PROCUREMENT
PROCUREMENT
PROCUREMENT
PROCUREMENT
Procurement is defined as the logistics operation
responsible for supplying raw materials or goods in
general to a warehouse, logistics center, production
plant, or store to ensure that the business activity
(production, distribution, or sale) is properly carried
out
PROCUREMENT OBJECTIVES
Continuous Supply
One of the core objectives of procurement is to ensure that a continuous supply of
materials, parts, and components is available to certain manufacturing operations.
Downtime due to production stoppage increases operating costs and may result in an
inability to provide finished goods as promised to customers.
Supplier Development
It is important to develop close relationships with those suppliers in order to share
information and resources to achieve better results.
Make-buy decision – is an extraordinarily complex strategic decision for a firm and involves consideration of
numerous variables.
- It typically involves executives from across the organization working in cross-functional teams to ensure
comprehensive analysis of both the quantitative and the qualitative issues involved
- Analysis should begin with an evaluation of a product or service relationship to the firm’s core competencies.
Supply risk – refers to the possibility of an unplanned event in acquisition, delivery, or use that negatively affects a
firm’s ability to serve its customers.
Alternative Procurement Strategies
Four strategic approaches to procurement have been identified:
User buy
Volume consolidation
Supplier operational integration
Value management
User Buy
The simplest approach to procurement is to allow users in the organization to
determine their own purchase needs, evaluate sources of supply, and execute the
purchasing process.
Volume Consolidation
An important step in developing an effective procurement strategy is volume consolidation,
a procurement strategy accomplished through a reduction in the number of suppliers.
Advantage
It allows the supplier to improve economies of scale by spreading fixed cost over a larger volume of
output.
Make investments in capacity or processes to improve customer services.
Supplier Operational Integration
Operational integration occurs when buyers and sellers begin to integrate their
processes and activities in an attempt to achieve substantial performance improvement.
The primary objective of operational integration is to cut waste, reduce cost, and
develop a relationship that allows both buyer and seller to achieve mutual improvements.
Value Management
Value management is an even more intense aspect of supplier integration, going beyond a focus on buyer-seller operations
to a more comprehensive and sustainable relationship.
Value Engineering is a concept that involves closely examining material and component requirements at the early stage of
product design to ensure that a balance of lowest total cost and quality is incorporated into new product design
A key step in determining procurement strategies, then, is to understand exactly what the firm is currently buying (or
planning to buy) and how much is actually being spent on each purchased item or service.
Speed analysis is a tool that identifies how much is being spent on each type of product or service across all locations in the
firm. It also identifies all of the different suppliers being used.
Spend analysis is an important step in determining the appropriate procurement strategy for each of the products and
services required by the buying firm.
Routine Purchases
Routine purchase are typically items that involves a low percentage of a firm’s totally spend and involve very little supply
risk.
The routine strategy focuses on reducing buying effort to reduce cost.
Bottleneck Purchases
Bottleneck purchases represent a unique procurement problem. While such items involve a small percentage of a firm’s
spend, supply risk is high and lack of availability can cause significant operational problems for the buyer. These items are
frequently only available from a small number of alternative suppliers. The appropriate strategic focus in this situations is
to maintain multiple sources of supply and if feasible, use long-term contracts to assure continuity of supply.
Leverage Purchases
Like routine purchases, leverage purchases involve little supply risk. The items are generally commodities where many
alternative sources of supply exist. However, because the dollar spend on these products or services is relatively high,
there is potential to consolidate purchases with a limited number of suppliers to generate considerable procurement
savings. Volume consolidation and supplier operational integration are typically employed for leverage purchases
Critical Purchases
Critical Purchases are typically the strategic items and services that involve a high level of
expenditure and are vital to the organization’s success. Because of their importance and
the risk involved, there is strong emphasis in concentrating purchases with a strategic
preferred supplier. Critical purchases are the items where supplier operational integration
and value management procurement approaches take on highest priority.
While visiting supplier locations, the audit team examines in detail the supplier’s
equipment, facilities and personnel. Supplier quality management and continuous
improvement processes are a particular area of investigation. The objective of this
assessment is not only to ensure that the supplier currently has the desired product and
delivery quality required, but also that these critical capabilities will be maintained
Another area of concern for the audit team is a assessment of the overall corporate
culture and willingness of its management to commit to the buying firm.
Supplier Development
There are situations that arise in which a firm is unable to identify a supplier capable of
meeting its requirements and must develop a supplier that will have theses capabilities. This
means that the buying organization must invest in improving the capabilities and
performance of potential suppliers. This development process becomes necessary when:
The firm needs a new product that no supplier currently provides
The firm wants a more convenient and less costly source of a supply
The firm wants to avoid overreliance on a single supplier
A current supplier lacks sufficient capacity to meet the firm’s demand
The firm finds a supplier with compatible attitudes toward quality, timelines or flexibility
that does not currently make the desired input
The firm becomes dissatisfied with continuing poor performance by current suppliers, but
no other potential supplier exists.
Monitoring Performance
Procurement must identify the key supplier performance characteristics and develop a process to collect and
analyze actual day-to-day performance information. Suppliers should receive regular feedback regarding their
performance. Many organizations use a supplier “scorecard” for this purpose
Key supplier performance characteristics that are captured in a typical scorecard include terms of product quality,
delivery performance, cost reduction, service and other performance attributes that are important for their firm.
Supplier scorecards are used in several ways. To provide feedback, scorecards should be reviewed with suppliers at
periodic intervals. By providing this feedback, suppliers have the opportunity to respond to and improve their
performance. Frequently, the procurement organizations even show relative comparisons to competing suppliers.
ADT Security Services, a division of Tyco International, sources finished equipment from numerous suppliers to
include in the security systems it sells to its customers. Such equipment ranges from card readers that control access
to facilities to video products that record images for surveillance and security purposes.
Another aspect of the scorecard deals with how well a supplier helps the company meet its cost savings goals.
Supplier Certification
A supplier that consistently meets performance standards set by the organization may
be designated as a certified supplier.
Certified suppliers may be given access to information that other suppliers are not
allowed.
Certified suppliers are most likely to be those who participate in vendor-managed
inventory that has substantial advantages for both the buying organization and the
supplier.
Certification can also be revoked if a supplier fails to maintain its performance or if
problems are discovered in a re-audit of its processes.
E-Commerce and Procurement
Applying technology to procurement has considerable potential to speed up the process while simultaneously reducing errors and lowering total
acquisition cost.
Probably the most common technology used in procurement is Electronic Data Interchange (EDI). EDI involves the electronic transmission of data
between a firm and its suppliers. This allows two or more companies to obtain and provide timely and accurate information
Using EDI there are many types of data being directly transmitted, including purchase requisition, purchase orders, purchase order acknowledgement,
order status, advanced shipment notification, and track and trace information.
The explosion in EDI usage is a direct recognition of associated benefits, including standardization of data, more accurate information, more timely
information, shortening of lead times with associated reductions in inventories and reduced TCO.
Electronics catalogs allow buyers to gain rapid access to product information, specifications and pricing, allowing buyers to quickly identify products
and place order.
Buying exchanges are another technology based purchasing development. Typically, buying exchanges allow users to look for sellers or buyers of
specific goods or services.
LOGISTICAL INTERFACES WITH PROCUREMENT
Procurement may provide an organization’s logistical linkage with customers as many
organizations have turned to outsourcing of logistical services.
Just-in-time, logistics outsourcing, and performance based logistics represent three
critical aspects of the interface between logistics and procurement within an organization.
Just-in-Time
Just-in-time (JIT) referred to as just-in-time purchasing, and frequently referred to as
just-in-time delivery, the goal of JIT is to time=phase activities so that purchased materials
and products arrive just at the time they are required for the transformation process
Procurement of Logistics Services
The procurement of logistics services was considered an “indirect spend” and has not typically received the same
strategic emphasis.
Tyco International is one firm that has taken a close look at its strategy for procurement mof logistics services.
Performance-Based Logistics
Performance-based logistics (PBL) is used to buy what the military has tranditionally referred to as logistics support.
The most interesting aspects of PBL is that the military buys performance outcomes instead of what has historically
been individual transactions defined by product specifications.
Historically, the DoD told contractors what products to produce, when to produce them, and what activities to
perform, and then paid them upon completion. In this traditional arrangement, the more the contractor produced, the
more money it made. With PBL, the government simple tells the contractor what the desired outcomes are and lets
the supplier determine the best wy to meet those requirements. The government has found PBL to be an effective
means for obtaining higher quality while simultaneously achieving lower cost. While PBL has been limited thus far to
government purchasing, it is expected that business organizations may begin to adopt the practice in the future.
Summary
Procurement in an organization is charged with responsibility for obtaining the inputs
required to support operations
The focus is multidimensional, attempting to maintain continuous supply, minimize
leadtimes from suppliers and inventory of materials and components, and develop
suppliers capable of helping the organization achieve operating goals.
Procurement professionals are focused on the Total Cost of Ownership as contrasted solely
on purchase price.
This requires careful consideration of trade-offs between purchase price, supplier services
and logistical capability, quality, and how an item impacts detailed analysis of both the
value of an item and the supply risk associated with the item.
Different strategy is required for different situations.