Lecture 1 - Introduction to CFD

Applied Computational Fluid Dynamics

Instructor: André Bakker
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© André Bakker (2002-2004) 1

© Fluent Inc. (2002)
Fluid dynamics
• Fluid dynamics is the science of fluid motion.
• Fluid flow is commonly studied in one of three ways:
– Experimental fluid dynamics.
– Theoretical fluid dynamics.
– Numerically: computational fluid dynamics (CFD).
• During this course we will focus on obtaining the knowledge
required to be able to solve practical fluid flow problems using
CFD.
• Topics covered today include:
– A brief review of the history of fluid dynamics.
– An introductory overview of CFD.

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Antiquity
• Focus on waterworks: aqueducts,
canals, harbors, bathhouses.
• One key figure was Archimedes -
Greece (287-212 BC). He initiated
the fields of static mechanics,
hydrostatics, and pycnometry (how
to measure densities and volumes of
objects).
• One of Archimedes’ inventions is the
water screw, which can be used to
lift and transport water and granular
materials.

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Leonardo da Vinci - Italy (1452-1519)
• Leonardo set out to observe all
natural phenomena in the visible
world, recognizing their form and
structure, and describing them
pictorially exactly as they are.
• He planned and supervised canal and
harbor works over a large part of
middle Italy. In France he designed a
canal that connected the Loire and
Saone.
• His contributions to fluid mechanics
are presented in a nine part treatise
(Del moto e misura dell’acqua) that
covers the water surface, movement
of water, water waves, eddies, falling
water, free jets, interference of
waves, and many other newly
observed phenomena.

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Leonardo da Vinci “A Gigantic Explosion”

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Isaac Newton - England (1643-1727)
• One of the most important figures in
science.
• Most well known for his three laws of
motion.
• His key contributions to fluid mechanics
include:
– The second law: F=m.a.
– The concept of Newtonian viscosity in which
stress and the rate of strain vary linearly.
– The reciprocity principle: the force applied
upon a stationary object by a moving fluid is
equal to the change in momentum of the
fluid as it deflects around the front of the
object.
– Relationship between the speed of waves at
a liquid surface and the wavelength.

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18th and 19th century
• During this period, significant work was done trying to mathematically
describe the motion of fluids.
• Daniel Bernoulli (1700-1782) derived Bernoulli’s equation.
• Leonhard Euler (1707-1783) proposed the Euler equations, which
describe conservation of momentum for an inviscid fluid, and
conservation of mass. He also proposed the velocity potential theory.
• Claude Louis Marie Henry Navier (1785-1836) and George Gabriel
Stokes (1819-1903) introduced viscous transport into the Euler
equations, which resulted in the Navier-Stokes equation. This forms
the basis of modern day CFD.
• Other key figures were Jean Le Rond d’Alembert, Siméon-Denis
Poisson, Joseph Louis Lagrange, Jean Louis Marie Poiseuille, John
William Rayleigh, M. Maurice Couette, and Pierre Simon de Laplace.

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Osborne Reynolds - England (1842-1912)
• Reynolds was a prolific writer who
published almost 70 papers during
his lifetime on a wide variety of
science and engineering related
topics.
• He is most well-known for the
Reynolds number, which is the ratio
between inertial and viscous forces
in a fluid. This governs the transition
from laminar to turbulent flow.
• Reynolds’ apparatus consisted of a long glass pipe through which water
could flow at different rates, controlled by a valve at the pipe exit. The
state of the flow was visualized by a streak of dye injected at the entrance
to the pipe. The flow rate was monitored by measuring the rate at which
the free surface of the tank fell during draining. The immersion of the pipe
in the tank provided temperature control due to the large thermal mass of
the fluid.
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First part of the 20th century
• Much work was done on refining theories
of boundary layers and turbulence.
• Ludwig Prandtl (1875-1953): boundary
layer theory, the mixing length concept,
compressible flows, the Prandtl number,
and more.
• Theodore von Karman (1881-1963)
analyzed what is now known as the von
Karman vortex street.
• Geoffrey Ingram Taylor (1886-1975):
statistical theory of turbulence and the
Taylor microscale.
• Andrey Nikolaevich Kolmogorov (1903-
1987): the Kolmogorov scales and the
universal energy spectrum.
• George Keith Batchelor (1920-2000):
contributions to the theory of
homogeneous turbulence.

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Lewis Fry Richardson (1881-1953)
• In 1922, Lewis Fry Richardson developed the first numerical
weather prediction system.
– Division of space into grid cells and the finite difference
approximations of Bjerknes's "primitive differential equations.”
– His own attempt to calculate weather for a single eight-hour period
took six weeks and ended in failure.
• His model's enormous calculation requirements led Richardson to
propose a solution he called the “forecast-factory.”
– The "factory" would have filled a vast stadium with 64,000 people.
– Each one, armed with a mechanical calculator, would perform part of
the calculation.
– A leader in the center, using colored signal lights and telegraph
communication, would coordinate the forecast.

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1930s to 1950s
• Earliest numerical solution: for flow past a cylinder (1933).
• A.Thom, ‘The Flow Past Circular Cylinders at Low Speeds’, Proc. Royal
Society, A141, pp. 651-666, London, 1933
• Kawaguti obtains a solution for flow around a cylinder, in 1953 by
using a mechanical desk calculator, working 20 hours per week
for 18 months, citing: “a considerable amount of labour and
endurance.”
• M. Kawaguti, ‘Numerical Solution of the NS Equations for the Flow
Around a Circular Cylinder at Reynolds Number 40’, Journal of Phy. Soc.
Japan, vol. 8, pp. 747-757, 1953.

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1960s and 1970s
• During the 1960s the theoretical division at Los Alamos contributed many numerical
methods that are still in use today, such as the following methods:
– Particle-In-Cell (PIC).
– Marker-and-Cell (MAC).
– Vorticity-Streamfunction Methods.
– Arbitrary Lagrangian-Eulerian (ALE).
– k- turbulence model.
• During the 1970s a group working under D. Brian Spalding, at Imperial College, London,
develop:
– Parabolic flow codes (GENMIX).
– Vorticity-Streamfunction based codes.
– The SIMPLE algorithm and the TEACH code.
– The form of the k- equations that are used today.
– Upwind differencing.
– ‘Eddy break-up’ and ‘presumed pdf’ combustion models.
• In 1980 Suhas V. Patankar publishes Numerical Heat Transfer and Fluid Flow, probably
the most influential book on CFD to date.

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1980s and 1990s
• Previously, CFD was performed using academic, research and in-
house codes. When one wanted to perform a CFD calculation,
one had to write a program.
• This is the period during which most commercial CFD codes
originated that are available today:
– Fluent (UK and US).
– CFX (UK and Canada).
– Fidap (US).
– Polyflow (Belgium).
– Phoenix (UK).
– Star CD (UK).
– Flow 3d (US).
– ESI/CFDRC (US).
– SCRYU (Japan).
– and more, see www.cfdreview.com.

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What is computational fluid dynamics?
• Computational fluid dynamics (CFD) is the science of predicting
fluid flow, heat transfer, mass transfer, chemical reactions, and
related phenomena by solving the mathematical equations which
govern these processes using a numerical process.
• The result of CFD analyses is relevant engineering data used in:
– Conceptual studies of new designs.
– Detailed product development.
– Troubleshooting.
– Redesign.
• CFD analysis complements testing and experimentation.
– Reduces the total effort required in the laboratory.

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CFD - how it works
• Analysis begins with a mathematical
Filling
model of a physical problem. Nozzle
Bottle
• Conservation of matter, momentum,
and energy must be satisfied
throughout the region of interest.
• Fluid properties are modeled
empirically.
• Simplifying assumptions are made in
order to make the problem tractable
(e.g., steady-state, incompressible,
inviscid, two-dimensional). Domain for bottle filling
problem.
• Provide appropriate initial and
boundary conditions for the problem.

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CFD - how it works (2)
• CFD applies numerical methods (called
discretization) to develop approximations of
the governing equations of fluid mechanics in
the fluid region of interest.
– Governing differential equations: algebraic.
– The collection of cells is called the grid.
– The set of algebraic equations are solved
numerically (on a computer) for the flow field
variables at each node or cell.
– System of equations are solved
simultaneously to provide solution.
• The solution is post-processed to extract
quantities of interest (e.g. lift, drag, torque, Mesh for bottle filling
heat transfer, separation, pressure loss, etc.). problem.

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Discretization
• Domain is discretized into a finite set of control volumes
or cells. The discretized domain is called the “grid” or the “mesh.”
• General conservation (transport) equations for mass, momentum,
energy, etc., are discretized into algebraic equations.
• All equations are solved to render flow field.


t V
dV   V  dA     dA   S dV
A A V

unsteady convection diffusion generation Fluid region of

pipe flow
discretized into
 control
Eqn. finite set of
volume
continuity 1 control volumes
x-mom. u (mesh).
y-mom. v
energy h

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Design and create the grid
• Should you use a quad/hex grid, a tri/tet grid, a hybrid grid, or a
non-conformal grid?
• What degree of grid resolution is required in each region of the
domain?
• How many cells are required for the problem?
• Will you use adaption to add resolution?
• Do you have sufficient computer memory?

tetrahedron pyramid
triangle

arbitrary polyhedron
hexahedron prism or wedge
quadrilateral

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Tri/tet vs. quad/hex meshes
• For simple geometries, quad/hex
meshes can provide high-quality
solutions with fewer cells than a
comparable tri/tet mesh.

• For complex geometries,

quad/hex meshes show no
numerical advantage, and you
can save meshing effort by using
a tri/tet mesh.

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Hybrid mesh example
• Valve port grid.
• Specific regions can be meshed
with different cell types.
tet mesh
• Both efficiency and accuracy are
enhanced relative to a
hex mesh
hexahedral or tetrahedral mesh
alone.

wedge mesh

Hybrid mesh for an

IC engine valve port
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Dinosaur mesh example

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Set up the numerical model
• For a given problem, you will need to:
– Select appropriate physical models.
– Turbulence, combustion, multiphase, etc.
– Define material properties.
• Fluid.
• Solid.
• Mixture.
– Prescribe operating conditions.
– Prescribe boundary conditions at all boundary zones.
– Provide an initial solution.
– Set up solver controls.
– Set up convergence monitors.

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Compute the solution
• The discretized conservation equations are solved iteratively. A
number of iterations are usually required to reach a converged
solution.
• Convergence is reached when:
– Changes in solution variables from one iteration to the next are
negligible.
– Residuals provide a mechanism to help monitor this trend.
– Overall property conservation is achieved.
• The accuracy of a converged solution is dependent upon:
– Appropriateness and accuracy of the physical models.
– Grid resolution and independence.
– Problem setup.

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Examine the results
• Visualization can be used to answer such questions as:
– What is the overall flow pattern?
– Is there separation?
– Where do shocks, shear layers, etc. form?
– Are key flow features being resolved?
– Are physical models and boundary conditions appropriate?
– Numerical reporting tools can be used to calculate quantitative
results, e.g:
• Lift, drag, and torque.
• Average heat transfer coefficients.
• Surface-averaged quantities.

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Velocity vectors around a dinosaur

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Velocity magnitude (0-6 m/s) on a dinosaur

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Tools to examine the results
• Graphical tools:
– Grid, contour, and vector plots.
– Pathline and particle trajectory plots.
– XY plots.
– Animations.
• Numerical reporting tools:
– Flux balances.
– Surface and volume integrals and averages.
– Forces and moments.

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Pressure field on a dinosaur

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Forces on the dinosaur
• Drag force: 17.4 N.
• Lift force: 5.5 N.
• Wind velocity: 5 m/s.
• Air density: 1.225 kg/m3.
• The dinosaur is 3.2 m tall.
• It has a projected frontal area of A = 2.91 m2.
• The drag coefficient is:

FD 17.4
CD  1 2   0.11
2
 v A 0.5 *1.225 * 25 * 2.91

• This is pretty good compared to the average car! The streamlined

back of the dinosaur resulted in a flow pattern with very little
separation.
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Consider revisions to the model
• Are physical models appropriate?
– Is flow turbulent?
– Is flow unsteady?
– Are there compressibility effects?
– Are there 3D effects?
– Are boundary conditions correct?
• Is the computational domain large enough?
– Are boundary conditions appropriate?
– Are boundary values reasonable?
• Is grid adequate?
– Can grid be adapted to improve results?
– Does solution change significantly with adaption, or is the solution
grid independent?
– Does boundary resolution need to be improved?

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Applications of CFD
• Applications of CFD are numerous!
– Flow and heat transfer in industrial processes (boilers, heat
exchangers, combustion equipment, pumps, blowers, piping, etc.).
– Aerodynamics of ground vehicles, aircraft, missiles.
– Film coating, thermoforming in material processing applications.
– Flow and heat transfer in propulsion and power generation systems.
– Ventilation, heating, and cooling flows in buildings.
– Chemical vapor deposition (CVD) for integrated circuit
manufacturing.
– Heat transfer for electronics packaging applications.
– And many, many more!

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Advantages of CFD
• Relatively low cost.
– Using physical experiments and tests to get essential engineering
data for design can be expensive.
– CFD simulations are relatively inexpensive, and costs are likely to
decrease as computers become more powerful.
• Speed.
– CFD simulations can be executed in a short period of time.
– Quick turnaround means engineering data can be introduced early in
the design process.
• Ability to simulate real conditions.
– Many flow and heat transfer processes can not be (easily) tested,
e.g. hypersonic flow.
– CFD provides the ability to theoretically simulate any physical
condition.

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Advantages of CFD (2)
• Ability to simulate ideal conditions.
– CFD allows great control over the physical process, and provides the
ability to isolate specific phenomena for study.
– Example: a heat transfer process can be idealized with adiabatic,
constant heat flux, or constant temperature boundaries.
• Comprehensive information.
– Experiments only permit data to be extracted at a limited number of
locations in the system (e.g. pressure and temperature probes, heat
flux gauges, LDV, etc.).
– CFD allows the analyst to examine a large number of locations in the
region of interest, and yields a comprehensive set of flow
parameters for examination.

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Limitations of CFD
• Physical models.
– CFD solutions rely upon physical models of real world processes
(e.g. turbulence, compressibility, chemistry, multiphase flow, etc.).
– The CFD solutions can only be as accurate as the physical models
on which they are based.
• Numerical errors.
– Solving equations on a computer invariably introduces numerical
errors.
– Round-off error: due to finite word size available on the computer.
Round-off errors will always exist (though they can be small in most
cases).
– Truncation error: due to approximations in the numerical models.
Truncation errors will go to zero as the grid is refined. Mesh
refinement is one way to deal with truncation error.

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Limitations of CFD (2)
• Boundary conditions.
– As with physical models, the accuracy of the CFD solution is only as
good as the initial/boundary conditions provided to the numerical
model.
– Example: flow in a duct with sudden expansion. If flow is supplied to
domain by a pipe, you should use a fully-developed profile for
velocity rather than assume uniform conditions.

Computational Computational
Domain Domain

Fully Developed Inlet

Uniform Inlet Profile
Profile
poor better

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Summary
• CFD is a method to numerically calculate heat transfer and fluid
flow.
• Currently, its main application is as an engineering method, to
provide data that is complementary to theoretical and
experimental data. This is mainly the domain of commercially
available codes and in-house codes at large companies.
• CFD can also be used for purely scientific studies, e.g. into the
fundamentals of turbulence. This is more common in academic
institutions and government research laboratories. Codes are
usually developed to specifically study a certain problem.

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