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DIRECTORIO DE ALUMNOS DEL


IV CURSO INTERNACIONAL DE INGENIERIA GEOLOGICA
APLICADA A OBRAS , MODULO 4
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
DEL 22 AL 26 DE JUNIO DE 1992.

l.- ANCHONDO SANCHEZ JORGE ANTONIO


RESIDENTE DE OBRAS
:SECRETARIA DE COMUNICACIONES Y TRANSPORTES
EJERCITO NACIONAL No. 700, COL. PROFESORES FEDERALES
MEXICALI BAJA CALIFORNIA, TEL. 4 19 63 OFNA .

. 2 ...~ .:GALINDO R0~1AN VICTOR

3.- GUTIERREZ GONZALEZ EMILIO


JEFE DEL DEPTO. DE EXPLOSIVOS
GOBIERNO DEL ESTADO DE MEXICO
RAFAEL .M. HIDALGO 1302, OTE, COL. VALLE VERDE, TOLUCA
EDO. DE MEXICO, C.P. 50130, TEL. 17 09 11 OFNA.
17 84 51 DOM.

4.- HERNANDEZ ROSAS EDMUNDO


SUPERINTENDENTE DE OBRA EPYCSA S.A.
_PROLONG. NOGAL S/N, MAGDALENA ATLIPAC KM 22, CARRETERA
. MEX ICO; TEXCOCO, LOS REYES LA PAZ, EDO. DE MEX ICO
TE~. 856 35 84 OFNA., 839 20 96 DOM.

5.~ KEER RENDON CUAUHTEMOC


JUAN RUIZ ALARCON 24, DRAMATURGOS, SATELITE, NAUCALPAN
C.P. 53100, TEL. 562 76 26 DOM.

6.- ROSAS CORTEZ PORFIRIO

~--~ YA~EZ SANTILLAN DAVID


r'NGENfERO CON MAESTR I A
,. ,_ C.F.E.
AUGUST~RODIN 265, COL. NOCHEBUENA, DELEG. B. JUAREZ
TEL. 563 37 00 OFNA., 677 40 94 DOM.


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1l'IECIIIIOL.OC:IIA SOBJitlE !!!J. 1IDSO llllll!: JEXll'U)SWOS


Del 22 al 26 de junio de 1992

FECHA HORARIO T E MA EXPOSITOR

22, 23, 24 9:00 a 19:00 PROPIEDADES FISICAS Y QUIMICAS DE Ing. Ral Cullar Borja
y 26 LOS EXPLOSIVOS

PROPIEDADES GEOMETRICAS Y MECANI-


CAS DE LAS ROCAS

MECANISMOS DE FRAGMENTACION

FUND&~ENTOS SOBRE EL DISEO DE


VOLADURAS

EFECTOS ADVERSOS DE LAS VOLADURAS

Jueves 25 15:00 a 19:00 DEMOSTRACION DE INSTRUMENTACION DE Ing. Jaime Ruiz Reyes


MEDICION DE VIBRACIONES Y APLICA-
CIONES PRACTICAS Ing. Francisco Torres Rodrguez

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FECHA: Del 22 al. 26 de Junio de.1992;

1
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EVALUACION DE LA ENSEANZA

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SU EVALUACION SINCERA NOS
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AYUDARA A MEJORAR LOS (() Cl ::e
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PROGRAMAS POSTERIORES QUE w Cl __ 1- u
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DISE~AREMOS PARA USTED. ::l __ ::>w 1-
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APLICADA A OBRAS SUPERF 1C1ALES V SUBTERRANEAS o 0:
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TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS w w 0..
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FECHA: Del 22 al 26 de Junio de 1992. -w o o <t
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PROPIEDADES FI~ICAS V QUIMICAS DE LOS EXPLO-
SI VOS
. .

PROPIEDADES GEOMETRICAS V MECANICAS DE LAS


ROCAS

MECANISMOS DE FRAGMENTACION
FUNDAMENTOS SOBRE EL DISEO,DE.VOLADURAS
-

DEMOSTRACION OE INSTRUMENTACION DE MEDICION


DE VIBRACIONES V APLICACIONES PRACTICAS

. -

-
ESCALA DE EVALUACION: 1 a 10

l_ !
~-
3

EVALUACION DEL CURSO

e o::N e E P T O

l. APL!CACION INMEDIATA DE LOS CONCEPTOS EXPUESTOS


..

2 CLARIDAD CON QUE SE EXPUSIERON LOS TEMAS

4.

5.
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GRADO DE ACTUALIZACION LOGRADO EN EL CURSO

CLMPLIMIENTO DE LOS OBJETIVOS DEL CURSO

CONTINUIDAD EN LOS TEMAS DEL 'cURSO


--
-
6 CALIDAD DE LAS NOTAS DEL CURSO

7. GRADO DE MOTIVACION LOGRADO EN EL CURSO

EVALUACION TOTAL

ESCALA DE EVALUACION: 1 A 10

1.- gu le pareci.el ambiente en la D~visin de EduCacin Continua?

:HUY AGRADABLE AGRADABLE DESAGRADABLE

J. . ) ) ( )
2.- Medio de comunicacin por el que se enter del curso:

PERIODICO EXCELSIOR PERIODICO NOVEDADES


ANUNCIO TITULADO DI ANUNCIO .TITULADO DI
FOLLETO DEL CURSO
VISION DE EDUCACION VISION DE EDUCACION

CONTINUA CONTINUA .

( J . (-=-=-'--)
CARTEL MENSUAL ' . RADIO UNIVERSIDAD COMUNICACION CARTA,
TELEFONO, VERBAL,

e
REVISTAS TECNICAS
J . '
o
FOLLETO ANUAL
ETC.

>:CJ
CARTELERA UNl!M "LOS GACETA
. UNIVERSITARIOS HOY" UNMl

e J ( ) ( J
.

3.- Medio de transporte utilizado para venir al Palacio de Minera:

AUTOMOVIL METRO OTRO MEDIO

e
PARTICULAR
( J e )
4.- gu cambios hara en el programa para tratar de perfeccionar el curso?

5.- lRecomendara el curso a otras' perSona?? ( :) SI (

S.a.l~u peridico lee con n\ayc_r .frecuencia?.: .

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5

6.- Qu cursos le gustara que ofreciera la Divisin de Educacin Continua?

7.- La c.Oordinacin acadmica fn:


'
EXCELENTE BUENA REGULAR MALA

1 1 1 1 1 1 1 1

8.- Si est interesado en t_omar algn curso INTENS!VO cul es el horario ms


conveniente para usted?.

LUNES A VIERNES LUNES A LUNES A MIERCOLES MARTES Y JUEVES


DE 9 a 13 H. Y VIERNES DE Y VIERNES DE DE 18 A 21 H.
DE 14 A-18 H. 17 a 21 H. 18A21H.
(CON COMIDAD)

_ D --_
VIERNES D~_-P. ~' 2-~;
... ''1;;_';;:f,\,VIERNES. DE A 2'1 H. 17 OTRO
S ABADOS DE 9':A.1,4. H;' , .. , '':.''."'ISABADOS DE 9. A . 13H. .,
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9.:- Qu servicios adicionales desear.a que tuviese la Divisin de Educacin


Continua, para los asistentes?

..... ' . , ' ;1


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10.- Otras :sugerencias:
.

.
F A C U L T A D DE I N G E N I E R I A U.N.A.M.
D I V I S I O N DIE EDUCACIC>N C O N T I N U A

CURSOS ABIERTOS

111. CURSO 1/MTER/MJICIO/NAL DE 1/NGE!NIERIJI GEOLOGICJI APLICADA A


OBRAS SUPERFICIALES Y SUBTERRAINEAS
CUARTO MODULO:
TEC!MOLOGOA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de junio de 7992

USO DE EXPLOSIVOS EN. ROCA

INC. RAUL CUELLAR BORJA

JUNIO - 7992

Palacio de Miner<l Calle de Tacuba 5 Primer piso Deleg. Cuauhtmuc 06000 Mxico, D.F. Tel.: 52140-20 Apdo. Postal M-2285
USO DE EXPLOSIVOS EN ROCA
.

ANTECEDENTES

El uso de. los explosivos es ms una tcnica que un arte.


Hasta ahora el mtodo ms econ6mico para fragmentar la roca
es mediante el uso de explosivos.

La teora est soportada por la prctica, de tal manera que


el diseo de voladuras se realiza ms por la relaci6n entre
parmetros que mediante f6rmulas te6ricas, por ejemplo: la
relaci6n entre el dimetro y el bordo. Es necesario compren-
der c6mo trabaja el explosivo en la roca, para lo cual se re-
quiere del conocimiento de las propiedades de los dos elemen-
. tos, .ea IWca. y lo exp,f.o.{.vM

EN RELACION A LA ROCA SE PUEDE DECIR LO SIGUIENTE:

Calidad

Tenemos una gran variedad en la calidad de los macizos rocosos


en funci6n de su estructura y resistencia (ccvr.a.c.:teM.za.n del
ma.uzo ILOCO<IO). Este trmino de calidad involucra muchas propie-
dades del macizo rocozo, por ejemplo: velocidad de transmisi6n
de ondas de compresi6n P, resistencia en compresi6n simple,
densidad, dureza, anisotropa, homogeneidad, flujo de agua,
temperatura y estado de esfuerzos interno, son algunas de las
propiedades ms importantes de las rocas para su utilizaci6n
en el diseo de voladuras.

Mecanismo de fragmentaci6n

En todos los tipos de roca tenemos que la resistencia en com-


,;.,~
-- presi6n simple es mucho mayor que la resistencia en tensi6n,

1

2

cortante o flexin (del orden de 10 veces para tensin y cor-


tante y 4.5 veces para flexin).

De acuerdo con lo anterior, los mecanismos de fragmentacin


estn diseados para Jtompvr. .f.a. Jtoc.a polt te.n6.i.n, c.oJtte. 1J le.U.n ms
que por compresin.

Cuando existe una cara libre se produce el fenmeno de refle~

xin y refraccin de las ondas de choque de compresin o pri-


. .
marias P, crendose vibraciones de alta frecuencia (150 a
200 c.p.s.) que dn lugar a impactos de tensin intermitentes
por razn de la fuerza centrfuga hasta que estas fuerzas de
inercia vencen la .r~sistencia a li tensin de la roca y enton-
ces se produce el desprendimiento de fragmentos de roca a par-
tir de la periferie hacia el centro.

Por otro lado, las fracturas de ..tensin en el cilindro de pared


gruesa avanzan y los gases penetran en ellas produciendo el
desplazamiento de los fragmentos de roca. Tambin se produce
un efecto combinado;. semejante a una viga con un apoyo empo-
trado: y otro libre bajo la carga de presin producida por el
expl"osi vo.

EN RELACION AL EXPLOSIVO SE TIENE LO SIGUIENTE:

Que la generacin de la explosin o voladura ocurre por oxida-


cin o reduccin de combustible a alta presin. Durante esta
reaccin se producen temperaturas de 5000C y gases a presiones
muy altas que varan entre 15 000 y 150 000 kg/cm 2 . .

Esta presin se produce sbitamente en forma de impacto, pro-


pagndose las ondas de choque a velocidades entre 2000 y
7000 m/seg.

2
3

El trabajo realizado por 1 kg de TOVEX es de 580 ton-m/seg,


o sea, que puede levantar 1 ton a una altura de 580 m en un
segundo, equivalente a 5800 KW y 100 kg a 580 000 KW.

INGREpiENTES Y COMPOSICION DE LOS EXPLOSIVOS

La mayor parte de los explosivos comerciales son mezclas de


compuestos que contienen 4 elementos bsicos: carbn, hidr-
geno, nitrgeno y oxgeno.

Otros compuestos con elementos tales como sodio, aluminio y


calcio, se incluyen para producir ciertos efectos deseados.

Como regla general estos componentes deben dar un balance de


oxgeno correcto.

Esto significa que durante la reaccin todo el oxgeno dispo-


nible en la mezcla reaccione solamente para formar vapor de
agua (H 2 0) y que con el carbn reaccione para formar nicamen-
te bixido de carbono (C0 2 ) en forma de gas y el nitrgeno
quede libre formando slo gas nitrgeno (N).

Cuando hay otros elementos adems.de los cuatro bsicos, por


ejemplo sodio, deber incluirse suficiente oxgeno adicional
para lograr una combinacin balanceada.

Cuando hay exceso de oxgeno disponible, se producen gases


altamente venenosos, como los gases nitrosos NO o N0 2 (xidos
de nitrgeno). Estos gases son fcilmente detectables: por su
olor y color caf-rojizo.

Por otro lado, si estamos en defecto de oxgeno, se forma el


mortal gas monxido de carbono (CO) , el cual desafortunada-
mente no es detectado por olor ni color.

3
4

Adems de la formacin de gases venenosos por exceso o defi-


ciencia de oxgeno, se produce una disminucin de temperatura
con una consecuente reduccin en la presin de los gases pro-
ducidos.

Para ilustrar los efectos del balance de oxgeno en el AN-FO


(nitrato de amonio-aceite combustible) como agente explosivo,
tenemos:

l. oxgeno balanceado

3(80) +14
240 14
254 = 94.5% ; 254 = 5.5% ~ 0.94 K cal/gr

nitrato de amonio + aceite combustible (diesel)


.' '

2. Oxgeno en exceso (positivo)

CHz llHzO + C0 2 + 4Nz + 2NO


= 3.4% -+- 0.61 K cal/gr

Adems de que se produce menos temperatura y presin se


produce gas nitroso (NO), que es un gas venenoso.

3. oxgeno deficiente (negativo)

2Nz + CO
92% 8% -+- 0':.82 K cal/gr

Se tiene menor temperatura y presin y se produce monxido


de carbono (CO) que es mortal.

4
5

La reaccin qumica m1is eficiente para elANFO es 94% de


nitrato de amonio y 6% de aceite combustible diese!.

Se pueden producir otros agentes explosivos ms potentes,


por ejemplo utilizando aluminio:

240 2 ( 2 7)
81.5% 18.5% +_1.5 K cal/gr

La desventaja de este compuesto para uso comercial es su


alto costo. Se usa s6lo para explosivos militares.

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5
6

CLASIFICACION DE LOS EXPLOSIVOS

Los ingredientes usados en la _fabricaci6n de explosivos se


definen como: explosivos bases, oxidantes, anticidos y ab-
sorbentes.

Un explosivo base es un s6lido o lquido que bajo la acci6n


de suficiente calor o impacto se transforma en un producto
gaseoso con acompaamiento de energa calorfica. Los combus-
tibles y oxidantes se agregan para lograr el balance del ox-
g_eno.

Un anticido se agrega para incrementar la estabilidad en


almacenaje y un absorbente se agrega para absorber o proteger
los explisvos bases.

Un agente explosivo es cualquier material o mezcla compuesto


por un combustible y un oxidante, de tal modo que ninguno de
sus ingredientes sea explosivo base.

En este caso la mezcla ANFO no puede ser detonada por un


estopn No. 8, que contiene 2 gr, de una mezcla de 80% de
fulminato de mercurio y 20% de clorato de potasio.

El ANFO tiene baja resistencia al agua y deflagrante.

La adici6n de un ingrediente explosivo como el TNT, cambia


la clasificaci6n de la mezcla de agente explosivo a explosivo.

Los agentes explosivos pueden ser clasificados como -agentes


explosivos secos- o -agentes explosivos "slurry"-. El ANFO
(agente explosivo seco) se inici6 en 1950. . '

6
7

Hidrogeles

Los hidrogeles son los explosivos ms recientemente desarro-


llados y actualmente son los ms utilizados. Se fabrican en
formulaciones tanto de agentes explosivos como de explosivos.

Contienen alta proporcin de nitrato de amonio, parte del


cual est. en solucin acuosa y dependiendo del resto de los
ingredientes, puede ser clasificado como agente explosivo o
explosivo.

Los agentes explosivos contienen ingredientes no sensibiliza-


dores, como aceite combustible, carbn, azufre o aluminio, y
no constituyen cpsulas-sensitivas, mientras que los explosi-
vos hidrogeles s contienen ingredientes como TNT que los
transforma en cpsulas-sensitivas, el TNT. slo es una cpsuia-
sensitiva. Las mezclas del nitrato de amonio y los aceites o
los sensibilizadores se espesan o gel~tifican con gomas para
proporcionar resistencia al agua.

Los hidrogeles son ms seguros y no detonan an barrenando


sobre ellos, lo cual no sucede. con las gelatinas.

Dinamita pura

La dinamita pura est compuesta por: nitroglicerina (NG) y


slice (Si0 2 ) en proporcin 50% (NG) y 50% (Si0 2 ) hasta
25% (NG) y 75% (Si0 2 ) (Kieselgur o tierra de diatomeas o
infusorios) . Normalmente se fabrica en 20 a 60% (NG) y
40 a 80% (NS + C, donde NS = Nitrostarch.

7
8

TABLA 1 INGREDIENTES USADOS EN LOS EXPLOSIVOS

INGREDIENTE FORMULA FUNCION

Nitroglicerina (NG) C 3H3(N03) s Explosivo base


Trinitrotolueno (TNT) CsH2CH3 (N02l 3 Idem
Dinitrotuleono (DNT) Idem
Glicol de etileno
dinitrato (EGDN) C2H4 (N03) 2 Idem, anticongelante
Nitrocelulosa CsH7 (N03) 302 Idem, gelatilizante
Nitrato de amonio (NA) NH4N03 Idem + oxidante
Clorato de potasio KCI03 Idem + oxidante
Perclorato de potasio KCt04 '. Idem + oxidante
Nitrato de sodio (SN) NaN03 Oxidante, reduce
congelacin
Nitrato de potasio KN03 Oxidante
Pulpa de madera CsH1o Os Absorbente, combus-
tible
Aceite combustible CH2 Combustible
Parafina CH2 Idem
Aceite para lmpara e Idem
Gis CaC03 Anticido-estabili-
zador
Oxido de zinc ZnO Idem
Aluminio (metal) At Catalizador
Magnesio (metal) Mg Catalizador
Kieselgur Si02 Absorbente anti-cake
diatomeas o
infusorios
Oxgeno lquido Oxidante
Azufre Combustible.
Sal Anti-inflamante
Compuestos orgnicos
nitrosos Explosivo base,
sensibilizadores,
anticake

8
9

TABLA 2 ENERGIA CALORIFICA (Q) PARA ALGUNOS EXPLOSIVOS

EXPLOSIVO DENSIDAD Q. (cal/gr)

Nitroglicerina (NG) 1.6 1420


\,_
PETN
Pentaeritritetetranitrato 1.6 1400
RDX 1.6 1320
Compuesto B 1.6 1140
Tetril 1.6 . 1010
NG, Gelatina 40% 1.5 820
Slurry (TNT-AN-H 2 0)
20-65-15 1.5 770
NG, Gelatina 100% 1.4 1400
NG, Gelatina 75% 1.4 1150
AN, Gelatina 75% 1.4 - 990
NG, Dinamita 40% 1.4 930 +

AN, Gelatina 40% 1.4 800


NG, Dinamita 60% 1.3 990
PETN 1.2 1200
Semigelatina 1.2 940
Dinamita extra 60% 1.2 880
Arnatol, 50/50 1.1 890
RDX l. O 1280
DNT ,. l. O 960
TNT-AN (S0-50) l. O 900
TNT 1.0 870
ANFO ( 94-6) 0.9 890
AN 0.8 350

"'

9 .
10

'Plvora negra

Es el explosivo comercial ms antiguo. Originalmente era una


mezcla de nitrato de potasio, carbn vegetal y azufre; ahora
,.
se usa nitrato de sodio en lugar del nitrato de potasio.

Composisin: Ni.trato de potasio 75%


Carbn vegetal 15%
Azufre '10%

Cuando se usa nitrato de sodio se disminuye un poco su por-


centaje aumentando el carbn y el azufre.

Tiene propiedades indeseables para su-uso, razn por la que


ha sido sustituida .

.Es extremadamente sensible al deflagarse o quemarse explotan-


do a baja velocidad (1300 pies/seg). Se usa en forma limitada
en rocas blandas en canteras.

VELOCIDAD DE DETONACION

La propiedad sola ms importante a considerar al evaluar la


potencia de .un explosivo es su velocidad snica y puede ser
confinada o no confinada.

La velocidad de detonacin confinada es una medida de la .velo-


cidad con que viaja las ondas de compresin a travs de una
columna de explosivo dentro de un barreno u otro espacio con-
finado, mientras que la velocidad no confinada se obtiene
cuando se detona el explisvo a cielo abierto.

10
.. i
11

Como los explosivos se usan con cierto grado de confinamiento,


es ms significativa la velocidad confinada.

La velocidad de detonacin confinada en los explosivos comer-


ciales vara entre 5000 y 25 000 pies/seg.
'

Las velocidades no confinadas son del orden de 70 a 80% de la


velocidad confinada.

PRESION DE DETONACION

\. La presin de detonacin es una funcin de.l velocidad de


detonacin y de la densidad del explosivo. Usualmente no se
menciona como una propiedad, pero es muy importante en la
seleccin del expiosivo. Cuando se tiene una cara libre se
producen esfuerzos por impulso que son reflejados en la roca
y son parte importante del mecanismo de rotura o de fragmen-
tacin.

La relacin entre la velocidad de detonacin, la densidad y


la presin de detonacin es compleja. La siguiente expresin
es una de las aproximaciones obtenidas:

p = 4.18 x'lO~ DC 2
1 + 0.8D

en donde:

p presin de detonacin, en Kbar


1 Kbar = 14 504 lb/pulg 2 ,

D densidad
e velocidad de detonacin, en pies/seg
\

11
. 12

Hay que distinguir entre presin de detonacin y presin de


ignicin o de explosin.

La presin de ignicin o explosin es la que produce el cho-


que o impacto y tiene un valor del doble de la presin de
detonacin .. Esta presin de choque o ignicin se caracteri-
za por una onda muy puntiaguda frente a la cual toda la mate-
ria es ionizada y pulverizada.
~Or---------------~
1~
.1.- ANFD-94/6 Granulado
2.- ANF0-94/6 Fino lb
3.- AN-Dinamita 60% 11' lA-
4.- NG-Dinamita 60%
0-\'l
5.- TNT-AN-H 0-20/65/15
6.- AN-GELATINA, 75% o 10-
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CURVAS DE PRESION CALCULADA BAJO CONFINAMIENTO PERFECTO

CALIDAD DE GASES

La detonacin ideal de los explosivos comerciales es que


deben producir vapor de agua, bixido de carbono y nitrgeno.
Sin embargo, gases venenosos como el monxido de carbono y
xidos de nitrgeno (gases nitrosos), se forman muchas vecen.

En excavaciones a cielo abierto los gases venenosos no son


importantes, por el contrario, en excavaciones subterrneas
hay que tener cuidado con ellos.

12
13

CRITERIOS PARA SELECCION DE UN EXPLOSIVO

Para cada sitio habr un explosivo que proporcione los mejo-


res resultados.

La selecci6n del tipo ms adecuado est en funci6n de las


1
propiedades geomecnicas de la roca, como so: estructura,
dureza, densidad, resistencia, humedad, ventilaci6n, etc., y
de la fragmentac~6n obtenida: altura y proyecci6n del banco.

En rocas duras y densas, como la Taconita y los Granitos, un


)
explosivo de alta velocidad tendr buenos resultados; sin
embargo, posiblemente el ANFO tambin diera buen resultado y
es ms econ6mico ..

En rocas blandas, deben usarse explosivos de bajas velocidades,


por ejemplo: caliches y basaltos vesiculares.

En general, la velocidad de detonaci6n de9e ser igual a la


velocidad s6nica del macizo rocoso (velocidad de las ondas P
de compresi6n o primarias).

13
14

PROPIEDADES DE DINAMITAS PURAS DE NITROGLICERINA

PORCIENTO VELOCIDAD RESISTENCIA CALIDAD


DENSIDAD
EN PESO CONFINADA DEL AGUA DE GASES
pies/seg

60 1.3 19,000 Buena Pobre


50 1.4 17,000 Regular Pobre
40 1.4 14,000 Regular Pobre
1
30 1.4 11,000 Pobre Pobre
20 1.4 9,000 Pobre Pobre

COMPOSICION DE LAS DINAMITAS PURAS DE N.ITROGLICERINA

PORCENTAJE EN PESO
COMPONENTES
20 30 40 50 60

Nitroglicerina 20.2 29.0 39.0 49.0 56.8


Nitrato de sodio 59.3 53.3 45.5 34.4 22.6
Aceite vegetal 15.4 13.7 13.8 14.6 18.2
Azufre 2;9 2.0 - - -
Anticido 1.3 LO 0.8 1.1 1.2
Humedad 0.9 1.0 0.9 0.9 1.2

14
15

PROPIEDADES DE DINAMITAS DE AMONIO DE ALTA DENSIDAD

PORCIENTO VELOCIDAD RESISTENCIA CALIDAD


DENSIDAD
EN PESO CONFINADA DEL AGUA DE GASES
pies/seg

60. 1.3 12,500 Regular Buena


50 1.3 11,500 Regular Buena
40 1.3 10,500 Regular Buena
30 1.3 9,000 Regular Buena
20 1.3 8,000 Regular Buena

COMPOSICION DE LAS DINAMITAS DE AMONIO DE ALTA DENSIDAD

PORCENTAJE EN PESO
COMPONENTES.
20 30 40 50 60

Nitroglicerina 12.0 12.6 16.5 16.7 22.5


:
Nitrato de sodio 57.3 46.2 37.5 25.1 15.2
Nitrato de amonio 11.8 25.1 31.4 43.1 50.3
Aceite vegetal 10.2 8. 8 9.2 10.0 8.6
Azufre 6.7 5.4 3.6 3.4 . l. 6
Anticido 1.2 1.1 1.1 0.8 1.1
Humedad 0.8 0.8 0.7 0.9 0.7

15
propiedades y
especificaciones
Tln!ex 100 . es un hidrogel (explosivo COMPORTAMIENTO: Adecuada
licuado) de dimetro pequeo, sensible densidad, velocidad y alta energa.
. al fulminante, diseado paro usos tanto CUENTA DE CARTUCHOS:
subterrneo (excepto minas de carbn) Los cartuchos son de 203 mm (8")
como a cielo abierto en barrenos desde de longitud. Optativamente
25 mm (1 ") hasta. 50 mm (2") de pueden ordenarse tambin eri 305 y
dimetro. Excelente poro plasteos y 406 mm ( 12" y 16"). Se empacan en
) moneos. cojos de cortn de alto resis'tencio con
25 kgs. netos.

...
",.
''l'. ,
'
: ; .,l:i\;> ,
't.B.b~
Cobondo un cartucho do TOVEX Cargando en una operacin subtorr6noo

16
NUMERC DE CARTUCHOS POR CAJA DE 25 KGS.
LONGITUD DE CARTUCHO
DJAMETRO
203 mm (8") 305 mm ( 12")* 406 mm ( 16")*
25 mm. (1") 209 139 105
29 mm. (1 1/8") 165 110 83
32 mm. (1 1/4") ' 137 90 68
,., op tlti'll
Gases txicos: Mnimos. clase 1 ventaas: """
Requisitos de cebado:
Un fulminante ordinario No. 6. Por las 1. Cargado: TOVEX 100 es sensible o
caractersticas de ruptura del material la cpsula. Se .ceba y se carga de
d la envoltura, para introducir el manera similar o los dinamitas. Su
detonador dentro del cartucho, se habilidad de compactacin
recomienda hacer lo perforacin en un proporciono el mximo
extremo frontal junto al cierre acoplamiento al barreno y lo
metlico. No se recomienda perforar mxima densidad de carga. Basta
lterolmente el cartucho. Es un leve empuje del atacador para
indispensable asegurar que en el llenar el barreno.
manejo del cartucho cebado, el
detonador no se salga del cartucho.
2. Plasteo y Moneo: Superiormente
Densidad, 1.10 gmslcc.
efectivo paro ambas operaciones.
Energa Excelentes plasticidad y
adherencia.
J!f..!!'f'ltt~.ii'tf.?lt;tfJt~M TM.t-100

C!JI\\!l?.+'VA-~1 .'ii, ~-~-~.:~::z:J ONmita E.ma 40%

3. GosesToxicos y Humos:
Mnimos, clase 1.
:: ~;

o 02 0.4 0.6 0.8 . 1.0


ENERGIA CCAUG x 10'1
4. Propagacin Entre Barrenos:
Velocidad Los hidrogeles TOVEX estn
diseados poro minimizar lo
DIAMETRO M/SEG PIES/SEG
propagacin entre barrenos. Todo
32 mm (1 1/4") 4050 13300 ."-sistema de retardo paro aumentar
lo fragmentacin y paro re9ucir lo
Resistencia al agua: Excelente. Sin envoltura.
sumergido en agua_ mantiene sus ptimos
vibracin funcionar
velocidad y energa. oprop.iodomente.

EsiO\ .nlormoc10~~ y \ug-'!r~nr.n~ !~.,n t...


IJOSOI.los
r. ,, cA,;,-
t>'" 1.~ ,-..,~r:en-::o n~ [) ,, " -.. - - . .............
.. - .,,nll'l .... ror1e
de/ ~f'\fiC'I(I 0 \US C'JII_\I,md'")r.,~ ~~ (:l",(ll".t')lll!' ~~" t~ rr:-rf~t)S .. xol~\w,, \ .. Ifl '~ :~J: :.:;r r.-on"'\nr1~ '"~n f'lf
.Sufrco~nte COfl()(lnu~niO 1ecnC':) roro frl-~r O)ff'\'t::r ~1 i~lQ:"l o:~ OCOnMn \'1 ;-. l":: -~~:-);,;(! l p.-,'lt ni")
goron!ll.O rP-who:k\ lo..-:-.uohl-~s n o~t'" .. ,,.~~)tunb:dod alguno o1r Clonrn n In onl .. rr. .. 1'Y."":., l. ...;. \i.O:_I"'!r-:oncns.
ESJo mlormocin nos~ l'lf'-.r"' I":')ITV"' O"!'"~'t/ocion r.;-1~:'1 .sor o ... ;...,ror cuolqv~r .or'!nr-:- .:~.-,..,..
17
_ ; __ _ _;_O::.:U'-;';.;PO:;.:N,;.;T:';;,;::S."';A;-:.OO.:E C.V. CE~~.!!.T!-t.IENTO_DE.EXPLOSIVOS---
------ ---- HOMERO No 200 1.\EXICO S. C.F. TEL, 250-9Q.JJ
TDUEJI( 700 es un hidrogel (explosivo requeridos poro todo tipo de voladuras
licuado) sensible al fulminante. Su de roca y mineral de dura o mediano
diseo est particularmente dirigido dureza en minos subterrneos, toos
poro los dimetros de borrenacin abiertos, conteros y .construccin en
intermedios desde 50 mm (2") hasta general. Muy eficaz en plosteos, con
150 mm (6"). De gran versatilidad, superior plasticidad, consistencia y
tiene las caractersticos y propiedades adherencia.

propiedades y requisitos de cebado:


especificaciones Un fulminante ordinario Na. 6 (Una vuelta y un
nudo de Primacoid* Reforzado de 50 granos,
Densidad: l. 18 gms.lc:c. equivalen para el caso con este producto a un .
fulminante No. 6)
Energa:

Dinainita tra fi()'% 1

Gelame.t al'macenamiento
y transporte:
. .
o 0.2 0.4 0.6 0.8 1.0 1.-2 ,.
ENERGIA iCAl/Ct X 10'1
TOVEX* 700 es compatible con los altos explosi
vos (dinamitas y agentes explosivos). Es incompa-
tible can las accesorios detonadores (fulminantes,
Velocidad: 4800 rn/seg (15750 p/seg) estopines, etc.) En condiciones adecuados de.ol
Gases Toxicos: Mnimos (Clase 1) mocenamiento, -polvorines secos, fresq:>s y bien
. Resistencia al Agua: Excelente ventilados, puede conservarse durante 1 ao.
Cuente do Cartuchos:

Dim. del Cartucho Nm de Cartuchos


mm. plgs. por cc!a de 25 Kgs.
44 1 3/4 32 USO:
50 2 24
4 2 1/2 17 TOVEX* 700 es ensible al fulminante. Paro ini
76 3 11 ciorse no ciecesito ser cebado. Es un extroordina
ra producto coma carga de fondo, carga de
columna, como cebo iniciador de-otros explosivos
la. longitud de las cartuchos es de o agentes explosivos y como explosivo paro pies
406 mm (16 plgs.) teas.

18
ventajas:
l. Sensible el fulminante. No requiere cebo 5. Seguridad incrementado. Menos sensibili-
suplementari_o. dad al impacto, al golpe y al luego.
2. Versatilidad. Adecuado para usa en barre-
naciones de dimetro intermedia (desde 50 6. Resistencia al Aguo. Excelente. Superior o
mm hasta 150 mm) en operaciones subterr- lo de los explosivas tradicionales.
neas y de superficie. Excelente para plasteo.

3. Carga. Lavariedad de dimetro en que es 7. Propagacin entre Barrenos. Est diseada


obtenible permite gran. flexibilidad al diseo paro minimizar lo propagacin entre barre-
de voladuras y el cargado de barrenos. nos. en plantillas normales; por lo tonto, todo
disea de retardos con el fin de" mejorar lo
A. Gases txicos.- Mnimo produccin de gases fragmentacin y de reducir lo vibracin, !un,
txicos Y. humo. cionar ms apropiadamente.

hto~ inlormocione~ y sugerencias. e~1n bo!oadas. en la experiencia de Dv Pont, S.A. de C.V. y se ofrecen como parte del r
~rvicio o sus consumidores. Se presupone que lo's productos explo)ivos sern usados por personas con el. .~~.~ficiento
conocimLento tcnico poro poder apreciar el riesgo que acompao su u~. Lo compaa Pu Pont no garonliza resuhodos
favorables ni asume responsabilidad alguno por cuanto o la interpreloctn de sus suge encios. Esta informoci6n no se
ofroco como ourorizocin poro usar o violar cual~uier porenre ex1srenre.

DU PONT, S.A. DE C.V. DEPARTAMENTO DE EXPLOSIVOS


HOMERO 206 MEXICO 5, D.F. TEL: 250-90-33 .

".'

19
..
......
: !;.

. .. .. '
...
------ ....
... ,. ' ... '.- '0!: -~ . ..'

Super Mexamon* D reune las ,.


t
caracterlsticas principales de los .,
Agentes Explosivos: seguridad,
l.'
economa y la eliminacin de los
m9lestares fsicos producidos por las
....
. .
Dinamitas. Conjunta las .
.
.
...:~'
.............. . .
. ,,
',

pr9piedades principales do trabajo . Dlfpoa'J2),.?_ -.


'"~.;,a.;;;q':.,~. ;;.r>:r-....~, '1!
"""",.,;,.v:; s:-4. ...... .
'---
de los altos explosivos potencia y : '
' ...... ~ ~-~ -~1
..
11:. ......
velocidad, pero con dos ventajas: -- ~-~- . . liQ:l. , .... ,.,.....1, .......
----------~---~'""'- n~: ... " .. ~()_._ . J
baja densidad, que permite ahorros
substanciales y resultados
--....... :
. '/;
superiores, al hacer posible la meior 2 .. '-.::~ncio: Lo velocidad de Super tv\examon"' D y
distribucin de la carga explosiva en la energa que desarrolla por su gran volmen de
gases de expansin lo equiparan en potenCia o lo
el barreno. Adems, un mnimo de Dinamita Extra 65%.
gases txicos que lo hace indiccdo 3. lJi:;lribuci6n de lo cargo: Super fv'\exOfT!On"' D
para uso subterrneo. por su baja densidad permite lo mejor di~tribucin
del explosivo en el barreno y en consecuencia, una
mejor fragmentacin.
PROPIEDADES .: : o rc~ui~re mezcias aciicionales: Super
1

Mexomon *. D es un Agente Explosivo


Potencia: eq~1ivalente o Dinamito Extra 657'o cuidadosamente formulado e integralmente
Densidcd vaciado en el barreno: 0.65 gms./c.c. elaborado, listo para cargorze directamente de lo
Densidad sopladoneumcicamentc: O. 75 bolsa, tal como se empaco. Resultado: economfo, no .
gms./c.c. (a 4.20 Kg./cm 2 60 lbs./pulg. 2) hoy desperdicio.
Velocidad: 3,800 mts./seg. (12,500 pieslseg.) 5. SansiOiiidcd Super Mexomon* D ha
aprox. demostrado ser ms sensible o lo onda de detonacin
que cualquier mezclo de Nitrato de Amonio y Aceite
usos Diesel o combustible.
). ::-J es aceitoso: Super fv\examon* D por su
Super Mexamon * D proporciona bueria elaboracin integral, ofrece los mximas
fragmentacin en roca de mediano dureza. comodidades al usuario. Est libre de migraciones y
Super Mexamon* D est di~eado paro uso en minas evaporaciones.
boje tierra. Fluye perfectamente con cargadores ?. ~:.:5u;to~os rt"?orr.-:!ucihl~s: Con Super
neumticos y se compacto perfedamente an en Mexomon* D los resultados obtenibles, voladura tras
borrenaciones de contra-pozo. voladura, soh constantes y reproducibles siemPre y
Super Mexamon* Des del todo recomendable para cuando se cebe apropiadamente. Los resultados
ser empleado o cielo obirto. Fluye con todo constantes no son posibles en los mezclas de Nitrato
facilidad en barrenos inclinados. de Amonio o fertilizantes con combustibles, debido o
los tantas variantes que intervienen en su
preparacin.
VENTAJAS .'...: )OU(iC:u::i: Super J\1\exomon* D no contiene
nitroglicerina.
l. Versatilidad: Super Me.,amon* D puede. usarse .; =~~nomios: Super Mexomon* D puede en
tanto en minas bao tierra como en operaciones o muchos cesas sustituir ventajosamente o los otros
cielo abierto. explosivos. ms altos en precio.

zo
21

o INICIACION CARGA .'\.


\j

El iniciador o cebo recomendado poro detonar el En operaciones o ciclo obieno, Super lvlexomon D
Super lv\exomon* D debe ser un explosivo potente y puede cargarse por gravedad, vaciado. Lo tabla o
violento, tal como, 1) Tovex 100 y continuacin muestro aproximadamente los kilos por
2) Tovex 700. El cebo de iniciacin metro lineal de barrenos de varios dimetros.
debe constituir un 15%.
oproximodomente, en peso, del total de lo cargo
explosivo en el barreno. En barrenos largos es Dimetro Barreno Kg. por Metro lineal
cms. (pulgs.) de Barrono
recomendable usar ms de 1 cebo de iniciacin y
cordn detonante "Primocord" o "E-Cord" o lo 2.54 (1) 0.329
largo del barreno, distribuyendo los cebos o 5.08 (2) 1.318
intervalos mximos de 5 metros; es decir, debe 7.62 (3) 2.964
10.16 (4) 5.270
distribuirse el cebo total o intervalos o lo largo del
barreno dejando siempre en el fondo lo mayor 12.70 (5) 8.234
cantidad dal cebo iniciador. 15'.24 (6) 11.857

ALMACENAM! ENTO EMPAQUE

Super lvlexomon * D debe almacenarse Super Mexomon D se envaso-en bolsos de papel


considerndolo para el caso,_ como cualquier otro multicapos con lo'rro interior de polietileno. Coda
.. explosivo .. Es aconsejable dor rotacin o los soco contiene 25 Kgs. netos.

o existencias almacenados, usando siempre


primero el material ms antiguo. .,

.fJtol informaciones y sugerencias estn.bosodos en lo experencio de Dupont, S.A. de C.V. y se ofrecen como parte del
s.arvicio o sus consumidores. Se presupone quo los produe1os explosivos ser6n usados por personas con el suficiente
conocimiento rcnico porO poder apreciar el riesgo que acompao su uso. Lo compaa Du Pont no gorontzo re su hados
fa'<'Oroblos ni asume responrobilidod alguno por cuanto o lo interpretacin de J.vs sugerencias. Esto info~mocin no $e
ofrece como outorizodn poro uJ.Or o violar cualquier potenre,exi$tente.

DU PONT, S.A. OE C.V. DEPARTAMENTO DE EXPLOSIVOS


HOMERO 206 MEXICO 5, D.F. TEL: 250-90-33

o
21
..
o
-..
.f . -~ (,' i

,e :r ' ' '


.- .,
.'. ".)
'-
T .. 7 ;

1
1

'.

.. '
.e

,:-;
()
~ T

e: .. -' :..
,..

' . r.r

.J ,.-

..
<. ..
. l. ( .. ,

.- .. ~' 1 '.

) " .
,
23

t) Hay dos series bsicas de retardos disponibles: de retardos


cortos o milisegundos con incrementos de retardo de 25 m en
el intervalo inferior y 50 m en el intervalo superior y,
retardos largos a menudo llamados retardos lentos o simple-
mente retardos, con incrementos de retrdo de 0.5 seg y 1 seg.

Con los estopines de milisegundos se produce mejor fragmenta-


cin y se reduce la presi6n de aire y las vibraciones del
terreno. .:

Los estopines de retardo s.e usan en lumbreras o tneles para


dar tiempo suficiente al movimiento de ~a roca. Probablemente
se produce fragmentaci6n ms gruesa que la obtenida con mili-
segundos.

J ...

J
23
..... .' ' .
. '

.--

'' ,o
....

...
'

.,'
'
i'
t ' .1

.. 1
;
ol
1

~. :., .. .... , '


-~-
-". ' -
: .- ~ t
' .

o
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\ ... '
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,.r
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(

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-....... T'
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25

Cordn detonante

El cordn detonante consiste de un tubo de plstico resisten-


te al agua, que se protege con una cubierta o forro fabricado
con una combinacin de textiles, plstico y alambre a prueba
de agua. Las cubiertas tienen diferentes grados de resisten-
cia a la tensin, abrasin y flexibilidad.

Dentro del tubo de plstico est el ncleo o corazn constitui-


do por un alto explosivo,. usualmente PETN. La cantidad de
PETN varia entre. 1 gramo/pie a 400 gramos/pie, y se produce
en diferentes potencias.

Todas las potencias de PETN pueden detonarse con una cpsula


elctrica y su velocidad de detonacin es de 21 000 pies/seg.

Su notable insensibilidad contra impacto y friccin es ideal


para su uso en la lnea de encendido y lneas troncales.

Como los estopines elctricos se sujetan al cordn detonante


hasta el final justamente antes de la voladura, la mayor par-
te de una falla aleatoria por detonacin se elimina.

Usualmente se usa el cordn de 25 gramos/pie y el de 50 gr/pie


se usa en trabjo7 especiales.

El cordn detonante es un explosivo de alta potencia que


explota con una gran produccin de aire. Hay que tener cui-
dado con este efecto.

Un cordn detonante de 25 a 50 gramos/pie detona cualquier


cpsula-sensitiva (primer o cebo y cpsulas de alta potencia,
como so~ los boostersl .

25 _.,
27

Cordn detonante Non-electric (NONEL)

Este es un cordn detonante muy til para voladuras subte-


rrneas, pues se eliminan las fallas por electricidad est-
tica. Tambin se usa en voladuras a cielo aiberto para evi-
tar vibraciones detonando barreno por barreno al igual que
el cordn detonante y en zonas altas donde se generen tormen-
tas elctricas.

El NONEL detona en una sola direccin, por lo que hay que


tener cuidado en su acoplamiento.

Tambin existen conectores especiales de retardo constituidos


por el mismo tubo de NONEL en longitudes de 2 pies con termi-
nales de plstico.

El NONEL tiene una gran resistencia al agua, ya que un extre-


mo est sellado contra la cpsula de detonacin y el otro
est sellado contra una terminal de plstico.:

El NONEL no explota, pudiendo sostenerse perfectamente con las


manos.

El NONEL tiene una velocidad de 9000 pies/seg

Su composicin qumica es:

26
28
'
. .~ .'

fl !lEA.tlAS
poe Lj'O'-lOA D~ C.HOQllE..

N.A. P\.lL'll:.~~\..0.6.- '( 101-li~AOA


_".=---- L / o. 'J 'o)
f'(_t..c. 1 U~l>. ':> R. AO \ALE. S 5t:.CLIENC.\A E.N L,t:.. fO\U,\b.C.\0~ DE.LCtt.t..IE-1<

F R1!. (;N'\ e~ iA C. \0 N 1 \)E. S\:'l~>-H.I"'\E~\0 =


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COMrllE.SION
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e;:_~ . 6'J.. r~ do

MA \E:.RIAL NO (OHE.SI\10

---/ /
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C.A.!-1B\Ot>E. f\lE\HE.
1
O E."E.IH11A e~~ LAS\ICO.
MATERIAL O DE VIE>Rfl.C\ON

(Olv\POf..lE~1E..S O 1:- LA Et-.\E.'O!.C:.I.b. ~~

Po~ hi\PAC..\0 DEL C..xi"LOS\ \JO evEfvvvv~

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. 29
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;

' .. :... ~---' : .: _______ /


1 l-.IFLUE~C.IA. \>E.L Pto. not-~ E.snuc. iURAL DE...LAs_PA~11CULA':I_)
. . . : ' . -.. . - ---
. J

. -
fltA.CU~~I-'.lE.I-IiO POt. 1
(OMPRE:~lO~ O 1E~S)Oil '

; '

..... : - - ;---: ____ : __ ; __ -; -. -- ..,.... . ,... .. '' - .


. -- . -- . ----. ------,--~__l..__.,:_~-~----1

- . f-t. .f~A.C.\U~A.\>1\\E.l{\O_PO~~

--
.. Coe.TA\.l.iE.. _
Cft .- 29 ----------- -- ....
'
____.__ --;--~~--:.----
31

....---..----
r-- \..'="W::::::~----.---;
ft-'C\UIZA 1
1 tTACO
1
11 _.._ ~ . ......_
-- ra~IJ\~C.IO~
n r. Los~s

'D ESf'~E~OI- l.
MIEI-liO DE
C. U ~I>.S 'J E. R.-
\ICA.LE.S

..
(j) fRAt iUR/I.S YE~i\tALES eoMo CU.:!AS

F IZA.C.\Ut2.b.S Ho~\ t.C> 1-\lAc":>

S AL\1)1>, !)E GA.se:.s

P~ES\ON 7.

FRA6\v\E-N10':> E.~ fORMA DE'i11-lt.~~ULOS


30 - Fo~ r.:E.c..lo o~ Co~Z.it.'-l\E. (1oRsi6~-.~)
,., ... ... 'L rL:.')( \0 N ___ .
32

MECANISMO DE FRAGMENTACION

Las rocas normalmente son ms resistentes en compresin y


trituracin que por tensin, por ejemplo: algunas calizas.
tienen resistencias a compresin entre 250 y 1500 kg/crn 2 y
resistencias en tensin tan bajas corno 35 a 150 kg/crn 2

Por otro lado, los explosivos y agentes explosivos utilizados


'
producen presiones muy altas que reaccionan con velocidades
entre 2500 a 8000 rn/seg (5300 a 17 000 rnph).

La presin desarrollada sbitamente dentro del barreno alcan-


za valores desde 18 000 hasta 15 000 kg/crn 2 dependiendo del
tipo de explosivo y de las condiciones de confinamiento.

El efecto del explosivo que reacciona contra la roca produce


un impacto, o impulso, desde un golpe aplicado rpidamente,
de extremadamente alta intensidad.

Cuando el explosivo est dentro de un barreno circular, se


ejerce igual presin en todas direcciones a lo largo de todo
el permetro del agujero. La roca en toda esa regin es com-
primida y pulverizada hasta una distancia.lirnitada del orden
de ~/4.

La aplicacin sbita del impacto es seguida por la produccin


de alta presin que introduce ondas de esfuerzos compresiona-
les que rpidamente penetran en forma de abanico a travs del
macizo rocoso corno ondas elsticas. Esta accin se produce
an cuando las rocas son ms bien frgiles, pero son algo
elsticas. La velocidad con que viajan las ondas de choque
a travs de la roca, es funcin de la densidad del medio.
Las rocas densas dan lugar a altas velocidades y las rocas
blandas porosas o ligeras, a bajas velocidades.

31
33

Parte de la energa transmitida a travs de las ondas compre-


sionales es reflejada y refractada (flexionada) por cambios
de densidad o discontinuidades de la estructura. Cualquier
frente libre o cambio en el tipo de roca produce este efecto.
El resto de_la energa tiende a mantener su direccin original
de viaje.

Los ngulos de reflexin son iguales a los que van hacia las
fronteras. Los ngulos de refraccin dependen de las carac-
tersticas de los dos materiales. Esto es, que en cada cam-
bio de densidad se produce relfexin y refraccin de los im-
pulsos de la energa, al equilibrarse la energa sigue via-
jando en su direccin original.

Si un golpe es ejercido a una partcula, la energa es trans-


mitida en la direccin de aplicacin del golpe hacia las par-
tculas adyacentes, hasta que la energa es consumida como
resultado del trabajo realizado y por efectos como friccin,
amortiguamiento, fragmentacin, etc.,

Los suelos granulares no tienen cohesin, de modo que tienen


poca o ninguna atraccin entre partculas, an cuando cada
partcula pueda tener un poco de elasticidad por s misma.

La mayor parte de las rocas es cohesiva y algo elstica,


teniendo diferentes efectos que los producidos en fragmentos
sueltos.

32
34

VIBRACIONES

Las vibraciones del terreno pueden medirse mediante los des-


plazamientos que se produzcan a una masa sujeta a un resorte
o a un alambre. Los impulsos pueden ser proyectados en una
pantalla de un osciloscopio, en el cual puede determinarse
la velocidad de la particula, su aceleraci6n y la amplitud
de su desplazamiento.

Generalmente la masa viene a ser el ncleo de un pequeo


transformador lineal en el cual al desplazarse el ncleo,
se producen cambios de voltaje y amperaje en el transforma-
dor pequeo que significan los desplazamientos de la masa.

Estos transformadores (LVDT) constituyen los ge6fonos y pueden


instalarse en tres direcciones dentro de un ge6fono.

e~<~orr~ \lertic~J

~ \-1\V'.SO.

S1s \'.\CG~A. r=o

33 .. ;. y
35

ONDAS SISMICAS

ONDAS DE CUERPO:

l. Compresiona!
Longitudinal
Primaria - p

De empuje

2. Corte.
Onda transversal
Onda secundaria - S

ONDAS DE SUPERFICIE:

3. Leve
Igual de peligrosas que las P y S
Rayleigh

En la figura 1 se presenta la transmisin de ondas de compre-


sin por reflexin y refraccin ssmica.

34
-
................. ...... . .

\lEMPO
t-'\ S
36
V, _V,_

'
1
1
1
:n

1---+---r----i-+----...l_-..... 1
1
'
1
1
D\51ANC.\A.
Pu\ono DE.
'J ~~~A.C.\0~,7
1
1 . 1
__.v-7 e, t:Cl ,~0
1
.. ~05
,.,......--- !
,,
_,,; RW3Q F~ !:.~lE
DC. ON'\lt>.S

"' Yt

R Efl.X.\0 ._ 1 R'E:.F R.ACCION Dt=. 0NOA5 \/~-:. ~ G\tl-tl')

1
::_.,'1"1 r '2-(I+Y)
A.:: ANGULO tlt INC.IDENCIA

1 \
~-

....... R~ A14GUl.O
' .. O~ i!:.l'l.E.XION

r .. l\~~u1..o t>'
Q.e F~.e.cct o\o:i


v,>V~"""'~>r
Yri..\/t-'1 A4r
35
37

Apndice 1

Distancia Carga, kg (detonacin instant.1nea)


(m) Grupo A B e D E F G
0.5 0.02 0.04 0.08 0.16.
1 0.008 0.0015 0.03 0.06 0.12 0.25 0.50
2 0.025 0.05 0.09 0.2 0.4 0.7 1.4
3 0.040 0.08 0.16 0.33 0.65 1.3 2.6
4 0.06 0.12 0.25 0.5 1:o 2.0 4.0
5 0.09 0.18 0.36 0.73 1.4 2. 8 5.6
6 0.12 0.23 0.47 0.95 1.9 3. 8 7.2
7 0.14 0.27 0.57 1.15 2.3 4.6 9.2
8 0.18 0.36 o. 72 1.45 2.9 5.8 11.6
9 0.2 0.42 0.85 l. 70 3.4 6.8 13.6
10 0.25 o;5 l. O 2.0 4.0 B.O 16.0
12 0.3 0.6 1.3 2.5 5.2 10.5 21
14 0.4 0.8 1.6 3.2 6.4 13.0 26
16 0.5 1.0 2.0 3.9 7.8 15.5 31
18 0.6 1.2 2.4 4.7 9.4 19 38
20 0.7 1.4 2.8 5.6 11 22 44
1.0 2.0 4.0 8.0 16 32 64
30 1.3 2.6 5.2 10.4 21 42 84
35 1.6 . 3.2 6.5 13 26 52 104
40 2.0 4.0 B.O 16 32 64 128
45 2.4 4.8 9.5 19 38 76 152
50 2.8 5.5 11 22 44 88 176
55 3.3 6.5 13 26 52 104 208
60 3.8 7.5 15 30 60 120 240
65 4.3 8.5 17 34 68 136 272
70 4.8 9.5 19 38 76 152 304
75 5.3 10.5 21 42 84 168 336
80 5.8 11.5 23 46 92 184 368
85 6. 4. 12.8 25.5 51 102 204 408
90 7.0 14.0 28 56 112 224 448
95 7.6 15.2 30 61 122 244 488
100 8.5 16.5 33 66 132 264 528
110 9.3 18.5 37 74 148 296 592
120 10.5 21.0 42 84 168 336 672
130 11.7 23.5 47 94 188 376 752
1'40 13.2 26.3 52.5 105 210 420 840
150 14.5 29.0 58 116 232 464 928
160 16.0 32.0 64 128 256 512 1024
170 17.5 35.0 70 140 280 560 1120
180 19.0 38.3 76.5 153 306 612 1224
190 20.7 41.5 83 166 332 664 1328
200 22.5 45.0 90 180 360 720 1440

Los grupos A-G dependen de la vibracin de suelo permisible para cons-


truccin, instalacin, etc.
El e es el grupo normal
38

PROPAGACION DE ENERGIA

La energa se propaga disminuyendo con la distancia es direc-


tamente proporcional con la presin de detonacin e inversa-
mente proporcional al cuadrado de la distancia el Bordo:

en donde:

B bordo
K constante
P presin de detonacin
resistencia a tensin

Energa
tB
_L

El valor ms significativo de la energa es la velocidad de


la partcula. El Bureau of Mines usa la siguiente expresin:

Esta expresin puede graficarse en escala logartmica como


se presenta en la figura 2, en la cual la distancia .escalada

D
so = W'; o sea W

37
39

en donde

W mxima carga por retardo

La velocidad de particula permisible es de 2"/seg.

En la tabla I se presentan las cargas de explosivo mximas


permisibles por retardo en Suecia.

En la figura 3 se presentan los efectos de la velocidad de


la particula con la respuesta humana.

38
...Q

~
- .. .. ;
H
.
1o 1 \ '
t..
1 '
D
o - -~ .
......
.l

-- :, 1000
-<Eb-m V ~t~~EJoR1 1 - ~ soo
:Qf-~
f Vfo/fJ~[1
~
~
..!}

1~ rc9 1\ lOO
uJ uJ
-"' ~
400 1
\
\ \ \ FR.)~rokAs, ~RI~>.Ro <Y:
o
b1 ~j
1
j - ~
~

~-~/
1\ '2..00
i
Q._ ~

l~x- ~~
\
z o
1\ >
otl
4.
\ '\ \ 100 r-;_
"~
~ BO r-"
i_ W-
liJ
<Y. 11
r--
- ""' - f-.1 ~
"' 1\ 1\..,- Dt."iqE.
-fW ,:=~~
. ..J
~ .C,
':i.Q.4
'
1\-- '\ BuR.o.u OF MI E. S 0- lOO 1- ,_ ~
40 1
~
y ~~ ,.,;? _
X
-
!. \ V ' 1\ u.J
1 -
IL -
..(
1>- o. 'Z \
\ uJ .!!'~_,,
o 'lO ~~~
1' \
uJ
o
o. 1 1\- '\
\
o rt .:. ' '(
1/
~ ..53L _ _
::; _,;.
-

~--; V:~ i 11
.
~ 1 (o (
o uJ 10
4.
~ o.o I 1i
~
\ \ ()___ B
;;
1
_
1

:5 0,0 4 -- - - ~ ,- \
1\-- - - -
()

2: 4
- .-
IL;~ 1
[\ __, -
-'
~- ~~~~
od
\ \ )< 1
> 0.0 ~~ 1- -- 1- - < ,, 1
1" >
'- 1
o. Ol \
j 1 j
'2 4 C, lO 'lO 40 G,.) (00 '2.00 -\00(,()0 100
lO '20 40 iDO lOO 'ZCXJ 4 00 lOO 1000 '2000 4000 ICX:OO
OI':>TMi~IA t~CALA.t>. ' R/w'h, fVIb';<- iSIANCIA_, PlE.S
' L , -P
v -=-h h'iz.) -
S 1)- \Z - ' W-:. _R_ '\2
-:- Y\J 'h ' \ $ t> J
. -- . -----.\ . ;- .:
41 .

- 5'
~10~-----.-----,
-
.......
~
-'
:;1
~
i
~ LO~--~--~------~
~ 8~~

"'
ll

~ 0.1.~------,--+-------''----1
!:! PERaFTIB E
u
..,
~
~
i
. O.Ol..l.L-----::-S---:-1-;;-0---:~~100

'fl<ECUENCIA ( H.R\<.)

40
42

REDUCCION DE EFECTOS DE VIBRACIONES

Para reducir los efectos de las vibraciones debern tomarse


las siguientes acciones:

l. Seccionar la voladura (dividir el banco)

2. Reducir la carga por retardo

3. Cerrar el patrn de barrenaci6n, y

4. Utilizar dos cargas por barreno.

41
48

ABBREVIATIONS AND SYMBOLS FOR EXPLOSIVE


ENGINEERING DESIGN

a Constant
A Blast area, sf
Ap Amplitude of incident compressive wave, ft.
AS Time used in adding steels for one dril! cycle, min.
b Constant
B Optimum burden for charge, ft.
B' Minimum burden for charge, ft.
B" Maximum burden for charge, ft.

e Unit cqhesion of material, psi


C Total weight of primary explosive charge, lb.
Cd Bucket capaci ty of power. shovel, e y (broken material)

d Any distance, ft.


de Loading density of explosive, ppf

dp Distance between primers, ft.


d ' Minimum distance from collar to initial primer, ft.
p
d " Maximum distance between any two primers fired
p
simultaneously, ft.
dr Density of rock, pcf (solid)
D Time consumed in penetrating for one dril! cycle, min.
De Critica! diameter of an explosive, in.
De Diameter of explosive charge, in.

Dh Diameter of blasthole, in.

Dp Diameter of primer charge, in.

DFR Dril! footage rate, fpm

DPR Dril! penetration rate, fpm 42


49

e Voids ratio
E Total weight of blasthole explosive charge, lb.
Er Modulus of elasticity for rock, psi
f Frequency, cps
F Total footage drilled for blast round, ft.
g Acceleration due to gravity, fps 2
Gr Modulus of rigidity, psi
H Length of blasthole, ft.
Depth of water in blasthole, ft.
H' Minimum length of blasthole with single primer, ft.
H" Maximum length of blasthole with single primer, ft.
J Depth of subdrilling, ft.
KE Kinetic energy, ft-lb
KB Burden ratio or constant
K.l. Refractive index of a material
Km Bulk modulus of a material, psi
Kr Blastability coefficient for a rock
K5 Spacing ratio
Kv Velocity ratio
L Length of open face parallel with blasthole axis, ft.
Le Length of explosive cartridge, ft.
Ld Maximum dumping height for power shovel, ft.
Lm Maximum cutting height for power shovel, ft.
M Time used for moving and setting-up for one dril!
cycle, min.
n Numer of blastholes per row

43
50

N Total number of blastholes


p Number of full passes (loading on both sides) for
power shovel
P .- Weight of primer charge, lb.

PC Total length of explosive column in blasthole, ft.


PF Powder factor for single charge, tons/lb or lb/cy
Pd Detonation pressure, psi
Pe Explosion pressure, psi
q Number of explosive cartridges required to build out
of water in blasthole.
PR Production rate, tph or cy/hr (Solid material)
Qe Heat of explosion from an explosive reaction, Kcal/kg
Qp Heat of formation for explosive products, Kcal/kg
Qr Heat of formation for explosive reactants, Kcal/kg
r Number of blasthole rows

Re Maximum radius of clean-up of floor level for power


shovel, ft.
Maximum dumping radius for power shovel, ft.
Maximum cutting radius for power shovel, ft.
Modulus of rupture of a material .(tension or flexure) , psi
Relative energy of explosive, ft-lb
RS Time for removing steels for one drill cycle, min.
S Spacing distance between blastholes within a row, ft.
se Stick count of an explosive
Sf Swell factor of a material
SGe Specific gravity of an explosive
Specific gravity of a rock
44
51

t Time, min.
U Total strain energy, ft~lb

T Length of stemming in a blasthole, ft.

V Volume, cf
.v Linear velocity, fps
vb Bar velocity of a material, fps
ve Explosive's reaction velocity, fps
vi Particle velocity, fps
vp P-wave propagation velocity of a material, fps
v S-wave propagation velocity of a material, fps
5
w Width of cut of blast round, ft (measured horizontally
and perpendicular to y)
w' Minimum cut width for loading by power shovel on one
side only, ft.

W Total weight of rock, tons


x Constant factor
y Depth of cut or blast round, ft. (measured horizontally
and perpendicular to w)
z Minimum horizontal spread of brokern material from
vertical bench, ft.
Z Accoustical impedance, lb-sec/cf
Total or sum of
a Angle of incident and reflected P-wave, deg
S Angle of generated reflected S-wave, deg
y Natural angle of repose, deg
n Porosity
Angle of internal friction, deg
52

9 Angle between normal stress and principal stress direc-

tion of no shear (x axis) , deg

p Mass density, lb-sec 2 /ft 4


e: Strain, in./in.

a Compressive stress, or strength, psi


e
ad Stress at any distance, d, psi

a Stress introduced into material from explosive, psi


e
a Normal stress, psi
n
a Compressive stress from P-wave, psi
p
at Tensile stress, or strength, psi

T Shear stress, or strength, psi


S

)l Poisson's ratio
-'
'1' - Failure ang'!e, deg

vf Crack or fracture propagation velocity, fps


V Rock movement velocity, fps
m
t Time for rock to move out from solid, sec.
m
tf Time for fracture to propagate, sec.

46
53

EXPLOSIVES ENGINEERING DESIGN RELATIONSHIPS

I. Exp1osives' Properties

l. SGe = 141/SC

2. de = 48De 2 /SC, 1b/ft


2
3. de = O. 34De (SGe) , 1b/ft
3
4. (a) pd = [ ( 6. 06 X 10- )ve 2 (SGe)]/[1+0.80(SGe)], psi

(b) Pe - = Pd(max.)/2, psi

5. Pe = 6 2 . .4 (SGe)/g, 1b-sec 2 /ft'

6. z
e = pe ve, 1b-sec/cf

II. Materia1's Properties

7. d
r = 62.4 ( SGr) , pcf

8. (a) Pr = dr/g, 1b-sec 2 /ft'


(b) Pr = l. 941 ( SGe) , 1b-sec 2 /ft'

9. E
r = ocl<-c' psi
10. (a) Gr = Er/[2(1 + ].J)], psi

(b) Gr = Ts 1 "s' psi


11. K
m = Er/[3(1 - 21ll), psi

12. zr = prvp, 1b-sec/cf


13. K
r = oc/ot
14. (a) V
p = [ 2Gr (1 - 1J)/pr(1 - 2].J) \ fps

(b) V
p = [Er(1 - lll 1 Pr ( 1 + ].J) (1 - 2 ].J)\ fps
~
15. (a) V
S
= (Gr/pr) ' fps

(b) vs = [Er/2pr (1 + ].J) l \ fps


~
16. (a) vb = (Er/ pr) ' fps

(b) vb = [oc/ (EcPr)] ~, fps 47


54

!:;
17. (a) V
p = V
S
[ (2 - 211) 1 (1 - 211) , fps

(b) vp = vb [ ( 1 - 11)/(1 + 11) (1 - 211) ]!:; , fps

18. (a) Ki = vp/Vs


(b) Ki = [2(1 -11)/(1 - 211) ]!:;

19. .vf = vp/3, fps


20. (J
n = (oc/2) (1 - sin </>) , psi

21. (J t. = oc[ (1 - sin </>) 1 ( 1 + sin </>)], psi

22. (a) T
S
= e + (oc/2) (1 - sin </>) tan </> , psi

(b) T
S
= (oc/2) cos </>, psi

23. e = (oc/2) [ces </> - (1 - sin </>) tan </> l , psi

24. (a) vi = 211fA


p'
fps
(b) vi = vpE:c' fps (for p1ane wave)
25. (a) (J
p = zrvi, psi
(b) (J
p = prvp 2E: e' psi ( for plan e wave)
26. z = (1/2Sf X [Lcot Cl. + 2y (1 - X
S f ) ] , ft
27. e = n/ ( 1 - nl
28. '!' = (</> + 90)/2, deg

III. B1asting Design

29. E = de (PC) , lb
30. H = L + J, ft

31. PC = H - T, ft

32. J - B/3, ft. (mas si ve rock)

33; T - 2B/3, ft. (mas si ve rock)

34. B. = KBDe12, ft
2. 5 ( 16 O1dr l 1 ( SGe 1 l. 3) 1 [ve 2 1 ( 12, OOO) 1 : ft
1 3 1 3 2 1
35. KB = ]

36. Kv = vefvp
48
55
37. (a) d '
p
= 1.61B, ft

38. (a) B' = 3L/(6Kv + 1), ft. (single collar primer)

(b) B' = 3L/ (18Kv + ll., ft. (single center-of-colurnn prin

(e) B' = 3L/ (9Kv + 2), ft. (single floor-level Frimer)

39. B" = 0.62L, ft. (single floor-level primer)

40. q = (HwDh2)f(Dh2 - De2) Le


41. A = wy, sf
42. W = wyLdr/2000, tons

43. (a) PF = W/EN, tons/lb

(b) PF = 27EN/WyL, lb/cy

44. DFR = H/(D +AS+ RS +M), fpm

45. DPR = H/D, fpm

46. F = HN, ft.

47. (a) S = (BH) ~ , ft. (Simultaneous and short delay, B<H<4B)

(b) S = 2B, ft. (Simultaneous and short delay, H <: 4B)

(e) S = 1.41 B, ft. (Long delay, 90 deg crater)

(d) S= 1.15 B, ft. (Long delay, 60-120 deg, crater)

Loading Shovel Specifications


X
48. (a) = L/Sf , ft.
(b) = 1.2Cd + 30, ft.
49. = 0.6Cd + 20 ft.

so. Re = 2Cd + 19, ft.

51. R~ = 3Cd + 29, ft.

52. Rd = Rm - 5, ft.

53. w' = 2.Scd + 24, ft.

54. (a) w = Re (2p - 1) + Rm' ft. (Rectangular box wt.)

1 (b) w = S~{Rc[l+2(p-l)] +Rm-O.SLm}, ft. (cerner cut


49
56

Note: use w for frontal loading, y for parallel

loading.

55. (a) PR = 1.35 CdSfdr, tph (50-min. hour, 30-sec cycle)


(b) PR = lOO cdsf, cy/hr (50-min hour, 30-sec cycle)

Note: For Y= 45,deg and sfx = 0.85,

L = cd + 26, ft, and z = 0.59(L + 0.3y), ft.

50
FACULTA'O DE INGENIEAIA
DdVUSDON DE EDUCAC!C>N CONTINUA

CURSOS ABIERTOS

IV. CURSO 1/NTERNACIOI!ML DE 1/NGE!NifRIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRAINEAS
CUARTO MODULO:
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de unia de 1992

LAS TROJES COL.

PROCEDIMIENTO DE EXCAVACION DEL VERTEDOR

INC. RAUL CUELLAR BORlA

JUNIO - 1992

Palacio de M.tn~r:J c.1 1!o d~ Tacuhu ~ Prirner piso Oelcg. Cu2uhtmuc 06000 Mxico, D.F. Tel.: 52140-20 Apl!o. Po'ital M-2285
LAS TROJES, COL.
PROCEDIMIENTO DE EXCAVACION DEL VERTEDOR

860831
Ral Cuellar Borja
l. TI PO E ROCA

Ori ger.: Ignea, piroclstica


Estructura: Pseudo estratificada, formada por estratos cuyo espesor
varia entre 2 m y 10 m en actitud sensiblemente horizon-
tal.
Clasificacin: Brecha volcnica con fragmentos angulosos de andesitas de
color gris y rosa cuyos tamaos varlan desde 3 cm hasta
1 m, empacados en matriz vltrea andesitica de color gris,
de bajo grado de cementacin.
De esta manera se tieQe una secuencia rtmica de estratos
compuestos por brechas con matriz tobcea y tobas bre-
choides dependiendo del porcentaje relativo de matriz,
aprecindose variaciones desde 50% matriz 50% fragmentos
hasta 80 a 90% matriz y 10 a 20~ fragmentos.
Resistencia: Los fragmentos o clastos andesticos deben tener ms o
menos los siguientes valores:
Compresin simple: 300 a 700 kg/cm'
Dureza Mohs: 6.5
Indice de abrasin: 0.30
Indice de perforabilidad: 1.0
La matriz tobcea es blanda con grado de cementacin va-
riables desde deleznable a compacta.
Debe tener ms o menos los siguientes valores de resi;-
tencia:
Compresin simple: 15 a 300 kg/crr:
Dureza tJ,ohs:

Indice de abrasin: 0.6


Indice de perforabilidad: 2.0
2 o

20 USO DE EXPLOSIVOS EN EL CANAL VERTEDOR

DATOS:
Cons.tante de roca: Oo280 kg/m 3
Explosivo: Tovex 700; Densidad 102 g/cm 3 (terica)
Densidad 1o1 g/cm 3 (prctica)
Anfomex: Densidad: Oo75 g/cm 3 , en saco; = Oo65 g/cm 3 , prcto
Altura de banco: 10m

f!
'
1
lOm
1
1

1
'
5=0o38= /.1.5

El bordo mximo en funcin de la pot~ncia del Tovex 700 es 40~

Bordomx = 40~; Utilizando~= 4"


Bordo prctico= B1 = Bmx - Falla de barrenacin
Falla de barrenacin = F = (error en emboquillado+" desviaco)

00 Bmx = 40 x 10o16 = 406o4 cm


F = (OolO + 0o05 X 10) = 0o6 m

oo B = 40604 - 60 = 346o4 e~
3.

Consideraciones sobre el bordo mximo

1) El bordo mximo terico para el Tovex 700 es:

B= d x 30~x
-
S
E
Frmula actual
e x f (:)

en donde:
d = dimetro del barreno
,.
q = densidad del explosivo, prctica
S = Potencia del explosivo en relacin a la de un explosivo
con NG = 40% y densidad p = 1.4 g/cm 3 : Para Tovex 700
S = 0.9
f =Factor de confinamiento= 1.02
E/B = 1.25
3
e = Constan te de roca + O. 05 kg/m
(Factor de seguridad)

S;nx Tovex 700 = 10.16 x 30/0.3~; ~-~/x 1.25

:. Bmx = 10.16 x 30 x 1.5339 = 467.5 cm

e) Considerando el bordo mximo Bmx = 45:

, Pot. Tovex 700 x Densidad


0 ;;;x Tovex 700 = 8max / Pot. NG 40~ x Densidad

= B' /Factor de roca 0.4


=;;;x Tovex 700 max 1 Factor de roca 0.28

0 :;1x Tovex 700 = 45 X 10.16/~:6~ ~u= 457.2 X 0.77

= 350.9f

= 350.96/g = 419.47 crr


4.

Utilizando el valor menor del bordo mlximo. se tiene:

Bmx = 406.4 cm

Fallas en la barrenacin F = (0.10 + 0.05 x 10) = 0.6 m


en donde 0.10 = falla de emboquillado y 0.05 es el %de desviacin de la
ba rrenac i n .

.. B~rctico = B = Bmx- Fallas

B1 = 406.4 - 60 = 346.4 cm

Para un espaciamiento E1 = 1.25 B1

resulta: E1 = 1.25 x 346.4 = 433 cm

E1 B,= 3.464 x 4.33 = 15 m

Utilizando B, = 3.5 m
Res u 1ta E,=4.5m

Altura de carga de fondo = 1.3 B

Sub-bcrrenacin = ~j B = -3-
350 = 115 cm

Altura de carga de fondo = 1.3 B

.. Altura de carga de fondo= 1.3 x 3.5 = 4.55 m

' J:C
Carga de fondo ; 4.55 X 8.107
rr~
X l.l l.
= 40.53 ~g
5.

A1tura carga de columna = Altura banco - 28


Altura carga columna = 10 - 2 X 3.5 = 3 m
Carga de columna = 3 m x 8.107 t/m x 0.65 kg/.IC = 16 kg
Carga total = 40.6 kg + 16 kg = 56.6 kg

.. 56.6 0.360 kg/m 3


Factor de carga F.C. = 10 X 3 X 3.5 X 4.5 =

Realizando voladuras con sistema de ignicin en V, se tiene:

B = 3.5 x 1.414 = 4.95 m ->4.5

Factor de barrenacin = 11. 15


. 4.5 = 0.0451 m/m 3
10 X X 5.5

Factor de caraa F.C. = ;-;;---;5c.::.6.;,.;6:..._~ = O. 229 kg/m'


10x4.5x5.5
6.

Factor de perfor~bilidad:

Velocidad de perforacin:

De los datos lngersoll-Rand


Para una roca: Granito Barre
con Trackdrill CM 350 y perforadora VL-140
con Compressor DXL-750; v : 44 pies/hora

con Trackdrill ECM 350 y perforadora VL-140


con Compresor DXL-750; v : 48 pies/hora '

Factor de perforabilidad de la brecha


Para matriz 50% y fragmentos 50% (2 X 0.5) : 1

Para matriz 80% y fragmentos 20% (2 X 0.8) = 1.6

Factor de perforabilidad promedio = 1.3

.. Velocidad de perforacin: 44 x 1.3 = 57.2 pies/h

v = 17 m/ h

Duracin de brocas

lndice de abrasin = 0.6


Para el granito 8arrr: ia duracin de brocas e 3'' vuia entre 400 a 900ft;
promedio = 650

650 : 1083 pies = 330 m - 350 rn


0.6

Duracin de brocas = 350 rn


7.

3. PROPIEDADES DE LA ROCA

Resistencia en compresin simple; Re = 40 a 80 kg/cm 2

Mdulo elstico: E = 20 000 kg/cm 2 ; Toba

E = 112,000 kg/cm 2 ; Andesita

Relacin de Poisson: v = 0.3 supuesta; p= 2.2 ton/m 3

Velocidad de transmisin de ondas de compresin VL

V'= E(l-v) xg
L (l + v)(1 - 2v)

Para la Toba: ,.

200 000 ' 0 ~ (1 - 0.3) m _


200 000 ton2
m m
m x 9. 81 '- ---~.:_xl.3462x9.81 --,
Seg - seg
2. 2 to~ (1 + O. 3) (1 - O. 6) 2. 2 to~
m m'

vL' = 1 200 565 ~


seg'
VL = 1100 m/seg 3600 pies/seg

Para E = 112 CJO kg/cm~ = 1 120 000 to~


m-

1 120 000
resulta: VC' = -=....::.;
2~.;=::: X 1.3642 X 9.8} = 6 723 167 m'/seG'

.. VL = 2600 m/seg = 8500 pies/ses


8.

DJSE~O DE UN SOLO BARRENO

DATOS:.

Roca masiva
Altura de banco 10 m = 32.8 pies
Densidad de roca SGr = 2.2
Velocidad ondas P: Vp ~ 3600 pies/seg; Rel. Poisson v =o.3
Compresin simple = 80 kg/cm 2 ~ 1i40 lb/pulg 2
De = Dimetro del explosivo
Dn = Dimetro del barreno
Densidad encartuchada del explosivo se = 117
Dimetro critico De = 1''
Velocidad confinada del explosivo:

Ve = 12 500 pies/seg para De = 3''

Ve = 15 000 pies/seg para De = 5"

SOLUC ION

La relacin entre Ve y De en el intervalo .1'' a 5'' puede determinarse por


la expresin:

y =
a + bx en donde y = Ve; x = De - De

De donde:

Sabemos que De= l" y que:Ve = 15000pies/seg oarc: De= 5"


Ve = 12 500 oies.' ~~2. ::,c r-a De = .3"
' ' -
9.

Para De= 3"; 12 500 = C(3 - 1) = 2C


a + b(3 - 1) a + 2b

Suponiendo C = 5000 como valor de constante

Se tiene: a + 2b = 2 x,sooo = i = o 8 ( 1)
12 500 5 '.

y para De = 5" 15 000 = C(5 1) = 4C


a + b(5 - 1) a + 4b

Agrupando: a + 2b = O.8 ( 1)

a + 4b = l. 33 (2)

Restando (1) de (2) 2b = o. 53 .. b = o. 27


Sustituyendo en 1 a + 2(0.27) = 0.8

.. a = O. 26

Por lo tanto: a = 0.26, b = 0.27 y C = 5000

5000(Dc - 1)
Empleando la expresin:. Ve= 0 _26 + 0~27(Dc _ 1)

con De variando desde 1" a 5"

Comprobacin:

Para De = 311: \' e = 5000(3 - 1 ) 10 000


0.26 + 0.27(3 - =
l) 0.26 + 0.5~
l'e = 12 500 pies/sea - o.1:.
y para De = s~~;
,, 5000(5 - 1 ) 20 000
e = 0.26 0.27(5 - 1) = 0.26 + 1.08
~

,.
E: = 14 900 ies;sea - o.1:.
10.

5000(2 - 1) 5000
Para De = 211; Ve = 0.26 + 0.27(2 - 1) = 0.26 + 0.27 = 9450 pies/seg

5000(4 - 1) 15 000
Para De = 411; Ve = 0.26 + 0.27(4 - 1) = 0.26 + 0.81 = 14 000 pi es/seg

Presin de detonacin:

= 6.06 x 10- V~(SGel


3

pd 1 + 0.8(SGe)

SGe = 5~1 = ~i~ = 1.2 g/cm 3


1
Densidad del explosivo:

La densidad prctica del Tovex 700 es SGe = 1.1 g/cm 3

-3 2 5
De donde: . pd = 6.06 X 10 X 15 000 X 1.1 = 0'-"6'--'-'-x. .::2:.. :.::.275 __,x~10"---.:.:.x. . :1:...:. :.1
:::_6.:...:

1+0.8xl.1 1.88

. '
.. Pd mx = 796 790 lb/pulg = 56 182 kg/cm-

. ' 9450 2
Para De = 2"; Pd =.Pd mx1 15000 ) = 797 790 (0.397)

.. Pct = 316 723 lb/pulg' = 22 304 kg/cm'

Pd = 694 077 lb/pulg' = 48 878 kg/cm 0

Para De = 3"; Pct = Pct mxl~~~~~)c = 797 790 (0.69)

Pd = 554 021 lb/pulg' = 39 016 kg/cm'


11.

Determinacin del bordo ptimo

Utilizando la expresin:

en donde:
dr = 62.4 (SGr) = 62.4 (2.2) = 137 lb/pie 3

siendo:
dr = peso volumtrico-de la roca

SGe = Densidad prctica del Tovex 700 = 1.1 g/cm 3

Ve = Velocidad del explosivo Tovex 700 = 15 000 pies/seg

12 000 = Velocidad de un explosivo base


30 = Relacin de bordo promedio = 30
1.3 = Densidad del explosivo base

Para.tener el bordo en oies:

KsDe _ 29.8, Ve 2,
B = ~- ~\12000) Ce

V
.. e ) 2/'
B = 2 48 De ( 12000
12.

Clculo del bordo:

V
En forma general tenemos B = 2.48 De( 12 ~00 )~3 , pies

B = 2.48 (2) ( ~6~~) 213


Para De= 2"
1 = 4.96 (0.85) = 4.23 pies

.. B = 25.4p

Para De = 4" B = 2.48 (4) (i~~~) 213 = 0.92 (1.11) = 11 pies

. :. B = ll..1_

Para De = 5" B = 2.48 (5) ( 15000) 2/3 = 12.4 (l. 16) = 14.39 pies
12000

.. B = 34.5 d>

Para De = 6" B = 2.48 ( 6) ( 15000) 2/3 = 14.88 ( 1.16) = 17.27 pies


12000

.. 8 = 34.5 Q.

Para De = 3" 8 = 2.48 (3) ( 12500)


12000
2/; = . 7.44 ( l. 03) = 7.65 pies

.. B = 30.6 (

Velocidad de propaqacin de fracturas:

\'
V+ = ..:.!!. . Vf = 36 00 = 1200 oies/seq
' 3 ' 3

Ti emoo de arribo de fracturas al fente libre:

B 4.2~
Si t =
V+ Para De = 211; t+ = = 3.5 ms
' 1200
'
Para De = 411;. =
11 = 9.2 ms
tf 1200

Para De = 311; 7.65 = 6.4 ms


=
tf 1200
14.39
Para D~. = 511; t = 1200 = 12 ms
'
13.

_Tiempo de arranque de la roe~:

La velocidad de desprendimiento de la roca es ~ t de la velocidad de pro-


pagacin de las fracturas.

- B
t - Vd Vd = ~f = ~
12 0
= 200 pies/seg

Para: De= 2"; __ 4.23 pies __


t 0.212 seg x 1000 = 21.2 ms
200 pies
seg

De= 4"; t = 11 200


pies= 0.055 seg x 1000 =55 ms.

7
De = 3"; t = 2;~ = 0.383 seg x 1000 = 38.3 ms

De = 5"; 14 39
t = 200
= 0.072 seg x 1000 = -
72 -
ms

De = 6"; 17 27
t = 200
= 0.0864 seg x 1000 = 86 ms
14.

( Bordo Mnimo

Utilizando la relacin de bordo en funcin de las velocidades de la roca


y del explosivo se tiene:

donde: Ve = Velocidad explosivo


. _Vp = Velocidad roca
Vp = 3600 pies/seg
Tabulando-valores:

De" B, pies Ve, pies/seg Kv

1 o o o
2 4.23 9 450 2.63
3 7.65 12 500 3.47
4 11 14 000 3.89
5 14.39 14 900 4.14
6 17.27 15 000 4.17

Bordo mnimo para el orimer o cebo a nivel del oiso

3L
8 = -,;-;;-=-,.....-,;
9Kv + 2 L = 32.8 pies (altura banco)

Para De= 5"; B' = 93XX4.14


32.8
+ 2
::::
98.4
39.2
:;:;
2.51 oies

De la tabla B = 14.39 > 2.51 Se puede reducir el dimetro

8' = 3 X 32.8 ""'9c;;8-.o.,.4,;_,


2 = 39 53 = 2.49 pies.
Para De = 6"; Se puede reducir
9 X 4.17 + o

el dimetro
(
,,_ ..

,. ' . <
:
.:: ~
-
1'
'
1
,.
11
l, .;

' .' '


l. L ' 1
.....
"

'
- - - - --::----- 1./'.
'

1 l f\ ' .

.,
17.

Graficando la relacin entre los bordos y los dimetros se tiene:

De 8
1 /l'(;rimeralanlrocle C.t)
puta "':;
4- ~ '~
\ B'(p~imeranivt'/ B(bordo p\imo)
3 ~ ... dt' )JISO)
'2.
1
o
4- e; 8 10 12 14- 1~ 18 ~o

!3ordo, B, ple~

Graficando el dimetro contra la velocidad del exp 1os i vo:.


Booo /'PDITOLIT.E 1/E St/50

LsEL~NA PURA ~o )b
1
/
/ - ---------- _

2.0 000 1
1
1 /)SEM/tiELAT~!fA 45){
,..--x

~
c... t 5 000


:r/'!f:~oo
1

1
1 X
1 1
X X
0
X xL-x
o~-
x--

11-fO~t-f.-""o-_- c-.-_--.-.--.---.---z;-r-.4-Nr-~0-?.-'RE4fEZCL.4fJO
/ .--
(_.--5!.1/lf?.>' GEL LJA
.

\/.o./ rJ' -
o
> 11 1 e o DUf'Ol-i.,.1
;;
o
1 /x /
f./': [, ;.wro 1,

e;:, lO ooo ,.,~J[.


><-
Q.J

V
-o
-o
1/
1 X
f/
1
o
-o S ooo f 1 1
<..1 . 1 >< (
!
o

!I/'
o 1: r 2. 3 4 S :, 1 8
Di:;;dro delex..plosivo: De:
"
lo. .. 1o
.
DU
"
18.

RESULTADOS:

METODO SUECO

Dimetro de barreno q, = 4" (10.16 cm)

Bordo mximo = 346 cm = 34 q,

Bordo prctico = 350 cm

Espaciamiento= 350 x 1.25 = 437.5 ~ 450

Patrn de Barrenacin

B = 3.5 m

E = 4.5 m

METODO AMERICANO

Dimetro barreno <D 4" ( 10.16 cm)

Bordo ptimo = 335 cm = 33 a

Bordo prctico = 350

Espaciamiento = 335 x 1.25 = 418.75

Ar:a = E X B = 3.35 X 4.1875 = 14.028 m:

Escaciamiento = 14.028/3.5 = 4.0 m

Patrn de Barrenacin
B = 3.5 m

E = 4.0 m
19.

RECOMEilDACI ON

Utilizar el patrn resultante del M~todd.Sueco realizando la voladur~ con


secuencia de ignicin en V, de manera que el bordo m8ximo se presente en
forma diagonal resultando entonces un patrn rectangular de 4.5 x 5.5 que
tiene un bordo diagonal de 3.48 m.

. Resultando:
B = 4.5 m Dimetro barreno q, = 4"
E = 5.5 m


@)

1 . i

f-:---5.5Qm : 5.50m 5.50m 5. 5o m"-'----'"--"5'"".""'5-"'0"'m'"--

Explos~vo: Tov!x 700, 3'' 4 Supermexam6~

Carga ce Fondo = 41.5 kg = 72~

Carga e:= columnc = 16 kg = 28~

Total 57.5 kg
20.

ij' Jnc/inacioh
~

/O m

!:: ll.s

/.15m

Factor de carga

57 5 kg
F.. e. = 10x4.5x5.5m = 0.232 kg/m'
3

Factor de barrenacin

11.15
F. B. = .,..,-----".;..:..;;.=.----=-...,. = O. O45 m1m' = 4. 5 cm/m'
10 X 4.5 X 5.5

Velocidad de barrenacin en q,4" ~ 17 m/h

Duracin de brocas: 350 m

;oTA: De la p~. 13 se observa que e1 tiempo de arranque de ia roca


para<!= 4" es de 55 ms por lo que se recomienda que la separacin
entre lneas sea de 50 ms.
21.

COMENTARIOS

Las voladuras de Peitas, Chis. tuvieron las siguientes caractersticas:

Dimetro de barreno: <f> 2 1/2"


Patrn de barrenacin:
2.5 x 3.0 m
2.75 x 2.75 m
3.0 x 3.0 m

Factor de carga: 0.180 a 0;35 kg/m 3


Factor de barrenacin: 0.12 a 0.14 m/m 3

Suponiendo un banco de 10 m = 10 X10.8


2.5 X
3 = 0.14 m/m3

= .,...,.~1""0""'.8::_., =0.12m/m'
10 X 3 X 3

Ejemplo; _Patrn 3 x 3_m


F. C. =0.256 Kgjm3 Barreno 9 2f"
Relacin de cargas:
1

C.F. = 29~~
'
c.c. = 71~~ i
!Dm
Relacin dimetro a bordo:
Para B = L.: m, 1 6. 35 cm; Kv = 39 e
B = 2.75 m; <!> 6. 35 cm; Kv = 43 (
o.Bm
8 = 3.00 m; <P 6. 35 cm; Kv = 47 4

NOTA: Se tiene la experientia que di buen resultado en roca


22.

UTILIZANDO EL SISTEMA DE CARGA


EMPLEADO EN PENITAS

/O m

/.15m

1
ALTERNATIVA 1 AlTERNATIVA 2

.Factor de carga =
6c;0-...,--;:
.,...,.--c:-= = 0.242 kg/m 3
10 X 4. 5 X 5. 5

= 242 glm'

Factor de barrenacin = .,...,---"1'71c.:.~1 .:o5 .......,,....,. = 0.045 m!m'


10 X 4. 5 X 5. 5

= 4.5 cm/m:

NOTA: Esta carga es ms econom1ca que ia indicada en la pg. 20 y deb"


dar buen resultado ya que no se requiere explosivo muy potente, pues
la roca es blanda y por tanto se debe usar la mayor cantidad posible
de ANFO, recordando que-conviene utilizar velocidad de explosivo igual
a velocidad de roca. Es meior la Alternativa 2.
23.

PROPUESTA:

VERTEDOR TROJES

Sept. 2, 1986

Dimetro de barreno $ 2 1/2" (6.35 cm) A= 31.67 cm 2

Plantilla de barrenacin 3 mx 3

.'O m

o.sm'

Factor d: carga = 10 23X 3kg X 3 = 0.256 kg/m'.

11.15
Coeficie".:e de barrenacin = ~::..=...:.,;;-::-'""""" = 0.0124 m/m' =
l0x3x3 12.4 cm/m'

Rendimie~:o de barrenacin = 17 m/h

Utilizar 5 tiempos: 25 ms, 50, 75, 100, 125 y 150 ms.


24.

CANTERA TROJES
(CORTINA)
Sep. 2, 1986

Dimetro barreno : = 3" (7.6 cm) A = 45.6 cm 2


Cambia a
Plantilla de barrenacin 2.5 m x 2.5 m -> 2.75 m x 3.0 m

Tovex 4.56 t;m x 1.1 kg/i = 5.02 kg/m

ANFO 4.56 t;m x 0.65 kg/t = 2.96

10m
'

400
4
Factor de carga ~ =--= 3:.;;3;..:..;;.5-"""""".,.
10x2.5x2.5 = 0.536 kg/m'
'----...,__...,
2.75 X 3

Factor de barren:::in = =-...;1;-=1-;-.=.


15:::.....,,......, = 0.18 mlm'
10 X~ 2.5,
2. 75 X 3
= 18 cm/m' ~
= 13.5 cm/m'

Rendimiento de b::rrenacin: 12 m/h


Utilizar 6 tiempos: 25, 50, 75, 100, 125, 150 ms.
'
25.

TUNEL DE DES VIO. P. TROJES, COLIMA

cp 11.60 m

o- - -o- - - o-- - o
- o-- - - o - -
L.._ (,0 l /. GO 1 /. GO 1
[__ ! GO : /. GO
1 = 1 r
1 1 1 . 1 1 1 "84#1I!UEO"
o--- o---o--- o--- o--- o
l
1

1 1
:
1
J_o
o--- c.-- -o--- o / ---'r
' <:l:
o "'~
~~
~O r.-/
..__L_.....c._.Do-'----~-------------'1--

Longitud de Barrenacin = 4 m Avance real = 3.90 m


Seccin Superior. Area = 52.84 m' o. Barreno 1 7/8"
Precorte: 24 X l. 2 kg = 28.80 kg TOVEX lOO <P 1 7/8" x 8"
Piso: 8 X 7.35 kg = 58.80 kg
TOVEX 700 <P 1 3/4" x 16"
Abi en a: 24 X 2.85 kg = 68.40 kg
24 X 2.4 kg = 58.5 kg ANFO (SUPERMEXAMON)
Contracur,a: 12 X 3.40 kg = 40.70 kg
4 X 2.70 kg = 11.00 kg TOVEX 700 <D 1 3/4" x 16"
Cua: 6 X 2 kg = 12.00 kg
26.

C~~A DE EXPANSION DE. BARRENOS PARALELOS


CON 2 BARRENOS HUECOS DE .p3"

3txJMS

;
.300"7S 1

200cm
"
"'
V ~-- o )'-'
f3a 1/,.7 n< 1/8
'?/" /"2 .',
(C

O 8or.~: :o.? fb 3'' ( 2.)


27.

CANTIDAD DE EXPLOSIVO EN LA' SECCION SUPERIOR

TOYEX 100 = 28.8 kg _,. 10.45~

TOVEX 700 = 190.9 kg _,. 68. 6:,


SUPERMEXAMON = 58.5 kg _,. 21. o;;
= 278.2 kg

No. ,DE BARRENOS

Barrenos con explosivo = 78 <P 1 7/8"


Barrenos huecos = 2 q, 3"

TOTAL = 80 Barrenos

COEFICIENTE DE BARRENACION

e.B 80 x 4. m
= ---:-"'""-....:.;_.:.;__:;;_ l. 55 m/ m3
n -2
2X 5.8. X 3.9

COEFICIENTE DE CARGA

e. e. 278.2 _ _ = 1. 35 kg/m'
= _ __,.::.:....:::..::..::__
n -.
2 X 5.8 X 3.9
28.

CALCULO DE CARGAS JE EXPLOSIVO

barreno 1 7/8".= 4.8 cm Area.= 18.1 cm 2 ; Vol~men = 1.81 ~/m

explosivo, TOVEX 700; Densidad = 1.18 g/cm 3


1 3/4"; Long. ~ 16'' = 40.6 cm; Area = 15.5 cm 2
Peso de 1 cartucho= 630.02 x 1.18 gjcm 3 = 743;4 g
TOVEX 10Q Densidad = 1.10 g/cm 3
Peso de 1 cartucho= 120 g cp 1" x 8"

Peso de explosivo .por metro de barreno


TOVEX 700 = 1.81 ~/m x 1.18 kg/~ = 2.14 kg/m
SUPER':EXAMON = 1.81 ~/m x O. ?.S kg/~ = 1.18 kg/m

~eso de explosi~o por metro de barreno en contra cuna (TOVEX 700)

11211/??d IWM/1/A
do. G 1 3~ 1 -t~.G 1 >5 1 40.6 1 "" 40.6 1 !!S 1 40.r. 1 .S?
-, "T
400C"'

Peso = 5 cartuc~os x 0.743 kg = 3.72 kg; 3.72/4 = 0.93 kg/m

Peso de explosi~o por metro de barreno en precorte (TOVEX lOO)

'

k'-.!:?O~I.,;:2::_0_i_.z::io:.......L.L2::J"-..l.l..f2"-C..;.'..f?:=:O_L.__;._ _:__;._-+-~-r__;J-__;.!.L20e__;.~. ?O j 20 1 ?O '20 1


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! .:ooco:

Peso = 10 cartcnos x 120 = 1200 g - 1.2 kg/4 m = 0.30 kg/m


- .... Lo . . . . . . . . . . . . . . - - ~

29.

CARGA. DE EXPLOSIVO A COLOCAR

- BARRENOS DE PISO Long. = 4m


TACO DE 57 cm, BARRENOS LLENOS DE TOVEX 700
CARGA DE FONDO (TOVEX 700)

_ kn 1
C.F. - 2.14 "r: x 3 4m= 2.85 kg

CARGA DE. COLUMNA ( TOVEX 700)

c.c. = 2.14 kg/m (2/3 4.00 - o.57) = 4.5 kg

TOTAL= 2.85 + 4.5 = 7.35 kg

- BARRENACION ABIERTA Long. = 4 m

CARGA DE FONDO (TOVEX 700)

C.F. = 2.14 kg/m x 1/3 x 4 = 2.85 kg

CARGA DE COLUMNA (ANFO)

C.C. = 1.18 kg/m X (4 - 0.6 - 1/4 X 4) = 2.44 kg

- CONTRACUA
CONCENTRACION PARA 8 = 0.70, 1.15 kg/m
(TABLA 1-22 CFE) B = 0.25, 0.75 kg/m

12 barrenos con 0.93 kg/m y 4 barrenos con 0.75 kg/m


12 X 0.93 X (4 0.7/2) = 40.7 kg
B/2
4 X 0.]5 X (4 - 0.35) = 11.0 kg
30.
O}
- CUA
CONCENTRACION = 0.65 kg/m (TABLA 1-21 CFE)

NO. BARRENOS = 6 de $ 1 7/8''

6 x 0.55 kg/m (4 - 0.35) = 12 kg

- BARRENOS DE.PRECORTE

TOVEX 100 $ 1'' x 8'' con 120 g c/u, de L = 20 cm

Densidad 1.10 g;cni 3

10 cartuchos x 120 g = 1.2 kg


O'
._)
12 ~g/4 m = 0.30 kg/m (TABLA 1-24 CFE)

No. de barrenos = 24

24 x 0.3 kg/m x 4 m = 28.8 kg

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F A C U L T A D DE I N G E N I E A I A U.N.A.M.
D I V I S I O N DE E D U C A C I O N C O N T I N U A

CURSOS ABIERTOS

IV. CURSO INTERNACIONAL DE 1/NGE/NIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRAINEAS
CUARTO MODULO:
TECINOLOGIA SOBRE EL USO DE EXPLOSIVOS
Def' 22 al 26 de junio de 7992

PROPIEDADES CEOMETRICAS Y MECANICAS DE LAS ROCAS

INC. RAUL CUELLAR BORlA

JUNIO - 7992

?alncio de Minera C.ll!e de Ta!:uba S Primer piso Oelcg. Cuauhtmoc 06000 Mxico, D.F. Tel.: 521-40-20 Apdo. Postal M-2285
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conC:itions, it is ~ossible to ~ake reasonable approximations of the
encrgy C3!?abilities of various kinds of expJ.osives anC: the estinatec
level of the transmitte; streeses at any <listance d from the ex-
plosion center. llith respect to the relative energics of ex-
plosivas with C:iffarent ~ensities but having a constant charge ~i
arneter ar.rl velocity of reaction, -tho folloHing expression can be
uscC::

RE 2 = FE 1 (SGe 2/SGel)
In the c. ase ~1hero explosi ves' c!ensi ti es, charge c!iarneters, anc
reaction vclocities all differ, the general relations!lip for rnaking
the comp<:.rison t~oulC: be
RE 2. 'nE 1 (o 2/,'/d . 2)
ce2ve2 elvel
For .all practica! consiC:erations, the cor>parisons \>IOulc. be reason-
ably valici !or all center-initiat~d 1-ft long chargcs \'lith diametcrs
that uoulC. vary fro!". 2 to 72 inch<!s. This is because t:.e range of
values for L 0 /De and its. reciproca!, or ':"elLa., HoulC: not exceed 6,
which ~1as c:lefinecl earlier s tne limitation for a point charge.
The significa.nce of thc: foregoing relationshi!?S becof:'es
apparcnt when oce consiars their application for craterin0 in
materials. The problen, in gist, is one involving tlle acccm[Jlish-
ment of r..echanic.al Hork, Hhereb: thc encr<Jy supplieC: :>y the ex-
plo:;ivG (Q 0 ) i::; usc for fracturing t~e TPaterials by overccrin<J
their streng~1 properties and then displacing t~e broken ,arti:l~!.
In general, th~ required divergP.l value of Q 0 , or c'Q at cistar.c~
fror t:1e explosion' s center, \till be unique for any 9iven typc
of r.:ateridl,
The specific C:epth of c~1arge burial, Hhich \lrul ::crr,.,,;r-on:!
\lith the r.:axin~,;m limit for distance d, at which optinu.."ll crat<o!"
1esu1~:; Hill be achieve<.! is c<.llcc"o the burden, B. The volu.'lle of
thc ~evelo~8ci crater (Vcl, in turn, will a~ays he a function cf
B, as 11ell s t!lc explosive's Ge For exar..ple, Ve for a sim?lc
cone-typc cratar with one fre surface is nr2B/3, but the value r~~
the cratcr ra,ius r is epen{ent on the.material's properties anj
is relato;,, to 13. Thus, as a general rule ene can assurr.e t'1at
Ve = n3 = Q0 for a~proximation purposes. Fron the previous dis-
cussions.it :a3 sho~m that Qe :' !'.E 0 :: SG 0 :: r;;e3 Thercfore, for
ar.y confJ.nec! explosJ.ve charge J.t can be concludcC: that
V l/3 :: ~.~ l/3 ., ~G l/3
B "' e ~e - e = De'
anC:

In sur"!:1ad.on, the.cube-root law de:;cribcs the cffect cf_L~:


dir.1ens ion al c'.i ''-"roen ce in recucin:~ th") stress encrqy nocuced by ~
confincC: explosiv charg0.. as the ener']y propaga tes in all !irr"c~; ""
-:::.
<.
through a Material. l.s a result, the ideal O!?tirm.un c'epths of burial
(or bur~en) and the resultant crater volumes procuced by cor.fined
explosive charges in a given blasting environ1:1ent \~ill be pt"opor-
tional to the charge ciarretors anC. the cut.e root of thL!ir re;s?L!CL i'o;e
relativa energics.
., ..
The Sguare-Root Law

Cecause the energy of an explosive is released as a prcssure
or stress, i.e., Peor ae, it 1-1ill exert itsclf. cver Lhe cntir;:;
surfaco of th'' charge. Por the concentric or p~in~ char~~ tn~
total out<!r surfaco at 11hich the pressure acts is caual tu
(llre2 = 11De2 ':'hcrefore, the total energy froM the "cxplosion (Qel
will be equal to ae(liD 0 2). By si~ilar analysis, frac the cxplosion
canter th3 stress transnittod through a material a distanco !! 11i'll
be "istributeci over a surface area equaling 4rrd2, in which the total
energy at that location od times the area woultZ be relate.:: in the
form of '2.2 :: aa. (4rrd2 l Assu:ning there are no losses be cause of
absorption, cte., or Qe = Q0 , it follo1~s then that

oe(rroe2) " ad(~rrc!2),

or ad = ae(De/2d) 2
If ~ e B for the optim~~ cratcr produce, thcn

B = (De/2) (ae/a 8 )~
~~cause
the stresses transmitte into a Material are ~ropor
tional to thc pressure relcu.secl bythe explosion, or Oe:: Pe, tbe
transmitted stresses for the ~roducticn of a crater r.ust equ~l or
excee the naterial's strength prcperties, or Ot or Ts der~na1n9
on \lhich woulu t.e the rnost critica!. 'rhus, one can conclu,~e t!~at
B :: P ~ :: a -~ or T -~
e t s

In brief, thcn, the square-root: lat{ of energy civergence, uhen m;.~<l


to prcC:ict requirements for the prol.uction of craters, statas that
the optinurr: clepths of burial ( or burc:'.en) and the rcsultu.nt crat:<,.:
valll:'lCS for confine<.! explosiva c!largcs in any given bl.c:>tir.r cn-
vironmcnt will vary C:irectly ~1ith thc square root of thcir re--
spective ex-~1losion pressurcs an.:: inversely 1th the square root
cf the pcrtinent Materials' strengths.

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cc~nprc!i=.oi ve l::lo.sticitr Ten~llc e Ecr.1ation of :~~u- 1 :~


Strcr!gLh Hodull!~ Strcngth En7o1op'.)_
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G~c"n Stone 29.1 8.82 3600 0130 170:> 77.5 Y 1700 + 4,5 X 0.1)'58fJ

7.9 l. 1)0 7000, D66 b 1200 59.5 Yn1200+1.7:. c.1 519


21.3 9. 50 - :J50.OIIJ'I l.'l20 75.5 Y 1320 + 3.9 X 0;06:20
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. /sec. _ 1 1 . _

. li ll . . . -. '
r-
----,--
,-- '-
-_

-1-1,'. 1 1-
-r- - -- - - - - - _ _ - H~'-1-l -- ='= t t
1,..
' - - . ,- -..1-___--_ . -,
- r-r-~- ---
- ---- -~ --
.- - 1- -L:t..tt
-1=--
g.__ --,
u
r - ------~
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1
.......-r 1
.tr.,... A]. U) IC:J lMitt:.
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1 '

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1

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;t.

f. '
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: ':--
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--------~L--L~----~~---'~~------Lf-~_'_,~___.__________-4~~~--~ X
<Jt. :, ~
TEN5JON
.' ) . '. . . 1 .
MOI-I/?..'.5 FAILUR..E ENVELOPE.
---;-------L-___;.____.:.,___,.._ _______ _ _ _ _ _ _ _ . ----~~- . ~

..:::So.t.vr,~N
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1 J
11
(
C.lt) ,.c:;.Hn_ -~ 3t;.J
C.., :: _~
Yc
ThHS 1
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~,..,_..., r g
,., _.__)
;;rn,;/ t
th/~r~;,I,;J .e;. ,1..-.. ~ ~G~I~ J1: ,~/.._.=, ,..,., >&;(. 1

4: r-... / -,'., ~ /.;~M 1 I;,&J.,~~~ ~-f/;w;~ ./IM.~Jht~


7,.J/e. ~ k tp'V~J:.

-
-~~;;.,. B. k . ~~.1& .;-;.
1 o o o
. :2 4 ,.45'"0 o.s~
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4
7
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1~ ooo.
c. ?"#-
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~ 13.$'" -~~ 'J()O a. ~r
~ 1~.2. l$j 0Db ~.rr

(~r} P'/oo,..- ~un.lh..J

3L
-,e:-,.-.,.. ~ 3_K'ta)., S'=
(
/ . ,_,l
.
,>., :: s-......,}.

e 1 =3 (a e ) /(1 ~<1-.fl. ... .z.j : 7c/9.4 = 9.:; j-1-.

eJ = /0. '3 tf"-


T"hus
.8 > <3 1 o.-
=
/0,3 ;> 9. t. . .!/.-..znc,/~ -.._.. .Jt'.-./.IJ.-1..

a~: 3(-ao)/('1 .. 6.7-9-r:i!.) .. 7o/F:tt. :. lc.4d"'


.e:r-. 7A/Jie., 13 " 7 ~-

(
-1
M re T-h.~~-r lflr .:?.,. -= 4 ,.J.J ~-~m:""'-:' b:w-~.&;,__ e .~,,$ 7./.:.:.. 1
1'?7,-;,,;,H,v blh-d},.. 8 -' ~J. l"~tV./.. ~.-.:fk. ~;:Ft-7" ocr~ ~ "' 1
~Pjln>~~A/(T ';!",._ 7h.eH.f-.., .!/U Ra =4 ,-;;,... <...:_
'{ ---.e
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...5o.t..~r/ON (/tuvr. J '"'
8/z) (t'#vr.)

(a) ~ .z~.
: :. .,
..
f4S"o \2.
_q."' ~. . . (/$,""'"Di' : 1".3.5; ~O (11.3'1 7)
-~ :r 3.:1~ /)DO t~c}

() . -........ .....
.;-4>;

-. ... ..
--.. .
: - .

.Cr..,.. ~- 4/.&),.,

_,g. = ~.... /2.

" 30 (:/~oJ-f(
d,.
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Ve );
"2 1>1>0
. '
.c"rbna F . 7 J

d,._ ~z.~ (s~,.) = t2..tl /2.'1) .. 11"'1 ""e/


.,.J;..shhnj /- ,..,,&,.-.s o/ ~ -.:1 S4e J. rk"'

30 ~o1 t.z):f(~
{-,TII (""3 ~~ooo
)i-

or <, :: .2r (,::':.o) i


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e-4~

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O. .;;u, .,. a.z7 (Pe: -1)

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-OG

GDDoC:r-1) :l11 DOO


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tY S
os 141 91J"
-0/t:.

{li) t?: =2 ,';.).


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....... O,.Z, ,. D.Z 7 {z-1)
.... $'/J~O
... !l.t~-S~ fis ~'
1

o. z.t:. "'o.~ 7

(b) 0.:, = 4 ~~.


4'~oo (4-t)
Ve -=-
o. u -1 0,'1.?(4-1)
... /S'; OD 0
~
1-i tJoo .f>s ~
" z.:. ;. (), .f1

8(2)
,ti& )1 10 -:J V.: z.~ee )
1 ~ o. l'o ( :s.::. )
..
141 141
"3G .. 7'i'? = /. z

t.IJ(. ,.o- 3 " /,$-' 2 _;'10 Fw/. 'Z. -= & o "z ,"Z.s-,.~.:..r.;. ::
1 .,.. " ro L'' z.) /. ')'
Pd'..,,,. F.s.s; ooo #1"/
1]
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, - .fr-_ ~a R%K whl'r~ ~ ... V. - 4 )<":.~,..~ -

't: 14-~)

_,J,I ...$ 5 ,.,;_ ;--,.,r ~ = / .;... ) ~ "'"'.z~ o~~ P' @ ~ ~ ~,,;.;,.)


Pv/ "' ;oS;IIP_~p.s e .eb a 6"".:U,

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Q ... 4 = :. :!t._
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.l~t>DO 3

_,
~ -.1-21. ~ o.Fo (..e)
a ,.. 46 /. 33 (.zr)

.:7~<Jrnu/.~ .r/,_ ..zr,~

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q .... 2./~:~.2 "1) =I!J. f"o (J)

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.
.. .z..s;o"o (o.s)
'2.

'i$ = . ~2$0 ~s;

A (z)

,Fr,.... ~. r (J.)
. l"r =- /. Y.,/ S~,.

TlutsJ s,./;sl,/kh'!J. J';~"" ~l~s o' ~J ,/IIJ a-al st:,.


""'' ~;rl.c.-w1J .t;.,;~, ;:S,;;/~ .. G. /4 a~ J..

(r?.~Joo)2.= F,- (1-o . .zs) 1

;.14-1 (2.9;( 1"' 0.:2 S;{/- 2..CJ.2S) . ,.


'
~ .
1.7 .,() {/.'l41y2.'1}(1. 2:.-)(.:~.s)
C'r = D.7$"' 1
/JI,$'"/()~ _.P$'" .,. .,, 1,. /0 t.,!"S : 4~ ~
~ .i
----
SINGLE BLASTHOLE DESIGU ?:aOBLEl~

A depos1t is.quarried in 30-tt h1gh benches. !or crus~ed


ntono. The rack 1s quite ~ss1vo Qnd l~s the !allow1ug ~:cp?r
t1l'e:
SGr = 2.9, vp = 17,000 !pa, p:.: 0.25 1 0.7, sr=
1
1 Y = 45 1\ag, O';= 25,000 pu1, r.nd a= 1rso pa1.
Blasted rack ia loaded ~y R 5 cy !ront-end loader. The
blo.stholos are dr1llci vortico.lly u.nd bulk lo&ded (Da :::. Dh)
vith nn explosiva having an SO= 117, D 1 in., an~ coniined
veloc1t1eD o! 12 1 500 f~o at} 1n . o.nd 1,ooo !~o at 5 1n . ani
=
lnrgcr oha.rga d1amo1ers.. Tila ralu tionsh1p bet1rot1n v" and Da
1c. tilo 1 to 5 1n . rauge can be e.ooumed to bo 1n the iorm o!

ex
,..
41' -
-

.
Drainaee at the opera"tton ie such tb.ut blastholea gencrally-
aro o.lunya dry, and thare 1s no trile partin~ 1n the rock :;.:a.il
nble that can aerve 11.s a i'lool' Por eot1mating purposes tlle.
nvoruge bla::t 'e.:rea .A: o1'2111B.terial cratored by.a D1ne;le llasthc.lo
woul be. e~tual to 1 .4B.

A.. Cons1der1ng the forego1ns in1'orm~t1cn 1 , !1nd the followinz


propert1e9 tor tue.1ntact rock:
(1) 1l ,. e!ld (2) Er
de ter-
B.. For charge diameters D~ o! (a) 2 in ., and (h) -4- .;..ll
mine eaca o! tae following~estimates:
(1) v 13 ,, . (2) Pd. (3 >. 1'8 , (4) Bl- (5) T, (6) J 1
(7) E, (8) w,
O~ At tlao g1ven bench h~1ght L datermine ~:la ra~pca:lva D~
values that define eac.:h o! the !ollotring cvci..::lr;~ . .-;-:>s: ~

(1) Tho B 1 that 1nau:::ea all of,thu explosiv-a oolu::m w:.n


re a e t ba !ore o.ny cruc ka w1.ll ha ve propaga te o. to any o pe: .
faca when uoing a single primer J.ocate:i :lt (e) :'loor l.cvel,
and nt (b) ~he Oenter o tho che.rge oolu~n.
1
(~) The B11 a t whioh ovorbrn11IC quite l1k~l7 :n..'ly begin to
accur when the pr!~er 1s placo at rlo~r lcvol.
,,
'

l
;'.i
.!l!j
---IJi'
'"
- r; r'
.;. '
-~'.

...
.' ; r

;,,''t
"
.1
' ' .....
J

- :r , - .'
'1! '~f .. ,.,..

' ..
'
.. .'
-
; :;

1,
"
1
..1
. ~
l.
'' '" ''

ri! '
'; ...~ -' "
J
; ,. '

~=
~ ~'1 . i: ..
'
r
-
.. - " ' .'.
;.. ._

!'1 '
. ')l .JLi 1 .' .
' ' .=. > r ., ~

' _. ;

., ,.
.,
. ,t
J
. ' ... J

) - . " . J.
T
': -
'
' .... ' .. 1 ,~.~

'.

f J :.

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. . "

..- J ..

,,
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1

,( '(

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1 '
J. '' '
'i

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ag
T is nut enough just to undcrstand
what happens during blasting.
Probably the most important . The Meehanics of
thing to the average person i~ _to
/'"'..:.now how blast etfccts can be con-
l,_jrolled to suit the requiroments o( his
operati0n. In this respcct there are
ROCK BREAKAGE
availabk five basic standords 'upon
which to evaluare blasts, all of which STANDARDS FOR BLASTING DESIGN
are unit!ess ( dimensionloss) ratias.
They can be applicd to bath under- Part 11 of a Series
grcund and surface blasting with
equal success. For simplicity~ haw-
ever. their use will be discllSsed as
applied ta surface (apen-pit) blas:ing Burden Ratio Thc most crit'cal provi.de approx:mate b~.:;l~en values.
conditicns. The srandards are de- and im:-ortant di- but :r.ost require calcu: .. :ions that
fined as follaws: Inension in bl~stin~ is th:lt f rhe are bothersome or compi<x tci the
l. Burden Rario ( Ks )-the'ratia - burd!!n .. The:::e are t"wo requircm~~rs averoce mon in the field. ~!anv also
of the burd~n distan~e in feet to the ' necessary !O define it properly. To requi;e k.nowledge af various quoli-
d:amcter of rhe explosive in inches. caver all conditians:- the burden ties of the rack und explosives. such
equ::1J to I:! BlD~ should be crisidered as thc d's- a? te~sile stre,ngths ::mJ !etcn~t!c~
2. Hoie-Deprh Rario ( J-,;:, 1 )-the tance from :1 ;harge meas:ured per- pressures. etc. As a rule. the neces-
ratio af the hale aepth to the burden. pendicubr. to the nea~t!st~ free~ face sar) informatioh is not :--..::idily avail-
bath meosured in feet. ar H:'B and in the' direction i" vhich c's- able. nor is it understocd ..
3. Sutdriiling' Rariv (K 1 )-the placeh1erwiil most likc!y.occur_. Its A convenient guide that con be
ratio of rhe subdrillin2 used to that actual valt:~ will dePerld on a co'm~i:.. used for estmating the bUden~ how-
of the burden, both- expressed in nJtion oi variables. including the e\e:-. is the K 3 ratio. Experience
feet. or J 'B rocK charac~erist!cs: the explosi;e shows tbat when K 8 ~30. the blast-
-!. Sremmin:t Rcrio (K, )-the u sed. etc. B'Jt when roe k iS com- er can usually expect satisbctory re-
r:Jtio of the stemmir:~: cr colbr dis- pletely fro~'-'ented but , displ:iced sults for a,ere field conditions
,t>:;r.ce
~ -l 1
!6 that of th;
-
':Jurden '
both Jittle or nct ::lt all. one- cm :Jssume. (Table 1). Thu-s. for a 3-in. diom-
v-.::;cing in fce~, or T .tB .the critic:il value' has feen ap- eter exp!osi,e~ a 7~'-ft. burde:1
5. Spacing Ratio (K,)-the ratio prooched., l'solly. a:1 amouClt ( 30 '< 3:12) wou!d be a reosonable
of the spacing dimension to that of sli:htly less than the cr:'.:cl value appr::ximation. To proYide gre:~te:'
the burden. both r..eosured in feet. ispreferred by most bbst~:-s. throx. the Ka value could be re-
or S-'B. There are m:my: formuL . duced belo'" 30.' and subsequent
fin-=r !izing is- 3lso expected to .re-
sult.
Light censity expl0si,es. such as
T:1hlc 1-Stand:Jrd B!astin2 R:Jtios for ':crtic:Jl Blastholcs field-mixcd A"/FO mixtures. nec-
(A\1 T)pes of Surbcc Bl:lstin':!. 20 Dilferent Rock Types. Hole Depths From ~ to 260
fr .. :Jnd Hlllc DL-:nctcfs From HS to lO~I in. for All Gr3dt"S of E'\plos:,csl e.ss:tri!~ require the use of lower K3
rotios (20 tu 25), whik dense ex-
AJI ~perutious AH Opcr3noos but Co:~l Strippings
-.: i\,,
Group Frcqu('ncy
K::
Group Frequency
K.
Group
.
frequency
K.
Group Frequer:c~
_p:osi,es. su.:h as the slurries and
'ge!.1tins. pcrmit the useof a K:1 near
0.10-11.1 Q o \. The final value selected shou!j
0.0-l\9 o 0.~0-0.:o.'J fi b.: L~;: r;!~:..:lt cf adjustrr:~:ns mJde
10-13 o 1 0-1.9 J) 0.30-0.~Q 12
to suit not only the wck and ex-
14-17 ; ~ 0-:.9 -;. 70 0.00-0.09 1; O.JIJ.0.J9 18
1 R-: 1 1; ~.().~. q ! 0.1 ().fl.J9 1S 0.50-0.59 18 plosie types and densities but a!so
~::.~5 .~1 J.I).J 9 .;s o.:o.o.:" ~~
-, -~
-, O.li0-0.fi9 the. ;::;ree of frJgmcntJtion ::md dis-
-... ~6-:9

3~-37
---'
"
JQ.1) ---- r..:S
-- J.!
5.t.).5.9
:, fl-6. 9
'7.(L"7.9
"
11
0.3i)-1).~9
Q_,,).OA9
0.5t1 -0.59
::;
O.i0-0.79
O.RO-O.S9
0.90-o.:o
19
1)

plocement desired.
.To estmate the desirea K., value.
j S-.: 1 . , ::1 S.O-S.9 4 O.f.0.t1.69 fi. 1.00-t.O IJ
4:-~5 ; ~ 1~9.9 O. -;,).0.79
one should know thot densities for
2 1.101.19 7
J -J9 J 10.0-10.'> R o.;o.o.s9 o 1.20-1.29 7 e:q:-:csives are rJrely gre.1:cr th:m
s-n.SJ o 11 (t.JJ.\l o l.."l.l).J.39 1.6 cr less thon 0.8 gm. ce. Also.
J ::.0-12.9 1 1 ..l0-IA9 2
1.50-1.59
for m0st rocks requiring blastin;.
the ceasity in gm/cc rJfely exceed;
.f""'"T-,
Tot3l ::s..J To:>l :s.: Total 1:5 Tot3! 15:: 3.~. :-or is it less thon 2.~. with ~.7
-, :o
.;
- J~I~Jn ~ f ~:!.Ti J.O ~~~3!1 o.:~ \fcJn 0.7J ( 165 i~. per cu. ft. in the salid) ty
;..r oJc ~$ ~1oJe 2.6 ~lo..:!e o.:" ~fOJI! 0.65 !Jr :l:e most common va!ue. Tht:<.
~fcdian :9 :'>kl!ian 3A \!cJi:1n o-- :'\fe:Jian 0.6:
by f.:st approximating the burdea
*!\:otc-R:: As h. R. L. and Pcarse. T. E.-\elo.:ity. He~: Depth Rt::J~cJ
..
R('suhs. .\linin;; En :;ir.ttrin :.-S.:;I::mbt:r, .;;: . p. 75.
to Bias!;::;
- mo;;e s:mple estimatioCls toward 2C
ot a K, cf 30. the b!Jster can ther.

5
::.

'.
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'

.,
'
! '
'
,. .. . . 'L . ,, t.

,.
'.
'
.. . . : ...
., ., ;'l'_..t.,

' .. ...... ,
,,!
,..

::. ~.
'.1

--

- J

'
'l
,.
/.
., .. l
._,, ~

.1

' r{-

."
'"!

.,
... . ,,
f' Jo
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.J
.,
1 . J

J
. J

,... ,. ..
' ' ' v
_,
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J.

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,,,_-----------------------,
I{OCK BREAKAGE ,, !.'~ ;u,~LI"~ '"'''
l.'"l'lo(Jfl), , ....
1. .. 0Y .. U01f(. 10 ...
!_~> :~u ... r(. tO'Io
!. HfA .. I010, !OIIV15

!..:,. c;tLJ.T" n~

By RICHARD L. ASH, P.E.


School of Mines al"'d Metallurgy
U:'livenity of Miuouri

ual characteristics of each incredient types of reaction is that denagration


determine whether it may b"i: desir- consists of a burning acton at a
able for use in a mh:ure. Table 3 high rate of speed. the ~hemical reac-
gives a
parta[ listing of the many tion of which causes goseous forma-
ingredients that might be included ticn afld pressure e;p::mslon a/or.g
in an cxplosive. lt can be reco2- with the burnin". Thus. a heavinz
nized that certain compounds m;y act'on from the pressures produced
be highly explosive by themselves is exp~rienced at ne:!rlv the same Figure 11-Cutves cf calculated prenu~e
or mey be normally inert; but when rate as that of the bu.rning. This de.,ef~~ed by some selected elplcsiv.,, u'l-
combined. the cntire mix mav form der perfect confinement.
tyre of reaction is characteristic of
an explosive. For this reasn the low explosives. of which black
compounding of exp!osives should powder is one particular type.
not be attempted by the average Detcnation. on the other hand. alllcw explosives will deflafrate; and
person. consists of tre propagation of a bbst!r.~ ngents may exhib:t one cr
shock wave through the explosive. the mher type of reaction~ accordin~
Explosive To be an explosive. the accompanied by a chemical reaction to their specificJtions and conditions
Reaetions change in form from th:t furnishes energy to sustain the of use. The importan! thing to re-
liquid or solid. or a com- shcck-\vave propag:.1ticn in a sta~le member about the reactions is thJt
cr~ation of both. to L'1~t cf a gas. or mJ:-:r:e:-. with g:J:secus formation f .1l-
. the ef.ects 0f one typc are very much
r::,::; and salid. must te :n exothermic lo\;ir.g short!y th-eri.?~ft~:-. The shock dirTereot from those of the other.
:.c:ion. or one from which heat is wa;e is char2.cterized by a very sha:-p deton:lt:on producing higher energy
. .:le:.1sed~ For most expiosives! the rise in pressure (Fig~:re 11 ),.in ar.::i much hifher velocities.
quamity of heat re!eased is quite front of v.hich there i~ a zone in To Jccomplish a desired reaction ..
large (Table 4). The gases formed. which aH immedinte mat: ~r , ion- certJin temper:lture and pressure
in turn, quickly prodcce very high izd. The pressures developed by conditions must be met. most explc-
pressur~s. with the reaction being detonation ( s ha e k) are neorly sives teing C.:signed for use undt!r
c~!led ~~irher eflafrJ.tion or detona- dcut:ie those produced by the gase- confinement, e.g., in blastholes. If
tiun. ous expansion that follows. Al! high the temperature required for a pro-
The dis:inction between the two explosives are designed to detonate. per reJction is not present. no
deton:Hion mJy occur. with on!y
bu:-~ing or possible delhgr:ltion re-
T:1b!e ..J-A\:libble Hc:1t Energies tQ1 for Ccrt:lin Selected E:\plo~i'"es sultin~. In prJctical tefmS. ths
rne:ms that even though the Ci.?sigr.ed
Exploshe SG se Q (Cal gml
chemic:1l composition c:11ls fcr d~t
;o\itro;;lr-;erin (~G) 1.6 88 ~~~o cnJtion. ino.dequJte initiJl hc;.lt from
PET;o.; 1.6 88 1400
RDX 1.6 SS n:o an inti:Hor or rrimer or a loss in
Composition B 1.6 88 liJO ccntinement conditions can result in
Tetr:.-1 1.6 FS 101()
94 s:o lower b!Jst energy being dereloped
~G gel:u!n ~O~ 1.5
Slurrv (TSTAl'H,O. :o/65/ J5J 1.5 94 T70 from the explosive charge. or even
f'G gel:uin 100~ 1.4 101 1400 in complete failure, c:msing a mis-
Y" G g d::w n i 5 C:O lA 101 1150
AS !_:dat:n 75% 1.4 JO! 990 fi re.
~G dynJmite JO% 1.4 101 9!0 Fc'r this reason. control O\W the
A~ gcl.11in -!0'.0 J..j 101 800 confinement and the selection of
i'G dyn~mite 60~ J.) 109 900
PETN J.:! liS 1200 rrimers with adequate heat energy
s~mig:d:u:n 1.1 118 9~0 and initiJting power are particularly
E."ttra dynJ.mite 60% 1.~ liS 880
mato!, 5Ll/ SO I:S 890 imcortant. One should reco~nize
1.1
)X 1.0 t-n 1~00 then. which of the exp!osi,es necd
.-;T 1.0 960 strcng priming :!nd w~ich need very
r;o.;T.AS. 50/50 1.0 '" 1 900
T;o.;T J. O '" 1
; 87() little l:eat for initiotin~ their reac-
ASFO. 94.'6 0.9 157 891) ticns. not onlv !or reasons of blast-
A~ lowd~:l.sity dynami:e o.s 176 8'0 . ing eiiciency. but for s:1fety con-
AN O.S 176 350
sickrations as we!l. (Turn rage)

ll
To-bcttcr nderstand thc requirc- suspended in thc air. Usuallv when
Table 5-Comp:ui~on of Appro1:irnJ:te
mcnt; just dcscribcd, Tablc 5 illus- H.eaction Temper.Jtures (f-J of
white smoke is observed fro~ blasts,
tr;Hes t!lc :::trproximate tempaature :"G and ..\.~ it is quite likely composed primarily
ch;_r.Jcterisrics qf two basic in.grc- ~G A:-;. of the steam from the reaction.
Ji(':H'i us~d in many commercial
Octonat..: t:O 460
xp!si\e<;. It should be noted that Boil 291) Sensitivity This property actuall:.-
J ...-~:-y !l)W ter.1perature !'G begins Decompme IJ.!) 410 refers to two rclatd
Freeze 5Q 340
..) d~.:o:npose,
boiling: occurring characteristics. lt defines the re!J-
~hor~;y thcrc:::tf~er. F1ame from a tive case with which an explosive
fuc;c. :;!;_t rc!e:1sed by blasting cap:;, ance, as with the use of nitrocellu- reaction can be initiated and the
"- "!:ti;cly warm blasthole (such lose in the gelatin grades. rei:ltive ease wjth which the reactic:l
;;se-ce jJ.,t receotly drilled\, friction Simi!Jrly. the pa~er. wocd tiber, is propagated through an entire
frr n r.1~r:1l objects. and simibr paraffin. or polyethylene used for chargc. Se\'eral tests- are used to
ctTec:>_ con al! pro"ide quite easily externa! cartridging are generally rate sensitivitv, the most common
t".o re:oti:ely low temperature nced- included in the che:nical balance. of which is he minimum booster
ed tu p;-)vid~ dangerous conditions. For this reason explosi\'cs that are required for initiation. Vsuallv the
lf :b~ :"'G is confined. e.g .. in a made for use in cartiidzes should total nuniber of No. 6 stren21h blast-
l:bs~::ok, tr.~ inidal decomposition not be remo\'ed if pres.;-rvation of . in; caps required for inifiation is
will C>! :-:ccc!~r:lted to rcsult in det- the oxygen balance is to be main- used to classify sensmvJtv.
or.::tic:l. tained. Howevcr. an explosiv~ mav in~
On :~" o:hcr hand. A'< requires If an explosive is pro;:>erly com- iiiare easily but in sma!l dia~ete:-s
a fJir!y :l!fh te:nperature bdore it pounded initialh. but detrimento! the reaction mJy not propagate and
'.:ill 2c>:;!n to decomposl! ar.d fume. eects occur fro~ water. the acticn dies out. Fcr this reason explosives
:.:.:c~5~::.:Iin:;; a I.:uge amount of initiJl will be noticeoble bv the formation . m ay not ce manufactured beJO'.\'
!~~.::. H.y.\e\er. once deco:11posirion of brown nitrous-o~ide fumes and specitic diameters. A critica! dia:ne-
b~~::!:~. ctontition or defbgration a low blasting action. If these effects ter. or that beiow which prcp~g:1~
wi:l f:Ecx whh a \ery sm;::.il tem- are observed, the explosiv grade tion of a re2ction will not continu.?.
p~;--:::1:-e rjsc. Bycombining the two should be changed or cther appro- exists for practically aU commercial
i:.;:-::-::i:-::1ts! 35 is done in the am- priate act!on taken. Primers must of products. Sorne bla;tine aeents hJ\e
m..::.:~i.::. d\'namit~s. a compromise necessity possess unlimited water re- a large critical diamete-r; 'nost hi~h
~::.=. . :~ .,~h:,,
\.:: ..... ~- ~ ~'- ._
....., , the =
nrode< h.,vincr"
... __,.... = sistance. explosives have a small ooe. Bv
~ r..:::: ~G being th~ casier tv def.nition, bbstin~ a2ents cannot b~
........
' ; .. ~ -~
Fumes :\!ost explcsives are gi,e" sensitive to initi;ti;n bv a sinz;;!
a fume r3ting, the classi~ ::"o. 6 blasting cap, while high explo-
!mr:or~(;nt ~fost mJnufacturers fication of which is bnsed on the sives al! are one-cap sensitive.
P:-~;:er~ics supply c~t:1l0gs and amounts of poisonous gases pro- On the other hand, an explosi,e
01 Explosivcs other information duced by the explosive reaction. may be quite insensitive to initiJtion
concernir.g the Limits are set bv monv of the states. but propaga te easily when above the
sr.:- ..:::.:.:t:~..ns of their prcduc~s. How- the u:S. Bureau. o-f Mines, and critica! diameter. For safetv reasons
c:~:-. .:.:-:-~::i:1 propeni~s a:-e par- certain other agencies. \\'here in- this situo.tion is the more desir::b:~;
t.:~::.::-:: in"!f.Ort;::.m to qu::nry bbst- adequate ,entilation and exposure it is a definite advantaee offered bv
;o: . ...\ re;iew and explanation of of personnel to toxic gases m ay exist, mJny of the bbsting a-gents. HO\\~
t::;:: r:::c:ic:-1 aspect5 should there- care must be taken to ensure that ever. adequ;::.te priming is mand;::t-xy
fc'Ce Ce 0f speoiJ] interest lO the the explosives used ghe amounts for their use. If propagation is
e;-:..r.::~."r. below the established limits. difficult or impossible through a
This property is particularly im- column of explosives, boosters moy
\.'/:;c-r For ::111 exp!osin~s, the portant for und~:-fround blasting; te used to sustain the reaction. But
i~c-~is'i"ance presence of water in but for open-cut operations the prob- it should be recoenized that both
bl JSthcles- tends to km could also Ice quite serious. boosters and prim~rs must be sen-
r:-r.;:c:~ ch~:ni('Jl unb:Ilance. as well Fumes m ay lie inside piles of broken siti\e to initi:Hion.
::s re~.2:-J th~ h~ating reaction. 'Vater rock. Such matcri:ll, when stirred The sensitivity of an explosire is
~uv:<ic' :JdJition:.:l hvdro~en and up by loading equipment, will re- a function of the ingredients, their
1':'\\:c:::--. ~;r:J r.:-ouircs acditi~nal he:.1t lease the fumes, to contaminate the panicle sizing, the charge diametec.
to .t--:: '-.::..;:izcd ir.ro steam. If w:::tter air in which men are working. The the degree of continement, and cec-
i.; ::.:xi;:_; throufh the ground! a problem may be ogl'!Jvated by at- t:;in. other factors. For exampie.
1.:-.:"!c:-::,;~ ~~ction c:m occur, wherebv mospheric conditions. deep cuts. ammonium-nitrate explosives mJy
c~:::.~:l-S~ds th:lt may be eJsi1y dis~ and simi!Jr factors that hinder air become qui~e sensitive in time bv
,;c.! . .otdcf b! removed from the circulation. ]'.len will become ill particlc degradation dueto the pro-
:::,:;o clixtcre. Explosives may and nauseated if this situation is css of cycling. AN has the charac-
co' r:c:oc'd ic~:cnoliy from water present. teristic wherebv it will chan~e its
~-:!:J:1 :--v tck:tinizing the mi~ or A pcrson shou!d uooerstand thc cnstolline fonn with chang~s in
(x:::;:::.::~~- bv c~lrtridging. The in- distinotion between fumes and temperature; two of the change~ oft-:!1
~rcC:.:;;:_) ad~kd 'for gel3tinizing are smokc, the lattcr of which is com- encountercd in normal field blasticg
~:su:!l!y i::clw.:kd in the chernical b:tl- posed of liquid or salid particles are at O and 90 deg. F. Constont

12
_ changes through those tempcraturCs Expression (3), above. Since the
causes the particlcs to break into Tab1e 6--Perc('nt hy \Veil!ht or SG of water is 1 and its equivalent
Dic3el FO Addithe Whcre
smallcr sizes. Thc smoller particlcs Deton:Jtion Fails se vaJue is 141, any explosive with
offer more contact surfaces betwecn Pct. Q~ FO/Ib. an SG gnater than 1 or an se less
ingredients, makins! it easier for Add. o( Expl. than 1-U could be expected to sink
":mieles to be co";,sumed bj the Extra dynamite 40% 1.5 0.003 in wet blastholes. It should be point- ..
xplosi,e reaction. The result is to E:r.:rra ynamtte 60% :.5 0.01 ed out, however, that D, is the
Low-d~nsity dyn:~mite 4.0 0.0:!!
permit ea.sier initiation and sub- (SC 1~0) diameter of the explosi,e. no/ that .
sequen! more rapid propagation A:-.; gelatin 60("-o 8.0 0.05 of the blasthole. These diameters .
through a charge. Blasting agents :'-.'G gt!l:llin f.iO'C 39.0 O.! are .equal only in the case of free-
.-\mounts apr.iied. but detonation suc:
that would normallv be insensitive ce~sul; no fJ.ilure.c;. flowing exploshes or charges com-
become quite sensit~ive to initiJtion posed of cartridges that are thor-
by a single No. 6 blasting cap, simi- ou;hly tamped.
lar to that expected of high exolo- ( D,), which should thcn al so be Because certain ingredients may
sives_ - specified easilv for daritv. be included in explosives L'lat co
Larger charge diameters al so prop- The VJriou~ measures"for densitv not eontribute to the er.ergy pro-
aga te reactions m"ore easiJy bec::mse can be calculated easi!y for rapid duced. there is no distinct relation-
of the greater surface area available. use in the field, irovided that the ship between density and pressures
Confine:nent tends to concentrare charge diameter (D.), expressed in develooed. In fact, sorne manufac-
the re:J.ction s force 2-Ion!! the chan:~e inehes, and one of the densitv values turers ~ake a 40. pereent Extra tvpe
length rather than permit the action are known. The relationships are dvnamite. for example. that is den-
to spread. as follows: s~r than the 60 percent of the same
d.~ 4SD.', se e1 l type of explosive. Similarly, a 90 per-
Certain hydrocarbons ha ve an ad-
d,-' 0.3-lD,'(SG) . (2 cent ~elatin is liehter than a 30 per-
verse effect on sorne types of explo-
sives. principal! y those with free NG, SG~141/SC (3) cent gelatin. B~t as a general rule
as do the straieht and extra crades These formulas pro;idc a very it is ;e:::sonably approxirnate to re
of dynamites (Tab!e 6). Since- some convenient me:::ms for cstimating ex- late the energy deve1oped by explo-
of the blasting agents have liquid plosive quantities. in that most ex- sives to their relative densities. This
hydrocarbons as one of their ingre- plosive manufaeturers supply the se is because explosives are charaeter-
dients, e.g., FO, one shouid be or SG for tteir produets. For ex- ized b:r general density groups thot
p:Jrticulariy ca.utious in his choice ample, if a fre:!fiow .--\'.S"-FO mi:tt'Jre co:respond to their- various types.
' primer explosive. Under certain with an se cf 176 were to be used e.!!., ~ela!ins. dvnamites, etc. Th~
~nditions there could be an accu- in a 1O-in. diame~er blasthc!e, one d;nse; t:-res a~ a group p:oduce
mulation of the hvdroc:1rbon in the would expect slightly in excess of more energv than the liehter ones.
b!asthoks. partic~lariv at the bot- 27\b. per fcot of hale (or d, ~ 48 x e ven though there mav be-exceptions
toms. which in tuw ~m ay le3d to 10 divided by 176 ~ 27 lb./ft.). to the rule between. grades within
misfires when charges are bottom- (The relationships are illustratd the same type.
primed. This situation can be avoid- graphieal!y ry Figure 12.)
ed by usir.~ .gelatins or simig~btir.s it WiiJ be GOted that an SC of 176 Veloeity The rate. usually express-
cr high explusi\es containing no ~G eorresponds to an SG of 0.8, whieh ed in feet per seeon.:l
for priming. Furthermore. it is cou!d also be determined from ( fps). at whieh a reaetion propa-
simply gocd praee to avoid the gates through an exp1osive is con
use of excessive FO in any bl:lsting sid~:-ed bv manv as the most im-
ngent~ to avoid upsetting the oxygen portan! q~ality o.f an explo;i,e. Jt is
bobnee. often ealled the detonation ve!ci(\.
but t!"l:s j;; not always technic:J.liy
Density Exploshes are monufoe- " c . _ _ : _ _ ; __ _:____:.-;--f!if/;,)i-; corre::!. lts import:mce c:1n be
turcd and sold on a wcight better 3ppreci:::tted when it is undcr-
stood at toe energy prcduced by
basis, the densest explosives usua!ly
h:ing the strongest. The density, - any e<;Jiosive is a funct'on 0f the
cr weight per unit v0lume. of an ex- proa'!lct of its density and velocin
plosive is therefore one of its most chJra:!e:istics. Since the init:::l
importan! properties. In industry reac:io:t for most rxplosives used
this proFerty may be speciEed in in ccm:nercio.l blasting is detor:Jtion
t!lree w_ays: (a) by srecific gr::Ivi~y with subsequent gaseous c.:r.:p:msicn.
(SG) exprcsscd as a unitkss number the act!on would be considcred dy-
or in gm ce; (b) by stiek count nam:c.
(SC) or the numcer of p,:, x S-in. Thus. irnpulsive and momentive
:artridges per 50-lb. box; and (e) l'y forees Jre produccd as a result of
loading density ( d,) or thc pounds the k'r.e:!c energy of the rcaction.
of explosive per foot of ehnrge 4 ' 1 1 t IQ
whieh ~an be expresscd by the rela-
tion>ci~ KE ~ ll>~lv.a. where Mis
length. Thc value fvr the loading
d~nsity, however, is a function of the m:ss rmd v ~ is the velocity of
f;g;re 12-Relationthips tetween densitiu
th.: e:c:plosive's c~2.r~e di:lmeter ci uplosives.
the ex;-losivc's re:~ctio~. The reb-

13
t:onsh!p is given to illustrate that percent lower than those achievcd tion between the two ratings, ilio -
t;e value of the velocity is squnred. under confinemcnt. In a practico.l nomograph in Figure 13 can te
Thus, energy re!eases are affectcd sense ono could then assume that use d.
n~~dt more by changes in vclocity an explosive would produce "only If the weight strength of an ex-
than by changes in density. For 60 to 70 rerccht of the total work plosivo having an se
of 150 is 60
"Xompk, if one of two different possiblc ii used unconfincd. lt is, percent, a pound of it will provide
r!csives has double the der.siry of thereforc. particularly importan! to energy equivalen! to that of a pound
. J~ othor but both have the same knO\\-' which velocity value is sp\!ci- of 60 pcrcent straight dynamite.
veloci:r. the denser one could be fied for a product. However, from Figure 13, the cart-
cxpected normally to produce twice The tech~ique known as cushion ridQe strenQth is indicated as onlv
th~ work. However, if both explo- blasting utilizes the principie of re- 30 -perccnt,-whkh means that if the
shes ho;c the same densit)", but one duced velocities resulting from less explosive was used on an equal
has double the velocity of t!:e other, confinement. It con be used to prc- volume basis, it would have the
the faster explosi,e would ,,duce vent shartering. In this met!:od an energy of only a 30 percent straight
four times the work possibk irom annubr air space is left akcnd the dynamite. Unfortunately. sorne e;r;:-
the orher. "'plosive, if used in cartridges. or plosives are sold and designated by
Contr:ry to common belief, all air pockets are left at prescribed weight strength. and others by bulk
hicC! ex~ 'Si ves do not react with intervals between deck charges or volume strength; and still 0thers
hifh ve:h >~. wl:ich may vary from placcd along the length of a blast- are spccificd by letter or number.
abour 2- ; to as low as 5,000 hole. with a. we:ght strength given for
fp>. The ''""''ty of an explosivo is the general class or type of explosive
re!ated to the sensitivity in sorne re- Strength The least understood and in which it is but one of the grades.
spects, being dependen( on the par- of:en the most improp- The operaior can understand that
ticubr ingredints used, their par- erly specifid propert:: for describ- he could be bJdly mistaken if he
t!c!e sizing. the dcn!!ty, the ch_arge ing an expiosive is its strength. lt were 11'1 careful to distinguish be-
diameter, and the degree of confine- is usually expressed as a percentage. tw("en :he two strengths in using
r!1=:1t under which it is used. As ex- and it was origin;.1ted when all com- ths pr-:perty JS a primary busis for
rlain~d earlier. the smal!er the par- mercial high explosive5 contJined sekcting an explosi\e. To avoid :on-
iic!os the greater tt' density, which NG as Lite primar;; energy-producin! fusion and possible serious difficul-
in turn usuo.l!y increase:; the amo'Jnt ingredienr. In thc beginning. the ties. it is generally rauch simpler to
of er.eq:v-prcdu:;"g mater'.al per per.:eotage meant the actual amount jud~e :~n explosive's rel.:!tive strt:~lgth
, . ..,t cf \oiume ~:--d the nurnber of of 1\G in the tato! weight of exp!o- accoring to its de:1sity nnd vek,__ity
t:~:t
su :-fJc~s between p3.rticles. sive. whi.:!J would ce appiicoble for chJ<acteris~i-:s. The quJntiti?s of
_.. -..:iety in.:reJsing thc ove:--r:ll rate most of rl-:e srraight dynam!tes. How- borh are usually available from :he
cf re:.~('tion. The combined effect is ever. for al! other types of expiosives m2.nufacturer~s inform2.tion.
to incre::tse the eneq;y potential of other ingredients may be used to Correlating Since the
tl.~ ~x~!osiH~. supply a part or all of the energy. Explosive's burden is
_f:xFiosi\-::s Qrc gi;en two velc:ity In addition. there are two strength l'rop~rties to the most
r:-1: in:;s. Oi1e fcr use in the op~n or rntings given to expiosives; and un- Blasting Standards impor:ont
unco;Jfined. the cer if it is con- less this is clearly understood by single di-
llr; ~d. For mJ.;-::~: :;r~.des and types. users. it c~n Iead to very serious r.lension for successful blasting, and
t..1c- !Jn.:cnfined v.:lc.:ities are 20 to 30 difficulties. th:1t upon which the desi::";n st:":nd-
The first method for rating- o.rds are based, its de:erminJ.ticn
. w weight strength-means that a must to.ke into account the indiviCual
lo
,~
~

:---~ " -=- . ~


~
4
u pound o( a porticubr explosive can
do the same work as a pound of
characteristi~s of the r~uticular ex:-
plosive sekoted for u;e on a jcb.

t
!:,:')
z 90 ~
' _-:--_
~ -~
)
u
o
-: straight 1\G dynomite of equivalen! A conrene~t method for estimatir:g:
: _:.::::.... :'J ~
o
"""] ICO
_-::... ~
stren2:th when used under cert:tin irs valu~ is to emply the rdative-
'- ~
L -=- ~)

~
~

~110 "'u s~\!cified conditions. Since densities


r-
J
~ .:; - u
~ ~
energy comparison technique. Be-
-:- .. o o -j C'f explosi,es varv comiderablv rouse all prorerties may b~ con-
,.
~

"' . )
r
~-
..l..
'
-;- ~'
~
o
>
":i IZO
~'30
'"ue ;.!though the explosi;e or b!Jsthole sidered re!Jtiv\! for compnrison
~ 1
__;_ J
__
o
o
o
~
diametc-r mJy not be ch2n~ed. a purposes. an exp!osive with an SG of
_, - - 10
[_ _
1 ,
u -j 1~0
~

<
method for rating strength on an 1.3 anda v, of 12.000 fps could be
.. ~
o ---1 1e0
u qua! volume bJsis would be neces- cen~!Cered the stand:trd, or one with
.., l. _1 ~
_:"o
~
u sJry. chc:octerisrics neor that, for 40 per-
;:.:: =: ~
' ' "'~

....:] ; ! o ~
The bulk .. cartridge. or \'olume cer.r to 60 pcrcent Extra dynamites.
u ,;,
1
,.. ---...:\'.!) ttn~ngtlz rJting p;ovides the m~ces whkh long han~ been considereJ
' --=:2.)0
'
1
_::]z:o ' sory comporison, but its value is approt:'riate cxrbsives for qu<lff)'
,~
"
o dctermined bv calculation. The two blasting. HoweYer, it should be un-
'
- -
l
stren!::th rJtit:s
- ' bv. wei2ht and bv. derstood that any standard might be
"'w
~
,olume. are considered equal when used for m~.:ing a comr:uison.
~
o the stick count (SC) is nec.r 100. To estimare the r~larive energy
z
' ns it would be for most straight potentiol of nn explosive. the diame-
t"i~~..;re 13-Ch~rt lo correl~ti~g uplosivo
~::(lnqth, dynamites. To assist in the correla- ter (D,), di:nsity (SG), and velocity
14
(v.) must be known, or approxi- as compored to that availoble from
mated. Furtlh:rmore~ to simplify th.e aver~ge cxplosive. Convertcd to
calcul:Jtions. onc C:!:l assume blast- K 6 vaices and using a }:;,=30 for
hoks wouid b~ till~d a~ross their en- the averJge explosive in a;crage
'ire di::mH!ter. or DM=Dcr This con- rack, the Jower and upper limits for
ion e;J.~ures littli! or no ~nirgy K 0 values would be !9 and .\6, re-
_...~sseg~ or damp~nin:;. for a c~}mplet~ spectiveiy. From Table l it con ce
energy tiansf~r from the expiosive:; seen thot these values sa:isfy resuh
reaction into tht! surrounding rack to from actual field expericnces.
be blnsted. -
The reloti,e energy (RE) and thot
exerted to the ro.:k could then be
expressed by a simplified kinetic-
enl.!rgy reiationship. or RE=
a(SG)v~:::. Thc "a is a conversion
. factor to permit the use of specific
gravity instead of mass. and it as-
sumes thot the explosives will be
uscd in the same diameter. For anv
RELUtVE ENE.RGY RAT:O (RE.IflE,
set of simibr field conditions the a''
will be a pa~tic'Jiar constant number. Figure 14--Relo~tionships between buree'l
d;mensions for explosives ac:.ordinq to 6e;r
making it then possible to omit it re;o~:ive energy o~nd when useO under fie;d
from the relationship when explo- c:::nditions.
sives are cornoared und-:r identicQI
field cc>nition~. Thus. the followin!
expression can be us~d for com;:o.r: would be JI, ft. for a 3-in. qiameter
ing two or more explosives, based on expiosive, since Kot=3C= 12Bl :D .. ,
their ene:gies: which gives B1 =30Do!..-'12=30 x %z
RE:.!_.'RE 1 =(SG~)(v~~)~/ (..:.) nz ft.
or
(SG 1 )(v, 1 ,o For Explosive No. 2, th~n~ using
lf Explo;ive ?\o. 1 represemed the Expression (5), one c:1n approximate .
r.J.ge explosive (SG 1 = 1.2 3::md thot K 6 ,~42.~: or K,~302.S)': 3 _- : '
1 -:--1 2.COO fp51 and Explo;ive ~o.
The burden for the sec8nd explo;ive
2 had SG,~ 1.5 and v. 0 ~ lS.QO') would the~ be 10\2 t., since B.,~
ips. the r~!C:ti\e enerev of the se~or.d ~142D.,'l2~3;i x 3. For direct cal-
compJ.red to "the fir_s_t accord:n!:! to cuiaticn of the burdens for exp~o
Expression (-+) wouid be as fo110ws: sives used in the '"me diameters and
RE 0 .1~(1.5l(IS.000)"/(l.2)1.o un.:ier identical field conditions the
(12,0001'~:.8' ~.;, fullowing may be used:
The RE nlue shows then tbt the B,~B,(RE, RE,)'/ 3 ~ ~
second ex~!osive ho.s '2.8~times the The re!otion;hips given by Expres-
en~rgy porentbl of the stJ.ndJrd sions (5) and 16) are shown on Fif-
explosiYe. Since the comparison is ure l-L which pern:'; cr.e to deter-
m2.de t-e~;.;een explosives used for mine the ~p;:-roximat~ ne\v burc!~n
biJ.st:ng the same materbl, the com- fcr ony explosive as compared w the
par:lti..-e bbst results in the ro..:k averJge exp:csive when used unC-er
would vary as the cube root cf their identical fieid conditic>ns.
relative e::ter;y value. The cut;! root Although the exam?le fiven illus-
is used rlther than the direc: ratio tr3~es ideal conditions and one
l:-ecause cf the sp!lerical fon effect should recocnize that manv vJriJbks
for ener;y propagotion through ho- enter into ffio.king the fin;l selecticn
mogenous materials. This reb.tion- of a Ka ratio and its reloted suc;e-
quent burden dimension, the r~\:.1-
ship then .tells us thot the K 3 r:ni'os
ti\"e-energy compJrison technit:iL!e
and therefoC' the burdens wiil vary
cives a reabtic approximation . .-\;
in proponion to the cube root of
the cxplosi\"es' relati\"e energ!es. To
a
matter of imerest. for most e:<t::o-
si\"es uscd in bl:lstin~ the maximu:n
provide a simple formula for illus- densitv variJ:ion is from O. 7 to 1.6.
oting the relationship, the follow- with velocitv variaticn from S.OOO
.ag may be u sed: to 20,000 fas, the heo1ier dcnsi:ies
. "'' hJving the higher re:1ction rat~s.
K 6 :~~s 1 (RE,. RE.) t/3
'-
If one nssumes th:J.t avernge ro~k . There-fore, the- weakest explosiYes
will be b!osted, a K 3 value of 30 possess o~ y 26 percent of the ener~y
would re::-r.:-sem tt:e aver:1g..: explo- available. while the strongest ha.-e
sivc (Fi~ure 7). The burden uscd 310 percent of the energy availab:e,
'11le Mechanics of
ROCK BREAKAGE
MATERI;\L PROPERTIES, POWD ER F..:...:TOR, BLASTING COST

Part IV of a Series

.,-r 1 PROPERTIES ANO interrupticns in the initial deposition


~LUENCE of sed::-:Jents. StrJtification and
:if\ -. mate:irds requirin_;
jointir:; ore not the sorne thing. For
motnr.:Jrphic rocks. t~e re!Jtionshio
.~, ~.' ~ bl:..:sng ...::-.: no: ho:ncge~c
[) ':1 ous nvr :1r.:: the1r properues of their joimin2: to schistcsitv is
similar to that betseen joint~n-g in
ti!~ s:;oe th:cughu:..~t. Of ail the
sediwer.:.1iy rocks and their str:nfi_
ri;ysk:! pr0pt;!:ties. there are essen-
cation, t :~~ in anguiar positior: and
ti::dly tlve th:It r'redomin~my inrlu-
mechanicol development.
c:lce b!JEtin:; r:.!sults. These in..:lude
Jointin~ is usuallv easilv dotected.
ir- orC~r of th-e:r ixport:m::e the
the plane~ being i~!!eray sn:ooth.
followicg: charac~ri.)dcs: ( l) stru~
and often s~ort dista;;ces apart. One
tt:~e. ( 2) ro,ilicnce. ( 3) s:rength.
set of p::.cos is paroikl with the dip
( ~) riensity, nnJ (5) ve!ccity of
and stri~:e of the rock fcrma:ion!
~.:~~:gy prop:1gati0n. BlastJ.bility,
wirh two cr more s~ts being ne~rly
e=.Js:i:;:::~ h.::.rdr.css: tcn..:g.hr:ess. ami
perpenCict;br to the first set. Rock5
'-cr ~::ns m:!:: ~J~o be used to de-
when broken will separJte into
.C-e ;! ::;.J~:i::i. Out oire~ s:.:ch ex-
. blocks of a sh2pe ch;lracteristic cf
r ..:;s:c.~s :.!:;.~ ~('0 inCeni~\! 2~C dif:i-
their p~ticul2.r joim:ng pattern. and
c: it fe: the cr~~in:~ry quarr:; m;:m F:-;ure 15--A re~:ue:"'t~Ti,.e pian s~etc'I oi
the new f~ces prodt;ced from bla5t- 4 qJarry in 4 sedime.,t4ry rccl formtdic:n.
to t.:;-;C~:-5:and. Dr:ilability~ or .ease
ing tend to follo'.v the jointing: direc- sho,ir.g tight (75degree} and open ( 105-
cf JriiEn;. sho~l~.: i.n no way bt! con- d~gree) corners.
tions. (See Figures 3, 4, 8, 10,
fl:sed wh tb:! :-::r.n.!f in which a
and 15.)
m2teriJi can b: Q!.:~:ed. For the sedimontaf) rocks LlJere
follow the jointing planes. It is por-
is one pc.rticubr direction along
Slruc~ure The ::;trnclur.:::.l fe2.tures ticubrly impon2nt that the bbster
which jcinting is the most pro-
e~ a mat~r!3l usually endeavor to locoto the planos before
nour.-:ed: th~ .~o: he: Fi2ne~ b.!in~ !ess
Jnve :he grc.:r::-st i!11iu~:-lce en blast loyir.g out 3 drill pattern. Blast-
dominant. The horizo~tal angles be-
~T~-=t~. Tu h:tter un~ie:-st::.d tf,eir hcles located in tigl:t ccrners will
t.t,een th~ vertical jointing pbn~s ~re gt!nerally O\'erbreak, op~ning large
irr.~-:.:o:t~:: . .:c .:::::e shvu!d r-.cogniz~ t"uolly neor 75 or.d 105 de;rees.
tl::1t rcck, :1:l we thtk o ir. is es- cracks in :e ledge. s~bsequent
which form rhombJ~edrons when
~e:HiriJ:; on nccu:-~i'..ibt!0:1 cf small blasts will L:su:~lly do no more in
the rod.: is broken. Igneous rocks,
Fl'~:cl;s bonded t0gether. The con- t~ose oreas than give largo boulde'rs,
however, hove jo!n~ing planes of ~nd possibly be qui:e Yiolent. It
s:i~tieil:.l :ue oriented i:J. definite uniform strength, L"!e ongles between
~tE:.:t~t~Ql p:1tterns. est:!b;i:eJ dur- con be scen from Figure 15, which
p!ones boing most often neor 60 il!ustrJtes a representative quarry in
in: :::1! fun-:-1:1ticn ~nd ~~lt~r:1tic)n degrees. The fragrr.:nts prcduced
prcccsi:?S. o: pri:n:.try ir.1p0;tance from bbsting ore generally h~xa
a sedimentar: rock formation, that
to bb~~:-;:,! i~ compress!o:1 j:):nting. ther~ are ti~ht (75-de~ree) and
gons or pyromids in sbapo. e pon ( 105-dogree) corners. This
e:\:~::i::; wi;in uJl ro<.:ks ( i~!lcous, Jointinz direotic~s can bo found
seCl:n:!:--:t:'.ry, an metamcr;:-~ic) and mcans that nurrnal blasts under
quite eosy if it is recognized that those conditions should be directed
cor.i~~csed of pl~mes alon~ which most f:lults. clifis. mud seams~ c:tves,
thc:-c is r.o res:st:~n..:c to se?JrJtio:1. out of the open angles in so lar as
etc., produced ty weathering and pessible, or toward the east or west.
. . _"':r.cot.:s i"-'('k m~y nlso have t~r.sion thc other geologic 3ctions tend to
ir::::-:-;. fcrmed Jurir.g tb:! cc-oling lf blasting is done in the other direc-
tions. or to the nonh or south,
prc:~:s.
s~c::-::cntJf\' rccks are u:::::t:'! in cracking of the sol id ledge will occur
th:1: :::::\' hJ,:e ~tratiflcJt::-: ~'l3nes By RICHAr.D L. ASH, P.E.
along the planes forming the tight
(in ::c..::-tien to joints), whi;:~ werc So:.hool of Mines ~:"! Met4Burgy
angks.
ori:;ir.:U;y horizont:!l and fo:-m~d by Univenity cf Miuouri Another structural feature that is

16
1 t.;V:.._ ..._..v----,,-
very importont. pC~rticularly to rack
Table 7-llroperties uf \'arious Selected ~la.teri::als
fracturing, is thc type and strcngth
of the bcr.ding be:wcen individuo! Compressive :\1odulus Specific Density Lon~itudln!IJ
Streot;lh of Rcpture Gr:nity (d,) Yelocily (Y:)
grains. Fur example. rock may have ~ame aod Loc3tion (p'ii) (p-.i) ' (SG) (too/cu. ft.) (fps) \p
pronounced jointing :lt widcly sep
1::-::1ted dist:1nces. but thc matc-riill AmphiColite tfir:.e gr~in,
Ir. Ji a) . . . . . . . . . . . . . . . 61.400 7,400 3.12 0.097 19,000
between joint planes rnay be strongly BJ.sJit (Sew Y.ork) ..... . 46.600 8.000 2.9..! o.on 18.700
bond~d, or rriassi\e in character. BasJ!t (~lichipnJ ...... . 33.~1)0 3.800 2.85 0.0~9 15.:!00
Larfe boulders invariably result B.;.sait giass ........... . 1.&1 0.088 21,000
Di~~a~~ (!ine ;;r:!in,
whcn blasting is carci<ssly done un- . l!.:nqpnl ........... . 44.200 5}00 2.94 o.on 16,700
der this condition. On the other Dolomite ~\1 iisouri) .... . 8,800 1,000 2.80 O.OS7
Dclomilc (T e:-tnes.see) ... . 46,/00 3,800 .. 2.84 0.0~9 17,900
hand, rocks may be highly Iaminated Gat-bro (allerd, ~ew
or str~ltied, or thc bond between York) .............. . 40.:!00 5.~00 2.93 0.09! 17,600
grains mJy be very weak, so thJ.t Granite (Georgial 28.000 2.000 2.64 0.082 8.900
Gr.:H11::! tVerr.:ont) ...... . 33.:!00 ~.$'01) 2.66 0.083 11.100
fragmentatioo is ah\~ys easily Jc Gr:mi:e j ~evJ.dJ.) .... . 39.500 3. 900 2.63 0.082 14,500
complishd by me:ely moving the Gr:mitc (:-.:onh Carolina) 30.~00 1.600 2..O 0.081 8,000
ID<.!.teriJl f:-om it:5 original place. Green':l.tcne ~-1 i.;higan) 45.500 J.!OO 3.!0 0.103 16,600
Gn~sum {in-Jial!JJ ...... . 3.200 1.2lll) 2.3:! 0.072
Limestone lhioJ ....... . 28.500 2.900 2.69 0.01~ 15.~00
Resilienee This property, some- Limeston~ t Ct.lh) . . . . . . 2,OOO 2,:01) . ::!.~ .O.O.S7 15,90.
lim~stonl! (fo~iliferous,
time; colld spongi- Indiana) ............ . 10.900 1.600 2. 1 0.072 12.400.
ne~s or toughness, refe:s to thc elas- lim'!ston~ tWe5t Virginia). 23.000 1.901} 2. d O.Oi>4 16,.t00
.\larbie 1~l;,ryi~n:i1 ..... . JO.SOO 2.800 .:.. 1 0.07~ 1}.700
ticity of a materbl. It is u;ed to 1,:co 1. 2 . 0.085 14.50
M::rble l:"ew- York) .... . 18.-H}O
express tl-'.e copabilir:.; o a roe~ to Obsiiian .............. . 2.35 0.073 16,100
resist sho.:k ::1:1r..i reco.-er its or:gin:l QuJnzite (t:l.;onite,
~1innesota) .......... . !i 1.:oo 3.400 2.75 0.086 18.200
position ond shap-..! without bein::; Roe k s3it 1Lo:..:i;:ianal 5.000 l':egli~ib!e 2.50 O.Oi8
ru;nured. If a rcck en being SJ.ndston~ 10:-::o ... .... 10.400 500- 2.06 0.06~ 5,600
SJnJ:.wr::.l! tW::st \'ir_sinia). 19.41)0 3.001) 2.50 o.o~s !2,900
droppd, fur ex:.lmp;~. m2kes a dull
SJnds:cne 1C:::-.1 ....... . 11.500 620 2.1 i 0.068 8.400
th.ud and does not reC'vund. it would 5Jnd3tor.e (Al;;.i:'Jma) ... . 26.800 ::!.200 2.i6 0.0~6 12.500
be very diiicult to break by imnct. Sh::lle 1Ct.:thl ........... . 31.300 2.500 2.81 0.083 1~.900
ShJ!e t\V:::st Virginia) ll.i)O 4.200 2.40 0.0~5 13.600
Britt!e rocks, howeve:, sh.Jtter eo.sily, Syenite (Sew York) ..... . 34,)00 2,800 2.72 0.085 14,500
~Jrticubriy those types having a Al\:..:vium. Croke:t rcck.
i;h si ka ( quartz 1 contec,t. A lcess ............... . 1.3-.l 0.0"~ 2.300
Cb.y ................. . 2.58 0.081 5,900
bbster c::.n gener::1l.;y determine Air .................. . 0.0012 !.OSO
quire e:1s:iy whther or not a m:t- \\'~ter
................ . 1.00 o.o: 1 4.750
teriJl wl break imo small sizes or
brge coar5e fr3.gm>!7!i.5 by conduct-
ing a simpl~ drop te~t. Furthermcre, strength tests are usually diicult to the free faces, and thus, if known,
L1e test providcs a clue as tu the ccoduct.) Ho.rever, tests for wkt could also give an app:oximation cf
energy absorption power of the m:I- is known as tce modulus of ruptcre the required burden cimension and
terial, which is im~c~~Jnt for esti- are m1Jch e2.s:er to perorm; yet t:1ey the exp!osi,c pressures needed for
mating tf:.e amou:: of ad.:!itional provide infcr.nation that is just as proper breakage. In the e\ent spe-
charge~ or energy, t2.Jt would be useful in providing tenSile-strength cif.c test data cannot be obtained,
r.ecess.:1:-y to overcc:ne exrecti!d en- cou of equcl practica! value. In the cpera:or may find the infonna-
ergy losses. fact. the lcborJtory test for the tion in Toble 7 quite useful. From
moCulus bre::!ks sampks in tensicn the vorious moduli listed for manv
Strongth Of tl:~
charactcristic by Cending test slabs umil they r::!C- of tl:e represeotltiVe rock-typ;:s, ;
streng~~sof m:.:teriJls~ \lJre. much in the same m::mner that practico! estimate can be made that
blasting is normallv concerned onlv rod.: is stret-:-hed and broken at on will opprcximnte the characteristics
with tl;at of tensio~. :\!os! rocks are open face during bbsting (Fig- of his panicular deposit.
very weak in tension. more re~istant ure 3).
to shcar, and strOnfe5t in compres- Quite ofte3 it is impossible or Dcnsity Denser materials rcquire
sien. having approxi:-c:ltt!ly only cne- _qt:ite impract!cable or quarry op- greater nmounts of work
tenth the resistance to !ensile rup- e:otors to have tests conductd. encrgy to be satisbctorily brok-:n
ture that they ha,e to failure by A~so. test results on samplcs r.1ay and cispjaced, and heavier cxpl-
compre;soon (Tabie 7). However, not neccssariiy provide inormaticn sives or laree charees will therefore
shear is nut actually a force by itself on the over-all strcngth of a rcck be needd. -Howev;r, from Table 7
but r.Jther the rcsu!t cf two for.:es, dq::osit. exce?t when the material is it can re concluded that for most
either two !ensile or two compres- ho:-nogeneous and vcry mo.ssi\e. rocks L.1e:re is a very n~rrow r:mg.e
s:ve forces~ or a CGc.b:.n:.!tion of one ~e:ertheleos. if tests could be m2de, o! de~si1y diflcrenas, with SG mlues
of each. whkh act along diffcrent 6e data wou!d aid greotly in dete:- vary:g from 2.3 to 3.3 in most in-
lines and directions. mining the stress le veis (psi) re- stances. The materials generallv re-
To know the ac:Jo] strengths of quired !or fracture. lt is the resist- quiring blasting ha ve densities con-
a mo.tL"riJl. samples ~ust be tested ance to !ensile rupture that must te fined to the 2.5-2.9 SG ron~c. Tr.is
in a lo.buratory. ( R~gubr tensilt:- exceeded by the cncrfy pulses :lt c:m be interprcted to mean that tbe

17
: ;uence of rock denstV aJone hJ.S rror.vert vcJocities bv USng Vr=
a iir:Jited effcct on blostmg, the ex- , 1.095, 1 -for apprm:matrons. How-

~~;~:ntc~~~~~0~1\~er~;~"~.7w~~~ o~; \0.~~~rin;~o~u~ ~~yp~~~~itc~lrr~~~f ~~~


0

m~~y then reasonably assume that i .two vcioci(es are considered equal.
rack density bv itseif is of l'ttle im- The importance of veloy in
:J~ce to blosting and would not rocks on blas:ing is thot it has a
.orcciablv affcct a K, value or strong inOuence ~n the amount and
~u~d-::1 di~ension. manner in which a material will be
lts import:m('e, however. les in stresscd. In arder th;:n the momen-
t~e foct that it does intlueace costs tive forces be conserved, there
a~d the cthcr phys'cal properties. should be nearly pe;iect coupling
.\!thou'h densitics are most often
.civcn b~v specific gravity, for calcu-
bt!ons in costin~ ::md powder fac.:vr
of the cnergy from an explosive's
reaction with the surrounding ma-
terial. The m2tch:n~ of the mom':::-
~

~ 1
1
...
dctern.-~!nJtions it is more convenient tive energies is conside:-ed necessary .i
to use the dens:tv rotio. d, ex- theocetically for the most efficient ' f
1
prcssed in un'ts of tons.'cu. ft. of blasting results. TI.is condition is o l t 1:t ! l! :t4 ':t7 ~o
salid mo:oriol. If the d. volue is known as acoustical c"upling. Since euRCE!'4 CiNENSiCN (B} FE( T
not k~own. one con :::ilize the fa!- the energy required for stressing
Figt.~re 16--A gr;1phic: presentaticn of the
:owin~ cxpressio:1 for converting strong and dense ro-;ks would be reiationship Cetween minimum hole depth
:l:V SG thJt mav be .!Zive:1: relativeiy Iarge co:n;J:lred to that and burden dimensicn.
d.~SGI6:!..l/2000l~ needed for lighter moterials. the use
0.0312(SGl, tons/cu. ft. (7) of denser, fast-reacting explosives
is generally advisabie. at the floor. However, when hales
Velociy Tf.e vcloc'ty af energy The velocity of a rack will deter- are deeper L'lln the minimum value.
tr~nsrr:issicn in rock. Vp mine the tillle it t::!kes the stress stressing and rack movement v.ill
!s !~ke the rc.:lction ve!ccity for ex- energy to reach free faces and return. always begin at the Iedge bottom l:e-
:. !c:;;:es. v~. in thrrt it inc:e2ses as The velacity of an e.t;olosive, on the fore action occurs in the collor re-
roe:.: c~nsity tcc.:_1:res gre::!te~:t.The other hond. will determine the total gion. The particular minimum re-
;.~c;::e:- ro'cks ~re c-f~en the !e:::st oorw time it to~es for an entire charge to q~ired deJ:h 0 hale can be deter-
ou-; <:id a:.:- ~e~,;:-:-::-llv corr:':"osed of complete ns reacuon. The relatron- m!r.ed from the fo!lowing exores-
! f.rc.ir.s. y.;;:::h pe:-I7i.it eJsier sien~: Q_\:~.... ;:::,.,..,:-1::., r.'.::.T.,.J \\.l..); b.-:-;...:..:co.."-
1
ship of the t\vo ve!oci:es. ca!led the
_~::J:::;i:--'1 cf (':1~r~ throu~h the ve!acity ro tia or K-~v.iv,. has an,:~Jt.:...~K..[(B'-"-1') "-T]-"-T (91 (~e) '
:.:<e:-::1. Fo:- ~h=_, reJson r.1es~ Cense \:ery in:porta~t ir.fbe~:e 'on t~e "The rebtionsh!P !s illustrat~d graph-
: )Cks h::;se s~.:!!!er e::er';y los ses due manner m wh1ch an entire blast will icallv in Fif!ure 16. in which
:.-.. ~;rn::-e~in:"!. ;"~rd they often have function. This is beca use the K. ratio K, O. 7 and K 1 ~0.3 a~e consicered
~ -r,_d:;:>n;:; UJ s~1=tter r2ther thail deflnes the shape of the composite averJQe conditions. The values for
:---.-~:11-: into- sbbs. ~fost brittle rvcks wave produced by a~l the indiviCu:J.l th~ J-i.":'iln represeJJt b~l:mced stress-
~::so tr:-:nsmit ene:-~; 2t ver)' high stresses imroduced into the rack ing at both the toe and colbr re-
::-:t::::. ex:ef't ~n tb~ :.Jr.ique case of from each point along a charge gions.
c~:r::dn s.::Gstcn:-<:;. The ch~r:lcter calum~ (se e Figure 6, PIT A!'D Ji charges are coUar-primec,
:.~ri<:- lo.v ve!c~:::=s cf many of the CARRY, Septemt~r. 1963, pJg~ stressing wiil ahvays begin in the
~ ~r.Jsto::2'.'i ~:reJ'je ~J a recdi3.ritv 119) thc primer pc;itions thus con- coll:lr regicn. unless the amount of
th~i~ cor:Ip::;i:ion: the r.1atrix trolling whkh faces 2re fractured stemming u~ed cxceeds the burde:1
- -~l~~din~ the s:!rj !.-:Tains mJv be firs: a~d the direction in which the dimension. E.e~ under that condi- .
-'t 1:~.-. (lf c:- ... r cner:-\"-"1b~orbw composite wave wi!l travel in the ticn. collar o,erbreak and air blost
' , .'. ' "- --~ =- . . rack. moy occur, with possibie toes re-
:~~ s!.!bs~.:m.:-es.
Ho\:ever. if the
The K. ratio. primer location, and suiting, if a porticular maximum
r:1;trix is ,;;('3. t:.: Yelocity is quite
general design fcatures al a blast hale depth is cxceeded. This limit-
!Ji!~ i1.
must follow certain def.nite relation- ing condition can be determined
---~- v'cioci:~s for m:-:t~rials o. re usual-
ships, if results are to be satisfac- from the fallc.wing relationship~:
i: soe:ified .!s l('n ::~udi:1al veiocities, torv. In particular. Loe influence of ".,._ -H~.;~K.(T-B)-i-T _.(10)
.--:. ~s ~:;: 8!~o l;1~5~ giren b Table rok velocitv is such that thcre will From a practica] vie\'"Point, the ex-
7. J3ut th~~c \:1!:!cs are nor:nally be a certain optimum of critica! Fession shows that under no cir-
:;li::htlv l~.Jw;;r th:-::1 the ve!c-city of hole depth for each b!Jsting situa- cumstances should the stemming di-
~~~:-g; p:-!='f"'Jf2t:c.:l. Vr. T~e two tion. For example. when a charge is r:1ension be Iess than that for t~e
., ~Loc't!e; a!o re!ctd by t!!e follow- bottam-primed, there will be a spe- burden in blasting massive rack .
e.\ ~:ess:o:l: cific minimrmz hole depth. If the Otherwise, collar cratering and air
~-d( 1-.u)/( -:-<)( 1-c.u)]" dcpth is less thau L':e mnimum bb>t can be expected. The condi-
(S) value, blast effects wi!l begin near ti0n becomes particularly critica!
J.:c.1u:::.: n, or Poissons R.ltio. is the collar rcgion, which quite likely wloon detonating fusc is used and
u~u:1lly Cl~:-~sitk:-cd r~s 0.:!5 fcr csti- may promote violence and air blast. i~itiation is done on the surface,
"m:liic~::;, it is more con\en~e:1t to In some instauces, tce will be left since the fuse on detonating has the
.1- ~ ~'"Ha._.-P,:..,.;,.\:o H''o;T(;.~ ... ~I) (-:L. )-
.).-
18 ~
f.i'-~-R:.,: .. ,.
}. L/, ( '
H -l.Kv(EI-1-J')"'+T .,
tendencv to lOasen the stemmin!!. used for initiating the primrs, !hose and deck loading. Also, th~ many
For doop hales, collar priming wauiJ neor the coi!Jr being preferobly of different standurds employcd tend to
derlnirely be undl..!sir.:~b!~ under con- a lon;;er ddoy. Thc compositc etiect confuse rathcr than assist persons
ditions where m:.1ssive cap rock oc- of using primers at both the coi!Jr in evaluating results. The most prac-
curS in the collar rcrion and where ond hale bottOI'' is thot it extends tica! va!ue of Pf is in cost amlysis,
:Jl~mn loJding is pr;cticed; i.e.,'the tl,e optimum 'nl .1! depth and better because explosives are soid by
..:h:1q;es are continuous from just distributes the stresses in thc led~:e. weight. and payment for materials
below the stcmming to the hole bot- notJb!y in the toe nd collar regio~s. mined or removed is gencrally made
toms. ~~ on a wt!ight or volume basis.
An unusu:1! situ.:~tion cxists when POWDER FACTOR ANO ITS One e[ the ways in which the
the K, is less than 1, or when the SIGNIFICANCE powdor factor con vary is shown by
rate of travel o[ the compressive A guidcline used by m;:ny for thc examples given in Figure 17.
stress-wav~ in the rock exceeds thc estimatin~ ~md evnluatir.g blasting is These sketches illustrate four pos-
specd of the detoncticn wave in thc th~ Pm.,der Factor. Pf. an exprcs- siblc ways of blastin~ with a single
charge column ( Ficure 6). Stress sion wh:ch rebtes thl! yidd of mate~ charge and six different patterns
wavcs will reach fr~e f::tces befare riol blasted to the quantity o[ ex- utilizing a V -cut arrange:nent for
the explosi\e has comp!~ted its rc- plosives used. For quarry work multiple charges. Al! the bl<1sts are
nction. with rack D.t the faces bei:lJ :md minin.:;. the Pf is most ofte:-t conducted under identicol conditions
rep!:!:.!te:y stressed b: the p:-essurcs st2ted in tonsllb .. or \ice vers:1. except for the relatiYe positions of
produced bv the still react:n" ex- wfde for most constru.:tion excava- open iooes. Pertinent datu for Fig-
plosi\e col~mn. The action- rein- t:on it is customarily expressed in ure .17 are given in Table 8. The in-
forces the stresses 2.r.d reduces the lb., cu. yd .. or cu. yd./lb: The latter formatiCn there given is merely rep-
resist::mc~ of the rock to fc1cture, rJtio is also commoniy used for resent2.the and used for comp:uativc
gi\ing the impression th::t the explo- much of the work in overburden re- purpo5es. It m:ty or may not fit .
siYe is stronger th::tn it actuJliy is. movnl for coa! nnd metal-ore opera- actual bl2sting situations.
C r.dcr C~rtain Conditions, blas~S are tices. Of all the different :ratios in In determining !he possible yie!ds
ex::re:neiy efficient, but they are common Use. only th'JSe utilizing given in Table 8 for the various
usually d'fficult to control, produc- weghts. e.g .. tons: lb .. take into ac- b!asts shown in Figure 17, the sur-
ing greatcr he ave or throwing action. count any of the pror.ert'es o[ the face bbst areas. A, were approxi-
Since there are critic:!l hale materinls being blasted. ffi:lted based an the loc~uions oi
'~pths fcr e::tch blastin1 co1d:tion~ Bec::wse of its e:\tre:ndy variable oren faces. assumed rack structur~ll
~ best results can often be in- ch:J.ncter Pf is not no~maily a sound fe2.tu:-es, and the particuhr me-
s;.red by fi~5t estim:n:n.; the pJnicu- index upon which to jud~e blustir:g chani.:s of howeo.ch ~p.!cii1c blast
13r K,. value for the conditions pres- e:1iciency or Cesign bbsts. as many wou!d ce exoected to func:ion. The
ent. and ~Den pl.:lcir:g prime:-s ac- be!ie,e. Diffe"nt values will be ob- excavnrion ~alume would then be
cordingiy. Control for -very de~? t2ined by me:-ely ch::mg!ng the blast- the :>rcduct of the blast a:ea ;;nd the
hoks, for exomple, is achieved by holo potte:n or configurot:on. and ledg"e height, L. not L'Je hale de:nh,
esing primees both r.eor the collars values will also chan'e fN other H. :::s some might assume. Simple
<:.nd i:1 t~e hale bot:oi:ls: or prili).ers re:sons. su:h as variable hoie depths con,ers:on to tonna2e vield. W, was
mJ.y b<! .pbced at strJtegic intervols accomcEshed by ~u'!tiplyicg the
thrcu~hout the cciumns~ wit~ or vo!um by the material density, d,
withcut t;:_e u .~e of deck ch2rses. Fi<:..rre 17-TheJe s~etches show four possib:e using the following relationship:
E:th~r detonating ft:se or close-n- w~iJ of b:~stir..:; ~ooiTM ~ sir.<;ie ch.w;e .e.~d - W~AUd~). tons (!!)
si~ ;:~he7nl u~ili::~g a V-cut .trr.t:~gemer.t for
terval de!:y bbsting cap; con be mu;!;p:e ch.erges. The quantity o[ explosives used. E,

" -r
...
6'.. -~-. ~1- --~z_:~~o~:~~-- -'6-- :~-- -'~ I
,_____,, ___ ,,. _____.
_

... ... '


'. . .. ' .. z'
o. o. v
.:;
9
,,
.F
'.. ,. '
--'\ 6~_-~c/ .~o .~o
- .- :.
--
. . .--:7!_j
..
--'
.: :
6".-~:.:,::-~=~b::= - --..o..~:-o:~:o-~:~.o/
1
1.
' ::.!.[ ~ .. J. COI:!l( IIJ"'
~.
o .: . -j ...... 0' i-- .. ___.; !-- r ___.

........_, .. ___, ...


;.: ..........:
---- '?:.. o .o

~I
' .: ' l"
--~
i:/ .,:: ~o
L
1

_j--0 .. o 11
d
;-::~:,:=.:~~ j_

(Si'-GLE. eL.tS":"~~LESI ~'-~OLE VTYPE "":"HROUGH Cl:TSI 19~Ci..E VTYPE SICECUTS)

.f :.,.. ......... ' . -l..:. ................ . '-- '-~~- . .l.. l..~.-. .. o... :-r ~~. ' , . ~- .... ...
~
, ............. 'o( . . . . . . . . . - . ,
... ~-: .~- :. ; ' . - . ' .
of !he other design dimensions. J[-
Table 8-Cti:mge in Powder Factor (PO Wlth \'arialion
column loading is practiced. the Pf
In Driii-PaUern Configur:Uion t )
will chan~e with the ho!e-dcp!h vari-
(For bbstin~ lime~tone """ith d, = 0.084 ton/cu. ft. fb) .by E'ttn 60t; d~namite, ations. The trend is illustra!ed bv
[).=! incl:~sc, and bl:lSiholcs located according lo anr::~ge 1\.e ratio of 30 {di,)
data given in Table 9, in which th~
Totll Tot.::~l Powder values reprcsent conditions for th~
Total :"o. '\"ield E'tpl. Factor
Bbstholes (tonsJ t:scd (lb.l (loOS-' lb.)
9-hole blast shown in Ficure 17F.
The cause for thc Pf va~iations is
Sin~!:: ch:~.rg::~: the result of changes in the ratio
1 Bl Cen1e:- ,;:..:t-hole (2 free faces)... 1 66 ~~-7 ::!.91
!C) Corn~r hch: l3 frer: face<;J . . . . . . 1 66 2~.7 2.91 of the amount of hol used for.
(Dl C~rHo.!f ~!":eJr-holc (4 free fJces).. l 13:! 2:!.7 5.8~ stemming relative to the total hole
{El B!o..:k. holo:: ~5 free faces)....... 264 .,., '"': 11.6-1 deoth. To cou:neract the lowerine
~tu!dpl~ ch;.:-gc$: V-type throush-cUl:
(F) Sin de re,. . .. . .. .. .. .. .. . . .. 9 5:!S
ot' yields, deck loading could be
:!05 :.58 used, a pr:~ctice commonly followed
1Gl Dol~c!:: rcw . . . . . . . . . . . . . . . . . 9 46:! ~os :.:5 for decp holes particubrly. This
iH)Trirl~ 9 396 :!05 i.93
.\fu!tipic chJr;e~: V-typc side-cut: practice produces no detrimental ef-
(l) <;inf!e :-('w . . . . . . . . . . . . . . . . 9 59~ :o~ :!.90 fects on fragmentation whcn the
( J) D.:'Jbi~ r.:,w ... , . . . . . . . . 9 6:!i 205 3.06 decking is done properly.
lf-\._1 ;riple n:.. .- . . . . . . . . . . . . . . . . . . 9 .594 ::!05 2.90 Blasters should be cautioned re-
~~~-S~:! F::;'.!:C" 17 for design speclfi=:Hions. gJrding difficulties that may result
lbl-t-::. T.1bk 7. irom reducing the explosive loading
~1-Rf. F:zure 1:!. density as a m~ans for imprc\ir.g
t.:-R~. T.:!.-t-11! 1.
their Pf, or use of lighter grades cr
s:naller di:J.meter explosives. At-
wouid be the rrcuct of the explo- the errors produced would be even tempts to exter.d drill-pattern di-
sives }o;Jd~n::: d~nsitv, d~, the total more serious and costly when based mensions by increasng burdens.
a \era~~ kn~~h of o~c chanze, PC, on a single-hole Pf. This is be- e:c .. will produce similar difficulrios
and the tot;l r.:..;;nber of bla-stho!es,. co.use there is an automatic elimina- for the sa!Tie reason. Rather thon
~' c::"dcul~1teJ ;::5 follws: tion of porential tonnage for one sncrifice good fragmeotation and
E~\c'.IPC):--;, lb. (12J complete row of holes. The row dispbcement effects by decre:~sin~
The vo1:der. j_,,:or. Pf, would then m ay be ccnsidered 35 serving merely the explosive energy! :J.djusting the
..._~ e-: .~ roti .::i th~ aboye two ex- 10 shear the cut out of the solid blasthole arrangement is general!:;.
.:ss;.:r.s~ o;- .,,,:ithout achievin::::: anv cffective pro- prekrred. This can be done by re-
Pi~\;. E, tons/lb. (13) ~~ctioQ.. lt is als~ ve~y importJnt to design. so that more fre~ faces are
J; s:ud:i~' Fic:ure 17 md Table recogn:ze that in all blasting. when m3de available mld charges nre lo-
S. it '' ill be ;oic~d that the number rowS: are odded into the solid. with cated more advantageous!y.
d fre~ faces r.cs a very pronounced
ilii!uence en t~:e value cf the Pf.
a subsequent reduction in the num-
ber of open faces. the Pf value will
1 COST OF BLASTING
For rr.ul!ipk-h-.':e blam, when there continue to chango: townrd lower The prim3ry concern of the
i:; a free (Jce ~:~ded on one sid~, the vields e,en thouch all other fcnd:~ quJri)' oper:J.tor is to m:1ke a profit.
c:cr-211 Pfs ic r o! blasts will usu- ~en~al bbsting- rel:.Hioilships and To do this. ccsts must be kept to
:dl; 'be the sarr.e 2s that for a single the resu1ting rack fr:Jgmentatil.n t1-.e minimuw. Sorne costs, howe\'er,
(.:"~::~:- or cut h0le. Howe\'er. the Pf m:J.y rem2in subst~mtially the S:::im~. aro! interdeoendent. so that no sin-
.' "'
1.. L '- cf--d
< \..l. .,. bv the iniliation- In su;-fJce or cpen-p!t blJsting gle cost re.duction may necessariiy
ti m:::~; p:ltt\!r~ e~ployed~ wh:ch may the hcle ceprhs n:ay vary within a gu:~ran!ee an 0\er-all decrease in
...-:~:J:-.~-~ th..! bi:.;st arca outline, as rJrticul.:r cut or exc.:n:::ltion. with production expenses. lt is the com-
~: .........:~ in. 1--;-~1......
.., ....... 1'J
' and line
J of
.
~~.... no otGer char.g.es b..:ing madi! in any posite effect with which one must be
T.;b;::! S. Fur ~~.:: pJrticu!ar blast m
r, . . i:-:t. the ~1dJir:on3l tonnage results
i:~::-1 on:-rb>~::k in thc tirht corner Table 9-Ch.::~nge in Po\,-der F3ctor (ll0 \\"itb \'3rialion
cf tl~~ sccor.~! rcw of h"Olcs. If a o! Hole llep1h (H 1
J::~r-intcrval !r.!~iati . .)n dday were (9hole sin.:le-row \'-t~pe r_hromz.h-cut. using Ettr:J 60C'""" .d~"TI~mite with ~in. J). col_!lmn
t>d in tho c,rner hok. thc blast )oadcd and dril! p:ntern dtmenswns constaot for bi:Jstm~ hmestonc m~b SG of ... 69)
WI"1UJJ th~n (-~ expecfed tO CUt Tot!l Yield
An~. Arg. [xpl. (lons) Pf
' 1:~
. ~.. ' ........ : it~
o;;r:'J.,"!"-~,. -::pv overbre~k ' to
-~ ... .
I'C (!t.) L (ft.l l"sed (lb.) Tot!l (lons/Jb.)
>e 1 S""" 'Id -.s for the other H (11.\
~:.~.) ~~c:;;;;~s'(Fi~ures 171 and 10 5 ~ 79 16~ 3.3~
" 7 10 110 3JO 3.00
1- :; ) . 1 .,
t:~.t!:~1:1ti:;:! (: evalu.J.tin~ an en-
.
16
9
11
"
. -
1'3
l96
4f1:!
2.79
2.67
,;:; t':.1St o:~ o 'inck-ho!e Pi basis !8 !l !6 :os 52 S 2.53
10 15 !S :.:s 59-1 2.52
C:-.!1 (:~ \'Cf\" r.:!5!C:-ding, but Unfor 17 20 16S 660 2.47
~-~~- 1"t ,-~ ., }CI
n~cricC ofFn fol.
"2-1 19
,, 2- 7:!6 2.42
,,,._,.,.., J ._ ._

Lc::cc. I'or tk desi;n and eva!ua-


Note: see Figure 17 for drill p::mc:rn srccif.c:Hions.
t:c~l of und~r;round facc-bbsting,

20
concerned. In this respcct many dif-
ferent costs and their ef!ects on one Table 10-Blastiog Coc;t Ao3lysis. Showing Effects from Cbaoging tbe Type of Exp!csin.
(Y.type si de ..cut (a) for "ertic:~l boles in a limestooe ledge "'itb constant l'O
another must be considered, sorne
of which include the followiog: A Assumed Conditions: 8 t;nit Costs !al:
drilliM.
-
primary blasting,
-
seconda;v
t ( 1) Kept cor.stant are KT = 0.7, (1) Drilling at $0.363/ft. '''
eakJge, loadmg, baulage, crush- K = 0.3, Ks = 1.0. D. = (~) Extra 60% at S0.22tlb.
_.lg, screening, stockpiling and re- DH = 3 in .. l = 20 ft .. and (3) ANFO. 9~/6 at SO.OS/Ib.
claiming, Ioading and wei!zhin~r for
d. =
0.08~ tonicu. h. tbl (~)'30-ft. ~15 delay EBC at $0.6!
(2) E, = Extra 60C:O dynJmite with (S)' 6-ft. insrant EBC at $0.17
delivery to customers, supervision SG = 1.28 and v~ = 12.~00 (6) Regular Primacord at $0.32/ft.
fps{d (7) MS delay Primacord connector at
.and eneineerimz maintenance (3) E, = field-mi,ed AN-FO, 9~16. so.so
equipme~t and ~aterials purchase; with SG = 0.8S and v. = 11,100 (8) Cast booster (l,.1b. primer) at
and replacements, insurance, deple- fp'i (d) so.so
( -1) Al! holcs drilled with 4 !--2 in.
tion and depreciation allowances, hammer trad:-moUnt~!d air-drill
sales and other administrative serv- with 500 cfm compressor at av-
ices, royalties. stripping expenses erage drilling r::.te of .tOO ft. per
Shour shifti~l
( including ground brcakiM and re-
moval), and taxes. Of all- costs or C Blasting: Data Calculations:
expenses, the first seven ( and in E, (Extra 60c."c dynarnite) E, (FielC-mixed A!-l-FO. 94/6)
sorne instances those for s:ripping) RE,= ( I.:Slr 12.:C0t' = !91 x 106 RE,= (0.8S)(11.100)2 =!OS X 1'1'
generally constitute the major por- Jf KBt = 30, then a. =JI.-= ft. for RE,.'RE, = 105/19! = O.SS.'l or
equivalent drill pauern of 10 x 10 Ks, = :!41/.z.(bl
tien of costs for quarry production. fUO . Tbus. B2 = 6 ft. (1) for equivalent
The percentage of total produc- T."= KTB, = (0.7)(7.5) =S f:. square drill pattem of 8 x S!'l
J, = KJB, = (0.J)(7.Sl = 2>.; it. ft.lO
tion costs attributed to drilling and H.= L ...:... J1 =~O ...:... 2~ = ~.2~.~ fr. T.= KTB, = (0.7)(6) =4ft.
blasting may be as low as 1Oper- PC=H~ -T1 =~2 1h - S = Iil,l J, = KJB,:: (0.3)(6) =2ft.
cent or as high as 40 percent. The ft. H1 = L + Jl = :!0 + 1
PC, = H,- T, = 22- 4 = \8 ft.
=
22 ft.
Since the l::last consists of 3 rows e~ 3
relative irnportance of primary and hales each. or r--;! =
9 hole'i. then To drill a complete pattem there
secondarv breakage costs to load- w, = A,Ud, = !Orl0)(9)t:e sboulJ l::e 4 rows of 4 boles eacb, or
ing. hau(age~ crushing, etc .. will de- (o.os~ w ~~ = 16 botes.

pend largely on the properes of


or \\' = 15 iO tor.s Thus. W, =AJ.(d,)
(:0)(0.084) [j)
=
8(8 1,>)(16\
If d .. , = 3.9 lb./f,lll and
the de;oosit, equipment and plant E: = d .CPC Y~: (Jl. then or W 1 = 1830 toas
E,= 0.9)(17'-1)(9) = 615lb . If d.,= 1.6 lb./ft. ~k) and
.,oerGting d:aracteristics~ and results Thu<i. if pf. = W,.E; 1mi. then E,= d.:(PC,)NJ(I), thcn
hieved from the primary blasng. PL = !5i0/615" = 2A6 tonsdt-. E,= (:.6)(181(16'> = 750 lb.
... Ludies on quarry efficiency show Th: total r"!quire..: dri!l foot:!ge. or Thus. if P:: =
\V:/E:l::l), tben

that in most cases hourly production


H;~: =. C2t-:;: )(9) = 203 ft. Pf, = 1830/750 = 1.4.! tons/lb.
Tne total required drill footage, or
rates for well-blasted material are H.K, = (22)( 16) =
3S2 ft.
nearly double that achie\'ed for D Bb.s:in~ Cost CcJT.ca;-ison: (C:!I::ulated from B and C. above):
pooriy bbsted rack. SimilJr results E, !Extra 60~a dynamite) E, rField-mixed A:o;-Fo. 9"'6\
are obtained in the other types of
~lethod of
minin~ and in heav,r ccnstructicn Initia~ion: E!e:tri: ~- one!ectric Electric Nonel:!ctric
work.-Crushin!! and Screen!ns: costs Dril!ing: ..... (203') S 73.69 (203') S 73.69 (3521 $127.78 (352') $127.78
are likewise appreciably red~ced if Explosives:
the material is well bbste~ at the Dynamite .. . (615=') 135.30 (615"') 135.30
very beginning. Bec::wse of t;ese ef- A:o;FO .. .. (750#) }7.50 (750:) 37.50
Primers ... . (161 8.00 ( 16) 8.00
fects tte trend today is to spend Initiators:
more for primary blasting. because 30' MS EBC. (9) S.58 (16) 8.11
the sa\'ings realized from all the 6' Inst. EBC. (:!) 0.3~ C) 0.3~
Prirnacord .. (300') 9.60 (505') 16.16
other prcduction phases more than Primacord ~fS
compensa te for the initial added cost conncctors. (9) 4.50 ( 16) 8.00
for blasting. This fact is e\'idenced ~fisc.:
Connecting
by the lower powder factor yields wre ..... 1.~5 1.25
obtained in a gre:lt many opi!rations. Labor for
loading and
Primary blasting expense is nor-
mallv considered to be composed of
firing blast 2.00 1.80 3.50 __,_
3.00

cost for both drilling and explo- Total blasting


sives, including all c~Jrges for labor
COSt: ..... s:t:.s: 5225.23 . $186.15 s:oo.n
Cost per ten: . . 0.14~ 0.1~9 0.102 0.109
and material use d. Befare the ad-
vent of the new high-speed highly E Percent:lg"e Distribution of Bl:lsting Costs:
'lObiie c!rills, the respecti,e costs Drilling . . . . . 33.8 32.8 68.6 63.7
.or driiling and blasting were abciut Explosives
(Exct. primers) 6:.2 60.1 20.1 18.7
cqual. But with the new \\"Des of
Pdmers ..... . 4.3 -4.0
drilling equipment. drilling c~m of Initiators .... . :!.6 6.3 4.4 12.1
many cperations are only half as ~lisc. . ...... . 1.4 0.8 2.6 1.5
much ~s the explosive with comen-
tioml bgh explosi\'es. Total ...... 100.0 100.0 100.0 100.0

21
Speci:J.J ~o tes--Tablc 1 O ticular properties oi the expkdves
fl-Se_e Fi~"Ure 17K for general drill pauem and initation-timing sy'Stem. themselves, since the latter decide
lbl-Rr. Table 7. the final requireJ driil pattern di-
lcJ-Rf. Ta~le 1, p. 63, 8/ascers' Handbook, l~th c:dition. E. I. duPont de ~e~ours mensions, Le., the Ko. Furthermore,
& Co.
Rf. Figure 6. p. 8, Te::hnical Bullr:ti. AG-1. ~ov .. 1960. ~fonsanro Chemical sorne explosives simply would not
Co. be suitable for use under certain
(t,_Rf. A Fie/J Atan's Gliide to Drilling Cosrs. A. W. Foster, Atlas Chemicat
Indu~trir:s, Inc. quarry operating conditions. One
(fi-P.f. Table 2 should, therefore, recognize that for
(1-Rf. Formula ( 4)
rhl -Rf. For:nula 15 1
making a cost analysis. the actual
JO-Rf. Formuia (6) and F:gurc 14 vnlues for expenses and proptic5
Ul-Rf. Formula ( 11) of materials pecubr to the local
': -Rf. Forme la e:: 1 anJ Figure 1:
:1-Rf. Forn:.ula ( t~ l circumstances should be used. not
J.nl-Rf. Formula ( 13' generJl estimates~ as was done for
n'-~.\p]::,:;i\~ :1nit ces:.; :,;:sed on sch:dul: 1960 prices
Tatlle !O data.
The influence of the properties of
exclosives on final costs c:tnnot be
With the introduction cf :r,expen- ratios beiM adi~sted to suit the ov~remph:tsized; this is true particu-
sive AN bl:.lstine: ae:ents . .however, va~ious cha;acre;istics of the expo~ lar!y of the velocity of the explosive.
the drilling-expl;sive cost ratio has si ves. since it has a very prominent effeot
be~n revcrsed. Evea though the leSs From the ,e,.:.' indicate in Table on the mcst desirabie dril\_ pattern. _ . 1
J-=r..5e b!asting agents appreci:.1biy in~ 10, one wo;J!d logically condude As described eariier. the manufac~
cre:.::.::e the ccst of drii.ling h\::::~use that eve:-one shouid chanze to tur~; speci~c;J~ioii.s may nat cle:Jr~
ci tho in:reased num!. '' oi blast- AN~FO bfJ.sting :J.~ents. Howe~er, it lv define wherher the ve!cC:tv is for
h:'les i':ctuir:>:d, the ot.:::-~:!11 d~:!Jing must be kept i:J mind that individual ~nconfined or con5ned blasti~g. ncr
2nd bL!.stir..g :Os! in n;::~c. in:;r;.mces circumstances m:J.y greatiy change which charge diameter applies. As
ho.s be,~n materially redilced. This the over-a!J cost relationships. The one c~n see from T ;.1.bie i i. spe::if.~
is bec2u::;;: of the tremer:dous savings factors that have the greatest in- c:1tions vary C0;15:derabty,- a fact
in c.-Jsts oi exp!osiYes. Such bbsting fluence on the final values would which in tum g.emiy <?ffects est!-
ag~;-:[s often cost only 20 to 30 per~ be the unit costs for drilling and ex- mates for designinll biast~ b;1~eJ en
cem. a~ mu-.::1 as t:1c c:::: . :~'C:>tion.1l plosives maceri.:ils uscd and the par- energy potential (RE) of .e Froli-
t~;r o!csivcs .
. ilu.:;trJr~ the f c.f the
.::;;~'JS comooaen:s tl. :ermine T::~ble
11-A Compa.rison of P~blished E:.:.ploshes SJecific:nions
f""!"'-r:
;..-~, - t.Jrt
' m~- an d '.~ ..... o . n t
Lo..~:..!.:.:: c ... s , (For competitile ~rr::~d~s equiva1ent to 60% ammon..iJ. d~n:t:nit"!'
TiLe 10 p":ese:1ts reprt!sentntive when used ~'itb 0..=3 in. and ha:serl co pc!:J!i.'!hed ~J.m\
datJ for a !ypic3.1 quarry bhst. Only Atncri
--
un\a) Ap:ach~(b) D> RtrtU On<n Trliln(rl
the type of explosive has been Am Sl:and A!lashl PonU~l l~si1l s..- s~a.~a
cb::!r.:;eJ: with th~. powd~r factor. moni2 :nd E ttt"ll Rod En,.. ,:d

drill-~:::ttern gene:a"l ar:n..n!::e~11er~~


Dyna-
mit~
Dyn.3.
me
D~-n3-
mite
Crou
E.'<tr:l
D~-n.a
mlte
'""
D~-
~ll~
Ll"7!io--
~ie

m~d i~i!t:ation-th:ling system kept the Veloy (fps) ... 10.800 1:.soo 10.000 1:!.::!00 1~.450 13.5G 1:.6C
'SJm8. !t shodd be nc~.;:d from the Open (Q) cr l'ot No[ ~Ot
d.;:a. l;owoq;r. th:t for con.voc:icc.J! confined . C): give:1 (0) (0) g~ve~ (0) give:- (!))

dyn;~nite. i.c.; Exta 60 percent. a Chanze di2.;:-.r:ter


(inl:hes;; ........ .
Y'or
give:1 11/4 l' . t. :. }1~
Sot
gi\"o::n FJ.
t:;pic:il 10- by 10-ft. pattern is u sed. Stick count: ......... 110 110 !lO 110 110 108 116
Jn order to use a regular A"l-FO Specifi..: gravity ...... . 1.:!8 1.:!8 1.:8 1.:8 1..~8 uo t..:~
9.1/6 clasting agent (fielJ-mixed), RE factor (XIQ6) ... . H9 210 :s 191 !98 ~..!.l 193
the pottcrn d[me~sicns are c;;:nged Relative e:i:ergy
to on 8- bv S~-ft. arranqe;:ent. Ratio ( RL RE,): (hl . 0.78 1.10 0.67 1.0~ !.04 1.:6 l.Ol
This is den~ 3ccording to L~e prin~ Adjustd burdr:n
(B, in fw): lil . . . . . . 6.5 8.0 6.2 7.5 7.7 8.:! 7.5
cip.:; outlir.ed eorlier in the d!s- Equivalent drill
cussion en ccrrel2ting the properties Pattcrn(square): sx9 !Oxll h8 IOxiO 10.,11 lhll lOx!O
of explosi,es 10 lhe blnsting stand-
References:
are-s. In this instance, the net result
(l-p. 2. AmmcniJ. Dyn;:~mites specification sheet. A::!I41-JOO-t'6i, American
is lhat 16 bbsthc,ks are required CvaDJ.mid C o. . .. - -
for the A:-:-ro blast. compared to (b) -p. 16. Apaci":e Explosives c:ltalog:. thi:d revision. Apache Powder <:;o. - -.
cr.!v nine h0ks for when Extr:t 60 (el-p. 21. Atlas E.\plosives Prcducts. CatJ!og So. 13, 195i, Atlas Chemtcal Industnes.
In c.
r nt is used. Because of the dif- (dl-p. 63, Table 1, Blasters' Handbook, 14th edition, 1958. E. I. du Pont dr: !'emours
:r.:: in the required true-burden &~ .
(e)-p. J. Hercules E.,plosives. Blasting Agents nd Blasting Supplies. catalog. 1959,
tLr;-:er:sicn. oil;er design dimens!ons Hercules Powder Ca.
;ecess:lrily must be adjusted to give (1)-p. 9. Olin Explosives Products catalog, fuurth edition, 19.55, Olin ~Ia.thieson Chem
c:~.l Ce.
:.1 r.:or;~dv b:.1bn~ed bbst. How-
(,)_p. J. Troja.n E.~pivsives and Blasting Surr!ies. Cat::tlog No. 101. Trojan Powd;:r Co.
e\e~. the b:1:;ic KT, K 1 , K~. and K!i tb)-R;:!Jtivr: er.eq;y ra:ios cakul:.ned on bas~s of Du Pcnt ReJ Cross Extra 60:0 as
r:-;;::cs are kept closcly tu the same uni:y. .
v:;!ces for both b!asts, only the Ka tn-Figures 7 anJ ~4. with Ke=30 for Du Pont Red Cross Extr- 6Q(_C,

??
'i
. c=t. The suggested dri!l-pattern ar- 1he ddded expense could be con- coNCLUSIONS
---,dncements will not eive the same sidered insignificant, as compared Etfective bbstiog depeods largely
;_:-. -po;der factor yields but should pro- lo lhe benef~ts received. on a knowledge of how materials
., duce comparable blast results, if the As powder factor yields are re- frocture. the particular characteris-
published specifications are not in duced, costs will be increased pro- tics of those materials, qualities of
. .r.r-ror. ,. portionately. But irrespective of the the various explosives that may be
he expenses for primers and ini- actual powder factor value. bbs:s used, and recognition thal the se-
~ ....vrs m:Jy have a greater influence should always be designed to give cret of efficient, economicJI, and
on final costs than one might ex- the yield most suitable for maxi- safe results lies essentially in the
pect, from the data indicated in mum production at the leJSt ex- suitable placement of charges where
Table 10. For blastholes with deck pense. In this respect, the percent- they will do the most good. Since
charge~ anil those having extremelv aee of usable material from a blast explosives are merely very powerful
short depths, the costs for primer's ,;ust also be given consideroticn. tools for performing work. lhey
and initiators may constitute a con- Well-blasted rack does not mean it should always be used accordingly.
siderable share of the over-all cost. must necessarily be pulverized. On As has been shown by these dis-
l\'everthe!ess, under such conditions the contrarv. the required particle cussions. there are no easy, simple
the inhc:rent sav:!l!:!S resu!ting from . sizing and its uniformity must be methods for solving blasting prob-
higher powder factor yields ~sually such that maximum recovery is lems. The mechanisms and factors
com.pensate for thc added costs. As ach'eved. H. for example, 1O per- invo!ved are too complex and nu-
experience has cle:J.rly shov.:n. ir is cent of the production is lost due to merous lo permit clear-cut solutions.
simply good practice always to use spoit:ng of waste, which in qu:ur:-_ Each situotion must be handled ac-
the best primers ava1bble. As a ruk, in is quite common. the loss must cord:ng to its own requirements.
the total required quantity of power- be- included in the final cost anat~sis. with the prudent use of one's best / .
ful high-energy primers is much judgmem. However, with a reason
1f reooverv is reduced in arder to
smaller than that needed when able omount of study and under-
increose ;ates of production. the
che:.1per low-energy explosives are . standing oi ope::-ating conditions,
used for priming. In!tiator costs are
vdue of the wasted m:1terial s~ouid bbstes c:n evaluJ.te results and
also norma!lv rebtivelv low; so if loeicallv be less than the svings ac- make adjustment.S t<1wnrd improve-
improved b!a'sting resu!s can be in- co~pli;hed from the tower operat- ments by using certain basic stand-
sured by using additional initbtors. ng costs for the mJterial sa~v:1ged. ards. !t has teen the purpose of th's
anide. therefore, to outline those
stondords and explain how they can
1:-e adjusted to apply to on-the-job
conditions. But ir must be realized
that there can be no substitute for
initial tests to ascertain what may
be expected.
The burden dimension is the most
critica! of the important factors in
bbsting. Its value must suit the
characterisdcs of the material being
blasted and the propenies of the
explosives, and it must produce the
desired degree of fragmentatioo and
di;plocement. All other blasting
standards are controlled by the bur-
den va!ue, and lhey should be de-
signed on that basis. lt should be.
lh-erefore. of primary concern lo all
blasters first to eslablish the bes!
burdcn for their particular needs.
lt has been shown that the powder
factor as su..:h has little meJning
except as a relative basis for cost
compJrisons. For many ye~1rs it has
been used all too frequently, and
unfortunately, as a mcans of judg- .
ine blost c!f'ciencv. But under no
ci;cum<EtJnce:; c:m. it b~ used as a
reliable index for judging what one
c::m expect in rock breJkJge or con~
lrcl of throw. Its va!ue in costing
. is even questionable under many
., 'conditions.
'y
23
F A C U L T A D DE I N G E N I E A I A U.N.A.M.
DiVISIC>N D E EDUCACIC>N C O N T I N U A

CURSOS ABIERTOS

IV. CURSO INTERNACIONAL DE INGEINIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRANEAS
CUARTO MODULO:
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de junio de 7992

NOTES ON DETONA TION PHYSICS

AUTOR: P.D. KA TSABANIS


EXPOSITOR: ING. RAUL CUELLAR BORJA

JUNIO- 7992

Palacio de Minera Calle de Tacuba 5 Primer piso Oeleg. Cuauhtmoc 06000 Mxico, D.F. Tel.: 5214020 Apdo. Postal M-2285
. NOTES ON DETONATION PHYSICS

r- by

P.D. Katsabanis
Department of Mining Engineering
Queen's University
Kingston, Ontario
Canada _
K7L 3N6 _
Tel. # (613) 545 2197

1989
l.

CHAPTER 1
1:.
~f

THE DETONATION PROCESS

1.1 Introduction

According to Persson 11 l steady state detonation along a


cylindrical charge can be regarded as a self propagating procesa
in which the axial compressive effect of the shock front
discontinuity changes the state of the explosive so that
exothermic reaction sets in with the requisite velocity.
This reaction in homogeneous. liquid explosives such as
nitroglycerin is completed in a time interval of the order of
10- 12 seconds(ll. In high explosives, such as RDX and PETN it is
completed in about l~sec In composite explosives containing
AN the reaction times are considerably longer. The signific~nce

of this will be demonstrated later.

1.2 Shock waves


Compressional waves of small intensity are propagated in
gases at the velocity of the sound. Let us suppose that a column
of gas is set in motion by a piston which is accelerated into it.
Let us also consider that the velocity of the piston is a
staircase function of time. Each step transmits a small -
compressional wave which advances through the gas already set in
forward motion and heated by the previous waves. Since the
velocity of the w_ave is larger- at elevated temperatures, the new
wave overtakes the previous( 2 ). Therefore the velocity, pressure
and temperature gradients in the front of the wave grow steeper
2.

with time. If there is no


dissipative mechanism (e.q. heat
diffusion) the gradients become infinite( 2 l.
This type of wave, in which a discontinuity has developed is
known as a shock wave. The area of pressure rise is called the
shock front. The front advances with a speed higher than the
sound speed. The shock velocity dependa on.the conditions behind.
If the pistons continues accelerating so does the front. If the
piston maintains a constant velocity, the front maintains a
constant velocity as well. If the piston decelerates a wave of
rarefaction is formed ahead of it. Finally this wave overtakes
and weakens the shock front.
It follows that the velocity of the front is determined by
the conditions behind the front. The wave does not maintain
itself. Rather it depends on the support provided by the piston.
(
' .

1.3 Detonation waves


However from our experience we know that steady detonation
waves exist. In this case the role of the piston is played by the
reaction taking place in the detonation wave.
Let us consider a plane detonation wave which has been
established in an explosive (Figure 1). The wave front advances
into the unconsumed explosive with a constant velocity D and it is
followed by the reaction zone. If an observer is moving with the
velocity D of such a front, the wave will appear to him/her as in
Figure l. Undetonated explosive flows into the shock front AA'

with constant velocity uo = -D. Its pressure, temperature and


density and internal energy per unit mass are P1 , T1, p 1' El at i
\.,..__

all points to the right of AA'. The wave front is considered to


3-

'' . be a discontinuity in cornparison to the changes occurring behind


(.. ;'._.

it. Theefore at AA' these values change to values P , T , P ,
2 2 2
E2 . These values change at ~ome later stage.
The apparent velocity of the mass leaving the- front is
(0-UP) where. up is the particle velocity (mass velocity) in the
zone between AA',, BB', relative to the fixed coordinates.
If we consider a region of flow surrounded by a tube of unit
. sectional area and t~o planes, one .just before the deton~tion

front and one right after 1 t, the mass flowing in must equal . the
mass flowing out ( conservation of mass ). The mass flowing in
per unit time is P
1
D dt. The mass flowing out is P
2
(D-UP) dt.
Therefore :
(1)

Furthermore the difference in momentum should be equal to


the impulse of the net force. Thus:
P 1Ddt D- P Ddt(D~Up)
1 = (P -P )dt
2 1
or
1 = P 1DUP
P -P (2 )
2
P is very small compared to the detonation pressure.
1
Therefore it can be ignored and equation ( 2 ). can be written as :
. p2 = P1DUP ( 3)

From equation (1), one can obtain:


Up = (l-P 1 /P 2 )D (4)

According to Cook( 3 l upo and P 1 /P 2 are slowly variable


functions ofthe original density. Thus:
Up = f(P 1 )D (5 )

where f (,:> 1 ) = 1 -

.. Therefore equation (3) can be written as:


' 2
p2 = p1f(P1)D (6 )

For most cases (explosives having a density between 0.9


'
4-
-~ 1
'
1.4g/cc) it is sufficiently accurate to assume f(~
1 4.0. .....
Under this approximation, the detonation pressure in atmospheres .
(-....
,-_ ..
: ;
.

when the velocity of detonation is given in meters per second, is


.. given by the following equation ( 8 ):
2
p2 = 0.00987 p D /4 (7)
This is a relationship of great practica! value. It allows
the estimation of the detonation pressure when only the detonation
velocity_ and the initial density are known. It is worth
mentioning that the detonation velocity can be measured accurately
in the laboratory.
Apart from equations (1) and (2) other equations are used in
the theory pf detcnation. Many of these fall outside the area of
interest of these notes. They are mentioned in the following to
assist the reader in further studies.
The conservation of energy is expressed by the following
equation:

E2- El = 21 (P2+Pl) (V2-Vl) (S)

This is known aE the Rankine-Hugoniot equation.


A fourth equation is the equation of state of the reaction
products of the explosive.
The above four basic equations are not enough to calculate
the five unknown quantities behind the detonation front (energy,
density, detonation velocity, pressure and particle velocity). A

fifth condition is necessary. This is the Chapman- Jouguet


hypothesis stating that the detonation velocity equals the local
sound speed plus the particle velocity at the detonation state.
Therefore:

D=C+Up (9)
Equations (1;,(:),(8),(9) and the equation of state of the
5.

detonation products are essential for the calculation of the


detonation parameters in the thermohydrod~lamic cedes.

-1.4 The Detonation Head Hodel( 3 ; 4 l

Practica!. explosives are used normally in the form of

cylindrical charges. Cook's detonation head model illustrates the


sequence of events taking place. Figure 2 shows the detonation
head formation in a cylindrical uni::onfined charge. With strong

priming a detonation wave travels out from the primer and along

the charge. This _is responsible for the promotion . of the


necessa~y exothermic detonation reactions within the explosive

charge. At the back of the primer the high pressure gases expand

.... into the surrounding air. As this expansion takes place it

permits a release wave or a rarefaction wave to travel down the

charge behind the detonation front. This always lags the

detonation front for reasons which were explained earlier. In a

similar manner at the sides of the charge immediately after the

detonation wave the gases expand into the atmosphere. Again two

release waves are travelling into the charge. The detonation


front, rear release wave and side release waves define a region
called the detonation head. The detonation head is a region

associated with high pressure and high density. The shape of the

detonation head depends on the geometry of the charge and changes

as it travels out from the initiation source. This is due to the


approximately constant relationship between_ the release wave
velocity and the detonation velocity. Initially the shape is that
of a section of a truncated cone with curved front and rear
surfaces. Further away from the initiation the length of the
6.

detonation head growE so that it is controlled

release waves which meet on the axis of the charge forming a cone.
from the side
. f,
-
.:
~:. ..

..
'
It has been found (X ray radiography} that the length of the cone

when the detonation is fully developed is approximately equal to

the diameter of the charge. The density inside the detonation

head is coristant and approximately equal to 4/3 P where P is the


1 1
initial density of the explosive. The distance from the initiator
to the point where the full head is formed is approximately equal

to 3 1/2 charge diarneters for unconfined charges. As the


explosive enters the detonation head it reacts. If it is in a

granular form (e.g ANFO prills} the reaction starts at the surface

and proceeds radially towards the centre of the prill. As it was

mentioned in the_. previous the energy liberated supports the

detonation. If the reaction is not completed inside the head the

energy liberated is less than the maxirnurn available and the

detonation velocity is less than the rnaxirnum. This is what is

norrnally known as non-ideal detonation. It is worth rnentioning

that non ideal detonations can b~ stable; indeed a great number of

cornrnercial explosives used by the rnining industry today detonate

at non ideal velocities at the diarneters at which they are used.

The detonation velocity is the most important parameter of

the detonating explosive. It is well known that the velocity of

detonation is a constant characteristic of a particular explosive

when the other pararneters are kept constant. It was explained

that the knowledge of the detonation velocity can lead to fairly

accurate estimates of the detonation pressure which is of

particular importance and cannot be measured directly. In the


next chapter the parameters influencing the detonation velocity

.will be discussed.
7.

{"" .
~ 1.5 References
1. Johansson, C.H. and Persson, P.~.: "Detonics of High
Explosives", Academic Press,_London, New York, 1970.
2. Taylor, J.: "Detonation in condensed Explosives", Oxford at
the Clarendon Press, 1952.
3. Cook, H.A.: "The Science of High Explosives", Reinhold Book
Corporation, New York, 1958.
4 . Bauer, A.: "Explosives Technology Notes", Queen' s University,
Kingston~ 1981.
5. zerilli, F. : "Notes from Lectures on Detonation Phys ics",
Naval surface Weapvns Center, Silver Spring, Maryland, 1981.
A

< <
o-u o ' UNOETONATEO
p EXPLOSIVE
OETONATION p p
V V
ZONE 2 2 1 1

dlscontlnulty J '

FIGURE lt SECTIONAL OIAGRAM OF A OETONATION WWE


.
Obear'lllar mCVQS te rlght at WCMi1 vgJoclty D.

Tha dlscontlnulty le ot 1'8St

..
00
DETONATION HEAD
DEVELOPMENT

SIDE RELEASE
WAVE
DETONATION
FRONT

GAS EXPANSION
E NV ELO PES

/
'

z
o
,_
< 1
CONSTANT
z
o FROM HERE
,_ ON
""
Cl
u.
TP.ANSIENT VELOCITY
o BUlLO UP. REGION

u
o_,
w
>
DISTANCE ALONG CHARGE
l. )

FIGURE 2. DElDNATION HEAD FORMATION


(
...
CAFTER aJOK ANO BAUERJ

--.---- ------- --.


CHAPTER 2 lO.

i
EOUATIONS OF STATE
:
An equation of state is normally a pressure - volume - 1:.:
temperature relationship. Ideal g'ases have an equation of state . !'
expressed as:
PV = nRT . .
where p is the pressure '
T is the temperature
n is the number of.moles of gas
R is the universal gas constant and
V is the volume.
However real gases do not always behave according to the
previous equation. It is obvious that a real gas cannot be cooled
to zero volume. Under certain conditions gases turn into liquids
or solids.
The ~rigin of the deviations from ideality is the
interaction between particles. Molecules excercise attractive
forces when they are separated by sorne distance and repulsive
forces when they are. ver y close together.
Repulsive forces are short term interactions while
attractfve forces have a relatively long range. Figure l provides
a plot of the. compression factor Z = PV/RT against pressure
applied on the gas. One can obtain an .indication of the
imperfection at different pressures. For a perfect gas Z = 1 ~.
.
under all conditions. For a real gas the case is somewhat .: ..:;.
different. At very low pressures all gases behave almost ideally.
( Z = 1 ). At high pressures the repulsive forces domnate and Z
> l, while at moderate pressures Z < 1 due to the attractive
forces. Obviously an equation of state for the detonation
products has to reproduce this behaviour of real gases.

EQUATIONS OF STATE FOR DETONATION PRODUCTS.

The equations of state used for detonation calculations


are of two types: those which do not treat chemistry explicitly
and those which do. The latter contain individual equations of
state for the component molecules and a mixture rule for combining
them to give an equation of state for any composition. The
composition of the detonation products is calculated by assuming
chemical equilbrium.
At this point it is worth mentioning that much of the
work involving the development of an equation of state has been
employed in an inverted form. Experimental values are used to
calibrate an assumed form of an equation of state. Attempts to
develop a general, completely theoretical equation of state have
fa i led to produce a good resul t.
The most common equations of state for detonation
products are:

l. The Abel Eguation of State.


The Abel equat'ion of state is a form of the Van der
Waal's equation of state. It can be expressed as:
P (V-o:.:.) = nRT
where a is a constant.
It was found that this forrn did not produce acceptable
results for rnany cases of condensed explosives. Cook(l) provided
a modification expressing u as a function of the volurne of the
n.

detonation ~roducts without considering their chemical


composition. He showed that the empirical values of the covolume
fall in a common .'--(V) curve.

2. The Becker - Kistiakowsky - Wilson Eguation of State.

The most popular equation of state is the BKW equation.


The equation has the following form:
PV
RT =l + xe
IOX

K
where x=
V( T+ 8) '"
and K= KZkixi
with :o:.,~',Jc,>,; and k empirical constants. The constants k of each
1 1
molecular species are the covolumes. For the mixture each ki is
multiplied by xi, the mole fraction of species i, and summed to
find the effective covolume.
According to a parameter study performed by the Los
Alamos Laboratory, one may adjust the BKW parameters co:-,E',K and 8
and the covolumes of the detonation products. Cowan and Fickett 2
have shown that for a given o:o:. and "' one may adjust K to obtain the
experimental velocity of detonation. The slope of the curve rela
ting detonation velocity and density can be changed by changing s.
By using one explosive as a standard it was possible to
obtain a set of parameters which can be used for a variety of
explosives. BKW has been calibrated for RDX and TNT. The most
common parameters used today are shown in Table 1 13 ' 4 )). It has
been found that the RDX parameters result in realistic values of
the detonation parameters { pressure and velocity of detonation ).
The parameters which . have been developed based on TNT as the
standard produce reliable results for very oxygen deficient
systems which produce large amounts of carbon in the detonation
products .
The best fit for RDX parameters should not be used in
predictions of the detonation state parameters. This set was
developed in order to have {dP/dTlv > O at pressures of the order
of 0.5 Mbar. It has been found that this set of parameters
results in poorer predictions than the RDX set.

3. Other Eguations of State

Other
equations of state have been developed by Fickett
and by Jacobs, Cowper.thwaite and Zwisler 14 l.
These equations are similar and they are based on
statistical mechanics. They use the Lennard-Jones potentials to
describe the interactions between the molecules. The gerieral form
of.the intermolecular potential energy is shown in Figure 2. When
the molecules are squeezed together, the nuclear and electronic
repulsions dominate the attractive torces. The repulsions
increase steeply with decreasing separations. One approximation
is the the hard sphere potential where it is assumed that the
potential energy rises abruptly to infinity as soon as the
12.

particles come within sorne separation distance ~ ( collision


diameter ).
(. '

Normally the intermolecular potential is written as:


e
V = n/Rn -
e 6/R6
This is the Lennard-Jones .(n,6J potential. Often the
(12,6) potential is written in the form:
6
V = 4d ( ~/RJ
12
- ( :r/RJ l
where ~ is the depth of the potential wel1 and
:r is the separation distance at which V= O.

REFERENCES

-1. Cook, M.A.: "The Science of High Explosives", Reinho1d Book,


Corporation, New York, 1958.
'
2. Mader, c.: "Detonation Properties of Condensed Explosives .
.Computed Using the Becker-Kistiakowsky-Wilson Equation of
State", Los Aloamos Scientific Laboratory, LA-2900, 1963.

3. Mader, c.: "Numerical Modelling of Detonation", Unive~sity of


California Press, 1981.

4. Cowperthwaite M. and Zwisler, W.H.: "Tiger Program


Documentation", Stanford Research Institute, 1974.

5. Atkins, P.W.: "Physical Chemistry", W.H. Freeman and Company,


1986.
FIGURE 1: COMPRESSION FACTOR VS PRESSURE
. compression factor

2~~----------------------------------------~

1.5-

. . , _,;... ' 1 -------- ------

1 ~\/~;/; ~;//.
/ __..
_

0.5 1- \. / ~/ ---------

o~-------~L-------~~L-------~~~-------~~------~
o 200 400 600 800 IODO
prassura (atm)
-NH3 --C2H4 IDEAL GAS

....
.
.u
:
FIGURE 2: POTENTIAL ENERGY BETWEEN
MOLECULES
potential energy

'\
1

separation distanc

. ... :.-:'.~~
..:.. ... ____;: .._.::. ..-. .
15.

TABLE 1

CQMKOHLX USEP BKW PARMJITQ<S FOR HIGH PEN:SITY

EXPLOSryES

NO. PARAMETER SET fJ Q


'
1 Fitting RDX 0.181 14.15 0.54 400

2 Fitting TNT 0.09585 12.685 0.50 400

3 Best fit for RDX 0.16 10.91 0.50 400


with caraT) .o
4 Default 0.10 11.85 0.50 400
parameters
16.

CHAPTER 3

EXPLOSIVE PROPERTIES

3.1 Introduction

A variety of factors influence the explosives selection

process. This chapter discusses the most important of them and

the parameters which influence them.

3.2 Velocity of Detonation

The velocity of detonation is the velocity at which the

detonation wave travels through an explosive charge. The

detonation wave travels at speeds above the normal sound speed of

the unreacted material. Typical detonation velocities for

commercial explosives range from 2500 to 7000 m/sec. The

detonation velocity is the most important property of the

explosive. It can be measured easily and ~ccuraiely and it can be

used for the calculation of the detonation and borehole pressures

which are of importance in explosive applications. The velocity

of detonation of a particular explosive depends on factors such as

charge diameter, confinement, density and particle size.

3.1.1 The effect of charee Diam.eter

Let us consider a typical velocity of detonation diameter

curve as shown in Figure 1( 2 ). If the diamet~r is too small the

explosive fails to detonate. At sorne mnimum diameter stable

detonation oc~urs. This mnimum diameter is called the critica!

diameter of the explosive.

As the chcrge diameter is increased the detonation velocity


17.

is increased as well. How~ver when a c~rtain diam~ter is r~ached,

further increase in diameter does not result in an increase of the

detonation velocity. At this point a maximum detonation velocity

of the explosive is reached. This velocity is called the ideal -

detonation velocity of the explosive and is the value predicted


by thermohydrodynamic codes.

The detonation head model as developed by Cook(l) can be

useful in explaining the shape of the observed detonation velocity

- diameter curves. Figure 1 illustrates the length of the

established detonation heads in charges of various diameters and

indicates what happens when a solid particle of explosi~e enters

the detonation head. For the small diameters, the degree of

reaction is small and the energy liberated is not enough to

support a detonation. As the diameter is increased the detonation

head length is increased and for the same size of particle the

degree of reaction increases. At the critical diameter the degree

of reaction is sufficient to support stable detonation. If the


diameter is increased further a larger amount of explosive reacts

in the detonation head. When the ideal detonation occurs, the

full amount of explosive reacts in the detonation oead.

3.2.2 Effect of Confinement

The effect of confinement is to lower the rate of expansion


ot the gases off the side of the charge< 2 l. This in turn slows
down the rate at which the lateral rarefaction travels into the

reaction region. As a result .it takes longer for the side release

waves to meet on the charge axis. The length of the detonation

head is thus increased. This is shown in Figure 2 11 >, where the

development of the detnation head is outlined for. toth the


18.

confin~d and the unconfined cases. Therefor, if the explosive


~
~;::
was not reacting fully at a particular charge diameter, the effect
of confinement would be to increase the degree of reaction and
consequently the detonation velocity at. this diameter. Similarly,
confinement will reduce the critical charge diameter (Figure
3)(2).

However confinement cannot be quantified. Steel, glass,


various kinds of rock and soil will produce a different effect.
-
For this reason most of the tests are done with the explosive
charge unconf ined.-

3.2.3 Efft:c( o.f F'a:--ttcte 5ize

If the size of the explosive particles is reduced at a given


charge diarneter in the non ideal velocity region, the degree of
reaction is enhanced because of the increase of the surface area.
Furthermore since the grains are srnaller, they are consumed faster
in the detonation head. As a result the critical diameter is
decreased and the explosive reaches ideal detonation at a smaller
diameter (Figure 4)( 2 ).

3.2.4 Effect of Density

If the density is increased, the spec~fic energy is.


increased; as a result the ideal detonation velocity is increased.
It has been found that the detonation velocity and the density are
related linearly. Figure s< 3 l shows the detonation velocity
density relationship for various. explosives.
However if the density is increased beyond a critical point,
steady state detonation is noi possible. The. phenornenon is called
dead packing and a qualitative explanation can be given by the
fact that the volume of the entrapped air is ins~fficient to
f
~--
provide enough hot spots for the reaction to proce~d( 2
).
The relationship between critica! diameter and density is

shown in Figure 6 ( 5 ) . It is obvious that_ apart from the den si ty

in which the material is dead packed there is a critical density

below which the explosive_will not shoot.

3.2.5 Effect of Temp&rature

The initial temperature of the explosive has a small


influence on the velocity of detonation at diameters well above

the critical. However the critial diameter is dependant on the

initial temperature. Figure 7. shows the effect of the ternperature


on the critica! diameter .powdered TNT( 4 ).

In the case of comrnercial liquid explosives the effect is

more pronounced. Fig~re 8 shows the effect of low ternperatures on

the critical diameter of typical slurry explosives(S). The

effect on solid explosives is almost negligible.

3.2.6 Effect of Water

Generally dynamites are not affected by the presence of water


inside bor:eholes. Ammonium nitrate mixed with fuel oil has no
water resistance. The product absorbs water and soon becomes
l
o
desensitized. Generally performance drops drastically as the
'
weight of water in the composition is increased.

3.3 Detonation Pressure

The detonation _pressure is- a very important parameter. It is

an indicator of the ability of the explosive to prodttce the


21.

(' A. Perffii~ted explosives (USBM)

Fume class Toxic Gas Toxic Gas


'ft 3 /lb 1/kg
..
A < l. 25 < 78
B 1.25 - 2.50 78 - 156
e 2.50 - 3.75 156 - 234

B. Rock blasting explosives

rume class Toxic Gas Toxic Gas


3
ft /lb 1/kg

1 < 0.16 10
2 0.16 - 0.33 10 - 21
3 0.33 - 0.67 21 - 42

canada uses the same standards. However explosives of class

2 or 3 cannot be used in underground mines unless special

application has been made to and permission is received from the

authorities (EMR).

It is worth mentioning here that the relative toxicity of the

fumes is important and this is not shown in the above tables. N0


2
is much more toxic than co (about 6 times as much)(S).

It has been found that the fumes depend on( 2 ):

1. The oxygen balance

2. Marginal priming

3. Water attack

4. Critical diameter

5. Gaps in loading

6. Deflagrations.
..
22.

3.6 Energy of Explosives

Explosives are substances that rapidly libera te their


chemical energy as heat to form gaseous and solid decomposition

products at high temperature and pressure. The hot and dense

detonation products produce shock waves in the surrounding medium

and upon expansion impart kinetic energy to the surro~nding


medium. The energy released in the detonation procesa is given by

the following formula:

Q = .O.Hf(products) - .O.Hf(reactants)
where .O.Hf is the heat of formation.

The energy per unit weight is ~alled the weight strength of

the explosive.

The energy per unit volume is called the bulk strength of the

explosive.

Sometimes it is useful to express the weight and the bulk

strengths as relative values obtained by dividing the strength

(weight or bulk) to the corresponding strength of a standard

explosive. The commercial industry normally uses AN/FO as the

standard explosive.

3. 7 Shelf Life

The shelf life of an explosive determines the maximum time


period the explosive can be in storage. various explosives age

ahd their use is unsafe or they cannot be detonated reliably.

3.8 Pressure oesensitization

Commercial explosives can be susceptible to hydrostatic


23.

heads. Hydrostatic h~ads c~n compress the explosive to high

densities and "dead packing" can result.

3.9 Heasurement of the Detonation Properties

3.9.1 Detonation Vetocity

There are various-methods of measuring detonation velocities.

These are outlined in the following:

i The cont tn.uous probe msthod.

The system -consists of the explosive charge, along the

central axis of whicha uniform resistance probe is iriserted, a

constant current.source, a triggering source andan oscilloscope.

The resistance probe consists of a resistance wire inserted

into a small diameter brass tube. The resistance wire is a

nichrome wire having an accurately known linear resistance.

The oscilloscop~ is connected in parallel to both the current

source and the probe (Figure 9) (Sl. At detonation the wire

resistance probe is c6nsumed. However the circuit remains closed

due to the fact that the detonation wave is sufficiently ionized.

The circuit follows Ohm's law. Therefore, since current is

constant, the voltage change with time shown on the oscilloscope,

is proportional to ~he resistance. Knowing the full voltage drop

across the probe and the length-of the_probe, the voltage drop can

be converted to distance along the charge, Therefore the velocity

of detonation can be calculated by interpreting the voltage drop -

time record provided ty the oscilloEcope.


24.

ti. St a:r t- s lo. n~E LhrJd_

TWo. probes are placed at a known distance apart in the


f
explosive. Each probe consists of two wires placed in
close proximity.~ When the detonation wave contacts each probe it

shortens the circuit by bringing the two wires in contact. By

measuring the signals obtained by either a counter or an


oscilloscope ene can measure the. detonation velocity.

, iii. Strea.k com.ora method

The method is shown in Figure 10( 9 ). The streak camera uses

a mirror which rotates at the centre of the drum. The film is


placed on the drum. The field of view of the camera lens is

masked except for a narrow slit. The charge is aligned so that


its axis is parallel to the slit of the camera. The light

generated by the detonation front enters through the slit and


after being reflected on the rotating mirror, leaves a mark on the
film. Thus the streak camera trace is essentially a time distance

record. The slope of the trace made by the luminous wave provides

the velocity of detonation. A typical streak camera record is


i!
shown in Figure 11( 10 ).
!
iv. D'Autriche Hethod

This is the least sophisticated method. It is outlined in


Figure 12( 9 ). The method uses a detonating cord both ends of

which are inserted in the explosive at a known distance apart. A


metal witness plate is placed close to the middle of the

detonating cord. The detonation wave in the charge initiate~ the


detonating cord at both ends. When the detonation waves

travelling in opposite directionf in the detcnating cord coll1de,


25.

e~:.. they leave a dent in the witness plate. This helps to find the

position in the detonating cord at which the collision took place.

Thus, the distance, and therefore the time, each wave travelled in

the detonating cord can be found. The difference in the times .the

two waves travelled in the cord provides the time it took the

detonation wave in the test charge to travel the distance l.

3.9.2 Detonation Pressure

The measurement of the detonation pressure is normally based

on photographic techniques. These .techniques require a streak

camera and accurte experiments (aquarium technique). In the


aquarium technique, a transparent liquid serves as a pressure

gauge for measuring transient pressures. The transparent liquid

has to be selected in such a way that .the reflected wave at the

gauge-liquid interface is either a weak shock or a very weak

rarefaction. The technique, as described by cook(B consists of


the following two stages:

i. Initially the Hugoniot of the liquid which serves as a gauge

is deterrnined. The experimental set up is shown in Figure 13. The

method consists of the simultaneous measurernent of the shock


velocity at the free surface and the free surface velociti as the

shock emerges frorn the transparent medium. Observations of the

shock velocity and the free surface velocity are made by using a

streak camera. By changing the height (h) of the liquid inside

the container, one changes the shock velocity and the free surface

velocity. By assurning that the particle velocity of the liquid at

the int~rface is half of the free surface velocity

relationship bEtween shock velocity and the particle velocity in



the liquid (Hugoniot) is obtaine~.
26.

ii. The experimental set up for the second part of - the technique
(
is shown in Figure 14. In ~his experiment, the velocity of
detonation in the explosive charge and- the initial transmitted
shock velocity in the liquid are measured. From the transmitted
shock velocity in the liquid and the known Hugoniot of the liquid,
the initial pressure in the liquid can be calculated. The
corresponding pressure in the detonation head is calculated by
using the following relationship:

whre

pd is the detonation velocity

Pie is thE initial density of the explosive

use is- the detonation velocity

(PUS) il is the initial impedance of the liquid and


P 11 is the initial pressure in the liquid.
The initial pressure in the liquid is calculated by the well
known relationship

Pil = PlUslupl
where P 11 is the pressure in the liquid
Usl is the shock velocity
Upl is the particle velocity and
P is the initial density of the liquid.
1
Because of the difficulty in measuring detonation pressures
it is often necessary to calculate the detonation pressure from
the detonation velocity by using the _approximate formula:
~
p o'
p =- -
4
where p is the detonation pressure
p is the ini t i al density.of the explosive and
D is the measured detonation velocity.
-- ----

27.

.
(.. 3.10 References

l. Cook, M.A.: "The Science of High Explosives", Reinhold

Book Corporation, New York, 1958.

2. Bauer, 11.: "Explosives Technology Notes", Queen's University,

Kingston, 1981.

3. Mader, C.: "LASL Explosives Property Data", Los Alamos

Scientific Laboratory, University of California Press, 1981.

.4. Johansson, C.H. and Persson, p;A.: ''Detonics of High

Explosives", Academic Press; London, New York, 1970.

5. Katsabanis, P.D.: "A Comparative study of Emulsion and Slurry

Exlosives", M.Sc. ThesiE, Queen's University, 1983.

6. Mader, c.: "Numerical Modelling on Detonation", University of

California Press, 1981.

7. Heyer, R.: "Explosives", VerlagChemie, Weinheim, New York,

1977;

8. Cook, M.A.: ''The Science of Industrial Explosives",

IRECO Chemicals, Salt Lake City, Utah, 1974.

9. Engineering Design Handbook, Principles of Explosives

Behaviour, Headquarters, us Army Materiel command, AHCP 706-

180, 1972

10. Katsabanis, P.D.: "Studies on the Numerical Modelling

of Explosives Performance and sensitivity", Ph.D. Thesis,

Dept.of Mining Engineering, Queen's University, 1987.

11. Atlas Powder Company "Explosives and Rock Blasting'',

1987.
28.

\'f . ..
'

-------
OETONATION HEAD IN UNCONFINEO CHARGES OF
INCREASING DIAMETER ANO THE REACTJON OF A
SOLIO PARTICLE OF EXPLOSIVE

o* MAXIMUM V.O.O.
A T T H 1S O E N S 1TY
z . -~
o
~
<[
z STABLE VELOCITY, O
o
~
....,
o
1&..
o ~CRITJCAL DIAMETER
'1 BENEATH THJS WILL
>- 1 NOT SHOOT
~

u 1
o_.
...., 4>,
> ~--~--~----~------------L-~
CHARGE DIAMETER

FIGURE l1 TYPICAL VELOCITY OF. DETONATION CHARGE


DIAMETER CURVE FOR A GRANULAR EXPLOSIVE
IAFTER BAUERl
--------

2<;.

RAREFACTION REGION

L/d =O L/d = 1/2

LATERAL
RAREFACTION

DETONATION
REAR RAREFACTION WAVE
L/d =1 L/d = 2

L> Lm

STEAOY STATE DETONATION STEAOY STATE DETONATION


HEAD HEAO
(UNCONFINEO) (CONFINE O)

FIGURE 2 DEVElDPMENT OF THE DETONATION HEAD


CAFTER CDOK. 1 95Bl

'

. . -
-FIGURE 3: VOD - CHARGE DIAMETER CURVES
FOR CONFINED ANO UNCONFINED ANFO -
Detonation velocity (m/sl
5000 .

4000
+ .
3000

-t ..
2000
,.

lODO
!

o~--~----~----~----~----~----~--~
o 5 10 15 20 . 25 30 35
Charge diameter (cm)
- - Unconfined -+- -Confined
density 0.85g/cc - ' ..
w
o

,
:-~..

-----------'-----'-------- .. -----------.. -------.


FIGURE 4: EFFECT OF THE PARTICLE SlZE ON
THE VELOCITY - DIAMETER CURVE DF AN/FO
. Detonatlon velocity (m/s)
5ooo.--------___::_----------------,
+
4000
~ 1

..
3000 ..-:~-
o

....,..

2000

1000

0 ' - - - - ' - - - - ' - - - - ' - - - - ' - - - - . . . . . . __ _..___ ___,


o 5 10 15 20. 25 30 35
ChargQ diamQ~r (cm)
- - Prilled AN/FO -+- Crushed AN/FO

density 0.8Sg/cc
FIGURE 5: DETDNATION VELDCITY - DENSITY
. RELATIONSHIPS
Detonation velocity (m/sl !Thousandsl
lOr-----------~------------------------~------.

,' .
,

Sr
~
\
'

-- - ~----- ............ :

-
6r- .. .

-
..... ,:

~~
'

'
........- --- -.... 1

~.-.-:-:'.''. '
~.

1 1 . 1
0~--------~----------~----------~--------~
o 0.5 1 1.5 2
Density (g/ccl
- PETN - - RCD< .. .. TNT

,.,
w
JJ.

1.2
f

1.0

0.8 DETONATES

-u
u
........

--
O'

>- 0.6 ..
'
1-
-
C /)
z
w
o
0.4

. FAILS

0.2

10 20 30 40 so 60 10 ao go
CRITICAL DIAMETER (mm)
FIGURE 61 EFFECT OF THE DENSITY OF A TYPICAL
. EMULSION ON THE. UNCONFINED CRITICAL
( DIAMETER
,,'

' .
FIGURE 7: EFFECT OF TEMPERATURE ON THE
CRITICAL DIAMETER OF TNT
Critica( diameter (mml
12~----------------------------------------~
. r---.
10-. -----~~ ..,._____
-~---

---- ------
8-

6-
~---
----. ~-
.
-- ..
.
----:--____.
.-----

2'-

0~----~'----+----~------~----~----~----~
~250 -200. -150 -100 -50 o. 50 100
TQmpQrature (dQg. C) .
- - Powdered TNT

...
w

' : ,' ,.
FIGURE 8: EFFECT OF TEMPERATURE ON THE
CRITICAL DIAMETER OF SLURRIES
Critico) dlameter (mm)
50 .. ... ..
...
..
---- --- ----..
-----~
..
...
.. ..
30-
-------------
.
... .. .
----------------- ...... ..
...
. .
20- .. . ~
"~
...
10,...

1 1 1 1 . 1 . 1 1
o~--~----~----~--~~--~----~----~--~
-50 -40 -3D -20 -10 O 10 20 30.
TQmpQrature (dQg.C)
- Slurry A +- Slurry B,
'
!
'.
' '
)
TRIGGER SOURCE

TRIGGER

PRO BE
CONSTANT CURRENT SOURCE EXPLOSIVE CHARGE
OSCILLOSCOPE

FIGURE 9 SCHEMATIC REPRESENTATION OF THE CONTINUOUS


VELOCITY SYSTEM FOR THE MEASUREMENT OF THE
VELOCITY OF DETONATION

.,

' ' -...._,._.,


Orum wllh fRm on eurfece

trnooe of Oetonatlon Goces

rototlng
mlrror

Troce af
Detonotlon
Fronl

Lumlnout
\ Sldlanol_-t
Film .

......,
Det-tlon
,. Front

O.tonetlon
Streo'ld
w Sm..red
.., Mollon
oiOrum

FIGURE lOa MEASUREMENT OF THE VEL.CJ:ITY OF DElDNATION


BY USING A STREAK CAMERA (re f. 9)

1
,.... 30
.. E
u
-w
u 20
2
<l
1--
(/)

o 10

10 20 30 40 50 60 70

TIME (secl

FIGURE llt TYPICAL STREAK CAMERA RECORD FOR THE


MEASUREMENT OF THE VELDCITY OF OETONATION
OF PENTOLITE

~\
'
39.

TEST . E)(PLOSIVE

DETONATOR

OETONATING
~CORO

'
~l.___,
'
BAR
t
MIO- OENT
+
POINT

FIGURE 121 D'AUTRICHE METHDD FOR THE MEASUREMENT OF


THE VELDCITY OF OETONATION
4(1.

r-
' - - - - - - - SLIT OF STREAK
1
CAMERA
'
'

...--- ARGON FILLED


LIGHTBOMB

TRANSPARENT

"-. -/
LIOUID

.-------+--- GEN ERATOR


CHARGE

" ' - - - - BOOSTER

'

FIGURE 13t EXPERIMENTAL SET UP FOR OETERMINING


THE HUGONIOT OF THE TRANSFY\RENT
LJQUIO .
41.

1
-
SUT OF STREAK
CAMERA

EXPLOSIVE CHARGE
1

/ - 1
_ _ ARGON FILLED
LIGHT BOMB

\ _ ___ .J 1
1
__,__TRANSPARENT
LIOUID
\ 1
'"-. /
'-
- /

FIGURE 14: EXPERIMENTAL SET UP FOR THE MEASUREMENT


OF THE DETONATION VELOCITY ANO THE
INITIAL SHOCK VELCCITY IN THE TRANSPt\RENT
LICJUID
42.

CHAPTER 4

GAP AND FRICTION SENSITIVITY OF EXPLOSIVES

4.1 Introduction

The gap sensitivity of explosive represents its ability to

propagate through barriers. The gap sensitivity of an explosive

is an impor~ant property to be considered in blasting operations.

If the sen si ti vi ty is low, the detonation in the borehole can be

interrupted because of obstacles (rocks) or air gaps. On the

contrary, an explosive which is v~ry sensitive can be dangerous to

handle and can detonate sympathetically in.the boreholes .. cross

propagation of adjacent holes is very undesirable since this

eliminates the effects of delays and results in excessive

vibrations and peor fragmentation.

However one has to differentiate betwe~n solid gap and air

gap sensitivity because the phenomena involved in each case are

considerably different.

The friction sensitivity determines the safe handling of

explosive charges. charges can be subjected to friction forces

when loaded in blastholes. These can be of a significant

magnitude. especially where pneumatic loaders are used.

4.2 Underdriven and overdriven Detonations

The detonation state (C-J state) represents a dynamic stable

condition. If the detonation wave encounters a small gap in the

explosive charge, it will weaken temporarily and will come back to


i
the original stable condi tion once the perturbation i's passed.
43-

The same will happen if the detonation wave encounters a part of

the explosive which has greater energy. Temporarily it will

strengthen but later it will reach the stable condition.

Consider the situation shown in Figure 1 a. A detonation is

transmitted from a donor explosive to an acceptor explosive. In

this case there are three possibilities; the shock wave

transmitted in the acceptor can be stronger than the detonation

wave in the acceptor, the shock wave can be of equal magnitude to

the detonation wave in the acceptor or .the shock wave can be of a

smaller magnitude than the detonation wave in the acceptor. The

first case is called overdriven and the l~st case -underdriven


~etonation. It has been found that in the case of an ov~rdriven

wave the strength always decays until the C-J condition is

reached. In the case of the underdriven wave the detonation

builds up to the c-J value. However, there is a limiting strength

below which the wave decays and detonation does not propagate.

This limiting strength is of importance since it determines the

conditions required for safe"handling and reliable initiation of

explosive materials.

4. 3 The Gap Test


Experimentally a simple way to determine the sensitivity of
an explosive to initiation is represented in the gap test. The

gap test is shown in Figurel b. The expi::iment consists of a

donoi:: charge, an attenuator and an acceptor chai::ge. By varying

the attenuator thiclmes.s, different underdriven waves are

tiansmitted to the acceptor, The thickness of the attenuator at

which 50% of the times the acceptor detonates is called criticl


44.
....,
qap thickness. At that thickiJess the shock wave in the acceptot
has a limiting value above which the acceptor has a high
probability of detonation. The gap material is normally a
standard solid material. Air gaps are not desirable because hot
decomposition products of the donor explosive will _impinge
directly on the acceptor.
The resul t of the gap test depends on the qeom_etry of the
donor and acceptor charges as well as the attenuator material and
the donor explosive. For this purpose various laboratories
standardize gap tests by using the same donor- and the same
attenuator material. Thus the results of the tests are
indicative of the explosives shock sensitivity.
Typical gap tests are shown in Figures 2 and 3.
The following factors affect the result of a standard gap
test:
l. Density. The effect of density is shown in Figure 4(ZJ where
the critica! gap pressure is plotted against the percent of the
theoretical maximum density. It is obvious that the explosive
becomes less sensitive as the theoretical maximum density is
approached. This is a general trend obtained in a variety of
explosive cmpositions< 2 l.
2. Temperature. The effect of temperature is shown in Figure 5.
This is a general trend for any material in which the reaction
rate increases with temperature< 2 l.
3 .. composition. It is obvious that the result of the gap test is
composition dependant. I t has been found that i f wax is added to
RDX or TNT, the shock sensitivity is decreased. However if wax is
added to ammonium _nitrate, the sensitivity is drastically
increased. This happens because of the combination of an oxidizer
45

with a fuel and the dominant factor is the oxidation-reduction

reaction. Figure 6 is typical of this phenomenon( 2 l.

4. Acceptor diameter. Initiation is controlled not only from the

magnitude of the impacting shock wave but from its duration as

well. The reduction of the diameter of the acceptor has changed

the duration of the shock wave. It is recommended that the

charges are tested ata diameter above the minimum ctiameter for

ideal detonation, where this is possible. According to Price the

critical initiating pressure - diameter relationship should follow

a curve as in Figure 7( 5 1. Experimental results by Houlard

indicate the same tre.nd for composition sl 6 !

5. confinement. Price has found that confinement of the acceptor

in the test prevents the. lateral rarefaction from producing a

large disturbance. The confinement gi ves a resul t which _is

comparable to.that which would be obtained for a very much larger

diameter unconfined charge. The result may approach that which

would be obtained in the one dimensional flow( 2 1. In Figure e the

critical gap pressures for confined charges are compared. to the

critical cap pressures of unconfined charges. It is obvious that

confinement increases the sensitivity of explosives.

4.4 Air Gap sensitivity

This term denotes the initiation of an explosive chrge


without a priming device by the detonation of another charge in

the neighbourhood. The transmission mechanism is complex. The

important parameters are the shock wave, the hot reaction products

of the donor and the flying parts from the casing -of - the donor

charge. Varicus tests re conducted to determine the air gap


46.

sensitivity of explosives. In Europe the smallest diameter of


{
...
manufacture is used in the .test charges which. are tested

un~onfined(J). This will provide the largest gap below which

detonation will always be observed. confinement however affects

the result. For this purpose coal mining explosives are tested

in pipes which simulate boreholes. It is recommended that gap

tests simulating the conditions of application are performed to

determine t~e gap sensitivity of a particular product.

4.5 Initiation by Friction

The mechanism of heating by friction has been investigated by

Bowden and co-workers. When solid bodies are pressed against each

other contact will occur only at the summits of the surface

irregularities. The total area of contact is a small fraction of

the total surface area( 4 ). When the bodies are sliding against

each other heat is developed at the regions of contact. Hot spots

are created at the points of contact and their temperature depends

on the pressure, sliding velocity and heat conductivity of the

sliding material. The contact material with the lowest melting

point determines the hot spot temperature. When melting occurs its
supporting capacity is taken over by other points( 4 ). According

to Bowden if the melting point of the slider is below the critical

hot spot temperature for the explosive, detonation does not occur.

Several friction tests have been developed, The .swedish( 4 )

developed a friction test in which the explosive is subjected to

stresses imilar to those when the exploive is tharged in

boreholes. The test consists of a block of granite which has a

semi-cylindrical groove. A thin layer of explosive is placed in


4/.
the groove and a slider moves on top. various loads are put on

the slider. The slider moves at a.constant speed and the result

is recorded as a function of the load.

In Germany a sample is placed on a roughened porcelain

plate< 3 l. The sample is put on top of it anda porcelain cylind

is placed on top with various loads. The plate moves at a certain

speed and the result is recorded as a function of the load.

Similar tests have been developed in other countries.

4. 6 References

l. u. S. Army: "Engineering Design . Handbook. Princ iples of

Explosives Behaviour", AMXP -706-180, 1972.

2 .Zerilli, F.: "Notes from Lectures on Detonation Physics",

Naval Surface Weapons Laboratory, 1981.

3.' Meyer, R.: "Explosives", verlag Chemie, Weinheim, New York,

1977.

4 o Johansson, C.H. and Persson, P.A.: "Detonics of High

Explosives", Academic Press, London, New York, 1970.

5. Price, D.: "Critical Parameters for Detonation Propagation


and Initiation of Solid Explosives", Naval surface Weapons

center, 1981.

6. Moulard, H.: "Critica! Conditions for shock Initiation of


1
Detonation by small Projectile Impact", Seventh International

Symposium on Detonation, Maryland, 1981.


___._,__.,detonctlon

DONOR ACCEPTOR

!al

ACCEPTOR
DONOR
ATTENUATOR
! GAP 1

(b)

FIGURE l1 TYPICAL GAP TEST CONFIGURATION

i.
"'"'"'1
. '~
49.

~
-

..

DETONATOR

10.2 -+-- DONOR ( PBX 9205 l

-......--- ~=l--SPACER (2024 DURALl

10.2 -+---ACCEPTOR

WITNESS PLATE

4.1
DI MENSIONS IN CM

FIGURE 2: THE L.DS ALAMOS LARGE GAP TEST


su.

DETONATOR
HOLDER
(WOOD)

PENTOLITE
DONOR

1397

3.65

4.76

OIMENSIONS IN CM

FIGUR 3: THE NDL GAP TEST


...
.

FIGURE 4: EFFECT OF DENSITY ON


CRITICAL GAP PRESSURE
CRITICAL PRESSURE (kbarl
100~--------------------------------------~

80

60

40

20

o~------~------J_-------L------~------~ .'

o 20 40 60 80 lOO
% TMD
- - NQ . -+- DATB --*-- TNT

..,
-. .
1

FIGURE. 5: EFFECT OF THE COMPOSITION ON


CRITICAL GAP PRESSURE

CRITICAL PRESSURE Ckbar)


100.---------~------------------------------~

,j.

80 +

60

40

20 ..-- +-f+.
.. ++ '

Q L - - - - - - - - L - - - - - - - _ _ J _ - - - - - - _ _ _ J L _ __ _ _ _- : - - . . . J . . _ - - - - - - - - '

o 20 . 40 60 80 lOO
%TMO
~ AP/WAX (90/IOJ -+--...AP/WAX C90/20J '

<.n
to .

. .. . .,_ ..
,:'-~"\
.' '

.FIGURE 6: EFFECT OF TEMPERATURE ON THE


CRITICAL GAP PRESSURE
CRITICAL PRESSURE <kbar)
100~.--------------------------------------~

80 *............ .
o

.
...... .......... ....... ''*
* . .
60 '.

40

20
------------....---,-- ____
o~--~----~----~----~~--~----~--~
)l
-60 -40 -20 o 20 40 60 80
J
TEMPERATURE (OEG. CJ
1

- - EXPLOSIVE 1 -+- EXPLDSIVE 2 _...._ EXPLDSIVE 3 .


PRESSURE
DEIDNATION

FAILURE
' .;

DIAMETER

FIGURE 7r VARIATION OF CRITICAL PRESSURE WITH DIAMETER

.~.\
. '
\
FIGURE 8: EFFECT OF CONFINEMENT ON
CRITICAL GAP PRESSURE
PRESSURE CConf.l Ckbarl
50,---------------------------~--~------~

TNT / /

40 r- //
/

30 r-

20 r-
' '
DI NA
10 r- RCD<

o~------~--------L-------~----~--L-----~
o ~ 40 00 00 100
PRESSURE (Une.) (k bar) . ~ . .'
'
',
'. .. ' l
F .A C U L T J:.. D O E i N G E N l EA! A U - N- A . M-
DlV!S10N DE EDUCAClC>N CONTINUA

CURSOS ABIERTOS

/V_ CURSO 1/NTERIMII.CIOIMAL DE I/NGEIN/ER/11. GEOLOGIC/1. II.PL/CII.DA 11.


OBRAS SUPERFICIII.LES Y SUBTERRAINEAS
CUARTO MODULO:
TECINOLOG/A SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de unio de 1992

THE VELOCITY OF DETONATION.RECORDER A NEW BLAST ANO SHOCK


WAVE DIACNOSTIC TOOL FOR COMMERCIAL USE

AUTOR: CARY KAHN

EXPOSITOR: INC. RAUL CUELLAR 8.

JUNIO - 1992

'.': d' ~ . . 1
T~~ .. 521-~020
THE VELOCITY OF DETCWATION RECORDER
A NEW BLAST AND SHOCK WAVE DIAGNOSTIC TOOL FOR COHK:RCIAL. USE

By

Gary Kahn

EG&G Special Projects


2450 Alamo Ave. SE
Albuquerque, NM 87106
(505) 243-2233 .

The knowledge of how and when your explosi ves go off canhelp' y_ou make
intelligent decisions regarding future application of explosi ves thus removing
sorne of the black magic associated with. blasting. The net result will be
.intelligently set-up shots with timing, explosive charges, and placement more
accurately done. Lower operational costs can be achieved when_the correct
combinations are applied.

This article describes a technique for accurately measuring explosive


detonation time, burn rates, and shock wave propagation in a straightforward
( and simply implemented fashion. Further, application of this technique can be
used to collect information from large scale blasting operations where there
are multiple holes and sequenced firings of explosive.
' underground nuclear
The technique has been used for many years in
tests. The technology (Time Domain Reflectometry, TDR) is well understood and
is a standard diagnostic technique in many fields. In the nuclear field the
technology fielded is called CORRTEX for Continuous Reflectometry for Radius
versus Time Experiments. Developed at and fielded from Los Alamos National
Laboratory, New Mexico, its major us~ has been to estmate the yield from
underground nuclear explosive detonations both in the U.S. and in the Sviet
Union. This technology also has a'useful and important role in the explosive
industry, however, and will be particularly useful when high timing accuracy
detonators are readily available.

The concepts involved are similr to that of RADAR where a pulse of


radio waves are sent out and a echo.or reflected pulse is returned to give
ranging inr'ormation. The technique uses a coaxial cable to carry a fast rise-
time electrical pulse back and forth. The time between the sending of the
(
..

pulse and its return is accurately measured. Knowing how the time changes from
pulse to pulse gives an accurate picture of the length of the cable.in time.
This is the underlying cohcept for the CORRTEX and of the Veloclty of Detona-_
tion Recorder (VODR), the commercial 'version of the CORRTEX .

.In the measurement of explosive performance the coaxial cable is laid


out along the length of the explosive w!th the far end of the cable near the
detonator (see Figure 1).

As the explos!ve is detonated (and burns), the cable becomes pro-


gressively shorter. The VODR accurately measures the time interval and
therefore the length of the cable from moment to moment.

The collected information can then be processed into a useful form


which may be tabular or graphical in nature (see Figure 2). From the displayed
data both burn rates and timing i nformation can be obtained and compared to
expected information.

To further understand the technology involved you need to know some-


thing about pulses traveling along electrical cables. First they travel a
e little bit slower than the speed of light which travels at 299 million meters
per second. This is many times faster than the fastest explosi ve .burn rate.
Secondly, the electrical pulses are reflected back by discontinuities in the
transmission line. Thus, a pulse is reflected at the point where the cable is
crushed or severed by the explosive shock wave. The return pulse then contains
useful information about exactly where the shock wave is passing .

.To measure distances very accurately using time you must have a high
resolution timer. For the unit designed, the resolution is down to 125 pico-
seconds for a two-way transit distance on an electrical cable of about 0.6
inches. The fine resolution is useful for examining events occurring clase to
the detonator.

The unit sends pulses down the electrical cable up to 100,000 times a
second at its maximum pulse rate. Consider an explosive with a burn rate of
6000 meters a secorid. In the 10 microseconds between pulses the explos.ive can
burn about 2.4 inches. Thus, the time resolution of 125 picoseconds ls about
the correct resolutlon consldering that most explosives have a slgniflcantly
slower burn rate.
(

2
COMMERCIAL CORRTEX

The Commercial version of CORRTEX, the VODR is smaller and more highly
integrated than sorne of the earlier units- built for under'ground nuclear yield
monitoring. The commercial unit is a self contained unit about the slze of a
large suitcase. An external 24 volt, 15 amp-hour battery is used for power
allowi ng i t to opera te for about 5 hours. The external bat ter y charger will
allow the battery to be completely charged in about three hours from a 120 volt
50 Hz source .

An operator communicates with the VODR with a standard IBM personal


computer keyboard. A graphics liquid_crystal display permits both the display
of alphanumerlc characters as well as graphics. The combination of the IBM
.
style keyboard and the display makes for an easy operator interface. A 5-inch
wide thermal graphics printer allow easy hard copies of the data.

APPLICATION OF THE REPETITIVE TIME DOMAIN REFLECTOMETER

For explosions involving multiple detonations, the cabling is laid out


so the end of the cable is located where the first detonation begins and is
( then laid out so the next detonation and shock wave sequences make the cable
progressi vely shorter to where the VODR instrumentation is lcated (see
Figure 3).

Often several different channels of data may be required to fully


ins"trument a shot. Repeti ti ve Time Domain Recorder has the capabil ity to
' ~

collect data from two different coaxial cables. The frequency at which each
cable is sampled is reduced, however.

In addition to the time domain reflectometer capabilities the VODR has


remote analog recording capabilities that may be used for various environmental
measurements having an influence on shot performance parameters. Examples of
such data are temperaturas and pressures. It is not intended at this time that
analog recordings be made at the same time as the operation of the time domain
unit reflectometry unit-.

(
3
FIBER OPTIC TIME DOMAIN REFLECTOMETRY

Fiber optlc cabl,es use -llght waves for the transmlssion of data down
a thln thread of glass. As w!th electrlcal cables, part of the llght !s re-
flected off' the end of a broken flber. The time between the transmlssion of
the light and the return of the reflected pulse ls a strong !ndlcatlon of how
long the fiber !s.

Except for the fiber optic cables and the speclal interface board the
flber optlc system operates in the same fashion as the coaxial cable unlt.

At the present time the fiber optic version of the CORRTEX unlt ls
under development.

In the system EG&G'has developed, we ha ve considered .the needs of the


blasting engineer. Data is available in the raw form, and in a graphical mode
both processed and unprocessed. Hard copies of the data are available from a
5-inch wlde thermal printer. Additionally, the data can easily be loaded. into
a lap top personal computer for permanent storage.

For more exacting technlcal information, see the technical description


e 'C
note.

_11 COAXIAL CABLE [ ]


--------------~v~==~~----~~,~~~~1
lfL- EXPLOSIVE VODR

\.__ DETONATOR

Figure l. Principie of Operation

( (
4
''

..
r

.. __ 1 ..

. ..

_., .

,..

-- ... ,
'

r
...
1.,
. 1' ,.
'

;. ,;

.
J
' ~

,.
.,

,, '

(
FACULTAD DE VNGEN!EAIA
DIVISIC>IN D!E .EDUC:AC:IC>N CONTINUA

CURSOS ABIERTOS

111. CURSO 1/MTER/NACIO/NAL DE 1/NGE/NIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRAINEAS
. CUARTO MODULO:
TECINOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 2 2 al 26 de ;una de 7992

BLAST DESIGN CONSIDERA TIONS FOR UNDERGROUN MININGAND


CONSTRUCTION OPERA TIONS

ING. RAUL CUELLAR BORlA

JUNIO'- 7992

Palacio d~ Minl!rl<.: r_,Jl -~ I.H


, T, ;lt;U bJ :
p
_ ri!TlE!f piSO Delc ~.1. f: ...... h.~~
-'""" - .. , 0 r- n.-::oco
.u
Mx:Co. O.F. Tt!L: 521-40-20 .o.p_do. Post.;l M-2285

.-- _:::.
r i
1
1

Blast design considerations for underground


mining and construction operations
31
tude d'abbatage-considrations pour les oprations souterraines
_. d'exploitations minieres ou de construction _

.Sprengarbeitsentwrfe-Erwagungen fr den Untertagebau und fr


sauarbeiten

T. N. HAGAN, Principal, Blasting Engineer, Golder Associates


pty. Ud, Melbourne, Australia

seca use the great majority of comp 1 e te ly new fractures are created by tens ion, the dynami e ten si 1e
breaking strain (t"c,)_ is an important property of massive rocks. As the degree of natural fissuring
increases, ttie influence of Ee decreases whilst that of the pre-existing cracks becomes greater.
lmportant and "highly controllable blast parameters include the diameter and length of blastholes;
the type and configuration of charges; the shape, condition and development of effective faces; the
available expansion volume for broken rack; the type and dimensions of the blasthole pattern; and
initiation sequence and delay timing. The effects of these several parameters on blast design, the
"results of blasting (and especially fragmentation and overbreak) and excavation costs are presented.
c.reatest consideration is given to tunnelling, sub-level open stoping and the excavation of caverns .

. isqu'en grande maj~rit les fractures entirement nouvelles sont cres en tension, la dformation
dynamique de rupture en tension ( E.c ) est une proprit importante des roches massives. Quand le
degr de fi ssurat ion nature 11 e croi t, 1 'i nfl uence de l., di mi nue a 1ors que ce 11 e des fi ssures
pr-existantes grandit. Parmi les paramtres de sautage a la fois importants et faciles a controller
on trouve le diamtre et la longueur des tro\($ de tir; la configuration des charges et leur espce; .
la forme, la condition et le dveloppement des fronts de taille effectifs; le volume d'expansion
disponible pour la rache brise-; les dimensions et le genre du plan detir; et la squence
d' initiation et la duration des retards. Les effets de ces paramtres sur 1 'tude; les rsultats de
l'abbatage (et surtout sur la fragmentation et le surabbatage) et les cots d'excavation sont
.~ prsents. Les considrations les plus "grandes ont t donnes a 1 'excavation de tunnels, de
cavernes et a 1 'abbatge souterrai n.

Da voll i g neue Rupturen mei stens durch Spannkriifte hervorgerufen werden, i st di e Bruchgrenze der
dynamischen Zugspannung {.tl eine wichtige Eigenschaft massiver Felsen. Mit der Vergrosserung der
natrlchen Spaltungstendenz verringert sich der Einfluss von ~. wahrend sich der Einfluss vorher-
bestehender Risse vergriissert. Un ter den wichtigen und hochstregul ierbaren Spannungsparametern
befnden sich der Durchmesser und die Lange der Sprenglocher, die Art und Anordnung der
Sprengladungen, die Form und die Beschaffenheit, sowie die Entwicklung zweckmassiger Stosse, das zur'
'lerfgung stehende Ausdehnungsvolumen fr Bruchgestein, die Art und Mase der Sprenglochanordnung,
C>e Zndfolge und Zndverzogerung. Die Auswirkungen dieser verschiedenen Parameter auf den
Sprengarbeitsentwurf, die Folgen der Sprengung {insbesondere die Zerkleinerung und der Mehrausbruch)
und d>e Ausschachtungskosten werden hier vorgelegt. Die Hauptbetrachtungen "beziehen sich auf die
unnelarbeiten, den offenen Teilsohlenbau und die Ausschachtung von unterirdischen Hohlraumen.

~.QTAT ION INTRODUCTION

actual and optmum burden distance In underground construction and metal minng,
blasthole diameter and charge aiameter b1 as ti ng i s the domi nant method of excavat i ng
explosion-generated strain rock and ore {hereinafter referred to collec-
roc~s dynamic tensile breaking strain tively as rock). Therefore, in arder to maximise
explosion energy per m' of rock the cost-effectiveness of most of these opera-
face height tions, it is first necessary to optimise
1 charge length
,e blasting. Any blast optimisation programme can
.. ~S length of stemmng or collar show_ a~preciable progress only after a clear
~;~o actual and optimum blasthole spacing understanding of the effects of the principal
"" vertical crater retreat. blast . parameters has been developed and care-
_fullv applied. __ _
PAPER 31: HAGAN

overbreak control, se, does not have an influence of the magnitude


(b)the blasthole length and/or face height (H) genera11y ascribed to it. For strong massive
and, very importantly, rocks, at least, overbreak can be well con-
d (c)the general reduction in. drilling costs trolled even with blastholes having the follow-
associated with increases in d. ing dia"'eters, provided that other influential
Where d i s sma 11 , the costs of dri 11 i ng, parameters (e.g., initiatin sequence; delay

1
,
;
charging, priming and sterrming operations are
high. If d is too small, these disadvantages
outweigh the benefit of the sl1ghtly lower
energy factor which results from the supenor
timing, charge concentration in perimeter blast-
holes, etc.) are given sufficient attention:
(a)55-65rrm blastholes in large-diameter tunnel-
ling, and .
energy di stri bution within the rack to be (b)60-90mm blastholes in benching (in cavern
broken. Where d i s too 1arge, the correspond- excavat ion).
ingly larger blasthole pattern may well lead te If, in somewhat weaker rack benches, the use of
inadequate fragmentation, especia11y in rocks larger-diameter blastholes is found te give
which are strong and massive or contain widely considerable cost savings in excavation but
spaced open discontinuities. also significant increases in overbreak, a
1 highly compatible system may well be developed
If the degree of fragmentation is to remain (a)by presplitting the walls of the bench,
unchanged, an increase in d must be accoinpanied and/or
by an i ncrease in EF. The requi red i ncrease in (b)by using two individua11y delayed deck
EF i s greatest for blocky rocks and least for charges in . blastholes within a certain
highly fissured rocks. In entirely massive distance of the walls.
rocks, an i ntermedi ate increment in EF i s
needed. Effects of Blasthole Alignment

In rocks which exhibit widely-spaced open Where deep 150-200mm downholes are drilled, the
discontinuities, fewer larger-diameter blast- accuracy of blasthole alignment is most import-
holes intersect a sma11er percentage of effec- ant in slot development, and especially for
tive blocks. Where such discontinuities. are those earliest firing blastholes which are
para11el to blastholes, they partially reflect required to sheet te a raise (and particularly.
explosion-generated strain waves. This provides when the raise is bored rather than blasted).
~etter fragmentati en between a charge and i ts
',j acent di scont i nuity, but tends te produce When excavat i ng caverns wi th downho 1e benches,
;ersize material beyond these discontinuities. the opti'!lum blasthole inclination can vary
Bl ocks wh i eh do not contai n a charge experi en ce between O ( i . e., ver ti ca 1) and about 25. For
strain waves which have been dissipated appreci- benches wi th hei ghts of about 4m and 1ess and
ably by the discontinuities through which the blasts which are always fired to a free face
waves ha ve been transmitted. Therefore, i so 1ated (i.e., a clean rock-air interface), satisfactory
b1ocks tend te be poorly fragmented. Su eh muckpiles can often be obtained by drilling
o ver si ze material retards mucki ng rates and vertical blastholes. As H increases, vertical
increases the wear, downtime and maintenance front-row blastholes become progressively over-
costs for ma~rials handling equipment. Where burdened at bench floor level. Therefore, the
the blocks between consecutive discontinuities replacement of vertical by inclined blastholes
are larger than those that can be handled by the maintains toe burdens at their design values. In
available equipment, S should be restricted to a benches higher than aBout 4m, blastholes are
sma11 multiple of the mean discontinuity . usually angled at 10-25 .
spacing. If this is not done, any cost saving in
drilling (achieved by increasing d) is usually In the common situation in which downhole tJench
outwei ghed by the hi gher combi ned cost of blasts are fired into a buffer of broken rack,
secondary blasting, digging, hauling and and especia lly in 4-1 Om hi gh benches in strong
crushing. massive rack, angled blastholes are llllCh more
effective. Because the buffer virtually prevents
In metal mines, it is unlikely that d will lateral movement of the blasted rack, blastholes
increase beyond the currently corrmon range of must be a 1i gned so that thei r charges provi de
150-200mm. As d increases sufficient upward displacement to leave well
(a)there tends to be more wastage of dri11ing fragmented and 1cose mue k. The upward he a vi ng
capacity (in already planned stopes at least) action with angled blastholes is appreciably
as a result of the stope width not .bei ng an greater than that with vertical blastholes. The
exact multiple of the desired blasthole optimum blasthole inclination increases with
spacing; .both bench height and rack strength.
(b)it is. more difficult te control damage te
(adjacent) pillars, fill, draw points and Effects of Blasthole Length
haulage drives; and
\C)it becomes necessary to increase the number The face height or desired depth of pull should
of charge decks per blasthole which, in turn, be such that the dri ller has a high degree of
complicates and increases the costs of control over blasthole deviation and, hence,
charging, priming and sterrming operations. over both B and S for the toes of charges. lf
blastholes are too long, both 8 and S will
Although it .is an import.int factor in the study exhibit considerable variability. Where 8 and/or
of overbre.ak contra 1 , b 1astho 1e di ame ter, per S is too small, fragmentation of an inadequate
ESIGN ANO PEnFORMANCE OF UNDERGROUND EXCAVATIONS: CONSTRUCTION

'blast. In massive rocks, therefore, EF valueS


should be higher and B, S and l values lower
than those in highly fissure<f" rocks. When
tunnelling in the latter rocks, it is usually.
easier and less costly to achieve the desired
depth of pull. llhere a tunnel is dri ven through
rack that is very highly fissured, however, the
depth of pull may need to be reduced so as to
\Blasthole limit the area of unsupported back (i.e., roof).

In tunne11ing, longer rounds can generally- be


pulled where the dominant discontinuities are
normal to (cf. parallel to) the tunnel's axis.
Where V cuts are u sed in si nking. rectangu 1ar
shafts, best results are usually obtained where
the dominant discontinuities are parallel to the
line joining the bottoms of the Vs (see Fig. 1).

Effects of structural properties on overbreak


contra : : ' ..
/
.
~-

Highly-fissured / rocks often cause problems


associated with overbreak and the stabilities of
the back and/or wa11s of the excavation. The
associ ated costs of support and/or 1i ni ngs tend
to increase with the number of discontinuities
unless this potential problem is given extra
consideration during both the design and execu-
tion phases o~ blasting.

Fig. l. Shaft round with V cut suitably aligned Perimeter blasting techniques are most success-
with daminant physical discontinuities. ful in massive rocks and in formations in which
tight discontinuities are normal to the axes of
:FFECTS QF ROCK PROPERTIES blastholes. In rocks which exhibit closely
spaced di scont i nui ti es, sorne overbreak wi 11
The design and results of blasts are affected by occur (principa11y along the discontinuities),
numerous factors, most of which are controll- s
i rrespect i ve of the teps taken to prevent i t.
able. Unfortunately, the most influential single The very_ b las ti ng techni que that produces the
blast parameter, rack properties, can be effec- desired effect in a massive rack may be quite
tively contro11ed only to the limited extent unsuitable in a highly fissured rack. Because
that the direction of firing relative to that of they need to change with rack properties, the
the dominant physical discontinuities within the spacings and charge concentrations for perimeter
rack mass can be varied somewhat by changing the blastholes ar~ site specific.
initiation sequence.
The need for overbreak control increases with a
Effect .of Oynamic Ten si le Bre~king Strain ( Et;) decrease. in the effective strength of the roi:k.
The absence or a small percentage of half
If the fragmentation of blasted rack is to blastholes on the back of a tunnel in weak rack
remain unchanged, any increase in L<(this being does not necessarily indicate that the perform-
the effective resistance to breakage of a truly ance of smoothwall blasts is peor; if smoothwall
massive rack) necessitates blasting were to be discontinued, overbreak
(a)increases in energy factor (EF=explosion _would probably be much greater.
energy yield per m' of rack), and
(b)decreases in burden distance (B), blasthole Smoothwall blasting is almost .invariably better
spacing (S), stemming length (L ) and, in than presp l itt i ng. in tunne 11 ing and shaft
sorne tunnelling and shaft sinking ~perations, sinking. Provided that the rack is either strong
depth of pu11. and massive or has tight/we11 cemented discon-
Increases n Leal so have the important effect of. tinuities normal to the blastholes, presplitting
reducing overbreak. can be used to advantage to create sound smooth
surfaceS
Where the strength of' rack varies along the Cafin tunnel portals and, more importantly,
length of an excavation, efforts should be made (b)alongside benches in the excavation of
to progressively modify the blast design, so caverns, crusher chamb~rs, etc~
that any particular design is highly" compatible
with the rack strength at that location.
EFFECTS OF ORILLING
Effects.of Structural Properties
Effects of Blasthole Oiameter
Any increase in the mean spacing between
physical discontinuities demands that a greater The blasthole diameter .(d) is governed by
degree of ( new) break age i s created in the (a) the requ i red .. ~egrees of fragmentat ion and
OESIGN ANO PERFOR~ANCE OF UNO.ERGROUNO EXCAVAT!ONS: CONSTRUCTION

Blasthole Air 25x200mm cartridge Del ay detonator

@)
Slotted cartridge holder Sg m- 1 detonating cord upline A-A
AL
Fig. 2. An assembled slotted cartridge holder in a perimeter blasthole.

vo 1ume of rack wi 11 be excess i ve, and an bearing capacity of pillars. In large. ( >lSOmmt
appreci abl e proport ion of the exp 1os ion energy diameter blastholes, polystyrene contents as
wi 11 be manifes ted as ai r vi brat i ons and high s 85% (volume basis) can be used without
flyrock. Where 8 and/or S is excessive, frag- endangering the propagation stability of the
mentation wi 11 be sub-optimum. In thosE." situa- detonation wave. In 45mm blastholes, 75% poly-
tions. in which bliistholes are tight and, styrene would appear to be the upper practicable
therefore, drilled en clase centres (e.g., in 1 i mit.
burn cuts in tunnelling), blasthole deviation is
a strong restricting influence upon blasthole In .vertical crater retreat (VCR) m1mng, there
length. i s a need, for a 11 but the weakest rocks, to
maximise the effective explosion energy yield
Where fans of downholes are drilled in an per unit length of charge. This requirement is
orebody bounded by a weak footwall and/or best met by using an explosive-which exhibits
hangingwall, the base of any charge should not high bulk strength and the ability te fil.l the
be within the weak wall. If bl asthol.es are entire cross-sectional area of the blasthole.
knowingly drilled too long, they should be Because stemming columns in VCR blasts are
backfi11ed with dri11 cuttings so as to provide short . a hi gh percentage of the resul tant
a stand-off di stance of about 4d between the breakage is brought about the explosive's strain
charge and the ore/waste contact. Shoul d the wave energy. For this reason, the. explosive
base of the charge detonate .within the waste or should also exhibit a high velocity and acceler-
with an inadequate stand-off distance, sorne of ation te its steady-state velocity within a
waste will be broken and intermixed with the short distance from the primer. Currently, these
causing appreciable dilution. If the waste several requirements are best met by TNT-
. _.,tains persistent physical discontinuities sensitised watergel blasting agents. As the
which run parallel to the contact, explosion effective strength of the rack decreases,
gases could well stream into, wedge open and however, the performance of watergels with lower
extend these causing bulk strengths and velocities becomes more
(a)very considerable dilution by slabbing and, acceptable. Except in the weakest rocks, ANFO is
quite possibly, unsuited to VCR blasting.
(b)a majar stability problem.
In arder to achieve the required smoothwall
effect in tunnels, it is usually necessary to
EFFECTS OF CHARGE PRCPERTIES charge those perimeter blastholes along the back
and walls with an explosive which exhibits a
Effects of Explosive Type relatively low energy yield per metre f charge
length. Where blastholes are dry and the rock's
Exp 1o si ves are and shoul d be se 1ected on the effective strength is sufficiently high, ANFOPS
basis of cost-effectiveness rather than tech- mixtures can be used. In damp or wet conditions,
nical efficiency. Currently, the energy yield special small-diameter smoothwall cartridges
per unit cost is usually greater for ANFO than (which provide a low but, unfortunately, con-
for. any other explosive. Largely for _this stant energy concentration) can be employed.
reason, ANFO is used in nearly all operations
with dry blastholes, even though the technical Where smoothwall blasting is necessary in
efficiency of ANFO may be somewhat lower than tunnels which pass through rocks having highly
that of a more costly explosive. variable strength and wetness, it is preferable
te use perimeter charges which exhibit
In mines that drill deep 100-200mm blastholes, (a)an energy yield per unit length which can be
there is an incentive to maximise the percentage varied between wide limits, and
of blastholes that break through (at their (b)a high degree of water resist'ance (so as to
bottoms). These self drain, thereby increasing cope with trie wettest possible conditions).
the use _of ANFO, with the opt ion of us i ng These two requirements are best met by using
'uminised ANFO (for increased energy yield) and 25x200mm cartridges of a watergel (or gelatine
.FO/polystyrene (ANFOPS) mixtures (for reduced dynamite) explosive which are spaced out within
energy yields in perimeter blastholes). a slotted cartridge holder (see Fig. 2). The
nergy yield per unit length is reduced simply
Because they can be bulk loaded and their by increasing the length of the air gap between
density varied between about 0.12 and 0.90g.cm- cartridges. Because ene cannot rely u pon the
ANFOPS mixtures . represent a useful tool for detonation wave to consistently propagate from
controlling overbreak and, ths, for reducing ene cartridge to the next across wide gaps, it
support requirements and increasing the load- i s necessary to trace each cha_r_g~ wi th a strnd
1

1
PAPEA 31: HAGAN

of detonat i ng cord. The operator' s degree of This assists in achieving the fragmentation
control over energy concentration is better with and di sp 1acement requi red a 1ong a p1ane
the slotted cartridge holder than with either normal (or nearly so) to the base of the
ANFOPS or special smoothwall cartridges. charge (the plane along which a strong blast
effect is mcst needed).
Effects of Charge Configuration The difference between collar and toe priming is
greatest for long _charges which .are poorly
Where b 1astho 1es are short, cont i nuous chges stemmed or unstemmed. However, the advantage of
should be used, as these are more practicable toe priming is finite even for short unstemmed
and cost-effective than deck charges. In long charges.
b1astho 1es, hi ghest cost -effect i veness is
usually achieved with deck charges. The lengths Where deck charges are used in deep large-
of stemming decks should increase with decreases diameter blastholes, the primer should be
in the effective strength of .the rock. positioned at the mid-point of the charge.
priming geometry ensures
. .
This

The explosion-generated strain (E) in the rock (a) that the superpos it ion of strai n waves from
alongside a charge increases as the length: s imultaneous ly detonat i ng charge e 1ements i s
diameter ( 1 :d ) ratio of the charge increases max i mi sed, and
in the appro~imate range .0-20; E remains (b)that the entire charge has been transformed
constant for 1 /de ~20. As 1/d decreases into gases befare the stemming at each end of
below about z'O, therefore, the opfimum burden the charge re a 1 i ses that a detonat ion has
distance (B ) for the charge decreases. When a taken place.
c~arge beco~es very short, B needs to be reduced
appreci ab ly. A centre-i ni ti ated charge with
1 /d = 20 al so causes considerable breakage EFFECTS OF BLAST GEOMETRY
wi hi fi an a 1most hemi spheri ca 1 zone off ea eh of
its ends. The extent of end breakage i s such Effects of Shape and Condition of Face(s)
that o vera 11 fragmenta! ion by a cont i nuous
charge with 1./d = 52 is little if any better Good fragmentation and displacement are more
thari that forc tw'O deck charges with 1 /d = 20 difficult to achieve where the face
separated by a stemmi ng deck with ae 1eltgth: (a)is. at an unfilourably large angle to the
diameter ratio of 12. blastho]e's axis,
(b)subtends a small angle at the blasthole,
...... operations in which H/d .is less than about (c)has not been cracked by one or more previous
~. bl astholes are not long enough to hold two bl asts, and/or
such deck charges. Because any move to smaller- (d)is choked with previously broken rock.
diameter blastholes is to be avoided (n account A decrease in the angle between a blasthole and
of the associated higher drilling costs), such its face causes increases in fragmentation and
operations would need to increase H in arder to muckpile looseness, best results being obtained
employ deck charges. Where H/d > 60, the use of where blastholes are parallel to .the face.
i nd i vi dua lly de 1ayed de e k charges reduces both Therefore, although the VCR system may have
overbreak and ground vibrations. cost-effective application at sorne mines, the
blasting component of this system tends to
exhibit a poor technical efficiency.
EFFECTS OF INITIATION ANO PRIMING
The ang 1e subtended at a b 1astho 1e by that part
Where detonat ion of a down 1 i ne do es not desen- of the face which is reasonably near should be
sitise the explosive, toe-initiated charges have as large as possible. Where maximum fragmec-
the following advantages over collar-initiated tation for a given energy factor is sought, the
charges. best practicable configuration is that provided
(a)The detonation wave and conical strain wave by the blasthole/initiation pattern shown in
front propaga te towards the uncharged collar Fig. 3. The biplanar effective faces created
section of the bl asthol e, where two or more during such blasts explain why the fragmentation
planar faces promete fragmentation. If this produced i~ significantly better than that
wave front were to propagate towards the toe achieved. by say square V firings (in which
of the blasthole, its energy would be effective faces are planar- Hagan, 1983).
gradually dissipated in the rack mass beyond
the base of the blasthole, where the absence In benc~in~-type opertions, blasting is facil-
of faces would suppress the transl ation of itated by both irregiJlarities in the face and
strain energy into fragmentation. . cracks in the burden rack created by the
(b)Where a charge is collar primed, the pressure previous blast. Where smooth unfractured faces
in that part of the blasthole near. the primer exist, fragmentation is achieved with greater
has started to fall by the time the base of difficulty, especially where the face curves
the charge de tanates. When the gases are .away. from the blasthole. When .blasting to a.
created in the base of the b 1as tho 1e, they relief hale commences in a burn cut, good
tend to stream along the blasthole towards initial fragmentation is discouraged for reasons
the zone of 1ow pressure. With toe primi ng, which include the following.
therefore, gases in the base of the blasthole (a)Even where the relief hale has a diameter as
fall from their initial pressure at a rate large as 200rrm, it provides a face which has
which is less than that for co)lar priming. a very r.estricted area and an unfavourable
shape.
af 25% is usually requi red if consisteritly rapid
mucking without hang-ups is to be achieved.
If the void volume provided by the relief
Free tace hole(s) in a burn cut is too small, recementa-
1 1 tion of the finely fragmented rack tends to take
: -....... ,. ..,............_, lmt1a 1on ..-""'"' 1 place. Wherever possible, the void volume should
L'""=- -',2.....-....... '~sequence'~ ............ ---_ be (15% of the volume of the cut. In rocks which
- ............... ............... ,......... r. have a tendency to freeze, the void volume
1 / ' .... / ..... ..... ....... .1 1
1 .. / .... , , , . ...... ,,.,...... ....... ''/l should be as great as is practicable if the
i( . ........ ........... ........
1 ........... ,."' ............ / .......... / 1 probabi l i ty of lea vi ng 1ong butts i s to be
u____ .-......11.............. '-...10,......... .....,,z . . . ...-.-- 14 minimised. Burn cuts with very small void
-1 .....
. . . -..... ...... ....
. . . a:.. ..... .....
.............. .... -,.
/ 1 vol umes can s ti ll be pu ll ed to fu 11 depth
1 ll............ - ..............~ . . . / ..... '~::.'....... '-:jt 1 provided that the energy factor (in the cut) is
1 ........... ..."""'-......... // ....... / 1 increased sufficently; but rounds are pulled
"----',~--:- .....~ / ' ....~...... ..... .....2~/ ---- ~ more con si stently and to greater depths through
. Theoretical planes the app l i cat ion of fi nesse rather than brute
o! breakage force.
Fig .. 3. Recommended blasthole/initiation Effects of Type of Blasthole Pattern
pattern for downhole benching
Ideally, blastholes should be drilled on equi-
lateral triangular grids, since these provide
(b)The rack i11111ediately around the relief hale the optimum di stribution of energy within the
contai ns few i f any cracks created by rack mass to be broken and, hence, the best
previous blasts, especially near the base of fragmentation. Where blastholes are v8rtical,
each blasthole. $;(1.15)8, but when they are angled at 9 to the
This explains why the earliest firing charge has vertical, $;( 1.15)8 cose.
Jo be locted very clase to the relief hole(s).
Excessive tiurden distances tend to cause rifling Effects of Burden Distance (B) and Blasthole
and/or dislocation of (and possible ejection of Spac1ng (S)
charges from) adj acent l ater-fi ri ng b l astho les.
For the abo ve
reasons,. the burden di stances in Far a given set of blast conditions, there is an
hurn cuts ( and for the ear l i est -fi ri ng charges optimum burden (B ) for which the volume of
ound bored raises) must be appreciably less suitably fragmentecf and loosened rack is maximum
an those which are employed when identical and toe conditions are acceptable. Normally, 80
.. charges shoot to an extensive parallel planar les in the 20d-35d range; the coefficient or
(or biplanar) face. Because a relief hale d tends to "i ncrease with a decrease in d and
represents a relatively poor face, burn cuts depends upon the properties of the explosive
should be designed so that each of the early and, more particularly, the rack.
firing bl astholes can shoot to at least two
equidistant relief hales. The combined cross- When B falls below B , strain-wave fracturing
sectional area of relief hales should be i ncreases and brea~age by he ave energy
increased.when attempting to pull longer rounds. decreases. For a very small burden, strain-wave
fracturing occurs so rapidly directly in front
Where good fragmentation and muckpile looseness of the charge that much of the heave energy i s
are to be achieved at the lowest possible cost lost as airblast and excessive kinetic energy of
of drilling and blasting, blasts should be fired rack displacement .befare it is able to contri-
to a free face rather than to a buffer of rack bute fully to fragmentation.
broken by a previous blast. Buffer blasting
(a)requires slightly smaller blasthole patterns When B i ncreases beyond B , the crack pattern
and higher energy factors for the same degree around each charge fail s t<il be extended to the
of fragmentation and muckpile looseness, and face; beyond the limit of radial cracking, a
(b)produces mere overbreak, higher ground vibra- bridge of unbroken rack extends across the face.
tions and, hence, an increased probability of Equally important is the fact that heave energy
i_nstability. is unable to provide adequate displacement and
its associated breakage. Gases are bottled up
Effects of Available Expansion Volume within blastholes for periods of time that are
longer than optimum. In effect, the energy saved
when broken, all rocks expand .. If th~ available through the reduct ion in di sp 1acemenf i s man-
expansion volume is less than about 15% of the ifested as an increase in ground v.ibrations. In
volume of the sOlid rack in a lilast, all their struggle to escape to ttie atmosphere,
fragmentation mechanisms will proceed to comple- these gases are .obliged. to stream into, wedge
tion, but the particles of broken rack will open and extend both natural discontinuities and
till be highly interlocked and, therefore, will strain wave- induced cracks an the way around
tOt flow/ rill readily to the drawpoints. If the the. blasthole; forward-facing fissures and
expansion volume is 15%, one or more of the << cracks are not preferentially extended.
1a ter- act i ng breakage mechani sms may not e ven (F orward -1 ook i ng cracks are extended pref eren-
proceed to completion. Where mass pillar blasts tially when B; 8 ).
0
are fired into slots, a minimum expansion volume
PAPEA 31: HAGAN

In benching and sub-level open stoping with suppressed appreciably by the drag forces
parallel.blastholes, S is necessarily a function imposed by the (stationary) rock alongside the
of the width of the blast block. As this width b 1as t b 1oc k. Where the number of rows of
decreases and/or d increases, the number of blastholes exceeds the number of blastholes
b 1astho 1es in ea eh row decreases. In narrow within a given row, the blast becomes a
blasts with large-diameter. blastholes, .there- trench-type shot in which forward movement is
fore, S may need to be considerably less than restricted, particularly towards the back of the
the (desired) optimum spacing(S l for those blast. Wherever forward movement is less than a
particular conditions. If S <s , lfhen 8 should certain critica! value, fragmentation and espe-
a 1so be < B . The prevent i onof su eh i neffi- .cially muckpile looseness are reduced. In
ciencies sh%uld be a significant consideration extensive trench-type shots, therefore, EF
when selecting d for a given situation. It should be increased so as to counteract the
should also be recognised that less overbreak adverse effect of the low length: width ratio of
can be achieved by selecting a spacing for the blast block, thereby encouraging forward
perimeter blastholes which is 15-25% less than displacement which, in turn, prometes looseness
that for other bl astholes in the -,row or ring and low-cost mucking.
(see Fig. 3).

Shoul d the wa 11 s of bench b1asts be prespJ i t, i t EFFECTS OF .INITIATION SEQUENCE AND DELAY TJM.ING
is important to ensure
(a)that the distance between the end production In any multi-row blast (including tunnelling
blastholes and the presplit plane les in the rounds), it is most important that charges
10.35)S-(0.5)S range (the optimum value being detonate with the sequerice and timing which
determi ned by e 1ose ly supervi sed tri a 1s on maximise the successive development of free
site), and faces which are as extensive as p_ossible (and
( b) that the presp 1 i t p 1ane extends at 1east two -preferably concave) and reasonably near. When
burden distances beyond the longitudinal a11ocating delay numbers in initial designs,
extremity of the-blast. operators should construct theoretical 1 ines of
breakage for each. charge. By doi ng thi s, any
Effects of Si ze and Shape of 81 ast instances of poor sequencing are exposed, and
a 1 ternat i ve superior de 1ay a 11 ocat i ons can then
n sub-level open stoping and downhole benchihg; be made.
lasts should be as large as is practicable.
where sma11 .numbers of large blasts are fired, The rock fragmented by' the first . one or few
there are fewer boundaries between blasts. charges in a burn cut is ejected laterally into
Fragmentation at such boundaries tends to be the void provided by the relief hole(s) befare
poorer than that within the heart. of a bl ast being swept outwards along the tunnel's axis.
block; this is largely dueto The time taken for these rack fragments to be
(a)large rack fragments (their size being completely swept from the cut is considerable
confrolled largely by pre-existing discontin- (typica11y ~ lOOms). It"follows, then, that the
uities) fa11ing off the newly created backs, delay between consecutive detonations should
walls and faces. after the blast, and exceed lDOms if the probability of choking is to
(b)gases liberated in front-row blastholes be minimised. Where charges are fired on consec-
escaping rapidly through cracks (resulting uti ve numbers of a mi 11 i second series of del ay
from overbreak caused by the previous bl ast) detonators, good progressive relief of burden is
and thus contributing less to fragmentation not achieved and, a~ a consequence, there is a
and muckpile looseness. higher risk of choking and a frozen cut.

In the interests of productivity, there is Events in the cut are often so remate from the
usua11y an incentive to fire as many rows of perimeter of a tunnel blast that there is a
blastholes as possible . in a single shot. . tendency to believe that their effects on
Fragmentation generally improves with an overbreak are insignificant. But such is not the
increase ln the number of rows. In massive or case. If progressive relief is not achieved in
blocky rocks, single-row blasts often give the cut, a11 later-firing charges will be
inadequate fragmentation. Unfortunately, how- effectively overconfined as a result of the
ever, overbreak and ground vi brat i ons i ncrease choked conditions in front. of them. Each charge
with the number of rows. This is because wi 11 then crea te more overbreak. Mi ni ma 1 b 1ast
progressive relief of burden is achieved with damage requi res that every charge fragments and
greater difficulty towards the back of a deep displaces its burden rock forw~rds with reason-
bl as t. Where there are too many rows, back-row able ease.
charges wi11 not see an effective free face. The
werbreak and ground vi brations created by su eh In benching, initiation should corrmence at or
.overconfined) back-row charges are considerably clase to the centre of the first row. Oelays
greater than those for charges which can should be allocated so as to maximise progre-
displace their burden rack forwards with reason- ssive relief and to minimise overbreak and
able ~ase. ground vibrations. If possible, the delay
allocation should ensure the.successive develop-
Ideally, blast blocks should tiave a length: ment of. biplanar free faces for the. highest
width ratio >3. With such elongated blasts, possible percentage of charges in the blast (see
latera 1 movement of : the burden rack i s not Fig. 3). Charges should not be firedin a square
"DESIGN ANO PERFORMANCE OF UNDERGROUND EXCAVATIONS: CONSTRUCTION

o
V or rectangular V formation, especially when the design and execution phases of blasting.
downhole bench blasts with a length:width ratio< There is a need for blasting engineers to work
1 shoot into a buffer of broken rock.Muckpile in closer technical cooperation with engineering
characteristics will be promoted by selecting a geologists and stability specialists. Jf blast
blasthole/initiation pattein like that shown ~n des i gns are based upon a pauc i ty of obtai nab 1e
Fi g. 3. data .and/or are applied without sufficient care
and precision, the potential value of accu-
mulated knowledge will not be. realised and the
CONCLUS!ONS costs of underground excavations wi 11 be unne-
cessarily and ir.responsibly high.
Man' s control over the results of bl asts ( and
especially fragmentation, muckpile looseness and
overbreak -i nduced i nstabi li ty) and, hence, o ver ACKNOWLEDGEMENT
the costs of underground mining and construction
operations is strongly geared to . The author gratefully acknowl edges the contri-
(a)his understanding of the effects of rock but i ons made by hi s e o 11 e agues and e 1 i ents to
propert i es and ea eh of the more contra 11 ab 1e many of the b 1ast des i gn pri nc i p 1es and concepts
blast parameters, and presented in this paper.
(b)his ability to synthesize the elements of
this knowledge into a totally compatible
blast design for the particular operating REFERENCE
conditions/restraints.
Such expertise is not gained lightly. If its Hagan T. N. The i nfl uene e of contra 11 ab 1e b1ast
momentum is to be maintained or, preferably, parameters on fragmentation and mining costs.
increased, progress in blasting will continue to Proc. First Int. Symp. on Rock Fragmentation by
require. the unified application of relevant __ Blasting, Lulea, Sweden, Vol .1, p.31-51 (1983).
engineering principies and experienc -to both

i
!
.1
.. , .O

()~,~~~~~-~~;~~~~~~~~~~~~
F A C U L T A D DE ! N G E N i E A I A U.N.A.M.
D3VJSQC>N IDE EDUCACIC>N C O N T I N U A

CURSOS ABIERTOS

1 V. CURSO 1/NTERI!MCIO/NAL DE 1/NGE/NIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRANEAS
CUARTO MODULO:
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de iunio de 7992.

SURFACE BLAST DESICN

INC. RAUL CUELLAR BORJA

JUNIO 7992
o SURFACE
BLAST
DESIGN
This article is an excerpt from Bureau of Miles circular IC 8925,
"Surface Blast Design."

e:::' ..
BLASTHOLE DIAMETER .

The size of blasthole is the first consideration of any blast 2 to 17 in. As a general rule, large blasthole diameters yield
sign. The blasthole diameter, along with the type of explosiva low drilling and blasting costs beca use large hales are cheaper
being used and the type of rack being blasted, will determine to drill per unit volume and less sensitiva, cheaper blasting
the burden. All other. blast dimensions are a function of the agents can be used in larger diameters. However,larger diame-
burden. This discussion assumes that the blaster has the free- ter blastholes also result in large burdens and spacings and
dom to select the borehole size. In many operations one is collar distances and hence, they tend to give coarser fragmen-
limited to a specific size borehole based on available drilling tation. Figure 65 illustrates this comparison using 2- and 20-in-
equipment. diameter blastholes as an example. Pattern A contains tour
Practicar blasthole diameters for surface mining range from 20-in blastholes and pattern 8 contains 400 2-in blastholes.
In all bench blasting operations sorne compromise between
.------ these two extremes is chosen. Each pattern represents the
'
same area of excavation, 15,000 sq ft, each involves approxi-
+ ' Orilling ond blastinQ cosls
mately the same vol ume of blastholes. and each ca~ be loaded
with about the same weight of explosive.
l ' In a given rack formation, the four-hole pattem will give rela-
! tively low drilling and blasting costs. Drilling costs for the large
f blastholes will be low, a low-cost blasting agent will be u sed,
300' : and the cost of detonators will be minimal. However, in a diHicult
'' blasting situation. the broken material will be blocky and nonun-
'
T '
iform in size, resulting in higher loading, hauling, and crushing
. costs as well as requiring more secondary breakage. lnsuHi-
''' cient breakage at the toe may also result.
Looding,houhng,ond crushint;~ cosls
'~ On the other hand, the 400-hole pattern will yield high drilling
and blasting costs. Small hales cost more to dril! per unit vol-
'
ume. powder for small-diameter blastholes is usually more
expensive, and the cost of dtonators will be higher. However,
- the frag~entation will be finer and mor'e uniform. resulting in.
lowerloading, hauling. and crushing costs. Secondary blasting
Btosr oreo 15,000 so 1f Bias~ oreo 15,000 so tt
and toe problems will be miniinized. Size of equipment, sub'
orehole d,ame:er 20 '" sequen! processing required for the blasted material, and

f
Borehcle diomet~r. 2 in
Number of holes 4 Num=:e r o! holes 400 .
economicswill dicta te the type of fragmentation needed, and
1al borehole oreo' 1,256 so .n
Total borehole are.o 1,256 se n
hence the size of blastholeto be u sed.
Bur.:ler 5_0 Ir aurdel"1 Sfl Geologic str~cture is a majar fa.ctc;>r in dete~ining blasthole
Spocong 75 11 Spacing : 7 5 1! '
diameter. Planes of vieakness such as joints and beds. or
zones of soti. incompetent rock tend to isolate laige blocks
Figure 6S.-EHect ol large and small blastholes on of rock in the burden. The larger the blast panem. the more
unltcosts. likely these blocks are to be thrown unbroken intothe muckpile.

12
easily broken toe; few ground vibration or airblast problems
(few nearby neighbors); and a relatively homogeneous. easily
o o fragmentad rack without excessive, widely spacad planes of
weakness or voids. Many blasting jobs, however, present con-
straints that require smaller blastholes.
In the final analysis, the selection of blasthole size is basad
on economics. lt is importan! to consider the economics of the
overall excavation or mining syslem. Savings realizad through
indiscriminate cost cutting in the drilling and blasting program
o may well be lost through increasad loading, hauling, and crush-
ing costs and increasad litigation costs owing to disgruntlad
neighbors.

Lar'}er holn

TYPES OF
BLAST PATIERNS

There are three ommonly usad dril! patterns; square, rectan-


gular, and staggered. The square dril! pattern (fig. 67) has equal
burdens and spacings. while the rectangular pattem has a
larger spacing than burden. In both !he square and rectangular
pattems, the hales of each row are linad up directly behind the
o o o .O hales in the preceding row. In the staggerad pattem (fig. 67),
the hales in each iow are positionad in the middle of the spac-
ings of the hales in the precading row. In the staggerad pattem.
the spacing should be largar than the burden.
The staggerad drilling pattem is used for row-on-row firing;
o o o
1 that is, where the hales of one row are tirad befare the holas
in the row immadiately behind them as. shown in figure 68. The
square or rectangular drilling pattems are usad for firing V-cut
s ..... atter hales (fig. 69) or echelon rounds. Either sida of the blast round in fig-
ure 69 by itself would be callad an echelon blast round. In V-cut
or echelon blast rounds the burdens and subsequent rack dis-
placement are at an angle to the original free tace. Looking at.
Figure 66.-Effect of jolntlng on selectlon of blasthole
figure 69, with the burdens developad at a 45' angla with the
.d.
original free tace, you can see that the originally square drilling
pattem has been transformad to a staggerad blasting pattem
with a spacing twice the burden. The simple pttems discussed
Note that in the top pattern in figure 66 sorne of the blocks here account for the vast majority of the surface blasts tirad.
are not penetrated by a blasthole, whereas in the smaller bot-
tom pattern all of the blocks contain at reast one blasthole.
Owing to the better explosivas distribution, the bottom pattern
will give better fragmentation.
As more blasting operations are carried out near populated :-_ .. ,
areas, environmental problems such as airblast and flyrock
often occur because of an insufficient collar distance above
the explosiva charge. As the blasthole diameter increases,
the collar distance required to preven! violence increases. The
ratio of collar distance to blasthole diameter required to prevent
violence varies from 14:1 to 28:1, depending on the relativa
densities and velodties ot the explosiva and rack, the physical
condition of the rack, the type of stemming used, and the Figure 67.-Three baslc types o! drlll pattem.
point of initiation. A largar collar distance is required where
the sanie velocity of the rack exceeds the detonation velocity
of the explosiva or where the rack is heavily fracturad or low
in density. A topinitiated charge requires a largar collar dis
tance than a bottom-initiated charge. As the collar distance
increases. the powder distribution becomes poorer resulting
in poorer fragmentation of the rack in the upper part of the
bench.
.,
Ground vibrations are cOntfolled by reducing th8 weight of ., .,
explosiva fired per delay interval.. This is more easily done
with small blastholes than witli larga btastholes. In many situa- .,
'
\ns where an op~rator uses largediam~ter blasthol_es ~e~.'
..'
f ;Pulated areas, severa! delayed decks must be usad w1th1n
lch hale to control vibrations.
Large hales with larga blast patterns are ideally suited to an S' 28
1
--
operation with the following characteristics: A larga volume of Figure 68.--<:orner cut staggered blast pattem-
material to be moved: larga loading, hauling, and crushing Simultaneous lnlllallon w.lthln rows (blasthole spaclng, S,
equipment: no requirement for fine. uniform fragme"ntation: an lo twlce the burden,B).

- 13
~------1-~

-.-'-.--------'---,
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[:''
~:~.ONEX
'
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! "! Brings You
State of The Art
,.,_
.,: . Packaged Blasting Agents ...
-_ . .....
Figure 71.-Comparlson ola 12'!.-ln-dlameter (A) bias-
thole (still burden) wlth a 6-ln-dlameter (B) blasthole (flexi-
ble burden) In a 40-ft bench.
~

.
... - _, . .
,
._. .. --..-'".;~-.: ......, .
Priming the explosiva column at the toe level gives maximum
confinement and normally gives !he bes! breakage. Other lac-
tors being equal, toe priming usually requires less subdrilling
thancollarpriming. ;
Too much subdrilling is a waste of drilling and blasting ex- J
pense and may al so cause excessive ground vibrations owing :;
to the high degree ol confinement of the explosiva in the bottom j
ol blasthole, particularly when the primer is placad in the bottoni ~
ol the hale. In multiple-bench operations, excessive subdrilling
may cause undue fracturing in the upper portian of the bench
below, creating difficulties in collaring hales in the lower bench.
lnsufficient supdrilling will cause high bottom, resulting in in-
-- ased wear and tear on equipment and expensive secondary

..
ting. Table 5 summarizes !he recommended subdrilling ap-
ximations.
{
'i '
- Table 5.-ApproxlmateJ/B rallos lor bench blastlng -~
j -.~
Ratio
~
Open bedding plana at toe .............................. O
Easy toe ............................................................................... O. t-0.2
t
\ 1 ~-
Normal toe ............................................................ ................... .3
DiHicult toe ............................................................... ................ .4- .S

B Burden J Subdrilling
Featurlng ...
Controlled Density
COLLAR DISTANCE Accurate 011 Content
(STEMMING) Multiple Energy Levels
Collar distance is the distance from the top of the explosiva Optional Packaging
charge to the collar of the blasthole. This zone is usually tillad Wide Selectlon of Sizes
with an inert material callad stemming to give sorne confine-
ment to the explosiva gases and to reduce airblast. Research Consistent Performance
has shown that crushed, sized rack works bes! as stemming but
it is common practica to use drill cuttings because of
economics. Too small a collar distance results in excessive vio-
lance in the form of airblast and flyrock and may cause back NORTHERN DMSION
break. Too large a collar distance crea tes boulders in the upper
Soglnow, MI
part of the bench. The selection of a collar distance is often a
tradeoff between fragmentation and the amount ot airblast and S17/790-74n
flyrock that can be tolerated. This is especially true where the
upper part of the bench contains rock that is difficult to break.
WESTERN DMSION EASTERN DMSION
his situation the diHerence between a violent shot and one Piftslleld, ll I.Jpper Sondusky, OH

l t fails to.fragment the upper zone properly may be a matter


only a few feet of stemming. Collar priming of blastholes nor
ally ca'uses more violence than center or toe priming, and re-
quires the use of a longar collar distance.
Field experience has shown that a collar distance equal to 70
217/285.5531

SOUTHERN DMSION
Evonsville, IN
419/294~1946

. 271/285-5531
pct of the burden is a good first approximation except where col
lar priming is used. Carefulobservation of airblast, flyrock, and
15
fragmentation will enable !he blaster to lurther refine this_dimen- millisecond delays are used between holas in a row. the spac-
sion. Where adequate fragmentation in the collar zona _cannot ing-to-burden ration must be reduced to somewhere between
be attained while still controlling airblast and 1/yrock, deck 1.2 and 1.8, with 1.5 being a goOd lirst approximation. Various
charges or satellite hales may be required. delay patterns m ay be used within the rows, including alterna te
A deck charge is an explosiva charge near the top ol the bias- delays (tig. 73) and progressive delays (lig. 74). General/y,
.thole, separated lrom the main charge by inert stemriling. 11 large-diameter blastholes require lower spacing-to-burden
boulders are being created in !he collar zone bu! !he operator ratios (usual/y 1.2 to t .5 with millisecond delays) than sma/1-di-
lears that less stemming would cause violence. the main ameter blastholes (usual/y 1.5 to. 1.8). Because ol the com-
charge should be reduced slightly and a deck charge added. plexities ol geology, the interaction ol delays, diflerences in ex-
The deck charge is usual/y shot on the same delay as the main - plosive and rock strengths, and other variables. !he proper
charge or one del ay later. Care mus! be exercised not lo place
the deck charge too near the top olthe blasthole, or excessive 7 B 7 B 7
flyrock may result As an alternative, short satellite hales be-
tween the main blastholes can be used. These satellite hales
are usual/y smaller in diameter !han the main blastholes and are "'-~,:, 5 6 .. 5 6 5
,
loaded with a light charge ol explosivas. -,~
r--
S ----j
From !he standpoint ol public relations, collar distance is a
very importan! blast design variable. One violen! bias! can per-
'
'\.
4 -
' ' ' p
~
4
'
manently alienare neighbors. In a delicate situation, it may be -;,~~~
bes! to start with a collar distance equal to !he burden and
SI4B
'\ 1 ,. 2 ~ -1
1 2 1
gradual/y reduce this if conditions permit Ce/lar distances ~

'"'.,,;:;. 111 ;:ou:111;: 111 ",,, :! 111 E111 ;=tll:ut ='" =111'!!!111 ;:0"111 F/11::
greater !han !he burden are seldom necessary.
Figure 73.-Staggered blsst paHern wlth alternare de-
SPACING lays (spaclng, S,ls 1.4 times the burden, 8).

Spacing is defined as !he distance between adjacent blas-


tholes, measured perpendicular to the burden. Where th_e rows
are blasted one alter the other as in figure 68, the spacing is
10 12 14

meas ured between holes in a row. However, in figure 69,:where " "
the blast progresses on an angle to the origina/free lace, the ""' , 7 B 9

e' ".. "


10
spacing is measured atan angle lrom !he origina/free lace.
~..,_ --S -----j
Spacing is calculated as a lunction ot the burden and also de-
pends on the timing between holes. Too close a spacing causes
crushing and cratering between hales, boulders in !he burden,
\'!'~
"'
~ ....... 4 S
7 8 r6
and toe problems. Too wide a spacing causes inadequate trac-
turing between holes, accompanied by humps on the lace and
toe problems between holes (fig. 72).
When !he holes in a row are initiated on the same delay
period, a spacing equalto twice the burden will usual/y pullthe Figure 74.-Staggered blsst paHern wlth progresslve
round satislactorily. Actual/y, the V-cut round in figure 69 also delays (spaclng, S, ls 1.4 times the burden, 8).
illustrates simultaneous initiation within a row, with the rows
being the angled lines ol holes ti red on the same de/ay. The true spacing-to-burden ratio must be determinad through onsite ~x
spacing is twice the true burden even though the holes were perimentation, using the preceding values as lirst approxima-
original/y drilled on a square pattern. tions.
Except when using controlled blasting techniques such as
INSIJFFICIENT SPACI'-IG smooth blasting and cushion blastirig, the spacing should never
be less than !he burden.

~~
:.. ! . : 3 HOLE OEPTH
~ 1 3
i. , tioul~~
In any blast design it is importan! that the burden and the
1 blasthole depth (or bench height) be reasonablycompatible. As
:. .. _:~ ~Too
a rule of thumb lor bench blasting, the hole depth-to-burden
ratio should be between 1.5 and 4.0. Hole depths less than 1.5
times the burden cause excessive airblast and flyrock and, be-
cause of the short, thick shape of the burden, give coarse, un-
/-><um~rn lact
..,.; !.,-~-J
even fragmentation. Where operational conditions require a
Too oot>lo":.;" Too probto"'; 7 ' ' ratio olless !han t .5, the primer should be placed at the toe ol
! :' the bench to assuie maximum confinement Keep in mind that
~7"'-~-r-:"'...:~.-__.,.,e
BOuld~ 1cnr
e<
Bo~ldr
P t_ .._
zo~r
=r--,-.
'
..
'Bo.r~ '' placing the primer in the subdrill can cause increased ground
: '
- -- -
Figure 72.-Effects of lnsufflclent and excesslve spac-
.~ -.
!,,_._
/
..: T~r
"~-=T."':!"'
vibrations. 1( an operator continually linds use ol a hole depth-
to-burden iatio olless than 1.5 necessary, consideration should
be givim to inreasing the bench heightor using a smallerdrill .
Hol depths greater than tour times the burden are also unde-
lng. sirable. The longer a hole is in respect to its diameter the more
error there will be in its location at toe leve/, which is the most
critica/ portian ol the blast A poorly controlled blast will result
Field experience has shown that the use ol millisecond de- Extreme/y long, slender holes have even been known to inter-
lays between hales in a row results in better lragmentation and sect
also reduces the ground vibrations prOduced by the blast When
16
High be.ches with short burdens al so create hazards, such
as a small dril! having to put in the lront row ot hales near the
edge ot a high ledge or a small shovel having to dig at the toe
ot a precariously high tace. The obvious solution to this problem
is to use a lower bench height. There is no real advantage to
a high bench height. Lower benches give more etficient blasting
results, lower drilling cost and chances tor cutotfs, and are sater
'trom an equipment operation standpoint. lt it is impractical to re-
duce the bench height, larger drilling and rack handling equip-
ment should be used, which will etfectively reduce the blasthole
depth-to-burden ratio.
A majar problem with long slender charges is the greater po-
tential tor cutotfs in the explosiva column. Where it is necessary
to use blast designs with large hale depth-to-burden ratios, mul-
tiple priming should be used as insurance against cutotfs.

DELAYS

Millisecond delays are used between charges in a blast round


for three reasons:

1. To assure that a proper free tace is developed to enable


the explosiva charge to etficiently tragment and displace its bur-
den.

2. To enhance tragmentation between adjacent hales.

3. To reduce the ground vibrations created by the blast.

There are numerous possible delay patterns, severa! ot


which werecovered in figures 68, 69, 73, and 74.
Andrews, ot du Pont, conducted numerous tield investiga-
tions to determine optimum delay intervals lar bench blasting

~-~nd :~,:~,:~,d :~":.l:llowmg concluSIOns "'""' ""''


~/ !/~;--!_
' 1 1' . 1 1 l j

, .v, 1 1
L-L--L-!


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1
1 .1!// ,'-/ L-1 .~'
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1/1 . -
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1
:
r/
1
i
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1 1
L--- !
!--~ !- --- L__ ~.: (!.:
L __ ~--L--____ ;
Latest edition. A practica! guide on the Jatest
and safest techniques for using modern explo-
sives, including: initiating systems and firing
---r--r--p;,.,w 1 : 1 ,,.,"". techniques. water gels:' ANFO and dynamite.
Spedal sections on applications. equip-
Figure 75.-The effect of inadequate deiays between ment. accessories and practices.
rows. Conveniently organizad in textbook style;
handy thumb index.
1 . The del ay time between hales in a row should be between Sums up 175 years of Du Pont explosives
1 and 5 ms per toot al burden. Delay times less than 1 ms per experience: the how-to guide for explosives
toot ot burden cause prematura shearing between hales. result- users.
ing in coarse fragmentation. lf an excessive delay time is used Available by mail only. Send your check for
between hales, rack movement trom the tirst hale prevents the $24 to:
adjacent hale lrom creating additional fractures between the
Bl.ASTERS' HANDBOOK
two hales. A del ay ot 3 ms per toot ot burden gives good results
Du Pont Company
in many kinds ot rack.
Room G40052
2. The de la y time between rows should be two to three times Wilmington. DE.l9898
the delay Jim9-.betwen hales in-a row. This iS longer than most nly OuPont <.~nJ its lic~nsees mdnufilCture ...1nd sell
-previous reCommendations. However, in arder to obtain good ,rovf..X: th..: 1ri.juldl wdt_er ~el e.xplosive.
}fag!l"entatian and control tlyrock, a sutficient del ay is mieded


- so that the burd. en fra. m prev. io. usly ti red hales has enough time
to move torward to accommodate broken rack trom subsequent Order your copy noWf
rows. lt the delay betWeen rows is too short, movement in the
back rows will be upward ratherthan outward (fig. 75).

~
3. Where airblast is a problem, the delay between hales in
' a row should be at least 2 ms per toot ot spacing. This will pre-
vent airblast tram one charge trom adding to that ot subsequent
charges as the blast proceeds down the row. ' . ,,_,,. ......
17..
'.
4. For the purpose of controlling ground_vibrations, most reg-
ulatory authorities consider two charges tq be separata events

Heres Hercudef if they are separated by a del ay of 9 ms or more.

Following these recommendations should yield good blasting


results. However, when using surface del ay systems such as
nonelectric delay. detonaiing cord connectors and sequential timing blasting
bla'stii)B system machines, the chances for cutoffs will be .increased. T o salve
this problem, in-hole delays should be used in addition to the
+ -{
surface delays. For instance, when usinQ surface detonating
..:-;'
~ . cord connectors, one might use a 100-ms delay in each hole .
_This causes 'rgnition of the in-hole delays well in advance of rock
- movement, thus minimizing cutoHs. With a sequential timer, the
same effect can be accomplished by avoiding the use of electric
caps with delays shorter than 75 to 100 ms.
From the standpoint of simplicity in blast design it is best if
all the explosive in a blasthole is fired as a single column
charge. Ho.wever, it is sometimes necessary, where firing large
blastholes in populated areas, lo use two or more delayed
decks within a blasthole lo reduce ground vibrations. Bias!
rounds of this type can become quite complex, and should be
designed under the guidance of a competen! person.
All currently used de la y detonators employ pyrotechnic delay
elements. That is, they depend on a burning powder !rain for
their delay .. Al.though these delays are reasonably accurate,
overlaps have been known to occur. Therefore, when it is es-
sential that one charge fires before an adj:acent charge, such
as in a tight corner of a blast, it is a good .idea to skip a delay
- period. Development of blasting caps with electronic delays is .
a good futur possibility.

POWOER FACTOR

\!t ;~d;d~~~:;;~~;;~~
Mtchell Dam Aedevelopment Proect. Coosa A1ver. Alabama.where Hercuoet

Powder factor, in the opinion of the authors; is no! the best


blasting, you tool for designing blasts.
Blast designs should be based on the dimensions discussed
can't beat Hercudet. earlier in this chapter. However, powder factor is a necessary
Plastic tubing.raplaces wires. Theres no worry about calculation for cost accounting purposes. In blasting operations
stray currents, static electricity or radio frequency such as coal stripping or construction work where the exca-
energy. And Hercudet is the only nonelectric system vated material has little or no inherent value. powder factor is
with circuit testcapability. . usually expressed in tenms of pounds of explosive per cubic
A combustible gas enters the tubing only alter yard of material broken. Powder factors for surtace blasting can
shot preparations are complete. Hookup is inert until vary from 0.25 to 2.51blcu yd, with 0.5 to 1.0 lb:cu yd being most
then. At firing time, the gas is ignited and the ignition typical.
travels noiselessly at 8,000 ft./sec. to initiate the high- Powder factor for a single blasthole is calculated by the fol-
strength Hercudet"' caps. Theres no airblast from lowing formula:
!he tubing.
The use of Hercudet L(0.3405d)(0 2 )
permits once-a-day firing. P.F. =-----
Hercudet eliminates the (B)(S)(H)/(27)
shot-size restrictions where P.F. powder factor, pounds of explosive per cubic
many users encounter yard of rock,
with sequential timers.
More hales can be fired
L
d
length of the explosive charge, feet,
density of the explcisive, grams per cubic cen-
.
i

:;.
in a single shot while timeter,
vibrations are still held D charge diameter, inches,
Hercudet v Blasting down. B burden dimension, feet,
Hercudet provides vibration control with tubing S spacing dimension, feet,
and fuse element delays and is totally sequential. - and H bench hight, feet.
tt is niore econoniical.than detonating cord and

t othei nonelectric systenis.


Fqr details contact your Herculs represen:
.tati.~e or H. ercules lnc.orpc. rated, Hercules Plaza.
Wilmington. DE 19899, Attn: H. Citino.
(302) 575-6500 and ask foi Extension 3941.
.
Many explosives companies publish tables that give loading
den sities in ponds per foot of blasthole for different combina-
. tions of d and D.' Powder factor is a function oftype of explosive,
rock density, andgeology. Table 6 gives typical powder factors
for surtace blasting.
Higher energy explosives, such as thos containing large
amounts 'of aluminurri, can break more rack per pound than
. .. jHERCULES lower energy explosives. Howevin.' most of the commonly used
explosive products have fairly similar energy values and thus
have similar rack .breaking capabilities. Soft, light rack requires
XC 8?4
less explosive per yard than hard, dense rock. Large-hole .-
18
:~ (J - .
\.1 )O
!\
: pattems reql,)ire less explosiva per yard of rack blasted because caution concerning noise. flyrock. and accidental initiation
iarger pfOportion of stemming is used. Of course, larger bias- through impact must be exercised. lf it is found necessary to
shoot a multiple mudcap blast, long delays or cap and fu se are
poorr)poWder distribution. Massive rack with teW existing not recommended.
cracks or plaes of weakness requires a higher powder factor
tl}a~'-fos~tion that has numerous, closely spaced geologic 4. The most efficient method of secondry fragmentation is
flaws. Finally, the more free faces a blast has to break to, the through the use of small ( 1- to 3-in) boreholes loaded with ex-
lower Will be the powder tador. For instance a.corner cut, with plosivas. The borehole is normally collared at the most conve-
tv~O verfical free taCes, will require less powder than a box cut nient location such as a crack or a depressin in the rack. and
.. ' o with-brfY 1one vertical free tace; and a box cut will require less is directed toward the center of mass of the rock. The hole is
-1 O
powderthan a sinking cut, which has only the ground surface drilled two-thirds to three-fourths of the way through the rock.
e:> a's a free tace. In a sinking cut it is desirable, where possible, Because the powder charge is surrounded by free faces. tess
to open a second free tace by using a V-cut somewhere near
O O. the center of the round.
OIJ
explosiva is required to break a given amount of rack than in
primary blasting. One-quarter pound per cubic yard will usually
do the job. Carefullocation of the charge is more importan! than
its precise size. When in doubt it is best to estimate on the low
Tabfe 6.-Typlcaf powderfactors for surlace bfasting
side and underload the boulder. With larger boulders it is best
to drill severa! hofes to distribute the explosiva charge, rather
Degree of difficulty Powder factor,
than placing the entire charge in a single hole. All secondary
in rock breakage lb/cuyd
blastholes should be stemmed. As a cautionary note, secon-
Low. ....... .......................... . ................... . 0.25-QAO dary blasts are usually more violent than primary blasts.
Medium .................................... . .40- .75 - -
High .................................................................... .75-1.25 Any type of initiation system may be used to initiate a secon-
Very high ................................................ . 1.25-2.50
dary blast. For connecting large numbers of boulders, where
noise is not a problem, detonating cord is afien used. Electric
When blasting materials that have an inherent value per ton, blasting is also frequemtly used.
such as limestone or metallic ores, poWder factors are sorne-
times expressed as pounds of explosiva per ton of rock or tons Although secondary blasting employs relativety small
of rack per pound of explosiva. charges, its potential hazards must not be underestimated.
Flyrock is otten more severe and more difficult to predict than
with primary blasting. Secondary blasts require at feast as much
SECONDARY care in guarding as do primary blasts. Secondary blasting can
BLASTING truly be called an art, with experience being an importan! key
to success. stE
\ . Some primary blasts, no matter how well designad, willleave
oulders that are too large to be handled efficiently by the load-
lng equipment or large enough to cause plugups in crushers or
preparation plants. Secondary fragmentation techniques must
be used to break these boulders.
In the case -of boulders too large to be handled, the loader
NEW COST SAVING
operator will set the boulders aside for treatment ldentifying
material large enough to cause plugups is not always quite so
apparent The operator must be instructed to watch for material BLASTING
that is small enough for convenient loading but which is large
enough to cause a bottleneck la ter in the processing cycle.
Secondary fragmentation can be accomplished in tour ways:

TECHNIQUES
1. A heavy ball suspended from a eran e may be dropped re-
peatedly on the boulder until the boulder breaks. This is a rala-
LEARN TO SELECT EXPLOSIVES
tively inefficient method, and breaking a large or tough (noribrit- ANO PATTERNS ANOTO BLAST
tle) rock may take a considerable period of time. This method
is adequate where the number of boulders produced is not ex- THE SIZE ROCK YOU WANT.
cessive.
INVESTIGATE OUR
2. A hale may be drilled into the boulder anda wedging de-
vice insertad to split the boulder. This is also a slow method but
may be satisfactory where only a limited amount of secondary
. SEMINARS
fragmentation is necessary. An advantage of this method is that
it does not create the flyrock associated with explosiva tech-
niques or, to some degree with drop balls.
TRAINING PROGRAMS &
. . .
CONSULTING SERVICES
'

:3. Loo~e t:xplosive may be packed into a crack or depres . .. ' . .


sion in the boUider, covered With damp earthen material, and
fired. This type of charge is called a mudcap, plastr. or adobe
harge.This metho. d is.ine. ff.icient beca use of a laCk of explosiva CONTACT: CALVIN KONYA
onfinement, and relatively large amounts of explosivas are re
ui~ed. The result-1s .co_nsiderable noise and flyrock, and otten, PRECISION BLASTING SERVIC,ES

an inadequately broken boulder. The system is hazardous be-. PO. BOX 189 - MONTVILLE, OHIO .44064
cause the primad charge, lying on the surface, is prone to acci PHONE (216) 474-6700
dental initiation by externil impacts from falling rocks or equip-
ment Externa! charges should be used to break boulders only
where d~ill~ng a hale is imPradical, and when used. extreme
19
-
FACULTAD. DE INGENDEAIA
DIVISION DE EDUCACION CONTINUA

CURSOS ABIERTOS

IV. CURSO 1/NTERINACIO/NAL DE 1/NGEINIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRAINEAS
CUARTO MODULO:
TECINOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de junio de 7992

.' '

i '
.. ' CHARCE CALCULA T/ON METHODS FOR
TUNNEL BLASTINC ;-
.'
1 ..

' '

INC. RAUL CUELLAR BORJA

JUNIO - 7992

.<r.

. d '\'
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e 11
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Mxico.O.F. Te\.:521-40-20 Apdo.PostaiM-2285
PI

l.
t':J(hing V', }t"'~l(' ~~~-pth li ;1::d 1L(' (tJ"l(JJ1J:,1ic.IJ r,f tLc
butlr.'m c};JI!_:c 1 , tLc t;:Llc br]Lh plc,Yid\s lllrl;vn \',
~pnc i ng E, J1c i }:J;t pf l(11. ~ r11 tlL1 rt:c hh, cc:IC(Jit rat j rn of
;!Jtd lllit-];jj"l~.-~1 ~:Jrt
t_(llllJ:tn c};r_;'C']
p b o

JlOLE lYrE V E 1
(m) (m) Ckgrm)
xV' xV x!b
FlC>OT 1 l .1 1/3 1.o 0.2
\i a 11 0.9 1.2 1/6 o. 4 0.5
Roof . 0.9 1.2 1/6 o. 3 0.5
Stopingf.---. 1 1.1 1/3 0.5 0.5
Stoping .j. 1 l. 2. 1/3 O. S 0.5

(1
The design of the dri11ing pattcrn can now be carried out
and the cut is fitted into the cross section in the rnost
suitab1e way.

S EXAMPLES OF GN1TION PATl'ERNS

Para11el hole cut


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' ! ..
~

: r ; .' r
,..
.
; - ; .
~ ., r
' ''
... J t
' . .'' r
MS-detonators.~
. . ~
'

I!S-Jetonators
/3
circumstanccs it w~s preved that thc delay time 1nust he ~t
least SO ms. As .for the oth'er. hales this time could be
reduc~d to .25 ms according to fig. 9. lt mus't be pointed
out that these delay times is an absolutc minimum uhd ought
to he somcwha.t.. h ighcr to he sur e on ~ good rcsul t..
., :. : -
'
RECOMMENDATTON

At drifting and 1J.lrule1.ling one. try. to obtain the best total


economical r.esult. This is achiev'ed as a rule atan advance
; per round of 951 or more of dri)led depth.
1

1
Drilling and charging calculations. shall he made so; that the
1 conditions f.or a .hig advance per. round incrcase,-fig. LO.
1
This is achieved bythe following steps.
r , ,

Choosc-a largc hoJc.Jiametcr in relation 'to thc hale


' J.epth, wh ic'h g ives at- least 95~ advance per rourid and . . '
glad)y.more\:,H the dril! in(' equipmcnt is not suitahlc
for ,dcJ).I ing largt holts, make more holcs -with less"
.diameter according td the formul~

o = ,d . vn '

'D = fictitious
1 . ., J
l_a,_r,ge hle .diameter.
_1
1.

d = used 'ra'rge. hol'e diam'eter


n = number of large holes

Calctila'ti6n of the concitions i1 relafion \o large l1olc.


diamcter, ili'tern;itively opcning wtdth; accMding to thc f\_-)
following ;

First quadrant V= 1,5 0


V is the largest b~rden = c/c-distance larie:'hole/
small hole (ni)
'1 . ' "! .-
0 is tlle diameter (m) of. the large hore '
Othcr quadrants V = B
V 1s the largest hurden (m)
. 1\ is opening width (m): i
,. .
.J .
'.:'"
l

- Always calcula te with faulty dri lling~ A useful'formula


is , ~. -~
,, . ,
.
tl '. 1
'
~: 1 :
. :. :1
>r
. 1 ._
:. ... ,.
F",= V (0,1 + 0;03 H) ~'/.?H, _ .:r . . ;,.-o .. =- -,,O.
.!: j- : ~ :j/.
~:= fauity Jrilling
'l.' : 1 . '

V.= thel'argestntirden 1~

H = hole depth (m)


. .
'

' 1 - ' .

- Alw;;ys dri ll 'the fto 1e. to a .'co"ntmp,latcd :,pl,a,n. A too , , ,


Jeep h'olc Jamagcs the rock .and if thc .hole. is _too f))
shal'lnw roe~' parti_cs,rcm:i'ir und;cst.roy_cd. Thc result is
poorer cond t t1ons ror ncxt round and a reduced auvan..:c
pcr round .. -. 1 ' '
- Always calculatc thc chargcs aftcr thc largest hurdcn
and always calculnte with a certain safety margin.
- Chaase intcrval lltllnhcr in a way that enaugh time is
abtaineJ far thc rack to movc. 'fhc two first hales
are the mast impartant.

(
\

.
..

(
l_

'11
Difference
in costs
per cu.m of rack
H (%)

-5

- --,------------~
---,.--
3.0 4.0 5.0 llolc depth
3.9 lM)

Fig l. Change in costs pcr cu.m o[ rock at clil.[cr<.'nt


hale Jepths and at the same percentage o[
advance per round.

Stoping
.
/

Cut
hales . '-'

. '1 . ': '~ . . : . -..

Fig 2. Wl1en blasting a t~nnel rounJ the result


is very much Jcpending on how you managc
with thc cut. ~;/_
.......................
pe r rountl

~~,
90
-:.~-,_,A__-
__ ..
-
. - '-.
- - - ---',

80

\
10

., - ..,. ., '. T--.--.,


2.5 3.0 3.5 4.0 4.5 '
5.0 5.5 6.0

,. ,.
Holc_dcpth

Fig 3. The relation bctween percontago of atlvancc


per rountl and hole depth at 102 mm large
holc tli.amctcr.

Difference
in costs
per cu.m of rack
1)
0) '"l

.,.

...
., ..

... :r
-,,
.,- .J
111 ~ ,,
__
111
, __ _, ---.
.. ,. Advance pcr rauntl
Ol

.fig 4. Thc change in casts far drilling/blasting


per cu.m af rack at a changcd pcrccntagc af
advance per rauntl but with the same hole depth.
,_,
l'aur scct ion cut

Fig S. Parallel hale cut with a largc hale surraunded


by small hale with small burdens placed in a
numbcr af squarcs.

i\dvance
pcr raund
Ol

BO

j_____
'

10

2.5
J
JO 35
.(UJ
depth

Fig 6. The rclatian betwccn percentagc af advancc-


per raund and thc hale Jcptl1 at differcnt
large hale diameters. ~~
Charge
concentration lb
(KG>Al l.arge hale
20 diarn. <MJ
0

1.0

.J.~

0.1 0.2. 0.3 0.4


0.15
'.
Maximum hunlcn V
) (M)

Fig 7. The relation hetwcen chargc concentration


(l..) a~d largest burden (V) at <.lifferent
ho1e d1ameters (0).
As basic value is normally V;I.S use<.!.

.. Charge
concentration lb
(KGIM)
B = 0.6 B=U 81.6
2.5

( ) 2.0
)

.1.5

1.0

0.5

Fig 8. Thc relation bctwecn chargc conccntration (lb)


and largest hurden (V) at <.liffercnt width
of opening.
As basic value is normally V "a used.
!2 5~
l=o 4 O o6 ;J

(
J-
-- 1'0 . 3 --
'~
1
1 '._;
. i
!
\SO 6
l . .
0 .- .. -- . . ,,-.. : . ' o' 5 -;~

Ml L L l S E C O ND D E T O NAT O R S
DELAY NUMBERS DELAY TIMES
1 25 MS
3 75MS
4 100 MS
5 125 MS
e,) 6 150 MS

Fig 9. Shortest delay time for a large hole cut


wit_h 2 large holes of 76 mm.

,_,, """: ...'. ____. : ,.....,,


: ,.,,_,

-~--.

Fig 10. Recommendations to achieve a maximum


advance per round.
4 .... J \3

TUNNEL BLAST 1 1\G

Calculation example

Conditions: Cross section 53 m2


---------- Width 8.55 m
Abutment height 4.65 m
Height of arch 2.00 m
Hole diameter 45/102 mm
Hole depth 3.9 m
Smooth blasting to be carried out
of the roof, using 17 mm GURIT.








r\...
~
~
..
--.

\

...
;.
'---
o
'
.
"-~- .

/

----_:-e -----.

F A C U L T A D DE I N G E N I E A I A U.N.A.M.
DIVISIC>N DE EDUCACIC>N C O N T I N U A

CURSOS ABIERTOS

IV. CURSO 1/NTERNACIOINAL DE 1/NGE/NIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRAINEAS- ..
CUARTO MODULO:
TEC!NOLOGIA SOBRE EL USO DE EXPLOSIVOS--
De/ 22 al 26 de junio de 7992 -

ANEXO 1

JUNIO - 7992

Palacio de Minera Calle ~e la cuba 5 Primer piso Oeleg. Cuauhtmoc 06000 Mxico, O. F . 1 521 ~'O 20
Te.: Apdo. Postal M-2285
____,__,_______
---- --- ~=-

-----'----.
B.I

Ampliacin
superior

Ampliacin
lateral Ampliacin
lateral

Tnel
piloto

FIG !.27 Tnel piloto y ampliaciones laterales y superior

7.2.1.3 Cuas iniciales

En los socavones y tneles el frente de avance es la nica cara de libera-


cin de la voladura. Es por este confinamiento de los barrenos cargados,
J que la carga especfica es mayor en los tneles de pequea seccin y tn~
,
les pilotos que en los banqueos o en.las excavaciones a cielo abierto. A
1 fin de dar mayor eficiencia a la voladura se produce una abertura a todo lo
largo del avance previsto, creando as un espacio vaco que permite la ex
1
1 pansin y fragmentacin de la roca removida por las sucesivas etapas de
la voladura. Es obvio que este espacio inicial no es suficiente para <.c~

modar la expansin y movimiento de toda la roca de la voladura ;ompleta.


Por tanto, la mayor parte de la roca se proyecta hacia la zona previamente
excavada. El espacio producido iniciimente_ se ha denominado "cua".

Los principales tipas de cua son dos: la cua de barrenos paralelos y la


cua en "V". Cada tipo de cua tiene una variedad de diseos para ajusta.E_
se a cada formacin particular.

La cua inicial es la parte ms crtica en el diseo de voladuras en tneles.

) Es muy difcil determinar un tipo de cua ini~ial que_ resulte el adecuado

3.7.57
--... .:;:,. -.
>'~ '6-o ....... : ..... =-.-1.'-: :....... ... ,_.. . .....

B.I

para el terreno por excavar sin haber efectuado alnunas voladuras previas.

a) Cua de barrenos paralelos o cua quemada



La cua de barrenos paralelos consiste de,uno o ms barrenos vacos y uno
o ms barrenos cargados, paralelos unos a otros, que son perforados en el
centro del frente,. y con la profundidad del tramo de avance fijado. Las
perforaciones que rodean la cua estn dispuestas en tal forma que se dis-
paran despus de abierta la cua. Es muy.importante para lograr una frag-
mentacin eficiente, que se mantenga el paralelismo de los barrenos de la
cua. Una barrenacin inapropiada puede dar lugar a la propagacin entre
los barrenos. cercano's, destruyendo as la secuencia de detonacip. prevista

y provocando zonas de fragmentacin deficiente por exceso de confinamien.to~t


-
;.-~

La cua quemada es empleada casi exclusivamente en tneles de seccin tras


1 versal menor de 10 m2 y permite voladuras ms profund~s. En tneles redu-
cidos el .espacio resulta pequeo para acomodar las mquinas para perforar
con cualquier ngulo, lo cual limita la longitud del tramo excavado emplea~
1
do cuas en "V".
l.
l La cua quemada queda emplazada en la zona central del frente, pero no
exactamente al centro sino que se va cambiando su posicin en voladuras su
cesivas para evitar que la perforacin de la cua. se ejecute en la parte
ms fracturada del frente. Adems, la rotacin del sitio de la cua resul
ta una medida de seguridad, ya que, la zona de la cua es el sitio donde
con ms alta probabilidad pueden quedar explosivos sin disparar. El dise
o de la cua quemada depende de las caractersticas de la roca, del tipo
de los explosivos empleados y del dimetro de los barrenos. Toda roca tie
ne un determinado porcentaje de expansin que vara con el tamao de los
fragmentos producidos por la voladura. Por tanto, el diseo de la cua qu~

mada 9ebe tomar en cuenta un espacio vaco para permitir esta expansin.
Un 15 por ciento del rea de influencia de los barren~s que disparan en
primer trmino es el espacio mnimo que ha resultado adecuado para una fr~~

mentacin y desalojo apropiados. Este porcentaje vara de acuerdo con la

3.7.58
B.I

formacin rocosa. Sin embargo, a medida que el espacio vaco proporcionado


es mayor, mayor es tambin la probabilidad de que la voladura acte eficien
temente en.la longitud total de las perforaciones.

En una cua con barrenos de 41.3 mm (lo/8 pulg) de dimetro con un rea de
2
influencia de 225 cm (fig 1.28) si el espacio vaco esta constituido por
un barreno central (fig I.28a) proporcionara nicamente el 5.9 por ciento
para la exp~nsiOn. Si con la misma ~ea de influencia se dejan vacos tres
barrenos (fig I.28b) el porcentaje pra expans,in ~era, ~ntonces, de-17.8
por ciento. La mayor longitud de los .tramos de avance que se logran cuando
se deja un espacio de expansin suficiente compensa con amplitud el tiempo
invertido en:la perforacin de los barrenos adicionales.

;.
Para lograr la remocin de la cua en toda la longitud de la pertoracin se
:..
recomienda cargar el tercio interior del barreno con la mitad de la carga ;--
total del barreno. Adems para una adecuada expulsin del material fragme~

tado, la columna de explosivos debe_alcanzar casi hasta la boca del barreno


) con menor densidad en la carga.

Ancho de cuo
(a) (b)
e2

Acota e iones, en cm
1,2 Secuencia de disparo

FIG !.28 Cua quemada cuadrada: a} con un barreno vaco central; b} con
tres barrenos vacos

Si no se reduce la densidad de la carga en la mitad exterior del barreno se


corre el riesgo de impedir la accin eficiente de la carga del interior para
expulsar el material fragmentado. Cuando este error se comete el avance s
) lo se logra hasta donde la cua es fragmentada y desalojada.

3.7.59
........... ~ - -- -
---- -------
---- "-- -.-:-.; --~ ~--

B.l

!
~
'
El tipo de cua quemada se determina a partir de la experiencia y de acuer
do al tipo de terreno. Las cuas quemadas de 15 a 25 cm de ancho son, por
lo general, las usadas en rocas sanas y rgidas y las de 25 a 35 cm en ro-

cas blandas y laminadas.
"

A fi~ de reducir la densidad de explosivos en la zona de la cua es frecuen


te emplear espaciadores de madera de 20 cm de longitud. Es tambin conve-
niente utilizar un explosivo de densidad baja y un sistema de retardos.

. Para establecer cual es el mejor tipo de cua quemada para las condiciones
de un sitio particular deben probarse varias de las distribuciones usuales.
;..
r'
~ En la fig 1.29 se muestran algunos de los tipos de cuas usadas actualmente
en minas. subterrneas. Cuando estos tipos de c~as quemadas se acompaan
con barrenos de alivio (que son los que disparan inmediatamente 0espus de la
cua) emplazados en sitios apropiados, actan eficientemente en cualquier


tipo de roca. Si alguno de estos arreglos no expulsara convenientemente la
cua son recomendables los barrenos de alivio inclinados o barrenos diagon~

les (fig 1.30). Los barrenos diagonales se perforan con un cierto ngulo y
con una ubicacin tal que el extremo interior quede de 20 a 30 cm de distan
cia de los barrenos de la cua.

La perforacin de uno o ms barrenos vacos de mayor dimetro (fig 1.31) es


cada vez ms frecuente. Este procedimiento permite tramos de avance ms lar
gos y menor riesgo de expulsin deficiente de la cua.

En el mtodo de la cua _quemad~ se incluye la iniciacin con periodos de re


tardo. Los primeros periodos corresponden a los barrenos de la cua. Es
importante dejar el tiempo suficiente entre el disparo de los barrenos de
la cua y los barrenos de alivio. En la fig 1.32 se muestra un arreglo t
pico para un tnel de 3 por 3 m, utilizando la serie de retardos den~minada
"Acudet". Cada distribucin de barrenos para una voladura debe disearse
de manera que cada secuencia de barrenos dispare hacia el espaciopreviame~

te vaciado en las secuehcias anteriores.

- 3.7.60
..______
...---"---------------------=........,~-===""",._
--- ...--- ---------
___________ ,_~ .
B.I

)
1
o 1
o

: ;ro
w 20 o 30
o
fJol

1
o
o o :roo
3 .30


2
o o
20

Barreno cargada Acotaciones, en cm


o Barrena vaca 1,2,3 Secuencia de dispara

FIG 1.29 Algunos diagramas tpicos de cuas quemadas


}

2
20o30cm
-=====.J
.N .o
o
e===~
o
1,2 Secuencia de disparo
2 e . Barreno coroado
O Barreno vaco

FIG !.30 Barrenos de alivio inclinados o diagonales

Los barrenos de la cua y los de alivio se cargan dejando, en general, 30 cm


para el retacado. Los barrenos restantes se retacan en un tramo de longi-
tud igual al espaciamiento entre los mismos.

)
.
3.7.61
. --- -~~-- .. ~.... ... ~-- ' ....
'' . ' '-: .....
.. .....
~

B.I

~
'
3.Bcm.p

10o13cm.p
o
o
e3.Bcm<j>

o7.5 cm.p
7.5 cm.p
o


o '
u
' 3.8 cm 4>

O 7.5 cm.p

e Barreno corQodo
O Barreno voc ..o

FIG 1.31 Cuas quemadas con barrenos vacos de mayor dimetro

.;~
o o ~'.
t 1
-:-:
-=-
1 o

7o

r
1
06

o

o

o 03

1
o
o
o ..:::.o o O
3 z o o o
o
t:D
z 3
o

o-: o

60

o


1

o o o o o
6

oa 07 06 o 06 07 80

FIG I 32 Distribucin tpica de retardos en un frente de 3 por 3 m

b) Cua en V

Este tipo de cua es el mas utilizado en tneles mayores de 20 m2 , aunque re


cientemente ha podido notarse una tendencia hacia la cua paralela.

La cuna en V es simtrica. Esto permite una mejor organizacin del trabajo


en el frente respecto a los tipos de cuas no simtricas.

3.7.62
La cua en V,


- ..-.----------.----=.,-- -- e .:.:.._.

B.I 1

)
por otra parte, no exige una barrenacin tan perfecta como la cua paralela
para lograr un avance razonable. El ngulo mnimo recomendable para la cua
es de 60". Este requisito limita el avance por tronada a la mitad del ancho
del tnel (fig 1.33).

-----i
1
1
1

-.

)
FIG 1.33 Barrenos inclinados de la cua en V

La cua puede estar formada por uno o ms pares de barrenos en V perforados


en planos paralelo-s. El nmero de estos pares .de barrenos depende de la e~
tructura o estratificacin de la roca. Cuando el avance por tronada es muy
grande o en roca muy re~istente cada V de barrenos se integra con uno o dos
pares de barrenos de menor longitud.

Todos los barrenos de la cua en V deben dispararse simultneamente para ob


tener mejores resultados, particularmente en roca muy resistente.

E~ frentes muy grandes deben emplearse retardos mayores para lograr el des-
plazamiento y la fragmentacin adecuados.

7.2.1.4 Calculo de la carga


) El calculo de cargas en tneles es menos sistemtico que el de las voladuras
de bancos a cielo abierto. Se emplea la informacin terica y experimental

3.7.63
-~~-- -- .. - ---
a.; : -- .. . , ......
j

B.I

de las voladuras de banco a cielo abierto, aplicando factores de aumento de


carga para ajustarla a la voladura en tneles. Este aumento se debe al ma-
yor confinamiento de las voladuras en tneles, de tal manera que, a medida
'
que el frente de ataque es menor, mayor es el confinamiento. Por tanto, a
menores dimensiones del tnel corresponde una mayor carga especfica.

A continuacin se darn reglas para la estimacin de los espaciamientos y de


las cargas en las cuas de barrenos paralelos, en las cuas en V y en los ba
rrenos que no pertenecen a la cua.

a) Barrenos que no pertenecen a la cua


;
En esta seccin se supone que ya est abierta y expulsada la zona de la cua

1 y se tiene una cavidad de l. 40 por 1.40 m. Este es el espacio generalmente r-ii


querido en barrenos para el fractu~amiento y expulsin de la roca hacia esa
abertura. Si los barrenos son de dimetro mayor de 3 cm puede ser necesario


aumentar las dimensiones de la cavidad a 2 por 2 m.

t
' En la fig 1.34 se presentan grficas que permiten calcular la distancia mxi
ma que debe fijarse entre la cavidad y los barrenos segn su dimetro.

Todos los barrenos de la periferia, ya sean del piso, del techo y de los has
tiales, deben orientarse de manera que lleguen ms all del contorno (fig 1.35)
y proporcionen espacio para la perforacin de la voladura siguiente.

Los principios de clculo descritos en esta seccin estn basados en expe-


riencia obtenida de casos particulares.

La fig 1.36 muestra el valor de las cargas especficas que se utilizan nor-
malmente en tneles en funci6n del rea de la seccin trasversal de los mis
mos. Los valores indicados en las figs l. 36 y l. 37 son valores promedio;
existen ejemplos de valores que se desvan debido a la forma del tnel, con
- diciones de la roca, etc.

A continuacin se dan recomendaciones para el diseo de las cargas y espa-

3.7.64

- - - - - - ____ ..
--------- -- - _____ .. --~-------- ---------
~--=""~-

----------

B.I

- ----~~--,.-----~,----.
2.0 . - - . - - - . - - , . - - . , . . . . ,_
4> 48 mm, Gelatina extra 40/01 2.0 k;/m

>
E

v-
1. 5 ~---+-----r-~~~~~~--,~~4-S_m_m_,~G~e~la~t-in_a~e~x~tr~a-4~0~~~0~,1~.6~k~9~/m~~

J --- -----:7--;: ~ 5
-;:;o-::-::-,-:G :-:7
1
:~a:-:::-~:-a~~;-:~:~~a-:~o=":; ~ ~::-: :=-:.B-:-k: -:;~; .m-l
00

11.
.
o l---+:~4:__t,::---,..:::.::;_,.......-=q====:::::r=::::=::~==r==::J

o
ro O. 5

t--y~~~---__,--+--+---+---+---+----1

0~--~~--~--~--~----~--~----i____ J
) o 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Abertura B, m

FIG 1.34 Relaci6n entre abertura, B, concentraci6n de carga y bordo mxi


mo, V

ciamientos de los barrenos de cada una de las zonas del tnel que se sea-
lan en la fig !.38.

-Barrenos ayudantes con proyeccin horizontal o hacia arriba

'~- El bordo o distancia entre los barrenos y la ~avidad central no debe ser ma
yor que la mitad de la profundidad del barreno menos veinte centmetros. No
deber tomarse esta condicin como base para el clculo.

El espaciamiento de los barrenos debe ser igual a l.l veces el bordo.


)

3.7.65
"-"-- ,a,

.,_...; ..

B.I

r
i
0:
o
u
e
..
u

' 0:
f
~
0:
e
~
ID
Frente
terico

t
(
FIG 1.35 Distribucin en planta de los .barrenos de la cufia y los de
fuera de 1a cufia
"'E
...... 4.0
..."'
.
<::

-.
3.0

u
c.
= z.o
e
"'e
~

u 1.0

Are o . en m 2
FIG 1.36 Cargas especficas utilizadas normalmente en tneles

3.7.66

11

B.I

No ineluye barrenos de perfilomiento

120

.. 100
4> 40mm

.......
oe
80
4> 50 mm

,.
.8

....o
E 40
::1
60

z
20
t

Areo,en m

FIG 1.37 Nmero'de barrenos en funcin del rea del frente

Altura de
lo bvedo
Barrenos de la bveda

-+-f- Barrenos 'ayudontn


Barrenos de loa hastiales
Altura del
hootial
l~r-t-----+--t-Cufto

L___jL_.::::.:==:t-1-Contracufto - 6; 1-""
..l.__ L.;______________--'::=;;1- Barrenos del piso

FIG 1.38 Zonas de di stribuc16n de .1 os barrenos


1
. : ~;-..- La carga de fondo ocupa el tercio inferior del barreno con la carga espec
' fica de la tabla 1.12.

( La concentracin de la carga de columna en kg/m puede tomarse igual a la mi


1

1
3.7.67

L_
- -
..... __
_ ~ ...... - ..... -----. __
._ .-.
ce "*'--
r
- .e._ .. ....__,....,
.~
- .. ' ' ... ___ ....,... ............ ,. ,... __ _
__ ___..;_ r so -iaao

B.l

tad de la concentracin de la carga de fondo. La zona de retaque debe ser


igual a la mitad del bordo.

TABLA I.12 Carga e~pec_,f1ca d_E! f.?~~-~.

Dimetro de los barrenos, Carga especfica,


en ITI11 en kg/m 3
30 1.1
40 1.3
50 1.5

.,
)'

En la tabla 1.13 se muestran los espaciamientos calculados de acuerdo con


las cargas especficas de fondo necesarias, considerando explosivos de p~so
::

volumtrico de 1.3 g/cm 3 y el dimetro de barrenos de la tabla 1.12.


~--

TABLA 1.1~ _Espaciamientos y bordos en funcin de los ~jmetrQ~ de los barr


nos

Dimetro de barreno,
en mm
Are a por barre no,
en m2
Bordo,
en m
Espaciamiento,
en m

32 / :.',. 0.91 0.90 1.00
35 .. 1.00 0.95 1.05
38 1.15 1.00 1.15
45 ...
/
1 "1;:
1.44 1.15 1.25
48 '" 1.57 1.20 1.30*
51 ., ,. 1.71 1.25 1.35*
* Estos espaciam1entos son s6lo para tOneles de gran dimetro; en el caso de
reas menores su magnitud es menor como se muestra en lasgrficas de la
fig 1.34.

Las concentraciones y cargas de fondo y de columna de la tabla 1.14 han sido


calculadas a partir de las recomendaciones-anteriores, en funcin del dime
tro de los barrenos. Estos datos han sido obtenidos de la prctica e inclu
yen los errores normales de perforacin.

3.7.68
'
------ l

B.I
or ~ /

. /l~
l TABLA 1.14 Cargas, es paci ami en tos y bordos en barre_!l()S_?yudantes_ con pro-
yeccin horizontal- o hacia arriba
- --
Espacia Carga de fondo Carga de columna
Dimetro Profund i Bordo Zona de
barreno. dad ba.:- miento- reta que
rreno, m m m kg kg
llVl1 kg/m kg/m m

33 1.6 0.60 0.70 0.60 .1.10 0.30 0.40 0.30


32 2 .. 4 0.90 1.00 0.80 1.00 0.55 0.50 0.45
31 3.2 0.90 0.95 1.00 0.95 0.85 0.50 0.45
--~

38 2.4 1.00 1.10- 1.15 1.44 0.80 0.70 0.50-"

37 3.2 1.00 1.10 1.50 1.36 1.15 0.70 0.50


45 3.2 1.15 1.25 2.25 2.03 1.50 1.00 0.55
48 3.2 1.20 1.30 2.50 2.30 l. 70 1.15 0.60
---
' 48 4.0 1.20
----
-~-
1.30
----- \iQO) 2.30 ~5) 1.15 . 0.60. ' -
~
51 3.2 1.25 1.35 2.50 2.60 1.95 1.30 0.60
-
51 4.0 1.25 1.35 3.40 2.60 2.70 1.30 0.60 -

-Barrenos de piso .
_/ El bordo y el espaciamiento de estos barrenos debe calcularse del mismo modo
que los barrenos ayudantes. Sin embargo, debe considerarse en el bordo una
correccin debido al emboquille de preparacin para. la voladura siguiente.
Por ejemplo, con un bordo de 1.00 m y un margen para emboquille de 0.20 m,
la segunda fila de barrenos del piso debe estar 0.80 m arriba de la entrada
de los barrenos de. la primer a fila. La zona de re taque debe ser de O. 20 ve
ces el bordo, es decir, mucho menor que en los barrenos ayudantes y la con-
centracin de la carga de columna se fija hasta de un 70 por ciento de la
concentracin de la carga de fondo.

En la tabla I.lS se presentan las concentraciones-de carga de fondo y de e~


. "-..__ .
lumna, el espaciamiento, el.bordo y la zona de retaque para distintos dime
tras de_barrenos.

-Barrenos ayudantes con proyeccin hacia abajo

Debido a la ayuda de la gravedad, estos barrenos requierenuna menor carga


!spec!fica que los anteriores. La carga especfica de fondo puede ser la
" de la tabla 1.16.

3.7.69
-...:...--~-- .......:.,.-.~--- ...
. .
....... , ...
...
,..~.t.
-~ . . .. ' ..:1
............ ....... __ ....

B.l

TABLA 1.15 Cargas, espaciamientos y bordos en___Qarrenos de P.i so.

Dimetro Profundi. Bordo Espacia Carga de fondo Carga de co 1umna Zona de


barreno dad barre miento- reta que
mm no, m m m kg kg/m kg kg/m m
33 1.6 D.60 0.70 0.60 1.10 o. 70 0.75 0.10
32 2.4 0.90 1.00 0.80 1.00 1.00 0.70 0.20
31 3.2 0.90 0.95 1.00 0.95 1.30 0.65 0.20
38 2.4 1.00 1.10 1.15 1.44 1.40 1.00 ~
37 3.2 1.00 1.10 l. 50 1.36 1.80 0.95 0.20
45 3.2 1.15 1.25 2.25 2.03 2.60 1.40 0.25
48 3.2 l. 20 1.30 2.50 2.30 3.00 1.60 0.25
. 48
51
4.0
3.2
l. 20
~

1.25
1.30
l. 35
3.00
2.70
- 2.30
2.60
4.25
3.20
--
1.60
1.80
O.C-5'
o.zp
~

51 4.0 l. 25 1.35 3.40 2.60 4. 75 1.80 0.25

TABLA I.l6 Carga especfica de fondo

'
'
Dimetro de los barrenos,
en mm

30
40
Carga especfica,
en kg/m 3

1.0
1.2
' 50 1.4

El espaciamiento de estos barrenos puede ser de 1.2 veces el bordo. Las de


m~s caractersticas son las sealadas para los otros barrenos ayudantes.

En tneles de seccin trasversal pequea las cargas debern aumentarse y el


bordo y el espaciamiento disminuirse de acuerdo con las funciones de las gr~
ficas que se presentan en las figs I. 34, l:. 36 y I. 37.

En .la tabla !.17 se presentan las cargas, bordos y espaciamientos de estos


barrenos. Los espaciamientos indicados son aplicables siempre que la con- f.

3.7.70
---- - - -----.:-;--- -------------- - ------;

B.l

centracin de carga en el fondo alcance, asimismo, el valor sealado, Si


la concentracin de carga resulta menor, el espaciamiento deber reducirse
para obtener.la carga especfica requerida.

Los valores de espaciamientos-y bordos indicados en la tabla 1.17 pueden a.!:!.


mentar se, particularmente cuando la roca es fcil de excavar y cuando los
tneles tienen un rea de ms de 70m 2 Tambin es frecuente en estos casos
utilizar los espaciamientos sealados pero con menores concentraciones de
carga.

TABLA 1.17 Cargas, espaciamientos y bordos en barrenos ayuda~t~~con proye~


ci6n hacia abajo.
---~.---.- _,

Dic!metro Profundi Bordo, Espaci2_ Carga de fondo Carga de columna Zona de


barreno;. dad barre miento, retaque,
mm no, m - m m kg kg/m kg kg/m m

) 33 1.6 0.60 o. 70 0.60 1.10 0.30 0.40 0.30


32 2.4 0.90 1.10 O.BO 1.00 0.55 o. 50 0.45
31 3.2 0.85 1.10 1.00 0.95 0.85 0.50 0.45
38 2.4 1.00 1.20 1.15 1.44 0.80 o. 70 ~@
37 3.2 1.00 1.20 1.50 1.36 1.15 0.70 0.50
45 3.2 1.15 1.40 2.25 2.03 1.50 1.25 0.55
48 3.2 1.20 1.45 2.50 2.30 1.70 1.15 0.60
/j~
48 4.0 1.20
- 1.45
-- 2 ..30 ~ 1.15
- 0.60
51 3.2 1.25 1.50 uo ~

2.60 1.95 1.30 0.60


51 4.0 1.25 1.50 3.40 2.60 2.70 1.30 0.60

-Barrenos de los hastiales

.4Las voladuras de los hastiales y de la bveda corresponden por.lo comn al


"'".-:.

tipo de voladuras denominado recorte o poseerte perimetral (inciso 7.2.1.5~


En esta seccin se tratan los casos que no son voladuras de recorte.

1 bordo, considerando el emboquille de preparacin para la voladura siguie~


.1
te, se toma igual a 0.90 veces el bordo de los barrenos yudantes.

3.7.71
~ .....,..,... ~....__- . - ' . -- .. ~ .... ".- .-....,..,,,_, ..
~---~ .; ... _,.;..., ....

B.1

El espaciamiento que mejores resultados ha aportado en la prctica es 1.2


veces el bordo; la longitud de la carga de fondo un sexto de la profundidad
del barreno; la zona de retaque la mitad del bordo; y la concentracin de
la carga de columna de 0.40 veces la carga de fondo. La tabla 1.18 esta
elaborada con las especificaciones anteriores.

e-,~
TABLA I.18 Cargas, ~~pc_iamientos y bordos en barrenos de los hastiales
----
Dimetro Pro fu nd i Espacia Caroa de fondo Ca rqa de e o1umna Zona de
Bordo miento-
barreno dad barre re taque
mm no, m m m kg kg/m kg kg/m m.

33 1.6 0.55 0.65 0.30 1.10 0.45 0.45 0.30 ~-


32 2.4 0.80 0.95 0.40 1.00 0.65 0.40 0.40 ~~
31 3.2 0.80 0.95 0.50 0.95 0.90 0.40 0.40
38 2.4 0.90 1.10 0.60 1.44 0.85 0.60 0.45
37 3.2 0.90 1.10 0.75 l. 36 l. 20 0.55 0.45
45 3.2 l. 00 l. 20 1.10 2.03 1.80 0.80 0.50
48 3.2 1.10 1.30 1.20 2.30 2.00 0.90 0.55
48 4.0 ~
1.10 1.30 1.50 2.30 2.50 0.90 0.55
51 3.2 1.15 1.40 1.40 2.60 2.10 1.00 0.60
51 4.0 1.15 1.40 l. 70 2.60 2.70 1.00 0.60

-Barrenos de la bveda (tabla 1.19)

En estos barrenos la carga de columna se reduce a 0.30 veces la concentra-


cin de la carga de fondo. Las dems caracter1sticas son iguales a las de
los barrenos de los hastiales.

b) Resumen de las caractersticas de los barrenos que no pertenecen a la


cua

Nomenclatura:
V bordo o separacin de la cavidad previamente abierta, en m
bordo prctico, en m

3.7.72
B.I

H profundidad del barreno, en m


q carga especfic~ en kg/m 3
d dimetro del barreno, en mm
Qbk concentracin de la carga de fondo, en kg/m
Qpk concentracin de la carga de columna, en kg/m
~ altura de la carga de fondo, en m
h longitud del retaque, en m
o
.E Distancia entre barrenos, en m

TABLA 1.19 Cargas, espaciamientos y bordos en barrenos de la bveda

Di~metro Profundi Espacia Carqa de fondo Carga de eo1umna Zona de


Bordo miento-
barreno dad barr~ m reta que
mm no, m m kg kg/m kg kg/m m

33 1.6 0.55 0.65 0.30 1.10 0.35 0.35 0.30 -


32 2.4 0.80 0.95 0.40 1.00 0.50 0.30 0.40
.
31 3.2 0.80 0.95 0.50 0.95 0.70 0.30 0.40
38 2.4 0.90 1.10 0.60 1.44 0.70 0.45 0.45
)
37 3.2 0.90 1.10 o. 75 1.36 0.90 0.40 0.45
45 3.2 1.00 1.20 1.10 2.03 1.30 0.60 0.50
48 3.2 1.10 1.30 1.20 2.30 L45 0.80 0.55
. 48 4.0 1.10
--~
1.30 l. 50 2.30 1.95 0.90 0.55
51 3.2 1.15 1.40 1.40 2.60 1.70 0.80 0.60
51 4.0 1.15 1.40 l. 70 2.60 2.25 0.80 0.60

-Barrenos ayudantes con proyeccin horizontal o hacia arriba

d(mm) q(kg/m 3 )

30 1.1
40 1.3
so 1.5
H/3

H- 0.40m (;sta es una condicin y no es una base (l. 4)


V 1<- 2
de clculo)

3.7.73
,_., "' .. ' . .- ., .-. . '-'"'
-~
.-~':'~-
,(.
.
-- ..

B.l

E 1.1V (l. 5)

Qpk 0.50 Qbk (l. 6) '

h 0.5 V (l. 7)
o

! -Barrenos de piso

Las mismas caractersticas de los anteriores, ~xcepto

1
~
h
o
O. 2 V (l. 8)

(l. 9)

-Barrenos ayudantes con proyeccin ha'cia abajo

Las mismas caractersticas de los ayudantes con proyeccin horizontal o hacia


arriba, excepto

E~ 1.2 V (!. 10)

-Barrenos de los hastiales

Las mismas caractersticas de los anteriores, excepto

V a 0.90 x (bordo de los barrenos anteriores) (I.ll)



Qpk - 0.40 Qbk (1.12)

hb H/6 (l. 13)

-Barrenos de 1~ bveda

Las mismas car~cter!sticas de los anteriores, excepto


i

(!.14)

(;

3.7.74
___ - - - - - - - - - -

B.l

)
e) Cuas de barrenos paralelos

Debe calcularse la __~_ep_aracin. entre el barreno _..,a_c!_o central_y__ los. barrenos


cargados de la _C.Il_?.!l_.d.e manera que el area del barreno vacl..o sea de cuando
menos un 15 por ciento del i.rea de influencia de los barrenos de la cua
--=------ --- ... . --- -- .- ----
~ --- --- ---
_s~d_!:~para.Il_~--~rimeE__!;~m~n~ (inciso 7.2.1.3a,- fig 1.31). La separacin
as. calculada no debe rebasar la que se muestra en la tabla 1.20.

TABLA 1.20 Separacin entre los bar:_~eno_s_vados y_ cargados de la cua de ba


-- ----- rrenos paralelos

Oimetro de 1 ba Di~metro de los Bordo o separacin Distancia entre


rreno central-;"" barrenos cargados, entre barrenos, centros,
rrm nrn nrn nm

57. 32 '40 85
76 32 53 107
76 45 53 113
2 X 57* 32 80 125
2 X 57* 45 80 131
2 X 76* 32 106 160
2 X 76* 45 .. 106 167
100 45 70 143
51 70 146
~ 51 88 176
* Dos barrenos centrales.

Las cargas que se presentan en la tabla ;21 son, en general, adecuadas para
los barrenos mis prximos al barreno central.

-Los barrenos denominados de contra~~ situados fuera de sta, son adapta


dos al irea de la seccin trasversal del tnel.

La cargade los barrenos de la contracua es muy_ elevada debido a sugran


--- -- - - . --
confinamiento. La fig !.39 muestra la disposicin de la contracua para
--- ...
una cua de dos barrenos centrales.

3.7.75
-~---- ....... ...,

~
>

...,:... . .
--- ...........,--.- --... .a. ....... -- ..... ----~.
..........-..~ .. ~- -..:.- -~M L ~ _ ~
- .-....... ~

---.k. '~a,r .
...
~
kir.'; ~
(
1 B.I
'

(
TABLA 1.21 Cargas asignadas a los barrenos m~!~ximo~ al central

Dimetro de los barrenos Carga asignada Dimetro del barreno


cargados, mm (kg/m) centra 1 , mm -

32 0.25 de 57 a 2 X 76
35 0.3D de 76 a 2 X 76
38 D.36 de 76 a 2 X 76
45 D.45 de 2 X 76 a 125
48 D.55 de 2 X 76 a 125
51 0.55 de 2 x 76 a 125

i
En la tabla !.22 se presentan valores de cargas que han dado buenos resulta
:.r
dos en barrenos de contracua.

TABLA l. 22 Va 1ores empri ces de carga en barrenos de contr?.ctJ_a_. (A ~uda: '!.)


Bordo o separacin Carga de Carga de columna en kg/m para dimetros de {
entre barrenos fondo los barrenos caroados de:
m kg 32 mm 38 mm <+S mm 48 mm

D.2D D.25 D.30 0.45 0.60 0.75


0.30 -
- -
0.40 0.30 0.45 0.60 .o.
- . .- ..
75
0.40 0.50 0.35 0.50 0.70 0.80
0.50 0.65 0.50 o. 70 1.00 1.15 .-
--=-----:::-

0.60 0.80 0.50 o. 70 1.00. --~


1.15
0.70 0.90 0.50 0.70 1.00 1.15
'* loV\~\\-L)c\ ~~"1 c..:>.r~OI ( t.:>.c.o)-:: o, S Y.
;
'1 d) Cua en V
'1 En esta seccin se proporcionan reglas generales para el clculo de cargas
.,i
'

:1 ce asiderando una cua de vrtice interior de 60. Si este ngulo es menor


1~ carga debe incrementarse.
.,1
l La dimensin V de la cua (fig 1.40) es funcin de la cantdad de explosi-
i
vos que pueden cargarse en los barrenos con arreglo a su dimetro. En la
1

' '1 3.7.76


r1
1
B.l

Acotaciones 1 en mm
O Barreno voc o
e Barreno coroodo

FIG !.39 Cua de dos barrenos centrales y contracua

-----j .
1
1
1
1

,.

FIG 1.40 Cua en V

tabla I. 23 se proporcionan valores que pueden servir, de orientacin en la


determinacin de la dimensin y carga de la cua en V.

En cuas en. V .la longitud de la carga de fondo debe ser de cuando menos un
tercio de la profundidad del barreno. La carga de columna debe. ser igual
a la mitad de la carga de fondo. La zona de retaque debe ser un tercio de
la dimensin V de la cua, pero debe ser adaptada al espaciamiento. de los
barrenos de manera que no haya exceso de carga en la parte de la columna .

. 3.7.77
----~
... ___..,.,_.' ' ..... -- ...__
. - ...
- : .. . -~- : .O. .... 'la,ot,J~ -~ _ .....

(
'
B. I

TABLA 1.23 Dimensiones y cargas de la cua en V

Di metro de 1os Altura de Bordo V Concentrac 16n de Nmero de filas

' barrenos
mm
30
38
1a cuRa
m
1.5
1.6
(f1gl.34)
m
l. O
1.2
la carga de fondo
kg/m
0.9
1.4
horizontales

3
3
45 1.8 1.5 ..
2.0 3
"
51 2.8 2.0 2.6 3

La concentracin de la carga de columna es igual al 40% de la concentracin


de la carga de fondo.

El bordo o separacin de barrenos no debe ser superior a (Prof. barreno-0.40m)j2,


lo que implica que en voladuras de poca profundidad la separacin de barrenos
es menor.

Los barrenos de la contracua se perforan inclinados (fig 1.35) para facili-


(
tar la remocin total hasta la profundidad de barrenacin.

Los barrenos de la cua y de la contracua deben iniciarse con estopines de


milisegundos a fin de mejorar la -interaccin entre los barrenos.

7.2.1.5 Poseerte perimetral

El poseerte perimetral tambin llamado recorte convencional tiene por ob-


jeto proteger la superficie de roca alrededor de la voladura.
::
.1 Es~e mtodo consiste en la aplicacin de concentraciones de carga reducidas
y \lna mayor densidad de perforacin para producir un agrietamiento menor en
1 superficie perime~ral del tnel. Al disparar instantneamente o con un
retardo mnimo entre barrenos se obtiene una accin cortante perimetral que
desprende el. bordo final con un dao reducido de las paredes (fig 1.41).

Estos barrenos se disparan despus de los barrenos de .piso para asegurar

3,7,78

B . I

7,"
/
-- e
.....
'eJ
1
1
'\
'1
12 1 3 2
1
1
1 \
L 12 3.3 m
12
4 O 0 O 4
1
2 3
e e
6

7 7
9 9

11 10 10 10 10 11
ii.-
3m

FIG 1.41 Distribucin tipica de retardos en un tOnel ~

que la roca fragmentada ya ha sido desplazada, ofrecindoles un espacio de


alivio suficiente. Este alivio permite una voladura del bordo final con un
sacudimiento m~nimo.

En la tabla 1.24 se proporcionan valores prcticos recomendados de


- espaci~
.
mientos, bordos y concentraciones de carga promedio para dos dimetros de
barreno, utilizando explosivos de 1.2 a 1.3 g/cm 3 de peso volumtrico.

TABLA 1.24 Poseerte perimetral


-
Dimetro barreno Espaciamiento Bordo Concentracin tota 1
lliD m- m de carga en el barreno
. ko/m
38 - 45 0.60 0.90 0.18 - 0.38
51 o. 75 . 1.05 0.18 - 0.38

~-:

3.7.79
'
B.I

Los cartuchos largos de dimetro pequeo de explosivos de baja densidad,


permiten una distribucin adecuada de la carg!l a lo largo del barreno . Los
J cartuchos de 20 cm de longitud se. han emplP.ado con xito en voladuras de
poseerte perimetral utilizando espaciadores entre cartuchos para .reducir
la carga total en kg/m; sin embargo, este procedimiento da como resultado
concentraciones de carga relativamente altas en distintos puntos.
1
'
,,''
"n
4
7.2.1.6 Precorte
'!
~ En el precorte los barrenos de contorno se disparan antes de efectuar la
voladura propiamente dicha. El precorte produce una grieta entre los ba-
1 rrenos de contorno. Esta grieta evita que las ondas de choque de la vola
.... dura principal se trasmitan en toda su intensidad hacia la pared terminada B
1 y minimiza la profundidad de la fragme'ntacion en la roca. Como los barre ~ .

,
,.j
q
':
nos estn muy prximos entre s, las grietas se forman siguie~do

neas de barrenos, y los mismos barrenos constituyen el inicio del


miento.
~
las l-

Esto significa que la inclusin de barrenos vacos entre los car


agriet~

{
f" gados, puede mejorar los resultados.

,.

En la tabla 1.25 se indican algunas cargas y espaciamientos en funcin del


dimetro de los barrenos.

Si no existen limitaciones en las vibraciones del terreno se utiliza el


encendido instantneo; por lo contrario, si es necesario limitar la magni
tud de las vibraciones del terreno se utilizan microretardos. La form~

cien de grietas resulta menos eficiente que con la iniciacin instantnea,


a menos que se reduzca el espacio entre barrenos. Si el tiempo de retardo
'es muy grande no se logra el precorte.
1

TABLA 1.25 Precorte


1J1ametro del barreno t:.spac1am1ento Concentraci on de carga
!'
mm m kq/m
;
1; 25 - 32 0.20 - 0.30 0.08
25 - 32 0.35 - 0.60 0.18
40 - 0.35 - 0.50 0.18
51 0.40 - 0.50 0.36
64 0.60 - 0.80 0.38

3.7.80
F A C U L T A D DE I N G E N I E A I A U_N_A_M_
DIVISiC>N D E E D U C A C I O N C O . N T I N U A

CURSOS ABIERTOS

IV_ CURSO 1/NTER/!MCIO/NAL DE 1/NGE/NIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERR/1./NEAS
CUARTO MODULO:
TECINOLOGIA SOBRE EL. USO DE EXPLOSIVOS
Del 22 al 26 de iunio de 1992

,-

'

ANEXO 2

.'

JUNIO - 7992
LEA/J WIRES-_~ , ;-ROCK SUR~ACE ' ' ' 1 1 !
...... W//1\\ 700 - ----~---
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1
PLASTER OF PAR/S
o
CHARGE
DCPTH NO. 6 CL'ECTRIC ,
w 400
1 \

BLASTINC CAP
o
o"
.J JI\ 1\.
l
>
30 o
V
1/ 1\ \
w
1-{l--- PRIMACORD
z
~ 20 o
o
n-#---/J LB. PRIMER >

10 o
1 \ 1\\
~
0-ANFO p=-0.6
1
6-5E~IGELATI N DYNAITE p= I.Z
o 1 1\1
o 2 .. 6 8 10 12 14 15
d CENTER OF CRAVITY CHARGE OEPTH, FT

FIG. l. Typical Dow volume crater cbarge showing positin FIG. 2. Crarer depth relationships for semi-gelatin dynamite
of explosives charge, detonators and stemming. are compared with those for ANFO charges.

Simplified
.
Explanation
.
of Crater Method
. .

CHARLES H. GRANT proper testing methods will repla~e production _blast~g as


a. proving ground for new explos1ves and blastmg agents.
Editor's Note: Widespread interest in the "explosives alge- For many years "Curly" Livingstons methods for deter-
bra" article published in EAMJ, August 1964, prompted miniog explosives performance in rock _were simply _branded
us to ask Mr. Grant for a more complete explanation of as "theories" and not given the practJcal apphcatJon they
the eratering methods elnployed in introducing Dow's new deserved. It took much patient work before he established
metalliz.ed blasting agents. Mr. Grant prepared this anicle their validity and gained justly deserved recognition. Be-
to a!sist readers in understanding the crater method. fore stating the Livingston formula lefs simply say that
it measures hoW far down in a blast hole you can detonate
AT THE RlSK OP R.IDICULE from sorne of my fellow engi- a given weight of explosive and still pull rock at the top of
neers, 1 am going to try to reduce the principies and prac- the hole. The depth at which the explosive no longer breaks
tices of rock cratering with explosives to the simplest pos- rock is called tbe critica( depth. Its algebraic symbol is N.
sible terms for two reasons: The trick is to take this critica! depth, N, and find sorne
1) Because, too often, era ter methods are ignored or mis- reproducible relationsh~p betweeo it and the .e~plosive being
understood at field leve! which is where they should be 1 uscd, and the size of the era ter formed. Ltvmgston deter-
best known; and, as a result, new explosives are usually mined theoretically and experimentally that there was a
tested in full-scale production blasting where poor per- constant factor Oetween critical depth and the cube root of
formance can result in heavy losses. the weight of the explosive. He expressed it this way:
21 Because only if !hose at field level have an understand
N= EW 111
ing of cratering, can we at Dow (or anyone else) bring out
the true cbaracterstics of any new bluting agent or ex- That E is called the strain energy factor. You couH also
plosive as proved in the only proper Iaboratory for a call it a weight crater constant. It is simply tber~. You
rock-breaking.material-that of rock itself. ha ve the critica( depth and the cube root of the we1ght of
Lefs start out by giving full credit to the untiring enthu- your explosive, and between them there is t~is _factor. You
can transpose the equation and solve for thts factor as
siasm of' consultant C. W. Livingston, whose efforts to put
bis original thtories into practica! applications were so follows: N
significant in gaining recognition for all crater methods. E = \V'ttJ

Credit must also be given to Messrs. Duvall, Rinehart, A practica! application of this inight work out this way.
Nichols and Atchison of the U.S. Bureau of Mines, M. A. Say you have an 8-lb charge of explo~i~e and in a seri~s
Cook of the University of Utah, Allen Bauer of C.LL, ot crater tests you establish that the cnttcal de~th for th_ts
K. Hino of Japan, and many others who have helped to explosive in this rock is 6 ft. You solve for the stram
increase this knowledge. energy factor (or weight crate~ co~stant) as follows.:
All of us who have gotten involved in cratering, how-
ever, have often forgotten that the work which seems so N 6 6
clase and clear to us is almost a foreign language to those
E = ww ... 8Jii' - 2 = 3
whose daily job is planning and executing the primary blast- . Now what do you have? Nothing yet, but since you
ing which our investigations ha ve endeavored to improve. have measured volumes of various craters you have blasted
So this is an effort at communication, in the hope that in searching for the critica! depth of the explosive, you
have found a certain depih at which the explosive pro-
Mr. Grant 11 lohna~tCr nf P.brluo:tlnl A: Dcwcloromcnl, lnclu~triill E11'lnsives
Sectioa, Tbe DoW Chemlc:al Co. duced the greatest volume of crater, and this gives you

86 E&MJ-Volume 155, No. 11


another relationship. The depth at which the explosive pro- charge s1ze m accordance with the density of each explo-
Juced the largest crater you can call the optmum depth, sive being tested. U we kept the boreholes at a uniform
and there is a ratio you can form between this depth aod diameter, this uniform y.reight changed the shape of each
the critica! depth. This can be stated as follows: explosive charge, and we found that this shape affected
our results. This got us into an intensive investigation of
Op_imum Depth Ratio = Optimum Depth ch~ge geometry. Results from underwater testing showed
Critica[ Depth
that with_ sorne explosive compositions there was a signifi-
Say you found that a given explosive in a certain rock cant variation in performance with changes in the length-
had a critica! depth of lO ft and an optimum depth of 5 to-diameter (L/D) ratio of the charge, up to an L/D
ft. Then you ha ve this equation: radio of 4.
O pttmum
. Dept.h R atto
. S ft
ft A series of cratering experiments comparing perform-
= 10
= .5 ance of charges al L/D ratios of 2 and 6 with both ANFO
and semi-gelatin dynamite", showed that a difference in
With this ratio, you can go to the practica! application
performance also manifested itself in rack. At an L/D
of the weight crater method which is expressed in this
formula: ratio of 2. more rack was broken per unit of explosive.
W _ ( Distance )' At an L/D ratio of 6, the depth at which any explosive
Optimum Depth Ratio x E would afiect the surface of the rack (critica! depth) was
Here Distance equals the number of feet to the center greater. But of most significance for the purposes of the
of gravity of the explosive charge. Now you have some- study, data obtained at an L/D of 6 was more repro
thing you can take right into the pit to determine the ducible and acted more like the typical column charge
charge you want to put into a specific blast hale or series used in actual production blasting. Therefore, we deter
of blast boles. mined that this charge geometry was essential for valid
According to H. E. Farnam, manager of operations of testing, and an L/D ratio of 6 was selected for all com-
the lroo Ore Co. of Canada, "From this point on, bench parative work.
geometry becomes a problem of mathematically turn- But this was not the only reason we began comparing
ing the crank, substituting numbers for burdeos, spac- explosives and blasting agents on the basis of a constant
ing, and depth." In calculating bench geometry, a num- explosive volume and shape rather than a constant weight
ber of burden distances are arbitrarily chosen and sub- basis. Many other factors indicated that a volurne method
stituted for Distance in the above equation. Theo lron Ore would give us more meaningful companitive data on ex-
Co. engineers salve for the number of pounds of explo- plosive performance.
sive required for each chosen burden. With the burden Using a constant volume. we avoid the problem of lt.v-
and the explosive weight known, the depth of hale and ing to scale charges by weight and we can correlate lhe
the spacing are calculated, and thus they salve a number data with a single. function. More important, the use~ of
of bench configurations for a specific rack and a specific a constant volume of explosive means that each sample
e:xplosive. faces an .identical rack resistance, and this also helps "re-
Using a typical example, the above equation can be producibility.
easily applied. In an iron formation with a C. l. L. slurry, To ensure that all experiments would be conducted with
the strain energy factor has been determined as being a charge diameter grater thao critica! diameter for the
4.26 and the optimum depth ratio aS being .52. Substitut- least sensitive composition expected to be evaluated, a con-
ing an 18-ft burden for distance. we ha ve: stant diameter of 6 in. was selected.
These considerations committed us tu a charge geurn-
IV _ ( 18 )' erty for all experiments of 6x36 in.-a massive charge for
- .53x4.26 cratering bat posseSsing many advantages. The charge is of
(/~s)'
sufficient..__~ize so that the effect of the priming system does
or (8)' not distort our results. The effect of minar variations in
W = 512 lb of slurry per hale (when burden equals rack structure is overcome. And, from the point of view
depth of ('enter of Rravity of the char~e) of cost, having all hales of the same diameter simplifies
In practice, lron Ore Co. furnishes pit foremen with pre- our drilling problem. Fig. 1- shows a typical Dow volume-
calculated cards designating the type of materi3.I and ex- crater charge as loaded.
plosive a~d listing information on bench height, burden, In making a crater test with the volume method, the
hole spacing, depth of hole, weight of explosive per hole, weight of the explosive vares with its density, and this ,is
height of explosive column in the borehole, and the height recorded. The charge is primed with a Y.i-lb high density
from the top of the explosive column to the collar. With pentolite primer placed at the center of the 6x36 in. car-
the cars (Table 1) the foremen are able to lay out blast tridge. The primer is initiated with 100-grain detonating
pattems for any bench in any of Iron Ore Co.'s rack types [use. The fuse extends .only to the top of the charge where
for any of their available explosives. The cards allow a the electric blasting cap is attached. The charge is cemented
margin of safety in the burden _calculations to guard against into the borehole with plaster of paris to ensure good con-
underloading. .
According to Farnam, this system of calculating bench TABLE FOI: m FOI:EMEN
and blast configurations is the first" systematic method lron
Ore Co. has tried that has produced satisfactory results, MATUIAL-IAON FOR~ATION EX PLOSIVE- HYOR OME .1C
increasing broken rack yield 30% per foot of drilled bore- E= 4.26 !"J., =0 . .53
hole and reducing blasting cost 40% with numerous other
benefits.
"The system is not perfect, however, and considerable
BH
,.
21
3UlDEN
17

"
SPACING
24

"
DE"H

""
WEIGHT
506
OJ
COLUM""
10

""17
,.
COllAR
15

work must be done to perfect the theoretical aspects of


the procedure," Famam has reported.
This was the situation we at Dow faced when we first
26
"JI
JJ
19
20
21
22
2

"
29
JI
JO
32
35
37
710
825
958
1 102
19
22
,.
16
16

l
ti-ied to gain accurate measurements of the etfectiveness of J
39 ,." 32 o 1258 25
""
our line of metallized blasting agents. We found that the
e.1.isting crater methods which compared explosive using TABLP. I. This
" "
is the card
1A16

which the Jron Ore Co. o(


19

charges of constant weight maJe il necessary to vary the Canada gives to pit furemen to 'iiove blasting problems.

87
...
. . '
t.1ct bctween the explostve and the i'ocl(: The hole is In conventional weight crater cakulations. the delta sign
stemmeJ with finely crushed rock or tailings. After the represcnts optimum depth only. We at Dow, and a grow-
charge- has been shot, the cratcr, if onc is obtaincd, is ing numher of other crater tcsters. find there is a greater
carefully excavated and cleaned, and its volume is ca\. flexibility in our calculations when we use delta to eJt"press
culatcd from measurements takcn in a rneticulous scc- the ratio of d/N wherever the charge may be placed in
tivning procedure. thc hulc-at dcpths cithcr more or less than critica!. lf
As in the weight crater mcthod, the critica! depth is thc ccnter of gravity of the chargc depth is halfway to the
tletcrmincd as the charge depth whcre thc roe k just starts collar from critica! depth, we have a delta of .5. If it -is
lo fail at the s~rface by cracking or spalling. At all depths hclow critica! dcpth we ha ve a delta of ovcr i.
lcss lhan critica!, of course, craters will rcsult. Thus, it is convenicnt to call delta the reduced crater
With the volume crater method we use a somewhat dif- dcpth and think of it simply as the ratio of center of
ferent set of symbols than those in the weight crater meth- c;ravty charge depth, d, to the critica) depth, N. It rep-
od. The symbol N for critica! depth stays the same, but resents poin.3 of constant interrelationship of rock and ex-
instead of E ( the strain energy factor or weighr crater co- plosive, or points of equal relative confinement.
stant) we use the symbol 1 or sigma; to stand for the Another ratio which comes in handy in finer crater cal-
volume era ter constant. And instead of taking the cube root culations is the relationship of the actual crater volume, V,
of the weight of the explosive, we work in terms of the to the e u be of the critica! depth. We call this the K (),
cube root of the volume, for which we use the symbol v- and the formula for finding it is expressed as follows:
the explosives volume in cubic inches. Thus the Dow . V
era ter formula appears as follows: K (6)~ N'
N = l:vl/3 Being nothing but ratios, both 6 and K (6) are dimen-
or in solving foo X it can be witten sionless. K (6) has the same value for any explosive at
N points of equal relative c6nfinement and so--may be con-
X= ylll sidered a function of the reduced ch.irge depth, 6.
Since the volume of the explosive in cubic inches is ex- Our object in working out these ratios was to reduce
pressed as v, the volume of the crater in cubic feet is ex- the large number of experiments required to define a com-
pressed as V. This can be plotted against the cent of plete cratering curve.
gravity depth of the explosive charge, d, which is expressed In Fig. 2. you can see that the general shape of the two
in feet. This is shown in Fig. 2, which compares a semi- cratering curves is the same. You might say that only the
gelatin dynamite with ANFO. dimensions are different. Therefore, it is mathematically
Three features of the curves may be itoted: possible to drop the dimensions and keep only the relatlPn-
- 1) Crater values at relatively shailow depths are not ships. Since these relationships are constants, the. curves
meaningful, because of the lack of confinement in this can become the same. Fig. 3 shows what happens when-we
region. which is referred to as the airblast range. plot the .1 and K (.l) ratios of the tests in Fig. 2.
2). The 'peaks of the curves represent the optimum In Fig. J, within experimental error, a commor. curve is
depth. as described under the weight crater method but obtained over the major portian of the range. Values for
here determined volumetrically. ANFO drop off in the ra!lge of poor confinerneot, ap- ~
3) The point at which no crater is produced and t_he
parently beca use ANFO 'does not dt!tonate well in this
confinement of explosives energy is complete in the critica} range. Normally crater experiments are performed in the
depth and will ordinarily be ditferent for different ex- range between optimum and critical depth to avoid the
plosives. uncertainties of the airblast region.
All this. as you can see, is relatively clase to the weight The obj_ective of all this is to compare explosive per-
crater method, but at this point the symbols and reasoning formance by comparing the crater volumes produced at
of the volume mefhOd begin to differ somewhat from points oi"eqaal relative confinement. In Fig. 3, this condi-
conventional methods. tion is satisfied for crati!rs obtained at equal values of A
or, because of the de~ndency of K (6) on 6,.at equal
Ooe difference is in the use of the symbol . .i (delta) to
values of K (A). To compare two craters formed by equal
express the ratio of the center of gravity of the charge
depth to the critica! depth, or volumes of explosive 1 an~ explosive 2,
v~ v, V1 N"1 1
W =
p

1, (.1) 1 mtl~t equal K (.l)z O N!' or ~~ = N;T


" =
The ratio of the cubes of the critica} depths has the same
Tablell Symbol5 value as the ratio of crater volumes and is an equivalen!
measure of relative explosive performance.
d Center of gravity charge depth, ft Although in practice it is usually more coovenient to
determine the critica) depth and make the comparison on
Explosive volume, cu in. this basis, it is now theoreticall)r possible to shoot one
w Explosive weight, lb crater with a new explosive and from the values of crater ,
volume, V, and depth of charge,.d, to determine the critical
p Explosive density, lb per e u in.
depth, N, for the explosive. The data point must be moved
V Crater volume, cu ft by tria) and error on Fig. 3 until its Jocation on the reduced
N Critica! depth, ft (to center of gravity of charge)
crater curve gives a value of N that satisfies the values of
both A and K (a) al that. point..
E
l
Weight crater constant
Volume crater constant
For instance, if you hadan explosive (say ANFO) which
gave you a crater volume (V) of 200 cu ft al a depth (d)
of 9 ft, you could assume various critica! depths to find
"'
113
l Ep when W = pv
the one which would satisfy the values in Fig. 3. The only
11 Reduced charge depth = di N critica! depth which would do this would be 12 ft:
Reduced crater volume = V!N 3
K(L\)
" ~ ~ - ~~ .75
V K(/1) and
K(L\)' A var~ation o( K(!\) = V 200
dJ :\' K (.l) = W = 172R .lfJH

88 E&MJ-Volume /65, No. 11


- or with a scmi-gclatia you would find that only an
assumed critical depth of 15 ft, based on a charge depth of
0.2
i J!r-;-.:: 1
10 ft and a crater volume of 400 cu ft would give you a
correlation of 6. and K (6.) as follows:
" 11
1 " "~o
" ~
10
15 ~ .67 /" 1
1 \ o

K () -
400
3475
~ .108
1'- .,/ ? p " l'\.,
To avoid trial and error solutions, another parameter or ~ o

~""'
ratio, K (6.)', can be defined in terrns of the experimentally
determined crater volumes and charge depth o
K ( )' _ ~ ~ K ()
O 0.1 0.2 O.J o4 o.s o.6 o.1 o.e "
o.9 1.0 1.1
~"d/N
~ dJ _6.3
FIG. 3. Reduced crater curve. Data are plotted for both
K (6)' is a mathematical variation of K (.6.}; it has the ANFO and semi-gelatin dynamite.
advantage that it can be determined directly from tield data.
Fig. 4 is a plot of K (t.)' against K (t.) using data for
the calibrating explosives AN FO and semi-gelatin dyna-
mite. Having calculated K (6.)' from the experimental data
3 l\
for a single shot, a vah.ie of K (.6.} can be found that will
enable us to determine 6. from the reduced crater curve
( Fig. 3) hence the critica! depth.
Asan example, if a given explosive produces 1000 cu ft 2
of crater at a depth of 10ft,
, , V 1000 1000
K (c.) - (p - "1i)i" - 1000 - 1

But K (j,)' also e(juals


K (c.)
~so wc can ::ctermine that
'
/
1 - K (c.)
....V
"''
a~d by employing the rock function curve to determine ::::::::;;; -
'

that K (t.) is .185 [dropping down from K (t.)' = 1 on a o


~

finer calibration than shown here) we find o 0.05 0.10 0.15 0_20 -
j,l=.!85 K(.O.)., V/N 1
or.). =.57
heno:-..; :e 17.5 FIG. 4. Roclc function curve derived from ANFO and s"mi-
This can be checked against the reduced crater Curve, gelatin dynamite data.
Fig. 3, if you don't trust Your algebra. this into action in your rack with the explosives or blasting
Those unfamiliar with "explosives alegebra" may find the agents available at your operation. With these techniques,
latter part of this .analysis somewhat confusing. Actually you should be able to determine the best explosive for your
K .(6.)' can be plotted against ato obtain the critica! depth job without gambling a single production blast.
from a single curve, but this presentation attempted ta trace Along with certain other companies, Dow offers the
the manoer in which the method developed. services of experienced crater technicians on a per diem-
In practice, because of the _experirl).ental error inhereot excess cost basis to conduct crater tests in the user's rack
in crater work, data from more than one shot with a test formation or to assist in the loading and firing of tria! pro-
explosive are ~used in comparing explosive performance. duclion blasts.
To make comparison more meaningful, results of experi~
nents comparing various explosives are reported in terms
of the volumes of standard explosive equivalent in crater Bibliography
performance to one volume of the test explosive. This is l. A. Bauer, "APPiication of the livin&Ston Theory,'' QUAITEILY OF THE COLD-
1~00 SCHOOL 01' MINES, Vol. 5.6, No. l. January 1961.
equal to the inverse ratio of the cubed critical depths. 2. R. H. Cole, UNOUWATEI EXPLOSIVES, Princeton Univcuitr Pres.s, 1948.
J. W. 1. Duval. and T. C. Atchison. "Rock Breakaae by Explosives."' USBM
V, N 3t Repon of lnvestiaation 5356. Ser>tember 1957.
Yt = N3a 4. Kumao Hino, "Framcntalion ol Rack Throuah Bla.stina,"' Joua. no. EX
PLOSIVU SOC., Japan. Vol. 17, No. l, 1956.
Examples of ~uch comparisons are given in Table III. 5. C. W. Livinuton, Fundamental Concepts o{ Rack Failure," QUARTE&LY OP
THE COLOIIADO SCHOOL OF MINES, Vol. 51, No.], July 1956,
That about wraps up the basic algebra involved in vol- 6. 0. J. Selleck, IA$IC IESEAICH oi.PPLIED TO TitE ILASTINO Of CHElTY METALLIC
IRON FOIMATION, 1961 Jnternational Srml"lo~ium on Minina Research. Vol. l.
ume crater testing. Now all you have to do is translate all Peraamon Preu. 1962. -

Results of Minnesoto and Georgia Crater Shooting in Gro ni te

Density, V AN-FO per Wt AN FO per


g per c:c V Explosive Wt Explosive

Ammonium nitrate and fuel oil .80 1.00 1.00


Hi-EXplosive slurries nonmetatli.zed l. S 1.0- 1.65 . 53 ' .88
Hi-Explosive slurries iron-met~llized L7 . 1 ' 2. 2 . 52 . 04
Hi-Explosive slurries metallized with aluminum l. 5 2.6 l. -18

Siurried explosive metallized with aluminum


(cnntaining no Hi-Explosives) 20 5.0.::. 2 J. JJ

TABlE 111. Comparison of various bla!)ting agent<; on the cuhed critica( depths as derived hy the DoW volume-ratcr
h"s-is of weigbt and volume, using the inver~ ratio of their method described in thic; article.

t:l M.f-Novembu /964 tJ.rrilhtl9>\b ...'<!::,-,,., t(;t .,. .WW~tf.ZndBt.,N-Y .. rk.N.Y.,l0036 t . . tl.-d .. U.:~.; '9
FACULTAD DE"INGENIERIA U.N.A.M.
D I V I S I O N DE E D U C A C I O N C O N T I N U A

CURSOS ABIERTOS

IV. CURSO INTERNACIONAL DE INGENIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRANEAS
CUARTO MODULO:
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de iunio de 7992

.
ANEXO 3

JUNIO~ 7992

Palacio de Mineria Calle de Tacuba 5 Primer piso Deleg. Cuauhtmoc 06000 Mxico, D.F. Tel.: 521-40-20 Apdo. Postal M-2285
,.
.!
(


j
[N]om:mru
EXPLOSIVOS
MORELOS 185,
SECTOR HIDALGC
GUADALAJARA. JAL
MEXICC
TELS. (9136) 30~11-11
26-77-1(
S.A. DE C.V. . 16-48-91

' ' ; ....


-~ ~

. '
>

\
(


_ .. _.,.___n-...
CONCEPTO
.,
Densidad (g/cc) 1. 15-1 .20
'
Velocidad de detonacin kfr1/seg; 4.5-4.7
' .
al aire libre l*l 1 ~
.
- :-


Presin de detonacin kbars 11 S
(confinado) : .

RWS (Potencia relativa al peso) 81


~

RBS (Potencia relativa al volumen) 120

ASV kj/100 gr. 305

. Eficiencia % (**) 90

Energa til kj/1 00 grs. . ~ ..


274.5
:.
Sensitividad a la cpsula No. 6 s

Sensibilidad . -)00(

Resistencia al agua Buena


' ,
Vida 6 meses en
condiciones
normales de
almacenamiento
* La velocidad de los explosivos se incrementa en un 40% cuando esta confinado en
el barreno.
* El concepto de eficiencia se refiere a la efectividad de la reaccin de detonacin de los
explosivos.
f1 . :::\: ,'<t'..:,-
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SAN L--~~ENZO~ioo9_ 3e_r:_!'ISOi;.:.: .


COL. DEL VALLE -~ -M Ex o i2, o~F. u:: \./:
TEL." 575: it"t''}i_O:::_::~;::.:s
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Resltenda
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Denaldad Potencial
..
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LINEA COMPLETA DE EXPLOSIVOS Y ACCESORIOS

~ATLAS
SAN LORENZO 1009 3er.PISO coL. DEL VALLE MEXICO 12, D.F . TEL. 575 70 11
1
'" .'._,', - 1 - 1 "' /'-<' (iJ- /:.. 1 .. ) '-1_~/~ {~
. :.:>s,:_;;.,~"SUI'ER"l\IEXAMON' 1 D:,::.-:. ,,, .
.~d.~0i\:;} ..,: ::~L!~j;' ; .. _: .; ..<~-: _,-.-.-~ !~ .! ~.~~,;.::iiJ~*j!!i~~~~l
pTENCIA: equiv_alene~;ac.~am.ita e~~~. ,65% ~1);.,~-"rt 1 ot;JIItf
J::...
. .'SEGURIDAD. Super "Mexamon" D es un agente. explosivo y cO-
'.;,,mo tal, su. empleo implica una mayor.seguri,dad_que con-.cualquier
' .
;E:NSIDAD VACIADO
r .
,Erii;'E~:t.
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BARRENO:: .?~~~.IY,i:,~i
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. :.1') '
. .. 1 .

ENSIDAD SOPLADo 'NEUMATICAMENTE< 0.75. g/cc,'.- 9.'-ECONOMIA. Super Mexamon" D puede en muchos casos, sus-
i .. .: : ... . (a 4.20 kg!cni~1 ;o,~~ 1 1~/~lg: : titulr ventajosamente a las dinamitas, mS altas en precio.
. . . . ~ ' ' . : ' i ' .' . . . . . 1 . ' . ' .; ; .. 1

_SLOCIDAD: 3 800 !fl/seg ( 12 500 p!es/seg). !lPC.~~~X)L'l: : : lniclacl6n . , ..


:!~''.l."~:) :''.l
1 __

., '" ]:! Iniciador o cebo recomendado para. detonar el Super ."Mexa-


-:.'a'liJtliffl: 5!-C'~J::,(! lf,.
1 . 1 . ~ .
mon" D debe ser un eJploslvo 'p<tente y violento;. tal como: 1.
_uper -."Mexamon" _D proporciona buena. fragrnelltacin,en. roca Gelatina extra 60%; 2. Gelamex No. 1; 3. Dinamita extra 60%. El
.ediana dureza; est diseado para, uso en minas 1bajo tierra. cebo de iniciacin debe constituir un 15%. aproximadamente, en pe-
: perf~- 'mente con cargadores neumticos y. se compacta . so, del total de la carga explosiva en el barreno. En barrenos largos 1
ctame aun en barrenaciones de contra-pozo, . . ., ; es recomendable usar nul.s de un cebo de iniciacin !y cordn deto,
oper ".Mexamon" D es del todo recomendable para ser 'emplea nante "Prlmacord" o "E.Cord" a lo largo del barreno, distribuyendo
cielo abierto. Fluye con toda facilidad en barrenos. inclipados. los cebos a intervalos mximos de 5 metros; es decir, debe distribuir'
1 .. 1 1 :. ' ' 1 ' ;. 1 . se el cebo total a ,lnteryalos a lo largo del barreno, dejando siempre
:
aju
\: .,.. . . ......
~-_-,.._; .. ~ ; ::' -:~ ~
. -~~
.
i'
en el fondo l mayor cantidad del cebo iniciador. .1
'HSATIDAD. Super- "Mexamon" D puede usarse tanto en
mas bajo- tierra como en operaciones a 'cielo abierto; El mlnirno Carga
gases txicos que produce le conceden tal virtud,._ . ..... En operaciones a cielo abierto, Super "Mexamon" D puede cargar:
(>TENciA:-. La velocidad de Super "Mexamon" D y: la; energfa se por gravedac(.~ac;iado. i.ii. tabla a continuacin. muestra aproxi.
e d~sarrolla por su gran volumen de gases d .!!xpansin lo rnadamente los kilos. :i(lr me~ lineal de barrenos de varios dimetros:
. 1 . . . .~ ; ' 1 .. . ' . . . . '

:uiparari. en potencia a la de la Dinamita EXtra !)5% . 1 . ~ 1 . 1., ; . .. ,:-. ' :! ....... , . .


1 - 'J . . . . . I>metr barreno .. , kg por metro ll; ....
ISTRIBUCION DE LA CARGA.-. Super "Mexamon" D, por su 'cm ( plg) . ' .. neal de barreno :.

.ja densidad, permite la mejor distribucin del' explosivo en el :- . : 2:54" (i) ' .. 0.329 . ' ;.
rreno y en. consecuencia produce mejor fragmentacin. 5.08'-'(2) .:. .. t 1.318 ,, ' ti;
7.611 (3) 2.964
O REQUIERE .MEZCLAS ADICIONALES .. Super "Mexamon" ,.-10.16 ,(4) 5.270 ,_. !
es un agente~explosivo uidadosamente formulado e integral 1 .111.70(5) 8.234 ! :' .'
ente elaborado, listo para cargarse directamente de la bolsa, tal 15.!1i (6) 11.857
mo ecibe. Resultado:; economla, no_ hay desperdicio. , . . . \i

<NSlBILIDAD. Super ,"Mexamon" D ha demostrado ser ms Empaque


nsible a la onda de prpagacin que cualquier mezcla de nitrato Super "Mexamon", D se -envasa en .bolsas resistentes. de papel
amonio o fertilizante y. aceite diese! o combustible. con cubierta Interior de polletileno. Cada saco contiene 25 kg netos.
O ES POLVOSO NI ACEITOSO.' Super "M~xamon" D por su , ..
lloracln integral, ofre::e las mximas comodidades al usuario. Almacenamiento
.t libre de migraciones y evaporaciones. Super "Mexamon". D debe almacenarse onsideiridolo para el
"SULTADOS REPRODUCIBLES. Con Super "Mexarnon" ..D, los cas, como una Dinamita, Es aconsejable darrotacin a las existen-
sultados obtenibles, voladura tras voladura, s~ constantes y re- cias alrriacenadas, usando siempre primero el material mli.s antiguo.

,. . -
... ...............
. '
'

..
.. ......
.:: ~. ~:--~-- ......_-~ .
;
;
'
.~-~; ;~: .. ;:~ ~
'
:. -~~ , .:~ . '!, ..
'u lli4tildlilil:
1 '.. ~.-.: "'':SUP.t;l('.''JIIt.AJ~nLVJ' .u ....
.: t,.,~ .:~ ~. _..:::. -,..::..:.;:::_-<.
~dadcs~~~
.. # --
<. <~:.i~~~1;~m~~~~~
;:,::...,_'1:1
:. rua o
..
fertihzantes
:que Intervienen.
con.co~busObles:OeOluo.
'" ..
a 1a~ "a.~.u.~ .. ~~~.u'-"".:_,...,:.:
.
"1' ._.1_ -~~""':...~~--.;;;::: ~.- ..... : ,,.. -"!~: ... _ 'SEGURIDAD. Super "Mexamon" Des un agente.exr voy co-
PTENCIA: equivalen!e.~,a;,di;~anuta e~~~., .. ~,1110 tal, su empl~o Implica una mayor segurl,dad que t Jalquier
:E:NSIDADVACIADO ,EN;_E~. BARRENO:: ..... ;~.. , :\JJI .a Din.~ta, , , , : , .L, 1 .. :, ,.;,- .! , !,1l : .. :
ENSlDAD SOPLADO 'NEUMATICAMENTE! 0.75.g/cc,'. ll.' ECONOMIA. Super Mexamon" D puede en muchos casos, sus
. . . ~ . . . . (a 4.20 kg/cm',,:\~~ 1 lbfpl~~ tltulr ventajosamente a las dinamitas, mS altas en precio.
' ' ,, :.,,, ' 1 : . 1
,I!:LOCIDAD: 3 800 m/seg ( 12 500 p!~s/seg). !lpr.~~-J(II.;: : : :;::.a:rt.<': Juiclacl6u
1
' ::'-. L.'O. :' , ,,,.: .... .
1:1 Iniciador o cebo recomendado para, detonar el Super ."Mexa
_, ,. ,.
-.r . .
!f, :. '
-;,a'liJ~fl:: .,:(t~::.(l!
mon" D debe ser un eicploslvo 'pOtente y violento; tal como: l.
1 l .. -~. , ..

_uper;"Mexamon" D proporciona: buena fragmetacin _en roca Gelatina extra 60%; 2. Gelamex No. 1; 3. Dinamita extra 60%. El
.ediana dureza; est diseado para, uso en minas 1bajo tierra. cebo de iniciacin debe constituir un 15% :aproximadamente, en pe-
: perfl''' mente con cargadores neumticos y. se compacta . so, del total de la carga explosiva en el barreno. En barrenos largos 1.
ctame aun en barrenaciones de contra-pozo, . .. . ., ; ~s recomendable usar rhs de uri cebo de iniciacin !y cordn deto-:
1per "lYlexiunon" D es del todo recomendable para sereriiplea- nante "Primacord" o "E-Cord" a lo largo del barreno, distribuyendo
cielo abierto. Fluye con toda facilidad en barrenos inclipados,
! i ' 1 l . . . ' '.
...,,' ,,''
~
los cebos a intervalos mximos de 5 metros; es decir, debe distribuir'
se el cebo total a ,lnteJ;Valos a lo largo del barreno, dejando siempre .
1
-

aJu :. ,.._,!
,. -,
: 1

.. ' , , :-. ... . .


l

. ~!
:: 1
~ en el fondo la mayor cantidad del cebo iniciador.
' .; . '.. ' . .-.,- . . ' .,
1

~RSATI U DAD. Super "Mexamon" D. puede . usarse tanto en
onas bajo- tierra como en operaciones a Cielo abierto: El minimo Carga
. gases, txicos que produce le conceden tal virtud.. : . : . 1 1 En operaciones.a cielo abierto, Super "Mexamon" D puede cargar
se por grayedail, vaqiado. La tabla a continuacin. muestra aproxi-
felTENCIA: La velocidad de Super "Mexamon" D y la energia
d~sarrolla por su gran volumen de gases d .!!xpansin lo .
. . . . ; . .. ' . . .
madamente. los ldlos por metro
~ .
lineal
. . .de. b.arrenos
.. .. .
de varios dimetros: :

: uiparan en potencia a la de la Dinamita Extra ~5%. . miin~inl iaireno k~;;,.- ;.,;,n;, u:


,.

ISTRIBUCION DE LA CARGA: Super "Mexiu;non" O, por su


'1 .,
= (plg) '' iieal de barre~~~ : .

ia densidad, pennite la mejor distribucin del explosivo en el .. ,.,; 2:54'(1) ... ' . 0.329 . .-.;.
rreno y en. consecuencia produce mejor fragmentacin. 5.0ii''(2) .... . ... 1.318: .. :.ti;
7.62 (3) ,2.964
O REQUIERE .MEZCLAS ADICIONALES. Super ~Mexamon" ..-10.18 .(4) 5.270 " '
es un agente'explosivo uidadosamente fomulado e integral- 1 .12.70. (5) 8.234 ' :' ....
ente elaborado, listo para cargarse directamente de la bolsa, tal 15.24 11.857
,. "\;(6).
mo ecibe. Resultado::' economla, no hay desperdicio.
'NSIBILIDAD: Super ,Mexamon" D ha demostrado ser ms Empaque ;. ~ .
nsible a la onda de prpagacin que cualquier mezcl de nitrato Super "Mexamon~ D se envasa en bolsas resistentes. de papel
amonio o fertilizante. y. aceite diesel o combustible. con cubierta Interior de polletileno. Cada saco contiene 25 kg netos.
O ES POLVOSO NI ACEITOSO.' Super "Mexamon" O por su : ..
lloracln integral, ofre:e las mximas comodidades al usuario. Almacenamiento
.t libre de migraciones y evaporaciones. Super ~Mexamon D debe almacenarse i:onsideiridolo para el
ICSULTADOS REPRODUCIBLES. Con Super "Mexamon"j) Jos caso, como\Jna Dinamita Es aconsejable darrotacin a las existen-
ultados obtenibles, voladura tras voladura, son constantes y re- cias alnlacenadas, usando siempre primero el material mb antiguo.

~ .
.. M&UZi&&LZ&l
FACULTAD
D I V I S I O N DE EDUCACION CONTINUA

CURSOS ABIERTOS

IV. CURSO INTERNACIONAL DE INGENIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRANEAS
CUARTO MODULO:
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 2 2 al 26 de junio de 7992

CHAPTER 7 7

BLASTING THEORY

AUTOR: R. FRJK CHIAPPETTA .,


EXPOSITOR: ING. RAUL CUELLAR BORJA

JUNIO- 7992

Palacio de Minera Calle de Tacuba 5 Primer piso Oeley. Cuauhtmoc 06000 Mxico, D.F. Tel.: 521-4020 Apdo. Postal M-228 5
CHAPTER 1 1
BLASTING THEORV
by R. Frank Chiappetta
1 INTRODUCTION

Blasting theory is perhaps one of the most interesting. thought provok-


lng. challenging and controversia! areas of our industry. lt encompasses
many areas in the science of chemistry. physics. thermodynamics. shock
wave interactions. and rack mechanics. In bread terms. rack breakage by
explosivas involves the action of an explosiva and the response of the sur-
rounding rack mass within the realms of energy. time and mass. Past. cur-
ren! and new blasting theories are presentad along with the factors affect-
ing fragmentation and general blast design criteria. The chapter content
has been carefully selected to emphasize the concepts associated w1th
each blasting theory rather than a rigorous mathematical. physical. or
chemical treatment through formulae. Where formulae are introduced. they
are merely to enhance the concepts presentad.
In spite of the tremendous amount of research conducted in the la~few
decades. no single blasting theory has been developed and accepted\hat
. -
adequately explains the mechanisms of rack breakage in all blasting cGhdi-
tions and material types. Given specific test env1ronments. conditions and
assumptions. individual researchers ha ve contributed valuable information
and insight as inputs into blasting theories. although a simple "plug-in" type
formula for predicting "optimum fragmentation" is still largely unresolved
There is as yet no consisten! and widely applicable theory of blasting. but
only a number of limitad and disconnected theories. many of which are
empirical in nature and based on ideal blasting conditions. Blasting theories
have been formulated and based on pure speculation. years of blasting
experience on a tria! and error approach. laboratory testing. field investiga-
tions. and mathematical and physical models adapted from other disci-
plines of science.

Primary breakage mechanisms have been based u pon:


Compressional and !ensile strain wave energy
Shock wave reflections ata free lace
Gas pressurization on the surrounding rock mass
Flexura! ruptura
Shear waves
Release-of-load
Nucleation of cracks at flaws and discontinuties
ln-flight collisions

Sin ce so many schools ofthought surround blasting theory. ene must be


preparad to investigate not only the theories. but the overall field input

11 -1
variables that are inherent in any blast design to ha ve any practica! mean-
ing. Gtven the di verse nature of field conditions encountered and the over-
whelming number of blast design vartables to select from. blast results m ay
not always be easily predicted as is outlined in Figure 11-1. Where one
theory is successful in ene specific environment or application. 1t m ay not be
as predictive in another.

(Al CONTAOLLABLI VAIIUABLII

e HOL.I! OIAMETE.A INITIATING SYSTEM


MOLE OI!PTH INITIATING SEOUENCE
SUIAIU. DEPTH NO. OF FREE FACES
HOLE INCLINATION BUFFER$
COLLAR HEIGHT l!lCPLOSIVI! TYPI!
STEMMING MEIGHT EXPLOSIVE ENEAGY
e STI!MMING MAT!RIAL CMARGE GEOMETAY
e BEHCH H!IGHT LOADING METHOD
e PATTEAN WATER (SOMETIMES
e BUADEN TO SPACING RATIO UNCONTROLLABLE)
BLAST SIZE ANO CONFIGUAATION ETC.
e BLASTING DIAECTION

< UNCONTIIIIOLLABL. VARI&BLIS


GEOLOGY
MATERIAL STAINGTHS & PAOPERTIES
STAUCTUAAL DISCONTINUITII!S
WI.ATHIA CONDITIONS
WATER (SOMITIMES CONTAOLL.Aill)
ETC.

1
' ' 1 ' O ~conctt.
LOADID BLAIT
!:!9.!!; TV PI CAL

~
PROOUCTION BL.AST 15
LESS THAN. TWO
SECONDS DUIUTION

t < 2 uconda
Ir
(C) OUTPUTS

PRAQIIIINTATION
IIIUC ~ILI DIIPLACIIIIINT
IIIUCK PILI PROFILI
QROUND YI8RATIONI
AIRBLAST
BACK ANO 1101 S"LLS
FLYROCK
MISFIAIS
ITC.

FIELO MOOEL ILLUSTRATING BLAST OESIGN


INPUTS ANO OUTPUTS
FIGURE 11.1

1 1 -2
.Often more than one theory is needed to clarify or explain certa1n
results. Parallel this approach to the physicist trying to explain light with only
one theory. that is. the wave theory. With the passage of time it became
apparent that everything associated with light could not always be ade-
quately explained with this theory alone and hence. another theory. the
particle or "packets of energy" theory was developed to explain the phen-
omena of light in which the first theory failed. With both theories. the physi-
cist could now explain many of the mysteries surrounding light which even-
tually led to new developments such as the laser. Similarly. in trying to define
the mechanisms of rack breakage by explosives. more than one theory or
explanation is often needed. In any case. a blasting theory should not only
attempt to explain and predictthe breaking process. but more importantly. it
should sug-gest and allow new methods and techniques to improve on
curren! blasting practices.

2. TIME EVENTS FOR THE BREAKING PROCESS

There_are basically tour time trames designated as T1 to T4 in w~~h


breakage and displacement of material occur during and alter compLJtte
... !.
detonation of a confined charge.

The time trames are defined as follows:

T1 - Detonation
T2 - Shock or Stress Wave Propagation
T3 - Gas Pressure Expansion 1
T4- Mass Movement

Each time trame is first discussed separately. and then discussed in


conjunction with blasting theories for an overall. more detailed explanation
and meshing of e.vents. Although these are treated as discrete events. it
should be emphasized that in a typical shot hole or production blast. one
event phase can occur simultaneously with another at specific ti me intervals.

a. T1- OETONATION

Detonation is the beginning phase of the fragnientation process.


The ingredients of an explosiva consisting of a fuel and oxidizer
combination: upon detonation. are immediately converted to high_
pressure. high temperatura gases. Pressures just behind the detona-
tion front are in the order of 9 Kbars to 275 Kbars, while temperatures
range from approximately 3000" to 7000"F.1 2 '

11-3
Detonation pressure is generally expressed as a function of the
velocity of detonation and density of the explosives as,

Pd _= (2.325 x 1 o-'l x p x voo


.Where Pd = detonation pressure in Kbars
P = density in g/cc
VOO = velocity of detonation in ft/sec.

To change detonation pressure from Kbars to lb/in'. multiply


Kbars by 14,700. Generally, explosives yielding higher detonation
pressures are required to fracture materials which are massive. fine
grained, hard, tightly bonded and strongly consolidated with heavy
burdens. Typical values of detonation pressure for selected explo-
sives are presented in Table 11-1.

TABLE 11.1
DETONATION PRESSURES FOR SELECTED EXPLOSIVES
'. tt
Detonatlon
--~
Oenslty voo Pressure Pressure
Explosive (g/cc) (ft/sec) (Kbars*) (psi)

ANFO 0.81 12.000 27.00 396.900


POWERMAX 420 1.19 19.000 100.00 1.470.000
HI-PRIME 1.40 20,000 130.00 1.91.1.000
"G" BOOSTER 1.60 26.000 251.00 3.689.700
1 Kbar = 14.700 PSI

The detonation wave starts at the point of primer initiation in the


explosive column and travels at supersonic spe_eds. Supersonic re-
fers to velocities which are faster- than the speed of sound in the
explosive. Typical velocities of detonation for commercial explosives
range from 8,000 to 26,000 ft/sec. This velocity, sometimes referred
to as the steady-state velocity, remains fairly constant for a given
explc:sive, but varies from one explosive to another, depending pri-
marily on the composition. particle size and density ofthe explosive. To
a lesser extent, the steady state velocity is al so affected by the degree
of confinement and explosive diameter.
Since the velocity of detonation is greater than the- velocity of
sound in the explosive, the explosive material directly in front of the

11-4
detonation head is totally unaffected until the detonation head pass es
through it. In a typical 30 foot explosive column loaded with an explo-
sive having a characteristic velocity of detonation of 10.000 ftlsec.
complete detonation and energy release within the entire column
would occur in about 3 milliseconds. For an explosive with a velocity
of detonation of 20.000 ft/sec. detonation and energy release would
be complete in 1. 5 milliseconds. Detonations of this kind are self-
sustaining dueto the inertia of the explosive itself that provides con-
finement necessary to maintain conditions for fast chemical reaction
rates.
Figure 11-2 and 11-3 illustrate two typical hale load configura-
tions. Velocity ot detonation within the explosive column was mea-
sured with the SLIFER System developed at SANDIA NATIONAL
LABORATORIES. For a continuous 11 foot column ot cartridged
ANFO. the velocity of detonation was measured to be 12.200 ttlsec as
indicated by the slope ot the straight line segment between point (a)
and (b 'n Figure 11-2. The straight line is indicative of a consisten!
explos,ve composition. constant density anda stable velocity of det-
onation. As detonation progresses along the column. not only ~ a

18 -r
Hole Oia. = 6.5"
, ..
~

~--

16
(e)
Stemming (Crushed Rock)
14 ----- ..HJ450
---- ---------=---1 Slope 2 = Shock Yeloeity
t7:jl--- Sllter __.,.,.____ Through Slemming
12 - Cable 2.900 tt.Jsec.
F
e 10
Explosiwe
e (Anfo)
8
Slope 1 = Velocity Of Oetonallon
~ 12.200
6

o
-2 +:------- - ----- .,
5 6 7 8

Time Milliseconds

VELOCITY OF DETONATION MEASUREMENT USING THE


SLIFER SYSTEM OEVELOPED A T SAN DIA NA TIONAL
LABORATORIES
FIGURE 11.2

11 -5
shock wave imparted into the surrounding medium adacent to the
borehole wall, but is al so imparted into the stemming as indicated by
thL slope of the stra1ght l1ne segment between pomts (b) and (e). In
this case. the shock wave velocity through the stemming was mea-
sured to be 2.900 ftlsec. or approximately '1 that of the velocity of
detonation.

Hole Oa. = 6.5"

45--
_
---~~====~~~
j
Surfaee

40
~-
Stemming (Crushed Rack) (g)
35
Slifer Cable Shocl Wave: Velocity
- - - - - - - - - - - - - - - - (1) Throu_gh _$temrt:~jng I----1F--4--'.
~= 1.1000 lt.~sec-.

12.500 lt.tsec.

1---H'---~~

1s.cioO t.,sec.- - ---

--- ---- --------- . -- ---. -1


4 6 8 10 12 14 16 18 20
Time Milliseconds
VELOCITY OF DETONA TI ON MEASUREMENT
USING THE SLIFER SYSTEM OEVELOPEO
AT SANOIA NATIONAL
LABORATORIES.
FIGURE 11.3
In Figure 11-3. results are shown using AL TERNA TE VELOCITY
techniques with a hole loaded with ANFO as the main charge. with
cartridges of APEX 260 emulsion spaced 11-12 feet along the column.
Without direct measurements of the continuous velocity of detonation.
much of the information would not have been qiscernable in the
field by direct observation. Many important points are noteworthy
in the results. Between points (a) and (b). the velocity of deto-
nation for the 3 foot length of emulsion cartridge is 20.500 ft/sec.
Between (b) and (e) the velocity of detonation is reduced from 20.500
ft/sec to 2.045 tt/sec within the ANFO and the detonation is sustained
at the lower velocity until point (d) is reached. At point (d) the detona-
tion head encounters another emulsion cartridge. which when deto-
nated. at 20.000 ft/sec between points (d) and (e), brings ANFO back
up to ts normal velocity of detonation of 12.500 ft/sec. Thus. even a .(

11-6
low order ANFO detonation can actas a very effective primer for the
emulsioncartridge. The decrease in velocity between points (b) and
(e) is attributed to water trickling into the bottom part of the hole from
the surrounding rock mass. Although ANFO can tolerate up toa 10%
water saturation level. it do es so at the cost of blasting efficiency. lf the
center emulsion cartridge was not present. one of two things would
have occured. lt may have sustained a low order ANFO detonation
with a velocity of 2.045 ft/sec throughout the remaining explosive
column. or it would ha ve soon failed. lt has been demonstrated in field
trials that where an explosive of higher velocity of detonation is
embedded sparingly within the column of a main explosive with a
lower velocity of detonation, that better results are generally achieved.
The greater the difference in detonation velocities and the harder the
material to be blasted. the more pronounced are the results.

b. T2- SHOCK ANO STRAIN WAVE PROPAGATION

The second phase. immediately following detonation or m c;qn-


junction with the detonation phase of T1. is the shock and strain w~l.te
propagations throughout the roe k mass. This disturbance or emir:fd

,.------.....-' .... ','


------
1/ .... - - - ..... , ' \
1 1 \ 1
Slress ~, /, ) )
' 1 ' 1
',1 't-- _ .... ..,' ,.,
1 / 1
1
,..._ 1 1 --1' 1
--- e -l' 1 1
1 1 E 1 1 1
~ 1 1 1

...
CJ
.__
11 12
~ ,13__
'ii 1 1 1
o 1 1 1
.....
i5. 1 1
Blasthole

1,2,3 Successive Positions .01 Stress Wave

THEORETICAL POSITIONS OF THE OUTBOUND DISTURBANCE


FROM A COLUMN CHARGE
FIGURE 11.4

11-7
pressure wave(s) em1tted mto the roe k mass results. in part. from the
rapidly expanding high-pressure gas impacting the borehole wall.
The geometry of dispersion depends primarily on the shape of the
charge.lf the charge is shot. with a length to diameter ratio of less than
or equal to 6:1, then the disturbance is propagated in the form of an
expanding sphere. lf the charge is long. with a length of diameter ratio
of greater than 6:1. then the disturbance is propagated in the form of
an expanding cylinder. (Figure 1 1 -4). However. in a typical. bottom
primed. cylindrical shot hole normally encountered in bench blasting.
the strain waves originally formed near the point of initiation are
already in progress and propagating into the surrounding medium.
while the detonation is still progressing within the explosive column.
Thus. close to the shot hale. strain wave propagation is neither
perfectly spherical nor cylindrical but more like that shown in Figure
1 1 -5.

Bench Top

Detonation Front In
Fa ce , The Explosive Column

Bench Bottom
Hlgh Pressure
Stress Wave
Transmitted
Through The Rock

SECTION THROUGH THE FACE DURING


DETONATION SHOWING EXPANDING
STRESS WAVE FRONT
FIGURE 1 1 .!1

(_
11-8
The pressure next to the borehole wall will rise instantaneously to
its peak and then rapidly decay exponentially. The quick decay is due
to cavity expansion of the borehole and increased gas cooling. Cavity
expansion around the borehole can occur through crushing. pulveri-
zation, and/or displacement of materiatand can range anywhere
from about one to three hole diameters depending on the medium
and explosiva u sed. Generally .. extensiva compressive. shear and
tensile failure occur as a region of pulverized material since the wave
energy is at its maximum near the borehole wall.
As the strain wave front proceeds outward. it has a tendency to
compress the material at the wave front through a vol u me change. At
right angles to this compressive front. there exists another compo-
nen! referred to as the tangential or "hoop" stress. The tangential
stress. if large enough. can cause tensile failures at right angles to the
direction of propagation. The largest tensile failures are expected to
occur close to the borehole where the tangential stress is high
enough for failure to occur. 8oth the compressive and !ensile compo-
nents of the wave front decay with distance from the borehole.
When the compressive wave front encounters a discontinuity or
interface. so me of the energy is transferred across the discontin!\-ity
and so me reflected back to its point of origin. 1" For the most part. fhe
partitioning of energy depends on the ratio ofthe acoustic impeda~fe
of the materials on either side of the interface. as illustrated in Figure
11.6. Acoustic impedance. Z. for any material is defined as:

Z = p X Vp

where: z = acoustic impedance


p = density of material
Vp = sonic velocity of material

In reference to Figure 11-6. where the rati"o of the acoustic i m pe-


dance of material 1 to material 2 is less than one. so me of the wave
energy is transferred into material 2 and sorne reflected back. but
both waves remain compressional. When the acoustic impedance
ratio is 1. al! of the energy is transferred 'into material 2 and no
reflected wave occurs. When the impedance ratio is greater than 1.
then so me of the energy gets transferred lnto material 2 as a com-
pressive wave and the remaining energy gets reflectad at the inter-
face as a tensile wave. When a compressive wave travelling through
rock encounters an interface such as a free tace. nearly all of the
energy will be reflected back as a tensile wave. lf the burden distance
between the free tace and explosiva column is relatively small in

11-9
~e -=:-;trast t.::> normal burdens for a chosen explosive. then most of the
~- ='9Y is .::onsumed in spalling at the free lace.
The in:eraction of stress waves in the outgoing compressive and
~.ected tensile modes around discontinuities and flaws within the
rr::::r-1< mass is an area of intense research and is considered to be quite
',.-,-=>ortant m so me of. the newer blasting theories.

BEFO RE AFTER
lntertac:~ lntertece
Mil erial Material 2

CASE 1

CASE 2
"':::>a:
o ~ , 1
"'"'
.
"'a: z2

Compresslwe W awe
T enslon W ave

INTERACTION OF STRESS WAVES


ATAN INTERFACE
FIGURE 11.8

11-1 o
c. T3 -GAS PRESSURE

During and/or alter strain wave propagation. the h1gh pressure.


high temperature gases 1mpart a stress field around the blasthole that
can expand the original borehole. extend radial cracks and jet into
any discontinuity. lt is during this phase where sorne controversy
exists asto the main mechanism of fragmentation. So me believe that
the fracture network throughout the rack mass is completed
while others believe that the majar fracturing process is just beginn-
ing. In any case. it is the gases that ha ve Jetted into discontinuities and
the fracture network that is either fully developed or being developed.
which are responsible for the displacement of broken material.
lt is not clear asto the exact travel paths that gases take within the
rack mass. alttiough it is agreed that they will always take the path ol
least resistance. This means that gases will first migrate into existing
cracks. joints. faults. and d1scontnutes. in addtion to seams of mate-
rial.which exhib! low cohesion or bonding.at interfaces. lf a disconti-
nuity or sea m between the borehole and free fa ce is sufficiently lar~t"
the high pressure gases will immediately vent to the atmospheYe.
rapidly reducing the iotal confinement pressures. and results-:in
reduced displacement of broken and fragmented material.
The confinementtime of gas.pressures within a rack mass vary
significantly depending on the amount and type of explosive. maten al
type and structure. fracture network. amount and type of stemming.
and.burden. ATLAS studies. with the use of high-speed photography
in full scale bench blasts. have shown that gas confinement times
befare the onset of movement can vary from a few milliseconds to
tens of milliseconds.'" To date. confinement times have been mea-
sured to range from 5 to 11 O milliseconds for a variety of materials.
explosives and burdens. Generally. but not always. confinement
times can be decreased by employing higher energy explosivas.
decreasing the burden. ora combination of both. This applies equally
to material at the bench lace or ai the bench top. as in the case of
stemming blowouts or cratering. Reter to Figures 1 2.35 and 1 2.36
Vibration/Airblast for specific examples of gas confinement times for
stemmirig blowouts. lt is evident that only suitably burdened and well
stemrned charges can deliver their full potential of additional gas.
extension fracturing and mass movement.

d. T4 - MASS MOVEMENT

Mass movement of material is the last stage in the breaking pro-


cess. Tlle m<ljority of fragmentation t1<1s Cllready been completed

1 1 -1 1
through compressional and tensile stress waves. gas pressunzation
ora combination ot both. However. some degree ot tragmentation.
although slight. occurs through in-tlight collisions and also when the
material impacts the ground. Generally, the higher the bench height.
the greater is this type ot breakage owing to increased impact veloci-
ties ot individual tragments when talling onto the bench tloor. s,m-
ilarly, material ejected trom opposite rows of a "V-shot" design u pon
head-on collisions can result in increased tragmentation. This phe-
nomenon was evidenced and documentad with the use ot high-
speed photography ot bench blasts.
Mass burden movement ot fragmentad material is shown in Fig-
ure 11-7 tora number of typical tace conditions encountered in bench
blasting operations. Face pretiles and velocities are based on the
results ot high-speed photographic analysis pertormed at the ATLAS
POWDER COMPANY. Where no subdrilling is utilizad. (a and b). two
types ot tace movement may be encountered. In 11-7a the entire
length ot tace burden. directly in tront ofthe explosiva column. mov~
out similar toa plane wave and the tace velocity at any point is con~
stant. This behavior. is usually encountered where material is vei:J
competen!. quite brittle. and structured with well detined. largely
spaced joints. m u eh greater than the spacings or burdens employed
in blast designs. When the material is soft. highly fissured. and/or
closely jointed as might be found in coal and _some sedimentary
deposits. tace pretiles resembling that of flexural rupture is more
likely. In this case. the greatest _displacement and velocity occur
adjacent tothe center of !he explosiva column with the leas! amount of
movement occuring at the toe and eres!. When identical conditions in
11-7b are assumed and when subdrilling is employed. tace move-
ment results in much the same way except that the toe burden is
displaced upwards faster and ata greater angle to the horizontal.
The first three cases assumed a relatively straight tace between
the eres! and toe. however. in many bench blasting operations. the
condition is more like that illustrated in Figure _11-7d. where toe
burden is considerably greaterthan the eres! burden. The toe burden
is too great for the explosive selected. hence. very little movement
occurs at the toe while the greatest displacement results in the upper
half-of the bench.

Three options are available to increase toe movement:


Employ angle drilling in an attempt to maintain constan! burdens
from the eres! to the toe
Use a higher energy bottom charge in the curren! vertical drill hales
Decrease the burden with the curren! vertical drill hales
l
11-1 2
Bench Top
:;.;
Slemming -
,.\: 1 2 3 4~5F '
Vs v, , v2 , VJ
v4 Burden Mov es Out
(A)
Al aPlane Wave
v3
Explosiv- No Bending Occurs.
Column
v2
'
v1
Bench Floor
- .,
'

Bench Top

..
Slmming :.: ..... _
..... v 5 > v 4 > v 3 ::..- v 2 ;. v 1

Burden Moves Out As


Flexura! Rupture

(8)

Explosiv
Column

Bench Floor

Vs > v4 : v3 > v2 > v,


Bench Top
Burden Moves Out As
Flexura! Rupture
Stemming
Toe Burden Moves Up At
A Greater Angle To The
Horizontal
(C) Explosiva
Column

Subgrade
_i_ Bench Floor

e FIGURE 11.7

11-1 3
2 3 S

(O) Bench Top

Explosiwe
1

Ys > v4 > v3 > v2 > v1


Subgrade Toe Burden Shows
_ _t __ ' Bench Bottom Llttle Movement

Bench
---
8

S mall Crest Burdens


Cause Slowouts And
Poor Toe Movement

(E)

E1pi_OII'ft
Column
Bench Bottom

FIGURE 11.7 (Cont'd)

11 -1 4
,.. 15 16
6 7 v,
Toe Burden Move1
(F) Beneh Top Out More Wllh Hlgher
v5 Energy

Explotlwe
B

(Highe) Beneh Bottom


\Energy

/
Bench

Stemming

(G) Lefl Ower Muckplle


Reslriels Toe Movement

E11plo1lve
Column
Bench Boltom

Gas
...,.,
, '1 ) / Ejectlon
Pro lile
Face Proflle ., .,. - - - " /
_ , .....___ , 1
Bench Top
,.,-,,. \ 1
..........__ ' 1
Stemmlng 111'/'- .~-- ' 1 11
1 1
1 1 //
1 1 /
/ / /

--.,.-
/ / /

(H)
., --:;. ..... .... ""
son seem ---
EJ:ploslwe
Column

FIGURE 11.7 (Cont"d)

11-1 5
In selecting the latter. care should be exercised so a;; not to
decrease the burden to the point of obtaining the condition shown in
Figure 11-7e The toe burden is now correct for the explosive
selected, but the crest burden is substantially reduced. This may
bring about many adverse conditions near the crest burden su eh ,as
flyrock. blowouts. and increased airblast complaints. Because con-
finement pressures are released near the crest (in this case. a path of
least resistance relative to the toe burden). restrict.ed toe movement
will result. lt is better to use the same burden. but with a higher energy
bottom charge near the toe. This load configuration as shown in Fig-
ure 11-71 tends to pressurize more of the burden mass for longer
periods without adverse eflects. and adequate toe movement gener-
ally results.
Where large leftover muckpiles are left against the lace. Figure
11-7g, toe movement will be restricted and increased ground vibration
levels are likely. Unless the situation requires a buffer. such as when
blasting in the vicinity of mining equipment orto avoid dilution of an
ore blast adjacent toa waste muckpile. it should be avoided. ~l
Where seams are encountered in a blast. Figure 11 -7h. tremen"'.
dous gas ejections with velocities up to 600 ft/sec can occur. Whe[:f
such gas venting occurs. it will adversely aflect other parts of the
burden to displace adequately and inevitably leads to peor overall
blasting results. A stemming deck immediately adjacent to the sea m
will give better results.

e. TIME EVENTS T1-T4 COMBINED

Up to this point. time events T1 to T4 ha ve be en discussed more or


less as separate isolated events. However. in a real blasting environ-
ment. more than one event can occur at the same time.
Considera single vertical hole in a quarry tace with the primer
located near the bottom of the hole as is illustrated in Figure 11 -8.
Assume the explosive used is 40 feet ot ANFO with a velocity of
detonation. equal to 13.000 ft/sec. the material blasted is limestone
with a sonic wave velocity of 1 5.000 ft/sec and a density of 2.3 g/cc.
U pon initiation of the primer. it takes onl- a few microseconds anda
distance of 2 to 6 hole diameters up the column to forma full detona-
tion head. When a full detonation head is formed, it travels up the
explosiva column with a velocity characteristic of the steady-state
velocity, (in this case 13.000 ft/sec). lt takes approximately 3.0 ms for
the 40 foot column of ANFO to be completely detonated.
Within this 3.0 ms. many other things ha ve occurred. Starting at
the bottom of the hole and progressing up the column. borehole

-
11-1 6
Y 101o150011'uc

200 ruuc

1 Mall'rll l!ml'tlon EapiOtiYI' ANFO !CO'J


Vp IS,OOO 11./!.l'c. YOO 11.000 lUce
p 2.3 giCC Hol D- s
" a,.,den 15'

. ILLUSTRA TI ON SHOWING THE INTERACTION OF


TIME EVENTS Tl TO T4 IN A
TYPICAL OUARRY BENCH
FIGURE 11.8

expansion through crushing of the borehole walls has taken place.


This produces compressive stress. waves with tangential compo-
nents emanating from the borehole walls and progressing outward in
every d.irection with a velocity characteristic of the so'nic wave veloc-
ity of limestone. lt takes approximately 1 .O msec for the compressive
strain wave to transverse 1 5 feet of burden to the free tace. Behind the
strain wave propagation sorne radial cracks start to develop in the
crushed zone region of the borehole with a velocity ranging from 25 to
50% of the P-wave velocity for limestone. lf the intensity of the com-
pressive strain pulse is high enough. new cracks and/or extensions of
pre-existing cracks and flaws can be initiated anywhere between the
crushed zone next to the borehole and the free tace. The gre~test
nLJmh0r of crlcks are generally found closest to the horehole
\,IVhen the compressve wave stnkes" free f<Jce. 11 is irnrned>~tely
converted toa tensile strain wave which starts at the free lace nd
trilvels t11Ck through t11e roe k mass towards the boret1ole. Owing to

11-1 7
the new fractures created from the outgoing compresstve strain
wave. the tenstle stratn wave will take somewhat longer to travel the
same burden distance of 1 5 feet. 11 the bur'den is small enough and the
intensity of the reflected strain wave is large enogh. then so me spall-
ing at the free lace or bench top is expected. although no significan!
mass movement will occur.
At 3 ms alter detonation and complete reaction of ANFO. the
original high temperature. high pressure gases ha ve reached a new
equilibrium dueto borehole expansion. 8oth temperature and pres-
sure have dropped significantly resulting in an energy reduction
ranging from'25 to 60% of the theoretical energy originally available.
This remaining energy acts on the surrounding "preconditioned"
rock mass to displace it in the direction of least resistance. Further
fragmentation can occur at this stage from gases entering and
extending preexisting cracks or discontinuities. lt is at this stage
where sorne blasting theories are contradictory Sorne believe that
...
the major fracture network is completed within about 3 ms dueto the
interaction of stress waves on the surrounding material. while other~
believe that the major fracture network is just beginning. -.
Regardless of which time trame is responsible for the develop~
ment of a fracture network. mass movement and displacement f
material at the bench top or lace occurs much la ter in time dueto the
confinement of gas pressure within the rock mass. The onset of mass
movement depends on the material response in conjunction with the
strain and gas pressure stimulus generated from the explosive. For
typical stemming and burdens encountared in the field. bench top
swelling occurs between 1 to 60 ms. stemming ejections between 2 to.
80 ms and bench burdens between 5 to 11 O ms. Surface. uplifting
velocities ar.ound the collar region of a hole occur between 5 and 120
ft/sec. stem.ming ejections between 1 O to 1 500 ft/sec and burden
velocities between 5 to 200 ft/sec. Gas ejection velocities at discon-
tinuities ha ve been recorded as high as 700 ft/se: and often occur in
less than 5 ms.

3. RUPTURE RADIUS

The degr'ee_of damage and fracturing around a borehole can be char-


acterized by four zones as illustrated in Figure 11 -9. In the crushed zone
immediately around the borehole. the explosive induced pressures and
stresses exceed the dynamic compressive strength of the rock by factors
ranging from 40 to 400. ThesEl high pressures acting against the borehole
wall will crush. pulverize and shatter the surrounding rock mass. causing

11 -1 8
intense damage, This zone is al so referred toas the hydrodynamic zone in
which the elastic rigidity of the rack becomes insignificant. (6)
Next to the crushed zone is a region defined by a severely fractured
zone referred to as the non-linear zone. Here fracturing can rarige from
severe crushing through partial fracturing, to plastic deformation. Extension

----- -- ....
-
.... .....
....
Legend

1 Crushed Zone
''
'' 2 Severely Fractured Zone

' 3 M.oderately Fractured Zone

4 Least Fractured Zone


1
1
1 S Rock Undamaged
1
1
1
1 ;,
1 5 ~
1
1
Expanded 1
Borehole
1
1
Alter 1
Oetonalion 1
1
1

ZONES OF RUPTURE RADIUS


FIGURE 11.9

of cracks can occur from previously formed cracks by the tangential com-
ponen! (hoop stress) of the shock wave. infiltration of gas pressure and at
flaw sites.
In zones 3 and 4 (elastic zones) tensile failures and crack extensions
occur in a less intense mode beca use the stress wave amplitude has atten-
uated significantly. Much of the original energy from the detonation has
been consumad in the form of heat. friction. and fracturing in zones 1 and 2.
The peak amplitude ofthe compressive stress is now much smallerthan t..,,
compressive strength of the rack so no new fractures are likely in this wae
type. However. the tangential stress component of the wave is still substqr

11-1 9
. tially largerthan the tensile strength of the rock Sin ce the tensile strength of
rock is about 1/1 5 to 111 O of the cornpress1ve strength. the tangent1al stress
of the wave is large enough to cause radial fractures. These new fractures
are formed from the extension of cracks in the non-linear zone (zone 2) or
from cracks initiated from microfractures and flaws inherent in a typical
rock mass.
Once the tangential stress has attenuated below the critica! tensile
strength of the rock. no further breakage occurs beyond this point as illus-
.trated 1n zone 5 (Figure 1 1 -9). Once the w<~ve or rlisturbHnce pnsses into r~nd
through this zone. tt1e inrlividu<~l r>art,cles of ttw rnediurn wlll oscill<~te ano
vihrnte ahout the~r rest r>Ositions witlm> tt1e el<~ sil e linuts of tlw roe k <1nc1 so 110
perrnanent damage results lt is thiS region where sesn11c waves are car-
ried considerable distances and are responsible for ground vibrations.
Table 11-2 gives an idea of the degree of maximum damage found
around the crushed and fractured zones in lerms of charge radii for a
number of conditions. Results are based on the works of many researchers.
conducted in a number of difieren! materials with varying explosives. Fo~"l
given explosive. the rupture radius is greater in soft rock than hard roe~.
Given the same roe k. the rupture radius is greater for higher strength exp15f
si ves than lower strength enes. Thus. the degree of radial rupture is influ-
enced by the explosive. material properties and structure.

TABLE 2
OEGREE OF OAMAGE AROUNO A
BOREHOLE IN TERMS OF CHARGE RAOII
- -----.----
CAUStifD
- - RAOtUS o
---
o lO NE
tPtO StVE CHARGIE MA TEAIAL
'" Q&MAGIE

,......
SOURCE f.I{PI.OSIVf COMMENTS
wo UNT SHAPIE AOCK nE CHAAGIE Ct-~ARGE
RAQII tMAIJ '"
RAOI1

Ollen 171 co 0.2S kiiJ S Grenote - "


2.00 . , S
.....
G1ent1t

.....
-
- "
. e AS SS
Snnd 111 10... Oy"'''"''
ANFO e - 15-22
Cenrmote(ll ~ e Tullec:eOul 3.0 2030
o,.., ....,... Pyroctet.hc
- -- Soll Aocll 212

..
CoiOfdO PO)
Sc:hool ol - Heod AOCII - 202l
Mtn
-
DohcJ t 111 NIICteeo
fTNT)--
Grenll"
"
Alc:fiiiOII (12) l.l . , tmJ e Grel'lite 3A.S -
o.anctree tUl e a.ao
lO 0.1
2 11 . , S Granll 2.3
- -
So1tund (1A) ANFO "' e G"''' - "
K.,u., Underw .. er S "'vu - T"orttcltly
111 s., ~a a Aock CIICINIIId
Ollche9 e "'v
1 Aoc k
- T .. IOrlhCIIIy
CIIC:IIIIIId
Volr. el - G""''' Lolfll 1-12 JO SO
.. ,1!1) 'o"' a
Co"c"''~'
l'ntQ (111 Nurt"'' ,.,....,......."' 2.Pl.S - "'o"ontll
faclu""9
-

e
Blow Shol
" Poonl

11-20
4. BLASTING THEORIES (Past & Present)

In this section. blastinq theor~e.,; of the past and presentare discussed in


concept form. Table 11 -3 '" ::> l1st of sorne of tt1e more common thoughts
regarding breakage mect''"". ,, "" :11 ":1 tn' ,.,..,.,;,_,rchers responsible for their
intraduction. This list is by 110 "1eans C<-11 1plde. but it do es illustrate how
certain thoughts on blasti1 ,.,., Li ovurv 'ldll,.,Li ,.,.:t!. t11e simple reflection theory
alter World War 11 and proy1 "'::.:t:ci to u'" , , ''-'' '-' c;omplex nuclei or stress-
wave flaw theory af the 1..>re:.<.-rl.
Sine e ea eh theary has i11t'""""'t stre .gts and weaknesses. the m a in
cancepts afea eh theary a ..,. r:.-c;t r:xplain..,,J with a brief description. Blasting
theories discussed are:

a) Aeflectian T.heory (Reflected Sue:;s Waves)


b) Gas Expansian T.heory
e) Flexura! Aupture
d) Stress Wavr'c & Gos E.>p<..~n,~iofl T.t.~ory
e) Stress Waves. Gas Expansion & Slless-Wave/Fiaw T.heory
f) Nuclei ar Stress-Wavt/Fiaw T.h..,ory
g) Torque Theary
h) Cratering T.heory
i) Cratering Mechanisms

a. REFLECTION THEORY (Aef1ected Str..,ss Waves) ( 17. 18. 19. 20)

One af the first attempts ta explain. analytically. how roe k breaks


wnen a cancentrated explasive charge is detonated in a borehale
near a free surface was with the reflectian theary. The concept was
simple. straightfarward. and based strictly an the well known fact that
rack is always less resistan! in tensian than in campression. A
compressive strain pulse is generated by the detanatian of. an
explosive charge. moves thraugh the rack in all directions with a
decaying amplitude. and is reflectad anly ata free surface. At the free
surface. the campressive strain pulse is con verted into a tensile strain
pulsethat progresses backta its paintoforigin. (Se e Figure 11-1 0) Since
rock is weakest in tensian. it is easily pulled apa~t by the reflected
tensile strain pulse and damage at the tace appears in the form of
spalling. The high pressure. expanding gases. are nat deemed
directly responsible far the major degree af fracturing that accurs.
A more detailed explanatian fallaws: Detanatian af an explosive
charge in roe k generates a large quantity af high temperatura. high
pressure gas in a very short time. Typically. this occurs in a few

e microseconds far small cylindrical charges andina few millisecands

11 -21
TABLE 11.3
BLASTING THEORIES ANO
THEIR BREAKAGE MECHANISM

BREAKAGE MECHANISMS

COMPRES-
DATE RESEARCHER(S) TENSILE NUCLEI
SIONAL GAS FLEXURAL
REFLECTE O STRESS-
STAAIN PAESSUAE RUPTUAE
WAVES FLAW
WAVES

1949 Obert. Ouvall (17) (18) 1


1956 Hlnd (19) 1
1957 Ouvall, Atchison (20) 1
1958 Rlneharl (21) 1

1963 Langfors, Kihlslrom (22) 2 1


1966 Starfleld (23) 1

1970 Porter, Fairhurst (24) 2 1


1970 Pe~son, Lunborg. Johansson (25) 1
1971 Kutter, Fairhursl (6) 1 1
1971 Field. Ladegarrd - Pederson (26) 1 1
1972 Johansson, Persson (27) 2 1
1972 Lang, Faureau (28) 4 2 1 3
1973 Ash (29) 1 1
1974 Hagan (30) (31) 1 ;.
1978 Barker, Fourney, Oally (32) (33) (34) 1

1983 Winzer, Anderson, Rilter (35) 1


1983 Adams. Margolin (36) (37) 1
1983 McHugh (38) 1

for long cylindrical charges found in normal bench blasting. This gas
pressure acting against the borehole wall generales a compressive
strain or stress pulse of high amplitud e which will crush and/or frac-
ture rock next to the borehole. This stress pulse travels radially out-
ward in all directions from the shot point at speeds equal to or greater
than the velocity of sound in the medium. Dueto wave divergence and
energy absorption by the roe k. the pulse amplitude decreases very
rapidly. Thus. the extent of the crushed zone immediately next to the
borehole is relatively small.
Wh_en a longitudinal compressive stress strikes a free surface.
two reflectad pulses are generated. a tensile and shear pulse. The
amount of energy imparted to each depends on the angle of inci-
dence of the compressional stress pulse. Of the two reflected pulses.
the tensile one predominates in breaking roe k as it moves back into
the rock.

(_,
11-22

-
The effective transfer of detonat1on pressure to stress in the roe k
depends on the impedance match of the explosive to roe k. A smaller
explosive to rock impedance ratio was shown to provide a more
effective transfer of this pressure to stress. Ttle concept of reflection
breakage is illustrated in Figure 11-1 O. The t1me order of key events
are:

17 Free Face
t - detonaton. generation of high
0
ts pressure. high temperature gases

---- 's
. 17

ts
14 ~
,- t1 - borehole walls are crushed and
stiq!'ltly tractureo dueto htgh gas
13 prP.ssure. and borehole expan~s
12 S poli- Type
Fallure ol
..'
cornprcsstonill ~tra1n pulse nrop,a
Material In q<tlcs outward m all dtrecttons :--
Tenslon

's - piHt' of compressonal s1ra1n pulse


'a imrmqes on lrP.t:- surtttce
Material Displaced
Outward From
... ... Fa ce t -t
5 6
- Part of pulse continues to travel
... ... ' 's outward and part of t is reflected al
the free surface as a tensile stram
' ........ 7
pulse

- slab of rack begms to detach from


free tace and m oves forward
Free Face

1' - other compress1ve stress pulses


arnve at the newty formed lace and
repeats brea~mg process

RELECTION THEORY
.TENSILE FRACTURE BY RELECTION
OF A COMPRESSIVE STfiAIN
PULSE AT A FREE SURFACE
FIGURE 11.10

Slabs broken off closer to the hole are displaced with lower
velocities.

11-23
b. GAS EXPANSION THEORY (25) (39)

The pressure acting on the walls ~~ an explosive filled hole. u pon


detonation. will be approximately one-half ofthe detonation pressure
due to expansion of the borehole. This pressure will propagate out
from the borehole into the rock as a shock wave. The material
between the borehole and.the shock frontis compressed and flows
elastically or plastically. depending on the pressure and strength of
the rock. So me radial cracks form next to the borehole wall starting at
about two hole radii out and then propagate radially inwards as well
as outward. The greatest frequency of radial cracks are next to the
borehole. but a few extend farther out. When no free tace exists. a
small number of these radial cracks become very much larger than
the others.
By the time the shock wave reaches the free surface. radial crack
lengths formed are less than ene quarter of this distance. At this stage
the longest of cracks ha ve extended inwards and reached the bore:
hole wall. Gas pressure is now capable of entering these cracks and i'ft.
the pressure is high enough can reach out towards the crack tips. h
thus furthP.r elongating the cracks. This has the effect of aiding cracksot
that interact with the returning ten sil e wave and cause them to reach
the free surface. Up to this point. acceleration of the rock mass
between the hole and free tace has been negligible. Only alter the
cracks have reached the free surface is the rock accelerated by the
remaining gas pressure.

The key point of the gas expansi'on theory are:

Radial cracks are initiated not immediately next to the borehole but
about two hole radii out and extend inwards toward the holeas well
as outwards towards a free tace.

Rock displacement does not occur until pressurized radial cracks


extend to the free surtace.

c. FLEXURAL RUPTURE (A Gas Expansion Theory) (29)

During detonation of an explosive confined in a borehole. two


distinct pressures are formed: one from the detonation i!self and the
other from the highly heated gases acting on the borehole walls. In

11-24
this theory. ninety percent of the total energy to break rack is in the
latter. Detonation pressure acts only momentarily against any ene
part of the borehole's interna! surface area. while gas pressure is
sustained considerably longer until some form of cavity volume
change occurs. Gas pressure, then. is the majar componen! respon-
sible for fragmentation and flexura! rupture.
Radial cracks form only in planes parallel with the borehole axis.
No cracks develop where the explosive is not in immediate contact .
. thus most cracks form adjacent to the borehole wall where tangential
stresses are produced within the borehole's wall as the cavity is
pressurized. Providing strain energies at crack tips are adequate.
extension of fractures continue. Breakage by reflection of strain
energy ata free tace is considered negligible. Gas pressure drives
the rad.ially produced cracks through the burden to the free fa ce and
displaces rack through bending and in the direction of least resist-
ance generally following naturally occuring planes of weakness. lt is
during this final stage where the majar breakup of intact material
takes place.
Breaking of rack by flexura! rupture is analogous to bending ~nd
. breaking a beam as illustrated in Figures 11-11 and 11-12. A rect?n-
gular beam is used to represen! the field configuration of bench
height. H. and burden, B. in the form of a modified cantilever beam
model. The fixed end of the beam represents toe conditions while a
roller. placed directly opposite the center of the stemming column.
represents the stemming function. The roller allows the collar regan
to rota te and m ove longitudinally but does not allow deflection normal
to the borehole axis. Although not shown for clarity of concept. the
beam thickness in Figures 11 ~-h and 11-12 is actually equal to the
burden. Borehole pressure is represented as a load distributed along
the length of blasthole containing the explosive. Rack weight of the
bench segment is considered negligible relative to the load resulting
from the borehole gas pressure. Maximum contribution of total rack
. .
load acting at floor level is only at a ratio of about 1:1 00.000 or more
compared togas pressure.
The degree offrag mentation is controlled by the stiffness property
ofthe burden-rock mass. This stiffness depends on existing restraints
to movement. rack (Young's modulus). radially-cracked
block's geometric shape as defined by its average thickness. width.
and length. In terms of blast configuration, burden. spacing. and
bench height are the controlling factors for any given rack.

11-25'
B

. e
o
..o =
,
,2
l
o L

~ =

Q

777'T."'"'" ____________ _ Bench Botlom

Fixed End

BEAM BENDING MDDEL BEFORE DETONATION ''l


FIGURE 11.11
"i

,..,

BEAM BENDING MODEL AFTER DETONA TI ON


FIGURE 11.12

(
11-26
To achieve adequate flexura! rupture. the burden to length (8/L)
ratio becomes critica! because stiffness varies w1th the third power of
this ratio. For a given explosive diameter and reflective 8 value.
decreasing the bench height L has the effect of.

i) stiffening the burden rack


ii) reduces fragmentation

iii) inhibits the necessary lateral and upward displacements needed


to break collar material and remove toes

Reducing burden for a given bench height has the opposite


effect. Doubling the bench height for a given burden. or reducing the
burden by one-half for a constan! bench height has the effect of
reducing the stiffness theoretically sorne eight times. although in
practice a 8/L ratio of 1/3 is often adequate.

d. STRESS WAVE ANO GAS EXPANSION THEORY (6)

In 1971. Kutte.r and Fai.rhurst combined the concepts of strain


wave induced fracturing and gas pressure as the main mechanisms
to fragment rack. Their experiments were performed with homogen-
ous plexiglass and rack models.
Alter detonation. an intense pressure wave is emitted into the
rack from the impact ofthe rapidly expanding high pressure gas. This
pressure rises immediately to its peak and can be assumed to be
one-half to one-quarter of the detonation pressure. Due to cavity
expansion around the borehole and the cooling of the gases. the
pressure decays exponentially. In spite of the decay. the pressure is
sufficient to exert a quasi-static pressure on the rock boundary for a
relatively long time.
The amount of energy in the shock wave is calculated to be only a
fraction of the total energy released by the explosiva. In granite this
was measured to range between 1 Oto 18 percent while in salt it was
only 2 to 4% of the total energy released. The remaining energy is
contained in the gas pressure. However. the compressional wave-
energy is sufficiently high next to the borehole to cause extensiva
breakage.

A radially fracturad zone is the first fracture pattern to develop


around the new expanded cavity. Next to develop is a ring of wider

e
spaced radial cracks.

11-27
This width of radially fracturad zone depends on:

the !ensile strength of the rack


wave velocity of the rack
input oressure of the explosiva
detonation velocity of explosiva
extent of energy absorption in the rack mass

The di a meter of the fracturad zone was theoretically calculated to


be around six hale diameters for a spherical charge and nine hale
diameters for a cylindrical charge. lt is in this expanded or equivalen!
cavity that the gas pressure becomes active and not in the original
borehole. Thus cracks are pressurized and free to extend toward a
free tace. The original stress wave functions only to precondition the
rock by initiating (in tension) radial cracks at the borehole wall.

The main points of interest of ttie stress wave and gas expansion
theory are:
:::-i
-f
8oth stress waves and high pressure .gases play an important role_ 1
in fragmenting material. Neither the strain wave or gas pressure.:4
alone is responsible for rock fragmentation in blasting.

Radial cracks originate at the borehole wall.

Pre-existing cracks would reinitiate under stress. but no new cracks


would form in the area occupied by an old crack.

e Presence of a free surface favors extension of gas presurized


radial cracks in that direction.

ln-situ stresses affect the direction in which radial cracks travel.

For a given borehole size. an increase of explosiva charge beyond


an optimum amount does not increase the fracturad zone. but
results only in additional crushing around the cavity.

e. GAS EXPANSION, STRESS WAVES, STRESS-WAVE FLAW, ANO


REFLECTION - (Combinad Theory) (28)

Stage .1-0n deton"ation of the explosiva the high pressure shat-


ters the rock in an area adjacent to the drill hole. The outgoing shock
wave traveling at 9.000 to 1 7.000 feet per second sets up tangential
strsses that create radial cracks which move out from the region of
the hole. The first radial cracks develop in one to two milliseconds.
(Figure 11-13a)

11-28
Pulverlzed

Slage 1 (a)

Free Face .

Tenslle
Wave

Slage 2 (b)
Expandlng Borehole \ Spall
\

Hlgh Pressure
Er.plosive Gases

Slage 3 (e)

Expanding Borehole

FRACTURES OPENED UP ANO PROPAGATED BY GAS EXPANSION


PRODUCING AN ISOLATED FRAGMENTED ROCK MASS OR CRATER
FIGURE 11.13

Stage 2- The pressure associated with the outgoing shock wave


of the first stage is positive lf the shock wave reaches a free lace it will
reflect. but in so doing the pressure falls rapidly to negative values
anda tension wave is created. This tension wavetravefs back into the
rock and since this material is less resistan! to tension than to com-
pression. primary failure cracks will develop due to the tensile
strength of this reflected wave. lf these tensile stresses are sufficiently
intense they m ay cause scabbing or spalling at the free lace. (Figure
11-13b)
In rock breaking this spalling effect appears to be of secondary
importance. lt has been calculated thet the explosive load must be in
the order of 8 times the normal load to cause failure of the rock by
reflected shock wave alone.
In the first and second stages. the function of the shock wave
energy is to condition the rock by.indcing numerous small fractures.
In most explosives the shock wave energy theoretically amounts to
only 5 to 1 5% of the total energy of the explosive. This strongly sug-
gests that the shock wave is not directly responsible for any signif1-

11-29
cant amount of rock breakage. but it do es provide the basic condition-
ing for the last stage of the breakage process.
Stage 3-ln this last stage the actual breakage of rock is a slower
action. Under the influence of the exceedingly high pressure of the
explosion gases. the primary radial cracks are enlarged rapidly by
the combined effect of tensile stress induced by radial compression
and by pneumatic wedging. When the mass in front of the borehole
yields and moves forward. the high compressive stresses w1thin the
roe k unload in m u eh the same way as a compressed coil spring being
suddenly released. The effect of unloading is to induce high tension
stresses within the .mass which complete the breakage process
started in the second stage. The small fractures and threshold frac-
ture conditions created in the second stage serve as zones of weak-
ness to initiate the major fragmentation reactions. (Figure 11 ~13c)

f. NUCLEI ORSTRESS WAVE-FLAWTHEORY (32. 33. 34. 35. 37. 38)

This rel.atively new theory was formulated at the University oJt


Maryland in the fracture mechanics laboratory. Laboratory test~
were conducted in homolite-1 00 models. both unflawe.d and flawed.
by simulating many of the geologic structures and. discontinuit1es
(joints. fractures. bedding planes) typically found in large scale
bench blasting. Results showed that stress waves were quite impor-
tan! in the fragmentation process and caused a substantial amount of
crack initiation at regions rather remete from the borehole. These
regions consisted of small or large flaws. joints. bedding planes. and
other discontinuities that acted as a nuclei for crack formation. devel-
opment or extension. This new stress wave dominated mechanism of
fragmentation is referred here as the nuclei theory.

The theory and actual mechanisms of stress wave propagation


and interaction in a flawed medium are quite complex. They involve
many phases such as: (40)

detonation and crack nucleation around borehole


_ crushed zone extension
dynamic crack stability
activation of flaws
coalescence of wave velocities and strains
branching of cracks
interaction of cracks and reflectad wave systems
instability of crack direction
random progressive failure

11-30
In more simple terms. the important points of the theory nre
explained with the illustration in Figure 11-14. A borehole .is located
behind a free lace with two discontinuities. a joint plane anda small
flaw. located between the borehole and free lace. Assume al\ other
areas in the med u m to be homogeneous and flaw free
In unflawed material. only 8 to 12 dominant cracks emerge from a
dense radial network around the borehCJie. These dominant cracks
can travel significant distances and consequently form large pie
shaped segments. that alone are not conducive lar good fragmenta-
lan. Stress waves continuing away from the fractured zone around
the borehole result in no further damage.

Jolnt 1
Free
Borehole
Plane
Fa ce
_
o Flaw

~
(a) o
(e)
'-

'

o (f)

(e)~ o

(d) ~
NUCLEI THEORY
FIGURE 11.14

11 -31
In flawed material or sect1ons of the material which contain flaws.
fragmentation is quite different. Consider the P and S waves propa-
gating away from the fracture network around the borehole in Figure
11-14b and 11-14c. Refer to Chapter 12-Vibration/AirBiast section
for a discussion on Seismic Waves. No fracturing takes place until the
flaw (joint plane) is initiated by the P wave tail and the leading front of
the S wave, (Figure 11-14c). The remainder of the S wave has
sufficient energy to keep the crack from arresting. A similar effect
occurs as the P and S waves move past the small flaw between the
joint plane and the free tace. (Figure 11-14d). lt is importan! to note that
cracks are initiated at flaw sites re mote from the borehole region by
the combined action of the P wave tail and the S wave front. Flaws
initiated in the immediate borehole vicinity of these waves ha ve only a
small effect. Note also. that the outward directed P and S waves can
initiate flaws anywhere independent of the presence of a free surface.
When a P wave encounters a free tace (Figure 11-14d and 1 1-::-
14e). it is reflected and travels back into the medium as a !ensile wav~t
t meet the outcoming S wave. Atthis stage. constructive interference~
can occur which allows for further crack initiation or extension of
cracks previously formed. New wave systems (PP. PS. SP. SS. PP. and
-
S. PS. and S) will also form from the original outgoing wave system
upon reflection at a free surface or discontinuity. These new wave
systems can also contribute to crack extensions. Figure 11-141 and
11-14g illustrate further crack extemsions when all wave systems
have been reflected back towards.the hole.

The important points of the nuclei or stress-wave flaw theory are:

the fracture network spreads with the speed of the P and S waves.
which initiate fracture around flaws remete from the borehole

in highlyflawed material, fragmentation results from the nucleation


of new cracks at flaws and reinitiation of old cracks from the
reflectad stress wave systems

gas pressurization does not contribute significantly to the fragmen-


tation process

Computational models incorporating stress wave/flaw interac-


tion as a mechanism of nucleating and extending cracks is growing in
popularity. (32-38, 40) Although the models differ in approach and/or
details, the main idea is that shock and/or stress waves fragment

11-32
material and gas pressure acts to displace the broken material.
Stress wave functions not only to initiate fractures at or near the bore-
hole wall. but al so initiate fractures throughout the rock mass being
blasted.
Recen! work in full scale production shots and in large blocks
added further insight into this phenomena. (35) Stress wave induced
fracturing at flaws and discontinuities removed from the borehole
was found to be considerably greater than either spalling or borehole
radial !ensile failure documented by earlier works. Gas pressurized
radial fracturing, in typical bench blasting operation. was found to be
only a minor contributor to the overall fragmentation of the rock mass.
So me key points. of Winzer's theory and observations are:

i) new fractures are seen to form at the lace at about twice the
time it takes for the P wave to traverse the burden distance

ii) old fractures are the loci of new fractures or are re-initiat~d
themselves early in the event; they continue to be active for
several tens of milliseconds alter detonation of the explosi~e

iii) fragmentation continues in blocks of rock. following detach-


ment from the main rock mass. by trapped stress waves

iv) the fracture pattern on the free lace is well developed prior to
the exp.ected time of arrival of radial cracks.from the borehole

v) in blasted faces from production-scale shots. fractures are


observed to have initiated at. and propagated from. joint and
bedding planes. suggesting the same operating mechanism(s)
as those observed in homolite models at the University of Mary-
land

vi) gas venting occurs through already open cracks relatively


late in the event. indicating that the majority of fractures
observed on the free tace are not gas pressurized

vii) in more massive rock stress waves are transmitted with


higher velocity and less attenuation. but fewer fractures will
form because there are few fracture sites. However. more
radial fractures will form in massive rock. while fewer frac-
tures form at a distance from the borehole

11~33
viii) large fragments will form early in the event. andas they move
and fractures open. large segments,of the rock mass will be
effectively isolated from further stress energy

ix} in more heavily fractured rock, the stress wave velocity will be
lower and attenuation higher. but there are more fractures to
serve as initiation sites

x} the stress wave takes longer to penetrate the mass. and


movement of the rock can be expected to be slower as more
energy is absorbed by the rock mass

xi} cracks open more slowly, and smaller masses of rock are
isolated early in the event. so that later arriving stress waves
can continue to increase crack initiation and propagation

g. TOROUETHEORY

The success of this theory is totally dependen! on the absofWe.


accurate timing of initiators. When two adjacent explosive colura,s
are initiated simultaneously from opposite ends. a compressi~al
shock wavefrom each column traveling. parallel but in opposite direc-
tions is forme d. (Figure 11-15) The greatest stress is always di recte>
perpendicular to the primary shock front. This stress is al so assumE.
to be greatest near the detonation head in the explosive and dimin-
ishes with distance away from the detonation head. An u neven stress
distribution is formed between explosive columns when the columns
are fired simultaneously and from opposite directions. This action
.
tends to toss the fragmentad rock between explosiva columns in a
'
counterclockwise motion. Reversing the primers of each explosive
column will toss the material in a clockwise motion. This action is
precisely what is needed to obtain uniform fragmentation and avoid
tight muck pi les such as in the case of ln-situ retorting. For this theory
to work. exact initiators are crucial; nothing less will do, especially
when using explosivas with very high velocity of detonation.
. .
h. CRATERING THEORY (41-45}

The concept of cratering. its development. and resulting applica-


tions were originally proposed by C. W. Livingston and la ter modified
by others such as Lang and Bauer. (41} (4=3) (44} lt involves a spherical
charge of length to diameter ratio of less than or equal to 6 to 1.
detonated atan empiracally determinad distance beneath the sur-

(_
11-34

-
)

When Er.plosive Columns Are


Prlmed At Oppoaite Ends
And Fired Simultaneously,
The Rock 11 Fragmented
Directlon Of Greatest And Tosaed In A Counter
Stress ls Perpendicular Clockwlse Mollon
To Prlmary Shock Wave

. Ex'plosive
Column
Deck

Stemming
De e k

' l
1~

APPLICATION OF NEV\(.BLASTING
THEORY TO INSITU ~ETORTS
BLASTING
FIGURE 11.15

lace to optimize the greatest volume of permanently fragmentad


material between the charge and free surface.This implies that given
a specific explosive and material. there exists a burden distance
between the char'ge and fre surface which yields the largest crater
(Figure 11-16d). This burden is referred toas the optimum burden or
depth. Similarly, there .exists another burden distance referred to as
the critical distance. which is too farbelow the surface to result in any ;,
era ter or expuls.ion of material at the surface, other than minor radial
1 cracks. This is the point where material at the surface just begins to
show evidence of failure, (Figure 11-1 6b).
1

1 e)
11-35
)
Crater data can be plotted in a number of d1fferent ways. Figure
11-1 7 illustrates the effect of two explos1ves'. A and B on the amount of
fragmented material that each is capable of achieving at different
depths of burials. Note that the higher energy explosive always frag-
ments a greater volume of material at the same depth of burial as
explosive A, but that the optimuQ"l depth of burial differs for each
explosive .

.,
; 1 ~
:. ...
.
_:

o )
.
e
' ,-. '~,t "
, O )
1 _....
.>
' :t l'
1
1 do For
do For Exploslve ~.
' 1 Explosive 8

lncreaslng Depth Ot Burla!

VOLUME OF FRAGMENTED MATERIAL VERSUS


DEPTH OF BURIED FOR TWO EXPL.OSIVES IN
THE SAME MATERIAL

-FIGURE 11.17
- , ; !"1' ,, ..

-~ ~;

Ariother method of reprsenting ~rater'data on a common base is


by plotting V/W on the y-axis and the depth ratio on the x-axis as-
shown in Figure 11-18. (44) Vis the vol u me of broken material in cubic
feet. w is the weight of explosiva in 'pound's. and the depth ratio has
. ... been
' ~
defined as the depth
.. .. .
of burial_ divided. by the critica! depth. The
importal)t thing to n~te is thanhe optimum .depth ratio. ( 6
0
). varies
.. with eacti expiO'sive-rock combiriatiori. The advantage of performing
su eh fiefd experim_erits is that' one w'ould obtain era ter data specifi-
cally suited to the user environment-for a number of different explo- )e
11-38
sives. Although the curves in Figure 11-18 are fitted as smooth
curves. one should remember that some scatter of data is always
present and it is importan! to take this into account for crucial applica- ,,
tions of cratering.

1
Frozen Vellow o,.
50% Forcite
20
Froten Overburdea
ANFO ;

10
lron Formation
Slurry

.3 .4 .5 .,

ROCK REMOVED IN CU. FT. PER LB.


OF EXPLOSIVE VS DEPTH RATIO
FIGURE 11.18 (44)

l. CRATERING MECHANISMS (4) (45)

As the high pressure explosive gases expand ag~inst the medium


immediately surrounding the expi()Sion. a spherical shock wave is
generated causing crushing, compaction and plastic deformation.
(Figure 11-19a) For commercial explosives the initial shock pres-
sures are on the arder of 1 00 to 200 thousand atmospheres (ene
atmosphere = 14.7 pounds per square inch). As the shock front-
moves outward in a spherically diverging shell, the medium behind
the shock frontis put into radia(compression and tangential ten sien.
This results in the tormation ot radial cracks directed outward trom
the cavity. The peak pressure in the shock front becomes reduced
due to spherical divergence and the expenditure of energy in the

e
medium. For shock.pressures above the dynamic crushing strength

1 1-39
Surface
-ltWA'l"W!$'W"!_J!?. .-."" C W:CW\4
- - - --- ,-,-,-,-
- CA :.0..,_ 1 C
--,-_,-,_--

--- ~
." \ -
e ompress 1o~nal
Wave
-
- .
'-
_
.~,.e'''-.-'--
'
-
-'
, ' -J - - -
a) Detonalion
Crushing Around Charge
- '_, -.. -.
Front _,--:_ \ \ :
--_,
-. ,-\
'
-
=-~:-
...
.
__..:........__/= _-
Stress Wave Reaches Surface

Spalling
Surface ~L ;.~e~
2 L%025 &!Z) <Z. .
-;..! r' \ '.. \';.... .... ,E#(ZJJK'Bt'\4\'\!b
Refle~ed-- -/ ~....;.~~= ;-:;.,..._: \-:_-.:.. ---
'!..-
W - ' - '11IJJij - - r- '
-
ave - ' - -: '~~~ ' - - - 1 :_ -- ..:._ - b) Stress Wave Reflects
- ~ ,_ \ . ~ :.! . 1 - - - - - at Surface
Compressional --JJt'' - - ' _..,(' . ,~~' , - - 1 ~-- Some Surface Spalling
Wave _, _,
\ ' - -
- - 11 -- -
.- ' -
~.:{.
:.t
....
1

Surface

e) Gas Expansion And


Acceleration

Material Material
Ejected

Surfac:e
Material d) Gas Ventlng And
Material Ejectlon

-- ---
---
--

CRATERING EVENTS ANO MECHANISMS


FIGURE 11.19

e
11-40
ot the medium. the material is crushed. heated and physically dis-
placed, forming a cavity. In regions outsidethis limit the shock wave will
produce permanent deformation by plastic tlow. until the peak pres-
sure in the shock front has decreased toa value equal to the plastic
limit of the medium. This is the boundary between the plastic and
elastic zones shown in Figure 11-20.

!-, ---RR ---l


'
i1 . - - - R L - -
: Appare,"t
RA~ Crater
_ urta~ _ --~":::~~.!_ 1 Boundary
-- --r- -----~

True Crater
Boundary

RA =Radlus of Apparent Crater .. -


- .
RL =Radlus of Lip Crest ..
RR = Radlus of Rupture Zone ....... ..
... ELASTIC
ZONE
1
008 = Oepth of Burlal 1
PLASTIC
HA =Oepth of Apparent Crater.
ZONE
1
1

EMPLOYMENT OF A TOMIC DEMOLITION MUNITIONS


DEPARTMENT OF THE ARMY, WASHINGTON, O.C .. AUG. 1971
FIGURE 11.20

When the compressive shock front encounters a free lace. it must


match the boundary condition that the normal stres~ or-pressure be
zero at all times. This results in the generation of negative stress. or
rarefaction wave which propogates back into the medium(Figure 11-19b).
Thus the medium which was originally under high compression is
put into tension by the rarefaction wave. This phenomenon causes the
medium to break up and fly upward with a velocity characteristic of
the total momentum imparted to it. In a loo se soil material. this spalling
makes almost every particle fly into the a ir individually. while in a rock

11 -41
medium the thickness of the spalled maten al is generally oeterm1ned
by the presence of pre-existing fracture patterns and zones of weak-
ness. As the distance from surface increases. the peak negative
pressure decreases until it no longer exceeds the tensile strength of
the medium. The velocity of spalled material also decreases in pro-
portien to the peak pressure. This breakage mechanism is predomi-
nan! only for charges placed at very shallow depths of burial.
The two mechanisms described so lar are short ter m. lasting only
a few milliseconds. The gas acceleration mechanism. however. is a
much longer lasting process which imparts motion to the medium
around the detonation by the expansion of gases trapped in the
explosion-formed cavity. (Figure 11-19c and 11-1 9d) These gases
are produced in the surrounding material by vaporization and che m-
i cal changes induced by the heat and pressure of the explosion.
Venting occurs because the material is no longer cohesive enough to
contain the explosion gases. As the gases are released. fragments
assume free ballistic trajectories. At depths of bunalat which crat_~
d1mens1ons are max1mum. the gases produced wlil g1ve appreciabit!l
acceleration to overlying material during its escape or ventir>il
through cracks extending from the cavity to the surface. At shallow
depth of burials the spall velocities are so high that the gases are
unable to exert any pressure before venting occurs. For very deep
explosions the weight of the overburden precludes any significan!
gas acceleration of the overlying material. Gas acceleration is the
dominan! mechanism at optimum. depth
~ .
of burial. With a constan!
weight of explosive. the optimum ~epth of burial varies with the sur-
rounding material.
At deep depths of burial. the mechanism of overburden collapse
(subsidence) becomes dominant. This effect is closely linked to the
crushing, compaction and plastic deformation mechanism which
produces an underground cavity. At these depths of burial. spall and
gas acceleration will not impart sufficient velocity to the overlying
material to physically eject it from the crater. Most throwoutreturns to
the crater as fallback material. In a roe k medium the bulking action of
the roe k. when it is disoriented from its original fracture pattern. could
produce a volume greater than the underground cavity. This could
result in no crater ora mound above the ground rather than a crater.
At even deeper depths of burial, about twice or deeper of that of
optimum. another type of subsidence occurs. In this case the spall
and gas acceleration has no significan! effect on the overlying mate-
rial. Only an underground cavity is formed. When the pressure in th'?
cavity decreases below overburden pressure. the roof of the cavity
begins to collapse. In most media this collapse will continue upward

11-42
e
forming achimney of collapsed material: lnsoil. where the density of
the material willnot.significantly change alter it has fallen. the vol u me
of the undergrc und cavityJwill be transmitted to the surface.
Figure 11-21 illustrates:surface time profil~s after.detonation of a
40 pound equivalen! charge.of ANFO .. buried S.O.feet in an unconsoli-
' . dated. sedirDenta~y type materiaL (46).Highcspeed photography was
1
' ' ., .,
:! J .
' f -. -

:J ..
~ .. i '' . : '. fl! .. :.: ~~ )'

Gas Ventlng , ., . . '. ,.J

,Angle
- \ '
1
....''.. .o
. "1 :

..
' '
; ..

....
N9
' '.. -Gas'
'
,i
No Gas
\' ' .
. ~~ .... }

Ventlng Ventlng
'";' .

' . -
!. '

...
c.
' '
.._ o
,.
,,
-. ::.; 1
.' .\
1 r \ ,. : .1

\
.. " .,\
r < ' . '
,.
. r . "

. Hole Ola. = .6 1/2"


~t j

'' ,.
1'
.E.~ploive. Cha;ge. = _40. ib_, AN_FO
e r.. t. ' . . ' . : . . . .

- _ 'Gs. Ventlng . l : ).,


Primer
--:-- - No Gas Ventlng
-... - - - - Mound Prollle . . ,, . ' '

...
. ';
.
f ) l ~. ~ . ,1: .
o 3 6 9
' 1'
. '
~.
1 1
Sea le (Feet)
1

....
FIGURE 11.21
or tensile strengths ldeally. the borehole pressure should be somewhere
between the compressive and tensile strength of the rock. so as to avoid
extensi' e crushmg at the borehole wall, yet provide enough pressure to
extend a single predominan! crack between any two perimeter holes in the
control line of holes.
A good example of decoupling in air and water in relation to .fully
coupled holes is illustrated in Figure 11-23. (47) The pressure imparted in
the rock mass at 36" away for the same explosive is shown for tour
conditions:

i) a 6" diameter explosive in a 6" hole


ii) a 2" diameter explosive in a 2" hole
i i i) a 2" di a meter explosive in a 6" hole (air decoupled)
iv) a 2" diameter explosive in a 6" hole (water decoupled)

1.0
~--------
-
1
6"
36" - - - - - - - - -
Oistance To Point
0.75
0.50 1
~
Borehole 01 Observation
0.25 .:
-------- -- Wall

Eaplosive 1
o

-E2"- 1 1

l"
------- ------ _JL. Borehole Wall 0.25
o
. Explosiwe
1 1
Borehole 1 jaso
-------------
;:;loslve __.....__ Alr '
1
0.25
o

::;~~liYO
0.50
J ' 1
0.25

-r
-------------
Borehole
~
1
o

EFFECT OF AIR ANO WATER OECOUPLING


VS FULL Y COUPLED HOLES
FIGURE 11.23 (47)

.. '

All measured stress levels are compared relative to the 6" diameter
explosive in a 6" dianieter hole. A nmber of importan! points are imme-
diately evldent. The'greatest stress level was achieved with a fully coupled

11-46
explosive in a 6" diameter hole. The next highest stress level was achieved,
_again. with a fully coupled explosive, e ven though the hoie diameter was
reduced three-fold toa 2" diameter .. Water decoupling followed next anda ir
decoupling produced the smallest stress level. Thus, an air decoupled
charge is the most effective means of reducing borehole pressure and
consequently the peak stress level within the roe k mass.

A reasonably reliable method of calculating the borehole pressure is


with the following formula which takes into account two decoupling ratios.
(48) (49) (50)

~
pb =
.
1.69 X 1o-3 X p X voci2 XL x~~j 2.6

where: .

Pb = Borehole pressure in PSI.

p = De.nsity of explosive in g/ ce

VOD = Veloc:ity of detonation in ft/sec

e = Percentage of explosive column loaded expressed as a


decimal

de = Explosive diameter (in.)

dh = Hole diameter (in.)

This formula is best suited for explosives which contain no metallic


elements or relatively small amounts. sine e. the addition of energizing
metals lowers the detonation velocity of the explosive and hence. the
borehole pressure as calculated by this equation. Computer codes su eh as
TIGER and EXPLODE are used to calculate borehole pressures from
explosives containing metallic elements.

&. REFERENCES
1) CHIAPPETTA. R. F .. BORG. D.G .. #ncreas/ng Prodctlvity Through
Fleld Control and HlghSpeed Photography, First lnternational Sympo-
sium on Rock Fragmentation by Blasting. Lulea. Sweden. Aug .. 1983. pp.
301-331

DA VIS, W.C .. Hlgh Explosives, Los Al~mos Science,1983, pp. 48-52

e 2)

11-4 7
3) CHIAPPETTA. _RF. BAUER. A .. BURCHELL. S L .. The Use of High
Speed Motion Picture Photography in siast Evaluation and Design,
Proceedings 9th Annual Conference on Explosives and Blasting Tec.hniques.
Society o! Explosives Engineers. 1983

4) MAJOR JOHNSON. MS .. Ezplosive Ezcavatlon Technology, u.s.


Army Engineer Nuclear Cratering Group. Livermore. California. June. 1 971.
NCG Technical Report No. 21. TID-4500

5) ATLAS POWDER COMPANY. Field Technical Operations. Tamaqua.


PA, USA,
. Interna! unpublished
r data, 1981-1985

6) KUTTER. H.K .. FAIRHURST, C , Dn the Fracture Process in Blasting,


lnt. J. Roe k Mee h. Min. Sci., Vol. B. pp. 181-202. Pergaman Press. 1971,
Great Britain

7) OLSON. J.J. WILLARD. R.J., FOGELSON, D. E .. HJELMSTAD. K.E ..


Rock Damage from Small Charge Blasting In Gran/te, USBM. Rl 775f\"
1 973. 44pp. . ' . . ' ~

8) SISKIND. D.E., STECKLEY. R. C .. OLSEN. J.J .. Fracturing in the Zone


Around a Blasthole, White Pine, Michigan, USBM. Rl 7753. 1973. 20pp .

9) CATTERMOLE. J.M .. HANSON, W.R., Geologic Effects of the High
Ezploslves Test in U.S.G.S., Tunnel Area, Nevada Test Site. U.S. Geol.
Survey, Pro!. Paper 382-B, 1 962, 29pp.

1 O) Colorado School of Mines. Underground Ezplosion Test Program,


Ser. 1 and Ser. 11 experiments, Oecember 1948

1 1) DERLICH, S., Underground Nuclear Ezploslon Effects in Gran/te


Rock Fracturlng, Proc. Symposium of Engineering with Nuclear Explo-
sives. Las Vegas. Nevada, January, 1970, pp. 508 and 518

1 2) ATCHISON, T.C .. TOURNAY. W.E .. Comparative Studles of Ezplo


slvesln Gran/te, USBM Al 5509. 1959, 28pp.

1 3) O'ANDREA. O. V .. FISCHER. R.L .. H.ENORICKSON. A.O .. Crater Scal


lng In Granlte for Small Charges, USBM Al 7409. 1970. 28pp.

1 4) SISKINO. D.E .. FUMANTI. R. R .. Slaat Produced Fractures in Litho


nla Granite, USBM Rl.7901. 1974. 38pp.

e
, , -48
1 5) VOVK. A.A .. MIKHAL YUK. A. V .. BELINSKI. l. V .. Development of
Fracture Zones in Rocks during Camouflet Blastlng, translated from
FIZLKO- TEKLINICHESKIE PROBLEMY ROZRABOTKI POLEZRYKH ISKI-
PAEMYKH. No. 4. pp. 39-45, July-Aug .. 1973

16) BORG. l. Y .. Extent of Pervaslve Fracturlng Around Underground


Nuclear Exploslons, lnt. J. Rack Mech. Mining Science. 1 o. 11-18. 1973

17) OBERT. L .. DUVALL. W.l., A Gauge and Recordlng Equlpment for


Measuring Dynamic Strain In Rock, U.S. Dept. lnt.. Bureau of Mines. Rl
4581.1949

18) OBERT. L .. DUVALL. W.l.. Generatlon and Propagation of Strain


Waves In Rock, USBM Rl 4663. 1 950

19) HIN O. U .. Frangmentation of Rock through BIistlng, O. Colorado


School of Mines. 51.189.1956

20) DUVALL. W.l.. ATCHISON.'T.C .. Rock Sreakage by Exploslves, USBM
~1 5356. 1957 '

2_1) RINEHART. J.S .. Fracturlng Under Impulse Loadlng, University of


MO-Rolla. School of_Mines and Met. Bulletin, Tect'i Ser .. 95. 46. 1958

22) LANGFORS. U .. KIHLSTROM. B .. The Modern Technique of Rock


Blastlng, John Wiley and Sons. NY. 405pp .. 1963

23) STARFIELD. A.M .. Streln Wave Energy In Rock Blasting, Proc. 8th
Symposium on Rack Mech., Univ. of Minnesota. 1966

24) PORTEA. D.D .. FAIRHURST. C .. A Study of Crack Propagatlons


Produced by the Sustained Borehole Pressure In Blastlng, Proc. 12th
Symposium Rack Mech., Univ. of Missouri. Rolla. 467. 1970

25) PERSSON. P.A .. LUNDBORG. N .. JOHANSSON. C.H .. The Baslc


Mechan/sm In Rock Blastlng, Proc: 2nd Congress lnt. Society for Rack
Mech .. Belgrade. 1970

26) FIELD. J.E.. LADEGAARD-PEDERSON, A .. The lmportance of the


Reflectad Stress Wave in Rock Blastlng, lnt. J. Rack. Mech. Min. Sci ..
1971

(.
11-49

G.
27) JOHANSSON. C. H .. PERSSON. P A .. Frangmentatian Systems,
Proc. and Papers of tnt. Society of Rock Mech .. 3rd Congress. Denver. CO.
Sept. 1-4. 1974

28) LANG. L C. FAVREAU. R. F .. A Madern Appraach ta Open Plt Blast


Deagn and Analyaia, CIM Bulletin. pp. 37-44. June. 1974

29) ASH. R. L. The lnfluence af Gealagical Diacantinuitiea an Rack


Blaating, PhD. Thesis, Univ. of Minnesota. June. 1973

30) HAGEN. T.N .. Rack Breakage by Explaaivea, Austrialian Geome-


chanics National Symposium on Fragmentation. Adetaide. 1974

31) HAGEN. T. N .. JUST. G.O .. Rack Breakage by Explaa/vea-Theary,


Practice. Optimization, Pro c. 3rd Congress lnt. Society for Roe k Mechanics.
Den ver. CO. Sept. 1-4. 197 4

32) BARKER. D. B .. FOURNEY. W L .. DALL Y. J W. Phataelaatic lnveat/0


gatlan af Fragmentatlan Mechan/ama, Part 1 - Barehale Crack Net~
wark, Univ. of Marytand. MO. March. 1978. 39pp.

33) BARKER. D.B .. FOURNEY. W.L .. Photaelaatic lnveatlgation of


Fragmentatlon Mechan/ama, Part 11 - Flaw lnltiated Netwark, Aug.
1978. 47 pp., Univ. of Maryland. MO

34) FOURNEY. W.L .. BAR K EA. 0.8 .. Effect of Time Delay on Fragmen
tat/on In a Jo/nted Model, Univ. of Maryland. MD. Aug. 1979. 31 pp

35) WINZER. S.A .. ANDERSON. O.A .. ITTER. A. P .. Rock Fragmentation


by Exploalvea, First lnt. Symposium on Rock Fragmentation by Blasting.
Lulea. Sweden. Aug. 22-26, 1983. pp. 225-249

36) MARGOLIN. L.G .. AOAMS. T.F., Numerlcal S/mulatlon of Fracture,


First lnt. Symposium on Rock Fragmentation by Btasting. Lutea. Sweden.
Aug.22-26. 1983,pp.347-360

37) AOAMS. T. F .. DEMUTH, R. B .. MARGOLIN. L.G .. NICHOLS. B.O .. Simu


latlon of Rock Blaat/ng wlth the Shale Code, First lnt. Symposium on
Rock Fragmentation by Blasting. Lulea, Sweden. Aug. 22-26. 1983, pp.
361-373

38) MCHUGH. S .. Computational Slmulatlans of Dynamically lnduced


Fracture and Fragmentatlon, First lnt. Symposium on Roe k Fragmenta-
tion by Blasting, Lulea. Sweden. Aug. 22-26. 1 983. pp. 407-41 8

11-50
39) _ JOHANSSON. CH .. PERSSON. P.A .. Detonics of Hlgh Exploslves,
Academic Press. Lonaon a na NY. 1970. 330pp.

40) ROSSMANITH. H.P .. Dynamic Fracture In G/asa, Univ. of Maryland.


MO. April, 1978. 77pp.

41) LANG. L.C., ROACH, R.J .. OSOKO. M.N., Vertical Crater Retreat
-An lmportant New Mining Method, Canadian Mining J .. Sept .. 1977

42) LIVINGSTON, G.W .. Fundamentalsof Roe k Fallure, Quarterly of the


Colorado School of Mines. Vol. 51. No. 3, July, 1956

43) BAUER. A .. App/lcatlon of the Llvingston Theory, Quarterly of the


Colorado School of Mines. Vol. 56, No. 1. Jan .. 1961

44) BAER. A .. HARRIS, G.R .. LAND. L .. PREZZIOSI. P. SELLECK, D.J .. How


IOC Puta Crater Research to Work, Eng. and Mining J .. Sept .. 1965. pp.
117-121

45) Headquarters. Dept. of the Army, Employment of Atomlc Demon-


tlon Munitions (ADMJ, Field Manual. Washington. OC. Aug. 31, 1971.
FM5-26

46) GHIAPPETTA. R.F .. BURGHELL. S.L., REVEY. G. FISHER. S .. ATLAS


POWOER COMPANY. FIEL O TEGHNICAL OPERATIONS. Unpublished Inter-
na! Data. Graterin_g Field Experiments at the Avery Goal Co .. PA. 1983-1985

4 7) DA Y. P R .. Controlled Blastlng to Minlmlze Overbreak wfth Big


Boreholes Underground, Pro c. 8th Conference on Explosives and Blasting
Techniques. Society of Explosives Engineers. New Orleans. Louisiana.
1982. pp. 262-274

48) GROSBY. W.A .. BAUER. A .. Wall Control Blastlng In Open Pit


Mines, Mining Engineering. Feb .. 1982. pp. 155-158

49) PIT SLOPE Manual. Perimeter Blastlng, Canmet. Report 77-14.


Ganada Genter for Mineral an-cl Energy Technology. Ganada. May, 1977

50) KATSABANIS. P .. A Comparativa Study of Emulsion and Slurry


Explosivas, MSG Thesis. Queen's University, Kingston. Ontario. Ganada.
Feb .. 1983. 149pp.

11 -51
;

:l
F A C U L T A D DE I N G E N I E A I A U.N.A.M.
DIVISIC>N D E EDUCACIC>N C O N T I N U A

CURSOS ABIERTOS

IV. CURSO INTERNACIONAL DE INGENIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRANEAS
CUARTO MODULO:
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de ;una de 7992

AL TERNA TI VE VELOCITY LOADING TECHNIQUES ANO DETONA TIONS


ENVIROMENT

AUTOR: R. FRANK CHIAPPETTA

EXPOSITOR: ING. RAUL CUELLAR BORJA

JUNIO- 7992

?alilcio d~ Min~riJ C,:;!le r!e T:cc.:ba 5 :Jr11n2r piso Ce!eg. Cuauht~rnoc 06000 Mxico, D.F. Tel.: 521-40-20 Apdo. Postal M-2285
ALTERNATEVELOCITY
LOADING TECHNJQUES ANO DETONATIONS
IN A PRODUCTION ENVJRONMENT

by

R. Frank Chiappetta

Atlas powder Company


Field Technical Operations
Tamaqua, Pennsylvania, USA

Presented at:

The Second Pennsylvania Blasting Conference


University Park, Pennsylvania, N.ovember 14-15, 1985

The Twelfth Annual Kentucky Blasting Conference


Lexington, Kentucky, December 5-6, 1985

First Annual Mine Blasting Safety and Application Seminar


United States Department of Labor
Mine Health and Health A{!ministration
National Mine Health and Safety Administration
National Mine Health and Safety Academy
January 22-23,1986
ALTERNATE VELOCITY
LOADING TECHNIQUES ANO DETONAiiONS
IN A PRODUCTION ENVIRONMENT
by
R. Frank Chiappetta
ABSTRACT

A simple and cost effective technique to increase fragmenta-


tion and burden velocities without making major modification
to the overall blast design is with ALTERNATE VELOCITY
LOADING OR BOOSTERING OF ANFO. The technique requires the
placement of a cartridge or slug of explosive, having higher
density and detonation velocity than ANFO, every few feet in
an ANFO column. The greater the difference in density and ;

detonation velocity of the Alternate Velocity Load to ANFO, -


the more pronounced are the results. Emulsions were
selected as the Alternate Velocity test explosives because
they detonate closer to ideal conditions than most other
commercial explosives.

The emulsion explosives embedded in the ANFO column did not


require additional boostering. Even a low order ANFO
detonation, alone, acted as an effective primer on the
Alternate Velocity emulsion explosive. It was also
determined that ANFO efficiency suffers gr~atly, when ANFO
is loaded in a dewatereq hole.

Testing consisted of single and multi-hole production shots


in full-scale environments. Analytical methods, testing
procedures and a discussion of the breaking processes are
described in detail.
TABLE OF CONTENTS

ABSTRACT -' Pg. O

INTRODUCTION e ~ Pg. 2

Tl- DETON!'-T ION ... Pg. 4

T-2 SHOCK/STRESS WAVE PROPAGATION Pg, 12

T-3 GAS PRESSURE EXPANSION Pg. 17 '._;...


~!.-

T-4 MASS MOVEMENT Pg. 19 ,

TIME EVENTS T1-T4 COMBINED ; Pg. 25

CHARACTERIZATION OF ALTERNATE VELOCITY WITH


AN EMULSION EXPLOSIVE IN ANFO ;,,,,Pg, 30

ALTERNATE VELOCITY FIELD TESTS IN FULL-SCALE


PRODUCTION SBOTS . . Pg. 3 7

SOMMARY ANO RECOMMENDATIONS FOR_FIELD USE Pg. 49

ACKNOWLEDGEMENTS Pg. 51

REFERENCES e Pg. 52
INTRODUCTION

The breaking and heaving processes resulting from single or


multi-hole detonations encompass a complex array of pheno-
mena not all of which ate completely understood. However,
with the advent of newer, more precise and sophisticated
instrumentation, a better definition and explanation of what
occurs within and around a borehole at close vicinity are now
possible. Clarification of such short lived phenomena in and
around a borehole environment is invaluable to us in our
basic understanding of the breakage process.

The ATLAS POWDER COMPt.NY in association with other research


organizations has invested heavily in researching specific
areas of blasting in an attempt to produce more efficient,
consistent and cost effective blasting techniques for the end
user. One such technique is described in this paper as
ALTERNATE VELOCITY LOADING OR ALTERNATE VELOCITY BOOSTERING
OF ANFO. The technique consists of placing a cartridge or
slug of explosive, with higher density and velocity of
detonation than ANFO, every few feet in an ANFO column. In
the last few years, the technique has been used in a wide
variety of materials stretching from very soft overburdens to
the hardest of granites and in hole diameters ranging from
2-1/2 to 12 inches. With a carefully designed blast
utilizing the proper amount and distribution of energy,
optimum selection of MS delay timing and ALTERNATE VELOCITY
LOADING, excellent results can easily be realized in terms of
fragmentation and mass movement of burdens. Thus, ALTERNATE
VELOCITY LOADING is equally applicable to overburden casting
in stripping operations and to bench blasting operations in
quarries.

In order to understand sorne of the mechanisms responsi-


ble for.the success of Alternate Velocity Loading, a review
of the basic breakage process is essential. There are
basically four time frames designated as Tl to T4 in which
detonation, breakage and heaving of material occur during an~

after detonation of a confined charge. The ~ime frames are t&


defined as follows:

Tl ~ Detonation
T2 Shock or Stress wave Propagation
T3 Gas Pressure Expansion
T4 Mass Movement

Although each time frame is treated as a discrete event for


conceptual 9larity, it should be emphasized that in a typical
shot hole or production blast, one event phase can occur
simultaneously with another at specific time intervals.
Each time frame is first discussed separately and then in a
unified explanation and meshing of events in conjunction with
sorne of the more commonly accepted blasting theories.
- 4 -

Tl DETONATION

Detonation is the beginning phase of the fragmentation


process. The ingredients of an explosive consisting of a
fuel and oxidizer combination upon detonation, are
immediately converted to high pressure, high-temperature
gases. Pressures just behind ~he detonation front or head
are in the order of 9 Kbars to 275 Kbars, while temperatures
range from 3000 to 7000 F. The detonation head is referred-_ -:_.
~-

to here as the primary reaction zone for the fuel and


oxidizer mixture.

Detonation pressure is generally expressed as a function of


the velocity of detonation and density of the explosives as,
-.
7)
p = (2.325 X 10 - X p X VOD
Where p = detonation pressure in Kbars
p = density in g/cc
VOD = velocity of detonation in ft/sec.

To change detonation pressure from'Kbars to lb/in , multiply


Kbars by 14,504. Generally, explosjves yielding higher
detonation pressures are required to fracture materials which
are massive, fine grained, hard, tightly bonded and strongly
consolidated with heavy burdens. Typical values of detona-
tion pressure for selected explosives are presented in
Table l.
- 5 -

TABLE 1
DETONATION PRESSURES FOR SELECTED EXPLOSIVES

Detonation
Density VOD Pressure Pressure
Explosive (g/cc) ( ft/sec) (Kbars*) (psi)
-------------------------------------------------------------
ANFO 0.81 12,000 27.00 391,600
POWERMAX 4 2 0 . 1.19 19,000 100.00 1,450,400
HI-PRH!E l. 40 20,000 130.00 1,885,500
"G" BOOSTER 1.60 26,000 251.00 3,640,500
~t
*1 Kbar = 14,504 psi

The detonation w~ve starts at the point of primer initiation


in the explosive co1umn and trave1s at supersonic speeds.
Supersonic refers to ve1ocities which are faster than the
speed of sound in the exp1osive. Typica1 ve1cities of
detonation for commercia1 exp1osives range from 8,000 to
26,000 ft/sec. This ve1ocity, sometimes referred to as the
steady-state ve1ocity, remains fair1y constant for a given
exp1osive, but varies from one exp1osive to another,
depending primari1y on the compsition, partic1e size and
density of the exp1osive. To a 1esser extent, the steady
state ve1ocity is a1so affected by the degree of confinement \,
and exp1osive diameter.

Since the ve1ocity of detonation is greater than the velocity


of sound in the exp1osive, the exp1osive materi~1 direct1y in
front of the detonation head is tota11y unaffected until the
detonation head passes through it. In a typical 30 foot
explosive column loaded with an explosive having a
characteristic velo-city of detonation of 10,000 ft/sec,
complete detonation and energy release within the entire
column would occur in about 3 milliseconds. For an explosive
with avelocity of detonation of 20,000 ft/sec, detonation
and energy release would be complete in 1.5 milliseconds.
Detonations of this kind are self-sustaining due to the
inertia of the explosive itself that provides confinement
necessary to maintain conditions for fast chemical reaction~'!iii:'

rates. (1)

Figure 1 illustrates a typical hole load configuration.


Velocity of detonation within the explosive column was
measured with the SLIFER system developed at SANDIA NATIONAL
LABORATORIES. For a continuous 11 foot column of-cartridged
ANFO the velocity of detonation was measured to be 12,200
ft/sec as indicated by the slope of the straight line segment
between pints (a) and (bl in Figure 1. The straight line is
indicative of a consistent explosive composition, constant
density and a stable velocity of detonation. As detonation
progresses alng the column, not only is a shock wave
imparted into the surrounding medium adjacent 'to the 'borehole
wall, but is also imparted into the stemming as indicated by
the slope of the straight line segment between points (b) and
(e). In this case, the shock wave velocity through the
stemming was measured to be 2,900 ft/sec, or approximately
1/4 that of the velocity of detonation.
Hole Ola. = 6.5"
18
, - -Surl ice
16
Stem ~lng (Crushed Rock)
_,. ~(e) .
_..,.,..,
14
.
/ Slope 2 =Shock Veloclty

F
12
.
-----
S luer
...lble-
~----
p. (b)
/ Through Stemmlng
j2;soifrsei:.
e 10 1-
- -
e
1 8
. (Anlo)
r"
/
6
..
/ Slope 1 = V loclty 01 Detonatlon
= 1: :,200

4 1-
1
.
2
. L lb .
...casi
rrnner

o
:
~ --{la)

. 'Backllll
-2 -1 1
' ' ' ' 1 1
' 1

4 5 6 7 8

Time Mllllseconds

FIGURE 1

.' t . ,,1''''
VELOCITY OF DETONATION MEASIJ'REMENT USING THE
SLIFER SYSTEM DEVELOPED AT SANDIA NATIONAL
1 '
LABORATORIES
' - 8 -

In a stable detonation the detonation wave travels through


the column of explosive ata constant rate, (Figure 1). This
rate is strictly dependent on the chemical energy released
and the density and the diameter of the explosive column.
Although stable, this steady-state velocity of detnation is
not necessarily the "ideal" or theoretical maximum that is
possible for ANFO in a larger diameter hole. If all the
energy is liberated before the end of the detonation head,
the detonation velocity is ideal. This is diagrammatically
illustrated in Figure 2 for high explosives (TNT, RDX, etc.)
where the thickness of the reaction zone is relatively small
and thin and the detonation front is relatively flat.

The ideal velocity of detonation for any explosive can be


calculated from the equilibrium theFmodynamics and an
appropriate equation of state for a given original density
and chemical composition of the expected detonation products.
When experimental results closely match with the predicted.
values, we can also say that the explosive is ideal.

Based on ideal performance calculation using the BKW code,


(2), the detonation velocity for ANFO should be 17,700 ft/sec
with a 73 Kbar (1,073,000 PSI) detonation pressure. However,
experimental results in 3.9" ( p= 0.95 g/cc) and 7.9"
( p = 0.90 g/cc) diameter charges with ANFO gave detonation
velocities of 11,400 ft/sec and 13,500 ft/sec, respectively.
Finger et al (3) reported detonation velocities for 0.84 gjcc
ANFO in the order of 15,400 ft/sec. Measurements made by
Expanding
Shock/Stress Wave
..........................._:Gases in the Surrounding Media

Chapman-Jouguet
Plane

Shock Front in
the Explosive

Direction of
Detonation


Undisturbed
Explosive
Primary
Reaction
Zone

Stable By-products,
Mainly Gases
.,.,.
: ' 1 . iil!'

FIGURE 2 ILLUSTRATION OF AN IDEAL DETONATION


- 1o -

Helm et al (4) also show that detonation velocities in ANFO


are well below ideal conditions for large diameter holes up
to 11.5" Persson(9) reported detonation velocities very
close to the theoretical value of 17,800 ft/sec for 10.5"
diameter holes when confined in' rock. However, Atlas field
studies for measurements in hole diameters up to 12" resulted
in detonation velocities, at best, of 15,000 ft/sec. This is
still well below our computer calculations of 17,000 - 19,000
ft/sec for ANFO when using different codes and equations of
state.

Clearly then, detonation velocitits for ANFO in hole


diameters less than 17" are less than ideal. When this
occurs, the reaction in the detonation head is said to be
non-ideal and takes the general (exaggerated) shape as is
illustrated in Figure 3. Compared to an ideal reaction zone,
the non-ideal reaction zone is not flat, but rounded at the
front and somewhat longer. At diameters less than that at
which ideal detonation occurs (such as in most production
boles) the non-ideal regime holds. Under these conditions,
the detonation velocities are less than ideal, and it
suggests that an ANFO prill entering the detonation is still
not completely reacted by the time the tail end of the
detonation has passed (refer to Figure 3). This accounts
for the reduced detonation velocity.
-- __ .... -- - ........ ~ .. ~ ............ .
- 11

,___ UNREACTED ----'----+1


EXPLOSIVE

;;-,-~_..,: ). -:- OTHER


.,-:,: .... --:.;"-=.;t
't: ..~; ;;.}:~ . ,..___ _ EXPLOSIVE
;;~~.:ff~f~
41
FORMULATIO-N--
~ ':t.:: .... :

.- ..; '
. .,...
. ; .
'

~~~.,__-DETONATION ~ ~ \
.
HEAD /
1\ \ '
~i
1 1 1 \~
1 1
1 1 1 \
1 1 \
1
1 1 \
1

FIGURE 3

ILLUSTRATION OF A NON-IDEAL DETONATION


- 12 -

I~ also'suggests that ANFO not consumed in the primary


reaction zone may be reacting.outside of the detonation head,
that is, just behind the reaction zone at lower temperatures
and pressures in the expanding gas zone.

In addition to ANFO, most commercially used explosives are

of.the non-ideal type. This includes slurries, watergels and


emulsions. Performance of slurries and watergels, as in the
case of ANFO, is dependent upon charge geometry and confine-
ment. Furthermore, a large fraction of the explosive energy
comes from the reaction of the oxidizer and fuel, which are_....
~
in discrete phases whose dimensions vary. The larger the
dimensions of these phases, the larger become the reaction
times and the reaction zones. In the case of emulsion
explosives, which comprise a better intimate mixture on a
smaller scale, actual detonation velocities are very close
to ideal. Thus. emulsion explosives allow a more fficient
release of energy in the primary reaction zone. and for
this reason have been selected as our test explosiye as the
alternate yelocity load.

T2 - SHOCK ANP STBAIN WAYE PRQPAGATION

The second phase, immediately following detonation or in


conjunction with the detonation phase of Tl, is the shock and
strain wave propagations throughout the rack mass. This
disturbance or emitted pressure wave(s) emittd into the rock
mass results, in part, from the rapidly expanding high-
1

pressure gas impacting the borehole wall. The geometry of


dispersion depends primarily on the shape of the charge. If
the charge is shot, with a length to diameter ratio of less
than or equal to 6:1, then the disturbance is propagated in
the form of an expanding cylinder, (Figure 4). However, in
a typical, bottom primed, cylindrical shot hale normally
encountered in bench blasting, the strain waves originally
formed near the point of initiation are already in progresa
and propagating into the surrounding medium, while the r

detonation is stili progressing within the explosive column.;i-


Thus, clase to the shot hale, strain wave propagation is
neither perfectly spherical nor cylindrical but more like
that shown in Figure S.

The pressure next to the borehole wall will rise instant-


aneously to its peak and then rapidly decay exponentially.
The quick decay is due to cavity expansion around the
borehole and increased gas cooling. Cavity expansion around
the borehole can occur through crushing, pul~erization,

and/or displacement of material and can range anywhere from


about one to three holea diameters depending on the medium
and explosive used. Generally, extensive compressive, shear
and tensile failure occur as a region of pulverized material,
since the wave energy is at ita maximum near the borehole
wall.

As the strain wave front proceeds outward, it has a tendency


to compresa the material at the wave front through a volume
- 14 ..

------ -
1" 1"
/
_.. ------ ' ' '''
'

"' ' . ' \ 1


1 \
1 1
1 \
Stress ~ ~, 1' ~"~ ) 1 / ,l1
Cyllnders '' ,1
1 1
"' 't-- _...1 :""' / 1/ 1
--r'--f1
t-, 1 1
-- e 1
1 E 1 1 1
~
o 1 1 1
31 , 1 u 1, 12 13
_1 -1 -1
1
J- r- 1-
1 1 1 1 1
1 1 1 1 1 1
1 1 1 Blasthole
1 1
1 1
.A .... -r
1
1 1 " 1 --r
1 -,..... ,
1 -~
....
1
1
11
1
1
,
lt"
1
1
1'.....
\ ____ ... ~ 1
'"1 ' ' 1
'1
1
'
1
1 \ / 1
\ 1

' ' '-..' ... ,_ _.. / " /

----
------
._..
""
1,2.3 Successlve Positions 01 Stress Wave

THEORETICAL POSITIONS OF THE OUTBOUND DISTURBANCE


FROM A COLUMN CHARGE
FIGURE 4

Bench Top

Oetona1ion Front In
Face The Exptosive Column

Bench
Hlgh Pressure
Stress Wave
Transmitled
Through The Rock

SECTION THROUGH THE FACE DURING


DETONATION SHOWING EXPANDING
STRESS WAVE FRONT
FIGURE 5
- 15 -

change. At right angles to this compressive front, there


exists another component referred to as the tangential or
"hoop" stress. The tangential stress, if large enough, can
cause tensile failures at right angles to the direction of
propagation. The largest tensile failures are expected to
occur close to the borehole where the tangential stress is
high enough for failure to occur. Both the compressive and
tensile components of the wave front decay with distance from
the borehole.

When the compressive wave front encounters a discontinuity o~

interface, sorne of the energy is transferred across the


discontinuity and sorne is reflectad back to its point of
origin. (5) For the most part, the partitioning of energy
depends on the ratio of the acoustic impedance of the
materials on either side of the interface, as illustrated in
Figure 6. Acoustic impedance, z; for any material is defined
as:
z = pX V

Where: z = acoustic impedance

p = density of material
V = sonic velocity of material

In reference to Figure 6, where the ratio of the acoustic


impedance of material 1 to material 2 is less than one, sorne

' of the wave energy is transferred into material 2 and sorne


reflected back, !:lut both waves,remain compressional. When
the acoustic impedance ratio is 1, all of the energy is
BEFORE AFTER
lntertace

~ CASE 1
a:
::l
"'
.."'
~
a:

~
a: CASE 2
::l
"'"' o ~ 1
.
~
a: z2 ->+

"'a:
::l

"'..."'
.
a:

+ Compreuive Wave
T ension Wa;,e
z2 :P2 av 2
INTERACTION OF STRESS WAVES
ATAN INTERFACE
FIGURE 8
- li

transferred into material 2 and no reflected wave occurs.


when the impedance ratio is greater than 1, then sorne of_the
energy gets transferred into material 2 as a compressive wave
and the remaining energy gets reflected at the interface as a
tensile wave. When a compressive wave travelling through
rock encounters an interface such as a free face, nearly all
of the energy will be reflected back as a tensile wave. If
the burden distance between the free face and explosive
column is'relatively small in contrast to normal burdens for
~
a chosen explosive, then most of the energy is consumed in ~

spalling at the free face.

The interaction of stress waves in the outgoing compressive


and reflected tensile modes around discontinuities and flaws
within the rock mass is an area of intense research and is
considered to be quite important in sorne of the newer
blasting theories. In order to effectively utilize the
interaction of shock waves in a production environment,
ultra-precise detonators with precisions in the order of a
few hundred microseconds about the mean are suggested for the
next generati~n of detonators.

T3 - GAS PRESSURE

During and/or aft~r strain wave propagation, the high


pressure, high temperature gases impart a stress field around
the blasthole that can expand the original borehole, extend
- L1

radial cracks and jet into any discontinuity. It is during


this phase where sorne controversy exists as to the main .
mechanism of fragmentation. Sorne believe that the fractur"e
network throughout the rock mass is completed while others
believe that the major fracturing process is just beginning.
In any case, it is the gases that h_ave jetted into discon-
tinuities and the fracture network that is either fully
developed or being developed, which are responsible for the
displacement of broken material. Past, current and newer
blasting theories are listed as follows:(6)

1) Reflection Theory
2) Gas Expansion Theory
3) Flexura! Rupture
4) Stress Wave & Gas Expansion Theory
5) Combined Theory
6) Nuclei or Stress-Wave/Flaw Theory .
7) Torque Theory
8) Cratering Theory
.

It is not clear as to the exact travel paths that gases take


within the rock mass, although it is agreed that they will
lways take the path of least resistance. This means that
gases will first migrate into existing cracks, joints,
.faults, and discontinuities, in addition to seams of material
which exhibit low cohesion or bonding at .interfaces. If a
discontinuity or seam between the borehole and free face is
sufficiently large, the high pressure gases will immediately
vent to the atmosphere, rapidly reducing the total confine-
ment pressures; and results in reduced displacement of broken
and fragmented material.
The confinement time of gas pressures within a rock mass vary
significantly depending on the amount and type of explosive,
material type and structure, fracture network, amount and
type of stemming, and burden. Studies by Chiappetta et al
(7) with the use of high-speed photography in full-scale
bench blasts, have shown that gas confinement times before
the onset of.movement can vary from a few milliseconds to
tens of milliseconds. To date, confinement times have been
measured to range from S to 110 milliseconds for a variety of
materials, explosives and.burdens. Generally, but not a
always, confinement times can be decreased by employing
higher energy explosives, decreasing the burden, or a
combination of both. This applies equally to material at the
bench face or at the bench top, as in the case of stemming
blowouts or cratering. It is evident that only suitably
burdened and.well stemmed charges can deliver their full
potential of additional gas extension fracturing and mass
movement.

T4 -. MASS MQVEMENT

Mass movement of materials is the last stage in the breaking


process. The majority of fragmentation has already been
completed.through compressional and tensile stress waves, gas
.,a pressurization .or a combination of both. However, sorne
~
degree of fragmentation, although slight, occurs through in-
flightcollisions and also when the material impacts the
- o

ground. Generally, the higher the bench height, the greater


is this type of breakage owing to the increased impact
velocities of individual fragments when falling onto the
bench floor. Similarly, material ejected from opposite rows
of a "V-shot" design upon head-on collisions can result in
increased fragmentation. This ph~nomenon was evidenced and
documented with the use of_high-speed photography of bench
blasts.

Mass burden movement of fragmented material is shown in


Figure 7 for a .number of typical face conditions encountered-::
in bench blasting operations. Face profiles and velocities
are based on the results.of high-speed photographic analysis
performed at the ATLAS POWDER COMPANY. Where no subdrilling
is utilized, (a and b), two types of face movement may be
encountered. In Figure 7a the entire length of face burden,
directly in front of the explosive column, .moves out similar
to a plane wave and the face velocity at any point is
constant. This behavior is usually encountered where
material is very competent, quite brittle, and structured
with well defined, largely spaced joints much greater than
the spacings or burdens employed in blast designa. When the
material is soft, highly fissured, and/or clos~ly jointed as
might be found iri coal and sorne sedimentary deposits, face
profiles resembling that of flexura! rupture are more likely. -
In this case, the greatest displacement and velocity occur
adjacent to the center of the explosive column with the least
amount of movement occurring at the toe and crest.
- 21 .

Bench Top
e
~- .
>.'
.,
Slemming-
~r 1 2 3 4 5

Vs v, o
v2 o
v3
-
v4 S urden Mov es Out
(A)
As aPlane W ave
v3
No Bending Occurs.
Explosive -
Column
v2
v,
Bench Floor

Bench Top
r-e
::

Stemming v5 > v4 > v3 > v2 > v 1


Burden Moves Out As
Flexura! Rupture

(e)

Explosin
Column

Bench Floor

v5 > v4 = v3 > v2 > v1


Bench Top
Burden Moves Out As
Flexura! Rupture
Slemming
Toe 6urden Moves Up At
A Greater Angle To The
Horizontal.
(C) - Explosin
Cotumn

Sench Floor

FIGURE 7
4 S
2 3

{O)
Bench Top

~temming _.'-i?l

EJ:ptosive .
Column

v 5 > v4 > v 3 > v 2 > v 1


Subgrade
_.t __ Bench Bottom
Toe Burden Shows -
Litlle Movemenl ~

-T

Bench
8 --
-.......
Small Cresl Burdens
Cause Blowouts And
Poor Toe Movement

(El

Eaplosin
Column
Bench Botlom

FIGURE 7 (Cont'd)
14 15 16
v5 > v4 ~ v3 ~ v2 ~ v1
Tor Burden Mo
B~nch Top
(F)
Oul More Wlth Hlgher
v5 Energy

Explosive
B

/Higher)
\Energy
Bench Bottom

/
Bench Top

Slemming

(G) Left Over Muckpile


Restricts Toe Movemenl

Eaplosln
Cotumn
Bench Bollom

Gas
Ejectlon
Pro lile
Bench Top

Stemmlng

(H)

Explotin
Face Prollle
Column
Bench Botlom

FIGURE 7 (Cont'd)

1
- 2J

When identical conditions in Figure 7b are assumed and when


subdrilling is-employed, face movementresults in much the
same way except that the toe burden is displaced upwards
faster and at a greater angle to the horizontal. (Figure 7c)

The first three cases assumed a relatively straight face


between the crest and toe, however, in many bench blasting
operations, the condition is ~ore like that illustrated in
Figure 7d, where toe burden is considerably greater than the
crest burden. The toe burden is too great for the explosive
selected, hence, very little movement occurs at the toe while~:

the greatest displacement results in the upper half of the


bench.

Three options are available - to increase


. .
toe movement:

* Employ angle drilling in arr attempt to maintain


constant burdens from the crest to the toe

* Use a higher energy bottom charge in the current


vertical drill holes.

* Decrease the burden with the current drill holes.

In selecting the latter, care should be exercise so as not to


decrease the burden to the point of obtaining the condition
shown in Figure 7e. The ~oe burden is now correct for the
explosive selected, but the crest burden is substantially
reduced . This may bring about many adverse conditions near
the crest burden such as flyrock, blowouts and increased

e airblast complaints. Because confinement pressures are


released near the crest (in this case, a path of least
resistance relative to the toe burden), restricted toe
movement will result. It is better to use the same burden,
but with a high ener.gy- bottom charge near the toe. This load
configuration as shown in Figure 7 f tends to pressurize more
of the burden mass for longer periods without adverse
effects, and adequate toe movement generally _results.

Where largeleftover muckpiles are left against the face,


Figure 7g, toe movement will be restricted and increased
groundvibration levels are likely. Unless the situation
requires a buffer, such as when blasting in the vicinity of ~

mining equipment
. ~
or-to avoid dilution of an ore blast --
adjacent t a waste muckpile, it should be avoided.

Where seams are encountered in a blast, Figure 7h, tremendous


gas ejections with velocities up to 600 ft/sec can occur.
When such gas venting occurs, it will adversely.affect ther
parts of the burden to displace adequately and inevitably
leads to poor overall blasting results. A stemming deck
immediately adjacent to the seam will give better results.

%IME EYENTS Tl - T4 COMBINED

Up to this point, events Tl to T4 have been discussed more


or less as separate isolated events. However, in a real
blasting environment, more than one event can occur at the
same time.
- 26 -

Consider a single vertical hale in a quarry face with the


primer located near the bottom of the hole as is illustrated
in Figure 8. Assume the explosive used is 40 feet of ANFO
with a velocity of detonation equal to 13,000 ft/sec, the
material blasted is limestone with a sanie wave velocity of
15,000 ft/sec and a density of 2.3 g/cc. Upon initiation of
the primer, it takes only a few microseconds anda distance
of 2 to 6 hale diameters up the column to form a full
detonation head. When a full detonation head is formed, it
travels up the explosive column with a velocity
characteristic of the steady-state velocity, (in this case
13,000 ft/sec). It takes approximately 3.0 msec for the
40 foot column of ANFO to be completely detonated.

Within this 3.0 msec, many other things have occurred. Start-
ing at the bottom of the hole~and progressing up the column,
borehole expansion through crushing of the borehole walls has
taken place. This produces compressive stress waves with
tangential components emanating from the borehole walls and
progressing outward in every direction with a velocity
characteristic of the sanie wave velocity of limestone. It
takes approximately 1.0 msec for the compressive strain wave
to traverse 15 feet of burden to the free face. Behind the
strain wave propagation sorne radial cracks start to develop
in the crushed zone region of the borehole with a velocity
ranging from 25 to 50% of the P-wave velocity for limestone.
If the intensity of the compressive strain pulse is high
enough, new crack and/or extensions of pre-existing cracks
vs 10 lo 1500 u.'uc .

...

1 .. lrol Limtlon fplos ANFO fiiO"t


'lp 15.000 11./t-c. YOD ll.OOO 11./c:c
p 2.l 9/CC HOI D S"
. 8uon u

ILLUSTRATION SHOWING THE INTERACTION OF


TIME EVENTS T1 TO T4 IN A
TYPICAL <;lUARRY BENCH
FIGURE 8

...
- 28 -

and flaws can be initiated anywhere between the crushed zone


next to the borehole and the free face. The greatest number
of cracks are generally found closest to the borehole.

When the compressive wave strikes a free face, it is


immediately converted to a tensile strain wave which starts
at the free face and travels back through the rock mass
towards the borehole. Owing to the new fractures created
from the outgo~ng compressive strain wave, the tensile strain
wave will take somewhat longer to travel the same burden
distance of 15 feet. If the burden is small enough and the ~

intensity of the reflected strain wave is large enough, then


(
sorne spalling at the free face or bench top is expected,
although no significant mass movement will occur.

At 3 msec after detonation and assumed complete reaction of


ANFO, the original high temperature, high pr~s;ure gases have
reached a new equilibrium due to borehole expansion. Roth
temperature and pressure have dropped significantly rcculti~g

in an energy reduction ranging frorn 25 to 60% of thc theorc-


tical energy originally available. This reffiaining energy
act~ on the surrounding "preconditioned" rack mass to
displace it in the direction of least resistance. Furtt1er
fragmentation can occur at this stage from. gases entering and
extending preexisting cracks or discontinuities. It is at

e this stage where sorne blasting theories are contradictory.


Sorne believe that the majar fracture network is completed

within about 3 msec due to the interaction of stress waves on
- 29 -

the surrounding material, while others believe that the majar


1-
'
fr3cture network is just beginning.

Regardless of which time frame is responsfble for the


development of a fracture network, mass movem~nt and
displacement of material at the bench top or face occurs
much later in time due to the confinement of gas pressure
'within the rack mass. The onset of mass movement depends on
the material response in conjunction with the strain and gas
pressure stimul~s gencrated from the explosive. For typica!"
stemming and burden~ encountered in the field, bench top
swelling occurs between 1 to 60 msec, ste1nming eje6tions
between 2 to 80 msec and bench burdens between 5 to 110 msec.
Sutface uplifting velocities-around the collar region of a
hole occur between 5 and 120 ft/sec, stemming ejection
between 10 to 1500 ft/sec and burden velocities between 5 to
200 ft/sec. Gas ejection velocities at'discontinuities have
been recoided as high as 700 ft/sec and often ciccur in less
than S msec.
-30-

CHARACTERIZATION OF ALTERNATE VELOCITY LOADING


WITH AN EMULSION EXPLOSIYE IN ANFO

It is evident from the discussion so far that the selection


of conventional blast design variables can have a pronounced
effect on overall results regarding fragmentation and mass
movement of burdens. Without making major modifications in
the blast design, a simple and cost effective technique to ~~

further improve fragmentation and/or increase burden


velocities is with Alternate Velocity Loading. Alternate
Velocity Loading is achieved by sparingly placing a cartridge
or slug of emulsion explosive every few feet in the ANFO
column (refer to Figure 9). Field trials conducted in a wide
variety of materials have generally resulted in improved
fragmentation and increased burden velocities. It appears
that when an explosive of higher density and detonation
velocity (i.e., emulsion) is embedded within the column of
the main charge with -a lower density and detonation velocity
(i.e., ANFO), improvements in blasting results are the norm.
Whether the material exhibits physical and strength
properties cnaracteristic of granites, limestones and
dolomites, or overburden, unconsolidated type materials, the
results are often dramatic and repeatable.

In the course of implementing the Alternate Velocity Techni-


que, a few groups in the industry believed that ANFO did not
possess sufficient detonation pressure to act as an effective
- 31

~rimer on the emu1sion exp1osive. They a1so stipu1ated that


the technique cou1d not be cost effective because each
-
emu1sion cartridge or s1ug required a primer and detonator
assemb1y for it to succeed.

Asan investigative approach to address these~houghts, the


ATLAS POWDER COMPANY embarked on a joint research program
with SANDIA NATIONAL LABORATORIES where over 100 ho1es were
.fired under contro11ed conditions in a field environment.
Instrumentation consisted of continuous velocity probes
(Slifer system),.pressure sensors to m~asure gas .pressure,
accelerometers to measure shock in the surrounding rock mass,
( survey gear to quantify the extent of damage, mounds, craters
and multiple high-speed cameras to quantify gross movement
and gas venting. .. ;

An Alternate Velocity test was performed in a full-scale,


6-1/2" diameter, production hole, with.ANFO (p = 0.81 g/cc)
as the main charge, and an Apex grade of cartridged emulsion
exp1osive (5" x 30lb, p = 1.25 g/cc) as the A1ternate
Ve1ocity explosive. Borehole depth was approximately 40 feet
and each emulsion cartridge was 3' ~n length. Continuous
ve1ocity of detonation measurements were performed by Sandia
Nationa1 Laboratories using the S1ifer System for the entire
1ength of. the hole.(B) Results are illustrated as displace-
ment versus time plots in Figures 9 and 10.

Explosive loading, starting at the bottom of the hole,


consisted of a one pound ATLAS Cast G Booster, followed by a
- 32 -

3 foot cartridge of emulsion, 10 feet of ANFO, a 3 foot


cartridge of emulsion, 11 feet of ANFO, a 3 foot cartridge of
emulsion, and approximately 10 feet of 1/2" - 1-1/8" of
crushed rock for stemming.

Figure 9 illustrates the actual, untouched and unfiltered


results obtained from the field, while Figure 10 illustrates
filtered close-up of results in the bottom 20 feet of the
borehole. The filtered close-up gives better resolution and
allows-for more accurate measurement of detonation velocity. -
=
Detonation velocity results are presented in Table 2.

l
TABLE 2.
DETONATION VELOeiTY RESULTS FOR THE ALTERNATE VELOeiTY TEST
(Emulsion and ANFO)

eOLUMN eOLUMN AVERAGE VELOeiTY eOLUMN


POSITION LENGTH OF DETONATION EXPLOSIVE/MATERIAL
( ft) (ft/sec)
---~---------------------------------------~-----------------

A - B 3 20,500 EMULSION
B - e 5 13,000 - 2,045 WET ANFO

e --D 5 2,045 WET ANFO

D- E 3 20,000 EMULSION
E - F 11 12,500 DRY ANFO
F - G 3 9,000 - 16,000 EMULSION
ANFO
STEMMING
G - H* 10 1,000 STEMMING

* Shock wave velocity through stemming.


FAIROALE MltiE ALT 55FT HJ4-S0 SLlFER TEST onv 15-NOIJ-84 11:51:413
SLlFER 1S49H PLOT DAV 15-HOU-84 12:56:132
SAMPLE IHT~ 2.3 USEC DAASV FIL.TER= se KHZ
SLIPLT
45

40
._.._STEMMitlG (Hl
35

39
1 ... . :: .~.. ... ......... " .. -J"'t~--+---t----t---t-----1
g ... 1 +(<Fl
25 ~- ~ ~ -t~~--T------r-----1~J~--~------~----~----~----~~--__,
.

~~ ~ .-.~::=o
COLII'\N COLUPW
F { l'!lllil2!l lENGIH
AVERAGE VHOC 1TY
Of DETOHATIOH
COL~

l'l!lli.lll!!
E .:- u ~ -fP:~---+---+----.'1,_-l ..illL llllSU~

E 29 z
.T
15

ox
~ :::
r
::: --Ir ,_.,
1 .:; ..... <El
........,
j .-'
e7 o
l
5
5
20,500
13,000 - 2.iiS
2.045
EI'IULSIOH
WH AHFO
WET ANFO

:-_J~..
: ~\ ~
-.:J'
1.
........... ' ; / - (Dl
D - E
E- F
l
11
20.000
12.500
EI'IULSION
DRY AHFO
F - G . l 9,000 - 16.000 UWLSIOH. ANFO.
19
\ ;:: l:iF G- H 10 1,000
SJEI"tiiNG
STEMING

\~ lLJC]__ .
5
\.: 1- ,. (B)
SHOCk WAvi YHOC 1TY THROUGH STEM 1NG

e iM..~~ l - (A)I---+----t-----4-----+---~~---+----r--~

-5
4 ) 8 12 14 16 18 20
TIME MILLISECOHDS
FIGURE 9 DISPLACEMENT vs TIME - Vel'oo1~ty of detonation measurement using
the Slifer System developed at SANDIA NATIONAL LABORATORY. w
(FAIRDALE QUARRY, Macklin Brothers Stone Company, Fairdale, IL) w
('\
.__ .,

Ft~ 1RDALE 111 NE ALT 55FT HJ4-50 SLIFER TEST DAY 15-NOV-84 11:51:40
:::LtFER 1540H PLOT nAY 1-t!OV-85 13:43:34
SA1o1PLE 1 tiT= 2. 5 USEC DAASY FILTER= 10KHZ
SLI PL T
20 - - - - - --r---- ------.-------- -------- ----
~ -----r--- -r---~

17.5 ------------------ ------------ _._ _---- ----- ----


15
.......... -... ........ -........ -........... -...... .-...
- - --------- ----- ----- - - ------ ----+-------1------h'---
- . -.-..... --1 E
1/
12.5
F
E
10
E
T

7.5

5 --~~----~----~1~---+----+---4---~

2.5 ------- ------- ------1----+-----'- --- - - - - - - - - - - !

0 -y--y-r--r-- ;-,-~~r ~__,_~~---r-r-rlh---,.---,-.--+--,-,.--,...,.-j-,.--,-T--.--1


3.5 4.5 S 5.5 ! 6.5 7.5 !
TIME MILLISECONDS

FIGURE 10

FILTERED CLOSE-U" OF~~G~~ 9

(FAIRDALE QUARRY, Macklin Brothers Stone Company, Fairdale, IL) ....w


- 3~

Many important and interesting points .are noteworthy in the


r~sults. Between points (a) and (b), the velocity of
detonation for the 3 foot length of emulsion cartridge is
21L'SQQ f'.:/~~~. Becween (b)cand (e); the velocity of
detonation in ANFO is quickly reduced from 13,000 ft/sec to
2,045 ft/sec and the ANFO detonation at this velocity is

susta~ned until just befare point (d) .is reached. Just


befare point (d) is reached, or 6" below the second emulsion
cartridge, ANFO is increasing in detonation velocity from
2,045 ft/sec to 4,900 ft/sec. ANFO witha detonation
velocity of 4,900 ft/sec and a density of 0.81 g/cc is
( equivalent to a detonation pressur~ of approximately
4.5 Kbars. At point (d), the detonation head in ANFO
r
encounters the second emulsion cartridge, which when
detonated, at 20,000 ft/sec between points (d) and (e),
brings ANFO immediately back up to its normally rated
detonation velocity of 12,500 ft/sec. Thus. eyen a low arder
ANFO detonation can act as a yery effectiye primer for the
emulsion cartridge without additional boostering on the
emulsion cartridge.

The decrease in the ANFO detonation velocity between points


(b) and (e) is attributed to water trickling into the bottom
12-1/2 feet of the hale from the su~rounding rock mas.

The dr ill hale was dr ill.ed ene week in advance of


testing and it had accumulated approximately 3 feet
of water. Prior to testing, the water in the hole
was pumped out and it was deter~ine that in one hour,
the hale could accumulate about 2" of water in the
- 36 -

bottom. The 2" of water was again pumped


out and the ho1e was backfi11ed with 6" of crushed
.rock so that the bottom of the ho1e wou1d be out of
water.
It took approximate1y one hour from the time of
backfi11ing the ho1e to firing the shot ho1e. We
fee1 that there was sufficient wetness and/or tiny
amounts of water trick1ing into the boreho1e wa11s
for the bottom 12-1/2 feet of the test ho1e to affect
the performance of ANFO. A1though the wet ANFO was
not purpose1y p1anned as pait of the test, it does
i11ustrate that even a 1ow order ANFO detonation of
4,900 ft/sec can act as an effectiv~ primer on an
emu1sion. It a1so i11ustrates that when water is
pumped out of a ho1e and the ho1e is 1oaded with ANFO,
ANFO performance can sti11 be drastica11y affected
just by the wetness on the sides of the boreho1e.
Inadequate priming at the bottom of this ho1e wou1d
have probab1y resu1ted in a fai1ure.

A1though ANFO can to1erate up to a 10% water saturation


1eve1, it does so at the cost of b1astin~ efficiency. If the
center emu1sion cartridge was not present, one of two things
cou1d have occurred. ANFO may have sustained a 1ow order
detonation throughout. the remaining co1umn unti1 dry ANFO was
reached, or it wou1d have soon fai1ed due to its unstab1e-
ness. Between points (e) and (f), the detonation ve1ocity in
.
dry ANFOwas 12,500 ft/sec, as expected. Between points (f)
and (g), the average ve1ocity of detonation in the top
cartridge appeared to f1uctuate between 9,000 - 16,000 ft/sec
due to the cornbined effect of emu1sion, ANFO and sternrning.
For optimum iesu1ts, the top emu1sion cartridge shou1d have
been p1aced one to two feet be1ow the sternrning co1umn where

(.; it wou1d have been comp1ete1y ernbedded in the ANFO co1umn.


Betwen points.(g) and (h), the average shock wave ve1ocity
through sternrning was 1,000 - 1,100 ft/sec.
- 37 -

ALTERNATE VELOCITY FIELD TESTS IN FULL-SCALE PRODUCTION SHOTS

A study was conducted in a Southeastern granite quarry to


evaluate relative exploslve performance in
- - + - -. - - -
term~ of bu~den

velocities for normal and Alteinate Velocity Loading Techni-


ques. Four full-scale production shots were made. Three
shots were loaded conventionally, using a different type or
grade of bottom charge, amounting to seven 2-3/4" x 16"
cartridges or nine feet of bottom load and ANFO as a top
load. The bottom loads in the conventional shots consisted~

of Powermax 440 (emulsion), Powermax 460 (emulsion) and a


..
( watergel explosive. The fourth shot:was made with the same
type and amount of bottom charge of Powermax 460 with four
additional cartridges of Powermax 460 spaced at 6 foot
intervals as the alternate velocity load in the ANFO column.
All other blast design variables such as burden, spacing,
hole depth, millisecond delay pattern, blasting direction,
etc. were kept as constant as was reasonably possible in a
production environment. High-speed motion picture
photography was used to quantify, evaluate and compare
results.

Average face velocities were calculated for three areaa of


the face; at the toe, 12 feet above the toe, and 24 feet
above the ' toe as illustrated in Figures 11 to 14. Analysis
was accomplished by designating the first face profile as
occurring at zero time to produce a plot of displacement
versus time.
POWERMAX 440 - ANFO

28 FT/SEC

//,....__STEMMING

ANFO
TIME IMSEC) ------ 1417

48 FT/SEC
\
-~ PMX 440
(2 3/4 x 16 CART)

+-----+--- +-----!------+---+

120 11 o 100 90 80 70 60 50 40 30 20 10 o

SCALE (FEET) ATLAS POWDER CO.


fiELD TECHNICAL OPERATIONS
TAMAOUA, PA. .;Te.

w
00
FIGURE ' '
o
POWERMAX 460 - ANFO

48 FT/SEC

67 FT/SEC
ANFO
TIME (MSEC)

72
re.r-'-- PMX 460
(2 3/4 X J 6 CART)

----~----;-----~-----+-----+-----r----~----~----;-~--4-----+---~
/
o ll o' 100 90 BO 70 60 50 40 30 20 10 o

SCALE (FEET) ATLAS POWOER CO.


FIELD TECHNICAL OPERAoiONS
TAMAOUA, PA. 7C.

FIGURE 12
"'
ALTERNATE VELOCITY LOADING
POWERMAX 460 - ANFO

60 FT/SEC

ONE CART
2 3/4 X 16
PMX 460
1207
\
83 FT/SEC
""'"'"--- PMX 46 O
(2 3/4 X 16

~-+-~--+----+----t----+-----+-----+

30 120 110 100 90 BO 70 60 50 40 30 20 10 o

SCALE (FEET) ATLAS POWOER CO.


FIELO TECHNICAL OPERATIONS
TAMAOUA, PA. ~C.

....
o
FIGURE l 3 .. , 1 ' '1'.~ .
---,

WATER GEL - ANFO

29 F SEC

49

TIME (MSEC) -

WATER GEL
(2 3/Ll x 16 CART)

+-----+-~---~-----r---~r---~------+----~--

!20 !lO tOO 90 BO 70 60 50 40 30 20 lO o

SCALE (FEET) ATLAS POHOEA CO.


FJELD TECHNICAL OPEAATIONS
TAHAOUA, PA. ~C.

FIGURE 14
- 42

Average burden velocities were calculated using linear


regression analysis. Results are sumrnarized in Table 3.
Figure 15 i1lustrates the Table 3 values in graphical form.
It is evident.that the greatest average burden velocity is
achieved with PMX 460 as a bottom load and PMX 460 as
alternate velocity boostering of ANFO in the upper load.
PMX 460 as a bottom load' and straignt ANFO as a top load
resu1ted in the second highest burden velocities, followed
by the watergel and ANFO, and PMX 440 and ANFO. An error
analysis between the last two, lWatergel and ANFO, and
PMX 440 and ANFO), revea1ed that, statistically, the results
(
are equivalent or in other words, there is no significant
difference owing to an experimental error of 5 ft/sec.

A more detailed analysis has also been performed to compute


the instantaneous velocity at any point in the time domain
for movement at the toe and 12 feet above the toe.
Displacement and time data were fitted to a polynomia1
equation of degree five with a goodness of fit of no 1ess
than 99%. The fi~st derivative of this equation forms a
velocity equation, which when plotted, yie1ds the graphs
illustrated in Figures 16 and 17 for the instantaneous
velocity at the toe and 12 feet above the toe, respectively.
Not enough data was available to perform an analysis to the
same degree of fit and accuracy for face movement 24 feet
bove the toe.
- 43 -

TABLE 3

AYERAGE BURDEN VELOCJTIES

BOTTOM TOP FACE LOCATION AND VELOCITY (FT/SECl


SHOT EXPLOSIVE EXPLOSIVE
NO. LOAD LOAD TOE IZ ABOVE TOE 24 ABOVE TOE -
.;;;
-

POWERMAX ANFO 48 46 28
( 440

2 POWERMAX ANFO 72 67 48
460

3* POWERMAX POWER~lAX 83 90 60
460 460
EVERY 5 IN
ANFO COLUMN

4 WATERGEL ANFO 56 49 29

* POWERMAX 460 was used as the Alternate VE'Iocity Explosive


FACE MOVEMENT
100 ,--------------------------------------------------------------.

,-.
u 90
bl ALTERNATE
Ul VELOCITY
~ 80
PMX 46.0 + ANFO
~
._,

>- PMX 460 + ANFO


E-o 70
....
u
o 60 WATER
,...: GEL + ANFO
bl
50
:> PMX 440 + ANFO

bl 40
u
<C
~ 30

20 ~--------------.--------------.--------------.-------------~
TOE 12 FT. 24 FT
ABOVE TOE ABOVE TOE 7f(::.
.' ' 1' . 1'': .
FACE >CATION
......
FIGURE 15
--
T O E VELOCITY
GRANITE - ATLAS POWDER CO.
150
140
........
u /
...._.
130
rz:l V
Cll
120 /
t
......... 110 V
100 1
bu 90 f\ V
o
.,..: 80 \ 1
~ 70 N / 7 -........ ...... /
Cll
::;,
o
60
50
~
\
/
1V -- / ""
-..............

"'
11(/
" "".
~
~ \
""'~V / V ~
~ /

~
40
30 ~ '\
~
__.-l V " "" IV
'\
\
20
~ 11
10
..
o
o 0.2 0.4 . 0.6 0.8 1 1.2 1.4
(Thousands)
T 1 M E ..I(~EC)
[l .PMX440 + PMX460 ~ AL VEL ~- WATER GEL
...
V>
FIGURE 16 INSTANTANEOUS VELOCITY vs TIME FOR TOE MOVE~ffiNT
e
VELOCITY 12 FT. ABOVE TOE
GRANITE - ATLAS POWDER CO.
150
140 -
,.....
o 130
1'>:1
rtl / -~
120
t- 110
/
/ \
100 ~ \
~ / \
""'
o
o
..:1
90
80
\
~ " ~ /
V_.
V \
~ N' ' ~ --...
'\- -
70 -.....
rtl
tJ
o
60 ~""'
~
>---, t.-
~-
..-------
~
t0.. .

lll1 50
>< ~

~
40 ~ ..._____
}~ V ~~
30
_.---{ / \
rtl
20 \
~
10
o
o 0.2 0.4 0.6 0.8 1 1.2 1.4
(Thousands)
T 1M E (MSEC)
o PMX440 + PMX460 ., 141' VE. WATER GEL

1 FIGURE 17 INSTANTANEOUS VE. ITY vs TIME FOR BURDEN MOVEMENT
12 FEET ABVE TOE.
In Figure 16, the PMX 460 bottom load with alternate velocity
boostering of ANFO in the upper load generated the most
dramatic velocity increase between 200 to 1000 msec into the
shot. Beyond 550 msec, velocity for this load configuration
exceeded all others. Movement at the toe in this case was
attributed to the bottom load and to the bottom third of the
,upper column. Thus, toe velocity in this case was affected
by both bottomand top loads.

If the bottom load is one of much higher energy, it will


generate a larger crushed zone and improve fragmentation in -
that vicinity. It also creates a larger cavity for explos1ve
( gases to immediately migrate into and fill the new formed
cavity. Gas temperature and pressure drop quickly and it may
be for this reason that the initial toe velocity is somewhat
less until the alternate velocity boostering temporarily
reverses the process by releasing more of the available
energy in ANFO as higher temperature, higher pressure gases.
This dramatic- late increase in gas pressure is evidenced in
Figure 16 for the PMX 460 alternate velocity boostering from
200 msec on and is sustained until well over 1000 msec. The
_key to moving burden material at higher velocities is to
sustain these high pressures with appropriate eneigy and by
the timed systematic and controlled release of such energy
with precise.MS delays.
- 48 -

Instantaneous velocities 12 feet above the toe (Figure 17)


are attributed primarily to the upper column load . In this
case, the PMX 460 with PMX 460 as alternate velocity
boostering in the ANFO column achieved the greatest burden
velocity for all times.

It is not definitely clear as to the exact mecQnisms and/or


processes which actually contribute to increased burden
velocities without direct and continuous measurements of
temperature and pressure within the borehole. However, base..d
on direct ~easurement of burden velocities and the fact that
it is gas pressure expansion in the borehole ,and in the
surrounding rock mass that is responsible for mass
displacement, certain logic can be suggested as follows:

1) ~ince ANFO at best is only 60 - 70%. efficient,


complete reaction of the ANFO is not occurring
as predicted in the detonation head. The
addition of alternate velocity boostering may
contribute to a more complete reaction of ANFO
just behind the detonation head in the partially
reacted and expanding gas phase of ANFO.

2) The emulsion cartridges used as Alternate Velocity


boostering may generate higher temperatures and
pressures in their vicinity and thus raise the
overall temperature and pressure of the combined
emulsion cartridge and ANFO detonation in the new
formed cavity. This would tend to pressurize the
cavity at higher pressures and possibly for a.
longer period before the burden responda to mass
movement.

3) More of the ayailable energy in ANFO is utilized


with the technique in production holes less than
17 inches in diameter.
- 49 -

SUMHARY ANP RECOMHENDATIONS FOR FIELD USE

Alternate Velocity Boostering of ANFO with emulsion


explosives has resulted in the following benefits:

1) The technique is simple to employ.without major


modifications to the overall blast design.
2) Improves overall fragmentation, especially in the
vicinity of the emulsion cartridge or slug.
3) Definitely increases burden velocities and mass
movement. ..
~
4) Increased burden velocities will result in increased
cast distances, lower and looser muckpiles and ---
minimal back break and spills.
5) A loose muckpile will reduce maintenance costs on
( excavation equipment through less wear and tear on
buckets and tires.
6) The technique can be used in any application
regardless of material prop~rties or structure where
the above mentioned benefits are desirable.
7) The Alternate Velocity Emulsion explosive does not
require additional priming. ANFO is more than
sufficient.
8) When ANFO is used in dewatered boles, the alternate
veloci:ty emulsion can enhance and increase the
detonability of ANFO.
9) It appears that the greater the difference in density
and detonation velocity of the alternate velocity
explosive to ANFO, the more pronounced are the
results.
10) In essence, the technique allows more of the available
energy in ANFO to be converted to useful work. It is
cost effective, and a productivity increase should be
realized over the short and long terms.
- 50 -

ALTERNATE VELOCITY LOADUJG RECOMMENPATIONS

HOLE SPACING FOR CARTRIDGES OR LENGTH OR


DIAHETER SLUGS OF EMULSION IN ANFO At~OUNTQF -t>:
(in) COLUMN (ft) EXPLOSIVE
-------------------------------------------------------------
2-1/2 to 3-1/2 4 - 6 16 in.

4 to 6-3/4 6 - 8 15 - 30 lb.

7 to 10 8 - 10 30 - 50 lb.

10+ 10 - 15 100 lb.


..

ACKNOWLEDGEMENTS

We wish to express our sincere gratitude to the following


organizations and individuals for their assistance,
cooperation, and enthusiam throughout this continuing
research effort.

SANDIA NATIONAL LABORATORIES - One of. the most professional~


and dedicated organizations that we have worked with. -
Reliability in field data acquisition was better than 99%
by the field group; A special thanks to P.J. Hommert,
R.L. Parrish, D.L. Shirey,.R.J. Stanopiewicz, J.E. Uhl,
J.S. Kuszmaul, and E.D. Bergeron.

UNITED STATES BUREAU OF _MINES - M; Staggs, J. Knopp, and


.M. Nutting.

MhCKLIN BROTHERS STONE COMPANX - R. Macklin

ATLAS POWPER COMPANX - D.G. Borg, C. Postupack, P. Nahan,


M.E. Mammele, R.M. Carter, R.E. Barr, c. VanOmmeren,
w. Frantz, C. Keefer, w. Schrepple, A.R. Beinlich, V.Bryant,
S.L. Burchell, R. wampler, and C. Stephenson, R.C. Morhard,
J. Uzick.

We are also indebted to Ms. Jane Jevit and


Joanne Perilli for their assistance in the
preparation of this paper.

- 52

REFERENCES

1) DAVIS, W.C., HIGH EXPLOSIVES, Los Alamas Science, 1983,


pp. 48 - 52.

2) JOHNSON, J.N., MADER, C.L., and GOLDSTEIN, S.,


PERFORMANCE PROPERTIES OF COMMERClAL EXPLOSlY~
Los Alamas National Laboratory, Propellants,
Explosives ~nd Pyrotechnics, Vol. 8, pp. 8, 1983;
and personal discussion with C.L. MADER, 1985.

3) FINGER, M., HELM, F., LEE, E., BOAT, R., CHEUNG, H.,
WALTON, J., HAYES, B., and PENN, L., CHARACTERIZAT.IID:I
OF COMMERCIAL COMEQSliE EXPLOS~, Sixth International
Symposium on Detonation, 1976. --
4) HELM, F., FINGER, M., HAYES, B., LEE, E., CHEUNG, H.,
WALTON, J., LAWBENCE LIVERMORE LABOBATORY REfQRT,
UCRL - 52042, 1976.

5) JOHNSON, Majar M.S., EXPLOSIVE EXCAYATION TECHNOLOGY,


U.S. Army Engineer Nuclear Cratering Group, Livermore,
California, June, 1971, NCG TR No.21, TID-4500

6) CHIAPPETTA, F., BLASTING THEOR~, Explosives Technical


Handbook, Chapter 11, Atlas Powder Company, Dallas,
Texas, 1985, pp. 11-1 to 11-51.

7) CHIAPPETTA, F., BAUER, A., DAILEY, P.J., BURCHELL, S.L.,


THE USE OF HIGH-SPEJ;;UQTION PICTURE PHOTOGBAPHY IN BLAST
EVALUATION ANP~~' Proceedings, 9th Annual Conference
on Explosives aO B1asting Techniques, Society of
Explosives Engineers, Da11as, Texas, 1983.

8) PARRISH, R.L., KUSMAUL, J.S., DEVELOPMENT OF A PREDICTIYE


~APABILITY FOR OIL SHALE RUBBLIZATION: RESULT OF RECENT
CBATERING EXPERIM;;~, In Situ Division, Sndia Nationa1
Laboratories, 17th Oil Shale Symposium, Colorado School
of Mines, April, 1984.

9) PERSSON, P.A., Swedish Detonic Research Foundation,


Unpublished preprint, American Institute of Mechanical
Engineering, Preprint No. 75-A0-74, 1975.
F A C U L T A D DE I N G E N I E A I A U.N.A.M.
D I V I S I O N DE EDUC::AC::ION C O N T I N U A

CURSOS ABIERTOS

IV. CURSO INTERNACIONAL DE INGENIERIA GEOLOGICA APLICADA A


OBRAS SUPERFICIALES Y SUBTERRANEAS
CUARTO MODULO:
TECNOLOGIA SOBRE EL USO DE EXPLOSIVOS
Del 22 al 26 de iunia de 7992

A N E X O

ING. RAUL CUELLAR BORlA

JUNIO - 7992

Palacio de Mineria Calle de Tacuba 5 Primer piso Oeleg. Cuauhtmoc 06000 Mxico, D.F. Tel.: 521-40,20 Apdo. Postal M-2285

T HC DE F.C<:A CO~ST~HJE J[ ROCA

DIAMo\NTE o. 86
CUARZO 0.62
SASAL TO 0.62
HORSTENO 0.59 ,_
P.ELDESPATO 0.57
GHEISS o. 54
ESQUJ STOS 0.53
MAGIHT ITA o.so
GRAIHTO o;48
'.ARENISCA 0.46
DOLOI<!ITA 0.44
ROCA CA T.I ZA- 0.4o
Fl!AP.RA o.; J
LL!1JTA ...
/"
;- .'
CA LOTA IJ. 2~
Alfi fi.AC ITA <'.::f
\'-'AII.'~(lL o.;' .
CAR.~O"l 5JTt! ~' r ).lC so C). 1"
Mlr.:A " . ::.a
'fE:)(\ o.~+

ESTA COI-tSTAN.TE TOt-'4 EH UH ~To\ LA CALIDAD DE.L t.lACJZC ROe J.SO.

+ R.OCA HIY SOl.lDA Y PI Sl!RAOA (i ...... K'i/01~


1" R(CA MUY so u 04 ,, .-~
o .. , .....

+ Rr.A MOfi,~L r.ON flR.!I!.TAS o .so


+ RC\C~ RELA11 VAt.~EIITE Hr"\f4 E. l.! f ..\. 1'1.4!;
- ..
+ RCCA (1(\ "Y' r; E. 11 EA
,......., r. 40

)
:i5 TABLA NO. 1

!,-<'
IN DICE DE DUREZA DE ALGUNOS TIPOS DE .... _


TIPO DE ROCA INDICE .OE DURE:z_tj

DIAMANTE
.
1o. o
CUARZO 7.0
Bt..SALTO 7.0
-
HORSTENO 6.5 '
FELDESPATO 6.2
GNEISES 5.2
~

ESQUISTOS 5.0 ..

MAGNETITA 4.2
GRANITO f. o4 G .~'Jo./ 4 '/E. K-. .': ~
ARENISCAS rAR.ACCL
4.0
3.8
~--
..
.. -

DOLOMITAS 3.7
CONGLOMERADO POCO CEMENT. 3.5
CALIZA -A .-1 v,c.-~TL'-t;;.~ . 3.3
PIZARRA 3. 1
LUTITAS 3. 1
CALCITA 3.0
ANTRACITA 3:0
MAR MOL 3.0
CARBON BITUMINOSO 2.5
MICA 2'~3
, ...

YESO 2.0 -~,

,J
TALCO l. O 1.
. 'T. 1
-1
1

F A C U L T A D DE I N G E N I E A I A U.N.A.M.
DI,VISIC>N DE EDUCACIC>N C O N T I N U A

CURSOS ABIERTOS

1 CURSO INTERNAfONAL DE INCENIERIA CEOTECNIA APLICADA


A OBRAS

MODULO IV

TECNOLOCIA SOBRE EL USO DE EXPLOSIVOS

' '

()

' .' ~
.'
CHAPTER 17 BLAST/NC THEORY
' '

R. FRANK CHIAPPETTA

JUNIO
t.) 7992

Palacio de Minera Calle de Tacuba 5 Primer piso Oeleg. Cuauhtmoc 06000 Mxico, D.F. Tel.: 521-4020 Apdo. Postal M-2285
variables that are inherent in any olast design to ha ve any practica! mean- (\
ing. Given the div~rse nature of field conditions encountered and the over-
whel ming number of blast Cles,gn vanables to select from. blast results m ay
not always b~ easily predicted as is outlinea in, Figure 11-1. Where one
theory is successful in one specific env1ronment or application. it m ay not be
as predictive in an9the_r. ...
;
-: '
' . . . .
..
~ . ..: :; .
(A) CONTROLLABLI YAAIABLII
.. " '


1-tOI..E OIAMETER
MOLE OEPTH _; 1'
.. -~
_.

tNITIATINQ SYSTEM
tNITtAitG SEOUENCE
SUBRILL, DI~TH " !110. O~"FAEE,_FACU,,


HOU: lfICLINATION
COLLAR HIIGHT_


BUF'EAS
!J:PLO.S1'1tl! TYPE.
. ..
STIMMING HEIGHT UPLOSIVI! ENERGY
1 STEMMING MATII!:AIAL CMAAGE GEOMETAY
..
..

BENCH HI!IQHT
PATTI!AN
ea uRDEN ro SPACtNG RATIO
IL~I!t Slzt: ANO C~~FIGUAA'!'19N ~ETC._,
"LOADING MITHOD
WATER (SOMETIMES
'' UNCONTAOLLABI.El
' .
e 8LASTING DIAICTION

. . ..
.
. . .~ . ' ..
~
.. (8) UMCOMTIIIIOLLA8LI. Y&RI&.Lia
,. ,.
'
., . .. GIOLOGY '
.,
., .,
' . ., . MATI..f~IAL S!RING~I A PROPI_RTIIS
STAUCTUAAL OIICONTINUITIIS
t

r ' _. wiu THIA CONi:UTIONI .. .


..'
1
'
'\~~ '
,
... ..
-:~
WATIR (IOMITIIIIS CONTAOLLAILI),
ETC. ' . ' J
1

.. '
.' ."
.
.
1 ~ O 1econ~1
1
1.
,.
..
. ''
.. . 1'
-
.
LOADED 'ILAIT
,'

-~
NOTI!: TVPICAL
1
( PFIODUCTtON 8LAST IS
I.I!SS THAN T.WO
SECONDS DUFIATION
.. - .~ .
;,
' ' '
'
t < 2 1.condt
Ir
' . . (C)
.. ; -
OUTIIUTI
.- . ' . ..

..
.. '



'RAGIIINTATION''
IIUCil ,._LI DIIPU,CIIIINT
MUCK PILI. PRO,IU
'

l .
' GIIIOUND VIIRATIONI
1

AIRBLAST
'
IACK ANO SIDI SPILLS
'LYROCK
MI . . IRit
ITC.
' .1.
. '

FIELD MODEL ILLUSTRATING BLAST DESIGN


, ; I~PUTS ANO OUTPUTS :".
.' . FIGURE 11.1..

-
'11 -2
Often more than one theory 'is ne'ed.d to: Clarify or explain certain
results. Prallel this approach t the physiC:ist trying to explain li_ght with only
one theory. that is. the wave theory. With the passage. of time it became
apparent that everything ssociated witn light could not always bead-
quately explained with this theory alone and hence.- another theory~ the
.particle or "packets of energy" theory w'as aveloped to explain the phen-
omena of light in.which the ti'rst iheory failed' With both theories. the physi-
cist could now explain many of the mysteries surrounding light which even-
tually led io'new developments such as the laser'. Similarly. in try_ing to define
-:'1 .. , ., the'mecha'riisms ofrockbreal<age by explosives. morethar one theory or
. ' ' .) -' '
: .- ., . explanationis often rieeded. In a:ny case. a'blasting theory should not only
. . .
.v .atteinptto.explain and predictthe breking'process.-bufm-oreimportantly: it
,, . ~- shold 'sugge'st ld allow new' metl:'lods ar\d-',techniques' to i m;xove ori
~Crrent~blaStinQ 'pra'ctices:: ' :, . r . . l ' '. ; . . oT . '
"' ,. ... '.
' . ~

2. TIME EVNTS FOR T.HE BREA.KING PROCESS

There.a,re b,asically to.ur time fra,.;,~s-.desighated~as.T1 t9 T4 in 'v.;,hich


breakage and displacemht ot material occur during and alter complete
detonation'of a ccmtiried char,ge. '
..-, :. ' ,. . .b ' . : . :.;.~

\ ... . 1 - - ~ 1 ' - \ t

The time .t..: .;


= . trames are defind 'as follows:" ~;
te-. :o::.--:;,_:;... ' . - .,

H . o . ., \ .
.: r,., \ ' .. . \
'T1
Detonation .~
'' ..........
--'' ( .--' '1 . .. .: ' ; . .
1 ~

' T2- Shock or StressWave Propagat1on


~
+ --~ -
T3 -Gas Pressure Expansion ', '
..
' ' .... 1-

. -~ ~~ '
1 '
T4- Mass Movement
- i -~

Each time trame_ is first discussed separately. and then discussed in


conjunction with blasting theories for an overall. more detailed explanation
and meshin6 of events. Although these are treated as discrete events. it
.-' -,:'shoid be emp'hasiz'ed'that in' a 'typical sho(hole or p'roduction blast. one
""\' . ' ...... , ' - ,., ....,,, ____ .... -, ........... ,.. .. :
~ ' . .
'event phase can occur simultaneously withanother at spectftc t1me 1ntervals.
r 1 :..~. ::,, ! ,..,. : ,

1.'" .. :. ~. 1 . ~ . 1 . :. 1 ~ ' . ' . '"' ....,. " .; -.,. . .


. , .. i. 1 , : .. ~ _ t1 ;. p~ton~tio_n js,the ~e~nning: ph?s~ of,th_e f~agme.nt,atton process .
. . ,,_ Th~ )J;JQre'!ie'nts .of. an 1 explos~;-e .CC?f!Slsting of fue} and ox1d1zer .,a
., combination: upon detonation. are immediately con.verted to high
. '~- t .. ' '.: 1 . ' - " - - . ' ' }
pressure. high temp,eratu~e_gas~s. ~ressu,res just behind the detona-
, .. tion tront ar.e in the order of 9 Kbars to 275 Kbars. while temperatures
Y' ~ange fro~ approximately 3ooo to7QOO_F.1 2i , : .' ..,_

11 -3
r: ~
._' " '..
+ <' " '!, ' ' 'f- L .1 >' -,:,
.... r

pressure wave(s) em1tt_ed_!nto the roe k mass results._,m part. from the
~-' rapidly expandin'g high,prssu'ce' ga's impacting tte borehole wall.
' '"l , ~
~'
T.he geo~.;lry of disprsioi1 dpends primariiY.
~ . ~ - 1 "). - _,
'the shape of the

on
. charge. lf the charge is shot. with a length to d1ameter rat10 of less than
.~ : . ''f equal'to 6':1'. en the distu?b~rice propagated'in the form of an is
. ~ r 1 . e'xpanding s'phere. lf the cha~'ge is lo~g. with a length of diameter ratio
' ' - )-~lof greater tin61 'then.the d1sturbanc~ 1s propag'ated 1n the form of
1
~ / ... ' ' ~ " J
' an expandmgtcylmder (F1gure, 11-4). However 1n a typ1cal bottom
,_, - j ' . ., primed. cylindiical shot hole nrmally encountered in bench blasting.

' ,M 1:: f the strain waves o'Cigi(laiy ior~ed ,~a:r' the point of initiation are
""VI "')!' r . -- , r J . , , . .
- ' already in'progress al')d propagating into the sur~,ounding medium.
~~ --.rl~f",\'
wniie ike detonation i's stii pr'Og'ressin~g-witt;Jin the e;;..,losive column.
,._ J '- '
r -, '..:,....; '\;
Thus. close to the $hot hole. strain wave propagation is neither
perfctly sph.erical no~ cylindrical but more like that shown in Figure
11 -5.

!1
. ' '
.... ,
;
il ' i .

:
...
e
..
;,-
'' -.
! : :. - .
-"'~--:-.:,[ ':. l
, .L 1 ' 1 J "
Bench Top
} ,j

il

Face
.. Oetofi&Uon Front In
The Elplosive Column
',,. " V

.... Hlgh Pressure


Stress Wave
Transmitted
Through The Rock

.. '\. .

- ... SECTION THROUGH THE FACE DURING


DETONTION SHOWING EXPANDNG
~STRESS W. VE FRONT
.FIGRE 11.5

11 -8
Tho= pressure next to the borehole wall will rise instantaneously to
its peak and then rap_idly decay expor:entially. :n)e quick decay is due
to cavity expansion ofthe borehole and increased gas cooling. Cavity
expansion around the borehole can occur through crushing. pulveri-
~ati_on. and/or displacenient of material and can raClge anywhere
fro'm about one tthree hale diameters depending on the medium
and explosive used. Generally. extensive compressive. shear and
tensi.le failure occur as a region of pulverized material sin ce the wave
energy is at its maximum near the borehole wall.
As the strain wave front proceeds outward. it has a tendency to
cO"mpress !he matiial atthe wave front ttirough'a vol u me change_ Al
right angles to this compressive front. there' exists anoth_er compo-
nen! referred to as the tangential or "hoop" stress. The tangential
str~ss. if large enough. can cause !ensile failures at right an'gles to the
<.- ":: 'direction of propagation~ The largest tensile failure.s are expected to
occur ciase to the borehole where the tangential ~stress is 'high
enough forfailure to ocur. 8oth the compressive and !ensile compo-
nents of ti:' e wave front decay with distance from the borehole.
When the compressive waye front encounters a discontinui'ty or
interface. some of the energy is transferred across the discontinuity
and so me reflected back to its point of origin.'" For the most part. the
partitioning of energy depends on the ratio ofttie acoustic impedance
of the materials on either si de of the interface, as illustrated in Figure
11.6. Acoustic impedan<;:e. z: for any material is defined as

Z = p X Vp

where: z = acoustic impedance


p = density of material
Vp = sonic 'velocity of material

< lnreference to Figure 11-6. where the ratio of the acousti,c inipe-
dance of material 1 to material 2 is les-s ihan one. so me of the wave
energy is transferred into material 2 and saine ~eflected back. but
both waves remain compressional. When the acoustic impedance
ratio is 1. all of the energy is transferred into material 2 and no
reflected wave occurs. When the impedance rati_o is greater than 1.
then so me .of the energy gets transferred into material 2 as a com-
pressive wave and the remaining energy gets reflected at the inter-
face as a tensile wave. When a compressive wave travelling through
rack encounters.an interface such as a free tace. nearly all of the
energy will be reflected back as a ten sil e wave. lf the burden distance
between the free tace and explosive column is relatively small in

11 -9
thrugh compressional and tensile siress waves. gas pressurization
or'a combination of both. _However. some degree of fragmentation.
' althoug'h slighl. occurs through in-flight collisions and al so when the
:. materia! impacts th ground. o'enerally. the h_igher.the bench height.
d
the greater is this type ot breakage owing,to increased impact veloci-
~
ties of individual
- 1
fragmenis
when falling onto the be_nch !loor. Sim-
~.

_ ' _ ilarly. material eject';'d t;om opppsite rqws ot a "Vcshot" design u pon
head-or; collisions can,r,esultin increase<;J fragmentation. This phe-
': . nomenon WpS .ev_ide,()C,ed and documented with the USe Of high-
'speed phot_og~aphy ot' bech blasts. . ., .
Mass burden movement of fragm'ented material is shown in Fig-
1.. l :..- . . f . . '

u re 11-7 for a number oftypical lace conditions encountered in bench


blasting opehiltions: Facprofiles 'and velocities are based on the
1 . results'ot high-speed phtographica'nalysis perform!=d at the ATLAS
POWDER COMPANY.'Where no' subdrilling is utilized. (a and b). two
.' types of lace movement ,;,ay be e.ncourtered In 1 t-7a the entire
- ''"1(~-- , --
'length of lace burden: direictly in front ofthe explosive column. m oves
out similar toa 'plan e wav nd ttie tce velocity at any point is con-
stan'!. This ohavior i's 'u~''ally encouhtere.d where material is very
competen!.. qui~e 'brittle. 'arid st_ruc_t\-)red ;with \(1/elf,defined. largely
t :- ,. l ': -
. .
1
~. 1

' spaced JOints: much greater than the spacmgs or burdens employed
in blast designs. When the mateilal is _soft. high_ly fissured. and/or
'' closely joiri'ti~d as 'might be found. in. cd'8.1 ard so sedimentary me
deposits. lace 'prcifiles' resemtiling_ that of flexura! rupture is more
1 likely_- In' this case.' the gratest di~plac'ement and'. veloc1ty occur
-~ .. ' 1 1
adjacent to the center ofthe explosive column with the least amount of
1 '

... ' "mv'ment 6ccuring atthe toe ari~:ic~st. When identical conditions in
l .. 1 . "!'
'' -1 -

1-1'7b are 'assumed and when subdrilling is employed. lace move-


. men't'results in r'nLich the same wa~ exce.pt that the 'toe burden is
1

.:: r
'
' ' . ... ' . . ) ' .
,. dispi'a:ed'upwards !aster and ata great'er_ angle'to ~he horizontal.
The tirst threecases assumed a relatively straight tace between
: f:
the"crest nd toe.' however. in many' ben'ch blasting,operations. the
'conditin is more like 'ttiat iiListrated in Figure 11-7d. where toe
' . ,., - burden is consider:ably greaterthan'the crest b~rd~~.. The toe burden
r .. : :-- is too great t'r th'e explosive' slect'ed. tence. very little movement
. - .. ' 1 ' ., .
' occurs at thetoe while the greatest displac'ement results in the upper
. ... . ~ . 1 - ; ' ' 't.:.
half of the bench.
..
Three options are available to increase toe movement:
Employ angle drilling in an attempt to maintain constant burdens
t~om the crest to the toe . -.. _
' e_:use a high~r ~ne,rgy_botto~ ~ha~ge;i':'l tt:u,~ cl!r~ent vertical drill holes
De crease the burden with the current vertical drill holes

1 f-1 2
Bench Top
:;.;
Stemming - ~~~
.... 1 2 3 4 5

Vs v, o
v2 o
v3
v4 Burden Mov es Out
(A)
As a Plana W ave
v3
Explosive- No _Bending Oecurs.
v2
Column
v,
' Bench Floor

Bench Top

Slemming v5 > v4 > v3 > v2 > v1


Burden Moves Out As
Flexura! Aupture

(B)

Explosive
Column

Bench Floor
..,..
v5 > v4 = v3' > v2 > v1
Bench Top
Burden Moves Out As
Flexura! Ruplure
Slemming
Toe Burden Moves Up Al
A Grealer Angle To The
Horizontal
(C) Explosivo
Column

Subgrade 5
_L Bench Floor

FIGURE 11.7

11-1 3
4 S
2 3

(O) Bench Top

Stemming

Explosive

v5 > v4 > v3 > v2 > v1


Subgrade
Toe Burden Shows
_j __ Bench Bottom Little Movement

Bench

Small Crest Burdens


Cause Blowouts And
Poor Toe Movement

(E)

Explosiwe
Column
Bench Boltom

FIGURE 1 1.7 (Cont"d)

11-1 4

-
14 15 16

Toe" Burden M~vet


(F) Beneh Top Out More Wlth Hlgher
v5 Energy

Explotlve
B
Beneh Boltom
(Highor)
~nergy,

/
Bench

Stemming

Left Over Muckplle


(G)
Aettrlett Toe Movemenl

Eplotive
Column
Bench Bottom

__ ),..,. Gu
,

Ejeetlon
.... - 1 Protlle
, - Face Proflle _ - - - - " ' 1

-~B~:n~c~h~T~o~p~~--~~fi~~~~~Vm"l
...;: :...
\\
------""11
.... - .... -
..,-:.., ..........__ 1
1t

Slemmlng- ..,f,..-;,--- . ' 1 1


/"...,..... 1 1 /

'
-
"'---,
\,...-, , '/
1
1
./ /
1
/
/
,/"

(H)
"'1 /
/
,."' ....,....,;;;..."
"" ,/

son seam rt-=-:;-=~--


Eaplotlve 1111 "'"" Fac:e Protue
Column-
Beneh Botlor

FIGURE 11.7 (Cont'd)

11 -1 5
In selecting the latter. care should. be exercised so as not to
decrease the burden to the point of obtaining the condition shown in
Figure 11-7e The toe burden is now corree! for the explosive
selected. but the crest burden is substantially reduced. This may
bring about many adverse . . l
conditions near the crest burden su eh as
flyrock. blowouts. and increased airblast complaints, Because conc
finement pressures are released nearthe eres! (in this case. a path of
. least resistance relative to the toe burden). restncted toe movement
will result. lt is better to use the same burden. but with a higher energy
bottom charge near the toe. This load configuration as shown in Fig-
ure 11-71 tends to pressurize more of the burden mass for longer
periods without adverse effects. and adequate toe movement gener-
ally results.
Where large leftover muckpiles are left against the lace. Figure
11-7g. toe movement will be restricted and increased ground vibration
levels are likely. Unless the situation requires a buffer. su eh as when
blasting in the vicinity of mining equipment orto avoid dilution of an
ore blast adjacent toa waste muckpile. it should be avoided.
Where seams are encountered in a bl,ast. Figure 11-7h. tremen-
dous gas ejections with velocities up to 600 ft/sec can occur. When
such gas venting occurs. it will. adversely affect other parts of the
burden to displace adequately and inevitably leads to poor overall
blasting results. A stemming deck immediately adjacent to the sea m
will give better results.

e. TIME EVENTS T1-T4 COMBINED

Up tothis point. time events T1 to T4 ha ve be en discusse.d more or


1ess as separa te isolated events. However. in a real blasting environ-
ment. more than one event can occur at the same time.
consider a single vertical hole in a ~uarry tace with the primer
located near the bottom of the hole as is illustrated in Figure 11 -8.
Assume 'the explosiva used is 40 feet of ANFO with a velocity of
detonation equal to 13.000 ft/sec. the material blasted is limestone
with a sonic wave velocity of 15.000 ft/secand a density of 2.3 g/ ce.
U pon initiation of the primer. it take_s onl- a few microseconds anda
distance of 2 to 6 hole diameters up the column to forma full detona-
tion head. When a tul! detonation head is formed. it travels up the
explosive column with a velocity characteristic of the steady-state
velocity. (in this case 13.000 ft/sec). lt takes approximately 3.0 ms for
the 40 foot column of ANFO to be completely detonated.
Within this 3.0 ms. many other things have occur'red. Starting at
the bottom of the hole and progressing up the column. borehole

-
11 -1 6
Vs 10tot500tl.stc

200 ll..'sec

.
/
.'
1 Mlllflal limestone E1pi01IIWI ANFQ (.0')
Vp t5.ooo tt.:sec. VOO tl.OOO 11./cc
p 2.31)/CC Hote Di1 .. s
Awe. Burden 15'

ILLUSTRATION SHOWING THE INTERACTION OF


TIME EVENTS T1 TO T4 IN A
TYPICAL OUARRY BENCH
FIGURE 11.8

expansion through crushing of the borehole,walls has taken place.


This produces compressive stress waves with l!'lngential compo-
nents emanating from the borehole walls and progressing outward in
every direction with a velocity characteristic of t~e sonic wave veloc-
ity of limestone. lt takes approximately 1 .O msec for the compressive
strain wave to transverse 1 5 feet of burden to the free tace. Behind the
strain wave propagation sorne radial cracks Sl!irt to develop in the
crushed zone region ofthe borehole with a velocity ranging from 25 to
50% of the P-wave velocity for limestone. lf the intensity of the com-
pressive strain pulse is high enough. new cracks and/or extensions of
pre-existing cracks and flaws can be initiated anywhere between the ..
crushed zone next to !he borehole and the free lace. The greatest
numh."r of cr<tcks are generally found clnsest to the horehole
Wtwn tt1e compre:;sive wave stnkes" frue lace. it is 1rnmed1ately
converted lo a !ensile strain wave which st<trts at the free lace and
tr;,vels hack througt1 lile roe k mass tow<Hds the borellole. Owing to

1 1 -1 7
the new fractures created from the outgoing compressive strain
wave. the tensile stra1n wave will take somewhat longer to travel the
same burden distance of 15 feet. lf the burden is small enough and the
intensity of the reflected strain wave is large enough. then so me spall-
ing at the free lace or bench top is expected. although no s1gnificant
mass movement will occur .
. At 3 ms alter detonation and complete reaction of ANFO. the
original high temperatura. high pressure gases ha ve reached a new
equilibrium dueto borehole expansion. 8oth temperature and pres-
sure have dropped significantly resulting in an energy reduction
ranging from 25 to 60% of the theoretical energy originally available.
This rema~ning energy acts on the surrounding "preconditioned"
rock mass to displace it in the direction of least resistance Further
fragmentation can occur at this stage from gases entering and
extending preexisting cracks or discontinuities. lt is at this stage
where some blasti!'lg theories are contradictory. Some believe that
the major fracture network is completed within about 3 ms dueto the
interaction of stress waves on the surrounding material. while others
believe that the major fracture network is just beginning.
Regardless ot which time trame is responsible for the develop-
ment of a fracture network. mass movement and displacement of
material at the bench topor lace occurs much la ter in time dueto the
confinement of gas pressure within the rock mass. The onset of mass
movement depends on the material response in conjunction with the
strain and gas pressure stimius generated from the explosive. For
typical stemming and burdens encountared in the field. bench top
swelling occurs between 1 to 60 ms, stemming ejections between 2 to
80 ms and. bench burdens' between 5 to 11 O ms. Surface uplifting
velocities around the collar region of a hole occur between 5 and 1 20
ftlsec. stemming ejections between 1 O to 1 500 ftlsec and burden
velocities between 5 to 200 ftlsec. Gas ejection velocities at discon-
tinuities ha ve been recordad as high as 700 ftlsec and often occur in
less than 5 ms.

3. RUPTURE RADIUS

The degree of damage and fracturing around a borehole can be char-


acterized by four zones as illustrated in Figure 11-9. In the crushed zone
immediately around the borehole. the explosiva induced pressures and
stresses exceed the dynamic compressive strength of the rock by factors
ranging from 40 to 400. These high pressures acting against the borehole
wall will crush. pulverize and shatter the surrounding rock mass. causing

11 -1 8
intense damage. This zone is al so referred toas the hydrodynamic zone in
which the elastic rigidity of the rack becomes insignificant. (6)
Next to the crushed zone is a region defined by a severely tractured
zone referred to as the non-linear zorie. Here fracturing can range trom
severe crushing through partial fracturing, to plastic deformation. Extension

--- -- -- Legend
......................
1 Crushed Zone
. '- ..... - '
' zone
'' 2 Severely Fractured

'' \
3 Moderafi!ly Fradured Zone
\
\ 4 Least Fractured Zone
~
1
1 S Rock Undamaged
1
1
1
1
1 S
1
1
Expanded 1
Borehole
1
1
Alter 1
Detonation 1
1
1
1
/
/
/
//
/ e,.

--- --
,, /

ZONES OF RUPTURE RADIUS


FIGURE 11.9

of cracks can occur from previously formed cracks by the tangential com-
ponen! (hoop stress) of the shock wave. infiltration of gas pressure and at
flaw sites.
In zones 3 and 4 (elastic zones) tensile failures and crack extensions
occur in a less intense mode because the stress wave amplitude has atten-
uated significantly. Much of the original energy from the detonation has
been consumed in the form of heat. friction. and fractur;ng in zones 1 and 2.
The peak amplitude ofthe compressive stress is now much smaller than .., ~
compressive strength of the rock so no new fractures are likely inthis wa.e
type. However. the tangential stress componen! of the wave is still substqr-

11-1 9
tially larger than the ten sil e strength of the rack Sin ce the ten si le strength of
rack is about 1/1 5 to 1/1 O of the cornpressrve strength. the tangential stress
of the wave is large enough to cause radial fractures. These new fractures
are formed from the extension of cracks in the non-linear zone (zone 2) or
from cracks initiated from microfractures and flaws inherent in a typical
rack mass.
Once the tangential stress has attenuated below the critica! tensile
strength of the rack. no further breakage occurs beyond this point as rllus-
trated in zone 5 (Figure 1 1 -9). Once thP. Wlve or ciisturh<Jnce p<lSSeS into "nd
through this zone. ttw inciiviciu<'~l -JarticiP.s of ttw rnediurn wrll osciiiRte ;mci
v1hr;1te :-1hout thetr rest nositions wittun ttte elast1c linuts of ltH~ roe k c1ncl so r1o
perrnanent damage results. lt rs thrs region where seisrnrc waves are cRr-
ried considerable distances and are responsible for ground vibratrons .

Table 11-2 gives an idea of the degree of maximum damage found
around the crushed and fractured zones in terms of charge radii for a
number of conditions. Results are based on the works of many researchers.
conducted in a number of different materials with varying explosives. For a
given explosive. the rupture radius is greater in soft rock than hard rock.
Given the same roe k. the rupture radius is greaterfor higher strength explo-
sives than lower strength ones. Thus. the degree of radial rupture is influ-
enced by the explosive. material properties and structure.

TABLE 2
DEGREE OF OAMAGE AROUND A
BOREHOLE IN TERMS OF CHARGE RADII
,---- - -- T--- - ---r-- --
CRUSHEO AAOIUS 0'

SOURCE EliPLOSI\If
EXPL OSI VE CHARGE MATERIAL o LONE IN OAMAGE
COMMENTS
o ""' SHAPE AOCK TYPE CHARGE
RADII ~MAij
IN CH.t.AGE
1'1.&011 (MAII

o 25
-
S Granilt
"
.....
Oltn Fl k
2.00 k S GrtiUII - 20
S11k1nd 111 eO"' o,nm - e - 45-SS
e - 15-22
.lNfO
e '"''-
TuftKIOUI J.O 2030
Pyrocl.nhc
Cotor.1do {10) -- Sofl Roe- 2629
Schf?ol ol Hard Roe- 20-23
Mtnet
0Prlich IIJ Nucl
!TNTI
- Gotml ..
"
.llcl'!.ilon 1121 - u kg rnn) e Grantta J-.s -
'' -
..
O"Andree 1131 C4 0.00 2 ,. kg S Gflnlll
lo 0.4 17 ... ,
Sitklnd 1141 ANfO e Graruta -
llluttr 11
.11 (t)
Und~r.lllf
Sperk
S P1t119IUI
a Rocll
- Ttoaoretcally
Cleulatad
Oltcherg e PllltQIHI
a Roclt
- Theorahcally
CalcuiiiiO
- Grantll Lma- 1-12 30-SO
tlona 6
Concll"
""'0 (111) Cnmp<'IPnl 2. T-l S - Horozont.ll
Ffi1CIU""9
- Bto Shot
" Po ni

11 -20
4. BLASTING THEORIES (Past & Present)

In this section. blast;nq theone-; of the f.Jast and presentare discussed in


concept form. Table 11 -3 '" ::> lrst of sorne of the more common thoughts
regarding breakage mech,HII ,, r '"' :.11 rd tnt> r .,.,.,.._,rchers responsible fortherr
introduction. Thrs list is by rru "'"'etr:s curr_lde. but it does illustrate how
certain thoughts on bla'3tir ~ ,; "'"', ''"'';..,u witr, ti1e simple reflection theory
alter World .War 11 and proyr <='."ct;r_; to ll '"' r r rvr ,_, ... umplex nuclei or stress-
wave flaw theory of the .;re,c' ri.
Sine e each theory has '"''"'"'"lstrer .gtrrs and weaknesses. the main
concepts of ea eh theory a' t r).,:;t r:" f.Jiaineu with a brief description. Blasting
theories discussed are:

a) Reflection Tneory ( Reflected Str <ess VI/aves)


b) Gas Expansion Theory
e) Flexura! Rupture
d) Stress WavPc & Gas E''fl"'n';iorr Ttl~or
e) StressWaves. Gas Expansiun &. 3tre'3s-Wave/Fiaw Theory
f) Nuclei or Stress-Wavo;,/Fiaw Ttro;,ory
g) Torque Theory
h) Cratering Theory
i) Cratering Mechanisms

a. REFLECTION THEORY (Reflectad Stress Waves) (17. 18. 19. 20)

One of the first atternpts to explain. analytically. how roe k breaks


when a concentrated explosive charge is detonated in a borehole
near airee surface was with the reflection theory. The concept was
simple. straightforward. and based strictly on the well known fact that
rack is always less resistan! in tension than in compression.. A
compressive strain pulse is generated by the detonation of. an
explosiva charge. moves through the rack ;n all directions with a
decaying amplitude. and is reflected only ata free surtace. At the free
surface. the compressive strain pulse is converted into a tensile strain
pulsethat progresses back to its point of origin. (See Figure 11 -1 O). Sine e
rack is weakest in tension. it is easily pulled apart by the reflectad
!ensile strain pulse and damage at the lace appears in the form of
spalling. The high pressure. expanding gases. are not deemed
directly responsible for the major degree of fracturing that occurs.
A more detailed explanation follows: Detonation of an explosive
charge in roe k generales a large quantity of high temperatura. high
pressure gas in a very short time. Typically. this occurs in a few
microseconds for small cylindrical charges andina few milliseconds

11 -21
TABLE 11.3
BLASTING THEORIES ANO
THEIR BREAKAGE MECHANISM

BREAKAGE MECHANISMS
COMPRES
DATE RESEARCHER(S) TENSILE NUCLEI
SIONAL GAS FLEXUAAL
REFLECTEO
STAAIN PAESSURE RUPTUAE STRESS
WAVES FLAW
WAVES

1949 Obert. Duvall (17) (18) 1


1956 Hlnd (19) 1
1957 Duvall. Alchison (20) 1
1958 Rinehart (21) . . 1
1963 Langfors, Kihlstrom (22) 2 1
1966 Starfield (23) 1

1970 Porter. Fairhurst (24) 2 1


1970 Persson. Lunborg, Johansson (25) 1
1971 Kutter, Fairhurst (6) 1 1
1971 Field, Ladegarrd - Pederson (26) 1 1
1972 Johansson . Persson (27) 2 1
1972 Lang, Faureau (28) 4 2 1 3
1973 Aah (29) 1 1
1974 Hagan (30) (31) 1
1978 Barker, Fourney, Dally (32) (33) (34) 1

1983 Winzer, Anderson. Ritter (35) 1


1983 Adama, Margolin (36) (37) 1
1983 McHugh (38) 1

for long cylindricai charge_s found in normal bench blasting. This gas
pressure acting against the borehoie wall generates a compressive
strain or stress pulse of high amplitud e whichwill crush and/or frac-
ture roe k next to the borehoie. This stress pulse travels radially out-
ward in all directions from the shot point at speeds equal to or greater
than the velocity of sound in the medium. Dueto wave divergence and
energy absorption by the rock. the pulse amplitude decreases very
rapidly. Thus. the extent of the crushed zone immediately next to the
borehole is relatively small. .
When a longitudinal compressive stress strikes a free surface.
two reflected. pulses are generated. a tensile and shear pulse. The
amount of energy imparted to each depends on the angle of inci-
dence of the compressional stres.s pulse. Of the two reflected pulses.
the tensile ene predominates in breaking rock as it moves back into
the rock.

11-22

-
The effective transfer of detonation pressure to stress in the rack
depends on the impedance match of the explosive to rack. A smaller
.explosive to rack impedance ratio was shown to provide a more
effective transfer of this pressure to stress Ttle concept of reflection
breakage is illustrated in Figure 11-1 O. The time arder of key events
are:

. 7 Free Face
t
0- detonation. generatton of h1gh
pressure. high temperature gases
s ,, 17
s ' '
s
14 ~/
t 1- borehole walls are crushed and
sliQhtly tractured due to h1gh gas
13 pn~ssure, and borehole expands
'2 Spall- Type
Fallure of t 2 -t 4 compress10nrtl strr11n pulse propa-
Material In qate:; OtitWard in nll direct1ons
Ten'elon

part of compressional stra1n pulse


a in1pnq~s un frP.f' Stlrl~ce
Material Displaced
Outward From
.... Faca t 5 -t 6 -- part of pulse continues to travel
' '
' .... s outward and part of it 1s reflected at
' ...... t7 the free surface as a !ensile strain
pulse

- slab of rack begins to deta~h Ira m


free lace and moves forward
Free Faca

t7 - other compressive stress pulses


arrive at the newly tormea fa ce and
repeatS bre8k1ng process

RELECTION THEORY
TENSILE FRACTURE BY RELECTION
OF A COMPRESSIVE STRAIN
PULSE ATA FREE SURFACE
, FIGURE 11.10

Slabs broken off closer to the hale are displaced with lower
velocities.

11-23
b. GAS EXPANSION THEORY (25) (39)

The pressure acting on the walls of an explosive filled hole. u pon


detonation. will be approximately one.-half ofthe detonation pressure
dueto expans1on of the borehole. This pressure will propagate out
from the borehole into the rock as a shock wave. The material
between the borehole and the shock frontis compressed and flows
elastically or plastically. depending on the pressure and strength of
the rock. So me radial cracks form next to the borehole wall starting at
about two hole radii out and then propagate radially inwards as well
as outward. The greatest frequency of radial cracks are next to the
borehole. but a few exteod farther out. When no free lace exists. a
small number of these radial cracks beco me ve_ry m u eh larger than
the others.
By the time the shock wave reaches the f~ee surface. radial crack
lengths formed are less than one quarter of this distance. At this stage
'the longest of cracks ha ve extended inwards and reached the bore-
hole wall. Gas pressure is now capable of entering these cracks and if
the pressure is high enough can reach out towards the crack tips.
thus further elongating the cracks.-This has the effect of aiding cracks
that interact with the returning !ensile wave and cause them to reach
the free surface. Up to this point, acceleration of the rock mass
between the hole and free lace has been negligible. Only alter the
cracks hav.e reached the free surface is the rock accelerated by the
remaining gas pressure.

The key point of the gas expansion theory are:

Radialcracks are initiated not immediately next to the borehole but


abouttwo hole radii out and extend inwards toward the holeas well
as outwards towards a free lace.

Rock displacement does not occur until pressurized radial cracks


extend to the free surface.

c. FLEXURAL RUPTURE (A Gas Expansion Theory) (29)

During detonation of an explosive confined in a borehole. two


distinct pressures are formed: one from the detonation itself and the
1
other from the highly heated gases acting on the borehole walls. In

-
1.1-24
this theory. ninety percent of the total energy to break rock is in the
latter. Detonation pressure acts only momentarily against any ene
part of the borehole's interna! surface area. while gas pressure is
sustained considerably longer until sorne form of cavity volume
change o.ccurs. Gas pressure, then. is the inajor componen! res pone
sible for fragmentation and flexura! rupture.
Radial cracks form only in planes parallel with the borehole axis.
No cracks develop where the explosive is not in immediate contact.
thus most cracks form adjacent to the bqrehole wall where tangential
stresses are produced within the borehole's wall as the cavity is
pressurized. Providing sfrain 'eriergies at crac-k -tips are adequate.
extension of fractures continue. Breakage by reflection of strain
energy ata free face is considered negligible. Gas pressure drives
the radially produced cracks through the burden to the free tace and
displaces rack through bending and in the direiction of least resst-
ance generally following naturally occuring'planes of weakness. lt is
during this final stage where the majar breakup of intact material
takes place.
Breaking of rack by flexura! rupture is analogous to bending and .
breaking a beam as illustrated in Figures 11-11 and 11-12. A rectan-
gular beam is used to represen! the field configuration of bench
height. H. and burden, B. in the form of a modified cantilever beam
model. The fixed end of the beam represents toe conditions while a
roller. placed directly opposite the center of the stemming column.
represents the stemming function. The roller allows the collar region
to rota te and m ove long)tudinally but does not allow deflection normal
to the borehole axis. Although not shown for clarity of concept. the
beam thickness in Figures 11-11_.:and 11-12 is actually equal to the
burden. Borehole pressure is represented as a load distributed along
the length of blasthole containing the explosive. Rack weight of the
bencti segment is considered negligible relative to the load resulting
from the borehole gas pressure. Maximum contribution of total rack
load acti~g at floor level is only ata ratio of about 1:100.000 or more
compared to gas pressure.
The degree offragmentation is controlled by the stiffness property
ofthe burden-rock mass. This stiffness depends on existing restraints
to movement. rock (Young's modulus). radially-cracked
block's geometric shape as defined by its average thickness. width.
and length. In terms of blast configuration. burden. spacing. and
bench height are the controlling factors for any given rack.

11-25
"1

e H or L
o

.." =o
o~
.:: Column

Botlom
mtl~rr-------------
Flxed End

BEAM BENDING MODEL BEFORE DETONA TION


FIGURE 11.11

..

. '. ' .
...,

BEAM BENDING MODEL AFTER DETONATION


FIGURE 11.12

-
11-26
To achieve adequate flexura! rupture. the burden to length (8/L)
ratio becomes critica! because stiffness varies with the third power of
this ratio. For a given explosive diameter and reflective 8 value.
decreasing the bench height L has.the effect ot.

i) stiffening the burden rock


ii) reduces fragmentation

iii). inhibits the necessary lateral and upward displacementsneeded


tobreak collar material and remove toes

Reducing burden for a given bench. height has the opposite


ettect. Doubling the bench height for a given burden. or reducing the
burden by one-half for a constan! bench height has the effect of
reducing the stiffness theoretically sorne eight times. although in
practica a 8/L ratio of 1/3 is often adequate.
l

d. STRESS WAVE ANO GAS EXPANSION THEORY (6)

.. In 1971. Kutter and Fairhurst combined the concepts of strain


wave induced fracturing and gas pressure as the main mechanisms
to fragment rock. Their experiments were performed with homogen-
ous plexiglass and rock models.
Alter detonation. an intense pressure wave is emitted into the
roe k trom the impact of the rapidly expanding high pressure gas. This
pressure rises immediately to its peak and can be assumed to be
one-half to one-quarter of the detonation pressure. Due to cavity
expansion around the borehole and the cooling of the gases. the
pressure decays exponentially. In spite of the decay. the pressure is
sufficient to exert a quasi-static pressure on the rock boundary tor a
relatively long time.
The amount ot energy in the shock wave is calculated to be only a
fraction of the total energy released by the explosive. In granite this
was meas u red to range between 1 Oto 18 percent while in salt it was
'?nly 2 to 4% of the total energy released. The remaining energy is
contained in the gas pressure. However. the compressional wave
energy is sufficiently high next to the borehole to cause extensive
breakage.

A radially fractured zone is the tirst fracture pattern to develop


around the new expanded cavity. Next to develop is a ring of wider
spaced radial cracks.

11-27
This width of radially fracturad zone depends on:

the !ensile strength of the rock


wave velocity of the rock
input oressure of the explosive
detonation velocity of explosiva
extent of energy absorption in the rock mass

The.diameter ofthe fractured zone was theoretically calculated to


. be around six hole diameters for a spherical charge and nine hole
diameters for a cylindrical charge. lt is in this expanded or equivalen!
cavity that the gas pressure becomes active and not in the original
.borehole. Thus cracks are pressurized and free to extend toward a
free face .. The original stress wave functions only to precondit1on the
rock by initiating (in tension) radial cracks at the borehole wall.
The m a in points of interest of the stress wave and gas expansion
theory are:

8oth stress waves and high pressure gases play an importan! role
in fragmenting material. Neither the strain wave or gas pressure
alone is responsible for rock fragmentation in blasting.

Radial cracks originate at the borehol.e wa11.'

Pre-existing cracks would reinitiate under stress, but no new cracks


would form in the area occupied by an old crack.
'
Presence of a free surface favors extension of gas pressurized
radial cracks in that direction.

ln-situ stresses affect the direction in which radial cracks travel.

For a given borehole size. an increase of explosiva charge beyond


an optimum amount does not increase the fracturad zone, but
results only in additional crushing around the cavity.

e. GAS EXPANSION, STRESS WAVES, STRESS-WAVE FLAW, ANO


REFLECTION- (Combined Theory) (28)

Stage 1 -On detonation of the explosiva the high pressure shat-


ters the rock in an area adjacent to the drill hole. The outgoing shock
wave traveling at 9,000 to 1 7.000 feet per second sets up tangential
stresses.that crea te radial cracks which move out from the region of
the hole. The first radial cracks develop in one to two milliseconds.
(Figure 11-13a)

11-28

Pulverized

Stage 1 (a)

Free Face

Tensile-
Wave

Stage 2 (b)
Expandlng Borehole \ Spatt
\

High Pressure
Explosive Gases

Stage 3 (e)

Expandlng Borehole

FRACTURES OPENED UP ANO PROPAGATED BY GAS EXPANSION


PRODUCING AN ISOLATED FRAGMENTED .ROCK MASS OR CRATER
FIGURE 11.13

Stage 2- The pressure assoc.iated with the outgoing shock wave


of !he fi rst stage is positive. lf the shock wave reaches a free fa ce it will
reflect. but in so doing the pressure fa lis rapidly to. negative values
anda tension wave is created. This tension wave travels back into the
rack and since this material is less resistan! to tension than to com-
pression. primary failure cracks will develop due to the tensile
strength of this reflected wave. lf these ten.sile stresses are sufficiently
intense they m ay cause scabbing or spalling at the free tace. (Figure
11-13b)
In rack breaking this spalling effect appears to be of secondary
importance. lt has been calculated that the explosive load must be in
the arder of 8 times the normal load to cause failure of the rack by
reflected shock wave alone.
In the first and second stages. the function of the shock wave
energy is to condition the rack by inducing numerous small fractures.
In most explosives the shock wave energy theoretically amounts to
only 5 to 1 5% of the total energy of the explosive. This strongly sug-
gests that the shock wave is not directly responsible for any signifi-

11-29
cant amount of rock breakage. but it do es provide the basic condition-
ing for the last stage of the breakage process.
Stage 3-ln this last stage the actual breakage of rock is a slower
action. Under the influence of the exceedingly high pressure of the
explosion gases. the primary radial cracks are enlarged rapidly by
the combined effect of !ensile stress induced by radial compression
and by pneumatic wedging. When the mass in front of the borehole
yields and moves forward. the high compressive stresses within the
rack un load in much the same way as a compressed coil spring being
suddenly. released.
. The effect. of unloading is to induce high tension
stresses within the mass which complete the breakage process
started in the second stage. The small fractures and threshold frac-
ture conditions created in the second stage serve as zones of weak-
ness to initiate the maJOr fragmentation reactions. (Figure 11-13c)

f. NUCLEI OR STRESSWAVE-FLAWTHEORY (32. 33. 34. 35. 37. 38)

This relatively new theory was formulated at the University of


Maryland in the fracture mechanics laboratory. Laboratory tests
were conducted in homolite-1 00 models. both unflawed and flawed.
by simulating many of the geologic structures and discontinuities
(joints. fractures. bedding planes) typically found in large scale
bench blasting. Results showed that stress waves were quite impor-
tan! in the fragmentation process and caused a substantial amount of
crack initiation at regions rather remate from the borehole. These
regions consisted of small or large flaws. joints. bedding planes. and
other discontinuities that acted as a nuclei for crack formation. devel-
opment or extension. This new stress wave dominated mechanism of
fragmentation is referred here as the nuclei theory.

The theory and actual mechanisms of stress wave propagation


and interaction in a flawed medium are quite complex. They involve
many phases such as: (40)

detonation and crack nucleation around borehole


crushed zone extension
dynamic crack stability
activation of flaws
coalescence of wave velocities an(j strains
branching of cracks
interaction of cracks and reflectad wave systems
instability of crack direction
random progressive failure

11-30
In more simple terms. the importan! points of the theory are
explained with the illustration in Figure 11-14. A borehole is located
behind a free face with two discontinuities. a joint plane anda small
flaw. located between the borehole and free tace. Assume all other
areas in the medium to be homogeneous and flaw free.
In unflawed material. only 8 to 1 2 dominant cracks emerge from a
dense radial network around the borehule. These dominant cracks
can travel s1gnificant distances and consequently form large pie
shaped segments. that alone are not conducive for good fragmenta-
tion. Stress waves continuing away from the fractured zone around
the borehole result in no further damage.

Jolnt
Free
Plane
Borehole Flaw Face

o
(a) o
(o)
#
\

'

(b)
~ o (t)

p p
1 S
S 1
-
1

~
1
(e) o (g) 1 1
11
11
11
1 \
\ \
\ \
p \ \
\

(d) ~
NUCLEI THEORY
FIGURE 11.14

11 -31
In flawed material or sections of the material which canta in flaws.
fragmentation is quite different. Consider the P and S waves propa-
gating away from the fracture network around the borehole in Figure
11-14b and 11-14c. Refer to Chapter 12-Vibration/AirBiast section
for a discussion on Seismic Waves. No fracturing takes place until the
flaw (joint plane) is initiated by the P wave tail and the leading front of
the S wave. (Figure 11-14c). The remainder of the S wave has
sufficient energy to keep the crack from arresting. A similar effect
occurs as the P and S waves move past the small flaw between the
joint plane and the free fa ce. (Figure 11 -1 4d). lt is i mportant to note that
cracks are initiated at flaw sites remate from the borehole.region by
the combined action of the P wave tail and the S wave front. Flaws
initiated in the immediate borehole vicinity of these waves ha ve only a
small effect. Note al so. that the outward directed P and S waves can
initiate flaws anywhere independent of the presence of a free surface.
When a P wave encounters a free lace (Figure 11-14d and 11-
l4e). it is reflected and travels back intothe medium as a tensile wave
to meet the outcoming S wave. At this stage. constructive interference
can occur which allows for further crack initiation or extension of
cracks previously formed. New wave systems (PP. PS. SP. SS, PP, and
S. PS. and S) will also form from the original outgoing wave system
upon reflection at a free surface or discontinuity. These new wave
systems can also contribute to crack extensions. Figure 11-141 and
11-14g illustrate further crack extensions when all wave systems
ha ve been reflected back towards the hole.

The importan! points of the. nuclei or stress-wave flaw theory are:

the fracture network spreads with the speed of the P and S waves.
which initiate fracture around flaws remate from the borehole

in highly flawed material. fragmentatlon resulta from the nucleation


of new cracks at flaws and reinitlation of old cracks from the
reflectad stress wave systems

gas pressurization does not contribute significantly to the fragmen-


tation procesa

. Computational models inc.orporating stress wave/flaw interac-


tion as a mechanism of nucleating and extending cracks is growing in
popularity. (32-38. 40) Although the models differ in approach and/or
details. the main idea is that shock and/or stress waves fragment

11-32
material and gas pressure acts to displace the broken material.
Stress wave functions not only to initiate fractures at or near the bore-
hole wall. but also initiate fractures throughout the rock mass being
blasted.
Receni work in full scale production shots and in large blocks
added further insight into this phenomena. (35) Stress wave induced
fracturing at flaws and discontinuities removed from the borehole
was found to be considerably greater than either spalling or borehole
radial tens11e failure d_ocu_men_ted by earlier works. Gas pressurized
radial fracturing, in typical bench blasting operation. was found to be
only a minor contributor to the overall fragmentation of the rock mass.
Some key points of Winzer's theory and .observations are:

i) new fractures are seen to form at the lace at about twice the
time it takes for the P wave to traverse the burden distance

ii) old fractures are the loci of new fractures or are re-initiated
themselves early in the eve~t; they continue to be active for
severa! tens of milliseconds alter detonation of the explosive

iii) fragmentation continues in blocks of rock. following detach-


me.nt fror:n the main rock mass. by trapped stress waves

iv) the fracture pattern on the fr~e lace is well developed prior to
the expected time of arrival of radial cracks from the borehole

- v) in blastel face.s from. production-scale shots. fractures are


_observed to ha ve initia!ed at. and propagated from. joint and
bedding.planes. suggesting the same operating mechanism(s)
as those observed in homolite models atthe University of Mary-
land

vi) gas venting occurs through already open cracks relatively


late in the_ event, indicating that the majority of fractures
observed on the free lace are not gas pressurized

vii) in more massive rock stress waves are transmitted with


higher velocity and less attenuation, but fewer fractures will
form because there are few fracture sites. However, more
radial fractures will form in massive rock, while fewer frac-
tures form at a distance from the borehole

11-33
viii) large fragments will form early in the event. andas they move
and fractures open. large segments of the rack mass will be
effectively isolated from further stress energy

ix) in mor.e heavily fractured rack. the stress wave velocity will be
\
l,ower and attenuation higher. but there are more fractures to
serve as initiation sites

x) the stress wave takes longer to penetrate the mass. and


movement of the rack can be expected to be slower as more
energy is absorbed by the rack mass

xi) cracks open more slowly. and smaller masses of rack are
isolated early in the event. so that later arriving stress waves
can continue to increase crack initiation and propagation

g. TOROUE THEORY .

The success of this theory is totally dependen! on the absolute.


accurate timing of initiators. When two adjacent explosive columns
are initiated simultaneously from opposite ends. a compressional
shock wavefrom each column traveling parallel but in opposite direc-
tions is formed. (Figure 11-15) The greatest stress is always directec
perpendicular to the primary shock front. This stress is al so assumed
to be greatest near the det6nation head in the explosive and dimin-
ishes with distance away from the dtonation head. An uneven stress
distribution is formed between explosive columns when the columns
arEdird simultaneously and from opposite directions. This action
tends to toss the fragmented rack between explosive columns in a
counterclockwise motion. Reversing the primers of each explosive
column iNill toss the material in a clockwise motion. This action is
precisely what is needed to obtain uniform fragmentation and avoid
tight muck piles such as in the case of ln-situ retorting. For this theory
to work. exact initiators are crucial; nothing less will do. especially
when using explosives with very high velocity of detonation.

h. CRATERING THEORY (41-45)

The concept of cratering. its dvelopment. and resulting applica-


tions
. .
were originally proposed by C.W. Livingston and later modified
by others such as Lang and Bauer. (41) (43) (44) lt involves a spherical
charge of length to diameter ratio of less than or equal to 6 to 1.
detonated at an empiracally determined distance beneath the sur-

11-34

-
When Explosive Columns Are
Primed At Opposite Ends
And Fired Simultaneously,
The Rack la Fragmented
Olrectlon Of Greatest And Tosaed In A Counter
Stress ls Perpendicular Clockwise Motlon
To Primary Shock Wave
r~---- Detonatlon
Explosive Head
Column
. Deck

Stemming
Deck ----of;i?l

APPLICATION OF NEW-BLASTING
THEORY TO IN-SITU RETORTS
BLASTING
FIGURE 11.15

face lo optimize the greatest volume of permanently fragmented


material between the charge and free surface. This implies that given
a specific explosive and material, there exists a burden distance
between the charge and free surface which yields the ,largest crater
(Figure 11-16d). This burden is referred toas the optimum burden or
depth. Similarly, there exists another burden distance referred toas
the critica! distance. which is too far below the surface to result in any
crater or expulsion of material at the surface, other than minor radial
cracks. This is the point where material at the surface just begins to
show evidence of failure, (Figure 11-16b).

11-35
.jJ[(rD
Flyrock~

Critica!
Burden
or
th
)

j(<.; 1 Assume Explosive = 40 lb. ANFO

(a)B15' (b)B12' (c)B9' (d)B6' (e)B3'


Completely Contained. Start of Surtace Failure. Surface and Subsur- Full Crater, BurdenCom- Full Crater. Lower Vol-
Only Failure is Pulveri- Burden Not Broken. lace Failure Almost '?letely Broken Out. Sur- u me Than Optimum
satlonNearTheCharge Some Ooming ot The Meet There _WIII Be A tace And Subsurtace Fine Fragmentation.
and Radial Tensile Fail- Surface. Shell ol Unbroken Rock Failures Run Through Noise. Flyrock, Bowl
u re Running Out From BetweenTheTWf?.Oom- To The Surlace. Shaped Crater
lt. ing or Surface Butging.

SCHEMA TIC OF THE EFFECT OF DECREASING THE


BURDEN ON CHARGES FIREO IN ROCK
FIGURE 11.16

Livingston determinad. experimentally and theoretically. that


there was a constant factor between this critical burden distance and
the cube root of tte weight of explosive and expressed itas:

Strain Energy Equation

N =ExW 3

where:

N =
critica! distance in feet
W = weight of explosive i,n pounds
E =
proportionality constant or the etraln energy factor
which has no units and is constant for one given explo-
siva - rock combination

lf a sufficient number of tests are performed as illustrated in Fig-


ure 11-16, then the strain energy factor could be calculated. For
example if the critica! burden was found to be 1 2 feet when using 40
pounds of ANFO. then

11-36
N-
E =-
'
W3

12
E =
( 40) 3

E= 12
3.42

E = 3.51

Strain Energy Factor= 3.51

This strain energy factor, E, will differ if the same explosive is u sed
in a different material or the same material is blasted with a diHerent
explosive. When roe k gets more brittle, E in creases and the optimum
crater vol u me occurs at lower values of depth ratio. In softer material.
E decreases and the optimum crater vol u me occurs at higher values
of depth ratio.

The strain energy equation can be written in another form that


relates the charge depth from surface to the depth ratio. strain energy
and explosive weight as:
Upper Limit of Shock Range

de= 6xE x W 3

where:

de= distance from surface to the center of gravity of the


charge in feet

= depth ratio = depth of burial


6
critica! depth

W = weight of explosive in pounds

lf de isthe optimum burden that yields the greatest vol u me of


fragmented material, then it is referred t<? as d 0 and the opti-
mum depth ratio is referred toas 6 0 .

11-37
Crater data can be plotted in a number of difieren! ways. Figure
11-1 7 illustrates the effect of two explosives. A and B on the amount of
fragmented material that each is capable of achieving at different
depths of burials. Note that the higher energy explosive always frag-
ments a greater volume of material at the same depth of burial as
explosive A. but that the optimum depth of burial differs for each
explosive.

:!
.... ..,.,
Explosive 8

; ," 1 '
;
::E ,
, l- '\
... / 1 \
.51 " / -
: e 1' \
.,u ."' / Eaploolve A
~
~
/ 1 \
c ... 1 1 \
o
1 \
"e
::1
o> \
,.
do For Exploslve A
do For ''
lncreaslng Depth 01 Burlal '
VOLUME OF FRAGMENTED MATERIAL VERSUS
DEPTH OF BURIED FOR TWO EXPLOSIVES IN
THE SAME MATERIAL
. FIGURE 11.17

Another method of representing crater data on a common base is


by plotting V/W on the y-axis and the depth ratio on the x-axis as
shown in Figure 11-18. (44) Vis the vol u me of broken material in cubic
feet. W is the weight of explosiva in pounds. and the depth ratio has
been defined as the depth of burial divided by the critica! depth. The
importan! thing to note is that the optimum depth ratio. ( 6 ). vares
0
with each explosive-rock combination. The advantage of performing
such field experiments is that one would obtain crater data specifi-
cally suited to the user environment for a number of different explo-

11-38
sives. Although the curves in Figure 11-18 are fitted as smooth
curves. one should remember that some scatter of data is always
present and it is importan! to take this into account for crucial applica-
tions of cratering.

1
V
w

Frozen Yellow Ore


SO% Forcile

Frozen Oecompotes
lron Formation
Slurry

.10

ROCK REMOVED IN CU. FT. PER LB.


OF EXPLOSIVE VS DEPTH RATIO
FIGURE 11.18 (44)

l. CRATERING MECHANISMS (4) (45)

As the high pressure explosive gases expand againstthe medium


immediately surrounding the exptosion. a spherical shock wave is
generated causing crushing, compaction and ptastic deformation.
(Figure 11-19a) For commercial exptosives the initial shock pres-
sures are on the order of 1 00 to 200 thousand atmospheres (one
atmosphere = 14.7 pounds per square inch). As the shock front
moves outward in a spherically diverging shell. the medium behind
the shock frontis put into radial compression and tangentiat tension.
This results in the formation of radial cracks directed outward from
the cavity. The peak pressure in the shock front becomes reduced
due to sphericat divergente and the expenditure of energy in the
medium. For shock pressures above the dynamic crushing strength

1 1-39
Surface
,IJf,IJ} _ : _: W'!_l!!OZ). ............ ;;a*, a e a ccww
co:~~.;.~:~~7::.~~ ~\ -, -:._'-:_ ,_ a) Oetonation,
Wave~ .!. .'e '_}=.'-:' Crushing Around Charge
-\, . 1-
Fron.!_-'_:-_. _ :- "' =. =--~,
'_, ' - -. ,- \
=-':----.:..,..,.,..,._~= _-
Stress Wave Reaches Surface

Spalling
Surface ~L ;.~;e~

-- zzz;<:e..-:-:....!
2 AlA --,-~
~~' ~'..\"';... . . \!#""'"' "L"'J'"t"'WSA..,"""'""'..
.... -,--_, ____,_ - .. - --
""i!ii
Reflected =-.!..--A
Wave -_ 11 _ -
~
-
1
r.
.~
1 -
1Jij
r _, ,_
-
.. ' _ _ _
-= \ - ' -
\

1
_ - - "'

:... _- ..!.... b) Stress Wave Reflects

, - ----
.~ 1 --
'
Compressional __, \
-l\_
-- '
1
:;, .....
. . . . /.
r. .\"~' - 1- -
at Surface
Sorne Surface Spalling
.Wave _\\ - - 1 :.-
-\ - 1
- 1 -

Surface

---- e) Gas Expansion And


Acceleratlon

Material Material
Ejected

Surface Surlace
~ Material. d) Gas Ventlng And
Material Ejectlon

---
-- -----

CRA TER!NG EVENTS ANO MECHAN!SMS


FIGURE 11.19

1i-40
of the medium. the material is crushed. heated and physically dis-
placed. forming a cavity. In regions outside this limit the shock wave will
produce permanent deformat1on by plastic flow. until the peak pres-
sure in the shock front has decreased toa value equal to the plastic
limit of the medium .. Ths is the boundary between the plastic and
elastic zones shown in Figure 11-20 ..

' ,RR---1
1
,.__AL
1

-----
Surface

.
1
.. ,. . J
DOB

~' .... ;
True Crater
Boundary 1 -:-=------ -
.- '
RA = Radlus of Appa.rent Crater
RL = Radlus of Lip Crest
. .
..
1
.
~ .

ELASTIC
.' ..... ...... . . ZONE
RR = Radlus of R.upture Zone
1
DOB = Depth of Burlal 1
PLASTIC
HA = Depth of Apparent Crater
ZONE
1
,1

EMPLOYMENT OF ATOMIC DEMOLITION MUNITIONS


DEPARTMENT OF THE ARMY, WASHINGTON, D.C. AUG. 1971
FIGURE 11.20

When the compressive shock front encounters a free lace. it mus!


match the boundary condition that the normal stress or pressure be
zero at all times. This resultsin the generation of negativa stress. or
rarefaction wave which propogates back into the medium(Figure 11-1 9b).
Thus the medium which was originally under high compression is
put i nto tension by the rarefaction wave~ This phenomenon causes the
medium to break up and fly upward with a velocity characteristic of
the total momentum imparted to it.ln a loose soil material. this spalling
makes almos! every particle fly into the a ir individually. while in a rock

11 -41
medium the thickness otthe spalled material is generally determined
by the presence ot pre-exist1ng fracture patterns and zones ot weak-
ness. As the distance trom surtace increases. the peak negative
pressure decreases until it no longer exceeds the tenslie strength ot
the medium The velocity ot spalled material also decreases in pro-
portien to the peak pressure. This breakage mechanism is predomi-
nan! only tor charges placed at very shallow depths ot burial.
The two mechanisms described so lar are short term.lasting only
a tew milliseconds. The gas acceleration mechanism. however. is a
much longer lasting process which imparts motion to the medium
around the detonation by the expansion ot gases tr.apped in the
explosion-tormed cavity. (Figure 11-19c and 11-19d) These gases
are produced in the surrounding material by vaporization and chem-
ical changes induced by the heat and pressure ot the explosion.
Venting occurs because the material is no longer cohesive enough to
contain the explosion gases. As the gases are released. tragments
assume free ballistic trajectories. At depths ot burial at which crater
dimensions are maximum, the gases produced wlil give appreciable
acceleration to overlying material during its escape or venting
through cracks extending trom the cavity to the surtace. At shallow
depth ot burials the spall velocities are so high.. that the gases are
unable to exert any pressure betore venting occurs. For very deep
explosions the weight ot the overburden precludes any s1gnificant
gas acceleration ot the overlying material. Gas accelerati6n is the
dominant mechanism at optimum depth ot burial. With a constant
weight of explosive. the optimum depth ot burial varies.with the sur-
rounding material. ..
At deep depths ot burial. the m'echanism of overburden collapse
(subsidence) becomes dominan!. This etfect is closely linked to the
crushing, compaction and plastic deformation mechanism which
produces an underground cavity. At these depths of burial. spall and
gas acceleration will not impar! sufficient velocity to the overlying
material to physically eject it from the crater. Most throwout returns to
the crater as fallback material. In a rock medium the bulking action ot
the rock, when it is disoriented trom its original fracture pattern. could
produce a volume greater than the underground cav1ty. This could
result in no crater ora mound above the ground rather than a crater.
At even deeper depths of burial, about twice or deeper of that of
optimum. another type of subsidence occurs. In this case the spall
and gas acceleration has no significan! effecton the overlying mate-
rial. Only an underground cavity is formed. When the pressure in the
cavity decreases below overburden pressure. the roof ot the cav1ty
begins to collapse. In most media this collapse will continue upward

11-42
lorming a chimney ot collapsed material. In soil. where the density ot
the material will not signilicantly change alter it has fallen. the vol u me
ot the undergrcund cavity will be transmitted to the surface.
Figure 11-21 illustrates surlace time pretiles alter detonation ot a
40 pound equivalen! charge ot ANFO. buried 8.0 leet in an unconsoli-
dated. sedimentary type material. (46) High-speed photography was

Gas Venllng
Angle
\
\

No Gas No Gao
Venllng Venllng

e o
1
1 ':"'
1
3/8" 3/4"
cruohed Rock

- - - Hole Ola. ~ 6 1/2"


Exploive Charge ~ 40 lb. ANFO

- _ Gat Ventlng
Primer
- - No Gat Ventlng
- - - - - Mound Prollle

o 3 6 9

'FIGURE 11.21

-
1 1 -43
used te document the ettects ot shock and gas pressure. The first
obse~vation was that ot brisance or the reflection ot the compressive
shock at the surtace a tew milliseconds alter detonation. This is indi-
cated by the dotted eclipse immediately above the charge hole or
surtace. With sutticient camera coverage and appropo"iate viewing
angles. this shock ring can otten be used te estimate. in rough. the
degree ot crater damage. In this case. sutticient viewing angles were
not available and so only part of the total retlected shock could be
resolved. Because the charge was placed at a depth signiticantly
greater than the optimum depth ot burial. no appreciable spalling
occurred. Gas pressure was the dominan! mechanism responsible
ter uplitting and ejecting material radiallyoutward.
As gas expansion occurs around the charge cavity. the material
above the charge is compacted and heaved upwards. Between O te
45 milliseconds alter detonation. the uplifted material is resiliant and
compacted enough te maintain sutticient cohesion te contain all
gases resulting trom expansion. At 60 ms gas venting begins te occur
directly above the charge nd continues te expand in a well detined
are with respect te time. lt the gas venting contacts at each end ot
each time pretil e are connected with straight lines. the lines will most
always point toward the top or the center ot the charge. In this case.
the gas,venting angle was measured te be approxiniately 45 degrees.
The gas venting angle is usetul in determining how much ot the top
part ot a cylindrical charge. as tound in production holes. actually
contributes te gas venting, cratering and/or lost energy through la e k
ot stemming continement. At either side ot the gas venting angle. no
gas venting occurs. but material tragments are displaced and/or
ejected outwardly. Material tragments are also ejected trom within
the bounds ot the gas venting angle. Owing te a charge depth beyond
optimum. the final result is a mound rather than a crater. The mound is
indicated by the shaded section underneath the 60 ms time pretil e
The initial instantaneous uplitting velocity above the charge is
generally high but diminishes te zero when the material hasreached
its highest displacement. In reterence te Figure 11 -21. the average
initial velocity along the vertical displacement vector up te 45 ms is 68
ftlsec. The average velocity trom 60 ms te 239 ms is 54 ft/sec. The
ditference in velocity is attributed te the ettects ot gas venting and
expansion beyond 60 ms. These velocities are dependen! en material
type and structure. explosiva and depth ot burial. In general. the
velocity will decrease exponentially with depth ter a given explosive
and material type as shown in Figure 11-22. (46)

11-44

-
600

550

. 500

u 450
~"
:
400
,_>-
u
o 3SO
..J

"'>
z 300
Exploslve ~ '40 lb. ANFO
"'
Q
a: Malerlal Denslly ~ 2.6 g/e
::l 2SO Malerial Type ~ Shale, Sandslone
"'a:o (Overburden)
200
Q
z
::l
o 1SO
~

100

so

o
o 1 2 3 4 S 6 9 10 11 12

DEPTH OF BURIAL (Ft.)

MOUND OR BURDEN VELOCITY VS. DEPTH OF BURIAL


FOR 40 POUND CHARGES OF ANFO
FIGURE 11.22

5. DECOUPLING

Decoupling is generally used as a control to reduce backbreak to the


final planned excavation limit for pit wall slopes in open pit mines. shafts.
drifts. ditches. road cuts and mine benches.
Sin ce the borehole pressure is quite intense for a fully coupled bore-
hole, exceeding many times that f the dynamic compressive strength of
the rock. it must be reduced to avoid extensiva damage. The three principal
modes of rock failure occur by exceeding the dynamic compressive. shear

. 11 ~45
or tensile strengths. ldeally. the borehole pressure should be somewhere
between the compressive and tensile strength of the rock. so asto avoid
extensi\ e crushing at the borehole wall. yet provide enough pressure to
extend a single predominant crack between any two perimeter holes in the
control line of holes.
A good example of decoupling in air and water in relation to fully
coupled holes is illustrated in Figure 11-23. (4 7) The pressure imparted in
the rock mass at 36" away for the same explosive is shown for four
conditions:

i) a 6" diameter explosive in a 6" hole


ii) a 2" diameter explosive in a 2" hole
iii) a 2" diameter explosive in a 6" hole (air decoupled)
iv) a 2" diameter explosive in a 6" hole (water decoupld)

r----:-----------------~1,\r----..., 1.0
36" 0.75
~ 6" - Oistance To Point l o. so
Borehole Ot Observatlon 0.25

------------......1
Wall

Explosive 1
~
"""
o

-E2."-
1
------- -------~
Borehole Wall.

Explosive
1

1
l 0.50
0.25
o

Borehole

::~loslve
-----------------..
A ir
1

1
l-
0.50
0.25
o

1 0.50

::;7;sivo 1

------------- -./\...
. 0.25
o
Borehole 1

EFFECT OF AIR ANO WATER DECOUPLING


VS FULL Y COUPLED HOLES
FIGURE 11.23 (47)

All measured stress levels are comparad relativa to the 6" diameter
explosiva in a 6" diamet~r hole. A number of importanf points are imme-
diately evident. The greatest stress level was achieved with a t.ully coupled

11-46
explosive in a 6" di a meter hale. The next highest stress leve! was achieved.
again. with a fully coupled explosi_ve. even though the hale diameter was
reduced three-fold toa 2" diameter. Water decoupling followed next anda ir
decoupling produced the smallest stress leve!. Thus. an air decoupled
charge is the most effective means of reducing borehole pressure and
consequently the peak stress leve! within the rock mass.

A reasonably reliable method of calculating the borehole pressure is


with the following formula which takes into account two decoupling.ratios ..
(48) (49) (50)'.

. 26
Pb = 1.69x10-3xpxvoo2xrvcxdeJ.
.. where:
. . dh L
Pb = Borehole pressure in PSI.

p = Density of explosive in g/ ce

VOD = Velocity of detonation in ft/sec

e = Percentage of explosive column loaded expressed as a


decimal

de = Explosive diameter (in.)

dh = Hale diameter (in.)

This formula is best suited for explosives which contain n'o metallic
elements or relatively small amounts. since the addition of energizing
metals lowers the detonation velocity of the explosive and hence, the
borehole pressure as calculatedby this equation. Compter codes su eh as
TIGER and EXPLODE are used to calculate borehole pressures from
explosives containing metallic elements.

6. REFERENCES
1) CHIAPPETTA, R.F .. BORG, D.G .. lncreaslng Productlvlty Through
Fleld Control and HlghSpeed Photography, First lnternational Sympo-
sium on Rock Fragmentation by Blasting. Lulea, Sweden. Aug .. 1983. pp.
301-331

2) DA VIS, W.C .. Hlgh Exploslves, Los Al amos Science. 1983. pp. 48-52

11-47
3) CHIAPPETTA. R.F .. BAUER. A .. BURCHELL. S.L. The Use of High
Speed Motion Picture Photography in Blast Evaluation and Design,
Proceedings 9th Annual Conference on Explosives and Blasting'Techniques.
Society of Explosives Engineers. 1983

4) MAJOR JOHNSON. M.S. Explosive Excsvation Technology, u S.


Army Engineer Nuclear Cratering Group. Livermore. California. June. 1971.
NCG Technical Report No. 21. TID-4500
' '

5) ATLAS POWDER COMPANY. Field Technical Operations. Tamaqua.


PA. USA. lnternal unpublished data. 1981-1985

6) KUTTER. H.K .. FAIRHURST. C .. On theFracture Process in Blasting,


lnt. J Rock Mech. Min. Sci .. Vol. B. pp. 181-202. Pergaman Press. 1971.
Great Britain

7) OLSON. J.J .. WILLARD. R.J .. FOGELSON. D.E.. HJELMSTAD. K.E ..


Roclr Damage from Small Charge Blasilng In Gran/te, USBM. Rl 7751.
1973. 44pp.

8) SISKIND. D. E .. STECKLEY. R.C .. OLSEN. J.J .. Fractur/ng in the Zone


Around a Blaathole, White Pine. Michigan. USBM. Rl 7753. 1973. 20pp.

9) CATTERMOLE. J.M .. HAN_SON, W.R.,_(Jeolog/c Effects of the High


Exploslves Test In U.S.G.S., Tunnel Area. Nevada Test Site. U.S. Geol.
Survey. Pro!. Paper 382-8, 1962. 29pp.

1 O) Colorado School of Mines. Underground Explosion Test Program,


Ser. 1 and Ser. 11 experiments. December 1948

11) DERLICH. S .. Underground Nuclear Exploslon Effectsln Granite


Roclr Fractur/ng, Proc. Symposium of Engineering with Nuclear Explo-
sives. Las Vegas. Nevada. January. 1970, pp. 508 and 518

12) ATCHISON. T.C .. TOURNAY, W.E .. Comparatlve Studles of Explo


slvesln Gran/te, USBM Rl 5509. 1 959. 28pp.

13) D'ANDREA. D. V .. FISCHER. R.L ... HENDRICKSON. A.D .. Crater Scal


lng In Gran/te for Small Charges, USBM Rl 7409. 1970. 28pp.

14) SISKIND. O E .. FUMANTI. R. R .. Blast Produced Fractures in Litho


nla Gran/te, USBM Rl 7901. 1974. 38pp.

11-48
15) VOVK. A. A.. MIKHAL YUK. A. V .. BELINSKI. l. V .. Development of
Fracture Zones in Rocks during Camouflet Blastlng, translated from
FIZLKO- TEKLINICHESKIE PROBLEMY ROZRABOTKI POLEZRYKH ISKI-
PAEMYKH. No. 4. pp. 39-45, July-Aug., 1973

1 6) BORG. l. Y .. Extent of Pervasive Fracturlng Around Undergrounil


Nuclear Exploslons, lnt. J. Rock Mech. Mining Science. 1 o. 11-18. 1973

17) OBERT. L .. OUVALL. W.l .. A Gauge and Recordlng Equlpment for


Nleasuring Dynamlc Straln In Rock, U.S. Oept. lnt.. Bureau of Mines. Rl
4581. 1949

18) OBERT. L .. OUVALL. W.l.. Generatlon and Propagatlon of Strain


Waves In Rock, USBM R.l 4663, 1950

19) HIN O. u .. Frangmentatlon of Rock through Blastlng, O. Colorado


School of Mines. 51. 1 89. 1956

20) OUVALL. Wl .. ATCHISON. T. C .. Rock Breakage by Exploslves,USBM


Rl 5356. 1957

21) RINEHART. J.S .. Fracturlng Under Impulse Losdlng, University of


. MO-Rolla. School of Mines and Met, Bulletin. Tech Ser .. 95. 46, 1958

22) LANGFORS, U. KIHLSTROM. B .. The Nlodern Technlque of Rock


Blastlng, John Wiley and Sons. NY. 405pp., 1963

23) STARFIELO. A.M .. Straln Wave Energy In Rock Blasting, Proc. 8th
Symposium on Rock Mech., Univ. of Minnesota. 1966

24) PORTEA, 0.0., FAIRHURST, C., A Study of Crack Propagatlons


Produced by the Sustalned Borehole Pressure In Blastlng, Proc. 12th
Symposium Rock Mech., Univ. of Missouri. Rolla. 467. 1970

25) PERSSON, P.A.. LUNOBORG, N .. JOHANSSON. C.H.. The Baste


Nlechsnlsm In Rock Blsstlng, Proc. 2nd Congress lnt. Society for Rock
Mech .. Belgrade. 1970

26) FIELO. J.E .. LAOEGAARO-PEOERSON. A. The lmportance of the


Reflectad Stress Wave In Rock Blsstlng, lnt. J. Rock. Mech. Min. Sci ..
1971

11-49
27) ' JOHANSSON. C.H. PERSSON. P A .. Frangmentation Systems,
Proc. and Papers of lnt. Society of Roe k Mech .. 3rd Congress. Denver. CO.
Sept. 1 -4. 1 97 4

28) j,.ANG, L. C .. FAVREAU. RF. A Modern Approach to Open Pit Biast


Design and Analysis, CIM Bulletin. pp. 37-44. June. 1974

29) ASH. RL. The lnfluence of Geological Discontinuities on Rock


8/asting, PhD. Thesis, Univ. ofMinnesota. June. 1973

30) HAGEN. T. N .. Rock Sreakage by Eploslves, Austrialian Geome-


chanics National Symposium on Fragmentation. Adelaide. 1974

31) HAGEN. T N. JUST. G.D .. Rock Sreakage by E1lplosives-Theory,


Practice. Optimization, Proc. 3rd Congress In t. Society for Roe k Mechanics.
Den ver, CO. Sept. 1-4, 197 4

32) BARKER. 0.8 .. FOURNEY. W.L.. DALL Y. J. W. Photoelastic lnvestl


gatlon of Fragmentatlon Mechanlsms, Part 1 - Bonihole Crack Net
work, Univ. of Maryland. MD. March. 1978. 39pp.

33) BARKER. 0.8 .. FOURNEY. W.L .. Pltotoeiastlc lnvestlgation of


Fragmentatlon Mecltanlsms, Part 11 - Flaw lnltlated Network, Aug.
1978. 4 7 pp., Univ. of Maryland. MD

34) FOURNEY. W.L., BARKER. 0.8 .. Effect of Time Delay on Fragmen


tatlon in a Jolnted Model, Univ. of Maryland, MD. Aug. 1979. 31 pp.

35) WINZER. S. R .. ANDERSON. D.A .. RITTER, A.P .. Rock Fragmentaton


by E1lploslves, First lnt. Symposium on Rock Fragmentation by Blasting.
Lulea. Sweden. Aug. 22-26, 1 983. pp. 225-249 .

36) MARGOLIN. L.G .. ADAMS. T. F., Numerlcal Slmulatlon of Fracture,


First lnt. Symposium on Rock Fragmentation by Blasting. Lulea. Sweden.
Aug.22-26. 1983.pp.347-360

37) ADAMS, T.F., DEMUTH. R.B .. MARGOLIN. L.G .. NICHOLS. B.O .. Slmu
latlon of Rock Siastlng.wltlt tite Sita/e Code, First lnt. Symposium on
Rock Fragmentation by Blasting. Lulea. Sweden. Aug. 22-26, 1983. pp.
361-373

38) MCHUGH. S .. Computatlonal Slmulatlons of Dynamlcally lnduced


Fracture and Fragmentatlon, First lnt. Symposium on Rock Fragmenta-
tion by Blasting, Lulea. Sweden. Aug. 22-26. 1983. pp. 407-418

-
11-50
39) JOHANSSON. C H . PERSSON. P A .. Detonics of Hlgh Exploslves,
Academic Press. London and NY. 1970. 330pp.

40) ROSSMANITH. H.P .. Dynamic Fracture In Glass, Univ. of Maryland.


MD. April, 1978. 77pp.

41) LANG. L.C .. ROACH. R.J .. OSOKO. M.N .. Vertical Crater Aetreat
-An lmportant New Nlining Nlethod, Canadian Mining J .. Sept., 1977

42) LIVINGSTON. C. W .. FundiJmenialsof Rock Failure, Quarterly of the


Colorado School ofMines. Vol. 51. No. 3. Jly. 1956

43) BAUER. A .. Appllcatlonof the Llvingston Theory, Quarterly of the


Colorado School of Mines. Vol. 56. No. 1. Jan .. 1961

44) BAER. A .. HARRIS. G.R. LAND. L .. PREZZIOSI. P .. SELLECK. D.J. How


IOC Puta Crater 'Aesearch to Work, Eng. and. Mining J .. Sept .. 1965. pp.
117-121 .

45) Headquarters .. Dept. of the Army. Employment of Atomlc Demoll-


tion Nlunltlons (ADNIJ, Field Manual. Washington. OC. Aug. 31. 1971.
FM5-26

46) CHIAPPETTA. RF .. BURCHELL. S.L .. REVEY. G .. FISHER. S .. ATLAS


POWDER COMPANY, FIEL O TECHNICAL OPERATIONS. Unpublished Inter-
na! Data. CrateringFieldExperiments at the Avery Coal Co .. PA. 1_983-1985

47) DAY. P.R .. Controlled Blastlng to Nllnlmlze 011erbreak wlth Blg


Boreholes Underground, Proc. 8th Conference onExplosives and Blasting
Techniques. Society of Explosivas Engineers. New Orleans. Louisiana.
1982. pp. 262-274

48) CROSBY. W.A .. BAUER. A .. Wai ..Control Blastlng In Open Plt


Mines, Mining Engineering, Feb ... 1982. pp. 155-158

49) PIT SLOPE Manual. Per/meter Blastlng, Canmet. Report 77-14.


Ganada Center for Mineral and Energy Technology, Ganada. May. 1977

50) KATSABANIS. P .. A Comparatlve Study of Emuls/on and Slurry ,


Explos/ves, MSC Thesis. Queens University. Kingston. Ontario. Ganada.
Feb .. 1983. 149pp.

11-51
7. UNDERGROUND BLASTING

.,'
'
.,, :;-. .'
!:. 1
-~
;:-' 1 .~ : .'.,~

Fig. 7.1 Tunne/ing.

7.1 Tunneling.
Thcre are two rcasons to go undcrground and cxcavatc:
to use the cxcavated space. e.g. for storagc, transport etc.
to use the excavated material, e.g. mining.operations.
In both cases tunncling forms an importan! part of the entire operation .. In
underground construction it is necessary to gain acccss to thc construction si te by
131
,,,:.. ;

tunnding, butthe tunnd can b~ a purpos~ in itsclf e.g. road, water, cable tunncls
c:tc. . (
In mining operations tunncls are used as adits 10 the mining si te and for prepara-
to'ry wurk as wcll as fur internal communication.
Tunnds are driv~n mainly in horizontal or clase to horizontal directions but alsu
inclined, from vonically upwards to vcrtically downwards. In the following,
tunnding, raise shafts and sink shafts will be: deah with in detail while storage in
~- '} '
rack caverns and mining will be d~ah with mor~ brietly.
~-:
.t. .
. .' .. Tunneling is the most frequc~tly ocurring underground op~ration which also
[;;
;,.
. forms part of th~-construction of rack chambers etc. and is normally an'intq\ral
pan of mining operations.
:t
Thc development of tunn~l driving techniques has been tremendous during thc
,.
last few ycars. Th'c drilling t~chniqus ha ve dveopcd from pneumatic drilling
'machines to lectro-hydraulic drilling jumbos with a very high capacity. The
charging uf the blasthuls can be carricd out quickly ~ither manually with plastic
pipe: .:harges or mcchanically with pneumatic charging ~4uipment.
Thc devclopment uf explosives has moved in the dircctiun of sal products with
bc:tter fum.:s characterist_ics. Modero explosivcs likc Emulite and Oynamex M
an: wc:ll oxygcn_-balancc~ with a minimum uf nuxiuus fum~.:s.
lnitiating systcms likc NONEL have shortcncd thc charging time and add~d
funher safety tu th~ blasting operation duc to thcir insusceptibility to dectrical
hazards.
Thc: modero drilling equipment has shortened th~ drilling time, th~ NON EL ' .. , 1 ;.,
system has made conn~cting of thc d~10nators safcr and fas te( and Emulitc, with
its exccllc:nt fumc:s characteristics, has short~ned the vemilation time.
- All the abovc contribute h.> a fastcr work cycle:
drilling
charging
'. blasting
ventilation
scaling
grouting (if n~cessary)
loading and transpon
setting out for thc: new blast
The shorter work cycle calls for bcttc:r work planning as well as bettc:r prc:cision
and accuracy in the different op~rations or'thc work cyclc.
'In the following, th~ drilling, charging and blasting operations will be deah with.
..
!; it is obVious that it isof thc utmost importune~ thatthe boles should be drilled al
thc rightlocations and with tite riht inclination. Thc marking of thc: boles on tite
rack face as wc:ll as collaring and drilling must b~ carric:d out ac.:uratc:ly.
l.ngefors in "The modc:ro tc:chnique of Rack Blasting", says about drilling
prc:cision: "Tbe scallering uf tbe drill hules as a quanlitative faclor is uflcn
disr:gardo:d. ll is includo:d <uite indefmitely in thc tecbnical.margin tugctber wilb
!he rock faclur. In discussing blasting as a whole it would be a real advanlagc if

132

.,J' l

' ... ;.' .. ' . :' ' \


attention could be paid lo the drilling precision in calculating the charges and in
.
constructing the drilling pattern; for lhe blasting of the cut it is essential."
.
The main diffcrence bctween tunnel blasting and bench blasting is that tunnel
blasting is done towards one free surface whilc bench blasting is done towards ,,.
two or more free surfaces. The rock is thus more constrictcd in the case of
tunneling and a second free face has to be creatcd towards which thc rock can ''
break and be thrown away from the surfacc. This second face is produccd by.a
cut in the tunncl face and can be either a parallel hole cut, a V-cut, a fa n-cut or
other ways of opening up the tunnel facc.
. ~-
Aftcr thc cut opcning is madc; the stoping towards thc cut will hcgin.-Thc stoping
can be compared with bench blasting, but it requires a higher specific chargc due
to highcr drilling deviation, desirc for good fragmcntation. and absence of hole
in.clination. In addition. ovcrcharge .of , tunnelblast does not ha ve thc same
disastrous cffe~t as' in an oren air hiast. whcrc high pr~cision in cakulation is a
mus t. ::
. V _ . .._, . ''
..'
.. . . . . . - ---.....

. 1
;'~=---------~~ ~"~---------------Rool hoes
..
-., :l
-1 ,. ."C- ... ;~
.v . . ., .. "_,

)y/
' . . . . .V.
\. Stoping holes . -~

r. . --.-- . . ,
j 1 1 J--- Wall holes
>- . 1 :<>: ,1 . k- Cut .

. . . - -- - . . i
1

1
1 1

-y--r ( r-r -..1<~-1<,...._.

Floor holes

Fig. 7.2 Nomenclature.

lnthe case of V-cuts and fan cuts, the cut holes will occup'y thc major part of the
width of thc tunnel.
The contour holcs - roof holcs. wall holes and floor holcs - havc to be angled
out of the contour, "look-out", so the tunnel wil_l retain its dcsigned area. Thc
"look-out" should only be big enough to allow space for thc drilling equipment
for thc coming'round. As a guide value. thc "look-out" should not excecd:
10 cm + 3 cm/m holedepth
which kccps thc "look-out" to arounti'20 cm.
133
...... .
::: ,f -
,~~;,,
~

~
''
,,: ..... .
~ ' .
.
. ~ ~ .
':..
\- \ .
' ..

Look out (L)

Fig. 7.3 Look-out.

Th~ consumplion of ~xplosiv.:s in lunnd blasling is highcr lhan in bench bbsling.


Th specific chargc is 3 lo IU limes high lhanlhal for bcnch IIa~ling, c.Jepenc.Jing
mainly on r~aS<ms m~ntion~c.J abovc like large c.Jrilling scan~r. highcr fixa1ion uf
lhc hules; hcavc uf luw~r ru.:k upwarc.Js lU cnsur~ swcll anc.J lack uf cuupcraliou
b.:lwcen ac.Jjac~lll blaslhoks.

e::i 5
..
u
'Q
....;
Q
~
..
.t:
u 3

-..
-~
-;

'"
0 2

d 51 mm
1 d 38 mm
:: ...

o
o 20 o 60 80 100'
TunneJ area in sq.m.

Fig. 7. . Spcd}ic cl~urge for dijji:m11 tuimd ureus.


134

' - ..
,.. ':.
~ .. '""! .
: ~~ -.
...., ..
... t,i_;~ -GJ~:i~~ti~~;,.\;;;; ;;
. . .
~

8
:;;
u
'e
-~ 6

"
~

..'"' .- .
.!:1
.
~4
c.
(/)

_.,
2 ,.:-

~ _,.
o 6 10 16 20 26 30 36 40 46 60 66 60 66 70 76 60 86 90 96 100 :. . ..
! Tunnel area In sq.m..

. .. .' .
Fig. 7.5 Specific dril/ing for cliffcrent 1111111el areas.

,: ..
..
.
. .1

: !" ~
': - "l'~ 1'; .
Tbc consumptio.n of explosives will be greatcst i.n !he cut arca of the hlast'. A 1 X 1
m arca ar~und the emply hole/s in a parallel cut will consume approx. 7 kg/nt.m.
and thc spccific cbargc will dccrease with tbe dislance from lbc col until it
rl:achcs a mnimum valuc of ahout O.'J kg/cu.m.

7 .1.1 The. cut.


Thc most commonly uscd cut in lunneling toda y is tbc circular cut or large hole
cut as most of thc modero drilling equipmenl is designed for horizontal drilling
perpendicular to tbe rock face. (Otber culs will be deall wilh in the cnd of this
cbapter.)
'AII col holes in thc largc hole col are drillcd parallcl lo cacb othcr and tbc '
blasting is carricd out towards an empty largc drill holc which acts'as an opcning.
Tbc parallcl bolc cut is a dcvclopmcnl of thc burn cut, whcrc all tbc boles are
parallel and normally of the same diameter. Onc bole in tbe middle is givcn a
hcavy charge and tbc four boles around it are lcft uncharged, in otbcr cases the
middle hole is left uncharged and the four boles are cbarged.

Howcver, the burn cuts gene rally resoli in less advance tban tbe largc bol e cuts.
Thc burn cut will therefore be disrcgarded and only the large boJe euts wil! be
dcall witb.
The cut m ay be placed at any location on tbc tunncl face. butth.c local ion of thc
cut influcnccs thc lhrow: tbe explosives' consumption and generally lbc numbcr
of boles in thc round.
135
~ : ,1

''


,,
.~ .

.,, .. . '
-

.
_,.._~.

' ,.

o o
lo
"':' ',
o o
..
Fig. 7.6 Bum cur.

... . --,--,--
1 1
1
--~

r-1, ,. ...
1 l. 1 :
1
~--~ ~--.J

Fig. 7. 7 Loca.riou of rile cw.


lf th.: cut is placed clase toa wall, there is a probability uf b~ncr expluitatiun uf
the drilling panero with less hales in the ruund. Furthermore, thc cut may be
placed alternatively on the right ur Jeft side th~s placing the cut in rdativt!ly
undisturbcd rack. Tu obtain good forward movement and centering uf the
muckpilc, the cut may be placed approximatdy in the middle uf the cross scction
and <uite low down. This position will give less throw and less explusivcs'
consumption bccausc of mure stoping downwards. A high posilion of the cut
gives an extended and easily loaded muckpile, but higher explosives' consump-
tion and normally more drilling due to more upwarus stopiilg.
The normal location uf the cut is on the first helper row above thc floor.
As mc111ioned bdore, the large holecut is the most common cut toda y. Thc cutis
composcd of onc or more uncharged large diameter hules which are surroundcJ
by small diameter blastholes with small burdens to thc large hole/s. Thc blast-
hulcs ~re placed in squares around the opening.
136

...... . . , .... .. .
..... - _
,,._ ..
. '
; . ; '
r:
',,

o o
o

.'i
'

Fig. 7.8 Typical Jesi;11s of /arge hale Cllls. . .


. ~
.,'
Thc numbcr of squarcs in thc cutis limitcd hy thc fact thatthc hurdcn in thc last
..,,
1

-
squarc must not cxceed thc burden of thc stoping holcs for a givcn chargc
concentration in the hole.

--------------
1 ~
1 /

1 / ' .....: r
1
l.
1 /
/
/
-----'
/

1 1\
'
'
1 '
.

1
1
1
< /

'
1
1
1

f)' \
'----..
\().1
7'

1
1
1
'

/
>
1 ' . .1 \ 1 /
1
l.
''
'----- /
. /
/
1 '
' /
/

1
1
---,;,... -.~-------
'/

Fig. 7. 9 The complete cut.


--1

The cut holes occupy an area of approx. 2 sq.m. (Smalltunncl arcas. as a matter
of fact, consist only of cut holes and contour holes.)
137
lO
....r. . When d~signing the cut, lhc following parameters are of imponance for a good
resul1:
Ch\! \Jiamch!r uf th~ largc hule
. lhc burdcn
eh~ chargc conccntratiun.
In acJdition, thc drilling prc~.:i
slon is uf thc utmust impu'n-

ance, especially for lh~ blasl-
e
200 =
holes closcsl lo the largc
~ 160
........ .:.
-
""!:-- .:
holc/s. Thc slightcsl dcvialion
can cause lhc blaslholc o "' 100
u

mecllhc large hok or !he bur- e
..... -
Ucn to bccum..: cx~cssivcly ~
~ 50
big. Too biga burdcn will only o The holea meel
cause brcakagc or plastic Lk- o' o
formati~n in th..: cut, n:sulting o 60 100 160
in a sm<:&llcr ur grcatl.!r loss in Diameter ot empty hale, mm
adv,ncc ..
Fi;. 7.10 Resulr when blasling from varying
distances 10 wurds an empty hule of varying dia-
m~ter.

(/11e Mudan '/'ec/uilu of Hockblilstin;)


'.
;:L
,. Onc oi !he paramclcrs for good advance of !he blastcd round i> the diamclcr of
thc largc empty hale. The larger the diamctcr, thc dcepcr tle round muybc
.... drilkd and a grealer advance can be expecied.
Onc of !he mosl common causes uf shon advance is too small an cmply hale in
rclalion 10 thc holc depth.

# 100
,; 98
o"
::1
~
96
94
a; 92

. ,
_.,.
...
Q,

o
e
90
88
88
-,,_~:
.,"
> 84
... < 82
80
78 78 mm
. 76
74
72
70
2.5 .3 3.5 4 4.6 5 5.5 6
Hole depth, m
Fig. 7. JI The rdation between udvunce in per cent of the dril/ depth and differel/l
empty ho/e. diumeters.
13!l

. .i ' ' ,;'

.~(.:-~:, ~_.;;{i}~tl::~(,;;-8:~:~~(~:;~;~;;;; .;:


)
. '
,. -~ :,
.:. ~ .. __._ -.-.; : ...
. :..:-::: - :::. '" :.:_:..; __ - ::....:.....
As can be scen from the graph, an advance of approx. 90% can be cxpected for a : '
holc depth of 4 m and one empty hole with 102 mm diamcter. _,_ .:._:
lf scveral empty hales are uscd, a fictitious diamctcr has to be calculatcd. Thc
fictitious diamcter o( thc opcning may be calculated in accordancc with thc
following formula:

o= dVl
where O = fictitious empty large hole diameter
d = <liamcter o( empty large hales .,_
n = numbcr o( boles
j-- ...

In order to calcula te the burdcn in the first square, the diamcter o( the largc hole
is used in the case of one large hole and the fictitious diameter in the case of
several large boles.
-~ --'

Calculalion or the 1st square.


..
.,
~~

,: .. .. !t
.~ ': .~ . -~
lf we look at the graph 7.10 we find that the distance bctwcen the blastholc and
the large empty hule should not be greater than 1.5 0 for the npcning tn be clean
. ;..~
...
. :-~
blasted. lf the distance is longer, therc is mercly breakage and when thc distancc
. is shorter, there is a great.risk that the blasthole and empty holc willll)eet.
... ~

.. :
So thc position of thc blastholes in the 1st square is expressed as:
..
a .= 1.5 0 ....:,<_::
"' . . , .
Where a = C-C distancebetween the largc hole and the hlasthole . . ;;-
0 = diameter of the large hole,
In the case of severa! large holes, the relation is expressed as:
a = 1.5 O
Where a = C-C distancc bc:ween thc ccntcr point o( thc largc holcsand thc
blasthole '
O =: fictitious diameter

Charglng or the hole~ in the 1st square.


The holes closest to the empty hole/s mus! be charged carefully. Too low a
charge concentration in the hole may not break the rock. while too high a charge
concentration may throw the rock against the opposile wall of the large hale with
such high a velocity that the broken rock will be rccompacted thcre and not
hlown out through the large hole. Full advance is then not obtained.
139
' "\. ' ~ ' .....

~;;;i~)'1J?tr.it ~ii>i i:':i,


, '" ~,
~..... . ''
..~.. : ' 1

'' .

.. E
......
2
--
~1.8 203

c1.6
~:

~
. '
......
. .. .
. ;~
-...
o
1.4 Large .hole
...~ 1.2 diameter. mm
e
154

.... . \i'.'
Q)
(.)
1
e
oo.a
(.)
Q) 0.6
CJ)
~0.4
.S::. . - a ~
(J 0:2
o
o 0.1 0.15 o:2 0.25 o.3 o.35 0.4 .0.45
Max C . : C distance, m
Fig. 7.12 The mirmum required churge concentruiian ( kglm) uniJ muxitiiUm
C-C di.>IUIIL'e (m) for Jijfere/11/urge /io/e Jiumelers.

The reuisitc chargc concentration for different C-C distances between thc
large holc and the ncarcst blastholc/s may be found in graph 7.10 for diUcnt
large hole diameters. The normal rdalion for thc distance is a=J.S O. An
inqcaSC in the C- distance betweenthe holcs wili-cause SUbSC4Uelll incrcment
of the charge concc:ntration.
The cutis often somewhat ovcrcharged to compensate for error in drilling which
'may cause too small an angle of bn:akage. Howcver. too high a charge con-
cenlration may cause rccompaction in thc cut.

Clllculllliun ur lhe reruiniu: SIUIIfCS ur lhe cul.


The calculation method for the n:maining squares of the cut is essentially thc
same as for the 1st square, with the differencc that the brc:akage is towards a
rectangular opening instead of a circular.
As is the case of the 1st square. the angle of breakage must not be too acule as
small ~ngles of brc:akage can only be compensated toa certain extcnt with highcr
chargc ~unccmratiun.
Normally the burdcn (B) for thc remaining squares of the cut is equal to thc:
width (W) of thc: opening. H=W.
140

'' '
r:rc~lt
:..*1....
m ~~--

W 0.8 m

"'
!:; 1.2
e
W 0.2 m J
:y
~e 1
o ::-:'
u Q.S
.,
~0.6
"' 0.4
.S::
(J

0.2 ,.~~~---:
QL-~~~~---L--~~--~~---L~

o 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Max. burden, m

Fig. 7./3 The required minimum charge concen/ralimr (kglm) ami maximum
burden (m) for dfferenl widlhs of /he opening.

Thc charge concentration ohtained in graph. 7.12 is that of ihc column of the
hule. In onlcr to hrcak thc constrictcd bottom part, a bottom chargc with twice
thc chargc conccntration anda hcight of 1.5 x B should he uscd. Thc stcmming
part of thc hule has a lcngth of 0.5 X B.

.':' : ~ .:.
':.;. ..
:- .. '.

141
Design of cut.
Thc: following formula.: are: usc:d for the gc:om~tric dc:sign of the cut area:
......
.:t:.4,,.,. Th" cut:
" : .. .....
a = 1.5 0
a
~-':'....
,...
.~,.. , ' .
)-~
. !' . :
bt S<Ullr":
w, = av2- ,~c.>:
n
~
''J -
' ,. 0mm = 76 89 102 127 154 A
\:
~ .. a mm = JIU 130 150 190 230
'
:;,,:
.. .. ' W 1 mm = 150 1MO 210 270 320
..
2nd SljUllr<:: B1 = W1
c-e= L5w,
W, = 1.5W 1 v'2
>:
0mm = 76 !!9 102 127 154
W1 mm = 15U 1MO 210 27U 320
c-e = 225 270 310 400 480
W2 mm = 320 3MO 440 560 670
..
.'
Jrd squar": w,
ll, =
. i
c-e= 1.sw,
-. .
-~
wl = J.sw 2 v'2
0mm = 76 89 102 127 154
w,mm = 320 3!!0 440 560 670
c-e - 480 570 660 840 1000
. :4;
. H W 3 mm = 670 !!00 930 11!!0 1400

'" 4th squar": Bl = W3


c-e= J.5Wl
w.= 1.5Wlv'2
0mm = 76 89 102 127
.. W 3 mm = 670 800 930 W!O
.._,
:;

'\ c.-e 1000 1200 1400 1750


w.u.m = 1400 1700 19!!0 2400

r -w-- ------ ..
;..

+ - - - - - - - 4 ----~

.. _.
Thc bovc distancc:s app1y to 3!! mm blastholc:s. lf larger blastholc:s are usc:d
which can accommodate more explosive~, the values can be adjusted.
_.; __ .
Howc:wr, an incrcascd amount of explosives in thc cut hules m ay not incrcasc
.. ~ the burdc:n to any grc:atcr cxtc:nL
142

-;

..
.:
' -: .'
. .. - . ...
. :... .:.!.
.!
.~:-~ :.. :,; i:': .. ~;
...... .; .. ;'

7.1:2 Stoping.
Wtien tbe cut hales bave be en calculated, thc rest of tbe tunnel round m ay be
calculated. ;_ -
The round is divided into:
floor boles
wall boles
roof boles :i
. ,1
stoping boles witb breakage upwards and borizonially
stoping boles with breakage .downwards ',
i:
To calculateburdens (B) and cbarges for tbe different parts of tbe round the .
following grapb (7 .14) m ay be used' as a basis.
1.

e 1.2 ,..oooo

,_....-- ~

," ,. ~

~
"' 1. 1 . .
' .
V """"" \

1 V .

/
V ..f
0.9
~

0.8
06
/
0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2. 6
-:-:
~- :
' '

Charge concentratlon. 'b kg/ m


" .:
Blaathole 30 35 38 41 45 51 . ' ..
48 --:
diameter, mm
':
E.mulite 150 i_n paper cartridges.'Pa~king degree 1.20 kg/IUer

Blaalhole 30 35 38 41 45 51

Oynamex 1.4 lnpaper cartrldges. Packlng degree 1.25 kglllter.

29 32" 39 Pipe charge dlameler, mn:-

Emullte 150 In plaalic tubes

48 51 Blaalhole diameter, mm

Fig. 7.14 The burden 8 in re/ation to the concen'tration of the bottom charge for
diffcrem /wlr dinmetrrs mul diffcrent e.rplmis.
143
For Emulit.: 150 in papa canriJg.:s:th~ uppermost blasthole Jiam.:lcr tablc is
us.:J as input Jata.
For Emulit.: 150 anJ Dynam.:x M in plastic pip~ dnriJges, th.: pi p.: Jiamcter is
uscd as input data amJ for ANFO thc lowcst blastholo Jametcr table is uscJ as
input data.
Wh~n the borden (B), thc hule d.:pth (H) and the conccntration uf thc bonom

.
w
.
charge (lb) are known, thc following tabk will givc the drilling and charging
gcomctry of thc rounJ .
~ 1, -
,,,.--. . . .'
- Height Charge
.>
-r/' -~
Pan uf bouom concentration
thc llunkn Spacing chargt! Bono111 Column Stc:mming
~:: round: (m) (m) (m) (kg!m) (kglm) (m)
...
' Floor 1XIJ 1.1 xB 113xH lu l.Oxlu o.2xB
Wall O.Yx 13 1.1 xB lioxH lb 0.4xlh 0.5 Xll
Roof 0. Y X 13 1.1 XIJ l/6xH lu 0.3XI 0 o.sxu
Stoping:
Upwanls lxB i.lxB l/3xH lb 0.5xlb 0.5xB
Horiwntal IXll 1.1 xB l/3xH lb 0.5xlb 0.5 X 1:!
Downwards lXI:! 1.2 X IJ l/3xH lh 0.5xl, 0.5xll
Thc Jesign uf thc Jrilling paern can now be carried out anJ th~ cut locatcJ in
thc c.:russ scc.:tllln in a suiLahlc way.

7.l. 3 Tb~ COJIIuur.


The .:un tour of the tunncl is diviJeJ into lloor hules. wall hules anJ. roof hules.
Th.: burJen anJ spacing for the !loor holcs are the same as for thc stoping hules.
However, the floor hules ar~ mor" heavily .:harg.:J than th.: stoping hules lo
comp.:nsat.: for gravity anJ for the wc:ight o th\' rock masses from the rcst uf the
round which lay over lhem al th.: instant of J.:tonation. .
. For lh wall anu' roof holes lWO Yariants of contour blasting are used, normal
prolil~ bla.sting and smoolh bla.sling.
With norm"l prufilc bla.sling no particular consiJcration is giv.:n to thc appcar
an.:.: amJ condition of the blasteJ cuntour. Th.: samc cxplosivcs as in th.: rest uf
thc round aro: utilizcd (but with a l.:ss.:r chargc conccntration) and th.: contour
boles aro: widely spa.:cd. The contour of thc turind becomcs. rough, irregular ami
crackcd. Th.: smooth bla.sting t.:chnique has b~~n Jevdopcd to obwin a
sn1ootho.:r and strong.:r tunnd pro file.
Smooth blasting is carricd out by drilling the con tour hules ralhcr close tu ~ach
otho:r and using wcakcr explosiws. (Gurit 17x50U mm anJ Gurit 11 X460 mm
havc b.:cn spc.:ially d.:vclop.:d for th.: requiremcnts uf smooth blasting.)
Smooth blasting is toda y a .:onunon tcchnique in und.:rground ru.:k .:xcavation
as it pmduces tunnels with a regular profile, requiring substantially h:ss rcin
for.:cment than if nornial profile blasting is us.:d.
Smooth blasting is J~alt with in dc:tail in Chaptc:.r 8.4 Smooth blasting, whc:rc:
~harging rablc:s for smooth blasting can be founu.
144

.'
,. .\.....
o.
:. . .. ,; ;
'

. ' :.
..
.,..........,...:-
'' '.
\ .,

7 .1.4 The firirig pattern: ...


Thc firing pnttern must be designed so that cach holc has free breakagc. Thc
anglc o[ brcakagc is smallcst in the cut are a where it is around SO'. In thc stoping
arca the firing pattern should be designed so that the anglc o[ brcakagc docs not
rall bdow 90'
!t

/0 '"
-ro-i " "

,.
\
1
,
t
" :;
,

'
10
"
"' "
" ~
"
"
"
"'
,lf, ..... ,. '
10,.
!
~l-.~
-.. .
1
'
.
1
.
i
'

"" J". "


1
.t
./ .,a
!
. \

t
e

" "
I'J,e
r'.
"
"
1

"
"

,.
,. 1
"

" "
,...
"
"
"
k
o

" i "
,,.
"
/1

1e

...
20

lJ

Fig. 7.15 Firing sequence for runnd in numerical order.

lt is importan! in tunnct'btasting to hnvc long cnough time dclay bctwccn the


holcs. In thc cut arca, the de la y between the holcs must he long cnough to allow
time for brcakagc and throw of rock through thc narrow cmpty holc. lt is provcd
thnt thc rock movcs with a velocity of 40 to 6tJ metcrs per second. A cut drilled to '
4 m dcpth would thus requirc a del ay time of 60 to 100 ms to be clcan blasted. .
Normally dclay times of 75 to 100 ms are used in th~ cut. '' '.
In thc first two s4u~~es of thc cut onlyonc dctonator of each dclay should be
uscd. In the following 2 squarcs two detonators of cach delay !"Y be uscd. In the
stoping_arca, the delay time must be long cnough for the movemcnt o! the rock.
Normally the delay time is 100 to 500 milliscconds.
For the contour holes the scatter in delay between the hales should bcas small as
possible to obtain a good smooth blasting effect. Thereforc,the roof should be
blasted with the same interval number, normally the second highcst of thc series.
The walls are also blastcd with the same pcriod number but with onc de la y lower
than that of the roof.
Dctonators for tunncling can be clcctric or non-clcctric.
The elcctric dctonators are manufncturcd as MS (millisccond) and HS (half-
sccond) dclay detonators.
145
~ "' .
~
' .. '
,,
. 1 '"' 1 ':\

~H :;T_: .:':~ ,.. ;...~~--ii.

~~:-B}::; -~l:
~, .( ... Th~ uon-clcctrjc <klnaiOrs are manufactured as dcci-sccond and halfsecond
dclay dctonawrs.
Rccommcndcd uctonalOrs for tunnding:

Elcctrk dctonaturs:
lnterval No. Delay ti-me
VAJMS _l_ 25 ms
VAJMS _..1.. 100 ms
VA!MS ....]_ 175 ms
....... .: '
,. VAIMS ll.L 250 ms
, VAJMS
; '':. ll. 325 ms
VAJMS ..lL 400 ms
, ..
...
~

t.
,
' :'
VAJMS
VAJMS
.llL
..2l.L
450 ms
500 ms
VAJHS 2 1.0 scc
VAJHS 3 1.5 scc
VAJH~ 4 2.0 sec
VAJH~ 5 2.5 scc
VAJHS 6 3.0 scc
VAJHS 7 3.5 scc.
VAJHS 8 4.0 sec
.,... VAJHS 9 4.5 sec
VAJHS 10 5.0 sec
'1
. $.;:. VAJHS 11 5.5 sec
. . ' ~ VAJHS 12 6.0scc
The MS artd HS series give 19-pcriods which is sufficicm in most cases. The
.. , VAJMS and VAJHS detonators may be used in thc samc round, as the clcc1ric
charactcrislics of the VA dc10na10rs are the. sam~, independem of the dday
. ;~
' : timc:s.
Rccommcndcd lcgwire lengths for a 4 m hale depth are 5 .O and 6.0 m.
Non-clcctric dc10na10rs:
lnlcrval Dclay time Delay time
... numbcrs bctwcen
... intervals
Noncl GTrr o 25 ms
Nonc:l GTn' 1-12 100-1200 ms 100 ms
:.. ;;, Non.:l GTrr. 14, 16
H!, 20 1400-2000 ms 200 ms
Nonel GTrr 25, 30, 35
40, 45, 50 . ..
55, 60 2500-6000 ms 500 ms
This tuuncl series givcs 25 different periods and is thus evcn more versatile than
thc elcctric tunnel series. '
146

,, .. ,,
:: :::".".

' :~, ' .'' -,;, .:,.: . _- _ ,.;. ,.~: .;:,;:i'::~d~tJGi;i,~:~::!- ;i ;


Rccommended tube length~ for bunch blasting with Nonel are 6.0 to 7.!! m.

"

.. . ".. o
o
<O
o "' O


'2
" ..
o o " " o '
~8
.. "
o lO
20
o
"
o
"' "
o,o " ' l '
"
o
'o
o
"

"
.
o
20 "' " "

o
o
:,

" 020
.o
20. " ~ _.- . ;
" " .. 1

" 0" o o< .. - "0


" .
. :l'
e
.
\

" "
020
"' 20.
.J
.. . .
o"
" :.;'; ''!'
:~~~
00
" " :
:,
..-
., ..'
Fig. 7./6 Typifa/ Jiring pallern fvr NON EL G111'. . ..~
r!
.,..::
_;: _!

::i_.

" ",.o " "


" "oo " .. " "
l

" " " 1 12


" o o ., ..!.81. 20
" ' '
~ E 1!
" o
o
o
00
" l

"
o
' f ' "
.
"' / ..

,o lO

D ..
10 lO

"' 60
lO lo

10 10

11
' - 'o
"
Tha undarllned fiGurea denote
W:.-ua detonatora. Tl'le reat ara
\aHS datonatora.
" " " " " " 12

Fig. 7.17 Typica/ firing pattern for VA/M S and VAIHS detonators.
In the 4th square of the cut. four units of V A/HS interval No. 4 are used. This is
made possible by
widc rangc of scattcr (200 ms) within the interval for HS.
det011ators.
147
7 .l. S Culs with angled hules.
Tbe V-cut.
Thc most common cut with angkd hules is the V-cut.
A cerlain 1unncl widlh is rcquired in arder 10 accommodalc 1he drilling cquip-
ment. Furthermorc, lhc advance pcr round increases with the width and an
advance uf 45 to 50 % of the tunnd width is achievabk.
The angle of the cu1 must not be loo acule and should not be less than 60. More
acute angles require higher charge concentration in the hales.
The cul normally.consists of 1wo V:s but in deeper rounds the cultnay consisl uf
triple or yuadruple V:s.
Each Vinthe cut shouhJ be fired with lhc samc interval numbcr using MS
dctonalors to cnsurc coordinalio_n bctwccn 1hc blaslholcs wilh rcganllo brcak-
agt:. As t!ach Vis blasted asan cmity one aftcr thc othcr, thc dclay bctwet!n th~
", ,,_ difieren! V:s should be in the on.ler uf 50 ms lo allow time for Llisplaccmcnt and
~q:;;._ ... : .. swclling.
_:. ;.
,'

' i
.. -
--------
o o o

...
',L
o
o
o

o
o
o 3
,.
~
.;_. '
. -. ' . ' =~
.,-,

-4
1
1
1

. ~ .

. '.

Fi;. 7.1/J V-cut.


14M

.. :,, . ,' .- ..
'.:

... ;, . - ~- ~'._;~_~] ~~;. >_.:::~:::~::t~ ~- - : . :~:_:j;~:~~~-~-


Calculation of the V-cut.

The follow.ing graph (7. 19) givcs thc hcight of thc cut (C) and thc hu;dcns B 1 and
B 2 for the cut.
. E .!.9

~ 1.7
1 ~
H elght ot the cut C
/
....,.,.. ,._,
~

. 15 1
1
Burden tor the cut holea Bt
!.3
t.l
0.9 ~urden tor
1
the
1
1 ,,

- '
:, '
0.7 aer hf'"" s;
0.5
o6 o.a 1.0 1.2 1.4 1.6 28 20 2.2 2.4 2. 6
Charge concentratio~. lb, kg/m

Bluthole 30 35 38 41 45 48 51
d1ameter, mm

." :. :~ . .
.'
Blaathole 30 35 38 41 45 48 . 51
dlameter, mm
' '
Dynamex t.1 In papcr cartrldges. Packlng degree 1.25 kg/llter

29 32 39 Pipe charge dlameter, mm


'.'

38 41 45 48 5.1 Blalthole diameter, mm

ANFO, pneumatlcally charged


Fig. 7.19 The burdens 8 1, 8 1 and tite cut heigitt C in re/ation lo tite bottom charge
for different blastito/e diameters and different exp/osives.

Charging the cut boles.


The charge concentration in the bottom of the cut holes (1") can be found in
graih 7.19.
The height of the bottom charge (h.) for all cut .holes is:
1
h = - x H where H = hole depth (m)
3
The concentration of the column charge (1,) is:
1, = 30 to 50 % of 1"
149
. ,.

~~.<:~:-.;.~:,;
if:,.::.~::j .
.-..
{.
.. :.. ~.
'~

.
~:~..
, ....,
~. ' ... ,
_/;;~.
t'
.....
. ,. '

!.'
Thc uncharged pan (stcmming of the hoks in thc cut (hu) is:
hu = 0.3 X

-,:.:
'W'\ ; :.
. .:: :
The 'uncharged pan for the rcst of the cut is:
.......
. ,, ::
.. ::~
. . .
hu = 0.5B, X

. '' ,,:o. For thc rcsl of the rond, the methud of calculatiun is the 'same as that in Chaptcr
.
' -:~

,
. ~ ..;, r :' 7 .1.2 Stoping.

:1"- Tht fan cul ..


'. The fan cut is alf other exampl of
anglcd cuts.. Like the V -cut, a cenain
width of tunnd is required to accom-
modatc the drilling equipmcnt to at- o Z t.,,
tain acccplahlc advancc pcr round.
o f o 3oSo o
The principie of thc fan cutis to makc o Z 'tP
a trench like opening across the tun-
.,
nel and the charge' calculations are
similar to those in Chapter 5.6 Open-
ing the bcnch. Duc to the geomet-
': rical design of thc cut thc coilstriction
of thc hoks is not largc, making the
cut casy 10 blast.
Thc drilling and charging of thc hales
are similar to that of the cut holcs in
., the V-cut.

Fi;. 7.20 Fun cu/.

!<!

ISO

: . '") .
., -
.. .. _:,. ,;; .,.;;{i.,:;L:.:~;;\;,_
r!" ,., .
. -: ...
. , ,. '' . "\

7.1.6 Example of calculation.


The project is a 1,500 m long road
tunnel with a cross scction arca of HR . ::
sq.nr.
A blasthole diamctcr of 38 mm is
cliosen as the tunnel con tour is to be
smooth blijstcd. A larger blasthole
diamctcr might cause overbrcak
from the stoping part of the round. 12.0
Thc drilling cquipment is an electro
hydraulic jumho with 4.3 m stcel
lcngth and fecd travel of 3.9 m.
Thc expected advancc is 95 % of thc
blasthole depth.
Thc explosivc is Emulitc ISO in 29
.,
.,
. ..
: .,'~' . .~
and 25 mm cartridges for the cut,
stoping and noor. Gurit 17x500 mm ..... ~:~===~:::"f-:.._f--

,_,.
...,
in plastic cartridgcs is uscd for the 1:... ::- .....
.. 'l
contour. Noncl GTrr is used for ini- ;
tiation. . ...,.
"'"
~
...
:- . ,,. .',.;
.

To anain an advance. of more than


~
~ .... .,.
~

90% ofthe blasthole dcpth, 3.9 m, a


largc holc diamctcr of 127 mm should ."".. ..
he choscn. " m
2X89 mm largc holcs can he an alter
~ote depth,
..:'
.._~

native.
~~

~1::
M

g 1.~-
--o'il<ll
- l_l
1$4
,/03
" .. 2+
:.. . .-:.
0:-'
::
1st square. ~ . . lerge ho\e
~
14
_ _dameter, mm
127/
_. . /
. :
,:.
;~
-
.
The distancc from the center of the 12
002
largc hule to thc ccntcr of thc doscst
blastholc is: ~o~ Jfff,".
. .::.. tstl>
w -~ ..
ep0.6. . -.-'""!
o _. . . :

5~~~-
a= 1.5 0
a = 1.5x 127 = 190 mm
The width of the 1st square is: o 0.10.15 0.20.250.30.350 . 0.5
Mu. C - C distence. m
W1 = av'"
w, = 190V2'= 270 mm
Thc requisite charge concentration
for the boles in the 1st square is 0.4
kglm of Emulite 150. For practica!
reasons Emulite in 25 x ~00 mm cart
ridges are used giving a charge con
ccntration of 0.55 kg/m.
151
An uverchargc uf lhis magnitud.:
docs nul cause '-in y. inconvcnicncc=.
The uncharged pan of lhc hLJic is
cyuaJlo lhc C-C dislalJOC: h.,;~
Thc: chargc uf thc hule is !he lcngth of
thc chargl.! H- hu times thc acLual
chargl.! cunccntration.
~ ..

-~t-.:, :
Q ;
Q
I,(H~h.,)
= 0.55(3.\1-0.2)
~... \ l' ~ .: .

..(t.. ; Q = 2.0 kg
,, '
.... '
:.
Kcy dala for thc lsl squarc:
" ; 11.19 111
. W 1 '"11.27 m
Q; 2.(1 k;.
;: ...
-

..
2nd syuarc.
Thc: blasling of !he 1st square crea1ed
' ..... an oiening of0.27xU,27 m. Thc: bur-
dcn in11.1c 2nd syuarc is eyuallo !he
wid1h uf !he upcning crealcd .
. ~ ..
'. B1 = W,
B1 = 0.27 m o
c-e.,:, 1.sw, 0 01 Ol 03 04 1)~ Qll 1)1 08 l)<j IQ

'. c-e= 0.40 m


w2 = uw,Y1
w~ = u.56 m

Thc requisilc charge concc:nlration


for lhe hules in !he 2nd sq u~rc is
approx. 0.37 kg!m.
Emulile !50 in 25x200 mm papee
canridgc:s is used making !he pracli-
cal charge concc:mralion 0.55 kg/m.
The unchargc:d pan of !he hale is
.11.5xB.

Q = UH.:.hu)
Q = 0.55(3.\1-0.15)
a,. 2.o kg.
; .. Kcy dula for lhc 2nd squarc:
'- .-. 11 '"11.27 m
W'" 0.56 m
Q ; 2.11.k:
152

'.

...
.., ~.::-. ':(!'", t:.:b.x:;;;::;:;,:sz::i
- .. ,;. .:.
:: .
, __ ....:_.: ..... ..:: ..... '.
Jrd square.
Thc opcning has now a wiut h
W=0.5 m. Thc burucnl.! is c4ualto
w,.
"
"
"
.'


e: ""' ~ 1 ....
w. o'"' ..... o' "'

.. .,,..
''
/ .w. o'e ...

1.! 2 ,; W,
u, = 0.56 m
c-e = t.sw,
c-e = 0.!!4 m
W 1 = 1.5W2 \12 ""~ Ouoen."'

w_,=l.il!m
:
The rcquisitc chargc coriccntration is
approx. 0.65 kg/m. Now the 25x200
mm cilrtriugcs do not provide suffi
- '

cicnt charge conccntration to cnsurc


840 (
' i'
brcakage. A largcr dimcnsion of
F.".
Emulitc 150 must be uscd u'nicss thc
cartridgcs are tamped. _., ''"'
..... .
.'..
Emulitc 29 x 2lKJ mm on paper . :) ,. .:

+-
cartridges givc a chargc conccntra- ' 1!----~

tion of O. '!O kg/ m. Thc holc will thus


be ovcrchargcd.
"{s,~ 560 . ..
' . ~

.,
' . .;.,
Thc unchargcd part of thc hole is
'
,,.,
ll.SXB.
'
''t
. O= Ul-1-h.,l ,,.,
o ;, 0.'10(3.'!-0.3)
o= 3.2 kg
Kcy dala for thc Jrd square:
B = 0.56 m
W3 =1.18m -T .-
Q = 3.2 kg. . ' 1

4th s_quare.
The width of the opcning is now 1.18 - e1 o ll 1'1 . ,, " lo l 2 . 1. 11
m. lf B is chosen equal to W, the :~<to ,n .... ~'"'' 'a
1 1
burden will be greater than that of :::::::':." .... lt \' J11 y . ,15 , 11 ~ .

the stoping part of the round. There- 1 '"'""' ""'"'"~~ ""'''''~ 1 )0 ""'"'"'
.
ISO .. pOO< cotUI$CU

fore, the burden must be adjustcd to ...... ~. Jo n .11 ., s


"'- - .-L----.1_1.
that of the stoping part and the o, ... _, w " ' - c.. u .,..i ,...,~ .... " '1'"''"'
charge calculations are madc as for n u :11 -'"'

, ........ 111.0 .......... ~..


stoping holes.
The burdcn is choscri from thc graph
7.14'to 1.0 m.
11 153
Thc: chargc: conccntration of thc
bouom chargc is found in thc samc
graph to be 1.35 kglm.
From thc adjoining table the charge
of thc hule can be calculatcd,

1 = 1.35 kglm
hb = 113H
p..,
tr..
0/ ll'
1

lwHJoUL
1

~1>9
:
j M.:'\fOL

1
I..<JIIUI!l
clo~'.l
' Cn ... g.
">IIC$0\LI,I>Uil
1

1 l)ouom 1 COI&.JM 5LIIOIIThl~


11o...o..1 m m 1 lno 1 ~~ .... m L""\11"'1 1 m
h = 0.33x3.9 F~t~~.~~ ;a ,;a!v~-M~ ~ ',o::~Tu2.;t~
.
W..J/1 i 0~8 1.1811bH L, O~r., -O~tl
h =.1.3 m Ro~ 1-0~8 118 LbH L, Olit. U~tl
o. = l.xh. * ~IO)MlQ
UPoiiO&
1
'18
1
llB,IlHi 1, O~L,~O~BI
o.= l.35xi.3 I'ID<lOnl.,oi
(~11 ...fO&j.Ltl
18 118'
:12b!LlH!
lllH \.
1,
0!11,. l O~tll
O!ll,:O!Ib
o.= 1.75 kg.
,::'\.
?.: ... In the bouom chargc: Emulitc in
....
~, :. ;

.o::. papcr cartriJgcs with 2\1 mm dia-


:.~, . mctc:r is used and tampcd wcll. -
~:!.<:'.
Thc_ column charge is:
1, =' 0.5xl
l. = 0.5 X 1.35
1, = 0.67 kglm

......

Thc: product with dimcnsions closest


to this is Emulitc 150, 29x200 mm
with an 1,=0. ':10 kg/ m

'''.' Practical l. = O. ':10 kglm


,: h~ = 0.51J
h;, = 0.5 x 1.0=0.5 m
h, = H-hb-ho -----

. h, = 3.':1-1.3-0.5
h, = 2.1 m .
.. .
.Oc= I,Xh,
. O,= 0.90x2.1
O,= 1.':1 kg
1 :
o,..,= o.+o, ;;
;_
.( o.... = 1.75+ 1.':1
o.. = 3.65 kll
Key Wlta for the 41h square: r. -- -.. "--:-- -.. -- ___ , 2250 .
B = l.U m
w~ = 2.2 n
o= ;!.65 kg.
154
.'J .
: 1

.'
. ;

.. _, ... ~.: ~~ - ..
Aftcr, thc cut has bccn dcsigncd, thc
rcst of thc round is calculatcd.

This is most simply done in thc fol-


lowing ordcr:
l. Floor holes.
2. Wall holes.
2 2
3. Roof holcs.
4. Stoping, upwanls and horizontal. i
5. Stoping downwrds.

Thc rcason for starting with the pe- .l


rimcter holcs is to decide the burdens
,,'
and spacings for the outcr bounda-
ries of the round. .1
Whcn thcsc calculations are com-
pletcd the cut an<l the stoping holcs
may be located in accordance with
the parametcrs which apply lo them.

J. The flOI!r holcs. !.

In the calculation of all perimcter


holcs, thc "look-out" has to be takcn
........ '""'' ........... '" ... .
ti ti lD 2~ 2 ll
into accourit. As incntioncd carlicr.
thc "look-out" should not cxceed 10
'
.-A. '
cm + 3 cm/m of holc dcpth. In this
case the "look-out" should be limited
4
F"'. ~-., .-,.: -,: :.,': :...:-:::.,~. .: :.,.: :..,p:~..........~ .
_,_,,, '"''"')O 1$ 11 . o$ 01

20 ... , ......
So

.,,.,~"'' lO l~ .'1 ,, '1 lt

io 20 cm. Do- W p&<~o ~-;.;;,!.:..;:;- ~-!;;-.,,-,,-,.,-,.L,-,,,c-,~,,'7.,,.l:,-J.


Thc burden is 1.0 m according to the n n n ..................... -
graph and thc spacing is 1.1 x B.
Due to "look-out", the holcs abovc J.l 11 lt ..... - . . .. -.... -

the floor hales are sct out 0.8 m abo-


ve the floor. The spacing is 1.1 m.

Bottom charge:
lb = 1.35 kglm
hb = 1/3x3.90=L30 m
L
Qb = 1.35X1.3=1.75 kg
Column charge:
1, = lb= 1.35 kglm * ....
w ""
..
Par1 ol

""
"'""""'
1
1 ...
1
!18
lm!

098
--... ,. . ,.
1,

, m
116
1111
....... ,
) holtom 1

1 1m1
11H
16 H 1
1lo9'1111
lo,
1,
c....,.
conc...,.,.,orwo
""''~ c.-.
lkl"'"'l
IOIo,
O~.
1
"""''
m
029
OSB 1
1

h0 = 0.2XB=0.2 m ,_.., l090:110 1 11itll t, Ol,O!Irtl

h, = H-hb-ho=2.4 m ..... M... lll~IIBIIJHI ~. 0!11,10!.81

Q, = 1.35 x2.4=3.25 kg
IOown.....
1
Hollf()nl.ill
dll
16
.S
116
, I;?B, llH:
IJH 1 1,
...
0~1,;058
1 0, ....
0'8 !
Total charge:
Q = 1.75+3.25=5.0 kg
155
Key dulll fur lluur bol.,.:
= I.U m
S=l.lm
Q = s.u k:.

1
1

. -- -~
1

. :;
... ..
'~}.:. ;:~
', . !

l. The wull hules.


In this p;micular case thc walls are
vcry low ami oo not 111ako a gooo
cxamplc for thc ocsign of thc orifling
,. ano charging paltdn.
Thc orilling pattcrn is takcn fro111 thc
... smuolh bliiSting tablc ano thc burocn
is choscn tu O.X m awJ thc spa..:ulg tu
0.6 m.
Thc unchargco pan of ihc holc is
0.2 111.
Thc chargc conccntration for Gurit
17 x 500 111111 is 0.23 kg/ m. Thc holcs
will be chargco with 7 tubc chargcs
ano 1 stick of Emulite 150, 25x2UU
mm in the bonom. '
Cl\.,~~011 Ch,.,.,., L1.c SuuJ<:n !>p ~.rlt.J
Bouom chargc: ""''"'"'"'
-~"
<UOILioLI-oull
~~~no

:, ;
O. = U.ll kg :~
"' LL 11~11 C .. Lol
"' """ "" V.L'o
~~
"...." u ~J

,.,
o~~
17 ""''c .....
::.:"""u..... "' "'"' "'"
""
' ' "~' ""
Column chargc: "" "' ~ ~2 '"
0< =..J.x0.115=0.!!1 kg
nom fn""'l"
'' " '"'
T01al chargc: '
0 = O.ll+U.!!l=U.'J2 kg
..
Jl
The "look-out" has to be consioerco,
so thc burdcnto be set out on th.: facc
is O.!!.::u.'z=0.6 m.
.. .. .
.
Key dula fur lhe wall hules: : '
.
.. ..
.1'
,. = U.ll 111
S = 0.6 111
Q = 0.92 kg
.
o
'
'
; :JO.dO
'

156

. .
' . .; . ~ ; 1 . . . '
:~~,.!."'.:0.:..!.....'
: . .-.,..-;: .. -1:'.\-''
~ .: l~-: .._;'

-;,

-.

3. The roof boles.

... e e e e e e
' '
.,o
.... ....,
.LO

. ..
The conditions ft>r the roof holes are '
~

:

..
cqual to thosc of thc wall holes. The
burden is choscn to 0.8 m and the :

.
spacing lo 0.6 m. : :
The chargc concentration is the same ~ . . :
as for the wall holes.
The "'look-out'' must be considcrcd
:- --~
.,
f
in this case as well. 1

Key data for tbc roof boles:


;--- 1
~

8 0.8 m=
S= 0.6 m
Q'= 0.92 kg.

.!
,,;
4. Stping upwards and borizontally.
The stoping boles are calculated in a
similar way to thc floor holcs. but lcss
explosivcs are nccdcd. Wbile tbe
floor boles must be cbarged to com- .- ..
pensatc for gravity and bcavagc of . :..
broken rock. tbe stoping boles can
normally contain lcss cxplosivcs as ' 1'{:
thc dircction of hrcakagc is horizon-
tal or closc to horizontal.
Charge: Bottom. tamped Emulitc 29
mm, lh= 1.35 kglm.
Chargc: Column, Emulitc 29 mm in
:; ......
. .
..
paper cartridges witb 1,=0.90 kg!m. 1.00
--e~ ...
The burden B is 1.0 m, according to 1 l ..... .

thc graph 7. 14. kJ'1~0 ~---~ ~. ;

Tbe spacing S will be 1.1 m according


lo adjoining table.
Bottom charge:
lh = 1.35 kglm
hh = I/3X3.90= 1.30 m
Ob= 1.35xl.3=1.75 kg
Column chargc:
Patt ul
lht
tOt~'!l
':

j cm !
1
o.~O'f'l 1 Sp.voroq
m
1: boUDfl'l
........ ,
'"""'"
cnu
f\ullom
~~~mi
c....~
conc~Uillhon
C:oitomn
tkqml
r nmmonq
tml
1

1, = 0.90 kg!m ,_
w.-.
1 00 ' 18 ,.JH 1, 101, 028 1

;
098 110 liiH ~. Olt. O!i,f'l
~-
h0 = 0.5XB=0.5 m Rool 09-U 1 liU 1 611 OJIp. 0!10

h, = H-hb-bo=2.1 m ~=i 1-VolOf'IIAI 1


1-a
18
l ... n )I'"JH i. ~-~-
~ 11 U 1lH "0!1._;
0~-~- 1j o-~-a
0!18
1

O,= 0.90x2.1=1.9 kg Do-~ 18 ! 128! I~M ~ .~ . . 0!1"' OSB 1

Total charge:
o = 1.75+ 1.9=3.65 kg
!57
Key dala for s&oping boles upwards
ud horlolonllll:
B "' 1.0 m
S 1.1 m
Q = 3.65 k:

S. Slopinll downwards.
The oesign of the drilling panero for
stoping downwards is similar to stop
ing in other Qirections with the diffe
reuce thatlarger spacing may beper .. ..T. ...;.r. ..
; ;
mitteo. The charge of the hales is the
same in all stoping.
Key dala for sloping bol"" dowo
wlll'ds:
: .
'
.
e-1 1.00
; !120!, ___ :
~. 1

:,
:

1 1
B "' 1.0 111
. ' .('_).. S= l.l m
1
:-- .. :1
',;~_:;:::-
Q ... 3.65 kg

SUMMARY
The round consists of 127 blastholes with 38 mm diameter and 1 large hale with
127 mm diameter.
The round is charged as follows: :
Part of the No. of Kin~ of explosive Weight per Total
round boles hale
. :-, .~: ! ~.-)"':~ (kg) (kg)
)'i:_.-::: . ;::1~
--
-~ ::~ . - :
,
. . .. . ',..:,:,:.. ...
Cut
1st square 4 Emulite 150, 25 mm 2.0 8.0
.
-~:~:J~.- .---~:<;~} 2nd square 4 Emulite 150, 25 mm 2.0 8.0
, .. 3rd square 4 Emulite 150, 29 mm 3.2 12.!!
4th square 4 Emulite 150, 29 mm 3.65 14.6
Floor hales 12 Emulite 150, 29 mm 5.0 60.0
Wall boles 8 Emulite 150, 25 mm 0.11 0.9
Gurit 17 mm 0.81 6.5
Roof boles 30 Emulite 150, 25 mm 0.11 3.3
Gurit 17 mm 0.81 24.3
Stoping:
Upwards 8 Emulite 150, 29 mm 3.65 29.2
Horizontal 16 Emulite 150, 29 mm 3.65 58.4
Downwards 37 Emulite 150, 29 mm 3.65 135.1
158
. !' . .-
_.,; .. . -.o.,.' ~ ~ ' :: 1 ' .'"
,-:
''
'
'

J1'
..N'
..'4
Consumption per round: Emulite 150, 25x200 mm 20.1 kg ... (

Emulite i50. 29x200 mm 310.1 kg


Gurit 30.8 kg . ; ...
.: f . '

Nonel GTIT . 127 units . r. ~

' ...
The expected advance per round is over 90 %. It is assumed to be 3.55 m.
361.1
'Specific charge: = 1.16 kglcu.m.
3.55x88.0 '
.' .

Exploslves consumptlon for the whole project:


::".~_. .... :.
Number of rounds: 1500/3.55=425 :.'" ... ''
Consumption of
Emulite 150, 25X200 mm 20.2X425 = approx. 9 tons ..'. . ...
.
)~.
Emulite ISO, 29X200 mm 310.1 X425 = approx. 132 tons '::: "
Gurit' 30.8X425 = approx. 13 tons
Nonel GT/T 127X425 = approx. 54000 units.

12

~ '
40 30
46
35


40


30 .

1
2 1 ..
ceo
...
g
' '
25

0
35 ~5 ra
"30 '>o "16 o
2~ 18 ...
......
oc 55
.30
56
;o

"' Fig. 7.21 Drilling and firing pattern.

159
7.2 Shafts.
In minig, shafts form a systc:m of vc:rtically or inclinc:d passagc:ways which are
uscd for transport~tion of ore, refill, pc:rsonnc:l, C:i.juipment, <r, lc:ctridty,
vc:ntilation c:tc.
In unLic:rground construction, shafts are: drivc:n for the building of penstocks,
cable: >hafts, vc:ntilation and elc:vator shafts, surge chambers etc. In addition,
shafts are: drivc:n as "glory hales" for transportation of material which is not
accc:ssible by othc:r means than vertical or clase to vertical tunnds.
Shafts are cithc:r driven Jownwards, sink shafts, or upwards, rais.: shafts.


.. 1
1
i.

'
.;., ' ,_:
.t. .

Fig. 7.22 Typiculrunne/ sysrem in a hydroe/ectric power plan/.


160

:' ..
...... .. :, :;.
..
.

~ j~.: :t.:~bo. ;: .~.::i;:"__, .;. _ ~ii;.\;.:.;;~,.:.i..'~'"":.:.;~.!.;.;o>l>l:L!.;;t'.:


-,- ;'

t. . , ....

-~ .... -- --- ..... ' ~-- ...... ..



.
~-.,.~.
.. : ., '
-- ........
lj.

' !~ :.
(': ..
:t .
..:'r-.... . . ' ,,~
,., '
.-.'
7.2.1 Sink shafts.
Sink shafts are passageways sunk from the surface downwards or underground
from one level to a lower one. The majority of lhe sink shafts are driven
vertically.
Shaft sinking is one of the most difficult and risky blasting jobs as the work are a is
normally wet, narrow and noisy. Furthermore, the drilling and blasting crews are
exposed 10 falling objects.
The advance is slow as lhe rock has lo be removed between each blasl with
special equipment which has limiled digging capacity. The blasted rock must be
well fragmenled to suit the excavation equipment. '
The design of the cross section of the sh~ft principally depends on lhe quality of
the rock. Nowadays most of the shafts are made with a circular cross section
which gives better distribution of the roe k pressure, thus decreasing the need for
reinforcement, especially in deep shafts.
The most common drilling and blasting methods are benching and blasting with
pyramid cut.
The benching melhod, is a fast and efficient method as the time-consuming
cleaning of the floor betwee!l the blasls can be minimized. lt is also easy lo keep
the shaft free from water as apump can always be placed in the lower blasted part
of the shafl. The drilling and charging pattern is similar to lhat of smaller surface
blastings.
The burden and spaciflg vary with the hole diameter but lhe drilling paltern is
1. mo~e _closely spaced than for surface blasling due to 'higher constriction.

...,,"
Fg. 7.23 Shaftsnking by benching.
"
161
Fig. 7.24 Shafl sinking wilh pyramid cu/.

Shafl sinking with pyramid cuts is similar to tunnel bla.sting with V-cuts. Th~
drilling is done with a "drill-ring" which is composed 'of a circular 1-b~am ro
which the drilling machines are ixed. The "drill-ring" may be fixed to the shaft
walls with bolts. Due to the construction of the "drill-ring", thi: cut will be
conical.

The explosives us~d in shafl sinking must always be water resistant. E ven if the
grot.~nd is dry, thc llw;hing water rom lhe drilling will aiways stay in th~
blastholes.
For this reason explosives with excellent water resistance properties are pre-
fc:rred. Emulite !50 and Dynainex M are easily tamped to utilize the boJe volumc:
well, thus d~creasing the number of boles and the drilling and charging time.
The spc:cific charge in shaft sinking is rathc:r high, ranging from 2.0 klcu.m. to
4.0 kg/cu.m.
The initiation of the blast may 1:te done with.electric detonators or non-elc:ctric
dc:tonators. As a sink shaft is a smaU confined area, thuilderstorms are a
particular hazard as stray currc:nts tc:nd to be transmittc:d down the shaft on pipes
and cables. To avoid problems with c:vacuation of the blasting crew d1.1ring a
thunderstorm, NONEL detonators should be used:

' '
7.;.l Railie sbatu.
Thc drifting of raiSe shafts - sliafts which are driven fro'm blasted undc:rground
chambers or tunnels, vertically or inclined upwards - is onc: of the most difficult,
most costly and most dangerous underrakings in mining and construction.
As thc: drifting of raise shafts has increased in the world, new methods ha ve be en
dc:velop.:d to make the work more mc:chanized, cheaper and safer.
Raise shafts were driftc:d in more or less thc:. same way for decadc:s 1.1ntil the
1950's whi:n new types of raise shaft elevators were taken into use.
162
... t~ . '~ ' .. .. '
i .'

..

. . .
J ' ~

''! .
Various raise shaf't drif'ting methods where blasting is part or the method. . ~- .
i
' Older methods: . ; ..

1 Titnbered shafts .,
Open shafts .
i .~

1
~.- ' .

. '
Modern methods: . '.;

.~
".'
.... ' ..,.
Boliden elevator type Jora ~. !,>~
....
Alimak Raise Climber
Longhole drilling
:.
.. .. . ..
......... }
,'\..
To start with the older methods. the timbered shaft method was the most t.
common method in Sweden until sorne 40 years ago and is still occasionally used
for shorter shafts. The raise shaft is driven vertically and divided into two
sections by a timber wall which is
extended before each bla.st. When
the round is fired, one scction is filled
with rock. The blasted rock will then
a
actas working platform for the next
round. In order to maintain the
working height at the face sorne rock
has to be excavated after each blast.
The second section is used as a lad-
derway nd for transportation of
. equipment, drill steel, explosives and
.... :
timber. The ventilation is also placed
in. this section which is covered dur-
ing blastingc
Timbered raise shafts have. been
driven upclose to 100m, but normal-
ly the maximum height should not
exceed 60 m. The cross section area is
usually 4 sq.m. and the advance per
round approx. 2.1 m.

Fig. 7. 25 Timbered raise shft.

The timbered shaft method was replaced by open shaft methods when the cost of
timber became too high. In one ofthese methods a working platform of planks is
laid on timber which is supported by bolts in thc shaft walls. New bolt holes are
drilled in the shaft walls when the round is drilled so the platform' can be moved
upwards as the work proceeds.
Another open shaft method is to use steel tubes instead of timber. The steel
tubes are bolted to the shaft walls and the tubes support the platform.
The open shaft methods are rarely used and when used. only for short raises,up
to 25 m. From a safety point of view none of the open shaft methods is to be
recommended.
The cross section is normally 4 sq.m. and the advancc approx. 2.2 m.
163
The JORA ll melhod.
Raise shafling using a lifl cage hanging on a wire which runs through a large
drillhoh: has been used in Sweden and other countri.:s sine.: lhe 1940's, bul it was
not uni'Ihe 1Y50's when Bolid.:n AB develop.:d lhe JORA lift, 1ha1 th.: method
cUrhi.! lnto widcr ust:,.
A larg.: hol.:, diamet.:r 1JO lo 150 mm, is drilled from an upper levcl in lh.: cenl.:r
of lhe inl.:nded shaft. Through 1h.: holea wire is sunk down 10 1he lower leve! anJ
a work.ing plalform wilh a lift cage is faslened 10 it. By a lifling g.:ar 1h.: plalform
ts elcva1ed up lo 1he shafl face by _ _ __ -
remole- control from the lifl cage.
The drilling and charging are carried
out_ from the platform on the top of
lh~lift cge and some scaling can be
done from the cage wilh lhe protec-
tion of the platform. Ouring the scal-
ing, drilling and charging operations
thc platform is fixed with bolts to the
shaft walls. Befor.: blasting the plat-
form is lowered down and plac.:d on a
sledge like vehicle and towed aside.
The wire is liftcd up through the large
hole bc:fore blasting. Thc: large hole is
usc:d as cut hole in the blasling of the
round. Oue 10 the large siz.: of the cut
hole, advancesof up to 4 m are ob-
tained. The area is approx. 4 ,sq.m.
and the maximum height is 100m. In
this method it is nec.:ssary lo have - - -
free space above the shaft for the
~~--~~~~~:~:
drilling of the larg.: hole and for the . .~p:;,;~~j r- 1!1 ~
placing of the lifting gear. ."' Fig. 7_26 The JORA lift.

Tbe AUMAK Raise Climbt!r.


The Alimak raisc: shaft driving method was introduc.:d in 1957 and b.:camc the
mast utilized system in the world beca use of its t1exibility, safety, economy and
speed.
ThC: equipmenl consists of a rais.: climb.:r with a working platform, which covers
practically the entire area of the shaft. Under the platform there is a cage for the
transpon of personnel, material and equipmenl. The raise climbc:r is propcll.:d
by a rack' and pinion system along a sp.:cial guide rail. The rail syslem incorpo-
rales a tube system for the air and water supply to lh.: drilling equipment. The
system alS\) provides air for 1he blas1ing with NON EL and 10 ventila_le the raise
af1er the blasling. -
164

. .,~, . . . ,: ;: .
'p-1',: ~' ..:-~-*~>:': _~;~'.i ,. .
,JI .. ! , ' ~ ~. ' : .
'~::~~: , ' .-
......
': :
...
-~~~;'>; .:.:}

The platform is equipped


with a protective roof under
1
which thc blaster stands dur-
ing scaling and drilling op-
erations. H the inclination of
the raise shaft is 60 or less
the scaling may be done
gradually during the aseen!
under the protection of the
previously scaled hanging
wall.
The Alimak method can be
used for vertical as. well as
' inclined shafts. The lower
limit of the inclination de-
pends on the angle of repose
of the rock:
Unlike other modern meth-
ods for raise shafting; the
Alimak needs only one point Fig. 7.27 The ALIMAK Raise C/imber.
ofattack, the lowerone. The
upper break-through point ma"y be prepared while the raise is driven.
The lengths w~ich may be driven are only limited by thetime whicl).is ;u the
blasting crews' disposal for ascent, scaling, drilling, charging, deseen! and blast-
ing: For an 8 hour shift,"the upper limit should be around 2,000 m. The lengths
are also limited by the type of drive: The air.driven raise climber may be used for
up to 150 m shaft len!,th, electric drive up to 900 m. For longer. shafts ~;esel
hydraulic driven climbers are used.
The area is normally 4 sq.m., but inclined shafts have been driven full tace upp to
36 sq.m.
Drilling and charging patterns are the same for all above mentioned raise
shafting methods. Normally a raise shaft of 4 5q.m. is drive'n upwards and then
the shaft is stoped to its final area. However, sometimes the shaft is driven
"fullface" and as.mentioned earlier areas up to 36 sq.m. have been successfully
blasted.
The drilling and fir-ing pattei-n for a raise shaft does not differ from that of a
horizontal tunncl of the same size.

165
Th~ Alimak work cycle:
Drlin:: Blastin:
Th~ drilling and charging is carried After drilling and charging the
out from the raise climber's platform round, the raiso climber is driven to
umlcr a specially dosigned protective the bonom and undc:r the roof of the
roof. Both air and water 10 the drill- drft. During the blast, the climber is
ing machines are supplied through therefor~ well protected froin falling
tubos in thc guido rail sc:ctions. rack.

Fig. 7.28 The ALIMAK work cyc/e.

VCIIIation: Scaling:
After blasting the raise is ventilated Scaling of the roof and walls of the
and sprayed with water. The top of raise is done from under th~ prot~c
th~ guidc rail is protected by a h~ader tive roof which gives the. workmcn
pi ate whi<oh also acts as a wat~r diffus- good protection.
c:r during th~ v~ntilation phase.
166

~- .l
.... ~ ' .

. <,'

j
..
Generally large holc cuts are used and the design of the cut varies with the ... ,;.
diametcr of the large hole. (Sce 7.1.1 The cut, in Chaptcr.Tunneling.)
Thc normal hole depth is 2.4
m and the expected advancc . . !~
2.1 lo 2.2 m.
The drilling is done with . ,,\,
r~---: ' ;;. :.~. -:
18 20
stopers; which are designed ""-rr ,. .... ' ' ~

'1
for raise driving, overhead :11.1!
!rilling and roo! bolting or ... ' 1'
urilling machines with jack
14 10 "
.'

legs. "
For the blastholes drill series 12
10
12
10 . 10
11 (34 to 32 mm) is used and
the large hole diameter is
2
6

normally 75 mm. 9 o O 1 6
3
For thc stability of thc walls
and to avoid overbreak, the
1' s.

walls of the raise are normal 14


16 16
ly smoothblasted. . The
smooth blasting method is
also used if the sha(t is to be
Fig. 7.29 Drillingandfiring pallernfor 4sq.m.
widened at a later stage in raise shaft.
arder to avoid excessive sea
ling and to decrease tlie risk
of rockfall.
A normal pilot shaft has an area of 4 sq.in. Normally one round is drilled and
blasted per shift with an advance of2.2 m. Working 2 shifts per da y, the advance
should be 4.4 m but taking disturbances in the work cycle into account, the long
term advance is approx. 3.5 m/day or 70 to 90 m pcr month.

Shan raising by long hole drilling.


In this method, all drilling is done downwards with parallel hales and thc whole
area is drilled at the same time:
Great precision in drilling and charging is a must and the lack.of precision has
earlier limited the practica! height to 25 to 30m. Now, with new drillrigs e.g.
Atlas Copeo Simba, the drilling can be carried out with great precision in, any
direction from vertical to 50". With the Simba the deviation canbe kept under
0.5 % for holes up to a length of 50 m.
The long hole drilling method is also advantageous from a safety point ofview as
all drilling and charging work is carried out from a safe locillion.
Two different cuts are used:
- largehole cut (blasting towards a
large holc).
- cratcr cut (hlasting towards thc
lower free face of the raise ).
167
1

Fig. 7.30 Simba.


Th~ large hole cut cam~ first and is still the most common one.
Thc drill holes in the round have.a diamet~r of 50 to 75 mm and the centrallarge
hole is reamed to diamet~r of 102 to 203 mm.
.,... 1"" t!r- . - - -
14 8 \4 14 11: 11 5 11 \1 14

4 2 a 4
a- a
2 o o e1 10
12 10 3 10 12
7 3 5
7- 7
2 '

14 11 14 ...., 1
- -\ ,

Larga hole 163 mm >' \--<"


Bluti\olea 64 mm l
Fig. 7.31 Firing $eque11ce for 4 ~q.m. Fig . .7.32 Round sequence for rase$
raise. wilh lurger cross seclirm.
16!!

_,.,_ ... - -~------. ! . .


. ::. .. '.
' '
. : . ~

. . . .-.::. .. ' ...... ~


,

The design and charging of the cut followthe same principies as de$cribed in
Chaptcr 7.11 Tunneling, The cut. The firing sequcnce depends on the faulty
drilling so the hole with the smallest real burden is fired with the lowcst period
number. lt is therefore necessary to map every hole with rcgard to the faulty
drilling.
The charging is done from the upper leve l. A piece of wood is lowered down
on a ,rore and when thc wood passes the lower' mouth of thc hole the rope is
tightened and the piece of wood fornis a plug for the lower part of the hole. Thc
chargcs are lowcred to the bottom of the hole. The hole should not be stemmed
as the stemming may sinter and bloCk the hole for the siJbsequent blast. The
boles may be relatively overcbarged comparcd with a tunnel cut as tbe chargcs
are not confincd.at.eithcr end. Furtbermore, the blastholes are noimally of
largcr diameter tban tbose used in tunnels. The risk of recompaction of the rock
in the cut section can be considered as low even if the. holes are considerably
ovcrch~rgcd.

Crater blasting.
Thc blasting of a long hole drilled raisc can also he carried out towards thc free
lower surface of the raise witb a crater cut. No large diall)eter center bole is
needed but the blastholes normally have a larger diameter tban in the previous
.. method. The crater blasting method is used only for tbe cut section to open a hole
of approx. 1 sq.m., then normal stoping will follow.
The crater cut consists of five boles, one center hole and four edge boles. The
center hole is blasted first wbereupon the edge holes are blasted onc by one with
different delays.
Before cbarging, the hole$ are
Water ste,mmi"t
plugged witb a piece ofwood wbich is ---- .......
lowered down from the upper surface
on a rope and secured to tbe lower r
rock surface. The .hole is tben filled
with sand to the calculated level of
' ~S'and-
..r

the explosives charge. The charge


shpuld have a diameter close to tbat Fllllnt
.+
r

of tbe bole. . J
The charge is then stemmed with
water. (Any other stemming may
sinter and block tbe bole, making
subsequent blasting operations im
possible.)
The requisite charge wcight and
deptb of the cbarge are calculated
from Liv.ingstonc's tbeories as fol-
lows:

Fig. 7.33 Drilling, charging and firing


pallern for crater cut.
169
. 12
l. Th~ lcngth of the charge shall be 6 times the blasthole diameter.
1 = 6Xd (mm)

2. The optimum depth of the charge is 50 % of the critical depth.


Lupl -~ O.SXLcril (mm)
\
1
3. The critical depth dcpcnds on thc charge weight.
L.:rit = SxQIIJ (mm) 1

where S = the strain energy facwr approx. 1.5 (depending on the


explosive used and the type of rock)
Q = charge weight in kg.

4. The chargo.: weight is then


3 X d' X 1T X p
Q = (kg)
2
who.:re p = charging density ( 1.2 kg/liter for Emulite !50 and
l. 35o kglliter for Dynamex
o
M)

5.. Th~ optimum charge depth is then rdated to charge weight, .i:xplosives
dcnsity, blasthokdiameter and strain energy facwr as follows:
. ..,3~
l..,p1 =0.5xS x y~ xdxlO (mm)

Th~ crater thcory is valid only for the co.:nter hole. Th~ cha~ge of the edge holcs is
plac~d so that th~ burden is less than the charg~ dcpth of th~ crater hol.:. The
charge dcpth increases with 10 to 20 cm bo.:tw~en each hole.

-
. "'\ ' /
i
\~.
i . 4

/
4

_j '

/~-
/.._

/ "
\ ./
o )
/

.../ .
'./
/

Fig. 7.34 Cumpuri.lon of crater cut and standard /urge hole cut.
170
;.o . ': ~ ..
l .. ' .. , .....
... . ., '
._ .....
'

':'. .' .... : .. , :


,\'' ' .... ,.. '

. .
.
.t. ' ' ~ ' .
~ .; .. :


_. . j' :.~_:- . r;-,
' . 1 ,,,
..
:: .'
.. : : . ~

,:. :._(_.

The advantages with cratcr cut compared to large hole c~t are:
l. Lower cost for drilling and explosives as less holes are drilled in the cut. The
same hole diameter is used in all holes.
2. Drilling precision is not as essential as for large hole cuts.
3. Simpler blasting practice with less need for well trained personnel.
The disadvantage with the crater cut method is the relatively short rounds that
may be shot each time.

7.3 Underground chambers.


The military defense forces started early to utilize so lid roe k for construction of
fortifications which gave many advantages over surface construction. Sol id rock
is difficult to penetrate and underground chambers are difficult to discover and
easy to guard.
Thc ficld of application is huge: Protection for guns, ammunition and soldiers,
protection for submarines and smaller warships, storage for material, iuels and
foodstuffs and not least as air-raid shelters for civilians.
Oil was initially stored in surface tanks, but after WWII storage in unlined
storage chambers has become the most common method. The increased cxploi-
tation of sub-surface storage has toa great extent been dueto the rapid develop-
ment of rock blasting techniques. The increased mechanization ofthe operations
has resulted in relatively unchanged construction costs over a number of years,
while at the same t me the price of land has increased considerably.
Common to all types of underground cham~ers is that thcy re well protected
from a military point of view. They are we.U camouflagcd and more difficult to
damage than surface storage facilities if attcked from the air or overland. They
require little land: surface space is only nceded for access roads, ventilation etc.
From an environmental point of view sub-surface storage is safer, as leakage
does not often oecur from underground chambers. lt is safer thansurface storagc
in case offire, as the sopply of oxygen is often insufficient to allow a bigger fire to
develop.
Underground chambers have many fields of application:
- storage for different products
cold storage for food, wines, water, oil etc.
- garages, telephone exchanges, swimming pools
- military and civil stores and workshops
i - air-raid shelters for people
aircrafts
1
1 warships
archives
- .storage for lightly conta!llinatcd nuclear ~aste
- .storage of nuclear residue
- hydro-electric powerstations
Some of the applications may be combined. In wartime, the space which is
norrnally used for garages, workshops or swimming pools can be utilized as
air-raid shelters.
171
The ba~is for underground chambers is a qualitative sound rock to build in. Sorne i
. economic aspc:cts ha ve to be considered. lf the chamber is located at too shallow
a leve!, the cost of reinforcing the rock may be high as the quality of the surface

1
roe k is normally poorer than roe k at deeper le veis. However, deep location i
re~ults in long access roads, which may cause problem both during construction
and when the chambers come into use.
From the point of vicw uf rock blasting techniques, the construction of under
ground chambers docs not dift"er from that of tunnels of the same magnitude.
The width of underround chamberscannot be too gr<:at dueto the inability of
the rock lO spport thc roof by its own strength. For oil Storage chambcrs and
machine halls for hydro-el~ctric power-plants", widths ci~ 20 to 24m ha ve been
constructed without need for heavy reinforcement. The heighi ofthe chambers
may be up to 40 m. '
Small underground chambers, with a height of less than 8 m are blasted as
tunnels.ln larger chambers, the operation has io be divided il,llO severa! stagc:S of
drilling and blasting in which different methods are used:
~ pilot tunnel with side stoping
horizontal benching
vc:rtical benching.

...... _____..
---~~ -t~-

2 FIRST Bf.\ICH
... ----. ~ -!.-- ..
o
..,.... '
- S~e

---.. .... . 1'


4Tt~t{fOB ........,.... ..
"""1 :
'
'

Fig. 7.35 Drifting stages in underground chamber.


172
-

,
..-:. ' .. : .
~- .~- " . ~~- . : .
-.. , \ . . :..-:; ~ ~'), ..

.. _.:..- .. ,...
:;. l',, "

'j ~-... .
. ~i- .
..
\".)
' ' ;_,

' ;'' --.!

.... t: .. :: :

The pilot tunnel is drifted at the roof of the chamber to facilitate scaling and
reinforcenient. The si de stoping to full widh is then carried c. u t. Scali'!g and, if
necessary, bolting and shotcreting of the roof are done simultaneously to avoid
future expensive reinforcement work.
, Then blasting is carried out in one or severa) benches. lt is common for the first
bench to be a horizontal bench utiliiing the drilling equipment for thc tunnel.
Sorne rock chambers are also designed in such way that no space is available
clase to the wall for the boom of the vertical drilling equipment. The disadvan-
tage with horizontal benching is that the height and depth of the round depends
on the drilling equipment. The height is normally limited to 8 m and the depth of
the round to 4 m. Other lmitation on the blast design is that the blasthole
diameter can rarely exceed 51 mm.
Excavation of the blasted material must be carried out between each b)ist.
Vertical benching is the dominan! method for benching in rock chambers. The
advantages with venical benching is that drilling and excavation may be carried
out simultaneously. The bench height may be varied within a.wide range and
larger blasholes may be used. often with better economy as a consequence. 1t
is also easier to obtain a smoother contour with vertical benches than with
horizontal.
The charge calculations for the pilo! tunnel, side stoping and horizontal benching
are the same as presented in Chapter 7 Tunneling. where the side stoping is
calculated as stopiog hales with horizontal breakage and the vertical bench as
stoping hales with upwards breakage.
The vertical benching is calculated in accordancewith Chapter 5 Bench blasting.
lf excavation is not carried out between tlie blasts, the speCific chargc has to be
increased in orderto conipensate for movement of rock from previous rounds.
See 5.8 Swelling.
Access tunnels are required for each bench for the transport of rock and
equipment.
In certain case~. restrictions due to
geological reasons, ground vibra-
tions etc., m ay affectthe execution of
the work.
In Fig. 7.36 the roo{ must be bolted
with 8 m lorig bolts and sprayed with
concrete befare any side stoping can
be done.
The vertical bench is limited to a
height of 4 m which makes it feasible
to.make a raise shaft, "glory hole",
for the transpon of the blasted rack.
1' The raise shaft is a long hole drilled
one, from the upper level and the . '
blasting starts al the lower leve l. See
Chapter 7.2.2. Fig. 7.36 Drifting stages for machine
hall in hydro-e/ectric power plant.
173
B.l

1
B

.
2.0
1 1 1 1
4> 48 mm, Gelatina edra 40/o,2.0 kq/m
E ..._..;.. 5 mm, Gelatina extra 40/0 ,1.6 lQ/m
- 1.5 ...--
>" 1
o
E
~
V ft35mm,Getotina e:rtra 40/0 ,1.0 ll:o/m

"'
'"'O l.Q
---
:::...--
1-' JO mm, Gelatina edra 40/0 ,0.8 kQ/m

~
E

S
o
"O
~

o.5 A
y,
1

o
o 0.5 l. O l5 2.0 2.5 3.0 3.5 4.0
Abertura B, m

FIG 1.34 Re1aci6n entre abertura, B. coneentraci6n de carga y bordo mx1


mo, V

ciamientos de los barrenos de cada una de las zaoas del tnel que se sea-
lan en la fig 1.38.

-Barrenos ayudantes con proyeccin horizontal o hacia arriba

El" bordo o distancia entre los barrenos y la cavidad central no debe ser ~
yor que la mitad de la profundidad del barreno menos veinte centt.etros. No
deber tomarse esta condicin como base para el calculo

El espaciamiento de los barrenos debe ser igual a 1.1 veces el bordo.

3.7.65
B.I ,, '

' 1',... -.
tad de la concentracin de la carza de fondo. La zona de retaque debe ser 'f( :_
. j'

l~~~
'
i&ual a la mitad del bordo.
j~
~~
TABLA 1.12 Carga espec1fica de fondo
L
Dimetro de los barrenos, Carga especifica, / z.:.'~.. . '
en rrm en kg/m 3 1:
1'
1
30 1.1 l'
40 L'
1.3 ''
1
50 1.5
~-

En la tabla !.13 se. muestran los espaciamientos. calculados de acuerdo con


las cargas especficas de fondo necesarias, considerando explosivos de
volumtrico de 1.3 g/cm 3 y el dimetro de barrenos de la tabla !.12.
~----

TABLA 1.1~ Espaciamientos y bordos en funcin de los dimetros de los


nos

Dimetro de barreno, Are a por barreno, Bordo, Espac1 ami ente,


en en m2 en 111 en 11
32 1
.. 0.91 0.90 1.00 /

35 .. 1.00 0.95 1.05 -


38 1.15 1.00 1.15
45 1.44 1.15 1.25
48 1.57 1.20 1.30*
. \
51 .... 1.71 1.25 1.35* . 1'
t

Las couc:entraciones y cargas de fondo y de columna de la tabla !.14 han sido ':
. calculadas a partir de las recomendaciones anteriores, en funcin del dia~
tro da loa barreooa. Estos datos han sido obtenidos de la prctica e incl~
yen los errores ~les de perforacin.

3.7.68
B .1

8.;

-.! u
"ae u

~
a
111
.
e
o
>

Frente
terico

FIG 1.35 Distr1buc16n en planta de los .barrenos de la cua y los de


fuer1 de 1a cua :. . 1~
..! -~ . ! : :~' .' '

... z.o
u

a
u
.....a
1.0

Are o, en m2
FIG l. 36 Cargas especificas uti 1izadas nonna lmente en tnel es

3.7.66
B.I

()
No lnclor)'O.barreMI perfi...,...nlO

120

..
o
e
lOO
.p40mm
.p50mm.

~
~ 80

.
..8
"O
60
o
~


.E., 40
z
20

Areo,en m

FIG I.37 Nmero de barrenos en funcin del &rea del frente

Altura
.. b.edo
. ., ...... la bv-

-+--+- lorr- ayudantu


lorr- da tao haotlaloo
Altura del
haotial
El--4--1--+-c
L__L_..=:==t-reonracullo -t.--1
,.
.L_IL..__ _ _ _ _ _ ___;==:f-BarroftGo del pioa

FIG 1.38 Zonas de distribuci6n de los barrenos

La carga de fondo ocupa el tercio inferior del barreno con la carga eapec!
fica de la tabla 1.12.

La concentracin de la carga de columna en kg/m puede tomarse igual a la mi


'-=)
3.7.67
...

The re1ationship can also b~ used lor the cut spreader" ho1es above the ho1es
in the cut. the wldth of the free surface corresponding to the diameter of the large
hale as follows:

V = 0.7 ;< B

The !oosening section should be so wide that the stoplng hales have the pos-
sibllity to break out at the right angh~-wtiidl impues 2 :< Vnoun noln
The burden for the hales in the cut must not be confused with the centre-to-
centre distance normally used. The table below can serve as a guide:
e VJ'i~
1 Centre-to-centre
La rge hole diameter Small hale diameter Burden distan ce

mm mm mm .mm
57 32 -10 85
76 32 53 107
76 45 53 113
2 X 57 32 &o 125
2 X 57 45 &o 131
2 X 78 32 106 160
2 X 78 45 106 167
100 45 70 143
100 51 70 !46
125 51 111 176

In th case of euy blasted rodt. the centre-~ distanco may need to be


increased.
t:.I/A
Experience sbows tbat the nearest boJe in the cut can be charged as follows:

Orill hole c11.a.- Chllrce ..,.,...,tra_, Suitable lare hole dlameter

mm ~m mm

32 0.25' 57:... 2 X 76
35 0.30' 76-2 X 76
38 0.38' 76-2 X 76
45 0.45 2 X 78- 125
48 0.55 2 X 78- 125
51 0.55 2 X 76- 125

' 2S mm Oonarit I can normall:r be uoec1 in spite of the fact that it correspondo to a
Gelatine Oonarit I charae of 0.48 ~m.

138
-, .....
""

A similar form of cut with double large boles. diameter 78 mm. has been used
a great de!l:

'

Fiq. 9.2.3

The figure also shows the make-up of the cut spreader- boles outside the cut.
The charge in the -cut spreader- holes is large because of the reat constriction.

Column d1are. ka. m with diam.'. mm


S urden Bottom dlar1e JZ 31 .S ..

m q
0.20 0.25 0.30 0.45 0.60 0.75
0.30 0.40 0.30 0.45 0.60 0.75
0.40 0.50 0.35 . 0.50 0.70 0.80
0.50 0.85 0.50 0.70 1.00 1.15
0.10 0.80 0.50 0.70 1.00 1.15
0.70 0.90 0.50 0.70 1.00 1.15

Unchaf'led section= 0.5 X V.

l.oosftling boles with burden greater than 0.70 m are charged in the s:>me way
as stoping boles with horizontal breakage (Sft section 9.1 entitled Chaf'le calcu-
lations).
Fig. 9.2.4 shows a cut macle up of large gauge holes and the cut spreader section
for various drill hole dianwters. 1be outermost holes in the cut spreader section
can be described as stopinll holes but they have been adapted lo sorne extent
geometrically so that they lit into the picture more easily.

140
Drtll hole Depth o! Hale Uncharged
diam. hale S urden spacina: Bottom dlarge Column charge sect1on
--- ------ - - - - - - - - - - - -----. --
mm m m m k& k; m kg k&, m m

33 1.6 0.60 0.70 0.60 l.! O 0.30 0.40 0.30


32 2.4 0.90 1.10 0.80 1.00 0.55 0.50 0.~5

31 3.2 0.85' 1.10 1.00 0.95 0.85 0.50 0.45


38 2.-l 0.90' 1.20 1.15 I.H 0.80 0.70 0.50
37 3.2 1.00' 1.20 1.5U 1.36 1.15 0.70 0.50
-l5 3.2 1.15' 1.40 2.25 2.03 1.50 1.00 0.55
48 3.2 1.1o 1.45 2.50 2.3U 1.70 1.15 0.60
48 4.0 1.:!0 1.45 3.00 2.30 2.~5 1.15 0.6U
51 3.2 1.:!51 1.50 2.7u :!.60 1.95 1.30 0.6U
51 4.0 1.:!51 1.50 HO 2.6U 2.70 1.30 0.60
1 In tunnels with a cross-sectional area of more than ;o mi, Uw burden and hole spacina:
can otten be increased. considerably sine-e tbe driU hales break muc:h more easily.
Blastin then becomes similar to benc:h blastinc.

In most cases the burden can be increased by 10, 0 so that tbe hol spacing is
also considerably greater.
'n>e spacing of the stoping boles can be increased to larger areas with respect
10 the c:n>D-SeCtional area of the tunnel. lt can also be said that in many cases
where rock is eaay to blast, the hole spacing shown in the table may be too clase.
la practice a lower dlarge conceniration in the botiom section io oftm attained
&hall lhaot obown in the table. This implies that in the case of euily blasted rod<.
tbe boW ..,.ona shown in the table can be IISed even if the c:ftarJe concentration
is iowe'.

NC>1'1Da117 tbe waJis and roof of tbe tunnel are smooth-blasted (see section 9.5
entitled S~ blastiJ>C). Tbis l:akulation concerns cases where no smooth blast-
ing is c:arried out.
The burden inclucling Jook-in or "loot-out is selected as being 0.9 X the
burden for the stoping holes.
Hole spacing = 1.2 X V.
The height of the bottom dlarge is reduced lo lil X depth of hole.
Uncharged section = 0.5 X burden. The concentration of the column dlarg" is
reduced lo 0.40 X the concentration of tbe boltom dlarg.,.
'....

DI!! PAR..D
Example:

Drill hale Depth of Hale Uncharged.


diam. hale Burden spacmc Bottom d'\are Column d'large secuon
mm m m m k k. m kg k. m m

33 1.6 0.55 0.65 0.30 l.! O OA5 OAS 0.30


32 2.-4 0.80 0.95 0.40 1.00 0.65 0.40 0.40
31 3.:! 0.80 0.95 0.50 o 95 0.90 0.40 OAO
38 2..1 0.90 l.! O o 60 l.H 0.85 . 0.60 0.45
37 3.:! O.iltl 1.10 0.75 1.36 1.20 0.55 OAS
45 3.2 l.tJO 1.20 l.! O 2.o3 1.80 0.80 0.50
48 3.2 1.1 o 1.30 1.20 2.30 2.00 0.90 0.55
48 4.0 1.10 1.30 1.50 2.30 2.~ 090 0.55
SI 3.2 1.15 1.40 1.40 :!.60 2.10 1.00 0.60
SI 4.0 1.15 1.40 1.70 2.60 2.i0 1.00 0.60

Ccllculaling tlle charge in roo/ hales

The hole spacing is carried out as for \he wall boles. The colu~ charge is
reduced to 0.30 X the concentration of \he bottom dlare.

DTill boJe
di8m.

mm

31
-
Depth of

...
1.1
m

O.S5
Hole
Bunlen spacinC

0.85
Bottom c:hare

k klim

0.30 1.10
Column dlarae

k&

0.35
k/ m

0.35
Unchared
section

0.30
32 2.4 0.1!0 0.95 0.40 1.00 0.50 0.30 0.40
31 3.2 0.1!0 0.95 0.50 0.95 0.70 0.30 0.40
38 2.4 0.90 1.10 0.80 1.44 0.70 0.45 0.45
37 3.2 0.90 1.10 0.75 1.36 0.90 0.40 0.45
45 3.2 1.00 1.20 1.10 2.03 1.30 0.1!0 0.50
48 3.2 1.10 1.30 1.20 2.30 1.45 0.70 0.55
48 4.0 1.10 1.30 1.50 2.30 1.95 0.!10 O.S5
51 3.2 1.15 1.40 1.40 . 2.60 1.70 0.10 0.60
51 4.0 1.15 1.40 1.70 2.60 2.25 0.10 0.80

135
--- - ----

()~ Pl.$0
Example:

nnll DriJlin Hale Und\ar&ed


diam. depth S urden spacJnl Bottom cilarce Colu_mn cilarce section

mm m m m kg kg:m kc k: m m

"33 1.6 0.60 0.70 0.60 1.10 0.70 0.75 0.10


32 2.4 0.90 LOO 0.80 1.00 1.00 0.70 0.~0
JI 3.2 0.90 0.95 1.00 0.95 1.30 0.65 0.20
38 2.4 1.00 1.10 1.15 I.H HO 1.00 0.20
37 3.2 LOO 1.10 1.50 1.36 1.80 0.95 0.20
45 3.2 1.15 1.15 2.:.?.52.03 ~-60 HO 0.25
48 3.2 1.20 1.30 2.50 2.30 3.00 1.60 0.25
48 4.0 1.20 1.30 3.00 2.30 -1.25 1.60 0.25
51 3.2 1.25 1.35 2.70 '2.60 3.211 1.80 0.25
~1 4.0 1.25 1.35 3.40 !.60 4.75 1.80 0.25

Calculri119 th~ char11~ in slopi"f1looln l<'ith brNka~ doumwants

Sine.. theoe drill boln require leo; force lor swellin11 and furtbermure ~
helped by tbe force of 11ravity, the specific dworte in tbe bottom section can be
reclucecl to:

DriD- diameler Specific dlarce


----------------- k/m1

30 1.0
40 1.2
50 1.4

Hole spacin11 ca11 be increased to 1.2 X burden. Otberwise the calculation is


made up in the same way as for the stoping boles described earlier. In the case of
tunnels witb small cros.s-Stion areas. burden and bole spocin11 are decreased
accordinll to the geometrical conditio~.
The hole spacing in~licated in tbe table applies on condition tbat the c:ha<11e
concentratiun in the bottom Stion attains the value in !he tabie. Ir the c:harging
me1hod used results in a lower concentration, then the boles must be more closely
spaced.., tbat the required specific c:ha<11e is attained.
..

S ALI/!~ _l"AIZ. y NA~~ ~RifiB~A

Tbe c::orw:entration and st ,.ngth of the bottom chare and the column charge
can be calculated from the relationship mentioned earlier:

Drill hole Depth of Hole Unc:har&ed


dlam. hole Burden spacina: Bottom charge Column chara:e section
. ------------
mm m m m 11& a&Jm kg k&. m m

33 1.6 0.60 0.70 0.60 1.10 . 0.30 0.40 0.30


32 2.4 0.90 1.00 0.80 1.00 0.55 0.50 0.45
31 3.2 0.90 0.95 1.00 0.95 0.85 0.50 0.45
38 2.4 1.00 1.10 1.15 1.44 0.80 0.70 0.50
37 3.2 1.00 1.10 1.50 1.36 1.15 0.70 0.50
_45 3.2 1.15 1.25 :!.5 .. 2.03 1.50 1.00 0.55
48 3.2 1.20 1.30 2.50 ' 2.30 1.70 1.15 0.60
48 4.0 1.20 1.30 3.00. 2.30 2.45 1.15 0.60
51' 3.2 1.25 1.35 2..70 2..60 1.95 1.30 0.60
51 4.0 1.25 1.35 HO 2.80 2.70 1.30 0.60

33-38 mm cov_ers the range for both drill series 11 and 12 and alsu full-lomgth
clrill rods with 33 and 38 mm bits respectively.
Burden and hole spacing are those used in practice - faulty drillin is included
in the basil: calculation for tunne1 blasting.
Tbe tab1e shows that faulty drling and aweq -requirements are compen-
aated for by laraer bottom dlarges as hole d.ptil is iftcreased. Full utilization of
the laflest dlameter holes lmplies large charaes peT liDie whic:h, from the view-
point of rock tedlnolOCY. is unfavourable.

The burden and spac:ing for the fioor holes can be calculated in the same way
as for the atoping ho1es mentioned above. However, it is importan! for the "look-
in" or ~look-out to be included in the b.;rden dimensions. Since "look-out- is
included in the burden, the drill holes close to the fioor must be collared for bur-
den and "1ook-out". For examPte with a bU..den of 1.00 m and "look-out" of 0.20 m.
the ho1es in the round must be collared 1.00- 0.20' m= 0.80 m above lhe fioor laole
collarin point. The unc:haraed section is taken to be 0.2 X burdm. The column
c:harae concentration is increased to 70" of the bottom c:harae.

- 132
B.l

'}
/'
TABLA 1.14 Cargas, espaciamientos y bordos en~b~a~r~r~e~no~s~a~yu~d~a~nt~e~s:_con pro-
.
yecci6n horizontal o hac1a arriba
- T"-Co

Di&metro Profundi Bordo Espacia Carga de fondo Carga de columna Zona de


barreno. dad ba:- m
m1ento- reta que
mm rreno, m m kg kg/m kg kg/m m

33 1.6 0.60 o. 70 0.60 1.10 0.30 0.40 0.30


32 - .2 .4 0.90 1.00 0.80. 1.00 0.55. 0.50 0.45
31 3.2 0.90 0.95 1.00 0.95 . 0.85 0.50 0.45
.38 2.4 1.00 1.10 1.15 1.44 0.80 0.70 0.50
37 3.2 1.00 1.10 1.50 1.36 1.15 0.70 0.50
. -)45. 3. 2' 1.15 1.25 2.25. 2.03 1.50 1.00 0.55 /
48 3.2 1.20 1.30 2.50 2.30 l. 70 1.15 0.60
' '
' 48 4.0 1.20 1.30
..
3.oo 2.30 2.45. 1.15 0.60
51 3.2 1.25 1.35 2.50 2.60 1.95 1.30 0.60
51 4.0 1.25 1.35 3.40 2.60 2.70 1.30 0.60

-Barrenos de piso
El bordo y el espaciamiento de estos barrenos debe calcularse del mismo modo
que los barrenos ayudantes. Sin e.barco, debe considerarse en el bordo una
correccin debido al emboquille de preparacin para la voladura siguiente.
Por ejemplo, con un bordo de 1.00 m y un margen para emboquille de 0.20
la segunda fila de barrenos del piso debe estar 0.80 m arriba de la entrada
de los barrenos de la primera fila. La z:ona de retaque debe ser de 0.20 V,!
;
ces el bordo, es decir, mucho menor que en los barrenos ayudantes y la con-
! centracin de la carga de culumna se fija hasta de un 70 por ciento de la

l concentracin de la carga de fondo.

En la tabla 1.15 se presentan las concentraciones de carga de fondo 1 de e~

lUIIIZla, el espaciamiento, el.bordo 1 la zona de retaque para distintos dill~


\ tros de barrenos

1 -Barrenos ayudantes con proyeccin hacia abajo
1
Debido a la ayuda de la gravedad, estosbarxenos.requieren una menor carga
l' especfica que los anteriores. La carga especifica de fondo puede .ser la
!
f ' ' de la tabla 1.16.

3.7.69
B.I

TABLA 1.15 Cargas, espciientos y bordos .en burenos de piso

Dl&metro Profund1 Bordo Espacia Carga .<2 fondo Carga de co1urma Zona de
barreno dad barr"i miento- reta que
nm no, m m m kg . kg/m kg kg/m m
33 1.6 0.60 0.70 0.60 1.10 o. 70 0.75 0.1.0
32 . 2.4 0.90 1.00 0.80 1.00 1.00 0.70 0.20
31 3.2 0.90 0.95 1.00 0.95 1.30 0.65 0.20
38 2.4 1.00 1.. 10 1.15 1.44 1.40 1.00 .o .20.
---.
37 3.2 1.00 1.10 l. 50 1.36 1.80 0.95 0.20
/ 45 3.2 1.15 l. 251 2.25 2.03. 2.60 1.40 0.25
48 3.2 l. 20 l. 30 2. 50 2.30 3.00 l. 60 0.25
..
~
4.0 1.20 1.30 3.00
' 48 ~
-2.30
..
4.25 1.60
- 0.25
51 3.2 1.25 1.35 2.70 2.60 3.20 1.80 0.25
1
51 4.0 1.25 1.35 3.40 2.60 4.75 1.80 0.25

TABLA I.l6 Carga especifica de fondo

Dillletro de los barrenos, Carga espectf1ca,


en am en kg/m 3

30 1.0
40 1.2
50 1.4 1

El espaciamiento de estos barrenos puede ser de 1.2 veces el bordo. Las d~

..
mas caracter!sticas son las sealadas para los otros barrenos ayudantes

En tneles de secci6n trasversal pequea las cargas debern aumentarse y el


bordo y el espaciamiento diS8inuirse de acuerdo con las funciones delas gra
ficas que se presentan en las figs 1.)4, 1.)6 y 1.37.

En la tabla 1.17 se presentan las cargas, bordos y espaciamientos de estos


barrenos. Los espaciamientos indicados son aplicables siempre que la con-

3.7.70
B.l
~ < :: ,-

~~tr~ei&i de' e~~i,a en el fondo' al~ari~e, 'aailliii..o, el valor seai~d~. si


la eoneentraein de'earga resulta menor, el sp'aeiami~nto debe"ra reduci~se
~ -::1
p~ra obtener la carga.. especH{ca rq.uerida.
. ,. ~' .
Los valores de espaciamientos y bordos indicados en la tabla.I.l7pueden au
. m_entar~e . p~rt~cular~~-~-~e-~u:-...?-;to.;..~.,;la1 r2.3J';.;~..~ . ~~*~f~~,.je~~e-?tc~yar ~Y:-. cuan~.o! ~os
tnel~S ~tienen . un rea -,de ms. . m2 Tambin.
de. 70- .... ----;--- .es . frecuente en estos casos
utilizar 'los espaciamfentos Sc~la~os. pero.~ c?I!;.;me....no~es.concentraciOnes- -'de
.. ;:t . . . . - '. -- - .. - . , 1 ,r . . if '
,, 1
..
1
. '
1
~ ' .
~

carg_a. ~~~'- l_ ~~-~ 11 - i . ~ _


" '. >

.r ~' !
1
.....
' . . oc

T~BL'A I .17 Cargas,, \.


espaci~mi~ntos.
.. ' ... y b~r:d.q,s en :_b.a r::r~nos ayudantes con proyec
~n ha~ia abajo .~.~- 1
. '" ..
' ' .. ...
.-
Oi&metro . Profundi
... '
Espci! Carga de
... '
f~ndp
..
Carga de columna Zona de
Bord~.:
barreno; dad barre' .mi erito, 1 . 1
reta que,
'( nrn . no, III.J m m ' .. kg kg/m kg:'. k'g/m m
',. . o
33 1.6-- 0.60 ' ' 0'.70'' o:6o 1; 10' 0.30 0.40 0.30
- ., '
32 - - 2.4 0.90' 1.10 o" so .. 1.00 0.55- 0.50 0.45

. 3.2 ... 1.00 ' 0.'95.
' "
31
.
38
..
2. ..4' . '
'
o:a5 1:1o
'
1:oo: 1:zo'! 1'.15; :' 1.44
0.85 ...
0.80.
0.50
0.70
. 0.45
o.5o)
. - - 3.2 . - -~
37 i.oo 1.20 1.50 1:36 1.15 0.70 0.50
45 3.2 1.15 1.40 2.25' 2.03 1.50 1.25 0.55
' :, ..

48 3.2 1.20 1.45 2:so _- 2~30 1:70 1.15 0.60


.. ;48 4.0 1.20 . : 1.45 ...3.00
-- ,. .. 2;30 '2.45,,,
--- .
1.15 . ' 0.60
si' 3.2 - 1.25 .'.1-; 50 ,-: 2.70 2.60 . _.1.95. .1.30 0.60
51 4.0 1.25 1.50 3.40 2.. 60. . 2. 7.0 1.30 0.60

. -Ba~renos de los hastiales


Las ~oladuras de los hastiales y de la bveda corresponden por lo comn al
tipo ~e voladuras denominado recorte o poseerte perimetral (inciso 7.2.1.5~
En esta seccin se tratan loa casos que no sonvoladuraa de_ recorte.

El bordo, considerando el emboquille de preparacin para la oladura siguie~


te, se t01114 ,igual a O. 90 veces el bordo de los barrenos ayudantes.
: '
3.7.71- -
8.1

H profuDdidad del barreno, en m


q' carca espec!f.ica, en l<g/m 1 .
,_
d'. diimetro del barreno,.en mm
Qbk concentracinde la carga.de.fondo,en kg/111 !
'
Qpk concentracin de la carga de:columna, en kg/m:
11, altura-dela-cnrga de fondo, en m
h longitud del retaque, en m
o
E Distancia entre ba~renos ,. en ::::1
''
TABLA !.19 Cargas, espaciamientos y bordos en barrenos. de la bveda
-
OUmetro Profundi .Bordo Espacia Carqa de fondo Carga de columna Zona de
barreno dad barre m , !lliento""7 re taque
rnn no, m ' m kg kg/m kg kg/m m
'
33 : 1.6 0.55 0.65 0.30 1.10 0.35 0.35 0.30
'
32 2.4 0.80 0.95 0.40 1.00 O.So 0.30 0.40
31 3.2 0.80 0.95 0.50 0.95 0.70 0.30 0.40
'
38 2.4 0.90 1.10 0.60 1.44 oJo 0.45 0.45
37. 3.2 0.90 1.10 0.75 1.36 0.90 o.~o 0.45
-
45 3.2 1.00 1.20 1.10 2.03 1.30 0.60 0.50
'
48 3.2 l.iO 1.30 1.20 2.30 1.45 0,80 0.55
48 . 4.0 1.10 1.30 1.50 2.30 1.95 0.90 0.55
---
51 3.2 1.15 1.40 . 1.40 2.60 1.70 0.80 0.60
.51 4i0 1.15 1.40 l. 70 2.60 2.25 0.80 0.60

-Barrenos ayudantes con proyeccin horizontal o hacia arriba

'd(IIII) q(ltg/m 1 ) ..
3.0 1.1

. ~. . 40
50
1.3
1.5
f

11, H/3

' V .. ' '

(sta !'S una condicin y no es una base (1.4)


de clculo)

3;7.73
!.1


o---
e Barreno earvodo

FIG 1.39 Cua de dos barrenos centrales y contracua

~ ...,------1
1'
1
1 1
zv
1
1 1

FIG I .40 Cua en V

cabla 1.23 se proporcionan valores que pueden servir de oriencaci6n en la


determinacin de la dimension y carga de la cua en V.

En cuas en V la longitud de la carga de fondo debe ser de cvando_.e~os un


tercio de la profundidad del barreno. La carga de col~ debe aer igual
a la mitad de la carga de fondo. La zona de retaque debe ser vn tercio de
la dimension V de la cua, pero debe ser adaptada al espaciamiento de los
barrenos de manera que no baya exceso de carga en la parte de la columna.

3.7.77
B.l

TABLA 1.21 Cargas asignadas a los barrenos m~s pr6ximos al ce~~-a) )

Di&~tro de los barrenos Carga asignada Dimetro del barreno


cargados, mm (kg/m) centra 1 , rrnl

32 0.25 de 57 a 2 X 76
35 0.30 de 76 a 2 X 76
38 0.36 de 76 a 2 X 76

-
---:> 45
48
51
-')'
-o
.45.
0.55
0.55
de
de
de
-
2 x 76 a 125
2 X 76 a 125
2 X 76 a 125

En la tabla 1.22 se-presentan valores de cargas que han dado buenos resulta
dos en barrenos de contracua.

TABLA 1.22 Va 1ores empricos de carga en barrenos de contracua (11JuJn\e~)

Bordo o separaci6n Carga de Cargade coumna en kg/m para dimetros de


entre barrenos fondo los barrenos carQados de :
m ltg 32- 3811111 45 11111 48 mm

0.20 0.25 0.30 0.45 0.60 0.75


_r
0.30 0.40 0.30 OAS 0.60 . 0.75

--;>
0.40 0.50
(>
0.65
0.35
0.50
.. 0.50
l . . ~ .,

0.70
...
0.70...
1.00
~
0.80
1.15 v
.Jl.....SO.
0.60 0.80 0.50 0.70 1.00. 1.15..
-----
0.70 0.90 0.50 0.70 1.00 1.15
,. lo"Ag\t\.! ~ n1 c."'r.:l.' (. t ..,r,)-= o.<:. 'J.
d) Cua en V
En esta seccin se proporcionan reglas generales para el clculo de cargas
ce 1siderando una cua de vrtice interior de 60. Si este ngulo es menor
1:~ carga debe incrementarse. 1

La dimensin V de la cua (fig 1.40) es funcin de la cantidad de explosi-


vos que pueden cargarse en los barrenos con arreglo a s~ di.etro. En la ,)
...

3.7.76
1.1

Los cartuchos largos de dimetro pequeo de explosivos de baja densidad,


perllli ten una distribucin adecuada de la carga a lo largo del 'barreno. Los
cartuchos de 20 cm de longitud se han emplP.ado con xito en voladuras de
poscorte perimetral utilizando espaciadores entre cartuchos para reducir
la carga total en kg/m; sin embargo, este procedimiento da como resultado
concentraciones de carga relativamente altas en distintos puntos,

7.2.1.6, Precorte

En el precorte los barrenos de contorno se disparan antes de' efectuar la


voladura propiamete dicha. El precorte produce una gri~ta entre los ba-
rrenos de contorno. ~sta grieta evita que las ondas de choque de la vol~

dura principal se trasmitan en toda su intensidad hacia la pared terminada


y minimiza la_profundidad de la fragmentacin en la roca. Como los barre
nos estn muy prximos entre si, las grietas se forman siguiendo las l-
neas de barrenos, y los mismos barrenos constituyen el inicio del agriet~

miento. Esto significa que la.inclusin de barrenos vacos entre los ca~
gados, puede mejorar los resultados.

En la tabla !.25 se indican algunas carsas y espaciamientos en funcin del


di!metro de los barrenos.

Si no existen limitacio.nes en las vibraciones del terreno ae utiliz:a el ~

encendido instantineo; por lo contrario, si es ncesario li.itar la a&IDi


tud de las vibraciones del terreno se utilizan microretardos. La fo~

ci6n de grietas resulta menos eficiente que con la iniciacin instantnea,


a menos que se reduzca el espacio entre barrenos. Si el tiempo de retardo
es muy grahde'O se' logra el precorte.

TABLA 1.25 Precorte


D1ametro del barreno Tspac1am1ento Concentraci on de carga
nm m ka/m . .
,'
25 - 32 0.20 - 0.30 0.08
25 - 32 0.35 - 0.60 0.18
0.35 - a.....so 0.18
l
if
64
0.40 - o.so
0.60 - 0.80
~
0.38

3.7.80
B.I

,, /

1.11 "" -- ...


11

5 'e,!
/
. i ()
:.{

/

12 1
1
1
'\\
3. 2
1
1 1 \
! 1
12
4 O. 0 O
4
12 3.3 m
1 .
a
2 3 </

a
- '
6

7 7
9 9

11 10 10 10 10 11

3m

FIG I.41 Distribuci6n tpica de retardos en un tnel

que la roca fragmentada ya ~a sido desplazada, ofrecindoles un espacio de


alivio suficien~e. Este alivio permite una voladura del bordo final con un
sacudiaien~o ant.o.

En la tabla 1.24 se proporcionan valores pric~icos recomendados de espaciA


mientos, bordos y concen~raciones de carga prome~io para dos dimetros de
1
barreno, utilizando explosivos de 1.2 a 1.3 g/cm de peso volumftrico.

TABLA I. 24 Poscorte perimetra 1


Dimetro barreno Es pac iami ento Bordo Concentrac10n total
mm m m.
de carga en -el barreno
kglm
38 - 45
51 - -0.60
0.75
0.90
1.05
-
0.18 - 0.38
0.18 - 0.38
j

3.7.79
......'-

90I.ADt11lAS IN nrNU.I$ CON aJILD DI I*D!"NNS PU:"' "os 249

TAIIlA 8.1 1
Ctmc.m"a.cirr t la. CQrgo (1) m /tg/M poro cu1ln cilindricot .v ~ tlistucia ~
w dispar4 ~wna bd,..,.mos varios am ditPturros COf!l'lf"ntdidos nttu 4 =- z 57 y
.zoo mm rd rqtresnrra el didmerro del barrnw cargadCI ... LA /K'I~ relativa dll a
pletrit'o es s -=- 1 ?0.

mm so 2 .. 37 75 13 100 l 75 110 llS ISO 200

32 0,2 0,3 0,3 0,35 0..4 0..45 0..45 O. S 6.6 o,8


37 0,25 0,35 0,35 0,.4 0..45 o,s3 o,s3 0,6 0 ..7 0,95
45 O,JO 0,.42 0,.42 o, so o.ss o,6s o,6s 0,7 o,Ss I,JO

lmm 90 ISO 130 145 175 200 190 220 250 ]30

lhy que sealar, especialmente con barrenos vacios de pequeos


dimetros, lo mucho que hay que aumentar la caria cuando se incre-
menta la distancia entre centros. Para = 30 mm se uecnira una carga
de 1,0 kg.m par2 una distancia entre centros de II an y mrnos de la
mitad de la concentracin de carga par2 una distancia de 1 cm. Este es

'%%
4.0
3.0 2.

jz.o
I,D

1,0
D.S
D,,
O. S
D.J
..,''
1.2

-- -
1.1
12 6 ill
0,1
1111 :1110 3111 4110
..1
Rclada
mi
eDZR
barrmo ndo.. - . -
CIID ._ ,. '
'
DU
Ji&wol.,. o
..)1>1,0
-
FIG.....

-
ao .... ~ ........
_ ,. IDo--.. . .
Wii S _.
~JI-.
8 -
~-

~ llocia
paDIOS
.
....

T.Uil.A 7.l
C.mc.tt~rra.ciOfl di la carra, m ~tg;,., para diverstU piedras f V; y c:rrDUiOPI rBJ <U la
c.ard libT' r rtlb/Q pr,/iminarJ

('~
p,dra Concmtracill de 1a carp, k& m limite
max. 1 / . &cm
V con

m
8 o-0,10
O,J
0,15
O,J
o..:o
o.; ...
0,J:5 o. jO o,Js

'"
0..0 O,jO o,6o o ,&o 1.4 ID
',J ',, ' z, ,.,; /r
f"'<k
libre

.....
0,10 O,ll 0,08 o,Q6
0,15
0.10
0.>5
0,]0
0,]0
o,6o
1,0
'3
0,18 . 0,1]
o,Js
o,6o
,, ,,
0,9
0.>4
o,Js
o,6o
0,11
0,>0
O,]O
o. so
.,...., o.
0.,<)9
0,16

0,)5
~ ..u
..._JI
O,ll
0,18
0,>6 0,..:1 0,18
o,Js 0,9 .6s 0,.00 o,Js 0,]0 O.> S
o ,.o 1,6 O,<J 0,7 o,6 0.50 o,.o O, jO 0.>4
o,so 'l,;J 1,6 '3 1,/:J 0,7 0,6o O, jO o,J6 0,1]
o,6o
0,70
o,So
l,>
.., ,,
1,9 1.6

......,... ... ...... ...


'3 1,/:J 0,7 0.51
I;) 0,9 0,7
1,/:J
0,17
O,>j

... ,., ..,


3.> 0,6 0,]:
1,00 3.t:J 0,9 . o.s
,....,
1,>0 3.1 1,> 0,7
3.6
.... ...,...
1,6 O,<J

-
1.60

lAI a/rGJ.,. llnpW- ~J _. dfr /M'G Atta..,


1,1
'9

en 18 qU. los subiDdices " y .e ~ a las figuras 7-S a y b rcspec-


tivameme. La relacio (7-4) ~e esrudiar m el prximo captulo; la rela-
cio (7-S) ~e da m 18 abla p ..
EstaS ecuxioncs cfieRD solamente en el valor de la constante, que
en las voladuras con una salida circular es un 6o 0 mayor que con una
rectanular, debido a la mayor consuiccin en el primer caso.
Las anteriores relaciones abarcan los datos experimentales actuales,
pero las volllduns con una salida rccuDuiar deben - sujetas a ul-
teriores considtnciones tericas. Sin embargo, la parte aperimental de la
investigacin ha alcanzado una etapa que suminsmo t.es para la dis
cusin de algunos de los principales puntos involucrados: 18 determina-
cin del dimetro ptimo de los barrenos oo carpdos ea las voladuras
de cuele paralelo, la construccin de los esquemas de perforacin y el
clculo de la carga con tnns a la colocacin de los tabdros y a la dis
persin real de la perforacin.
Las cargas dadas en la tabla son suficien1es para 18 rotura pero no
comprenden necesariamente los valores limites; muchos de los valores
2o5

...,_
/ '
~o 'p
" 'e' /

C:...~iA ''c:~C) CE ,";R,:s''


C:."t ~'lo g.:,-:;~~::'i:::; :E -:;R,:'-6 :JIA\t~TRJ

CUA CORO-..~~ '7


(t.DE:UAO.l. Pl'1J. :;:__:::Cf.J. ;:L::,;.:.

H L\~ c. \q
E.l dispositiva S ua
rocQ mediaMtt Ul\tJCP~~r

'.

. . 14'l0 ..
...

uo>
1('~0

..,:
~-~
lOO ...

---.~,
.~.
.,.
:'...._'. . '\, . '
~ ' ..."'
.")" . .
.,,
~
+;"'. .. '
J~ '';:O
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'\.
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*
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-:.

ClJIA DE OPA,.s:c. PA-<.\ Ut.O


C~A DE EXPANc;,,:;.;:" Cu5
'
o oos a:. RR E .es Junuoo;
B.lR~E")S Qt;F'.'A:-:'':.3 OE
G~~'o J~" T~J
\.

Avan r.~ de .3. 9 ~ 4 m


No se. debe. i robQ-\~r con d_c(_
rne.tros Qrc:tnde.s e:ti ~ocio el-freo-
te. cle.l .h'nd .
-....

YOLADUaAS IN n1NU.IS CON CUIUS DE au.&DfOS PUAUl.OS 261

TABLA 8.6
Cwks "' d.obk cpiral UM d:itNrJOJ diamctrtn tkl b.:rrrmo OCIC1o (.). DGros urd~$
COft 4r fipro l.ro. Lm CDJIUPflT~ d.t c,mro 1, y 1: .11 ,qvr,_ o Jos lkln-mcs lftQr-
CQt/.Ds CDI'I - y rup rivczmm rt.

;,mm 75 s 100 110 us ISO lOO


b
mm
mm
110
1)0
uo
140
130
16o
140
170
J6o
190
190
230
>so
310
mm 16o 175 19S 2>0 240 290 38o
'd mm 270 >90 325 350 400
1, qm O,JO o,Js O,.jO 0..45 o,s 0,6 o,8
/, qm o,6s 0,15 O~! 0,9 1,1 1,) 1,7

bajar apreciablemente el avance mellio. El encendido de los diferentes


barrenos del cuele debe efectuarse segUn la secuencia dada en las fi-
uras 8.10 y 8.11. Respecto 1 los cueles de doble espiral, Tlby y Coro-
mant, el encendido de los barrenoS DUm. 1 y :z am detooadorcs instan-
tneos puede mejorar los resultados. &os detonadores instantneos deben
situarse m la boca del barreno. Pan evitar el riesao
de decapitacin de
las otns caras, los demas detonadores deben coloc:arse en el fondo de
Io. burmos. No deberan llevar c:arp de fondo los 6-8 barrenos ms
prsimos al barreno vacio.

a) Cw/a alirulrKos
c..c~a ... ~ upiral (fig. 8.10 a)
El ~ de barrenos en espiral p1opociolw la abertura JD amplia.
Sin cmt.ro, cuando se pretendan obtener gruides avmca deber uursc
el doble apira1 de la figura 8.10 11, adoptando la ICpiJ'1III catre burcDos
1 la CX!I! uacin de carp de la tabla 8.6. Con el aquana m doble
espiral IC lime la ventaja de que pueden iniciariC sucesivamente los
banCDOS opuestOS, con lo que se obtiene una mejor liwpiua de la aber- .
Nra. Adems, la scuridad en el avance aumenta, ya que cada aeccin
de la doble apiral puede romper am independencia. Sqn los datos
de avmces -dios dados en la tabla 8.3, el cuele en doble espiral es de-
finiYUIIalU wperior a los dems tipos de cueles, am 1111 avance por lo
~ 1111 20 " mayor que los dems de barrenos paralelos. Una des-
ventaja en la prc:tiao es el hecho de que los dos borrcnos ms prximos
al vado de IOG-110 mm slo distan I]D-140 mm de su cenuo y en la
perforacin con estruc:turas estacionarias y con el equipo actual se pre-
cisa una distancia. de i 6o mm. Esto lleva consigo la necesjdad de aumentar
el dimetro del barreno vado basta us mm, con lo que la distancia al
CCD1J'O puede iDc:rcmentarse basta 16o mm y, u se desea; ~umcnur el
CuiA "CINCO OE OROS"
CJ~ l.i~ B:.RRO:NC ~E GRA.~ DIA\l~TRO - 11
CUNA COROM~~ "7
(ADECUADA P~~~ GA ..... =:R,.l :E:L~~.:.

El dispositiva _sua Hti\~ Q lt:~


ro'Q med i taM !:t. Ul\ tJC pC4\ ~r

.. ;

1
''
1 ' ''
1':

- -.


\ 1

':.

. r:: .'
'::~ .. :_ .
'. .-._3-..:---
205

9
5 ~-
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c_:.;.l -:; ~lCJ ::: CR.::3 ~
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C:\ :.. :::.~~=:,,.:: ::: JR.:...'1 :1:..\1::-:-~:.

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... ' ......,. ;

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. ...

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'-
Cl. 0i~ :E E;tP.l.,~.;,.:-. ;:>~.,:.~NO
Cu:';A CE EX?.l.."t.:l .. :;.::~. C03
o or;3 e..~R.::.c3 :;~_;~-..=.;:,03
e.:..~~~\,'j aJ .. -.-:..::.:; :'lE

A van c. e. de .3. 9 Cl 4 m
No se. debe. t rabG\-\ar c.on c!ia-
rne.tros grandes t'ri todo el fre.n
t e. el el h'n e. l.
e:;,..:. ::'-l -::.....:.7=?;; 3E:::c.::s
w. a:.;;-:-.~::::
c-:J~
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1.)'".~ " ..
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?~: .... :..
'

CUilA FAGERSfA
(ADECUADA PARA GA.~~IA P~:uEftA)
.
. '-

162

r-.; -- '
t------~-------------,J
'
'''
1 '
1 1
' 1
' 1
1
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11 '
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1

.:..
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...1
Uf ... - - -
---

FIG. l. JO~ fa l.o


Cuele ... - l e nc>inl , _ ....... C..Tiiby.
- lo rabio 1.6:.

l
1
avance en un 10 0 Otn alumativa puede ser la de aumeniar simple-
mente la distancia entre estos dos barreDos ms prximos a 16o mm, pero
se reducir de esta. forma el avmce medio un s-10 ~o por lo menos

J Cwk Tiiby (f:i. 8.10 b)

CD
Como puede ftnC por el esquema:~*~"':;"":'*:;':n~.:.
doble apinl modificado Ea lo cfu ... a a, a iRihior al
a cuele
oblcuido - el doblc apinl ,..,. ...... ...... 11 ..... l.), lo
. .
=-rt-~--=
o- ~-;\-~~
i' r

-~{ri~~~ ~ ~-
~O ..
1 ,
----+ &

-o ,
..
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..L

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' 1 ,
,
'

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.. l'
1
HO lOO
hol (-el

cua~. ::t.:: .u.::.! ::a'1 CU.! Ci.!E ~A .l. D.! MIC,.,JJ.~


~:.r~:) ~.:cR-cs

Hl.. ::-:::S 0 V~ '1"\ITI


(Cu;u -;;:,1 ~~'lOl

Buena hasta 3.2 01 de


pro f un d i el a c:l.
-En t.\bclrr.1~o ce.nhal e.l.utopn
UtA tM '" bo~ d!l barrtn
- ~YJ \os Q.!Udanbs el .e.sto~rn
esta Ql fbndo.

.,,,-----~,,.
,_..._..;; - r
e -~t.r'l
o 0
... 1 -
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CUA TIPO Gl.TO COPI


CUATRO 8~R 0 o'l0S
VA:IOS OE :!!' V~ TRO
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CUA Ell 00111-t lii'IRAL CON .: .... '~ !'ASY) C~ J~l 3.!.~.~;::~._; ~E
\Al IAIRUO Ol OIAI!IITRO G~ )1.!._\~ETRO GR.l~CE

CU~';l DE T~E~ SE~Co~';ES 2~%


M.lS EFCI~ .. !E QU[ LA TA~Y


- F_l<Oc. E. Cl\ Ml.\4iOS D. E. :><(._A.V,lto.C.\0 ~
CAV\O,lto.OE.S ~UBiE.R~J>,.~E.t>..5

.-----
Los rrocedimievrros de... exCAVCIClY'\ de c.~viJ~Jes sula-k-
' .
rra'l\et.ts de.fe1.1deM Je \os s\~u'teutes fadores:

Ca.l\daJ de.\ 'W'\ac.i~ rocoso


-. - - 4 -

- D imen<;.io'y
' . J~ \a caviJaJ
f.i \-haciol'\es..de.. asua_
- E "ff i ro d is pon i 61 e...
' .

A cont~u~c.iV\ prt<:.f!A..I.tt'.ruu.o-:. ctl~uu.o<:o ?roc~i-

. ...;,... ie..v~.~s- __ -:ms U!:.\.1<1 \e.s. . H .


- 1

'2..5 3.s m

ro---.
_L .
1' ,, 8 1

2
-----. -----~

.1 1 ~ --------
-- '"--- ----- -
-------. ----- --.,33'!
M to_do. e:\~ +ne.\ pi loto '=>obre el piso del tnel~~ :
S.e .-Lifi li e Y\ roca b\a..,da c.on f\+ra c.io~e~ .la ~ale ra
pilo+~ ele .l\HI'IC.e sirve. raradr.~r e..\ ~~UcL de infa+racio't'l
s Hw.e a.'re.?. ~-tn <1 ~ \Svn'Z.. E:. V\ ltls tijuras 5~ indc~
\~s fre<::. 'IC!I"i;yrh~s de. este"Mitodo. la.. '3~-\ere\ tJil~o
~ -p~iJede o- ~o 1r ade. Wlada c.o"' "wwa..rcos ~ c.o"'et la..\hJo.

' 5
S
A
_J
- -
. -- -i
1

-------.:-- ---.

-,
5
5

. ------------ - - _,

- __ .'..,l _______ --.--]


:. ' . . 1
. . i ---

-. :_=~-~---:~~
~
e -''.
i - - ..
. ---- t3f

Mtodo de l~s do-5 9~A\er(~s p.iloto la-Ter~les sobr~:


el piso del tIIe.l. Se uh\i't...a eJ..\ \'"oCD. "0\o."'do...
E.:vt; u~a priwtera. d.:~p~ ~e ex.co.vruA \os dos h'11e\es pi lo-to
~o-s. W~A\u ~e. pro+eje.t.1 c.o"' lVI'I.rcC?s -Meto.lleo!.. Se. ~e.\0:.....
L~s -~uo.rnc.ioV\e..S .e p\so lj ~rra.M~e de. \os 'MUros \a. te-
-~ -t-~les ..

t\ \GI. ":.e~UV\d" e..T"PO.. puede. re.a\i:e~r~e e\ \'es\-o e. \o..


e..x.c..c...Vqc..io:_, c..o\.1 ~"~c.e.s. pe~e.o> de. 1 'Z.~etl't)S
So fo r t 1M.<\ c.i, O f
( 0.. \'"o c..tl. Co \1\ "t'v\ G\ r C.O S ~ e. '5 e 0.. O~ a.c..{ E!1.A.. \o S
~ rro.M~ts del ~uro_ :)re.viO.."IMt-\1\te. c.o \~Jo'"'.
Cua.Mdo lo_ \"OCO. Y\0 c;.opor+~ e\. O.VU. de. \. ZWie+n:,r.,w-
\- 0"\.\C ~s -;,e ex c..o. v o.. v V\ O._ r ~ ~ur"' o c.o roY\ o. de o .1 s ...t ....
\'W'. de. \oY\~ItuJ ~e p~rVI'\it~ lo. talocc:~c...io'~ de.\ ~rc.o
AI.Ae. ~~ 1eo de. :;.o pode 1 Co1.1li 11 ua..t.--~do c..CT\1\ rv ~s \-\"" i M .\.os
de. e~ c.r-.do 1~ ~eo.d.o ' F~l'\IA.eo~.Ae c..~ e..l ,..c lt.. ~+~1.

A
'
\:,S

1 ~ .

- 135

:-_ M..:fodO:-e soporte!:. 1~-1-ere~.\ pi-loro. (lCi.io'YI) _;


- - ~o; fe.UA.t+oJ.o "'e. t... A. u-\1 \~d.o- ~ hJYl ~ por .ele bA 1o e.t. ~r-:

e<-~. roe~ de-le.~.'\edole 'c.oVi ~ertes S-i\~rnc.iol"'e.S (1 ooo e~~. \Soo

JJ:/s11.)
_C: Pertorio'"' Je..\oc, o'!>. hil'\e.\e.s._~i\oh. ele. .~!11-t de. c!i~-eh~
2. ~-Colo cado'.., et~~ ~h_lieo de.\ ~u'V.e.lpri~cipal ,J~b
: 1 : ' . 1

cio -~-s:'d:o~ '.~o. \(e~.~- pi lotos-~ "- J.iu.u.. d~Ju-bo. ele. ~~:eut:j.
3,- l2..e. \1 e..e ele c.M.c.re-'1-0 cii la. S do e;, ~1:\ \e.r(tA.~ pi \o-\o . . .J .
4. _ E.,.:u-.'l&~.c.-\o'.., de. \Do. '1Mi t-~J ~re.rior
5.- Co \o~c..\o'.., de. los 'MArcos 'Me~c\\iCc?ls 'rl.l'ou\ares, L~
~...,o~. -:.e. r~ C:.cr'\..1 VWlrt~I"' pa.~ CW~M,...\z-.r ':.M. re' '~cai:
ID,_ E x.CA~IH.io~ ~de. \"' M-~H&Id. ~terior
. _ _ .. _,
l._ Co\C>~C-\o'"' de: \o~tot.~a pu~ta.s tl.l Gv l~rif}~ ttio~es
8,-. Co \e~, do de..\" ye_\e,i mi ~+o ele.. C.0\11 c.re.+o -... _ -:- -- ~

1
1

~--- - - -- . ~- -:- .. ! .. - - - - - - - - - ,
- --- .. ----- - -- . J ---- 1

'
---. ---- ------------~
.... -. ' -. .
i -----.---- . -- . j

.,
---'
)
-~E...iOOO .tlE... '5cPo~ic.':l l~ic.fl.A.l~ Ft~o.oTo
e 'TUN!!.L '5\'!IKAN,JAPOI-I)

...... ,
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: .. /

. /--- :,_.~'~7\ . ..
(''y
,..
-~.-,--
(J)=r~m
j \
V
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---
1 FEitFobc.loM iu~ELS Pu.oo
/

\ 1 G. -
' / E.xc.olo.v.A.C.IOM .
...._ . . _ - -/S!.CC.\014 l11FI!.1r.IOR~-

&
~
.,
- A-oe."''E
;fCo~'I!.Eio iu~Ll.e!o !'t~Oio I!.C.C.\0 w I~l'liO!t
Cou.oo c. u ~~u.

1
..
- . --- -

M litod~ ele -secc.i11 'Superior ~ ban~ueo


Se ut'di-ea evi roe.~ so."Y\a..
...

- Se.c.c.i~ .. porta.l' \
t2"tzm-~:

__ ..
~ 1

.- R ev e-s ti m ie.YI-
. -'- to de.... c.o ~c. re- .
.. - - :- .- .- .- ,- i
to - ---'---! - - ....L 1
' .

. - -- -- --......:.
- ..
1 .

. .- -.-
1 r z.... 5e cc.in= porta-e:

. .
---L~--
'z - .l'L-m.. --
~
3

- A lguns _veces la seciV'l superior es 111ecesarlo exa .


.. \l~rl~ 'w doc:. o tre.~ scioV\e~, c.o~o -_~--:e,: '
. ,. . . ' ... .

.,; L~ W\ej6r geometr :se.obtie't'le m~:dfa-;tt~v~l'l~u-


'--~~ \~"-~ . el!. pos~-C.cirte pe rimdra\ ( s.~Cio1~~~rci5t.n'3;)i
con barrenac.in horiz.ontal raVIto eV\ \a :~;e.-:Jo~~i!-
' perio1r como-enlainferior. -'----- .
___ ;_____ -----------
--------- -
-_-______ _j
____ _L.3B

Mto-dO de sec-ci c.upet-ior ':i ~ b a Yl<t_u-e. o-:-~ ___ -<


- Se--r LJ h 1i ia::_ e.n roca ~a Y1 a_ ---- --- - - -- '1
'
:-
--- . ' -- . __ !
1
r
-_. __ S!.c.c.lo~Cuacu~...:~
' ' : 1
r
1 r!. 1G, 5 01 l
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t
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--

3
-- --- -- ,-

- --. - - - - - - : : - : -- -=---_A~.==--- 1

-------.i
: --==a
-_S~~-~~-~~,~~~
' .
- - -----~ ~-- ~tn_~ L

-----~--~-- -- --- - -
_'l. -- -
.. - '
--
---=--
. - -_:_ -----=--- --------- -
- - - .. .:.=::1
-- ------ ------ 1
-
---------- -l
2._ ---------- -- .,
_,___ -- :-: ' -~-- --:- -=]
- --- ---1 --"--:_ :_- -'-1
' ' . ----~ -----!
' 5 - .--:- ----1 .. "7-

~:-~.5-~: --d~~b-~;~~ar _vo \~~d-ur~~-=~d~ -~~~t~=cort~.-reti~b- .


\_: Frar Cs"'MOOt\-1:.:. ~~ t'~in~)
1 ' .. ' ' .- , , , ~

139
_t.)(C.~VI\C.\ON CON ESTACA~ tE. VANC.E. AL fRE.I-liE..__ __

-~-[-~ ::u elos W\ed ic:tM.a m~te C.OV\1 poc ~S COW10 te petA-te_ (t~b~
~sedtm~tGtrio. de o~i_gtM volc.c.o, o.reuas-lilt1o-o.rc:.i1osa$ c.o~
' ' ' , . ' . 1

-- po c.~ c. e Wle t-1 hni OV1) o \"'oc. as de \eH1.::1 b \es se r!'tUIt. c:le 5o P,rte

__ :C\de\O..~tedelfrel'lh~ del tnel. f:-vl estos casos s~ hit1~~


- tU:CI.s e! e Wla.dero.. o de 'Wle h:d o poj4dose ~ los ~~rc.os ~t,.

1'

'Tabln Z".~t e,
8ocm .l. Bo c.m

---.

'
'
~

- ---
' '

.- .
\40

Tuwe:. . lE.'S E:...N SuE.Los CLA~oos

Lo$_procedimentosrns usuale5 ~on. .

- Ex cvacin c.on escudo

Los e~~uJos -~ued~ ser a'o\erros o cerrados_ :se~Vl \(). c.aw;is.


)
...
-te.t-~ c.io. de.\ "S-Uelo .
e Ua.V\do. el welo es -mu':J bla.ndo se_ USilM los. escudos cerrados
. co111 ca.Ma de presio'VI a.\ trecAte ~"' :ea pre:Sutii!.;.
C0\1\ a.\re
o o lodo. presuri:ado po.ra e'ii+o.r lo. e.xhus IVl del ~lo_
hac.ia-e..L esc.ucio. E.V\ al5ulfiOS c.as~ se ~a recurrido a la.
c:.ovt,ge\o.c.iVl de\ ~uelo pMa mej'orar su_c.oVIsist.W.c.io. ::l ~er
.-_\.o el< e~ \ia.l:"~- _ -
-:-_ t:..J -YM.+etiQ\ e.xc.a.vo.do se mei!Cia :! se bo~bea c.o.~ lodo.
(~ l~n~) {,i::\c..~'c.. o.ti.iero.. do~Je se se pan~ el o.gul.~Je. los
-solidos p~ro. volver a uh\i~~rse. ---- -

... -.-........ r~.:'-- -. ';- --.

\Aire.olorkC.-;;pr.i~ido
\- ' ' i

. FRIIK\Plo:, DL E.seuoo

~ exc.~'IQGin de.\ ~re~o~k p"ueck~acersed maVIo o c.an c~daJore~


\41

------ -- .. HUN.DLMIE:..N10 o e:. CA-:ON.E.':l

-~~
1
--- ----

- r-.-:. : - - : -
~--------
'

. '
Pla~ti lla . -- 1
srava
....... .. .
cau
,__ : 1
.. . . _]
:--1
..,1

.,'

.c. Vlaln
. - -----.1.....-._ "----'!

1 . 1
1
, -~-1--------...:,

.( 11 )
............
. ... .......
' , '
'

- .-
H UI-IDit-1lE.~io o~ Los C.e.'Jo1'4e.S.
- E..,pa~e.. .le neopr~. __ ,'
t

.. . ---
----
L..

- .....:.__..:....,_ --
... . ..
..
...
m
t
+
_Sello de. COt1C:reto.
-aire --
-- -
- ---'- --- __
-- ~--. -
__ j

.J
,
. ----.
. ------
.~
-,-1
- ... . -
....,....
- asua 1
![
. ..... ~-~
T


142

E. x c.. A "A e ' o l-l D::. l uM eRE. K. As

e~lpo dispo\'\ib\e ..
A lsunos J~ los proc.eimie~tos m.1's usu.;le~ son
~h.r e\hico
/ Coll'l Cttjlr~Judora .
~ bal~ro llKiQ[ .4-~rL--+-lt

~,- </>4"
1 /
1
1

Perforador~
el~ riern~
. (s~orrcr)

3.""' 5.4 rn/4a '" ..._ 3'- m/dia

'Jerr~ajils de 1~ col'ltr~poc.er~ .
- M e11or tievn po
- Lumbreras Wl~'!;o largas
Ma~.r prnclvc:c:i.,

L "'s 1<~~ul~s ~~.:!M ~~o fuera de u5o,


143

.. ______ AMP Ll AC..!ON O.. l UMI!lR.E..i<..A.S

_._-... ---...
_.

,_
t-
I
1
1
1
) ,,,, ,,,,
1

- 1! 1 1
. . ----: .1 1
;

- - .----- ---1 Perfor.Jora


c!oe pier11a. o ,. . .

.. .
d

..... ". .,
1 ' .. ,

.,.oO ,d
D '6 ',' . '
4 "'"

i:~:.:.:> ~ .~: .. .: '


.S . . .. . o
1 . d
o 6..
' . , t. 6 1 ..

Barre VJac.'n hari!.ont.:d

'Perforadora , Mplia,in
cor~ bra~ +e-
lesCDriable. Pld.t .a forma troque laJa
~ori~nral mente

SISTEMA. tl.
E>\.~otQU'E.O ..
'
..
\44

Fo ~os . V E..R.IIC.A.L:. ~ E. l14C.L.\NA.C0'5

PerforaJora
'Manual
FertorCI::Io;a
manua 1 1 1 1 1 1 \
1
1 1 1 111 1 '
' 1 ' . 1 1 11 1 1
Re.r.A.GAoo MA14UAL

....
p,..,?'"' """1 11..16..1"'1'"' ,-,..,\, -'ltrto..VA.C.IO~ ~E.C.AirAO,
}
\45

L UMBR.E.R.A~_CON U.\ON/>.CI0\--.1 H~C.IARg_\8A


.'
.- - .:...:~ ......

- . --.-. 1 --

" - -. - -' ! . . ..
. . -- - -1
: ... 1
1

) ------- 1
1
1 11 11 1 1 -- -- --- - - - - -

: tr'J L umbrer.3, .. _ . : -=--


,! -:

. 1 ( l\

J~l. 11r:r;~
~~ '"'" Barr~nos d--- . -__
,
_
-
i : ::Ir : 1 dia'rnetro ~rande.. _ _ . .
1
_,
r_t-:1 l ~ s ... t.." . .liJqBa rre~_j ~:t
1 1 1' /l' 1 1 S" '- .f.,.. . 1 .
....1 1 \ 1
LLL~TI-1
1 1 "~' ~ "'',o. t 4 m. ..
o' 1 . 1'
.

. T
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1 1 '11 i'
11 11 1
1 1
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I..IAR.R.E.NA.C:.\ON..:

C:ua c.ori ~ bm:-


- ,. . no S szS S'~- ., ~
~ ..
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- --- t

--
' i
- - - -- '

.-~= YAIKE. Ve.R. "'\' l C.A.L riAC.\A .RR\BA - - __ j


... _i

--- --- - - --~'-- __,


1
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1 :

_____ ,. ____ .. --- ---'-------:. ---.


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'
. . ' ' ... -- ........ .

: 1

1 . ! . :.:
! 1 -

~~~IJJ....

rtJt
m
X
1 1 lw,.. m (\
~ --1 ~
1 1 1 ,...[11 ~ - J>
"";o-. 1')
1 1 1 1 JI" o <
1 r t:. J>
1 -t- 1 . (l
., 1 111
m 1 i or 1 (}J j --- --
:;-1 o 1 01 o
lJI o Ul 1 1 "' 1 P' 1 ,.. 1 "U' z:
o tP o 1 1 .Z,., ~ ~S~(J.)-
e 1 ~ e: .a._ .. r . ....,.
r. 11'
m 1 1 fl\. 1 Ofll e 1 ())o,
~ 1 o 1 1", .....
! ti'
om 1 .1 IJ.II NIO 0
P" 1)\: 1 (\
1 3>-
o 1 1 : o.JI
.U'I ~'~:~:-;=-(j)-~- )>'
J1l 3 1 3
1 3 3 o.JI
Jl1 1 1 ~~l~~
1 1)111(\ o
'f. 1 1 (J)}<l 6
(' 1 m
1 1 I .,..r:.
~ r-----~----~ r
1 1 ~
1\ J>
~ lt
1 1 D
o. '1 e
1 1 01 jj'l z:..
~ r::P
ll'r 'J>
111 .. lJ\
1 "'"'
1~ 1
1
-1-t S..
!4t
Rt.vL eut:LL~q_
____ Q_o ~~o E.. O c. N Tu 1--lE.l E. s .

Las coVIdic.iones y co.radershc.tts del 'oombeo de.


o..su.o. .M tne_ks e.s m u~ \Jc:\1""\C!.b \e.
Dada \a impoda\'\c.a ~ue. re.'li~+e el 'oombeo p~ro.
e."ih"r suspe11sione.s de trabajo a causa de. \nuYl-
dac..ioV'!e.S .a coV\tivwac..\n preseV1TC\"WlOS o,\SUV\oS
puY\tos ~e.. "-ish ~obre ~1 mane io de.\ a~ua.

-Tener r-espaldo. de. bomba~ erirre 300~4oo'7o


- Pe.rc:.onal espec.iali:ado en ivst~ \~c.,o~., ~ W1~n+eni-
mien to.
S Utn \ni sho ~ p rotec.c irt e. lchi co.. o.d.ec.uado. '3 (o:
s~minisho co..,.,fio.ble. de. a..ire compriMido.
- L ~ 'ooW~b.a debe ro. +e~er u.., F.'S."' l. S po.ra C.OY1+ro..r_res-
~o..r e~ec.fos d.e. \-e1Y1per~+uro.. j nU"Medc:ld, cles~asfe ~
a
'o p1'o.s .de ':"o\ta,!-~ L~ pri..l."'s e ~r1~ porfricc'"' ~o""
. ~Pt'tl.)(lmd:as al 2.0/o. 'ao~e..t..'i 1.1-s.u~~o.Le:.~ :
G()~t d~ Z o.. 1o
lt..jseg. Bombas de \-urbi11a -~/o dec!ia-
coV\ ca..r~a de \sm. fro.g~a accloYlad~s psr a1t"e.
c.omprimido. Sumer'ible!.
Ga.sto de '2." \Olt[ses combas de pisto'\'"\' acciona-
c.o.., c.a.r_sa s de So<:>.. l Sm d a!. por b id~s ()Coplado..5 c..
"'1'11otor e.\dr-1co. CoVI pic.h<~ncha

~ast-o de '2.5 o-... too1t.fse..9 5omba~ suma9ibles de. tur-


C.OVl c.~r5a.s de 5o~ l s m biY1a aco?lac:las a "'Motot- dc:- .
. \-rico estGWC.O co11tr" e\ a.~ua.
6~,.\-o de leo" leoo)t/seg Elomba.s -sumer9ib-les yjo de
1:..'11 c.a..rga.s ele.. So<:>.. loo~ poiO f'rorundo. .
PoteV'!c.ia de vna boWiba P: 8QI-\, Q:"lTfj,eg, H=-,m, P:kW
S~ Q:. BOI+j~~ ~ H:. SOWI,i P:.S)C..0Bx80)(1~2:C.I.44 Kw~ 8ZI1f '
11 ~; 1\.,. 3 "'.lA "M e e -f. e:- P.., ~? r, U P .

---------'------------- --------------------- - .. ----- ---


14-8

.1

Re"fet-iv.\iev\-1-os de.disW..O:
"- ). _ G:.lid(;I.J de-l a.ire 1'resc.o: ~liJo..:! re(JL(eridA ~1<4
. , . a-e~ ele \-r-1.1 I:J~ 1o
b ). . C.ic.\o d.e. h;;lloa lo . ~u'~ero ci~ tumos ~ \toras ck
e.ie u.lC.~VI de.-'Joltt.Jura5.
e_) .. C.tW..-1-\d~ de a.in~,; ?ro'J~W de. ci. .. ~AJ~c-JD-. ac+u<tL
~~A.~.k~, ~~hlf~~ ~rti c.u.Ltr ~ .w~
p~c.~o ~ ck. g.v... fO \ vo,
.'. _. J
C .6. L.l bA.O !)EL A. \2.E. . '

l--1\t:\ )(i Y'-\~ c..ci-lt1CtM.~~ t\c.l.4 de ;'M 41-r-t.. Z.M J e. 1 aJ re. ?.e.rW1 i -
l'
s.i.'tl\e.c;. f~t'- e.\ C~po ~~-tc.io~AI de. 1r'\~O de.. Scdvci j
_ .:...,S_e~ri.kJ de S.Uec.io.. _

Co~-.~c..~~o~HAC.ION F~~ecHo (f>l'~)


S u es 1 A~ c. 1.,., 0U~t.l-l Te UloU., 'Ext-oSI CIO t-.1 CE..

3o min e horas
Mo'ho'x;do .Je.. c...1rbo11o CO 50' 2S
B IxiJo .de. ca~bo11o ~Oz 15 000 5 000
Bixido de. ni h-,3eV'O N02 3 z
. Oxi dos de n, tr ~e.oo NOc, so 20
~O.x = wo. N02.
La.- cc"'\"a,~;ne\c.io1 prlncipt:~l el a.ire pro..,ieMe de \os. veL,(CA.c.los
ci ie.s.e\ ~ de los ~ p\o~i vos ~ue producet.\ o-x-Idos J;o !"-
. boM y ~a. se!. 1'11h-o~s 4 ce.vti i:aS -....,o\~s. .
14'!

Para el c~o de. la. MiVl'i ki t"uVla e.u. S.L.I.eci~, .d.fad-or~ober


'"Ylo.,1...,+e .e. ..J dist.Qo M s;d.o d bio'xicb de vMr~ NC!t..

Los . 'lek(c.u.Jos diese.\ deber(~ .sts\-ctr ~t~or,..,.:\iYrl.e.<A.~~ e~


pa.dOs c.o \11 cata l i ea. do res -~ pul he. a. dores.
C~VlP.~ ~a.yrolto ~+.uro de. \os siWMS de puri~cac..i~~
c1~ g~se s de. los 'le"' cd.os d4 4 .ttl e..L -~etc r de d1o
se ya' el <!O z.

A c.o\1\tl 1\lJCido'~ se p't"~s..eMJo. .uM..~ ~rd~c."- so'Drt d tipo~ CD'\1-

c.e.u.hc:~cio'~ Je :a.ses 'Medidos eu. \t:\ 1--'\iVIt::\ K.irul'lt:~, .u.o. Sutc.:a.


uraM+e. lo... operacin de dos +u r ~o~ por: d (a. '
Co"'-e:"TRACIOI-1 o;:. qASas
~-Voladura
1 '
.,
1 G.a.ses de ex p\osi 'los (e o)
1
1 ~ Gases de diesei (~oz ).
1
1
1

23:00 . 6_:00 1.4 :QQ 15~00 23~00 \IE:Io'\PO

~. . .

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Co~c;,.E.NiRt..c.\oN _'Di:. 6/>.SE.~ Oue!i-i''~ E.L t>l~
Co\l\l)o se 'S a be (os 'jases ck \a.s 'lo \auras <!a.ev~ hast~ uV\' ni-
\/e.\ace.pta.ble. whe "2~_4lt!ora.s espvs d.e l~vo\~ura.,
1'50

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. -'StVr!pre. lj ut~clo \~ C"-1'\+tcio..d ~e. aire de..'l~h\ad~


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te ~Ld.(cx. t:.s.tt> si~~ he(),. ~e dura.v.te k~~~
.lo.. ~ so .lo 's.e. ti .tuRM .los ~Mt-\. ck Los ~ p\oca. i 'lo e:. ;s..
. - _\""'.t.F..e. uVlt\ u.pa.cicloJ e!. e. 'I.W..\-1 lac.icrn "YI-\e.Mr
. S e. obse.rvo..' clo..r~ k-IJM.+e_ \o. C..O~CU\hcu:.i o'~;~ de. :l({SI2..S
. . por ~oW\bush V\ c\e.\ di.e.sel.o.\ ini.c:.\o del primer \-urno:;
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1~ c..avth c!o.J de ~ire. r rts.co t-t~e..: 1 ~


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a) [o..- C~W~d~J de g"'~e.s ~roduci ~os para SLtlimpiua
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-~~~ .QM. ANV\.~+n, e..b,\c.o ~~-~r~dehahajo.

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po.ra. opera c.iovtes J~ \-riM~ -por+~
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V'(\ ~ ~ T...tw.o.. . de. C.OV\ \-ro 1 rtutoro .

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E Xi!<AC.C \0\o.,\ 6~::. A.I~E.


--------------
1

+Ve.~\Lt>.OOR UXIL\,\.R
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~~~~~ b~rf_,tMA c.\ o~ ~ .i.l r..e.~~~ a...Jo C.OYl L)(-h-acc, oC,
~ ..\.nm.t.~~t~~14.\T.t. d.up.cA. J.~ .,__ -vo \a du t"~ . :
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155

CALC.ULO bEL Ao.A.Sl'E.C.Il--1\t:.N>o DE. A1u ..

S..e.~ .J ,0.u.r po ~\Gl.c.\CMcJ ~,W.c.a de. Proh.c.c.lo~ a.. los


ira-b~:4'o..dor..e.s publico/~ \gt,q M.AA MU.foL pttv-o...
~oJe..u.l~r Aa.b~si-ec.i'r'\1\il.-wto de. c...\r.e. d.e "~ti \"-cAo~.
Pct~O\ C.Ol/1trc. rrJ<;tetr -R..l e..le.c:rn d~ los~~p-t-<. ck ~llll
~rulo, Je.-b:e,w_' o..~d:.~c.s.e; IS.OO.,u} /~r fOr ~ ..
Je. C.O\M bvs\i 6\e ~UWAo.Jc e ~dLI'a.v\~ _;U.v.._~- .
~ui'Y\o d~ J..A..ui.L tk 200 CJ-r/HP/hr.
- Potencia HP .'
de V!la.vinas ..
. ,. . 100

bDO
'

3 3
20 .40 "O "'t0
SO \00 ltO 140
1
m / 'nr

B~SOO R.2~timiento de aire .frH~o


- L~ ~nific~ -RAT~ ba.s.,do. sobre l,)V1 promeio de 60 7o sobrt tos wgfHP/~
3
. ele C.0\1SUI'I'io de c..oYnbustible cl 1500 m/hr por ki'lo<f1lUUO de Cl\c.\\.
'o AA~\-\ b\e ~c!o. \
E J~pio: ~ ~ -t~.ntw~~ t~C. ~p -1M. ~r~oru t. 1\ a.v.I-M- ~ 2..3o H!'
-~-~tor.u.. ~ ISOHt' JM.. ~~ ;..24\,s lti~s sobr.t 4o'/kora.
-t-WQ.u.c.bs \o\-~1 ~~= \~+ Z~C> ,-t \SO &,-= ~o I+P j '...dail"e ~.e.~-;
r \ e\ o M. : Q. = s 2 seo .-1M ?>Ir, = z 3. . ":l ..IM3Ls.e..~. ~ so ooo Pc. ..m
_,,-:- --.
,
....

1 sea
. _ - \LE.~\\LAC.ION DE. G.a.:se.s poe. ExpLoSivos
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- -~~~~~- fvtro._ k '{ .e.ut-; leteA~ d~ ~a4Q4 l
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t ( L + 12.0) VV~i~il1
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5~~~ "'-~-.iru Jel t~e-1 ~1
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pr.H~~ ~ M ~ ~ ~rM.w.-te
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10 15 zo 25 9
. Flujo de aire

'Dt.mu~te. 1~ ba.rr.w.ac.i.o~ el tlujo de.a.Are d.b.em' se.r 1~ ror


'i'Y\e..u.os ~~ .a.-1 et.ir.t. (!.0\.I.SUWiido por \M. p.er~ra.Jort:~s pQro.
aJc.a.t4ca.r k dic;.o\uciIII d~l !U.re ctCQ..i\-oso. .
Lo.. vw..\1 la.ciV\ pt-t.vista. pa.ra.. la.. c.c-us.hA.Ac.c..i~ _5Wl~<dUAM
t~ M AM.~C(.,w.T~ petra. ~ a..rYa.u~ ck. oh~ ttc.t;., id"'e'l .
_c. a-t.uo so le! o. dura._, p iY\h! ra , ca.\ ~fitUM.tAA-1-o, de .
.. lo.. ve\oc.id~J de.l ~re. rr..e.sco de.be w.rio.l' ~h-e 1'2. ~.
-~~ '1'11 /':l~.
... ,:'. ,. 18

- DETAI.U: BARRENO DE ,posTCORH ,. PA...~ ~. wUAfl J


.De.' T,.Cc;;;...:.<:..tA
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O.lOm.f

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-~ TACO . C"RRilO
~~~~~~Q
. E:STOPIN HONtL ,OE. RETA.IlOO
~OROON I'RIIoiACORO

... PETAI.I.E .f3AARENO DE CUA"( TODO~ LOS !'(llDANTE.S


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J: 'TQPIN NOHn Qt: liUAROO HIIIROQEL .
o. 27 7 1(~ .

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. - DETAI.I. f: 13ARRENO DE PISO

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1 <: ;</rJ)
IIOIUII.LU~ HIORu!IU,
0, 277 K9,
"'

3. 20 m.

FACTOR DE CARGA~ 1.1 KQ/m3 j:'.~U .i 1

~----------------~----~

... -,
21
. '..j:: ,:,r.

TUNEL .ACCESO A CASA DE MAQUINAS;

PLANTILLA DE BARRENACION V CARGA:


.'
... _,....
._ ,,

9
1
zoo 300

., 5 7

14.
' 14
.
~o"'
.. "
LZOt > :300. 200 300 ,'

' .
l ...
,
4
'
..
+
o. o+
1

11
~

12 11

10 .. '

Acotacones en metros

. o.z o. u
-r-~70 0.370 '
i 1 l.
:::
1
~o 150

0.1$
0.10 -:1-IU+O 100

Estopines ~pili.segW'ldos

-- .~
150 100 ,, 150

Fll.i. 7
DETALLE DE. CUNA
22

ACCESO. A C'ASA DE MA'QU 1N AS


...'\
BIFURCAClON
PL.ANTIL'tA DE BARRENACION Y CARGA

__ ___, 13 ----~

l.
.J'
...
'
4 5 .
12 200 12 r.o"'

m 200 no
11

10 ..

Acotaciones en metros

0.2$ o.u
1 o. m 1.~ .. 1 o. m j

l-
1~0 100 150
'

I.U O.IOEt
0.~0
0.1 100

',;

Estopines milisegundos
. l$0 '. 100 .1 50

DETAU~E';'.DE . CUNA FIG. ti


23
.' -
TUNEL AUXLIAR A TUBERIAS :A PRESION
BIFURCACfON. . i
PLANTILLA DE PARRE.NACION Y ~.~RGA.
. ...

. ..

;e .. 3.0m

- . ~-.
. .
'"
.
..
l
'.
. ~'.'P..

r 7 o 5 4
,)00 3 o

200.
.
12 . 4.0111,

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11
300 200- loo

r
'
, Acotaciones en metros
C . r ' ;,

..
1 0.312
. o. 25 0.25
.. +' , o 312 1:.
' .
,,0 100 150

1.1u o.~o.L.~~- 100 100.


0.3~ +
Estopines PlilisegWJdos ..
... -....:'
150 100 150

FIG. 9
~. ;

FAIROALE MIUE ALT 55FT HJ4-50 SLIFER TEST DAY 15-HQ1_1-84 11 ''51: 4'J
SLIFER 1S40H PLOT DAY 15-N0'-'-84 12' 56 82
SAMPLE INT= 2.5 USEC OA~SY FlLTER= 88 KHZ
:."!"'. .
SL!PLT
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.
40
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t--+-STEf1MING
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35
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.
..e
0 2 4 8 10 12 1.S .:.- 2J
.':)
TIME MILLISECONDS
F~GURE 9 DISPLACEMENT vs TIME - Velocity of detonation measurement using
the Slifer System developed at SANDIA NATIONAL LAEOK'?ORY.
L~

(FAIRDALE QUARRY, Mi :in Brothers S tone Company, Fairdale, IL) w


'

' 1 '
POV~ERt~lA.X 440 A~IFO
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,..

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1.

46

r:n-.__ P~1X411 O
(2 3/4 X 16 CART)
.
..-:;:; .''-"''
+-----:.-+-

120 110 lOO 90 80 70 t . 60 . . - '50 40 30 ! 20 o

SCALE . (FEET) ATLAS POWDER CO.


FIELD TECHNICAL OPERATJONS
... 1
.: .. TAHAOUA, PA.' >c.>.. > J -
'

w
ro
FIGURE 11
. PO\~ERHAX 460 /I.NFO :,,
..
48 ':

67 FT/SEC
---4-------J--~ -ANFO
11 ~E lt~SEC) l224 459 36 l53

72 FT/SEC
BENCH FLOOA
- P11X <'150
(2 3/,1 x 15 CMli

+-
/
l20 1 j) 1 lOO 90 70 60 50 40 30 20 lO o

SCAl_E (FEET) AlLAS POWDEA CO.


f!ELD lECilNICAL OPERAolDNS
1 AHAOUA. PA. 7C.

w
"'
FIGUR 2 .
'1
.. HOLE
DIA!-lETER
SPACING FOR CARTRIDGES QR
SLU.GS OF Et1UVSION IN ANFO>
LENGTH OR
Al~OUNTOF
( i n) COLUMN (.E t) EXPLOSIVE
-------------~----~---~--------~~-----~---~7-----~---------7-

2-,J/2 to 3-l/2 .4 16 1n

_-
4 to 6-3/4 ~ .. "':;._. ~. '6 8 > ,._ ,. :_., 15 30 lo.
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AL TERNAffE\VELOC;I; TY l.L.CYA O; I NG
POWERMlX Ll60. ANFo: . -
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.. - . "': : .

60 FT~~~{ ~ _.~

' . ' ! ~.

.... ,.
\. ~ ! . :_.:. ~-;_:'
90

.(
n- - ._ _ _ _,_
. \ .
DilE. CART .
2 3/'4 X 1i
'PI~X ~60
1207 690 5!7 .66 34

+----+---+---+----t---,---t-----+--::---t---+---+ ..----+ --+--;--+----+


. '
. 130 !20 110 100 90 80 70 60 50 30 20 10 o

SCALE (FEET) ATLAS POWOEA CO.


FlELD TECHNICAL OPEAATIONS
TAfiA QUA. PA. Fe:.
1
1
. . r .c.
o
FIGURE 13

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