Technical

Publications

2309128-100
Revision 1

Mobile Senographe 2000D

Addendum to Senographe 2000D
Acquisition System SM

Sm
Service Manual

Do not duplicate
Copyright 2002 by General Electric Co.
 X-RAY WARNING

ATTENTION
Les appareils à rayons X sont dangereux à la fois pour le patient et pour le manipulateur si les
mesures de protection ne sont pas strictement appliquées
Bien que cet appareil soit construit selon les normes de sécurité les plus sévères, la source de rayonnement X représente un
danger lorsque le manipulateur est non qualifié ou non averti. Une exposition excessive au rayonnement X entraîne des
dommages à l’organisme.
Par conséquent, toutes les précautions doivent être prises pour éviter que les personnes non autorisées ou non qualifiées
utilisent cet appareil créant ainsi un danger pour les autres et pour elles-mêmes.
Avant chaque manipulation, les personnes qualifiées et autorisées à se servir de cet appareil doivent se renseigner sur les
mesures de protection établies par la Commission Internationale de la Protection Radiologique, Annales 60 :
Recommandations de la Commission Internationale sur la Protection Radiologique et les normes nationales en vigueur.

WARNING
X-ray equipment is dangerous to both patient and operator unless measures of protection are
strictly observed
Though this equipment is built to the highest standards of electrical and mechanical safety, the useful x-ray beam becomes a
source of danger in the hands of the unauthorized or unqualified operator. Excessive exposure to x-radiation causes damage to
human tissue.
Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment
or exposing them-selves or others to its radiation.
Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of
the International Commission on Radiological Protection, contained in Annals Number 60 of the ICRP, and with applicable
national standards.

ATENCION
Los aparatos de rayos X son peligrosos para el paciente y el manipulador cuando las normas de
proteccion no estan observadas
Aunque este aparato está construido según las normas de seguridad más estrictas, la radiación X constituye un peligro al ser
manipulado por personas no autorizadas o incompetentes. Una exposición excesiva a la radiación X puede causar daños al
organismo.
Por consiguiente, se deberán tomar todas las precauciones necesarias para evitar que las personas incompetentes o no
autorizadas utilicen este aparato, lo que sería un peligro para los demás y para sí mismas.
Antes de efectuar las manipulaciones, las personas habilitadas y competentes en el uso de este aparato, deberán informarse
sobre las normas de protección fijadas por la Comisión Internacional de la Protección Radiológica, Anales No 60:
Recomendaciónes de la Comisión Internacio-nal sobre la Protección Radiológica y normas nacionales.

ACHTUNG
Röntgenapparate sind eine gefahr fÜr patienten sowie bedienungspersonal, wenn die geltenden
sicherheitsvorkehrungen nicht genau beachtet werden
Dieser Apparat entspricht in seiner Bauweise strengsten elektrischen und mechanischen Sichereitsnormen, doch in den
Händen unbefugter oder unqualifizierter Personen wird er zu einer Gefahrenquelle. Übermäßige Röntgenbestrahlung ist für
den menschlichen Organismus schädlich.
Deswegen sind hinreichende Vorsichtsmaßnahmen erforderlich, um zu verhindern, daßunbefugte oder unqualifizierte Personen
solche Geräte bedienen oder sich selbst und andere Personen deren Bestrahlung aussetzen können.
Vor Inbetriebnahme dieses Apparats sollte sich das qualifizierte und befugte Bedienungspersonal mit den geltenden Kriterien
für den gefahr-losen Strahleneinsatz durch sorgfältiges Studium des Hefts Nr. 60 der Internationalen Kommission für
Strahlenschutz (ICRP) vertraut machen: Empfehlungen der Internationalen Kommission für Strahlenschutz und anderer
nationaler Normenbehörden.
GE Medical Systems Mobile Senographe 2000D
Addendum to Senographe 2000D Acquisition System SM
Rev 1 2309128-100

Transport Damage
DAMAGE IN TRANSPORTATION
All packages should be closely examined at the time of delivery. If damage is apparent, have
the notation “damage in shipment” written on all copies of the freight or express bill before
delivery is accepted or “signed for” by a General Electric representative or a hospital
receiving agent. Whether noted or concealed, damage MUST be reported to the carrier
immediately upon discovery, or in any event, within 14 days after receipt, and the contents
and containers held for inspection by the carrier. A transportation company will not pay a
claim for damage if an inspection is not requested within this 14 days period. Call Traffic and
Transportation, Milwaukee, WI (414) 785-5052/8*323-5052 immediately after damage is
found. At this time be ready to supply name of carrier, delivery date, consignee name, freight
or express bill number, item damaged and extent of damage. Complete instructions
regarding claim procedure are found in Section “S” of the Policy & Procedure Bulletins.

Electrical Contractors
CERTIFIED ELECTRICAL CONTRACTOR STATEMENT
All electrical installations that are done prior to positioning of the equipment at the site
prepared for the equipment shall be performed by licensed electrical contractors. In addition,
electrical feeds into the Power Distribution Unit shall be performed by licensed electrical
contractors. Other connections between pieces of electrical equipment, calibrations, and
testing shall be performed by qualified GE Medical personnel.
The products involved (and the accompanying electrical installations) are highly
sophisticated, and special engineering competence is required. In performing all electrical
work on these products, GE will use its own specially trained field engineers. All of GE’s
electrical work on these products will comply with the requirements of the applicable
electrical codes. The purchaser of GE equipment shall only utilize qualified personnel (i.e.,
GE’s field engineers, van supplier personnel with equivalent training, personnel of third–
party service companies with equivalent training, or licensed electricians) to perform
electrical servicing of the equipment.

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GE Medical Systems Mobile Senographe 2000D
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Rev 1 2309128-100

TABLE OF CONTENTS

1 INTRODUCTION....................................................................................................9

1.1 About this Direction ................................................................................................9

1.2 Configuration of the Mobile senographe 2000D System.......................................10

2 INSTALLATION SUPPLEMENT..........................................................................13

2.1 Cabinet modifications ...........................................................................................13

2.1.1 Remove/replace generator cabinet covers .......................................................13
2.1.2 Remove/replace conditioner cabinet covers .....................................................13
2.2 Cabling modifications ...........................................................................................14
2.2.1 Uninterruptible Power Systems (UPS)..............................................................14
2.2.2 System interconnection ....................................................................................15
2.2.3 Connection between gantry and cabinets .........................................................16
2.2.4 Connection between the generator and the conditioner cabinets......................19
2.2.5 Connection (Console and Footswitch) ..............................................................19

3 SERVICE SUPPLEMENT ....................................................................................21

3.1 Planned maintenance Steering ............................................................................21

3.2 Renewal part system supplement.........................................................................22
3.2.1 Mobile Mounting Device ...................................................................................22
3.2.2 Senographe 2000D Parts .................................................................................23

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REVISION HISTORY

REV DATE REASON FOR CHANGE

0 19-Feb-2002 HORUS M3 Release

1 4-Apr-2002 HORUS M4 Release

– Remove PN for items not in FRU.
– Replace “Switch 10/100 Mbs” with “Fast Ethernet Switch” and
update interconnection schematic with LAN.
– Add Illustrations 6, 7 and 8.
– New Planned Maintenance according to ONYX PM Post-M4(2)
with new intervals specific to Mobile environment.
– Remove Section A - Collimator and Section B – Mirror.
Recommendation will be implemented in ONYX SM Job Card
D/R 007 and D/R 013.

NUMBER SIZE REVISION

2309128-100TPH A4 1

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GE Medical Systems Mobile Senographe 2000D
Addendum to Senographe 2000D Acquisition System SM
Rev 1 2309128-100

1 INTRODUCTION

1.1 ABOUT THIS DIRECTION

This document is not intended to replace the existing Senographe 2000D Acquisition System
Service Manual. It is intended to be supplement specific to the Senographe 2000D system
installed in a van (Mobile Senographe 2000D), except for preventive maintenance. For
information about specific parts of the system please refer to the Service Manual
2302228-100.

This document contains two sections:

1. “Mobile Senographe 2000D installation”. This section contains instructions on how to

install a Senographe 2000D in a van with the necessary modifications and additional
accessories used to adapt a standard Senographe 2000D system to a mobile
environment.

2. “Mobile Senographe 2000D Service Supplement”. This section provides information for
special service requirements for the Senographe 2000D system in a van during the life of
the system, including specific maintenance plan and special parts renewal supplement.

Notes:

1. For instructions in the normal usage of the Senographe 2000D system in a van
(preparing the Senographe 2000D System for transport and use), please refer to the
“Addendum to Senographe 2000D Acquisition System OM” document 2309116-100
which is provided with the system.

2. For instructions in the installation of the Mobile Senographe 2000D system using the
provided mobile mounting device, please refer to the “Mobile Senographe 2000D -
Pre-Installation Manual” document 2288144-100 which is provided with the system.

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Rev 1 2309128-100

1.2 CONFIGURATION OF THE MOBILE SENOGRAPHE 2000D SYSTEM

The Senographe 2000D system installed in a van, includes the following major components
(see Illustration 1):

- Gantry with digital detector (3),

- DMR generator cabinet (4),
- Conditioner cabinet (5). To prevent mechanical stress on the generator cabinet frame,
the conditioner (chiller and dryer used for digital detector control of humidity and
temperature) was put in a separate cabinet located on the floor,
- AWS cart (1),
- Radiation shield (2),
- Control console (2),
- Accessories (phantoms, compression paddles, etc.),
- Mobile mounting device.

Illustration 1 - Senographe 2000D in a van Configuration

2
3
1

4
5

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The Senographe 2000D mobile mounting device is composed of:

Items PN

X-ray shield mounting adaptation 2166641

Mobile coolant 2309010
Identification label 2115255

Generator cabinet mounting device, box including: 2322226

Generator cabinet small cover 2231719
Generator cabinet lateral cover 2327380
Generator cabinet top cover 2301763
Generator cabinet screws envelope 2323930
Clamping bracket 2235739
Floor fastening bracket 2301732
Wall fastening bracket 2301764
Reinforcement strips for generator cabinet 2322228
Generator drilling template 2322231

Cabling mounting device, box including: 2322246

Shielded cable 2319679
Shielded tyrap 2116252-3
Velcro 2 m length hook 91723231
Velcro 2 m length astrakan 91723230

Conditioner cabinet mounting device, box including: 2322299

Base plate for conditioner cabinet 2301771
Conditioner screws envelope 2323933
Conditioner cabinet covers set 2322413
Cable holder 2301768

Gantry mounting device, box including: 2322312

Gantry mask 45563324
Arm Fixation Bracket 2301783

Documentation, box including: 2301748

Pre-Installation Manual 2288144-100
Addendum to Senographe 2000D Acquisition System SM 2309128-100
Service Manual
Addendum to Senographe 2000D Acquisition System OM 2309116-100
Operator Manual
QAP: Quality Control Tests for MQSA facilities 2309129-100
QC manual
QAP: Quality Control Tests for non MQSA facilities 2330094-100
QC manual

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2 INSTALLATION SUPPLEMENT
2.1 CABINET MODIFICATIONS

2.1.1 Remove/replace generator cabinet covers

1. Remove all power from the Mobile Senographe 2000D by turning off the system and the
output UPS circuit breaker.
2. Use an Allen wrench to remove the angle bracket from the wall and from the generator
top panel.
3. Remove the four plastics plugs from the screws on the generator top panel.
4. Use an Allen wrench to remove the four generator top panel retaining screws.
5. Remove generator top panel by lifting upwards.

For each of the fours generator side panels:

1. Slightly lift the panels upwards and towards yourself.
2. Disconnect the ground wire FROM THE GENERATOR END to avoid RISK OF
CREATING SHORT CIRCUITS.
3. Perform the procedure in reverse order for replacement. BE SURE TO RE–CONNECT
THE GROUND WIRE ON EACH OF THE FOUR SIDE PANELS.

2.1.2 Remove/replace conditioner cabinet covers

1. Remove all power from the Mobile Senographe 2000D by turning off the output circuit
breaker.
2. Remove the four plastics plugs from the screws on the conditioner top panel.
3. Use an Allen wrench to remove the four conditioner top panel retaining screws.
4. Disconnect the fan located on the back panel.
5. Remove the conditioner top panel by lifting upwards.

For each of the fours conditioner side panels:

1. Use an Allen wrench to remove the conditioner side panels retaining screws.
2. Disconnect the ground wire from conditioner END to avoid RISK OF CREATING SHORT
CIRCUITS.
3. Perform the procedure in reverse order for replacement. BE SURE TO RE–CONNECT
THE GROUND WIRE ON EACH OF THE FOUR SIDE PANELS, AND THE FAN ON
THE BACK PANEL.

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2.2 CABLING MODIFICATIONS

2.2.1 Uninterruptible Power Systems (UPS).

Van UPS is an option for customer. Follow the recommendation below.

The UPS in the van shall be wired with a shunt trip breaker on the input and the output. The
input shunt trip is tripped by the normal input voltage problems and both shunt trip breakers
are tripped whenever the van “Emergency Off” button is activated. This will shut off power to
the UPS and to the Mobile Senographe 2000D system.

Shunt Shunt
Input Trip Trip Output
Power Breaker UPS Breaker Power

Trailer
Emergency
Off
Button

WARNING: BEFORE PERFORMING MAINTENANCE ON THE SYSTEM, ENSURE THAT

THE OUTPUT CIRCUIT BREAKER OF THE UPS IS TURNED OFF (SEE VAN
DOCUMENTATION)

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Addendum to Senographe 2000D Acquisition System SM
Rev 1 2309128-100

2.2.2 System interconnection

The Senographe 2000D system in a van has two cabinets: the generator cabinet and the
conditioner cabinet. Thus, the system interconnection is different from the fixed site
configuration which has a single cabinet. This section describes the cable connections
between the generator cabinet, the conditioner cabinet, and the gantry. The instructions for
removing the conditioner cabinet from the top of the generator are in the Pre-Installation
Manual 2288144-100.

An overview of the cable connections is given in the diagram below (see Illustration 2);
cables and tubes to be connected are listed in Table 1 through Table 6.

The modifications are related to:

- The conditioner-gantry bulkhead black harness part number 2270037. See section 2.2.2.
- The cabling between the two cabinets. See section 2.2.5.

Illustration 2 - System Cabling

AC Connection

Generator DMR
Cabinet Console cable Refer to Job Card IST007
Console Gantry
Cart Connection
Service Manual 2302228-100
Harness 1 (white)
AWS Cart
AWS Gene-Link

IDC Gene Link RJ45

Harness 3 FFDM Mains distribution link

(white) Line 1
Line 2/Neutral/Ground TDK CD
Fast Ethernet
Conditioner W.LAN Switch delivered
Cabinet Harness 2 (black) OPTION with TDK CD
Without AWS-Gene Link LAN
and IDC-Gene Link cables

Configuration with
W.LAN option

W.LAN: Wireless LAN.

TDK CD: TDK CD recording station with flat panel monitor.

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The diagram below is provided to help with connection of the overall system:

Illustration 3 - System Interconnections Schematic

2.2.3 Connection between gantry and cabinets

The cables are already connected in the gantry cabinet. It is only necessary to route and
connect them to the generator cabinet.

Two cables have to be removed from the conditioner-gantry bulkhead black harness (PN
2270037). Refer to Illustration 4.

These cables are:

- IDC-Gene Link, PN 2226613
- AWS-Gene Link, PN 2226623

The Senographe 2000D clamping bracket (refer to Illustration 5) has to be removed and
replaced with the DMR clamping bracket (PN 2235739) (refer to Illustration 6). Using the
screws (PN 99152384) both provided with the mounting device.

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Illustration 4 - Removing the Cables from Illustration 5 - Removing the Clamping

Black Harness bracket

Illustration 6 - DMR clamping bracket

The table below references the sections of the Service Manual regarding the connection of
these cables:

Table 1 - Gantry to Generator Cabinet Cables

Refer to SM
Cable Reference Connects 2302228-100
Job Card IST006
Generator 400PL2 XJ10
IDC-Generator Link 2226613 circuit board to gantry Section 6-1
bulkhead
Generator 400PL2 XJ4
AWS-Generator Link 2226623 circuit board to gantry Section 6-1
bulkhead

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Table 2 - Gantry to Generator – Harness 1 White

Refer to SM
Cable Color Connects 2302228-100
Job Card IST006
HV Grey HV Tank Section 8-1
Anode Return (+HT) Black HV Tank Section 8-2
See Warning in
Gantry DC Power Brown 200PL2:XJ6(+ve);XJ7 (-ve)
Section 8-3
Gantry Ground Green/Yellow Ground bar Section 8-3
See Caution in
Fiber-Optic cables Black 400PL2: XJ6 thru XJ9
section 8-4
Anode starter White 300PL2 XJ2 Section 8-5
The Starter Motor cable screen terminates in a metal grounding clip, which must be
securely fixed using the screw pre-installed on the panel.
To connectors TB1 on
Emergency stop Grey Section 8-6
Auto-transformer

The table below reference the sections of the Service Manual for connecting the cables from
the gantry black harness to the conditioner cabinet:

Table 3 - Gantry to Conditioner Cabinet Cables – Harness 2 Black

Refer to SM
Cable Reference Connects 2302228-100
Job Card IST 006
To connectors on side of
Water Hoses N/A Section 7
conditioner
To connectors on side of
Air Hoses N/A Section 9
conditioner
To upper connector on
Conditioner control 2226611 Section 6-4
side of conditioner
Gantry to distribution
Detector ac supply 2225467 Section 6-3
Rack XP5
Gantry to distribution
UPS ac supply 2225470 Section 6-3
Rack XP4

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2.2.4 Connection between the generator and the conditioner cabinets

In a fixed site configuration, the conditioner is located on top of the generator and connected
to it with two cables, see Table 3. These cables are removed during the pre-installation of
the system and replaced with a specific shielded cable PN 2319679 included in the mounting
kit.

The table below references the sections of the Service Manual 2302228-100 for connecting
the generator cabinet and the conditioner cabinet.

Table 4 - Conditioner Cabinet to Generator Cabinet Cables

Cable Reference Connects
Line 1
Line 2/Neutral 2225466 Mains Circuit Breaker to S1
Ground
FFDM Mains distribution link 2231834 J9 to 400PL2 XJ11

Insure that the cable is correctly shielded on the two cabinets frame using the two shielded
tyrap delivered with the mounting device (refer to Illustration 7 and Illustration 8).

Illustration 7 – Generator Side Illustration 8 - Conditioner Side

2.2.5 Connection (Console and Footswitch)

Table 5 - Console to Generator Cabinet Cable

See Service Manual
Cable Reference Connects
2302228-100
Console to Generator
Console Cable 2150063 Section 6-2
Cabinet 400PL1 XJ8

Table 6 - Footswitch to Gantry Cables

See Service Manual
Cable Reference Connects
2302228-100
Footswitches to Gantry
Footswitch Cable 2234879 Power Board 800PL1 Section 6-2
X10 A/B, and XJ13 A/B

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3 SERVICE SUPPLEMENT
3.1 PLANNED MAINTENANCE STEERING

Recommended planned maintenance tasks for the Mobile Senographe 2000D Acquisition
System are listed below. The Job Cards referred to are in the Service Manual 2302228-100.

Table 7 – Planned Maintenance

Interval
Task Title Job Card
(months)
Site Status PM005 6
Analyze AWS Error Codes ERR002 6
Analyze IDC Error Codes ERR001 6
Analyze Gantry and Generator Error Codes ERR003 6
Acquisition Backup D/R019 – 5-1 and 5-2 12
Remove Acquisition System Covers PM007 6
Check Emergency Stop Buttons PM006 - 1 6
Check Cable Grounding PM006 - 2 6
Inspect Lead Glass Shield PM006 - 3 6
Check Normal Power-Off Sequence VF001 - 9 12
Check Power-Off VF001 - 6 12
Check Power-On Sequence VF001 - 7 12
Check Power-On State VF001 - 8 12
Check Generator Calibration VF005 – 5 steps 1-11 12
Check HV Unit PM008 12
Replace Generator CPU Lithium Battery DR021 36
Clean Conditioner Air Filter PM002 12
Check and Top-Up Conditioner PM004 6
Check Tube PM009 6
Check Column Up/Down Movement PM010 6
Check Arm Rotation VF005 – 6.3 6
Check Light Centering Device VF005 – 6.4 6
Check Format Control VF005 – 6.5 6
Check Magnification Sensors VF005 – 6.6 12
Check Tube Housing Arm Detents VF005 – 6.7 6
Check Compression PM011 6
Check Breast Thickness Measurement VF005 – 6.9 6
Check Grid Presence Sensor VF005 – 6.10 12
Replace Gantry CPU Lithium Battery DR009 36
Check Light Beam Centering VF011 12
Check UPS Function VF003 - 5 6
Recalibrate UPS Battery Capacity VF003 - 6 12
IQ Tools Flat Field Test VF008 6
Check Image Acquisition and ACR Score VF009 6
Calibrate mAs Non-Linearity (Automatic) CAL020 6
Check Acquisition in AOP Mode VF010 6
Re-Install Acquisition System Covers PM007 6
Summarize the PM Visit with the Customer none 6
Put all Task Set Data Sheets in Log Book none 6

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3.2 RENEWAL PART SYSTEM SUPPLEMENT

3.2.1 Mobile Mounting Device

The renewal parts of the Mobile Senographe 2000D system are the same as those for a
fixed site system except for the parts included in the mobile mounting device. See the
Table 8 below. Spare Parts are in bold font.

Table 8 - Mobile Mounting Device Spare Parts List

PART NO. SPP Level DESCRIPTION QTY
2166641 2 X-ray shield mounting adaptation 1
2309010 1 Mobile coolant 1
2322226 2 Generator cabinet mounting device 1
Generator cabinet small cover
Generator cabinet lateral cover
Generator cabinet top cover
Generator cabinet screws envelope
Clamping bracket
Floor fastening bracket
Wall fastening bracket
Reinforcement strips for generator cabinet
Generator drilling template
2322246 1 Cabling mounting device 1
Shielded cable
Shielded tyrap
Velcro 2m length hook
Velcro 2m length astrakan
2322299 2 Conditioner cabinet mounting device 1
Base plate for conditioner cabinet
Conditioner screws envelope
Conditioner cabinet covers set
Cable holder
2322312 2 Gantry mounting device 1
Gantry mask
Arm Fixation Bracket
2301748 2 Documentation 1
2288144-100 Pre-Installation Manual
2309128-100 Addendum to Senographe 2000D
Acquisition System SM - Service Manual
2309116-100 Addendum to Senographe 2000D
Acquisition System OM - Operator Manual
2309129-100 QAP: Quality Control Tests for MQSA
facilities - QC manual
2330094-100 QAP: Quality Control Tests for non MQSA
facilities - QC manual

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3.2.2 Senographe 2000D Parts

The mobile environment is different from the stationary environment in several ways. The
most significant being the mechanical stresses due to vibration during transport. This may
cause higher failure rates for some components which occur in the mobile environment
which not occur in the stationary applications.

If some parts listed below are replaced, it is important to order the good part and to read
carefully the replacement instructions.

Table 9 – Spare Parts List

SPP Quantity
Number Description D/R
level to order
2229927-2 Collimator 1 1 Refer to Job Card D/R 007
Service Manual 2302228-100
2128546 Mirror 1 1 Refer to Job Card D/R 013
Service Manual 2302228-100
2292162-2 Detector Power Supply 1 1 Refer to Job Card D/R 102
Service Manual 2302228-100
2224137-2 Image receptor S2000D 1 1 Refer to Job Card D/R 103
CDRH Service Manual 2302228-100

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