Safety Measures for Major Hazardous work Next week

Department PIPING Work Description Piping Fit-up Work (Hot work)

Location Unit # 9 Work Duration Day
Responsible Manager Danny/Vinod Karunan Engineer / Supervisor Listar Rudy/Dodi Hendra
Job Step

Eqpt. / Tools / Hazzard/Risk

Control Measures Remarks
Photos Description ETC. Identification

Job Planning / Readiness • Starting work • 'Supervisor to obtain

without per- required permit to
mit. work and shall be
• Non Availabil- available at site
ity of Supervi- • Supervisor / Fore-
sion man must available
• Unawareness always at site
of job related • ''Supervisor / Fore-
hazards man must conduct
toolbox meeting and
discuss the hazards
involved in job as
per JSEA
 Job Step

Eqpt. / Tools / Hazzard/Risk

Control Measures Remarks
Photos Description ETC. Identification

Handling of Pipe Chain blocks, • Unskilled Work • Experienced, skilled

pallet trolleys force personnel shall be
• Body part in- deployed to do the
jury due to entire activity.
pinch point, • Conduct TBT about
punctured hazards involved
wounds during installation of
• Hand Tools pipes & manual
Damage handling.
• Defective • Regular equipment's
equipment to be checked and
• Manual han- replace defective
dling equipment immedi-
ately.
• All personnel shall
maintain good man-
ual lifting technique
of material handling.
 Job Step

Eqpt. / Hazzard/Risk Identi-

Control Measures Remarks
Photos Description Tools /ETC. fication

Cutting ,end prepara- Grinding • Personal Injury • Experienced and competent

tion and alignment of machine, due incompetent workers shall be deployed.
fittings Chain block personnel • Ensured that approved and ade-
Lever block • Finger injury quate tools and equipment are
• Structure hitting available prior to start of the
• Dust work
• Failure of Powered • Equipment (Cutting machine/
Hand Tools. Grinding machine) & Tools shall
• Electrocution. be re-inspected prior to com-
• Poor Housekeeping mencement of work
• Lack of access • All moving and rotating parts of
route tools / equipment shall be pro-
tected with machine guard. De-
fective equipment to be dis-
carded from service immediately
at once.
• Ensure that the pipe is ade-
quately supported while cutting,
end preparation of the pipe.
• Working area shall be ade-
quately barricaded and appro-
priate sign boards and warning
signage shall be used.
 Job Step

Eqpt. / Hazzard/Risk Identi-

Control Measures Remarks
Photos Description Tools /ETC. fication

• Promote safety at work & pres-

ence of mind, conduct TBT
about hazards involved during
all piping work, material han-
dling, Daily TBT to be done.
• Always wear Heavy-duty hand
gloves to prevent finger injury.
• Ensure that all the electrical
cables of electrical hand/ power
tools are in good condition,
damaged electrical cables must
not be used & never work in
wet condition.
• Fire extinguishers shall be kept
available at work area
• Good housekeeping shall be
maintained always and passage
ways kept clear at all times
• Use a brush or rack for remov-
ing waste material.
 Job Step

Eqpt. / Hazzard/Risk Identi-

Control Measures Remarks
Photos Description Tools /ETC. fication

Hot work (Cutting , Grinding • Use of welding shields, gog-

grinding & welding machines • Sharp / slag’s gles, fireproof apron, gloves,
Welding • Dislocation / fall of screen, earplugs, face mask etc.
machines. job piece due to • Proper clamping of the job
Gas cutting faulty clamping piece.
set. • Loss of insulation / • Deploy experienced & trained
loose connection personnel.
of terminals • Provide adequate illumination.
• Poor ventilation • Fire extinguishers shall be kept
• Incorrect RPM of available at work area
discs • Good housekeeping in work
area.
• Proper electrical connections of
the equipment's.
• Provision of Fire blankets.
• Ensure right tools & Equipment
inspected & color coded.
 Job Step

Eqpt. / Hazzard/Risk Identi-

Control Measures Remarks
Photos Description Tools /ETC. fication