Deutz Fahr Hydraulic Inversor 80 105 Workshop Manual

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WORKSHOP MANUAL

HYDRAULIC
INVERSOR

Seat and headquarters:

V.le Ing. F. Cassani, 15
24047 Treviglio (BG)
Tel. 0363/4211
Telex: 311472 Samtra I

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Der zeitliche Unterschied zwischen der Aktualisierung der Druckschriften und der Durchführung technischer
Veränderungen (die ständig vorgenommen werden, um immer hochwertigere Erzeugnisse auf den Markt zu bringen)
erfordern aus Gründen der Korrektheit des Hinweises, dass die in dieser Ausgabe enthaltenen Daten jederzeit geändert
werden können und deshalb unverbindlich sind.

Le temps qui s’écoule entre la mise à jour en impression et les modifications techniques (ces dernières changeant con-
tinuellement afin d’offrir aux utilisateurs des produits toujours plus qualifiés) nous oblige a vous signaler que les données
de la présente publication pourraient être susceptibles de variations. Elles sont données sans engagement de notre part.

Because of the possible time lag between the introduction of technical modifications (an on-going process the aim of
which is to offer products which are being continually improved) and the latest update of the manual, we must point
out, for the sake of correctness, that the data contained in this edition are liable to change at any time and are therefore
not binding.

La differenza tra i tempi di aggiornamento in stampa e i tempi delle modifiche tecniche (variando queste ultime continu-
amente, ciò al fine di offrire prodotti sempre più qualificati) impongono di dichiarare, per correttezza, che i dati conte-
nuti nella presente edizione sono suscettibili di variazione in qualsiasi momento e che quindi non sono impegnativi.

La diferencia entre los tiempos necesarios para poner al dia la impresiòn y los tiempos de las modificaciones tècnicas
(las que se verifican continuamente, con el objeto de ofrecer productos cada vez màs calificados) nos imponen declarar,
por corrección, que los datos contenidos en la presente ediciòn estàn sujetos a variaciones en cualquier momento y
que portanto no son obligativos.

A diferença entre os tempos necessãrrios para actualizar a impressão e os tempos das modificacões técnicas (que se
verificam continuamente, a fim de oferecer um produto cada vez mais qualificado), obrigam-nos a declarar, que os dados
contidos neste manuel são susceptiveis de variacão em qualquer momento e que portanto não são vinculatórios.
LIST OF SECTIONS 1

List of sections

Section 1 General information

Section 2 Description and operation

Section 3 Removal-Refitting and Overhaul

Section 4 Troubleshooting

Section 5 Electrical system and electronic components

2 LIST OF SECTIONS
GENERAL INFORMATION 1

SECTION 1
General information

Page

Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

‰ General information . . . . . . . . . . . . . . . . . . . . . 3

‰ Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

‰ Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

‰ Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

‰ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

‰ General information . . . . . . . . . . . . . . . . . . . . . 6

‰ Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

‰ Electrical system . . . . . . . . . . . . . . . . . . . . . . . . 8

‰ Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . 9

‰ Tyres and wheels . . . . . . . . . . . . . . . . . . . . . . . . 9

‰ Recognise the safety warnings . . . . . . . . . . . . . . 11

‰ Understand the safety terms . . . . . . . . . . . . . . . 11

‰ Protecting the environment . . . . . . . . . . . . . . . 11

‰ Follow the safety rules . . . . . . . . . . . . . . . . . . . 12

‰ Prepare for emergencies . . . . . . . . . . . . . . . . . . 12

‰ Wear protective clothing . . . . . . . . . . . . . . . . . 13

‰ Protect yourself against noise . . . . . . . . . . . . . . 13

‰ Inspect the tractor . . . . . . . . . . . . . . . . . . . . . . . 13

‰ Use the handholds and steps . . . . . . . . . . . . . . . 14

‰ Adjust the driver’s seat . . . . . . . . . . . . . . . . . . . 14

‰ Fasten the seat belts. . . . . . . . . . . . . . . . . . . . . . 14

‰ Only operate the tractor from the driver’s seat 15

‰ Never carry passengers on the tractor . . . . . . 15

‰ Avoid accidents when reversing . . . . . . . . . . . . 16

‰ Avoid accidents caused by movement of the tractor 16

2 GENERAL INFORMATION

‰ Caryy out maintenance in safe conditions . . . . 17

‰ Warn others that maintenance work is in progress. 17

‰ Keep well clear of moving parts . . . . . . . . . . . . 18

‰ Protect yourself from flying splinters . . . . . . . . 18

‰ Dispose of all waste in an appropriate manner 18

‰ Work in a clean area . . . . . . . . . . . . . . . . . . . . . 18

‰ Ensure the work area is well illuminated . . . . . 19

‰ Wash the tractor regularly . . . . . . . . . . . . . . . . 19

‰ Avoid acid burns . . . . . . . . . . . . . . . . . . . . . . . . 19

‰ Starting the engine using auxiliary batteries . . . 20

‰ Avoid battery explosions . . . . . . . . . . . . . . . . . 20

‰ Avoid burns . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

‰ Keep the tractor clean . . . . . . . . . . . . . . . . . . . 21

‰ Be careful of fluids under pressure . . . . . . . . . . 22

‰ Avoid the danger of bursting tyres . . . . . . . . . . 23

‰ Handle fluids safely – Prevent fires . . . . . . . . . . 23

‰ Prevent fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

‰ Evacuation in case of fire . . . . . . . . . . . . . . . . . . 25

‰ Exhaust gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

‰ Use the proper tools . . . . . . . . . . . . . . . . . . . . . 25

‰ Do not apply heat near pressurised pipes . . . . 26

‰ Do not heat pipes containing inflammable fluids. 26

‰ Remove paint before welding or heating parts . 26

‰ Tightening torques . . . . . . . . . . . . . . . . . . . . . . . 27
GENERAL INFORMATION 3

Safety rules
General information
Read the Use and Maintenance instruction manual carefully
before starting the tractor and before carrying out any
servicing, refuelling or other operations.
Read carefully the explanations given for each safety plate
on the tractor before starting the tractor and before
carrying out any servicing, refuelling or other operations.
It is essential that all operators who use the tractor
understand the precise meaning of all the safety notices.
This will significantly reduce the risk of accident and
personal injury.
Do not allow unauthorised persons to repair or service the
tractor.
Do not wear rings, wristwatches, jewellery, or any loose or
dangling clothing, such as neckties, scarves, unbuttoned or
unzipped jackets, that could get caught in the moving parts of
the tractor. We recommend that you use approved protective
clothing, for example: hard hat, shoes with non-slip soles,
gloves, ear defenders, safety goggles, reflective jackets and
respiratory protection when required. Ask your employer
about the safety regulations and safety equipment.
To reduce the risk of tripping or slipping, keep the operator
station, the access steps, the handrails and the grab handles
clean and free of foreign objects or traces of grease, oil,
mud and snow at all times. Clean any mud or grease from
the soles of your shoes before using the tractor.
Do not jump on to or down from the tractor. Keep either
both hands and one foot or both feet and one hand on the
steps and handrails at all times.
Do not use the controls or hoses as handholds: these
components are not fixed and do not provide stable
support. Moreover, accidental operation of a control could
cause the tractor or implement to move.
Never attempt to operate the tractor or use the attached
implements from any position other than seated in the
driving seat. In all circumstances, keep your head, body,
limbs, hands and feet inside the driving compartment to
avoid the risk of injury.
Watch out for slippy access steps, handles and handrails, as
well as slippy ground conditions around the tractor. Always
wear safety boots or shoes with soles made from non-slip
material.
Wait until the tractor has come to complete stop before
dismounting.
Do not exceed the tractor’s lifting capacity.

Starting
Do not start or drive the tractor if damaged.
Inspect the tractor from all sides before mounting.
Before using the tractor, make sure that any potentially
dangerous conditions have been suitably recitified.
Notify the maintenance personnel of any anomalies in the
operation of any components or systems.
Before starting the tractor, adjust the seat for maximum
driving comfort and lock it in position. Before operating the
tractor or its equipment, make sure that the no-one is
within the operating radius. Sound the horn.
Comply with all hand signals, safety signals and warning
signs.
Never check/top up the fuel level or charge the batteries in
the presence of naked flames, sparks or smoking materials.
4 GENERAL INFORMATION

Make sure that no-one is within the working area before

starting the tractor.
Adjust the rearview mirrors to obtain a clear view of the
area behind the tractor.
Ensure that the engine speed is suited to the task in hand.
If the hydraulic controls or other hydraulic systems fail to
respond correctly, have the tractor checked over.

Operation
Never run the engine in enclosed areas without adequate
ventilation to prevent toxic exhaust gases from accumulating in
the atmosphere.
Keep the operator station clear of foreign objects,
especially items that are not secured. Never use the tractor
to transport objects that are not equipped with suitable
attachments.
Do not attempt to mount or dismount from the tractor
when it is moving.
Ensure that no-one is standing within the operating radius
of the tractor before starting the engine or operating the
implements. Sound the horn.
Comply with all hand signals, safety signals and warning
signs.
When reversing, always look in the direction of travel.
Watch out for persons in the working area. Stop work if
anyone comes within the operating radius of the tractor.
Keep a safe distance from other vehicles or obstacles so as
to ensure good visibility.
Always give way to loaded vehicles.
Always ensure you have a clear view of the area in which
you are working or manoeuvring.
The cab windows must always be kept clean.
Be aware of the possibility to find soft ground conditions in
the vicinity of recently built walls. The combined weight of
the embankment and the tractor could cause the wall to
collapse.
Be careful when entering dark areas with the tractor. Use
all the available lights. Do not enter areas where visibility is
too poor.
If the engine tends stall under load or when idling, notify
the maintenance personnel. Do not use the tractor until
the problem has been solved.
Periodically check the condition of the exhaust system
components: exhaust gases are toxic.
All operators should know the operating limits of the
tractor.

When working on slopes or steep drops, take care to avoid

loss of grip or soft ground which could cause the tractor to
suddenly overturn.
Do not operate the tractor if you are tired or unwell.
Take extra care when fog, smoke or dust obscure your
vision.
Constantly check the work area to identify any potential
hazards. Some examples of dangerous work areas are:
slopes, rocky overhangs, forests, precipices, land subject to
landslides, embankments, loose earth, ditches, ridges. Use
extreme care when operating the tractor in the above
areas.
Wherever possible, avoid driving over obstacles such as
very uneven ground, rocks, tree trunks, steps, escarpments
and railway lines. Where there is no alternative, keep the
tractor perpendicular to the obstacle and proceed with
great care. Reduce speed. Approach the apex slowly,
GENERAL INFORMATION 5

balance the tractor on the obstacle and descend equally

slowly.
To cross over deep ruts or ditches, position the tractor so
it is perpendicular to the obstacle, reduce speed and
proceed with care. The degree of incline that can be safely
negotiated by a tractor depends on a number of factors,
including the type of terrain, the load and the type of
tractor, the speed and the visibility.
When working on inclines, safety rules are no substitute for
experience and good sense.
Always watch out for collapsing walls, falling objects and
landslips.
Remember that these hazards may sometimes be hidden by
bushes, undergrowth etc..
Avoid piles of brushwood, bushes, trunks and rocks. Never
drive over these or any other uneven surfaces which could
cause loss of grip or traction, particularly when on slopes
or embankments.
Take care to avoid changes in grip conditions that could
cause loss of control.
Use extreme caution when working on frozen ground
or ice, on terraced ground or near landslips.
All the hazards described above may be encountered when
working with the tractor on virgin terrain. In these areas,
there are the additional hazards of falling heavy branches
and large tree roots, which can act as a a lever and overturn
the tractor when the tree is felled.
Position the tractor for unloading and loading so that you
turn to the left for loading for maximum visibility.
Never use the tractor as a working platform. Never use the
tractor for tasks unsuited to its characteristics (e.g. pushing
or towing).
Watch out for persons in the work area.
Adjust the tractor speed to suit the load and the ground
conditions.
Any loads to be lifted by the tractor must be attached to
the hitch provided.
Never exceed the specified load capacity.
All the load capacities refer to the tractor on level
ground and do not apply when working on slopes.
Avoid driving in a transverse direction across inclines. Drive
stright up or straight down the slope.
Judge the working conditions correctly, particularly the
consistency of the soil.

Stopping
Each time you interrupt work for any reason, check that all
the controls are set to neutral.
Never leave the tractor with the engine running.
Ensure that all implements are in positions of safety. Check
that all controls are in neutral position. Set the engine
controls to the stop positions. Turn off the ignition switch.
Consult the Use and Maintenance instruction manual.
Park the tractor in an area away from working machinery
or moving vehicles. Park on firm, level ground. Where this
is not possible, park the tractor so that it is perpendicular
to the slope, making sure that there is no possibility of it
sliding downhill.
Always switch off at the igntion switch before cleaning,
repairing, servicing or parking the tractor to prevent
accidental or unauthorised starting.
Lock the tractor whenever you leave it unattended.
Deutz Fahr Hydraulic Inversor 80 105 Workshop Manual
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6 GENERAL INFORMATION

Make sure you carry out all the required operations when
stopping the tractor as described in the Use and
Maintenance manual.
Set all the controls to the required positions for stopping
the tractor. See the Use and Maintenance manual.
Do not park the tractor on a slope without properly
securing the tractor to prevent it rolling.
Always follow the instructions for stopping the tractor
given in the
Use and Maintenance instruction manual.

Maintenance
General information
Read the Use and Maintenance instruction manual before
proceeding with starting, use, maintenance, refuelling or
other operations on the tractor.
Read and follow all the instructions contained on the safety
notices affixed to the tractor before proceeding with
starting, use, maintenance, refuelling or other operations
on the tractor.
Do not allow unauthorised persons to repair or service the
tractor. Do not carry out any work on the implement that
is not authorised.
Follow the recommended procedures for maintenance and
repairs.
Do not wear rings, wristwatches, jewellery, or any loose or
dangling clothing, such as neckties, scarves, unbuttoned or
unzipped jackets, that could get caught in the moving parts of
the tractor. We recommend that you use approved protective
clothing, for example: hard hat, shoes with non-slip soles,
gloves, ear defenders, safety goggles, reflective jackets and
respiratory protection when required. Ask your employer
about the safety regulations and safety equipment.
Do not use the controls or hoses as handholds: these
components are not fixed and do not provide stable
support. Moreover, accidental operation of a control could
cause the tractor or implement to move.
Do not jump on to or down from the tractor. Keep either
both hands and one foot or both feet and one hand on the
steps and handrails at all times.
When carrying out servicing or repair operations, no-one
must be seated in the driver seat unless a qualified operator
who is assisting with the operation.
To reduce the risk of tripping or slipping, keep the operator
station, the access steps, the handrails and the grab handles
clean and free of foreign objects or traces of grease, oil,
mud and snow at all times Clean any mud or grease from
the soles of your shoes before using the tractor.
Never attempt to operate the tractor or use the attached
implements from any position other than seated in the
driving seat.

Keep the operator station clear of foreign objects, especially

items that are not secured.
Before starting the tractor or operating an implement,
sound the horn and check that no-one is standing in the
vicinity.
Do not lubricate, repair or adjust the tractor with the
engine running.
Never wear loose or unfastened clothing or jewellery when
working near rotating parts.

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