TRAINING DATA Switchgear Testing

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QUALITY TRAINING ON

MV SWITCHGEAR TESTING

PROJECT-ALZOUR LNGI PROJECT


SUBCON – ALGHANIM
DATE- 25-01-2019

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ct O ver view
Proje
1. Project : ALZOUR LNGI Project
in Alzour ,Kuwait

2. Project Owner : KIPIC


Main Contractor : HYUNDAI ENGINEERING
Sub Contractor : ALGHANIM INTERNATIONAL
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 Transformer Testing includes the following


1. Insulation Resistance Test
2. Circuit Breaker TimingTest
3. VT Testing
4.CT Testing
5. Breaker Contact Resistance
6. High Voltage Test

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Work Flow
Insulation Resistance Test

Keep all the feeders disconnected and breakers closed condition and bussection
panel disconnected and breaker in closed condition. Check the busbar insulation
resistance value by using megger between phase to earth and record. Phase to
earth 5KV for 1minute . Same shall be applied for all phases.
Work Flow
Circuit Breaker Timing Test

The measurement of operating timing for breaker opening and closing can be made
by breaker analyzer or three pole time interval meter. Close the earth switch for the
particular feeder. Connect the positive supply to the test equipment and the close
and open supply to breaker. Connect the timer leads between CB terminals and
earth. Perform the C,O &OCO operations through test equipment and record the
result. During the OCO operation the spring shall be precharged and the spring
charge MCB shall be switched off. The close coil current /resistance and trip coil
current/resistance shall be recorded from test kit.
Work Flow
Breaker Contact Resistance Test

Close the circuit breaker and earth switch of all the feeders keeping the disconnector
open.Inject 100A DC through breaker poles to earth and measure the milli volt drop across the
breaker pole to earth for all feeders and record it. Close the circuit breaker and disconnect all
the feeders. Inject 100A DC through breaker poles between bay to bay and measure the milli
drop across the bays. The contact resistance of the CB and earth switch shall be calculated
by ohms law.
Work Flow
VT Testing

VT testing includes
Insulation Resistance Test
Polarity Test
Winding Resistance
Ratio Test
Work Flow
CT Testing

CT testing includes
Ratio Test
Polarity Test
Winding Resistance Test
Insulation Resistance Test
Primary Injection Test
Work Flow
High Voltage Test

Check mechanical operation of all breakers including disconnector and earth


switch. Check the bus bar tightness and ensure it is upto the required torque.
Ensure all VTs are isolated and grounded. Close all CT Secondary shorting
links.Apply rated short duration power frequency withstand voltage to R phase and
other phase connected to ground. The applied AC High voltage at site should not
exceed 80% of applied AC High voltage during factory test. Inject the voltage for
1min duration and note down the leakage current in Ma. Measure the
leakage current from the HV test kit and record it. Switch off the kit. Discharge R
phase by earthing rod. Repeat the test for other phases also
Work Flow
Protection test on Devices

The transformer protection devices are operated/simulated and the contacts are verified
Buchholz relay- actuated by pressing test button
Pressure relief device- the limit switch is stimulated
WTI/OTI-by rotating the dial

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