Cuxi 100 XC100N - 4C71

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零件手冊

YAMAHA
Y
XC100N(47C1)

1E4C7-414C1(4C71)_Rev3.p65 Page 115 2008/1/28, ¤W¤È 11:54


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1E4C7-414C1(4C71)_Rev3.p65 Page 120 2008/1/28, ¤W¤È 11:54
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5SK5414-D080 3C81414-E090 41
4C71414-E070

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4C71414-E170

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4C71414-E270

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Adobe PageMaker 6.5C/Win
Fig. 1

1 3C8-E1102-00 CYLINDER HEAD ASSY 1


2 5HK-11133-10 .GUIDE, VALVE 1 2

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3 93440-10109 .CIRCLIP 2
4 3UH-E4651-01 .BOLT 2
5 90153-06803 .SCREW, HEXAGON 1
6 90430-06014 .GASKET 1
7 4CW-E4871-00 .PIPE 1 1
8 95617-06625 .BOLT, STUD 2
9 5HK-E1160-00 BREATHER ASSY 1
10 5HK-E1185-00 .COVER, CYLINDER HEAD SIDE 1 1
11 4CW-E1165-00 .PLATE, BREATHER 1
12 97527-06512 .BOLT, WITH WASHER 1
13 4CW-E1155-00 .SEAL, LABYRINTH 1
14 93210-628B6 O-RING 1
15 95027-06020 BOLT, FLANGE 2
16 3KW-E1186-00 COVER, CYLINDER HEAD SIDE 2 2
17 93210-448C2 O-RING 2
18 90201-08609 WASHER, PLATE 4
19 90176-08816 NUT, CROWN 4
2

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Adobe PageMaker 6.5C/Win
Fig. 1

20 94700-00841 PLUG, SPARK 1


21 5HK-E1181-00 GASKET, CYLINDER HEAD 1 1

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22 91810-14807 PIN, DOWEL 2
23 91810-14807 PIN, DOWEL 2
24 91317-06090 BOLT 2
25 5SK-Y1310-00 CYLINDER & PISTON SET
26 5HK-E1351-10 GASKET, CYLINDER 1
27 4C7-E4987-00 HOSE 1
28 90467-13042 CLIP 2
29 90116-08842 BOLT, STUD 4

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1E4C7-414C1(4C71)_Rev3.p65 Page 5 2008/1/28, ¤W¤È 11:54


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Fig. 2

1 4D2-E1400-00 CRANKSHAFT ASSY 1


2 5HK-E1681-02 .PIN, CRANK 1 1

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3 93310-326X2 .BEARING 1
4 4D2-E1651-00 .ROD, CONNECTING 1
5 5HK-E1422-00 .CRANK 2 1
6 93306-20599 .BEARING 1
7 5HK-E3451-00 .FILTER,ROTARY 1
8 4CW-E1445-00 .SPACER
9 4CW-E3324-00 .GEAR, PUMP DRIVE 1
10 90280-03045 KEY, WOODRUFF 1
11 5HK-E1631-00 PISTON (STD) 1
12 4CW-E1633-00 PIN, PISTON 1
13 93450-14088 CIRCLIP 2
14 3C8-E1603-00 PISTON RING SET (STD) 1

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Fig. 3

1 5HK-E2111-00 VALVE, INTAKE 1


2 5HK-E2121-00 VALVE, EXHAUST 1

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3 22F-12119-01 SEAL, VALVE STEM 2
4 5HK-E2116-00 SEAT, VALVE SPRING 2
5 5AP-12113-00 SPRING, VALVE INNER 2
6 3C8-E2118-00 COTTER, VALVE 4
7 3C8-E2117-00 RETAINER, VALVE SPRING 2
8 5WC-E2151-00 ARM, VALVE ROCKER 2
9 5FM-E2159-00 SCREW, VALVE ADJUSTING 2
10 90170-05800 NUT 2
11 5HK-E2156-00 SHAFT, ROCKER 2 2
12 5SK-E2170-00 CAMSHAFT ASSY 1 1
13 5HK-E2176-01 SPROCKET, CAM CHAIN 1
14 4CW-E1145-00 PLATE, BREATHER 2 1
15 95817-08016 BOLT, FLANGE 1
16 94568-70084 CHAIN 1
17 5HK-E2231-00 GUIDE, STOPPER 1 1
18 5HK-E2241-00 GUIDE, STOPPER 2 1
19 4CW-E2210-01 TENSIONER ASSY, CAM CHAIN 1
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Fig. 3

20 4CW-E2232-00 DAMPER 1
21 4DH-E2213-01 GASKET, TENSIONER CASE 1

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22 91317-06016 BOLT 2
23 5SK-E111F-00 PLATE 1
24 91317-06012 BOLT 1
25 93210-15862 O-RING 1
26 4CW-E2157-00 BOLT 1

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Adobe PageMaker 6.5C/Win
Fig. 4

1 5HK-E2651-00 AIR SHROUD, CYLINDER 1 1


2 5SK-E4876-00 PIPE 6 2

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3 98507-06030 SCREW, PAN HEAD 2
4 90480-30167 GROMMET 1
5 5HK-E2652-00 AIR SHROUD, CYLINDER 2 1
6 90465-12800 CLAMP 1
7 97707-60530 SCREW, TAPPING 5
8 5HK-E2658-00 DAMPER, AIR SHROUD 1 1
9 5HK-E2659-01 DAMPER, AIR SHROUD 2 1
10 4CW-E2668-00 DAMPER, AIR SHROUD 3 1
11 3KW-E3569-00 PLUG, BLIND 1
12 90464-08020 CLAMP 1
13 5HK-E2611-00 FAN 1
14 97607-06214 SCREW,WITH WASHER 3

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Adobe PageMaker 6.5C/Win
Fig. 5

1 4CW-E3300-20 OIL PUMP ASSY 1


2 4CW-E3325-10 .GEAR, PUMP DRIVEN 1

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3 93603-12833 .PIN, DOWEL 2
4 93602-13832 .PIN, DOWEL 1
5 90201-077F5 .WASHER, PLATE 1
6 99001-05600 .CIRCLIP 1
7 3UH-E3475-00 GASKET 1
8 98707-06020 SCREW, FLAT HEAD 2
9 3UH-E5351-00 PLUG, DRAIN 1
10 3KW-E3411-00 STRAINER, OIL 1
11 90501-16829 SPRING, COMPRESSION 1
12 93210-35879 O-RING 1

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Adobe PageMaker 6.5C/Win
Fig. 6

1 3C8-E3585-00 MANIFOLD 1
2 93210-25800 O-RING 1

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3 95707-06500 NUT, FLANGE 2
4 5HK-E3575-01 BAND 1
5 5SK-E4410-00 AIR CLEANER ASSY. 1
6 5SK-W1441-00 .AIR CLEANER CASE COMP. 1
7 5SK-E4451-00 .ELEMENT, AIR CLEANER 1
8 5SK-E4412-00 .CAP, CLEANER CASE 1 1
9 5HK-E4476-00 .SEAL 1
10 5SK-W1442-00 .ELEMENT, AIR CLEANER 1
11 98507-06025 .SCREW, PAN HEAD 1
12 90201-064H0 .WASHER, PLATE 1
13 97607-06225 .SCREW,WITH WASHER 5
14 5HK-E443E-00 .PIPE, DRAIN 1
15 90467-13813 .CLIP 1
16 5HK-E4452-00 .SEAL 1
17 4C7-E3575-00 BAND 1
18 97607-06225 SCREW,WITH WASHER 2
19 5HK-E3595-00 JOINT 1
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Fig. 6

20 5HK-E3556-00 GASKET, MANIFOLD 1

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Adobe PageMaker 6.5C/Win
Fig. 7

1 4C7-E4901-00 CARBURETOR ASSY 1 1


2 5SK-14958-00 .COVER, DIAPHRAGM 1

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3 98507-05008 .SCREW, PAN HEAD 3
4 5SK-14589-00 .SPRING 1
5 5SK-24411-00 .DIAPHRAGM 1
6 5SK-14171-00 .PLUNGER, STARTER 1
7 5SK-14945-00 .PLATE 1
8 5SK-1410A-10 .STARTER SET 1
9 97607-05112 .SCREW,WITH WASHER 2
10 5SK-14923-00 .SCREW, PILOT 1
11 5K7-14134-00 .SPRING, AIR ADJUSTING 1
12 3H1-14962-00 .WASHER 1
13 3H1-14147-00 .O-RING 1
14 5LW-14141-13 .NOZZLE, MAIN 1
15 5HK-14145-00 .SETTER, NEEDLE JET 1
16 3G2-1414A-71 .JET, MAIN (#102.5) 1
17 5SK-14142-20 .JET, PILOT (# 20) 1
18 98507-04010 .SCREW, PAN HEAD 3
19 5MP-14191-00 .PLUG, DRAIN 1
20

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Adobe PageMaker 6.5C/Win
Fig. 7

20 5HK-14985-00 .FLOAT 1
21 5SK-1490J-00 .NEEDLE SET 1

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22 5LW-14504-00 .ROD SET 1

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Adobe PageMaker 6.5C/Win
Fig. 8

1 4C7-E4610-00-98 EXHAUST PIPE ASSY 1 1 LGB


2 4VP-E4445-00 .GROMMET 1

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3 4VP-E4779-00 .COLLAR 1
4 4C7-E4708-00 PROTECTOR ASSY 1
5 3C8-E4728-01 PROTECTOR, MUFFLER 2 1
6 92990-06600 WASHER, PLATE 1
7 97080-06008 BOLT 1
8 4CW-E4766-00 WASHER, PROTECTOR 2
9 5JS-E4779-00 COLLAR 2
10 5JS-E4445-00 GROMMET 2
11 5JS-E4759-00 WASHER 2
12 5JS-E4617-00 WASHER 2
13 90201-06814 WASHER, PLATE 2
14 98980-06020 SCREW, BIND 2
15 5SK-E4613-00 GASKET, EXHAUST PIPE 1
16 90179-06850 NUT 2
17 95817-08050 BOLT, FLANGE 1
18 95817-08030 BOLT, FLANGE 1
19 42H-14714-10 GASKET, MUFFLER 1
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Adobe PageMaker 6.5C/Win
Fig. 8

20 5HK-E4872-00 PIPE 2 1
21 90450-13809 HOSE CLAMP ASSY 1

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22 90480-15520 GROMMET 1
23 5HK-E4876-00 PIPE 6 1
24 90201-06557 WASHER, PLATE 1
25 3C8-E4883-00 HOSE, BEND 3 1
26 90468-08812 CLIP 2
27 3C8-E4803-00 AIR INDUCTION SYSTEM ASSY 1
28 95807-06012 BOLT, FLANGE 2
29 4C7-E4884-00 HOSE, BEND 4 1
30 90467-16829 CLIP 2
31 3C8-E3542-00 HOSE, VACUUM SENSING 1 1
32 90467-08092 CLIP 2
33 90464-23811 CLAMP 1
34 5ML-E4806-00 AIR FILTER 1
35 90387-068F8 COLLAR 1
36 95707-06500 NUT, FLANGE 1
37 4C7-E4885-00 HOSE, BEND 5 1
38 90467-16829 CLIP 1
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Adobe PageMaker 6.5C/Win
Fig. 8

39 91317-06050 BOLT 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig. 9

1 3C8-WE511-00 CRANKCASE 1 1
2 4X6-F2216-00 .BUSH, REAR SHOCK ABSORBER 1

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3 5SK-W1512-00 CRANKCASE 2 1
4 5HK-E5138-00 .NOZZLE 1 1
5 5CA-E5371-00 BREATHER 1
6 5HK-E5373-00 PIPE, BREATHER 1
7 90467-12052 CLIP 1
8 91810-14807 PIN, DOWEL 2
9 95027-06070 BOLT, FLANGE 8
10 93102-22843 OIL SEAL 1
11 3UH-E3416-00 PIPE, OIL 1 1
12 95817-08016 BOLT, FLANGE 1
13 90430-08119 GASKET 1
14 4Y4-E5363-00 PLUG, OIL 1
15 93210-14805 O-RING 1
16 5HK-E5421-01 COVER, CRANKCASE 2 1
17 5HK-E5461-10 GASKET, CRANKCASE COVER 2 1
18 91810-14807 PIN, DOWEL 2
19 95027-06030 BOLT, FLANGE 7
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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig. 9

20 3C8-E5411-00 COVER, CRANKCASE 1 1


21 3C8-E5451-10 GASKET, CRANKCASE COVER 1 1

Y
22 91810-14807 PIN, DOWEL 2
23 95027-06035 BOLT, FLANGE 12
24 5HK-E5191-00 PLATE 1
25 5HK-E5455-00 GASKET 1 1
26 98907-06010 SCREW, BIND 3
27 5HK-E5417-00 COVER, CAP 1
28 90430-06014 GASKET 3
29 93101-19172 OIL SEAL 1
30 93102-19477 OIL SEAL 1
31 93211-07801 O-RING 1
32 93210-07590 O-RING 1
33 99530-08012 PIN, DOWEL 1
34 95027-06020 BOLT, FLANGE 3
35 5HK-E5363-00 PLUG, OIL 1
36 93210-268H1 O-RING 1
37 3C8-E5404-00 GUIDE, ELEMENT 1
38 98907-06016 SCREW, BIND 1
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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig. 9

39 5HK-E5472-00 SEAL, AIR DUCT 1


40 3C8-E5407-00 ELEMENT 1 1

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41 98907-06020 SCREW, BIND 3
42 4C7-XE543-00 COVER, CRANKCASE 3 1
43 4DM-E5481-00 BOLT 1 2
44 90340-12802 PLUG, STRAIGHT SCREW 1
45 90201-12172 WASHER, PLATE 1
46 5FA-E5460-01 STOPPER LEVER ASSY 1
47 90380-14819 BUSH, SOLID 1
48 90508-16853 SPRING, TORSION 1
49 5FA-E546C-00 HOLDER 1
50 90170-10186 NUT 1
51 3C8-E5419-00 COVER, SHIFTER 1 1
52 98507-06010 SCREW, PAN HEAD 2

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.10

1 5HK-E5650-00 IDLE GEAR ASSY 1


2 93315-110Y6 .BEARING 1

Y
3 5CA-E5521-00 SHAFT 1 1
4 90201-108A3 WASHER, PLATE 2
5 3UH-E5532-00 PLATE, IDLE GEAR 1
6 98507-06012 SCREW, PAN HEAD 2
7 5HK-E5524-00 WHEEL, STARTER 1
8 93306-003Y4 BEARING 1
9 93450-35015 CIRCLIP 1
10 5HK-E5570-00 STARTER CLUTCH ASSY 1
11 90387-168X6 COLLAR 1
12 3C8-E5601-00 KICK SHAFT ASSY 1
13 90508-32768 SPRING, TORSION 1
14 90380-15817 BUSH, SOLID 1
15 90201-155G5 WASHER, PLATE 1
16 99009-15400 CIRCLIP 1
17 5HK-E5620-01 KICK CRANK ASSY 1
18 91317-06025 BOLT 1
19 5HK-E5630-00 KICK PINION ASSY 1
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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.10

20 4VP-E5673-00 CLIP 1
21 4VP-E5659-00 SHAFT 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.11

1 4VP-E6111-01 GEAR, PRIMARY DRIVE 1


2 93306-203YE BEARING 1

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3 93102-17467 OIL SEAL 1
4 93306-200Y1 BEARING 1
5 5FA-E6611-00 CLUTCH HOUSING COMP. 1
6 90179-10609 NUT 1
7 5HK-E7620-00 PRIMARY SLIDING SHEAVE COMP. 1
8 93101-21801 OIL SEAL 2
9 5HK-W1763-00 WEIGHT 1
10 5HK-E7632-00 .WEIGHT 6
11 4VP-E7623-00 CAM 1
12 4CW-E7653-00 SLIDER 3
13 90387-16800 COLLAR 1
14 5WC-E7641-10 V-BELT 1
15 4VP-E7611-00 SHEAVE, PRIMARY FIXED 1
16 90209-14800 WASHER 1
17 14T-15657-00 CLUTCH, ONEWAY 1
18 90208-12050 WASHER, CONICAL SPRING 1
19 95307-12700 NUT 1
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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.11

20 5HK-E6620-00 CLUTCH CARRIER ASSY 1


21 4CW-E6626-00 .SPRING, CLUTCH WEIGHT 1 3

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22 5HK-E7660-00 SECONDARY FIXED SHEAVE COMP. 1
23 5HK-E7670-00 SECONDARY SLIDING SHEAVE 1
24 93104-33800 OIL SEAL 2
25 93210-368G9 O-RING 2
26 4DM-E7664-00 PIN, GUIDE 2
27 90501-43800 SPRING, COMPRESSION 1
28 4DM-E7684-00 SEAT, SECONDARY SPRING 1
29 90179-28415 NUT 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.12

1 5HK-E7410-01 MAIN AXLE COMP. 1


2 93311-315Y2 BEARING 1

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3 93306-200Y1 BEARING 1
4 90201-15810 WASHER, PLATE 1
5 5HK-E7421-01 AXLE, DRIVE 1
6 5HK-E7211-01 GEAR, 1ST WHEEL 1
7 90208-21800 WASHER, CONICAL SPRING 1
8 93410-20823 CIRCLIP 1
9 93306-204Y4 BEARING 1
10 93102-26852 OIL SEAL 1
11 93306-203YE BEARING 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.13

1 4C7-F1110-00-33 FRAME COMP. 1 YB


2 5HK-F1420-20 ENGINE BRACKET COMP. 2 1

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3 4CW-F1481-00 BOLT, ENGINE MOUNTING 1 2
4 90185-10801 NUT, SELF-LOCKING 2
5 5HK-F1410-00 ENGINE BRACKET COMP. 1
6 90105-10836 BOLT, FLANGE 1
7 90185-10801 NUT, SELF-LOCKING 1
8 5HK-F1459-00 SPACER 1
9 93210-15822 O-RING 4
10 90201-17485 WASHER, PLATE 4
11 99009-17400 CIRCLIP 4
12 95807-10030 BOLT, FLANGE 4
13 4C7-F118W-00 STOPPER 2
14 4C7-F1415-00 BRACKET, FRONT UPPER 1 1
15 95807-06010 BOLT, FLANGE 2
16 90464-20803 CLAMP 1
17 3C8-F114V-00 BRACKET 11 1
18 95807-06010 BOLT, FLANGE 2
19 4CW-F8100-00 TOOL KIT 1
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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.13

20 90464-20803 CLAMP 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.14

1 4C7-F1511-00-P0 FENDER FRONT 1


4C7-F1511-00-P6 FENDER FRONT 1

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4C7-F1511-00-P7 FENDER FRONT 1
2 90183-95807 NUT, SPRING 2
3 90119-06821 BOLT, WITH WASHER 3
4 90480-12497 GROMMET 3
5 90387-068J5 COLLAR 3
6 4C7-F1556-00-P0 FENDER, FRONT 2 1
4C7-F1556-00-P6 FENDER, FRONT 2 1
4C7-F1556-00-P7 FENDER, FRONT 2 1
7 90119-06079 BOLT, WITH WASHER 2
8 97707-50012 SCREW, TRUSS HEAD TAPPING 4
9 4C7-F1552-00 FENDER, INNER 1
10 90119-06079 BOLT, WITH WASHER 1
11 90109-063F1 BOLT 1
12 90183-05807 NUT, SPRING 1
13 90159-05028 SCREW, WITH WASHER 2
14 5HK-F1611-00 FENDER, REAR 1
15 90159-06033 SCREW, WITH WASHER 1
50

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.14

16 90387-063F7 COLLAR 1
17 90480-12053 GROMMET 2

Y
18 4C7-F1512-00 BRACKET, FENDER 1
19 90119-06079 BOLT, WITH WASHER 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.15

1 4C7-F1711-00 COVER, SIDE 1 1


2 97707-50016 SCREW, TRUSS HEAD TAPPING 4

Y
3 4C7-XF172-00-P0 COVER, SIDE 2 1
4C7-XF172-00-P6 COVER, SIDE 2 1
4C7-XF172-00-P7 COVER, SIDE 2 1
4 4C7-F173B-00 .EMBLEM 3D 1
5 90183-05807 NUT, SPRING 1
6 4C7-XF173-00-P0 COVER, SIDE 3 1
4C7-XF173-00-P6 COVER, SIDE 3 1
4C7-XF173-00-P7 COVER, SIDE 3 1
7 4C7-F174B-00 .EMBLEM 3D 1
8 90183-05807 NUT, SPRING 1
9 4C7-F1741-00 COVER, SIDE 4 1
10 97707-50016 SCREW, TRUSS HEAD TAPPING 4
11 90183-05807 NUT, SPRING 2
12 90109-063F1 BOLT 2
13 97707-50016 SCREW, TRUSS HEAD TAPPING 2
14 4C7-XF17K-00 BRKT., 1 1
15 97707-50016 SCREW, TRUSS HEAD TAPPING 2
54

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.15

16 5CP-H2176-00 DAMPER 1
17 4C7-H2129-00 COVER, BATTERY 1

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18 90269-06806 RIVET 2

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Adobe PageMaker 6.5C/Win
Y
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5HK1414-0160

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Adobe PageMaker 6.5C/Win
Fig.16

1 4C7-F2210-00 SHOCK ABSORBER ASSY, 1


2 90105-08121 BOLT, FLANGE 1

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3 90101-10875 BOLT 1
4 95707-10500 NUT, FLANGE 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.17

1 4C7-F3100-00-33 FRONT FORK ASSY 1 YB


2 4C7-F3102-00-33 .FRONT FORK ASSY (L.H) 1

Y
3 4C7-F3126-00-33 ..TUBE, OUTER (LEFT) 1
4 5SU-F3145-00 ..OIL SEAL 1
5 3NW-F3156-00 ..CLIP, OIL SEAL 1
6 5HK-F3110-00 ..INNER TUBE COMP.1 1
7 4C7-F3170-00 ..CYLINDER COMP., FRONT FORK 1
8 4C7-F3141-00 ..SPRING, FRONT FORK 1
9 3GF-F3181-00 ..BOLT, HEXAGON SOCKET HEAD 1
10 3GF-F3158-00 ..GASKET 1
11 5FJ-F3356-00 ..BOLT 2 1
12 3GF-F3147-00 ..O-RING 1
13 4JL-F3191-00 ..BOOT 1
14 5FJ-F3192-00 ..BAND 1
15 4C7-F3103-00-33 .FRONT FORK ASSY (R.H) 1
16 4C7-F3136-00-33 ..TUBE, OUTER (RIGHT) 1
17 5SU-F3145-00 ..OIL SEAL 1
18 3NW-F3156-00 ..CLIP, OIL SEAL 1
19 5HK-F3110-00 ..INNER TUBE COMP.1 1
60

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.17

20 4C7-F3170-00 ..CYLINDER COMP., FRONT FORK 1


21 4C7-F3141-00 ..SPRING, FRONT FORK 1

Y
22 3GF-F3181-00 ..BOLT, HEXAGON SOCKET HEAD 1
23 3GF-F3158-00 ..GASKET 1
24 5FJ-F3356-00 ..BOLT 2 1
25 3GF-F3147-00 ..O-RING 1
26 4JL-F3191-00 ..BOOT 1
27 5FJ-F3192-00 ..BAND 1
28 4C7-F3340-00 .UNDER BRACKET COMP. 1
29 3GF-F3346-00 .BOLT 1 2
30 22F-23414-01 .RACE, BALL 4 1
31 4C7-F3317-00 HOLDER, CABLE 1
32 4C7-F5875-00 HOLDER, BRAKE HOSE 1 1
33 5HK-F5876-00 HOLDER, BRAKE HOSE 2 1
34 4C7-F331E-01 GUIDE, CABLE 1
35 9580L-06010 BOLT, FLANGE 2
36 9580L-06012 BOLT, FLANGE 1
37 22F-23411-01 RACE, BALL 1 1
38 22F-23412-01 RACE, BALL 2 2
62

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.17

39 93503-16003 BALL 2
40 22F-2341E-00 RETAINER, BALL BEARING 1

Y
41 90179-25615 NUT 3
42 90202-26142 WASHER, PLATE 1
43 4VP-F3418-00 WASHER, SPECIAL 1
44 4TE-F3416-00 COVER, BALL RACE 2 1
45 3C8-WF341-00 CROWN, HANDLE 1

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Adobe PageMaker 6.5C/Win
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Adobe PageMaker 6.5C/Win
Fig.18

1 3C8-F4110-00-33 FUEL TANK COMP. 1 YB


2 3C8-F4181-00 DAMPER, LOCATING 1 1

Y
3 90119-06875 BOLT, WITH WASHER 4
4 3C8-F4311-00 PIPE, FUEL 1 1
5 90467-09006 CLIP 2
6 5CA-F4560-00 FILTER ASSY 1
7 1P3-F4568-00 BAND, FILTER 1
8 3C8-F4312-00 PIPE 2 1
9 90467-09006 CLIP 2
10 3C8-F4316-00 PIPE 6 1
11 90450-60001 HOSE CLAMP ASSY 2
12 3C8-F4317-00 PIPE 7 1
13 90468-08812 CLIP 1
14 90467-20810 CLIP 1
15 3C8-F4280-00 TANK, FUEL 1
16 90119-06864 BOLT, WITH WASHER 3
17 90387-07598 COLLAR 3
18 90480-18290 GROMMET 2
19 90480-01326 GROMMET 1
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34 41
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Adobe PageMaker 6.5C/Win
Fig.18

20 4C7-F4610-00 CAP ASSY 1


21 90155-04800 SCREW, FLAT FILLISTER 3

Y
22 1P3-F467E-00 CAP 1
23 4C7-F4313-00 PIPE 3 1
24 90467-09006 CLIP 2
25 5ML-F4180-00 ROLL OVER VALVE ASSY 1
26 90461-15801 CLAMP 1
27 97707-50016 SCREW, TRUSS HEAD TAPPING 1
28 4C7-F4314-00 PIPE 4 1
29 90467-09006 CLIP 2
30 3UH-F4376-00 PIPE, JOINT 1 1
31 4C7-F4318-00 PIPE, OVERFLOW 1
32 90467-12052 CLIP 1
33 90467-10041 CLIP 1
34 5HK-F4170-00 CANISTER ASSY 1
35 95707-06500 NUT, FLANGE 1
36 4C7-F4322-00 PIPE 11 1
37 90467-08075 CLIP 1
38 90467-08003 CLIP 1
68

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16 47
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24 5 9
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52 31 25
27
26 8
7
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30
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34 41
28 38

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4C71414-E180

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Adobe PageMaker 6.5C/Win
Fig.18

39 90464-20803 CLAMP 1
40 4C7-F4315-00 PIPE 5 2

Y
41 90467-11106 CLIP 1
42 90467-10041 CLIP 1
43 5TY-E3910-02 FUEL PUMP ASSY 1
44 95807-06010 BOLT, FLANGE 2
45 3C8-E4294-00 HOSE 1
46 90467-09006 CLIP 1
47 90467-11106 CLIP 1
48 4C7-E3929-00 PIPE, IMPULSE 1
49 90467-10008 CLIP 2
50 4C7-F4323-10 PIPE 12 1
51 90467-10041 CLIP 1
52 3C8-F4494-00 WIRE, PULL 1
53 97607-05214 SCREW,WITH WASHER 1

70

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4C71414-E190

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Adobe PageMaker 6.5C/Win
Fig.19

1 4C7-F4730-00 DOUBLE SEAT ASSY 1


2 4C7-F475M-00 .SEAL 1

Y
3 4C7-F4726-00 HINGE, SEAT 1
4 95707-06500 NUT, FLANGE 2
5 5JS-F4727-00 PIN, SEAT FITTING 1
6 4C7-F473R-00 BOX 1 1
7 4C7-F1398-00 HANGER, HELMET 1
8 90109-063F1 BOLT 4
9 3KW-F139X-00 DAMPER 1
10 5HK-F4780-00 SEAT LOCK ASSY 1
11 95807-06010 BOLT, FLANGE 2
12 4C7-F478E-00 CABLE, SEAT LOCK 1
13 90110-06847 BOLT, HEXAGON SOCKET HEAD 1
14 4C7-F474A-00 ASSIST, GRIP 1
15 90105-08883 BOLT, FLANGE 3
16 5HK-F4742-00 GROMMET 1

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3XG4414-4200

73

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Adobe PageMaker 6.5C/Win
Fig.20

1 3XG-F5180-00-33 WHEEL COMP. 1 YB


2 90387-102X1 COLLAR 1

Y
3 20A-F5115-00 FLANGE, SPACER 1 1
4 93102-17838 OIL SEAL 1
5 93306-300Y4 BEARING 2
6 94109-10804 TIRE 1
7 93900-00814 VALVE, RIM 1
8 90185-10801 NUT, SELF-LOCKING 1
9 3XG-F5181-00 AXLE, WHEEL 1
10 90387-104U5 COLLAR 1
11 4UE-F5190-20 GEAR UNIT ASSY 1

74

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5SU1010-B210

75

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Adobe PageMaker 6.5C/Win
Fig.21

1 5SU-F582T-00 DISC, BRAKE (LEFT) 1


2 90110-10811 BOLT, HEXAGON SOCKET HEAD 3

Y
3 9570L-10500 NUT, FLANGE 3
4 5SU-F580T-20 CALIPER ASSY (LEFT) 1
5 5SU-W0057-00 .PISTON ASSY, CALIPER 1
6 5SU-W0047-00 ..CALIPER SEAL KIT 1
7 5SU-W0048-00 .BLEED SCREW KIT 1
8 5SU-W0045-10 .BRAKE PAD KIT 1
9 5SU-F5917-00 .BOOT, CALIPER 1
10 5SU-F5937-00 .BOOT 2 1
11 5SU-F5913-00 .RETAINER 1
12 5SU-F5919-00 .SUPPORT, PAD 1
13 5SU-F5924-00 .PIN, PAD 1
14 5SU-F5925-00 .CLIP 1
15 95827-08020 BOLT, FLANGE 2

76

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5HK1414-0220

77

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Adobe PageMaker 6.5C/Win
Fig.22

1 5HK-F5390-00-33 REAR WHEEL COMP. 1 YB


2 5HK-F5336-00 RING 2 1

Y
3 94109-10804 TIRE 1
4 93900-00814 VALVE, RIM 1
5 3C8-F5326-00 PIN, PIVOT 1
6 95707-10500 NUT, FLANGE 1
7 93210-07890 O-RING 1
8 5FH-X2533-00 BRAKE SHOE SET 1
9 90506-15822 .SPRING, TENSION 2
10 4CW-F5351-00 CAMSHAFT 1
11 93210-09859 O-RING 2
12 4CW-F5355-00 LEVER, CAMSHAFT 1
13 4CW-F533A-00 PLATE, INDICATOR 1
14 90101-06278 BOLT 1
15 90201-14740 WASHER, PLATE 1
16 90185-14124 NUT, SELF-LOCKING 1
17 90201-203E7 WASHER, PLATE 1

78

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Adobe PageMaker 6.5C/Win
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4C71414-E230

79

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Adobe PageMaker 6.5C/Win
Fig.23

1 4C7-XF611-00 HANDLE COMP. 1


2 4C7-F1541-00 .DAMPER 1 1

Y
3 4C7-F6113-00 .DAMPER 1
4 90105-10036 BOLT, FLANGE 1
5 90185-10801 NUT, SELF-LOCKING 1
6 5JS-F6241-10 GRIP 1
7 4C7-F6240-00 GRIP ASSY 1
8 3C8-F6311-00 CABLE, THROTTLE 1 1
9 98507-05010 SCREW, PAN HEAD 1
10 4C7-F6351-00 CABLE, BRAKE 1
11 90501-16869 SPRING, COMPRESSION 1
12 4CW-F637G-00 HOLDER, WIRE 1
13 98507-06012 SCREW, PAN HEAD 1
14 90179-06843 NUT 1
15 90249-12008 PIN 1
16 90464-12812 CLAMP 1
17 90464-15840 CLAMP 1

80

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3XG4414-4240

81

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Adobe PageMaker 6.5C/Win
Fig.24

1 5FJ-F5870-10 MASTER CYLINDER SUB ASSY 1


2 5FA-W0041-00 .CYLINDER KIT, MASTER 1

Y
3 3GF-F5854-00 .DIAPHRAGM, RESERVOIR 1
4 5FA-F5852-20 .CAP, RESERVOIR 1
5 98707-04012 .SCREW, FLAT HEAD 2
6 5FJ-F5867-00 BRACKET, MASTER CYLINDER 1
7 91380-06025 BOLT 2
8 4C7-F5872-00 HOSE, BRAKE 1 1
9 90401-10805 BOLT, UNION 2
10 90201-10118 WASHER, PLATE 4

82

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8 11
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4C71414-E250

83

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Adobe PageMaker 6.5C/Win
Fig.25

1 5HK-XF711-10 STAND, MAIN 1


2 5ML-F7114-00 .STOPPER, MAIN STAND 1

Y
3 90202-15804 WASHER, PLATE 2
4 90387-108C8 COLLAR 2
5 95827-10035 BOLT, FLANGE 2
6 90506-32834 SPRING, TENSION 1
7 4C7-F7481-00 BOARD, FOOTREST 1
8 90109-063F1 BOLT 2
9 90119-06874 BOLT, WITH WASHER 2
10 4DH-F6199-01 PLUG, BLIND 2
11 5HK-F7475-00 CAP 1 4
12 90183-05807 NUT, SPRING 4
13 97707-50016 SCREW, TRUSS HEAD TAPPING 4
14 3C8-F7311-00 STAND, SIDE 1
15 95604-08200 NUT, U FLANGE 1
16 90109-08820 BOLT 1
17 90506-20839 SPRING, TENSION 1
18 4C7-F7431-00 FOOTREST, REAR 1 1
19 4C7-F7441-00 FOOTREST, REAR 2 1
84

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10
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8 11
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8
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13 7

12
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4C71414-E250

85

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Adobe PageMaker 6.5C/Win
Fig.25

20 91317-06040 BOLT 2

Y
86

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Adobe PageMaker 6.5C/Win
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4C71414-E261

87

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Adobe PageMaker 6.5C/Win
Fig.26

1 4C7-F8300-00 LEG SHIELD ASSY 1


2 97707-50016 SCREW, TRUSS HEAD TAPPING 4

Y
3 90169-05001 TAPPING SCREW 2
4 5FM-F8349-00 CAP 1
5 5NV-F8257-00 HOOK 1 1
6 90159-06822 SCREW, WITH WASHER 1
7 4C7-F8336-00 PLATE 1
8 4C7-F8311-00-P0 LEG SHIELD 1 1
4C7-F8311-00-P6 LEG SHIELD 1 1
4C7-F8311-00-P7 LEG SHIELD 1 1
9 90183-05807 NUT, SPRING 2
10 90159-06812 SCREW, WITH WASHER 1
11 97707-50016 SCREW, TRUSS HEAD TAPPING 2
12 4C7-F8365-00 COVER 1
13 97707-50012 SCREW, TRUSS HEAD TAPPING 2
14 5FH-F1569-00 GRAPHIC 1 1
15 3C8-F1557-00 DUCT, AIR 1
16 5HK-F1823-00 CLAMP, HOSE 1
17 5HK-F1161-01 HOLDER, CABLE 1
88

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3
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5
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8 4
13 11

14 10
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16

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17

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9
2 19

20
2 2

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4C71414-E261

89

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Adobe PageMaker 6.5C/Win
Fig.26

18 97507-05510 BOLT, WITH WASHER 1


19 3C8-F1521-00 FLAP, FRONT FENDER 1

Y
20 90464-07800 CLAMP 1

90

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5

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2

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4C71414-E270

91

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Adobe PageMaker 6.5C/Win
Fig.27

1 4C7-F6143-00 COVER, HANDLEBAR UPPER 1 1


2 4C7-F6145-00-P0 COVER, HANDLEBAR UPPER 2 1

Y
4C7-F6145-00-P6 COVER, HANDLEBAR UPPER 2 1
4C7-F6145-00-P7 COVER, HANDLEBAR UPPER 2 1
3 90159-05831 SCREW, WITH WASHER 2
4 5FH-F6280-00 REAR VIEW MIRROR ASSY (L) 1
5 5FH-F6290-00 REAR VIEW MIRROR ASSY (R) 1

92

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Adobe PageMaker 6.5C/Win
FW
D
Y
2
4

6
1

5HK1414-0280

93

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Adobe PageMaker 6.5C/Win
Fig.28

1 5SK-H1450-00 ROTOR ASSY 1


2 5SK-H1410-01 STATOR ASSY 1

Y
3 97607-06230 SCREW,WITH WASHER 3
4 98507-06014 SCREW, PAN HEAD 2
5 90201-12800 WASHER, PLATE 1
6 90170-12181 NUT 1

94

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Adobe PageMaker 6.5C/Win
Y
5

6
4

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5HK1414-0290

95

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Adobe PageMaker 6.5C/Win
Fig.29

1 5HK-H1800-00 STARTING MOTOR ASSY 1


2 4DM-H1801-00 .BRUSH SET 1

Y
3 93210-44678 .O-RING 1
4 93210-23614 .O-RING 1
5 5HK-H1828-00 .BOLT 2 2
6 5HK-H183G-00 .CORD COMP. 1
7 90202-26166 WASHER, PLATE 1
8 91317-06020 BOLT 2

96

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Adobe PageMaker 6.5C/Win
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6
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4C71414-E300

97

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Adobe PageMaker 6.5C/Win
Fig.30

1 4C7-H3310-00 FRONT FLASHER LIGHT ASSY 1 1


2 4C7-H3312-00 .LENS, FLASHER 1

Y
3 3XG-H3331-00 .BULB, FLASHER (12V-10W) 1
4 4C7-H3333-00 .SCREW, LENS FITTING 1
5 97707-50016 SCREW, TRUSS HEAD TAPPING 3
6 4C7-H3320-00 FRONT FLASHER LIGHT ASSY 2 1
7 4C7-H3322-00 .LENS, FLASHER 2 1
8 3XG-H3331-00 .BULB, FLASHER (12V-10W) 1
9 4C7-H3333-00 .SCREW, LENS FITTING 1
10 97707-50016 SCREW, TRUSS HEAD TAPPING 3
11 4C7-H3330-00 REAR FLASHER LIGHT ASSY 1 1
12 3XG-H3331-00 .BULB, FLASHER (12V-10W) 1
13 97707-50016 SCREW, TRUSS HEAD TAPPING 3
14 4C7-H3340-00 REAR FLASHER LIGHT ASSY 2 1
15 3XG-H3331-00 .BULB, FLASHER (12V-10W) 1
16 97707-50016 SCREW, TRUSS HEAD TAPPING 3

98

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Adobe PageMaker 6.5C/Win
2

FW
6

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6

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3
3 4
4
5

5
7

4C71414-E310

99

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Adobe PageMaker 6.5C/Win
Fig.31

1 4C7-H3510-00 SPEEDOMETER ASSY 1


2 4C7-H353K-00 .GLASS PLATE 1

Y
3 5JS-H3517-00 .BULB (12V-1.7W) 2
4 4CW-H3517-00 .BULB (14V-3W) 2
5 97707-50016 SCREW, TRUSS HEAD TAPPING 4
6 90109-063F1 BOLT 2
7 4C7-H3550-00 SPEEDOMETER CABLE ASSY 1

100

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Adobe PageMaker 6.5C/Win
Y
5

3
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4C71414-E320

101

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Adobe PageMaker 6.5C/Win
Fig.32

1 4C7-H4310-00 HEADLIGHT UNIT ASSY 1


2 4C7-H430A-00 .HEADLIGHT UNIT ASSY 1

Y
3 4C7-H4345-00 .DAMPER, HEADLIGHT 2
4 5SK-H4347-00 .BULB 1
5 4C7-H4314-00 .BULB, HEADLIGHT 1
6 90149-05203 SCREW 1

102

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Adobe PageMaker 6.5C/Win
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3
2

4
4

8
7

4C71414-E330

103

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Adobe PageMaker 6.5C/Win
Fig.33

1 4C7-H4700-00 TAILLIGHT ASSY 1


2 4C7-H472C-00 .LENS, CP. 1

Y
3 4TE-H4714-20 .BULB 1
4 4C7-H4724-00 .SCREW, LENS FITTING 2
5 4C7-F1629-00 GUARD, MUD 1
6 90109-06043 BOLT 2
7 95707-06500 NUT, FLANGE 1
8 90387-068S1 COLLAR 1
9 5ST-H5130-00 REAR REFLECTOR ASSY 1

104

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Adobe PageMaker 6.5C/Win
7

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5SK1414-2340

105

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Adobe PageMaker 6.5C/Win
Fig.34

1 5JS-H2910-10 LEVER HOLDER ASSY (LEFT) 1


2 5FH-H3912-00 .LEVER 1 1

Y
3 5ST-H3980-00 .FRONT STOP SWITCH ASSY 1
4 5SK-H3975-10 SWITCH, HANDLE 2 1
5 4C7-H3980-00 FRONT STOP SWITCH ASSY 1
6 3C9-H3922-00 LEVER 2 1
7 90109-06577 BOLT 1
8 95607-06100 NUT, U 1
9 90501-10312 SPRING, COMPRESSION 1

106

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Adobe PageMaker 6.5C/Win
18

13 19
17
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27 21

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29 25
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4C71414-E350

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Adobe PageMaker 6.5C/Win
Fig.35

1 5WC-H5540-00 C.D.I. UNIT ASSY 1


2 5HK-H5546-00 BAND 1

Y
3 4TE-H1960-00 RECTIFIER & REGULATOR ASSY 1
4 95807-06012 BOLT, FLANGE 1
5 5WC-H1940-00 STARTER RELAY ASSY 1
6 3C8-H2310-00 IGNITION COIL ASSY 1
7 98507-05020 SCREW, PAN HEAD 1
8 4TE-H2370-00 PLUG CAP ASSY 1
9 4CW-H2372-00 SEAL, PLUG CAP 1
10 5HK-H2100-10 BATTERY ASSY 1
11 3C8-WH202-00 MAIN SWITCH STEERING LOCK 1
12 3C8-F831B-00 .CASE, UNIT 1 1
13 98707-04012 .SCREW, FLAT HEAD 3
14 3C8-F637E-00 CABLE, CONTROL 1 1
15 98507-06014 SCREW, PAN HEAD 2
16 90110-05800 BOLT, HEXAGON SOCKET HEAD 1
17 5SU-F836X-00 KNOB 1 1
18 4C7-H2590-00 WIRE HARNESS ASSY 1
19 5ML-H2151-20 .FUSE (7.5A) 1
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18

13 19
17
12

Y
20
15

10
11
5

16
14

6
3 4
7
26

8
9
27 21

30
23
31 22

29 25
24
1

D
FW 28
2
4C71414-E350

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Fig.35

20 5SU-H252U-00 COVER 1
21 90464-12812 CLAMP 3

Y
22 90464-20809 CLAMP 1
23 90464-23811 CLAMP 1
24 90465-13275 CLAMP 1
25 90464-26800 CLAMP 1
26 1P4-H3371-00 HORN 1
27 95027-06010 BOLT, FLANGE 1
28 3C8-XH575-00 SENDER UNIT ASSY 1
29 53X-H5753-00 .GASKET, SENDER UNIT 1
30 90119-05071 BOLT, WITH WASHER 4
31 5CP-H3350-00 FLASHER RELAY ASSY 1

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