atual
NBR 16401
G1
G2
G3

Norma Antiga
NBR 6401
GO
G1
G2

MEIO FILTRANTE
Tela de nylon
Metlico
Fibra de vidro

CONSTRUO
Plano
Plano
Plano

TIPO
Lavvel
Lavvel
Descartvel

G3
G4
G4

G3
-

Fibra de vidro
Manta sinttica
Manta sinttica

Plano
Plano
Porta-Mantas

Descartvel
Descartvel
Lavvel

F5

F1

Plissado

Descartvel

F8

F3

Manta sinttica
Papel de
microfibra de
vidro

Plissado

Descartvel

18

14. TIPOS E QUANTIDADES DE FILTROS


Classificao
(NBR 16401)

Caractersticas

G1

Lavvel

G2

Metlico

G3

Descartvel

G4

Porta Mantas

G3

Descartvel

G4

19

Dimenses (mm)
Quantidade por Modelo
Espessura Largura Altura YG02 YG03 YG04 YG05 YG06 YG07 YG08 YG09 YG10 YG12 YG14 YG15
365
2
355
429
2
487
2
470
531
2
393
3
3
580
8
3
452
649
3
6
337
6
566
380
6
6
365
2
353
429
2
487
2
468
531
2
391
3
3
580
3
450
649
3
6
337
6
564
380
6
6
365
2
355
429
2
487
2
470
531
2
393
3
3
580
3
452
649
3
6
337
6
566
380
6
6
25
365
2
355
429
2
487
2
470
531
2
393
3
3
580
3
452
649
3
6
337
6
566
380
6
6
365
2
355
429
2
487
2
470
531
2
393
3
3
580
3
452
649
3
6
337
6
566
380
6
6
365
2
355
429
2
487
2
470
531
2
393
3
3
580
3
452
649
3
6
337
6
566
380
6
6
50
365
2
355
429
2
487
2
470
531
2
393
3
3
580
3
452
649
3
6
337
6
566
380
6
6
rea de Face (m2)
0,26 0,30 0,46 0,50 0,68 0,68 0,79 0,88 0,91 1,14 1,29 1,29

15. POSIES DE INSUFLAMENTO

- Todos os mdulos so fabricados conforme pedido para montagem


vertical ou horizontal. Uma vez definida a fabricao (vertical ou
horizontal) no possvel fazer modificao em campo.
- Posies de descarga V5 e H5 (Down Flow) somente at 20 TR e
ventilador Sirocco.

Mdulo
Vertical

Mdulo
Horizontal

16. OPES DE MOTORES


YG

VENTILADOR REA DE FACE

2
3
4
5
6
7
8
9
10
12
14
15

TDA-7/7
TDA-7/7
TDA-9/7
TDA-10/8
TDA-12/12
TDA-12/12
TDA-12/12
TDA-15/11
TDA-15/15
2xTDA-12/9
2xTDA-12/12
2xTDA-12/12

20

0,16
0,21
0,30
0,38
0,45
0,53
0,60
0,68
0,76
0,94
1,06
1,13

VAZES
MIN
MAX
1037
1728
1361
2268
1944
3240
2462
4104
2916
4860
3434
5724
3888
6480
4406
7344
4925
8208
6091
10152
6869
11448
7322
12204

MOTOR
MIN
MAX
0,5
1
0,5
1,5
0,5
2
0,5
3
0,75
3
0,75
3
0,75
4
1
4
1
5
1,5
7,5
1,5
7,5
1,5
7,5

Motores Disponveis
0,50 0,75 1,00 1,50 2,00 3,00 4,00 5,00 7,50 10,0

17. DADOS DOS MOTORES STANDARD

Potncia (CV)
N. Polos
Frequncia (Hz)
Carcaa
RPM Nominal
In(A)
220 CMO(A)
Ip/In (A)
In(A)
Tenso (Volts) 380 CMO(A)
Ip/In (A)
In(A)
440 CMO(A)
Ip/In (A)
Fator de Potncia (100%)

Potncia (CV)
N. Polos
Frequncia (Hz)
Carcaa
RPM Nominal
In(A)
220 CMO(A)
Ip/In (A)
In(A)
Tenso (Volts) 380 CMO(A)
Ip/In (A)
In(A)
440 CMO(A)
Ip/In (A)
Fator de Potncia (100%)

0,5

0,75

1,5

7,5

10

12,5

15

20

25

30

40

112M
3500
19,1
21,97
8
11,1
12,77
8
9,55
10,98
8
0,87

132S
3510
25,5
29,33
7
14,8
17,02
7
12,8
14,72
7
0,88

132M
3510
31
35,65
7,8
17,9
20,59
7,8
15,5
17,83
7,8
0,88

132M
3520
36,9
42,44
8,5
21,4
24,61
8,5
18,5
21,28
8,5
0,89

160M
3540
50,3
57,85
7,8
29,1
33,47
7,8
25,1
28,87
7,8
0,88

160M
3525
61,6
70,84
8
35,7
41,06
8
30,8
35,42
8
0,88

160L
3530
72,1
82,92
8,5
41,7
47,96
8,5
36
41,40
8,5
0,88

200M
3555
99
113,85
7,2
57,3
65,90
7,2
49,5
56,93
7,2
0,88

63
3380
1,71
1,97
5,5
0,99
1,14
5,5
0,86
0,99
5,5
0,83

71
3430
2,39
2,75
6,2
1,38
1,59
6,2
1,2
1,38
6,2
0,85

71
3425
3
3,45
7,8
1,74
2,00
7,8
1,5
1,73
7,8
0,83

80
3350
4,3
4,95
7,5
2,49
2,86
7,5
2,15
2,47
7,5
0,86

80
3380
5,46
6,28
7,5
3,16
3,63
7,5
2,73
3,14
7,5
0,89

90S
3465
8,43
9,69
7,8
4,88
5,61
7,8
4,22
4,85
7,8
0,84

90L
3450
11
12,65
7,9
6,37
7,33
7,9
5,5
6,33
7,9
0,86

100L
3485
12,9
14,84
8
7,47
8,59
8
6,45
7,42
8
0,88

2
60
112M
3465
15,8
18,17
7,5
9,15
10,52
7,5
7,9
9,09
7,5
0,88

0,5

0,75

1,5

7,5

10

12,5

15

20

25

30

40

100L
1715
14
16,10
7,6
8,11
9,33
7,6
7
8,05
7,6
0,81

4
60
112M
1720
16,4
18,86
8
9,49
10,91
8
8,2
9,43
8
0,84

112M
1740
20
23,00
7
11,6
13,34
7
10
11,50
7
0,82

132S
1760
26,6
30,59
8
15,4
17,71
8
13,3
15,30
8
0,83

132M
1755
33,3
38,30
8,7
19,3
22,20
8,7
16,6
19,09
8,7
0,82

132M
1755
39,3
45,20
8,3
22,8
26,22
8,3
19,6
22,54
8,3
0,83

160M
1760
52,6
60,49
6,3
30,5
35,08
6,3
26,3
30,25
6,3
0,83

160L
1760
64,3
73,95
6,5
37,2
42,78
6,5
32,2
37,03
6,5
0,83

180M
1765
75,5
86,83
7,5
43,7
50,26
7,5
37,8
43,47
7,5
0,84

200M
1770
101
116,15
6,6
58,5
67,28
6,6
50,5
58,08
6,6
0,85

71
1720
2,07
2,38
5
1,2
1,38
5
1,03
1,18
5
0,69

71
1720
2,9
3,34
5,5
1,68
1,93
5,5
1,45
1,67
5,5
0,7

80
1720
3,02
3,47
7,2
1,75
2,01
7,2
1,51
1,74
7,2
0,82

80
1720
4,43
5,09
7,8
2,56
2,94
7,8
2,21
2,54
7,8
0,82

90S
1720
6,12
7,04
6,4
3,54
4,07
6,4
3,06
3,52
6,4
0,78

90L
1730
8,7
10,01
6,8
5,04
5,80
6,8
4,35
5,00
6,8
0,8

100L
1725
11,9
13,69
7,8
6,89
7,92
7,8
5,95
6,84
7,8
0,8

18. DADOS MOTORES ALTO RENDIMENTO


Potncia (CV)
N. Polos
Frequncia (Hz)
Carcaa
RPM Nominal
In(A)
220 CMO(A)
Ip/In (A)
In(A)
Tenso (Volts) 380 CMO(A)
Ip/In (A)
In(A)
440 CMO(A)
Ip/In (A)
Fator de Potncia (100%)

Potncia (CV)
N. Polos
Frequncia (Hz)
Carcaa
RPM Nominal
In(A)
220 CMO(A)
Ip/In (A)
In(A)
Tenso (Volts) 380 CMO(A)
Ip/In (A)
In(A)
440 CMO(A)
Ip/In (A)
Fator de Potncia (100%)

21

0,5

0,75

1,5

7,5

10

12,5

15

20

25

30

40

112M
3500
18,9
21,74
8
10,9
12,54
8
9,45
10,87
8
0,86

132S
3515
25
28,75
7,5
14,5
16,68
7,5
12,5
14,38
7,5
0,88

132M
3515
30,7
35,31
7,8
17,8
20,47
7,8
15,4
17,71
7,8
0,88

132M
3510
35,4
40,71
8
20,5
23,58
8
17,7
20,36
8
0,9

160M
3540
49,8
57,27
7,5
28,8
33,12
7,5
24,9
28,64
7,5
0,86

160M
3530
62,1
71,42
8,2
36
41,40
8,2
31
35,65
8,2
0,85

160L
3530
72,1
82,92
8
41,7
47,96
8
36
41,40
8
0,87

200M
3560
98,3
113,05
7,5
56,9
65,44
7,5
49,2
56,58
7,5
0,86

63
3380
1,68
1,93
5,5
0,97
1,12
5,5
0,84
0,97
5,5
0,8

71
3430
2,35
2,70
6,2
1,36
1,56
6,2
1,17
1,35
6,2
0,83

71
3440
2,92
3,36
7,8
1,69
1,94
7,8
1,46
1,68
7,8
0,83

80
3390
4,02
4,62
7,5
2,33
2,68
7,5
2,01
2,31
7,5
0,87

80
3400
5,61
6,45
7,7
3,25
3,74
7,7
2,81
3,23
7,7
0,84

90S
3430
8
9,20
7,8
4,63
5,32
7,8
4
4,60
7,8
0,85

90L
3430
10,8
12,42
7,8
6,25
7,19
7,8
5,4
6,21
7,8
0,85

100L
3500
13,1
15,07
9
7,58
8,72
9
6,55
7,53
9
0,85

2
60
112M
3475
15,1
17,37
8
8,74
10,05
8
7,55
8,68
8
0,89

0,5

0,75

1,5

7,5

10

12,5

15

20

25

30

40

100L
1720
13,8
15,87
8
7,99
9,19
8
6,9
7,94
8
0,8

4
60
112M
1735
16,4
18,86
6,8
9,49
10,91
6,8
8,2
9,43
6,8
0,81

112M
1740
20
23,00
8
11,6
13,34
8
10
11,50
8
0,8

132S
1760
26,4
30,36
7,8
15,3
17,60
7,8
13,2
15,18
7,8
0,82

132M
1760
32
36,80
8,5
18,5
21,28
8,5
16
18,40
8,5
0,83

132M
1755
37,5
43,13
8,8
21,7
24,96
8,8
18,8
21,62
8,8
0,84

160M
1755
53,3
61,30
6,7
30,9
35,54
6,7
26,6
30,59
6,7
0,8

160L
1760
64,7
74,41
6,5
37,5
43,13
6,5
32,3
37,15
6,5
0,81

180M
1760
73,9
84,99
7
42,8
49,22
7
37
42,55
7
0,84

200M
1770
99,6
114,54
6,4
57,7
66,36
6,4
49,8
57,27
6,4
0,85

71
1700
2,11
2,43
5
1,22
1,40
5
1,05
1,21
5
0,64

71
1700
2,83
3,25
5,5
1,64
1,89
5,5
1,41
1,62
5,5
0,68

80
1730
2,98
3,43
8
1,73
1,99
8
1,49
1,71
8
0,8

80
1700
4,32
4,97
7
2,5
2,88
7
2,16
2,48
7
0,82

90S
1760
6,17
7,10
7,8
3,57
4,11
7,8
3,09
3,55
7,8
0,76

90L
1730
8,28
9,52
7
4,79
5,51
7
4,14
4,76
7
0,82

100L
1720
11,1
12,77
7,5
6,43
7,39
7,5
5,55
6,38
7,5
0,82

15
rpm bhp
1.078 0,19
1.088 0,21
1.110 0,23
1.135 0,26
1.160 0,29
1.190 0,32
1.220 0,36
1.253 0,40
1.262 0,41

20
rpm bhp
1.232 0,25
1.235 0,27
1.250 0,29
1.270 0,32
1.290 0,35
1.315 0,39
1.340 0,43
1.370 0,48
1.378 0,49

25
rpm bhp
930 0,23
1.368 0,34
1.375 0,36
1.390 0,40
1.405 0,43
1.425 0,47
1.445 0,51
1.473 0,56
1.480 0,57

Presso Esttica Total (mmca)


30
35
40
rpm bhp rpm bhp rpm bhp
1.020 0,28 1.105 0,33 1.190 0,38
1.500 0,41 1.625 0,48 1.750 0,56
1.500 0,43 1.615 0,51 1.730 0,59
1.510 0,48 1.620 0,55 1.730 0,63
1.520 0,52 1.625 0,60 1.730 0,67
1.535 0,55 1.638 0,64 1.740 0,72
1.550 0,59 1.650 0,68 1.750 0,77
1.575 0,64 1.670 0,74 1.765 0,83
1.582 0,66 1.676 0,75 1.771 0,84

45
rpm bhp
x
x
x
x
1.840 0,68
1.835 0,72
1.830 0,76
1.835 0,82
1.840 0,87
1.855 0,92
1.860 0,94

50
rpm bhp
x
x
x
x
1.950 0,77
1.940 0,81
1.930 0,85
1.930 0,91
1.930 0,97
1.945 1,02
1.949 1,04

55
rpm bhp
x
x
x
x
2.060 0,86
2.045 0,91
2.030 0,95
2.025 1,01
2.020 1,06
2.030 1,13
2.034 1,15

60
rpm bhp
x
x
x
x
2.170 0,95
2.150 1,00
2.130 1,05
2.120 1,11
2.110 1,16
2.115 1,23
2.118 1,25

YG03

1.400
1.500
1.600
1.700
1.900
2.000
2.100
2.200
2.300

1.030
1.065
1.100
1.135
1.210
1.250
1.290
1.330
1.375

0,22
0,25
0,28
0,32
0,41
0,45
0,50
0,56
0,63

1.160
1.190
1.220
1.253
1.320
1.355
1.393
1.430
1.473

0,29
0,32
0,36
0,40
0,49
0,54
0,60
0,66
0,73

1.290
1.315
1.340
1.370
1.430
1.460
1.495
1.530
1.570

0,35
0,39
0,43
0,48
0,57
0,63
0,69
0,76
0,83

1.405
1.425
1.445
1.473
1.528
1.555
1.588
1.620
1.658

0,43
0,47
0,51
0,56
0,67
0,72
0,79
0,85
0,93

1.520
1.535
1.550
1.575
1.625
1.650
1.680
1.710
1.745

0,52
0,55
0,59
0,64
0,76
0,81
0,88
0,95
1,03

1.625
1.638
1.650
1.670
1.715
1.740
1.768
1.795
1.825

0,60
0,64
0,68
0,74
0,85
0,91
0,98
1,06
1,14

1.730
1.740
1.750
1.765
1.805
1.830
1.855
1.880
1.905

0,67
0,72
0,77
0,83
0,95
1,01
1,09
1,16
1,25

1.830
1.835
1.840
1.855
1.890
1.910
1.933
1.955
1.980

0,76
0,82
0,87
0,92
1,05
1,11
1,19
1,27
1,36

1.930
1.930
1.930
1.945
1.975
1.990
2.010
2.030
2.055

0,85
0,91
0,97
1,02
1,15
1,22
1,30
1,39
1,48

2.030
2.025
2.020
2.030
2.055
2.070
2.088
2.105
2.128

0,95
1,01
1,06
1,13
1,26
1,33
1,41
1,50
1,59

2.130
2.120
2.110
2.115
2.135
2.150
2.165
2.180
2.200

1,05
1,11
1,16
1,23
1,37
1,44
1,53
1,61
1,71

YG04

2.000
2.200
2.400
2.600
2.700
2.800
3.000
3.200
3.240

740
770
800
840
860
880
920
960
968

0,27
0,32
0,38
0,46
0,50
0,55
0,66
0,78
0,81

850
870
900
930
945
960
990
1.030
1.038

0,32
0,39
0,46
0,55
0,59
0,63
0,74
0,85
0,88

960
970
990
1.020
1.030
1.040
1.070
1.100
1.106

0,39
0,46
0,55
0,63
0,68
0,73
0,84
0,95
0,97

1.060
1.070
1.080
1.100
1.110
1.120
1.150
1.170
1.174

0,46
0,53
0,62
0,71
0,76
0,81
0,94
1,06
1,09

1.150
1.160
1.170
1.180
1.190
1.200
1.220
1.250
1.256

0,53
0,62
0,70
0,80
0,85
0,91
1,04
1,16
1,19

1.240
1.250
1.250
1.260
1.270
1.280
1.300
1.320
1.324

0,62
0,70
0,78
0,90
0,95
1,01
1,13
1,27
1,30

1.330
1.330
1.330
1.340
1.345
1.350
1.370
1.390
1.394

0,69
0,77
0,87
0,98
1,04
1,11
1,23
1,37
1,40

1.410
1.410
1.410
1.420
1.425
1.430
1.440
1.450
1.452

0,77
0,85
0,97
1,08
1,14
1,20
1,33
1,48
1,51

1.490
1.480
1.480
1.490
1.495
1.500
1.510
1.520
1.522

0,85
0,94
1,05
1,16
1,23
1,30
1,44
1,60
1,63

1.560
1.560
1.560
1.560
1.560
1.560
1.570
1.580
1.582

0,94
1,04
1,13
1,26
1,33
1,40
1,54
1,71
1,74

1.630
1.630
1.620
1.620
1.625
1.630
1.640
1.640
1.640

1,02
1,12
1,23
1,36
1,43
1,50
1,65
1,82
1,85

2.462
2.600
2.800
3.000
3.200
3.400
3.700
3.900
4.000

676
690
710
740
760
790
830
855
870

0,30
0,34
0,39
0,46
0,53
0,60
0,74
0,84
0,90

770
780
800
825
840
865
905
928
940

0,38
0,42
0,48
0,55
0,63
0,71
0,85
0,96
1,02

863
870
890
910
920
940
980
1.000
1.010

0,47
0,50
0,57
0,64
0,73
0,81
0,97
1,08
1,13

948
955
970
985
995
1.015
1.045
1.065
1.075

0,55
0,60
0,67
0,74
0,83
0,92
1,08
1,20
1,26

1.033
1.040
1.050
1.060
1.070
1.090
1.110
1.130
1.140

0,64
0,69
0,76
0,84
0,92
1,02
1,19
1,32
1,39

1.107
1.110
1.120
1.130
1.140
1.155
1.173
1.190
1.200

0,74
0,78
0,86
0,95
1,04
1,14
1,31
1,44
1,51

1.180
1.180
1.190
1.200
1.210
1.220
1.235
1.250
1.260

0,83
0,88
0,97
1,05
1,15
1,26
1,44
1,57
1,64

1.250
1.250
1.255
1.260
1.270
1.280
1.295
1.308
1.315

0,93
0,99
1,07
1,16
1,27
1,38
1,56
1,70
1,77

1.320
1.320
1.320
1.320
1.330
1.340
1.355
1.365
1.370

1,03
1,09
1,18
1,27
1,39
1,50
1,69
1,83
1,90

1.383
1.380
1.380
1.380
1.390
1.395
1.410
1.420
1.425

1,15
1,20
1,30
1,39
1,51
1,62
1,82
1,96
2,04

1.447
1.440
1.440
1.440
1.450
1.450
1.465
1.475
1.480

1,26
1,32
1,41
1,51
1,62
1,75
1,95
2,09
2,17

YG02

10
rpm bhp
924 0,14
940 0,15
970 0,17
1.000 0,20
1.030 0,22
1.065 0,25
1.100 0,28
1.135 0,32
1.146 0,33

YG05

19. DESEMPENHO VENTILADORES

Vazo de
Ar
(m3/h)
1.036
1.100
1.200
1.300
1.400
1.500
1.600
1.700
1.728

Notas:
(1) Condies do ar: Temperatura 20 C e presso baromtrica de 760 mmHg;
(2) A pressao esttica total a soma das seguintes presses: externa requerida, perda de presso nas serpentinas e perdas nos filtros;
(3) Calor gerado pelo motor do ventilador (MBh)= 3,15 x BHP

22

Vazo de
Ar
(m3/h)
2.462
2.600
2.800
3.000
3.200
3.400
3.700
3.900
4.000
3.000
3.300
3.500
3.700
3.900
4.100
4.300
4.500
4.700
4.900
Vazo de
Ar
(m3/h)
3.500
3.800
4.100
4.400
4.700
4.800
5.000
5.300
5.600
5.700
4.000
4.300
4.600
4.900
5.200
5.500
5.800
6.100
6.400
6.480

YG08

YG07

YG06

YG05

19. DESEMPENHO VENTILADORES (cont.)


10
rpm bhp
676 0,30
690 0,34
710 0,39
740 0,46
760 0,53
790 0,60
830 0,74
855 0,84
870 0,90

15
rpm bhp
770 0,38
780 0,42
800 0,48
825 0,55
840 0,63
865 0,71
905 0,85
928 0,96
940 1,02

520
520
523
528
535
545
555
565
575
585

625
625
626
629
633
638
644
651
659
666

0,28
0,33
0,37
0,40
0,44
0,49
0,55
0,60
0,67
0,74

0,52
0,57
0,61
0,66
0,71
0,76
0,82
0,88
0,95
1,02

15
rpm bhp
626 0,49
630 0,55
638 0,63
648 0,71
659 0,81
663 0,84
670 0,91
681 1,03
693 1,16
696 1,21

20
rpm bhp
730 0,61
730 0,69
730 0,76
735 0,85
743 0,95
745 0,98
750 1,05
758 1,18
765 1,31
768 1,35

25
rpm bhp
814 0,76
810 0,83
810 0,92
813 1,01
816 1,11
818 1,14
820 1,22
828 1,34
835 1,48
838 1,53

540
555
570
585
600
615
630
653
670
674

635
644
655
666
678
689
700
719
733
736

730
733
740
748
755
763
770
785
795
797

810
811
815
819
825
833
840
851
860
862

890
890
890
890
895
903
910
918
925
927

0,74
0,82
0,91
1,02
1,13
1,26
1,40
1,56
1,73
1,78

820
816
814
811
810
810
811
814
816
819

0,67
0,72
0,76
0,81
0,86
0,92
0,98
1,04
1,11
1,18

Presso Esttica Total (mmca)


30
35
40
rpm bhp rpm bhp rpm bhp
1.033 0,64 1.107 0,74 1.180 0,83
1.040 0,69 1.110 0,78 1.180 0,88
1.050 0,76 1.120 0,86 1.190 0,97
1.060 0,84 1.130 0,95 1.200 1,05
1.070 0,92 1.140 1,04 1.210 1,15
1.090 1,02 1.155 1,14 1.220 1,26
1.110 1,19 1.173 1,31 1.235 1,44
1.130 1,32 1.190 1,44 1.250 1,57
1.140 1,39 1.200 1,51 1.260 1,64

10
rpm bhp
523 0,37
530 0,42
545 0,49
560 0,57
575 0,67
580 0,70
590 0,77
605 0,89
620 1,02
625 1,06

0,60
0,68
0,77
0,88
0,99
1,12
1,25
1,41
1,58
1,62

730
730
730
730
730
730
733
738
743
748

25
rpm bhp
948 0,55
955 0,60
970 0,67
985 0,74
995 0,83
1.015 0,92
1.045 1,08
1.065 1,20
1.075 1,26

910 0,81 985 0,98 1.060 1,15


903 0,88 978 1,04 1.053 1,21
898 0,92 973 1,09 1.048 1,26
893 0,96 968 1,13 1.043 1,31
890 1,01 964 1,19 1.038 1,36
890 1,07 961 1,25 1.033 1,42
890 1,14 960 1,31 1.030 1,49
890 1,20 960 1,38 1.030 1,56
890 1,27 960 1,45 1.030 1,63
890 1,35 960 1,53 1.030 1,71
Presso Esttica Total (mmca)
30
35
40
rpm bhp rpm bhp rpm bhp
898 0,92 973 1,09 1.048 1,26
890 0,98 965 1,16 1.040 1,33
890 1,07 961 1,25 1.033 1,42
890 1,17 960 1,35 1.030 1,53
890 1,27 960 1,45 1.030 1,63
890 1,31 960 1,49 1.030 1,67
890 1,39 960 1,57 1.030 1,75
898 1,51 964 1,70 1.030 1,90
905 1,65 968 1,85 1.030 2,04
908 1,70 969 1,90 1.030 2,09

0,47
0,55
0,63
0,74
0,85
0,97
1,11
1,25
1,42
1,47

0,40
0,45
0,49
0,53
0,58
0,63
0,68
0,74
0,81
0,88

20
rpm bhp
863 0,47
870 0,50
890 0,57
910 0,64
920 0,73
940 0,81
980 0,97
1.000 1,08
1.010 1,13

0,89
0,98
1,07
1,18
1,30
1,43
1,58
1,74
1,91
1,96

1,04
1,14
1,23
1,35
1,47
1,60
1,75
1,92
2,09
2,14

963
960
960
960
963
966
970
978
983
984

1,22
1,31
1,41
1,53
1,66
1,80
1,95
2,12
2,30
2,35

1.035
1.030
1.030
1.030
1.030
1.030
1.030
1.038
1.040
1.040

1,39
1,49
1,60
1,71
1,85
2,00
2,14
2,32
2,51
2,56

45
rpm bhp
1.250 0,93
1.250 0,99
1.255 1,07
1.260 1,16
1.270 1,27
1.280 1,38
1.295 1,56
1.308 1,70
1.315 1,77

50
rpm bhp
1.320 1,03
1.320 1,09
1.320 1,18
1.320 1,27
1.330 1,39
1.340 1,50
1.355 1,69
1.365 1,83
1.370 1,90

55
rpm bhp
1.383 1,15
1.380 1,20
1.380 1,30
1.380 1,39
1.390 1,51
1.395 1,62
1.410 1,82
1.420 1,96
1.425 2,04

60
rpm bhp
1.447 1,26
1.440 1,32
1.440 1,41
1.440 1,51
1.450 1,62
1.450 1,75
1.465 1,95
1.475 2,09
1.480 2,17

1.120
1.118
1.113
1.108
1.103
1.098
1.095
1.095
1.094
1.091

x
x
1.178
1.173
1.168
1.163
1.160
1.160
1.158
1.153

x
x
1.240
1.235
1.228
1.223
1.219
1.216
1.214
1.211

x
x
x
x
1.288
1.283
1.278
1.273
1.270
1.270

45
rpm bhp
1.113 1,45
1.105 1,53
1.098 1,62
1.095 1,73
1.094 1,84
1.093 1,88
1.090 1,96
1.090 2,10
1.090 2,25
1.090 2,31

50
rpm bhp
1.178 1,65
1.170 1,72
1.163 1,82
1.160 1,93
1.158 2,04
1.155 2,09
1.150 2,17
1.150 2,31
1.150 2,46
1.150 2,52

55
rpm bhp
1.240 1,85
1.230 1,93
1.223 2,03
1.218 2,14
1.214 2,26
1.213 2,30
1.210 2,39
1.206 2,53
1.205 2,69
1.205 2,74

60
rpm bhp
x
x
1.290 2,14
1.283 2,25
1.275 2,35
1.270 2,47
1.270 2,51
1.270 2,60
1.263 2,75
1.260 2,50
1.260 2,54

1.100
1.095
1.095
1.091
1.090
1.090
1.090
1.094
1.095
1.095

1.165
1.160
1.160
1.153
1.150
1.150
1.150
1.150
1.150
1.150

1.225
1.219
1.215
1.211
1.208
1.205
1.205
1.205
1.205
1.205

1.285
1.278
1.270
1.270
1.265
1.260
1.260
1.260
1.260
1.260

1,34
1,40
1,45
1,50
1,56
1,62
1,69
1,76
1,84
1,92

1,59
1,69
1,80
1,92
2,05
2,20
2,36
2,54
2,73
2,78

x
x
1,65
1,70
1,75
1,82
1,89
1,96
2,04
2,13

1,79
1,89
2,00
2,13
2,26
2,41
2,58
2,75
2,53
2,57

Notas:
(1) Condies do ar: Temperatura 20 C e presso baromtrica de 760 mmHg;
(2) A pressao esttica total a soma das seguintes presses: externa requerida, perda de presso nas serpentinas e perdas nos filtros;
(3) Calor gerado pelo motor do ventilador (MBh)= 3,15 x BHP

23

x
x
1,85
1,90
1,97
2,03
2,10
2,18
2,26
2,34

2,00
2,10
2,21
2,34
2,48
2,63
2,80
2,56
2,73
2,77

x
x
x
x
2,18
2,25
2,32
2,39
2,47
2,56

1,58
2,32
2,42
2,56
2,70
2,45
2,59
2,75
2,93
2,98

10
rpm bhp
460 0,60
470 0,69
480 0,78
500 0,90
510 1,01
x
x
x
x
x
x
x
x
x
x

15
rpm bhp
530 0,77
540 0,85
550 0,97
560 1,08
570 1,19
580 1,33
600 1,47
610 1,64
630 1,81
x
x

20
rpm bhp
590 0,92
600 1,02
610 1,13
610 1,26
620 1,40
630 1,54
645 1,69
660 1,85
675 2,03
690 2,28

25
rpm bhp
660 1,08
660 1,19
670 1,32
670 1,46
680 1,60
690 1,75
695 1,92
710 2,09
715 2,28
730 2,51

Presso Esttica Total (mmca)


30
35
40
rpm bhp rpm bhp rpm bhp
720 1,23 770 1,40 830 1,57
720 1,36 770 1,54 830 1,71
720 1,50 780 1,68 830 1,86
730 1,64 780 1,82 830 2,02
730 1,79 780 1,99 830 2,18
740 1,96 780 2,16 830 2,37
745 2,14 795 2,35 840 2,57
750 2,31 800 2,55 850 2,77
765 2,51 805 2,76 850 2,56
775 2,77 820 2,59 860 2,81

45
rpm bhp
880 1,75
880 1,89
880 2,04
880 2,21
880 2,39
880 2,58
885 2,79
890 2,58
895 2,56
900 2,81

50
rpm bhp
940 1,92
930 2,07
930 2,24
930 2,41
930 2,59
930 2,79
930 2,58
930 2,77
935 2,56
940 2,81

YG10

5.100
5.400
5.700
6.000
6.300
6.600
7.000
7.400
7.800
8.200

428
435
440
440
448
455
465
475
485
500

0,57
0,62
0,68
0,76
0,83
0,92
1,04
1,18
1,32
1,48

509
513
515
515
523
528
533
540
550
563

0,76
0,83
0,89
0,97
1,05
1,14
1,28
1,42
1,58
1,75

590
590
590
590
598
600
600
605
615
625

0,96
1,03
1,11
1,19
1,27
1,37
1,51
1,66
1,83
2,01

661
660
660
660
660
660
663
668
673
680

1,18
1,26
1,34
1,43
1,52
1,63
1,77
1,93
2,11
2,30

733
730
730
730
723
720
725
730
730
735

1,40
1,48
1,57
1,67
1,77
1,88
2,04
2,21
2,39
2,58

798
793
790
790
783
780
783
785
785
788

1,66
1,75
1,84
1,93
2,04
2,16
2,32
2,50
2,69
2,48

863
855
850
850
843
840
840
840
840
840

1,91
2,01
2,10
2,20
2,31
2,44
2,60
2,79
2,56
2,75

923
915
909
905
898
893
890
890
890
890

2,19
2,29
2,39
2,49
2,61
2,73
2,91
2,66
2,84
3,03

983
975
968
960
953
945
940
940
940
940

2,46
2,56
2,67
2,79
2,90
2,60
2,76
2,93
3,11
3,31

1.080
1.028
1.080
1.010
1.080
998
993
988
985
985

2,48
2,87
2,48
3,09
2,48
2,87
3,04
3,22
3,40
3,60

1.089
1.085
1.081
1.077
1.072
1.066
1.059
1.052
1.046
1.040

2,63
2,74
2,84
2,95
3,07
3,18
3,35
3,71
3,70
3,89

YG12

6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000

530
550
560
580
600
610
630
650
670

0,70
0,81
0,95
1,09
1,26
1,46
1,65
1,89
2,14

631
639
649
661
675
690
706
724
742

0,87
1,01
1,15
1,30
1,48
1,68
1,90
2,14
2,41

710
720
720
730
740
760
770
780
800

1,09
1,23
1,39
1,57
1,76
1,97
2,20
2,46
2,73

805
805
807
812
819
827
838
849
863

1,30
1,44
1,61
1,79
1,99
2,21
2,45
2,72
3,00

870
870
870
870
880
890
900
900
920

1,53
1,68
1,86
2,06
2,28
2,52
2,77
2,62
2,88

962
956
953
952
953
957
962
969
978

1,76
1,93
2,11
2,31
2,52
2,76
2,59
2,83
3,10

1.010
1.010
1.000
1.000
1.000
1.010
1.010
1.020
1.030

1,99
2,17
2,38
2,59
2,83
2,65
2,89
3,14
3,42

1.106
1.096
1.089
1.083
1.080
1.079
1.081
1.084
1.089

2,25
2,45
2,65
2,46
2,66
2,88
3,12
3,38
3,66

1.150
1.140
1.130
1.120
1.120
1.120
1.120
1.130
1.130

2,49
2,70
2,91
2,70
2,93
3,16
3,42
3,70
4,00

1.237
1.225
1.215
1.207
1.200
1.196
1.194
1.194
1.195

2,79
2,57
2,76
2,96
3,18
3,42
3,67
3,95
4,25

1.270
1.260
1.250
1.240
1.230
1.230
1.230
1.230
1.230

2,60
2,78
2,99
3,20
3,44
3,70
3,97
4,27
4,58

YG14

7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500

550
560
570
580
590
600
610
627
643
658

0,78
0,90
1,01
1,15
1,29
1,46
1,64
1,82
2,04
2,28

660
670
670
680
680
690
700
706
718
730

1,04
1,15
1,27
1,41
1,57
1,75
1,93
2,10
2,32
2,58

760
760
770
770
770
780
780
785
793
802

1,32
1,44
1,57
1,72
1,88
2,06
2,25
2,42
2,65
2,90

860
850
850
850
860
860
860
862
867
874

1,62
1,75
1,89
2,04
2,21
2,41
2,60
2,77
3,00
3,25

940
940
940
940
940
940
940
937
940
944

1,96
2,10
2,24
2,39
2,58
2,77
2,54
2,70
2,90
3,12

1.020
1.020
1.010
1.010
1.010
1.010
1.010
1.010
1.011
1.013

2,32
2,45
2,60
2,77
2,53
2,70
2,88
3,05
3,25
3,47

1.100
1.090
1.090
1.090
1.080
1.080
1.080
1.081
1.080
1.080

2,70
2,84
2,57
2,71
2,87
3,05
3,24
3,41
3,62
3,84

1.170
1.160
1.160
1.150
1.150
1.150
1.150
1.150
1.148
1.146

2,66
2,78
2,92
3,07
3,23
3,41
3,61
3,79
4,01
4,24

1.240
1.230
1.230
1.220
1.220
1.210
1.210
1.216
1.213
1.210

3,02
3,14
3,29
3,43
3,60
3,79
3,98
4,20
4,42
4,64

1.297
1.296
1.295
1.294
1.292
1.289
1.285
1.281
1.277
1.274

3,38
3,54
3,70
3,86
4,03
4,22
4,42
4,62
4,84
5,08

1.360
1.360
1.350
1.350
1.340
1.340
1.330
1.340
1.336
1.332

3,82
3,94
4,07
4,22
4,40
4,60
4,80
5,05
5,28
5,52

YG15

19. DESEMPENHO VENTILADORES (cont.)

7.500
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500

560
580
590
600
610
627
643
658
675
692

0,90
1,15
1,29
1,46
1,64
1,82
2,04
1,96
2,18
2,42

670
680
680
690
700
706
718
730
744
758

1,15
1,41
1,57
1,75
1,93
2,10
2,32
2,21
2,84
2,68

760
770
770
780
780
785
793
802
813
824

1,44
1,72
1,88
2,06
2,25
2,42
2,65
2,48
2,71
2,96

850
850
860
860
860
862
867
874
881
890

1,75
2,04
2,21
2,41
2,60
2,77
2,57
2,78
3,02
3,28

940
940
940
940
940
937
940
944
949
956

2,10
2,39
2,58
2,77
2,54
2,70
2,90
3,12
3,36
3,61

1.020
1.010
1.010
1.010
1.010
1.010
1.011
1.013
1.016
1.020

2,45
2,38
2,53
2,70
2,88
3,05
3,25
3,47
3,71
3,97

1.090
1.090
1.080
1.080
1.080
1.081
1.080
1.080
1.082
1.084

2,84
2,71
2,87
3,05
3,24
3,41
3,62
3,84
4,09
4,36

1.160
1.150
1.150
1.150
1.150
1.150
1.148
1.146
1.146
1.147

2,78
3,07
3,23
3,41
3,61
3,79
4,01
4,24
4,49
4,75

1.230
1.220
1.220
1.210
1.210
1.216
1.213
1.210
1.208
1.208

3,14
3,43
3,60
3,79
3,98
4,20
4,42
4,64
4,90
5,17

1.296
1.294
1.292
1.289
1.285
1.281
1.277
1.274
1.272
1.270

3,54
3,86
4,03
4,22
4,42
4,62
4,84
5,08
5,33
5,60

1.360
1.350
1.340
1.340
1.330
1.340
1.336
1.332
1.329
1.326

3,94
4,22
4,40
4,60
4,80
5,05
5,28
5,52
5,78
6,06

YG09

Vazo de
Ar
(m3/h)
4.500
4.800
5.100
5.400
5.700
6.000
6.300
6.600
6.900
7.300

55
rpm bhp
990 1,50
980 1,61
970 1,73
970 1,86
970 2,00
970 2,15
970 2,31
970 2,47
980 2,65
980 2,89

60
rpm bhp
1.030 2,30
1.030 2,45
1.020 2,63
1.020 2,81
1.020 2,58
1.010 2,77
1.010 2,96
1.020 3,17
1.020 2,56
1.020 2,81

Notas:
(1) Condies do ar: Temperatura 20 C e presso baromtrica de 760 mmHg;
(2) A pressao esttica total a soma das seguintes presses: externa requerida, perda de presso nas serpentinas e perdas nos filtros;
(3) Calor gerado pelo motor do ventilador (MBh)= 3,15 x BHP

24

20. DADOS DIMENSIONAIS


Mdulo Trocador e Ventilador

Mdulo Trocador e Ventilador Acoplado


VERTICAL

HORIZONTAL

YG

PROF.

ALTURA

LARGURA

YG

PROF.

ALTURA

LARGURA

571

888

806

916

462

806

571

938

806

916

526

806

636

1080

1036

1030

586

1036

636

1156

1036

1106

630

1036

685

1309

1275

1309

679

1275

685

1309

1275

1309

679

1275

736

1309

1456

1410

679

1456

736

1450

1456

1410

749

1456

10

736

1510

1456

10

1410

790

1456

12

736

1420

1796

12

1410

790

1796

14

736

1506

1796

14

1410

875

1796

15

736

1506

1796

15

1410

875

1796

Mdulo Caixa de Filtragem


VERTICAL e HORIZONTAL

Mdulo Caixa de Filtragem

25

YG

PROF.

ALTURA

LARGURA

462

462

806

462

526

806

586

586

1036

586

630

1036

679

679

1275

679

679

1275

679

679

1456

679

748

1456

10

679

790

1456

12

679

790

1796

14

679

875

1796

15

679

875

1796

21. DISPOSIO DOS MDULOS POSIO VERTICAL

Os mdulos opcionais devem ser montados preferencialmente na seqncia


mostrada abaixo:

MTV

MCF

MTV

Legenda:

MTV

Mdulo Trocador e
Ventilador

MCF

Mdulo Caixa de Filtragem

22. DISPOSIO DOS MDULOS POSIO HORIZONTAL

MTV

MCF

MTV

Legenda:
MTV Mdulo Trocador e Ventilador
MCF

26

Mdulo Caixa de Filtragem

23. ACSTICA
A finalidade deste texto proporcionar orientaes e
recomendaes para a seleo, aplicao e instalao de
equipamento climatizador de ar de maneira a obter um
desempenho acstico satisfatrio.
Essas informaes demonstraro que a simples considerao
das caractersticas acsticas de uma central de tratamento de ar
no permitir alcanar os nveis sonoros desejados no ambiente
condicionado. Muitos fatores e critrios diferentes que tm um
efeito direto e expressivo no nvel sonoro final no espao
condicionado sero discutidos, sendo que a nfase ser dada
queles considerados como mais crticos para se alcanar as
metas de desenho acstico planejadas.
Para uma melhor compreenso deste assunto, convm
salientar o significado de alguns termos fundamentais em
acstica:
- Potncia sonora representa uma caracterstica bsica de
medida do rudo emitida pela fonte sonora. uma propriedade
fsica fundamental da fonte acstica sozinha e, portanto, um
parmetro absoluto para clculos e comparaes de fontes
sonoras. O nvel de potncia sonora em si no proporciona uma
medida da intensidade do rudo no local considerado. A partir da
potncia sonora, deve-se calcular a presso sonora levando em
conta as caractersticas da instalao como um todo.
Presso sonora deve ser determinada para cada ambiente em
particular estando relacionada distncia do observador e sujeita
influncia de diversos fatores, incluindo tamanho do local, tipos
de paredes, forros, divisrias, revestimentos, nvel de rudo de
fundo e/ou gerado por outros equipamentos.
Os mtodos de determinao de rudo esto baseados na
medio do nvel de presso sonora, em diversos pontos,
mediante um decibelmetro, associado a um analisador de
bandas de oitavas, a partir do qual se faz uma avaliao do nvel
de potncia sonora.
Ambos os nveis, potncia e presso sonora, so designados
em decibis (dB), que uma unidade adimensional , expressada
como o logaritmo da relao entre o valor medido e um valor de
referncia.
O rudo do ventilador no o nico som transmitido at o
espao ocupado. O rudo do fluxo ar, gerado no sistema de
dutos, tambm enviado para o espao ocupado. O nvel
acstico final no espao ocupado o resultado dessas duas
fontes acsticas menos os fatores de atenuao, reduo
acstica e outras medidas de controle acstico que foram
projetados dentro do sistema para reduzir o rudo.
O rudo que chega ao espao ocupado viaja por um de vrios
caminhos acsticos possveis. O Manual de Fundamentos da
ASHRAE descreve 18 caminhos acsticos tpicos que devem ser
levados em considerao. Os trs caminhos de maior interesse
para unidades de tratamento de ar so descritos a seguir:
1) Rudo originado pelos ventiladores
O ventilador presente na unidade de tratamento de ar uma
das principais fontes do som transmitido atravs do sistema de ar
condicionado. preciso um esforo no incio de um projeto e
instalao para minimizar a magnitude desse som.
til entender os fatores que influem sobre a magnitude do
som do ventilador, e reconhecer que, a melhor seleo do

27

climatizador de ar poder resultar em nveis mnimos da potncia


sonora do ventilador.
O rudo produzido por um ventilador est diretamente
relacionado ao seu projeto (nmero de ps, forma das ps),
vazo de ar, presso total e principalmente a sua eficincia.
Para uma determinada vazo de ar e presso esttica, o menor
nvel de rudo possvel somente ser alcanado se selecionado
um ventilador em seu ponto de melhor rendimento sem qualquer
outra considerao. Velocidade de descarga baixa ou alta no
significa necessariamente baixo ou alto nvel de rudo.
Selees baseadas em velocidade de descarga simplesmente
limitam o tamanho mximo de um ventilador quando tomamos
como base as reas de descarga definidas pelas normas AMCA.
O nvel de rudo gerado por ventiladores aumenta com a presso
esttica, por isto, o sistema de distribuio de ar deve ser
projetado sempre para uma mnima resistncia possvel.
Se durante a operao do climatizador de ar o ventilador
modificar seu ponto de desempenho devido a filtros sujos,
fechamento e abertura de dampers, isto poder acarretar um
aumento em seu nvel de rudo.
Ms condies de aspirao ou descarga podem afetar
seriamente a performance aerodinmica e acstica de qualquer
ventilador inclusive invalidando as caractersticas de operao
fornecidas em catlogos.
Os ventiladores representam uma fonte predominante no
climatizador de ar, j que o nvel de rudo do motor eltrico no
influi significativamente no resultado.
2) Rudos originados nos dutos
Outra fonte de rudo no sistema de ar condicionado o sistema
de distribuio de ar que liga a unidade climatizadora de ar ao
espao condicionado. Essa fonte secundria de rudo inclui os
dutos de insuflamento e retorno, tais como cotovelos, curvas, e
outros elementos, todos os quais geram rudo como resultado da
turbulncia do ar que circula dentro deles. Em qualquer projeto
de ar condicionado, ambos os rudos do ventilador e do sistema
de distribuio devem ser tomados em considerao para poder
atender os critrios e as metas do projeto acstico.
Configuraes de dutos de descarga mal projetadas e instaladas
podem afetar negativamente o desempenho do ventilador,
geram turbulncias do ar e conseqentemente rudos.
Os ventiladores so testados e classificados em laboratrio sob
condies ideais, que costumam ser diferentes das condies
reais de operao em campo. Na maioria dos ventiladores
instalados no campo no desenvolvem um perfil de velocidade
de descarga uniforme semelhante quele testado no laboratrio.
Para obter o mesmo desempenho como quando testado,
necessrio uma tubulao reta a jusante do ventilador.
Entretanto, existe raramente o espao suficiente para montar a
unidade dessa maneira. Na maioria dos casos, necessrio
recorrer a elementos de transio dentro da sala do
equipamento mecnico entre a conexo da descarga da unidade
climatizadora de ar e o tronco principal da tubulao.

23. ACSTICA (cont.)


3)Vibraes

Dicas para um melhor desempenho acstico:

Muitos dos problemas de rudo mais comuns no tm origem


realmente na acstica, mas provm de fontes vibratrias e podem
ser evitados se tomados as devidas precaues quanto ao
correto isolamento das vibraes.
A unidade climatizadora de ar e os dutos de distribuio de ar
devem ser isolados dos pisos, tetos e paredes. O isolamento das
vibraes de uma unidade climatizadora de ar realizado atravs
de vrios mtodos; o mtodo mais comum e mais efetivo o uso
de amortecedores de borracha ou molas isoladoras. O sistema de
movimentao de ar das unidades Eclipse e Gemini so dotados
de amortecedores de vibrao.
recomendvel a utilizao de um conector flexvel no ponto
onde o duto de descarga conectado unidade climatizadora de
ar. Nas unidades Eclipse e Gemini, com ventiladores do tipo limit
load , o conector flexvel j est integrado ao equipamento.

Assegure-se de que a unidade esteja isolada contra vibraes.


Utilize conectores flexveis entre a ligao da boca de descarga
dos ventiladores aos dutos.
Cotovelos de curva so preferveis a cotovelos quadrados. Os
cotovelos devem ser orientados na mesma direo da rotao
do ventilador.
Todos os joelhos e curvas de pequeno raio devem ser dotados
de veios defletores .
Vede todas as folgas onde o duto penetra na parede.
Suspenda os dutos em ganchos isolados.
Instale um abafador de rudo antes do espao ocupado.
O espao prximo sala de mquinas do equipamento deve
ser utilizado por uma rea que no seja sensvel a rudos.
Utilize uma parede com a perda de transmisso de rudo
apropriada.
Assegure-se de que o sistema de ar de retorno seja adequado.
Evite todas as obstrues. Utilize conexes graduais quando
necessrio.

Concluso
Fica evidente, portanto que o fabricante do climatizador de ar
pode garantir bons nveis de potncia acstica de seu
equipamento, porm ele no pode garantir os nveis finais de
potncia acstica no espao a ser condicionado. Muitos fatores
que iro influir sobre o nvel sonoro final no esto sob o controle
do fabricante do equipamento. Um dos principais fatores inclui o
projeto do sistema de distribuio de ar.
De maneira a garantir que o sistema esteja em conformidade com
os critrios de potncia acstica do espao condicionado, ser
necessria uma anlise completa e detalhada de todo o sistema
de distribuio do ar. A maior parte das informaes necessrias
execuo dessa anlise apresentada no captulo Controle de
rudo e Vibraes do livro de fundamentos da ASHRAE.

28

24. ESPECIFICAO TCNICA

YG COMFORT PACKAGE FAN & COIL UNIT


GERAL
- O climatizador dever atender s capacidades trmicas e vazo de ar que
constam nas planilhas fsicas operacionais, integrantes desta especificao.
CONCEPO
- Os climatizadores devero ser fabricados compreendendo um gabinete, de
mdulo nico, equipado com serpentina de resfriamento e desumidificao do ar,
ventilador centrfugo, bandeja de gua de condensao e uma bateria de filtros.

CARACTERSTICAS CONSTRUTIVAS
GABINETE
- O gabinete dever ser projetado e construdo de forma a reduzir a introduo,
gerao e reteno de contaminantes em seu interior, podendo ser lavados e
sanitizados;
- De construo robusta, em mdulo nico, o gabinete dever ser construdo com
perfis extrudados de alumnio de auto-encaixe acoplados a cantos especiais de
material termoplstico;
- Os painis devero ser do tipo parede dupla, com revestimento interno e externo
com chapa de ao pr-pintada, na cor branco-gelo e o seu ncleo isolante dever
ser em poliuretano expandido com 25 mm de espessura;
- Dever haver estanqueidade adequada entre painis e estrutura dos mdulos do
gabinete, garantida por meio de gaxetas auto-adesivas de borracha esponjosa,
no higroscpica; colada em todo o permetro do gabinete;
- Dever haver no mnimo um painel lateral e um painel frontal removvel. Os
painis mveis devero estar fixados atravs de parafusos de fcil remoo e
serem tambm dotados de puxadores facilitando assim o acesso aos
componentes internos do equipamento;
- O(s) mdulo(s) dever (ao) ser montado(s) com ps de apoio, fabricados em
chapa de ao galvanizado, com altura de 110 mm.

29

24. ESPECIFICAO TCNICA (cont.)

VENTILADOR
- O(s) ventilador (es) dever(ao) ser do tipo centrfugo de dupla aspirao, de ps
curvadas para frente ou para trs e dispondo de uma presso esttica capaz de
superar as perdas da serpentina, filtros e rede de dutos;
- Sero construdos em chapa de ao com tratamento anticorrosivo, de construo
robusta, e seus rotores devero ser balanceados dinmica e estaticamente,
juntamente com as polias em regime de rotao mxima;
- Seus rolamentos devero ser do tipo rgido autocompensador de esferas,
blindados e de lubrificao permanente, com vida til mnima de 40.000 horas;
- O conjunto ventilador / motor dever ser montado sobre uma base nica, de
inrcia, apoiada sobre coxins de borracha para ventiladores de ps curvadas para
frente e coxins de mola para ventiladores com ps curvadas para trs;
- O acoplamento ao motor dever ser feito atravs de polias e correias
trapezoidais do tipo V, sendo que a polia do motor dever ser ajustvel para
motores de at 5 CVs.
MOTOR
- Dever ser eltrico, trifsico, de induo, (opcional alto rendimento), para tenso
de projeto de 60 ciclos, 3 fases, IV plos, com grau de proteo IP55, grau de
isolamento classe B e fator de servio 1.15, montado sobre uma base nica que
permita uma fcil ajustagem das correias de transmisso;
- O motor do ventilador, no poder ser montado sobre os painis frontais,
posteriores ou laterais.
SERPENTINA DE RESFRIAMENTO (GUA GELADA)
- Dever ser construda com tubos de cobre sem costura, de dimetro externo de
12,7mm;
- Os tubos devero ser montados em arranjo triangular desencontrado com 32 mm
de distncia entre centros na vertical, tendo as fileiras de tubo na profundidade,
tambm uma distncia de 32 mm;
- As aletas devero ser onduladas, fabricadas em alumnio e devero ser
perfeitamente fixadas aos tubos por meio de expanso hidrulica;
- O distanciamento entre aletas dever ser proporcionado nos colarinhos e
limitado a um mximo de 12 aletas por polegada;
30

24. ESPECIFICAO TCNICA (cont.)

- A disposio dos tubos, no que se refere a nmero de fileiras em profundidade,


dever ser tal que sejam obedecidas s condies do ar, na entrada e sada da
serpentina, conforme condies especificadas no projeto;
- As soldas das curvas, coletores e acessrios devero ser feitas com material de
contedo mnimo de 2% de prata em sua composio;
- As cabeceiras e requadros da serpentina devero ser construdas em chapas de
ao galvanizado com espessura de 1,5 mm;
- Os coletores da serpentina devero ser fabricados em tubos de cobre e dotados
de luvas soldadas em lato, com rosca do tipo BSP, para conexo rede
hidrulica;
- Os coletores tambm devero ser dotados de dispositivo de purga de ar,
(acessvel pelo lado externo do gabinete) e dreno de gua;
- Depois de construda e devidamente lavada, a serpentina dever ser desidratada
para ser levada a teste de vazamento, imersa em tanque com gua morna
usando-se nitrognio a 20 Bares de presso interna.
BANDEJA DE GUA DE CONDENSAO
- Dever ser construda de material termo plstico, do tipo ABS e isolada
termicamente com poliuretano expandido;
- Dever possuir arestas curvas com caimento acentuado para o lado do dreno. A
conexo de dreno dever ser localizada na parte inferior da bandeja.
FILTROS DE AR
- Sero de classe G4 (ABNT 16401), com elementos removveis em mantas de
fibra sinttica descartvel, espessura 25 mm (1) montados em suportes metlicos
(caixilhos), com vedao adequada, de fcil remoo frontal sem a necessidade
do uso de ferramentas.
- Opes de filtros disponveis:

31

Filtro do tipo metlico lavvel, classe G2, espessura de 1;


Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1";
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 2";
Filtro do tipo manta sinttica descartvel, classe G3, espessura de 1";
Porta Mantas para filtro do tipo manta sinttica lavvel, classe G4,
espessura de 1";

24. ESPECIFICAO TCNICA (cont.)

Filtro do tipo manta sinttica plissada, classe F5, espessura de 2";


Filtro do tipo tela de nylon, classe G1 em combinao com G4 Porta Mantas
1"
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1" em
combinao com filtro do tipo manta sinttica plissada, classe F5,
espessura de 2";

- Os elementos dos filtros devero ser fabricados com 100% de material sinttico
que no libera partculas e com meio filtrante no cancergeno;
- A rea de face dos filtros dever equivaler, no mnimo, rea de face da
serpentina, observada a velocidade de face adequada para o filtro;
- O suporte metlico (caixilho) dever ser montado na entrada de ar dos
climatizadores.
EMBALAGEM
- O equipamento dever ser embalado de modo a garantir um transporte seguro,
em quaisquer condies e limitaes que possam ser encontradas no percurso.

OPCIONAIS E ACESSRIOS
SERPENTINA DE AQUECIMENTO (GUA QUENTE)
- Dever ser montada aps a serpentina de resfriamento;

-Dever ser fabricada com tubos de cobre sem costura de e aletas onduladas
de alumnio, perfeitamente fixadas aos tubos por meio de expanso hidrulica e
cabeceira e requadros em chapas de ao galvanizado;
- Dever ser construda com 2 (duas) filas de profundidade, 8 aletas por polegada
e 4 tubos por circuito.
MDULO CAIXA DE FILTRAGEM
- Dever ser construda com as mesmas caractersticas construtivas do gabinete;

- A juno entre os mdulos dever ser feita por um dispositivo de unio atravs
de parafusos. Entre os mdulos devero ser previstas e fornecidas juntas de
borracha esponjosa;
32

24. ESPECIFICAO TCNICA (cont.)

- Os dampers, para admisso de ar externo e retorno de ar, devero ser de


lminas opostas, fabricados em chapa de ao galvanizado e eixo para
acionamento manual ou automtico;
- A bateria de filtros do equipamento dever ser montada no mdulo caixa de
filtragem;
- Sero de classe G4 (ABNT 16401), com elementos removveis em mantas de
fibra sinttica descartvel, espessura 25 mm (1) montados em suportes metlicos
(caixilhos), com vedao adequada entre filtros e caixilho, de fcil remoo lateral;
- Opes disponveis:

Filtro do tipo metlico lavvel, classe G2, espessura de 1;


Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1";
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 2";
Filtro do tipo manta sinttica descartvel, classe G3, espessura de 1";
Porta Mantas para filtro do tipo manta sinttica lavvel, classe G4,
espessura de 1";
Filtro do tipo manta sinttica plissada, classe F5, espessura de 2";
Filtro do tipo tela de nylon, classe G1 em combinao com G4 Porta Mantas
1"
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1" em
combinao com filtro do tipo manta sinttica plissada, classe F5,
espessura de 2";

RESISTNCIA ELTRICA
- Devero ser do tipo U, aletada, trifsica, fabricada em nquel-cromo (80/20),
montada em uma estrutura de ao galvanizado e fixada entre isoladores de
porcelana;
- A resistncia dever estar protegida por um termostato de segurana com
rearme automtico;
- Sero montadas e fixadas no quadro da serpentina de resfriamento.

33

REGIO SUDESTE
SO PAULO Rua Joo Tibiri, 900 - So Paulo - SP CEP: 05077-000
Fone: (11) 3475 6700 Fax: (11) 3641 4951

CAMPINAS Rua Jos Paulino, 416 - Sala 807 - Centro Campinas - SP - CEP: 13013-000
Fone: (19) 3233 3590 Fax: (19) 3239 1082
RIO DE JANEIRO Rua Senador Alencar, 33 - So Cristovo Rio de Janeiro - RJ - CEP: 20921-430
Fone: (21) 3906 5900 Fax: (21) 3906 5850
REGIO NORDESTE
BAHIA Av. Santos Dumont, 8011 Cond. Espao 10 - Galpo 3 Bairro Porto - Lauro de Freitas BA CEP: 42700-000
Fone: (71) 2104 6100 Fax: (71) 2104 6101
PERNAMBUCO Av. Lins Petit, 320 - 5 Andar - Salas 501 e 502 Ed. Boa Vista Center - Bairro Boa
Vista Recife - PE - CEP: 50070-230
Fone: (81) 3059-5100 Fax: (81) 3059-5108
REGIO NORTE E CENTRO-OESTE
DISTRITO FEDERAL SHIS QI 11 - BL. Q - Salas 301/302 Edifcio Mirage - Bairro Lago Sul Braslia - DF CEP: 71625-205
Fone: (61) 3248-8000 Fax: (61) 3248-8004
REGIO SUL
PARAN Rua Tomazina, 125 - Qd. 10 Condomnio Portal da Serra Pinhais - PR - CEP: 83325-040
Fone: (41) 2169 3300 Fax: (41) 2169 3410
RIO GRANDE DO SUL Rua Aurora, 411 - Vila Rosa Canoas - RS - CEP: 92020-510
Fone: (51) 2102-6200 Fax: (51) 2102-6248

0800 283 9675

www.johnsoncontrols.com.br

O fabricante se reserva no direito de proceder a qualquer modificao, sem aviso prvio.

Printed in Brazil FORM: R-TEC011-BR (0609)

34

P.O. Box 423, Milwaukee, Wl 53201


www.johnsoncontrols.com.br

Caractersticas Tcnicas
Dimenses

sistemas hvac

COMFORT PACKAGE FAN & COIL UNIT - YG


888

938

1080

571
806
462

1309

1450

1510

685

1036
526

916

1156
636

1275

586

630

1030

1106

1420

1506

736
1456
679

749

1309

1796
790

875

1410

Ventilador

Vazo de Ar

Motor

Transmisso
Filtros de Ar
Serpentina

2 e 3 CIRC=1" 4 a 6 CIRC=1.1/4" 7 a 10 CIRC=1.1/2" 11 a 20 CIRC=2" 21 a 60 CIRC=2.1/2" Acima 60 CIRC=3"

Bandeja
Peso de Embarque

*O ECLIMA est disponvel para download em nosso site www.johnsoncontrols.com.br


Observaes:
1) Altura: Acrescentar 110 mm na altura devido ao p de apoio
2) Modelo de ventilador: Primeiro nmero indica o dimetro do rotor e o segundo nmero a sua largura em polegadas
3) rea de filtragem: a rea total dos filtros de ar
4) Potncia Mxima: indica a potncia do motor eltrico prevista no dimensional do gabinete
5) Peso indicado refere-se ao mdulo com o mximo motor e a serpentina sem gua.

REGIO SUDESTE

REGIO NORDESTE

REGIO NORTE E CENTRO-OESTE

REGIO SUL

SO PAULO
Rua Joo Tibiri, 900
So Paulo - SP
CEP: 05.077-000
Fone: (11) 3475 6700
Fax: (11) 3641 4951

BAHIA
Av. Santos Dumont, 8011
Cond. Espao 10 - Galpo 3
Bairro Porto
Lauro de Freitas - BA
CEP: 42.700-000
Fone: (71) 2104 6100
Fax: (71) 2104 6101

DISTRITO FEDERAL
SHIS QI 11 - BL. Q - Salas 301/302
Edifcio Mirage
Bairro Lago Sul
Braslia - DF
CEP: 71.625-205
Fone: (61) 3248 8000
Fax: (61) 3248 8004

PARAN
Rua Tomazina, 125 - Qd. 10
Condomnio Portal da Serra
Pinhais - PR
CEP: 83.325-040
Fone: (41) 2169 3300
Fax: (41) 2169 3410

CAMPINAS
Rua Jos Paulino, 416 - Sala 807
Centro - Campinas - SP
CEP: 13.013-000
Fone: (19) 3233 3590
Fax: (19) 3239 1082

0800 283 9675


www.johnsoncontrols.com.br

RIO DE JANEIRO
Rua Senador Alencar, 33
So Cristovo
Rio de Janeiro - RJ
CEP: 20.921-430
Fone: (21) 3906 5900
Fax: (21) 3906 5850

PERNAMBUCO
Av. Lins Petit, 320 - 5 Andar
Salas 501 e 502
Ed. Boa Vista Center
Bairro Boa Vista
Recife - PE
CEP: 50.070-230
Fone: (81) 3059 5100
Fax: (81) 3059 5108

RIO GRANDE DO SUL


Rua Aurora, 411 - Vila Rosa
Canoas - RS
CEP: 92.020-510
Fone: (51) 2102 6200
Fax: (51) 2102 6248

O fabricante se reserva no direito de proceder a qualquer modificao, sem aviso prvio.

FORM: R-COM 023-BR (0609)

Descritivo Tcnico

Performance Trmica

Performance de Ventiladores

A tabela abaixo permite um seleo rpida da capacidade trmica dos modelos YG baseadas nas vazes de ar nominais e nos dados prestabelecidos nas observaes.

Concepo
Os climatizadores de ar modelo YG - COMFORT so
fornecidos em mdulo nico, visando oferecer ao cliente um
equipamento compacto e de simples instalao.
Esto disponveis em 12 modelos, cobrindo vazes de ar
de 1.360 a 10.200 m/h, e em sete diferentes posies de
insuflamento de ar, incluindo a posio down-flow.

Principais Caractersticas Construtivas


Gabinete
De construo robusta, em mdulo nico, o gabinete
construdo com perfis extrudados de alumnio de auto-encaixe
acoplados a cantos especiais de material termoplstico.
Os painis so do tipo parede dupla rgida, de 25mm de
espessura, revestidos interna e externamente com chapa de
ao pr-pintado, pintados na cor branco-gelo e o seu ncleo
isolante em poliuretano expandido.
A estanqueidade do gabinete garantida por meio de gaxetas
auto-adesivas de borracha esponjosa, no higroscpica.
No mnimo um painel lateral e um painel frontal so removveis.
Os mesmos esto fixados atravs de parafusos de fcil
remoo e so tambm providos de puxadores, facilitando o
acesso aos componentes internos do equipamento.
Os mdulos so fornecidos com ps de apoio, fabricados em
chapa de ao galvanizado, com altura de 110 mm.

Ventilador
O(s) ventilador(es) centrfugo(s) so de dupla aspirao, de
ps curvadas para frente do tipo sirocco, dimensionados
para atender presso esttica total de at 60 mmca. So
construdos em chapa de ao com tratamento anticorrosivo, e
os rotores so balanceados dinmica e estaticamente.
Os rolamentos dos ventiladores so do tipo rgido
autocompensador de esferas, auto-lubrificados e blindados com
vida til mnima de 40.000 horas.
O conjunto ventilador / motor montado sobre uma base antivibrante, com coxins de borracha sinttica para ventiladores
Sirocco e coxins de mola para ventiladores Limit-load.

Motor
O motor eltrico, trifsico, para tenso de projeto de 60 ciclos, 3
fases, IV plos, montado internamente ao gabinete com grau de
proteo IP55, grau de isolamento classe B, conforme Norma
EB 120 da ABNT e fator de servio 1,15.
O acoplamento ao motor feito atravs de polias e correias
trapezoidais do tipo V, sendo a polia do motor ajustvel para
motores de at 5 CV.

Serpentina de Resfriamento
A serpentina construda com tubos de cobre sem costura, de
dimetro externo de 12,7 mm.
Os tubos so montados em arranjo triangular desencontrado
com 32 mm de distncia entre centros na vertical, tendo as
fileiras de tubo na profundidade, uma distncia de 32 mm e
podem ser fabricadas com 3, 4, 6 e 8 filas.
As aletas so corrugadas, fabricadas em alumnio e
perfeitamente fixadas aos tubos por meio de expanso
hidrulica. O distanciamento entre aletas proporcionado nos
colarinhos e podem ser fabricadas nas opes de 8 ou 12 aletas
por polegada.
As soldas das curvas, coletores e acessrios so feitas com
material de contedo mnimo de 2% de prata.

As cabeceiras e requadros da serpentina so construdas em


chapas de ao galvanizado, espessura de 1,5 mm.
Os coletores da serpentina so fabricados em tubos de cobre e
providos de luvas soldadas em lato com rosca do tipo BSP,
para conexo rede hidrulica.
Os coletores so dotados de dispositivo de purga de ar e dreno
de gua.
Depois de construda e devidamente lavada, a serpentina dever
ser desidratada para ser levada a teste de vazamento, imersa
em tanque com gua morna usando-se nitrognio a 20 Bares de
presso interna.

Bandeja
A bandeja de recolhimento do condensado fabricada em
material termo plstico, do tipo ABS e isolada termicamente
com poliuretano expandido.
A bandeja de recolhimento do condensado possui arestas
curvas com caimento no sentido longitudinal do equipamento.
A conexo de dreno localizada na parte inferior da bandeja e
possu conexo do tipo 7/8 e adaptador solda 40mm em PVC.

Filtros de Ar
Os filtros so alojados em armaes metlicas (caixilhos), de
remoo frontal sem a necessidade do uso de ferramentas.
As armaes metlicas (caixilhos) possuem quatro diferentes
opes de espessura de filtros como segue:
- Filtro de 25 mm (1)
- Combinao de dois filtros de 25 mm (1)
- Filtro de 50 mm (2)
- Combinao de um filtro de 25 mm (1)
e um filtro de 50 mm (2)
As seguintes opes de classes de filtros esto disponveis:
- Filtro do tipo metlico lavvel, classe G2, espessura de 1
- Filtro do tipo manta sinttica descartvel, classe G4,
espessura de 1
- Filtro do tipo manta sinttica descartvel, classe G4,
espessura de 2
- Filtro do tipo manta sinttica descartvel, classe G3,
espessura de 1
- Porta Mantas para filtro do tipo manta sinttica lavvel,
classe G4, espessura de 1
- Filtro do tipo manta sinttica plissada, classe F5,
espessura de 2
- Filtro do tipo tela de nylon, classe G1 em combinao
com G4 Porta Mantas 1
- Filtro do tipo manta sinttica descartvel, classe G4,
espessura de 1 em combinao com filtro do tipo
manta sinttica plissada, classe F5, espessura de 2
O gabinete opcionalmente pode tambm ser fornecido somente
com o suporte dos filtros.
Os filtros so fabricados com 100% de material sinttico que
no libera partculas e com meio filtrante no cancergeno.

Filtros de Ar
Mdulo caixa de filtragem com Dampers de ar de retorno e ar
externo.
Aquecimento por serpentina de gua quente ou por resistncia
eltrica.
Ventilador limit-load.
Motor eltrico de alto rendimento.

Modelo YG

3 Filas

10

12

14

15

Vazo de Ar Nominal (m/h)

1.360

2.040

2.720

3.400

4.080

4.760

5.440

6.120

6.800

8.160

9.520

10.200

Capacidade Total (kcal/h)

4.145

6.864

7.882

12.038

14.119

16.828

18.116

20.496

22.754

28.276

27.104

35.703

Capacidade Sensvel (kcal/h)

3.189

1.902

6.258

8.421

9.991

11.762

13.124

14.861

16.509

20.084

18.353

25.184

Fator de Calor Sensvel

0,77

0,28

0,79

0,70

0,71

0,70

0,72

0,73

0,73

0,71

0,68

0,71

Capacidade Latente (kcal/h)

956

4.962

1.624

3.616

4.128

5.067

4.992

5.635

6.245

8.192

8.751

10.519

Temp. Sada Blbo Seco (C)


Temp. Sada Blbo mido (C)

18,3
15,3

18,0
14,8

18,5
15,6

17,9
14,5

18,0
14,6

17,9
14,5

18,1
14,8

18,0
14,8

18,0
14,8

17,9
14,6

19,8
15,5

17,9
14,6

Vazo de gua (m/h)

0,8

1,3

1,4

2,3

2,8

3,2

3,3

3,7

4,1

5,1

4,9

6,5

P gua (mca)

0,4

1,5

0,2

3,4

1,7

2,8

1,3

1,3

1,3

2,5

2,2

2,9

10

10

10

12

0,6

1,0

0,5

1,3

1,1

1,2

0,9

0,9

0,9

1,2

1,1

1,2

1"

1"

1.1/2"

1.1/4"

1.1/4"

1.1/4"

1.1/2"

1.1/2"

1.1/2"

1.1/2"

1.1/2"

2"

Nmero de circuitos
Velocidade da gua (m/s)
Dimetro Coletores (polegadas)
Capacidade Total (kcal/h)

5.828

8.297

10.438

13.300

16.591

19.849

23.130

24.882

28.977

31.779

30.956

43.148

Capacidade Sensvel (kcal/h)

4.215

6.163

7.983

10.081

12.320

14.556

16.746

18.476

21.018

24.131

23.232

31.405

Fator de Calor Sensvel

0,72

0,74

0,76

0,76

0,74

0,73

0,72

0,74

0,73

0,76

0,75

0,73

Capacidade Latente (kcal/h)

1.614

2.135

2.455

3.219

4.272

5.293

6.384

6.406

7.959

7.648

7.724

11.743

Temp. Sada Blbo Seco (C)

15.6

15.9

16.2

16,1

15,9

15,8

15,7

15,9

15,7

16,1

18,0

15,7

13.4

13.8

14.2

14,0

13,8

13,6

13,4

13,8

13,4

14,1

15,0

13,5

1.1
3,5

1.5
1,2

1.9
0.5

2,4
0,6

3,0
1,2

3,6
1,9

4,2
2,9

4,5
1,1

5,2
2,9

5,8
0,5

5,6
0,5

7,8
2,3

12

10

20

20

16

4 Filas Temp. Sada Blbo mido (C)


Vazo gua (m/h)
P gua (mca)
Nmero de circuitos
Velocidade da gua (m/s)

1.21

0.86

0.62

0,7

0,9

1,0

1,2

0,9

1,2

0,7

0,6

1,1

1"

1.1/4"

1.1/2"

1.1/2"

1.1/2"

1.1/2"

1.1/2"

2"

1.1/2"

2"

2"

2"

Capacidade Total (kcal/h)


Capacidade Sensvel (kcal/h)

7.219
5.301

11.030
8.039

14.102
10.447

17.910
13.191

22.056
16.077

24.816
18.350

28.746
21.111

30.985
23.175

36.081
26.493

44.375
32.276

45.523
32.846

53.817
39.599

Fator de Calor Sensvel

0,73

0,73

0,74

0,74

0,73

0,74

0,73

0,75

0,73

0,73

0,72

0,74

Capacidade Latente (kcal/h)

1.918

2.990

3.655

4.719

5.979

6.466

7.635

7.809

9.588

12.100

12.677

14.217

Temp. Sada Blbo Seco (C)

12.8

12.6

13.0

12,8

12,6

12,9

12,8

13,2

12,8

12,5

14,4

12,8

11.8

11.6

12.0

11,8

11,6

11,9

11,8

12,2

11,8

11,5

12,6

11,8

Vazo gua (m/h)

1.3

2.0

2.5

3,2

4,0

4,5

5,2

5,6

6,5

8,0

8,2

9,8

P gua (mca)

2.3

3,3

1,3

1,7

3,1

1,3

2,0

0,8

2,0

3,6

3,7

1,6

Dimetro Coletores (polegadas)

6 Filas Temp. Sada Blbo mido (C)

Nmero de circuitos

12

12

18

15

15

15

24

Velocidade da gua (m/s)


Dimetro Coletores (polegadas)

0.99
1"

1.14
1.1/4"

0.83
1.1/2"

0,9
1.1/2"

1,1
1.1/2"

0,9
2"

1,0
2"

0,7
2"

1,0
2"

1,2
2"

1,3
2"

0,9
2.1/2"

Capacidade Total (kcal/h)

8.145

12.191

16.540

20.917

23.306

27.995

32.430

36.694

41.817

49.871

52.557

62.604

Capacidade Sensvel (kcal/h)

5.947

8.908

12.014

15.138

17.291

20.564

23.699

26.777

30.265

36.174

38.209

45.344

Fator de Calor Sensvel


Capacidade Latente (kcal/h)
Temp. Sada Blbo Seco (C)

8 Filas Temp. Sada Blbo mido (C)

0,73

0,73

0,73

0,72

0,74

0,73

0,73

0,73

0,72

0,73

0,73

0,72

2.198
11.0

3.283
11.1

4.526
10.9

5.779
10,8

6.016
11,5

7.432
11,2

8.731
11,1

9.917
11,0

11.552
10,8

13.697
10,8

14.349
12,3

17.259
10,8

10.6

10.6

10.4

10,3

11,1

10,8

10,6

10,6

10,3

10,4

11,4

10,3

Vazo gua (m/h)

1.5

2.2

3.0

3,8

4,2

5,1

5,9

6,7

7,6

9,0

9,5

11,3

P gua (mca)

1,7

1,6

2,4

3,2

0,6

1,0

1,4

1,5

3,0

2,5

2,8

2,9

16

16

16

18

16

20

20

24

Velocidade da gua (m/s)

0.84

0.84

0.98

1,1

0,6

0,7

0,8

0,9

1,1

1,0

1,1

1,1

Dimetro Coletores (polegadas)

1.1/4"

1.1/4"

1.1/2"

1.1/2"

2"

2"

2"

2"

2"

2"

2"

2.1/2"

Nmero de circuitos

Observaes:
Os valores acima tabelados tiveram como base os seguintes dados:
- Temperatura bulbo seco de entrada: 26,7C
- Temperatura bulbo mido de entrada: 19,4C
- Temperatura de entrada da gua: 6,7C
- Temperatura de sada da gua: 12,2C
- Nmero de aletas por polegada: 8
- Velocidade de face na serpentina: 2,5 m/s

Vazo
de Ar
(m/h)

rpm

1.036
1.100
1.200
1.300
1.400
1.500
1.600
1.700
1.728

10

bhp

rpm

924
940
970
1.000
1.030
1.065
1.100
1.135
1.146

0,14
0,15
0,17
0,20
0,22
0,25
0,28
0,32
0,33

1.400
1.500
1.600
1.700
1.900
2.000
2.100
2.200
2.300

1.030
1.065
1.100
1.135
1.210
1.250
1.290
1.330
1.375

2.000
2.200
2.400
2.600
2.700
2.800
3.000
3.200
3.240

15

bhp

rpm

1.078
1.088
1.110
1.135
1.160
1.190
1.220
1.253
1.262

0,19
0,21
0,23
0,26
0,29
0,32
0,36
0,40
0,41

0,22
0,25
0,28
0,32
0,41
0,45
0,50
0,56
0,63

1.160
1.190
1.220
1.253
1.320
1.355
1.393
1.430
1.473

740
770
800
840
860
880
920
960
968

0,27
0,32
0,38
0,46
0,50
0,55
0,66
0,78
0,81

2.462
2.600
2.800
3.000
3.200
3.400
3.700
3.900
4.000

676
690
710
740
760
790
830
855
870

3.000
3.300
3.500
3.700
3.900
4.100
4.300
4.500
4.700
4.900

20

25

Presso Esttica Total (mmca)

30

35

40

45

50

55

60

bhp

rpm

bhp

rpm

bhp

rpm

bhp

rpm

bhp

rpm

bhp

rpm

bhp

rpm

bhp

rpm

1.232
1.235
1.250
1.270
1.290
1.315
1.340
1.370
1.378

0,25
0,27
0,29
0,32
0,35
0,39
0,43
0,48
0,49

930
1.368
1.375
1.390
1.405
1.425
1.445
1.473
1.480

0,23
0,34
0,36
0,40
0,43
0,47
0,51
0,56
0,57

1.020
1.500
1.500
1.510
1.520
1.535
1.550
1.575
1.582

0,28
0,41
0,43
0,48
0,52
0,55
0,59
0,64
0,66

1.105
1.625
1.615
1.620
1.625
1.638
1.650
1.670
1.676

0,33
0,48
0,51
0,55
0,60
0,64
0,68
0,74
0,75

1.190
1.750
1.730
1.730
1.730
1.740
1.750
1.765
1.771

0,38
0,56
0,59
0,63
0,67
0,72
0,77
0,83
0,84

x
x
1.840
1.835
1.830
1.835
1.840
1.855
1.860

x
x
0,68
0,72
0,76
0,82
0,87
0,92
0,94

x
x
1.950
1.940
1.930
1.930
1.930
1.945
1.949

x
x
0,77
0,81
0,85
0,91
0,97
1,02
1,04

x
x
2.060
2.045
2.030
2.025
2.020
2.030
2.034

x
x
0,86
0,91
0,95
1,01
1,06
1,13
1,15

x
x
2.170
2.150
2.130
2.120
2.110
2.115
2.118

x
x
0,95
1,00
1,05
1,11
1,16
1,23
1,25

0,29
0,32
0,36
0,40
0,49
0,54
0,60
0,66
0,73

1.290
1.315
1.340
1.370
1.430
1.460
1.495
1.530
1.570

0,35
0,39
0,43
0,48
0,57
0,63
0,69
0,76
0,83

1.405
1.425
1.445
1.473
1.528
1.555
1.588
1.620
1.658

0,43
0,47
0,51
0,56
0,67
0,72
0,79
0,85
0,93

1.520
1.535
1.550
1.575
1.625
1.650
1.680
1.710
1.745

0,52
0,55
0,59
0,64
0,76
0,81
0,88
0,95
1,03

1.625
1.638
1.650
1.670
1.715
1.740
1.768
1.795
1.825

0,60
0,64
0,68
0,74
0,85
0,91
0,98
1,06
1,14

1.730
1.740
1.750
1.765
1.805
1.830
1.855
1.880
1.905

0,67
0,72
0,77
0,83
0,95
1,01
1,09
1,16
1,25

1.830
1.835
1.840
1.855
1.890
1.910
1.933
1.955
1.980

0,76
0,82
0,87
0,92
1,05
1,11
1,19
1,27
1,36

1.930
1.930
1.930
1.945
1.975
1.990
2.010
2.030
2.055

0,85
0,91
0,97
1,02
1,15
1,22
1,30
1,39
1,48

2.030
2.025
2.020
2.030
2.055
2.070
2.088
2.105
2.128

0,95
1,01
1,06
1,13
1,26
1,33
1,41
1,50
1,59

2.130
2.120
2.110
2.115
2.135
2.150
2.165
2.180
2.200

1,05
1,11
1,16
1,23
1,37
1,44
1,53
1,61
1,71

850
870
900
930
945
960
990
1.030
1.038

0,32
0,39
0,46
0,55
0,59
0,63
0,74
0,85
0,88

960
970
990
1.020
1.030
1.040
1.070
1.100
1.106

0,39
0,46
0,55
0,63
0,68
0,73
0,84
0,95
0,97

1.060
1.070
1.080
1.100
1.110
1.120
1.150
1.170
1.174

0,46
0,53
0,62
0,71
0,76
0,81
0,94
1,06
1,09

1.150
1.160
1.170
1.180
1.190
1.200
1.220
1.250
1.256

0,53
0,62
0,70
0,80
0,85
0,91
1,04
1,16
1,19

1.240
1.250
1.250
1.260
1.270
1.280
1.300
1.320
1.324

0,62
0,70
0,78
0,90
0,95
1,01
1,13
1,27
1,30

1.330
1.330
1.330
1.340
1.345
1.350
1.370
1.390
1.394

0,69
0,77
0,87
0,98
1,04
1,11
1,23
1,37
1,40

1.410
1.410
1.410
1.420
1.425
1.430
1.440
1.450
1.452

0,77
0,85
0,97
1,08
1,14
1,20
1,33
1,48
1,51

1.490
1.480
1.480
1.490
1.495
1.500
1.510
1.520
1.522

0,85
0,94
1,05
1,16
1,23
1,30
1,44
1,60
1,63

1.560
1.560
1.560
1.560
1.560
1.560
1.570
1.580
1.582

0,94
1,04
1,13
1,26
1,33
1,40
1,54
1,71
1,74

1.630
1.630
1.620
1.620
1.625
1.630
1.640
1.640
1.640

1,02
1,12
1,23
1,36
1,43
1,50
1,65
1,82
1,85

0,30
0,34
0,39
0,46
0,53
0,60
0,74
0,84
0,90

770
780
800
825
840
865
905
928
940

0,38
0,42
0,48
0,55
0,63
0,71
0,85
0,96
1,02

863
870
890
910
920
940
980
1.000
1.010

0,47
0,50
0,57
0,64
0,73
0,81
0,97
1,08
1,13

948
955
970
985
995
1.015
1.045
1.065
1.075

0,55
0,60
0,67
0,74
0,83
0,92
1,08
1,20
1,26

1.033
1.040
1.050
1.060
1.070
1.090
1.110
1.130
1.140

0,64
0,69
0,76
0,84
0,92
1,02
1,19
1,32
1,39

1.107
1.110
1.120
1.130
1.140
1.155
1.173
1.190
1.200

0,74
0,78
0,86
0,95
1,04
1,14
1,31
1,44
1,51

1.180
1.180
1.190
1.200
1.210
1.220
1.235
1.250
1.260

0,83
0,88
0,97
1,05
1,15
1,26
1,44
1,57
1,64

1.250
1.250
1.255
1.260
1.270
1.280
1.295
1.308
1.315

0,93
0,99
1,07
1,16
1,27
1,38
1,56
1,70
1,77

1.320
1.320
1.320
1.320
1.330
1.340
1.355
1.365
1.370

1,03
1,09
1,18
1,27
1,39
1,50
1,69
1,83
1,90

1.383
1.380
1.380
1.380
1.390
1.395
1.410
1.420
1.425

1,15
1,20
1,30
1,39
1,51
1,62
1,82
1,96
2,04

1.447
1.440
1.440
1.440
1.450
1.450
1.465
1.475
1.480

1,26
1,32
1,41
1,51
1,62
1,75
1,95
2,09
2,17

520
520
523
528
535
545
555
565
575
585

0,28
0,33
0,37
0,40
0,44
0,49
0,55
0,60
0,67
0,74

625
625
626
629
633
638
644
651
659
666

0,40
0,45
0,49
0,53
0,58
0,63
0,68
0,74
0,81
0,88

730
730
730
730
730
730
733
738
743
748

0,52
0,57
0,61
0,66
0,71
0,76
0,82
0,88
0,95
1,02

820
816
814
811
810
810
811
814
816
819

0,67
0,72
0,76
0,81
0,86
0,92
0,98
1,04
1,11
1,18

910
903
898
893
890
890
890
890
890
890

0,81
0,88
0,92
0,96
1,01
1,07
1,14
1,20
1,27
1,35

985
978
973
968
964
961
960
960
960
960

0,98
1,04
1,09
1,13
1,19
1,25
1,31
1,38
1,45
1,53

1.060
1.053
1.048
1.043
1.038
1.033
1.030
1.030
1.030
1.030

1,15
1,21
1,26
1,31
1,36
1,42
1,49
1,56
1,63
1,71

1.120
1.118
1.113
1.108
1.103
1.098
1.095
1.095
1.094
1.091

1,34
1,40
1,45
1,50
1,56
1,62
1,69
1,76
1,84
1,92

x
x
1.178
1.173
1.168
1.163
1.160
1.160
1.158
1.153

x
x
1,65
1,70
1,75
1,82
1,89
1,96
2,04
2,13

x
x
1.240
1.235
1.228
1.223
1.219
1.216
1.214
1.211

x
x
1,85
1,90
1,97
2,03
2,10
2,18
2,26
2,34

x
x
x
x
1.288
1.283
1.278
1.273
1.270
1.270

x
x
x
x
2,18
2,25
2,32
2,39
2,47
2,56

3.500
3.800
4.100
4.400
4.700
4.800
5.000
5.300
5.600
5.700

523
530
545
560
575
580
590
605
620
625

0,37
0,42
0,49
0,57
0,67
0,70
0,77
0,89
1,02
1,06

626
630
638
648
659
663
670
681
693
696

0,49
0,55
0,63
0,71
0,81
0,84
0,91
1,03
1,16
1,21

730
730
730
735
743
745
750
758
765
768

0,61
0,69
0,76
0,85
0,95
0,98
1,05
1,18
1,31
1,35

814
810
810
813
816
818
820
828
835
838

0,76
0,83
0,92
1,01
1,11
1,14
1,22
1,34
1,48
1,53

898
890
890
890
890
890
890
898
905
908

0,92
0,98
1,07
1,17
1,27
1,31
1,39
1,51
1,65
1,70

973
965
961
960
960
960
960
964
968
969

1,09
1,16
1,25
1,35
1,45
1,49
1,57
1,70
1,85
1,90

1.048
1.040
1.033
1.030
1.030
1.030
1.030
1.030
1.030
1.030

1,26
1,33
1,42
1,53
1,63
1,67
1,75
1,90
2,04
2,09

1.113
1.105
1.098
1.095
1.094
1.093
1.090
1.090
1.090
1.090

1,45
1,53
1,62
1,73
1,84
1,88
1,96
2,10
2,25
2,31

1.178
1.170
1.163
1.160
1.158
1.155
1.150
1.150
1.150
1.150

1,65
1,72
1,82
1,93
2,04
2,09
2,17
2,31
2,46
2,52

1.240
1.230
1.223
1.218
1.214
1.213
1.210
1.206
1.205
1.205

1,85
1,93
2,03
2,14
2,26
2,30
2,39
2,53
2,69
2,74

x
1.290
1.283
1.275
1.270
1.270
1.270
1.263
1.260
1.260

x
2,14
2,25
2,35
2,47
2,51
2,60
2,75
2,50
2,54

4.000
4.300
4.600
4.900
5.200
5.500
5.800
6.100
6.400
6.480

540
555
570
585
600
615
630
653
670
674

0,47
0,55
0,63
0,74
0,85
0,97
1,11
1,25
1,42
1,47

635
644
655
666
678
689
700
719
733
736

0,60
0,68
0,77
0,88
0,99
1,12
1,25
1,41
1,58
1,62

730
733
740
748
755
763
770
785
795
797

0,74
0,82
0,91
1,02
1,13
1,26
1,40
1,56
1,73
1,78

810
811
815
819
825
833
840
851
860
862

0,89
0,98
1,07
1,18
1,30
1,43
1,58
1,74
1,91
1,96

890
890
890
890
895
903
910
918
925
927

1,04
1,14
1,23
1,35
1,47
1,60
1,75
1,92
2,09
2,14

963
960
960
960
963
966
970
978
983
984

1,22
1,31
1,41
1,53
1,66
1,80
1,95
2,12
2,30
2,35

1.035
1.030
1.030
1.030
1.030
1.030
1.030
1.038
1.040
1.040

1,39
1,49
1,60
1,71
1,85
2,00
2,14
2,32
2,51
2,56

1.100
1.095
1.095
1.091
1.090
1.090
1.090
1.094
1.095
1.095

1,59
1,69
1,80
1,92
2,05
2,20
2,36
2,54
2,73
2,78

1.165
1.160
1.160
1.153
1.150
1.150
1.150
1.150
1.150
1.150

1,79
1,89
2,00
2,13
2,26
2,41
2,58
2,75
2,53
2,57

1.225
1.219
1.215
1.211
1.208
1.205
1.205
1.205
1.205
1.205

2,00
2,10
2,21
2,34
2,48
2,63
2,80
2,56
2,73
2,77

1.285
1.278
1.270
1.270
1.265
1.260
1.260
1.260
1.260
1.260

1,58
2,32
2,42
2,56
2,70
2,45
2,59
2,75
2,93
2,98

4.500
4.800
5.100
5.400
5.700
6.000
6.300
6.600
6.900
7.300

460
470
480
500
510
x
x
x
x
x

0,60
0,69
0,78
0,90
1,01
x
x
x
x
x

530
540
550
560
570
580
600
610
630
x

0,77
0,85
0,97
1,08
1,19
1,33
1,47
1,64
1,81
x

590
600
610
610
620
630
645
660
675
690

0,92
1,02
1,13
1,26
1,40
1,54
1,69
1,85
2,03
2,28

660
660
670
670
680
690
695
710
715
730

1,08
1,19
1,32
1,46
1,60
1,75
1,92
2,09
2,28
2,51

720
720
720
730
730
740
745
750
765
775

1,23
1,36
1,50
1,64
1,79
1,96
2,14
2,31
2,51
2,77

770
770
780
780
780
780
795
800
805
820

1,40
1,54
1,68
1,82
1,99
2,16
2,35
2,55
2,76
2,59

830
830
830
830
830
830
840
850
850
860

1,57
1,71
1,86
2,02
2,18
2,37
2,57
2,77
2,56
2,81

880
880
880
880
880
880
885
890
895
900

1,75
1,89
2,04
2,21
2,39
2,58
2,79
2,58
2,56
2,81

940
930
930
930
930
930
930
930
935
940

1,92
2,07
2,24
2,41
2,59
2,79
2,58
2,77
2,56
2,81

990
980
970
970
970
970
970
970
980
980

1,50
1,61
1,73
1,86
2,00
2,15
2,31
2,47
2,65
2,89

1.030
1.030
1.020
1.020
1.020
1.010
1.010
1.020
1.020
1.020

2,30
2,45
2,63
2,81
2,58
2,77
2,96
3,17
2,56
2,81

5.100
5.400
5.700
6.000
6.300
6.600
7.000
7.400
7.800
8.200

428
435
440
440
448
455
465
475
485
500

0,57
0,62
0,68
0,76
0,83
0,92
1,04
1,18
1,32
1,48

509
513
515
515
523
528
533
540
550
563

0,76
0,83
0,89
0,97
1,05
1,14
1,28
1,42
1,58
1,75

590
590
590
590
598
600
600
605
615
625

0,96
1,03
1,11
1,19
1,27
1,37
1,51
1,66
1,83
2,01

661
660
660
660
660
660
663
668
673
680

1,18
1,26
1,34
1,43
1,52
1,63
1,77
1,93
2,11
2,30

733
730
730
730
723
720
725
730
730
735

1,40
1,48
1,57
1,67
1,77
1,88
2,04
2,21
2,39
2,58

798
793
790
790
783
780
783
785
785
788

1,66
1,75
1,84
1,93
2,04
2,16
2,32
2,50
2,69
2,48

863
855
850
850
843
840
840
840
840
840

1,91
2,01
2,10
2,20
2,31
2,44
2,60
2,79
2,56
2,75

923
915
909
905
898
893
890
890
890
890

2,19
2,29
2,39
2,49
2,61
2,73
2,91
2,66
2,84
3,03

983
975
968
960
953
945
940
940
940
940

2,46
2,56
2,67
2,79
2,90
2,60
2,76
2,93
3,11
3,31

1.080
1.028
1.080
1.010
1.080
998
993
988
985
985

2,48
2,87
2,48
3,09
2,48
2,87
3,04
3,22
3,40
3,60

1.089
1.085
1.081
1.077
1.072
1.066
1.059
1.052
1.046
1.040

2,63
2,74
2,84
2,95
3,07
3,18
3,35
3,71
3,70
3,89

6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000

530
550
560
580
600
610
630
650
670

0,70
0,81
0,95
1,09
1,26
1,46
1,65
1,89
2,14

631
639
649
661
675
690
706
724
742

0,87
1,01
1,15
1,30
1,48
1,68
1,90
2,14
2,41

710
720
720
730
740
760
770
780
800

1,09
1,23
1,39
1,57
1,76
1,97
2,20
2,46
2,73

805
805
807
812
819
827
838
849
863

1,30
1,44
1,61
1,79
1,99
2,21
2,45
2,72
3,00

870
870
870
870
880
890
900
900
920

1,53
1,68
1,86
2,06
2,28
2,52
2,77
2,62
2,88

962
956
953
952
953
957
962
969
978

1,76
1,93
2,11
2,31
2,52
2,76
2,59
2,83
3,10

1.010
1.010
1.000
1.000
1.000
1.010
1.010
1.020
1.030

1,99
2,17
2,38
2,59
2,83
2,65
2,89
3,14
3,42

1.106
1.096
1.089
1.083
1.080
1.079
1.081
1.084
1.089

2,25
2,45
2,65
2,46
2,66
2,88
3,12
3,38
3,66

1.150
1.140
1.130
1.120
1.120
1.120
1.120
1.130
1.130

2,49
2,70
2,91
2,70
2,93
3,16
3,42
3,70
4,00

1.237
1.225
1.215
1.207
1.200
1.196
1.194
1.194
1.195

2,79
2,57
2,76
2,96
3,18
3,42
3,67
3,95
4,25

1.270
1.260
1.250
1.240
1.230
1.230
1.230
1.230
1.230

2,60
2,78
2,99
3,20
3,44
3,70
3,97
4,27
4,58

7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500

550
560
570
580
590
600
610
627
643
658

0,78
0,90
1,01
1,15
1,29
1,46
1,64
1,82
2,04
2,28

660
670
670
680
680
690
700
706
718
730

1,04
1,15
1,27
1,41
1,57
1,75
1,93
2,10
2,32
2,58

760
760
770
770
770
780
780
785
793
802

1,32
1,44
1,57
1,72
1,88
2,06
2,25
2,42
2,65
2,90

860
850
850
850
860
860
860
862
867
874

1,62
1,75
1,89
2,04
2,21
2,41
2,60
2,77
3,00
3,25

940
940
940
940
940
940
940
937
940
944

1,96
2,10
2,24
2,39
2,58
2,77
2,54
2,70
2,90
3,12

1.020
1.020
1.010
1.010
1.010
1.010
1.010
1.010
1.011
1.013

2,32
2,45
2,60
2,77
2,53
2,70
2,88
3,05
3,25
3,47

1.100
1.090
1.090
1.090
1.080
1.080
1.080
1.081
1.080
1.080

2,70
2,84
2,57
2,71
2,87
3,05
3,24
3,41
3,62
3,84

1.170
1.160
1.160
1.150
1.150
1.150
1.150
1.150
1.148
1.146

2,66
2,78
2,92
3,07
3,23
3,41
3,61
3,79
4,01
4,24

1.240
1.230
1.230
1.220
1.220
1.210
1.210
1.216
1.213
1.210

3,02
3,14
3,29
3,43
3,60
3,79
3,98
4,20
4,42
4,64

1.297
1.296
1.295
1.294
1.292
1.289
1.285
1.281
1.277
1.274

3,38
3,54
3,70
3,86
4,03
4,22
4,42
4,62
4,84
5,08

1.360
1.360
1.350
1.350
1.340
1.340
1.330
1.340
1.336
1.332

3,82
3,94
4,07
4,22
4,40
4,60
4,80
5,05
5,28
5,52

7.500
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500

560
580
590
600
610
627
643
658
675
692

0,90
1,15
1,29
1,46
1,64
1,82
2,04
1,96
2,18
2,42

670
680
680
690
700
706
718
730
744
758

1,15
1,41
1,57
1,75
1,93
2,10
2,32
2,21
2,84
2,68

760
770
770
780
780
785
793
802
813
824

1,44
1,72
1,88
2,06
2,25
2,42
2,65
2,48
2,71
2,96

850
850
860
860
860
862
867
874
881
890

1,75
2,04
2,21
2,41
2,60
2,77
2,57
2,78
3,02
3,28

940
940
940
940
940
937
940
944
949
956

2,10
2,39
2,58
2,77
2,54
2,70
2,90
3,12
3,36
3,61

1.020
1.010
1.010
1.010
1.010
1.010
1.011
1.013
1.016
1.020

2,45
2,38
2,53
2,70
2,88
3,05
3,25
3,47
3,71
3,97

1.090
1.090
1.080
1.080
1.080
1.081
1.080
1.080
1.082
1.084

2,84
2,71
2,87
3,05
3,24
3,41
3,62
3,84
4,09
4,36

1.160
1.150
1.150
1.150
1.150
1.150
1.148
1.146
1.146
1.147

2,78
3,07
3,23
3,41
3,61
3,79
4,01
4,24
4,49
4,75

1.230
1.220
1.220
1.210
1.210
1.216
1.213
1.210
1.208
1.208

3,14
3,43
3,60
3,79
3,98
4,20
4,42
4,64
4,90
5,17

1.296
1.294
1.292
1.289
1.285
1.281
1.277
1.274
1.272
1.270

3,54
3,86
4,03
4,22
4,42
4,62
4,84
5,08
5,33
5,60

1.360
1.350
1.340
1.340
1.330
1.340
1.336
1.332
1.329
1.326

3,94
4,22
4,40
4,60
4,80
5,05
5,28
5,52
5,78
6,06

Notas:
(1) Condies do ar: Temperatura 20C e presso baromtrica de 760 mmHg
(2) A presso esttica total a soma das seguintes presses: externa requerida, perda de presso nas serpentinas e perdas nos filtros
(3) Calor gerado pelo motor do ventilador (MBh) = 3,15 x BHP

bhp

YG COMFORT PACKAGE FAN & COIL UNIT


GERAL
- O climatizador dever atender s capacidades trmicas e vazo de ar que
constam nas planilhas fsicas operacionais, integrantes desta especificao.
CONCEPO
- Os climatizadores devero ser fabricados compreendendo um gabinete, de
mdulo nico, equipado com serpentina de resfriamento e desumidificao do
ar, ventilador centrfugo, bandeja de gua de condensao e uma bateria de
filtros.

CARACTERSTICAS CONSTRUTIVAS
GABINETE
- O gabinete dever ser projetado e construdo de forma a reduzir a introduo,
gerao e reteno de contaminantes em seu interior, podendo ser lavados e
sanitizados;
- De construo robusta, em mdulo nico, o gabinete dever ser construdo
com perfis extrudados de alumnio de auto-encaixe acoplados a cantos
especiais de material termoplstico;
- Os painis devero ser do tipo parede dupla, com revestimento interno e
externo com chapa de ao pr-pintada, na cor branco-gelo e o seu ncleo
isolante dever ser em poliuretano expandido com 25 mm de espessura;
- Dever haver estanqueidade adequada entre painis e estrutura dos mdulos
do gabinete, garantida por meio de gaxetas auto-adesivas de borracha
esponjosa, no higroscpica; colada em todo o permetro do gabinete;
- Dever haver no mnimo um painel lateral e um painel frontal removvel. Os
painis mveis devero estar fixados atravs de parafusos de fcil remoo e
serem tambm dotados de puxadores facilitando assim o acesso aos
componentes internos do equipamento;
- O(s) mdulo(s) dever (ao) ser montado(s) com ps de apoio, fabricados em
chapa de ao galvanizado, com altura de 110 mm.

VENTILADOR
- O(s) ventilador (es) dever(ao) ser do tipo centrfugo de dupla aspirao, de
ps curvadas para frente ou para trs e dispondo de uma presso esttica capaz
de superar as perdas da serpentina, filtros e rede de dutos;
- Sero construdos em chapa de ao com tratamento anticorrosivo, de
construo robusta, e seus rotores devero ser balanceados dinmica e
estaticamente, juntamente com as polias em regime de rotao mxima;
- Seus rolamentos devero ser do tipo rgido autocompensador de esferas,
blindados e de lubrificao permanente, com vida til mnima de 40.000 horas;
- O conjunto ventilador / motor dever ser montado sobre uma base nica, de
inrcia, apoiada sobre coxins de borracha para ventiladores de ps curvadas
para frente e coxins de mola para ventiladores com ps curvadas para trs;
- O acoplamento ao motor dever ser feito atravs de polias e correias
trapezoidais do tipo V, sendo que a polia do motor dever ser ajustvel para
motores de at 5 CVs.

MOTOR
- Dever ser eltrico, trifsico, de induo, (opcional alto rendimento), para
tenso de projeto de 60 ciclos, 3 fases, IV plos, com grau de proteo IP55,
grau de isolamento classe B e fator de servio 1.15, montado sobre uma base
nica que permita uma fcil ajustagem das correias de transmisso;
- O motor do ventilador, no poder ser montado sobre os painis frontais,
posteriores ou laterais.
SERPENTINA DE RESFRIAMENTO (GUA GELADA)
- Dever ser construda com tubos de cobre sem costura, de dimetro externo
de 12,7mm;
- Os tubos devero ser montados em arranjo triangular desencontrado com 32
mm de distncia entre centros na vertical, tendo as fileiras de tubo na
profundidade, tambm uma distncia de 32 mm;
- As aletas devero ser onduladas, fabricadas em alumnio e devero ser
perfeitamente fixadas aos tubos por meio de expanso hidrulica;

- O distanciamento entre aletas dever ser proporcionado nos colarinhos e


limitado a um mximo de 12 aletas por polegada;
- A disposio dos tubos, no que se refere a nmero de fileiras em profundidade,
dever ser tal que sejam obedecidas s condies do ar, na entrada e sada da
serpentina, conforme condies especificadas no projeto;
- As soldas das curvas, coletores e acessrios devero ser feitas com material
de contedo mnimo de 2% de prata em sua composio;
- As cabeceiras e requadros da serpentina devero ser construdas em chapas
de ao galvanizado com espessura de 1,5 mm;
- Os coletores da serpentina devero ser fabricados em tubos de cobre e
dotados de luvas soldadas em lato, com rosca do tipo BSP, para conexo
rede hidrulica;
- Os coletores tambm devero ser dotados de dispositivo de purga de ar,
(acessvel pelo lado externo do gabinete) e dreno de gua;
- Depois de construda e devidamente lavada, a serpentina dever ser
desidratada para ser levada a teste de vazamento, imersa em tanque com gua
morna usando-se nitrognio a 20 Bares de presso interna.

BANDEJA DE GUA DE CONDENSAO


- Dever ser construda de material termo plstico, do tipo ABS e isolada
termicamente com poliuretano expandido;
- Dever possuir arestas curvas com caimento acentuado para o lado do dreno.
A conexo de dreno dever ser localizada na parte inferior da bandeja.
FILTROS DE AR
- Sero de classe G4 (ABNT 16401), com elementos removveis em mantas de
fibra sinttica descartvel, espessura 25 mm (1) montados em suportes
metlicos (caixilhos), com vedao adequada, de fcil remoo frontal sem a
necessidade do uso de ferramentas.
- Opes de filtros disponveis:

Filtro do tipo metlico lavvel, classe G2, espessura de 1;


Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1";
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 2";
Filtro do tipo manta sinttica descartvel, classe G3, espessura de 1";

Porta Mantas para filtro do tipo manta sinttica lavvel, classe G4,
espessura de 1";
Filtro do tipo manta sinttica plissada, classe F5, espessura de 2";
Filtro do tipo tela de nylon, classe G1 em combinao com G4 Porta
Mantas 1"
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1" em
combinao com filtro do tipo manta sinttica plissada, classe F5,
espessura de 2";

- Os elementos dos filtros devero ser fabricados com 100% de material sinttico
que no libera partculas e com meio filtrante no cancergeno;
- A rea de face dos filtros dever equivaler, no mnimo, rea de face da
serpentina, observada a velocidade de face adequada para o filtro;
- O suporte metlico (caixilho) dever ser montado na entrada de ar dos
climatizadores.

EMBALAGEM
- O equipamento dever ser embalado de modo a garantir um transporte seguro,
em quaisquer condies e limitaes que possam ser encontradas no percurso.

OPCIONAIS E ACESSRIOS
SERPENTINA DE AQUECIMENTO (GUA QUENTE)
- Dever ser montada aps a serpentina de resfriamento;
-Dever ser fabricada com tubos de cobre sem costura de e aletas onduladas
de alumnio, perfeitamente fixadas aos tubos por meio de expanso hidrulica e
cabeceira e requadros em chapas de ao galvanizado;
- Dever ser construda com 2 (duas) filas de profundidade, 8 aletas por
polegada e 4 tubos por circuito.

MDULO CAIXA DE FILTRAGEM


- Dever ser construda com as mesmas caractersticas construtivas do
gabinete;

- A juno entre os mdulos dever ser feita por um dispositivo de unio atravs
de parafusos. Entre os mdulos devero ser previstas e fornecidas juntas de
borracha esponjosa;
- Os dampers, para admisso de ar externo e retorno de ar, devero ser de
lminas opostas, fabricados em chapa de ao galvanizado e eixo para
acionamento manual ou automtico;
- A bateria de filtros do equipamento dever ser montada no mdulo caixa de
filtragem;
- Sero de classe G4 (ABNT 16401), com elementos removveis em mantas de
fibra sinttica descartvel, espessura 25 mm (1) montados em suportes
metlicos (caixilhos), com vedao adequada entre filtros e caixilho, de fcil
remoo lateral;
- Opes disponveis:

Filtro do tipo metlico lavvel, classe G2, espessura de 1;


Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1";
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 2";
Filtro do tipo manta sinttica descartvel, classe G3, espessura de 1";
Porta Mantas para filtro do tipo manta sinttica lavvel, classe G4,
espessura de 1";
Filtro do tipo manta sinttica plissada, classe F5, espessura de 2";
Filtro do tipo tela de nylon, classe G1 em combinao com G4 Porta
Mantas 1"
Filtro do tipo manta sinttica descartvel, classe G4, espessura de 1" em
combinao com filtro do tipo manta sinttica plissada, classe F5,
espessura de 2";

RESISTNCIA ELTRICA
- Devero ser do tipo U, aletada, trifsica, fabricada em nquel-cromo (80/20),
montada em uma estrutura de ao galvanizado e fixada entre isoladores de
porcelana;
- A resistncia dever estar protegida por um termostato de segurana com
rearme automtico;
- Sero montadas e fixadas no quadro da serpentina de resfriamento.

Code No. LIT-1900001


Issued July 21, 2008

M2000-500 and M9000-5xx Series Ball Valve Linkage Kits


Description

The M9000-51x Linkage

The M9000-5xx and M2000-500 Series Ball


Valve Linkage Kits are designed specifically
for mounting Johnson Controls M9104,
M9106, M9109, and M9100 Series
Non-Spring Return and M2202, M9206,
M9210, and M9220 Series Spring Return
Actuators to Johnson Controls VG1000 Series
Ball Valves in sizes 1/2 through 4 in. (DN15
through DN100). These sturdy linkage kits
provide stable actuator mounting while
preventing loading on the valve stem and
stem seals, to ensure longer life seal life.

Depending on the linkage kit you are using,


refer to either the M9000-51x Series Valve
Linkage Kits Product Bulletin (LIT-977354),
VG1000 Series Forged Brass Ball Valves
Product Bulletin (LIT-977132), or VG1000
Series Flanged Ball Valves Product Bulletin
(LIT-12011228) for important product
application information.

M9000-520 Linkage

Features
M2000-500 Linkage

thermoplastic linkage provides superior


thermal isolation between valve and
actuator, meets UL 94-5V Flame Class
Rating
compact size and multi-position setup the
user to position the actuator and linkage kit
assembly in 90 increments, relative to the
ball valve, facilitating installation in
confined locations
pointer provides an indication of valve
position

sturdy aluminum construction provides


exceptional strength and stability
multi-position setup allows the actuator
and linkage kit to be positioned in
45-degree increments, facilitating
installation in confined areas
weather shield kits available for field mount
protect actuator from extreme
environments

glass-reinforced thermoplastic resin


provides superior thermal isolation
between the valve and actuator, and meets
UL 94-5V Flame Class Rating
two-position anti-rotation slider
accommodates both spring return and
non-spring return electric actuators
multi-position setup allows the actuator
and linkage kit assembly to be positioned in
90 increments, relative to the ball valve,
facilitating installation in confined locations
manual handle for non-spring return
applications allows manual positioning of
the actuator when power is disengaged

M9000-51x Series Linkage Kits Used to


Field Mount M9000 Series Electric
Actuators to VG1000 Series Ball Valves

compact size and multi-position setup


allows the user to be position the actuator
and linkage assembly in 90 increments,
relative to the ball valve, facilitating
installation in confined locations
manual handle for non-spring return
applications allows manual positioning of
the actuator when power is disengaged

The M9000-550 Linkage

thermoplastic linkage provides superior


thermal isolation between valve and
actuator, and meets UL 94-5V Flame Class
Rating

Repair Information
If the M2000-500 or M90005xx Series Ball
Valve Linkage Kit fails to operate within its
specifications, replace the unit. For a
replacement valve, contact the nearest
Johnson Controls representative.

Selection Charts
Linkage Kits (Part 1 of 2)
Valve Size,
Valve Code Number
in. (DN)

Actuator Base Number1

Linkage Kit Code Number

Optional Weathershield

1/2 (DN15)

VA91042, VA2202

None Required

Not Available

M91042

M9000-550

3/4 (DN20)

1 (DN25)

VG1241Ax, VG1245Ax
VG1271Ax, VG1275Ax
VG1291Ax, VG1295Ax
VG1841Ax, VG1845Ax

VG1241Bx, VG1245Bx
VG1271Bx, VG1275Bx
VG1291Bx, VG1295Bx
VG1841Bx, VG1845Bx

VG1241Cx, VG1245Cx
VG1271Cx, VG1275Cx
VG1291Cx, VG1295Cx
VG1841Cx, VG1845Cx

M2202

M2000-500

M91062, M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VA91042, VA2202

None Required

Not Available

M91042

M9000-550

M2202

M2000-500

M9106* M9206

M9000-520

M9108

M9000-516

M9210

M9000-517

M9000-340

VA91042

None Required

Not Available

M91042

M9000-550

M9000-330

M2202

M2000-500

M91062, M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 3

M2000-500 and M9000-5xx Series Ball Valve Linkage Kits (Continued)

Linkage Kits (Part 2 of 2)


Valve Size,
Valve Code Number
in. (DN)
1-1/4 (DN32)

1-1/2 (DN40)

2 (DN50)

2-1/2 (DN65)
3 (DN80)
4 (DN100)

VG1241Dx, VG1245Dx
VG1841Dx, VG1845Dx

VG1241Ex, VG1245Ex
VG1841Ex, VG1845Ex

VG1241Fx, VG1245Fx
VG1841Fx, VG1845Fx

VG12A5Gx, VG18A5Gx
VG12A5Hx, VG18A5Hx
VG12A5Jx, VG18A5Jx

Actuator Base Number1

Linkage Kit Code Number

Optional Weathershield

M91062, M9206

M9000-520

Not Available

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

M91062, M9206

M9000-520

Not Available

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

M91092

M9000-520

Not Available

M9116

M9000-516

M9000-330

M9210

M9000-517

M9000-340

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

1. M9104, M9106, M9109 and M9100 Series are Non-Spring Return Actuators; VA2202, M2202, M9206, M9210 and M9220 Series are Spring Return Actuators.
2. To avoid excessive wear or drive time on the motor for VA9104, M9104, M9106 and M9109 AGx models, use a controller and/or software that provides a timeout
function to remove the signal at the end of rotation (stall). The IGx and GGx models have an auto shutoff to avoid excessive wear or drive time on the motor.

Linkages for Discontinued Series Ball Valves


Valve Size, in. (DN)
Valve Code Number

Actuator Base Number1

Linkage Kit Code


Number

1/2 (DN15)

M9106

M9000-514

M9206

M9000-515

VG1243Ax, VG1644AB

3/4 (DN20)

VG1243Bx

M9108

M9000-516

M9106

M9000-514

M9206

M9000-515

M9108

M9000-516

VG1644BB

M9108

M9000-516

M9210

M9000-517

1 (DN25)

VG1243Cx, VG1243Dx

M9116

M9000-516

M9220

M9000-517

1-1/4 (DN32)

VG1644CB, VG1644DB

M9116

M9000-518

M9220

M9000-519

1-1/2 (DN40)

VG1243EC

M9124

M9000-518

1. M9106, M9108, M9116, and M9124 Series are Non-Spring Return Actuators; M9206, M9210, and M9220 Series are Spring Return Actuators.

Repair Parts
Linkage

Replacement Description

Replacement Part Code Number

M9000-51x

Unit Replacement

M9000-520

Anti-rotation slider, includes carriage screw, washers, and wing nut

M9000-600

M5 Mounting Screws and Nuts

M9000-601

M2000-500, M9000-550

Drive Shaft

M9000-602

Manual Handle and Mounting Screw

M9000-603

Unit Replacement

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 3

M2000-500 and M9000-5xx Series Ball Valve Linkage Kits (Continued)

Technical Specifications
M2000-500 and M9000-5xx Series Ball Valve Linkage Kits
Service1

Hot Water, Chilled Water, 50/50 Glycol Solutions and in some cases low pressure steam

Maximum Actuator Fluid 212F (100C)


Temperature Limits

M2000-500 Linkage: M2202 Series Spring Return Actuators

284F (140C)

M9000-550 Linkage: M9104 Series Non-Spring Return Actuators


M9000-516 Linkage: M9100 Series Non-Spring Return Actuators
M9000-517 Linkage: M9210 Series Spring Return Actuators
M9000-518 Linkage: M9124 Series Non-Spring Return Actuators
M9000-519 Linkage: M9220 Series Spring Return Actuators
M9000-520 Linkage: M9106 and M9109 Series Non-Spring Return Actuators
M9206 Series Spring Return Actuators

Maximum Steam
Service2

Not Rated for Steam


Service

M2000-500 Linkage: M2202 Series Spring Return Actuators

15 psig saturated
steam
250F, (121C)

M9000-516 Linkage: M9100 Series Non-Spring Return Actuators

25 psig saturated
steam
267F, (130C)

M9000-518 Linkage: M9124 Series Non-Spring Return Actuators

-40F (-40C)

M9000-517 Linkage: M9210 Series Spring Return Actuators

M9000-550 Linkage: M9104 Series Non-Spring Return Actuators


M9000-517 Linkage: M9210 Series Spring Return Actuators
M9000-520 Linkage: M9106 and M9109 Series Non-Spring Return Actuators
M9206 Series Spring Return Actuators

Minimum Ambient
Operating Temperature

M9000-519 Linkage: M9220 Series Spring Return Actuators

M9000-519 Linkage: M9220 Series Spring Return Actuators


-25F (-32C)

M9000-520 Linkage: M9206 Series Spring Return Actuators

-22F (-30C)

M2000-500 Linkage: M2202 Series Spring Return Actuators

-4F (-20C)

M9000-550 Linkage: M9104 Series Non-Spring Return Actuators


M9000-516 Linkage: M9100 Series Non-Spring Return Actuators
M9000-518 Linkage: M9124 Series Non-Spring Return Actuators

Maximum Ambient
Operating Temperature

122F (50C)

M2000-500 Linkage: M2202 Series Spring Return Actuators


M9000-516 Linkage: M9100 Series Non-Spring Return Actuators
M9000-518 Linkage: M9124 Series Non-Spring Return Actuators

125F (52C)

M9000-520 Linkage: M9106 and M9109 Series Non-Spring Return Actuator

131F (55C)

M9000-517 Linkage: M9210 Series Spring Return Actuators


M9000-519 Linkage: M9220 Series Spring Return Actuators

140F (60C)

M9000-550 Linkage: M9104 Series Non-Spring Return Actuators


M9000-520 Linkage: M9206 Series Spring Return Actuators

Material

M9000-550, M9000-520 Glass-Reinforced Thermoplastic Resin; UL 94-5V Flame Class Rating


M9000-51x
Bracket:
Aluminum
Anti-Rotation Slider:

Shipping Weight

1018 Steel

Drive Shaft:

12L14 Steel

Standoff:

Thermoplastic Resin

Thermo-Isolator:

PTFE (Polytetrafluoroethylene)

1.5 lb (0.68 kg)

1. Refer to VDI 2035 Standard for proper water treatment.


2. In steam applications, install the valve with the stem horizontal to the piping, and wrap the valve and piping with insulation.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

3 of 3

Code No. LIT-1900237


Issued March 16, 2007

M9000-3x0 Weather Shield Enclosures


Description
The M9000-3x0 Weather Shield Enclosures
are cost-effective and durable weather shields
designed to provide a degree of protection for
a single Johnson Controls M9000 Series
Electric Actuator used in control damper, ball
valve, and cast-iron flanged valve
applications. These weather shield
enclosures are manufactured to National
Electrical Manufacturers Association
(NEMA) 3R specifications, and protect the
electric actuator from corrosion, rain, freezing
rain, sleet, and snow. The enclosure can be
mounted indoors or outdoors; however, it may
not prevent externally formed ice from
restricting the motion of the rotary shaft.
Each enclosure is constructed of
impact-grade ABS plastic that provides
excellent impact resistance. The cover
features ultraviolet inhibitors that extend
service life by preventing the cover from
becoming brittle or damaged by the sun or
other environmental elements. The
transparent cover provides an unobstructed
view of the electric actuator without having to
disassemble the enclosure. An appliance cord
in the M9000-310 and M9000-330 Weather
Shield Enclosure enables installation of
control wiring, and a form-fitting seal prevents
water or moisture from entering the unit and
damaging the actuator.

Refer to the M9000-3x0 Weather Shield


Enclosures Product Bulletin (LIT-1201704) for
important product application information.

Features

durable construction provides a degree


of protection from the elements for a single
Johnson Controls M9000 Series Electric
Actuator used in control damper, ball valve,
and iron flanged valve applications

fully enclosed NEMA 3R design protects


the electric actuator from corrosion, rain,
freezing rain, sleet, and snow

impact-grade ABS plastic enclosure


provides excellent impact resistance
cover constructed using ultraviolet
inhibitors extends service life by
preventing the cover from becoming brittle
or damaged by the sun or other
environmental elements
transparent cover allows the electric
actuator to be fully viewable without having
to disassemble the enclosure
appliance cord enables installation of
control wiring (M9000-310 and M9000-330
models)
strain relief conduit fittings protect the
electric actuator from damage by preventing
tension on the electrical connection

M9000-3x0 Weather Shield Enclosures


Shown Mounted onto a Control Damper,
Flanged Ball Valve, Threaded Ball Valve,
and Flanged Cast Iron Valve

Repair Information
If the M9000-3x0 Weather Shield Enclosure
fails to operate within its specifications,
replace the unit. For a replacement enclosure,
contact the nearest Johnson Controls
representative.

Selection Chart
Code Number
M9000-310

Description
Weather Shield Enclosure for a Single Johnson Controls M9106, M9108, M9109, M9116, M9124, and M9132 Series Electric Non-Spring
Return Actuator Used in Control Damper and Iron Flanged Valve Applications

M9000-3201

Weather Shield Enclosure for a Single Johnson Controls M9210 and M9220 Series Electric Spring Return Actuator Used in Control
Damper and Iron Flanged Valve Applications

M9000-3301

Weather Shield Enclosure for a Single Johnson Controls M9108, M9116, and M9124 Series Electric Non-Spring Return Actuator Used
with VG1000 Series Ball Valves, 1/2 through 4 in.

M9000-3401

Weather Shield Enclosure for a Single Johnson Controls M9210 and M9220 Series Electric Spring Return Actuator Used with
VG1000 Series Ball Valves, 1/2 through 4 in.

1. Kit includes one enclosure base and seal assembly, one cover and gasket, and all necessary mounting hardware. One weather shield enclosure is required per
electric actuator.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

1 of 2

M9000-3x0 Weather Shield Enclosures (Continued)


Technical Specifications
M9000-3x0 Weather Shield Enclosures
Materials

Enclosure

Impact-Grade ABS Plastic

Enclosure Seal

Nitrile

Cover

Transparent Impact-Grade ABS Plastic with Ultraviolet Inhibitors

Cover Gasket

Neoprene

Weather Shield Rating

NEMA 3R, IP54

Actuator Ambient
Operating
Temperature Limits

M9106 and M9109


(M9000-310 Only)

-4 to 125F (-20 to 52C)

M9108, M9116,
M9124, and M9132

-4 to 122F (-20 to 50C)

M9210 and M9220

-40 to 131F (-40 to 55C)

Weather Shield Enclosure Ambient


Storage Temperature Limits

-40 to 176F (-40 to 80C)

Electrical Connections

Strain Relief Conduit Fittings with 1/2 in. National Pipe Straight Mechanical (NPSM) Exit

Appliance Cord

6 Conductor, 18 AWG Wire Gauge, 43 in. (110 cm)

Shipping Weight

M9000-310

2.0 lb (0.9 kg)

M9000-320

3.3 lb (1.5 kg)

M9000-330

3.2 lb (1.45 kg)

M9000-340

4.2 lb (1.9 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

2 of 2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900118
m9106

1900118

9thcc:na

Electronics

Actuators

Rev:
021201
logo:

M9106-xGx-2 Series

left ft:

Electric Non-spring Return Actuators


60 Hz (72 seconds at 50 Hz) with a
load-independent rotation time.
The M9106-xGC-2 models are available with
integral auxiliary switches to perform
switching functions at any angle within the
selected rotation range. GGx models feature
0 to 10 VDC position feedback, and the AGF
models provide 10,000 ohm position
feedback.

35 dBA rating meets audible requirements


for open ceilings
synchronous drive provides constant
rotation time that is independent of load
direct shaft mount with single-screw
coupler simplifies installation and provides
3-point shaft gripping

The M9106-xGx-2 Series direct-mount electric magnetic clutch provides torque protection
for the damper and actuator
actuators operate on 24 VAC power and are
available for use with on-off, floating, or
field-selectable rotation time (IGx models
proportional controllers. These non-spring
only) replaces M9104, EDA-2040, and
return actuators are easily installed on a
ATP-2040 actuators and provides optimum
Variable Air Volume (VAV) box, a damper with
rotation time for the specific application
a round shaft up to 1/2 inch (13 mm) in diameter jumper-selectable rotation direction (GGx
or a square shaft up to 3/8 inch (10 mm).
models only) simplifies installation
The M9106 models have 53 lbin (6 Nm)
adjustable rotation stops allow application
running torque. They have a nominal
versatility with 30 to 90 clockwise or
60-second travel time for 90 of rotation at
counterclockwise rotation

Accessories

For more information, refer to the


M9106-xGx-2 Electric Non-spring Return
Actuators Product Bulletin, LIT-2681123 or
the M9106-xGx-2 Electric Non-spring Return
Actuators Installation Instructions,
Part No. 34-636-1085.

72 in. (1.8 m) Plenum Rated Wiring Harness


0 to 1.5 in. W.C. (0 to 375 Pa) differential pressure transmitter

To Order
Specify the code number from the following
selection chart.

Blade Pin Extension without Bracket supplied with Johnson Controls CD-1300
dampers and may be ordered separately for all direct mount applications

Selection Chart

Adjustable Blade Position Indicator Switch Kit with total switching load limited to
2000 VA for the following applications:
Pilot Duty:
24 VAC, 50 VA; 125/250/277 VAC, 125 VA
Motor Load:
125/250/277 VAC, 1/3 hp
Resistive Load: 125 VAC, 11 A; 250 VAC, 8 A; 277 VAC, 7 A (all maximum values)

M9106-xG-x-2 Series
Electric Actuator

DMPR-KR003

Sleeve Pin Kit for use with Johnson Controls round dampers with a 5/16 in. (8 mm)
shaft; furnished with the damper and may be ordered separately

On/Off Control

M9000-105

Pluggable 3-Terminal Block

M9000-106

Pluggable 4-Terminal Block

M9000-160

Replacement anti-rotation bracket for M9106 Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating, proportional, or


resistive actuators.

DMPR-KC003

DMPR-KC010

M9000-512

(b)

53 lbin (Nm)

Floating Control

! !
! ! !

(a) Use with an M9106-AGC-2 actuator to replace an ATP-2040 actuator and an EDA-2040-102 switch kit.
Note: An external relay (not provided) is needed for line voltage auxiliary switching.
(b) Use with an M9106 actuator to replace an EDA-2040 or ATP-2040 actuator and an EDA-2040-102
switch kit, when line voltage switches are required and an external relay is not desired.

! !
! !

Proportional Control

Valve Linkage Kit for field mounting an M9106 actuator to a 1/2 in. (DN15) 2 -way
VG1000 Series ball valve

M9106-IGC-2

20 in. (0.5 m) Plenum Rated Wiring Harness

Replace the unit.

M9106-IGA-2

CBL-2000-2

DPT-2015-0

Refer to the damper or VAV box


manufacturers information to select the
proper timing for the actuator. Refer to the
appropriate application note for specific wiring
diagrams and information.

M9106-GGC-2

20 in. (0.5 m) Wiring Harness, UL accepted for plenum use, connects the M9106 and
DPT-2015 to the VAV controller

(a)

The M9106 mounts directly on the duct


surface, round damper, or small rectangular
damper with an anti-rotation bracket and two
sheet metal screws (included). Additional
linkages or couplers are not required.

Repair Parts

Description

CBL-2000-1 (a)

CBL-2000-3

The M9106 actuators are used to position


balancing, control, round, and zone dampers
in typical HVAC applications. They are also
used to position the blades in a VAV box.

M9106-GGA-2

Code Number

output position feedback provides simple,


closed-loop control with accurate position
sensing

M9106-AGF-2

Description

manual gear release simplifies setup and


field adjustments

Applications

Features

M9106-xGx-2

1/2 in. NPT threaded conduit opening


meets electrical code requirements and
allows the use of armored cable

M9106-AGC-2

m9106-2.tif

M9106-AGA-2

right ft:
standard
Sect# = 0
seQ# = 105

Feedback
10,000 ohm
Potentiometer

!
! !

0 to 10 VDC Feedback
2 Auxiliary Switches

Adjustable Rotation
Time

!
! !

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900118

M9106-xGx-2 Series Electric Non-spring Return Actuators (Continued)


Include dimensions drawing 91062dim.doc (in Jan's M9106-2 folder on i:\ drive)

m910602p.eps

Dimensions, in./mm

Specifications
M9106-xGx-2 Series Electric Non-spring Return Actuators
Power Requirements

AGx:
IGx:
GGx:

(20 to 30 VAC) at 50/60 Hz; 2.5 VA supply, Class 2


(20 to 30 VAC) at 50/60 Hz; 2.8 VA supply, Class 2
(20 to 30 VAC) at 50/60 Hz; 3.2 VA supply, Class 2

Input Signal

AGx and IGx: 20 to 30 VAC at 50/60 Hz


GGx:
0 to 10 VDC or 0 to 20 mA

Input Signal Adjustments

AGx and IGx:


CW and COM Terminals, CW rotation; CCW and COM Terminals, CCW rotation
GGx (Voltage Input or Current Input):
Jumper Selectable:
0 (2) to 10 VDC or 0 (4) to 20 mA
Factory Setting:
0 to 10 VDC, CW rotation with signal increase
Action is jumper selectable Direct (CW) or Reverse (CCW) with signal increase.

Input Impedance

AGx: 200 ohms, nominal


IGx: 160 ohms, nominal
GGx: Voltage Input, 150,000 ohms; Current Input, 500 ohms

Feedback Signal

AGF: 10,000 ohm potentiometer, 1 W


GGx: 0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA);
Corresponds to input signal span selection

Auxiliary Switch Rating

xGC: Two Single-Pole, Double-Throw (SPDT) switches rated at 24 VAC, 1.5 A inductive, 3.0 A resistive, 35 VA maximum per
switch, Class 2

Mechanical Output
(Running Torque)

1, 1.5, and 2 min. settings: 53 lbin (6 Nm)


5.5 and 11 min. settings:
35 lbin (4 Nm)

Cycles

100,000 full cycles; 2,500,000 repositions rated at 53 lbin (6 Nm)

Audible Noise Rating

35 dBA maximum at 1 m

Rotation Range

Adjustable from 30 to 90, CW or CCW


IGx:

Rotation Time
All Other Models:

Adjustable with switch settings (factory set for 1 min.)


60, 90, 120, 330, or 660 sec (1, 1.5, 2, 5.5 or 11 min.) at 60 Hz and
72, 108, 144, 396, or 792 sec at 50 Hz
Nominal 60 seconds at 60 Hz and 72 seconds at 50 Hz for 90

Electrical Connection

1/4 in. spade terminals (To order optional pluggable terminal blocks, see Accessories chart.)

Mechanical Connection

3/8 to 1/2 in. (10 to 12.7 mm) round shaft or 3/8 in. (10 mm) square shaft

Enclosure

NEMA 2, IP32

Ambient Operating Conditions -4 to 125F (-20 to 52C); 90% RH maximum, non-condensing


Ambient Storage Conditions

IGx:
All Other Models:

-40 to 186F (-40 to 86C); 90% RH maximum, non-condensing


-40 to 176F (-40 to 80C); 90% RH maximum, non-condensing

Dimensions (H x W x D)

5.9 x 4.2 x 2.64 in. (150.1 x 106.5 x 67.0 mm)

Shipping Weight

2.4 lb (1.08 kg)

Agency Compliance

UL 873 Listed, File E27734, CCN XAPX


CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark, EMC Directive 89/336/EEC

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900027
m9206s

1900027

9thcc:na

FMS

pending

M9206 Series

Rev:
020100
logo:
left ft:

Electric Spring Return Actuators


m9206new.tif

Description
The M9206 Series direct-mount, spring return
electric actuators operate on 24 VAC or VDC
power and are available for use with on/off,
floating, or proportional controllers. These
bidirectional actuators do not require a
damper linkage, and are easily installed on a
damper with a round shaft up to 1/2 in.
(12.7 mm) in diameter or a square shaft up to
3/8 in. (10 mm). They may also be mounted
to ball valves using an M9000-51x Valve
Linkage Kit.
The M9206 models deliver 53 lbin (6 Nm) of
torque. The angle of rotation is mechanically
adjustable. Integral line voltage auxiliary
switches are available to indicate end-stop

M9206

Specifications
M9206 Series Electric Spring Return Actuators

position or to perform switching functions within the


selected rotation range. Position feedback is
provided on proportional models through a
proportional DC voltage signal.

Features
automatic stroke calibration at installation
reduces field installation time and cost due to self
adjustment
0 (2) to 10 VDC, 6 to 9 VDC, or 0 (4) to 20 mA
input eliminates the need for an externally wired,
500 ohm resistor
reversible mounting design provides clockwise
(CW) or counterclockwise (CCW) return-tonormal positioning if a power loss occurs
electronic stall detection throughout entire range
increases actuator life by deactivating the
actuator motor when an overload is detected
removable coupler allows actuator stroke
adjustment and/or adapts to a shorter damper
shaft

Power
Requirements

20 to 30 VAC at 50/60 Hz or 24 VDC 10%, Class 2,


16 VA minimum at 32 to 140F (0 to 60C)
22 VA minimum at -22 to 32F (-30 to 0C)
25 VA minimum at -40 to -22F (-40 to -30C)

Input Signal

AGx: 20 to 30 VAC at 50/60 Hz or 24 VDC 10%, 4.8 mA


AGx and BGx (On/Off): 20 to 30 VAC at 50/60 Hz or 24 VDC 10%,
533 mA at 32 to 140F (0 to 60C)
733 mA at -22 to 32F (-30 to 0C)
833 mA at -40 to -22F (-40 to -30C)
GGx: 0 (2) to 10 VDC, 6 to 9 VDC, or 0 (4) to 20 mA

Input Signal
Adjustments

GGx (Voltage Input or Current Input):


Factory Setting:
0 to 10 VDC, CW rotation with signal increase
Switch Selectable: 0 (2) to 10 VDC, 6 to 9 VDC, or 0 (4) to 20 mA
Direction of Action: Switch selectable direct or reverse with signal increase

Input Impedance

GGx: Voltage Input, 200,000 ohms; Current Input, 500 ohms

Feedback Signal

GGx: 0 (2) to 10 VDC for 90 (10 VDC at 2mA) or 6 to 9 VDC


Corresponds to input signal selection and also rotation limits.

Power Supply Output 17 to 22 VDC at 25 mA (-2MP models)


xGC Models:
Auxiliary Switch
Rating

right ft:
standard
Sect# = 0
seQ# = 23

Two Single-Pole, Double-Throw (SPDT), double


insulated switches
Rating per Switch: 24 VAC, 50 VA pilot duty
120 VAC, 5.8 A resistive, 1/4 hp, 275 VA pilot duty
240 VAC, 2.9 A resistive, 1/4 hp, 275 VA pilot duty

Spring Return

Direction is selectable with the mounting position of the actuator:


CCW face of the actuator away from the damper for CCW spring return;
CW face of the actuator away from the damper for CW spring return

Mechanical Output

Running Torque: 53 lbin (6 Nm)

Rotation Range

Adjustable from 34.5 to 90, mechanically limited to 93

Rotation Time

90 seconds for 93 with 0 to 53 lbin (0 to 6 Nm)

Cycles

60,000 full stroke cycles; 1,500,000 Repositons rated at 53 lbin (6 Nm)

Electrical
Connection

Actuator:
48 in. (1.2 m) cable with 20 AWG wire leads
Auxiliary Switches: 48 in. (1.2 m) cable with 18 AWG wire leads

Mechanical
Connection

3/8 to 1/2 in. (10.0 to 12.7mm) diameter round shaft


3/8 in. (10 mm) square shaft

Enclosure

NEMA 2, IP42

Ambient
Conditions

Operating:
Storage:

-40 to 140F (-40 to60C); 10 to 90% RH, non-condensing


-85 to 185F (-65 to 85C); 5 to 95% RH, non-condensing

xGC Models:

1/2 in. conduit connector with 48 in. wire leads


meets local code requirements for wiring and
allows easy field wiring on retrofit jobs
optional auxiliary switches provide adjustable
switch points with line voltage capability
optional 20 VDC at 25 mA power supply output
provides power for external devices, making the
actuator an ideal replacement for many
competing products

Applications
The M9206 actuators are designed to position
air dampers and valves in HVAC systems.
Applications include:
positioning of return air, exhaust, or outdoor air
dampers
controlling face and bypass dampers
positioning valves when used with a ball valve
linkage
Refer to the manufacturers information to properly
size the damper, valve, and/or actuator.
M9206 actuators operate on 24 VAC at 50/60 Hz or
24 VDC. They use a stepper motor with stall
detection circuitry that operates throughout the
entire stroke. The proportional actuators employ
noise-filtering techniques on the control signal to
eliminate repositioning due to line noise.
Rotation is mechanically limited to 93 by integral
end-stops. An anti-rotation bracket prevents lateral
movement of the actuator.
For more information, refer to the M9206 Series
Electric Spring Return Actuators Product Bulletin,
LIT-2681118 or the M9206 Series Electric Spring
Return Actuators Installation Instructions, Part No.
34-1280-9.

Dimensions
(H x W x D)

8.32 x 3.25 x 3.58 in. (211.3 x 82.6 x 91.0 mm)


with conduit adaptor
All Other Models: 6.98 x 3.25 x 3.58 in. (177.3 x 82.6 x 91.0 mm)

Shipping Weight

3.45 lb (1.56 kg)

To Order

Agency Compliance

UL 873 Listed, File E27734, CCN XAPX


CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark, EMC Directive 89/336/EEC, Low Voltage Directive 73/23/EEC

Specify the code number from the selection chart


on the following page.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900027

M9206 Series Electric Spring Return Actuators (Continued)


Accessories

Selection Chart

Code Number

Floating Control

! ! !

M9206-GGC-2MP

(a)

M9206-GGC-2

(a)

M9206-GGA-2MP

M9206-AGC-2MP

(a)

M9206-GGA-2

M9206-AGC-2

(a)

M9206-BGC-2

M9206-AGA-2MP

On/Off Control

M9206 Series
Electric
Spring Return
Actuators

M9206-BGA-2

M9206-AGA-2

53 lb-in (6 Nm)

DMPR-KR003 (a)

Blade Pin Extension without Bracket for Johnson Controls CD-1300


DMPR-KC003 (a) direct-mount applications

M9000-156

Mounting Kit for retrofitting a number of Honeywell economizer


damper actuator installations; provides for remote mount,
linkage-driven application of M9204 and M9206 actuators with existing
linkages

M9000-157

Universal Mounting Kit provides for remote mount, linkage-driven


application of M9204 and M9206 actuators in a new or retrofit damper
and actuator assembly

M9000-161

Replacement anti-rotation bracket for M9206 Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating,


proportional, or restrictive actuators

M9000-513

Valve Linkage Kit for field mounting an M9206 actuator to 1/2 and
3/4 in. 2-way and 1/2 in. 3-way VG1000 Series ball valves.

M9206-600

Repair Kit includes a coupler, set screw, and locking clip for mounting
an M9206 actuator to a 3/8 to 1/2 in. (10.0 to 12.7 mm) round shaft or
a 3/8 in. (10 mm) square shaft

M9206-601

Repair Kit includes a coupler, set screw, and locking clip for mounting
an M9206 actuator to a 3/8 to 5/8 in. (10 to 16 mm) round shaft or a
3/8 to 9/16 in. (10 to 14 mm) square shaft

M9206-602

Locking clip for the M9206 actuator coupler (bag of 5)

Y65A13-0

40 VA Transformer, 120/24 VAC, 60 Hz

Y65S13-0

40 VA Transformer, 120/24 VAC, 60 Hz

! !
! ! ! !

Proportional Control
Feedback
0 (2) to 10 or
6 to 9 VDC

! ! ! !
! !

2 Auxiliary Switches

! !

Power Supply Outlet


20 VDC at 25 mA

(a) May be wired for two wire, on/off control

Repair Parts
Replace the unit.

Description
Sleeve Pin Kit for Johnson Controls round dampers with a 5/16 in.
(8 mm) diameter shaft

(a) Furnished with the damper and may be ordered separately.

m9206f2p.eps

Actuator and Anti-rotation Bracket dimension, in./mm

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

Code No. LIT-1900389


Issued March 25, 2008

VA2202-xxx-2 Series

Electric Spring Return Actuators


Description
VA2202 Series Spring Return Electric Valve
Actuators are available in 24 VAC/VDC and
120 VAC ON/OFF control, 24 VAC Floating
Control, and 2 to 10 VDC (4 to 20 mA)
Proportional Control for use in Heating,
Ventilating, and Air Conditioning (HVAC)
applications. All models provide
18 lb.in (2 N.m) of output force and feature a
NEMA 2 (IP42) housing for indoor use.
Versions with a factory-installed Single Pole,
Double Throw (SPDT) auxiliary switch are
available.
The VA2202 Series actuators are designed for
easy mounting in the field to 1/2 and 3/4 in.

Johnson Controls VG1000 Series Ball


Valves. The optional available auxiliary switch
is adjustable from 5 to 95.
Refer to the VA2202-xxx-2 Series Electric
Spring Return Valve Actuators Product
Bulletin (LIT-12011160) for important product
application information.

Features

Proportional, Floating, and On/Off control


models available
single screw, direct mounting
optional auxiliary switch available
reversible mounting design
compact design

Selection Charts
VA2202-xxx-2 Series Electric Spring Return Actuators
Code Number
Voltage
Control

Auxiliary Switch

VA2202-AGA-2

24 VAC

Floating

No

120 VAC

On/Off

No

VA2202-AGB-2

VA2202-xxx-2 Series Electric


Spring Return Actuator

Yes

VA2202-BAA-2
VA2202-BAB-2

Accessories for V2202-xxx-2 Series


Code Number Description

Yes

VA2202-BGA-2

24 VAC/VDC

M2000-500

No

VA2202-BGB-2

Yes

VA2202-GGA-2

Proportional,
2-10 VDC

VA2202-GGB-2

Linkage Kit Complete, includes


adapter plate, coupler, lock
washer, screw and pointer

No
Yes

Technical Specifications
VA2202-xxx-2 Series Actuator (Part 2 of 2)

VA2202-xxx-2 Series Actuator (Part 1 of 2)


Power
VA2202-AGx-2
Requirements VA2202-BAx-2

Input Signal

Input
Impedance

Nominal Run
Time

24 VAC 20% at 50/60 Hz, 4 VA


85 to 265 VAC at 50/60 Hz, 5 VA

VA2202-BGx-2

24 VAC 20% at 50/60 Hz,


24 VDC 10%, 5 VA

VA2202-GGx-2

24 VAC 20% at 50/60 Hz,


24 VDC 10%, 4 VA

VA2202-AGx-2

24 VAC 20% at 50/60 Hz

VA2202-Bxx-2

(See Power Requirements.)

VA2202-GGx-2

2 to 10 VDC or 4 to 20 mA
(with field furnished 500 ohm resistor)

Cycles

VA2202-AGx

1,000 ohms (0.6 W)

Enclosure

VA2202-GGx

Voltage: 100,000 ohms, (0.1 mA)

Ambient
Conditions

Current: 500 ohms (with field furnished


500 ohm 0.25 W minimum resistor)
Electrical
Connections

Powered

95 seconds maximum VA2202-AGx-2 and


VA2202-GGx-2 models
75 seconds maximum VA2202-Bxx-2
models

Spring Return

25 seconds maximum: -4 to 122F


(-20 to 50C), 60 seconds maximum
at -22F (-30C) for VA2202-AGx-2 and
VA2202-GGx-2 models; 75 seconds
maximum for VA2202-Bxx-2 models
60,000 full stroke cycles; 1,500,000
repositions rated at 16 lbin (2 Nm)
NEMA 2, IP42

Operating

-22 to 122F (-30 to 50C);


5 to 90% RH, noncondensing

Storage

-40 to 176F (-40 to 80C);


5 to 95% RH, noncondensing

VA2202-AGA-2 Plenum cable, 36 inch, 18 AWG,


VA2202-GGA-2 1/2 in. conduit connector

Valve Fluid Temperature Limits 0 to 212F (-18 to 100C)

VA2202-BxA-2

Appliance cable, 36 inch, 18 AWG,


1/2 in. conduit connector

Compliance

VA2202-BxB-2
VA2202-xGB-2

United States

UL listed acc. to
UL 60730-1, UL 60730-2-14 (XAPX)

Two appliance cables, 36 inch, 18 AWG,


1/2 in. conduit connector

Canada

cUL listed acc. to


CAN/CSA C22.2 No.24 (XAPX7)

Auxiliary
VA2202-xxB-2
Switch Rating

One SPDT, 3A @ 250 VAC,


adjustable 0 to 95

Europe

Mechanical Connection

1/4 to 1/2 in. (10 to 12.7 mm) diameter


round shaft
1/4 to 5/16 in. (10 mm) square shaft

CE Mark, Low Voltage Directive


(73/23/EEC), -xAx and -xxB models only
CE Mark, EMC Directive (89/336/EEC), all
models

Output Torque

18 lbin (2 Nm) minimum

Rotation Range

Adjustable from 37 to 100%,


mechanically limited to 95

Shipping Weight

1.5 lb (0.7 kg)

Repair Information
If the VA2202-xxx-2 Series Electric Spring Return Actuator fails to
operate within its specifications, replace the unit. For a replacement
actuator, contact the nearest Johnson Controls representative.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 1

Code No. LIT-1900354


Issued December 28, 2007

VA9104-xGA-2S, -3S Series

Electric Non-Spring Return Valve Actuators


Description

Features

The VA9104 Series Actuators are


direct-mount, non-spring return electric valve
actuators that operate on AC 24 V power. Use
these synchronous motor-driven actuators to
provide accurate positioning on
Johnson Controls VG1000 Series DN15,
DN20, and DN25 (1/2, 3/4, and 1 in.) ball
valves in Heating, Ventilating, and Air
Conditioning (HVAC) applications.

The VA9104 Series Electric Non-Spring


Return Actuators provide a running torque of
35 lbin (4 Nm). The nominal travel time is
60 seconds at 60 Hz (72 seconds at 50 Hz) for
90 of rotation.

Refer to the VA9104-xGA-2S, -3S Series


Electric Non-Spring Return Valve Actuators
Product Bulletin (LIT-12011050) for important
product application information.

35 dBA nominal audible noise rating


meets the audible noise requirements for
open ceiling environments: whisper quiet
operation will not disturb building
occupants
synchronous drive provides a constant
rotation time that is independent of the load
100,000 cycle rating provides years of
trouble-free service
direct mounting with single screw
reduces installation time and cost
manual override allows for manual
positioning of the valve, independent of a
power supply
plenum cable or screw terminal electrical
connections make wiring quick and easy
while allowing for ceiling plenum
applications
Internal connector on VA9104-xGA-2S
models simplifies installation and field
wiring

VA9104 Series
Electric Non-Spring Return Actuator on a
VG1000 Series Ball Valve

Repair Information
If the VA9104 Series Electric Non-Spring
Return Valve Actuator fails to operate within its
specifications, replace the unit. For a
replacement electric actuator, contact the
nearest Johnson Controls representative.

Selection Chart
Code Number

Control Type

VA9104-AGA-2S

Floating without timeout AC 19.2 to 30 V, 50/60 Hz

Input Signal

VA9104-AGA-3S

Floating without timeout AC 19.2 to 30 V, 50/60 Hz

VA9104-GGA-2S

Proportional

DC 0 (2) to 10 V, or (0) 4 to 20 mA1

VA9104-GGA-3S

Proportional

VA9104-IGA-2S

Floating or On/Off
with timeout

VA9104-IGA-3S

Floating or On/Off
with timeout

Power Requirements

Electrical Connections

AC 24 V at 50/60 Hz, 2.3 VA

48 in. (1.2 m) UL 444 Type CMP Plenum Rated


cable with 19 AWG (0.75 mm2) conductors and
.25 in. (6 mm) ferrule ends

AC 24 V at 50/60 Hz, 2.3 VA

M3 Screw Terminals

AC 24 V at 50/60 Hz, 3.6 VA

48 in. (1.2 m) UL 444 Type CMP Plenum Rated


cable with 19 AWG (0.75 mm2) conductors and
.25 in. (6 mm) ferrule ends

DC 0 (2) to 10 V, or (0) 4 to 20 mA1

AC 24 V at 50/60 Hz, 3.6 VA

M3 Screw Terminals

AC 19.2 to 30 V, 50/60 Hz

AC 24 V at 50/60 Hz, 3.0 VA

48 in. (1.2 m) UL 444 Type CMP Plenum Rated


cable with 19 AWG (0.75 mm2) conductors and
.25 in. (6 mm) ferrule ends

AC 19.2 to 30 V, 50/60 Hz

AC 24 V at 50/60 Hz, 3.0 VA

M3 Screw Terminals

1. Milliamp input requires field furnished 500 ohm resistor.

Accessories (Order Separately)


Code Number

Description

M9000-550

Mounting Hardware Replacement kit

M9000-200

Commissioning Tool that Provides a Control Signal to Drive 24 V On/Off, Floating, Proportional, and/or Resistive
Electric Actuators

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

1 of 2

Electric Non-Spring Return Valve Actuators (Continued)


Technical Specifications
VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators
Power Requirements
Control Type

AC 24 V +25%/-20% at 50/60 Hz, 2.1 VA Supply, Class 2 or Safety Extra-Low Voltage (SELV)
VA9104-AGA-xS

Floating Control without Timeout

VA9104-GGA-xS

Proportional Control

VA9104-IGA-xS

Floating or On/Off Control with Timeout

VA9104-AGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2 or SELV without Timeout

VA9104-GGA-xS

DC 0 (2) to 10 V or 0 (4) to 20 mA with Field Furnished 500 ohm Resistor

VA9104-IGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2 or SELV with Timeout

Motor Input Impedance

VA9104-AGA-xS

200 ohms Nominal

Control Input Impedance

VA9104-GGA-xS

Voltage Input: 200,000 ohms


Current Input: 500 ohms with Field Furnished 500 ohm Resistor

Input Signal

Running Torque

35 lbin (4 Nm)

Travel Time

60 Seconds at 60 Hz (72 Seconds at 50 Hz) for 90 of Rotation

Rotation Range

93 3, CW or CCW

Cycles

100,000 Full Stroke Cycles; 2,500,000 Repositions at Rated Running Torque

Audible Noise Rating

35 dBA Nominal at 39-13/32 in. (1 m)


48 in. (1.2 m) UL 444 Type CMP Plenum Rated cable with 19 AWG (0.75 mm2) conductors and
.25 in. (6 mm) ferrule ends and connector for 3/8 in. (9.5 mm) flexible metal conduit

Electrical Connections

VA9104-xGA-2S
VA9104-xGA-3S

M3 Screw Terminals

Enclosure

VA9104-xGA-2S

NEMA 2, IP42

VA9104-xGA-3S

NEMA 1, IP40

Ambient Conditions

Operating

-4 to 140F (-20 to 60C); 90% RH Maximum, Noncondensing

Storage

-20 to 150F (-29 to 66C); 90% RH Maximum, Noncondensing

Fluid Temperature Limits


Water
(Actuator and Valve Assembly)
Compliance

VG1241 and VG1841 Series Valves:


VG1245 and VG1845 Series Valves:

23 to 203F(-5 to 95C)
-22 to 212F (-30 to 100C)

Steam

Not Rated for Steam Service

North America

UL Listed, File E27734, CCN XAPX (United States) and XAPX7 (Canada)
Actuator Housing is Plenum Rated per CSA C22.2 No. 236/UL 1995, Heating and Cooling
Equipment.

Shipping Weight

European Union

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


1.25 lb (0.55 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

2 of 2

Code No. LIT-1900417


Issued July 15, 2008

VG1000 Series Flanged Ball Valves for Assembly in the Field


Description

VG1000 Series Flanged Ball Valves are


designed primarily to regulate the flow of hot
water, chilled water, and 50% glycol solutions
to the demand of a controller in Heating,
Ventilating, and Air Conditioning (HVAC)
systems. The valves come in sizes of 2-1/2, 3,
and 4 in. (DN65, DN80, and DN100). These
American Society of Mechanical Engineers
(ASME) Class 150 flanged valves come in
both two- and three-way configurations.
Johnson Controls offers valve, linkage, and
actuator assemblies for factory or field
mounting with either spring return or
non-spring return actuators.
If the VG1000 Series Flanged Ball Valve fails
to operate within its specifications, refer to the
VG1000 Series Flanged Ball Valves Product
Bulletin (LIT-12011228) for a list of repair
parts available.

Features

Closeoff Pressure Rating: 100 psi for


Two-Way Valves; 50 psi for Three-Way
Valves provides tight shutoff.
300 Stainless Steel Ball and Stem
Assembly applies to systems with high
temperature water (0 to 284F
[-18 to 140C]) or 25 psi saturated steam.

500:1 Rangeability provides accurate


control under all load conditions.
Amodel Flow Characterizing Disk
provides equal percentage flow
characteristics for best temperature
control; available in a wide array of Cv
ranges to cover a broad variety of
applications.
Ethylene Propylene Diene Monomer
(EPDM) Double O-Ring Stem Seal
offers tested leak-free operation for
200,000 cycles in iron-oxide contaminated
water.
Graphite-Reinforced
Polytetrafluoroethylen (PTFE) Seats
include 15% graphite-reinforced ball seals
that last twice as long in iron-oxide
contaminated water when compared to
virgin Teflon ball seats.
PTFE Thermal Spacer provides
thermal isolation between the actuator and
the valve.
Seats Backed with EPDM O-Rings
maintain a constant seating force that
compensates for expansion, contraction,
and seat wear without increasing
operating torque.
Maintenance-Free Design performs
without failure in excess of 200,000 full
stroke cycles in iron-oxide contaminated
water.

VG1000 Series Ball Valves Shown with


Field Mounted M9000 Series Actuators

Available with Factory-Mounted M9124 or


M9220 Series Electric Actuators
reduces field installation time and cost.
M9000-330 and M9000-340
Weathershield Available for Field
Installation protect the actuator from
corrosion, rain, freezing rain, sleet, and
snow.

Repair Information
If the VG1000 Series Flanged Ball Valve fails
to operate within its specifications, replace the
unit. For a replacement valve, contact the
nearest Johnson Controls representative.

Selection Charts
Available Flanged Ball Valves (for Field Assembly)
Part Number
Size,
Closeoff PSIG
in. (DN)
Two-Way
Three-Way
Two-Way
Three-Way

Control
Disk

Control Port A

Control Port B

Cv (Kv)

Cv (Kv)

VG12A5GS

VG18A5GS

Yes

47 (40)

29 (25)

VG12A5GT

VG18A5GT

74 (63)

47 (40)

2-1/2 (DN65)

100

50

VG12A5GU

VG18A5GU

VG12A5HT

VG18A5HT

VG12A5HU

VG18A5HU

117 (100)

74 (63)

VG12A5HV

VG18A5HV

176 (150)

88 (75)

VG12A5HW

VG18A5HW

No

211 (180)

105 (90)

VG12A5JU

VG18A5JU

Yes

117 (100)

74 (63)

VG12A5JV

VG18A5JV

No

176 (150)

88 (75)

3 (DN80)

100

4 (DN100)

100

50

50

Yes

117 (100)

74 (63)

74 (63)

47 (40)

Available Actuators and Linkages (for Field Assembly)


Control Type
Spring Return

Switches

Actuator

Linkage

Optional Weathershield

AC 24 V On/Off (Floating Control)

No

M9124-AGA-2

M9000-518

M9000-330

AC 24 V On/Off (Floating Control)

Two

M9124-AGC-2

DC 0 (2) to 10 V Proportional Control

No

M9124-GGA-2

DC 0 (2) to 10 V Proportional Control

Two

M9124-GGC-2
M9000-519

M9000-340

AC 24 V Three-Wire Floating Control

No

No

M9220-AGA-3

AC 24 V Three-Wire Floating Control

Yes

Two

M9220-AGC-3

AC 120 V On/Off Control

No

M9220-BAA-3

AC 120 V On/Off Control

Two

M9220-BAC-3

AC 24 V On/Off Control

No

M9220-BGA-3

AC 24 V On/Off Control

Two

M9220-BGC-3

DC 0 (2) to 10 V Proportional Control

No

M9220-GGA-3

DC 0 (2) to 10 V Proportional Control

Two

M9220-GGC-3

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 2

VG1000 Series Flanged Ball Valves for Assembly in the Field (Continued)

Technical Specifications
VG1000 Series Flanged Ball Valves
Hot Water, Chilled Water, 50/50 Glycol Solutions, and
25 psig (172 kPa) Saturated Steam for HVAC Systems

Service1
Valve Fluid Temperature Limits

0 to 284F (-18 to 140C)

Valve Body Pressure/


Temperature Rating

Water

ASME Class 150


250 psi at -20 to 100F (29 to 38C)
235 psi at: 200F (93C)
218 psi at: 284F (140C)

Steam

25 psig (172 kPa) Saturated Steam for HVAC Systems

Maximum Closeoff Pressure

Two-Way

100 psi (689 kPa)

Three-Way

50 psi (345 kPa)

Maximum Recommended Operating Pressure Drop

30 psi (207 kPa) for quiet service

Flow Characteristics

Two-Way

Equal Percentage

Three-Way

Equal Percentage Flow Characteristics of In-line Port or


Linear Percentage Flow Characteristics of Angle Port
Greater than 500:1

Rangeability2
Leakage

Two- or Three-Way

0.01% of Maximum Flow, Control Port, ANSI/FCI 70-2, Class 4

Three-Way

1% of Maximum Flow, Bypass Port

End Connections

ASME Class 150 Flange

Minimum Ambient Operating


Temperature

-4F (-20C)

M9124 Series Non-Spring Return Actuators

-40F (-40C)

M9220 Series Spring Return Actuators

Maximum Ambient Operating


Temperature3

122F (50C)

M9124 Series Non-Spring Return Actuators

131F (55C)

M9220 Series Spring Return Actuators

Materials

Body

Brass

Flanges

Ductile Iron

Ball

300 Series Stainless Steel

Stem

300 Series Stainless Steel

Seats

Graphite Reinforced PTFE with EPDM O-Ring Backing

Stem Seals

EPDM O-Rings

Flow Control Disk

Amodel AS-1145HS Polyphthalamide Resin

1. Refer to VDI 2035 Standard for proper water treatment.


2. Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.
3. In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with insulation.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 2

Code No. LIT-1924515


Issued August 27, 2008

VG1000 Series

Forged Brass Ball Valves for Assembly in the Field

Description
VG1000 Series Ball Valves are designed to
regulate the flow of hot or chilled water and, for
some models, low pressure steam in
response to the demand of a controller in
Heating, Ventilating, and Air Conditioning
(HVAC) systems. Available in sizes 1/2
through 2 in. (DN15 through DN50), this family
of two- and three-way forged brass valves is
factory or field mounted to Johnson Controls
VA9104, M9106, M9109, and M9100 Series
Non-Spring Return and VA2202, M9206 and
M9210 Series Spring Return Electric
Actuators for on/off, floating, or proportional
control.
Refer to the VG1000 Series Forged Brass Ball
Valves Product Bulletin (LIT-977132) for
important product application information.

Features

National Pipe Thread (NPT), sweat, and


press end connections provide the right
valve for a broad range of applications,
reduce installation time while reducing the
need for adapters, and increase system
reliability

300 Series stainless steel ball and stem


assembly tolerates high temperature
water or 15 psi saturated steam with fluid
temperatures of -22 to 284F
(-30 to 140C) or where a higher degree of
corrosion protection is desired
Ethylene Propylene Diene Monomer
(EPDM) double O-ring steam seal
provides a leak-free seal; the packing has
been tested and is leak-free after 200,000
cycles in iron-oxide contaminated water
graphite-reinforced
Polytetrafluoroethylene (PTFE) seats
include 15% graphite-reinforced ball seals,
providing better wear resistance
200 psi closeoff pressure rating provides
tight shutoff
500:1 rangeability provides accurate
control under all load conditions
chrome-plated brass ball and stem
assembly standard handles both chilled
and hot water applications with a fluid
temperature range of 23 to 203F
(-5 to 95C)
blowout-proof stem protects the user
from the risk of injury

VG1000 Series Ball Valves Shown with


Field Mounted VA9104 and M9000 Series
Actuators

Repair Information
If the VG1000 Series Ball Valve fails to
operate within its specifications, refer to the
following table for a list of repair parts
available.

Selection Charts
Valid Ball Valve, Electric Actuator, Linkage Kit, and Weather Shield Combinations (for Assembly in the Field) (Part 1 of 2)
Valve Size,
Valve Code Numbers
Actuator Base
Linkage Kit Code
Weather Shield
in. (DN)
Number
Number1
NPT End
Sweat End
Press End
1/2 (DN15)

3/4 (DN20)

1 (DN25)

Connection

Connection

Connection

VG1241Ax
VG1245Ax
VG1841Ax
VG1845Ax

VG1271Ax
VG1275Ax
VG1871Ax
VG1875Ax

VG1291Ax
VG1295Ax
VG1891Ax
VG1895Ax

VG1241Bx
VG1245Bx
VG1841Bx
VG1845Bx

VG1241Cx
VG1245Cx
VG1841Cx
VG1845Cx

VG1271Bx
VG1275Bx
VG1871Ax
VG1875Ax

VG1271Cx
VG1275Cx
VG1871Cx
VG1875Cx

VG1291Bx
VG1295Bx
VG1891Bx
VG1895Bx

VG1291Cx
VG1295Cx
VG1891Cx
VG1895Cx

VA91042

None Required

M91042

M9000-550

VA2202

None Required

M2202

M2000-500

M91062
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VA91042

None Required

M91042

M9000-550

VA2202

None Required

M2202

M2000-500

M91062
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VA91042

None Required

M91042

M9000-550

VA2202

None Required

M91062
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 4

Forged Brass Ball Valves for Assembly in the Field (Continued)


Valid Ball Valve, Electric Actuator, Linkage Kit, and Weather Shield Combinations (for Assembly in the Field) (Part 2 of 2)
Valve Size,
Valve Code Numbers
Actuator Base
Linkage Kit Code
Weather Shield
in. (DN)
Number
Number1
NPT End
Sweat End
Press End
Connection
1-1/4 (DN32)

1-1/2 (DN40)

2 (DN50)

Connection

Connection

VG1241Dx
VG1245Dx
VG1841Dx
VG1845Dx
VG1241Ex
VG1245Ex
VG1841Ex
VG1845Ex
VG1241Fx
VG1245Fx
VG1841Fx
VG1845Fx

M91062
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

M91062
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

M91092

M9000-520

M9116

M9000-516

M9000-330

M9210

M9000-517

M9000-340

1. VA9104, M9104, M9106, M9109 and M9100 Series Actuators are non-spring return, and VA2202, M2202, M9206 and M9210 Series Actuators are spring return.
Note: VA9104, M9104, VA2202, and M2202 have a maximum fluid temperature limit of 212F (100C).
2. To avoid excessive wear or drive time on the motor for VA9104, M9104, M9106, and M9109 AGx models, use a controller and/or software that provides a
timeout function to remove the signal at the end of rotation (stall). The IGx and GGx models have an automatic shutoff to avoid excessive wear or drive time on
the motor.

Available Ball Valves for Field Assembly1 (Part 1 of 2)


Size,
Closeoff
Control Control Port Bypass Port Plated Brass Ball and Stem
in. (mm)
(psig)
Disc
Cv (kv)
Cv (kv)
(23 to 203F Fluid Temperature)
(Three-Way
Only)
Two-Way
Three-Way

Stainless Steel Ball and Stem


(-22 to 284F Fluid Temperature,
15 psi saturated steam)
Two-Way

Three-Way

NPT Threaded End Connection Valves


1/2 (DN15)

3/4 (DN20)

1 (DN25)

1-1/4 (DN32)

1-1/2 (DN40)

2 (DN50)

200

200

200

200

200

200

Yes

1.2 (1.0)

0.7 (0.6)

VG1241AD

VG1841AD

VG1245AD

VG1845AD

1.9 (1.6)

1.2 (1.0)

VG1241AE

VG1841AE

VG1245AE

VG1845AE

2.9 (2.5)

1.9 (1.6)

VG1241AF

VG1841AF

VG1245AF

VG1845AF

4.7 (4.0)

2.9 (2.5)

VG1241AG

VG1841AG

VG1245AG

VG1845AG
VG1845AL

7.4 (6.3)

4.7 (4.0)

VG1241AL

VG1841AL

VG1245AL

No

11.7 (10.0)

5.8 (5.0)

VG1241AN

VG1841AN

VG1245AN

VG1845AN

Yes

4.7 (4.0)

2.9 (2.5)

VG1241BG

VG1841BG

VG1245BG

VG1845BG

7.4 (6.3)

4.7 (4.0)

VG1241BL

VG1841BL

VG1245BL

VG1845BL

No

11.7 (10.0)

5.8 (5.0)

VG1241BN

VG1841BN

VG1245BN

VG1845BN

Yes

7.4 (6.3)

4.7 (4.0)

VG1241CL

VG1841CL

VG1245CL

VG1845CL

11.7 (10.0)

5.8 (5.0)

VG1241CN

VG1841CN

VG1245CN

VG1845CN

No

18.7 (16.0)

9.4 (8.0)

VG1241CP

VG1841CP

VG1245CP

VG1845CP

Yes

11.7 (10.0)

5.8 (5.0)

VG1241DN

VG1841DN

VG1245DN

VG1845DN

18.7 (16.0)

9.4 (8.0)

VG1241DP

VG1841DP

VG1245DP

VG1845DP

No

29.2 (25.0)

14.6 (12.5)

VG1241DR

VG1841DR

VG1245DR

VG1845DR

Yes

18.7 (16.0)

9.4 (8.0)

VG1241EP

VG1841EP

VG1245EP

VG1845EP

29.2 (25.0)

14.6 (12.5)

VG1241ER

VG1841ER

VG1245ER

VG1845ER

No

46.8 (40.0)

23.4 (20.0)

VG1241ES

VG1841ES

VG1245ES

VG1845ES

Yes

29.2 (25.0)

14.6 (12.5)

VG1241FR

VG1841FR

VG1245FR

VG1845FR

46.8 (40.0)

23.4 (20.0)

VG1241FS

VG1841FS

VG1245FS

VG1845FS

No

73.7 (63.0)

36.8 (31.5)

VG1241FT

VG1841FT

VG1245FT

VG1845FT

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 4

Forged Brass Ball Valves for Assembly in the Field (Continued)


Available Ball Valves for Field Assembly1 (Part 2 of 2)
Size,
Closeoff
Control Control Port Bypass Port Plated Brass Ball and Stem
in. (mm)
(psig)
Disc
Cv (kv)
Cv (kv)
(23 to 203F Fluid Temperature)
(Three-Way
Only)
Two-Way
Three-Way

Stainless Steel Ball and Stem


(-22 to 284F Fluid Temperature,
15 psi saturated steam)
Two-Way

Three-Way

Sweat End Connection Valves


1/2 (DN15)

200

Yes

No
3/4 (DN20)

1 (DN25)

200

200

Yes

1.2 (1.0)

0.7 (0.6)

VG1271AD

VG1871AD

VG1275AD

VG1875AD

1.9 (1.6)

1.2 (1.0)

VG1271AE

VG1871AE

VG1275AE

VG1875AE

2.9 (2.5)

1.9 (1.6)

VG1271AF

VG1871AF

VG1275AF

VG1875AF

4.7 (4.0)

2.9 (2.5)

VG1271AG

VG1871AG

VG1275AG

VG1875AG

7.4 (6.3)

4.7 (4.0)

VG1271AL

VG1871AL

VG1275AL

VG1875AL

11.7 (10.0)

5.8 (5.0)

VG1271AN

VG1871AN

VG1275AN

VG1875AN

4.7 (4.0)

2.9 (2.5)

VG1271BG

VG1871BG

VG1275BG

VG1875BG

7.4 (6.3)

4.7 (4.0)

VG1271BL

VG1871BL

VG1275BL

VG1875BL

No

11.7 (10.0)

5.8 (5.0)

VG1271BN

VG1871BN

VG1275BN

VG1875BN

Yes

7.4 (6.3)

4.7(4.0)

VG1271CL

VG1871CL

VG1275CL

VG1875CL

11.7 (10.0)

5.8 (5.0)

VG1271CN

VG1871CN

VG1275CN

VG1875CN

18.7 (16.0)

9.4 (8.0)

VG1271CP

VG1871CP

VG1275CP

VG1875CP

No

Press End Connection Valves


1/2 (DN15)

200

Yes

No
3/4 (DN20)

1 (DN25)

200

200

Yes

1.2 (1.0)

0.7 (0.6)

VG1291AD

VG1891AD

VG1295AD

VG1895AD

1.9 (1.6)

1.2 (1.0)

VG1291AE

VG1891AE

VG1295AE

VG1895AE

2.9 (2.5)

1.9 (1.6)

VG1291AF

VG1891AF

VG1295AF

VG1895AF

4.7 (4.0)

2.9 (2.5)

VG1291AG

VG1891AG

VG1295AG

VG1895AG

7.4 (6.3)

4.7 (4.0)

VG1291AL

VG1891AL

VG1295AL

VG1895AL

11.7 (10.0)

5.8 (5.0)

VG1291AN

VG1891AN

VG1295AN

VG1895AN

4.7 (4.0)

2.9 (2.5)

VG1291BG

VG1891BG

VG1295BG

VG1895BG

7.4 (6.3)

4.7 (4.0)

VG1291BL

VG1891BL

VG1295BL

VG1895BL

No

11.7 (10.0)

5.8 (5.0)

VG1291BN

VG1891BN

VG1295BN

VG1895BN

Yes

7.4 (6.3)

4.7 (4.0)

VG1291CL

VG1891CL

VG1295CL

VG1895CL

11.7 (10.0)

5.8 (5.0)

VG1291CN

VG1891CN

VG1295CN

VG1895CN

18.7 (16.0)

9.4 (8.0)

VG1291CP

VG1891CP

VG1295CP

VG1895CP

No

1. Before retrofitting older valves with VA9104, M9104, VA2202, or M2202 actuators be sure that the valves have a tapped hole in the center of the valve stem and
no threads in the flange holes. These direct mount actuators do not fit older valves designed without a tapped center stem hole or with threaded flange mounting
holes.

Repair Parts
Linkage

Replacement Description

Replacement Part Code Number

M9000-51x

Unit replacement

M9000-520

Anti-rotation slider, includes carriage screw, washers, and wing nut

M9000-600

M5 Mounting Screws and Nuts

M9000-601

Drive Shaft

M9000-602

Manual Handle and Mounting Screw

M9000-603

M9000-550

Unit Replacement

M2000-500

Unit Replacement

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

3 of 4

Forged Brass Ball Valves for Assembly in the Field (Continued)


Technical Specifications
VG1000 Series Forged Brass Ball Valves for Assembly in the Field
Service

Hot Water, Chilled Water, 50/50 Glycol Solutions, and 15 psig (103 kPa) Saturated Steam2 for
HVAC Systems

Fluid Temperature Limits

Water

VG12x1 and VG18x1 Series: 23 to 203F (-5 to 95C)


VG12x5 and VG18x5 Series: -22 to 284F (-30 to 140C)

Steam2

VG12x5 and VG1845 Series: 15 psig (103 kPa) at 250F (121C)


VG12x1 and VG1841 Series: Not Rated for Steam Service

Maximum Actuator Fluid


Temperature Limits

212F (100C)

VA2202, VA9104, M2202 with M2000-500 Linkage, M9104 with M9000-550 Linkage

284F (140C)

M9106, M9109, or M9206 with M9000-550 Linkage, M9210 with M9000-517 Linkage

Valve Body Pressure Rating

Water

VG1241, VG1245, VG1841, and VG1845 Series: 580 psig (3,999 kPa) (PN40), 464 psig
(3,196 kPa) at 284F (140C) (PN40)
VG1271, VG1275, VG1871, and VG1875 Series: 300 psig (2,067 kPa)
VG1291, VG1295, VG1891, and VG1895 Series: 300 psig (2,067 kPa)

Steam

15 psig (103 kPa) Saturated Steam

VG12x1 and VG12x5


Series:

200 psig (1,378 kPa)

VG1243 Series:

150 psig (1,034 kPa)

Maximum Closeoff Pressure

Maximum Recommended Operating Pressure Drop

Maximum Differential Pressure:


50 psi for Valves with Characterized Flow Control Disk
30 psi for Quiet Service Ball Valves

Flow Characteristics

Two-Way

Equal Percentage

Three-Way

Equal Percentage Flow Characteristics of In-line Port (Coil) and Linear Flow Characteristics of
Angle Port (Bypass)
Greater than 500:1

Rangeability3
Minimum Ambient Operating
Temperature

Maximum Ambient
Operating Temperature2 (Limited by
the Actuator and Linkage)

-25F (-32C)

M9206 Series Spring Return Actuators

-22F (-30C)

VA2202 and M2202 Series Spring Return Actuators

-4F (-20C)

VA9104, M9104, M9106, and M9109 Series Non-Spring Return Actuators

-40F (-40C)

M9210 Series Spring Return Actuators

Direct Mount

140F (60C): VA9104 Series Non-Spring Return Actuators


122F (50C): VA2202 Series Spring Return Actuators

M9000-550 Linkage

140F (60C): M9104 Series Non-Spring Return Actuators

M9000-520 Linkage

125F (52C): M9106 and M9109 Series Non-Spring Return Actuators


140F (60C): M9206 Series Spring Return Actuators

M2000-500 Linkage

122F (50C): M2202 Series Spring Return Actuators

M9000-51x Series
Linkage

125F (52C): M9106 Series Non-Spring Return Actuators


122F (50C): M9100 Series Non-Spring Return Actuators
140F (60C): M9206 Series Spring Return Actuators
131F (55C): M9210 Series Spring Return Actuators

Leakage

0.01% of Maximum Flow per ANSI/FCI 70-2, Class 4


1% of Maximum Flow for Three-Way Bypass Port

End Connections

NPT: 1/2 through 2 in.


Sweat: 1/2 through 1 in. (DN15 through DN25)
Press (ProPress compatible): 1/2 through 1 in. (DN15 through DN25)

Materials

Body

Forged Brass

Ball

VG12x1 and VG18x1 Series: Chrome Plated Brass


VG12x5 and VG18x5 Series: 300 Series Stainless Steel

Blowout-Proof Stem

VG12x1 and VG18x1 Series: Nickel Plated Brass


VG12x5 and VG18x5 Series: 300 Series Stainless Steel

Seats

Graphite-Reinforced PTFE with EPDM O-Ring Backing

Stem Seals

EPDM Double O-Rings

Characterizing Disk

AMODEL AS-1145HS Polyphthalamide Resin

1. Refer to VDI 2035 Standard for recommended proper water treatment.


2. In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with insulation.
3. Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

4 of 4

Product Bulletin
Issue Date

M9000-520
May 1, 2005

M9000-520 Ball Valve Linkage Kit

The M9000-520 Ball Valve Linkage Kit is designed


specifically for field mounting Johnson Controls
M9106 and M9109 Series Non-Spring Return, and
M9206 Series Spring Return Electric Actuators to
Johnson Controls VG1241, VG1245, VG1841, and
VG1845 Series Ball Valves. The use of
glass-reinforced thermoplastic resin provides superior
thermal isolation between the valve and actuator,
minimizing heat transfer in higher fluid temperature
applications and preventing condensation in chilled
water applications.
Figure 1: M9000-520 Ball Valve Linkage Kit Is
Used to Field Mount Johnson Controls
M9000 Series Electric Actuators to
Johnson Controls VG1000 Series Ball Valves

Features and Benefits

Glass-Reinforced
Thermoplastic Resin

Two-Position Anti-rotation
Slider

Provides superior thermal isolation between


the valve and actuator, and meets
Underwriters Laboratories Inc. (UL) 94 5V
Flame Class Rating
Allows one linkage kit to accommodate both
spring return and non-spring return electric
actuators

Multi-position Setup

Allows the actuator and linkage kit assembly


to be positioned in 90 increments, relative to
the ball valve, facilitating installation in
confined locations

Manual Handle for

Allows manual positioning of the actuator


when power is disengaged

Non-spring Return
Applications

Installation Requires

Facilitates quick and easy installation

No Special Tools

2005 Johnson Controls, Inc.


Code No. LIT-1201547

1
www.johnsoncontrols.com

Linkage Kit Selection


Use the M9000-520 Valve Linkage Kit to field mount
Johnson Controls M9106 or M9109 Series Non-Spring
Return, and M9206 Series Spring Return Electric
Actuators to Johnson Controls VG1241, VG1245,
VG1841, and VG1845 Series Ball Valves. The use of
glass-reinforced thermoplastic resin and the height of
the linkage kit allow for the use of pipe insulation that
minimizes heat transfer to the actuator. In chilled water
applications, the use of thermoplastic resin also
prevents condensation. Use the manual handle
supplied with the linkage kit to manually position the
non-spring return electric actuators when power is off
and the actuator gears are disengaged.

Product Guidelines
Install the VG1000 Series Ball Valves with the actuator
at or above the centerline of the horizontal piping.
IMPORTANT:
In steam applications, install the
valve with the stem horizontal to the piping. Failure
to follow these guidelines may shorten the life of the
actuator.
To minimize heat transfer in steam applications, wrap
the valve and piping with insulation. Allow sufficient
clearance for actuator removal (as illustrated in
Figure 2 and Figure 3).
Before installing the electric actuator, use an
adjustable wrench to manually rotate the valve stem
several times. Rotating the valve stem breaks the
torque that may have built up during long-term
storage.
Wire all electrically actuated VG1000 Series Ball
Valves in accordance with applicable electrical code
requirements. Wire the input lines to the electric
actuator correctly so that the valve moves in the
proper direction.
IMPORTANT:
Protect the actuator from
dripping water, condensation, and other moisture.
Water or moisture could result in an electrical short,
which may damage or affect the operation of the
actuator.

IMPORTANT:
Do not cover the actuator with
thermal insulating material. High ambient
temperatures may damage the actuator, and a hot
water pipe, a steam pipe, or other heat source may
overheat it.

M9000-520 Ball Valve Linkage Kit Product Bulletin

On reduced port models, the flow-characterizing disk


is located in Port A. Port A must be the inlet.
Contact the local Johnson Controls representative for
compatibility concerns before using VG1000 Series
Ball Valves to control the flow of fluids other than
those outlined in the Technical Specifications table at
the end of this document.
IMPORTANT:
Take care to prevent foreign
material such as weld slag, thread burrs, metal
chips, and scale from entering the piping system.
This debris can damage or severely impede the
operation of the valve by embedding itself in the
seats, scoring the valve, and ultimately resulting in
seat leakage. If the debris become embedded in the
seats, subsequent flushing and filtering of the piping
system with the valve installed does not remedy the
problem.
For more detailed installation information, refer to the
M9000-520 Ball Valve Linkage Kit Installation
Instructions (Part No. 14-1297-5).
For proper actuator wiring and commissioning
instructions, refer to the following documentation:

M9106-xGx-2 Series Electric Non-spring Return


Actuators Installation Instructions
(Part No. 34-636-1085)

M9109 Series Electric Non-spring Return


Actuators Installation Instructions
(Part No. 34-636-1190)

M9206 Series Electric Spring Return Actuators


Installation Instructions (Part No. 34-1280-9)

M9206-Bxx-2S Series On/Off Electric Spring


Return Actuators Installation Instructions
(Part No. 34-1280-122)

M9206-AGx-2S Series Floating Electric Spring


Return Actuators Installation Instructions
(Part No. 34-1280-238)

M9206-GGx-2S Series Proportional Electric


Spring Return Actuators Installation Instructions
(Part No. 34-1280-246)

Servicing the Actuator or Piping System

Table 1: Repair Parts (Order Separately)

When servicing the electric actuator or the piping


system:

Code
Number

Description

disconnect the power supply to the actuator before


servicing

M9000-600

Anti-rotation slider; includes bracket,


carriage screw, split lock washer, flat
washer, and wing nut

relieve the pressure in the piping system

M9000-601

Mounting screws and nuts; includes


four M5 (5 mm) x 16 mm machine screws
and four M5 (5 mm) serrated washer head
nuts

M9000-602

Drive shaft

M9000-603

Manual handle; includes handle and a


No. 4 thread-forming PLASTITE screw

M9206-602

M9206 hub locking clip

M9206-604

New hub designed to accommodate older


M9206 actuators to M9000-520 linkage

IMPORTANT:
Use copper conductors only.
Make all wiring connections in accordance with
local, national, and regional regulations. Do not
exceed the actuators electrical ratings.

WARNING: Risk of Electric Shock.


Disconnect power supply before making electrical
connections. Contact with components carrying
hazardous voltage can cause electric shock and
may result in severe personal injury or death.

CAUTION: Risk of Property Damage.


Do not apply power to the system before checking
all wiring connections. Short circuited or improperly
connected wires may result in permanent damage to
the equipment.

IMPORTANT:
The M9000-520 Ball Valve
Linkage Kits are intended to control saturated
steam, hot water, and chilled water flow under
normal equipment operating conditions. Where
failure or malfunction of the M9000-520 Ball Valve
Linkage Kit could lead to personal injury or property
damage to the controlled equipment or other
property, additional precautions must be designed
into the system. Incorporate and maintain other
devices such as supervisory or alarm systems or
safety or limit controls intended to warn of, or protect
against, failure or malfunction of the M9000-520 Ball
Valve Linkage Kit.

IMPORTANT:
Do not attempt to manually
rotate the drive shaft while the actuator is installed
without first releasing the actuator gears. Manually
rotating the drive shaft without releasing the actuator
gears may result in permanent damage to the
actuator.

M9000-520 Ball Valve Linkage Kit Product Bulletin

Minimum Clearance Required


3-1/2 in. (89 mm)

4-7/32
(107)
3-29/32
(100)

7-27/32
(199)

C
B

E
D

Two-Way Valve

Two-Way Valve

Three-Way Valve

Three-Way Valve

Figure 2: Non-Spring Return M9106 or M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball
Valve with M9000-520 Linkage Dimensions, in. (mm) (See Table 2.)
Table 2: M9106 or M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
M9000-520 Linkage Dimensions, in. (mm)
Valve Size,
in. (DN)*

1/2 (DN15)

6-19/64
(160)

21/32 (17)

1-7/32 (31)

6-49/64
(172)

2-33/64 (64)

11/32 (9)

1-1/4 (32)

3/4 (DN20)

6-19/64
(160)

21/32 (17)

1-7/32 (31)

6-29/32
(175)

2-51/64 (71)

11/32 (9)

1-13/32 (36)

1 (DN25)

6-3/8 (162)

3/4 (19)

1-19/64 (33)

7-13/64
(183)

3-13/32 (87)

11/32 (9)

1-11/16 (43)

1-1/4 (DN32)

6-13/16
(173)

1-1/32 (26)

1-23/32 (44)

7-15/32
(190)

3-15/16
(100)

11/32 (9)

2 (51)

1-1/2 (DN40)

6-31/32
(177)

1-9/64 (29)

1-57/64 (48)

7-43/64
(195)

4-21/64
(110)

11/32 (9)

2-1/8 (54)

2 (DN50)

7-11/64
(182)

1-15/32 (37)

2-1/16 (53)

7-59/64
(201)

4-27/32
(123)

11/32 (9)

2-9/16 (65)

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

M9000-520 Ball Valve Linkage Kit Product Bulletin

* Add 1-11/32 in. (34 mm)


for models with auxiliary switches.

Minimum Clearance Required


4 in. (102 mm)

7-1/4
(184) *

3-1/4
(83)

5-3/4
(146)

A
D

B
Two-Way Valve

Three-Way Valve

Two-Way Valve

Three-Way Valve

Figure 3: Spring Return M9206 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with M9000-520 Linkage Dimensions, in. (mm) (See Table 3.)
Table 3: M9206 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with M9000-520 Linkage
Dimensions, in. (mm)
Valve Size,
in. (DN)*

A**

1/2 (DN15)

7-13/64 (183)

21/32 (17)

1-7/32 (31)

11/32 (9)

1-1/4 (32)

2-33/64 (64)

3/4 (DN20)

7-13/64 (183)

21/32 (17)

1-7/32 (31)

11/32 (9)

1-13/32 (36)

2-51/64 (71)

1 (DN25)

7-9/32 (185)

3/4 (19)

1-19/64 (33)

11/32 (9)

1-45/64 (43)

3-13/32 (87)

1-1/4 (DN32)

7-11/16 (195)

1-1/32 (26)

1-23/32 (44)

11/32 (9)

1-31/32 (50)

3-15/16 (100)

1-1/2 (DN40)

7-7/8 (200)

1-9/64 (29)

1-57/64 (48)

11/32 (9)

2-11/64 (55)

4-21/64 (110)

*
**

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
For valve assemblies with M9206-xxx-2S Series Actuators, subtract 19/32 (15 mm) from Dimension A (Column A).

M9000-520 Ball Valve Linkage Kit Product Bulletin

Technical Specifications
Product

M9000-520 Ball Valve Linkage Kit

Valid Ball Valves

All VG1241, VG1245, VG1841, and VG1845 Series Ball Valves

Valid Actuators

1/2 through 1-1/2 in. Valves:

M9106-AGx-2 On/Off Floating Control without Timeout Non-Spring Return

M9106-IGx-2 On/Off Floating Control with Timeout Non-Spring Return

M9106-GGx-2 Proportional Control Non-Spring Return

M9206-AGx-2 Floating Control Spring Return

M9206-AGx-2S Floating Control Spring Return

M9206-BGx-2S On/Off (24 VAC) Control Spring Return

M9206-BAx-2S On/Off (120 VAC) Control Spring Return

M9206-GGx-2 Proportional Control Spring Return

M9206-GGx-2S Proportional Control Spring Return

2 in. Valves:

M9109-AGx-2 On/Off Floating Control without Timeout Non-Spring Return

M9109-GGx-2 Proportional Control Non-Spring Return

Service*

Hot Water, Chilled Water, 50/50 Glycol Solutions, and


15 psig (103 kPa) Saturated Steam for HVAC Systems

Ambient Operating
Temperature**

-40 to 250F (-40 to 121C) for M9000-520 Linkage


-4 to 125F (-20 to 52C) for M9106 and M9109 Series Actuators
-25 to 140F (-32 to 60C) for M9206 Series Actuators

Material

Glass-Reinforced Thermoplastic Resin; UL 94 5V Flame Class Rating

Dimensions

See Table 2 and Table 3.

Shipping Weight

1.5 lb (0.68 kg)

*
**

Proper water treatment is recommended; refer to VDI 2035 Standard.


In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with
insulation.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

M9000-520 Ball Valve Linkage Kit Product Bulletin

Published in U.S.A.
www.johnsoncontrols.com

M9000-3x0 Series Weather Shield Enclosures


Product Bulletin
Code No. LIT-1201704
Issued March 16, 2007
Supersedes July 24, 2006

The M9000-3x0 Weather Shield Enclosures are


cost-effective and durable weather shields designed to
provide a degree of protection for a single
Johnson Controls M9000 Series Electric Actuator
used in control damper, flanged ball valve, threaded
ball valve, and iron flanged valve applications. These
weather shield enclosures are manufactured to
National Electrical Manufacturers Association (NEMA)
3R specifications, and protect the electric actuator from
corrosion, rain, freezing rain, sleet, and snow. The
enclosure can be mounted indoors or outdoors;
however, it may not prevent externally formed ice from
restricting the motion of the rotary shaft.
Each enclosure is constructed of impact-grade ABS
plastic that provides excellent impact resistance. The
cover features ultraviolet inhibitors that extend service
life by preventing the cover from becoming brittle or
damaged by the sun or other environmental elements.
The transparent cover provides an unobstructed view
of the electric actuator without having to disassemble
the enclosure. An appliance cord in the M9000-310
and M9000-330 Weather Shield Enclosure enables
installation of control wiring, and a form-fitting seal
prevents water or moisture from entering the unit and
damaging the actuator.

Figure 1: M9000-3x0 Weather Shield Enclosures


Shown Mounted onto a Control Damper, Flanged
Ball Valve, Threaded Ball Valve, and Flanged Cast
Iron Valve

Table 1: Features and Benefits


Feature

Benefit

Durable Construction

Provides a degree of protection from the elements for a single


Johnson Controls M9000 Series Electric Actuator used in control damper,
ball valve, and iron flanged valve applications

Fully-Enclosed NEMA 3R Design

Protects the electric actuator from corrosion, rain, freezing rain, sleet, and
snow

Impact-Grade ABS Plastic Enclosure

Provides excellent impact resistance

Cover Constructed Using Ultraviolet


Inhibitors

Extends service life by preventing the cover from becoming brittle or


damaged by the sun or other environmental elements

Transparent Cover

Allows the electric actuator to be fully visible without having to disassemble


the enclosure

Appliance Cord

Enables installation of control wiring (M9000-310 and M9000-330 models)

Strain Relief Conduit Fittings

Protect the electric actuator from damage by preventing tension on the


electrical connection

M9000-3x0 Series Weather Shield Enclosures Product Bulletin

Product Details

M9210-Bxx-3 On/Off Electric Spring Return


Actuators Installation Instructions
(Part No. 34-636-1638)

M9210-GGx-3 Proportional Electric Spring Return


Actuators Installation Instructions
(Part No. 34-636-1662)

M9220-AGx-3 Floating Electric Spring Return


Actuators Installation Instructions
(Part No. 34-636-1689)

M9220-Bxx-3 On/Off Electric Spring Return


Actuators Installation Instructions
(Part No. 34-636-1239)

M9220-GGx-3 Proportional Electric Spring Return


Actuators Installation Instructions
(Part No. 34-636-1697)

M9220-HGx-3 Proportional Electric Spring Return


Actuators Installation Instructions
(Part No. 34-636-1700)

M9106-xGx-2 Series Electric Non-Spring Return


Actuators Installation Instructions
(Part No. 34-636-1085)

M9000-51x Series Valve Linkage Kits Installation


Instructions (Part No. 14-1201-13)

M9108, M9116, M9124, and M9132 Series Electric


Non-Spring Return Actuators Installation
Instructions (Part No. 34-636-399)

M9000-53x Cast Iron Flanged Valve Linkage Kit for


Mounting a Single M9000 Series Electric Actuator
Installation Instructions (Part No. 14-1298-18)

M9000-53x Series Cast Iron Flanged Valve


Linkage Kit for Tandem Mounting of M9000 Series
Electric Actuators Installation Instructions
(Part No. 14-1298-26)

The M9000-3x0 Weather Shield Enclosures are


shipped from the factory partially assembled, and
include mounting brackets for securing the unit to a
control damper or an M9000-53x Series or M9000-51x
Series Valve Linkage. The enclosures are
cost-effective and durable weather shields designed to
provide a degree of protection for a single
Johnson Controls M9000 Series Electric Actuator.
IMPORTANT: The M9000-3x0 Series Weather
Shield Enclosures only provide protection for the
Johnson Controls M9000 Series Electric Actuator
used in control damper, ball valve, and iron flanged
valve applications. To ensure proper operation,
check that all associated equipment used in the
application is suitable for the surrounding
environment.
Refer to the following documentation for more
information on electric actuators and the valve linkages
used with these actuators:

M9109 Series Electric Non-Spring Return


Actuators Installation Instructions
(Part No. 34-636-1190)

M9210-AGx-3 Floating Electric Spring Return


Actuators Installation Instructions
(Part No. 34-636-1654)

Repair Information
If the M9000-3x0 Series Weather Shield Enclosure fails
to operate within its specifications, replace the unit. For
a replacement enclosure, contact the nearest
Johnson Controls representative.

Table 2: Models and Ordering Information


Code Number

Description

M9000-3101

Weather Shield Enclosure for a Single Johnson Controls M9106, M9108, M9109, M9116, M9124,
and M9132 Series Electric Non-Spring Return Actuator Used in Control Damper and Iron Flanged
Valve Applications

M9000-3201

Weather Shield Enclosure for a Single Johnson Controls M9210 and M9220 Series Electric
Non-Spring Return Actuator Used in Control Damper and Iron Flanged Valve Applications

M9000-3301

Weather Shield Enclosure for a Single Johnson Controls M9108, M9116, and M9124 Series
Electric Non-Spring Return Actuator Used in Ball Valve Applications

M9000-3401

Weather Shield Enclosure for a Single Johnson Controls M9210 and M9220 Series Electric
Non-Spring Return Actuator Used in Ball Valve Applications

1.

Kit includes one enclosure base and seal assembly, one cover and gasket, and all necessary mounting hardware. One
weather shield enclosure is required per electric actuator.

M9000-3x0 Series Weather Shield Enclosures Product Bulletin

FIG:wsdim

Dimensions

Figure 2: M9000-310 and M9000-320 Weather Shield Enclosure Dimensions, in. (mm)
(See Table 3.)
Table 3: M9000-310 and M9000-320 Weather Shield Enclosure Dimensions, in. (mm)
Dimension

Weather Shield Enclosure


M9000-310

M9000-320

7-7/8 (200)

13-3/8 (340)

4-23/32 (120)

5-29/32 (150)

3-17/32 (90)

4-23/32 (120)

4-27/32 (123)

6-1/32 (153)

5-13/32 (137)

6-9/16 (167)

M9000-3x0 Series Weather Shield Enclosures Product Bulletin

FIG:dmns

Figure 3: M9000-330 and M9000-340 Weather Shield Enclosure Dimensions, in. (mm)
(See Table 4.)
Table 4: M9000-330 and M9000-340 Weather Shield Enclosure Dimensions, in. (mm)
Dimension

Weather Shield Enclosure


M9000-330

M9000-340

7-7/8 (200)

13-3/8 (340)

4-23/32 (120)

5-29/32 (150)

3-29/32 (99)

5-1/16 (129)

M9000-3x0 Series Weather Shield Enclosures Product Bulletin

Technical Specifications
M9000-3x0 Series Weather Shield Enclosures
Materials

Enclosure

Impact-Grade Acrylonitrile Butadine Styrene (ABS) Plastic

Enclosure Seal

Nitrile

Cover

Transparent Impact-Grade ABS Plastic with Ultraviolet Inhibitors

Cover Gasket

Neoprene

Weather Shield Rating


Actuator Ambient
Operating Temperature
Limits

NEMA 3R, IP54


M9106 and M9109
(M9000-310 Only)

-4 to 125F (-20 to 52C)

M9108, M9116,
M9124, and M9132

-4 to 122F (-20 to 50C)

M9210 and M9220

-40 to 131F (-40 to 55C)

Weather Shield Enclosure Ambient Storage


Temperature Limits

-40 to 176F (-40 to 80C)

Electrical Connections

Strain Relief Conduit Fittings with 1/2 in. National Pipe Straight
Mechanical (NPSM) Exit

Appliance Cord

6 Conductor, 18 AWG Wire Gauge, 43 in. (110 cm)

Shipping Weight

M9000-310

2.0 lb (0.9 kg)

M9000-320

3.3 lb (1.5 kg)

M9000-330

3.2 lb (1.45 kg)

M9000-340

4.2 lb (1.9 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

M9000-3x0 Series Weather Shield Enclosures Product Bulletin


Published in U.S.A.

2007 Johnson Controls, Inc.

5
www.johnsoncontrols.com

M9000-500 Valve Linkage Kit for M9116 and M9220 Series


Electric Actuators
Code No. LIT-977352

Product Bulletin

Issued June 16, 2008


Supersedes August 10, 2007

M9000-500

The M9000-500 Valve Linkage Kit provides for field


mounting of M9116 and M9220 Series Electric
Actuators to Johnson Controls 1/2 through 2 in.
(DN15 through DN50) globe style valve bodies.

Figure 1: M9000-500 Valve Linkage Kit


with M9220 Series Electric Actuator and
VG7000 Series Bronze Control Valve

Table 1: Features and Benefits


Features

Benefits

Universal Mounting, Including


Adjustments for Stem Height and
Valve Strokes

One linkage kit for mounting both non-spring return (M9116 Series) and spring return
(M9220 Series) electric actuators to all Johnson Controls valves 1/2 through 2 in.
(DN15 through DN50) with the standard V-3000 bonnet design

180 lb (801 N) Minimum


Bidirectional Valve Shutoff Force

Shutoff pressures meet most commercial Heating, Ventilating, and Air Conditioning
(HVAC) system application needs for 1/2 through 2 in. (DN15 through DN50) valves

Interchangeable Rack and Pinion


Design

Three different pitch sizes correspond to three valve stroke lengths for 1/2 through
2 in. (DN15 through DN50) valves, equalizing stem travel per degree of actuator
rotation for enhanced control resolution

Simple Pneumatic-to-Electric Field


Conversion

Simple setup procedure, minimizes installation time

Unique Proven Spring Capsule


Design

Spring coupling automatically compensates for tolerances and seat wear, in addition
to providing a minimum of 180 lb (801 N) of stem force

M9000-500 Valve Linkage Kit for M9116 and M9220 Series Electric Actuators Product
Bulletin

Application

Dimensions

Pneumatically actuated globe-style valves have been


used for many years in HVAC systems and are still
installed in many buildings. With an increasing number
of system conversions to electric control, many
pneumatically operated valves are being replaced or
retrofitted with electric actuators. The M9116 or M9220
Electric Actuator coupled with the M9000-500 Valve
Linkage Kit provides a reliable yet inexpensive way to
upgrade existing globe valves. The Johnson Controls
globe valves offer industry-leading performance and
are now available with M9116 Series Electric Actuators
for enhanced non-spring return and M9220 Series
spring return electric operation.
The M9116 or M9220 Electric Actuator coupled to the
valve body with the M9000-500 Valve Linkage Kit is
also ideally suited for new installations, especially
those applications specifically requiring electronic
spring return actuation.
IMPORTANT: Do not install this valve linkage kit
and the electric actuator in condensing, wet, or
damp environments. Moisture may cause damage to
the equipment.

The M9000-500 Valve Linkage Kit converts the rotary


motion output of the M9116 or M9220 Series Electric
Actuator into linear motion in order to operate 1/2
through 2 in. (DN15 through DN50) Johnson Controls
globe-style control valves.
A rack and pinion drive mechanism provides the linear
movement. The unit is designed to furnish a minimum
of 180 lb (801 N) of stem force in both directions. A
compression spring on the output shaft of the linkage
automatically compensates for valve tolerances and
seat wear. This spring case is also used in the Y20EBD
Valve Linkage, offering many years of proven, reliable
performance. The spring allows for 3/16 in. (5 mm) of
overtravel.
The M9000-500 Valve Linkage Kit offers a single rack
and pinion design that utilizes three different pitches.
To accommodate the nominal valve strokes of 5/16, 1/
2, and 3/4 in. (8, 13, and 19 mm), the three different
pitch sizes correspond with the three valve stroke
lengths, equalizing the percentage of stem travel per
degree of actuator rotation (enhancing control
resolution). The rack and pinion design also provides
for uniform force and timing over the entire valve
stroke. The linkage includes setup features and
indicators that fix the position of the rack and pinion
during installation, ensuring quick and accurate setup.

FIG:VLKdimensions

Operation

Figure 2: M900-500 Valve Linkage Kit


Dimensions, in. (mm)

Accessories
See Table 2 for adaptor kits for different valves.
Table 2: Accessories Used in Conjunction with
the M9000-500 Valve Linkage Kit
Product
Code
Number

Description

V-9999-670

VT Adaptor Kit (for Mounting to


Johnson Controls 1/2 in. VT Series
Terminal Unit Valves)

V-9999-BC1

Barber-Colman (Siebe) Adaptor Kit (for


Mounting to Barber-Colman 1/2 Through
1-1/4 in. Globe Valves)

V-9999-HW1

Honeywell Adaptor Kit (for Mounting to


Honeywell 1/2 Through 3 in. Globe Valves)

M9000-500 Valve Linkage Kit for M9116 and M9220 Series Electric Actuators Product Bulletin

Technical Specifications
Table 3: M9000-500 Valve Linkage Kit
Compatible Actuators

M9116 Series Non-Spring Return Electric Actuators


M9220 Series Spring Return Electric Actuators

Service

Hot Water, Chilled Water, and Steam

Shutoff Force

180 lb (801 N) Minimum

Valve Stroke

5/16, 1/2, or 3/4 in. (8, 13, or 19 mm)

Ambient Operating Conditions1

Minimum -4F (-20C)


Maximum 122F (50C) for Fluid Temperatures up to 285F (141C)
110F (43C) for Fluid Temperatures Greater than 285F (141C)

Dimensions, (W x D x H)

4-31/32 x 2-11/32 x 12-11/32 in. (126 x 60 x 314 mm)

Shipping Weight

4 lb (1.8 kg)

1.

The M9000-500 valve linkage is not rated for outside use.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

M9000-500 Valve Linkage Kit for M9116 and M9220 Series Electric Actuators Product Bulletin
Published in U.S.A.

www.johnsoncontrols.com

M9000-51x Series Valve Linkage Kits


Product Bulletin
Code No. LIT-977354

M9000-51x

Issued July 21, 2008


Supersedes January 12, 2007

M9000-51x Series Valve Linkage Kits are designed


specifically for field mounting Johnson Controls
M9106 and M9100 Series Non-Spring Return and
M9206, M9210, and M9220 Series Spring Return
Electric Actuators to Johnson Controls VG1000 Series
Ball Valves in sizes 1/2 through 4 in. (DN15 through
DN100). These sturdy linkage kits provide stable
actuator mounting while preventing loading on the
valve stem and stem seals, to ensure longer seal life.

Figure 1: M9000-51x Series Linkage Kits Used to


Field Mount M9000 Series Electric Actuators to
VG1000 Series Ball Valves
Table 1: Features and Benefits
Features

Benefits

Dual-Centering Bearing Design

Maintains accurate stem alignment eliminating side loading on the


VG1000 Series Ball Valve stem and stem seal, to ensure longer seal life.

Sturdy Aluminum Construction

Provides exceptional strength and stability.

Multi-Position Setup

Allows the actuator and linkage kit to be positioned in 45-degree


increments, facilitating installation in confined areas.

Adjustable Anti-Rotation Slider

Allows one linkage to accommodate multiple sizes of valve bodies and


electric actuators.

Index Markings on Drive Shaft and Mounting


Bracket

Allow the valve to be positioned in increments from fully open to fully


closed, providing visual indication of the current valve position during setup
and operation.

Installation Requiring No Special Tools

Facilitates quick and easy installation.

Thermal Spacer between Valve and Linkage

Reduces temperature and condensation from the valve to the actuator.

Weather Shield Kits Available for Field Mount

Protect actuator from extreme environments.

M9000-51x Series Valve Linkage Kits Product Bulletin

Product Guidelines

IMPORTANT: Protect the actuator from dripping


water, condensation, and other moisture. Water or
moisture could result in an electrical short, which
may damage or affect the operation of the actuator.

Install the VG1000 Series Ball Valves with the actuator


at or above the centerline of the horizontal piping.
IMPORTANT: In steam applications, install the
valve with the stem horizontal to the piping. Failure
to follow these guidelines may shorten the life of the
actuator.

For detailed installation instructions, refer to the


M9000-51x Series Valve Linkage Kits Installation
Instructions (Part No. 14-1201-13).
IMPORTANT: Take care to prevent foreign
materials such as weld slag, thread burrs, metal
chips, and scale from entering the piping system.
This debris can damage or severely impede the
operation of the valve by embedding itself in the
seats, scoring the valve, and ultimately resulting in
seat leakage. If the debris becomes embedded in
the seats, subsequent flushing and filtering of the
piping system with the valve installed does not
remedy the problem.

To minimize heat transfer in steam applications, wrap


the valve and piping with insulation. Allow sufficient
clearance to remove the actuator (as illustrated in
Figure 2 through Figure 6).
IMPORTANT: Do not cover the actuator with
thermal insulating material. High ambient
temperatures may damage the actuator, and a hot
water pipe, a steam pipe, or other heat source may
overheat it.
Before installing the electric actuator, use an adjustable
wrench to manually rotate the valve stem several
times. Rotating the valve stem breaks the torque that
may have built up during long-term storage.
IMPORTANT: Do not attempt to manually rotate the
drive shaft while the actuator is installed without first
releasing the actuator gears. Manually rotating the
drive shaft without releasing the actuator gears may
result in permanent damage to the actuator.
Install VG1241, VG1245, VG1271, VG1275, VG1291,
VG1295, VG12A5, VG1841, VG1845, and
VG18A5 Series Ball Valves with Port A as the inlet from
the coil. VG1243 Series reduced port models feature a
black arrow on the bottom of the valve outlet indicating
the direction of flow for proper piping.

Contact the local Johnson Controls representative for


compatibility concerns before using VG1000 Series
Ball Valves to control the flow of fluids other than those
outlined in the Technical Specifications table at the end
of this document.
When servicing the electric actuator or the piping
system:

disconnect the power supply to the actuator before


servicing

relieve the pressure in the piping system

IMPORTANT: Wire all electrically actuated VG1000


Series Ball Valves in accordance with applicable
electrical code requirements. Wire the input lines to
the electric actuator correctly so that the valve
moves in the proper direction.
IMPORTANT: Use copper conductors only. Make
all wiring connections in accordance with local,
national, and regional regulations. Do not exceed
the actuators electrical ratings.

WARNING: Risk of Electric Shock.


Disconnect power supply before making
electrical connections. Contact with
components carrying hazardous voltage
can cause electric shock and may result
in severe personal injury or death.
CAUTION: Risk of Property Damage.
Do not apply power to the system before
checking all wiring connections. Short
circuited or improperly connected wires
may result in permanent damage to the
equipment.

Linkage Kit Selection


Use the M9000-51x Series Valve Linkage Kits to field
mount Johnson Controls M9106 and M9100 Series
Non-Spring Return and M9206, M9210, and M9220
Series Spring Return Electric Actuators to
Johnson Controls VG1000 Series Ball Valves.

M9000-51x Series Valve Linkage Kits Product Bulletin

The dual centering bearing design of the linkage


maintains accurate stem alignment, eliminating side
loading on the valve stem and improving stem seal
positioning to ensure longer seal life. The linkage kit
venting and overall height, as well as piping insulation,
minimize heat transfer to the electric actuator in higher
temperature fluid applications.

See Table 2 for a list of valid ball valve, electric


actuator, and linkage kit combinations for assembly in
the field. See Table 3 for information about proper
linkage to discontinued valve models.

Table 2: Valid Ball Valve, Electric Actuator, and Linkage Kit Combinations for Field Assembly
Valve Size,
in. (DN)

Valve Code Number

Actuator Base
Number1

Linkage Kit Code


Number

Optional
Weathershield

1/2 (DN15)

VG1241Ax, VG1245Ax,
VG1271Ax, VG1275Ax,
VG1291Ax, VG1295Ax,
VG1841Ax, VG1845Ax

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG1241Bx, VG1245Bx,
VG1271Bx, VG1275Bx,
VG1291Bx, VG1295Bx,
VG1841Bx, VG1845Bx

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG1241Cx, VG1245Cx,
VG1271Cx, VG1275Cx,
VG1291Cx, VG1295Cx,
VG1841Cx, VG1845Cx,

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG1241Dx, VG1245Dx,
VG1841Dx, VG1845Dx

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG1241Ex, VG1245Ex,
VG1841Ex, VG1845Ex

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG1241Fx, VG1245Fx,
VG1841Fx, VG1845Fx

M9116

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG12A5Gx, VG18A5Gx

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

3/4 (DN20)

1 (DN25)

1-1/4 (DN32)
1-1/2 (DN40)
2 (DN50)
2-1/2 (DN65)
3 (DN80)
4 (DN100)

1.

VG12A5Hx, VG18A5Hx
VG12A5Jx, VG18A5Jx

M9100 Series are Non-Spring Return Actuators; M9210 and M9220 Series are Spring-Return Actuators.

Table 3: Linkages for Discontinued Series Ball Valves (Part 1 of 2)


Valve Size, in. (DN)

Valve Code Number

Actuator Base Number

Linkage Kit Code Number

1/2 (DN15)

VG1243Ax, VG1644AB

M9106

M9000-514

M9206

M9000-515

M9108

M9000-516

3/4 (DN20)

VG1243Bx

VG1644BB

M9000-51x Series Valve Linkage Kits Product Bulletin

M9106

M9000-514

M9206

M9000-515

M9108

M9000-516

M9108

M9000-516

M9210

M9000-517

Table 3: Linkages for Discontinued Series Ball Valves (Part 2 of 2)


Valve Size, in. (DN)

Valve Code Number

Actuator Base Number

Linkage Kit Code Number

1 (DN25)

VG1243Cx, VG1243Dx

M9116

M9000-516

M9220

M9000-517

1-1/4 (DN32)

VG1644CB, VG1644DB

M9116

M9000-518

M9220

M9000-519

M9124

M9000-518

1-1/2 (DN40)

VG1243EC

M9000-51x Series Valve Linkage Kits Product Bulletin

Dimensions
For dimensions, see Figure 2 for the M9100 Series
Non-Spring Return actuated VG1243 Series Two-Way
Ball Valves. See Table 4 for specific model dimensions.

Minimum Clearance Required


Actuator Only: 3-1/2 in. (89 mm)
Actuator and Bracket Assembly: 1 in. (25 mm)

4-7/32
(107)
3-29/32
(99)

4-3/4
(121)

FIG:M9100-VG1243_Dimensions

G
E

Figure 2: Actuated Ball Valve Dimensions, in. (mm)


Table 4: M9106 Actuated VG1243 Series Ball Valve Dimensions, in. (mm)
Valve Size,
in. (DN)1
1/2 (DN15)
1.

A
7-3/16 (183)

B
21/32 (17)

1-15/32 (37)

9/32 (7)

7-1/32 (179)

1-11/32 (34)

G
2-5/8 (67)

All reduced port models feature a black arrow on the bottom of the valve outlet indicating the direction of flow for proper
piping. Pipe all other models in either direction.

M9000-51x Series Valve Linkage Kits Product Bulletin

For dimensions, see Figure 3 for the Non-Spring


Return M9100 Series actuated valves: the
VG1243 Series Two-Way and the VG1644 Series
Three-Way Ball Valves. See Table 5 for specific model
dimensions.

Minimum Clearance Required


Actuator Only: 3-1/2 in. (89 mm)
Actuator and Bracket Assembly: 1 in. (25 mm)
E
3-29/32
(99)

5-23/32
(145)

A
D

Two-Way Valve

B
Three-Way Valve

FIG:M9100-VG1243-VG1644_Dimensions

Three-Way Valve

Two-Way Valve

Figure 3: Actuated Ball Valve Dimensions, in. (mm)


Table 5: M9100 Actuated VG1243 and VG1644 Series Ball Valve Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

7-3/16
(183)

21/32
(17)

1-7/16
(37)

9/32
(7)

7-1/32
(179)

1-11/32
(34)

2-5/8
(67)

2-7/8
(73)

1-7/16
(37)

25/32
(20)

3/4 (DN20)

7-1/4
(184)

25/32
(20)

1-17/32
(39)

9/32
(7)

7-5/32
(182)

1-15/32
(37)

3
(76)

3-5/32
(80)

1-9/16
(40)

7/8
(22)

1 (DN25)

7-21/32
(194)

31/32
(25)

1-15/16
(49)

11/32
(9)

7-7/32
(183)

1-1/2
(38)

3-11/32
(85)

3-3/4
(95)

1-7/8
(48)

1
(25)

1-1/4 (DN32)

7-13/16
(198)

1-5/32
(29)

2-1/16
(52)

11/32
(9)

7-9/16
(192)

1-13/16
(46)

3-21/32
(93)

4-13/32
(112)

2-3/16
(56)

1-7/32
(31)

1-1/2 (DN40)

8-3/8
(213)

1-13/32
(36)

2-21/32
(67)

7/16
(11)

7-25/32
(198)

2-3/32
(53)

4-1/8
(105)

4-7/8
(124)

2-7/16
(62)

1-15/32
(37)

1.

All reduced port models feature a black arrow on the bottom of the valve outlet indicating the direction of flow for proper
piping. Pipe all other models in either direction.

M9000-51x Series Valve Linkage Kits Product Bulletin

For dimensions, see Figure 4 for the Spring Return


M9206 Series actuated valves, which work with both
the VG1243 Series Two-Way and the VG1644 Series
Three-Way Ball Valves. See Table 6 for specific model
dimensions.

Minimum Clearance Required


Actuator Only: 4 in. (102 mm)
Actuator and Bracket Assembly: 1 in. (25 mm)
E
3-1/4
(83)

A
D

G
B

Two-Way Valve

Three-Way Valve

Two-Way Valve

Three-Way Valve

FIG:-M9206-VG1243-VG1688_Dimensions

Figure 4: Actuated Ball Valve Dimensions, in. (mm)


Table 6: M9206 Actuated VG1243 and VG1644 Series Ball Valve Dimensions, in. (mm)
Valve Size,
in. (DN)1

A2

E3

1/2 (DN15)

7-19/32
(193)

11/16
(17)

1-7/16
(37)

9/32
(7)

7-3/16
(183)

1-7/16
(37)

2-7/8
(73)

5-3/4
(146)

25/32
(20)

3/4 (DN20)

7-11/16
(195)

25/32
(20)

1-17/32
(39)

9/32
(7)

7-1/4
(184)

1-1/24
(38)

34
(76)

5-3/4
(146)

1.
2.
3.
4.

All reduced port models feature a black arrow on the bottom of the valve outlet indicating the direction of flow for proper
piping. Pipe all other models in either direction.
For valve assemblies with M9206-xxx-2S Series Actuators, subtract 19/32 in. (15 mm) from Dimension A (Column A).
Add 1-11/32 in. (34 mm) for models with auxiliary switches.
Two-way actuator and valve assemblies only.

M9000-51x Series Valve Linkage Kits Product Bulletin

For dimensions, see Figure 5 for the Spring Return


M9210 Series actuated valves, which work with both
the VG1241 and VG1245 Series Two-Way and the
VG1841 and VG1845 Series Three-Way Ball Valves.
See Table 7 for specific model dimensions.

Minimum Clearance Required


4-1/2 in. (114 mm)
E

4-9/16
(116)

7-11/16
(195)

A
D
D

Two-Way Valve

Three-Way Valve

Two-Way Valve

Three-Way Valve

FIG:M9210-VG124x-VG184x_Dimensions

Figure 5: M9210 Actuated Ball Valve Dimensions, in. (mm)


Table 7: M9210 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve Dimensions, in. (mm)
Valve Size,
in. (DN)1
2 (DN50)
1.

A
8-1/32
(204)

B
1-15/32
(37)

C
2-1/8
(54)

D
11/32
(9)

E
9-13/16
(249)

F
2-5/32
(55)

G
4-27/32
(123)

H
2-27/64
(62)

On models with the flow-characterizing disk, the disk is located in Port A (as indicated on the valve body). Port A must be the
inlet.

M9000-51x Series Valve Linkage Kits Product Bulletin

On the right-hand figure, see the combination of the


M9220 Series Spring Return Actuators with
VG12A5xx Series Two-Way Ball Valves. See Table 8
for specific model dimensions for both combinations.

A
FIG:VG12A5x-M9124

FIG:VG12A5x-M9220

For two-way valve dimensions, see Figure 6. On the


left-hand figure, see the combination of the M9124
Series Non-Spring Return Actuators with
VG12A5xx Series Two-Way Ball Valves.

B
C

Figure 6: Two-Way Ball Valves with Actuators


Table 8: VG12A5xx Series Two-Way Flanged Ball Valves with Actuators; Dimensions, in. (mm)
Valve Size,
in. (DN)

2-1/2 (DN65)

3.50 (88.9)

5.71 (145)

11.42 (290)

3 (DN80)

3.75 (95.3)

6.10 (155)

12.20 (310)

4 (DN100)

4.50 (114)

6.89 (175)

13.77 (350)

M9000-51x Series Valve Linkage Kits Product Bulletin

D
M9124

M9220

8.89 (226)

9.64 (245)

For two-way valve dimensions with the appropriate


field installed M9000-340 weathershields, see Figure 7.
On the left-hand figure, see the combination of the
M9124 Series Non-Spring Return Actuators with
VG12A5xx Series Two-Way Ball Valves.

On the right-hand figure, see the M9220 Series


Spring Return Actuators with the VG12A5xx Series
Two-Way Ball Valves. See Table 9 for specific model
dimensions for both combinations.

AB

AB

FIG-VG125Ax_m9220-WS

FIG-VG125Ax-M9124_WS

Figure 7: Two-Way Ball Valves with Actuators and Weathershields


Table 9: VG12A5xx Series Two-Way Flanged Ball Valve with Actuators and Weathershields;
Dimensions, in. (mm)
Valve Size,
in. (DN)

2-1/2 (DN65)

3.50 (88.9)

3 (DN80)

3.75 (95.3)

6.10 (155)

12.20 (310)

4 (DN100)

4.50 (114)

6.89 (175)

13.77 (350)

10

5.71 (145)

C
11.42 (290)

M9000-51x Series Valve Linkage Kits Product Bulletin

D
M9124

M9220

9.07 (230)

10.25 (260)

For three-way valve dimensions, see Figure 8. On the


left-hand figure, see the combination of the M9124
Series Non-Spring Return Actuators with
VG18A5xx Series Three-Way Ball Valves.

On the right-hand figure, see the combination of the


M9220 Series Spring Return Actuators with
VG18A5xx Series Three-Way Ball Valves. See
Table 10 for specific model dimensions for both
combinations.

FIG-VG185Ax-M9220

FIG-VG185Ax-M9124

A
B

Figure 8: Three-Way Ball Valves with Non-Spring Return Actuators and Weathershields
Table 10: VG18A5xx Series Three-Way Flanged Ball Valves with Actuators; Dimensions, in. (mm)
Valve Size,
in. (DN)

D
M9124

M9220

2-1/2 (DN65)

3.50 (88.9)

5.71 (145)

11.42 (290)

3 (DN80)

3.75 (95.3)

6.10 (155)

12.20 (310)

6.26 (159)

4 (DN100)

4.50 (114)

6.89 (175)

13.77 (350)

7.05 (179)

M9000-51x Series Valve Linkage Kits Product Bulletin

8.89 (226)

F
9.64 (2456)

5.87 (149)

11

For three-way valves with the appropriate field installed


M9000-340 weathershield dimensions, see Figure 9.
On the left-hand figure, see the combination of the
M9124 Series Non-Spring Return Actuators with the
VG18A5xx Series Three-Way Ball Valves.

FIG:VG18A5xx-M9220_WS

FIG-VG1000-1109

On the right-hand figure, see the combination of the


M9220 Series Spring Return Actuators with the
VG18A5xx Series Three-Way Ball Valves. See
Table 11 for specific model dimensions for both
combinations.

Figure 9: Three-Way Ball Valves with Spring Return Actuators and Weathershields;
Dimensions, in. (mm)
Table 11: VG18A5xx Series Two-Way Flanged Ball Valve with Weathershield Dimensions, in. (mm)
Valve Size,
in. (DN)

D
M9124

M9220

2-1/2 (DN65)

3.50 (88.9)

5.71 (145)

11.42 (290)

3 (DN80)

3.75 (95.3)

6.10 (155)

12.20 (310)

6.26 (159)

4 (DN100)

4.50 (114)

6.89 (175)

13.77 (350)

7.05 (179)

Repair Information
If the M9000-51x Series Valve Linkage Kit fails to
operate within its specifications, replace the unit. For a
replacement valve, contact the nearest
Johnson Controls representative.

12

M9000-51x Series Valve Linkage Kits Product Bulletin

9.07 (230)

F
10.25 (260)

5.87 (149)

Technical Specifications
M9000-51x Series Ball Valve Linkage Kits
Hot Water, Chilled Water, 50/50 Glycol Solutions, and Low Pressure Steam

Service1
Maximum Actuator
Fluid Temperature
Limits

284F (140C)

M9000-516 Linkage: M9100 Series Non-Spring Return Actuators


M9000-517 Linkage: M9210 Series Spring Return Actuators
M9000-518 Linkage: M9124 Series Non-Spring Return Actuators
M9000-519 Linkage: M9220 Series Spring Return Actuators

Maximum Steam
Service2

Minimum Ambient
Operating
Temperature

15 psig saturated
steam
250F (121C)

M9000-516 Linkage: M9100 Series Non-Spring Return Actuators

25 psig saturated
steam
267F (30C)

M9000-518 Linkage: M9124 Series Non-Spring Return Actuators

-40F (-40C)

M9000-517 Linkage: M9210 Series Spring Return Actuators

M9000-517 Linkage: M9210 Series Spring Return Actuators

M9000-519 Linkage: M9220 Series Spring Return Actuators

M9000-519 Linkage: M9220 Series Spring Return Actuators


-22F (-30C)

M2000-500 Linkage: M2202 Series Spring Return Actuators

-4F (-20C)

M9000-516 Linkage: M9100 Series Non-Spring Return Actuators


M9000-518 Linkage: M9124 Series Non-Spring Return Actuators

Maximum Ambient
Operating
Temperature

122F (50C)

M9000-518 Linkage: M9124 Series Non-Spring Return Actuators


131F (55C)

Enclosure
Material

M9000-516 Linkage: M9100 Series Non-Spring Return Actuators


M9000-517 Linkage: M9210 Series Spring Return Actuators
M9000-519 Linkage: M9220 Series Spring Return Actuators
NEMA 3R, IP32

M9000-5xx

Bracket:

Aluminum

Anti-Rotation Slider: 1018 Steel

Shipping Weight
1.
2.

Drive Shaft:

12L14 Steel

Standoff:

Thermoplastic Resin

Thermo-Isolator:

PTFE (Polytetrafluoroethylene)

1.5 lb (0.68 kg)

Refer to VDI 2035 Standard for proper water treatment.


In steam applications, install the valve with the stem horizontal to the piping, and wrap the valve and piping with insulation.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

M9000-51x Series Valve Linkage Kits Product Bulletin


Published in U.S.A.

13
www.johnsoncontrols.com

Product Bulletin
Issue Date

M9000-520
May 1, 2005

M9000-520 Ball Valve Linkage Kit

The M9000-520 Ball Valve Linkage Kit is designed


specifically for field mounting Johnson Controls
M9106 and M9109 Series Non-Spring Return, and
M9206 Series Spring Return Electric Actuators to
Johnson Controls VG1241, VG1245, VG1841, and
VG1845 Series Ball Valves. The use of
glass-reinforced thermoplastic resin provides superior
thermal isolation between the valve and actuator,
minimizing heat transfer in higher fluid temperature
applications and preventing condensation in chilled
water applications.
Figure 1: M9000-520 Ball Valve Linkage Kit Is
Used to Field Mount Johnson Controls
M9000 Series Electric Actuators to
Johnson Controls VG1000 Series Ball Valves

Features and Benefits

Glass-Reinforced
Thermoplastic Resin

Two-Position Anti-rotation
Slider

Provides superior thermal isolation between


the valve and actuator, and meets
Underwriters Laboratories Inc. (UL) 94 5V
Flame Class Rating
Allows one linkage kit to accommodate both
spring return and non-spring return electric
actuators

Multi-position Setup

Allows the actuator and linkage kit assembly


to be positioned in 90 increments, relative to
the ball valve, facilitating installation in
confined locations

Manual Handle for

Allows manual positioning of the actuator


when power is disengaged

Non-spring Return
Applications

Installation Requires

Facilitates quick and easy installation

No Special Tools

2005 Johnson Controls, Inc.


Code No. LIT-1201547

1
www.johnsoncontrols.com

Linkage Kit Selection


Use the M9000-520 Valve Linkage Kit to field mount
Johnson Controls M9106 or M9109 Series Non-Spring
Return, and M9206 Series Spring Return Electric
Actuators to Johnson Controls VG1241, VG1245,
VG1841, and VG1845 Series Ball Valves. The use of
glass-reinforced thermoplastic resin and the height of
the linkage kit allow for the use of pipe insulation that
minimizes heat transfer to the actuator. In chilled water
applications, the use of thermoplastic resin also
prevents condensation. Use the manual handle
supplied with the linkage kit to manually position the
non-spring return electric actuators when power is off
and the actuator gears are disengaged.

Product Guidelines
Install the VG1000 Series Ball Valves with the actuator
at or above the centerline of the horizontal piping.
IMPORTANT:
In steam applications, install the
valve with the stem horizontal to the piping. Failure
to follow these guidelines may shorten the life of the
actuator.
To minimize heat transfer in steam applications, wrap
the valve and piping with insulation. Allow sufficient
clearance for actuator removal (as illustrated in
Figure 2 and Figure 3).
Before installing the electric actuator, use an
adjustable wrench to manually rotate the valve stem
several times. Rotating the valve stem breaks the
torque that may have built up during long-term
storage.
Wire all electrically actuated VG1000 Series Ball
Valves in accordance with applicable electrical code
requirements. Wire the input lines to the electric
actuator correctly so that the valve moves in the
proper direction.
IMPORTANT:
Protect the actuator from
dripping water, condensation, and other moisture.
Water or moisture could result in an electrical short,
which may damage or affect the operation of the
actuator.

IMPORTANT:
Do not cover the actuator with
thermal insulating material. High ambient
temperatures may damage the actuator, and a hot
water pipe, a steam pipe, or other heat source may
overheat it.

M9000-520 Ball Valve Linkage Kit Product Bulletin

On reduced port models, the flow-characterizing disk


is located in Port A. Port A must be the inlet.
Contact the local Johnson Controls representative for
compatibility concerns before using VG1000 Series
Ball Valves to control the flow of fluids other than
those outlined in the Technical Specifications table at
the end of this document.
IMPORTANT:
Take care to prevent foreign
material such as weld slag, thread burrs, metal
chips, and scale from entering the piping system.
This debris can damage or severely impede the
operation of the valve by embedding itself in the
seats, scoring the valve, and ultimately resulting in
seat leakage. If the debris become embedded in the
seats, subsequent flushing and filtering of the piping
system with the valve installed does not remedy the
problem.
For more detailed installation information, refer to the
M9000-520 Ball Valve Linkage Kit Installation
Instructions (Part No. 14-1297-5).
For proper actuator wiring and commissioning
instructions, refer to the following documentation:

M9106-xGx-2 Series Electric Non-spring Return


Actuators Installation Instructions
(Part No. 34-636-1085)

M9109 Series Electric Non-spring Return


Actuators Installation Instructions
(Part No. 34-636-1190)

M9206 Series Electric Spring Return Actuators


Installation Instructions (Part No. 34-1280-9)

M9206-Bxx-2S Series On/Off Electric Spring


Return Actuators Installation Instructions
(Part No. 34-1280-122)

M9206-AGx-2S Series Floating Electric Spring


Return Actuators Installation Instructions
(Part No. 34-1280-238)

M9206-GGx-2S Series Proportional Electric


Spring Return Actuators Installation Instructions
(Part No. 34-1280-246)

Servicing the Actuator or Piping System

Table 1: Repair Parts (Order Separately)

When servicing the electric actuator or the piping


system:

Code
Number

Description

disconnect the power supply to the actuator before


servicing

M9000-600

Anti-rotation slider; includes bracket,


carriage screw, split lock washer, flat
washer, and wing nut

relieve the pressure in the piping system

M9000-601

Mounting screws and nuts; includes


four M5 (5 mm) x 16 mm machine screws
and four M5 (5 mm) serrated washer head
nuts

M9000-602

Drive shaft

M9000-603

Manual handle; includes handle and a


No. 4 thread-forming PLASTITE screw

M9206-602

M9206 hub locking clip

M9206-604

New hub designed to accommodate older


M9206 actuators to M9000-520 linkage

IMPORTANT:
Use copper conductors only.
Make all wiring connections in accordance with
local, national, and regional regulations. Do not
exceed the actuators electrical ratings.

WARNING: Risk of Electric Shock.


Disconnect power supply before making electrical
connections. Contact with components carrying
hazardous voltage can cause electric shock and
may result in severe personal injury or death.

CAUTION: Risk of Property Damage.


Do not apply power to the system before checking
all wiring connections. Short circuited or improperly
connected wires may result in permanent damage to
the equipment.

IMPORTANT:
The M9000-520 Ball Valve
Linkage Kits are intended to control saturated
steam, hot water, and chilled water flow under
normal equipment operating conditions. Where
failure or malfunction of the M9000-520 Ball Valve
Linkage Kit could lead to personal injury or property
damage to the controlled equipment or other
property, additional precautions must be designed
into the system. Incorporate and maintain other
devices such as supervisory or alarm systems or
safety or limit controls intended to warn of, or protect
against, failure or malfunction of the M9000-520 Ball
Valve Linkage Kit.

IMPORTANT:
Do not attempt to manually
rotate the drive shaft while the actuator is installed
without first releasing the actuator gears. Manually
rotating the drive shaft without releasing the actuator
gears may result in permanent damage to the
actuator.

M9000-520 Ball Valve Linkage Kit Product Bulletin

Minimum Clearance Required


3-1/2 in. (89 mm)

4-7/32
(107)
3-29/32
(100)

7-27/32
(199)

C
B

E
D

Two-Way Valve

Two-Way Valve

Three-Way Valve

Three-Way Valve

Figure 2: Non-Spring Return M9106 or M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball
Valve with M9000-520 Linkage Dimensions, in. (mm) (See Table 2.)
Table 2: M9106 or M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
M9000-520 Linkage Dimensions, in. (mm)
Valve Size,
in. (DN)*

1/2 (DN15)

6-19/64
(160)

21/32 (17)

1-7/32 (31)

6-49/64
(172)

2-33/64 (64)

11/32 (9)

1-1/4 (32)

3/4 (DN20)

6-19/64
(160)

21/32 (17)

1-7/32 (31)

6-29/32
(175)

2-51/64 (71)

11/32 (9)

1-13/32 (36)

1 (DN25)

6-3/8 (162)

3/4 (19)

1-19/64 (33)

7-13/64
(183)

3-13/32 (87)

11/32 (9)

1-11/16 (43)

1-1/4 (DN32)

6-13/16
(173)

1-1/32 (26)

1-23/32 (44)

7-15/32
(190)

3-15/16
(100)

11/32 (9)

2 (51)

1-1/2 (DN40)

6-31/32
(177)

1-9/64 (29)

1-57/64 (48)

7-43/64
(195)

4-21/64
(110)

11/32 (9)

2-1/8 (54)

2 (DN50)

7-11/64
(182)

1-15/32 (37)

2-1/16 (53)

7-59/64
(201)

4-27/32
(123)

11/32 (9)

2-9/16 (65)

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

M9000-520 Ball Valve Linkage Kit Product Bulletin

* Add 1-11/32 in. (34 mm)


for models with auxiliary switches.

Minimum Clearance Required


4 in. (102 mm)

7-1/4
(184) *

3-1/4
(83)

5-3/4
(146)

A
D

B
Two-Way Valve

Three-Way Valve

Two-Way Valve

Three-Way Valve

Figure 3: Spring Return M9206 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with M9000-520 Linkage Dimensions, in. (mm) (See Table 3.)
Table 3: M9206 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with M9000-520 Linkage
Dimensions, in. (mm)
Valve Size,
in. (DN)*

A**

1/2 (DN15)

7-13/64 (183)

21/32 (17)

1-7/32 (31)

11/32 (9)

1-1/4 (32)

2-33/64 (64)

3/4 (DN20)

7-13/64 (183)

21/32 (17)

1-7/32 (31)

11/32 (9)

1-13/32 (36)

2-51/64 (71)

1 (DN25)

7-9/32 (185)

3/4 (19)

1-19/64 (33)

11/32 (9)

1-45/64 (43)

3-13/32 (87)

1-1/4 (DN32)

7-11/16 (195)

1-1/32 (26)

1-23/32 (44)

11/32 (9)

1-31/32 (50)

3-15/16 (100)

1-1/2 (DN40)

7-7/8 (200)

1-9/64 (29)

1-57/64 (48)

11/32 (9)

2-11/64 (55)

4-21/64 (110)

*
**

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
For valve assemblies with M9206-xxx-2S Series Actuators, subtract 19/32 (15 mm) from Dimension A (Column A).

M9000-520 Ball Valve Linkage Kit Product Bulletin

Technical Specifications
Product

M9000-520 Ball Valve Linkage Kit

Valid Ball Valves

All VG1241, VG1245, VG1841, and VG1845 Series Ball Valves

Valid Actuators

1/2 through 1-1/2 in. Valves:

M9106-AGx-2 On/Off Floating Control without Timeout Non-Spring Return

M9106-IGx-2 On/Off Floating Control with Timeout Non-Spring Return

M9106-GGx-2 Proportional Control Non-Spring Return

M9206-AGx-2 Floating Control Spring Return

M9206-AGx-2S Floating Control Spring Return

M9206-BGx-2S On/Off (24 VAC) Control Spring Return

M9206-BAx-2S On/Off (120 VAC) Control Spring Return

M9206-GGx-2 Proportional Control Spring Return

M9206-GGx-2S Proportional Control Spring Return

2 in. Valves:

M9109-AGx-2 On/Off Floating Control without Timeout Non-Spring Return

M9109-GGx-2 Proportional Control Non-Spring Return

Service*

Hot Water, Chilled Water, 50/50 Glycol Solutions, and


15 psig (103 kPa) Saturated Steam for HVAC Systems

Ambient Operating
Temperature**

-40 to 250F (-40 to 121C) for M9000-520 Linkage


-4 to 125F (-20 to 52C) for M9106 and M9109 Series Actuators
-25 to 140F (-32 to 60C) for M9206 Series Actuators

Material

Glass-Reinforced Thermoplastic Resin; UL 94 5V Flame Class Rating

Dimensions

See Table 2 and Table 3.

Shipping Weight

1.5 lb (0.68 kg)

*
**

Proper water treatment is recommended; refer to VDI 2035 Standard.


In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with
insulation.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

M9000-520 Ball Valve Linkage Kit Product Bulletin

Published in U.S.A.
www.johnsoncontrols.com

Product Bulletin
Issue Date

M9106-xGx-2
08/31/01

M9106-xGx-2 Series Electric Non-spring Return Actuators


The M9106-xGx-2 Series direct-mount electric
actuators operate on 24 VAC power and are available
for use with on/off, floating, or proportional controllers.
These non-spring return actuators are easily installed
on a Variable Air Volume (VAV) box, a damper with a
round shaft up to 1/2 inch (13 mm) in diameter, or a
square shaft up to 3/8 inch (10 mm).
The M9106 models have 53 lbin (6 Nm) running
torque. They have a nominal 60-second travel time for
90 of rotation at 60 Hz (72 seconds at 50 Hz) with a
load-independent rotation time.
The M9106-xGC-2 models are available with integral
auxiliary switches to perform switching functions at any
angle within the selected rotation range. GGx models
feature 0 to 10 VDC position feedback, and the
AGF models provide 10,000 ohm position feedback.

Figure 1: M9106-xGx-2 Non-spring Return Actuator

Features and Benefits

35 dBA Rating

Meets audible requirements for open ceilings

Synchronous Drive

Provides constant rotation time independent of load

Direct Shaft Mount with

Simplifies installation and provides 3-point shaft


gripping

Single-screw Coupler

Magnetic Clutch

Provides torque protection for the damper and actuator

Field-selectable Rotation

Replaces M9104, EDA-2040, and ATP-2040 actuators


and provides optimum rotation time for the specific
application

Time (IGx Models Only)

Jumper-selectable Rotation

Simplifies installation

Direction (GGx Models Only)

Adjustable Rotation Stops

Allow application versatility with 30 to 90 Clockwise


(CW) or Counterclockwise (CCW) rotation

1/2 in. NPT Threaded

Meets electrical code requirements and allows the use


of armored cable

Conduit Opening

Manual Gear Release

Simplifies setup and field adjustments

Output Position Feedback

Provides simple, closed-loop control with accurate


position sensing

2001 Johnson Controls, Inc.


Code No. LIT-2681123

1
www.johnsoncontrols.com

Application
IMPORTANT:
This device is not designed or
intended to be used in or near environments where
explosive vapors or gases could be present, or
environments where substances corrosive to the
devices internal components could be present.

A controller provides a control signal to the actuator


depending upon the desired movement of the damper
blade. This signal causes the motor to rotate in the
proper direction and the damper blade to open or
close.

The M9106 actuators are used to position balancing,


control, round, and zone dampers in typical Heating,
Ventilating, and Air Conditioning (HVAC) applications.
They are also used to position the blades in a
VAV box.

Note: To avoid excessive wear or drive time on the


motor for the AGx models, use a controller and/or
software that provides a time-out function to remove
the signal at the end of rotation (stall). The GGx and
IGx models have an auto shutoff to avoid excessive
wear or drive time on the motor.

The M9106 mounts directly on the duct surface, round


damper, or small rectangular damper with an
anti-rotation bracket and two sheet metal screws
(included). Additional linkages or couplers are not
required.
Refer to the damper or VAV box manufacturers
information to select the proper timing for the actuator.
Refer to the appropriate application note for specific
wiring diagrams and information.

Operation
IMPORTANT:
The M9106-xGx-2 Series
actuator is intended to control equipment under
normal operating conditions. Where failure or
malfunction of an M9106-xGx-2 actuator could lead
to an abnormal operating condition that could cause
personal injury or damage to the equipment or other
property, other devices (limit or safety controls), or
systems (alarm or supervisory) intended to warn of,
or protect against, failure or malfunction of an
M9106-xGx-2 actuator must be incorporated into
and maintained as part of the control system.

4.0 Maximum
101.6

6.0 Maximum
152.4

Shaft
Dimensions
0.39
10

90
6 0 30 0
90
30
60

4.3
109

4.2 Maximum
106.5
Note: All dimensions are nominal
unless otherwise specified.

The actuator rotates at a nominal rate of 1.5 per


second (90 in 60 seconds) at 60 Hz input. The
actuator rotation is field adjustable from 30 to 90.
Determine the actual rotation time for actuators using
less than 90 rotation, and use that value with the
controller software. For example, 40 seconds is used
for 60 rotation.
The IGA and IGC models offer adjustable rotation
times of 1, 1.5, 2, 5.5 and 11 minutes (factory set for
1 minute). The 1-, 1.5-, and 2-minute settings are ideal
for on/off and floating applications, and replace the
M9104-xGx-2 1.5-minute models. The 5.5- and
11-minute settings are replacements for the 35 lbin
(4 Nm) EDA-2040 and the ATP-2040 models.

Dimensions
See Figure 2 for the actuator dimensions.

1.07
27.2

5.75
146

1.17
29.8

Shaft
Dimensions
0.39 to 0.50
10 to 12.7

Cover
Removal

1.7
45
2.68
68

1.75/44.45
Clearance
Required for
Cover Removal

1.88
48
2.13
54

Anti-rotation Bracket
Dimensions

Figure 2: Actuator and Anti-rotation Bracket Dimensions, in. (mm)

M9106-xGx-2 Series Electric Non-spring Return Actuators Product Bulletin

Repairs and Replacement

M9106-IGC-2

M9106-GGC-2

M9106-GGA-2

M9106-IGA-2

On/Off Control
Floating Control
Proportional Control
Feedback
10,000 ohm Potentiometer
0 to 10 VDC Feedback
2 Auxiliary Switches
Adjustable Rotation Time

M9106-AGF-2

Contact the nearest Johnson Controls representative,


and specify the desired product code number from
Table 1 or Table 2.

M9106-xGx-2 Series
Electric Actuator
53 lbin (6 Nm)

M9106-AGC-2

Ordering Information

Table 1: Actuators
M9106-AGA-2

Field repairs must not be made. For a replacement or


an accessory, refer to the Ordering Information
section.

Table 2: Accessories
Product Code
Number

Description

CBL-2000-1*

20 in. (0.5 m) Wiring Harness, Underwriters Laboratories, Inc (UL) accepted for plenum use,
connects the M9106 and DPT-2015 to the VAV controller

CBL-2000-2

20 in. (0.5 m) plenum-rated Wiring Harness

CBL-2000-3

72 in. (1.8 m) plenum-rated Wiring Harness

DPT-2015-0*

0 to 1.5 in. W.C. (0 to 375 Pa) differential pressure transmitter

DMPR-KC003

Blade Pin Extension without Bracket supplied with Johnson Controls CD-1300 dampers and may
be ordered separately for all direct mount applications

DMPR-KC010**

Adjustable Blade Position Indicator Switch Kit with total switching load limited to 2000 VA for the
following applications:
Pilot Duty: 24 VAC, 50 VA; 125/250/277 VAC, 125 VA; Motor Load: 125/250/277 VAC, 1/3 hp;
Resistive Load: 125 VAC, 11 A; 250 VAC, 8 A; 277 VAC, 7 A (all maximum values)

DMPR-KR003

Sleeve Pin Kit for use with Johnson Controls round dampers with a 5/16 in. (8 mm) shaft; furnished
with the damper and may be ordered separately

M9000-105

Pluggable 3-Terminal Block

M9000-106

Pluggable 4-Terminal Block

M9000-160

Replacement anti-rotation bracket for M9106 Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating, proportional, or


resistive actuators.

M9000-512

Valve Linkage Kit for field mounting an M9106 actuator to a 1/2 in. 2-way VG1000 Series ball valve

Use with an M9106-AGC-2 actuator to replace an ATP-2040 actuator and an EDA-2040-102 switch kit.
Note: An external relay (not provided) is needed for line voltage auxiliary switching.

** Use with an M9106 actuator to replace an EDA-2040 or ATP-2040 actuator and an EDA-2040-102 switch kit when
line voltage switches are required and an external relay is not desired.

M9106-xGx-2 Series Electric Non-spring Return Actuators Product Bulletin

Technical Data
Product
Power Requirements

Input Signal
Input Signal Adjustments

Input Impedance

Feedback Signal

Auxiliary Switch Rating


Mechanical Output
(Running Torque)
Cycles
Audible Noise Rating
Rotation Range
Rotation Time

Electrical Connection
Mechanical Connection
Enclosure
Ambient Operating
Conditions
Ambient Storage
Conditions
Dimensions (H x W x D)
Shipping Weight
Agency Compliance

M9106-xGx-2 Series Electric Non-spring Return Actuators


AGx:
20 to 30 VAC at 50/60 Hz; 2.5 VA supply, Class 2
IGx:
20 to 30 VAC at 50/60 Hz; 2.8 VA supply, Class 2
GGx:
20 to 30 VAC at 50/60 Hz; 3.2 VA supply, Class 2
AGx and IGx:
20 to 30 VAC at 50/60 Hz
GGx:
0 to 10 VDC or 0 to 20 mA
AGx and IGx:
CW and COM Terminals, CW rotation;
CCW and COM Terminals, CCW rotation
GGx (Voltage Input or Current Input):
Jumper Selectable:
0 (2) to 10 VDC or 0 (4) to 20 mA
Factory Setting:
0 to 10 VDC, CW rotation with signal increase
Action is jumper selectable Direct (CW) or Reverse (CCW) with signal increase.
AGx:
200 ohms, nominal
IGx:
160 ohms, nominal
GGx:
Voltage Input, 150,000 ohms; Current Input, 500 ohms
AGF:
10,000 ohm potentiometer, 1 W
GGx:
0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA);
Corresponds to input signal span selection
xGC:
Two Single-Pole, Double-Throw (SPDT) switches rated at 24 VAC,
1.5 A inductive, 3.0 A resistive; 35 VA maximum per switch, Class 2
1-, 1.5-, and 2-minute settings:
53 lbin (6 Nm)
5.5- and 11-minute settings:
35 lbin (4 Nm)
100,000 full cycles; 2,500,000 repositions rated at 53 lbin (6 Nm)
35 dBA maximum at 1 m
Adjustable from 30 to 90, CW or CCW
IGx:
Adjustable with switch settings (Factory set for 1 minute.)
60, 90, 120, 330, or 660 seconds (1, 1.5, 2, 5.5, or 11 minutes) at 60 Hz;
and 72, 108, 144, 396, or 792 seconds
(1.2, 1.8, 2.4, 6.6, or 13.2 minutes) at 50 Hz
All Other Models: Nominal 60 seconds at 60 Hz and 72 seconds at 50 Hz for 90
1/4 in. spade terminals (To order optional pluggable terminal blocks, see Table 2.)
3/8 to 1/2 in. (10 to 12.7 mm) round shaft or 3/8 in. (10 mm) square shaft
NEMA 2, IP32
-4 to 125F (-20 to 52C); 90% RH maximum, non-condensing
IGx:
-40 to 186F (-40 to 86C); 90% RH maximum, non-condensing
All Other Models: -40 to 176F (-40 to 80C); 90% RH maximum, non-condensing
5.9 x 4.2 x 2.64 in. (150.1 x 106.5 x 67.0 mm)
2.4 lb (1.08 kg)
UL 873 Listed, File E27734, CCN XAPX
CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark, EMC Directive 89/336/EEC

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

M9106-xGx-2 Series Electric Non-spring Return Actuators Product Bulletin

Printed in U.S.A.
www.johnsoncontrols.com

Product Bulletin
Issue Date

M9206
08/31/01

M9206 Series Electric Spring Return Actuators


The M9206 Series direct-mount, spring return electric
actuators operate on 24 VAC or VDC power and are
available for use with on/off, floating, or proportional
controllers. These bidirectional actuators do not require
a damper linkage, and are easily installed on a damper
with a round shaft up to 1/2 in. (12.7 mm) diameter or a
square shaft up to 3/8 in. (10 mm). They may also be
mounted to ball valves using an M9000-51x linkage kit.
The M9206 models deliver 53 lbin (6 Nm) of torque.
The angle of rotation is mechanically adjustable.
Integral line voltage auxiliary switches are available to
indicate end-stop position or to perform switching
functions within the selected rotation range. Position
feedback is provided on proportional models through a
proportional DC voltage signal.
Figure 1: M9206 Electric Spring Return Actuator

Features and Benefits

Automatic Stroke
Calibration at Installation

0 (2) to 10 VDC, 6 to 9 VDC,


or 0 (4) to 20 mA Input

Self adjusts, reducing installation time and


cost
Eliminates the need for an externally wired
500 ohm resistor

Reversible Mounting Design

Provides Clockwise (CW) or Counterclockwise


(CCW) return-to-normal positioning if a power
loss occurs

Electronic Stall Detection

Increases actuator life by deactivating the


actuator motor when an overload is detected

Throughout Entire Range

Removable Coupler

Allows actuator stroke adjustment and/or


adapts to a shorter damper shaft

1/2 in. Conduit Connector

Meets local code requirements for wiring and


allows easy field wiring on retrofit jobs

with 48 in. Wire Leads

Auxiliary Switches
(Optional)

20 VDC at 25 mA Power
Supply Output (Optional)

2001 Johnson Controls, Inc.


Code No. LIT-2681118

Provide adjustable switch points with line


voltage capability, including pilot duty rating
Provides power for external devices, making
the actuator an ideal replacement for many
competing products

1
www.johnsoncontrols.com

Application

Operation

M9206 actuators are designed to position air dampers


and valves in Heating, Ventilating, and Air Conditioning
(HVAC) systems. Applications include:

positioning return air, exhaust, or outdoor air


dampers

controlling face and bypass dampers

positioning valves when used with a ball valve


linkage

IMPORTANT:
The M9206 Series actuator is
intended to control equipment under normal
operating conditions. Where failure or malfunction of
an M9206 could lead to an abnormal operating
condition that could cause personal injury or damage
to the equipment or other property, other devices
(limit or safety controls) or systems (alarm or
supervisory) intended to warn of, or protect against,
failure or a malfunction of an M9206 must be
incorporated into and maintained as part of the
control system.

Refer to the manufacturers information to properly size


the damper, valve, and/or actuator.

M9206 actuators operate on 24 VAC at 50/60 Hz or


24 VDC. They use a stepper motor with stall detection
circuitry that operates throughout the entire stroke.
The proportional actuators employ noise-filtering
techniques on the control signal to eliminate
repositioning due to line noise.

IMPORTANT:
This device is not designed or
intended to be used in or near environments where
explosive vapors or gases could be present, or
environments where substances corrosive to the
devices internal components could be present.

Rotation is mechanically limited to 93 by integral


end-stops. An anti-rotation bracket prevents lateral
movement of the actuator.

Dimensions
Refer to Figure 2 for actuator dimensions.
1.8 Set Screw
46.6 Clearance

Radius

2.82
71.6

1.24
31.4
2.55

2.50
1.27 63.6
32.2
0.96
24.3

6.98
177.3

3.03 64.8
77.0

4.91
124.6

4.25
107.9

0.64
16.3
0.10
2.6

6.13
155.6
7.36
186.9
7.83
198.8

1.34
34 Maximum
3.25
82.6

Conduit adaptor is only


present on AGC and
GGC models.

3.68
93.6

3.58
91.0
1.58
40.0

2.62
66.6
3.13
79.4
4.87
123.8

4.62
117.4
5.39
137.0

Bottom View

Figure 2: Actuator and Anti-rotation Bracket Dimensions, in. (mm)

M9206 Series Electric Spring Return Actuators Product Bulletin

2.10
53.4

1.69
42.8

Repairs and Replacement

On/Off Control
Floating Control

M9206-GGC-2MP

M9206-GGC-2

M9206-GGA-2

M9206-GGA-2MP

M9206-BGA-2

M9206-BGC-2

M9206-AGC-2MP

M9206 Series
Electric Spring
Return Actuator

M9206-AGC-2

Contact the nearest Johnson Controls representative,


and specify the desired product code number from
Table 1 or Table 2.

53 lbin (6 Nm)

M9206-AGA-2

Ordering Information

Table 1: Actuators

M9206-AGA-2MP

Field repairs must not be made. To order a


replacement or an accessory, refer to the Ordering
Information section.

Proportional Control
Feedback
0 (2) to 10 or 6 to 9 VDC

2 Auxiliary Switches

Power Supply Output


20 VDC at 25 mA

* May be wired for two-wire, on/off control.

Table 2: Accessories
Product Code
Number

Description

DMPR-KR003*

Sleeve Pin Kit for Johnson Controls round dampers with a 5/16 in. diameter shaft

DMPR-KC003*

Blade Pin Extension without Bracket for Johnson Controls CD-1300 direct-mount applications

M9000-156

Mounting Kit for retrofitting a number of Honeywell economizer damper actuator installations;
provides for remote-mount, linkage-driven application of M9204 and M9206 actuators with
existing linkages

M9000-157

Universal Mounting Kit provides for remote-mount, linkage-driven application of M9204 and
M9206 actuators in a new or retrofit damper and actuator assembly.

M9000-161

Replacement anti-rotation bracket for M9206 Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating, proportional, or resistive
actuators.

M9000-513

Valve Linkage Kit for field mounting an M9206 actuator to 1/2 and 3/4 in. 2-way and 1/2 in. 3-way
VG1000 Series ball valves

M9206-600

Repair Kit includes a coupler, set screw, and locking clip for mounting an M9206 actuator to a
3/8 to 1/2 in. (10.0 to 12.7 mm) round shaft or a 3/8 in. (10 mm) square shaft.

M9206-601

Repair Kit includes a coupler, set screw, and locking clip for mounting an M9206 actuator to a
3/8 to 5/8 in. (10 to 16 mm) round shaft or a 3/8 to 9/16 in. (10 to 14 mm) square shaft.

M9206-602

Locking Clip for the M9206 actuator coupler (bag of 5)

Y65A13-0

40 VA Transformer, 120/24 VAC, 60 Hz

Y65S13-0

40 VA Transformer, 240/24 VAC, 60 Hz

Furnished with the damper and may be ordered separately.

M9206 Series Electric Spring Return Actuators Product Bulletin

Technical Data
Product M9206 Series Electric Spring Return Actuators
Power Requirements 20 to 30 VAC at 50/60 Hz or 24 VDC 10%, Class 2,
16 VA supply at 32 to 140F (0 to 60C)
22 VA supply at -22 to 32F (-30 to 0C)
25 VA supply at -40 to -22F (-40 to -30C)
Input Signal AGx: 20 to 30 VAC at 50/60 Hz or 24 VDC 10%, 4.8 mA
AGx and BGx (On/Off):
20 to 30 VAC at 50/60 Hz or 24 VDC 10%,
533 mA at 32 to 140F (0 to 60C)
733 mA at -22 to 32F (-30 to 0C)
833 mA at -40 to -22F (-40 to -30C)
GGx: 0 (2) to 10 VDC, 6 to 9 VDC, or 0 (4) to 20 mA
Input Signal Adjustments GGx (Voltage Input or Current Input):
Factory Setting:
0 to 10 VDC, CW rotation with signal increase
Switch Selectable: 0 (2) to 10 VDC, 6 to 9 VDC, or 0 (4) to 20 mA
Direction of Action: Switch selectable direct or reverse with signal increase
Input Impedance GGx: Voltage Input, 200,000 ohms; Current Input, 500 ohms
Feedback Signal GGx: 0 (2) to 10 VDC for 90 (10 VDC at 2 mA) or 6 to 9 VDC
Corresponds to input signal selection and also rotation limits
Power Supply Output 17 to 22 VDC at 25 mA (-2MP models)
Auxiliary Switch Rating xGC Models:
Two Single-Pole, Double-Throw (SPDT), double insulated switches
Rating per Switch: 24 VAC, 50 VA pilot duty
120 VAC, 5.8 A resistive, 1/4 hp, 275 VA pilot duty
240 VAC, 2.9 A resistive, 1/4 hp, 275 VA pilot duty
Spring Return Direction is selectable with the mounting position of the actuator:
CCW actuator face away from the damper for CCW spring return;
CW actuator face away from the damper for CW spring return
Mechanical Output Running Torque:
53 lbin (6 Nm)
Rotation Range Adjustable from 34.5 to 90, mechanically limited to 93
Rotation Time 90 seconds for 93 with 0 to 53 lbin (0 to 6 Nm)
Cycles 60,000 full stroke cycles; 1,500,000 repositions rated at 53 lbin (6 Nm)
Electrical Connection Actuator:
48 in. (1.2 m) cable with 20 AWG wire leads
Auxiliary Switches:
48 in. (1.2 m) cable with 18 AWG wire leads
Mechanical Connection 3/8 to 1/2 in. (10.0 to 12.7 mm) diameter round shaft
3/8 in. (10 mm) square shaft
Enclosure NEMA 2, IP42
Ambient Conditions Operating:
-40 to 140F (-40 to 60C); 10 to 90% RH, non-condensing
Storage:
-85 to 185F (-65 to 85C); 5 to 95% RH, non-condensing
Dimensions (H x W x D) xGC Models:
8.32 x 3.25 x 3.58 in. (211.3 x 82.6 x 91.0 mm) with conduit adaptor
All Other Models:
6.98 x 3.25 x 3.58 in. (177.3 x 82.6 x 91.0 mm)
Shipping Weight 3.45 lb (1.56 kg)
Agency Compliance UL 873 Listed, File E27734, CCN XAPX
CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark: EMC Directive 89/336/EEC; Low Voltage Directive 73/23/EEC
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

M9206 Series Electric Spring Return Actuators Product Bulletin

Printed in U.S.A.
www.johnsoncontrols.com

VA2202-xxx-2 Series Electric Spring Return Valve Actuators


Product Bulletin
Code No. LIT-12011160
Issued March 25, 2008
Supersedes March 1, 2006

VA2202 Series Spring Return Electric Valve Actuators


are available in 24 VAC/VDC and 120 VAC ON/OFF
control, 24 VAC Floating Control, and 2 to 10 VDC
(4 to 20 mA) Proportional Control for use in Heating,
Ventilating, and Air Conditioning (HVAC) applications.
All models provide 18 lb.in (2 N.m) of output force and
feature a NEMA 2 (IP42) housing for indoor use.
Versions with a factory-installed Single Pole, Double
Throw (SPDT) auxiliary switch are available.
The VA2202 Series actuators are designed for easy
mounting in the field to 1/2 and 3/4 in.
Johnson Controls VG1000 Series Ball Valves. The
optional available auxiliary switch is adjustable from
5 to 95.

Figure 1: VA2202 Series Electric Valve Actuator


on VG1000 Series Ball Valve

Table 1: Features and Benefits


Features

Benefits

Proportional, Floating and On/Off Control Models


Available

Allows the actuator to be used in wide range of applications


and optimal choice of control signal

Single Screw, Direct Mounting

Simplifies installation

Optional Auxiliary Switch Available

Provides independent verification of actuator position

Reversible Mounting Design

Simplifies setup of valve spring return position

Compact Design

Provides solution for limited-space applications

VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin

IMPORTANT: Use this VA2202 Series actuator


only as an operating control. Where failure or
malfunction of the VA2202 actuator could lead to
personal injury or property damage to the controlled
equipment or other property, additional precautions
must be designed into the control system.
Incorporate and maintain other devices such as the
supervisory or alarm systems or safety or limit
controls intended to warn of, or protect against,
failure or malfunction of the VA2202 actuator.

For CW spring return operation (see Figure 2 and


Table 3), mount the actuator so the CW face of the
actuator (gray side) is away from the valve as
illustrated in Figure 2. The actuator drives CCW and
spring returns CW.
0

Application

IMPORTANT: This device is not designed or


intended to be used in or near environments where
explosive vapors or gases could be present, or
environments where substances corrosive to the
devices internal components could be present.

Counterclockwise (CCW) face


(Blue Side)

See Table 2 for information on control applications by


model.

Figure 2: Selecting the Spring-Return Direction

Table 2: Control Applications by Model


Model

Voltage

Control

Auxiliary
Switch

VA2202-AGA-2

24 VAC

Floating

No

VA2202-BAA-2

VA2202-BGB-2
VA2202-GGA-2
VA2202-GGB-2

120 VAC

On/Off

Side of Actuator Mounted away


from Valve
Blue Side

No

Gray Side
0

Yes

24 VAC/
VDC

No
Yes
Proportional,
2-10 VDC

Two-Way

Spring Return
open

Spring Return
closed

Three Way

Connect Port A
to Port C

Connect Port B to
Port C

No
Yes

Operation
For Counterclockwise (CCW) spring return operation
(see Figure 2 and Table 3), mount the actuator so the
CCW face of the actuator (blue side) is away from the
valve as illustrated in Figure 2. The actuator drives
Clockwise (CW) and spring returns CCW.

Valve Style

Yes

VA2202-BAB-2
VA2202-BGA-2

Table 3: Control Variations

VA2202-AGB -2

Clockwise (CW) Face


(Gray Side)

FIG:actuator_face

All actuators can be ordered factory assembled or


field-mounted to 1/2 and 3/4 in. VG1000 Series ball
valves.

Floating Control
VA2202-AGx-2 Series of actuators operate on 24 VAC
at 50/60 Hz. A switch on the actuator sets the direction
of travel. The actuator can be mounted to spring return
either clockwise or counterclockwise. See Table 3.

VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin

VA2202-AGx actuators have a rotation direction switch


on the cover as shown in Table 4. Switch position
indicates start point.
24 VAC Transformer
Common
BLK (1)
~
RED (2)
WHT (W3) ~

Line
Voltage
A

On/Off Control
VA2202-BGx-2 Series operate on 24 VAC at 50/60 Hz
or 24 VDC. VA2202-BAx-2 Series operate on
85 to 265 VAC at 50/60 Hz. The actuator can be
mounted to spring return either clockwise or
counterclockwise.
100 to 240 VAC
1 Neutral

Neutral - L1

ORN (W4) ~
B

Hot - L2

The indication of direction


is valid for switch position CW.

2 Hot

S1

S1

NC

NC
S2

S3

S3
NO

0o to 95o
NO

FIG:AGx_2

0o to 95o

FIG:BAx_2

S2

Auxiliary Switch

Auxiliary Switch

Figure 3: Floating Control (VA2202-AGx-2)


Table 4: Shaft Rotation with Floating Control
External
Switch
Positions
(See Figure 3)

Side of Actuator Mounted away


from Damper
Blue Side

Figure 4: On/Off Control (VA2202-BAx-2)


24 VAC Transformer
1 Common

Line
Voltage

2 + Hot

Gray Side
0

0
1

S1

NC

Position of
Rotation Direction Switch
B
(W4)

Auxiliary Switch

CCW

CCW

CW

Direction of Shaft Rotation


Open

Open

Open

Open

Closed

Closed

Closed

0o to 95o
NO

CW

Closed

S3

FIG:BGx_2

A
(W3)

S2

CCW

CW

CW

CCW

stop

stop

stop

stop

CW

CCW

CCW

CW

Figure 5: On/Off Control (VA2202-BGx-2)


Proportional Control
VA2202-GGx-2 Series of actuators operate on 24 VAC
at 50/60 Hz or 24 VDC. The actuator can be wired to
response to either a 2 to 10 VDC or 4 to 20 mA control
signal with a field supplied 500 ohm resistor and
position the valve in response to a control signal. The
actuator can be mounted to spring return either
clockwise or counterclockwise.

Not Recommended

VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin

Dimensions

24 VAC Transformer

WHT (3)

Y1 Input,
2 to 10V

500 ohm
0.25 W
Resistor

Minimum Clearance Required


3-1/2 (89)
3-5/32 (80)

S1

NC

3-3/64 (77)

S2
0 to 95

NO

FIG:GGx_2

S3

Auxiliary Switch

Figure 6: Proportional Control (VA2202-GGx-2)

VA2202-GGx actuators have a rotation direction switch


on the cover as shown in Table 5. Switch position
indicates start point.

Table 5: Spring Return with Proportional Control


Signal

Side of Actuator Mounted Away


from Valve
Blue Side

Gray Side

E
Two-Way Valve

Three-Way Valve

Figure 7: Dimensions of VG1241, VG1245,


VG1841, and VG1845 Series Ball Valves
with VA2202 actuators, in. (mm), Front View

Position of
Rotation Direction Switch

D
FIG:side_dimensions

Control Signal
2 to 10 VDC

See Figure 7, Figure 8, and Table 6 for dimensions of


VG1241, VG1245, VG1841, and VG1845 Series Ball
Valves with VA2202 actuators.

BLK (1) Common


RED (2)
+ Hot

FIG:front_dimensions

Line
Voltage

6-9/32
(160)

CW

CCW

CCW

CW

Direction of Shaft Rotation


Increasing
Signal
(2 to 10 VDC or
4 to 20 mA)
Decreasing
Signal
(10 to 2 VDC or
20 to 4 mA)

CCW

CW

CW

CCW

CW

CCW

CCW

CW
E

Two-Way Valve

Three-Way Valve

Figure 8: Dimensions of VG1241, VG1245,


VG1841, and VG1845 Series Ball Valves
with VA2202 actuators, in. (mm), Side View

VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin

Table 6: Dimensions of VG1241, VG1245, VG1841,


and VG1845 Series Ball Valves
with VA2202 actuators, in. (mm)
Valve Size
in. (DN)1

1/2 (DN15)

VA2202-BAB-2

100 to 240 VAC 50/60 Hz, 2-Wire On/


Off Control, Spring Return with one
SPDT auxiliary switch

VA2202-BGA-2

24 VAC 50/60 Hz, or 24 VDC, 2-Wire


On/Off Control, Spring Return without
auxiliary switch

VA2202-BGB-2

24 VAC 50/60 Hz, or 24 VDC 2-Wire


On/Off Control, Spring Return with one
SPDT auxiliary switch

VA2202-GGA-2

2 to 10 VDC (4 to 20 mA) Proportional


Control, Spring Return without
auxiliary switch1

VA2202-GGB-2

2 to 10 VDC (4 to 20 mA) Proportional


Control, Spring Return with one SPDT
auxiliary switch*

3/4 (DN20)
4-1/4 (108)

11/16 (17)

1-1/4 (31)

6-3/4 (171)

6-13/16 (175)

2-9/16 (64)

2-13/16 (71)

3/8 (9)

1-1/4 (32)

1.

Table 7: VA2202 Series Actuator Models Available


(Part 2 of 2)

1-7/16 (36)

On models with the flow-characterizing disk, the disk is


located in Port A. Port A must be the inlet.

Ordering Information
See Table 7 and Table 8 to order VA2202 Series
actuators and repair parts.
Table 7: VA2202 Series Actuator Models Available
(Part 1 of 2)
Code Number

Description

VA2202-AGA-2

24 VAC 3-Wire Floating Control,


Spring Return without auxiliary switch

VA2202-AGB-2

24 VAC 3-Wire Floating Control,


Spring Return with one SPDT auxiliary
switch

VA2202-BAA-2

100 to 240 VAC 50/60 Hz, 2-Wire On/


Off Control, Spring Return without
auxiliary switch

1.

Milliamp input signal requires field-furnished 500 ohm


resistor.

Table 8: Repair Parts (Order Separately)


Code
Number

Description

M2000-500

Linkage Kit Complete, includes adapter


plate, coupler, lock washer, screw and
pointer

VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin

Technical Specifications
Table 9: VA2202 Series Electric Valve Actuators
Power Requirements

Input Signal

VA2202-AGx

24 VAC 20% at 50/60 Hz, 4 VA

VA2202-BAx

85 to 265 VAC at 50/60 Hz, 5 VA

VA2202-BGx

24 VAC 20% at 50/60 Hz, 24 VDC 10%, 5 VA

VA2202-GGx

24 VAC 20% at 50/60 Hz, 24 VDC 10%, 4 VA

VA2202-AGx-2

24 VAC 20% at 50/60 Hz

VA2202-Bxx-2

(See Power Requirements.)

VA2202-GGx-2

2 to 10 VDC or 4 to 20 mA (with field furnished 500 ohm resistor)

Auxiliary Switch Rating


Input Impedance

One SPDT, 3A @ 250 VAC, adjustable 0 to 95


VA2202-AGx

1,000 ohms (0.6 W)

VA2202-GGx

Voltage:100,000 ohms, (0.1 mA)


Current: 500 ohms (with field furnished 500 ohm 0.25 W minimum resistor)

Electrical Connections

VA2202-AGA-2
VA2202-GGA-2

Plenum cable, 36 inch, 18 AWG, 1/2 in. conduit connector

VA2202-BxA-2

Appliance cable, 36 inch, 18 AWG, 1/2 in. conduit connector

VA2202-BxB-2
VA2202-xGB-2

Two appliance cables, 36 inch, 18 AWG, 1/2 in. conduit connector


18 lb.in (2 N.m) minimum

Output Torque
Nominal Run Time

Powered

95 seconds maximum VA2202-AGx-2 and VA2202-GGx-2 models


75 seconds maximum VA2202-Bxx-2 models

Spring Return

25 seconds maximum: -4 to 122F (-20 to 50C),


60 seconds maximum at -22F (-30C) for VA2202-AGx-2 and
VA2202-GGx-2 models;
75 seconds maximum for VA2202-Bxx-2 models

Cycles

60,000 full stroke cycles; rated at 16 lb.in (2 N.m)

Enclosure

NEMA 2, IP42

Valve Fluid Temperature


Limits

0 to 212F (-18 to 100C)

Ambient Conditions
Compliance

Shipping Weight

Operating

-22 to 122F (-30 to 50C); 5 to 90% RH, noncondensing

Storage

-40 to 176F (-40 to 80C); 5 to 95% RH, noncondensing

United States

UL listed acc. to UL 60730-1, UL 60730-2-14 (XAPX)

Canada

cUL listed acc. to CAN/CSA C22.2 No.24 (XAPX7)

Europe

CE Mark, Low Voltage Directive (73/23/EEC), -xAx and -xxB models only
CE Mark, EMC Directive (89/336/EEC), all models
1.5 lb (0.7 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

VA2202-xxx-2 Series Electric Spring Return Valve Actuators Product Bulletin

Published in U.S.A.

www.johnsoncontrols.com

VA9104-xGA-2S, -3S Series Electric Non-Spring Return


Valve Actuators
Code No. LIT-12011050

Product Bulletin

Issued December 28, 2007


Supersedes May 8, 2007

The VA9104 Series Actuators are direct-mount,


non-spring return electric valve actuators that operate
on AC 24 V power. Use these synchronous
motor-driven actuators to provide accurate positioning
on Johnson Controls VG1000 Series DN15, DN20,
and DN25 (1/2, 3/4, and 1 in.) ball valves in Heating,
Ventilating, and Air Conditioning (HVAC) applications.
The VA9104 Series Electric Non-Spring Return
Actuators provide a running torque of 35 lbin (4 Nm).
The nominal travel time is 60 seconds at 60 Hz
(72 seconds at 50 Hz) for 90 of rotation.

Figure 1: VA9104 Series


Electric Non-Spring Return Actuator on VG1000
Series Ball Valve

Table 1: Features and Benefits


Features

Benefits

35 dBA Nominal Audible Noise Rating

Meets the audible noise requirements for open ceiling environments:


whisper quiet operation will not disturb building occupants.

Synchronous Drive

Provides a constant rotation time that is independent of the load.

100,000 Cycle Rating

Provides years of trouble-free service.

Direct Mounting with Single Screw

Reduces installation time and cost.

Manual Override

Allows for manual positioning of the valve, independent of a power


supply.

Plenum Cable or Screw Terminal Electrical


Connections

Make wiring quick and easy while allowing for ceiling plenum
applications.

3/8 in. Flexible Metal Conduit Connector on


VA9104-xGA-2S Models

Simplifies installation and field wiring.

VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators


Product Bulletin

IMPORTANT: Use this VA9104 Series Electric


Non-Spring Return Actuator only to control
equipment under normal operating conditions.
Where failure or malfunction of the electric actuator
could lead to personal injury or property damage to
the controlled equipment or other property,
additional precautions must be designed into the
control system. Incorporate and maintain other
devices such as supervisory or alarm systems or
safety or limit controls intended to warn of, or protect
against, failure or malfunction of the electric
actuator.
IMPORTANT: Do not install or use this VA9104
Series Electric Non-Spring Return Actuator in or
near environments where corrosive substances or
vapors could be present. Exposure of the electric
actuator to corrosive environments may damage the
internal components of the device, and will void the
warranty.

Operation
When combined with a controller, the VA9104 Series
Electric Non-Spring Return Actuator provides reliable,
integrated ball valve control. An AC 24 V (AGx or IGx
models) or DC 0 (2) to 10 V (GGx models) input signal
from the controller to electric actuator causes the motor
to rotate in the proper direction and moves the ball
open or closed. When the controller stops sending the
input signal, the electric actuator remains in place.
Note: To avoid excessive wear or drive time on the
motor for the AGx models, use a controller and/or
software that provides a timeout function at the end of
rotation (stall).

Repair Information
If the VA9104 Series Electric Non-Spring Return Valve
Actuator fails to operate within its specifications,
replace the unit. For a replacement electric actuator,
contact the nearest Johnson Controls representative.

IMPORTANT: Before specifying VA9104 Series


Electric Non-Spring Return Actuators for plenum
applications, verify acceptance of exposed plastic
materials in plenum areas with the local building
authority. Building codes for plenum requirements
vary by location. Some local building authorities
accept compliance to UL 1995, Heating and Cooling
Equipment, while others use different acceptance
criteria.

VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators Product Bulletin

Ordering Information
Table 2: Electric Non-Spring Return Actuator Models
Code Number

Control Type

Input Signal

Power Requirements

Electrical Connections

VA9104-AGA-2S

Floating without
timeout

AC 19.2 to 30 V,
50/60 Hz

AC 24 V at 50/60 Hz, 2.3 VA

48 in. (1.2 m) UL 444 Type


CMP Plenum Rated cable
with 19 AWG (0.75 mm2)
conductors and .25 in.
(6 mm) ferrule ends

VA9104-AGA-3S

Floating without
timeout

AC 19.2 to 30 V,
50/60 Hz

AC 24 V at 50/60 Hz, 2.3 VA

M3 Screw Terminals

VA9104-GGA-2S

Proportional

DC 0 (2) to 10 V,
or (0) 4 to 20 mA1

AC 24 V at 50/60 Hz, 3.6 VA

48 in. (1.2 m) UL 444 Type


CMP Plenum Rated cable
with 19 AWG (0.75 mm2)
conductors and .25 in.
(6 mm) ferrule ends

VA9104-GGA-3S

Proportional

DC 0 (2) to 10 V,
or (0) 4 to 20 mA1

AC 24 V at 50/60 Hz, 3.6 VA

M3 Screw Terminals

VA9104-IGA-2S

Floating or On/Off
with timeout

AC 19.2 to 30 V,
50/60 Hz

AC 24 V at 50/60 Hz, 3.0 VA

48 in. (1.2 m) UL 444 Type


CMP Plenum Rated cable
with 19 AWG (0.75 mm2)
conductors and .25 in.
(6 mm) ferrule ends

VA9104-IGA-3S

Floating or On/Off
with timeout

AC 19.2 to 30 V,
50/60 Hz

AC 24 V at 50/60 Hz, 3.0 VA

M3 Screw Terminals

1.

Milliamp input requires field furnished 500 ohm resistor.

Table 3: Accessories (Order Separately)


Code Number

Description

M9000-200

Commissioning Tool that Provides a Control Signal to Drive 24 V On/Off, Floating, Proportional,
and/or Resistive Electric Actuators

M9000-550

Mounting Hardware Replacement kit

VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators Product Bulletin

Dimensions
See Figure 2 for dimensions of the VA9104 Series
Actuated VG1241, VG1245, VG1841, and VG1845
Series Ball Valve. See Table 4 for specific model
linkage dimensions.

Minimum Clearance Required


3-1/2 (89)
2-13/16
(71)

6-3/16
(157)

F
A

B
E

E
D

Two-Way Valve

Three-Way Valve

Two-Way Valve

Three-Way Valve

VA9104-xGA-2S ii02.cdr

Figure 2: Actuated Ball Valve Dimensions, in. (mm)


Table 4: VA9104-xGx-xS Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve Dimensions,
in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-7/64 (129)

2-33/64 (64)

11/32 (9)

1-1/4 (32)

3/4 (DN20)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-7/32 (133)

2-51/64 (71)

11/32 (9)

1-13/32 (36)

1 (DN25)

3-15/16 (100)

3/4 (19)

1-19/64 (33)

5-9/16 (141)

3-13/32 (87)

11/32 (9)

1-11/16 (43)

1.

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

Technical Specifications
VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators (Part 1 of 2)
Power Requirements
Control Type

AC 24 V +25%/-20% at 50/60 Hz, 2.1 VA Supply, Class 2 or


Safety Extra-Low Voltage (SELV)
VA9104-AGA-xS

Floating Control without Timeout

VA9104-GGA-xS

Proportional Control

VA9104-IGA-xS

Floating or On/Off Control with Timeout

VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators Product Bulletin

VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators (Part 2 of 2)


Input Signal

VA9104-AGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2 or SELV without Timeout

VA9104-GGA-xS

DC 0 (2) to 10 V or 0 (4) to 20 mA with Field Furnished 500 ohm Resistor

VA9104-IGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2 or SELV with Timeout

Motor Input Impedance

VA9104-AGA-xS

200 ohms Nominal

Control Input Impedance

VA9104-GGA-xS

Voltage Input: 200,000 ohms


Current Input: 500 ohms with Field Furnished 500 ohm Resistor

Running Torque

35 lbin (4 Nm)

Travel Time

60 Seconds at 60 Hz (72 Seconds at 50 Hz) for 90 of Rotation

Rotation Range

93 3, CW or CCW

Cycles

100,000 Full Stroke Cycles;


2,500,000 Repositions at Rated Running Torque

Audible Noise Rating


Electrical Connections

35 dBA Nominal at 39-13/32 in. (1 m)


VA9104-xGA-2S

48 in. (1.2 m) UL 444 Type CMP Plenum Rated cable with 19 AWG
(0.75 mm2) conductors and .25 in. (6 mm) ferrule ends and connector for
3/8 in. (9.5 mm) flexible metal conduit

VA9104-xGA-3S

M3 Screw Terminals

VA9104-xGA-2S

NEMA 2, IP42

VA9104-xGA-3S

NEMA 1, IP40

Operating

-4 to 140F (-20 to 60C); 90% RH Maximum, Noncondensing

Storage

-20 to 150F (-29 to 66C); 90% RH Maximum, Noncondensing

Fluid Temperature Limits


(Actuator and Valve
Assembly)

Water

VG1241 and VG1841 Series Valves:


VG1245 and VG1845 Series Valves:

Steam

Not Rated for Steam Service

Compliance

North America

UL Listed, File E27734, CCN XAPX (United States) and


XAPX7 (Canada)

Enclosure
Ambient Conditions

23 to 203F (-5 to 95C)


-22 to 212F (-30 to 100C)

Actuator Housing is Plenum Rated per CSA C22.2 No. 236/UL 1995,
Heating and Cooling Equipment.

Shipping Weight

European Union

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


1.25 lb (0.55 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

Metasys is a registered trademark of Johnson Controls, Inc.


All other marks herein are the marks of their respective owners.
2007 Johnson Controls, Inc.

VA9104-xGA-2S, -3S Series Electric Non-Spring Return Valve Actuators Product Bulletin
Published in U.S.A.

5
www.johnsoncontrols.com

VG1000 Series Flanged Ball Valves


Product Bulletin
Code No. LIT-12011228

VG1xA5x

Issued July 15, 2008


Supersedes January 26, 2007

The VG1000 Series Flanged Ball Valves are designed


primarily to regulate the flow of hot water, chilled water,
and 50% glycol solutions to the demand of a controller
in Heating, Ventilating, and Air Conditioning (HVAC)
systems. The valves come in sizes of 2-1/2, 3, and 4 in.
(DN65, DN80, and DN100). These American Society of
Mechanical Engineers (ASME) Class 150 flanged
valves come in both two- and three-way configurations.
Johnson Controls offers valve, linkage, and actuator
assemblies for factory or field mounting with either
spring return or non-spring return actuators.
Figure 1: VG1000 Series Ball Valves Shown with
Field Mounted M9000 Series Actuators
Table 1: Features and Benefits
Features

Benefits

Closeoff Pressure Rating:


100 psi for Two-Way Valves
50 psi for Three-Way Valves

Provides tight shutoff.

300 Stainless Steel Ball and Stem


Assembly

Applies to systems with high temperature water (0 to 284F [-18 to 140C]) or


25 psi saturated steam.

500:1 Rangeability

Provides accurate control under all load conditions.

Amodel Flow Characterizing Disk

Provides equal percentage flow characteristics for best temperature control;


available in a wide array of Cv ranges to cover a broad variety of applications.

Ethylene Propylene Diene Monomer


(EPDM) Double O-Ring Stem Seal

Offers tested leak-free operation for 200,000 cycles in iron-oxide contaminated


water.

Graphite-Reinforced
Polytetrafluoroethylene (PTFE) Seats

Include 15% graphite-reinforced ball seals that last twice as long in iron-oxide
contaminated water when compared to virgin Teflon ball seats.

PTFE Thermal Spacer

Provides thermal isolation between the actuator and the valve.

Seats Backed with EPDM O-Rings

Maintain a constant seating force that compensates for expansion, contraction,


and seat wear without increasing operating torque.

Maintenance-Free Design

Performs without failure in excess of 200,000 full stroke cycles in iron-oxide


contaminated water.

Available with Factory-Mounted M9124


or M9220 Series Electric Actuators

Reduces field installation time and cost.

M9000-330 and M9000-340


Weathershields Available for Field
Installation

Protect the actuator from corrosion, rain, freezing rain, sleet, and snow.

VG1000 Series Flanged Ball Valves Product Bulletin

Ordering Information
Table 2: Ordering Data
V G

Valve Global

1 2 1

Product Family

Forged Brass Ball Valve

Body Type and


Flow
Characteristic

2
8

Flange Type

ASME Class 150

Trim

Stainless Steel Ball and Stem, 300 Series

GS

Size and
Maximum Cv

Size

7 8

(kv = [Cv x 0.857]) GS =


GT =
GU =

3
2
4
A

=
=

Two-Way, with Equal Percentage Flow Characteristics


Three-Way Mixing with Equal Percentage In-line Port Flow
Characteristics and Linear Angle Port Flow Characteristics

5
5
6

HT
HU
HV
HW

Control Control Port Bypass Port Cv (kv)


Disk
Cv (kv)
(Three-Way Only)

=
=
=
=

JU =
JV =
+

Actuator
Mounting

9
9

2-1/2 in. (DN65) Yes


2-1/2 in. (DN65) Yes
2-1/2 in. (DN65) Yes

47 (40)
74 (63)
117 (100)

29 (25)
47 (40)
74 (63)

3 in. (DN80)
3 in. (DN80)
3 in. (DN80)
3 in. (DN80)

Yes
Yes
Yes
No

74 (63)
117 (100)
176 (150)
211 (180)

47 (40)
74 (63)
88 (75)
105 (90)

4 in. (DN100)
4 in. (DN100)

Yes
No

117 (100)
176 (150)

74 (63)
88 (75)

+ = Factory-Mounted Actuator
(Leave Fields 9 through 15 blank for valve without factory-mounted actuator)

Actuator Type
924 = M9124-xGx-2 Non-Spring Return
(Refer to Actuator 92N = M9220-xxx-3 Spring Opens
94N = M9220-xxx-3 Spring Closes
Bulletin)

10 11 12
G

Control Type

A
B
G

=
=
=

Floating, AC 24 V or DC 24 V Input
On/Off
Proportional: DC 0 (2) to 10 V or 0 (4) to 20 mA with field-furnished
500 ohm resistor

Supply Voltage

A
G

=
=

AC 120 V M9220-BAx-3 Only


AC 24 V

C Auxiliary Switch

= No Auxiliary Switch (all Models)


Feedback: DC 0(2) to 10 V (M9xxx-GGA Models Only)
= Two Auxiliary Switches
Feedback: DC 0(2) to 10 V (M9xxx-GGC Models Only)

13
G
14

C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 = Field
V G1 2 A 5 GS + 9
Valve

N G G C

+ Actuator

Example: Ball valve, 2-1/2 in. (DN65), 47 Cv two-way, ASME Class 150 Flange,
stainless steel trim, with factory-mounted M9220-GGC-3 actuator, proportional (prop.)
control, AC 24 V supply, with feedback and two-way auxiliary switches.

VG1000 Series Flanged Ball Valves Product Bulletin

Table 3: Flanged Stainless Steel Trim Ball Valves with Non-Spring Return Electric Actuators
Valve

Size,
in.

Cv

Closeoff
PSIG

AC 24 V

Without Switches

With Two Auxiliary Switches

On/Off (Floating)

DC 0 to 10 V Prop.

On/Off (Floating)

DC 0 to 10 V Prop.

M9124-AGA-2

M9124-GGA-2

M9124-AGC-2

M9124-GGC-2

VG12A5GS+924AGA

VG12A5GS+924GGA

VG12A5GS+924AGC

VG12A5GS+924GGC

Two-Way Non-Spring Return


VG12A5GS

2-1/2

47

100

VG12A5GT

74

VG12A5GT+924AGA

VG12A5GT+924GGA

VG12A5GT+924AGC

VG12A5GT+924GGC

VG12A5GU

117

VG12A5GU+924AGA

VG12A5GU+924GGA

VG12A5GU+924AGC

VG12A5GU+924GGC

VG12A5HT+924AGA

VG12A5HT+924GGA

VG12A5HT+924AGC

VG12A5HT+924GGC

VG12A5HT

74

100

VG12A5HU

117

VG12A5HU+924AGA

VG12A5HU+924GGA

VG12A5HU+924AGC

VG12A5HU+924GGC

VG12A5HV

176

VG12A5HV+924AGA

VG12A5HV+924GGA

VG12A5HV+924AGC

VG12A5HV+924GGC

VG12A5HW

211

VG12A5HW+924AGA

VG12A5HW+924GGA

VG12A5HW+924AGC

VG12A5HW+924GGC

VG12A5JU+924AGA

VG12A5JU+924GGA

VG12A5JU+924AGC

VG12A5JU+924GGC

VG12A5JV+924AGA

VG12A5JV+924GGA

VG12A5JV+924AGC

VG12A5JV+924GGC

VG18A5GS+924AGA

VG18A5GS+924GGA

VG18A5GS+924AGC

VG18A5GS+924GGC

VG12A5JU

VG12A5JV

117

100

176

Three-Way Non-Spring Return


VG18A5GS

2-1/2

47 / 29

50

VG18A5GT

74 / 47

VG18A5GT+924AGA

VG18A5GT+924GGA

VG18A5GT+924AGC

VG18A5GT+924GGC

VG18A5GU

117 / 74

VG18A5GU+924AGA

VG18A5GU+924GGA

VG18A5GU+924AGC

VG18A5GU+924GGC

VG18A5HT

VG18A5HT+924AGA

VG18A5HT+924GGA

VG18A5HT+924AGC

VG18A5HT+924GGC

VG18A5HU

117 / 74

VG18A5HU+924AGA

VG18A5HU+924GGA

VG18A5HU+924AGC

VG18A5HU+924GGC

VG18A5HV

176 / 88

VG18A5HV+924AGA

VG18A5HV+924GGA

VG18A5HV+924AGC

VG18A5HV+924GGC

VG18A5HW

211 / 105

VG18A5HW+924AGA

VG18A5HW+924GGA

VG18A5HW+924AGC

VG18A5HW+924GGC

VG18A5JU+924AGA

VG18A5JU+924GGA

VG18A5JU+924AGC

VG18A5JU+924GGC

VG18A5JV+924AGA

VG18A5JV+924GGA

VG18A5JV+924AGC

VG18A5JV+924GGC

VG18A5JU

VG18A5JV

74 / 47

117 / 74

50

50

176 / 88

Table 4: Flanged Stainless Steel Trim Ball Valves with Spring Return Electric Actuators (Part 1 of 2)
Valve

Size,
in.

Cv

Closeoff
PSIG

AC 24 V

AC 120 V

Floating

DC 0 to 10 V Prop.

On/Off

On/Off

M9220-AGA-3

M9220-GGA-3

M9220-BGA-3

M9220-BAA-3

Two-Way Spring Return Valve Open (Normally Open) without Switches


VG12A5GS

2-1/2

47

100

VG12A5GS+92NAGA

VG12A5GS+92NGGA

VG12A5GS+92NBGA

VG12A5GS+92NBAA

VG12A5GT

74

VG12A5GT+92NAGA

VG12A5GT+92NGGA

VG12A5GT+92NBGA

VG12A5GT+92NBAA

VG12A5GU

117

VG12A5GU+92NAGA

VG12A5GU+92NGGA

VG12A5GU+92NBGA

VG12A5GU+92NBAA

VG12A5HT

VG12A5HT+92NAGA

VG12A5HT+92NGGA

VG12A5HT+92NBGA

VG12A5HT+92NBAA

VG12A5HU

117

VG12A5HU+92NAGA

VG12A5HU+92NGGA

VG12A5HU+92NBGA

VG12A5HU+92NBAA

VG12A5HV

176

VG12A5HV+92NAGA

VG12A5HV+92NGGA

VG12A5HV+92NBGA

VG12A5HV+92NBAA

VG12A5HW

211

VG12A5HW+92NAGA

VG12A5HW+92NGGA

VG12A5HW+92NBGA

VG12A5HW+92NBAA

VG12A5JU+92NAGA

VG12A5JU+92NGGA

VG12A5JU+92NBGA

VG12A5JU+92NBAA

VG12A5JV+92NAGA

VG12A5JV+92NGGA

VG12A5JV+92NBGA

VG12A5JV+92NBAA

VG12A5JU
VG12A5JV

74

117
176

100

100

VG1000 Series Flanged Ball Valves Product Bulletin

Table 4: Flanged Stainless Steel Trim Ball Valves with Spring Return Electric Actuators (Part 2 of 2)
Valve

Size,
in.

Cv

Closeoff
PSIG

AC 24 V

AC 120 V

Floating

DC 0 to 10 V Prop.

On/Off

On/Off

M9220-AGA-3

M9220-GGA-3

M9220-BGA-3

M9220-BAA-3

VG12A5GS+94NBGA

VG12A5GS+94NBAA

Two-Way Spring Return Valve Closed (Normally Closed) without Switches


VG12A5GS
VG12A5GT

47

100

VG12A5GS+94NAGA

VG12A5GS+94NGGA

74

VG12A5GT+94NAGA

VG12A5GT+94NGGA

VG12A5GT+94NBGA

VG12A5GT+94NBAA

VG12A5GU

117

VG12A5GU+94NAGA

VG12A5GU+94NGGA

VG12A5GU+94NBGA

VG12A5GU+94NBAA

VG12A5HT

74

VG12A5HT+94NAGA

VG12A5HT+94NGGA

VG12A5HT+94NBGA

VG12A5HT+94NBAA

VG12A5HU+94NAGA

VG12A5HU+94NGGA

VG12A5HU+94NBGA

VG12A5HU+94NBAA

2-1/2

VG12A5HU

100

117
3

VG12A5HV
VG12A5HW
VG12A5JU

176

VG12A5HV+94NAGA

VG12A5HV+94NGGA

VG12A5HV+94NBGA

VG12A5HV+94NBAA

211

VG12A5HW+94NAGA

VG12A5HW+94NGGA

VG12A5HW+94NBGA

VG12A5HW+94NBAA

VG12A5JU+94NAGA

VG12A5JU+94NGGA

VG12A5JU+94NBGA

VG12A5JU+94NBAA

VG12A5JV+94NAGA

VG12A5JV+94NGGA

VG12A5JV+94NBGA

VG12A5JV+94NBAA

117
4

VG12A5JV

100

176

Three-Way Spring Return Counterclockwise Port A (Coil) Open to Port AB (Common) without Switches
VG18A5GS

2-1/2

47 / 29

50

VG18A5GS+92NAGA

VG18A5GS+92NGGA

VG18A5GS+92NBGA

VG18A5GS+92NBAA

VG18A5GT

74 / 47

VG18A5GT+92NAGA

VG18A5GT+92NGGA

VG18A5GT+92NBGA

VG18A5GT+92NBAA

VG18A5GU

117 / 74

VG18A5GU+92NAGA

VG18A5GU+92NGGA

VG18A5GU+92NBGA

VG18A5GU+92NBAA

VG18A5HT

VG18A5HT+92NAGA

VG18A5HT+92NGGA

VG18A5HT+92NBGA

VG18A5HT+92NBAA

VG18A5HU

117 / 74

VG18A5HU+92NAGA

VG18A5HU+92NGGA

VG18A5HU+92NBGA

VG18A5HU+92NBAA

VG18A5HV

176 / 88

VG18A5HV+92NAGA

VG18A5HV+92NGGA

VG18A5HV+92NBGA

VG18A5HV+92NBAA

VG18A5HW

211 / 105

VG18A5HW+92NAGA

VG18A5HW+92NGGA

VG18A5HW+92NBGA

VG18A5HW+92NBAA

VG18A5JU+92NAGA

VG18A5JU+92NGGA

VG18A5JU+92NBGA

VG18A5JU+92NBAA

VG18A5JV+92NAGA

VG18A5JV+92NGGA

VG18A5JV+92NBGA

VG18A5JV+92NBAA

VG18A5JU

VG18A5JV

74 / 47

117 / 74

50

50

176 / 88

Three-Way Spring Return Clockwise Port B (Bypass) Open to Port AB (Common) without Switches
VG18A5GS

2-1/2

47 / 29

50

VG18A5GS+94NAGA

VG18A5GS+94NGGA

VG18A5GS+94NBGA

VG18A5GS+94NBAA

VG18A5GT

74 / 47

VG18A5GT+94NAGA

VG18A5GT+94NGGA

VG18A5GT+94NBGA

VG18A5GT+94NBAA

VG18A5GU

117 / 74

VG18A5GU+94NAGA

VG18A5GU+94NGGA

VG18A5GU+94NBGA

VG18A5GU+94NBAA

VG18A5HT+94NAGA

VG18A5HT+94NGGA

VG18A5HT+94NBGA

VG18A5HT+94NBAA

VG18A5HU+94NGGA

VG18A5HU+94NBGA

VG18A5HU+94NBAA

VG18A5HT

74 / 47

50

VG18A5HU

117 / 74

VG18A5HU+94NAGA

VG18A5HV

176 / 88

VG18A5HV+94NAGA

VG18A5HV+94NGGA

VG18A5HV+94NBGA

VG18A5HV+94NBAA

VG18A5HW

211 / 105

VG18A5HW+94NAGA

VG18A5HW+94NGGA

VG18A5HW+94NBGA

VG18A5HW+94NBAA

VG18A5JU+94NAGA

VG18A5JU+94NGGA

VG18A5JU+94NBGA

VG18A5JU+94NBAA

VG18A5JV+94NAGA

VG18A5JV+94NGGA

VG18A5JV+94NBGA

VG18A5JV+94NBAA

VG18A5JU
VG18A5JV

117 / 74
176 / 88

50

VG1000 Series Flanged Ball Valves Product Bulletin

Table 5: Flanged Stainless Steel Trim Ball Valves with Spring Return Electric Actuators with Two Switches
(Part 1 of 2)
Valve

Size,
in.

Cv

Closeoff
PSIG

AC 24 V

AC 120 V

Floating

DC 0 to 10 V Prop.

On/Off

On/Off

M9220-AGC-3

M9220-GGC-3

M9220-BGC-3

M9220-BAC-3

Two-Way Spring Return Valve Open (Normally Open) with Two Auxiliary Switches
VG12A5GS

VG12A5GS+92NAGC

VG12A5GS+92NGGC

VG12A5GS+92NBGC

VG12A5GS+92NBAC

VG12A5GT

74

VG12A5GT+92NAGC

VG12A5GT+92NGGC

VG12A5GT+92NBGC

VG12A5GT+92NBAC

VG12A5GU

117

VG12A5GU+92NAGC

VG12A5GU+92NGGC

VG12A5GU+92NBGC

VG12A5GU+92NBAC

VG12A5HT+92NAGC

VG12A5HT+92NGGC

VG12A5HT+92NBGC

VG12A5HT+92NBAC

VG12A5HT

2-1/2

47

74

100

100

VG12A5HU

117

VG12A5HU+92NAGC

VG12A5HU+92NGGC

VG12A5HU+92NBGC

VG12A5HU+92NBAC

VG12A5HV

176

VG12A5HV+92NAGC

VG12A5HV+92NGGC

VG12A5HV+92NBGC

VG12A5HV+92NBAC

VG12A5HW

211

VG12A5HW+92NAGC

VG12A5HW+92NGGC

VG12A5HW+92NBGC

VG12A5HW+92NBAC

VG12A5JU+92NAGC

VG12A5JU+92NGGC

VG12A5JU+92NBGC

VG12A5JU+92NBAC

VG12A5JV+92NAGC

VG12A5JV+92NGGC

VG12A5JV+92NBGC

VG12A5JV+92NBAC

VG12A5JU

VG12A5JV

117

100

176

Two-Way Spring Return Valve Closed (Normally Closed) with Two Auxiliary Switches
VG12A5GS

2-1/2

VG12A5GT

100

74

VG12A5GU
VG12A5HT

47

117
3

74

100

VG12A5GS+94NAGC

VG12A5GS+94NGGC

VG12A5GS+94NBGC

VG12A5GS+94NBAC

VG12A5GT+94NAGC

VG12A5GT+94NGGC

VG12A5GT+94NBGC

VG12A5GT+94NBAC

VG12A5GU+94NAGC

VG12A5GU+94NGGC

VG12A5GU+94NBGC

VG12A5GU+94NBAC

VG12A5HT+94NAGC

VG12A5HT+94NGGC

VG12A5HT+94NBGC

VG12A5HT+94NBAC

VG12A5HU

117

VG12A5HU+94NAGC

VG12A5HU+94NGGC

VG12A5HU+94NBGC

VG12A5HU+94NBAC

VG12A5HV

176

VG12A5HV+94NAGC

VG12A5HV+94NGGC

VG12A5HV+94NBGC

VG12A5HV+94NBAC

VG12A5HW+94NAGC

VG12A5HW+94NGGC

VG12A5HW+94NBGC

VG12A5HW+94NBAC

VG12A5JU+94NAGC

VG12A5JU+94NGGC

VG12A5JU+94NBGC

VG12A5JU+94NBAC

VG12A5JV+94NAGC

VG12A5JV+94NGGC

VG12A5JV+94NBGC

VG12A5JV+94NBAC

VG12A5HW
VG12A5JU

211
4

VG12A5JV

117

100

176

Three-Way Spring Return Counterclockwise Port A (Coil) Open to Port AB (Common) with Two Auxiliary Switches
VG18A5GS

VG18A5GS+92NAGC

VG18A5GS+92NGGC

VG18A5GS+92NBGC

VG18A5GS+92NBAC

VG18A5GT

74 / 47

VG18A5GT+92NAGC

VG18A5GT+92NGGC

VG18A5GT+92NBGC

VG18A5GT+92NBAC

VG18A5GU

117 / 74

VG18A5GU+92NAGC

VG18A5GU+92NGGC

VG18A5GU+92NBGC

VG18A5GU+92NBAC

VG18A5HT+92NAGC

VG18A5HT+92NGGC

VG18A5HT+92NBGC

VG18A5HT+92NBAC

VG18A5HT

2-1/2

47 / 29

74 / 47

50

50

VG18A5HU

117 / 74

VG18A5HU+92NAGC

VG18A5HU+92NGGC

VG18A5HU+92NBGC

VG18A5HU+92NBAC

VG18A5HV

176 / 88

VG18A5HV+92NAGC

VG18A5HV+92NGGC

VG18A5HV+92NBGC

VG18A5HV+92NBAC

VG18A5HW

211 / 105

VG18A5HW+92NAGC

VG18A5HW+92NGGC

VG18A5HW+92NBGC

VG18A5HW+92NBAC

VG18A5JU+92NAGC

VG18A5JU+92NGGC

VG18A5JU+92NBGC

VG18A5JU+92NBAC

VG18A5JV+92NAGC

VG18A5JV+92NGGC

VG18A5JV+92NBGC

VG18A5JV+92NBAC

VG18A5JU

VG18A5JV

117 / 74

50

176 / 88

Three-Way Spring Return Clockwise Port B (Bypass) Open to Port AB (Common) with Two Auxiliary Switches
VG18A5GS

2-1/2

47 / 29

50

VG18A5GS+94NAGC

VG18A5GS+94NGGC

VG18A5GS+94NBGC

VG18A5GS+94NBAC

VG18A5GT

74 / 47

VG18A5GT+94NAGC

VG18A5GT+94NGGC

VG18A5GT+94NBGC

VG18A5GT+94NBAC

VG18A5GU

117 / 74

VG18A5GU+94NAGC

VG18A5GU+94NGGC

VG18A5GU+94NBGC

VG18A5GU+94NBAC

VG1000 Series Flanged Ball Valves Product Bulletin

Table 5: Flanged Stainless Steel Trim Ball Valves with Spring Return Electric Actuators with Two Switches
(Part 2 of 2)
Valve

Size,
in.

VG18A5HT

Cv

Closeoff
PSIG

74 / 47

50

AC 24 V

AC 120 V

Floating

DC 0 to 10 V Prop.

On/Off

On/Off

M9220-AGC-3

M9220-GGC-3

M9220-BGC-3

M9220-BAC-3

VG18A5HT+94NAGC

VG18A5HT+94NGGC

VG18A5HT+94NBGC

VG18A5HT+94NBAC

VG18A5HU

117 / 74

VG18A5HU+94NAGC

VG18A5HU+94NGGC

VG18A5HU+94NBGC

VG18A5HU+94NBAC

VG18A5HV

176 / 88

VG18A5HV+94NAGC

VG18A5HV+94NGGC

VG18A5HV+94NBGC

VG18A5HV+94NBAC

VG18A5HW

211 / 105

VG18A5HW+94NAGC

VG18A5HW+94NGGC

VG18A5HW+94NBGC

VG18A5HW+94NBAC

VG18A5JU+94NAGC

VG18A5JU+94NGGC

VG18A5JU+94NBGC

VG18A5JU+94NBAC

VG18A5JV+94NAGC

VG18A5JV+94NGGC

VG18A5JV+94NBGC

VG18A5JV+94NBAC

VG18A5JU

117 / 74

VG18A5JV

50

176 / 88

Table 6: Shipping Weights, lb (kg)1


Valve
Code Number

Description

Shipping
Weight, lb (kg)

VG12A5Gx

2-1/2 in. (DN65) Two-Way Flanged Ball Valve, ASME 150 Flanged End Connections

34 (15.4)

VG12A5Hx

3 in. (DN80) Two-Way Flanged Ball Valve, ASME 150 Flanged End Connections

36 (16.3)

VG12A5Jx

4 in. (DN100) Two-Way Flanged Ball Valve, ASME 150 Flanged End Connections

44 (20.0)

VG18A5Gx

2-1/2 in. (DN65) Three-Way Flanged Ball Valve, ASME 150 Flanged End Connections

43 (19.5)

VG18A5Hx

3 in. (DN80) Three-Way Flanged Ball Valve, ASME 150 Flanged End Connections

49 (22.2)

VG18A5Jx

4 in. (DN100) Three-Way Flanged Ball Valve, ASME 150 Flanged End Connections

62 (28.1)

1.

For M9100 actuated non-spring return valve assemblies, add 4.4 lb (2.0 kg); for M9220 actuated valve assemblies, add
9.1 lb (4.1 kg).

Table 7: Valid Ball Valve, Electric Actuator, Linkage, and Weathershield Combinations (for Field
Assembly)
Valve Size, in. (DN)

Valve Code Number

Actuator Base
Number

Link Kit
Code Number

Optional
Weathershield
Code Number

2-1/2 (DN65)

VG12A5Gx, VG18A5Gx

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

M9124

M9000-518

M9000-330

M9220

M9000-519

M9000-340

3 (DN80)

VG12A5Hx, VG18A5Hx

4 (DN100)

VG12A5Jx, VG18A5Jx

Product Details
Available in sizes 2-1/2 to 4 in. (DN65 to DN100),
VG1000 Series Flanged Ball Valves are designed
specifically for automated commercial HVAC service.
These valves feature a 300 Series stainless steel ball
and stem for high temperature water to 284F (140C)
and saturated steam to 25 psi.

VG1000 Series Flanged Ball Valves Product Bulletin

Port A
Coil

Port B Bypass

Figure 2: VG18A5 Series Three-Way Ball Valve


(Coil Port A Open to Common Port AB)

Electric Actuator Control Signal Action


Two-way VG1000 Series Ball Valves are fully open
when the electric actuator is fully Counterclockwise
(CCW) and fully closed when the electric actuator is
fully Clockwise (CW).
For three-way valves, Coil Port A and Common
Port AB are fully open when the electric actuator is fully
CCW, as shown in Figure 2. Bypass Port B and
Common Port AB are fully open when the actuator is
fully CW, as shown in Figure 3.
For non-spring return and spring-to-open proportional
control models in the direct-acting mode, a minimum
control signal drives the electric actuator to the fully
CCW position, while a maximum control signal drives
the electric actuator to the fully CW position.

VG1000 Series Flanged Ball Valves Product Bulletin

Port A
Coil

Port AB
Common

Port B Bypass

FIG03-VG18A5_BypassPortB-to-ComPortAB

VG1000 Series Flanged Ball Valves are designed for


factory or field mounting to Johnson Controls M9124
Non-Spring Return and M9220 Spring Return Series
Electric Actuators, which are ideally suited for on/off,
floating, or proportional HVAC service. To field-couple
an actuator to a valve, use an M9000-518 Linkage Kit
for M9124 actuators or an M9000-519 Linkage Kit for
M9220 actuators. The cost-effective, reliable design
makes the VG1000 Series Ball Valves
maintenance-free.
IMPORTANT: The VG1000 Series Valves are
intended to control saturated steam, hot water, and
chilled water flow under normal equipment operating
conditions. Where failure or malfunction of the valve
could lead to personal injury or property damage to
the controlled equipment or other property,
additional precautions must be designed into the
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls intended to warn of, or protect against,
failure or malfunction of the valve.

Port AB
Common
FIG-VG18A5_CoilPortA-to-ComPortAB

The stem and mounting flange, combined with an


innovative double O-ring stem seal, provide quick and
easy electric actuator field mounting while ensuring
long life and leak-free valve performance. The specially
engineered, graphite-reinforced PTFE seat with flexible
PTFE seat design (backed with EPDM O-rings)
significantly reduces the operating torque, allowing the
smallest possible electric actuator available to provide
the force required for each specific application.
Two-Way valve assemblies provide 100 psig
(689 kPa), and three-way assemblies provide 50 psi
(345 kPa) closeoff pressure while ensuring operation
after long idle periods.

Figure 3: VG18A5 Series Three-Way Ball Valve


(Bypass Port B Open to Common Port AB)
For spring-to-close proportional control models in the
direct-acting mode, a minimum control signal drives the
electric actuator to the fully CW position, whereas a
maximum control signal drives the electric actuator to
the fully CCW position. For more information on these
electric actuator series, as well as details on models
available, refer to the following documentation:

M9108, M9116, M9124, and M9132 Series Electric


Non-spring Return Actuators Product Bulletin
(LIT-2681058)

M9220-xxx-3 Electric Spring Return Actuators


Product Bulletin (LIT-12011057)

Repair Information
If the VG1000 Series Flanged Ball Valve fails to
operate within its specifications, replace the unit. For a
replacement valve, contact the nearest
Johnson Controls representative.

Piping

FIG-VG1000-Piping

See Figure 4 for typical piping configurations:

VG124x Two-Way Valve

Port A

Port B

Return

Supply

Typical Two-Way Ball Valve Application


VG184x Three-Way Valve

Figure 4: Typical VG1000 Series Flanged Ball Valve Piping Application


Note: Mount the valve downstream from the coil to minimize heat transfer to the actuator.

VG1000 Series Flanged Ball Valves Product Bulletin

Dimensions
Figure 5 depicts VG12A5xx Two-Way Series Flanged
Ball Valves combined with the M9124 Series Actuators,
identifying the dimensions listed in Table 8. See
Figure 6 for corresponding information for the
VG18A5xx Three-Way Series Flanged Ball Valves
combined with the M9124 Series Actuators.

Figure 7 depicts VG12A5xx Two-Way Series Flanged


Ball Valves combined with the M9220 Series Actuators,
identifying the dimensions listed in Table 8. See
Figure 8 for corresponding information for the
VG18A5xx Three-Way Series Flanged Ball Valves
combined with the M9220 Series Actuators.

D
5.17
(131.4)

A
B
C

FIG:VG1000-M9220_no_WS

FIG:VG12A5xx-M9124-No_WS

5.17
(131)

A
B
C

Figure 5: M9124 Series Actuated VG12A5xx


Two-Way Series Ball Valves, in. (mm)

Figure 7: M9220 Series Actuated VG12A5xx


Two-Way Series Ball Valves, in. (mm)

FIG:VG18A5xx-M9220

FIG:VG18A5xx-M9124_NoWS

A
B

Figure 6: M9124 Series Actuated


VG18A5xx Three-Way Series Ball Valves

Figure 8: M9220 Series Actuated


VG18A5xx Three-Way Series Ball Valves

Table 8: VG1xA5xx Series Ball Valves Dimensions, in. (mm)


Valve Size
in. (DN)

M91241

M92201

8.89 (226)

9.64 (245)

2-1/2 (DN65)

3.50 (89)

5.71 (145)

11.42 (290)

3 (DN80)

3.75 (95)

6.10 (155)

12.20 (310)

6.26 (159)

4 (DN100)

4.50 (114)

6.89 (175)

13.77 (350)

7.05 (179)

1.

5.87 (149)

Allow a minimum of 4 in. clearance above the shaft to remove the actuator.

VG1000 Series Flanged Ball Valves Product Bulletin

Figure 9 depicts VG12A5xx Two-Way Series Flanged


Ball Valves combined with the M9124 Series
Non-Spring Return Actuators, identifying the
dimensions listed in Table 9. See Figure 10 for
corresponding information for the VG18A5xx
Three-Way Series Flanged Ball Valves combined with
the M9124 Series Non-Spring Return Actuators. Each
drawing includes dimensions for the field-installed
M9000-330 Weathershield.

Figure 11 depicts VG12A5xx Two-Way Series Flanged


Ball Valves combined with the M9220 Series
Spring Return Actuators identifying the dimensions
listed in Table 9. See Figure 12 for corresponding
information for the VG18A5xx Three-Way Series
Flanged Ball Valves combined with the M9220 Series
Spring Return Actuators dimensions. Each drawing
includes dimensions for the field-installed M9000-340
Weathershield.

D
5.17
(131)

5.17
(131.4)

AB

A
B
C

FIG:VG12A5xx-M9220_WS

AB

FIG:VG12A5xx_Act_w-WS

A
B

Figure 9: M9124 Series Actuated VG12A5xx


Two-Way Series Ball Valves with M9000-330
Weathershield Dimensions, in. (mm)

Figure 11: M9220 Series Actuated VG12A5xx


Two-Way Series Ball Valves with M9000-340
Weathershield Dimensions, in. (mm)

FIG:VG18A5xx-M9220_WS

Figure 10: M9124 Series Actuated


VG18A5xx Three-Way Series Ball Valves
with M9000-330 Weathershield

Figure 12: M9220 Series Actuated


VG18A5xx Three-Way Series Ball Valves
with M9000-340 Weathershield

Table 9: VG12A5x and VG18A5xx Ball Valves with Weathershield Dimensions, in. (mm)
Valve Size
in (DN)

D
M9124

M9220

9.07 (230)

10.25 (260)

2-1/2 (DN65)

3.50 (89)

5.71 (145)

11.42 (290)

3 (DN80)

3.75 (95)

6.10 (155)

12.20 (310)

6.26 (159)

4 (DN100)

4.50 (114)

6.89 (175)

13.77 (350)

7.05 (179)

10

VG1000 Series Flanged Ball Valves Product Bulletin

5.87 (149)

Technical Specifications
VG1000 Series Flanged Ball Valves
Hot Water, Chilled Water, 50/50 Glycol Solutions, and 25 psig
(172 kPa) Saturated Steam for HVAC Systems

Service1
Valve Fluid Temperature Limits

0 to 284F (-18 to 140C)

Valve Body Pressure/


Temperature Rating

Water

ASME Class 150


250 psi at -20 to 100F (29 to 38C)
235 psi at: 200F(93C)
218 psi at: 284F(140C)

Steam

25 psig (172 kPa) Saturated Steam for HVAC Systems

Maximum Closeoff
Pressure

Two-Way

100 psi (689 kPa)

Three-Way

50 psi (345 kPa)

Maximum Recommended Operating Pressure


Drop

30 psi (207 kPa) for quiet service

Flow Characteristics

Two-Way

Equal Percentage

Three-Way

Equal Percentage Flow Characteristics of In-line Port or


Linear Percentage Flow Characteristics of Angle Port
Greater than 500:1

Rangeability2
Leakage

Two- or Three-Way

0.01% of Maximum Flow, Control Port, ANSI/FCI 70-2, Class 4

Three-Way

1% of Maximum Flow, Bypass Port

End Connections

ASME Class 150 Flange

Minimum Ambient
Operating Temperature

-4F (-20C)

M9124 Series Non-Spring Return Actuators

-40F (-40C)

M9220 Series Spring Return Actuators

Maximum Ambient
Operating Temperature3

122F (50C)

M9124 Series Non-Spring Return Actuators

131F (55C)

M9220 Series Spring Return Actuators

Materials

Body

Brass

Flanges

Ductile Iron

Ball

300 Series Stainless Steel

Stem

300 Series Stainless Steel

Seats

Graphite Reinforced PTFE with EPDM O-Ring Backing

Stem Seals

EPDM O-Rings

Flow Control Disk

Amodel AS-1145HS Polyphthalamide Resin

1.
2.
3.

Refer to VDI 2035 Standard for proper water treatment.


Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.
In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with insulation.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

VG1000 Series Flanged Ball Valves Product Bulletin


Published in U.S.A.

11
www.johnsoncontrols.com

VG1000 Series Forged Brass Ball Valves


Product Bulletin
Code No. LIT-977132
Issued August 27, 2008
Supersedes October 22, 2007

VG1000 Series Ball Valves are designed to regulate


the flow of hot or chilled water and, for some models,
low pressure steam in response to the demand of a
controller in Heating, Ventilating, and Air Conditioning
(HVAC) systems. Available in sizes 1/2 through 2 in.
(DN15 through DN50), this family of two- and
three-way forged brass valves is factory or field
mounted to Johnson Controls VA9104, M9106,
M9109, and M9100 Series Non-Spring Return and
VA2202, M9206, and M9210 Series Spring Return
Electric Actuators for on/off, floating, or proportional
control. For sweat and press end connection valves
supplied with an actuator, the actuator is not mounted
to the valve to allow access to the end connections.

Figure 1: VG1000 Series Ball Valves Shown with


Factory-Mounted M9000 Series Electric
Actuators
Table 1: Features and Benefits (Part 1 of 2)
Features

Benefits

National Pipe Thread (NPT), Sweat, and


Press End Connections

Provide the right valve for a broad range of applications, reduce installation
time while reducing the need for adapters, and increase system reliability.

Forged Brass Body

Provides 580 psig static pressure rating.

Amodel Flow Characterizing Disk

Maintains equal percentage flow characteristics for best temperature


control, available in a wide variety of Cvs to cover a broad range of
applications.

200 psi Closeoff Pressure Rating

Provides tight shutoff.

Chrome-Plated Brass Ball and Stem


Assembly Standard

Handles both chilled and hot water applications with a fluid temperature
range of 23 to 203F (-5 to 95C).

300 Series Stainless Steel Ball and Stem


Assembly

Tolerates high temperature water or 15 psi saturated steam with fluid


temperatures of -22 to 284F (-30 to 140C) or where a higher degree of
corrosion protection is desired.

500:1 Rangeability

Provides accurate control under all load conditions.

Ethylene Propylene Diene Monomer (EPDM)


Double O-Ring Stem Seal

Provides a leak-free seal; the packing has been tested and is leak-free
after 200,000 cycles in iron-oxide contaminated water.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 1: Features and Benefits (Part 2 of 2)


Features

Benefits

Graphite-Reinforced Polytetrafluoroethylene
(PTFE) Seats

Include 15% graphite-reinforced ball seals, providing better wear


resistance.

Blowout-Proof Stem

Protects the user from the risk of injury.

Maintenance-Free Design

Performs without failure in excess of 200,000 full stroke cycles in


iron-oxide contaminated water.

Wide Selection of Styles for a Variety of


Applications

Offers various valve configurations including two- and three-way full port
and reduced port models in chrome-plated brass and stainless steel trim.

Factory-Mounted VA9104, M9106, M9109,


VA2202, M9206, or M9210 Series Electric
Actuators

Reduce installation time, thus reducing overall installation cost.

M9000-520 Linkage Kit Available for Field


Mounting to M9106, M9109, or M9206 Series
Electric Actuators

Reduces installation time, thus reducing overall installation cost; and


provides superior thermal isolation between the valve and actuator.

M9000-550 Linkage Kit Available for Field


Mounting to M9104 Series Electric Actuators

Lowers both space requirements and total cost by providing high thermal
isolation in a compact size.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Ordering Information
Table 2: Ordering Data1
V G

Valve Global

1 2 1

Product

1 = Forged Brass Ball Valve

Family
2
4
4

Body Type
and Flow
Characteristic

2 = Two-Way, with Equal Percentage Flow Characteristics

End Connection

4 = Threaded - NPT Taper

8 = Three-Way Mixing, with Equal Percentage Flow Characteristics of In-line


Port and Linear Flow Characteristics of Angle-Port

7 = Sweat (1/2 to 1 in. Sizes)


9 = Press (ProPress Fitting Compatible, 1/2 to 1 in. Sizes)
Press End Connections are designed to work with RIDGID Pressing Tools.
1

Trim

1 = Chrome-Plated Brass Ball and Nickel-Plated Brass Stem

A E

Size and
Maximum Cv

5 = Stainless Steel Ball and Stem, 300 Series


Size
Control
Control Port
Disk
Cv (kv)

7 8

(kv = Cv x 0.857) AD = 1/2 in. (DN15)

Yes

1.2 (1.0)

0.7 (0.6)

AE = 1/2 in. (DN15)

Yes

1.9 (1.6)

1.2 (1.0)

6
Bypass Port Cv (kv)
(Three-Way Only)

AF = 1/2 in. (DN15)

Yes

2.9 (2.5)

1.9 (1.6)

AG = 1/2 in. (DN15)

Yes

4.7 (4.0)

2.9 (2.5)

AL = 1/2 in. (DN15)

Yes

7.4 (6.3)

4.7 (4.0)

AN = 1/2 in. (DN15)2

No

11.7 (10.0)

5.8 (5.0)

BG = 3/4 in. (DN20)

Yes

4.7 (4.0)

2.9 (2.5)

BL = 3/4 in. (DN20)

Yes

7.4 (6.3)

4.7 (4.0)

BN = 3/4 in. (DN20)2

No

11.7 (10.0)

5.8 (5.0)

CL = 1 in. (DN25)

Yes

7.4 (6.3)

4.7 (4.0)

CN = 1 in. (DN25)

Yes

11.7 (10.0)

7.4 (6.3)

CP = 1 in. (DN25)2

No

18.7 (16.0)

9.4 (8.0)

DN = 1-1/4 in. (DN32)

Yes

11.7 (10.0)

7.4 (6.3)

DP = 1-1/4 in. (DN32)

Yes

18.7 (16.0)

11.7 (10.0)

DR = 1-1/4 in. (DN32)

No

29.2 (25.0)

14.6 (12.5)

EP = 1-1/2 in. (DN40)

Yes

18.7 (16.0)

11.7 (10.0)

ER = 1-1/2 in. (DN40)

Yes

29.2 (25.0)

18.7 (16.0)

ES = 1-1/2 in. (DN40)2

No

46.8 (40.0)

23.4 (20.0)

FR = 2 in. (DN50)

Yes

29.2 (25.0)

18.7 (16.0)

FS = 2 in. (DN50)

Yes

46.8 (40.0)

29.2 (25.0)

No

73.7 (63.0)

36.8 (31.5)

FT = 2 in. (DN50)
+

Actuator

+ = Factory-Mounted Actuator

Mounting

(Leave Fields 9 through 15 blank for valve without factory-mounted actuator.)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 = Field
V G1 2 4 1 A E +
Valve

1.
2.

+ Actuator

Example: Forged brass ball valve, two-way, threaded (NPT), brass trim, equal %,
1/2 in. (DN15) 1.9 Cv.

Before retrofitting older valves with VA9104, M9104, VA2202, or M2202 actuators, be sure that the valves have a tapped
hole in the center of the valve stem and no threads in the flange holes. These direct mount actuators do not fit older valves
designed without a tapped center stem hole or with threaded flange mounting holes.
Indicates model without characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

See Table 3 to determine the correct factory-mounted


actuator, where needed.
Table 3: Ordering Data Adding a Factory-Mounted Electric Actuator1
V G1 2 4 1 A E +

Actuator

+ = Factory-Mounted Actuator

Mounting

(Leave Fields 9 through 15 blank for valve without factory-mounted actuator.)

Actuator

9 = Direct Acting M9000 or VA9000 Series Actuator

10

Direction

2 = Direct Acting VA2000 Series Actuator


2

11 12

Actuator Size

06 = M9106-xGx-2 (1/2, 3/4, 1, 1-1/4, and 1-1/2 in. NPT Valves)

09 = M9109-xGx-2 (2 in. Valves Only)


36 = M9206-xGx-2x Spring Opens (1/2, 3/4, 1, 1-1/4, and 1-1/2 in.
NPT Valves)
56 = M9206-xGx-2x Spring Closes (1/2, 3/4, 1, 1-1/4, and 1-1/2 in.
NPT Valves)
2J = M9210-xGx-2 Spring Opens (All 2 in. Valves)
4J = M9210-xGx-2 Spring Closes (All 2 in. Valves)
2T = VA2202-xxx-2 Spring Opens (All 1/2, 3/4, and 1 in. Valves)
4T = VA2202-xxx-2 Spring Closes (All 1/2, 3/4, and 1 in. Valves)
A4 = VA9104-xGA-2S, Non-Spring Return, 48 in. Cable
(All 1/2, 3/4, and 1 in. Valves)
T4 = VA9104-xGA-3S, Non-Spring Return, Screw Terminals
(All 1/2, 3/4, and 1 in. Valves)

Control Type

13

A = Floating, AC/DC 24 V Input (VA9104, VA2202, M9106, M9109, M9206,


M9116, M9210, and M9124)
B = On/Off (VA2202, M9206, and M9210 Only)
G = Prop. DC 0 (2) to 10 V or 0 (4) to 20 mA (M9106, M9109, M9116, M9124,
M9206, M9210, and VA9104); DC 2 to 10 V or 4 to 20 mA (VA2202)
I = On/Off Floating with Timeout (VA9104, M9106, and M9109)

Supply

14

A = AC 120 V (VA2202, M9206BAx, and M9210BAx Only)


(VA2202 Is Rated AC 100 to 240 V, 50/60 Hz)

Voltage

G = 24 VAC (All Models)

C Feedback

A = No Auxiliary Switch (All models);


Feedback: DC 0 (2) to 10 V (M9xxx-GGA and VA9104-GGA-2S Models Only)

15

B = One Auxiliary Switch, No Feedback (Factory Assembled with Sweat and


Press End Connection Not Available)
C = Two Auxiliary Switches (M9106, M9206-AGC, M9206-GGC,
M9210 Models Only);
Feedback: DC 0 (2) to 10 V (M9xxx-GGC Models Only)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 = Field
V G1 2 4 1
Valve

1.
2.

E + 9

+ Actuator

G G C

Example: Forged brass ball valve, two-way, threaded (NPT), brass trim, equal %, 1/2 in.
(DN15) 1.9 Cv, factory-mounted direct acting M9106-GGC-2 Actuator, non-spring
return, proportional control, AC 24 V supply (with feedback), and two-way auxiliary
switches

Before retrofitting older valves with VA9104, M9104, VA2202, or M2202 actuators be sure that the valves have a tapped
hole in the center of the valve stem and no threads in the flange holes. These direct mount actuators do not fit older valves
designed without a tapped center stem hole or with threaded flange mounting holes.
Refer to actuator product bulletin for detailed information.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 4: Two-Way Plated Brass Trim Ball Valves, Electric Actuators without Switches, Spring Return
Open
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.

VG1241AD
VG1241AE
VG1241AF
VG1241AG
VG1241AL
VG1241AN
VG1241BG
VG1241BL
VG1241BN
VG1241CL
VG1241CN
VG1241CP
VG1241DN
VG1241DP
VG1241DR
VG1241EP
VG1241ER
VG1241ES
VG1241FR
VG1241FS
VG1241FT
VG1271AD
VG1271AE
VG1271AF
VG1271AG
VG1271AL
VG1271AN
VG1271BG
VG1271BL
VG1271BN
VG1271CL
VG1271CN
VG1271CP
VG1291AD
VG1291AE
VG1291AF
VG1291AG
VG1291AL
VG1291AN
VG1291BG
VG1291BL
VG1291BN
VG1291CL
VG1291CN
VG1291CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
11.71
18.71
29.2
18.71
29.21
46.8
29.21
46.81
73.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7

AC 24 V
DC 0 to 10 V
Proportional
VA2202-AGA-2 VA2202-GGA-2
M9206-AGA-2S M9206-GGA-2S
M9210-AGA-3
M9210-GGA-3
Floating

VG1241AD+22TAGA
VG1241AE+22TAGA
VG1241AF+22TAGA
VG1241AG+22TAGA
VG1241AL+22TAGA
VG1241AN+22TAGA
VG1241BG+22TAGA
VG1241BL+22TAGA
VG1241BN+22TAGA
VG1241CL+22TAGA
VG1241CN+22TAGA
VG1241CP+22TAGA
VG1241DN+936AGA
VG1241DP+936AGA
VG1241DR+936AGA
VG1241EP+936AGA
VG1241ER+936AGA
VG1241ES+936AGA
VG1241FR+92JAGA
VG1241FS+92JAGA
VG1241FT+92JAGA
VG1271AD+22TAGA
VG1271AE+22TAGA
VG1271AF+22TAGA
VG1271AG+22TAGA
VG1271AL+22TAGA
VG1271AN+22TAGA
VG1271BG+22TAGA
VG1271BL+22TAGA
VG1271BN+22TAGA
VG1271CL+22TAGA
VG1271CN+22TAGA
VG1271CP+22TAGA
VG1291AD+22TAGA
VG1291AE+22TAGA
VG1291AF+22TAGA
VG1291AG+22TAGA
VG1291AL+22TAGA
VG1291AN+22TAGA
VG1291BG+22TAGA
VG1291BL+22TAGA
VG1291BN+22TAGA
VG1291CL+22TAGA
VG1291CN+22TAGA
VG1291CP+22TAGA

VG1241AD+22TGGA
VG1241AE+22TGGA
VG1241AF+22TGGA
VG1241AG+22TGGA
VG1241AL+22TGGA
VG1241AN+22TGGA
VG1241BG+22TGGA
VG1241BL+22TGGA
VG1241BN+22TGGA
VG1241CL+22TGGA
VG1241CN+22TGGA
VG1241CP+22TGGA
VG1241DN+936GGA
VG1241DP+936GGA
VG1241DR+936GGA
VG1241EP+936GGA
VG1241ER+936GGA
VG1241ES+936GGA
VG1241FR+92JGGA
VG1241FS+92JGGA
VG1241FT+92JGGA
VG1271AD+22TGGA
VG1271AE+22TGGA
VG1271AF+22TGGA
VG1271AG+22TGGA
VG1271AL+22TGGA
VG1271AN+22TGGA
VG1271BG+22TGGA
VG1271BL+22TGGA
VG1271BN+22TGGA
VG1271CL+22TGGA
VG1271CN+22TGGA
VG1271CP+22TGGA
VG1291AD+22TGGA
VG1291AE+22TGGA
VG1291AF+22TGGA
VG1291AG+22TGGA
VG1291AL+22TGGA
VG1291AN+22TGGA
VG1291BG+22TGGA
VG1291BL+22TGGA
VG1291BN+22TGGA
VG1291CL+22TGGA
VG1291CN+22TGGA
VG1291CP+22TGGA

On/Off

AC 120 V
On/Off

VA2202-BGA-2
M9206-BGA-2S
M9210-BGA-3

VA2202-BAA-2
M9206-BAA-2S
M9210-BAA-3

VG1241AD+22TBGA
VG1241AE+22TBGA
VG1241AF+22TBGA
VG1241AG+22TBGA
VG1241AL+22TBGA
VG1241AN+22TBGA
VG1241BG+22TBGA
VG1241BL+22TBGA
VG1241BN+22TBGA
VG1241CL+22TBGA
VG1241CN+22TBGA
VG1241CP+22TBGA
VG1241DN+936BGA
VG1241DP+936BGA
VG1241DR+936BGA
VG1241EP+936BGA
VG1241ER+936BGA
VG1241ES+936BGA
VG1241FR+92JBGA
VG1241FS+92JBGA
VG1241FT+92JBGA
VG1271AD+22TBGA
VG1271AE+22TBGA
VG1271AF+22TBGA
VG1271AG+22TBGA
VG1271AL+22TBGA
VG1271AN+22TBGA
VG1271BG+22TBGA
VG1271BL+22TBGA
VG1271BN+22TBGA
VG1271CL+22TBGA
VG1271CN+22TBGA
VG1271CP+22TBGA
VG1291AD+22TBGA
VG1291AE+22TBGA
VG1291AF+22TBGA
VG1291AG+22TBGA
VG1291AL+22TBGA
VG1291AN+22TBGA
VG1291BG+22TBGA
VG1291BL+22TBGA
VG1291BN+22TBGA
VG1291CL+22TBGA
VG1291CN+22TBGA
VG1291CP+22TBGA

VG1241AD+22TBAA
VG1241AE+22TBAA
VG1241AF+22TBAA
VG1241AG+22TBAA
VG1241AL+22TBAA
VG1241AN+22TBAA
VG1241BG+22TBAA
VG1241BL+22TBAA
VG1241BN+22TBAA
VG1241CL+22TBAA
VG1241CN+22TBAA
VG1241CP+22TBAA
VG1241DN+936BAA
VG1241DP+936BAA
VG1241DR+936BAA
VG1241EP+936BAA
VG1241ER+936BAA
VG1241ES+936BAA
VG1241FR+92JBAA
VG1241FS+92JBAA
VG1241FT+92JBAA
VG1271AD+22TBAA
VG1271AE+22TBAA
VG1271AF+22TBAA
VG1271AG+22TBAA
VG1271AL+22TBAA
VG1271AN+22TBAA
VG1271BG+22TBAA
VG1271BL+22TBAA
VG1271BN+22TBAA
VG1271CL+22TBAA
VG1271CN+22TBAA
VG1271CP+22TBAA
VG1291AD+22TBAA
VG1291AE+22TBAA
VG1291AF+22TBAA
VG1291AG+22TBAA
VG1291AL+22TBAA
VG1291AN+22TBAA
VG1291BG+22TBAA
VG1291BL+22TBAA
VG1291BN+22TBAA
VG1291CL+22TBAA
VG1291CN+22TBAA
VG1291CP+22TBAA

Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 5: Two-Way Plated Brass Trim Ball Valves, Electric Actuators without Switches, Spring Return
Closed
Closeoff: 200 psig
End
Valve
Connection

Size, Cv
in.

NPT

1/2

Sweat

Press

1.

VG1241AD
VG1241AE
VG1241AF
VG1241AG
VG1241AL
VG1241AN
VG1241BG
VG1241BL
VG1241BN
VG1241CL
VG1241CN
VG1241CP
VG1241DN
VG1241DP
VG1241DR
VG1241EP
VG1241ER
VG1241ES
VG1241FR
VG1241FS
VG1241FT
VG1271AD
VG1271AE
VG1271AF
VG1271AG
VG1271AL
VG1271AN
VG1271BG
VG1271BL
VG1271BN
VG1271CL
VG1271CN
VG1271CP
VG1291AD
VG1291AE
VG1291AF
VG1291AG
VG1291AL
VG1291AN
VG1291BG
VG1291BL
VG1291BN
VG1291CL
VG1291CN
VG1291CP

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
11.71
18.71
29.2
18.71
29.21
46.8
29.21
46.81
73.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7

Floating
VA2202-AGA-2
M9206-AGA-2S
M9210-AGA-3

AC 24 V
DC 0 to 10 V Prop.
VA2202-GGA-2
M9206-GGA-2S
M9210-GGA-3

On/Off
VA2202-BGA-2
M9206-BGA-2S
M9210-BGA-3

AC 120 V
On/Off
VA2202-BAA-2
M9206-BAA-2S
M9210-BAA-3

VG1241AD+24TAGA
VG1241AE+24TAGA
VG1241AF+24TAGA
VG1241AG+24TAGA
VG1241AL+24TAGA
VG1241AN+24TAGA
VG1241BG+24TAGA
VG1241BL+24TAGA
VG1241BN+24TAGA
VG1241CL+24TAGA
VG1241CN+24TAGA
VG1241CP+24TAGA
VG1241DN+956AGA
VG1241DP+956AGA
VG1241DR+956AGA
VG1241EP+956AGA
VG1241ER+956AGA
VG1241ES+956AGA
VG1241FR+94JAGA
VG1241FS+94JAGA
VG1241FT+94JAGA
VG1271AD+24TAGA
VG1271AE+24TAGA
VG1271AF+24TAGA
VG1271AG+24TAGA
VG1271AL+24TAGA
VG1271AN+24TAGA
VG1271BG+24TAGA
VG1271BL+24TAGA
VG1271BN+24TAGA
VG1271CL+24TAGA
VG1271CN+24TAGA
VG1271CP+24TAGA
VG1291AD+24TAGA
VG1291AE+24TAGA
VG1291AF+24TAGA
VG1291AG+24TAGA
VG1291AL+24TAGA
VG1291AN+24TAGA
VG1291BG+24TAGA
VG1291BL+24TAGA
VG1291BN+24TAGA
VG1291CL+24TAGA
VG1291CN+24TAGA
VG1291CP+24TAGA

VG1241AD+24TGGA
VG1241AE+24TGGA
VG1241AF+24TGGA
VG1241AG+24TGGA
VG1241AL+24TGGA
VG1241AN+24TGGA
VG1241BG+24TGGA
VG1241BL+24TGGA
VG1241BN+24TGGA
VG1241CL+24TGGA
VG1241CN+24TGGA
VG1241CP+24TGGA
VG1241DN+956GGA
VG1241DP+956GGA
VG1241DR+956GGA
VG1241EP+956GGA
VG1241ER+956GGA
VG1241ES+956GGA
VG1241FR+94JGGA
VG1241FS+94JGGA
VG1241FT+94JGGA
VG1271AD+24TGGA
VG1271AE+24TGGA
VG1271AF+24TGGA
VG1271AG+24TGGA
VG1271AL+24TGGA
VG1271AN+24TGGA
VG1271BG+24TGGA
VG1271BL+24TGGA
VG1271BN+24TGGA
VG1271CL+24TGGA
VG1271CN+24TGGA
VG1271CP+24TGGA
VG1291AD+24TGGA
VG1291AE+24TGGA
VG1291AF+24TGGA
VG1291AG+24TGGA
VG1291AL+24TGGA
VG1291AN+24TGGA
VG1291BG+24TGGA
VG1291BL+24TGGA
VG1291BN+24TGGA
VG1291CL+24TGGA
VG1291CN+24TGGA
VG1291CP+24TGGA

VG1241AD+24TBGA
VG1241AE+24TBGA
VG1241AF+24TBGA
VG1241AG+24TBGA
VG1241AL+24TBGA
VG1241AN+24TBGA
VG1241BG+24TBGA
VG1241BL+24TBGA
VG1241BN+24TBGA
VG1241CL+24TBGA
VG1241CN+24TBGA
VG1241CP+24TBGA
VG1241DN+956BGA
VG1241DP+956BGA
VG1241DR+956BGA
VG1241EP+956BGA
VG1241ER+956BGA
VG1241ES+956BGA
VG1241FR+94JBGA
VG1241FS+94JBGA
VG1241FT+94JBGA
VG1271AD+24TBGA
VG1271AE+24TBGA
VG1271AF+24TBGA
VG1271AG+24TBGA
VG1271AL+24TBGA
VG1271AN+24TBGA
VG1271BG+24TBGA
VG1271BL+24TBGA
VG1271BN+24TBGA
VG1271CL+24TBGA
VG1271CN+24TBGA
VG1271CP+24TBGA
VG1291AD+24TBGA
VG1291AE+24TBGA
VG1291AF+24TBGA
VG1291AG+24TBGA
VG1291AL+24TBGA
VG1291AN+24TBGA
VG1291BG+24TBGA
VG1291BL+24TBGA
VG1291BN+24TBGA
VG1291CL+24TBGA
VG1291CN+24TBGA
VG1291CP+24TBGA

VG1241AD+24TBAA
VG1241AE+24TBAA
VG1241AF+24TBAA
VG1241AG+24TBAA
VG1241AL+24TBAA
VG1241AN+24TBAA
VG1241BG+24TBAA
VG1241BL+24TBAA
VG1241BN+24TBAA
VG1241CL+24TBAA
VG1241CN+24TBAA
VG1241CP+24TBAA
VG1241DN+956BAA
VG1241DP+956BAA
VG1241DR+956BAA
VG1241EP+956BAA
VG1241ER+956BAA
VG1241ES+956BAA
VG1241FR+94JBAA
VG1241FS+94JBAA
VG1241FT+94JBAA
VG1271AD+24TBAA
VG1271AE+24TBAA
VG1271AF+24TBAA
VG1271AG+24TBAA
VG1271AL+24TBAA
VG1271AN+24TBAA
VG1271BG+24TBAA
VG1271BL+24TBAA
VG1271BN+24TBAA
VG1271CL+24TBAA
VG1271CN+24TBAA
VG1271CP+24TBAA
VG1291AD+24TBAA
VG1291AE+24TBAA
VG1291AF+24TBAA
VG1291AG+24TBAA
VG1291AL+24TBAA
VG1291AN+24TBAA
VG1291BG+24TBAA
VG1291BL+24TBAA
VG1291BN+24TBAA
VG1291CL+24TBAA
VG1291CN+24TBAA
VG1291CP+24TBAA

Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 6: Two-Way Plated Brass Trim Ball Valves, Electric Actuators with Switches
Closeoff: 200 psig
End
Valve
Connection

Size, Cv
in.

Floating
VA2202-AGB-2
M9206-AGC-2
M9210-AGC-3

AC 24 V
DC 0 to 10 V
Proportional
VA2202-GGB-2
M9206-GGC-2
M9210-GGC-3

On/Off

AC 120 V
On/Off

VA2202-BGB-2
M9206-BGB-2S
M9210-BGC-3

VA2202-BAB-2
M9206-BAB-2S
M9210-BAC-3

VG1241AD+22TGGB
VG1241AE+22TGGB
VG1241AF+22TGGB
VG1241AG+22TGGB
VG1241AL+22TGGB
VG1241AN+22TGGB
VG1241BG+22TGGB
VG1241BL+22TGGB
VG1241BN+22TGGB
VG1241CL+22TGGB
VG1241CN+22TGGB
VG1241CP+22TGGB
VG1241DN+936GGC
VG1241DP+936GGC
VG1241DR+936GGC
VG1241EP+936GGC
VG1241ER+936GGC
VG1241ES+936GGC
VG1241FR+92JGGC
VG1241FS+92JGGC
VG1241FT+92JGGC

VG1241AD+22TBGB
VG1241AE+22TBGB
VG1241AF+22TBGB
VG1241AG+22TBGB
VG1241AL+22TBGB
VG1241AN+22TBGB
VG1241BG+22TBGB
VG1241BL+22TBGB
VG1241BN+22TBGB
VG1241CL+22TBGB
VG1241CN+22TBGB
VG1241CP+22TBGB
VG1241DN+936BGB
VG1241DP+936BGB
VG1241DR+936BGB
VG1241EP+936BGB
VG1241ER+936BGB
VG1241ES+936BGB
VG1241FR+92JBGC
VG1241FS+92JBGC
VG1241FT+92JBGC

VG1241AD+22TBAB
VG1241AE+22TBAB
VG1241AF+22TBAB
VG1241AG+22TBAB
VG1241AL+22TBAB
VG1241AN+22TBAB
VG1241BG+22TBAB
VG1241BL+22TBAB
VG1241BN+22TBAB
VG1241CL+22TBAB
VG1241CN+22TBAB
VG1241CP+22TBAB
VG1241DN+936BAB
VG1241DP+936BAB
VG1241DR+936BAB
VG1241EP+936BAB
VG1241ER+936BAB
VG1241ES+936BAB
VG1241FR+92JBAC
VG1241FS+92JBAC
VG1241FT+92JBAC

VG1241AD+24TGGB
VG1241AE+24TGGB
VG1241AF+24TGGB
VG1241AG+24TGGB
VG1241AL+24TGGB
VG1241AN+24TGGB
VG1241BG+24TGGB
VG1241BL+24TGGB
VG1241BN+24TGGB
VG1241CL+24TGGB
VG1241CN+24TGGB
VG1241CP+24TGGB
VG1241DN+956GGC
VG1241DP+956GGC
VG1241DR+956GGC
VG1241EP+956GGC
VG1241ER+956GGC
VG1241ES+956GGC
VG1241FR+94JGGC
VG1241FS+94JGGC
VG1241FT+94JGGC

VG1241AD+24TBGB
VG1241AE+24TBGB
VG1241AF+24TBGB
VG1241AG+24TBGB
VG1241AL+24TBGB
VG1241AN+24TBGB
VG1241BG+24TBGB
VG1241BL+24TBGB
VG1241BN+24TBGB
VG1241CL+24TBGB
VG1241CN+24TBGB
VG1241CP+24TBGB
VG1241DN+956BGB
VG1241DP+956BGB
VG1241DR+956BGB
VG1241EP+956BGB
VG1241ER+956BGB
VG1241ES+956BGB
VG1241FR+94JBGC
VG1241FS+94JBGC
VG1241FT+94JBGC

VG1241AD+24TBAB
VG1241AE+24TBAB
VG1241AF+24TBAB
VG1241AG+24TBAB
VG1241AL+24TBAB
VG1241AN+24TBAB
VG1241BG+24TBAB
VG1241BL+24TBAB
VG1241BN+24TBAB
VG1241CL+24TBAB
VG1241CN+24TBAB
VG1241CP+24TBAB
VG1241DN+956BAB
VG1241DP+956BAB
VG1241DR+956BAB
VG1241EP+956BAB
VG1241ER+956BAB
VG1241ES+956BAB
VG1241FR+94JBAC
VG1241FS+94JBAC
VG1241FT+94JBAC

Spring Return Open Valve Normally Open


NPT

VG1241AD
VG1241AE
VG1241AF
VG1241AG
VG1241AL
VG1241AN
VG1241BG
VG1241BL
VG1241BN
VG1241CL
VG1241CN
VG1241CP
VG1241DN
VG1241DP
VG1241DR
VG1241EP
VG1241ER
VG1241ES
VG1241FR
VG1241FS
VG1241FT

1/2

3/4

1-1/4

1-1/2

1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
11.71
18.71
29.2
18.71
29.21
46.8
29.21
46.81
73.7

VG1241AD+22TAGB
VG1241AE+22TAGB
VG1241AF+22TAGB
VG1241AG+22TAGB
VG1241AL+22TAGB
VG1241AN+22TAGB
VG1241BG+22TAGB
VG1241BL+22TAGB
VG1241BN+22TAGB
VG1241CL+22TAGB
VG1241CN+22TAGB
VG1241CP+22TAGB
VG1241DN+936AGC
VG1241DP+936AGC
VG1241DR+936AGC
VG1241EP+936AGC
VG1241ER+936AGC
VG1241ES+936AGC
VG1241FR+92JAGC
VG1241FS+92JAGC
VG1241FT+92JAGC

Spring Return Valve Closed Valve Normally Closed


NPT

1.

VG1241AD
VG1241AE
VG1241AF
VG1241AG
VG1241AL
VG1241AN
VG1241BG
VG1241BL
VG1241BN
VG1241CL
VG1241CN
VG1241CP
VG1241DN
VG1241DP
VG1241DR
VG1241EP
VG1241ER
VG1241ES
VG1241FR
VG1241FS
VG1241FT

1/2

3/4

1-1/4

1-1/2

1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
11.71
18.71
29.2
18.71
29.21
46.8
29.21
46.81
73.7

VG1241AD+24TAGB
VG1241AE+24TAGB
VG1241AF+24TAGB
VG1241AG+24TAGB
VG1241AL+24TAGB
VG1241AN+24TAGB
VG1241BG+24TAGB
VG1241BL+24TAGB
VG1241BN+24TAGB
VG1241CL+24TAGB
VG1241CN+24TAGB
VG1241CP+24TAGB
VG1241DN+956AGC
VG1241DP+956AGC
VG1241DR+956AGC
VG1241EP+956AGC
VG1241ER+956AGC
VG1241ES+956AGC
VG1241FR+94JAGC
VG1241FS+94JAGC
VG1241FT+94JAGC

Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 7: Two-Way Plated Brass Trim Ball Valves, Non-Spring Return Electric Actuators without Switches
Closeoff: 200 psig
AC 24 V
On/Off (Floating)
DC 0 to 10 V
End
Valve
Size, Cv
On/Off (Floating)
with Timeout
Proportional
Connection
in.
without Timeout1
VA9104-AGA-xS
VA9104-IGA-xS
VA9104-GGA-xS
M9106-AGx-2
M9106-IGx-2
M9106-GGx-2
M9109-AGx-2
M9109-IGx-2
M9109-GGx-2
NPT

Sweat

Press

1.
2.
3.

VG1241AD
VG1241AE
VG1241AF
VG1241AG
VG1241AL
VG1241AN
VG1241BG
VG1241BL
VG1241BN
VG1241CL
VG1241CN
VG1241CP
VG1241DN
VG1241DP
VG1241DR
VG1241EP
VG1241ER
VG1241ES
VG1241FR
VG1241FS
VG1241FT
VG1271AD
VG1271AE
VG1271AF
VG1271AG
VG1271AL
VG1271AN
VG1271BG
VG1271BL
VG1271BN
VG1271CL
VG1271CN
VG1271CP
VG1291AD
VG1291AE
VG1291AF
VG1291AG
VG1291AL
VG1291AN
VG1291BG
VG1291BL
VG1291BN
VG1291CL
VG1291CN
VG1291CP

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
11.72
18.72
29.2
18.72
29.22
46.8
29.22
46.82
73.7
1.22
1.92
2.92
4.72
7.42
11.72
4.72
7.42
11.7
7.42
11.72
18.7
1.22
1.92
2.92
4.72
7.42
11.72
4.72
7.42
11.7
7.42
11.72
18.7

VG1241AD+9T4AGA3
VG1241AE+9T4AGA3
VG1241AF+9T4AGA3
VG1241AG+9T4AGA3
VG1241AL+9T4AGA3
VG1241AN+9T4AGA3
VG1241BG+9T4AGA3
VG1241BL+9T4AGA3
VG1241BN+9T4AGA3
VG1241CL+9T4AGA3
VG1241CN+9T4AGA3
VG1241CP+9T4AGA3
VG1241DN+906AGA
VG1241DP+906AGA
VG1241DR+906AGA
VG1241EP+906AGA
VG1241ER+906AGA
VG1241ES+906AGA
VG1241FR+909AGA
VG1241FS+909AGA
VG1241FT+909AGA
VG1271AD+9T4AGA3
VG1271AE+9T4AGA3
VG1271AF+9T4AGA3
VG1271AG+9T4AGA3
VG1271AL+9T4AGA3
VG1271AN+9T4AGA3
VG1271BG+9T4AGA3
VG1271BL+9T4AGA3
VG1271BN+9T4AGA3
VG1271CL+9T4AGA3
VG1271CN+9T4AGA3
VG1271CP+9T4AGA3
VG1291AD+9T4AGA3
VG1291AE+9T4AGA3
VG1291AF+9T4AGA3
VG1291AG+9T4AGA3
VG1291AL+9T4AGA3
VG1291AN+9T4AGA3
VG1291BG+9T4AGA3
VG1291BL+9T4AGA3
VG1291BN+9T4AGA3
VG1291CL+9T4AGA3
VG1291CN+9T4AGA3
VG1291CP+9T4AGA3

VG1241AD+9T4IGA3
VG1241AE+9T4IGA3
VG1241AF+9T4IGA3
VG1241AG+9T4IGA3
VG1241AL+9T4IGA3
VG1241AN+9T4IGA3
VG1241BG+9T4IGA3
VG1241BL+9T4IGA3
VG1241BN+9T4IGA3
VG1241CL+9T4IGA3
VG1241CN+9T4IGA3
VG1241CP+9T4IGA3
VG1241DN+906IGA
VG1241DP+906IGA
VG1241DR+906IGA
VG1241EP+906IGA
VG1241ER+906IGA
VG1241ES+906IGA

VG1271AD+9T4IGA3
VG1271AE+9T4IGA3
VG1271AF+9T4IGA3
VG1271AG+9T4IGA3
VG1271AL+9T4IGA3
VG1271AN+9T4IGA3
VG1271BG+9T4IGA3
VG1271BL+9T4IGA3
VG1271BN+9T4IGA3
VG1271CL+9T4IGA3
VG1271CN+9T4IGA3
VG1271CP+9T4IGA3
VG1291AD+9T4IGA3
VG1291AE+9T4IGA3
VG1291AF+9T4IGA3
VG1291AG+9T4IGA3
VG1291AL+9T4IGA3
VG1291AN+9T4IGA3
VG1291BG+9T4IGA3
VG1291BL+9T4IGA3
VG1291BN+9T4IGA3
VG1291CL+9T4IGA3
VG1291CN+9T4IGA3
VG1291CP+9T4IGA3

VG1241AD+9T4GGA3
VG1241AE+9T4GGA3
VG1241AF+9T4GGA3
VG1241AG+9T4GGA3
VG1241AL+9T4GGA3
VG1241AN+9T4GGA3
VG1241BG+9T4GGA3
VG1241BL+9T4GGA3
VG1241BN+9T4GGA3
VG1241CL+9T4GGA3
VG1241CN+9T4GGA3
VG1241CP+9T4GGA3
VG1241DN+906GGA
VG1241DP+906GGA
VG1241DR+906GGA
VG1241EP+906GGA
VG1241ER+906GGA
VG1241ES+906GGA
VG1241FR+909GGA
VG1241FS+909GGA
VG1241FT+909GGA
VG1271AD+9T4GGA3
VG1271AE+9T4GGA3
VG1271AF+9T4GGA3
VG1271AG+9T4GGA3
VG1271AL+9T4GGA3
VG1271AN+9T4GGA3
VG1271BG+9T4GGA3
VG1271BL+9T4GGA3
VG1271BN+9T4GGA3
VG1271CL+9T4GGA3
VG1271CN+9T4GGA3
VG1271CP+9T4GGA3
VG1291AD+9T4GGA3
VG1291AE+9T4GGA3
VG1291AF+9T4GGA3
VG1291AG+9T4GGA3
VG1291AL+9T4GGA3
VG1291AN+9T4GGA3
VG1291BG+9T4GGA3
VG1291BL+9T4GGA3
VG1291BN+9T4GGA3
VG1291CL+9T4GGA3
VG1291CN+9T4GGA3
VG1291CP+9T4GGA3

To avoid excessive wear or drive time on the motor for the AGx models, use a controller or software that provides a timeout
function to remove the signal at the end of rotation (stall).
Cv has a characterizing disk.
Code numbers shown are for a VA9104-xGA-3S actuator with M3 screw terminals. To specify a 48-in. plenum-rated cable,
change the 9T4 to 9A4 in the code number for a VA9104-xGA-2S actuator. Example: VG1241AD+9T4AGA becomes
VG1241AD+9A4AGA.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 8: Two-Way Plated Brass Trim Ball Valves, Electric Actuators with Switches, Non-Spring Return
Closeoff: 200 psig
End
Valve
Connection

NPT

1.
2.

VG1241AD
VG1241AE
VG1241AF
VG1241AG
VG1241AL
VG1241AN
VG1241BG
VG1241BL
VG1241BN
VG1241CL
VG1241CN
VG1241CP
VG1241DN
VG1241DP
VG1241DR
VG1241EP
VG1241ER
VG1241ES
VG1241FR
VG1241FS
VG1241FT

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
11.72
18.72
29.2
18.72
29.22
46.8
29.22
46.82
73.7

On/Off (Floating)
without Timeout1
M9106-AGC-2
M9109-AGC-2
VG1241AD+906AGC
VG1241AE+906AGC
VG1241AF+906AGC
VG1241AG+906AGC
VG1241AL+906AGC
VG1241AN+906AGC
VG1241BG+906AGC
VG1241BL+906AGC
VG1241BN+906AGC
VG1241CL+906AGC
VG1241CN+906AGC
VG1241CP+906AGC
VG1241DN+906AGC
VG1241DP+906AGC
VG1241DR+906AGC
VG1241EP+906AGC
VG1241ER+906AGC
VG1241ES+906AGC
VG1241FR+909AGC
VG1241FS+909AGC
VG1241FT+909AGC

AC 24 V
On/Off (Floating)
with Timeout

DC 0 to 10 V
Proportional

M9106-IGC-2

M9106-GGC-2
M9109-GGC-2

VG1241AD+906IGC
VG1241AE+906IGC
VG1241AF+906IGC
VG1241AG+906IGC
VG1241AL+906IGC
VG1241AN+906IGC
VG1241BG+906IGC
VG1241BL+906IGC
VG1241BN+906IGC
VG1241CL+906IGC
VG1241CN+906IGC
VG1241CP+906IGC
VG1241DN+906IGC
VG1241DP+906IGC
VG1241DR+906IGC
VG1241EP+906IGC
VG1241ER+906IGC
VG1241ES+906IGC

VG1241AD+906GGC
VG1241AE+906GGC
VG1241AF+906GGC
VG1241AG+906GGC
VG1241AL+906GGC
VG1241AN+906GGC
VG1241BG+906GGC
VG1241BL+906GGC
VG1241BN+906GGC
VG1241CL+906GGC
VG1241CN+906GGC
VG1241CP+906GGC
VG1241DN+906GGC
VG1241DP+906GGC
VG1241DR+906GGC
VG1241EP+906GGC
VG1241ER+906GGC
VG1241ES+906GGC
VG1241FR+909GGC
VG1241FS+909GGC
VG1241FT+909GGC

To avoid excessive wear or drive time on the motor for the AGx models, use a controller or software that provides a timeout
function to remove the signal at the end of rotation.
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 9: Three-Way Plated Brass Trim Ball Valves, Electric Actuators without Switches, Spring Return
Counterclockwise, Port A (Coil) Open
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.

10

VG1841AD
VG1841AE
VG1841AF
VG1841AG
VG1841AL
VG1841AN
VG1841BG
VG1841BL
VG1841BN
VG1841CL
VG1841CN
VG1841CP
VG1841DN
VG1841DP
VG1841DR
VG1841EP
VG1841ER
VG1841ES
VG1841FR
VG1841FS
VG1841FT
VG1871AD
VG1871AE
VG1871AF
VG1871AG
VG1871AL
VG1871AN
VG1871BG
VG1871BL
VG1871BN
VG1871CL
VG1871CN
VG1871CP
VG1891AD
VG1891AE
VG1891AF
VG1891AG
VG1891AL
VG1891AN
VG1891BG
VG1891BL
VG1891BN
VG1891CL
VG1891CN
VG1891CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
11.71
18.71
29.2
18.71
29.21
46.8
29.21
46.81
73.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.7
18.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7

VA2202-AGA-2
M9206-AGA-2S
M9210-AGA-3

AC 24 V
0 to 10 VDC
Proportional
VA2202-GGA-2
M9206-GGA-2S
M9210-GGA-3

VG1841AD+22TAGA
VG1841AE+22TAGA
VG1841AF+22TAGA
VG1841AG+22TAGA
VG1841AL+22TAGA
VG1841AN+22TAGA
VG1841BG+22TAGA
VG1841BL+22TAGA
VG1841BN+22TAGA
VG1841CL+22TAGA
VG1841CN+22TAGA
VG1841CP+22TAGA
VG1841DN+936AGA
VG1841DP+936AGA
VG1841DR+936AGA
VG1841EP+936AGA
VG1841ER+936AGA
VG1841ES+936AGA
VG1841FR+92JAGA
VG1841FS+92JAGA
VG1841FT+92JAGA
VG1871AD+22TAGA
VG1871AE+22TAGA
VG1871AF+22TAGA
VG1871AG+22TAGA
VG1871AL+22TAGA
VG1871AN+22TAGA
VG1871BG+22TAGA
VG1871BL+22TAGA
VG1871BN+22TAGA
VG1871CL+22TAGA
VG1871CN+22TAGA
VG1871CP+22TAGA
VG1891AD+22TAGA
VG1891AE+22TAGA
VG1891AF+22TAGA
VG1891AG+22TAGA
VG1891AL+22TAGA
VG1891AN+22TAGA
VG1891BG+22TAGA
VG1891BL+22TAGA
VG1891BN+22TAGA
VG1891CL+22TAGA
VG1891CN+22TAGA
VG1891CP+22TAGA

VG1841AD+22TGGA
VG1841AE+22TGGA
VG1841AF+22TGGA
VG1841AG+22TGGA
VG1841AL+22TGGA
VG1841AN+22TGGA
VG1841BG+22TGGA
VG1841BL+22TGGA
VG1841BN+22TGGA
VG1841CL+22TGGA
VG1841CN+22TGGA
VG1841CP+22TGGA
VG1841DN+936GGA
VG1841DP+936GGA
VG1841DR+936GGA
VG1841EP+936GGA
VG1841ER+936GGA
VG1841ES+936GGA
VG1841FR+92JGGA
VG1841FS+92JGGA
VG1841FT+92JGGA
VG1871AD+22TGGA
VG1871AE+22TGGA
VG1871AF+22TGGA
VG1871AG+22TGGA
VG1871AL+22TGGA
VG1871AN+22TGGA
VG1871BG+22TGGA
VG1871BL+22TGGA
VG1871BN+22TGGA
VG1871CL+22TGGA
VG1871CN+22TGGA
VG1871CP+22TGGA
VG1891AD+22TGGA
VG1891AE+22TGGA
VG1891AF+22TGGA
VG1891AG+22TGGA
VG1891AL+22TGGA
VG1891AN+22TGGA
VG1891BG+22TGGA
VG1891BL+22TGGA
VG1891BN+22TGGA
VG1891CL+22TGGA
VG1891CN+22TGGA
VG1891CP+22TGGA

Floating

Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

On/Off

AC 120 V
On/Off

VA2202-BGA-2
M9206-BGA-2S
M9210-BGA-3

VA2202-BAA-2
M9206-BAA-2S
M9210-BAA-3

VG1841AD+22TBGA
VG1841AE+22TBGA
VG1841AF+22TBGA
VG1841AG+22TBGA
VG1841AL+22TBGA
VG1841AN+22TBGA
VG1841BG+22TBGA
VG1841BL+22TBGA
VG1841BN+22TBGA
VG1841CL+22TBGA
VG1841CN+22TBGA
VG1841CP+22TBGA
VG1841DN+936BGA
VG1841DP+936BGA
VG1841DR+936BGA
VG1841EP+936BGA
VG1841ER+936BGA
VG1841ES+936BGA
VG1841FR+92JBGA
VG1841FS+92JBGA
VG1841FT+92JBGA
VG1871AD+22TBGA
VG1871AE+22TBGA
VG1871AF+22TBGA
VG1871AG+22TBGA
VG1871AL+22TBGA
VG1871AN+22TBGA
VG1871BG+22TBGA
VG1871BL+22TBGA
VG1871BN+22TBGA
VG1871CL+22TBGA
VG1871CN+22TBGA
VG1871CP+22TBGA
VG1891AD+22TBGA
VG1891AE+22TBGA
VG1891AF+22TBGA
VG1891AG+22TBGA
VG1891AL+22TBGA
VG1891AN+22TBGA
VG1891BG+22TBGA
VG1891BL+22TBGA
VG1891BN+22TBGA
VG1891CL+22TBGA
VG1891CN+22TBGA
VG1891CP+22TBGA

VG1841AD+22TBAA
VG1841AE+22TBAA
VG1841AF+22TBAA
VG1841AG+22TBAA
VG1841AL+22TBAA
VG1841AN+22TBAA
VG1841BG+22TBAA
VG1841BL+22TBAA
VG1841BN+22TBAA
VG1841CL+22TBAA
VG1841CN+22TBAA
VG1841CP+22TBAA
VG1841DN+936BAA
VG1841DP+936BAA
VG1841DR+936BAA
VG1841EP+936BAA
VG1841ER+936BAA
VG1841ES+936BAA
VG1841FR+92JBAA
VG1841FS+92JBAA
VG1841FT+92JBAA
VG1871AD+22TBAA
VG1871AE+22TBAA
VG1871AF+22TBAA
VG1871AG+22TBAA
VG1871AL+22TBAA
VG1871AN+22TBAA
VG1871BG+22TBAA
VG1871BL+22TBAA
VG1871BN+22TBAA
VG1871CL+22TBAA
VG1871CN+22TBAA
VG1871CP+22TBAA
VG1891AD+22TBAA
VG1891AE+22TBAA
VG1891AF+22TBAA
VG1891AG+22TBAA
VG1891AL+22TBAA
VG1891AN+22TBAA
VG1891BG+22TBAA
VG1891BL+22TBAA
VG1891BN+22TBAA
VG1891CL+22TBAA
VG1891CN+22TBAA
VG1891CP+22TBAA

Table 10: Three-Way Plated Brass Trim Ball Valves, Electric Actuators without Switches, Spring Return
Clockwise, Port B (Bypass) Open
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.

VG1841AD
VG1841AE
VG1841AF
VG1841AG
VG1841AL
VG1841AN
VG1841BG
VG1841BL
VG1841BN
VG1841CL
VG1841CN
VG1841CP
VG1841DN
VG1841DP
VG1841DR
VG1841EP
VG1841ER
VG1841ES
VG1841FR
VG1841FS
VG1841FT
VG1871AD
VG1871AE
VG1871AF
VG1871AG
VG1871AL
VG1871AN
VG1871BG
VG1871BL
VG1871BN
VG1871CL
VG1871CN
VG1871CP
VG1891AD
VG1891AE
VG1891AF
VG1891AG
VG1891AL
VG1891AN
VG1891BG
VG1891BL
VG1891BN
VG1891CL
VG1891CN
VG1891CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
11.71
18.71
29.2
18.71
29.21
46.8
29.21
46.81
73.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7
1.21
1.91
2.91
4.71
7.41
11.7
4.71
7.41
11.7
7.41
11.71
18.7

VA2202-AGA-2
M9206-AGA-2S
M9210-AGA-3

AC 24 V
0 to 10 VDC
Proportional
VA2202-GGA-2
M9206-GGA-2S
M9210-GGA-3

VG1841AD+24TAGA
VG1841AE+24TAGA
VG1841AF+24TAGA
VG1841AG+24TAGA
VG1841AL+24TAGA
VG1841AN+24TAGA
VG1841BG+24TAGA
VG1841BL+24TAGA
VG1841BN+24TAGA
VG1841CL+24TAGA
VG1841CN+24TAGA
VG1841CP+24TAGA
VG1841DN+956AGA
VG1841DP+956AGA
VG1841DR+956AGA
VG1841EP+956AGA
VG1841ER+956AGA
VG1841ES+956AGA
VG1841FR+94JAGA
VG1841FS+94JAGA
VG1841FT+94JAGA
VG1871AD+24TAGA
VG1871AE+24TAGA
VG1871AF+24TAGA
VG1871AG+24TAGA
VG1871AL+24TAGA
VG1871AN+24TAGA
VG1871BG+24TAGA
VG1871BL+24TAGA
VG1871BN+24TAGA
VG1871CL+24TAGA
VG1871CN+24TAGA
VG1871CP+24TAGA
VG1891AD+24TAGA
VG1891AE+24TAGA
VG1891AF+24TAGA
VG1891AG+24TAGA
VG1891AL+24TAGA
VG1891AN+24TAGA
VG1891BG+24TAGA
VG1891BL+24TAGA
VG1891BN+24TAGA
VG1891CL+24TAGA
VG1891CN+24TAGA
VG1891CP+24TAGA

VG1841AD+24TGGA
VG1841AE+24TGGA
VG1841AF+24TGGA
VG1841AG+24TGGA
VG1841AL+24TGGA
VG1841AN+24TGGA
VG1841BG+24TGGA
VG1841BL+24TGGA
VG1841BN+24TGGA
VG1841CL+24TGGA
VG1841CN+24TGGA
VG1841CP+24TGGA
VG1841DN+956GGA
VG1841DP+956GGA
VG1841DR+956GGA
VG1841EP+956GGA
VG1841ER+956GGA
VG1841ES+956GGA
VG1841FR+94JGGA
VG1841FS+94JGGA
VG1841FT+94JGGA
VG1891AD+24TGGA
VG1871AE+24TGGA
VG1871AF+24TGGA
VG1871AG+24TGGA
VG1871AL+24TGGA
VG1871AN+24TGGA
VG1871BG+24TGGA
VG1871BL+24TGGA
VG1871BN+24TGGA
VG1871CL+24TGGA
VG1871CN+24TGGA
VG1871CP+24TGGA
VG1891AD+24TGGA
VG1891AE+24TGGA
VG1891AF+24TGGA
VG1891AG+24TGGA
VG1891AL+24TGGA
VG1891AN+24TGGA
VG1891BG+24TGGA
VG1891BL+24TGGA
VG1891BN+24TGGA
VG1891CL+24TGGA
VG1891CN+24TGGA
VG1891CP+24TGGA

Floating

On/Off

AC 120 V
On/Off

VA2202-BGA-2
M9206-BGA-2S
M9210-BGA-3

VA2202-BAA-2
M9206-BAA-2S
M9210-BAA-3

VG1841AD+24TBGA
VG1841AE+24TBGA
VG1841AF+24TBGA
VG1841AG+24TBGA
VG1841AL+24TBGA
VG1841AN+24TBGA
VG1841BG+24TBGA
VG1841BL+24TBGA
VG1841BN+24TBGA
VG1841CL+24TBGA
VG1841CN+24TBGA
VG1841CP+24TBGA
VG1841DN+956BGA
VG1841DP+956BGA
VG1841DR+956BGA
VG1841EP+956BGA
VG1841ER+956BGA
VG1841ES+956BGA
VG1841FR+94JBGA
VG1841FS+94JBGA
VG1841FT+94JBGA
VG1871AD+24TBGA
VG1871AE+24TBGA
VG1871AF+24TBGA
VG1871AG+24TBGA
VG1871AL+24TBGA
VG1871AN+24TBGA
VG1871BG+24TBGA
VG1871BL+24TBGA
VG1871BN+24TBGA
VG1871CL+24TBGA
VG1871CN+24TBGA
VG1871CP+24TBGA
VG1891AD+24TBGA
VG1891AE+24TBGA
VG1891AF+24TBGA
VG1891AG+24TBGA
VG1891AL+24TBGA
VG1891AN+24TBGA
VG1891BG+24TBGA
VG1891BL+24TBGA
VG1891BN+24TBGA
VG1891CL+24TBGA
VG1891CN+24TBGA
VG1891CP+24TBGA

VG1841AD+24TBAA
VG1841AE+24TBAA
VG1841AF+24TBAA
VG1841AG+24TBAA
VG1841AL+24TBAA
VG1841AN+24TBAA
VG1841BG+24TBAA
VG1841BL+24TBAA
VG1841BN+24TBAA
VG1841CL+24TBAA
VG1841CN+24TBAA
VG1841CP+24TBAA
VG1841DN+956BAA
VG1841DP+956BAA
VG1841DR+956BAA
VG1841EP+956BAA
VG1841ER+956BAA
VG1841ES+956BAA
VG1841FR+94JBAA
VG1841FS+94JBAA
VG1841FT+94JBAA
VG1871AD+24TBAA
VG1871AE+24TBAA
VG1871AF+24TBAA
VG1871AG+24TBAA
VG1871AL+24TBAA
VG1871AN+24TBAA
VG1871BG+24TBAA
VG1871BL+24TBAA
VG1871BN+24TBAA
VG1871CL+24TBAA
VG1871CN+24TBAA
VG1871CP+24TBAA
VG1891AD+24TBAA
VG1891AE+24TBAA
VG1891AF+24TBAA
VG1891AG+24TBAA
VG1891AL+24TBAA
VG1891AN+24TBAA
VG1891BG+24TBAA
VG1891BL+24TBAA
VG1891BN+24TBAA
VG1891CL+24TBAA
VG1891CN+24TBAA
VG1891CP+24TBAA

Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

11

Table 11: Three-Way Plated Brass Trim Ball Valves, Spring Return Electric Actuators with Switches1
Closeoff: 200 psig
End
Valve
Connection

Size, Cv
in.

Floating
VA2202-AGB-2
M9206-AGC-2S
M9210-AGC-3

AC 24 V
0 to 10 VDC
Proportional
VA2202-GGB-2
M9206-GGC-2S
M9210-GGC-3

On/Off

AC 120 V
On/Off

VA2202-BGB-2
M9206-BGB-2S
M9210-BGC-3

VA2202-BAB-2
M9206-BAB-2S
M9210-BAC-3

VG1841AD+22TGGB
VG1841AE+22TGGB
VG1841AF+22TGGB
VG1841AG+22TGGB
VG1841AL+22TGGB
VG1841AN+22TGGB
VG1841BG+22TGGB
VG1841BL+22TGGB
VG1841BN+22TGGB
VG1841CL+22TGGB
VG1841CN+22TGGB
VG1841CP+22TGGB
VG1841DN+936GGC
VG1841DP+936GGC
VG1841DR+936GGC
VG1841EP+936GGC
VG1841ER+936GGC
VG1841ES+936GGC
VG1841FR+92JGGC
VG1841FS+92JGGC
VG1841FT+92JGGC

VG1841AD+22TBGB
VG1841AE+22TBGB
VG1841AF+22TBGB
VG1841AG+22TBGB
VG1841AL+22TBGB
VG1841AN+22TBGB
VG1841BG+22TBGB
VG1841BL+22TBGB
VG1841BN+22TBGB
VG1841CL+22TBGB
VG1841CN+22TBGB
VG1841CP+22TBGB
VG1841DN+936BGB
VG1841DP+936BGB
VG1841DR+936BGB
VG1841EP+936BGB
VG1841ER+936BGB
VG1841ES+936BGB
VG1841FR+92JBGC
VG1841FS+92JBGC
VG1841FT+92JBGC

VG1841AD+22TBAB
VG1841AE+22TBAB
VG1841AF+22TBAB
VG1841AG+22TBAB
VG1841AL+22TBAB
VG1841AN+22TBAB
VG1841BG+22TBAB
VG1841BL+22TBAB
VG1841BN+22TBAB
VG1841CL+22TBAB
VG1841CN+22TBAB
VG1841CP+22TBAB
VG1841DN+936BAB
VG1841DP+936BAB
VG1841DR+936BAB
VG1841EP+936BAB
VG1841ER+936BAB
VG1841ES+936BAB
VG1841FR+92JBAC
VG1841FS+92JBAC
VG1841FT+92JBAC

VG1841AD+24TGGB
VG1841AE+24TGGB
VG1841AF+24TGGB
VG1841AG+24TGGB
VG1841AL+24TGGB
VG1841AN+24TGGB
VG1841BG+24TGGB
VG1841BL+24TGGB
VG1841BN+24TGGB
VG1841CL+24TGGB
VG1841CN+24TGGB
VG1841CP+24TGGB
VG1841DN+956GGC
VG1841DP+956GGC
VG1841DR+956GGC
VG1841EP+956GGC
VG1841ER+956GGC
VG1841ES+956GGC
VG1841FR+94JGGC
VG1841FS+94JGGC
VG1841FT+94JGGC

VG1841AD+24TBGB
VG1841AE+24TBGB
VG1841AF+24TBGB
VG1841AG+24TBGB
VG1841AL+24TBGB
VG1841AN+24TBGB
VG1841BG+24TBGB
VG1841BL+24TBGB
VG1841BN+24TBGB
VG1841CL+24TBGB
VG1841CN+24TBGB
VG1841CP+24TBGB
VG1841DN+956BGB
VG1841DP+956BGB
VG1841DR+956BGB
VG1841EP+956BGB
VG1841ER+956BGB
VG1841ES+956BGB
VG1841FR+94JBGC
VG1841FS+94JBGC
VG1841FT+94JBGC

VG1841AD+24TBAB
VG1841AE+24TBAB
VG1841AF+24TBAB
VG1841AG+24TBAB
VG1841AL+24TBAB
VG1841AN+24TBAB
VG1841BG+24TBAB
VG1841BL+24TBAB
VG1841BN+24TBAB
VG1841CL+24TBAB
VG1841CN+24TBAB
VG1841CP+24TBAB
VG1841DN+956BAB
VG1841DP+956BAB
VG1841DR+956BAB
VG1841EP+956BAB
VG1841ER+956BAB
VG1841ES+956BAB
VG1841FR+94JBAC
VG1841FS+94JBAC
VG1841FT+94JBAC

Spring Return Counterclockwise Port A (Coil) Open


NPT

VG1841AD
VG1841AE
VG1841AF
VG1841AG
VG1841AL
VG1841AN
VG1841BG
VG1841BL
VG1841BN
VG1841CL
VG1841CN
VG1841CP
VG1841DN
VG1841DP
VG1841DR
VG1841EP
VG1841ER
VG1841ES
VG1841FR
VG1841FS
VG1841FT

1/2

3/4

1-1/4

1-1/2

1.2/0.72
1.9/1.22
2.9/1.92
4.7/2.92
7.4/4.72
11.7/5.8
4.7/2.92
7.4/4.72
11.7/5.8
7.4/4.72
11.7/7.42
18.7/9.4
11.7/7.42
18.7/11.72
29.2/14.6
18.7/11.72
29.2/18.72
46.8/23.4
29.2/18.72
46.8/29.22
73.7/36.8

VG1841AD+22TAGB
VG1841AE+22TAGB
VG1841AF+22TAGB
VG1841AG+22TAGB
VG1841AL+22TAGB
VG1841AN+22TAGB
VG1841BG+22TAGB
VG1841BL+22TAGB
VG1841BN+22TAGB
VG1841CL+22TAGB
VG1841CN+22TAGB
VG1841CP+22TAGB
VG1841DN+936AGC
VG1841DP+936AGC
VG1841DR+936AGC
VG1841EP+936AGC
VG1841ER+936AGC
VG1841ES+936AGC
VG1841FR+92JAGC
VG1841FS+92JAGC
VG1841FT+92JAGC

Spring Return Clockwise Port B (Bypass) Open


NPT

1.
2.

12

VG1841AD
VG1841AE
VG1841AF
VG1841AG
VG1841AL
VG1841AN
VG1841BG
VG1841BL
VG1841BN
VG1841CL
VG1841CN
VG1841CP
VG1841DN
VG1841DP
VG1841DR
VG1841EP
VG1841ER
VG1841ES
VG1841FR
VG1841FS
VG1841FT

1/2

3/4

1-1/4

1-1/2

1.2/0.72
1.9/1.22
2.9/1.92
4.7/2.92
7.4/4.72
11.7/5.8
4.7/2.92
7.4/4.72
11.7/5.8
7.4/4.72
11.7/7.42
18.7/9.4
11.7/7.42
18.7/11.72
29.2/14.6
18.7/11.72
29.2/18.72
46.8/23.4
29.2/18.72
46.8/29.22
73.7/36.8

VG1841AD+24TAGB
VG1841AE+24TAGB
VG1841AF+24TAGB
VG1841AG+24TAGB
VG1841AL+24TAGB
VG1841AN+24TAGB
VG1841BG+24TAGB
VG1841BL+24TAGB
VG1841BN+24TAGB
VG1841CL+24TAGB
VG1841CN+24TAGB
VG1841CP+24TAGB
VG1841DN+956AGC
VG1841DP+956AGC
VG1841DR+956AGC
VG1841EP+956AGC
VG1841ER+956AGC
VG1841ES+956AGC
VG1841FR+94JAGC
VG1841FS+94JAGC
VG1841FT+94JAGC

VA2202-xxB and M9206-BxB have a single end switch. M9206-xGC and M9210-xGC-3 have two end switches.
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 12: Three-Way Plated Brass Trim Ball Valves, Non-Spring Return Electric Actuators without
Switches
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.
2.

VG1841AD
VG1841AE
VG1841AF
VG1841AG
VG1841AL
VG1841AN
VG1841BG
VG1841BL
VG1841BN
VG1841CL
VG1841CN
VG1841CP
VG1841DN
VG1841DP
VG1841DR
VG1841EP
VG1841ER
VG1841ES
VG1841FR
VG1841FS
VG1841FT
VG1871AD
VG1871AE
VG1871AF
VG1871AG
VG1871AL
VG1871AN
VG1871BG
VG1871BL
VG1871BN
VG1871CL
VG1871CN
VG1871CP
VG1891AD
VG1891AE
VG1891AF
VG1891AG
VG1891AL
VG1891AN
VG1891BG
VG1891BL
VG1891BN
VG1891CL
VG1891CN
VG1891CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.2/0.72
1.9/1.22
2.9/1.92
4.7/2.92
7.4/4.72
11.7/5.8
4.7/2.92
7.4/4.72
11.7/5.8
7.4/4.72
11.7/7.42
18.7/9.4
11.7/7.42
18.7/11.72
29.2/14.6
18.7/11.72
29.2/18.72
46.8/23.4
29.2/18.72
46.8/29.22
73.7/36.8
1.2/0.72
1.9/1.22
2.9/1.92
4.7/2.92
7.4/4.72
11.7/5.8
4.7/2.92
7.4/4.72
11.7/5.8
7.4/4.72
11.7/7.42
18.7/9.4
1.2/0.7
1.9/1.22
2.9/1.92
4.7/2.92
7.4/4.72
11.7/5.8
4.7/2.92
7.4/4.72
11.7/5.8
7.4/4.72
11.7/7.42
18.7/9.4

On/Off (Floating)
without Timeout1
VA9104-AGA-xS
M9106-AGA-2
M9109-AGA-2
VG1841AD+9T4AGA3
VG1841AE+9T4AGA3
VG1841AF+9T4AGA3
VG1841AG+9T4AGA3
VG1841AL+9T4AGA3
VG1841AN+9T4AGA3
VG1841BG+9T4AGA3
VG1841BL+9T4AGA3
VG1841BN+9T4AGA3
VG1841CL+9T4AGA3
VG1841CN+9T4AGA3
VG1841CP+9T4AGA3
VG1841DN+906AGA
VG1841DP+906AGA
VG1841DR+906AGA
VG1841EP+906AGA
VG1841ER+906AGA
VG1841ES+906AGA
VG1841FR+906AGA
VG1841FS+906AGA
VG1841FT+906AGA
VG1871AD+9T4AGA3
VG1871AE+9T4AGA3
VG1871AF+9T4AGA3
VG1871AG+9T4AGA3
VG1871AL+9T4AGA3
VG1871AN+9T4AGA3
VG1871BG+9T4AGA3
VG1871BL+9T4AGA3
VG1871BN+9T4AGA3
VG1871CL+9T4AGA3
VG1871CN+9T4AGA3
VG1871CP+9T4AGA3
VG1891AD+9T4AGA3
VG1891AE+9T4AGA3
VG1891AF+9T4AGA3
VG1891AG+9T4AGA3
VG1891AL+9T4AGA3
VG1891AN+9T4AGA3
VG1891BG+9T4AGA3
VG1891BL+9T4AGA3
VG1891BN+9T4AGA3
VG1891CL+9T4AGA3
VG1891CN+9T4AGA3
VG1891CP+9T4AGA3

AC 24 V
On/Off (Floating)
with Timeout

0 to 10 VDC
Proportional

VA9104-IGA-xS
M9106-IGA-2

VA9104-GGA-xS
M9106-GGA-2
M9109-GGA-2

VG1841AD+9T4IGA3
VG1841AE+9T4IGA3
VG1841AF+9T4IGA3
VG1841AG+9T4IGA3
VG1841AL+9T4IGA3
VG1841AN+9T4IGA3
VG1841BG+9T4IGA3
VG1841BL+9T4IGA3
VG1841BN+9T4IGA3
VG1841CL+9T4IGA3
VG1841CN+9T4IGA3
VG1841CP+9T4IGA3
VG1841DN+906IGA
VG1841DP+906IGA
VG1841DR+906IGA
VG1841EP+906IGA
VG1841ER+906IGA
VG1841ES+906IGA

VG1871AD+9T4IGA3
VG1871AE+9T4IGA3
VG1871AF+9T4IGA3
VG1871AG+9T4IGA3
VG1871AL+9T4IGA3
VG1871AN+9T4IGA3
VG1871BG+9T4IGA3
VG1871BL+9T4IGA3
VG1871BN+9T4IGA3
VG1871CL+9T4IGA3
VG1871CN+9T4IGA3
VG1871CP+9T4IGA3
VG1891AD+9T4IGA3
VG1891AE+9T4IGA3
VG1891AF+9T4IGA3
VG1891AG+9T4IGA3
VG1891AL+9T4IGA3
VG1891AN+9T4IGA3
VG1891BG+9T4IGA3
VG1891BL+9T4IGA3
VG1891BN+9T4IGA3
VG1891CL+9T4IGA3
VG1891CN+9T4IGA3
VG1891CP+9T4IGA3

VG1841AD+9T4GGA3
VG1841AE+9T4GGA3
VG1841AF+9T4GGA3
VG1841AG+9T4GGA3
VG1841AL+9T4GGA3
VG1841AN+9T4GGA3
VG1841BG+9T4GGA3
VG1841BL+9T4GGA3
VG1841BN+9T4GGA3
VG1841CL+9T4GGA3
VG1841CN+9T4GGA3
VG1841CP+9T4GGA3
VG1841DN+906GGA
VG1841DP+906GGA
VG1841DR+906GGA
VG1841EP+906GGA
VG1841ER+906GGA
VG1841ES+906GGA
VG1841FR+906GGA
VG1841FS+906GGA
VG1841FT+906GGA
VG1871AD+9T4GGA3
VG1871AE+9T4GGA3
VG1871AF+9T4GGA3
VG1871AG+9T4GGA3
VG1871AL+9T4GGA3
VG1871AN+9T4GGA3
VG1871BG+9T4GGA3
VG1871BL+9T4GGA3
VG1871BN+9T4GGA3
VG1871CL+9T4GGA3
VG1871CN+9T4GGA3
VG1871CP+9T4GGA3
VG1891AD+9T4GGA3
VG1891AE+9T4GGA3
VG1891AF+9T4GGA3
VG1891AG+9T4GGA3
VG1891AL+9T4GGA3
VG1891AN+9T4GGA3
VG1891BG+9T4GGA3
VG1891BL+9T4GGA3
VG1891BN+9T4GGA3
VG1891CL+9T4GGA3
VG1891CN+9T4GGA3
VG1891CP+9T4GGA3

To avoid excessive wear or drive time on the motor for the AGx models use a controller or software that provides a timeout
function to remove the signal at the end of rotation (stall).
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

13

3.

Code numbers shown are for a VA9104-xGA-3S actuator with M3 screw terminals. To specify a 48-in. plenum-rated cable,
change the 9T4 to 9A4 in the code number for a VA9104-xGA-2S actuator. For example, VG1841AD+9T4AGA becomes
VG1841AD+9A4AGA.

Table 13: Three-Way Plated Brass Trim Ball Valves, Non-Spring Return Electric Actuators with Switches
Closeoff: 200 psig
End
Valve
Connection

NPT

1.
2.

14

VG1841AD
VG1841AE
VG1841AF
VG1841AG
VG1841AL
VG1841AN
VG1841BG
VG1841BL
VG1841BN
VG1841CL
VG1841CN
VG1841CP
VG1841DN
VG1841DP
VG1841DR
VG1841EP
VG1841ER
VG1841ES
VG1841FR
VG1841FS
VG1841FT

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1.2/0.72
1.9/1.22
2.9/1.92
4.7/2.92
7.4/4.72
11.7/5.8
4.7/2.92
7.4/4.72
11.7/5.8
7.4/4.72
11.7/7.42
18.7/9.4
11.7/7.42
18.7/11.72
29.2/14.6
18.7/11.72
29.2/18.72
46.8/23.4
29.2/18.72
46.8/29.22
73.7/36.8

On/Off (Floating)
without Timeout1
M9106-AGC-2
M9109-AGC-2
VG1841AD+906AGC
VG1841AE+906AGC
VG1841AF+906AGC
VG1841AG+906AGC
VG1841AL+906AGC
VG1841AN+906AGC
VG1841BG+906AGC
VG1841BL+906AGC
VG1841BN+906AGC
VG1841CL+906AGC
VG1841CN+906AGC
VG1841CP+906AGC
VG1841DN+906AGC
VG1841DP+906AGC
VG1841DR+906AGC
VG1841EP+906AGC
VG1841ER+906AGC
VG1841ES+906AGC
VG1841FR+909AGC
VG1841FS+909AGC
VG1841FT+909AGC

AC 24 V
On/Off (Floating)
with Timeout

0 to 10 VDC
Proportional

M9106-IGC-2

M9106-GGC-2
M9109-GGC-2

VG1841AD+906IGC
VG1841AE+906IGC
VG1841AF+906IGC
VG1841AG+906IGC
VG1841AL+906IGC
VG1841AN+906IGC
VG1841BG+906IGC
VG1841BL+906IGC
VG1841BN+906IGC
VG1841CL+906IGC
VG1841CN+906IGC
VG1841CP+906IGC
VG1841DN+906IGC
VG1841DP+906IGC
VG1841DR+906IGC
VG1841EP+906IGC
VG1841ER+906IGC
VG1841ES+906IGC

VG1841AD+906GGC
VG1841AE+906GGC
VG1841AF+906GGC
VG1841AG+906GGC
VG1841AL+906GGC
VG1841AN+906GGC
VG1841BG+906GGC
VG1841BL+906GGC
VG1841BN+906GGC
VG1841CL+906GGC
VG1841CN+906GGC
VG1841CP+906GGC
VG1841DN+906GGC
VG1841DP+906GGC
VG1841DR+906GGC
VG1841EP+906GGC
VG1841ER+906GGC
VG1841ES+906GGC
VG1841FR+909GGC
VG1841FS+909GGC
VG1841FT+909GGC

To avoid excessive wear or drive time on the motor for the AGx models use a controller or software that provides a timeout
function to remove the signal at the end of rotation (stall).
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 14: Two-Way Stainless Steel Trim Ball Valves, Electric Actuators without Switches, Spring Return
Open
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.
2.

VG1245AD
VG1245AE
VG1245AF
VG1245AG
VG1245AL
VG1245AN
VG1245BG
VG1245BL
VG1245BN
VG1245CL
VG1245CN
VG1245CP
VG1245DN
VG1245DP
VG1245DR
VG1245EP
VG1245ER
VG1245ES
VG1245FR
VG1245FS
VG1245FT
VG1275AD
VG1275AE
VG1275AF
VG1275AG
VG1275AL
VG1275AN
VG1275BG
VG1275BL
VG1275BN
VG1275CL
VG1275CN
VG1275CP
VG1295AD
VG1295AE
VG1295AF
VG1295AG
VG1295AL
VG1295AN
VG1295BG
VG1295BL
VG1295BN
VG1295CL
VG1295CN
VG1295CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
11.72
18.72
29.2
18.72
29.22
46.8
29.22
46.82
73.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7

Floating

AC 24 V
0 to 10 VDC
Proportional

On/Off

AC 120 V
On/Off

VA2202-AGA-21 VA2202-GGA-21
M9206-AGA-2S M9206-GGA-2S
M9210-AGA-3
M9210-GGA-3

VA2202-BGA-21 VA2202-BAA-21
M9206-BGA-2S M9206-BAA-2S
M9210-BGA-3
M9210-BAA-3

VG1245AD+22TAGA
VG1245AE+22TAGA
VG1245AF+22TAGA
VG1245AG+22TAGA
VG1245AL+22TAGA
VG1245AN+22TAGA
VG1245BG+22TAGA
VG1245BL+22TAGA
VG1245BN+22TAGA
VG1245CL+22TAGA
VG1245CN+22TAGA
VG1245CP+22TAGA
VG1245DN+936AGA
VG1245DP+936AGA
VG1245DR+936AGA
VG1245EP+936AGA
VG1245ER+936AGA
VG1245ES+936AGA
VG1245FR+92JAGA
VG1245FS+92JAGA
VG1245FT+92JAGA
VG1275AD+22TAGA
VG1275AE+22TAGA
VG1275AF+22TAGA
VG1275AG+22TAGA
VG1275AL+22TAGA
VG1275AN+22TAGA
VG1275BG+22TAGA
VG1275BL+22TAGA
VG1275BN+22TAGA
VG1275CL+22TAGA
VG1275CN+22TAGA
VG1275CP+22TAGA
VG1295AD+22TAGA
VG1295AE+22TAGA
VG1295AF+22TAGA
VG1295AG+22TAGA
VG1295AL+22TAGA
VG1295AN+22TAGA
VG1295BG+22TAGA
VG1295BL+22TAGA
VG1295BN+22TAGA
VG1295CL+22TAGA
VG1295CN+22TAGA
VG1295CP+22TAGA

VG1245AD+22TBGA
VG1245AE+22TBGA
VG1245AF+22TBGA
VG1245AG+22TBGA
VG1245AL+22TBGA
VG1245AN+22TBGA
VG1245BG+22TBGA
VG1245BL+22TBGA
VG1245BN+22TBGA
VG1245CL+22TBGA
VG1245CN+22TBGA
VG1245CP+22TBGA
VG1245DN+936BGA
VG1245DP+936BGA
VG1245DR+936BGA
VG1245EP+936BGA
VG1245ER+936BGA
VG1245ES+936BGA
VG1245FR+92JBGA
VG1245FS+92JBGA
VG1245FT+92JBGA
VG1275AD+22TBGA
VG1275AE+22TBGA
VG1275AF+22TBGA
VG1275AG+22TBGA
VG1275AL+22TBGA
VG1275AN+22TBGA
VG1275BG+22TBGA
VG1275BL+22TBGA
VG1275BN+22TBGA
VG1275CL+22TBGA
VG1275CN+22TBGA
VG1275CP+22TBGA
VG1295AD+22TBGA
VG1295AE+22TBGA
VG1295AF+22TBGA
VG1295AG+22TBGA
VG1295AL+22TBGA
VG1295AN+22TBGA
VG1295BG+22TBGA
VG1295BL+22TBGA
VG1295BN+22TBGA
VG1295CL+22TBGA
VG1295CN+22TBGA
VG1295CP+22TBGA

VG1245AD+22TGGA
VG1245AE+22TGGA
VG1245AF+22TGGA
VG1245AG+22TGGA
VG1245AL+22TGGA
VG1245AN+22TGGA
VG1245BG+22TGGA
VG1245BL+22TGGA
VG1245BN+22TGGA
VG1245CL+22TGGA
VG1245CN+22TGGA
VG1245CP+22TGGA
VG1245DN+936GGA
VG1245DP+936GGA
VG1245DR+936GGA
VG1245EP+936GGA
VG1245ER+936GGA
VG1245ES+936GGA
VG1245FR+92JGGA
VG1245FS+92JGGA
VG1245FT+92JGGA
VG1275AD+22TGGA
VG1275AE+22TGGA
VG1275AF+22TGGA
VG1275AG+22TGGA
VG1275AL+22TGGA
VG1275AN+22TGGA
VG1275BG+22TGGA
VG1275BL+22TGGA
VG1275BN+22TGGA
VG1275CL+22TGGA
VG1275CN+22TGGA
VG1275CP+22TGGA
VG1295AD+22TGGA
VG1295AE+22TGGA
VG1295AF+22TGGA
VG1295AG+22TGGA
VG1295AL+22TGGA
VG1295AN+22TGGA
VG1295BG+22TGGA
VG1295BL+22TGGA
VG1295BN+22TGGA
VG1295CL+22TGGA
VG1295CN+22TGGA
VG1295CP+22TGGA

VG1245AD+22TBAA
VG1245AE+22TBAA
VG1245AF+22TBAA
VG1245AG+22TBAA
VG1245AL+22TBAA
VG1245AN+22TBAA
VG1245BG+22TBAA
VG1245BL+22TBAA
VG1245BN+22TBAA
VG1245CL+22TBAA
VG1245CN+22TBAA
VG1245CP+22TBAA
VG1245DN+936BAA
VG1245DP+936BAA
VG1245DR+936BAA
VG1245EP+936BAA
VG1245ER+936BAA
VG1245ES+936BAA
VG1245FR+92JBAA
VG1245FS+92JBAA
VG1245FT+92JBAA
VG1275AD+22TBAA
VG1275AE+22TBAA
VG1275AF+22TBAA
VG1275AG+22TBAA
VG1275AL+22TBAA
VG1275AN+22TBAA
VG1275BG+22TBAA
VG1275BL+22TBAA
VG1275BN+22TBAA
VG1275CL+22TBAA
VG1275CN+22TBAA
VG1275CP+22TBAA
VG1295AD+22TBAA
VG1295AE+22TBAA
VG1295AF+22TBAA
VG1295AG+22TBAA
VG1295AL+22TBAA
VG1295AN+22TBAA
VG1295BG+22TBAA
VG1295BL+22TBAA
VG1295BN+22TBAA
VG1295CL+22TBAA
VG1295CN+22TBAA
VG1295CP+22TBAA

The VA2202 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing the
22T or 24T in the code number to 936 or 956. For example, VG1245AD+22TBGA becomes VG1245AD+936BGA.
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

15

Table 15: Two-Way Stainless Steel Trim Ball Valves, Electric Actuators without Switches, Spring Return
Closed
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.

2.

16

VG1245AD
VG1245AE
VG1245AF
VG1245AG
VG1245AL
VG1245AN
VG1245BG
VG1245BL
VG1245BN
VG1245CL
VG1245CN
VG1245CP
VG1245DN
VG1245DP
VG1245DR
VG1245EP
VG1245ER
VG1245ES
VG1245FR
VG1245FS
VG1245FT
VG1275AD
VG1275AE
VG1275AF
VG1275AG
VG1275AL
VG1275AN
VG1275BG
VG1275BL
VG1275BN
VG1275CL
VG1275CN
VG1275CP
VG1295AD
VG1295AE
VG1295AF
VG1295AG
VG1295AL
VG1295AN
VG1295BG
VG1295BL
VG1295BN
VG1295CL
VG1295CN
VG1295CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
11.72
18.72
29.2
18.72
29.22
46.8
29.22
46.82
73.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7

Floating

AC 24 V
0 to 10 VDC
Proportional

On/Off

AC 120 V
On/Off

VA2202-AGA-21 VA2202-GGA-21
M9206-AGA-2S M9206-GGA-2S
M9210-AGA-3
M9210-GGA-3

VA2202-BGA-21 VA2202-BAA-21
M9206-BGA-2S M9206-BAA-2S
M9210-BGA-3
M9210-BAA-3

VG1245AD+24TAGA
VG1245AE+24TAGA
VG1245AF+24TAGA
VG1245AG+24TAGA
VG1245AL+24TAGA
VG1245AN+24TAGA
VG1245BG+24TAGA
VG1245BL+24TAGA
VG1245BN+24TAGA
VG1245CL+24TAGA
VG1245CN+24TAGA
VG1245CP+24TAGA
VG1245DN+956AGA
VG1245DP+956AGA
VG1245DR+956AGA
VG1245EP+956AGA
VG1245ER+956AGA
VG1245ES+956AGA
VG1245FR+94JAGA
VG1245FS+94JAGA
VG1245FT+94JAGA
VG1275AD+24TAGA
VG1275AE+24TAGA
VG1275AF+24TAGA
VG1275AG+24TAGA
VG1275AL+24TAGA
VG1275AN+24TAGA
VG1275BG+24TAGA
VG1275BL+24TAGA
VG1275BN+24TAGA
VG1275CL+24TAGA
VG1275CN+24TAGA
VG1275CP+24TAGA
VG1295AD+24TAGA
VG1295AE+24TAGA
VG1295AF+24TAGA
VG1295AG+24TAGA
VG1295AL+24TAGA
VG1295AN+24TAGA
VG1295BG+24TAGA
VG1295BL+24TAGA
VG1295BN+24TAGA
VG1295CL+24TAGA
VG1295CN+24TAGA
VG1295CP+24TAGA

VG1245AD+24TBGA
VG1245AE+24TBGA
VG1245AF+24TBGA
VG1245AG+24TBGA
VG1245AL+24TBGA
VG1245AN+24TBGA
VG1245BG+24TBGA
VG1245BL+24TBGA
VG1245BN+24TBGA
VG1245CL+24TBGA
VG1245CN+24TBGA
VG1245CP+24TBGA
VG1245DN+956BGA
VG1245DP+956BGA
VG1245DR+956BGA
VG1245EP+956BGA
VG1245ER+956BGA
VG1245ES+956BGA
VG1245FR+94JBGA
VG1245FS+94JBGA
VG1245FT+94JBGA
VG1275AD+24TBGA
VG1275AE+24TBGA
VG1275AF+24TBGA
VG1275AG+24TBGA
VG1275AL+24TBGA
VG1275AN+24TBGA
VG1275BG+24TBGA
VG1275BL+24TBGA
VG1275BN+24TBGA
VG1275CL+24TBGA
VG1275CN+24TBGA
VG1275CP+24TBGA
VG1295AD+24TBGA
VG1295AE+24TBGA
VG1295AF+24TBGA
VG1295AG+24TBGA
VG1295AL+24TBGA
VG1295AN+24TBGA
VG1295BG+24TBGA
VG1295BL+24TBGA
VG1295BN+24TBGA
VG1295CL+24TBGA
VG1295CN+24TBGA
VG1295CP+24TBGA

VG1245AD+24TGGA
VG1245AE+24TGGA
VG1245AF+24TGGA
VG1245AG+24TGGA
VG1245AL+24TGGA
VG1245AN+24TGGA
VG1245BG+24TGGA
VG1245BL+24TGGA
VG1245BN+24TGGA
VG1245CL+24TGGA
VG1245CN+24TGGA
VG1245CP+24TGGA
VG1245DN+956GGA
VG1245DP+956GGA
VG1245DR+956GGA
VG1245EP+956GGA
VG1245ER+956GGA
VG1245ES+956GGA
VG1245FR+94JGGA
VG1245FS+94JGGA
VG1245FT+94JGGA
VG1275AD+24TGGA
VG1275AE+24TGGA
VG1275AF+24TGGA
VG1275AG+24TGGA
VG1275AL+24TGGA
VG1275AN+24TGGA
VG1275BG+24TGGA
VG1275BL+24TGGA
VG1275BN+24TGGA
VG1275CL+24TGGA
VG1275CN+24TGGA
VG1275CP+24TGGA
VG1295AD+24TGGA
VG1295AE+24TGGA
VG1295AF+24TGGA
VG1295AG+24TGGA
VG1295AL+24TGGA
VG1295AN+24TGGA
VG1295BG+24TGGA
VG1295BL+24TGGA
VG1295BN+24TGGA
VG1295CL+24TGGA
VG1295CN+24TGGA
VG1295CP+24TGGA

VG1245AD+24TBAA
VG1245AE+24TBAA
VG1245AF+24TBAA
VG1245AG+24TBAA
VG1245AL+24TBAA
VG1245AN+24TBAA
VG1245BG+24TBAA
VG1245BL+24TBAA
VG1245BN+24TBAA
VG1245CL+24TBAA
VG1245CN+24TBAA
VG1245CP+24TBAA
VG1245DN+956BAA
VG1245DP+956BAA
VG1245DR+956BAA
VG1245EP+956BAA
VG1245ER+956BAA
VG1245ES+956BAA
VG1245FR+94JBAA
VG1245FS+94JBAA
VG1245FT+94JBAA
VG1275AD+24TBAA
VG1275AE+24TBAA
VG1275AF+24TBAA
VG1275AG+24TBAA
VG1275AL+24TBAA
VG1275AN+24TBAA
VG1275BG+24TBAA
VG1275BL+24TBAA
VG1275BN+24TBAA
VG1275CL+24TBAA
VG1275CN+24TBAA
VG1275CP+24TBAA
VG1295AD+24TBAA
VG1295AE+24TBAA
VG1295AF+24TBAA
VG1295AG+24TBAA
VG1295AL+24TBAA
VG1295AN+24TBAA
VG1295BG+24TBAA
VG1295BL+24TBAA
VG1295BN+24TBAA
VG1295CL+24TBAA
VG1295CN+24TBAA
VG1295CP+24TBAA

The VA2202 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing the
22T or 24T in the code number to 936 or 956. For example, VG1245AD+22TBGA becomes VG1245AD+936BGA. For M9206
actuators on Sweat or Press fitting end connection valves, field assembly is required using a M9000-520 linkage.
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 16: Two-Way Stainless Steel Trim Ball Valves, Electric Actuators with Switches1
Closeoff: 200 psig
End
Valve
Connection

Size, Cv
in.

Floating

AC 24 V
0 to 10 VDC
Proportional

VA2202-AGB-22 VA2202-GGB-22
M9206-AGC-2
M9206-GGC-2S
M9210-AGC-3
M9210-GGC-3
Spring Return Open Valve Normally Open
VG1245AD
1/2
1.23
VG1245AD+22TAGB VG1245AD+22TGGB
NPT
VG1245AE
VG1245AF
VG1245AG
VG1245AL
VG1245AN
VG1245BG
VG1245BL
VG1245BN
VG1245CL
VG1245CN
VG1245CP
VG1245DN
VG1245DP
VG1245DR
VG1245EP
VG1245ER
VG1245ES
VG1245FR
VG1245FS
VG1245FT

3/4

1-1/4

1-1/2

1.93
2.93
4.73
7.43
11.7
4.73
7.43
11.7
7.43
11.73
18.7
11.73
18.73
29.2
18.73
29.23
46.8
29.23
46.83
73.7

VG1245AE+22TAGB
VG1245AF+22TAGB
VG1245AG+22TAGB
VG1245AL+22TAGB
VG1245AN+22TAGB
VG1245BG+22TAGB
VG1245BL+22TAGB
VG1245BN+22TAGB
VG1245CL+22TAGB
VG1245CN+22TAGB
VG1245CP+22TAGB
VG1245DN+936AGC
VG1245DP+936AGC
VG1245DR+936AGC
VG1245EP+936AGC
VG1245ER+936AGC
VG1245ES+936AGC
VG1245FR+92JAGC
VG1245FS+92JAGC
VG1245FT+92JAGC

VG1245AE+22TGGB
VG1245AF+22TGGB
VG1245AG+22TGGB
VG1245AL+22TGGB
VG1245AN+22TGGB
VG1245BG+22TGGB
VG1245BL+22TGGB
VG1245BN+22TGGB
VG1245CL+22TGGB
VG1245CN+22TGGB
VG1245CP+22TGGB
VG1245DN+936GGC
VG1245DP+936GGC
VG1245DR+936GGC
VG1245EP+936GGC
VG1245ER+936GGC
VG1245ES+936GGC
VG1245FR+92JGGC
VG1245FS+92JGGC
VG1245FT+92JGGC

Spring Return Closed Valve Normally Closed


VG1245AD
1/2
1.23
VG1245AD+24TAGB VG1245AD+24TGGB
NPT
VG1245AE
VG1245AF
VG1245AG
VG1245AL
VG1245AN
VG1245BG
VG1245BL
VG1245BN
VG1245CL
VG1245CN
VG1245CP
VG1245DN
VG1245DP
VG1245DR
VG1245EP
VG1245ER
VG1245ES
VG1245FR
VG1245FS
VG1245FT

1.
2.

3.

3/4

1-1/4

1-1/2

1.93
2.93
4.73
7.43
11.7
4.73
7.43
11.7
7.43
11.73
18.7
11.73
18.73
29.2
18.73
29.23
46.8
29.23
46.83
73.7

VG1245AE+24TAGB
VG1245AF+24TAGB
VG1245AG+24TAGB
VG1245AL+24TAGB
VG1245AN+24TAGB
VG1245BG+24TAGB
VG1245BL+24TAGB
VG1245BN+24TAGB
VG1245CL+24TAGB
VG1245CN+24TAGB
VG1245CP+24TAGB
VG1245DN+956AGC
VG1245DP+956AGC
VG1245DR+956AGC
VG1245EP+956AGC
VG1245ER+956AGC
VG1245ES+956AGC
VG1245FR+94JAGC
VG1245FS+94JAGC
VG1245FT+94JAGC

VG1245AE+24TGGB
VG1245AF+24TGGB
VG1245AG+24TGGB
VG1245AL+24TGGB
VG1245AN+24TGGB
VG1245BG+24TGGB
VG1245BL+24TGGB
VG1245BN+24TGGB
VG1245CL+24TGGB
VG1245CN+24TGGB
VG1245CP+24TGGB
VG1245DN+956GGC
VG1245DP+956GGC
VG1245DR+956GGC
VG1245EP+956GGC
VG1245ER+956GGC
VG1245ES+956GGC
VG1245FR+94JGGC
VG1245FS+94JGGC
VG1245FT+94JGGC

On/Off

AC 120 V
On/Off

VA2202-BGB-22 VA2202-BAB-22
M9206-BGB-2S M9206-BAB-2S
M9210-BGC-3
M9210-BAC-3
VG1245AD+22TBGB
VG1245AE+22TBGB
VG1245AF+22TBGB
VG1245AG+22TBGB
VG1245AL+22TBGB
VG1245AN+22TBGB
VG1245BG+22TBGB
VG1245BL+22TBGB
VG1245BN+22TBGB
VG1245CL+22TBGB
VG1245CN+22TBGB
VG1245CP+22TBGB
VG1245DN+936BGB
VG1245DP+936BGB
VG1245DR+936BGB
VG1245EP+936BGB
VG1245ER+936BGB
VG1245ES+936BGB
VG1245FR+92JBGC
VG1245FS+92JBGC
VG1245FT+92JBGC

VG1245AD+22TBAB
VG1245AE+22TBAB
VG1245AF+22TBAB
VG1245AG+22TBAB
VG1245AL+22TBAB
VG1245AN+22TBAB
VG1245BG+22TBAB
VG1245BL+22TBAB
VG1245BN+22TBAB
VG1245CL+22TBAB
VG1245CN+22TBAB
VG1245CP+22TBAB
VG1245DN+936BAB
VG1245DP+936BAB
VG1245DR+936BAB
VG1245EP+936BAB
VG1245ER+936BAB
VG1245ES+936BAB
VG1245FR+92JBAC
VG1245FS+92JBAC
VG1245FT+92JBAC

VG1245AD+24TBGB
VG1245AE+24TBGB
VG1245AF+24TBGB
VG1245AG+24TBGB
VG1245AL+24TBGB
VG1245AN+24TBGB
VG1245BG+24TBGB
VG1245BL+24TBGB
VG1245BN+24TBGB
VG1245CL+24TBGB
VG1245CN+24TBGB
VG1245CP+24TBGB
VG1245DN+956BGB
VG1245DP+956BGB
VG1245DR+956BGB
VG1245EP+956BGB
VG1245ER+956BGB
VG1245ES+956BGB
VG1245FR+94JBGC
VG1245FS+94JBGC
VG1245FT+94JBGC

VG1245AD+24TBAB
VG1245AE+24TBAB
VG1245AF+24TBAB
VG1245AG+24TBAB
VG1245AL+24TBAB
VG1245AN+24TBAB
VG1245BG+24TBAB
VG1245BL+24TBAB
VG1245BN+24TBAB
VG1245CL+24TBAB
VG1245CN+24TBAB
VG1245CP+24TBAB
VG1245DN+956BAB
VG1245DP+956BAB
VG1245DR+956BAB
VG1245EP+956BAB
VG1245ER+956BAB
VG1245ES+956BAB
VG1245FR+94JBAC
VG1245FS+94JBAC
VG1245FT+94JBAC

VA2202-xxB and M9206-xxB have a single end switch. M9210-xGC-3 has two end switches.
The VA2202 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing
22T or 24T in the code number to 936 or 956. For example, VG1245AD+22TBGB becomes VG1245AD+936BGB. For
M9206 actuators on Sweat or Press fitting end connection valves, field assembly is required using a M9000-520 linkage.
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

17

Table 17: Two-Way Stainless Steel Trim Ball Valves, Electric Actuators without Switches, Non-Spring
Return (Part 1 of 2)
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

18

VG1245AD
VG1245AE
VG1245AF
VG1245AG
VG1245AL
VG1245AN
VG1245BG
VG1245BL
VG1245BN
VG1245CL
VG1245CN
VG1245CP
VG1245DN
VG1245DP
VG1245DR
VG1245EP
VG1245ER
VG1245ES
VG1245FR
VG1245FS
VG1245FT
VG1275AD
VG1275AE
VG1275AF
VG1275AG
VG1275AL
VG1275AN
VG1275BG
VG1275BL
VG1275BN
VG1275CL
VG1275CN
VG1275CP

Size, Cv
in.

1.23
1.93
2.93
4.73
7.43
11.7
3/4
4.73
7.43
11.7
1
7.43
11.73
18.7
1-1/4 11.73
18.73
29.2
1-1/2 18.73
29.23
46.8
2
29.23
46.83
73.7
1/2
1.23
1.93
2.93
4.73
7.43
11.7
3/4
4.73
7.43
11.7
1
7.43
11.73
18.7
1/2

On/Off (Floating)
without Timeout1

AC 24 V
On/Off (Floating) with 0 to 10 VDC
Timeout
Proportional

VA9104-AGA-xS2
M9106-AGA-2
M9109-AGA-2

VA9104-IGA-xS2
M9106-IGA-2

VA9104-GGA-xS2
M9106-GGA-2
M9109-GGA-2

VG1245AD+9T4AGA4
VG1245AE+9T4AGA4
VG1245AF+9T4AGA4
VG1245AG+9T4AGA4
VG1245AL+9T4AGA4
VG1245AN+9T4AGA4
VG1245BG+9T4AGA4
VG1245BL+9T4AGA4
VG1245BN+9T4AGA4
VG1245CL+9T4AGA4
VG1245CN+9T4AGA4
VG1245CP+9T4AGA4
VG1245DN+906AGA
VG1245DP+906AGA
VG1245DR+906AGA
VG1245EP+906AGA
VG1245ER+906AGA
VG1245ES+906AGA
VG1245FR+909AGA
VG1245FS+909AGA
VG1245FT+909AGA
VG1275AD+9T4AGA4
VG1275AE+9T4AGA4
VG1275AF+9T4AGA4
VG1275AG+9T4AGA4
VG1275AL+9T4AGA4
VG1275AN+9T4AGA4
VG1275BG+9T4AGA4
VG1275BL+9T4AGA4
VG1275BN+9T4AGA4
VG1275CL+9T4AGA4
VG1275CN+9T4AGA4
VG1275CP+9T4AGA4

VG1245AD+9T4IGA4
VG1245AE+9T4IGA4
VG1245AF+9T4IGA4
VG1245AG+9T4IGA4
VG1245AL+9T4IGA4
VG1245AN+9T4IGA4
VG1245BG+9T4IGA4
VG1245BL+9T4IGA4
VG1245BN+9T4IGA4
VG1245CL+9T4IGA4
VG1245CN+9T4IGA4
VG1245CP+9T4IGA4
VG1245DN+906IGA
VG1245DP+906IGA
VG1245DR+906IGA
VG1245EP+906IGA
VG1245ER+906IGA
VG1245ES+906IGA

VG1275AD+9T4IGA4
VG1275AE+9T4IGA4
VG1275AF+9T4IGA4
VG1275AG+9T4IGA4
VG1275AL+9T4IGA4
VG1275AN+9T4IGA4
VG1275BG+9T4IGA4
VG1275BL+9T4IGA4
VG1275BN+9T4IGA4
VG1275CL+9T4IGA4
VG1275CN+9T4IGA4
VG1275CP+9T4IGA4

VG1245AD+9T4GGA4
VG1245AE+9T4GGA4
VG1245AF+9T4GGA4
VG1245AG+9T4GGA4
VG1245AL+9T4GGA4
VG1245AN+9T4GGA4
VG1245BG+9T4GGA4
VG1245BL+9T4GGA4
VG1245BN+9T4GGA4
VG1245CL+9T4GGA4
VG1245CN+9T4GGA4
VG1245CP+9T4GGA4
VG1245DN+906GGA
VG1245DP+906GGA
VG1245DR+906GGA
VG1245EP+906GGA
VG1245ER+906GGA
VG1245ES+906GGA
VG1245FR+909GGA
VG1245FS+909GGA
VG1245FT+909GGA
VG1275AD+9T4GGA4
VG1275AE+9T4GGA4
VG1275AF+9T4GGA4
VG1275AG+9T4GGA4
VG1275AL+9T4GGA4
VG1275AN+9T4GGA4
VG1275BG+9T4GGA4
VG1275BL+9T4GGA4
VG1275BN+9T4GGA4
VG1275CL+9T4GGA4
VG1275CN+9T4GGA4
VG1275CP+9T4GGA4

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 17: Two-Way Stainless Steel Trim Ball Valves, Electric Actuators without Switches, Non-Spring
Return (Part 2 of 2)
Closeoff: 200 psig
End
Valve
Connection

Press

1.
2.

3.
4.

VG1295AD
VG1295AE
VG1295AF
VG1295AG
VG1295AL
VG1295AN
VG1295BG
VG1295BL
VG1295BN
VG1295CL
VG1295CN
VG1295CP

Size, Cv
in.

1/2

3/4

1.23
1.93
2.93
4.73
7.43
11.7
4.73
7.43
11.7
7.43
11.73
18.7

On/Off (Floating)
without Timeout1

AC 24 V
On/Off (Floating) with 0 to 10 VDC
Timeout
Proportional

VA9104-AGA-xS2
M9106-AGA-2
M9109-AGA-2

VA9104-IGA-xS2
M9106-IGA-2

VA9104-GGA-xS2
M9106-GGA-2
M9109-GGA-2

VG1295AD+9T4AGA4
VG1295AE+9T4AGA4
VG1295AF+9T4AGA4
VG1295AG+9T4AGA4
VG1295AL+9T4AGA4
VG1295AN+9T4AGA4
VG1295BG+9T4AGA4
VG1295BL+9T4AGA4
VG1295BN+9T4AGA4
VG1295CL+9T4AGA4
VG1295CN+9T4AGA4
VG1295CP+9T4AGA4

VG1295AD+9T4IGA4
VG1295AE+9T4IGA4
VG1295AF+9T4IGA4
VG1295AG+9T4IGA4
VG1295AL+9T4IGA4
VG1295AN+9T4IGA4
VG1295BG+9T4IGA4
VG1295BL+9T4IGA4
VG1295BN+9T4IGA4
VG1295CL+9T4IGA4
VG1295CN+9T4IGA4
VG1295CP+9T4IGA4

VG1295AD+9T4GGA4
VG1295AE+9T4GGA4
VG1295AF+9T4GGA4
VG1295AG+9T4GGA4
VG1295AL+9T4GGA4
VG1295AN+9T4GGA4
VG1295BG+9T4GGA4
VG1295BL+9T4GGA4
VG1295BN+9T4GGA4
VG1295CL+9T4GGA4
VG1295CN+9T4GGA4
VG1295CP+9T4GGA4

To avoid excessive wear or drive time on the motor for the AGx models, use a controller or software that provides a timeout
function to remove the signal at the end of rotation (stall).
The VA9104 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing
9T4 in the code number to 906. For example, VG1245AD+9T4IGA becomes VG1245AD+906IGA. For M9206 actuators on
Sweat or Press fitting end connection valves, field assembly is required using a M9000-520 linkage.
Cv has a characterizing disk.
Code numbers shown are for a VA9104-xGA-3S actuator with M3 screw terminals. To specify a 48-in. plenum-rated cable,
change 9T4 to 9A4 in the code number for a VA9104-xGA-2S actuator. For example, VG1241AD+9T4AGA becomes
VG1241AD+9A4AGA.

VG1000 Series Forged Brass Ball Valves Product Bulletin

19

Table 18: Two-Way Stainless Steel Trim Ball Valves, Electric Actuators with Switches, Non-Spring Return
Closeoff: 200 psig
End
Valve
Connection

NPT

1.
2.

20

VG1245AD
VG1245AE
VG1245AF
VG1245AG
VG1245AL
VG1245AN
VG1245BG
VG1245BL
VG1245BN
VG1245CL
VG1245CN
VG1245CP
VG1245DN
VG1245DP
VG1245DR
VG1245EP
VG1245ER
VG1245ES
VG1245FR
VG1245FS
VG1245FT

Size, Cv
in.

1.22
1.92
2.92
4.72
7.42
11.7
3/4
4.72
7.42
11.7
1
7.42
11.72
18.7
1-1/4 11.72
18.72
29.2
1-1/2 18.72
29.22
46.8
2
29.22
46.82
73.7
1/2

On/Off (Floating)
without Timeout1
M9106-AGC-2
M9109-AGC-2
VG1245AD+906AGC
VG1245AE+906AGC
VG1245AF+906AGC
VG1245AG+906AGC
VG1245AL+906AGC
VG1245AN+906AGC
VG1245BG+906AGC
VG1245BL+906AGC
VG1245BN+906AGC
VG1245CL+906AGC
VG1245CN+906AGC
VG1245CP+906AGC
VG1245DN+906AGC
VG1245DP+906AGC
VG1245DR+906AGC
VG1245EP+906AGC
VG1245ER+906AGC
VG1245ES+906AGC
VG1245FR+909AGC
VG1245FS+909AGC
VG1245FT+909AGC

AC 24 V
On/Off (Floating) with 0 to 10 VDC
Timeout
Proportional
M9106-IGC-2

M9106-GGC-2
M9109-GGC-2

VG1245AD+906IGC
VG1245AE+906IGC
VG1245AF+906IGC
VG1245AG+906IGC
VG1245AL+906IGC
VG1245AN+906IGC
VG1245BG+906IGC
VG1245BL+906IGC
VG1245BN+906IGC
VG1245CL+906IGC
VG1245CN+906IGC
VG1245CP+906IGC
VG1245DN+906IGC
VG1245DP+906IGC
VG1245DR+906IGC
VG1245EP+906IGC
VG1245ER+906IGC
VG1245ES+906IGC

VG1245AD+906GGC
VG1245AE+906GGC
VG1245AF+906GGC
VG1245AG+906GGC
VG1245AL+906GGC
VG1245AN+906GGC
VG1245BG+906GGC
VG1245BL+906GGC
VG1245BN+906GGC
VG1245CL+906GGC
VG1245CN+906GGC
VG1245CP+906GGC
VG1245DN+906GGC
VG1245DP+906GGC
VG1245DR+906GGC
VG1245EP+906GGC
VG1245ER+906GGC
VG1245ES+906GGC
VG1245FR+909GGC
VG1245FS+909GGC
VG1245FT+909GGC

To avoid excessive wear or drive time on the motor for the AGx models, use a controller or software that provides a timeout
function to remove the signal at the end of rotation (stall).
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 19: Three-Way Stainless Steel Trim Ball Valves, Electric Actuators without Switches, Spring Return
Counterclockwise, Port A (Coil) Open
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.
2.

VG1845AD
VG1845AE
VG1845AF
VG1845AG
VG1845AL
VG1845AN
VG1845BG
VG1845BL
VG1845BN
VG1845CL
VG1845CN
VG1845CP
VG1845DN
VG1845DP
VG1845DR
VG1845EP
VG1845ER
VG1845ES
VG1845FR
VG1845FS
VG1845FT
VG1875AD
VG1875AE
VG1875AF
VG1875AG
VG1875AL
VG1875AN
VG1875BG
VG1875BL
VG1875BN
VG1875CL
VG1875CN
VG1875CP
VG1895AD
VG1895AE
VG1895AF
VG1895AG
VG1895AL
VG1895AN
VG1895BG
VG1895BL
VG1895BN
VG1895CL
VG1895CN
VG1895CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
11.72
18.72
29.2
18.72
29.22
46.8
29.22
46.82
73.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7

Floating

AC 24 V
0 to 10 VDC
Proportional

On/Off

AC 120 V
On/Off

VA2202-AGA-21 VA2202-GGA-21
M9206-AGC-2
M9206-GGA-2S
M9209-AGC-2
M9210-GGA-3

VA2202-BGA-21 VA2202-BAA-21
M9206-BGA-2S M9206-BAA-2S
M9210-BGA-3
M9210-BAA-3

VG1845AD+22TAGA
VG1845AE+22TAGA
VG1845AF+22TAGA
VG1845AG+22TAGA
VG1845AL+22TAGA
VG1845AN+22TAGA
VG1845BG+22TAGA
VG1845BL+22TAGA
VG1845BN+22TAGA
VG1845CL+22TAGA
VG1845CN+22TAGA
VG1845CP+22TAGA
VG1845DN+936AGA
VG1845DP+936AGA
VG1845DR+936AGA
VG1845EP+936AGA
VG1845ER+936AGA
VG1845ES+936AGA
VG1845FR+92JAGA
VG1845FS+92JAGA
VG1845FT+92JAGA
VG1875AD+22TAGA
VG1875AE+22TAGA
VG1875AF+22TAGA
VG1875AG+22TAGA
VG1875AL+22TAGA
VG1875AN+22TAGA
VG1875BG+22TAGA
VG1875BL+22TAGA
VG1875BN+22TAGA
VG1875CL+22TAGA
VG1875CN+22TAGA
VG1875CP+22TAGA
VG1895AD+22TAGA
VG1895AE+22TAGA
VG1895AF+22TAGA
VG1895AG+22TAGA
VG1895AL+22TAGA
VG1895AN+22TAGA
VG1895BG+22TAGA
VG1895BL+22TAGA
VG1895BN+22TAGA
VG1895CL+22TAGA
VG1895CN+22TAGA
VG1895CP+22TAGA

VG1845AD+22TBGA
VG1845AE+22TBGA
VG1845AF+22TBGA
VG1845AG+22TBGA
VG1845AL+22TBGA
VG1845AN+22TBGA
VG1845BG+22TBGA
VG1845BL+22TBGA
VG1845BN+22TBGA
VG1845CL+22TBGA
VG1845CN+22TBGA
VG1845CP+22TBGA
VG1845DN+936BGA
VG1845DP+936BGA
VG1845DR+936BGA
VG1845EP+936BGA
VG1845ER+936BGA
VG1845ES+936BGA
VG1845FR+92JBGA
VG1845FS+92JBGA
VG1845FT+92JBGA
VG1875AD+22TBGA
VG1875AE+22TBGA
VG1875AF+22TBGA
VG1875AG+22TBGA
VG1875AL+22TBGA
VG1875AN+22TBGA
VG1875BG+22TBGA
VG1875BL+22TBGA
VG1875BN+22TBGA
VG1875CL+22TBGA
VG1875CN+22TBGA
VG1875CP+22TBGA
VG1895AD+22TBGA
VG1895AE+22TBGA
VG1895AF+22TBGA
VG1895AG+22TBGA
VG1895AL+22TBGA
VG1895AN+22TBGA
VG1895BG+22TBGA
VG1895BL+22TBGA
VG1895BN+22TBGA
VG1895CL+22TBGA
VG1895CN+22TBGA
VG1895CP+22TBGA

VG1845AD+22TGGA
VG1845AE+22TGGA
VG1845AF+22TGGA
VG1845AG+22TGGA
VG1845AL+22TGGA
VG1845AN+22TGGA
VG1845BG+22TGGA
VG1845BL+22TGGA
VG1845BN+22TGGA
VG1845CL+22TGGA
VG1845CN+22TGGA
VG1845CP+22TGGA
VG1845DN+936GGA
VG1845DP+936GGA
VG1845DR+936GGA
VG1845EP+936GGA
VG1845ER+936GGA
VG1845ES+936GGA
VG1845FR+92JGGA
VG1845FS+92JGGA
VG1845FT+92JGGA
VG1875AD+22TGGA
VG1875AE+22TGGA
VG1875AF+22TGGA
VG1875AG+22TGGA
VG1875AL+22TGGA
VG1875AN+22TGGA
VG1875BG+22TGGA
VG1875BL+22TGGA
VG1875BN+22TGGA
VG1875CL+22TGGA
VG1875CN+22TGGA
VG1875CP+22TGGA
VG1895AD+22TGGA
VG1895AE+22TGGA
VG1895AF+22TGGA
VG1895AG+22TGGA
VG1895AL+22TGGA
VG1895AN+22TGGA
VG1895BG+22TGGA
VG1895BL+22TGGA
VG1895BN+22TGGA
VG1895CL+22TGGA
VG1895CN+22TGGA
VG1895CP+22TGGA

VG1845AD+22TBAA
VG1845AE+22TBAA
VG1845AF+22TBAA
VG1845AG+22TBAA
VG1845AL+22TBAA
VG1845AN+22TBAA
VG1845BG+22TBAA
VG1845BL+22TBAA
VG1845BN+22TBAA
VG1845CL+22TBAA
VG1845CN+22TBAA
VG1845CP+22TBAA
VG1845DN+936BAA
VG1845DP+936BAA
VG1845DR+936BAA
VG1845EP+936BAA
VG1845ER+936BAA
VG1845ES+936BAA
VG1845FR+92JBAA
VG1845FS+92JBAA
VG1845FT+92JBAA
VG1875AD+22TBAA
VG1875AE+22TBAA
VG1875AF+22TBAA
VG1875AG+22TBAA
VG1875AL+22TBAA
VG1875AN+22TBAA
VG1875BG+22TBAA
VG1875BL+22TBAA
VG1875BN+22TBAA
VG1875CL+22TBAA
VG1875CN+22TBAA
VG1875CP+22TBAA
VG1895AD+22TBAA
VG1895AE+22TBAA
VG1895AF+22TBAA
VG1895AG+22TBAA
VG1895AL+22TBAA
VG1895AN+22TBAA
VG1895BG+22TBAA
VG1895BL+22TBAA
VG1895BN+22TBAA
VG1895CL+22TBAA
VG1895CN+22TBAA
VG1895CP+22TBAA

The VA2202 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing
22T or 24T in the code number to 936 or 956. For example, VG1845AD+22TBGA becomes VG1845AD+936BGA.
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

21

Table 20: Three-Way Stainless Steel Trim Ball Valves, Electric Actuators without Switches, Spring Return
Clockwise, Port B (Bypass) Open
Closeoff: 200 psig
End
Valve
Connection

NPT

Sweat

Press

1.
2.

22

VG1845AD
VG1845AE
VG1845AF
VG1845AG
VG1845AL
VG1845AN
VG1845BG
VG1845BL
VG1845BN
VG1845CL
VG1845CN
VG1845CP
VG1845DN
VG1845DP
VG1845DR
VG1845EP
VG1845ER
VG1845ES
VG1845FR
VG1845FS
VG1845FT
VG1875AD
VG1875AE
VG1875AF
VG1875AG
VG1875AL
VG1875AN
VG1875BG
VG1875BL
VG1875BN
VG1875CL
VG1875CN
VG1875CP
VG1895AD
VG1895AE
VG1895AF
VG1895AG
VG1895AL
VG1895AN
VG1895BG
VG1895BL
VG1895BN
VG1895CL
VG1895CN
VG1895CP

Size, Cv
in.

1/2

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
11.72
18.72
29.2
18.72
29.22
46.8
29.22
46.82
73.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7
1.22
1.92
2.92
4.72
7.42
11.7
4.72
7.42
11.7
7.42
11.72
18.7

Floating

AC 24 V
0 to 10 VDC
Proportional

On/Off

AC 120 V
On/Off

VA2202-AGA-21 VA2202-GGA-21
M9206-AGC-2
M9206-GGA-2S
M9209-AGC-2
M9210-GGA-3

VA2202-BGA-21 VA2202-BAA-21
M9206-BGA-2S M9206-BAA-2S
M9210-BGA-3
M9210-BAA-3

VG1845AD+24TAGA
VG1845AE+24TAGA
VG1845AF+24TAGA
VG1845AG+24TAGA
VG1845AL+24TAGA
VG1845AN+24TAGA
VG1845BG+24TAGA
VG1845BL+24TAGA
VG1845BN+24TAGA
VG1845CL+24TAGA
VG1845CN+24TAGA
VG1845CP+24TAGA
VG1845DN+956AGA
VG1845DP+956AGA
VG1845DR+956AGA
VG1845EP+956AGA
VG1845ER+956AGA
VG1845ES+956AGA
VG1845FR+94JAGA
VG1845FS+94JAGA
VG1845FT+94JAGA
VG1875AD+24TAGA
VG1875AE+24TAGA
VG1875AF+24TAGA
VG1875AG+24TAGA
VG1875AL+24TAGA
VG1875AN+24TAGA
VG1875BG+24TAGA
VG1875BL+24TAGA
VG1875BN+24TAGA
VG1875CL+24TAGA
VG1875CN+24TAGA
VG1875CP+24TAGA
VG1895AD+24TAGA
VG1895AE+24TAGA
VG1895AF+24TAGA
VG1895AG+24TAGA
VG1895AL+24TAGA
VG1895AN+24TAGA
VG1895BG+24TAGA
VG1895BL+24TAGA
VG1895BN+24TAGA
VG1895CL+24TAGA
VG1895CN+24TAGA
VG1895CP+24TAGA

VG1845AD+24TBGA
VG1845AE+24TBGA
VG1845AF+24TBGA
VG1845AG+24TBGA
VG1845AL+24TBGA
VG1845AN+24TBGA
VG1845BG+24TBGA
VG1845BL+24TBGA
VG1845BN+24TBGA
VG1845CL+24TBGA
VG1845CN+24TBGA
VG1845CP+24TBGA
VG1845DN+956BGA
VG1845DP+956BGA
VG1845DR+956BGA
VG1845EP+956BGA
VG1845ER+956BGA
VG1845ES+956BGA
VG1845FR+94JBGA
VG1845FS+94JBGA
VG1845FT+94JBGA
VG1875AD+24TBGA
VG1875AE+24TBGA
VG1875AF+24TBGA
VG1875AG+24TBGA
VG1875AL+24TBGA
VG1875AN+24TBGA
VG1875BG+24TBGA
VG1875BL+24TBGA
VG1875BN+24TBGA
VG1875CL+24TBGA
VG1875CN+24TBGA
VG1875CP+24TBGA
VG1895AD+24TBGA
VG1895AE+24TBGA
VG1895AF+24TBGA
VG1895AG+24TBGA
VG1895AL+24TBGA
VG1895AN+24TBGA
VG1895BG+24TBGA
VG1895BL+24TBGA
VG1895BN+24TBGA
VG1895CL+24TBGA
VG1895CN+24TBGA
VG1895CP+24TBGA

VG1845AD+24TGGA
VG1845AE+24TGGA
VG1845AF+24TGGA
VG1845AG+24TGGA
VG1845AL+24TGGA
VG1845AN+24TGGA
VG1845BG+24TGGA
VG1845BL+24TGGA
VG1845BN+24TGGA
VG1845CL+24TGGA
VG1845CN+24TGGA
VG1845CP+24TGGA
VG1845DN+956GGA
VG1845DP+956GGA
VG1845DR+956GGA
VG1845EP+956GGA
VG1845ER+956GGA
VG1845ES+956GGA
VG1845FR+94JGGA
VG1845FS+94JGGA
VG1845FT+94JGGA
VG1875AD+24TGGA
VG1875AE+24TGGA
VG1875AF+24TGGA
VG1875AG+24TGGA
VG1875AL+24TGGA
VG1875AN+24TGGA
VG1875BG+24TGGA
VG1875BL+24TGGA
VG1875BN+24TGGA
VG1875CL+24TGGA
VG1875CN+24TGGA
VG1875CP+24TGGA
VG1895AD+24TGGA
VG1895AE+24TGGA
VG1895AF+24TGGA
VG1895AG+24TGGA
VG1895AL+24TGGA
VG1895AN+24TGGA
VG1895BG+24TGGA
VG1895BL+24TGGA
VG1895BN+24TGGA
VG1895CL+24TGGA
VG1895CN+24TGGA
VG1895CP+24TGGA

VG1845AD+24TBAA
VG1845AE+24TBAA
VG1845AF+24TBAA
VG1845AG+24TBAA
VG1845AL+24TBAA
VG1845AN+24TBAA
VG1845BG+24TBAA
VG1845BL+24TBAA
VG1845BN+24TBAA
VG1845CL+24TBAA
VG1845CN+24TBAA
VG1845CP+24TBAA
VG1845DN+956BAA
VG1845DP+956BAA
VG1845DR+956BAA
VG1845EP+956BAA
VG1845ER+956BAA
VG1845ES+956BAA
VG1845FR+94JBAA
VG1845FS+94JBAA
VG1845FT+94JBAA
VG1875AD+24TBAA
VG1875AE+24TBAA
VG1875AF+24TBAA
VG1875AG+24TBAA
VG1875AL+24TBAA
VG1875AN+24TBAA
VG1875BG+24TBAA
VG1875BL+24TBAA
VG1875BN+24TBAA
VG1875CL+24TBAA
VG1875CN+24TBAA
VG1875CP+24TBAA
VG1895AD+24TBAA
VG1895AE+24TBAA
VG1895AF+24TBAA
VG1895AG+24TBAA
VG1895AL+24TBAA
VG1895AN+24TBAA
VG1895BG+24TBAA
VG1895BL+24TBAA
VG1895BN+24TBAA
VG1895CL+24TBAA
VG1895CN+24TBAA
VG1895CP+24TBAA

The VA2202 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing
22T or 24T in the code number to 936 or 956. For example, VG1845AD+22TBGA becomes VG1845AD+936BGA.
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Table 21: Three-Way Stainless Steel Trim Ball Valves, Electric Actuators with Switches, Spring Return1
Closeoff: 200 psig
End
Valve
Connection

Size, Cv
in.

Floating

AC 24 V
0 to 10 VDC
Proportional

VA2202-AGB-22
M9206-AGC-2
M9210-AGC-3

VA2202-GGB-22 VA2202-BGB-22
M9206-GGC-2S M9206-BGB-2S
M9210-GGC-2
M9210-BGC-2

VA2202-BAB-22
M9206-BAB-2S
M9210-BAC-2

VG1845AD+22TGGB
VG1845AE+22TGGB
VG1845AF+22TGGB
VG1845AG+22TGGB
VG1845AL+22TGGB
VG1845AN+22TGGB
VG1845BG+22TGGB
VG1845BL+22TGGB
VG1845BN+22TGGB
VG1845CL+22TGGB
VG1845CN+22TGGB
VG1845CP+22TGGB
VG1845DN+936GGC
VG1845DP+936GGC
VG1845DR+936GGC
VG1845EP+936GGC
VG1845ER+936GGC
VG1845ES+936GGC
VG1845FR+92JGGC
VG1845FS+92JGGC
VG1845FT+92JGGC

VG1845AD+22TBGB
VG1845AE+22TBGB
VG1845AF+22TBGB
VG1845AG+22TBGB
VG1845AL+22TBGB
VG1845AN+22TBGB
VG1845BG+22TBGB
VG1845BL+22TBGB
VG1845BN+22TBGB
VG1845CL+22TBGB
VG1845CN+22TBGB
VG1845CP+22TBGB
VG1845DN+936BGB
VG1845DP+936BGB
VG1845DR+936BGB
VG1845EP+936BGB
VG1845ER+936BGB
VG1845ES+936BGB
VG1845FR+92JBGC
VG1845FS+92JBGC
VG1845FT+92JBGC

VG1845AD+22TBAB
VG1845AE+22TBAB
VG1845AF+22TBAB
VG1845AG+22TBAB
VG1845AL+22TBAB
VG1845AN+22TBAB
VG1845BG+22TBAB
VG1845BL+22TBAB
VG1845BN+22TBAB
VG1845CL+22TBAB
VG1845CN+22TBAB
VG1845CP+22TBAB
VG1845DN+936BAB
VG1845DP+936BAB
VG1845DR+936BAB
VG1845EP+936BAB
VG1845ER+936BAB
VG1845ES+936BAB
VG1845FR+92JBAC
VG1845FS+92JBAC
VG1845FT+92JBAC

VG1845AD+24TGGB
VG1845AE+24TGGB
VG1845AF+24TGGB
VG1845AG+24TGGB
VG1845AL+24TGGB
VG1845AN+24TGGB
VG1845BG+24TGGB
VG1845BL+24TGGB
VG1845BN+24TGGB
VG1845CL+24TGGB
VG1845CN+24TGGB
VG1845CP+24TGGB
VG1845DN+956GGC
VG1845DP+956GGC
VG1845DR+956GGC
VG1845EP+956GGC
VG1845ER+956GGC
VG1845ES+956GGC
VG1845FR+94JGGC
VG1845FS+94JGGC
VG1845FT+94JGGC

VG1845AD+24TBGB
VG1845AE+24TBGB
VG1845AF+24TBGB
VG1845AG+24TBGB
VG1845AL+24TBGB
VG1845AN+24TBGB
VG1845BG+24TBGB
VG1845BL+24TBGB
VG1845BN+24TBGB
VG1845CL+24TBGB
VG1845CN+24TBGB
VG1845CP+24TBGB
VG1845DN+956BGB
VG1845DP+956BGB
VG1845DR+956BGB
VG1845EP+956BGB
VG1845ER+956BGB
VG1845ES+956BGB
VG1845FR+94JBGC
VG1845FS+94JBGC
VG1845FT+94JBGC

VG1845AD+24TBAB
VG1845AE+24TBAB
VG1845AF+24TBAB
VG1845AG+24TBAB
VG1845AL+24TBAB
VG1845AN+24TBAB
VG1845BG+24TBAB
VG1845BL+24TBAB
VG1845BN+24TBAB
VG1845CL+24TBAB
VG1845CN+24TBAB
VG1845CP+24TBAB
VG1845DN+956BAB
VG1845DP+956BAB
VG1845DR+956BAB
VG1845EP+956BAB
VG1845ER+956BAB
VG1845ES+956BAB
VG1845FR+94JBAC
VG1845FS+94JBAC
VG1845FT+94JBAC

Spring Return Counterclockwise Port A (Coil) Open


VG1845AD 1/2
1.2/0.73
VG1845AD+22TAGB
NPT
VG1845AE
VG1845AF
VG1845AG
VG1845AL
VG1845AN
VG1845BG
VG1845BL
VG1845BN
VG1845CL
VG1845CN
VG1845CP
VG1845DN
VG1845DP
VG1845DR
VG1845EP
VG1845ER
VG1845ES
VG1845FR
VG1845FS
VG1845FT

3/4

1-1/4

1-1/2

1.9/1.23
2.9/1.93
4.7/2.93
7.4/4.73
11.7/5.8
4.7/2.93
7.4/4.73
11.7/5.8
7.4/4.73
11.7/7.43
18.7/9.4
11.7/7.43
18.7/11.73
29.2/14.6
18.7/11.73
29.2/18.73
46.8/23.4
29.2/18.73
46.8/29.23
73.7/36.8

VG1845AE+22TAGB
VG1845AF+22TAGB
VG1845AG+22TAGB
VG1845AL+22TAGB
VG1845AN+22TAGB
VG1845BG+22TAGB
VG1845BL+22TAGB
VG1845BN+22TAGB
VG1845CL+22TAGB
VG1845CN+22TAGB
VG1845CP+22TAGB
VG1845DN+936AGC
VG1845DP+936AGC
VG1845DR+936AGC
VG1845EP+936AGC
VG1845ER+936AGC
VG1845ES+936AGC
VG1845FR+92JAGC
VG1845FS+92JAGC
VG1845FT+92JAGC

Spring Return Clockwise Port B (Bypass) Open


VG1845AD 1/2
1.2/0.73
VG1845AD+24TAGB
NPT
VG1845AE
VG1845AF
VG1845AG
VG1845AL
VG1845AN
VG1845BG
VG1845BL
VG1845BN
VG1845CL
VG1845CN
VG1845CP
VG1845DN
VG1845DP
VG1845DR
VG1845EP
VG1845ER
VG1845ES
VG1845FR
VG1845FS
VG1845FT

1.
2.

3/4

1-1/4

1-1/2

1.9/1.23
2.9/1.93
4.7/2.93
7.4/4.73
11.7/5.8
4.7/2.93
7.4/4.73
11.7/5.8
7.4/4.73
11.7/7.43
18.7/9.4
11.7/7.43
18.7/11.73
29.2/14.6
18.7/11.73
29.2/18.73
46.8/23.4
29.2/18.73
46.8/29.23
73.7/36.8

VG1845AE+24TAGB
VG1845AF+24TAGB
VG1845AG+24TAGB
VG1845AL+24TAGB
VG1845AN+24TAGB
VG1845BG+24TAGB
VG1845BL+24TAGB
VG1845BN+24TAGB
VG1845CL+24TAGB
VG1845CN+24TAGB
VG1845CP+24TAGB
VG1845DN+956AGC
VG1845DP+956AGC
VG1845DR+956AGC
VG1845EP+956AGC
VG1845ER+956AGC
VG1845ES+956AGC
VG1845FR+94JAGC
VG1845FS+94JAGC
VG1845FT+94JAGC

On/Off

AC 120 V
On/Off

VA2202-xxB and M9206-xxB have a single end switch. M9210-xGC-3 has two end switches.
The VA9104 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing 9T4
in the code number to 906. For example, VG1245AD+9T4IGA becomes VG1245AD+906IGA. For M9206 actuators on Sweat or
Press fitting end connection valves, field assembly is required using a M9000-520 linkage.

VG1000 Series Forged Brass Ball Valves Product Bulletin

23

3.

Cv has a characterizing disk.

Table 22: Three-Way Stainless Steel Trim Ball Valves, Electric Actuators without Switches, Non-Spring
Return
Closeoff: 200 psig
End
Valve
Connection

Size, Cv
in.

On/Off (Floating)
without Timeout1
VA9104-AGA-xS2
M9106-AGA-2
M9109-AGA-3

Spring Return Counterclockwise Port A (Coil) Open


VG1845AD 1/2
1.2/0.73
VG1845AD+9T4AGA4
NPT

Sweat

Press

24

VG1845AE
VG1845AF
VG1845AG
VG1845AL
VG1845AN
VG1845BG
VG1845BL
VG1845BN
VG1845CL
VG1845CN
VG1845CP
VG1845DN
VG1845DP
VG1845DR
VG1845EP
VG1845ER
VG1845ES
VG1845FR
VG1845FS
VG1845FT
VG1875AD
VG1875AE
VG1875AF
VG1875AG
VG1875AL
VG1875AN
VG1875BG
VG1875BL
VG1875BN
VG1875CL
VG1875CN
VG1875CP
VG1895AD
VG1895AE
VG1895AF
VG1895AG
VG1895AL
VG1895AN
VG1895BG
VG1895BL
VG1895BN
VG1895CL
VG1895CN
VG1895CP

3/4

1-1/4

1-1/2

1/2

3/4

1/2

3/4

1.9/1.2
2.9/1.93
4.7/2.93
7.4/4.73
11.7/5.8
4.7/2.93
7.4/4.73
11.7/5.8
7.4/4.73
11.7/7.43
18.7/9.4
11.7/7.43
18.7/11.73
29.2/14.6
18.7/11.73
29.2/18.73
46.8/23.4
29.2/18.73
46.8/29.23
73.7/36.8
1.2/0.73
1.9/1.23
2.9/1.93
4.7/2.93
7.4/4.73
11.7/5.8
4.7/2.93
7.4/4.73
11.7/5.8
7.4/4.73
11.7/7.43
18.7/9.4
1.2/0.73
1.9/1.23
2.9/1.93
4.7/2.93
7.4/4.73
11.7/5.8
4.7/2.93
7.4/4.73
11.7/5.8
7.4/4.73
11.7/7.43
18.7/9.4

VG1845AE+9T4AGA
VG1845AF+9T4AGA4
VG1845AG+9T4AGA4
VG1845AL+9T4AGA4
VG1845AN+9T4AGA4
VG1845BG+9T4AGA4
VG1845BL+9T4AGA4
VG1845BN+9T4AGA4
VG1845CL+9T4AGA4
VG1845CN+9T4AGA4
VG1845CP+9T4AGA4
VG1845DN+906AGA
VG1845DP+906AGA
VG1845DR+906AGA
VG1845EP+906AGA
VG1845ER+906AGA
VG1845ES+906AGA
VG1845FR+909AGA
VG1845FS+909AGA
VG1845FT+909AGA
VG1875AD+9T4AGA4
VG1875AE+9T4AGA4
VG1875AF+9T4AGA4
VG1875AG+9T4AGA4
VG1875AL+9T4AGA4
VG1875AN+9T4AGA4
VG1875BG+9T4AGA4
VG1875BL+9T4AGA4
VG1875BN+9T4AGA4
VG1875CL+9T4AGA4
VG1875CN+9T4AGA4
VG1875CP+9T4AGA4
VG1895AD+9T4AGA4
VG1895AE+9T4AGA4
VG1895AF+9T4AGA4
VG1895AG+9T4AGA4
VG1895AL+9T4AGA4
VG1895AN+9T4AGA4
VG1895BG+9T4AGA4
VG1895BL+9T4AGA4
VG1895BN+9T4AGA4
VG1895CL+9T4AGA4
VG1895CN+9T4AGA4
VG1895CP+9T4AGA4

VG1000 Series Forged Brass Ball Valves Product Bulletin

AC 24 V
On/Off (Floating)
with Timeout

0 to 10 VDC
Proportional

VA9104-IGA-xS2
M9106-IGA-2

VA9104-GGA-xS2
M9106-GGA-2
M9109-GGA-2

VG1845AD+9T4IGA4
VG1845AE+9T4IGA4
VG1845AF+9T4IGA4
VG1845AG+9T4IGA4
VG1845AL+9T4IGA4
VG1845AN+9T4IGA4
VG1845BG+9T4IGA4
VG1845BL+9T4IGA4
VG1845BN+9T4IGA4
VG1845CL+9T4IGA4
VG1845CN+9T4IGA4
VG1845CP+9T4IGA4
VG1845DN+906IGA
VG1845DP+906IGA
VG1845DR+906IGA
VG1845EP+906IGA
VG1845ER+906IGA
VG1845ES+906IGA

VG1875AD+9T4IGA4
VG1875AE+9T4IGA4
VG1875AF+9T4IGA4
VG1875AG+9T4IGA4
VG1875AL+9T4IGA4
VG1875AN+9T4IGA4
VG1875BG+9T4IGA4
VG1875BL+9T4IGA4
VG1875BN+9T4IGA4
VG1875CL+9T4IGA4
VG1875CN+9T4IGA4
VG1875CP+9T4IGA4
VG1895AD+9T4IGA4
VG1895AE+9T4IGA4
VG1895AF+9T4IGA4
VG1895AG+9T4IGA4
VG1895AL+9T4IGA4
VG1895AN+9T4IGA4
VG1895BG+9T4IGA4
VG1895BL+9T4IGA4
VG1895BN+9T4IGA4
VG1895CL+9T4IGA4
VG1895CN+9T4IGA4
VG1895CP+9T4IGA4

VG1845AD+9T4GGA4
VG1845AE+9T4GGA4
VG1845AF+9T4GGA4
VG1845AG+9T4GGA4
VG1845AL+9T4GGA4
VG1845AN+9T4GGA4
VG1845BG+9T4GGA4
VG1845BL+9T4GGA4
VG1845BN+9T4GGA4
VG1845CL+9T4GGA4
VG1845CN+9T4GGA4
VG1845CP+9T4GGA4
VG1845DN+906GGA
VG1845DP+906GGA
VG1845DR+906GGA
VG1845EP+906GGA
VG1845ER+906GGA
VG1845ES+906GGA
VG1845FR+909GGA
VG1845FS+909GGA
VG1845FT+909GGA
VG1875AD+9T4GGA4
VG1875AE+9T4GGA4
VG1875AF+9T4GGA4
VG1875AG+9T4GGA4
VG1875AL+9T4GGA4
VG1875AN+9T4GGA4
VG1875BG+9T4GGA4
VG1875BL+9T4GGA4
VG1875BN+9T4GGA4
VG1875CL+9T4GGA4
VG1875CN+9T4GGA4
VG1875CP+9T4GGA4
VG1895AD+9T4GGA4
VG1895AE+9T4GGA4
VG1895AF+9T4GGA4
VG1895AG+9T4GGA4
VG1895AL+9T4GGA4
VG1895AN+9T4GGA4
VG1895BG+9T4GGA4
VG1895BL+9T4GGA4
VG1895BN+9T4GGA4
VG1895CL+9T4GGA4
VG1895CN+9T4GGA4
VG1895CP+9T4GGA4

1.
2.

3.
4.

To avoid excessive wear or drive time on the motor for the AGx models, use a controller or software that provides a timeout
function to remove the signal at the end of rotation (stall).
The VA9104 Series Actuator has a 212F (100C) fluid temperature limit. For fluid temperatures higher than 212F, use an
M9206 Series Actuator. For NPT end connection valves, you can specify a factory-mounted M9206 actuator by changing
9T4 in the code number to 906. For example, VG1245AD+9T4IGA becomes VG1245AD+906IGA. For M9206 actuators on
Sweat or Press fitting end connection valves, field assembly is required using a M9000-520 linkage.
Cv has a characterizing disk.
Code numbers shown are for a VA9104-xGA-3S actuator with M3 screw terminals. To specify a 48-in. plenum-rated cable,
change 9T4 to 9A4 in the code number for a VA9104-xGA-2S actuator. For example, VG1845AD+9T4AGA becomes
VG1845AD+9A4AGA.

Table 23: Three-Way Stainless Steel Trim Ball Valves, Electric Actuators with Switches, Non-Spring Return
Closeoff: 200 psig
End
Valve
Connection

Size, Cv
in.

On/Off (Floating)
without Timeout1
M9106-AGC-2
M9109-AGC-2

Spring Return Counterclockwise Port A (Coil) Open


NPT
VG1845AD 1/2
1.2/0.72
VG1845AD+906AGC
VG1845AE
1.9/1.22
VG1845AE+906AGC
VG1845AF
2.9/1.92
VG1845AF+906AGC
VG1845AG
4.7/2.92
VG1845AG+906AGC
VG1845AL
7.4/4.72
VG1845AL+906AGC
VG1845AN
11.7/5.8 VG1845AN+906AGC
VG1845BG 3/4
4.7/2.92
VG1845BG+906AGC
VG1845BL
7.4/4.72
VG1845BL+906AGC
VG1845BN
11.7/5.8 VG1845BN+906AGC
VG1845CL 1
7.4/4.72
VG1845CL+906AGC
VG1845CN
11.7/7.42 VG1845CN+906AGC
VG1845CP
18.7/9.4 VG1845CP+906AGC
VG1845DN 1-1/4 11.7/7.42 VG1845DN+906AGC
VG1845DP
18.7/11.72 VG1845DP+906AGC
VG1845DR
29.2/14.6 VG1845DR+906AGC
VG1845EP 1-1/2 18.7/11.72 VG1845EP+906AGC
VG1845ER
29.2/18.72 VG1845ER+906AGC
VG1845ES
46.8/23.4 VG1845ES+906AGC
VG1845FR 2
29.2/18.72 VG1845FR+909AGC
VG1845FS
46.8/29.22 VG1845FS+909AGC
VG1845FT
73.7/36.8 VG1845FT+909AGC
1.
2.

AC 24 V
On/Off (Floating)
with Timeout

0 to 10 VDC
Proportional

M9106-IGC-2

M9106-GGC-2
M9109-GGC-2

VG1845AD+906IGC
VG1845AE+906IGC
VG1845AF+906IGC
VG1845AG+906IGC
VG1845AL+906IGC
VG1845AN+906IGC
VG1845BG+906IGC
VG1845BL+906IGC
VG1845BN+906IGC
VG1845CL+906IGC
VG1845CN+906IGC
VG1845CP+906IGC
VG1845DN+906IGC
VG1845DP+906IGC
VG1845DR+906IGC
VG1845EP+906IGC
VG1845ER+906IGC
VG1845ES+906IGC

VG1845AD+906GGC
VG1845AE+906GGC
VG1845AF+906GGC
VG1845AG+906GGC
VG1845AL+906GGC
VG1845AN+906GGC
VG1845BG+906GGC
VG1845BL+906GGC
VG1845BN+906GGC
VG1845CL+906GGC
VG1845CN+906GGC
VG1845CP+906GGC
VG1845DN+906GGC
VG1845DP+906GGC
VG1845DR+906GGC
VG1845EP+906GGC
VG1845ER+906GGC
VG1845ES+906GGC
VG1845FR+909GGC
VG1845FS+909GGC
VG1845FT+909GGC

To avoid excessive wear or drive time on the motor for the AGx models, use a controller or software that provides a timeout
function to remove the signal at the end of rotation (stall).
Cv has a characterizing disk.

VG1000 Series Forged Brass Ball Valves Product Bulletin

25

Table 24: Shipping Weights, lb (kg)1


Valve Code
Number

Description

Shipping
Weight, lb (kg)

VG12xxAx

1/2 in. (DN15) Two-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

0.8 (0.36)

VG12xxBx

3/4 in. (DN20) Two-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

1.0 (0.45)

VG12xxCx

1 in. (DN25) Two-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

0.8 (0.36)

VG12xxDx

1-1/4 in. (DN32) Two-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

2.3 (1.04)

VG12xxEx

1-1/2 in. (DN40) Two-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

3.8 (1.73)

VG12xxFx

2 in. (DN50) Two-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

5.0 (2.3)

VG18xxAx

1/2 in. (DN15) Three-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

1.25 (0.57)

VG18xxBx

3/4 in. (DN20) Three-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

1.5 (0.68)

VG18xxCx

1 in. (DN25) Three-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

2.75 (1.25)

VG18xxDx

1-1/4 in. (DN32) Three-Way Forged Brass Ball Valve, Threaded (NPT) End
Connections

4.25 (1.93)

VG18xxEx

1-1/2 in. (DN40) Three-Way Forged Brass Ball Valve, Threaded (NPT) End
Connections

6.25 (2.84)

VG18xxFx

2 in. (DN50) Three-Way Forged Brass Ball Valve, Threaded (NPT) End Connections

8.2 (3.7)

1.

For VA9104 Series Actuated Non-Spring Return Valve Assemblies, add 2.0 lb (0.9 kg); for M9106 and M9109 Series
Actuated Non-Spring Return Valve Assemblies, add 3.4 lb (1.5 kg); for VA2202 Series Actuated Spring Return Valve
Assemblies, add 2.0 lb (0.9 kg); for M9206 Series Actuated Spring Return Valve Assemblies, add 4.5 lb (2.0 kg); for M9100
Series Actuated Non-Spring Return Valve Assemblies, add 4.4 lb (2.0 kg); for M9210 Series Actuated Valve Assemblies, add
7.9 lb (3.6 kg).

Table 25: Repair Parts


Linkage

Replacement Description

Replacement Part Code Number

M9000-51x

Unit replacement

M9000-520

Anti-rotation slider, includes carriage screw, washers, and


wing nut

M9000-600

M5 Mounting Screws and Nuts

M9000-601

Drive Shaft

M9000-602

Manual Handle and Mounting Screw

M9000-603

M9000-550

Unit replacement

M2000-500

Unit replacement

Application Overview
Available in sizes 1/2 through 2 in. (DN15 through
DN50), VG1000 Series Ball Valves are designed
specifically for automated commercial HVAC service.
These valves feature a forged brass body with either a
chrome-plated brass ball for water or glycol solutions to
203F (95C), or a 300 Series stainless steel ball for
high temperature water to 284F (140C) and saturated
steam to 15 psi. The Amodel Flow Characterizing Disk
maintains equal percentage Flow Characteristics for
optimum temperature control, as shown in Figure 2.

26

The blowout-proof stem and mounting flange,


combined with an innovative double O-ring stem seal
and self-centering stem bushing design (shown in
Figure 7) provide quick and easy electric actuator field
mounting while ensuring long life and leak-free valve
performance. The specially engineered,
graphite-reinforced PTFE seat with flexible PTFE seat
design (backed with EPDM O-rings) significantly
reduces the operating torque, allowing the smallest
possible electric actuator available to provide the force
required for the specific application. All valve and
actuator assemblies provide 200 psig (1,379 kPa)
closeoff pressure while ensuring operation after long
idle periods.

VG1000 Series Forged Brass Ball Valves Product Bulletin

Valve End Connection

VG1000 Series Ball Valves are designed for factory


or field mounting to Johnson Controls VA9104,
M9104 (field mounting only), M9106, M9109, M9116,
and M9124 Series Non-Spring Return Electric
Actuators and VA2202, M2202 (field mounting only),
M9206, and M9210 Series Spring Return Electric
Actuators. All of these actuators are ideally suited for
on/off, floating, or proportional HVAC service. Field
actuator-to-valve coupling requires an M9000-5xx or
M2000-500 Valve Linkage Kit. See Table 26 for valid
valve, actuator, and linkage combinations for assembly
in the field. Because of their cost-effective, reliable
design, VG1000 Series Ball Valves are maintenance
free.

VG1000 Series 1/2, 3/4, and 1 in. valves are available


in one of three end connections: NPT pipe connections,
sweat end connections for use with copper tubing, and
press end connections for use with copper tubing.
These valves are designed for installation using
RIDGID Pressing Tool Technology manufactured by
the Ridge Tool Corporation for use with the ProPress
fitting system. Press end connections afford significant
installation savings. Additional information on these
tools can be found at www.ridgid.com.

120

% of Rated Flow

100

80

60

40

20

10

15

20

25

30

35

40

45

50 55

60

65

70

75

80

85

90

Rotation Angle (%)

FIG:VG1000typcdf

Figure 2: Typical Two-Way VG1000 Series Ball Valve with Characterizing Disk Flow

VG1000 Series Forged Brass Ball Valves Product Bulletin

27

See Figure 3 for typical VG1000 internal composition.


Blowout-Proof
Valve Stem
(Square-Head)
Centering
Bushing

EPDM
Double O-Ring
Stem Seals

Actuator
Mounting Flange

Thrust
Washer
Graphite-Reinforced
PFTE Seats

EPDM
O-Rings

Inlet Port
(Port A)

Outlet
Port

FIG:VG1000_int

Characterizing
Disc

Ball

Figure 3: Internal View of a Typical VG1000 Series Ball Valve

28

VG1000 Series Forged Brass Ball Valves Product Bulletin

See Figure 4 for typical piping applications.


VG184x Three-Way Valve

Port C

Port A

Return

Port
B

Supply

Typical Three-Way Ball Valve Application

VG124x Two-Way Valve

Port A

Port B

Return

Typical Two-Way Ball Valve Application


Note: Mount the valve downstream from the coil to minimize heat transfer to the actuator.

FIG:VG1000_typpip

Supply

Figure 4: Typical VG1000 Piping

VG1000 Series Forged Brass Ball Valves Product Bulletin

29

Port B Bypass

Figure 6: VG1841 or VG1845 Series


Three-Way Ball Valve
(Port B Connected to Port C)

Electric Actuator Control Signal Action

Common
Port

Normally
Open Port

Normally
Closed Port

FIG:VG1644_CCW

Two-way VG1000 Series Ball Valves are fully open


when the electric actuator is fully Counterclockwise
(CCW) and fully closed when the electric actuator is
fully Clockwise (CW). For three-way valves, the Port A
and common port are fully open when the electric
actuator is fully CCW, as shown in Figure 5. Port B and
common port are fully open when the actuator is fully
CW, as shown in Figure 6.

Port C
Common

Port A
Coil

FIG:VG4145_3wayBC

IMPORTANT: The VG1000 Series Valves are


intended to control saturated steam, hot water, and
chilled water flow under normal equipment operating
conditions. Where failure or malfunction of the
VG1000 Series Valve could lead to personal injury
or property damage to the controlled equipment or
other property, additional precautions must be
designed into the system. Incorporate and maintain
other devices such as supervisory or alarm systems
or safety or limit controls, intended to warn of or
protect against failure or malfunction of the VG1000
Series Valve.

Figure 7: Top View of VG1644 Series


Three-Way Ball Valve (Actuator Fully CCW)

Port B Bypass

FIG:VG4145_3wayAC

Port C
Common

Port A
Coil

Figure 5: VG1841 or VG1845 Series


Three-Way Ball Valve
(Port A Connected to Port C)
Note: VG1841 and VG1845 three-way ball valves
have a different port configuration (as shown in
Figure 5 and Figure 6) from the older VG1644 Series
three-way ball valves (Figure 7), and you must change
the piping to convert them to the new series of valves.
For non-spring return and spring-to-open proportional
control models in the direct-acting mode, a minimum
control signal drives the electric actuator to the fully
CCW position, whereas a maximum control signal
drives the electric actuator to the fully CW position.
For spring-to-close proportional control models in the
direct-acting mode, a minimum control signal drives the
electric actuator to the fully CW position, whereas a
maximum control signal drives the electric actuator to
the fully CCW position.

30

For non-spring return floating or on/off (floating) control


models, a control signal to Terminal 2 (or wire 2) of a
VA9104 or an M91xx Series Actuator drives the electric
actuator to the fully CW position. Likewise, a control
signal to Terminal 3 (or wire 3) of a VA9104 or an
M91xx Series Actuator drives the electric actuator to
the fully CCW position.
For spring return floating control VA2202 models that
have the actuator mounted with the blue housing facing
away from the valve (actuator spring returns fully
CCW) and the direction of the rotation switch in the CW
position, a control signal to the Orange Wire drives the
electric actuator to the fully CW position. Likewise, a
control signal to the White Wire drives the valve to the
fully CCW position.
If the VA2202 actuator is reversed so the gray housing
is away from the valve (actuator spring returns fully
CW) and the direction of the rotation switch is in the
CCW position, then a control signal to the Orange Wire
drives the electric actuator to the fully CCW position.
Likewise, a control signal to the White Wire drives the
valve to the fully CW position.

VG1000 Series Forged Brass Ball Valves Product Bulletin

A control signal to Wire 3 of a CCW-face (mounted


away from the valve) M9206 Series or M9210 Series
actuated spring-to-open valve assembly drives the
electric actuator to the fully CW position. Likewise, a
control signal to Wire 4 of a floating CCW-face
M9206 Series or M9210 Series Actuator, or removal of
the control signal from Wire 3 of an on/off CCW-face
M9206 Series or M9210 Series actuated
spring-to-open valve assembly, drives the electric
actuator to the fully CCW position.
A control signal to Wire 3 of a CW-face (mounted away
from the valve) M9206 Series or M9210 Series
actuated spring-to-close valve assembly drives the
electric actuator to the fully CCW position. Likewise, a
control signal to Wire 4 of a floating CW-face
M9206 Series or M9210 Series Actuator, or removal of
the control signal from Wire 3 of an on/off CW-face
M9206 Series or M9210 Series actuated
spring-to-close valve assembly, drives the electric
actuator to the fully CW position.

VA2202-xxx-2 Series Electric Spring Return Valve


Actuators Product Bulletin (LIT-12011160)

M2202-xxx-2 Series Electric Spring Return


Actuators Product Bulletin (LIT-12011159)

M9106-xGx-2 Series Electric Non-spring Return


Actuators Product Bulletin (LIT-2681123)

M9109 Series Electric Non-spring Return


Actuators Product Bulletin (LIT-120112)

M9206 Series Electric Spring Return Actuators


Product Bulletin (LIT-2681118)

M9206-xxx-2S Series Electric Spring Return


Actuators Product Bulletin (LIT-1201791)

M9108, M9116, M9124, and M9132 Series Electric


Non-Spring Return Actuators Product Bulletin
(LIT-2681058)

M9210-xxx-3 Electric Spring Return Actuators


Product Bulletin (LIT-12011056)

Electric Actuator Selection

Linkage Kit and Weather Shield Selection

VG1000 Series Ball Valves are designed for factory


or field mounting to Johnson Controls VA9104,
M9104 (field mounting only), M9106, M9109, and
M9100 Series Non-Spring Return Electric Actuators;
and VA2202, M2202, M9206, and M9210 (field
mounting only) Series Spring Return Electric Actuators.
Field actuator-to-valve coupling requires an
M2000-500, M9000-51x, M9000-520, or M9000-550
Valve Linkage Kit except for the direct mount VA9104
and VA2202 actuators. See Table 26 for valid valve,
actuator, and linkage combinations.

The M9000-51x, M9000-520, M9000-550, and


M2000-500 Valve Linkage Kits and M9000-330 and
M9000-340 Weather Shields are designed specifically
for field mounting Johnson Controls M9104, M9106,
M9109, and M9100 Series Non-Spring Return, and
M2202, M9206, and M9210 Series Spring Return
Electric Actuators to VG1000 Series Ball Valves. See
Table 26 for valid valve, actuator, linkage, and weather
shield combinations.

Note: To avoid excessive wear or drive time on the


motor for VA9104, M9104, M9106, and M9109 AGx
models, use a controller and/or software that provides
a timeout function to remove the signal at the end of
rotation (stall). The IGx and GGx models have an auto
shutoff to avoid excessive wear or drive time on the
motor.
For more information on these electric actuator series
as well as details on models available, refer to the
following documents:

VA9104-xGA-2S, -3S Series Electric Non-Spring


Return Valve Actuators Product Bulletin
(LIT-12011050)
M9102-AGA-2S, -3S and M9104-xGA-2S, -3S
Series Electric Non-Spring Return Actuators
Product Bulletin (LIT-1201742)

VG1000 Series Forged Brass Ball Valves Product Bulletin

For more information on the M9000-520 Linkage Kit,


refer to the M9000-520 Ball Valve Linkage Kit Product
Bulletin (LIT-1201547) or the M9000-520 Ball Valve
Linkage Kit Installation Instructions
(Part No. 14-1297-5).
For more information on the M9000-51x Valve Linkage
Kits, refer to the M9000-51x Series Valve Linkage Kits
Product Bulletin (LIT-977354) or the M9000-51x Series
Valve Linkage Kits Installation Instructions
(Part No. 14-1201-13).
For more information on the M9000-550 Linkage Kit,
refer to the M9000-550 Ball Valve Linkage
Kit Installation Instructions (Part No. 34-636-1816).
For more information on the M2000-500 Linkage Kit,
refer to the M2000-500 Ball Valve Linkage
Kit Installation Instructions (Part No. 14-1343-7).

31

For more information on the M9000-330 and


M9000-340 Weather Shields, refer to the M9000-330
and M9000-340 Series Weather Shield Enclosures
Installation Instructions (Part No. 14-1330-26).
Table 26: Valid Ball Valve, Electric Actuator, Linkage Kit, and Weather Shield Combinations (for Assembly
in the Field)
Valve Size,
in. (DN)
1/2 (DN15)

Valve Code Numbers


NPT End
Connection

Sweat End
Connection

Press End
Connection

VG1241Ax
VG1245Ax
VG1841Ax
VG1845Ax

VG1271Ax
VG1275Ax
VG1871Ax
VG1875Ax

VG1291Ax
VG1295Ax
VG1891Ax
VG1895Ax

Actuator
Base
Number1

Linkage Kit
Code Number

VA91042

None Required

M9104

M9000-550

VA2202

None Required

M2202

M2000-500
2

3/4 (DN20)

1 (DN25)

VG1241Bx
VG1245Bx
VG1841Bx
VG1845Bx

VG1241Cx
VG1245Cx
VG1841Cx
VG1845Cx

VG1271Bx
VG1275Bx
VG1871Bx
VG1875Bx

VG1271Cx
VG1275Cx
VG1871Cx
VG1875Cx

VG1291Bx
VG1295Bx
VG1891Bx
VG1895Bx

VG1291Cx
VG1295Cx
VG1891Cx
VG1895Cx

Weather Shield

M9106
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VA91042

None Required

M91042

M9000-550

VA2202

None Required

M2202

M2000-500

M91062
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VA91042

None Required

M91042

M9000-550

VA2202

None Required

M91062

M9000-520

M9206

1-1/4
(DN32)

1-1/2
(DN40)

2 (DN50)

32

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG1241Dx
VG1245Dx
VG1841Dx
VG1845Dx

M91062

M9000-520

VG1241Ex
VG1245Ex
VG1841Ex
VG1845Ex
VG1241Fx
VG1245Fx
VG1841Fx
VG1845Fx

M9206
M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

M91062
M9206

M9000-520

M9108

M9000-516

M9000-330

M9210

M9000-517

M9000-340

M91092

M9000-520

M9116

M9000-516

M9000-330

M9210

M9000-517

M9000-340

VG1000 Series Forged Brass Ball Valves Product Bulletin

1.
2.

VA9104, M9104, M9106, M9109 and M9100 Series Actuators are non-spring return; and VA2202, M2202, M9206 and
M9210 Series Actuators are spring return. Note: VA9104, M9104, VA2202, and M2202 have a maximum fluid temperature
limit of 212F (100C).
To avoid excessive wear or drive time on the motor for VA9104, M9104, M9106, and M9109 AGx models, use a controller
and/or software that provides a timeout function to remove the signal at the end of rotation (stall). The IGx and GGx models
have an automatic shutoff to avoid excessive wear or drive time on the motor.

VG1000 Series Forged Brass Ball Valves Product Bulletin

33

See Figure 8 for dimension drawings of the Non-Spring


Return VA9104 Series Actuated VG1241, VG1245,
VG1841, and VG1845 Series NPT End Connection
Ball Valves. See Table 27 for specific model linkage
dimensions.

Minimum Clearance Required


3-1/2 (89)
2-13/16 (71)

5-1/2 (140)

F
A

C
B

E
D

Two-Way Valve

Three-Way Valve

Three-Way Valve

Two-Way Valve

FIG:VA9104_dmns

Figure 8: VA9104 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with NPT End Connections Dimensions, in. (mm)
Table 27: VA9104 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with NPT End
Connections Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-7/64 (129)

2-33/64 (64)

11/32 (9)

1-1/4 (32)

3/4 (DN20)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-7/32 (133)

2-51/64 (71)

11/32 (9)

1-13/32 (36)

1 (DN25)

3-11/16
(100)

3/4 (19)

1-19/64 (33)

5-9/16 (141)

3-13/32 (87)

11/32 (9)

1-11/16 (43)

1.

34

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

FIG:va9104_swt

See Figure 9 for dimensions of the Non-Spring Return


VA9104 Series Actuated VG1271, VG1275, VG1871,
and VG1875 Series Sweat End Connection Ball
Valves. See Table 28 for specific model dimensions.

Minimum Clearance Required


3-1/2 in. (89 mm)
2-25/32
(71)

5-1/2
(140)

C
B
E

D
Two-Way

Three-Way

Three-Way

Two-Way

Figure 9: VA9104 Actuated VG1271, VG1275, VG1871, and VG1875 Series Ball Valve with Sweat End
Connections Dimensions, in. (mm)
Table 28: VA9104 Actuated VG1271, VG1275, VG1871, and VG1875 Series Ball Valve with Sweat End
Connections Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-45/64 (145)

3-25/32 (96)

2-13/16 (55)

3/4 (DN20)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-57/64 (150)

4-3/32 (104)

2-15/32 (62)

1 (DN25)

3-15/16 (100)

3/4 (19)

1-19/64 (33)

6-1/8 (156)

4-41/64 (118)

2-27/32 (72)

1.

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

35

FIG:va9104_prs

See Figure 10 for dimensions of the Non-Spring Return


VA9104 Series Actuated VG1291, VG1295, VG1891,
and VG1895 Series Press End Connection Ball Valves.
See Table 29 for specific model dimensions.

Minimum Clearance Required


3-1/2 in. (89 mm)
5-1/2
(140)

2-25/32
(71)

C
B
E

D
Two-Way

Three-Way

Two-Way

Three-Way

Figure 10: VA9104 Actuated VG1291, VG1295, VG1891, and VG1895 Series Ball Valve with Press End
Connections Dimensions, in. (mm)
Table 29: VA9104 Actuated VG1291, VG1295, VG1891, and VG1895 Series Ball Valve with Press End
Connections Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-45/64 (145)

3-25/32 (96)

2-13/16 (55)

3/4 (DN20)

3-7/8 (98)

21/32 (17)

1-7/32 (31)

5-57/64 (150)

4-3/32 (104)

2-15/32 (62)

1 (DN25)

3-11/16 (100)

3/4 (19)

1-19/64 (33)

6-1/8 (156)

4-41/64 (118)

2-27/32 (72)

1.

36

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

See Figure 11 for dimension drawings of the Spring


Return VA2202 Actuated VG1241, VG1245, VG1841,
and VG1845 Series NPT End Connection Ball Valve.
See Table 30 for specific model linkage dimensions.

Minimum Clearance Required


3-1/2 in. (89 mm)
3-5/32 in.
(80 mm)
6-9/32 in.
(160 mm)

3-3/64 in.
(77 mm)

F
A
B

B
G

E
D

Two-Way Valve

Three-Way Valve

Two-Way Valve

Three-Way Valve

FIG:VA2202_dmns

Figure 11: VA2202 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with NPT End
Connections Dimensions, in. (mm)
Table 30: VA2202 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with NPT End
Connections Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

4-1/4 (108)

21/32 (17)

1-7/32 (31)

6-23/32 (171)

2-33/64 (64)

11/32
(9)

1-1/4 (32)

3/4 (DN20)

4-1/4 (108)

21/32 (17)

1-7/32 (31)

6-7/8 (175)

2-51/64 (71)

11/32
(9)

1-13/32 (36)

1 (DN25)

4-9/32 (109)

3/4 (19)

1-19/64 (33)

7-7/64 (180)

3-13/32 (87)

11/32
(9)

1-45/64 (43)

1.

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

37

See Figure 12 for dimensions of the Spring Return


VA2202 Series Actuated VG1271, VG1275, VG1871,
and VG1875 Series Sweat End Connection Ball
Valves. See Table 31 for specific model dimensions.

6-9/32
(160)

FIG:va2202_swt

3-5/32
(80)
3-2/32
(78)

C
B
E

D
Two-Way

Three-Way

Two-Way

Three-Way

Figure 12: VA2202 Actuated VG1271, VG1275, VG1871, and VG1875 Series Ball Valve with Sweat End
Connections Dimensions, in. (mm)
Table 31: VA2202 Actuated VG1271, VG1275, VG1871, and VG1875 Series Ball Valve with Sweat End
Connections Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

4-1/4 (108)

21/32 (17)

1-7/32 (31)

7-23/64 (187)

3-25/32 (96)

2-13/16 (55)

3/4 (DN20)

4-1/4 (108)

21/32 (17)

1-7/32 (31)

7-33/64 (191)

4-3/32 (104)

2-15/32 (62)

1 (DN25)

4-21/64 (110)

3/4 (19)

1-19/64 (33)

7-51/64 (198)

4-41/64 (118)

2-27/32 (72)

1.

38

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

See Figure 13 for dimensions of the Spring Return


VA2202 Series Actuated VG1291, VG1295, VG1891,
and VG1895 Series Press End Connection Ball Valves.
See Table 32 for specific model dimensions.
3-5/32
(80)

6-9/32
(160)

3-2/32
(78)

D
Two-Way

Three-Way

Two-Way

Three-Way

FIG:va2202_prs

B
E

Figure 13: VA2202 Actuated VG1291, VG1295, VG1891, and VG1895 Series Ball Valve with Press End
Connection Dimensions, in. (mm)
Table 32: VA2202 Actuated VG1291, VG1295, VG1891, and VG1895 Series Ball Valve with Press End
Connections Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

4-1/4 (108)

21/32 (17)

1-7/32 (31)

7-23/64 (187)

3-25/32 (96)

2-13/16 (55)

3/4 (DN20)

4-1/4 (108)

21/32 (17)

1-7/32 (31)

7-33/64 (191)

4-3/32 (104)

2-15/32 (62)

1 (DN25)

4-21/64 (110)

3/4 (19)

1-19/64 (33)

7-26/32 (198)

4-41/64 (118)

2-27/32 (72)

1.

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

39

See Figure 14 for dimensions of the Non-Spring Return


M9106 or M9109 Actuated VG1241, VG1245, VG1841,
and VG1845 Series Ball Valve with M9000-520
Linkage. See Table 33 for specific model linkage
dimensions.

Minimum Clearance Required


3-1/2 in. (89 mm)

4-7/32
(107)
3-29/32
(100)

7-27/32
(199)

C
B

E
D

Two-Way Valve

Two-Way Valve

Three-Way Valve

Three-Way Valve

FIG:M9106-9_dmns

Figure 14: Non-Spring Return M9106 or M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series
Ball Valve with M9000-520 Linkage Dimensions, in. (mm)
Table 33: M9106 and M9109 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
M9000-520 Linkage Dimensions, in. (mm)
Valve Size,
in. (DN)1

1/2 (DN15)

6-19/64 (160)

21/32 (17)

1-7/32 (31)

6-49/64 (172)

2-33/64 (64)

11/32 (9)

1-1/4 (32)

3/4 (DN20)

6-19/64 (160)

21/32 (17)

1-7/32 (31)

6-29/32 (175)

2-51/64 (71)

11/32 (9)

1-13/32 (36)

1 (DN25)

6-3/8 (162)

3/4 (19)

1-19/64 (33)

7-13/64 (183)

3-13/32 (87)

11/32 (9)

1-11/16 (43)

1-1/4 (DN32)

6-13/16 (173)

1-1/32 (26)

1-23/32 (44)

7-15/32 (190)

3-15/16 (100)

11/32 (9)

2 (51)

1-1/2 (DN40)

6-31/32 (177)

1-9/64 (29)

1-57/64 (48)

7-43/64 (195)

4-21/64 (110)

11/32 (9)

2-1/8 (54)

2 (DN50)

7-11/64 (182)

1-15/32 (37)

2-1/16 (53)

7-59/64 (201)

4-27/32 (123)

11/32 (9)

2-9/16 (65)

1.

40

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

See Figure 15 for dimensions of the Spring Return


M9206 Actuated VG1241, VG1245, VG1841, and
VG1845 Series Ball Valve with M9000-520 Linkage.
See Table 34 for specific model linkage dimensions.

* Add 1-11/32 in. (34 mm)


for models with auxiliary switches.

Minimum Clearance Required


4 in. (102 mm)

7-1/4
(184) *

3-1/4
(83)

5-3/4
(146)

A
D

B
Two-Way Valve

Three-Way Valve

Two-Way Valve

Three-Way Valve

FIG:M9206_dmns

Figure 15: Spring Return M9206 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
M9000-520 Linkage Dimensions, in. (mm)
Table 34: M9206 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with M9000-520
Linkage Dimensions, in. (mm)
Valve Size,
in. (DN)1

A2

1/2 (DN15)

7-13/64 (183)

3/4 (DN20)

7-13/64 (183)

1 (DN25)

7-9/32 (185)

1-1/4 (DN32)
1-1/2 (DN40)
1.
2.

21/32 (17)

1-7/32 (31)

21/32 (17)

1-7/32 (31)

11/32 (9)

1-1/4 (32)

2-33/64 (64)

11/32 (9)

1-13/32 (36)

2-51/64 (71)

3/4 (19)

1-19/64 (33)

11/32 (9)

1-45/64 (43)

3-13/32 (87)

7-11/16 (195)

1-1/32 (26)

1-23/32 (44)

11/32 (9)

1-31/32 (50)

3-15/16 (100)

7-7/8 (200)

1-9/64 (29)

1-57/64 (48)

11/32 (9)

2-11/64 (55)

4-21/64 (110)

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.
For valve assemblies with M9206-xxx-2S Series Actuators, subtract 19/32 in. (15 mm) from Dimension A (column A).

VG1000 Series Forged Brass Ball Valves Product Bulletin

41

See Figure 16 for dimensions of the Spring Return


M9210 Actuated VG1241, VG1245, VG1841, and
VG1845 Series Ball Valve with M9000-517 Linkage.
See Table 35 for specific model linkage dimensions.

Minimum Clearance Required


4-1/2 in. (114 mm)
E

4-9/16
(116)

7-11/16
(195)

A
D

C
C

Two-Way Valve

Three-Way Valve

G
Two-Way Valve

Three-Way Valve

FIG:srm9210

Figure 16: Spring Return M9210 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with M9000-517 Linkage Dimensions, in. (mm)
Table 35: Spring Return M9210 Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
M9000-517 Linkage Dimensions, in. (mm)
Valve Size,
in. (DN)1

2 (DN50)

8-25/32
(223)

1-15/32
(37)

2-1/8
(54)

11/32
(9)

10-5/16
(262)

2-13/32
(61)

4-27/32
(123)

2-27/64
(62)

1.

42

On models with the flow-characterizing disk, the disk is located in Port A. Port A must be the inlet.

VG1000 Series Forged Brass Ball Valves Product Bulletin

See Figure 17 for dimensions of the Non-Spring Return


M91xx Series Actuated VG1241, VG1245, VG1841,
and VG1845 Series Ball Valve with M9000-516
Linkage and Field Installed M9000-330 Weather Shield
Dimensions.

See Figure 18 for dimensions of the Spring Return


M9210 Series Actuated VG1241, VG1245, VG1841,
and VG1845 Series Ball Valve with M9000-517
Linkage and Field Installed M9000-340 Weather
Shield. See Table 36 for specific model linkage
dimensions.

9-17/32
(242)

4-23/32
(120)

7-3/32
(181)

FIG:m91xx_m9000-330ws

Figure 17: Non-Spring Return M91xx Series Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball
Valve with M9000-516 Linkage and Field Installed M9000-330 Weather Shield Dimensions, in. (mm)

VG1000 Series Forged Brass Ball Valves Product Bulletin

43

14-17/32
(369)
10-7/16
(265)

9-17/32
(242)

FIG:m9210_m9000-340ws

Figure 18: Spring Return M9210 Series Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve
with M9000-517 Linkage and Field Installed M9000-340 Weather Shield Dimensions, in. (mm)
Table 36: M9000 Series Actuated VG1241, VG1245, VG1841, and VG1845 Series Ball Valve with
Weather Shield Dimensions, in. (mm)
Valve Size, in. (DN)

A
M91xx

M9210

1/2 (DN15)

7-3/8 (187)

8-17/32 (217)

3/4 (DN20)

7-3/8 (187)

8-17/32 (217)

1 (DN25)

7-7/16 (189)

8-5/8 (219)

1-1/4 (DN32)

7-7/8 (200)

9-1/16 (230)

1-1/2 (DN40)

8-1/32 (204)

9-7/32 (234)

2 (DN50)

8-7/32 (209)

9-13/32 (239)

44

VG1000 Series Forged Brass Ball Valves Product Bulletin

Technical Specifications
VG1000 Series Forged Brass Ball Valves (Part 1 of 2)
Hot Water, Chilled Water, 50/50 Glycol Solutions, and
15 psig (103 kPa) Saturated Steam for HVAC Systems

Service1
Fluid Temperature Limits

Maximum Actuator Fluid


Temperature Limits

Water

VG12x1 and VG18x1 Series: 23 to 203F (-5 to 95C)


VG12x5 and VG18x5 Series: -22 to 284F (-30 to 140C)

Steam

VG12x5 Series: 15 psig (103 kPa) at 250F (121C)


VG12x1 Series: Not Rated for Steam Service

212F (100C)

VA2202
VA9104
M9104 with M9000-550 Linkage
M2202 with M2000-500 Linkage

284F (140C)

M9106 or M9109 with M9000-520 Linkage


M9206 with M9000-520 Linkage
M9210 with M9000-517 Linkage

Valve Body
Pressure/Temperature Rating

Water

VG1241, VG1245, VG1841, and VG1845 Series:


580 psig (3,996 kPa) at 203F (95C) (PN40)
464 psig (3,196 kPa) at 284F (140C) (PN40)
VG1271, VG1275, VG1871, and VG1875 Series:
300 psig (2,067 kPa)
VG1291, VG1295, VG1891, and VG1895 Series:
300 psig (2,067 kPa)

Steam

15 psig (103 kPa) Saturated Steam

Maximum Closeoff Pressure

200 psig (1,378 kPa)

Maximum Recommended Operating Pressure


Drop

50 psi Maximum Differential Pressure for Valves with Characterized


Flow Control Disk and 30 psi Maximum for Quiet Service Ball Valves

Flow Characteristics

Two-Way

Equal Percentage

Three-Way

Equal Percentage Flow Characteristics of In-line Port A (Coil) and


Linear Flow Characteristics of Angle Port B (Bypass)
Greater than 500:1

Rangeability2
Minimum Ambient Operating
Temperature

Maximum Ambient
Operating Temperature3
(Limited by the Actuator and
Linkage)

-4F (-20C)

VA9104 and M9104 Series Non-Spring Return Actuators

-22F (-30C)

VA2202 and M2202 Series Spring Return Actuators

-4F (-20C)

M9106 and M9109 Series Non-Spring Return Actuators

-25F (-32C)

M9206 Series Spring Return Actuators

-40F (-40C)

M9210 and M9220 Series Spring Return Actuators

Direct Mount

140F (60C): VA9104 Series Non-Spring Return Actuators


122F (50C): VA2202 Series Spring Return Actuators

M9000-550
Linkage

140F (60C): M9104 Series Non-Spring Return Actuators

M2000-500
Linkage

122F (50C): M2202 Series Spring Return Actuators

M9000-520
Linkage

125F (52C): M9106 and M9109 Series Non-Spring Return


Actuators
140F (60C): M9206 Series Spring Return Actuators

M9000-51x
Series Linkage

125F (52C): M9106 Series Non-Spring Return Actuators


122F (50C): M9100 Series Non-Spring Return Actuators
140F (60C): M9206 Series Spring Return Actuators
131F (55C): M9210 Series Spring Return Actuators

VG1000 Series Forged Brass Ball Valves Product Bulletin

45

VG1000 Series Forged Brass Ball Valves (Part 2 of 2)


Leakage

0.01% of Maximum Flow per ANSI/FCI 70-2, Class 4


(Two- and Three-Way Control Port)
1% of Maximum Flow for Three-Way Bypass Port

End Connections

National Pipe Thread (NPT): 1/2 to 2 in. (DN15 to DN50)


Sweat: 1/2 to 1 in. (DN15 to DN25)
Use a low melting point solder.
Press (ProPress compatible): 1/2 to 1 in. (DN15 to DN25)
(Press end connections are designed to work with RIDGID pressing
tools.)

Materials

1.
2.
3.

Body

Forged Brass

Ball

VG12x1 and VG18x1 Series: Chrome Plated Brass


VG12x5 and VG18x5 Series: 300 Series Stainless Steel

Blowout-Proof
Stem

VG12x1 and VG18x1 Series: Nickel Plated Brass


VG12x5 and VG18x5 Series: 300 Series Stainless Steel

Seats

Graphite-Reinforced PTFE with Ethylene Propylene Diene Monomer


(EPDM) O-Ring Backing

Stem Seals

EPDM Double O-Rings

Characterizing
Disk

Amodel AS-1145HS Polyphthalamide Resin

Proper water treatment is recommended; refer to the VDI 2035 Standard.


Rangeability is defined as the ratio of maximum controllable flow to minimum controllable flow.
In steam applications, install the valve with the stem horizontal to the piping and wrap the valve and piping with insulation.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

46

VG1000 Series Forged Brass Ball Valves Product Bulletin

Published in U.S.A.

www.johnsoncontrols.com

SISTEMA ACQUALINE

NOMENCLATURA

YRH C 122 A 25 P C K
RESFRIADOR
DE LQUIDO
HORIZONTAL

K: GOLD FIN
C: R22

C: S FRIO

P: Com kit hidrnico


S: Sem kit hidrnico

090: 7,5 TR
122: 10 TR

25: 220 V / 3 / 60 Hz
40: 380 V / 3 / 60 Hz
A: 1 GERAO

SISTEMA ACQUALINE
O Sistema Acqualine composto por um Resfriador de
Lquido YRHC com capacidade nominal de 7,5 e 10TR e uma
completa linha de unidades climatizadoras com diferentes
designs e capacidades, de acordo com a sua necessidade:

Essenciale

Premier

Elegance

Harmonic

Autentic

INSTALAO

SISTEMA ACQUALINE

Sistema de gua Gelada.


Capacidade do Sistema: 7,5 e 10TR.
Um verstil sistema de ar condicionado para mltiplos ambientes.
Conforto individual para cada usurio.

LIMITES DE OPERAO

Temperatura de sada da gua: 5 a 15C


Diferena de temperatura no trocador de calor: 3 a 8C
Mxima temperatura de entrada do ar: 43C

ALTA TECNOLOGIA

Compressor(es) Scroll,
Evaporador do tipo placas que oferece
excelente performance e ocupa pouco
espao no equipamento.

KIT HIDRNICO
Flexibilidade na instalao

Opo do kit incorporado: bomba e tanque de expanso;


Facilita a instalao e economiza espao.

KIT HIDRNICO
Tanque de expanso: 18 litros,
Bomba: Centrfuga, com 25mca de altura manomtrica
total disponvel.

FCIL INSTALAO E MANUTENO

Trs painis removveis com


puxadores para facilitar o acesso
aos componentes.

FCIL INSTALAO E MANUTENO

Fcil acesso a purga de ar e a


pressurizao do tanque (do lado
de fora da mquina)

CONFIABILIDADE
Equipamentos testados em fbrica.
Componentes de alta qualidade.
Quadro eltrico completo.
Circuito frigorfico com filtro secador, visor de lquido.
Vlvula de servio do tipo tanque e pressostato.
Circuito hidrulico com filtro Y e chave de fluxo.

GABINETE COMPACTO

Insuflamento horizontal (permite instalao em


apartamentos),
Largura pequena o suficiente para passar em portas
(menor que 80cm) facilita o transporte em aplicaes
residenciais.

APLICAES
Ar condicionado,
Plantas Qumicas,
Laticnios,
Alimentos,
Embalagem de carnes,
Pistas de gelo,
Sorvete,
Derretimento de neve,
Outras aplicaes.

INSTALAO

CONTROLADOR MICROPROCESSADO

Controlador de alta performance.


Software dedicado especialmente ao produto.
Gerenciamento dos compressores, da bomba, controles de
alarme e protees.

CONTROLADOR MICROPROCESSADO

Fcil operao,
3 nveis de acesso:
Usurio Final (ajuste de set-point),
Servios (ajuste de parmetros),
Restrito (ajuste de parmetros adicionais ou restrito).

Climatizadores
Hidrnicos

Vrias opes
de design e
capacidade

Capacidade dos Climatizadores

Essenciale

Premier

Elegance

Harmonic

Autentic

10

15

20

25

Btu/h

30

35

40

45

50

High Wall Essenciale

- Para instalar na parede,


- 4 capacidades,
- Controle remoto sem fio,
- Air Sweep,
- Design atrativo

Console Ceiling Premier e Elegance


- Para instalar no piso ou no teto.
- 4 capacidades.
- Controle remoto sem fio.
- Air Sweep (exceto no modelo 45).
- Design atrativo.

Cassete Harmonic

- Para instalar embutido no teto,


- 3 capacidades,
- Air Sweep,
- Controle remoto sem fio.

Cassete Harmonic
- Design atrativo,
- Tomada de ar externo,
- Insuflamento pelos 4 lados.

Cassete Harmonic
Possibilidade de sistema misto (condicionamento de uma sala adjacente).

Fan & Coil Autentic


- Tipo Ceiling embutido com filtro e Plenum de retorno traseiro.
- 8 capacidades.
- Baixo nvel de rudo.
- Seguro e confivel..

Indice
1. Introduo .............................................................................................................................

2. Nomenclatura .......................................................................................................................

3. Dados Tcnicos ...................................................................................................................

4. Dados Eltricos ....................................................................................................................

5. Circuitos Frigorficos ............................................................................................................

6. Dimenses ............................................................................................................................

7. reas Livres ..........................................................................................................................

8. Recomendaes de Instalao ...........................................................................................

9. Esquemas Eltricos ..............................................................................................................

13

10. Guia Bsico de Operao do Controlador FX-05 .........................................................

17

11. Funes de Controle............................................. .........................................................

18

12. Gerenciamento de Alarmes............................................................................................

22

13. Parmetros de Configurao .........................................................................................

23

14. Controlador LP-000 C.....................................................................................................

26

15. Display ............................................................................................................................

27

16. Pontos de Rede................................................................................................................ 37

..................................

1. Introduo
A YORK est lanando o Minichiller YRHC de fabricao
nacional nas capacidades de 7,5 e 10TR. Estes Minichillers
trabalham em conjunto com as unidades climatizadoras da
YORK. As unidades esto disponveis em 220 e 380Volts.

Possuem compressor Scroll, descarga horizontal, quadro


eltrico incorporado e controlador eletrnico programvel. O
YRHC oferece a opo do Kit hidrnico, composto de bomba
e tanque de expanso.

Foto ilustrativa

2. Nomenclatura
YRH

122

25

K
K - Gold Fin

Resfriador de lquido
Horizontal
C - R22

C - S frio
P - com conjunto Hidrnico
S - sem conjunto Hidrnico

Capacidade nominal
090 - 7.5 TR
122 - 10 TR

25 - 220 V / 3 / 60 Hz
40 - 380 V / 3 / 60 Hz

A - 1 a gerao

..................................

3. Dados Tcnicos
Segue abaixo a tabela com os dados eltricos da mquina.
Modelo

YRHC122

YRHC090

Capacidade nominal*
Fludo circuito hidrulico
Nmero de estgios de capacidade
Nmero de circuitos frigorficos
Refrigerante
Compressor
Evaporador
Bomba
Condensador
Ventilador do
condensador
Tanque de expanso - Volume
Largura
Dimenses
Profundidade
Altura

120.000

90.000

Btu/h

gua ou Brine
2
2

1
1

Tipo
Quantidade
litros
mm
mm
mm

R-22
Scroll - Hermtico
Placas soldadas
Centrfuga
Tubo de cobre e aletas de alumnio
Axial
2

1
18

2215
790
950

1915
690
950

Dados sujeitos a alterao

4. Dados Eltricos
Modelo

YRHC090

Alimentao eltrica
Consumo total (kW)
Corrente nominal total (A)
Ponto de fora (A)

YRHC122
220V/3/60Hz / 380V/3/60Hz

kW
A
A

8,34
26,6 / 17,1
31 / 20

12,73
40,6 / 25,7
44 / 28

Dados sujeitos a confirmao

..................................

5. Circuitos Frigorficos
1 - Diagrama funcional (com kit hidrnico) Resfriador de lquido 7,5 TR - YRHC090
SENSOR DE
ENTRADA DE GUA
M
TROCADOR DE PLACAS

MANMETRO DE PRESSO DIFERENCIAL


(OPCIONAL)
CHAVE DE FLUXO

PURGA DE AR
VLVULA
TANQUE
SADA

SENSOR DE
SADA DE GUA

VLVULA
TANQUE

DE GUA

TOMADA DE PRESSO
PRESSURIZAO
EQUALIZADOR

VLVULA
TANQUE
PB

DO TANQUE

TANQUE DE
EXPANSO
18 L

VLVULA
EXPANSO

ESFERA
VLVULA

VLVULA
ACESSO

ALIMENTAO
PA

DE GUA

VLVULA GLOBO

VISOR DE
LQUIDO

VLVULA
ESFERA

CONDENSADOR
BOMBA
COMP. 1

RETORNO GUA
FILTRO Y
VLVULA
TANQUE

VLVULA
ACESSO

DRENAGEM

2 - Diagrama funcional (sem kit hidrnico) Resfriador de lquido 7,5 TR - YRHC090


SENSOR DE
ENTRADA DE GUA
M
TROCADOR DE PLACAS

MANMETRO DE PRESSO DIFERENCIAL


(OPCIONAL)
CHAVE DE FLUXO

PURGA DE AR
VLVULA
TANQUE
SADA
SENSOR DE
SADA DE GUA

VLVULA
TANQUE

DE GUA

TOMADA DE PRESSO

EQUALIZADOR

VLVULA
TANQUE
PB

VLVULA
EXPANSO
VLVULA
ACESSO
PA

VISOR DE
LQUIDO
CONDENSADOR

COMP. 1

RETORNO GUA
FILTRO Y
VLVULA
TANQUE

VLVULA
ACESSO

DRENAGEM

..................................

5. Circuitos Frigorficos (continuao)


3 - Diagrama funcional (com kit hidrnico) Resfriador de lquido 10 TR - YRHC122
SENSOR DE
ENTRADA DE GUA

MANMETRO DE PRESSO DIFERENCIAL


(OPCIONAL)
CHAVE DE FLUXO

M
TROCADOR DE PLACAS

PURGA DE AR
VLVULA
TANQUE
SADA
SENSOR DE
SADA DE GUA

VLVULA
TANQUE

DE GUA

TOMADA DE PRESSO
PRESSURIZAO
EQUALIZADOR

VLVULA
TANQUE

DO TANQUE
VLVULA
TANQUE

PB

PB

TANQUE DE
EXPANSO
18 L

VLVULA
EXPANSO

ESFERA
VLVULA

VLVULA
ACESSO

ALIMENTAO

VLVULA
ACESSO

PA

DE GUA

VLVULA GLOBO
PA

VISOR DE
LQUIDO

VLVULA
ESFERA

CONDENSADOR
FILTRO

VLVULA
TANQUE

BOMBA

SECADOR

COMP. 2

COMP. 1

RETORNO GUA
VLVULA
ACESSO

FILTRO Y

VLVULA
ACESSO

VLVULA
TANQUE

DRENAGEM

4 - Diagrama funcional (sem kit hidrnico) Resfriador de lquido 10 TR - YRHC122


SENSOR DE
ENTRADA DE GUA
M
TROCADOR DE PLACAS

MANMETRO DE PRESSO DIFERENCIAL


(OPCIONAL)
CHAVE DE FLUXO

PURGA DE AR
VLVULA
TANQUE
SADA
SENSOR DE
SADA DE GUA

VLVULA
TANQUE

DE GUA

TOMADA DE PRESSO
EQUALIZADOR

VLVULA
TANQUE
PB

VLVULA
TANQUE
PB

VLVULA
EXPANSO
VLVULA
ACESSO
PA

VLVULA
ACESSO
PA

VISOR DE
LQUIDO
CONDENSADOR
VLVULA
TANQUE

FILTRO
SECADOR

COMP. 1

COMP. 2

RETORNO GUA
VLVULA
ACESSO
VLVULA
TANQUE

FILTRO Y

VLVULA
ACESSO

DRENAGEM

..................................

6. Dimenses

VISTA LATERAL

159

447

VISTA POSTERIOR

113
155
370
E

A
,5

VISTA SUPERIOR

957

VISTA FRONTAL

NOTAS:
G - ENTRADA DE ALIMENTAO DE FORA
H - ALIMENTAO DE GUA 3/4" BSP, FMEA
I - RETORNO 1 1/2" BSP, FMEA
J - SADA DO COOLER 1 1/2" BSP, FMEA
K - PRESSURIZAO TANQUE EXPANSO - 1/4"NPT
L - PURGA DE AR TUBULAO DE GUA GELADA
M - DRENAGEM

F
-DIMENSES EM MILIMETROS

YRHC090
YRHC122

A
1860
2160

B
228
278

C
645
745

D
441
541

E
685
785

F
1913
2213

..................................

1500 (DESCARGA DE AR)

7. reas Livres

REA DE MANUTENO
X
600
300

Y
300
600

600

OPO A:
OPO B:

300

500

VISTA C

..................................

8. Recomendaes de Instalao
Com Kit Hidrnico
Opo A:
Vlvula de balanceamento + Vlvula duas vias

OBS.: ___ . ___ Os acessrios no fazem parte do equipamento.

..................................

8. Recomendaes de Instalao - (continuao)


Com Kit Hidrnico
Opo B:
Vlvula de balanceamento 3 vias

OBS.: ___ . ___ Os acessrios no fazem parte do equipamento.

..................................

3
10

8. Recomendaes de Instalao - (continuao)


Sem Kit Hidrnico
Opo A:
Vlvula de balanceamento + Vlvula de duas vias

PRESSURIZAO
DE AR DO TANQUE

TANQUE
EXPANSO
18 L

ESFERA
VLVULA

VLVULA GLOBO

ALIMENTAO
DE GUA

BOMBA

VLVULA
ESFERA

OBS.: ___ . ___ Os acessrios no fazem parte do equipamento.

..................................

3
11

8. Recomendaes de Instalao - (continuao)


Sem Kit Hidrnico
Opo B:
Vlvula de balanceamento 3 vias

PRESSURIZAO
DE AR DO TANQUE

TANQUE
EXPANSO
18 L

ESFERA
VLVULA

VLVULA GLOBO

ALIMENTAO
DE GUA

BOMBA

VLVULA
ESFERA

OBS.: ___ . ___ Os acessrios no fazem parte do equipamento.

..................................

3
12

9. Esquemas Eltricos

LEGENDA:
= BORNES DE ALIMENTAO DE FORA
= BORNES DE COMANDO 24V
= TERMINAIS DO CONTROLADOR JOHNSON
CP = CAPACITOR DO MOTOR DO CONDENSADOR
F
= FUSVEL DE COMANDO
CFA = CHAVE DE FLUXO DE GUA
KB = CONTATOR DA BOMBA DE GUA
KC = CONTATOR DO COMPRESSOR
PA = PRESSOSTATO DE ALTA
PB = PRESSOSTATO DE BAIXA
RB = REL TRMICO DA BOMBA DE GUA
RSF = REL DE SEQNCIA E FALTA DE FASES
STR = SENSOR DE TEMPERATURA DE RETORNO
STS = SENSOR DE TEMPERATURA DE SADA
TR = TRANSFORMADOR DE COMANDO

F1-2A
(T)

( 15 )

COM

24V

RSF

F3-6A
( 14 )

( 13 )

11

14

(1)

(1)

+
24V

(2)

(2)

24V

(3)

(3)

(5)

(6)

(7)

(8)

(9)

(9)

( 10 )

10

( 10 )

11

( 11 )

12

( 12 )

13

( 20 )

14

( 21 )

15

( 22 )

TR

DO
COM
1_2

DO
COM
3_4

F2-2A
(S)

( 16 )

(2)
220V

A1

KC1

A2

DO1

COM
RB

(R)

KC1
13

14

RC1

( 17 )

A1

WHT

(S)

KB

A2

96

95

(5)

BRN

MOTOR
DO
COND.1

PA1

(6)

RSF

S
T

R
ALIMENTAO ELTRICA
220V-3-60HZ

(R)
(S)
(T)

(R)

(S)

(T)

RB

KB
1

KB
3

KB
5

BOMBA
DE
GUA

RB
6

(8)

KC1
1

DI3

CFA
2

RB
4

DI2

BLK

(9)

DO4

PB1

L1

STR

DI4

DI
COM

AI1

KC1
3

COMPR.1

L2

KC1
5

STS
6

( 11 )

L3

( 12 )

AI2

TERRA

AI
COM

AO
COM

VER NOTA 4
DO3

VER NOTA 5

NOTAS:
INSTRUES PARA A INSTALAO DO COMANDO REMOTO:
1- COMPRIMENTO MXIMO DOS CABOS DE COMANDO = 50 m
2- BITOLA MNIMA DOS CABOS DE COMANDO = 0,75 mm
3- EVITAR A PROXIMIDADE ENTRE OS CABOS DE COMANDO E FORA
4- LMPADA PARA SINALIZAO DE ALARME = 24V 2W
5- COMANDO LIGA/DESLIGA REMOTO: REMOVER O JUMPER ENTRE OS
BORNES 13 E 15, E UTILIZAR UM CONTATO SPST LIVRE DE TENSO

DI1

YRHC060/090A25PC
035B00310 000B

..................................

3
13

9. Esquemas Eltricos (continuao)

LEGENDA:
= BORNES DE ALIMENTAO DE FORA
= BORNES DE COMANDO 24V
= TERMINAIS DO CONTROLADOR JOHNSON
CP = CAPACITOR DO MOTOR DO CONDENSADOR
F
= FUSVEL DE COMANDO
CFA = CHAVE DE FLUXO DE GUA
KB = CONTATOR DA BOMBA DE GUA
KC = CONTATOR DO COMPRESSOR
PA = PRESSOSTATO DE ALTA
PB = PRESSOSTATO DE BAIXA
RB = REL TRMICO DA BOMBA DE GUA
RSF = REL DE SEQNCIA E FALTA DE FASES
STR = SENSOR DE TEMPERATURA DE RETORNO
STS = SENSOR DE TEMPERATURA DE SADA
TR = TRANSFORMADOR DE COMANDO

F1-2A
(T)

( 15 )

24V

COM

RSF

F3-6A
( 14 )

( 13 )

11

14

(1)

(1)

+
24V

(2)

(2)

24V

(3)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(9)

( 10 )

10

( 10 )

11

( 11 )

12

( 12 )

13

( 20 )

14

( 21 )

15

( 22 )

TR

( 16 )

(2)
220V

(R)

A2

KC1

A1

A2

KC2

A1

KC1
13

14

CP1

( 17 )

(4)

BRN

MOTOR
DO
COND.1

KC2
13

14

CP2

( 17 )

A2

KB

A1

96

95

PA1

PB1

PA2

PB2

(5)

R
S
T

(S)
(T)

(R)

(S)

(T)

TERRA

(R)
(S)
(T)

NOTAS:
INSTRUES PARA A INSTALAO DO COMANDO REMOTO:
1- COMPRIMENTO MXIMO DOS CABOS DE COMANDO = 50 m
2- BITOLA MNIMA DOS CABOS DE COMANDO = 0,75 mm
3- EVITAR A PROXIMIDADE ENTRE OS CABOS DE COMANDO E FORA
4- LMPADA PARA SINALIZAO DE ALARME = 24V 2W
5- COMANDO LIGA/DESLIGA REMOTO: REMOVER O JUMPER ENTRE OS
BORNES 13 E 15, E UTILIZAR UM CONTATO SPST LIVRE DE TENSO

(8)

BOMBA
DE
GUA

RB
6

STR

( 11 )

STS

KC1
1

(7)

RB

KB
5

2
4

DI3

DI4

DI
COM

AI1

AI2

L1

KC1
3

DI2

CFA

RB

KB
3

MOTOR
DO
COND.2

BLK

KB

DO4

BRN

WHT

(S)

DO2

RB

(6)

(R)

DO1

COM

WHT

(R)

RSF

DO
COM
3_4

F2-2A
(S)

BLK

ALIMENTAO ELTRICA
220V-3-60HZ

DO
COM
1_2

( 12 )

COMPR.1

L2

AI
COM

KC1
5

L3

KC2
1

L1

KC2
3

COMPR.2

L2

KC2
5

AO
COM

VER NOTA 4

L3

DO3

VER NOTA 5
DI1

YRHC122A25PC
035B00300 000B

..................................

3
14

9. Esquemas Eltricos (continuao)

LEGENDA:
= BORNES DE ALIMENTAO DE FORA
= BORNES DE COMANDO 24V
= TERMINAIS DO CONTROLADOR JOHNSON
CP = CAPACITOR DO MOTOR DO CONDENSADOR
F
= FUSVEL DE COMANDO
CFA = CHAVE DE FLUXO DE GUA
KB = CONTATOR DA BOMBA DE GUA
KC = CONTATOR DO COMPRESSOR
PA = PRESSOSTATO DE ALTA
PB = PRESSOSTATO DE BAIXA
RB = REL TRMICO DA BOMBA DE GUA
RSF = REL DE SEQNCIA E FALTA DE FASES
STR = SENSOR DE TEMPERATURA DE RETORNO
STS = SENSOR DE TEMPERATURA DE SADA
TR = TRANSFORMADOR DE COMANDO

F1-2A
(T)

( 15 )

24V

COM

RSF

F3-6A
( 14 )

( 13 )

11

14

(1)

(1)

+
24V

(2)

(2)

24V

(3)

(3)

(5)

(6)

(7)

(8)

(9)

(9)

( 10 )

10

( 10 )

11

( 11 )

12

( 12 )

13

( 20 )

14

( 21 )

15

( 22 )

TR

DO
COM
1_2

DO
COM
3_4

F2-2A
(S)

(2)

( 16 )
380V

A1

KC1

A2

DO1

COM
RB

(R)

KC1
13

14

CP1

( 17 )

A1

KB

A2

96

95

(5)

BRN

WHT

(N)

MOTOR
DO
COND.1

PA1

(6)

RSF

S
T

(R)
(S)
(T)

KB
1

RB
2

KB
3
5

BOMBA
DE
GUA

RB

KB

RB
6

(R)

(8)

(S)

(T)

STR

KC1
1

DI3

CFA
2

N
ALIMENTAO ELTRICA
380V-3-60HZ + NEUTRO

DI2

BLK

(9)

DO4

PB1

DI4

DI
COM

AI1

L1

KC1
3

COMPR.1

L2

STS

( 11 )

AI2

KC1
5

L3

( 12 )

TERRA

AI
COM

AO
COM

VER NOTA 4
DO3

VER NOTA 5

NOTAS:
INSTRUES PARA A INSTALAO DO COMANDO REMOTO:
1- COMPRIMENTO MXIMO DOS CABOS DE COMANDO = 50 m
2- BITOLA MNIMA DOS CABOS DE COMANDO = 0,75 mm
3- EVITAR A PROXIMIDADE ENTRE OS CABOS DE COMANDO E FORA
4- LMPADA PARA SINALIZAO DE ALARME = 24V 2W
5- COMANDO LIGA/DESLIGA REMOTO: REMOVER O JUMPER ENTRE OS
BORNES 13 E 15, E UTILIZAR UM CONTATO SPST LIVRE DE TENSO

DI1

YRHC060/090A40PC
035B00311 000B

..................................

3
15

9. Esquemas Eltricos (continuao)

LEGENDA:
= BORNES DE ALIMENTAO DE FORA
= BORNES DE COMANDO 24V
= TERMINAIS DO CONTROLADOR JOHNSON
CP = CAPACITOR DO MOTOR DO CONDENSADOR
F
= FUSVEL DE COMANDO
CFA = CHAVE DE FLUXO DE GUA
KB = CONTATOR DA BOMBA DE GUA
KC = CONTATOR DO COMPRESSOR
PA = PRESSOSTATO DE ALTA
PB = PRESSOSTATO DE BAIXA
RB = REL TRMICO DA BOMBA DE GUA
RSF = REL DE SEQNCIA E FALTA DE FASES
STR = SENSOR DE TEMPERATURA DE RETORNO
STS = SENSOR DE TEMPERATURA DE SADA
TR = TRANSFORMADOR DE COMANDO

F1-2A
(T)

( 15 )

24V

COM

RSF

F3-6A
( 14 )

( 13 )

11

14

(1)

(1)

+
24V

(2)

(2)

24V

(3)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(9)

( 10 )

10

( 10 )

11

( 11 )

12

( 12 )

13

( 20 )

14

( 21 )

15

( 22 )

TR

( 16 )

(2)
380V

(R)

A1

KC1 A2

A1

KC2 A2

KC1
13

14

CP1

( 17 )

(4)

BRN

MOTOR
DO
COND.1

BLK

KC2
13

14

CP2

( 17 )

A1

KB

A2

96

95

PA1

PB1

PA2

PB2

(5)

WHT

R
S
T

(S)
(T)

MOTOR
DO
COND.2

(7)

BOMBA
DE
GUA

RB

KB
5

(8)

RB

KB

RB
6

STR

( 11 )

STS

N
R

(R)

(S)

(T)

DI2

DI3

CFA

BLK

DO4

BRN

(N)

KB

DO2

RB

(6)

(R)

DO1

COM

WHT

(R)

RSF

DO
COM
3_4

F2-2A
(S)

(N)

ALIMENTAO ELTRICA
380V-3-60HZ + NEUTRO

DO
COM
1_2

DI4

DI
COM

AI1

AI2

KC1
1

L1

( 12 )

KC1
3

COMPR.1

L2

AI
COM

KC1
5

L3

AO
COM

VER NOTA 4
(R)

TERRA

(S)
(T)

NOTAS:
INSTRUES PARA A INSTALAO DO COMANDO REMOTO:
1- COMPRIMENTO MXIMO DOS CABOS DE COMANDO = 50 m
2- BITOLA MNIMA DOS CABOS DE COMANDO = 0,75 mm
3- EVITAR A PROXIMIDADE ENTRE OS CABOS DE COMANDO E FORA
4- LMPADA PARA SINALIZAO DE ALARME = 24V 2W
5- COMANDO LIGA/DESLIGA REMOTO: REMOVER O JUMPER ENTRE OS
BORNES 13 E 15, E UTILIZAR UM CONTATO SPST LIVRE DE TENSO

KC2
1

L1

KC2
3

COMPR.2

L2

KC2
5

L3

DO3

VER NOTA 5
DI1

YRHC122A40PC
035B00301 000B

..................................

3
16

10. Guia Bsico de Operao do Controlador Fx06


10.
1. Descrio da Unidade
_________________________________________________________________________________
A unidade pode ser controlada atravs da sua interface local (display) e tambm por comandos remotos provenientes de :
Rede (N2Open, com carto de comunicao opcional)
Relgio de Tempo Real (Programao Horria)
Entrada Digital
A figura 1 ilustra as formas de comando do controlador.

Comando vias Redes


Liga/Desliga

Controlador

Comando vias Entradas Digitais Remotas


Liga/Desliga

Setpoint
Comando vias Interface Local

Relgio em Tempo Real

Liga/Desliga

Liga/Desliga
Setpoint
Figura 1: Opes de Comando
10.
2. Comando Liga/Desliga
_________________________________________________________________________________
O Comando Liga/Desliga pode ser executado atravs da interface local (display); ou
O Comando Liga/Desliga pode ser executado atravs da entrada digital, relgio de tempo real ou rede de comunicao.
Nota: Uma vez que a unidade ligada pela interface local, este estado mantido mesmo aps uma falha de energia.
Com a unidade desligada, h duas condies que sobrepoem a ao de comando Desliga:
Alarme de anti-congelamento (a bomba ligada); ou
Anti-travamento da bomba (a bomba ligada de acordo com o ciclo programado).

10.
3. Setpoint Efetivo
_________________________________________________________________________________
O setpoint efetivo usado no algoritmo de controle o resultado de um clculo. Este valor pode vir da rede ou de um
parmetro de configurao local.
O setpoint efetivo sempre se refere temperatura de sada de gua embora o algoritmo de controle possa trabalhar com as
duas temperaturas (entrada ou sada de gua).
Se o setpoint selecionado for referente temperatura de entrada, um diferencial (BIAS) adicionado.
Um OFFSET adicionado/subtrado se o setpoint ajustado pelo usurio.

..................................

3
17

11. Funes de Controle


11.1. Compressores
_________________________________________________________________________________
A temperatura da gua comparada com o setpoint efetivo e um loop de controle tipo ON/OFF ativado.

A|1 - Sensor de Entrada

A|2 - Sensor de Sada

Hormetro
Alarmes

Temporizao

DO 1 / 2 - Compressor
Nr. Max de Ciclos
Min. Tempo Ligado
Min. Tempo Desligado

Figura 4: Controle dos compressores

Controle Liga/Desliga dos Compressores


Controle do Modo Mono-compressor

Set Point Efetivo

..................................

3
18

Controle no Modo Bi-compressor

Set Point Efetivo

A sequncia de operao dada abaixo:


Carga 0% (=setpoint): todos os estgios desligados
Carga 100% (setpoint +/- hysteresis): todos os estgios ligados
Carga 50%: somente o estgio 1 ligado
A seqncia de acionamento, quando a carga vai de 0 a 100%, estgio 1 e depois estgio 2. O
acionamento do estgio 2 retardado em 30 segundos do estgio 1.
A seqncia de desligamento, quando a carga vai de 100 a 0%, estgio 2 e depois estgio 1. No existe
retardo entre estgios nesta seqncia de operao.
Temporizao dos Compressores
O gerenciamento dos compressores inclue trs temporizadores que tem a funo de proteger o
compressor de um nmero excessivo de manobras nos compressores que poderiam danificar o mesmo.
Estes temporizadores so descritos na Figura 9.
Tempo Mnimo Ligado: o compressor permanece ligado no mnimo por este tempo.
Tempo Mnimo Desligado: o compressor fica desligado no mnimo por este tempo.
Nmero mx. de ciclos por hora: este parmetro limita o nmero mximo de manobras no
compressor no perodo de uma hora (valor fixado em 12 manobras/hora).

Comando
Estado do
Compressor
Tempo Mn
Ligado

Tempo Mn
Desligado

..................................

3
19

Intertravamentos do Compressor
Os compressores ficam intertravados de acordo com :
Atividade das bombas: o comando do compressor retardado aps a bomba ser ligada.
Unidade desligada : assim que a Unidade desligada os compressores so desligados.
Alarmes dos compressores:
Alarme de Presso (Alta ou Baixa);
Alarme de Falta de Fluxo;
Alarme de Anti-congelamento;
Sensor de Temperatura de sada de gua fora da faixa de operao (unreliable).
11. 2 Bomba
_________________________________________________________________________________
Sempre que a unidade comandada para Ligar, a bomba ativada e um timer
disparado para a partida em delay do compressor (fixada em 30 segundos). Quando a
unidade comadada para Desligar, a bomba desliga, aps um delay.

Alarmes de
Bombas
Timer de Ciclo
Desligado

Delay de Partida do Compressor

DO4 - Bombas
Timer de Ciclo Desligado

Ciclos Anti-Adeso
Quando a unidade comandada para Desligar, a bomba acionada periodicamente e de forma automtica para um
ciclo anti-adeso. Perodo e durao destes ciclos so ajustados pelo usurio.
Essa funo vem desabilitada de fbrica (ajuste de durao igual a 0)
Alarmes
As bombas so foradas a Desligar se algum dos seguintes alarmes ocorrerem:
Falta de Fluxo
Sensor de Temperatura de sada de gua fora da faixa de operao (unreliable).
Se algum destes alarmes estiver ativo, os ciclos de anti-adeso so desabilitados
11.
3 Anti-Congelamento
_________________________________________________________________________________
A condio de anti-congelamento ativa a bomba, mostra um cdigo de alarme e energiza o rel de output de
alarme. De acordo com a configurao da mquina, a rotina de anti-congelamento desliga o(s) compressor(es).

AntiCongelamento

Setpoint
Anti-Congelamento

Diferencial

Temperatura de sada de gua

..................................

3
20

AutoReset do Alarme de Anti-Congelamento


Um autoreset de alarme associado ao controle de anti-congelamento. Este alarme est configurado para
permitir no mximo 3 resets automticos por hora, aps o que, um reset manual necessrio para colocar
a unidade em funcionamento novamente. A bomba desligada se a temperatura retorna condio normal.

..................................

3
21

12. Gerenciamento de Alarmes


Trs tipos de alarmes so gerenciados, os quais so descritos na Tabela 1
Tabela 1: Tipos de Alarmes

Nota:(*) A funo de autoreset permite trs resets automticos por hora antes de requerer um reset manual.
Estes alarmes so descritos na tabela 2
Tabela 2: Tabela de Alarmes

Nota: Caso haja alguns dos alarmes citados acima, o display do controladaor ficar na cor
vermelha e mostrar o cone .

..................................

3
22

13. Parmetros de Configurao

SET

Setpoint Efetivo
definido como o rel de corte do
compressor. O setpoint efetivo de
trabalho o resultado do seguinte
clculo:

Se Pr1 = 1 (sensor de gua de entrada)


Eff. Setpoint = CLG + dt
Se Pr1 = 0 (sensor de gua de sada)
Eff. Setpoint = CLG

CP1

Quando o compressor parte, deve


permanecer ligado por no mnimo o
tempo definido por este parmetro.
CP2

PP1

Exemplo:
Setpoint Resfr.= 7C
Diferencial = 2 K.
O co mpressor comandado
para Ligar quando a
temperatura ult rapassar 9C, e
desligado quando a
temperatura abaixar a 7C.

Histerese

Setpoint Resfriam.

dt

PP2

Este valor automaticamente adicionado /


subtrado ao setpoint quando o sensor ativo
selecionado for o de entrada de gua.

Durao do Ciclo Desligado da Bomba


Sempre que a unidade desligada, a
bomba executa automaticamente ciclos
anti-adeso
Esta a durao do ciclo anti-adeso.

PP3

Delay de Desligamento da bomba


Quando a unidade comandade para
Desligar, a bomba desligada aps o
transcurso deste delay.

AF1

Setpoint Anti-Congelamento
Previne contra condies de baixa
temperatura da gua, pelo acionamento
da funo anti-congelamento.

T C

Compensao de Setpoint

Perodo do Ciclo Desligado da Bomba


Sempre que a unidade desligada, a
bomba executa automaticamente ciclos
anti-adeso.
Este o tempo entre dois ciclos antiadeso sucessivos.

Histerese
a diferena entre a temperatura em
que o output do compressor
comandado para desligar e a
temperatura em que o output
comandade para Ligar. um valor
absoluto, relacionado ao setpoint.

Tempo mnimo de Compressor Desligado


Quando o compressor pra, deve
permanecer desligado por no mnimo o
tempo definido por este parmetro.

Veja definies para dt e Pr1 abaixo


Hy

Tempo mnimo de Compressor Ligado

AF2

Diferencial Anti-Congelamento
O alarme de anti-congelamento ser
resetado quando a temperatura da gua
exceder o valor do setpoint anticongelamento (AF1) + o diferencial anticongelamento (AF2)

..................................

3
23

LP1

Delay do Alarme de Baixa Pressao

rC1

Durao do Procedimento de Reverso


Atravs desse parmetro possvel
ajustar a durao do procedimento de
reverso.

Tempo entre a deteo de um alarme de


baixa presso e a ativao da funo do
alarme.
FS1

Delay do Alarme da Chave de Fluxo

Typ

Permite selecionar o tipo de mquina,


entre:

Tempo entre a deteo de um alarme da


chave de fluxo a ativao da funo do
alarme.
Pr1

Pr3

1 = Somente chiller, mono circuito


2 = Somente Chiller bi circuito

Seletor do Sensor de Temperatura Ativo


Este parmetro seleciona o sensor a ser
usado para controle de temperatura de
gua.
0 = Sensor de temp. sada chiller (AI2)
1 = Sensor de temp. entrada chiller
(AI1)

Seletor do Tipo de Mquina

SNS

Seletor do tipo de sensor


6 = A99
8 = Nickel 1000

Nota: Aps efetuar a muda na,


necessrio re inicia r o controlador

Seletor Modo Local/Remoto


Este parmetro permite trabalhar
apenas em modo local. Neste modo,
todos os comandos remotos (Rede ou
contatos remotos) so ignorados e a
unidade comandada apenas pelo
display local.
0 = Modo remoto
1 = Modo Local

..................................

3
24

Parmetros de Rede
Add

Endereo Serial
Este o endereo serial da unidade,
caso ela seja conectada
em uma rede serial.

..................................

3
25

14. Controlador LP-000C


O sistema de controle composto pelo controlador LP-FX06P01-000C. O display do controlador do
tipo LCD 2X4 e composto por 9 Leds e 4 teclas em sua lateral. Segue abaixo, uma imagem do
controlador.

Abaixo segue um detalhamento referente s teclas frontais do controlador:

Teclas

Descrio
Confirma as alteraes efetuadas nos parmetros, confirma a escolha de telas no menu,
confirma a senha e habilita a edio dos parmetros ajustveis.
Cancela as alteraes efetuadas nos parmetros, porm, no se deve pressionar a tecla
OK antes. Retorna tela inicial, acessa o menu.
Navega entre as telas, incrementa valores numricos a parmetros ajustveis.
Navega entre as telas, decrementa valores numricos a parmetros ajustveis.

Abaixo, segue funes especiais das teclas:


Teclas

Perodo Press iona do


3 segundos
3 segundos

+
+

3 segundos
3 segundos

Descrio
Mostra o parmetro SET (Set Point de Refrigerao) para
eventuais ajustes
Efetua o reset dos alarmes gerados pelos pressostatos, chave
de fluxo e temperatura alta
Comando Liga/ Desliga em modo local
Efetua o reset manual do alarme de anti-congelamento

..................................

3
26

Os cones que aparecem no display possuem um significado conforme abaixo:

cones

Descrio
Pisca quando gerado um alarme de anti-congelamento
Pisca quando gerado um alarme de temperatura alta
Sem funo
Acende quando o compressor (Circuito 01) estiver sendo comandado
Acende quando o compressor (Circuito 02) estiver sendo comandado
Acende quando o sistema estiver habilitado
Sem funo
Sem funo
Sem funo

15. Display
15.1. Tela Inicial
_________________________________________________________________________________
Assim que o controlador for energizado e o programa carregado , o controlador apresentar a Janela
de Introduo.

TEMP ENT: Valor da temperatura de Entrada de gua.


TEMP SAIDA: Valor da temperatura de Sada de gua; e
DIF TEMP: Diferena entre as duas temperaturas.

..................................

3
27

15.2. Mudana do Valor do Set Point de Refrigerao

Mantendo o boto

pressionado por 3 segundos a seguinte tela aparecer:

SET: Valor do Setpoint de Refrigerao

15.3. Menu de Acesso

Na Janela de Introduo, pressione o boto


itens:
EVENTOS
CONTAS

, voc ser encaminhado para o menu contendo os

EVENTOS: Exibem quais so as falhas que esto ocorrendo no sistema de automao.


CONTAS: Permite que o usurio entre com a sua senha para permisso dos ajustes dos parmetros.
Pressione o boto

no menu CONTAS e ser solicitada uma senha.

1-AJ
Senha:1111
Permisso: Alterar todos os parmetros que se encontram no sistema de automao.
Aps validar o acesso com a senha, um novo menu aparecer, conforme abaixo:

AJUSTES
HORMETRO
DATA/HORA
PROG HOR
EVENTOS
CONTAS

..................................

3
28

HY:Valor da histerese
DT: Valor da compensao do setpoint
CP1:Valor do tempo mnimo do compressor ligado
CP2:Valor do tempo mnimo do compressor desligado
PP1:Valor do perodo do ciclo desligado da bomba
PP2:Valor da durao do ciclo desligado da bomba
PP3:Valor do delay de desligamento da bomba
AF1:Valor do setpoint anti-congelamento
AF2:Valor do diferencial anti-congelamento
LP1:Valor do delay do alarme de baixa presso
FS1:Valor do delay do alarme da chave de fluxo
HT1:Valor do tempo de alarme em temperatura alta
PR1:Seletor do sensor de entrada ou sada
PR3:Seletor do modo LOCAL/REMOTO
EQU:Habiltao da Equalizao de Horas dos Compressores
ADD:Valor do Endereo SERIAL
TYP:Seletor do Tipo de Mquina
SNS:Tipo do Sensor

..................................

3
30

1-MENU AJUSTES
O menu AJUSTES contm os seguintes itens:

..................................

3
29

2-HORMETRO
A seguir so apresentados os itens do menu HORMETRO.

HORAS TRAB: Quantidade de horas trabalhadas do respectivo compressor


QTD RST HORAS TRAB: Quantidade de resets das horas trabalhadas, ou seja, quantas vezes as
mesmas foram zeradas por contar de exceder o valor de 9999 em sua contagem.

..................................

3
31

3-DATA/HORA

DIA: Parmetro para ajustar o dia;


MES: Parmetro para ajustar o ms;
ANO: Parmetro para ajustar o ano;
HORA: Parmetro para ajustar a hora; e
MINUTO: Parmetro para ajustar o minuto.
Nota: importante que o controlador tenha sempre a sua data / hora ajustadas corretamentes para
que possa efetuar o registro dos alarmes e trabalhar de maneira correta com a programao horria.

..................................

3
32

4- PROGRAMAO HORRIA
Para ajustar ou visualizar a programao horria, deve-se seguir os seguintes procedimentos:

1) Ao acessar o item PROG HOR, aparecer opo ON / OFF SCHEDULER, pressione o boto
, aparecer a tela abaixo:

-01ENTE
Perceba que aparecer uma numerao acima da frase ENTER TO VIEW/EDIT, isto significa que pode
ser feita a escolha de um dos eventos, ou seja, possvel criar 21 eventos com horrios diferentes a
serem seguidos pelo sistema de automao.

2) Escolha o evento e pressione o boto

, aparecer a tela abaixo:

00:00
FROM
Esta tela tem como utilidade definir o horrio de acionamento do sistema de automao, para alterar o
horrio, pressione o boto

3) Pressionando a tecla

e ajuste o horrio pelas teclas

, aparecer a seguinte tela:

00:00
TO
Esta tela tem a funo de definir o horrio de desligamento do sistema de automao, para alterar o
horrio, o procedimento o mesmo descrito na tela anterior.

..................................

3
33

1) Pressionando a tecla

, aparecer a seguinte tela:

SUN
WEEK
Esta tela serve para habilitar o dia da semana que ser valido para o horrio ajustado, para habilitar o
respectivo dia da semana pressione a tecla

, perceba que ao habilitar, o respectivo dia f icar com

um asterisco (*) na tela, conforme abaixo.

SUN*
WEEK

..................................

3
34

Parmetros de Configurao
Funo

Range

Default

Janela de Introduo
Status do boto liga/desliga
Sensor de temp. de entrada de
gua
Sensor de temp. de sada de gua
Nvel 1: Usurio

Liga/Desliga
Somente Leitura

SET

-40C a 35C

Setpoint efetivo

Somente Leitura

12

Nvel 2: Comissionamento

Hy

Parmetros de Controle de Temperatura a Gerenciamento dos Compressores


Histerese
0,5K a 10K

dt

Offset do setpoint

4K a 10K

LL

Limite inferior do setpoint de


resfriamento

-40C a 30C

HL

Limite superior do setpoint de


aquecimento

30C a 93C

CP1

Tempo mnimo ligado do


compressor

30 a 180 segundos

CP2

Tempo mnimo desligado do


compressor

60 a 300 segundos

PP1

Perodo do ciclo bomba desligada

1 a 24 horas

PP2

Durao do ciclo bomba desligada

0 a 999 segundos

PP3

Delay de desligamento da bomba

0 a 999 segundos

AF1

Parmetros Anti-congelamento e de Alarmes Gerais


Setpoint anti-congelamento
-20C to 20C

AF2

Diferencial anti-congelamento

0.5K to 10K

LP1

Delay de alarme de baixa presso

0 a 999 segundos

FS1

Delay de alarme de chave de fluxo

0 a 999 segundos

Pr1

Seletores de Funes Opcionais


Seletor do controle de temperatura LT = Sensor sada
de gua
RT = Sensor entrada

Pr3

Seletor do modo Local/Remoto

2
5
6
50
90
180

Atividade de Bomba

RE = Modo remoto
LC = Modo local

24
0
30
4
2
30
5
rt
Lc

..................................

3
35

SNS

Seletor do tipo de sensor

NICK = Nickel 1000


A99 = A99

a99

Parmetros de RedeNetwork parameters


Add

Typ

Endereo serial

Tipo de mquina

1 a 255
Tipo do Equipamento
1 = Somente Chiller, mono-circuito
2 = Somente Chiller, bi-circuito

255
1

..................................

3
36

16. Pontos de Rede

Protocolo
Velocida de (Baud Rate)
Endereo

N2 Open
9600
Ajustado via Display (De fault #255)

Descrio
Temperatura de Entrada de gua
Temperatura de Sada de gua
Set point Efetivo
Diferena de Temperatura
Diferena de Temperatura
Set point Anti-Congelamento
Diferencial do Anti-Congelamento
Tempo de Desligamento da Bomba
Tempo de Durao de Ciclo AntiAdeso
Tempo de Verif icao de Alarme de
Falta de Fluxo Dgua
Tempo de Verif icao de Alarme de
Falha de Pressostato
Set point de Refrigerao
Histerese
Tempo
Mnimo
de
Compressor
Desligado
Tempo Mnimo de Compressor Ligado
Perodo do Ciclo Desligado da Bomba
Tempo de Verif icao de Temperatura
Alta
Horas Trabalhadas do Compressor
(Circuito 01)
Horas Trabalhadas do Compressor
(Circuito 02)
Pressostato do Compressor (Circuito
01)

Unidade de Medida

Segundos

Tipo
ADF
ADF
ADF
ADF
ADF
ADF
ADF
ADF
ADF

Endereo
1
2
3
9
14
15
16
17
18

Segundos

ADF

19

Segundos

ADF

20

ADF
ADF
ADF

21
22
23

Minutos

ADF
ADI
ADI

24
1
2

Horas

ADI

Horas

ADI

BD

BD

BD

C
C
C
C
C
C
C
Segundos

C
Segundos
Segundos
Horas

0-C ontato Pressostato


Aberto (anormal)
1-C ontato Pressostato
Fechado (normal)

Pressostato do Compressor (Circuito


02)

0-C ontato Pressostato


Aberto (anormal)
1-C ontato Pressostato
Fechado (normal)

Chave de Fluxo

0-Sem Fluxo de gua


1-C om Fluxo de gua

..................................

3
37

Falha no sensor de temperatura de


entrada de gua gelada

0-Alarme Desativado

Falha no sensor de temperatura de


sada de gua gelada

0-Alarme Desativado

Status do Sistema

BD

BD

BD

BD

BD

BD

10

BD

11

BD

12

BD

13

BD

14

BD

16

BD

17

BD

18

1-Falha no Sensor

1-Falha no Sensor
0-Sistema Desabilitado
1-Sistema Habilitado

Comando da Bomba

0-C omando da Bomba


Desligado
1-C omando da Bomba
Funcionando

Alarme Anti-Congelamento

0-Alarme Desativado
1-Alarme de AntiCongelamento Ativado

Alarme do Pressostato de alta/baixa


do Compressor (Circuito 01)

0-Alarme Desativado

Alarme do Pressostato de alta/baixa


do Compressor (Circuito 02)

0-Alarme Desativado

Alarme de Falta de Fluxo de gua

0-Alarme Desativado

1- Alarme Ativo

1- Alarme Ativo

1- Alarme Ativo

Comando do Compressor (Circuito 01)

0-C omando do
Compressor Inativo
1-C omando do
Compressor Ativo

Comando do Compressor (Circuito 02)

0-C omando do
Compressor Inativo
1-C omando do
Compressor Ativo

Alarme de Temperatura Alta

0-Alarme Desativado
1-Temperatura Alta
Ativado

Comando Remoto

0-C omando Remoto


Inativo
1-C omando Remoto Ativo

Sistema Local/Remoto

0-Sistema Habilitado para


Local
1-Sistema Habilitado para
Remoto

..................................

3
38

Reset de Todos os Alarmes

0-Alarmes No Resetados

BD

22

BD

23

BD

24

BD

25

1-Todos os Alarmes
Resetados

Tipo do equipamento

0-Modo Mono-Compressor
1-Modo Bi-Compressor

Habilitar Sistema de Equalizao

0-Sistema de Equalizao
Inabilitado
1-Sistema de Equalizao
Habilitado

Configurao
dos
Entradas Analgicas

Sensores

das

6-C onfigurado para Sensor


A99
8-C onfigurado para Sensor
Nickel 1000

Legenda
Ponto de Leitura / Escrita
Ponto de Leitura

..................................

3
39

DADOS FSICOS DO RESFRIADOR DE LQUIDOS


MODELOS

YRHC090B25PCK

YRHC090B40PCK

YRHC122B25PCK

YRHC122B40PCK

Nmero de estgios de capacidade

Nmero de circuitos frigorficos

Refrigerante
Compressor
Evaporador (expanso direta)

Tipo

R22

Quantidade

Tipo

Scroll hermtico

Tipo

Placas soldadas

Tipo

Tubo de cobre e aletas de alumnio

Nmero de filas

Aletas por polegada (FPI)

12

Condensador
rea de face

m2

1,47

1,47

Dimetro dos tubos

(Condensador)

Nmero de circuitos

Nmero de ventiladores

Tipo

Axial/4 ps

Axila/3 ps

Tipo
Bomba
(opcional)

Tanque de
expanso (opcional)

Dimenses

1,9

Centrfuga

Vazo de gua nominal

m3/h

4,1

4,1

A.M.T. disponvel na vazo nominal

mca

25

Volume

litros

18

Presso admissvel em operao

bar/kPa

Pr-carga

bar/kPa

5,5

5,5

7/700
1,5/150

Largura

mm

1915

1915

2215

2215

Profundidade

mm

690

690

790

790

Altura

mm

220/3/60

380/3/60

Entrada do fluido

Vision

Harmonic

1-1/2 BSP

Sada do fluido

1-1/2 BSP
V//Hz

220/3/60

380/3/60

Ponto de fora

31

20

44

28

Corrente total

26,6

17,1

40,6

25,7

Potncia total

kW

8,34

8,34

12,73

12,73

FORM: M-COM015-BR(0107)
SUBSTITUI: M-COM015-BR(1103)

Premier

950

Conexes
Alimentao eltrica

Atlas

Unidade industrial So Paulo - Rua Joo Tibiri, 900 - So Paulo - SP - CEP: 05077-000 - Fone: (11) 3475 6700 - Fax: (11) 3834 3192
Unidade industrial Pinhais - Rua Tomazina, 125 - Condomnio Portal da Serra - Pinhais - PR - CEP: 83325-040 - Fone: (41) 3661 3407 - Fax: (41) 3661 3410
contate - [email protected] visite - www.yorkbrasil.com.br fale conosco - 0800 164 022

SISTEMA ACQUALINE

Ventilador

1,9
3/8

A SOLUO NA MEDIDA CERTA

Sistema de gua gelada


Capacidade do sistema: de 7,5 e 10TR
Compressor Scroll
Controle microprocessado
Opo de bomba e tanque incorporado
Vrias opes de fan coils hidrnicos
Resfriador de lquido de
fabricao nacional

Autentic

Vrias opes para utilizao com o Acqualine

As unidades internas podem ser com insuflamento atravs de dutos, ou diretamente no ambiente, com vrias opes de
designs, sem comprometer o ambiente. Com o sistema Acqualine possvel atender simultaneamente vrios ambientes,
com controles remoto* totalmente individuais.

Atlas

Premier

Vision

Harmonic

Autentic

SISTEMA ACQUALINE

*As unidades com insuflamento direto no ambiente acompanham controle remoto sem fio.

Caractersticas

Kit hidrnico

O Acqualine um sistema de gua gelada composto de um resfri-

Opcionalmente os resfriadores de lquido so equipados com bomba

ador de lquido e vrias unidades de fan coils hidrnicos para clima-

e tanque de expanso, facilitando a instalao e economizando

tizar diversos ambientes, de pequeno e mdio porte. O sistema est

espao. Todas as mquinas (com ou sem o kit hidrnico) possuem

disponveis nas capacidades de 7,5 e 10TR.

filtro Y e chave de fluxo.

Alta Tecnologia

Fcil instalao e manuteno

O sistema Acqualine utiliza tecnologia de ponta em seus compo-

A unidade externa possui trs painis removveis com puxadores

nentes. A unidade externa possui um evaporador do tipo placas

para facilitar o acesso aos componentes. O acesso a purga de ar

que oferece uma excelente performance ocupando um pequeno

e a pressurizao do tanque feita do lado de fora da mquina, no

espao na mquina. Alm disso, o resfriador de lquido conta com

precisando retirar os painis para acess-los.

a tecnologia do compressor Scroll, que contribui para uma tima

Controle microprocessado

eficincia do sistema.
Gabinete compacto

Equipado com controlador de alta performance

A unidade externa foi projetada com insuflamento horizontal que

produto, proporcionando o gerenciamento do(s) compressor(es),

permite a instalao em apartamentos. Sua largura pequena o

da atividade da bomba, dos controles de alarme e das protees.

suficiente para passar em portas (menor que 80 cm), o que torna


fcil sua instalao em residncias.
Confiabilidade

Todos os equipamentos so testados em fbrica. As unidades possuem quadro eltrico completo, circuito frigorfico com filtro secador,
visor de lquido, vlvula de servio do tipo tanque, pressostato e
A SOLUO NA MEDIDA CERTA

circuito hidrulico com filtro Y e chave de fluxo.

com software dedicado especialmente para o

ESPECIFICAO RESFRIADOR SCROLL (YRHC)


DESCRIO DO SISTEMA
Resfriador de lquido de condensao a ar, constitudo por compressores do tipo
scroll, refrigerante R-22 ou R-407C, circuito(s) independente(s) de refrigerante,
filtro secador, visor de liquido, vlvula de servio do tipo tanque, pressostato,
circuito hidrulico com filtro Y, chave de fluxo e controle microprocessado.

PRODUTOS / EQUIPAMENTO
COMPRESSORES
Compressores do tipo scroll hermtico

COMPONENTES DO CIRCUITO DE REFRIGERANTE


As unidades possuem quadro eltrico completo, circuito frigorfico com filtro
secador, visor de liquido, vlvula de servio do tipo tanque, pressostato e circuito
hidrulico com filtro Y, chave de fluxo e completa carga operacional de
refrigerante R-22 e leo do compressor.

TROCADORES DE CALOR
Evaporador/Condensador/Ventilador
Evaporador do tipo placas, ocupando um pequeno espao na maquina.

Condensador com tubos de cobre e aletas de alumnio.

Ventilador de baixo rudo do tipo axial, dinamicamente e estaticamente


balanceados, com acionamento direto.

EXIGNCIAS DE FORA E ELTRICAS


Quadro eltrico/Controle:
Quadro eltrico fornecido completo de fabrica.

Controle microprocessado equipado com controlador de alta performance com


software

dedicado

especialmente

para

produto,

proporcionando

gerenciamento do(s) compressor(es), atividade da bomba, dos controles de


alarme e das protees.

Acessrios
Kit Hidrnico
Opcionalmente os resfriadores de lquidos so equipados com bomba e tanque
de expanso, facilitando a instalao e economizando espao. Todos os
resfriadores (com ou sem kit hidrnico) possuem filtro Y e chave de fluxo.

Johnson Controls
BUILDING EFFICIENCY

Por Um Mundo Mais Confortvel, Seguro e Sustentvel

Split System Gemini - YEDX

Portflio HVAC
Split System para Dutos

Split System Gemini - YEDX

Split System para Dutos


Split System Gemini

Split System Gemini - YEDX

Split System Gemini


Evaporador S Frio
Capacidades Disponveis:
YEDX060 60.000 Btu/h (5 TR)
YEDX090 90.000 Btu/h (7.5 TR)
YEDX122 120.000 Btu/h (10 TR)
YEDX182 180.000 Btu/h (15 TR)
YEDX242 240.000 Btu/h (20 TR)
YEDX302 300.000 Btu/h (25 TR)
YEDX362 360.000 Btu/h (30 TR)
YEDX482 480.000 Btu/h (40 TR)

Split System Gemini - YEDX

Split System Gemini


Evaporador Quente Frio
Capacidades Disponveis:
YEDX060 60.000 Btu/h (5 TR)
YEDX090 90.000 Btu/h (7.5 TR)
YEDX122 120.000 Btu/h (10 TR)
YEDX182 180.000 Btu/h (15 TR)
YEDX242 240.000 Btu/h (20 TR)
YEDX303 300.000 Btu/h (25 TR)
YEDX363 360.000 Btu/h (30 TR)
YEDX484 480.000 Btu/h (40 TR)

Split System Gemini - YEDX

Split System Gemini - YEDX


Conceito modular composto por dois mdulos:
- Mdulo ventilador
- Mdulo trocador
- Sete posies de montagem disponveis

Obs.: Opo V5 Disponvel at 20 TR

Split System Gemini - YEDX

Split System Gemini - YEDX


Nomenclatura Mdulo Ventilador:

60.000 a 480.000 Btu/h

Split System Gemini - YEDX

Split System Gemini - YEDX


Nomenclatura Mdulo Trocador de Calor:

60.000 a 480.000 Btu/h

Split System Gemini - YEDX

Split System Gemini - YEDX


Caractersticas Tcnicas:
- Ciclos S Frio ou Quente-Frio;
- Fluido refrigerante R22 ou R407c;
- Gabinete construdo em perfil de alumnio extrudado e cantos em nylon, garantindo
excelente rigidez e leveza;
- Painis de PVC parede dupla emoldurados com juntas co-extrudadas em PVC,
proporcionando uma construo prova de vazamentos de ar e uma ampla gama de
presses;
- Isolamento trmico constituido de espuma de poliuretano expandido com expessura
17 mm aumentando tambm a rigidez mecnica, o revestimento dos painis
constituido de chapa de ao galvanizado de 0,5 mm e pr-pintado na parte externa;
- Base rgida construda em trilhos de chapas de ao;
- A bandeja de dreno de condensado inclinada com sada lateral e fabricada em
material termoplstica ABS revestida com composto impermeabilizante e anticorrosivo atendendo ASHRAE 62-2001.
9

Split System Gemini - YEDX

Split System Gemini - YEDX

10

Split System Gemini - YEDX

Split System Gemini - YEDX


Caractersticas Tcnicas:
- Ventilador:
Com ps voltadas para a frente do tipo Sirocco com presso esttica de 15 mmca (opo
de alta presso sob consulta).

11

Split System Gemini - YEDX

Split System Gemini - YEDX


Caractersticas Tcnicas:
- Motor:
Motor eltrico trifsico de quatro plos, grau de proteo IP55 e isolamento classe B.

12

Split System Gemini - YEDX

Split System Gemini - YEDX


Caractersticas Tcnicas:
- Acionamento:
Acionamento por correias em V e polias com ajuste de tenso.

13

Split System Gemini - YEDX

Split System Gemini - YEDX


Caractersticas Tcnicas:
- Filtro plano descartvel classificao ABNT-G3 de 1 com elemento filtrante de
manta sinttica, dupla filtragem ou 2 sob consulta.

14

Split System Gemini - YEDX

Split System Gemini - YEDX


Caractersticas Tcnicas:
- Serpentina
Constitudas de 4 filas de tubos de cobre para capacidade de 30 TR e 3 filas
para as demais capacidades, expandidas contra aletas de alumnio com espaamento
de 14 aletas por polegada e dimetro de 3/8 para equipamentos de at 20 TR e 12
aletas por polegada e dimetro de para equipamentos de 25 a 40 TR.

15

Split System Gemini - YEDX

Split System Gemini - YEDX


Proteo:
- Pressostatos de alta e de baixa presso;
- Fusvel de comando;
- CLO;
Dispositivo de proteo contra ciclagem automtica do compressor, quando interrompido
por outros dispositivos de proteo.

- Comando 24 v.
Termostatos
- Eletrnico;

- Termostato microprocessado 7 dias (opcional);


- Termostato microprocessado 365 dias (opcional).

16

Split System Gemini - YEDX

Split System Gemini


Condensadoras

17

Split System Gemini - YEDX

Split System Gemini


Condensadoras
Compressor Scroll
- Alta eficincia;
- Refrigerante fluindo atravs do compressor;
- Grande volume livre na suco;
- Grande reservatrio de leo;
- Suco na parte inferior refrigerando 100% do
motor do compressor;
- Isolamento de vibrao e baixo nvel de rudo.

18

Split System Gemini - YEDX

Split System Gemini


Condensadoras S Frio

19

Split System Gemini - YEDX

Split System Gemini - YXDA


Nomenclatura

60.000 Btu/h

20

Split System Gemini - YEDX

Split System Gemini - YXDA


Caractersticas Tcnicas
- Unidade externa;
- Capacidade 5 TR;
- Fluido refrigerante R22;
- Serpentina com tratamento Gold-Tech anti-corroso e ao galvnica;
- Ventilador axial com acionamento direto e hlices de alumnio;
- Descarga horizontal;
- Compressor scroll;
- Tenses disponveis: 220-380/3/60Hz;
- Tenso eltrica de comando 24 V.

21

Split System Gemini - YEDX

Split System Gemini - HBC


Nomenclatura
90.000 Btu/h

120.000 Btu/h

22

Split System Gemini - YEDX

Split System Gemini - HBC


Caractersticas Tcnicas
- Unidade externa;
- Capacidades 7.5 e 10 TR;
- Fluido refrigerante R22 ou R407c ;
- Serpentina com tratamento Gold-Tech anti-corroso e ao galvnica;
- Ventilador axial com acionamento direto e hlices de alumnio;
- Descarga horizontal;
- Compressor scroll;
- Tenses disponveis: 220-380-440/3/60Hz ou 380/3/50Hz;
- Tenso eltrica de comando 24 V.

23

Split System Gemini - YEDX

Split System Gemini - HCE


Nomenclatura

180.000, 240.000 e 300.000 Btu/h

24

Split System Gemini - YEDX

Split System Gemini - HCE


Caractersticas Tcnicas
- Unidade externa;
- Capacidades 15, 20 e 25 TR;
- Fluido refrigerante R22 ou R407c;
- Serpentina com tratamento Gold-Tech anti-corroso e ao galvnica;
- Ventilador axial com acionamento direto e hlices de alumnio;
- Descarga vertical;
- Compressor scroll;
- Tenses disponveis: 220-380-440/3/60Hz;
- Tenso eltrica de comando 24 V.

25

Split System Gemini - YEDX

Split System Gemini - HTC


Nomenclatura
180.000 Btu/h

240.000 Btu/h

26

Split System Gemini - YEDX

Split System Gemini - HTC


Caractersticas Tcnicas
- Unidade externa;
- Capacidades 15 e 20 TR;
- Fluido refrigerante R22 ou R407c;
- Serpentina com tratamento Gold-Tech anti-corroso e ao galvnica;
- Ventilador centrifugo de acionamento por polias e correias com hlices metlicas em
ao galvanizado;
- Compressor scroll;
- Tenses disponveis: 220-380-440/3/60Hz;
- Tenso eltrica de comando 24 V.

27

Split System Gemini - YEDX

Split System Gemini


Condensadoras Quente Frio

28

Split System Gemini - YEDX

Split System Gemini - YXJA


Nomenclatura

60.000 Btu/h

29

Split System Gemini - YEDX

Split System Gemini - YXJA


Caractersticas Tcnicas
- Unidade externa;
- Capacidade 5 TR;
- Fluido refrigerante R22;
- Serpentina com tratamento Gold-Tech anti-corroso e ao galvnica;
- Ventilador axial com acionamento direto e hlices de alumnio;
- Descarga horizontal;
- Compressor scroll;
- Tenses disponveis: 220-380/3/60Hz;
- Tenso eltrica de comando 24 V.

30

Split System Gemini - YEDX

Split System Gemini - HUH


Nomenclatura
90.000 Btu/h

120.000 Btu/h

31

Split System Gemini - YEDX

Split System Gemini - HUH


Caractersticas Tcnicas
- Unidade externa;
- Capacidade 7,5 e 10 TR;
- Fluido refrigerante R22;
- Serpentina com tratamento Gold-Tech anti-corroso e ao galvnica;
- Ventilador axial com acionamento direto e hlices de alumnio;
- Descarga horizontal;
- Compressor scroll;
- Tenses disponveis: 220-380-440/3/60Hz;
- Tenso eltrica de comando 24 V.

32

Split System Gemini - YEDX

Split System Gemini


Opcionais Condensadoras (HBC, HCE e HUH)
- Visor de lquido com indicao de umidade;
- Rel de sequncia e falta de fase;
- Capacitor para correo do fator de potncia ;
- Vlvula de servio de bloqueio nas linhas de suco, lquido e descarga;
- Todos instalados em campo.
Opcionais Evaporadora
- Termostato microprocessado TEC para interligao em rede possibilitando monitorao e controle
via web.

33

Split System Gemini - YEDX

Split System Gemini


Combinaes

34

Split System Gemini - YEDX

Split System Gemini


Combinaes
S Frio

EVAPORADORA

CONDENSADORA

YEDX060

YXDA60

YEDX090

HBC090

YEDX122

HBC122
2x HBC090

YEDX182

HCE182
HTC182

YEDX242

Split System Gemini - YEDX

HCE242

YEDX302

HCE302

YEDX362

2x HCE180

YEDX482

35

2x HBC120

2x HCE240
2x HTC240

Split System Gemini


Combinaes
Quente-Frio

36

Split System Gemini - YEDX

EVAPORADORA

CONDENSADORA

YEDX060

YXJA60

YEDX090

HUH090

YEDX122

HUH122

YEDX182

2x HUH090

YEDX242

2x HUH120

YEDX303

2x HUH090 + HUH120

YEDX363

3x HUH120

YEDX484

4x HUH120

Split System Gemini

Especificao
Os condicionadores de ar tipo Split Sytem Gemini para dutos, YEDX, so
projetados para instalaes com insuflamento de ar atravs de sistema de dutos em
aplicaes domstica, comercial e industrial disponveis para ciclos s-frio ou quentefrio. As unidades possuem um, dois ou quatro compressores hermticos com circuitos de
refrigerao independentes. Cada circuito de refrigerao composto por um
condensador a ar (axial horizontal, axial vertical ou centrfugo), um filtro secador de linha
de lquido para interligao frigorfica (um por circuito), uma vlvula de expanso
termosttica, um distribuidor de lquido, um evaporador, pressostatos de alta e de baixa,
tomadas de presso e um compressor. As unidades evaporadora + condensadora so
fornecidas pressurizadas com gs refrigerante e Nitrognio respectivamente.

Gabinetes
Gabinete construdo em perfis de alumnio extrudado compostos por painis de
parede dupla constitudo de chapa de ao galvanizado (0,5 mm) e pr-pintado na parte
exterior, isolados com poliuretano expandido com espessura de 17 mm emoldurados por
juntas co-extrudadas em PVC a fim de impedir a condensao e ganhos de calor. Os
painis do gabinete so removveis com fechos de fcil remoo no necessitando chaves
especiais e permitindo amplo acesso para manuteno.
A bandeja de dreno fabricada em material termoplstico ABS, anti-corroso,
isolada em poliuretano injetado e inclinada com sada lateral no permitindo o acmulo
de gua de condensado, evitando a profilerao de microorganismos atendendo a
ASHRAE 62-2001.

Conceito Modular
A unidade evaporadora YEDX formada por dois mdulos, um mdulo trocador
de calor e um mdulo ventilador, possibilitando a montagem na posio vertical ou
horizontal com vrias opes de descarga do ventilador.

Mdulo Ventilador
O ventilador centrfugo de dupla aspirao com ps voltadas para frente do tipo
Sirocco, os ventiladores tm performance certificada pelo AMCA, e so selecionados
para trabalhar em regies de alta eficincia. Balanceados esttica e dinamicamente, os
rotores apiam-se sobre rolamentos de lubrificao permanente, e so firmemente
posicionados e alinhados por buchas cnicas, evitando empenamento e desgaste do eixo.
A transmisso feita por polia motora regulvel, correia em V e polia volante.

Mdulo Trocador
As serpentinas so constitudas de 4 filas de tubos de cobre para capacidade de 30
TR e 3 filas para as demais capacidades, expandidas contra aletas de alumnio com
espaamento de 14 aletas por polegada e dimetro de 3/8 para equipamentos de at 20
TR e 12 aletas por polegada e dimetro de para equipamentos de 25 a 40 TR.
A cabeceira fabricada em ao galvanizado minimizado de 0.95 mm de
espessura, com perfil que facilita a manuteno e limpeza.

Compressores
Os compressores so do tipo Scroll de alta eficincia e so protegidos
internamente por sensores de temperatura aliados a pressostatos de alta e baixa presso
com rearme automtico, controle anti-reciclagem e temporizao de partida,
proporcionando a proteo necessria ao bom funcionamento do equipamento.

Unidade Condensadora S-Frio


Para condensadoras axiais e horizontais, a serpentina constituda de 2 filas com
tubos de cobre de 3/8 expandidos contra aletas de alumnio com 16 aletas por polegada,
para condensadoras centrifugas, a serpentina constituda de 4 filas com tubos de cobre
de 3/8 expandidos contra aletas de alumnio com 13 aletas por polegada, com
subresfriador de liquido.

Unidade Condensadora Quente-Frio


Para condensadora de 5 TR, a serpentina constituda de 2 filas com tubos de
cobre expandidos contra aletas de alumnio com espaamento de 16 aletas por polegadas,
para condensadoras de 7,5 e 10 TR, a serpentina constituda de 2 filas com tubos de
cobre de 3/8 expandidos contra aletas de alumnio com espaamento de 12 aletas por
polegada e subresfriador de lquido.

Filtro de Ar
do tipo grosso classificao ABNT: G3 com elemento filtrante de manta sinttica
de 1 de espessura. Os filtros so instalados atrs das grelhas frontais, antes da serpentina
evaporadora.

Quadro Eltrico
O quadro eltrico montado internamente na seo inferior do gabinete no painel
ao lado do motor e constitudo de um contator, um rel de sobre carga para o motor do

evaporador, fusveis de comando, rgua de bornes e transformador de tenso para


combinaes com condensadora HBC.

Circuito de Refrigerao
Os Componentes do circuito frigorgeno so interligados por tubos de cobre sem
costura, isolados e suportados em pequenos intervalos. O circuito dispem de vlvulas de
expanso termosttica, distribuidor de lquido, pressostato de alta, pressostato de baixa e
tomadas de presso.

Controle
O equipamento equipado com um controle eletrnico de simples ou duplo
estgios de refrigerao e aquecimento conforme o nmero de compressores para
unidades de 5 TR 440v. Para unidades de 5 TR 220 ou 380v e para as demais
capacidades, poder ser usado, alm do termostato eletrnico, um termostato
microprocessado, que dispe de capacidade de programao (7 ou 365 dias) para dois
estgios de refrigerao e trs de aquecimento ou vice e versa ou termostato
microprocessado TEC para interligao em rede.

Localizao e reas Livres


A instalao dever ser feita numa superfcie nivelada e lisa que deve ser capaz de
suportar o peso da unidade. As unidades so construdas para operao ao abrigo do
tempo e no aplicveis em atmosferas midas, corrosivas ou explosivas. Em instalaes
onde a(s) condesadora(s) possa(m) ser exposta(s) a baixas temperaturas externas, a
proteo anticongelamento ser de responsabilidade do cliente. Na instalao, devem
estar previstos drenos de gua, ventilao e reas para servio a fim de possibilitar a
remoo do(s) compressor(es) e do condensador.

Consideraes Acsticas
Para assegurar uma instalao bem sucedida destas unidades, os compressores so
fixados sobre isoladores de vibrao. Com dutos de ar de insuflamento e de retorno, um
colarinho flexvel dever ser instalado em campo, a fim de se evitar a transmisso de
rudo e vibrao.

Conexes de Dreno
Cada sada de condensado deve ter sua linha de dreno individual com um sifo de
desnvel mnimo de 2. Linhas de dreno devero ser interligadas s tubulaes de

drenagem da construo. A linha de dreno deve ser isolada termicamente onde houver
risco de condensao externa de gua.

Interligaes Eltricas
As unidades evaporadoras e as unidades condensadoras so fornecidas com as
tenses conforme anexo 1. O sistema de controle dever incluir proteo contra
sobrecarga no motor do evaporador por rel, sensores de temperatura internos no motor
do condensador e para o compressor, sensores internos tipo line break para corrente e
temperatura, bem como pressostatos de alta e baixa. A interligao eltrica est de acordo
com a ABNT NBR 5410.

Srie Plus
Os equipamentos da srie plus dispem de visor de lquido com indicao de umidade,
aletas com tratamento Gold-Tech, vlvula de servio de bloqueio nas linhas de suco,
lquido e descarga na condensadora, rel de falta e inverso de fases e capacitor para
correo do fator de potncia (0,92).

Caractersticas Tcnicas
Anexo 1: Tabela de dados tcnicos
Evaporadoras
Modelos
Capacidade Nominal
Vazo Nominal
Gs Refrigerante
Ventilador
Presso Esttica
Externa na Vazo Nominal
Filtros de ar
Motor
Alimentao eltrica
Nmero de filas
Aletas por polegadas
rea de face
Serpentina
Dimetro dos tubos
Tipo
Nmero de circuitos
Altura
Montagem
Largura
Vertical
Profundidade
Dimenses
Altura
Montagem
Largura
Horizontal
Profundidade
Linha de Lquido (Solda)
Conexes
Linha de Suco (Solda)
Peso

Btu/h
TR
m/h

YEDX060
60000
5
3400

YEDX090
90000
7.5
5100

YEDX122
120000
10
6800

YEDX182
180000
15
10200

mmca
CV

YEDX242
240000
20
13600

YEDX302
300000
25
17000
R22 / R407c
Sirocco

YEDX303
300000
25
17000

YEDX362
360000
30
20400

YEDX363
360000
30
20400

YEDX482
480000
40
27200

YEDX484
480000
40
27200

7.5

7.5

7.5

7.5

3
12
2.27
1/2

4
12
2.27
1/2

3
12
3.07
1/2

4
12
3.07
1/2

2
2271
2214
904
1367
2214
1808
(2x) 5/8
(2x) 1 1/8
420

3
2271
2214
904
1367
2214
1808
(3x) 5/8
(3x) 1 1/8
420

2
2920
2800
1100
1520
2800
2200
(2x) 7/8
(2x) 1 5/8
460

4
2920
2800
1100
1520
2800
2200
(4x) 5/8
(4x) 1 1/8
610

15
1

1.5

V//Hz

G3 descartvel 1" de espessura


4
5
5
220/3/60 - 380/3/60 - 440/3/60

m
in

3
14
0.38
3/8

3
14
0.58
3/8

3
14
0.74
3/8

3
14
1.18
3/8

mm
mm
mm
mm
mm
mm
in
in
kg

1
1368
1024
624
744
1024
1248
1/2
7/8
140

1
1588
1444
724
904
1444
1448
5/8
1 1/8
180

2
1688
1444
724
904
1444
1448
(2x) 1/2
(2x) 7/8
215

2
1713
1784
724
989
1784
1448
(2x) 5/8
(2x) 1 1/8
225

3
3
3
14
12
12
1.51
1.89
1.89
3/8
1/2
1/2
Tubos de cobre e aletas de alumnio
2
2
3
1993
2083
2083
2100
2430
2430
814
904
904
1179
1179
1179
2100
2430
2430
1628
1808
1808
(2x) 5/8
(2x) 5/8
(3x) 5/8
(2x) 1 1/8
(2x) 1 1/8
(3x) 1 1/8
270
370
370

Condensadoras S Frio
Modelos
Capacidade Nominal
Gs Refrigerante
Ventilador
Vazo Nominal
Presso Esttica
Externa na Vazo Nominal
Tipo
Compressor
Qrd total
Motor
Alimentao eltrica

Serpentina

Dimenses

Conexes

YXDA060
60000
5

m/h

1970

mmca

CV
V//Hz

Nmero de filas
Aletas por polegadas
rea de face
Dimetro dos tubos
Tipo
Nmero de circuitos
Altura
Largura
Profundidade
Linha de Lquido
Linha de Suco
Tipo

Peso

Btu/h
TR

m
in

mm
mm
mm
in
in
kg

HBC090
90000
7.5

HBC120
120000
10

Axial horizontal
7650
10200
-

1
3/4
220/3/60
380/3/60
2
16
0.61
3/8

HBC122
120000
10

HCE180
180000
15

HCE182
180000
15
R22 / R407c

10200

18360

1
3/4

2
(2x) 1/2

2
(2x) 1/2

HCE240
240000
20

HCE242
240000
20

HCE302
300000
25

18360

Axial vertical
19210

19210

30000

10

2
(2x) 3/4

Scroll
2
(2x) 3/4

4
(2x) 3/4

4
(2x) 3/4

4
(2x) 2

2
4

4
4

220/3/60 - 380/3/60 - 440/3/60

1
960
1105
340
3/8
3/4
Rosca
74

2
16
1.18
3/8

2
16
1.7
3/8

2
16
1.7
3/8

1
1070
963
543
1/2
7/8

1
1560
1038
543
1/2
7/8

2
1560
1038
543
(2x) 1/2
(2x) 7/8

110

194

194

HTC240
240000
20

Centrfugo
15300
20400

220/3/60 - 380/3/60 - 440/3/60


2
2
2
16
16
16
2.52
2.52
3.4
3/8
3/8
3/8
Tubos de cobre e aletas de alumnio
1
2
1
1142
1142
1142
1953
1953
1953
1013
1013
1013
3/4
(2x) 1/2
7/8
1 3/8
(2x) 7/8
1 5/8
Solda
295.5
296
388.5

HTC182
180000
15

220/3/60 - 380/3/60

2
16
3.4
3/8

2
16
5.1
3/8

4
13
1.92
3/8

4
13
1.92
3/8

2
1142
1953
1013
(2x) 3/4
(2x) 1 3/8

2
1685
1953
1013
(2x) 3/4
(2x) 1 3/8

2
1830
1716
640
(2x) 1/2
(2x) 7/8

1
2040
2010
760
3/4
1 5/8

388.5

448

350

510

Condensadoras Quente/Frio
Modelos
Capacidade Nominal
Gs Refrigerante
Ventilador
Vazo Nominal
Presso Esttica
Externa na Vazo Nominal
Tipo
Compressor
Qrd total
Motor

Btu/h
TR

YXJA060
60000
5

m/h

1970

mmca

HUH090 HUH120
90000
120000
7.5
10
R22 / R407c
Axial horizontal
7850
10200
-

HUH122
120000
10

10200
-

Scroll

1
1
2
2
CV
3/4
3/4
2x 1/2
2x 1/2
220/3/60
V//Hz
Alimentao eltrica
220/3/60 - 380/3/60
380/3/60
2
Nmero de filas
2
2
2
16
12
12
12
Aletas por polegadas
0.61
1.47
1.9
1.9
rea de face
m
Serpentina
3/8
3/8
3/8
3/8
Dimetro dos tubos
in
Tubos de cobre e aletas de alumnio
Tipo
1
Nmero de circuitos
1
1
2
Altura
mm
960
950
950
950
Dimenses
1714
1944
1944
Largura
mm
1105
572
755
755
Profundidade
mm
340
Linha de Lquido (Rosca) in
3/8
1/2
1/2
(2x) 1/2
Conexes
Linha de Suco (Rosca) in
3/4
7/8
7/8
(2x) 3/4
Peso
169
258
258
kg
96

Combinaes S Frio
Evaporadora
YEDX060
YEDX090
YEDX122
YEDX182
YEDX242
Condensadora
YXDA060
HBC090
HBC122
(2x) HBC090
HCE182
HTC182
(2x) HBC120
HCE242
Capacidade *
15
20
TR
5
7.5
10
Consumo a 100% *
kW
6.9
8.84
14.6
17.5
17.5
18.6
27.99
27.6
1.38
1.18
1.46
1.17
1.17
1.24
1.40
1.38
kw/TR *
TR
5
7.5
5
Capadicade / circuito
7.5
10
Bitola
1/2
5/8
(2x) 1/2
in
(2x) 5/8
(2x) 5/8
Linha de lquido
Comp. Equivalente
15
21
15
m
21
15
Tubulao**
Bitola
7/8
1 1/8
(2x) 7/8
in
(2x) 1 1/8
(2x) 1 1/8
Linha de suco
Comp. Equivalente
9
18
9
m
18
12
Desnvel mximo entre as unidades
m
10
10
10
10
10
(*) Valores Nominais
(**) Comprimento equivalente calculado para bitola da tubulao da evaporadora. Para comprimentos equivalentes superiores, favor consultar a Eng. de Aplicao - So Paulo

YEDX302
HCE302
25
32.3
1.29
12.5
(2x) 3/4
18
(2x) 1 3/8
15
10

YEDX362
YEDX482
(2x) HCE180 (2x) HCE240 (2x) HTC240
40
30
35.9
54.27
57.1
1.20
1.36
1.43
15
20
(2x) 3/4
(2x) 7/8
18
24
(2x) 1 3/8
(2x) 1 5/8
15
21
10
10

Combinaes Quente/Frio
Evaporadora
YEDX060
YEDX090
YEDX122
YEDX182
YEDX242
YEDX303
YEDX363
YEDX484
Condensadora
YXJA060
HUH090
HUH122
(2x) HUH090 (2x) HUH120 HUH120+(2x) HUH090 (3x) HUH120 (4x) HUH120
Capacidade *
TR
5
7.5
10
15
20
25
30
40
Consumo a 100% *
kw
6.9
8.8
14.2
17.5
28.4
31.5
43.5
55.9
1.38
1.17
1.42
1.17
1.42
1.26
1.45
1.40
kw/TR *
TR
5
7.5
5
7.5
10
12.5
15
20
Capadicade / circuito
Bitola
1/2
5/8
(2x) 1/2
in
(2x) 5/8
(2x) 5/8
(2x) 3/4
(2x) 3/4
(2x) 7/8
Linha de lquido
Comp. Equivalente
15
21
15
m
21
15
18
18
24
Tubulao**
Bitola
7/8
1 1/8
(2x) 7/8
(2x) 1 1/8
(2x) 1 1/8
(2x) 1 3/8
(2x) 1 3/8
(2x) 1 5/8
in
Linha de suco
Comp. Equivalente
9
18
9
18
12
15
15
21
m
Desnvel mximo entre as unidades
m
10
10
10
10
10
10
10
10
(*) Valores Nominais
(**) Comprimento equivalente calculado para bitola da tubulao da evaporadora. Para comprimentos equivalentes superiores, favor consultar a Eng. de Aplicao - So Paulo

Climatizador de Ar do tipo Split

Unidade Condensadora
Modelo HTC
Unidade Evaporadora
Modelo YEDX

Unidade Condensadora
Modelo HUC / HUH

Manual de Instalao, Operao e Manuteno


Sistema Split de Refrigerao e Aquecimento
Modelos 60.000 a 480.000 Btu/h

..............................................

.....................................

Indice
1. Nomenclatura .........................................................................................................................

2. Combinaes de fornecimentos possveis ......................................................................

3. Caractersticas tcnicas .......................................................................................................

4. Dados dimensionais .............................................................................................................

5. Descrio Geral .....................................................................................................................

10

5. Descrio Geral das Unidades Srie Plus ........................................................................

11

6. Recebimento e Inspeo ......................................................................................................

11

7. Segurana ..............................................................................................................................

12

8. Iamento e manuseio ...........................................................................................................

12

9. Local de instalao ...............................................................................................................

13

10. reas livres .........................................................................................................................

14

11. Posicionamento e montagem dos mdulos do evaporador ..........................................

14

12. Conexes de refrigerante ..................................................................................................

14

13. Tubulao .............................................................................................................................

15

14. Carga de gs e balanceamento do sistema ....................................................................

15

15. Dreno ....................................................................................................................................

16

16. Alimentao eltrica ...........................................................................................................

16

17. Diagramas de interligao eltrica ...................................................................................

20

18. Preparao para partida inicial .........................................................................................

21

18. Partida inicial .......................................................................................................................

21

19. Acionamento do ventilador do evaporador ......................................................................

21

20. Manuteno ..........................................................................................................................

22

.....................................

1. Nomenclatura
Mdulo de ventilao da unidade evaporadora

YEDX

09

60

V1

S
S - Srie
S - Srie Plus
SE - Srie Plus com termostato eletrnico
em branco - Srie Padro

Capacidade nominal
06 - 60.000 Btu/h
09 - 90.000 Btu/h
12 - 120.000 Btu/h
18 - 180.000 Btu/h
24 - 240.000 Btu/h
30 - 300.000 Btu/h
36 - 360.000 Btu/h
48 - 480.000 Btu/h
Nmero de circuitos
0 - 1 circuito
2 - 2 circuitos
3 - 3 circuitos
4 - 4 circuitos

Posio de montagem
Ver figura abaixo

Alimentao eltrica
60 - 220-380V/3/60 Hz
50 - 380V/3/50 Hz (exportao)
25 - 220V/3/60 Hz (Srie Plus)
40 - 380V/3/60 Hz (Srie Plus)

Gerao
A - 1a gerao

(*) A posio de montagem V5 no disponvel para os equipamentos de capacidade acima de 240.000 Btu/h

Mdulo trocador de calor da unidade evaporadora

YEDX

09

MT

S
S - Srie
S - Srie Plus
em branco - Srie Padro

Capacidade nominal
06 - 60.000 Btu/h
09 - 90.000 Btu/h
12 - 120.000 Btu/h
18 - 180.000 Btu/h
24 - 240.000 Btu/h
30 - 300.000 Btu/h
36 - 360.000 Btu/h
48 - 480.000 Btu/h

Posio de montagem
V - Vertical
H - Horizontal

Mdulo trocador de calor

Nmero de circuitos
0 - 1 circuito
2 - 2 circuitos
3 - 3 circuitos
4 - 4 circuitos

Gerao
A - 1a gerao

Unidades Condensadoras

H
Tipo de ventilador
U - Ventilador axial
T - Ventilador centrfugo

Tipo de operao
C - s frio
H - quente / frio

Capacidade nominal
09 - 90.000 Btu/h
12 - 120.000 Btu/h
18 - 180.000 Btu/h
24 - 240.000 Btu/h

09

25

S
S - Srie
S - Srie Plus
em branco - Srie Padro
Alimentao eltrica
50 - 380V/3/50 Hz (exportao)
25 - 220V/3/60 Hz (Srie Plus)
40 - 380V/3/60 Hz (Srie Plus)

Gerao
A - 1a gerao

Nmero de circuitos
0 - 1 circuito
2 - 2 circuitos

.....................................

2. Combinaes de Fornecimentos Possveis


Srie padro - S frio - Ventilador do condensador axial
Alimentao
eltrica
220V/3/60Hz

Capacidade
nominal

Mdulo de
ventilao

Mdulo Trocador
de calor

60.000 Btu/h

YEDX060A60**

90.000 Btu/h

YEDX090A60**

120.000 Btu/h

Unidade
Condensadora

Termostato

Kit eltrico

YEDX060AMT*

CHC55A27

025B48001 000

025B00027 000

YEDX090AMT*

HUC090A25

025B48001 000

025B00028 000

YEDX122A60**

YEDX122AMT*

HUC122A25

025B48002 000

025B00029 000

180.000 Btu/h

YEDX182A60**

YEDX182AMT*

(2x) HUC090A25

025B48002 000

025B00030 000

240.000 Btu/h

YEDX242A60**

YEDX242AMT*

(2x) HUC120A25

025B48002 000

025B00033 000

300.000 Btu/h

YEDX303A60**

YEDX303AMT*

(2x) HUC090A25

025B48002 000

025B00031 000

(1x) HUC120A25

380V/3/60Hz

360.000 Btu/h

YEDX363A60**

YEDX363AMT*

(3x) HUC120A25

025B48002 000

025B00032 000

480.000 Btu/h

YEDX484A60**

YEDX484AMT*

(4x) HUC120A25

025B48002 000

025B00032 000

60.000 Btu/h

YEDX060A60**

YEDX060AMT*

CHC55A37

025B48001 000

025B00026 000

90.000 Btu/h

YEDX090A60**

YEDX090AMT*

HUC090A40

025B48001 000

025B00027 000

120.000 Btu/h

YEDX122A60**

YEDX122AMT*

HUC122A40

025B48002 000

025B00028 000

180.000 Btu/h

YEDX182A60**

YEDX182AMT*

(2x) HUC090A40

025B48002 000

025B00028 000

240.000 Btu/h

YEDX242A60**

YEDX242AMT*

(2x) HUC120A40

025B48002 000

025B00029 000

300.000 Btu/h

YEDX303A60**

YEDX303AMT*

(2x) HUC090A40

025B48002 000

025B00030 000

(1x) HUC120A40
360.000 Btu/h

YEDX363A60**

YEDX363AMT*

(3x) HUC120A40

025B48002 000

025B00033 000

480.000 Btu/h

YEDX484A60**

YEDX484AMT*

(4x) HUC120A40

025B48002 000

025B00033 000

Srie padro - Quente/Frio - Ventilador do condensador axial


Alimentao
eltrica

220V/3/60Hz

380V/3/60Hz

Capacidade
nominal

Mdulo de
ventilao

Mdulo Trocador
de calor

60.000 Btu/h

YEDX060A60**

90.000 Btu/h

YEDX090A60**

120.000 Btu/h

Unidade
Condensadora

Termostato

Kit eltrico

Kit vlvula
de reteno

YEDX060AMT*

CHH55A27

025B48003 000

025B00027 000

085B05600 002

YEDX090AMT*

HUH090A25

025B48003 000

025B00028 000

085B05600 002

YEDX122A60**

YEDX122AMT*

HUH122A25

025B48003 000

025B00029 000

(2x) 085B05600 002

180.000 Btu/h

YEDX182A60**

YEDX182AMT*

(2x) HUH090A25

025B48004 000

025B00030 000

(2x) 085B05600 002

240.000 Btu/h

YEDX242A60**

YEDX242AMT*

(2x) HUH120A25

025B48004 000

025B00033 000

(2x) 085B05600 001

60.000 Btu/h

YEDX060A60**

YEDX060AMT*

CHH55A37

025B48003 000

025B00026 000

085B05600 002

90.000 Btu/h

YEDX090A60**

YEDX090AMT*

HUH090A40

025B48003 000

025B00027 000

085B05600 002

120.000 Btu/h

YEDX122A60**

YEDX122AMT*

HUH122A40

025B48003 000

025B00028 000

(2x) 085B05600 002

180.000 Btu/h

YEDX182A60**

YEDX182AMT*

(2x) HUH090A40

025B48004 000

025B00028 000

(2x) 085B05600 002

240.000 Btu/h

YEDX242A60**

YEDX242AMT*

(2x) HUH120A40

025B48004 000

025B00029 000

(2x) 085B05600 001

Srie padro - S frio - Ventilador do condensador centrfugo


Alimentao
eltrica

Capacidade
nominal

Mdulo de
ventilao

Mdulo Trocador
de calor

220V/3/60Hz

180.000 Btu/h

YEDX182A60**

480.000 Btu/h

YEDX484A60**

180.000 Btu/h
480.000 Btu/h

380V/3/60Hz

Unidade
Condensadora

Termostato

Kit eltrico

YEDX182AMT*

HTC182A25

025B48006 000

025B00030 001

YEDX482AMT*

(2x) HTC240A25

025B48006 000

025B00032 001

YEDX182A60**

YEDX182AMT*

HTC182A40

025B48006 000

025B00028 001

YEDX484A60**

YEDX482AMT*

(2x) HTC240A40

025B48006 000

025B00033 001

.....................................

2. Combinaes de Fornecimentos Possveis (continuao)


Srie Plus - S Frio - Ventilador do condensador axial
Capacidade
nominal

Mdulo de
ventilao

Mdulo trocador
de calor

Unidade
condensadora

90.000 Btu/h
120.000 Btu/h
180.000 Btu/h
240.000 Btu/h
300.000 Btu/h

YEDX090A60**S/SE
YEDX122A60**S/SE
YEDX182A60**S/SE
YEDX242A60**S/SE
YEDX303A60**S/SE

YEDX090AMT*S
YEDX122AMT*S
YEDX182AMT*S
YEDX242AMT*S
YEDX303AMT*S

360.000 Btu/h
480.000 Btu/h
90.000 Btu/h
120.000 Btu/h
180.000 Btu/h
240.000 Btu/h
300.000 Btu/h

YEDX363A60**S/SE
YEDX484A60**S/SE
YEDX090A60**S/SE
YEDX122A60**S/SE
YEDX182A60**S/SE
YEDX242A60**S/SE
YEDX303A60**S/SE

YEDX363AMT*S
YEDX484AMT*S
YEDX090AMT*S
YEDX122AMT*S
YEDX182AMT*S
YEDX242AMT*S
YEDX303AMT*S

360.000 Btu/h
480.000 Btu/h

YEDX363A60**S/SE
YEDX484A60**S/SE

YEDX363AMT*S
YEDX484AMT*S

HUC090A25S
HUC122A25S
(2x) HUC090A25S
(2x) HUC120A25S
(2x) HUC090A25S
(1x) HUC120A25S
(3x) HUC120A25S
(4x) HUC120A25S
HUC090A40S
HUC122A40S
(2x) HUC090A40S
(2x) HUC120A40S
(2x) HUC090A40S
(1x) HUC120A40S
(3x) HUC120A40S
(4x) HUC120A40S

Tipo

220V/3/60Hz

380V/3/60Hz

* Posio de montagem V para vertival


H para horizontal
** Posio de descarga do ventilador do evaporador -

V1, V2, V3, V4, H1, H3 e H5 para todos os modelos;


V5 apenas para os equipamentos at 240.000 Btu/h

3. Caractersticas Tcnicas
YEDX060

YEDX090

YEDX122

YEDX182

YEDX242

YEDX303

YEDX363

YEDX482

YEDX484

Capacidade nominal (Btu/h)

60.000

90.000

120.000

180.000

240.000

300.000

360.000

480.000

480.000

Vazo de ar nominal (m3/h)

3.400

5.440

6.800

10.200

13.600

17.000

20.400

27.200

27.200

Unidade evaporadora

Presso esttica disponvel na vazo nom.(mmca)

15

Serpentina

Filtros de ar (classificao ABNT/Tipo)

G3 / Descartvel

Nmero de filas

Aletas por polegada

14

14

14

14

14

12

12

12

12

rea da face (m2)

0,38

0,58

0,74

1,18

1,51

1,89

2,27

3,07

3,07

Dimetro dos tubos (pol.)

3/8

3/8

3/8

3/8

3/8

1/2

1/2

1/2

1/2

Tipo
1

Largura (mm)

1024

1444

1444

1784

2100

2430

2214

2800

2800

Altura (mm)

1368

1588

1688

1713

1993

2083

2271

2920

2920

Profundidade (mm)

624

724

724

724

814

904

904

1100

1100

Largura (mm)

1024

1444

1444

1784

2100

2430

2214

2800

2800

Nmero de circuitos
Dimenso Dimenso
horizontal vertical

Tubos de cobre e aletas de alumnio

Altura (mm)

744

904

904

989

1179

1179

1367

1520

1520

Profundidade (mm)

1248

1448

1448

1448

1628

1808

1808

2200

2200

140

180

215

225

270

370

420

460

610

1,5

7,5

7,5

7,5

0,94

1,44

1,82

2,71

3,59

4,34

6,27

6,27

6,27

Corrente - 220 V (A)

3,00

4,53

6,42

8,86

11,90

14,10

20,00

20,00

20,00

Corrente - 380 V (A)

1,74

2,62

3,72

5,13

6,89

8,16

11,60

11,60

11,60

Condensadora axial

CHC/H55

4xHUC120

2xHTC240

Peso (kg)
Potncia do motor (CV)
Consumo (kW)
Alimentao eltrica

220 / 380 V - 3 - 60 Hz

HUC/H090 HUC/H122 2xHUC/H090 2xHUC/H120 2xHUC/H090 3xHUC120


+ HUC120

Condensadora centrfuga

HTC182

.....................................

3. Caractersticas Tcnicas (continuao)

Serpentina

Unidade condensadora

HUC/H090

HUC/H120

HTC182

HUC/H122

HTC240

Nmero de filas

Aletas por polegada

12

12

12

13

13

rea da face (m2)

1,47

1,9

1,9

1,65

1,92

Dimetro dos tubos (pol.)

3/8

3/8

3/8

3/8

3/8

Tubos de cobre e aletas de alumnio

Tipo
1,0

Nmero de circuitos

2,0

2,0

1,0

1,0

Axial com transmisso direta

Ventilador (tipo)
Vazo de ar nominal (m3/h)
Presso esttica dispon. na vazo nom. (mmca)
Compressor (tipo)
Consumo total (kW)

Centrfugo

7650

10200

10200

15300

10

Scroll

Scroll / (tandem)

Scroll

Scroll

Scroll / (tandem)

6,94

10,84

10,84

15,84

25,3

Freqncia (Hz)

20400

60

Voltagem (V)

220

380

220

380

220

380

220

380

220

380

Corrente total (A)

22

14,4

34,6

22,2

34,6

22,2

46,6

24,13

81,20

46,90

Monofsico

Dimenses Compressor

Motor

Alimentao eltrica

Trifsico

Potncia do motor (CV)

3/4

2 x 1/2

2 x 1/2

Consumo (kW)

660

2 x 425

2 x 425

2700

3.600

Corrente (A)

3,1

2 x 1,9

6,28

Consumo (kW)
Corrente (A)

2 x 1,9

8,86

5,13

13

7,5

Trifsico

Alimentao eltrica
2 x 5,00
11,3

18,9

2 x 9,2

2 x 15,4

2 x 5,00
2 x 9,2

2 x 15,4

2 x 9,5

2 x 10,85
2 x 19,7

2 x 34,1

Line break + Rel trmico

Line break interno

Tipo de proteo

2 x 6,57
2 x 18,9

Altura (mm)

950

950

950

1716

2040

Largura (mm)

1714

1944

1944

1829

2003

Profundidade (mm)

572

755

755

640

755

169

258

258

350

467

Peso (kg)

Obs.:
- Para os equipamentos HUC/H srie padro a tenso de comando de 220V;
- Para os equipamentos HUC/H srie plus e equipamentos HTC a tenso de comando de 24V;

.....................................

4. Dados Dimensionais
Montagem Vertical da Unidade Evaporadora
Modelo

YEDX060
YEDX090
YEDX122
YEDX182
YEDX242
YEDX303
YEDX363
YEDX484

1368
1588
1688
1713
1993
2083
2271
2920

1024
1444
1444
1784
2100
2430
2214
2800

624
724
724
724
814
904
904
1100

Montagem Horizontal da Unidade Evaporadora


Modelo

YEDX060
YEDX090
YEDX122
YEDX182
YEDX242
YEDX303
YEDX363
YEDX484

744
904
904
989
1179
1179
1367
1520

1024
1444
1444
1784
2100
2430
2214
2800

1248
1448
1448
1448
1628
1808
1808
2200

Insuflamento de Ar das Unidades Evaporadoras

Modelo

YEDX060
YEDX090
YEDX122
YEDX182
YEDX242
YEDX303
YEDX363
YEDX484

289
402
402
341
402
480
480
480

326
473
473
386
473
556
556
556

---255
381
457
457
316

---386
473
556
556
556

-------316

-------556

.....................................

4. Dados Dimensionais (continuao)


Unidades condensadoras (medidas em mm)
Unidades condensadoras HTC 182 / 240
A
F

V2

S1

V1

V2

1
D

H4

100

S2

H5
H6

H1
H2
H3

C3

C1

C2
C

Dimensional

Modelo

S1

S2

V1

V2

HTC182
HTC240

1716
2000

1830
2040

640
755

1400
1500

380
444

1067
1067

1547
1800

408
492

476
568

Modelo

D1

D2

C1

C2

C3

H1

H2

H3

H4

H3

H4

HTC182
HTC240

1716
2000

1830
2040

640
755

1400
1500

380
444

1067
1067

1547
1800

408
492

476
568

408
492

476
568

Instalao

Unidade condensadora HUC/H 090

Unidade condensadora HUC/H 120/122

553

950

950

744

191

781

781

191

755

215

642

642

1944

20

572

215

20

75 65

75

24

140
205*
270*

24

1714

.....................................

5. Descrio Geral
As unidades condicionadoras do tipo Split so formadas por uma unidade evaporadora interna (YEDX), uma ou mais unidades
condensadoras externas (HUC/H ou HTC) e um kit eltrico.

Unidades Evaporadoras
A evaporadora YEDX projetada para instalao interna. Seu gabinete composto por painis de parede dupla, isolados com
poliuretano expandido, com espessura de 17 mm. O revestimento dos painis constitudo de chapa de ao galvanizado (0,5 mm)
e pr-pintado na parte externa.
1. Conceito Modular
A unidade evaporadora YEDX formada basicamente por dois
mdulos:
-Mdulo Trocador de calor
-Mdulo de Ventilao
Estes mdulos so definidos no pedido pelo cliente, podendose optar pela montagem na posio vertical ou horizontal, com
diversas opes de posies de descarga do ventilador.
2. Gabinete em AlumnioConstruda em perfis de alumnio
extrudado, possuem caractersticas de excelente rigidez e
leveza, alm de propriedades no corrosivas e ambientalmente
correto (100% reciclvel).
Os perfis de alumnio so fixados por meio de cantos em nylon,
material caracterizado por sua extrema dureza, rigidez e
elasticidade, com reforo de fibra de vidro.
3. Painis
Todos os painis possuem uma moldura com juntas
patenteadas co-extrudadas em PVC, proporcionando uma
construo prova de vazamentos de ar a uma ampla gama de
presses.
4. Base
Todo o conjunto montado sobre uma base rgida, construda
em trilhos de chapa galvanizada dobrada (perfil em U), que
confere a unidade maior estabilidade ao conjunto alm de evitar
a necessidade de base de alvenaria no local da instalao.

5. Base do Motor e VentiladorO conjunto motor ventilador

possuem uma base de inrcia nica, apoiada com


amortecedores de borracha, constituindo uma operao com
baixo nvel de rudo e vibrao, alm de eliminar a necessidade
de isolamento da unidade.
6. Motores
Motor eltrico trifsico de 4 plos, grau de proteo IP55, de 50
ou 60 Hz.
7. Serpentina de Resfriamento
Fabricadas com tubos de cobre e aletas corrugadas de alumnio
fixadas por expanso mecnica. A bitola do tubo de cobre, o
nmero de aletas por polegada e o nmero de filas variam com
a capacidade do equipamento, veja tabela de dados tcnicos
(pgina 7) para obter os dados.
8. Drenagem do Condensado
Uma bandeja de dreno inclinada com dreno inferior permite a
retirada total de condensado, atendendo as normas da ASHRAE
62-2001. A bandeja fabricada de material termoplstico ABS,
livre de corroso e isolada em poliuretano injetado.
9. Filtros
Os equipamentos saem de fbrica com filtros planos
descartveis com 1 de espessura e de classe G3.

10.Ventilador
Os equipamentos possuem ventiladores centrfugos de dupla
aspirao, com rotor de ps curvadas para frente (tipo sirocco).

Unidades Condensadoras HUC/H


A condensadora HUC/H projetada para instalao externa. A unidade composta por:
- Gabinete de chapa de ao galvanizado e pintado;
- Compressores do tipo Scroll;
- Serpentina condensadora com tubos de cobre 3/8 e
aletas de alumnio corrugadas;
- Ventiladores axiais;
- Motores monofsicos do ventilador do condensador;
- Conjunto de restritores (unidade Quente / Frio);
- Vlvula de servio de bloqueio na linha de suco e na linha
de lquido;
-

Pressostatos de alta e baixa;


Contatores para o acionamento dos compressores;
Capacitores para os motores das condensadoras;
A unidade fornecida com carga parcial de R-22.

10

As vlvulas de servio simplificam o processo de instalao,


possibilitando fazer a limpeza e desidratao apenas das linhas
de cobre e do evaporador.
O kit para interligao eltrica da YEDX e HUC/H composto por
um contator e um rel trmico para o motor do evaporador, fusvel
de comando, rgua de bornes e um informativo tcnico com os
esquemas eltricos e procedimentos para inter

.....................................

5. Descrio Geral (continuao)


Unidades Condensadoras HTC
A condensadora HTC projetada para instalao externa. A unidade composta por:
- Gabinete de chapa de ao galvanizado e pintado;
- Compressores do tipo Scroll;
- Serpentina condensadora com tubos de cobre 3/8 e aletas
de alumnio corrugadas;
- Ventilador centrfugo do tipo Sirocco, balanceados esttica
e dinamicamente;
- Motor o motor eltrico utilizado do tipo TEFC, classe B e
grau de isolamento IP-55, trifsico, montado sobre
rolamentos de esferas pr-lubrificados e selados
(rolamentos blindados);
- Polia motora regulvel e polia movida fixa.
- Vlvula de servio do tipo tanque nas linhas de suco e
lquido;
- Pressostatos de alta e baixa;
- A unidade fornecida com presso positiva de Nitrognio.

Quadro eltrico com contatores para o acionamento dos


compressores e ventilador, rel de sobrecarga para o ventilador,
placa CLO (compressor lockout) para proteo contra ciclagem
dos compressores e borneiras de fora e comando.
O kit para interligao eltrica do YEDX e a HTC composto
por um contator para a evaporadora, rel de sobrecarga,
transformador para 24V e esquemas de interligao eltrica.

Unidades Srie Plus


O conjunto Splito padro Plus possui alguns acessrios adicionais j instalados em fbrica.
1- Serpentina da condensadora padro Gold Fin, ou seja,
serpentinas com tubos de cobre e aletas de alumnio com
tratamento contra corroso galvnica;

6- Capacitores para correo do fator de potncia (0,92);


7- Opo para controlador microprocessado com display de
cristal lquido e programao semanal;

2- Visor de lquido com indicao da umidade;


3- Filtro secador na linha de lquido dentro do evaporador;

8- Vlvula de servio de bloqueio nas linhas de suco, lquido


e descarga;

4- Quadro eltrico incorporado ao evaporador;

9- Tenso de comando 24 Volts.

5- Rel de falta e inverso de fases;

6. Recebimento e Inspeo
Deve-se verificar se todos os volumes recebidos (equipamentos
e acessrios) esto de acordo com a nota fiscal. Tambm
necessrio inspecionar a unidade de possveis danos causados

durante o transporte. Caso a unidade possua alguma


irregularidade, deve-se avisar imediatamente a transportadora
e a YORK.

.....................................

11

7. Segurana
As operaes de instalao, partida a ajuste do equipamento
podem gerar riscos e perigos se no forem levados em
considerao certos fatores inerentes ao sistema implicado,
tais como altas presses de operao, componentes eltricos
de alta tenso e local de trabalho (tetos, terraos ou estruturas
situadas em altura).
A instalao e a manuteno deste equipamento de climatizao
devem ser encarregadas a um pessoal treinado e qualificado
obedecendo todos os regulamentos e cdigos de segurana,
como a utilizao de equipamentos de proteo individual
(culos, luvas e sapatos de segurana).
Utilizar os equipamentos de iamento e transporte com a
capacidade apropriada.

Conexes eltricas
ATENO
Antes de qualquer interveno no equipamento, verificar se a
alimentao eltrica est desligada.

- Verifique se a alimentao eltrica disponvel compatvel


com o valor indicado na placa de dados dos equipamentos.
- Use proteo adequada contra sobrecarga e curto-circuito
na alimentao de energia eltrica.
- O equipamento dever ser obrigatoriamente aterrado.
- Toda a instalao deve respeitar as normas da ABNT e/ou as
normas locais aplicveis.

As operaes de manuteno devem ser efetuadas


regularmente para preservar as caractersticas de operao.

8. Iamento e Manuseio
Os equipamentos so cobertos por um filme plstico destinado
a proteo das unidades. Conserve as embalagens para evitar
danos at o momento da instalao.

Empilhadeira
- Todas os equipamentos devem ser movidos e deslocados
com a ajuda de uma empilhadeira.

Iamento
- Todo o iamento deve ser executado por meio de cintas.
As cintas devem ser colocadas por debaixo do estrado de
madeira.
- Colocar barras espaadores entre as cintas na parte
superior das sees para no danificar o mdulo (veja a
etiqueta afixada na unidade).

- Posicionar a empilhadeira debaixo do centro de gravidade,


de maneira a garantir um bom equilbrio e uma boa
segurana.

- Certificar-se que a capacidade do dispositivo de iamento


esteja compatvel com o peso da seo a ser iada.

- Conferir se a capacidade de iamento da empilhadeira


est compatvel com o peso dos componentes.

Nota 1: No momento de colocar as cintas, verificar se as conexes


de cobre esto devidamente protegidas contra choques.
Nota 2: A unidade evaporadora transportada em mdulos que
sero montados no local da sua instalao. Jamais faa o
iamento dos mdulos depois de conectados.

12

.....................................

9. Local de Instalao
Siga as seguintes recomendaes para selecionar a melhor localizao para estas unidades:
1) A unidade condensadora projetada somente para instalao
externa. Os ventiladores da condensadora HUC so do tipo
axial e no so adaptados para trabalhar com dutos. Os
ventiladores da condensadora HTC so centrfugos e
possuem presso esttica para trabalhar com dutos. Os
valores esto indicados na tabela de caractersticas tcnicas
(pagina 7);

5) Nunca instale uma unidade condensadora com insuflamento


direto no retorno de outra condensadora.

2) As condensadoras e evaporadoras devem ser instaladas de


forma que as linhas de refrigerao tenham o menor nmero
de curvas. As unidades devem estar localizadas as mais
prximas possveis;
3) As unidades devem ser instaladas em bases niveladas e
que suportem o peso dos equipamentos. Veja o peso dos
equipamentos na tabela de caractersticas tcnicas;
4) A unidade condensadora no deve ser instalada em reas
sensveis a rudos. Em instalaes na laje ou no solo, calos
de borracha podem ser aplicados para minimizar a
transmisso de vibrao;

6) Instale o termostato a aproximadamente 1,5m acima do piso,


numa rea de boa circulao de ar. Evite lugares que possam
afetar o termostato, como:

Em pontos mortos atrs de portas, cantos e frestas;

Prximo ao insuflamento de ar;

Chamins e dutos de ar;

Prximo a janelas ou lugares com incidncia de raios


solares.

10. reas Livres


Veja abaixo o mnimo de reas livres que devem ser respeitadas para no comprometer o desempenho e facilitar a manuteno:
Unidade Evaporadora YEDX

2000

600

500

600

CONEXO DE
REFRIGERANTE

MANUTENO

400

600

TOMADA DE AR
DA SERPENTINA

TOMADA DE AR
DA SERPENTINA

MANUTENO

DESCARGA LIVRE DE AR

Unidade Condensadora HTC

1500

DESCARGA DE AR

Unidade Condensadora HUC/H

500

300

TOMADA DE AR
DA SERPENTINA

TOMADA DE AR
DA SERPENTINA

.....................................
600

MANUTENO

13

11. Posicionamento e Montagem dos Mdulos do Evaporador


Para a montagem dos mdulos da unidade evaporadora, adote
o seguinte procedimento:
d.
a.

Posicionar os mdulos conforme a ordem estabelecida e


conforme a direo do fluxo de ar.
Aproximar os mdulos um do outro.
Posicionar os ts de montagem nos quatro cantos da
unidade e apert-los atarraxando os parafusos de fixao.

b.
c.

(Para as unidades de grande porte, dados adicionais esto


fornecidos em cada chassis dos mdulos).
Confira o alinhamento de todas as sees aps apertar
todos os parafusos de fixao.

Observao: cada unidade entregue com a quantidade


apropriada de parafusos, isolamento e ts de ligao, de acordo
com o tipo de montagem.

12. Conexes de Refrigerante


Existe a opo de sada das conexes de refrigerante por ambos
os lados para as unidades evaporadora YEDX e condensadora
HTC.

est localizada do lado direito da unidade (olhando para a


descarga de ar). Na tabela a baixo esto as bitolas das conexes
dos equipamentos:

A conexo de refrigerante das unidades condensadoras HUC/H


Unidades Condensadoras
HUC/H 090

HUC/H 120

HUC/H 122

HUC/H 182

HUC/H 240

Linha de lquido

1/2

1/2

2 x 1/2

2 x 1/2

3/4

Linha de suco

7/8

7/8

2 x 3/4

2 x 7/8

1 5/8

Modelo

Unidades Evaporadoras
YEDX 060 YEDX 090

Modelo

YEDX 122

YEDX 182

YEDX 242 YEDX 303

YEDX 363

YEDX 484 YEDX 482

Linha de lquido

1/2

5/8

2 x 1/2

2 x 5/8

2 x 5/8

3 x 5/8

3 x 5/8

4 x 5/8

2 x 7/8

Linha de suco

7/8

1 1/8

2 x 7/8

2 x 1 1/8

2 x 1 1/8

3 x 1 1/8

3 x 1 1/8

4 x 1 1/8

2 x 1 5/8

13. Tubulao
- A interligao frigorfica deve ser feita por instalador
credenciado;
- Nas linhas de suco e lquido devem ser usados tubos de
cobre apropriados para refrigerao;
- Curvas acentuadas devem ser evitadas;
- Nas linhas de suco ascendente deve ser instalado um
sifo de leo a cada 3 metros, e tambm na base do tubo de
subida;
Linha de liquido
1/2
Circuito
5 TR
7,5 TR
10 TR
15 TR
20 TR

15
6
#
#
#

Linha de suco
7/8
Circuito
5 TR
7,5 TR
10 TR
15 TR
20 TR

14

9
#
#
#
#

- Todas as linhas de refrigerante devem ser isoladas e


suportadas por uma presilha ou braadeira em pequenos
intervalos;
- O desnvel entre as unidades evaporadora e condensadora(s)
no deve ultrapassar 10 metros;
- A baixo est uma tabela com o comprimento equivalente
mximo para cada bitola em cada capacidade.

Dimetro nominal da tubulao de cobre


5/8
3/4
7/8
Comprimento equivalente mximo (m)
30
#
#
21
30
#
15
30
#
6
18
30
#
9
24
Dimetro nominal da tubulao de cobre
1 1/8
1 3/8
1 5/8
Comprimento equivalente mximo (m)
30
#
#
18
30
#
12
30
#
#
15
30
#
9
21

.....................................

1 1/8
#
#
#
#
30

2 1/8
#
#
#
#
30

14. Carga de Gs e Balanceamento do Sistema


- Teste de vazamento

6C < Sub-resfriamento < 10C

Carga de gs est correta

Sub-resfriamento < 6C

Adicionar R-22

Sub-resfriamento > 10C

Retirar R-22

Aps o sistema ser instalado, todo o circuito deve ser testado


contra vazamento.

- Isolao das Linhas de Refrigerante


Toda a linha de suco deve ser isolada. Se a linha de lquido
ficar exposta diretamente ao sol ou a alta temperatura, tambm
deve ser isolada (a temperatura normal da linha de lquido
entre 35 e 40C). Nunca solde as linhas de lquido e suco
juntas. Elas podem ser presas juntas, mas devem ser
completamente isoladas uma da outra.

- Vcuo no Sistema
Conecte a bomba de vcuo na tomada de presso nas vlvulas
de servio das linhas de lquido e suco at que o valor medido
no vacumetro situe-se em torno de 300 mHg.

- Ajuste da carga de Refrigerante


Para verificar se a carga de refrigerante est correta necessrio
medir o sub-resfriamento do sistema antes de ajustar o
superaquecimento com o equipamento operando em condies
estabilizadas. O sub-resfriamento a diferena entre
temperatura de saturao correspondente presso de
descarga (temperatura de condensao saturada) e a
temperatura da linha de lquido o mais prximo da sada do
condensador (antes do filtro secador). Para se medir a
temperatura na linha de lquido, utilize um termmetro de bulbo
ou eletrnico com sensor de temperatura, fixando-o na tubulao
e isolando-o para evitar o contato com o ambiente. Instalando
um manmetro de alta na descarga do compressor, leia a
presso e obtenha a correspondente temperatura saturada
numa tabela de presso versus temperatura do gs refrigerante
R-22.
Presso de descarga convertida
Temperatura da linha de lquido
Sub-resfriamento

- Regulagem da vlvula de expanso


Depois de ajustado o sub-resfriamento e as condies de
operao do equipamento estabilizarem, deve ser verificado o
superaquecimento. O superaquecimento calculado como a
diferena entre a temperatura do refrigerante na sada do
evaporador (temperatura de suco) e a temperatura
correspondente presso de suco (temperatura de
evaporao saturada). Para se medir a temperatura de suco,
utilize um termmetro de bulbo ou eletrnico com sensor de
temperatura, fixando-o na parte superior (precauo contra
leituras falsas) da tubulao de sada do evaporador, o mais
prximo possvel do bulbo da vlvula de expanso e isolando-o
para evitar o contato com o ambiente. Instalando um manmetro
de baixa na suco do compressor, leia a presso e obtenha a
correspondente temperatura saturada numa tabela de presso
versus temperatura para R-22.
Temperatura da linha de suco
Presso de suco convertida
Sub-resfriamento

Se este valor estiver entre 8 e 12C, a regulagem da vlvula de


expanso est correta. Se o valor estiver menor do que 8C a
vlvula dever ser fechada. Se estiver acima de 12C dever ser
aberta.
8C < Superaquecimento < 12C

Ajuste da vlvula de
expanso est correto

Superaquecimento < 8C

Fechar a vlvula
de expanso

Superaquecimento > 12C

Abrir a vlvula
de expanso

O valor de sub-resfriamento deve estar entre 6 e 10C. Se o valor


estiver abaixo ser necessrio adicionar refrigerante, e se estiver
acima remover o refrigerante. Mea o sub-resfriamento
novamente.

15. Dreno
- O acesso ao dreno fica na parte inferior do mdulo trocador de calor;
- A conexo de PVC com rosca BSP 1;
- O dimetro dos tubos da linha de drenagem deve ser no mnimo
25mm;
- A linha deve ser isolada se os respingos poderem causar algum dano
ao local atingido;
- Deve ser instalado um sifo na linha de dreno para evitar o acumulo de
gua na bandeja de recolhimento de condensado, conforme exemplo
ao lado:

.....................................

15

16. Alimentao Eltrica


Ateno
O acesso aos componentes, controles e fontes eltricos deve
ser permitido somente s pessoas qualificadas e treinadas.
Recomenda-se desligar e travar todas as fontes de eletricidade
antes de qualquer interveno nos equipamentos eltricos da
unidade.

deve situar-se numa faixa de 10% da voltagem indicada na


placa de identificao. O desequilbrio entre fases no deve
exceder 2%.
Dimensionamento dos componentes
Deve ser instalada uma chave seccionadora tripolar com fusveis
ou disjuntor com caractersticas de ruptura similar para cada
conjunto.
O dimensionamento do ponto de fora, condutores e protees
devem estar de acordo com a norma NBR5410 da ABNT.

Tenso de alimentao eltrica


As caractersticas da alimentao eltrica devem corresponder
s indicadas na placa de identificao da unidade. A voltagem
Corrente total (A)

Modelo

MCA (A)

220 V

380 V

220 V

380 V

Potncia
total (kW)

YEDX060 + CHC/H55

23,0

12,4

27,5

14,6

7,78

YEDX090 + HUC/H090

26,5

17,0

31,3

19,8

8,38

YEDX122 + HUC/H122

41,0

25,9

44,9

28,2

12,66

YEDX182 + 2 x HUC/H090

52,9

33,9

57,6

36,8

16,59

YEDX182 + HTC182

55,5

29,3

60,2

32,1

18,55

YEDX242 + 2 x HUC/H120

81,1

51,3

88,8

55,9

25,27

YEDX303 + 2 x HUC/H090 + HUC120

92,7

59,2

100,4

63,8

29,06

YEDX363 + 3 x HUC/H120

123,8

78,2

139,2

87,4

38,79

YEDX482 + 2 x HTC240

182,4

105,4

199,5

115,3

56,87

YEDX484 + 4 x HUC/H120

158,4

100,4

173,8

109,6

49,63

Voltagem

MCA - Mnima Amperagem por Circuito para dimensionamento dos condutores eltricos

17. Diagramas de Interligao Eltrica


YEDX060 + CHC/H55

ATENO
L1
L2
L3
N

TERMOSTATO SCE

Nota 1: Os equipamentos com alimentao em


380V/3/60Hz, devem receber o neutro no borne "N".
Para equipamentos 220V/3/60Hz, o borne "N"
dever receber a mesma fase "L2" que alimenta os
equipamentos.
Nota 2: Todos os evaporadores saem de fbrica
com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

5 11 12
220V
16 2

4 35

MVE
YEDX060

3
CVE

B G

R S

Nota 3: O esquema eltrico est representando a


interligao entre unidades quente/frio. Para
equipamentos s frio, desconsiderar as ligaes do
o borne "12" do termostato com borne "O" da
unidade condensadora e entre os bornes "3" e "11"
do termostato.
Nota 4: Veja abaixo a tabela de equivalncia dos
bornes do termostato:
TVCPI111

KIT ELTRICO
CHC55

ALIMENTAO DO
TERMOSTATO
VENTILAO
COMPRESSOR 1
AQUECIMENTO

1
2
3
5
12

SIMBOLOGIA
1

- BORNES DE COMANDO

3 4 56

- BORNES DO CONTATOR
CVE

MVE
YEDX060

16

- CONTATOR DO MOTOR DO EVAPORADOR

CCP1

- CONTATOR DO COMPRESSOR

MVE

- MOTOR DO VENTILADOR DO EVAPORADOR

035B20002 000B

.....................................

17. Diagramas de Interligao Eltrica (continuao)


YEDX090 + HUC/H090

ATENO
L1
L2
L3
N

TERMOSTATO SCE

Nota 1: Os equipamentos com alimentao em


380V/3/60Hz, devem receber o neutro no borne "N".
Para equipamentos 220V/3/60Hz, o borne "N"
dever receber a mesma fase "L2" que alimenta os
equipamentos.
Nota 2: Todos os evaporadores saem de fbrica
com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

5 11 12

220V
16 2

4 35

MVE
YEDX090

R B G

CVE

B1 Y O

Nota 3: O esquema eltrico est representando a


interligao entre unidades quente/frio. Para
equipamentos s frio, desconsiderar as ligaes do
o borne "12" do termostato com borne "O" da
unidade condensadora e entre os bornes "3" e "11"
do termostato.

CCP1

Nota 4: Veja abaixo a tabela de equivalncia dos


bornes do termostato:
TVCPI111

KIT ELTRICO

ALIMENTAO DO
TERMOSTATO

HUH090

VENTILAO
COMPRESSOR 1
AQUECIMENTO

1
2
3
5
12

380V
1

SIMBOLOGIA

3 4 56

- BORNES DE COMANDO
- BORNES DO CONTATOR
CVE

MVE
YEDX090

- CONTATOR DO MOTOR DO EVAPORADOR

CCP1

- CONTATOR DO COMPRESSOR

MVE

- MOTOR DO VENTILADOR DO EVAPORADOR

035B20003 000B

YEDX122 + HUC/H122

ATENO
L1
L2
L3
N

TERMOSTATO SCE

6 11 12

Nota 1: Os equipamentos com alimentao em


380V/3/60Hz, devem receber o neutro no borne "N".
Para equipamentos 220V/3/60Hz, o borne "N"
dever receber a mesma fase "L2" que alimenta os
equipamentos.
Nota 2: Todos os evaporadores saem de fbrica
com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

220V
16 2

4 35

MVE
YEDX122

3
CVE

R B G

B1 Y1 Y2 O

3
CCP1

Nota 3: O esquema eltrico est representando a


interligao entre unidades quente/frio. Para
equipamentos s frio, desconsiderar as ligaes do
o borne "12" do termostato com borne "O" da
unidade condensadora e entre os bornes "3" e "11"
do termostato.
Nota 4: Veja abaixo a tabela de equivalncia dos
bornes do termostato:
TVCPI122

KIT ELTRICO
HUH122

ALIMENTAO DO
TERMOSTATO

1
2

VENTILAO
COMPRESSOR 1
COMPRESSOR 2
AQUECIMENTO

3
5
6
12

380V
1

SIMBOLOGIA

3 4 56

- BORNES DE COMANDO
- BORNES DO CONTATOR

MVE

CVE

- CONTATOR DO MOTOR DO EVAPORADOR

CCP1

- CONTATOR DO COMPRESSOR

MVE

- MOTOR DO VENTILADOR DO EVAPORADOR

YEDX122

035B20004 000B

.....................................

17

17. Diagramas de Interligao Eltrica (continuao)


YEDX182 + 2 x HUC/H090 e YEDX242 + 2 x HUC/H120
ATENO
L1
L2
L3
N

TERMOSTATO SCE

Nota 1: Os equipamentos com alimentao em


380V/3/60Hz, devem receber o neutro no borne "N".
Para equipamentos 220V/3/60Hz, o borne "N"
dever receber a mesma fase "L2" que alimenta os
equipamentos.
Nota 2: Todos os evaporadores saem de fbrica
com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

6 11 12

220V
16 2

CVE

B G

B1 Y O

CCP1

B1 Y O

MVE

CCP1

4 35

YEDX182/242
KIT ELTRICO
HUH090/120

HUH090/120

Nota 3: O esquema eltrico est representando a


interligao entre unidades quente/frio. Para
equipamentos s frio, desconsiderar as ligaes do
o borne "12" do termostato com borne "O" da
unidade condensadora e entre os bornes "3" e "11"
do termostato.

380V
1

3 4 56

Nota 4: Veja abaixo a tabela de equivalncia dos


bornes do termostato:
TVCPI122
1
2
3
5
6
12

MVE
ALIMENTAO DO
TERMOSTATO

YEDX182/242

VENTILAO
COMPRESSOR 1
COMPRESSOR 2
AQUECIMENTO

035B20005 000B
YEDX303 + 2 x HUC090 + HUC120 E YEDX363 + 3 x HUC120
L1
L2
L3
N

TERMOSTATO SCE

CVE

B G

B1 Y

3
CCP1

B1 Y

CCP1

B1 Y

CCP1

6
KIT ELTRICO
HUC120

HUC090/120

380V
1

ATENO

3 4 56

MVE
YEDX303/363

SIMBOLOGIA

HUC090/120

Nota 1: Todos os evaporadores saem de fbrica


com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

220V
16 2

- BORNES DO CONTATOR
CVE

18

MVE

- CONTATOR DO MOTOR DO EVAPORADOR


- CONTATOR DO COMPRESSOR

MVE

- MOTOR DO VENTILADOR DO EVAPORADOR

Nota 3: Veja abaixo a tabela de equivalncia dos


bornes do termostato:
ALIMENTAO DO
TERMOSTATO
VENTILAO
COMPRESSOR 1
COMPRESSOR 2

4 35

- BORNES DE COMANDO

CCP1

Nota 2: Os equipamentos com alimentao em


380V/3/60Hz, devem receber o neutro no borne "N".
Para equipamentos 220V/3/60Hz, o borne "N"
dever receber a mesma fase "L2" que alimenta os
equipamentos.

YEDX303/363

TVCPI102
1
2
3
5
6

035B20006 000B

.....................................

17. Diagramas de Interligao Eltrica (continuao)


YEDX484 + 4 x HUC120
L1
L2
L3
N

TERMOSTATO SCE

CVE

B G

B1 Y

CCP1

B1 Y

3
CCP1

B1 Y

3
CCP1

B1 Y

CCP1

6
KIT ELTRICO
HUC120

HUC120

HUC120

HUC120

ATENO
380V
3 4 56

1 2

Nota 1: Todos os evaporadores saem de fbrica


com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

220V

MVE
16 2
YEDX484

MVE

- BORNES DE COMANDO
- BORNES DO CONTATOR

TVCPI102

VENTILAO

1
2
3

COMPRESSOR 1
COMPRESSOR 2

5
6

- CONTATOR DO MOTOR DO EVAPORADOR

CVE

Nota 3: Veja abaixo a tabela de equivalncia dos


bornes do termostato:
ALIMENTAO DO
TERMOSTATO

4 35

SIMBOLOGIA

Nota 2: Os equipamentos com alimentao em


380V/3/60Hz, devem receber o neutro no borne "N".
Para equipamentos 220V/3/60Hz, o borne "N"
dever receber a mesma fase "L2" que alimenta os
equipamentos.
CCP1

- CONTATOR DO COMPRESSOR

MVE

- MOTOR DO VENTILADOR DO EVAPORADOR

035B20007 000B

YEDX484

YEDX182 + HTC182

ATENO
L1
L2
L3

Nota 1: Todos os evaporadores saem de fbrica


com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

TERMOSTATO SZ1022YP

220V

R +24 -24 G Y1 Y2

16 2

4 35

MVE
YEDX182
Nota 2: O conjunto de comando do YSMX sai de
fbrica ligado para alimentao 380V. Para
equipamentos 220V, o primrio do transformador de
comando dever ser alterado de 380V para 220V.

CVE

B +24 -24 G

Y1 Y2 B

CCP1

Nota 3: Veja abaixo a tabela de equivalncia dos


bornes do termostato:
ALIMENTAO DO
TERMOSTATO

6
KIT ELTRICO

SZ1022YP
+24

TVCPI102
1

-24

VENTILAO

COMPRESSOR 1

Y1

COMPRESSOR 2

Y2

5
6

HTC182

SIMBOLOGIA
- BORNES DE COMANDO

380V
1

3 4 56

- BORNES DO CONTATOR
CVE

- CONTATOR DO MOTOR DO EVAPORADOR

CCP1

- CONTATOR DO COMPRESSOR

MVE

- MOTOR DO VENTILADOR DO EVAPORADOR

MVE
YEDX182

035B20008 000B

.....................................

19

17. Diagramas de Interligao Eltrica (continuao)


YEDX482 + 2 x HTC240

ATENO
L1
L2
L3

Nota 1: Todos os evaporadores saem de fbrica


com o motor ligado para 380V/3/60Hz como
indicado no esquema ao lado. Para equipamentos
220V3/60Hz, o fechamento do motor dever ser
alterado como indicado abaixo:

TERMOSTATO SZ1022YP

220V

R +24 -24 G Y1 Y2

16 2

4 35

MVE
YEDX482
Nota 2: O conjunto de comando do YSMX sai de
fbrica ligado para alimentao 380V. Para
equipamentos 220V, o primrio do transformador de
comando dever ser alterado de 380V para 220V.

3
CVE

B +24 -24 G

CCP1

CCP1

Nota 3: Veja abaixo a tabela de equivalncia dos


bornes do termostato:
ALIMENTAO DO
TERMOSTATO

VENTILAO
COMPRESSOR 1
COMPRESSOR 2

KIT ELTRICO
HTC240

SZ1022YP
+24
-24
G
Y1
Y2

TVCPI102
1
2
3
5
6

HTC240

SIMBOLOGIA
- BORNES DE COMANDO
- BORNES DO CONTATOR

380V
1

CVE

3 4 56

- CONTATOR DO MOTOR DO EVAPORADOR

CCP1

- CONTATOR DO COMPRESSOR

MVE

- MOTOR DO VENTILADOR DO EVAPORADOR

MVE
YEDX482

035B20009 000B

18. Preparao para Partida Inicial


Procedimento de preparao para a partida
Cuidado! No tente dar partida a unidade sem ter previamente verificado os tens descritos a seguir, servio esse a ser
efetuado por uma pessoa qualificada e treinada.

1. Certifique-se de que a unidade esteja isolada de

5. Confira o tensionamento e o alinhamento das correias.

quaisquer fontes eltricas. Abra, trave e sinalize o


disjuntor da chave geral da unidade.

6. Verificar se no h nenhum corpo estranho


2. Verifique se todos os mdulos do evaporador foram
montadas corretamente e se as juntas entre as sees
foram vedadas com espuma.

3. Verifique se os parafusos e porcas dos elementos

(embalagens, ferramentas, parafusos, gesso, etc...) no


duto de aspirao suscetvel de obstruir a entrada de ar
nos filtros.

7. Feche os painis de acesso de maneira a evitar


qualquer vazamento de ar.

rotativos tais como os ventiladores, motores e polias,


esto corretamente apertados.

8. Verifique se os drenos esto corretamente conectados


4. Gire manualmente o (s) ventilador (es) para verificar se
gira (m) livremente. Certifique-se de que nenhum corpo
estranho (ferramentas, gua, cimento) tenha entrado
na voluta do ventilador.

20

e livres de obstrues

9. Verifique o aperto dos parafusos das conexes e


componentes eltricas.

.....................................

19. Partida Inicial


Uma vez executada a preparao para a partida, a unidade est
pronta para entrar em operao. A partida deve sempre ser dada
por pessoas qualificadas e treinadas.

Verifique a direo da rotao dos ventiladores (indicada


por uma seta nas volutas do prprio ventilador).
Verifique se a corrente eltrica do motor do evaporador
no est maior que o valor nominal.
Verifique os valores de vazo do evaporador ou rotao
do ventilador esto dentro do especificado no projeto

da instalao. Os equipamentos saem de fbrica com


polias e correias ajustadas para atender a vazo
nominal com presso esttica de 15 mmca
Caso o compressor apresentar um rudo elevado e no
existir o diferencial de presso entre descarga e suco,
verificar a seqncia das fases de alimentao eltrica.
Verifique o bom funcionamento dos sifes e drenos.
Certifique-se que no existe vazamento no circuito de
refrigerante.
Ajuste a carga de gs se necessrio.

20. Acionamento do Ventilador do Evaporador


A velocidade de rotao (RPM) do ventilador do evaporador ver
ser ajustada de acordo com a vazo requerida (m/h) e das
resistncias estticas dos sistemas de dutos de ar de
insuflamento e de retorno. Para os equipamentos que possuem
polias regulveis, se houver necessidade de alterao na RPM
Modelo
YEDX-060
YEDX-090
YEDX-122
YEDX-182
YEDX-242
YEDX-303
YEDX-363
YEDX-482/484

Motor (CV) rpm motor


1
1,5
2
3
4
5
7,5
7,5

1720
1720
1720
1730
1725
1715
1740
1740

Polia motora
Dimetro
Furo
79-104 mm
19H7
79-104 mm
19H7
79-104 mm
24H7
91-119 mm
24H7
91-119 mm
28H7
118-142 mm
28H7
140 mm
28H7
140 mm
28H7

do ventilador, afrouxe os parafusos de fixao do motor base


para liberar a correia. Ento, aproxime a parte mvel da polia
regulvel em direo parte fixa para aumentar a RPM ou viceversa para diminu-la.

Polia movida
Dimetro
Furo
6
19.05G9
8
25.4G9
8
25.4G9
7
25.4G9
9
25.4G9
13
30G9
350 mm
30G9
350 mm
30G9

Canais da
polia
1A
1A
1B
1B
2B
2B
2B
2B

rpm ventilador
Mnimo
Mximo
854
1149
633
852
633
852
844
1130
647
866
584
712
670
670

Curva de performance do ventilador


YEDX
(kBtu/h)

Vazo de ar
(m/h)

10

Presso esttica disponvel (mmca)


15
20
25
RPM

60.000

2.720
3.400
4.250
4.080
5.100
6.375
5.440
6.800
7.300
8.160
10.200
12.750
10.880
13.600
17.000
13.600
17.000
18.300
16.320
20.400
24.600
21.760
27.200
30.600

680
760
870
480
510
580
500
570
640
670
770
880
530
600
680
460
510
560
500
550
620
480
530
580

770
840

860
920

950
990

1030
1060

1100

570
580
650
580
640
700
770
850

650
660

720
730

800
790

860

650
700
760
850
920

710
760

780

840

930
990

1010

1080

610
660

680
730

750
790

820

880

530
570
620
560
600

590
630
670
610
670

650
680
720
670
700

710
730

760

720
750

770
790

550
590
670

610
670

670
700

730

780

90.000

120.000

180.000

240.000

300.000

360.000

480.000

30

.....................................

OBS.: Para atingir os valores de rpm em itlico, necessrio substituir em campo a polia movida.

21

21. Manuteno
1) Generalidades:
A correta e segura manuteno de uma unidade condicionadora
de ar requer certas intervenes que devem ser executadas em
condies de segurana em relao aos equipamentos e as
pessoas.
O acesso unidade deve ocorrer somente quando o(s)
ventilador (es) parou de operar. Devem-se tomar todas as
providncias contra um eventual choque eltrico. Desligue e
trave a chave geral antes de operar de operar qualquer servio
na unidade.
As informaes descritas a seguir representam rotinas mnimas
e bsicas. O asseio do ambiente, o nmero de horas de
operao, so alguns dos fatores que determinam a freqncia
e a extenso dos procedimentos de manuteno a serem
executados. A norma NBR 13.971 da ABNT e demais cdigos
de tcnicas aplicveis devem ser obedecidas. Antes de comear
algum servio de manuteno, vale lembrar que o ventilador foi
selecionado de acordo com certas condies de vazo e
presso. Tudo quanto contribuir para alterar a presso esttica
interna, tal como a obstruo dos filtros e das serpentinas, faz a
unidade funcionar em condies diferentes das originalmente
desenhadas.

2) Transmisso (polias e correias):


Verificar bimestralmente a tenso e o desgaste das correias. Se
certas correias precisarem ser substitudas por causa de seu
desgaste, deve-se trocar o conjunto inteiro por correias com as
mesmas especificaes. Antes de instalar correias novas,
verificar se os sulcos das polias esto lisos, limpos, sem
rachaduras, salincias e livres de toro, graxa, ferrugem ou
outros corpos estranhos. Ajuste a distncia entre as polias de
maneira a poder instalar as correias sem necessidade de forar;
jamais utilize uma chave de fenda ou qualquer outro tipo de
alavanca para inserir ou retirar as correias. Tensione as correias
deslocando o motor em seu suporte e, se necessrio, ajuste o
alinhamento da polia (veja figura abaixo) antes de fixar o motor
em sua devida posio. Utilizar uma rgua ao longo das duas
polias para conferir seu alinhamento. As correias devem estar
paralelas.

Polia do
ventilador

A rgua tem que estar


paralela s polias
Parafuso de
fixao

Polia do
ventilador

Parafuso de
ajuste
Rgua

Polia do
motor
Alinhado

Deve se tomar maior ateno ao tencionamento nas 20


primeiras horas de funcionamento de correias novas. O
desgaste deve ser simtrico em ambos os flancos; caso
contrrio, o alinhamento das polias no est correto e dever
ser imediatamente corrigido. Cuide para manter as correias e
os sulcos das polias sempre limpos. No utilize adesivos ou
solventes adesivos.

3) Filtro:
difcil determinar a exata freqncia com que um filtro deve ser
limpo ou substitudo, pois a mesma depende essencialmente
do ambiente. Ainda assim, recomenda-se efetuar uma inspeo
mensal. A contar da partida, os filtros correm o risco de ficar
rapidamente obstrudos devido ao acmulo das poeiras nos
dutos durante sua instalao (cimento, gesso). Para a limpeza
dos filtros, recomenda-se sacudi-los e soprar um ar levemente
comprimido sobre as clulas (contra o fluxo). Os filtros devem
ser substitudos quando a diferena de presso atravs deles
for duas vezes a do filtro limpo. Cuide para respeitar a orientao
dos filtros, a qual indicada no alojamento do filtro. O ar deve
entrar do lado oposto grade que contm o meio do filtro.

4) Limpeza da serpentina:
A limpeza das aletas de serpentina deve ser conferida
bimestralmente. Aletas sujas tendem a restringir o fluxo de ar e
a desestabilizar o funcionamento da unidade. Alm disso,
serpentinas sujas levam a uma menor eficincia na
transferncia do calor e, conseqentemente, mais energia ser
utilizada para alcanar a refrigerao ou o aquecimento
desejado. Adicionalmente, serpentinas dos evaporadores sujas
representam um perigo para a sade. Assim sendo, mantenhaas limpas.
Para a limpeza das serpentinas, no utilize nem vapor, gua
quente ou jato de gua com presso. No caso de aletas ficarem
significativamente deformadas em sua superfcie frontal,
possvel endireit-las com um pente com inrvalo de dentes
igual ao das aletas.

5) Bandeja de dreno:
Inspecione bimestralmente o funcionamento da bandeja de
dreno e do sifo para evitar o acumulo de gua. Limpe se
necessrio.

Polia do
motor

22

Parte mvel

Importante: essencial uma boa tenso das correias. Se a


tenso for frouxa demais, as correias podero pular para fora e
sero rapidamente deterioradas por causa do aquecimento ou,
por causa de partidas bruscas, podero travar. Se a tenso for
excessiva, um excesso de carga ser exercido sobre as prprias
correias, sobre os rolamentos e sobre os eixos. Isso aumentar
a fora e reduzir vida til do conjunto de ventilao.

No alinhado

Parte fixa

Alinhamento incorreto

.....................................

21. Manuteno (continuao)


6) Conexes eltricas:

7) Circuito Frigorfico:

Mensalmente, verifique se a tenso e corrente eltrica dos


motores e compressores trifsicos esto balanceadas e aperte
todos os parafusos dos contatores, rguas de borne e demais
conexes eltricas. Acompanhe as condies operacionais e o
consumo eltrico das unidades.

Mea bimestralmente as temperaturas e presses de operao,


verificando a presena de vazamentos e se existe a necessidade
de ajustar o superaquecimento e sub-resfriamento (ver pgina
15).

.....................................

23

PARADA DEFINITIVA, DESMONTAGEM E REMOO


Estes mdulos contm peas em movimento e componentes eltricos que podem constituir um perigo e causar danos fsicos !
Todas as operaes no mesmo devem ser efetuadas por pessoal habilitado, provido de equipamentos de proteo e em
conformidade com as regras aplicveis de segurana.

Ler o manual

Perigo de choque eltrico

Unidade acionada a distncia


Pode partir sem prevenir

1. Interromper todas as fontes de alimentao eltrica dos mdulos, assim como aquelas dos sistemas conectados com os
mesmos. Certificar-se de que todos os dispositivos de interrupo eltrica se encontrem na posio aberta. Os cabos de
alimentao podem ento ser desmontados e retirados. Para saber onde se encontram os pontos de conexo da
unidade, consultar a documentao tcnica.
2. Em regra geral, as unidades monobloco devero ser desmontadas e retiradas de uma s pea. Retirar os eventuais pinos de
fixao e levantar depois os elementos com um equipamento de manipulao de uma capacidade de carga apropriada. Consultar
as informaes da documentao tcnica no que se refere ao peso e aos procedimentos de manipulao recomendados.

Form: M-IOM004-BR(1204)
Substitui: Form: M-IOM004-BR(0304)
R Tomazina, 125 - Quadra 10
Fone: (041) 661-3300
CEP 83325-040

R Joo Tibiri, 900


Fone: (011) 3837-6700
CEP 05077-000

Cond. Portal da Serra


FAX: (041) 661-3397
Pinhais - PR
V. Anastcio
FAX: (011) 3837-6909 O fabricante se reserva no direito de proceder a qualquer modificao sem
So Paulo - S.P. prvio aviso.

tec2000 series
network
thermostat
controllers

Network
Thermostat
Controllers
Easy-to-read, aesthetically pleasing backlit
LCD display
Two configurable binary inputs for
advanced functions
Over 20 configurable parameters enable
the thermostat to be customized for any
application

The TEC2000 Series Thermostat controllers from Johnson


Controls meet your need for a cost-effective networked
small equipment controller by providing more N2, BACnet
MS/TP and LonWorks communicating options. ZigBee
Wireless TECs are available and operate in conjunction
with a BACnet MS/TP or BACnet IP Coordinator. It offers
equipment control from a single product: thermostat,
controller and temperature sensor.

Easy to install by consolidating into one


device; control strategies, temperature and
humidity sensing, and thermostat control

The TEC Series staged controllers can be used with


rooftop units (with and without economizers), heat pumps
and single- and multi-stage heating/cooling equipment.

BACnet, ZigBee, LonMark and N2


communications

The TEC2x45, TEC2xx6 and TEC2xx7 Series controllers


are available for commercial and hospitality applications,
including cabinet unit heaters, perimeter heating/cooling,
zoning and fan coil units. They provide control of various
two- and four-pipe fan coil equipment, and have options
for one- to three-speeds of fan control. They offer additional
application flexibility by providing advanced control signals
proportional 0 to 10 VDC, on/off, or floating and
dehumidification capabilities.

tec2000 series NETWORK THERMOSTAT CONTROLLERS

Application
and Data Server

TEC20-3C-2
Coordinator

TEC

Ethernet Network

TEC20-6C-2
Coordinator

NAE

Optional N2
or LonWorks

TEC

TEC2x45-2
TEC2xx6-2

TEC2xx7-2

NAE

BACnet MS/TP

NAE

Optional N2,
BACnet MS/TP
or LonWorks

TEC

VMA

Optional N2,
BACnet MS/TP
or LonWorks

Network
Sensor

Wireless Connection
IOM

Hardwired Network or Bus


Ethernet

TEC

TEC
TEC

Product code

control

fan control

model type

application
Commercial two-pipe equipment, cabinet unit
heaters, and perimeter heating/cooling

TEC2x45-2

One Output Proportional 0 to 10 VDC

One-Speed

TEC2x16-2

Two Outputs On/Off

1, 2 or 3-Speed

TEC2x26-2

Two Outputs On/Off or Floating

TEC2x36-2

Two Outputs On/Off or Floating


and Dehumidification

TEC2x46-2

Two Outputs Proportional

TEC2x56-2

Two Outputs Proportional and Dehumidification

TEC2x16H-2

Two Outputs On/Off

TEC2x26H-2

Two Outputs On/Off or Floating

TEC2x36H-2

Two Outputs On/Off or Floating


and Dehumidification

TEC2x46H-2

Two Outputs Proportional

TEC2x56H-2

Two Outputs Proportional and Dehumidification

TEC2x27-2

Two Outputs On/Off or Floating

TEC2x47-2

Two Outputs Proportional

*TEC2x01-3

Single Stage

*TEC2x02-3

Heat Pump

Heat pump with up to 3 heating/2 cooling stages

*TEC2x03-3

Multi Stage

Multi-staged packaged heating/cooling stages

*TEC2x04-3

Economizer

Packaged rooftop units with economizers

TEC2261-3

Single Stage

TEC2262-3

Heat Pump

TEC2263-3

Multi Stage

Multi-staged packaged heating/cooling stages

TEC2264-3

Economizer

Packaged rooftop units with economizers

Commercial

Two or four-pipe fan coil equipment

Hospitality

None

Commercial
Nonprogrammable

Two or four-pipe equipment, hydronic reheat


valve control, and pressure dependent VAV with
or without local reheat
Fan coil unit, unit heaters, and single-stage
packaged heating/cooling equipment

On, Off or Auto

Commercial
LonWorks
Programmable

Fan coil unit, unit heaters, and single-stage


packaged heating/cooling equipment
Heat pump with up to 3 heating/2 cooling stages

Note: x = 0 for ZigBee wireless communication (Note: A TEC Coordinator will be needed to operate wireless TECs)
x = 1 for N2 open communication

x = 2 for LonWorks communication
x = 6 for BACnet MS/TP communication
* For BACnet MS/TP these product code numbers end with 2, not 3.

Metasys is a registered trademark of Johnson Controls, Inc.


LonWorks is a registered trademark of Echelon Corporation.
BACnet is a registered trademark of the American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE).
ZigBee is a registered trademark of the ZigBee Alliance.
Printed on recycled paper.
2008 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53201 Printed in USA PUBL-5160
www.johnsoncontrols.com

Code No. LIT-1924005


Issued June 16, 2008

VG7000 Series

Bronze Globe Valves for Assembly in the Field


Description

The VG7000 Series Bronze Valves accurately


regulate the flow of water or steam in response
to the demand of a controller in heating,
ventilating, and air conditioning systems.
These valves are available in normally open,
normally closed, and three-way mixing
configurations. Both electric and pneumatic
actuators are available.

every valve tested for tight shutoff,


ensuring occupant comfort and energy
conservation
uses standard Johnson Controls ring
pack packing, providing industry-leading
reliability and operating life

complete actuator interchangeability,


allowing easy field retrofit or mounting using
standardized mounting kits

Refer to the VG7000 Series Bronze Control


Valves Product Bulletin (LIT-977140) for
important product application informaiton.

all valve sizes available with brass trim or


stainless steel trim for use in saturated
steam applications up to 100 psig

Features

Repair Information

If the VG7000 Valve fails to operate within its


specifications, refer to the VG7000 Series
Bronze Control Valves Product Bulletin (LIT977140) for repair information.

valves available in 1/2 through 2 in. sizes


with several styles of electric and
pneumatic actuators offers a broad
selection to choose from
complies with ANSI Class 250 (pressure/
temperature) standard

VG7000 Series Bronze Control Valve

To Order
Specify the code number from the selection
charts on the following pages.

Selection Charts
VG7000 Series Valve Bodies (Part 1 of 2)
Valve
Cv
Size, in.
NPT
Union
Sweat

End Connections1
Union
Sweat
(3/8 in.
Copper
Tubing)

Union
Sweat
(3/4 in.
Copper
Tubing)

Union
Globe

Union
Angle

NPT

Two-Way Push-Down-to-Close
Brass Trim

Stainless
Steel Trim

1/2

0.73

VG7241CT

VG7281CT

VG7271CT

VG7291CT

VG7251CT

VG7551CT

1/2

1.8

VG7241ET

VG7281ET

VG7271ET

VG7291ET

VG7251ET

VG7551ET

VG7243ET

1/2

4.6

VG7241GT

VG7281GT

VG7271GT

VG7291GT

VG7251GT

VG7551GT

VG7243GT

3/4

7.3

VG7241LT

VG7281LT

---

---

VG7251LT

VG7551LT

VG7243LT

11.6

VG7241NT

VG7281NT

---

---

VG7251NT

VG7551NT

VG7243NT

1-1/4

18.5

VG7241PT

VG7281PT

---

---

VG7251PT

VG7551PT

VG7243PT

1-1/2

28.9

VG7241RT

VG7281RT

---

---

VG7251RT

VG7551RT

VG7243RT

46.2

VG7241ST

VG7281ST

---

---

---

---

1-1/2

28.9

46.2

3/8 in. M Stem Only Available in 1-1/2 and 2 in. NPT Stainless Steel Trim

VG7243CT

VG7243ST
VG7243RM
VG7243SM

Two-Way Push-Down-to-Open
Brass Trim

Stainless
Steel Trim

1/2

0.73

VG7441CT

VG7481CT

VG7471CT

VG7491CT

VG7451CT

---

1/2

1.8

VG7441ET

VG7481ET

VG7471ET

VG7491ET

VG7451ET

---

VG7443ET

1/2

4.6

VG7441GT

VG7481GT

VG7471GT

VG7491GT

VG7451GT

---

VG7443GT

3/4

7.3

VG7441LT

VG7481LT

---

---

---

---

VG7443LT

11.6

VG7441NT

VG7481NT

---

---

---

---

VG7443NT

1-1/4

18.5

VG7441PT

VG7481PT

---

---

---

---

VG7443PT

1-1/2

28.9

VG7441RT

VG7481RT

---

---

---

---

VG7443RT

46.2

VG7441ST

VG7481ST

---

---

---

---

1-1/2

28.9

46.2

3/8 in. M Stem Only Available in 1-1/2 and 2 in. NPT Stainless Steel Trim

VG7443CT

VG7443ST
VG7443RM
VG7443SM

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

VG7000 Series Valve Bodies (Part 2 of 2)


Valve
Cv
Size, in.
NPT
Union
Sweat

End Connections1
Union
Sweat
(3/8 in.
Copper
Tubing)

Union
Sweat
(3/4 in.
Copper
Tubing)

Union
Globe

Union
Angle

NPT

Three-Way Mixing
Brass Trim

Stainless
Steel Trim

1/2

0.73

VG7842CT

VG7882CT

VG7872CT

VG7892CT

---

---

1/2

1.8

VG7842ET

VG7882ET

VG7872ET

VG7892ET

---

---

VG7844CT
VG7844ET

1/2

4.6

VG7842GT

VG7882GT

VG7872GT

VG7892GT

---

---

VG7844GT

3/4

7.3

VG7842LT

VG7882LT

---

---

---

---

VG7844LT

11.6

VG7842NT

VG7882NT

---

---

---

---

VG7844NT

1-1/4

18.5

VG7842PT

VG7882PT

---

---

---

---

VG7844PT

1-1/2

28.9

VG7842RT

VG7882RT

---

---

---

---

VG7844RT

46.2

VG7842ST

VG7882ST

---

---

---

---

1-1/2

28.9

46.2

VG7844ST

3/8 in. M Stem Only Available in 1-1/2 and 2 in. NPT Stainless Steel Trim

VG7844RM
VG7844SM

1. All actuators except MP84 Series use the 1/4 in. T stem. The MP84 Series pneumatic actuators require the 3/8 in. M stem.

Pneumatic Actuators for VG7000 Series Brass Trim Valve Bodies (Part 1 of 2)
Actuator
V-3801-8001
V-3000-8011
Code
Exposed Spring
Number
V-3000-8003
Enclosed Spring1

Temperature
Range
Spring Range

35 to 248F (2 to 120C),
15 psig Saturated Steam
3 to 6

4 to 8

35 to 284F (2 to 140C),
38 psig Saturated Steam

9 to 13

3 to 6

4 to 8

Valve Size

1 and
1-1/4 in.

MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)

1-1/2
and 2 in.

35 to 284F (2 to 140C),
38 psig Saturated Steam

9 to 13

3 to 7

4 to 8

---

---

9 to 13

Mounting Kit

1/2 and 3/4 in.

VG70001010

VG70001011

VG70001012

VG70001001

VG70001002

VG70001003

1 and 1-1/4 in.

---

---

---

VG70001004

VG70001005

VG70001006

1-1/2 and 2 in.

---

---

---

VG70001007

VG70001008

VG70001009

Positioner
Size, in.

MP822C00 (3 to 7)
MP822D00 (4 to 8)
MP822E00 (9 to 13)

Not Available

MP8000-6702

V-9502-90 (V-3000-8011 Only)

Cv

---

V-9502-95

Closeoff Pressure
Two-Way Normally Open

1/2

0.73

186

157

84

365

339

191

---

---

---

1/2

1.8

186

157

84

365

339

191

---

---

---

1/2

4.6

105

89

48

225

192

108

---

---

---

3/4

7.3

67

56

30

144

122

69

---

---

--148

11.6

---

---

---

90

76

42

279

257

1-1/4

18.5

---

---

---

55

47

26

170

157

90

1-1/2

28.9

---

---

---

35

30

16

109

100

58

46.2

---

---

---

22

19

11

70

64

37

Two-Way Normally Closed


1/2

0.73

37

57

158

100

142

348

---

---

---

1/2

1.8

37

57

158

100

142

348

---

---

---

1/2

4.6

18

28

76

49

68

168

---

---

---

3/4

7.3

11

16

45

29

41

100

---

---

---

11.6

---

---

---

17

25

65

70

96

223

1-1/4

18.5

---

---

---

10

14

37

40

55

128

1-1/2

28.9

---

---

---

23

25

34

79

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 6

Bronze Globe Valves for Assembly in the Field (Continued)


Pneumatic Actuators for VG7000 Series Brass Trim Valve Bodies (Part 2 of 2)
Actuator
V-3801-8001
V-3000-8011
Code
Exposed Spring
Number
V-3000-8003
Enclosed Spring1

Temperature
Range
Spring Range

35 to 248F (2 to 120C),
15 psig Saturated Steam
3 to 6

4 to 8

9 to 13

35 to 284F (2 to 140C),
38 psig Saturated Steam
3 to 6

4 to 8

Valve Size

1-1/2
and 2 in.

35 to 284F (2 to 140C),
38 psig Saturated Steam
3 to 7

4 to 8

---

---

VG70001011

VG70001012

VG70001001

VG70001002

VG70001003

1 and 1-1/4 in.

---

---

---

VG70001004

VG70001005

VG70001006

1-1/2 and 2 in.

---

---

---

VG70001007

VG70001008

VG70001009

Positioner

Not Available

9 to 13

---

MP8000-6702

V-9502-90 (V-3000-8011 Only)

Cv
46.2

MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)

9 to 13

VG70001010

1 and
1-1/4 in.

Mounting Kit

1/2 and 3/4 in.

Size, in.

MP822C00 (3 to 7)
MP822D00 (4 to 8)
MP822E00 (9 to 13)

V-9502-95

Closeoff Pressure
---

---

---

14

16

21

50
---

Three-Way Mixing
1/2

0.73

186 / 37

157 / 57

84 / 158

365 / 100

339 / 142

191 / 348

---

---

1/2

1.8

186 / 37

157 / 57

84 / 158

365 / 100

339 / 142

191 / 348

---

---

---

1/2

4.6

105 / 18

89 / 28

48 / 76

225 / 49

192 / 68

108 / 168

---

---

---

3/4

7.3

67 / 11

56 / 16

30 / 45

144 / 29

122 / 41

69 / 100

---

---

---

11.6

---

---

---

90 / 17

76 / 25

42 / 65

279 / 70

257 / 96

148 / 223

1-1/4

18.5

---

---

---

55 / 10

47 / 14

26 / 37

170 / 40

157 / 55

90 / 128

1-1/2

28.9

---

---

---

35 / 6

30 / 9

16 / 23

109 / 25

100 / 34

58 / 79

46.2

---

---

---

22 / 4

19 / 6

11 / 14

70 / 16

64 / 21

37 / 50

1. V-3000-8003 Actuators with enclosed springs are used in applications where the valve is exposed to the public, to prevent pinched fingers. Typical applications
include control of hot water or steam radiators.

Pneumatic Actuators for VG7000 Series Stainless Steel Trim Valve Bodies (Part 1 of 2)
Actuator
V-3000-8011
MP821C00 (3 to 7)
1/2 and
Code
Exposed Spring
MP821D00 (4 to 8)
3/4 in.
Number
V-3000-8003
MP821E00 (9 to 13)
Enclosed Spring1
MP822C00 (3 to 7)
1 and
MP822D00 (4 to 8)
1-1/4 in.
MP822E00 (9 to 13)
MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)
Temperature
Range
Spring Range

35 to 338F (2 to 170C),
100 psig Saturated Steam
3 to 6

4 to 8

9 to 13

3 to 6

4 to 8

VG70001001

VG70001002

VG70001003

MP8000-6701

1 and 1-1/4 in.

VG70001004

VG70001005

VG70001006

MP8000-6702

1-1/2 and 2 in.

VG70001007

VG70001008

VG70001009

Positioner

9 to 13

35 to 338F (2 to 140C),
100 psig Saturated Steam
3 to 7

4 to 8

9 to 13

Mounting Kit

1/2 and 3/4 in.

Size, in.

1-1/2
and 2 in.

1-1/2
and 2 in.

35 to 338F (2 to 170C),
100 psig Saturated Steam

Valve Size

MP843C00 (3 to 7)
MP843D00 (4 to 8)
MP843E00 (9 to 13)

Not Recommended

MP8000-6703

V-9502-90 (V-3000-8011 Only)

V-9502-95

Cv

V-9502-95

Closeoff Pressure
Two-Way Normally Open

1/2

0.73

299

255

143

308

308

308

---

---

---

1/2

1.8

299

255

143

308

308

308

---

---

---

1/2

4.6

169

144

81

308

308

275

---

---

---

3/4

7.3

108

92

52

304

304

175

---

---

---

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

3 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

Pneumatic Actuators for VG7000 Series Stainless Steel Trim Valve Bodies (Part 2 of 2)
Actuator
V-3000-8011
MP821C00 (3 to 7)
1/2 and
Code
Exposed Spring
MP821D00 (4 to 8)
3/4 in.
Number
V-3000-8003
MP821E00 (9 to 13)
Enclosed Spring1
MP822C00 (3 to 7)
1 and
MP822D00 (4 to 8)
1-1/4 in.
MP822E00 (9 to 13)
MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)
Temperature
Range
Spring Range

35 to 338F (2 to 170C),
100 psig Saturated Steam
3 to 6

4 to 8

9 to 13

3 to 6

4 to 8

VG70001001

VG70001002

VG70001003

MP8000-6701

1 and 1-1/4 in.

VG70001004

VG70001005

VG70001006

MP8000-6702

1-1/2 and 2 in.

VG70001007

VG70001008

VG70001009

Positioner

9 to 13

35 to 338F (2 to 140C),
100 psig Saturated Steam
3 to 7

4 to 8

9 to 13

Mounting Kit

1/2 and 3/4 in.

Size, in.

1-1/2
and 2 in.

1-1/2
and 2 in.

35 to 338F (2 to 170C),
100 psig Saturated Steam

Valve Size

MP843C00 (3 to 7)
MP843D00 (4 to 8)
MP843E00 (9 to 13)

Not Recommended

MP8000-6703

V-9502-90 (V-3000-8011 Only)

V-9502-95

Cv

V-9502-95

Closeoff Pressure

11.6

67

57

32

209

193

111

---

---

---

1-1/4

18.5

41

35

19

128

118

68

---

---

---

1-1/2

28.9

---

---

---

82

75

43

165

152

88

46.2

---

---

---

52

48

28

106

97

56

Two-Way Normally Closed


1/2

0.73

75

106

261

280

308

308

---

---

---

1/2

1.8

75

106

261

280

308

308

---

---

---

1/2

4.6

36

51

126

135

183

308

---

---

---

3/4

7.3

22

31

75

81

109

252

---

---

---

11.6

13

19

49

53

72

168

---

---

---

1-1/4

18.5

11

28

30

41

96

---

---

---

1-1/2

28.9

---

---

---

19

25

59

39

53

121

46.2

---

---

---

12

16

37

24

33

76

Three-Way Mixing
1/2

0.73

299 / 75

255 / 106

143 / 261

308 / 280

308 / 308

308 / 308

---

---

---

1/2

1.8

299 / 75

255 / 106

143 / 261

308 / 280

308 / 308

308 / 308

---

---

---

1/2

4.6

169 / 36

144 / 51

81 / 126

308 / 135

308 / 183

275 / 308

---

---

---

3/4

7.3

108 / 22

92 / 31

52 / 75

304 / 81

304 / 109

175 / 252

---

---

---

11.6

67 / 13

57 / 19

32 / 49

209 / 53

193 / 72

111 / 168

---

---

---

1-1/4

18.5

41 / 7

35 / 11

19 / 28

128 / 30

118 / 41

68 / 96

---

---

---

1-1/2

28.9

---

---

---

82 / 19

75 / 25

43 / 59

165 / 39

152 / 53

88 / 121

46.2

---

---

---

52 / 12

48 / 16

28 / 37

106 / 24

97 / 33

56 / 76

1. V-3000-8003 Actuators with enclosed springs are used in applications where the valve is exposed to the public, to prevent pinched fingers. Typical applications
include control of hot water or steam radiators.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

4 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

Electric Actuators for VG7000 Series Brass Trim and Stainless Steel Trim Valve Bodies
Actuator
VA-7150-1001
VA-7200-1001
M9220-BGA-3
Code
On/Off (Floating)
On/Off (Floating)
On/Off (Floating)
Number
VA-7152-1001
VA-7202-1001
M9220-GGA-3
0 to 10 VDC Proportional

0 to 10 VDC Proportional

VA-7153-1001
On/Off (Floating)
w/Feedback

VA-7203-1001
On/Off (Floating)
w/Feedback

Style

Spring Return

Brass Trim: 35 to 284F (2 to 140C), 38 psig Saturated Steam


Stainless Steel Trim: 35 to 338F (2 to 170C), 100 psig Saturated Steam

Linkage

None

None

Stem Type

VA-4233-BGA-2
On/Off
VA-4233-GGA-2
Proportional

Non-Spring Return

Temperature
Range

Size, in.

0 to 10 VDC Proportional

VA-4233-AGA-2
Floating

Brass or Stainless Steel


Trim:
35 to 250F (2 to 121C)
15 psig Saturated Steam

M9000-500

None

Requires T Stem

Cv

Closeoff Pressure
Brass
Trim

Stainless
Steel Trim

Brass
Trim

Stainless
Steel Trim

Brass
Trim

Stainless
Steel Trim

Brass
Trim

Stainless
Steel Trim

Two-Way Push-Down-to-Close
1/2

0.73

345

239

---

308

345

308

345

230

1/2

1.8

345

239

---

308

345

308

345

230
130

1/2

4.6

216

135

---

278

345

283

208

3/4

7.3

138

86

---

177

289

180

132

82

11.6

86

54

179

112

182

114

63

39
24

1-1/4

18.5

52

33

109

68

111

70

38

1-1/2

28.9

34

21

70

44

71

45

46.2

21

13

45

28

46

28

1/2

0.73

345

308

---

308

345

308

345

224

1/2

1.8

345

308

---

308

345

308

345

224
108

Two-Way Push-Down-to-Open

1/2

4.6

257

161

---

308

345

308

173

3/4

7.3

153

96

---

197

321

194

103

64

11.6

100

63

209

131

213

131

66

41
24

1-1/4

18.5

57

36

120

75

122

75

38

1-1/2

28.9

36

22

74

46

76

46

46.2

22

14

46

29

47

29

1/2

0.73

345 / 345

239 / 308

---

308 / 308

345 / 345

308 / 308

345 / 345

230 / 224

1/2

1.8

345 / 345

239 / 308

---

308 / 308

345 / 345

308 / 308

345 / 345

230 / 224

1/2

4.6

216 / 257

135 / 161

---

278 / 308

345 / 345

283 / 308

208 / 173

130 / 108

3/4

7.3

138 / 153

86 / 96

---

177 / 197

289 / 321

180 / 194

132 / 103

82 / 64

11.6

86 / 100

54 / 63

179 / 209

112 / 131

182 / 213

114 / 131

63 / 66

39 / 41

1-1/4

18.5

52 / 57

33 / 36

109 / 120

68 / 75

111 / 122

70 / 75

38 / 38

24 / 24

1-1/2

28.9

34 / 36

21 / 22

70 / 74

44 / 46

71 / 76

45 / 46

46.2

21 / 22

13 / 14

45 / 46

28 / 29

46 / 47

28 / 29

Three-Way Mixing

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

5 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

Technical Specifications
VG7000 Series Valve Bodies, Two-Way and Three-Way
Service

Valve Body Sizes


Available

Steam, Hot Water, and Chilled Water with up to 50% Glycol Solution (Proper water treatment is
recommended for long service life; refer to standard VDI 2035.)
1/2 in. (DN15)

Cv

Kv

0.73, 1.8, 4.6

0.63, 1.6, 4

3/4 in. (DN20)

7.3

6.3

1 in. (DN25)

11.6

10

1-1/4 in. (DN32)

18.5

16

1-1/2 in. (DN40)

28.9

25

2 in. (DN50)

46.2

Stem Travel

1 and 1-1/4 in.

1-1/2 and 2 in.

5/16 in.

1/2 in.

3/4 in.

Two-Way and Three-Way


Brass Trim
End Connections

40

1/2 and 3/4 in.

Stainless Steel Trim

NPT, Union Sweat, Globe & Angle

NPT

Body

Cast Bronze C84400

Cast Bronze C83600

Stem

Stainless Steel

Stainless Steel

Plug

Brass

Stainless Steel

Seat

3/4 through 2 in.: Machined from Body


1/2 in.: Brass Seat

Stainless Steel
Replaceable Seat

Disk

EPDM

Stainless Steel

Packing

Self-Adjusting EPT U-Cups

Spring-Loaded PTFE

Flow
Characteristic

Two-Way

Equal Percentage

Equal Percentage

Three-Way

Linear

Linear

Ratings

Body

ANSI Class 2501

ANSI Class 2502

Materials

Leakage (Percent of Maximum 0.01%


Flow)

0.05%

Fluid Temperature, Body Only 35 to 284F (2 to 140C)

35 to 338F (2 to 170C)

Maximum Steam Pressure,


Saturated Steam

38 psig (262 kPa)

100 psig (690 kPa)

Maximum Pressure Drop,


Valve Open

35 psig

35 psig

1. 400 psig (2,756 kPa) for fluid temperatures between 35 and 150F (2 and 66C); decreasing to 365 psig (2,515 kPa) at 248F (120C).
2. 400 psig (2,756 kPa) for fluid temperatures between 35 and 150F (2 and 66C); decreasing to 308 psig (2,122 kPa) at 338F (170C).
3. See recommended actuator tables for ambient limitations due to the actuator.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

6 of 6

Code No. LIT-1924005


Issued June 16, 2008

VG7000 Series

Bronze Globe Valves for Assembly in the Field


Description

The VG7000 Series Bronze Valves accurately


regulate the flow of water or steam in response
to the demand of a controller in heating,
ventilating, and air conditioning systems.
These valves are available in normally open,
normally closed, and three-way mixing
configurations. Both electric and pneumatic
actuators are available.

every valve tested for tight shutoff,


ensuring occupant comfort and energy
conservation
uses standard Johnson Controls ring
pack packing, providing industry-leading
reliability and operating life

complete actuator interchangeability,


allowing easy field retrofit or mounting using
standardized mounting kits

Refer to the VG7000 Series Bronze Control


Valves Product Bulletin (LIT-977140) for
important product application informaiton.

all valve sizes available with brass trim or


stainless steel trim for use in saturated
steam applications up to 100 psig

Features

Repair Information

If the VG7000 Valve fails to operate within its


specifications, refer to the VG7000 Series
Bronze Control Valves Product Bulletin (LIT977140) for repair information.

valves available in 1/2 through 2 in. sizes


with several styles of electric and
pneumatic actuators offers a broad
selection to choose from
complies with ANSI Class 250 (pressure/
temperature) standard

VG7000 Series Bronze Control Valve

To Order
Specify the code number from the selection
charts on the following pages.

Selection Charts
VG7000 Series Valve Bodies (Part 1 of 2)
Valve
Cv
Size, in.
NPT
Union
Sweat

End Connections1
Union
Sweat
(3/8 in.
Copper
Tubing)

Union
Sweat
(3/4 in.
Copper
Tubing)

Union
Globe

Union
Angle

NPT

Two-Way Push-Down-to-Close
Brass Trim

Stainless
Steel Trim

1/2

0.73

VG7241CT

VG7281CT

VG7271CT

VG7291CT

VG7251CT

VG7551CT

1/2

1.8

VG7241ET

VG7281ET

VG7271ET

VG7291ET

VG7251ET

VG7551ET

VG7243ET

1/2

4.6

VG7241GT

VG7281GT

VG7271GT

VG7291GT

VG7251GT

VG7551GT

VG7243GT

3/4

7.3

VG7241LT

VG7281LT

---

---

VG7251LT

VG7551LT

VG7243LT

11.6

VG7241NT

VG7281NT

---

---

VG7251NT

VG7551NT

VG7243NT

1-1/4

18.5

VG7241PT

VG7281PT

---

---

VG7251PT

VG7551PT

VG7243PT

1-1/2

28.9

VG7241RT

VG7281RT

---

---

VG7251RT

VG7551RT

VG7243RT

46.2

VG7241ST

VG7281ST

---

---

---

---

1-1/2

28.9

46.2

3/8 in. M Stem Only Available in 1-1/2 and 2 in. NPT Stainless Steel Trim

VG7243CT

VG7243ST
VG7243RM
VG7243SM

Two-Way Push-Down-to-Open
Brass Trim

Stainless
Steel Trim

1/2

0.73

VG7441CT

VG7481CT

VG7471CT

VG7491CT

VG7451CT

---

1/2

1.8

VG7441ET

VG7481ET

VG7471ET

VG7491ET

VG7451ET

---

VG7443ET

1/2

4.6

VG7441GT

VG7481GT

VG7471GT

VG7491GT

VG7451GT

---

VG7443GT

3/4

7.3

VG7441LT

VG7481LT

---

---

---

---

VG7443LT

11.6

VG7441NT

VG7481NT

---

---

---

---

VG7443NT

1-1/4

18.5

VG7441PT

VG7481PT

---

---

---

---

VG7443PT

1-1/2

28.9

VG7441RT

VG7481RT

---

---

---

---

VG7443RT

46.2

VG7441ST

VG7481ST

---

---

---

---

1-1/2

28.9

46.2

3/8 in. M Stem Only Available in 1-1/2 and 2 in. NPT Stainless Steel Trim

VG7443CT

VG7443ST
VG7443RM
VG7443SM

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

VG7000 Series Valve Bodies (Part 2 of 2)


Valve
Cv
Size, in.
NPT
Union
Sweat

End Connections1
Union
Sweat
(3/8 in.
Copper
Tubing)

Union
Sweat
(3/4 in.
Copper
Tubing)

Union
Globe

Union
Angle

NPT

Three-Way Mixing
Brass Trim

Stainless
Steel Trim

1/2

0.73

VG7842CT

VG7882CT

VG7872CT

VG7892CT

---

---

1/2

1.8

VG7842ET

VG7882ET

VG7872ET

VG7892ET

---

---

VG7844CT
VG7844ET

1/2

4.6

VG7842GT

VG7882GT

VG7872GT

VG7892GT

---

---

VG7844GT

3/4

7.3

VG7842LT

VG7882LT

---

---

---

---

VG7844LT

11.6

VG7842NT

VG7882NT

---

---

---

---

VG7844NT

1-1/4

18.5

VG7842PT

VG7882PT

---

---

---

---

VG7844PT

1-1/2

28.9

VG7842RT

VG7882RT

---

---

---

---

VG7844RT

46.2

VG7842ST

VG7882ST

---

---

---

---

1-1/2

28.9

46.2

VG7844ST

3/8 in. M Stem Only Available in 1-1/2 and 2 in. NPT Stainless Steel Trim

VG7844RM
VG7844SM

1. All actuators except MP84 Series use the 1/4 in. T stem. The MP84 Series pneumatic actuators require the 3/8 in. M stem.

Pneumatic Actuators for VG7000 Series Brass Trim Valve Bodies (Part 1 of 2)
Actuator
V-3801-8001
V-3000-8011
Code
Exposed Spring
Number
V-3000-8003
Enclosed Spring1

Temperature
Range
Spring Range

35 to 248F (2 to 120C),
15 psig Saturated Steam
3 to 6

4 to 8

35 to 284F (2 to 140C),
38 psig Saturated Steam

9 to 13

3 to 6

4 to 8

Valve Size

1 and
1-1/4 in.

MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)

1-1/2
and 2 in.

35 to 284F (2 to 140C),
38 psig Saturated Steam

9 to 13

3 to 7

4 to 8

---

---

9 to 13

Mounting Kit

1/2 and 3/4 in.

VG70001010

VG70001011

VG70001012

VG70001001

VG70001002

VG70001003

1 and 1-1/4 in.

---

---

---

VG70001004

VG70001005

VG70001006

1-1/2 and 2 in.

---

---

---

VG70001007

VG70001008

VG70001009

Positioner
Size, in.

MP822C00 (3 to 7)
MP822D00 (4 to 8)
MP822E00 (9 to 13)

Not Available

MP8000-6702

V-9502-90 (V-3000-8011 Only)

Cv

---

V-9502-95

Closeoff Pressure
Two-Way Normally Open

1/2

0.73

186

157

84

365

339

191

---

---

---

1/2

1.8

186

157

84

365

339

191

---

---

---

1/2

4.6

105

89

48

225

192

108

---

---

---

3/4

7.3

67

56

30

144

122

69

---

---

--148

11.6

---

---

---

90

76

42

279

257

1-1/4

18.5

---

---

---

55

47

26

170

157

90

1-1/2

28.9

---

---

---

35

30

16

109

100

58

46.2

---

---

---

22

19

11

70

64

37

Two-Way Normally Closed


1/2

0.73

37

57

158

100

142

348

---

---

---

1/2

1.8

37

57

158

100

142

348

---

---

---

1/2

4.6

18

28

76

49

68

168

---

---

---

3/4

7.3

11

16

45

29

41

100

---

---

---

11.6

---

---

---

17

25

65

70

96

223

1-1/4

18.5

---

---

---

10

14

37

40

55

128

1-1/2

28.9

---

---

---

23

25

34

79

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 6

Bronze Globe Valves for Assembly in the Field (Continued)


Pneumatic Actuators for VG7000 Series Brass Trim Valve Bodies (Part 2 of 2)
Actuator
V-3801-8001
V-3000-8011
Code
Exposed Spring
Number
V-3000-8003
Enclosed Spring1

Temperature
Range
Spring Range

35 to 248F (2 to 120C),
15 psig Saturated Steam
3 to 6

4 to 8

9 to 13

35 to 284F (2 to 140C),
38 psig Saturated Steam
3 to 6

4 to 8

Valve Size

1-1/2
and 2 in.

35 to 284F (2 to 140C),
38 psig Saturated Steam
3 to 7

4 to 8

---

---

VG70001011

VG70001012

VG70001001

VG70001002

VG70001003

1 and 1-1/4 in.

---

---

---

VG70001004

VG70001005

VG70001006

1-1/2 and 2 in.

---

---

---

VG70001007

VG70001008

VG70001009

Positioner

Not Available

9 to 13

---

MP8000-6702

V-9502-90 (V-3000-8011 Only)

Cv
46.2

MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)

9 to 13

VG70001010

1 and
1-1/4 in.

Mounting Kit

1/2 and 3/4 in.

Size, in.

MP822C00 (3 to 7)
MP822D00 (4 to 8)
MP822E00 (9 to 13)

V-9502-95

Closeoff Pressure
---

---

---

14

16

21

50
---

Three-Way Mixing
1/2

0.73

186 / 37

157 / 57

84 / 158

365 / 100

339 / 142

191 / 348

---

---

1/2

1.8

186 / 37

157 / 57

84 / 158

365 / 100

339 / 142

191 / 348

---

---

---

1/2

4.6

105 / 18

89 / 28

48 / 76

225 / 49

192 / 68

108 / 168

---

---

---

3/4

7.3

67 / 11

56 / 16

30 / 45

144 / 29

122 / 41

69 / 100

---

---

---

11.6

---

---

---

90 / 17

76 / 25

42 / 65

279 / 70

257 / 96

148 / 223

1-1/4

18.5

---

---

---

55 / 10

47 / 14

26 / 37

170 / 40

157 / 55

90 / 128

1-1/2

28.9

---

---

---

35 / 6

30 / 9

16 / 23

109 / 25

100 / 34

58 / 79

46.2

---

---

---

22 / 4

19 / 6

11 / 14

70 / 16

64 / 21

37 / 50

1. V-3000-8003 Actuators with enclosed springs are used in applications where the valve is exposed to the public, to prevent pinched fingers. Typical applications
include control of hot water or steam radiators.

Pneumatic Actuators for VG7000 Series Stainless Steel Trim Valve Bodies (Part 1 of 2)
Actuator
V-3000-8011
MP821C00 (3 to 7)
1/2 and
Code
Exposed Spring
MP821D00 (4 to 8)
3/4 in.
Number
V-3000-8003
MP821E00 (9 to 13)
Enclosed Spring1
MP822C00 (3 to 7)
1 and
MP822D00 (4 to 8)
1-1/4 in.
MP822E00 (9 to 13)
MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)
Temperature
Range
Spring Range

35 to 338F (2 to 170C),
100 psig Saturated Steam
3 to 6

4 to 8

9 to 13

3 to 6

4 to 8

VG70001001

VG70001002

VG70001003

MP8000-6701

1 and 1-1/4 in.

VG70001004

VG70001005

VG70001006

MP8000-6702

1-1/2 and 2 in.

VG70001007

VG70001008

VG70001009

Positioner

9 to 13

35 to 338F (2 to 140C),
100 psig Saturated Steam
3 to 7

4 to 8

9 to 13

Mounting Kit

1/2 and 3/4 in.

Size, in.

1-1/2
and 2 in.

1-1/2
and 2 in.

35 to 338F (2 to 170C),
100 psig Saturated Steam

Valve Size

MP843C00 (3 to 7)
MP843D00 (4 to 8)
MP843E00 (9 to 13)

Not Recommended

MP8000-6703

V-9502-90 (V-3000-8011 Only)

V-9502-95

Cv

V-9502-95

Closeoff Pressure
Two-Way Normally Open

1/2

0.73

299

255

143

308

308

308

---

---

---

1/2

1.8

299

255

143

308

308

308

---

---

---

1/2

4.6

169

144

81

308

308

275

---

---

---

3/4

7.3

108

92

52

304

304

175

---

---

---

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

3 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

Pneumatic Actuators for VG7000 Series Stainless Steel Trim Valve Bodies (Part 2 of 2)
Actuator
V-3000-8011
MP821C00 (3 to 7)
1/2 and
Code
Exposed Spring
MP821D00 (4 to 8)
3/4 in.
Number
V-3000-8003
MP821E00 (9 to 13)
Enclosed Spring1
MP822C00 (3 to 7)
1 and
MP822D00 (4 to 8)
1-1/4 in.
MP822E00 (9 to 13)
MP823C00 (3 to 7)
MP823D00 (4 to 8)
MP823E00 (9 to 13)
Temperature
Range
Spring Range

35 to 338F (2 to 170C),
100 psig Saturated Steam
3 to 6

4 to 8

9 to 13

3 to 6

4 to 8

VG70001001

VG70001002

VG70001003

MP8000-6701

1 and 1-1/4 in.

VG70001004

VG70001005

VG70001006

MP8000-6702

1-1/2 and 2 in.

VG70001007

VG70001008

VG70001009

Positioner

9 to 13

35 to 338F (2 to 140C),
100 psig Saturated Steam
3 to 7

4 to 8

9 to 13

Mounting Kit

1/2 and 3/4 in.

Size, in.

1-1/2
and 2 in.

1-1/2
and 2 in.

35 to 338F (2 to 170C),
100 psig Saturated Steam

Valve Size

MP843C00 (3 to 7)
MP843D00 (4 to 8)
MP843E00 (9 to 13)

Not Recommended

MP8000-6703

V-9502-90 (V-3000-8011 Only)

V-9502-95

Cv

V-9502-95

Closeoff Pressure

11.6

67

57

32

209

193

111

---

---

---

1-1/4

18.5

41

35

19

128

118

68

---

---

---

1-1/2

28.9

---

---

---

82

75

43

165

152

88

46.2

---

---

---

52

48

28

106

97

56

Two-Way Normally Closed


1/2

0.73

75

106

261

280

308

308

---

---

---

1/2

1.8

75

106

261

280

308

308

---

---

---

1/2

4.6

36

51

126

135

183

308

---

---

---

3/4

7.3

22

31

75

81

109

252

---

---

---

11.6

13

19

49

53

72

168

---

---

---

1-1/4

18.5

11

28

30

41

96

---

---

---

1-1/2

28.9

---

---

---

19

25

59

39

53

121

46.2

---

---

---

12

16

37

24

33

76

Three-Way Mixing
1/2

0.73

299 / 75

255 / 106

143 / 261

308 / 280

308 / 308

308 / 308

---

---

---

1/2

1.8

299 / 75

255 / 106

143 / 261

308 / 280

308 / 308

308 / 308

---

---

---

1/2

4.6

169 / 36

144 / 51

81 / 126

308 / 135

308 / 183

275 / 308

---

---

---

3/4

7.3

108 / 22

92 / 31

52 / 75

304 / 81

304 / 109

175 / 252

---

---

---

11.6

67 / 13

57 / 19

32 / 49

209 / 53

193 / 72

111 / 168

---

---

---

1-1/4

18.5

41 / 7

35 / 11

19 / 28

128 / 30

118 / 41

68 / 96

---

---

---

1-1/2

28.9

---

---

---

82 / 19

75 / 25

43 / 59

165 / 39

152 / 53

88 / 121

46.2

---

---

---

52 / 12

48 / 16

28 / 37

106 / 24

97 / 33

56 / 76

1. V-3000-8003 Actuators with enclosed springs are used in applications where the valve is exposed to the public, to prevent pinched fingers. Typical applications
include control of hot water or steam radiators.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

4 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

Electric Actuators for VG7000 Series Brass Trim and Stainless Steel Trim Valve Bodies
Actuator
VA-7150-1001
VA-7200-1001
M9220-BGA-3
Code
On/Off (Floating)
On/Off (Floating)
On/Off (Floating)
Number
VA-7152-1001
VA-7202-1001
M9220-GGA-3
0 to 10 VDC Proportional

0 to 10 VDC Proportional

VA-7153-1001
On/Off (Floating)
w/Feedback

VA-7203-1001
On/Off (Floating)
w/Feedback

Style

Spring Return

Brass Trim: 35 to 284F (2 to 140C), 38 psig Saturated Steam


Stainless Steel Trim: 35 to 338F (2 to 170C), 100 psig Saturated Steam

Linkage

None

None

Stem Type

VA-4233-BGA-2
On/Off
VA-4233-GGA-2
Proportional

Non-Spring Return

Temperature
Range

Size, in.

0 to 10 VDC Proportional

VA-4233-AGA-2
Floating

Brass or Stainless Steel


Trim:
35 to 250F (2 to 121C)
15 psig Saturated Steam

M9000-500

None

Requires T Stem

Cv

Closeoff Pressure
Brass
Trim

Stainless
Steel Trim

Brass
Trim

Stainless
Steel Trim

Brass
Trim

Stainless
Steel Trim

Brass
Trim

Stainless
Steel Trim

Two-Way Push-Down-to-Close
1/2

0.73

345

239

---

308

345

308

345

230

1/2

1.8

345

239

---

308

345

308

345

230
130

1/2

4.6

216

135

---

278

345

283

208

3/4

7.3

138

86

---

177

289

180

132

82

11.6

86

54

179

112

182

114

63

39
24

1-1/4

18.5

52

33

109

68

111

70

38

1-1/2

28.9

34

21

70

44

71

45

46.2

21

13

45

28

46

28

1/2

0.73

345

308

---

308

345

308

345

224

1/2

1.8

345

308

---

308

345

308

345

224
108

Two-Way Push-Down-to-Open

1/2

4.6

257

161

---

308

345

308

173

3/4

7.3

153

96

---

197

321

194

103

64

11.6

100

63

209

131

213

131

66

41
24

1-1/4

18.5

57

36

120

75

122

75

38

1-1/2

28.9

36

22

74

46

76

46

46.2

22

14

46

29

47

29

1/2

0.73

345 / 345

239 / 308

---

308 / 308

345 / 345

308 / 308

345 / 345

230 / 224

1/2

1.8

345 / 345

239 / 308

---

308 / 308

345 / 345

308 / 308

345 / 345

230 / 224

1/2

4.6

216 / 257

135 / 161

---

278 / 308

345 / 345

283 / 308

208 / 173

130 / 108

3/4

7.3

138 / 153

86 / 96

---

177 / 197

289 / 321

180 / 194

132 / 103

82 / 64

11.6

86 / 100

54 / 63

179 / 209

112 / 131

182 / 213

114 / 131

63 / 66

39 / 41

1-1/4

18.5

52 / 57

33 / 36

109 / 120

68 / 75

111 / 122

70 / 75

38 / 38

24 / 24

1-1/2

28.9

34 / 36

21 / 22

70 / 74

44 / 46

71 / 76

45 / 46

46.2

21 / 22

13 / 14

45 / 46

28 / 29

46 / 47

28 / 29

Three-Way Mixing

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

5 of 6

Bronze Globe Valves for Assembly in the Field (Continued)

Technical Specifications
VG7000 Series Valve Bodies, Two-Way and Three-Way
Service

Valve Body Sizes


Available

Steam, Hot Water, and Chilled Water with up to 50% Glycol Solution (Proper water treatment is
recommended for long service life; refer to standard VDI 2035.)
1/2 in. (DN15)

Cv

Kv

0.73, 1.8, 4.6

0.63, 1.6, 4

3/4 in. (DN20)

7.3

6.3

1 in. (DN25)

11.6

10

1-1/4 in. (DN32)

18.5

16

1-1/2 in. (DN40)

28.9

25

2 in. (DN50)

46.2

Stem Travel

1 and 1-1/4 in.

1-1/2 and 2 in.

5/16 in.

1/2 in.

3/4 in.

Two-Way and Three-Way


Brass Trim
End Connections

40

1/2 and 3/4 in.

Stainless Steel Trim

NPT, Union Sweat, Globe & Angle

NPT

Body

Cast Bronze C84400

Cast Bronze C83600

Stem

Stainless Steel

Stainless Steel

Plug

Brass

Stainless Steel

Seat

3/4 through 2 in.: Machined from Body


1/2 in.: Brass Seat

Stainless Steel
Replaceable Seat

Disk

EPDM

Stainless Steel

Packing

Self-Adjusting EPT U-Cups

Spring-Loaded PTFE

Flow
Characteristic

Two-Way

Equal Percentage

Equal Percentage

Three-Way

Linear

Linear

Ratings

Body

ANSI Class 2501

ANSI Class 2502

Materials

Leakage (Percent of Maximum 0.01%


Flow)

0.05%

Fluid Temperature, Body Only 35 to 284F (2 to 140C)

35 to 338F (2 to 170C)

Maximum Steam Pressure,


Saturated Steam

38 psig (262 kPa)

100 psig (690 kPa)

Maximum Pressure Drop,


Valve Open

35 psig

35 psig

1. 400 psig (2,756 kPa) for fluid temperatures between 35 and 150F (2 and 66C); decreasing to 365 psig (2,515 kPa) at 248F (120C).
2. 400 psig (2,756 kPa) for fluid temperatures between 35 and 150F (2 and 66C); decreasing to 308 psig (2,122 kPa) at 338F (170C).
3. See recommended actuator tables for ambient limitations due to the actuator.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

6 of 6

VG7000 Series Bronze Control Valves


Product Bulletin
Code No. LIT-977140

VG7000 Series

Issued June 16, 2008


Supersedes March 2001

VG7000 Series Bronze Control Valves are designed


primarily to regulate the flow of water and steam in
response to the demand of a controller in HVAC
systems. These valves are available in Normally Open
(N.O.), Normally Closed (N.C.), and three-way mixing
configurations. Both electric and pneumatic actuators
are available for factory or field mounting.

Figure 1: VG7000 Series Bronze Control Valves

Table 1: Features and Benefits


Features

Benefits

Complete Family of 1/2 through


2 in. Bronze Valves, Brass and
Stainless Steel Trim, with Several
Styles of Electric and Pneumatic
Actuators

Offers a broad selection to choose from, including electric spring return actuators, a
true 1-1/4 in. valve body, a 3/4 in. valve with small oval top actuator, and Stainless
Steel (SS) trim capable of 100 psig saturated steam.

Flexible Features and Options


Ordering Matrix

Engineer to suit your specific application from thousands of easy-to-select,


factory-assembled combinations.

Uses Standard Johnson Controls


Ring Pack Packings

Provides industry-leading reliability and operating life.

Every Valve Tested for Tight


Shutoff

Provides energy conservation and ensures occupant comfort.

Standard Bonnet and Stem Design

Allows easy field retrofit, easy field mounting, and interchangeability of actuators with
the use of standardized mounting kits.

VG7000 Series Bronze Control Valves Product Bulletin

Ordering Data
Table 2: Ordering Data VG7000 Series Bronze Control Valves1
V G

Valve Global

1 2 7

Product Family

7 = Cast Bronze

Body Type

2 = Two-Way, Normally Open/Push-Down-to-Close

3 2
4

4 = Two-Way, Normally Closed/Push-Down-to-Open


5 = Two-Way Angle, Normally Open/Push-Down-to-Close
8 = Three-Way Mixing
4

End

4 = Threaded (NPT)

Connections

5 = Union Globe/Union Angle (1/2 through 1-1/2 in. Body


Sizes, PDTC Only)
7 = Union Sweat, 3/8 in. Tubing (1/2 in. Body Size Only)
8 = Union Sweat, Standard Tubing
9 = Union Sweat, 3/4 in. Tubing (1/2 in. Body Size Only)

Trim and Flow


Characteristics

1 = Brass Equal Percentage (All Two-Way and 1/2 in.


Three-Way)
2 = Brass Linear (Three-Way Only)
3 = Stainless Steel Equal Percentage (Two-Way Only)
4 = Stainless Steel Linear (Three-Way Only)

Size and

C = 1/2 in., 0.73 Cv (0.63 Kv)

Cv (Kv)

E = 1/2 in., 1.8 Cv (1.6 Kv)


G = 1/2 in., 4.6 Cv (4.0 Kv)
L = 3/4 in., 7.3 Cv (6.3 Kv)
N = 1 in., 11.6 Cv (10.0 Kv)
P = 1-1/4 in., 18.5 Cv (16.0 Kv)
R = 1-1/2 in., 28.9 Cv (25.0 Kv)
S = 2 in., 46.2 Cv (40.0 Kv)

Stem Type

T = Standard Threaded Stem (All Except V-3801, MP84,


VA-8x2x)
S = Slotted Stem and Small Bonnet (Factory-Mounted
V-3801, VA-8x2x Only)
M = Large Threaded Stem (Factory-Mounted MP84 Only)

Actuator

+ = Factory-Mounted Actuator (See Table 3 and Table 4.)

Mounting

(Leave Fields 9 through 15 blank for valve without


factory-mounted actuator. Valve without factory-mounted
actuator is available with standard threaded stem only.)

1 2 3 4 5 6 7 8 9 10

11

12

13

V G 7 2 4 1 L T +

Valve
1.

Actuator

14

15

= Field
Example: Cast bronze valve, two-way, normally open/push-down-to-close,
threaded (NPT) end connections, brass trim, equal percentage,
3/4 in., 7.3 Cv, standard threaded stem.

See Table 3 when adding a factory-mounted pneumatic actuator to a valve body. See Table 4 when adding a
factory-mounted electric actuator to a valve body. For valid valve and actuator combinations, see Table 17 and
Table 18.

VG7000 Series Bronze Control Valves Product Bulletin

Table 3: Ordering Data Adding a Factory-Mounted Pneumatic Actuator1


V G 7 2 4 3 L T + 3

1 2 3 4 5 6 7 8 9 10

11

12

13

V-3000/V-3801
Pneumatic
Actuator2

3801 = V-3801-8001 Small Oval Top (Slotted Stem Only)


3008 = V-3000-8011 Exposed
3003 = V-3000-8003 Enclosed

Spring Range
(V-3000/V-3801)

14

B = 3 to 6 psig (Suggested for N.O. Valves with Positioner)


D = 4 to 8 psig (Suggested for Three-Way Valves with
Positioner)
E = 9 to 13 psig (Suggested for N.C. Valves with
Positioner)

Accessories
(V-3000/V-3801)

15
8

10

11

P = V-9502 Positioner (Not Avail. with V-3801-8001 or


V-3000-8003)
Blank = None

MP8000 Series
Pneumatic
Actuator2

82 = MP82, 25 sq in. Spring-Return-Up (SS or Brass Trim)


84 = MP84, 50 sq in. Spring-Return-Up (SS Trim Only)
(Only spring-return-up models of MP8000 Series
Pneumatic Actuators are available factory-mounted to
VG7000 Series Bronze Control Valves.)

Stroke
(MP8000
Series)

12

1 = 5/16 in. (1/2 or 3/4 in. Valves with MP82 Actuator Only)
2 = 1/2 in. (1 or 1-1/4 in. Valves with MP82 Actuator Only)
3 = 3/4 in. (1-1/2 or 2 in. Valves with MP82 or MP84
Actuator)

Spring Range
(MP8000
Series)

13

C = 3 to 7 psig (Suggested for N.O. Valves with Positioner)


D = 4 to 8 psig (Suggested for Three-Way Valves with
Positioner)
E = 9 to 13 psig (Suggested for N.C. Valves with
Positioner)

1 2 3 4 5 6 7 8 9 10

11

V G 7 2 4 3 L T + 8

Valve

14

15

Accessories
(MP8000
Series)

= Field

12

13

14

15

Actuator

00 = None
01 = V-9502 Positioner

Example: Cast bronze valve, two-way, normally open, threaded (NPT) end
connections, stainless steel trim, equal percentage, 3/4 in., 7.3 Cv, standard
threaded stem, MP82 Series Pneumatic Actuator, 5/16 in. stroke, 3 to 7 psig
spring range, with factory-mounted V-9502 Positioner.

1.

See Table 2 when ordering a valve body only. See Table 4 when adding a factory-mounted electric actuator to
a valve body. For valid valve and actuator combinations, see Table 17 and Table 18.

2.

Refer to the Actuator Product Bulletin or Product/Technical Bulletin.

VG7000 Series Bronze Control Valves Product Bulletin

Table 4: Ordering Data Adding a Factory-Mounted Electric Actuator1


V G 7 2 4 1 L T + 7

1 2 3 4 5 6 7 8 9 10

11

12

13

VA-7150/
VA-7200
Electric
Actuator2, 3

7150 = VA-7150-1001 On/Off (Floating)


7152 = VA-7152-1001 Proportional, 0-10 VDC
7153 = VA-7153-1001 On/Off (Floating), Feedback
7200 = VA-7200-1001 On/Off (Floating)
7202 = VA-7202-1001 Proportional, 0-10 VDC
7203 = VA-7203-1001 On/Off (Floating), Feedback

G
14

15
4

10

11

12
A

13

14

15

Voltage
(VA-7150/
VA-7200)

G = 24 VAC

Accessories
(VA-7150/
VA-7200)

Blank = None

VA-4233
Electric
Actuator2

Spring Return Up

Features
(VA-4233)4

423 = VA-4233-xGx-2, 24 VAC/VDC


AGA = Floating
AGC = Floating, 2 Aux. Sw.
BGA = On/Off
BGC = On/Off, 2 Aux. Sw.
GGA = Prop., 0-10 VDC, Feedback
GGC = Prop., 0-10 VDC, Feedback, 2 Aux. Sw.

10

11

12

M9116/M9220
Electric
Actuator2

Non-Spring Return
916 = M9116-xxx-2, 24 VAC/VDC
Spring Return (Available NPT Only)
92N = M9220-xxx-3, Spring-to-Open (Up), 24 VAC/VDC
94N = M9220-xxx-3, Spring-to-Close (Down), 24 VAC/VDC

13

14

15

Features
(M9116/M9220)

AGA = On/Off (Floating)


AGC = On/Off (Floating), 2 Aux. Sw.
GGA = Proportional., 0-10 VDC, Feedback
GGC = Proportional., 0-10 VDC, Feedback, 2 Aux. Sw.

10

11

12

13
G
14

15

1 2 3 4 5 6 7 8 9 10

11

12

13

14

V G 7 2 4 1 L T + 8

Valve

1.
2.
3.
4.

Actuator

15

VA-8x2x
Electric
Actuator2, 3

8020 = VA-8020-1, On/Off (Floating)

Voltage
(VA-8x2x)

G = 24 VAC

Accessories
(VA-8x2x)

Blank = None

8122 = VA-8122-1, Proportional

= Field
Example: Cast bronze valve, two-way, push-down-to-close, threaded (NPT)
end connections, brass trim, equal percentage, 3/4 in., 7.3 Cv, standard
threaded stem, VA-8020-1 On/Off (Floating) Electric Actuator, 24 VAC supply.

See Table 2 when ordering a valve body only. See Table 3 when adding a factory-mounted pneumatic actuator to a valve
body. For valid valve and actuator combinations, see Table 17 and Table 18.
Refer to the Actuator Product Bulletin or Product/Technical Bulletin.
Available for PDTC Two-Way and Three-Way body styles only.
Available for NPT (threaded) and Union Sweat End Connections body style only.

VG7000 Series Bronze Control Valves Product Bulletin

Application Overview
IMPORTANT: The VG7000 Series Bronze Control
Valves are intended to control saturated steam, hot
water, and chilled water flow under normal
equipment operating conditions. Where failure or
malfunction of the VG7000 Series Valve could lead
to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls, intended to warn of or protect against
failure or malfunction of the VG7000 Series Valve.
VG7000 Series Bronze Control Valves feature brass
and stainless steel trim, and are available in two-way
configurations with Push-Down-to-Close (PDTC
normally open if pneumatic or spring return) or
Push-Down-to-Open (PDTO normally closed if
pneumatic or spring return) with threaded (NPT), union
sweat, union globe, and union angle end connections.
The valve can be ordered with a variety of pneumatic
actuators: V-3000-8011 (exposed, with or without a
factory-mounted positioner), V-3000-8003 (enclosed),
V-3801-8001 (oval top), and higher force MP8000
Series Actuators (with or without a factory-mounted
pneumatic positioner).
VG7000 Series Valves can also be ordered with any of
the following series electric actuators: VA-4233,
VA-7150, VA-7200, VA-8x2x, M9116, or M9216. All
electric actuators are fully compatible with
Johnson Controls controllers, reducing installation
costs. Valves without actuators can be ordered with the
standard bonnet and stem design, allowing easy
interchangeability of actuators with the use of
standardized mounting kits. See Table 2 through
Table 4 for ordering data and additional details. For
valid valve and actuator combinations, see Table 17
and Table 18. (Buy American factory-mounted valve
and actuator combinations are no longer available.)
The modulating valve plug of VG7000 Series Valves
provides an equal percentage flow characteristic for
two-way valves, and equal percentage or linear for
three-way valves. Tight shutoff is ensured using a
molded elastomeric disk in valves with brass trim, and
a precisely machined metal-to-metal seat for valves
with stainless steel trim. An arrow is cast on one side of
the valve body indicating the direction of flow for proper
piping.

VG7000 Series Bronze Control Valves Product Bulletin

Pneumatic Actuator Selection


(See Table 9, Table 11, Table 12, and Table 17.)
Note: The V-3000-8011, V-3000-8003, and
V-3801-8001 Pneumatic Actuators should not be
confused with the V-3000-1, V-3000-2, and V-3802-1
Pneumatic Actuators. Refer to the V-3000-8011
(Exposed) and V-3000-8003 (Enclosed) Pneumatic
Valve Actuator Product/Technical Bulletin (LIT-977252)
for specifics regarding interchangeability. The
V-3801-8001 is not a direct replacement for the
V-3802-1, since V-3802-1 is not compatible with
VG7000 Series Valves.

V-3801-8001 Pneumatic Actuator


The V-3801-8001 is a low force, oval top actuator
designed specifically for 1/2 and 3/4 in. valves where
mounting space is restricted. The V-3801-8001 has
sufficient force to handle most seating pressures, and
the molded diaphragm design provides a constant
effective area (4 sq. in.) throughout the valve stem
stroke. Due to the simplicity of the design, it is more
economical to replace the actuator than repair it. The
actuator assembly can be removed or repositioned by
loosening a single set screw without disturbing the rest
of the valve assembly.
Because the V-3801-8001 uses a unique slotted valve
stem for factory assembly (see the Stem Type section
in Table 2), the spring kits available are for field
mounting to standard threaded stem valves. See
Table 9 for mounting kit code numbers.

V-3000-8011 Pneumatic Actuator


The V-3000-8011 is a versatile, medium-force
pneumatic actuator that can be used in most HVAC
applications, including sequential control of valves. See
Table 11 and Table 12 for actuator sizing and selection.
The permanently captured, molded rolling diaphragm
of the V-3000-8011 provides a constant effective area
(8 sq. in.) throughout the valve stem stroke. Like the
V-3801-8001, it is more economical to replace the
actuator than to repair it due to the simplicity of the
design. The actuator assembly can be removed or
repositioned by loosening a single set screw without
disturbing the rest of the valve assembly.
The V-9502 Pneumatic Positioner is also available for
factory or field mounting to the V-3000-8011.

V-3000-8003 Pneumatic Actuator

Electric Actuator Selection

The V-3000-8003, operationally similar to the


V-3000-8011, is designed for enclosed installation in a
location where the actuator might be subjected to
tampering. Unlike the V-3000-8011, this model has a
replaceable molded diaphragm design.

Factory-mounted electric actuators are available on


two-way PDTC and three-way mixing valve
configurations only. Actuators can be easily field
reversed if required. The actuators can be field
mounted on PDTO valves if desired. All proportional
electric actuator assemblies are factory calibrated for
nominal 0 to 10 VDC operation, to drive down with an
increase in signal. The VA-4233 is available on all
valve styles: PDTO, PDTC, and three-way.

MP8000 Series Pneumatic Actuators


The higher force MP82 (25 sq. in. effective diaphragm
area) and MP84 (50 sq. in. effective diaphragm area)
Pneumatic Actuators are used where higher maximum
closeoff pressures are required, such as 1-1/2 and 2 in.
brass trim valves and 1/2 through 2 in. stainless steel
trim valves.
These actuators are equipped with a molded synthetic
rubber diaphragm contained in a sturdy, carbon-steel
housing that protects it against dirt and damage. The
actuator can be easily removed to perform inline
servicing to all parts of the valve. The MP8000
Actuators are available factory mounted or are easily
field mounted to VG7000 Series Valves. See Table 9
for the appropriate mounting kit.
The MP8000 Actuators are designed to allow for
reversing the action of the actuators in the field. If
desired, the action of the MP8000 on Normally Open
(N.O.) valves can be reversed from spring-return-up to
spring-return-down or vice versa. To field reverse the
actuator, refer to the MP8000 Pneumatic Valve
Actuators Technical Bulletin (LIT-977258).
The V-9502 Pneumatic Positioner is also available for
factory or field mounting to MP8000 Series Pneumatic
Valve Actuators.

T-3000 Valve Top Thermostat Actuators


The T-3111 and T-3311 Series Valve Top Thermostat
Actuators are available for field mounting to all VG7000
Series Valves (N.O., N.C., and three-way). The valve
top thermostats are a combination of a pneumatic
thermostat and a pneumatic valve actuator. The T-3111
and T-3311 are available in both direct and reverse
acting models with various features and options. Refer
to the T-3111 Integral Thermostat and Piston Top Valve
Actuator Single Temperature, Single Pressure Product/
Technical Bulletin (LIT-7171137) and the T-3311
Integral Thermostat and Piston Top Valve Actuator
Dual Temperature, Dual Pressure Product/Technical
Bulletin (LIT-7171152) for specifications and ordering
information.
Note: A mounting kit is required to field mount T-3111
or T-3311 Valve Top Thermostats to a valve. See
Table 9 for the appropriate mounting kit code number.

VA-4233 Series Electric Actuators


The VA-4233 Series Electric Actuators use a stepper
motor to accurately position the valve. In the event of a
power failure, a spring in the actuator automatically
returns the valve to the full stem-up position. These
direct-mount, spring return electric actuators provide a
minimum 61 lb force output for floating, on/off, or
proportional control, and can be factory mounted to
1/2 through 1-1/4 in. valve bodies with NPT (threaded)
and union sweat end connections.
Integral auxiliary switches are available for indicating
end stop position or to perform switching functions. On
proportional models, position feedback is also available
through a proportional DC voltage signal. All models
feature a hand crank for manual positioning of the
valve, independent of a power supply.

VA-7150 Series Electric Actuators


The VA-7150 Series Actuators use a reversible
synchronous motor and magnetic clutch to accurately
position the valve. This non-spring return actuator has
a 90 lb force output. The magnetic clutch maintains a
constant load at the end of travel, ensuring tight valve
shutoff and automatically compensating for seat wear.
This actuator is available in three models: floating
three-wire (VA-7150), floating with 0 to 2000 ohm
feedback (VA-7153), or 0 to 10 VDC proportional
control (VA-7152).

VA-7200 Series Electric Actuators


The VA-7200 Series Actuators use a reversible
synchronous motor and a magnetic clutch to accurately
position the valve. This non-spring return actuator has
a 180 lb force output. The magnetic clutch maintains a
constant load at the end of travel, which ensures tight
shutoff and automatically compensates for seat wear.
This actuator is available in three models: floating
three-wire (VA-7200), floating with 0 to 2000 ohm
feedback (VA-7203), or 0 to 10 VDC (0 to 20 mA)
proportional control (VA-7202).

VG7000 Series Bronze Control Valves Product Bulletin

VA-8x2x Series Electric Actuators

M100 Series Electric Actuators

The VA-8x2x Series Actuators are synchronous


motor-driven, force sensor limited, non-spring return
actuators that feature a 22 lb seating force in a
compact design. The VA-8020 accepts floating control
from a three-wire, 24 VAC control signal. The VA-8122
typically accepts proportional control from a 0 to
10 VDC control signal; however, it can be field adjusted
to accept signals up to 20 VDC. In addition, the
VA-8122 features an input signal reversing feature that
allows it to be used in both heating and cooling
applications.

The M100 Series is a rotary actuator used to position


valves in HVAC and industrial applications. When
coupled with a VG7000-M1x0 Series Valve Mounting
Kit, the rotary motion of the M100 Series Actuator is
converted to linear movement. The mounting kit
includes an overtravel spring, which determines the
maximum seating pressure in conjunction with actuator
selection.

Note: The VA-8x2x is only available factory mounted


on 1/2 and 3/4 in. valves. Because the VA-8x2x
requires a unique slotted valve stem for factory
assembly, it is necessary to select the S option in the
Stem Type section of Table 2.

M9116 Series Electric Actuators


The M9116 Series is a line of motor driven, non-spring
return actuators that operate on 24 VAC or VDC power
and are available for use with floating or proportional
controllers. When coupled with the M9000-500 Valve
Mounting, the rotary motion of this actuator is
converted into linear motion that will operate
1/2 through 2 in. VG7000 Series Valves. The actuator
and mounting deliver a minimum stem force of 180 lb in
both directions. A compression spring on the output
shaft of the mounting automatically compensates for
seat wear. Integral auxiliary switches are available for
indicating end stop position or to perform switching
functions. Position feedback is available via switches, a
potentiometer, or a 0 (2) to 10 VDC signal.

M9220 Series Electric Actuators


The M9220 Series is a line of motor driven, spring
return actuators that operate on 24 VAC or VDC power
and are available for use with on/off, floating, or
proportional controllers. When coupled with the
M9000-500 Valve Mounting, the rotary motion of this
actuator is converted into linear motion that operates
1/2 through 2 in. VG7000 Series Valves.
The actuator and mounting deliver a minimum stem
force of 180 lb in both directions. A compression spring
on the output shaft of the mounting automatically
compensates for seat wear. Integral auxiliary switches
are available for indicating end stop position or to
perform switching functions. Position feedback is
available via switches, a potentiometer, or a 0 (2) to
10 VDC signal.

VG7000 Series Bronze Control Valves Product Bulletin

The M110, M120, M130, M140, and M150 Actuators


are only available for field mounting to VG7000 Series
Valves. See Table 5 for ordering information and
additional details. Kits are available to field mount all
M100 models; see Table 5, Table 8, and Table 10 for
detailed information.
Table 5: M100 Actuator Mounting Kits
Actuator

Seating Force (lb)

Mounting Kit

M110

40

VG7000-M110

M120/M130

100

VG7000-M130

M140

150

VG7000-M140

M150

270

VG7000-M150

The M120, M140, and M150 are non-spring return


actuators that will hold their position when
de-energized. The M110 and M130 are spring return
actuators that return the valve to its normal operating
position when the power is disconnected. A braking
mechanism keeps the return spring from driving the
motor actuator toward its return position during normal
reversible operation. The gear train and motor are
housed in an oil-filled compartment designed for
extended life.
The M100 provides the appropriate interface for a
variety of electronic controllers through selection of
factory-installed circuit boards. The M100 Series
Actuator is compatible with all Johnson Controls
controllers. The M100 can provide proportional,
floating, potentiometer, or on/off control, as well as
control by direct digital input from zone bus controllers.
The M100 Actuator requires a 24 VAC, 50/60 Hz power
supply; however, transformer options are available.
The actuator can be mounted for stem-up or
stem-down operation. On three-way valves, the seating
force can be applied on both the up and the down
stroke.

Shipping Weights
Table 6: Shipping Weights for Brass Trim Valves1
Actuator

Valve Size, in.


1/2

3/4

1-1/4

1-1/2

V-3801-8001

2.5

3.1

---

---

---

---

V-3000-8011

3.1

4.2

6.2

6.1

11.8

16.9

V-3000-8003

3.2

4.3

6.3

6.2

11.9

17.0

MP82

---

---

14.0

16.0

19.0

24.0

MP84

---

---

---

---

---

---

VA-4233

5.3

6.4

8.4

8.3

---

---

VA-7150

3.9

5.0

7.0

6.9

12.6

17.7

VA-7200

---

---

7.5

7.4

13.1

18.2

VA-8x2x

4.6

5.9

---

---

---

---

M9220

8.6

9.7

11.7

11.6

17.3

22.4

1.

Weights are approximate and based on the heaviest valve. Add 2 lb (0.9 kg) for pneumatic assemblies with a positioner.

Table 7: Shipping Weights for Stainless Steel Trim Valves1


Actuator

Valve Size, in.


1/2

3/4

1-1/4

1-1/2

V-3000-8011

3.4

4.2

6.6

8.6

---

---

V-3000-8003

3.5

4.2

6.7

8.7

---

---

MP82

11.0

12.0

14.0

16.0

19.0

24.0

MP84

---

---

---

---

32.0

37.0

VA-4233

5.3

5.6

8.0

10.0

---

---

VA-7150

3.9

4.2

6.6

8.6

12.6

17.7

VA-7200

4.7

5.5

7.9

9.9

13.1

18.2

M9220

8.6

9.7

12.1

14.1

17.3

22.4

1.

Weights are approximate and based on the heaviest valve. Add 2 lb (0.9 kg) for pneumatic assemblies with a positioner.

VG7000 Series Bronze Control Valves Product Bulletin

Mounting Kits

Field Mounting

The Y20EBE-11 Valve Mounting Adaptor Kit is


designed to adapt current Y20EBD-x Mounting Kits to
field mount M100 Series Actuators on VG7000 Series
Valves. See Table 8 for the appropriate mounting kit
code number.

A standard bonnet/stem design allows for easy field


mounting of actuators. See Table 2 to order valves
without actuators, Table 8, Table 9, and Table 10 to
order the appropriate mounting kits, and Table 17 and
Table 18 to identify compatible actuators. Refer to the
appropriate actuator product bulletin for specific
actuator code number information.

Table 8: M100 Mounting Kits (Includes Linkage and Adaptor)


Mounting Kit

Adaptor Kit

Mounting Kit Code Number

Y20EBD-2

Y20EBE-11

VG7000-M140

Y20EBD-3

Y20EBE-11

VG7000-M150

Y20EBD-5

Y20EBE-11

VG7000-M110

Y20EBD-6

Y20EBE-11

VG7000-M130

Table 9: Field Mounting Kits for Pneumatic Actuators1


Actuator Style

Valve Size in. (DN)2

Spring Range psig (kPa)

Mounting Kit
Code Number

T-3x11
V-3000-8011
V-3000-8003

1/2 or 3/4 (DN15 or DN20)


5/16 in. (8 mm) Stroke

3 to 6 (21 to 41)

VG7000-10013

4 to 8 (28 to 55)

VG7000-10023

9 to 13 (62 to 90)

VG7000-10033

3 to 6 (21 to 41)

VG7000-10043

4 to 8 (28 to 55)

VG7000-10053

9 to 13 (62 to 90)

VG7000-10063

3 to 6 (21 to 41)

VG7000-10073

4 to 8 (28 to 55)

VG7000-10083

9 to 13 (62 to 90)

VG7000-10093

3 to 6 (21 to 41)

VG7000-10103

4 to 8 (28 to 55)

VG7000-10113

9 to 13 (62 to 90)

VG7000-10123

T-3x11
V-3000-8011
V-3000-8003
T-3x11
V-3000-8011
V-3000-8003
V-3801-8001

1 or 1-1/4 (DN25 or DN32)


1/2 in. (13 mm) Stroke

1-1/2 or 2 (DN40 or DN50)


3/4 in. (19 mm) Stroke

1/2 or 3/4 (DN15 or DN20)


5/16 in. (8 mm) Stroke

V-3801-8001

1/2 or 3/4 (DN15 or DN20)


5/16 in. (8 mm) Stroke

Kit with Three Springs:


3 to 6, 4 to 8, and 9 to 13 (Includes
hardware to adapt one valve only.)

VG7000-10153

MP82/MP83

1/2 or 3/4 (DN15 or DN20) with Stainless


Steel Trim

Not Applicable

MP8000-67014

MP82/MP83

1 through 2 (DN25 through DN50) with 1/4 in.


Stem and Stainless Steel or Brass Trim

Not Applicable

MP8000-67024

MP84/MP85

1-1/2 through 2 (DN40 through DN50) with


3/8 in. Stem and Stainless Steel Trim

Not Applicable

MP8000-67035

1.
2.
3.
4.
5.

All mounting kits are for use with valves with standard threaded stem design only.
DN is the European designation for body size in metric units (mm).
The mounting kits include: upper spring seat, spring, stem extension, stem locking screw (or set screw), and a
bonnet adaptor for the V-3801-8001.
The mounting kits include: stem nut (1), stem extender nuts (2), stem extender (1), and yoke nut (1).
The mounting kit includes: stem nuts (2) and yoke nut (1).

VG7000 Series Bronze Control Valves Product Bulletin

Table 10: Field Mounting Kits for Electric Actuators1


Actuator Style

Valve Size in. (DN)

Mounting Kit Code Number

M110

1/2 through 2 (DN15 through DN50)

VG7000-M110

M120/M130

1/2 through 2 (DN15 through DN50)

VG7000-M130

M140

1/2 through 2 (DN15 through DN50)

VG7000-M140

M150

1/2 through 2 (DN15 through DN50)

VG7000-M150

VA-4233

1/2 through 1-1/4 in. (DN15 through DN32)

None Required

VA-715x

1/2 through 2 (DN15 through DN50)

None Required

VA-720x

1 through 2 (DN25 through DN50)

None Required

VA-8x2x

Not available for field mounting.

M9x16

1/2 through 2 (DN15 through DN50)

All mounting kits are for use with valves with standard threaded stem design only.

N.C.
(PDTO)

N.O.
(PDTC)
Stem Up Position
With the stem in the up position,
the lower port (N.O.) is open
to the Common port (C).

N.C.
(PDTO)

N.O.
(PDTC)

Stem Down Position


With the stem in the down position,
the inline port (N.C.) is open
to the Common port (C).

Figure 2: Three-Way Mixing Valves Fluid Flow Direction and Port Designation

10

VG7000 Series Bronze Control Valves Product Bulletin

FIG:VG7FG02P

1.

M9000-500

Table 11: Brass Trim Maximum Closeoff Pressures, psig (kPa) for Pneumatically Actuated Valves
Actuator
Style

V-3801-8001
(248F
[120C])3

V-3000-8011
(284F
[140C])
and
V-3000-8003
(248F
[120C])3

MP82
(284F
[140C])3

1.
2.
3.

Valve Size
in. (DN)
Brass Trim

Maximum
Cv (Kv)
Factor

Two-Way Normally Open or


Three-Way N.O. Port
(With 20 psig Supply)
Spring Range (psig)1

Two-Way Normally Closed or


Three-Way N.C. Port
(With 0 psig Supply)
Spring Range (psig)1

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

0.73
(0.63)

186
(1,282)

157
(1,082)

84
(579)

37
(255)

57
(393)

158
(1,089)

1.8
(1.6)

186
(1,282)

157
(1,082)

84
(579)

37
(255)

57
(393)

158
(1,089)

4.6
(4.0)

105
(723)

89
(613)

48
(331)

18
(124)

28
(193)

76
(524)

3/4
(DN20)

7.3
(6.3)

67
(462)

56
(386)

30
(207)

11
(76)

16
(110)

45
(310)

1/2
(DN15)

0.73
(0.63)

365
(2,515)

339
(2,336)

191
(1,316)

100
(689)

142
(978)

348
(2,398)

1.8
(1.6)

365
(2,515)

339
(2,336)

191
(1,316)

100
(689)

142
(978)

348
(2,398)

4.6
(4.0)

225
(1,550)

192
(1,323)

108
(744)

49
(338)

68
(469)

168
(1,158)

3/4
(DN20)

7.3
(6.3)

144
(992)

122
(841)

69
(475)

29
(200)

41
(282)

100
(689)

1
(DN25)

11.6
(10)

90
(620)

76
(524)

42
289)

17
(117)

25
(172)

65
(448)

1-1/4
(DN32)

18.5
(16)

55
(379)

47
(324)

26
(179)

10
(69)

14
(96)

37
(255)

1-1/2
(DN40)

28.9
(25)

35
241)

30
(207)

16
(110)

6
(41)

9
(62)

23
(158)

2
(DN50)

46.2
(40)

22
(152)

19
(131)

11
(76)

4
(28)

6
(41)

14
(96)

1
(DN25)

11.6
(10)

279
(1,924)

257
(1,772)

148
(1,020)

70
(483)

96
(662)

223
(1,536)

1-1/4
(DN32)

18.5
(16)

170
(1,172)

157
(1,082)

90
(621)

40
(276)

55
(379)

128
(883)

1-1/2
(DN40)

28.9
(25)

109
(752)

100
(689)

58
(400)

25
(172)

34
(234)

79
(545)

2
(DN50)

46.2
(40)

70
(483)

64
(441)

37
(255)

16
(110)

21
(145)

50
(345)

1/2
(DN15)

The recommended spring ranges for use with a V-9502 Positioner are: 3 to 6 psig (21 to 41 kPa) and 3 to 7 psig
(21 to 48 kPa) for N.O. valves, 9 to 13 psig (62 to 90 kPa) for N.C. valves, and 4 to 8 psig (28 to 55 kPa) for three-way valves.
3 to 7 psig (21 to 48 kPa) for MP82 Actuators.
The maximum valve fluid temperature is as follows:

Actuator Style

Water

Saturated Steam

V-3801-8001

248F (120C)

15 psig (103 kPa)

V-3000-8011

284F (140C)

38 psig (262 kPa)

V-3000-8003

248F (120C)

15 psig (103 kPa)

MP82

284F (140C)

38 psig (262 kPa)

VG7000 Series Bronze Control Valves Product Bulletin

11

Table 12: Stainless Steel Trim Maximum Closeoff Pressure, psig (kPa) for Pneumatically Actuated Valves
Actuator
Style

V-3000-8011
and
V-3000-8003
(338F
[170C])3

MP82
(338F
[170C])3

MP84
(338F
[170C])3
1.
2.
3.

12

Valve Size
in. (DN)
SS Trim

Maximum
Cv (Kv)
Factor

Two-Way Normally Open or


Three-Way N.O. Port
(With 20 psig Supply)
Spring Range (psig)1

Two-Way Normally Closed or


Three-Way N.C. Port
(With 0 psig Supply)
Spring Range (psig)1

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

0.73
(0.63)

299
(2,060)

255
(1,757)

143
(985)

75
(517)

106
(730)

261
(1,798)

1.8
(1.6)

299
(2,060)

255
(1,757)

143
(985)

75
(517)

106
(730)

261
(1,798)

4.6
(4.0)

169
(1,164)

144
(992)

81
(558)

36
(248)

51
(351)

126
(868)

3/4
(DN20)

7.3
(6.3)

108
(744)

92
(634)

52
(358)

22
(152)

31
(214)

75
(517)

1
(DN25)

11.6
(10)

67
(462)

57
(393)

32
(220)

13
(90)

19
(131)

49
(338)

1-1/4
(DN32)

18.5
(16)

41
(282)

35
(241)

19
(131)

7
(48)

11
(76)

28
(193)

1/2
(DN15)

0.73
(0.63)

308
(2,124)

308
(2,124)

308
(2,124)

280
(1,929)

308
(2,124)

308
(2,124)

1.8
(1.6)

308
(2,124)

308
(2,124)

308
(2,124)

280
(1,929)

308
(2,124)

308
(2,124)

4.6
(4.0)

308
(2,124)

308
(2,124)

275
(1,895)

135
(930)

183
(1,261)

308
(2,124)

3/4
(DN20)

7.3
(6.3)

308
(2,124)

304
(2,095)

175
(1,206)

81
(558)

109
(751)

252
(136)

1
(DN25)

11.6
(10)

209
(1,440)

193
(1,330)

111
(765)

53
(365)

72
(496)

168
(1,158)

1-1/4
(DN32)

18.5
(16)

128
(882)

118
(813)

68
(469)

30
(207)

41
(282)

96
(661)

1-1/2
(DN40)

28.9
(25)

82
(565)

75
(517)

43
(296)

19
(131)

25
(172)

59
(407)

2
(DN50)

46.2
(40)

52
(358)

48
(331)

28
(193)

12
(83)

16
(110)

37
(255)

1-1/2
(DN40)

28.9
(25)

165
(1,137)

152
(1,047)

88
(606)

39
(269)

53
(365)

121
(834)

2
(DN50)

46.2
(40)

106
(730)

97
(668)

56
(386)

24
(154)

33
(227)

76
(524)

1/2
(DN15)

The recommended ranges for use with a V-9502 Positioner are: 3 to 6 psig (21 to 41 kPa) and 3 to 7 psig (21 to 48 kPa) for
N.O. valves, 9 to 13 psig (62 to 90 kPa) for N.C. valves, and 4 to 8 psig (28 to 55 kPa) for three-way valves.
3 to 7 psig (21 to 48 kPa) for MP82 and MP84 Actuators.
The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (308 psig [2,122 kPa] at 338F [170C]) of the valve.

VG7000 Series Bronze Control Valves Product Bulletin

Table 13: Brass Trim Maximum Closeoff Pressures, psig (kPa) for PDTC Two-Way and PDTC Port for
Three-Way Electrically Actuated Valves1
284F (140C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

345
(2,377)

345
(2,377)

216
(1,488)

138
(951)

86
(593)

52
(358)

34
(234)

21
(145)

VA-720x

---

---

---

---

179
(1,233)

109
(751)

70
(482)

45
(310)

VA-4233

345
(2,377)

345
(2,377)

208
(1,433)

132
(909)

63
(434)

38
(262)

---

---

M9116 or
M9220

345
(2,377)

345
(2,377)

345
(2,377)

289
(1,991)

182
(1,254)

111
(765)

71
(489)

46
(317)

144
(992)

144
(992)

82
(565)

52
(358)

31
(214)

19
(131)

12
(83)

8
(55)

M120 and
M1303

345
(2,377)

345
(2,377)

221
(1,523)

141
(971)

88
(606)

54
(372)

34
(234)

22
(152)

M1403

345
(2,377)

345
(2,377)

337
(2,322)

215
(1,481)

135
(930)

82
(565)

53
(365)

34
(234)

M1503

345
(2,377)

345
(2,377)

345
(2,377)

392
(2,701)

248
(1,709)

152
(1,047)

97
(668)

62
(427)

112
(772)

80
(551)

45
(310)

29
(200)

---

---

---

---

M1103

VA-8x2x
1.

2.
3.

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (345 psig [2,377 kPa] at 281F [138C]) of the valve, except for VA-8x2x Actuators that are
limited to 195F (91C) maximum temperature and 381 psig (2,625 kPa) pressure rating.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 284F (140C) water to 38 psig (262 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
VA-8x2x Actuators are limited to 195F (91C) water, and are not rated for steam applications.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

13

Table 14: Brass Trim Maximum Closeoff Pressures, psig (kPa) for PDTO Two-Way and PDTO Port for
Three-Way Electrically Actuated Valves1
Not Available Factory Coupled for PDTO Two-Way Field Mounting Only
284F (140C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

345
(2,377)

345
(2,377)

257
(1,171)

153
(1,054)

100
(690)

57
(393)

36
(248)

22
(152)

VA-720x

---

---

---

---

209
(1,440)

120
(827)

74
(510)

46
(317)

VA-4233

345
(2,377)

345
(2,377)

173
(1,192)

103
(710)

66
(455)

38
(262)

---

---

M9116
or M9220

345
(2,377)

345
(2,377)

345
(2,377)

321
(2,212)

213
(1,468)

122
(841)

76
(524)

47
(324)

M1103

200
(1,378)

200
(1,378)

97
(668)

58
(400)

36
(248)

21
(145)

13
(90)

8
(55)

M120 and
M1303

345
(2,377)

345
(2,377)

262
(1,805)

156
(1,075)

103
(710)

59
(407)

36
(248)

23
(158)

M1403

345
(2,377)

345
(2,377)

345
(2,377)

239
(1,647)

158
(1,089)

90
(620)

56
(386)

35
(241)

M1503

345
(2,377)

345
(2,377)

345
(2,377)

345
(2,377)

291
(2,005)

167
(1,151)

103
(710)

64
(441)

VA-8x2x

345
(2,377)

112
(772)

54
(372)

32
(220)

---

---

---

---

1.

2.
3.

14

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (345 psig [2,377 kPa] at 281F [138C]) of the valve, except for VA-8x2x Actuators that are
limited to 195F (91C) maximum temperature and 381 psig (2,625 kPa) pressure rating.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 284F (140C) water to 38 psig (262 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
VA-8x2x Actuators are limited to 195F (91C) water, and are not rated for steam applications.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

Table 15: Stainless Steel Trim Maximum Closeoff Pressures, psig (kPa) for PDTC Two-Way and PDTC
Port for Three-Way Electrically Actuated Valves1
338F (170C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

239
(1,647)

239
(1,647)

135
(930)

86
(593)

54
(372)

33
(227)

21
(145)

13
(90)

VA-720x

308
(2,122)

308
(2,122)

278
(1,915)

177
(1,220)

112
(772)

68
(469)

44
(303)

28
(193)

VA-4233

230
(1,585)

230
(1,585)

130
(896)

82
(565)

39
(269)

24
(165)

---

---

M9116 or
M9220

308
(2,122)

308
(2,122)

283
(1,950)

180
(1,240)

114
(785)

70
(482)

45
(310)

28
(193)

90
(620)

90
(620)

51
(351)

32
(220)

19
(131)

12
(83)

8
(55)

5
(34)

M120 and
M1303

308
(2,122)

244
(1,681)

138
(951)

88
(606)

55
(379)

33
(227)

21
(145)

14
(96)

M1403

308
(2,122)

308
(2,122)

211
(1,454)

134
(923)

84
(579)

52
(358)

33
(227)

21
(145)

M1503

308
(2,122)

308
(2,122)

308
(2,122)

245
(1,688)

155
(1,068)

95
(655)

61
(420)

39
(269)

M1103

1.

2.
3.

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (308 psig [2,122 kPa] at 338F [170C]) of the valve.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 338F (170C) water to 100 psig (690 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

15

Table 16: Stainless Steel Trim Maximum Closeoff Pressures, psig (kPa) for PDTO Two-Way and PDTO
Port for Three-Way Electrically Actuated Valves1
Not Available Factory Coupled for PDTO Two-Way Field Mounting Only
338F (170C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

308
(2,122)

308
(2,122)

161
(1,109)

96
(661)

63
(434)

36
(248)

22
(152)

14
(97)

VA-720x

308
(2,122)

308
(2,122)

308
(2,122)

197
(1,357)

131
(903)

75
(517)

46
(317)

29
(200)

VA-4233

224
(1,543)

224
(1,543)

108
(744)

64
(441)

41
(282)

24
(165)

---

---

M9116 or
M9220

308
(2,122)

308
(2,122)

308
(2,122)

201
(1,385)

133
(916)

76
(524)

47
(324)

30
(207)

125
(861)

125
(861)

61
(420)

36
(248)

23
(158)

13
(90)

8
(55)

5
(34)

M120 and
M1303

308
(2,122)

308
(2,122)

164
(1,130)

98
(675)

64
(441)

37
(255)

23
(158)

14
(96)

M1403

308
(2,122)

308
(2,122)

250
(1,723)

149
(1,027)

99
(682)

57
(393)

35
(241)

22
(152)

M1503

308
(2,122)

308
(2,122)

308
(2,122)

273
(1,881)

182
(1,254)

104
(717)

64
(441)

40
(276)

M1103

1.

2.
3.

16

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (308 psig [2,122 kPa] at 338F [170C]) of the valve.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 338F (170C) water to 100 psig (690 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

Table 17: Pneumatic Actuated Valves Available Factory-Mounted Combinations1 (Part 1 of 2)


Actuator
Spring
Range

V-3801-8001
3-6

4-8

Valve Size,
in. (DN)

9-13

V-3000-80112
3-6

4-8

9-13

V-3000-8003
3-6

4-8

9-13

P822
3-6

4-8

MP842
9-13

3-6

4-8

9-13

VG7241, VG7441, and VG7842 Valves Brass Trim, NPT End Connections

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

2 in.
(DN50)

---

---

---

---

---

---

Valve Size,
in. (DN)

VG7243, VG7443, and VG7844 Valves Stainless Steel Trim, NPT End Connections

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

---

---

---

2 in.
(DN50)

---

---

---

---

---

---

---

---

---

Valve Size,
in. (DN)

VG7281, VG7481, and VG7882 Valves Brass Trim, Union Sweat End Connections

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

---

---

---

2 in.
(DN50)

---

---

---

---

---

---

---

---

---

Valve Size,
in. (DN)
1/2 in.
(DN15)

VG7271, VG7291, VG7872, and VG7892 Valves Brass Trim, Union Sweat End Connections
X

VG7000 Series Bronze Control Valves Product Bulletin

---

---

---

---

---

---

17

Table 17: Pneumatic Actuated Valves Available Factory-Mounted Combinations1 (Part 2 of 2)


Actuator
Spring
Range

V-3801-8001
3-6

4-8

Valve Size,
in. (DN)

9-13

V-3000-80112
3-6

4-8

9-13

V-3000-8003
3-6

4-8

9-13

P822
3-6

4-8

MP842
9-13

3-6

4-8

9-13

VG7251, VG7451 (1/2 in. Only), and VG7551 Valves Brass Trim, Union Globe
and Union Angle End Connections (No Factory-Mounted Positioners Available)

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

---

---

---

1.
2.

18

Stainless steel trim is available only with NPT (internal) end connections.
Items shown as --- are not available factory mounted, and not recommended for field assembly.
Available with or without a positioner.

VG7000 Series Bronze Control Valves Product Bulletin

Table 18: Electrically Actuated Valves Available Factory-Mounted Combinations1


Non-Spring Return
Actuator

VA-7150-1001
VA-7152-1001
VA-7153-1001

Valve Size,
in. (DN)

VA-7200-1001
VA-7202-1001
VA-7203-1001

Spring Return2
VA-8020-1
VA-8122-1

VA-4233-AGA-2
VA-4233-AGC-2
VA-4233-BGA-2
VA-4233-BGC-2
VA-4233-GGA-2
VA-4233-GGC-2

M9116-AGx-2
M9116-GGx-2
M9220-AGx-3
M9220-GGx-3

VG7241 and VG7842 Valves Brass Trim, NPT End Connections

1/2 in. (DN15)

---

3/4 in. (DN20)

---

1 in. (DN25)

---

1-1/4 in. (DN32)

---

1-1/2 in. (DN40)

---

---

2 in. (DN50)

---

---

Valve Size,
in. (DN)

VG7243 and VG7844 Valves Stainless Steel Trim, NPT End Connections

1/2 in. (DN15)

---

3/4 in. (DN20)

---

1 in. (DN25)

---

1-1/4 in. (DN32)

---

1-1/2 in. (DN40)

---

---

2 in. (DN50)

---

---

Valve Size,
in. (DN)

VG7281 and VG7882 Valves Brass Trim, Union Sweat End Connections

1/2 in. (DN15)

---

---

3/4 in. (DN20)

---

---

1 in. (DN25)

---

---

1-1/4 in. (DN32)

---

---

1-1/2 in. (DN40)

---

---

---

2 in. (DN50)

---

---

---

Valve Size,
in. (DN)
1/2 in. (DN15)
Valve Size,
in. (DN)
1/2 in. (DN15)

VG7271, VG7291, VG7872, and VG7892 Valves Brass Trim, Union Sweat End Connections
X

---

---

VG7251 and VG7551 Valves Brass Trim, Union Globe and Union Angle End Connections
X

---

---

---

---

3/4 in. (DN20)

---

---

---

---

1 in. (DN25)

---

---

---

1-1/4 in. (DN32)

---

---

---

1-1/2 in. (DN40)

---

---

---

1.
2.

Items shown as --- are not available factory mounted, and not recommended for field assembly. Electric actuators are
available on two-way PDTC and three-way mixing valves only (except the VA-4233-xGx-2 Series, which is available on all
body styles).
The VA-4233 Series is available with spring return stem-up only.

VG7000 Series Bronze Control Valves Product Bulletin

19

Operation

VA-8x2x Series Electric Valve Actuators

V-3000, V-3801-8001, and MP8000 Series


Pneumatic Actuators

The VA-8x2x Series Actuators operate on 24 VAC, and


are available for on/off, floating, or proportional control.
The signal drives the actuator motor, causing the valve
stem to move in the desired direction. Once the valve
stem reaches the end of travel, a shutoff force builds
up. When the force reaches its maximum, a lever within
the actuator trips a force sensor, which stops the
motor.

Air pressure from a pneumatic controller is applied to


the diaphragm of the actuator, which moves the piston
against the forces of the internal spring and the fluids.
The piston will move the valve plugs to a position
where the diaphragm pressure and the spring force
balance against the fluid forces. These fluid forces will
cause the operating ranges to shift from the nominal
spring range. Reducing the air pressure to the
diaphragm of the actuator allows the spring to return
the valve plug to its normal position.
For applications requiring stable, accurate control and
sequencing, the V-3000-8011, MP82, and MP84 are
available with a V-9502 Pneumatic Positioner. The
V-9502 Pneumatic Positioner will compensate for the
spring range shift, and the valve will operate within the
published range. Refer to the Operation section of the
V-9502 Pneumatic Valve Actuator Positioner Product
Bulletin (LIT-977265) for more details.
To ensure installed performance quality and optimal
maximum closeoff pressure when using the positioner,
the following spring ranges are recommended:
Normally Open Valve:

3 to 6 psig
(3 to 7 psig for MP82/MP84)

Normally Closed Valve:

9 to 13 psig

Three-Way Mixing Valve:

4 to 8 psig

Positioners are factory calibrated to match the nominal


spring range of the actuator and valve assembly.

VA-715x and VA-720x Series Electric Valve


Actuators
The VA-715x and VA-720x Series Actuators operate
on 24 VAC, and are available for on-off/floating control
action or proportional control. A reversible synchronous
motor and a magnetic clutch are used to accurately
position the valve. The actuator maintains position
even if power to the actuator is removed. The magnetic
clutch maintains a constant load at the end of travel,
which ensures tight valve shutoff and compensates for
seat wear. Refer to the appropriate electric valve
actuator literature in the for specifications and available
options.
Proportional models include an AUTO stroke
calibration feature that enables the actuator to redefine
the selected input signal and feedback proportionally
across the actual valve stroke. Initial application of a
power signal will drive the actuator and valve assembly

20

Field calibration of the force sensor is not required. The


actuator maintains the shutoff force even if power to
the controller is lost. Valve stem positioning can be
accomplished manually by turning the adjustment knob
on the lower right portion of the actuator. Rotating the
adjustment knob counterclockwise moves the valve
stem up. Refer to the appropriate electric valve
actuator literature in the for specifications and available
options.

M9116/M9220 Series Electric Actuators


The M9116/M9220 Series Actuators operate on
24 VAC or VDC power, and are available for use with
floating or proportional controllers. When coupled with
the M9000-500 Valve Mounting, the rotary motion of
this actuator is converted into linear motion that will
operate 1/2 through 2 in. VG7000 Series Valves.
A compression spring on the output shaft of the
mounting automatically compensates for seat wear.
On three-way valves, the preset spring load is applied
at both ends of travel. On loss of power, the spring
return M9220 Actuator returns to its normal position.
Refer to the appropriate electric actuator literature or
the M9000-500 Valve Linkage Kit for M9116 and
M9220 Series Electric Actuators Product Bulletin
(LIT-977352) in the for specifications and available
options.

VA-4233 Series Electric Actuators


The VA-4233 Series Electric Actuators operate on
24 VAC or VDC power, and are available for use with
on/off, floating, or proportional controllers. These
actuators incorporate a stepper motor to accurately
position the valve. In the event of a power failure, a
spring in the actuator automatically returns the valve to
the full stem-up position. All models feature a hand
crank for manual positioning of the valve, independent
of a power supply.
to the full stem-up position and then the full stem-down
position, and will store these positions in nonvolatile
memory (retains data when power is lost or removed).
The actuator will then drive to the position determined
by the applied control signal.

VG7000 Series Bronze Control Valves Product Bulletin

M100 Series Electric Actuators


The M100 Series Actuators operate on 24 VAC, and
are available for on-off/floating or proportional control.
A rack and pinion drive mechanism provides the linear
movement. The rack assembly contains a spring that
maintains valve closeoff when compressed by
overtravel of the actuator. On three-way valves, this
seating force is applied on both the up and the down
stroke. The actuator has an adjustable travel limit that
provides the desired overtravel. On loss of power, the
spring return actuator will return to its normal position.
Refer to the M100 Series Motor Actuator Product
Bulletin (LIT-2681059P) and/or the VG7000 Valve
Linkage for M100 Series Motor Actuators Technical
Bulletin (LIT-977355) in the for specifications and
available options.

Installation and Servicing


It is recommended that the VG7000 Series Valves be
mounted in an upright position in a conveniently
accessible location. Sufficient clearance must be
allowed for actuator removal. (Refer to the Dimensions
section for more details.) The valve must be piped with
the flow in the direction indicated by the arrow, so that
the plug seats against the flow.
On electrically actuated valve assemblies, input lines to
the actuator must be wired correctly for the valve to
move in the proper direction.
IMPORTANT: Protect the actuator from dripping
water, condensation, and other moisture. Water or
moisture could result in an electrical short, which
may damage or affect the operation of the actuator.
IMPORTANT: Do not cover the actuator with
thermal insulating material. High ambient
temperatures may damage the actuator, and a hot
water pipe, steam pipe, or other heat source may
overheat it.
Note: VG7000 Series Valves should not be used for
fluid service other than those indicated in the Technical
Specifications section.

VG7000 Series Bronze Control Valves Product Bulletin

IMPORTANT: Take care to prevent foreign material


such as weld slag, thread burrs, metal chips, and
scale from entering the piping system. This debris
can damage or severely impede the operation of the
valve by embedding itself in the seats, scoring the
valve, and ultimately resulting in seat leakage. If the
debris becomes embedded in the seats, subsequent
flushing and filtering of the piping system with the
valve installed does not remedy the problem.
Before servicing a VG7000 Series Bronze Control
Valve, please isolate or disconnect the pneumatic
supply or electrical power to the actuator, allow
sufficient clearance for actuator removal from the
valve, and note the following:

WARNING: Risk of Electric Shock.


Disconnect each of multiple power
supplies before making electrical
connections. More than one disconnect
may be required to completely de
energize equipment. Contact with
components carrying hazardous voltage
can cause electric shock and may result
in severe personal injury or death.

IMPORTANT: Make all wiring connections in


accordance with local, national, and regional
regulations. Do not exceed the electrical ratings of
the VG7000 Series Bronze Control Valve.

!
!

CAUTION: Risk of Property Damage.


Do not apply power to the system before
checking all wiring connections. Short
circuited or improperly connected wires
may result in permanent damage to the
equipment.
WARNING: Risk of Personal Injury.
Shut off the liquid supply and relieve
pressure in the line before servicing the
valve. Contents of liquid lines could be
under pressure and the release of liquid
under pressure may cause severe
personal injury.

21

Dimensions
Clearance Needed
for Actuator Mounting
and Removal

Valve + Actuator
C

Valve + Actuator
C

Inlet
Outlet

N.C.
(PDTC)

Fig:VG7000

N.O.
(PDTC)
A

Figure 3: Two-Way and Three-Way Valve Dimensions


Table 19: National Pipe Thread (Internal NPT) Valve Dimensions, in. (mm)1
Valve Size, in. (DN)

N.O., N.C., and


Three-Way

N.O.

N.C.

Three-Way

1/2 (DN15)

3 (76)

13/16 (21)

1-9/16 (39)

1-13/16 (46)

3/4 (DN20)

3-7/32 (81)

15/16 (24)

1-5/8 (41)

2-1/8 (54)

1 (DN25)

4-1/8 (104)

1-5/32 (29)

1-3/4 (44)

2-9/16 (65)

1-1/4 (DN32)

4-23/32 (119)

1-11/32 (34)

2 (51)

2-25/32 (70)

1-1/2 (DN40)

5-1/8 (130)

2-5/32 (55)

2-3/4 (70)

3-3/8 (85)

5-29/32 (150)

2-1/8 (53)

2-27/32 (72)

3-3/4 (95)

2 (DN50)
1.

22

See Table 23 for overall assembly height C and clearance D dimensions.

VG7000 Series Bronze Control Valves Product Bulletin

Fig:unionglobe

Figure 4: Two-Way Union Globe Valve Dimensions

Table 20: Two-Way Union Globe Valve Dimensions, in. (mm)1


E

1/2 (DN15) N.O./PDTC

Valve Size, in. (DN)

1-1/2 (38)

2-21/32 (68)

13/16 (20)

1/2 (DN15) N.C./PDTO

1-1/2 (38)

2-21/32 (68)

1-17/32 (39)

Sizes Greater than 1/2 in. (DN15) are Available in N.O./PDTC Only
3/4 (DN20) N.O./PDTC

1-9/16 (40)

3-3/32 (79)

15/16 (24)

1 (DN25) N.O./PDTC

2-1/16 (53)

4-1/32 (102)

1-5/32 (29)

1-1/4 (DN32) N.O./PDTC

2-3/8 (60)

4-19/32 (117)

1-11/32 (34)

1-1/2 (DN40) N.O./PDTC

2-9/16 (65)

4-27/32 (123)

2-5/32 (55)

See Table 23 for overall assembly height C and clearance D dimensions.

Fig:unionangle

1.

Figure 5: Two-Way Union Angle Valve Dimensions

VG7000 Series Bronze Control Valves Product Bulletin

23

Table 21: Two-Way Union Angle Valve Dimensions, in. (mm)1


Valve Size, in. (DN)

1/2 (DN15) N.O./PDTC

1-23/32 (44)

2-21/32 (68)

1-7/8 (48)

3/4 (DN20) N.O./PDTC

1-9/16 (40)

3-3/32 (79)

2-1/8 (54)

1 (DN25) N.O./PDTC

2-1/16 (53)

4-1/32 (102)

2-9/16 (65)

1-1/4 (DN32) N.O./PDTC

2-3/8 (60)

4-19/32 (117)

2-25/32 (70)

1-1/2 (DN40) N.O./PDTC

2-9/16 (65)

4-27/32 (123)

3-3/8 (85)

1.

See Table 23 for overall assembly height C and clearance D dimensions.

Fig:unionsweat

Figure 6: Union Sweat Valve Dimensions


Table 22: Union Sweat Valve Dimensions, in. (mm)1
Valve Size, in. (DN)

B
Two-Way N.O./
PDTC

Two-Way N.C./
PDTO

Three-Way
Mixing

4-3/16 (106)

13/16 (20)

1-17/32 (39)

2-17/32 (64)

1/2 (DN15), 1/2 in. Tubing

4-3/16 (106)

13/16 (20)

1-17/32 (39)

2-17/32 (64)

1/2 (DN15), 3/4 in. Tubing

4-25/32 (122)

13/16 (20)

1-17/32 (39)

2-17/32 (64)

3/4 (DN20)

5-1/16 (129)

15/16 (24)

1-9/16 (40)

3-1/4 (82)

1 (DN25)

6-3/32 (155)

1-5/32 (29)

1-3/4 (44)

3-23/32 (94)

1-1/4 (DN32)

7-9/32 (185)

1-11/32 (34)

2 (51)

4-3/32 (104)

1-1/2 (DN40)

8-19/32 (218)

2-5/32 (55)

2-3/4 (70)

4-29/32 (125)

2 (DN50)

9-7/16 (240)

2-1/8 (53)

2-27/32 (72)

5-19/32 (142)

1/2 (DN15), 3/8 in. Tubing

1.

24

See to Table 23 for overall assembly height C and clearance D dimensions.

VG7000 Series Bronze Control Valves Product Bulletin

Table 23: Valve Assembly Dimensions, in. (mm)


Actuator
Type

C1
1/2 in.
(DN15)

D1

3/4 in.
(DN20)

1 in.
(DN25)

1-1/4 in.
(DN32)

1-1/2 in.
(DN40)

2 in.
(DN50)

Brass Trim Valve Assemblies


V-3000-8011

4-3/4
(120)

4-3/4
(120)

5-31/32
(151)

5-7/8
(149)

5-13/16
(147)

6-3/16
(157)

3-9/16
(90)

V-3000-8003

5-11/32
(135)

5-11/32
(135)

6-9/16
(166)

6-19/32
(167)

6-13/32
(162)

6-13/16
(172)

3-9/16
(90)

V-3801-8001

4
(102)

4
(102)

---

---

---

---

2-3/8
(60)

MP82xx,
MP83xx

---

---

12-23/32
(323)

12-27/32
(326)

13-13/32
(341)

13-13/16
(351)

3-1/2
(89)

VA-4233

8
(203)

8
(203)

9-7/32
(234)

9-7/32
(234)

---

---

1-1/2
(38)

VA-715x

7-11/16
(195)

7-11/16
(195)

8-5/8
(219)

8-5/8
(219)

9-5/32
(233)

9-5/32
(233)

2-1/2
(64)

VA-720x

---

---

9-19/32
(244)

9-5/8
(244)

9-15/16
(252)

10-3/4
(273)

4-1/2
(114)

VA-802x

6-7/16
(164)

6-7/16
(164)

---

---

---

---

1-1/2
(38)

M9116,
M9220

14
(356)

14
(356)

15-7/32
(386)

15-7/32
(386)

15-1/16
(382)

15-15/32
(392)

---

10-13/16
(274)

10-13/16
(274)

12-1/32
(305)

12-1/32
(305)

11-7/8
(301)

12-1/4
(311)

---

M1xx

Stainless Steel Trim Valve Assemblies2


V-3000-8011

5-7/16
(138)

5-7/16
(138)

6
(152)

6-1/4
(158)

---

---

3-9/16
(90)

V-3000-8003

6-1/16
(153)

6-1/4
(158)

6-19/32
(167)

6-27/32
(173)

---

---

3-9/16
(90)

MP82xx

12-3/4
(324)

13-17/64
(337)

13-39/64
(346)

13-27/32
(352)

14-1/32
(356)

14-15/64
(361)

3-1/2
(89)

MP83xx

12-21/64
(313)

12-35/64
(319)

12-7/8
(327)

13-1/8
(333)

13-19/64
(338)

13-1/2
(343)

3-1/2
(89)

MP84xx

---

---

---

---

17-7/32
(437)

17-27/64
(443)

3-1/2
(89)

MP85xx

---

---

---

---

15-61/64
(405)

16-5/32
(410)

3-1/2
(89)

VA-4233

8-23/32
(221)

8-15/16
(227)

9-9/32
(236)

9-13/16
(249)

---

---

1-1/2
(38)

VA-715x

8-13/32
(214)

8-5/8
(219)

8-31/32
(228)

9-7/32
(234)

9-13/32
(239)

9-5/8
(244)

2-1/2
(64)

VA-720x

9-3/32
(231)

9-5/16
(236)

9-21/32
(245)

9-7/8
(251)

10-3/32
(256)

10-9/32
(261)

4-1/2
(114)

14-11/16
(373)

14-29/32
(378)

15-1/4
(387)

15-1/2
(393)

15-23/32
(399)

15-7/8
(403)

---

11-1/2
(292)

11-23/32
(297)

12-1/16
(306)

12-5/16
(312)

12-1/2
(318)

12-11/16
(322)

---

M9116,
M9220
M1xx
1.
2.

Dimension C is the overall height above the centerline of the valve body and dimension D is the clearance required for
actuator removal (as illustrated in Figure 3).
An extended bonnet comes as standard equipment on VG7000 Series Bronze Control Valves with stainless steel trim,
to allow for higher fluid temperatures (100 psig [689 kPa] saturated steam at 338F [170C]).

VG7000 Series Bronze Control Valves Product Bulletin

25

Repair Information

Maintenance and Accessories

If the VG7000 Series Bronze Control Valve fails to


operate within its specifications, see the Maintenance
and Accessories and Reconditioning Kits sections for a
list of repair parts and reconditioning kits available. For
a replacement valve, contact the nearest
Johnson Controls representative.

The maintenance parts available for the


VG7000 Series Valves are listed in Table 24. See
Table 25 for a list of available accessories.

Table 24: Maintenance Parts (Order Separately)


Code Number

Description

VG7000-6001

Ring Pack Packing Kits for Brass Trim Valves:


Single Pack for 1/4 in. Stem (1/2 or 3/4 in. Valves)
Kit Includes: two ring packs (U-cup with installed O-ring), one stem wiper, one insertion/
removal tool, one bullet, one grease tube, and one 3 in. (76 mm) strip of crocus cloth

VG7000-6002

VG7000-6003

Single Pack for 3/8 in. Stem (1 through 2 in. Valves)


Kit includes: two ring packs (U-cup with installed O-ring), one stem wiper, one stem guide, one
insertion/removal tool, one sleeve packing installer, one grease tube, and one 3 in. (76 mm)
strip of crocus cloth
Ring Pack Packing Kits for Brass Trim Valves:
10 Pack for 1/4 in. Stem (1/2 or 3/4 in. Valves)
Kit Includes: twenty ring packs (U-cup with installed O-ring), ten stem guides, one insertion/
removal tool, one bullet, two grease tubes, and one 24 in. (610 mm) strip of crocus cloth

VG7000-6004

10 Pack for 3/8 in. Stem (1 through 2 in. Valves)


Kit includes: twenty ring packs (U-cup with installed O-ring), ten stem wipers, ten stem guides,
one insertion/removal tool, one sleeve packing installer, two grease tubes, and a 24 in. (610
mm) strip of crocus cloth

VG7000-6011

PTFE V-Ring Packing Kits for Stainless Steel Trim Valves:


Single Pack for 1/4 in. Stem, SS Trim (1/2 or 3/4 in. Valves)
Kit includes: two Teflon V-rings, one rubber V-ring, two Teflon stem wipers, one Teflon stem
guide, one Teflon bushing, one steel washer, one spring, one insertion/removal tool, one
bullet, one grease tube, and one 3 in. (76 mm) strip of crocus cloth

VG7000-6012

Single Pack for 3/8 in. Stem, SS Trim (1 through 2 in. Valves)
Kit includes: two Teflon V-rings, one rubber V-ring, two Teflon stem wipers, one Teflon stem
guide, one Teflon bushing, one steel washer, one spring, one insertion/removal tool, one
sleeve packing installer, one grease tube, and one 3 in. (76 mm) strip of crocus cloth

26

VG7000 Series Bronze Control Valves Product Bulletin

Table 25: Accessories (Order Separately)1


Code Number

Description

---

For specific actuator code numbers, refer to appropriate product bulletins.

---

For mounting and linkage kits, refer to Tables 6, 7, 8, and 9 in this bulletin.

EP-8000-1

EP Transducer, Low Volume, 0.5 to 9 VDC

EP-8000-2

EP Transducer, High Volume, 0.25 to 9.5 VDC

EP-8000-3

EP Transducer, Low Volume, 4 to 20 mA DC

EP-8000-4

EP Transducer, High Volume, 4 to 20 mA DC

EP-8000-101

EP-8000 Electro-Pneumatic Transducer Mounting Kit

R-3710

0.007 in. Restrictor (Required for Low Volume EP-8000 Models)

A-4000-1037

Inline Air Filter (Required for all EP-8000 Models)

JC 5361

Hypodermic Needle Test Probe Assembly

G-2010

0 to 30 psig (0 to 207 kPa) Gauge

VA-8000-102

Valve Position Indicator for Electrically Actuated Valves with VA-805x Actuators Only

VG7000-1016

Bonnet Adaptor for V-3000 Style Linkages on 1 through 2 in. VG7000 Series Valves
(Required when Converting from an M100 Series Actuator to an M9x16, VA-4233, VA-715x,
or VA-720x Series Actuator)

V-9502-90
V-9502-91

Positioners for V-3000-8001 and V-3000-8011:


Pneumatic Positioner (Less Spring) for V-3000-8011
Pneumatic Positioner (Less Spring) for V-3000-8001

V-9502-6801
V-9502-6802
V-9502-6801
V-9502-6802
V-9502-6801
V-9502-6803

Positioner Feedback Springs for V-3000-8001 and V-3000-8011:


5/16 in. (8 mm) Stroke for 1/2 or 3/4 in. Valve 3 psig (21 kPa) Span
5/16 In. (8 mm) Stroke for 1/2 or 3/4 in. Valve 8 psig (55 kPa) Span
1/2 in. (13 mm) Stroke for 1 or 1-1/4 in. Valve 5 psig (34 kPa) Span
1/2 in. (13 mm) Stroke for 1 or 1-1/4 in. Valve 12 psig (83 kPa) Span
3/4 in. (19 mm) Stroke for 1-1/2 or 2 in. Valve 10 psig (69 kPa) Span
3/4 in. (19 mm) Stroke for 1-1/2 or 2 in. Valve 4 psig (28 kPa) Span

V-9502-95
MP8000-6002
EPP-1000-8
MP8000-6003

Positioners and Positioner Accessories for MP8000 Series Actuators:


Pneumatic Positioner (Less Spring and Mounting Hardware)
V-9502 Pneumatic Positioner Mounting Kit with Springs
Electro-Pneumatic Positioner (Less Mounting Hardware)
EPP-1000 Electro-Pneumatic Positioner Mounting Kit

V-9502-76
V-9502-8100
V-9502-8102
V-9502-8106

Positioner and Feedback Springs for V-400 and V-500 Actuators:


Pneumatic Positioner (Less Spring)
5/16 in. (8 mm) Stroke for 1/2 or 3/4 in. Valve Adjustable 3 to 12 psig (21 to 83 kPa) Span
1/2 in. (13 mm) Stroke for 1 or 1-1/4 in. Valve Adjustable 3 to 12 psig (21 to 83 kPa) Span
3/4 in. (19 mm) Stroke for 1-1/2 or 2 in. Valve Adjustable 3 to 12 psig (21 to 83 kPa) Span

1.

Positioner accessory kits include positioner and all the appropriate mounting hardware, excluding the positioner feedback
spring that must be ordered separately.

VG7000 Series Bronze Control Valves Product Bulletin

27

Reconditioning Kits
Table 26: Ordering Data VG7000 Series Reconditioning Kits
V G

Valve Global

1 2 7
3

Product Family

7 = Cast Bronze

Body Type

2 = Two-Way, Normally Open/Push-Down-to-Close

4 = Two-Way, Normally Closed/Push-Down-to-Open


5 = Two-Way Angle, Normally Open/Push-Down-to-Close
8 = Three-Way Mixing
K

Reconditioning

K = Inner Valve Reconditioning Kits

Kits

(Includes: bonnet, bonnet nut, packing, stem, plug, disk, and seat; replaceable
seat is available for stainless steel trim valves only.)

Trim and Flow

1 = Brass Equal Percentage (All Two-Way and 1/2 in. Three-Way)

Characteristic

2 = Brass Linear (Two-Way Union Angle and All Three-Way)


3 = Stainless Steel Equal Percentage (Two-Way Only)
4 = Stainless Steel Linear (Three-Way Only)

Size and

C = 1/2 in., 0.73 Cv (0.63 Kv)

Cv (Kv)

E = 1/2 in., 1.8 Cv (1.6 Kv)


G = 1/2 in., 4.6 Cv (4.0 Kv)
L = 3/4 in., 7.3 Cv (6.3 Kv)
N = 1 in., 11.6 Cv (10.0 Kv)
P = 1-1/4 in., 18.5 Cv (16.0 Kv)
R = 1-1/2 in., 28.9 Cv (25.0 Kv)
S = 2 in., 46.2 Cv (40.0 Kv)

Stem Type

T = Standard Threaded Stem (All Except V-3801, V-500, MP84, VA-8x2x)


S = Slotted Stem and Small Bonnet (Factory-Mounted V-3801, VA-8x2x) Only)
L = Large Threaded Stem (Factory-Mounted V-500 Only)
M = Large Threaded Stem (Factory-Mounted MP84 Only)

Optional

+ = Lower Body Option (For 1-1/2 and 2 in. Bodies Only)

Lower Body

(Leave Fields 9 and 10 blank for 1/2 through 1-1/4 in. kits and for 1-1/2 and 2
in. kits without lower body.)

N.C. Valve

W = Two-Way Bottom Cap

10

Bottom Cap

(For 1-1/2 and 2 in. valves, it is recommended that a new bottom cap is ordered
with the reconditioning kit.)

Three-Way

4 = NPT

10

Lower Body

(For 1-1/2 and 2 in. valves, it is recommended that a lower body with matching
end connection is ordered with the reconditioning kit.)

1 2 3

4 5 6 7 8 9 10

V G 7

4 K 1 R T + 4

Reconditioning Kit

28

= Field

Example: Cast bronze valve, two-way, normally closed/push-down-to-open,


brass trim, equal percentage, 1-1/2 in., 28.9 Cv, standard threaded stem, with a
three-way lower body.

1-1/2 or 2 in. Bottom Cap/


Lower Body

VG7000 Series Bronze Control Valves Product Bulletin

The reconditioning kits for VG7000 Series Valves


include all the components necessary to return a valve
to near new condition. These kits are available
according to the convenient features and options
format shown in Table 26. A descriptive list of the
components in each kit is given below. Note that
1-1/2 and 2 in. two-way N.C. and three-way valves
incorporate a stem guide in the bottom body of the
valve.
The stem guide is integral for N.C./PDTO valves and
the lower body for three-way valves. Depending on the
wear condition of this part, it may or may not need to be
replaced. While replacement is always recommended,
these parts are available as an optional component
included in the kit or ordered separately. The code
numbers for these parts are listed in Table 27.

For N.C./PDTO and three-way valves with stainless


steel trim, the kit contains:

stem and plug assembly

stainless steel seat (two for three-way valves)

all packing components

bonnet

bottom cap/lower body (optional for 1-1/2 and 2 in.


valves only)

Table 27: Lower Body Kits

For N.O./PDTC valves with brass trim, the kit contains


the bonnet, packing, and stem and plug assembly.
For N.C./PDTO and three-way valves with brass trim,
the kit contains:

Code Number

Valve Type

End
Connection

VG7000-6101

1-1/2 in. Brass,


N.C./PDTO

Bottom Cap

VG7000-6105

1-1/2 in. Brass,


Three-Way

NPT

VG7000-6106

2 in. Brass,
N.C./PDTO

Bottom Cap

VG7000-6110

2 in. Brass,
Three-Way

NPT

VG7000-6111

1-1/2 in. Stainless


Steel, N.C./PDTO

Bottom Cap

stem and plug assembly

all packing components

bonnet

VG7000-6115

1-1/2 in. Stainless


Steel, Three-Way

NPT

bottom cap/lower body (optional for 1-1/2 and 2 in.


valves only)

VG7000-6116

2 in. Stainless
Steel, N.C./PDTO

Bottom Cap

VG7000-6120

2 in. Stainless
Steel, Three-Way

NPT

For N.O./PDTC valves with stainless steel trim, the kit


contains:

preassembled bonnet, packing, and stem and plug


assembly

stainless steel seat

Technical Specifications
VG7000 Series Bronze Control Valves1 (Part 1 of 3)
Hot Water, Chilled Water, 50/50 Glycol Solutions, or Steam for HVAC
Systems (Fluid Group 1 According to 67/548/EEC)

Service2
Valve Body Size/Cv (kv)

Valve Stroke

1/2 in.

0.73 (0.63), 1.8 (1.6), and 4.6 (4.0)

3/4 in.

7.3 (6.3)

1 in.

11.6 (10)

1-1/4 in.

18.5 (16)

1-1/2 in.

28.9 (25)

2 in.

46.2 (40)
5/16 in. (8 mm) for 1/2 or 3/4 in. Valves
1/2 in. (13 mm) for 1 and 1-1/4 in. Valves
3/4 in. (19 mm) for 1-1/2 and 2 in. Valves

Valve Body Rating

Meets requirements of ANSI B16.15, Class 250 (EN 12360).

VG7000 Series Bronze Control Valves Product Bulletin

29

VG7000 Series Bronze Control Valves1 (Part 2 of 3)


Valve Ambient Operating
Temperature Limits
Valve Assembly Maximum
Allowable Pressure/
Temperature

35 to 150F (2 to 65C)
Steam

Brass Trim: 35 psig (241 kPa) Saturated Steam at 281F (138C)


SS Trim: 100 psig (690 kPa) Saturated Steam at 338F (170C)

Water

Brass Trim: 400 psig (2,756 kPa) up to 150F (66C), Decreasing to


365 psig (2,515 kPa) at 248F (120C)
SS Trim: 400 psig (2,756 kPa) up to 150F (66C), Decreasing to
308 psig (2,122 kPa) at 338F (170C)

Leakage
Inherent Flow Characteristics

Brass Trim

0.01% of Maximum Flow per ANSI/FCI 70-2, Class 4

SS Trim

0.05% of Maximum Flow

Two-Way
Valves

Equal Percentage

Three-Way
Mixing
Valves

Linear

Rangeability3

25:1 for All Sizes (EN 60534-2-4)

Spring Range Pneumatic


Actuators

3 to 6 psig (21 to 41 kPa) for All Except MP8000;


3 to 7 psig (21 to 48 kPa) for MP8000 Only;
4 to 8 psig (28 to 55 kPa);
9 to 13 psig (62 to 90 kPa)

Maximum Recommended
Operating Pressure Drop

Steam

Brass Trim: 15 psig (103 kPa) for All Valve Sizes

Water

Brass and SS Trim: 35 psig (241 kPa) for 1/2 through 1-1/4 in. Valves;
30 psig (207 kPa) for 1-1/2 and 2 in. Valves

SS Trim: 100 psig (690 kPa) for All Valve Sizes

Maximum Actuator Supply


Pressure (Pneumatically
Actuated Valves Only)

25 psig (172 kPa) Maximum

Materials

Body: Cast Bronze


Bonnet: Brass
Brass Trim

Stem: Stainless Steel


Plug: Brass
Seat: Brass Against Molded Elastomeric Disk
Packing: Self-Adjusting Ethylene Propylene Rubber (EPR) Ring Pack
U-Cups

SS Trim

Stem: Stainless Steel


Plug: Stainless Steel
Seat: Stainless Steel
Packing: Spring Loaded Polytetrafluoroethylene (PTFE) and
Elastomer V-Rings

30

VG7000 Series Bronze Control Valves Product Bulletin

VG7000 Series Bronze Control Valves1 (Part 3 of 3)


Valve Fluid Operating
Temperature Limits

Brass Trim
Valve with
Pneumatic
Actuator

For V-3801-8001 and V-3000-8003 Actuators:


35 to 248F (2 to 120C) Water; 15 psig (103 kPa) Saturated Steam

Brass Trim
Valve with
Electric
Actuator

For VA-8x2x Actuators:


195F (91C) Maximum Water; Actuators are not rated for steam.

For MP82 and V-3000-8011 Actuators:


35 to 284F (2 to 140C) Water; 38 psig (262 kPa) Saturated Steam

For VA-4233-xGx-2 Actuators:


35 to 250F (2 to 121C) Water; 15 psig (103 kPa) Saturated Steam
For All Other Electric Actuators:
35 to 284F (2 to 140C) Water; 38 psig (262 kPa) Saturated Steam

SS Trim
Valve with
Pneumatic
Actuator

All Pneumatic Actuators:


35 to 338F (2 to 170C) Water; 100 psig (690 kPa) Saturated Steam

SS Trim
Valve with
Electric
Actuator

For VA-4233-xGx-2 Actuators:


35 to 250F (2 to 121C) Water; 15 psig (103 kPa) Saturated Steam

Actuator Ambient Operating


Temperature Limits

Compliance

1.
2.
3.

For All Other Electric Actuators:


35 to 338F (2 to 170C) Water; 100 psig (690 kPa) Saturated Steam
For M9116/M9220 Series Electric Actuators:
The maximum ambient operating temperature is limited to 110F (43C)
for fluid operating temperatures greater than 285F (141C).
For All Other Actuators:
Refer to the appropriate actuator or linkage kit product bulletin. Ambient
operating temperature or other service limitations vary by selected
actuator.

1/2, 3/4, and


1 in. Valves

Pressure Equipment Directive (PED) 97/23/EC:


Paragraph 3, Comma 3 (CE Marking is not applicable.)

1-1/4, 1-1/2,
and 2 in.
Valves

Pressure Equipment Directive (PED) 97/23/EC:


Category 1, Mod. A (Subject to CE Marking)

For models and ordering data, see Table 2, Table 3, and Table 4.
For maximum closeoff pressures, see Table 11 through Table 16.
For accessories (order separate), see Table 25.
Proper water treatment is recommended; refer to VDI 2035 Standard.
Rangeability is defined as the ratio of maximum flow to minimum controllable flow.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

VG7000 Series Bronze Control Valves Product Bulletin


Published in U.S.A.

31
www.johnsoncontrols.com

VG7000 Series Bronze Control Valves


Product Bulletin
Code No. LIT-977140

VG7000 Series

Issued June 16, 2008


Supersedes March 2001

VG7000 Series Bronze Control Valves are designed


primarily to regulate the flow of water and steam in
response to the demand of a controller in HVAC
systems. These valves are available in Normally Open
(N.O.), Normally Closed (N.C.), and three-way mixing
configurations. Both electric and pneumatic actuators
are available for factory or field mounting.

Figure 1: VG7000 Series Bronze Control Valves

Table 1: Features and Benefits


Features

Benefits

Complete Family of 1/2 through


2 in. Bronze Valves, Brass and
Stainless Steel Trim, with Several
Styles of Electric and Pneumatic
Actuators

Offers a broad selection to choose from, including electric spring return actuators, a
true 1-1/4 in. valve body, a 3/4 in. valve with small oval top actuator, and Stainless
Steel (SS) trim capable of 100 psig saturated steam.

Flexible Features and Options


Ordering Matrix

Engineer to suit your specific application from thousands of easy-to-select,


factory-assembled combinations.

Uses Standard Johnson Controls


Ring Pack Packings

Provides industry-leading reliability and operating life.

Every Valve Tested for Tight


Shutoff

Provides energy conservation and ensures occupant comfort.

Standard Bonnet and Stem Design

Allows easy field retrofit, easy field mounting, and interchangeability of actuators with
the use of standardized mounting kits.

VG7000 Series Bronze Control Valves Product Bulletin

Ordering Data
Table 2: Ordering Data VG7000 Series Bronze Control Valves1
V G

Valve Global

1 2 7

Product Family

7 = Cast Bronze

Body Type

2 = Two-Way, Normally Open/Push-Down-to-Close

3 2
4

4 = Two-Way, Normally Closed/Push-Down-to-Open


5 = Two-Way Angle, Normally Open/Push-Down-to-Close
8 = Three-Way Mixing
4

End

4 = Threaded (NPT)

Connections

5 = Union Globe/Union Angle (1/2 through 1-1/2 in. Body


Sizes, PDTC Only)
7 = Union Sweat, 3/8 in. Tubing (1/2 in. Body Size Only)
8 = Union Sweat, Standard Tubing
9 = Union Sweat, 3/4 in. Tubing (1/2 in. Body Size Only)

Trim and Flow


Characteristics

1 = Brass Equal Percentage (All Two-Way and 1/2 in.


Three-Way)
2 = Brass Linear (Three-Way Only)
3 = Stainless Steel Equal Percentage (Two-Way Only)
4 = Stainless Steel Linear (Three-Way Only)

Size and

C = 1/2 in., 0.73 Cv (0.63 Kv)

Cv (Kv)

E = 1/2 in., 1.8 Cv (1.6 Kv)


G = 1/2 in., 4.6 Cv (4.0 Kv)
L = 3/4 in., 7.3 Cv (6.3 Kv)
N = 1 in., 11.6 Cv (10.0 Kv)
P = 1-1/4 in., 18.5 Cv (16.0 Kv)
R = 1-1/2 in., 28.9 Cv (25.0 Kv)
S = 2 in., 46.2 Cv (40.0 Kv)

Stem Type

T = Standard Threaded Stem (All Except V-3801, MP84,


VA-8x2x)
S = Slotted Stem and Small Bonnet (Factory-Mounted
V-3801, VA-8x2x Only)
M = Large Threaded Stem (Factory-Mounted MP84 Only)

Actuator

+ = Factory-Mounted Actuator (See Table 3 and Table 4.)

Mounting

(Leave Fields 9 through 15 blank for valve without


factory-mounted actuator. Valve without factory-mounted
actuator is available with standard threaded stem only.)

1 2 3 4 5 6 7 8 9 10

11

12

13

V G 7 2 4 1 L T +

Valve
1.

Actuator

14

15

= Field
Example: Cast bronze valve, two-way, normally open/push-down-to-close,
threaded (NPT) end connections, brass trim, equal percentage,
3/4 in., 7.3 Cv, standard threaded stem.

See Table 3 when adding a factory-mounted pneumatic actuator to a valve body. See Table 4 when adding a
factory-mounted electric actuator to a valve body. For valid valve and actuator combinations, see Table 17 and
Table 18.

VG7000 Series Bronze Control Valves Product Bulletin

Table 3: Ordering Data Adding a Factory-Mounted Pneumatic Actuator1


V G 7 2 4 3 L T + 3

1 2 3 4 5 6 7 8 9 10

11

12

13

V-3000/V-3801
Pneumatic
Actuator2

3801 = V-3801-8001 Small Oval Top (Slotted Stem Only)


3008 = V-3000-8011 Exposed
3003 = V-3000-8003 Enclosed

Spring Range
(V-3000/V-3801)

14

B = 3 to 6 psig (Suggested for N.O. Valves with Positioner)


D = 4 to 8 psig (Suggested for Three-Way Valves with
Positioner)
E = 9 to 13 psig (Suggested for N.C. Valves with
Positioner)

Accessories
(V-3000/V-3801)

15
8

10

11

P = V-9502 Positioner (Not Avail. with V-3801-8001 or


V-3000-8003)
Blank = None

MP8000 Series
Pneumatic
Actuator2

82 = MP82, 25 sq in. Spring-Return-Up (SS or Brass Trim)


84 = MP84, 50 sq in. Spring-Return-Up (SS Trim Only)
(Only spring-return-up models of MP8000 Series
Pneumatic Actuators are available factory-mounted to
VG7000 Series Bronze Control Valves.)

Stroke
(MP8000
Series)

12

1 = 5/16 in. (1/2 or 3/4 in. Valves with MP82 Actuator Only)
2 = 1/2 in. (1 or 1-1/4 in. Valves with MP82 Actuator Only)
3 = 3/4 in. (1-1/2 or 2 in. Valves with MP82 or MP84
Actuator)

Spring Range
(MP8000
Series)

13

C = 3 to 7 psig (Suggested for N.O. Valves with Positioner)


D = 4 to 8 psig (Suggested for Three-Way Valves with
Positioner)
E = 9 to 13 psig (Suggested for N.C. Valves with
Positioner)

1 2 3 4 5 6 7 8 9 10

11

V G 7 2 4 3 L T + 8

Valve

14

15

Accessories
(MP8000
Series)

= Field

12

13

14

15

Actuator

00 = None
01 = V-9502 Positioner

Example: Cast bronze valve, two-way, normally open, threaded (NPT) end
connections, stainless steel trim, equal percentage, 3/4 in., 7.3 Cv, standard
threaded stem, MP82 Series Pneumatic Actuator, 5/16 in. stroke, 3 to 7 psig
spring range, with factory-mounted V-9502 Positioner.

1.

See Table 2 when ordering a valve body only. See Table 4 when adding a factory-mounted electric actuator to
a valve body. For valid valve and actuator combinations, see Table 17 and Table 18.

2.

Refer to the Actuator Product Bulletin or Product/Technical Bulletin.

VG7000 Series Bronze Control Valves Product Bulletin

Table 4: Ordering Data Adding a Factory-Mounted Electric Actuator1


V G 7 2 4 1 L T + 7

1 2 3 4 5 6 7 8 9 10

11

12

13

VA-7150/
VA-7200
Electric
Actuator2, 3

7150 = VA-7150-1001 On/Off (Floating)


7152 = VA-7152-1001 Proportional, 0-10 VDC
7153 = VA-7153-1001 On/Off (Floating), Feedback
7200 = VA-7200-1001 On/Off (Floating)
7202 = VA-7202-1001 Proportional, 0-10 VDC
7203 = VA-7203-1001 On/Off (Floating), Feedback

G
14

15
4

10

11

12
A

13

14

15

Voltage
(VA-7150/
VA-7200)

G = 24 VAC

Accessories
(VA-7150/
VA-7200)

Blank = None

VA-4233
Electric
Actuator2

Spring Return Up

Features
(VA-4233)4

423 = VA-4233-xGx-2, 24 VAC/VDC


AGA = Floating
AGC = Floating, 2 Aux. Sw.
BGA = On/Off
BGC = On/Off, 2 Aux. Sw.
GGA = Prop., 0-10 VDC, Feedback
GGC = Prop., 0-10 VDC, Feedback, 2 Aux. Sw.

10

11

12

M9116/M9220
Electric
Actuator2

Non-Spring Return
916 = M9116-xxx-2, 24 VAC/VDC
Spring Return (Available NPT Only)
92N = M9220-xxx-3, Spring-to-Open (Up), 24 VAC/VDC
94N = M9220-xxx-3, Spring-to-Close (Down), 24 VAC/VDC

13

14

15

Features
(M9116/M9220)

AGA = On/Off (Floating)


AGC = On/Off (Floating), 2 Aux. Sw.
GGA = Proportional., 0-10 VDC, Feedback
GGC = Proportional., 0-10 VDC, Feedback, 2 Aux. Sw.

10

11

12

13
G
14

15

1 2 3 4 5 6 7 8 9 10

11

12

13

14

V G 7 2 4 1 L T + 8

Valve

1.
2.
3.
4.

Actuator

15

VA-8x2x
Electric
Actuator2, 3

8020 = VA-8020-1, On/Off (Floating)

Voltage
(VA-8x2x)

G = 24 VAC

Accessories
(VA-8x2x)

Blank = None

8122 = VA-8122-1, Proportional

= Field
Example: Cast bronze valve, two-way, push-down-to-close, threaded (NPT)
end connections, brass trim, equal percentage, 3/4 in., 7.3 Cv, standard
threaded stem, VA-8020-1 On/Off (Floating) Electric Actuator, 24 VAC supply.

See Table 2 when ordering a valve body only. See Table 3 when adding a factory-mounted pneumatic actuator to a valve
body. For valid valve and actuator combinations, see Table 17 and Table 18.
Refer to the Actuator Product Bulletin or Product/Technical Bulletin.
Available for PDTC Two-Way and Three-Way body styles only.
Available for NPT (threaded) and Union Sweat End Connections body style only.

VG7000 Series Bronze Control Valves Product Bulletin

Application Overview
IMPORTANT: The VG7000 Series Bronze Control
Valves are intended to control saturated steam, hot
water, and chilled water flow under normal
equipment operating conditions. Where failure or
malfunction of the VG7000 Series Valve could lead
to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls, intended to warn of or protect against
failure or malfunction of the VG7000 Series Valve.
VG7000 Series Bronze Control Valves feature brass
and stainless steel trim, and are available in two-way
configurations with Push-Down-to-Close (PDTC
normally open if pneumatic or spring return) or
Push-Down-to-Open (PDTO normally closed if
pneumatic or spring return) with threaded (NPT), union
sweat, union globe, and union angle end connections.
The valve can be ordered with a variety of pneumatic
actuators: V-3000-8011 (exposed, with or without a
factory-mounted positioner), V-3000-8003 (enclosed),
V-3801-8001 (oval top), and higher force MP8000
Series Actuators (with or without a factory-mounted
pneumatic positioner).
VG7000 Series Valves can also be ordered with any of
the following series electric actuators: VA-4233,
VA-7150, VA-7200, VA-8x2x, M9116, or M9216. All
electric actuators are fully compatible with
Johnson Controls controllers, reducing installation
costs. Valves without actuators can be ordered with the
standard bonnet and stem design, allowing easy
interchangeability of actuators with the use of
standardized mounting kits. See Table 2 through
Table 4 for ordering data and additional details. For
valid valve and actuator combinations, see Table 17
and Table 18. (Buy American factory-mounted valve
and actuator combinations are no longer available.)
The modulating valve plug of VG7000 Series Valves
provides an equal percentage flow characteristic for
two-way valves, and equal percentage or linear for
three-way valves. Tight shutoff is ensured using a
molded elastomeric disk in valves with brass trim, and
a precisely machined metal-to-metal seat for valves
with stainless steel trim. An arrow is cast on one side of
the valve body indicating the direction of flow for proper
piping.

VG7000 Series Bronze Control Valves Product Bulletin

Pneumatic Actuator Selection


(See Table 9, Table 11, Table 12, and Table 17.)
Note: The V-3000-8011, V-3000-8003, and
V-3801-8001 Pneumatic Actuators should not be
confused with the V-3000-1, V-3000-2, and V-3802-1
Pneumatic Actuators. Refer to the V-3000-8011
(Exposed) and V-3000-8003 (Enclosed) Pneumatic
Valve Actuator Product/Technical Bulletin (LIT-977252)
for specifics regarding interchangeability. The
V-3801-8001 is not a direct replacement for the
V-3802-1, since V-3802-1 is not compatible with
VG7000 Series Valves.

V-3801-8001 Pneumatic Actuator


The V-3801-8001 is a low force, oval top actuator
designed specifically for 1/2 and 3/4 in. valves where
mounting space is restricted. The V-3801-8001 has
sufficient force to handle most seating pressures, and
the molded diaphragm design provides a constant
effective area (4 sq. in.) throughout the valve stem
stroke. Due to the simplicity of the design, it is more
economical to replace the actuator than repair it. The
actuator assembly can be removed or repositioned by
loosening a single set screw without disturbing the rest
of the valve assembly.
Because the V-3801-8001 uses a unique slotted valve
stem for factory assembly (see the Stem Type section
in Table 2), the spring kits available are for field
mounting to standard threaded stem valves. See
Table 9 for mounting kit code numbers.

V-3000-8011 Pneumatic Actuator


The V-3000-8011 is a versatile, medium-force
pneumatic actuator that can be used in most HVAC
applications, including sequential control of valves. See
Table 11 and Table 12 for actuator sizing and selection.
The permanently captured, molded rolling diaphragm
of the V-3000-8011 provides a constant effective area
(8 sq. in.) throughout the valve stem stroke. Like the
V-3801-8001, it is more economical to replace the
actuator than to repair it due to the simplicity of the
design. The actuator assembly can be removed or
repositioned by loosening a single set screw without
disturbing the rest of the valve assembly.
The V-9502 Pneumatic Positioner is also available for
factory or field mounting to the V-3000-8011.

V-3000-8003 Pneumatic Actuator

Electric Actuator Selection

The V-3000-8003, operationally similar to the


V-3000-8011, is designed for enclosed installation in a
location where the actuator might be subjected to
tampering. Unlike the V-3000-8011, this model has a
replaceable molded diaphragm design.

Factory-mounted electric actuators are available on


two-way PDTC and three-way mixing valve
configurations only. Actuators can be easily field
reversed if required. The actuators can be field
mounted on PDTO valves if desired. All proportional
electric actuator assemblies are factory calibrated for
nominal 0 to 10 VDC operation, to drive down with an
increase in signal. The VA-4233 is available on all
valve styles: PDTO, PDTC, and three-way.

MP8000 Series Pneumatic Actuators


The higher force MP82 (25 sq. in. effective diaphragm
area) and MP84 (50 sq. in. effective diaphragm area)
Pneumatic Actuators are used where higher maximum
closeoff pressures are required, such as 1-1/2 and 2 in.
brass trim valves and 1/2 through 2 in. stainless steel
trim valves.
These actuators are equipped with a molded synthetic
rubber diaphragm contained in a sturdy, carbon-steel
housing that protects it against dirt and damage. The
actuator can be easily removed to perform inline
servicing to all parts of the valve. The MP8000
Actuators are available factory mounted or are easily
field mounted to VG7000 Series Valves. See Table 9
for the appropriate mounting kit.
The MP8000 Actuators are designed to allow for
reversing the action of the actuators in the field. If
desired, the action of the MP8000 on Normally Open
(N.O.) valves can be reversed from spring-return-up to
spring-return-down or vice versa. To field reverse the
actuator, refer to the MP8000 Pneumatic Valve
Actuators Technical Bulletin (LIT-977258).
The V-9502 Pneumatic Positioner is also available for
factory or field mounting to MP8000 Series Pneumatic
Valve Actuators.

T-3000 Valve Top Thermostat Actuators


The T-3111 and T-3311 Series Valve Top Thermostat
Actuators are available for field mounting to all VG7000
Series Valves (N.O., N.C., and three-way). The valve
top thermostats are a combination of a pneumatic
thermostat and a pneumatic valve actuator. The T-3111
and T-3311 are available in both direct and reverse
acting models with various features and options. Refer
to the T-3111 Integral Thermostat and Piston Top Valve
Actuator Single Temperature, Single Pressure Product/
Technical Bulletin (LIT-7171137) and the T-3311
Integral Thermostat and Piston Top Valve Actuator
Dual Temperature, Dual Pressure Product/Technical
Bulletin (LIT-7171152) for specifications and ordering
information.
Note: A mounting kit is required to field mount T-3111
or T-3311 Valve Top Thermostats to a valve. See
Table 9 for the appropriate mounting kit code number.

VA-4233 Series Electric Actuators


The VA-4233 Series Electric Actuators use a stepper
motor to accurately position the valve. In the event of a
power failure, a spring in the actuator automatically
returns the valve to the full stem-up position. These
direct-mount, spring return electric actuators provide a
minimum 61 lb force output for floating, on/off, or
proportional control, and can be factory mounted to
1/2 through 1-1/4 in. valve bodies with NPT (threaded)
and union sweat end connections.
Integral auxiliary switches are available for indicating
end stop position or to perform switching functions. On
proportional models, position feedback is also available
through a proportional DC voltage signal. All models
feature a hand crank for manual positioning of the
valve, independent of a power supply.

VA-7150 Series Electric Actuators


The VA-7150 Series Actuators use a reversible
synchronous motor and magnetic clutch to accurately
position the valve. This non-spring return actuator has
a 90 lb force output. The magnetic clutch maintains a
constant load at the end of travel, ensuring tight valve
shutoff and automatically compensating for seat wear.
This actuator is available in three models: floating
three-wire (VA-7150), floating with 0 to 2000 ohm
feedback (VA-7153), or 0 to 10 VDC proportional
control (VA-7152).

VA-7200 Series Electric Actuators


The VA-7200 Series Actuators use a reversible
synchronous motor and a magnetic clutch to accurately
position the valve. This non-spring return actuator has
a 180 lb force output. The magnetic clutch maintains a
constant load at the end of travel, which ensures tight
shutoff and automatically compensates for seat wear.
This actuator is available in three models: floating
three-wire (VA-7200), floating with 0 to 2000 ohm
feedback (VA-7203), or 0 to 10 VDC (0 to 20 mA)
proportional control (VA-7202).

VG7000 Series Bronze Control Valves Product Bulletin

VA-8x2x Series Electric Actuators

M100 Series Electric Actuators

The VA-8x2x Series Actuators are synchronous


motor-driven, force sensor limited, non-spring return
actuators that feature a 22 lb seating force in a
compact design. The VA-8020 accepts floating control
from a three-wire, 24 VAC control signal. The VA-8122
typically accepts proportional control from a 0 to
10 VDC control signal; however, it can be field adjusted
to accept signals up to 20 VDC. In addition, the
VA-8122 features an input signal reversing feature that
allows it to be used in both heating and cooling
applications.

The M100 Series is a rotary actuator used to position


valves in HVAC and industrial applications. When
coupled with a VG7000-M1x0 Series Valve Mounting
Kit, the rotary motion of the M100 Series Actuator is
converted to linear movement. The mounting kit
includes an overtravel spring, which determines the
maximum seating pressure in conjunction with actuator
selection.

Note: The VA-8x2x is only available factory mounted


on 1/2 and 3/4 in. valves. Because the VA-8x2x
requires a unique slotted valve stem for factory
assembly, it is necessary to select the S option in the
Stem Type section of Table 2.

M9116 Series Electric Actuators


The M9116 Series is a line of motor driven, non-spring
return actuators that operate on 24 VAC or VDC power
and are available for use with floating or proportional
controllers. When coupled with the M9000-500 Valve
Mounting, the rotary motion of this actuator is
converted into linear motion that will operate
1/2 through 2 in. VG7000 Series Valves. The actuator
and mounting deliver a minimum stem force of 180 lb in
both directions. A compression spring on the output
shaft of the mounting automatically compensates for
seat wear. Integral auxiliary switches are available for
indicating end stop position or to perform switching
functions. Position feedback is available via switches, a
potentiometer, or a 0 (2) to 10 VDC signal.

M9220 Series Electric Actuators


The M9220 Series is a line of motor driven, spring
return actuators that operate on 24 VAC or VDC power
and are available for use with on/off, floating, or
proportional controllers. When coupled with the
M9000-500 Valve Mounting, the rotary motion of this
actuator is converted into linear motion that operates
1/2 through 2 in. VG7000 Series Valves.
The actuator and mounting deliver a minimum stem
force of 180 lb in both directions. A compression spring
on the output shaft of the mounting automatically
compensates for seat wear. Integral auxiliary switches
are available for indicating end stop position or to
perform switching functions. Position feedback is
available via switches, a potentiometer, or a 0 (2) to
10 VDC signal.

VG7000 Series Bronze Control Valves Product Bulletin

The M110, M120, M130, M140, and M150 Actuators


are only available for field mounting to VG7000 Series
Valves. See Table 5 for ordering information and
additional details. Kits are available to field mount all
M100 models; see Table 5, Table 8, and Table 10 for
detailed information.
Table 5: M100 Actuator Mounting Kits
Actuator

Seating Force (lb)

Mounting Kit

M110

40

VG7000-M110

M120/M130

100

VG7000-M130

M140

150

VG7000-M140

M150

270

VG7000-M150

The M120, M140, and M150 are non-spring return


actuators that will hold their position when
de-energized. The M110 and M130 are spring return
actuators that return the valve to its normal operating
position when the power is disconnected. A braking
mechanism keeps the return spring from driving the
motor actuator toward its return position during normal
reversible operation. The gear train and motor are
housed in an oil-filled compartment designed for
extended life.
The M100 provides the appropriate interface for a
variety of electronic controllers through selection of
factory-installed circuit boards. The M100 Series
Actuator is compatible with all Johnson Controls
controllers. The M100 can provide proportional,
floating, potentiometer, or on/off control, as well as
control by direct digital input from zone bus controllers.
The M100 Actuator requires a 24 VAC, 50/60 Hz power
supply; however, transformer options are available.
The actuator can be mounted for stem-up or
stem-down operation. On three-way valves, the seating
force can be applied on both the up and the down
stroke.

Shipping Weights
Table 6: Shipping Weights for Brass Trim Valves1
Actuator

Valve Size, in.


1/2

3/4

1-1/4

1-1/2

V-3801-8001

2.5

3.1

---

---

---

---

V-3000-8011

3.1

4.2

6.2

6.1

11.8

16.9

V-3000-8003

3.2

4.3

6.3

6.2

11.9

17.0

MP82

---

---

14.0

16.0

19.0

24.0

MP84

---

---

---

---

---

---

VA-4233

5.3

6.4

8.4

8.3

---

---

VA-7150

3.9

5.0

7.0

6.9

12.6

17.7

VA-7200

---

---

7.5

7.4

13.1

18.2

VA-8x2x

4.6

5.9

---

---

---

---

M9220

8.6

9.7

11.7

11.6

17.3

22.4

1.

Weights are approximate and based on the heaviest valve. Add 2 lb (0.9 kg) for pneumatic assemblies with a positioner.

Table 7: Shipping Weights for Stainless Steel Trim Valves1


Actuator

Valve Size, in.


1/2

3/4

1-1/4

1-1/2

V-3000-8011

3.4

4.2

6.6

8.6

---

---

V-3000-8003

3.5

4.2

6.7

8.7

---

---

MP82

11.0

12.0

14.0

16.0

19.0

24.0

MP84

---

---

---

---

32.0

37.0

VA-4233

5.3

5.6

8.0

10.0

---

---

VA-7150

3.9

4.2

6.6

8.6

12.6

17.7

VA-7200

4.7

5.5

7.9

9.9

13.1

18.2

M9220

8.6

9.7

12.1

14.1

17.3

22.4

1.

Weights are approximate and based on the heaviest valve. Add 2 lb (0.9 kg) for pneumatic assemblies with a positioner.

VG7000 Series Bronze Control Valves Product Bulletin

Mounting Kits

Field Mounting

The Y20EBE-11 Valve Mounting Adaptor Kit is


designed to adapt current Y20EBD-x Mounting Kits to
field mount M100 Series Actuators on VG7000 Series
Valves. See Table 8 for the appropriate mounting kit
code number.

A standard bonnet/stem design allows for easy field


mounting of actuators. See Table 2 to order valves
without actuators, Table 8, Table 9, and Table 10 to
order the appropriate mounting kits, and Table 17 and
Table 18 to identify compatible actuators. Refer to the
appropriate actuator product bulletin for specific
actuator code number information.

Table 8: M100 Mounting Kits (Includes Linkage and Adaptor)


Mounting Kit

Adaptor Kit

Mounting Kit Code Number

Y20EBD-2

Y20EBE-11

VG7000-M140

Y20EBD-3

Y20EBE-11

VG7000-M150

Y20EBD-5

Y20EBE-11

VG7000-M110

Y20EBD-6

Y20EBE-11

VG7000-M130

Table 9: Field Mounting Kits for Pneumatic Actuators1


Actuator Style

Valve Size in. (DN)2

Spring Range psig (kPa)

Mounting Kit
Code Number

T-3x11
V-3000-8011
V-3000-8003

1/2 or 3/4 (DN15 or DN20)


5/16 in. (8 mm) Stroke

3 to 6 (21 to 41)

VG7000-10013

4 to 8 (28 to 55)

VG7000-10023

9 to 13 (62 to 90)

VG7000-10033

3 to 6 (21 to 41)

VG7000-10043

4 to 8 (28 to 55)

VG7000-10053

9 to 13 (62 to 90)

VG7000-10063

3 to 6 (21 to 41)

VG7000-10073

4 to 8 (28 to 55)

VG7000-10083

9 to 13 (62 to 90)

VG7000-10093

3 to 6 (21 to 41)

VG7000-10103

4 to 8 (28 to 55)

VG7000-10113

9 to 13 (62 to 90)

VG7000-10123

T-3x11
V-3000-8011
V-3000-8003
T-3x11
V-3000-8011
V-3000-8003
V-3801-8001

1 or 1-1/4 (DN25 or DN32)


1/2 in. (13 mm) Stroke

1-1/2 or 2 (DN40 or DN50)


3/4 in. (19 mm) Stroke

1/2 or 3/4 (DN15 or DN20)


5/16 in. (8 mm) Stroke

V-3801-8001

1/2 or 3/4 (DN15 or DN20)


5/16 in. (8 mm) Stroke

Kit with Three Springs:


3 to 6, 4 to 8, and 9 to 13 (Includes
hardware to adapt one valve only.)

VG7000-10153

MP82/MP83

1/2 or 3/4 (DN15 or DN20) with Stainless


Steel Trim

Not Applicable

MP8000-67014

MP82/MP83

1 through 2 (DN25 through DN50) with 1/4 in.


Stem and Stainless Steel or Brass Trim

Not Applicable

MP8000-67024

MP84/MP85

1-1/2 through 2 (DN40 through DN50) with


3/8 in. Stem and Stainless Steel Trim

Not Applicable

MP8000-67035

1.
2.
3.
4.
5.

All mounting kits are for use with valves with standard threaded stem design only.
DN is the European designation for body size in metric units (mm).
The mounting kits include: upper spring seat, spring, stem extension, stem locking screw (or set screw), and a
bonnet adaptor for the V-3801-8001.
The mounting kits include: stem nut (1), stem extender nuts (2), stem extender (1), and yoke nut (1).
The mounting kit includes: stem nuts (2) and yoke nut (1).

VG7000 Series Bronze Control Valves Product Bulletin

Table 10: Field Mounting Kits for Electric Actuators1


Actuator Style

Valve Size in. (DN)

Mounting Kit Code Number

M110

1/2 through 2 (DN15 through DN50)

VG7000-M110

M120/M130

1/2 through 2 (DN15 through DN50)

VG7000-M130

M140

1/2 through 2 (DN15 through DN50)

VG7000-M140

M150

1/2 through 2 (DN15 through DN50)

VG7000-M150

VA-4233

1/2 through 1-1/4 in. (DN15 through DN32)

None Required

VA-715x

1/2 through 2 (DN15 through DN50)

None Required

VA-720x

1 through 2 (DN25 through DN50)

None Required

VA-8x2x

Not available for field mounting.

M9x16

1/2 through 2 (DN15 through DN50)

All mounting kits are for use with valves with standard threaded stem design only.

N.C.
(PDTO)

N.O.
(PDTC)
Stem Up Position
With the stem in the up position,
the lower port (N.O.) is open
to the Common port (C).

N.C.
(PDTO)

N.O.
(PDTC)

Stem Down Position


With the stem in the down position,
the inline port (N.C.) is open
to the Common port (C).

Figure 2: Three-Way Mixing Valves Fluid Flow Direction and Port Designation

10

VG7000 Series Bronze Control Valves Product Bulletin

FIG:VG7FG02P

1.

M9000-500

Table 11: Brass Trim Maximum Closeoff Pressures, psig (kPa) for Pneumatically Actuated Valves
Actuator
Style

V-3801-8001
(248F
[120C])3

V-3000-8011
(284F
[140C])
and
V-3000-8003
(248F
[120C])3

MP82
(284F
[140C])3

1.
2.
3.

Valve Size
in. (DN)
Brass Trim

Maximum
Cv (Kv)
Factor

Two-Way Normally Open or


Three-Way N.O. Port
(With 20 psig Supply)
Spring Range (psig)1

Two-Way Normally Closed or


Three-Way N.C. Port
(With 0 psig Supply)
Spring Range (psig)1

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

0.73
(0.63)

186
(1,282)

157
(1,082)

84
(579)

37
(255)

57
(393)

158
(1,089)

1.8
(1.6)

186
(1,282)

157
(1,082)

84
(579)

37
(255)

57
(393)

158
(1,089)

4.6
(4.0)

105
(723)

89
(613)

48
(331)

18
(124)

28
(193)

76
(524)

3/4
(DN20)

7.3
(6.3)

67
(462)

56
(386)

30
(207)

11
(76)

16
(110)

45
(310)

1/2
(DN15)

0.73
(0.63)

365
(2,515)

339
(2,336)

191
(1,316)

100
(689)

142
(978)

348
(2,398)

1.8
(1.6)

365
(2,515)

339
(2,336)

191
(1,316)

100
(689)

142
(978)

348
(2,398)

4.6
(4.0)

225
(1,550)

192
(1,323)

108
(744)

49
(338)

68
(469)

168
(1,158)

3/4
(DN20)

7.3
(6.3)

144
(992)

122
(841)

69
(475)

29
(200)

41
(282)

100
(689)

1
(DN25)

11.6
(10)

90
(620)

76
(524)

42
289)

17
(117)

25
(172)

65
(448)

1-1/4
(DN32)

18.5
(16)

55
(379)

47
(324)

26
(179)

10
(69)

14
(96)

37
(255)

1-1/2
(DN40)

28.9
(25)

35
241)

30
(207)

16
(110)

6
(41)

9
(62)

23
(158)

2
(DN50)

46.2
(40)

22
(152)

19
(131)

11
(76)

4
(28)

6
(41)

14
(96)

1
(DN25)

11.6
(10)

279
(1,924)

257
(1,772)

148
(1,020)

70
(483)

96
(662)

223
(1,536)

1-1/4
(DN32)

18.5
(16)

170
(1,172)

157
(1,082)

90
(621)

40
(276)

55
(379)

128
(883)

1-1/2
(DN40)

28.9
(25)

109
(752)

100
(689)

58
(400)

25
(172)

34
(234)

79
(545)

2
(DN50)

46.2
(40)

70
(483)

64
(441)

37
(255)

16
(110)

21
(145)

50
(345)

1/2
(DN15)

The recommended spring ranges for use with a V-9502 Positioner are: 3 to 6 psig (21 to 41 kPa) and 3 to 7 psig
(21 to 48 kPa) for N.O. valves, 9 to 13 psig (62 to 90 kPa) for N.C. valves, and 4 to 8 psig (28 to 55 kPa) for three-way valves.
3 to 7 psig (21 to 48 kPa) for MP82 Actuators.
The maximum valve fluid temperature is as follows:

Actuator Style

Water

Saturated Steam

V-3801-8001

248F (120C)

15 psig (103 kPa)

V-3000-8011

284F (140C)

38 psig (262 kPa)

V-3000-8003

248F (120C)

15 psig (103 kPa)

MP82

284F (140C)

38 psig (262 kPa)

VG7000 Series Bronze Control Valves Product Bulletin

11

Table 12: Stainless Steel Trim Maximum Closeoff Pressure, psig (kPa) for Pneumatically Actuated Valves
Actuator
Style

V-3000-8011
and
V-3000-8003
(338F
[170C])3

MP82
(338F
[170C])3

MP84
(338F
[170C])3
1.
2.
3.

12

Valve Size
in. (DN)
SS Trim

Maximum
Cv (Kv)
Factor

Two-Way Normally Open or


Three-Way N.O. Port
(With 20 psig Supply)
Spring Range (psig)1

Two-Way Normally Closed or


Three-Way N.C. Port
(With 0 psig Supply)
Spring Range (psig)1

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

3 to 62
(21 to 41)

4 to 8
(28 to 55)

9 to 13
(62 to 90)

0.73
(0.63)

299
(2,060)

255
(1,757)

143
(985)

75
(517)

106
(730)

261
(1,798)

1.8
(1.6)

299
(2,060)

255
(1,757)

143
(985)

75
(517)

106
(730)

261
(1,798)

4.6
(4.0)

169
(1,164)

144
(992)

81
(558)

36
(248)

51
(351)

126
(868)

3/4
(DN20)

7.3
(6.3)

108
(744)

92
(634)

52
(358)

22
(152)

31
(214)

75
(517)

1
(DN25)

11.6
(10)

67
(462)

57
(393)

32
(220)

13
(90)

19
(131)

49
(338)

1-1/4
(DN32)

18.5
(16)

41
(282)

35
(241)

19
(131)

7
(48)

11
(76)

28
(193)

1/2
(DN15)

0.73
(0.63)

308
(2,124)

308
(2,124)

308
(2,124)

280
(1,929)

308
(2,124)

308
(2,124)

1.8
(1.6)

308
(2,124)

308
(2,124)

308
(2,124)

280
(1,929)

308
(2,124)

308
(2,124)

4.6
(4.0)

308
(2,124)

308
(2,124)

275
(1,895)

135
(930)

183
(1,261)

308
(2,124)

3/4
(DN20)

7.3
(6.3)

308
(2,124)

304
(2,095)

175
(1,206)

81
(558)

109
(751)

252
(136)

1
(DN25)

11.6
(10)

209
(1,440)

193
(1,330)

111
(765)

53
(365)

72
(496)

168
(1,158)

1-1/4
(DN32)

18.5
(16)

128
(882)

118
(813)

68
(469)

30
(207)

41
(282)

96
(661)

1-1/2
(DN40)

28.9
(25)

82
(565)

75
(517)

43
(296)

19
(131)

25
(172)

59
(407)

2
(DN50)

46.2
(40)

52
(358)

48
(331)

28
(193)

12
(83)

16
(110)

37
(255)

1-1/2
(DN40)

28.9
(25)

165
(1,137)

152
(1,047)

88
(606)

39
(269)

53
(365)

121
(834)

2
(DN50)

46.2
(40)

106
(730)

97
(668)

56
(386)

24
(154)

33
(227)

76
(524)

1/2
(DN15)

The recommended ranges for use with a V-9502 Positioner are: 3 to 6 psig (21 to 41 kPa) and 3 to 7 psig (21 to 48 kPa) for
N.O. valves, 9 to 13 psig (62 to 90 kPa) for N.C. valves, and 4 to 8 psig (28 to 55 kPa) for three-way valves.
3 to 7 psig (21 to 48 kPa) for MP82 and MP84 Actuators.
The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (308 psig [2,122 kPa] at 338F [170C]) of the valve.

VG7000 Series Bronze Control Valves Product Bulletin

Table 13: Brass Trim Maximum Closeoff Pressures, psig (kPa) for PDTC Two-Way and PDTC Port for
Three-Way Electrically Actuated Valves1
284F (140C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

345
(2,377)

345
(2,377)

216
(1,488)

138
(951)

86
(593)

52
(358)

34
(234)

21
(145)

VA-720x

---

---

---

---

179
(1,233)

109
(751)

70
(482)

45
(310)

VA-4233

345
(2,377)

345
(2,377)

208
(1,433)

132
(909)

63
(434)

38
(262)

---

---

M9116 or
M9220

345
(2,377)

345
(2,377)

345
(2,377)

289
(1,991)

182
(1,254)

111
(765)

71
(489)

46
(317)

144
(992)

144
(992)

82
(565)

52
(358)

31
(214)

19
(131)

12
(83)

8
(55)

M120 and
M1303

345
(2,377)

345
(2,377)

221
(1,523)

141
(971)

88
(606)

54
(372)

34
(234)

22
(152)

M1403

345
(2,377)

345
(2,377)

337
(2,322)

215
(1,481)

135
(930)

82
(565)

53
(365)

34
(234)

M1503

345
(2,377)

345
(2,377)

345
(2,377)

392
(2,701)

248
(1,709)

152
(1,047)

97
(668)

62
(427)

112
(772)

80
(551)

45
(310)

29
(200)

---

---

---

---

M1103

VA-8x2x
1.

2.
3.

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (345 psig [2,377 kPa] at 281F [138C]) of the valve, except for VA-8x2x Actuators that are
limited to 195F (91C) maximum temperature and 381 psig (2,625 kPa) pressure rating.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 284F (140C) water to 38 psig (262 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
VA-8x2x Actuators are limited to 195F (91C) water, and are not rated for steam applications.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

13

Table 14: Brass Trim Maximum Closeoff Pressures, psig (kPa) for PDTO Two-Way and PDTO Port for
Three-Way Electrically Actuated Valves1
Not Available Factory Coupled for PDTO Two-Way Field Mounting Only
284F (140C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

345
(2,377)

345
(2,377)

257
(1,171)

153
(1,054)

100
(690)

57
(393)

36
(248)

22
(152)

VA-720x

---

---

---

---

209
(1,440)

120
(827)

74
(510)

46
(317)

VA-4233

345
(2,377)

345
(2,377)

173
(1,192)

103
(710)

66
(455)

38
(262)

---

---

M9116
or M9220

345
(2,377)

345
(2,377)

345
(2,377)

321
(2,212)

213
(1,468)

122
(841)

76
(524)

47
(324)

M1103

200
(1,378)

200
(1,378)

97
(668)

58
(400)

36
(248)

21
(145)

13
(90)

8
(55)

M120 and
M1303

345
(2,377)

345
(2,377)

262
(1,805)

156
(1,075)

103
(710)

59
(407)

36
(248)

23
(158)

M1403

345
(2,377)

345
(2,377)

345
(2,377)

239
(1,647)

158
(1,089)

90
(620)

56
(386)

35
(241)

M1503

345
(2,377)

345
(2,377)

345
(2,377)

345
(2,377)

291
(2,005)

167
(1,151)

103
(710)

64
(441)

VA-8x2x

345
(2,377)

112
(772)

54
(372)

32
(220)

---

---

---

---

1.

2.
3.

14

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (345 psig [2,377 kPa] at 281F [138C]) of the valve, except for VA-8x2x Actuators that are
limited to 195F (91C) maximum temperature and 381 psig (2,625 kPa) pressure rating.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 284F (140C) water to 38 psig (262 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
VA-8x2x Actuators are limited to 195F (91C) water, and are not rated for steam applications.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

Table 15: Stainless Steel Trim Maximum Closeoff Pressures, psig (kPa) for PDTC Two-Way and PDTC
Port for Three-Way Electrically Actuated Valves1
338F (170C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

239
(1,647)

239
(1,647)

135
(930)

86
(593)

54
(372)

33
(227)

21
(145)

13
(90)

VA-720x

308
(2,122)

308
(2,122)

278
(1,915)

177
(1,220)

112
(772)

68
(469)

44
(303)

28
(193)

VA-4233

230
(1,585)

230
(1,585)

130
(896)

82
(565)

39
(269)

24
(165)

---

---

M9116 or
M9220

308
(2,122)

308
(2,122)

283
(1,950)

180
(1,240)

114
(785)

70
(482)

45
(310)

28
(193)

90
(620)

90
(620)

51
(351)

32
(220)

19
(131)

12
(83)

8
(55)

5
(34)

M120 and
M1303

308
(2,122)

244
(1,681)

138
(951)

88
(606)

55
(379)

33
(227)

21
(145)

14
(96)

M1403

308
(2,122)

308
(2,122)

211
(1,454)

134
(923)

84
(579)

52
(358)

33
(227)

21
(145)

M1503

308
(2,122)

308
(2,122)

308
(2,122)

245
(1,688)

155
(1,068)

95
(655)

61
(420)

39
(269)

M1103

1.

2.
3.

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (308 psig [2,122 kPa] at 338F [170C]) of the valve.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 338F (170C) water to 100 psig (690 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

15

Table 16: Stainless Steel Trim Maximum Closeoff Pressures, psig (kPa) for PDTO Two-Way and PDTO
Port for Three-Way Electrically Actuated Valves1
Not Available Factory Coupled for PDTO Two-Way Field Mounting Only
338F (170C) Maximum Fluid Temperature2
Valve
Size,
in. (DN)

1/2
(DN15)

3/4
(DN20)

1
(DN25)

1-1/4
(DN32)

1-1/2
(DN40)

2
(DN50)

Maximum
Cv (Kv)
Factor

0.73
(0.63)

1.8
(1.6)

4.6
(4.0)

7.3
(6.3)

11.6
(10.0)

18.5
(16.0)

28.9
(25.0)

46.2
(40.0)

VA-715x

308
(2,122)

308
(2,122)

161
(1,109)

96
(661)

63
(434)

36
(248)

22
(152)

14
(97)

VA-720x

308
(2,122)

308
(2,122)

308
(2,122)

197
(1,357)

131
(903)

75
(517)

46
(317)

29
(200)

VA-4233

224
(1,543)

224
(1,543)

108
(744)

64
(441)

41
(282)

24
(165)

---

---

M9116 or
M9220

308
(2,122)

308
(2,122)

308
(2,122)

201
(1,385)

133
(916)

76
(524)

47
(324)

30
(207)

125
(861)

125
(861)

61
(420)

36
(248)

23
(158)

13
(90)

8
(55)

5
(34)

M120 and
M1303

308
(2,122)

308
(2,122)

164
(1,130)

98
(675)

64
(441)

37
(255)

23
(158)

14
(96)

M1403

308
(2,122)

308
(2,122)

250
(1,723)

149
(1,027)

99
(682)

57
(393)

35
(241)

22
(152)

M1503

308
(2,122)

308
(2,122)

308
(2,122)

273
(1,881)

182
(1,254)

104
(717)

64
(441)

40
(276)

M1103

1.

2.
3.

16

The maximum closeoff pressure listed is limited to the maximum allowable ANSI valve body rating corresponding to the
maximum temperature rating (308 psig [2,122 kPa] at 338F [170C]) of the valve.
The maximum closeoff pressures listed are for actuators coupled to the appropriate mounting kits listed in Table 8 and
Table 10. See Table 17 and Table 18 for valid factory-mounted combinations, and Table 8 and Table 10 for available field
mounting kits.
The maximum fluid temperature is 338F (170C) water to 100 psig (690 kPa) saturated steam except for the following:
VA-4233 Actuators are limited to 35 to 250F (2 to 121C) water to 15 psig (103 kPa) saturated steam.
The M110, M120, M130, M140, and M150 Actuators are not available factory coupled to the valve body. The maximum
closeoff pressure values are provided because these actuators can be field mounted to the VG7000 valve body using the
mounting kits listed in Table 8 and Table 10.

VG7000 Series Bronze Control Valves Product Bulletin

Table 17: Pneumatic Actuated Valves Available Factory-Mounted Combinations1 (Part 1 of 2)


Actuator
Spring
Range

V-3801-8001
3-6

4-8

Valve Size,
in. (DN)

9-13

V-3000-80112
3-6

4-8

9-13

V-3000-8003
3-6

4-8

9-13

P822
3-6

4-8

MP842
9-13

3-6

4-8

9-13

VG7241, VG7441, and VG7842 Valves Brass Trim, NPT End Connections

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

2 in.
(DN50)

---

---

---

---

---

---

Valve Size,
in. (DN)

VG7243, VG7443, and VG7844 Valves Stainless Steel Trim, NPT End Connections

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

---

---

---

2 in.
(DN50)

---

---

---

---

---

---

---

---

---

Valve Size,
in. (DN)

VG7281, VG7481, and VG7882 Valves Brass Trim, Union Sweat End Connections

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

---

---

---

2 in.
(DN50)

---

---

---

---

---

---

---

---

---

Valve Size,
in. (DN)
1/2 in.
(DN15)

VG7271, VG7291, VG7872, and VG7892 Valves Brass Trim, Union Sweat End Connections
X

VG7000 Series Bronze Control Valves Product Bulletin

---

---

---

---

---

---

17

Table 17: Pneumatic Actuated Valves Available Factory-Mounted Combinations1 (Part 2 of 2)


Actuator
Spring
Range

V-3801-8001
3-6

4-8

Valve Size,
in. (DN)

9-13

V-3000-80112
3-6

4-8

9-13

V-3000-8003
3-6

4-8

9-13

P822
3-6

4-8

MP842
9-13

3-6

4-8

9-13

VG7251, VG7451 (1/2 in. Only), and VG7551 Valves Brass Trim, Union Globe
and Union Angle End Connections (No Factory-Mounted Positioners Available)

1/2 in.
(DN15)

---

---

---

---

---

---

3/4 in.
(DN20)

---

---

---

---

---

---

1 in.
(DN25)

---

---

---

---

---

---

---

---

---

1-1/4 in.
(DN32)

---

---

---

---

---

---

---

---

---

1-1/2 in.
(DN40)

---

---

---

---

---

---

---

---

---

1.
2.

18

Stainless steel trim is available only with NPT (internal) end connections.
Items shown as --- are not available factory mounted, and not recommended for field assembly.
Available with or without a positioner.

VG7000 Series Bronze Control Valves Product Bulletin

Table 18: Electrically Actuated Valves Available Factory-Mounted Combinations1


Non-Spring Return
Actuator

VA-7150-1001
VA-7152-1001
VA-7153-1001

Valve Size,
in. (DN)

VA-7200-1001
VA-7202-1001
VA-7203-1001

Spring Return2
VA-8020-1
VA-8122-1

VA-4233-AGA-2
VA-4233-AGC-2
VA-4233-BGA-2
VA-4233-BGC-2
VA-4233-GGA-2
VA-4233-GGC-2

M9116-AGx-2
M9116-GGx-2
M9220-AGx-3
M9220-GGx-3

VG7241 and VG7842 Valves Brass Trim, NPT End Connections

1/2 in. (DN15)

---

3/4 in. (DN20)

---

1 in. (DN25)

---

1-1/4 in. (DN32)

---

1-1/2 in. (DN40)

---

---

2 in. (DN50)

---

---

Valve Size,
in. (DN)

VG7243 and VG7844 Valves Stainless Steel Trim, NPT End Connections

1/2 in. (DN15)

---

3/4 in. (DN20)

---

1 in. (DN25)

---

1-1/4 in. (DN32)

---

1-1/2 in. (DN40)

---

---

2 in. (DN50)

---

---

Valve Size,
in. (DN)

VG7281 and VG7882 Valves Brass Trim, Union Sweat End Connections

1/2 in. (DN15)

---

---

3/4 in. (DN20)

---

---

1 in. (DN25)

---

---

1-1/4 in. (DN32)

---

---

1-1/2 in. (DN40)

---

---

---

2 in. (DN50)

---

---

---

Valve Size,
in. (DN)
1/2 in. (DN15)
Valve Size,
in. (DN)
1/2 in. (DN15)

VG7271, VG7291, VG7872, and VG7892 Valves Brass Trim, Union Sweat End Connections
X

---

---

VG7251 and VG7551 Valves Brass Trim, Union Globe and Union Angle End Connections
X

---

---

---

---

3/4 in. (DN20)

---

---

---

---

1 in. (DN25)

---

---

---

1-1/4 in. (DN32)

---

---

---

1-1/2 in. (DN40)

---

---

---

1.
2.

Items shown as --- are not available factory mounted, and not recommended for field assembly. Electric actuators are
available on two-way PDTC and three-way mixing valves only (except the VA-4233-xGx-2 Series, which is available on all
body styles).
The VA-4233 Series is available with spring return stem-up only.

VG7000 Series Bronze Control Valves Product Bulletin

19

Operation

VA-8x2x Series Electric Valve Actuators

V-3000, V-3801-8001, and MP8000 Series


Pneumatic Actuators

The VA-8x2x Series Actuators operate on 24 VAC, and


are available for on/off, floating, or proportional control.
The signal drives the actuator motor, causing the valve
stem to move in the desired direction. Once the valve
stem reaches the end of travel, a shutoff force builds
up. When the force reaches its maximum, a lever within
the actuator trips a force sensor, which stops the
motor.

Air pressure from a pneumatic controller is applied to


the diaphragm of the actuator, which moves the piston
against the forces of the internal spring and the fluids.
The piston will move the valve plugs to a position
where the diaphragm pressure and the spring force
balance against the fluid forces. These fluid forces will
cause the operating ranges to shift from the nominal
spring range. Reducing the air pressure to the
diaphragm of the actuator allows the spring to return
the valve plug to its normal position.
For applications requiring stable, accurate control and
sequencing, the V-3000-8011, MP82, and MP84 are
available with a V-9502 Pneumatic Positioner. The
V-9502 Pneumatic Positioner will compensate for the
spring range shift, and the valve will operate within the
published range. Refer to the Operation section of the
V-9502 Pneumatic Valve Actuator Positioner Product
Bulletin (LIT-977265) for more details.
To ensure installed performance quality and optimal
maximum closeoff pressure when using the positioner,
the following spring ranges are recommended:
Normally Open Valve:

3 to 6 psig
(3 to 7 psig for MP82/MP84)

Normally Closed Valve:

9 to 13 psig

Three-Way Mixing Valve:

4 to 8 psig

Positioners are factory calibrated to match the nominal


spring range of the actuator and valve assembly.

VA-715x and VA-720x Series Electric Valve


Actuators
The VA-715x and VA-720x Series Actuators operate
on 24 VAC, and are available for on-off/floating control
action or proportional control. A reversible synchronous
motor and a magnetic clutch are used to accurately
position the valve. The actuator maintains position
even if power to the actuator is removed. The magnetic
clutch maintains a constant load at the end of travel,
which ensures tight valve shutoff and compensates for
seat wear. Refer to the appropriate electric valve
actuator literature in the for specifications and available
options.
Proportional models include an AUTO stroke
calibration feature that enables the actuator to redefine
the selected input signal and feedback proportionally
across the actual valve stroke. Initial application of a
power signal will drive the actuator and valve assembly

20

Field calibration of the force sensor is not required. The


actuator maintains the shutoff force even if power to
the controller is lost. Valve stem positioning can be
accomplished manually by turning the adjustment knob
on the lower right portion of the actuator. Rotating the
adjustment knob counterclockwise moves the valve
stem up. Refer to the appropriate electric valve
actuator literature in the for specifications and available
options.

M9116/M9220 Series Electric Actuators


The M9116/M9220 Series Actuators operate on
24 VAC or VDC power, and are available for use with
floating or proportional controllers. When coupled with
the M9000-500 Valve Mounting, the rotary motion of
this actuator is converted into linear motion that will
operate 1/2 through 2 in. VG7000 Series Valves.
A compression spring on the output shaft of the
mounting automatically compensates for seat wear.
On three-way valves, the preset spring load is applied
at both ends of travel. On loss of power, the spring
return M9220 Actuator returns to its normal position.
Refer to the appropriate electric actuator literature or
the M9000-500 Valve Linkage Kit for M9116 and
M9220 Series Electric Actuators Product Bulletin
(LIT-977352) in the for specifications and available
options.

VA-4233 Series Electric Actuators


The VA-4233 Series Electric Actuators operate on
24 VAC or VDC power, and are available for use with
on/off, floating, or proportional controllers. These
actuators incorporate a stepper motor to accurately
position the valve. In the event of a power failure, a
spring in the actuator automatically returns the valve to
the full stem-up position. All models feature a hand
crank for manual positioning of the valve, independent
of a power supply.
to the full stem-up position and then the full stem-down
position, and will store these positions in nonvolatile
memory (retains data when power is lost or removed).
The actuator will then drive to the position determined
by the applied control signal.

VG7000 Series Bronze Control Valves Product Bulletin

M100 Series Electric Actuators


The M100 Series Actuators operate on 24 VAC, and
are available for on-off/floating or proportional control.
A rack and pinion drive mechanism provides the linear
movement. The rack assembly contains a spring that
maintains valve closeoff when compressed by
overtravel of the actuator. On three-way valves, this
seating force is applied on both the up and the down
stroke. The actuator has an adjustable travel limit that
provides the desired overtravel. On loss of power, the
spring return actuator will return to its normal position.
Refer to the M100 Series Motor Actuator Product
Bulletin (LIT-2681059P) and/or the VG7000 Valve
Linkage for M100 Series Motor Actuators Technical
Bulletin (LIT-977355) in the for specifications and
available options.

Installation and Servicing


It is recommended that the VG7000 Series Valves be
mounted in an upright position in a conveniently
accessible location. Sufficient clearance must be
allowed for actuator removal. (Refer to the Dimensions
section for more details.) The valve must be piped with
the flow in the direction indicated by the arrow, so that
the plug seats against the flow.
On electrically actuated valve assemblies, input lines to
the actuator must be wired correctly for the valve to
move in the proper direction.
IMPORTANT: Protect the actuator from dripping
water, condensation, and other moisture. Water or
moisture could result in an electrical short, which
may damage or affect the operation of the actuator.
IMPORTANT: Do not cover the actuator with
thermal insulating material. High ambient
temperatures may damage the actuator, and a hot
water pipe, steam pipe, or other heat source may
overheat it.
Note: VG7000 Series Valves should not be used for
fluid service other than those indicated in the Technical
Specifications section.

VG7000 Series Bronze Control Valves Product Bulletin

IMPORTANT: Take care to prevent foreign material


such as weld slag, thread burrs, metal chips, and
scale from entering the piping system. This debris
can damage or severely impede the operation of the
valve by embedding itself in the seats, scoring the
valve, and ultimately resulting in seat leakage. If the
debris becomes embedded in the seats, subsequent
flushing and filtering of the piping system with the
valve installed does not remedy the problem.
Before servicing a VG7000 Series Bronze Control
Valve, please isolate or disconnect the pneumatic
supply or electrical power to the actuator, allow
sufficient clearance for actuator removal from the
valve, and note the following:

WARNING: Risk of Electric Shock.


Disconnect each of multiple power
supplies before making electrical
connections. More than one disconnect
may be required to completely de
energize equipment. Contact with
components carrying hazardous voltage
can cause electric shock and may result
in severe personal injury or death.

IMPORTANT: Make all wiring connections in


accordance with local, national, and regional
regulations. Do not exceed the electrical ratings of
the VG7000 Series Bronze Control Valve.

!
!

CAUTION: Risk of Property Damage.


Do not apply power to the system before
checking all wiring connections. Short
circuited or improperly connected wires
may result in permanent damage to the
equipment.
WARNING: Risk of Personal Injury.
Shut off the liquid supply and relieve
pressure in the line before servicing the
valve. Contents of liquid lines could be
under pressure and the release of liquid
under pressure may cause severe
personal injury.

21

Dimensions
Clearance Needed
for Actuator Mounting
and Removal

Valve + Actuator
C

Valve + Actuator
C

Inlet
Outlet

N.C.
(PDTC)

Fig:VG7000

N.O.
(PDTC)
A

Figure 3: Two-Way and Three-Way Valve Dimensions


Table 19: National Pipe Thread (Internal NPT) Valve Dimensions, in. (mm)1
Valve Size, in. (DN)

N.O., N.C., and


Three-Way

N.O.

N.C.

Three-Way

1/2 (DN15)

3 (76)

13/16 (21)

1-9/16 (39)

1-13/16 (46)

3/4 (DN20)

3-7/32 (81)

15/16 (24)

1-5/8 (41)

2-1/8 (54)

1 (DN25)

4-1/8 (104)

1-5/32 (29)

1-3/4 (44)

2-9/16 (65)

1-1/4 (DN32)

4-23/32 (119)

1-11/32 (34)

2 (51)

2-25/32 (70)

1-1/2 (DN40)

5-1/8 (130)

2-5/32 (55)

2-3/4 (70)

3-3/8 (85)

5-29/32 (150)

2-1/8 (53)

2-27/32 (72)

3-3/4 (95)

2 (DN50)
1.

22

See Table 23 for overall assembly height C and clearance D dimensions.

VG7000 Series Bronze Control Valves Product Bulletin

Fig:unionglobe

Figure 4: Two-Way Union Globe Valve Dimensions

Table 20: Two-Way Union Globe Valve Dimensions, in. (mm)1


E

1/2 (DN15) N.O./PDTC

Valve Size, in. (DN)

1-1/2 (38)

2-21/32 (68)

13/16 (20)

1/2 (DN15) N.C./PDTO

1-1/2 (38)

2-21/32 (68)

1-17/32 (39)

Sizes Greater than 1/2 in. (DN15) are Available in N.O./PDTC Only
3/4 (DN20) N.O./PDTC

1-9/16 (40)

3-3/32 (79)

15/16 (24)

1 (DN25) N.O./PDTC

2-1/16 (53)

4-1/32 (102)

1-5/32 (29)

1-1/4 (DN32) N.O./PDTC

2-3/8 (60)

4-19/32 (117)

1-11/32 (34)

1-1/2 (DN40) N.O./PDTC

2-9/16 (65)

4-27/32 (123)

2-5/32 (55)

See Table 23 for overall assembly height C and clearance D dimensions.

Fig:unionangle

1.

Figure 5: Two-Way Union Angle Valve Dimensions

VG7000 Series Bronze Control Valves Product Bulletin

23

Table 21: Two-Way Union Angle Valve Dimensions, in. (mm)1


Valve Size, in. (DN)

1/2 (DN15) N.O./PDTC

1-23/32 (44)

2-21/32 (68)

1-7/8 (48)

3/4 (DN20) N.O./PDTC

1-9/16 (40)

3-3/32 (79)

2-1/8 (54)

1 (DN25) N.O./PDTC

2-1/16 (53)

4-1/32 (102)

2-9/16 (65)

1-1/4 (DN32) N.O./PDTC

2-3/8 (60)

4-19/32 (117)

2-25/32 (70)

1-1/2 (DN40) N.O./PDTC

2-9/16 (65)

4-27/32 (123)

3-3/8 (85)

1.

See Table 23 for overall assembly height C and clearance D dimensions.

Fig:unionsweat

Figure 6: Union Sweat Valve Dimensions


Table 22: Union Sweat Valve Dimensions, in. (mm)1
Valve Size, in. (DN)

B
Two-Way N.O./
PDTC

Two-Way N.C./
PDTO

Three-Way
Mixing

4-3/16 (106)

13/16 (20)

1-17/32 (39)

2-17/32 (64)

1/2 (DN15), 1/2 in. Tubing

4-3/16 (106)

13/16 (20)

1-17/32 (39)

2-17/32 (64)

1/2 (DN15), 3/4 in. Tubing

4-25/32 (122)

13/16 (20)

1-17/32 (39)

2-17/32 (64)

3/4 (DN20)

5-1/16 (129)

15/16 (24)

1-9/16 (40)

3-1/4 (82)

1 (DN25)

6-3/32 (155)

1-5/32 (29)

1-3/4 (44)

3-23/32 (94)

1-1/4 (DN32)

7-9/32 (185)

1-11/32 (34)

2 (51)

4-3/32 (104)

1-1/2 (DN40)

8-19/32 (218)

2-5/32 (55)

2-3/4 (70)

4-29/32 (125)

2 (DN50)

9-7/16 (240)

2-1/8 (53)

2-27/32 (72)

5-19/32 (142)

1/2 (DN15), 3/8 in. Tubing

1.

24

See to Table 23 for overall assembly height C and clearance D dimensions.

VG7000 Series Bronze Control Valves Product Bulletin

Table 23: Valve Assembly Dimensions, in. (mm)


Actuator
Type

C1
1/2 in.
(DN15)

D1

3/4 in.
(DN20)

1 in.
(DN25)

1-1/4 in.
(DN32)

1-1/2 in.
(DN40)

2 in.
(DN50)

Brass Trim Valve Assemblies


V-3000-8011

4-3/4
(120)

4-3/4
(120)

5-31/32
(151)

5-7/8
(149)

5-13/16
(147)

6-3/16
(157)

3-9/16
(90)

V-3000-8003

5-11/32
(135)

5-11/32
(135)

6-9/16
(166)

6-19/32
(167)

6-13/32
(162)

6-13/16
(172)

3-9/16
(90)

V-3801-8001

4
(102)

4
(102)

---

---

---

---

2-3/8
(60)

MP82xx,
MP83xx

---

---

12-23/32
(323)

12-27/32
(326)

13-13/32
(341)

13-13/16
(351)

3-1/2
(89)

VA-4233

8
(203)

8
(203)

9-7/32
(234)

9-7/32
(234)

---

---

1-1/2
(38)

VA-715x

7-11/16
(195)

7-11/16
(195)

8-5/8
(219)

8-5/8
(219)

9-5/32
(233)

9-5/32
(233)

2-1/2
(64)

VA-720x

---

---

9-19/32
(244)

9-5/8
(244)

9-15/16
(252)

10-3/4
(273)

4-1/2
(114)

VA-802x

6-7/16
(164)

6-7/16
(164)

---

---

---

---

1-1/2
(38)

M9116,
M9220

14
(356)

14
(356)

15-7/32
(386)

15-7/32
(386)

15-1/16
(382)

15-15/32
(392)

---

10-13/16
(274)

10-13/16
(274)

12-1/32
(305)

12-1/32
(305)

11-7/8
(301)

12-1/4
(311)

---

M1xx

Stainless Steel Trim Valve Assemblies2


V-3000-8011

5-7/16
(138)

5-7/16
(138)

6
(152)

6-1/4
(158)

---

---

3-9/16
(90)

V-3000-8003

6-1/16
(153)

6-1/4
(158)

6-19/32
(167)

6-27/32
(173)

---

---

3-9/16
(90)

MP82xx

12-3/4
(324)

13-17/64
(337)

13-39/64
(346)

13-27/32
(352)

14-1/32
(356)

14-15/64
(361)

3-1/2
(89)

MP83xx

12-21/64
(313)

12-35/64
(319)

12-7/8
(327)

13-1/8
(333)

13-19/64
(338)

13-1/2
(343)

3-1/2
(89)

MP84xx

---

---

---

---

17-7/32
(437)

17-27/64
(443)

3-1/2
(89)

MP85xx

---

---

---

---

15-61/64
(405)

16-5/32
(410)

3-1/2
(89)

VA-4233

8-23/32
(221)

8-15/16
(227)

9-9/32
(236)

9-13/16
(249)

---

---

1-1/2
(38)

VA-715x

8-13/32
(214)

8-5/8
(219)

8-31/32
(228)

9-7/32
(234)

9-13/32
(239)

9-5/8
(244)

2-1/2
(64)

VA-720x

9-3/32
(231)

9-5/16
(236)

9-21/32
(245)

9-7/8
(251)

10-3/32
(256)

10-9/32
(261)

4-1/2
(114)

14-11/16
(373)

14-29/32
(378)

15-1/4
(387)

15-1/2
(393)

15-23/32
(399)

15-7/8
(403)

---

11-1/2
(292)

11-23/32
(297)

12-1/16
(306)

12-5/16
(312)

12-1/2
(318)

12-11/16
(322)

---

M9116,
M9220
M1xx
1.
2.

Dimension C is the overall height above the centerline of the valve body and dimension D is the clearance required for
actuator removal (as illustrated in Figure 3).
An extended bonnet comes as standard equipment on VG7000 Series Bronze Control Valves with stainless steel trim,
to allow for higher fluid temperatures (100 psig [689 kPa] saturated steam at 338F [170C]).

VG7000 Series Bronze Control Valves Product Bulletin

25

Repair Information

Maintenance and Accessories

If the VG7000 Series Bronze Control Valve fails to


operate within its specifications, see the Maintenance
and Accessories and Reconditioning Kits sections for a
list of repair parts and reconditioning kits available. For
a replacement valve, contact the nearest
Johnson Controls representative.

The maintenance parts available for the


VG7000 Series Valves are listed in Table 24. See
Table 25 for a list of available accessories.

Table 24: Maintenance Parts (Order Separately)


Code Number

Description

VG7000-6001

Ring Pack Packing Kits for Brass Trim Valves:


Single Pack for 1/4 in. Stem (1/2 or 3/4 in. Valves)
Kit Includes: two ring packs (U-cup with installed O-ring), one stem wiper, one insertion/
removal tool, one bullet, one grease tube, and one 3 in. (76 mm) strip of crocus cloth

VG7000-6002

VG7000-6003

Single Pack for 3/8 in. Stem (1 through 2 in. Valves)


Kit includes: two ring packs (U-cup with installed O-ring), one stem wiper, one stem guide, one
insertion/removal tool, one sleeve packing installer, one grease tube, and one 3 in. (76 mm)
strip of crocus cloth
Ring Pack Packing Kits for Brass Trim Valves:
10 Pack for 1/4 in. Stem (1/2 or 3/4 in. Valves)
Kit Includes: twenty ring packs (U-cup with installed O-ring), ten stem guides, one insertion/
removal tool, one bullet, two grease tubes, and one 24 in. (610 mm) strip of crocus cloth

VG7000-6004

10 Pack for 3/8 in. Stem (1 through 2 in. Valves)


Kit includes: twenty ring packs (U-cup with installed O-ring), ten stem wipers, ten stem guides,
one insertion/removal tool, one sleeve packing installer, two grease tubes, and a 24 in. (610
mm) strip of crocus cloth

VG7000-6011

PTFE V-Ring Packing Kits for Stainless Steel Trim Valves:


Single Pack for 1/4 in. Stem, SS Trim (1/2 or 3/4 in. Valves)
Kit includes: two Teflon V-rings, one rubber V-ring, two Teflon stem wipers, one Teflon stem
guide, one Teflon bushing, one steel washer, one spring, one insertion/removal tool, one
bullet, one grease tube, and one 3 in. (76 mm) strip of crocus cloth

VG7000-6012

Single Pack for 3/8 in. Stem, SS Trim (1 through 2 in. Valves)
Kit includes: two Teflon V-rings, one rubber V-ring, two Teflon stem wipers, one Teflon stem
guide, one Teflon bushing, one steel washer, one spring, one insertion/removal tool, one
sleeve packing installer, one grease tube, and one 3 in. (76 mm) strip of crocus cloth

26

VG7000 Series Bronze Control Valves Product Bulletin

Table 25: Accessories (Order Separately)1


Code Number

Description

---

For specific actuator code numbers, refer to appropriate product bulletins.

---

For mounting and linkage kits, refer to Tables 6, 7, 8, and 9 in this bulletin.

EP-8000-1

EP Transducer, Low Volume, 0.5 to 9 VDC

EP-8000-2

EP Transducer, High Volume, 0.25 to 9.5 VDC

EP-8000-3

EP Transducer, Low Volume, 4 to 20 mA DC

EP-8000-4

EP Transducer, High Volume, 4 to 20 mA DC

EP-8000-101

EP-8000 Electro-Pneumatic Transducer Mounting Kit

R-3710

0.007 in. Restrictor (Required for Low Volume EP-8000 Models)

A-4000-1037

Inline Air Filter (Required for all EP-8000 Models)

JC 5361

Hypodermic Needle Test Probe Assembly

G-2010

0 to 30 psig (0 to 207 kPa) Gauge

VA-8000-102

Valve Position Indicator for Electrically Actuated Valves with VA-805x Actuators Only

VG7000-1016

Bonnet Adaptor for V-3000 Style Linkages on 1 through 2 in. VG7000 Series Valves
(Required when Converting from an M100 Series Actuator to an M9x16, VA-4233, VA-715x,
or VA-720x Series Actuator)

V-9502-90
V-9502-91

Positioners for V-3000-8001 and V-3000-8011:


Pneumatic Positioner (Less Spring) for V-3000-8011
Pneumatic Positioner (Less Spring) for V-3000-8001

V-9502-6801
V-9502-6802
V-9502-6801
V-9502-6802
V-9502-6801
V-9502-6803

Positioner Feedback Springs for V-3000-8001 and V-3000-8011:


5/16 in. (8 mm) Stroke for 1/2 or 3/4 in. Valve 3 psig (21 kPa) Span
5/16 In. (8 mm) Stroke for 1/2 or 3/4 in. Valve 8 psig (55 kPa) Span
1/2 in. (13 mm) Stroke for 1 or 1-1/4 in. Valve 5 psig (34 kPa) Span
1/2 in. (13 mm) Stroke for 1 or 1-1/4 in. Valve 12 psig (83 kPa) Span
3/4 in. (19 mm) Stroke for 1-1/2 or 2 in. Valve 10 psig (69 kPa) Span
3/4 in. (19 mm) Stroke for 1-1/2 or 2 in. Valve 4 psig (28 kPa) Span

V-9502-95
MP8000-6002
EPP-1000-8
MP8000-6003

Positioners and Positioner Accessories for MP8000 Series Actuators:


Pneumatic Positioner (Less Spring and Mounting Hardware)
V-9502 Pneumatic Positioner Mounting Kit with Springs
Electro-Pneumatic Positioner (Less Mounting Hardware)
EPP-1000 Electro-Pneumatic Positioner Mounting Kit

V-9502-76
V-9502-8100
V-9502-8102
V-9502-8106

Positioner and Feedback Springs for V-400 and V-500 Actuators:


Pneumatic Positioner (Less Spring)
5/16 in. (8 mm) Stroke for 1/2 or 3/4 in. Valve Adjustable 3 to 12 psig (21 to 83 kPa) Span
1/2 in. (13 mm) Stroke for 1 or 1-1/4 in. Valve Adjustable 3 to 12 psig (21 to 83 kPa) Span
3/4 in. (19 mm) Stroke for 1-1/2 or 2 in. Valve Adjustable 3 to 12 psig (21 to 83 kPa) Span

1.

Positioner accessory kits include positioner and all the appropriate mounting hardware, excluding the positioner feedback
spring that must be ordered separately.

VG7000 Series Bronze Control Valves Product Bulletin

27

Reconditioning Kits
Table 26: Ordering Data VG7000 Series Reconditioning Kits
V G

Valve Global

1 2 7
3

Product Family

7 = Cast Bronze

Body Type

2 = Two-Way, Normally Open/Push-Down-to-Close

4 = Two-Way, Normally Closed/Push-Down-to-Open


5 = Two-Way Angle, Normally Open/Push-Down-to-Close
8 = Three-Way Mixing
K

Reconditioning

K = Inner Valve Reconditioning Kits

Kits

(Includes: bonnet, bonnet nut, packing, stem, plug, disk, and seat; replaceable
seat is available for stainless steel trim valves only.)

Trim and Flow

1 = Brass Equal Percentage (All Two-Way and 1/2 in. Three-Way)

Characteristic

2 = Brass Linear (Two-Way Union Angle and All Three-Way)


3 = Stainless Steel Equal Percentage (Two-Way Only)
4 = Stainless Steel Linear (Three-Way Only)

Size and

C = 1/2 in., 0.73 Cv (0.63 Kv)

Cv (Kv)

E = 1/2 in., 1.8 Cv (1.6 Kv)


G = 1/2 in., 4.6 Cv (4.0 Kv)
L = 3/4 in., 7.3 Cv (6.3 Kv)
N = 1 in., 11.6 Cv (10.0 Kv)
P = 1-1/4 in., 18.5 Cv (16.0 Kv)
R = 1-1/2 in., 28.9 Cv (25.0 Kv)
S = 2 in., 46.2 Cv (40.0 Kv)

Stem Type

T = Standard Threaded Stem (All Except V-3801, V-500, MP84, VA-8x2x)


S = Slotted Stem and Small Bonnet (Factory-Mounted V-3801, VA-8x2x) Only)
L = Large Threaded Stem (Factory-Mounted V-500 Only)
M = Large Threaded Stem (Factory-Mounted MP84 Only)

Optional

+ = Lower Body Option (For 1-1/2 and 2 in. Bodies Only)

Lower Body

(Leave Fields 9 and 10 blank for 1/2 through 1-1/4 in. kits and for 1-1/2 and 2
in. kits without lower body.)

N.C. Valve

W = Two-Way Bottom Cap

10

Bottom Cap

(For 1-1/2 and 2 in. valves, it is recommended that a new bottom cap is ordered
with the reconditioning kit.)

Three-Way

4 = NPT

10

Lower Body

(For 1-1/2 and 2 in. valves, it is recommended that a lower body with matching
end connection is ordered with the reconditioning kit.)

1 2 3

4 5 6 7 8 9 10

V G 7

4 K 1 R T + 4

Reconditioning Kit

28

= Field

Example: Cast bronze valve, two-way, normally closed/push-down-to-open,


brass trim, equal percentage, 1-1/2 in., 28.9 Cv, standard threaded stem, with a
three-way lower body.

1-1/2 or 2 in. Bottom Cap/


Lower Body

VG7000 Series Bronze Control Valves Product Bulletin

The reconditioning kits for VG7000 Series Valves


include all the components necessary to return a valve
to near new condition. These kits are available
according to the convenient features and options
format shown in Table 26. A descriptive list of the
components in each kit is given below. Note that
1-1/2 and 2 in. two-way N.C. and three-way valves
incorporate a stem guide in the bottom body of the
valve.
The stem guide is integral for N.C./PDTO valves and
the lower body for three-way valves. Depending on the
wear condition of this part, it may or may not need to be
replaced. While replacement is always recommended,
these parts are available as an optional component
included in the kit or ordered separately. The code
numbers for these parts are listed in Table 27.

For N.C./PDTO and three-way valves with stainless


steel trim, the kit contains:

stem and plug assembly

stainless steel seat (two for three-way valves)

all packing components

bonnet

bottom cap/lower body (optional for 1-1/2 and 2 in.


valves only)

Table 27: Lower Body Kits

For N.O./PDTC valves with brass trim, the kit contains


the bonnet, packing, and stem and plug assembly.
For N.C./PDTO and three-way valves with brass trim,
the kit contains:

Code Number

Valve Type

End
Connection

VG7000-6101

1-1/2 in. Brass,


N.C./PDTO

Bottom Cap

VG7000-6105

1-1/2 in. Brass,


Three-Way

NPT

VG7000-6106

2 in. Brass,
N.C./PDTO

Bottom Cap

VG7000-6110

2 in. Brass,
Three-Way

NPT

VG7000-6111

1-1/2 in. Stainless


Steel, N.C./PDTO

Bottom Cap

stem and plug assembly

all packing components

bonnet

VG7000-6115

1-1/2 in. Stainless


Steel, Three-Way

NPT

bottom cap/lower body (optional for 1-1/2 and 2 in.


valves only)

VG7000-6116

2 in. Stainless
Steel, N.C./PDTO

Bottom Cap

VG7000-6120

2 in. Stainless
Steel, Three-Way

NPT

For N.O./PDTC valves with stainless steel trim, the kit


contains:

preassembled bonnet, packing, and stem and plug


assembly

stainless steel seat

Technical Specifications
VG7000 Series Bronze Control Valves1 (Part 1 of 3)
Hot Water, Chilled Water, 50/50 Glycol Solutions, or Steam for HVAC
Systems (Fluid Group 1 According to 67/548/EEC)

Service2
Valve Body Size/Cv (kv)

Valve Stroke

1/2 in.

0.73 (0.63), 1.8 (1.6), and 4.6 (4.0)

3/4 in.

7.3 (6.3)

1 in.

11.6 (10)

1-1/4 in.

18.5 (16)

1-1/2 in.

28.9 (25)

2 in.

46.2 (40)
5/16 in. (8 mm) for 1/2 or 3/4 in. Valves
1/2 in. (13 mm) for 1 and 1-1/4 in. Valves
3/4 in. (19 mm) for 1-1/2 and 2 in. Valves

Valve Body Rating

Meets requirements of ANSI B16.15, Class 250 (EN 12360).

VG7000 Series Bronze Control Valves Product Bulletin

29

VG7000 Series Bronze Control Valves1 (Part 2 of 3)


Valve Ambient Operating
Temperature Limits
Valve Assembly Maximum
Allowable Pressure/
Temperature

35 to 150F (2 to 65C)
Steam

Brass Trim: 35 psig (241 kPa) Saturated Steam at 281F (138C)


SS Trim: 100 psig (690 kPa) Saturated Steam at 338F (170C)

Water

Brass Trim: 400 psig (2,756 kPa) up to 150F (66C), Decreasing to


365 psig (2,515 kPa) at 248F (120C)
SS Trim: 400 psig (2,756 kPa) up to 150F (66C), Decreasing to
308 psig (2,122 kPa) at 338F (170C)

Leakage
Inherent Flow Characteristics

Brass Trim

0.01% of Maximum Flow per ANSI/FCI 70-2, Class 4

SS Trim

0.05% of Maximum Flow

Two-Way
Valves

Equal Percentage

Three-Way
Mixing
Valves

Linear

Rangeability3

25:1 for All Sizes (EN 60534-2-4)

Spring Range Pneumatic


Actuators

3 to 6 psig (21 to 41 kPa) for All Except MP8000;


3 to 7 psig (21 to 48 kPa) for MP8000 Only;
4 to 8 psig (28 to 55 kPa);
9 to 13 psig (62 to 90 kPa)

Maximum Recommended
Operating Pressure Drop

Steam

Brass Trim: 15 psig (103 kPa) for All Valve Sizes

Water

Brass and SS Trim: 35 psig (241 kPa) for 1/2 through 1-1/4 in. Valves;
30 psig (207 kPa) for 1-1/2 and 2 in. Valves

SS Trim: 100 psig (690 kPa) for All Valve Sizes

Maximum Actuator Supply


Pressure (Pneumatically
Actuated Valves Only)

25 psig (172 kPa) Maximum

Materials

Body: Cast Bronze


Bonnet: Brass
Brass Trim

Stem: Stainless Steel


Plug: Brass
Seat: Brass Against Molded Elastomeric Disk
Packing: Self-Adjusting Ethylene Propylene Rubber (EPR) Ring Pack
U-Cups

SS Trim

Stem: Stainless Steel


Plug: Stainless Steel
Seat: Stainless Steel
Packing: Spring Loaded Polytetrafluoroethylene (PTFE) and
Elastomer V-Rings

30

VG7000 Series Bronze Control Valves Product Bulletin

VG7000 Series Bronze Control Valves1 (Part 3 of 3)


Valve Fluid Operating
Temperature Limits

Brass Trim
Valve with
Pneumatic
Actuator

For V-3801-8001 and V-3000-8003 Actuators:


35 to 248F (2 to 120C) Water; 15 psig (103 kPa) Saturated Steam

Brass Trim
Valve with
Electric
Actuator

For VA-8x2x Actuators:


195F (91C) Maximum Water; Actuators are not rated for steam.

For MP82 and V-3000-8011 Actuators:


35 to 284F (2 to 140C) Water; 38 psig (262 kPa) Saturated Steam

For VA-4233-xGx-2 Actuators:


35 to 250F (2 to 121C) Water; 15 psig (103 kPa) Saturated Steam
For All Other Electric Actuators:
35 to 284F (2 to 140C) Water; 38 psig (262 kPa) Saturated Steam

SS Trim
Valve with
Pneumatic
Actuator

All Pneumatic Actuators:


35 to 338F (2 to 170C) Water; 100 psig (690 kPa) Saturated Steam

SS Trim
Valve with
Electric
Actuator

For VA-4233-xGx-2 Actuators:


35 to 250F (2 to 121C) Water; 15 psig (103 kPa) Saturated Steam

Actuator Ambient Operating


Temperature Limits

Compliance

1.
2.
3.

For All Other Electric Actuators:


35 to 338F (2 to 170C) Water; 100 psig (690 kPa) Saturated Steam
For M9116/M9220 Series Electric Actuators:
The maximum ambient operating temperature is limited to 110F (43C)
for fluid operating temperatures greater than 285F (141C).
For All Other Actuators:
Refer to the appropriate actuator or linkage kit product bulletin. Ambient
operating temperature or other service limitations vary by selected
actuator.

1/2, 3/4, and


1 in. Valves

Pressure Equipment Directive (PED) 97/23/EC:


Paragraph 3, Comma 3 (CE Marking is not applicable.)

1-1/4, 1-1/2,
and 2 in.
Valves

Pressure Equipment Directive (PED) 97/23/EC:


Category 1, Mod. A (Subject to CE Marking)

For models and ordering data, see Table 2, Table 3, and Table 4.
For maximum closeoff pressures, see Table 11 through Table 16.
For accessories (order separate), see Table 25.
Proper water treatment is recommended; refer to VDI 2035 Standard.
Rangeability is defined as the ratio of maximum flow to minimum controllable flow.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

VG7000 Series Bronze Control Valves Product Bulletin


Published in U.S.A.

31
www.johnsoncontrols.com

Code No. LIT-1900006


Issued July 1, 2006

A99B Series

Temperature Sensor
Description

Features

The A99B Series Temperature Sensors are


passive PTC (Positive Temperature
Coefficient) sensors. The A99B sensors are
splashproof and are designed to measure
temperature in a variety of refrigeration
applications. Several accessories allow easy
tailoring of the temperature sensor to various
mounting configurations.

Applications include temperature sensing for


freezers and coolers, as well as in defrost
termination sensing, space and return air
temperature sensing, and condenser fan
cycling.

variety of lead lengths available to


encompass most application requirements
and simplify wiring sensors
an assortment of mounting hardware
provides configurations for many
applications
exceptional accuracy of sensing element
provides excellent performance in a wide
variety of control applications
stainless steel sensing bulb allows use in
more applications than other types of bulbs
without corrosion
lead length may be extended up to 800 ft

A99B Temperature Sensors

Selection Chart

Applications

Code Number

Description

A99BA-200C

PTC Silicon Sensor with Shielded Cable;


Cable length 6-1/2 ft (2 m);
Range: -40 to 212F (-40 to 100C)

The A99B temperature sensor line offers an economical solution for a


wide variety of temperature sensing needs in refrigeration and HVAC
applications.

A99BB-25C

PTC Silicon Sensor with PVC Cable;


Cable length 9-3/4 in. (0.25 m);
Range: -40 to 212F (-40 to 100C)

Typical temperature sensing applications and environments include:

freezers
display cases
walk-in coolers
reach-in coolers
defrost termination temperature sensing
condenser fan cycling
space and return air temperature sensing
outdoor air sensing
process cooling and heating

A99BB-200C

PTC Silicon Sensor with PVC Cable;


Cable length 6-1/2 ft (2 m);
Range: -40 to 212F (-40 to 100C)

A99BB-300C

PTC Silicon Sensor with PVC Cable;


Cable length 9-3/4 ft (3 m);
Range: -40 to 212F (-40 to 100C)

A99BB-500C

PTC Silicon Sensor with PVC Cable;


Cable length 16-3/8 ft (5 m);
Range: -40 to 212F (-40 to 100C)

A99BB-600C

PTC Silicon Sensor with PVC Cable;


Cable length 19-1/2 ft (6 m);
Range: -40 to 212F (-40 to 100C)

Technical Specifications

A99BC-25C

PTC Silicon Sensor with High Temperature Silicon Cable;


Cable length 9-3/4 in. (0.25 m);
Range: -40 to 248F (-40 to 120C)

Sensing Range

PTC Silicon Sensor with High Temperature Silicon Cable;


Cable length 9-3/4 ft (3 m);
Range: -40 to 248F (-40 to 120C)

Reference Resistance

1035 ohms at 77F (25C)

Accuracy

PTC Silicon Sensor with High Temperature Silicon Cable;


Cable length 16-3/8 ft (5 m);
Range: -40 to 248F (-40 to 120C)

0.9F ( 0.5C)
between 5 and 167F (-15 and 75C)

Sensor Construction

Stainless Steel Probe

Sensor Lead
Wire Insulation

A99BA

Shielded PVC Cable

A99BB

PVC Cable

A99BC

High Temperature Silicon Cable

A99BC-300C

A99BC-500C

A99BC-1500C

PTC Silicon Sensor with High Temperature Silicon Cable;


Cable length 49 ft (15 m);
Range: -40 to 248F (-40 to 120C)

Accessories
Code Number

Description

A99-CLP-1

Surface Mounting Clip for the A99B Temperature Sensor

ADP11A-600R

1/2 in. diameter EMT Conduit Adapter (box of 10) for use
with BOX10A-600R

BOX10A-600R

PVC Enclosure

SHL10A-600R

Sun Shield for Single Sensor

SHL10A-603R

Sun Shield for Two Sensors

WEL11A-601R

Immersion Well

A99B Series Temperature Sensor


A99BA
A99BB

-40 to 212F (-40 to 100C)

A99BC

-40 to 248F (-40 to 120C)

Lead Wire Gauge

22 AWG

Maximum Allowable
Bulb Temperature

257F (125C)

Ambient
Operating
Conditions

A99BA
A99BB

-40 to 212F (-40 to 100C);


0 to 100% RH, Condensing

A99BC

-40 to 248F (-40 to 120C);


0 to 100% RH, Condensing

Ambient
Storage
Conditions

A99BA
A99BB

40 to 221F (-40 to 105C);


0 to 100% RH, Condensing

A99BC

-40 to 266F (-40 to 130C);


0 to 100% RH, Condensing

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 1

Code No. LIT-1922470


Issued July 1, 2006

Y350R

Power Module
Description

Features

The Y350R Power Module is used to supply


Class 2, unfiltered 24 VDC power to
System 350 controls.

5-pin, plug-together connector


surface or DIN rail mounting

Application
Use to provide unfiltered 24 VDC power to
System 350 Controls.
Module
Connector

Module
Connector

Selection Chart
Code Number

Desciption

Y350R-1C

Y350 Power Module

240 VAC

COM

120 VAC

Power Input Terminals

y350pow.eps

Y350R

Interior of Y350R

Technical Specifications

0.1 45 Mounting Slot


3.6 8 For #6 Screws
0.5
13

Y350R Power Module


Case and Cover Material

NEMA 1, high-impact thermoplastic

Input Voltage

120/240 VAC 50/60 Hz

Output Voltage

Class 2, 24 VDC unfiltered,


10 VA maximum

Ambient Temperature Operating

-30 to 150F (-34 to 66C)

Shipping
Humidity

5 .00
127

2.94
75

-40 to 185F (-40 to 85C)

Y350

0 to 95% RH non-condensing

1.56
40

0 .42
11

2 .40
61

D IN Ra il
M o u nt

1 .20
31

0 .85
22

0 .8 75 Conduit
22 Hole

accesdim.eps

2.40
61

Y350R Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 1

FANs 125, 121, 930, 930.5


Product/Technical Bulletin A99
Issue Date 0699

A99B Series Temperature Sensors

The A99B Series Temperature Sensors are passive


PTC (Positive Temperature Coefficient) sensors.
The A99B sensors are splashproof and are
designed to measure temperature in a variety of
refrigeration applications. Several accessories allow
easy tailoring of the temperature sensor to various
mounting configurations.
Applications include temperature sensing for
freezers and coolers, as well as in defrost
termination sensing, space and return air
temperature sensing, and condenser fan cycling.

Figure 1: A99B Temperature Sensors

Features and Benefits


Variety of Lead Lengths

Encompasses most application requirements


and simplifies wiring sensors

Assortment of Mounting
Hardware Available

Provides configuration for many


applicationscustomizable

Very Accurate Sensing


Element

Provides excellent performance in a wide


variety of control applications

Stainless Steel Sensor Bulb

Allows use in more applications than other


types of bulbs; no corrosion

1999 Johnson Controls, Inc.


Part No. 24-7664-1636, Rev.
Code No. LIT-125186

1
www.johnsoncontrols.com

A pplication Overview
IMPORTANT:

All A99B Series Sensors are


designed for use only with
operating controls. Where an
operating control failure would
result in personal injury and/or
loss of property, it is the
responsibility of the installer to
add devices (safety, limit controls)
or systems (alarm, supervisory)
that protect against, or warn of,
control failure.

freezers

display cases

walk-in coolers

reach-in coolers

defrost termination temperature sensing

condenser fan cycling

space and return air temperature sensing

outdoor air sensing

process cooling and heating

Sensor

Sensor

Sensor

To Controller

Figure 2: 4-Sensor Averaging Wiring

The A99B temperature sensor line offers an


economical solution for a wide variety of
temperature sensing needs in refrigeration and
HVAC applications. Typical temperature sensing
applications and environments include:

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

To Controller

Figure 3: 9-Sensor Averaging Wiring


Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

Sensor

S ensor Temperature Averaging


Multiple sensors may be wired in a series parallel
arrangement to provide an average temperature
reading in an area when one sensor cannot provide
a representative temperature reading. This can be
accomplished with 4, 9, 16, etc., (22, 32, 42, etc.)
sensors.
In a series parallel arrangement, there must always
be the same number of parallel-connected sensors
as there are series connected sensors.
In Figures 2-4, each parallel leg is represented as a
column of sensors and each series leg as a row of
sensors.

To Controller

Figure 4: 16-Sensor Averaging Wiring


2

A99B Series Temperature Sensors Product/Technical Bulletin

D imensions

O peration
The A99B sensor incorporates a PTC silicon sensing
element whose resistance increases with an increase in
temperature. The sensor has a reference resistance of
1035 ohms at 77F (25C). Each element is calibrated
according to a standard graph, as shown in Table 2.

1/4 (6)

2 (50)

The A99B series sensors are typically used with


Johnson Controls/PENN System 350 controls, MR
Defrost controls MS Multi-Stage controls, and A419
Electronic Temperature controls.

Figure 5: A99B Sensor, in. (mm)

A ccessories
A99B series accessories include the following:
9 1/8
(229)

1 11/16
(42)

1 3/4
(44)

1 3/8
(35)

The A99B sensors can also be used with


Johnson Controls System 27 NOVA; A255 fan speed
control modules; and R78, DX-9100, XP-9102, XPA-4x1,
and XPA-8x1 products.

M ounting
Sun Shield
SHL10A-603R

4 1/2
(113.5)

Mounting Considerations

4 5/16
(110)
EMT
Conduit
Adapter
1/2
(13) ADP11A-600R

1
(25.4)

1/4 (6)

1
(25.4)

The A99B sensor may be mounted in virtually any


position. To ensure proper operation of the A99B Series
sensors, observe the following guidelines:

PVC Enclosure
BOX10A-600R

4 3/4
(119)

7/8
(23)

3
(76)

Dia.
3/8
(9.3)

Mount sensors in areas where they are exposed to


representative temperature conditions and sufficient
air mixing. Avoid mounting the sensors where air
stratification exists.

Avoid areas subject to excessive mechanical


vibration or electrical noise.

For outdoor applications, avoid areas where the


sensor will be exposed to direct sunlight because
this causes the sensor to read a higher temperature.
The north side of the building is preferred for outdoor
sensors. If not possible, install a sun shield.

Use a thermally conductive paste where appropriate


to improve the thermal contact with the sensor.

Do not subject silicon cable (A99BC) to any siliconbased fluids, as this will degrade the cable.

Surface Mount Clip


A99-CLP-1

Figure 6: Available Accessories, in. (mm)

A99B Series Temperature Sensors Product/Technical Bulletin

Mounting Using an Immersion Well

Mounting with a PVC Enclosure

1. Select the mounting location in the pipe line.


A 1/2 in., 14 NPT, opening is required to
properly install the immersion well (WEL11A601R). The pipes diameter must be greater
than the length of the well probe.

The PVC enclosure can be mounted in a variety of


ways. See Figure 6 for mounting dimensions. When
mounting the PVC enclosure, refer to the Mounting
Considerations section, as well as the following:

To minimize false readings caused by air movement


through the conduit hole, seal that part of the
enclosure after the sensor has been inserted.

If a conduit connection is required, snap the conduit


adapter into the bottom opening of the enclosure
and tighten the adapters set screw.

2. Insert an appropriate amount of thermally


conductive paste in the well.
3. Install the immersion well. Tighten hex nut
securely using a wrench.
Tighten
with Wrench

1. Loosen the two PVC enclosure screws and remove


the front plate.

1/2 inch 14 NPT


Opening
Sensor
Clip
Front
Plate
PVC Enclosure
Screws

Figure 7: Installing the Immersion Well


4. Using a straight slot screwdriver, loosen the set
screw at top of the immersion well.
5. Thread the spring, then the bushing, onto the
sensor lead.

Sensor

Figure 9: PVC Enclosure


2. Thread the sensor through the bottom opening and
snap the sensor in the sensor clip inside the PVC
enclosure.
3. Replace the front plate on the PVC enclosure and
firmly tighten the screws.
Figure 8: Insert Sensor, Spring, and Bushing
6. Insert sensor, spring, and bushing into well, so
that at least one-half of the bushing is inserted
into the well, as shown in Figure 8 (bushing will
compress spring).
7. Tighten the set screw against the bushing.

A99B Series Temperature Sensors Product/Technical Bulletin

W iring
!

C heckout Procedure

WARNING: Shock Hazard. Disconnect all


power to the controller that the
sensor is connected to before
wiring or servicing.

Troubleshooting

For wiring, follow the instructions below:

Make sure all wiring conforms to the National


Electric Code and local regulations.

Run high and low voltage wiring in separate


conduits. For applications in critical industrial
environments, use a sensor with a shielded
cable (A99BA).

If wire is added to the sensor leads, additional


resistance may affect the sensor reading.
Longer wires increase resistance, which causes
a shift in the sensor temperature reading.
Note:

At the wire lengths listed in Table 1, the


error in the sensed temperature is less
than 1F (0.5C).

Table 1: Maximum Sensor Wire Lengths


(for less than 1F error)
Wire Gauge

Before applying power, make sure installation and wiring


connections are according to job specifications. After
necessary adjustments and electrical connections have
been made, operate the system and observe at least
three complete cycles before leaving the installation.

Wire Length

AWG

Feet

Meters

14 AWG

800

244

16 AWG)

500

152

18 AWG

310

94

20 AWG

200

61

22 AWG

124

38

Check the sensor for proper resistance:


1. Disconnect the sensor from the control.
2. Take a temperature reading at the sensor location.
Be sure to let the thermometer stabilize before
taking a reading.
3. Use the temperature reading from Step 2 to
determine the expected sensor resistance from
Table 2.
4. Using an ohmmeter, measure the actual resistance
across the two sensor leads.
5. Compare the expected resistance to the actual
resistance.
6. If the sensor's actual resistance deviates
substantially from the expected resistance found in
Table 2, replace the sensor.

Shielded Cable Models (A99BA) Only: For all


controls, including the Johnson Controls/PENN
System 350, MR, MS, and A419, connect the
sensor cable shield to the controller per the
controllers instructions.

A99B Series Temperature Sensors Product/Technical Bulletin

Temperature (F)

Table 2: Resistance vs. Temperature


260
240
220
200
180
160
140
120
100
80
60
40
20
0
-20
-40
500

700

900

F (C)

Resistance
in Ohms

F (C)

Resistance
in Ohms

-40 (-40)

613

113 (45)

1195

-31 (-35)

640

122 (50)

1237

-22 (-30)

668

131 (55)

1279

-13 (-25)

697

140 (60)

1323

-4 (-20)

727

149 (65)

1368

5 (-15)

758

158 (70)

1413

14 (-10)

789

167 (75)

1459

23 (-5)

822

176 (80)

1506

32 (0)

855

185 (85)

1554

41 (5)

889

194 (90)

1602

50 (10)

924

203 (95)

1652

59 (15)

960

212 (100)

1702

68 (20)

997

221 (105)

1753

77 (25)

1035

230 (110)

1804

86 (30)

1074

239 (115)

1856

95 (35)

1113

248 (120)

1908

104 (40)

1153

1100 1300 1500 1700 1900 2100

Resistance in Ohms

Figure 10: Resistance Scale for


Fahrenheit Temperatures
120

Temperature (C)

100
80
60
40
20
0
-20
-40
500

700

900

1100 1300 1500 1700 1900 2100

Resistance in Ohms

Sensor accuracy is within 0.9F (0.5C) between


5 and 167F (-15 and 75C). Tolerance increases at
temperatures outside this range, as shown in Figure 12.

Figure 11: Resistance Scale for


Celsius Temperatures

Error from Nominal F (C)

2.7 (1.50)
1.8 (1.00)
0.9 (0.50)
0.00
-0.9 (-0.50)
-1.8 (-1.00)
-2.7 (-1.50)
-40
-4
(-40) (-20)

32
(0)

68
(20)

104
(40)

140
(60)

176 212 248


(80) (100) (120)

Temperature F (C)

Figure 12: Sensor Accuracy

A99B Series Temperature Sensors Product/Technical Bulletin

R epairs and Replacement


Field repairs or calibration must not be made.
For replacement sensors, contact your nearest
Johnson Controls/PENN representative.

When contacting the supplier, state the model number of


the sensor. The sensor model is printed on the yellow
label wrapped around the sensor cable.

O rdering Information
Table 3: Sensors
Product
Code Number

Description

A99BA-200C

PTC Silicon Sensor with Shielded Cable; Cable length 6-1/2 ft (2 m); Range: -40 to 212F (-40 to 100C)

A99BB-25C

PTC Silicon Sensor with PVC Cable; Cable length 9-3/4 in. (0.25 m); Range: -40 to 212F (-40 to 100C)

A99BB-200C

PTC Silicon Sensor with PVC Cable; Cable length 6-1/2 ft (2 m); Range: -40 to 212F (-40 to 100C)

A99BB-200D

PTC Silicon Sensor with PVC Cable Bulk Pack; contains 100 A99BB-200 sensors.
Individual sensor cable length 6-1/2 ft (2 m); Range: -40 to 212F (-40 to 100C)

A99BB-300C

PTC Silicon Sensor with PVC Cable; Cable length 9-3/4 ft (3 m); Range: -40 to 212F (-40 to 100C)

A99BB-500C

PTC Silicon Sensor with PVC Cable; Cable length 16-3/8 ft (5 m); Range: -40 to 212F (-40 to 100C)

A99BB-600C

PTC Silicon Sensor with PVC Cable; Cable length 19-1/2 ft (6 m); Range: -40 to 212F (-40 to 100C)

A99BC-25C

PTC Silicon Sensor with High Temperature Silicon Cable


Cable length 9-3/4 in. (0.25 m); Range: -40 to 248F (-40 to 120C)

A99BC-300C

PTC Silicon Sensor with High Temperature Silicon Cable


Cable length 9-3/4 ft (3 m); Range: -40 to 248F (-40 to 120C)

A99BC-1500C

PTC Silicon Sensor with High Temperature Silicon Cable


Cable length 49 ft (15 m); Range: -40 to 248F (-40 to 120C)

Table 4: Accessories (See Figure 6 for illustration of accessories.)


Product
Code Number

Description

A99-CLP-1

Surface Mounting Clip for the A99B Temperature Sensor

ADP11A-600R

1/2 in. diameter EMT Conduit Adapter (box of 10) for use with BOX10A-600R

BOX10A-600R

PVC Enclosure

SHL10A-603R

Sun Shield

WEL11A-601R

Immersion Well

A99B Series Temperature Sensors Product/Technical Bulletin

S pecifications
Product
Sensing Range
Reference Resistance
Accuracy
Sensor Construction

A99B Series Silicon Temperature Sensors


Model A99BA and A99BB: -40 to 212F (-40 to 100C)
Model A99BC:
-40 to 248F (-40 to 120C)
1035 ohms at 77F (25C)
0.9F ( 0.5C) between 5 and 167F (-15 and 75C). See Figure 12 for accuracy outside of
this range.
Probe: Stainless Steel

Sensor Lead Wire


Insulation

Model A99BA:
Model A99BB:
Model A99BC:

Lead Wire Gauge

22 AWG

Shielded PVC Cable


PVC Cable
High Temperature Silicon Cable

Ambient Operating
Conditions

Model A99BA and A99BB: -40 to 212F (-40 to 100C); 0 to 100% RH, Condensing
Model A99BC:
-40 to 248F (-40 to 120C); 0 to 100% RH, Condensing

Ambient Storage
Conditions

Model A99BA and A99BB: -40 to 221F (-40 to 105C); 0 to 100% RH, Condensing
Model A99BC:
-40 to 266F (-40 to 130C); 0 to 100% RH, Condensing

Shipping Weight

1.4 oz (41 g) for 6 1/2 ft (2 m) sensor

Accessories

See Table 4.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/Penn Application Engineering at (414) 274-5535. Johnson Controls, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

A99B Series Temperature Sensors Product/Technical Bulletin

www.johnsoncontrols.com
Printed in U.S.A.

System 350 Product Guide


Add-On Modules Section
Product/Technical Bulletin
Issue Date

930
D350
0200

Display Modules
System 350

The D350, D351, and D352 Display Modules are


TM
designed for use with System 350 temperature,
humidity, and pressure controls to provide a digital
readout of sensor or setpoint valuesat the push of a
button.
As are all System 350 products, the display modules
are housed in a NEMA 1 high-impact thermoplastic
enclosure. The modular design provides easy,
plug-together connections for quick installation and
future expandability.

Figure 1: System 350 Display Module

Features and Benefits


Modular Design

Enables control, stage, and display modules


to be purchased and installed as necessary

Plug-together Connectors

Eliminates wiring between modules and


reduces installation costs

and 35 mm DIN Rail


Mounting

Various Models Display


Temperatures (F and C),
Humidity Levels
(0 to 100%), or
Pressures (in psi or in. W.C.)

Continuous Readout of
Sensor Value; Front Access
Button Can Be Pushed to
Display Setpoint

Can be Remote Mounted


Using WHA29A Cable
Assemblies

2000 Johnson Controls, Inc.


Part No. 24-7664-206, Rev. H
Code No. LIT-930070

Provides visual sensor and setpoint indication


for System 350 controls

Permits use as a monitoring device and/or a


setup tool

Extends monitoring capabilities up to 50 ft


(15.2 m)

1
www.johnsoncontrols.com

A pplication Overview

I nstallation

System 350 Display Modules can be permanently


installed in a System 350 control system or used for
remote setup or troubleshooting.
All adjustments to the system can be made accurately
by using the display modules during setup. For
applications where a display module will not be
permanently mounted, the service technician can use
an optional extension cable (WHA29A-600R) to
temporarily connect a display module to the system to
verify the sensor reading and setpoint.

Module
Connector

3-Digit
LCD Display

Module
Connector

D350

WARNING: Risk of Electrical Shock.


Disconnect power supply before
making electrical connections to
avoid possible electrical shock or
equipment damage.

The display modules are housed in a compact NEMA 1


plastic enclosure designed for standard 35 mm DIN rail
mounting. The modules are not position sensitive, but
they should be mounted for convenient wiring and
adjustment. Four key-slot mounting holes on the back
of the control case are provided for surface mounting
when required.
The display modules plug into the control and other
System 350 add-on modules via 5-pin connectors
located on either side of each module.

PRESS FOR SETPOINT

Setpoint
Button

System 350 modules can be arranged in any order;


external wiring is not required to interconnect
components. (For optimal system accuracy, mount the
D350 series modules at the far right end of the
system.) The system becomes operational as soon as
power is applied.
Five wire cable assemblies in various lengths are
available for remote mount applications. See Table 3.

Figure 2: Display Module Features

D imensions
Mounting Slots
for No. 6 Screws

O peration

1/2 (13)

The display modules receive their power, sensor, and


setpoint information from a System 350 control
module. A 3-digit LCD (Liquid Crystal Display) provides
continuous readout of the sensor value.
To view the setpoint reading, press the PRESS FOR
SETPOINT button located on the face of the module.
The button must be pressed and held for
approximately three seconds.
IMPORTANT:

3/16 (4)

The D350, D351, and D352


Display Modules are matched to
the A350, W351, and P352
controls, respectively. If an
incorrect display module is used
on a system, the display provides
inaccurate readings. See Table 2
for more information on choosing
the correct D350 display module.

2-15/16
(75)

1-9/16
(40)

7/16 (11)

5
(127)

DIN Rail
Mounts

D350
PRESS FOR SETPOINT

2-3/8 (61)
1-3/16
(31)
2-3/8
(61)
7/8 (22)

7/8 (22)
Conduit
Hole

Figure 3: Module Dimensions, in. (mm)

Add-On ModulesSystem 350 Display Modules Product/Technical Bulletin

C heckout Procedure
Before applying power, make certain that the
installation and wiring connections are according to job
specifications. After necessary adjustments and
electrical connections have been made, put the system
into operation and observe at least three complete
operating cycles before leaving the installation.

Table 1: Out-of-Range Values


Display
Module
Model

Out-of-Range
Setpoint Value

Out-of-Range
Sensor Value

D350AA-1

Greater than
260F or 130C

Greater than 300F or


150C

T roubleshooting

D351AA-1

Greater than
95% RH

Greater than
100% RH

Before troubleshooting the display module, verify that


the system control is functioning properly. Consult the
appropriate System 350 bulletin for operating
specifications and troubleshooting instructions.

D352AA-2

Greater than
700 psi

Greater than 750 psi

D352CA-1

Greater than
5.20 in. W.C.

none

D352CA-2

Greater than
0.260 in. W.C.

Greater than
0.520 in. W.C.

If the control is functioning properly, use the following


procedure to troubleshoot the display module.
1. Measure the temperature, pressure, or humidity
with an instrument that is at least as accurate as
the sensor in the system, and compare this with
the readout on the display module.
a. If these values do not match within a
reasonable range (for example, 0.5F), check
the sensor for proper wiring and performance.
Refer to the appropriate sensor bulletin for
information on sensor troubleshooting.
b. If the sensor is wired and operating correctly
and the display reading is incorrect, the display
module must be replaced.
2. Press the PRESS FOR SETPOINT button on the
front of the display module. If the value displayed
on the LCD is out of range, replace the display
module. Refer to Table 1 for out-of-range values
for the various display modules.
3. If pressing the PRESS FOR SETPOINT button
results in a reading other than the expected
setpoint value, check the setpoint dial setting and
correct if necessary. If the display continues to
read an incorrect value, replace the display
module.

Table 2: Controls and Related Display


Modules
Control Module
Models

Display Module
Models

A350A/B, A350E, A350P,


A350R, A350S

D350

W351, W351P

D351

P352AB-2, P352AB-3,
P352AB-4, P352PN-2,
P352PN-3, P352PN-4

D352AA-2

P352PQ-1

D352CA-1

P352PQ-2

D352CA-2

R epairs and Replacement


Field repairs or calibration must not be made.
For replacement modules, contact the nearest
Johnson Controls representative.

Add-On ModulesSystem 350 Display Modules Product/Technical Bulletin

O rdering Information
Table 3: Ordering Information
Product Code Number

Description

D350AA-1C

Temperature Display Module with Fahrenheit Scale

D350BA-1C

Temperature Display Module with Celsius Scale

D351AA-1C

Humidity Display Module with Percent RH Scale

D352AA-2C

Pressure Display Module with 0 to 750 psi Scale

(Not interchangeable with D352AA-1C)

D352CA-1C

Pressure Display Module with 0 to 9.99 in. W.C. Scale

D352CA-2C

Pressure Display Module with 0 to 0.999 in. W.C. Scale

WHA29A-600R

3 ft (0.9 m) Cable, 5-wire

WHA29A-603R

25 ft (7.6 m) Cable, 3-wire; Requires Y350R at D350 Location

WHA29A-604R

50 ft (15.2 m) Cable, 3-wire; Requires Y350R at D350 Location

S pecifications
Product

System 350 Display Modules

Readout

3-digit LCD Continuous Display

Supply Voltage

Current Draw
Mounting
Ambient Temperature
Ambient Humidity
Material
Agency Listings

D350
D351
D352AA-1;
D352AA-2;
D352CA-1;
D352CA-2:

Provided by the A350 Temperature Control Module


Provided by the W351 Humidity Control Module

Provided by the P352 Pressure Control Module

4 mA (typical)
Surface or DIN Rail
Operating:
Shipping:

-30 to 150F (-34 to 66C)


-40 to 167F (-40 to 75C)

0 to 95% RH non-condensing
Case, Cover: NEMA 1 High-impact Thermoplastic
UL CNN XAPX
UL Listed for Canada, CNN XAPX7, File E27734 (all models)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/PENN Application Engineering at (414) 274-5535. Johnson Controls, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Add-On ModulesSystem 350 Display Modules Product/Technical Bulletin

FAN 930
System 350 Product Guide
Printed in U.S.A.
www.johnsoncontrols.com

FANs 930, 125


Product/Technical Bulletin
Issue Date

S350
0300

System 350
S350A Temperature, S351A Humidity,
and S352A Pressure Stage Modules

The S350A, S351A, and S352A Stage Modules are


intended to be used with System 350 controls. Each
of these stage modules plugs into the respective
control module to add multiple-stage capability. These
stage modules have Single-Pole, Double-Throw
(SPDT) relay output with Light-Emitting Diode (LED)
indication.
As are all System 350 products, the stage modules are
housed in NEMA 1, high-impact thermoplastic
enclosures. The modular design provides easy,
plug-together connections for quick installation and
future expandability.

Figure 1: System 350 Stage Module

Features and Benefits


Modular Design

Permits system to be configured to


equipment, with convenient, future expansion
made easy

Plug-together Connectors

Eliminates wiring between modules and


reduces installation costs

and 35 mm DIN Rail


Mounting

Selectable Mode of
Operation

Provides independent relay energization,


either above or below setpoint, for
cooling/heating (S350A),
dehumidification/humidification (S351A), or
direct acting/reverse acting (S352A)

Adjustable Differential

Enables user to match the range of


temperature, humidity, or pressure stage
modules to specific application requirements

Adjustable Offset

Allows multiple stage sequencing of 1-30F


(0.5-17C) (S350A), 2-30% RH (S351A), or
2-50 psi (S352AA-2)

2000 Johnson Controls, Inc.


Part No. 24-7664-1, Rev. D
Code No. LIT-930080

1
www.johnsoncontrols.com

A pplication
The S350A, S351A, and S352A Stage Modules
receive power, setpoint, and sensor input from the
respective System 350 control modules. When
connected, the individual modules act as a multistage
control system.
The maximum number of stages that can be used in a
system varies with the control module type
(temperature, humidity, or pressure) and stage module
design.
Refer to Table 1 or Table 2 to determine the maximum
number of stages that may be used with each control
module. When mixing stage module designs, always
use the lower number.
Note:

When using an external transformer, the


Y65 Series or other 40 VA Class 2
transformers are recommended.

Table 1: Maximum Number of Add-on


Modules when Powered by a Y350R
Power Module
Control
Module

Stage
Module
No.

A350A
A350B
A350E

9
6
4

Control
Module

A350A
A350B
A350E

No.

S350As or S350Cs
S350As or S350Cs
with 1 S350P
S350As or S350Cs
with 2 S350Ps

Stage
Module

A350P

Model
Numbers

No.

9
8

S350As or S350Cs
S350As or S350Cs
with 1 S350P
S350As or S350Cs
with 2 S350Ps

D350

S350As or S350Cs
S350As or S350Cs
with 1 S350P
S350As or S350Cs
with 2 S350Ps

D350

S350As or S350Cs
S350As or S350Cs
with 1 S350P
S350As or S350Cs
with 2 S350Ps

D350s

9
8
7

A350R
A350S

Display
Module

No.

9
8

Display
Module

Model
Number

Model
Number

W351A

S351As

D351

D350

W351P

S351As

D351

P352AB

S352As

D352A

P352PN

S352As

D352A

A350P

4
2

S350As or S350Cs
S350As or S350Cs
with 1 S350P

D350

A350R
A350S

9
6

S350As or S350Cs
S350As or S350Cs
with 1 S350P
S350As or S350Cs
with 2 S350Ps

D350s

Model
Numbers

Table 2: Maximum Number of Add-on


Modules when Powered by an External
Transformer

W351A

S351As

D351

W351P

S351As

D351

P352AB

S352As

D352A

P352PN

S352As

D352A

Notes: This bulletin only refers to the S350A, S351A,


and S352A Stage Modules.
For information on the S350C refer to the
TM
System 350 S350C Temperature Slave
Stage Module Product/Technical Bulletin
(LIT-930084).
For information on the S350P refer to the
TM
System 350 S350P Proportional Plus
Integral Temperature Stage Module
Product/Technical Bulletin (LIT-930086).
For information on the D350, D351 and D352
TM
refer to the System 350 D350 Display
Modules Product/Technical Bulletin
(LIT-930070).

S350A Temperature, S351A Humidity, and S352A Pressure Stage Modules Product/Technical Bulletin

O peration
The S350A, S351A, and S352A Stage Modules
provide SPDT relay output. A front panel LED lights to
indicate when the relay is energized.
IMPORTANT:

The System 350 Stage Modules


are intended to control
equipment under normal
operating conditions. Where
failure or malfunction of the
System 350 Stage Modules
could lead to an abnormal
operating condition that could
cause personal injury or damage
to the equipment or other
property, other devices (limit or
safety controls) or systems
(alarm or supervisory systems)
intended to warn of or protect
against failure or malfunction of
the System 350 Stage Modules
must be incorporated into and
maintained as part of the control
system.

With the jumpers positioned vertically, the stage


module is set for Heating (S350A), Humidification
(S351A), or Reverse Acting (RA) (S352A) operation. In
this mode, the relay and LED indicator de-energize
when the sensed temperature, humidity, or pressure
rises to the setpoint minus offset value.
Note:

The S350A, S351A, and S352A Stage


Modules are configured with the jumpers in
the horizontal position at the factory.

Refer to Figures 6, 7, and 8 for examples of S350A,


S351A, and S352A applications.

D imensions
Mounting Slots
For No. 6 Screws

1/8 (4)

2-15/16
(75)

S350

5 (127)

ON

JOHNSON
O
CONTROLS

Offset Adjustment
1-1/2
(40)

The offset adjustment determines the amount of offset


from the control module setpoint at which the stage
module relay de-energizes.

7/16
(11)

DIN Rail
Mount

2-3/8
(61)
1-3/16
(31)
2-3/8
(61)

Differential Adjustment

7/8 (22)

Differential is defined as the difference in degrees,


% RH, or psi between energization and
de-energization of the stage modules relay.

Conduit
Hole
7/8 (22)

Figure 2: System 350 Stage Module


Dimensions, in. (mm)

Operation Mode Selection


The S350A, S351A, and S352A utilize jumpers (at
jumper terminal J2) to select the operation mode. (See
Adjustments section and Figures 3, 4, and 5.)
With the jumpers positioned horizontally, the stage
module is set for Cooling (S350A), Dehumidification
(S351A), or Direct Acting (DA) (S352A) operation. In
this mode the relay and LED indicator de-energize
when the sensed temperature, humidity, or pressure
drops to the setpoint plus offset value.

M ounting
Each System 350 Stage Module is housed in a
compact NEMA 1 plastic enclosure designed for
standard 35 mm DIN rail mounting. Four key-slot
mounting holes on the back of the control case are
provided for surface mounting. (See Figure 2.) The
modules are not position sensitive, but should be
mounted for convenient access to wiring and
adjustments.
Note:

When mounting any System 350 module to


rigid conduit, attach the hub to the conduit
before securing the hub to the control
enclosure.

S350A Temperature, S351A Humidity, and S352A Pressure Stage Modules Product/Technical Bulletin

A djustments
Refer to the following steps for adjusting stage module
settings. (See Figures 3, 4, and 5.)

WARNING: Risk of Electrical Shock.


Disconnect power supply to
avoid possible electrical shock or
equipment damage. More than
one disconnect may be required
to completely de-energize
equipment.

2. Remove the stage module cover by loosening the


four captive cover screws.
3. Set the mode of operation by positioning the
jumpers (at jumper terminal J2) for Cooling,
Dehumidification, or Direct Acting mode. Position
the jumpers vertically for Heating, Humidification,
or Reverse Acting mode.
Note: The S350A, S351A, and S352A Stage
Modules are configured with the jumpers in
the horizontal position at the factory.
4. Adjust the differential using the potentiometer
marked DIFF to the desired setting (the difference
in degrees, % RH, or psi between energization
and de-energization of the stage modules relay).
5. Adjust the offset using the potentiometer marked
OFFSET to the number of degrees, % RH, or psi
from the System 350 controls setpoint at which
the stage relay de-energizes (above setpoint with
Cooling, Dehumidification, or Direct Acting mode
selected, or below setpoint with Heating,
Humidification, or Reverse Acting mode selected).
6. Replace the cover on the stage module and fasten
in place with screws.
7. Restore power to system.

Module
Connector

Module
Connector

Jumper
Position at J2

Relay Energized
LED Indicator

Heating

Relay

Cooling
Cover Screw
1 of 4
N.C.
Relay

1. Ensure all power to system is off.


Each stage module may be receiving separate
power sources. Make sure all power sources to
each stage module are off.

Differential
Potentiometer

Offset
Potentiometer

COM
Output

N.O.
Terminals

Figure 3: Interior View of S350A Stage Module


Offset
Potentiometer

Differential
Potentiometer
Module
Connector

Module
Connector

Jumper
Position at J2

Relay Energized
LED Indicator

Humidification
Relay

Dehumidification

Cover Screw
1 of 4
N.C. COM
N.O.
Relay Output Terminals

Figure 4: Interior View of S351A Stage Module


Offset
Potentiometer

Differential
Potentiometer
Module
Connector

Module
Connector

Jumper
Position at J2

Relay Energized
LED Indicator

Relay

Cover Screw
1 of 4
N.C.
Relay

COM
Output

Reverse
Acting
Direct
Acting

N.O.
Terminals

Figure 5: Interior View of S352A Stage Module

S350A Temperature, S351A Humidity, and S352A Pressure Stage Modules Product/Technical Bulletin

Higher
Temperature

OFF

OFFSET

OFF

Figure 6: Example of a Heating/Cooling


Application Using One A350 and Four S350As
ON

P352AB S352A
Stage 1 Stage 2
Direct

Differential

OFFSET
OFF

OFFSET

Differential

Differential

!
ON

S351
Stage 2

Dehumidify

Reverse

For information on connecting to an external


transformer refer to the applicable control
bulletin.

OFF

ON

W351
Stage 1

S352A
Stage 4

Figure 8: Example of a Reverse Acting/Direct


Acting Application Using One P352AB
and Three S352As

Note:

OFF

Lower
Humidity

S352A
Stage 3

Refer to the following guidelines and wiring diagrams


for proper wiring and terminal designations (See
Figures 9, 10, and 11.)

OFF
OFFSET

ON = Energized
OFF = De-energized

ON

W iring

Differential

ON

ON

Lower
Pressure

Differential

ON
S350A S350A S350A
Stage 3 Stage 4 Stage 5
Heating

Higher
Humidity

ON = Energized
OFF = De-energized

Differential

ON

A350 S350A
Stage 1 Stage 2
Cooling

OFF
OFFSET
OFFSET
OFF
OFF

OFF
Differential

ON

OFF
OFFSET

OFFSET

Differential

Lower
Temperature

Differential

ON = Energized
OFF = De-energized

Setpoint
Pressure

OFFSET

Differential

ON

OFF
OFFSET

OFF

Setpoint
Relative
Humidity

ON

Differential

Differential

Differential

ON

Setpoint
Temperature

Higher
Pressure

ON

S351
S351
Stage 3 Stage 4
Humidify

Figure 7: Example of a
Humidification/Dehumidification Application
Using One W351 and Three S351As

WARNING: Risk of Electrical Shock.


Disconnect power to avoid
possible electrical shock or
equipment damage. More than
one disconnect may be required
to completely de-energize
equipment.

IMPORTANT:

Make all wiring connections in


accordance with the National
Electrical Code and all local
regulations. Use copper
conductors only. Do not exceed
the controls electrical ratings.

The stage modules plug into the control and other


add-on modules via 5-pin connectors located on either
side of each module. Wiring is made at the Normally
Open (N.O.)/Normally Closed (N.C.) relay terminal
strip. (See Figures 3, 4, and 5.)
S350A Temperature, S351A Humidity, and S352A Pressure Stage Modules Product/Technical Bulletin

SEN
COM
Shield (Connect
only to COM on A350)
A350

Y350R

Sensor
Isolate and tape. (Do not ground
this end of cable shield.)
S350A

S350A

S350A

Load

Load

Load

D350

Wire
Terminal
Block
24V
COM
VDC
SEN
120 VAC
Load

Figure 9: Typical Multistage Temperature Control System Using 120 VAC Power Supply
Transmitter
SEN
VDC
COM
Shield (Connect
only to COM on W351)
W351

Y350R

Isolate and tape. (Do not ground


this end of cable shield.)

S351A

S351A

S351A

Load

Load

Load

D351

Wire
Terminal
Block
24V
COM
VDC
SEN
120 VAC
Load

Figure 10: Typical Multistage Humidity Control System Using 120 VAC Power Supply
Wiring Harness

SEN

VDC
COM
Shield (Connect
only to COM on P352AB)
P352AB

Y350R

S352A

P399 Transducer

Isolate and tape. (Do not ground


this end of cable shield.)
S352A D352A
S352A

Wire
Terminal
Block
24V
COM
VDC
SEN
120 VAC
Load

Load

Load

Load

Figure 11: Typical Multistage Pressure Control System Using 120 VAC Power Supply
6

S350A Temperature, S351A Humidity, and S352A Pressure Stage Modules Product/Technical Bulletin

C heckout Procedure
Before applying power, make sure installation and
wiring connections are according to job specifications.
After necessary adjustments and electrical
connections have been made, put the system in
operation and observe at least three complete
operating cycles before leaving the installation.

Table 4: S351A Relay Troubleshooting


Operation
Mode

LED

N.O.
Relay
Status

Setpoint Dial
Setting

Dehumidify

On

Closed

(RHT)* -offset
- differential

Dehumidify

Off

Open

(RHT) - offset

T roubleshooting

Humidify

On

Closed

(RHT) + offset
+ differential

If the control system does not function properly, first


verify that the control, power, and display modules are
all operating correctly (refer to the respective
literature). Then inspect the stage modules for proper
operation.

Humidify

Off

Open

(RHT) + offset

*(RHT) = actual relative humidity at transducer

Table 5: S352A Relay Troubleshooting

Check that the proper operating mode


(Cooling/Heating, Dehumidification/Humidification, or
Direct Acting/Reverse Acting) has been selected on
each stage module. (See Adjustments section and
Figures 3, 4, and 5.) Then perform the following
procedures to determine the problem.

Operation
Mode

LED

N.O.
Relay
Status

Setpoint Dial
Setting

Direct

On

Closed

(psiT)*- offset differential

Direct

Off

Open

(psiT) - offset

1. Verify the system has power.

Reverse

On

Closed

2. Note the offset and differential settings on the


stage module.

(psiT) + offset +
differential

Reverse

Off

Open

(psiT) + offset

3. Turn the setpoint dial on the control module to


minimum.
4. Increase the setpoint by slowly adjusting the
setpoint dial until the stage relay LEDs turn On
and Off as shown in Tables 3, 4, or 5.

Table 3: S350A Relay Troubleshooting


Operation
Mode

LED

N.O.
Relay
Status

Setpoint Dial
Setting

Cooling

On

Closed

(Ts)* - offset
- differential

Cooling

Off

Open

Heating

On

Closed

(Ts) offset
(Ts) + offset
+ differential

Heating

Off

Open

(Ts) + offset

*(Ts) = sensed temperature

*(psiT) = actual pressure at transducer

5. If the relays do not perform as indicated in


Tables 3, 4, or 5, adjust the stage modules
differential and offset potentiometers to minimum
and repeat Steps 1 through 3.
6. If the relays still do not turn on and off, replace the
defective stage modules.
Note:

There is the unlikely possibility that a defect in


one stage module could cause defective
symptoms in all modules. Plug each stage into
the control individually and check the
performance of each as explained above.

R epairs and Replacement


Do not make field repairs or perform calibration.
Sensors and replacement controls are available
through your local Johnson Controls representative.

S350A Temperature, S351A Humidity, and S352A Pressure Stage Modules Product/Technical Bulletin

O rdering Information
Table 6: Ordering Information
Item

Product Code
Number

Description

S350A Temperature Stage


Module

S350AA-1C

Temperature Stage Module with Fahrenheit Scale

S350AB-1C

Temperature Stage Module with Celsius Scale

S351A Humidity Stage Module

S351AA-1C

Humidity Stage Module with percent RH Scale

S352A Pressure Stage Module

S352AA-2C

Pressure Stage Module with psi Scale

S pecifications
Product

S350AA:
S350AB:
S351AA:
S352AA-2:

Temperature Stage Module with Fahrenheit Scale


Temperature Stage Module with Celsius Scale
Humidity Stage Module with Percent RH Scale
Pressure Stage Module with psi Scale

Input Voltage

S350AA:
S351AB:
S352AA-2:

Provided by the A350


Provided by the W351
Provided by the P352AB

Power Consumption

1.0 VA maximun

Output Relay Electrical


Ratings

SPDT Enclosed Relays


10 Ampere Non-inductive, 125 VA Pilot Duty, 24/240 VAC
1/2 hp 120/240 VAC

Differential Adjustment
Range

S350AA:
S350AB:
S351AA:
S352AA-2:

1 to 30F
0.5 to 17C
2 to 10% RH
2 to 50 psi

Offset Range

S350AA:
S350AB:
S351AA:
S352AA-2:

1 to 30F
0.6 to 16.7C
2 to 30% RH
2 to 50 psi

Ambient Temperature

Operating:
Shipping:

-30 to 150F (-34 to 66C)


-40 to 185F (-40 to 85C)

Ambient Humidity
Material
Mounting
Agency Listing

0 to 95% RH (Non-condensing)
Case, Cover: NEMA 1 High Impact Thermoplastic
Wall or DIN Rail
UL Listed, CCN XAPX, File E27734
UL Listed for Canada, CCN XAPX7, File E27734

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/Penn Application Engineering at (414) 274-5535. Johnson Controls, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Printed in U.S.A.
www.johnsoncontrols.com

S350A Temperature, S351A Humidity, and S352A Pressure Stage Modules Product/Technical Bulletin

FANs 930, 930.5, 125


Product/Technical Bulletin Y350R
Issue Date 0598

System 350 Y350R Power Module

The Y350R is a rectified Class 2, 24 VAC power


supply module designed specifically for use with
System 350 Modular Control Systems.
As with all System 350 products, the Y350R is housed
in a compact NEMA 1, high-impact plastic enclosure.
The modular design provides easy, plug-in
connections for quick installation and future
expandability.

Figure 1: Y350R Power Module

Features and Benefits


Modular Design

Enables stage, display, and power modules to be


purchased and installed as necessary

Plug-in Connectors and

Eliminates wiring between modules and reduces


installation costs

35 mm DIN Rail Mounting

Accepts Input Voltages of


120 or 240 VAC, 50/60 Hz

1998 Johnson Controls, Inc.


Part No. 24-7664-214, Rev. D
Code No. LIT-930090

Reduces inventory by encompassing the primary


voltage requirements

A pplication
The Y350R Power Module provides the power
necessary to operate all System 350 controls and
add-on modules. For system capabilities, see Table 1.

IMPORTANT:

All Series Y350R Power Modules


are designed for use only in
conjunction with operating
controls. Where an operating
control failure would result in
personal injury and/or loss of
property, it is the responsibility of
the installer to add devices
(safety, limit controls) that protect
against, or systems (alarm,
supervisory systems) that warn
of, control failure.

Table 1: Maximum Number of Add-on


Modules when Powered by a Y350R
Control
Module
A350A
A350B
A350E

Stage Module
9
6

S350As or S350Cs
S350As or S350Cs with
1 S350P
S350As or S350Cs with
2 S350Ps

1 D350

4
2

S350As or S350Cs
S350As or S350Cs with
1 S350P

1 D350

9
6

S350As or S350Cs
S350As or S350Cs with
1 S350P
S350As or S350Cs with
2 S350Ps

2 D350

4
A350P

A350R
A350S

Display
Module

3 .6 8 M ou ntin g S lot (4 )
0 .14 5 fo r N o . 6 S cre w s
13
0 .5
1 27
5 .00

75
2 .94

W351A

S351s

1 D351

W351P

S351s

1 D351

P352A

S352s

1 D352

P352P

No additional stages available

R353

S353s

D imensions

1 D352

40
1 .56

0 .42

D IN R ail
M ou nt

No
display
available

All System 350 add-on modules snap on to a DIN rail


and plug into the control and to each other via 5-pin
connectors. Add-on modules can be arranged in any
order and there is no wiring required to interconnect
the System 350 components.

Y 3 50

31
1 .20

61
2 .40

61
2 .40
2 1.6
0 .85
C o nd uit
H o le

22
0 .87 5

Figure 2: Y350R Dimensions, mm/in.

O peration

I nstallation and Wiring

The Y350R operates from 240 VAC or 120 VAC


power. A 24 VAC, Class 2, step-down transformer
brings the voltage to a level which the System 350
modules will accept. There are no adjustments for the
power module.

The Y350R case has provisions for mounting to a


standard 35 mm DIN rail, or can be mounted using the
four key slot mounting holes located in the rear of the
case.

Y350R Power Module Product/Technical Bulletin

Mount System 350 modules in any convenient location


using either the DIN rail mounts or the mounting holes
located on the back of the control case. The
components are not position sensitive, but should be
mounted so they can be easily wired and adjusted.

C heckout Procedure
IMPORTANT:

All wiring must be installed to


conform to the National Electrical
Code and local regulations.

1. Secure the module to the DIN rail, wall, or panel.

WARNING: Electrical Shock Hazard.


Disconnect power supply before
modules are interconnected and
wiring connections are made to
avoid possible electrical shock or
damage to the equipment.

2. Connect input wiring to the Y350R power module.


Strip approximately 3/8 inch from the wire
insulation, insert the wire under each terminal
screw, and tighten. (See Figure 3.)
Note:

If conduit is used when installing System 350


components, be sure to connect the hub to the
conduit before the hub is secured to the
enclosure.

M od ule
C o nn ecto r

M od ule
C o nn ecto r

Before applying power, make sure installation and


wiring connections are according to job specifications.
After necessary adjustments and electrical
connections have been made, put the system in
operation and observe at least three complete
operating cycles before leaving the installation.

T roubleshooting
If the control system does not function properly and
the Y350R is suspect, proceed as follows:
1. Connect a Digital Voltmeter (DVM) between the
24V (+) and COM (-) terminals located on the
control modules left-side connector. (Terminal
designations are marked on the control module.)
2. Select DC volts on the DVM and verify that the
voltage is between 16 and 38 VDC. If the DVM
reading is within range, the Y350R is functioning
properly.
Note:

Consult the Troubleshooting section of the


appropriate control bulletin for a complete
system troubleshooting procedure.

3. If the DVM reading is not within the indicated


voltage range, check wiring and correct if
necessary. If the wiring is correct and the reading
remains out of range, replace the Y350R.

R epairs and Replacement


Field repairs or calibration must not be made.
Replacement modules are available through the
nearest Johnson Controls representative. (See Table
2.)
2 40 VA C C O M 12 0 VA C
P o w er In pu t Term ina ls

Figure 3: Interior of the Y350R Power


Module

O rdering Information
Table 2: Product Available
Item
Power Module

Product Code
Y350R-1C

Description
Rectified, Class 2, 24 VAC Power Supply

Y350R Power Module Product/Technical Bulletin

S pecifications
Product
Input Voltage
Output Voltage
Material
Ambient Temperature
Ambient Humidity
Mounting
Agency Listing

Y350R Power Module


120/240 VAC, 50/60 Hz
Rectified 24 VAC, 10 VA, Class 2
Case and cover: NEMA 1 high-impact plastic
Operating: -34 to 66C (-30 to 150F)
Shipping: -40 to 85C (-40 to 185F)
0 to 95% RH non-condensing
Wall or DIN rail
UL Guide No. XAPX, File E27734
CUL Guide No. XAPX7, File E27734
CSA Class No. 4813 02, File LR948

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Y350R Power Module Product/Technical Bulletin

Printed in U.S.A.

BANDEJA ABS ECLIPSE e GEMINI

Dez motivos para a escolha de bandejas em ABS, utilizadas nos


climatizadores Eclipse e Gemini.

Motivo N 1

O ABS imune a oxidao e corroso:


Como comparao, a resistncia a corroso dos aos inoxidveis, depende basicamente da
composio qumica e da microestrutura do ao.
De um modo geral, dependendo do tipo de ao inoxidvel e das condies de meio ambiente a
corroso evitada, ou ento, se manifesta de forma rpida e destrutiva.
A solda de fechamento dos cantos da bandeja e fixao do dreno, em bandejas de ao inox,
representam potenciais pontos de oxidao

Motivo N 2

O ABS apresenta baixssima condutibilidade


trmica:

Parte Interna
T2

O ABS possui uma condutibilidade trmica na faixa de 0,15


a 0,5 W/m.K enquanto o ao de 17 a 50 W/m.K

h2

T1

Q&

T1,s

h1

T2,s

Melhora a eficincia trmica do equipamento

Parte Externa

Motivo N 2
O ABS permite uma perfeita adeso ao
poliuretano expandido, utilizado como isolamento
trmico da bandeja:
O poliuretano expandido possui as seguintes
caractersticas:
Espessura de 35 mm.
Densidade mdia de 48 kg/m3.
Coeficiente de transmisso trmica k de 0,68 W/m2.k.
Melhora a eficincia trmica do equipamento.
Evita pontes trmicas e sudao do gabinete.

Poliuretano expandido

Motivo N 3

O ABS possui uma baixa densidade e


uma grande resistncia estrutural:
Permite fabricar bandejas leves:
Facilidade de manuseio e instalao do
equipamento.

Permite a manuteno da bandeja, sem


danificar a estrutura da mesma, devido ao peso
do pessoal de manuteno.

Motivo N 4

O ABS comercializado sob as mais diversas cores:


A bandeja fabricada na cor branca, que aliada ao excelente brilho superficial, proporcionado a propriedade do
material (ABS) permitem a perfeita visualizao do grau de limpeza da mesma.

Bandeja na cor branca

Motivo N 5

O ABS um termoplstico aplicado


especificamente para peas tcnicas:
Permite o projeto de bandejas com geometrias
complexas, que visam o perfeito escoamento do
condensado.

Motivo N 6

O ABS uma resina termoplstica, de fcil processamento, podendo ser usada em processos de
termoformagem (processo utilizado na fabricao das bandejas).
Permite a fabricao de peas complexas e com ngulos de sada sem cantos vivos:
Permite a limpeza da bandeja, sem ocasionar quaisquer danos fsicos ao pessoal de manuteno.
No forma pontos de acumulao de gua.

Motivo N 7

O ABS possue contrao de moldagem muito baixa, associada a uma grande estabilidade
dimensional:
Permite a fabricao de bandejas com perfeito encaixe ao gabinete, diminuindo assim problemas com vazamentos de ar.

Motivo N 8
O ABS possue excelente resistncia ao calor, apresentando valores de HDT a 1,82 MPa entre 105 e 120C.

Motivo N 9
O ABS no absorve umidade.

Motivo N 10

Uma bandeja para recolhimento de


condensado, permite a retirada total da
gua condensada, atendendo as
recomendaes da norma ASHRAE-62.

Motivo N 10
Recomendao ASHRAE:
Geometria da bandeja com caimento de no mnimo 10 mm
por metro.
Permite o total escoamento do condensado.

Motivo N 10
Recomendao ASHRAE:
O dreno localizado no ponto mais baixo da bandeja.
No permite a acumulao de gua condensada.

Dreno Inferior
Caimento
Sentido
do Fluxo

Tpicos de Hoje.
Estratgia de Marketing para Unidades de
Tratamento de Ar
Indstria Farmacutica Brasileira
Noes Bsicas de Salas Limpas

Estratgia de Marketing
Unidades de Tratamento de Ar

Projetar nossos produtos e servios


para segmentos especficos.
Fundamenta-se na idia de que todo
mercado consiste de grupos (segmentos) de
clientes com necessidades e anseios um
tanto diferentes.
Concentrar em cada cliente
individualmente,adaptando a ele nossos
produtos e servios e nossa comunicao.

Estratgia de Marketing
Unidades de Tratamento de Ar

Standard (conforto)
Aplicao: Lojas de shoppings centers,
edifcios comerciais, residenciais;

O usurio deseja baixo custo


inicial e rpido prazo de
entrega;
Movimentao de ar;
Ar frio e / ou ar quente;
Eficincia mnima de filtragem;
Mnimos conceitos de limpeza
interna.

YH - Gemini

Semi-customizado (comercial)
Aplicao:Hospitais,aeroportos;

Cliente precisa um pouco mais


que s ar frio.
Aumenta a nfase em IAQ;
Regulamentos e cdigos;
Flexvel bastante para
acomodar caractersticas
adicionais;
Boa performance em rudo.

YM - Eclipse

Customizado (especial)
Aplicao: Indstria alimentcia,
farmacutica;

Preocupao com produto final


em termos de qualidade e
propriedades trmicas.
nfase total em IAQ;
Regulamentos e cdigos;
Exigncias de estanqueidade.
Total flexibilidade para
acomodar caractersticas
adicionais;

YP - CleanLine

Estratgia de Marketing
Unidades de Tratamento de Ar

Standard

Baixo

Semi-Customizado

Preo/Flexibilidade

Customizado

Alto

Indstria Farmacutica Brasileira


Negcio de US$ 7 bilhes;
Emprega 50 mil trabalhadores diretos e 200 mil indiretos
na cadeia produtiva;

Tpicos de Hoje.
Noes Bsicas de Salas Limpas

Introduo
Fundamentao Terica
Aplicaes de Salas Limpas
Norma ISO 14644
Classificao de Salas Limpas
Aspectos Construtivos em Salas Limpas
Zonas de Controle de Contaminao
Fluxos de Ar em Salas Limpas
Ar Condicionado e Ventilao em Salas Limpas

Introduo
Produtos cada vez menores e sensveis
demandam processos produtivos altamente
controlados do ponto de vista de contaminantes
presentes no ar, assim como microorganismos,
rudo e iluminao;
Os aspectos construtivos do ambiente e o ar
condicionado, configura-se como fator
altamente relevante no desempenho de salas
limpas

Fundamentao Terica
Conceito de sala limpa:
rea na qual a concentrao de partculas em
suspenso no ar controlada; construda e utilizada
de maneira a minimizar a introduo, gerao e
reteno de partculas dentro da sala, na qual outros
parmetros relevantes, como por exemplo,
temperatura, umidade e presso, so controlados
conforme necessrio. (NBR ISO 14644-1)

Fundamentao Terica
Evitar a introduo de
contaminantes

Ambiente externo

Sala limpa
-Operadores
-Equipamentos

Ncleo do
processo

Contaminao:
Todo e qualquer material, substncia ou
energia no desejada no ambiente
ASHRAE

Fundamentao Terica

Mistura
70.481.600 partculas

352 partculas
0,3um/m
Filtro Fino
n 95%

Filtro HEPA
n 99,99%

Gerao de partculas

Controle das fontes externas

20% ar exterior
352.000.000 partculas

Sala limpa ISO Classe 6


102.000 partculas 0,3 um/m

80% ar de retorno
102.000 partculas

Sobrepresso

Em geral, as fontes de contaminao em uma sala limpa so classificadas em dois


grandes grupos : fontes externas e fontes internas

Aplicaes de Salas Limpas


Grupos principais de
atividade:
Indstria
Farmacutica/Biotecnolgia
Indstria
Eletrnica/Semicondutores
Indstria Aeroespacial
Indstria Alimentcia
Hospitais/Salas de Cirurgia
Outras aplicaes: Indstria
Automotiva, tica, Pesquisa
de Materiais de Alta
Tecnologia.

Norma ISO 14644


Parte 1:Classificao da
limpeza do ar
Parte 2:Especificaes para
teste e monitoramento para
provar contnua validao
Parte 3:Metrologia e mtodos
de teste
Parte 4:Projeto, construo e
operao
Parte 5:Operao
Parte 6:Termos e definies
Parte 7:Dispositivos
separadores
Parte 8:Contaminao
molecular

Classificao das salas limpas


Classe
NBR/ISSO
14.644-1
1
2
3
4
5
6
7
8
9

Nmero mximo de partculas por m de ar


>0,1 um >0,3 um
10
100
10
1.000
102
10.000
1.020
100.000
10.200
1.000.000 102.000

>0,5 um

>1 um

4
35
8
352
83
3.520
832
35.200
8.320
352.000
83.200
3.520.000 832.000
35.200.000 8.320.000

>5 um

29
293
2.930
29.300
293.000

Classificao Salas Limpas


Classe

Descrio dos Produtos

Produtos estries, solues


parenterais, injetveis prA (100) ISO 5
esterelizados
Hormnios
Indstria eltro-eletrnica, semi
B (1.000)
condutores
Produtos injetveis para
esterilizao posterior
C (10.000) ISO 7 Lquidos e slidos orais
Cremes e pomadas, suspenses
e emulses
Nanotecnologia, produo de
D (100.000) ISO 8
chips

Aspectos construtivos das salas limpas


Para que se atinja os nveis de limpeza do
ar requeridos para uma determinada
atividade, as salas limpas:
Devem ser projetadas e construdas de forma
a minimizar a gerao ou entrada de
contaminantes em seu interior.
Observncia de aspectos como materiais
utilizados na construo, fluxos de ar,
disposio de equipamento e movimentao
de pessoal e material, entre outros.

Aspectos construtivos das salas limpas


Materiais de construo
Materiais devem levar em conta a classe de
limpeza da sala limpa, efeitos de abraso ou
impacto, mtodos de limpeza e ataques
qumicos e biolgicos.
Acabamento interno deve conter o mnimo de
reentrncias e cantos, devendo ser de fcil
limpeza.
As paredes, teto e junes devem ser
selados.

Aspectos construtivos das salas limpas


Central de Tratamento de Ar

Filtro Grosso

CF

Filtro Fino

Filtragem do ar Estgios de filtros


Classe da Sala - ISO
3
4
5
6
7
8
9

Classe de Filtro ABNT


terminal
em dutos ou central
G3
F3
A3
ULPA
G3
F3
A3
ULPA
G3
F3
A3
G3
F3
A3
G3
F3
A3
G3
F3
A3
G3
F3

Filtro HEPA
Terminal

Sala Limpa

Aspectos construtivos das salas limpas


Telhado
2a3m

Unidade de Tratamento de Ar
Estrutura auxiliar
Duto
Retorno

Forro Transitvel

Sala Limpa

Duto
Insufl.

2m

3m

Corte da instalao

Zonas de controle de contaminao

rea de Acesso ISO 8

rea de Preparao ISO 7

rea de Envase ISO 5

Fluxos de ar em salas limpas


Pr-filtro

Fluxos de ar
AHU

Filtro principal

Turbulento

Unidirecional

Turbulento

Ar Condicionado e Ventilao em Salas Limpas

O projeto HVAC em salas limpas devem


levar em conta:
O sistema de segregao do ambiente limpo
Conforto trmico
Caractersticas dos produtos processados na
sala limpa
Conservao de energia

Movimentao

Umidificao

Desumidificao

Aquecimento

Resfriamento

Filtragem

Ar Externo

Renovao

Processos de Tratamento do Ar

CF
Insuflamento

Ambiente Condicionado
Ar de Retorno

Despressurizao

Code No. LIT-1922400


LITIssued July 1, 2006

W351 Series

Electronic On/Off Humidity Control


Description

Features

The W351 Electronic On/Off Humidity Control


is an electronic humidity control with SPDT
relay output and LED indication. This control is
used in conjunction with the HE-67S3-0N0BT
or HE-67S3-0N00P series of humidity
transmitters to stage humidification and
dehumidification equipment. The control
covers a range of 10 to 90% RH and has
adjustments for setpoint, differential, and
mode (humidification or dehumidification).

The S351 Stage Module, D351 Display


Module, and the Y350R Power Modules can
be used with the W351.

field selectable humidification or


dehumidification mode
adjustable differential and setpoint
surface or DIN rail mounting
5-pin connectors eliminate wiring between
modules

Applications

computer rooms
clean room
pharmaceutical manufacturing process
space humidity

humidity monitoring and display


high/low humidity alarm indication

W351

Selection Chart
Code
Number

Setpoint
Range
(% RH)

Differential
(%RH)

W351AB-2C

Humidity
Transmitter
sensor not included

W351AA-1C
10 to 90% RH

2 to 10% RH

includes duct sensor


HE-67S3-0N00P

9300060fig2.eps

W351AA-2C

includes room sensor


HE-67S3-0N0BT

Interior of W351

Technical Specifications
W351 Electronic Humidity Control
Supply
Voltage 1

Transformer 20 to 30 VAC, 50/60 Hz, Class 2


Y350R

120/240 VAC, 50/60 Hz

VDC Power Supply

12 VDC provided to power humidity


transmitter

Power Consumption

1.8 VA Maximum

Relay

SPDT enclosed relay, contacts rated at


10 amp, 1/2 hp 120/240 VAC

Case and Cover Material

NEMA 1, high-impact thermoplastic

Ambient
Temperature

Operating

-30 to 150F (-34 to 66C)

Shipping

-40 to 185F (-40 to 85C)

Humidity

0 to 95% RH non-condensing

1. Only one voltage source may be used.

Relay Contact Ratings


Voltage, AC

120

Full Load Amp

9.8

4.9

Locked Rotor Amp

58.8

29.4

930060fig4.eps

208/240

Non-Inductive Amp 10 at 24/240 VAC

W351 Dimensions, in. (mm)

Pilot Duty 125 VA at 24/240 VAC

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

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Code No. LIT-1922405


LITIssued July 1, 2006

W351P Series

Electronic Proportional Plus Integral Humidity Control


Description
The W351P Electronic Humidity Control series
has proportional outputs of 0 to 10 VDC and
0 to 20 mA. Proportional plus integral (PI)
control is an option to hold setpoint regardless
of load shifts on a system. The control covers
a range of 10 to 90% RH and has adjustments
for setpoint, integration constant, throttling
.

range, minimum output, and mode


(humidification or dehumidification). This
control is used in conjunction with the
HE-67S3-0N0BT or HE-67S3-0N00P series of
humidity transmitters. The S351 Stage
Module, Y350R Power Module, and D351
Display Module can be used with the W351P.

W351P

Features

9300062fig2.eps

Interior of W351P

Selection Chart
Code
Number

Output

Humidity Throttling Humidity


Range
Range
Transmitter

W351PP-1C

Proportional
Voltage:
0 to 10 VDC and
Proportional
Current:
0 to 20 mA

10 to 90%
RH

W351PN-1C
W351PN-2C

2 to 20% RH none

field selectable proportional only or


proportional plus integral control
surface or DIN rail mounting
ten segment LED displays percent of
output signal
field selectable humidification or
dehumidification mode
minimum output adjustment
5-pin connectors eliminate wiring between
modules

Applications
Use for modulating steam valves for
humidification.

HE-67S3-0N0BT
(included)
HE-67S3-0N00P
(included)

Note: Order the corresponding humidity transmitter separately. Staging,


power, and display modules can be ordered optionally, if required.

Technical Specifications
W351P Electronic Proportional Plus
Integral Static Pressure Control
Supply
Voltage1

Transformer 20 to 30 VAC, 50/60 Hz, Class 2


Y350R 120/240 VAC, 50/60 Hz
0 to 10 VDC, corresponding to 0 to 100% RH

Proportional Output

0 to 10 VDC (550 ohm load minimum) and


0 to 20 mA (600 ohm load maximum).

Minimum Output

Adjustable to 0 to 60% of full output span

Output Indication

A ten segment LED bar graph indicates


percentage of output

Control Action

Direct or reverse action is jumper selectable

Power Consumption

3.2 VA maximum

Integration Constant

Three selectable rates Fast, Medium, Slow,


and Off position

Ambient
Temperature

9300062fig7.eps

Sensor Input Range

Operating -30 to 150F (-34 to 66C)


Shipping -40 to 185F (-40 to 85C)

Ambient Humidity

0 to 95% RH non-condensing

Case and Cover Material

NEMA 1 high-impact thermoplastic

W351P Dimensions, in. (mm)

1. Only one input voltage source may be used.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

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Product/Technical Bulletin W351P


Issue Date 0601

System 350

W351P Electronic Proportional Plus Integral Humidity Control


The W351P control is an electronic, proportional plus
integral humidity control with analog 0-10 VDC and
0-20 mA outputs. The W351P control has three
user-selectable integration constants, a wide setpoint
range of 10-90% RH, and an adjustable throttling
range of 2-20% RH.
The W351P control is designed to work with an
HE-67S3-0N0BT Room Sensor Humidity Transmitter
or HE-67S3-0N00P Duct Sensor Humidity Transmitter.
Like all System 350 products, the W351P control
housing is a NEMA 1, high-impact plastic enclosure.
The modular design provides easy, plug-together
connections for quick installation and future
expandability.

Figure 1: W351P Electronic Proportional Plus


Integral Humidity Control

Features and Benefits


Modular Design

Provides the flexibility to add up to four S351 Stage Modules, a


D351 Humidity Display Module, and a Y350R Power Module

Plug-together Connectors and

Eliminates wiring between modules and reduces installation costs

35 mm DIN Rail Mounting

Adjustable Setpoint Range of


10-90% RH

Reduces inventory by covering the humidity range required to


support most humidity applications

Adjustable Minimum Output Signal

Allows the user to adjust the minimum output between 0-60% of


the output signal voltage; can also be used to set minimum valve
position

Adjustable Throttling

Enables user to match the amount of control (maximum to


minimum) to application requirements

Range of 2-20% RH

Humidification or Dehumidification
Modes of Operation

Three Selectable Integration


Constants

Interchangeable Humidity

Works in a variety of humidification or dehumidification


applications
Allows user to adjust system recovery rate to setpoint humidity at
Slow, Medium, or Fast to meet application requirements
Increases versatility and serviceability

Transmitters
2001 Johnson Controls, Inc.
Part No. 24-7664-478, Rev. B
Code No. LIT-930062

1
www.johnsoncontrols.com

A pplication Requirements

selectable integration constant

selectable humidification/dehumidification mode of


operation
Integration
DIP Switch

Setpoint
Potentiometer

J1

Throttling Range
Potentiometer
Minimum Output
Potentiometer

The W351P Humidity Control can operate as a


standalone device or in conjunction with add-on
modules. With the addition of S351 Stage Modules,
the humidity system can control a variety of single or
multiple-stage humidity applications.

Mode of
Operation
Jumpers

VDC
C
24V

All System 350 controls are


intended to control equipment
under normal equipment
operating conditions. Where
failure or malfunction of
System 350 controls could lead
to an abnormal operating
condition that could cause
personal injury or damage to the
equipment or other property,
other devices (limit or safety
controls) or systems (alarm or
supervisory) intended to warn of,
or protect against, failure or
malfunction of the
System 350 controls must be
incorporated into and maintained
as part of the control system.

IMPORTANT:

Percent of Output
LED Indicator Lights

Figure 2: Interior View Showing W351P Control


Features

A typical application for the W351P control is


modulating steam valves for humidification.
A typical System 350 humidity control scheme
includes the following:

W351P Humidity Control

Y350R Power Module (or 24 VAC transformer)

up to four S351 On/Off Stage Modules

D351 Digital Humidity Display Module

HE-67S3-0N0BT Wall Mount or


HE-67S3-0N00P Duct Mount Humidity Transmitter

O peration
The W351P control operates on 24 VAC/VDC and
provides two simultaneous analog outputs:
0 to 10 VDC and 0 to 20 mA.
A ten-segment front panel Light-Emitting Diode (LED)
indicates percentage of output. Features include:

adjustable setpoint

adjustable minimum output

adjustable throttling range (proportional band)

Proportional-only Controls
Proportional-only controls work by continuously
adjusting the magnitude of the controls output signal
in proportion to the difference (input-error) between the
controls setpoint value and the actual value sensed in
the controlled system. As the load on a system
increases, the input-error to the control increases. The
control reacts by increasing the magnitude of the
output signal, driving the controlled device to respond
to the increased load. (See Figure 3.)
Proportional-only controls are easy to set up and
adjust, and they provide good stability and rapid
response to changing load conditions.
Proportional-only controls cannot maintain a system
process at the exact control setpoint. A proportional
offset (or droop) is always present when there is a
steady load on the controlled system. (See Figure 3.)
The result is that a proportional-only control maintains
a system process at a control-point (setpoint plus the
proportional offset) instead of the desired setpoint. The
greater the load on the system, the greater the
proportional offset, and the further the control-point is
from the system setpoint.

2 System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

A proportional-only control cannot adjust the output


signal to drive a system process from the control-point
to the desired setpoint. (See Figure 3.)
Systems with proportional-only controls and large
loads or highly variable load conditions may operate at
control-points that vary significantly from the desired
setpoint.

Proportional Plus Integral Controls


The W351P Electronic Proportional Plus Integral
Humidity Control incorporates integral (or reset)
control action along with the proportional-only control
action. The addition of the integral (or reset) design
effectively eliminates proportional offset.The control
can adjust the output signal to match a steady load on
the system, and drive the system process toward
setpoint.
On a properly-sized system with steady load
conditions, a proportional plus integral control can
maintain the system process very close to the setpoint.
(See Figure 3.)
The speed at which the proportional plus integral
control drives the system process to setpoint (recovery
rate) is determined by the systems capacity, the size
of the load, and the integration constant set on the
control.

The integration constant establishes the rate at which


the control re-adjusts to the load as it drives the
process towards setpoint. The faster the integration
constant, the faster the control re-adjusts the
magnitude of the output signal, and the faster the
recovery rate of a properly sized and set-up system.
On traditional proportional plus integral controls, the
rate of re-adjustment can become too large if the
process load exceeds the capacity of the equipment.
When the controlled equipment is at full capacity and
the setpoint still cannot be reached, traditional
proportional plus integral controls continue to adjust
the magnitude of the output signal. The result is called
integral windup.
The W351P proportional plus integral controls avoid
integral windup with a patented circuit that puts a
dynamic ceiling on the integrator. This allows the
process to recover from an out-of-range condition
without experiencing a long overshoot period.
Proportional plus integral controls might not be
suitable for all applications. Improperly applied
proportional plus integral controls may be unstable and
overshoot the setpoint.
Also, proportional plus integral controls require two
separate adjustments that are dependent on each
other. The system must be properly sized to handle
the maximum process load, and close observation is
necessary when the proportional plus integral controls
are initially set up and checked out. On proper
applications, proportional plus integral controls provide
superior accuracy and continuous setpoint control.

Proportional-only Control

Humidity

System Load

Proportional
Offset

Load Change

Throttling
Range

Error
Control Point
Follows the Load

Setpoint
Time
Proportional Plus Integral Control
Humidity
System Load
Proportional
Offset = 0
Setpoint

Load Change
Error

Integration adjusts the


proportional output to
bring the process to
setpoint regardless of load.

Time

Figure 3: Operation of Proportional-only vs. Proportional Plus Integral Control

System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

Minimum Output Adjustment


The minimum output adjustment sets the minimum
signal output (in VDC or mA) that the W351P control
provides to the controlled device. The minimum output
can be set between 0 to 60% of the output range (up
to 6 VDC or up to 12 mA).
Example: For a controlled device that responds to a
4 to 20 mA output signal, the minimum output must be
4 mA or 20% of the output range. (See Figure 4.)
Adjust the MIN OUTPUT potentiometer, located on the
lower circuit board to the right of the throttling range
potentiometer. One LED segment will light on the front
of the control for each 10% increase in range. The first
segment lights at 10%, the second segment at 20%
and so on, until the sixth segment lights at 60%.
Output 20
Signal
Range
(in mA)
10
Minimum
Output

4
0
2
Setpoint
Humidity

8 10 12 14 16 18 20

Throttling Range (% RH)

Adjust the throttling range by turning the THROT


RANGE potentiometer located on the center of the
circuit board under the control cover.
The throttling range is adjustable from 2-20% RH.
(See Figure 4.) Make adjustments using the
potentiometer marked THROT RANGE located on the
lower circuit board to the left of the MIN OUTPUT
potentiometer. (See Figure 2.)

Integration Constant
Depending on the application, the W351P humidity
control operates as a proportional-only control or a
proportional plus integral control. Refer to sections
Proportional-only Controls and Proportional Plus
Integral Controls.
The W351P control has three available integration
constants, which allow setup for optimum recovery
rate for an application. Use the Integration DIP switch
block (see Figure 5) and the guidelines below to set
the control for proportional-only or to set the
integration constant for proportional plus integral
control.

Off: Switch 1 to On position, all others Off


provides proportional-only operation. In open loop
(without feedback) applications, select Off for
proportional-only operation. (See Figure 5.)

Slow (C3): Switch 2 to On position, all others


Off is the slowest integration constant and is
suitable for most proportional plus integral
applications. Slow is the recommended initial
setting.

Medium (C2): Switch 3 to On position, all


others Off provides a faster integration constant.
If the rate of system recovery to setpoint is
sluggish with the control set to Slow and the
system has enough capacity to drive the process
to setpoint at a faster rate, the Medium setting
may be used.

Fast (C1): Switch 4 in On position, all others


Off is the fastest integration constant. Fast should
be used only in instances where the rate of
change at the transmitter is extremely rapid and
system capacity is sufficient to compensate for
rapid load changes.

Figure 4: Minimum Output Set to 20% (4 mA)


and Throttling Range Set to 20% RH

Throttling Range (Proportional Band)


On proportional-only controls, the throttling range or
proportional band setting establishes how far the
system humidity must deviate from the W351P control
setpoint to generate a 100% output signal from the
control.
For example, on a proportional-only control with a
throttling range of 10% Relative Humidity (RH), the
output signal (VDC or mA) is 0% when the system
humidity equals the setpoint humidity. The output
signal increases to 100% (10 VDC or 20 mA) when the
system humidity rises 10% RH above the setpoint in
Dehumidification mode or drops 10% RH below the
setpoint in Humidification mode.
When setting up the controls for proportional plus
integral operation, start with the integration constant
Off (in the proportional only mode), and set the
throttling range (or proportional band) to a wide setting
(60% or more of the total throttling range) to assure a
stable control loop. Then set the integration constant
as slow as possible. (Refer to Integration Constant.)

4 System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

D imensions
2 3 4

Integration Constant
DIP Switch Positions

for Number 6 Screws


1/2
1/8
(13)
(4)

Fast (C1)
Medium (C2)
Slow (C3)
Off (Proportional Only)

N
O

2-15/16
(75)

5
(127)
4

Proportional-Only (no integration constant)


setting shown.

Mode of Operation
Jumper Positions

1-9/16
(40)

3/8

DIN Rail
Mount

1-3/16
(31)

W351
ON

2-3/8
(61)

Humidification
3
(76)

Dehumidification

2-3/8
(61)
7/8
(22)

Figure 5: Integration Constant and Mode of


Operation Settings

1/2 in.
Trade Size
Conduit Hole

Figure 7: W351P Control Dimensions, in./mm

Mode of Operation
When Dehumidification Mode is selected, the analog
output signal magnitude increases as the humidity
rises.

M ounting

When Humidification Mode is selcted, the analog


output signal increases as the humidity drops.
(See Figure 6.) The control is factory set for
humidification.

The W351P control housing is a compact NEMA 1


plastic enclosure designed for standard 35-mm DIN
rail mounting. Four key-slot mounting holes on the
back of the control case are provided for surface
mounting.

Humidification

-20

mA
20

VDC
10

10

10

Setpoint
% RH Throttling Range

Dehumidification

10
20+
Setpoint
% RH Throttling Range

Figure 6: Humidification or Dehumidification


Proportional Bands Shown in Proportional-Only
Mode (Shaded area shows throttling range
possibilities from minimum to maximum.)

The W351P control is not position sensitive but should


be mounted for convenient wiring and adjustment.
Note:

When mounting the W351P control (or any


System 350 module) to rigid conduit, attach
the hub to the conduit before securing the hub
to the control enclosure.

WARNING: Risk of Electrical Shock.


Disconnect power supply before
making electrical connections.
More than one disconnect may
be required to completely
de-energize equipment. Failure
to follow these precautions may
result in electrical shock or
equipment damage.

System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

W iring
Install all wiring to conform to the National Electrical
Code and local regulations. For maximum electrical
rating of control, refer to the label inside the control
cover. Terminals will accept 12 to 26 AWG wire. Use
only copper conductors.

Shielded cable is not generally required for transmitter


wiring on runs of less than 50 feet. When using
shielded cable, isolate and tape the shield at the
transmitter. Connect the shield to the C terminal on the
W351P control.

1. Use a 1/8-in.- (3.2 mm) wide-blade screwdriver to


push the clamp arm down. (See Figure 8.)

The maximum recommended length of 22 AWG 3-wire


shielded transmitter cable is 250 feet (76 meters).

2. Insert the appropriate wire into the opening. (See


Figure 9 for terminal designations.)

W351P Humidity Control

3. Release the clamp arm to secure the wire.


The W351P control can output a variable
signal from 0-10 VDC or 0-20 mA. (Both
outputs can be used simultaneously.)
Connection can be made to both the V and I
terminals, allowing the W351P control to drive
two outputs from the same Humidification or
Dehumidification ramp simultaneously. This
feature can be used to drive motor actuators
of several different types in a single
application.

SN
VDC
C
24V

J1

Note:

Humidity
Transmitter
0 to 10 VDC
Output

PWR
COM
OUT

0 to 20 mA
Output

0 to 10
VDC

Figure 8: Cage Clamp Terminal Block

Transmitter Wiring
The W351P Humidity Control uses a HE-67S3-0N0BT
or a HE-67S3-0N00P Humidity Transmitter, which is
powered by the 12 VDC power supply of the W351P
control. Connect the transmitter to the 6-conductor
terminal block located at the bottom of the lower circuit
board. (See Figure 2.) See TRUERH Series HE-67xx
Humidity Element with Temperature Sensor
Installation Instructions (Part No. 24-9527-7 Rev. A)
for more information.

PWR
COM
OUT

HE-67S3-0N00P
Duct Mount Humidity Transmitter

HE-67S3-0N00P
Wall Mount Humidity Transmitter
0 to 10
VDC
PWR
COM
OUT

Figure 9: Transmitter Wiring

Use the 0-10 VDC output of the HE-67S3-0N0BT or


HE-67S3-0N00P humidity transmitter as the input to
the W351P control.
6 System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

A dd-on Modules
The S351 Stage Modules, D351 Digital Humidity
Display Module, and Y350R Power Module connect
together and plug into the W351P control via a
connector on its right side. The recommended order of
the modules is (from left to right) control module,
power module, stage module(s), and display module.

S351 Humidity Stage Modules


The S351 Stage Modules receive their power,
setpoint, and transmitter input from the W351P
Humidity Control. Only the W351P control output is
integrated (not the transmitter and setpoint signals)
when an integration constant of Slow, Medium, or Fast
is selected.
Up to four additional S351 modules can be plugged
into a W351P Humidity Control and set for
humidification, dehumidification, or a combination of
humidification and dehumidification. See
System 350 S350A Temperature, S351A Humidity,
and S352A Pressure Stage Modules
Product/Technical Bulletin (LIT-930080) for more
information.

D351 Humidity Display Module

A djustments
!

WARNING:Risk of Electrical Shock.


To perform the following
procedures it is necessary to
power the control and the
controlled equipment while the
control cover is removed. Do not
touch any exposed metal
components with anything other
than properly insulated tools or
insulated probes of the digital
voltage meter. Failure to use
properly insulated tools and
probes can result in severe
electrical shock if live line voltage
parts are contacted.

W351P Control
1. Remove W351P control cover by loosening the
four captive cover screws.
2. Position the jumpers on jumper block J1 vertically
for humidification or horizontally for
dehumidification. (See Figure 2.) The jumpers are
factory-set for humidification.

The D351 module receives its power, sensor and


setpoint information from the W351P control. A 3-digit,
Liquid Crystal Display (LCD) gives continuous display
of the sensed humidity. Press the PRESS FOR
SETPOINT button to display the setpoint of the
adjoining W351P control. See System 350 Display
Modules Product/Technical Bulletin (LIT-930070) for
more information.

3. Adjust the throttling range potentiometer to desired


setting. Rotate the potentiometer clockwise to
increase the throttling range.

Y350R Power Module

4. Set the minimum output potentiometer to the


desired position if minimum output is required.
Output can be read with a voltmeter or can be
adjusted using the ten segment LED on the front
of the control.

The Y350R module provides a convenient method of


powering System 350 Modules from a 120 or 240 VAC
power source. The Y350R module supplies power to
one W351P control, one D351 module, and up to four
S351 stage modules. See System 350 Power
Module Product/Technical Bulletin (LIT-930090) for
more information.

If the W351P control is to be used in proportional


plus integral mode, do not set the initial throttling
range adjustment below 10% RH. A narrow
throttling range used in conjunction with the
integration may result in unstable control.

Note: Before setting the minimum output


potentiometer, be sure the control is not
generating an analog output signal.
For each 10% increase in range, one segment will
light on the LED, up to six LED segments (60% is
the upper limit of the minimum output adjustment).
In a milliampere application, each segment equals
2 mA. In a voltage application, each segment
equals 1 volt. (See Figure 3 for a milliampere
example.)

System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

Example: To set the W351P control for a minimum


output of 4 mA, turn the minimum output
potentiometer clockwise until the second LED
segment lights. Slowly turn the potentiometer
counterclockwise until the second segment just
goes out.

3. Adjust the differential potentiometer to the desired


offset from the setpoint of the W351P control. (See
Figure 11 for a sample multistage application if
needed.)
High
Humidity

On
Stage 2
Differential

5. Make sure the system is stable before selecting


integration. Refer to the Checkout section of this
bulletin.

On

6. Replace the cover, tighten the four captive cover


screws, and adjust the control to the desired
setpoint.
Note: The W351P control setpoint is factory
calibrated at midscale to a tolerance of
1% RH. The setpoint tolerance at the
extreme ends of the setpoint scale may be
2.5% RH. The D351 display module is
unaffected by this tolerance shift. Use the
D351 module for the most accurate
setpoint selection. Press and hold the
setpoint button on the D351 module while
rotating the setpoint dial.

S351 Stage Module


When the W351P control is used in conjunction with
one or more S351 modules, the following adjustments
must be made to each S351 module. Additional
information about adjusting the stage module is
available in the S350 Temperature, S351 Humidity,
and S352 Pressure Stage Modules Product/Technical
Bulletin (LIT-930080). (See Figure 10 for adjustment
locations.)
1. Remove the S351 module cover by loosening the
four cover screws.
2. Set the humidification/dehumidification jumper
blocks to the desired mode of operation.
Offset
Potentiometer

Differential
Potentiometer
Module
Connector

Module
Connector

Jumper Block
Position
Humidification
Dehumidification

Figure 10: S351 Stage Module

Off

Stage 1
Differential
Off
W351P
Setpoint

Stage 2
Offset

Stage 1
Offset
50%
100%
System Capacity

Low
Humidity

Figure 11: On/Off Dehumidification Using Two


S351 Stage Modules
4. Adjust the offset potentiometer to the % RH from
the W351P control setpoint (above setpoint with
dehumidification mode selected or below setpoint
with humidification mode selected) so that the
stage relay will de-energize.
5. Replace the cover and fasten in place with the
four screws.

T roubleshooting
Checkout
1. Before applying power, make sure that the
installation and wiring connections are according
to job specifications.
2. After making necessary adjustments and electrical
connections, put the system in operation and
observe at least three complete operating cycles
before leaving the installation to determine that the
system is stable.
3. If integration is required, select the Fast, Medium,
or Slow integration constant. Slow is the
recommended initial setting. (Refer to the
Integration Constant section.)
4. Put the system back into operation. Observe
system operation and make any additional
adjustments to obtain stable control (if necessary).

8 System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

WARNING:Risk of Electrical Shock.


To perform the following
procedures it is necessary to
power the control and the
controlled equipment while the
control cover is removed. Do not
touch any exposed metal
components with anything other
than properly insulated tools or
insulated probes of the digital
voltage meter. Failure to use
properly insulated tools and
probes can result in severe
electrical shock if live line voltage
parts are contacted.

If the control system does not function properly, verify


that the proper mode is selected on each module
(humidification/dehumidification) and then use the
following procedures to determine the cause of the
problem.
1. Check for proper voltages on the W351P Humidity
Control:
a. Connect a Digital Voltmeter (DVM) between
the 24V (+) and C (-) terminals located on the
W351P controls terminal block (Figure 2).

If an external transformer is used, select


AC volts on the DVM and verify that the
voltage is 20-30 VAC.

If a Y350R Power Module is used, select


DC volts on the DVM and verify that the
voltage is 16-38 VDC.

If an external DC power supply is used,


select DC volts on the DVM and verify that
the voltage is 22-29 VDC.

If the DVM voltage is below 11.9 VDC,


then disconnect the humidity transmitter
completely and check the voltage again.
-

If the DVM voltage rises to


11.9-12.1 VDC, replace the transmitter.

If the DVM voltage is still below


11.9 VDC, replace the W351P control.

2. Check humidity transmitter for proper output


voltage:
a. Disconnect the transmitter OUT wire from the
W351P controls SN terminal.
b. Take a humidity reading with a
properly-calibrated, accurate humidity
measuring device. This reading is the actual
humidity.
c.

Connect a DC voltmeter between the


transmitter OUT wire and the control C
terminal. Using Figure 12, convert the voltage
to % RH. This is the humidity reading at the
transmitter (RHT).
Note:

A transmitter output of 0-10 VDC


should correspond to a humidity of
0-100% RH (see Figure 12).

If the RHT is close to the actual humidity,


proceed to Step 3.

If the RHT deviates substantially from the


actual humidity, replace the transmitter.
10

Transmitter
Output
VDC

b. If the DVM reading is within the indicated


voltage range, select DC volts on the DVM
(DVM must be accurate to 0.1 VDC) and
connect the (+) lead to the VDC terminal and
the (-) lead to the C terminal.

If the DVM voltage is 11.9-12.1 VDC,


proceed to Step 2.

If the DVM voltage is above 12.1 VDC,


replace the W351P control.

00

50

100

RHT Humidity (% RH)

Figure 12: Transmitter Voltage vs. Humidity

System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

3. Check the W351P Humidity Control for proper


operation:
Note: Perform steps 1 and 2 first.
a. Reconnect the transmitter OUT wire to the
W351P controls SN terminal. Select the
minimum throttling range and a minimum
output equal to zero by turning both
potentiometers counterclockwise. Switch the
integration off and select the Humidification
mode.

d. If the sensor voltage is below 9 V, adjust the


setpoint to match the RHT. (See Figure 11.)
The output terminal V should be less than
0.1 VDC and all segments in the LED should
be off.
Note:

b. Connect the DVM (+) lead to the W351P


controls SN terminal and the (-) lead to the
C terminal.
c.

Increase the setpoint by 2% RH.

As the setpoint is increased, the W351P


controls V output voltage should go from
0 to 10 VDC, the I output current should
go from 0 to 20 mA, and the LED
segments should come on one at a time
from left to right.

If the LED segments do not turn on or the


V or I outputs do not change as described
above, replace the W351P control.

If the sensor voltage is less than 9 V, go to


Step 3d. If the voltage is greater than 9 V, then
adjust the setpoint to 80% RH.

The output terminal V should be less than


0.1 VDC and all segments in the LED
should be off. If not, replace the W351P
control.
Adjust the minimum output to the
maximum by turning the potentiometer
clockwise. As the potentiometer is turned
clockwise, the segments in the LED
should come on from left to right until the
fifth or sixth segment is on. If not, replace
the W351P control.

Adjust the minimum output to zero again


and select the Dehumidification mode.

If the right most segment in the LED is on


(V terminal = 10 VDC; I terminal = 20 mA),
go to Step 3e. If not, replace the W351P
control.

Some tolerance error is present


between the setpoint scale and the
setpoint knob pointer. See the
Adjustments section.

e. Re-adjust the W351P control back to the


desired control settings.
4. Check the S351 Stage Modules for proper
operation (if applicable):
IMPORTANT:

There is a possibility that a defect


in one S351 module could cause
defective symptoms in all
modules. Plug each S351
module into the W351P control
individually and check its
performance as outlined in
Step 4.

Note: Steps 1, 2, and 3 must be performed first.


a. Turn the W351P controls setpoint dial to
minimum.
b. Increase the setpoint by slowly turning the dial
until the S351 modules relay and LED turn On
or Off as shown in Table 1.
c.

Decrease the setpoint slowly until the S351


modules relay and LED turn Off or On as
described in Table 1.

d. If the relay does not perform as indicated in


Table 1, adjust the differential and offset
potentiometers to minimum and try again.
e. If the relay still does not turn on and off,
replace the defective S351 module(s).

10 System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

b. If the D351 module does not show the correct


RHT, replace the D351 module.

Table 1: S351 Module Relay


Troubleshooting
Mode of
Operation

LED
Status

Normally
Open
Relay
Status

c.

Setpoint Dial
Setting*

Humidify

On

Closed

(RHT) + offset +
differential

Humidify

Off

Open

(RHT) + offset

Dehumidify

On

Closed

(RHT) - offset differential

Dehumidify

Off

Open

(RHT) - offset

Press the setpoint button on the display


module to read the selected setpoint.

d. If the D351 module displays a reading other


than the expected setpoint value, check the
setpoint potentiometer setting and correct if
necessary. If the display continues to read an
incorrect or out-of-range value (>100% RH),
replace the D351 module.

Repairs and Replacement

* See Figure 11 for RHT vs. Humidity illustration.

5. Check the D351 Display Module (if applicable).


Note: Perform Steps 1 through 4 first.

Do not calibrate or make field repairs.


HE-67S3-0N0BT and HE-67S3-0N00P humidity
transmitters and replacement controls are available
through local Johnson Controls representatives or
wholesale distributors.

a. Check the RHT as determined in Step 2c. The


display should show the same humidity
reading.

Table 2: Ordering Information


Item
W351P Proportional Plus
Integral Humidity Control

Product Code
Number

Description

W351PP-1C

Without transmitter, Range: 10-90% RH;


Throttling: 2-20% RH

W351PN-1C

With room RH transmitter (HE-67S3-0N0BT),


Range: 10-90% RH;
Throttling: 2-20% RH

W351PN-2C

With duct RH transmitter (HE-67S3-0N00P),


Range: 10-90% RH;
Throttling: 2-20% RH

Display Module

D351AA-1C

Digital Humidity Display Module

Stage Module

S351AA-1C

Humidity Stage Model with % RH Scale

Power Module

Y350R-1C

120/240 VAC, 50/60 Hz Input

Humidity Transmitters

HE-67S3-0N0BT

All-polymer, Wall Mount Humidity Transmitter

HE-67S3-0N00P

All-polymer, Duct Mount Humidity Transmitter

Conduit Adapter

ADP11A-600R

1/2-in. Snap-fit EMT Conduit Adapter (box of 10)

DIN Rail Sections

BKT287-1R

35 x 7.5 mm, 0.305 m (12 in.) long

BKT287-2R

35 x 7.5 mm, 1.0 m (39.4 in.) long

DIN Rail End Clamps

PLT344-1R

Consists of Two End Clamps

Cable for Remote Mounting


of D351 Display Module

WHA29A-600R

(0.9 m) 3 ft*

WHA29A-603R

(7.6 m) 25 ft

WHA29A-604R

(15.2 m) 50 ft

* WHA29A-600R can also be used to daisy chain S351 Stage Modules together.

System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

11

S pecifications
Product
Sensor Input Range
Setpoint Range

W351P Electronic Proportional Plus Integral Humidity Control


0-10 VDC; corresponding to 0-100% RH
10-90% RH

Throttling Range

2-20% RH

Supply Voltage*

AC Supply:
DC Supply:

Analog Output
Minimum Output
Output Indication
Control Action

20-30 VAC Class 2, 50/60 Hz, or a Y350R Power Module:


See Add-on Modules.
22-29 VDC @ 150 mA Maximum

0-10 VDC (550 ohm Load Minimum) and 0-20 mA (600 ohm Load Maximum)
Both outputs are designed to withstand short circuits to COM and 24 VAC.
Adjustable from 0-60% of the Output
A ten-segment LED indicates percentage of output.
Dehumidification or Humidification action is jumper selectable.

Power Consumption

3.2 VA Maximum

Integration Constant

Three Selectable Rates (Slow, Medium, Fast), and an Off Position

Ambient Temperatures

Operating:
Shipping:

Humidity (all modules)

0-95% RH Non-condensing; Maximum Dew Point: 85F (29C)

Material
Agency Listing
Transmitter
Add-on Modules:

-30 - 150F (-34 - 66C)


-40 - 185F (-40 - 85C)

Case, Cover: NEMA 1 High-impact Thermoplastic


UL Listed, File E27734, CCN XAPX
cUL Listed, File E27734, CCN XAPX7
HE-67S3-0N0BT All-Polymer, Wall-mount Humidity Transmitter; 0-10 VDC, 0-100% RH
HE-67S3-0N00P All-Polymer, Duct-mount Humidity Transmitter; 0-10 VDC, 0-100% RH

S351

Input Power:
OFFSET:
DIFF:

Provided by the W351P control


2-30% RH
2-10% RH

Y350R

Supply Voltage:

120/240 VAC, 50/60 Hz

D351

Display Range:

10-90% RH

* Only one input voltage source may be used.


The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/PENN Application Engineering at 1-(800)-275-5676. Johnson Controls, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

www.johnsoncontrols.com
Printed in U.S.A.

12 System 350 W351P Electronic Proportional Plus Integral Humidity Control Product/Technical Bulletin

Product/Technical Bulletin W351


Issue Date 0601

System 350

W351 Electronic On/Off Humidity Control

The W351 Electronic Humidity Control is an On/Off


humidity control. The control output is a Single-Pole,
Double-Throw (SPDT) relay with Light-Emitting Diode
(LED) indication. It features humidification and
dehumidification modes of operation and an adjustable
differential.
The W351 control is designed to work with an
HE-67S3-0N0BT Room Sensor Humidity Transmitter
or HE-67S3-0N00P Duct Sensor Humidity Transmitter.
As with all System 350 products, the W351 control
housing is a compact NEMA 1, high-impact plastic
enclosure. The modular design provides easy,
plug-together connections for quick installation and
future expandability.

Figure 1: W351 Electronic On/Off Humidity Control

Features and Benefits


Modular Design

Provides the flexibility to add up to five S351


Humidity Stage Modules (nine with a 24 VAC
transformer), a D351 Humidity Display
Module, and a Y350R Power Module

Plug-together Connectors

Eliminates wiring between modules and


reduces installation costs

Adjustable Setpoint Range

Reduces inventory by covering the humidity


range required to support most humidity
applications

Wide Adjustable Differential

Enables the user to match the equipment


cycle rate and sequencing for a given
application

Humidification or

Works in a variety of humidification or


dehumidification applications

Interchangeable Humidity

Increases versatility and serviceability

and 35 mm DIN Rail


Mounting
of 10-90% RH

of 2-10% RH

Dehumidification Modes of
Operation
Transmitters

2001 Johnson Controls, Inc.


Part No. 24-7664-36, Rev. C
Code No. LIT-930060

1
www.johnsoncontrols.com

A pplication
IMPORTANT:

O peration
All System 350 controls are
intended to control equipment
under normal equipment
operating conditions. Where
failure or malfunction of
System 350 controls could lead
to an abnormal operating
condition that could cause
personal injury or damage to the
equipment or other property,
other devices (limit or safety
controls) or systems (alarm or
supervisory) intended to warn of,
or protect against, failure or
malfunction of the System 350
controls must be incorporated
into and maintained as part of the
control system.

The W351 Electronic On/Off Humidity Control can be


used as a standalone device or in conjunction with
System 350 Add-On Modules to control a wide variety
of single or multiple stage humidity applications.
Typical W351 control applications include humidity
control for:

clean rooms

computer rooms

pharmaceutical manufacturing

fruit storage/ripening

indoor swimming pools

greenhouses

The W351 control has an external range scale and


setpoint dial, a front panel LED indicating when the
relay is energized, and a SPDT relay output.
(See Figure 2.) Features include:

adjustable setpoint

adjustable differential

selectable mode of operation


(humidification/dehumidification)

Setpoint Adjustment
Setpoint is the % RH at which the relay de-energizes.
With the operation mode jumpers in either the
humidification or dehumidification position, the relay
de-energizes when the % RH at the transmitter
reaches the setpoint.

Differential Adjustment
Differential is the change in % RH at the transmitter
required to energize and de-energize the relay. The
differential is adjustable between 2-10% RH.
Setpoint Dial

Differential
Potentiometer

J1

Mode of
Operation
Jumper Positions:
Dehumidification
Humidification

A typical System 350 Humidity Control scheme


includes the following:

W351 Humidity Control

up to five S351 Humidity Stage Modules

D351 Digital Humidity Display Module

Y350R Power Module (or 24 VAC transformer)

HE-67S3-0N0BT Wall Mount or HE-67S3-0N00P


Duct Mount Humidity Transmitter

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

Figure 2: W351 Electronic On/Off Humidity


Control; Setpoint and Differential Adjustments;
Humidification and Dehumidification Modes

D imensions
Mode of Operation
When the dehumidification mode is selected, the
differential is above the setpoint. When the humidity
rises to the setpoint plus the differential setting, the
relay energizes and the LED lights. When the humidity
drops to the setpoint, the relay and LED indicator
de-energize. (See Figure 3.)
When the humidification mode is selected, the
differential is below the setpoint. When the humidity
drops to the setpoint minus the differential setting, the
relay energizes and the LED lights. When the humidity
rises to the setpoint, the relay and LED indicator
de-energize. (See Figure 3.)

1/2
(13)

1/8
(4)

2-15/16
(75)

1-9/16
3/8
(11)
(40)
Mounting Slot
for No. 6 Screws

5
(127)
4
(102)

DIN Rail
Mount

3
(76)

1-3/16
(31)

W351
ON

2-3/8
(61)

2-3/8
(61)

(+)
7/8
(22)

Dehumidification
On
Differential
Setpoint
Relative
Humidity

On = Relay & LED Energized


Off = Relay & LED De-energized

1/2 in.
Trade Size
Conduit Hole

Figure 4: W351 Control Dimensions, in./mm

Off
Off
Differential

On
Humidification
(-)

Figure 3: Modes of Operation

M ounting
The W351 Electronic Humidity Control housing is a
compact NEMA 1 plastic enclosure designed for
standard 35 mm DIN rail mounting. Four key-slot
mounting holes on the back of the control case are
provided for surface mounting.
The W351 control is not position sensitive but should
be mounted for convenient wiring and adjustment.
Note:

When mounting the W351 control (or any


System 350 module) to rigid conduit, attach
the hub to the conduit before securing the hub
to the control enclosure.

WARNING: Risk of Electrical Shock.


Disconnect power supply before
making electrical connections.
More than one disconnect may
be required to completely
de-energize equipment. Failure
to follow these precautions may
result in electrical shock or
equipment damage.

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

W iring
Install all wiring to conform to the National Electrical
Code and to local regulations. For maximum electrical
rating of control, refer to the label inside the control
cover. Use only copper conductors.

Connect the transmitter to the W351 control at the


four-conductor screw terminal block, located at the
upper left of the circuit board. (See Figures 5 and 6.)
Note:

See Figures 5 and 6 for proper wiring and terminal


designations.

Transmitter Wiring
The W351 Humidity Control uses an HE-67S3-0N0BT
or HE-67S3-0N00P Humidity Transmitter, which is
powered by the 12 VDC power supply from the W351
control. See TRUERH Series HE-67xx Humidity
Element with Temperature Sensor Installation
Instructions (Part No. 24-9527-7 Rev. A) for more
information.

Shielded cable is not generally required for transmitter


wiring on runs of less than 50 feet. When using
shielded cable, isolate and tape the shield at the
transmitter. Connect the shield to the Communications
Port (COM) terminal on the W351 control.
The maximum recommended length of 22 AWG 3-wire
shielded transmitter cable is 250 feet (76 meters).

HE-67S3-0N00P
Wall Mount Humidity Transmitter
0 to 10
VDC

Humidity Transmitter

PWR
COM
OUT

W351
Y350R
Humidity Control Power Module

PWR
COM
OUT

0 to 10
VDC

PWR
COM
OUT

HE-67S3-0N00P
Duct Mount Humidity Transmitter

Set the output jumpers on the


HE-67S3-0N0BT and HE-67S3-0N00P
humidity transmitters for 0 to 10 VDC output.

S351
Stage Module

S351
Stage Module

D351
Display Module

J1

24V
COM
VDC
SEN

120 VAC

Load

Load

Load

Figure 5: W351 Humidity Control (Dehumidification Mode) Powered by an External Transformer


with the Humidity Transmitter Less Than 50 Feet from the W351 Control

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

HE-67S3-0N00P
Wall Mount Humidity Transmitter
0 to 10
VDC

Humidity Transmitter

PWR
COM
OUT

PWR
COM
OUT

0 to 10
VDC

PWR
COM
OUT

HE-67S3-0N00P
Duct Mount Humidity Transmitter

Isolate and Tape

Shield
W351
Y350R
Humidity Control Power Module

S351
Stage Module

S351
Stage Module

D351
Display Module

24V
COM
VDC
SEN

120 VAC

Load

Load

Load

Figure 6: System 350 Modules Powered by a Y350R Power Module


with the Humidity Transmitter 50-250 Feet from the W351 Control

A dd-On Modules
The S351 Stage Modules, D351 Digital Humidity
Display Modules, and Y350R Power Modules plug
together and connect to the W351 Electronic Humidity
Control via connectors on the sides of each add-on
module. The recommended order of the modules is
shown in Figures 5 and 6.

See System 350 S350A Temperature, S351A


Humidity, and S352A Pressure Stage Modules
Product/Technical Bulletin (LIT-930080) for more
information.

S351 Humidity Stage Modules

The D351 Display Module receives its power, sensor,


and setpoint information from the W351 control. A
3-digit Liquid Crystal Display (LCD) gives a continuous
display of the sensed humidity. Press the button to
display the setpoint of the adjoining W351 control. See
System 350 Display Modules Product/Technical
Bulletin (LIT-930070) for more information.

The S351 Stage Modules receive their power,


setpoint, and sensor input from the W351 Electronic
Humidity Control.
When using a Y350R module, up to five additional
S351 Stage Modules can be plugged into a W351
Humidity Control. When using an external 24 VAC
(40 VA minimum) transformer, up to nine additional
S351 Stage Modules can be plugged in.

D351 Digital Humidity Display Module

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

Y350R Power Module

W351 Control

The Y350R Power Module provides a convenient


method of powering System 350 modules from a
120 or 240 VAC power source.

1. Remove the W351 control cover by loosening the


four captive cover screws.

Plug the Y350R power module into the right side of the
W351 Electronic Humidity Control. The Y350R power
supplies power for a W351 control, a D351 Display
Module, and up to five S351 Stage Modules.
See System 350 Power Module Product/Technical
Bulletin (LIT-930090) for more information.

A djustments
!

WARNING:Risk of Electrical Shock.


To perform the following
procedures it is necessary to
power the control and the
controlled equipment while the
control cover is removed. Do not
touch any exposed metal
components with anything other
than properly insulated tools or
insulated probes of the digital
voltage meter. Failure to use
properly insulated tools and
probes can result in severe
electrical shock if live line voltage
parts are contacted.

2. Position the jumpers on jumper block J1 vertically


for humidification, or horizontally for
dehumidification. (See Figure 2.) The jumpers are
factory-set for humidification.
3. Adjust the differential by rotating the differential
potentiometer to the desired setting.
(See Figure 2.) Rotate the potentiometer
clockwise to increase the differential.
4. Replace the cover, tighten the four captive cover
screws, and adjust the setpoint by rotating the
setpoint dial to the desired % RH setpoint.
(See Figure 2.)
Note:

Use the D351 Display Module for the most


accurate setpoint selection.
If using the D351 Display Module, press
and hold the button on the D351 module
while rotating the setpoint dial.

S351 Stage Module


When the W351 control is used in conjunction with one
or more S351 modules, the following adjustments
must be made to each S351 module. Additional
information about adjusting the stage module is
available in the S350 Temperature, S351 Humidity,
and S352 Pressure Stage Modules Product/Technical
Bulletin (LIT-930080).
1. Remove the S351 module cover by loosening the
four captive cover screws.

CAUTION: Risk of Property Damage.


Verify that the humidification
dehumidification operation mode
jumpers are in the proper
position before powering
System 350 components. If the
operation mode jumpers on the
control or the staging modules
are left in the wrong position, the
device will activate the relay in
response to the opposite signal.
The humidifying or dehumidifying
equipment may remain energized
until the error is corrected.

2. Set the humidification/dehumidification operation


mode jumpers to the desired mode of operation.

Select dehumidification mode for offset and


differential above setpoint.
(See Figures 7 and 8.)

Select humidification mode for offset and


differential below setpoint.
(See Figures 7 and 8.)

3. Adjust the S351 stage modules offset


potentiometer to the desired offset value. The
offset value is the difference in humidity from the
W351 control modules setpoint that is required for
the S351 stage modules relay to de-energize.
(See Figures 7 and 8.)

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

T roubleshooting
4. Adjust the differential potentiometer to the desired
differential value. The differential value is the
difference in humidity from the offset that is
required for the S351 stage modules relay to
energize. (See Figures 7 and 8.)
5. Reinstall the cover onto the enclosure base and
secure the cover to the enclosure base with the
four cover screws.
Setpoint Dial

Differential
Potentiometer

After making necessary adjustments and electrical


connections, put the system into operation and
observe at least three complete operating cycles
before leaving the installation.

Checkout

Mode of
Operation
Jumper Positions:

J1

Before applying power, make sure installation and


wiring connections are according to job specifications.

Dehumidification
Humidification

Figure 7: S351 Stage Module Adjustment and


Potentiometer Locations
(+)
On
On Differential

On = Energized
Off = De-energized

Differential Off
Setpoint
Relative
Humidity

Offset
Off
Off

Offset

If the control system does not function properly, verify


that the proper mode is selected on each module (e.g.,
humidification/dehumidification) and then use the
following procedures to determine the cause of the
problem:

Offset

1. Check for proper voltage applied to the


W351 Humidity Control:

Off
Differential
Differential
On
(-)

On
W351
Humidity
Control

S351
Stage
Module

S351
Stage
Module

S351
Stage
Module

Stage 1

Stage 2

Stage 3

Stage 4

Dehumidify

WARNING:Risk of Electrical Shock.


To perform the following
procedures it is necessary to
power the control and the
controlled equipment while the
control cover is removed. Do not
touch any exposed metal
components with anything other
than properly insulated tools or
insulated probes of the digital
voltage meter. Failure to use
properly insulated tools and
probes can result in severe
electrical shock if live line voltage
parts are contacted.

a. Connect a Digital Voltmeter (DVM) between


the 24 V (+) and COM (-) terminals located on
the W351 controls left-side terminal block.
(See Figures 5 and 6.)

Humidify

Figure 8: Typical Multistage


Humidification/Dehumidification Application

If an external transformer is used, select


AC volts on the DVM and verify that the
voltage is between 20-30 VAC.

If a Y350R Power Module is used, select


DC volts on the DVM and verify that the
voltage is between 16-38 VDC.

b. Proceed to Step 2 if the DVM reading is within


the indicated voltage range.
c.

If the DVM reading is not within the indicated


voltage range, check wiring, then replace the
Y350R power module or the external
transformer.

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

10

Table 1: W351 Control Relay


Troubleshooting
Mode of
Operation

LED
Status

Normally
Open Relay
Status

Setpoint
Dial
Setting*

Humidify

On

Closed

(RHT) +
differential

Humidify

Off

Open

(RHT)

Dehumidify

On

Closed

(RHT) differential

Dehumidify

Off

Open

(RHT)

Transmitter
Output
VDC

00

* See Figure 9 for RHT vs. Humidity illustration.


2. Check humidity transmitter for proper output
voltage:
a. Disconnect the transmitter OUT wire from the
W351 control SEN terminal.
b. Take a humidity reading with a
properly-calibrated, accurate humidity
measuring device. This reading is the actual
humidity.
c.

Connect a DC voltmeter between the


transmitter OUT wire and the control COM
terminal. Using Figure 9, convert the voltage
to % RH. This is the humidity reading at the
transmitter (RHT).
Note:

A transmitter output of 0-10 VDC


should correspond to a humidity of
0-100% RH (see Figure 9).

If the RHT is close to the actual humidity,


proceed to Step 2d.

If the RHT deviates substantially from the


actual humidity, replace the transmitter.

50
RHT Humidity (% RH)

Figure 9: Transmitter Voltage vs. Humidity


3. Check the W351 Electronic Humidity Control for
proper operation:
Note:

Perform Steps 1 and 2 first.

a. Adjust the setpoint dial to at least 20% RH


below the voltage conversion to % RH (RHT)
as determined in Step 2.
b. Increase the setpoint by slowly adjusting the
dial until the W351 controls relay and LED
turn On and Off as shown in Table 1.
c.

If the relay performs as expected, continue to


Step 4.

d. If the relay does not perform as indicated in


Table 1, replace the W351 control.

d. Reconnect the transmitter OUT wire to the


W351 control SEN terminal.

100

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

4. Check the S351 Stage Modules for proper


operation (if applicable):
Note:

Perform Steps 1, 2, and 3 first.

IMPORTANT:

There is a possibility that a defect


in one stage module could cause
defective symptoms in all
modules. Plug each S351
module into the W351 control
individually and check its
performance as outlined in
Step 4.

5. Check the D351 Display Module for proper


operation (if applicable):
Note:

Perform Steps 1 through 4 first.

a. Compare the voltage conversion to % RH at


the transmitter (RHT) (as determined in Step 2)
with the display readout.
b. If the D351 module does not read the correct
transmitter RH (RHT), replace the
D351 module.
c.

Press the button on the D351 module to


display the setpoint.

a. Turn the setpoint dial on the W351 control to


10% RH (the extreme counterclockwise
position).

d. If pressing the button results in an


out-of-range reading (greater than 100% RH),
replace the D351 module.

b. Increase the setpoint by slowly adjusting the


dial until the S351 modules relay and LED
turn On and Off as shown in Table 2.

e. If pressing the button results in a reading other


than the expected setpoint value, check the
setpoint dial setting on the W351 control and
correct if necessary. If the display continues to
show an incorrect value, replace the display
module.

c.

If the relay does not perform as indicated in


Table 2, adjust the S351 modules differential
and offset potentiometers to their minimum
settings and try again.

d. If the relay still does not turn On and Off,


replace the defective S351 Stage Module(s).

Table 2: S351 Module Relay


Troubleshooting
Mode of
Operation

LED
Status

Normally
Open
Relay
Status

Setpoint Dial
Setting*

Humidify

On

Closed

(RHT) + offset +
differential

Humidify

Off

Open

(RHT) + offset

Dehumidify

On

Closed

(RHT) - offset differential

Dehumidify

Off

Open

(RHT) - offset

Note:

If the W351 control and add-on modules


all appear to be operating properly, but the
field device still does not turn On and Off
as expected, check the wiring from the
W351 control or S351 module to the field
device.

R epairs and Replacement


Do not calibrate or make field repairs.
HE-67S3-0N0BT and HE-67S3-0N00P humidity
transmitters and replacement controls are available
through local Johnson Controls representatives or
wholesale distributors.

* See Figure 9 for RHT vs. Humidity illustration.

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

O rdering Information
Table 3: Ordering Information
Item

Product Code
Number

Description

Electronic Humidity Control

W351AB-2C

Setpoint Range: 10-90% RH


Differential:
2-10% RH
(sensor not included)

W351AA-1C

Setpoint Range: 10-90% RH


Differential:
2-10% RH
(includes Wall Mount Sensor HE-67S3-0N0BT)

W351AA-2C

Setpoint Range: 10-90% RH


Differential:
2-10% RH
(includes Duct Mount Sensor HE-67S3-0N00P)

HE-67S3-0N0BT

All-polymer, Wall Mount Humidity Transmitter

HE-67S3-0N00P

All-polymer, Duct Mount Humidity Transmitter

Display Module

D351AA-1C

Digital Humidity Display Module

Stage Module

S351AA-1C

Humidity Stage Module with % RH Scale

Power Module

Y350R-1C

Rectified, Class 2, 24 VAC from 120/240 VAC Source

Conduit Adapter

ADP11A-600R

1/2-in. Snap-fit Connector (box of 10)

DIN Rail Sections

BKT287-1R

35 x 7.5 mm, 0.305 m (12 in.) long

Humidity Transmitter

BKT287-2R

35 x 7.5 mm, 0.914 m (36 in.) long

DIN Rail End Clamps

PLT344-1R

Consists of Two End Clamps

Cable for Remote Mounting


of D351 Display Module

WHA29A-600R

(0.9 m) 3 ft*

WHA29A-603R

(7.6 m) 25 ft

WHA29A-604R

(15.2 m) 50 ft

* WHA29A-600R can also be used to daisy chain S351 Stage Modules together.

10

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

S pecifications
Product

W351 Electronic On/Off Humidity Control

Humidity Setpoint Range

10-90% RH

Differential Range

2-10% RH

Input Signal

0-10 VDC Corresponding to 0-100% RH

VDC Power Supply

12 VDC Provided to Power the Humidity Transmitter

Supply Voltage*

20-30 VAC Class 2; 50/60 Hz (or a Y350R Power Module: See Add-On Modules section)

Power Consumption

1.8 VA maximum

Relay Electrical Ratings

Horsepower:
1/2 (120/240 VAC)
Full Load Amperes:
9.8 (120 VAC)
4.9 (208/240 VAC)
Locked Rotor Amperes: 58.8 (120 VAC) 29.4 (208/240 VAC)
Non-inductive Amperes: 10 at 24/240 VAC
Pilot Duty:
125 VA at 24/240 VAC

Ambient Temperature

Operating:
Shipping:

Ambient Humidity

0-95% RH Non-Condensing; Maximum Dewpoint 85F (29C)

Material

Case, Cover:

Agency Listing

UL Listed, File E27734, CCN XAPX


cUL Listed, File E27734, CCN XAPX7

Transmitter

HE-67S3-0N0BT: All-Polymer, Wall-Mount Humidity Transmitter; 0 to 10 VDC,


0 to 100% RH
HE-67S3-0N00P: All-Polymer, Duct-Mount Humidity Transmitter; 0 to 10 VDC,
0 to 100% RH

Add-On Modules

-30-150F (-34-66C)
-40-185F (-40-85C)

NEMA 1 High-impact Thermoplastic

S351

Supply Voltage:
DIFF and OFFSET:

Provided by the W351 control


2-10% RH Differential; 2-30% RH Offset

Y350R

Supply Voltage:

Provided by the W351 control

D351

Display Range:

10-90% RH

* Only one input voltage source may be used.


The performance specifications are nominal and conform to acceptable inductry standards. For application at conditions beyond these
specifications, consult Johnson Controls/PENN Application Engineering at 1-800-275-5676. Johnson Controls, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Printed in U.S.A.
www.johnsoncontrols.com

System 350 W351 Electronic On/Off Humidity Control Product/Technical Bulletin

11

CHILLER SAZ
RESUMO DOS PADRES DE
FORNECIMENTO PARA PROTEO
ANTI CORROSO

TEMOS 3 TIPOS DE FORNECIMENTO.


BASEADO NESTA INFORMAO, DEVE
ELABORAR QUANDO VAI RECEBER O PEDIDO.

O QUE ENCONTRADO NO CAMPO (5 ANOS):


SITUAO AMBIENTE
NO AGRESSIVO :

MANUTENO DEFICIENTE :

SITUAO
DAS ALETAS

MANUTENO DEFICIENTE :

RESDUOS APS
LIMPEZA CORRETA (*)

SITUAO DA
ESTRUTURA

(*)
OS RESDUOS SO SAL E ALUMNIO DECOMPOSTO.
OS CONDENSADORES J ESTAVAM PERDIDOS COM ~3 ANOS DE USO.
AS ESTRUTURAS AINDA PODEM SER RECUPERADAS OU TROCADAS.

INFORMAES ADICIONAIS :
LOCAL RECEBE VENTO DIRETO DO MAR

LOCAL NO RECEBE VENTO DIRETO DO MAR

VENTO MARINHO

VENTO MARINHO

MAR

MAR

TIPO

500m

500 ~ 1000m

> 1000m

TIPO

500m

500 ~ 1000m

> 1000m

STANDARD

STANDARD

MEDIA

MEDIA

PESADA

PESADA

Local que recebe vento DIRETO do mar:

Local que NO recebe vento DIRETO do mar:

Locais abertos onde o Chiller ficar


exposto.
Seguir as orientaes do Manual para
proteo no entorno do Chiller.

Locais protegidos por outras edificaes


onde o Chiller no ficar exposto.
Seguir as orientaes do Manual para
proteo no entorno do Chiller.

1 CHILLER PADRO > PROTEO LEVE (STD)


MOTOR CONVENCIONAL
CAMADA TINTA
MNIMA 50
(100% DOS
PAINIS PINTADOS)

RESFRIADOR E
TB SUO S/
PROTEO
MECNICA

GRADES VENT. S/ PINTURA


CONDENSADOR
GOLD COATED
GRADES OPCIONAIS S/
PINTURA

CPR S/ GABINETE

COMPONENTES DO
Q.E. SO STD

PARAF. ZINC. E
BICROMATIZADOS (TODOS)
TUBOS DE COBRE S/ PROTEO
(SOLDA PRATA EM 100% DOS TBs)

BASE CHAPA PRETA


TRATADA E PINTADA

OUTRAS PEAS INT. E


EXT. DE CHAPA GROSSA
TRATADAS E PINTADAS

2 CHILLER PROTEO MDIA


MOTOR ESP. PONTA EIXO INOX
CAMADA TINTA
MNIMA 70
(100% DOS
PAINIS PINTADOS)

RESFRIADOR E
TB SUCO C/
PROTEO
MECNICA EM
AL C/ VERNIZ

GRADES VENT. C/ PINTURA


CONDENSADOR GOLD COATED+
VERNIZ ESP. 10
CAMADA

GRADES OPCIONAIS C/
PINTURA
CPR C/ GABINETE

COMPONENTES DO
Q.E. SO STD

PARAF. EXT. AO INOX 304


PARAF. AUTO
ATARRACHANTES ZINC. E
BICROMATIZADOS
TUBOS DE COBRE C/ VERNIZ ESP.
10
CAMADA (SOLDA PRATA EM 100%
DOS TBs)

BASE CHAPA PRETA


GALVANIZADA TRATADA
E PINTADA C/ CAMADA
MNIMA 100

OUTRAS PEAS INT. E


EXT. DE CHAPA GROSSA
GALVANIZADAS TRATADAS
E PINTADAS

3 CHILLER PROTEO PESADA


MOTOR ESP. PONTA EIXO INOX
CAMADA TINTA
MNIMA 100
(100% DOS
PAINIS PINTADOS)

RESFRIADOR E
TB SUCO C/
PROTEO
MECNICA EM
AL C/ VERNIZ

GRADES VENT. C/ PINTURA


CONDENSADOR ALETAS DE
COBRE

GRADES OPCIONAIS C/
PINTURA
CPR C/ GABINETE

COMPONENTES DO
Q.E. SO STD

PARAF. EXT. AO INOX 304


PARAF. AUTO
ATARRACHANTES ZINC. E
BICROMATIZADOS
TUBOS DE COBRE C/ VERNIZ ESP.
10
CAMADA (SOLDA PRATA EM 100%
DOS TBs)

BASE CHAPA PRETA


GALVANIZADA TRATADA
E PINTADA C/ CAMADA
MNIMA 100

OUTRAS PEAS INT. E


EXT. DE CHAPA GROSSA
GALVANIZADAS TRATADAS
E PINTADAS

INFORMAES ADICIONAIS:
CUSTO:
ESTO INDICADOS NA CPPV. LEMBRANDO QUE PARA COBRE x COBRE
SOMENTE APS CONSULTA DE DISPONIBILIDADE.
INSTALAO:
O CHILLER NO PODE FICAR DIRETAMENTE EXPOSTO VENTOS,
MANTER O CHILLER PROTEGIDO, COBERTO, DURANTE O PROCESSO DE
INSTALAO,

MANUTENO:
SEGUIR RIGOROSAMENTE OS PLANOS DE MANUTENO.
(REFERENTE PARA PROTEO LEVE (STD), MDIA E PESADA)

GARANTIA:
CONTINUAM OS MESMOS TERMOS DE GARANTIA ESTABELECIDOS NO
CERTIFICADO PADRO SALVO ACORDO PREVIAMENTE DEFINIDO E
REGISTRADO COM EMISSO DE CERTIFICADO ESPECIAL.

INFORMAO INTERNA IMPORTANTE:


COMO IDENTIFICAR AS NECESSIDADES DE CADA INSTALAO?
DURANTE A NEGOCIAO, O CML DEVE INVESTIGAR A NECESSIDADE DE
PROTEO E INFORMAR A IMPORTNCIA AO CLIENTE.
COMO TRANSFERIR A INFORMAO PARA CML / INSTALADORES?
VAMOS INCLUIR A INFORMAO SOBRE DISTNCIA IDEAL PARA INSTALAO
NO CT E .
COMO PREVENIR A HAPB QUANTO A AES FUTURAS DO CLIENTE?
VAMOS ELABORAR CHECK LIST DE START UP IDENTIFICANDO:
A SITUAO GERAL DO CHILLER
A SITUAO GERAL DA INSTALAO.
O OBJETIVO ESTABELECER NA VENDA OU NO MOMENTO DO START UP UMA
RELAO ENTRE:
ESPECIFICAO DO CLIENTE
VENDA (COM DESVIOS REGISTRADOS)
FORNECIMENTO (COMO FOI PRODUZIDO E ENTREGUE)
NECESSIDADE DO CLIENTE. (VERIFICADO EM CAMPO)

IDENTIFICAO
LOCAL DA INSTALAO: LOJA LEADER NEW YORK
EQUIPAMENTO: 30RBA SCROLL CHILLER
MODELO: 30RBA150226 220 VOLTS
N DE SRIE: 4606B39791
ESTADO DO CONDENSADOR
1)

2)

3)

CONSIDERAES: Em todos os mdulos identifica-se o elevado estado de degradao


do condensador, devido a ao da salinidade provada pela incidncia direta do vento
marinho.
Cabe ressaltar que o equipamento no resistir a uma manuteno, considerando que
se encontra na condio de destruio ao simples toque (conforme foto 01).

ESTADO DO QUADRO ELTRICO DA CAG


1)

2)

CONSIDERAES: Observa-se no quadro que o mesmo j foi objeto de diversas


intervenes e quando da contratao dos servios de instalao dever ser revisado
contemplando teste de comando e de operao das seguranas (fluxostato).

:: SSC Sistema de Seleo de Chillers - HITACHI ::

Page 1 of 1

Chiller Condensao a Ar - Srie RCU_SAZ - Compressor Parafuso - R407C


Cliente:
Local:
Obra:
Empresa projetista:
Empresa instaladora:
Contato:

LOJAS LEADER
RJ - BARRA DA TIJUCA - SHOPP. N. YORK
CAG
SUBSTITUIO
A DEFINIR
Otvio C. da S. Alves
Data:

09/09/2011

DADOS DE ENTRADA (PROJETO)


Capacidade efetiva:
Temperatura Sada do Fludo a ser Resfriado:
T do Fludo a ser Resfriado:
Temperatura Entrada de Ar no Condensador:
Tipo de Ventilador:

DADOS DE SADA (SELEO)


Caractersticas Gerais
Modelo:

Vazo de gua a Ser Aquecida:


Temperatura Entrada da gua a ser Aquecida:
Tenso:
Frequncia:
Refrigerante:

70.0 TR
6.7 C
5.5K
35.0 C
Padro

Dimenses

RCU070SAZ4A
69.1 TR
208.897 kcal/h
242.9 kW

Capacidade de Resfriamento:

Profundidade:
Largura:
Altura:

Nvel de Rudo
1,5 m de Altura e 1,0m de Distncia:
1,5 m de Altura e 10,0m de Distncia:

Compressor
Tipo:
Qtd. / Modelo:
Controle:
Rotao / N Plos:

Peso
2348 mm Peso em Lquido:
1891 mm Peso em Operao:
2254 mm N de Ciclos:
Controle de Capacidade
Faixa Padro:
Possvel Extenso

75 dB(A)
64 dB(A)

Circuito Frigorfico
Tipo Refrigerante:
Carga de Refrigerante:
Tipo Vlvula Expanso:
Ciclos c/ Economizer:

R407C
58 kg
TERMOSTTICA
S

Tubular de cobre com aletas de


alumnio
HITACHI
4 X C-60SAZ

Ventilador
Tipo:
Quantidade:
Motor / Proteo:
Rotao / N de Polos:

Axial
4
TFVE / IPW55
1130

Fabricante:
Qtd. / Modelo:
Vazo de Ar:

1875 kg
1953 kg
1
13.0% a 100.0%
0.0% a 0.0%

Parafuso Semi-Hermtico
1 X 60ASC-Z (E)
LINEAR - FAIXA 15 A 100%
3.470 RPM / 2 polos

Condensador
Tipo:

220 V
60 Hz
R407C

1.175.0 m3/min

Resfriador
Tipo:
Fabricante:
Qtd. / Modelo:

SHELL & TUBE


HITACHI
1 X R-060SAZ

Temperatura de Entrada:
Temperatura de Sada:
Vazo de gua:

Isolamento Trmico:
Fator de Incrustao:

Poliuretano
0.000016 m.C/W

Perda de Carga:
Conexes:

Quadro Eltrico
Grau de Proteo:

12.2 C
6.7 C

38.0 m3/h ou 10.6 l/s


6.19 mca ou 60.68 kPa
CONTRA FLANGE - Interno = 80.9mm
ANSI B 16.5 - # 150 PSI - 3"

Qtd. de Pontos de Alimentao Circuito de Fora e Comando:

IP45

Dados Eltricos
Corrente de Operao >
Consumo >

CPR 1
221.7 A
78.4 kW

Corrente Nominal 100% > 245.7 A

CPR 2
-

Cap
TR
100
69.1
62.2
90
55.3
80
48.4
70
41.4
60
34.5
50
27.6
40
20.7
30
Ponto Operacional:
IPLV
0.89 kW/TR
3.85 kW/kW
13.13 Btu/h.W

Cons.
kW
84.8
68.1
56.6
47.8
40.7
34.8
30.1
26.4

CPR 4
-

Corrente de Partida > 474.0 A

Part Load
%

CPR 3
-

CPR 5
-

CPR 6
-

VENT.
24.0 A
6.4 kW

Mxima Corrente Op. > 330.0 A

TOTAL
245.7 A
84.8 kW
COS > 90.6 %

Notas:
h
COP
kW/TR
kW/kW
1.23
2.9
1.10
3.2
1.02
3.4
0.99
3.6
0.98
3.6
1.01
3.5
1.09
3.2
1.28
2.8
100.0 %
NPLV
0.89 kW/TR
3.85 kW/kW
13.13 Btu/h.W

1 - IPLV DE ACORDO COM A ARI STANDARD 550 / 590-03.


2 - AS PROTEES ELTRICAS DEVEM SER DIMENSIONADAS PELA
MXIMA CORRENTE DE OPERAO.
3 - NVEL DE RUDO INDICADO NA FACE FRONTAL DO EQUIPAMENTO.
4 - TENSO DE COMANDO 220V / 60Hz.
5 - SEMPRE UTILIZAR O MANUAL DE INSTALAO PARA CORRETA
INSTALAO DO CHILLER E SUAS PROTEES.
6 - OS CONTRA FLANGES DAS CONEXES DO RESFRIADOR ESTO
INCLUSOS.
7 - A PRESSO DE TRABALHO DO LADO DA GUA NO RESFRIADOR NO
DEVER ULTRAPASSAR 10.5kgf/cm.
8 - OS MODELOS APARTIR DO RCU300SAZ. TERO 2 PONTOS DE
ALIMENTAO ELTRICA.
9 - OS MODELOS APARTIR DO RCU300SAZ. SERO FORNECIDOS EM 2
(DOIS) MDULOS. ESTES DEVERO SER INSTALADOS CONFORME
INSTRUO CONTDA NO CATLOGO TCNICO DO EQUIPAMENTO.
10 - A HITACHI NO FORNECE OS BARRILETES DE INTERLIGAO
HIDRULICA DOS RESFRIADORES.

http://10.0.2.2:8080/ssc/page.php?page=ac/selecao&style=style_branco.css&cliente=...

09/09/2011

Johnson Controls
BUILDING EFFICIENCY

Por Um Mundo Mais Confortvel, Seguro e Sustentvel

Split System para Dutos

TEC Automao para Split System


Opes de Estgios
- 1 Estgio (Quente/Frio);
- Multi estgios (2 Quentes/2 Frios);
- Multi estgios com bomba de calor (3 Quentes/2 Frios);

Caractersticas Tcnicas
- Lgica embarcada para o controle de compressores;
- Ajuste de banda morta;
- Opo de sensor remoto e ar externo;
- Ajuste de tempo de liga/desliga (0-5min);
- Trs nveis de bloqueio de teclado;
- Ventilao inteligente;
- Proteo anti congelamento;
- 2 contatos auxiliares (pressostatos diferenciais/rels de
corrente, etc.);
- Ajuste de ciclos de operao por hora (3 a 8 aquecimento
& 3 a 4 refrigerao).

TEC Automao para Split System

TEC Automao para Split System


Caractersticas Tcnicas
- Memria no voltil em caso de falta de alimentao;
- Acesso remoto via rede de automao disponvel nos
protocolos: N2, LonWorks ou BACnet MS/TP (de
acordo com o modelo);

Nomenclatura
TEC2x0y-3
Definio de protocolo:
x

1 = N2 Open
2 = LonWorks
3 = BacNet (MS/TP)

Capacidades:
y

1 = 1 Estgio
2 = 2 Estgios (3Q/2F)
3 = Multi Estgios (2Q/2F)

TEC Automao para Split System

TEC Automao para Split System


FLUXOGRAMA DE PROCESSO - SPLIT SYSTEM

AlmFan
StComp01

StFan

StComp02

CmFan

ModoOp
SpTemp
TeAmb

INSUFLAMENTO

RETORNO

OBS.:
NA - Normalmente Aberto

Tabela 1
Ttul o do Desenho

Legenda e Componentes Fornecidos:


Abre viao

StFan
CmFan
StComp01
StComp02
TeAmb
SpTemp
Modo
AlmFan
Termostato

Funo do Com pone nte

Estado Funcionamento
Comando doVentilador
Estado Compressor 01
Estado Compressor 02
Temperatura Ambiente
Setpoint de Temperatura
Modo de Operao
Resumo de Alarmes
-x-

Cdigo do Com ponente

-x -x -x -x -x -x -x -x TEC2103-3

Des crio do Componente

Informao fornecida pelo


Informao fornecida pelo
Informao fornecida pelo
Informao fornecida pelo
Informao fornecida pelo
Informao fornecida pelo
Informao fornecida pelo
Informao fornecida pelo
Termostato Programvel

Termostato
Termostato
Termostato
Termostato
Termostato
Termostato
Termostato
Termostato

SPLIT SYSTEM / SELF CONTAINED


FLUXOGRAMA DE PROCESSO
YEDX / YEBX
Automao Predial
Ttul o do Proj eto

PROJETO PADRO

JOHNSONCONTROLS
DESENHODE REFERNCIA
Eng. Vendas

Gerente De Projeto

EMISSO INICIAL

NO.

LOCAL DA REVISO

Eng. DeApli c a o

ECN

DESENHO
POR

ED

DadosDa Fil ial

DATA

20/06/08

20/06/ 08

ED

DATA

POR

APROVADO
POR

DATA

NMERODOCONTRAT O

SO PAULO
R. Joo Ti bi ri , 900
V.Anastcio-CEP04551-010
NMERODODESENHO
So Paul o-SP
Fone: (11)3475-6700

SPLITO

TEC Automao para Split System

Interface Grfica Acessada Via Web Rede composta por FX40 gerenciando TECs

TEC Automao para Split System

TEC Automao para Split System


Pontos Disponveis para Automao
S Monitorar

Controlar / Monitorar
Temperatura Ambiente

Setpoint Mnimo de Aquecimento

Sensor de Temperatura Remoto

Setpoint Mximo de Refrigerao

Setpoint de Aquecimento

1Estgio de Aquecimento

Setpoint de Refrigerao

2Estgio de Aquecimento

Setpoint de Refrigerao modo Desocupado

1Estgio de Refrigerao

Setpoint de Aquecimento modo Desocupado

2Estgio de Refrigerao

Setpoint Mximo de Aquecimento

Estado do Ventilador

Setpoint Mnimo de Refrigerao

Over ride de Ocupao

Comando do Ventilador

Alarme de Temperatura

Modo de Operao

Entrada Binria 1

Modo de Ocupao

Entrada Binria 2

Unidades de Temperatura

Obs.: Pontos dependentes do modelo do Termostato

TEC Automao para Split System

FXZAN Controle de Zona

Montagem Integrada
Controlador de campo FX05;
Atuador sem retorno por mola M9104;
Conectores de terminais eltricos
Pacote comercial do Facility Explorer zoneamento;
Este pacote consiste de uma gerenciadora FX16,
controladores de zona FXZAN (at 15) e opcionalmente
um MUI (interface).
Controlador escravo;
Dampers de controle de zona e aquecimento auxiliar.

FXZAN Controle de Zona

Pacote de controle de zona comercial


Controlador Mestre FX16
Controles do RTU
Controle de Presso Esttica
Gerenciamento de Zona

Controladores de zona FXZAN


Dampers de Controle de zona
Controle de aquecimento auxiliar

FXZAN Controle de Zona

FX Builder Express: Plug-In de Configurao

FXZAN Controle de Zona

FORM 145.05-EG1 (0804)

B U I L D I N G AU TO M AT I O N S YS T E M I N T E R FA C E
B A C n e t
MS /TP c o n n e c tio n is a v a ila b le .

COMMON ALARM OUTPUT


Th is b in a ry o u tp u t s ig n a l is u s e d to in d ic a te a n a la rm s ig n a l. W h e n th e u n it c o n tro lle r h a s p ro c e s s e d a n a la rm c o n d itio n , th e n o rm a lly c lo s e d d ry c o n ta c ts s h a ll o p e n . W h e n th e a la rm h a s
b e e n c le a re d , th e c o n ta c ts s h a ll re tu rn to th e n o rm a l c lo s e d p o s itio n .

O U T D O O R A I R DA M P E R O U T P U T
Th is a n a lo g (0 to 10 v o lts D C ) o u tp u t s ig n a l is u s e d to c o n tro l th e o u td o o r a ir d a m p e r. 0 v o lts
c o rre s p o n d s w ith a c lo s e d d a m p e r a n d 10 v o lts w ith a fu lly o p e n d a m p e r.

FA N O N
Th is b in a ry o u tp u t s ig n a l is u s e d to in d ic a te th a t th e s u p p ly fa n is a b o u t to b e e n e rg iz e d . Th is
p ro v id e s a tim e d e la y b e fo re th e fa n is s ta r te d . Th e n o rm a lly o p e n c o n ta c ts s h a ll c lo s e w h e n th e
u n it e n te rs th e s ta r t-u p m o d e . Th e fa n s h a ll b e e n e rg iz e d a fte r th e s ta r t-u p m o d e tim e r h a s
e x p ire d . Th u s , a n y d e v ic e c o n n e c te d to th is o u tp u t s h a ll h a v e th e s ta r t-u p m o d e tim e r to d o w h a t
is h a s to d o b e fo re th e fa n is e n e rg iz e d . Th is o u tp u t is e n e rg iz e d u n til th e fa n is d e -e n e rg iz e d .
V o lta g e fo r th e d e v ic e (s ) c o n n e c te d to th e o u tp u t n e e d s to b e p ro v id e d fro m a n o th e r s o u rc e .

VAV B OX / H E AT
Th is b in a ry o u tp u t s ig n a l is u s e d to p u t th e V AV b o x in a h e a tin g o r c o o lin g m o d e . W h e n th e n o rm a lly o p e n c o n ta c ts a re c lo s e d , th is re p re s e n ts a h e a tin g m o d e , a n d th e V AV b o x s h o u ld b e a t
th e m a x im u m p o s itio n . W h e n th e n o rm a lly o p e n c o n ta c ts a re o p e n , th is re p re s e n ts a c o o lin g
m o d e , a n d th e V AV b o x s h o u ld b e in th e c o o lin g m o d e a n d m a in ta in in g th e s p a c e /z o n e te m p e ra tu re . V o lta g e fo r th e d e v ic e (s ) c o n n e c te d to th e o u tp u t n e e d s to b e p ro v id e d fro m a n o th e r
s o u rc e .

E X T E R N A L S TO P ( FA N S TO P )
Th is b in a ry in p u t s ig n a l is u s e d to s h u t th e u n it d o w n in a n e m e rg e n c y. W h e n th e s ig n a l is o p e n ,
th e u n it is in th e s h u t d o w n e m e rg e n c y m o d e . Th u s , th e u n it is in th e u n o c c u p ie d m o d e . W h e n
th e s ig n a l is c lo s e d , th e u n it s h a ll b e o p e ra tin g in th e ty p ic a l. Afte r th e u n it h a s b e e n in th e e m e rg e n c y m o d e , w h e n th e s ig n a l is c lo s e d , th e u n it s h a ll b e c o n tro lle d in th e n o rm a l m a n n e r. Re s e t
is n o t n e e d e d u n le s s a n a la rm c o n d itio n h a s o c c u rre d .

C O O L / H E AT E N A B L E
Th e k e y p a d s h a ll b e u s e d to e n a b le o r d is a b le c o o lin g a n d h e a tin g a n d a llo w th e u n it to b e in th e
fa n o n m o d e . In th e fa n o n m o d e fo r V AV u n its , th e u n it s h a ll c o n tro l d u c t s ta tic p re s s u re . W h e n
th e in p u t is c lo s e d , c o o lin g a n d h e a tin g s h a ll b e e n a b le d . W h e n th e in p u t is o p e n , c o o lin g a n d
h e a tin g s h a ll b e d is a b le d .

46

YORK INTERNATIONAL

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900093
js_2wayclosed

1900093

9thcc:na

Valves

Rev:
101500
logo:

J Series

left ft:

Two-Way Spring Closed (Normally Closed)


Electric Zone Valves, On/Off Control

right ft:
standard
Sect# = 0
seQ# = 1

j93high.tif

j93stand.tif

400 psig static pressure rating


buna-N (standard temperature) or nitrile
disk (high temperature) provides tight
closeoff
1/2, 3/4, and 1 line sizes
sweat, NPT, or inverted flare end
connections
actuator can be factory or field installed
actuator snaps in place for easy removal
and assembly during installation

Standard Closeoff

High Closeoff

forged brass body and hard chrome-plated


brass stem

For complete details, refer to Product Bulletin


LIT-977282.

provides economical control of hot or


chilled water for fan coil, baseboard
radiator, and VAV reheat applications

On/Off control from a two-wire thermostat

300 psig system operating pressure

To Order
Specify the code number from the selection
chart.

Selection Chart
Actuator Model Number
G Style Actuators have Standard Pressure Closeoff
H Style Actuators have High Pressure Closeoff

Valve Model Number

Standard Temperature Rating:


200F (93C) Fluid,
104F (40C) Ambient

High Temperature Rating:


250F (121C) Fluid, 15 psig Steam,
169F (76C) Ambient

24 VAC, 60 Hz

120 VAC, 60 Hz

24 VAC, 60 Hz

120 VAC, 60 Hz

JG13A020
JH13A020

JG13B020
JH13B020

JG14A020
JH14A020

JG14B020
JH14B020

JT2211G13B020

JS2211G14A020

JS2211G14B020

JT2212G13B020

JS2212G14A020

JS2212G14B020

JT2213G13A020

JT2213G13B020

JS2213G14A020

JS2213G14B020

40

JT2312G13A020

JT2312G13B020

JS2312G14A020

JS2312G14B020

3.5

25

JT2313G13A020

JT2313G13B020

JS2313G14A020

JS2313G14B020

8.0

17

JT2417G13A020

JT2417G13B020

JS2417G14A020

JS2417G14B020

JS2517

1-1/4

8.0

17

JT2517G13A020

JT2517G13B020

JS2517G14A020

JS2517G14B020

JT2221

JS2221

1/2

1.0

60

JT2221G13A020

JT2221G13B020

JS2221G14A020

JS2221G14B020

JT2222

JS2222

1/2

2.5

40

JT2222G13A020

JT2222G13B020

JS2222G14A020

JS2222G14B020

JT2223

JS2223

1/2

3.5

25

JT2223G13A020

JT2223G13B020

JS2223G14A020

JS2223G14B020

JT2322

JS2322

3/4

2.5

40

JT2322G13A020

JT2322G13B020

JS2322G14A020

JS2322G14B020

JT2323

JS2323

3/4

3.5

25

JT2323G13A020

JT2323G13B020

JS2323G14A020

JS2323G14B020

JT2427

JS2427

8.0

17

JT2427G13A020

JT2427G13B020

JS2427G14A020

JS2427G14B020

JT2343

JS2343

3/4

3.5

25

JT2211

JS2211

1/2

1.0

75

JT2211H13A020

JT2212

JS2212

1/2

2.5

50

JT2212H13A020

JT2213

JS2213

1/2

3.5

30

JT2312

JS2312

3/4

2.5

JT2313

JS2313

3/4

JT2417

JS2417

JT2517

JS2517

Std.
Temp

High
Temp

Size

Cv

Closeoff

JT2211

JS2211

1/2

1.0

60

JT2211G13A020

JT2212

JS2212

1/2

2.5

40

JT2212G13A020

JT2213

JS2213

1/2

3.5

25

JT2312

JS2312

3/4

2.5

JT2313

JS2313

3/4

JT2417

JS2417

JT2517

Sweat Connections Standard Pressure Closeoff

NPT Connections Standard Pressure Closeoff

Inverted Flare Connections Standard Pressure Closeoff


JT2343G13A020

JT2343G13B020

JS2343G14A020

JS2343G14B020

JT2211H13B020

JS2211H14A020

JS2211H14B020

JT2212H13B020

JS2212H14A020

JS2212H14B020

JT2213H13A020

JT2213H13B020

JS2213H14A020

JS2213H14B020

50

JT2312H13A020

JT2312H13B020

JS2312H14A020

JS2312H14B020

3.5

30

JT2313H13A020

JT2313H13B020

JS2313H14A020

JS2313H14B020

8.0

20

JT2417H13A020

JT2417H13B020

JS2417H14A020

JS2417H14B020

1-1/4

8.0

20

JT2517H13A020

JT2517H13B020

JS2517H14A020

JS2517H14B020

Sweat Connections High Pressure Closeoff

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/02 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900093

J Series Two-Way Spring Closed (Normally Closed) Electric Zone Valves, On/Off
Selection Chart (Continued)
Actuator Model Number
G Style Actuators have Standard Pressure Closeoff
H Style Actuators have High Pressure Closeoff

Valve Model Number

Standard Temperature Rating:


200F (93C) Fluid,
104F (40C) Ambient

High Temperature Rating:


250F (121C) Fluid, 15 psig Steam,
169F (76C) Ambient

24 VAC, 60 Hz

120 VAC, 60 Hz

24 VAC, 60 Hz

120 VAC, 60 Hz

JG13A020
JH13A020

JG13B020
JH13B020

JG14A020
JH14A020

JG14B020
JH14B020

JT2221H13B020

JS2221H14A020

JS2221H14B020

JT2222H13B020

JS2222H14A020

JS2222H14B020

JT2223H13A020

JT2223H13B020

JS2223H14A020

JS2223H14B020

50

JT2322H13A020

JT2322H13B020

JS2322H14A020

JS2322H14B020

3.5

30

JT2323H13A020

JT2323H13B020

JS2323H14A020

JS2323H14B020

8.0

20

JT2427H13A020

JT2427H13B020

JS2427H14A020

JS2427H14B020

3/4

3.5

30

Std.
Temp

High
Temp

Size

Cv

Closeoff

JT2221

JS2221

1/2

1.0

75

JT2221H13A020

JT2222

JS2222

1/2

2.5

50

JT2222H13A020

JT2223

JS2223

1/2

3.5

30

JT2322

JS2322

3/4

2.5

JT2323

JS2323

3/4

JT2427

JS2427

JT2343

JS2343

NPT Connections High Pressure Closeoff

Inverted Flare Connections High Pressure Closeoff


JT2343H13A020

JT2343H13B020

Description

JS2343H14B020

Repair Parts

Inverted Flare Fittings (Order Separately)


Code
Number

JS2343H14A020

Available repair parts for J Series Electric


Zone Valves include replacement valve
bodies, replacement actuators, and the
end connections included in the Inverted
Flare Fittings chart. No other field repairs
should be attempted.

Length, in. (mm)

J647-601

For 1/2 in. (5/8 in. O.D.) Copper Tubing

15/16 (24)

J647-602

For 1/2 in. (5/8 in. O.D.) Copper Tubing

1-11/16 (43)

J647-603

For 1/2 in. (5/8 in. O.D.) Copper Tubing

3 (76)

J647-604

For 3/4 in. (7/8 in. O.D.) Copper Tubing

1-27/32 (47)

J647-605

For 1/2 in. (5/8 in. O.D.) Copper Tubing

1-15/16 (49)

J647-606

For 1 in. (1-1/8 in. O.D.) Copper Tubing

2-3/8 (60)

J647-607

Inverted Flare Nut

-----

jvalve5.tif

J647-601

J647-602

J647-603 J647-604

J647-605

J647-606 J647-607

Inverted Flare Fittings

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/02 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900095
js_3way

1900095

9thcc:na

Valves

Rev:
101500
logo:

J Series

left ft:

Three-Way Spring Return Electric Zone Valves, On/Off


Control
j95high.tif

j95stand.tif

can be piped for mixing or diverting


configuration
buna-N (standard temperature) or nitrile
disk (high temperature) provides tight
closeoff
1/2, 3/4, and 1 line sizes
sweat, NPT, or inverted flare end
connections
actuator can be factory or field installed

Standard Closeoff

actuator snaps in place for easy removal


and assembly during installation

High Closeoff

forged brass body and hard chrome-plated


brass stem

On/Off control from a two-wire thermostat

provides economical control of hot or


chilled water for fan coil, baseboard
radiator, and VAV reheat applications

For complete details, refer to Product Bulletin


LIT-977282.

300 psig system operating pressure

To Order

400 psig static pressure rating

Specify the code number from the selection


chart.

Selection Chart
Actuator Model Number
G Style Actuators have Standard Pressure Closeoff
H Style Actuators have High Pressure Closeoff

Valve Model Number

Standard Temperature Rating:


200F (93C) Fluid,
104F (40C) Ambient

High Temperature Rating:


250F (121C) Fluid, 15 psig Steam,
169F (76C) Ambient

24 VAC, 60 Hz

120 VAC, 60 Hz

24 VAC, 60 Hz

120 VAC, 60 Hz

JG23A020
JH23A020

JG23B020
JH23B020

JG24A020
JH24A020

JG24B020
JH24B020

JT3213G13B020

JS3213G14A020

JS3213G14B020

JT3315G13B020

JS3315G14A020

JS3315G14B020

JT3417G13A020

JT3417G13B020

JS3417G14A020

JS3417G14B020

JT3517G13A020

JT3517G13B020

JS3517G14A020

JS3517G14B020

Std.
Temp

High
Temp

Size

Cv

Closeoff

JT3213

JS3213

1/2

4.0

25

JT3213G13A020

JT3315

JS3315

3/4

5.0

20

JT3315G13A020

JT3417

JS3417

8.0

17

JT3517

JS3517

1-1/4

8.0

17

Sweat Connections Standard Pressure Closeoff

NPT Connections Standard Pressure Closeoff


JT3223

JS3223

1/2

4.0

25

JT3223G13A020

JT3223G13B020

JS3223G14A020

JS3223G14B020

JT3325

JS3325

3/4

5.0

20

JT3325G13A020

JT3325G13B020

JS3325G14A020

JS3325G14B020

JT3427

JS3427

8.0

17

JT3427G13A020

JT3427G13B020

JS3427G14A020

JS3427G14B020

JS3343G14A020

JS3343G14B020

Inverted Flare Connections Standard Pressure Closeoff


JT3343

JS3343

3/4

4.0

25

JT3343G13A020

JT3343G13B020

Sweat Connections High Pressure Closeoff


JT3213

JS3213

1/2

4.0

30

JT3213H13A020

JT3213H13B020

JS3213H14A020

JS3213H14B020

JT3315

JS3315

3/4

5.0

25

JT3315H13A020

JT3315H13B020

JS3315H14A020

JS3315H14B020

JT3417

JS3417

8.0

20

JT3417H13A020

JT3417H13B020

JS3417H14A020

JS3417H14B020

JT3517

JS3517

1-1/4

8.0

20

JT3517H13A020

JT3517H13B020

JS3517H14A020

JS3517H14B020

NPT Connections High Pressure Closeoff


JT3223

JS3223

1/2

4.0

30

JT3223H13A020

JT3223H13B020

JS3223H14A020

JS3223H14B020

JT3325

JS3325

3/4

5.0

25

JT3325H13A020

JT3325H13B020

JS3325H14A020

JS3325H14B020

JT3427

JS3427

8.0

20

JT3427H13A020

JT3427H13B020

JS3427H14A020

JS3427H14B020

JS3343H14A020

JS3343H14B020

Inverted Flare Connections High Pressure Closeoff


JT3343

Note:

JS3343

3/4

4.0

30

JT3343H13A020

JT3343H13B020

Three-way valves are shipped from the factory in the normally closed configuration; for normally open configuration,
simply turn the valve around during installation.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/02 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

right ft:
standard
Sect# = 0
seQ# = 1

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900095

J Series Three-Way Spring Return Electric Zone Valves, On/Off Control (Continued)
Repair Parts

Inverted Flare Fittings (Order Separately)


Code
Number

Description

Available repair parts for J Series Electric


Zone Valves include replacement valve
bodies, replacement actuators, and the
end connections included in the Inverted
Flare Fittings chart. No other field repairs
should be attempted.

Length, in. (mm)

J647-601

For 1/2 in. (5/8 in. O.D.) Copper Tubing

15/16 (24)

J647-602

For 1/2 in. (5/8 in. O.D.) Copper Tubing

1-11/16 (43)

J647-603

For 1/2 in. (5/8 in. O.D.) Copper Tubing

3 (76)

J647-604

For 3/4 in. (7/8 in. O.D.) Copper Tubing

1-27/32 (47)

J647-605

For 1/2 in. (5/8 in. O.D.) Copper Tubing

1-15/16 (49)

J647-606

For 1 in. (1-1/8 in. O.D.) Copper Tubing

2-3/8 (60)

J647-607

Inverted Flare Nut

-----

jvalve5.tif

J647-601

J647-602

J647-603 J647-604

J647-605

J647-606 J647-607

Inverted Flare Fittings

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/02 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

J Series Electric Zone Valves


Product Bulletin
Code No. LIT-977282
Issued August 13, 2007
Supersedes November 15, 2002

J Series Electric Zone Valves accurately control the


flow of saturated steam, hot water, or chilled water
through coils and heat exchangers of all types, in a
wide range of Heating, Ventilating, and Air
Conditioning (HVAC) applications. The synchronous
motor design has been proven reliable in millions of
installations worldwide. The actuator can be removed
from the valve body quickly and easily, simplifying
installation and servicing. No special linkage kit or
commissioning is required.

Figure 1: J Series Electric Zone Valves


Table 1: Features and Benefits
Features

Benefits

Quick and Simple Actuator Removal

Eases installation and provides quick actuator replacement during


service.

Bubble-Tight Shutoff

Conserves energy and accurately controls zone temperature for


increased comfort.

High Closeoff Pressure Actuator Option


Available

Satisfies demanding requirements of high-rise buildings and


high-pressure pumping systems.

Interchangeable Actuators

Allow field conversion from normally open to normally closed without


re-piping.

Choice of End Connections

Provides increased versatility and replacement capability.

Choice of Control Signals (On/Off, Floating, or


0-10 VDC/0-20 mA Signals)

Meets the needs of most applications.

J Series Electric Zone Valves Product Bulletin

Application Overview
J Series Electric Zone Valves control the flow of
saturated steam, hot water, and chilled water through
coils and heat exchangers of all types, in a wide range
of HVAC applications. A variety of models handle all
water system control needs as well as saturated steam
applications of 15 psig (103 kPa) or lower. The J Series
valves are designed to withstand the high moisture
conditions found in many concealed fan coil
installations.

Valve Body Features


The J Series valve body features an integral seat, and
is available in normally open, normally closed, and
three-way mixing/diverting styles. The one-piece body
design permits high pressure ratings of 300 psig
(2,067 kPa).

High Temperature Rating for chilled water, hot water


up to 250F (121C) in an ambient temperature of
169F (76C), and saturated steam 250F at 15 psig
(121C at 103 kPa).
JM Series Modulating Electric Zone Valves
JM Series Modulating Electric Zone Valves are
available in a single temperature range:
Standard Temperature Rating for chilled water (up to
50% glycol) and hot water from 32 to 200F
(0 to 93C), in an ambient temperature of 32 to 125F
(0 to 52C).

Manual Operating Lever


All J Series Electric Zone Valves (except normally open
two-way models) are equipped with a manual operating
lever. This lever:

The valves are available with the following end


connections:

allows the valve to be opened for system flushing


before it is put into operation

1/2, 3/4, 1, and 1-1/4 in. OD sweat (solder joints for


copper tubing)

1/2, 3/4, and 1 in. internal threaded (NPT)

prevents damage to the paddle on three-way


valves, and allows flushing of the system by
maintaining the valve in the mid-position

inverted flare fittings (copper tubing with a flare nut


for union connections)

resets to normal position the first time the valve is


cycled

Valve Action
JT and JS Series On/Off Electric Zone Valves are
operated by a hysteresis synchronous motor. When the
thermostat is satisfied, a spring returns the valve to the
normal position. On two-way valves, the paddle
assembly closes against the flow as illustrated in
Figure 2. For three-way valves, see Figure 3.
JM Series Modulating Electric Zone Valves feature a
magnetic clutch to extend the life of the motor and gear
train, a manual operating lever/position indicator, and
easy-to-use terminal blocks. All floating models come
with a time-out feature, which automatically cuts off the
control signal after 3 minutes of continuous operation.
Proportional models are provided with jumper
selectable operating range and action. All units are
shipped with the action jumper in the Direct Acting (DA)
position.

Temperature Ratings
JS and JT On/Off Series Electric Zone Valves
JS and JT On/Off Series Electric Zone Valves are
available in two temperature ranges:
Standard Temperature Rating for chilled water (up to
50% glycol) and hot water from 32 to 200F
(0 to 93C), in an ambient temperature of 32 to 104F
(0 to 40C).

J Series Electric Zone Valves Product Bulletin

Note: The manual lever cannot be used to close the


bypass port on three-way valves.

End Connections for Inverted Flare Valves


Inverted flare fittings must be ordered separately to
adapt inverted flare J Series Electric Zone Valves to
1/2, 3/4, and 1 in. copper piping. See Table 58 for a list
of fittings available. This style of end connection
eliminates the need for precision-cut lengths of copper
tubing. These close-quarter fittings make installation
easy without the use of tube benders or flaring tools.
The inverted flare fittings are sweated onto the copper
tubing; valve installation consists of simple wrench
connections.
Advantages of the inverted flare construction include:

installation with no possibility of heat damage


during the soldering operation

easy removal, if necessary, to clean the system or


make repairs

fittings that can withstand the high temperatures of


silver soldering

labor savings when used for replacement work,


because the old valve can be removed using the
fittings, rather than cutting or unsweating

Flow Diagrams

Installation

JS and JT Series Zone valves may be piped in mixing


or diverting applications. See Figure 2 and Figure 3.

All wiring must comply with local, regional, and national


electrical code requirements. The actuator housing
must be protected from moisture. In horizontal piping
applications, we recommend that the valve be mounted
within 85 degrees of the upright position. When
mounted in vertical piping, the valve must be protected
from moisture.

JM Series Modulating Electric Zone Valves must be


piped in a mixing configuration only. See Figure 4 and
Figure 5.

Solder connections require a lead- or tin-based solder


with a melting point below 600F (316C). Avoid
overheating the end connections.

Power
Off

Normally Closed

Normally Open

Coil

FIG:2wayOnOff

Coil

Power
Off

Coil

Coil

Power
Off

Power
Off

Normally Closed

Normally Closed

Coil

Power
Off

Power
Off

Normally Closed

Normally Closed

Coil

FIG:3wayOnOff

Figure 2: Flow Diagrams for Two-Way JT and JS Series On/Off Electric Zone Valves

Figure 3: Flow Diagrams for Three-Way JS and JT Series On/Off Electric Zone Valves

J Series Electric Zone Valves Product Bulletin

FIG:Jseries2way

Closed

Open

Coil

Coil

Closed

Open

Coil

Coil

FIG:Jseries3way

Figure 4: Flow Diagrams for Two-Way JM Series Modulating Electric Zone Valves

Figure 5: Flow Diagrams for Three-Way JM Series Modulating Electric Zone Valves

J Series Electric Zone Valves Product Bulletin

Dimensions
Figure 6 and Table 2 provide information on
dimensions for JM Series valves.
3-7/8
(98)

Note: A minimum of 3/4 in. (19 mm)


clearance is required for
actuator removal.

3-3/16
(81)

2-15/16
(75)
15/16
(24)

7/8
(22)

7/8
(22)

3/4
(19)
2-1/2
(64)
3-5/16
(84)

B
Two-Way

2-1/8
(54)

C
Three-Way

A
FIG:JS_JT_dim

Inverted Flare

Figure 6: JT and JS Series On/Off Electric Zone Valve Dimensions, in. (mm)
Table 2: JT and JS Series On/Off Electric Zone Valve Dimensions, in. (mm)
Valve Size

B
(Two-Way
Models)

C
(Three-Way
Models)

D
(Standard
Closeoff Models)

D
(High
Closeoff Models)

1/2 in. Sweat

1-5/16 (33)

15/16 (24)

1-5/16 (33)

3-5/16 (84)

3-5/8 (92)

3/4 in. Sweat

1-3/8 (35)

15/16 (24)

1-11/16 (43)

3-3/8 (86)

3-3/4 (95)

1 in. Sweat

1-11/16 (43)

15/16 (24)

1-11/16 (43)

3-5/8 (92)

4 (102)

1-1/4 in. Sweat

1-7/8 (48)

1 (25)

1-13/16 (46)

3-11/16 (94)

4-1/8 (105)

1/2 in. Threaded (NPT)

1-3/8 (35)

15/16 (24)

1-5/16 (33)

3-3/8 (86)

3-5/8 (92)

3/4 in. Threaded (NPT)

1-11/16 (43)

15/16 (24)

1-7/16 (37)

3-5/8 (92)

4 (102)

1 in. Threaded (NPT)

1-7/8 (48)

1 (25)

1-11/16 (43)

3-11/16 (94)

4-1/8 (105)

3/4 in. Inverted Flare

1-3/8 (35)

15/16 (24)

1-5/16 (33)

4-1/8 (105)

4-1/8 (105)

J Series Electric Zone Valves Product Bulletin

Figure 7, Figure 8, and Table 3 provide information on


dimensions for JM Series valves.
Note: A minimum of 3/4 in. (19 mm)
clearance is required for
actuator removal.

4-1/4
(107)
3 13/16
(98)

3/16
(4)

1/8
(2)

2-1/4
(57) 3 1/16
(78)
1-5/8
(41)

FIG:JMS_NSR

B
Two-Way C
Three-Way

A
1-9/16
(39)

2
(51)

1-3/16
(31)

Figure 7: JM Series Non-Spring Return Modulating Electric Zone Valve Dimensions, in. (mm)

Note: A minimum of 3/4 in. (19 mm)


clearance is required for
actuator removal.

4-1/4
(107)

3-7/8
(98)

1/16
(1)

3-11/16
(93)
4-1/2
(114)

1-9/16
(40)

A
2
(51)

1-9/16
(39)

1-3/16
(31)

FIG:JMS_SR

B
Two-Way C
Three-Way

Figure 8: JM Series Spring Return Modulating Electric Zone Valve Dimensions, in. (mm)

J Series Electric Zone Valves Product Bulletin

Table 3: JM Series Modulating Electric Zone Valve Dimensions, in. (mm)


Valve Size

1/2 in. Sweat

1-5/16 (33)

15/16 (24)

1-5/16 (33)

3/4 in. Sweat

1-3/8 (35)

15/16 (24)

1-11/16 (43)

1 in. Sweat

1-11/16 (43)

15/16 (24)

1-11/16 (43)

1-1/4 in. Sweat

1-7/8 (48)

1 (25)

1-13/16 (46)

1/2 in. Threaded (NPT)

1-3/8 (35)

15/16 (24)

1-5/16 (33)

3/4 in. Threaded (NPT)

1-11/16 (43)

15/16 (24)

1-7/16 (37)

1 in. Threaded (NPT)

1-7/8 (48)

1 (25)

1-11/16 (43)

J Series Electric Zone Valves Product Bulletin

Ordering Information
See Valve Configurations for possible valve and actuator configurations. See Available Factory Assemblies for
available factory assemblies. See Valid Combinations for Field Assembly for valid combinations of valves and
actuators that may be field-assembled.

Valve Configurations
Use Table 4 and Table 5 to select the desired valve configuration.
Table 4: Ordering Data, J Series Electric Zone Valves
J
1

Electric Zone Valve


T

Valve Type and

T = On/Off, Standard Temperature

Temperature Rating

S = On/Off, High Temperature


M = Modulating, Standard Temperature

Valve Configuration

2 = Two-Way

Valve Size

2 = 1/2 in.

3 = Three-Way Mixing/Diverting
3
4

3 = 3/4 in.
4 = 1 in.
5 = 1-1/4 in.
1

Valve End

1 = Sweat: 1/2, 3/4, 1, and 1-1/4 in.

Connections

2 = Threaded (NPT): 1/2, 3/4, and 1 in.


4 = Inverted Flare: 3/4 in. Only
(On/Off Valves Only)
Note: Inverted flare fittings are sold separately;
refer to Table 2 for ordering details.

Cv

Valve Size

Two-Way

Three-Way

(Kv = Cv x 0.857)

On/Off Valve Types


1/2 in. Threaded
and Sweat Only

1 = 1.0
2 = 2.5
3 = 3.5

3 = 4.0

3/4 in. Threaded


and Sweat Only

2 = 2.5
3 = 3.5

5 = 5.0

3/4 in. Inverted


Flare Only

3 = 3.5

3 = 4.0

1 in. Sweat Only

7 = 8.0

7 = 8.0

1 in. Threaded
Only, and 1-1/4 in.
Sweat Only

7 = 8.0

7 = 8.0

Modulating Valve Types

Valve

10

11

12

13

Field

Actuator

J Series Electric Zone Valves Product Bulletin

1/2 in. Threaded


and Sweat Only

1 = 1.0
2 = 2.0
3 = 4.0

1 = 1.0
2 = 2.0
3 = 4.0

3/4 in. Threaded


and Sweat Only

2 = 2.0
3 = 4.0
7 = 7.5

2 = 2.0
3 = 4.0
7 = 7.5

1 in. Threaded
and Sweat Only

3 = 4.0
7 = 8.0

3 = 4.0
7 = 8.0

1-1/4 in. Sweat


Only

7 = 8.0

7 = 8.0

Example: Electric zone valve, On/Off, standard temperature, two-way,


3/4 in. sweat ends, 3.5 Cv

Table 5: Ordering Data Adding a Factory Mounted Electric Actuator


J

T 2

Actuator Type
and Pressure
Rating

G = Standard Closeoff Pressure


(On/Off Valve Types Only)
H = High Closeoff Pressure
(On/Off Valve Types Only)
T = Three Wire Floating
(Modulating Valve Types Only)
P = Proportional
(Modulating Valve Types Only)

Spring Action

1 = Spring Return Normally Closed


(Two-Way and Three-Way Valves)
2 = Spring Return Normally Open
(Two-Way Valves Only)
3 = Non-Spring Return
(Modulating Valve Types Only)
Note: Three-way spring return valves
are shipped from the factory in
the normally closed configuration
(Port B closed); for normally open
configuration, simply turn the
valve around.

Actuator
Temperature

3 = Standard Temp (JT and JM Series


Valves Only)

Rating

4 = High Temp (JS Series Valves Only)

Voltage

A = 24 VAC, 60 Hz (All Valve Types)

A
10

B = 120 VAC, 60 Hz (On/Off Valve Types


Only)
0

Electrical

02 = 18 in. Wire Leads (On/Off Valves


Only)

11

12

Leads

00 = No Leads (Modulating Valves Only)

Options

0 = None

0
13

10

11

12

13

T 2

G 1

Valve

Actuator

T = Three-Wire Signal Time-out


(Non-Spring Modulating Valve Types
Only)
= Field

Example: Electric zone valve, On/Off, standard temperature,


two-way, 3/4 in. sweat ends, 3.5 Cv, standard closeoff
pressure spring return electric actuator, normally closed,
24 VAC, 60 Hz, 18 in. wire leads.

When ordering an actuator only, add a J to the


beginning of the actuator code. To order only the
actuator shown in the example in Table 5, use
JG13A020.

J Series Electric Zone Valves Product Bulletin

Available Factory Assemblies


See Table 6 through Table 38 for available factory
assemblies of valves and actuators.
Two-Way, Spring Return, On/Off Control
Standard Closeoff Pressure Valves

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 6 through Table 8.

Two-Way, Spring Return, On/Off Control Standard


Closeoff Pressure Valves are available in
standard-temperature and high-temperature versions.
Table 6: Sweat End Connections
Valve

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

JT2211G13A020

JT2211G13B020

JT2211G23A020

JT2211G23B020

JT2212G13A020

JT2212G13B020

JT2212G23A020

JT2212G23B020

JT2213G13A020

JT2213G13B020

JT2213G23A020

JT2213G23B020

40

JT2312G13A020

JT2312G13B020

JT2312G23A020

JT2312G23B020

3.5

25

JT2313G13A020

JT2313G13B020

JT2313G23A020

JT2313G23B020

8.0

17

JT2417G13A020

JT2417G13B020

JT2417G23A020

JT2417G23B020

8.0

17

JT2517G13A020

JT2517G13B020

JT2517G23A020

JT2517G23B020

Size,
in.

Cv

JT2211

1/2

60

JT2212

1/2

2.5

40

JT2213

1/2

3.5

25

JT2312

3/4

2.5

JT2313

3/4

JT2417

JT2517

1-1/4

1.

Closeoff
psig1

Closeoff Pressures listed are for units date coded 0301 or later. For dated codes 0252 and earlier, see Table 62.

Table 7: NPT End Connections


Valve

Size,
in.

Cv

Closeoff
psig1

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

JT2221

1/2

60

JT2221G13A020

JT2221G13B020

JT2221G23A020

JT2221G23B020

JT2222

1/2

2.5

40

JT2222G13A020

JT2222G13B020

JT2222G23A020

JT2222G23B020

JT2223

1/2

3.5

25

JT2223G13A020

JT2223G13B020

JT2223G23A020

JT2223G23B020

JT2322

3/4

2.5

40

JT2322G13A020

JT2322G13B020

JT2322G23A020

JT2322G23B020

JT2323

3/4

3.5

25

JT2323G13A020

JT2323G13B020

JT2323G23A020

JT2323G23B020

JT2427

8.0

17

JT2427G13A020

JT2427G13B020

JT2427G23A020

JT2427G23B020

1.

Closeoff Pressures listed are for units date coded 0301 or later. For dated codes 0252 and earlier, see Table 63.

Table 8: Inverted Flare End Connections


Valve

Size,
in.

Cv

JT2343

3/4

JS2322

3/4

JS2323
JS2427
1.

10

Closeoff
psig1

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

3.5

25

JT2343G13A020

JT2343G13B020

JT2343G23A020

JT2343G23B020

2.5

40

JS2322G14A020

JS2322G14B020

JS2322G24A020

JS2322G24B020

3/4

3.5

25

JS2323G14A020

JS2323G14B020

JS2323G24A020

JS2323G24B020

8.0

17

JS2427G14A020

JS2427G14B020

JS2427G24A020

JS2427G24B020

Closeoff Pressures listed are for units date coded 0301 or later. For dated codes 0252 and earlier, see Table 64.

J Series Electric Zone Valves Product Bulletin

High Temperature
High temperature valves operate at 32 to 250F fluid
temperature, 15 psi steam, and 32 to 169F ambient
temperature. For information on these valve and
actuator assemblies, see Table 9 through Table 11.
Table 9: Sweat End Connections
Valve

Size,
in.

Cv

Closeoff
psig1

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

JS2211

1/2

60

JS2211G14A020

JS2211G14B020

JS2211G24A020

JS2211G24B020

JS2212
JS2213

1/2

2.5

40

JS2212G14A020

JS2212G14B020

JS2212G24A020

JS2212G24B020

1/2

3.5

25

JS2213G14A020

JS2213G14B020

JS2213G24A020

JS2213G24B020

JS2312

3/4

2.5

40

JS2312G14A020

JS2312G14B020

JS2312G24A020

JS2312G24B020

JS2313

3/4

3.5

25

JS2313G14A020

JS2313G14B020

JS2313G24A020

JS2313G24B020

JS2417

8.0

17

JS2417G14A020

JS2417G14B020

JS2417G24A020

JS2417G24B020

JS2517

1-1/4

8.0

17

JS2517G14A020

JS2517G14B020

JS2517G24A020

JS2517G24B020

1.

Closeoff Pressures listed are for units date coded 0301 or later. For dated codes 0252 and earlier, see Table 62.

Table 10: NPT End Connections


Valve

Size,
in.

Cv

JS2221

1/2

60

JS2221G14A020

JS2221G14B020

JS2221G24A020

JS2221G24B020

JS2222

1/2

2.5

40

JS2222G14A020

JS2222G14B020

JS2222G24A020

JS2222G24B020

JS2223

1/2

3.5

25

JS2223G14A020

JS2223G14B020

JS2223G24A020

JS2223G24B020

JS2322

3/4

2.5

40

JS2322G14A020

JS2322G14B020

JS2322G24A020

JS2322G24B020

JS2323

3/4

3.5

25

JS2323G14A020

JS2323G14B020

JS2323G24A020

JS2323G24B020

JS2427

8.0

17

JS2427G14A020

JS2427G14B020

JS2427G24A020

JS2427G24B020

1.

Closeoff
psig1

Spring Return Closed

Spring Return Open

24 VAC

24 VAC

120 VAC

120 VAC

Closeoff Pressures listed are for units date coded 0301 or later. For dated codes 0252 and earlier, see Table 63.

Table 11: Inverted Flare Connections


Valve
JS2343
1.

Size,
in.

Cv

3/4

3.5

Closeoff
psig1

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

25

JS2343G14A020

JS2343G14B020

JS2343G24A020

JS2343G24B020

Closeoff Pressures listed are for units date coded 0301 or later. For dated codes 0252 and earlier, see Table 64.

J Series Electric Zone Valves Product Bulletin

11

Two-Way, Spring Return, On/Off Control High


Closeoff Pressure Valves
Two-Way, Spring Return, On/Off Control High
Closeoff Pressure valves are available in
standard-temperature and high-temperature versions.

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 12 through Table 14.

Table 12: Sweat End Connections


Valve

Size,
in.

Cv

Closeoff
psig

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

JT2211

1/2

75

JT2211H13A020

JT2211H13B020

JT2211H23A020

JT2211H23B020

JT2212

1/2

2.5

50

JT2212H13A020

JT2212H13B020

JT2212H23A020

JT2212H23B020

JT2213

1/2

3.5

30

JT2213H13A020

JT2213H13B020

JT2213H23A020

JT2213H23B020

JT2312

3/4

2.5

50

JT2312H13A020

JT2312H13B020

JT2312H23A020

JT2312H23B020

JT2313

3/4

3.5

30

JT2313H13A020

JT2313H13B020

JT2313H23A020

JT2313H23B020

JT2417

8.0

20

JT2417H13A020

JT2417H13B020

JT2417H23A020

JT2417H23B020

JT2517

1-1/4

8.0

20

JT2517H13A020

JT2517H13B020

JT2517H23A020

JT2517H23B020

Table 13: NPT End Connections


Valve

Size,
in.

Cv

Closeoff
psig

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

JT2221

1/2

75

JT2221H13A020

JT2221H13B020

JT2221H23A020

JT2221H23B020

JT2222
JT2223

1/2

2.5

50

JT2222H13A020

JT2222H13B020

JT2222H23A020

JT2222H23B020

1/2

3.5

30

JT2223H13A020

JT2223H13B020

JT2223H23A020

JT2223H23B020

JT2322

3/4

2.5

50

JT2322H13A020

JT2322H13B020

JT2322H23A020

JT2322H23B020

JT2323

3/4

3.5

30

JT2323H13A020

JT2323H13B020

JT2323H23A020

JT2323H23B020

JT2427

8.0

20

JT2427H13A020

JT2427H13B020

JT2427H23A020

JT2427H23B020

Table 14: Inverted Flare End Connections


Valve

Size,
in.

Cv

Closeoff
psig

Spring Return Closed


24 VAC

120 VAC

24 VAC

120 VAC

JT2343

3/4

3.5

30

JT2343H13A020

JT2343H13B020

JT2343H23A020

JT2343H23B020

12

J Series Electric Zone Valves Product Bulletin

Spring Return Open

High Temperature
High temperature valves operate at 32 to 250F fluid
temperature, 15 psi steam, and 32 to 169F ambient
temperature. For information on these valve and
actuator assemblies, see Table 15 through Table 17.
Table 15: Sweat End Connections
Valve

Size,
in.

Cv

Closeoff
psig

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

JS2211

1/2

75

JS2211H14A020

JS2211H14B020

JS2211H24A020

JS2211H24B020

JS2212
JS2213

1/2

2.5

50

JS2212H14A020

JS2212H14B020

JS2212H24A020

JS2212H24B020

1/2

3.5

30

JS2213H14A020

JS2213H14B020

JS2213H24A020

JS2213H24B020

JS2312

3/4

2.5

20

JS2312H14A020

JS2312H14B020

JS2312H24A020

JS2312H24B020

JS2313

3/4

3.5

30

JS2313H14A020

JS2313H14B020

JS2313H24A020

JS2313H24B020

JS2417

8.0

20

JS2417H14A020

JS2417H14B020

JS2417H24A020

JS2417H24B020

JS2517

1-1/4

8.0

20

JS2517H14A020

JS2517H14B020

JS2517H24A020

JS2517H24B020

Table 16: NPT End Connections


Valve

Size,
in.

Cv

Closeoff
psig

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

JS2221

1/2

75

JS2221H14A020

JS2221H14B020

JS2221H24A020

JS2221H24B020

JS2222

1/2

2.5

50

JS2222H14A020

JS2222H14B020

JS2222H24A020

JS2222H24B020

JS2223

1/2

3.5

30

JS2223H14A020

JS2223H14B020

JS2223H24A020

JS2223H24B020

JS2322

3/4

2.5

50

JS2322H14A020

JS2322H14B020

JS2322H24A020

JS2322H24B020

JS2323

3/4

3.5

30

JS2323H14A020

JS2323H14B020

JS2323H24A020

JS2323H24B020

JS2427

8.0

20

JS2427H14A020

JS2427H14B020

JS2427H24A020

JS2427H24B020

Table 17: Inverted Flare Connections


Valve
JS2343

Size,
in.

Cv

3/4

3.5

Closeoff
psig

Spring Return Closed

Spring Return Open

24 VAC

120 VAC

24 VAC

120 VAC

30

JS2343H14A020

JS2343H14B020

JS2343H24A020

JS2343H24B020

J Series Electric Zone Valves Product Bulletin

13

Three-Way, Spring Return, On/Off Control


Standard Closeoff Pressure Valves
Three-Way, Spring Return, On/Off Control Standard
Closeoff Pressure valves are available in
standard-temperature and high-temperature versions.

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 18 through Table 20.

Table 18: Sweat End Connections


Valve

Size, in.

Cv

Closeoff
psig1

Spring Return Port B Closed


24 VAC

120 VAC

JT3213

1/2

4.0

25

JT3213G13A020

JT3213G13B020

JT3315

3/4

5.0

20

JT3315G13A020

JT3315G13B020

JT3417

8.0

17

JT3417G13A020

JT3417G13B020

JT3517

1-1/4

8.0

17

JT3517G13A020

JT3517G13B020

1.

Closeoff Pressures listed are for units date coded 0301 or later. For date codes 0252 and earlier, see Table 62.

Table 19: NPT End Connections


Valve

Size, in.

Cv

Closeoff
psig1

Spring Return Port B Closed


24 VAC

120 VAC

JT3223

1/2

4.0

25

JT3223G13A020

JT3223G13B020

JT3325

3/4

5.0

20

JT3325G13A020

JT3325G13B020

JT3427

8.0

17

JT3427G13A020

JT3427G13B020

1.

Closeoff Pressures listed are for units date coded 0301 or later. For date codes 0252 and earlier, see Table 63.

Table 20: Inverted Flare End Connections


Valve
JT3343
1.

14

Size, in.
3/4

Cv
4.0

Closeoff
psig1

Spring Return Port B Closed


24 VAC

120 VAC

25

JT3343G13A020

JT3343G13B020

Closeoff Pressures listed are for units date coded 0301 or later. For date codes 0252 and earlier, see Table 64.

J Series Electric Zone Valves Product Bulletin

High Temperature
High temperature valves operate at 32 to 250F fluid
temperature, 15 psi steam, and 32 to 169F ambient
temperature. For information on these valve and
actuator assemblies, see Table 21 though Table 23.
Table 21: Sweat End Connections
Valve

Size, in.

Closeoff
psig1

Spring Return Port B Closed


24 VAC

120 VAC

25

JS3213G14A020

JS3213G14B020

Cv

JS3213

1/2

JS3315

3/4

5.0

20

JS3315G14A020

JS3315G14B020

JS3417

8.0

17

JS3417G14A020

JS3417G14B020

JS3517

1-1/4

8.0

17

JS3517G14A020

JS3517G14B020

1.

4.0

Closeoff Pressures listed are for units date coded 0301 or later. For date codes 0252 and earlier, see Table 62.

Table 22: NPT End Connections


Valve

Size, in.

Cv

Closeoff
psig1

Spring Return Port B Closed


24 VAC

120 VAC

JS3223

1/2

4.0

25

JS3223G14A020

JS3223G14B020

JS3325

3/4

5.0

20

JS3325G14A020

JS3325G14B020

JS3427

8.0

17

JS3427G14A020

JS3427G14B020

1.

Closeoff Pressures listed are for units date coded 0301 or later. For date codes 0252 and earlier, see Table 63.

Table 23: Inverted Flare Connections


Valve
JS3343
1.

Size, in.
3/4

Cv
4.0

Closeoff
psig1

Spring Return Port B Closed


24 VAC

120 VAC

25

JS3343G14A020

JS3343G14B020

Closeoff Pressures listed are for units date coded 0301 or later. For date codes 0252 and earlier, see Table 64.

J Series Electric Zone Valves Product Bulletin

15

Three-Way, Spring Return, On/Off Control High


Closeoff Pressure Valves
Three-Way, Spring Return, On/Off Control High
Closeoff Pressure Valves are available in
standard-temperature and high-temperature versions.

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 24 through Table 26.

Table 24: Sweat End Connections


Valve

Size, in.

Cv

Closeoff
psig

Spring Return Port B Closed


24 VAC

120 VAC

JT3213

1/2

4.0

30

JT3213H13A020

JT3213H13B020

JT3315

3/4

5.0

25

JT3315H13A020

JT3315H13B020

JT3417

8.0

20

JT3417H13A020

JT3417H13B020

JT3517

1-1/4

8.0

20

JT3517H13A020

JT3517H13B020

Closeoff
psig

Spring Return Port B Closed


24 VAC

120 VAC

Table 25: NPT End Connections


Valve

Size, in.

Cv

JT3223

1/2

4.0

30

JT3223H13A020

JT3223H13B020

JT3325

3/4

5.0

25

JT3325H13A020

JT3325H13B020

JT3427

8.0

20

JT3427H13A020

JT3427H13B020

Table 26: Inverted Flare End Connections


Valve
JT3343

16

Size, in.
3/4

Cv
4.0

Closeoff
psig

Spring Return Port B Closed


24 VAC

120 VAC

30

JT3343H13A020

JT3343H13B020

J Series Electric Zone Valves Product Bulletin

High Temperature
High temperature valves operate at 32 to 250F fluid
temperature, 15 psi steam, and 32 to 169F ambient
temperature. For information on these valve and
actuator assemblies, see Table 27 through Table 29.
Table 27: Sweat End Connections
Valve

Size, in.

Cv

Closeoff
psig

Spring Return Port B Closed


24 VAC

120 VAC
JS3213H14B020

JS3213

1/2

4.0

30

JS3213H14A020

JS3315

3/4

5.0

25

JS3315H14A020

JS3315H14B020

JS3417

8.0

20

JS3417H14A020

JS3417H14B020

JS3517

1-1/4

8.0

20

JS3517H14A020

JS3517H14B020

Closeoff
psig

Spring Return Port B Closed


24 VAC

120 VAC

Table 28: NPT End Connections


Valve

Size, in.

Cv

JS3223

1/2

4.0

30

JS3223H14A020

JS3223H14B020

JS3325

3/4

5.0

25

JS3325H14A020

JS3325H14B020

JS3427

8.0

20

JS3427H14A020

JS3427H14B020

Closeoff
psig

Spring Return Port B Closed


24 VAC

120 VAC

30

JS3343H14A020

JS3343H14B020

Table 29: Inverted Flare Connections


Valve
JS3343

Size, in.
3/4

Cv
4.0

J Series Electric Zone Valves Product Bulletin

17

Non-Spring Return, Modulating Control Valves


Non-Spring Return, Modulating Control Valves are
available in standard-temperature and
high-temperature versions.

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 30 through Table 33.

Table 30: Two-Way Sweat End Connections


Valve

Size, in.

Cv

Closeoff
psig

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM2211

1/2

1.0

50

JM2211T33A00T

JM2211P33A000

JM2212

1/2

2.0

50

JM2212T33A00T

JM2212P33A000

JM2213

1/2

4.0

35

JM2213T33A00T

JM2213P33A000

JM2312

3/4

2.0

50

JM2312T33A00T

JM2312P33A000

JM2313

3/4

4.0

35

JM2313T33A00T

JM2313P33A000

JM2317

3/4

7.5

35

JM2317T33A00T

JM2317P33A000

JM2413

4.0

35

JM2413T33A00T

JM2413P33A000

JM2417

8.0

35

JM2417T33A00T

JM2417P33A000

JM2517

1-1/4

8.0

35

JM2517T33A00T

JM2517P33A000

Table 31: Two Way NPT End Connections


Valve

Size, in.

Cv

Closeoff
psig

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM2221

1/2

1.0

50

JM2221T33A00T

JM2221P33A000

JM2222

1/2

2.0

50

JM2222T33A00T

JM2222P33A000

JM2223

1/2

4.0

35

JM2223T33A00T

JM2223P33A000

JM2322

3/4

2.0

50

JM2322T33A00T

JM2322P33A000

JM2323

3/4

4.0

35

JM2323T33A00T

JM2323P33A000

JM2327

3/4

7.5

35

JM2327T33A00T

JM2327P33A000

JM2427

8.0

35

JM2427T33A00T

JM2427P33A000

JM3223

1/2

4.0

35

JM3223T33A00T

JM3223P33A000

JM3322

3/4

2.0

50

JM3322T33A00T

JM3322P33A000

JM3323

3/4

4.0

35

JM3323T33A00T

JM3323P33A000

JM3327

3/4

7.5

35

JM3327T33A00T

JM3327P33A000

JM3427

8.0

35

JM3427T33A00T

JM3427P33A000

18

J Series Electric Zone Valves Product Bulletin

Table 32: Three Way Sweat End Connections1


Valve

Size, in.

Cv

Closeoff
psig

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM3211

1/2

1.0

50

JM3211T33A00T

JM3211P33A000

JM3212

1/2

2.0

50

JM3212T33A00T

JM3212P33A000

JM3213

1/2

4.0

35

JM3213T33A00T

JM3213P33A000

JM3312

3/4

2.0

50

JM3312T33A00T

JM3312P33A000

JM3313

3/4

4.0

35

JM3313T33A00T

JM3313P33A000

JM3317

3/4

7.5

35

JM3317T33A00T

JM3317P33A000

JM3413

4.0

35

JM3413T33A00T

JM3413P33A000

JM3417

8.0

35

JM3417T33A00T

JM3417P33A000

JM3517

1-1/4

8.0

35

JM3517T33A00T

JM3517P33A000

1.

JM Series Modulating Three-Way Electric Zone Valves must be piped in a mixing configuration only.

Table 33: Three Way NPT End Connections 1


Valve

Size, in.

Cv

Closeoff
psig

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM3221

1/2

1.0

50

JM3221T33A00T

JM3221P33A000

JM3222

1/2

2.0

50

JM3222T33A00T

JM3222P33A000

JM3223

1/2

4.0

35

JM3223T33A00T

JM3223P33A000

JM3322

3/4

2.0

50

JM3322T33A00T

JM3322P33A000

JM3323

3/4

4.0

35

JM3323T33A00T

JM3323P33A000

JM3327

3/4

7.5

35

JM3327T33A00T

JM3327P33A000

JM3427

8.0

35

JM3427T33A00T

JM3427P33A000

1.

JM Series Modulating Three-Way Electric Zone Valves must be piped in a mixing configuration only.

J Series Electric Zone Valves Product Bulletin

19

Spring Return Closed, Modulating Control Valves


Spring Return Closed, Modulating Control Valves are
available in standard-temperature and
high-temperature versions.

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 34 through Table 37.

Table 34: Two-Way Sweat End Connections Spring Return Closed


Valve

Size,
in.

Cv

Closeoff (psig)
Operating/Power Failure

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM2211

1/2

1.0

50/50

JM2211T13A000

JM2211P13A000

JM2212
JM2213

1/2

2.0

50/20

JM2212T13A000

JM2212P13A000

1/2

4.0

35/20

JM2213T13A000

JM2213P13A000

JM2312

3/4

2.0

50/20

JM2312T13A000

JM2312P13A000

JM2313

3/4

4.0

35/20

JM2313T13A000

JM2313P13A000

JM2317

3/4

7.5

35/15

JM2317T13A000

JM2317P13A000

JM2413

4.0

35/20

JM2413T13A000

JM2413P13A000

JM2417

8.0

35/15

JM2417T13A000

JM2417P13A000

JM2517

1-1/4

8.0

35/15

JM2517T13A000

JM2517P13A000

Table 35: Two Way NPT End Connections Spring Return Closed
Valve

Size,
in.

Cv

Closeoff (psig)
Operating/Power Failure

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM2221

1/2

1.0

50/50

JM2221T13A000

JM2221P13A000

JM2222
JM2223

1/2

2.0

50/20

JM2222T13A000

JM2222P13A000

1/2

4.0

35/20

JM2223T13A000

JM2223P13A000

JM2322

3/4

2.0

50/20

JM2322T13A000

JM2322P13A000

JM2323

3/4

4.0

35/20

JM2323T13A000

JM2323P13A000

JM2327

3/4

7.5

35/15

JM2327T13A000

JM2327P13A000

JM2427

8.0

35/15

JM2427T13A000

JM2427P13A000

20

J Series Electric Zone Valves Product Bulletin

Table 36: Three Way Sweat End Connections Spring Return Port B Closed 1
Valve

Size,
in.

Cv

Closeoff (psig)
Operating/Power Failure

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM3211

1/2

JM3212

1/2

1.0

50/50

JM3211T13A000

JM3211P13A000

2.0

50/20

JM3212T13A000

JM3212P13A000

JM3213

1/2

4.0

35/20

JM3213T13A000

JM3213P13A000

JM3312

3/4

2.0

50/20

JM1312T13A000

JM1312P13A000

JM3313

3/4

4.0

35/20

JM1313T13A000

JM1313P13A000

JM3317

3/4

7.5

35/15

JM1317T13A000

JM1317P13A000

JM3413

4.0

35/20

JM3413T13A000

JM3413P13A000

JM3417

8.0

35/15

JM3417T13A000

JM3417P13A000

JM3517

1-1/4

8.0

35/15

JM3517T13A000

JM3517P13A000

1.

JM Series Modulating Three-Way Electric Zone Valves must be piped in a mixing configuration only.

Table 37: Three Way NPT End Connections Spring Return Port B Closed1
Valve

Size,
in.

Cv

Closeoff (psig)
Operating/Power Failure

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM3221

1/2

1.0

50/50

JM3221T13A000

JM3221P13A000

JM3222

1/2

2.0

50/20

JM3222T13A000

JM3222P13A000

JM3223

1/2

4.0

35/20

JM3223T13A000

JM3223P13A000

JM3322

3/4

2.0

50/20

JM1322T13A000

JM1322P13A000

JM3323

3/4

4.0

35/20

JM1323T13A000

JM1323P13A000

JM3327

3/4

7.5

35/15

JM1327T13A000

JM1327P13A000

JM3427

8.0

35/15

JM3427T13A000

JM3427P13A000

1.

JM Series Modulating Three-Way Electric Zone Valves must be piped in a mixing configuration only.

J Series Electric Zone Valves Product Bulletin

21

Spring Return Open, Modulating Control Valves


Spring Return Open, Modulating Control valves are
available in standard-temperature and
high-temperature versions.

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 38 and Table 39.

Table 38: Two-Way Sweat End Connections Spring Return Open


Valve

Size, in.

Cv

Closeoff, psig

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM2211

1/2

1.0

50

JM2211T23A000

JM2211P23A000

JM2212

1/2

2.0

50

JM2212T23A000

JM2212P23A000

JM2213

1/2

4.0

35

JM2213T23A000

JM2213P23A000

JM2312

3/4

2.0

50

JM2312T23A000

JM2312P23A000

JM2313

3/4

4.0

35

JM2313T23A000

JM2313P23A000

JM2317

3/4

7.5

35

JM2317T23A000

JM2317P23A000

JM2413

4.0

35

JM2413T23A000

JM2413P23A000

JM2417

8.0

35

JM2417T23A000

JM2417P23A000

JM2517

1-1/4

8.0

35

JM2517T23A000

JM2517P23A000

Table 39: Two Way NPT End Connections Spring Return Open
Valve

Size, in.

Cv

Closeoff, psig

24 VAC
Three Wire Floating

0 to 10 VDC or 4 to 20 mA
Proportional

JM2221

1/2

1.0

50

JM2221T23A000

JM2221P23A000

JM2222

1/2

2.0

50

JM2222T23A000

JM2222P23A000

JM2223

1/2

4.0

35

JM2223T23A000

JM2223P23A000

JM2322

3/4

2.0

50

JM2322T23A000

JM2322P23A000

JM2323

3/4

4.0

35

JM2323T23A000

JM2323P23A000

JM2327

3/4

7.5

35

JM2327T23A000

JM2327P23A000

JM2427

8.0

35

JM2427T23A000

JM2427P23A000

22

J Series Electric Zone Valves Product Bulletin

Valid Combinations for Field Assembly


Use Table 40 through Table 57 to determine valid
combinations for assembly in the field.
J Series On/Off Valves Standard Closeoff Valves

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 40 through Table 42.

J Series On/Off Valves Standard Closeoff Valves are


available in standard-temperature and
high-temperature versions.
Table 40: Two-Way, Spring Closed
Size,
in.

Cv

1/2

3/4

Close
off
psig

Valve End Connections

Actuators

NPT

Inverted
Flare

AC 24 V

AC 120 V

AC 208 V

AC 230 V

60

JT2221

JT2211

JG13A020

JG13B020

JG13D020

JG13U020

2.5

40

JT2222

JT2212

3.5

25

JT2223

JT2213

2.5

40

JT2322

JT2312

Sweat

3.5

25

JT2323

JT2313

JT2343

17

JT2427

JT2417

1-1/4

17

JT2515

Table 41: Two-Way, Spring Open


Size,
in.in.

Cv

Close
off
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

AC 208 V

AC 230 V

1/2

60

JT2221

JT2211

JG23A020

JG23B020

JG23D020

JG23U020

2.5

40

JT2222

JT2212

3.5

25

JT2223

JT2213

2.5

40

JT2322

JT2312

3.5

25

JT2323

JT2313

JT2343

17

JT2427

JT2417

1-1/4

17

JT2515

3/4

Table 42: Three-Way, Spring Return Port B Closed


Size,
in.

Cv

Close
off
psig

Valve End Connections

Actuators

NPT

Inverted
Flare

AC 24 V

AC 120 V

AC 208 V

AC 230 V

1/2
3/4

30

JT3223

JT3213

JG13A020

JG13B020

JG13D020

JG13U020

25

JT3325

JT3315

JT3343

20

JT3427

JT3417

1-1/4

20

JT3517

Sweat

J Series Electric Zone Valves Product Bulletin

23

High Temperature
High temperature valves operate at 32 to 250F fluid
temperature, 15 psi steam, and 32 to 169F ambient
temperature. For information on these valve and
actuator assemblies, see Table 43 through Table 45.
Table 43: Two-Way, Spring Closed
Size,
in.

Cv

1/2

3/4

Close
off
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

AC 208 V

AC 230 V

60

JS2221

JS2211

JG14A020

JG14B020

JG14D020

JG14U020

2.5

40

JS2222

JS2212

3.5

25

JS2223

JS2213

2.5

40

JS2322

JS2312

3.5

25

JS2323

JS2313

JT2343

17

JS2427

JS2417

1-1/4

17

JS2515

Table 44: Two-Way, Spring Open


Size,
in.

Cv

Close
off
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

AC 208 V

AC 230 V

1/2

60

JS2221

JS2211

JG24A020

JG24B020

JG24D020

JG24U020

2.5

40

JS2222

JS2212

3.5

25

JS2223

JS2213

2.5

40

JS2322

JS2312

3.5

25

JS2323

JS2313

JT2343

17

JS2427

JS2417

1-1/4

17

JS2515

3/4

Table 45: Three-Way, Spring Return Port B Closed


Size,
in.

Cv

1/2

3/4

25

JS3325

JS3315

JT3343

20

JS3427

JS3417

1-1/4

20

JS3517

24

Close
off
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

AC 208 V

AC 230 V

30

JS3223

JS3213

JG14A020

JG14B020

JG14D020

JG14U020

J Series Electric Zone Valves Product Bulletin

J Series On/Off Valves High Closeoff


J Series On/Off Valves High Closeoff are available in
standard-temperature and high-temperature versions.

Standard Temperature
Standard temperature valves operate at 32 to 200F
fluid temperature and 32 to 104F ambient
temperature. For information on these valve and
actuator assemblies, see Table 46 through Table 48.

Table 46: Two-Way, Spring Closed


Size, in.

1/2

Cv

Closeoff
psig

Valve End Connections


NPT

Sweat

Actuators
Inverted
Flare

AC 24 V

AC 120 V

JH13A020

JH13B020

75

JT2221

JT2211

2.5

50

JT2222

JT2212

3.5

30

JT2223

JT2213

3/4

2.5

50

JT2322

JT2312

3.5

30

JT2323

JT2313

JT2343

20

JT2427

JT2417

1-1/4

20

JT2515

Table 47: Two-Way, Spring Open


Size, in.

Closeoff
psig

Valve End Connections


NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

75

JT2221

JT2211

JH23A020

JH23B020

2.5

50

JT2222

JT2212

3.5

30

JT2223

JT2213

2.5

50

JT2322

JT2312

3.5

30

JT2323

JT2313

JT2343

20

JT2427

JT2417

1-1/4

20

JT2515

1/2

3/4

Cv

Actuators

Table 48: Three-Way, Spring Return Port B Closed


Size, in.

Cv

Closeoff
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

JH13A020

JH13B020

1/2

30

JT3223

JT3213

3/4

25

JT3325

JT3315

JT3343

20

JT3427

JT3417

1-1/4

20

JT3517

J Series Electric Zone Valves Product Bulletin

25

High Temperature
High temperature valves operate at 32 to 250F fluid
temperature, 15 psi steam, and 32 to 169F ambient
temperature. For information on these valve and
actuator assemblies, see Table 49 through Table 51.
Table 49: Two-Way, Spring Closed
Size, in.

1/2

Cv

3/4

Closeoff
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

75

JS2221

JS2211

JH14A020

JH14B020

2.5

50

JS2222

JS2212

3.5

30

JS2223

JS2213

2.5

50

JS2322

JS2312

3.5

30

JS2323

JS2313

JT2343

20

JS2427

JS2417

1-1/4

20

JS2515

Table 50: Two-Way, Spring Open


Size, in.

1/2

3/4

Cv

Closeoff
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

75

JS2221

JS2211

JH24A020

JH24B020

2.5

50

JS2222

JS2212

3.5

30

JS2223

JS2213

2.5

50

JS2322

JS2312

3.5

30

JS2323

JS2313

JT2343

20

JS2427

JS2417

1-1/4

20

JS2515

Table 51: Three-Way, Spring Return Port B Closed


Size, in.

Cv

Closeoff
psig

Valve End Connections

Actuators

NPT

Sweat

Inverted
Flare

AC 24 V

AC 120 V

JS3223

JS3213

JH14A020

JH14B020

1/2

30

3/4

25

JS3325

JS3315

JT3343

20

JS3427

JS3417

1-1/4

20

JS3517

26

J Series Electric Zone Valves Product Bulletin

Spring Return J Series Modulating Valves

Two-Way
Two-way valves are available in spring-return open and
spring-return closed varieties. For information on these
valve and actuator assemblies, see Table 52 and
Table 53.

Spring Return J Series Modulating Valves are available


in two-way and three-way spring-return varieties.

Table 52: Two-Way Spring Return Open J Series Modulating Valves


Size,
in.

1/2

3/4

1
1-1/4

Cv

Valves End
Connections

Actuators

NPT

Sweat

Closeoff psig

AC 24 V
Floating Control

DC 0 10 V
Proportional

JM2221

JM2211

50

JT23A000

JP23A000

JM2222

JM2212

50

JM2223

JM2213

35

JM2322

JM2312

50

JM2323

JM2313

35

7.5

JM2327

JM2317

35

JM2413

35

JM2427

JM2417

35

JM2517

35

Table 53: Two-Way Spring Return Closed J Series Modulating Valves


Size, in.

1/2

3/4

1
1-1/4

Cv

Valves End Connections

Actuators

NPT

Sweat

Closeoff psig
(Operating/
Power Failure)

AC 24 V
Floating
Control

DC 0 10 V
Proportional

JM2221

JM2211

50/50

JT13A000

JP13A000

JM2222

JM2212

50/20

JM2223

JM2213

35/20

JM2322

JM2312

50/20

JM2323

JM2313

35/20

7.5

JM2327

JM2317

35/15

JM2413

35/20

JM2427

JM2417

35/15

JM2517

35/15

J Series Electric Zone Valves Product Bulletin

27

Three-Way
Three-way valves are available in spring-return open
and spring-return closed varieties. For information on
these valve and actuator assemblies, see Table 54 and
Table 55.
Table 54: Three-Way Spring Return Open J Series Modulating Valves
Size, in.

1/2

3/4

1
1-1/4

Cv

Valves End Connections

Actuators

NPT

Sweat

Closeoff psig

AC 24 V
Floating
Control

DC 0 10 V
Proportional

JM3221

JM3211

50

JT23A000

JP23A000

JM3222

JM3212

50

JM3223

JM3213

35

JM3322

JM3312

50

JM3323

JM3313

35

7.5

JM3327

JM3317

35

JM3413

35

JM3427

JM3417

35

JM3517

35

Table 55: Three-Way Spring Return Closed J Series Modulating Valves


Size, in.

1/2

3/4

1
1-1/4

28

Cv

Valves End Connections

Actuators
Closeoff psig
(Operating/
Power Failure)

AC 24 V
Floating
Control

DC 0 10 V
Proportional

JM3211

50/50

JT13A000

JP13A000

JM3222

JM3212

50/20

JM3223

JM3213

35/20

JM3322

JM3312

50/20

JM3323

JM3313

35/20

7.5

JM3327

JM3317

35/15

JM3413

35/20

NPT

Sweat

JM3221

JM3427

JM3417

35/15

JM3517

35/15

J Series Electric Zone Valves Product Bulletin

Non Spring Return J Series Modulating Valves


Non Spring Return J Series Modulating Valves are
available in two-way and three-way versions. For
information on these valve and actuator assemblies,
see Table 56 through Table 57.
Table 56: Two-Way Non Spring Return J Series Modulating Valves
Size, in.

1/2

3/4

1
1-1/4

Cv

Valve End Connection

Non-Spring Return

NPT

Sweat

Closeoff
psig

AC 24 V
Floating
Control

DC 0 10 V
Proportional

JM2221

JM2211

50

JT33A00T

JP33A000

JM2222

JM2212

50

JM2223

JM2213

35

JM2322

JM2312

50

JM2323

JM2313

35

7.5

JM2327

JM2317

35

JM2413

35

JM2427

JM2417

35

JM2517

35

Table 57: Three-Way Non Spring Return J Series Modulating Valves


Size, in.

1/2

3/4

1
1-1/4

Cv

Valve End Connection

Non-Spring Return

NPT

Sweat

Closeoff
psig

AC 24 V
Floating
Control

DC 0 10 V
Proportional

JM3221

JM3211

50

JT33A00T

JP33A000

JM3222

JM3212

50

JM3223

JM3213

35

JM3322

JM3312

50

JM3323

JM3313

35

7.5

JM3327

JM3317

35

JM3413

35

JM3427

JM3417

35

JM3517

35

J Series Electric Zone Valves Product Bulletin

29

Repair Information
Available repair parts for J Series electric zone valves
include replacement valve bodies, replacement
actuators, and the inverted flare fitting end connections
included in Table 58. No other field repairs should be
attempted.

1/2 inch Tube


3/4 inch Tube
1 inch Tube

To order a replacement valve body only, create the


required code number using fields 1 through 6 from
Table 4. To order a replacement actuator only, create
the required code number using fields 7 through 13
from Table 5, and add the letter J to the front of the
resulting code number.

FIG:inflare

Flow

Approx.
5-7/8 inch
Union Nuts

Inlet

Solder Joints

Table 58: Inverted Flare Fitting End Connections


(Order Separately)
Description

Length,
in. (mm)

J647-601

For 1/2 in. (5/8 in. O.D.)


Copper Tubing

15/16 (24)

J647-602

For 1/2 in. (5/8 in. O.D.)


Copper Tubing

1-11/16 (43)

J647-603

For 1/2 in. (5/8 in. O.D.)


Copper Tubing

3 (76)

J647-604

For 3/4 in. (7/8 in. O.D.)


Copper Tubing

1-27/32 (47)

J647-605

For 1/2 in. (5/8 in. O.D.)


Copper Tubing

1-15/16 (49)

J647-606

For 1 in. (1-1/8 in. O.D.)


Copper Tubing

2-3/8 (60)

J647-607

Inverted Flare Nut

-----

Outlet

Figure 9: Installation of Inverted Flare J Series


Electric Zone Valves

FIG:inflarefit

Product
Code
Number

J647-601

J647-602

J647-603

J647-604

J647-605

Figure 10: Inverted Flare Fittings (Order Separately)

30

J Series Electric Zone Valves Product Bulletin

J647-606

J647-607

Maximum Closeoff Pressures by Date Code


Date codes use the format WWYY, where WW is the
week of the year and YY indicates the year. For
example, a date code of 2603 indicates the item was
produced on the 26th week of 2003.

JT and JS Series On/Off Zone Valves (Date Code


0301 or Later)
Table 59 through Table 61 give maximum closeoff
pressures for JT and JS Series On/Off zone valves with
date codes 0301 or later.

Table 59: Sweat End Connections


Valve Size

1/2 in.

3/4 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

1.0 (0.9)

60 (413)

4.0 (3.4)

25 (172)

2.5 (2.2)

40 (275)

3.5 (3.0)

25 (172)
5.0 (4.3)

20 (138)

2.5 (2.2)

40 (275)

3.5 (3.0)

25 (172)

1 in.

8.0 (7.5)

17 (117)

8.0 (7.5)

17 (117)

1-1/4 in.

8.0 (7.5)

17 (117)

8.0 (7.5)

17 (117)

Table 60: Threaded (NPT) End Connections


Valve Size

1/2 in.

3/4 in.
1 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

1.0 (0.9)

60 (413)

4.0 (3.4)

25 (172)

2.5 (2.2)

40 (275)

3.5 (3.0)

25 (172)

2.5 (2.2)

40 (275)

5.0 (4.3)

20 (138)

3.5 (3.0)

25 (172)

8.0 (7.5)

17 (117)

8.0 (7.5)

17 (117)

Table 61: Inverted Flare End Connections


Valve Size

3/4 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

3.5 (3.0)

25 (172)

4.0 (3.4)

25 (172)

J Series Electric Zone Valves Product Bulletin

31

JT and JS Series On/Off Electric Zone Valves


Standard Closeoff (Date Code 0252 or earlier)
Table 62 through Table 64 give maximum closeoff
pressures for JT and JS Series On/Off electric zone
valves with standard closeoff and date codes 0252 or
earlier.
Table 62: Sweat End Connections
Valve Size

1/2 in.

3/4 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

1.0 (0.9)

50 (350)

4.0 (3.4)

20 (137)

2.5 (2.2)

30 (210)

3.5 (3.0)

20 (137)
5.0 (4.3)

13 (90)

2.5 (2.2)

30 (210)

3.5 (3.0)

20 (137)

1 in.

8.0 (7.5)

15 (103)

8.0 (7.5)

15 (103)

1-1/4 in.

8.0 (7.5)

15 (103)

8.0 (7.5)

15 (103)

Table 63: Threaded (NPT) End Connections


Valve Size

1/2 in.

3/4 in.
1 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

1.0 (0.9)

50 (350)

4.0 (3.4)

20 (137)

2.5 (2.2)

30 (210)

3.5 (3.0)

20 (137)

2.5 (2.2)

30 (210)

5.0 (4.3)

13 (90)

3.5 (3.0)

20 (138)

8.0 (7.5)

15 (103)

8.0 (7.5)

15 (103)

Table 64: Inverted Flare End Connections


Valve Size

3/4 in.

32

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

3.5 (3.0)

20 (137)

4.0 (3.4)

20 (140)

J Series Electric Zone Valves Product Bulletin

JT and JS Series On/Off Electric Zone Valves


High Closeoff
Table 65 through Table 67 gives maximum closeoff
pressures for JT and JS Series On/Off electric zone
valves with high closeoff.
Table 65: Sweat End Connections
Valve Size

1/2 in.

3/4 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

1.0 (0.9)

75 (525)

4.0 (3.4)

30 (210)

2.5 (2.2)

50 (350)

3.5 (3.0)

30 (210)
5.0 (4.3)

25 (172)

2.5 (2.2)

50 (350)

3.5 (3.0)

30 (210)

1 in.

8.0 (7.5)

20 (137)

7.0 (6.0)

15 (103)

1-1/4 in.

8.0 (7.5)

20 (137)

7.5 (6.5)

20 (137)

Table 66: Threaded (NPT) End Connections


Valve Size

1/2 in.

3/4 in.
1 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

1.0 (0.9)

75 (525)

4.0 (3.4)

30 (210)

2.5 (2.2)

50 (350)

3.5 (3.0)

30 (210)

2.5 (2.2)

50 (350)

5.0 (4.3)

25 (172)

3.5 (3.0)

30 (210)

8.0 (7.5)

20 (137)

8.0 (7.5)

20 (137)

Table 67: Inverted Flare End Connections


Valve Size

3/4 in.

Two-Way

Three-Way

Cv (Kv)

Close Off
psig (kPa)

Cv (Kv)

Close Off
psig (kPa)

3.5 (3.0)

20 (137)

4.0 (3.4)

20 (137)

J Series Electric Zone Valves Product Bulletin

33

JM Series Modulating Electric Zone Valves


Table 68 through Table 70 gives maximum closeoff
pressure for JM Series modulating electric valves.
Table 68: JM Series Modulating Electric Zone Valves Non-Spring Return
Valve
Size

1/2 in.

3/4 in.

1 in.
1-1/4 in.

Sweat End Connections


Cv (Kv)

Threaded (NPT) End Connections


Closeoff psig (kPa)

Cv (Kv)

Closeoff psig (kPa)

Two-Way

ThreeWay

Operating Mode

Two-Way

ThreeWay

Operating Mode

1.0 (0.9)

1.0 (0.9)

50 (344)

1.0 (0.9)

1.0 (0.9)

1.0 (0.9)

2.0 (1.8)

2.0 (1.8)

50 (344)

2.0 (1.8)

2.0 (1.8)

2.0 (1.8)

4.0 (3.5)

4.0 (3.5)

35 (242)

4.0 (3.5)

4.0 (3.5)

4.0 (3.5)

2.0 (1.8)

2.0 (1.8)

50 (344)

2.0 (1.8)

2.0 (1.8)

2.0 (1.8)

4.0 (3.5)

4.0 (3.5)

35 (242)

4.0 (3.5)

4.0 (3.5)

4.0 (3.5)

7.5 (6.4)

7.5 (6.4)

35 (242)

7.5 (6.4)

7.5 (6.4)

7.5 (6.4)

4.0 (3.4)

4.0 (3.4)

35 (242)

8.0 (7.5)

8.0 (7.5)

8.0 (6.9)

8.0 (7.5)

8.0 (7.5)

35 (242)

N/A

N/A

N/A

8.0 (7.5)

8.0 (7.5)

35 (242)

N/A

N/A

N/A

Table 69: JM Series Modulating Electric Zone Valves Spring Return Closed
Valve
Size

1/2 in.

3/4 in.

1 in.
1-1/4 in.

Sweat End Connections


Cv (Kv)

Threaded (NPT) End Connections


Closeoff psig (kPa)

Cv (Kv)

Closeoff psig (kPa)

Two-Way

ThreeWay

Operating Mode/
Power Failure Mode

Two-Way

ThreeWay

Operating Mode/
Power Failure Mode

1.0 (0.9)

1.0 (0.9)

50 (344)/50 (344)

1.0 (0.9)

1.0 (0.9)

50 (344)/50 (344)

2.0 (1.8)

2.0 (1.8)

50 (344)/20 (137)

2.0 (1.8)

2.0 (1.8)

50 (344)/20 (137)

4.0 (3.5)

4.0 (3.5)

35 (240)/20 (137)

4.0 (3.5)

4.0 (3.5)

35 (240)/20 (137)

2.0 (1.8)

2.0 (1.8)

50 (344)/20 (137)

2.0 (1.8)

2.0 (1.8)

50 (344)/20 (137)

4.0 (3.5)

4.0 (3.5)

35 (240)/20 (137)

4.0 (3.5)

4.0 (3.5)

35 (240)/20 (137)

7.5 (6.4)

7.5 (6.4)

35 (240)/15 (103)

7.5 (6.4)

7.5 (6.4)

35 (240)/15 (103)

4.0 (3.4)

4.0 (3.4)

35 (240)/20 (137)

8.0 (7.5)

8.0 (7.5)

35 (240)/15 (103)

8.0 (7.5)

8.0 (7.5)

35 (240)/15 (103)

N/A

N/A

N/A

8.0 (7.5)

8.0 (7.5)

35 (240)/15 (103)

N/A

N/A

N/A

Table 70: JM Series Modulating Electric Zone Valves Spring Return Open (Part 1 of 2)
Valve
Size

1/2 in.

34

Sweat End Connections

Threaded (NPT) End Connections

Cv (Kv)

Closeoff psig (kPa)

Cv (Kv)

Closeoff psig (kPa)

Two-Way

Operating Mode

Two-Way or
Three-Way

Operating Mode

1.0 (0.9)

50 (344)

1.0 (0.9)

50 (344)

2.0 (1.8)

50 (344)

2.0 (1.8)

50 (344)

4.0 (3.5)

35 (240)

4.0 (3.5)

35 (240)

J Series Electric Zone Valves Product Bulletin

Table 70: JM Series Modulating Electric Zone Valves Spring Return Open (Part 2 of 2)
Valve
Size

3/4 in.

1 in.
1-1/4 in.

Sweat End Connections

Threaded (NPT) End Connections

Cv (Kv)

Closeoff psig (kPa)

Cv (Kv)

Closeoff psig (kPa)

Two-Way

Operating Mode

Two-Way or
Three-Way

Operating Mode

2.0 (1.8)

50 (344)

2.0 (1.8)

50 (344)

4.0 (3.5)

35 (240)

4.0 (3.5)

35 (240)

7.5 (6.4)

35 (240)

7.5 (6.4)

35 (240)

4.0 (3.4)

35 (240)

8.0 (7.5)

35 (240)

8.0 (7.5)

35 (240)

N/A

N/A

8.0 (7.5)

35 (240)

N/A

N/A

Technical Specifications
J Series Electric Zone Valves (Part 1 of 2)
Service1

Hot Water, Chilled Water, 50% Glycol Solutions, and


15 psig (103 kPa) Saturated Steam for HVAC Systems

End Connections

Threaded (NPT), Sweat (all Models)


Inverted Flare (JT and JS On/Off Series Only)

Fluid Temperature Limits

Standard JT Series
32 to 200F (0 to 93C) Water in an Ambient Temperature of 32 to 104F (0 to 40C)
Standard JM Series
32 to 200F (0 to 93C) Water in an Ambient Temperature of 32 to 125F (0 to 52C)
High JS Series
32 to 250F (0 to 121C) Water in an Ambient Temperature of 32 to 169F (0 to 76C) or
15 psig (103 kPa) Steam at 250F (121C)

Valve Body
Pressure Rating

300 psig (2,067 kPa) System Operating Pressure

Valve Cv (Kv) and


Closeoff Pressure Ratings

JT and JS On/Off: See Table 59.


JM Modulating: See Table 68.

Cycle Times

JT and JS Series: Power Stroke: 9 to 11 Seconds, Spring Return: 4 to 5 Seconds


JM Series: Full Open to Full Close: 150 Seconds

Leakage

JT and JS Series: Bubble-Tight Shutoff


JM Series: 0.01% of Maximum Flow per ANSI/FCI 70-2 Class IV

Materials

Body: Forged Brass


Stem: Brass (Hard Chrome Plated)
Base Plate and Bearing Plate: Stainless Steel
Actuator Housing (JT and JS Series): Stainless Steel
Actuator Cover (JT and JS Series): Aluminum
Actuator Housing (JM Series): High Temperature Plastic
Valve Operating Paddle (JT and JS Series):
Standard Temperature Models - Buna-N Rubber,
High Temperature Models - Saturated Nitrile
Valve Plug/Paddle (JM Series): High Temperature Thermoplastic/Rubber
Stem Assembly O-Ring Seals: Viton

J Series Electric Zone Valves Product Bulletin

35

J Series Electric Zone Valves (Part 2 of 2)


Control Signal

JT and JS On/Off:
AC 24, 120, 208, or 230 V, Two-wire On/Off
JM Modulating:
T Type, Three-Wire Floating, 24 VAC at 60 Hz
P Type Proportional Control
Factory Setting: 0 to 10 VDC (1 to 9 VDC Actual),
0 to 5 VDC, 5 to 10 VDC jumper selectable

Control Action

JM Modulating: P Type Proportional Control


Factory Setting: Direct Acting valve opens port B as signal increases. Jumper selectable

Input Impedance

JM Modulating: P Type Proportional Control


Voltage Input: 200,000 ohms
Current Input: 300 ohms

Compliance

JT and JS Series
All actuators UL listed, File E6688 or E27734
CNN XAPX (U.S.) XAPX7 (Canada), CE Mark
JM Series
Actuator UL Listed, CE Mark

Power Requirements

JT and JS Series:
AC 24 V, 60 Hz (6.5 W), 7 VA
AC 120 V, 60 Hz (6.5 W), 7 VA
AC 208 V, 60 Hz (6.5 W), 7 VA
AC 230 V, 60 Hz (6.5 W), 7 VA
JM Series:
AC 24 V, 60 Hz, 1.6 VA

Electrical Connections

JT and JS Series: 18 in. (457 mm) Wire Leads


JM Series: Terminal Block

Shipping Weight

JT and JS Series: 1.0 lbs (454 g), maximum, actuator and valve body
JM Series: 1.9 lbs (860 g), maximum, actuator and valve body

1.

Use proper water treatment; refer to VDI 2035 Standard.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

36

Metasys is a registered trademark of Johnson Controls, Inc.


All other marks herein are the marks of their respective owners.
2007 Johnson Controls, Inc.

J Series Electric Zone Valves Product Bulletin

Published in U.S.A.

www.johnsoncontrols.com

Ordering Guide

J Series Electric Zone Valve Assemblies Two-Position On/Off Control


Z o n e Va l v e s

J SERIES

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG13A020 Standard Temperature
JG14A020 High Temperature

Provides economical control of hot or chilled water for fan coil,


baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Provides economical control of hot or chilled water and 15 psig


steam for fan coil, baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Actuator

Actuator
120 VAC, 60 Hz
JG13B020 Standard Temperature
JG14B020 High Temperature

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG23A020 Standard Temperature
JG24A020 High Temperature

120 VAC, 60 Hz
JG23B020 Standard Temperature
JG24B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
60
JT2211G13A020
JT2211G13B020
JT2212
1/2
2.5
40
JT2212G13A020
JT2212G13B020
JT2213
1/2
3.5
25
JT2213G13A020
JT2213G13B020
JT2312
3/4
2.5
40
JT2312G13A020
JT2312G13B020
JT2313
3/4
3.5
25
JT2313G13A020
JT2313G13B020
JT2417
1
8
17
JT2417G13A020
JT2417G13B020
JT2517
1-1/4
8
17
JT2517G13A020
JT2517G13B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
60
JT2221G13A020
JT2221G13B020
JT2222
1/2
2.5
40
JT2222G13A020
JT2222G13B020
JT2223
1/2
3.5
25
JT2223G13A020
JT2223G13B020
JT2322
3/4
2.5
40
JT2322G13A020
JT2322G13B020
JT2323
3/4
3.5
25
JT2323G13A020
JT2323G13B020
JT2427
1
8
17
JT2427G13A020
JT2427G13B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
25
JT2343G13A020
JT2343G13B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
60
JS2211G14A020
JS2211G14B020
JS2212
1/2
2.5
40
JS2212G14A020
JS2212G14B020
JS2213
1/2
3.5
25
JS2213G14A020
JS2213G14B020
JS2312
3/4
2.5
40
JS2312G14A020
JS2312G14B020
JS2313
3/4
3.5
25
JS2313G14A020
JS2313G14B020
JS2417
1
8
17
JS2417G14A020
JS2417G14B020
JS2517
1-1/4
8
17
JS2517G14A020
JS2517G14B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
60
JS2221G14A020
JS2221G14B020
JS2222
1/2
2.5
40
JS2222G14A020
JS2222G14B020
JS2223
1/2
3.5
25
JS2223G14A020
JS2223G14B020
JS2322
3/4
2.5
40
JS2322G14A020
JS2322G14B020
JS2323
3/4
3.5
25
JS2323G14A020
JS2323G14B020
JS2427
1
8
17
JS2427G14A020
JS2427G14B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
25
JS2343G14A020
JS2343G14B020

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
60
JT2211G23A020
JT2211G23B020
JT2212
1/2
2.5
40
JT2212G23A020
JT2212G23B020
JT2213
1/2
3.5
25
JT2213G23A020
JT2213G23B020
JT2312
3/4
2.5
40
JT2312G23A020
JT2312G23B020
JT2313
3/4
3.5
25
JT2313G23A020
JT2313G23B020
JT2417
1
8
17
JT2417G23A020
JT2417G23B020
JT2517
1-1/4
8
17
JT2517G23A020
JT2517G23B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
60
JT2221G23A020
JT2221G23B020
JT2222
1/2
2.5
40
JT2222G23A020
JT2222G23B020
JT2223
1/2
3.5
25
JT2223G23A020
JT2223G23B020
JT2322
3/4
2.5
40
JT2322G23A020
JT2322G23B020
JT2323
3/4
3.5
25
JT2323G23A020
JT2323G23B020
JT2427
1
8
17
JT2427G23A020
JT2427G23B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2343
3/4
3.5
25
JT2343G23A020
JT2343G23B020
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
60
JS2211G24A020
JS2211G24B020
JS2212
1/2
2.5
40
JS2212G24A020
JS2212G24B020
JS2213
1/2
3.5
25
JS2213G24A020
JS2213G24B020
JS2312
3/4
2.5
40
JS2312G24A020
JS2312G24B020
JS2313
3/4
3.5
25
JS2313G24A020
JS2313G24B020
JS2417
1
8
17
JS2417G24A020
JS2417G24B020
JS2517
1-1/4
8
17
JS2517G24A020
JS2517G24B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
60
JS2221G24A020
JS2221G24B020
JS2222
1/2
2.5
40
JS2222G24A020
JS2222G24B020
JS2223
1/2
3.5
25
JS2223G24A020
JS2223G24B020
JS2322
3/4
2.5
40
JS2322G24A020
JS2322G24B020
JS2323
3/4
3.5
25
JS2323G24A020
JS2323G24B020
JS2427
1
8
17
JS2427G24A020
JS2427G24B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
25
JS2343G24A020
JS2343G24B020

Note: JG13-style actuators can only be used with JT series valves; JG14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Note: JG23-style actuators can only be used with JT series valve; JG24-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG13A020 Standard Temperature
JG14A020 High Temperature

120 VAC, 60 Hz
JG13B020 Standard Temperature
JG14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT3213
1/2
4
25
JT3213G13A020
JT3315
3/4
5
20
JT3315G13A020
JT3417
1
8
17
JT3417G13A020
JT3517
1-1/4
8
17
JT3517G13A020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT3223
1/2
4
25
JT3223G13A020
JT3325
3/4
5
20
JT3325G13A020
JT3427
1
8
17
JT3427G13A020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
25
JT3343G13A020
JT3343
3/4
4
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3213
1/2
4
25
JS3213G14A020
JS3315
3/4
5
20
JS3315G14A020
JS3417
1
8
17
JS3417G14A020
JS3517
1-1/4
8
17
JS3517G14A020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3223
1/2
4
25
JS3223G14A020
JS3325
3/4
5
20
JS3325G14A020
JS3427
1
8
17
JS3427G14A020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3343
3/4
4
25
JS3343G14A020
Note: JG13-style actuators can only be
used with JT series valves; JG14-style
actuators can only be used with JS
series valves.
Actuators and valve bodies can be
ordered separately using the actuator
and valve code numbers shown.

JT3213G13B020
JT3315G13B020
JT3417G13B020
JT3517G13B020
JT3223G13B020
JT3325G13B020
JT3427G13B020
JT3343G13B020
JS3213G14B020
JS3315G14B020
JS3417G14B020
JS3517G14B020
JS3223G14B020
JS3325G14B020
JS3427G14B020
JS3343G14B020

Inverted Flare Copper Sweat Fittings


Code Number
J647-601
J647-602
J647-603
J647-604
J647-605
J647-606
J647-607

Description
Adapter, Elbow, 15/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 1-11/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 3 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 1-27/32 inches long, for 3/4 inch (7/8 inch O.D.) Copper Tubing
Adapter, Elbow, 1-15/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 2-3/8 inches long, for 1 inch (1-1/8 inch O.D.) Copper Tubing
Inverted Flare Nut

J Series Electric Zone Valve Assemblies


Two-Postion On/Off Control

Provides economical control of hot or chilled water and


15 psig steam for fan coil, baseboard radiator, and VAV
reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and
assembly during installation
Product Bulletin LIT-977282
Actuator

Valve

Three-Way Spring Closed,


Standard Closeoff

Two-Way Spring Open,


Standard Closeoff

Two-Way Spring Closed,


Standard Closeoff

Ordering Guide

J Series Electric Zone Valve Assemblies Two-Position On/Off Control


Z o n e Va l v e s

J SERIES

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG13A020 Standard Temperature
JG14A020 High Temperature

Provides economical control of hot or chilled water for fan coil,


baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Provides economical control of hot or chilled water and 15 psig


steam for fan coil, baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Actuator

Actuator
120 VAC, 60 Hz
JG13B020 Standard Temperature
JG14B020 High Temperature

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG23A020 Standard Temperature
JG24A020 High Temperature

120 VAC, 60 Hz
JG23B020 Standard Temperature
JG24B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
60
JT2211G13A020
JT2211G13B020
JT2212
1/2
2.5
40
JT2212G13A020
JT2212G13B020
JT2213
1/2
3.5
25
JT2213G13A020
JT2213G13B020
JT2312
3/4
2.5
40
JT2312G13A020
JT2312G13B020
JT2313
3/4
3.5
25
JT2313G13A020
JT2313G13B020
JT2417
1
8
17
JT2417G13A020
JT2417G13B020
JT2517
1-1/4
8
17
JT2517G13A020
JT2517G13B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
60
JT2221G13A020
JT2221G13B020
JT2222
1/2
2.5
40
JT2222G13A020
JT2222G13B020
JT2223
1/2
3.5
25
JT2223G13A020
JT2223G13B020
JT2322
3/4
2.5
40
JT2322G13A020
JT2322G13B020
JT2323
3/4
3.5
25
JT2323G13A020
JT2323G13B020
JT2427
1
8
17
JT2427G13A020
JT2427G13B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
25
JT2343G13A020
JT2343G13B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
60
JS2211G14A020
JS2211G14B020
JS2212
1/2
2.5
40
JS2212G14A020
JS2212G14B020
JS2213
1/2
3.5
25
JS2213G14A020
JS2213G14B020
JS2312
3/4
2.5
40
JS2312G14A020
JS2312G14B020
JS2313
3/4
3.5
25
JS2313G14A020
JS2313G14B020
JS2417
1
8
17
JS2417G14A020
JS2417G14B020
JS2517
1-1/4
8
17
JS2517G14A020
JS2517G14B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
60
JS2221G14A020
JS2221G14B020
JS2222
1/2
2.5
40
JS2222G14A020
JS2222G14B020
JS2223
1/2
3.5
25
JS2223G14A020
JS2223G14B020
JS2322
3/4
2.5
40
JS2322G14A020
JS2322G14B020
JS2323
3/4
3.5
25
JS2323G14A020
JS2323G14B020
JS2427
1
8
17
JS2427G14A020
JS2427G14B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
25
JS2343G14A020
JS2343G14B020

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
60
JT2211G23A020
JT2211G23B020
JT2212
1/2
2.5
40
JT2212G23A020
JT2212G23B020
JT2213
1/2
3.5
25
JT2213G23A020
JT2213G23B020
JT2312
3/4
2.5
40
JT2312G23A020
JT2312G23B020
JT2313
3/4
3.5
25
JT2313G23A020
JT2313G23B020
JT2417
1
8
17
JT2417G23A020
JT2417G23B020
JT2517
1-1/4
8
17
JT2517G23A020
JT2517G23B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
60
JT2221G23A020
JT2221G23B020
JT2222
1/2
2.5
40
JT2222G23A020
JT2222G23B020
JT2223
1/2
3.5
25
JT2223G23A020
JT2223G23B020
JT2322
3/4
2.5
40
JT2322G23A020
JT2322G23B020
JT2323
3/4
3.5
25
JT2323G23A020
JT2323G23B020
JT2427
1
8
17
JT2427G23A020
JT2427G23B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2343
3/4
3.5
25
JT2343G23A020
JT2343G23B020
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
60
JS2211G24A020
JS2211G24B020
JS2212
1/2
2.5
40
JS2212G24A020
JS2212G24B020
JS2213
1/2
3.5
25
JS2213G24A020
JS2213G24B020
JS2312
3/4
2.5
40
JS2312G24A020
JS2312G24B020
JS2313
3/4
3.5
25
JS2313G24A020
JS2313G24B020
JS2417
1
8
17
JS2417G24A020
JS2417G24B020
JS2517
1-1/4
8
17
JS2517G24A020
JS2517G24B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
60
JS2221G24A020
JS2221G24B020
JS2222
1/2
2.5
40
JS2222G24A020
JS2222G24B020
JS2223
1/2
3.5
25
JS2223G24A020
JS2223G24B020
JS2322
3/4
2.5
40
JS2322G24A020
JS2322G24B020
JS2323
3/4
3.5
25
JS2323G24A020
JS2323G24B020
JS2427
1
8
17
JS2427G24A020
JS2427G24B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
25
JS2343G24A020
JS2343G24B020

Note: JG13-style actuators can only be used with JT series valves; JG14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Note: JG23-style actuators can only be used with JT series valve; JG24-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG13A020 Standard Temperature
JG14A020 High Temperature

120 VAC, 60 Hz
JG13B020 Standard Temperature
JG14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT3213
1/2
4
25
JT3213G13A020
JT3315
3/4
5
20
JT3315G13A020
JT3417
1
8
17
JT3417G13A020
JT3517
1-1/4
8
17
JT3517G13A020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT3223
1/2
4
25
JT3223G13A020
JT3325
3/4
5
20
JT3325G13A020
JT3427
1
8
17
JT3427G13A020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
25
JT3343G13A020
JT3343
3/4
4
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3213
1/2
4
25
JS3213G14A020
JS3315
3/4
5
20
JS3315G14A020
JS3417
1
8
17
JS3417G14A020
JS3517
1-1/4
8
17
JS3517G14A020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3223
1/2
4
25
JS3223G14A020
JS3325
3/4
5
20
JS3325G14A020
JS3427
1
8
17
JS3427G14A020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3343
3/4
4
25
JS3343G14A020
Note: JG13-style actuators can only be
used with JT series valves; JG14-style
actuators can only be used with JS
series valves.
Actuators and valve bodies can be
ordered separately using the actuator
and valve code numbers shown.

JT3213G13B020
JT3315G13B020
JT3417G13B020
JT3517G13B020
JT3223G13B020
JT3325G13B020
JT3427G13B020
JT3343G13B020
JS3213G14B020
JS3315G14B020
JS3417G14B020
JS3517G14B020
JS3223G14B020
JS3325G14B020
JS3427G14B020
JS3343G14B020

Inverted Flare Copper Sweat Fittings


Code Number
J647-601
J647-602
J647-603
J647-604
J647-605
J647-606
J647-607

Description
Adapter, Elbow, 15/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 1-11/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 3 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 1-27/32 inches long, for 3/4 inch (7/8 inch O.D.) Copper Tubing
Adapter, Elbow, 1-15/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 2-3/8 inches long, for 1 inch (1-1/8 inch O.D.) Copper Tubing
Inverted Flare Nut

J Series Electric Zone Valve Assemblies


Two-Postion On/Off Control

Provides economical control of hot or chilled water and


15 psig steam for fan coil, baseboard radiator, and VAV
reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and
assembly during installation
Product Bulletin LIT-977282
Actuator

Valve

Three-Way Spring Closed,


Standard Closeoff

Two-Way Spring Open,


Standard Closeoff

Two-Way Spring Closed,


Standard Closeoff

Ordering Guide

J Series Electric Zone Valve Assemblies Two-Position On/Off Control


Z o n e Va l v e s

J SERIES

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG13A020 Standard Temperature
JG14A020 High Temperature

Provides economical control of hot or chilled water for fan coil,


baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Provides economical control of hot or chilled water and 15 psig


steam for fan coil, baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Actuator

Actuator
120 VAC, 60 Hz
JG13B020 Standard Temperature
JG14B020 High Temperature

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG23A020 Standard Temperature
JG24A020 High Temperature

120 VAC, 60 Hz
JG23B020 Standard Temperature
JG24B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
60
JT2211G13A020
JT2211G13B020
JT2212
1/2
2.5
40
JT2212G13A020
JT2212G13B020
JT2213
1/2
3.5
25
JT2213G13A020
JT2213G13B020
JT2312
3/4
2.5
40
JT2312G13A020
JT2312G13B020
JT2313
3/4
3.5
25
JT2313G13A020
JT2313G13B020
JT2417
1
8
17
JT2417G13A020
JT2417G13B020
JT2517
1-1/4
8
17
JT2517G13A020
JT2517G13B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
60
JT2221G13A020
JT2221G13B020
JT2222
1/2
2.5
40
JT2222G13A020
JT2222G13B020
JT2223
1/2
3.5
25
JT2223G13A020
JT2223G13B020
JT2322
3/4
2.5
40
JT2322G13A020
JT2322G13B020
JT2323
3/4
3.5
25
JT2323G13A020
JT2323G13B020
JT2427
1
8
17
JT2427G13A020
JT2427G13B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
25
JT2343G13A020
JT2343G13B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
60
JS2211G14A020
JS2211G14B020
JS2212
1/2
2.5
40
JS2212G14A020
JS2212G14B020
JS2213
1/2
3.5
25
JS2213G14A020
JS2213G14B020
JS2312
3/4
2.5
40
JS2312G14A020
JS2312G14B020
JS2313
3/4
3.5
25
JS2313G14A020
JS2313G14B020
JS2417
1
8
17
JS2417G14A020
JS2417G14B020
JS2517
1-1/4
8
17
JS2517G14A020
JS2517G14B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
60
JS2221G14A020
JS2221G14B020
JS2222
1/2
2.5
40
JS2222G14A020
JS2222G14B020
JS2223
1/2
3.5
25
JS2223G14A020
JS2223G14B020
JS2322
3/4
2.5
40
JS2322G14A020
JS2322G14B020
JS2323
3/4
3.5
25
JS2323G14A020
JS2323G14B020
JS2427
1
8
17
JS2427G14A020
JS2427G14B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
25
JS2343G14A020
JS2343G14B020

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
60
JT2211G23A020
JT2211G23B020
JT2212
1/2
2.5
40
JT2212G23A020
JT2212G23B020
JT2213
1/2
3.5
25
JT2213G23A020
JT2213G23B020
JT2312
3/4
2.5
40
JT2312G23A020
JT2312G23B020
JT2313
3/4
3.5
25
JT2313G23A020
JT2313G23B020
JT2417
1
8
17
JT2417G23A020
JT2417G23B020
JT2517
1-1/4
8
17
JT2517G23A020
JT2517G23B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
60
JT2221G23A020
JT2221G23B020
JT2222
1/2
2.5
40
JT2222G23A020
JT2222G23B020
JT2223
1/2
3.5
25
JT2223G23A020
JT2223G23B020
JT2322
3/4
2.5
40
JT2322G23A020
JT2322G23B020
JT2323
3/4
3.5
25
JT2323G23A020
JT2323G23B020
JT2427
1
8
17
JT2427G23A020
JT2427G23B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2343
3/4
3.5
25
JT2343G23A020
JT2343G23B020
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
60
JS2211G24A020
JS2211G24B020
JS2212
1/2
2.5
40
JS2212G24A020
JS2212G24B020
JS2213
1/2
3.5
25
JS2213G24A020
JS2213G24B020
JS2312
3/4
2.5
40
JS2312G24A020
JS2312G24B020
JS2313
3/4
3.5
25
JS2313G24A020
JS2313G24B020
JS2417
1
8
17
JS2417G24A020
JS2417G24B020
JS2517
1-1/4
8
17
JS2517G24A020
JS2517G24B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
60
JS2221G24A020
JS2221G24B020
JS2222
1/2
2.5
40
JS2222G24A020
JS2222G24B020
JS2223
1/2
3.5
25
JS2223G24A020
JS2223G24B020
JS2322
3/4
2.5
40
JS2322G24A020
JS2322G24B020
JS2323
3/4
3.5
25
JS2323G24A020
JS2323G24B020
JS2427
1
8
17
JS2427G24A020
JS2427G24B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
25
JS2343G24A020
JS2343G24B020

Note: JG13-style actuators can only be used with JT series valves; JG14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Note: JG23-style actuators can only be used with JT series valve; JG24-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JG13A020 Standard Temperature
JG14A020 High Temperature

120 VAC, 60 Hz
JG13B020 Standard Temperature
JG14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT3213
1/2
4
25
JT3213G13A020
JT3315
3/4
5
20
JT3315G13A020
JT3417
1
8
17
JT3417G13A020
JT3517
1-1/4
8
17
JT3517G13A020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT3223
1/2
4
25
JT3223G13A020
JT3325
3/4
5
20
JT3325G13A020
JT3427
1
8
17
JT3427G13A020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
25
JT3343G13A020
JT3343
3/4
4
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3213
1/2
4
25
JS3213G14A020
JS3315
3/4
5
20
JS3315G14A020
JS3417
1
8
17
JS3417G14A020
JS3517
1-1/4
8
17
JS3517G14A020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3223
1/2
4
25
JS3223G14A020
JS3325
3/4
5
20
JS3325G14A020
JS3427
1
8
17
JS3427G14A020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3343
3/4
4
25
JS3343G14A020
Note: JG13-style actuators can only be
used with JT series valves; JG14-style
actuators can only be used with JS
series valves.
Actuators and valve bodies can be
ordered separately using the actuator
and valve code numbers shown.

JT3213G13B020
JT3315G13B020
JT3417G13B020
JT3517G13B020
JT3223G13B020
JT3325G13B020
JT3427G13B020
JT3343G13B020
JS3213G14B020
JS3315G14B020
JS3417G14B020
JS3517G14B020
JS3223G14B020
JS3325G14B020
JS3427G14B020
JS3343G14B020

Inverted Flare Copper Sweat Fittings


Code Number
J647-601
J647-602
J647-603
J647-604
J647-605
J647-606
J647-607

Description
Adapter, Elbow, 15/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 1-11/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 3 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 1-27/32 inches long, for 3/4 inch (7/8 inch O.D.) Copper Tubing
Adapter, Elbow, 1-15/16 inches long, for 1/2 inch (5/8 inch O.D.) Copper Tubing
Adapter, Straight, 2-3/8 inches long, for 1 inch (1-1/8 inch O.D.) Copper Tubing
Inverted Flare Nut

J Series Electric Zone Valve Assemblies


Two-Postion On/Off Control

Provides economical control of hot or chilled water and


15 psig steam for fan coil, baseboard radiator, and VAV
reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High
Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal and
assembly during installation
Product Bulletin LIT-977282
Actuator

Valve

Three-Way Spring Closed,


Standard Closeoff

Two-Way Spring Open,


Standard Closeoff

Two-Way Spring Closed,


Standard Closeoff

Ordering Guide

Two-Way Spring Closed,


High Closeoff

Z o n e Va l v e s

J SERIES

J Series Electric Zone Valve Assemblies


Two-Postion On/Off Control

J Series Electric Zone Valve Assemblies Two-Position On/Off Control

Provides economical control of hot or chilled water and


15 psig steam for fan coil, baseboard radiator, and VAV
reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk
(High Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal
and assembly during installation
Product Bulletin LIT-977282

Provides economical control of hot or chilled water and 15 psig steam


for fan coil, baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High Temperature)
provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH13A020 Standard Temperature
JH14A020 High Temperature

Provides economical control of hot or chilled water for fan coil,


baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High Temperature)
provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Actuator

Actuator

Actuator
Valve

Three-Way Spring Closed,


High Closeoff

Two-Way Spring Open,


High Closeoff

120 VAC, 60 Hz
JH13B020 Standard Temperature
JH14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
75
JT2211H13A020
JT2211H13B020
JT2212
1/2
2.5
50
JT2212H13A020
JT2212H13B020
JT2213
1/2
3.5
30
JT2213H13A020
JT2213H13B020
JT2312
3/4
2.5
50
JT2312H13A020
JT2312H13B020
JT2313
3/4
3.5
30
JT2313H13A020
JT2313H13B020
JT2417
1
8
20
JT2417H13A020
JT2417H13B020
JT2517
1-1/4
8
20
JT2517H13A020
JT2517H13B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
75
JT2221H13A020
JT2221H13B020
JT2222
1/2
2.5
50
JT2222H13A020
JT2222H13B020
JT2223
1/2
3.5
30
JT2223H13A020
JT2223H13B020
JT2322
3/4
2.5
50
JT2322H13A020
JT2322H13B020
JT2323
3/4
3.5
30
JT2323H13A020
JT2323H13B020
JT2427
1
8
20
JT2427H13A020
JT2427H13B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT2343H13A020
JT2343H13B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
75
JS2211H14A020
JS2211H14B020
JS2212
1/2
2.5
50
JS2212H14A020
JS2212H14B020
JS2213
1/2
3.5
30
JS2213H14A020
JS2213H14B020
JS2312
3/4
2.5
50
JS2312H14A020
JS2312H14B020
JS2313
3/4
3.5
30
JS2313H14A020
JS2313H14B020
JS2417
1
8
20
JS2417H14A020
JS2417H14B020
JS2517
1-1/4
8
20
JS2517H14A020
JS2517H14B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
75
JS2221H14A020
JS2221H14B020
JS2222
1/2
2.5
50
JS2222H14A020
JS2222H14B020
JS2223
1/2
3.5
30
JS2223H14A020
JS2223H14B020
JS2322
3/4
2.5
50
JS2322H14A020
JS2322H14B020
JS2323
3/4
3.5
30
JS2323H14A020
JS2323H14B020
JS2427
1
8
20
JS2427H14A020
JS2427H14B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
30
JS2343H14A020
JS2343H14B020
Note: JH13-style actuators can only be used with JT series valves; JH14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH23A020 Standard Temperaure
JH24A020 High Temperature

120 VAC, 60 Hz
JH23B020 Standard Temperature
JH24B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
75
JT2211H23A020
JT2211H23B020
JT2212
1/2
2.5
50
JT2212H23A020
JT2212H23B020
JT2213
1/2
3.5
30
JT2213H23A020
JT2213H23B020
JT2312
3/4
2.5
50
JT2312H23A020
JT2312H23B020
JT2313
3/4
3.5
30
JT2313H23A020
JT2313H23B020
JT2417
1
8
20
JT2417H23A020
JT2417H23B020
JT2517
1-1/4
8
20
JT2517H23A020
JT2517H23B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
75
JT2221H23A020
JT2221H23B020
JT2222
1/2
2.5
50
JT2222H23A020
JT2222H23B020
JT2223
1/2
3.5
30
JT2223H23A020
JT2223H23B020
JT2322
3/4
2.5
50
JT2322H23A020
JT2322H23B020
JT2323
3/4
3.5
30
JT2323H23A020
JT2323H23B020
JT2427
1
8
20
JT2427H23A020
JT2427H23B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT2343H23A020
JT2343H23B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
75
JS2211H24A020
JS2211H24B020
JS2212
1/2
2.5
50
JS2212H24A020
JS2212H24B020
JS2213
1/2
3.5
30
JS2213H24A020
JS2213H24B020
JS2312
3/4
2.5
50
JS2312H24A020
JS2312H24B020
JS2313
3/4
3.5
30
JS2313H24A020
JS2313H24B020
JS2417
1
8
20
JS2417H24A020
JS2417H24B020
JS2517
1-1/4
8
20
JS2517H24A020
JS2517H24B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
75
JS2221H24A020
JS2221H24B020
JS2222
1/2
2.5
50
JS2222H24A020
JS2222H24B020
JS2223
1/2
3.5
30
JS2223H24A020
JS2223H24B020
JS2322
3/4
2.5
50
JS2322H24A020
JS2322H24B020
JS2323
3/4
3.5
30
JS2323H24A020
JS2323H24B020
JS2427
1
8
20
JS2427H24A020
JS2427H24B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
30
JS2343H24A020
JS2343H24B020
JS2343
3/4
3.5
Note: JH23-style actuators can only be used with JT series valves; JH24-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH13A020 Standard Temperature
JH14A020 High Temperature

120 VAC, 60 Hz
JH13B020 Standard Temperature
JH14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT3213
1/2
4
30
JT3213H13A020
JT3315
3/4
5
25
JT3315H13A020
JT3417
1
8
20
JT3417H13A020
JT3517
1-1/4
8
20
JT3517H13A020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT3223
1/2
4
30
JT3223H13A020
JT3325
3/4
5
25
JT3325H13A020
JT3427
1
8
20
JT3427H13A020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT3343H13A020
JT3343
3/4
4
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3213
1/2
4
30
JS3213H14A020
JS3315
3/4
5
25
JS3315H14A020
JS3417
1
8
20
JS3417H14A020
JS3517
1-1/4
8
20
JS3517H14A020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3223
1/2
4
30
JS3223H14A020
JS3325
3/4
5
25
JS3325H14A020
JS3427
1
8
20
JS3427H14A020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3343
3/4
4
30
JS3343H14A020

JT3213H13B020
JT3315H13B020
JT3417H13B020
JT3517H13B020
JT3223H13B020
JT3325H13B020
JT3427H13B020
JT3343H13B020
JS3213H14B020
JS3315H14B020
JS3417H14B020
JS3517H14B020
JS3223H14B020
JS3325H14B020
JS3427H14B020
JS3343H14B020

Note: JH13-style actuators can only be used with JT series valves; JH14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Contact customer service at:


1 (800) ASK JNSN
1 (800) 275 5676

2002 Johnson Controls, Inc.

P.O. Box 423, Milwaukee, WI 53201


www.johnsoncontrols.com

Printed in USA PUBL-3510

Ordering Guide

Two-Way Spring Closed,


High Closeoff

Z o n e Va l v e s

J SERIES

J Series Electric Zone Valve Assemblies


Two-Postion On/Off Control

J Series Electric Zone Valve Assemblies Two-Position On/Off Control

Provides economical control of hot or chilled water and


15 psig steam for fan coil, baseboard radiator, and VAV
reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk
(High Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal
and assembly during installation
Product Bulletin LIT-977282

Provides economical control of hot or chilled water and 15 psig steam


for fan coil, baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High Temperature)
provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH13A020 Standard Temperature
JH14A020 High Temperature

Provides economical control of hot or chilled water for fan coil,


baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High Temperature)
provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Actuator

Actuator

Actuator
Valve

Three-Way Spring Closed,


High Closeoff

Two-Way Spring Open,


High Closeoff

120 VAC, 60 Hz
JH13B020 Standard Temperature
JH14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
75
JT2211H13A020
JT2211H13B020
JT2212
1/2
2.5
50
JT2212H13A020
JT2212H13B020
JT2213
1/2
3.5
30
JT2213H13A020
JT2213H13B020
JT2312
3/4
2.5
50
JT2312H13A020
JT2312H13B020
JT2313
3/4
3.5
30
JT2313H13A020
JT2313H13B020
JT2417
1
8
20
JT2417H13A020
JT2417H13B020
JT2517
1-1/4
8
20
JT2517H13A020
JT2517H13B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
75
JT2221H13A020
JT2221H13B020
JT2222
1/2
2.5
50
JT2222H13A020
JT2222H13B020
JT2223
1/2
3.5
30
JT2223H13A020
JT2223H13B020
JT2322
3/4
2.5
50
JT2322H13A020
JT2322H13B020
JT2323
3/4
3.5
30
JT2323H13A020
JT2323H13B020
JT2427
1
8
20
JT2427H13A020
JT2427H13B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT2343H13A020
JT2343H13B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
75
JS2211H14A020
JS2211H14B020
JS2212
1/2
2.5
50
JS2212H14A020
JS2212H14B020
JS2213
1/2
3.5
30
JS2213H14A020
JS2213H14B020
JS2312
3/4
2.5
50
JS2312H14A020
JS2312H14B020
JS2313
3/4
3.5
30
JS2313H14A020
JS2313H14B020
JS2417
1
8
20
JS2417H14A020
JS2417H14B020
JS2517
1-1/4
8
20
JS2517H14A020
JS2517H14B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
75
JS2221H14A020
JS2221H14B020
JS2222
1/2
2.5
50
JS2222H14A020
JS2222H14B020
JS2223
1/2
3.5
30
JS2223H14A020
JS2223H14B020
JS2322
3/4
2.5
50
JS2322H14A020
JS2322H14B020
JS2323
3/4
3.5
30
JS2323H14A020
JS2323H14B020
JS2427
1
8
20
JS2427H14A020
JS2427H14B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
30
JS2343H14A020
JS2343H14B020
Note: JH13-style actuators can only be used with JT series valves; JH14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH23A020 Standard Temperaure
JH24A020 High Temperature

120 VAC, 60 Hz
JH23B020 Standard Temperature
JH24B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
75
JT2211H23A020
JT2211H23B020
JT2212
1/2
2.5
50
JT2212H23A020
JT2212H23B020
JT2213
1/2
3.5
30
JT2213H23A020
JT2213H23B020
JT2312
3/4
2.5
50
JT2312H23A020
JT2312H23B020
JT2313
3/4
3.5
30
JT2313H23A020
JT2313H23B020
JT2417
1
8
20
JT2417H23A020
JT2417H23B020
JT2517
1-1/4
8
20
JT2517H23A020
JT2517H23B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
75
JT2221H23A020
JT2221H23B020
JT2222
1/2
2.5
50
JT2222H23A020
JT2222H23B020
JT2223
1/2
3.5
30
JT2223H23A020
JT2223H23B020
JT2322
3/4
2.5
50
JT2322H23A020
JT2322H23B020
JT2323
3/4
3.5
30
JT2323H23A020
JT2323H23B020
JT2427
1
8
20
JT2427H23A020
JT2427H23B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT2343H23A020
JT2343H23B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
75
JS2211H24A020
JS2211H24B020
JS2212
1/2
2.5
50
JS2212H24A020
JS2212H24B020
JS2213
1/2
3.5
30
JS2213H24A020
JS2213H24B020
JS2312
3/4
2.5
50
JS2312H24A020
JS2312H24B020
JS2313
3/4
3.5
30
JS2313H24A020
JS2313H24B020
JS2417
1
8
20
JS2417H24A020
JS2417H24B020
JS2517
1-1/4
8
20
JS2517H24A020
JS2517H24B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
75
JS2221H24A020
JS2221H24B020
JS2222
1/2
2.5
50
JS2222H24A020
JS2222H24B020
JS2223
1/2
3.5
30
JS2223H24A020
JS2223H24B020
JS2322
3/4
2.5
50
JS2322H24A020
JS2322H24B020
JS2323
3/4
3.5
30
JS2323H24A020
JS2323H24B020
JS2427
1
8
20
JS2427H24A020
JS2427H24B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
30
JS2343H24A020
JS2343H24B020
JS2343
3/4
3.5
Note: JH23-style actuators can only be used with JT series valves; JH24-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH13A020 Standard Temperature
JH14A020 High Temperature

120 VAC, 60 Hz
JH13B020 Standard Temperature
JH14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT3213
1/2
4
30
JT3213H13A020
JT3315
3/4
5
25
JT3315H13A020
JT3417
1
8
20
JT3417H13A020
JT3517
1-1/4
8
20
JT3517H13A020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT3223
1/2
4
30
JT3223H13A020
JT3325
3/4
5
25
JT3325H13A020
JT3427
1
8
20
JT3427H13A020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT3343H13A020
JT3343
3/4
4
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3213
1/2
4
30
JS3213H14A020
JS3315
3/4
5
25
JS3315H14A020
JS3417
1
8
20
JS3417H14A020
JS3517
1-1/4
8
20
JS3517H14A020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3223
1/2
4
30
JS3223H14A020
JS3325
3/4
5
25
JS3325H14A020
JS3427
1
8
20
JS3427H14A020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3343
3/4
4
30
JS3343H14A020

JT3213H13B020
JT3315H13B020
JT3417H13B020
JT3517H13B020
JT3223H13B020
JT3325H13B020
JT3427H13B020
JT3343H13B020
JS3213H14B020
JS3315H14B020
JS3417H14B020
JS3517H14B020
JS3223H14B020
JS3325H14B020
JS3427H14B020
JS3343H14B020

Note: JH13-style actuators can only be used with JT series valves; JH14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Contact customer service at:


1 (800) ASK JNSN
1 (800) 275 5676

2002 Johnson Controls, Inc.

P.O. Box 423, Milwaukee, WI 53201


www.johnsoncontrols.com

Printed in USA PUBL-3510

Ordering Guide

Two-Way Spring Closed,


High Closeoff

Z o n e Va l v e s

J SERIES

J Series Electric Zone Valve Assemblies


Two-Postion On/Off Control

J Series Electric Zone Valve Assemblies Two-Position On/Off Control

Provides economical control of hot or chilled water and


15 psig steam for fan coil, baseboard radiator, and VAV
reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk
(High Temperature) provides tight shutoff
PopTop Actuator snaps in place for easy removal
and assembly during installation
Product Bulletin LIT-977282

Provides economical control of hot or chilled water and 15 psig steam


for fan coil, baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High Temperature)
provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH13A020 Standard Temperature
JH14A020 High Temperature

Provides economical control of hot or chilled water for fan coil,


baseboard radiator, and VAV reheat applications
On/Off control from two-wire thermostat
Forged brass body 300 psig static pressure rating
Buna-N (Standard Temperature) or Nitrile Disk (High Temperature)
provides tight shutoff
PopTop Actuator snaps in place for easy removal and assembly
during installation
Product Bulletin LIT-977282

Actuator

Actuator

Actuator
Valve

Three-Way Spring Closed,


High Closeoff

Two-Way Spring Open,


High Closeoff

120 VAC, 60 Hz
JH13B020 Standard Temperature
JH14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
75
JT2211H13A020
JT2211H13B020
JT2212
1/2
2.5
50
JT2212H13A020
JT2212H13B020
JT2213
1/2
3.5
30
JT2213H13A020
JT2213H13B020
JT2312
3/4
2.5
50
JT2312H13A020
JT2312H13B020
JT2313
3/4
3.5
30
JT2313H13A020
JT2313H13B020
JT2417
1
8
20
JT2417H13A020
JT2417H13B020
JT2517
1-1/4
8
20
JT2517H13A020
JT2517H13B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
75
JT2221H13A020
JT2221H13B020
JT2222
1/2
2.5
50
JT2222H13A020
JT2222H13B020
JT2223
1/2
3.5
30
JT2223H13A020
JT2223H13B020
JT2322
3/4
2.5
50
JT2322H13A020
JT2322H13B020
JT2323
3/4
3.5
30
JT2323H13A020
JT2323H13B020
JT2427
1
8
20
JT2427H13A020
JT2427H13B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT2343H13A020
JT2343H13B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
75
JS2211H14A020
JS2211H14B020
JS2212
1/2
2.5
50
JS2212H14A020
JS2212H14B020
JS2213
1/2
3.5
30
JS2213H14A020
JS2213H14B020
JS2312
3/4
2.5
50
JS2312H14A020
JS2312H14B020
JS2313
3/4
3.5
30
JS2313H14A020
JS2313H14B020
JS2417
1
8
20
JS2417H14A020
JS2417H14B020
JS2517
1-1/4
8
20
JS2517H14A020
JS2517H14B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
75
JS2221H14A020
JS2221H14B020
JS2222
1/2
2.5
50
JS2222H14A020
JS2222H14B020
JS2223
1/2
3.5
30
JS2223H14A020
JS2223H14B020
JS2322
3/4
2.5
50
JS2322H14A020
JS2322H14B020
JS2323
3/4
3.5
30
JS2323H14A020
JS2323H14B020
JS2427
1
8
20
JS2427H14A020
JS2427H14B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2343
3/4
3.5
30
JS2343H14A020
JS2343H14B020
Note: JH13-style actuators can only be used with JT series valves; JH14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH23A020 Standard Temperaure
JH24A020 High Temperature

120 VAC, 60 Hz
JH23B020 Standard Temperature
JH24B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT2211
1/2
1
75
JT2211H23A020
JT2211H23B020
JT2212
1/2
2.5
50
JT2212H23A020
JT2212H23B020
JT2213
1/2
3.5
30
JT2213H23A020
JT2213H23B020
JT2312
3/4
2.5
50
JT2312H23A020
JT2312H23B020
JT2313
3/4
3.5
30
JT2313H23A020
JT2313H23B020
JT2417
1
8
20
JT2417H23A020
JT2417H23B020
JT2517
1-1/4
8
20
JT2517H23A020
JT2517H23B020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT2221
1/2
1
75
JT2221H23A020
JT2221H23B020
JT2222
1/2
2.5
50
JT2222H23A020
JT2222H23B020
JT2223
1/2
3.5
30
JT2223H23A020
JT2223H23B020
JT2322
3/4
2.5
50
JT2322H23A020
JT2322H23B020
JT2323
3/4
3.5
30
JT2323H23A020
JT2323H23B020
JT2427
1
8
20
JT2427H23A020
JT2427H23B020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT2343H23A020
JT2343H23B020
JT2343
3/4
3.5
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2211
1/2
1
75
JS2211H24A020
JS2211H24B020
JS2212
1/2
2.5
50
JS2212H24A020
JS2212H24B020
JS2213
1/2
3.5
30
JS2213H24A020
JS2213H24B020
JS2312
3/4
2.5
50
JS2312H24A020
JS2312H24B020
JS2313
3/4
3.5
30
JS2313H24A020
JS2313H24B020
JS2417
1
8
20
JS2417H24A020
JS2417H24B020
JS2517
1-1/4
8
20
JS2517H24A020
JS2517H24B020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
JS2221
1/2
1
75
JS2221H24A020
JS2221H24B020
JS2222
1/2
2.5
50
JS2222H24A020
JS2222H24B020
JS2223
1/2
3.5
30
JS2223H24A020
JS2223H24B020
JS2322
3/4
2.5
50
JS2322H24A020
JS2322H24B020
JS2323
3/4
3.5
30
JS2323H24A020
JS2323H24B020
JS2427
1
8
20
JS2427H24A020
JS2427H24B020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 15 psig Steam, 32 to 169F Ambient
30
JS2343H24A020
JS2343H24B020
JS2343
3/4
3.5
Note: JH23-style actuators can only be used with JT series valves; JH24-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Valve

Size,
inches

Cv

Closeoff

24 VAC, 60 Hz
JH13A020 Standard Temperature
JH14A020 High Temperature

120 VAC, 60 Hz
JH13B020 Standard Temperature
JH14B020 High Temperature

Sweat Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient


JT3213
1/2
4
30
JT3213H13A020
JT3315
3/4
5
25
JT3315H13A020
JT3417
1
8
20
JT3417H13A020
JT3517
1-1/4
8
20
JT3517H13A020
Threaded NPT Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
JT3223
1/2
4
30
JT3223H13A020
JT3325
3/4
5
25
JT3325H13A020
JT3427
1
8
20
JT3427H13A020
Inverted Flare Connections Standard Temperature: 32 to 200F Fluid Temperature, 32 to 104F Ambient
30
JT3343H13A020
JT3343
3/4
4
Sweat Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3213
1/2
4
30
JS3213H14A020
JS3315
3/4
5
25
JS3315H14A020
JS3417
1
8
20
JS3417H14A020
JS3517
1-1/4
8
20
JS3517H14A020
Threaded NPT Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3223
1/2
4
30
JS3223H14A020
JS3325
3/4
5
25
JS3325H14A020
JS3427
1
8
20
JS3427H14A020
Inverted Flare Connections High Temperature: 32 to 250F Fluid Temperature, 32 to 169F Ambient
JS3343
3/4
4
30
JS3343H14A020

JT3213H13B020
JT3315H13B020
JT3417H13B020
JT3517H13B020
JT3223H13B020
JT3325H13B020
JT3427H13B020
JT3343H13B020
JS3213H14B020
JS3315H14B020
JS3417H14B020
JS3517H14B020
JS3223H14B020
JS3325H14B020
JS3427H14B020
JS3343H14B020

Note: JH13-style actuators can only be used with JT series valves; JH14-style actuators can only be used with JS series valves.
Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Contact customer service at:


1 (800) ASK JNSN
1 (800) 275 5676

2002 Johnson Controls, Inc.

P.O. Box 423, Milwaukee, WI 53201


www.johnsoncontrols.com

Printed in USA PUBL-3510

Ordering Guide

J Series Electric Zone Valve Assemblies Modulating Control

JZ o nSERIES
e Va l v e s

Economical control of hot or chilled water


(up to 50% glycol) for fan coil, baseboard
radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Size,
inches

Cv

Closeoff

Three-Wire Floating
JT33A00T

Actuator

Closeoff
0 to 10 VDC Proportional
JP33A000

Economical control of hot or chilled water (up to 50% glycol) for


fan coil, baseboard radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Economical control of hot or chilled water (up to 50% glycol) for


fan coil, baseboard radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Actuator
Valve

Spring Return Open

Spring Return Closed

Non-Spring Return

Valve

Size,
inches

Cv

(Operating
/Power
Failure)

Three-Wire Floating
JT13A000

Actuator
0 to 10 VDC Proportional
JP13A000

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50 / 50
JM2211T13A000
JM2211P13A000
JM2212
1/2
2
50 / 20
JM2212T13A000
JM2212P13A000
JM2213
1/2
4
35 / 20
JM2213T13A000
JM2213P13A000
JM2312
3/4
2
50 / 20
JM2312T13A000
JM2312P13A000
JM2313
3/4
4
35 / 20
JM2313T13A000
JM2313P13A000
JM2317
3/4
7.5
35 / 15
JM2317T13A000
JM2317P13A000
JM2413
1
4
35 / 20
JM2413T13A000
JM2413P13A000
JM2417
1
8
35 / 15
JM2417T13A000
JM2417P13A000
JM2517
1-1/4
8
35 / 15
JM2517T13A000
JM2517P13A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50 / 50
JM2221T13A000
JM2221P13A000
JM2222
1/2
2
50 / 20
JM2222T13A000
JM2222P13A000
JM2223
1/2
4
35 / 20
JM2223T13A000
JM2223P13A000
JM2322
3/4
2
50 / 20
JM2322T13A000
JM2322P13A000
JM2323
3/4
4
35 / 20
JM2323T13A000
JM2323P13A000
JM2327
3/4
7.5
35 / 15
JM2327T13A000
JM2327P13A000
JM2427
1
8
35 / 15
JM2427T13A000
JM2427P13A000
Three-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3211
1/2
1
50 / 50
JM3211T13A000
JM3211P13A000
JM3212
1/2
2
50 / 20
JM3212T13A000
JM3212P13A000
JM3213
1/2
4
35 / 20
JM3213T13A000
JM3213P13A000
JM3312
3/4
2
50 / 20
JM3312T13A000
JM3312P13A000
JM3313
3/4
4
35 / 20
JM3313T13A000
JM3313P13A000
JM3317
3/4
7.5
35 / 15
JM3317T13A000
JM3317P13A000
JM3413
1
4
35 / 20
JM3413T13A000
JM3413P13A000
JM3417
1
8
35 / 15
JM3417T13A000
JM3417P13A000
JM3517
1-1/4
8
35 / 15
JM3517T13A000
JM3517P13A000
Three-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3221
1/2
1
50 / 50
JM3221T13A000
JM3221P13A000
JM3222
1/2
2
50 / 20
JM3222T13A000
JM3222P13A000
JM3223
1/2
4
35 / 20
JM3223T13A000
JM3223P13A000
JM3322
3/4
2
50 / 20
JM3322T13A000
JM3322P13A000
JM3323
3/4
4
35 / 20
JM3323T13A000
JM3323P13A000
JM3327
3/4
7.5
35 / 15
JM3327T13A000
JM3327P13A000
JM3427
1
8
35 / 15
JM3427T13A000
JM3427P13A000

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Size,
inches

Cv

Closeoff

Three-Wire Floating
JT23A000

0 to 10 VDC Proportional
JP23A000

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50
JM2211T23A000
JM2212
1/2
2
50
JM2212T23A000
JM2213
1/2
4
35
JM2213T23A000
JM2312
3/4
2
50
JM2312T23A000
JM2313
3/4
4
35
JM2313T23A000
JM2317
3/4
7.5
35
JM2317T23A000
JM2413
1
4
35
JM2413T23A000
JM2417
1
8
35
JM2417T23A000
JM2517
1-1/4
8
35
JM2517T23A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50
JM2221T23A000
JM2222
1/2
2
50
JM2222T23A000
JM2223
1/2
4
35
JM2223T23A000
JM2322
3/4
2
50
JM2322T23A000
JM2323
3/4
4
35
JM2323T23A000
JM2327
3/4
7.5
35
JM2327T23A000
JM2427
1
8
35
JM2427T23A000

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Contact customer service at:


1 (800) ASK JNSN
1 (800) 275 5676

JM2211P23A000
JM2212P23A000
JM2213P23A000
JM2312P23A000
JM2313P23A000
JM2317P23A000
JM2413P23A000
JM2417P23A000
JM2517P23A000
JM2221P23A000
JM2222P23A000
JM2223P23A000
JM2322P23A000
JM2323P23A000
JM2327P23A000
JM2427P23A000

Series Butterfly
Valves
JVFSeries
Electric
Zone
Valve Assemblies
Low
PressureControl
Pneumatic Actuated
Modulating

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50
JM2211T33A00T
JM2211P33A000
JM2212
1/2
2
50
JM2212T33A00T
JM2212P33A000
JM2213
1/2
4
35
JM2213T33A00T
JM2213P33A000
JM2312
3/4
2
50
JM2312T33A00T
JM2312P33A000
JM2313
3/4
4
35
JM2313T33A00T
JM2313P33A000
JM2317
3/4
7.5
35
JM2317T33A00T
JM2317P33A000
JM2413
1
4
35
JM2413T33A00T
JM2413P33A000
JM2417
1
8
35
JM2417T33A00T
JM2417P33A000
JM2517
1-1/4
8
35
JM2517T33A00T
JM2517P33A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50
JM2221T33A00T
JM2221P33A000
JM2222
1/2
2
50
JM2222T33A00T
JM2222P33A000
JM2223
1/2
4
35
JM2223T33A00T
JM2223P33A000
JM2322
3/4
2
50
JM2322T33A00T
JM2322P33A000
JM2323
3/4
4
35
JM2323T33A00T
JM2323P33A000
JM2327
3/4
7.5
35
JM2327T33A00T
JM2327P33A000
JM2427
1
8
35
JM2427T33A00T
JM2427P33A000
Three-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3211
1/2
1
50
JM3211T33A00T
JM3211P33A000
JM3212
1/2
2
50
JM3212T33A00T
JM3212P33A000
JM3213
1/2
4
35
JM3213T33A00T
JM3213P33A000
JM3312
3/4
2
50
JM3312T33A00T
JM3312P33A000
JM3313
3/4
4
35
JM3313T33A00T
JM3313P33A000
JM3317
3/4
7.5
35
JM3317T33A00T
JM3317P33A000
JM3413
1
4
35
JM3413T33A00T
JM3413P33A000
JM3417
1
8
35
JM3417T33A00T
JM3417P33A000
JM3517
1-1/4
8
35
JM3517T33A00T
JM3517P33A000
Three-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3221
1/2
1
50
JM3221T33A00T
JM3221P33A000
JM3222
1/2
2
50
JM3222T33A00T
JM3222P33A000
JM3223
1/2
4
35
JM3223T33A00T
JM3223P33A000
JM3322
3/4
2
50
JM3322T33A00T
JM3322P33A000
JM3323
3/4
4
35
JM3323T33A00T
JM3323P33A000
JM3327
3/4
7.5
35
JM3327T33A00T
JM3327P33A000
JM3427
1
8
35
JM3427T33A00T
JM3427P33A000

Valve

Ordering Guide

J Series Electric Zone Valve Assemblies Modulating Control

JZ o nSERIES
e Va l v e s

Economical control of hot or chilled water


(up to 50% glycol) for fan coil, baseboard
radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Size,
inches

Cv

Closeoff

Three-Wire Floating
JT33A00T

Actuator

Closeoff
0 to 10 VDC Proportional
JP33A000

Economical control of hot or chilled water (up to 50% glycol) for


fan coil, baseboard radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Economical control of hot or chilled water (up to 50% glycol) for


fan coil, baseboard radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Actuator
Valve

Spring Return Open

Spring Return Closed

Non-Spring Return

Valve

Size,
inches

Cv

(Operating
/Power
Failure)

Three-Wire Floating
JT13A000

Actuator
0 to 10 VDC Proportional
JP13A000

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50 / 50
JM2211T13A000
JM2211P13A000
JM2212
1/2
2
50 / 20
JM2212T13A000
JM2212P13A000
JM2213
1/2
4
35 / 20
JM2213T13A000
JM2213P13A000
JM2312
3/4
2
50 / 20
JM2312T13A000
JM2312P13A000
JM2313
3/4
4
35 / 20
JM2313T13A000
JM2313P13A000
JM2317
3/4
7.5
35 / 15
JM2317T13A000
JM2317P13A000
JM2413
1
4
35 / 20
JM2413T13A000
JM2413P13A000
JM2417
1
8
35 / 15
JM2417T13A000
JM2417P13A000
JM2517
1-1/4
8
35 / 15
JM2517T13A000
JM2517P13A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50 / 50
JM2221T13A000
JM2221P13A000
JM2222
1/2
2
50 / 20
JM2222T13A000
JM2222P13A000
JM2223
1/2
4
35 / 20
JM2223T13A000
JM2223P13A000
JM2322
3/4
2
50 / 20
JM2322T13A000
JM2322P13A000
JM2323
3/4
4
35 / 20
JM2323T13A000
JM2323P13A000
JM2327
3/4
7.5
35 / 15
JM2327T13A000
JM2327P13A000
JM2427
1
8
35 / 15
JM2427T13A000
JM2427P13A000
Three-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3211
1/2
1
50 / 50
JM3211T13A000
JM3211P13A000
JM3212
1/2
2
50 / 20
JM3212T13A000
JM3212P13A000
JM3213
1/2
4
35 / 20
JM3213T13A000
JM3213P13A000
JM3312
3/4
2
50 / 20
JM3312T13A000
JM3312P13A000
JM3313
3/4
4
35 / 20
JM3313T13A000
JM3313P13A000
JM3317
3/4
7.5
35 / 15
JM3317T13A000
JM3317P13A000
JM3413
1
4
35 / 20
JM3413T13A000
JM3413P13A000
JM3417
1
8
35 / 15
JM3417T13A000
JM3417P13A000
JM3517
1-1/4
8
35 / 15
JM3517T13A000
JM3517P13A000
Three-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3221
1/2
1
50 / 50
JM3221T13A000
JM3221P13A000
JM3222
1/2
2
50 / 20
JM3222T13A000
JM3222P13A000
JM3223
1/2
4
35 / 20
JM3223T13A000
JM3223P13A000
JM3322
3/4
2
50 / 20
JM3322T13A000
JM3322P13A000
JM3323
3/4
4
35 / 20
JM3323T13A000
JM3323P13A000
JM3327
3/4
7.5
35 / 15
JM3327T13A000
JM3327P13A000
JM3427
1
8
35 / 15
JM3427T13A000
JM3427P13A000

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Size,
inches

Cv

Closeoff

Three-Wire Floating
JT23A000

0 to 10 VDC Proportional
JP23A000

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50
JM2211T23A000
JM2212
1/2
2
50
JM2212T23A000
JM2213
1/2
4
35
JM2213T23A000
JM2312
3/4
2
50
JM2312T23A000
JM2313
3/4
4
35
JM2313T23A000
JM2317
3/4
7.5
35
JM2317T23A000
JM2413
1
4
35
JM2413T23A000
JM2417
1
8
35
JM2417T23A000
JM2517
1-1/4
8
35
JM2517T23A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50
JM2221T23A000
JM2222
1/2
2
50
JM2222T23A000
JM2223
1/2
4
35
JM2223T23A000
JM2322
3/4
2
50
JM2322T23A000
JM2323
3/4
4
35
JM2323T23A000
JM2327
3/4
7.5
35
JM2327T23A000
JM2427
1
8
35
JM2427T23A000

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Contact customer service at:


1 (800) ASK JNSN
1 (800) 275 5676

JM2211P23A000
JM2212P23A000
JM2213P23A000
JM2312P23A000
JM2313P23A000
JM2317P23A000
JM2413P23A000
JM2417P23A000
JM2517P23A000
JM2221P23A000
JM2222P23A000
JM2223P23A000
JM2322P23A000
JM2323P23A000
JM2327P23A000
JM2427P23A000

Series Butterfly
Valves
JVFSeries
Electric
Zone
Valve Assemblies
Low
PressureControl
Pneumatic Actuated
Modulating

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50
JM2211T33A00T
JM2211P33A000
JM2212
1/2
2
50
JM2212T33A00T
JM2212P33A000
JM2213
1/2
4
35
JM2213T33A00T
JM2213P33A000
JM2312
3/4
2
50
JM2312T33A00T
JM2312P33A000
JM2313
3/4
4
35
JM2313T33A00T
JM2313P33A000
JM2317
3/4
7.5
35
JM2317T33A00T
JM2317P33A000
JM2413
1
4
35
JM2413T33A00T
JM2413P33A000
JM2417
1
8
35
JM2417T33A00T
JM2417P33A000
JM2517
1-1/4
8
35
JM2517T33A00T
JM2517P33A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50
JM2221T33A00T
JM2221P33A000
JM2222
1/2
2
50
JM2222T33A00T
JM2222P33A000
JM2223
1/2
4
35
JM2223T33A00T
JM2223P33A000
JM2322
3/4
2
50
JM2322T33A00T
JM2322P33A000
JM2323
3/4
4
35
JM2323T33A00T
JM2323P33A000
JM2327
3/4
7.5
35
JM2327T33A00T
JM2327P33A000
JM2427
1
8
35
JM2427T33A00T
JM2427P33A000
Three-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3211
1/2
1
50
JM3211T33A00T
JM3211P33A000
JM3212
1/2
2
50
JM3212T33A00T
JM3212P33A000
JM3213
1/2
4
35
JM3213T33A00T
JM3213P33A000
JM3312
3/4
2
50
JM3312T33A00T
JM3312P33A000
JM3313
3/4
4
35
JM3313T33A00T
JM3313P33A000
JM3317
3/4
7.5
35
JM3317T33A00T
JM3317P33A000
JM3413
1
4
35
JM3413T33A00T
JM3413P33A000
JM3417
1
8
35
JM3417T33A00T
JM3417P33A000
JM3517
1-1/4
8
35
JM3517T33A00T
JM3517P33A000
Three-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3221
1/2
1
50
JM3221T33A00T
JM3221P33A000
JM3222
1/2
2
50
JM3222T33A00T
JM3222P33A000
JM3223
1/2
4
35
JM3223T33A00T
JM3223P33A000
JM3322
3/4
2
50
JM3322T33A00T
JM3322P33A000
JM3323
3/4
4
35
JM3323T33A00T
JM3323P33A000
JM3327
3/4
7.5
35
JM3327T33A00T
JM3327P33A000
JM3427
1
8
35
JM3427T33A00T
JM3427P33A000

Valve

Ordering Guide

J Series Electric Zone Valve Assemblies Modulating Control

JZ o nSERIES
e Va l v e s

Economical control of hot or chilled water


(up to 50% glycol) for fan coil, baseboard
radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Size,
inches

Cv

Closeoff

Three-Wire Floating
JT33A00T

Actuator

Closeoff
0 to 10 VDC Proportional
JP33A000

Economical control of hot or chilled water (up to 50% glycol) for


fan coil, baseboard radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Economical control of hot or chilled water (up to 50% glycol) for


fan coil, baseboard radiator, and VAV reheat applications
0 to 10 VDC proportional and three-wire floating control
32 to 200F (0 to 93C) fluid temperature rating
32 to 125F (0 to 52C) ambient temperature rating
300 psig static pressure rating
20 to 30 VAC, 50/60 Hz
Forged brass body
Product Bulletin LIT-977282

Actuator
Valve

Spring Return Open

Spring Return Closed

Non-Spring Return

Valve

Size,
inches

Cv

(Operating
/Power
Failure)

Three-Wire Floating
JT13A000

Actuator
0 to 10 VDC Proportional
JP13A000

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50 / 50
JM2211T13A000
JM2211P13A000
JM2212
1/2
2
50 / 20
JM2212T13A000
JM2212P13A000
JM2213
1/2
4
35 / 20
JM2213T13A000
JM2213P13A000
JM2312
3/4
2
50 / 20
JM2312T13A000
JM2312P13A000
JM2313
3/4
4
35 / 20
JM2313T13A000
JM2313P13A000
JM2317
3/4
7.5
35 / 15
JM2317T13A000
JM2317P13A000
JM2413
1
4
35 / 20
JM2413T13A000
JM2413P13A000
JM2417
1
8
35 / 15
JM2417T13A000
JM2417P13A000
JM2517
1-1/4
8
35 / 15
JM2517T13A000
JM2517P13A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50 / 50
JM2221T13A000
JM2221P13A000
JM2222
1/2
2
50 / 20
JM2222T13A000
JM2222P13A000
JM2223
1/2
4
35 / 20
JM2223T13A000
JM2223P13A000
JM2322
3/4
2
50 / 20
JM2322T13A000
JM2322P13A000
JM2323
3/4
4
35 / 20
JM2323T13A000
JM2323P13A000
JM2327
3/4
7.5
35 / 15
JM2327T13A000
JM2327P13A000
JM2427
1
8
35 / 15
JM2427T13A000
JM2427P13A000
Three-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3211
1/2
1
50 / 50
JM3211T13A000
JM3211P13A000
JM3212
1/2
2
50 / 20
JM3212T13A000
JM3212P13A000
JM3213
1/2
4
35 / 20
JM3213T13A000
JM3213P13A000
JM3312
3/4
2
50 / 20
JM3312T13A000
JM3312P13A000
JM3313
3/4
4
35 / 20
JM3313T13A000
JM3313P13A000
JM3317
3/4
7.5
35 / 15
JM3317T13A000
JM3317P13A000
JM3413
1
4
35 / 20
JM3413T13A000
JM3413P13A000
JM3417
1
8
35 / 15
JM3417T13A000
JM3417P13A000
JM3517
1-1/4
8
35 / 15
JM3517T13A000
JM3517P13A000
Three-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3221
1/2
1
50 / 50
JM3221T13A000
JM3221P13A000
JM3222
1/2
2
50 / 20
JM3222T13A000
JM3222P13A000
JM3223
1/2
4
35 / 20
JM3223T13A000
JM3223P13A000
JM3322
3/4
2
50 / 20
JM3322T13A000
JM3322P13A000
JM3323
3/4
4
35 / 20
JM3323T13A000
JM3323P13A000
JM3327
3/4
7.5
35 / 15
JM3327T13A000
JM3327P13A000
JM3427
1
8
35 / 15
JM3427T13A000
JM3427P13A000

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Size,
inches

Cv

Closeoff

Three-Wire Floating
JT23A000

0 to 10 VDC Proportional
JP23A000

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50
JM2211T23A000
JM2212
1/2
2
50
JM2212T23A000
JM2213
1/2
4
35
JM2213T23A000
JM2312
3/4
2
50
JM2312T23A000
JM2313
3/4
4
35
JM2313T23A000
JM2317
3/4
7.5
35
JM2317T23A000
JM2413
1
4
35
JM2413T23A000
JM2417
1
8
35
JM2417T23A000
JM2517
1-1/4
8
35
JM2517T23A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50
JM2221T23A000
JM2222
1/2
2
50
JM2222T23A000
JM2223
1/2
4
35
JM2223T23A000
JM2322
3/4
2
50
JM2322T23A000
JM2323
3/4
4
35
JM2323T23A000
JM2327
3/4
7.5
35
JM2327T23A000
JM2427
1
8
35
JM2427T23A000

Actuators and valve bodies can be ordered separately using the actuator and valve code numbers shown.

Contact customer service at:


1 (800) ASK JNSN
1 (800) 275 5676

JM2211P23A000
JM2212P23A000
JM2213P23A000
JM2312P23A000
JM2313P23A000
JM2317P23A000
JM2413P23A000
JM2417P23A000
JM2517P23A000
JM2221P23A000
JM2222P23A000
JM2223P23A000
JM2322P23A000
JM2323P23A000
JM2327P23A000
JM2427P23A000

Series Butterfly
Valves
JVFSeries
Electric
Zone
Valve Assemblies
Low
PressureControl
Pneumatic Actuated
Modulating

Two-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient


JM2211
1/2
1
50
JM2211T33A00T
JM2211P33A000
JM2212
1/2
2
50
JM2212T33A00T
JM2212P33A000
JM2213
1/2
4
35
JM2213T33A00T
JM2213P33A000
JM2312
3/4
2
50
JM2312T33A00T
JM2312P33A000
JM2313
3/4
4
35
JM2313T33A00T
JM2313P33A000
JM2317
3/4
7.5
35
JM2317T33A00T
JM2317P33A000
JM2413
1
4
35
JM2413T33A00T
JM2413P33A000
JM2417
1
8
35
JM2417T33A00T
JM2417P33A000
JM2517
1-1/4
8
35
JM2517T33A00T
JM2517P33A000
Two-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient
JM2221
1/2
1
50
JM2221T33A00T
JM2221P33A000
JM2222
1/2
2
50
JM2222T33A00T
JM2222P33A000
JM2223
1/2
4
35
JM2223T33A00T
JM2223P33A000
JM2322
3/4
2
50
JM2322T33A00T
JM2322P33A000
JM2323
3/4
4
35
JM2323T33A00T
JM2323P33A000
JM2327
3/4
7.5
35
JM2327T33A00T
JM2327P33A000
JM2427
1
8
35
JM2427T33A00T
JM2427P33A000
Three-Way Sweat Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3211
1/2
1
50
JM3211T33A00T
JM3211P33A000
JM3212
1/2
2
50
JM3212T33A00T
JM3212P33A000
JM3213
1/2
4
35
JM3213T33A00T
JM3213P33A000
JM3312
3/4
2
50
JM3312T33A00T
JM3312P33A000
JM3313
3/4
4
35
JM3313T33A00T
JM3313P33A000
JM3317
3/4
7.5
35
JM3317T33A00T
JM3317P33A000
JM3413
1
4
35
JM3413T33A00T
JM3413P33A000
JM3417
1
8
35
JM3417T33A00T
JM3417P33A000
JM3517
1-1/4
8
35
JM3517T33A00T
JM3517P33A000
Three-Way Threaded NPT Connections: 32 to 200F Fluid Temperature, 32 to 125F Ambient - Mixing Configuration Only
JM3221
1/2
1
50
JM3221T33A00T
JM3221P33A000
JM3222
1/2
2
50
JM3222T33A00T
JM3222P33A000
JM3223
1/2
4
35
JM3223T33A00T
JM3223P33A000
JM3322
3/4
2
50
JM3322T33A00T
JM3322P33A000
JM3323
3/4
4
35
JM3323T33A00T
JM3323P33A000
JM3327
3/4
7.5
35
JM3327T33A00T
JM3327P33A000
JM3427
1
8
35
JM3427T33A00T
JM3427P33A000

Valve

Sizing JM Series Water Valves

JS and JT Series Two-Position On/Off Valves

JS Series Two-Position On/Off Valves

To provide adequate valve authority for good control, the valve should be sized to provide the required GPM at a pressure drop of one
to two times the pressure drop across the coil at design flow.

Valves are normally sized to the pipe size with the largest Cv possible that will meet the closeoff requirements. The sum of the pressure
drop across the valve and the pressure drop across the coil at design flow must be less than the total pressure drop available between
the supply and the return.

Steam valves for On/Off service are normally sized to be the same as the pipe with the largest Cv available.
The table below provides the maximum Btu/H output for a given Cv and steam inlet pressure.

Solution: From the table below, a 2 Cv valve will provide 6 GPM


with a pressure drop across the valve of 9 psig. The 2 Cv valve
should be selected as the pressure drop across the valve (9 psig)
is between 1 and 2 times the pressure drop across the coil
(5 psig) at the required flow of 6 GPM.

Flow Rate in GPM (Gallons Per Minute)

Pressure
Drop
psig

1.0 Cv

2.0 Cv

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1.0
1.4
1.7
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.3
3.5
3.6
3.7
3.9
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5

2.0
2.8
3.5
4.0
4.5
4.9
5.3
5.7
6.0
6.3
6.6
6.9
7.2
7.5
7.7
8.0
8.2
8.5
8.7
8.9
9.2
9.4
9.6
9.8
10.0
10.2
10.4
10.6
10.8
11.0

4.0 Cv
4.0
5.7
6.9
8.0
8.9
9.8
10.6
11.3
12.0
12.6
13.3
13.9
14.4
15.0
15.5
16.0
16.5
17.0
17.4
17.9
18.3
18.8
19.2
19.6
20.0
20.4
20.8
21.2
21.5
21.9

Note: JM Series valves cannot be used with steam systems.

Example: A coil requires 6 GPM of chilled water at design conditions to provide rated cooling output. At 6 GPM, the pressure drop
across the coil is 5 psig. The total pressure drop between the supply and the return at the coil is 30 psig. 1/2" pipe is being used to
pipe the coil between the supply and the return.
Solution: A 2.5 Cv valve will supply 6.1 GPM at a
pressure drop of 6 psig. The 2.5 Cv valve has a
closeoff rating of 30 psig and therefore meets the
needs of this application.

JM Series Modulating Valve Sizing Table

Low Pressure Pneumatic Actuated

Sizing JS Series Steam Valves

JM Series Modulating Valves

Example: Coil requirements 6 GPM @ 5 psig pressure drop.


The valve should be selected to provide 6 GPM with a pressure
drop between 5 and 10 psig (1 to 2 times the pressure drop
across the coil).

SeriesElectric
Butterfly
Valves
JVFSeries
Zone
Valve Assemblies
VF Series Butterfly
Valve
VFModulating
Series
Butterfly
Valves
Low Pressure
Pneumatic Actuated
Control

Sizing JS and JT Series Water Valves

7.5 Cv

8.0 Cv

7.5
10.6
13.0
15.0
16.8
18.4
19.8
21.2
22.5
23.7
24.9
26.0
27.0
28.1
29.0
30.0
30.9
31.8
32.7
33.5
34.4
35.2
36.0
36.7
37.5
38.2
39.0
39.7
40.4
41.1

8.0
11.3
13.9
16.0
17.9
19.6
21.2
22.6
24.0
25.3
26.5
27.7
28.8
29.9
31.0
32.0
33.0
33.9
34.9
35.8
36.7
37.5
38.4
39.2
40.0
40.8
41.6
42.3
43.1
43.8

Two temperature ratings are available:


9.0
12.7
15.6
18.0
20.1
22.0
23.8
25.5
27.0
28.5
29.8
31.2
32.4
33.7
34.9
36.0
37.1
38.2
39.2
40.2
41.2
42.2
43.2
44.1
45.0
45.9
46.8
47.6
48.5
49.3

JT (standard temperature ratings) ambient


temperature 32 to 104F, fluid temperature
32 to 200F
JS (high temperature ratings) ambient
temperature 32 to 169F, fluid temperature
32 to 250F

JS and JT Series On/Off Valve Sizing Table


Flow Rate in GPM (Gallons Per Minute)

Pressure
Drop
psig

1.0 Cv

2.5 Cv

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1.0
1.4
1.7
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.3
3.5
3.6
3.7
3.9
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5

2.5
3.5
4.3
5.0
5.6
6.1
6.6
7.1
7.5
7.9
8.3
8.7
9.0
9.4
9.7
10.0
10.3
10.6
10.9
11.2
11.5
11.7
12.0
12.2
12.5
12.7
13.0
13.2
13.5
13.7

3.5 Cv
3.5
4.9
6.1
7.0
7.8
8.6
9.3
9.9
10.5
11.1
11.6
12.1
12.6
13.1
13.6
14.0
14.4
14.8
15.3
15.7
16.0
16.4
16.8
17.1
17.5
17.8
18.2
18.5
18.8
19.2

8.0 Cv
8.0
11.3
13.9
16.0
17.9
19.6
21.2
22.6
24.0
25.3
26.5
27.7
28.8
29.9
31.0
32.0
33.0
33.9
34.9
35.8
36.7
37.5
38.4
39.2
40.0
40.8
41.6
42.3
43.1
43.8

Steam Sizing Table (Maximum 15 psig) - Maximum Btu/H


Steam
Pressure
psig
1
2
3
4
5
6
7
8
9
10
11
12
15

1.0 Cv

2.5 Cv

3.5 Cv

8.0 Cv

11,310
16,470
20,710
24,560
28,110
31,550
34,810
38,020
41,140
44,230
47,250
50,220
59,070

28,280
41,180
51,760
61,390
70,270
78,870
87,020
95,060
102,840
110,570
118,120
125,540
147,670

39,600
57,660
72,470
85,940
98,380
110,410
121,830
133,080
143,980
154,790
165,360
175,760
206,740

90,510
131,780
165,650
196,440
224,880
252,370
278,470
304,180
329,090
353,810
377,970
401,730
472,550

Note: JT amd JM series valves cannot be used with steam systems.

2002 Johnson Controls, Inc.

P.O. Box 423, Milwaukee, WI 53201


www.johnsoncontrols.com

Printed in USA PUBL-3511

Sizing JM Series Water Valves

JS and JT Series Two-Position On/Off Valves

JS Series Two-Position On/Off Valves

To provide adequate valve authority for good control, the valve should be sized to provide the required GPM at a pressure drop of one
to two times the pressure drop across the coil at design flow.

Valves are normally sized to the pipe size with the largest Cv possible that will meet the closeoff requirements. The sum of the pressure
drop across the valve and the pressure drop across the coil at design flow must be less than the total pressure drop available between
the supply and the return.

Steam valves for On/Off service are normally sized to be the same as the pipe with the largest Cv available.
The table below provides the maximum Btu/H output for a given Cv and steam inlet pressure.

Solution: From the table below, a 2 Cv valve will provide 6 GPM


with a pressure drop across the valve of 9 psig. The 2 Cv valve
should be selected as the pressure drop across the valve (9 psig)
is between 1 and 2 times the pressure drop across the coil
(5 psig) at the required flow of 6 GPM.

Flow Rate in GPM (Gallons Per Minute)

Pressure
Drop
psig

1.0 Cv

2.0 Cv

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1.0
1.4
1.7
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.3
3.5
3.6
3.7
3.9
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5

2.0
2.8
3.5
4.0
4.5
4.9
5.3
5.7
6.0
6.3
6.6
6.9
7.2
7.5
7.7
8.0
8.2
8.5
8.7
8.9
9.2
9.4
9.6
9.8
10.0
10.2
10.4
10.6
10.8
11.0

4.0 Cv
4.0
5.7
6.9
8.0
8.9
9.8
10.6
11.3
12.0
12.6
13.3
13.9
14.4
15.0
15.5
16.0
16.5
17.0
17.4
17.9
18.3
18.8
19.2
19.6
20.0
20.4
20.8
21.2
21.5
21.9

Note: JM Series valves cannot be used with steam systems.

Example: A coil requires 6 GPM of chilled water at design conditions to provide rated cooling output. At 6 GPM, the pressure drop
across the coil is 5 psig. The total pressure drop between the supply and the return at the coil is 30 psig. 1/2" pipe is being used to
pipe the coil between the supply and the return.
Solution: A 2.5 Cv valve will supply 6.1 GPM at a
pressure drop of 6 psig. The 2.5 Cv valve has a
closeoff rating of 30 psig and therefore meets the
needs of this application.

JM Series Modulating Valve Sizing Table

Low Pressure Pneumatic Actuated

Sizing JS Series Steam Valves

JM Series Modulating Valves

Example: Coil requirements 6 GPM @ 5 psig pressure drop.


The valve should be selected to provide 6 GPM with a pressure
drop between 5 and 10 psig (1 to 2 times the pressure drop
across the coil).

SeriesElectric
Butterfly
Valves
JVFSeries
Zone
Valve Assemblies
VF Series Butterfly
Valve
VFModulating
Series
Butterfly
Valves
Low Pressure
Pneumatic Actuated
Control

Sizing JS and JT Series Water Valves

7.5 Cv

8.0 Cv

7.5
10.6
13.0
15.0
16.8
18.4
19.8
21.2
22.5
23.7
24.9
26.0
27.0
28.1
29.0
30.0
30.9
31.8
32.7
33.5
34.4
35.2
36.0
36.7
37.5
38.2
39.0
39.7
40.4
41.1

8.0
11.3
13.9
16.0
17.9
19.6
21.2
22.6
24.0
25.3
26.5
27.7
28.8
29.9
31.0
32.0
33.0
33.9
34.9
35.8
36.7
37.5
38.4
39.2
40.0
40.8
41.6
42.3
43.1
43.8

Two temperature ratings are available:


9.0
12.7
15.6
18.0
20.1
22.0
23.8
25.5
27.0
28.5
29.8
31.2
32.4
33.7
34.9
36.0
37.1
38.2
39.2
40.2
41.2
42.2
43.2
44.1
45.0
45.9
46.8
47.6
48.5
49.3

JT (standard temperature ratings) ambient


temperature 32 to 104F, fluid temperature
32 to 200F
JS (high temperature ratings) ambient
temperature 32 to 169F, fluid temperature
32 to 250F

JS and JT Series On/Off Valve Sizing Table


Flow Rate in GPM (Gallons Per Minute)

Pressure
Drop
psig

1.0 Cv

2.5 Cv

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1.0
1.4
1.7
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.3
3.5
3.6
3.7
3.9
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5

2.5
3.5
4.3
5.0
5.6
6.1
6.6
7.1
7.5
7.9
8.3
8.7
9.0
9.4
9.7
10.0
10.3
10.6
10.9
11.2
11.5
11.7
12.0
12.2
12.5
12.7
13.0
13.2
13.5
13.7

3.5 Cv
3.5
4.9
6.1
7.0
7.8
8.6
9.3
9.9
10.5
11.1
11.6
12.1
12.6
13.1
13.6
14.0
14.4
14.8
15.3
15.7
16.0
16.4
16.8
17.1
17.5
17.8
18.2
18.5
18.8
19.2

8.0 Cv
8.0
11.3
13.9
16.0
17.9
19.6
21.2
22.6
24.0
25.3
26.5
27.7
28.8
29.9
31.0
32.0
33.0
33.9
34.9
35.8
36.7
37.5
38.4
39.2
40.0
40.8
41.6
42.3
43.1
43.8

Steam Sizing Table (Maximum 15 psig) - Maximum Btu/H


Steam
Pressure
psig
1
2
3
4
5
6
7
8
9
10
11
12
15

1.0 Cv

2.5 Cv

3.5 Cv

8.0 Cv

11,310
16,470
20,710
24,560
28,110
31,550
34,810
38,020
41,140
44,230
47,250
50,220
59,070

28,280
41,180
51,760
61,390
70,270
78,870
87,020
95,060
102,840
110,570
118,120
125,540
147,670

39,600
57,660
72,470
85,940
98,380
110,410
121,830
133,080
143,980
154,790
165,360
175,760
206,740

90,510
131,780
165,650
196,440
224,880
252,370
278,470
304,180
329,090
353,810
377,970
401,730
472,550

Note: JT amd JM series valves cannot be used with steam systems.

2002 Johnson Controls, Inc.

P.O. Box 423, Milwaukee, WI 53201


www.johnsoncontrols.com

Printed in USA PUBL-3511

Sizing JM Series Water Valves

JS and JT Series Two-Position On/Off Valves

JS Series Two-Position On/Off Valves

To provide adequate valve authority for good control, the valve should be sized to provide the required GPM at a pressure drop of one
to two times the pressure drop across the coil at design flow.

Valves are normally sized to the pipe size with the largest Cv possible that will meet the closeoff requirements. The sum of the pressure
drop across the valve and the pressure drop across the coil at design flow must be less than the total pressure drop available between
the supply and the return.

Steam valves for On/Off service are normally sized to be the same as the pipe with the largest Cv available.
The table below provides the maximum Btu/H output for a given Cv and steam inlet pressure.

Solution: From the table below, a 2 Cv valve will provide 6 GPM


with a pressure drop across the valve of 9 psig. The 2 Cv valve
should be selected as the pressure drop across the valve (9 psig)
is between 1 and 2 times the pressure drop across the coil
(5 psig) at the required flow of 6 GPM.

Flow Rate in GPM (Gallons Per Minute)

Pressure
Drop
psig

1.0 Cv

2.0 Cv

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1.0
1.4
1.7
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.3
3.5
3.6
3.7
3.9
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5

2.0
2.8
3.5
4.0
4.5
4.9
5.3
5.7
6.0
6.3
6.6
6.9
7.2
7.5
7.7
8.0
8.2
8.5
8.7
8.9
9.2
9.4
9.6
9.8
10.0
10.2
10.4
10.6
10.8
11.0

4.0 Cv
4.0
5.7
6.9
8.0
8.9
9.8
10.6
11.3
12.0
12.6
13.3
13.9
14.4
15.0
15.5
16.0
16.5
17.0
17.4
17.9
18.3
18.8
19.2
19.6
20.0
20.4
20.8
21.2
21.5
21.9

Note: JM Series valves cannot be used with steam systems.

Example: A coil requires 6 GPM of chilled water at design conditions to provide rated cooling output. At 6 GPM, the pressure drop
across the coil is 5 psig. The total pressure drop between the supply and the return at the coil is 30 psig. 1/2" pipe is being used to
pipe the coil between the supply and the return.
Solution: A 2.5 Cv valve will supply 6.1 GPM at a
pressure drop of 6 psig. The 2.5 Cv valve has a
closeoff rating of 30 psig and therefore meets the
needs of this application.

JM Series Modulating Valve Sizing Table

Low Pressure Pneumatic Actuated

Sizing JS Series Steam Valves

JM Series Modulating Valves

Example: Coil requirements 6 GPM @ 5 psig pressure drop.


The valve should be selected to provide 6 GPM with a pressure
drop between 5 and 10 psig (1 to 2 times the pressure drop
across the coil).

SeriesElectric
Butterfly
Valves
JVFSeries
Zone
Valve Assemblies
VF Series Butterfly
Valve
VFModulating
Series
Butterfly
Valves
Low Pressure
Pneumatic Actuated
Control

Sizing JS and JT Series Water Valves

7.5 Cv

8.0 Cv

7.5
10.6
13.0
15.0
16.8
18.4
19.8
21.2
22.5
23.7
24.9
26.0
27.0
28.1
29.0
30.0
30.9
31.8
32.7
33.5
34.4
35.2
36.0
36.7
37.5
38.2
39.0
39.7
40.4
41.1

8.0
11.3
13.9
16.0
17.9
19.6
21.2
22.6
24.0
25.3
26.5
27.7
28.8
29.9
31.0
32.0
33.0
33.9
34.9
35.8
36.7
37.5
38.4
39.2
40.0
40.8
41.6
42.3
43.1
43.8

Two temperature ratings are available:


9.0
12.7
15.6
18.0
20.1
22.0
23.8
25.5
27.0
28.5
29.8
31.2
32.4
33.7
34.9
36.0
37.1
38.2
39.2
40.2
41.2
42.2
43.2
44.1
45.0
45.9
46.8
47.6
48.5
49.3

JT (standard temperature ratings) ambient


temperature 32 to 104F, fluid temperature
32 to 200F
JS (high temperature ratings) ambient
temperature 32 to 169F, fluid temperature
32 to 250F

JS and JT Series On/Off Valve Sizing Table


Flow Rate in GPM (Gallons Per Minute)

Pressure
Drop
psig

1.0 Cv

2.5 Cv

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

1.0
1.4
1.7
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.3
3.5
3.6
3.7
3.9
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5

2.5
3.5
4.3
5.0
5.6
6.1
6.6
7.1
7.5
7.9
8.3
8.7
9.0
9.4
9.7
10.0
10.3
10.6
10.9
11.2
11.5
11.7
12.0
12.2
12.5
12.7
13.0
13.2
13.5
13.7

3.5 Cv
3.5
4.9
6.1
7.0
7.8
8.6
9.3
9.9
10.5
11.1
11.6
12.1
12.6
13.1
13.6
14.0
14.4
14.8
15.3
15.7
16.0
16.4
16.8
17.1
17.5
17.8
18.2
18.5
18.8
19.2

8.0 Cv
8.0
11.3
13.9
16.0
17.9
19.6
21.2
22.6
24.0
25.3
26.5
27.7
28.8
29.9
31.0
32.0
33.0
33.9
34.9
35.8
36.7
37.5
38.4
39.2
40.0
40.8
41.6
42.3
43.1
43.8

Steam Sizing Table (Maximum 15 psig) - Maximum Btu/H


Steam
Pressure
psig
1
2
3
4
5
6
7
8
9
10
11
12
15

1.0 Cv

2.5 Cv

3.5 Cv

8.0 Cv

11,310
16,470
20,710
24,560
28,110
31,550
34,810
38,020
41,140
44,230
47,250
50,220
59,070

28,280
41,180
51,760
61,390
70,270
78,870
87,020
95,060
102,840
110,570
118,120
125,540
147,670

39,600
57,660
72,470
85,940
98,380
110,410
121,830
133,080
143,980
154,790
165,360
175,760
206,740

90,510
131,780
165,650
196,440
224,880
252,370
278,470
304,180
329,090
353,810
377,970
401,730
472,550

Note: JT amd JM series valves cannot be used with steam systems.

2002 Johnson Controls, Inc.

P.O. Box 423, Milwaukee, WI 53201


www.johnsoncontrols.com

Printed in USA PUBL-3511

Johnson Controls
BUILDING EFFICIENCY

Por Um Mundo Mais Confortvel, Seguro e Sustentvel

Self Contained Embassy BAX/BWX

Portflio HVAC
Split System para Dutos

Self Contained Embassy BAX/BWX

Split System para Dutos


Self Contained Embassy

Self Contained Embassy BAX/BWX

Self Contained Embassy


Condensao a Ar
Capacidades Disponveis:
BAX05 60.000 Btu/h (5 TR)
BAX07 90.000 Btu/h (7.5 TR)
BAX10 120.000 Btu/h (10 TR)
BAX12 150.000 Btu/h (12.5 TR)
BAX15 180.000 Btu/h (15 TR)
BAX22 270.000 Btu/h (22.5 TR)

Self Contained Embassy BAX/BWX

Self Contained Embassy


Condensao a gua
Capacidades Disponveis:
BWX05 60.000 Btu/h (5 TR)
BWX07 90.000 Btu/h (7.5 TR)
BWX10 120.000 Btu/h (10 TR)
BWX12 150.000 Btu/h (12.5 TR)
BWX15 180.000 Btu/h (15 TR)
BWX22 270.000 Btu/h (22.5 TR)

Self Contained Embassy BAX/BWX

Self Contained Embassy


Nomenclatura:

Self Contained Embassy BAX/BWX

Self Contained Embassy - BAX/BWX


Caractersticas Tcnicas:
- Fluido refrigerante: R22 ou R407c;
- Gabinete em chapa de ao galvanizado com pintura polister a p;
- Painel isolado com manta de polietileno expandido aluminizado com 10 mm de
espessura, garantindo bom isolamento trmico;
- A bandeja de dreno de condensado inclinada com sada lateral e revestida com
composto impermeabilizante e anti-corrosivo.

Self Contained Embassy BAX/BWX

Self Contained Embassy - BAX/BWX


Caractersticas Tcnicas:
- Ventilador:
Com ps voltadas para a frente do tipo Sirocco com as seguintes presses estticas
disponveis:
- 5 e 7.5 TR, 15 mmca;
- 10, 12.5, 15 e 22.5 TR, 20 mmca;.

Self Contained Embassy BAX/BWX

Self Contained Embassy - BAX/BWX


Caractersticas Tcnicas:
- Motor:
Motor eltrico trifsico de quatro plos, grau de proteo IP55 e isolamento classe B.

Self Contained Embassy BAX/BWX

Self Contained Embassy - BAX/BWX


Caractersticas Tcnicas:
- Fltro lavvel tipo tela de nylon classificao ABNT-G0.

10

Self Contained Embassy BAX/BWX

Self Contained Embassy - BAX/BWX


Caractersticas Tcnicas:
- Serpentina
Constitudas de 4 filas de tubos de cobre 3/8 expandidos contra aletas de
alumnio com espaamento de 13 aletas por polegada e cabeceira fabricada em ao
galvanizado minimizado de 0.95 mm de espessura.

11

Self Contained Embassy BAX/BWX

Self Contained Embassy - BAX/BWX


Compressor Scroll
- Alta eficincia;
- Refrigerante fluindo atravs do compressor;
- Grande volume livre na suco;
- Grande reservatrio de leo;
- Suco na parte inferior refrigerando 100% do
motor do compressor;
- Isolamento de vibrao e baixo nvel de rudo.

12

Self Contained Embassy BAX/BWX

Self Contained Embassy - BAX/BWX


Proteo:
- Pressostatos de alta e de baixa presso;
- Fusvel de comando;
- CLO;
Dispositivo de proteo contra ciclagem automtica do compressor, quando interrompido
por outros dispositivos de proteo.

- Comando 24 v.
Termostatos
- Eletrnico;

- Termostato microprocessado 7 dias (opcional);


- Termostato microprocessado 365 dias (opcional).

13

Self Contained Embassy BAX/BWX

Self Contained Embassy


Condensao a Ar

14

Self Contained Embassy BAX/BWX

Self Contained Embassy - REM


Nomenclatura

15

Self Contained Embassy BAX/BWX

Self Contained Embassy - REM


Caractersticas Tcnicas
- Unidade externa;
- Capacidade 5 e 7.5 TR;
- Fluido refrigerante R22;
- Serpentina com tratamento Gold-Tech anti-corroso e ao galvnica;
- Ventilador axial com acionamento direto e hlices de alumnio;
- Descarga horizontal;
- Compressor scroll;
- Visor de lquido com indicao de umidade;

- Tenses disponveis: 220/3/60Hz;


- Tenso de comando 24 V.

16

Self Contained Embassy BAX/BWX

Self Contained Embassy


Condensao a gua

17

Self Contained Embassy BAX/BWX

Self Contained Embassy


Condensador Shell & Tube
Condensador a gua Shell & Tube

18

Self Contained Embassy BAX/BWX

Self Contained Embassy


Opcionais
Opcionais Condensadoras a Ar
- Rel de seqncia e falta de fase;
- Capacitor para correo do fator de potncia ;
- Vlvula de servio de bloqueio nas linhas de suco, lquido e descarga.
Opcionais Evaporadora
- Filtro descartvel classificao ABNT : G3;
- Termostato microprocessado TEC para interligao em rede possibilitando monitorao e controle
via web.

19

Self Contained Embassy BAX/BWX

Self Contained Embassy


Combinaes - BAX+REM

20

Self Contained Embassy BAX/BWX

Self Contained Embassy


Combinaes

21

Self Contained Embassy BAX/BWX

EVAPORADORA

CONDENSADORA

BAX05

REM05

BAX07

REM07

BAX10

2 x REM05

BAX12

REM05 + REM07

BAX15

2 x REM07

BAX22

3 x REM07

Fotos Ilustrativas

SELF

Verso s frio
Condensao a ar com
condensador remoto ou gua
Compressor Scroll
Capacidade de 5 a 22,5 TR

CARACTERSTICAS
TCNICAS

SELF EMBAS SY
SELF CONTAINED CONDENSADOR A GUA

Compressor

TR
Alimentao (V--Hz)
Corrente Nominal (A)
Potncia Nominal (W)
Tipo
Quantidade

Nmero de Estgios
Nmero de Circuitos
Evaporador
Ventilador

Tipo
Tipo
Vazo de ar nominal (m3/h)
Presso Est. Disp. (mmca)
Motor Ventilador
CV
Condensador
Tipo
Vazo de gua nominal (m3/h)
Perda de carga nominal (mca)
Dimenses
Altura (mm)
Largura (mm)
Profundidade (mm)
Peso das unidades (srie Padro)**
(Kg)

BWX05
5
19,08/11,47
5770
1
1
1

3400
15
1
3,4
10
1758
1000
510
183

BWX07
7,5

BWX10
BWX12
BWX15
10
12,5
15
220 ou 380/3/60
25,37/15,23
38,47/23,13
43,47/26,15
46,37/27,95
8070
11540
13790
15340
Scroll - Hermtico
1
2
2
2
1
2
2
2
1
2
2
2
Aletas de Alumnio Corrugadas e Tubos de Cobre
Centrfugo Tipo Sirocco
5100
6800
8500
10200
15
20
20
20
2
2
3
3
T&T (Srie Padro)
5,2
6,9
8,6
10,3
12
11
12
12
1758
2022
2022
2022
1000
1195
1195
1195
510
700
700
700
232
307
377
401

BWX22
22,5
70,50/42,46
23410
3
2
3

14960
20
5
15,5
9
2022
1960
700
486

* Corrente e potncia incluindo os condensadores remotos.


** Considerando o peso das unidades em funcionamento: Peso da unidade + carga refrigerante de gs + condensadores de gua totalmente cheios.

SELF CONTAINED CONDENSADOR A AR REMOTO


Modelos
Capacidade Nominal
Dados Eltricos *

Compressor

TR
Alimentao (V--Hz)
Corrente Nominal (A)
Potncia Nominal (W)
Tipo
Quantidade

Nmeros de Estgios
Nmeros de Circuitos
Evaporador
Ventilador

Tipo
Tipo
Vazo de ar nominal (m3/h)
Presso Est. Disp. (mmca)
Motor Ventilador
CV
Dimenses
Altura (mm)
Largura (mm)
Profundidade (mm)
Peso das Unidades
(kg)
Condensador remoto na condio nominal

BAX05
5
21,08/13,47
6370
1
1
1

3400
15
1
1758
1000
510
165
1 REM05

BAX07
7,5

BAX10
BAX12
BAX15
10
12,5
15
220 ou 380/3/60
28,97/18,83
42,47/27,13
49,07/31,75
53,57/35,15
8892
12740
15212
16984
Scroll - Hermtico
1
2
2
2
1
2
2
2
1
2
2
2
Aletas de Alumnio Corrugadas e Tubos de Cobre
Centrfugo Tipo Sirocco
5100
6800
8500
10200
15
20
20
20
2
2
3
3
1758
2022
2022
2022
1000
1195
1195
1195
510
700
700
700
205
275
335
350
1 REM07
2 REM05
REM05 + REM07
2 REM07

BAX22
22,5
81,30/53,26
25876
3
2
3

14960
20
5
2022
1960
700
410
3 REM07

* Corrente e potncia incluindo os condensadores remotos.

CONDENSADOR A AR REMOTO
MODELOS
Dados eltricos

REM05
REM07
220-1-60
Alimentao ( V--Hz)
Potncia Nominal (Kw)
0,6
0,82
Corrente Nominal (A)
2
3,6
Condensador
Tipo Aletas de Alumnio Corrugado- tubos de cobre
Ventilador
Tipo
Axial
6800
10200
Vazo de ar nominal (m3/h)
Motor
CV
1/2
3/4
Dimenses
Altura (mm)
950
950
Largura (mm)
1025
1395
Profundidade (mm)
390
568
Peso das unidades embaladas
kg
79
117

FORM: U-COM002-BR (0706)


SUBSTITUI: U-COM002-BR (1204)

Unidade industrial So Paulo - Rua Joo Tibiri, 900 - So Paulo - SP - CEP: 05077-000 - Fone: (11) 3837 6700 - Fax: (11) 3837 6909
Unidade industrial Pinhais - Rua Tomazina, 125 - Condomnio Portal da Serra - Pinhais - PR - CEP: 83325-040 - Fone: (41) 3661 3407 - Fax: (41) 3661 3410
contate - [email protected] visite - www.yorkbrasil.com.br fale conosco - 0800 164 022

Obs: A York Brasil se reserva o direito de, a qualquer momento, alterar as informaes aqui contidas, sem prvio aviso, tendo em vista a atualizao do produto.

MODELOS
Capacidade Nominal
Dados Eltricos*

Guia de Especificao
Os condicionadores de ar tipo self contained BAX / BWX so projetados para instalaes
com insuflamento de ar atravs de sistema de dutos em aplicaes domstica, comercial e
industrial. As unidades devem possuir um, dois ou trs compressores hermticos com
circuitos de refrigerante independentes. Cada circuito de refrigerante composto por um
condensador (a ar ou a gua), um filtro secador, um visor de lquido, uma vlvula de
expanso termosttica, um distribuidor de lquido, um evaporador, vlvulas de servio na
linha de alta e na linha de lquido (srie padro) e na linha de suco (srie plus),
pressostatos de alta e baixa, tomadas de presso e um compressor. Para aplicaes com
condensao a gua, empregado um trocador tipo Casco e Tubo. Os BAX / BWX so
testados quanto estanqueidade, evacuados, desidratados, sendo as unidades BWX
fornecidas com a carga de refrigerante (R22 ou R407c) completa e as unidades BAX +
REM devero ser fornecidas pressurizadas com refrigerante (R22 ou R407c) e Nitrognio
respectivamente.

Gabinete
construdo integralmente em chapa de ao galvanizado com pintura polister a
p polimerizados em estufa a 180C, o que confere a toda a estrutura excelente resistncia
a corroso. Todos os painis so revestidos internamente com manta de polietileno
expandido de 10 mm de espessura no propagante. A bandeja de dreno de condensado
inclinada com sada lateral e revestida com composto impermeabilizante e anti-corrosivo.

Compressores
So compressores Scroll de alta eficincia protegidos internamente por sensores de
temperatura aliados a pressostatos de alta e baixa presso com rearme automtico,
controle anti-reciclagem e temporizao de partida, proporcionam a certeza que seu
equipamento apresentar um menor custo de manuteno.

Serpentinas dos evaporadores


Possuem 4 filas de tubos de cobre 3/8, expandidos contra aletas de alumnio de
espaamento de 13 aletas por polegada, com perfil que facilita a manuteno e limpeza,
sendo testados a uma presso de 420 psig.

Condensador a ar remoto
Possuem 2 filas de tubos de cobre de 3/8, expandidos contra aletas de alumnio com 14
aletas por polegadas, com subresfriador de liquido e sendo testadas quanto resistncia e
vazamentos a 420 psig.

Condensador a gua

O condensador do tipo Shell & Tube com um circuito de refrigerao para capacidades
de 5 e 7,5 TR, dois circuitos de refrigerao para capacidades de 10, 12,5 e 15 TR, trs
circuitos de refrigerao para capacidade de 22,5 TR e um circuito de gua.

Ventilador do evaporador
O ventilador do tipo centrfugo de dupla aspirao com ps voltadas para frente, estes
tem performance certificado pelo AMCA, e so selecionados para trabalhar em regies de
alta eficincia. Balanceados esttica e dinamicamente, os rotores apiam-se sobre
rolamentos, e so firmemente posicionados e alinhados por buchas cnicas, evitando
empenamento e desgaste do eixo. A transmisso feita por polia motora regulvel,
correia em V e polia volante.

Filtro de Ar
O elemento filtrante constitudo de tela de nylon lavvel, com classificao G0
instalada atrs das grelhas frontais antes da serpentina evaporadora.

Quadro Eltrico
Montado internamente na seo inferior do gabinete, de fcil acesso e possui todos os
elementos necessrios ao perfeito funcionamento do condicionador.

Circuito de refrigerao
Os Componentes do circuito frigorfico devero ser interligados por tubos de cobre sem
costura. O circuito dispoem de vlvulas de expanso termosttica, distribuidor de liquido,
pressostato de alta e baixa presso, vlvulas de servio e tomadas de presso.

Controle
O equipamento dever vir equipado com um controle eletrnico de simples ou duplo
estgios de refrigerao e aquecimento conforme o nmero de compressores para
unidades de 5 15 TR. Para unidade de 22,5 TR ou como opcional para as demais
unidades, pode ser usado o termostato microprocessado, modelo SZ1022YP, que dispe
de capacidade de programao para dois estgios de refrigerao e trs de aquecimento,
ou trs de refrigerao e dois de aquecimento. Quando utilizado em rede, o SZ1022YP
permite a formao de um anel de controle.

Localizao e reas Livres

A unidade dever ser projetada para a instalao numa superfcie nivelada e lisa que deve
ser capaz de suportar o peso da unidade. As unidades devero ser construdas para
operao ao abrigo do tempo e no aplicveis em atmosferas midas, corrosivas ou
explosivas. Em instalaes onde a unidade ou a torre de resfriamento possam ser expostas
a baixas temperaturas externas, a proteo anticongelamento dever ser de
responsabilidade do cliente. Na instalao, devem estar previstos drenos de gua,
ventilao e reas para servio, incluindo a remoo de compressor(es) e de condensador.

Consideraes Acsticas
Para assegurar uma instalao bem sucedida destas unidades, os compressores devero
ser fixados sobre isoladores de vibrao. Com dutos de ar de insuflamento e de retorno,
um colarinho flexvel deve ser instalado em campo, a fim de se evitar a transmisso de
rudo e vibrao.

Conexes de Dreno
Cada sada de condensado deve ter sua linha de dreno individual com um sifo com um
desnvel mnimo de 2. Linhas de dreno devero ser interligadas s tubulaes de
drenagem da construo. A linha de dreno deve ser isolada termicamente onde houver
risco de condensao externa de gua.

Interligaes Eltricas
As unidades devero ser fornecidas para uso em 220V/3/60Hz e o sistema de controle
dever incluir proteo contra sobrecarga no motor do evaporador por rel, sensores de
temperatura internos no motor do condensador e para o compressor sensores internos tipo
line break para corrente e temperatura, bem como pressostatos de alta e baixa. A
interligao eltrica deve estar de acordo com o ABNT NBR 5410.

Srie Plus
A srie plus de equipamentos dispem de filtro descartvel de manta sinttica
classificao ABNT:G3, Vlvula de servio de bloqueio nas linhas de suco, banco de
capacitores para correo do fator de potncia (0,92), rel de falta e inverso de fases e
para BAX serpentina do condensador com tratamento Gold-Tech.

Caractersticas Tcnicas
Evaporadoras
BAX05

Modelos

Vazo Nominal
Presso Esttica
Externa na Vazo Nominal
Tipo
Filtros de ar
Dimenses
Motor

BWX05

BAX07

60000
5
3400

Btu/h
TR
m/h

Capacidade Nominal

BWX07

BAX10

90000
7,5
5100

mmca

BWX10
120000
10
6800

BAX12

BWX12
150000
12,5
8500

15

BAX15

BWX15
180000
15
10200

20

809x466
1

mm
CV

825x720
2

962x762
2

1028x900
3

1028x900
3

Scroll Hermtico
2
3500

1
rpm
2,12

2,12

2x 2,12

3
2x 2,12

2x 2,12

3x 2,12

0,92
3/8

1,43
3/8

4
13
0,41
3/8

m
in

0,63
3/8

1
mm
mm
mm
in
in
in
in
in
kg

1758
1000
510

1758
1000
510

1758
1000
510

1758
1000
510

2022
1195
700

5/8
5/8
165

1 1/2
5/8 / 1/2
183

5/8
5/8
205

1 1/2
3/4 / 1/2
232

5/8
5/8
275

0,92
0,74
3/8
3/8
Tubos de cobre e aletas de alumnio
2
2
2022
2022
2022
1195
1195
1195
700
700
700
2x 3/4
1 1/2
2
5/8 / 1/2
5/8 / 1/2
5/8
5/8
307
335
377

2022
1195
700

2022
1195
700

2022
1195
700

2022
1195
700

5/8
5/8
350

2
3/4 / 1/2
401

5/8
5/8
410

2 1/2
1 3/4
486

Condensadoras
Modelos

REM05
60000
5
6800

Btu/h
TR
m/h

Capacidade Nominal
Vaso Nominal
Presso Esttica
Externa na Vazo Nominal
Nmero de circuitos
Motor

mmca
CV

Alimentao eltrica

Linha de Descarga
Linha de Lquido

Peso

REM07
90000
7,5
10200

1
1/2

1
3/4
220/1/60

V//Hz

Altura
Largura
Profundidade

mm
mm
mm
in
in
kg

950
1025
390
5/8
5/8
79

950
1395
568
5/8
5/8
117

Combinaes
Self Contained - Remoto
Evaporadora
Condensadora
Capacidade *
Consumo a 100% *
kw/TR *

TR
kw
Capacidade / circuito
Bitola
Comp. Equivalente
Bitola
Linha de Lquido
Comp. Equivalente
Desnvel mximo entre as unidades
Linha de Descarga

Tubulao**

TR
in
m
in
m
m

BAX05
REM05
5
6,97
1,39
5
3/4
15
5/8
30
10

BAX07
REM07
7,5
9,71
1,29
7,5
3/4
12
5/8
21
10

BAX10
BAX12
BAX15
BAX22
(2x) REM05 REM05+REM07 (2x) REM07 (3x) REM07
10
12,5
15
22,5
13,94
16,63
18,62
28,33
1,39
1,33
1,24
1,26
5
5 / 7,5
7,5
7,5
(2x) 3/4
(2x) 3/4
(2x) 3/4
(3x) 3/4
15
15 / 12
12
12
(2x) 5/8
(2x) 5/8
(2x) 5/8
(3x) 5/8
30
30 / 21
21
21
10
10
10
10

(*) Valores Nominais


(**) Comprimento equivalente calculado para bitola de tubulao recomendada. Para comprimentos equivalentes superiores, favor consultar a Eng. de Aplicao - So Paulo

Self Contained - Cond. a gua


Evaporadora
Capacidade *
Consumo a 100% *
kw/TR *
(*) Valores Nominais

TR
kw

2x 844x810
5

220/3/60 - 380/3/60 - 440/3/60

V//Hz

Tipo
Quantidade
Compressor
Rotao
Carga de leo por circuito
Nmero de filas
Aletas por polegadas
rea de Face
Serpentina
Dimetro dos tubos
Tipo
Nmero de circuitos
Altura
Dimenses Largura
Profundidade
Sada do dreno (Rosca BSP)
gua
Conexes Refrigerante E/S
Linha de descarga
Linha de lquido
Peso

Conexes

BWX22
270000
22,5
14960

G0 Lavvel

Alimentao eltrica

Dimenses

BAX22

BWX05
5
5,77
1,15

BWX07
7,5
8,07
1,08

BWX10
10
11,54
1,15

BWX12
12,5
13,79
1,10

BWX15
15
15,34
1,02

BWX22
22,5
23,41
1,04

CONDICIONADOR DE AR CENTRAL
Self Contained - BAX / BWX

REM

BAX/BWX

MANUAL DE INSTALAO, OPERAO E MANUTENO


Condicionador de Ar Central tipo Self Contained
Modelos BAX/BWX 05 a 22

...............................................

* Fotos Ilustrativas

......................................

Indice
Indice ...............................................................................................................................
Nomenclaturas ..................................................................................................................
Introduo ..........................................................................................................................

3
4
5

1. Segurana .....................................................................................................................
2. Recomendaes de Transporte .......................................................................................
3. Instalao .....................................................................................................................
3.1. Inspeo .............................................................................................................
3.2. Localizao e reas livres ....................................................................................
3.3. Consideraes Acsticas .....................................................................................
3.4. Conexes e Tubulaes de Refrigerante (BAX) ......................................................
3.5. Conexes e Tubulaes de gua (BWX) ...............................................................
3.6. Conexes de Dreno ............................................................................................
3.7. Instalao de Dutos de Insuflamento de Ar .............................................................
3.8. Interligaes Eltricas .........................................................................................

5
5
5
5
5
6
6
6
6
7
7

4. Instalao do Termostato ...............................................................................................

5. Operao .....................................................................................................................
5.1. Antes da Partida .................................................................................................
5.2. Modos de Operao .............................................................................................
5.3. Guia de Soluo de Problemas .............................................................................

8
8
8
9

6. Manuteno ..................................................................................................................
6.1. Alinhamento do Acionamento ..............................................................................
6.2. Ajuste da Rotao do Ventilador do Ar de Insuflamento ...........................................
6.3. Lubrificao dos Motores e Ventiladores ................................................................
6.4. Inspeo dos Filtros de Ar ....................................................................................
6.5. Condensadores a Ar ............................................................................................
6.6. Condensadores a gua ........................................................................................
6.7. Rotinas de Manuteno Preventiva .......................................................................

10
10
10
10
10
10
10
10

ANEXO I - Caractersticas Fsicas .....................................................................................


ANEXO II - Dados Dimensionais .........................................................................................
ANEXO III - Dados Eltricos ................................................................................................
ANEXO IV - Performance dos ventiladores ..........................................................................
ANEXO V - Ajuste do sub-resfriamento e superaquecimento ................................................
ANEXO VI - Espaos recomendados para instalao ..........................................................

12
13
15
16
17
18

......................................

Nomenclaturas
BWX

05

25

S
S - Srie Plus
em branco - Srie Padro

BWX - Condensao a gua


BAX - Condensao a ar remoto

Alimentao Eltrica (V / / Hz)


25 - 220/3/60
40 - 380/3/60

Capacidade Nominal (TR)


05 - 5TR
07 - 7,5TR
10 - 10TR
12 - 12,5TR
15 - 15TR
22 - 22,5TR

Verso
B - 2a gerao

REM

REM - Unidade condensadora

Capacidade Nominal (TR)


05 - 5TR
07 - 7,5TR

05

06

S
S - Srie Plus
em branco - Srie Padro
Alimentao Eltrica (V / / Hz)
06 - 220/1/60

Verso
A - 1a gerao

......................................

Introduo
Os condicionadores de ar tipo self contained BAX / BWX so
projetados para instalaes com insuflamento de ar atravs de
sistema de dutos em aplicaes domstica, comercial e industrial,
disponveis nas capacidades de 5 a 22,5 TRs.
As unidades possuem um, dois ou trs compressores
hermticos com circuitos de refrigerante independentes. Cada
circuito de refrigerante composto por um condensador (a ar ou
a gua), um filtro secador, um visor de lquido, uma vlvula de
expanso termosttica, um distribuidor de lquido, um evaporador,
vlvulas de servio na linha de alta e na linha de lquido (srie
padro) e na linha de suco (srie plus), pressostatos de alta e

1 - Segurana
Para maior confiabilidade de operao e validade da garantia,
este equipamento deve ser instalado e reparado por instalador
autorizado York. A instalao deve obedecer s normas aplicveis,
particularmente com relao parte eltrica (ponto de fora,
dimensionamento de cabos, seleo da chave seccionadora e
fusveis - disjuntor), mecnica (instalao, acesso para
manuteno, nvel de rudo), renovao e distribuio do ar.
Antes de iniciar os servios de manuteno, desligar a
alimentao eltrica e fixar um aviso de alerta na unidade, alm de
utilizar ferramental e equipamentos de proteo individual (EPI)
adequados.

baixa, tomadas de presso e um compressor. Para aplicaes


com condensao a gua, emprega-se um trocador tipo Tubo e
Tubo (srie padro) e tipo Casco e Tubo (srie plus).
Os BAX / BWX so testados quanto estanqueidade,
evacuados, desidratados, sendo as unidades BWX fornecidas com
a carga de refrigerante R-22 completa e as unidades BAX +REM
so fornecidas pressurizadas com refrigerante R-22 e Nitrognio
respectivamente.

3.2. Localizao e reas Livres


A unidade projetada para a instalao numa superfcie nivelada
e lisa que deve ser capaz de suportar o peso da unidade.
As unidades so construdas para operao ao abrigo do tempo
e no aplicveis em atmosferas midas, corrosivas ou explosivas.
Em instalaes onde a unidade ou a torre de resfriamento
possam ser expostas a baixas temperaturas externas, a proteo
anticongelamento de responsabilidade do cliente.
Na instalao, devem estar previstos drenos de gua, ventilao
e reas para servio, incluindo a remoo de compressor(es) e de
condensador. reas mnimas recomendadas so mostradas no
anexo VII.

2 - Recomendaes de transporte
Normalmente, a unidade pode ser movida para uma posio
utilizando um aparelho de iamento ou roletes (cilindros) e sob
nenhuma circunstncia deve ser empurrado sobre apenas a sua
embalagem. Os pallets no devem ser removidos at que a unidade
seja colocada na sua posio. Se a unidade for iada por um
guindaste ou uma talha, barras de proteo e enchimentos devem
ser utilizados para prevenir que as cordas, os cabos ou as correntes
causem possveis danos (fig. 1).
Realizar o transporte e o manuseio da unidade mantendo-a
em posio vertical; no inclinar (Veja anexo I quanto aos pesos
das unidades).

3 - Instalao
3.1. Inspeo
Assim que a unidade for recebida, deve-se inspecionar quanto
a algum dano que possa haver ocorrido durante o transporte. Se o
dano for evidente, deve-se discrimin-lo na nota de entrega da
transportadora e requerer uma inspeo por parte da mesma.
Danos ocorridos e no identificados imediatamente devem ser
reportados dentro de quinze dias aps o recebimento da mercadoria.
Verifique o equipamento com base na relao de cargas para
verificar se todos os itens foram enviados. Quaisquer faltas devem
ser anotadas na nota de emisso de mercadorias e reclamadas
imediatamente por escrito.
Verifique se as placas de identificao do equipamento esto
em perfeitas condies de leitura.

Figura 1 - Iamento

......................................

3.3. Consideraes Acsticas

3.5. Conexes e Tubulaes de gua (somente


para unidades BWX)

Com qualquer sistema mecnico, uma certa quantidade de


rudo e vibrao gerada. Para assegurar uma instalao bem
sucedida destas unidades, os compressores so fixados sobre
isoladores de vibrao.
Com dutos de ar de insuflamento e de retorno, um colarinho
flexvel deve ser instalado em campo, a fim de se evitar a
transmisso de rudo e vibrao.
Deve-se ter cuidado para isolar a unidade e as tubulaes das
paredes e do teto.
Boas prticas de isolamento e atenuao acstica devem ser
empregadas no projeto da casa de mquinas, dutos de ar,
tubulaes de refrigerante e unidades externas.

3.4. Conexes e Tubulaes de Refrigerante


(somente para unidades BAX)
As linhas de descarga e de lquido possuem pontos para
conexo no lado direito da unidade; opcionalmente, podero ser
esquerda. A localizao destes pontos, assim como suas bitolas
encontram-se no anexo II. Os pontos para conexo so providos
de vlvulas de servio.
A figura 2 mostra os desnveis mximos admissveis e outras
informaes para a execuo das tubulaes de refrigerante.

Linha de descarga

Linha de descarga

Evaporador
para o
condensador

5m

e compressor

Fig. 2
As bitolas recomendadas para as tubulaes esto nas tabelas
a seguir:

Tubulao da linha de lquido


Circuito
5 TR
7,5 TR

2. Vlvulas de servio para isolar a unidade do sistema de


tubulao durante os servios de manuteno.
3. Meios de manter a presso adequada de gua do sistema
(ex.: vlvula reguladora automtica).
4. Instalar indicadores de temperatura e presso na unidade
para auxiliar durante os servios e diagnstico de problemas.
5. Instalao de um filtro para remoo de partculas estranhas
da gua antes de entrar na bomba. Este filtro deve estar localizado
afastado o suficiente da suco da bomba para prevenir a cavitao
da unidade.

Tubulao de gua de condensao


As conexes para entrada e sada de gua de condensao
esto localizadas no lado direito da unidade com acesso pela tampa
lateral direita. possvel inverter o lado das conexes para o
esquerdo, caso for necessrio.
Para a localizao e bitolas dos furos na tampa, consultar o
anexo II.

3.6. Conexes de Dreno


Linha de
liquido

10 m

para o
condensador

Linha de lquido

1. Eliminadores de vibrao para reduzir a transmisso de rudos


e vibraes para a construo.

e compressor

Linha de
liquido

Evaporador

Todo o sistema de tubulaes deve ser instalado de acordo


com a regulamentao das normas locais.
Uma boa instalao deve incluir o seguinte:

Dimetro nominal da tubulao de cobre


1/2
5/8
3/4
Comprimento equivalente mximo (m)
15
30
#
6
21
30

As conexes para dreno esto localizadas na bandeja inferior:


h duas de cada lado, uma da bandeja do evaporador e outra da
bandeja inferior.
Cada sada de condensado deve ter sua linha de dreno individual
com um sifo que poder ser colocado em qualquer posio na
linha, desde que haja um desnvel mnimo de 2, como mostrado
na fig. 4. Instale as linhas de dreno apenas de um lado da unidade,
mantendo fechadas as conexes do lado oposto.
Para garantir a sada de condensado pelo lado escolhido da
unidade, recomenda-se manter um desnvel de 5 a 10mm.
Linhas de dreno devero ser interligadas s tubulaes de
drenagem da construo.
A linha de dreno deve ser isolada termicamente onde houver
risco de condensao externa de gua.

Tubulao da linha de descarga


Linha de descarga
Circuito
5 TR
7,5 TR

Dimetro nominal da tubulao de cobre


3/4
7/8
1 1/8
Comprimento equivalente mximo (m)
18
30
#
9
15
30

2 min
Conexo da unidade
de condensao
Sifo
As linhas horizontais tem que estar
na direo da sada de dreno

Fig. 4 - Sifo do Dreno de Condensado

......................................

3.7. Instalao de Dutos de Insuflamento de Ar

3.8. Interligaes Eltricas

A unidade interna BAX/BWX fornecida para a instalao em


redes de duto de insuflamento. Os dutos devero ser
dimensionados e executados conforme as normas ABNT para a
distribuio do ar com o menor rudo e consumo de energia. Os
dutos devero ser isolados para reduzir ganhos de calor e evitar a
condensao externa. O isolamento deve incluir uma barreira contra
o vapor para prevenir a absoro de umidade. Em instalaes de
dutos externos, prever proteo contra os efeitos do tempo.
O acoplamento do duto unidade dever ser feito por elemento
flexvel para reduzir a transmisso de vibrao.
O ajuste da vazo de ar em funo da perda de carga dos dutos
feito pelo ajuste da rotao do ventilador atravs de polia regulvel.

Geral
As unidades so fornecidas para uso em 220V ou 380V/3/
60Hz e o sistema de controle inclui proteo contra sobrecarga no
motor do evaporador por rel, sensores de temperatura internos
no motor do condensador e para o compressor sensores internos
tipo line break para corrente e temperatura, bem como
pressostatos de alta e baixa.

Dados eltricos
A interligao eltrica deve estar de acordo com o ABNT NBR
5410.
Uma chave seccionadora com fusveis ou um disjuntor
termomagntico deve ser utilizado num circuito separado do painel
de fora. Este dispositivo deve estar perto da unidade para
convenincia quando em manuteno. Os pontos de conexo de
fora encontram-se do lado direito da unidade.
Diagramas eltricos de comando e fora so mostrados no
anexo IV. Os dados eltricos so mostrados no anexo III.
NOTA : Os diagramas eltricos esto sujeitos a alteraes
sem prvio aviso.

4 - Instalao do Termostato
Existem 3 opes de termostatos que podem ser fornecidos para comandar os equipamentos. Abaixo segue uma tabela com as
principais caractersticas de cada modelo:
PRINCIPAIS CARACTERSTICAS DOS TERMOSTATOS
Cdigo

Tenso de

Nmero Mximo

Tipo de

Programao

Comunicao

York

Alimentao

de Estgios

Aquecimento

Horria

em Rede

025B48006 000

025B48006 000

24V

SZ1022YP

025 00062 000

24V

resistncia eltrica

p/ 7 dias

RS485

SZ1041YP

025 00063 000

24V

resistncia eltrica

p/ 365 dias

RS485

Cdigo

Obs. Para obter detalhes sobre as caractersticas, a instalao e


a programao dos termostatos SZ, consultar o manual de
instalao form: C-IOM002-BR; Maiores informaes sobre a
ligao em rede dos termostatos podem ser encontradas no
manual tcnico form: C-TEC001-BR.
Instale o termostato no ambiente que ser condicionado, em uma
rea de boa circulao de ar e a uma altura de aproximadamente
1,5m acima do piso. Evite lugares que possam afetar o termostato,
como:

Em pontos mortos atrs de portas, cantos e frestas;

Prximos ao insuflamento de ar;

Chamins e dutos de ar;

Prximos a janelas ou lugares com incidncia de raios


solares.

no possui

O termostato deve ser ligado na rgua de bornes do quadro eltrico


da unidade interna utilizando cabos de cobre flexveis com bitola
mnima de 1,5 mm e com comprimento mximo de 30m. Evite
que os cabos de interligao sejam instalados prximos ou no
mesmo eletroduto do circuito de fora. Consulte os esquemas
eltricos no ANEXO IV e ANEXO V para maiores detalhes da
interligao.

......................................

5 - Operao
5.1. Antes da Partida
1. Visualmente verifique a fiao de alimentao de fora quanto
ao dimensionamento e especificao. Deve estar de acordo com
as normas ABNT e/ou locais, bem como o ponto de fora do
equipamento.
2. Verifique se a alimentao de energia eltrica est protegida
por chave seccionadora e fusveis.

5.2.

Partida Inicial

Depois do operador ter se familiarizado com a seqncia de


operao da unidade e todas as verificaes realizadas, a unidade
pode ser colocada em operao. Proceda como se segue:
1. Energize a bomba de gua de resfriamento e os ventiladores da
torre (somente unidades BWX).
2. Coloque a chave do ventilador na posio ON.

3. Verifique se a fiao de campo compatvel com os


requerimentos de fora do ponto de alimentao da unidade.
4. Nos modelos BAX faa vcuo na interligao com a unidade
condensadora. Este dever ser feito por dois pontos, um do lado
de alta outro do lado de baixa presso, com conexes e mangueiras
de no mnimo dimetro de 3/8 pol, at atingir no mnimo 300mmHg,
o teste de vazamento ou de qualidade do vcuo feito pelo
fechamento da bomba de vcuo e a leitura no poder aumentar
de 200mmHg aps 15 minutos. O sensor de vcuo dever estar
instalado na mquina, afastado do ponto de tomada do vcuo.

3. Verifique a vazo de ar comparando-a de projeto. Ajuste se


necessrio conforme tabela.
4. Ligue o compressor. Nas unidades BAX certifique-se que os
ventiladores do condensador tambm foram ligados.
5. Caso existam condies adversas ou rudos anormais, desligue
a unidade e investigue a causa. Caso contrrio, continue a
operao.
6. Preencha a ficha tcnica de partida com todos os valores.

5. Os equipamentos so entregues com carga de refrigerante


nos modelos BWX, entretanto nos modelos BAX+REM necessrio
completar a carga de refrigerante conforme informado no ANEXO
VI. Esta operao deve ser feita sempre com refrigerante gasoso,
pela linha de suco, atravs da tomada de presso apropriada.
A carga de refrigerante ser considerada completa quando os
valores de superaquecimento e sub-resfriamento estiverem dentro
das faixas recomendadas e sem borbulhas no visor.

7. Ajuste o termostato para valor de projeto.


8. Orientao e treinamento do usurio final.

6. Verifique a unidade visualmente quanto a vazamentos no


circuito de refrigerante.
7. Verifique o alinhamento das polias usando o mtodo dos
quatro pontos antes de ajustar a tenso das correia (veja item 5.1
quanto ao alinhamento das polias e tenso da correia).
8. Verifique o alinhamento do ventilador dentro do caracol ao
gir-lo manualmente. Se algum atrito ocorrer, faa as correes
necessrias.
9. Verifique se o filtro de ar est perfeitamente colocado. Para
isto, retire as grelhas de retorno. No opere a unidade sem o filtro
de ar.
10. Instale todos painis aps a inspeo interna da unidade.
11. Verifique se todas as tubulaes tais como a de gua de
resfriamento e de dreno esto prontas e testadas. Os sifes de
dreno devem estar instalados.
12. Verifique se as bombas de gua funcionam corretamente e
as vazes foram ajustadas.
13. Verifique se as vlvulas de servio esto abertas para a
operao apropriada.
14. Certifique-se de que os ventiladores da torre esto ligados
corretamente e que os ventiladores esto girando no sentido
correto.

......................................

5 - Operao (continuao)
5.3. Guia de Soluo de Problemas
PROBLEMA

CAUSA PROVVEL
1. Compressor defeituoso ou falta de compresso.
2. Temperatura de entrada do ar no evaporador muito alta.
3. Evaporador ou condensador incrustado.
4. Baixa carga de refrigerante.
5. Vlvula de expanso termosttica desregulada ou com
defeito.
6. Vazo incorreta de ar no evaporador.
7. Termostato no operando corretamente.

Falta
de
resfriamento

AO
1. Verificar a presso de descarga de acordo com a compresso.
Inspecionar o compressor e substitu-lo, se necessrio.
2. Inspecionar a instalao quanto a infiltraes e vazamentos de
ar.
3. Inspecionar e limpar.
4. Reparar os vazamentos de refrigerante e completar a carga.
5. Ajustar o superaquecimento (anexo VI) ou substituir o componente
de alimentao.
6. Determinar a vazo e ajustar a tenso da correia.
7. Inspecionar o termostato e substitu-lo, se necessrio.

A. Devido ao pressostato de baixa


1. Vazo reduzida de ar no evaporador.
2. Baixa carga de refrigerante.
3. Capilar da vlvula de expanso quebrado.
4. Linha de refrigerante restringida.
5. Pressostato de baixa com defeito ou com ajuste incorreto.

1. Inspecionar a superfcie e limpar. Verificar o acionamento do


ventilador do evaporador.
2. Reparar os vazamentos de refrigerante e completar a carga.
3. Substituir a cabea da vlvula.
4. Determinar a causa da restrio e reparar.
5. Substituir.

B. Devido ao pressostato de alta


Desarme
de
compressor(es)

1. Ar no sistema de refrigerante.
2. Excesso de refrigerante.
3. Pressostato de alta com defeito ou com ajuste incorreto.

1. Re-evacuar o sistema de refrigerante e colocar uma nova carga.


2. Purgar o excesso de refrigerante.
3. Substituir.

C. Devido proteo interna


1. Sobrecorrente do compressor .

Rudo excessivo
quando o
ventilador parte.

2. Presso de descarga excessiva.


3. Superaquecimento do compressor devido baixa carga de
refrigerante.
4. Motor do compressor com um enrolamento em curto circuito.

1. Verificar a alimentao eltrica, contatoras, interligaes eltricas


e reparar a falha.
2. Veja a seo B acima.
3. Verificar a carga de refrigerante. Reparar os a vazamentos e
completar a carga, se necessrio.
4. Substituir o compressor.

1. Polias desalinhadas.
2. Tenso da correia incorreta.

1. Realinhar o conjunto (mtodo dos quatro pontos).


2. Reajustar a tenso da correia.

Nota: Esta condio de servio deve ser apenas atendida por pessoal qualificado. Contactar o seu representante York mais prximo.

......................................

6 - Manuteno
6.1. Alinhamento do Acionamento

6.4. Inspeo dos Filtros de Ar

O alinhamento das polias do sistema de ventilao feito pelo


mtodo dos quatro pontos que consiste em verificar o paralelismo
entre a polia do ventilador e a do motor, desde que os seus eixos
tambm estejam paralelos.
1. Encoste uma rgua em ambas as polias. A rgua deve manter
contato com as extremidades das duas polias ao mesmo tempo
(fig.5).
2. Se for necessrio realinhar, libere a polia do ventilador,
permitindo que ela se mova ao longo do eixo.
Polia do
ventilador

A rgua tem que estar


paralela s polias
Parafuso de
fixao

Polia do
ventilador

Parte mvel

Parafuso de
ajuste
Rgua

Polia do
motor
Polia do
motor
Alinhado

No alinhado

Parte fixa

Alinhamento incorreto

Fig. 5 - Ajuste das Polias


3. Alinhe-a com a polia do motor utilizando a rgua e fixe-a ao
eixo do ventilador novamente.

Ajuste da tenso da correia


Para o ajuste da tenso na(s) correia(s) afrouxe os parafusos
de fixao do motor na sua base de maneira que no soltem.
Com o motor deslizando sobre sua base, movimente-o at
alcanar a tenso adequada na(s) correia(s), ou seja, uma deflexo
de 15 a 20 mm para uma fora de 4 Kg aplicada no centro da
extenso da correia.
Aperte os parafusos de fixao do motor na sua base aps o
ajuste da tenso.

6.2. Ajuste da Rotao do Ventilador do Ar de


Insuflamento
A velocidade de rotao (RPM) do ventilador de ar de
insuflamento depender da vazo requerida (CFM), dos acessrios
da unidade e das resistncias estticas dos sistemas de dutos de
ar de insuflamento e de retorno. Com estas informaes, a RPM
para o ventilador de insuflamento de ar pode ser determinado com
base nas curvas de performance do ventilador.
Se houver necessidade de alterao na RPM do ventilador,
afrouxe os parafusos de fixao do motor base para liberar a
correia. Ento, aproxime a parte mvel da polia regulvel em direo
parte fixa para aumentar a RPM ou vice-versa para diminu-la.
Depois que o motor do ventilador do ar de insuflamento estiver
operando, ajuste os sistemas de dutos (insuflamento e retorno)
para balancear a distribuio de ar atravs do espao condicionado.

6.3. Lubrificao dos Motores e Ventiladores


No necessria a lubrificao dos motores e ventiladores por
possurem rolamentos com lubrificao permanente.

10

Os filtros de ar, instalados atrs das grelhas frontais e antes da


serpentina evaporadora, devem ser inspecionados e limpos
regularmente (ver Rotinas de Manuteno), no podendo a unidade
operar sem eles.

6.5. Condensadores a Ar
A limpeza da serpentina deve ser feita com escovas macias, ar
comprimido ou aspirador de p. Para a correo de possveis
amassamentos, utilize um pente de aletas.

6.6. Condensadores a gua


Verifique atentamente o sistema para certificar-se que a
incrustao est realmente causando o problema. A alta presso
de condensao por si s no indica que o condensador est
incrustado.
A operao correta das torres de resfriamento aumentar o
intervalo entre limpezas consideravelmente. A taxa de reposio
de gua da torre deve ser verificada freqentemente. Se uma torre
for operada com insuficiente gua de compensao, a
concentrao mineral resultante na gua pode causar uma grande
e rpida incrustao nos tubos do condensador. Esta condio
necessitar limpeza freqente e poder conduzir uma corroso
severa.
Aditivos qumicos, incluindo aqueles para evitar algas e
organismos vivos, devem ser fornecidos por um fornecedor confivel
e utilizados especificamente de acordo com as instrues.
As seguintes possibilidades devem ser sempre verificadas
antes de se proceder com a limpeza:
1. Excesso de refrigerante;
2. Ar no sistema ou medidas erradas de presso de
condensao (verifique as presses comparando s tabelas de
vapor);
3. Vlvula reguladora de gua incorretamente ajustada ou
defeituosa (verifique o seu ajuste e a sua operao);
4. Altas temperaturas de entrada de gua de condensao
(verifique o ventilador da torre e o sistema).
Em condensadores a gua tipo Casco e Tubo, para limpeza
retire as tampas do condensador e proceda com a remoo de
incrustaes utilizando escovas de ao apropriadas para limpeza
interna dos tubos.
Em condensadores a gua tipo Tubo e Tubo, para sua limpeza
utilize uma soluo qumica diluda em gua e aplicada no sistema
com bomba dgua em contra fluxo at a eliminao total das
incrustaes, sendo imprescindvel a retirada.

6.7. Rotinas de Manuteno Preventiva


Na partida inicial e periodicamente durante a operao, ser
necessrio executar determinados servios de rotina para
assegurar que a unidade funcione corretamente.
Os procedimentos de manuteno preventiva devem obedecer
a norma NBR13971 e demais cdigos tcnicos aplicveis.

......................................

6 - Manuteno (continuao)
A manuteno preventiva deve incluir as seguintes rotinas:
FREQNCIA
TEM

ROTINAS DE MANUTENO

Inspecionar e limpar o filtro de ar lavvel semanalmente, para a srie Padro de equipamento.


Inspecione mensalmente o filtro de ar descartvel para a srie Plus de equipamento,
verificando mensalmente a necessidade da troca.
Medir as temperaturas e presses de operao, verificando e ajustando o
superaquecimento e o sub-resfriamento (anexo VI).
Medir a tenso e a corrente do(s) compressor(es).
Verificar os desbalanceamentos de tenso e corrente.
Verificar o aperto dos bornes e das conexes eltricas.
Limpar o painel de fora/controle.
Verificar a operao de todos os dispositivos de controle e de segurana.
Verificar a vlvula de expanso quanto correta operao.
Verificar a tenso e o desgaste da correia e apertar ou substituir, se necessrio.
Verificar o alinhamento das polias.
Medir a tenso e a corrente do motor do ventilador.
Verificar os rolamentos.
Inspecionar a unidade quanto a rudos e vibraes anormais.
Inspecionar a unidade quanto a vazamentos.
Inspecionar o isolamento trmico da unidade.
Limpar a serpentina e a bandeja do evaporador, se necessrio.
Limpar a serpentina e a bandeja do condensador, se necessrio (unidades BAX).
Limpar o condensador a gua, se necessrio (Ver recomendaes anteriores).
Verificar os drenos de condensado e limp-los, se necessrio.
Eliminar os pontos de ferrugem da unidade.
Limpar toda a unidade.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

BIM

SEM

ANUAL

......................................

11

Anexo I - Caractersticas Fsicas


05

Caractersticas Gerais
Capacidade Nominal (TR)
Alimentao de fora (V//Hz)
Alimentao de comando (V//Hz)
N. de circuitos frigorgenos / N. de estgios
Fludo refrigerante
Carga de HCFC-22 (Kg)*
Peso da unidade srie Padro (Kg)**
Peso da unidade srie Plus (Kg)**
Dreno N. - Diam. Tipo
C
Tipo
o
Quantidade
m
p
Rotao (rpm)
r
Carga de leo por circuito (1)
e
s.
leo recomendado
A
rea de face (m2)
E
l
N. de filas
e
t
Aletas por polegada
v
a
Tipo
d
N. de circuitos
o
a
Centrfugo tipo Siroco
V
e
Caractersticas construtivas
p
n
Vazo nominal (m3/h)
t
Faixa de presso disponvel
o
i
l
na vazo nominal (mmca)
a
r
Faixa de vazo (m3/h)
d
o
Rotao (rpm) na vazo nom.
r
a
e P.E.D. mxima
M
Quantidade
o
d
t
Carcaa N de plos
o
Potncia (CV)
r
o
Tm
Correia V tipo
r i
Diam. Polia ventilador (mm)
a s
r
n s
Diam. Polia motor (mm)
s
- o
N de voltas por regulagem
Tipo
Srie do equipamento

Vazo de gua nom. (m3/h)


Perda de carga nom. (mca)
g
Conexes
- Diam. (pol)
u
de gua
- Tipo
- N. ent/sada
a
C
Conexes
- Diam. (pol)
de refrigerante
- Tipo
o
- N. ent/sada
n
Tipo
Srie do equipamento
d

Vazo de gua nom. (m3/h)


e
Perda de carga nom. (mca)
g
n
Conexes
- Diam. E/S (pol)
u
de gua
- Tipo
s
- N. ent/sada
a
a
Conexes
- Diam. E/S (pol)
de refrigerante
- Tipo
d
- N. ent/sada
o
C - Linha de descarga N.
o
r
n - Diam. (pol)
A
e - Tipo
x - Linha de lquido N.
r

e - Diam. (pol)
s - Tipo
S
Pressostato automtico alta (psig)
e
baixa (psig)
g
u
Fusvel de Comando (A)
r
a
Vlvula de Segurana
n

do Condensador (psig)
a
Srie do equipamento
Normal
Tipo
F
Classificao
i
Dimenses (mm)
l
t
Srie do equipamento
Especial
r
Tipo
o
Classificao
Dimenses (mm)
Quantidade x (L x A x E)
Srie Padro
Termostato
Srie Plus

15
12
22
BAX
BWX
BAX
BWX
BAX
BWX
BAX
10.0
15.0
15.0
12.5
12.5
22.5
22.5
220 ou 380/3/60
Padro: 220/1/60; Plus: 24/1/60
1/1
3/2
1/1
2/2
2/2
2/2
HCFC-22
19
7
9
14
4,5
11,5
0,5
0,5
0,5
0,5
0,5
0,5
486
232
307
401
183
377
165
205
275
350
410
335
734
297
409
539
235
487
165
205
275
350
410
335
2 - 3/4 BSP
Scroll - Hermtico
2
1
3
3500
2,12
2,12
3 x 2,12
2 x 2,12
2 x 2,12
2 x 2,12
Zerol 150T (Viscosity 150@ 10QF)
0,41
0,63
1,43
0,74
0,92
0,92
4
13
Aletas de Alumnio corrugadas e Tubos de Cobre
14
8
12
12
14
21
15x 15
9x 9
10x 10
12x 12
15x 15
2 x 12x 12
1 rotor dupla asp. 1 rotor dupla asp. 1 rotor dupla asp. 1 rotor dupla asp. 1 rotor dupla asp. 2 rotor dupla asp.
10200
3400
5100
6800
8500
14960
0-20
0-15
0-15
0-20
0-20
0-20
BWX
5.0

10

07

BAX
5.0

2680 a 4046
1190

BWX
7.5

BAX
7.5

4429 a 6687
1080

BWX
10.0

5396 a 7332
920

13629 a 17937
1000

3
A36
229
90-119
3,5
-T&T
Padro
10,3
12
1 1/2
BSP
1/1
5/8
solda
2/2
S&T
Plus
10,3
5,0
2
BSP
1/1
3/4/ 1/2
solda
2/2
2
5/8
solda
2
5/8
solda

5
2 x B36
229
110-142
3,5
T&T
-Padro
15,5
9,0
1 1/2
BSP
1/1
5/8
solda
3/3
S&T
Plus
15,5
5,0
2 1/2
BSP
1/1
1/ 3/4
solda
3/3
3
5/8
solda
3
5/8
solda

1
IP55 - 4 plos
1
A25
127
71-104
3,5
T&T
-Padro
3,4
10
1
BSP
1/1
5/8
solda
1/1
S&T
Plus
3,4
4,0
1 1/2
BSP
1/1
5/8/ 1/2
solda
1/1
1
5/8
solda
1
5/8
solda

2
2
A25
A34
127
203
71-104
90-119
3,5
3,5
T&T
T&T
--Padro
Padro
5,2
6,9
12
11
1
1
BSP
BSP
1/1
1/1
5/8
5/8
solda
solda
1/1
2/2
S&T
S&T
Plus
Plus
5,2
6,9
4,0
6,0
1 1/2
1 1/2
BSP
BSP
1/1
1/1
3/4/ 1/2
5/8/ 1/2
solda
solda
1/1
2/2
1
2
5/8
5/8
solda
solda
1
2
5/8
5/8
solda
solda

3
A36
229
90-119
3,5
T&T
-Padro
8,6
12
1 1/2
BSP
1/1
5/8
solda
2/2
S&T
Plus
8,6
5,0
2
BSP
1/1
5/8/ 1/2
solda
2/2
2
5/8
solda
2
5/8
solda

Condensao a ar desarme = 410 (+/-10), rearme = 300 (+/-10), Condensao a gua desarme = 275, rearme = 195 (+/-10)
Condensao a ar /gua desarme = 35 (+/-5), rearme = 80 (+/-5)

310

809 x 466

310

825 x 720

3 x (300 x 600 x 25)


1 estgio / TVCPI 101 - SCE

2 x 2,0 (220V) + 1 x 2,0 (380V)


310
310
Padro
Lavvel - tela de nylon
G0 (ABNT)
962 x 762
1028 x 900
Plus
Descartvel / Filtro plissado
G3 (ABNT)
2 x (500 x 600 x 25)

310

1028 x 900

2 estgios / TVCPI 102 - SCE


Multi estgios microprocessado / SZ1022 YP

* A unidade BWX vem com a carga completa.


A unidade BAX vem pressurizada com R-22 na carga indicada nesta tabela e paracompletar a carga, veja o anexo VI.
** Considerado peso das unidades em funcionamento: Peso da unidade + carga de gs e refrigerante + condensadores a gua totalmente cheios (BWX).

12

8670 a 11770
760

6742 a 9152
730

......................................

310

2 x 844 x 810

3 x (500x600x25)
1 x (300x600x25)

Anexo II - Dados Dimensionais


Unidades Self Contained de 5 a 22,5 TR

R3

R1

Q
R

R2
P
O

T1

S1

R4

U
V

MOD.

DIM.

A
F
E

J
B

07

10

12

15

22

1000

1195

1195

1195

1960

510

510

700

700

700

700

1758

1758

2022

2022

2022

2022

333

320

400

303

303

353

298

326

386

473

473

386

----

----

----

----

----

255

----

----

----

----

----

386

355

341

409

419

419

579

49

22

35

24

24

34

265

289

341

402

402

341

468

468

573

573

573

573

670

670

670

670

670

670

620

620

779

779

779

779

189

189

189

189

189

189

94

94

94

94

94

94

346

346

396

396

396

254

1 x 72

1 x 72

3 x 72

3 x 72

3 x 72

5 x 72

95

95

80

80

80

80

R1

210

210

----

----

----

---241

R2

80

80

160

210

210

R3

165

165

----

----

----

----

R4

80

80

160

195

195

241

05
1000

----

----

286

314

380

380

S1

----

----

326

296

296

352

85

85

110

170

170

170

T1

385

385

171

196

196

226

163

163

259

259

259

260

239

239

335

335

335

337

1 1/4

1 1/2

1 1/2

2 1/2

1 1/4

1 1/2

1 1/2

2 1/2

Y
Z

2 x 1/2 2 x 1/2 4 x 1/2 4 x 1/2 4 x 1/2 6 x 1/2

......................................
Dimenses em milmetros

13

Anexo II - Dados Dimensionais (continuao)

MODELO
REM05
REM07

A
1025
1395

B
365
543

C
520
890

D
390
568

E
528
565

F
5/8
5/8

G
5/8
5/8

Dimenses em milmetros

14

......................................

Anexo III - Dados Eltricos


Self a Ar - Unidade Evaporadora - BAX
Modelo

Ponto de
fora (A)

Corrente
total (A)

Potncia
total (W)

BAX05 - 220 V
BAX05 - 380 V
BAX07 - 220 V
BAX07 - 380 V
BAX10 - 220 V
BAX10 - 380 V
BAX12 - 220 V
BAX12 - 380 V
BAX15 - 220 V
BAX15 - 380 V
BAX22 - 220 V
BAX22 - 380 V

25
16
34
22
46
30
53
34
58
38
86
56

21,08
13,47
28,97
18,83
42,47
27,13
49,07
31,75
53,57
35,15
81,30
53,26

6370
6370
8892
8892
12740
12740
15212
15212
16984
16984
25876
25876

Compressor 3
M. Evaporador
Compressor 2
Compressor 1
Corrente
Potncia
Corrente
Potncia
Corrente
Potncia
Corrente
Potncia
nominal (A) nominal (W) nominal (A) nominal (W) nominal (A) nominal (W) nominal (A) nominal (W)
16,0
9,7
18,9
11,5
16,0
9,7
16,0
9,7
18,9
11,5
18,9
11,5

5020
5020
6570
6570
5020
5020
5020
5020
6570
6570
6570
6570

16,0
9,7
18,9
11,5
18,9
11,5
18,9
11,5

5020
5020
6570
6570
6570
6570
6570
6570

18,9
11,5

6570
6570

3,08
1,77
6,47
3,73
6,47
3,73
8,57
4,95
8,57
4,95
13,80
7,96

750
750
1500
1500
1500
1500
2200
2200
2200
2200
3700
3700

Self a Ar - Unidade Condensadora - REM


Modelo

BAX05 - 220 V
BAX05 - 380 V
BAX07 - 220 V
BAX07 - 380 V
BAX10 - 220 V
BAX10 - 380 V
BAX12 - 220 V
BAX12 - 380 V
BAX15 - 220 V
BAX15 - 380 V
BAX22 - 220 V
BAX22 - 380 V

Combinao
BAX + REM
01 REM05
01 REM05
01 REM07
01 REM07
02 REM05
02 REM05
01 REM 05
01 REM 07
01 REM 05
01 REM 07
02 REM07
02 REM07
03 REM07
03 REM07

M. Cond. 3
M. Cond. 2
M. Cond. 1
Corrente
Corrente
Potncia
Potncia
Corrente
Potncia
nominal (A) nominal (W) nominal (A) nominal (W) nominal (A) nominal (W)
2,0
2,0
3,6
3,6
2,0
2,0
2,0

600
600
822
822
600
600
600

2,0

600

3,6
3,6
3,6
3,6

822
822
822
822

2,0
2,0

600
600

3,6

822

3,6
3,6
3,6
3,6
3,6

822
822
822
822
822

3,6
3,6

822
822

Self a gua - Unidade Evaporadora - BWX


Modelo

Ponto de
fora (A)

Corrente
total (A)

Potncia
total (W)

BWX05 - 220 V
BWX05 - 380 V
BWX07 - 220 V
BWX07 - 380 V
BWX10 - 220 V
BWX10 - 380 V
BWX12 - 220 V
BWX12 - 380 V
BWX15 - 220 V
BWX15 - 380 V
BWX22 - 220 V
BWX22 - 380 V

23
14
30
18
42
26
47
29
51
31
75
45

19,08
11,47
25,37
15,23
38,47
23,13
43,47
26,15
46,37
27,95
70,50
42,46

5770
5770
8070
8070
11540
11540
13790
13790
15340
15340
23410
23410

Compressor 3
M. Evaporador
Compressor 2
Compressor 1
Corrente
Potncia
Corrente
Corrente
Potncia
Corrente
Potncia
Potncia
nominal (A) nominal (W) nominal (A) nominal (W) nominal (A) nominal (W) nominal (A) nominal (W)
16,0
9,7
18,9
11,5
16,0
9,7
16,0
9,7
18,9
11,5
18,9
11,5

5020
5020
6570
6570
5020
5020
5020
5020
6570
6570
6570
6570

16,0
9,7
18,9
11,5
18,9
11,5
18,9
11,5

5020
5020
6570
6570
6570
6570
6570
6570

18,9
11,5

6570
6570

3,08
1,77
6,47
3,73
6,47
3,73
8,57
4,95
8,57
4,95
13,80
7,96

750
750
1500
1500
1500
1500
2200
2200
2200
2200
3700
3700

Para modelos BWX no foram considerados os valores de corrente eltrica das bombas e torres de resfriamento.

......................................

15

16

22

15

12

10

07

05

BAX/
BWX

2550
2860
3180
3510
3850
3900
4390
4879
5364
5849
5032
5661
6290
6919
7548
6242
7022
7803
8583
9364
7099
7986
8874
9759
10645
10064
11322
12580
13838
15096

Vazo
de Ar
(m3/h)

721
755
792
829
848
820
934
983
1035

778
826
875
928
625
658
691
727
662
700
740
781
778
826
875
928
985

705
760
815
873
557
595
632
672
599
648
687
733
781
705
760
815
873
934

687
717
747

848
890
934
983

1025
1085
1147

949
1014
1080
1149

867
937
1015
1080

1131
1177
1234

910
949
989
1034
1082

772
804
838
873

741
768
796

911
949
989

1094
1148
1206

1221
1262

RPM

RPM

774
851
927
1006
1083
629
692
754
818
884
483
528
572
618
664
533
583
635
687
739
629
692
754
818
884

1030
1082
1145

RPM

20

15

920
979
1050
1121

RPM

RPM

10

801
872
953
1034

Presso Esttica Disponvel (mmca)

971
1005
1042
1083

821
850
883

793
817
843

971
1005
1042

1161
1210
1264

1308
1343

RPM

25

Anexo IV - Performance dos Ventiladores

......................................

Anexo V - Ajuste do sub-resfriamento e do superaquecimento


O sub-resfriamento deve ser sempre verificado quando se estiver carregando o sistema com refrigerante e/
ou antes de ajustar o superaquecimento.
O sub-resfriamento a diferena entre temperatura de saturao correspondente presso de descarga
(temperatura de condensao saturada) e a temperatura da linha de lquido na sada do condensador (antes do
filtro secador). Para se medir a temperatura na linha de lquido, utilize um termmetro de bulbo ou eletrnico
com sensor de temperatura, fixando-o na tubulao e isolando-o para evitar o contato com o ambiente. Instalando
um manifold na descarga do compressor, leia a presso e obtenha a correspondente temperatura saturada
numa tabela de presso versus temperatura para R-22.
Exemplo:
Presso de descarga ( ___ psig)
convertida para temperatura
Temperatura da linha de lquido
Sub-resfriamento
6C < Sub-resfriamento < 10C
Sub-resfriamento < 6C
Sub-resfriamento > 10C

__________C
- __________C
=__________C
Carga de R-22 est correta.
Adicionar R-22.
Retirar R-22.

Obs.: Para ajustar o sub-resfriamento, o equipamento deve estar operando em condies estabilizadas.
O superaquecimento deve ser verificado apenas depois que o equipamento estiver em condio de operao
estabilizada e o sub-resfriamento estiver ajustado.
O superaquecimento calculado como a diferena entre a temperatura do refrigerante na sada do evaporador
(temperatura de suco) e a temperatura correspondente presso de suco (temperatura de evaporao
saturada). Para se medir a temperatura de suco, utilize um termmetro de bulbo ou eletrnico com sensor de
temperatura, fixando-o na parte superior (precauo contra leituras falsas) da tubulao de sada do evaporador,
o mais prximo possvel do bulbo da vlvula de expanso e isolando-o para evitar o contato com o ambiente.
Instalando um manifold na suco do compressor, leia a presso e obtenha a correspondente temperatura
saturada numa tabela de presso versus temperatura para R-22.
Exemplo:
Temperatura de suco
Presso de suco (___psig)
convertida para temperatura
Superaquecimento
8C < Superaquecimento < 12C
Superaquecimento < 8C
Superaquecimento > 12C

__________C
- __________C
= __________C
Ajuste correto da vlvula de expanso.
Fechar a vlvula de expanso.
Abrir a vlvula de expanso.

......................................

17

Anexo VI - Espaos Recomendados para Instalao

V
AA

BB

BB

V
CC

V
Modelo
BAX 05/07
BAX 10/12/15/22
BWX 05/07
BWX 10/12/15/22
BWX 05/07 Plus
BWX 10/12/15/22 Plus

AA
600
600
600
600
600
600

CC
0
0
0
0
1000
1500

BB
700
700
700
700
700
700

Cotas em mm
Estas cotas so consideradas com sada de tubulaes pelo lado direito. Caso a opo de sada das
tubulaes for do lado esquerdo, substituir as cotas AA por CC.

AA

BB

~~

AA

AA

~
AA
BB

18

05
300
1000

......................................

07
300
1000

......................................

19

PARADA DEFINITIVA, DESMONTAGEM E REMOO


Estes mdulos contm peas em movimento e componentes eltricos que podem constituir um perigo e causar danos fsicos !
Todas as operaes no mesmo devem ser efetuadas por pessoal habilitado, provido de equipamentos de proteo e em
conformidade com as regras aplicveis de segurana.

Ler o manual

Perigo de choque eltrico

Unidade acionada a distncia


Pode partir sem prevenir

1. Interromper todas as fontes de alimentao eltrica dos mdulos, assim como aquelas dos sistemas conectados com os
mesmos. Certificar-se de que todos os dispositivos de interrupo eltrica se encontrem na posio aberta. Os cabos de
alimentao podem ento ser desmontados e retirados. Para saber onde se encontram os pontos de conexo da
unidade, consultar a documentao tcnica.
2. Em regra geral, as unidades monobloco devero ser desmontadas e retiradas de uma s pea. Retirar os eventuais pinos de
fixao e levantar depois os elementos com um equipamento de manipulao de uma capacidade de carga apropriada. Consultar
as informaes da documentao tcnica no que se refere ao peso e aos procedimentos de manipulao recomendados.

Brasil

Form: U-IOM001-BR(1204)
Substitui: Form: U-IOM001-BR(0402)

YORK INTERNATIONAL
R Tomazina, 125 - Quadra 10
Fone: (041) 661-3300
CEP 83325-040

Cond. Portal da Serra


FAX: (041) 661-3397
Pinhais - PR

O fabricante se reserva no direito de proceder a qualquer modificao sem


prvio aviso.

Code No. LIT-1922360


Issued July 1, 2006

A350A/B Series

Electronic On/Off Temperature Control


Description

Features

The A350A/B Series are On/Off temperature


controls with a SPDT relay output and LED
indication. These controls are used in
conjunction with the A99B Series (PTC silicon)
Temperature Sensors.

Accessories

Applications

frozen/refrigerated food cases


space temperature control
cooling tower control
beverage coolers
chiller staging

The base silicon sensor (A99BC-25C, not


immersible) is included with each A350A/B
Control.

24V
COM
VDC

Selection Chart
Code
Number

Output

A350AA-1C

A350

Range

Adj. Diff.

Offset

Sensor
(Included)

Setpoint
Dial

SEN

Module
Connector

-30 to 130F

A350AA-2C

90 to 250F
SPDT
Relay

A350AA-3C1

1 to 30F

1 to 30F

-30 to 130F

A350BA-1C

-35 to 55C

A350BA-2C

30 to 121C

A99BC-25C
0.5 to 17C 0.5 to 17C

1. Concealed setpoint, only adjustable by removing cover.

Differential
Potentiometer
Relay
Energized
LED Indicator

J um per Bloc k
Pos it ion

Relay

He at i ng
Co ol in g

Note: Specify code number from this selection chart, along with additional
staging, display, and power modules, and temperature sensing enclosures,
if required.

N.C.

COM

N.O.

a350bd.eps.eps

Two basic models cover a temperature range


of -30 to 250F with an adjustable differential
of 1 to 30F. A350A controls incorporate
Fahrenheit scales; the A350B models have
Celsius scales. The S350 Stage,
D350 Display, and Y350R Power Modules can
be used with the A350A/B.

field selectable heat/cool mode


adjustable setpoint and differential
surface or DIN rail mounting
LED indication of relay status
5-pin connectors eliminate wiring between
modules

Interior of A350A/B

Technical Specifications

0.145 Mounting Slot


3.68 For #6 Screws
0.5
13

A350 Series ON/OFF Temperature Control


Product

A350AA
A350BA

On/Off Temperature Control with Fahrenheit scale


On/Off Temperature Control with Celsius scale

Temperature Range

-30 to 130F (-35 to 55C); 90 to 250F (30 to 121C)

Differential Range

1 to 30F (0.5 to 17C)

Supply
Voltage 1

Transformer

20 to 30 VAC, 50/60 Hz, Class 2

Y350R

120/240 VAC, 50/60 Hz

Relays

SPDT enclosed relays, contacts rated at 10 amp, noninductive (resistive), 1/2 hp 120/240 VAC

Power Consumption

1.4 VA Maximum

Ambient
Operating
Temperature Shipping

-30 to 150F (-34 to 66C)

Humidity

0 to 95% RH non-condensing

Case and Cover Material

NEMA 1, high-impact thermoplastic

2.94
75

1.56
40

-40 to 185F (-40 to 85C)

DIN
Rail

5.00
127
4.00
102

A350
ON

2.40
61

0.42
11

1.20
31

1. Only one voltage source may be used.

120

208/240

Full Load Amp

9.8

4.9

Locked Rotor Amp

58.8

29.4

2.40
61
0.85
22

0.85
22
0.875 Conduit
22
Hole

Non-Inductive Amp 10 at 24/240 VAC

a350a2.eps

3.00
76

Relay Ratings
Voltage AC

A350A/B Dimensions, in. (mm)

Pilot Duty --125 VA at 24/240 VAC

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 1

Code No. LIT-1922370


LITIssued July 1, 2006

A350P Series

Electronic Proportional Plus Integral Temperature Control


.

The A350P Electronic Proportional Plus


Integral Temperature Control Series has two
proportional outputs of 0 to 10 VDC and 0 to
20 mA. This control is used in conjunction with
the A99B Series (PTC silicon) Temperature
Sensors. Two controls cover a temperature
range from -30 to 250F with an adjustable
throttling range (proportional band) of
2 to 30F.

Cov er Sc rews (Quant ity = 4)

M od ule
Co nn ecto r

O
N

Se tpoint
Dial

Fast (C1)
Medium (C2)
Slow (C3)
Off

2 3 4

Description

Thr ottling Ra nge


Po te ntiom et er

Int egrat ion DI P Switch


(shown in proportional only position)

MIN
THROT
RANGE OUTPUT

M in i m u m
Ou tp ut
Po ten tio met er

Re ve r se
Act in g

Direct
Act in g

LED I ndicat or
(Percent of Ou tput)

Proportional plus integral (PI) control is an


option to hold setpoint regardless of load shifts
on the system. A temperature sensor
(A99BC-25C) is included with each A350P
control. The S350 Staging Module, D350
Display Module, and Y350R Power Module
can be used with the A350P.

a350p.eps

Op er ation Mo de
Ju mpe r Positio ns

24 V (2 4 VAC) ( +)

(0 -10 VDC Out pu t) V


(0 -20 mA O utp ut) I

C (Common) (-)

(Sen sor ) (+) SN

VDC (+5 VDC)

A350P

Interior of A350P

Features

field-selectable proportional only or


proportional plus integral control
plug-together connectors and 35 mm DIN
rail mounting eliminate wiring between
models and reduce installation costs
ten segment LED displays percent of output
signal
field-selectable reverse or direct-acting
mode
minimum output adjustable from 0 to 60%
two models cover a wide setpoint range of
-30 to 250F (-35 to 121C)

Selection Chart
Code
Number

Output
Signal

Range

A350PS-1C
A350PT-1C
A350PS-2C

Proportional Voltage: 0 to 10 VDC


and
Proportional Current: 0 to 20 mA

-30 to 130F
-35 to 55C
90 to 250F
30 to 121C

Throttling
Range

Sensor
(Included)
A99BC-25C

2 to 30F
1 to 17C

None
A99BC-25C

Note: Specify code number from this selection chart, along with additional staging, display,
and power modules, and temperature sensing enclosures, if required.

Applications
modulating heating and cooling valves
maintain mixed air duct temperature via
damper modulation

Technical Specifications

0.145 Mounting Slot


3.68 For #6 Screws
0.5
13

A350P Electronic Temperature Control with Proportional Output


Supply
Voltage 1

Transformer 20 to 30 VAC, 50/60 Hz, Class 2


Y350R

120/240 VAC, 50/60 Hz

Proportional Output

0 to 10 VDC (550 ohm load minimum) and 0 to


20 mA. (600 ohm load maximum).

Minimum Output

Adjustable from 0 to 60% of the output span

Output Indication

A ten segment LED indicates percentage of


output

Control Action

Direct or reverse action is jumper selectable

Power Consumption

3.2 VA

Integration Constant

Three selectable rates fast, medium, slow and


an Off position

Ambient
Operating
Temperature Shipping

-30 to 150F (-34 to 66C)

Humidity

0 to 95% RH non-condensing

Case and Cover Material

NEMA 1, high-impact thermoplastic

2.94
75

1.56
40

5.00
127
4.00
102

DIN
Rail

2.40
61
1.20
31

0.42
11

-40 to 185F (-40 to 85C)

3.00
76

1. Only one voltage source may be used.

A350P

2.40
61
0.85
22
0.875 Conduit
22
Hole

a350pdim.eps

A350P Dimensions, in. (mm)


The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 1

Code No. LIT-1922390


Issued July 1, 2006

D350 Series

Temperature Display Module


Description
The D350 Digital Display Module is used in
conjunction with the A350, A350E, A350P,
and A350R series temperature controls. A
3-digit LCD display provides continuous
read-out of the actual space temperature.

3-Digit
LCD Display

Module
Connector

Module
Connector

D3 50

By pressing and holding the setpoint button for


three seconds, the actual setpoint can also be
displayed.

P RE SS F O R SE T POI NT

Setpoint
Button

.Features

display of actual space temperature and


setpoint
remote display mounting with WHA29A
cable (up to 50 ft)
snap-together, 5-pin connector for easy
installation

d3501.eps

D350

Interior of D350

Applications
Use for temperature indication (local or
remote) in conjunction with any A350 .

Accessories

Selection Chart
Code Number

Display Range (F/C)

D350AA-1C

-30 to 250F

D350BA-1C

-34 to 121C

Display Character

For remote mounting of the D350 display module, specify the code
number (cable length).

0.35 in. LCD

Code Number

Cable Length

WHA29A-600R

3 ft (0.9 m)

WHA29A-603R

25 ft (7.6 m)

WHA29A-604R

50 ft (15.2 m)

Technical Specifications

0.145 Mounting Slot


3.68 For #6 Screws
0.5
13

D350 Series Temperature Display Module


Product

D350AA

Temperature module with Fahrenheit scale

D350BA

Temperature module with Celsius scale

Case and Cover Material

NEMA 1, high-impact thermoplastic

Read-out

3-digit LCD (Liquid Crystal) continuous display

Supply Voltage

5 VDC provided by the temperature control

Ambient
Operating
Temperature Shipping

-30 to 140F (-34 to 60C)

Humidity

0 to 95% RH non-condensing

Mounting

Surface or DIN rail

5.00
127

2.94
75

D350
PRESS FOR SETPOINT

-40 to 167F (-40 to 75C)

1.56
40

0.42
11

2.40
61

DIN Rail
Mount

1.20
31

0.85
22

0.875 Conduit
22 Hole

d3502.eps

2.40
61

D350 Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 1

Code No. LIT-1922385


LITIssued July 1, 2006

S350A Series

Temperature Stage Module


Description

Features

The S350 Stage Module is used in conjunction


with the A350, A350E, A350P, and A350R
series temperature controls to add multiple
stage capability. The S350 module has an
SPDT output relay and three adjustments
including offset (de-energize stage action from
setpoint), heating or cooling mode, and
differential.

Using a Y350R, up to nine S350As can be


added to the A350, A350E, and A350R via the
5-pin, plug-together connector. Using a Y350R
with an A350P, up to four S350As can be
added. Using a 40 VA or greater external
transformer with an A350P, up to nine S350As
can be added.

heating or cooling mode, field-selectable


jumper
adjustable differential and offset
5-pin connector eliminates wiring between
modules

Applications

multiple staging of boilers or chillers


staging of refrigeration compressors
multiple fan staging for cooling tower

S350

.
Offset
Potentiometer

Differential
Potentiometer
Module
Connector

Module
Connector

Selection Chart
Code Number

Jumper Block
Position

S350AA-1C

Heating
Relay

COM
Output

N.O.
Terminals

1 to 30F

1 to 30F

0.5 to 17C

0.5 to 17C

0.1 45 Mounting Slot


3. 68 for No. 6 Screws

Interior of S350A

0. 5
13
2. 94
75

Technical Specifications
S350AA

Temperature module with Fahrenheit scale

S350AB

Temperature module with Celsius scale

Case and Cover Material

NEMA 1, high-impact thermoplastic

Supply Voltage

24 volt power supply provided by A350 or Y350R

Power Consumption

1 VA Maximum

Ambient
Temperature

Operating

-30 to 150F (-34 to 66C)

Shipping

-40 to 185F (-40 to 85C)

5. 00
12 7

DIN Rail
Mo un t

S350 Series Temperature Stage Module


Product

SPDT Relay

Offset
Adjustment

Cooling

s3501.eps

N.C.
Relay

S350AB-1C

Differential
Adjustment

1. 56
40

S350
ON

2. 40
61

0. 42
11

1. 20
31

Humidity

0 to 95% RH non-condensing

Relay

SPDT enclosed relays. Contacts rated at 10 amp


non-inductive, 1/2 hp, 120/240 VAC

Mounting

Wall or DIN rail

2. 40
61

Relay Ratings
Voltage AC

120

208/240

Full Load Amp

9.8

4.9

Locked Rotor Amp

58.8

29.4

0. 85
22

0.8 75 Conduit
22
H ol e

Non-Inductive Amp 10 at 24/240 VAC

s350.eps

Relay Energized
LED Indicator

Output

S350 Dimensions, in. (mm)

Pilot Duty 125 VA at 24/240 VAC

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 1

FANs 930, 930.5, 125, 121


Product/Technical Bulletin
Issue Date

A350
0899

System 350
A350A/B Electronic Temperature Control
The A350A/B Series is an on/off electronic
temperature control with a Single-Pole, Double-Throw
(SPDT) relay output and a Light-Emitting Diode (LED)
relay status indicator. Designed to operate with both
heating and cooling equipment, this control includes an
adjustable differential and an interchangeable
temperature sensor.
As are all System 350 products, the A350A/B is
housed in a NEMA 1, high-impact plastic enclosure.
The modular design provides easy, plug-together
connections for quick installation and future
expandability.

Figure 1: A350 Series Electronic


Temperature Control

Features and Benefits

Modular Design

Enables stage, display, and power modules to


be purchased and installed as needed

Plug-together Connectors
and 35 mm DIN Rail
Mounting

Eliminates wiring between modules and


reduces installation costs

Two Standard Models


Cover Wide Setpoint
Ranges
-30 to 130F (-34 to 55C) or
90 to 250F (32 to 121C)

Reduces inventory by encompassing


temperature ranges required to support the
majority of Heating, Ventilation, Air
Conditioning, and Refrigeration (HVAC/R)
applications

Wide Adjustable Differential


of 1 to 30F (0.6 to 16.7C)

Enables the user to match equipment cycle


rate and/or sequencing for a given application

Field-Selectable Mode
Jumpers

Operates in both heating and cooling


applications

Available with Either


External or Concealed
Setpoint

Helps deter accidental and unauthorized


adjustments

Interchangeable
Temperature Sensors

Increases versatility and serviceability

1999 Johnson Controls, Inc.


Part No. 24-7664-44, Rev. C
Code No. LIT-930010

1
www.johnsoncontrols.com

A pplication
The A350A/B Temperature Control can be used as
a standalone device or in conjunction with other
System 350 plug-together modules to control single or
multiple-stage HVAC or refrigeration equipment.
Typical applications include:

Setpoint Adjustment
Setpoint is defined as the temperature at which the
A350A/Bs relay de-energizes. Use the Setpoint Dial on
the front of the A350A/B to adjust setpoint. See
Figure 2.

frozen/refrigerated food cases

cooling tower control

Differential Adjustment

beverage/milk coolers

chiller staging

space temperature control

Differential is defined as the change in sensor


temperature between energization and de-energization
of the relay. Adjustment of the A350A/B differential is
made using the potentiometer marked DIFF. See
Figure 2 for its location. Refer to Table 5 for
adjustment ranges.

A typical System 350 Temperature Control


arrangement includes the following:

A350A/B Temperature Control

S350 Stage Modules

D350 Digital Temperature Sensor/Setpoint Display


Module

Y350R Power Module (or Class 2


24 VAC transformer)

A99B Series Temperature Sensor

24V
COM
VDC
SEN

Setpoint
Dial
Module
Connector

DIFF
(Differential
Potentiometer)
Relay
LED Indicator

Jumper Block
Position
Heating

Relay

Cooling

O peration

NC

The A350A/B Temperature Control operates on


24 VAC and provides an SPDT relay output. A front
panel LED lights to indicate when the relay is
energized. Adjustable features include:

setpoint

differential

heating/cooling mode

IMPORTANT:

NO

Figure 2: A350A/B Board Layout and


Terminal Locations

Heating/Cooling Mode Adjustment

All System 350 Controls are


designed for use only as
operating controls. Where an
operating control failure would
result in personal injury and/or
loss of property, it is the
responsibility of the installer to add
devices (safety, limit controls) that
protect against, or systems
(alarm, supervisory systems) that
warn of, control failure.

With Heating mode selected, the differential is below


setpoint. The relay and LED indicator will de-energize
as the temperature rises to the setpoint. As the
temperature drops to the setpoint minus the differential
setting, the relay will energize and the LED illuminates.
Refer to Figure 6.
With Cooling mode selected, the differential is above
setpoint. The relay and LED indicator will de-energize
as the temperature drops to setpoint. As the
temperature rises to the setpoint plus differential
setting, the relay will energize and the LED illuminates.
As shipped from the factory, the heating/cooling
jumper blocks are installed in the horizontal (cooling)
position. See Figure 2.

System 350 A350A/B Electronic Temperature Control Product/Technical Bulletin

A dd-On Modules
The S350 Stage Modules, D350 Digital Temperature
Display Module, and Y350R Power Module connect
together and plug into the A350 via a connector on its
right side. The maximum number of add-on modules is
listed in Table 1.

Table 1: Maximum Number of S350 Stage


Modules per A350A/A350B
Number
of S350A
or S350C
Modules
Allowed

Number
of S350A
or S350C
Modules
(with
1 S350P)
Allowed

Number of
S350A or
S350C
Modules
(with
2 S350P)
Allowed

Y350R

External
Class 2
Transformer

Power
Source

Note:

For each S350P added, the number of S350A


or S350C Stage Modules that can be used
with a Y350R decreases by two. If an external
transformer is used, the number of S350A and
S350C Stage Modules used decreases by
one for each additional S350P.

S350A On-Off Stage Modules


S350A On-Off Stage Modules receive power, setpoint,
and sensor input from the A350 control. S350A Stage
Modules perform switching functions based upon the
A350s setpoint and sensor information, with the offset
and differential selected at the S350A.
For more information on these modules, refer to the
System 350 S350 Temperature, S351 Humidity, and
S352 Pressure On/Off Stage Modules
Product/Technical Bulletin (LIT-930080).

S350C Slave Stage Modules


S350C Slave Stage Modules receive power and
sensor input from the A350 control. S350C Slave
Stage Modules perform switching functions based
upon the A350s sensor information. (Setpoint and
differential are selected independently at the S350C.)
For more information on these modules, refer to the
TM
System 350 S350C Temperature Slave Stage
Module Product/Technical Bulletin (LIT-930084).

S350P Proportional Stage Modules


S350P Proportional Stage Modules receive power,
setpoint, and sensor input from the A350 control.
The S350P responds with an analog 0-10 VDC and
0-20 mA output signal. This is based upon the A350s
setpoint and sensor information, with the offset,
throttling range, and minimum output selected at the
S350P.
For more information on these modules, refer to the
TM
System 350 S350P Proportional Plus Integral
Temperature Stage Module Product/Technical Bulletin
(LIT-930086).

D350 Temperature Sensor/Setpoint


Display Module
The D350 receives power, sensor, and setpoint
information from the A350. A 3-digit Liquid Crystal
Diode (LCD) gives continuous read-out of the sensed
temperature. Pushing the PRESS FOR SETPOINT
button on the front of the D350 causes the setpoint of
the adjoining A350 to be displayed.

Y350R Power Module


The Y350R provides a convenient method of powering
System 350 modules from a 120 or 240 VAC power
source. The Y350R supplies power to the modules.
See Figure 5 for a typical wiring diagram where a
Y350R is used to power the A350.
For more information on this module, refer to
TM
System 350 Y350R Power Module
Product/Technical Bulletin (LIT-930090).

System 350 A350A/B Electronic Temperature Control Product/Technical Bulletin

D imensions
Mounting Slots
for No. 6 Screws

3/16 (4)
1/2 (13)

2 15/16
(75)
5 (127)
4 (102)

1 9/16
(40)

2 3/8 (61)

DIN Rail
Mount

7/16 (11)

1 3/16 (31)

Sensor

Conduit
Hole

3 (76)
1/4 (6)

2 3/8 (61)

9 3/4 (248)

7/8
(22)

7/8
(22)

Figure 3: A350A/B Control Dimensions, in. (mm)

I nstallation and Wiring


The A350A/B Temperature Control is housed in a
compact NEMA 1 plastic enclosure designed for
standard 35 mm DIN rail mounting. The A350A/B is not
position sensitive but should be mounted for convenient
wiring and adjustment. Four key-slot mounting holes on
the back of the control case are provided for surface
mounting. Add-on modules must plug into the right side
of the A350A/B control.
Note: When mounting the System 350 modules to rigid
conduit, attach the hub to the conduit before
securing the hub to the control enclosure.

All wiring must conform to the National Electrical


Code and/or local regulations.

Note:

WARNING: Risk of Electrical Shock.


Disconnect power supply before
wiring connections are made to
avoid electrical shock or damage
to equipment.

For maximum electrical rating of control, see


label inside the control cover or Specifications
section. Use copper conductors only.

Consult the typical wiring diagrams (Figures 4 and 5)


for proper wiring and terminal designations.
Sensor
Note: If sensor is mounted less than 50 ft
(15.2 m) from the A350A/B,
shielded cable is not required.
A350A/B
L1

S350A

D350

24
VAC

24V
COM
VDC
SEN

L1
2
Load

Load

Figure 4: Typical Wiring Diagram for A350A/B


Powered by an External 10 VA Transformer

System 350 A350A/B Electronic Temperature Control Product/Technical Bulletin

Sensor Connection
Shielded cable is not generally required for sensor
wiring on runs of less than 50 ft (15.2 m), but is
recommended for lengths greater than 50 ft (15.2 m).
When using shielded cable, isolate and tape the shield
at the sensor. Connect the shield to the COM sensor
terminal on the A350A/B. (See Figure 2 for terminal
location.) The A99BA-200C sensor, which includes
shielded cable, is available if needed.
Note:

Table 3: Sensors Included With A350A/B


Controls
Control

Table 2: Recommended Maximum Sensor


Cable Lengths
Meters

14 AWG

800

244

16 AWG

500

152

18 AWG

310

94

20 AWG

200

61

22 AWG

124

38

* Values provided are for 2-wire stranded cable.

A350AA-1C

A99BB-25C; Range: -40 to 212F


(-40 to 100C)

A350AA-2C

A99BC-25C; Range: -40 to 248F


(-40 to 120C)

A350AA-3C

A99BB-25C; Range: -40 to 212F


(-40 to 100C)

A350AB-1C

No Sensor Included

A350AB-2C

No Sensor Included

A350AB-5C

No Sensor Included

A350BA-1C

A99BB-25C; Range: -40 to 212F


(-40 to 100C)

A350BA-2C

A99BC-25; Range: -40 to 248F


(-40 to 120C)

A350BB-1C

No Sensor Included

Shielded Cable Length*


Feet

Various A99B Series Temperature Sensors and


mounting hardware are available for use with A350
Series Controls. See Tables 3 and 6. The sensor
must be connected to the COM and SEN terminals
on the four-position terminal strip located at the top
left of the printed circuit board (Refer to Figures 2,
4, and 5.). The sensors are not polarity sensitive.

Sensor Included
Sensor lead length is 9-3/4 in. (0.25 m)

At the maximum cable lengths listed in Table 2,


no more than 1F (0.6C) error in the sensed
temperature will result due to wire resistance.

Wire
Gauge

The sensor must be mounted so that it can


accurately sense the temperature of the controlled
medium.

For more information regarding sensor options and


installation, refer to the A99B Series Temperature
Sensors Product/Technical Bulletin (LIT-125186).

Sensor
Shield (Connect
to COM on A350)
A350A/B

Y350R

S350A

S350A

S350A

Load

Load

Load

D350

120 VAC
Load

Figure 5: System 350 Powered by Y350R Module


System 350 A350A/B Electronic Temperature Control Product/Technical Bulletin

A djustments
Follow this procedure to set up the A350A/B for the
desired operation.

Note:

1. Remove the A350 cover by loosening the


four captive cover screws.
2. Set the heating/cooling jumper blocks to the
desired mode of operation. Position the jumper
blocks vertically for heating or horizontally for
cooling. (See Figure 2.)
IMPORTANT:

Verify that the heating/cooling


jumper blocks are in the proper
position before powering the
System 350 modules. If the
jumper blocks on the control or
staging modules are installed in
the wrong position, the device will
activate the relay in response to
the opposite signal. The heating
or cooling equipment will remain
energized until the error is
corrected.

3. Adjust the differential potentiometer (DIFF) on the


A350 as needed. (Figure 6 is an example of a
multistage application.) The stage modules offset
and differential can be set independently.
(+)

OFF

Differential

OFFSET

3. Put the system in operation and observe at least


three complete operating cycles before leaving the
installation.

T roubleshooting
If the control system does not function properly, verify
that the proper mode is selected on each module
(Heat/Cool, Direct Acting/Reverse Acting). Proceed as
follows to determine the cause of the problem:

ON

OFFSET

If an external transformer is used, select AC


volts on the DVM and verify that the voltage is
between 20 and 30 VAC.

OFF

ON

OFF

A350
S350A S350A S350A S350A
Stage 1 Stage 2 Stage 3 Stage 4 Stage 5
Cooling
Heating

ON

Jumper Set To

Figure 6: Typical Multistage


Heating/Cooling Application
4. Replace the cover, and secure in place with the
four captive screws. Move the setpoint dial to the
desired position.
6

1. Make sure installation and wiring connections are


according to job specifications before applying
power. (Refer to Figure 6 for an example of a
multistage application.)
2. Make the necessary adjustments and electrical
connections.

If a Y350R Power Module is used, select DC


volts on the DVM and verify that the voltage is
between 16 and 38 VDC.

Differential

(-)

Follow this procedure to verify that the A350A/B is


connected and functioning properly.

a. Connect a digital voltmeter (DVM) between


the 24V and COM terminals located on the
controls left side terminal block (See Figure 2.)

OFFSET
OFF

ON = Energized
OFF= De-energized

C heckout Procedure

1. Make sure proper voltage is applied to the A350


control.

OFF
OFFSET

Differential

Setpoint
Temperature

Differential

ON

Differential

ON

The A350A/B setpoint is factory calibrated at


midscale to a tolerance of +/- 1F (0.6C).
Setpoint tolerance at the extreme ends of the
setpoint ranges in relation to the printed scale
can be +/- 3F (1.7C). The D350 Display
Module is unaffected by this tolerance shift.
Use the D350 for the most accurate setpoint
selection.

b. If the DVM reading is within the indicated


voltage range, proceed to Step 2.
c.

If the DVM reading is not within the indicated


voltage range, correct the wiring, replace the
Y350R, or replace the external transformer.

System 350 A350A/B Electronic Temperature Control Product/Technical Bulletin

2. Check temperature sensor for proper resistance.


a. Take an accurate, independent temperature
reading at the sensor location.

3. Check the A350 for proper operation.


Note:

a. Adjust the setpoint dial to at least 40F (22C)


below the sensor temperature determined in
Step 2.

b. Disconnect the sensor from the control. Using


an ohmmeter, measure the resistance across
the two sensor leads. Consult Figure 7 to verify
sensor conformance.

Temperature

Resistance (Ohms)
Figure 7: Temperature vs. Resistance
Chart for the A99B Series Sensor
c. If the resistance varies substantially from the
optimal resistance for that temperature, the
sensor or wiring must be replaced.
Note:

b. Increase setpoint by slowly turning the dial until


the control relay and LED turn On and Off.

260
120
240
220
100
200
180
80
160
140
60
120
40
100
80
20
60
40
0
20
0
-20
-20
-40
-40
500 700 900 1100 1300 1500 1700 1900 2100

The sensor reading indicated by the D350 may


differ from thermometer readings due to sensor
tolerances, time constants, accuracy of
thermometer, and other factors.

Steps 1 and 2 must be performed first.

c.

If the relay does not perform as indicated in


Table 4, replace the A350.

Table 4: A350 Relay Troubleshooting


N.O. Contact
Status

Setpoint
Dial Setting*

Action

LED

Heating

On

Closed

(Ts) = Sp - Diff

Heating

Off

Open

(Ts) = Sp

Cooling

On

Closed

(Ts) = Sp + Diff

Cooling

Off

Open

(Ts) = Sp

*(Ts) is sensed temperature, and (Sp) is setpoint


temperature.

R epairs and Replacement


Do not make field repairs or perform calibration.
Replacement controls and A99B Temperature Sensors
are available through the nearest Johnson Controls
representative. See Tables 5 and 6 for ordering
information.

O rdering
Table 5: System 350 Products
Item

Product Code
Number

Description

A350 Temperature Controls A350AA-1C


(With Temperature Sensors) A350AA-2C
A350AA-3C
A350BA-1C
A350BA-2C

Range: -30 to 130F; Adjustable Differential: 1 to 30F


Range: 90 to 250F; Adjustable Differential: 1 to 30F
Range: -30 to 130F; Adjustable Differential: 1 to 30F (concealed setpoint)
Range: -35 to 55C; Adjustable Differential: 0.5 to 17C
Range: 30 to 120C; Adjustable Differential: 0.5 to 17C

A350 Controls Without


Sensors

Range: 90 to 150F; Adjustable Differential: 1 to 30F


Range: -30 to 130F; Adjustable Differential: 1 to 30F
Range: 90 to 250F; Adjustable Differential: 1 to 30F
Range: -30 to 130F; Adjustable Differential: 1 to 30F

A350AB-5C
A350AB-1C
A350AB-2C
A350BB-1C

Digital Temperature Setpoint D350AA-1C


Display Modules
D350BA-1C

Fahrenheit Scale
Celsius Scale

On/Off Stage Modules

S350AA-1C
S350AB-1C

Fahrenheit Scale
Celsius Scale

Slave Stage Modules

S350CC-1C

Dual Scale (F and C)

Proportional Stage Modules S350PQ-1C

Dual Scale (F and C)

Power Module

120/240 VAC, 50/60 Hz Input; Rectified Class 2, 24 VAC Output

Y350R-1C

System 350 A350A/B Electronic Temperature Control Product/Technical Bulletin

Table 6: System 350 Accessories


Item

Product Code Description


Number

Enclosure
Wall Mount Plate
Cover
Mounting Clip
Duct Mounting
Duct Mounting
Conduit Adaptor
Immersion Well
Sun Shield
DIN Rail Sections

BOX10A-600R
TE-6001-4
T-4000-2644
A99-CLP-1
TE-6001-1
TE-6001011
ADP11A-600R
WEL11A-601R
SHL10A-603R
BKT287-1R
BKT287-2R
DIN Rail End Clamp
PLT344-1R
Cables for Remote Mounting WHA29A-600R
of D350 Display Module
WHA29A-603R
WHA29A-604R

Outdoor PVC sensor enclosure; includes wire nuts


Includes sensor mounting clip
For wall mount plate
Surface mounting clip for the A99B Temperature Sensor
Duct-mounting hardware with handy box for A99B sensor
Duct-mounting hardware without handy box for A99B sensor
1/2 in. Snap-fit EMT conduit adaptor (box of 10)
For liquid sensing applications
For use with outside sensors in sunny locations
12 in. (0.3 m) long
39-1/3 in.(1.0 m) long
Consists of two end clamps
3 ft (0.9 m) This can also be used to daisy chain S350 Stage Modules together.
25 ft (7.6 m)
50 ft (15.2 m)

S pecifications
Product
Supply Voltage

Power Consumption
Ambient Temperatures
Humidity
Setpoint Adjustment Range
Differential Adjustment Range
SPDT Relay Output

Sensor
Material
Agency Listings

A350A/B Electronic Temperature Control


Y350R Power Module:

Input:
120/240 VAC 50/60 Hz
Output: 24 VDC, unfiltered, 10 VA, Class 2
External Source:
24 VAC, 50/60 Hz Class 2 (20-30 VAC)
Note: Only one supply voltage source may be used.
1.4 VA
Operating: -30 to 150F (-34 to 66C)
Shipping:
-40 to 185F (-40 to 85C)
0 to 95% RH non-condensing; maximum dew point: 85F (29C)
See Table 5.
See Table 5.
120V
208 to 240V
Horsepower:
1/2
1/2
Full Load:
9.8A
4.9A
Locked Rotor:
58.8A
29.4A
Non-Inductive:
10A at 24 to 240 VAC
Pilot Duty:
125 VA at 24 to 240 VAC
Replaceable positive temperature coefficient sensor
Reference resistance: 1035 ohms at 77F (25C)
Case and cover: NEMA 1 high-impact thermoplastic
UL Listed, CCN XAPX, File E27734
UL Listed for Canada, CCN XAPX7, File E27734

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls Application Engineering at (414) 274-5535. Johnson Controls, Inc. shall not be liable for damages
resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

System 350 A350A/B Electronic Temperature Control Product/Technical Bulletin

Printed in U.S.A.
www.johnsoncontrols.com

FANs 930, 930.5, 125, 121


Product/Technical Bulletin A350P
Issue Date 0899

System 350TM A350P Electronic Proportional Plus Integral


Temperature Control
The A350P is an electronic, proportional plus integral
temperature control with analog 0 to 10 VDC and
0 to 20 mA outputs. The control is equipped with
three user-selectable time integration constants and
an adjustable throttling range of 2 to 30F (1 to 17C).
Two models cover a setpoint range of -30 to 130F
(-35 to 55C) and 90 to 250F (32 to 121C).
As are all System 350 products, the A350P control
is housed in a NEMA 1, high-impact plastic enclosure.
The modular design provides easy, plug-together
connections for quick installation and future
expandability.
Figure 1: A350P Electronic Proportional Plus
Integral Temperature Control

Features and Benefits


Modular Design

Enables stage, display, and power modules to


be purchased and installed as needed

Plug-Together Connectors

Eliminates wiring between modules, which


reduces installation costs

and 35 mm DIN Rail


Mounting

Two Models Cover a Wide


Setpoint Range of -30 to
250F (-35 to 121C)

Minimum Output Adjustable


from 0 to 60%

Adjustable Throttling
Range of 2 to 30F (1 to 17C)

Field-selectable Reverse

Reduces inventory by encompassing


temperature ranges required to support the
majority of Heating, Ventilation, Air Conditioning,
and Refrigeration (HVAC/R) applications
Tailors the output to the requirements of the
controlled device; can be used to set minimum
valve or damper position
Enables the user to tune the system for optimum
stable performance
Works in heating or cooling applications

or Direct Acting Mode

Three User-Selectable
Integration Time Constants

Interchangeable

Provides selection of the integration constant for


applications requiring proportional plus integral
control
Increase versatility and serviceability

Temperature Sensors
1999 Johnson Controls, Inc.
Part No. 24-7664-192, Rev. F
Code No. LIT-930020

1
www.johnsoncontrols.com

A pplication

O peration

The A350P Temperature Control can be used as a


standalone device or in conjunction with plug-together
accessory modules. The addition of S350 Stage
Modules allows for the control of multiple stage
HVAC/R applications. Typical application for the
A350P includes:

The A350P control operates on 24 VAC/VDC and


provides two simultaneous analog outputs:
0 to 10 VDC and 0 to 20 mA. A cover-mounted,
10-segment Light-Emitting Diode (LED) bar graph
indicates percentage of output.
Features include:

proportional heating control with staged direct


expansion cooling

adjustable setpoint

simple temperature control for air handling units

adjustable minimum output

modulating damper actuators for mixed air control

adjustable throttling range (proportional band)

simple proportional mixed air control

selectable integration time constant

selectable Reverse Acting (RA) or Direct Acting


(DA) mode of operation

A typical System 350 Temperature Control setup


includes the following:

A350P Temperature Control

A99B Series Temperature Sensor

Y350R Power Module (or 24 VAC Class 2


transformer)

S350 Stage Modules

D350 Digital Temperature Display Module

IMPORTANT:

All System 350 controls are


designed for use only as
operating controls. Where an
operating control failure would
result in personal injury and/or
loss of property, it is the
responsibility of the installer to
add devices (safety, limit controls)
or systems (alarm, supervisory
systems) that protect against, or
warn of, control failure.
Integration
DIP Switch
Fast
Medium
Slow
Off
On

1 2 3 4

Module
Connector

Cover Screw
(One of Four)

Setpoint
Dial

Throttling Range
Potentiometer

Integration DIP switch is


shown in proportional-only position.

THROT
MIN
RANGE OUTPUT

Minimum Output
Potentiometer

LED Indicator
(Percent of Output)

V
I
SN
VDC
C
24V

Reverse
Acting (RA)
Direct
Acting (DA)

Operation Mode
Jumper Positions
V: 0-10 VDC Output
I: 0-20 mA Output
SN: Sensor Input

24V: 24 VAC (+)


C: Common (-)
VDC: +5 VDC (not used)

Figure 2: Interior View Showing A350P Controls Features


2 System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin

Minimum Output Adjustment

Throttling Range (Proportional Band)

The minimum output adjustment sets the minimum


voltage or milliampere output provided by the A350P
control. It can be adjusted from 0 to 60% (0 to 6 VDC
or 0 to 12 mA) of the output range.

The throttling range is the range over which a control


is active. Throttling range for the A350P control can be
adjusted from 2 to 30F (1 to 17C). Make the
adjustment at the throttling range potentiometer
marked THROT RANGE (see Figure 2).

Example:
A controlled device responding to a 4-20 mA output
would require the minimum output to be adjusted to
20% or 4 mA. (See Figure 3.) The minimum output
adjustment may also be used to set valves or dampers
to minimum positions.
0%
20%
50%

20

Output 10
(mA)
4

Throttling Range

0
0

8 10 12 14 16 18 20

Deviation Above Setpoint (F)

Integration Function
Proportional-only controls cannot hold a process at the
exact setpoint. A proportional offset is always present
because the control output is 0% at setpoint. Any load
on the system will cause the control point to be offset
from the setpoint. The greater the load on the system,
the further the control point will be offset from the
setpoint. (This is commonly referred to as proportional
offset, and under maximum load this error will
approach the throttling range.)
Some proportional-only controls are designed with
their setpoint located midway through the proportional
band to help compensate for this offset. This results in
a plus/minus error from the setpoint rather than a
single-ended error. Refer to Figure 4.

Figure 3: Output vs. Deviation from


Setpoint for: Minimum Output = 0, 20, and
50%, Throttling Range = 20F (DA)
Make the adjustment at the minimum output
potentiometer marked as MIN OUTPUT.
(See Figure 2.) For each 10% increase in output, the
next bar on the LED indicator will light (only one bar is
lit at any time).
Note:

Before setting the minimum output


potentiometer, verify that the control reads
zero output (that is, no LEDs are lit).

System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin 3

Temperature

Proportional Only Control


System Load

Proportional
Offset

Load Change
Control Point
Follows the Load

Throttling
Range

Setpoint
Time

Proportional Plus Integral Control


Temperature
Proportional
Offset = 0

System Load

Load Change

Integration adjusts the


proportional output to
bring the process to
setpoint regardless of load.

Setpoint
Time

Figure 4: Comparison Between Proportional Only and Proportional Plus Integral Control
The A350P control has an integration feature that
forces the control point to match the setpoint. Over
time, the A350P will control the heating/cooling
equipment to balance the system load at the control
setpoint. (See Figure 4.)

The A350P control has three field-selectable


integration constants and an off position. The
integration DIP switch selects the integration constant.
(See Figure 2 for location.)

On traditional proportional plus integral controls, the


amount of correction will become too large if the
system load exceeds the capacity of the equipment.
When the actuated device (valve or damper) is fully
open or closed and the setpoint still cannot be
reached, the integration error continues to grow. The
result is called integral windup.

The A350P control avoids integral windup with a


patented circuit that puts a dynamic ceiling on the
integrator. This resets the integration error when the
sensor goes just above the setpoint plus the throttling
range (in DA mode) or just below the setpoint minus
the throttling range (in RA mode). This allows the
process to recover from an out-of-range condition
without a large overshoot.

The field-selectable integration constants include:


OFF: Switch 1 to On position, all others Off
provides proportional-only operation.

Note:

In open-loop (without feedback) applications,


select OFF (proportional-only) operation.

Slow (C3): Switch 2 to On position, all others


Off is the slowest integration constant (26 minute),
and is suitable for most proportional plus integral
applications. Slow is the recommended initial
setting.

Medium (C2): Switch 3 to On position, all


others Off selects a 13-minute integration
constant. If the rate of system recovery to setpoint
is sluggish with the control set to slow, and if the
system has enough capacity to drive the process
to setpoint at a faster rate, the medium setting
may be used.

Fast (C1): Switch 4 in On position, all


others Off is the fastest integration constant
(6.5 minutes). Use fast only in instances where the
rate of change at the sensor is extremely rapid
and system capacity can compensate for that
rapid change.

4 System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin

Reverse or Direct Acting Operation


With the operation jumpers in the Reverse Acting (RA)
position, the analog output increases as the
temperature drops below setpoint. (See Figure 5.)
With the operation jumpers in the Direct Acting (DA)
position, the analog output will increase as the
temperature rises above the setpoint.
Select the RA/DA mode by positioning the operation
jumpers vertically or horizontally. (See Figure 2.)
Position the operation jumpers vertically for RA and
horizontally for DA.
The RA/DA operation jumpers are installed in the RA
mode at the factory.
Note: Dashed areas show throttling range possibilities
from minimum to maximum.
Reverse Acting
20 10

VDC mA

mA VDC

RA
-

10

10

30 25 20 15 10 5F
Setpoint
Throttling Range

DA
+

5 10 15 20 25 30F
Setpoint
Throttling Range

Figure 5: RA and DA Proportional Bands Shown in


Proportional-Only Mode

A dd-on Modules
The maximum number of add-on modules is listed in
Table 1.

Table 1: Maximum Number of S350 Stage


Modules per A350P
Number of
Number
S350A or
of S350A
S350C
or S350C
Modules
Stage
(with
Modules
Allowed One S350P)
Allowed

Power
Source

S350A On-Off stage modules receive power, setpoint,


and sensor input from the A350P control. S350A stage
modules perform switching functions based on the
controls setpoint and sensor information, as well as
the offset and differential selected at the S350A stage
module.
For more information on these modules, refer to the
TM
System 350 S350 Temperature, S351 Humidity,
and S352 Pressure On/Off Stage Modules
Product/Technical Bulletin (LIT-930080).
S350C Slave Stage Module
S350C slave stage modules receive power and sensor
input from the A350P control. S350C slave stage
modules perform switching functions based upon the
controls sensor information, as well as the setpoint
and differential selected at the S350C stage module.

Direct Acting
10 20

S350A On-Off Stage Modules

For more information on these modules, refer to the


TM
System 350 S350C Temperature Slave Stage
Module Product/Technical Bulletin (LIT-930084).
S350P Proportional Stage Modules
S350P proportional stage modules receive power,
setpoint, and sensor input from the A350P control. The
S350P stage module responds with an analog 0 to
10 VDC and 0 to 20 mA output signal. This is based
upon the controls setpoint and sensor information, as
well as the offset, throttling range, and minimum output
selected at the S350P stage module.
For more information on these modules, refer to the
TM
System 350 S350P Proportional Plus Integral
Temperature Stage Module Product/Technical Bulletin
(LIT-930086).

Number of
S350A or
S350C
Modules
(with
Two S350Ps)
Allowed

Y350R

External
Class 2
Transformer

System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin 5

D imensions
3/16 (4)

Mounting Slots
for No. 6 Screws

1/2 (13)

5 (127)
2 15/16
(75)

A350P

4 (102)

1 9/16
(40)

2 3/8 (61)

DIN
Rail Mount

7/16 (11)

1 3/16 (31)

3 (76)

Sensor
1/4 (6)

9 3/4 (248)

2 3/8 (61)

2 (50)

7/8 (22)

Conduit
Hole

7/8
(22)

Figure 6: A350P Control and Sensor Dimensions, in. (mm)

I nstallation and Wiring


Celsius Scale Conversion
A Celsius scale throttling range decal is included with
the A350P control. If the Celsius scale is desired:
1. Locate the throttling range and minimum output
potentiometers on the main PC board.
(See Figure 2.) Carefully remove the knobs and
the existing decal.
2. Apply the Celsius scale decal in the same place as
the original decal.

The A350P Temperature Control is housed in a


compact NEMA 1 plastic enclosure designed for
standard 35 mm DIN rail mounting. Four key-slot
mounting holes on the back of the control case are
provided should surface mounting be required. If a
Y350R is used, it should be mounted immediately to
the right of the control. Any S350 modules would
follow on the right, with the D350 being the last module
mounted, also on the right.
Note:

3. Rotate both knob stems completely


counterclockwise (CCW).
4. Reinstall the potentiometer knobs so the arrows
point to the minimum values.

When mounting any System 350 module to


rigid conduit, attach the hub to the conduit
before securing the hub to the control
enclosure.

WARNING: Risk of Electrical Shock.


Disconnect power supply before
making electrical connections to
avoid possible electrical shock or
equipment damage.

6 System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin

Wiring Terminals

Sensor Connection

Install all wiring to conform to the National Electrical


Code and local regulations. For maximum electrical
rating of control, refer to the label inside the control
cover. Terminals will accept 12 to 26 AWG wire. Use
only copper conductors.

Shielded cable is not generally required for sensor


wiring on runs of less than 50 feet. When using
shielded cable, isolate and tape the shield at the
sensor. Connect the shield to Terminal C on the
A350P control.

1. Use a 1/8 in. (3 mm) flat-blade screwdriver to push


the clamp arm down.

Refer to Table 3 for the maximum recommended cable


lengths for particular sizes of wire.

2. Insert the appropriate wire into the opening.


Refer to Table 2 for terminal designations.

Table 3: Maximum Recommended


Sensor Cable Lengths

3. Release the clamp arm to secure the wire.


See Figure 7.

0 to 10 VDC output

0 to 20 mA output

SN

Temperature sensor input

14 AWG

800

244

16 AWG

500

152

18 AWG

310

94

20 AWG

200

61

22 AWG

124

38

The sensor must be mounted so that it can


accurately sense the temperature of the controlled
medium.

Table 4: A350P Controls And Sensors


Control

Sensor Included
Sensor Lead Length is 9-3/4 in. (0.25 m)

A350PS-1C

A99BB-25C; Range: -40 to 212F


(-40 to 100C)

Common for power supply,


temperature sensor, and outputs

A350PS-1CM

A99BB-25C; Range: -40 to 212F


(-40 to 100C)

24 Volts AC

A350PS-2C

A99BC-25; Range: -40 to 248F


(-40 to 120C)

A350PS-2CM

A99BC-25; Range: -40 to 248F


(-40 to 120C)

A350PT-1C

No Sensor Included

A350BA-2C

A99BC-25; Range: -40 to 248F


(-40 to 120C)

VDC

5 VDC power supply (not used)

C
24V

Note:

Description

Meters

The sensor must be connected to Terminals SN


and C. (See Figure 2.) The sensors are not
polarity sensitive.

Table 2: Terminal Designations


Terminal

Feet

Various A99B Series Temperature Sensors and


mounting hardware are available for use with
A350P Series controls.

SN VDC

Figure 7: Cage Clamp Terminal Block

Shielded Cable Length

Wire
Gauge

Output signals from the A350P control vary


from 0 to 10 VDC and 0 to 20 mA. (Both
outputs can be used simultaneously.)
Connections can be made to both the V and
I terminals, allowing the control to drive
two outputs from the same RA or DA ramp
simultaneously. This feature can be used to
drive motor actuators of different types in a
single application.

For more information regarding sensor options


and installation, refer to the A99B Series
Temperature Sensors Product/Technical Bulletin
(LIT-125186).

System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin 7

A djustments
Follow this procedure to set up the A350P control for
the types of operation desired.
1. Remove its cover by loosening the four captive
cover screws. (See Figure 2.)
2. Set the RA/DA operation jumpers to the desired
mode of operation. Position the operation jumpers
vertically for RA (Reverse Acting) or horizontally
for DA (Direct Acting). (See Figure 2.)
3. Adjust the throttling range potentiometer to desired
setting. Rotate Clockwise (CW) to increase the
throttling range.

5.

Make sure the system is stable in the proportional


mode before selecting integration. Refer to the
Checkout Procedure section.

6.

Reinstall the cover and secure in place with the


four captive cover screws.

7.

Adjust the setpoint dial to the desired setpoint.


If using the D350 Display Module, press and hold
the setpoint button on the D350 while rotating the
setpoint dial.

Note:

Notes: Included with the control is a Celsius scale


throttling range decal. If the Celsius scale is
desired, refer to the Celsius Scale Conversion
section for decal installation instructions.
If the A350P is to be used in proportional plus
integral control, the initial throttling range
adjustment is seldom set below 6F (3C).
A narrow proportional band used in
conjunction with the integration may result in
unstable control.
4. If minimum output is required, set the minimum
output potentiometer (see Figure 2) to the desired
position. The 10-segment front LED panel or a
voltmeter can be used to read the minimum
output. (The minimum setting for the control is
designated by the 0 on the decal.)
Notes: Before adjusting the minimum output
potentiometer, verify that the control reads
zero output (that is, no LEDs are lit).
For each 10% increase in output, the next
bar will light on the LED bar graph (only
one bar is lit at anytime). In a milliampere
application, each bar equals 2 mA. In a
voltage application, each bar equals 1 VDC.
(Refer to Figure 3.)
Example:
To set the control for a minimum output of
4 mA, turn the minimum output potentiometer
clockwise until the second LED segment just
lights.

The controls setpoint is factory calibrated at


midscale to a tolerance of 1F (0.6C). The
setpoint tolerance at the extreme ends of the
setpoint scale may be 4F (2.2C). The
D350 Display Module is unaffected by this
tolerance shift. Use the D350 for the most
accurate setpoint selection.

C heckout Procedure
Follow this procedure to verify the A350P control is
connected and functioning properly.
1.

Before applying power, make sure that the


installation and wiring connections are according
to job specifications.

2.

Set up the system for proportional mode


(Integration = OFF), and make any necessary
adjustments to the setpoint, throttling range, and
minimum output. Then select Reverse or Direct
Acting mode.

3.

After making adjustments and electrical


connections, apply power to the system, and
observe it for stable operation.

4.

If integration is required, select the fast (C1),


medium (C2), or slow (C3) integration constant.
Slow is the recommended initial setting. (Refer to
the Integration Function section.)

5.

Put the system back into operation. If instability


occurs, consider increasing the throttling range.

8 System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin

T roubleshooting
If the control system does not function properly, verify
that the proper operation mode is selected on each
module (DA or RA), and perform the following
procedures to determine the cause of the problem:
1. Check for proper voltages on the A350P control.
a. Connect a digital voltmeter (DVM) between
Terminals 24V (+) and C (-) located on the
A350Ps terminal block. (See Figure 2.)
If an external transformer is used, select AC
volts on the DVM. Verify that the voltage is
between 20 and 30 VAC.
If a Y350R Power Module is used, select DC
volts on the DVM. Verify that the voltage is
between 16 and 38 VDC.
If an external DC power supply is used, select
DC volts on the DVM. Verify that the voltage is
between 22 and 29 VDC.
b. If the DVM reading is within the indicated
voltage range, select DC volts on the DVM
(DVM must be accurate to +/-0.01 VDC), and
connect the (+) lead to Terminal VDC and the
(-) lead to Terminal C.

2. Check sensor for proper resistance at a given


temperature. (The resistance across the sensor
changes with the temperature of the sensor.)
a. Disconnect power from the A350P control.
b. Disconnect the sensor from the control and
measure the resistance across sensor leads.
c.

d. Refer to Figure 8 to determine the optimal


resistance for the measured temperature.
e. If the measured resistance varies substantially
from the optimal resistance for that
temperature, the sensor or wiring must be
replaced.
f.

If the sensors resistance conforms to the


chart in Figure 8, reconnect the sensor to the
control.

g. Reconnect power to the control.


Note:

If the DVM voltage is between 4.9 and


5.1 VDC, proceed to Step 2.
If the DVM voltage is above 5.1 VDC, replace
the A350P.
c.

If the DVM voltage is below 4.9 VDC, check


the control using the following procedure.
Disconnect all loads from the A350P control.
(If in Direct Acting mode with power on, the
system will go to full output when the sensor is
disconnected. Thus, ensure that any loads are
disconnected before disconnecting the
temperature sensor.)
Disconnect the temperature sensor
completely, and recheck the DVM voltage.
If the DVM voltage rises to a value between
4.9 and 5.1 VDC, replace the sensor.
If the DVM voltage is still below 4.9 VDC,
replace the A350P control.

When measuring the sensors resistance, use


an accurate thermometer to measure the
temperature at the sensor.

The sensor reading indicated by the D350


may differ somewhat from thermometer
readings due to sensor tolerances, time
constants, thermometer accuracy, and other
factors.

Temperature

260
120
240
220
100
200
180
80
160
140
60
120
40
100
80
20
60
40
0
20
0
-20
-20
-40
-40
500 700 900 1100 1300 1500 1700 1900 2100

Resistance (Ohms)
Figure 8: Temperature vs. Resistance Chart for the
A99B Series Sensor

System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin 9

3. Check the A350P control for proper operation.


Note:

Perform Steps 1 and 2 first.

a. Reconnect the sensor to the control and


re-apply power.
b. Turn the throttling range and the minimum
output to minimum by turning both
potentiometers counterclockwise.
c.

Switch off the integration.

d. Select the RA mode.


e. Connect the DVM (+) lead to the A350P
controls Terminal SN and the (-) lead to
Terminal C.
If the sensor voltage is less than 1.8 VDC on
model A350PS-1C or less than 2.3 VDC on
model A350PS-2C, go to Step 3g.
f.

If the voltage is greater than 1.8 VDC on


model A350PS 1C or greater than 2.3 VDC on
model A350PS-2C, adjust the setpoint to
120F (49C) on model A350PS-1C or 240F
(116C) on model A350PS-2C.
The output Terminal V should be less than
0.1 VDC, and all LEDs in the bar graph display
should be off. If not, replace the A350P.
1. Adjust the minimum output to the
maximum by turning the potentiometer
CW. As the potentiometer is turned CW,
the LEDs in the bar graph should turn on
from left to right until the fifth or sixth bar is
on. If not, replace the A350P control.
2. Adjust the minimum output to zero again,
and select the DA mode.

g. If the sensor voltage is above 1.1 VDC


on A350PS-1C or above 1.6 VDC on
A350PS-2C, adjust the setpoint to match the
actual temperature (Ts). The output Terminal
V should be less than 0.1 VDC, and all LEDs
in the bar graph should be off.
Note:

Some tolerance error is present between the


setpoint scale and the setpoint knob pointer.
Refer to the Adjustments section.
1. Make sure the A350P control is in RA
mode.
2. Increase the setpoint in increments of 2F
(1C).
3. As the setpoint is increased, the controls
Terminal V output voltage should go from
0 to 10 VDC, the Terminal I output current
should go from 0 to 20 mA, and the LEDs
should turn on, one at a time from left to
right.
4. If the LEDs do not turn on and if the
outputs of terminals V and I do not change
as described above, replace the control.

h. Readjust the A350P control to the desired


control settings.

R epairs and Replacement


Do not make field repairs or perform calibration.
A99B Temperature Sensors and replacement controls
are available through the nearest Johnson Controls
representative. (See Tables 5 and 6 for ordering
information.)

3. If the right most LED in the bar graph is on


(Terminal V = 10 VDC, Terminal I = 20 mA),
go to Step 3h. If the LED is not on, replace
the A350P.

10 System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin

O rdering Information
Table 5: System 350 Products
Item

Product Code Number

A350P Proportional Plus Integral


Temperature Controls

Description

A350PS-1C

Range:
-30 to 130F (-35 to 55C)
Throttling Range: 2 to 30 F (1 to 17C)
(Includes the A99BC-25C Temperature Sensor)

A350PS-2C

Range:
90 to 250F (30 to 120C)
Throttling Range: 2 to 30 F (1 to 17C)
(Includes the A99BC-25C Temperature Sensor)

A350PT-1C

Range:
-30 to 130F (-35 to 55C)
Throttling Range: 2 to 30F (1 to 17C)
(Sensor not included)

Display Modules

D350AA-1C
D350BA-1C

Digital Temperature Display Module (Fahrenheit Scale)


Digital Temperature Display Module (Celsius Scale)

On/Off Stage Modules

S350AA-1C
S350AB-1C

Fahrenheit Scale
Celsius Scale

Slave Stage Module

S350CC-1C

Dual Scale (F and C)

Proportional Stage Module

S350PQ-1C

Dual Scale (F and C)

Power Module

Y350R-1C

120 or 240 VAC, 50/60 Hz Input, Rectified Class 2,


24 VAC Output

Table 6: System 350 Accessories


Item

Product Code Number

Description

Wall Mount Plate

TE-6001-4

Includes sensor mounting clip

Cover

T-4000-2644

For wall mount plate

Mounting Clip

A99-CLP-1

Surface mounting clip for the A99B Temperature Sensor

Duct Mounting

TE-6001-1

Duct-mounting hardware with handy box

Duct Mounting

TE-6001-11

Duct-mounting hardware without handy box

Conduit Adaptor

ADP11A-600R

1/2 in. snap-fit EMT conduit adaptor (box of 10)

Immersion Well

WEL11A-601R

For liquid sensing applications

Sun Shield

SHL10A-603R

For use with outside sensors in sunny locations

DIN Rail Sections

BKT287-1R
BKT287-2R

12 in. (0.3 m) long


39-1/3 in. (1.0 m) long

DIN Rail End Clamp

PLT344-1R

Consists of two end clamps

Cables for Remote Mounting of


D350 Display Module

WHA29A-600R*
WHA29A-603R
WHA29A-604R

3 ft (0.9 m)
25 ft (7.6 m)
50 ft (15.2 m)

*WHA29A-600R may be used to daisy chain S350 modules together.

System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin 11

Specifications
Product
Supply Voltage

Power Consumption

A350P Proportional Plus Time Integral Temperature Control


Y350R Power Module:

Input:
120/240 VAC 50/60 Hz
Output: 24 VDC, unfiltered, 10 VA
External Source:
24 VAC, 50/60 Hz, Class 2 (20-30 VAC)
Note: Only one supply voltage source may be used.
3.2 VA maximum

Ambient Temperature

Operating:
Shipping:

Humidity (all modules)

0 to 95% RH non-condensing; maximum dew point 85F (29C)

Setpoint Adjustment Range

Throttling Adjustment
Range
Analog Outputs

A350PS-1C:
A350PS-2C:
A350PT-1C:

-30 to 150F (-34 to 66C)


-40 to 185F (-40 to 85C)
-30 to 130F (-35 to 55C)
90 to 250F (30 to 120C)
-30 to 130F (-35 to 55C)

2 to 30F (1 to 17C)
0 to 10 VDC (550 ohm load minimum) and 0 to 20 mA (600 ohm load maximum)

Minimum Output

Adjustable from 0 to 60% of the output

Output Indication

A ten segment LED bar graph indicates percentage of output.

Control Action
Integration Constant
Sensor
Material
Agency Listing

Direct or reverse action is jumper selectable.


Four selectable rates: fast, medium, slow, and off
Replaceable positive temperature coefficient sensor
Reference resistance 1035 ohms at 77F (25C)
Case and cover:

NEMA 1 high-impact thermoplastic

UL Listed, CCN XAPX, File E27734


UL Listed for Canada, CCN XAPX7, File E27734

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult Johnson Controls Application Engineering at (414) 274-5535. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Printed in U.S.A.
www.johnsoncontrols.com

12 System 350 A350P Electronic Proportional Plus Integral Temperature Control Product/Technical Bulletin

Code No. LIT-1922450


Issued November 18, 2008

D352 Series

Pressure Display Module


Description
The D352 Display Module is used in
conjunction with the P352 and P352P Series
Pressure Controls. A 3-digit LCD display
provides continuous readout of the actual
pressure sensed by the P499 or
DPT2640 Transmitter. By pressing and
holding the setpoint button for three seconds,
the pressure setpoint will be displayed.

Module
Connector

3-Digit
LCD Display

Module
Connector

D352
PRESS FOR SETPOINT

Setpoint
Button

Features

display of actual system pressure and


setpoint
remote display mounting with WHA29A
cable (up to 50 ft)
5-pin connector simplifies wiring between
modules

d3521.eps

Interior of D352

D352

Applications
Use for pressure indication (local or remote) in
conjunction with P352 and P352P Pressure
Controls.

Accessories
For remote mounting of the D351 display module, specify the code
number (cable length).

Selection Chart
Code Number

Display Range

D352CA-1C

0 to 9.99 in. W.C.

D352CA-2C

0 to 0.999 in. W.C.

D352AA-2C

0 - 750 psi

Display Characters
3-digit 0.35 in LCD

Code Number

Cable Length

WHA29A-600R

3 ft (0.9 m)

WHA29A-603R

25 ft (7.6 m)

WHA29A-604R

50 ft (15.2 m)

0.145 Mounting Slot


3.68 For #6 Screws
0.5
13

Technical Specifications
D352 Pressure Module with psig or in. W.C. Scale
Case and Cover Material

NEMA 1, high-impact thermoplastic

Read-out

3-digit LCD (Liquid Crystal) continuous display

Input
Voltage

D352AA-2C

5 VDC provided by the P352 Pressure Control

D352CA-1C
D352CA-2C

14 VDC provided by the P352 Pressure Control

Ambient
Operating
Temperature Shipping

-30 to 150F (-34 to 66C)

Ambient Humidity

0 to 95% RH non-condensing

Mounting

Surface or DIN rail

2.94
75

DIN
Rail

5.00
127

-40 to 167F (-40 to 75C)

1.56
40

2.40
61
1.20
31

0.42
11

0.85
22
0.875 Conduit
22
Hole

d3512_1.eps

2.40
61

D352 Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 1

Code No. LIT-1922445


LITIssued

S352

Pressure Stage Module


Description

Features

The S352 Stage Module is used in conjunction reverse or direct acting mode, field
with the P352 On/Off Pressure Control to add
selectable
multi-stage capability. Using a Y350R, up to
adjustable differential and offset
five S352s can be added to the P352 via the 5- 5-pin connector for easy installation
pin plug-together connector. Using a 40 VA or
greater external transformer, up to nine S352s Applications
can be added.
Use for multiple staging of condenser fans.
The S352 has a SPDT output relay and three
adjustments including offset (stage setpoint),
differential and mode (reverse or direct acting)
.
Offset
Potentiometer

Differential
Potentiometer
Module
Connector

Module
Connector
Relay Energized
LED Indicator

S352
Jumper Block
Position
Reverse Action

Selection Chart

Direct Action

Code
Number

Output

Differential
Adjustment

Offset
Adjustment

S352AA-2C

SPDT Relay

2 to 50 psi

2 to 50 psi

N.C.
Relay

COM
Output

s3521.eps

Relay

N.O.
Terminals

0.145
3.68

Mounting Slot
for No. 6 Screws

Interior of S352
0.5
13

Technical Specifications

2.94
75

S352AA-2C Pressure Stage Module


Differential Range

2 to 50 psi

Offset Range

2 to 50 psi

Supply Voltage

24 volt power supply provided by P352 or Y350R


1 VA Maximum

Ambient
Temperature

Operating

-30 to 150F (-34 to 66C)

Shipping

-40 to 185F (-40 to 85C)


1.56
40

Humidity

0 to 95% RH non-condensing

Relay

SPDT enclosed relays. Contacts rated at 10 amp


non-inductive, 1/2 hp, 120/240 VAC

Case and Cover Material

NEMA 1, high-impact thermoplastic

Mounting

Wall or DIN Rail

Relay Contact Ratings


Voltage AC

120

Full Load Amp

9.8

4.9

58.8

29.4

2.40
61

0.42
11
1.20
31

2.40
61

208/240

Locked Rotor
Amp

S352
ON

0.85
22
0.875 Conduit
22
Hole

Non-Inductive Amp 10 at 24/240 VAC


Pilot Duty 125 VA at 24/240 VAC

s3522.eps

Power Consumption

5.00
127

DIN Rail
Mount

S352 Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 1

Code No. LIT-1922435


Issued November 18, 2008

P352AB

Electronic On/Off Pressure Control


.

Description
24V
COM
VDC
SEN

Concealed Setpoint
Adjustment Dial
Module
Connector
Jumper Block
Position

Differential
Potentiometer

The P352AB control can be used as a


standalone device or in conjunction with
accessory modules to control a wide variety of
single and multi-stage HVAC and refrigeration
applications.

Reverse Action

Relay Energized
LED Indicator

The Y350 Power Module, S352 Stage Module,


and D352 Display Module can be used with
the P352AB.

N.C.
Relay

Features

Direct Action

Relay

COM
Output

p3521.eps

The P352AB Electronic On/Off Pressure


Control features SPDT relay output and LED
indication. This control is used in conjunction
with a pressure transducer and wiring
harness. The pressure range is 0 to 600 psig
with adjustable differential and offset ranges.

N.O.
Terminals

P352

Interior of P352

field selectable reverse/direct acting mode


adjustable setpoint, differential, and offset
capabilities
wall or DIN rail mounting
stage (S352), display (D352), and
power (Y350R) modules plug-together via
5-pin connectors

Applications

condenser fan cycling


compressor unloading
high pressure indication

Selection Chart
Code Number

Output

P352AB-2C

Pressure Range (psig)

Differential (psi)

0 to 100
SPDT
Relay

P352AB-3C
P352AB-4C

2 to 50

90 to 250

10 to 100

240 to 600

Pressure Transducer and Cable


P499RAP-105K or P499RCP-105K

0.145
3.68

P352AB Electronic On/Off Pressure Control


Transformer

20 to 30 VAC, 50/60 Hz, Class 2

Y350R

120/240 VAC, 50/60 Hz


2.3 VA Maximum

DC Power
Supply

5 VDC provided to pressure transducer

2.94
75

5.00
127

DIN Rail
Mount

P352
ON

SPDT enclosed relay, contacts rated at 10 amp


non-inductive 1/2 hp 120/240 VAC

Case and Cover Material

NEMA 1, high-impact thermoplastic

Ambient
Temperature

Operating

-30 to 150F (-34 to 66C)

Shipping

-40 to 185F (-40 to 85C)

Ambient Humidity

0 to 95% RH non-condensing

1.56
40

1. Only one input voltage source may be used.

2.40
61

0.42
11
1.20
31

Relay Contact Ratings


Voltage AC

120

Full Load Amp

9.8

4.9

Locked Rotor Amp

58.8

29.4

208/240
2.40
61

Non-Inductive Amp 10 at 24/240 VAC


Pilot Duty 125 VA at 24/240 VAC

0.85
22
0.875 Conduit
22
Hole

p3522.eps

Relay

Mounting Slot
for No. 6 Screws

0.5
13

Power Consumption
P352AB-2C
P352AB-3C
P352AB-4C

D352AA-2C

P499RAP-107K or P499RCP-107K

Technical Specifications
Supply
Voltage 1

Display

P499RAP-101K or P499RCP-101K

P352 Dimensions, in. (mm)


The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 1

Code No. LIT-1922440


Issued November 18, 2008

P352P Series

Electronic Proportional Plus Integral Pressure Controls:


Static Pressure (W.C.) and PSI Series
.

Description

Cov er Sc rews (Quant ity = 4)

O
N

Thr ottling Ra nge


Po te ntiom et er
M in i m u m
Ou tp ut
Po ten tio met er

Two models cover the pressure ranges of 0.5


to 5 in. W.C. and 0.025 to 0.25 in. W.C., and
use the DPT2640 Pressure Transmitters.
Three models cover the pressure ranges of
0-100 psi, 90-250 psi, and 240-600 psi, and
use the P499 Pressure Transducers. (See
Selection Chart). All P352P models can use
the Y350R Power Module.

Re ve r se
Act in g

Op er ation Mo de
Ju mpe r Positio ns

24 V (2 4 VAC) ( +)

(0 -10 VDC Out pu t) V


(0 -20 mA O utp ut) I

C (Common) (-)

VDC (+5 VDC)

a350p.eps.eps

Direct
Act in g

(Sen sor ) (+) SN

field selectable proportional only or


proportional plus integral control
surface of DIN rail mounting
ten segment LED displays percent of
output signal
field selectable reverse/direct acting mode
minimum output adjustment
5-pin connectors eliminate wiring between
modules

Int egrat ion DI P Switch


(shown in proportional only position)

MIN
THROT
RANGE OUTPUT

LED I ndicat or
(Percent of Ou tput)

Features

Fast (C1)
Medium (C2)
Slow (C3)
Off

Se tpoint
Dial

2 3 4

M od ule
Co nn ecto r

The P352P Electronic Proportional Plus


Integral Pressure Control Series has two
proportional outputs of 0 to 10 VDC and
0 to 20 mA. Proportional Plus Integral (PI)
control is an option to hold setpoint, regardless
of load shifts on a system.

P352P

Interior of P352P

Applications

dual static pressure control


building pressurization
condenser fan speed control
damper positioning
flow valve positioning

Selection Chart
Output

P352PQ-1C

0.5 to 5 in. W.C.


Proportional Voltage:
0.025 to 0.25 in. W.C.
0 to 10 VDC
and
0 - 100 psi
5 - 50 psi
Proportional Current: 90 - 250 psi
0 to 20 mA
10 - 100 psi
240 - 600 psi

P352PQ-2C
P352PN-2C
P352PN-3C
P352PN-4C

Setpoint
Range

Throttling
Range

Pressure Sensor
(Order Separately)

Sensor Input
Range

DPT2640-010D

0 to 10 in. W.C.

(No Stage Module) D352CA-1C

DPT2640-0R5D

0 to 0.5 in. W.C.

(No Stage Module) D352CA-2C

P499RAP-101K or P499RCP-101K

0 - 100 psi

P499RAP-105K or P499RCP-105K

0 - 500 psi

P499RAP-107K or P499RCP-107K

0 - 750 psi

Note: Order the pressure sensor separately. If required, power,


stage, and display modules may also be ordered separately.

0.5
13

P352P Electronic Proportional Plus


Integral Static Pressure Control
Transformer

20 to 30 VAC, 50/60 Hz, Class 2

Y350R

120/240 VAC, 50/60 Hz

2.94
75

0 to 10 VDC (550 ohm load minimum) and


0 to 20 mA (600 ohm load maximum).

Minimum Output

Adjustable to 0 to 60% of full output span

Output Indication

A ten segment LED bar graph indicates


percentage of output

Control Action

Direct or reverse action is jumper selectable

Power Consumption

3.2 VA

Integration Constant

Three selectable rates C1, C2, C3, and Off


position

Ambient
Temperature

Operating

-30 to 150F (-34 to 66C)

Shipping

-40 to 185F (-40 to 85C)


0 to 95% RH non-condensing

Case and Cover Material

NEMA 1, High-impact thermoplastic

5.00
127

DIN Rail
Mount

Proportional Output

Ambient Humidity

S352AA-2C, D352AA-2C

0.145 Mounting Slot


3.68 for No. 6 Screws

Technical Specifications
Supply
Voltage 1

Associated Stage and


Display Modules

1.56
40

P352P

2.40
61

0.42
11

1.20
31

2.40
61

0.85
22

0.875 Conduit
Hole
22

1. Only one input voltage source may be used.

p352p_2.eps.eps

Code
Number

P352P Dimensions, in. (mm)


The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 1

System 350 Product Guide


Basic Controls Section
Product/Technical Bulletin
Issue Date

930
P352AB
0200

System 350
P352AB Electronic Pressure Control Series
The P352AB controls are On/Off electronic pressure
controls with Single-Pole, Double-Throw (SPDT) relay
output and Light-Emitting Diode (LED) indication. The
P352AB controls are designed with Reverse or Direct
Acting mode of operation, adjustable differential, and
an interchangeable pressure transducer. The P352AB
control will accept S352A Stage Modules to control
stages of Heating, Ventilating, and Air Conditioning
(HVAC) and/or refrigeration equipment.
Three models cover the ranges of 0-100 psi,
90-250 psi, and 240-600 psi, covering most common
refrigeration and air conditioning applications.
As are all System 350 products, the P352AB control
is housed in a NEMA 1 high-impact thermoplastic
enclosure. The modular design provides easy,
snap-together connections for quick installation and
future expandability.
Figure 1: P352AB Electronic Pressure Control

Features and Benefits


Modular Design

Provides the flexibility to add S352A Stage


Modules, D352 Display Module, and Y350R
Power Module

Plug-together Connectors

Eliminates wiring between modules and


reduces installation costs

and 35 mm DIN Rail


Mounting

Three Models Available


with Adjustable Setpoint
Ranges of 0-100 psi,
90-250 psi, and 240-600 psi

Models Available with


Adjustable Differential from
2-50 psi and 10-100 psi

Field-selectable Direct or
Reverse Acting Mode

Interchangeable Pressure

Handles pressures required for most fan


cycling and compressor unloading
applications
Enables user to match the equipment cycle
rate and/or sequencing for a given application
Energizes relay output on either an increase
or a decrease in pressure
Increases versatility and serviceability

Transducer

2000 Johnson Controls, Inc.


Part No. 24-7664-1903, Rev.
Code No. LIT-930038

1
www.johnsoncontrols.com

A pplication
The P352AB Electronic Pressure Control can be used
as a standalone device or in conjunction with
System 350 plug-together accessory modules for
single or multiple stage refrigeration and HVAC
pressure control applications. Typical applications
include:

condenser fan cycling

compressor cycling and unloading


IMPORTANT: The System 350 controls are
intended to control equipment under
normal operating conditions. Where
failure or malfunction of the
System 350 controls could lead to an
abnormal operating condition that
could cause personal injury or
damage to the equipment or other
property, other devices (limit or
safety controls) or systems (alarm or
supervisory systems) intended to
warn of, or protect against, failure or
malfunction of the System 350
controls must be incorporated into
and maintained as part of the control
system.

A typical System 350 pressure control setup includes


the following:

IMPORTANT: The P352AB controls use an input


signal from the P399 Electronic
Pressure Transducer to determine
pressure in psi (pounds per square
inch). The P399 transducer uses a
sealed-reference of one atmosphere
to determine 0 psi. For more
information on interpreting control
pressure readings, refer to the
P399 Electronic Pressure Transducer
Product/Technical Bulletin,
LIT-125515.

Setpoint
Setpoint is defined as the pressure at which the relay
de-energizes. The setpoint is adjustable between
0 to 100, 90 to 250, and 240 to 600 psi, depending on
the model ordered. (See Table 1.)

Table 1: Setpoint Adjustment Range


P352AB Model No.

Setpoint Range

P352AB-2

0 to 100 psi

P352AB-3

90 to 250 psi

P352AB-4

240 to 600 psi

P352AB Electronic Pressure Control

Differential

S352A Stage Modules

D352 Digital Display Module

Y350R Power Module (or 24 VAC transformer)

P399 Electronic Pressure Transducer

Differential is defined as the difference in pressure


between energization and de-energization of the
output relay. The differential is adjustable between
2 to 50 and 10 to 100 psi, depending on the control
model. (See Table 2.)

Table 2: Differential Adjustment Range

O peration
The P352AB Electronic Pressure Control operates on
24 VAC and has an SPDT relay output. A front panel
LED lights to indicate when the relay is energized.

P352AB Model No.

Differential Range

P352AB-2

2 to 50 psi

P352AB-3

10 to 100 psi

P352AB-4

10 to 100 psi

The P352AB controls are used with the P399


Electronic Pressure Transducers, which are available
in several pressure ranges, and provide a ratiometric
analog signal (0.5 to 4.5 VDC), based on the sensed
pressure.

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

Direct/Reverse Acting Mode


The P352AB controls utilize jumpers (at Jumper
Terminal J1) to select the operation mode. (See
Adjustments (P352AB Control) section and Figure 3.)
When in Direct Acting (DA) mode, the relay
de-energizes when the pressure drops below the
setpoint. When the pressure rises above the setpoint
plus the differential, the relay energizes and the ON
LED illuminates.

When in Reverse Acting (RA) mode, the relay


de-energizes when the sensed pressure rises above
the setpoint. When the pressure drops below the
setpoint minus the differential, the relay energizes and
the ON LED illuminates.
Note:

The P352AB controls are configured for DA


mode at the factory.

Refer to Figure 5 for an example of a typical Direct


Acting/Reverse Acting application.

D imensions
Mounting Slots
For No. 6 Screws

1/8 (4)

P352

2-15/16 (75)

5 (127)

ON

JOHNSON
O
O
CONTROLS

1-1/2
(40)

7/16
(11)

DIN Rail
Mount

2-3/8
(61)
1-3/16

Wiring Harness
6-1/2 ft
(2.0 m)
or
13 ft
(4.0 m)

2-1/4 (57)

2-3/8 (61)

P399 Transducer

7/8 (22)

Conduit
Hole
7/8 (22)

Figure 2: P352AB Control Dimensions, in. (mm)

M ounting
The P352AB Electronic Pressure Control is housed in
a compact NEMA 1 plastic enclosure designed for
standard 35 mm DIN-rail mounting. Four key-slot
mounting holes on the back of the control case are
provided for surface mounting. (See Figure 2.)

Note:

When mounting the P352AB control (or any


System 350 Module) to rigid conduit, attach
the hub to the conduit before securing the hub
to the control enclosure.

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

A djustments (P352AB Control)


3. Set the mode of operation by positioning the
jumpers (at Jumper Terminal J1) horizontally for
Direct Acting or vertically for Reverse Acting.

Perform the following steps to adjust the P352AB


control settings. (See Figure 3.) Refer to Figure 5 for
an example of the P352AB control in a typical Direct
Acting/Reverse Acting application.

Note: The P352AB controls are configured in the


DA mode at the factory.

WARNING: Risk of Electrical Shock.


Disconnect power supply to
avoid possible electrical shock or
equipment damage. More than
one disconnect may be required
to completely de-energize
equipment.

1. Ensure all power to system is off.

4. Adjust the differential using the potentiometer


marked DIFF ADJUST to the desired setting.
Clockwise rotation increases the differential.
5. Adjust the setpoint using the setpoint adjustment
dial to the desired setting.
After power is applied to the control, a more
accurate setting of the setpoint can be made by
utilizing the D352A Pressure Display Module.
6. Replace the cover on the control and fasten in
place with screws.

2. Remove the P352AB control cover by loosening


the four captive cover screws.

7. Restore power to system.


Wire
Terminal
Block
24V
COM
VDC
SEN

Concealed Setpoint
Adjustment Dial
Module
Connector
Jumper
Position at J1

Differential
Potentiometer
Relay Energized
LED Indicator

Reverse Acting
Relay

Direct Acting

Cover Screw
(One of Four)
N.C. COM
N.O.
Relay Output Terminals

Figure 3: Interior View and Typical Wiring of the P352AB Control

A dd-On Modules
The Y350R Power Module, D352 Digital Pressure
Display, and S352A Stage Modules snap together and
plug into the P352AB Electronic Pressure Control via
connectors on both sides of each add-on module.

Y350R Power Module


The Y350R Power Module provides a convenient
method of powering System 350 modules from a
120 or 240 VAC power source.

The Y350R Power Module can be plugged into the


right side of the P352AB controls or any of the add-on
modules. The Y350R Power Module is capable of
providing power to a P352AB control, a D352 Display
Module, and up to five S352A Stage Modules. (Refer
TM
to the System 350 Y350R Power Module
Product/Technical Bulletin, LIT-930090, for more
information.)

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

D352 Digital Pressure Display Module


The D352 Display Module receives power, sensor, and
setpoint information from the P352AB control. A
three digit Liquid Crystal Display (LCD) gives a
continuous readout of the sensed pressure. Pushing
the PRESS FOR SETPOINT button displays the
setpoint of the adjoining P352AB control. The button
must be pressed for approximately three seconds.
TM
(Refer to the System 350 Display Modules
Product/Technical Bulletin, LIT-930070, for more
information.)

WARNING: Risk of Electrical Shock.


Disconnect power supply to
avoid possible electrical shock or
equipment damage. More than
one disconnect may be required
to completely de-energize
equipment.

1. Ensure all power to system is off.

S352A Pressure Stage Modules


The S352A Stage Modules receive power, setpoint,
and sensor input from the P352AB controls. As many
as five S352A Stage Modules can plug into the
P352AB controls when powered by the Y350R Power
Module. When powered by an external transformer,
the P352AB controls can use up to nine S352A Stage
TM
Modules. (Refer to the System 350 S350A
Temperature, S351A Humidity, and S352A Pressure
Stage Modules Product/Technical Bulletin,
LIT-930080, for more information.)
Note:

When using an external transformer, the


Y65 Series or other 40 VA Class 2
transformers are recommended.

CAUTION: Verify that the jumpers are in the


proper position before powering
System 350 components. If the
jumpers on the P352AB control
or the S352A Stage Module are
in the wrong position, the device
will activate the relay in response
to the opposite signal. The
DA/RA relay will remain
energized until the error is
corrected.

A djustments (S352A Stage Module)


Perform the following steps to adjust the S352A stage
module settings. (See Figure 4.) Refer to Figure 5 for
an illustration of the S352A Stage Modules in a typical
Direct Acting/Reverse Acting application.

Each stage module may be receiving separate


power sources. Make sure all power sources to
each stage module are off.
2. Remove the stage module cover by loosening the
four captive cover screws.
3. Set the mode of operation by positioning the
jumpers (at Jumper Terminal J2) horizontally for
Direct Acting or vertically for Reverse Acting.
4. Adjust the differential using the potentiometer
marked DIFF to the desired setting.
5. Adjust the offset using the potentiometer marked
OFFSET to the desired pressure from the P352AB
control setpoint at which the stage relay will
de-energize (above setpoint with Direct Acting
mode selected or below setpoint with Reverse
Acting mode selected).
6. Replace the S352A stage module cover and
tighten the captive cover screws.
7. Restore power to system.
Offset
Potentiometer

Differential
Potentiometer
Module
Connector

Module
Connector

Jumper
Position at J2

Relay Energized
LED Indicator

Reverse Acting
Relay

Direct Acting

Cover Screw
(One of Four)
N.O.
N.C. COM
Relay Output Terminals

Figure 4: Interior View and Typical Wiring


of the S352A Stage Module

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

Higher
Pressure

ON

Differential

Setpoint
Pressure

Differential

ON

OFF
OFFSET

OFF
OFFSET
OFFSET

OFF
Differential

OFF
Differential

ON = Energized
OFF = De-energized

ON
Lower
Pressure

ON
P352AB
Stage
1

S352A
Stage
2

S352A
Stage
4
Reverse

Direct

Figure 5: Typical Direct Acting/Reverse Acting Application


Using One P352AB Control and Three S352A Stage Modules

W iring
Refer to the following guidelines and wiring diagrams
for proper wiring and terminal designations.
(See Table 3 and Figures 6 and 7.)

WARNING: Risk of Electrical Shock.


Disconnect power supply before
making electrical connections to
avoid possible electrical shock or
equipment damage. More than
one disconnect may be required
to completely de-energize
equipment.

IMPORTANT:

Make all wiring connections in


accordance with the National
Electrical Code and all local
regulations. Use copper
conductors only. Do not exceed
the controls electrical ratings.

Transducer Wiring
The P352AB control supplies 5 VDC power to the
P399 Electronic Pressure Transducer. The transducer
is wired to three of the four connectors at the terminal
block, located at the upper left of the circuit board.
(See Figures 6 and 7.)
The transducer wiring harness has a shielded cable.
Any additional length of cable should also be shielded
cable. Connect the cable shield to the COM terminal
on the P352AB control. Do not connect the other end
of the cable shield.

Table 3: Connecting the Transducer


to the P352AB Control
P352AB Control
Terminal
Designations

P399 Electronic
Pressure Transducer
Wire Colors

COM

Black (Common and Shield)

SEN

White (Output Signal)

VDC

Red (5 VDC Supply)

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

Wiring Harness

P399 Transducer

White-SEN
Red-VDC
Black-COM
Shield (Connect
only to COM on P352AB)
24
VAC

Isolate and tape. Do not ground


this end of cable shield.

P352AB

S352A

Load

Load

D352A

Wire
Terminal
Block
24V
COM
VDC
SEN
COM
N.C.
Output N.O.
Relay
Terminals

120 VAC

Figure 6: System 350 Powered by an External Transformer Using 120 VAC Power Supply

Wiring Harness

P399 Transducer

White-SEN
Red-VDC
Black-COM
Shield (Connect
only to COM on P352AB)
P352AB

Y350R

Isolate and tape. Do not ground


this end of cable shield.
S352A

S352A

S352A

D352A

Wire
Terminal
Block
24V
COM
VDC
SEN
COM
N.O.
N.C. Output
Terminals
Relay

120 VAC

Load

Load

Load

Load

Figure 7: System 350 Powered by a Y350R Power Module Using 120 VAC Power Supply

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

C heckout Procedure
Before applying power, make sure installation and
wiring connections are according to job specifications.
After necessary adjustments and electrical
connections have been made, put the system in
operation and observe at least three complete
operating cycles before leaving the installation.

T roubleshooting
If the System 350 control modules do not appear to
function properly, verify that the proper mode (DA or
RA) has been selected on each control module. Then
perform the following procedures to determine the
problem.
IMPORTANT:

The control and the controlled


equipment must be powered and
operating at a stable pressure to
perform many of the following
procedures.

Equipment Needed:

A reliable pressure gauge connected near the


transducer.

A reliable and accurate Digital Voltmeter (DVM)


capable of measuring AC voltage and DC voltages
down to 0.1 VDC in the 0 to 10 VDC range.

WARNING: Risk of Electrical Shock.


To perform the following
procedures it is necessary to
power the control and the
controlled equipment while the
control cover is removed. Do not
touch any exposed metal
components with anything other
than properly insulated tools or
insulated probes of the digital
voltage meter. Failure to use
properly insulated tools and
probes can result in severe
electrical shock if live line voltage
parts are contacted.

1. Check for proper supply voltage to the Control.

c.

With the DVM, check the voltage between the


24V and the COM terminals on the terminal
block on the upper left side of the control.
If an external 24 VAC transformer powers
the control, select AC volts on the DVM. The
voltage must be between 20 and 30 VAC.
If a Y350R Power Module powers the
control, select DC volts on the DVM. The
voltage must be between 16 and 38 VDC.

d. If the DVM reading is within the indicated


voltage range, proceed to Step 2.
e. If the DVM reading is not within the indicated
voltage ranges, replace the external
transformer or the Y350R Power Module, and
recheck for proper supply voltage.
2. Check for proper supply voltage to the
pressure transducer.
a. Select DC volts on the DVM and measure the
voltage (VDCS) between VDC and the COM
terminals on the terminal block on the upper
left side of the control.
The voltage must be 5.0 VDC ( 0.1 VDC).
If the voltage is in this range proceed to
Step 3.
b. If the voltage is out of this range, power down
the controlled equipment and disconnect it
from the control. Disconnect the transducer
from the control. With the control powered,
measure the voltage (VDCS) between VDC
and the COM terminals on the terminal block
on the upper left side of the control.
The voltage must be 5.0 VDC ( 0.1 VDC).
If the voltage is in this range, replace the
transducer. If the voltage is out of range,
replace the control.
3. Check pressure transducer for proper output
signal voltage.
a. Measure and record the voltage (Vo) between
the SEN and the COM terminals on the control
terminal block.
b. At the same time, observe and record the
pressure reading (psiT) on the gauge.

a. Before powering control and equipment, check


that all of the wiring is correct and all of the
connections are tight.
b. Apply power to the control.
8

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

psi T = ( Voo -

VDCS
1.25 x Pmax
x
)
10
VDCS

psiT = Pressure measured at transducer


Vo = Transducer output signal voltage (VDC)
VDCS = Supply voltage to the transducer
(measured in step 2a).
Pmax = Transducer pressure range maximum

Output Voltage
(% of Power Supply)
4.5 VDC
(90%)

-2

The transducer output signal voltage (Vo)


increases proportionally to an increase in the
pressure at the transducer (psiT). Use the
graph in Figure 8 to compare the measured
signal voltage to the measured pressure or
use the formula below to compare the voltage
and pressure values.

2.5 VDC
(50%)

Pressure (psi)
P352AB Model
P399 Transducer

100 psi
P352AB-2
P399A

500 psi
P352AB-3
P399B

Figure 8: Pressure vs. Output Voltage

The measured pressure at the gauge is


approximately 245 psi (psiT), the measured
transducer output voltage is 2.5 VDC (Vo), the
measured supply voltage to the transducer is
5.03 VDC (VDCS), and the transducers rated
range is 0 to 500 psi (Pmax). Use the formula
above to calculate the pressure you would
expect from the measured voltage.

= 248.1 psi

Since the measured pressure of 245 psi (psiT)


is close to the pressure calculated from the
measured voltage of 248.1 psi, the transducer
output voltage is considered within the desired
range.
Note:

3
-4
BAB
52
2A
3
5
P
P3

0.5 VDC
(10%)

Example:

x 500
(2.5 - 5.03
) x 1.255.03
10

P35
2AB

c.

Depending on the accuracy of the


instrumentation used to measure the
actual pressure at the transducer
(psiT) and the transducer output
voltage (Vo), the actual and calculated
pressure may not exactly agree.

4. Check the control for proper operation.


Perform Steps 1-3 first.
Note: When the LED is lit, the N.O. contacts are
closed.
a. Determine and record if the control is
in the DA or RA mode of operation.
b. Determine the differential setting.
c.

Observe and record the system


pressure at the gauge.

d. If the control is in the DA mode, adjust the


setpoint setting to a value lower than the
observed gauge pressure. If the LED is not lit,
turn the setpoint adjustment knob
counterclockwise until the LED lights
e. With the LED lit, slowly turn the setpoint
adjustment knob clockwise (to increase the
setpoint setting) until the LED goes off.
Observe the gauge pressure, which should be
the same as the setpoint setting when the LED
goes off.
f.

Next turn the setpoint adjustment slowly


counterclockwise until the LED lights again.
Observe the gauge pressure, which should be
equal to the differential setting plus the
setpoint setting when the LED lit.

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

g. If the control is in the RA mode, adjust the


setpoint setting to a value higher than the
observed gauge pressure. If the LED is not lit,
turn the setpoint adjustment knob clockwise
until the LED lights.

e. Use the procedure outlined in Steps 4a-4i to


determine if the stage module is operating
properly. Use Table 4 to determine what the
On and Off setpoint pressure values are for
each module.

h. With the LED lit, slowly turn the setpoint


adjustment knob counterclockwise (to
decrease the setpoint setting) until the LED
goes off. Observe the gauge pressure, which
should be the same as the setpoint setting
when the LED went off.

f.

i.

g. If a stage module still does not perform


properly, replace the stage module.

Next turn the setpoint adjustment slowly


clockwise until the LED lights again. Observe
the gauge pressure, which should be equal to
the setpoint setting minus the differential
setting.

6. Check the display module for proper


operation.

5. Check the stage modules for proper operation.


Perform Steps 1-4 first.

If there is no display module in the system, skip


this step.
Perform Steps 1-5 first.
a. Check the gauge pressure (psi) at the
transducer.

If stage modules are not used, proceed to Step 6.

b. If the display module does not display the


(approximate) pressure measured at the
gauge, replace the display module.

a. Determine and record if the stage module


is in the DA or RA mode of operation.
b. Determine the differential setting.
c.

If a stage module LED and relay do not


perform as expected, adjust the differential
and offset potentiometers to their minimum
value and repeat the previous checks.

c.

Observe and record the offset setting.

d. Observe and record the system


pressure at the gauge.

Pressing the button on the display module


should display the current setpoint setting.

If the displayed setpoint is out of the controls


setpoint pressure range (check scale-plate at the
setpoint knob for controls pressure range),
replace the control.

Table 4: S352A Stage Module Relay Troubleshooting


Operating Mode

LED

N.O. Contact
Position

Setpoint Setting Equals


Approximately

Direct Acting (DA)

On

Closed

(psi reading) - offset - differential

Direct Acting (DA)

Off

Open

(psi reading) - offset

Reverse Acting (RA)

On

Closed

(psi reading) + offset + differential

Reverse Acting (RA)

Off

Open

(psi reading) + offset

R epairs and Replacement


Field repairs or calibration must not be made.
Replacement controls and pressure transducers are
available through your local Johnson Controls
representative.

10

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

O rdering Information
Table 5: System 350 Products
Item

Product Code
Number

Description

P352AB Electronic Pressure


Control Series

P352AB-2C*

SPDT Relay with LED Indication


Setpoint Adjustment Range:
0-100 psi
Differential Adjustment Range: 2-50 psi

P352AB-3C*

SPDT Relay with LED indication


Setpoint Adjustment Range:
90-250 psi
Differential Adjustment Range: 10-100 psi

P352AB-4C*

SPDT Relay with LED indication


Setpoint Adjustment Range:
240-600 psi
Differential Adjustment Range: 10 to 100 psi

Electronic Pressure Transducers


for the P352AB-2

P399AAA-1C*
P399AAC-1C*

0 to 100 psis; 1/8 in. NPT male pressure connection


0 to 100 psis; 1/4 in. SAE female flare pressure connection

Electronic Pressure Transducers


for the P352AB-3

P399BAA-1C*
P399BAC-1C*

0 to 500 psis; 1/8 in. NPT male pressure connection


0 to 500 psis; 1/4 in. SAE female flare pressure connection

Electronic Pressure Transducers


for the P352AB-4

P399CAA-1C*
P399CAC-1C*

0 to 750 psis; 1/8 in. NPT male pressure connection


0 to 750 psis; 1/4 in. SAE female flare pressure connection

Wiring Harness

WHA-P399-400C*
WHA-P399-200C*

13.1 ft (4.0 m) length


6.6 ft (2.0 m) length

Display Module

D352AA-2C

Digital Pressure Display Module

Stage Module

S352AA-2C

Pressure Stage Module Used with P399 Pressure Transducer

Power Module

Y350R-1C

Rectified 24 VAC from 120/240 VAC Source

* Electronic Pressure Transducer and Wiring Harness must be ordered separately.

Table 6: System 350 Accessories


Item

Product Code
Number

Description

Conduit Adaptor

ADP11A-600R

1/2 in. snap-fit EMT conduit adaptor (box of 10)

DIN Rail Sections

BKT287-1R
BKT287-2R

12 in. (0.3 m) long


39-1/3 in. (1.0 m) long

DIN Rail End Clamp

PLT344-1R

Consists of two end clamps

Cables for Remote Mounting of


D352 Display Module

WHA29A-600R*
WHA29A-603R
WHA29A-604R

3 ft (0.9 m)
25 ft (7.6 m)
50 ft (15.2 m)

* WHA29A-600R may be used to link S352A Stage Modules together.

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

11

S pecifications
Product
Pressure Setpoint Range

Differential Range

Supply Voltage*
DC Power Supply Output
Output Relay
Power Requirement
Input Signal
Electrical Ratings

Ambient Temperature
Ambient Humidity
Material
Agency Listing

P352AB Electronic Pressure Control Series


P352AB-2: 0 to 100 psi
P352AB-3: 90 to 250 psi
P352AB-4: 240 to 600 psi
P352AB-2: 2 to 50 psi
P352AB-3: 10 to 100 psi
P352AB-4: 10 to 100 psi
Y350R Power Module or
Class 2 Transformer, 20-30 VAC; 50/60 Hz
5 VDC to power the P399 Electronic Pressure Transducer
SPDT Enclosed Relay
1.8 VA maximum
0.5 to 4.5 VDC Ratiometric Signal from P399 Electronic Pressure Transducer
Full Load Amperes:
Locked Rotor Amperes:
Non-Inductive Amperes:
Pilot Duty:
Operating:
Shipping:

9.8 (120 VAC)


4.9 (208/240 VAC)
58.8 (120 VAC)
29.4 (208/240 VAC)
10 at 24/240 VAC
125 VA at 24/240 VAC

-30 to 150F (-34 to 66C)


-40 to 185F (-40 to 85C)

0 to 95% RH (Non-condensing)
Case, Cover: NEMA 1 High Impact Thermoplastic
UL Listed, CCN XAPX, File E27734
UL Listed for Canada, CCN XAPX7, File E27734

* Only one voltage source may be used.

Add-on Modules:
S352A
Y350R
D352

Relay Contacts:
DIFF and OFFSET:
Input Voltage:
Display Range:

SPDT, 10 Amperes Non-inductive, 1/2 hp 120/240 VAC


2 to 50 psi Differential; 2 to 50 psi Offset
120/240 VAC, 50/60 Hz
0 to 750 psi

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult Johnson Controls/Penn Application Engineering at (414) 274-5535. Johnson Controls, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

12

FAN 930
System 350 Product Guide
Printed in U.S.A.
www.johnsoncontrols.com

Basic ControlsSystem 350 P352AB Electronic Pressure Control Series Product/Technical Bulletin

FANs 930, 930.5, 125


Product/Technical Bulletin P352P
Issue Date 0296

System 350TM
P352P Electronic Proportional Plus Integral
Static Pressure Controls

The P352P is an electronic proportional only or


proportional plus integral static pressure control with
0 to 10 VDC and 0 to 20 mA anolog outputs. The P352P is
also equipped with three user-selectable integration
constants, as well as a wide adjustable throttling range.
Two models cover the ranges of
0.5 to 5 in. W.C. and 0.025 to 0.25 in. W.C.
Like all System 350 products, the P352P is housed
in a NEMA 1 high-impact thermoplastic enclosure. The
modular design provides easy, snap-together connections
for quick installation and future expandability.
Figure 1: P352P Electronic Proportional Plus Integral
Pressure Control

Features and Benefits


Modular Design

Provides the flexibility to add a D352 Pressure Display Module and a


Y350R Power Module

Plug-in Connectors and 35 mm DIN


Rail Mountability

Eliminates wiring between modules and reduces installation costs

Two Models Cover a Wide Setpoint


Range of 0.5 to 5 in. W.C. or 0.025
to 0.25 in. W.C.

Reduces inventory by encompassing pressure ranges required to


support most static pressure control applications

Minimum Output Adjustable from 0


to 60%

Tailors the output to the requirements of the controlled equipment

Adjustable Throttling Range of 0.5


to 5 in. W.C. or
0.025 to 0.25 in. W.C.

Enables user to match the amount of control (maximum to


minimum) required for a given application

Field-selectable Reverse or Direct


Acting Mode

Works in a variety of pressure applications

Three User-selectable Integration


Constants

Adjusts output to bring process to setpoint regardless of system load

Interchangeable Pressure
Transmitters

Increases versatility and serviceability

1996 Johnson Controls, Inc.


Part No. 24-7664-486, Rev.
Code No. LIT-930042

A pplication Overview

O peration

The P352P Pressure Controls can be used as stand alone


devices or in conjunction with plug-in accessory modules to
control variable speed drives, motor actuators, or other
devices. The P352P Static Pressure Controls are not
typically used with staging modules. Consult Johnson
Controls Application Engineering for specific information
if a question regarding a specific application arises.
Typical applications include:
duct static pressure control
building pressurization
A typical System 350 static pressure control scheme
includes the following:
P352P Pressure Control
Y350R Power Module (or 24 VAC transformer)
D352CA Digital Pressure Display Module
(in. W.C.)
DPT-2640 Pressure Transmitter

IMPORTANT: All System 350 Controls are designed


for use only as operating controls.
Where an operating control failure
would result in personal injury and/or
loss of property, it is the responsibility of
the installer to add devices (safety, limit
controls) or systems (alarm, supervisory
systems) that protect against or warn of
control failure.
The P352P operates on 24 VAC/VDC and provides two
simultaneous analog outputs: 0 to 10 VDC and
0 to 20 mA. A ten segment front panel LED bar graph
indicates percentage of output. Adjustable features include:
setpoint
minimum output
throttling range (proportional band)
integration constant
reverse or direct acting mode of operation

Module Connector
Setpoint Potentiometer
Minimum Output Potentiometer
Operational
Mode Jumper
Positions

Throttling Range Potentiometer

Reverse Action

Direct Action
V
I
SN
VDC
C
24V

Integration
DIP Switch
Positions

Percent of Output LED Indicator Lights

O
N

1 2 3 4

C1
Setpoint Potentiometer
C2
C3
Off

DPT-2640*
OUT
0 to 10 VDC Output

EXC

0 to 20 mA Output

COM

Figure 2: Interior View Showing P352P Features

2 System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

* Use the 0-5 V output


of the DPT-2640
as the input to the
P352P.

Minimum Output Adjustment


This adjustment is used to set the minimum voltage or
milliampere (mA) output that the P352P will provide. It
can be set from 0 to 60% (up to 6 VDC or up to
12 mA).
Example: A controlled device that responds to a
4 to 20 mA output would require that the minimum output
be adjusted to 20% or 4 mA (see Figure 3).
The MIN OUTPUT adjustment is located on the lower
circuit board to the right of the throttling range
potentiometer. One bar will light on the bar graph LED
(front of control) for each 10% increase in range.

mA

20

10
Minimum
Output

4
0
Setpoint

(P352PQ-1C)
1
2
3
0.05
0.1
0.15 (P352PQ-2C)
Throttling Range
(in. W.C.)

Figure 3: Minimum Output Set to 20% (4 mA) and


Throttling Range Set to 3 in. W.C. (P352PQ-1C) or
0.15 in. W.C. (P352PQ-2C)

Throttling Range (Proportional Band)


The throttling range can be adjusted from
0.5 to 5 in. W.C. (P352PQ-1C) or
0.025 to 0.25 in. W.C. (P352PQ-2C) (see Figure 3).
Adjustment is made using the potentiometer marked
THROT RANGE located on the lower printed circuit
board to the left of the MIN OUTPUT potentiometer.

Integration Constant
Proportional controls cannot hold a process at the exact
setpoint. A proportional offset is always present and is due
to the fact that the control output reaches 0% at setpoint.
Any load on the system will cause the point of control to be
offset from the setpoint. The greater the load on the
system, the further the control point will be offset from the
setpoint (this is commonly referred to as proportional
offset).

Some proportional only controls are designed with their


setpoint located midway through the proportional band to
help compensate for this offset, but a fixed 50% controlled
device action at setpoint does not necessarily match the
system load. Depending on the load, the control point can
still be held some distance from setpoint. This results in a
plus/minus error from the setpoint rather than a singleended error.
The P352P has an integration feature, which measures the
control points distance from setpoint and automatically
adjusts the amount of control output. Over a period of
time, the P352Ps output is brought into balance with the
system load at setpoint
(see Figure 4). The rate of correction automatically
increases as the process deviates further from setpoint.
On traditional proportional plus integral controls, the
amount of correction is sometimes in danger of becoming
too large. When the output of the actuated device (valve or
damper) is fully open or closed and the setpoint still cannot
be reached, the integration error continues to grow. The
result is called
integral windup. The P352P avoids integral windup
with a patented circuit that puts a dynamic ceiling on the
integrator. This resets the integration error when the
sensor goes just above the setpoint plus the throttling range
(in DA [Direct Action] mode) or just below the setpoint
minus the throttling range (in RA
[Reverse Action] mode). This will allow the process to
recover from an out-of-range condition without a long
period of overshoot.
The P352P has three field-selectable integration constants
as well as an off position. The DIP switch block that
selects the integration constant is located on the lower
circuit board next to the RA/DA mode jumper blocks (see
Figure 2). The field-selectable integration constants
include:
OFF (Switch 1 to On position, all others Off)
provides proportional only operation.
Note: In open-loop (without feedback) applications,
select OFF proportional only operation.
C3 (Switch 2 to On position, all others Off)is the
slowest integration constant (equal to 9 min.) and is
suitable for most proportional plus integral
applications. It is recommended that C3 be the initial
setting.

System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

C2 (Switch 3 to On position, all others Off)selects a


five minute integration constant. If the rate of system
recovery to setpoint is sluggish with the control set to
C3 and it is determined that the system has enough
capacity to drive the process to setpoint at a faster rate,
the C2 setting may be used.

C1 (Switch 4 to On position, all others Off)is the


fastest integration constant (equal to 2.5 min.). C1
should be used only in instances where the rate of
change at the transmitter is extremely rapid and system
capacity can compensate for that rapid change.

Proportional Only Control


Load Change
System Load
Pressure

Proportional
Offset

Setpoint

Throttling
Range

Control Point
Follows the Load
Error
Time

Proportional Plus Integral Control

Proportional
Offset = 0

Pressure

System Load

Setpoint

Load Change
Integration adjusts the
proportional output to
bring the process to
setpoint regardless of load.

Error
Time

Figure 4: Operation of Proportional Only vs. Proportional Plus Integral Control

Mode of Operation (Direct or Reverse)


Output
20
10
mA

RA

10

DA
5
VDC

The RA/DA mode is selected by the jumper blocks located


on the lower circuit board just to the right of the integration
constant DIP switch block. Position the jumper blocks
vertically for reverse action and horizontally for direct
action.
With the jumper blocks in the RA position, the analog
output increases as the pressure drops (see Figure 5).
With the jumper blocks in the DA position, the
proportional output will increase as the pressure rises.
As shipped from the factory, the RA/DA jumper blocks are
installed in the reverse acting mode.

0
Maximum
Throttling
Range

Setpoint
Throttling Range
(in. W.C.)

0
Maximum
Throttling
Range
Throttling Range
(in. W.C.)

Setpoint

Figure 5: Direct or Reverse Acting Proportional Bands


Shown in Proportional Only Mode
(Shaded Area Shows Throttling Range Possibilities from
Minimum to Maximum)

4 System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

D imensions
0.145 Mounting Slot
3.68 for No. 6 Screws
0.5
13
2.94
75

5.00
127

DIN Rail
Mount

1.56
40

P352P

2.40
61

0.42
11
1.20
31

2.40
61

0.85
22

0.875 Conduit
Hole
22

Figure 6: P352P Dimensions, in./mm

System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

I nstallation and Wiring


The P352P is housed in a compact NEMA 1 plastic
enclosure designed for standard 35 mm DIN rail
mounting. The P352P is not position sensitive but
should be mounted for convenient wiring and adjustment.
Four key-slot mounting holes on the back of the control
case are provided should surface mounting be required.
Note: When mounting the P352P (or any
System 350 Module) to rigid conduit, attach the
hub to the conduit before securing the hub to the
control enclosure.

WARNING: Shock hazard. Disconnect


power supply before wiring
connections are made to avoid
possible electrical shock or
damage to equipment.

All wiring must be installed to conform to the


National Electrical Code and local regulations. For
maximum electrical rating of control, see label
inside the control cover. Use copper conductors only.
The P352P can output a variable signal from
0 to10 VDC or 0 to 20 mA. (Both outputs can be
used simultaneously.) Connections are made to the
terminal block located in the wiring compartment at
the bottom of the case.
Connection can be made to both the voltage and
milliampere outputs, allowing the P352P to drive
two outputs simultaneously (off the same RA or DA
ramp). This feature can be used to drive different
types of motor actuators or variable speed drives.

Table 1: Terminal Designations


Terminal
Designation

Terminal
Description

0 to 10 VDC output

0 to 20 mA output

SN

0-5 VDC input from the pressure


transmitter (in. W.C.)

VDC

14 VDC power supply for


the pressure transmitter

Power supply common for the


pressure transmitter

24V

24 volts AC or DC

Transmitter Connection
The P352P pressure control is used with a
DPT-2640 Differential Pressure Transmitter, which is
powered by the 14 VDC power supply of the P352P. The
transmitter is connected to the P352P at the
6-conductor terminal block located at the bottom of the
lower circuit board.
Shielded cable is not generally required for transmitter
wiring on runs of less than 50 feet. When using shielded
cable, isolate and tape the shield at the transmitter.
Connect the shield to the
C terminal on the P352P.
The maximum recommended length of
14 to 22 AWG shielded transmitter cable is
1,000 feet (305 meters).

Table 2: Transmitter Connections


Terminal Designations
P352P

DPT-2460-3
DPT-2640-7

SN

OUT

VDC

EXC

COM

6 System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

A dd-on Modules
The D352 Digital Pressure Display Module and Y350R
Power Module are designed to connect together and plug
into the P352P, via a connector on its right side. The
preferred order of the modules is (from left to right)
control module, power module, and display module.

4.

D352 Pressure Display Module


The D352 receives its power, pressure, and setpoint
information from the P352P. A three-digit
Liquid Crystal Display (LCD) gives continuous
read-out of the sensed pressure. Pushing the PRESS
FOR SETPOINT button will cause the setpoint of the
adjoining P352P to be displayed.

Y350R Power Module


The Y350R provides a convenient method of powering
System 350 Modules from a
120 or 240 VAC power source. The Y350R supplies 24
VDC unfiltered to the modules.

A djustments
P352P
1.
2.

3.

Remove P352P cover by loosening the


four captive cover screws.
Set the RA/DA jumper blocks to the desired mode of
operation. Position the jumper blocks vertically for
RA (Reverse Acting) or horizontally for DA (Direct
Acting) (see Figure 2).
Adjust the throttling range potentiometer to desired
setting. Clockwise rotation increases the throttling
range.
If the P352P is to be used in proportional plus
integral mode, the initial throttling range adjustment
should not be set below 3 in. W.C. for the P352PQ1C and 0.15 in. W.C. for the P352PQ-2C. A narrow
proportional band used in conjunction with the
integration may result in unstable control.

5.
6.

If minimum output is required, set the minimum


output potentiometer to the desired position. Output
can be read with a voltmeter or can be adjusted using
the ten segment, front panel LED.
Note: Before setting the minimum output
potentiometer, be sure the control is not
generating an analog output signal.
For each 10% increase in range, one bar will light on
the front panel LED. In a milliampere application,
each bar equals 2 mA. In a voltage application, each
bar equals 1 volt. (See
Figure 3 for an example.)
Example: To set the P352P for a minimum output of
4 mA, turn the minimum output potentiometer
clockwise until the second LED segment lights.
Slowly back off the potentiometer counter-clockwise
until the second segment just goes out.
Make sure the system is stable before selecting
integration. Refer to Checkout Procedure.
Adjust the control to the desired setpoint and replace
cover.
Note: The P352PQ-1C setpoint at mid scale is
factory calibrated to a tolerance of
+/- 0.05 in. W.C. (The P352PQ-2C has a
midscale calibration tolerance of
+/- 0.0025 in. W.C.)
The setpoint tolerance at the extreme ends
of the setpoint scale can be
+/- 0.15 in. W.C. for the
P352PQ-1C model (+/- 0.0075 in. W.C. for
the P352PQ-2C).
The D352 Display Module is unaffected by
this tolerance shift. Use the D352 to
achieve the most accurate setpoint selection.

System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

C heckout Procedure
1.

2.

3.

4.

Before applying power, make sure installation and


wiring connections are according to job
specifications.
After necessary adjustments and electrical
connections have been made, put the system in
operation and observe at least three complete
operating cycles to determine that the system is
stable.
If integration is required, select the C1, C2, or C3
integration constant. C3 is the recommended initial
setting. (Refer to the Integration Constantsection.)
Put the system back into operation. Observe system
operation and make additional adjustments to obtain
stable control (if necessary).

T roubleshooting
If the control system does not function properly, verify
that the proper mode is selected on each module (e.g.,
RA/DA) and then use the following procedures to
determine the cause of the problem:
1. Check for the proper voltage source applied to the
P352P Control.
a. Connect a Digital Voltmeter (DVM) between
the 24 V (+) and C (-) terminals located on
the P352Ps terminal block (Figure 2).
If an external transformer is used, select
AC volts on the DVM and verifythat the
voltage is between
20 and 30 VAC.
If a Y350R Power Module is used,
select DC volts on the DVM and verify
that the voltage is between
16 and 38 VDC.
If an external DC power supply is used,
select DC volts on the DVM and verify
that the voltage is between
22 and 29 VDC.
b. If the DVM reading is within the indicated
voltage range, select DC volts on the DVM
(DVM must be accurate to +/- 0.1 VDC)
Connect the (+) lead to the VDC terminal and
the (-) lead to the C terminal.

c.

If the DVM voltage is between


13.9 and 14.1 VDC, proceed to Step 2.
If the DVM voltage is above 14.1 VDC,
replace the P352P.
If the DVM voltage is below 13.9 VDC, then
disconnect the pressure transmitter completely
and disconnect power to the main blower.

IMPORTANT: Removing the sensor will either turn


the blower off or on, depending on
mode selected on the P352P.
d.

2.

Check the voltage again.


If the DVM voltage rises to a value
between 13.9 and 14.1 VDC, then replace
the transmitter.
If the DVM voltage is still below
13.9 VDC, then replace the P352P.
Check the P352P for proper operation.
Note: Step 1 must be performed first.
a. Select the RA mode.
b. Adjust the setpoint until it equals the throttling
range.
Note: The right-most LED in the bar graph
should be on.
c. Adjust the setpoint to minimum (turn
completely counter-clockwise).
Note: The illuminated LED should move
from right to left, two or more
positions.
d. Select DA mode.
Note: All LEDs should be off and the VDC
output should be 0.1 VDC.

8 System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

3.

Transmitter "OUT" Voltage (VDC)

Adjust the minimum output from 0 to 60% by


turning the potentiometer completely clockwise.
Note: As the potentiometer is adjusted in the
clockwise direction, the P352Ps V
output voltage should go from
0 to 6 VDC and the I output current
should go from 0 to 12 mA. The LEDs
should turn on, one at a time, from left
to right (until LED 6 is on).
If the LEDs do not come on or the V
or I outputs do not change as
described above, replace the P352P.
Check pressure transmitter for proper output
voltage.
a. Re-adjust the P352P back to the desired control
settings (see the Adjustments section); then
reconnect the pressure transmitter and energize
the blower.
b. Connect the DC voltmeter (+) lead to the P352P
SN terminal and the (-) lead to the C
terminal; then, using Figure 7, convert the
voltage to pressure (PT).
Note: A transmitter output of 0 to 5 VDC
should correspond to a pressure of
0 to 0.5 in. W.C. for the DPT-2640-3 or
to a pressure of 0 to 10 in. W.C. for the
DPT-2640-7 (see Figure 7).
If the voltage conversion to
pressure (PT) deviates substantially from
the actual, replace the transmitter.
If the voltage conversion to pressure at
the transmitter (PT) is close to the actual
pressure, then:

If the proportional plus integration


control is selected, wait for the
system to stabilize, then verify that
the transmitter pressure (PT) is very
close to the selected setpoint
pressure.

If the proportional only control is


selected, make sure the transmitter
pressure is above the setpoint (for
DA mode) or below the setpoint (for
RA mode).

e.

2.5

0
0

0.25
5
PT Pressure (in. W.C.)

0.5 (DPT-2640-3)
10 (DPT-2640-7)

Figure 7: Transmitter Voltage vs. Pressure


4.

Check the D352 Display Module.


If there is no D352 in the system, skip this step.
Note:
Steps 1 through 3 must be
performed first.
a. Check pressure at the transmitter. The display
should read the same pressure.
b. If the D352 does not read the correct transmitter
pressure (PT), replace the D352.
c. Press the setpoint button on the display module
to read the selected setpoint.
d. If the D352 displays a reading other than the
expected setpoint value, check the setpoint
potentiometer setting and correct if necessary. If
the display continues to read an incorrect or outof-range (>0.520 in. W.C. for the P352PQ-2C)
value, replace the D352.

Note:

If the control and add-on modules all appear to


be operating properly, but the field device still
does not turn on and off as expected, check the
wiring from the P352P to the field device.

System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

replacement controls are available through local Johnson


Controls representatives.

epairs and Replacement

Do not make field repairs or perform calibration. The


DPT-2640 Differential Pressure Transmitter and

Table 3: Ordering Information


Item

Product Code
Number

Description

P352P Proportional Plus


Integral Pressure Control

P352PQ-1C
P352PQ-2C

Setpoint Range: 0.5 to 5 in. W.C.; Throttling Range: 0.5 to 5 in. W.C.
Setpoint Range: 0.025 to 0.25 in. W.C.; Throttling Range: 0.025 to 0.25 in. W.C.

Display Module

D352CA-1C
D352CA-2C

Digital Pressure Display Module: 0 to 9.99 in. W.C.


Digital Pressure Display Module: 0 to 0.999 in. W.C.

Power Module

Y350R-1C

120/240 VAC, 50/60 Hz input

Pressure Transmitter

DPT-2640-7
DPT-2640-3

0 to 10 in. W.C. (use with P352PQ-1C)


0 to 0.5 in. W.C. (use with P352PQ-2C)

Conduit Adapter

ADP11A-600R

1/2 in. Snap-fit EMT Conduit Adapter (box of 10)

DIN Rail Section

BKT287-1R
BKT287-2R

35 x 7.5 mm, 0.305 m (12 in.) long


35 x 7.5 mm, 0.914 m (36 in.) long

DIN Rail End Clamps

PLT344-1R

Consists of Two End Clamps

Cable for Remote Mounting WHA29A-600R


of
WHA29A-603R
D352 Display Module
WHA29A-604R

3 ft (0.9 m)
25 ft (7.6 m)
50 ft (15.2 m)

10 System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

Notes

System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

11

S pecifications
Product
Sensor Input Range
Setpoint and
Throttling Range
Supply Voltage*

Analog Output

P352P Electronic Proportional Plus Integral Static Pressure Controls


P352PQ-1C: 0 to 10 in. W.C. corresponding to 0 to 5 VDC
P352PQ-2C: 0 to 0.5 in. W.C. corresponding to 0 to 5 VDC
P352PQ-1C: 0.5 to 5 in. W.C.
P352PQ-2C: 0.025 to 0.25 in. W.C.
AC Supply: 20-30 VAC Class 2, 50/60 Hz, 5 VA max.
Y350R Power Module: See Add-on Modules below.
DC Supply: 22 to 29 VDC at 50 mA max.
0 to 10 VDC (550 ohm Load Minimum) and 0 to 20 mA (600 ohm Load Maximum)
Both outputs are designed to withstand short circuits to COM and 24 VAC.

Minimum Output

Adjustable from 0 to 60% of Full Output

Output Indication

A ten segment LED bar graph indicates percentage of output.

Control Action
Power Requirement
Integration Constant
Ambient Temperature
Ambient Humidity
(all modules)
Transmitters
Material
Agency Listings

Direct or reverse action is jumper selectable.


3.2 VA
Three Selectable Rates C1, C2, C3 and an OFF Position
Operating:
Shipping:

-30 to 150F (-34 to 66C)


-40 to 185F (-40 to 85C)

0 to 95% RH Non-condensing; Maximum Dew Point: 85F (29C)


P352PQ-1C uses a DPT-2640-7; 0 to 5 VDC, 0 to 10 in. W.C. range.
P352PQ-2C uses a DPT-2640-3; 0 to 5 VDC, 0 to 0.5 in. W.C. range.
Case, Cover: NEMA 1 High-impact Thermoplastic
UL Guide No. XAPX and cUL Guide No. XAPX7, File E27734

*Only one input voltage source may be used.

Add-on Modules:
Y350R
D352

Input Voltage:
120/240 VAC, 50/60 Hz
Display Range: See Table 3.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

12 System 350 P352P Electronic Proportional Plus Integral Static Pressure Controls

Printed in U.S.A.

SISTEMAS HVAC

FAN & COIL AUTENTIC G1


Srie YGFC MDE

CATLOGO TCNICO E IOM


Unidades Condicionadoras de Ar para gua Gelada
Modelos YGFC 04-14
Vazo de Ar mxima de 732 a 2399 m/h
Capacidade de 0,6 a 3,1 TR

ndice

1. Nomenclatura............................................................................................................ 3
2. Dados Tcnicos......................................................................................................... 3
3. Capacidade de Resfriamento..................................................................................... 4
4. Dimenses................................................................................................................. 10
5. Diagrama Eltrico..................................................................................................... 10
6. Acessrios Opcionais................................................................................................ 11
7. Instalao................................................................................................................... 11
8. Operao.................................................................................................................... 13
9. Manuteno............................................................................................................... 14
10. Guia de Especificao............................................................................................... 14
11. Certificado de Garantia............................................................................................. 15

1. Nomenclatura
YGFC 02 ST CB

L
Lado da hidrulica
R - Direita

Unidade Fan & Coil

L - Esquerda
Tamanho do gabinete
A: IP20 60Hz
B: IP54 60Hz

04, 06, 08,


10, 12, 14

Filtro 25mm - Aluminio


ST - Standard
E: Bandeja estendida
CB: Ceiling de
embutir com plenum
de retorno traseiro

3: 3 Filas Resfriamento

2. Dados Tcnicos

04

3 Filas - Padro

06
08
10
12
14

Capacidade de
Resfriamento (kW)

Temp. de sada
do Ar (C)

Total

Sensvel

BS

BU

Vazo
de gua
(m/h)

Alta

732

4,55

3,27

13,70

12,60

0,78

21,50

75

41,80

Mdia

691

4,39

3,14

13,50

12,40

0,76

18,50

66

39,30

Baixa

499

3,33

2,38

12,80

12,00

0,57

13,20

50

32,10

Alta

1133

6,65

4,84

14,30

13,00

1,15

37,70

125

47,90

Mdia

1081

6,35

4,64

14,30

13,00

1,09

36,20

120

46,10

Baixa

773

5,13

3,64

13,00

12,10

0,88

24,90

101

38,40

YGFC
Modelo

Vazo de Ar
(m/h)

Perda de
Carga
(kPa)

Potncia
do Motor
(W)

Nvel de
Rudo
(dB)

Alta

1415

8,07

5,99

14,40

13,20

1,39

32,90

146

46,40

Mdia

1349

7,71

5,74

14,40

13,10

1,33

29,40

139

45,30

Baixa

1007

6,40

4,64

13,30

12,40

1,10

23,50

115

37,70

Alta

1714

9,20

6,97

14,90

13,50

1,58

15,30

204

50,00

Mdia

1599

8,69

6,58

14,80

13,50

1,50

13,70

202

47,90

Baixa

1176

7,20

5,28

13,70

12,70

1,24

10,70

183

40,80

Alta

2037

10,97

8,27

14,90

13,50

1,89

22,50

226

50,80

Mdia

1899

10,46

7,85

14,70

13,40

1,80

21,30

214

49,10

Baixa

1340

8,42

6,10

13,50

12,50

1,45

15,20

183

40,30

Alta

2399

14,00

10,17

14,40

13,00

2,41

39,00

266

51,60

Mdia

2222

12,95

9,48

14,30

13,00

2,23

35,50

257

49,20

Baixa

1548

10,23

7,27

13,10

12,10

1,76

22,80

229

40,60

Obs.:

1 Temperatura de entrada do Ar TBS=27C e TBU=19C;


2 Temperatura de entrada de gua 7,0C com um 5 C.
Tipo de Ventilador

Centrfugo com as ps para frente

Tipo do Motor

Monofsico 220V/60Hz

Dimetro da Tubulao de
entrada e sada da gua

3/4"

Maxima Presso de Trabalho

1,6MPa

Dimetro do Dreno

3/4"

Corrente
(A)

Peso
(kg)

0,31

23,40

0,56

27,40

0,68

38,70

0,92

40,30

1,09

45,80

1,23

56,50

3 Capacidade de Resfriamento
Condies:
- Temp. de Entrada do Ar (BS = 24C / BU = 18C)
- Temp. de Entrada da gua (5C)
- Temp. de Sada da gua (15C)

Modelo

Velocidade

Alta

YGFC 04

Mdia

Baixa
Alta

YGFC 06

Mdia
Baixa

Alta

YGFC 08

Mdia
Baixa
Alta

YGFC 10

Mdia
Baixa
Alta

YGFC 12

Mdia

Baixa

Alta

YGFC 14

Mdia

Baixa

Presso
Esttica
(Pa)

Vazo de
Ar (m/h)

0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60

717
613
474
674
561
428
490
381
268
1111
999
854
1060
943
783
764
666
534
1368
1160
951
1315
1130
902
989
813
598
1497
1245
1566
1389
1140
1160
1024
848
1708
1401
1838
1581
1302
1318
1129
895
2327
2034
1678
2154
1846
1498
1528
1337
1083

Capacidade de
Resfriamento (kW)
Total
2,01
2,30
1,95
2,44
2,17
1,82
1,86
1,59
1,29
4,01
3,77
3,44
3,83
3,58
3,22
3,10
2,87
2,53
4,85
4,40
3,92
4,66
4,26
3,75
3,86
3,46
2,86
3,78
4,19
3,84
3,54
3,91
3,94
2,89
3,24
5,72
5,12
5,93
5,43
4,88
4,86
4,39
3,77
8,39
7,74
6,92
7,79
7,11
6,30
6,19
5,74
5,09

Sensvel
1,92
1,87
1,54
2,01
1,75
1,42
1,53
1,26
0,97
3,25
3,01
2,69
3,12
2,87
2,51
2,44
2,21
1,88
4,00
3,54
3,07
3,85
3,45
2,93
3,10
2,69
2,13
3,97
3,61
3,86
3,69
3,35
3,40
2,82
2,68
4,86
4,22
5,12
4,58
3,99
4,01
3,56
2,97
6,77
6,14
5,35
6,32
5,65
4,86
4,87
4,42
3,79

Temp. Sada do
ar (C)
BS
16,1
14,9
14,4
15,1
14,7
14,1
14,7
14,2
13,3
15,3
15,0
14,6
15,3
15,0
14,5
14,5
14,2
13,5
15,3
14,9
14,4
15,3
14,9
14,4
14,7
14,2
13,4
16,1
15,4
16,7
16,1
15,3
15,3
15,8
14,6
15,6
15,1
15,7
15,4
14,9
15,0
14,6
14,2
15,4
15,0
14,5
15,3
14,9
14,4
14,5
14,2
13,6

BU
15,2
14,1
13,7
14,3
14,0
13,6
14,1
13,7
12,9
14,3
14,1
13,8
14,3
14,1
13,7
13,8
13,5
13,0
14,4
14,1
13,7
14,4
14,1
13,7
14,0
13,6
13,0
15,5
14,6
15,6
15,4
14,5
14,5
15,2
14,1
14,6
14,3
14,7
14,5
14,2
14,2
14,0
13,6
14,3
14,1
13,7
14,3
14,0
13,6
13,8
13,5
13,1

Vazo de
gua
(m/h)

Perda de
Carga
(kPa)

Potncia
(W)

0,173
0,198
0,168
0,210
0,186
0,157
0,160
0,137
0,111
0,345
0,325
0,297
0,330
0,309
0,277
0,267
0,247
0,218
0,418
0,379
0,338
0,401
0,367
0,323
0,332
0,298
0,246
0,325
0,361
0,330
0,305
0,336
0,339
0,249
0,279
0,493
0,441
0,511
0,467
0,420
0,418
0,378
0,324
0,722
0,667
0,596
0,670
0,612
0,542
0,533
0,494
0,438

1,6
2,0
1,5
2,0
1,6
1,2
1,5
1,2
0,9
4,3
3,9
3,3
4,2
3,7
3,1
3,0
2,6
2,1
4,0
3,4
2,8
3,6
3,1
2,5
3,0
2,5
1,8
1,3
1,5
1,3
1,2
1,4
1,5
1,0
1,1
2,5
2,2
2,8
2,4
2,1
2,1
1,8
1,5
5,0
4,4
3,7
4,7
4,1
3,4
3,2
2,8
2,4

75
72
69
66
63
59
50
47
43
124
118
110
119
111
102
100
92
81
144
136
127
138
130
120
114
105
94
188
172
199
184
165
181
162
142
209
194
210
195
180
181
166
148
262
245
226
252
230
206
227
206
179

3 Capacidade de Resfriamento (cont.)


Condies:
- Temp. de Entrada do Ar (BS = 24C / BU = 18C)
- Temp. de Entrada da gua (6C)
- Temp. de Sada da gua (13C)

Modelo

Velocidade

Alta

YGFC 04

Mdia
Baixa
Alta

YGFC 06

Mdia

Baixa
Alta

YGFC 08

Mdia
Baixa

Alta

YGFC 10

Mdia
Baixa
Alta

YGFC 12

Mdia
Baixa

Alta

YGFC 14

Mdia

Baixa

Presso
Esttica
(Pa)

Vazo de
Ar (m/h)

0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60

717
613
474
674
561
428
490
381
268
1111
999
854
1060
943
783
764
666
534
1368
1160
951
1315
1130
902
989
813
598
1677
1497
1245
1566
1389
1140
1160
1024
848
1970
1708
1401
1838
1581
1302
1318
1129
895
2327
2034
1678
2154
1846
1498
1528
1337
1083

Capacidade de
Resfriamento (kW)
Total
3,19
2,92
2,51
3,08
2,77
2,35
2,39
2,04
1,61
5,19
4,80
4,33
4,92
4,54
4,03
3,88
3,57
3,11
6,20
5,54
4,88
5,91
5,36
4,66
4,82
4,28
3,50
6,37
5,95
5,35
6,02
5,61
5,01
5,06
4,71
4,21
7,95
7,21
6,39
7,52
6,82
6,07
6,05
5,53
4,79
10,88
9,88
8,69
10,03
8,98
7,86
7,73
7,14
6,26

Sensvel
2,35
2,11
1,76
2,25
1,98
1,63
1,73
1,44
1,10
3,70
3,40
3,03
3,53
3,23
2,82
2,74
2,48
2,11
4,50
3,98
3,44
4,33
3,87
3,28
3,47
3,01
2,39
5,00
4,61
4,04
4,73
4,34
3,77
3,82
3,49
3,05
6,04
5,42
4,70
5,71
5,10
4,44
4,46
3,99
3,37
7,71
6,96
6,03
7,17
6,37
5,47
5,47
4,97
4,26

Temp. Sada do
ar (C)
BS
14,3
13,8
13,0
14,1
13,5
12,7
13,5
12,8
11,8
14,1
13,9
13,5
14,1
13,8
13,3
13,4
12,9
12,3
14,2
13,8
13,3
14,2
13,8
13,2
13,6
13,0
12,1
15,1
14,9
14,4
15,0
14,7
14,2
14,2
13,9
13,3
14,9
14,6
14,0
14,8
14,4
13,9
14,0
13,5
12,8
14,2
13,8
13,3
14,1
13,8
13,2
13,4
13,0
12,3

BU
13,4
13,0
12,4
13,2
12,8
12,2
12,9
12,3
11,5
13,1
13,0
12,6
13,1
13,0
12,6
12,6
12,3
11,7
13,3
13,0
12,6
13,3
13,0
12,5
12,9
12,4
11,7
14,1
13,9
13,5
14,0
13,8
13,4
13,5
13,2
12,8
13,8
13,6
13,2
13,8
13,5
13,1
13,2
12,9
12,3
13,1
12,9
12,5
13,1
12,9
12,4
12,7
12,3
11,8

Vazo de
gua
(m/h)

Perda de
Carga
(kPa)

Potncia
(W)

0,392
0,359
0,308
0,379
0,341
0,289
0,294
0,252
0,198
0,639
0,591
0,533
0,605
0,558
0,495
0,477
0,439
0,382
0,763
0,681
0,601
0,727
0,659
0,573
0,592
0,527
0,431
0,783
0,731
0,658
0,740
0,690
0,617
0,623
0,579
0,517
0,978
0,887
0,786
0,924
0,839
0,746
0,744
0,680
0,589
1,338
1,215
1,068
1,234
1,105
0,966
0,951
0,878
0,770

6,3
5,4
4,1
5,4
4,5
3,4
4,1
3,1
2,1
13,0
11,3
9,4
12,3
10,6
8,6
8,2
7,1
5,5
11,3
9,2
7,4
10,1
8,5
6,7
7,9
6,4
4,6
4,8
4,4
3,7
4,4
3,9
3,3
3,6
3,2
2,7
7,4
6,3
5,2
7,0
5,9
4,9
5,1
4,4
3,5
14,0
11,9
9,6
12,7
10,6
8,5
8,0
7,0
5,7

75
72
69
66
63
59
50
47
43
124
118
110
119
111
102
100
92
81
144
136
127
138
130
120
114
105
94
201
188
172
199
184
165
181
162
142
222
209
194
210
195
180
181
166
148
262
245
226
252
230
206
227
206
179

3 Capacidade de Resfriamento (cont.)


Condies:
- Temp. de Entrada do Ar (BS = 24C / BU = 18C)
- Temp. de Entrada da gua (7C)
- Temp. de Sada da gua (12,5C)

Modelo

Velocidade

Alta

YGFC 04

Mdia
Baixa
Alta

YGFC 06

Mdia
Baixa
Alta

YGFC 08

Mdia

Baixa
Alta

YGFC 10

Mdia
Baixa

Alta

YGFC 12

Mdia
Baixa
Alta

YGFC 14

Mdia
Baixa

Presso
Esttica
(Pa)

Vazo de
Ar (m/h)

0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60

717
613
474
674
561
428
490
381
268
1111
999
854
1060
943
783
764
666
534
1368
1160
951
1315
1130
902
989
813
598
1677
1497
1245
1566
1389
1140
1160
1024
848
1970
1708
1401
1838
1581
1302
1318
1129
895
2327
2034
1678
2154
1846
1498
1528
1337
1083

Capacidade de
Resfriamento (kW)
Total
3,40
3,09
2,64
3,27
2,93
2,47
2,52
2,15
1,68
5,33
4,99
4,53
5,08
4,73
4,23
4,07
3,73
3,21
6,42
5,79
5,13
6,15
5,61
4,87
5,06
4,44
3,62
6,89
6,36
5,67
6,46
5,97
5,31
5,37
4,98
4,44
8,56
7,78
6,79
8,15
7,30
6,42
6,40
5,82
5,03
11,14
10,24
9,09
10,33
9,37
8,25
8,12
7,45
6,47

Sensvel
2,44
2,18
1,81
2,33
2,04
1,68
1,79
1,48
1,13
3,75
3,48
3,11
3,59
3,30
2,90
2,81
2,54
2,15
4,59
4,08
3,54
4,42
3,96
3,37
3,56
3,08
2,44
5,20
4,76
4,16
4,90
4,47
3,88
3,94
3,60
3,14
6,27
5,64
4,85
5,95
5,29
4,58
4,60
4,11
3,46
7,81
7,10
6,19
7,28
6,52
5,63
5,62
5,09
4,35

Temp. Sada do
ar (C)
BS
13,9
13,5
12,7
13,7
13,2
12,4
13,2
12,5
11,5
14,0
13,7
13,2
13,9
13,6
13,0
13,1
12,7
12,0
14,0
13,6
13,0
14,0
13,6
12,9
13,3
12,8
11,9
14,8
14,6
14,1
14,7
14,4
13,9
13,9
13,6
13,0
14,6
14,2
13,7
14,4
14,1
13,6
13,6
13,2
12,5
14,0
13,6
13,0
14,0
13,5
12,9
13,1
12,7
12,1

BU
13,0
12,7
12,0
12,9
12,5
11,8
12,6
12,0
11,2
13,0
12,7
12,4
13,0
12,7
12,3
12,3
12,0
11,5
13,1
12,7
12,3
13,1
12,8
12,3
12,6
12,2
11,5
13,8
13,6
13,3
13,7
13,5
13,1
13,2
12,9
12,5
13,5
13,2
12,9
13,4
13,2
12,8
12,9
12,5
12,0
13,0
12,7
12,2
13,0
12,6
12,1
12,4
12,1
11,6

Vazo de
gua
(m/h)

Perda de
Carga
(kPa)

Potncia
(W)

0,533
0,484
0,414
0,512
0,458
0,387
0,395
0,336
0,264
0,834
0,781
0,709
0,795
0,740
0,662
0,637
0,583
0,503
1,006
0,906
0,802
0,963
0,877
0,762
0,792
0,695
0,566
1,078
0,996
0,887
1,011
0,935
0,831
0,840
0,780
0,695
1,340
1,218
1,063
1,276
1,142
1,005
1,003
0,911
0,787
1,743
1,603
1,423
1,617
1,467
1,292
1,272
1,166
1,014

10,7
9,0
6,8
9,2
7,6
5,6
6,8
5,2
3,4
21,0
18,7
15,7
20,2
17,7
14,4
13,7
11,7
9,0
18,4
15,3
12,3
16,5
14,0
10,9
13,1
10,4
7,3
8,1
7,1
5,9
7,2
6,3
5,3
5,7
5,1
4,2
12,5
10,6
8,5
11,8
9,8
8,0
8,2
7,0
5,6
22,0
19,0
15,5
20,2
17,1
13,7
13,0
11,2
8,9

75
72
69
66
63
59
50
47
43
124
118
110
119
111
102
100
92
81
144
136
127
138
130
120
114
105
94
201
188
172
199
184
165
181
162
142
222
209
194
210
195
180
181
166
148
262
245
226
252
230
206
227
206
179

3 Capacidade de Resfriamento (cont.)


Condies:
- Temp. de Entrada do Ar (BS = 27C / BU = 19,5C)
- Temp. de Entrada da gua (5C)
- Temp. de Sada da gua (15C)

Modelo

Velocidade

Alta

YGFC 04

Mdia
Baixa
Alta

YGFC 06

Mdia

Baixa
Alta

YGFC 08

Mdia
Baixa

Alta

YGFC 10

Mdia
Baixa
Alta

YGFC 12

Mdia
Baixa
Alta

YGFC 14

Mdia

Baixa

Presso
Esttica
(Pa)

Vazo de
Ar (m/h)

0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60

717
613
474
674
561
428
490
381
268
1111
999
854
1060
943
783
764
666
534
1368
1160
951
1315
1130
902
989
813
598
1497
1245
1566
1389
1140
1160
1024
848
1970
1708
1401
1838
1581
1302
1318
1129
895
2327
2034
1678
2154
1846
1498
1528
1337
1083

Capacidade de
Resfriamento (kW)
Total
3,40
3,12
2,70
3,29
2,96
2,52
2,57
2,18
1,72
5,42
5,08
4,63
5,17
4,82
4,32
4,16
3,85
3,37
6,54
5,91
5,26
6,26
5,72
5,02
5,18
4,62
3,80
6,34
5,71
6,41
5,99
5,37
5,42
5,07
4,47
8,39
7,69
6,84
7,97
7,29
6,50
6,47
5,92
5,17
11,40
10,42
9,29
10,51
9,55
8,44
8,30
7,69
6,77

Sensvel
2,67
2,39
1,99
2,56
2,24
1,84
1,97
1,62
1,23
4,13
3,82
3,42
3,96
3,64
3,19
3,10
2,81
2,39
5,07
4,49
3,90
4,89
4,38
3,72
3,94
3,42
2,71
5,25
4,60
5,40
4,95
4,29
4,35
3,98
3,44
6,84
6,16
5,33
6,48
5,80
5,04
5,06
4,53
3,82
8,63
7,80
6,80
8,03
7,17
6,18
6,19
5,62
4,81

Temp. Sada do
ar (C)
BS
15,9
15,4
14,5
15,7
15,1
14,3
15,1
14,4
13,4
16,0
15,6
15,1
15,9
15,6
14,9
15,0
14,5
13,7
16,0
15,5
14,8
16,0
15,5
14,8
15,2
14,5
13,6
16,6
16,0
16,8
16,4
15,8
15,9
15,5
15,0
16,7
16,3
15,7
16,5
16,1
15,5
15,6
15,1
14,3
16,0
15,6
15,0
15,9
15,5
14,8
15,0
14,5
13,8

BU
14,8
14,5
13,8
14,7
14,2
13,6
14,3
13,8
13,0
14,7
14,5
14,1
14,7
14,4
14,0
14,1
13,7
13,1
14,8
14,5
14,0
14,8
14,5
13,9
14,3
13,8
13,0
15,4
15,0
15,5
15,3
14,9
14,9
14,6
14,3
15,4
15,1
14,7
15,3
15,0
14,6
14,7
14,3
13,7
14,7
14,4
14,0
14,7
14,4
13,9
14,1
13,7
13,2

Vazo de
gua
(m/h)

Perda de
Carga
(kPa)

Potncia
(W)

0,293
0,269
0,233
0,283
0,255
0,217
0,222
0,187
0,148
0,467
0,437
0,398
0,445
0,415
0,372
0,358
0,331
0,290
0,563
0,508
0,453
0,539
0,493
0,432
0,446
0,398
0,328
0,546
0,492
0,552
0,516
0,463
0,467
0,437
0,385
0,722
0,662
0,589
0,686
0,628
0,559
0,557
0,510
0,445
0,981
0,897
0,799
0,905
0,822
0,727
0,715
0,662
0,583

3,8
3,3
2,6
3,3
2,8
2,1
2,5
1,9
1,3
7,4
6,6
5,6
7,1
6,3
5,2
4,9
4,3
3,4
6,6
5,6
4,6
6,0
5,1
4,1
4,8
4,0
2,9
2,8
2,4
2,8
2,5
2,2
2,3
2,1
1,8
4,6
4,0
3,3
4,3
3,8
3,2
3,3
2,8
2,3
8,3
7,2
5,9
7,6
6,5
5,3
5,0
4,4
3,6

75
72
69
66
63
59
50
47
43
124
118
110
119
111
102
100
92
81
144
136
127
138
130
120
114
105
94
188
172
199
184
165
181
162
142
222
209
194
210
195
180
181
166
148
262
245
226
252
230
206
227
206
179

3 Capacidade de Resfriamento (cont.)


Condies:
- Temp. de Entrada do Ar (BS = 27C / BU = 19,5C)
- Temp. de Entrada da gua (6C)
- Temp. de Sada da gua (13C)

Modelo

Velocidade

Alta

YGFC 04

Mdia
Baixa
Alta

YGFC 06

Mdia
Baixa
Alta

YGFC 08

Mdia

Baixa
Alta

YGFC 10

Mdia
Baixa

Alta

YGFC 12

Mdia
Baixa
Alta

YGFC 14

Mdia
Baixa

Presso
Esttica
(Pa)

Vazo de
Ar (m/h)

0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60

717
613
474
674
561
428
490
381
268
1111
999
854
1060
943
783
764
666
534
1368
1160
951
1315
1130
902
989
813
598
1677
1497
1245
1566
1389
1140
1160
1024
848
1970
1708
1401
1838
1581
1302
1318
1129
895
2327
2034
1678
2154
1846
1498
1528
1337
1083

Capacidade de
Resfriamento (kW)
Total
4,22
3,84
3,28
4,06
3,63
3,07
3,13
2,67
2,09
6,63
6,21
5,64
6,32
5,89
5,27
5,07
4,64
4,00
7,99
7,21
6,37
7,65
6,98
6,05
6,30
5,53
4,51
8,53
7,88
7,04
8,00
7,41
6,58
6,66
6,18
5,52
10,67
9,64
8,42
10,13
9,05
7,97
7,95
7,23
6,25
13,86
12,75
11,33
12,85
11,67
10,29
10,13
9,27
8,06

Sensvel
2,98
2,66
2,21
2,84
2,50
2,06
2,18
1,81
1,38
4,58
4,25
3,81
4,39
4,04
3,55
3,45
3,11
2,64
5,61
4,99
4,33
5,41
4,85
4,12
4,36
3,76
2,99
6,34
5,81
5,09
5,97
5,47
4,74
4,81
4,40
3,84
7,67
6,88
5,93
7,27
6,46
5,59
5,62
5,02
4,24
9,55
8,68
7,58
8,90
7,98
6,89
6,88
6,23
5,32

Temp. Sada do
ar (C)
BS
14,7
14,1
13,1
14,5
13,8
12,8
13,8
12,9
11,7
14,7
14,4
13,8
14,7
14,3
13,6
13,6
13,1
12,3
14,8
14,2
13,5
14,8
14,3
13,5
13,9
13,3
12,2
15,8
15,5
14,9
15,7
15,3
14,7
14,7
14,3
13,6
15,4
15,0
14,4
15,3
14,9
14,3
14,3
13,8
13,0
14,8
14,3
13,6
14,7
14,2
13,3
13,6
13,2
12,4

BU
13,6
13,1
12,4
13,4
12,9
12,1
13,0
12,3
11,3
13,5
13,2
12,7
13,5
13,2
12,6
12,7
12,3
11,7
13,6
13,2
12,6
13,6
13,2
12,6
13,0
12,5
11,6
14,5
14,3
13,8
14,4
14,2
13,7
13,7
13,4
12,9
14,1
13,8
13,4
14,0
13,8
13,3
13,4
13,0
12,3
13,5
13,1
12,6
13,5
13,1
12,4
12,7
12,4
11,8

Vazo de
gua
(m/h)

Perda de
Carga
(kPa)

Potncia
(W)

0,519
0,472
0,404
0,499
0,447
0,378
0,385
0,329
0,258
0,815
0,764
0,694
0,778
0,724
0,648
0,624
0,570
0,492
0,983
0,887
0,784
0,941
0,859
0,744
0,775
0,680
0,554
1,049
0,970
0,865
0,984
0,912
0,810
0,819
0,760
0,679
1,312
1,186
1,036
1,246
1,113
0,980
0,978
0,890
0,769
1,705
1,568
1,393
1,581
1,435
1,265
1,246
1,140
0,991

10,2
8,6
6,6
8,8
7,3
5,4
6,5
5,0
3,3
20,2
18,0
15,1
19,4
17,0
13,9
13,3
11,3
8,6
17,7
14,7
11,8
15,9
13,5
10,5
12,6
10,0
7,0
7,7
6,8
5,7
6,9
6,1
5,1
5,5
4,9
4,1
12,1
10,2
8,2
11,4
9,4
7,7
7,9
6,8
5,4
21,2
18,3
15,0
19,4
16,5
13,3
12,6
10,8
8,6

75
72
69
66
63
59
50
47
43
124
118
110
119
111
102
100
92
81
144
136
127
138
130
120
114
105
94
201
188
172
199
184
165
181
162
142
222
209
194
210
195
180
181
166
148
262
245
226
252
230
206
227
206
179

3 Capacidade de Resfriamento (cont.)


Condies:
- Temp. de Entrada do Ar (BS = 27C / BU = 19,5C)
- Temp. de Entrada da gua (7C)
- Temp. de Sada da gua (12,5C)

Modelo

Velocidade

Alta

YGFC 04

Mdia
Baixa
Alta

YGFC 06

Mdia
Baixa
Alta

YGFC 08

Mdia

Baixa
Alta

YGFC 10

Mdia
Baixa

Alta

YGFC 12

Mdia
Baixa
Alta

YGFC 14

Mdia
Baixa

Presso
Esttica
(Pa)

Vazo de
Ar (m/h)

0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60
0
30
60

717
613
474
674
561
428
490
381
268
1111
999
854
1060
943
783
764
666
534
1368
1160
951
1315
1130
902
989
813
598
1677
1497
1245
1566
1389
1140
1160
1024
848
1970
1708
1401
1838
1581
1302
1318
1129
895
2327
2034
1678
2154
1846
1498
1528
1337
1083

Capacidade de
Resfriamento (kW)
Total
4,53
4,09
3,46
4,36
3,85
3,23
3,30
2,81
2,18
6,66
6,28
5,76
6,37
5,98
5,41
5,21
4,76
4,12
8,07
7,35
6,54
7,75
7,13
6,22
6,46
5,68
4,60
9,15
8,53
7,53
8,65
8,01
7,01
7,10
6,56
5,82
10,97
10,05
8,88
10,46
9,49
8,42
8,40
7,61
6,51
13,92
12,88
11,58
12,94
11,86
10,54
10,39
9,52
8,29

Sensvel
3,09
2,76
2,28
2,96
2,58
2,12
2,25
1,87
1,42
4,60
4,28
3,85
4,41
4,08
3,60
3,50
3,16
2,69
5,64
5,04
4,39
5,44
4,91
4,18
4,42
3,83
3,03
6,57
6,06
5,27
6,21
5,69
4,91
4,98
4,54
3,96
7,79
7,04
6,10
7,39
6,62
5,77
5,79
5,17
4,34
9,57
8,73
7,68
8,94
8,05
6,99
6,99
6,33
5,42

Temp. Sada do
ar (C)
BS
14,2
13,6
12,7
14,0
13,3
12,3
13,4
12,4
11,3
14,7
14,3
13,6
14,7
14,2
13,3
13,4
12,9
12,1
14,8
14,1
13,3
14,7
14,1
13,2
13,7
13,0
12,0
15,4
15,0
14,4
15,2
14,8
14,2
14,3
13,8
13,1
15,3
14,8
14,1
15,1
14,6
13,8
14,0
13,4
12,6
14,8
14,3
13,4
14,7
14,1
13,1
13,4
12,9
12,1

BU
13,1
12,7
11,9
12,9
12,4
11,6
12,6
11,8
10,9
13,5
13,1
12,6
13,4
13,1
12,4
12,5
12,1
11,4
13,6
13,1
12,4
13,6
13,1
12,4
12,8
12,3
11,4
14,1
13,8
13,4
14,0
13,7
13,3
13,3
13,0
12,4
13,9
13,6
13,1
13,8
13,4
12,9
13,0
12,6
12,0
13,5
13,1
12,4
13,4
13,0
12,2
12,5
12,1
11,5

Vazo de
gua
(m/h)

Perda de
Carga
(kPa)

Potncia
(W)

0,709
0,640
0,541
0,683
0,603
0,506
0,517
0,440
0,342
1,042
0,983
0,902
0,998
0,935
0,846
0,815
0,746
0,645
1,264
1,151
1,023
1,213
1,117
0,973
1,011
0,890
0,720
1,432
1,336
1,178
1,354
1,254
1,098
1,111
1,026
0,911
1,718
1,574
1,390
1,637
1,486
1,319
1,316
1,192
1,019
2,178
2,016
1,812
2,025
1,857
1,650
1,626
1,491
1,298

17,9
14,9
11,0
15,4
12,3
9,0
10,9
8,2
5,3
31,7
28,5
24,3
30,5
27,1
22,6
21,5
18,3
14,0
27,7
23,4
18,9
25,0
21,5
16,8
20,1
16,0
11,0
12,9
11,5
9,3
11,6
10,2
8,2
8,9
7,9
6,5
19,1
16,4
13,3
18,0
15,3
12,5
12,9
10,9
8,4
32,5
28,4
23,5
29,9
25,7
20,9
19,8
17,0
13,4

75
72
69
66
63
59
50
47
43
124
118
110
119
111
102
100
92
81
144
136
127
138
130
120
114
105
94
201
188
172
199
184
165
181
162
142
222
209
194
210
195
180
181
166
148
262
245
226
252
230
206
227
206
179

4 Dimenses

Modelo

Largura ( C )

Profund. (J)

Altura ( L )

Dimenso do Colarinho de
insuflamento

YGFC 04

685

715

693

1040

560

245

685 x 130

YGFC 06

905

935

913

1260

560

245

905 x 130

YGFC 08

1205

1235

1213

1560

560

245

1205 x 130

YGFC 10

1305

1335

1313

1660

560

245

1305 x 130

YGFC 12

1505

1535

1513

1860

560

245

1505 x 130

YGFC 14
1805
*Valores em milmetros

1835

1813

2160

560

245

1805 x 130

1. Para definir a posio da hidrulica, olhar para a descarga de Ar.


2. A unidade possui uma bandeja estendida com espao para conexo das vlvulas.
3. Retorno por trs do Plenum.

5 Diagrama Eltrico

Ateno: Conecte a fiao corretamente, caso contrrio, causar danos ao motor.


Notas: 1. Unidades Fan & Coils no podem ser controladas por uma nica chave
2. O Cabo de fora e o Cabo neutro no podem ser conectados erradamente

10

6 Acessrios Opcionais

Vlvula Motorizada
Tipo

Modelo Nmero

Tamanho

APC-VLV-2151V1

1/2"

APC-VLV-2201V1

3/4"

APC-VLV-3151V1

1/2"

APC-VLV-3201V1

3/4"

2 Vias

3 Vias

Kit Padro

Modelo Nmero

Termostato

APC-TMS2100DA-TRL

Controle Remoto

APC-TMS-RMT

Termostatos
Opcionais

Modelo
nmero

Somente
resfriamento

APC-TMS1000C

Resfriamento e
Aquecimento

APC-TMS1000D

7 Instalao
PROVIDNCIAS DE INSTALAO
Durante a fase de instalao, devem ser tomadas providncias
especficas nos seguintes itens:

TUBULAO

2. As instalaes tpicas envolvem a fiao e conexes eltricas da


fiao. A energia eltrica deve ser desligada ao executar toda a
atividade que envolva eletricidade. Verifique todo o equipamento
antes de energizar qualquer fonte de eletricidade.

A tubulao deve ser instalada de acordo com os cdigos de


aplicao. Toda a tubulao deve ser mantida to simples quanto
possvel, para diminuir a queda de presso. Consulte as
especificaes e desenhos dimensionais durante os estgios da
montagem.

3. Reveja o diagrama de fiao em cada unidade para a


informao da voltagem adequada e controle da aplicao. A
operao eltrica de cada unidade determinada pelos
componentes e pela fiao da unidade e pode variar de unidade
para unidade.

CUIDADO: Toda a tubulao externa do equipamento enviada


pela YORK deve ser limpos e retirados todos os resduos, antes
da conexo unidade Fan Coil.

4. Quando o ventilador est operando, diversos componentes


esto girando em velocidades elevadas.

ELTRICO
Toda a fiao deve estar de acordo com os cdigos e as normas
locais. Verifique os diagramas eltricos antes que as conexes
sejam feitas.

DUTOS
A instalao aceita prticas, de acordo com os cdigos de
montagem local aplicveis que devem ser utilizados.
Em instalaes tpicas podem ser usados tamanhos de dutos
indicados pelo tamanho da conexo da unidade Fan Coil YORK
que no se responsabiliza pelo mau uso do equipamento.
Instalaes originais, itens adicionais e/ou o comprimento dos
dutos a ser usado deve ser determinado por um profissional local.

SERVIO
Todo o equipamento mecnico requer a inspeo e/ou o servio
de manuteno periodicamente. A preparao do local, assim
como desobstrues de paredes, limpeza, etc, devem ser feitas
antes da instalao do equipamento.

MONTAGEM
A estrutura na qual o equipamento ser montado, deve ser
adequada para suportar os pesos encontrados. Os suportes de
montagem para o equipamento que ficar suspenso devem ser
corretamente colocados e do tipo adequado para garantir uma
instalao segura e durvel.

PRECAUES DE SEGURANA
A maioria dos procedimentos de instalao requer o treinamento
especfico para assegurar uma instalao apropriada, assim como
a segurana do instalador. Abaixo esto algumas das precaues
necessrias numa instalao tpica:
1. Use sempre o equipamento apropriado.

11

AVISO: No verifique sua operao tocando estes componentes


com nenhum objeto. Danifica o equipamento e pode causar
ferimento ao instalador!
5. As unidades devem ser instaladas niveladas para assegurar a
drenagem e a operao apropriadas.
6. As unidades devem ser montadas de modo que a gua
condensada flua para a conexo do dreno. Um dreno de excesso
pode ser requerido para proteger um eventual dreno primrio
entupido. A YORK no responsvel por exigncias locais.
7. Certifique-se que a rea do dreno esteja limpa de qualquer
resduo, antes de iniciar a operao.
8. As conexes do duto s unidades (onde aplicvel) no devem
exceder a presso esttica externa da unidade.

LOCAL
1. A estrutura deve ser adequada para suportar o peso de
operao do equipamento.
2. Os suportes de montagem (se aplicvel) devem ser feitos sob
medida e mantidos na estrutura para assegurar a sustentao
adequada.
3. A estrutura deve ser em nvel ou o nivelamento do equipamento
deve ser feito.
4. Muitos locais tm limitaes especiais quando o equipamento
colocado em determinadas reas. Verifique as exigncias locais
antes de instalar a unidade fan coil.

7 Instalao (cont.)
MONTAGEM DO EQUIPAMENTO
Assegure-se que a unidade esteja nivelada. Use calos se
necessrio para obter o nivelamento adequado. O condensado
fluir naturalmente para o dreno quando o equipamento estiver na
posio correta. Faa as conexes da tubulao e instale o
conjunto da vlvula como solicitado.

CONEXO DA TUBULAO
LADO DE HIDRULICA
Quando de frente para a sada de ar da parte frontal da unidade (ar
soprado em seu rosto), sua mo direita ser o lado da mo direita
da unidade e da sua mo esquerda, o lado da mo esquerda da
unidade.

CONEXES DO MESMO LADO (2 tubos)


Todas as conexes no mesmo lado da unidade. As conexes
eltricas e de controle, estaro no lado oposto das conexes de
tubulao.

A TUBULAO DETERMINA O LADO DA HIDRULICA


DA UNIDADE

- Conecte toda a tubulao de acordo com os padres aceitos para


montagem e observe todas as normas de instalao do sistema de
tubulao.
- De acordo com a concluso das conexes da tubulao, um teste
de presso do sistema obrigatrio. Repare todos os vazamentos
nas juntas soldadas, aperte delicadamente quaisquer parafusos de
vlvula vazando, e acessrios da tubulao, se necessrio. Note
que muitos componentes no esto projetados para manter o ar
pressurizado. Os sistemas Hidrnicos devem ser testados com
gua.

PURGA DA SERPENTINA
Esta fase do procedimento de instalao melhor executada sem o
fluxo da gua da bomba. A presso do sistema geralmente
adequada para executar esta funo. Feche a vlvula da linha de
retorno para desligar a gua. A maioria das serpentinas circuitada
como drenagem para uma a semi-drenagem; todo o ar preso na
serpentina subir. Isto pode demorar algum tempo. Cada serpentina
dentro da unidade tem o sangramento manual do ar.
Esta purga est localizada na parte superior do cabeote. A vlvula
projetada para liberar o ar preso na serpentina, girando a cabea
do parafuso localizado na parte dianteira da unidade. O parafuso
no tem que ser removido inteiramente e isto no recomendado.
Duas ou trs voltas so suficientes permitir a sada do ar.
Inicialmente, somente a gua localizada na vlvula da linha de
retorno poder ser liberada. Continue purgando por alguns minutos.
A sada da gua/mistura de ar direcionada para a serpentina e
dreno da gua. Quando um fluxo contnuo de gua obtido outra
vez, a ventilao est completa. Feche a purga e aperte-o
delicadamente at que o fluxo da gua pare. Os assentos de
vlvula neste dispositivo so macios bastante de modo que
somente um torque moderado seja requerido.

ISOLAO DA TUBULAO
Aps ter sido verificado que o sistema est livre de vazamento,
todas as linhas e vlvulas de controle devem ser isolados como
especificados nas plantas de instalao.

PRECAUES ELTRICAS
- Faa conexes eltricas por projeto, de acordo com o diagrama
eltrico.
- Todas as conexes eltricas devem estar do acordo com as
exigncias do cdigo local.
- A voltagem apropriada de alimentao da unidade mostrada na
placa de identificao da unidade.

PRECAUES DA TUBULAO

TUBULAO DA SERPENTINA
- Todas as serpentinas so divididas para a gua fria e a gua
quente. Se for utilizar gua quente, compare as temperaturas de
gua do sistema com o determinado na placa de identificao da
unidade.
- Compare o atual sistema de presso de operao, com o
determinado na placa de identificao da unidade.
- Toda a tubulao feita em campo, deve considerar espao
adequado para qualquer instalao eltrica que possa ser
requerida. O espaamento para isolar as linhas mais tarde, deve
ser considerado antes do trabalho ser comeado.
- Serpentinas so testadas com presso de 300 psi e a presso de
trabalho de 150psi, conexo tipo BSP

12

1. Toda montagem aceita prticas que podem ser aplicadas.


2. Esteja ciente de que a isolao interna da tubulao do duto
diminui a eficcia da rea aberta do duto.
3. A tubulao do duto deve ser fixada individualmente.
4. Remova o painel de acesso da serpentina e proteja os
componentes internos dos resduos e do metal durante o processo
de instalao.
5. Reveja a placa de identificao da unidade para toda a
informao adicional a respeito das limitaes da presso esttica.
6. Nas reas onde a vibrao e o som so incmodos, recomendase o uso de conexes flexveis no duto.

EXIGNCIAS DA TUBULAO DO DUTO


Todo duto de trabalho deve ter condies de prevenir a formao
de condensao.. A condensao pode se formar durante a
operao de resfriamento, mesmo quando o duto formado por
dimetros de encaixe diferentes, uma pea de conexo fornecida
em campo requerida.

8 Operao

VERIFICAO DE PARTIDA INICIAL

FILTROS

1. A voltagem(s) de alimentao est confirmada na placa de


identificao de dados.
2. A unidade est aterrada corretamente.
3. Com a energia desligada, o ventilador gira livre e
silenciosamente.
4. Foram testadas a presso da(s) serpentina(s), vlvulas e
tubulao(es) e isoladas como necessrio.
5. O ar foi retirado da serpentina e da tubulao.
6. Instale todos os filtros que possam ter sido removidos durante o
processo da instalao.

A resistncia do fluxo de ar do filtro aumentar com o acmulo da


poeira e o fluxo de ar, conseqentemente, ser reduzido. O filtro
deve ser mantido to limpo quanto possvel antes do start-up.
A freqncia atual de troca do filtro determinada pela
concentrao da poeira do ar.

AVISO - Sempre utilize culos de proteo. Quando FAN COIL


est em operao, alguns componentes esto girando em altas
velocidades. Danos pessoais podem ocorrer se tocar um destes
itens com algum objeto.
-Todos os painis eltricos e de servio de acesso devem ser
recolocados e fixados em seu lugar apropriado.
- Mantenha as reas ao redor da unidade de ferramentas,
equipamentos e resduos.
- Verifique a unidade inteira para certificar-se que ela esteja limpa.

INSPEO E LIMPEZA
Antes do start-up todos os componentes devem ser verificados
completamente. Para uma operao segura e permanente, este
equipamento requer limpeza constante. Freqentemente, aps a
instalao deste equipamento, outras atividades de construo
adicionais, ocorrem. Durante estas fases de construo, devem ser
tomados cuidados para proteger o equipamento de todo e qualquer
resduo. O revestimento interno dos modelos verticais
particularmente propenso a este perigo.
AVISO - A YORK NO D GARANTIA aos equipamentos
submetidos a mau uso, partculas de metal, poeira, fita adesiva,
pintura com spray, etc. podendo anular garantias e
responsabilidades quanto falha de equipamento, ferimento
pessoal e danos propriedade.

VENTILADOR
O ventilador deve ser inspecionado e limpo, em conjunto com a
manuteno do motor e dos rolamentos. importante manter o
ventilador limpo para evitar o desequilbrio e a vibrao.

MOTOR
Verifique a conexo para os terminais. Certifique-se que as
conexes foram feitas de acordo com o diagrama de fiao.
Certifique-se de que o motor gire no sentido correto.

SERPENTINA
A poeira acumulada nas superfcies de transferncia de calor
interfere no fluxo de ar e prejudica a transferncia de calor. A
serpentina deve ser mantida limpa por alguns dos mtodos listados
abaixo:
- Limpeza com o ar comprimido de baixa presso
- Lavar ou enxaguar com gua (um detergente aconselhvel para
superfcies gordurosas. Antes do start-up do sistema de gua e de
balanceamento, os sistemas de gua de quente/frio devem ser
nivelados para eliminar a sujeira e os restos que acumularam
durante a construo. Todas as vlvulas de servio da unidade
devem ser fechadas no momento da lavagem.
- Filtros devem ser instalados na tubulao principal para impedir
que este material entre para a unidade durante a operao normal.
CUIDADO: Certifique-se de que todas as vlvulas esto
posicionadas corretamente para o start-up.

13

PARTIDA ELTRICA
A placa de identificao da unidade lista as caractersticas eltricas
da unidade, tais como a tenso de alimentao, ventilador e
capacidade requerida do circuito. O diagrama de fiao da unidade
mostra toda a fiao da unidade e do campo eltrico. Sendo que
cada projeto pode ser diferente, o instalador deve se familiarizar
com o diagrama eltrico e placa de identificao na unidade,
ANTES de comear qualquer fiao.
Todas as conexes eltricas devem ser feitas de acordo com os
cdigos e normas locais.

BALANCEAMENTO DO SISTEMA DE GUA


NOTA - Antes de ter a instalao do sistema de gua
completamente balanceado, o rudo do fluxo da gua e, em alguns
casos, poder ocorrer abertura e o fechamento da vlvula com
desligamento. Estas aes so corrigidas aps o balanceamento
correto do sistema.
1. O sistema deve estar completo e todos os componentes devem
estar em condies de operao, antes de comear operaes
balanceamento do sistema de gua.
2. Um conhecimento completo do sistema da gua e de seus
componentes essencial para o balanceamento apropriado do
sistema de gua. Este procedimento deve somente ser executado
pelo pessoal de servio qualificado. Todos os aspectos do sistema
e seus componentes devem estar em condio de operao, antes
de comear este processo.
3. O sistema de balanceamento da gua envolve ajuste do fluxo de
gua, pela diferena da temperatura entre a tubulao de entrada e
retorno, ou medindo a queda de presso da serpentina.
4. Cada sistema hidrnico tem diferentes caractersticas de
operao, dependendo dos dispositivos e controles no sistema. A
atual tcnica de balanceamento pode variar de um sistema para
outro.
5. Muitas unidades so equipadas com as vlvulas de
balanceamento para controlar o fluxo da gua na unidade e para
balancear a unidade com o sistema inteiro. A combinao entre a
vlvula de parada/balanceamento ajustada manualmente,
Quando a alavanca estiver paralela tubulao, a vlvula est
aberta. Quando a alavanca estiver perpendicular tubulao, a
vlvula estar fechada.
6. Verifique os projetos do sistema para a taxa de fluxo ou
diferenas de temperatura. Esta informao a base para
balanceamento.

BALANCEAMENTO DO SISTEMA DE AR
A parte do sistema de ar tem muitas das mesmas caractersticas
que o sistema da gua. Balanceamento de ar envolve o sistema de
dutos. Cada unidade individual um sistema de ar individual.
Balanceamento de ar deve somente ser executado por pessoas
treinadas.

9 Manuteno
DRENO DA TUBULAO

SUBSTITUIO DE PEAS

O dreno deve sempre ser:


Conectado ou conduzido a um ponto aceitvel de disposio
Inclinado distante da unidade, pelo menos 1/8 de polegada por p.
Verificado antes da operao do vero comea.
A inspeo peridica deve ser feita durante a operao do vero.
NOTA: Um filtro pode ser requerido por cdigos locais e/ou para
controle do odor.

As peas de reposio so originais de fbrica.


A compra de peas de reposio pode ser feita diretamente na
YORK.
Qualquer modificao no autorizada pela YORK pode resultar em
ferimento ao instalador e danos unidade e pode anular todas as
garantias de fbrica.
Ao requisitar as peas, as seguintes informaes devem ser
fornecidas para assegurar a identificao exata:
1. Nmero completo do modelo da unidade
2. Nmero de srie da unidade
3. Mo da unidade (direito ou esquerdo)
4. A descrio completa

10 Guia de especificao
GABINETE
- As caractersticas dimensionais e de capacidades, devero
constar na planilha de selecionamento de cada equipamento.

- A serpentina dever possuir um suporte nico metlico nas


conexes de entrada e sada de gua, com a funo de evitar
danos serpentina no momento da unio das conexes a hidrulica
do sistema.

- Painis construdos em chapa de ao galvanizado.


- As unidades do tipo embutida devem possuir um flange metlico
para conexo ao duto de distribuio de ar.
- As unidades devem possuir uma defletora metlica, localizada no
insuflamento da unidade, com a funo de evitar qualquer arraste
de gua ao sistema de distribuio de ar.

SERPENTINA
- Serpentina com aletas de alumnio e tubos de cobre com
dimetro de 3/8 externo, dever possuir 3 filas de resfriamento
e/ou 3+1 filas sendo de resfriamento e aquecimento simultneo, de
alta eficincia.

VENTILADOR E MOTOR
- O ventilador dever ser do tipo centrfugo de dupla aspirao com
ps curvadas para frente, acionamento direto, do tipo sirocco de
baixa ou alta presso esttica (conforme indicado no clculo de
selecionamento do equipamento).
- O rotor do ventilador dever ser fabricado em alumnio, evitando o
problema de deformao causado pela ao do tempo, tpico
problema de equipamentos com rotores de plstico.
- O mancal dever ser do tipo esfera com auto-lubrificao
permanentemente.

- A Serpentina dever ser testada a uma presso de 2420 kPa e


no ser submetida a uma presso de trabalho superior a 1600 kPa.

- Motor eltrico dever possuir trs velocidades, com proteo de


sobrecarga interna, reset do tipo automtico.

- O nmero de aletas dever compreender um espaamento


mnimo de 2,3 mm e espessura da aleta de alumnio mnimo de
0,115 mm.

- O motor dever ser fabricado com Classe de isolamento E e grau


de proteo IP20.

- Conexes de entrada e sada de gua devero ser fabricados em


lato, BSP e podem ser a direita ou a esquerda da unidade
(conforme pedido).

- O motor dever possuir capacitor permanente bi-partido,


rolamentos auto-lubrificantes. O eixo central do motor dever
possuir tratamento trmico e anticorrosivo.
- Alimentao do equipamento dever ser em 220 V / 1 / 60 HZ.

- Bandeja de dreno dever ser fabricada em ao galvanizado com


tratamento anti-corrosivo, isoladas termicamente na face inferior
em polietileno expandido com material de acordo com a B5476
parte 6 e 7 classe 1. Dreno com dimetro de localizado na
lateral do equipamento com o caimento necessrio para total
escoamento do condensado.
- A bandeja de dreno dever ser padro j extendida para
recolhimento de gua condensada proveniente das vlvulas de
controle de vazo.

14

- A presso esttica disponvel mxima dever ser de no mnimo 30


kPa na vazo mxima.

FILTROS DE AR
- Os filtros de ar devero ser do tipo manta de Fibra sinttica,
fabricados com moldura de papel com Eficincia Gravimtrica
mnimia de 90% conforme a ABNT NBR 16401 Classe G1.

11 Certificado de Garantia

15

11 Certificado de Garantia (cont.)

16

PARADA DEFINITIVA, DESMONTAGEM E REMOO


Esta unidade contm peas em movimento e componentes eltricos que podem constituir um perigo e causar danos fsicos!
Todas as operaes no mesmo devem ser efetuadas por pessoal habilitado, provido de equipamentos de proteo e em
conformidade com as regras aplicveis de segurana.

1) Interromper todas as fontes de alimentao eltrica dos equipamentos, assim como aquelas dos sistemas conectados
com os mesmos. Certificar-se de que todos os dispositivos de interrupo eltrica se encontrem na posio aberta. Os cabos
de alimentao podem ento ser desmontados e retirados. Para saber onde se encontram os pontos de conexo da unidade,
consultar a documentao tcnica.
2) Em regra geral, as unidades devero ser desmontadas e retiradas de uma s pea. Retirar os eventuais pontos de
fixao e levantar depois os elementos com um equipamento de manipulao de uma capacidade de carga apropriada.
Consultar as informaes da documentao tcnica no que se refere ao peso.

R. Tomazina, 125 Quadra 10 Cond. Portal da Serra


Fone: (41) 2169-3300 Fax (41) 2169-3410
CEP: 83325-040 Pinhais PR

FORM: F-TEC006-BR (05-09)


Substitui: F-TEC006-BR (01-06)

R. Joo Tibiri, 900 Vila Anastcio


Fone: (11) 3475-6700 Fax: (11) 3641 4951
CEP: 05077-000 So Paulo SP

0800 283 9675


www.johnsoncontrols.com.br
O fabricante se reserva no direito de proceder a qualquer modificao sem prvio aviso

17

SISTEMAS HVAC

FAN & COIL AUTENTIC G1


Srie YGFC MDE

Nova Verso com Filtro G1 (ABNT NBR 16401)

Vazo de Ar mxima de 732 a 2399 m/h


Capacidade de 0,6 a 3,1 TR
Serpentina com 3 rows
Baixo nvel de rudo
Aplicaes em seguimentos Comerciais (Hotis, Hospitais, Indstrias)

FAN & COIL AUTENTIC G1 - Srie YGFC MDE

3 Filas - Padro

YGFC Modelo

Vazo
de Ar
(m/h)

04
06
08
10
12
14

732
1133
1415
1714
2037
2399

Capacidade de
Resfriamento
(kW)
Total Sensvel

4,55
6,65
8,07
9,20
10,97
14,00

3,27
4,84
5,99
6,97
8,27
10,17

Vazo de
gua
(m/h)

Perda
de
Carga
(kPa)

Potncia
do Motor
(W)

Corrente
(A)

Nvel de
Rudo
(dB)

Peso
(kg)

0,78
1,15
1,39
1,58
1,89
2,41

21,50
37,70
32,90
15,30
22,50
39,00

75
125
146
204
226
266

0,31
0,56
0,68
0,92
1,09
1,23

41,80
47,90
46,40
50,00
50,80
51,60

23,40
27,40
38,70
40,30
45,80
56,50

1 As informaes da tabela acima foram obtidas para a vazo mxima de Ar;


2 Temperatura de entrada do Ar TBS=27C e TBU=19C;
3 Temperatura de entrada de gua 7,0C com um 5 C.
Tipo de Ventilador

Centrfugo com as ps para frente

Tipo do Motor

Monofsico 220V/60Hz

Diametro da Tubulao de
entrada e sada da agua

3/4"

Mxima Presso de Trabalho

1,6MPa

Diametro do Dreno

3/4"

1 - Para definir a posio da hidrulica, olhar para a descarga de ar


2 - O YGFC j vem com plenum de retorno, podendo ser alterado
conforme instalao (para trs)
3 - O YGFC vem com bandeja estendida em ao tratato e pintado com
anti-corrosivo, isolada em baixo com elastmero de clula fechada
4 - Motores com classe de isolamento E e IP20

Modelo

Largura

Profund.

Altura

Dimenso do Colarinho de
insuflamento

02

840

560

245

485 x 130

04

1040

560

245

685 x 130

06

1260

560

245

905 x 130

08

1560

560

245

1205 x 130

10

1660

560

245

1305 x 130

12

1860

560

245

1505 x 130

14

2160

560

245

1805 x 130

* Valores em milmetros

Vlvula Motorizada
Tipo

Modelo Nmero

Kit Padro
Tamanho

APC-VLV-2151V1

1/2"

2 Vias

3 Vias

APC-VLV-2201V1

3/4"

APC-VLV-3151V1

1/2"

APC-VLV-3201V1

3/4"

R. Tomazina, 125 Quadra 10 Cond. Portal da Serra


Fone: (41) 2169-3300 Fax (41) 2169-3410
CEP: 83325-040 Pinhais PR

Modelo Numero

Termostato

APC-TMS2100DA-TRL

Controle Remoto

APC-TMS-RMT

FORM: B-COM006-BR (0509)


Substitui: FORM: B-COM006-BR (1005)

R. Joo Tibiri, 900 Vila Anastcio


Fone: (11) 3475-6700 Fax: (11) 3641 4951
CEP: 05077-000 So Paulo SP

0800 283 9675

www.johnsoncontrols.com.br
O fabricante se reserva no direito de proceder a qualquer modificao sem prvio aviso

Termostato
Opcionais

Modelo
numero

Somente
resfriamento

APC-TMS1000C

Resfriamento e
Aquecimento

APC-TMS1000D

YGFC Autentic
Gabinete

As caractersticas dimensionais e de capacidades, devero constar na


planilha de selecionamento de cada equipamento.
Painis construdos em chapa de ao galvanizado.
As unidades do tipo embutida devem possuir um flange metlico para
conexo ao duto de distribuio de ar.
As unidades devem possuir uma defletora metlica, localizada no
insuflamento da unidade, com a funo de evitar qualquer arraste de
gua ao sistema de distribuio de ar.

Serpentina

Serpentina com aletas de alumnio e tubos de cobre com dimetro de 3/8


externo, dever possuir 3 filas de resfriamento e/ou 3+1 filas sendo de
resfriamento e aquecimento simultneo, de alta eficincia.
A Serpentina dever ser testada a uma presso de 2420 kPa e no ser
submetida a uma presso de trabalho superior a 1600 kPa.
O nmero de aletas dever compreender um espaamento mnimo de 2,3
mm e espessura da aleta de alumnio mnimo de 0,115 mm.
Conexes de entrada e sada de gua devero ser fabricados em lato,
BSP e podem ser a direita ou a esquerda da unidade (conforme
pedido).
Bandeja de dreno dever ser fabricada em ao galvanizado com
tratamento anti-corrosivo, isoladas termicamente na face inferior em
polietileno expandido com material de acordo com a B5476 parte 6 e 7
classe 1. Dreno com dimetro de localizado na lateral do equipamento
com o caimento necessrio para total escoamento do condensado.
A bandeja de dreno dever ser padro j extendida para recolhimento de
gua condensada proveniente das vlvulas de controle de vazo.
A serpentina dever possuir um suporte nico metlico nas conexes de
entrada e sada de gua, com a funo de evitar danos serpentina no
momento da unio das conexes a hidrulica do sistema.

Ventilador e motor

O ventilador dever ser do tipo centrfugo de dupla aspirao com ps


curvadas para frente, acionamento direto, do tipo sirocco de baixa ou alta
presso esttica (conforme indicado no clculo de selecionamento do
equipamento).
O rotor do ventilador dever ser fabricado em alumnio, evitando o
problema de deformao causado pela ao do tempo, tpico problema
de equipamentos com rotores de plstico.
O mancal dever ser do tipo esfera com auto-lubrificao
permanentemente.
Motor eltrico dever possuir trs velocidades, com proteo de
sobrecarga interna, reset do tipo automtico.

O motor dever ser fabricado com Classe de isolamento E e grau de


proteo IP20.
O motor dever possuir capacitor permanente bi-partido, rolamentos autolubrificantes. O eixo central do motor dever possuir tratamento trmico e
anticorrosivo.
Alimentao do equipamento dever ser em 220 V / 1 / 60 HZ.
A presso esttica disponvel mxima dever ser de no mnimo 30 kPa na
vazo mxima.

Filtros de ar
Os filtros de ar devero ser do tipo manta de Fibra sinttica, fabricados

com moldura de papel com Eficincia Gravimtrica mnimia de 90%


conforme a ABNT NBR 16401 Classe G4.

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922485
dpt2015s

whole

1922485

9thcc:2-139

Electric

Transducers

DPT-2015 Series

Differential Pressure Transmitter for VAV Box Applications


dpt2015.tif

(See the M9104-AGx-2N Electric Non-spring


Return Product Bulletin, LIT-2681117 or the
M9106-AGx-2N0x Series Electric Non-spring
Return Actuators Product Bulletin,
LIT-2681126 and the Variable Air Volume
Controller Technical Bulletin, LIT-6363040 for
more information on these products.)

Features

DPT-2015

Description
The DPT-2015 Differential Pressure
Transmitter senses differential pressure in
pressure independent Variable Air Volume
(VAV) applications. It sends an analog signal
that is proportional to velocity pressure to a
VAV controller. The DPT-2015 is avalable
mounted to an M9104 or M9106 Electric
Non-spring Return Actuator, or to the Johnson
Controls VAV controller for reliable damper
positioning in closed-loop applications.
The DPT-2015 may also be mounted alone as
an independent pressure transmitter or used
for damper positioning in other VAV systems.

integral pressure transmitter with


dead-ended input ports eliminates inline
filter and maintenance and prevents sensor
contamination
0 to 1.5 in. W.C. sensor range satisfies the
requirements for virtually all terminal box
applications
0.5 to 4.5 VDC output is compatible with a
wide variety of HVAC controllers
no warmup period allows for immediate
commissioning after powering up
capacitive sensor technology provides
long-term stability and accuracy
4 VDC output span replaces DPT-2000-2
when used as recommended

Accessories
Code Number

Applications
The DPT-2015 is used to measure differential
pressure to determine the air velocity for
calculating airflow. It measures differential
pressure and generates a proportional
voltage signal. The voltage signal from the
DPT-2015 is read by the VAV controller and
converted to airflow in cubic feet per minute
(cfm). The DPT-2015 is available factory
mounted to an M9104 or M9106 actuator, or
factory mounted to a Johnson Controls
VAV controller as an AS-VAVDPT.
Calibration is not required other than zero
calibration, which is performed within the
controller.
For more information, refer to the DPT-2015
Series Differential Pressure Transmitter for
VAV Box Applications Product Bulletin,
LIT-216200X, or the DPT-2015 Series
Differential Pressure Transmitter for VAV Box
Applications Installation Instructions,
Part No. 24-7547-18.

Repair Parts
Replace the unit.

To Order

Description

Specify the code number from the following


selection chart.

CBL-2000-1

20 in. (0.5 m) wiring harness, accepted by Underwriters Laboratories, Inc. (UL) for
plenum use, is included with the M9104-AGS-2N or M9106-AGS-2N02 and may be
ordered separatedly; connects the DPT-2015 and actuator to the VAV controller.

CBL-2000-2

20 in. (0.5 m) plenum rated wiring harness connects the DPT-2015 and M9104-AGS-2N
or M9106-AGS-2N02 to the VAV controller.

CBL-2000-3

72 in. (1.8 m) plenum rated wiring harness connects the DPT-2015 and M9104-AGS-2N
or M9106-AGS-2N02 to the VAV controller.

DPT-2015-0

0 to 1.5 in. W.C. (0 to 374 Pa)


differential pressure transmitter

DPT-2015-MNT

Mounting kit for DPT-2015 used to replace the DPT-2000 or retrofit to the EDA-2040
without mounting bosses (date code prior to 9540)

DPT-2015-1

DPT-2015-0 with
DPT-2015-MNT Mounting Kit

DPT-2015 Differential Pressure Transmitter for VAV Box Applications


Power Requirements

15 VDC (14.5 to 17 VDC) unregulated; 15 mA maximum

Pressure Range

0 to 1.5 in. W.C. (0 to 374 Pa) maximum

Overpressure Limit

15 in. W.C.(3.74 kPa)

Output Voltage

Replace the unit.

1922485 dpt-dms.eps

0.5 to 4.5 VDC into load impedance of 25,000 ohms minimum


Repeatability/Hysterisis 0.05% full span maximum
Zero Shift 0.1 VDC maximum
Span Shift 0.05 VDC maximum

Stability
(One Year)

Span Shift 2% full span

Power
Supply
Effects (a)

Description

Linearity 1.0% full span maximum

Position
Effects

Temperature
Effects

Code Number

Repair Parts

Specifications

Accuracy

Selection Chart

Zero Shift 0.5% full span

Zero Shift

0.06% of full span per F maximum over 60 to 120F


(15.6 to 49.0C) range

Span Shift

1.5% of full span maximum over 60 to 120F


(15.6 to 49.0C) range

Zero Shift 0.01 VDC maximum


Span Shift +0.02, -0.04 VDC maximum

Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

Rev:
05/15/01
logo:
JCI
left ft:
elec
right ft:
standard
Sect# = 2
seQ# = 317

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922485

DPT-2015 Series Differential Pressure Transmitter for VAV Box Applications


(Continued)
Specifications (Continued)
DPT-2015 Differential Pressure Transmitter for VAV Box Applications
Terminals

1/4 in. male spade terminals with 8 in. (203 mm) wire length

Pressure Connections

6 in. (152 mm) length of silicone tubing with barbed fittings for
1/4 in. (6.35 mm) O.D. tubing

Ambient Operating Conditions

32 to 140F (0 to 60C); 90% RH maximum, non-condensing

Ambient Storage Conditions

-22 to 185F (-30 to 85C); 90% RH maximum, non-condensing

Dimensions (H x W x D)

1.00 x 2.71 x 2.5 in. (254 x 68.8 x 63.5 mm)

Agency Compliance

UL 916 Listed , File 107041, CCN PAZX


CSA C22.2, No. 205 Certified, File LR68965, Class 4812 05

(a) For power supply changes of 14.5 to 17.1 VDC, referenced to 15.0 VDC.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

Commercial Refrigeration

The European Product Catalogue 2007


Description

Pressure Transducers

The P499 Series is a new global Pressure Transducer


with an excellent price performance ratio.
The P499 exceeds the latest industrial CE/UL
requirements including surge protection, and is over
voltage protected in both positive and reverse polarity.
The P499 is designed to produce a linear analogue signal
based on the sensed pressure.
The pressure port is machined from a solid piece
of 17-4PH stainless steel. There are no O-rings or welds
that are exposed to the pressure media.
This results in a leak proof ,all metal sealed pressure
system which withstand more than 10 million pressure
cycles without failure.

P499 Heavy Duty Pressure Transducer

Features
Single-piece machined steel pressure port
Environmentally Sealed Electronics
Reliable, Repeatable Performance and
Long Operating Life
Slender Body Design
Available in several pressure ranges up to 50 bar.

P499
Heavy Duty Pressure Transducer

Shielded cable Female


Dimensions in mm (inches)

Hirchman Female
Dimensions in mm (inches)

Packard Female
Dimensions in mm (inches)

2M cable Connections Models - Selection Table


Range (bar)

Output

Supply (DC)

-1 to 8
0 to 30
-1 to 8

0 to 30

Maximum (short) overpressure:


Range -1 to 8 bar: 16 bar
Range 0 to 30 bar: 60 bar
Range 0 to 50 bar: 100 bar

4.75 V - 5.25 V
Female

-1 to 8

-1 to 8

P499-ACS-401C

Male

0 to 30

0 to 30

P499-ABS-404C

Female

DC 0.5 V - 4.5 V

Can be used with all media which are


compatible with stainless steel type 17-4PH
Accuracy:
+/- 0.25% FS BFSL
Total Error: +/- 1%
FS

Male
DC 0 V - 10 V

Ordering Codes
P499-ABS-401C

9 V - 32 V

-1 to 8

-1 to 8

Additional Features

Male
0.4 to 20 mA

0 to 30

0 to 30

Press. Connection

P499-ACS-404C
P499-RBS-401C
P499-RBS-404C
P499-RCS-401C
P499-RCS-404C
P499-VBS-401C
P499-VBS-404C

12 V - 30 V

P499-VCS-401C

Female

P499-VCS-404C

- Page 237 For further information and additional models see Product Installation Guide | Order Code: EPM-019-CAT-EN

Electronic Control Devices

The European Product Catalogue 2007


Description

Plant Sensors

The PS-9101 Differential pressure is designed to


measure the difference between two sensed pressures to
produce 010 V DC proportional output.
The differential pressure, as sensed by the sensing ports,
is applied to both sides of a mass air flow sensor, directed
across the surface of the sensing element.
The output voltage varies in proportion to the differential
temperature of sensing elements, as a consequence of
increasing/decreasing the mass air flow through the inlet
and outlet ports caused by sensed differential pressure.

PS-9101 Differential Pressure Transducers

Features

PS-9101-800x
(IP20)

Model available in 3 differential pressure ranges


Models for DIN Rail mounting
Models with splash proof dust tight case
Fast response (< 50 ms)

Dimensions in mm (inches)

PS-9101-850x
(IP54)

Dimensions in mm (inches)

Selection Table
Maximum
overload pressure

Operating Range

Enclosure

Supply voltage

Ordering Codes

0750 Pa

IP20

PS-9101-8001

0330 Pa

IP20

PS-9101-8002

0130 Pa

34.5 kPa

0750 Pa

IP20
IP54

15 VDC +/- 10%


24 VAC +10%; -15 %

PS-9101-8003
PS-9101-8501

0330 Pa

IP54

PS-9101-8502

0130 Pa

IP54

PS-9101-8503

Accessories (order separately)


Description

Ordering Codes

Inline Air Filter (required for all models)

A-4000-8001

Romote probe kit

FT-G18A-8001

DIN rail mounting kit

PS-9101-8900

- Page 75 For further information and additional models see Product Installation Guide | Order Code: EPM-019-CAT-EN

Product Bulletin
Issue Date

DPT-2015
08/31/01

DPT-2015 Differential Pressure Transmitter for


VAV Box Applications
The DPT-2015 Differential Pressure Transmitter
senses differential pressure in pressure independent
Variable Air Volume (VAV) applications. It sends an
analog signal that is proportional to velocity pressure to
a VAV controller. The DPT-2015 is available mounted
to an M9104 or M9106 Electric Non-spring Return
Actuator or to the Johnson Controls VAV controller for
reliable damper positioning in closed-loop applications.
The DPT-2015 may also be mounted alone as an
independent pressure transmitter or used for damper
positioning in other VAV systems. (See the
M9104-AGx-2N Electric Non-spring Return Actuators
Product Bulletin [LIT-2681121] or the M9106-Agx-2N0x
Series Electric Non-spring Return Actuators Product
Bulletin [LIT-2681126] and the Variable Air Volume
[VAV] Controller Technical Bulletin [LIT-6363040] for
more information on these products.)

Figure 1: DPT-2015 Differential


Pressure Transmitter

Features and Benefits


Integral Pressure
Transmitter with Dead
Ended Input Ports

Eliminates an inline filter and maintenance;


prevents sensor contamination

0 to 1.5 in. Water Column


(W.C.) Input Pressure
Range

Satisfies the requirements for virtually all


terminal box applications

0.5 to 4.5 VDC Output

Provides compatibility with a wide variety of


Heating, Ventilating, and Air Conditioning
(HVAC) controllers

No Warmup Period

Allows for immediate commissioning after


power up

Capacitive Sensor
Technology

Provides long-term stability and accuracy

4 VDC Output Span

Replaces DPT-2000-2 when used as


recommended

2001 Johnson Controls, Inc.


Code No. LIT-216200X

1
www.johnsoncontrols.com

Product Overview
The DPT-2015 is connected to the VAV box airflow
pickups. The DPT-2015 measures differential pressure
and generates a proportional voltage signal. The
voltage signal from the DPT-2015 is read by the VAV
controller and converted to airflow in cubic feet per
minute (cfm). Calibration is not required other than
zero calibration, which is performed within the
controller.

Application

DP

O
G UT
N
IN D
D
PT

-2
01
5

(-)

LO

The DPT-2015 is used to measure differential pressure


to determine the air velocity for calculating airflow. The
DPT-2015 is available factory mounted to an M9104 or
M9106 actuator or factory mounted to a
Johnson Controls VAV controller as an AS-VAVDPT.
Figure 2 shows the DPT-2015 field mounted to a
M9104 or M9106 actuator. It may also be mounted
separately as shown in Figure 3.

(-) LO

Airflow

Figure 3: Typical Standalone Installation


The DPT-2015 may be used with the Johnson Controls
VAV controller (as shown in Figure 4) or any other
controller capable of the following:

controller provided or external power supply of


15 VDC for input power to the DPT-2015

25,000 ohm minimum input impedance to accept


input of 0.5 to 4.5 VDC from the output of the
DPT-2015

Note: For best results, select a controller with


auto zero capability.
H
T
G

CCW COM
CW

DPT-2015

Figure 2: DPT-2015 Mounted on an M9104 or


M9106 Actuator

015
T- 2

M9104 VA
1
or
M9106
VAV
Controller

TE1

Figure 4: DPT-2015 Typical Applications

DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product Bulletin

Dimensions

Repairs and Replacement

See Figure 5 for transmitter dimensions.

Field repairs must not be made. For a replacement or


an accessory, refer to the Ordering Information
section.

0.60
15.0

0.15 Diameter
3.8
1.25
31.7
1.85 2.20
46.9 55.9
1.25
31.7

Insulated
Male
Spade
Terminals (3)
0.25
6.35

Ordering Information
Contact the nearest Johnson Controls representative,
and specify the desired product code number from
Table 1 or 2.
Table 1: Transmitters
Product Code
Number

0.15
3.8

1.10
27.9

DPT-2015-0

0 to 1.5 in. W.C. (0 to 374 Pa)


differential pressure transmitter

DPT-2015-1

DPT-2015-0 with the DPT-2015-MNT


Mounting Kit

1.00
25.4
Wire Leads (3)
8.0
203.0

1/4 in.
Tubing
6.0
152.4

Description

1/4 in. Barbed


Ports (2)
0.25
6.35

Figure 5: DPT-2015 Dimensions, in. (mm)


Table 2: Products Available
Product Code
Number

Description

CBL-2000-1

20 in. (0.5 m) wiring harness, accepted by Underwriters Laboratories, Inc. (UL) for plenum
use, is included with the M9104-AGS-2N or M9106-AGX-2N02 and may be ordered separately;
connects the DPT-2015 and actuator to the VAV controller.

CBL-2000-2

20 in. (0.5 m) plenum rated wiring harness connects the DPT-2015 and M9104-AGS-2N or
M9106-AGS-2N02 to the VAV controller.

CBL-2000-3

72 in. (1.8 m) plenum rated wiring harness connects the DPT-2015 and M9104-AGS-2N or
M9106-AGS-2N02 to the VAV controller.

DPT-2015-MNT

Mounting kit for DPT-2015 used to replace the DPT-2000 or retrofit to the EDA-2040 without
mounting bosses (date code prior to 9540).

DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product Bulletin

Technical Data
Product
Power Requirements
Pressure Range
Overpressure Limit
Output Voltage
Accuracy Linearity

DPT-2015 Differential Pressure Transmitter for VAV Box Applications


15 VDC (14.5 to 17 VDC) unregulated; 15 mA maximum
0 to 1.5 in. W.C. (0 to 374 Pa) maximum
15 in. W.C. (3.74 kPa)
0.5 to 4.5 VDC into load impedance of 25,000 ohms minimum
Linearity:
1.0% full span maximum
Repeatability/Hysteresis: 0.05% full span maximum

Position Effects

Zero Shift:
Span Shift:

0.1 VDC maximum


0.05 VDC maximum

Stability (One Year)

Zero Shift:
Span Shift:

0.5% full span


2% full span

Temperature Effects
Power Supply Effects

Terminals
Pressure Connections

Zero:
Span:

0.06% of full span per F maximum over 60 to 120F (15.6 to 49.0C) range
1.5% of full span maximum over 60 to 120F (15.6 to 49.0C) range

For power supply changes of 14.5 to 17.1 VDC, referenced to 15.0 VDC
Zero Shift:
0.01 VDC maximum
Span Shift:
+0.02, -0.04 VDC maximum
1/4 in. male spade terminals with 8 in. (203 mm) wire length
6 in. (152 mm) length of silicone tubing with barbed fittings for 1/4 in. (6.35 mm) O.D. tubing

Ambient Operating
Conditions

32 to 140F (0 to 60C)
90% RH maximum, non-condensing

Ambient Storage
Conditions

-22 to 185F (-30 to 85C)


90% RH maximum, non-condensing

Dimensions (H x W x D)
Shipping Weight
Agency Compliance

1.00 x 2.71 x 2.5 in. (25.4 x 68.8 x 63.5 mm)


2.5 oz. (0.07 kg)
UL 916 Listed, File E107041, CCN PAZX
CSA C22.2, No. 205 Certified, File LR68965, Class 4812 05

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

DPT-2015 Differential Pressure Transmitter for VAV Box Applications Product Bulletin

www.johnsoncontrols.com
Printed in U.S.A.

P499 Heavy Duty Pressure Transducer


Product Bulletin

Code No. EPM-001-PB EN Rev. A


Issued 07 2007

The P499 Series is a new global Pressure


Transducer with an excellent price performance
ratio. The P499 exceeds the latest industrial CE/UL
requirements including surge protection, and is over
voltage protected in both positive and reverse
polarity.
The P499 is designed to produce a linear analogue
signal based on the sensed pressure.
The pressure port is machined from a solid piece of
17-4PH stainless steel. There are no O-rings or
welds that are exposed to the pressure media.
This results in a leak proof ,all metal sealed pressure
system which withstand more than 10 million
pressure cycles without failure.

Figure 1: P499 with Female / Male Pressure port

Table 1: Features and Benefits


Features

Benefits

Single-piece machined steel pressure


port

Provides a durable assembly, eliminates potential of refrigerant loss due


to O-ring failures

Environmentally Sealed Electronics

Withstands the effects of adverse conditions found in typical equipment


rooms

Reliable, Repeatable Performance and


Long Operating Life

Minimizes service & replacement costs

Available in Several Pressure Ranges

Provides a single line of transmitters for all refrigeration and air


conditioning application needs

Slender Body Design

Space requirements minimal

CE and UL Agency listing

Allow for global applications

P499 Heavy Duty Pressure Transducer Product Bulletin

Application

Repair and replacement

The P499 is intended for use in:


HVAC/R systems
Automotive test stands
Gas compressors
Industrial process control
Pumps & compressors
Hydraulic/pneaumatic systems
Agricultural equipment
Energy & water managemen

P499 Electronic Pressure Transducers are sealed


units, on site repair is not possible. Defective units
should be returned to the factory.

WARNING
P499 Electronic Pressure Transducers
are intended for use in conjunction with
operating controls under normal
operating conditions. Where failure or
malfunction of the P499 Electronic
Pressure Transducers could lead to an
abnormal operating condition that could
cause personal injury or damage to the
equipment or other property, other
devices (limit or safety controls) or
systems (alarm or supervisory
systems) intended to warn of or protect
against failure or malfunction of the
P499 Electronic Pressure Transducers
must be incorporated into and
maintained as part of the control
system.

For replacement please contact your supplier.

Fitting
IMPORTANT: Mount the pressure control
upright. Pressure tap points must be located on
the topside of the refrigerant lines. This reduces
the possibility of oil, liquids, or sediment
accumulating in the pressure connection linear
sensor, which could cause malfunction.

Operation
The applied pressure is converted into an analogue
electrical signal. This is achieved by the physical
deformation of strain gages (Piezo film) which are
bonded with high temperature glass into the
stainless steel diaphragm of the pressure transducer
and wired into a wheat stone bridge configuration.
Pressure applied to the pressure transducer
produces a deflection of the diaphragm which
introduces strain to the gages. The strain produces
an electrical resistance change proportional to the
pressure. The P499 transducer measures pressure
as psig or Gauge pressure. The sensed pressure is
compared to the ambient pressure (average 1013
mbar). Sealed Gauge (bars) type Transducers and
Absolute type Transmitters (bars) can be setup on
request.

P499 Heavy Duty Pressure Transducer Product Bulletin

CAUTION:
Observe maximum operation pressure
when testing the installation. Exceeding
the maximum over-pressure will
permanently damage the sensor. Avoid
severe pressure pulsation on pressure
connections by positioning transmitter
away from compressor discharge.
When there are no severe pulsation
and/or vibrations the sensor may be
mounted directly to the compressor.

CAUTION:
Avoid severe pressure pulsation on
pressure connections by positioning
transmitter away from compressor
discharge. When there are no severe
pulsation and/or vibrations the sensor
may be mounted directly to the
compressor.

Pressure Connections

Internal 7/16 - 20 UNF Thread


& flared washer

External 7/16 - 20 UNF Thread

Wiring
2 meters shielded cable
Shielded cable P499 model electrical connections:

P499AxS-xxxC: Red = supply; Black = com.; Bare = GND

P499RxS-xxxC: Red = supply; Black = com.; White = Output; Bare = GND

P499VxS-xxxC: Red = supply; Black = com.; White = Output; Bare = GND

Hirschman form C
Hirschman P499 model electrical connections:

P499AxH-xxxC: Pin1 = supply; Pin 2 = com.

P499RxH-xxxC: Pin1 = supply; Pin 2 = com. Pin 3 = Output

P499VxH-xxxC: Pin1 = supply; Pin 2 = com. Pin 3 = Output

Packard socket
Packard P499 model electrical connections:

P499AxP-xxxC: Pin A = com. Pin B = supply

P499RxP-xxxC: Pin A = com. Pin B = supply; Pin C = Output

P499VxP-xxxC: Pin A = com. Pin B = supply; Pin C = Output

P499 Heavy Duty Pressure Transducer Product Bulletin

Dimensions
Fig. 1

Female pressure
connector
7/16 - 20 UNF thread

Shielded cable
105C rating

6.4 mm
100 mm
47.5 mm

2m

12 mm

Shielded cable Female

Fig. 2

Hirchman
DIN 43650

Female pressure
connector
7/16 - 20 UNF thread

12 mm
27 mm

47.5 mm
Hirchman Female

Fig. 3
A

Packard
Socket

Female pressure
connector
7/16 - 20 UNF thread

21 mm
C

22.2 mm
47.5 mm
Packard Female

P499 Heavy Duty Pressure Transducer Product Bulletin

12 mm

Ordering Codes
P499-

Pressure Transducer
Pressure ranges
401 = -100 to 800 kPa (-1 to 8 bar)
402 = -100 to 1500 kPa (-1 to 15 bar)
403 = 0 to 1500 kPa (0 to 15 bar)
404 = 0 to 3000 kPa (0 to 30 bar)
405 = 0 to 5000 kPa (0 to 50 bar)
Electrical connection
S = 2M cable
H = Hirschmann
P = Packard
Pressure port
A = 1/8 NPTM
B = 1/4 SAE Male
C = 1/4 SAE Female
Output

Supply

A = 4 - 20 mA

9 - 32 VDC

R = 0.5 - 4.5 VDC

4.75 - 5.25 VDC

V = 0 - 10 VDC

12 - 30 VDC

P499 Heavy Duty Pressure Transducer Product Bulletin

Technical Specifications
Products

P499 Series Electronic Pressure Transducer

Pressure Ranges

All units are Gauge type designs (absolute and sealed reference on request)
-100 to 800 kPa (-1 to 8 bar)

0 to 1500 kPa (0 to 15 bar)

-100 to 1500 kPa (-1 to 15 bar)

0 to 3000 kPa (0 to 30 bar)

-100 to 2500 kPa (-1 to 25 bar)

0 to 5000 kPa (0 to 50 bar)

Output signal

4 - 20 mA, 0.5 - 4.5 VDC, 0 - 10 VDC

Overload

2x Upper rated pressure without calibration shift

Burst Pressure

5x rated pressure

Media Compatibility

Fluids compatible with17-4PH stainless steel

Supply Voltages

4 - 20 mA output needs 9 - 32 VDC


0.5 - 4.5 VDC Ratio metric output needs 4.75 - 5.25 VDC
0 - 10 VDC output needs 12 - 30 VDC

Storage Conditions

-40 to 125 C 0 to 100% RH

Electrical Connections

DIN43650-C, Cable 2M Shielded, Packard (Metri Pack)

Compensated Temperature

-20 to 85 C

Operating Temperature

-40 to 125 C

Accuracy

0.25% Full Span Best Fit Straight Line

Total error band

1% Ful Span (maximum) over compensated temperature range

Material

17-4PH stainless steel

Protection Class

IP65 for DIN 43650-C versions


IP67 for Cable / Packard versions

Vibration

20 G at 20-200 Hz

Shock

200 G / 11 ms

Agency Listings

United States:
Canada:
Europe:
Australia/New Zealand:

UL Listed, File E29374, CCN NKPZ


UL Listed, File E29374, CCN NKPZ7
CE Mark, EMCDirective 89/336/EEC
C-Tick Mark, Emissions Compliant

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from
misapplication or misuse of its products.

Johnson Controls International, Inc.


Headquarters:
Milwaukee, Wisconsin, USA
European Distribution Centre:
Westendhof 3, D-45143 Essen, Germany
Branch Offices
Principal European Cities.

P499 Heavy Duty Pressure Transducer Product Bulletin

European Electronic Controls Catalogue


Catalogue Section A
Product Bulletin PS-9101
Issue Date 06 2000

Differential pressure transmitter


PS-9101

I ntroduction
The PS-9101 Differential pressure is designed to
measure the difference between two sensed
pressures to produce 010 V DC proportional
output.
The differential pressure, as sensed by the
sensing ports, is applied to both sides of a mass
air flow sensor, directed across the surface of the
sensing element.
The output voltage varies in proportion to the
differential temperature of sensing elements, as a
consequence of increasing/decreasing the mass
air flow through the inlet and outlet ports caused
by sensed differential pressure.
PS-9101-800x
Transmitter (IP20)

PS-9101-850x
Transmitter (IP54)

Features and Benefits


G Model available in 3 differential pressure

Covers most of HVAC applications

ranges

G Models for Din Rail mounting

Easier installation

G Models with splash proof dust tight case

Electronic base can be mounted in many


environments

G Fast response (< 50 ms)

Can be used in critical applications such as VAV

G MTBF of sensor 20 years

Long lasting reliability

2000 Johnson Controls, Inc.


Order Nr. 24.134E

A16

PS-9101

O rdering data
PS-9101-8

O peration

0
1
2
3

Operating range
0...750 Pa
0...330 Pa
0...130 Pa

0
5

Protection Class
IP 20
IP54

Accessories
A-4000-8001
PS-9101-8900
FT-G18A-8001

In line filter
DIN rail mounting kit
Remote mounting probe kit

Typical applications of the PS-9101 include


pressure sensing in ducts, and air flow velocity
sensing for VAV terminal units.
The PS-9101 can be used separately, or as a
part of a digital VAV control system (DC9100/DR-9100). By subtracting the measured
static air pressure from the measured total air
pressure, the PS-9101 senses air velocity
pressure. This value is sent to the DC-9100/DR9100 controller in form of 0 to 10 VDC signal.
The DC/DR-9100 controller interprets the PS9101 signal to determine the position of the VAV
damper motor actuator for the required air flow

Repairs and Replacements


Repairs should not be made in the field. Defective devices should be returned to the factory. For a
replacements, contact the nearest Johnson Controls wholesaler or branch office.
Replace the Inline Filter A-4000-8001 when dark red colour appears on outer.

Mounting instructions

2) Use FT-G18A-8001 remote mounting probe


kits for remote sensing locations. Run plastic
tubing from the high and/or low pressure
connectors to the sensing point. Use tubing
with an inner diameter of at least

Maximum Length A

ZERO
ADJ.

SPAN
ADJ.

4.3 mm (0.170 inch) and an outer diameter of


6.3 mm (1/4 inch).

HIGH PRESS

In line system
Filter
A-4000-8001
FT-G18A-8001
Probe Kit

(+)

FT-G18A-8001
Probe Kit

DIFFERENTIAL PRESSURE
TRANSMITTER PS-9101-8001
0 - 750 Pa

(-)
LOW PRESS

Maximum
1 2 3 4 5

DUCT

Length A

AIR FLOW

VAV Box Mounting


Make sure no compressed air is applied to either
connector. Do no mount the control where ambient
temperature falls below 0C or exceeds +60C.
If either the low or high pressure input ports
are not used, protect the open port from other
external air velocities or direct impingement
which will produce erroneous signals.
1) For mounting the PS-9101, use the 35 mm
DIN Rail System. Kit PS-9101-8900 can be
used for duct mounting.

A16

3) Use Inline Filter A-4000-8001 on the side of


inlet high supply pressure. Replace In line
filter when dark red color appears on outer
surface.
FLOW

Inline Filter A-4000-8001


4) Factory calibration is with inline system filter
and 2 m lengths of plastic tubing. With the
maximum allowable sum of the two tube
lengths shown in the table below, the nominal
range decreases by 25%.
RANGE
0 130 Pa
0 330 Pa
0 750 Pa

Max Sum of Two Tube


Lengths
10 meters
15 meters
20 meters

PS-9101

W iring diagram
Disconnect the power supply before wiring connections are made to prevent possible electrical shock or
damage to the equipment. Make all wiring connections in accordance with the National Electrical Code
and Local regulations. Make all wiring connection before applying power. Improper wiring may cause
permanent damage. Refer to the installation wiring diagrams for correct hook-up.

P
E

0...10 VDC

0...10 VDC
24 VAC

24 VAC COM

PS-9101 with 24 VAC supply voltage

15VDC

PS-9101 with 15 VDC supply voltage

D imensions
58

51.5

70

PS-9101-8001

103

12 3 4 5

74

125

98

88

82

17

70

PS-9101-800x IP20

50
23

90
120

PS-9101-850x IP54

A16

PS-9101

S pecifications
Supply voltage 15 VDC 10% (Available from controller) or 24 VAC +10%; -15%
Output Signal 0 to 10 VDC linear to differential pressure
Ambient Op. Limits 0 to 60 C, 10 to 90% RH (non condensing)
Pressure 34.5 kPa max
Mounting DIN Rail / wall
Air connection 4 x 6 mm plastic tube
Power consumption 350 mW (24mA at 15VDC)
Output load Min. 5 k Ohms / Max. 2 mA
P Ranges See Ordering data
Repeatability & Hyst. 1%
Linearity 2% from 0 to 500 Pa
5% from 500 to 750 Pa
Adjustment 1 potentiometer for 0 point, 0-25% of range
1 potentiometer for span adjustment, 50% of nominal range
(max 750 Pa)
Output Voltage shift 0-25C
25-55 C

+ 0.08% C
0.08% C

Response Time 50 ms max.


Electrical connection Terminal block for 2.5 mm2 (maximum) section wire
Housing material Polypropylene
Enclosure protection class IP 20, IP54, (IEC 60529)
Weight 0,1 kg
Storage Temp. limits -40 to +70 C
Compliance EMC (89/336 EEC) according to the standard EN 50081-1
and EN 50082-1
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office.
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

Johnson Controls International, Inc.


Headquarters: Milwaukee, WI, USA
European Headquarters: Westendhof 8, 45143 Essen, Germany
European Factories: Lomagna (Italy), Leeuwarden (The Netherlands), Essen (Germany)
Branch Offices: principal European Cities
This document is subject to change without notice

A16

Printed in Europe

Code No. LIT-1900385


Issued September 12, 2008

Facility Explorer

FX Server
Description
The FX Server expands the capabilities of the
FX20/FX40/FX60 Supervisory Controllers.
The FX Server coordinates the integration of
multiple FX20/FX40/FX60s networked
together on a single project. The FX Server
collects and stores large amounts of
information, such as alarms, events, and
histories from one or more FX20/FX40/FX60s.
The FX Server provides server-level functions
such as master scheduling, system-wide
database management, and integration with
enterprise software applications.
The FX Server includes a graphical user
interface and configuration tool you can
access with a Web browser. Multiple users
can concurrently connect to the FX Server.
Security and presentation preferences are
managed through user profiles, logon IDs, and
passwords. Remote access is easily achieved
from an Internet, intranet, or a dial-up
connection.

Refer to the FX Server Product Bulletin


(LIT-12011122) for important product
application information.

Features

multiple FX20/FX40/FX60s integrated


together via hub, local intranet, or the
Internet
centralized enterprise-wide information
large storage repository for alarms, events,
and histories
ability to run on a third-party server
hardware platform
Web-based user interface

FX Server

Selection Charts
FX Server Ordering Information
Product Code Number Description
LP-FXWS-0

FX Server software on CD-ROM. Allows integration of an unrestricted number of FX Supervisory Controllers (FX20/FX40/FX60s).
Includes FX Workbench and a 1-year software maintenance agreement.

LP-FXWSLTD-0

FX Server software on CD-ROM. Allows integration of up to three FX Supervisory Controllers (FX20/FX40/FX60s). Includes FX
Workbench and a 1-year software maintenance agreement.

Optional FX Server Driver Licenses Ordering Information


Product Code Number
Description
LP-FXWSOBX-0
License file enabling oBix Driver (500 points)
LP-FXWSOBX5-0

License file enabling 500 additional oBix points

LP-FXWSBAC-0

License file enabling BACnet Internet Protocol (IP) Driver (500 points)

LP-FXWSBAC5-0

License file enabling 500 additional BACnet IP points

LP-FXWSOPC-0

License file enabling OLE for Process Controls (OPC) driver (500 points)

LP-FXWSOPC5-0

License file enabling 500 additional OPC points

LP-FXWSMDB-0

License file enabling ModBus TCP driver (500 points)

LP-FXWSMDB5-0

License file enabling 500 additional ModBus Transmission Control Protocol (TCP) points

LP-FXWSSQL-0

License file enabling Microsoft SQL Server DatabaseTM Driver

LP-FXWSDB2-0

License file enabling IBM DB2 Database Driver

LP-FXWSORCL-0

License file enabling Oracle Database Driver

LP-FXWSCSV-0

License file enabling *.xls and *.csv file data to be imported into FX Server

FX Server Upgrade Ordering Information


Product Code Number
Description
LP-FXWS-6

FX Server software upgrade on CD-ROM. Used to upgrade any copy of FX Server within the software maintenance agreement
period.

LP-FXSWMA-0

License file enabling 1 additional year of software maintenance for one copy of FX Server.

LP-FXSWUPG-0

License file enabling a one time software upgrade for one copy of FX Server.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 2

FX Server (Continued)
Technical Specifications
FX Server
Processor

Intel Pentium 4 processor, 2 GHz or higher

Operating System

Microsoft Windows NT Version 4.0 with Service Pack (SP) 4.0 or later
Microsoft Windows 2000
Microsoft Windows XP Professional

Web Browser

Internet Explorer Web browser Version 5.0 or later


Netscape Navigator Version 4.5 or later

Memory

1 GB minimum

Hard Disk

1 GB minimum, 5 GB recommended

Display

Video card and monitor capable of displaying 1,024 x 768 pixel resolution or greater

Network Support

Ethernet 10/100 MB with RJ-45 connector

Modem

56 KB minimum, full time high speed Internet Service Provider (ISP) connection recommended for remote site access (DSL, T1, cable
modem)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 2

Code No. LIT-1900552


Issued December 9, 2008

Facility Explorer

FX20/FX60 Supervisory Controllers


Description
The FX20 and FX60 are Web-based
supervisory-class controllers in the Facility
Explorer product family. The FX20/FX60
manages networks of field controllers using
open communication protocols, such as N2,
LONWORKS, and BACnet protocols. The
FX20/FX60 supports a full set of building
automation features specifically designed for
commercial facilities such as scheduling,
alarming, histories, data sharing, energy
management, totalization, and customized
control routines.
The FX20/FX60 includes a graphical system
user interface and configuration tool that you
can access with a Web browser. Remote
access is easily achieved from an Internet,
intranet, or dial-up connection. Multiple users
can concurrently connect to the FX20/FX60.
Security and presentation preferences are
managed through user profiles, logon IDs,
and passwords.

The FX20 and FX60 are very similar in


physical size and overall capabilities. The
main difference between the controllers is the
superior capacity of the FX60. In addition, the
FX20/FX60 hardware and software design is
modular, so you can add accessories such as
communications cards, input and output
modules, and software options if needed. This
also allows you to select the controller most
appropriate for the size of your facility and
those options best needed to control it.
Refer to the FX20/FX60 Supervisory
Controllers Product Bulletin (LIT-12011406)
for important product application information.

Repair Information
If the FX20 and FX60 fails to operate within its
specifications, replace the unit. For a
replacement controller, contact the nearest
Johnson Controls representative.

FX60 Supervisory Controller

Features

Web-based user interface


adoption of industry standard
communication protocols
embedded configuration tool
modular design
small, compact design
FX Workbench

Selection Charts
FX20/FX60 Ordering Information
Product Code Number Description
LP-FX2011N-0

FX20: includes 128 MB RAM, 64 MB Flash, 2 Ethernet ports, 1 non-isolated RS-485 port, 1 RS-232 port, 1 NiagaraAX Direct Input/
Output (NDIO) port, 2 communication card slots, Niagara driver, oBIX driver, N2 driver, embedded FX Workbench, embedded
Web User Interface (UI)

LP-FX6011N-0

FX60: includes 128 MB RAM, 128 MB Flash, 2 Ethernet ports, 1 non-isolated RS-485 port, 1 RS-232 port, 1 NDIO port, 1 Universal
Serial Bus (USB) port, 2 communication card slots, Niagara driver, oBIX driver, N2 driver, embedded FX Workbench, embedded
Web UI

FX Workbench Ordering Information


Product Code Number Description
LP-FXTSPE-0

FX Tools Supervisor Pro Software on CD-ROM: End-user version. Includes FX Workbench, FX Workbench Pro,
and FX Alarm Portal.

LP-FXTSPE-6

FX Tools Supervisor Pro Software Upgrade on CD-ROM. Used to upgrade any copy of FX Tools Supervisor Pro which is within the
software maintenance agreement period.

LP-FXALMPTL-0

FX Alarm Portal Client Software on CD-ROM. Provides Alarm Portal functions only.

LP-FXSWMA-0

License file enabling one year of software maintenance for one copy of FX Tools Supervisor Pro.

LP-FXSWUPG-0

License file enabling a one-time software upgrade for one copy of FX Tools Supervisor Pro.

Accessories
FX20/FX60 Hardware Accessories Ordering Information
Product Code Number Description
LP-FXNDIO16-0

16 channel input/output module for FX20/FX60: Includes 8 universal inputs, 4 relay outputs, and 4 0-10 V analog outputs, maximum
of 4 per FX20/FX60, or 2 if combined with NDIO34

LP-FXNDIO34-0

34 channel input/output module for FX20/FX60: Includes 16 universal inputs, 10 relay outputs, and 8 0-10 V analog outputs,
maximum of 1 per FX20/FX60. Also provides power to FX20/FX60 using externally connected 24 VAC transformer or 24 VDC power
supply.

LP-FXLONFTT-0

LON communication card for FX20/FX60: 78 kbps, FTT-10A, 2-position removable screw-terminal connector plug

LP-FXRS485-0

Dual port RS-485 communication card for FX20/FX60: electrically isolated, two 3-position removable screw-terminal connector plugs

LP-FXRS232-0

Single port RS-232 communication card for FX20/FX60: 115,200 max baud rate, DB-9M connector

LP-FXMDM-0

56 kbps, auto-dial/auto-answer modem for FX20/FX60: RJ-11 connector, disables onboard RS-232 port, maximum of one per
FX20/FX60

LP-FXPMUS-0

Power module for FX20/FX60: 90-240 VAC, 50/60 Hz, U.S. wall adapter

LP-FXPMEU-0

Power module for FX20/FX60: 90-240 VAC, 50/60 Hz, European wall adapter

LP-FXPMUK-0

Power module for FX20/FX60: 90-240 VAC, 50/60 Hz, U.K. wall adapter

LP-FXPM24-0

Power module for FX20/FX60: 24 VAC/DC, DIN rail mountable

LP-FXPM263-0

Power module for FX20/FX60: 90-263 VAC/DC, 50/60 Hz DIN rail mountable

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 3

FX20/FX60 Supervisory Controllers (Continued)


FX20/FX60 Software Accessories Ordering Information)
Product Code Number
Description
LP-FX60EX256-0

License enabling 256 Mb memory expansion for one FX60

LP-FXBACIPC-0

License enabling BACnet Internet Protocol (IP) client (import) driver for one FX20/FX60

LP-FXBACIPS-0

License enabling BACnet IP server (export) driver for one FX20/FX60

LP-FXBACMS-0

License enabling BACnet Master-Slave/Token-Passing (MS/TP) driver for one FX20/FX60

LP-FXLONIP-0

License enabling LONWORKS IP driver for one FX20/FX40/FX60

LP-FXMBUS-0

License enabling M-Bus driver for one FX20/FX40/FX60

LP-FXMDBRTU-0

License enabling MODBUS RTU client (import) driver for one FX20/FX40/FX60

LP-FXMDBRTUS-0

License enabling MODBUS RTU server (export) driver for one FX20/FX40/FX60

LP-FXMDBTCP-0

License enabling MODBUS TCP client (import) driver for one FX20/FX40/FX60

LP-FXMDBTCPS-0

License enabling MODBUS TCP server (export) driver for one FX20/FX40/FX60

LP-FXZWAV-0

License enabling Z-Wave driver for one FX20/FX40/FX60

LP-FXSNMP-0

License enabling Simple Network Management Protocol (SNMP) driver for one FX20/FX40/FX60

LP-FXSMS-0

License enabling Simple Messaging Service driver for one FX20/FX40/FX60

LP-FXSSL-0

License enabling Secure Socket Layer (SSL) for one FX20/FX40/FX60

LP-FX40MA-0

License enabling one year of annual software maintenance for one FX20/FX40/FX60. Includes new releases and interim
service releases for 1 year from the date of purchase.

LP-FX40UPG-0

License enabling one-time, new release software upgrade for one FX20/FX40/FX60

Technical Specifications
FX20/FX60 Controller (Part 1 of 2)
Product Codes

LP-FX2011N-0, LP-FX6011N-0

Power Requirements

See Ordering Codes for approved power modules

Environment

Operating Temperature: 0 to 50C (32 to 122F)


Storage Temperature: 0 to 60C (32 to 140F)
Relative Humidity: 5 to 95%, noncondensing

Platform

FX20:
IBM PowerPC 405EP 250 MHz processor
128 MB Synchronous Dynamic Random Access Memory (SDRAM), 64 Mb Serial Flash
FX60:
IBM PowerPC 440 524 MHz processor
128 MB SDRAM, 128 MB Serial Flash
Optional 256 MB DDR RAM
Battery backup: 5 minutes typical, shutdown begins within 10 seconds
Real-time clock: 3 month backup maximum (via battery)

Operating System

QNX Real Time Operating System (RTOS)


BM J9 Java Virtual Machine (JVM)
Niagara

Communications

Two 10/100 Mb Ethernet ports, RJ-45 connectors


One RS-232 port: 9-pin, D-shell connector
One RS-485 non-isolated port: 3-position, removable, screw-terminal connector plug
See Ordering Codes for optional communication cards.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 3

FX20/FX60 Supervisory Controllers (Continued)


FX20/FX60 Controller (Part 2 of 2)
Chassis

Mounting: DIN rail or screw mount


Cooling: Internal air convection
Dimensions: 6.315 x 4.820 x 2.437 in. (16.04 x 12.24 x 6.19 cm)

Agency Listing

Management Equipment
FCC compliant to CFR 47, part 15, subpart B, class A
Canada - UL Listed, File E107041, CCN PAZX7, under CSA C22.2 No. 205, Signal Equipment
Industry Canada compliant to ICES-003
Europe CE Mark
EMC Standards Applied:
EN 61000-6-4 EMC Emissions Generic (Complies)
EN 61000-6-2 and EN 61000-6-1 EMC Immunity (Complies, as documented below)
EN50081-2 Generic Emissions Standard for Residential, Commercial, and Light Industrial Environment
CISPR-11 Limits of Radio Disturbance-Radiated Emissions (Pass Class A)
CISPR-11 Limits of Radio Disturbance-Conducted Emissions (Pass Class A)
IEC 61000-4-2 ESD (Pass Criteria B)
IEC 61000-4-3 Radiated Field Immunity (Pass Criteria A)
IEC 61000-4-4 Electrical Fast Transients Immunity-Signal Ports (Pass Criteria B)
IEC 61000-4-4 Electrical Fast Transients Immunity -AC Power (Pass Criteria B)
IEC 61000-4-5 Surge Immunity (Pass Criteria A)
IEC 61000-4-6 Conducted Immunity (Pass Criteria A)
IEC 61000-4-11 Voltage Dips (Pass Criteria A)
IEC 61000-4-11 Voltage Interrupts (Pass Criteria A)
IEC 61010-10-1: 90 + A1:92 + A2:95 Safety requirement for electrical equipment for measurement, control, and laboratory
use (Pass)

Input Output Modules


Product Codes

LP-FXNDIO34-0: 16 universal inputs, 10 relay outputs, 8 analog outputs


LP-FXNDIO16-0: 8 universal inputs, 4 relay outputs, 3 analog outputs

Dimensions

NDIO34: 6.313 x 4.820 x 2.438 in. (16.04 x 12.24 x 6.19 cm)


NDIO16: 3.2 x 4.828 x 2.437 in. (8.2 x 12.24 x 6.19 cm)

Universal Input Types Supported

10k ohm Type 3 thermistors. Thermistor Sensor Range: -23.3 to 115.5C (10 to 240F). Input accuracy is in the
range of 1% of span. Characteristic curve is customizable.
0-10 V; accuracy is 2% of span, without user calibration; uses an external resistor for current input (four provided,
mounted by installer on terminal connections)
4-20 mA current loop; accuracy is 2% of span, without user calibration; self powered or board-powered sensors
accepted
Dry contact: V open circuit, 300- A short-circuit current
Pulsing dry contact at a rate of up to 20 Hz; 50% duty cycle

Digital Outputs

Form A relay contacts suitable for on/off control only; floating control not supported
Max voltage 30 volts AC or DC
1/2 A max current rating

Analog Outputs

0-10 VDC
Minimum load supported per output is 2,500 ohms minimum or 4 mA drain maximum

Processor

Intel Pentium 4, 1 GHz or higher

Operating System

Microsoft Windows NT Version 4.0 with Service Pack (SP) 4.0 or later
Microsoft Windows 2000
Microsoft Windows XP Professional

Web Browser

Microsoft Internet Explorer Version 5.0 or later


Netscape Communicator Version 4.5 or later

Memory

512 MB minimum

Hard Disk

1 GB minimum, 5 GB recommended

Network Support

Ethernet 10/100 Mb with RJ-45 connector

FX Workbench Requirements

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

3 of 3

Code No. LIT-1900374


Issued December 8, 2008

Facility Explorer

FX40 Supervisory Controller


Description
The FX40 is a Web-based supervisory-class
controller in the Facility Explorer product
family. The FX40 manages networks of field
controllers using open communication
protocols such as N2, LONWORKS, and
BACnet protocols. The FX40 also provides
onboard, input and output points for direct
monitoring of equipment status or analog
sensors and control of auxiliary devices or
alarms.
The FX40 supports a full set of building
automation features and functions specifically
designed for commercial facilities such as
scheduling, alarming, histories, data sharing,
energy management, totalization, and
customized control routines.

The FX40 includes a graphical system user


interface and configuration tool that users can
access with a Web browser. Multiple users
can concurrently connect to the FX40.
Security and presentation preferences are
managed through user profiles, logon IDs, and
passwords. Remote access is easily achieved
from an Internet, intranet, or a dial-up
connection.
Refer to the FX40 Supervisory Controller
Product Bulletin (LIT-12011046) for important
product application information.

FX40

Features

Web-based User Interface (UI)


adoption of industry standard
communication protocols
embedded configuration tool
onboard inputs and outputs

Repair Information
If the FX40 fails to operate within its
specifications, replace the unit. For a
replacement controller, contact the nearest
Johnson Controls representative.

Selection Chart
FX40 Ordering Information
Product Code Number
Description
LP-FX4020A-0

FX40: includes 128 MB RAM, 32 MB Flash, 1 Ethernet port, 1 RS-485 port, 1 RS-232 port, 1 LONWORKS FT/TP-10 port, 6
universal inputs, 4 binary outputs, N2 driver, LONWORKS driver, BACnet Internet Protocol (IP) client driver, BACnet Master-Slave/
Token-Passing (MS/TP) driver, embedded FX Workbench, embedded Web UI, 1-year software maintenance agreement

LP-FX4021A-0

FX40: includes 128 Mb RAM, 32 Mb Flash, 1 Ethernet port, 1 RS-485 port, 1 RS-232 port, 1 LONWORKS FT/TP-10 port, 6
universal inputs, 4 binary outputs, Niagara driver, N2 driver, LONWORKS driver, BACnet IP client driver, BACnet IP server driver,
BACnet MS/TP driver, embedded FX Workbench, embedded Web UI, 1-year software maintenance agreement

LP-FX4022A-0

FX40: includes 128 Mb RAM, 32 Mb Flash, 1 Ethernet port, 1 RS-485 port, 1 modem, 1 LONWORKS FT/TP-10 port, 6 universal
inputs, 4 binary outputs, N2 driver, LONWORKS driver, BACnet IP client driver, BACnet MS/TP driver, embedded FX Workbench,
embedded Web UI, 1-year software maintenance agreement

LP-FX4023A-0

FX40: includes 128 Mb RAM, 32 Mb Flash, 1 Ethernet port, 1 RS-485 port, 1 modem, 1 LONWORKS FT/TP-10 port, 6 universal
inputs, 4 binary outputs, N2 driver, LONWORKS driver, BACnet IP client driver, BACnet IP server driver, BACnet MS/TP driver,
embedded FX Workbench, embedded Web UI, 1-year software maintenance agreement

FX Workbench Ordering Information


Part Number
Description
LP-FXTSPE-0

FX Tools Supervisor Pro Software on CD-ROM: End-user version. Includes FX Workbench, FX Workbench Pro, and FX Alarm
Portal.

LP-FXTSPE-6

FX Tools Supervisor Pro Software Upgrade on CD-ROM. Used to upgrade any copy of FX Tools Supervisor Pro which is within
the software maintenance agreement period.

LP-FXALMPTL-0

FX Alarm Portal Client Software on CD-ROM. Provides Alarm Portal functions only.

LP-FXSWMA-0

License file enabling 1 year of software maintenance for one copy of FX Tools Supervisor Pro.

LP-FXSWUPG-0

License file enabling a one-time software upgrade for one copy of FX Tools Supervisor Pro.

Accessories
FX40 Software Accessories Ordering Information (Part 1 of 2)
Part Number
Description
LP-FX40CN0-0

License enabling Enterprise Connectivity Station Pack (Niagara and BACnet IP server drivers) for one FX40

LP-FXMDBRTU-0

License enabling ModBus Rooftop Unit (RTU) client (import) driver for one FX20/FX40/FX60

LP-FXMDBRTUS-0

License enabling ModBus RTU server (export) driver for one FX20/FX40/FX60

LP-FXMDBTCP-0

License enabling ModBus Transmission Control Protocol (TCP) client (import) driver for one FX20/FX40/FX60

LP-FXMDBTCPS-0

License enabling ModBus TCP server (export) driver for one FX20/FX40/FX60

LP-FXLONIP-0

License enabling LONWORKS IP driver for one FX20/FX40/FX60

LP-FXMBUS-0

License enabling M-Bus driver for one FX20/FX40/FX60

LP-FXZWAV-0

License enabling Z-Wave driver for one FX20/FX40/FX60

LP-FXSNMP-0

License enabling Simple Network Management Protocol (SNMP) driver for one FX20/FX40/FX60

LP-FXSMS-0

License enabling Simple Messaging Service driver (SMS) for one FX20/FX40/FX60

LP-FXSSL-0

License enabling Secure Socket Layer (SSL) for one FX20/FX40/FX60

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 3

FX40 Supervisory Controller (Continued)


FX40 Software Accessories Ordering Information (Part 2 of 2)
Part Number
Description
LP-FX40MA-0

License enabling 1 year of annual software maintenance for one FX20/FX40/FX60. Includes new releases and interim service
releases for 1 year from the date of purchase.

LP-FX40UPG-0

License enabling one-time, new release software upgrade for one FX20/FX40/FX60

FX40 Replacement Parts Ordering Information


Part Number
Description
LP-KIT401A-0

Onboard modem

LP-KIT402A-0

Battery, 12 VDC, 1.2 AH

LP-KIT403A-0

FX40 Hardware Accessory Package, includes:


six 499 ohm, 0.6 W resistors
four 6-position Input/Output (I/O) screw terminal connectors
one 3-position RS-485 screw terminal connector
two wire nuts
one LONWORKS 2-position screw terminal connector

LP-KIT407A-0

Battery/ground harness (also includes 6-position power connector)

LP-KIT408A-0

Adapter, RJ-45 to DB-9 null modem, for serial port to connect to Data Terminal Equipment (DTE) device

LP-KIT409A-0

Silver satin patch cable, 4 ft (used between adapter and serial port)

LP-KIT410A-0

Silver satin patch cable, 10 ft (used between adapter and serial port)

LP-KIT411A-0

Silver satin patch cable, 25 ft (used between adapter and serial port)

Technical Specifications
FX40 Controller (Part 1 of 2)
Product Codes

LP-FX4020A-0, LP-FX4022A-0

Power Requirements

120 VAC, 50/60 Hz


25 VA maximum
Lead wires for hot/neutral (wire nut), stud for ground connection

Environmental

Operating Temperature: 32 to 122F (0 to 50C)


Storage Temperature: 32 to 158F (0 to 70C)
Relative Humidity: 5 to 95%, noncondensing

General

Motorola Reduced Instruction Set Computer (RISC) Processor @ 250 MHz


Facility Explorer Control Engine with direct I/O support objects
128 MB RAM, 32 MB flash for database backup
One 10/100 MB Ethernet RJ-45 connector
FCC Class A computing device
Wind River VxWorks Operating System with Jeode Java Virtual Machine
Facility Explorer Software with I/O control objects

Communications

One 10/100 Mb Ethernet portRJ-45 connection


One RJ-45 connector for RS-232 port
One RS-485 port (up to 57,600 baud)
One LONWORKS portFTT-10 with Weidmuller connector
Optional auto-dial/auto-answer 56k modem; RJ-11 connector (uses the RS-232 port when installed)

Inputs/Outputs

Four form C Single-Pole, Double-Throw (SPDT) relay outputs rated for 24 VAC/DC @ 2 ampere resistive
One Light-Emitting Diode (LED) indicator for each relay
Six Universal Inputs for 10k ohm Type III (10k 4A1-International) Thermistor, 4/20 mA current loop, 0 to 10 volt, or dry contact
12-bit A/D converter
Thermistor Sensor Range: 23.3 to 57.2C (10 to 135F). Input accuracy is in the range of 1% of span, characteristic curve is
customizable
0 10 volt or 4/20 mA accuracy is 2% of span, without user calibration. Uses an external resistor for current input (four
provided). Self-powered or board powered sensors accepted.
Dry contacts (on UI) 20 Hz max. frequency (25 ms minimum pulse width) 3 V open circuit, 300 Micro A short-circuit current
20 VDC @ 80 mA to drive 4/20 mA powered sensors.
24 VDC terminal and external resistor can be used if monitoring contacts that require higher voltages or higher current.
All I/O uses screw terminals on 0.2 in. centers

Battery Backup

Provided for all onboard functions including I/O.


Monitored and trickle charged.
Battery maintains processor operation through power failures for a predetermined interval, then writes all data to flash memory,
turns off the processor, and maintains clock for a minimum of 5 years.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 3

FX40 Supervisory Controller (Continued)


FX40 Controller (Part 2 of 2)
Chassis Housed in Metal
Enclosure

Intended for indoor wall mounting only


Cooling: Internal air convection
Dimensions: 11 x 14 x 2.5 in. (27.94 x 35.56 x 6.35 cm)
Weight: Net 4 lb (1.814 kg), gross 5 lb (2.268 kg)

Agency Listing

United States - UL Listed, File E107041, CCN PAZX, under UL 916, Energy Management Equipment
FCC compliant to CFR 47, part 15, subpart B, class A
Canada - UL Listed, File E107041, CCN PAZX7, under CSA C22.2 No. 205, Signal Equipment
Industry Canada compliant to ICES-003

Processor

Intel Pentium 4, 1 GHz or higher

Operating System

Microsoft Windows NT Version 4.0 with SP 4.0 or later


Microsoft Windows 2000
Microsoft Windows XP Professional

Web Browser

Microsoft Internet Explorer Version 5.0 or later


Netscape Communicator Version 4.5 or later

Memory

512 MB minimum

Hard Disk

1 GB minimum, 5 GB recommended

Network Support

Ethernet 10/100 Mb with RJ-45 connector

FX Workbench Requirements

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

3 of 3

Product Bulletin
Issue Date

FX20/FX60
December 9, 2008

FX20/FX60 Supervisory Controllers


The FX20 and FX60 are Web-based
supervisory-class controllers in the Facility Explorer
product family. The FX20/FX60 manages networks of
field controllers using open communication protocols,
such as N2, LONWORKS, and BACnet protocols.
The FX20/FX60 supports a full set of building
automation features specifically designed for
commercial facilities such as scheduling, alarming,
histories, data sharing, energy management,
totalization, and customized control routines.

In addition, the FX20/FX60 hardware and software


design is modular, so you can add accessories such
as communications cards, input and output modules,
and software options if needed. This also allows you
to select the controller most appropriate for the size of
your facility and those options best needed to control
it.

The FX20/FX60 includes a graphical system user


interface and configuration tool that you can access
with a Web browser. Remote access is easily
achieved from an Internet, intranet, or dial-up
connection. Multiple users can concurrently connect
to the FX20/FX60. Security and presentation
preferences are managed through user profiles, logon
IDs, and passwords.
The FX20 and FX60 are very similar in physical size
and overall capabilities. The main difference between
the controllers is the superior capacity of the FX60.
Figure 1: FX60 Supervisory Controller
Features and Benefits
Web-Based User Interface

Provides rich, graphical displays for system


operation and analysis.

Adoption of Industry Standard


Communication Protocols

Allows for the integration of a wide variety of field


controllers. This includes Facility Explorer field
controllers and controllers provided by others
without intermediate gateways or translators.

Embedded Configuration Tool

Requires no proprietary or desktop software to


configure the FX20/FX60. You only need a Web
browser for basic configuration and monitoring.

Modular Design

Allows you to select only those components


needed to meet specific project requirements.

Small, Compact Design

Installs easily.

FX Workbench

Reduces engineering and installation time by


easily and quickly creating the FX20/FX60
database from field controller configurations.

2008 Johnson Controls, Inc.


Code No. LIT-12011406

Overview
The FX20/FX60 provides integrated control
supervision and network management services for one
or more local networks of field controllers. The
FX20/FX60 monitors and controls Heating, Ventilating,
and Air Conditioning (HVAC); lighting; and other
electrical systems to:

Supported Networking Protocols


As a default, the FX20/FX60 includes an N2 driver that
enables the integration of a wide variety of N2 field
controllers, including:

Facility Explorer Field Controllers fitted with an N2


Open Communication Card (for example, FX05,
FX06, FX07, FX10, FX14, FX15, FX16, MD20, or
FXVMA)

Metasys Application Specific Controller (ASC)


devices (Air Handling Unit [AHU], Unitary [UNT],
Variable Air Volume [VAV])

Metasys System 91 Devices (DX-9100)

Metasys Variable Air Volume Modular Assembly


(VMA1400)

XTM-105 Extension Modules

The FX20/FX60 is housed in a compact, DIN rail


mount enclosure. The controller capacity and
performance requirements make it ideally suited for:

third-party devices supporting N2 Open protocol


(VND)

supervisory control of small- to large-sized


facilities

Optionally, you can add protocol drivers as needed to


integrate various field devices or have remote access.
The optional drivers include the following:

distributed supervisory control within larger


facilities or between facilities

LONWORKS

direct control of equipment

BACnet Master-Slave/Token-Passing (MS/TP)


and BACnet Internet Protocol (IP)

MODBUS Transmission Control Protocol (TCP),


and Rooftop Unit (RTU)

M-Bus

SNMP

Z-Wave drivers

Embedded communication interfaces include the


following:

Short Message Service (SMS)

2 Ethernet ports: 10/100 Mbps

Optional Input/Output (I/O) Modules

1 RS-485 port: non-isolated

1 RS-232 port

provide system-wide coordination

improve occupant comfort

reduce energy usage

optimize operating efficiencies

The FX20/FX60 organizes system information into


displays, reports, and graphics that users can access
via a Web browser.

Communication Interfaces
The FX20/FX60 supports multiple embedded and
optional communication interfaces. This enables the
FX20/FX60 to integrate many different types of field
controllers, as well as provide different methods of
remote access.

In addition, the FX20/FX60 has two option slots to add


communication cards to expand its networking
capabilities. Optional communication cards include the
following:

LONWORKS: 78 Kbps FTT-10A

Dual port RS-485: electrically isolated

Single port RS-232: up to 115,200 baud rate

Modem: 56 kbps auto-dial/auto-answer (maximum


of one)

FX20/FX60 Supervisory Controllers Product Bulletin

Optional Input/Output (I/O) modules enable the


FX20/FX60 to locally monitor and control devices such
as sensors, actuators, alarm indicators, and energy
meters.
A single multi-pin plug connects the I/O modules to the
FX20/FX60. Removable screw terminals are provided
for all input and output wiring connections.

Two versions of the I/O modules are available:

NDIO34: includes 16 universal inputs, 10 relay


outputs, and 8 analog outputs. Up to one NDIO34
module can be added to an FX20/FX60. This
module also provides power to the attached
FX20/FX60, using an externally supplied 24 VAC
transformer or 24 VDC power supply.

NDIO16: includes 8 universal inputs, 4 relay


outputs, and 4 analog outputs. Up to four
NDIO16s can be added to an FX20/FX60 (or up to
two, if combined with an NDIO34).

Histories
The Histories feature (Figure 3) allows the FX20/FX60
to collect, store, and display pertinent system data for
analysis. This may include control performance
indication, energy consumption, and system
troubleshooting. You can configure the FX20/FX60 to
create a history on any data point in its system
database. Histories are presented either graphically or
in a sortable table, and you can export the data in a
TXT, PDF, or CSV format.

Building Automation Control Features


The FX20/FX60 includes a full set of building
automation control features, including scheduling,
alarming, histories, energy management, totalization,
and custom control logic. You can apply these features
to almost all data points, regardless of their source.
Scheduling
You can configure the FX20/FX60 to automate various
functions within a facility based on a time schedule.
Some examples include:

determining the expected occupancy periods

starting or stopping HVAC equipment

turning lights on and off

You can link any writable point in the FX20/FX60


system database to a schedule. The scheduler
interface (Figure 4) provides a visually intuitive method
for you to configure the daily, weekly, and exception
(holiday) schedules.

Figure 3: Histories
Alarming
The Alarming feature (Figure 4) enables the
FX20/FX60 to initiate, route, and manage alarms and
events according to user-defined criteria. You can
configure the FX20/FX60 to generate alarms on any
data point in its system database. Each alarm record
contains valuable information, including the alarm and
return-to-normal time and date, time duration in current
state, text description, and alarm class.
You can classify alarms so that alarms with similar
characteristics are routed to common recipients. You
can also create multiple alarm classes to provide a
variety of alarm routing options, such as to the
browser-based Alarm Console or to an e-mail address.
Alarm recipients have a variety of options to manage
alarms, including sorting, acknowledging, silencing,
and tagging.

Figure 2: Scheduler

FX20/FX60 Supervisory Controllers Product Bulletin 3

Web-Based User Interface


The FX20/FX60s Web-based User Interface (Web UI)
provides system-wide monitoring and controlling
capability via a web browser. The Web UI capability is
embedded in every FX20/FX60. This allows users to
access the system via a Web browser over an
Ethernet Local Area Network (LAN), Internet, or
dial-up modem connection.

Figure 4: Alarm Console


Energy Management
The FX20/FX60 features several energy management
functions, which you can enable and configure,
including:

You can format the Web UI according to specific user


preferences. The presentation of the information can
be as rich or as limited as needed to support a variety
of user types and interface hardware (computer,
Personal Digital Assistant [PDA], or cell phone). When
you design Web UI pages, you can choose from a full
library of symbols including:

HVAC equipment

duct work

coils

piping

electrical demand limiting/load shedding

control devices (for example, dampers or valves)

optimized start/stop

free cooling determination

widgets (for example, buttons, tables, or


hyperlinks)

Totalization
The Totalization feature enables the FX20/FX60 to
accumulate data over a period of time. You can add a
totalization extension to any data point in the
FX20/FX60 system database to summarize runtime, to
accumulate change of state counts, or to summarize
dynamic analog data. Totalized data is presented in a
sortable table, and you can export it in a TXT, PDF, or
CSV file format.

Alternatively, you can include your own customized


graphics (for example, floorplan.jpg).

Customized Control Logic


The FX20/FX60 includes a library of control logic
modules that you can enable, configure, and link
together to create your own customized control
routines. Some examples of the available control logic
modules include the following:

Boolean logic (AND, OR, XOR, NOT)

comparative (greater than, less than, equal, not


equal)

mathematical (add, subtract, multiply, divide,


average, negative)

sequencers

Proportional plus Integral plus Derivative (PID)


control

on/off control

4 FX20/FX60 Supervisory Controllers Product Bulletin

Figure 5: Web-Based User Interface

FX Workbench
FX Workbench is a software application that allows
users to configure the FX20/FX60. FX Workbench is
embedded in every FX20/FX60 and is served up to
Web browsers of authorized users. In addition, you
can purchase FX Workbench as a separate software
application to reside on a computer.
Users can configure the FX20/FX60 online while
directly or remotely connected with FX Workbench.

FX Workbench includes many labor-saving


configuration features, such as:

online discovery of LONWORKS and BACnet


devices and points

online discovery of N2 devices with assisted


importing of N2 points

a check box method to enable and disable points


and create point extensions, such as alarms,
histories, and totalizations

intuitive managers for grouping points, creating


master schedules, and linking points

a library of predefined systems, with associated


graphics, points list, and default features

FX20/FX60

Figure 6: Example of an FX20/FX60 Configuration

FX20/FX60 Supervisory Controllers Product Bulletin 5

Table 1: FX20/FX60 Ordering Information


Part Number

Description

LP-FX2011N-0

FX20: includes 128 MB RAM, 64 MB Flash, 2 Ethernet ports, 1 non-isolated RS-485 port, 1 RS-232
port, 1 NiagaraAX Direct Input/Output (NDIO) port, 2 communication card slots, Niagara driver, oBIX
driver, N2 driver, embedded FX Workbench, embedded Web UI

LP-FX6011N-0

FX60: includes 128 Mb RAM, 128 Mb Flash, 2 Ethernet ports, 1 non-isolated RS-485 port, 1 RS-232
port, 1 NDIO port, 1 Universal Serial Bus (USB) port, 2 communication card slots, Niagara driver,
oBIX driver, N2 driver, embedded FX Workbench, embedded Web UI

Table 2: FX Workbench Ordering Information


Part Number

Description

LP-FXTSPE-0

FX Tools Supervisor Pro Software on CD-ROM: End-user version. Includes FX Workbench,


FX Workbench Pro, and FX Alarm Portal.

LP-FXTSPE-6

FX Tools Supervisor Pro Software Upgrade on CD-ROM. Used to upgrade any copy of FX Tools
Supervisor Pro which is within the software maintenance agreement period.

LP-FXALMPTL-0

FX Alarm Portal Client Software on CD-ROM. Provides Alarm Portal functions only.

LP-FXSWMA-0

License file enabling 1 year of software maintenance for one copy of FX Tools Supervisor Pro.

LP-FXSWUPG-0

License file enabling a one-time software upgrade for one copy of FX Tools Supervisor Pro.

Table 3: FX20/FX60 Hardware Accessories Ordering Information


Part Number

Description

LP-FXNDIO16-0

16 channel input/output module for FX20/FX60: Includes 8 universal inputs, 4 relay outputs, and 4
0-10 V analog outputs, maximum of 4 per FX20/FX60, or 2 if combined with NDIO34

LP-FXNDIO34-0

34 channel input/output module for FX20/FX60: Includes 16 universal inputs, 10 relay outputs, and 8
0-10 V analog outputs, maximum of 1 per FX20/FX60. Also provides power to FX20/FX60 using
externally connected 24 VAC transformer or 24 VDC power supply.

LP-FXLONFTT-0

LON communication card for FX20/FX60: 78 kbps, FTT-10A, 2-position removable screw-terminal
connector plug

LP-FXRS485-0

Dual port RS-485 communication card for FX20/FX60: electrically isolated, two 3-position removable
screw-terminal connector plugs

LP-FXRS232-0

Single port RS-232 communication card for FX20/FX60: 115,200 max baud rate, DB-9M connector

LP-FXMDM-0

56 kbps, auto-dial/auto-answer modem for FX20/FX60: RJ-11 connector, disables onboard RS-232
port, maximum of one per FX20/FX60

LP-FXPMUS-0

Power module for FX20/FX60: 90-240 VAC, 50/60 Hz, U.S. wall adapter

LP-FXPMEU-0

Power module for FX20/FX60: 90-240 VAC, 50/60 Hz, European wall adapter

LP-FXPMUK-0

Power module for FX20/FX60: 90-240 VAC, 50/60 Hz, U.K. wall adapter

LP-FXPM24-0

Power module for FX20/FX60: 24 VAC/DC, DIN rail mountable

LP-FXPM263-0

Power module for FX20/FX60: 90-263 VAC/DC, 50/60 Hz DIN rail mountable

6 FX20/FX60 Supervisory Controllers Product Bulletin

Table 4: FX20/FX60 Software Accessories Ordering Information


Part Number

Description

LP-FX60EX256-0

License enabling 256 Mb memory expansion for one FX60

LP-FXBACIPC-0

License enabling BACnet IP client (import) driver for one FX20/FX60

LP-FXBACIPS-0

License enabling BACnet IP server (export) driver for one FX20/FX60

LP-FXBACMS-0

License enabling BACnet MS/TP driver for one FX20/FX60

LP-FXLONIP-0

License enabling LONWORKS IP driver for one FX20/FX40/FX60

LP-FXMBUS-0

License enabling M-Bus driver for one FX20/FX40/FX60

LP-FXMDBRTU-0

License enabling MODBUS RTU client (import) driver for one FX20/FX40/FX60

LP-FXMDBRTUS-0

License enabling MODBUS RTU server (export) driver for one FX20/FX40/FX60

LP-FXMDBTCP-0

License enabling MODBUS TCP client (import) driver for one FX20/FX40/FX60

LP-FXMDBTCPS-0

License enabling MODBUS TCP server (export) driver for one FX20/FX40/FX60

LP-FXZWAV-0

License enabling Z-Wave driver for one FX20/FX40/FX60

LP-FXSNMP-0

License enabling Simple Network Management Protocol (SNMP) driver for one FX20/FX40/FX60

LP-FXSMS-0

License enabling Simple Messaging Service driver for one FX20/FX40/FX60

LP-FXSSL-0

License enabling Secure Socket Layer (SSL) for one FX20/FX40/FX60

LP-FX40MA-0

License enabling one year of annual software maintenance for one FX20/FX40/FX60. Includes new
releases and interim service releases for 1 year from the date of purchase.

LP-FX40UPG-0

License enabling one-time, new release software upgrade for one FX20/FX40/FX60

Technical Specifications
Table 5: FX20/FX60 Controller
Product Codes

LP-FX2011N-0, LP-FX6011N-0

Power Requirements

See Ordering Codes for approved power modules

Environment

Operating Temperature: 0 to 50C (32 to 122F)


Storage Temperature: 0 to 60C (32 to 140F)
Relative Humidity: 5 to 95%, noncondensing

Platform

FX20:
IBM PowerPC 405EP 250 MHz processor
128 MB Synchronous Dynamic Random Access Memory (SDRAM), 64 Mb Serial Flash
FX60:
IBM PowerPC 440 524 MHz processor
128 MB SDRAM, 128 MB Serial Flash
Optional 256 Mb DDR RAM
Battery backup: 5 minutes typical, shutdown begins within 10 seconds
Real-time clock: 3 month backup maximum (via battery)

Operating System

QNX Real Time Operating System (RTOS)


IBM J9 Java Virtual Machine (JVM)
Niagara

Continued on next page . . .

FX20/FX60 Supervisory Controllers Product Bulletin 7

Communications (Cont.)

Two 10/100 Mb Ethernet ports, RJ-45 connectors


One RS-232 port : 9-pin, D-shell connector
One RS-485 non-isolated port: 3-position, removable, screw-terminal connector plug
See Ordering Codes for optional communication cards

Chassis

Mounting: DIN rail or screw mount


Cooling: Internal air convection
Dimensions: 6.315 x 4.820 x 2.437 in. (16.04 x 12.24 x 6.19 cm)

Agency Listing

Management Equipment
FCC compliant to CFR 47, part 15, subpart B, class A
Canada - UL Listed, File E107041, CCN PAZX7, under CSA C22.2 No. 205, Signal
Equipment
Industry Canada compliant to ICES-003
Europe CE Mark
EMC Standards Applied:
EN 61000-6-4 EMC Emissions Generic (Complies)
EN 61000-6-2 and EN 61000-6-1 EMC Immunity (Complies, as documented below)
EN50081-2 Generic Emissions Standard for Residential, Commercial, and Light
Industrial Environment
CISPR-11 Limits of Radio Disturbance-Radiated Emissions (Pass Class A)
CISPR-11 Limits of Radio Disturbance-Conducted Emissions (Pass Class A)
IEC 61000-4-2 ESD (Pass Criteria B)
IEC 61000-4-3 Radiated Field Immunity (Pass Criteria A)
IEC 61000-4-4 Electrical Fast Transients Immunity-Signal Ports (Pass Criteria B)
IEC 61000-4-4 Electrical Fast Transients Immunity -AC Power (Pass Criteria B)
IEC 61000-4-5 Surge Immunity (Pass Criteria A)
IEC 61000-4-6 Conducted Immunity (Pass Criteria A)
IEC 61000-4-11 Voltage Dips (Pass Criteria A)
IEC 61000-4-11 Voltage Interrupts (Pass Criteria A)

IEC 61010-10-1: 90 + A1:92 + A2:95 Safety requirement for electrical equipment for
measurement, control, and laboratory use (Pass)

8 FX20/FX60 Supervisory Controllers Product Bulletin

Table 6: Input Output Modules


Product Codes

LP-FXNDIO34-0: 16 universal inputs, 10 relay outputs, 8 analog outputs


LP-FXNDIO16-0: 8 universal inputs, 4 relay outputs, 3 analog outputs

Dimensions

NDIO34: 6.313 x 4.820 x 2.438 in. (16.04 x 12.24 x 6.19 cm)


NDIO16: 3.2 x 4.828 x 2.437 in. (8.2 x 12.24 x 6.19 cm)

Universal Input Types


Supported

10k ohm Type 3 thermistors. Thermistor Sensor Range: -23.3 to 115.5C (-10 to 240F).
Input accuracy is in the range of 1% of span. Characteristic curve is customizable.
0-10 V; accuracy is 2% of span, without user calibration; uses an external resistor for
current input (four provided, mounted by installer on terminal connections)
4-20 mA current loop; accuracy is 2% of span, without user calibration; self-powered or
board-powered sensors accepted
Dry contact: V open circuit, 300- A short-circuit current
Pulsing dry contact at a rate of up to 20 Hz; 50% duty cycle

Digital Outputs

Form A relay contacts suitable for on/off control only; floating control not supported
Max voltage 30 volts AC or DC
1/2 A max current rating

Analog Outputs

0-10 V DC
Minimum load supported per output is 2,500 ohms minimum or 4 mA drain maximum

Table 7: FX Workbench Requirements


Processor

Intel Pentium 4, 1 GHz or higher

Operating System

Microsoft Windows NT Version 4.0 with Service Pack (SP) 4.0 or later
Microsoft Windows 2000
Microsoft Windows XP Professional

Web Browser

Microsoft Internet Explorer Version 5.0 or later


Netscape Communicator Version 4.5 or later

Memory

512 MB minimum

Hard Disk

1 GB minimum, 5 GB recommended

Network Support

Ethernet 10/100 Mb with RJ-45 connector

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, contact a Facility Explorer technical support resource. Johnson Controls, Inc. shall not be liable for damages resulting from
misapplication or misuse of its products.
Federal Communications Commission (FCC) Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits
are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.
Industry Canada (IC) Statement
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Johnson Controls is a registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

FX20/FX60 Supervisory Controllers Product Bulletin 9

Product Bulletin
Issue Date

FX40
December 8, 2008

FX40 Supervisory Controller

The FX40 is a Web-based supervisory-class controller


in the Facility Explorer product family. The FX40
manages networks of field controllers using open
communication protocols such as N2, LONWORKS,
and BACnet protocols. The FX40 also provides
onboard, input and output points for direct monitoring
of equipment status or analog sensors and control of
auxiliary devices or alarms.
The FX40 supports a full set of building automation
features and functions specifically designed for
commercial facilities such as scheduling, alarming,
histories, data sharing, energy management,
totalization, and customized control routines.
The FX40 includes a graphical system user interface
and configuration tool that users can access with a
Web browser. Multiple users can concurrently connect
to the FX40. Security and presentation preferences
are managed through user profiles, logon IDs, and
passwords. Remote access is easily achieved from an
Internet, intranet, or a dial-up connection.

Figure 1: FX40

Features and Benefits

Web-Based User Interface

Provides rich, graphical displays which users


can access via a Web browser to monitor,
operate, and analyze their building control
system.

Adoption of Industry

Allow for the integration of a wide variety of


field controllers. This includes Facility Explorer
field controllers and controllers provided by
others without intermediate gateways or
translators.

Standard Communication
Protocols

Embedded Configuration
Tool

Onboard Inputs and


Outputs

2008 Johnson Controls, Inc.


Code No. LIT-12011046

Requires no proprietary or desktop software


to configure the FX40.
Allow direct control of auxiliary devices, which
could reduce the number of field devices.

Overview

Communication Interfaces

The FX40 provides integrated control supervision and


network management services for one or more local
networks of field controllers. The FX40 monitors and
controls Heating, Ventilating, and Air Conditioning
(HVAC); lighting, and other electrical systems to do the
following:

The FX40 includes multiple, embedded


communication interfaces, enabling the FX40 to
integrate many different types of field controllers, as
well as providing different methods of remote access.
The FX40s embedded communication interfaces
include the following:

provide system-wide coordination

1 Ethernet port: 10/100 Mbps

improve occupant comfort

1 RS-485 port

reduce energy usage

1 LONWORKS FTT-10A port

optimize operating efficiencies

1 RS-232 port or modem port

The FX40 organizes system information into displays,


reports, and graphics that users can access via a Web
browser.

Networking Protocols

The FX40 is housed in a durable, sheet metal


enclosure with built-in 120 VAC power supply. The
FX40s capacity and performance requirements make
it ideally suited for the following:

N2: embedded

LONWORKS: embedded

The FX40 supports multiple embedded and optional


networking drivers, including the following:

supervisory control of small- to large-sized


facilities

BACnet Master-Slave/Token-Passing (MS/TP):


embedded

distributed supervisory control within larger


facilities or between facilities

BACnet Internet Protocol (IP) Client (import):


embedded

BACnet IP Server (export): optional

ModBus Rooftop Unit (RTU) Client (import):


optional

ModBus RTU Server (export): optional

ModBus Transmission Control Protocol (TCP)


Client (import): optional

four form C Single-Pole, Double-Throw (SPDT)


relay outputs rated for 24 VAC/DC @ 2 Ampere
resistive each with Light-Emitting Diode (LED)
indication

ModBus TCP Server (export): optional

M-Bus

Simple Network Management Protocol (SNMP)

six universal inputs for 10k ohm type III


thermistors, 4-20 mA and 0-10 VDC active inputs,
or dry contact binary inputs

Z-Wave

Short Message Service (SMS)

Onboard Inputs and Outputs (I/Os)


The FX40 features 10 onboard inputs and outputs for
direct control over auxiliary devices such as
temperature and humidity sensors, pressure
transducers, alarm indicators, and energy meters.
The FX40 I/O complement includes:

FX40 Supervisory Controller Product Bulletin

Figure 2: Example of an FX40 Configuration

FX40 Supervisory Controller Product Bulletin

Building Automation Control


Features
The FX40 includes a full library of building automation
control features, including scheduling, alarming,
histories, energy management, totalizations, and
custom control logic. You can apply these features to
almost all data points regardless of their source.

Scheduling

Histories
The Histories feature (Figure 4) allows the FX40 to
collect, store, and display pertinent system data for
analysis. This may include control performance
indication, energy consumption, and system
troubleshooting. You can configure the FX40 to create
a history on any data point in the FX40 system
database. Histories are presented either graphically or
in a sortable table, and you can export the stored data
in a .txt, .pdf, or .csv format.

You can configure the FX40 to automate various


functions within a facility based on a time schedule.
Some examples include the following:

determining the expected occupancy periods

starting or stopping HVAC equipment

turning lights on and off

You can link any writable point in the FX40 system


database to a schedule. The scheduler interface
(Figure 3) provides a visually intuitive method for you
to configure the daily, weekly, and exception (holiday)
schedules.

Figure 4: Histories

Alarming
The Alarm feature (Figure 5) enables the FX40 to
initiate, route, and manage alarms and events
according to user-defined criteria. You can configure
the FX40 to generate alarms on any data point in the
FX40 system database. Each alarm record contains
valuable information, including the alarm and
return-to-normal time and date, time duration in current
state, text description, and alarm class.

Figure 3: Event Scheduling

FX40 Supervisory Controller Product Bulletin

You can classify alarms so that alarms with similar


characteristics are routed to common recipients. You
can also create multiple alarm classes to provide a
variety of alarm routing options such as to the
browser-based Alarm Console, e-mail, or both. Alarm
recipients have a variety of options to manage alarms,
including sorting, acknowledging, silencing, and
tagging.

Web-Based User Interface


The FX40s Web-based User Interface (Web UI)
provides system-wide monitoring and controlling
capability via a web browser (Figure 6). The Web UI
capability is embedded in every FX40. This allows
users to access the system via a Web browser over an
Ethernet Local Area Network (LAN), Internet, or
dial-up modem connection.

Figure 5: Alarm Console

You can format the Web UI according to specific user


preferences. The presentation of the information can
be as rich or as limited as needed to support a variety
of user types and interface hardware (computer,
Personal Digital Assistant [PDA], or cell phone). When
you design Web UI pages, you can choose from a full
library of symbols including the following:

HVAC equipment

Energy Management

duct work

The FX40 features several energy management


functions, which you can enable and configure,
including:

coils

piping

electrical demand limiting/load shedding

control devices (for example, dampers or valves)

optimized start/stop

free cooling determination

widgets (for example, buttons, tables, or


hyperlinks)

Totalization

Alternatively, you can include your own customized


graphics (for example, floorplan.jpg).

The Totalization feature allows the FX40 to


accumulate data on a point over a period of time. You
can add a totalization extension to any data point in
the FX40 system database to summarize runtime, to
accumulate change of state counts, or to summarize
dynamic analog data. Totalized data is presented in a
sortable table, and you can export it in a .txt, .pdf, or
.csv file format.

Customized Control Logic


The FX40 includes a library of control logic modules
that you can enable, configure, and link together to
create your own customized control routines. Some
examples of the available control logic modules
include the following:

Boolean logic (AND, OR, XOR, NOT)

comparative (greater than, less than, equal, not


equal)

mathematical (add, subtract, multiply, divide,


average, negative) sequencers

Proportional plus Integral plus Derivative (PID)


control

on/off control

Figure 6: Web-Based User Interface

FX40 Supervisory Controller Product Bulletin

FX Workbench
FX Workbench is a software application that allows
users to configure the FX40. FX Workbench is
embedded in every FX40 and is served up to Web
browsers of authorized users. In addition, you can
purchase FX Workbench as a separate software
application to reside on a computer.
Users can configure the FX40 online while directly or
remotely connected with FX Workbench.
FX Workbench includes many labor-saving
configuration features, such as the following:

online discovery of LONWORKS and BACnet


devices and points

online discovery of N2 devices with assisted


importing of N2 points

a check-box method to enable and disable points


and create point extensions, such as alarms,
histories, and totalizations

intuitive managers for grouping points, creating


master schedules, and linking points

a library of predefined systems, with associated


graphics, points list, and default features

Software Upgrades
Each FX40 includes a 1-year software maintenance
agreement. This agreement allows you to upgrade the
FX40 software with any new or interim service release
for 1 year from the date of purchase. Once the
software maintenance agreement expires, you can
order additional upgrades.

FX40 Supervisory Controller Product Bulletin

Table 1: FX40 Ordering Information


Part Number

Description

LP-FX4020A-0

FX40: includes 128 MB RAM, 32 MB Flash, 1 Ethernet port, 1 RS-485 port, 1 RS-232 port,
1 LONWORKS FT/TP-10 port, 6 universal inputs, 4 binary outputs, N2 driver, LONWORKS driver,
BACnet IP client driver, BACnet MS/TP driver, embedded FX Workbench, embedded Web UI, 1-year
software maintenance agreement

LP-FX4021A-0

FX40: includes 128 Mb RAM, 32 Mb Flash, 1 Ethernet port, 1 RS-485 port, 1 RS-232 port,
1 LONWORKS FT/TP-10 port, 6 universal inputs, 4 binary outputs, Niagara driver, N2 driver,
LONWORKS driver, BACnet IP client driver, BACnet IP server driver, BACnet MS/TP driver, embedded
FX Workbench, embedded Web UI, 1-year software maintenance agreement

LP-FX4022A-0

FX40: includes 128 Mb RAM, 32 Mb Flash, 1 Ethernet port, 1 RS-485 port, 1 modem, 1 LONWORKS
FT/TP-10 port, 6 universal inputs, 4 binary outputs, N2 driver, LONWORKS driver, BACnet IP client
driver, BACnet MS/TP driver, embedded FX Workbench, embedded Web UI, 1-year software
maintenance agreement

LP-FX4023A-0

FX40: includes 128 Mb RAM, 32 Mb Flash, 1 Ethernet port, 1 RS-485 port, 1 modem, 1 LONWORKS
FT/TP-10 port, 6 universal inputs, 4 binary outputs, N2 driver, LONWORKS driver, BACnet IP client
driver, BACnet IP server driver, BACnet MS/TP driver, embedded FX Workbench, embedded Web
UI, 1-year software maintenance agreement

Table 2: FX Workbench Ordering Information


Part Number

Description

LP-FXTSPE-0

FX Tools Supervisor Pro Software on CD-ROM: End-user version. Includes FX Workbench,


FX Workbench Pro, and FX Alarm Portal.

LP-FXTSPE-6

FX Tools Supervisor Pro Software Upgrade on CD-ROM. Used to upgrade any copy of FX Tools
Supervisor Pro which is within the software maintenance agreement period.

LP-FXALMPTL-0

FX Alarm Portal Client Software on CD-ROM. Provides Alarm Portal functions only.

LP-FXSWMA-0

License file enabling 1 year of software maintenance for one copy of FX Tools Supervisor Pro.

LP-FXSWUPG-0

License file enabling a one-time software upgrade for one copy of FX Tools Supervisor Pro.

FX40 Supervisory Controller Product Bulletin

Table 3: FX40 Software Accessories Ordering Information


Part Number

Description

LP-FX40CN0-0

License enabling Enterprise Connectivity Station Pack (Niagara and BACnet IP server drivers) for
one FX40

LP-FXMDBRTU-0

License enabling ModBus RTU client (import) driver for one FX20/FX40/FX60

LP-FXMDBRTUS-0

License enabling ModBus RTU server (export) driver for one FX20/FX40/FX60

LP-FXMDBTCP-0

License enabling ModBus TCP client (import) driver for one FX20/FX40/FX60

LP-FXMDBTCPS-0

License enabling ModBus TCP server (export) driver for one FX20/FX40/FX60

LP-FXLONIP-0

License enabling LONWORKS IP driver for one FX20/FX40/FX60

LP-FXMBUS-0

License enabling M-Bus driver for one FX20/FX40/FX60

LP-FXZWAV-0

License enabling Z-Wave driver for one FX20/FX40/FX60

LP-FXSNMP-0

License enabling Simple Network Management Protocol (SNMP) driver for one FX20/FX40/FX60

LP-FXSMS-0

License enabling Simple Messaging Service driver (SMS) for one FX20/FX40/FX60

LP-FXSSL-0

License enabling Secure Socket Layer (SSL) for one FX20/FX40/FX60

LP-FX40MA-0

License enabling 1 year of annual software maintenance for one FX20/FX40/FX60. Includes new
releases and interim service releases for 1 year from the date of purchase.

LP-FX40UPG-0

License enabling one-time, new release software upgrade for one FX20/FX40/FX60

Table 4: FX40 Replacement Parts Ordering Information


Part Number

Description

LP-KIT401A-0

Onboard modem

LP-KIT402A-0

Battery, 12 VDC, 1.2 AH

LP-KIT403A-0

FX40 Hardware Accessory Package, includes:


six 499 ohm, 0.6 W resistors
four 6-position I/O screw terminal connectors
one 3-position RS-485 screw terminal connector
two wire nuts
one LONWORKS 2-position screw terminal connector

LP-KIT407A-0

Battery/ground harness (also includes 6-position power connector)

LP-KIT408A-0

Adapter, RJ-45 to DB-9 null modem, for serial port to connect to Data Terminal Equipment (DTE)
device

LP-KIT409A-0

Silver satin patch cable, 4 ft (used between adapter and serial port)

LP-KIT410A-0

Silver satin patch cable, 10 ft (used between adapter and serial port)

LP-KIT411A-0

Silver satin patch cable, 25 ft (used between adapter and serial port)

FX40 Supervisory Controller Product Bulletin

Technical Specifications
Table 5: FX40 Controller (Part 1 of 2)
Product Codes

LP-FX4020A-0, LP-FX4022A-0

Power Requirements

120 VAC, 50/60 Hz


25 VA maximum
Lead wires for hot/neutral (wire nut), stud for ground connection

Environmental

Operating Temperature: 32 to 122F (0 to 50C)


Storage Temperature: 32 to 158F (0 to 70C)
Relative Humidity: 5 to 95%, noncondensing

General

Motorola Reduced Instruction Set Computer (RISC) Processor @ 250 MHz


Facility Explorer Control Engine with direct I/O support objects
128 MB RAM, 32 MB flash for database backup
One 10/100 MB Ethernet RJ-45 connector
FCC Class A computing device
Wind River VxWorks Operating System with Jeode Java Virtual Machine
Facility Explorer Software with I/O control objects

Communications

One 10/100 Mb Ethernet portRJ-45 connection


One RJ-45 connector for RS-232 port
One RS-485 port (up to 57,600 baud)
One LONWORKS portFTT-10 with Weidmuller connector
Optional auto-dial/auto-answer 56k modem; RJ-11 connector (uses the RS-232 port when
installed)

Inputs/Outputs

Four form C SPDT relay outputs rated for 24 VAC/DC @ 2 ampere resistive
One LED indicator for each relay
Six Universal Inputs for 10k ohm Type III (10k 4A1-International) Thermistor, 4/20 mA
current loop, 0 to 10 volt, or dry contact
12-bit A/D converter
Thermistor Sensor Range: -10 to 135F (23.3 to 57.2C). Input accuracy is in the range of
1% of span, characteristic curve is customizable
0 10 volt or 4/20 mA accuracy is 2% of span, without user calibration. Uses an external
resistor for current input (four provided). Self-powered or board powered sensors
accepted.
Dry contacts (on UI) 20 Hz max. frequency (25 ms minimum pulse width) 3 V open circuit,
300 micro A short-circuit current
20 VDC @ 80 mA to drive 4/20 mA powered sensors.
24 VDC terminal and external resistor can be used if monitoring contacts that require
higher voltages or higher current.
All I/O uses screw terminals on 0.2 in. centers

Battery Backup

Provided for all onboard functions including I/O.


Monitored and trickle charged.
The battery maintains the processor operation through power failures for a predetermined
interval, then writes all data to flash memory, turns off the processor, and maintains the
clock for a minimum of 5 years.

FX40 Supervisory Controller Product Bulletin

Table 5: FX40 Controller (Part 2 of 2)


Chassis Housed in Metal
Enclosure

Intended for indoor wall mounting only


Cooling: Internal air convection
Dimensions: 11 x 14 x 2.5 in. (27.94 x 35.56 x 6.35 cm)
Weight: Net 4 lb (1.814 kg), gross 5 lb (2.268 kg)

Agency Listing

United States - UL Listed, File E107041, CCN PAZX, under UL 916, Energy
Management Equipment
FCC compliant to CFR 47, part 15, subpart B, class A
Canada - UL Listed, File E107041, CCN PAZX7, under CSA C22.2 No. 205, Signal
Equipment
Industry Canada compliant to ICES-003

Table 6: FX Workbench Requirements


Processor

Intel Pentium 4, 1 GHz or higher

Operating System

Microsoft Windows NT Version 4.0 with Service Pack (SP) 4.0 or later
Microsoft Windows 2000
Microsoft Windows XP Professional

Web Browser

Microsoft Internet Explorer Version 5.0 or later


Netscape Navigator Version 4.5 or later

Memory

512 MB minimum

Hard Disk

1 GB minimum, 5 GB recommended

Network Support

Ethernet 10/100 Mb with RJ-45 connector

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, contact a Facility Explorer technical support resource. Johnson Controls, Inc. shall not be liable for damages resulting from
misapplication or misuse of its products.
Federal Communications Commission (FCC) Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits
are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.
Industry Canada (IC) Statement
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Johnson Controls is a registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

10

FX40 Supervisory Controller Product Bulletin

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922230
te6001s

whole

1922230

9thcc:2-62

Electric

Sensors and Stats

Rev:
07/18/97
logo:
JCI
left ft:
elec
right ft:
standard
Sect# = 0
seQ# = 54

TE-6001 Series

Hardware Assemblies for TE-6000 Sensors


Description

Applications

TE-6001 hardware
assemblies are used in
conjunction with the
TE-6000 Series
elements in a wide
variety of temperaturesensing applications.

The TE-6001 assemblies used in


conjunction with the TE-6000 sensors
cover a wide range of sensing
applications including:

Selection Chart
Code
Number

Description

TE-6001-1

Duct temperature element holder with handi-box

TE-6001-2

Housing for outside air temperature sensing element

TE-6001-3

Packing nut and fittings for use with WZ-1000 wells in immersion
well applications

dew point

TE-6001-4

Repair Parts

Single/dual element holder for TE-6000 elements in room


temperature sensing applications

outside air

TE-6001-5

Dew point sensor kit

Replace the unit.

room

TE-6001-6

10 adhesive mounting pads for use with T-4100, T-4110

There are also two additional TE-6001


assemblies (TE-6001-961 and
TE-6001-962), which are available for
auxiliary pushbutton and toggle switch
applications.

TE-6001-7

10 clips for use with T-4002/4003 and H-4100/5100

TE-6001-8

Mounting bracket for use with TE-6100 and TE-6300 averaging


sensors

TE-6001-11

Duct temperature and humidity element holder (without the


handi-box)

duct
immersion

TE-6001-961 Momentary pushbutton switch


TE-6001-962 Maintained toggle switch

Accessories (T-4000 Plastic Covers For TE-6001-4)


Code Number

Description
Without setpoint window or thermometer, with JCI logo, silver faceplate

T-4000-2139
T-4000-2140

Horizontal

T-4000-2639

Without setpoint window, with F/C thermometer and JCI logo, silver faceplate
Concealed setpoint, without thermometer, with JCI logo, gold faceplate

T-4000-2640

Concealed setpoint, with thermometer and JCI logo, gold faceplate

T-4000-2138

Horizontal or Vertical

Without setpoint window, thermometer, or JCI logo, with silver faceplate

T-4000-2144

Vertical

Without setpoint window or thermometer, with JCI logo and silver faceplate

TE-6001-1 Description
The TE-6001-1 duct temperature element holder is used with TE-6000 elements
in duct insertion applications. The TE-6001-1 is designed to hold one or two
temperature sensors. A handi-box is supplied with the element holder.

TE-6001-1 Dimensions (in. / mm)


te60011.eps

9-3/16
233
4-3/16
106

2-3/16
55

te60011.tif

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
08/00 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/3

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922230

TE-6001 Series Hardware Assemblies for TE-6000 Sensors (Continued)


TE-6001-2 Dimensions (in. / mm)

TE-6001-2 Description
The TE-6001-2 is a metal housing used with the TE-6000 temperature element in
applications requiring outside air temperature sensing. A factory-mounted plastic
clip is provided to hold the TE-6000 sensor in place.

te60012.eps

1-5/16
33

te.tif

7/8
22

1-5/16
1-1/4
33
32

4-1/2
114

TE-6001-3 Description

TE-6001-3 Dimensions (in. / mm)

The TE-6001-3 packing nut, fittings, and handi-box are used


with WZ-1000-2, -4 and -5 immersion wells to house TE-6000
elements in well insertion applications.

te60013.eps
3/4
19

1-3/32
27.5

2-3/16
55
1-1/16
27

17/32
13.5

2-1/8
54

3/4
19
Knockouts For
1/2" Conduit
(Both Sides)

4-3/16
106 1-1/4
32

1-1/4
32

17/32
17/32
13.5
13.5
1-1/16
27

t360013.tif
1-1/4
32

1-1/4
32

1/4
6
Dia. Holes (4)

TE-6001-4 Description

TE-6001-4 Dimensions (in. / mm)

The TE-6001-4 temperature element holder is used with


TE-6000 sensors in room-sensing applications. The
TE-6001-4 can hold up to two temperature sensors. A
mounting bracket and wallplate adapter are supplied. A
T-4000 cover is required and must be ordered separately.
Refer to the Accessories table.

te60014.eps
1/16 in Allen
Head Screw
(Each Side)

2-3/32 2-3/4
70
53

3.25
83

1-13/16
46

1/8
3

Clearance Dimension. Allow 3-1/2


Each Side For Cover Screw
89
Removal With T-4000 Allen
Head Wrench

4-1/2
114

te60012.tif

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
08/00 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/3

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922230

TE-6001 Series Hardware Assemblies for TE-6000 Sensors (Continued)

TE-6001-8 Dimensions (in. / mm)


6001f08.eps

TE-6001-8 Description
The TE-6001-8 Mounting Bracket is used with the TE-6100
and TE-6300 averaging sensors to maintain the minimum
bend radius recommended for these sensors. It mounts to
duct work with a single sheet metal screw.

TE-6001-11 Description

TE-6001-11 Dimensions (in. / mm)

The TE-6001-11 duct temperature holder is used te60011.eps


with the TE-6000 sensors. It has a rigid aluminum
support that extends into the duct to hold one or two
2-13/32
TE-6000 temperature sensing elements.
61

1/2
13

9-3/16
233

1-1/2
38

1-1/2
38

te60111.eps

2-13/32
61

1
25

1/2
13

WARNING! pix on this table not really


on graphics holders, but on preceeding paragraph

1-1/2
38

1/2
13

1-1/2
38

te600111.tif

3/4
19

1
25

3/4
19

Installation of TE-6001-1
and -11

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson
08/00 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

3/3

FANs 216, 125, 1628.3


Product/Technical Bulletin
Issue Date

TE-6001
0897

TE-6001 Hardware Assemblies


for TE-6000 Temperature Elements

TE-6001-2

TE-6001 Hardware Assemblies are used with


TE-6000 Temperature Elements in a wide variety of
applications. Hardware and elements are ordered
separately and field assembled, depending on the
application. Refer to TE-6000 Temperature Sensing
Elements Product Bulletin for a description of available
temperature sensors and TE-6100 Series Temperature
Sensors and Completed Sensor/Hardware Assemblies
Product/Technical Bulletin for available factory
assembled units.

TE-6001-3
TE-6001-1
TE-6001-11

TE-6001-6
TE-6001-4

TE-6001-7

Figure 1: TE-6001 Hardware Assemblies

Features and Benefits


Ease of Mounting

Some assemblies include plastic clips that


TE-6000 temperature elements snap easily into

Standard All Metal

Meets code requirements for metal


electrical boxes

Construction

Identical Replacements for


Many Existing Installations

1997 Johnson Controls, Inc.


Part No. 24-4034-34, Rev. C
Code No. LIT-216300

Permits maintenance of consistent installation


appearance

A pplications
TE-6001-1

TE-6001-2

The TE-6001-1 Duct Temperature Element Holder is


used with TE-6000 elements in duct insertion
applications. The TE-6001-1 is designed to hold
one or two temperature sensors. A handi-box is
supplied with the element holder.

The TE-6001-2 is a metal housing used with a


TE-6000 Temperature Element in applications
requiring outside air temperature sensing. A factory
mounted plastic clip is provided to hold the TE-6000
sensor in place.

1 -5/16
33

9-3 /1 6
2 33
7/8
22

4 -3 /16
10 6

1 -1/4
32

2 -3/1 6
55

Figure 2: TE-6001-1 Duct Insertion Element Holder


with Handi-box Dimensions (in./mm)

1 -5/1 6
33

4-1 /2
11 4

Figure 4: TE-6001-2 Dimensions (in./mm)


K no cko ut for
1/2 in. C on du it
(Top a nd B o tto m )

TE-6001-3

13 /1 6
2 0.5
1 -3/32
2 7.5
2 -3/1 6
55
1 -1/16
27
1 7/32
1 3 .5

K no cko uts for


1/2 in. C o nd uit
(B o th S id es)

1
25 .4

1 3/16
20 .5

1/2 1 4 N P T
13

1 -3/8
35

17 /32
13 .5

13 /1 6
2 0.5

1 3/1 6
2 0.5
1 3/16
2 0 .5

2-1 /8
54

The TE-6001-3 Handi-box (includes packing nut and


fittings) is used with WZ-1000-2, -4, and -5
Immersion Wells to house TE-6000 elements in well
insertion applications.

1 -1/1 6
27
4 -3/1 6
106

6-1 /2
16 5
13 /16
20 .5

1/2
13

5-1 /8
13 0

1 /4 H oles (4 )
6

Figure 3: TE-6001-1 and -3 Dimensions (in./mm)

5/8
16

Figure 5: WZ-1000-2 and -4


Dimensions (in./mm)

2 TE-6001 Hardware Assemblies for TE-6000 Temperature Elements Product/Technical Bulletin

7/8
22

Table 1: T-4000 Plastic Covers for


TE-6001-4 Assemblies

2 -5/16
59
4 -11 /1 6
11 9

2 -3/8
60

Product
Code
Number

1 /2 in .
14 NPT

Horizontal

T-4000-2139

without Setpoint Window or


Thermometer, with Johnson Controls
Logo, Silver Faceplate

T-4000-2140

without Setpoint Window, with F/C


Thermometer and Johnson Controls
Logo, Silver Faceplate

T-4000-2639

Concealed Setpoint, without


Thermometer, with Johnson Controls
Logo, Gold Faceplate

T-4000-2640

Concealed Setpoint, with


Thermometer and Johnson Controls
Logo, Gold Faceplate

19 /6 4
7 .5

3/8
9.5

Figure 6: WZ-1000-5 Dimensions (in./mm)

TE-6001-4
The TE-6001-4 Temperature Element Holder is used
with TE-6000 sensors in room temperature sensing
applications. The TE-6001-4 can hold up to
two temperature sensors. A mounting bracket and
wallplate adaptor are supplied.
Note:

T-4000-2144

1 /1 6 in.
A lle n-h e ad S crew
(E a ch S ide )

without Setpoint Window,


Thermometer, or Johnson Controls
Logo, Silver Faceplate
without Setpoint Window or
Thermometer, with Johnson Controls
Logo, Silver Faceplate

TE-6001-5
The TE-6001-5 Dew Point Sensor Kit is used to seal
a TE-6000 1000 ohm sensor inside a Foxboro 2761
Dewcel. The kit consists of a packing nut adaptor,
packing gland, washer, and packing nut.

2 -3/4
70

3 -1 /8
79
C le ara nce : A llo w
3-1 /2 in . (8 9 m m ) ea ch
side fo r cove r scre w
rem o va l w ith
T-4 00 0 A llen w re nch.
4-1 /2
11 4

Horizontal or Vertical

T-4000-2138

Vertical

A T-4000 cover is required and must be


ordered separately. (See Table 1 for
ordering information.)

2-3 /32
53

Description

TE-6001-6
1 -1 3/1 6
46

Figure 7: TE-6001-4 Dimensions (in./mm)

1/8
3

TE-6001-6 Adhesive Mounting Pads are used to attach


TE-6000 sensors to T-4100 and T-4110 Pneumatic
Room Thermostats. This provides a means of
electronic temperature indication. (See Figure 1.)

TE-6001-7
TE-6001-7 Mounting Clips are used to attach
TE-6000 sensors to single setpoint T-4002 and
T-4003 thermostats, H-4100 humidistats, and
H-5100 humidity transmitters. This provides a
means of electronic temperature indication on
pneumatic room devices. (See Figure 1.)

TE-6001 Hardware Assemblies for TE-6000 Temperature Elements Product/Technical Bulletin 3

TE-6001-8
The TE-6001-8 Mounting Bracket is used with
TE-6100 and TE-6300 averaging sensors to maintain
the minimum bend radius recommended for these
sensors. It mounts to ductwork with a single sheet
metal screw.

3/4
19

1
1 /2 2 5
13
1 /2
13
1
25

1-1 /2
38

1 /2
13

1-1 /2
38

3/4
19

Figure 10: Hole Pattern for Installation


of TE-6001 -1 and -11 (in./mm)

TE-6001-961 and -962

Figure 8: TE-6001-8 Dimensions (in./mm)

TE-6001-11
The TE-6001-11 Duct Temperature Element Holder
is used with TE-6000 sensors. It has a rigid
aluminum support that extends in the duct to hold
one or two TE-6000 temperature sensing elements.

The TE-6001-961 Momentary Pushbutton Switch is


designed for use with the C210A-1 VAV Controller or
the C260A-1 Heat Pump Controller.
The TE-6001-962 Maintained Toggle Switch is used
with either networked or standalone controllers to
place the zone controller in the occupied mode. The
TE-6001-962 is wired directly to the unoccupied
terminal on the controller.
TE-6001-961 and -962 switches are used with either
the TE-6100-960 or TE-6100-961 room temperature
sensing assemblies, which must be ordered separately.

M ounting
TE-6001-1 and -11
Figure 9: TE-6001-11 Dimensions (in./mm)

The TE-6001-1 and -11 assemblies should be


attached to ducts with No. 6 sheet metal screws.
Both assemblies have factory mounted plastic clips
that TE-6000 temperature elements easily snap into.
Route element leads through the bracket opening.

TE-6001-2
The TE-6001-2 should be mounted where the effects
of sunlight and radiant heat are minimal. The
housing is threaded to fit 1/2 inch rigid conduit.
Seal-off fittings must be used to prevent
condensation on the element or in the housing.

4 TE-6001 Hardware Assemblies for TE-6000 Temperature Elements Product/Technical Bulletin

TE-6001-3
The TE-6001-3 packing nut and fittings are used with
WZ-1000-2 and -5 wells. These wells are factory
filled with thermal compound for maximum
conductivity.
IMPORTANT:

Note:

To prevent condensation of
moisture in the well and failure of
the element, apply plumbers
putty or some other suitable
sealant (such as silicon rubber
sealant) around the packing nut
adaptor as well as the point
where the two sensor leads pass
through the adaptor.

See Figures 11 and 12 for proper positioning


of the TE-6000 sensor.
P a cking N ut

1 /2 in . N P S
S tar N ut
(S cre w tigh t
a ga in st
th rea d relie f
o n a da p tor.)

H an di-b ox
A d ap to r

G rey S p a ce r

T E -6 00 0
Te m pe ra ture
S en sor
S et S crew s
(Tig hte n on to
m a tin g groo ve
in ad ap to r.)
Im m e rsio n W e ll
W Z -10 00 -5

W a sh er
P a ckin g Glan d

TE -6 00 0
S e nsor

P a cking N ut
A da ptor

H a nd i-b ox

S pa nn er N ut
(S crew tig ht ag ainst
thre ad re lief on
p a ckin g nu t a da ptor.)

Figure 12: TE-6001-3 and WZ-1000-5 Assembly


(with TE-6000 Sensor)

TE-6001-4
Mount the TE-6001-4 assembly on a wall where air
is free to circulate around the elements, but away
from nonrepresentative air conditions such as drafts
or heat radiation. Mount the assembly 5 to 6 feet
(1.5 to 1.8 m) above the floor on a standard electrical
wallbox. Two factory mounted plastic clips are
provided to hold the TE-6000 elements. Route
element leads through the bracket opening. (See
Figure 13.)

W e ll A sse m b ly
W Z -10 00 -2 or -4

Figure 11: TE-6001-3 and WZ-1000-2, -4 Assembly


(with TE-6000 Sensor)

TE-6001 Hardware Assemblies for TE-6000 Temperature Elements Product/Technical Bulletin 5

N o . 6 -32 x 1 /4 in .
Fla t-h ea d S crew s*

TE -6 0 01 -4 E le m en t
H o lde r w ith
TE -6 00 0 E le m en t

C on du it B ox
M o un tin g B ra cket*

T-4 00 0
C ove r

W a llpla te A d ap to r*

N o. 6-32 x 7/8 in.


P an -h ea d S crew s*

*S up plie d w ith TE -60 01 -4

Figure 13: TE-6001-4 Assembly Mounting Detail

TE-6001-5
To install the TE-6001-5 Dew Point Sensor Kit:

1. Moisten the Dewcel element with lithium chloride


salt upon initial installation or after washing of
the element.
2. Install the Dewcel in the duct, connect to
VQ-5000 power supply, and wait at least
20 minutes for the Dewcel to stabilize.
3. Install the TE-6000 sensor as shown in
Figure 14.

CAUTION: Equipment Damage Hazard.


Do not immediately insert the
TE-6000 sensor into the Dewcel
element. Temperatures in the
Dewcel cavity may initially rise
above the upper ambient
temperature limit of the
TE-6000 sensor, 250F (121C),
as the Dewcel attempts to reach
equilibrium temperature.

TE -6 00 0 -10 0
Tem pe ra ture S en so r

P a ckin g N ut A d ap to r*
P a ckin g G la nd *
W ash er*
D e w cel E lem e nt

P a cking N u t*
*A ll a re pa rt of
TE -60 00 kit.

W h ite L ea ds
of TE -60 00

P o w er S u pp ly
L e ad s

Figure 14: TE-6001-5 Foxboro Dewcel Assembly


6 TE-6001 Hardware Assemblies for TE-6000 Temperature Elements Product/Technical Bulletin

TE-6001-6

TE-6001-961 and -962

A TE-6001-6 Adhesive Mounting Pad is used to


attach a TE-6000 sensor to a T-4100 thermostat.
When mounting, make certain that the sensor does
not restrict the setpoint adjustment.

The TE-6001-961 and -962 are furnished with a


No. 6-32 x 1/8 in. pan-head screw for mounting the
switches to the TE-6100-960 or -961. (See
Figure 15 for proper positioning of the TE-6001-961
and -962.) Depressing the pushbutton on the
TE-6001-961 connects blue to white/yellow.

On T-4110 thermostats, affix the sensor on the


mounting plate or on the aspirator cover if an
aspirator is used.

TE-6001-7
The TE-6001-7 Mounting Clips snap onto a
pneumatic controller on the side opposite the dial (on
side opposite test point for H-5100). (See Figure 1.)
Pull the TE-6000 element leads around the side of
the instrument and through the mounting bracket
opening. If a terminal connector is used on the
mounting bracket, route the leads through the slot at
the bottom of the connector or through the unused
hole of the connector if a 3-pipe controller is not
used. If a wallbox is used, the leads may also be run
through a spare hole in the bracket itself.

Pushing the TE-6001-962 toggle switch to the right


(front view) connects white/yellow to blue, and
pushing the switch to the left connects blue to
white/orange.

W iring
!

TE-6001-8
Attach the TE-6001-8 Mounting Bracket to ducts with
a No. 6 sheet metal screw. (See Figure 8.)

Th e T E -6 00 1-96 1 (sh ow n )
o r TE -60 01 -9 62 S w itch K it fo r use
w ith TE -61 00 -96 0 an d -96 1
h as to b e ord e red sep ara te ly.

CAUTION: Equipment Damage Hazard.


Check all wiring connections
before applying power to the
system. Short circuited or
improperly connected wires
will result in permanent
damage to the equipment.

IMPORTANT: Make all wiring connections in


accordance with the National
Electrical Code and all local
regulations.

N o . 6 -3 2 x 1 /4 in .
F la t-h ea d S crew s

C o nd uit B ox

Room
S e nsin g E le m en t
A sse m bly

M ou ntin g B racket

T-4 00 0
C ove r

W a llplate A da pto r

N o . 6 -32 x 7 /8 in .
P a n -he ad S cre w s

Figure 15: TE-6100-960 and -961 Mounting Detail


(with TE-6001-961 Switch)
TE-6001 Hardware Assemblies for TE-6000 Temperature Elements Product/Technical Bulletin 7

Table 2: Dewcel to Dew Point


Temperatures
Dewcel
Temperature
F

93

34

99

Resistance
(ohms)

Table 3: Models
TE-6001Dew Point
Temperature

Description

Duct Temperature Element Holder


with Handi-box

Housing for Outside Air Temperature


Sensing Element

Handi-box, Packing Nut, and Fittings


for Use with WZ-1000 Wells

Single/Dual Element Holder for TE-6000


Elements in Room Temperature Sensing
Applications

1069

30

-1

37

1087

35

106

41

1108

40

112

44

1127

45

119

48

1149

50

10

127

53

1174

55

13

Dew Point Sensor Kit

134

57

1196

60

16

141

61

1219

65

18

Ten Adhesive Mounting Pads for Use with


T-4100, T-4110

149

65

1245

70

21

Ten Clips for Use with T-4002/4003 and


H-4100/5100

156

69

1268

75

24

163

73

1291

80

27

Mounting Bracket for Use with TE-6100 and


TE-6300 Averaging Sensors

171

77

1318

85

29

11

179

82

1345

90

32

Duct Temperature Element Holder


(Less Handi-box)

188

87

1375

95

35

961

Momentary Pushbutton Switch

196

91

1403

100

38

962

Maintained Toggle Switch

Specifications
Product
Shipping Weight

TE-6001 Hardware Assemblies for TE-6000 Temperature Elements


TE-6001-1:
TE-6001-2:
TE-6001-3:
TE-6001-4:
TE-6001-5:
TE-6001-6:
TE-6001-7:
TE-6001-8:
TE-6001-11:
TE-6001-961:
TE-6001-962:

1.3 lb (0.590 kg)


0.5 lb (0.227 kg)
1.0 lb (0.454 kg)
0.5 lb (0.227 kg)
0.3 lb (0.136 kg)
0.2 lb (0.091 kg)
0.2 lb (0.091 kg)
0.8 lb (0.363 kg)
0.7 lb (0.318 kg)
0.5 lb (0.227 kg)
0.2 lb (0.091 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

8 TE-6001 Hardware Assemblies for TE-6000 Temperature Elements Product/Technical Bulletin

Printed in U.S.A.

Code No. LIT-1900377


Issued November 13, 2006

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two


Outputs, Dehumidification Capability, and Three Speeds of Fan Control
Description

Features

The TEC26x6(H)-2 Series Thermostats are


BACnet Master-Slave/Token-Passing
(MS/TP) networked devices that provide
control of two- or four-pipe fan coils, cabinet
unit heaters, or other equipment using on/off,
floating, or proportional 0 to 10 VDC control
input, three speeds of fan control, and
dehumidification capability. The
technologically advanced
TEC26x6(H)-2 Series Thermostats feature a
Building Automation System (BAS) BACnet
MS/TP communication capability that enables
remote monitoring and programmability for
efficient space temperature control. Specific
models are available to accommodate
commercial and hospitality applications.

The TEC26x6(H)-2 Series Thermostats


feature an intuitive user interface with backlit
display that makes setup and operation quick
and easy. The thermostats also employ a
unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.
Refer to the TEC26x6(H)-2 Series BACnet
MS/TP Networked Thermostats with Two
Outputs, Dehumidification Capability, and
Three Speeds of Fan Control Product Bulletin
(LIT-12011114) for important product
application information.

BACnet MS/TP communication provides


compatibility with a proven communication
network; BACnet MS/TP is widely accepted
by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers
integral humidity sensing capability
(dehumidification models) increases
occupancy comfort by providing
dehumidification
backlit Liquid Crystal Display (LCD)
offers real-time control status of the
environment in easy-to-read, English plain
text messages with constant backlight that
brightens during user interaction
on/off, floating, or proportional 0 to 10 VDC
control offers additional application
flexibility by providing more advanced
control signals
three speeds of fan control provide easy
FAN speed selection via the interface key,
to meet the application requirements
override interface key (commercial
models) allows easy access for
temporarily overriding the unoccupied
mode
temperature scale selector key (hospitality
models) offers guests the ability to select
a Fahrenheit (F) or Celsius (C)
temperature scale display
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys
two configurable binary inputs provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status

TEC26x6-2 Series BACnet MS/TP


Networked Thermostat with Two
Outputs, Dehumidification Capability,
and Three Speeds of Fan Control

over 20 configurable parameters enable


the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover
discharge air sensor monitors unit
efficiency

Repair Information
If the TEC26x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the
unit. For a replacement thermostat, contact
the nearest Johnson Controls
representative.

Selection Chart
Code Number

Control Outputs

Fan Control

Dehumidification
Capability

Application

TEC2616-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2616H-2

Two On/Off

Three Speeds

No

Hospitality Market
Commercial Market

TEC2626-2

Two On/Off or Floating

Three Speeds

No

TEC2626H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2636-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market
Hospitality Market

TEC2636H-2

Two On/Off or Floating

Three Speeds

Yes

TEC2646-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2646H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2656-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2656H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 3

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control (Continued)

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Thermostat Dimensions, in. (mm)

Accessories
Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361M-11

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and Light-Emitting Diode (LED)

TE-636S-1

Strap-Mount Temperature Sensor

MS-BACEOL-0

R485 End-of-Line Terminator

1. Additional TE-63xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the TE-6300 Series Temperature Sensors
Product Bulletin (LIT-216320) for more details.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 3

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control (Continued)
Technical Specifications
TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification Capability, and
Three Speeds of Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal,


Class 2 or Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact Rating

On/Off and Floating Control

30 VAC, 1.0 A Maximum, 15 mA Minimum, 3.0 A In-Rush, Class 2 or SELV

Analog Output Rating

Proportional Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating


Auxiliary Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush


Triac Output

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

MS/TP Network Guidelines


Temperature Range

Accuracy

32 Devices Maximum; 4,000 ft (1,219 m) Maximum Cable Length


Backlit Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating Control

40.0F/4.5C to 90.0F/32.0C

Cooling Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband
Ambient Conditions
Compliance

2F/1C between Heating and Cooling


Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Shipping Weight

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

3 of 3

Code No. LIT-1900376


Issued February 5, 2007

TEC2645-2 BACnet MS/TP Networked Thermostat with


Single Proportional Output and One-Speed Fan Control
Description

Features

The TEC2645-2 Thermostat is a BACnet


Master-Slave/Token-Passing (MS/TP)
networked device that provides control of
two-pipe fan coils, cabinet unit heaters, or
other equipment using a proportional
0 to 10 VDC control input and one-speed fan
control. The technologically advanced
TEC2645-2 Thermostat features a Building
Automation System (BAS) BACnet MS/TP
communication capability that enables remote
monitoring and programmability for efficient
space temperature control.

The TEC2645-2 Thermostat features an


intuitive user interface with backlit display that
makes setup and operation quick and easy.
The thermostat also employs a unique,
Proportional-Integral (PI) control algorithm that
virtually eliminates temperature offset
associated with traditional, differential-based
thermostats.
Refer to the TEC2645-2 BACnet MS/TP
Networked Thermostat with Single
Proportional Output and One-Speed Fan
Control Product Bulletin (LIT-12011113) for
important product application information.

BACnet MS/TP communication provides


compatibility with a proven communication
network; BACnet MS/TP is widely
accepted by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers
backlit Liquid Crystal Display (LCD)
offers real-time control status of the
environment in easy-to-read, plain text
messages with constant backlight that
brightens during user interaction
proportional 0 to 10 VDC control offers
additional application flexibility by providing
more advanced control signals
override interface key allows easy access
for temporarily overriding the unoccupied
mode
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys
two configurable binary inputs provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status
over 20 configurable parameters enable
the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover

TEC2645-2 BACnet MS/TP Networked


Thermostat with Single Proportional
Output and One-Speed Fan Control

Repair Information
If the TEC2645-2 Thermostat fails to operate
within its specifications, refer to the
TEC2645-2 BACnet MS/TP Networked
Thermostat with Single Proportional Output
and One-Speed Fan Control Installation
Instructions (Part No. 24-9890-226) for
troubleshooting details. For a replacement
thermostat, contact the nearest
Johnson Controls representative.

Selection Chart
Code Number Description
TEC2645-2

Applications

Networked BACnet MS/TP, Two-Pipe, Proportional


Control of Two-Pipe Fan Coils, Cabinet Unit Heaters, or Other Equipment Using a
0 to 10 VDC Control Output, and One-Speed Fan Control Proportional 0 to 10 VDC Control Input and One-Speed Fan Control
Thermostat

Accessories
Code Number Description
TE-636M-11
SEN-600-4

Duct Mount Air Temperature Sensor


Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-Mount Temperature Sensor

MS-BACEOL-0

RS485 End-of-Line Terminator

1. Additional TE-636xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the TE-6300 Series Temperature Sensors Product
Bulletin (LIT-216320) for more details.
2. Only the occupancy override function can be accomplished using the SEN-600-4 with the TEC2645-2.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

1 of 2

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output


and One-Speed Fan Control (Continued)

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Thermostat Dimensions, in. (mm)

Technical Specifications
TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and One-Speed Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal,


Class 2 or Safety Extra-Low Voltage (SELV)

Analog Output Rating

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating


Auxiliary Output Rating

30 VAC, 1.0 A Maximum, 15 mA Minimum, 3.0 A In-Rush, Class 2 or SELV


Triac Output

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

BACnet Standard

32 Devices Maximum; 4,000 ft Maximum

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Resolution

0.2F/0.1C

Accuracy
Temperature Range

0.9F/0.5C at 70.0F/21.0C Typical Calibrated


Backlit Display

-40.0F/-40.0C to 122.0F/50.0C

Heating Control

40.0F/4.5C to 90.0F/32.0C in 0.5 Increments

Cooling Control

54.0F/12.0C to 100.0F/38.0C in 0.5 Increments

Minimum Deadband
Ambient Conditions
Compliance

2F/1C between Heating and Cooling


Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Shipping Weight

European Union

CE Mark, EMC Directive 89/336/EEC

Australia and New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

2 of 2

Code No. LIT-1900377


Issued November 13, 2006

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two


Outputs, Dehumidification Capability, and Three Speeds of Fan Control
Description

Features

The TEC26x6(H)-2 Series Thermostats are


BACnet Master-Slave/Token-Passing
(MS/TP) networked devices that provide
control of two- or four-pipe fan coils, cabinet
unit heaters, or other equipment using on/off,
floating, or proportional 0 to 10 VDC control
input, three speeds of fan control, and
dehumidification capability. The
technologically advanced
TEC26x6(H)-2 Series Thermostats feature a
Building Automation System (BAS) BACnet
MS/TP communication capability that enables
remote monitoring and programmability for
efficient space temperature control. Specific
models are available to accommodate
commercial and hospitality applications.

The TEC26x6(H)-2 Series Thermostats


feature an intuitive user interface with backlit
display that makes setup and operation quick
and easy. The thermostats also employ a
unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.
Refer to the TEC26x6(H)-2 Series BACnet
MS/TP Networked Thermostats with Two
Outputs, Dehumidification Capability, and
Three Speeds of Fan Control Product Bulletin
(LIT-12011114) for important product
application information.

BACnet MS/TP communication provides


compatibility with a proven communication
network; BACnet MS/TP is widely accepted
by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers
integral humidity sensing capability
(dehumidification models) increases
occupancy comfort by providing
dehumidification
backlit Liquid Crystal Display (LCD)
offers real-time control status of the
environment in easy-to-read, English plain
text messages with constant backlight that
brightens during user interaction
on/off, floating, or proportional 0 to 10 VDC
control offers additional application
flexibility by providing more advanced
control signals
three speeds of fan control provide easy
FAN speed selection via the interface key,
to meet the application requirements
override interface key (commercial
models) allows easy access for
temporarily overriding the unoccupied
mode
temperature scale selector key (hospitality
models) offers guests the ability to select
a Fahrenheit (F) or Celsius (C)
temperature scale display
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys
two configurable binary inputs provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status

TEC26x6-2 Series BACnet MS/TP


Networked Thermostat with Two
Outputs, Dehumidification Capability,
and Three Speeds of Fan Control

over 20 configurable parameters enable


the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover
discharge air sensor monitors unit
efficiency

Repair Information
If the TEC26x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the
unit. For a replacement thermostat, contact
the nearest Johnson Controls
representative.

Selection Chart
Code Number

Control Outputs

Fan Control

Dehumidification
Capability

Application

TEC2616-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2616H-2

Two On/Off

Three Speeds

No

Hospitality Market
Commercial Market

TEC2626-2

Two On/Off or Floating

Three Speeds

No

TEC2626H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2636-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market
Hospitality Market

TEC2636H-2

Two On/Off or Floating

Three Speeds

Yes

TEC2646-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2646H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2656-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2656H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 3

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control (Continued)

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Thermostat Dimensions, in. (mm)

Accessories
Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361M-11

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and Light-Emitting Diode (LED)

TE-636S-1

Strap-Mount Temperature Sensor

MS-BACEOL-0

R485 End-of-Line Terminator

1. Additional TE-63xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the TE-6300 Series Temperature Sensors
Product Bulletin (LIT-216320) for more details.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 3

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control (Continued)
Technical Specifications
TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification Capability, and
Three Speeds of Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal,


Class 2 or Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact Rating

On/Off and Floating Control

30 VAC, 1.0 A Maximum, 15 mA Minimum, 3.0 A In-Rush, Class 2 or SELV

Analog Output Rating

Proportional Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating


Auxiliary Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush


Triac Output

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

MS/TP Network Guidelines


Temperature Range

Accuracy

32 Devices Maximum; 4,000 ft (1,219 m) Maximum Cable Length


Backlit Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating Control

40.0F/4.5C to 90.0F/32.0C

Cooling Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband
Ambient Conditions
Compliance

2F/1C between Heating and Cooling


Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Shipping Weight

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

3 of 3

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats


with Two Outputs, Dehumidification Capability, and Three
Code No. LIT-12011114
Speeds of Fan Control
Issued November 13, 2006
Supersedes January 11, 2006

Product Bulletin
The TEC26x6(H)-2 Series Thermostats are BACnet
Master-Slave/Token-Passing (MS/TP) networked
devices that provide control of two- or four-pipe fan
coils, cabinet unit heaters, or other equipment using
on/off, floating, or proportional 0 to 10 VDC control
input, three speeds of fan control, and dehumidification
capability. The technologically advanced
TEC26x6(H)-2 Series Thermostats feature a Building
Automation System (BAS) BACnet MS/TP
communication capability that enables remote
monitoring and programmability for efficient space
temperature control. Specific models are available to
accommodate commercial and hospitality applications.
The TEC26x6(H)-2 Series Thermostats feature an
intuitive user interface with backlit display that makes
setup and operation quick and easy. The thermostats
also employ a unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually eliminates
temperature offset associated with traditional,
differential-based thermostats.

Figure 1: TEC26x6-2 Series


BACnet MS/TP Networked Thermostat with
Two Outputs, Dehumidification Capability, and
Three Speeds of Fan Control

Table 1: Features and Benefits (Part 1 of 2)


Feature

Benefit

BACnet MS/TP Communication

Provides compatibility with a proven communication network;


BACnet MS/TP is widely accepted by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers

Integral Humidity Sensing Capability


(Dehumidification Models)

Increases occupancy comfort by providing dehumidification

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read,


English plain text messages with constant backlight that brightens during
user interaction

On/Off, Floating, or Proportional 0 to 10 VDC


Control

Offers additional application flexibility by providing more advanced control


signals

Three Speeds of Fan Control

Provide easy FAN speed selection via the interface key, to meet the
application requirements

Override Interface Key


(Commercial Models)

Allows easy access for temporarily overriding the unoccupied mode

Temperature Scale Selector Key


(Hospitality Models)

Offers guests the ability to select a Fahrenheit (F) or Celsius (C)


temperature scale display

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two


Outputs, Dehumidification Capability, and Three Speeds of Fan Control Product
Bulletin

Table 1: Features and Benefits (Part 2 of 2)


Feature

Benefit

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover

Discharge Air Sensor

Monitors unit efficiency

Product Overview
The TEC26x6(H)-2 Series Thermostats are specifically
designed for networked control of common two- or
four-pipe heating and cooling equipment using on/off,
floating, or proportional 0 to 10 VDC control. In addition
to superior temperature control and application
flexibility, the TEC26x6(H)-2 Series features
BACnet MS/TP communication capability, allowing the
user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation quick
and easy.
IMPORTANT: The TEC26x6(H)-2 Series
Thermostats are intended to provide an input to
equipment under normal operating conditions.
Where failure or malfunction of the thermostat could
lead to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat,
and eliminate the need for DIP switches.

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Adjustable Heating/Cooling Cycles per Hour


(On/Off Control)
Configurable for the maximum number of heating
and cooling cycles (4 to 8 cycles maximum) in a
1-hour period, balancing temperature control and
equipment cycling.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

Additional Features
The TEC26x6(H)-2 Series Thermostats offer many
other features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 5.0F/2.5C.

Remote Indoor Sensing


Accommodates remote indoor sensors. Up to
three indoor sensors can be averaged.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Table 2: Thermostat Models


Code Number

Control Outputs

Fan Control

Dehumidification
Capability

Application

TEC2616-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2616H-2

Two On/Off

Three Speeds

No

Hospitality Market

TEC2626-2

Two On/Off or Floating

Three Speeds

No

Commercial Market

TEC2626H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2636-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market

TEC2636H-2

Two On/Off or Floating

Three Speeds

Yes

Hospitality Market

TEC2646-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2646H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2656-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2656H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

Table 3: Accessories (Order Separately)


Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361M-11

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-Mount Temperature Sensor

MS-BACEOL-0

RS485 End-of-Line Terminator

Additional TE-63xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the
TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) for more details.

Room Temp
70.0F

Backlit, plain text


LCD is easy to read
in any condition.
MODE

FAN

LEDs indicate
system activity.

Five keys on the thermostat


make operation easy and intuitive.

FIG:frnt_vw

1.

Figure 2: Front Cover of Thermostat

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Figure 3: Thermostat Dimensions, in. (mm)

Thermostat User Interface Keys

The TEC26x6(H)-2 Series Thermostats user interface


consists of five keys on the front cover (as illustrated in
Figure 2). The function of each key is as follows:

Backlit LCD

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).

FAN key toggles among the fan modes available,


as defined by selecting the appropriate fan menu
options defined in the Installer Configuration Menu
(for example Low, Med, High, Auto).

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

The TEC26x6(H)-2 Series Thermostats include a


2-line, 8-character backlit display. Low-level
backlighting is present during normal operation, and it
brightens when any user interface key is pressed. The
backlight returns to low level when the thermostat is left
unattended for 45 seconds.

LEDs
Three LEDs are included to indicate the fan status, call
for heat, or call for cooling:

OVERRIDE key (commercial models) overrides


the unoccupied mode to occupied at the local user
interface for the specified TOccTime. (TOccTime is
defined by selecting the appropriate time period in
the Installer Configuration Menu.) The OVERRIDE
key also allows access to the Installer
Configuration Menu. (See the Installer
Configuration Menu section.)

The FAN LED is on when the fan is on.

The HEAT LED is on when heating or reheat is on.

The COOL LED is on when cooling is on.

Note: If one of the binary inputs is configured to


operate as a remote override contact, this
OVERRIDE key is disabled.

Status Display Menu

Installer Configuration Menu

C/F key (hospitality models) changes the


temperature scale to either Celsius or Fahrenheit
and allows access to the Installer Configuration
Menu. (See the Installer Configuration Menu
section.)

Menu Overview
There are two menus available to view and configure
the TEC26x6(H)-2 Series Thermostat:

The following sections outline the functions and


contents of each menu.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Status Display Menu

Pipe No.

The Status Display Menu is displayed during normal


thermostat operation. This menu continuously scrolls
through the following parameters:

Sequence of Operation

Fan Menu

Room Temperature (All Models) and Humidity


(TEC2636-2, TEC2636H-2, TEC2656-2, and
TEC2656H-2 Models)

Dehumidification Network Lockout


(Dehumidification Models)

System Mode

Dehumidification Setpoint (Dehumidification


Models)

Occupancy Status
(Occupied/Unoccupied/Override)

Dehumidification Hysteresis (Dehumidification


Models)

Applicable Alarms (The backlight lights up as an


alarm condition is displayed.)

Maximum Dehumidification Cooling Output


(Dehumidification Models)

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

The Installer Configuration Menu is used to set up the


thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.

Setpoint Type

Temporary Occupancy Time

Door Open Time

The Installer Configuration Menu includes the following


parameters that are accessed by pressing the same
center key:

Heating/Cooling Deadband

Room Air Temperature Calibration

MS/TP Communication Address

BI1 and BI2 Input Configuration

Room Humidity Calibration (Dehumidification


Models)

UI3 Input Configuration to Locally Monitor Supply


Air Temperature or Hot/Cold Water Changeover
Switching

Auxiliary Configuration

Floating Time (Floating Models)

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

Installer Configuration Menu

Cycles per Hour (On/Off Models)

Menu Scroll

Direct/Reverse Acting

Auto Mode

Reheat Time

F and C Temperature Scales (Commercial


Models)

Repair Information

% RH Display (Dehumidification Models)

Six Keypad Lockout Levels

If the TEC26x6(H)-2 Series Thermostat fails to operate


within its specifications, replace the unit. For a
replacement thermostat, contact the nearest
Johnson Controls representative.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Technical Specifications
TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs,
Dehumidification Capability, and Three Speeds of Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact
Rating

On/Off and
Floating
Control

30 VAC, 1.0 A Maximum, 15 mA Minimum, 3.0 A In-Rush, Class 2 or SELV

Analog
Output Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

MS/TP Network Guidelines

32 Devices Maximum; 4,000 ft (1,219 m) Maximum Cable Length

Temperature
Range

Backlit
Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating
Control

40.0F/4.5C to 90.0F/32.0C

Cooling
Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Accuracy

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance:
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance:
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouiller du Canada.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2006 Johnson Controls, Inc.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin
Published in U.S.A.

www.johnsoncontrols.com

TEC2645-2 BACnet MS/TP Networked Thermostat with


Single Proportional Output and One-Speed Fan Control
Code No. LIT-12011113

Product Bulletin

Issued February 5, 2007


Supersedes January 11, 2006

The TEC2645-2 Thermostat is a BACnet


Master-Slave/Token-Passing (MS/TP) networked
device that provides control of two-pipe fan coils,
cabinet unit heaters, or other equipment using a
proportional 0 to 10 VDC control input and one-speed
fan control. The technologically advanced
TEC2645-2 Thermostat features a Building Automation
System (BAS) BACnet MS/TP communication
capability that enables remote monitoring and
programmability for efficient space temperature control.
The TEC2645-2 Thermostat features an intuitive user
interface with backlit display that makes setup and
operation quick and easy. The thermostat also employs
a unique, Proportional-Integral (PI) control algorithm
that virtually eliminates temperature offset associated
with traditional, differential-based thermostats.
Figure 1: TEC2645-2 BACnet MS/TP Networked
Thermostat with Single Proportional Output
and One-Speed Fan Control
Table 1: Features and Benefits
Features

Benefits

BACnet MS/TP Communication

Provides compatibility with a proven communication network;


BACnet MS/TP is widely accepted by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read, plain


text messages with constant backlight that brightens during user
interaction

Proportional 0 to 10 VDC Control

Offers additional application flexibility by providing more advanced control


signals

Override Interface Key

Allows easy access for temporarily overriding the unoccupied mode

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional


Output and One-Speed Fan Control Product Bulletin

Product Overview
The TEC2645-2 Thermostat is specifically designed for
networked control of common two-pipe heating and
cooling equipment using a proportional control input. In
addition to superior temperature control and application
flexibility, the TEC2645-2 features BACnet MS/TP
communication capability, allowing the user to view
operation or make adjustments from a remote
workstation. Plain text menus, backlit display, and five
interface keys make setup and operation quick and
easy.
IMPORTANT: The TEC2645-2 Thermostat is
intended to provide an input to equipment under
normal operating conditions. Where failure or
malfunction of the thermostat could lead to personal
injury or property damage to the controlled
equipment or other property, additional precautions
must be designed into the control system.
Incorporate and maintain other devices such as
supervisory or alarm systems or safety or limit
controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat,
and eliminate the need for DIP switches.

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

Additional Features
The TEC2645-2 Thermostat offers many other
features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 5.0F/2.5C.

Table 2: Thermostat Models


Code Number

Description

Applications

TEC2645-2

Networked BACnet MS/TP, Two-Pipe, Proportional


0 to 10 VDC Control Output, and One-Speed
Fan Control Thermostat

Control of Two-Pipe Fan Coils, Cabinet Unit


Heaters, or Other Equipment Using a
Proportional 0 to 10 VDC Control Input and
One-Speed Fan Control

Table 3: Accessories (Order Separately)


Code Number

Description

TE-636M-11

Duct Mount Air Temperature Sensor

SEN-600-42

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-Mount Temperature Sensor

MS-BACEOL-0

RS485 End-of-Line Terminator

1.
2.

Additional TE-636xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the
TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) for more details.
Only the occupancy override function can be accomplished using the SEN-600-4 with the TEC2645-2.

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and One-Speed Fan
Control Product Bulletin

Room Temp
70.0F

MODE

LEDs indicate
system activity.

FAN

FIG:frnt_vw

Backlit, plain text


LCD is easy to read
in any condition.

Five keys on the thermostat


make operation easy and intuitive.

Figure 2: Front Cover of Thermostat

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Figure 3: Thermostat Dimensions, in. (mm)

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and One-Speed Fan
Control Product Bulletin

Thermostat User Interface Keys

Menu Overview

The TEC2645-2 Thermostat user interface consists of


five keys on the front cover (as illustrated in Figure 2).
The function of each key is as follows:

There are two menus available to view and configure


the TEC2645-2 Thermostat:

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).

Status Display Menu

Installer Configuration Menu

The following sections outline the functions and


contents of each menu.

FAN key toggles between ON and AUTO for fan


control. ON energizes the fan all the time and
AUTO operates the fan only on a call for heating or
cooling, for both occupied and unoccupied periods.

Status Display Menu

OVERRIDE key overrides the unoccupied mode to


occupied at the local user interface for the
specified TOccTime. (TOccTime is defined by
selecting the appropriate time period in the Installer
Configuration Menu.) The OVERRIDE key also
allows access to the Installer Configuration Menu.
(See the Installer Configuration Menu section.)

Room Temperature

System Mode

Occupancy Status
(Occupied/Unoccupied/Override)

Applicable Alarms The backlight lights up as an


alarm condition is displayed.

Note: If one of the binary inputs is configured to


operate as a remote override contact, this
OVERRIDE key is disabled.
-

The Installer Configuration Menu is accessed


by pressing and holding the OVERRIDE key
for approximately 8 seconds. Once the Installer
Configuration Menu begins, release and press
the OVERRIDE key to scroll through the
Installer Configuration Menu options.

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

Backlit Liquid Crystal Display (LCD)

The Status Display Menu is displayed during normal


thermostat operation. This menu continuously scrolls
through the following parameters:

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

Installer Configuration Menu


The Installer Configuration Menu is used to set up the
thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.
The Installer Configuration Menu includes the following
parameters that are accessed by pressing the same
center key:

MS/TP Communication Address

BI1 and BI2 Input Configuration

UI3 Input Configuration to Locally Monitor Supply


Air Temperature or Hot/Cold Water Changeover
Switching

Menu Scroll

Three LEDs are included to indicate the fan status, call


for heat, or call for cooling:

Auto Mode

F and C Temperature Scales

The FAN LED is on when the fan is on.

Six Keypad Lockout Levels

The HEAT LED is on when heating or reheat is on.

Sequence of Operation

The COOL LED is on when cooling is on.

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

The TEC2645-2 Thermostat includes a 2-line,


8-character backlit display. Low-level backlighting is
present during normal operation, and it brightens when
any user interface key is pressed. The backlight returns
to low level when the thermostat is left unattended for
45 seconds.

Light-Emitting Diodes (LEDs)

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and One-Speed Fan
Control Product Bulletin

Setpoint Type

Repair Information

Temporary Occupancy Time

Door Open Time

Heating/Cooling Deadband

Room Air Temperature Calibration

Auxiliary Configuration

If the TEC2645-2 Thermostat fails to operate within its


specifications, refer to the TEC2645-2 BACnet
MS/TP Networked Thermostat with Single Proportional
Output and One-Speed Fan Control Installation
Instructions (Part No. 24-9890-226) for troubleshooting
details. For a replacement thermostat, contact the
nearest Johnson Controls representative.

Direct/Reverse Acting

Reheat Time

Technical Specifications
TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and
One-Speed Fan Control (Part 1 of 2)
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Analog Output Rating

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 15 mA Minimum, 3.0 A In-Rush, Class 2 or SELV

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

BACnet Standard

32 Devices Maximum; 4,000 ft Maximum

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Resolution

0.2F/0.1C

Accuracy

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Temperature
Range

Backlit
Display

-40.0F/-40.0C to 122.0F/50.0C

Heating
Control

40.0F/4.5C to 90.0F/32.0C in 0.5 Increments

Cooling
Control

54.0F/12.0C to 100.0F/38.0C in 0.5 Increments

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and One-Speed Fan
Control Product Bulletin

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and
One-Speed Fan Control (Part 2 of 2)
Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

European
Union

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance:
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance:
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouiller du Canada.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2007 Johnson Controls, Inc.

TEC2645-2 BACnet MS/TP Networked Thermostat with Single Proportional Output and One-Speed Fan
Control Product Bulletin

Published in U.S.A.

www.johnsoncontrols.com

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats


with Two Outputs, Dehumidification Capability, and Three
Code No. LIT-12011114
Speeds of Fan Control
Issued November 13, 2006
Supersedes January 11, 2006

Product Bulletin
The TEC26x6(H)-2 Series Thermostats are BACnet
Master-Slave/Token-Passing (MS/TP) networked
devices that provide control of two- or four-pipe fan
coils, cabinet unit heaters, or other equipment using
on/off, floating, or proportional 0 to 10 VDC control
input, three speeds of fan control, and dehumidification
capability. The technologically advanced
TEC26x6(H)-2 Series Thermostats feature a Building
Automation System (BAS) BACnet MS/TP
communication capability that enables remote
monitoring and programmability for efficient space
temperature control. Specific models are available to
accommodate commercial and hospitality applications.
The TEC26x6(H)-2 Series Thermostats feature an
intuitive user interface with backlit display that makes
setup and operation quick and easy. The thermostats
also employ a unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually eliminates
temperature offset associated with traditional,
differential-based thermostats.

Figure 1: TEC26x6-2 Series


BACnet MS/TP Networked Thermostat with
Two Outputs, Dehumidification Capability, and
Three Speeds of Fan Control

Table 1: Features and Benefits (Part 1 of 2)


Feature

Benefit

BACnet MS/TP Communication

Provides compatibility with a proven communication network;


BACnet MS/TP is widely accepted by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers

Integral Humidity Sensing Capability


(Dehumidification Models)

Increases occupancy comfort by providing dehumidification

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read,


English plain text messages with constant backlight that brightens during
user interaction

On/Off, Floating, or Proportional 0 to 10 VDC


Control

Offers additional application flexibility by providing more advanced control


signals

Three Speeds of Fan Control

Provide easy FAN speed selection via the interface key, to meet the
application requirements

Override Interface Key


(Commercial Models)

Allows easy access for temporarily overriding the unoccupied mode

Temperature Scale Selector Key


(Hospitality Models)

Offers guests the ability to select a Fahrenheit (F) or Celsius (C)


temperature scale display

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two


Outputs, Dehumidification Capability, and Three Speeds of Fan Control Product
Bulletin

Table 1: Features and Benefits (Part 2 of 2)


Feature

Benefit

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover

Discharge Air Sensor

Monitors unit efficiency

Product Overview
The TEC26x6(H)-2 Series Thermostats are specifically
designed for networked control of common two- or
four-pipe heating and cooling equipment using on/off,
floating, or proportional 0 to 10 VDC control. In addition
to superior temperature control and application
flexibility, the TEC26x6(H)-2 Series features
BACnet MS/TP communication capability, allowing the
user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation quick
and easy.
IMPORTANT: The TEC26x6(H)-2 Series
Thermostats are intended to provide an input to
equipment under normal operating conditions.
Where failure or malfunction of the thermostat could
lead to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat,
and eliminate the need for DIP switches.

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Adjustable Heating/Cooling Cycles per Hour


(On/Off Control)
Configurable for the maximum number of heating
and cooling cycles (4 to 8 cycles maximum) in a
1-hour period, balancing temperature control and
equipment cycling.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

Additional Features
The TEC26x6(H)-2 Series Thermostats offer many
other features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 5.0F/2.5C.

Remote Indoor Sensing


Accommodates remote indoor sensors. Up to
three indoor sensors can be averaged.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Table 2: Thermostat Models


Code Number

Control Outputs

Fan Control

Dehumidification
Capability

Application

TEC2616-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2616H-2

Two On/Off

Three Speeds

No

Hospitality Market

TEC2626-2

Two On/Off or Floating

Three Speeds

No

Commercial Market

TEC2626H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2636-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market

TEC2636H-2

Two On/Off or Floating

Three Speeds

Yes

Hospitality Market

TEC2646-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2646H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2656-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2656H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

Table 3: Accessories (Order Separately)


Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361M-11

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-Mount Temperature Sensor

MS-BACEOL-0

RS485 End-of-Line Terminator

Additional TE-63xx-x Series 10k ohm Johnson Controls Type II Thermistor Sensors are available; refer to the
TE-6300 Series Temperature Sensors Product Bulletin (LIT-216320) for more details.

Room Temp
70.0F

Backlit, plain text


LCD is easy to read
in any condition.
MODE

FAN

LEDs indicate
system activity.

Five keys on the thermostat


make operation easy and intuitive.

FIG:frnt_vw

1.

Figure 2: Front Cover of Thermostat

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Figure 3: Thermostat Dimensions, in. (mm)

Thermostat User Interface Keys

The TEC26x6(H)-2 Series Thermostats user interface


consists of five keys on the front cover (as illustrated in
Figure 2). The function of each key is as follows:

Backlit LCD

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).

FAN key toggles among the fan modes available,


as defined by selecting the appropriate fan menu
options defined in the Installer Configuration Menu
(for example Low, Med, High, Auto).

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

The TEC26x6(H)-2 Series Thermostats include a


2-line, 8-character backlit display. Low-level
backlighting is present during normal operation, and it
brightens when any user interface key is pressed. The
backlight returns to low level when the thermostat is left
unattended for 45 seconds.

LEDs
Three LEDs are included to indicate the fan status, call
for heat, or call for cooling:

OVERRIDE key (commercial models) overrides


the unoccupied mode to occupied at the local user
interface for the specified TOccTime. (TOccTime is
defined by selecting the appropriate time period in
the Installer Configuration Menu.) The OVERRIDE
key also allows access to the Installer
Configuration Menu. (See the Installer
Configuration Menu section.)

The FAN LED is on when the fan is on.

The HEAT LED is on when heating or reheat is on.

The COOL LED is on when cooling is on.

Note: If one of the binary inputs is configured to


operate as a remote override contact, this
OVERRIDE key is disabled.

Status Display Menu

Installer Configuration Menu

C/F key (hospitality models) changes the


temperature scale to either Celsius or Fahrenheit
and allows access to the Installer Configuration
Menu. (See the Installer Configuration Menu
section.)

Menu Overview
There are two menus available to view and configure
the TEC26x6(H)-2 Series Thermostat:

The following sections outline the functions and


contents of each menu.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Status Display Menu

Pipe No.

The Status Display Menu is displayed during normal


thermostat operation. This menu continuously scrolls
through the following parameters:

Sequence of Operation

Fan Menu

Room Temperature (All Models) and Humidity


(TEC2636-2, TEC2636H-2, TEC2656-2, and
TEC2656H-2 Models)

Dehumidification Network Lockout


(Dehumidification Models)

System Mode

Dehumidification Setpoint (Dehumidification


Models)

Occupancy Status
(Occupied/Unoccupied/Override)

Dehumidification Hysteresis (Dehumidification


Models)

Applicable Alarms (The backlight lights up as an


alarm condition is displayed.)

Maximum Dehumidification Cooling Output


(Dehumidification Models)

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

The Installer Configuration Menu is used to set up the


thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.

Setpoint Type

Temporary Occupancy Time

Door Open Time

The Installer Configuration Menu includes the following


parameters that are accessed by pressing the same
center key:

Heating/Cooling Deadband

Room Air Temperature Calibration

MS/TP Communication Address

BI1 and BI2 Input Configuration

Room Humidity Calibration (Dehumidification


Models)

UI3 Input Configuration to Locally Monitor Supply


Air Temperature or Hot/Cold Water Changeover
Switching

Auxiliary Configuration

Floating Time (Floating Models)

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

Installer Configuration Menu

Cycles per Hour (On/Off Models)

Menu Scroll

Direct/Reverse Acting

Auto Mode

Reheat Time

F and C Temperature Scales (Commercial


Models)

Repair Information

% RH Display (Dehumidification Models)

Six Keypad Lockout Levels

If the TEC26x6(H)-2 Series Thermostat fails to operate


within its specifications, replace the unit. For a
replacement thermostat, contact the nearest
Johnson Controls representative.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Technical Specifications
TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs,
Dehumidification Capability, and Three Speeds of Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact
Rating

On/Off and
Floating
Control

30 VAC, 1.0 A Maximum, 15 mA Minimum, 3.0 A In-Rush, Class 2 or SELV

Analog
Output Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

MS/TP Network Guidelines

32 Devices Maximum; 4,000 ft (1,219 m) Maximum Cable Length

Temperature
Range

Backlit
Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating
Control

40.0F/4.5C to 90.0F/32.0C

Cooling
Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Accuracy

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance:
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance:
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouiller du Canada.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2006 Johnson Controls, Inc.

TEC26x6(H)-2 Series BACnet MS/TP Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control Product Bulletin
Published in U.S.A.

www.johnsoncontrols.com

Code No. LIT-1927350


Issued July 1, 2006

V46 Series

Pressure Actuated Water Regulating Valve


Description
The V46 is a pressure actuated, modulating valve that is suitable
for use either on closed or open systems. Direct acting valves open
on pressure increase. This type of valve is primarily used to
regulate the flow of water or glycol to a water cooled condenser on
a refrigeration system.

Features

no close fitting or sliding parts in water passages


minimizes chatter or water hammer
free movement of all parts provides smooth pressure
modulation
refrigerant adjustment is not affected by water pressure
withstands high hydraulic shock without damage
range spring does not come in contact with cooling water
easy manual flushing, if required
3/8, 1/2, and 3/4 in. valves may be disassembled and
reassembled without detaching from the refrigeration system or
without pumping down

V46AA-1

V46AT-1

Applications
This valve is designed to modulate flow of water or glycol to a water cooled condenser on a refrigeration system.
ice machines
ice cream machines
computer room air conditioning units
refrigeration cases.

Selection Charts
V46 Series Pressure Actuated Water Regulating Valve
Code
Number1

Pipe
Size
(In.)

Inlet and
Outlet

Opening Point
Range psig (kPa)

Pressure Element
Style

Seat Repair
Kit

Replacement
Power Elements

COMMERCIAL TYPE, STANDARD FLOW NON CORROSIVE REFRIGERANTS


V46AA-1C

30 in Capillary; 1/4 in. Flare Nut (Style 45)


3/8 NPT

STT14A-600R

SEP91A-600R and
SEC99AA-36C 2

V46AA-50C

1/4 in. Male Flare Fitting (Style 5)

SEP91A-600R

V46AB-1C

30 in Capillary; 1/4 in. Flare Nut (Style 45)


STT15A-602R

SEP91A-602R and
SEC99AA-36C 2

V46AB-25C

1/4 in. Male Flare Fitting (Style 5)

SEP91A-602R

V46AC-1C

30 in Capillary; 1/4 in. Flare Nut (Style 45)

1/2 NPT

STT16A-601R

SEP91A-601R and
SEC99AA-36C 2

V46AC-26C

1/4 in. Male Flare Fitting (Style 5)

SEP91A-601R

V46AD-1C

30 in Capillary; 1/4 in. Flare Nut (Style 45)

3/4 NPT

Threaded

STT17A-609R

SEP91A-603R and
SEC99AA-36C 2

1/4 in. Male Flare Fitting (Style 5)

SEP91A-603R

30 in Capillary; 1/4 in. Flare Nut (Style 45)


STT17A-610R

SEP91A-603R and
SEC99AA-36C 2

STT15A-602R

SEP77A-605R

STT16A-601R

SEP127A-600R

1 NPT
70 to 260 (483 to 1793)

V46AD-13C
V46AE-1C
1 1/4 NPT
V46AE-17C
V46AJ-2C

1/4 in. Male Flare Fitting (Style 5)


1/2

V46EK-2C

3/4

V46AL-2C

V46AM-2C

1-1/4

Union

48 in Capillary; 1/4 in. Flare Nut (Style 46)

V46AR-1C

SEP91A-603R

STT17A-609R

30 in Capillary; 1/4 in. Flare Nut (Style 45) STT17A-610R

1 1/2
V46AR-10C

SEP107A-602R
SEP91A-603R and
SEC99AA-36C 2
SEP91A-603R

4 Hole
ASME Flange

V46AS-1C

70 to 170 (483 to 1172)

V46AS-2C

V46AT-1C

2 1/2

70 to 170 (483 to 1172)

V46AT-2C

2 1/2

160 to 260 (1103 to 1793)

160 to 260 (1103 to 1793)

1/4 in. Male Flare


Fitting (Style 5)

STT18A-600R

(Note 1)

STT18A-601R

SEP81A-602R
SEP81A-601R
SEP81A-602R
SEP81A-601R

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 3

Pressure Actuated Water Regulating Valve (Continued)


V46 Series Pressure Actuated Water Regulating Valve
Code
Number1

Pipe
Size
(In.)

Inlet and
Outlet

Opening Point
Range psig (kPa)

Pressure Element
Style

Seat Repair
Kit

Replacement
Power Elements

COMMERCIAL TYPE, LOW FLOW NON CORROSIVE REFRIGERANTS 3


V46DA-2C

3/8 NPT

Threaded

70 to 260 (483 to 1793)

30 in Capillary; 1/4 in. Flare Nut (Style 45) STT14A-603R

SEP91A-600R and
SEC99AA-36C4

V46AC-8C

3/4 NPT

V46AD-4C

1 NPT

V46AE-4C

1 1/4 NPT

V46AR-2C

1 1/2

V46AS-3C

V46AT-3C

2 1/2

V46BA-2C

3/8 NPT

STT14A-601R

SEP13A-602R

V46BB-2C

1/2 NPT

STT15A-603R

SEP13A-600R

V46BC-2C

3/4 NPT

STT17A-613R

SEP13A-603R

V46BD-2C

1 NPT

V46BE-2C

1 1/4 NPT

V46BS-4C

V46BT-4C

2 1/2

4 Hole
ASME Flange

V46CJ-2C

1/2

Sweat Connector

V46CN-2C

3/4

V46CP-2C

V46CQ-2C

1 1/4

V46BR-2C

1 1/2

4 Hole ASME Flange

V46CR-2C

1 1/2

6 Hole Navy Flange

V46BS-3C

4 Hole ASME Flange

V46CS-3C

COMMERCIAL TYPE AMMONIA


STT16A-601R
Threaded

SEP70A-601R

STT17A-609R
100 to 200 (690 to 1379)

1/4 in. Female NPT (Style 15)

STT17A-610R

4 Hole
ASME Flange

STT18A-600R
STT18A-601R

SEP70A-604R

SEP70A-605R

MARITIME TYPE NON-CORROSIVE REFRIGERANTS

Threaded

70 to 260 (483 to 1793)


30 in. Capillary with Sweat Connection
(Style 34)

STT17A-611R
STT17A-612R

160 to 260 (1103 to 1793)

STT18A-602R

SEP50A-600R
SEP50A-601R

NAVSEA Certified NON-CORROSIVE REFRIGERANTS

4 Hole Navy Flange

V46CS-4C

V46BT-3C

2 1/2

V46CT-3C

2 1/2

V46CT-4C

2 1/2

6 Hole Navy Flange

STT17A-612R

SEP50A-600R

30 in. Capillary with Sweat Connection


(Style 34)
70 to 170 (483 to 1172)
160 to 260 (1103 to 1793)

4 Hole ASME Flange

SEP13A-600R
SEP13A-603R

STT17A-611R

70 to 260 (483 to 1793)

6 Hole Navy Flange

STT15A-603R
STT17A-613R

STT18A-602R

SEP50A-601R

70 to 170 (483 to 1172)


160 to 260 (1103 to 1793)

1. Refer to V46 Series Valve Sizing Information 90% Open Method Catalog Page. Then specify the code number from this chart.
Refer to the Accessories chart on this page for companion flange kit code numbers.
2. Replacement element suppplied with 1/4 in. male SAE connector. Order SEC99AA capillary kit with 2 flare nuts separately, if needed.
3. Low water flow valve - 2.5 GPM max.
4. Replacement element supplied with 1/4 in. male SAE connector. Order SEC99AA capillary kit with 2 flare nuts separately, if needed.

Note 1: Use only on valves specified.


Note 2: Standard capillary length on Style 45 and Style 34 elements is 30 inches.

Accessories (Companion Flanges and Gaskets)


Kit Number

Water Valve Size (in.)

KIT14A-6121

1-1/2

KIT14A-6131

KIT14A-6141

2-1/2

Ring
Gasket (2)

Cast Iron
Flange (2)
Hex
Nut (8)

Machine
Bolt (8)

flange

1. For commercial valves only

Note:

Flange and Gasket Kit

Flange has NPT (National Pipe Thread)

Technical Specifications
V46 Series Pressure Actuated Water Regulating Valves
Maximum Water Temperature

170F (77C)

Valve Body

Commercial

3/8 to 3/4 in. cast brass, 1 in. and larger cast iron with a special finish

Navy and Maritime

Cast naval bronze with monel interior parts

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 3

Pressure Actuated Water Regulating Valve (Continued)


Technical Specifications (Continued)
Pressure Range Specification
Refrigerant

Opening Point Range1 - psig


(kPa)
V46A B, C, D

Maximum Permissible Pressure psig (kPa)


Water
Static

Refrigerant

P Across Valve

Non-Corrosive Refrigerants (R12, R22, R134a, R502, R404a, R507)


All Range Valve
All Range with High Overpressure
3/8 in. Extended All Range

70 to 260 (483 to 1793)

320 (2206)
150 (1034)

60 PST

70 to 300 (483 to 2068)

370 (2551)
440 (3034)

Valves 2 in. or Larger


R12, R134a - 2 and 2-1/2 in. Low Range
R22, R502, R404a, R507 - 2 and 2-1/2 in. High Range

70 to 170 (483 to 1172)


160 to 260 (1103 to 1793)

150 (1034)

60 PST

150 (1034)

60 PST

230 (1586)
320 (2206)

Other Refrigerants
Ammonia R717

100 to 200(690 to 1379)

320 (2206)

1. Direct acting valve ranges indicate the valve opening point.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

3 of 3

FANs 125, 121


Product/Technical Bulletin V46
Issue Date 1095

V46 Series Pressure-Actuated Water-Regulating Valves

The V46 pressure-actuated modulating valves come in


two types of control action: direct acting or reverse
acting. Direct-acting V46 valves are typically used for
regulating refrigerant head pressure in water-cooled
condensers. Reverse-acting V46N valves are typically
used for bypass service on refrigeration systems and
heat pump applications. Commercial V46 valves may
be used with standard non-corrosive refrigerants.
V46 models are also available for ammonia refrigerant.
For applications where the coolant may be corrosive to
the valve trim, maritime models are available, which
have nickel copper (monel) valve trim.

Figure 1: V46 Pressure-Actuated


Water-Regulating Valve

Features and Benefits


No Close Fitting or Sliding
Parts in Water Passages

Corrosion Resistant Material

Provides robust control in less than ideal


conditions
Promotes longer valve life

for Parts that Come in Direct


Contact with Water

Accessible Range Spring

Allows easy manual flushing, if required

Take-apart Construction

Interior of valves accessible without removing


valve from refrigeration system or pumping down

Pressure-balanced Design

Valve maintains consistent setpoint against both


gradual and sudden water pressure changes

1995 Johnson Controls, Inc.


Part No. 24-8414-4, Rev.
Code No. LIT-125687

A pplication Overview
The V46 direct-acting models open on an increase in
pressure. Models A, B, and C are typically used for
regulating water-cooled condensers, while the low flow
D model is generally used in ice machines. The
reverse-acting V46N valve model closes on an
increase in pressure and is typically used for bypass
service on refrigeration systems and heat pumps that
control water temperature.

INLET

Commercial V46 valves are available in 3/8 in. through


2-1/2 in. sizes. Commercial all range models
(3/8 through 1-1/2 in.), may be used with standard
non-corrosive refrigerants, or ammonia refrigerant
applications, depending on the model.
V46 series valves also come in models designed for
Navy or maritime salt water applications. These valve
bodies are constructed of bronze, and any metal parts
that come into contact with salt water are constructed
of nickel copper (monel), which withstands the
corrosive action of salt water.
IMPORTANT:

All V46 Series water regulating


valves are designed for use only
as operating devices. Where
system closure, improper flow, or
loss of pressure due to valve
failure can result in personal
injury and/or loss of property, a
separate pressure relief or safety
shutoff valve, as applicable, must
be added by the user.

Figure 3: Threaded Type Reverse-Acting


Valve Cross Section

V alve Sizing
Follow Steps 1 through 3, and use the information
obtained to locate a point on one of the flowcharts
found under V46 Flowcharts that satisfies all three
steps.
1. Determine maximum water flow required using
tables provided by the manufacturer of the
condensing unit, or calculate the flow using the
following formula:
Flow (GPM) =
Note:

500 x (Outlet - Inlet Temperature)

If the outlet water temperature is unknown,


assume it to be 10F below the
condensing temperature.

Example:

INLET

Tons of Refrigeration x 15,000

A 9 ton capacity system has an inlet


water temperature of 65F and an
outlet water temperature of 95F.
The maximum required water flow is:

Flow (GPM) =

9 x 15,000
500 x (95 - 65)

= 9 GPM

2. Determine refrigerant head pressure rise above


the valve opening point.

Figure 2: Threaded Type Direct-Acting


Valve Cross Section

a. Valve closing point (to assure closure under all


conditions) must be the refrigerant pressure
equivalent to the highest ambient air
temperature the equipment will be subjected to
in the off cycle. Read this in psig from a
Saturated Vapor Table for the refrigerant
selected.

2 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

Note:

d. Subtract the valve opening point from the


operating head pressure. This gives the head
pressure rise.

a. Determine minimum water pressure available


from city mains or other sources.

3/8 in. V46DA - Low Flow

Flow (GPM)

3. Determine water pressure drop across the valve.


This is the pressure actually available to force
water through the valve.

The maximum differential water pressure


across a valve is 60 psi.

2.5

60

30

1.5
10
1
0.5

b. From condensing unit manufacturers tables,


read the pressure drop through condenser
corresponding to the required flow.
c.

0
10

To the value found in 3b, add the estimated or


calculated drop through installed piping.

Step 2:

Closing point is pressure of refrigerant


corresponding to 86F = 93 psig
Opening point = 93+7 = 100 psig
Operating head pressure = 125 psig
Head pressure rise = 125-100 = 25 psi
Minimum pressure = 40 psig
Pressure drop through condenser = 15 psi
Combined pressure drop = 15+4 = 19 psi
Pressure drop across valve = 40-19 = 21 psi

60

60
50
40
30
20

14
12
10
8

10

5
2

4
2
0
10

20

30

40

50

60

Head Pressure Rise


Above Opening Point (psi)

1/2 in. V46 - All Range


30
60

Flow (GPM)

27 GPM

50

3/8 in. V46 - All Range

Example: The required flow for a low-range system is


found to be 27 GPM. Condensing pressure
is 125 psig, and the maximum ambient
temperature is estimated at 86F. City water
pressure is 40 psig and the manufacturers
table gives a pressure drop through the
condenser and the accompanying piping
and valves at 15 psi. Drop through the
installed piping is approximately 4 psi.
Step 1:

40

16

Flow (GPM)

4. Select the proper valve size from the V46


flowcharts by locating a point on a chart that will
satisfy the flow, the head pressure rise above
opening point, and the pressure drop across the
valve.

30

Head Pressure Rise


Above Opening Point (psi)

d. Subtract the total condenser, piping, and static


head (if applicable) pressure drop from the
available water pressure found in 3a. This is
the available pressure drop across the valve.

Step 3:

20

Pressure Drop Across Valve (psi)

From the same table, read the operating head


pressure corresponding to the selected
condensing temperature.

Pressure Drop Across Valve (psi)

c.

V46 Flowcharts

25

50

20

40
30

15

20

10

10

5
2

0
10

20

30

40

50

60

Pressure Drop Across Valve (psi)

b. To determine the valve opening point, add


about 7 psig (48 kPa) to the closing point.

Head Pressure Rise


Above Opening Point (psi)

Using a flow of 27 GPM, a head pressure rise of


25 psi, and a pressure drop across the valve of 21 psi,
the only valve that satisfies all three criteria is a
1-1/4 in. valve. See the 1-1/4 in. V46 - All Range chart
on the next page.
V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

50

35

40

30

30

25

20

20

10
5

15
10

5
0
30

40

50

60

60
50

10
5
2

40
30
20
10
0
10

Head Pressure Rise


Above Opening Point (psi)

40
30

10
5
2

20
10
0
40

50

60

120
100

20
80
10

60

40

2
20
0
10

Example

Flow (GPM)

60
50

20

40
10
5
2

20
10
0
20

30

40

Head Pressure Rise


Above Opening Point (psi)

30

40

50

60

50

60

2 in. V46 - Low Range


180
60
50
40
30
20

160
140

Flow (GPM)

60
50
40
30

Pressure Drop Across Valve (psi)

1- 1/4 in. V46 - All Range

10

20

Head Pressure Rise


Above Opening Point (psi)

80

30

60

60
50
40
30

Head Pressure Rise


Above Opening Point (psi)

70

50

140

Flow (GPM)

Flow (GPM)

50

Pressure Drop Across Valve (psi)

60
50
40
30
20

30

40

2 in. V46 - High Range

1 in. V46 - All Range

20

30

Head Pressure Rise


Above Opening Point (psi)

60

10

20

Pressure Drop Across Valve (psi)

20

70

120
100
80

10
5
2

60
40
20
0
10

20

30

40

50

Head Pressure Rise


Above Opening Point (psi)

4 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

60

Pressure Drop Across Valve (psi)

10

60
50
40
30
20

80

Pressure Drop Across Valve (psi)

40

1-1/2 in. V46 - All Range


90

Flow (GPM)

Flow (GPM)

60

Pressure Drop Across Valve (psi)

3/4 in. V46 - All Range


45

150

50
40
30
20

100

10
5
2

50
0
10

20

30

40

50

60

Pressure Drop Across Valve (psi)

60

250

60
50

200

Flow (GPM)

Flow (GPM)

200

2-1/2 in. V46 - Low Range

Pressure Drop Across Valve (psi)

2-1/2 in. V46 - High Range


250

40
30

150

20

100

10
5
2

50
0
10

Head Pressure Rise


Above Opening Point (psi)

20

30

40

50

60

Head Pressure Rise


Above Opening Point (psi)

D imensions
(D)

(A)
(F)

(C)

(E)
(B)

(G)

Figure 4: Threaded Type Valves

Table 1: Commercial Service V46 Threaded Connection Dimensions


Dimensions in Inches
Valve Size

3/8 in.

2-5/8

6-3/4

3-1/8

1-1/2

1-1/4

13/32

3-7/32

1/2 in.

3-1/8 (3-1/4)*

7-13/32

3-3/8

1-27/32

1-1/2

13/32

3-5/8

3/4 in.

3-3/8 (3-5/8)*

7-7/8

3-7/8

2-1/32

1-3/4

13/32

3-21/32

1 in.

4-1/2 (4-7/8)*

10-3/4

5-1/2

2-25/32

1/2

4-3/4

1-1/4 in.

4-7/8

11-1/8

5-3/4

2-5/8

2-3/8

1/2

4-29/32

*Note: Values in parenthesis are for maritime valves. All other dimensions remain the same.

V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

(A)

(E)
(G)

(D)

(H)

(C)

(F)

(B)

(I)

Figure 5: Flange Type Valves

Table 2: Commercial Service: V46 Flange Connection Dimensions


Dimensions in Inches
Valve Size

1-1/2 in.

5-5/16

11-1/8

5-3/4

9/16

1-7/8

2-5/8

1/2

4-29/32

2 in.

6-5/8

13

6-15/32

5/8

2-1/4

3-1/2

1/2

6-1/8

2-1/2 in.

6-3/4

13-1/2

6-3/8

3/4

2-23/32

3-1/2

1-1/32

6-3/32

Flange Specifications
Valve Size

No. of Holes

Hole Size

Bolt Circle

1-1/2 in.

5/8

3-7/8

2 in.

3/4

4-3/4

2-1/2 in.

3/4

5-1/2

Table 3: Maritime Service: ASME Flange Connection Dimensions


Dimensions
Valve Size

1-1/2 in.

5-5/16

10-1/2

5-5/8

9/16

1-7/8

2-5/8

1/2

2 in.

6-3/8

13-1/8

6-1/2

1/2

2-3/4

3-1/2

5/8

2-1/2 in.

6-3/4

13-1/8

6-1/2

11/16

2-3/4

3-1/2

5/8

Maritime Service: ASME Flange Specifications


Valve Size

No. of Holes

Hole Size

Bolt Circle

1-1/2 in.

5/8

3-7/8

2 in.

3/4

4-3/4

2-1/2 in.

3/4

5-1/2

6 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

Table 4: Navy BuShips Service: Navy Flange Connection Dimensions


Dimensions in Inches
Valve Size

3/4 in.

4-3/16

1 in

5-5/16

7-3/4

7/16

3-13/16

1-1/8

2-1/32

1/2

3-5/16

4-1/2

1/2

4-1/4

1-1/4

2-5/8

1/2

1-1/4 in.

5-5/16

9-11/32

4-11/16

1/2

4-1/2

1-5/8

2-5/8

1/2

4-5/32

1-1/2 in.

5-5/16

10-7/32

5-3/4

1/2

5-1/16

1-7/8

2-5/8

1/2

2 in.

6-3/8

14-1/8

6-13/32

1/2

5-9/16

2-3/4

3-1/2

7/16

7-9/32

2-1/2 in.

6-3/8

14-5/16

6-1/2

1/2

6-1/8

2-3/4

3-1/2

5/8

7-3/16

Navy Flange Specifications


Valve Size

No. of Holes

Hole Size

Bolt Circle

3/4 in.

9/16

2-11/16

1 in

9/16

3-1/8

1-1/4 in.

9/16

3-3/8

1-1/2 in.

9/16

3-15/16

2 in.

9/16

4-7/16

2-1/2 in.

9/16

M ounting
!

A djustment

CAUTION: Equipment Damage Hazard.


To prevent damage to the
capillary, avoid sharp bends or
kinks in the capillary. Coil and
secure excess capillary at the
valve end to avoid tube breakage
due to vibration. Because
harmonic vibration can also break
the tube, some slack must be left
in the capillary. Do not permit the
tubing to rub against metal
surfaces where friction can
damage the capillary.

Flush water lines to clear any foreign matter that may


interfere with valve operation. Mount valves vertically
on the inlet side of the condenser with spring housing
up. If it is necessary to keep the condenser flooded
with coolant, the valve can be mounted on the outlet
side. When mounting the valve in a position other than
vertical, follow the instructions of the equipment in
which the valve will be installed. Make refrigerant head
pressure connection to bellows. If additional capillary
tubing is required, use 1/4 in. O.D. tubing or larger.

Valves may be adjusted with standard service valve


wrenches or screwdrivers, see Table 5. All range
valve settings can be changed quickly from low-range
refrigerants such as R134 to high-range refrigerants
such as R22 or vice versa. To raise the valve opening
point, turn the adjusting screw, located at the top of
range spring housing, counterclockwise. See Figure 8.
Turn the adjusting screw clockwise to lower the
opening point. Exact settings can be made using a
pressure gauge in the refrigerant line to determine the
throttling point. Put the system under normal operating
load and adjust to the desired operating pressure. See
Table 14 for pressure range specifications.

Table 5: Range Adjustment Screw


Valve Size (in.)

Range Adjusting Screw

3/8, 1/2, 3/4

1/4 in. square head adjusting screw with


a screwdriver slot

1, 1-1/4, 1-1/2

5/16 in. square head adjusting screw

2, 2-1/2

1/2 in. square head adjusting screw and


a slotted cam

If the compressor operates in high ambient


temperatures, head pressures may remain high
enough during off cycles to prevent the valve from
closing completely. In such instances, the opening
point of the valve should be raised just enough to
cause the valve to close during compressor standby
periods. This will also raise the throttling point.

V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

M anual Flushing
To clear any sediment that might accumulate, valves
may be manually flushed. Insert screwdrivers under
both sides of the valve spring guide and lift upwards to
flush the valve. See Figure 6. Manual flushing does
not affect valve adjustment.

allowing a single valve to be used for


either low or high range refrigerants.
c.

Is a standard open high, or reverse action


close high valve required? See Table 7: Type
Number Selection Matrix.

d. Is a commercial, maritime, or Navy service


valve needed? Maritime and Navy valves
have bronze bodies and monel internal parts.

Range
Spring
Valve Spring
Guide

Insert screwdrivers
underneath the valve
spring guide.

Top
Retainer

3. Companion flange kit by part number, if required.


See section below and Table 6: Companion
Flange Kits.
4. Mounting bracket (3/8 in. and 1/2 in. valve sizes
only) if required, and its position on valve. See
Table 8: Pressure Connection Styles.

Companion Flanges and Gaskets


Figure 6: Manual Flushing

R epair Data

Kits are available, at additional cost, for 1-1/2, 2, and


2-1/2 in. flange connection (ASME specifications)
valves only. Each flange kit contains two ring gaskets,
two cast iron flanges, eight machine bolts, and eight
hex nuts.

Replacement of the sensing element, internal parts,


and the rubber diaphragm can be made. For a
replacement valve or replacement parts kit, contact the
nearest Johnson Controls/PENN distributor. For
replacement part kit numbers, refer to Tables 9
through 13. For replacement kit instructions and
details refer to the following bulletins: V46, V47, V48,
and V49 Sensing Element Replacement and V46, V47,
246, and 247 Repair Parts and Service Instructions.

Ring Gasket for


1-1/2, 2, and
2-1/2 in. Kits (2)

Machine
Bolt (8)

Hex Nut (8)

O rdering Information
When ordering water valves, specify the following:

Cast Iron
Flange (2)

Figure 7: Flange Kit

Table 6: Companion Flange Kits

1. Complete product number.

Kit Number

Water Valve Size

2. If product number is not known, answer the


following questions and select a valve using
Tables 9 through 13.

KIT 14A-612
KIT 14A-613
KIT 14A-614

1-1/2 in.
2 in.
2-1/2 in.

a. What is the valve size needed? See Valve


Sizing section.

Product Number Selection

b. What refrigerant will be used in the system?


See Table 14: Pressure Range Specifications.

For applications that call for valves not listed in


Tables 9 through 13, Table 7: Type Number Selection
Matrix can be used to specify a custom valve.

Note:

3/8 in. through 1-1/2 in. valves are


supplied with all range construction,

Example:

To order a direct-acting, commercial valve


with a 1-1/4 in. NPT threaded connection,
specify a V46AE.

8 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

For more information, contact Application Engineering


at (414) 274-5535.

V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

Table 7: Type Number Selection Matrix


V46

Open on Rise, Commercial

Open on Rise, Maritime

Open on Rise, Navy

Open on Rise, Commercial Low Flow

Open on Rise, Commercial with


High Pressure Bellows

Open on Rise, Maritime with


High Pressure Bellows

Open on Rise, Navy with


High Pressure Bellows

Open on Rise, Commercial Low Flow


No-Repair

Open on Fall, Commercial

Open on Fall, Maritime

Open on Fall, Commercial Low Flow with


High Pressure Bellows

Table 8: Pressure Connection Styles


Commercial Service: Non-corrosive Refrigerant
Valve

Style No.

Description

45

30 in. (762 mm) copper capillary


with 1/4 in. flare nut and valve
depressor

1-1/2 in. and

5*

1/4 in male flare fitting

Smaller

34*

30 in. (762 mm) copper capillary


with 1/4 in. section for sweat or
flare connection

2 in. and
2-1/2 in.

1/4 in. male flare fitting

Commercial Service: Ammonia


1/2 in. to
2-1/2 in.

15

1/4 in. female NPT

Navy and Marine Service


All Sizes

34

30 in. (762 mm) copper capillary


with 1/4 in. section for sweat or
flare connection

3/8 in. NPT Threaded

1/2 in. NPT Threaded

3/4 in. NPT Threaded

1 in. NPT Threaded

1-1/4 in. NPT Threaded

1-1/2 in. NPT Threaded

9/1618 Threaded

Capillary Tubing Length

3/8 in. Sweat

1/2 in. Sweat

Standard length is 30 in. on valves 1-1/2 in. and


smaller. Optional 48 in. (1219 mm) capillary can be
furnished at additional cost, when specified.

3/4 in. Sweat

1 in. Sweat

1-1/4 in. Sweat

3/4 in. Flange

1 in. Flange

1-1/4 in. Flange

1-1/2 in. Flange

2 in. Flange

2-1/2 in. Flange

*Optional, quantity orders only.

O ptions

Mounting Bracket
A mounting bracket as illustrated in Figure 8, is
available on 3/8 in. and 1/2 in. valves only when
specified. Desired bracket position must also be
specified.
Other styles of brackets on 3/8 in. and 1/2 in. valves
available on quantity orders. For more information,
contact Application Engineering at (414) 274-5535.

10 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

Range Adjusting Screw


(Turn counterclockwise
to raise operation
setpoint.)

Bracket Shown
in Position (1)

HIGHER

INLET
C

9/32 Diameter
Holes (2)
Range Adjusting
Screw
1
Four mounting bracket
positions (1-4) are available.

Dimensions: in. (mm)


Valve Size

3/8

2 (51)

1.25 (32)

1.38 (35)

1/2

2 (52)

1.85 (47)

1.52 (39)

Figure 8: Mounting Bracket for 3/8 in.


and 1/2 in. Valves

V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

11

Table 9: Direct-Acting Commercial Type - Non-corrosive Refrigerants

*
**

Product

Size (in.)

Inlet and
Outlet

Service

Element Shipping
Style
Weight
lb (kg)

Seat Repair
Kit

Replacement Power
Element

V46AA-1

3/8 NPT

Threaded

All Range

45

2.3 (1.0)

STT14A-600R

SEP91A-600R and
SEC37A-601R*

V46DA-2

3/8 NPT

Threaded

Extended
All Range**

45

2.3 (1.0)

STT14A-603R

SEP91A-600R and
SEC37A-601R*

V46AB-1

1/2 NPT

Threaded

All Range

45

3.3 (1.5)

STT15A-602R

SEP91A-602R and
SEC37A-602R*

V46AC-1

3/4 NPT

Threaded

All Range

45

4.3 (2.0)

STT16A-601R

SEP91A-601R and
SEC37A-602R*

V46AD-1

1 NPT

Threaded

All Range

45

9.3 (4.0)

STT17A-609R

SEP91A-603R and
SEC37A-600R*

V46AE-1

1-1/4 NPT

Threaded

All Range

45

10.0 (4.5)

STT17A-610R

SEP91A-603R and
SEC37A-600R*

V46AR-1

1-1/2 NPT

4 Hole
ASME Flange

All Range

45

13.1 (6.0)

STT17A-610R

SEP91A-603R and
SEC37A-600R*

V46AS-1

4 Hole
ASME Flange

Low Range

25.5 (11.6)

STT18A-600R

SEP81A-602R

V46AS-2

4 Hole
ASME Flange

High Range

25.5 (11.6)

STT18A-600R

SEP81A-601R

V46AT-1

2-1/2

4 Hole
ASME Flange

Low Range

29.5 (11.6)

STT18A-601R

SEP81A-602R

V46AT-2

2-1/2

4 Hole
ASME Flange

High Range

29.5 (11.6)

STT18A-601R

SEP81A-601R

Non-stock item, built to order.


Replacement element supplied with 1/4 in. SAE connector. Order SEC37A capillary kit with flare nuts separately, if needed.
Use only on valves specified.
Maximum opening point of 70 to 300 psi (483 to 2068 kPa), maximum permissible refrigerant pressure of 440 psi (3034 kPa).

12 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

Table 10: Commercial Type - Ammonia

Product

Size (in.)

Inlet and
Outlet

Service

Element Shipping
Style
Weight
lb (kg)

V46AB-11

1/2 NPT

Threaded

Ammonia

15

V46AC-8

3/4 NPT

Threaded

Ammonia

15

Seat Repair
Kit

Replacement Power
Element

3.2 (1.5)

STT15A-602R

SEP70A-603R

4.2 (1.9)

STT16A-601R

SEP70A-601R

V46AD-4

1 NPT

Threaded

Ammonia

15

7.7 (3.5)

STT17A-609R

SEP70A-604R

V46AE-4

1-1/4 NPT

Threaded

Ammonia

15

9.2 (4.2)

STT17A-610R

SEP70A-604R

V46AR-2

1-1/2

4 Hole
ASME Flange

Ammonia

15

12.3 (5.6)

STT17A-610R

SEP70A-604R

V46AS-3

4 Hole
ASME Flange

Ammonia

15

25.5 (11.6)

STT18A-600R

SEP70A-605R

V46AT-3

2-1/2

4 Hole
ASME Flange

Ammonia

15

29.5 (11.6)

STT18A-601R

SEP70A-605R

Non-stock item, built to order.

Table 11: Reverse Acting Commercial Type - Non-corrosive Refrigerants

Product

Size (in.)

Inlet and
Outlet

Service

Element Shipping
Style
Weight
lb (kg)

Seat Repair
Kit

Replacement Power
Element

V46NA-1

3/8 NPT

Threaded

All Range

45

2.3 (1.0)

STT14A-600R

SEP91A-600R and
SEC37A-601R*

V46NB-1

1/2 NPT

Threaded

All Range

45

3.6 (1.6)

STT15A-602R

SEP91A-602R and
SEC37A-602R*

V46NB-2

1/2 NPT

Threaded

Low Range

45

3.6 (1.6)

STT15A-602R

SEP91A-602R and
SEC37A-602R*

V46NC-1

3/4 NPT

Threaded

All Range

45

4.5 (2.0)

STT16A-601R

SEP91A-601R and
SEC37A-602R*

V46NC-2

3/4 NPT

Threaded

Low Range

45

4.5 (2.0)

STT16A-601R

SEP91A-601R and
SEC37A-602R*

V46ND-1

1 NPT

Threaded

All Range

45

7.5 (3.4)

STT17A-609R

SEP91A-603R and
SEC37A-600R*

V46ND-2

1 NPT

Threaded

Low Range

45

7.5 (3.4)

STT17A-609R

SEP91A-603R and
SEC37A-600R*

V46NE-1

1-1/4 NPT

Threaded

All Range

45

8.8 (4.0)

STT17A-610R

SEP91A-603R and
SEC37A-600R*

V46NE-2

1-1/4 NPT

Threaded

Low Range

45

8.8 (4.0)

STT17A-610R

SEP91A-603R and
SEC37A-600R*

Non-stock item, built to order.


Maximum bellows pressure is 320 psig (2206 kPa). Replacement element supplied with 1/4 in. SAE connector. Order SEC37A
capillary kit with flare nuts separately, if needed. Use only on valves specified.

V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

13

Table 12: Maritime Type - Non-corrosive Refrigerants

Product

Size (in.)

Inlet and
Outlet

Service

Element Shipping
Style
Weight
lb (kg)

Seat Repair
Kit

Replacement Power
Element

V46BA-2

3/8 NPT

Threaded

All Range

34

2.3 (1.0)

STT14A-610R

SEP13A-602R

V46BB-2

1/2 NPT

Threaded

All Range

34

3.3 (1.5)

STT15A-603R

SEP13A-600R

V46BC-2

3/4 NPT

Threaded

V46BD-2

1 NPT

Threaded

All Range

34

4.3 (2.0)

STT17A-613R

SEP13A-603R

All Range

34

9.5 (4.3)

STT17A-611R

SEP50A-600R

V46BE-2

1-1/4 NPT

Threaded

All Range

34

10.3 (4.7)

STT17A-612R

SEP50A-600R

V46BS-4

4 Hole
ASME Flange

High Range

34

25.5 (11.6)

STT18A-602R

SEP50A-601R

V46BT-4

2-1/2

4 Hole
ASME Flange

High Range

34

29.5 (13.4)

STT18A-602R

SEP50A-601R

Element Shipping
Style
Weight
lb (kg)

Seat Repair
Kit

Replacement Power
Element

Non-stock item, built to order.

Table 13: Navy Type - Non-corrosive Refrigerants

Product

Size (in.)

Inlet and
Outlet

Service

V46CJ-2

1/2

Sweat
Connector

All Range

34

3.6 (1.6)

STT15A-603R

SEP13A-600R

V46CN-2

3/4

4 Hole
Navy Flange

All Range

34

7.1 (3.2)

STT17A-613R

SEP13A-603R

V46CP-2

4 Hole
Navy Flange

All Range

34

12.0 (5.4)

STT17A-611R

SEP50A-600R

V46CQ-2

1-1/4

4 Hole
Navy Flange

All Range

34

10.3 (4.7)

STT17A-612R

SEP50A-600R

V46BR-2

1-1/2

4 Hole
ASME Flange

All Range

34

13.5 (6.1)

STT17A-612R

SEP50A-600R

V46CR-2

1-1/2

4 Hole
Navy Flange

All Range

34

13.8 (6.3)

STT17A-612R

SEP50A-600R

V46BS-3

4 Hole
ASME Flange

Low Range

34

25.5 (11.6)

STT18A-602R

SEP50A-601R

V46CS-3

4 Hole
Navy Flange

Low Range

34

24.4 (11.1)

STT18A-602R

SEP50A-601R

V46CS-4

4 Hole
Navy Flange

Low Range

34

24.4 (11.1)

STT18A-602R

SEP50A-601R

V46BT-3

2-1/2

4 Hole
ASME Flange

Low Range

34

29.5 (13.4)

STT18A-602R

SEP50A-601R

V46CT-3

2-1/2

4 Hole
Navy Flange

Low Range

34

25.5 (11.6)

STT18A-602R

SEP50A-601R

V46CT-4

2-1/2

4 Hole
Navy Flange

High Range

34

25.5 (11.6)

STT18A-602R

SEP50A-601R

Non-stock item, built to order.

14 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

Table 14: Pressure Range Specifications


Refrigerant

Maximum Opening
Point psig (kPa)*

Modulation Start
Point
psig (kPa)*

Maximum Permissible Pressure psig (kPa)

V46A, B, C, D

V46N

Water

Refrigerant

All Range
R12, R22,
R134a,
R502, R404a,
R507

70 to 260
(483 to 1793)

90 to 280 (621 to 1931)


40 to 100 (276 to 690)**

150 (1034)

320 (2206)

All Range
with High
Overpressure

70 to 260
(483 to 1793)

___________

150 (1034)

370 (2551)

3/8 in.
Extended
All Range

70 to 300
___________

150 (1034)

440 (3034)

(483 to 2068)

2 and 2-1/2 in.


Low Range

70 to 170
(483 to 1172)

100 to 200
(690 to 1379)

150 (1034)

230 (1586)

2 and 2-1/2 in.


High Range
R22, R502,
R404a, R507

160 to 260
(1103 to 1793)

180 to 280
(1241 to 1931)

150 (1034)

320 (2206)

Ammonia
R717

100 to 200
(690 to 1379)

130 to 230
(896 to 1586)

150 (1034)

320 (2206)

R12, R134a

*
**

V46A, B, C direct acting valve ranges indicate the valve opening point,
V46N reverse acting valve ranges indicates the modulation start point.
For heat pump applications (3/8 in. through 1-1/2 in. sizes only).

V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

15

Notes

16 V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

S pecifications
Product
Body Material

V46 Series Pressure Actuated Valve


Commercial:

3/8, 1/2, or 3/4 in. Sizes Have Cast Brass Bodies, Other Commercial
Types Have Cast Iron Bodies with Rust Resisting Finish

Navy and Maritime: Cast Naval Bronze


Extension Sleeve, Disc,
Stud, Disc Holder Material
Valve Seat Material

Commercial:

Brass; Monel is Available at Additional Cost

Navy and Maritime: Monel


Commercial:

Aluminum Bronze; Monel is Available at Additional Cost

Navy and Maritime: Monel


Valve Disc

Buna-N

Diaphragm

Nylon Reinforced Buna-N

Water Supply Pressure


Water Supply Temperature
Sensing Element

150 psig (1034 kPa) Maximum


170F (77C) Maximum
Non-corrosive Refrigerants:

Brass and Phosphor Bronze Bellows in Brass Cup

Navy and Maritime:

Monel Bellows in Brass Cup

2 and 2-1/2 in.


High Range Service:

Monel Bellows in Brass Cup

Ammonia Service:

Stainless Steel Bellows in Brass Cup

Pressure Range

See Table 14: Pressure Range Specifications.

Shipping Weight

See Tables 9-13.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Printed in U.S.A.

V46 Series Pressure-Actuated Water-Regulating Valves Product/Technical Bulletin

17

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900156
hx67x3s

1900156

9thcc:na

Rev:
08/23/01
logo:

Hx-67x3 Series

left ft:

Outdoor Relative Humidity Transmitter

right ft:
standard
Sect# = 0
seQ# = 1

outdoor_rh_200K.tif
The RH transmitters provide excellent
reliability, long-term stability, and fast
accurate response to changes in humidity.
Certain models come equipped with a
temperature transmitter.
The humidity sensor is impervious to dust
and most chemicals and is not damaged by
condensation. The weather shield protects
the sensors from solar radiation and
precipitation without affecting performance.
The multiple discs have a unique profile that
permits easy passage of air. The disc
material is especially formulated for high
reflectivity, low thermal conductivity and
maximum weather resistance. This rugged
enclosure will assure a long life, even under
extreme weather conditions.

Description
Johnson Controls Hx-67x3 Series offers
a full line of outdoor relative humidity
(RH) transmitters for measuring and
transmitting RH levels from 0 to 100% .

The sensor and shield function as one unit


for optimal performance. The RH
transmitter can easily be mounted on a roof,
pole, or side of a building utilizing its already
assembled mounting bracket. It requires no
routine maintenance or recalibration.

Features
0 to 100% RH offers a full range of accurate RH
measurement
rugged shield construction protects sensors
from solar radiation and precipitation without
affecting performance
multiplate shield design allows for maximum
airflow for precise RH and temperature readings
excellent long-term stability provides accurate
RH measurement over long periods of time
without degeneration
no routine maintenance or calibration saves on
cost
two wire loop powered connection 4 to 20 mA or
four wire 0 to 10 VDC looped power-output is
easy to install
polymer thin film sensor is not affected by dust,
water vapor, harsh environments or most
chemicals
negligible temperature coefficient means that
temperature changes are immaterial to accurate
RH measurement
three-year warranty

Applications
Specifications
HE-6703, HT-6703, HE-67P3, and HT-67P3 Outdoor Humidity Transmitters

Relative
Humidity

Analog Output HE-67x3: 0 to 10 VDC and 0 to 1 VDC for 0 to 100% RH


HT-67x3: 4 to 20 mA (DC) for 0 to 100% RH
Measuring Range 10 to 90% RH
Accuracy at 68 F (20 C) 3% RH
Temperature Dependance <1.5% RH from 14 to 140F (10 to 60C)
Operating Temperature Range -4 to 140F (-20 to 60C)

Temperature(for HE-67P3
and HT-67P3 models only)

Output Resolution 0.1% RH


Sensor Type Platinum 1000, IEC751, Class B
Analog Output

HE-67P3: 0 to 10 VDC for -40 to 140F (40 to 60C)


HT-67P3: 4 to 20 mA (DC) for -40 to 140F (40 to 60C)

Measuring Range 14 to 140F (-10 to 60C)


Operating Temperature Range -40 to 140F (-40 to 60C)
Accuracy at 77 F (25 C) 0.55F (0.3C)
Linearity Better than 0.1C
Temperature Dependance 0.01C/C
Output Resolution 0.1C

Stability

2% RH over 2 years

Storage Temperature Range

-40 to 140F (-40 to 60C)

Humidity Range

0 to 100% RH (Non-condensing)

Power Requirements

HE-67x3: 20 to 30 VAC, or 18 to 30 VDC, Class 2


HT-67x3: 18 to 28 VDC, Class 2

Current Consumption

HE-67x3: 10 mA with DC Supply and 23 mA with AC Supply


HT-67x3: 27 mA (DC) Maximum Per Output

Maximum Output

HE-67x3: 13 VDC
HT-67x3: 27 mA (DC) per Output

Load Resistance

HE-67x3: > 20k ohm


HT-67x3: 50 ohms + ((Power Supply Voltage 8)/0.02)

Warm-Up Time

Instantaneous

Housing Material

ABS plastic

Housing Classification

IP65 NEMA 4 Housing

Shipping Weight

4.2 lb (1.9 kg)

Humidity is an important aspect of any climate


control system. The significance of indoor air
quality to our health has become evident. Humans
are best suited to and feel most comfortable at
certain humidities and temperatures; whereas,
excessively high or low humidities or temperatures
cause discomfort. Accurate outdoor humidity
measurement allows the necessary steps to be
taken indoors to ensure a quality building
environment.
The right humidity makes it possible to optimize
energy consumption. In energy management
projects with hundreds of setpoints, it is normal to
have only one outdoor humidity sensor. If that
sensor is not accurate, then energy costs may rise,
and building comfort may suffer. The maintenance
free, accurate, year after year service of our
transmitters will keep energy costs low and building
comfort high. Sensors are compatible with most
energy management systems.

To Order
Specify the code number in the following selection
chart.

Selection Chart
Code Number

Description

Outdoor RH Transmitter 10 VDC


Output
Outdoor RH Transmitter, 4 to
HT-6703-0N0GO
20 mADC Output
HE-6703-0N0GO

Outdoor RH Transmitter with


Temperature Sensor, 10 VDC Output
Outdoor RH Transmitter with
HT-67P3-0N0GO Temperature Sensor, 4 to 20 mADC
Output
HE-67P3-0N0GO

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/1

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900121
h367xxs_tri

1900121

9thcc:na

Rev:
021501
logo:

HE-67xx Series

left ft:

TRUERH Humidity Element with Temperature Sensor


hc67x3.tif

Johnson Controls designed the HE-6700


Series humidity transmitter with temperature
sensor to use with most controllers. It works
directly with the VMA1200 and VMA1400
Series controllers. An additional thin-film
nickel or thin-film platinum temperature
sensor adapts the unit for zone enthalpy
control applications. TrueRH products feature
patented circuitry and calibration
improvements.

pic pending

Features
meets National Institute of Standards and
Technology (NIST) traceable calibration
standards for calibration testing, verifying,
and auditing

TrueRH Series HE-67xx

Description
The TrueRH Series HE-67xx humidity
transmitter with temperature sensor offers
dependable technology, ease of installation,
and application flexibility in an attractively
styled wall mount package. The patented
All-Polymer humidity sensor construction
improves resistance to chemical corrosion.
The element measures humidity within either
2% or 3% accuracy, and generates a
voltage signal proportional to 0 to 100%
Relative Humidity (RH).

time response improvement enhances


local temperature control, increases
employee comfort, and reduces energy
consumption
controller configuration switch displays the
controllers current operating mode

he67xxSelection.eps

Selection Chart

67

Humidity
Sensing

0
Humidity
Sensor
Accuracy
2 = 2%
3 = 3%

Temperature Sensor Type


0 = None
N = 1000 ohm Thin-film Nickel
P = 1000 ohm Thin-film Platinum

0
Package
Color

Indication Type
N = None
B = Liquid Bulb
Thermometer

0 = White

Setpoint Adjustment
and Scale Type
0 = None
1 = Single, Temperature,
Warmer/Cooler
2 = Single, Temperature,
Scaled (65-85F/18-29C)

setpoint adjustment (optional) allows the


user to adjust room comfort and to choose
occupancy features that match the
application and controlled
manual override pushbutton (PB) signals
the controller that the space is occupied in
order to override time-of-day setback
globally scaled unit includes setpoint and
bulb indicator (both optional) with
Fahrenheit and Celsius ranges, 65 to 85F
(19 to 29C)
universal mounting provided: U.S. wallbox
and surface mounting base and all
installation hardware included

To Order
To order a sensor, accessory, or replace an
existing product, contact the nearest Johnson
Controls representative. Specify a code
number from the selection chart. Not all
possible combinations are available.

Accessories
Code Number

Drywall Clip Mounting Kit


(10 per bag)

ACC-INSL-0 (a)

Wallbox Mounting Pad


(10 per bag)

ACC-INSL-1 (a)

Surface Mounting Pad


(10 per bag)

GRD10A-608

Plastic Guard with Baseplate and


Mounting Ring

T-4000-119

Allen-Head Adjustment Tool


(30 per bag)

TE-67L-600

Farenheit Label Replacement Kit

TE-67L-601

Celsius Label Replacement Kit

TE-67D0-601

Example: To order a nickel sensor with a warmer/cooler temperature setpoint, and a


liquid bulb thermometer, specify Product Code Number HE-67N3-1B00W.
Not all models available.

Description

ACC-DWCLIP-0

TE-67MB-600

Note: All models have the manual override PB and a functioning LED display.

Note:

Mounting Base Kit


(b)

TE-67D0-602 (b)

Door Replacement Kit with


Johnson Controls Logo
Door Replacement Kit without a
Logo

(a) These foam pads will help prevent drafts from


entering the unit through the wall, and make installation easier when mounting on an uneven
surface.
(b) Contains 10 original and 10 new style doors.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
12/02 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

right ft:
standard
Sect# = 0
seQ# = 108

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900121

HE-67xx Series TrueRH Humidity Element with Temperature Sensor (Continued)


te-6700dim.eps
Side View Surface
Mounted Sensor

Front View
Wallbox
Surface
Wall Mount Sensor Height
Mounted
Height

4-3/4
(121)

3-3/16
(81)

1-11/32
(34)
3-3/16
(81)
9/32
(7)

Side View Wallbox Mounted


Sensor with Phone Jack

11/32
(9)

Side View Wallbox Mounted


Sensor withTerminal Block

HE-67xx Dimensions, in. (mm)

Specifications
TrueRH Series HE-67xx Humidity Transmitter with Temperature Sensor
Power Requirements

14 to 30 VDC or 20 to 30 VAC at 50/60 Hz, Class 2

Current Draw

3 mA with no load, 25 mA maximum


Signal 0 to 10 VDC

Humidity
Element
Characteristics
at 77F (25C)

Accuracy

Temperature Coefficient

HE-67x2: 2% RH for 20 to 80% RH at 77F (25C)


4% RH for 10 to 20% and 80 to 90% RH at 77F (25C)
HE-67x3: 3% RH for 20 to 80% RH at 77F (25C)
5% RH for 10 to 20% and 80 to 90% RH at 77F (25C)
-0.1 to 0.05% RH/C at 5C (41F) to
-0.07 to -0.21% RH/C at 65C (149F)

Temperature Sensor 1,000 ohm thin-film nickel


Nickel Sensor

Temperature Coefficient Approximately 3 ohms per F (5.4 ohms per C)


Reference Resistance 1,000 ohms at 70F (21C)
Accuracy 0.34F at 70F (0.18C at 21C)
Temperature Sensor 1,000 ohm thin-film platinum

Platinum Sensor

Temperature Coefficient Approximately 2 ohms per F (3.9 ohms per C)


Reference Resistance 1,000 ohms at 32F (0C)
Accuracy 0.65F at 70F (0.36C at 21C)

Sensor Response Time (for both temperature sensors) One time constant = 8 2 minutes at 10 feet per minute (fpm) airflow rate
Type Single setpoint
Temperature Setpoint(Depending on
option chosen)

Red/blue visual scale (warmer/cooler)


Scale (Range) Graduated 5F scale (65 to 85F)
Graduated 2C scale (19 to 29C)
Resistance Nominal 1.5k ohm range

Electrical Connections

18 to 24 AWG wire for 9-position terminal block

Zone Bus Access

6-pin connector with front access for a laptop with HVAC PRO software, a Palm compatible handheld
device with Variable Air Volume Modular Assembly Balancing Tool software, or a Zone Terminal

Manual Override

Integral momentary PB (DIP switch selectable)

LED Display

Red LED indicates three modes of operation (application and controller dependent)

Ambient Operating Conditions

32 to 131F (0 to 55C)
0 to 100% RH, noncondensing; 85F (29C) maximum dew point

Ambient Storage Conditions

-40 to 140F (-40 to 60C)


0 to 100% RH, noncondensing; 85F (29C) maximum dew point

Mounting Style

Standard base for both surface or standard U.S. wallbox mounting, including hardware

Materials

White plastic case and mounting base

Dimensions (H x W x D)

3.2 x 3.2 x 1.4 in. (81 x 81 x 36 mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
12/02 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900122
he67xxs_ts

1900122

9thcc:na

Rev:
021901
logo:

HE-67xx Series

left ft:

TRUERH Humidity Element with Temperature Sensors


TRUERH

TM

he67xx_ts_wl.tif

True 2% Accuracy

he67xx_ts_dp.tif

HE-67xx-0N00P Duct Probe

HE-67xx-0N0BT Wall Mount

Description

Features

The HE-67xx Series Humidity devices house


both a humidity and a temperature sensor in a
wall or duct-mount style. The humidity sensor
is capable of measuring Relative Humidity
(RH) over the entire range of 0 to 100%, and
its All-Polymer construction provides
improved resistance to chemical corrosion.
The TRUERH product line delivers devices
with RH accuracy of either 2% or 3% RH.
TRUERH humidity elements produce
voltage output signals proportional to
measured humidity for humidity indication.

TRUERH circuitry and calibration


techniques for which patent protection is
pending

Temperature sensors are available in thin-film


nickel, thin-film platinum, and silicon. The
elements are powered with 14 to 30 VDC or
20 to 30 VAC and feature a user-selectable
humidity output of 0 to 10 VDC or 0 to 5 VDC.

user-selectable output voltage range allows


choice of standard voltage outputs for use
with systems in service or new systems

All-Polymer humidity sensor patented


sensing element provides accurate and
reliable humidity sensing
National Institute of Standards and
Technology (NIST) traceable calibration is
tested, verified, and audited per NIST
standards
2% RH accurate model includes a NIST
certificate of conformance documents the
devices tracability and accuracy
humidity and temperature sensors in one
unit eliminates the need for separate
sensors and reduces installation costs

Selection Chart - Wall Mount


Code Number

Description

right ft:
standard
Sect# = 0
seQ# = 1

all-plastic material for duct probe improves


thermal performance and complies with
Underwriters Laboratories Inc. (UL)
flammability ratings for plenum use;
complies with Blue Angel (Germany) and
TCO'95 (Sweden) environmental
regulations

To Order
Contact the nearest Johnson Controls
representative to order a humidity transmitter,
and specify the code number from the
selection chart. Refer to the Accessories table
for the accessories available for the wall
mount humidity element. (There are none for
the duct probe models.)

Selection Chart - Duct Mount


RH
Accuracy

Code Number

Description

2% 3%

RH
Accuracy
2% 3%

HE-67P2-0N00P

Duct probe humidity element with thin-film


platinum temperature sensor

HE-67S2-0N00P

Duct probe humidity element with silicon


temperature sensor

HE-67N2-0N00P

Duct probe humidity element with thin-film


nickel temperature sensor

HE-67P3-0N00P

Duct probe humidity element with thin-film


platinum temperature sensor

Wall mount humidity element with silicon


temperature sensor

HE-67S3-0N00P

Duct probe humidity element with silicon


temperature sensor

Wall mount humidity element with thin-film


nickel temperature sensor

HE-67N3-0N00P

Duct probe humidity element with thin-film


nickel temperature sensor

HE-67P2-0N0BT

Wall mount humidity element with thin-film


platinum temperature sensor

HE-67S2-0N0BT

Wall mount humidity element with silicon


temperature sensor

HE-67N2-0N0BT

Wall mount humidity element with thin-film


nickel temperature sensor

HE-67P3-0N0BT

Wall mount humidity element with thin-film


platinum temperature sensor

HE-67S3-0N0BT (a)
HE-67N3-0N0BT

(a)

(a) Compatible with System 350 Humidity Controls

Accessories
Code Number

Description

GRD10A-608

Plastic Guard with Baseplate and Mounting Ring

T-4000-119

Allen-head Adjustment Tool (30/bag)

TE-1800-9600

Wall Plate Adaptor Kit required for wallbox mounting

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
09/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900122

HE-67xx Series TRUERH Humidity Element with Temperature Sensors (Continued)


he67xx_ts_4p.eps
Specifications
HE-67xx Series TRUERH Humidity Element with Temperature Sensors
2.12
54

Power Requirements

14 to 30 VDC or 20 to 30 VAC at 50/60 Hz, Class 2

Current Draw

3 mA with no load, 25 mA maximum

Acceptable Wire Gauge

16 to 24 AWG (18 AWG recommended)


Signal: 0 to 5 VDC or 0 to 10 VD, 1,000 ohm maximum load

3.12
79

1.81
46

HE-67x2: 2% RH for 20 to 80% RH at 77F (25C)


4% RH for 10 to 20% and 80 to 90% RH at 77F (25C)
Accuracy:
HE-67x3: 3% RH for 20 to 80% RH at 77F (25C)
5% RH for 10 to 20% and 80 to 90% RH at 77F (25C)

Humidity Element
at 77F (25C)

Temperature Coefficient:
Response Time:

Wall Mount Humidity Element


Dimensions, in. (mm)

Within 5% RH of actual in 15 minutes for 10 to 30%, 30 to 90%,


and 40 to 90% RH

Accuracy: 0.34F (0.18C) at 70F (21C)


Thin-film Nickel Reference Resistance: 1000 ohms at 70F (21C)
Resistance Change: Approximately 3 ohms/F (5 ohms/C)

he67xx_ts_5p.eps

Accuracy: 1F (0.6C) at 70F (21C)


Silicon Reference Resistance: 1035 ohms at 77F (25C)
Resistance Change: Approximately 4 ohms/F (8 ohms/C)

Temperature
Sensors

3.28
83

0.1 to 0.05% RH/C at 5C (41F) to


-0.07 to -0.21% RH/C at 65C (149F)

Accuracy: 0.65F at 70F (0.36C at 21C)


Thin-film Platinum Reference Resistance: 1000 ohms at 32F (0C)
Resistance Change: Approximately 2 ohms/F (4 ohms/C)

3.25
83
2.02
51

6.25
159

Electrical Connections

3-position and 2-position screw terminal blocks

Ambient Operating Conditions

32 to 140F (0 to 60C)
0 to 100% RH, 85F (29.4C) maximum dew point

Survival Operating Conditions

-20 to 140F (-29 to 60C)


0 to 100% RH, 85F (29.4C) maximum dew point

Ambient Storage Conditions

-40 to 140F (-40 to 60C)


0 to 100% RH, 85F (29.4C) maximum dew point
Duct Probe: White plastic cover with dark gray plastic housing and probe

Wall Mount (H x W x D): 1.81 x 2.12 x 3.12 in. (46 x 54 x 79 mm)


Dimensions

Diameter
0.98
25

Wall Mount: Beige plastic cover with metal base and metal foil face plates

Materials

Agency Compliance

Duct Probe (H x W x D):

3.28 x 3.25 x 8.27 in. (83 x 83 x 210 mm)


Probe (L x D): 6.25 x 0.98 in. (159 x 25 mm)

Duct Probe Material: 94-5V flammability rated per UL 94

Duct Probe Humidity Element


Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
09/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

Product Bulletin
Issue Date

11/01/01

PRODUCT BULLETIN

Hx-67x3 Series Outdoor Relative Humidity Transmitter


Johnson Controls Hx-67x3 Series offers a full line of
outdoor Relative Humidity (RH) transmitters for
measuring and transmitting RH levels from 0 to 100%.
The RH transmitters provide excellent reliability,
long-term stability, and fast, accurate response to
changes in humidity. Certain models come equipped
with a temperature transmitter.
The humidity sensor is impervious to dust and most
chemicals, and it is unaffected by condensation. The
unique weather shield protects the sensors from solar
radiation and precipitation without affecting
performance. The multiple discs have a unique profile
that permits easy passage of air. The disc material is
especially formulated for high reflectivity, low thermal
conductivity, and maximum weather resistance. This
rugged enclosure will ensure a long life, even under
extreme weather conditions.
The sensor and shield function as one unit for optimal
performance. The RH transmitter can be easily
mounted on a roof, pole, or side of a building utilizing
its preassembled mounting bracket. It requires no
routine maintenance or recalibration.

Figure 1: Outdoor Relative Humidity Transmitter

Features and Benefits

0 to 100% RH Measurement

Offers a full range of accurate RH


measurement

Rugged Shield

Protects sensors from solar radiation and


precipitation without affecting performance
while multiple plates allow for maximum
airflow to generate precise measurements

Construction with
Multiple-plate Design

No Routine Maintenance or

Saves on cost

Calibration

Two-wire Current Loop or

Gives a variety of output and power types

Voltage Operation

Polymer, Thin-film Sensor


with Excellent Long-term
Stability

Negligible Temperature
Coefficient

Accurate RH Measurement
2001 Johnson Controls, Inc.
Code No. LIT-120181

Omits inaccuracies due to dust, water vapor,


harsh environments, and most chemicals
Generates accurate RH measurements
regardless of changes in temperature
Saves on building energy costs
1
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Product Overview
The outdoor RH transmitters incorporate an
advanced-capacitive, thin-film humidity sensor
designed for demanding humidity measurement
applications where high accuracy is important. The
thin polymer film either absorbs or releases water
vapor as the relative humidity of the ambient air rises
or drops. The dielectric properties of the polymer film
depend on the amount of water contained in it: as
the relative humidity changes, the dielectric
properties of the film change, so the capacitance of
the sensor changes. The electronics of the
instrument measure the capacitance of the sensor
and convert it into a humidity reading. The
repeatability, stability, and performance of the
sensors have been proven in many industrial control
processes under extremely harsh conditions.
The shield provides a rugged, weatherproof
enclosure for the transmitter while maintaining
accurate performance. The multiple-plate design
allows for maximum airflow for precise
measurements. The disc material is especially
formulated for high reflectivity, low thermal
conductivity, and maximum weather resistance. This
enclosure will ensure a long life, even under extreme
weather conditions. Additionally, each unit comes
with a 3-year warranty.
Why Measure Relative Humidity?
Humidity is an important aspect of any climate
control system. The significance of indoor air quality
to our health has become evident. Humans are best
suited to and feel most comfortable within a fairly
narrow range of humidity and temperature, whereas
extremes, high or low, cause discomfort.
Accurate outdoor humidity measurement allows the
necessary steps to be taken indoors to ensure a
quality air environment.

Energy Savings
The right humidity level optimizes energy consumption.
In energy management projects with hundreds of
setpoints, it is normal to have only one outdoor humidity
sensor. If that sensor is not accurate, energy costs may
rise, and the building occupants comfort may suffer. The
maintenance-free, accurate, long-lasting performance of
these transmitters will keep energy costs low and
building comfort levels high. These transmitters are
compatible with most energy management systems.
In an economizer application, the enthalpy switchover
cycle uses the outdoor RH reading. It chooses whether
the mixed air system should be using outdoor air for free
cooling, return air by measuring the total heat content, or
enthalpy of each air stream. Thus this application
maximizes energy efficiency within the system.

Optional Features
Temperature Sensors
Models HE-67P3 and HT-67P3 come with a temperature
sensor. Enclosed within the weather shield, these
temperature sensors will give accurate outdoor
measurements in the worst weather conditions. The
sensors measure a wide temperature range from 14 to
140F (-10 to 60C) with a 0.55F (0.3C) accuracy at
77F (25C). They accurately convert the temperature
reading to a corresponding 4 to 20 mA output or 0 to
10 VDC output.

Repair and Replacement


To order a replacement, refer to the Ordering
Information section.

Ordering Information
Contact the nearest Johnson Controls representative to
order a RH transmitter, and specify the desired product
code number from Table 1.

Table 1: Selection Chart


Product Code Number

Description

HE-6703-0N0GO

Outdoor RH Transmitter 0 to 10 VDC Output

HT-6703-0N0GO

Outdoor RH Transmitter, 4 to 20 mA (DC) Output

HE-67P3-0N0GO

Outdoor RH and Temperature Transmitters, 0 to 10 VDC Outputs

HT-67P3-0N0GO

Outdoor RH and Temperature Transmitters, 4 to 20 mA (DC) Outputs

Hx-67x3 Series Outdoor Relative Humidity Transmitter Product Bulletin

Technical Data
HE-6703, HT-6703, HE-67P3, and HT-67P3 Outdoor Humidity
Transmitters

Product
Analog Output
Measuring Range
Relative
Humidity

Accuracy at 68F (20C)


Temperature Dependance
Operating Temperature Range
Output Resolution
Sensor Type
Analog Output

Temperature
(for HE-67P3
and HT-67P3
models only)

10 to 90% RH
3% RH
<1.5% RH from 14 to 140F (-10 to 60C)
-4 to 140F (-20 to 60C)
0.1% RH
Platinum 1000, IEC751, Class B
HE-67P3: 0 to 10 VDC for -40 to 140F (-40 to 60C)
HT-67P3: 4 to 20 mA (DC) for -40 to 140F (-40 to 60C)

Measuring Range

14 to 140F (-10 to 60C)

Operating Temperature Range

-40 to 140F (-40 to 60C)

Accuracy at 77F (25C)

0.55F (0.3C)

Linearity

Better than 0.1C

Temperature Dependance
Output Resolution
Stability

0.01C/C
0.1C
2% RH over 2 years

Storage Temperature Range


Humidity Range

General

HE-67x3: 0 to 10 VDC and 0 to 1 VDC for 0 to 100% RH


HT-67x3: 4 to 20 mA (DC) for 0 to 100% RH

-40 to 140F (-40 to 60C)


0 to 100% RH (Non-condensing)

Power Requirements

HE-67x3: 20 to 30 VAC, or 18 to 30 VDC, Class 2


HT-67x3: 18 to 28 VDC, Class 2

Current Consumption

HE-67x3: 10 mA with DC Supply and 23 mA with AC Supply


HT-67x3: 27 mA (DC) Maximum Per Output

Maximum Output

HE-67x3: 13 VDC
HT-67x3: 27 mA (DC) per Output

Load Resistance

HE-67x3: >20 k ohms


HT-67x3: 50 ohms + [(Power Supply Voltage 8)/0.02]

Warm-up Time
Housing Material
Housing Classification
Shipping Weight

Instantaneous
ABS plastic
IP65 NEMA 4 Housing
4.2 lb (1.9 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Printed in U.S.A.
www.johnsoncontrols.com

Hx-67x3 Series Outdoor Relative Humidity Transmitter Product Bulletin

Product Bulletin HE-67xx


Issue Date September 30, 2002

TRUERH Series
HE-67xx Humidity Transmitter with Temperature Sensor
The TRUERH Series HE-67xx humidity transmitter
with temperature sensor offers dependable
technology, ease of installation, and application
flexibility in an attractively styled wall mount package.
The patented All-Polymer humidity sensor
construction improves resistance to chemical
corrosion. The element measures humidity within
either 2% or 3% accuracy, and generates a voltage
signal proportional to 0 to 100% Relative Humidity (RH).
Johnson Controls designed the HE-6700 Series
humidity transmitter with temperature sensor to use
with most controllers. It works directly with the
VMA1200 and VMA1400 Series controllers. An
additional thin-film nickel or thin-film platinum
temperature sensor adapts the unit for zone enthalpy
control applications. TRUERH products feature
patented circuitry and calibration improvements.

Figure 1: HE-67xx Series Humidity Element

Features and Benefits

National Institute of Standards Meets NIST standards for calibration testing,


and Technology (NIST)
Traceable Calibration

verifying, and auditing

Time Response Improvement

Improves local temperature control, increases


employee comfort, and reduces energy
consumption

Controller Configuration

Allows the user to adjust room comfort and to


choose occupancy features that match the
application and controller

Switch

Occupancy Light-Emitting

Displays the controllers current operating mode

Diode (LED) Indicator

Setpoint Adjustment

Allows local control of temperature

(Optional)

Manual Override Pushbutton


(PB)

Signals the controller that the space is occupied


in order to override time-of-day setback

Globally Scaled Unit

Includes setpoint and bulb indicator (both


optional) with Fahrenheit and Celsius ranges,
65 to 85F (19 to 29C)

Universal Mounting

Ships with U.S. wallbox and surface mounting


base (all installation hardware included)

2002 Johnson Controls, Inc.


Code No. LIT-216255

1
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Product Overview
IMPORTANT: The HE-67xx Series humidity
transmitter with temperature sensors are intended to
provide input to equipment under normal operating
conditions. Where failure or malfunction of an
HE-67xx Series humidity transmitter with
temperature sensors could lead to an abnormal
operating condition that could cause personal injury
or damage to the equipment or other property, other
devices (limit or safety controls) or systems (alarm or
supervisory) intended to warn of, or protect against,
failure or malfunction of the HE-67xx Series humidity
transmitter with temperature sensors must be
incorporated into and maintained as part of the
control system.
The HE-67xx Series is the second generation of
humidity transmitter with temperature sensors for
sensing space humidity and temperature. The
improved response time from this temperature sensor
results in a 70% faster response time, which leads to:

increased comfort and reduced complaints about


ambient temperature (hot/cold)

increased comfort due to temperature overshoot


elimination

increased savings from reduced energy


consumption

Temperature sensing element selection allows the


user to tailor unit operation to specific application
requirements. The easy-to-install HE-67xx comes
factory calibrated; it can recover quickly from
saturation or loss of power. These features result in a
reduction both of the amount of time needed to install
and commission the unit and of the maintenance cost.

Another new feature is the Dual Inline Package (DIP)


switch, which programs the HE-67xx to either:

disable the PB and LED indicator

enable PB with LED indicator

enable PB without LED indicator

When released, the HE-67xx access door swings


down to reveal the Zone Bus connector and the
optional temperature indicator and setpoint
adjustments.
The HE-67xx features a quick-mount design that
saves time and simplifies installation. A mounting base
and screws come with the unit so it can be mounted
directly to drywall (spring clips provided) or a U.S.
wallbox. All wiring connects to terminal blocks.

Dimensions
Side View Surface
Mounted Sensor

Front View
Wallbox
Surface
Wall Mount Sensor Height
Mounted
Height

4-3/4
(121)

3-3/16
(81)

1-11/32
(34)
3-3/16
(81)
9/32
(7)

11/32
(9)

Each unit contains a 1000 ohm nickel or platinum


temperature sensor. An optional warmer/cooler or
graduated scale temperature setpoint adjusts up to
heat or down to cool.
A manual override PB allows the occupant to control
local temperature. By activating this feature, the end
user can signal the controller that the space is
occupied after hours or on weekends.

Side View Wallbox Mounted


Sensor with Phone Jack

Side View Wallbox Mounted


Sensor withTerminal Block

Figure 2: HE-67xx Dimensions, in. (mm)

An occupancy LED (red) displays the controllers


current operating mode:

On = Occupied

Off = Unoccupied

Flashing = Standby

TRUERH Series HE-67xx Humidity Transmitter with Temperature Sensor Product Bulletin

Repair and Replacement

Ordering Information

The HE-67xx units are not field repairable. To order a


replacement, refer to the Ordering Information section.

To order a replacement HE-67xx Series transmitter


with temperature sensor or an accessory, contact the
nearest Johnson Controls representative. Specify the
desired product code number from Figure 3 and
Table 1.

IMPORTANT: The Printed Circuit Board (PCB) is


retained with a tamper-resistant mechanism.
Removal of the PCB from the plastic housing will
void the product warranty.

67

0
Humidity
Sensor
Accuracy

Humidity
Sensing

2 = 2%
3 = 3%

N = None
B = Liquid Bulb
Thermometer

Package
Color
0 = White

Setpoint Adjustment
and Scale Type

Temperature Sensor Type


0 = None
N = 1000 ohm Thin-Film Nickel
P = 1000 ohm Thin-Film Platinum

Indication Type

0 = None
1 = Single, Temperature,
Warmer/Cooler
2 = Single, Temperature,
Scaled (65-85F/18-29C)

Note: All models have the manual override PB and a functioning LED display.
Example: To order a nickel sensor with a warmer/cooler temperature setpoint, and a
liquid bulb thermometer, specify Product Code Number HE-67N3-1B00W.

Figure 3: Ordering Template


Note:

Not all possible combinations are available.

Table 1: Accessories
Product Code Number

Description

ACC-DWCLIP-0

Drywall Clip Mounting Kit (10 per bag)

ACC-INSL-0*

Foam Pad Kit for Wallbox Mounting (10 per package)

ACC-INSL-1*

Foam Pad Kit for Surface Mounting (10 per package)

GRD10A-608

Plastic Guard with Baseplate and Mounting Ring

T-4000-119

Allen-Head Adjustment Tool (30 per bag)

TE-67L-600

Fahrenheit Label Replacement Kit

TE-67L-601

Celsius Label Replacement Kit

TE-67MB-600

Mounting Base Kit

TE-67D0-601**

Door Replacement Kit with Johnson Controls Logo

TE-67D0-602**

Door Replacement Kit without Logo

*
**

These foam pads help prevent drafts from entering the unit through the wall and make installation easier when
mounting on an uneven surface.
Contains 10 original style and 10 new style doors.

TRUERH Series HE-67xx Humidity Transmitter with Temperature Sensor Product Bulletin

Technical Specifications
Product
Power Requirements
Current Draw
Humidity Element
Characteristics
at 77F (25C)

TRUERH Series HE-67xx Humidity Transmitter with Temperature Sensor


14 to 30 VDC or 20 to 30 VAC at 50/60 Hz, Class 2
3 mA with no load, 25 mA maximum
Signal:
Accuracy:
HE-67x2:
HE-67x3:
Temperature Coefficient:

0 to 10 VDC
2% RH for 20 to 80% RH at 77F (25C)
4% RH for 10 to 20% and 80 to 90% RH at 77F (25C)
3% RH for 20 to 80% RH at 77F (25C)
5% RH for 10 to 20% and 80 to 90% RH at 77F (25C)
-0.1 to 0.05% RH/C at 5C (41F) to
-0.07 to -0.21% RH/C at 65C (149F)

Nickel Sensor

Temperature Sensor:
Temperature Coefficient:
Reference Resistance:
Accuracy:

1,000 ohm thin-film nickel


Approximately 3 ohms per F (5.4 ohms per C)
1,000 ohms at 70F (21C)
0.34F at 70F (0.18C at 21C)

Platinum Sensor

Temperature Sensor:
Temperature Coefficient:
Reference Resistance:
Accuracy:

1,000 ohm thin-film platinum


Approximately 2 ohms per F (3.9 ohms per C)
1,000 ohms at 32F (0C)
0.65F at 70F (0.36C at 21C)

Sensor Response Time (for


both temperature sensors):
Temperature Setpoint

Electrical Connections
Zone Bus Access

Manual Override
LED Display

One-time constant = 8 2 minutes at 10 feet per minute (fpm) airflow rate


(Depending on option chosen)
Type:
Single setpoint
Scale (Range):
Red/blue visual scale (warmer/cooler)
Graduated 5F scale (65 to 85F)
Graduated 2C scale (19 to 29C)
Resistance:
Nominal 1.5 k ohm range
18 to 24 AWG wire for 9-position terminal block
6-pin connector with front access for a laptop with HVAC PRO software, a Palm compatible
handheld device with Variable Air Volume Modular Assembly Balancing Tool software, or a
Zone Terminal
Integral momentary pushbutton (DIP switch selectable)
Red LED indicates three modes of operation (application and controller dependent)

Ambient Operating
Conditions

32 to 131F (0 to 55C)
0 to 100% RH, noncondensing; 85F (29C) maximum dew point

Ambient Storage
Conditions

-40 to 140F (-40 to 60C)


0 to 100% RH, noncondensing; 85F (29C) maximum dew point

Mounting Style
Materials
Dimensions (H x W x D)
Shipping Weight

Standard base for both surface or standard U.S. wallbox mounting, including hardware
White plastic case and mounting base
3.2 x 3.2 x 1.4 in. (81 x 81 x 36 mm)
1 lb (0.5 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

TRUERH Series HE-67xx Humidity Transmitter with Temperature Sensor Product Bulletin

Published in U.S.A.
www.johnsoncontrols.com

FANs 216, 1628.3


Product Bulletin
Issue Date

HE-67xx
0301

TRUERH Series
HE-67xx Humidity Element with Temperature Sensor

The HE-67xx Series Humidity devices house both a


humidity and a temperature sensor in a wall or
duct-mount style. The humidity sensor is capable of
measuring Relative Humidity (RH) over the entire range
of 0 to 100%, and its All-Polymer construction
provides improved resistance to chemical corrosion. The
TRUERH product line delivers devices with
RH accuracy of either 2% or 3% RH.

Figure 1: HE-67xx-0N0BT Wall Mount


Humidity Element

TRUERH humidity elements produce voltage output


signals proportional to measured humidity for humidity
indication.
Temperature sensors are available in thin-film nickel,
thin-film platinum, and silicon. The Elements are
powered with 14 to 30 VDC or 20 to 30 VAC and
feature a user-selectable humidity output of
0 to 10 VDC or 0 to 5 VDC.

Figure 2: HE-67xx-0N00P Duct Probe


Humidity Element

Features and Benefits


TRUERH

Circuitry and calibration techniques for which


patent protection is pending

All-Polymer Humidity

Patented sensing element provides accurate


and reliable humidity sensing

Sensor

National Institute of
Standards and Technology
(NIST) Traceable Calibration

The 2% RH accurate model

Tested, verified, and audited per


NIST standards
Documents higher precision for 2% models

includes a NIST certificate


of conformance

Humidity and Temperature


Sensors in One Unit

User-selectable Output
Voltage Range

All-Plastic Material for Duct


Probe

2001 Johnson Controls, Inc.


Code No. LIT-216245

Eliminates the need for separate sensors


and reduces installation time and cost
Allows choice of standard voltage outputs for
use with systems in service or new systems
Improves thermal performance and complies
with Underwriters Laboratories Inc. (UL)
flammability ratings for plenum use; complies
with Blue Angel (Germany) and TCO'95
(Sweden) environmental regulations

1
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P roduct Overview
IMPORTANT:

The HE-67xx Series Humidity


Elements with Temperature Sensor
are designed for use only as
operating controls. Where failure or
malfunction of the HE-67xx could
lead to an abnormal operating
condition that could cause personal
injury or damage to the equipment
or other property, other devices (limit
or safety controls) or systems (alarm
or supervisory) intended to warn of,
or protect against, failure or
malfunction of the HE-67xx must be
incorporated into and maintained as
part of the control system.

Space and duct humidity are also important factors in


overall indoor air quality. The elements allow monitoring
and comparing of humidity levels with those recommended
in ASHRAE Standard 62-1999.
See Figure 3 for the resistance versus temperature
relationship for a nickel, silicon, or platinum
temperature sensor.
1400
1300
1200

Platinum
Nickel
Silicon

1100
Resistance
1000
(Ohms)
900
800

The HE-67xx humidity elements provide independent


humidity and temperature signals for use in a wide
range of sensing applications, and are suitable for use
with most Heating, Ventilating, and Air Conditioning
(HVAC) controllers.
The humidity elements are a durable, cost-effective
solution for humidity sensing. They are easy to install
and factory calibrated to NIST standards. The 2%
models ship with NIST certificates of conformance to
validate Johnson Controls use in demanding HVAC
applications. The elements can operate in areas with
little or no airflow, and recover after loss of power or
saturation.
The patented All-Polymer humidity element is capable
of sensing over the entire range of 0 to 100% RH; its
construction provides resistance to corrosion in typical
HVAC environments. The temperature sensor is
isolated from and operates independently of the
humidity sensor.

700
600

0
-18

20
-7

40
60
80
100
4
16
27
38
Temperature, F/C

120
49

Figure 3: Resistance Versus Temperature

D imensions
See Figure 4 or 5 for humidity element dimensions.

2.12
54

3.12
79

The elements are available with three types of


temperature sensors:

thin-film nickel sensor that provides 1000 ohms of


resistance at 70F (21C).

silicon sensor that provides 1035 ohms of


resistance at 77F (25C).

thin-film platinum sensor that provides 1000 ohms


of resistance at 32F (0C).

1.81
46

Figure 4: Wall Mount Humidity Element


Dimensions, in. (mm)

The temperature and humidity information from the


elements can be used to calculate enthalpy, important
in determining an energy-efficient and cost-effective
strategy.

140
60

TRUERH Series HE-67xx Humidity Element with Temperature Sensor Product Bulletin

R epair and Replacement

3.28
83

The wall mount and duct probe humidity elements are


not field repairable. Refer to the Ordering Information
section to order a replacement.
3.25
83
2.02
51

O rdering Information
Contact the nearest Johnson Controls representative
to order a humidity element, and specify the desired
product code number from Table 1. Refer to Table 2
for accessories available for the wall mount humidity
elements. (There are none for the duct probe models.)

6.25
159

Diameter
0.98
25

Figure 5: Duct Probe Humidity Element


Dimensions, in. (mm)

Table 1: Humidity Elements


RH Accuracy
Product Code Number

Description

HE-67P2-0N0BT

Wall mount humidity element with thin-film platinum temperature sensor

HE-67S2-0N0BT

Wall mount humidity element with silicon temperature sensor

HE-67N2-0N0BT

Wall mount humidity element with thin-film nickel temperature sensor

HE-67P2-0N00P

Duct probe humidity element with thin-film platinum temperature sensor

HE-67S2-0N00P

Duct probe humidity element with silicon temperature sensor

HE-67N2-0N00P

Duct probe humidity element with thin-film nickel temperature sensor

HE-67P3-0N0BT

Wall mount humidity element with thin-film platinum temperature sensor

HE-67S3-0N0BT

Wall mount humidity element with silicon temperature sensor

HE-67N3-0N0BT

Wall mount humidity element with thin-film nickel temperature sensor

HE-67P3-0N00P

Duct probe humidity element with thin-film platinum temperature sensor

HE-67S3-0N00P

Duct probe humidity element with silicon temperature sensor

HE-67N3-0N00P

Duct probe humidity element with thin-film nickel temperature sensor

2%

3%

Table 2: Accessories for the Wall Mount Humidity Elements


Product Code Number

Description

GRD10A-608

Plastic Guard with Baseplate and Mounting Ring

T-4000-119

Allen-head Adjustment Tool (30/bag)

TE-1800-9600

Wall Plate Adaptor Kit required for wallbox mounting

TRUERH Series HE-67xx Humidity Element with Temperature Sensor Product Bulletin 3

S pecifications
Product
Power Requirements
Current Draw
Acceptable Wire Gauge
Humidity Element
at 77F (25C)

TRUERH Series HE-67xx Humidity Element with Temperature Sensor


14 to 30 VDC or 20 to 30 VAC at 50/60 Hz, Class 2
3 mA with no load, 25 mA maximum
16 to 24 AWG (18 AWG recommended)
Signal:
Accuracy:

0 to 5 VDC or 0 to 10 VDC, 1,000 ohm maximum load


HE-67x2: 2% RH for 20 to 80% RH at 77F (25C)
4% RH for 10 to 20% and 80 to 90% RH at 77F (25C)
HE-67x3: 3% RH for 20 to 80% RH at 77F (25C)
5% RH for 10 to 20% and 80 to 90% RH at 77F (25C)

Temperature Coefficient: -0.1 to 0.05% RH/C at 5C (41F) to


-0.07 to -0.21% RH/C at 65C (149F)
Temperature Sensors

Thin-film Nickel

Silicon

Thin-film Platinum

Electrical Connections

Accuracy:
Reference Resistance:
Resistance Change:
Accuracy:
Reference Resistance:
Resistance Change:
Accuracy:
Reference Resistance:
Resistance Change:

3-position and 2-position screw terminal blocks

Ambient Operating Conditions

32 to 140F (0 to 60C)
0 to 100% RH, 85F (29.4C) maximum dew point

Survival Operating Conditions

-20 to 140F (-29 to 60C)


0 to 100% RH, 85F (29.4C) maximum dew point

Ambient Storage Conditions

-40 to 140F (-40 to 60C)


0 to 100% RH, 85F (29.4C) maximum dew point

Materials
Dimensions

Shipping Weight
Agency Compliance

0.34F (0.18C) at 70F (21C)


1000 ohms at 70F (21C)
Approximately 3 ohms/F (5 ohms/C)
1F (0.6C) at 70F (21C)
1035 ohms at 77F (25C)
Approximately 4 ohms/F (8 ohms/C)
0.65F at 70F (0.36C at 21C)
1000 ohms at 32F (0C)
Approximately 2 ohms/F (4 ohms/C)

Wall Mount:
Duct Probe:

Beige plastic cover with metal base and metal foil face plates
White plastic cover with dark gray plastic housing and probe

Wall Mount (H x W x D):


Duct Probe (H x W x D):
Probe (L x D):

1.81 x 2.12 x 3.12 in. (46 x 54 x 79 mm)


3.28 x 3.25 x 8.27 in. (83 x 83 x 210 mm)
6.25 x 0.98 in. (159 x 25 mm)

0.6 lb (0.3 kg)


Duct Probe Material:

94-5V flammability rated per UL 94

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

TRUERH Series HE-67xx Humidity Element with Temperature Sensor Product Bulletin

www.johnsoncontrols.com
Printed in U.S.A.

Code No. LIT-1900364


Issued August 2, 2006

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control
Description

Features

The TEC21x6(H)-2 Series Thermostats are


N2 networked devices that provide control of
two- or four-pipe fan coils, cabinet unit heaters,
or other equipment using on/off, floating, or
proportional 0 to 10 VDC control input, three
speeds of fan control, and dehumidification
capability. The technologically advanced
TEC21x6(H)-2 Series Thermostats feature a
Building Automation System (BAS) N2 Bus
communication capability that enables remote
monitoring and programmability for efficient
space temperature control. Specific models
are available to accommodate commercial and
hospitality applications.

The TEC21x6(H)-2 Series Thermostats


feature an intuitive user interface with backlit
display that makes setup and operation quick
and easy. The thermostats also employ a
unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.

Refer to the TEC21x6(H)-2 Series


N2 Networked Thermostats with Two Outputs,
Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin
(LIT-12011079) for important product
application information.

BAS N2 open communication provides


compatibility with a proven communication
network; N2 Bus is widely accepted by
Heating, Ventilating, and Air Conditioning
(HVAC) control suppliers
integral humidity sensing capability
(dehumidification models) increases
occupancy comfort by providing
dehumidification
backlit Liquid Crystal Display (LCD)
offers real-time control status of the
environment in easy-to-read, English plain
text messages with constant backlight that
brightens during user interaction
on/off, floating, or proportional 0 to 10 VDC
control offers additional application
flexibility by providing more advanced
control signals
three speeds of fan control provides
easy FAN speed selection via interface
key, to meet the application requirements
override interface key (commercial models)
allows easy access for temporarily
overriding the unoccupied mode
temperature scale selector (hospitality
models) offers guests the ability to select
a Fahrenheit (F) or Celsius (C)
temperature scale display
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys
two configurable binary inputs provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status

TEC21x6-2 Series N2 Networked


Thermostat with Two Outputs,
Dehumidification Capability, and
Three Speeds of Fan Control

over 20 configurable parameters enable


the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover
discharge air sensor monitors unit
efficiency

Repair Information
If the TEC21x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the
unit. For a replacement thermostat, contact
the nearest Johnson Controls
representative.

Selection Chart
Code Number

Control Outputs

Fan Control

Integral
Application
Humidity Sensor

TEC2116-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2116H-2

Two On/Off

Three Speeds

No

Hospitality Market
Commercial Market

TEC2126-2

Two On/Off or Floating

Three Speeds

No

TEC2126H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2136-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market

TEC2136H-2

Two On/Off or Floating

Three Speeds

Yes

Hospitality Market

TEC2146-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2146H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2156-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2156H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

Accessories
Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and Light-Emitting Diode (LED)

TE-636S-1

Strap-On Temperature Sensor

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 2

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification


Capability, and Three Speeds of Fan Control (Continued)

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Thermostat Dimensions, in. (mm)

Technical Specifications
TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three Speeds of Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Normal,


Class 2 or Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact Rating

On/Off and Floating Control

30 VAC, 1.0 A Maximum, 3.0 A In-Rush, Class 2 or SELV

Analog Output Rating

Proportional Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating


Auxiliary Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush


Triac Output

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Digital Inputs

Voltage-Free Contacts Across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size
Temperature Range

Accuracy

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended


Backlit Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating Control

40.0F/4.5C to 90.0F/32.0C

Cooling Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband
Ambient Conditions
Compliance

2F/1C between Heating and Cooling


Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Shipping Weight

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 2

Code No. LIT-1900300


Issued July 20, 2006

TEC2145-2 N2 Networked Thermostat with Single Proportional Output


and One-Speed Fan Control
Description

Features

The TEC2145-2 Thermostat is an N2


networked device that provides control of
two-pipe fan coils, cabinet unit heaters, or
other equipment using a proportional 0 to
10 VDC control input and one-speed fan
control. The technologically advanced
TEC2145-2 Thermostat features a Building
Automation System (BAS) N2 Bus
communication capability that enables remote
monitoring and programmability for efficient
space temperature control.

The TEC2145-2 Thermostat features an


intuitive user interface with backlit display that
makes setup and operation quick and easy.
The thermostat also employs a unique,
Proportional-Integral (PI) time-proportioning
algorithm that virtually eliminates temperature
offset associated with traditional,
differential-based thermostats.
Refer to the TEC2145-2 N2 Networked
Thermostat with Single Proportional Output
and One-Speed Fan Control Product Bulletin
(LIT-12011029) for important product
application information.

BAS N2 open communication provides


compatibility with a proven communication
network; N2 Bus is widely accepted by
Heating, Ventilating, and Air Conditioning
(HVAC) control suppliers
backlit Liquid Crystal Display (LCD)
offers real-time control status of the
environment in easy-to-read, English plain
text messages with constant backlight that
brightens during user interaction
proportional 0 to 10 VDC control offers
additional application flexibility by providing
more advanced control signals
override interface key allows for easy
access of temporarily overriding the
unoccupied mode
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys
two binary inputs provide additional
inputs for advanced functions such as
remote night setback, service or filter
alarms, motion detector, and window status
over 20 configurable parameters enable
the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover
discharge air sensor monitors unit
efficiency

TEC2145-2 N2 Networked Thermostat


with Single Proportional Output and
One-Speed Fan Control

Repair Information
If the TEC2145-2 Thermostat fails to operate
within its specifications, replace the unit. For a
replacement thermostat, contact the nearest
Johnson Controls representative.

Selection Chart
Code Number Description

Applications

TEC2145-2

Control of Two-Pipe Fan Coils, Cabinet Unit Heaters, or Other Equipment Using a
Proportional 0 to 10 VDC Control Input and One-Speed Fan Control

Networked N2 Bus, Two-Pipe, Proportional 0 to 10 VDC


Control Output, and One-Speed Fan Control Thermostat

Accessories
Code Number Description
TE-6361P-1

Duct Mount Air Temperature Sensor

SEN-600-41

Indoor Air Temperature Sensor with Occupancy Override and Light-Emitting Diode (LED)

TE-636S-1

Strap-On Temperature Sensor

1. Remote indoor air temperature sensing cannot be accomplished using the SEN-600-4 with the TEC2145-2.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 2

TEC2145-2 N2 Networked Thermostat with Single Proportional Output and One-Speed


Fan Control (Continued)

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Thermostat Dimensions, in. (mm)

Technical Specifications
TEC2145-2 N2 Networked Thermostat with Single Proportional Output and One-Speed Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Normal,


Class 2 or Safety Extra-Low Voltage (SELV)

Analog Output Rating

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating


Auxiliary Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush


Triac Output

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Digital Inputs

Voltage-Free Contacts Across Terminal Scom to Terminals BI1, BI2, or UI3

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

Thermostat Measurement Range

-40.0F/-40.0C to 122.0F/50.0C

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Resolution

0.2F/0.1C

Control Accuracy
Control Range

0.9F/0.5C at 70.0F/21.0C Typical Calibrated


Heating

40.0F/4.5C to 90.0F/32.0C in 0.5 Increments

Cooling

54.0F/12.0C to 100.0F/38.0C in 0.5 Increments

Minimum Deadband
Ambient Conditions
Compliance

2F/1C between Heating and Cooling


Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Shipping Weight

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 2

Code No. LIT-1900364


Issued August 2, 2006

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control
Description

Features

The TEC21x6(H)-2 Series Thermostats are


N2 networked devices that provide control of
two- or four-pipe fan coils, cabinet unit heaters,
or other equipment using on/off, floating, or
proportional 0 to 10 VDC control input, three
speeds of fan control, and dehumidification
capability. The technologically advanced
TEC21x6(H)-2 Series Thermostats feature a
Building Automation System (BAS) N2 Bus
communication capability that enables remote
monitoring and programmability for efficient
space temperature control. Specific models
are available to accommodate commercial and
hospitality applications.

The TEC21x6(H)-2 Series Thermostats


feature an intuitive user interface with backlit
display that makes setup and operation quick
and easy. The thermostats also employ a
unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.

Refer to the TEC21x6(H)-2 Series


N2 Networked Thermostats with Two Outputs,
Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin
(LIT-12011079) for important product
application information.

BAS N2 open communication provides


compatibility with a proven communication
network; N2 Bus is widely accepted by
Heating, Ventilating, and Air Conditioning
(HVAC) control suppliers
integral humidity sensing capability
(dehumidification models) increases
occupancy comfort by providing
dehumidification
backlit Liquid Crystal Display (LCD)
offers real-time control status of the
environment in easy-to-read, English plain
text messages with constant backlight that
brightens during user interaction
on/off, floating, or proportional 0 to 10 VDC
control offers additional application
flexibility by providing more advanced
control signals
three speeds of fan control provides
easy FAN speed selection via interface
key, to meet the application requirements
override interface key (commercial models)
allows easy access for temporarily
overriding the unoccupied mode
temperature scale selector (hospitality
models) offers guests the ability to select
a Fahrenheit (F) or Celsius (C)
temperature scale display
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys
two configurable binary inputs provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status

TEC21x6-2 Series N2 Networked


Thermostat with Two Outputs,
Dehumidification Capability, and
Three Speeds of Fan Control

over 20 configurable parameters enable


the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover
discharge air sensor monitors unit
efficiency

Repair Information
If the TEC21x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the
unit. For a replacement thermostat, contact
the nearest Johnson Controls
representative.

Selection Chart
Code Number

Control Outputs

Fan Control

Integral
Application
Humidity Sensor

TEC2116-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2116H-2

Two On/Off

Three Speeds

No

Hospitality Market
Commercial Market

TEC2126-2

Two On/Off or Floating

Three Speeds

No

TEC2126H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2136-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market

TEC2136H-2

Two On/Off or Floating

Three Speeds

Yes

Hospitality Market

TEC2146-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2146H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2156-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2156H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

Accessories
Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and Light-Emitting Diode (LED)

TE-636S-1

Strap-On Temperature Sensor

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 2

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification


Capability, and Three Speeds of Fan Control (Continued)

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Thermostat Dimensions, in. (mm)

Technical Specifications
TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three Speeds of Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Normal,


Class 2 or Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact Rating

On/Off and Floating Control

30 VAC, 1.0 A Maximum, 3.0 A In-Rush, Class 2 or SELV

Analog Output Rating

Proportional Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating


Auxiliary Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush


Triac Output

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Digital Inputs

Voltage-Free Contacts Across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size
Temperature Range

Accuracy

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended


Backlit Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating Control

40.0F/4.5C to 90.0F/32.0C

Cooling Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband
Ambient Conditions
Compliance

2F/1C between Heating and Cooling


Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Shipping Weight

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 2

TEC21x6(H)-2 Series N2 Networked Thermostats with


Two Outputs, Dehumidification Capability, and Three
Code No. LIT-12011079
Speeds of Fan Control
Issued August 2, 2006
Supersedes July 20, 2006

Product Bulletin
The TEC21x6(H)-2 Series Thermostats are
N2 networked devices that provide control of two- or
four-pipe fan coils, cabinet unit heaters, or other
equipment using on/off, floating, or proportional
0 to 10 VDC control input, three speeds of fan control,
and dehumidification capability. The technologically
advanced TEC21x6(H)-2 Series Thermostats feature a
Building Automation System (BAS) N2 Bus
communication capability that enables remote
monitoring and programmability for efficient space
temperature control. Specific models are available to
accommodate commercial and hospitality applications.
The TEC21x6(H)-2 Series Thermostats feature an
intuitive user interface with backlit display that makes
setup and operation quick and easy. The thermostats
also employ a unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually eliminates
temperature offset associated with traditional,
differential-based thermostats.

Figure 1: TEC21x6-2 Series N2 Networked


Thermostat with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control

Table 1: Features and Benefits


Feature

Benefit

BAS N2 Open Communication

Provides compatibility with a proven communication network; N2 Bus is


widely accepted by Heating, Ventilating, and Air Conditioning (HVAC)
control suppliers

Integral Humidity Sensing Capability


(Dehumidification Models)

Increases occupancy comfort by providing dehumidification

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read,


English plain text messages with constant backlight that brightens during
user interaction

On/Off, Floating, or Proportional 0 to 10 VDC


Control

Offers additional application flexibility by providing more advanced control


signals

Three Speeds of Fan Control

Provides easy FAN speed selection via interface key, to meet the
application requirements

Override Interface Key


(Commercial Models)

Allows easy access for temporarily overriding the unoccupied mode

Temperature Scale Selector


(Hospitality Models)

Offers guests the ability to select a Fahrenheit (F) or Celsius (C)


temperature scale display

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover

Discharge Air Sensor

Monitors unit efficiency

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control Product Bulletin

Product Overview
The TEC21x6(H)-2 Series Thermostats are specifically
designed for networked control of common two- or
four-pipe heating and cooling equipment using on/off,
floating, or proportional 0 to 10 VDC control. In addition
to superior temperature control and application
flexibility, the TEC21x6(H)-2 Series features
BAS N2 Bus communication capability, allowing the
user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation quick
and easy.
IMPORTANT: The TEC21x6(H)-2 Series
Thermostats are intended to provide an input to
equipment under normal operating conditions.
Where failure or malfunction of the thermostat could
lead to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat,
and eliminates the need for DIP switches.

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Adjustable Heating/Cooling Cycles per Hour


(On/Off Control)
Configurable for the maximum number of heating
and cooling cycles (4 to 8 cycles maximum) in a
1-hour period, balancing temperature control and
equipment cycling.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

Additional Features
The TEC21x6(H)-2 Series Thermostats offer many
other features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 4.0F/2.0C.

Remote Indoor Sensing


Accommodates remote indoor sensors. Up to
three indoor sensors can be averaged.

Table 2: Thermostat Models


Code Number

Control Outputs

Fan Control

Integral
Humidity Sensor

Application

TEC2116-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2116H-2

Two On/Off

Three Speeds

No

Hospitality Market

TEC2126-2

Two On/Off or Floating

Three Speeds

No

Commercial Market

TEC2126H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2136-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market

TEC2136H-2

Two On/Off or Floating

Three Speeds

Yes

Hospitality Market

TEC2146-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2146H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2156-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2156H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Table 3: Accessories (Order Separately)


Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-On Temperature Sensor

Room Temp
70.0F

MODE

LEDs indicate
system activity.

FAN

FIG:frnt_vw

Backlit, plain text


LCD is easy to read
in any condition.

Five keys on the thermostat


make operation easy and intuitive.

Figure 2: Front Cover of Thermostat

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Figure 3: Thermostat Dimensions, in. (mm)

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Thermostat User Interface Keys

Status Display Menu

The TEC21x6(H)-2 Series Thermostats user interface


consists of five keys on the front cover (as illustrated in
Figure 2). The function of each key is as follows:

Installer Configuration Menu

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).
FAN key toggles among the fan modes available,
as defined by selecting the appropriate fan menu
options defined in the Installer Configuration Menu
(for example Low, Med, High, Auto).
OVERRIDE key (commercial models) overrides
the unoccupied mode to occupied at the local user
interface for the specified TOccTime. (TOccTime is
defined by selecting the appropriate time period in
the Installer Configuration Menu.) The OVERRIDE
key also allows access to the Installer
Configuration Menu. (See the Installer
Configuration Menu section.)
Note: If one of the binary inputs is configured to
operate as a remote override contact, this
OVERRIDE key is disabled.

C/F key (hospitality models) changes the


temperature scale to either Celsius or Fahrenheit
and allows access to the Installer Configuration
Menu. (See the Installer Configuration Menu
section.)

The following sections outline the functions and


contents of each menu.

Status Display Menu


The Status Display Menu is displayed during normal
thermostat operation. This menu continuously scrolls
through the following parameters:

Room Temperature and Humidity (If Humidity


Display is Enabled)

System Mode

Schedule Status (Occupied/Unoccupied/Override)

Applicable Alarms (The backlight lights up as an


alarm condition is displayed.)

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

Installer Configuration Menu


The Installer Configuration Menu is used to set up the
thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.
The Installer Configuration Menu includes the following
parameters that are accessed by pressing the same
center key:

N2 Communication Address

BI1 and BI2 Input Configuration

Backlit LCD

Menu Scroll

The TEC21x6(H)-2 Series Thermostats include a


2-line, 8-character backlit display. Low-level
backlighting is present during normal operation, and it
brightens when any user interface key is pressed. The
backlight returns to low level when the thermostat is left
unattended for 45 seconds.

Auto Mode

F and C Temperature Scales (Commercial


Models)

% RH Display (Dehumidification Models)

Six Keypad Lockout Levels

Pipe No.

Sequence of Operation

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

LEDs
Three LEDs are included to indicate the fan status, call
for heat, or call for cooling:

The FAN LED is on when the fan is on.

Fan Menu

The HEAT LED is on when heating or reheat is on.

The COOL LED is on when cooling is on.

Dehumidification Network Lockout


(Dehumidification Models)

Dehumidification Setpoint (Dehumidification


Models)

Dehumidification Hysteresis (Dehumidification


Models)

Menu Overview
There are two menus available to view and configure
the TEC21x6(H)-2 Series Thermostat:

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Maximum Dehumidification Cooling Output


(Dehumidification Models)

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

Setpoint Type

Temporary Occupancy Time

Door Open Time

Heating/Cooling Deadband

Room Air Temperature Calibration

Room Humidity Calibration (Dehumidification


Models)

Auxiliary Contact

Floating Time (Floating Models)

Cycles per Hour (On/Off Models)

Direct/Reverse Acting

Reheat Time

UI3 Input Configuration to Locally Monitor Supply


Air Temperature or Hot/Cold Water Changeover
Switching

Repair Information
If the TEC21x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the unit. For a
replacement thermostat, contact the nearest
Johnson Controls representative.

Technical Specifications
TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control (Part 1 of 2)
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact
Rating

On/Off and
Floating
Control

30 VAC, 1.0 A Maximum, 3.0 A In-Rush, Class 2 or SELV

Analog
Output Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts Across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

Temperature
Range

Accuracy

Backlit
Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating
Control

40.0F/4.5C to 90.0F/32.0C

Cooling
Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification


Capability, and Three Speeds of Fan Control (Part 2 of 2)
Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance:
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance:
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouiller du Canada.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2006 Johnson Controls, Inc.

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Published in U.S.A.

www.johnsoncontrols.com

Product Bulletin TEC2145-2


Issue Date July 20, 2006

TEC2145-2 N2 Networked Thermostat with


Single Proportional Output and One-Speed Fan Control
The TEC2145-2 Thermostat is an N2 networked
device that provides control of two-pipe fan coils,
cabinet unit heaters, or other equipment using a
proportional 0 to 10 VDC control input and one-speed
fan control. The technologically advanced
TEC2145-2 Thermostat features a Building
Automation System (BAS) N2 Bus communication
capability that enables remote monitoring and
programmability for efficient space temperature
control.
The TEC2145-2 Thermostat features an intuitive user
interface with backlit display that makes setup and
operation quick and easy. The thermostat also
employs a unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually eliminates
temperature offset associated with traditional,
differential-based thermostats.

Figure 1: TEC2145-2 N2 Networked Thermostat


with Single Proportional Output and
One-Speed Fan Control

Features and Benefits

BAS N2 Open Communication

Provides compatibility with a proven communication network;


N2 Bus is widely accepted by Heating, Ventilating, and
Air Conditioning (HVAC) control suppliers

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in


easy-to-read, English plain text messages with constant
backlight that brightens during user interaction

Proportional 0 to 10 VDC Control

Offers additional application flexibility by providing more


advanced control signals

Override Interface Key

Allows for easy access of temporarily overriding the


unoccupied mode

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys

Two Binary Inputs

Provide additional inputs for advanced functions such as


remote night setback, service or filter alarms, motion detector,
and window status

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing


installer parameter access without opening the thermostat
cover

Discharge Air Sensor

Monitors unit efficiency

2006 Johnson Controls, Inc.


Code No. LIT-12011029

1
www.johnsoncontrols.com

Product Overview
The TEC2145-2 Thermostat is specifically designed
for networked control of common two-pipe heating and
cooling equipment using a proportional control input.
In addition to superior temperature control and
application flexibility, the TEC2145-2 features
BAS N2 Bus communication capability, allowing the
user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation
quick and easy.
IMPORTANT:
The TEC2145-2 Thermostat is
intended to provide an input to equipment under
normal operating conditions. Where failure or
malfunction of the thermostat could lead to personal
injury or property damage to the controlled
equipment or other property, additional precautions
must be designed into the control system.
Incorporate and maintain other devices such as
supervisory or alarm systems or safety or limit
controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Additional Features

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Adjustable Heating/Cooling Cycles per Hour


Configurable for the maximum number of heating
and cooling cycles (4 to 8 cycles maximum) in a
1-hour period, balancing temperature control and
equipment cycling.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

The TEC2145-2 Thermostat offers many other


features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 4.0F/2.0C.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat,
and eliminates the need for DIP switches.

Table 1: Thermostat Model


Code Number

Description

Applications

TEC2145-2

Networked N2 Bus, Two-Pipe, Proportional


0 to 10 VDC Control Output, and One-Speed
Fan Control Thermostat

Control of Two-Pipe Fan Coils, Cabinet Unit


Heaters, or Other Equipment Using a
Proportional 0 to 10 VDC Control Input and
One-Speed Fan Control

Table 2: Accessories (Order Separately)


Code Number

Description

TE-6361P-1

Duct Mount Air Temperature Sensor

SEN-600-4*

Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-On Temperature Sensor

Remote indoor air temperature sensing cannot be accomplished using the SEN-600-4 with the TEC2145-2.

TEC2145-2 N2 Networked Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Room Temp
70.0F

MODE

LEDs indicate
system activity.

FAN

FIG:frnt_vw

Backlit, plain text


LCD is easy to read
in any condition.

Five keys on the thermostat


make operation easy and intuitive.

Figure 2: Front Cover of Thermostat

Thermostat User Interface Keys

Backlit LCD

The TEC2145-2 Thermostat user interface consists


of five keys on the front cover (as illustrated in
Figure 2). The function of each key is as follows:

The TEC2145-2 Thermostat includes a 2-line,


8-character backlit display. Low-level backlighting is
present during normal operation, and it brightens when
any user interface key is pressed. The backlight returns
to low level when the thermostat is left unattended for
45 seconds.

MODE key toggles among the system modes


available, as defined by selecting the
appropriate operation sequence in the Installer
Configuration Menu (for example Off, Heat,
Cool, Auto).
FAN key toggles between ON and AUTO for fan
control. ON energizes the fan all the time and
AUTO operates the fan only on a call for heating
or cooling, for both occupied and unoccupied
periods.
OVERRIDE key overrides the unoccupied mode
to occupied at the local user interface for the
specified TOccTime. (TOccTime is defined by
selecting the appropriate time period in the
Installer Configuration Menu.) The OVERRIDE
key also allows access to the Installer
Configuration Menu. (See the Installer
Configuration Menu section.)

LEDs
Three LEDs are included to indicate the fan status, call
for heat, or call for cooling:

The FAN LED is on when the fan is on.

The HEAT LED is on when heating or reheat is on.

The COOL LED is on when cooling is on.

Note: If one of the binary inputs is configured


to operate as a remote override contact, this
OVERRIDE key is disabled.

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

TEC2145-2 N2 Networked Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Menu Overview

There are two menus available to view and


configure the TEC 2145-2 Thermostat:

Maximum Heating Setpoint/Minimum Cooling


Setpoint

Setpoint Type

Status Display Menu

Temporary Occupancy Time

Installer Configuration Menu

Door Open Time

Heating/Cooling Deadband

The following sections outline the functions and


contents of each menu.

Room Air Temperature Calibration

Status Display Menu


The Status Display Menu is displayed during normal
thermostat operation. This menu continuously scrolls
through the following parameters:

Auxiliary Contact

Direct/Reverse Acting

Reheat Time

Room Temperature

System Mode

UI3 Input Configuration to Locally Monitor Supply Air


Temperature or Hot/Cold Water Changeover
Switching

Schedule Status
Occupied/Unoccupied/Override

Applicable Alarms The backlight lights up as


an alarm condition is displayed.

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display
and show only the Room Temperature parameter.

The Installer Configuration Menu includes the


following parameters that are accessed by pressing
the same OVERRIDE key:

Room Temp
70.0F

MODE

FAN

3-3/8
(86)

1-1/8
(29)

FIG:dmnsns

Installer Configuration Menu


The Installer Configuration Menu is used to set up
the thermostat for an application-specific operation.
To access the menu, press and hold the OVERRIDE
key for approximately 8 seconds.

4-15/16
(125)

N2 Communication Address

BI1 and BI2 Input Configuration

Menu Scroll

Auto Mode

Repair Information

F or C Temperature Scales

Six Keypad Lockout Levels

Sequence of Operation

If the TEC2145-2 Thermostat fails to operate within its


specifications, replace the unit. For a replacement
thermostat, contact the nearest Johnson Controls
representative.

Unoccupied Heating Setpoint/Unoccupied


Cooling Setpoint

TEC2145-2 N2 Networked Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Figure 3: Thermostat Dimensions, in. (mm)

Technical Specifications
Product

TEC2145-2 N2 Networked Thermostat with Single Proportional Output


and One-Speed Fan Control

Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal,


Class 2 or Safety Extra-Low Voltage (SELV)

Analog Output Rating

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary Output Rating

Triac Output

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Digital Inputs

Voltage-Free Contacts Across Terminal Scom to Terminals BI1, BI2, or


UI3

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter)


Recommended

Thermostat
Measurement Range

-40.0F/-40.0C to 122.0F/50.0C

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Resolution

0.2F/0.1C

Control Accuracy

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Control Range

Heating

40.0F/4.5C to 90.0F/32.0C in 0.5 Increments

Cooling

54.0F/12.0C to 100.0F/38.0C in 0.5 Increments

Minimum Deadband
Ambient Conditions

2F/1C between Heating and Cooling


Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

Continued on Next Page . . .

TEC2145-2 N2 Networked Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Technical Specifications (Cont.)


Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and
Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance:
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits
are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance:
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Published in U.S.A.
www.johnsoncontrols.com

TEC2145-2 N2 Networked Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

TEC21x6(H)-2 Series N2 Networked Thermostats with


Two Outputs, Dehumidification Capability, and Three
Code No. LIT-12011079
Speeds of Fan Control
Issued August 2, 2006
Supersedes July 20, 2006

Product Bulletin
The TEC21x6(H)-2 Series Thermostats are
N2 networked devices that provide control of two- or
four-pipe fan coils, cabinet unit heaters, or other
equipment using on/off, floating, or proportional
0 to 10 VDC control input, three speeds of fan control,
and dehumidification capability. The technologically
advanced TEC21x6(H)-2 Series Thermostats feature a
Building Automation System (BAS) N2 Bus
communication capability that enables remote
monitoring and programmability for efficient space
temperature control. Specific models are available to
accommodate commercial and hospitality applications.
The TEC21x6(H)-2 Series Thermostats feature an
intuitive user interface with backlit display that makes
setup and operation quick and easy. The thermostats
also employ a unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually eliminates
temperature offset associated with traditional,
differential-based thermostats.

Figure 1: TEC21x6-2 Series N2 Networked


Thermostat with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control

Table 1: Features and Benefits


Feature

Benefit

BAS N2 Open Communication

Provides compatibility with a proven communication network; N2 Bus is


widely accepted by Heating, Ventilating, and Air Conditioning (HVAC)
control suppliers

Integral Humidity Sensing Capability


(Dehumidification Models)

Increases occupancy comfort by providing dehumidification

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read,


English plain text messages with constant backlight that brightens during
user interaction

On/Off, Floating, or Proportional 0 to 10 VDC


Control

Offers additional application flexibility by providing more advanced control


signals

Three Speeds of Fan Control

Provides easy FAN speed selection via interface key, to meet the
application requirements

Override Interface Key


(Commercial Models)

Allows easy access for temporarily overriding the unoccupied mode

Temperature Scale Selector


(Hospitality Models)

Offers guests the ability to select a Fahrenheit (F) or Celsius (C)


temperature scale display

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover

Discharge Air Sensor

Monitors unit efficiency

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control Product Bulletin

Product Overview
The TEC21x6(H)-2 Series Thermostats are specifically
designed for networked control of common two- or
four-pipe heating and cooling equipment using on/off,
floating, or proportional 0 to 10 VDC control. In addition
to superior temperature control and application
flexibility, the TEC21x6(H)-2 Series features
BAS N2 Bus communication capability, allowing the
user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation quick
and easy.
IMPORTANT: The TEC21x6(H)-2 Series
Thermostats are intended to provide an input to
equipment under normal operating conditions.
Where failure or malfunction of the thermostat could
lead to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat,
and eliminates the need for DIP switches.

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Adjustable Heating/Cooling Cycles per Hour


(On/Off Control)
Configurable for the maximum number of heating
and cooling cycles (4 to 8 cycles maximum) in a
1-hour period, balancing temperature control and
equipment cycling.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

Additional Features
The TEC21x6(H)-2 Series Thermostats offer many
other features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 4.0F/2.0C.

Remote Indoor Sensing


Accommodates remote indoor sensors. Up to
three indoor sensors can be averaged.

Table 2: Thermostat Models


Code Number

Control Outputs

Fan Control

Integral
Humidity Sensor

Application

TEC2116-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2116H-2

Two On/Off

Three Speeds

No

Hospitality Market

TEC2126-2

Two On/Off or Floating

Three Speeds

No

Commercial Market

TEC2126H-2

Two On/Off or Floating

Three Speeds

No

Hospitality Market

TEC2136-2

Two On/Off or Floating

Three Speeds

Yes

Commercial Market

TEC2136H-2

Two On/Off or Floating

Three Speeds

Yes

Hospitality Market

TEC2146-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Commercial Market

TEC2146H-2

Two Proportional 0 to 10 VDC

Three Speeds

No

Hospitality Market

TEC2156-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Commercial Market

TEC2156H-2

Two Proportional 0 to 10 VDC

Three Speeds

Yes

Hospitality Market

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Table 3: Accessories (Order Separately)


Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-On Temperature Sensor

Room Temp
70.0F

MODE

LEDs indicate
system activity.

FAN

FIG:frnt_vw

Backlit, plain text


LCD is easy to read
in any condition.

Five keys on the thermostat


make operation easy and intuitive.

Figure 2: Front Cover of Thermostat

4-15/16
(125)
Room Temp
70.0F

MODE

FAN

1-1/8
(29)

FIG:dmnsns

3-3/8
(86)

Figure 3: Thermostat Dimensions, in. (mm)

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Thermostat User Interface Keys

Status Display Menu

The TEC21x6(H)-2 Series Thermostats user interface


consists of five keys on the front cover (as illustrated in
Figure 2). The function of each key is as follows:

Installer Configuration Menu

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).
FAN key toggles among the fan modes available,
as defined by selecting the appropriate fan menu
options defined in the Installer Configuration Menu
(for example Low, Med, High, Auto).
OVERRIDE key (commercial models) overrides
the unoccupied mode to occupied at the local user
interface for the specified TOccTime. (TOccTime is
defined by selecting the appropriate time period in
the Installer Configuration Menu.) The OVERRIDE
key also allows access to the Installer
Configuration Menu. (See the Installer
Configuration Menu section.)
Note: If one of the binary inputs is configured to
operate as a remote override contact, this
OVERRIDE key is disabled.

C/F key (hospitality models) changes the


temperature scale to either Celsius or Fahrenheit
and allows access to the Installer Configuration
Menu. (See the Installer Configuration Menu
section.)

The following sections outline the functions and


contents of each menu.

Status Display Menu


The Status Display Menu is displayed during normal
thermostat operation. This menu continuously scrolls
through the following parameters:

Room Temperature and Humidity (If Humidity


Display is Enabled)

System Mode

Schedule Status (Occupied/Unoccupied/Override)

Applicable Alarms (The backlight lights up as an


alarm condition is displayed.)

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

Installer Configuration Menu


The Installer Configuration Menu is used to set up the
thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.
The Installer Configuration Menu includes the following
parameters that are accessed by pressing the same
center key:

N2 Communication Address

BI1 and BI2 Input Configuration

Backlit LCD

Menu Scroll

The TEC21x6(H)-2 Series Thermostats include a


2-line, 8-character backlit display. Low-level
backlighting is present during normal operation, and it
brightens when any user interface key is pressed. The
backlight returns to low level when the thermostat is left
unattended for 45 seconds.

Auto Mode

F and C Temperature Scales (Commercial


Models)

% RH Display (Dehumidification Models)

Six Keypad Lockout Levels

Pipe No.

Sequence of Operation

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

LEDs
Three LEDs are included to indicate the fan status, call
for heat, or call for cooling:

The FAN LED is on when the fan is on.

Fan Menu

The HEAT LED is on when heating or reheat is on.

The COOL LED is on when cooling is on.

Dehumidification Network Lockout


(Dehumidification Models)

Dehumidification Setpoint (Dehumidification


Models)

Dehumidification Hysteresis (Dehumidification


Models)

Menu Overview
There are two menus available to view and configure
the TEC21x6(H)-2 Series Thermostat:

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Maximum Dehumidification Cooling Output


(Dehumidification Models)

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

Setpoint Type

Temporary Occupancy Time

Door Open Time

Heating/Cooling Deadband

Room Air Temperature Calibration

Room Humidity Calibration (Dehumidification


Models)

Auxiliary Contact

Floating Time (Floating Models)

Cycles per Hour (On/Off Models)

Direct/Reverse Acting

Reheat Time

UI3 Input Configuration to Locally Monitor Supply


Air Temperature or Hot/Cold Water Changeover
Switching

Repair Information
If the TEC21x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the unit. For a
replacement thermostat, contact the nearest
Johnson Controls representative.

Technical Specifications
TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control (Part 1 of 2)
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact
Rating

On/Off and
Floating
Control

30 VAC, 1.0 A Maximum, 3.0 A In-Rush, Class 2 or SELV

Analog
Output Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts Across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

Temperature
Range

Accuracy

Backlit
Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating
Control

40.0F/4.5C to 90.0F/32.0C

Cooling
Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification


Capability, and Three Speeds of Fan Control (Part 2 of 2)
Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance:
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance:
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouiller du Canada.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2006 Johnson Controls, Inc.

TEC21x6(H)-2 Series N2 Networked Thermostats with Two Outputs, Dehumidification Capability, and Three
Speeds of Fan Control Product Bulletin

Published in U.S.A.

www.johnsoncontrols.com

Code No. LIT-1900247


Issued December 28, 2007

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series

Electric Non-Spring Return Actuators


The M9102 and M9104 Series Actuators are
direct-mount, non-spring return electric
actuators that operate on AC 24 V power.
These synchronous motor-driven actuators
provide floating control (AGA), floating control
with automatic shutoff (IGA), and proportional
control with selectable 0-10 or 2-10 VDC
(GGA). The -2S models are equipped with
plenum cables, and the -3S models are
equipped with terminal blocks.
All models are compact in size and are easily
installed on Variable Air Volume (VAV) boxes,
Variable Volume and Temperature (VVT)
two-position zone applications, or small- to
medium-sized dampers with a round shaft up
to 1/2 in. (13 mm) in diameter or a 3/8 in.
(10 mm) square shaft.
The M9102 Series Electric Non-Spring Return
Actuators provide a running torque of 18 lbin
(2 Nm), and the nominal travel time is
30 seconds at 60 Hz (36 seconds at 50 Hz) for
90 of rotation. The M9104 Series Electric
Non-Spring Return Acuators provide a running
torque of 35 lbin (4 Nm), and the nominal
travel time is 60 seconds at 60 Hz (72 seconds
at 50 Hz) for 90 of rotation.
Refer to the M9102-AGA-2S, -3S and
M9104-xGA-2S, -3S Series Electric
Non-Spring Return Actuators Product Bulletin
(LIT-1201742) for important product
application information.

Features

two torques available: 18 and 35 lbin


(2 and 4 Nm) offer the most suitable
choice for the specific application
short 30-second travel time available
provides a quick response for two-position
zone applications
35 dBA nominal audible noise rating
meets the audible noise requirements for
open ceiling environments
synchronous drive provides a constant
rotation time that is independent of the load
100,000 cycle rating provides years of
trouble-free service
direct shaft mounting with single-screw
coupler reduces installation time and
provides three-point shaft gripping
magnetic clutch protects the actuator
gear train and the damper from damage
due to excessive torque during a stall
condition
manual gear release simplifies actuator
setup and adjustments in the field
plenum cable or screw terminal electric
connections make wiring quick and easy

floating, floating with timeout, and


proportional 0(2)...10 VDC control inputs
available offer a full range of control
input options
small, compact design allows installation
in tight-fitting locations

Applications
The M9102 and M9104 Series Electric
Non-Spring Return Actuators are designed to
position balancing, control, round, and zone
dampers in Heating, Ventilating, and Air
Conditioning (HVAC) systems. These electric
actuators are also designed to position blades
in a VAV box, or they can be used in VVT
two-position zone applications.
Each actuator mounts directly to the surface in
any convenient orientation using a single
No. 10 self-drilling sheet metal screw (included
with the actuator). No additional linkages or
couplers are required. Electrical connections
on the actuator are clearly labeled to simplify
installation.

M9102/M9104 Series Electric


Non-Spring Return Actuator

Repair Information
If the M9102 or M9104 Series Electric
Non-Spring Return Actuator fails to operate
within its specifications, replace the unit. For a
replacement electric actuator, contact the
nearest Johnson Controls representative.

1-1/4
(32)

25/32
(20)

Set Screw
Radius
Clearance

1-3/32
(28)
9/16
(14)

5-5/32
(131)

4-3/32
(104)

1-13/32
(36)

3/16
(5)

2-13/16
(71)

2-1/16
(52)

2-1/4
(57)

FIG:act_d im

Description

M9102/M9104 Series Electric Non-Spring Return Actuator


Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

1 of 2

Electric Non-Spring Return Actuators (Continued)


Selection Chart
Code Number

Control Type

Running Torque

Travel Time

Electrical Connections

M9102-AGA-2S

Floating

18 lbin (2 Nm)

30 Seconds at 60 Hz

48 in. (1.2 m) UL 444 Type CMP Plenum Rated cable


with 19 AWG (0.75 mm2) conductors and .25 in. (6 mm)
ferrule ends

M9102-AGA-3S

Floating

18 lbin (2 Nm)

30 Seconds at 60 Hz

M3 Screw Terminals

M9104-AGA-2S

Floating

35 lbin (4 Nm)

60 Seconds at 60 Hz

48 in. (1.2 m) UL 444 Type CMP Plenum Rated cable


with 19 AWG (0.75 mm2) conductors and .25 in. (6 mm)
ferrule ends

M9104-AGA-3S

Floating

35 lbin (4 Nm)

60 Seconds at 60 Hz

M3 Screw Terminals

M9104-IGA-2S

Floating or On/Off

35 lbin (4 Nm)

60 Seconds at 60 Hz

48 in. (1.2 m) UL 444 Type CMP Plenum Rated cable


with 19 AWG (0.75 mm2) conductors and .25 in. (6 mm)
ferrule ends

M9104-IGA-3S

Floating or On/Off

35 lbin (4 Nm)

60 Seconds at 60 Hz

M3 Screw Terminals

M9104-GGA-2S

Proportional

35 lbin (4 Nm)

60 Seconds at 60 Hz

48 in. (1.2 m) UL 444 Type CMP Plenum Rated cable


with 19 AWG (0.75 mm2) conductors and .25 in. (6 mm)
ferrule ends

M9104-GGA-3S

Proportional

35 lbin (4 Nm)

60 Seconds at 60 Hz

M3 Screw Terminals

Accessories
Code Number

Description

Technical Specifications
M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring Return Actuators
Power Requirements

Control Type

Input Signal

Feedback Signal

M910x-AGA-xS

AC 24 V +25%/-20% at 50/60 Hz, 2.1 VA Supply, Class 2, Safety Extra-Low Voltage (SELV)

M9104-IGA-xS

AC 24 V +25%/-20% at 50/60 Hz, 3.0 VA Supply, Class 2, SELV

M9104-GGA-xS

AC 24 V +25%/-20% at 50/60 Hz, 3.6 VA Supply, Class 2, SELV

M910x-AGA-xS

Floating Control without Timeout

M9104-IGA-xS

Floating or On/Off Control with Timeout

M9104-GGA-xS

Proportional Control

M910x-AGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2, SELV without Timeout

M9104-IGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2, SELV with Timeout

M9104-GGA-xS

0(2) to 10 VDC or 0(4) to 20 mA with field-furnished 500 ohm resistor

M9104-GGA-2S

0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA)


Corresponds to input signal span selection

Motor Input Impedance


Running Torque
Travel Time

200 ohms Nominal


M9102 Series

18 lbin (2 Nm)

M9104 Series

35 lbin (4 Nm)

M9102 Series

30 Seconds at 60 Hz (36 Seconds at 50 Hz) for 90 of Rotation

M9104 Series

60 Seconds at 60 Hz (72 Seconds at 50 Hz) for 90 of Rotation

Rotation Range

93 3, CW or CCW

Cycles

100,000 Full Stroke Cycles;


2,500,000 Repositions at Rated Running Torque

Audible Noise Rating


Electrical Connections

35 dBA Nominal at 39-13/32 in. (1 m)


M9102-AGA-2S
M9104-xGA-2S

48 in. (1.2 m) UL 444 Type CMP Plenum Rated Cable with 19 AWG (0.75 mm2) conductors and
.25 in. (6 mm) ferrule ends

M9102-AGA-3S,
M9104-xGA-3S

M3 Screw Terminals

Mechanical Connections
Enclosure

Ambient Conditions
Compliance

Up to 1/2 in. (13 mm) Diameter Round Damper Shaft or 3/8 in. (10 mm) Square Damper Shaft
M9102-AGA-2S,
M9104-xGA-2S

NEMA 2, IP42

M9102-AGA-3S,
M9104-xGA-3S

NEMA 1, IP40

Operating

-4 to 140F (-20 to 60C); 90% RH Maximum, Noncondensing

Storage

-20 to 150F (-29 to 66C); 90% RH Maximum, Noncondensing

North America

UL Listed, File E27734, CCN XAPX (United States) and XAPX7 (Canada)
Actuator Housing is Plenum Rated per CSA C22.2 No. 236/UL 1995, Heating and Cooling Equipment

Shipping Weight

European Union

CE Mark, EMC Directive 89/336/EEC

Australia and New


Zealand

C-Tick Mark Australia/NZ Emissions Compliant


1.0 lb (0.5 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2007 Johnson Controls, Inc.

2 of 2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922030
m9100s

whole

1922030

9thcc:2-18

Damper Actuators

Electric

Rev:
07/18/97
logo:
JCI
left ft:
elec
right ft:
standard
Sect# = 2
seQ# = 254

M9108, M9116, M9124, and M9132 Series

Electric Non-Spring Return Actuators


M9100blk.tif
5-degree increments. Integral auxiliary
switches are available to indicate end-stop
position or to perform switching functions at
any angle within the selected rotation range.
Position feedback is available through
switches, a potentiometer, or a
0 (2) to 10 VDC signal.

Accessories

Features

positioning return air or exhaust dampers

six torques: 70 to 560 lbin (8 to 64 Nm)


offer the most suitable choice for the
application

controlling face and bypass dampers

Refer to the Accessories chart on Page 3.

Applications
M91xx actuators are designed to position air
dampers and valves in HVAC systems.
Applications include:

positioning blades for variable volume fans


positioning VG1000 Series ball valves and
VG7000 Series globe valves when used
with the M9000-5xx Valve Linkage

four control inputs meet the needs of most


applications

M91xx

Description

Two each of the following models provide


twice the amount of running torque of a
single unit when mounted in tandem:
M9116-GGx or HGx, M9124-AGx, GGx or
HGx, and M9132-AGx or GGx.

output position feedback provides simple


closed-loop control with accurate position
sensing

The M91xx Series includes M9108, M9116,


M9124 and M9132 models. All of these
direct-mount line of electric actuators operate
on 24 VAC or VDC power. The M91xx
actuators are available for use with on-off,
floating, proportional, or resistive controllers.
These bidirectional actuators do not require a
damper linkage, and are easily installed on a
damper with a round shaft up to a 3/4 in.
(20 mm) in diameter or a square shaft up to
5/8 in. (16 mm). They may be direct or remote
mounted to a damper, or mounted to a valve
using one of the M9000-5xx Valve Linkage
Kits.

electronic stall detection ensures higher


reliability by deactivating the actuator
motor when a stall condition is detected

Refer to the manufacturers information to


properly size the damper, valve, and/or
actuator. Spring return actuators, such as
Johnson Controls M9206 and M9216 Series
actuators, are recommended for use with
outdoor air dampers in cold climates.

master/slave operation allows


synchronized control for two actuators
stacked for tandem applications
zero and span adjustment (HGx models)
allows sequential operation of dampers
from a single input signal of
0 (2) to 1 0VDC, 0 (4) to 20 VDC, or
0 (4) to 20 mA

These compact M91xx actuators use a


DC motor with stall detection circuitry that
operates throughout the entire stroke. The
GGx, HGx, and JGx models employ
noise-filtering techniques on the control signal
to eliminate repositioning due to line noise.

jumper-selectable rotation direction and


manual gear release simplify installation,
setup, and field adjustments

A single M91xx model delivers up to 280 lbin


(32 Nm) of torque. Two AGx, GGx, or HGx
models in tandem deliver twice the torque or
560 lbin (64 Nm). The angle of rotation is
mechanically adjustable from 0 to 90 in

Rotation is mechanically limited to 93 by


integral end-stops. The position of the
actuator is visually indicated from 0 to 90 on
the cover.

NPT threaded housing provides easy


connection for electrial fittings

To Order

(See Applications, continued on the


following page.)

Specify the code number from the following selection chart.

Selection Chart

M9132-GGC-2

M9132-AGE-2

M9132-GGA-2

M9132-AGC-2

M9124-JGC-2

M9132-AGA-2

M9124-JGA-2

M9124-HGC-2

M9124-HGA-2

M9124-GGC-2

M9124-GGA-2

M9124-AGE-2

M9124-AGD-2

VDC and mA Input with


Zero and Span
Resistive Input Control

1,000 ohm Potentiometer


0 to 10 VDC

M9124-AGC-2

Feedback
135 ohm Potentiometer

M9124-AGA-2

M9116-JGC-2

M9116-JGA-2

M9116-HGC-2

M9116-HGA-2

M9116-GGC-2

M9116-GGA-2

M9116-AGE-2

M9116-AGD-2

M9116-AGC-2

M9116-AGA-2

M9108-JGC-2

M9108-JGA-2

Floating Control
Proportional Control

Note:

M9108-HGC-2

280 lbin (32 Nm)

On/Off Control

2 Auxiliary Switches
Tandem Operation

M9108-HGA-2

M9108-GGC-2

M9108-GGA-2

210 lbin (24 Nm)

M91xx Series Electric


Non-Spring Return
Actuators

M9108-AGE-2

M9108-AGD-2

140 lbin (16 Nm)

M9108-AGA-2

M9108-AGC-2

70 lbin (8 Nm)

Two actuators with the same torque and control input for tandem operation.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/3

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922030

M9108, M9116, M9124, and M9132 Series Electric Non-Spring Return Actuators
(Continued)
m9100dim.epi
Applications (Continued)
An anti-rotation bracket prevents lateral
movement of the actuator. Pressing the
spring-loaded gear release on the actuator
cover disengages the gear train for manual
repositioning of the coupler.
For more information, refer to the M9108,
M9116, M9124, M9132 Series Electric
Non-spring Return Actuators Product
Bulletin, LIT-2681058 or the M9108,
M9116, M9124, M9132 Series Electric
Non-spring Return Actuators Installation
Instructions, Part No. 34-636-399.

Repair Parts
Replace the unit.

Dimensions, in./mm

Specifications
M91xx Series Electric Non-spring Return Actuators
Power Requirements

M9108- and M9116-AGx: 20 to 30 VAC at 50/60 Hz or 24 VDC 10%; 6.5 VA supply minimum
All Other Models:
20 to 30 VAC at 50/60 Hz or 24 VDC 10%; 7.5 VA supply minimum

Input Signal

AGx:
GGx and HGx:
JGx:

Input Signal
Adjustments

AGx:
Factory Setting, Terminals 1 and 2, CW rotation; Terminals 1 and 3, CCW rotation
GGx and HGx (Voltage Input or Current Input):
Jumper selectable: 0 (2) to 10 VDC, 0 (4) to 20 VDC, or 0 (4) to 20 mA
Adjustable: Zero, 0 to 6 VDC, 0 to 12 VDC, or 0 to 12 mA
Span, 2 to 10 VDC, 4 to 20 VDC, or 4 to 20 mA
Factory Setting:
0 to 10 VDC, 0 to 20 mA, CW rotation with signal increase
GGx, HGx, and JGx: Action is jumper selectable Direct (CW) or Reverse (CCW) with signal increase.

Input Impedance

GGx and HGx:


JGx:

Voltage Input, 205,000 ohms for 0 (2) to 10 V and 410,000 ohms for 0 (4) to 20 V; Current Input, 500 ohms
1.8 Megohms

Feedback Signal

AGD:
AGE:
GGx and HGx:
JGx:

135 ohm feedback potentiometer


1,000 ohm feedback potentiometer
0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA) Corresponds to input signal span selection.
0 to 10 VDC for 90 (10 VDC at 1 mA)

Auxiliary Switch Rating

xGC:

24 VAC at 50/60 Hz or 24 VDC


0 (2) to 10 VDC, 0 (4) to 20 VDC, or 0 (4) to 20 mA
Potentiometer value is 100 ohms minimum to 10,000 ohms maximum

Two Single-Pole, Double-Throw (SPDT) switches rated at 24 VAC 1.5 A inductive, 3.0 A resistive, 35 VA maximum per
switch, Class 2

Mechanical Output
(Running Torque)

M9108:
M9116:
M9124:
M9132:

70 lbin (8 Nm) for one unit; not intended for tandem use
140 lbin (16 Nm) for one unit, 280 lbin (32 Nm) for two in tandem (GGx, HGx)
210 lbin (24 Nm) for one unit, 420 lbin (48 Nm) for two in tandem (AGx, GGx, HGx)
280 lbin (32 Nm) for one unit, 560 lbin (64 Nm) for two in tandem (AGx, GGx)

Audible Noise Rating

45 dBA at 1 m

Rotation Range

0 to 90 in 5-degree increments, mechanically limited to 93

Rotation Time

M9108:
M9116:
M9124:
M9132:

Electrical Connection

M9124- and M9132-AGx: 1/4 in. spade terminals with pluggable 3-terminal blocks (See Accessories chart.)
All Other Models:
Screw terminals for 22 to 14 AWG; maximum of two 18, 20, or 22 AWG per terminal

Mechanical Connection

3/8 to 3/4 in. (10 to 20 mm) diameter round shaft or 3/8 to 5/8 in. (10 to 16 mm) square shaft

Enclosure

NEMA 2, IP42

Ambient Conditions

Operating: -4 to 122F (-20 to 50C); 0 to 95% RH, non-condensing


Storage: -40 to 186F (-40 to 86C); 0 to 95% RH, non-condensing

Dimensions (H x W x D)

7.09 x 3.94 x 2.54 in. (180 x 100 x 64.5 mm)

Shipping Weight

2.9 lb (1.3 kg)

Agency Compliance

UL 873 Listed, File E27734, CCN XAPX


CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark, EMC Directive 89/336/EEC

30 seconds at 50% rated load, 25 to 50 seconds for 0 to 70 lbin (0 to 8 Nm)


80 seconds at 50% rated load, 70 to 115 seconds for 0 to 140 lbin (0 to 16 Nm)
130 seconds at 50% rated load, 115 to 175 seconds for 0 to 210 lbin (0 to 24 Nm)
140 seconds at 50% rated load, 115 to 205 seconds for 0 to 280 lbin (0 to 32 Nm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/3

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922030

M9108, M9116, M9124, and M9132 Series Electric Non-Spring Return Actuators
(Continued)
Accessories
Code Number
DMPR-KR003 (a)

Description
Sleeve Pin Kit for Johnson Controls round dampers with a 5/16 in. (8 mm) diameter shaft

DMPR-KC003 (a) Blade Pin Extension without Bracket for Johnson Controls CD-1300 direct-mount applications
DMPR-KC254

Inside Frame Mounting Kit for damper applications requiring the actuator within the airstream

M9000-103

14 VA Transformer, 120/24 VAC, 60 Hz, Class 2

M9000-104

14 VA Transformer, 230/24 VAC, 60 Hz, Class 2

M9000-105

Pluggable 3-terminal block

M9000-151

Base Mount Linkage Kit for remote inside duct mounting (not intended for M9132 actuators or any tandem application)

M9000-153

Crank Arm Kit for remote mounting (not intended for M9132 actuators or any tandem application)

M9000-154

1 in. Jackshaft Coupler for mounting on a 1 in. diameter damper shaft

M9000-155

Manual Handle for positioning a damper or valve when power is removed from an M91xx actuator

M9000-158

Mounting Kit to tandem mount two M9116 GGx or HGx models; two M9124 AGx, GGx, or HGx; or two M9132 AGx or GGx models on a damper

M9000-160

Replacement anti-rotation bracket for M91xx Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating, proportional, or resistive actuators.

M9000-500

Valve Linkage Kit for mounting M9116 actuators to 1/2 to 2 in. VG7000 Series globe valves

M9000-510

Valve Linkage Kit for mounting M9108, M9116, and M9124 actuators to 1/2 through 1-1/4 in. 2-way and 1/2 and 3/4 in. 3-way VG1000 Series
ball valves

M9000-511

Valve Linkage Kit for mounting M9124 actuators to 1-1/2 in. 2-way and 3-way VG1000 Series ball valves, and M9116 and M9124 actua tors to
1 and 1-1/4 in. 3-way VG1000 Series ball valves

(a) Furnished with the damper and may be ordered separately.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

3/3

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric


Non-Spring Return Actuators
Code No. LIT-1201742

Product Bulletin

Issued December 28, 2007


Supersedes May 9, 2007

The M9102 and M9104 Series Actuators are directmount, non-spring return electric actuators that operate
on AC 24 V power. These synchronous motor-driven
actuators provide floating control (AGA), floating
control with automatic shutoff (IGA), and proportional
control with selectable 0-10 or 2-10 VDC (GGA). The
-2S models are equipped with plenum cables, and the
-3S models are equipped with terminal blocks.
All models are compact in size and are easily installed
on Variable Air Volume (VAV) boxes, Variable Air
Volume and Temperature (VVT) two-position zone
applications, or small- to medium-sized dampers with a
round shaft up to 1/2 in. (13 mm) in diameter or a
3/8 in. (10 mm) square shaft.
The M9102 Series Electric Non-Spring Return
Actuators provide a running torque of 18 lbin (2 Nm),
and the nominal travel time is 30 seconds at 60 Hz
(36 seconds at 50 Hz) for 90 of rotation.
The M9104 Series Electric Non-Spring Return
Actuators provide a running torque of 35 lbin (4 Nm),
and the nominal travel time is 60 seconds at 60 Hz
(72 seconds at 50 Hz) for 90 of rotation.

Figure 1: M9102/M9104 Series Electric


Non-Spring Return Actuator

Table 1: Features and Benefits


Features

Benefits

Two Torques Available: 18 and 35 lbin


(2 and 4 Nm)

Offer the most suitable choice for the specific application

Short 30-Second Travel Time Available

Provides a quick response for two-position zone applications

35 dBA Nominal Audible Noise Rating

Meets the audible noise requirements for open ceiling environments

Synchronous Drive

Provides a constant rotation time that is independent of the load

100,000 Cycle Rating

Provides years of trouble-free service

Direct Shaft Mounting with Single-Screw


Coupler

Reduces installation time and provides three-point shaft gripping

Magnetic Clutch

Protects the actuator gear train and the damper from damage due to
excessive torque during a stall condition

Manual Gear Release

Simplifies actuator setup and adjustments in the field

Plenum Cable or Screw Terminal Electric


Connections

Make wiring quick and easy

Floating, Floating with Timeout, and


Proportional 0(2)...10 VDC Control Inputs
Available

Offer a full range of control input options

Small, Compact Design

Allows installation in tight-fitting locations

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring


Return Actuators Product Bulletin

Product Details
The M9102 and M9104 Series Electric Non-Spring
Return Actuators are designed to position balancing,
control, round, and zone dampers in Heating,
Ventilating, and Air Conditioning (HVAC) systems.
These electric actuators are also designed to position
blades in a VAV box, or they can be used in VVT twoposition zone applications.
Each actuator mounts directly to the surface in any
convenient orientation using a single No. 10 self-drilling
sheet metal screw (included with the actuator). No
additional linkages or couplers are required. Electrical
connections on the actuator are clearly labeled to
simplify installation.
IMPORTANT: Use this M9102 or M9104 Series
Electric Non-Spring Return Actuator only to control
equipment under normal operating conditions.
Where failure or malfunction of the electric actuator
could lead to personal injury or property damage to
the controlled equipment or other property,
additional precautions must be designed into the
control system. Incorporate and maintain other
devices such as supervisory or alarm systems or
safety or limit controls intended to warn of, or protect
against, failure or malfunction of the electric
actuator.
IMPORTANT: Do not install or use this M9102 or
M9104 Series Electric Non-Spring Return Actuator
in or near environments where corrosive substances
or vapors could be present. Exposure of the electric
actuator to corrosive environments may damage the
internal components of the device and will void the
warranty.

IMPORTANT: Before specifying M9102 or M9104


Series Electric Non-Spring Return Actuators for
plenum applications, verify acceptance of exposed
plastic materials in plenum areas with the local
building authority. Building codes for plenum
requirements vary by location. Some local building
authorities accept compliance to UL 1995, Heating
and Cooling Equipment, while others use different
acceptance criteria.

Operation
When combined with a VAV or VVT controller, the
M9102 or M9104 Series Electric Non-Spring Return
Actuator provides reliable, integrated damper control.

AGA Models
An AC 24 V input signal from the controller to the
Clockwise (CW) or Counterclockwise (CCW) terminal
on the electric actuator causes the motor to rotate in
the proper direction, and moves the damper blades
open or closed. When the controller stops sending the
input signal, the electric actuator remains in place.
Note: Use a VAV or VVT controller and/or software
that provides a timeout function at the end of rotation
(stall) to avoid excessive wear or drive time on the
actuator motor.

IGA Models
The IGA models operate in the same fashion as the
AGA models, except the motor automatically shuts off
after a time delay. IGA models can be used with
controllers that apply a constant CW or CCW signal.

GGA Models
The GGA models accept a 0(2)...10 VDC command
signal to position the Output hub. The actuator returns
a 0-10 volt position indication on the Feedback signal.
A selectable switch allows 0-10 VDC or 2-10 VDC
commands and Reverse Acting/Direct Acting (RA/DA)
operation.

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring Return Actuators Product Bulletin

Repair Information
If the M9102 or M9104 Series Electric Non-Spring
Return Actuator fails to operate within its specifications,
replace the unit. For a replacement electric actuator,
contact the nearest Johnson Controls representative.

Ordering Information
Table 2: Electric Non-Spring Return Actuator Models
Code Number

Control Type

Running Torque

Travel Time

Electrical Connections

M9102-AGA-2S

Floating

18 lbin (2 Nm)

30 Seconds at
60 Hz

48 in. (1.2 m) UL 444 Type CMP


Plenum Rated cable with 19 AWG
(0.75 mm2) conductors and .25 in.
(6 mm) ferrule ends

M9102-AGA-3S

Floating

18 lbin (2 Nm)

30 Seconds at
60 Hz

M3 Screw Terminals

M9104-AGA-2S

Floating

35 lbin (4 Nm)

60 Seconds at
60 Hz

48 in. (1.2 m) UL 444 Type CMP


Plenum Rated cable with 19 AWG
(0.75 mm2) conductors and .25 in.
(6 mm) ferrule ends

M9104-AGA-3S

Floating

35 lbin (4 Nm)

60 Seconds at
60 Hz

M3 Screw Terminals

M9104-IGA-2S

Floating or On/Off

35 lbin (4 Nm)

60 Seconds at
60 Hz

48 in. (1.2 m) UL 444 Type CMP


Plenum Rated cable with 19 AWG
(0.75 mm2) conductors and .25 in.
(6 mm) ferrule ends

M9104-IGA-3S

Floating or On/Off

35 lbin (4 Nm)

60 Seconds at
60 Hz

M3 Screw Terminals

M9104-GGA-2S

Proportional

35 lbin (4 Nm)

60 Seconds at
60 Hz

48 in. (1.2 m) UL 444 Type CMP


Plenum Rated cable with 19 AWG
(0.75 mm2) conductors and .25 in.
(6 mm) ferrule ends

M9104-GGA-3S

Proportional

35 lbin (4 Nm)

60 Seconds at
60 Hz

M3 Screw Terminals

Table 3: Accessories (Order Separately)


Code Number
DMPR-KC003

Description
7 in. (178 mm) Blade Pin Extension without Bracket for Johnson Controls Direct-Mount Damper
Applications

DMPR-KR0031

Sleeve Pin Kit for Johnson Controls Round Dampers with a 5/16 in. (8 mm) Diameter Shaft

M9000-200

Commissioning Tool that Provides a Control Signal to Drive 24 V On/Off, Floating, Proportional, and/or
Resistive Electric Actuators

M9104-100

Connector for 3/8 in. (10 mm) flexible metal conduit

1.

Furnished with the damper and may be ordered separately.

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring Return Actuators Product Bulletin

Dimensions
25/32
(20)

1-1/4
(32)

Set Screw
Radius
Clearance

1-3/32
(28)
9/16
(14)

5-5/32
(131)

1-13/32
(36)

3/16
(5)

2-13/16
(71)

2-1/16
(52)

2-1/4
(57)

FIG:act_dim

4-3/32
(104)

Figure 2: M9102/M9104 Series Electric Non-Spring Return Actuator Dimensions, in. (mm)

Technical Specifications
M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring Return Actuators
(Part 1 of 2)
Power Requirements

Control Type

Input Signal

Feedback Signal

M910x-AGA-xS

AC 24 V +25%/-20% at 50/60 Hz, 2.1 VA, Class 2, Safety Extra-Low


Voltage (SELV)

M9104-IGA-xS

AC 24 V +25%/-20% at 50/60 Hz, 3.0 VA, Class 2, SELV

M9104-GGA-xS

AC 24 V +25%/-20% at 50/60 Hz, 3.6 VA, Class 2, SELV

M910x-AGA-xS

Floating Control without Timeout

M9104-IGA-xS

Floating or On/Off Control with Timeout

M9104-GGA-xS

Proportional Control

M910x-AGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2, SELV without Timeout

M9104-IGA-xS

AC 24 V +25%/-20% at 50/60 Hz, Class 2, SELV with Timeout

M9104-GGA-xS

0(2) to 10 VDC or 0(4) to 20 mA with field-furnished 500 ohm resistor

M9104-GGA-2S

0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA)


Corresponds to input signal span selection

Motor Input Impedance


Running Torque
Travel Time

200 ohms Nominal


M9102 Series

18 lbin (2 Nm)

M9104 Series

35 lbin (4 Nm)

M9102 Series

30 Seconds at 60 Hz (36 Seconds at 50 Hz) for 90 of Rotation

M9104 Series

60 Seconds at 60 Hz (72 Seconds at 50 Hz) for 90 of Rotation

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring Return Actuators Product Bulletin

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring Return Actuators
(Part 2 of 2)
Rotation Range

93 3, CW or CCW

Cycles

100,000 Full Stroke Cycles;


2,500,00 Repositions at Rated Running Torque

Audible Noise Rating


Electrical Connections

35 dBA Nominal at 39-13/32 in. (1 m)


M9102-AGA-2S
M9104-xGA-2S

48 in. (1.2 m) UL 444 Type CMP Plenum Rated cable with 19 AWG
(0.75 mm2) conductors and .25 in. (6 mm) ferrule ends

M9102-AGA-3S
M9104-xGA-3S

M3 Screw Terminals

Mechanical Connections
Enclosure

Ambient Conditions
Compliance

Up to 1/2 in. (13 mm) Diameter Round Damper Shaft or 3/8 in.
(10 mm) Square Damper Shaft
M9102-AGA-2S
M9104-xGA-2S

NEMA 2, IP42

M9102-AGA-3S
M9104-xGA-3S

NEMA 1, IP40

Operating

-4 to 140F (-20 to 60C); 90% RH Maximum, Noncondensing

Storage

-20 to 150F (-29 to 66C); 90% RH Maximum, Noncondensing

North America

UL Listed, File E27734, CCN XAPX (United States) and XAPX7


(Canada)
Actuator Housing is Plenum Rated per CSA C22.2 No. 236/UL 1995,
Heating and Cooling Equipment

Shipping Weight

European Union

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


1.0 lb (0.5 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

Metasys is a registered trademark of Johnson Controls, Inc.


All other marks herein are the marks of their respective owners.
2007 Johnson Controls, Inc.

M9102-AGA-2S, -3S and M9104-xGA-2S, -3S Series Electric Non-Spring Return Actuators Product Bulletin
Published in U.S.A.

www.johnsoncontrols.com

Product Bulletin
Issue Date

M91xx
08/31/01

M9108, M9116, M9124, and M9132 Series Electric


Non-spring Return Actuators
The M91xx Series includes M9108, M9116, M9124,
and M9132 models. All of these direct-mount electric
actuators operate on 24 VAC or VDC power. The
M91xx actuators are available for use with on/off,
floating, proportional, or resistive controllers. These
bidirectional actuators do not require a damper
linkage, and are easily installed on a damper with a
round shaft up to 3/4 in. (19 mm) in diameter or a
square shaft up to 5/8 in. (16 mm). They may be direct
or remote mounted to a damper or mounted to a valve
using one of the M9000-5xx Valve Linkage Kits.
A single M91xx model delivers up to 280 lbin (32 Nm)
of torque. Two AGx, GGx, or HGx models in tandem
deliver twice the torque or 560 lbin (64 Nm). The
angle of rotation is mechanically adjustable from
0 to 90 in 5-degree increments. Integral auxiliary
switches are available to indicate end-stop position or
to perform switching functions at any angle within the
selected rotation range. Position feedback is available
through switches, a potentiometer, or a
0 (2) to 10 VDC signal.

Figure 1: M91xx Series Actuator

Features and Benefits

Six Torques: 70 to 560 lbin


(8 to 64 Nm)

Offer the most suitable choice for the


application

Four Control Inputs


Output Position Feedback

Meet the needs of most applications

Electronic Stall Detection

Ensures higher reliability by deactivating the


actuator motor when a stall condition is
detected

Master/Slave Operation

Allows synchronized control for two actuators


stacked for tandem applications

Zero and Span Adjustment

Allows sequential operation of dampers from


a single input signal of 0 (2) to 10 VDC,
0 (4) to 20 VDC, or 0 (4) to 20 mA

(HGx Models)

Jumper-selectable Rotation
Direction and Manual Gear
Release

NPT Threaded Housing

2001 Johnson Controls, Inc.


Code No. LIT-2681058

Provides simple, closed-loop control with


accurate position sensing

Simplify installation, setup, and field


adjustments
Provides easy connection for electrical fittings

1
www.johnsoncontrols.com

Application

Operation

IMPORTANT:
This device is not designed or
intended to be used in or near environments where
explosive vapors or gases could be present, or
environments where substances corrosive to the
devices internal components could be present.

IMPORTANT:
The M91xx Series actuator is
intended to control equipment under normal
operating conditions. Where failure or malfunction of
an M91xx actuator could lead to an abnormal
operating condition that could cause personal injury
or damage to the equipment or other property, other
devices (limit or safety controls), or systems (alarm
or supervisory) intended to warn of, or protect
against, failure or malfunction of an M91xx actuator
must be incorporated into and maintained as part of
the control system.

M91xx actuators are designed to position air dampers


and valves in Heating, Ventilating, and
Air Conditioning (HVAC) systems. Applications
include:

positioning return air or exhaust dampers

controlling face and bypass dampers

positioning blades for variable volume fans

positioning VG1000 Series ball valves and


VG7000 Series globe valves when used with an
M9000-5xx Valve Linkage

M91xx actuators operate on 24 VAC at 50/60 Hz or


24 VDC. These compact actuators use a DC motor
with stall detection circuitry that operates throughout
the entire stroke. The GGx, HGx, and JGx models
employ noise-filtering techniques on the control signal
to eliminate repositioning due to line noise.

Two each of the following models provide twice the


amount of running torque of a single unit when
mounted in tandem: M9116-GGx or HGx; M9124-AGx,
GGx, or HGx; and M9132-AGx or GGx.
Refer to the manufacturers information to properly
size the damper, valve, and/or actuator. Spring return
actuators, such as Johnson Controls M9206 and
M9216 Series, are recommended for use with outdoor
air dampers in cold climates.

Rotation is mechanically limited to 93 by integral


end-stops. The position of the actuator is marked from
0 to 90 on the cover. An anti-rotation bracket prevents
lateral movement of the actuator. Pressing the springloaded gear release on the actuator cover disengages
the gear train for manual repositioning of the coupler.

Dimensions
See Figure 2 for actuator dimensions.
3.94
100

90

7.09
180

Shaft
Dimensions
0.37 to 0.63
10 to 16

60 30
30
60

90
4.92
125

1.04
27
1.38
35

0.37 to 0.8
10 to 20
Shaft
Dimensions

5.43
Cover
138
Removal

5.75
146

1.88
48
2.13
54
3.13
79

1.73
44
Conduit Plug Centers

1.38
35
2.54
64.5

1.22

4.88
124
Anti-rotation Bracket
Dimensions

Figure 2: Actuator and Anti-rotation Bracket Dimensions, in. (mm)

M9108, M9116, M9124, and M9132 Series Electric Non-spring Return Actuators Product Bulletin

Repairs and Replacement

Ordering Information

Field repairs must not be made. To order a


replacement or an accessory, refer to the Ordering
Information section.

Contact the nearest Johnson Controls representative,


and specify the desired product code number from
Table 1 or 2.

Table 1: Actuators
M91xx Series
Electric Non-spring
Return Actuators

140 lbin
(16 Nm)

210 lbin
(24 Nm)

280 lbin
(32 Nm)

M9108-AGA-2
M9108-AGC-2
M9108-AGD-2
M9108-AGE-2
M9108-GGA-2
M9108-GGC-2
M9108-HGA-2
M9108-HGC-2
M9108-JGA-2
M9108-JGC-2
M9116-AGA-2
M9116-AGC-2
M9116-AGD-2
M9116-AGE-2
M9116-GGA-2
M9116-GGC-2
M9116-HGA-2
M9116-HGC-2
M9116-JGA-2
M9116-JGC-2
M9124-AGA-2
M9124-AGC-2
M9124-AGD-2
M9124-AGE-2
M9124-GGA-2
M9124-GGC-2
M9124-HGA-2
M9124-HGC-2
M9124-JGA-2
M9124-JGC-2
M9132-AGA-2
M9132-AGC-2
M9132-AGE-2
M9132-GGA-2
M9132-GGC-2

70 lbin
(8 Nm)

On/Off Control

Floating Control


Proportional Control
VDC and mA Input with


Zero and Span


Resistive Input Control
Feedback

135 ohm Potentiometer

1,000 ohm Potentiometer




0 to 10 VDC

2 Auxiliary Switches

Tandem Operation
Note: Use two actuators with the same torque and control input for tandem operation.

Table 2: Accessories
Product Code
Number

Description

DMPR-KR003*

Sleeve Pin Kit for Johnson Controls round dampers with a 5/16 in. (8 mm) diameter shaft

DMPR-KC003*

Blade Pin Extension without Bracket for Johnson Controls CD-1300 direct-mount applications

DMPR-KC254

Inside Frame Mounting Kit for damper applications requiring the actuator within the airstream

M9000-103

14 VA Transformer, 120/24 VAC, 60 Hz, Class 2

M9000-104

14 VA Transformer, 230/24 VAC, 60 Hz, Class 2

M9000-105

Pluggable 3-terminal block

M9000-150

Damper Mount Linkage Kit for remote inside duct mounting an M9108, M9116, M9124, or M9216 actuator
to a 3-blade ot larger damper (not intended for a Johnson Controls damper)

M9000-151

Base Mount Linkage Kit for remote inside duct mounting (not intended for M9132 actuators or any tandem
application)

M9000-153

Crank Arm Kit for remote mounting (not intended for M9132 actuators or any tandem application)

M9000-154

1 in. Jackshaft Coupler Kit for mounting on a 1 in. diameter damper shaft

M9000-155

Manual Handle for positioning a damper or valve when power is removed from an M91xx actuator

M9000-158

Mounting Kit to tandem mount two M9116 GGx or HGx; two M9124 AGx, GGx or HGx models; or
two M9132 AGx or GGx models on a damper

M9000-160

Replacement anti-rotation bracket for M91xx Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating, proportional, or resistive actuators.

M9000-500

Valve Linkage Kit for mounting M9116 actuators to 1/2 to 2 in. VG7000 Series globe valves

M9000-510

Valve Linkage Kit for mounting M9108, M9116, and M9124 actuators to 1/2 through 1-1/4 in. 2-way and
1/2 and 3/4 in. 3-way VG1000 Series ball valves

M9000-511

Valve Linkage Kit for mounting M9124 actuators to 1-1/2 in. 2-way and 3-way VG1000 Series ball valves,
and M9116 and M9124 actuators to 1 and 1-1/4 in. 3-way VG1000 Series ball valves

* Furnished with the damper and may be ordered separately.


M9108, M9116, M9124, and M9132 Series Electric Non-spring Return Actuators Product Bulletin

Technical Data
Product M91xx Series Electric Non-spring Return Actuators
Power Requirements M9108-, M9116-AGx: 20 to 30 VAC at 50/60 Hz or 24 VDC 10%; 6.5 VA supply, Class 2
All Other Models:
20 to 30 VAC at 50/60 Hz or 24 VDC 10%; 7.5 VA supply, Class 2
Input Signal AGx:
24 VAC at 50/60 Hz or 24 VDC
GGx, HGx: 0 (2) to 10 VDC, 0 (4) to 20 VDC, or 0 (4) to 20 mA
JGx:
Potentiometer value is 100 ohms minimum to 10,000 ohms maximum
Input Signal Adjustments AGx:
Factory Setting, Terminals 1 and 2, CW rotation; Terminals 1 and 3, CCW rotation
GGx, HGx (Voltage Input or Current Input):
Jumper selectable: 0 (2) to 10 VDC, 0 (4) to 20 VDC, or 0 (4) to 20 mA
Adjustable:
Zero, 0 to 6 VDC, 0 to 12 VDC, or 0 to 12 mA
Span, 2 to 10 VDC, 4 to 20 VDC, or 4 to 20 mA
Factory Setting: 0 to 10 VDC, 0 to 20 mA, CW rotation with signal increase
GGx, HGx, and JGx: Action is jumper selectable Direct (CW) or Reverse (CCW) with
signal increase.
Input Impedance GGx, HGx: Voltage Input, 205,000 ohms for 0 (2) to 10 V and 410,000 ohms for 0 (4) to 20 V
Current Input, 500 ohms
JGx:
1.8 Megohms
Feedback Signal AGD:
135 ohm feedback potentiometer
AGE:
1,000 ohm feedback potentiometer
GGx, HGx: 0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA)
Corresponds to input signal span selection.
JGx:
0 to 10 VDC for 90 (10 VDC at 1 mA)
Auxiliary Switch Rating xGC:
Two Single-Pole, Double-Throw (SPDT) switches rated at 24 VAC
1.5 A inductive, 3.0 A resistive; 35 VA maximum per switch, Class 2
Mechanical Output M9108: 70 lbin (8 Nm) for one unit; not intended for tandem use
(Running Torque) M9116: 140 lbin (16 Nm) for one unit, 280 lbin (32 Nm) for two in tandem (GGx, HGx)
M9124: 210 lbin (24 Nm) for one unit, 420 lbin (48 Nm) for two in tandem (AGx, GGx, HGx)
M9132: 280 lbin (32 Nm) for one, 560 lbin (64 Nm) for two in tandem (AGx, GGx)
Audible Noise Rating 45 dBA at 1 m
Rotation Range 0 to 90 in 5-degree increments, mechanically limited to 93
Rotation Time M9108: 30 seconds at 50% rated load, 25 to 50 seconds for 0 to 70 lbin (0 to 8 Nm)
M9116: 80 seconds at 50% rated load, 70 to 115 seconds for 0 to 140 lbin (0 to 16 Nm)
M9124: 130 seconds at 50% rated load, 115 to 175 seconds for 0 to 210 lbin (0 to 24 Nm)
M9132: 140 seconds at 50% rated load, 115 to 205 seconds for 0 to 280 lbin (0 to 32 Nm)
Electrical Connection M9124-, M9132-AGx: 1/4 in. spade terminals with pluggable 3-terminal blocks
All Other Models:
Screw terminals for 22 to 14 AWG; maximum of two 18, 20, or
22 AWG per terminal
Mechanical Connection 3/8 to 3/4 in. (10 to 20 mm) diameter round shaft or 3/8 to 5/8 in. (10 to 16 mm) square shaft
Enclosure NEMA 2, IP42
Ambient Conditions Operating:
-4 to 122F (-20 to 50C); 0 to 95% RH, non-condensing
Storage:
-40 to 186F (-40 to 86C); 0 to 95% RH, non-condensing
Dimensions (H x W x D) 7.09 x 3.94 x 2.54 in. (180 x 100 x 64.5 mm)
Shipping Weight 2.9 lb (1.3 kg)
Agency Compliance UL 873 Listed, File E27734, CCN XAPX
CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark, EMC Directive 89/336/EEC
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

Printed in U.S.A.
www.johnsoncontrols.com

M9108, M9116, M9124, and M9132 Series Electric Non-spring Return Actuators Product Bulletin

PreliminaryThis information may change.


Product Bulletin
Issue Date August 10, 2007

E-Link a communications gateway for equipment

The Johnson Controls Equipment Link (ELink) is an economical and versatile


communications device that provides a
connection between YORK equipment and
open / standard protocols. It efficiently
manages all the communication protocols
used by YORK equipment exposing the data
in a consistent, organized and defined
fashion. The E-Link is available as a card
(shown in Figure 1) that can be fitted directly
inside the equipments control panel. It can
also be supplied within a line voltage enabled
enclosure. Configuring the required
equipment profile and output protocol is
achieved through a simple switch selection.

Figure 1:

Features and Benefits


BACnet MS/TP, LON, N2,
and Modbus RTU outputs

Enables equipment connectivity to these


industry standard open network protocols

Quick Starts

The desired output protocol and the


equipment profile are switch selectable,
simplifying the equipment connectivity
commissioning and start-up

Removable connectors

Simplifies installation and speeds up future


service

LonMark compliance

Supports the LonMark 8040 profile,


augmented with JCI specific manufacturer
network variables

Meets the requirements for


a BTL Class 2 device

Increased connectivity with other BTL certified


devices or systems

Third communications port

Can be used for auxiliary monitoring,


diagnostics and control

2007 Johnson Controls, Inc.


Part No. xxxxxxxx, Rev.
Code No. LIT-xxxxxx

1
www.johnsoncontrols.com
Software Release X.X

PreliminaryThis information may change.

Overview

User Reports

The E-link replaces the York MicroGateways. It


consolidates the previously supported equipment
profiles into a single application while enabling a user
to easily select the desired output protocol without the
need to change out the firmware.

There are certain BACnet and Modbus parameters


that may require being field configured to achieve
optimum performance. User reports provide an
efficient and convenient way of making these changes.

Table 1: Orderable Part Numbers

Field Commissioning

Description

Part number

E-Link with serial outputs (BACnet


MS/TP, Modbus RTU and N2)

YK-ELNK100-0

E-Link with LON output

YK-ELNK101-0
YK-ELNK00-0

E-Link with serial outputs in an


enclosure
E-Link with LON output in an
enclosure

YK-ELNK01-0

OptiView / Latitude installation kit

YK-ELNOLK-0

There are two mechanisms that allow a user to


maintain and troubleshoot the E-link in the field.
X-Modem
Updated firmware and/or databases may be restored
to an E-Link using this standard data protocol.
Create a temporary Quick Start setting
Two Quick Start settings have been reserved to allow
a user to make field modifications.

Applications

Port functionality

The E-Link is used to provide Johnson Controls / York


mechanical equipment such as chillers and rooftop
units with BAS networking connectivity. It is designed
with three active serial ports. Port 1 and Port 4 are
used for BAS networking, Port 2 is reserved for
connecting to the equipment; while Port 3 provides
access for auxiliary monitoring and control.

Port 1

To simplify the installation and setup, the E-link comes


preconfigured with a series of chiller and rooftop
profiles that may be chosen by simply selecting the
correct DIP switch settings.

Configuration Method
The E-Link is commissioned using three switches. The
MAC address switch is primarily used to select the
devices network address and for invoking a
troubleshooting mode. Application switch A is used to
select the desired equipment profile, while Application
switch B selects the required output protocol. A
momentary pushbutton activates the selected profile
and output protocol.

Field Diagnostics
Initial Field troubleshooting may be performed visually
by observing the communication ports and Status
LEDS.

This RS-485 serial port is used for connecting the


E-Link to one of the following BAS networking
protocols:

BACnet MS/TP

N2

Modbus RTU

Port 2
Port 2A
This is an RS-485 port that is used for connecting the
E-Link to equipment that uses the York Talk II protocol
or BACnet MS/TP.
Port 2B
This RS-232 port is used for connecting the E-Link to
equipment using the York Talk III protocol.

Port 3
This RS-485 port is used for connecting the E-Link to
one of the following BAS networking protocols:

BACnet MS/TP

Further diagnostics can be done with the use of a


terminal emulation program such as Windows hyper
terminal.

N2

Modbus RTU

User Access

Port 4

A user may gain access to the E-Link by logging on


with an appropriate password. This will then allow the
E-Links application to be viewed.

This TTL port is used to provide a LON based BAS


connection.

E-Link a communications gateway for equipment

PreliminaryThis information may change.

Multiple Port Operation


The E-Link supports concurrent access of equipments
data on ports (1 and 3, and 4 and 3).

The Modbus data link layer can be configured using


Quick Starts to support two baud rates (9600 or19.2K)
two parities (N or E) and one and two stop bits.

Data Mapping

BACnet

All the E-Links internal data is expressed in terms of


standard BACnet objects of type AV, BV and MV.
Each object supports a collection of required and
optional properties which are utilized in varying
degrees by the different protocols

A full description of the BACnet services and


capabilities are provided in the PICS/BIBBS document
that may be obtained from your local JCI
representative.
The BACnet data link layer is configured using Quick
Starts to support auto baud, 38.4K and 76.8K.

Integration
In order for the E-Link to be fully integrated into a BAS
system, the mapped output (AV, BV and MSV) objects
along with their associated equipment definitions need
to be known. This detailed information is provided in
the equipment point lists that may be obtained from
your local JCI representative.

N2

Modbus

It supports the following N2 commands:

The following function codes are supported:


Function Code

Description

Read Coil Status

Read Input status

Read Holding registers

Read input register

Force Single coil

Preset single register

15

Force multiple coils

16

Force multiple registers

The E-Link supports the N2 Open protocol and


operates at 9600 baud. From a programming
perspective, the E-Link is considered as a Vendor
Device (VND). The data is presented using the
following data types ADI, ADF and BD objects.

Commands
Synch Time
Poll without/with ACK message
Read internal parameter
Override internal parameter
Override release parameter
Identify device type

The N2 data link layer is configured using the Quick


Starts to support 9600 baud.

Data Integrity
The maximum message size that the E-Link can
process is limited to 256 bytes, allowing 800 coils and
100 registers to be read or set. The E-Links Modbus
data is scaled on a per point basis can be processed
without any modification, may be divided by 10 when
received, or multiplied by 10 when transmitted.
Certain data may be scaled differently by making an
appropriate selection in the User reports.

The communications link between the E-Link and the


equipment is monitored and, if it is compromised, the
data is marked as unreliable.

Document Name

PreliminaryThis information may change.

Technical Specifications
Product

E-Link

Power Requirements
Input voltage
Power consumption
Agency Listings

24 VAC at 50/60 Hz (+/- 15%)


12 VDC (-2% / 50%)
Nominally 12 VA
For the YK-ELNKE00-0 and YK-ELNKE01-0
UL 916/FCC Part 15 Conducted and Radiated
CE (Satisfying all the relevant EMC directives) and IEC950/EN60950 (Safety directive)

Ambient Operating
Conditions

-40 to 85 C; (-40 to 185F) 0 to 95 % RH non condensing

Ambient Storage
Conditions

-40 to 90C; (-40 to 194F) 0 to 95 % RH non condensing

Shipping Weight

Circuit board - 8 oz (226 grams)

Metal enclosure / transformer -

4.5 lbs (2 kg)

Technology
Processor
Memory
Operating System

MCF 5272 Coldfire @ 66 MHZ


4 M of Flash
8 M of SDRAM
eCos

Communications
Port 1
Port 2A
Port 2B
Port 3
Port 4
User Functions
Communication Status
Status LED
MAC address
App switch Group A
App switch Group B
EOL switch
Activation push button

2.5 KV isolated BAS networking port (RS 485 -- BACnet MS/TP, N2, Modbus RTU)
Equipment port (RS 485 -- York Talk II or BACnet MS/TP)
Equipment port (RS 232 -- York Talk III)
Monitoring port (RS 485 -- BACnet MS/TP, N2, Modbus RTU)
BAS networking port (TTL interface LON)
Each of the communication ports has a TX and RX Status LED (Transmitting RED = ON,
Receiving - GREEN = ON)
Flashing LED indicates various type of error codes
A 7-way switch sets network address between 1 and 127
A 6-way switch that is used to configure the required equipment profile.
A 4-way switch that is used to configure the required output protocol.
Each RS 485 port has an EOL network that is switch selectable
This is used to activate the selection chosen on App switch A and App switch B

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

E-Link a communications gateway for equipment

Published in U.S.A.
www.johnsoncontrols.com

Code No. LIT-1900381


Issued August 11, 2006

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two


Outputs, Dehumidification Capability, and Three Speeds of Fan
Control
Description

The TEC22x6(H)-2 Series Thermostats are


LONWORKS network devices that provide
control of two- or four-pipe fan coils, cabinet
unit heaters, or other equipment using on/off,
floating, or proportional 0 to 10 VDC control
input, dehumidification capability, and up to
three speeds of fan control. The
technologically advanced
TEC22x6(H)-2 Series Thermostats feature a
Building Automation System (BAS)
LONWORKS network communication capability
that enables remote monitoring and
programmability for efficient space
temperature control. Specific models are
available to accommodate commercial and
hospitality applications.
The TEC22x6(H)-2 Series Thermostats
feature an intuitive user interface with backlit
display that makes setup and operation quick
and easy. The thermostats also employ a
unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.

Features

LONWORKS network communication


provides compatibility with a proven
communication network;
LONWORKS network is widely accepted by
Heating, Ventilating, and Air Conditioning
(HVAC) control suppliers.
integral humidity sensing capability and
dehumidification capability
(dehumidification models) increases
occupancy comfort by providing
dehumidification.

backlit Liquid Crystal Display (LCD)


offers real-time control status of the
environment in easy-to-read, English plain
text messages with constant backlight that
brightens during user interaction.
on/off, floating, or proportional 0 to 10 VDC
control offers additional application
flexibility by providing more advanced
control signals.
three speeds of fan control provide easy
FAN speed selection via the interface key
to meet the application requirements.
Override Interface Key
(Commercial Models) allows easy
access for temporarily overriding the
unoccupied mode.
Temperature Scale Selector Key
(Hospitality Models) offers guests the
ability to select a Fahrenheit (F) or Celsius
(C) temperature scale display.
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys.
two configurable binary inputs provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status.
over 20 configurable parameters enable
the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover.
Please refer to the TEC22x6(H)-2 Series
LONWORKS Network Thermostats with Two
Outputs, Dehumidification Capability, and
Three Speeds of Fan Control Product Bulletin
(LIT-12011118) for important product
information.

This is the graphic frame!

TEC22x6-2 Series LONWORKS


Network Thermostat with
Two Outputs, Dehumidification
Capability, and Three Speeds of
Fan Control

Repair Information
If the TEC22x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the
unit. For a replacement TEC22x6(H)-2 Series
Thermostat, contact the nearest
Johnson Controls representative.

Selection Chart
Code Number

Control Outputs

Fan Control

Dehumidification Capability

Application

TEC2216-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2216H-2
TEC2226-2

Hospitality Market
Two On/Off or Floating

Commercial Market

TEC2226H-2

Hospitality Market

TEC2236-2

Yes

Commercial Market

No

Commercial Market

TEC2236H-2
TEC2246-2

Hospitality Market
Two Proportional 0 to 10 VDC

TEC2246H-2

Hospitality Market

TEC2256-2

Yes

TEC2256H-2

Commercial Market
Hospitality Market

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 2

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control (Continued)
Accessories
Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

8 (203 mm)1 Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-On Temperature Sensor

1. Other probe lengths available.

Technical Specifications
TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability, and Three Speeds of
Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or Safety Extra-Low Voltage (SELV)

Relay/Triac Contact On/Off and Floating 30 VAC, 1.0 A Maximum, 3.0 A In-Rush
Rating
Control
Analog Output
Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary Output
Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

Unshielded Twisted Pair - 22 AWG (0.6 mm Diameter) Minimum, 18 AWG (1.0 mm Diameter) Recommended

LONWORKS Network Standard

64 Devices Maximum without a Repeater, 127 Devices Maximum with a Repeater;


6,250 ft (1,905 m) Maximum (Bus Topology)

Temperature Range Backlit Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating Control
Accuracy

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband

2F/1C between Heating and Cooling

Ambient Conditions Operating


Compliance

Shipping Weight

40.0F/4.5C to 90.0F/32.0C

Cooling Control

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX, Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
LONMARK Certification 3.4 (pending)

Canada

UL Listed, File E27734, CCN XAPX7, Under


CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC, standards EN 61000-6-3 and EN 61000-6-1

Australia and New


Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the
local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 2

Code No. LIT-1900380


Issued May 15, 2006

TEC2245-2 LONWORKS Network Thermostat with Single Proportional


Output and One-Speed Fan Control
Description

Features

The TEC2245-2 Thermostat is a LONWORKS


network device that provides control of
two-pipe fan coils, cabinet unit heaters, or
other equipment using a proportional 0 to 10
VDC control input and one-speed fan control.
The technologically advanced
TEC2245-2 Thermostat features a Building
Automation System (BAS) LONWORKS
network communication capability that
enables remote monitoring and
programmability for efficient space
temperature control.

The TEC2245-2 Thermostat features an


intuitive user interface with backlit display that
makes setup and operation quick and easy.
The thermostat also employs a unique,
proportional control algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.
Refer to the TEC2245-2 LONWORKS Network
Thermostat with Single Proportional Output
and One-Speed Fan Control Product Bulletin
for important product application information.

LONWORKS Network Communication


Provides compatibility with a proven
communication network;
LONWORKS network is widely accepted by
Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers
Backlit Liquid Crystal Display (LCD)
Offers real-time control status of the
environment in easy-to-read, plain text
messages with constant backlight that
brightens during user interaction
Proportional 0 to 10 VDC Control Offers
additional application flexibility by providing
more advanced control signals
Override Interface Key Allows easy
access for temporarily overriding the
unoccupied mode
Simplified Setpoint Adjustment Enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys
Two Configurable Binary Inputs Provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status
Over 20 Configurable Parameters
Enable the thermostat to adapt to any
application, allowing installer parameter
access without opening the thermostat
cover

This is the graphic frame!

TEC2245-2 LONWORKS Network


Thermostat with Single Proportional
Output and One-Speed Fan Control

4-15/16
(125)
Room Temp
70.0F

FAN

3-3/8
(86)

1-1/8
(29)

FIG:dmnsns__2245_22x6

MODE

TEC2245 Series Thermostat Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2005 Johnson Controls, Inc.

1 of 2

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and


One-Speed Fan Control (Continued)
Selection Chart
Code Number

Description

TEC2245-2

LONWORKS network, Two-Pipe, Proportional 0 to 10 VDC Control Control of Two-Pipe Fan Coils, Cabinet Unit Heaters, or Other
Output, and One-Speed Fan Control Thermostat
Equipment Using a Proportional 0 to 10 VDC Control Input and
One-Speed Fan Control

Applications

Accessories
Code Number

Description

SEN-600-3

Duct Mount Air Temperature Sensor

SEN-600-41

Remote Indoor Air Temperature Sensor with Occupancy Override and Light-Emitting Diode (LED)

1. Only the occupancy override function can be accomplished using the SEN-600-4 with the TEC2245-2.

Technical Specifications
TEC2245-2
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or Safety Extra-Low Voltage (SELV)

Analog Output Rating

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary Output
Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Wire Size

Unshielded Twisted Pair - 22 AWG (0.6 mm Diameter) Minimum, 18 AWG (1.0 mm Diameter) Recommended

LONWORKS Network Standard

64 Devices Maximum without a Repeater, 127 Devices Maximum with a Repeater;


6,250 ft (1,905 m) Maximum (Bus Topology)

Thermostat Measurement Range

-40.0F/-40.0C to 122.0F/50.0C

Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Resolution

0.2F/0.1C

Control Accuracy
Control Range

0.9F/0.5C at 70.0F/21.0C Typical Calibrated


Heating

40.0F/4.5C to 90.0F/32.0C in 0.5 Increments

Cooling

54.0F/12.0C to 100.0F/38.0C in 0.5 Increments

Minimum Deadband

2F/1C between Heating and Cooling

Ambient Conditions Operating


Compliance

Shipping Weight

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX, Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
LONMARK Certification 3.4 (pending)

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

European Union

CE Mark, EMC Directive 89/336/EEC

Australia and New


Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2005 Johnson Controls, Inc.

2 of 2

Code No. LIT-1900381


Issued August 11, 2006

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two


Outputs, Dehumidification Capability, and Three Speeds of Fan
Control
Description

The TEC22x6(H)-2 Series Thermostats are


LONWORKS network devices that provide
control of two- or four-pipe fan coils, cabinet
unit heaters, or other equipment using on/off,
floating, or proportional 0 to 10 VDC control
input, dehumidification capability, and up to
three speeds of fan control. The
technologically advanced
TEC22x6(H)-2 Series Thermostats feature a
Building Automation System (BAS)
LONWORKS network communication capability
that enables remote monitoring and
programmability for efficient space
temperature control. Specific models are
available to accommodate commercial and
hospitality applications.
The TEC22x6(H)-2 Series Thermostats
feature an intuitive user interface with backlit
display that makes setup and operation quick
and easy. The thermostats also employ a
unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.

Features

LONWORKS network communication


provides compatibility with a proven
communication network;
LONWORKS network is widely accepted by
Heating, Ventilating, and Air Conditioning
(HVAC) control suppliers.
integral humidity sensing capability and
dehumidification capability
(dehumidification models) increases
occupancy comfort by providing
dehumidification.

backlit Liquid Crystal Display (LCD)


offers real-time control status of the
environment in easy-to-read, English plain
text messages with constant backlight that
brightens during user interaction.
on/off, floating, or proportional 0 to 10 VDC
control offers additional application
flexibility by providing more advanced
control signals.
three speeds of fan control provide easy
FAN speed selection via the interface key
to meet the application requirements.
Override Interface Key
(Commercial Models) allows easy
access for temporarily overriding the
unoccupied mode.
Temperature Scale Selector Key
(Hospitality Models) offers guests the
ability to select a Fahrenheit (F) or Celsius
(C) temperature scale display.
simplified setpoint adjustment enables
the user to change the setpoint by simply
pressing the UP/DOWN arrow keys.
two configurable binary inputs provide
additional inputs for advanced functions
such as remote night setback, service or
filter alarms, motion detector, and window
status.
over 20 configurable parameters enable
the thermostat to adapt to any application,
allowing installer parameter access without
opening the thermostat cover.
Please refer to the TEC22x6(H)-2 Series
LONWORKS Network Thermostats with Two
Outputs, Dehumidification Capability, and
Three Speeds of Fan Control Product Bulletin
(LIT-12011118) for important product
information.

This is the graphic frame!

TEC22x6-2 Series LONWORKS


Network Thermostat with
Two Outputs, Dehumidification
Capability, and Three Speeds of
Fan Control

Repair Information
If the TEC22x6(H)-2 Series Thermostat fails to
operate within its specifications, replace the
unit. For a replacement TEC22x6(H)-2 Series
Thermostat, contact the nearest
Johnson Controls representative.

Selection Chart
Code Number

Control Outputs

Fan Control

Dehumidification Capability

Application

TEC2216-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2216H-2
TEC2226-2

Hospitality Market
Two On/Off or Floating

Commercial Market

TEC2226H-2

Hospitality Market

TEC2236-2

Yes

Commercial Market

No

Commercial Market

TEC2236H-2
TEC2246-2

Hospitality Market
Two Proportional 0 to 10 VDC

TEC2246H-2

Hospitality Market

TEC2256-2

Yes

TEC2256H-2

Commercial Market
Hospitality Market

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

1 of 2

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control (Continued)
Accessories
Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

8 (203 mm)1 Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-On Temperature Sensor

1. Other probe lengths available.

Technical Specifications
TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability, and Three Speeds of
Fan Control
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or Safety Extra-Low Voltage (SELV)

Relay/Triac Contact On/Off and Floating 30 VAC, 1.0 A Maximum, 3.0 A In-Rush
Rating
Control
Analog Output
Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary Output
Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

Unshielded Twisted Pair - 22 AWG (0.6 mm Diameter) Minimum, 18 AWG (1.0 mm Diameter) Recommended

LONWORKS Network Standard

64 Devices Maximum without a Repeater, 127 Devices Maximum with a Repeater;


6,250 ft (1,905 m) Maximum (Bus Topology)

Temperature Range Backlit Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating Control
Accuracy

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Minimum Deadband

2F/1C between Heating and Cooling

Ambient Conditions Operating


Compliance

Shipping Weight

40.0F/4.5C to 90.0F/32.0C

Cooling Control

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

United States

UL Listed, File E27734, CCN XAPX, Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
LONMARK Certification 3.4 (pending)

Canada

UL Listed, File E27734, CCN XAPX7, Under


CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC, standards EN 61000-6-3 and EN 61000-6-1

Australia and New


Zealand

C-Tick Mark, Australia/NZ Emissions Compliant


0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the
local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2006 Johnson Controls, Inc.

2 of 2

TEC22x6(H)-2 Series LONWORKS Network Thermostats


with Two Outputs, Dehumidification Capability, and Three
Code No. LIT-12011118
Speeds of Fan Control
Issued August 11, 2006
Supersedes May 24, 2006

Product Bulletin
The TEC22x6(H)-2 Series Thermostats are
LONWORKS network devices that provide control of
two- or four-pipe fan coils, cabinet unit heaters, or other
equipment using on/off, floating, or proportional
0 to 10 VDC control input, dehumidification capability,
and up to three speeds of fan control. The
technologically advanced TEC22x6(H)-2 Series
Thermostats feature a Building Automation
System (BAS) LONWORKS network communication
capability that enables remote monitoring and
programmability for efficient space temperature control.
Specific models are available to accommodate
commercial and hospitality applications.
The TEC22x6(H)-2 Series Thermostats feature an
intuitive user interface with backlit display that makes
setup and operation quick and easy. The thermostats
also employ a unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually eliminates
temperature offset associated with traditional,
differential-based thermostats.

Figure 1: TEC22x6-2 Series LONWORKS


Network Thermostat with Two Outputs,
Dehumidification Capability,
and Three Speeds of Fan Control

Table 1: Features and Benefits


Features

Benefits

LONWORKS Network Communication

Provides compatibility with a proven communication network;


LONWORKS network is widely accepted by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers.

Integral Humidity Sensing Capability and


Dehumidification Capability
(Dehumidification Models)

Increases occupancy comfort by providing dehumidification.

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read, English


plain text messages with constant backlight that brightens during user
interaction.

On/Off, Floating, or Proportional 0 to 10 VDC


Control

Offers additional application flexibility by providing more advanced control


signals.

Three Speeds of Fan Control

Provide easy FAN speed selection via the interface key to meet the
application requirements.

Override Interface Key (Commercial Models)

Allows easy access for temporarily overriding the unoccupied mode.

Temperature Scale Selector Key


(Hospitality Models)

Offers guests the ability to select a Fahrenheit (F) or Celsius (C)


temperature scale display.

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys.

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status.

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover.

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control Product Bulletin

Product Overview
The TEC22x6(H)-2 Series Thermostats are specifically
designed for networked control of common two- or
four-pipe heating and cooling equipment using on/off,
floating, or proportional 0 to 10 VDC control. In addition
to superior temperature control and application
flexibility, the TEC22x6(H)-2 Series features
LONWORKS network communication capability, allowing
the user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation quick
and easy.
IMPORTANT: The TEC22x6(H)-2 Series
Thermostats are intended to provide an input to
equipment under normal operating conditions.
Where failure or malfunction of the thermostat could
lead to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat
and eliminate the need for DIP switches.

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Adjustable Heating/Cooling Cycles per Hour


(On/Off Control)
Configurable for the maximum number of heating
and cooling cycles (4 to 8 cycles maximum) in a
1-hour period, balancing temperature control and
equipment cycling.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

Additional Features
The TEC22x6(H)-2 Series Thermostats offer many
other features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 5.0F/2.5C.

Remote Indoor Sensing


Accommodates remote indoor sensors. Up to
three indoor sensors can be averaged.

Table 2: Thermostat Models


Code Number

Control Outputs

Fan Control

Dehumidification
Capability

Application

TEC2216-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2216H-2
TEC2226-2

Hospitality Market
Two On/Off or Floating

Commercial Market

TEC2226H-2

Hospitality Market

TEC2236-2

Yes

TEC2236H-2
TEC2246-2

Hospitality Market
Two Proportional 0 to 10 VDC

No

TEC2246H-2
TEC2256-2
TEC2256H-2

Commercial Market
Commercial Market
Hospitality Market

Yes

Commercial Market
Hospitality Market

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

Table 3: Accessories (Order Separately)


Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

8 in. (203 mm)1 Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-On Temperature Sensor

Other probe lengths available.

Room Temp
70.0F

Backlit, plain text


LCD is easy to read
in any condition.

LEDs indicate
system activity.
FIG:frnt_vw_22x6

1.

Five keys on the thermostat


make operation easy and intuitive.

Figure 2: Front Cover of Thermostat

4-15/16
(125)

3-3/8
(86)

1-1/8
(29)

FIG:dmnsns_22x6

Room Temp
70.0F

Figure 3: Thermostat Dimensions, in. (mm)

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

Thermostat User Interface Keys

Backlit LCD

The TEC22x6(H)-2 Series Thermostat user interface


consists of five keys on the front cover (as illustrated in
Figure 2). The function of each key is as follows:

The TEC22x6(H)-2 Series Thermostats include a


2-line, 8-character backlit display. Low-level
backlighting is present during normal operation, and it
brightens when any user interface key is pressed. The
backlight returns to low level when the thermostat is left
unattended for 45 seconds.

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).
FAN key toggles among the fan modes available,
as defined by selecting the appropriate fan menu
options defined in the Installer Configuration Menu
(for example Low, Med, High, Auto).
The OVERRIDE key (commercial models)
overrides the unoccupied mode to occupied at the
local user interface for the specified TOccTime.
(TOccTime is defined by selecting the appropriate
time period in the Installer Configuration Menu.)
OVERRIDE key also allows access to the Installer
Configuration Menu. (See the Installer
Configuration Menu section.)
Note: If one of the binary inputs is configured to
operate as a remote override contact, this
OVERRIDE function is disabled.

C/F key (hospitality models) changes the


temperature scale to either Celsius or Fahrenheit
and allows access to the Installer Configuration
Menu. (See the Installer Configuration Menu
section.)

LEDs
Three LEDs are included to indicate the fan status, call
for heat, or call for cooling:

The FAN LED is on when the fan is on.

The HEAT LED is on when heating or reheat is on.

The COOL LED is on when cooling is on.

Menu Overview
There are two menus available to view and configure
the TEC22x6(H)-2 Series Thermostat:

Status Display Menu

Installer Configuration Menu

The following sections outline the functions and


contents of each menu.

Status Display Menu


The Status Display Menu is displayed during normal
thermostat operation. This menu continuously scrolls
through the following parameters:

Note: For hospitality models, binary inputs can


override from the unoccupied mode to occupied
mode.

Room Temperature and Humidity (if humidity


display is enabled)

System Mode

Schedule Status Occupied/Unoccupied/Override

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

Applicable Alarms The backlight lights up as an


alarm condition is displayed.

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

Installer Configuration Menu

The Installer Configuration Menu is used to set up the


thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.

Dehumidification - Hysteresis (Dehumidification


Models)

Maximum Dehumidification Cooling Output


(Dehumidification Models)

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

Setpoint Type

Temporary Occupancy Time

The Installer Configuration Menu includes the following


parameters that are accessed by pressing the same
center key:

BI1 and BI2 Input Configuration

UI3 Input Configuration to Monitor Supply Air


Temperature or Hot/Cold Water Changeover
Switching

Door Open Time

Menu Scroll

Heating/Cooling Deadband

Auto Mode

Room Air Temperature Calibration

F and C Temperature Scales

% Humidity Display (Dehumidification Models)

Room Humidity Calibration (Dehumidification


Models)

Six Keypad Lockout Levels

Auxiliary Configuration

Pipe No.

Floating Time (Floating Models)

Control Type (Floating Models)

Cycles per Hour (On/Off Models)

Sequence of Operation

Direct/Reverse Acting (Proportional Models)

Fan Menu

Reheat Time

Dehumidification Lockout (Dehumidification


Models)

UI3 Display

Dehumidification Setpoint (Dehumidification


Models)

Repair Information
If the TEC22x6(H)-2 Series Thermostat fails to operate
within its specifications, replace the unit. For a
replacement TEC22x6(H)-2 Series Thermostat, contact
the nearest Johnson Controls representative.

Technical Specifications
TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control (Part 1 of 2)
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact
Rating

On/Off and
Floating
Control

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Analog
Output Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

Unshielded Twisted Pair - 22 AWG (0.6 mm Diameter) Minimum, 18 AWG (1.0 mm


Diameter) Recommended

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification


Capability, and Three Speeds of Fan Control (Part 2 of 2)
LONWORKS Network Standard

64 Devices Maximum without a Repeater, 127 Devices Maximum with a Repeater;


6,250 ft (1,905 m) Maximum (Bus Topology)

Temperature
Range

Backlit
Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating
Control

40.0F/4.5C to 90.0F/32.0C

Cooling
Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Accuracy

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
LONMARK Certification 3.4 (pending)

Canada

UL Listed, File E27734, CCN XAPX7, Under


CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC, standards EN 61000-6-3 and EN 61000-6-1

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2006 Johnson Controls, Inc.

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin
Published in U.S.A.

www.johnsoncontrols.com

TEC2245-2 LONWORKS Network Thermostat with Single


Proportional Output and One-Speed Fan Control
Code No. LIT-12011117

Product Bulletin

Issued May 15, 2006

The TEC2245-2 Thermostat is a LONWORKS


network device that provides control of two-pipe fan
coils, cabinet unit heaters, or other equipment using a
proportional 0 to 10 VDC control input and one-speed
fan control. The technologically advanced
TEC2245-2 Thermostat features a Building Automation
System (BAS) LONWORKS network communication
capability that enables remote monitoring and
programmability for efficient space temperature control.
The TEC2245-2 Thermostat features an intuitive user
interface with backlit display that makes setup and
operation quick and easy. The thermostat also employs
a unique, proportional control algorithm that virtually
eliminates temperature offset associated with
traditional, differential-based thermostats.

Figure 1: TEC2245-2 LONWORKS Network


Thermostat with Single Proportional Output
and One-Speed Fan Control
Table 1: Features and Benefits
Features

Benefits

LONWORKS Network Communication

Provides compatibility with a proven communication network;


LONWORKS network is widely accepted by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read, plain


text messages with constant backlight that brightens during user
interaction

Proportional 0 to 10 VDC Control

Offers additional application flexibility by providing more advanced control


signals

Override Interface Key

Allows easy access for temporarily overriding the unoccupied mode

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output


and One-Speed Fan Control Product Bulletin

Product Overview
The TEC2245-2 Thermostat is specifically designed for
networked control of common two-pipe heating and
cooling equipment using a proportional control input. In
addition to superior temperature control and application
flexibility, the TEC2245-2 Thermostat features
LONWORKS network communication capability, allowing
the user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation quick
and easy.
IMPORTANT: The TEC2245-2 Thermostat is
intended to provide an input to equipment under
normal operating conditions. Where failure or
malfunction of the thermostat could lead to personal
injury or property damage to the controlled
equipment or other property, additional precautions
must be designed into the control system.
Incorporate and maintain other devices such as
supervisory or alarm systems or safety or limit
controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat
and eliminate the need for DIP switches

Four Levels of Keypad Lockout


Provide four levels of keypad lockout that can be
set up through the Installer Configuration Menu

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller

Additional Features
The TEC2245-2 Thermostat offers many other
features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 5.0F/2.5C

Table 2: Thermostat Models


Code Number

Description

Applications

TEC2245-2

LONWORKS network, Two-Pipe, Proportional


0 to 10 VDC Control Output, and One-Speed
Fan Control Thermostat

Control of Two-Pipe Fan Coils, Cabinet Unit


Heaters, or Other Equipment Using a
Proportional 0 to 10 VDC Control Input and
One-Speed Fan Control

Table 3: Accessories (Order Separately)


Code Number

Description

SEN-600-3

Duct Mount Air Temperature Sensor

SEN-600-41

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

1.

Only the occupancy override function can be accomplished using the SEN-600-4 with the TEC2245-2.

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Room Temp
70.0F

Backlit, plain text


LCD is easy to read
in any condition.

LEDs indicate
system activity.

FAN

FIG:frnt_vw_2245_22x6

MODE

Five keys on the thermostat


make operation easy and intuitive.

Figure 2: Front Cover of Thermostat

4-15/16
(125)
Room Temp
70.0F

FAN

3-3/8
(86)

1-1/8
(29)

FIG:dmnsns__2245_22x6

MODE

Figure 3: Thermostat Dimensions, in. (mm)

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Thermostat User Interface Keys

Menu Overview

The TEC2245-2 Thermostat user interface consists of


five keys on the front cover (as illustrated in Figure 2).
The function of each key is as follows:

There are two menus available to view and configure


the TEC2245-2 Thermostat:

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).

Status Display Menu

Installer Configuration Menu

The following sections outline the functions and


contents of each menu.

FAN key toggles between ON and AUTO for fan


control. ON energizes the fan all the time and
AUTO operates the fan only on a call for heating or
cooling, for both occupied and unoccupied periods.

Status Display Menu

OVERRIDE key activates the override function and


allows access to the Installer Configuration Menu.
(See the Installer Configuration Menu section.)

Room Temperature

System Mode

Schedule Status Occupied/Unoccupied/Override

Applicable Alarms The backlight lights up as an


alarm condition is displayed.

The OVERRIDE key overrides the unoccupied


mode to occupied at the local user interface for the
specified TOccTime. (TOccTime is defined by
selecting the appropriate time period in the Installer
Configuration Menu.)
Note: If one of the binary inputs is configured to
operate as a remote override contact, this
OVERRIDE function is disabled.

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

Backlit LCD
The TEC2245-2 Thermostat includes a 2-line,
8-character backlit display. Low-level backlighting is
present during normal operation, and it brightens when
any user interface key is pressed. The backlight returns
to low level when the thermostat is left unattended for
45 seconds.

The Status Display Menu is displayed during normal


thermostat operation. This menu continuously scrolls
through the following parameters:

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

Installer Configuration Menu


The Installer Configuration Menu is used to set up the
thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.
The Installer Configuration Menu includes the following
parameters that are accessed by pressing the same
center key:

BI1 and BI2 Input Configuration

UI3 Input Configuration to Monitor Supply Air


Temperature or Hot/Cold Water Changeover
Switching

Three LEDs are included to indicate the fan status, call


for heat, or call for cooling:

Menu Scroll

The FAN LED is on when the fan is on.

Auto Mode

The HEAT LED is on when heating or reheat is on.

F and C Temperature Scales

The COOL LED is on when cooling is on.

Four Keypad Lockout Levels

Sequence of Operation

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

LEDs

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Setpoint Type

Repairs and Replacements

Temporary Occupancy Time

Door Open Time

Heating/Cooling Deadband

Room Air Temperature Calibration

Auxiliary Configuration

If the TEC2245-2 Thermostat fails to operate within its


specifications, refer to the TEC2245-2 LONWORKS
Network Thermostat with Single Proportional Output
and One-Speed Fan Control Installation Instructions
(Part No. 24-9890-390) for troubleshooting details. For
a replacement thermostat, contact the nearest
Johnson Controls representative.

Direct/Reverse Acting

Reheat Time

Technical Specifications
TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and
One-Speed Fan Control (Part 1 of 2)
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Analog Output Rating

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Wire Size

Unshielded Twisted Pair - 22 AWG (0.6 mm Diameter) Minimum, 18 AWG (1.0 mm


Diameter) Recommended

LONWORKS Network Standard

64 Devices Maximum without a Repeater, 127 Devices Maximum with a Repeater;


6,250 ft (1,905 m) Maximum (Bus Topology)

Thermostat Measurement
Range

-40.0F/-40.0C to 122.0F/50.0C

Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Resolution

0.2F/0.1C

Control Accuracy

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Control
Range

Heating

40.0F/4.5C to 90.0F/32.0C in 0.5 Increments

Cooling

54.0F/12.0C to 100.0F/38.0C in 0.5 Increments

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and


One-Speed Fan Control (Part 2 of 2)
Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
LONMARK Certification 3.4 (pending)

Canada

UL Listed, File E27734, CCN XAPX7,


Under CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

European
Union

CE Mark, EMC Directive 89/336/EEC

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance:
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance:
This Class (A) digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouiller du Canada.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2006 Johnson Controls, Inc.

TEC2245-2 LONWORKS Network Thermostat with Single Proportional Output and One-Speed Fan Control
Product Bulletin

Published in U.S.A.

www.johnsoncontrols.com

TEC22x6(H)-2 Series LONWORKS Network Thermostats


with Two Outputs, Dehumidification Capability, and Three
Code No. LIT-12011118
Speeds of Fan Control
Issued August 11, 2006
Supersedes May 24, 2006

Product Bulletin
The TEC22x6(H)-2 Series Thermostats are
LONWORKS network devices that provide control of
two- or four-pipe fan coils, cabinet unit heaters, or other
equipment using on/off, floating, or proportional
0 to 10 VDC control input, dehumidification capability,
and up to three speeds of fan control. The
technologically advanced TEC22x6(H)-2 Series
Thermostats feature a Building Automation
System (BAS) LONWORKS network communication
capability that enables remote monitoring and
programmability for efficient space temperature control.
Specific models are available to accommodate
commercial and hospitality applications.
The TEC22x6(H)-2 Series Thermostats feature an
intuitive user interface with backlit display that makes
setup and operation quick and easy. The thermostats
also employ a unique, Proportional-Integral (PI)
time-proportioning algorithm that virtually eliminates
temperature offset associated with traditional,
differential-based thermostats.

Figure 1: TEC22x6-2 Series LONWORKS


Network Thermostat with Two Outputs,
Dehumidification Capability,
and Three Speeds of Fan Control

Table 1: Features and Benefits


Features

Benefits

LONWORKS Network Communication

Provides compatibility with a proven communication network;


LONWORKS network is widely accepted by Heating, Ventilating, and Air
Conditioning (HVAC) control suppliers.

Integral Humidity Sensing Capability and


Dehumidification Capability
(Dehumidification Models)

Increases occupancy comfort by providing dehumidification.

Backlit Liquid Crystal Display (LCD)

Offers real-time control status of the environment in easy-to-read, English


plain text messages with constant backlight that brightens during user
interaction.

On/Off, Floating, or Proportional 0 to 10 VDC


Control

Offers additional application flexibility by providing more advanced control


signals.

Three Speeds of Fan Control

Provide easy FAN speed selection via the interface key to meet the
application requirements.

Override Interface Key (Commercial Models)

Allows easy access for temporarily overriding the unoccupied mode.

Temperature Scale Selector Key


(Hospitality Models)

Offers guests the ability to select a Fahrenheit (F) or Celsius (C)


temperature scale display.

Simplified Setpoint Adjustment

Enables the user to change the setpoint by simply pressing the


UP/DOWN arrow keys.

Two Configurable Binary Inputs

Provide additional inputs for advanced functions such as remote night


setback, service or filter alarms, motion detector, and window status.

Over 20 Configurable Parameters

Enable the thermostat to adapt to any application, allowing installer


parameter access without opening the thermostat cover.

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs,


Dehumidification Capability, and Three Speeds of Fan Control Product Bulletin

Product Overview
The TEC22x6(H)-2 Series Thermostats are specifically
designed for networked control of common two- or
four-pipe heating and cooling equipment using on/off,
floating, or proportional 0 to 10 VDC control. In addition
to superior temperature control and application
flexibility, the TEC22x6(H)-2 Series features
LONWORKS network communication capability, allowing
the user to view operation or make adjustments from a
remote workstation. Plain text menus, backlit display,
and five interface keys make setup and operation quick
and easy.
IMPORTANT: The TEC22x6(H)-2 Series
Thermostats are intended to provide an input to
equipment under normal operating conditions.
Where failure or malfunction of the thermostat could
lead to personal injury or property damage to the
controlled equipment or other property, additional
precautions must be designed into the control
system. Incorporate and maintain other devices
such as supervisory or alarm systems or safety or
limit controls intended to warn of, or protect against,
failure or malfunction of the thermostat.

Five Easy-to-Use Interface Keys


Allow for easy commissioning of the thermostat
and eliminate the need for DIP switches.

Six Levels of Keypad Lockout


Provide six levels of keypad lockout that can be
set up through the Installer Configuration Menu.

Accessible Configuration Parameters


Allow local access to all configurable parameters
while limiting unwanted parameter tampering once
the thermostat is set up.

Three Light-Emitting Diodes (LEDs)


Provide fan, heating, and cooling status at a
glance.

Adjustable Temporary Occupancy Time


Adjusts the temporary occupancy time from
0 to 24 hours.

Auxiliary Contact
Provides 24 VAC control for reheat, lighting, and
other auxiliary functions.

Adjustable Heating/Cooling Cycles per Hour


(On/Off Control)
Configurable for the maximum number of heating
and cooling cycles (4 to 8 cycles maximum) in a
1-hour period, balancing temperature control and
equipment cycling.

Nonvolatile Electrically Erasable


Programmable Read-Only Memory (EEPROM)
Prevents loss of adjusted parameters during a
power failure.

Remote Access
Allows the user to read/write and access the
parameters of the thermostat via a supervisory
controller.

Additional Features
The TEC22x6(H)-2 Series Thermostats offer many
other features, including:

Adjustable Heating/Cooling Deadband


Adjusts the minimum heating/cooling deadband
from 2.0F/1.0C to 5.0F/2.5C.

Remote Indoor Sensing


Accommodates remote indoor sensors. Up to
three indoor sensors can be averaged.

Table 2: Thermostat Models


Code Number

Control Outputs

Fan Control

Dehumidification
Capability

Application

TEC2216-2

Two On/Off

Three Speeds

No

Commercial Market

TEC2216H-2
TEC2226-2

Hospitality Market
Two On/Off or Floating

Commercial Market

TEC2226H-2

Hospitality Market

TEC2236-2

Yes

TEC2236H-2
TEC2246-2

Hospitality Market
Two Proportional 0 to 10 VDC

No

TEC2246H-2
TEC2256-2
TEC2256H-2

Commercial Market
Commercial Market
Hospitality Market

Yes

Commercial Market
Hospitality Market

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

Table 3: Accessories (Order Separately)


Code Number

Description

SEN-600-1

Remote Indoor Air Temperature Sensor

TE-6361P-1

8 in. (203 mm)1 Duct Mount Air Temperature Sensor

SEN-600-4

Remote Indoor Air Temperature Sensor with Occupancy Override and LED

TE-636S-1

Strap-On Temperature Sensor

Other probe lengths available.

Room Temp
70.0F

Backlit, plain text


LCD is easy to read
in any condition.

LEDs indicate
system activity.
FIG:frnt_vw_22x6

1.

Five keys on the thermostat


make operation easy and intuitive.

Figure 2: Front Cover of Thermostat

4-15/16
(125)

3-3/8
(86)

1-1/8
(29)

FIG:dmnsns_22x6

Room Temp
70.0F

Figure 3: Thermostat Dimensions, in. (mm)

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

Thermostat User Interface Keys

Backlit LCD

The TEC22x6(H)-2 Series Thermostat user interface


consists of five keys on the front cover (as illustrated in
Figure 2). The function of each key is as follows:

The TEC22x6(H)-2 Series Thermostats include a


2-line, 8-character backlit display. Low-level
backlighting is present during normal operation, and it
brightens when any user interface key is pressed. The
backlight returns to low level when the thermostat is left
unattended for 45 seconds.

MODE key toggles among the system modes


available, as defined by selecting the appropriate
operation sequence in the Installer Configuration
Menu (for example Off, Heat, Cool, Auto).
FAN key toggles among the fan modes available,
as defined by selecting the appropriate fan menu
options defined in the Installer Configuration Menu
(for example Low, Med, High, Auto).
The OVERRIDE key (commercial models)
overrides the unoccupied mode to occupied at the
local user interface for the specified TOccTime.
(TOccTime is defined by selecting the appropriate
time period in the Installer Configuration Menu.)
OVERRIDE key also allows access to the Installer
Configuration Menu. (See the Installer
Configuration Menu section.)
Note: If one of the binary inputs is configured to
operate as a remote override contact, this
OVERRIDE function is disabled.

C/F key (hospitality models) changes the


temperature scale to either Celsius or Fahrenheit
and allows access to the Installer Configuration
Menu. (See the Installer Configuration Menu
section.)

LEDs
Three LEDs are included to indicate the fan status, call
for heat, or call for cooling:

The FAN LED is on when the fan is on.

The HEAT LED is on when heating or reheat is on.

The COOL LED is on when cooling is on.

Menu Overview
There are two menus available to view and configure
the TEC22x6(H)-2 Series Thermostat:

Status Display Menu

Installer Configuration Menu

The following sections outline the functions and


contents of each menu.

Status Display Menu


The Status Display Menu is displayed during normal
thermostat operation. This menu continuously scrolls
through the following parameters:

Note: For hospitality models, binary inputs can


override from the unoccupied mode to occupied
mode.

Room Temperature and Humidity (if humidity


display is enabled)

System Mode

Schedule Status Occupied/Unoccupied/Override

UP/DOWN arrow keys change the configuration


parameters and activate a setpoint adjustment.

Applicable Alarms The backlight lights up as an


alarm condition is displayed.

Note: An option is available within the Installer


Configuration Menu to lock out the scrolling display and
show only the Room Temperature parameter.

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

Installer Configuration Menu

The Installer Configuration Menu is used to set up the


thermostat for an application-specific operation. To
access the menu, press and hold the center key for
approximately 8 seconds.

Dehumidification - Hysteresis (Dehumidification


Models)

Maximum Dehumidification Cooling Output


(Dehumidification Models)

Unoccupied Heating Setpoint/Unoccupied Cooling


Setpoint

Maximum Heating Setpoint/Minimum Cooling


Setpoint

Setpoint Type

Temporary Occupancy Time

The Installer Configuration Menu includes the following


parameters that are accessed by pressing the same
center key:

BI1 and BI2 Input Configuration

UI3 Input Configuration to Monitor Supply Air


Temperature or Hot/Cold Water Changeover
Switching

Door Open Time

Menu Scroll

Heating/Cooling Deadband

Auto Mode

Room Air Temperature Calibration

F and C Temperature Scales

% Humidity Display (Dehumidification Models)

Room Humidity Calibration (Dehumidification


Models)

Six Keypad Lockout Levels

Auxiliary Configuration

Pipe No.

Floating Time (Floating Models)

Control Type (Floating Models)

Cycles per Hour (On/Off Models)

Sequence of Operation

Direct/Reverse Acting (Proportional Models)

Fan Menu

Reheat Time

Dehumidification Lockout (Dehumidification


Models)

UI3 Display

Dehumidification Setpoint (Dehumidification


Models)

Repair Information
If the TEC22x6(H)-2 Series Thermostat fails to operate
within its specifications, replace the unit. For a
replacement TEC22x6(H)-2 Series Thermostat, contact
the nearest Johnson Controls representative.

Technical Specifications
TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification
Capability, and Three Speeds of Fan Control (Part 1 of 2)
Power Requirements

19 to 30 VAC, 50/60 Hz, 2 VA (Terminals 4 and 5) at 24 VAC Nominal, Class 2 or


Safety Extra-Low Voltage (SELV)

Relay/Triac
Contact
Rating

On/Off and
Floating
Control

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Analog
Output Rating

Proportional
Control

0 to 10 VDC into 2k ohm Resistance (Minimum)

Fan Relay Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Auxiliary
Output Rating

30 VAC, 1.0 A Maximum, 3.0 A In-Rush

Triac Output

Digital Inputs

Voltage-Free Contacts across Terminal Scom to Terminals BI1, BI2, or UI3

Temperature Sensor Type

Local 10k ohm Negative Temperature Coefficient (NTC) Thermistor

Wire Size

Unshielded Twisted Pair - 22 AWG (0.6 mm Diameter) Minimum, 18 AWG (1.0 mm


Diameter) Recommended

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification


Capability, and Three Speeds of Fan Control (Part 2 of 2)
LONWORKS Network Standard

64 Devices Maximum without a Repeater, 127 Devices Maximum with a Repeater;


6,250 ft (1,905 m) Maximum (Bus Topology)

Temperature
Range

Backlit
Display

-40.0F/-40.0C to 122.0F/50.0C in 0.5 Increments

Heating
Control

40.0F/4.5C to 90.0F/32.0C

Cooling
Control

54.0F/12.0C to 100.0F/38.0C

Temperature

0.9F/0.5C at 70.0F/21.0C Typical Calibrated

Humidity

5% RH from 20 to 80% RH at 50 to 90F (10 to 32C)

Accuracy

Minimum Deadband

2F/1C between Heating and Cooling

Ambient
Conditions

Operating

32 to 122F (0 to 50C); 95% RH Maximum, Noncondensing

Storage

-22 to 122F (-30 to 50C); 95% RH Maximum, Noncondensing

Compliance

United States

UL Listed, File E27734, CCN XAPX,


Under UL 873, Temperature Indicating and Regulating Equipment
FCC Compliant to CFR 47, Part 15, Subpart B, Class A
LONMARK Certification 3.4 (pending)

Canada

UL Listed, File E27734, CCN XAPX7, Under


CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment
Industry Canada, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC, standards EN 61000-6-3 and EN 61000-6-1

Australia and
New Zealand

C-Tick Mark, Australia/NZ Emissions Compliant

Shipping Weight

0.75 lb (0.34 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Controls Group
507 E. Michigan Street
Milwaukee, WI 53202

2006 Johnson Controls, Inc.

TEC22x6(H)-2 Series LONWORKS Network Thermostats with Two Outputs, Dehumidification Capability,
and Three Speeds of Fan Control Product Bulletin
Published in U.S.A.

www.johnsoncontrols.com

GLOSSRIO HVAC
A
ABNT (Associao Brasileira de Normas Tcnicas): Comisso que prope normas
para fabricao e teste de aparelhos eletrnicos, inclusive udio e vdeo.
ABRAVA: Associao Brasileira de Refrigerao, Ar Condicionado, Ventilao e
Aquecimento.
Ao galvanizado: Ao revestido por uma camada de zinco, que protege contra a
corroso superficial e melhora o aspecto visual do produto.
Ao: Liga de ferro e carbono (at 1,5%) que pode conter adicionalmente outros
elementos qumicos, visando a melhoria de suas propriedades.
Adiabtica Referente a uma alterao nas condies gasosas, quando nenhum calor
somado ou subtrado, exceto em forma de trabalho.
Anemmetro Instrumento para medio da velocidade do ar em movimento.
Ar Comum Ar pesando 0,7488 libras por p cbico, que o ar a 68F bulbo seco e
50% de umidade relativa a uma presso baromtrica de 29.92 polegadas de mercrio,
ou aproximadamente ar seco a 70F mesma presso.
B
Bivolt: Tenso de entrada de energia tanto na voltagem 110V como na 220V.
Barmetro Instrumento para medir a presso atmosfrica.
Britsh Thermal Uit (BTU) Unidade Trmica Britnica Quantidade de calor
necessria para elevar a temperatura de uma libra de gua de um grau Fahrenheit. ,
tambm, a medida de quantidade de calor retirado no resfriamento de uma libra de
gua de um grau Fahrenheit; e tambm utilizada como medida do efeito refrigerante.
C
Calor de Condensao: o calor que se desprende quando um vapor se condensa
em lquido.
Capacidade: Volume. Quantidade de pessoas, dados, energia, objetos ou substncias
que pode ser armazenada em ou local ou recipiente.
Ciclo reverso: Mecanismo que permite que o condicionador de ar funcione tanto na
temperatura quente como na fria. Nos dias quentes, trabalha exatamente como um ar

condicionado regular, extraindo calor de dentro da casa e o transferindo para o lado de


fora. Nos dias frios, faz o oposto, bombeando energia quente de fora para dentro de sua
casa.
Compressor rotativo: Equipamento que possibilita que os gases sejam comprimidos
por elementos giratrios. Causa menores perdas mecnicas por atrito, realiza a
compresso de modo contnuo e no intermitente, dispensa o uso de vlvulas de
admisso e de descarga, diminuindo dessa forma as perdas e melhorando o rendimento
volumtrico. A economia de energia outro fator relevante.
Compressor: Equipamento utilizado para aumentar a presso de um fluido em estado
gasoso (ar, vapor de gua, hidrognio, entre outros.
Condicionador de Ar Janela ou Parede: Facilmente instalado na parede ou janela do
ambiente a ser climatizado. Geralmente compacto.
Condicionador de Ar Split: Equipamento que possui duas unidades: interna (evapora
o ar) e unidade externa (condensa o ar). As duas unidades so ligadas atravs de duas
tubagens de cobre, uma delas devidamente isolada. Essas unidades podem ser
colocadas em locais variados, devido sua versatilidade e tm a vantagem de fazer
menos rudo que as compactas
Controlador de temperatura: Dispositivo que possibilita que o usurio diminua ou
aumente a temperatura de determinado equipamento. Quando presente, por exemplo,
em um chuveiro eltrico, o controlador de temperatura permite que o indivduo diminua
a temperatura da gua, reduzindo consequentemente o consumo de energia eltrica.
COP (Coeficiente de Energia): a relao entre a potncia calorfica total dissipada
em watts e a potncia eltrica total consumida (W), durante um perodo tpico de
funcionamento.
Corrente eltrica: a velocidade na qual a carga eltrica passa por determinado
equipamento. Essa corrente varia de acordo com a resistncia do equipamento.
Carga Trmica Quantidade de calor que absorvida por um ambiente, proveniente
de fontes de calor externas (diferencial de temperaturas, ar de ventilao, etc.) ou
internas (pessoas, lmpadas, equipamentos, vapor, ar infiltrado, etc.). Pode ser
expresso, dentre outras unidades, em Watts (W), quilocalorias/hora (kcal/h) ou BTU/h
Capacidade do condicionador de ar: Quantidade de calor que um condicionador de ar
deve ser capaz de remover de um ambiente, equivalente ou superior carga trmica do
ambiente.
Condicionador de ar de janela: Equipamento compacto equipado com os
componentes de um ciclo frigorfico, destinado a remover calor de um ambiente (carga
trmica), mantendo sua temperatura controlada. Destina-se basicamente instalao
em janelas ou paredes externas.

CIF: Sigla designativa de Cost Insurance & Freight (Custo, Seguro e Frete), incluso no
preo.
Calor Forma bsica de energia que pode ser parcialmente convertida em outras
formas e na qual todas as outras formas podem ser totalmente convertidas.
Calor Especfico A quantidade de calor necessria para elevar a temperatura de uma
massa definida de material, a uma quantidade definida comparada com a requerida
para elevar a temperatura da mesma massa de gua na mesma quantidade. Pode ser
expressa em : Btu lb/F.
Caloria - O calor por unidade de peso necessrio para elevar a temperatura da gua
em um grau centgrado. Assim, uma grande caloria a quantidade de calor necessria
para elevar a temperatura de uma grama de gua em um grau centgrado.
Calor Latente A quantidade de calor que pode ser acrescentada a uma substncia
durante uma mudana de estado, sem provocar a variao da temperatura..
Calor Latente de Evaporao A quantidade de calor necessria para transformar
uma libra de lquido em vapor sem mudana na temperatura. Reversvel.
Calor Senspivel Calor que eleva a temperatura.
Calor Total O calor total adicionado a um refrigerante acima de um ponto de partida
arbitrrio, para conduzi-lo a um conjunto de condies estabelecidas (geralmente
expresso em Btu/lb). Por exemplo, em um gs superaquecido, o calor combinado
adicionado ao lquido, necessrio para elevar sua temperatura de um ponto inicial
arbitrrio temperatura de evaporao para a evaporao completa, e para elevar a
temperatura temperatura final quando o gs superaquecido.
Capacidade Em uma mquina refrigerante, a capacidade de absorver calor por
unidade de tempo, medidas geralmente em toneladas de refrigerao (TR) ou Btu/h.
Capacidade de Refrigerao A habilidade de um sistema refrigerante ou parte dele
em remover calor. Expressa como a relao entre o calor removido, usualmente
medida em Btu/h, ou toneladas/24 horas.
Capacidade em Toneladas de Refrigerao A refrigerao equivalente fuso de
uma tonelada de gelo por 24 horas. 288.000 Btu/dia, 12.000 Btu/h, ou 200 Btu/minuto.
Carga - Quantidade de refrigerante em um sistema.
Carregamento Colocao em carga.
Cavalo-Fora Unidade de potncia. Trabalho efetuado a razo de 33.000 libras-ps
por minuto ou 550 libras-ps por segundo.
Centgrado Sistema termomtrico no qual o ponto de congelamento da gua
chamado 0 e seu ponto de ebulio 100 presso normal baromtrica.

Centrfugo Dispositivo para separar lquidos de diferentes densidades, pela ao


centrfuga..
Ciclo de Degelo Ciclo que permite que a unidade de esfriamento se degele durante
um perodo de desligamento.
Ciclo de Refrigerao Curso completo de operao de um refrigerante de volta ao
ponto inicial, medido em termos termodinmicos. Tambm usado em geral para
qualquer processo repetido em qualquer sistema.
Conduo Trmica Passagem de calor de um ponto a outro por transmisso de
energia molecular de partcula a partcula atravs de um condutor.
Condutividade Trmica - A capacidade de um material em transmitir calor de um ponto
a outro, geralmente expressa em termos de Btu por hora por p quadrado de matria,
por polegada de espessura e por diferena de temperatura.
Condutor Eltrico Material que vai passar uma corrente eltrica como parte de um
sistema eltrico.
Conexo de Alargamento - Tipo de tubo conector flexvel que envolve o alargamento
do tubo para fornecer uma vedao mecnica.
Congelao Defeito de uma unidade de refrigerao em funcionar normalmente
devido formao de gelo na vlvula de expanso. A vlvula pode ser congelada
aberta ou fechada, causando refrigerao incorreta em qualquer caso.
Contar-Corrente Na troca de calor entre dois fludos, a direo oposta do fluxo, a
poro mais fia de um fludo encontrando a poro mais fria de outro.
Controle - Qualquer dispositivo de regulagem de uma mquina em funcionamento
normal, tanto manual como automtico. Se automtico, est implcita sua reao
temperatura, presso, nvel lquido ou tempo.
Controle de Baixa Presso Disjuntor eltrico, reagente presso, ligado na parte de
baixa presso de um sistema de refrigerao. Geralmente fecha alta presso e abre
baixa.
Controle de Temperatura Disjuntor eltrico reagente temperatura de um elemento
ou bulbo termosttico.

Difusor: Dispositivos de distribuio localizada que permitem uma distribuio


homognea por um determinado espao. Podem ser de vrios tipos: circulares,
quadrados, retangulares e lineares.
Defletor Diviso usada para desviar o fluxo de um fludo.
Degelo Remoo de gelo acumulado na unidade de resfriamento.
Densidade A massa ou peso por unidade de volume.
Descarregador Dispositivo em um compressor para a equalizao das presses do
lado de alta e baixa, quando o compressor pra, e por um curto perodo aps seu
arranque, de modo a diminuir a carga de partida do motor.
Desidratador Dispositivo utilizado para remover umidade do refrigerante.
Deslocamento Real Volume de gs na entrada do compressor realmente
movimentado em um tempo dado.
Deslocamento Terico Volume total deslocado por todos os pistes de um
compressor para cada curso, durante um intervalo definido. Geralmente medido em ps
cbicos por minuto.
Desumidificao Remoo do vapor de gua da atmosfera. Remoo da gua ou
lquido de gneros alimentcios estocados.
Detetor de Vazamentos Dispositivo utilizado para detectar vazamentos em um
sistema de refrigerao.
Diferencial (de um controle) A diferena entre a temperatura ou presso de circuito
ligado e desligado.
E
Evaporao: Passagem de um lquido ao estado de vapor.
Exaustor: Equipamento que remove o ar impuro ou com maus odores de ambientes
fechados. Comumente utilizado em cozinhas.
Expanso Direta Sistema no qual o evaporador est localizado no material ou
espao refrigerado, ou nas passagens de circulao de ar comunicando-se com esse
espao. ENTROPIA Em termodinmica, a base do diagrama de calor, a rea do qual
unidades de calor e a altura, temperatura absoluta.
Equalizador Externo Em uma vlvula de expanso termosttica, um tubo de ligao
da cmara contendo o elemento de evaporao atuado pela presso da vlvula e com a
sada da serpentina do evaporador. Dispositivo para compensar a queda de presso
excessiva atravs da serpentina..

Equivalente em Gelo Derretido A quantidade de calor (144Btu) absorvida por uma


libra de gelo a 32F na liquefao da gua a 32F.
F
Filtro: Dispositivo que impede a passagem de sujeiras ou impurezas para determinado
recipiente ou ambiente. Comum nas mquinas de lavar, mquinas de secar,
condicionadores de ar, entre outros equipamentos.
Filtro de carvo ativado: Equipamento que tem por finalidade a remoo de cloro livre
e de matria orgnica, que causam gosto e cor na gua filtrada.
"Frost Back" (retrocongelamento) A inundao do lquido de um evaporador na
linha de suco, acompanhada na maioria dos casos, pela formao de gelo na linha de
suco.
Fluido Gs ou lquido.
Freon Nome comum do diclorodifluormetano (CCl2F2).
Fahrenheit Sistema termomtrico, no qual 32 significa o ponto de congelamento da
gua, e 212 o ponto de ebulio, sob condies normais de presso.
Fator de Potncia (de uma instalao eltrica) A relao entre os watts e os voltampres em um circuito de corrente alternada.

G
Gs R-22: O gs refrigerante R-22 utilizado normalmente em sistemas de ar
condicionado em residncias e edifcios comerciais. No tem cheiro caracterstico, no
inflamvel nem combustvel sendo a sua temperatura de ebulio em C de -40,6 a
presso normal.
Gs CFC (Clorofluorcarbono): Classe de compostos orgnicos que contm carbono,
cloro e flor. Bastante utilizado em solventes orgnicos, gases para refrigerao e
propelentes em extintores de incndio e aerossis. Ultimamente o uso do CFC tem sido
condenado e abolido, pois uma vez submetido radiao UV, pode destruir as
molculas de Oznio que formam a camada protetora da atmosfera.
GLP (Gs Liquefeito de Petrleo): Tambm conhecido como gs de cozinha, a
mistura de dois hidrocarbonetos existentes no petrleo: o propano e o butano.
GN (Gs Natural): basicamente a mistura de hidrocarbonetos leves. Estando
temperatura ambiente e presso atmosfrica permanece no estado gasoso. um gs

mais leve que o ar, inodoro, incolor e atxico. uma fonte de energia limpa, que pode
ser usado nas indstrias, fazendo a substituio de outros combustveis mais poluentes.
Gs GR ou Gs Nafta: Tambm conhecido com gs de rua, possui menor poder
calorfico, sendo necessria, portanto, maior quantidade desse gs em relao aos
outros para uma mesma quantidade de energia liberada na queima.
Gs Superaquecido Gs cuja temperatura mais elevada que a temperatura de
evaporao presso existente.
Grfico de Conforto Grfico psicomtrico. Estritamente, um grfico, mostrando
temperaturas efetivas.
Grfico de Molier Representao grfica das propriedades trmicas dos fludos, com
calor total e entropia como coordenas.
Grfico Psicromtrico Grfico utilizado para determinar o volume especfico, teor de
calor, ponto de orvalho, umidade relativa, umidade absoluta e temperatura de bulbo
mido e bulbo seco, conhecendo qualquer de dois itens independentes dos
mencionados.
Grau-Dia Unidade baseada na diferena de temperatura e tempo, usada para
especificar a carga nominal de aquecimento no inverno. Em um dia, existem tantos
graus-dia quantos F de diferena na temperatura entre a temperatura mdia do ar
externo, medida num perodo de 24 horas, e a uma temperatura de 65F.

I
INMETRO: Instituto Nacional de Metrologia, Normalizao e Qualidade Industrial.
Isolante Trmico: Material que dificulta a dissipao de calor, como a cortia ou o
poliestireno expandido. Utiliza-se tambm o vcuo como isolante trmico.
Isolamento (de calor) - Uso de material de baixa condutividade de calor.
Interruptor de Alta Presso Dispositivo de controle ligado na parte de alta presso
de um sistema de refrigerao, para desligar a mquina quando a presso se torna
excessiva.
Infiltrao O vazamento de ar em uma edificao ou espao.
Infiltrao de Ar - A entrada de ar atravs de trincas, fendas, portas, janelas ou outras
aberturas, causada pela presso do vento ou pelas diferenas de temperatura.
Inflamabilidade Capacidade de um material em queimar.
L

LCD (Liquid Crystal Display): Monitor de cristal lquido, geralmente muito leve e fino.
Os monitores do tipo LCD possuem tela realmente plana, eliminando as distores de
imagem dos monitores do tipo tubo de raios catdicos, ou CRT (que tm suas telas
curvas). Emitem pouqussima radiao nociva, consomem menos energia e emitem
pouqussima radiao nociva. .
LEED AP (Accredited Professional): Trata-se de um profissional que teve seus
conhecimentos acerca do processo de certificao LEED atestado por um exame. Um
profissional LEED AP possui conhecimento sobre as prticas de construo
sustentvel e os princpios do Sistema de Certificao LEED, podendo facilitar o
processo de certificao atuando como um consultor.
LEED Auditor (Certificador): Empresas terceirizadas que analisam todos os
documentos enviados pelo empreendedor que busca a certificao LEED, referentes
comprovao do cumprimento dos pr-requisitos e crditos constantes no Sistema de
Certificao LEED. A partir de 2009, com a internacionalizao do LEED, a auditoria
ser realizada por cerca de dez multinacionais especializadas em auditoria que ir gerir
este processo a nvel global.
LEED NC (New Construction): LEED para novas construes ou grandes reformas,
elaborado para guiar projetos que se distinguem frente sua alta performance (energia,
gua, qualidade ambiental interna, produtividade, etc). Pode ser usado para prdios
comerciais, residenciais, governamentais, instalaes recreativas, laboratrios e plantas
industriais.
LEED CS (Core & Shell): nesta modalidade certifica-se toda a envoltria do
empreendimento, suas reas comuns e internamente o sistema de ar-condicionado e
elevadores. O LEED CS utilizado por construtores e incorporadores que esto
desenvolvendo o projeto para posterior comercializao de suas salas, garantindo ao
futuro usurio que suas instalaes oferecem todas as condies para a alta
performance do empreendimento.
O LEED CS foi desenvolvido para ser complementado pelo LEED CI (Commercial
Interior), ocorre que o construtor e incorporador destes empreendimentos que sero
futuramente comercializados, no podem se comprometer em relao ao modo que o
futuro usurio ocupar as salas comercializadas.
LEED Pr-certificao: a pr-certificao se faz presente apenas nos projetos
registrados na modalidade LEED CS. Trata-se de um reconhecimento formal que o
empreendedor estabeleceu metas para o desenvolvimento de um empreendimento
certificado LEED CS. Tendo em vista o carter comercial destes empreendimentos,
aps pr-certificado, o empreendedor poder fazer a divulgao visando a pr-venda do
empreendimento ou facilidades de financiamentos.
Concludo o processo de auditoria do empreendimento, tendo o empreendedor
cumprido todas as metas por ele apresentadas, o empreendimento receber a
certificao LEED CS.
LEED CI (Commercial Interior): LEED para interiores comerciais foi desenvolvido
para garantir a alta performance dos interiores, em termos de ambiente saudvel, locais
de trabalho produtivos, baixo custo de manuteno e operao e reduo do impacto

ambiental. O LEED CI oferece aos usurios, arquitetos de interiores e designers, a


possibilidade de criar ambientes sustentveis, independentemente de no poderem
atuar na operao de todo o prdio.
LEED ND (Neighbourhood): o Sistema de certificao LEED ND para Bairro e
Desenvolvimento de Comunidades integra os princpios do crescimento inteligente,
urbanismo e construo sustentvel para a concepo de bairros. A certificao LEED
ND requisita que o desenvolvimento da localizao e concepo do empreendimento
cumpra elevados nveis de responsabilidade ambiental e social.
LEED School: o Sistema de certificao LEED School, reconhece o carter nico da
concepo e construo de escolas. Baseado no Sistema de Certificao LEED NC,
aborda questes como a sala de aula, acstica, planejamento central, preveno contra
mofo e avaliao ambiental do local. Ao abordar a singularidade dos espaos escolares
e as questes de sade infantil, LEED School fornece uma nica e abrangente
ferramenta para as escolas que pretendem construir de forma sustentvel, com
resultados mensurveis.
LEED EB (Existing Building): O Sistema de Certificao LEED EB para edifcios
existentes, ajuda os proprietrios e operadores a medir suas operaes, fazer melhorias
na manuteno em uma escala consistente, com o objetivo de maximizar a eficincia
operacional e minimizar os impactos ambientais. O LEED EB aborda em todo o
edifcio questes de limpeza e manuteno (incluindo uso qumico), programas de
reciclagem, programas de manuteno exterior e atualizao de sistemas, podendo ser
aplicado tanto para edifcios existentes que procuram a certificao LEED EB pela
primeira vez, quanto para projetos previamente certificados no mbito de outros
Sistemas de Certificao LEED como LEED NC, LEED School, LEED CS e
LEED EB (em caso de renovao).
Lado de Alta A parte de um sistema de refrigerao contendo o refrigerante alta
presso. Tambm usado para referir unidade de condensao, consistindo do motor,
compressor, condensador e receptor, montados em uma base nica.
Lado de Baixa A parte de um sistema de refrigerao que normalmente funciona sob
baixa presso, como oposto ao lado de alta. Tambm usado para se referir ao
evaporador.
Linha de Suco Tubulao ou cano que transporta o vapor refrigerante do
evaporador para a admisso do compressor.
Linha de Lquido A tubulao ou encanamento que leva o refrigerante na forma
lquida de um condensador ou receptor de um sistema de refrigerao para um
dispositivo de presso reduzida.
Lquido Anticongelante Substncia adicionada ao refrigerante, para impedir a
formao de cristais de gelo na vlvula de expanso. Os agentes anticongelantes em
geral no impedem a corroso devida umidade. O uso do lquido deve ser uma
medida temporria quando so envolvidas grandes quantidades de gua, a menos que
se use um secativo para reduzir o teor de umidade. Os cristais de gelo podem se formar

quando a umidade est presente abaixo dos limites da corroso e, nesses casos, um
lquido anticongelante no-corrosivo adequado muitas vezes til. Os materiais como o
lcool so corrosivos e se usados, devem permanecer na mquina apenas por tempo
limitado.

M
Manmetro Instrumento para medir a presso ou o nvel do lquido. Tambm um tubo
em forma de U para medir diferenas de presso.
Mquina Centrfuga Compressor empregando fora centrfuga para compresso.
Mquina de Amnia Abreviao para uma mquina de refrigerao utilizando amnia
como refrigerante. Analogamente, mquina Freon, mquina de gs sulfuroso, etc.
Medio Micromtrica - Atualmente, um mcron uma unidade de medida no sistema
mtrico e equivalente a 1/1000 milmetro. H 25,4 milmetros em uma polegada.
Portanto, um mcron igual a 0,00004 polegada. Cem micra so equivalentes a 0,004
polegada ou 29,996 polegadas de vcuo. O vcuo de menos de 29,0 polegadas de
mercrio no satisfatrio para compressores.
Mudana de Estado Mudana de um estado a outro, como do lquido para o slido,
do lquido para gs, etc.
Memoril de Clculo Documento com clculos que permitem servir de base para o
dimensionamento / seleo de equipamentos.
PBE Plano Brasileiro de Etiquetagem (Inmetro).
N
No Condensveis Gases estranhos misturados com um refrigerante e que no
podem ser condensados na forma lquida s temperaturas e presses nas quais o
refrigerante condensa-se.
O
Ozone A forma de O3 do oxignio. Usado em ar condicionado como um eliminador de
odores. Perigoso em altas concentraes.
P
Potncia: Rapidez com a qual certa quantidade de energia transformada.
Representada pelo smbolo W. Presso (P): Fora exercida pela massa de ar por
unidade de superfcie. Corresponde energia por unidade de volume de fludo. Mede-

se em Kg/m2, mas a unidade mais usada em milmetros de coluna de gua (mm.c.a.)


ou Pascal (Pa).
Procel: Programa Nacional e Conservao de Energia Eltrica.
Permanncia Em um evaporador, a capacidade de permanecer frio aps a remoo
de calor do evaporador ter se acabado.
Pirmetro Instrumento para a medio de altas temperaturas.
Ponto de Congelamento Temperatura na qual um lquido se solidifica com a
remoo de calor.
Ponto de Congelao ou de Fluidez (de leos) A temperatura abaixo da qual a
superfcie do leo no vai se alterar quando o recipiente inclinado.
Ponto de Ebulio Temperatura na qual um lquido vaporizado pela adio de
calor, dependendo do refrigerante e da presso absoluta na superfcie do liquido e
vapor.
Ponto de Orvalho (do ar) Temperatura na qual uma amostra especificada de ar, sem
acrscimo ou remoo de umidade, est completamente saturada. A temperatura na
qual o ar, sendo resfriado, fornece umidade ou orvalho.
Posio de superaquecimento da Vlvula de Expanso Termosttica A
depresso da temperatura de evaporao na presso de alimentao da vlvula abaixo
da temperatura do bulbo termosttico.
Potncia A relao do trabalho efetuado, medido em cavalos fora, watts, quilowatts,
etc.
Presso A fora exercida por unidade de rea.
Presso Absoluta A soma, em qualquer tempo, da presso manomtrica e da
presso atmosfrica. Assim, por exemplo, se o manmetro apresentar a leitura de 164,5
libras por polegada quadrada (psi), a presso absoluta ser 164,5 + 14,7, ou 179,2
libras por polegada quadrada.
Presso Atmosfrica Presso exercida pela atmosfera em todas as direes, como
indicado por um barmetro. A presso atmosfrica padro considerado como sendo
14,695 libras por polegada quadrada (geralmente escrita 14,7 psi), que equivalente a
29,92 polegadas de mercrio.
Presso Balanceada A mesma presso em um sistema ou recipiente, que existe fora
do sistema ou recipiente.
Presso Crtica A presso de vapor correspondente temperatura crtica.

Presso de Suco Presso no lado de suco do compressor.


Presso do Cabeote A presso no cabeote do compressor. Presso de descarga.
Presso do Vapor Presso existente na superfcie do lquido e vapor de um
refrigerante. Depende da temperatura.
Presso do Zero Absoluto - A presso existente em um recipiente que est totalmente
vazio. A presso mais baixa possvel. O vcuo perfeito.
Presso Esttica Presso contra as paredes dos tubos, tubulaes ou dutos.
Presso Hidrosttica Presso devida ao lquido em um recipiente que no contm
espao gasoso.
Presso Total Em um fluxo de fludo, a soma da presso esttica e da presso de
velocidade.
Processo a Adiabtico Qualquer processo termodinmico que se verifica em um
sistema fechado, sem adio ou retirada de calor.
Purgagem A ao de retirar o gs refrigerante de um recipiente contendo refrigerante,
geralmente a fim de retirar os no-condensveis.
Purificador de Ar Compartimento no qual o ar forado atravs de um jato de gua
a fim de purifica-lo, umidec-lo ou desumific-lo.

Q
R
Radiao A passagem de calor de um objeto a outro, sem aquecimento do espao
intermedirio. O calor atravessado por movimentos ondulatrios, semelhante luz.
Receptor de Lquido A parte da unidade de condensao que armazena o lquido
refrigerante.
Refrigerante Meio de transmisso de calor em um sistema de refrigerao que
absorve calor por evaporao baixa temperatura e fornece calor pela condensao
alta temperatura.
Rendimento Mecnico A relao entre o trabalho efetuado por uma mquina e o
trabalho feito sobre ela ou a energia usada para esse trabalho.

Rendimento Volumtrico - A relao entre o volume de um gs realmente bombeado


por um compressor ou bomba e o deslocamento terico do compressor.
Resfriador de Ambientes Elemento refrigerante de ambientes. Em ar-condicionado,
um aparelho para condicionar pequenos volumes de ar para o conforto.
Resistncia Eltrica A oposio ao fluxo de corrente eltrica, medida em ohms.
Resistncia Trmica O recproco da condutividade trmica.
Reteno de leo Dispositivo para separar o leo do vapor de alta presso do
compressor. Geralmente contm uma vlvula de bia para retornar o leo ao crter do
compressor.

S
Selo Procel: Prmio anual concedido pelo Programa Nacional e Conservao de
Energia Eltrica aos equipamentos de fabricao nacional com os melhores ndices de
eficincia energtica dentro de sua categoria. Tambm estimula a fabricao e a
comercializao de produtos mais eficientes, contribuindo para o desenvolvimento
tecnolgico e a reduo de impactos ambientais.

Salmoura Qualquer lquido gelado pelo sistema de refrigerao e utilizado para a


transmisso de calor.
Sangrador Tubulao, s vezes ligada a um condensador, para retirar lquido
refrigerante paralelamente ao fluxo principal.
Secador Sinnimo de desidratador.
Sedimentao Produto de decomposio formado em um refrigerante, devido a
impurezas no leo ou devido umidade. Os sedimentos podem ser viscosos ou duros.
Serpentina Qualquer elemento de resfriamento feito de tubo ou tubulao.
Slica-Gel - Material secativo tendo a frmula SiO2.
Sistema de Compresso Sistema de refrigerao no qual o elemento de imposio
da presso operado mecanicamente.
Sistema de Congelamento por Salmoura Sistema em que a salmoura, congelada
por um sistema de refrigerao, circula atravs de tubulao at o ponto em que se
necessita de refrigerao.

Sistema de Refrigerao Automtico Sistema que se regula sozinho para manter


um conjunto de condies definido por meio de controles automticos e vlvulas,
geralmente responsvel pela temperatura ou presso.
Sistema de Unidade Sistema que pode ser removido das dependncias do usurio
sem desligamento das partes contendo refrigerantes, ligaes de gua ou conexes
eltricas fixas
Sistema Indireto de Resfiramento - Veja: Sistema de congelamento por salmoura.
Sistema Inundado - Sistema no qual o refrigerante entra em uma tubulao de uma
vlvula de presso reduzida e no qual o evaporador mantm um nvel do lquido.
Oposto ao evaporador seco.
Slido O estado da matria no qual uma fora pode ser exercida apenas na direo
inferior quando no limitado. Distinto dos fluidos.
Solubilidade - A capacidade de um material entrar em soluo com outro.
Soluo Mistura lquida homognea de dois ou mais materiais.
Soluo Euttica Uma soluo de concentrao tal a possuir ponto de congelamento
constante mais baixa temperatura de congelamento da soluo.
Suamento Condensao de umidade do ar nas superfcies abaixo do ponto de
orvalho.
Suesfriado Esfriado abaixo da temperatura de condensao correspondente
presso atuante.
Sublimao A mudana de um estado slido a vapor, sem o estado lquido
intermedirio.
Superaquecimento O calor contido em um vapor acima de seu teor de calor no ponto
de ebulio presso existente.

T
Termostato: Dispositivo destinado a manter constante a temperatura de um
determinado sistema, atravs de regulao automtica.
Temperatura Nvel ou presso de calor. O estado trmico de um corpo com relao
sua capacidade em retirar calor ou passar calor a outro corpo.

Temperatura Asoluta A temperatura de uma substncia medida acima do zero


absoluto.
Temperatura Ambiente Temperatura do meio circundante de um objeto. Em um
sistema domiciliar ou comercial, tendo um condensador resfriado a ar, a temperatura
do ar que entra nesse condensador.
Temperatura Crtica A temperatura acima da qual um vapor no pode ser liquefeito,
no obstante a presso.
Temperatura de Bulbo Seco A temperatura real do ar, oposta a temperatura do
bulbo mido.
Temperatura do Zero Absoluto A temperatura na qual um corpo no tem calor (459,6F, ou 273C).
Tempo de Funcionamento Geralmente indica porcentagem do tempo de
funcionamento do compressor do refrigerante.
Teor de Calor Veja Calor Total.
Termodinmica A cincia da mecnica do calor.
Termmetro - Dispositivo para indicar a temperatura.
Termopar Dispositivo constitudo de dois condutores eltricos tendo duas junes,
uma a um ponto cuja temperatura deve ser medida, e outra a uma temperatura
conhecida. A temperatura entre as duas junes determinada pelas caractersticas do
material e o potencial eltrico estabelecido.
Termostato Disjuntor atuado pela temperatura.
U
Umidade Absoluta A quantidade de gua definida contida em uma quantidade
definida de ar. Geralmente medida em gramas de gua por libra ou p cbico de ar.
Umidade Rlativa A relao entre a presso de gua-vapor do ar, comparada com a
presso do vapor que ela teria se fosse saturada temperatura do bulbo seco. Muito
prxima da relao entre a quantidade de umidade contida no ar comparada com a que
ele suportaria temperatura existente.
Umidificador Dispositivo para adicionar umidade ao ar.
Umidostato Dispositivo de controle sensvel umidade relativa.

Unidade de Ar Condicionado Pea de equipamento projetada como uma


combinao especfica de tratamento do ar , consistindo de meios de ventilao,
circulao de ar, purificao de ar e transferncia de calor, com meios de controle para
manuteno da temperatura e umidade dentro de limites prescritos.
Unidade de Esfriamento Combinao especfica de tratamento de ar consistindo de
um meio de circulao de ar e resfriamento, dentro de temperaturas-limite prescritas.
Unidade Hermeticamente Vedada Unidade de refrigerao no dispondo de
ligaes mecnicas e no contendo vedao de eixo.
V
Vazo: o volume por unidade de tempo, que se escoa atravs de determinada seo
transversal de um conduto livre (canal, rio ou tubulao com presso atmosfrica) ou de
um conduto forado (tubulao com presso positiva ou negativa). Isto significa que a
vazo a rapidez com a qual um volume escoa. As unidades adotadas para
representar a vazo so: m/s, m/h, l/h ou o l/s.
Vcuo Presso abaixo da atmosfrica, geralmente medida em polegadas de mercrio
abaixo da presso atmosfrica.
Vlvula de Alvio Vlvula projetada para abrir a presses excessivamente elevadas,
para permitir o escapamento do refrigerante.
Vlvula de Bia Vlvula regulada por uma bia imersa em um recipiente de lquido.
Vlvula de Bia do Lado de Alta Vlvula de bia que flutua no lquido de alta
presso. Abre-se com o acrscimo do nvel do lquido.
Vlvula de Bia do Lado de Baixa Vlvula operada pelo lquido de baixa presso.
Abre a um baixo nvel e fecha a um alto.
Vlvula de Expanso Automtica Dispositivo que regula o fluxo de refrigerante da
linha do lquido para o evaporador, a fim de manter uma presso constante do
evaporador.
Vlvula de Expanso Termosttica Dispositivo para regular o fluxo do refrigerante
em um evaporador, de modo a manter uma temperatura de evaporao em uma
relao definida com a temperatura do bulbo termosttico.
Vlvula de Presso Constante Vlvula do tipo borboleta, que reage presso
localizada na linha de suco de um evaporador, para manter uma presso constante
desejada no evaporador, mas elevada que a presso da linha principal de suco.
Vlvula de Temperatura Constante Vlvula do tipo borboleta, que reage
temperatura de um bulbo termosttico. Essa vlvula est situada na linha de suco de

um evaporador, para reduzir o efeito refrigerante na serpentina, para simplesmente


manter a temperatura em um mnimo desejado.
Vlvula sem Gaxeta - Vlvula que utiliza gaxeta para evitar vazamentos em torno da
haste da mesma. Material flexvel geralmente usado para vedar contra vazamentos e
ainda permite o movimento da vlvula.
Vlvula Solenide Vlvula aberta pelo efeito magntico de uma corrente eltrica
atravs de uma bobina solenide.
Vapor Saturado Vapor no superaquecido, mas de qualidade 100%, isto , no
contendo lquido no vaporizado.
Vedao do Eixo Sistema mecnico de partes para evitar vazamento de gs entre
um eixo rotativo e um compartimento de manivela estacionrio.
Velocidade Crtica A velocidade acima da qual o fluxo de fludo turbulento.
Viscosidade A propriedade de um fludo resistir ao fluxo ou mudana de forma.
Volume Especfico O volume de um peso definido de um material. Geralmente,
expresso em termos de ps cbicos por libra. A recproca da densidade.
Z

Zero Absoluto A temperatura na qual o movimento molecular de uma substncia


teoricamente cessa. Essa temperatura igual a 459,6F, e 273,1C. A essa
temperatura, o volume de um gs ideal mantido presso constante torna-se zero.

Code No. LIT-1922640


Issued November 18, 2008

System 350TM Application Matrix


System
350
Application

Basic
Control

Power
Module
(Transformer)

Stage Modules
(and maximum allowable stages)

Display
Module

Y350R

S350A, S350C, S350P

D350

Temperature A350A/B
or A350E

A99B Series

Up to Nine S350A or S350C Stages (ten total relays)

A350R

Y350R

S350A, S350C, S350P

D350

BKT287

A99B Series

WHA29A
Series

Y350R

S350A, S350C, S350P

D350

BKT287

A99B Series

WHA29A
Series

Up to Four S350A or S350C Stages (four total relays) with Y350R;


Up to Nine Stages (nine total relays) with 24 VAC Transformer

W351

Y350R

D351

S351

TE-6100-961
TE-6000-960

BKT287

HE-67S3-0N0BT

WHA29A
Series

DINRail

Remote

On-Off
with SPDT
relay output

HE-67S3-0N00P Display Cables


BKT287

Up to Five Stages (six total relays) with Y350R;


Up to Nine Stages (ten total relays) with 24 VAC Transformer

W351P

Y350R

S351

DINRail

D351

HE-67S3-0N0BT

Proportional

WHA29A
Series
Remote

with 0-10 VDC


and 0-20 mA output

Pressure

DINRail

Remote
Display Cables

with 0-10 VDC


and 0-20 mA output

Humidity

TE-6100-961
TE-6000-960

ees
ag
ssta

Proportional

DINRail

Remote
Display Cables

Up to Nine S350A or S350C Stages (ten total relays)

A350P

WHA29A
Series

TE-6100-961
TE-6000-960

ees
ag
ssta

with SPST
relay output

Accessories

Remote
Display Cables

ees
ag
ssta

On-Off
with SPDT
relay output

Reset

Input
Devices

HE-67S3-0N00P Display Cables


BKT287

Up to Four S350A/C Stages(four total relays) with Y350R;


Up to Nine Stages (ten total relays) with 24 VAC Transformer

P352AB

Y350R

DINRail

D352A

S352A

P499 Series

WHA29A
Series
Remote
Display Cables

On-Off
with SPDT
relay output

BKT287

Up to Five Stages (six total relays) with Y350R;


Up to Nine Stages (ten total relays) with 24 VAC Transformer

P352PQ

Y350R

DINRail

D352C

DPT-2640

Proportional
In. W.C.
with 0-10 VDC
and 0-20 mA output

WHA29A
Series
Remote
Display Cables

No Additional Stages

BKT287
DINRail

P352PN

Y350R

S352A

Up to Four S352A Stages(four total relays) with Y350R;


Up to Nine Stages (ten total relays) with 24 VAC Transformer

R353

Y350R

BKT287
DINRail

S353
None

with SPDT
relay output

Up to Five Stages Total with Y350R;


Up to Ten Stages Total with 24 VAC Transformer

WHA29A
Series
Remote
Display Cables

with 0-10 VDC


and 0-20 mA output

Sequencingi

P499 Series

ees
ag
ssta

Proportional
0-600 PSI

D352A

0 to 10 VDC
0 to 20 mA
0 to -2 VDC
135 to 10k ohm
slidewire
potentiometer
input

WHA29A
Series
Remote
Display Cables

BKT287
DINRail

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 1

Code No. LIT-1900399


Issued September 12, 2008

CD-W00-00-1

Wall Mount CO2 Transmitter


Description

Johnson Controls offers a Carbon Dioxide


(CO2) transmitter for measuring and
transmitting CO2 levels, ranging from 0 to
2,000 parts per million (ppm), within Heating,
Ventilating, and Air Conditioning (HVAC) CO2
applications. Specific HVAC CO2 applications
include Demand Control Ventilation (DCV),
fresh air and Indoor Air Quality (IAQ), and
rooftop air handling Economizer controls
systems.

Features

DCV strategies offer potential for 10 to


70% energy savings
Vaisala CARBOCAP single-beam,
dual-wavelength design provides
superior performance compared to other
technologies
CARBOCAP silicon, micro-machined
construction provides reliable CO2
measurement in room environments
offers 5 years of reliable calibration

stable infrared reference compensates


for light-source drift

Applications
This compact wall-mounted device produces
0 to 10 V and 4 to 20 mA signals. It is designed
to work:

in stand-alone mode
as part of any integrated Building
Automation System (BAS)
This new CO2 transmitter is easy to install,
offers a full 3-year warranty, and requires no
maintenance or field calibration.

Repair Information
If the CD-W00-00-1 Wall Mount CO2
Transmitter fails to operate within its
specifications, replace the unit. For a
replacement CO2 transmitter, contact the
nearest Johnson Controls representative.
Refer to the CD-W00-00-1 Wall Mount CO2
Transmitter Product Bulletin (LIT-12011187)
for important product application information.

Selection Chart

CD-W00-00-1 Wall Mount CO2 Transmitter

Accessories

Product Code
Number

Description

Product Code
Number

Description

CD-W00-00-1

Wall Mount CO2 Transmitter

ACC-DWCLIP-0

Drywall Spring-Clip Mounting Kit

Y65T31-0

Multiple Primary Transformer, 40 VA, 120/208/240 V


Primary, 24 V Class 2 Secondary with Screw
Terminals: Foot Mounting or 4 x 4 in. (100 x 100 mm)
Plate

Technical Specifications
CD-W00-00-1 Wall Mount CO2 Transmitter
Measuring Range

0 to 2,000 ppm CO2

Accuracy at 77F (25C)

[50 ppm + 3.0% of reading] (includes calibration uncertainty, repeatability, and non-linearity). All accuracy
specifications reflect the testing of the transmitter using high-grade certified gases. The transmitter is intended for an
altitude range of 0 to 2,000 ft (0 to 600 m) above sea level without compensation.

Temperature Dependence of Output

-0.35% of reading/C, typical (may vary between individual units)

Long-Term Stability

<5.0% of Full Scale/5 Years

Response Time (0 to 63%)

1 Minute

Operating Temperature Range

23 to 113F (-5 to 45C)

Storage Temperature Range

-4 to 158F (-20 to 70C)

Humidity Range

0 to 85% RH (noncondensing), 85F (29C) maximum dew point

Transmitter CO2 Output Signal

4 to 20 mA or 0 to 10 VDC; Maximum Output Current: 25 mA; Maximum Output Voltage: 12.5 V

Resolution of Analog Outputs

2.5 ppm CO2

Recommended External Load

Current Output: Maximum 500 ohms Load Resistance; Voltage Output: Minimum 1,000 ohms Load Resistance

Power Supply Range

20 to 30 VAC (18 to 30 VDC), Class 2

Power Consumption

<2.0 W Average, excluding current output consumption

Current Consumption

150 mA peak (70 mA average)

Warm-Up Time

<1 Minute; <10 Minutes for Full Specification

Dimensions (H x W x D)

4-23/32 x 3-5/32 x 1-7/32 in. (120 x 80 x 31 mm)

Shipping Weight

0.26 lb (117 g)

Compliance

United States

UL Listed, File E27734, CCN XAPX, UL 873, Temperature Indicating and Regulating Equipment, FCC Compliant to
CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7, CAN/CSA C22.2 No. 24, Temperature Indicating and Regulating Equipment.
Industry Canada Compliant, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC, in accordance with EN 61326-1:1997 + Am1:1998 + Am2:2001 + Am3:2003,
Electrical equipment for measurement, control, and laboratory use EMC requirements Minimum requirements

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 1

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900159
cdwxx000s

1900159

9thcc:na

Rev:
08/23/01
logo:

CD-Wxx-00-0 Series

left ft:

Wall Mount CO2 Transmitter


cdwxx_cat1.jpg

Description
Johnson Controls offers a complete line of
carbon dioxide (CO2) modules that measure
and transmit CO2 levels ranging from
0 to 2,000 parts per million [ppm]. This
compact device offers a choice of 0 to 10 V or
0 to 20 mA output signals and features an
optional relay output with or without a digital
display. Johnson Controls CO2 transmitters
are easy to install and to operate.
The silicon-based CARBOCAP sensor
delivers high accuracy and long-term

right ft:
standard
Sect# = 0
seQ# = 1

measurement stability (100 ppm) over a fiveyear period without calibration. The diffusionaspirated, single-beam, dual-wavelength
sensor structure is remarkably simple. It
consists of an infrared (IR) source, a sample
cell, an IR detector, and a tunable interference
filter that enables measurements at two
wavelengths. Reference measurements
made using a tunable interference filter
eliminate the typical weakness of dual-beam
sensors and permits shifting the optical pass
band electronically. This innovative design
provides precise reference readings that
eliminate the typically broad deviation
expected from a traditional CO 2 sensor.

Applications
The new CO2 transmitters are easy to install,
offer a full three-year warranty, and require no
maintenance or field calibration. Use them
in standalone mode
in support of Demand Control Ventilation
(DCV)
with fresh air and Indoor Air Quality (IAQ)
systems

stable infrared reference compensates for


light-source drift.

as part of any integrated Building


Automation System (BAS)

CO2 transmitters with DCV strategies offer


a potential for 1 0 t o70% energy savings

with rooftop air handling Economizer


controls systems

single-beam, dual-wavelength design


provides superior performance compared
to other technologies

connected to Metasys system or the


AD-DME series

To Order
Specify the code number in the following
selection chart.

CD-Wxx-00-0 Wall Mount CO2 Transmitter


Measuring Range

0 to 2,000 ppm CO2

Accuracy at 77F (25C)

<(30 ppm CO2 + 2.0% of reading) (includes manufacturing deviation


and drift). All accuracy specifications reflect testing the transmitters
using high-grade, certified gases. Transmitters are intended for an
altitude range of 0 to 1,969 ft (0 to 600m) above sea level without
compensation. To compensate for higher altitudes, see the Johnson
Controls installation instructions for this device.

Non-Linearity

<1.0% of Full Scale

Temperature
Dependence of Output

<0.056% of Full Scale/F (<0.1% of Full Scale/C)

Long-Term Stability

<5.0% of Full Scale/5 Years

Response Time (0 to 63%)

1 Minute

Operating Temperature Range

23 to 113F (-5 to 45C)

Storage Temperature Range

-4 to 158F (-20 to 70C)

Transmitter
Output
Signal

high thermal stability with negligible airflow


dependence

Features

Specifications

Humidity Range

silicon, micro-machined construction


provides reliable CO2 measurement in duct
environments

Selection Chart
Code Number

Description

CD-WA0-00-0

Transmitter with Analog


Temperature Output

CD-WR0-00-0

Transmitter with Relay

CD-WRD-00-0

Transmitter with Relay and


Display

Accessories

0 to 85% RH (non-condensing)

Code
Number

Description

ACC-CD-S

Relay Setpoint Software Kit; includes


software and interface cable to reset
the On and Off relay setpoints for
CD-WR0-00-0 or CD-WRD-00-0

Y65T31-0

Multiple Primary Transformer, 40 VA,


120/208/230 V Primary, 24 V Class 2
Secondary with Screw Terminals:
Foot Mounting or 4 x4 in.
(101.6 x 101.6 mm) Plate

Jumper Selectable: 0 to 20 mA or 4 to 20 mA or 0 to 10 VDC (Default)


CO2 Maximum Output Current: 25 mA;
Maximum Output Voltage: 12.5 V
Analog Temperature
Linear 0 to 10 VDC for 32 to 122F (0 to 50C)
Module (Optional)
Relay Output (Optional) Maximum 30 V, 0.5 A, Class 2

Resolution of CO2 Output

10 ppm (CD-WRD-00-0 only)

Recommended External Load

Current Output: Maximum 500 ohms Load Resistance


Voltage Output: Minimum 1,000 ohms Load Resistance

Power Supply Range

20 to 30 VAC (18 to 30 VDC), Class 2

Power Consumption

<2.5 W Average, 4.1 VA

ACC-CD-A

Warmup Time

< 5 Minutes for CO2 Measurement


< 30 Minutes for Temperature Measurement

ACC-DWCLIP-0 Drywall Spring-clip Mounting Kit

Housing Material

ABS Plastic

ACC-CD-DR

Replacement Relay and Display


Module for CD-WRD-00-0 Only

Dimensions (H x W x D)

3-5/32 x 4-9/32 1-3/8 in. (80 x 108.5 x 35 mm)


UL Listed, CCN XAPX (US) and XAPX7 (Canada);
EMC Directive (CE Mark), 89/336/EEC; FCC and DOC Compliant

ACC-CD-R

Agency Listings

Relay Output Module for


CD-WR0-00-0

Repair Parts
Code Number

Description
Analog Temperature Module for
CD-WA0-00-0 Only

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
09/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900159

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter (Continued)


cdwxx_cat 2.eps

cdwxx_cat 3.eps
3.15 (80.00)

1.09
(27.69)

3.15 (80.00)

2.36 (60.00)

1.43
(36.32)

4.27
(108.50)

3.26
(83.00)

Center
Hole

2.36
4.27
(60.00) (108.50)

2.63 (66.70)

UP

Cover Dimensions, in. (mm)


Wall Mount Base Dimensions, in .(mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
09/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

CD-W00-00-1 Wall Mount CO2 Transmitter


Product Bulletin
Code No. LIT-12011187

CD-W00-00-1

Issued September 12, 2008


Supersedes August 22, 2006

Johnson Controls offers a Carbon Dioxide (CO2)


transmitter for measuring and transmitting CO2 levels,
ranging from 0 to 2,000 parts per million (ppm), within
Heating, Ventilating, and Air Conditioning (HVAC) CO2
applications. Specific HVAC CO2 applications include
Demand Control Ventilation (DCV), fresh air and Indoor
Air Quality (IAQ), and rooftop air handling Economizer
controls systems.
This compact wall-mounted device produces 0 to 10 V
and 4 to 20 mA signals. It is designed to work:

in stand-alone mode

as part of any integrated Building Automation


System (BAS)

This new CO2 transmitter is easy to install, offers a full


3-year warranty, and requires no maintenance or field
calibration.

Figure 1: Wall Mount CO2 Transmitter

Table 1: Features and Benefits


Features

Benefits

Energy Savings from DCV Strategies

Offer potential for 10 to 70% energy savings.

Vaisala CARBOCAP Single-Beam,


Dual-Wavelength Design

Provides superior performance compared to other technologies.

CARBOCAP Silicon, Micro-machined


Construction

Provides reliable CO2 measurement in room environments.

Calibration Reliability

Offers 5 years of reliable calibration.

Stable Infrared Reference

Compensates for light-source drift.

Product Overview
This CO2 transmitter uses an advanced CO2 sensing
technology. The silicon-based CARBOCAP sensor
provides stability and reliability.
The CARBOCAP sensor operates in accordance with
the single-beam, dual-wavelength method. This
patented sensor has unique reference measurement
capabilities, offering excellent stability over both time
and temperature.

The CO2 transmitter is factory-set to measure


CO2 levels up to 2,000 ppm. It requires a Class 2,
24 VAC/VDC power source and generates an output
signal proportional to the CO2 level detected. One
simple wire to a screw terminal on the Printed Circuit
Board (PCB) selects the analog output signal from the
following options:

0 to 10 V

4 to 20 mA

CD-W00-00-1 Wall Mount CO2 Transmitter Product Bulletin

Calibration
IMPORTANT: The CD-W00-00-1CO2 Transmitter
is intended to provide an input to equipment under
normal operating conditions. Where failure or
malfunction of the transmitter could lead to personal
injury or property damage to the controlled
equipment or other property, additional precautions
must be designed into the control system.
Incorporate and maintain other devices, such as
supervisory or alarm systems or safety or limit
controls, intended to warn of or protect against
failure or malfunction of the transmitter.
The Johnson Controls CD-W00-00-1 CO2
Transmitter is calibrated using certified gases for the
following:

output signal (0 to 10 V) proportional to CO2


concentration (0 to 2,000 ppm)

altitude range of 0 to 2,000 ft (0 to 600 m) above


sea level without compensation

Dust, water vapor, and most chemicals do not affect


the measurement accuracy of the sensor. No special
software compensation patches are necessary, and the
device requires no maintenance.

Versatile Transmitter
The wall mount CO2 transmitter is designed for
standard United States wallbox or surface mounting.
The Johnson Controls CO2 transmitter, when used with
BAS/Economizer controllers (featuring DCV
strategies), can generate energy savings up to:

20 to 40% in office buildings

20 to 60% in restaurants/light retail facilities

10 to 70% in educational/business settings

Repair Information
If the CD-W00-00-1 Wall CO2 Transmitter fails to
operate within its specifications, replace the unit. For a
replacement CO2 transmitter, contact the nearest
Johnson Controls representative.

CARBOCAP Technology

Altitude Compensation

Johnson Controls is licensed to integrate the


silicon-based CARBOCAP sensor into HVAC or
Building Automation Systems. Integrating this sensor
delivers several advantages: high accuracy, excellent
stability, negligible temperature dependence, and ease
of installation. Due to the long-term stability,
maintenance costs are reduced.

This device is intended for an altitude range of 0 to


2,000 ft (0 to 600 m) without compensation. To
compensate for higher altitudes, refer to the
CD-W00-00-1 Wall Mount CO2 Transmitter Installation
Instructions (Part No. 24-9601-94) for additional
information.

The structure of the diffusion-aspirated, single-beam


dual-wavelength sensor is remarkably simple. It
consists of an Infrared (IR) source, a sample cell, a
tunable-interference filter, and an IR detector. The
tunable-interference filter enables measurements at
two wavelengths. As a result, references are measured
accurately, without the typically broad tolerances
inherent in dual-beam sensors.

Ordering Information
Contact the nearest Johnson Controls representative
to order a CO2 transmitter. See Table 3 for available
accessories for the wall mount CO2 transmitter.

Table 2: Product Code Number


Product Code Number

Description

CD-W00-00-1

Wall Mount CO2 Transmitter

Table 3: Accessories
Product Code Number

Description

ACC-DWCLIP-0

Drywall Spring-Clip Mounting Kit

Y65T31-0

Multiple Primary Transformer, 40 VA, 120/208/240 V Primary, 24 V


Class 2 Secondary with Screw Terminals: Foot Mounting or 4 x 4 in.
(100 x 100 mm) Plate

CD-W00-00-1 Wall Mount CO2 Transmitter Product Bulletin

Technical Specifications
CD-W00-00-1 Wall Mount CO2 Transmitter
Measuring Range

0 to 2,000 ppm CO2

Accuracy at 77F (25C)

[50 ppm + 3.0% of reading] (includes calibration uncertainty, repeatability, and


non-linearity). All accuracy specifications reflect the testing of the transmitter using
high-grade certified gases. The transmitter is intended for an altitude range of
0 to 2,000 ft (0 to 600 m) above sea level without compensation.

Temperature Dependence of Output

-0.35% of reading/C, typical (may vary between individual units)

Long-Term Stability

<5.0% of Full Scale/5 Years

Response Time (0 to 63%)

1 Minute

Operating Temperature Range

23 to 113F (-5 to 45C)

Storage Temperature Range

-4 to 158F (-20 to 70C)

Humidity Range

0 to 85% RH (noncondensing), 85F (29C) maximum dew point

Transmitter CO2 Output Signal

4 to 20 mA or 0 to 10 VDC
Maximum Output Current: 25 mA; Maximum Output Voltage: 12.5 V

Resolution of Analog Outputs

2.5 ppm CO2

Recommended External Load

Current Output: Maximum 500 ohms Load Resistance


Voltage Output: Minimum 1,000 ohms Load Resistance

Power Supply Range

20 to 30 VAC (18 to 30 VDC), Class 2

Power Consumption

<2.0 W Average, excluding current output consumption

Current Consumption

150 mA peak (70 mA average)

Warm-Up Time

<1 Minute
<10 Minutes for Full Specification

Dimensions (H x W x D)

4-23/32 x 3-5/32 x 1-7/32 in. (120 x 80 x 31 mm)

Shipping Weight

0.26 lb (117 g)

Compliance

United States

UL Listed, File E27734, CCN XAPX, UL 873, Temperature Indicating and


Regulating Equipment, FCC Compliant to CFR 47, Part 15, Subpart B, Class A

Canada

UL Listed, File E27734, CCN XAPX7, CAN/CSA C22.2 No. 24, Temperature
Indicating and Regulating Equipment. Industry Canada Compliant, ICES-003

Europe

CE Mark, EMC Directive 89/336/EEC, in accordance with EN 61326-1:1997 +


Am1:1998 + Am2:2001 + Am3:2003, Electrical equipment for measurement,
control, and laboratory use EMC requirements Minimum requirements

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
United States Emissions Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canadian Emissions Compliance
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte toutes les exigences du Rglement sur le matriel brouilleur du Canada.

CD-W00-00-1 Wall Mount CO2 Transmitter Product Bulletin

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

CD-W00-00-1 Wall Mount CO2 Transmitter Product Bulletin


Published in U.S.A.

4
www.johnsoncontrols.com

Product Bulletin
Issue Date

CD-Wxx-00-0
0601

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter


Johnson Controls offers a full line of Carbon Dioxide
(CO2) transmitters for measuring and transmitting CO2
levels, ranging from 0 to 2,000 parts per million (ppm),
within Heating, Ventilating, and Air Conditioning
(HVAC) CO2 applications. Specific HVAC CO2
applications include: Demand Control Ventilation
(DCV), fresh air and Indoor Air Quality (IAQ), and
rooftop air handling Economizer controls systems.
These compact, wall-mounted devices output 0 to 10V
(default), 0 to 20 mA, or 4 to 20 mA signals and feature
analog temperature outputs, relay outputs, and/or a
digital display as (optional) features. They are
designed to work:

in standalone mode

connected to Metasys system or the AD-DME


series controllers

as part of any integrated Building Automation


System (BAS)

Figure 1: Wall Mount CO2 Transmitter with Display

These new CO2 transmitters are easy to install, offer a


full three year warranty, and require no maintenance or
field calibration.

Features and Benefits


Energy Savings from DCV

Offers potential for 10 to 70% energy savings

Strategies
Single-beam,
CARBOCAP
Dual-wavelength Design

CARBOCAP Silicon,
Micro-machined
Construction

Provides superior performance compared to


other technologies
Provides reliable CO2 measurement in room
environments

Calibration Reliability

Offers five years of reliable calibration

Stable Infrared Reference

Compensates for light-source drift

2001 Johnson Controls, Inc.


Code No. LIT-216527

1
www.johnsoncontrols.com

P roduct Overview

C alibration

This transmitter uses a completely new CO2 sensing


technology. The silicon-based CARBOCAP sensor
provides stability and reliability.

Johnson Controls CO2 transmitters are calibrated


using certified gases for the following:

The CARBOCAP sensor operates in accordance with


the single-beam, dual-wavelength method. This
patented sensor has unique reference measurement
capabilities, offering excellent stability over both time
and temperature. The monolithic Fabry-Perot
Interferometer (FPI) chip utilizes the optical,
mechanical, and electronic properties of silicon at the
same time.
The transmitter is factory set to measure CO2 levels up
to 2,000 ppm. It requires a Class 2, 24 VDC/VAC
power source and generates an output signal
proportional to the CO2 level detected. One simple wire
to a screw terminal and a jumper on the Printed Circuit
Board (PCB) combine to select the analog output
signal from the following options:

0 to 20 mA

4 to 20 mA

0 to 10V (default)

IMPORTANT:

The CD-Wxx-00-0 transmitters


are intended to provide input to
equipment under normal
operating conditions. Where
failure or malfunction of the
device could lead to an abnormal
operating condition that could
cause personal injury or damage
to the equipment or other
property, other devices, (limit or
safety controls) or systems
(alarm or supervisory) intended to
warn of, or protect against, failure
or malfunction of the device must
be incorporated into and
maintained as part of the
control system.

output signal (0 to 10V) proportional to CO2


concentration (0 to 2,000 ppm)

altitude range of 0 to 1,969 ft (0 to 600m) above


sea level without compensation

relay output trigger point set at 1,000 ppm (in


models featuring the optional relay output)

CARBOCAP Technology
Johnson Controls is licensed to integrate the new
silicon-based CARBOCAP sensor into HVAC or
Building Automation Systems. Integrating this sensor
delivers several advantages: high accuracy, excellent
stability, negligible temperature dependence, and ease
of installation.
The structure of the diffusion-aspirated, single-beam,
dual-wavelength sensor is remarkably simple. It
consists of an Infrared (IR) source, a sample cell, a
tunable-interference filter, and an IR detector. The
tunable-interference filter enables measurements at
two wavelengths. As a result, references are measured
accurately, without the typically broad tolerances
inherent in dual-beam sensors.
Dust, water vapor, and most chemicals do not affect
the measurement accuracy of the sensor. No special
software compensation patches are required, and the
device requires no maintenance.

V ersatile Transmitter
Designed for use with a standard U.S. wallbox or
mounting directly to a wallboard surface, the CO2
transmitter generates considerable savings in
installation, operation, and maintenance with no
recalibration costs. Johnson Controls includes a
Drywall Spring-clip Mounting Kit with each unit.
Johnson Controls CO2 transmitters, when used with
BAS/Economizer controllers (featuring DCV
strategies), can generate energy savings ranging up to:

20 to 40% in office buildings

20 to 60% in restaurants/light retail facilities

10 to 70% in educational/business settings

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Product Bulletin

D imensions

O ptional Features

See Figure 2 and Figure 3 for wall mount CO2


transmitter dimensions.
1.09
(27.69)

3.15 (80.00)

1.43
(36.32)

Analog Temperature Module


For applications requiring measurements and outputs
for both CO2 and temperature, order the CD-WA0-00-0
transmitter. This model includes an analog
temperature module that plugs into the main PCB and
has an active temperature output, linear from
0 to 10 VDC for 32 to 122F (0 to 50C).

Relay Module

4.27
(108.50)

Order the CD-WR0-00-0 transmitter for applications


where On/Off ventilation or fan control is required to
provide fresh air. This model includes a relay output
module that plugs into the main PCB offering a 30V,
0.5A Class 2 output with configurable On and Off trip
points. Default On is 1,000 ppm, and default Off is
950 ppm.

Figure 2: Cover Dimensions, in. (mm)

Note:

3.15 (80.00)

To redefine the relay On and Off trip points to


suit the application, use the ACC-CD-S Relay
Setpoint Software.

2.36 (60.00)

Relay and Display Module

3.26
(83.00)

Center
Hole

2.36
4.27
(60.00) (108.50)

For applications where the display of the measured


CO2 level and a relay output and relay On notification
are required, order the CD-WRD-00-0. This module
contains a relay and a digital display. The unit plugs
into the transmitter PCB. The display includes a 4-digit
display and a Light-Emitting Diode, which indicates
when the relay is On.
Note:

2.63 (66.70)

To redefine the relay On and Off trip points to


suit the application, use the ACC-CD-S Relay
Setpoint Software.

Figure 3: Wall Mount Base Dimensions, in. (mm)

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Product Bulletin

R epair and Replacement

A ltitude Compensation

The CD-Wxx-00-0 Series is not field repairable.

These devices are intended for an altitude range of


0 to 1,969 ft (0 to 600m) without compensation. To
compensate for higher altitudes, see the
Johnson Controls installation instructions for this
device.

To order a replacement, refer to the Ordering


Information section.

O rdering Information
Contact the nearest Johnson Controls representative
to order a CO2 transmitter, and specify the desired
product code number from Table 1. Refer to Table 2
for replacement parts and Table 3 for accessories for
the wall mount CO2 transmitter.

Table 1: CO2 Wall Mount Transmitters


Product Code Number

Description

CD-WA0-00-0

Transmitter with Analog Temperature Output

CD-WR0-00-0

Transmitter with Relay

CD-WRD-00-0

Transmitter with Relay and Display

Table 2: Replacement Parts for Wall Mount CO2 Transmitters


Product Code Number

Description

ACC-CD-A

Analog Temperature Module for CD-WA0-00-0 Only

ACC-DWCLIP-0

Drywall Spring-clip Mounting Kit

ACC-CD-DR

Replacement Relay and Display Module for CD-WRD-00-0 Only

ACC-CD-R

Relay Output Module for CD-WR0-00-0

Table 3: Accessory for Wall Mount CO2 Transmitters

Product Code Number

Description

ACC-CD-S

Relay Setpoint Software Kit; includes software and interface cable to reset the On
and Off relay setpoints for CD-WR0-00-0 or CD-WRD-00-0

Y65T31-0

Multiple Primary Transformer, 40 VA, 120/208/230V Primary, 24V Class 2


Secondary with Screw Terminals: Foot Mounting or 4 x4 in. (101.6 x 101.6 mm)
Plate

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Product Bulletin

Notes

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Product Bulletin

Notes

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Product Bulletin

Notes

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Product Bulletin

S pecifications
Product CD-Wxx-00-0 Series Wall Mount CO2 Transmitter
Measuring Range 0 to 2,000 ppm CO2
Accuracy at 68F (20C) <[30 ppm CO2 + 2.0% of reading] (includes manufacturing deviation and drift). All accuracy
specifications reflect testing the transmitters using high-grade, certified gases. Transmitters
are intended for an altitude range of 0 to 1,969 ft (0 to 600m) above sea level without
compensation. To compensate for higher altitudes, see the Johnson Controls installation
instructions for this device.
Non-Linearity <1.0% of Full Scale (FS)
Temperature <0.056% of Full Scale/F (<0.1% of Full Scale/C)
Dependence of Output
Long-Term Stability <5.0% of Full Scale/5 Years
Response Time (0 to 63%) 1 Minute
Operating Temperature 23 to 113F (-5 to 45C)
Range
Storage Temperature -4 to 158F (-20 to 70C)
Humidity Range 0 to 85% RH (non-condensing)
Transmitter Output Signals
CO2 Jumper Selectable: 0 to 20 mA or 4 to 20 mA or 0 to 10 VDC (Default)
Maximum Output Current: 25 mA; Maximum Output Voltage: 12.5V
Analog Temperature Linear 0 to 10 VDC for 32 to 122F (0 to 50C)
Module (Optional)
Relay Output (Optional) Maximum 30V, 0.5A, Class 2
Resolution of CO2 Output 10 ppm (CD-WRD-00-0 only)
Recommended External Current Output:
Load Voltage Output:

Maximum 500 ohms Load Resistance


Minimum 1,000 ohms Load Resistance

Power Supply Range 20 to 30 VAC (18 to 30 VDC), Class 2


Power Consumption <2.5W Average, 4.1 VA
Warmup Time <5 Minutes for CO2 Measurement
<30 Minutes for Temperature Measurement
Housing Material ABS Plastic
Dimensions (H x W x D) 3-5/32 x 4-9/32 1-3/8 in. (80 x 108.5 x 35 mm)
Shipping Weight 3.5 oz (100g)
Agency Listings UL Listed, CCN XAPX (US) and XAPX7 (Canada); EMC Directive (CE Mark), 89/336/EEC;
FCC and DOC Compliant
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

CD-Wxx-00-0 Series Wall Mount CO2 Transmitter Product Bulletin

Printed in U.S.A.
www.johnsoncontrols.com

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922035
m9200s

whole

1922035

9thcc:2-20

Damper Actuators

Electric

Rev:
07/18/97
logo:
JCI
left ft:
elec
right ft:
standard
Sect# = 2
seQ# = 255

M9216 Series

Electric Spring Return Actuators


M9216blk.tif
Features

Applications

available torques: 140 and 280 lbin (16 and


32 Nm) offer selection most suitable for the
application

M9216 actuators are designed to position air


dampers and valves in HVAC systems.
Applications include:

bidirectional, return-to-normal spring return


allows selectable rotation/spring return
direction simplifying installation

positioning of return air, exhaust, or outdoor


air dampers

extended temperature range meets the


needs of most outdoor air applications

positioning blades for variable volume fans


positioning VG1000 Series ball valves and
VG7000 Series globe valves when used
with an M9000-5xx Valve Linkage

output position feedback provides simple,


closed-loop control with accurate position
sensing
M9216

electronic stall detection ensures higher


reliability by deactivating the actuator motor
when a stall condition is detected

The M9216 Series direct-mount, spring return


electric actuators operate on 24 VAC or VDC
power and are available for use with on/off,
floating, proportional, or resistive controllers.
These bidirectional actuators do not require a
damper linkage and are easily installed on a
damper with a round shaft up to 3/4 inch
(20 mm) in diameter or a square shaft up to
5/8 inch (16 mm). M9216 actuators may be
direct or remote mounted to a damper, or
mounted to a valve using one of the
M9000-5xx Valve Linkage Kits.

auto stroke calibration (GGx models)


reduces field installation time and cost due
to self adjustment

manual override allows manual positioning


when the actuator is not powered;
simplifies setup and field adjustments
NPT conduit adaptor (included) provides
easy connection for electrical fittings and
armored cable

These actuators use a DC motor with stall


detection circuitry that operates throughout
the entire stroke. The proportional and
resistive actuators employ noise-filtering
techniques on the control signal to eliminate
repositioning due to line noise.
Rotation is mechanically limited to 93 by
integral end-stops. The position of the
actuator is visually indicated from 0 to 90 on
the cover. An anti-rotation bracket prevents
lateral movement of the actuator. The damper
position may be set manually with the manual
override feature in the event of a power
failure.

Repair Parts

For more information, refer to the M9216


Series Electric Spring Return Actuators
Product Bulletin, LIT-2681068 or the M9216
Series Electric Spring Return Actuators
Installation Instructions, Part No. 34-636-461.

Replace the unit.

To Order

Accessories
See the Accessories chart on Page3.

M9216-AGE-2

M9216-BGA-2

M9216-BGC-2

(a)

(a)

(a)

Floating Control

Proportional Control
VDC and mA Input with Zero and Span

Resistive Input Control


Feedback

Tandem Operation

135 ohm Potentiometer


1,000 ohm Potentiometer
0 to 10 VDC
2 Auxiliary Switches

M9216-JGC-2

M9216-AGD-2

(a)

M9216-JGA-2

M9216-AGC-2

On/Off Control

M9216 Series Electric


Spring Return Actuator
140 lbin (16 Nm)

M9216-HGC-2

M9216-AGA-2

Selection Chart

M9216-HGA-2

Specify the code number from the following


selection chart.
M9216-GGC-2

A single M9216 model delivers up to 140 lbin


(16 Nm) of torque. Two BGx, GGx, or HGx
models in tandem deliver twice the torque or
280 lbin (32 Nm). The angle of rotation is
mechanically adjustable from 30 to 90.
Integral auxiliary switches are available to
indicate end-stop position or to perform
switching functions at any angle within the
selected rotation range. Position feedback is
available through switches, a potentiometer,
or a 0 (2) to 10 VDC signal.

zero and span adjustment (HGx models)


allows sequential operation of dampers
from a single input signal of 0 (2) to 10 VDC
or 0 (4) to 20 mA

Refer to the manufacturers information to


properly size the damper, valve,
and/or actuator.

M9216-GGA-2

Description

controlling face and bypass dampers

(a) May be used with 2-wire on/off control.


Note:

AGx, HGx, and JGx models have a 25-second delay upon startup.
Use two actuators with the same torque and control input for tandem operation.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/3

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922035

M9216 Series Electric Spring Return Actuators (Continued)

m9200dim.eps

Dimensions, in./mm

Specifications

M9216 Series Electric Spring Return Actuators


Power Requirements

Input Signal

Input Signal
Adjustments

Input Impedance

AGx, HGx, and JGx:


BGx:
GGx:
AGx:
BGx:
GGx and HGx:
JGx:

20 to 30 VAC at 50/60 Hz or 24 VDC 10%; 12 VA supply minimum, Class 2


20 to 30 VAC at 50/60 Hz or 24 VDC 10%; 10 VA supply minimum, Class 2
20 to 30 VAC at 50/60 Hz or 24 VDC 10%; 14 VA supply from 32 to 122F
(0 to 50C) or 18 VA supply from -22 to 32F (-30 to 0C), minimum, Class 2
24 VAC at 50/60 Hz or 24 VDC, 4.8 mA (on/off mode, 500 mA maximum)
24 VAC at 50/60 Hz or 24 VDC, 420 mA maximum
0 to 10 VDC or 0 to 20 mA
Potentiometer value is 100 ohms minimum to 10,000 ohms maximum

AGx Factory Setting:


Terminals 1 and 3, CW rotation; Terminals 1 and 4, CCW rotation
BGx Factory Setting:
Terminals 1 and 2, CW rotation
GGx (Voltage or Current Input):
Switch Selectable:
0 (2) to 10 VDC or 0 (4) to 20 mA
Factory Setting:
0 to 10 VDC, CW rotation with signal increase
HGx (Voltage Input or Current Input):
Jumper Selectable, Fixed:
0 (2) to 10 VDC, or 0 (4) to 20 mA
Adjustable:
Zero, 0 to 6 V (0 to 12 mA); Span, 2 to 10 V (4 to 20 mA)
Factory Setting:
0 to 10 VDC, 0 to 20 mA, CW rotation with signal increase
GGx, HGx, and JGx:
Direction of action is user selectable Direct (CW) or Reverse (CCW) with signal increase.
GGx and HGx: Voltage Input, 200,000 ohms; Current Input, 500 ohms
JGx:
1.8 Megohms

AGD:
135 ohm feedback potentiometer
AGE:
1,000 ohm feedback potentiometer
GGx and HGx: 0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA) Corresponds to input signal span selection and rotation limits.
JGx:
0 to 10 VDC for 90 (10 VDC at 1 mA)
xGC:
Two SPDT(Single-Pole,Double-Throw)switches rated at 24 VAC 1.5 A inductive, 3.0 A resistive, 35 VA maximum per
Auxiliary Switch Rating
switch, Class 2
Feedback Signal

Spring Return
Mechanical Output
Running Torque

Factory Setting: CCW; Direction is selectable with the coupler.


BGx, CGx, HGx: 140 lbin (16 Nm) for one unit
All Models:
280 lbin (32 Nm) for two units in tandem

Rotation Range

Adjustable from 30 to 90, CW or CCW, mechanically limited to 93


70 to 130 seconds for 0 to 140 lbin (0 to 16 Nm); 90 seconds nominal at 50% rated load (Powered rotation is faster in the spring return
direction than in the spring winding direction; power failed spring return is less than 15 seconds.)

Rotation Time
Cycles
Electrical Connection

65,000 full stroke cycles


GGx:
1/4 in. spade terminals with pluggable terminal blocks (See Accessories chart.)
All Other Models: Screw terminals for 22 to 14 AWG (Insert a maximum of two 18, 20, or 22 AWG per terminal.)
M9000-100:
One included with all models; two included with AGD, AGE, and xGC

Mechanical Connection 3/8 to 3/4 in. (10 to 20 mm) diameter round shaft or 3/8 to 5/8 in. (10 to 16 mm) square shaft
Enclosure
NEMA 2, IP42
Operating, GGx:
-22 to 122F (-30 to 50C); 0 to 95% RH, non-condensing
All Other Models: -4 to 122F (-20 to 50C); 0 to 95% RH, non-condensing
Storage, All Models: -40 to 186F (-40 to 86C); 0 to 95% RH, non-condensing
Dimensions (H x W x D) 9.82 x 4.57 x 3.62 in. (249.4 x 116.0 x 91.9 mm)
Ambient Conditions

Shipping Weight
Agency Compliance

6.4 lb (2.9 kg)


UL 873 Listed, File E27734, CCN XAPX
CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark, EMC Directive 89/336/EEC

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/3

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1922035

M9216 Series Electric Spring Return Actuators (Continued)


Accessories
Code Number

Description

DMPR-KR003 (a) Sleeve Pin Kit for Johnson Controls round dampers with a 5/16 in. (8 mm) diameter shaft
DMPR-KC003 (a) Blade Pin Extension without Bracket for Johnson Controls CD-1300 direct-mount applications
DMPR-KC254

Inside Frame Mounting Kit for damper applications requiring the actuator within the airstream

M9000-100 (b)
M9000-103

Conduit Adaptor Kit

M9000-104
M9000-105

14 VA Transformer, 230/24 VAC, 60 Hz, Class 2


Pluggable 3-terminal block

M9000-106

Pluggable 4-terminal block

M9000-151 (c)
M9000-153

(c)

14 VA Transformer, 120/24 VAC, 60 Hz, Class 2

Base Mount Linkage Kit for remote inside duct mounting


Crank Arm Kit for remote mounting

M9000-154
M9000-158

1 in. Jackshaft Coupler for mounting on a 1 in. diameter damper shaft


Mounting Kit to tandem mount two each M9216 BGx, GGx, or HGx models on a damper

M9000-160

Replacement anti-rotation bracket for M9216 Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating, proportional, or resistive actuators.

M9000-500

Valve Linkage Kit for mounting M9216 actuators to 1/2 to 2 in. VG7000 Series globe valves
Valve Linkage Kit for mounting M9216 actuators to 1/2 and 3/4 in. 2-way or 3-way VG1000 Series ball valves, and 1 and 1-1/4 in.
2-way VG1000 Series ball valves

M9000-510
M9000-511

Valve Linkage Kit for field mounting M9216 actuators to 1 and 1-1/4 in. 3-way VG1000 Series ball valves

(a) Furnished with the damper and may be ordered separately.


(b) Furnished with the actuator and may be ordered separately.
(c) Not intended for M9216 tandem applications.

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
10/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

3/3

Product Bulletin M9216


Issue Date 08/31/01

M9216 Series Electric Spring Return Actuators


The M9216 Series direct-mount, spring return electric
actuators operate on 24 VAC or VDC power and are
available for use with on/off, floating, proportional, or
resistive controllers. These bidirectional actuators
do not require a damper linkage, and are easily
installed on a damper with a round shaft up to 3/4 in.
(19 mm) in diameter or a square shaft up to 5/8 in.
(16 mm). M9216 actuators may be direct or remote
mounted to a damper, or mounted to a valve using one
of the M9000-5xx Valve Linkage Kits.
A single M9216 model delivers up to 140 lbin (16 Nm)
of torque. Two BGx, GGx, or HGx models in tandem
deliver twice the torque or 280 lbin (32 Nm). The angle
of rotation is mechanically adjustable from 30 to 90.
Integral auxiliary switches are available to indicate
end-stop position or to perform switching functions at
any angle within the selected rotation range. Position
feedback is available through switches, a potentiometer,
or a 0 (2) to 10 VDC signal.

Figure 1: M9216 Series Actuator

Features and Benefits


Available Torques: 140 and
280 lbin (16 and 32 Nm)

Bidirectional, Return-toNormal Spring Return

Extended Temperature
Range

Offer selection most suitable for the


application
Allows selectable rotation/spring return
direction simplifying installation
Meets the needs of most outdoor air
applications

Output Position Feedback

Provides simple, closed-loop control with


accurate position sensing

Electronic Stall Detection

Ensures higher reliability by deactivating the


actuator motor when a stall condition is
detected

Auto Stroke Calibration

Reduces field installation time and cost due to


self adjustment

(GGx Models)

Zero and Span Adjustment


(HGx Models)

Allows sequential operation of dampers from a


single input signal of 0 (2) to 10 VDC or 0 (4)
to 20 mA

Manual Override

Allows manual positioning when the actuator


is not powered; simplifies setup and field
adjustments

NPT Conduit Adaptor

Provides easy connection for electrical fittings


and armored cable

(Included)
2001 Johnson Controls, Inc.
Code No. LIT-2681068

1
www.johnsoncontrols.com

Application

Operation

IMPORTANT:
This device is not designed or
intended to be used in or near environments where
explosive vapors or gases could be present, or
environments where substances corrosive to the
devices internal components could be present.

IMPORTANT:
The M9216 Series actuator is
intended to control equipment under normal
operating conditions. Where failure or malfunction of
an M9216 actuator could lead to an abnormal
operating condition that could cause personal injury
or damage to the equipment or other property, other
devices (limit or safety controls) or systems (alarm or
supervisory) intended to warn of, or protect against,
failure or malfunction of an M9216 actuator must be
incorporated into and maintained as part of the
control system.

M9216 actuators are designed to position air dampers


and valves in Heating, Ventilating, and Air Conditioning
(HVAC) systems. Applications include:

positioning return air, exhaust, or outdoor air


dampers

controlling face and bypass dampers

positioning blades for variable volume fans

positioning VG1000 Series ball valves and


VG7000 Series globe valves when used with an
M9000-5xx Valve Linkage

M9216 actuators operate on 24 VAC at 50/60 Hz or


24 VDC. They use a DC motor with stall detection
circuitry that operates throughout the entire stroke. The
proportional and resistive actuators employ
noise-filtering techniques on the control signal to
eliminate repositioning due to line noise. Mounting
two each M9216 (BGx, GGx or HGx) models in
tandem provides twice the amount of running torque as
a single unit.

Refer to the manufacturers information to properly size


the damper, valve, and/or actuator.

Rotation is mechanically limited to 93 by integral


end-stops. The position of the actuator is visually
indicated from 0 to 90 on the cover. An anti-rotation
bracket prevents lateral movement of the actuator. The
damper position may be set manually with the manual
override feature in the event of a power failure.

Dimensions
See Figure 2 for actuator dimensions.
4.57
116

9.47
241

90

Shaft
Dimensions
0.37 to 0.63
9.4 to 16.0

60

30

30
60

90

6.34
161

0.15
3.8

0.37 to 0.8
9.4 to 20
Shaft
Dimensions

5 mm Hex
Manual Crank
0.35
9

1.97
50

1.83
46.5

3.47
88

2.15
54.6

5.75
146

7.32
Cover 186
Removal

1.88
48
2.13
54
3.13
79
4.88
124
Anti-rotation Bracket
Dimensions

1.52
38.7

Figure 2: Actuator, Anti-rotation Bracket, and Manual Crank Dimensions, in. (mm)

M9216 Series Electric Spring Return Actuators Product Bulletin

Repairs and Replacement

Ordering Information
Contact the nearest Johnson Controls representative,
and specify the desired product code number from
Table 1 or 2.

Table 1: Actuators
M9216 Series
Electric Spring
Return Actuator
140 lbin (16 Nm)

M9216-AGA-2
M9216-AGC-2
M9216-AGD-2
M9216-AGE-2
M9216-BGA-2
M9216-BGC-2
M9216-GGA-2
M9216-GGC-2
M9216-HGA-2
M9216-HGC-2
M9216-JGA-2
M9216-JGC-2

Field repairs must not be made. To order a


replacement or an accessory, refer to the Ordering
Information section.

On/Off Control
* * * *

Floating Control

Proportional Control
VDC and mA Input

with Zero and Span

Resistive Input Control
Feedback

135 ohm Potentiometer

1000 ohm Potentiometer



0 to 10 VDC

2 Auxiliary Switches

Tandem Operation
* May be used with 2-wire on/off control.
Notes: AGx, HGx, and JGx models have a 25-second delay upon
startup.
Use two actuators with the same torque and control input
for tandem operation.

Table 2: Accessories
Product Code
Number

Description

DMPR-KR003*

Sleeve Pin Kit for Johnson Controls round dampers with a 5/16 in. (8 mm) diameter shaft

DMPR-KC003*

Blade Pin Extension without Bracket for Johnson Controls CD-1300 direct-mount applications

DMPR-KC254

Inside Frame Mounting Kit for Johnson Controls dampers that require the actuator within the airstream

M9000-100**

Conduit Adaptor Kit

M9000-103

14 VA Transformer, 120/24 VAC, 60 Hz, Class 2

M9000-104

14 VA Transformer, 230/24 VAC, 60 Hz, Class 2

M9000-105

Pluggable 3-terminal block

M9000-106

Pluggable 4-terminal block

M9000-150

Damper Mount Linkage Kit for remote inside duct mounting an M9108, M9116, M9124, or M9216 actuator
to a 3-blade or larger damper (not intended for a Johnson Controls damper)

M9000-151

Base Mount Linkage Kit for remote inside duct mounting (not intended for M9216 tandem applications)

M9000-153

Crank Arm Kit for remote mounting (not intended for M9216 tandem applications)

M9000-154

1 in. Jackshaft Coupler for mounting on a 1 in. diameter damper shaft

M9000-158

Mounting Kit for tandem mounting two each M9216 BGx, GGx, or HGx models on a damper

M9000-160

Replacement anti-rotation bracket for M9216 Series actuators

M9000-200

Commissioning Tool provides a control signal to drive on/off, floating, proportional, or resistive actuators.

M9000-500

Valve Linkage Kit for mounting M9216 actuators to 1/2 to 2 in. VG7000 Series globe valves

M9000-510

Valve Linkage Kit for mounting M9216 actuators to 1/2 and 3/4 in. 2-way or 3-way VG1000 Series ball
valves, and 1 and 1-1/4 in. 2-way VG1000 Series ball valves

M9000-511

Valve Linkage Kit for field mounting M9216 actuators to 1 and 1-1/4 in. 3-way VG1000 Series ball valves

* Furnished with the damper and may be ordered separately.


** Furnished with the actuator and may be ordered separately.

M9216 Series Electric Spring Return Actuators Product Bulletin

Technical Data
Product M9216 Series Electric Spring Return Actuators
Power Requirements AGx, HGx, JGx: 20 to 30 VAC at 50/60 Hz or 24 VDC 10%, 12 VA supply, Class 2
BGx:
20 to 30 VAC at 50/60 Hz or 24 VDC 10%, 10 VA supply, Class 2
GGx:
20 to 30 VAC at 50/60 Hz or 24 VDC 10%, 14 VA supply from 32 to 122F
(0 to 50C) or 18 VA supply from -22 to 32F (-30 to 0C), Class 2
Input Signal AGx:
24 VAC at 50/60 Hz or 24 VDC, 4.8 mA (on/off mode, 500 mA maximum)
BGx:
24 VAC at 50/60 Hz or 24 VDC, 420 mA maximum
GGx, HGx: 0 to 10 VDC or 0 to 20 mA
JGx:
Potentiometer value is 100 ohms minimum to 10,000 ohms maximum
Input Signal Adjustments AGx Factory Setting: Terminals 1 and 3, Clockwise (CW) rotation; Terminals 1 and 4,
Counterclockwise (CCW) rotation
BGx Factory Setting: Terminals 1 and 2, CW rotation
GGx (Voltage or Current Input):
Switch Selectable: 0 (2) to 10 VDC or 0 (4) to 20 mA
Factory Setting: 0 to 10 VDC, CW rotation with signal increase
HGx (Voltage Input or Current Input):
Jumper Selectable, Fixed: 0 (2) to 10 VDC or 0 (4) to 20 mA
Adjustable: Zero, 0 to 6 V (0 to 12 mA); Span, 2 to 10 V (4 to 20 mA)
Factory Setting: 0 to 10 VDC, 0 to 20 mA, CW rotation with signal increase
GGx, HGx, JGx: Direction of action is user selectable Direct (CW) or Reverse (CCW)
with signal increase.
Input Impedance GGx, HGx: Voltage Input, 200,000 ohms; Current Input, 500 ohms
JGx:
1.8 Megohms
Feedback Signal AGD:
135 ohm feedback potentiometer
AGE:
1,000 ohm feedback potentiometer
GGx, HGx: 0 to 10 VDC or 2 to 10 VDC for 90 (10 VDC at 1 mA)
Corresponds to input signal span selection and rotation limits.
JGx:
0 to 10 VDC for 90 (10 VDC at 1 mA)
Auxiliary Switch Rating xGC:
Two SPDT (Single-Pole, Double-Throw) switches rated at 24 VAC,
1.5 A inductive, 3.0 A resistive, 35 VA maximum per switch, Class 2
Spring Return Factory Setting: CCW; Direction is selectable with the coupler.
Mechanical Output All Models:
140 lbin (16 Nm) for one unit
(Running Torque) BGx, GGx, HGx: 280 lbin (32 Nm) for two units in tandem
Rotation Range Adjustable from 30 to 90, CW or CCW, mechanically limited to 93
Rotation Time 70 to 130 seconds for 0 to 140 lbin (0 to 16 Nm); 90 seconds nominal at 50% rated load
(Powered rotation is faster in the spring return direction than in the spring winding direction;
power failed spring return is less than 15 seconds.)
Cycles 65,000 full stroke cycles
Electrical Connection GGx:
1/4 in. spade terminals with pluggable terminal blocks (See Table 2.)
All Other Models: Screw terminals for 22-14 AWG; maximum of two 18, 20, or 22 AWG each
M9000-100:
One included with all models; two included with AGD, AGE, and xGC
Mechanical Connection 3/8 to 3/4 in. (10 to 20 mm) diameter round shaft; 3/8 to 5/8 in. (10 to 16 mm) square shaft
Enclosure NEMA 2, IP42
Ambient Conditions Operating, GGx:
-22 to 122F (-30 to 50C); 0 to 95% RH, non-condensing
All Other Models: -4 to 122F (-20 to 50C); 0 to 95% RH, non-condensing
Storage, All Models: -40 to 186F (-40 to 86C); 0 to 95% RH, non-condensing
Dimensions (H x W x D) 9.82 x 4.57 x 3.62 in. (249.4 x 116.0 x 91.9 mm)
Shipping Weight 6.4 lb (2.9 kg)
Agency Compliance UL 873 Listed, File E27734, CCN XAPX
CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02
CE Mark, EMC Directive 89/336/EEC
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products.

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

M9216 Series Electric Spring Return Actuators Product Bulletin

Printed in U.S.A.
www.johnsoncontrols.com

Product Bulletin CD-Pxx-00-0


Issue Date 0601

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter


Johnson Controls offers a full line of Carbon Dioxide
(CO2) transmitters for measuring and transmitting CO2
levels, ranging from 0 to 2,000 parts per million (ppm),
within Heating, Ventilating, and Air Conditioning
(HVAC) applications. Specific HVAC CO2 applications
include: Demand Control Ventilation (DCV), fresh air
and Indoor Air Quality (IAQ), and rooftop air handling
Economizer controls systems.
These compact, duct-mounted devices output
0 to 10V, 0 to 20 mA, or 4 to 20 mA signals and feature
a relay output as an optional feature. They are
designed to work:

in standalone mode

connected to Metasys system or the AD-DME


series controllers

as part of any integrated Building Automation


System (BAS)

Figure 1: Duct Mount Transmitter with Conduit


Adaptor and Mounting Flange

The new CO2 transmitters are easy to install, offer a


full three year warranty, and require no maintenance or
field calibration.

Features and Benefits


Energy Savings from DCV

Offers potential for 10 to 70% energy savings

Strategies
Single-beam,
CARBOCAP
Dual-wavelength Design

CARBOCAP Silicon,
Micro-machined
Construction

Provides superior performance compared to


other technologies
Provides reliable CO2 measurement in duct
environments

Calibration Reliability

Offers five years of reliable calibration

Adjustable Duct Probe

Permits optimal placement of sensing tip in a


duct

Depth

Extended (Optional)

Offers relay output for fan control

Features

2001 Johnson Controls, Inc.


Code No. LIT-216525

1
www.johnsoncontrols.com

P roduct Overview
This transmitter uses a completely new CO2 sensing
technology. The silicon-based CARBOCAP sensor
provides stability and reliability.
The CARBOCAP sensor operates in accordance with
the single-beam, dual-wavelength method. This
patented sensor has unique reference measurement
capabilities, offering excellent stability over both time
and temperature. The monolithic Fabry-Perot
Interferometer (FPI) chip utilizes the optical,
mechanical, and electronic properties of silicon at the
same time.
The transmitter is factory set to measure CO2 levels up
to 2,000 (ppm). It requires a Class 2, 24 VDC/VAC
power source and generates an output signal
proportional to the CO2 level detected. The
duct-mounted CO2 transmitter series offers:

standard CO2 transmitter

transmitter with relay output

IMPORTANT:

The CD-Pxx-00-0 transmitters


are intended to provide input to
equipment under normal
operating conditions. Where
failure or malfunction of the
device could lead to an abnormal
operating condition that could
cause personal injury or damage
to the equipment or other
property, other devices (limit or
safety controls), or systems
(alarm or supervisory) intended to
warn of, or protect against, failure
or malfunction of the device must
be incorporated into and
maintained as part of the control
system.

C alibration
Johnson Controls CO2 transmitters are calibrated
using certified gases for the following:

output signal (0 to 10V) proportional to CO2


concentration (0 to 2,000 ppm)

altitude range of 0 to 1,969 ft (0 to 600m) above


sea level without compensation

relay output trigger point set for 1,000 ppm


(in models featuring the optional relay output)

CARBOCAP Technology
Johnson Controls is licensed to integrate the new,
silicon-based CARBOCAP CO2 sensor into HVAC or
Building Automation Systems. This sensor has several
advantages: high accuracy, excellent stability,
negligible temperature dependence, and ease of
installation.
The structure of the diffusion-aspirated, single-beam
dual-wavelength sensor is remarkably simple. It
consists of an Infrared (IR) source, a sample cell, a
tunable-interference filter, and an IR detector. The
tunable-interference filter enables measurements at
two wavelengths. As a result, references are measured
accurately, without the typically broad tolerances
inherent in dual-beam sensors.
Dust, water vapor, and most chemicals do not affect
the measurement accuracy of the sensor. No special
software compensation patches are required.

P ackaging Innovation
Johnson Controls offers the industrys first duct-mount
package that is Underwriters Laboratories, Inc. (UL)
Listed and requires no separate hardware. This
product includes a strain relief/conduit adapter for
connecting to standard 1/2 in. fittings. The
CARBOCAP sensor is not affected by typical airflow
rates encountered in ducts or rooftop air handlers.
The compact design of the device requires only a small
hole in the ventilation duct, which eliminates the
problems associated with leaking gaskets. The
enclosure reduces material and labor costs by offering
an integrated product; no pressurized boxes, pitot
pickups, or tubing and fittings are required.

E nergy Efficiency
Using the CO2 transmitter duct probe results in
considerable savings in installation, operation, and
maintenance costs with no recalibration expenses.
Johnson Controls CO2 transmitters, when used with
BAS/Economizer controllers (featuring DCV
strategies), can generate energy savings ranging up to:

20 to 40% in office buildings

20 to 60% in restaurants/light retail facilities

10 to 70% in educational/business settings

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Product Bulletin

D imensions

O ptional Feature

See Figure 2 and Figure 3 for CO2 transmitter and


mounting flange dimensions.
2.52 (64.00)

3.14 to 5.51 (80.00 to 140.00)

0.59
(15.00)

3.13
(79.38)

Relay Module
For applications where On/Off ventilation or fan control
is required to provide fresh air, order the CD-PR0-00-0
transmitter. This model includes a relay output module
that plugs into the main Printed Circuit Board (PCB)
offering a 30V, 0.5A Class 2 output with configurable
On and Off trip points. Default On is 1,000 ppm, and
default Off is 950 ppm.
Note:

1.50
(38.10)

Figure 2: Transmitter Dimensions, in. (mm)

To redefine the relay On and Off trip points to


suit the application, use the ACC-CD-S Relay
Setpoint Software.

R epair and Replacement


The device is not field repairable.

1.65 (42)
0.87 (22)

A ltitude Compensation
These devices are intended for an altitude range of
0 to 1,969 ft (0 to 600m) without compensation. To
compensate for higher altitudes, refer to the installation
instructions for this device.

1.65 (42)

O rdering Information
Figure 3: Mounting Flange Dimensions, in. (mm)

Contact the nearest Johnson Controls representative


to order a CO2 transmitter, and specify the desired
product code number from Table 1. Refer to Table 2
for replacement parts and Table 3 for accessories
available for the duct-mount CO2 transmitter.

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Product Bulletin

Table 1: CO2 Transmitters


Product Code Number

Description

CD-P00-00-0

Duct Mount CO2 Transmitter

CD-PR0-00-0

Duct Mount CO2 Transmitter with Relay

Table 2: Replacement Parts for Duct Mount CO2 Transmitters


Product Code Number

Description

ACC-CD-R

Relay Output Module for use in CD-P00-00-0 or CD-PR0-00-0

ACC-CD-CFK1

Conduit Adaptor Kit

Table 3: Accessories for Duct Mount CO2 Transmitters

Product Code Number

Description

ACC-CD-S

Relay Setpoint Software Kit; includes software and interface cable to reset the On
and Off relay setpoints for CD-PR0-00-0

Y65T31-0

Multiple Primary Transformer, 40 VA, 120/208/230V Primary, 24V Class 2


Secondary with Screw Terminals: Foot Mounting or 4 x 4 in. (101.6 x 101.6 mm)
Plate

CD-Pxx-00-0 Series Wall Mount CO 2 Transmitter Product Bulletin

Notes

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Product Bulletin

Notes

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Product/Technical Bulletin

Notes

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Product Bulletin

S pecifications
Product CD-Pxx-00-0 Series Duct Mount CO2 Transmitter
Measuring Range 0 to 2,000 ppm CO2
Accuracy at 77F (25C) < (30 ppm CO2 + 2.0% of reading) (includes manufacturing deviation and drift). All
accuracy specifications reflect testing the transmitters using high-grade, certified gases.
Transmitters are intended for an altitude range of 0 to 1,969 ft (0 to 600m) above sea level
without compensation. To compensate for higher altitudes, see the Johnson Controls
installation instructions for this device.
Non-Linearity <0.5% of Full Scale
Temperature <0.056% of Full Scale/F (<0.1% of Full Scale/C)
Dependence of Output
Long-Term Stability <5.0% of Full Scale/5 Years
Response Time (0 to 63%) 1 Minute
Operating Temperature 23 to 113F (-5 to 45C)
Range
Storage Temperature -4 to 158F (-20 to 70C)
Range
Humidity Range 0 to 85% RH (non-condensing)
Transmitter Output Signals
CO2 Jumper Selectable: 0 to 20 mA or 4 to 20 mA or 0 to 10 VDC (Default)
Maximum Output Current: 25 mA; Maximum Output Voltage: 12.5V
Relay Output (Optional) Maximum 30V, 0.5A, Class 2
Recommended External Current Output:
Load Voltage Output:

Maximum 500 ohms Load Resistance


Minimum 1,000 ohms Load Resistance

Power Supply Range 20 to 30 VAC (18 to 30 VDC), Class 2


Power Consumption <2.5W Average, 4.1 VA
Warmup Time <5 Minutes
Air Flow Range 0 to 7,500 ft/minute (0 to 2,286 m/minute)
Duct Probe Material Duct probe meets plenum rating requirements of UL 1995, Heating and Cooling Equipment.
Housing Material ABS Plastic
Dimensions (H x W x D) 3-1/8 x 3-3/16 x 8 in. (80 x 81 x 204 mm)
Shipping Weight 0.3 lb (140g)
Agency Listings UL Listed, CCN XAPX (US) and XAPX7 (Canada); EMC Directive (CE Mark), 89/336/EEC;
FCC and DOC Compliant
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication
or misuse of its products

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter Product/Technical Bulletin

www.johnsoncontrols.com
Printed in U.S.A.

APC-TMS 2000 series electronic thermostat


Installation and Operation Manual

YORK APC-TMS 2100 series electronic thermostat

Model

APC-TMS 2100 * *

***

are used to control fan coil unit (with or without motorized


valve) to maintain the room temperature in residential,
industrial and business premises. Through the keypad
user can freely choose from heating, cooling or fan
modes. The exterior is aesthetic by slim body with large
LCD display.

F without motorized valve


DAwith motorized valve; valve is
off and fan runs at low speed
when
temperature
is
satisfied.
DBwith motorized valve; valve
and fan are off when
temperature is satisfied

T clock function: time switch

Display
l
l

Button

start-stop;
blank
without this function

On / Off

Timer

Mode (M)

Room temperature

Fan speed (

(RT)

Temperature
adjustment (5 6)

Mode

Fan speed (
)

Set point

means

Rremote control function: blank


means without this function
(remote controller is optional)

()

L backlight function: blank


means
without
this
function

Temperature (SET)

Basic Functions

Enhanced Functions (Optional)

. room temperature setting

. Clock function (T)

. room temperature display

. On / off timer (T)

. 3 fan speed changing manually

. Sleep mode (T)

or automatically
.low

room

. infra-red remote control (R)


temperature

. blue backlight (L)

protection
. temperature calibration

Specification
Set point range

: 5 35

Sensor type

: NTC thermistor

Temperature accuracy

: 1

Button

: Touch

Load

: < 200 W

Voltage

: 50HzAC220V 10

Rated power

:<2W

Dimensions

: 86 86 13 mm

Display

: LCD

Fixing screw width

: 60 mm (standard)

Asia Parts Center


No. 1390 Xikang Road, Shanghai 200060, China
Tel: +86 (21) 6276 6509
Fax: +86 (21) 6277 0608
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APC-TMS 2000 series electronic thermostat


Installation and Operation Manual
Mounting

Wiring Diagrams
220V AC 50Hz

220V AC 50Hz

APC-TMS 2100F

N L

APC-TMS 2100DA/DB

N L

Valve
Low

Low
Motor

Med

Med

High

High

Motor

Operation
? On / Off

Press

? Set point:

Press 6 to reduce temperature, press 5 to raise it.

? Cooling mode

to turn on, press again to turn off.

Press M till to display

and flash, confirmed after 5 seconds.

? Heating mode

Press M till to display

and flash, confirmed after 5 seconds.

? Fan mode

Press M till to display

and flash, confirmed after 5 seconds. In this mode,

the valve closed and the fan motor turns on, the speed of fan is determined by
the selection of fan speed.
? Fan speed

Press

to select the fan speed as

High

Med

Low

Auto. In auto mode, the speed is low when the temperature difference
exceeds 1 . The speed is medium and high when the temperature difference
exceeds 2 and 3 respectively.

Asia Parts Center


No. 1390 Xikang Road, Shanghai 200060, China
Tel: +86 (21) 6276 6509
Fax: +86 (21) 6277 0608
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APC-TMS 2000 series electronic thermostat


Installation and Operation Manual
? Low temperature

Turn off the thermostat, press M and keep over 3 seconds, it will display 00

protection

or 01 , then press 5 or 6 to adjust. 00 means low temperature protection


disable, 01 means its enable. The default is 00. When the thermostat turns
off and the room temperature drops below 5, it will be turned on in heat mode
automatically. Fan motor runs in high speed and motorized valve is opened for
APC-TMS 2100D. For APC-TMS 2100F, fan motor runs in high speed only.

? Temperature

When the temperature turns off, press M or for 3 second. Then, it

calibration

displays XX (RT models do not display), press 5 or 6 to adjust


the temperature to right value. It will be confirmed after 5 seconds or press

to turn off to confirm.

APC-TMS 2100XX-TXX model clock and timer functions:


? Clock function:

Press until hh:mm and mm flash, then press 5 or

6 to adjust

minute; Press until hh:mm and hh flash, then press 5 or 6 to adjust


hour.
? Sleep mode
? Timer on

Press until flash. Press 5 to confirm or press 6 to cancel.


Press until TIMER ON and mm flash, press 5 or 6 to adjust
minute. Press until hh flash, press 5 or 6 to adjust hour.

? Timer off

Press until TIMER OFF and mm flash, press 5 or 6 to adjust


minute. Press until hh flash, press 5 or 6 to adjust hour.

? Timer on
canceling
? Timer off
canceling

Press until TIMER

ON

and mm flash, press 5 or 6 to adjust

minute to 00. Press and hh flash, press 5 or 6 to adjust hour to 00.


Press until TIMER OFF and mm flash, press 5 or 6 to adjust
minute to 00. Press and hh flash, press 5 or 6 to adjust hour to 00.

Asia Parts Center


No. 1390 Xikang Road, Shanghai 200060, China
Tel: +86 (21) 6276 6509
Fax: +86 (21) 6277 0608
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APC-TMS 2000 series electronic thermostat


Installation and Operation Manual

YORK APC-TMS 2000 series electronic thermostat adopts


digital control technology. The exterior is aesthetic by slim body
with large LCD display. Through the keypad user can freely
choose from heating, cooling or fan modes.

Button

Display:
,

Mode (

or

Fan speed ( ,

Room temperature (RT)

Set point temperature (SET)

or

On / Off

Mode

Fan speed

Temperature

)
)

adjustment (5 6)
Model
APC-TMS 2000F
APC-TMS 2000DA
APC-TMS 2000DB

: without motorized valve.


: with motorized valve; valve is off and fan runs at low speed when temperature
is satisfied.
: with motorized valve; valve and fan are off when temperature is satisfied.

Specification
Set point range

: 535

Sensor type

: NTC thermistor

Temperature accuracy

: 1

Button

: Touch

Rated current

: < 200 W

Voltage

: 50HzAC220V 10

Rated power

: < 2W

Dimension

: 86 86 13 mm

Display

: LCD

Fixing Screw Width

: 60 mm (standard)

Operation
? On / Off

Press

? Set point:

Press 6 to reduce temperature, press 5 to raise it.

? Mode

Press

to turn on, press again to turn off.

to change mode as

(cooling),

LCD display.

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(heating) and

(fan) on

APC-TMS 2000 series electronic thermostat


Installation and Operation Manual
? Fan speed

Press

to select the fan speed as

High

Med Low

Auto. In auto mode, the speed is low when the temperature difference
exceeds 1 . The speed is medium and high when the temperature difference
exceeds 2 and 3 respectively.
? Low temperature
protection

Turn off the thermostat, press

and 5 and keep over 3 seconds, it will

display 00 or 01, then press 5 or 6 to adjust. 00 means low temperature


protection disable. 01 means its enable. The default is 00. When the
thermostat turns off and the room temperature drops below 5, it will be turned
on in heat mode automatically. Fan motor runs in high speed and motorized valve
is opened for APC-TMS 2000D. For APC-TMS 2000F, fan motor runs in high
speed only.

? Temperature

When the temperature turns off, press 5 and 6 for 3 second. Then, it

calibration

displays XX , press 5 or 6 to adjust the temperature to right value. It


will be confirmed after 5 seconds.

Wiring Diagrams
220V AC 50Hz

220V AC 50Hz

APC-TMS 2000F

N L

APC-TMS 2000DA/DB

N L

Valve
Low

Low
Med

Motor

Med
High

High

Mounting

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Motor

CSD Series Current Devices


Product Bulletin
Code No. LIT-12011292
Issued April 30, 2008
Supersedes June 14, 2007

Application
The Current Switch Device (CSD) Series of digital
output current switches are nonintrusive devices
designed to detect current flowing through a cable or
wire. A cost effective solution for monitoring on and off
status or proof of operation, these units are ideal for
monitoring very small current loads on motors driving
fans, blowers, pumps, heating coils, and lighting.
The CSD models with command relays not only
monitor the current flowing through the cable but also
facilitate the starting and stopping of the motor.
These units also provide a universal solid state output
and do not require a power supply. Completely
self-powered, these units draw their power from current
induced from the cable or line being monitored.
CSD Series Current Devices are available in the
following types:

solid core, setpoint fixed

solid core, setpoint adjustable

solid core with command relay, setpoint adjustable

split core, setpoint fixed

split core, setpoint adjustable

split core with command relay, setpoint fixed

split core with command relay, setpoint adjustable

Figure 1: CSD Current Switch

Table 1: Features and Benefits


Features

Benefits

Dual Function

Monitors current and motor start and stop.

100% Solid State Output

Has no moving parts to fail.

Polarity Insensitive Output

Provides easier wiring.

Snap-in Mounting Bracket

Simplifies installation .

Small Size

Fits in tight enclosures.

CSD Series Current Devices Product Bulletin

Product Overview
IMPORTANT: The Current Switch Device (CSD)
Series Current Devices are intended to provide an
input to equipment under normal operating
conditions. Where failure or malfunction of the CSD
could lead to personal injury or property damage to
the controlled equipment or other property,
additional precautions must be designed into the
control system. Incorporate and maintain other
devices, such as supervisory or alarm systems or
safety or limit controls, intended to warn of or protect
against failure or malfunction of the CSD.

CSD-SA1E1-1 (solid core with command relay)

Multi-turn potentiometer adjust setpoint for


application

Adjustable setpoint wide range from


1.00 to 135 A

Relay SPST, NO,10 A @ 260 V AC,


5 A @ 30 V DC

Actuation coil 20-30 V AC/DC

Two status LEDs provide visual indication of off


and on status

CSD-CA1G0-1 (split core)

Fixed Setpoint Models


CSD-SF0C0-1 (solid core)

Setpoint fixed at 0.25 A

Current range 0.25 to 200 A

CSD-CF0A0-1 (split core)

Setpoint fixed at 0.15 A

Current range 0.15 to 200 A

CSD-CF0J0-1 (split core)

Setpoint fixed at 1.5 A

Current range 1.5 to 200 A

CSD-CF0J1-1 (split core with command relay)

Multi-turn potentiometers adjust setpoint for


application

Two status LEDs provide visual indication of off


and on status

Adjustable setpoint wide range from


1.25 to 135 A

CSD-CA1G1-1 (split core with command relay)

Multi-turn potentiometers adjust setpoint for


application

Adjustable setpoint wide range from


1.25 to 135 A

Relay SPST, NO, 10 A @ 260 V AC,


5 A @ 30 V DC

Relay Single Pole, Single Throw (SPST), Normally


Open (NO), 10 A @ 260 V AC, 5 A @ 30 V DC

Actuation coil 20-30 V AC/DC

Actuation coil 20-30 V AC/DC

Setpoint fixed at 1.5 A

Two status LEDs provide visual indication of off


and on status

Current range 1.5 to 200 A

Adjustable Setpoint Models:


CSD-SA1E0-1 (solid core)

Multi-turn potentiometer adjust setpoint for


application

Adjustable setpoint wide range from


1.00 to 135 A

Two status Light-Emitting Diodes (LEDs)


provide visual indication of off and on status

CSD Series Current Devices Product Bulletin

Ordering Information
To order a CSD Series current switch, contact the
nearest Johnson Controls representative. Specify the
desired product code number from Table 2.

Table 2: Product Ordering


Code Number

Core Type

Setpoint
Threshold

LED Display

Low Setpoint
(Amperes)

Output Relay

CSD-SF0C0-1

Solid

Fixed

No

0.25

No

CSD-SA1E0-1

Solid

Adjustable

Yes

1.00

No

CSD-SA1E1-1

Solid

Adjustable

Yes

1.00

SPST, NO, 10 A @ 260 V AC,


5 A @ 30 V DC

CSD-CF0A0-1

Clamp/Split

Fixed

No

0.15

No

CSD-CF0J0-1

Clamp/Split

Fixed

No

1.5

No

CSD-CA1G0-1

Clamp/Split

Adjustable

Yes

1.25

No

CSD-CF0J1-1

Clamp/Split

Fixed

No

1.5

SPST, NO, 10 A @ 260 V AC,


5 A @ 30 V DC

CSD-CA1G1-1

Clamp/Split

Adjustable

Yes

1.25

SPST, NO, 10 A @ 260 V AC,


5 A @ 30 V DC

Repair Information
If the CSD Series current switch fails to operate within
its specifications, replace the unit. For a replacement
CSD, contact the nearest Johnson Controls
representative.

CSD X

X 1

Core Type
S = Solid
C = Clamp/Split
Output Relay
0 = No Relay

Setpoint
Threshold
A = Adjustable
F = Fixed

1 = SPST, NO, 250 VAC-10A / VDC-5A

Low Setpoint
LED Display
0 = None

A = 0.15A
C = 0.25A

1 = LED

E = 1.00A
G = 1.25A
J = 1.5A

Figure 2: Ordering Template

CSD Series Current Devices Product Bulletin

Technical Specifications
Solid Core Models
CSD-SF0C0-1

CSD-SA1E0-1

CSD-SA1E1-1

Amperage Range

0.25-200 A

1.00-135 A

1.00-135 A

Switch Setpoint

Fixed

Adjustable

Adjustable

Output Relay

No

No

SPST, NO, 10 A @ 260 V AC,


5 A @ 30 V DC

Actuation Coil

No

No

20-30 V AC/DC

Switch LED Indication

No

Yes

Yes

Relay LED Indication

No

No

Yes

Trip Setpoint Value

0.25 A

1.00 A

1.00-135 A

Current Switching Mode

Under current sensing

Over/Under current sensing

Over/Under current sensing

Sensor Supply Voltage

Induced from power conductor cable.

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

Status Output

Switch normally open.

Switch Load Capacity

1 A @ 30 V AC/42 V DC max.

Isolation Voltage

600 AC rms

Temperature Range

5 to 140F (-15 to 60C)

Frequency Range

50/60 Hz

Humidity Range

0-95% noncondensing

Dimensions

2.54 x 1.85 x 0.98 in. (65 x 47 x 25 mm)

Aperture (Sensing Hole)


Size

0.71 in. Dia. (18 mm Dia.)

2.54 x 2.56 x 1.56 in.


(65 x 65 x 40 mm)

Compliance
United States

UL Listed, File E310692, CCN NRNT, Under UL 508, Industrial Control Equipment

Canada

UL Listed, File E310692, CCN NRNT7, Under CAN/CSA C22.2 No. 14-M91
Industrial Control Equipment

Europe

CE Mark, Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC

Shipping Weight

.35 lb (.16 kg)

CSD Series Current Devices Product Bulletin

Split Core Models


CSD-CF0A0-1/
CSD-CF0J0-1

CSD-CA1G0-1

CSD-CF0J1-1

CSD-CA1G1-1

Amperage Range

0.15-200 A/
1.5-200 A

1.25-135 A

1.5-200 A

1.25-135 A

Switch Setpoint

Fixed

Adjustable

Fixed

Adjustable

Output Relay

No

No

SPST, NO, 10 A @ 260


V AC, 5 A @ 30 V DC

SPST, NO, 10 A @
260 V AC, 5 A @ 30 V
DC

Actuation Coil

No

No

20-30 V AC/DC

20-30 V AC/DC

Switch LED Indication

No

Yes

No

Yes

Relay LED Indication

No

No

Yes

Yes

Trip Setpoint Value

0.15 A/1.5 A

1.25-135 A A

1.5 A

1.25-135 A

Current Switching Mode

Under current
sensing

Over/Under current
sensing

Under current sensing

Over/Under current
sensing

Sensor Supply Voltage

Induced from power conductor cable.

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

Status Output

Switch normally open

Switch Load Capacity

1 A @ 30 V AC/42 V DC max.

Isolation Voltage

600 AC rms

Temperature Range

5 to 140F (-15 to 60C)

Frequency Range

50/60 Hz

Humidity Range

0-95% noncondensing

Dimension

2.7 x 2.56 x 1.06 in. (69 x 65 x 27 mm)

Aperture (Sensing Hole)


Size

0.72 x 0.78 in. Dia. (18 x 20 mm Dia.)

2.7 x 2.56 x 1.73 in. (69 x 65 x 44 mm)

Compliance
United States

UL Listed, File E310692, CCN NRNT, Under UL 508, Industrial Control Equipment

Canada

UL Listed, File E310692, CCN NRNT7, Under CAN/CSA C22.2 No. 14-M91
Industrial Control Equipment

Europe

CE Mark, Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC

Shipping Weight

.35 lb (.16 kg)

The performance specifications are nominal and conform to acceptable industry standards. For application of conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from
misapplication or misuse of its products.

Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2008 Johnson Controls, Inc.

CSD Series Current Devices Product Bulletin


Published in U.S.A.

5
www.johnsoncontrols.com

Code No. LIT-1900454


Issued April 30, 2008

CSD Series Current Devices


Description

Fixed Setpoint Models

The Current Switch Device (CSD) Series of


digital output current switches are
non-intrusive devices designed to detect
current flowing through a cable or wire. A
cost-effective solution for monitoring on and
off status or proof of operation, these units are
ideal for monitoring very small current loads
on motors driving fans, blowers, pumps,
heating coils, and lighting.

CSD-SF0C0-1 (solid core)

The CSD models with command relays not


only monitor the current flowing through the
cable but also facilitate the start and stopping
of the motor.
These units also provide a universal
solid-state output and do not require a power
supply. Completely self-powered, these units
draw their power from current induced from
the cable or line being monitored.
CSD Series Current Devices are available in
the following types:

solid core, setpoint fixed


solid core, setpoint adjustable
solid core with command relay,
setpoint adjustable
split core, setpoint fixed
split core, setpoint adjustable
split core with command relay,
setpoint fixed
split core with command relay,
setpoint adjustable
Refer to the CSD Series Current Devices
Product Bulletin (LIT-12011292) for important
product application information.

Features

dual function monitors current and motor


start and stop
100% solid-state output has no moving
parts to fail
polarity insensitive output provides
easier wiring
snap-in mounting bracket simplifies
installation
small size fits in tight enclosures

Setpoint fixed at 0.25 A


Current range 0.25 to 200 A
CSD-CF0A0-1 (split core)
Setpoint fixed at 0.15 A
Current range 0.15 to 200 A
CSD-CF0J0-1 (split core)
Setpoint fixed at 1.5 A
Current range 1.5 to 200 A
CSD-CF0J1-1 (split core with command relay)

Relay Single Pole, Single Throw (SPST),


Normally Open (NO), 10 A @ 260 V AC,
5A @ 30 V DC
Actuation coil 20-30 V AC/DC
Setpoint fixed at 1.5 A
Current range 1.5 to 200 A
Adjustable Setpoint Models
CSD-SA1E0-1 (solid core)

Multi-turn potentiometer adjust setpoint


for application
Adjustable setpoint wide range from
1.0 to 135 A
Two status Light-Emitting Diodes (LEDs)
provide visual indication of off and on
status
CSD-SA1E1-1 (solid core with command
relay)

Multi-turn potentiometer adjust setpoint


for application
Adjustable setpoint wide range from
1.00 to 135 A
Relay SPST, NO, 10 A @ 260 V AC,
5 A @ 30 V DC
Actuation coil 20-30 V AC/DC
Two Status LEDs provide visual
indication of off and on status
CSD-CA1G0-1 (split core)

CSD Series Current Device


CSD-CA1G1-1 (split core with command
relay)

Multi-turn potentiometers adjust setpoint


for application
Adjustable setpoint wide range from
1.25 to 135 A
Relay SPST, NO, 10 A @ 260 V AC,
5 A @ 30 V DC
Actuation coil 20-30 V AC/DC
Two status LEDs provide visual
indication of off and on status

Repair Information
If the CSD Series current device fails to
operate within its specifications, replace the
unit. For a replacement CSD, contact the
nearest Johnson Controls representative.

Multi-turn potentiometers adjust setpoint


for application
Two status LEDs provide visual
indication of off and on status
Adjustable setpoint wide range from 1.25
to 135 A

Selection Chart
Code Number

Core Type

Setpoint
Threshold

LED Display

Low Setpoint
(Amperes)

Output Relay

CSD-SF0C0-1

Solid

Fixed

No

0.25

No

CSD-SA1E0-1

Solid

Adjustable

Yes

1.00

No

CSD-SA1E1-1

Solid

Adjustable

Yes

1.00

SPST, NO, 10 A @ 260 V AC, 5 A @ 30 V DC

CSD-CF0A0-1

Clamp/Split

Fixed

No

0.15

No

CSD-CF0J0-1

Clamp/Split

Fixed

No

1.5

No

CSD-CA1G0-1

Clamp/Split

Adjustable

Yes

1.25

No

CSD-CF0J1-1

Clamp/Split

Fixed

No

1.5

SPST, NO, 10 A @ 260 V AC, 5 A @ 30 V DC

CSD-CA1G1-1

Clamp/Split

Adjustable

Yes

1.25

SPST, NO, 10 A @ 260 V AC, 5 A @ 30 V DC

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

1 of 2

CSD Series Current Devices (Continued)


Technical Specifications
Solid Core Models
CSD-SF0C0-1

CSD-SA1E0-1

Amperage Range

0.25-200 A

1.00-135 A

CSD-SA1E1-1
1.00-135 A

Switch Setpoint

Fixed

Adjustable

Adjustable

Output Relay

No

No

SPST, NO, 10 A @ 260 V AC, 5 A @ 30 V DC

Actuation Coil

No

No

20-30 V AC/DC

Switch LED Indication

No

Yes

Yes

Relay LED Indication

No

No

Yes

Trip Setpoint Value

0.25 A

1.00-135 A

1.00-135 A

Current Switching Mode

Under current sensing

Over/under current sensing

Over/under current sensing

Sensor Supply Voltage

Induced from power conductor cable.

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

Status Output

Switch normally open

Switch Load Capacity

1 A @ 30 V AC/42 V DC max.

Isolation Voltage

600 AC rms

Temperature Range

5 to 140F (-15 to 60C)

Frequency Range

50/60 Hz

Humidity Range

0-95% noncondensing

Dimensions

2.54 x 1.85 x 0.98 in. (65 x 47 x 25 mm)

Aperture (Sensing Hole) Size

0.71 in. Dia. (18 mm Dia.)

2.54 x 2.56 x 1.56 in. (65 x 65 x 40 mm)

Compliance
United States

UL Listed, File E310692, CCN NRNT, Under UL 508, Industrial Control Equipment

Canada

UL Listed, File E310692, CCN NRNT7, Under CAN/CSA C22.2 No. 14-M91
Industrial Control Equipment

Europe

CE Mark, Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC

Shipping Weight

.35 lb (.16 kg)

Split Core Models


CSD-CF0A0-1/CSD-CF0J0-1

CSD-CA1G0-1

CSD-CF0J1-1

CSD-CA1G1-1

Amperage Range

0.15-200 A/1.5-200 A

1.25-135 A

1.5-200 A

1.25-135 A

Switch Setpoint

Fixed

Adjustable

Fixed

Adjustable

Output Relay

No

No

SPST, NO 10 A @ 260 V AC,


5 A @ 30 V DC

SPST, NO, 10 A @ 260 V AC,


5 A @ 30 V DC

Actuation Coil

No

No

20-30 V AC/DC

20-30 V AC/DC

Switch LED Indication

No

Yes

No

Yes

Relay LED Indication

No

No

Yes

Yes

Trip Setpoint Value

0.15 A/1.5 A

1.25-135 A

1.5 A

1.25-135 A

Over/under current sensing

Under current sensing

Over/under current sensing

Current Switching Mode Under current sensing


Sensor Supply Voltage

Induced from power conductor cable.

Wire Size

18 AWG (1.0 mm Diameter) Maximum, 22 AWG (0.6 mm Diameter) Recommended

Status Output

Switch normally open

Switch Load Capacity

1 A @ 30 V AC/42 V DC max.

Isolation Voltage

600 AC rms.

Temperature Range

5 to 140F (-15 to 60C)

Frequency Range

50/60 Hz

Humidity Range

0-95% noncondensing

Dimensions

2.7 x 2.56 x 1.06 in. (69 x 65 x 27)

2.7 x 2.56 x 1.73 in. (69 x 65 x 44 mm)

Aperture (Sensing Hole) 0.72 x 0.78 in. (18 x 20 mm)


Size
Compliance
United States

UL Listed, File E310692, CCN NRNT, Under UL 508, Industrial Control Equipment

Canada

UL Listed, File E310692, CCN NRNT7, Under CAN/CSA C22.2 No.14-M91


Industrial Control Equipment

Europe

CE Mark, Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC

Shipping Weight

.35 lb (.16 kg)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond these specifications, consult the local Johnson Controls office.
www.johnsoncontrols.com
Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 2008 Johnson Controls, Inc.

2 of 2

Proposta nr. 04804/08


e-mail [email protected]
Empresa: SIMPLES TECNOLOGIA
Departamento: ADM

Tel: 8889 2281

Data: 15/04/08

Ateno: SR. ANTONIO

De: LOURDES PEREIRA Total folhas: 03

Conforme solicitao de V.Sas., seguem preos lquidos e demais condies de fornecimento.

ITEM
01

QTDE

03 P

DISCRIMINAO

V.UNITRIO

CORTINA DE AR
MODELO CAT 2000
MOTOR: 1/6 CV 6 POLOS MONOFSICO.

R$ 1.400,00

CONFORME CATLOGO
Condies Gerais:
IPI: ISENTO
ICMS INCLUSO ( 19% )
Prazo de entrega: 10/15 DIAS
Condies de Pagamento: 50% DE SINAL COM O PEDIDO E SALDO CONTRA ENTREGA
Validade da proposta: 10 DIAS
Frete: FOB NOSSA FABRICA RIO DE JANEIRO
Sem mais para o momento estamos ao inteiro dispor para quaisquer esclarecimentos e/ou negociao que se faa
necessrio.

Atenciosamente,

LOURDES PEREIRA

IR INTERCLIMA REFRIGERAO LTDA


Ar Condicionado . Ventilao . Refrigerao
TEL.: 3837 2200 - 3837 2276
e-mail [email protected]

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900157
cdpxx000s

1900157

9thcc:na

Rev:
08/23/01
logo:

CD-Pxx-00-0 Series

left ft:

Duct Mount CO2 Transmitter


cdpxx_cat photo1.jpg

Description
Johnson Controls offers a complete line of
carbon dioxide (CO2) modules that measure
and transmit CO2 levels ranging from 0 to
2,000 parts per million [ppm]. This compact
device offers a choice o f 0to 10 V or
0 to 20 mA output signals and features an
optional relay output with or without a digital
display. Johnson Controls CO2 transmitters
are easy to install and to operate.

right ft:
standard
Sect# = 0
seQ# = 1

The silicon-based CARBOCAP sensor


delivers high accuracy and long-term
measurement stability (100 ppm) over a fiveyear period without calibration. The diffusionaspirated, single-beam, dual-wavelength
sensor structure is remarkably simple. It
consists of an infrared (IR) source, a sample
cell, an IR detector, and a tunable interference
filter that enables measurements at two
wavelengths. Reference measurements
made using a tunable interference filter
eliminate the typical weakness of dual-beam
sensors and permits shifting the optical pass
band electronically. This innovative design
provides precise reference readings that
eliminate the typically broad deviation
expected from a traditional CO2 sensor.

CO2 transmitters with DCV strategies


offer a potential for 10 to 70% energy
savings
single-beam, dual-wavelength design
provides superior performance
compared to other technologies
silicon, micro-machined construction
provides reliable CO2 measurement in
harsh environments

Applications
The new CO2 transmitters are easy to
install, offer a full three-year warranty, and
require no maintenance or field calibration.
Use them
in standalone mode
in support of Demand Control
Ventilation (DCV)

Features
stable infrared reference compensates for
light-source drift

with fresh air and Indoor Air Quality


(IAQ) systems
as part of any integrated Building
Automation System (BAS)

Specifications

with rooftop air handling Economizer


controls systems

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter


Measuring Range

<(30 ppm CO2 + 2.0% of reading) (includes manufacturing


deviation and drift). All accuracy specifications reflect testing
the transmitters using high-grade, certified gases.
Accuracy at 77F (25C) Transmitters are intended for an altitude range of 0 to 1,969
ft (0 to 600m) above sea level without compensation. To
compensate for higher altitudes, see the Johnson Controls
installation instructions for this device.
Non-Linearity
Temperature Dependence of Output
Long-Term Stability
Response Time
(0 to 63%)
Operating Temperature Range
Storage Temperature
Range

connected to Metasys system or the


AD-DME series

0 to 2,000 ppm CO2

<0.5% of Full Scale

To Order
Specify the code number in the following selection chart.

Selection Chart
Code Number

<0.056% of Full Scale/F (<0.1% of Full Scale/C)


<5.0% of Full Scale/5 Years
1 Minute

Description

CD-P00-00-0

Duct Mount CO2 Transmitter

CD-PR0-00-0

Duct Mount CO2 Transmitter with Relay

Accessories

23 to 113F (-5 to 45C)

Code
Number

Description

ACC-CD-S

Relay Setpoint Software Kit; includes software and


interface cable to reset the On and Off relay setpoints
for CD-PR0-00-0

Y65T31-0

Multiple Primary Transformer, 40 VA, 120/208/230 V


Primary, 24 V Class 2 Secondary with Screw
Terminals: Foot Mounting or 4 x 4 in.
(101.6 x 101.6 mm) Plate

-4 to 158F (-20 to 70C)

Humidity Range

0 to 85% RH (non-condensing)
CO2: Jumper Selectable: 0 to 20 mA or 4 to 20 mA or
0 to 10 VDC (Default); Maximum Output Current: 25 mA;
Transmitter Output SigMaximum Output Voltage: 12.5 V
nal
Relay Output (Optional): Maximum 30 V, 0.5 A, Class 2
Recommended External Load

Current Output: Maximum 500 ohms Load Resistance


Voltage Output: Minimum 1,000 ohms Load Resistance

Power Supply Range


Power Consumption

20 to 30 VAC (18 to 30 VDC), Class 2


<2.5 W Average, 4.1 VA

Repair Parts
Code Number

Warmup Time
Air Flow Range

<5 Minutes
0 to 7,500 ft/minute (0 to 2,286 m/minute)

Duct Probe Material

Duct probe meets plenum rating requirements of UL 1995,


Heating and Cooling Equipment.

Description

ACC-CD-R

Relay Output Module for use in CD-PR0-00-0

ACC-CD-CFK1

Conduit Adaptor Kit

Housing Material
ABS Plastic
Dimensions (H x W x D) 3-1/8 x 3-3/16 x 8 in. (80 x 81 x 204 mm)
Agency Listings

UL Listed, CCN XAPX (US) and XAPX7 (Canada); EMC


Directive (CE Mark), 89/336/EEC; FCC and DOC Compliant

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
09/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

1/2

Controls Group 507 E. Michigan Street


P.O. Box 423, Milwaukee, WI 53202
Code No. LIT-1900157

CD-Pxx-00-0 Series Duct Mount CO2 Transmitter (Continued)


cdpxx_cat 2.eps

cdpxx_cat 3.eps

2.52 (64.00)

1.65 (42)
0.87 (22)

3.14 to 5.51 (80.00 to 140.00)

0.59
(15.00)

3.13
(79.38)

1.65 (42)

*This dimension is approximate; it varies


1.50
(38.10)

with the number of turns used to tighten


the connector to the case.

Transmitter Dimensions, in. (mm)

Mounting Flange Dimensions, in. (mm)

The performance specifications are nominal and conform to acceptable industry standards. For applications at conditions beyond t hese specifications, consult the local Johnson
09/01 Johnson Controls, Inc
Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

2/2

ONDE O FUTURO SE FAZ NO PRESENTE

Proposta n: 154-B/11

Rio de Janeiro, 26 de agosto de 2011.

Leader Barra - Loja 027


At: Sr. Fernando Pedroso
e-mail: [email protected]

Prezados,
Com satisfao enviamos nossa melhor proposta-tcnica comercial
para fornecimento de mo-de-obra especializada, materiais
objetivando a correo operacional do Chiller Carrier mod. 30
RBA 150.
Atenciosamente,

Eledilson Nogueira
Oramentista
(21)2580-4944
e-mail:[email protected]

WWW.TECNITEST.COM.BR

TECNITEST Ltda

CNPJ:36.240.596/0001-44

Rua Prof Ester de Mello 198 | Benfica


CEP 20930-010 - Rio de Janeiro RJ

tel.: 0xx21 2580-4944


fax: 0xx21 2580-4944

http://www.tecnitest.com.br
[email protected]

ONDE O FUTURO SE FAZ NO PRESENTE

SUMRIO:

ESCOPO TCNICO ...................................................... 3


1.0 OBJETIVO ............................................................ 3
2.0 DESCRIO DOS SERVIOS ........................... 3
3.0 INCIO DOS SERVIOS. ..................................... 5
4.0 PRAZO DE EXECUO ..................................... 5
5.0 GARANTIA DOS SERVIOS ............................... 5
6.0 SERVIOS COMPLEMENTARES CARGO DO
CLIENTE ..................................................................... 5
ESCOPO COMERCIAL ................................................ 6
1.0 PREO ................................................................. 6
2.0 CONDIES DE PAGAMENTO .......................... 6
3.0 VALIDADE ............................................................ 6

TECNITEST Ltda

CNPJ:36.240.596/0001-44

Rua Prof Ester de Mello 198 | Benfica


CEP 20930-010 - Rio de Janeiro RJ

tel.: 0xx21 2580-4944


fax: 0xx21 2580-4944

http://www.tecnitest.com.br
[email protected]

ONDE O FUTURO SE FAZ NO PRESENTE

ESCOPO TCNICO
1.0 ) OBJETIVO

O objetivo desta proposta o fornecimento de materiais e mo-deobra especializada para correo operacional do Chiller Carrier 30
RBA 150TR.

2.0 ) DESCRIO DOS SERVIOS


A - DESCRIO DOS SERVIOS:
Abaixo seguem no conformidades do chiller Carrier 30RBA150226 n
4606B39791:
- Foi verificado que a contatora do compressor B2 est com a base do contato
fixo danificada por aquecimento, foi retirada a contatora do compressor B3 e
instalada para o B2 e realizado teste de funcionamento do mesmo:
Temperatura da descarga 67C temperatura da suco 12,6C amperagem: R:
74A S: 91A T: 86A, nvel de leo OK.
Fornecimento e substituio do jogo de contatos para contatora fabricante
ABB modelo A110-30 bobina 24 volts. Em comparao com a amperagem do
B1 (66, 82, e 76 A) a do B2 est maior . Aps a substituio do jogo de
contatos verificar o funcionamento do mesmo e medir o valor da resistncia de
isolamento aps uma hora em funcionamento. A medio que foi realizada
acusou uma resistncia de 15M, mas havia presena de umidade na rea
dos bornes devido a condensao no compressor.
- Fornecimento e substituio dos jogos de contato das contatoras dos
compressores A2 e B1 que so do mesmo faricante e modelo do B2.
- Fornecimento e substituio da contatora que foi retirada do circuito do B2,
fabricante ABB modelo:A110-30 bobina 24 volts e instal-la para o compressor
B3.
- Fornecimento e substituio do compressor B3 que apresenta curto dos
enrolamentos do motor para a carcaa do mesmo.
Obs.: O mesmo deve ser trocado com urgncia, pode estar contaminando o
circuito B j que o gs e o leo circulam pelo carter do mesmo com a operao
dos compressores B1 e B2.
TECNITEST Ltda

CNPJ:36.240.596/0001-44

Rua Prof Ester de Mello 198 | Benfica


CEP 20930-010 - Rio de Janeiro RJ

tel.: 0xx21 2580-4944


fax: 0xx21 2580-4944

http://www.tecnitest.com.br
[email protected]

ONDE O FUTURO SE FAZ NO PRESENTE

- Fornecimento e substituio da chave de fluxo eltronica (est sem a


mesma) e com "jump" na fiao.

- Reposio com instalao dos fusveis NH tamanho 00gG 125 A para


complementao dos compressores B2 e B3 e deixar pelo menos trs de
reserva no quadro eltrico: no total so 7 fusveis.
-Fornecimento e substituio dos fusveis do comando das placas dos
compressores: so 8 fusveis de vidro tipo joto pequeno de 2,5 A.
- Fornecimento e Instalao da calha de proteo para a fiao de comando e
fora que passa na parte de baixo do chiller. A original est quebrada e a fiao
est em contato direto com gua e sujeira.
- Correo com fornecimento do aterramento da mquina foi medido 90 volts
do painel para o cho que estava com gua.
- Fornecimento e substituio do isolamento do evaporador.
- Correo com tratamento e pintura dos pontos com corroso na base do
chiller.
- Fornecimento e instalao de proteo contra chuva para o quadro eltrico
geral.
- Reposio com instalao das protees acsticas dos compressores.
-Reposio com instalao das porcas de fixao das tampas das caixas de
ligaes dos compressores.
- Correo com fornecimento da operao do controle da vlvula do by pass
da gua gelada.

Transferncia de gs refrigerante 410 A p/ garrafa apropriada;


Retirada das 08 serpentinas danificadas;
Fornecimento e montagem das 08 serpentinas novas;
Soldagem em solda prata das novas serpentinas as linhas de
cobre;

pressurizao dos dois sistemas utilizando nitrognio;

TECNITEST Ltda

CNPJ:36.240.596/0001-44

Rua Prof Ester de Mello 198 | Benfica


CEP 20930-010 - Rio de Janeiro RJ

tel.: 0xx21 2580-4944


fax: 0xx21 2580-4944

http://www.tecnitest.com.br
[email protected]

ONDE O FUTURO SE FAZ NO PRESENTE

Substituio dos elementos filtrantes 4864 HH;


Reposio da carga de leo;
Evacuao dos sistemas utilizando bomba de vcuo;
Complementao da carga de refrigerante 410 A;
Comissionamento;
Teste de funcionamento.
ART-CREA/RJ

3.0 ) INCIO DOS SERVIOS.

O servio ter o seu incio em at 5 ( cinco) dias aps autorizao.

4.0 ) PRAZO DE EXECUO

O prazo para a execuo dos servios ser de at 45 (quarenta e


cinco) dias corridos.

5.0 ) GARANTIA DOS SERVIOS

Os servios executados tero 06 (seis) meses de garantia.

6.0 ) SERVIOS COMPLEMENTARES CARGO DO CLIENTE

Todos os referentes ao local seguro para guarda de nossos materiais


no decorrer dos servios.

Facilidade de transportes de materiais e equipamentos no local.

Fornecimento de ponto eltrico em 220 Vac at 2m da caixa de


acionamento.

TECNITEST Ltda

CNPJ:36.240.596/0001-44

Rua Prof Ester de Mello 198 | Benfica


CEP 20930-010 - Rio de Janeiro RJ

tel.: 0xx21 2580-4944


fax: 0xx21 2580-4944

http://www.tecnitest.com.br
[email protected]

ONDE O FUTURO SE FAZ NO PRESENTE

ESCOPO COMERCIAL
1.0 ) PREO

O nosso preo total incluindo: materiais, mo de obra, transportes e


impostos de R$ 158.960,00 ( Cento e cinqenta e oito mil
novecentos e sessenta reais).

2.0 ) CONDIES DE PAGAMENTO

25% de sinal (O.C.).


40% 28 dias aps a autorizao dos servios(O.C.).
25% 56 dias aps a autorizao dos servios (O.C.).
10% 75 dias aps a autorizao dos servios ( O.C.)

3.0 ) VALIDADE

A validade de nossa proposta at 15 de setembro de 2011.

TECNITEST Ltda

CNPJ:36.240.596/0001-44

Rua Prof Ester de Mello 198 | Benfica


CEP 20930-010 - Rio de Janeiro RJ

tel.: 0xx21 2580-4944


fax: 0xx21 2580-4944

http://www.tecnitest.com.br
[email protected]

2. CONDICIONADORES DE AR DO TIPO SPLITO


Devero ser fornecidos e instalados unidades condicionadoras de ar do tipo
Splito conforme indicado anteriormente e nos desenhos de projeto, devendo
ser fornecido para tenso de 380V e 220V, sendo composto de:
* Detalhes Construtivos e Operacionais
A unidade ser fornecida com, no mnimo, os itens abaixo relacionados:
=> Unidade evaporadora com gabinete modular composta de 2 mdulos Mdulo
Trocador de Calor + Mdulo Ventilador em perfis extrudados de alumnio
fixados a cantos de material termoplstico formando um conjunto rgido. Seus
painis devero ser de fcil remoo e concebidos em chapa de ao
galvanizada com pintura a p eletrosttica, isolados internamente com
poliestireno expandido, revestido com chapa galvanizada, formando um painel
rgido interno, facilitando a limpeza. Dever contar com bandeja para
recolhimento de condensado em poliestireno de alto impacto ou ao inoxidvel
com perfeito escoamento para o dreno, com tratamento anti-corrosivo e
isolamento trmico na face inferior. Ventilador centrfugo, com rotores de
ps curvadas para frente, de dupla aspirao balanceados esttica e
dinamicamente com baixo nvel de ruido, acionados por motor eltrico,
trifsico, atravs de polias e correias, mancais de rolamento
auto-lubrificantes e auto-ajustveis. A polia do motor dever ser
regulvel.
Devero possuir filtros de ar instalados no gabinete e montados pelo
fabricante antes do evaporador em molduras de fcil remoo e limpeza com
filtragem dupla e independente com classificao ABNT G0 + G3 lavveis.

=> Unidade condensadora composta por:


* Ventiladores do tipo axial de alta potncia e menor rudo em material
termoplstico, resistente a intempries.
* Compressores do tipo Scroll apoiados em calos de borracha,
instalados na unidade condensadora, com vlvulas de servio (na suco e
na descarga), proteo contra sobrecarga eltrica por termistor, rel
trmico, controle de inverso de fases e sobrecarga de presso por
pressostatos.
* Circuitos refrigerantes hermticos em cobre sem costura com registros de
servios com vlvula de tomada de presso, filtro secador, visor de linha
com detector de umidade, vlvula de expanso termosttica,
vlvula solenide, pressostatos de alta e baixa com rearme
automtico, miniaturizados.
* Conexes de tubulaes de refrigerante rosqueadas.
* Operao com refrigerante R 410
* Serpentinas do evaporador e condensador em tubos de cobre sem costura com
dimetro no mnimo de 3/8 de espessura, dotado de aletas corrugadas de
alumnio e com nmero de filas em profundidade especificada pelo
fabricante, de maneira que a capacidade do equipamento seja
adequada especificada. A velocidade mxima do ar na face da serpentina
dever ser de 2,5 m/s.
* Termostatos de controle do(s) compressor(es) no retorno do equipamento.

* Quadro eltrico com elementos de proteo, comando e


lmpadas sinalizadoras.

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