DIMENSIONS OF ANSI STANDARD FLANGES (ANSI B16.5 and B16.

47-Series 'B')

Size 150# 300#

bolt.no bolt.dia Bolt Lg. bolt.no bolt.dia Bolt Lg.
0.5 4 0.5 2.5 4 0.5 2.75
0.75 4 0.5 2.5 4 0.625 3
1 4 0.5 2.75 4 0.625 3.25
1.25 4 0.5 2.75 4 0.625 3.25
1.5 4 0.5 3 4 0.75 3.75
2 4 0.625 3.25 8 0.75 3.5
2.5 4 0.625 3.5 8 0.75 4
3 4 0.625 3.75 8 0.75 4.25
3.5 8 0.625 3.75 8 0.75 4.5
4 8 0.625 3.75 8 0.75 4.5
5 8 0.75 4 8 0.75 4.75
6 8 0.75 4 12 0.75 5
8 8 0.75 4.25 12 0.875 5.5
10 12 0.875 4.75 16 1 6.25
12 12 0.875 4.75 16 1.125 6.75
14 12 1 5.25 20 1.125 7
16 16 1 5.5 20 1.25 7.5
18 16 1.125 6 24 1.25 7.75
20 20 1.125 6.25 24 1.25 8.25
22 20 1.25 6.5 24 1.5 8.75
24 20 1.25 7 32 1.25 10.44
26 36 0.75 5.3 32 1.25 10.44
28 40 0.75 5.56 36 1.25 10.44
30 44 0.75 5.58 36 1.375 11.07
32 48 0.75 5.68 32 1.5 12.06
34 40 0.875 6.19 36 1.5 12.06
36 44 0.875 6.67 32 1.625 12.37
38 40 1 7.04 36 1.625 13.01
40 44 1 7.18 40 1.625 13.37
42 48 1 7.42 36 1.75 13.88
44 52 1 7.56 40 1.75 14.5
46 40 1.125 7.93 36 1.875 14.87
48 44 1.125 8.17 40 1.875 14.87
50 48 1.125 8.43 44 1.875 15.63
52 52 1.125 8.55 48 1.875 15.99
54 56 1.125 8.67 48 1.875 15.51
56 60 1.125 8.81 36 2.25 17.62
58 48 1.25 9.18 40 2.25 17.62
60 52 1.25 9.3 40 2.25 17.38
 WEIGHT DATA FOR ANSI STANDARD FLANGES

SIZE TYPE 1 - WN TYPE 2 - LWNRF TYPE 3 - SORF TYPE 4 - BLIND

inch 150 300 150 300 150 300 150 300
0.5 0.91 0.9 - - 0.9 1.3 0.91 0.91
0.75 0.91 1.3 - - 0.9 1.3 0.91 1.36
1 0.91 1.8 3.4 4.3 0.9 1.3 0.91 1.81
1.25 1.36 2.7 4.5 5.6 1.4 1.8 1.36 2.72
1.5 1.81 3.6 5.3 7 1.4 2.7 1.36 3.17
2 2.72 4 8 8.6 2.3 3.2 1.81 3.62
2.5 3.63 5.4 9.9 11.9 3.2 4.5 3.18 5.44
3 4.54 8.7 11.6 15.9 3.6 6 4.08 7.25
4 6.8 11.2 21.6 28.4 5.9 10 7.7 12.23
5 8.62 14.4 25.7 38.2 6.8 13 9.1 15.85
6 10.9 18.9 34.7 48.3 8.6 18 11.8 22.65
8 17.7 30.1 46.8 67.1 13.5 26 20.4 36.69
10 23.6 40.9 65.2 95.6 20 36 31.8 57.53
12 38.3 62 94.1 125 29 50 50 83.35
14 46.3 84 96.3 148.8 39 74 59 106.9
16 57.6 111 112.5 184.3 42 100 77 139.1
18 63.5 137 123.8 212.6 54 130 95 176.7
20 77.1 170 142.9 251.8 70 146 124 222.8
22 102 195 - - 72 197 149 270
24 118 245 192.6 357.6 95 220 187 341.6
26 81 191 - - 114 259 152 391
28 77 209 - - 130 327 187 441
30 84 254 - - 143 368 210 537
32 97 311 - - - - 245 673
34 115 334 - - 191 488 299 742
36 131 374 - - 218 545 352 833
38 152 419 - - - - 409 977
40 167 453 - - - - 461 1102
42 183 503 - - - - 530 1247
44 196 556 - - - - 592 1431
46 230 653 - - - - 673 1618
48 250 673 - - - - 760 1730
50 270 742 - - - - 858 1984
52 287 791 - - - - 939 2183
54 312 823 - - - - 1033 2257
56 332 1099 - - - - 1129 2836
58 393 1174 - - - - 1266 3034
60 417 1194 - - - - 1371 3149
Column offset for Flanges DIMENSIONS OF WELDED AND SEAMLESS STEEL PI
Nom. OD
150 0 Pipe Size inches 10 20 30 S 40
300 1 0.125 0.405 0.068 0.068
0.25 0.54 0.088 0.088
0.375 0.675 0.091 0.091
0.5 0.84 0.109 0.109
0.75 1.05 0.113 0.113
1 1.315 0.133 0.133
1.25 1.66 0.14 0.14
1.5 1.9 0.145 0.145
2 2.375 0.154 0.154
2.5 2.875 0.203 0.203
3 3.5 0.216 0.216
3.5 4 0.226 0.226
4 4.5 0.237 0.237
5 5.563 0.258 0.258
6 6.625 0.28 0.28
8 8.625 0.25 0.277 0.322 0.322
10 10.75 0.25 0.307 0.365 0.365
12 12.75 0.25 0.33 0.375 0.406
14 14 0.25 0.312 0.375 0.375 0.438
16 16 0.25 0.312 0.375 0.375 0.5
18 18 0.25 0.312 0.438 0.375 0.562
20 20 0.25 0.375 0.5 0.375 0.594
22 22 0.25 0.375 0.5 0.375
24 24 0.25 0.375 0.562 0.375 0.688
26 26 0.312 0.5 0.375
28 28 0.312 0.5 0.625 0.375
30 30 0.312 0.5 0.625 0.375
32 32 0.312 0.5 0.625 0.375
34 34 0.312 0.5 0.625 0.375
36 36 0.312 0.5 0.625 0.375
38 38 0.375
40 40 0.375
42 42 0.375
44 44 0.375
46 46 0.375
48 48 0.375

NOTES :
1. The decimal thicknesses listed for the respective pipe sizes represent
ANSI/ASME B36.10M. For tolerances on wall thicknesses, see appr
2. Dimensions shown above are in inches.
SEAMLESS STEEL PIPE (ANSI/ASME B36.10M)

60 XS 80 100 120 140 160 XXS

0.095 0.095
0.119 0.119
0.126 0.126
0.147 0.147 0.188 0.294
0.154 0.154 0.219 0.308
0.179 0.179 0.25 0.358
0.191 0.191 0.25 0.382
0.2 0.2 0.281 0.4
0.218 0.218 0.344 0.436
0.276 0.276 0.375 0.552
0.3 0.3 0.438 0.6
0.318 0.318 0.636
0.337 0.337 0.438 0.531 0.674
0.375 0.375 0.5 0.625 0.75
0.432 0.432 0.562 0.719 0.864
0.406 0.5 0.5 0.594 0.719 0.812 0.906 0.875
0.5 0.5 0.594 0.719 0.844 1 1.125 1
0.562 0.5 0.688 0.844 1 1.125 1.312 1
0.594 0.5 0.75 0.938 1.094 1.25 1.406
0.656 0.5 0.844 1.031 1.219 1.438 1.594
0.75 0.5 0.938 1.156 1.375 1.562 1.781
0.812 0.5 1.031 1.281 1.5 1.75 1.969
0.875 0.5 1.125 1.375 1.625 1.875 2.125
0.969 0.5 1.219 1.531 1.812 2.062 2.344
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ective pipe sizes represent their nominal dimensions as given in
wall thicknesses, see appropriate material specifications.
 ASTHA TECHNICAL SERVICES PURCHASER: RELIANCE ETP
KOLKATA LOCATION : RENUKOOT
ITEM : CAUSTIC SOLUTION
TANK No. : TK-002
Pos Item Qty Material Tank Dia.
mm
1 SHELL :
1st Course 1 IS2062 , Gr.A 2400
2nd Course 1 IS2062 , Gr.A 2400
3rd Course 1 IS2062 , Gr.A 2400
4th Course 1 IS2062 , Gr.A 2400
5th Course 1 IS2062 , Gr.A 2400

2 BOTTOM PLATES : Dia

a Sketch plates 1 IS2062 , Gr.A -31
Plt. No= 10 Width= 53
b Annular Plate 1 A 36 width
Plt. No= 18 1269

3 ROOF : Dia
a Cone roof 1 IS2062 , Gr.A 2451
Plt. No= 16 Width= 356
b Central ring 1 IS2062 , Gr.A 1000
c Top plate for central ring 1 IS2062 , Gr.A 1040
d Top curb angle 1 A 36 L 200X200X19

4 ROOF RAFTERS :
a Primary rafters 8 A 36 IPE 330
b Secondary rafters 8 A 36 L150x150x12
c Purlins 8 A 36 L150x150x16
d Support cleats for roof struc. 1 A 36
5 External Stiffeners 1 A 36 L150X150X12
6 Top Hand Railing
a Hand rail post 6 A 36 L75x75x7 thk
b Top & mid hand railing 2 A 53-B dia 88.9x5.49 thk
c Toe plate 1 A 36 150wide x 6thk
d External cleats 1 Lot A 36
7 Top Platforms & Stairways YES
a Hand rail post 12 A 36 (Galv.) L75x75x7 thk
b Hand Rail 2 A 53-B(Galv.) 2-in N.B-Sch.40
c mid Railing 2 A 53-B(Galv.) FB 50 x 6 thk
d Toe plate 2 A 36 (Galv.) 100wide x 6thk
e Stairway Landings 0 A 36 (Galv.) 2
f Stringers 2 A 36 (Galv.) UPN 200
g Supp. from tank for stringer 4 A 36 (Galv.) UPN 200
h External cleats 1 Lot A 36 (Galv.)
i Gratings for stairways 20 A 36 (Galv.) 6
j angle for gratings 20 A 36 (Galv.) L50x50x5thk

Platforms 1LOT A 36 (Galv.) 8

8 MANHOLE-32A/B,33 24" OD
a Bolting Flange 3 A285GR.C 715
b Cover Flange 3 A285GR.C 715
c R.F. Pad 3 A285GR.C 1372
d Nozzle plate 3 A285GR.C 610
e Bolts/Nuts 3/4"x 131Long 84 SA193-B7/194-2H
f Gasket 3 FLEXIBLE GRAPHITE SHT 655
g Manway davits 3 c.s.
9 MANHOLE-34 30" OD
a Bolting Flange 1 A285GR.C 865
b Cover Flange 1 A285GR.C 865
c R.F. Pad 1 A285GR.C 1543
d Nozzle plate 1 A285GR.C 762
e Bolts/Nuts 3/4"x 143Long 32 SA193-B7/194-2H
f Gasket 1 FLEXIBLE GRAPHITE SHT 806
g Manway davits 1 c.s.
10 NOZZLE FLANGES : Size
a 27,29,40,41,44 5 A 105 2
b 1,13,14,26, 4 A 105 6
c 20 1 A 105 8

11 Nozzle Pipe /Plate OD

a 29,40,41 3 SA 106 GR.B 60.3
b 1,13,14,26, 4 SA 106 GR.B 168.3
c 20 1 SA106 GR.B 219.1
d 27 1 SA106 GR.B 60.30
e 44 1 SA106 GR.B 60.30
f Draw off sump 1 A 285-C 610.00
12 Nozzle RF Pads: OD

a 1,13,14,26, 4 A 285-C 286

b 20 1 A 285-C 372
c Draw off sump ring 1 A 285-C 864
d Draw off sump bottom plate 1 A 285-C 610
e Internal pipe support 1 A 285-C

13 Hydrotest Material 1 lot A 36

14 Name Plate 2 SS 304 285

Name Plate Bracket 2 SA 516-70 300

15 Earthing Lugs 1 C. S.(Galv.) 50

16 ELBOWS FOR NOZL.-N26 1 A234 WPB 6" -180 L.R.Return
17 ELBOWS FOR NOZL.-N27 1 A234 WPB 2" -90 L.R.Elbow
18 Painting
a External Painting : Epoxy coating acc. to co. spec.
Area = 77 m^2
Bottom pla 10 m^2

c Internal Painting : Epoxy coating acc. to co. spec.

Area = 41 m ²
19 Dust filter (Wire mesh)
20 Cathodic Protection not required
21 Level Gauge
22 Pressure Vacuum connection
23 Flanged Gauge Hatch NPS 8 , with a non-sparking , self-closing cover shall be provided for Tank

GRAND TOTAL
24 REMARKS :
1. Code of construction : API 650, IX Edition, 1993
2. Quantity Required : 1 No.
3. PWHT : No 3a. Spot radiography
4. Impact test :Not reqd
5. Hydrotest : Yes
6. Foundation and other Civil works are not considered in MTO.
7. For pipe support cleats COM to quote unit rate.

FILE NAME: TK-MASTER

 BID No: ATS-TANK-002

C SOLUTION COMP : JP Biswas

Date: 28-Feb-19
Ht. Thk. Net Wt. Gr.Wt. Remarks
mm mm Kgs. Kgs.

1000 6 356 392

1000 6 356 392
400 6 142 157
0 6 0 0
0 6 0 0 tank heigh

Thick
8 0 0
Length= 3 thick= 8
Length Thick 674 742
470 8

Thick
8 302 333
Height= 1276 thick= 8
10 59 62
Length= 10 67 73
7578 439 461

Length 1225 481 505

620 145 152
876 252 265
66 72
Length 7578 221 232
 Length 1500 66 69
Length 8206 185 195
Length 8206 58 61
23 25

length 1200 105 110

length 6067 66 69 stair lengt 6067
length 6067 29 30
length 6067 57 60
m² each 0 0
length 6067 307 322
length 1200 121 128
34 36
m² total 195 234
length 2450 178 187

sq.m. 1200 1290

ID Thk/Length
610 30 77 107
0 25 236 292
613 8 223 372
598 350 95 104
37 37
630 3
120 120
ID Thk/Length
762 38 39 53
0 29 134 160
760 8 89 148
746 350 39 43
15 15
780 3
40 40
Rating Type RATING
150 SORF 12 12 7.85E-06 0
150 SORF 34 34 7.85E-06 0
150 SORF 14 14 7.85E-06 0
7.85E-06 1
7.85E-06 1
7.85E-06 1
7.85E-06 1
7.85E-06 1
7.85E-06 1
1
THK Length
5.54 300 7 7
11 300 51 54
8.18 300 13 13
5.54 8500 64 67
5.54 14000 105 110
8 305 36 38
ID THK.
0 0
168.3 10 13 26
219.10 6 3 7
508.00 8 24 47
8 18 23
250 275

200 220

405 3 6 7
425 6 12 13

75 6 1.8 2
7.11 Thk. 22 22
5.54 Thk 2 2
 Readymade

Readymade
Readymade
all be provided for Tank Readymade

Kgs. 8217 9153

8. Instrumentation, Valves not considered in MTO.

9. External surface preparation : Per HINDALCO spec.
EXT : PRIMER : 1 Coat of Inorganic zinc + Epoxy Tie - 100 DFT
FINISH : 1 Coat of High build Recoatable Polyurethane - 150 DFT
INT : PRIMER : 1 Coat of Inorganic zinc + Epoxy Tie - 100 DFT
FINISH : 1 Coat of High build Recoatable Polyurethane - 150 DFT
10. Material of construction Highlight in the offer.
 2400

slant leng 1225

st.wt 734

weight 221
st.wt 332
TYPE
3
3
3
Surface area:-
bottom pla 5
tankshell 18
Roof Cone 5 5

St.attach. 39

total 66 Sq m
1.0 TOP CURB ANGLE :
As per API-650.cl.3.1.5.9,the min. size of curb angles are
Tank dia <35ft : 2x2x3/16 in *35-60ft : 2x2x1/4 in
Tank dia> 60ft : 3x3x3/8 in
Provided size of the curb angle L 50X50X5 Thk

TOP WIND GIRDER :

As per API-650.CL-3.9.6.1, the min. section modulus reqd
Z=.0001*D^2*H2 = 0.05 cub.in 0.808326 cub.cm
Provided profile size = L 50X50X5 mm
&Its sec. modulus = 0.189 cub.in 3.1 cub.cm

2.0 CHECK FOR THE INTERMIDIATE WIND GIRDER

As per API - 650, CL.3.9.7, the maximum height in feet of the unstiffened shell is calculated as

H1 = 6(100 t) x Sqrt [(100 t / D)^3]

Where: D = Tank diameter in feets

t = Thick. of top shell (exclud. C.A.)= -0.059
H1 = The maximum unstiffened shell Height. inch

Which gives H1 = Err:502 feets

Now, the actual height of the unstiffened shell as per API- 650, CL.3.9.7.2, is the sum of the
transformed height of the shell courses. The transformed height of the shell course is given by:

Wtr = W x Sqrt [ (T.top/T.act) ^ 5]

Where : W = width of the shell course in inches.

T.top = Thickness of top course in inch.(excluding C.A.)
T.act = Thick. of corr. shell courses in inch.(excl. C.A.)
Transformed height of the shell courses are tabulated as below:

Course W T.act Wtr

No. (inch) (inch) (inch)
1 59.1 0.177 59.06
2 36.4 0.177 36.42
3 0.0 -0.059 Err:502
 4 0.0 0.000 0.00
5 0.0 0.000 0.00
6
7
8
Total : Err:502

Actual height of the unstiffened shell = Err:502 inches = Err:502 feet

Allowable unstiffened shell height = Err:502 feet Err:502
Err:502

1.0 Calculation for Intermediate Wind Girder

a)
Location of 1st int. wind girder 12 feet from top wind grider of tank
Required Section Modulus, Z =0.0001*D^2*H1 cu.in (as per 3.9.7.6)
where, Z = reqd. min section modulus, cu.in
D = nominal tank dia, in feet
H1= vertical height, from int. wind grider to top curb angle, ft

Z= 0.07 cu. in
1st wind girder size = None
and its section modulus = 0 cu.in
weight = 0 kgs
Check for maximum unstiffened height :-

H1 = 6(100 t) x Sqrt [(100 t / D)^3]

Where: D = Tank diameter in feets

t = Thick. of top shell (exclud. C.A.)= -0.059
H1 = The maximum unstiffened shell Height inch

Which gives H1 = Err:502 feets

Now, the actual height of the unstiffened shell as per API- 650, CL.3.9.7.2, is the sum of the
transformed height of the shell courses. The transformed height of the shell course is given by:

Wtr = W x Sqrt [ (T.top/T.act) ^ 5]

Where : W = width of the shell course in inches.

T.top = Thickness of top course in inch.(excluding C.A.)
T.act = Thick. of corr. shell courses in inch.(excl. C.A.)
 Transformed height of the shell courses are tabulated as below:

Course W T.act Wtr

No. (inch) (inch) (inch)
1 59.1 0.177 Err:502
2 36.4 0.177 Err:502
3 0.0 -0.059 0.00
4 0.0 0.000 0.00
5 0.0 0.000 0.00
6
7
8
Total : Err:502

Actual height of the unstiffened shell = Err:502 inches = Err:502 feet

Allowable unstiffened shell height = Err:502 feet Err:502
Err:502

b)
Location of 2nd int. wind girde 0.000 feet from 1st int. grider
Required Section Modulus, Z =0.0001*D^2*H1 cu.in (as per 3.9.7.6)
where, Z = reqd. min section modulus, cu.in
D = nominal tank dia, in feet
H1= vertical height, from int. wind grider to top curb angle, ft

Z= 0.0000 cu. in
2nd wind girder size = C10 X 20
and its section modulus = 15.8 cu.in

Check for maximum unstiffened height :-

H1 = 6(100 t) x Sqrt [(100 t / D)^3]

Where: D = Tank diameter in feets

t = Thick. of top shell (exclud. C.A.)= -0.059
H1 = The maximum unstiffened shell Height inch

Which gives H1 = Err:502 feets

Now, the actual height of the unstiffened shell as per API- 650, CL.3.9.7.2, is the sum of the
transformed height of the shell courses. The transformed height of the shell course is given by:

Wtr = W x Sqrt [ (T.top/T.act) ^ 5]

Where : W = width of the shell course in inches.

T.top = Thickness of top course in inch.(excluding C.A.)
T.act = Thick. of corr. shell courses in inch.(excl. C.A.)
Transformed height of the shell courses are tabulated as below:

Course W T.act Wtr

No. (inch) (inch) (inch)
1 59.1 0.177 Err:502
2 36.4 0.177 Err:502
3 0.0 -0.059 0.00
4 0.0 0.000 0.00
5 0.0 0.000 0.00
6
7
8
Total : Err:502

Actual height of the unstiffened shell = Err:502 inches = Err:502 feet

Allowable unstiffened shell height = Err:502 feet Err:502
Err:502
is calculated as

e sum of the
se is given by:
e sum of the
se is given by:
e sum of the
se is given by:
 Appendix - F of API 650 : Design of Tanks for Small Internal Pressure

F.1.2 Uplift of the tank due to internal pressure = PxA

P = internal pressure in psi-g

A = Cross sec.area of tank, in2
Uplift = 3051.00317 lbs

1.0 As per F.4.1 API 650, Maximum Design Pressure and Test Procedure

Int.Design Pressure, P = (((30800) x A x (Tan o))/D2 )+(8 x th)

P= Internal Design Pressure in inch of water

A= Area Resisting the compressive force, as illustrated
in Fig:F=1, 1.36 in²
o= Angle between roof and a Horizontal plane at roof
to shell junction, in degrees =
D= Tank Diameter in Feet =
th= Nominal roof thickness, in inches

P= 115.14 inch of water

Internal design Pressure, P = 3.00 kpa 12.044

2.0 The max. Design Pr., limited by uplift at the base of the shell, shall not
exceed the value calculated from the following Equation (API 650 - F4.2)

P, max = (((0.245*W)/D2)+(8 x th))

P, Max = Max design pressure, in inches of water

W= Total of the shell and framing (not roof plates)
 supported by the shell and roof, in lbs
2578.76933 lbs

P, max = 12.685 inch of water

3.0 Failure Pressure, as per F.6 of API 650

Failure Pressure =

Pf = 1.6*Pmax-4.8*th

Pf = Calculated failure pressure, in inch of water

Pmax = internal pressure, in inch of water
th = nominal roof thickness, inch

Calculated failure pressure,

Pf = 18.78 inch of water

Safe Pmax = 0.8 x Pf 15.027 inch of water

 of tank, in2

inch of water
sive force, as illustrated

Horizontal plane at roof

9.462 tank dia. = 7.874 ft
7.88384252
0.31496063 in

inch of water

hes of water
ng (not roof plates)
 <<SAFE>>

in inch of water

<<OK>>
1) This appendix is applicable to storage of
non-refrigerant Liquid
2) Appendix - F is meant for Tanks with small internal
Pressure
3) For this, additional requirements of this appendix to be met
ALLOWABLE STRESS AS PER API 650 FOR COMMON PLATE MATERIALS

Minimum Yield Strength Minimum Tensile Strength Product Design Stress Sd Hydrostatic Test Stress St
Plate Specification
Mpa psi Mpa psi Mpa psi Mpa psi
SA 285 GR. C 205 30000 380 55000 137 20000 154 22500

SA 516 GR. 55 205 30000 380 55000 137 2000 154 22500

SA 516 GR.60 220 32000 415 60000 147 21300 165 24000

SA 516 GR.65 240 35000 450 65000 160 23300 180 26300

SA 36 250 36000 400 58000 160 23200 171 24900

SA 516 GR.70 260 38000 485 70000 173 25300 195 28500

IS-2062 Gr. A 250 36258.5 410 59463.94 164 23785.576 175.7142857 25484.5457

410614046.xls Page 37 of 89 ALLOWABLE STRESS

 166.6667 164 187.5 175.7143

410614046.xls Page 38 of 89 ALLOWABLE STRESS

 IS ANGLES

LIST OF DIMENSIONS AND PROPERTIES

Y

X X
DEPTH OF UDL WIDTH THICKNESS THICKNESS MOMENTS OF INERTIA RADII OF GYRATION
Y SECTION OF FLANGE OF FLANGE OF WEB
ISA :- MM W, KG/M Wf , MM Tf , MM Tw , MM Ixx, CM4 Iyy, CM4 Rxx, CM Ryy, CM
20 x 20 x 3 20 0.9 20 3 3 0.4 0.4 0.58 0.58
20 x 20 x 4 20 1.1 20 4 4 0.5 0.5 0.58 0.58
25 x 25 x 3 25 1.1 25 3 3 0.8 0.8 0.73 0.73
25 x 25 x 4 25 1.4 25 4 4 1 1 0.73 0.73
25 x 25 x 5 25 1.8 25 5 5 1.2 1.2 0.72 0.72
30 x 30 x 3 30 1.4 30 3 3 1.4 1.4 0.89 0.89
30 x 30 x 4 30 1.8 30 4 4 1.8 1.8 0.89 0.89
30 x 30 x 5 30 2.2 30 5 5 2.1 2.1 0.88 0.88
35 x 35 x 3 35 1.6 35 3 3 2.3 2.3 1.05 1.05
35 x 35 x 4 35 2.1 35 4 4 2.9 2.9 1.05 1.05
35 x 35 x 5 35 2.6 35 5 5 3.5 3.5 1.04 1.04
35 x 35 x 6 35 3 35 6 6 4.1 4.1 1.03 1.03
40 x 40 x 3 40 1.8 40 3 3 3.4 3.4 1.21 1.21
40 x 40 x 4 40 2.4 40 4 4 4.5 4.5 1.21 1.21
40 x 40 x 5 40 3 40 5 5 5.4 5.4 1.2 1.2
40 x 40 x 6 40 3.5 40 6 6 6.3 6.3 1.19 1.19
45 x 45 x 3 45 2.1 45 3 3 5 5 1.38 1.38
45 x 45 x 4 45 2.7 45 4 4 6.5 6.5 1.37 1.37
45 x 45 x 5 45 3.4 45 5 5 7.9 7.9 1.36 1.36
45 x 45 x 6 45 4 45 6 6 9.2 9.2 1.35 1.35
Y

X X
DEPTH OF UDL WIDTH THICKNESS THICKNESS MOMENTS OF INERTIA RADII OF GYRATION
Y SECTION OF FLANGE OF FLANGE OF WEB
ISA :- MM W, KG/M Wf , MM Tf , MM Tw , MM Ixx, CM4 Iyy, CM4 Rxx, CM Ryy, CM
50 x 50 x 3 50 2.3 50 3 3 6.9 6.9 1.53 1.53
50 x 50 x 4 50 3 50 4 4 9.1 9.1 1.53 1.53
50 x 50 x 5 50 3.8 50 5 5 11 11 1.52 1.52
50 x 50 x 6 50 4.5 50 6 6 12.9 12.9 1.51 1.51
55 x 55 x 5 55 4.1 55 5 5 14.7 14.7 1.67 1.67
55 x 55 x 6 55 4.9 55 6 6 17.3 17.3 1.66 1.66
55 x 55 x 8 55 6.4 55 8 8 22 22 1.64 1.64
55 x 55 x 10 55 7.9 55 10 10 26.3 26.3 1.62 1.62
60 x 60 x 5 60 4.5 60 5 5 19.2 19.2 1.82 1.82
 60 x 60 x 6 60 5.4 60 6 6 22.6 22.6 1.82 1.82
60 x 60 x 8 60 7 60 8 8 29 29 1.8 1.8
60 x 60 x 10 60 8.6 60 10 10 34.8 34.8 1.78 1.78
65 x 65 x 5 65 4.9 65 5 5 24.7 24.7 1.99 1.99
65 x 65 x 6 65 5.8 65 6 6 29.1 29.1 1.98 1.98
65 x 65 x 8 65 7.7 65 8 8 37.4 37.4 1.96 1.96
65 x 65 x 10 65 9.4 65 10 10 45 45 1.94 1.94
70 x 70 x 5 70 5.3 70 5 5 31.1 31.1 2.15 2.15
70 x 70 x 6 70 6.3 70 6 6 36.8 36.8 2.14 2.14
70 x 70 x 8 70 8.3 70 8 8 47.4 47.4 2.12 2.12
70 x 70 x 10 70 10.2 70 10 10 57.2 57.2 2.1 2.1
Y

X X
DEPTH OF UDL WIDTH THICKNESS THICKNESS MOMENTS OF INERTIA RADII OF GYRATION
Y SECTION OF FLANGE OF FLANGE OF WEB
ISA :- MM W, KG/M Wf , MM Tf , MM Tw , MM Ixx, CM4 Iyy, CM4 Rxx, CM Ryy, CM
75 x 75 x 5 75 5.7 75 5 5 38.7 38.7 2.31 2.31
75 x 75 x 6 75 6.8 75 6 6 45.7 45.7 2.3 2.3
75 x 75 x 8 75 8.9 75 8 8 59 59 2.28 2.28
75 x 75 x 10 75 11 75 10 10 71.4 71.4 2.26 2.26
80 x 80 x 6 80 7.3 80 6 6 56 56 2.46 2.46
80 x 80 x 8 80 9.6 80 8 8 72.5 72.5 2.44 2.44
80 x 80 x 10 80 11.8 80 10 10 87.7 87.7 2.41 2.41
80 x 80 x 12 80 14 80 12 12 101.9 101.9 2.39 2.39
90 x 90 x 6 90 8.2 90 6 6 80.1 80.1 2.77 2.77
90 x 90 x 8 90 10.8 90 8 8 104.2 104.2 2.75 2.75
90 x 90 x 10 90 13.4 90 10 10 126.7 126.7 2.73 2.73
90 x 90 x 12 90 15.8 90 12 12 147.9 147.9 2.71 2.71
100 x 100 x 6 100 9.2 100 6 6 111.3 111.3 3.09 3.09
100 x 100 x 8 100 12.1 100 8 8 145.1 145.1 3.07 3.07
100 x 100 x 10 100 14.9 100 10 10 177 177 3.05 3.05
100 x 100 x 12 100 17.7 100 12 12 207 207 3.03 3.03
110 x 110 x 8 100 13.4 100 8 8 195 195 3.38 3.38
110 x 110 x 10 100 16.5 100 10 10 238.4 238.4 3.36 3.36
110 x 110 x 12 100 19.6 100 12 12 279.6 279.6 3.34 3.34
110 x 110 x 15 100 24.2 100 15 15 337.4 337.4 3.31 3.31
MODULI OF SECTION SECTIONAL CENTRE OF
AREA GRAVITY
3 3 2 Cxx=Cyy,CM
Zxx,CM Zyy,CM CM
0.3 0.3 1.12 0.59
0.4 0.4 1.45 0.63
0.4 0.4 1.41 0.71
0.6 0.6 1.84 0.75
0.7 0.7 2.25 0.79
0.6 0.6 1.73 0.83
0.8 0.8 2.26 0.87
1 1 2.77 0.92
0.9 0.9 2.03 0.95
1.2 1.2 2.66 1
1.4 1.4 3.27 1.04
1.7 1.7 3.86 1.08
1.2 1.2 2.34 1.08
1.6 1.6 3.07 1.12
1.9 1.9 3.78 1.16
2.3 2.3 4.47 1.2
1.5 1.5 3.64 1.2
2 2 3.47 1.25
2.5 2.5 4.28 1.29
2.9 2.9 5.07 1.33

MODULI OF SECTION SECTIONAL CENTRE OF

AREA GRAVITY
3 3 2 Cxx=Cyy,CM
Zxx,CM Zyy,CM CM
1.9 1.9 2.95 1.32
2.5 2.5 3.88 1.37
3.1 3.1 4.79 1.41
3.6 3.6 5.68 1.45
3.7 3.7 5.27 1.53
4.4 4.4 6.26 1.57
5.7 5.7 8.18 1.65
7 7 10.02 1.72
4.4 4.4 5.75 1.65
 5.2 5.2 6.84 1.69
6.8 6.8 8.96 1.77
8.4 8.4 11 1.85
5.2 5.2 6.25 1.77
6.2 6.2 7.44 1.81
8.1 8.1 9.76 1.89
9.9 9.9 12 1.97
6.1 6.1 6.77 1.89
7.3 7.3 8.06 1.94
9.5 9.5 10.58 2.02
11.7 11.7 13.02 2.1

MODULI OF SECTION SECTIONAL CENTRE OF

AREA GRAVITY
3 3 2 Cxx=Cyy,CM
Zxx,CM Zyy,CM CM
7.1 7.1 7.27 2.02
8.4 8.4 8.66 2.06
11 11 11.38 2.14
13.5 13.5 14.02 2.22
9.6 9.6 9.29 2.18
12.6 12.6 12.21 2.27
15.5 15.5 15.05 2.34
18.3 18.3 17.81 2.42
12.2 12.2 10.47 2.42
16 16 13.79 2.51
19.8 19.8 17.03 2.59
23.3 23.3 20.19 2.66
15.2 15.2 11.67 2.67
20 20 15.39 2.76
24.7 24.7 19.03 2.84
29.2 29.2 22.59 2.92
24.4 24.4 17.02 3
30.1 30.1 21.06 3.08
35.7 35.7 25.02 3.16
43.7 43.7 30.81 3.27
BID No: ATS-TANK-002
CLIENT: RELIANCE ETP

1 Design Code
2 Design Pressure
3 Operating Pressure
4 Operating Temperature
5 Tank Diameter
6 Tank Height
7 Tank Type
8 Product Handled
9 Sp. Gravity of Product
10 Shell Material
11 Allowable Design Stress
12 Allowable Hydrostatic Stress
13 Mean Design Metal Temp
14 Tank Capacity (Nominal)
15 Tank Capacity (Net Working)
16 Tank Filling Rate
17 Tank Emptying Rate
18 Corrosion Allowance
19 Wind Speed
20 Seismic Zone
21 Tank Number

1.0 SHELL THICKNESS (As per API - 650, CL.3.6.3)

The required thickness of shell plate shall be greaterer of Td or Tt
Where :
Td = [2.6 D (H - 1) G]/Sd + CA and

Tt = [2.6 D (H - 1)] / St

Where: Td = Design Shell Thickness in inches.

Tt = Hydrostatic Test Shell Thickness in inch
D = Tank Diameter in feets =
G = Specific Gravity of Fluid =
H = Design Height for the shell course unde
 Sd = Allowable Design Stress in PSI =
St = Allow. Hydrostatic stress in PSI =
C.A.= Corrosion allowance =
Tp = Thickness Provided
Tmin. = Minimum thickness as per API 650
Thickness required for the shell courses are tabulated below:-

Course Course Sd
No. Width (psi)
1 1500 21000
2 925 21000
3 0 21000
4 0 21000
5 0 21000
6
7
8
2425

2.0 TOP CURB ANGLE :

As per API-650.cl.3.1.5.9,the min. size of curb angles are
Tank dia <35ft : 2x2x3/16 in *35-60ft :
Tank dia> 60ft : 3x3x3/8 in
Provided size of the curb angle is = L 50X50X5
Sectional Area of Curbe Angle is = 4.79

TOP WIND GIRDER :

As per API-650.CL-3.9.6.1, the min. section modulus reqd
Z=.0001*D^2*H2 = 0.05
Provided profile size = L 50X50X5
&Its sec. modulus = 0.1892

3.0 CHECK FOR THE INTERMIDIATE WIND GIRDER

As per API - 650, CL.3.9.7, the maximum height in feet of the unstiffened shell is calculated as

H1 = 6(100000 t) x Sqrt [( t / D)^3]

Where: D = Tank diameter in feet

t = Thick. of top shell (exclud. C.A.)=
 H1 = The maximum unstiffened shell Heigh

Which gives H1 = 358.7609 feets

Now, the actual height of the unstiffened shell as per API- 650, CL.3.9.7.2, is the sum of the
transformed height of the shell courses. The transformed height of the shell course is given by:

Wtr = W x Sqrt [ (T.top/T.act) ^ 5]

Where : W = width of the shell course in inches.

T.top = Thickness of top course in inch.(excl
T.act = Thickness of corrosponding shell cou
Transformed height of the shell courses are tabulated as below:

Course W T.act
No. (inch) (inch)
1 59.1 0.177
2 36.4 0.177
3 0.0 0.000
4 0.0 0.000
5 0.0 0.000
6
7
8
Total :

Actual height of the unstiffened shell =

Allowable unstiffened shell height =
INTERMEDIATE WIND GIRDER NOT REQD

4.0 BOTTOM PLATE:

As per API - 650, Cl.3.4, the min. thk reqd for the bottom plt is
corrosion allowance.
Hence bot. plt. thk=6.0mm+ 1.50 = 7.50
Provided plate thick. = 8 mm

Check for thickness of Bottom plate resting on Grillage Members as per API 650 Cl. I 7.3

b = maximum allowable spacing between adjacent grillage members

 26.772 inch
p=uniform loading on tank bottom due to tank filled with liquid+ bottom plate weight+internal pressure
4.3269901648 psi
Fy=specified yield strength of bottom plate material
36258 psi

CA= Corrosion allowance in bottom plate 0.0591 inch

Minimum thickness of Bottom Plate

tg=SQRT( b2 x p / ( 1.5 x Fy )) +CA 0.2978475719 inch

Check for Maximum deflection at Mid-Span of Bottom Plate as per API 650 Cl. I 7.3.3

Es = Modulus of Elasticity of Bottom Plate Material

= 29587482 psi
Maximum Calculated Deflection at Mid-span of Bottom Plate
d =( 0.0284 x p x b4 ) / ( Es x (tg - CA )3 ) = 0.1273087056

Allowable deflection = (tg - CA)/2 = 0.1279527559

5.0 ROOF PLATE :

As per API - 650,Cl.3.10.2, the min.thk reqd.for supp roof is
Corrosion allowance.
Hence, roof plt thk=5mm+ 1.50 = 6.50
Provided thickness = 8 mm

6.0 CHECK FOR WIND STABILITY:

As per API - 650, CL. 3.11.1, the wind pressure on the projected area of cylindrical surface is
assumed to be 18 pounds per square feet for wind speed of 100 MPH.
For given wind speed of 112.5 MPH, this value is modified as below:

P = 18 x (V/100)^2 = 22.78125 Lbs/Sq. ft

Tank Projected area A = D x H,

A= 62.646 Sq. feet
Now, Overturning moment due to wind pressure M = Wind pressure x Area x H/2
Overturning Moment M = 5677
 Now, as per API - 650, CL. 3.11, The overturning moment should be less than or equal to
2/3[WD/2], Mathematically
M<= (2/3)x(W.D./2) Where :

Shell weight (corroded) = 648

Total roof weight = 613
Uplift due to Internal Pressure = 1384
Therefore 'W' = -124
-273
and Resist.Moment 2/3[WD/2] = -715
Since, the resisting moment is more/less than the overturning moment,
are required.

Moment for which the Anchor Bolts need to be designed

Overturning Moment-Resisting Moment = 5677
(Overturning Moment only if restricting moment is negative)

As per Cl. 3.11.3 of API 650,

Design tension load per anchor, tB = 4 x M / ( d x N ) -W / N if W is positive , otherwise 4 x M / ( d x N )

d = diameter of the anchor circle= 8.8910761155 ft

N = No. of bolts= 4

tB = 638.5254112861 lbs

7.0 CHECK FOR COMPRESSION AREA AT THE ROOF-TO-SHELL JUNCTION

Upward force due to internal tank pessure 3049.60789518

Weight of Roof Plate 624.725640204

As per API - 650, CL F.5.1, the minium required area at the roof-to-shell junction is given as:

A=D2(P-8 x th)/(30800 x tan o )

 Minimum Required Area A = 0.1266 Sq. inch

Now, the participating compression area at the roof-to-shell junction can be found as per figure
F-2 of API - 650.
The total participating area A = Wh x Th + Area of Curb Angle + Wc x Tc
Where : Th = Thickness of roof plate =
Tc = Thickness of shell plate=
Rc = Tank inside radius =
R2 = Length of normal to the tank roof, mea

= Rc x sin o
Wh = Maximum participating width of roof
0.47

Wc = Maximum participating width of the sh

2.004
L = Curb angle height
Area of Curb Angle =
Available/Particip.area A= 1.36 Sq. in.
Since, the available area is greater than the minimum required area,
thick. of curb angle and thick. of shell are safe due to compression of the roof on the shell
roof on shell

8.0 SEISMIC DESIGN : (As per Appendix-E)

8.1 Overturning Moment

As per Clause E.3.1 of API 650,

Overturning moment due to seismic forces applied at tank bottom is
M = ZI[C1*Ws*Xs+C1*Wr*Ht+C1*W1*X1+C2*W2*X2]
Where ,
M = Moment in lb-ft at tank bottom
Z = Seismic zone coefficient (Table E-1 of API-650).
I = Importance factor
C1,C2 = Lateral Earth quake force co-efficients
Ws = Total weight of tank shell in lbs.
Xs = Height of shell C.G. form tank bottom in feet
 Wr = Total weight of tank roof in lbs.
Ht = Total shell height in ft.
W1 = Effective mass of tank contents that moves in
unison with tank shell
X1 = Height of centroid of lateral seismic force applied
to W1 from tank bottom in feet
W2 = Effective mass of tank contents that moves in the
first sloshing mode, in lbs

We have
Z= 0.067
I= 1
Ws = 1903.3 lbs
Wr = 675.48 lbs
Xs = 3.98 ft
Ht = 7.96 ft
Wt = 26675.66 lbs (Total Weight of Tank contents)
D/H = 0.9897

From Fig. E-2 for D/H = 0.9897 , We have

W1/Wt = 0.802 W1 = 21400
W2/Wt = 0.253 W2 = 6746

From Fig. E-3 for D/H = 0.9897 , We have

X1/H = 0.409 X1 = 3.25
X2/H = 0.737 X2 = 5.86

From Fig. E-4 for D/H = 0.9897 , We have

k= 0.585

Natural period of the first sloshing mode is given by

T = k*sqrt(D) = 1.64
C1 = 0.6 (API 650 Cl. E.3.3.1)
C2 = 0.6853 (API 650 CL. E.3.3.2)
S= 1.5 (Site amplification factor from Table E-3)
C1*Ws*Xs = 4542.76 lbs.ft
C1*Wr*Ht = 3224.48 lbs.ft
C1*W1*X1 = 41746 lbs.ft
C2*W2*X2 = 27110.29 lbs.ft
 Moment at the base of the tank due to seismic effect, as per API 650 Clause E.3.1,
M = Z x I x ( C1 x Ws x Xs + C1 x Wr x Ht + C1 x W1 x X1 + C2 x W2 x X2 )

M= 5133.7 lbs.ft

8.2 Resistance to Overturning Moment

As per Clause E.4.1 of API 650,

For unanchord tanks the portion of contents that resist the

overturning due to seismic is given by the formula :
WL = 7.9*Tb*Sqrt(Fby*G*H)
Where WL = Weight of contents in lbs/ft of shell circumference.
that may be used to resist the shell overturning moment.
Tb = Effective thickness of Bottom Plate under shell in inches.
= Actual corroded Bottom Plate thickness , actual coorded
first shell course thickness or 0.25 inch, whichever is least.(Cl.E.4.2, API 650)

Fby = Minimum yield strength of bottom plate under shell in psi

G = Specific gravity of stored product
We have
Tb = 0.177 inch
Fby = 36258 psi and hence
G= 1.1
H= 7.956 ft
WL = 788.41 lbs/ft

However, Wlmax. = 1.25 x G x H x D 86.137623 lbs/ft

Hence Wlguiding = 86.14 lbs/ft

8.3 Check for Maximum Compressive Stress at Bottom of Shell

For unanchored tanks the maximum longitudinal compressive force

at the bottom of the shell is determined considering
the value M/[D^2(Wt+WL)]
where
Wt = Weight of tank shell+Weight of roof w/ structures in
Lbs/ft of Shell Circumference
=Total Weight of Tank+Roof+Structures/(Circumferential Length of Shell)
 = 27.068 lbs/ft
2 0.7314
Q= M/[D (Wt+WL)] =

b=maximum longitudinal force at bottom of shell , lbf/ft.

If Q<0.785, b=Q1
If 0.785<q<1.5, b=Q2 x (Wt+WL)-WL
If 1.5<Q<1.57, b=Q3 x (Wt+WL) -WL

b= 132.48 lbs/ft
Longitudinal compressive stress on shell = b/12t,
where,
t = bottom shell course thk excluding Corr. Allow.
Thick.of btm. shell (t) = 0.1772 inch
Longitudinal shell comp.= 62.3 psi
Maximum allowable stress= 10775.004 psi
Allowable stress is greater than the induced stress and hence safe

8.4 Calculation of Anchorage Resistance to Overturning

As per Clause E6.1 of API 650,

Minimum anchorage resistance for seismic loading = 1.273 x M / D2 - Wt

= 78.340

Total anchorage upliftment load to be withstood by the anchor bolts

= 1937.886

No. of anchor bolts provided = 4

Tension load per anchor bolt from seismic loading= 484.471565687

9.0 WIDTH OF ANNULAR PLATE :

As per API-650 Cl. E.4.2, the width of annular plate under shell
shall not be less than 0.0274*WL/GH
 0.0274*WL/GH = 2.28 Ft
= 27.36 inches
Provided minimum width of annular plate is
Provided annular bottom plt thk is =

10.0 DESIGN OF ROOF STRUCTURES

Loads on the roof

a) Dead load
Weight of roof plates =
Weight of roof structures =
Total Dead load =
Total roof area =
Load / Sq. Meter =

b) Minimum roof live load =

Total roof load =

Approx. =

As per API - 650 CL.3.10.4.4 the maximum spacing between the rafters at roof periphery
shall not be greater than 2xPi =
Therefore the minimum required number of rafters

Tank Diameter at inner ring holding secondary rafters=

Maximum spacing of inner ring

(Refer API 650 Clause 3.10.4.4 )

Actual Spacing of inner ring=

Provided primary rafters

Provided secondary rafters

(i) Design of secondary rafters : <<< CALCULATION NOT APPLICABLE

 Area = 0.46Sq. M

Area shown in Sketch-1 is supported by the secondary rafter

Area supported =
Total Load =
Length of Secondary rafter =
Total load being distributed
uniformly over the rafter =

1.93 Kg/cm
SKETCH-I
R

R1 = R2 = 121/2
Maximum Bending moment =
Allowable Bending Stress =
Required Section Modulus 'Z' = M / fb =

Provided profile =

(ii) Design of purlins : <<< CALCULATION NOT APPLICABLE

Length of purlin =
Load on purlin =
SKETCH - II
121 Kg

R1 R2

R1 = R2 = 121/2
Maximum Bending moment =
Allowable Bending Stress =
Required Section Modulus 'Z' = M / fb =
 Provided profile =

(iii) Design of Primary rafters :

Area supported by each primary rafter

Total load / rafter
Length of primary rafter
Load / length of primary rafter
Reactions from purlin on the primary rafter

Total Load acting on the Primary Rafter

SKETCH - III
121 Kg

R1

R1 = R2 = 443.1/2
Maximum Bending moment =
Allowable Bending Stress =
Required Section Modulus 'Z' = M / fb =

Provided profile = L80x80x6

 TANK No : TK-002
SERVICE : CAUSTIC SOLUTION

API-650, Ninth Edition, 1993, Appendix-E

3.00 Kpa (G) 12.04 inch of W.C.
0 Kpa (G) 0.00 inch of W.C.
150 º F
7.874 Feet 7.874015748
7.956 Feet 7.9560367454
Conical Roof
CAUSTIC SOLUTION
1.1
IS2062 , Gr.A
23,786 Psi
25,485 Psi
ºF
11 M^3 10.9704415463
10 M^3 10.2918575332
85 Cu. m / h
95 Cu. m / h
0.0591 1.5 mm
112.5 MPH
III
TK-002

Sd + CA and

Design Shell Thickness in inches.

Hydrostatic Test Shell Thickness in inches.
ank Diameter in feets = 7.9 Feet
pecific Gravity of Fluid = 1.1
Design Height for the shell course under consideration
+ Height in feet equal to design pressure
Allowable Design Stress in PSI = 21000 psi
Allow. Hydrostatic stress in PSI = 22500 psi
= Corrosion allowance = 0.0591 inch
Thickness Provided
= Minimum thickness as per API 650

St (H - 1) Td Tt Tp
(psi) (feet) (mm) (mm) (mm)
22500 8.0 1.72 0.18 6
22500 4.0 1.61 0.09 6
22500 2.0 1.55 0.05 0
22500 0.0 1.50 0.00 0
22500 0.0 1.50 0.00 0

2x2x1/4 in

Thk
sq.cm.

cub.in 0.808 cub.cm

cub.in 3.1 cub.cm

iffened shell is calculated as

ank diameter in feet

hick. of top shell (exclud. C.A.)= 0.177 inch
The maximum unstiffened shell Height.

3.9.7.2, is the sum of the

he shell course is given by:

width of the shell course in inches.

= Thickness of top course in inch.(excluding C.A.)
= Thickness of corrosponding shell courses in inch.(excluding C.A.)

Wtr
(inch)
59.06
36.42
0.00
0.00
0.00

95.47

95.47 inches = 7.96 feet

358.76 feet <<< SAFE

6 mm + any

mm

as per API 650 Cl. I 7.3

 680 mm
ottom plate weight+internal pressure
0.3041874 Kg/sq.cm

1.5 mm

7.5653283259 mm

r API 650 Cl. I 7.3.3

2080000 Kg/sq.cm

inch 3.2336411217 mm

inch 3.25 mm

5 mm + any

mm

ea of cylindrical surface is

Where,V = Wind speed

= 112.5 MPH
Where,D = Tank Diameter
H = Tank Height
re x Area x H/2
Lbs-ft
e less than or equal to

D=Tank Dia. = 8 feet

W=Shell Wt + Roof Wt - Uplift due to internal pressure
M=Overturning moment due to wind speed in ft-pound.

Kgs Roof weight = 306 Kgs

Kgs Rafters weight = 306 Kgs
Kgs
Kgs Total roof wt. = 613 Kgs
Lbs
Lbs-ft <<< NOT SAFE
anchor bolts

Lbs-ft

s positive , otherwise 4 x M / ( d x N )

2710 mm

L JUNCTION

Lbs
Lbs

-shell junction is given as:

Where:
D = Tank Diameter = 7.88 feet
P = internal pr. of tank in inch of Water= 12.04 inch of water
 th= nominal roof plate thick excluding C.A.= 0.197 inch
tan o = 0.167

n can be found as per figure

Thickness of roof plate = 0.315 inch

Thickness of shell plate= 0.236 inch
Tank inside radius = 47.244 inch
Length of normal to the tank roof, measured from the
vertical centerline of the tank
7.77 inch
Maximum participating width of roof = 0.3 x (R2 x Th)^0.5
inch

Maximum participating width of the shell = 0.6 x (Rc x Tc)^0.5

inch
urb angle height 2 in
of Curb Angle = 0.7424514849 in²
<<< SAFE `

ression of the roof on the shell

otal Weight of Tank contents)

lbs 0.8022398454 0.802239845 0.9295434404 0.6427538364

lbs 0.2528818178 0.252881818 0.2425717855 0.4881137139

ft 0.4086436945 0.408643694 0.38

ft 0.7370682422 0.737068242 0.6556449646 0.6480416322

0.585 0.585 0.5714086972 0.5832346001

Seconds.
650 Cl. E.3.3.1)
650 CL. E.3.3.2)
amplification factor from Table E-3)
0 Clause E.3.1,
x W2 x X2 )

hell circumference.
ell overturning moment.
under shell in inches.
ctual coorded
chever is least.(Cl.E.4.2, API 650)

plate under shell in psi

structures in

Circumferential Length of Shell)

Q1 =Wt + 1.273 x M / D2 Q2 from fig.E-5 Q3=1.49/(SQRT(1-0.637 x M/ (D2 x(Wt+WL)))
lbf/ft (dimensionless) (dimensionless)

132.475 1.9787012343 2.038849574 1.9787012343 1.6332945663

132.475 137.861965446 144.67108

<<< SAFE

lbf/ft of shell circumference

lbs

lbs
 29.53 inches. 750 mm
8 mm

306 Kg
306 Kg
613 Kg
4.59 Sq. M
133.62 Kg/Sq. M

122 Kg/Sq. M

255.62 Kg/Sq. M 1172.322974 Kg

260 Kg/Sq. M

fters at roof periphery

6.28 feet
= 3.94 Nos
Approx. = 4 Nos

3.937 feet

5.5 feet

3.092 feet
<<< SAFE

= 4 Nos
= 0 Nos

NOT APPLICABLE
 0.46 Sq. M
121 Kg
62.79 Cm

1.93 Kg/Cm

60.5 Kg
949.74 Kg/Cm
1306.0218 Kg/ Sq. Cm for A36 Material
0.727 Cu. Cm (multiplied by 0.86 for
adjustment as per App-M)
Cu. Cm

NOT APPLICABLE

125.58 Cm
121 Kg

60.5 Kg
3799 Kg/Cm
1306.0218 Kg/ Sq. Cm for A36 material
2.9 Cu. Cm
 Cu.Cm

= 1.24 Sq. M
= 322.06 Kg
= 125.6 Cm
= 2.564 Kg/cm
= 121 Kg

= 443.1 Kg

R2

221.53 Kg
8854.69 kg-cm
1306.0218 Kg/ Sq. Cm for A 36
6.8 Cu. Cm

9.6 Cu Cm KG/M

TYPICAL PURLIN

TYPICAL SECONDARY RAFTER

TYPICAL PRIMARY RAFTER

Design Pressure
design temp
Operating Pressure
Tank Diameter
Tank Height
Roof Slope
Roof Height
Height "H"
Equv. design pres. height
Allow. Design Stress 'Sd'
Allow. Hyd.st. Stress 'St'
Corrosion Allowance
Specific Gravity

Btm Pl Slope 01:100

Min.Yield Strength
Tmin. Corroded
(mm)
5 I course wt 400.5143296
5 II course wt 246.9838366
0 III course wt 0.0
0 IV course wt 0.0
0 V Course wt 0.0
VI Course wt 0.0
VII Course wt 0.0
VIII Course wt 0.0
Total weight 647.5

FAB.CRUB ANGLE =
OD of the bottom plate=

Bottom Plate weight,

Maximum Liquid Weight

Total Weight
Roof weight,
0.38952585

0.49992775

0.1982468
WL SHALL NOT EXCED = 1.25 GHD
93.241529095 Lbs/ft
x(Wt+WL)))

1.58129114 88.17833887

G*H*D^2/t^2 : 17287.04196
WHEN GHD^2/t > 10^6 : Fa =
WHEN GHD^2/t < 10^6 : Fa =
 slant length of roof
Length of sec. rafter
angle between 2 pri.rafter

area between 2 pri.rafters

area supp. sec. rafters (shaded area)

Area supp. by Prim. raft.
Page 5
Sp. Gravity
7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6

7.85E-6

7.85E-6
7.85E-6

7.85E-6

7.85E-6

7.85E-6

7.85E-6

7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6
7.85E-6

7.85E-6
7.85E-6
 3.00 Kpa (G) 12.04 inch of W.C.
65 °c
0 Kpa (G) 0.00 inch of W.C.
7.874 feet
7.96 feet
9.462 degree
0.66 feet
8.61 feet
7.13 feet SIZING OF ANCHOR BOLTS :
21000 psi for IS2062,Gr.A Anchor bolts shall be sized for anchor bolt
22500 psi whichever is more.
0.059 inch 1.5 mm Design Tension per anchor =
1.1
Selected M16 bolt diameter =
0.572939 degree Minimum Pitch diameter of bolt =
Allowable load / bolt =
36258 psi Induced load / bolt (Tb) =

Allowable load is greater than the induced

 New

534.0 Kgs. 5
329.3 Kgs. 5
0.0 Kgs. 5
0.0 Kgs. 5
0.0 Kgs. 5
0.0 5
0.0 5
0.0 5
863.3 Kgs.

THK. 44 mm
CRUB TOP PL. 275 mm 681.542004 Kgs
CRUB VER.FLG. 385 mm 1039.39943 Kgs
AB.CRUB ANGLE = 1720.94143 Kgs
 2506.12 mm in developed condition.

309.78 kgs

12067.381696931 kgs

13546.89 kgs
 slant length of roof =
306.40 kgs 1241.62 mm
 22500.04500009 psi
10775.004197166 psi
 125.58 Cm
62.79 Cm
90.00 Degree

12386.96 cm^2

0.465 Sq. M
1.239 Sq.M
32 900
30 850
28 800
26 775
24 456
20 45
18 125
16 120
 IZING OF ANCHOR BOLTS :
Anchor bolts shall be sized for anchor bolt load for wind loading or seismic loading,
whichever is more.
Design Tension per anchor = 638.53 Lbs.

elected M16 bolt diameter = 0.551 inch Allowable stress for bolt Material=
Minimum Pitch diameter of bolt = 0.48669291 inch
Allowable load / bolt = 2790.55885 Lbs
nduced load / bolt (Tb) = 638.525411 Lbs <<SAFE>>

Allowable load is greater than the induced load and hence bolt size is adequate.
6 8 10
6 8 10
6 8 10
6 8 10
6 8 10
6 8 10
6 8 10
6 8 10
ess for bolt Material= 15000 psi