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INTERPRETING
LAYOUT PLAN OBJECTIVES:
1. Explain the meanings of signs and symbol used in
lay outing plan for fish processing activity;
2. Interpret layout plan for fish processing area
according to standard set; Different Fish Processing Activities • Processing raw materials like fish involves several activities from start to finish. • These activities must be done in an orderly manner. The following are the activities involved in processing fish: • 1. Receiving. This is when the raw materials are sorted and graded according to their size, species, and quality. Segregation of suitable raw materials from unsuitable ones are done in this activity. • 2. Preparation. This activity involves preparing the fish for processing. It includes steps such as washing, eviscerating or removal of internal organs, cutting, brining, and pre-cooking the fish by steaming, blanching, or • 3. Processing/sterilizing. The fish undergoes final processing and complete sterilization to become a processed finished product. • 4. Storing. Proper storing of finished fishery products such as canned or bottled fish, smoked fish, pickled fish, and salted fish should be placed in controlled storage room in order to extend the its shelf life. • 5. Packaging. This activity involves the wrapping or enclosing processed food and fish products either in bottles or in cans in order to protect and preserve the finished products. • 6. Labeling. Any form of attachment to the products that gives the correct information regarding it. It maybe a tag, picture, brand, trademark or other description that tells about what the product can offer. Signs and Symbols Used in a Layout Plan for Fish Processing Activities • The nature of food processing activities done greatly affects how resources should be physically arranged inside the food processing area. • A flow chart is a diagram that uses graphic symbols to depict the flow of a process or activity. It is sometimes called as flow diagram. • There are several symbols that can be used in making a flowchart but the following are some of the basic signs and symbols used to depict fish processing activities. Interpreting Food Processing Room Layout Plan
• A layout is the detailed drawing of the physical arrangement of
the all the resources that will occupy a certain space or area. These resources may include the furniture, equipment, different rooms or area, workers, etc. • Layout planning is deciding the best arrangement of all these resources. A layout plan must consider two major aspects, these are hygiene and economy. Advantages of an ideal layout • 1. Economies in Handling • Cost on handling materials can be cut down by planning a layout that taking long distance movements is avoided and specific handling operations are eliminated. • 2. Effective Use of Available Area • Proper planning of the food processing layout should be done since every space available is valuable especially in urban areas. • 3. Minimization of Production Delays • Layout is a significant factor in the timely execution of processes especially during bulk production. An ideal layout eliminates such causes of delays as shortage of space, long-distance movements of materials, spoiled work and thus contributes to the speedy execution of orders. • 4. Improved Quality Control • Quality of the products is foremost to any food processing. Thus, inspection and quality assurance should be done in all stages of manufacturing to ensure better quality control. • 5. Avoidance of Bottlenecks • refer to any place in a production process where materials tend to pile up or are produced at a lower speed than the previous or subsequent operations. Bottlenecks are caused by inadequate machine capacity, inadequate storage space or low speed on part of the operators. The results of bottlenecks are delays in productions schedules, congestion, accidents and wastage of floor area. All these may be overcome with an efficient layout. • 6. Better Production Control • A good food processing layout is a requirement to have a production of a right type product, at the right time at a reasonable cost. A good layout provides production control officers with a systematic basis upon which to build organization and operational procedures. • 7. Improve Utilization of Labor • Time spent of workers in doing their jobs contribute to a productive operation. This is achieved by having good and effective layout design in handling the flow of materials in every processes. • 8. Improve the Morale of Workers • A good layout can make way for better working condition, better worker facilities, reduced number of accidents, and increased LECTURE AREA BOARD ENTRANCE PROCESSING AREA TRIMMING STORAGE WORKING AREA SINK TOILET TEACHER’S TABLE CREATE A LAYOUT OF YOUR PROCESSING ROOM