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CHEESE
Dr. Kamal Bashyal
• Cheese is the most important and popular products of the dairy world. • Cheese making has been an age old practice as it served as a very effective means of preserving milk solids through moisture removal by coagulation and had a longer self-life besides high nutritive value. • The method of cheese-making differed from region to region and meets the diverse local tastes and requirements which led to the development of numerous varieties of cheeses. DEFINITION
• Cheese is “the curd of milk separated from the whey
and pressed into solid mass”. • It is defined as “a product made from the curd obtained from milk by coagulating the casein with the help of rennet or similar enzymes in the presence of lactic acid produced by micro-organisms, from which part of the moisture has been removed by cutting, cooking and/or pressing and has been shaped in and ripened by holding it for some time at specified temperatures and humidities.” TYPES OF CHEESES • The classification of cheese is based on a number of factors like raw material, type of consistency, appearance (interior and exterior), fat content, moisture content, and ripening methods. • The most commonly used criteria are the moisture content of the finished product and the mode of ripening. Based on moisture content: • Very hard: Moisture less than 25% • Hard: Moisture content 25-36% • Semi-hard: Moisture content 36-40% • Soft: Moisture content >40% Based on mode of ripening
A. Bacteria ripened: Ripening is brought about by different
bacteria like lactococci, lactobacilli, leuconostocs, Propionibacterium and brevibacteria, etc. • Internal ripened: Cheddar, Swiss, Edam/Gouda, Mozzarella, etc. • External ripened: Limburger, Gruyère, Esrom, Tilsit, etc. B. Mold ripened: Ripening is brought about by mold species like Penicillium throughout the interior and/or on the surface of the cheese. Eg. Roquefort, Gorgonzola, Stilton and Danish Blue. C. Unripened: Ripening is not done. Eg. Ricotta, Feta, Paneer, etc. Steps in cheese making process • 1. Sterilization of Cheese making environmemt. • 2. Pasteurization of milk: It reduces the spoilage of organisms and improves the environment for the growth of starter cultures at 650C for 30 minutes. • 3. Standardization of milk • 4. Inoculation of starter culture (lactic acid bacteria) at 320C. • 5. Addition of rennet: Addition of rennet causes coagulation of milk. The caesin protein in milk gets coagulated results into curd formation. • 6. Cutting of curd: Curd is then cut into small pieces that promotes the process of separating the liquid ( Whey) from the milk solids (Curds). • 7. Cooking the coagulum: Curds and whey are heated until desired temperature and firmness of the curd is achieved. • 8. The Whey is then drained off, leaving a tightly formed curd. • 9. Salting: Salt adds flavour and also acts as preservative so the cheese doesnot spoil. Salt can be directly added to the curd or curd can be immersed into the brine solution. • 10. Shaping: the cheese is put into a mold to form it into a specific shape. During this process, the cheese is also pressed with weights or a machine to expel any remaining liquid. • 11. Ripening: The ripening process is carried out in room with specific temperature and humidity. Rennet
• All cheese making depends upon formation of curd by the
action of rennet or similar enzymes except in cottage cheeses. • The active principle in rennet is an enzyme chymosin, and coagulation takes place shortly after it is added to the milk. The two major processes occurs after the addition of rennet are: • Change of casein to paracasein under the influence of rennet • Precipitation of paracasein in the presence of calcium ions → The whole process is governed by the temperature, acidity, and calcium content of the milk as well as other factors → The optimum temperature for rennet is 40°C, but lower temperatures are normally used in the practice, to avoid excessive hardness of the coagulum • Rennet is extracted from the stomachs of young calves and marketed in form of a solution with a strength of 1:10000 to 1:15 000, which means that one part of rennet can coagulate 10000 – 15000 parts of milk in 40 minutes at 35°C. • Bovine and porcine rennet are also used, often in combination with calf rennet (50:50, 30:70, etc.). • Rennet in powder form is normally 10 times as strong as liquid rennet. Cheese making
A: vat during stirring
B: vat during cutting
C: vat during whey drainage
D: vat during pressing
Stretching the curd
• Stretching the curd is an
important operation for several kinds of cheese, in particular the pasta filata style, Mozzarella being the best known. • Traditionally the curd was immersed in hot (about 800C) water and the fluid mass of cheese was pulled into strands to align the protein fibers and then poured into a container to cool. Cheddaring
• Cheddaring is a mild form of stretching in
which the curd is piled up and held warm so that water drains. • The pH of the curd falls during this process and whey continues to exude. • In large scale manufacture, this is done in large machines RIPENING CHEESES Ripening of cheese • This process is especially important, since it defines the flavour and texture of the cheese, which differentiates the many varieties. Duration is dependent on the type of cheese and the desired quality, and typically ranges from three weeks to two or more years. THANK YOU