ISO 9001 QMS Course

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ISO 9001:2015 Standard

QUALITY MANAGEMENT SYSTEM


Course Objective
When you completed the course you will be able to:

• Understand the concept of QMS standard

• Describe the QMS standards

• Apply QMS standard in the organization


Course Outline
This is a One (1) day course containing the following:

•History of International Organization for Standardization (ISO)

•ISO 9000 Series of Standards

•Changes in ISO 9001:2008 to 9001:2015

•ISO 9001 Quality Management Requirements

•Internal Audit Course


History
Understanding Quality Management?
• Quality refers to all those features of a product (or service) which are required by
the customer.

• Quality Management means what the organization does to


ensure that its products or services satisfy the customer's quality requirements and
comply with any regulations applicable to those products or services.
ISO 9000 Family Series of Standard

ISO 9000:2015 ISO 9001:2015 ISO 9004:2018


Quality Management Quality Management Managing for the sustained
Systems - Systems - Requirements success of an organization
Fundamentals and —
Vocabulary A quality management
approach
Requirements aimed primarily
Essential background at giving confidence in the Guidance for organizations
for products and services that choose to progress
the proper an organization provides,
beyond ISO 9001
understanding and thereby improving
customer satisfaction
requirements to address
implementation of
a broader range of topics
ISO 9001
that can lead to continual
improvement of the
organization's overall
ISO 9000:2015 Standard
ISO 9000:2015 Quality Management Fundamentals and Vocabulary
Has seven quality management principle:
1.Customer Focus
2.Leadership
3.Engagement of people
4.Process approach
5.Improvement
6.Evidence-based decision making
7.Relationship management
Workshop I
Based on the seven Quality Management Principles:

1. Define the seven principles


2. Choose one (1) principle and give an example on how can you apply this principle
in the organization
ISO 9001:2015 Standard
ISO 9001:2015 Quality Management System
– Requirements
RISK-BASED THINKING
RISK-BASED THINKING
RISK-BASED THINKING
Workshop II

Consider a new product or services in the organization and Identify the following:
1.At least two (2) Requirements
2.Two (2) Risk
3.Two (2) Opportunities.
Other ISO Standards

SAE
ISO TS ISO QUEST
AS9100C:2009
16949:2009 13485:2003 TL9000

Aerospace Automotive Med. devices Telecom

ISO 9001

ISO 9000
ISO 9001:2008 vs 9001:2015
Key Changes
• increased emphasis on Achieving Value for the organisation and its customers

• increased emphasis on understanding and control of Risk to the organisation

• reduced emphasis on Documentation

• no stated requirement for Documented Procedures

• no reference to a Quality Manual.


And………
• no requirement for a Management Representative

• no formal requirement for Preventive Action

• outsourcing is now External Provision

• enhanced Leadership Requirements

• Organisational Context – responsiveness to changing Business Environment

• No exclusions, only Not Applicable clauses!


ISO 9001:2015
Quality Management Systems –
Requirements.
Section 4 – Context of the Organisation
Section 4 – Context of the Organisation
4.1 Understanding the • this is a new clause and
organisation and its context
provides a key insight
4.2 Understanding the needs into the organisation
and expectations of
interested parties What constitutes the
4.3 Determining the scope of organisation’s quality
the quality management management system.
system
4.4 Quality management
system and its processes
Section 4 – Context of the organisation
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested parties
4.3 Determining the scope of the quality management system
4.4 Quality management system and its processes

•determine external and internal issues relevant to the QMS


•must monitor these issues.
Section 4 – Context of the organisation
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested parties
4.3 Determining the scope of the quality management system
4.4 Quality management system and its processes

•determine interested parties relevant to the QMS


•determine their needs and expectations
•must monitor information about interested parties’ requirements.
Section 4 – Context of the organisation
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested
parties
4.3 Determining the scope of the quality management
system
4.4 Quality management system and its processes

•establish scope by determining boundaries and applicability of the


QMS to consider external/internal issues, requirements of interested
parties and the organisation’s products and services
Section 4 – Context of the organisation
4.1 Understanding the organisation and its context
4.2 Understanding the needs and expectations of interested
parties
4.3 Determining the scope of the quality management system
4.4 Quality management system and its processes

•must establish, implement, maintain and continually improve


the QMS
•interaction of processes required (but not documented!)
•assign responsibilities and authorities for processes
•retain documented information to ensure in the processes
Section 5 - Leadership
Section 5 – Leadership
5.1 Leadership and • top management now have
commitment a greater involvement in the
QMS
5.2 Policy
5.3 Organisational roles, What is required by top
responsibilities and management.
authorities
Section 5 - Leadership
5.1 Leadership and commitment
5.1.1 General
5.5.1 Customer focus
5.2 Policy
5.3 Organisational roles, responsibilities and authorises

•new clause
•must take accountability for the QMS’ effectiveness
•ensure Quality Policy and quality objectives are established
•ensure QMS is integrated into business processes
•ensure resources are available;
Section 5 - Leadership
5.1 Leadership and commitment
5.1.1 General…cont
5.5.1 Customer focus
5.2 Policy
5.3 Organisational roles, responsibilities and authorises

•communicate importance of effective QMS and conformance


•ensure QMS achieves intended results
•promote improvement
•support other management to demonstrate leadership.
Section 5 - Leadership
5.1 Leadership and commitment
5.1.1 General
5.5.1 Customer focus
5.2 Policy
5.3 Organisational roles, responsibilities and authorises

•top management must ensure:

•customer and regulatory requirements are met

•risks and opportunities are determined and addressed

•focused on enhancing customer satisfaction.


Section 5 – Leadership
5.1 Leadership and commitment
5.2 Policy
5.3 Organisational roles, responsibilities and authorities

•now split into two sub-clauses to save the confusion in the previous
version of what must be in the policy and what must be done with the
policy

•must be documented

•must be available internally and to interested parties.


Section 5 – Leadership
5.1 Leadership and commitment
5.2 Policy
5.3 Organisational roles, responsibilities and authorities

•ensures responsibilities and authorities for relevant roles are assigned,


communicated and understood

•no formal requirement for specific management representative

•specific mention of changes to QMS.


Section 6 – Planning
Section 6 – Planning
6.1 Actions to address risks • introduces risk based
and opportunities approach to planning
6.2 Quality objectives and • addresses risks,
planning to achieve opportunities and quality
them objectives

6.3 Planning of changes How quality planning is


achieved.
Section 6 – Planning
6.1 Actions to address risks and opportunities
6.2 Quality objectives and planning to achieve them
6.3 Planning of changes

•when planning, must consider external/internal issues and interested


parties

•determine risks to ensure QMS achieves results, enhance desirable


effect and achieve improvement

•must evaluate effectiveness of actions

•must be risk based.


Section 6 – Planning
6.1 Actions to address risks and opportunities
6.2 Quality objectives and planning to achieve them
6.3 Planning of changes
•quality objectives need to be established at relevant functions, levels and
processes
•these objectives should be:
─ consistent with the Quality Policy, measurable and take into account
applicable requirements
─ relevant to conformity of products and services, and the enhancement
of customer satisfaction
─ monitored, communicated and updated as appropriate
•must determine what, how, who, when, etc
•quality objectives must be documented.
Section 6 – Planning
6.1 Actions to address risks and opportunities
6.2 Quality objectives and planning to achieve them
6.3 Planning of changes

•where change is needed, it needs to be carried out in a planned and


systemic manner

•must ensure integrity of QMS.


Section 7 - Support
Section 7 - Support
7.1 Resources • newly constructed clause
7.2 Competence
• much of what was in 2008
Version Clauses 4,5 & 6
7.3 Awareness

7.4 Communication
The support required to meet
the organisation’s goals.
7.5 Documented information
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge

•must provide resources for the implementation and maintenance of


the QMS

•must consider constraints of existing resources and what may be


provided from external providers.
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge

•must determine and provide people necessary for effective


information of QMS and operations/control of processes.
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge

•determine resources needed to ensure valid and reliable monitoring and


measuring results
•resources must be suitable for the activity and maintained as fit for purpose
•evidence of fit for purpose must be retained
•other requirements for measuring equipment unchanged.
Section 7 - Support
7.1 Resources
7.1.1 General
7.1.2 People
7.1.3 Infrastructure
7.1.4 Environment for the operation of processes
7.1.5 Monitoring and measuring resources
7.1.6 Organisational knowledge

•new clause required to determine, maintain and make available the


knowledge necessary for the operation of its processes and to achieve
conformity of products and services

•particular care required for changing need and trends.


7.1.6 Organisational Knowledge
Note:

•organisational knowledge can include information such as intellectual


property and lessons learned

•may consider:

─ internal sources (eg learning from failures and successful projects,


capturing undocumented knowledge and expert experience)

─ external sources (eg standards, training, conferences, knowledge


from customers or providers).
Section 7 - Support
7.1 Resources
7.2 Competence
7.3 Awareness
7.4 Communication
7.5 Documented information

•providing ‘training’ to ‘competence’

•documented information (record) must be obtained of competence.


Section 7 - Support
7.1 Resources
7.2 Competence
7.3 Awareness
7.4 Communication
7.5 Documented information

•must be aware of Quality Policy, quality objectives, contribution to


effective QMS and implication of not conforming with QMS.
Section 7 - Support
7.1 Resources
7.2 Competence
7.3 Awareness
7.4 Communication
7.5 Documented information

•must now determine what will be communicated internally and


externally about the QMS, when, to whom, how and by whom.
Section 7 - Support
7.5 Documented information
7.5.1 General
7.5.2 Creating and updating
7.5.3 Control of documented information

•QMS needs documented information required by the Standard and


as determined by the organisation

Note: the extent of documented information can differ from one


organisation to another due to its size, activities, processes, products
and services, complexity of processes and their interactions, and the
competence of people.
Section 7 - Support
7.5 Documented information
7.5.1 General
7.5.2 Creating and updating
7.5.3 Control of documented information

•documented information requires:

▫ identification and description

▫ format and media

▫ review and approval.


Section 7 - Support
7.5 Documented information
7.5.1 General
7.5.2 Creating and updating
7.5.3 Control of documented information

•combines previous Clauses 4.2.3 (documentation) and 4.2.4


(records).
Section 8 - Operation
Section 8 - Operation
8.1 Operational planning and control • covers many of the
8.2 Requirements for products and Product Realisation
services requirements
contained in Clause 7
8.3 Design and development of
of the 2008 version
products and services
8.4 Control of externally provided
The heart of the
processes, products and services
management system
8.5 Production and service provision (the business).
8.6 Release of products and services
8.7 Control of nonconforming outputs
Section 8 - Operation
8.1 Operational planning and control

•must plan, implement and control processes needed to meet


requirements for the provision of products and services

•must control planned changes and review unintended changes

•any outsourced processes must be controlled.


Section 8 - Operation
8.2 Requirements for products and services
8.2.1 Customer communication
8.2.2 Determining the requirements for products and services
8.2.3 Review of requirements for products and services
8.2.4 Changes to requirements for products and services

•includes communicating with customers about handling and controlling


their property, establishing contingency requirements, when relevant.
Section 8 - Operation
8.2 Determination of requirements for products and services
8.2.1 Customer communication
8.2.2 Determining the requirements for products and services
8.2.3 Review of requirements for products and services
8.2.4 Changes to requirements for products and services

•plus the organisation must meet the claims of products or services it


offers.
Section 8 - Operation
8.2 Determination of requirements for products and services
8.2.1 Customer communication
8.2.2 Determining the requirements for products and services
8.2.3 Review of requirements for products and services
8.2.4 Changes to requirements for products and services

•documented information required on results of the review and any


new requirements.
Section 8 - Operation
8.3 Design and development of products and services

•where the detailed requirements of the organisation’s products and


services are not already established or not defined by the customer or
by other interested parties, such that they are adequate for
subsequent production or service provision, the organisation shall
establish, implement and maintain a design and development
process;
Section 8 - Operation
8.3 Design and development of products and services…cont

•changes are mainly terminology and simplified wording

•there is, however, a significantly increased focus on the role the


customer has in all stages of the design process

•the need for documented information to confirm appropriateness of all


stages is also clearly stated

•any changes made to design inputs and design outputs during the
design and development must be clearly identified.
Section 8 - Operation
8.4 Control of externally provided processes, products and services
8.4.1 General
8.4.2 Type and extent of control
8.4.3 Information for external providers

•much as before, each stage of the purchasing process, including


evaluation, selection, performance monitoring and re-evaluation remains a
key requirement

•there is a significant increase in the steps needed to control external


provision.
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes

• the most significant change is the move of monitoring and measuring


equipment to Section 7
• reference to ‘changes and post delivery activities’ have been strengthened.
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes
Section 8 - Operation
8.5 Production and service provision
8.5.1 Control of production and service provision
8.5.2 Identification and traceability
8.5.3 Property belonging to customers or external providers
8.5.4 Preservation
8.5.5 Post-delivery activities
8.5.6 Control of changes

•specific clause for control of changes to ensure continuing conformity

•documented information must be retained describing the review of


changes and any action arising.
Section 8 - Operation
8.6 Release of products and services

• must verify that product and service requirements have been meet
and evidence of conformity retained

• release to customer does not proceed until the planned verification


of conformity has been satisfactorily completed, unless otherwise
approved by a relevant authority and by the customer

• documented information to provide traceability to the person(s)


authorising release for delivery to the customer.
Section 8 - Operation

8.7 Control of nonconforming outputs

•documented information required describing nonconformity, actions


taken, any concessions and authority for taking action.
Section 9 – Performance Evaluation
Section 9 – Performance Evaluation
9.1 Monitoring, Determining what is to be
measurement, analysis monitored, measured, analysed
and evaluation and evaluated will enable the
organisation to determine ‘if the
9.2 Internal audit management system suitable,
9.3 Management review adequate and effective ?’

How performance of the QMS


is evaluated.
Section 9 – Performance Evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.1.1 General
9.1.2 Customer satisfaction
9.1.3 Analysis and evaluation

•must determine what needs to be monitored and measured, the methods


for monitoring, measurement, analysis and evaluation, as applicable, to
ensure valid results

•additionally, when the monitoring and measuring is to be performed and


when the results from monitoring and measurement is to be analysed and
evaluated

•retain appropriate documented information as evidence of the results.


Section 9 – Performance Evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.1.1 General
9.1.2 Customer satisfaction
9.1.3 Analysis and evaluation
Section 9 – Performance Evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.1.1 General
9.1.2 Customer satisfaction
9.1.3 Analysis and evaluation

•information resulting from monitoring and measuring appropriate data


should be analysed and evaluated

•the results of analysis is to be used to evaluate seven specific criteria


described.
Section 9 – Performance Evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.2 Internal audit
9.3 Management review

•split into two sub-clauses

•still at planned intervals

•evidence of internal audits and results must be documented.


Section 9 – Performance Evaluation
9.1 Monitoring, measurement, analysis and evaluation
9.2 Internal audit
9.3 Management review

•still at planned intervals

•clearer agenda items (inputs)

•evidence of management review results must be documented.


Section 10 - Improvement
Section 10 - Improvement

10.1 General • QMS must continually


improve
10.2 Nonconformity and
• nonconformities must be
corrective action
identified and reacted to
10.3 Continual improvement • corrective action must be
considered
Continual improvement
remains a core focus of
the QMS.
Section 10 – Improvement
10.1 General
10.2 Nonconformity and corrective action
10.3 Continual improvement

•opportunities for improvement must be determined

•action must be taken to meet customer requirements and enhance


customer satisfaction:

▫ improve products and service

▫ correcting, preventing or reducing undesired effects

▫ improve performance and effectiveness of the QMS.


Section 10 - Improvement
10.1 General
10.2 Nonconformity and corrective action
10.3 Continual improvement

•nonconformities (including complaints) must be reacted to and applicable


action taken

•root cause analysis must be considered based on its significance

•effectiveness of corrective action must be reviewed

•change QMS if required

•evidence of action taken from nonconformities must be documented

•evidence of results of corrective action must be documented.


Section 10 – Improvement
10.1 General
10.2 Nonconformity and corrective action
10.3 Continual improvement

•organisations must continually improve the suitability, adequacy and


effectiveness of the QMS

•must consider results of analysis and evaluation, and outputs from


management review.
Workshop III
Apply the Plan-Do-Check-Act to ISO clauses
Plan-Do-Check-Act
Plan-Do-Check-Act Concept
.
Workshop IV
Organizational Design Concept as per ISO Clauses:

Clause 4 (Plan)
4.1 Understanding the organization and its context
4.2 Determine the Scope of the QMS
Clause 5 (Plan)
5.2 Quality Policy
5.3 Organizational Roles, Responsibilities, and Authority
Clause 6 (Plan)
6.2 Quality objective and planning to achieve them
Clause 7 (Do)
7.2 Competence
Clause 8 (Do)
8.2 Requirements for product and services
Clause 9 (Check)
9.1 Monitoring, measurement, analysis and evaluation
9.3 Management Review
Clause 10 (Act or Plan)
10.3 Continual Improvement
Any Questions?

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