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    AGV-Optical Strip Driven (Automated Guided Vehicle) : A Seminar On

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    Randhir Bhagat
    The document summarizes a seminar presentation on an optical strip driven automated guided vehicle (AGV). The presentation covered the introduction, motivation, objective, literature review, problem statement, proposal phases, design/modeling, calculations, mechanism, navigation system, SWOT analysis, advantages, applications, results, future scope, and conclusion of the AGV system design project. The design aimed to reduce costs compared to forklifts for material handling in a manufacturing environment.

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    AGV-Optical Strip Driven (Automated Guided Vehicle) : A Seminar On

    Uploaded by

    Randhir Bhagat
    22 views31 pages
    The document summarizes a seminar presentation on an optical strip driven automated guided vehicle (AGV). The presentation covered the introduction, motivation, objective, literature review, problem statement, proposal phases, design/modeling, calculations, mechanism, navigation system, SWOT analysis, advantages, applications, results, future scope, and conclusion of the AGV system design project. The design aimed to reduce costs compared to forklifts for material handling in a manufacturing environment.

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    AGV PPT

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    The document summarizes a seminar presentation on an optical strip driven automated guided vehicle (AGV). The presentation covered the introduction, motivation, objective, literature review, problem statement, proposal phases, design/modeling, calculations, mechanism, navigation system, SWOT analysis, advantages, applications, results, future scope, and conclusion of the AGV system design project. The design aimed to reduce costs compared to forklifts for material handling in a manufacturing environment.

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    22 views31 pages

    AGV-Optical Strip Driven (Automated Guided Vehicle) : A Seminar On

    Uploaded by

    Randhir Bhagat
    The document summarizes a seminar presentation on an optical strip driven automated guided vehicle (AGV). The presentation covered the introduction, motivation, objective, literature review, problem statement, proposal phases, design/modeling, calculations, mechanism, navigation system, SWOT analysis, advantages, applications, results, future scope, and conclusion of the AGV system design project. The design aimed to reduce costs compared to forklifts for material handling in a manufacturing environment.

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    of 31

    A

    Seminar
    on

    AGV-Optical Strip Driven


    (Automated Guided Vehicle)

    By
    Mr. Amarjeet Kunal
    Mr. Mustufa Sadikot
    Mr. Sagarkumar Banerjee
    Mr. Santosh Mote

    Under The Guidance Of


    Prof. Sujata S. Shenkar

    Dr D.Y. Patil School Of Engineering & Technology


    Dr D.Y. Patil Knowledge City,
    Charholi (Bk.), Lohegaon
    INTRODUCTION
    • An Automated Guided Vehicle(AGV) is a computer controlled, Non-
    manned, Electrically Powered, vehicle capable of handling material
    MOTIVATION
    • The AGVs are implemented in factories, hospitals, offices, houses, and can
    even be found outdoors without the people in the surroundings realizing it.

    • They can carry far more material than human workers, and their
    movements can be tracked electronically at all times.

    • Their movements can be timed to feed or collect products or materials


    from the work cells in the factories.
    OBJECTIVE
     Reduce variances found in human delivery
    operations.
     Lower lifetime cost of no value added
    transportation of materials.
     Ability to transport materials without adding
    barriers, such as conveyors, into your system.
    LITERATURE REVIEW
    Sr.no Published Author
    01 Design and Controlled of Q. Li, A. C. Adriaansen,
    Automated Guided Vehicle J. T. Udding,
    System, Netherlands, 2004. A. Y. Pogromsky
    02 Automated Guided Vehicle Lothar Schulze,
    Systems: a Driver for Sebastian Behling,
    Increased Business Stefan Buhrs
    Performance, Hong Kong,
    2008.
    03 International Journal of Manali Pohare,
    Scientific & Engineering Ashok Shinde
    Research, Volume 6, Issue Prashant Borkar
    4, April-2015 192 ISSN
    2229-5518

    04 Paper on “Design of an W.L.Maxwell


    automated guided vehicle (senior member, IIE.)
    systems”
    Problem Statement
    (Design Input parameters given by ACME to define the problem statement)

    Sr.no Parameter Values

    01 Area of application Inside

    02 Speed 7 m/min

    03 Distance 100m

    04 Capacity Of Vehicle 800kg (max)

    05 Type of Surface flooring Cemented floor

    06 Guided path Optical Strip

    07 Additional Function A sensor is to be provided


    which detects the objects
    in paths to avoid collision
    with those object.
    PROPOSAL
    Phase 1 Selection of
    Materials

    Calculation for
    Phase 2
    AGV

    Phase 3
    Design of AGV

    Analysis & Phase 4


    Simulation
    of AGV
    DESIGN/MODELLING
    Overall Dimensions of Automated Guided vehicle
    Overall Length - 2450mm
    Overall Width - 1250mm
    Overall Height - 502mm
    Body Material - Dent Proof Sheet Metal MS
    Maximum load - 800 kg
    CALCULATION
    • RPM of motor required-
    Power required at wheel is 6KW to drive the 500 kg load
    Total weight of system is 800 kg
    Speed of vehicle is 7 rpm
    Revolution of motor shaft required will be 6 rpm.

    • Design of shaft at wheel-


    Material- Fe.E (Plain Carbon Steel)
    Sut= 770𝑁/𝑚𝑚2, Syt= 580 𝑁/𝑚𝑚2
    Diameter, d=40 mm
    • Design of brake
    Automatic shoe break are available in standard size,
    Width =40
    μ =0.32
    Pmax = 1 𝑁⁄𝑚𝑚2
    R =125

    • Selection of motor-
    Gross weight of vehicle (w) = 800kg,
    Radius of wheel (R) = 18cm,
    Rolling resistance= 8kg
    Wheel torque =774.244 kg-cm
    • Design of V-belt-
    Minimum pitch diameter of pulley (d) =
    85mm
    Speed ratio = 3
    Bigger pulley diameter (D) = 3*85 = 255mm
    Preferred length = 1420mm
    Corrected center distance- (C) = 439.14mm
    No. of Belts= 2
    • Design of spur gear-

    Material= 55𝐶8, Sut =720 𝑁/𝑚𝑚2


    Module (m) =4, 𝑍𝑝= 30,
    Diameter of gear =120mm.

    • Design of Bevel Gears


    m = 3mm
    𝑍𝑝 = 12, 𝑍𝑔 = 32
    (𝑆𝑢𝑡)𝑝 = 750 Mpa, (𝑆𝑢𝑡)𝑔 = 260 Mpa
    (𝐵𝐻𝑁)𝑝 = 210, (𝐵𝐻𝑁)𝑔 = 210
    𝑍𝑝′ = 12.18, 𝑍𝑔′ = 91.13

    • Design of worm gear


    Diameteral Quotient, q= 10mm
    No. of starts on the worm, 𝑍𝑝 = 1mm
    No. of starts on the wheel, 𝑍𝑔 = 30mm
    Lead angle of the worm, λ= 5.71
    • Design of bridge plate
    *Total load= 500kg
    *Load on each plate,
    W= 1635N
    B.M. = 130800N-mm
    h= thickness of the plate=20 mm

    • Design of Timing Belt


    *Pulley pitch diameter, d= 79.57=
    80
    *Outside pulley diameter, do= 77.2
    *Pulley root diameter, dr= 73mm
    Belt Length, L= 1521.90mm
    No. of teeths on belt, = 152.19
    Thickness of belt, h=10mm
    MECHANISM

    System

    Turning

    Driving

    Navigation
    How does it Work?
    TURNING MECHANISM

    Simple Turning Mechanism of AGV


    Twin Crank Pulley Mechanism
    Twin Crank Pulley Mechanism
    DRIVING MECHANISM

    Driving Mechanism
    Driving Mechanism
    NAVIGATION SYSTEM

    • The navigation system of this AGV is Optical Strip


    • Optical- Tracks Contrasting colors
    SWOT Analysis
    • Increased Production • Cost
    • Reduced Effort • Wear of Parts
    • Increased Efficiency

    Strength
    Weakness

    Opportunity Threat

    • Mechanical • Rapid Change in


    Industries Technology
    • Production Industries • Cheaper Alternatives
    • Automated
    Production Line
    Advantages

    Increased Safety

    Reduced
    Labor Cost
    Increased Accuracy
    and Productivity
    Improvisation
    Potentially High Initial
    Investment
    Not Suitable for
    Non-repetitive
    Tasks
    Battery
    Life
    Application
    Com
    • Handling raw materials
    mon
    Appli • Container handling
    catio
    n

    Prim
    • Automotive
    ary
    Appli • Hospital
    catio
    n

    Prim
    • Manufacturing
    ary
    Appli • Chemical
    catio
    n
    RESULT
    Hence our design is cost effective i.e. it is costing approximately 50
    % less than fork lift assembly and Automated Guided Vehicle available in the
    market. Also it can ease the physical strain on human workers by performing
    tiring tasks, such as lifting and carrying heavy materials, more efficiently with
    no signs of fatigue creeping in.

    FUTURE SCOPE:
    Few applications in Future which can be included in the design are:
    1. Automated Material loading and unloading.
    2. Development of different material carrying baskets/trollies.
    3. Inclusion of Battery recharging Unit in the Model.
    4. Provision for detecting oil or liquid spill in the path of AGV.
    CONCLUSION
    Min. Cost A company using forklift for material handling has following costs related:
    Estimation Driver Salary: ₹ 10,000 per month
    (Excluding Worker associated with the process: ₹ 10,000 per Month per person
    Maintenance Running cost(*Including Fuel costs): Variable
    Costs) Annual Cost: ₹ 3,60,000 /-
    Cost of forklift: ₹ 1,60,000/-
    Total Cost: ₹ 12,00,000/- (Approx.)

    Market price range of Automated Guided Vehicle


    ₹ 15,000,00 - ₹25,00,000/-

    Cost of our design : ₹ 4,70,000/-


    Maximum Manufacturing cost : ₹ 3,00,000/- (Approx.)
    Total Cost: ₹ 9,00,000/- (Approx.)
    SIMULATION OF OUR PROJECT

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