PS150C

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PS-150C

Pneumatic
Compactor

Cat® 3054C Turbocharged Diesel Engine


Gross Power 75 kW 100 hp
Operating Weight 12 940 kg 28,535 lb
Heavy Weight 17 273 kg 38,000 lb
Rolling Width 1743 mm 69"
Productivity and Reliability in a Durable Package
The PS-150C Compactor offers high compaction performance, speed
and gradeability to maximize productivity while providing exceptional reliability and durability.

4 Heavy Weight Option


4 Cat 3054C turbocharged diesel engine
Propel System Engine
Hydrostatic propel system combines The PS-150C offers an optional heavy
smooth starts and stops with plenty of delivers 75 kW (100 hp) and is built for weight package that is able to increase
torque. The “High Drive” concept does performance and reliability without the maximum operating weight to
not use any chains. The drive motors, sacrificing fuel economy. 17 137 kg (38,000 lb). The propel
secondary brake and hoses are all Page 4 system includes load compensating
protected within the machine frame. valves that provide increased torque to

4
The heavy weight option incorporates the propel motors for working on
load compensating valves for each grades and on tough underfoot
propel motor to increase torque. conditions.
Page 4 Page 6

4 New feature

Performance and reliability you can depend on.


Based upon the industry-proven reputation of the
Caterpillar® PS-150B and the PS-200B Asphalt
Compactors, the new PS-150C establishes new
standards for productivity and reliability in the
asphalt compaction industry.

Durable Cat powertrain, field-proven hydraulic


systems and the world’s largest and most dedicated
dealer support system ensure the PS-150C Asphalt
Compactors will provide maximum utilization.

2
Visibility Operator’s Station Versatility
The one-piece sloped hood design The new PS-150C Pneumatic The oscillating front and rear wheels
provides exceptional operator visibility Compactor features excellent operator seek out and compact soft spots. The
to the rear of the machine. The sloped comfort and visibility. The propel lever, oscillating wheels also provide even
water tank also provides good visibility grouped control gauges and wheel loads and uniform compaction
to the front of the machine. conveniently located control switches across the rolling width.
enhance operator productivity and Page 5
reduce fatigue. An optional MVP
control console rotates to three different
Serviceability
positions, left, right or center and
The one-piece fiberglass hood tilts
allows the operator to view the front
upward to allow access to the engine
tire contact points.
and daily maintenance points. Daily
Page 5
check points are accessible from ground

4 allows easy access for cleaning. The


level. The rear mounted cooling system

standard oil change interval of 500


hours reduces downtime and
maintenance costs.
Page 6

3
Caterpillar 3054C Turbocharged Diesel Engine
Industry-proven Caterpillar technology designed to provide unmatched performance,
reliability and fuel economy with ample power for the most demanding jobs.
Turbocharged engine provides 75 kW
(100 hp) of gross power. Mechanically
controlled direct injection provides
excellent fuel efficiency.
Highly-efficient combustion chamber
increases power while lowering fuel
consumption, engine emissions and
noise.
The engine meets U.S. Tier 2 emission
standards.
High displacement-to-power ratio
ensures long life and provides
outstanding reliability and durability.
Large oil cooler reduces oil
deterioration and varnishing of internal
components.
Combination fuel filter and water
separator offers superior protection for
the fuel injection system.

500 hour oil change interval is standard.

Propel System
Hydrostatic propel system combines smooth stops and starts with plenty of torque.

Power transmission with drive line


provides smooth starts and stops – no
chains are used.

q Hydrostatic transmission provides


primary braking – no brake shoes or
pads to service.
Easy serviceability to all drive
components.
w
Hydraulic motors, secondary brakes
and drive lines are positioned high
e inside the machine frame, limiting
contamination and damage.
Two speed ranges provide job site
mobility and traction capability to suit
r working conditions.
Remote drive train flushing system
1 Hydraulic motor provides cool hydraulic oil to the brakes
2 Secondary brake and axles to provide extended drive
3 Drive line train life.
4 Axle/Planetary drive

4
Operator’s Station
Operating ease and comfort promote all-day productivity.

Exceptional all-around visibility


provides easy maneuvering.
Adjustable, cushioned seat provides
lasting comfort.
Flat platform enhances operator’s
mobility and visibility.
Streamlined gauges keep operator
informed of engine systems and
machine status.
Single lever propel control simplifies
operation.
Standard equipment includes Roll Over
Protective Structure (ROPS) and a 75
mm (3") wide retractable seat belt.
Optional rotating operator’s station
allows operator to swivel control
console from left side to right side.

Tire Overlap/Wheel Oscillation


Tires overlap and wheels oscillate for maximum compactive effort with each pass.

Front and rear wheels paths overlap


13 mm (0.5") to provide full-width
coverage of 1743 mm (69") and 2134
mm (84") with 11-wheel option.
Front and rear wheel bolsters oscillate
±4.4 degrees to allow uniform
compaction across entire rolling width.
(Note: With the 11-wheel option,
oscillation angle on outside rear wheels
is zero degrees up and 4.4 degrees
down.)
Wheel oscillation helps ensure
excellent bonding of longitudinal
asphalt joints.

Tire Overlap

5
Serviceability
Easy, ground-level access provides convenient and quick service.

Large engine enclosure pivots upward


for access to engine, cooling package
and filters.
Single-point access to all engine
service points and filters is through the
engine enclosure.
Engine access at rear provides one-
side, ground level, walk-up service.
Nylon braided wrap and all weather
connectors ensure electrical system
integrity.
Quick-connect hydraulic test ports
simplify system diagnosis.
Remote mounted drains for fuel,
hydraulic and cooling systems allow
collection of fluids.
500 hour oil change interval is standard.

Heavy Weight Option


Provides maximum machine versatility and utilization, while enhancing productivity.

Maximum operating weight of


17 137 kg (38,000 lb) increases
versatility for working on thick lifts.
Maximum weight per wheel of 1920 kg
(4,220 lb) provides increased ground
contact pressures for thick lifts and
harsh mixes.
Ballast (optional) provides an additional
6168 kg (13,600 lb) of steel ballast for
increased versatility.
Load compensating valves provide
increased torque to the propel motors
for working on grades and on tough
underfoot conditions.
Maximum travel speed of 25.6 km/h
(15.9 mph) provides quick
maneuverability around the job site.
12-ply tires are standard with the heavy
weight option.

6
Engine Transmission Brakes
Four-stroke, four cylinder 3054C Two-speed hydrostatic propel system. Service brake features
turbocharged diesel engine. The engine Hydrostatic pump provides oil to two Closed-loop hydrostatic drive system
meets U.S. EPA Tier 2 emissions hydrostatic motors mounted above the provides dynamic braking during
regulations. drive axles. Drive shafts connect the machine operation.
motors to the rear axles.
Ratings at RPM kW hp
A single propel lever located on the Secondary brake features*
Gross power 2200 75 100
control console provides smooth Spring-applied/hydraulically released
Ratings of Caterpillar machine engines hydrostatic control of the infinitely disc brakes are actuated by a switch on
are based on standard air conditions of variable speeds in both forward and the control console. They are also
25°C (77°F) and 100 kPa (29.61" Hg) reverse. activated automatically if pressure is
dry barometer. Power is based on using lost in the brake circuit or when the
Max. speeds (forward and reverse):
API gravity of 35 at 15°C (60°F), fuel engine is shut off.
Low 0 - 11 km/h (6.8 mph)
having a LHV of 42 780 kJ/kg (18,390 High 0 - 25.6 km/h (15.9 mph) *Brake systems meet SAE standard J1472 and EN500-4.
Btu/lb) used at 30°C (86°F) [ref. a fuel
density of 838.9 g/L (7.001 lb/U.S.
gal)]. Net power advertised is the power
available at the flywheel when the Wheels and Tires Axles
6-Ply: 8.50/90 x 15 Tractive effort is delivered to the four
engine is equipped with fan, air cleaner,
5 wheels front, 4 wheels rear rear drive wheels by standard, heavy-
muffler and alternator.
11-wheel option duty axles.
The following ratings apply at 2200 6-Ply: 8.50/90 x 15
RPM when tested under the specified Heavy weight option
standard conditions: 12-Ply: 7.50 x 15
Net Power kW hp
ISO 9249 72 96
SAE J1349 72 96 Electrical System
EEC 80/1269 72 96 24-volt electrical system includes two
maintenance-free Cat batteries, color-
Dimensions coded and numbered wiring wrapped in
Bore 105 mm 4.13" nylon braid. A 55-amp alternator
Stroke 127 mm 5" powers the electrical system.
Displacement 4.4 liters 269 cu. in.

Dual-element, dry-type air cleaner with


visual restriction indicator, glow plug
starting aid and fuel/water separator are
standard.

PS-150C specifications 7
Water System Steering Instrumentation and
The gravity water system is efficient Steering is hydraulic power-assist for Gauges
and reliable. System includes responsive, low-effort machine handling. The start switch, engine throttle switch,
galvanized distribution bars over the Minimum turning radius: alternator indicator light, coolant
front and rear tires and retractable Inside 4648 mm (15' 3") temperature gauge, engine oil pressure
nylon tire scrapers for each tire. Outside 6453 mm (21' 2") gauge, hydraulic oil temperature gauge
and hour meter are located on the
A polyethylene water tank is located at Steering angle (each direction) 37.5°. instrument panel in front of the
the front of the machine on the Hydraulic system – one 75 mm (3") operator.
operator’s platform. A water level bore, double-acting cylinder powered
gauge is on the tank within easy sight by a gear pump. Machine instrumentation and most
of the operator. controls are located at the operator’s
right on the control console. This
Pressurized water system is optional. includes the propel lever, speed selector
switch, water system control, horn and
secondary brake switch.

Service Refill Capacities Frame Operator and Machine


U.S. Frame is fabricated from welded heavy- Protective Equipment
Liters Gallons gauge steel plates. Integral baffle plates The Roll Over Protective Structure
Fuel tank* 173 45.6 prevent water surge when water (ROPS) is a two-post structure that
Cooling system 16.1 4.2 ballasted. Ballast compartments have bolts directly onto flanges welded to the
Engine oil (w/filter) 7.3 1.9 cover plates. machine frame. The structure meets
Brake 0.3 0.08 SAE J231, SAE J1040, ISO 3449 and
Axle 2.7 0.71 The clean, unitized design provides a ISO 3471.
Hydraulic tank 54.9 14.5 flat deck for excellent operator
Water spray tank 394 104 mobility. The frame is designed for Backup alarm emits a 107 dB(A) alarm
*Note: Actual fuel tank capacity is 162 L (42.8 gal). easy access to all major components. whenever the machine is in reverse.
The backup alarm is standard
equipment.

Retractable seat belt is 76 mm (3")


wide and is standard equipment.

8 PS-150C specifications
Dimensions
PS-150C w/11-wheel option
A Length 4.29 m 14' 1" 4.29 m 14' 1"
B Compaction width 1.74 m 5' 8" 2.13 m 6' 11"
C Height at steering wheel 2.32 m 7' 7" 2.32 m 7' 7"
D Height at ROPS 3.0 m 9' 10" 3.0 m 9' 10"
E Wheelbase 3.34 m 10' 11" 3.34 m 10' 11"
F Ground clearance 267 mm 10.5" 267 mm 10.5"
G Tire overlap 13 mm 0.5" 13 mm 0.5"
Outside turning radius 6.45 m 21' 2" 6.45 m 21' 2"
Inside turning radius 4.64 m 15' 3" 4.44 m 14' 7"
Oscillation angle ±4.4 degrees ±4.4 degrees*
* Oscillation angle for outside rear wheels is zero degrees up and 4.4 degrees down.

PS-150C HEAVY-WEIGHT
R

G E
A
B

PS-150C specifications 9
Weights (approximate)
Operating weights include lubricants, coolant, 80 kg (175 lb) operator, full fuel tank, full hydraulic system, half-full water tank
and ROPS.

Operating Weights
Model Condition Weight of Ballast Total Weight Average Weight per Wheel
PS-150C
Standard machine empty — — 4885 kg 10,775 lb 545 kg 1,200 lb
Maximum water ballast 3825 kg 8,430 lb 8710 kg 19,205 lb 970 kg 2,145 lb
Maximum wet sand ballast 8055 kg 17,760 lb 12 940 kg 28,535 lb 1440 kg 3,180 lb
PS-150C w/11-Wheel Option
Standard machine empty — — 4955 kg 10,925 lb 450 kg 993 lb
Maximum water ballast 3825 kg 8,430 lb 8780 kg 19,355 lb 798 kg 1,760 lb
Maximum wet sand ballast 8055 kg 17,760 lb 13 010 kg 28,685 lb 1183 kg 2,608 lb
PS-150C w/Heavy Weight Option
Standard machine empty — — 4955 kg 10,925 lb 551 kg 1,214 lb
Maximum water ballast 3825 kg 8,430 lb 8780 kg 19,355 lb 970 kg 2,145 lb
Maximum wet sand ballast 8055 kg 17,760 lb 13 010 kg 28,685 lb 1440 kg 3,180 lb
With 12 307 kg (27,075 lb) 12 307 kg 27,075 lb 17 273 kg 38,000 lb 1920 kg 4,222 lb
of iron and wet sand ballast
PS-150C w/Heavy Weight Option and 11-Wheel Option
Standard machine empty — — 5025 kg 11,078 lb 457 kg 1,008 lb
Maximum water ballast 3825 kg 8,430 lb 8850 kg 19,511 lb 805 kg 1,775 lb
Maximum wet sand ballast 8055 kg 17,760 lb 13 080 kg 28,836 lb 1189 kg 2,621 lb

Ballast Compartments
Ballast compartments are positioned with When adding water, it is recommended Ballast capacities
a calculated balance of wheel to weight that only the primary ballast chamber be Primary 3.9 m3 (139 ft3)
ratio. Internal-frame baffles help prevent used because it is sealed. Secondary 0.4 m3 (11 ft3)
surges when water ballasted.
Sand and steel ballast can be removed Total 4.3 m3 (150 ft3)
Sand and steel ballast can be added through a bolt-on side cover and water
through large cover plates on the ballast can be emptied through a drain Ballast materials
operation deck and water can be added port. 0.028 m3 (1 ft3) of wet sand weighs 57 kg (125
through a fill port. lb)
0.028 m3 (1 ft3) of water weighs 28 kg (62.4 lb)

Ballast Considerations and Ground Contact Pressures


The most common method of changing ballast. The PS-150C can be ballasted These three components provide varying
ground contact pressure is to vary the with sand, water, steel or a combination weight capacities, allowing the machines
tire pressure. Another means to change of each. to be tailored to specific requirements.
ground contact pressure is to alter the

10 PS-150C specifications
Average Ground Contact Pressures
Actual Ground Contact Pressures are measured across the width of the tire. The charts include wheel path overlap.

Tire Ply 6-Ply 12-Ply 14-Ply


8.50/90 x 15 7.50 x 15 7.50 x 15
Smooth Tires Smooth Tires Smooth Tires
Tire Pressure kPa 275 344 344 413 482 550 619 688 757 344 413 482 550 619 688 757 826 862
psi 40 50 50 60 70 80 90 100 110 50 60 70 80 90 100 110 120 125
Wheel Load Ground Contact Pressures (GCP) and Contact Areas (CA)
GCP kPa 162 183 236 266 284 306 317 317 344 243 266 284 295 317 330 344 359 367
545 kg psi 24 27 34 39 41 44 46 46 50 35 39 41 43 46 48 50 52 53
1,200 lb CA cm2
329 291 226 200 187 174 168 168 155 220 200 187 181 168 162 155 149 145
in2
51 45 35 31 29 27 26 26 24 34 31 29 28 26 25 24 23 22
GCP kPa 197 214 250 284 314 343 369 378 410 259 295 321 343 369 388 410 421 427
970 kg psi 29 31 36 41 46 50 54 55 60 38 43 47 50 54 56 60 61 62
2,145 lb CA cm2
485 446 381 336 304 278 258 252 233 368 323 297 278 258 245 233 226 223
in2 75 69 59 52 47 43 40 39 36 57 50 46 43 40 38 36 35 34
GCP kPa 235 254 280 304 331 358 390 405 607 273 312 336 364 390 413 437 465 475
1440 kg psi 34 37 41 44 48 52 57 59 88 40 45 49 53 57 60 64 68 69
3,180 lb CA cm2 601 556 504 465 426 394 362 349 233 517 452 420 388 362 342 323 304 297
in2 93 86 78 72 66 61 56 54 36 80 70 65 60 56 53 50 47 46
GCP kPa — — 296 319 346 368 387 403 440 309 319 341 354 372 387 403 414 417
1920 kg psi — — 43 47 50 53 56 59 64 45 47 49 51 54 56 59 60 61
4,220 lb CA cm2
— — 601 559 516 485 461 442 405 577 559 522 504 479 461 442 429 427
in2
— — 93 86 80 75 71 68 63 89 86 81 78 74 71 68 67 66

PS-150C specifications 11
Actual Ground Contact Pressures for 6-Ply: 8.50/90 x 15 Tires
Actual Ground Contact Pressures are measured across the width of the tire. The charts include wheel path overlap.

Tire Inflation
Pressures

275 kPa (40 psi)


344 kPa (50 psi)

0 0
10 69
Ground Contact

Ground Contact
20 138

Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

545 kg (1,200 lb) Wheel Load – Standard machine empty


0 0
10 69
Ground Contact

Ground Contact
20 138

Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

970 kg (2,145 lb) Wheel Load – Maximum water ballast


0 0
10 69
Ground Contact

Ground Contact

20 138
Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

1440 kg (3,180 lb) Wheel Load – Maximum wet sand ballast

12 PS-150C specifications
Actual Ground Contact Pressures for 12-Ply: 7.50 x 15 Tires
Actual Ground Contact Pressures are measured across the width of the tire. The charts include wheel path overlap.

Tire Inflation
Pressures
344
276 kPa
kPa (50
(40 psi)
psi)
482 kPa
345 kPa (50
(70 psi)
psi)
619
414 kPa
kPa (90
(60 psi)
psi)
757 kPa (110 psi)

0 0
10 69
Ground Contact

Ground Contact
20 138

Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

970 kg (2,145 lb) Wheel Load – Maximum water ballast


0 0
10 69
Ground Contact

Ground Contact
20 138

Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

1440 kg (3,180 lb) Wheel Load – Maximum wet sand ballast


0 0
10 69
Ground Contact

Ground Contact

20 138
Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

1920 kg (4,220 lb) Wheel Load – Maximum iron and wet sand ballast, PS-150C w/Heavy Weight

PS-150C specifications 13
Actual Ground Contact Pressures for 14-Ply: 7.50 x 15 Tires
Actual Ground Contact Pressures are measured across the width of the tire. The charts include wheel path overlap.

Tire Inflation
Pressures
344
276 kPa (50
(40 psi)
482
345 kPa (70
(50 psi)
619
414 kPa (90
(60 psi)
757 kPa (110 psi)
862 kPa (125 psi)

0 0
10 69
Ground Contact

Ground Contact
20 138

Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

970 kg (2,145 lb) Wheel Load – Maximum water ballast


0 0
10 69
Ground Contact

Ground Contact
20 138

Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

1440 kg (3,180 lb) Wheel Load – Maximum wet sand ballast


0 0
10 69
Ground Contact

Ground Contact

20 138
Pressures (kPa)
Pressures (psi)

30 207
40 276
50 345
60 414
70 483
80 552
90 621
100 689
110 758
120 827
130 896
140 965
150 1034

1920 kg (4,220 lb) Wheel Load – Maximum iron and wet sand ballast, PS-150C w/Heavy Weight

14 PS-150C specifications
Optional Equipment
Note: Standard and optional equipment may vary. Consult your Caterpillar dealer for specifics.

The Speedometer is calibrated in both 11-Wheels Option add two wheels to Traction Control consists of a foot
kilometers per hour and miles per hour the rear axle. This option is only activated control switch that activates a
on an analog dial. intended for chip and seal applications hydraulic oil flow divider for increased
and cannot be used in conjunction with tractive effort.
the ballast option.
Pressure Water Spray System provides
constant water spray regardless of the Heavy Weight Option increases weight
tank level or when working on grades. Roading Light Package consists of capacity to 17 273 kg (38,000) and
front and rear floodlights, taillights and includes load sensing valves for each
parking lights with flashers. propel motor to increase torque for
12-Ply or 14-Ply Tires with higher tire
braking and working on grades.
pressures and increased ground contact
pressure provide greater compactive Rotating Operator’s Station with
effort. Maximum Visibility Position (MVP) Ballast Option provides an additional
control console pivots to three locked 6168 kg (13,600 lb) of steel ballast for
positions – left, center and right. use with the heavy weight option.
Radial Tires (7.50 x 15) ensure a flat
contact area, regardless of the tire load
or inflation pressure. Suspension Seat is mechanical type
with vertical adjustment and armrests.
Heat Retention Shields (Tire Skirts)
trap heat and help prevent asphalt from Sun Canopy is a sheet-metal structure
adhering to the tire surfaces. that blocks the operator’s station from
the sun. The structure is bolted to the
ROPS.

Total Customer Support System


Parts availability—most parts on dealer’s shelf when you need them. Computer-controlled, emergency search system backup.

Parts stock lists—dealer helps you plan on-site parts stock to minimize your parts investment while maximizing machine
availability.

Service capability—dealer’s shop or fast field service by trained technicians using latest tools and technology.

Machine management services—effective preventive maintenance programs, cost-effective repair options, customer meetings,
operator and mechanic training.

Literature support—easy-to-use parts books, operation and maintenance manuals, and service manuals help you get maximum
value from equipment.

Flexible financing—your dealer can arrange attractive financing on the entire line of Caterpillar equipment. Terms structured to
meet cash flow requirements. See how easy it is to own, lease or rent Cat equipment.

15
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All Rights Reserved.
www.CAT.com

Featured machines in photography may include optional equipment.


QEHQ1075 (4/04) Materials and specifications are subject to change without notice.

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