Capitolo 10
Capitolo 10
Capitolo 10
a laminate
Classical lamination theory
- Hypothesis
- Variations of stress and deformation in the laminate
- Force and moment resultant
• The classical lamination theory allows, starting from the elastic constants of each
lamina, to calculate the mechanical properties of the whole laminate.
• The fiber direction of each lamina is oriented in order to obtain a laminate able to
withstand loads in various directions depending on the applied stresses
• Hypothesis:
• The laminate is made with laminae perfectly bonded to each other.
• The bonding surfaces are infinitely thin and not deformable in shear, i.e., the
strains are continuous between a lamina and the other and there is no relative
slippage of a lamina relative to each other
• Plane stress state
• Thin plates with small deflections (the laminate is thin with two dimensions >>
of the others)
• z=xz=yz=0 Kirchoff’s hypothesis: a line normal to the median plane (ABCD)
remains perpendicular to it (xz=yz=0) and with the same length (z=0) due to
extensions and bending of the laminate
• The laminate acts as a flat plate whose special mechanical properties are defined
by the properties of the constituent laminae. (It behaves like a single layer
consisting of a material characterized by “special” properties).
Kirchoff’s hypothesis
Eq. 22)
• More in general
• The stresses in the kth layer can be expressed in terms of the laminate middle
surface strains and curvatures as:
Eq. 27)
• The strain varies linearly along z (thickness)
• The stresses are not linear because are different for each ply of the laminate
• The different plies in a laminate can be loaded with different values: some plies
can reach the failure before other plies
Effect of loading conditions- pure tension
• Pure tension
• Isotropic z z
𝜎 0= 𝐸 𝜀 0
0 0 0 0
• Laminate 0/90/90/0
0 E1 E 1 0
90 E2 𝜎 𝑘=𝐸 𝑘 𝜀0 E 2 0
90 E2 E 2 0
0 E1 E 2 0
0 0 E 0
Effect of loading conditions: pure bending
z 2 z 2
• Pure bending 𝜕 𝑤 𝜕 𝑤
𝜀=𝑧 2
𝜎 =𝐸 𝑧 2
• Isotropic 𝜕𝑥 𝜕𝑥
Neutral axis
0 0
z
90 E2
• Laminate 90/0/0/90 0 E1
0 E1 Neutral axis
90 E2
0 E 0
z
0 E1
• Laminate 0/90/90/0 90 E2 Neutral axis
90 E2
0 E1
0 E 0
Effect of loading conditions: tension and bending
• Isotropic z z
2
𝜕 𝑤 2
𝜀=𝜀 0 + 𝑧 𝜕 𝑤
𝜕𝑥
2 𝜎 =𝐸 𝜀 0 + 𝐸𝑧 2
𝜕𝑥
Neutral axis
0 0
z
90 E1
• Laminate 90/0/0/90 0 E2
0 E2
90 Neutral axis E1
0 E
z
0 E1
90 E2
• Laminate 0/90/90/0 Neutral axis
90 E2
0 E1
0 E 0
Effect of loading conditions: tension and bending
z z
• Isotropic
2
𝜕 𝑤 2
𝜀=𝜀 0 + 𝑧 𝜕 𝑤
𝜕𝑥
2 𝜎 =𝐸 𝜀 0 + 𝐸𝑧 2
𝜕𝑥
Neutral axis
0 0
z
1
2
• Arbitrary laminate
3 Neutral axis
4
0 E 0
laminate
Resultant forces and moments on a laminate
• The resultant forces and moments (per unit width) acting on a laminate are
obtained by integration of the stresses in each layer or lamina trough the laminate
thickness t
• N= force per unit width (b: width of the laminate) [N/m]
My Myx
y y
Mx
Ny Nyx x Mxy x
Nxy Nx
z z
In-plane forces on a flat laminate Moments on a flat laminate
Resultants forces and moments on a laminate
• In vectorial notation
Eq. 28)
Eq. 29)
• The integrals are extended to the thickness of each layer and the sum to all layers
N
t/2 zN
zN-1 z k tk
k
zk-1
Middle plane z3 t
3 z2
2 z1 -t/2
1 z0
Resultants forces and moments on a laminate
• Substituting eq. 27) into eq. 28) and eq. 29):
The stiffnesses are constant with thickness in any ply (or lamina) and then they can
go outside the integration (but not outside the sum) over each ply.
Laminate stiffnesses
• The strains 0 and k are referred to the middle plane and are not function of z
and then can go outside the integration and the sum.
Eq. 30)
Eq. 31)
• Therefore, it is possible to define:
Eq. 36)
• Bij0 implies coupling between bending and extension, i.e. a tension determines
bending and torsion, and viceversa.
• Thus, it is impossible to perform a tensile test on a laminate that has B ij terms
without at the same time a bending and/or a twisting of the laminate.
Physical interpretation
Shear-extension coupling
Bending-extension coupling
Bending-torsion coupling
Physical interpretation
xy
• A16 and A26 involve in-plane
deformations
y x
x
z Nx
ky
x
defining
And ;
And
Setting
And
Inverse relationships
[A] = extensional stiffness matrix [N/m]: relationship between the resultant in-
plane forces and the in-plane strains.
[B] = coupling stiffness matrix [N]: coupling the normal forces and moments to
midplane curvatures and midplane strains, respectively
h0
Terms of the B matrix
If the thickness of the plies is the same, for two equidistant plies:
(zi=zj-1 in the figure):
h0 𝑧 ❑𝑗
zj zj-1
zi-1 zi
h0 𝑧❑
𝑖
Terms of the D matrix
Some simplification for the matrix D terms:
If the thickness of the plies is the same, for two equidistant plies:
(zi=zj-1 in the figure) then
h0
zj zj-1
zi-1 zi
h0
Some simplifications of the laminate stiffness matrix
Eq. 39)
Eq. 40)
Eq. 41)
• And
•
•
• In addition
• The coupling effects between bending and extension are eliminated
• The resulting forces are only dependent on the linear deformation of the midplane and the
moments on its curvature
Stiffness for a single isotropic ply
• In matrix form:
Stiffness for a single specially orthotropic ply
There is alignment between the principal reference system and the main load
reference system
since =0Q16=Q26=0 for each laminate
Even in this case, and The coupling effects between bending and extension
are eliminated
The coefficients of the A and D matrices are:
Which gives:
and
Stiffness of a single generally orthotropic ply
• There is an angle between the principal axis of the material and the chosen
reference.
• The same relationships obtained for the generally orthotropic laminate holds.
However the stiffnesses are calculated starting from 6 independent elastic
constants and not from 4.
0
0 90
90 0
0 90
90 0
0 90
90 0
Typical lamina and laminate
+
+
-
-
+
+
-
-
+
+
-
-
+
Symmetric laminates
• Symmetric laminate: the ply orientation is symmetrical about the center line of the
laminate; that is, for each ply above the midplane, there is an identical ply (in material,
thickness, and fiber orientation angle) at an equal distance below the midplane (z)=
(-z)
• Symmetric laminates are preferred in order to limit the component distortion due both to
the thermal contractions caused by the curing or consolidation cycle and to the coupling of
deformations as a consequence of external loads.
• Even number of plies
Plane of symmetry
90° 0° 0°
30° 30° 0° 0° 90°
[90/02/30]S
• Odd number of plies: The bar over 0 indicates that the plane of symmetry passes midway
through the thickness of the 0° ply Plane of symmetry
symmetric
𝑄𝑖𝑗 ( 𝜃 ) [ 2 h0 𝑧 𝑗 ] h0 +
z1
-30° h3 Contribution
to the B
matrix z1
60° h2
−𝑄 𝑖𝑗 ( 𝜃 ) [ 2h 0 𝑧 𝑖 ] h0 +
45° h1
45° h1
Being the sum of the two terms is null
60° h2
-30° h3
Symmetric laminates
Under such conditions, the equations for the general case are
simplified with
Bij=0 The coupling effects between bending and extension are
eliminated
15° h1
-60° h2
30° h3
-30° h
+30°
Odd term
Regular symmetric angle ply laminates
Starting from the definition of D:
When calculating account for the fact that are independent for the value of k
Which yields:
Regular symmetric angle ply laminates
For the terms 16 and 26, starting from the definition of D: Odd term
+
Consider each couple of plies, such that -
K=6
+
Being -
K=4
+
-
K=2
+
Regular symmetric angle ply laminates
The first term inside the sum is null (for each positive there is one negative)
• And being
Eq. 42)
• Analogously for Ey (the matrix determinant does not change and the term A 22’ is
considered):
Eq. 43)
• And for Gxy (the matrix determinant does not change and the term A 66’ is considered):
Eq. 44)
Elastic properties of a symmetric laminate with general
orthotropic plies or angle ply
• If a force is applied along the x direction:’
Eq. 45)
And analogously:
Eq. 46)
Symmetric laminates with isotropic plies
• In addition to , it is also Layer Material properties thickness
• ==
1 E1, 1 H0
• decoupling between bending
and extension 2 E2, 2 2h0
• decoupling between tension and 3 E3, 3 3h0
shear 4 E3, 3 3h0
5 E2, 2 2h0
6 E1, 1 h0
Symmetric laminate with six multiple
isotropic layers
E1, 1, h
E2, 2, h
E1, 1, h
Symmetric laminates with “specially orthotropic plies”- cross-ply
• For example, applying a stress in the x direction only, and being N x/t=x:
• And therefore
• Eq. 47)
• Analogously, applying a tress in the y direction only:
• Eq. 48)
• And a pure shear:
• Eq. 49)
• Eq. 47, 48 and 49 are obtained from the homologues 42-46 by setting A 16=A26=0
Elastic properties of a symmetric angle ply laminate- high
number of plies
• In this case:
They consist of an even number of adjacent plies with angles of the principal axis of
the material of opposite sign (+ and -) with respect to the midplane of the
laminate
For each ply above the midplane with an orientation angle , there is a ply below the
midplane with the same thickness and orientation angle - , no matter what is the
distance from the midplane
30° t3
60° t2
-45° t1
-30° t3
45° t1
-60° t2
Balanced laminates
Remembering that
A16=A26=0
Decoupling of normal stress and shear strain
𝑄16 ( 𝜃 ) h0
h0 +
z1 Contribution
to the A16 and
z2
A26
h0 - −𝑄 16 ( 𝜃 ) h0
Antisymmetric balanced laminate
-45° h3
In the case that the distance from the midplane of the layers
at an angle + is also the same, also
30° h2
• For the same reason D26=0 h1
90°
• However Bij 0
h1
𝑄16 ( 𝜃 ) [ h 0 +3 h0 𝑧 𝑘 𝑧 𝑘− 1 ]
3
h0 +
0°
Contribution z1
-30° h2
to D16 , D26 z1
−𝑄 16 ( 𝜃 ) [ h 03 +3 h 0 𝑧 𝑘 𝑧 𝑘 −1 ] h0 - 45° h3
Layer Material properties angle thickness
Q11 Q12 Q22 Q16 Q26 Q66
1 F1 F2 F3 -F4 -F5 F6 -45 h0
2 G1 G2 G3 G4 G5 G6 30 2h0
3 H3 H2 H1 H4 H5 H6 90 3h0
4 H1 H2 H3 H4 H5 H6 0 3h0
5 G1 G2 G3 -G4 -G5 G6 -30 2h0
6 F1 F2 F3 F4 F5 F6 45 h0
Antisymmetric laminates cross-ply
Since antisymmetric and balanced: A16=A26=D16=D26=0
But
and all other Bij=0 ().
0° h1 3 F3 F2 F1 F4 90 2h0
4 F1 F2 F3 F4 0 2h0
0° h2
5 F1 F2 F3 F4 0 3h0
90° h3 6 F3 F2 F1 F4 90 h0
Antisymmetric laminates cross-ply
• Therefore, under these conditions,
• But
• no shear due to normal loads or torsion
• no torsion due to normal loads or shear
Antisymmetric laminates cross-ply
The contribution of the 4 plies reported in the figure (from the bottom to the top) to
the B11 term is:
Yields:
Obviously
Q11
Q22
Z+h0 z Z+2h0
-(Z+2h0)
Q11
Q22
Antisymmetric laminates angle-ply
In this case, odd number of plies -30° h3
B11= B22=B66=0 B16 0 B26 0
30° h2
-30° h1
There are normal stress due to torsional
deformations
30° h1
There is torsion due to extensional
deformations
-30° h2
30° h3
𝑄11 ( 𝜃 ) h 0 [ 𝑧 𝑘+ 𝑧 𝑘 −h 0 ] h0 +
Contribution to the B z1
matrix z1
−𝑄 11 ( 𝜃 ) [ h02 +2 h 0 𝑧 1 ] h0 -
Antisymmetric laminates angle-ply
Further simplification arises from the fact that :
The contribution of the two adjacent plies to B 16 is:
A sketch of actuation of
branches in a pine
cone upon (a) wetting
and (c) drying
A sketch of actuation of branches in a pine cone upon (a) drying and (b) wetting. Each
branch can be viewed as a bilayer structure (c,d), made of two unidirectional composite
laminate at 0 and 90°. Each branch consists of two types of tissues, one consisting of
cells in which the cellulose microfibrils are aligned along the length of the scale and the
other in which they are perpendicular. The swelling/shrinking direction in each layer is
constrained by the orientation of the stiff cellulose microfibrils in the adjacent layer. The
bottom layer (blue) upon shrinking will contract along the length of the branch however,
the stiff upper layer will not contract, thus causing the pine cone to open
Quasi-isotropic laminates
Examples:
[0,+45, 90, -45]s [0/+45/90/-45/- N=3
45/90/+45/0] (8 plies) =/3
[0,+45,90]s [0/+45/-45/90/90/-45/+45/0] (8
plies; very commonly used!)
[0, +60]s [0/+60/-60/-60/+60/0] (6 plies and
thinner than the formers) N=4
However, the Bij and Dij depend on the =/4
orientation of the coordinate axis of the
laminate.
The laminate can have bending-extension
coupling as well as different bending
response as the laminate is rotated in plane N=5
=/5
Stiffness and strenght of a short fiber composite with
random fiber orientation
For an unidirectional lamina, the coefficients of thermal expansion at 0°and 90° are
a11 and a22 , respectively. Moreover, a11 < a22
They can be obtained from the coefficient of longitudinal and radial thermal
expansion of the fibers, aFL and aFR (considered anisotropic) and am of the
matrix.
Generally am >> af
Eq. 42)
Eq. 43)
If the fibers form an angle q with the x direction, the coefficients ax and ay can be
defined as a function of a11 and a22 .
eq. 44) M 22
11
F
0 F 1
Thermoelastic analysis
Thermal strains are due to free expansions (or contractions) caused by temperature
variations.
Thermal loads appear due to restrictions imposed by various layers against their
free thermal expansion.
In many applications involving polymer matrix composites, moisture can also
influence the laminate strains owing to volumetric expansion (swelling) or
contraction of the matrix caused by moisture absorption or desorption. In such
cases, also the hygroscopic strains should be taken into account.
Even if no external loads are applied, that is, if [ N] =[ M]=[0], there may be
midplane strains and curvatures due to thermal effects, which in turn will create
thermal stresses in various laminas.
When a composite laminate is cooled from the curing temperature to room
temperature, significant residual stresses may develop owing to the thermal
mismatch of various laminas. In some cases, these curing stresses may be
sufficiently high to cause intralaminar cracks. Therefore, it may be prudent to
consider them in the analysis of composite laminates
Thermoelastic analysis
• Usually, laminates matrix are cured at temperatures which are different (higher)
than the service temperature of the composite
• During cooling thermal stresses arise, due to the different CTE of the laminae in
the different directions
• Starting from the definition of the strain:
• Eq. 45) i,j=1,2,….,6
• Sum of the mechanical and thermal strain.
• Inversion
• Eq. 46)
• Plane stress of orthotropic lamina in principal material coordinates:
• Eq. 47)
• Note that the coefficients of thermal expansion affect only extensional
strains not the shear strains
Thermoelastic analysis
• Consider a [90/0] laminate cooled from the curing temperature to the room
temperature T.
• T-300 carbon fiber/ epoxy matrix
• 11=-0.5*10-6 K-1
• 22=12*10-6 K-1
• T thickness of each ply (total thickness 2t)
• Stiffness matrices:
• And therefore:
• And finally
Residual stresses of a symmetric cross-ply
• Calculating the residual stresses generated because of cooling from curing temperatures
• A [0/902]S laminate of carbon fiber–epoxy is cured at temperature of 190°C and slowly cooled down
to room temperature, T=-167°C.
• Each layer in the laminate has a thickness h.
• 11=-1.8*10-6 K-1
• 22=27*10-6 K-1 0
90
• Symmetric, Bij=0 90 h
• No curvature, only A is required
90
90
• Thermal forces calculation:
0
Residual stresses of a symmetric cross-ply
• Which yields
• With
• Yields:
Residual stresses of a symmetric cross-ply
• The free thermal contraction strains, given as: