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Lect02 (MT 353)

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SUBJECT: MT-353

INSTRUMENTATION & CONTROL

LECTURE # 02
TRANSDUCER & ITS CLASSIFICATION

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


INTRODUCTION
• TRANSDUCER: The transducer is a device that is used to converts a physical identity to be
measured into an equivalent electrical signal (voltage or current).
The part which give response to the
The part which convert output of
physical
• According to another definition of transducer can be given as a device, sensationwhen
and its depends
byupon
sensing which actuated
element to electrical the
signal.
physical phenomenon
energy in one form, supplies energy either in the same form or in another form to a second
transmission system.
• A transducer is also called as a pick-up element. It contains two parts that are closely related to each
other i.e. the sensing or detecting element and the transduction elements.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


EXAMPLES
• A mechanical force or displacement being converted into an electrical signal.
• A thermistor reacts to temperature variations.
• A photo cell changes in light intensity.
• Measurement of electrical noise.
• Telemetering system—when input and output are in electrical form.
• BIMETALLIC STRIP: A bimetallic strip is used to convert a temperature change
into mechanical displacement.
• MANOMETER: A manometer is a scientific instrument used to measure gas
pressures.
• GYROSCOPE: A gyroscope is a device used for measuring or maintaining
orientation and angular velocity.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CHARACTERISTICS
• Sensitivity: It can be defined as the ratio of the incremental output and the incremental
input.

• While defining the sensitivity, we assume that the input-output characteristic of


the instrument is approximately linear in that range.

• Range: The range of the sensor is the maximum and minimum values of
applied parameters that can be measured.

• Precision: The concept of precision refers to the degree of reproducibility of


a measurement.

• In other words, if exactly the same value were measured a number of times, an ideal sensor
would output exactly the same value every time. But real sensors output a range of values
distributed in some manner relative to the actual correct value.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CHARACTERISTICS
• Accuracy: The accuracy of the sensor is the maximum difference that will exist between the
actual value and the indicated value at the output of the sensor.

• The accuracy can be expressed either as a percentage of full scale or in absolute terms.

• Linearity: The linearity of the transducer is an expression of the extent to which the
actual measured curve of a sensor departs from the ideal curve.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CLASSIFICATION

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CLASSIFICATION BASED ON ENERGY SOURCE REQUIREMENT

• Active transducers are the transducers which do not use any external power
for the measurement of process variable.

• These transducers are self generating devices which operate under the energy
conversion principle.

• In other words, active transducer produces its own equivalent electrical output
in response to the physical quantity to be measured.”

Some examples of active transducers are given as


follows-
•Thermocouples
•Thermopiles,
•Photo voltaic cell
CLASSIFICATION BASED ON ENERGY SOURCE REQUIREMENT

• A thermocouple is said active transducer which is used for temperature


measurement.

• A thermocouple sensor consists of two dissimilar metal wires jointed at both


the end. Here one end joint (known as hot junction) is kept at the temperature
to be measured and another end joint (known as cold junction) at ambient
temperature is kept at ambient temperature.
CLASSIFICATION BASED ON ENERGY SOURCE REQUIREMENT

• Thermopiles are said active transducers used to measure temperature


difference.

• It convert thermal energy into electrical energy. It uses several thermocouples


connected in series or parallel.

• Thermopiles are used for contact-less temperature sensing.

• The function of a thermopile is to transfer the heat radiation emitted from the
object to a electrical voltage output. The output is in the range of tens or
hundreds of milli-volts.
CLASSIFICATION BASED ON ENERGY SOURCE REQUIREMENT

• Photo Voltaic transducer or Photo voltaic cell (sometimes known as solar cell)
is also an active transducer which generates electric voltage or current when
exposed to sun light.

• In simple words, we can say it converts solar energy into electricity. This
phenomenon is known as photo voltaic effect.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CLASSIFICATION BASED ON ENERGY SOURCE REQUIREMENT

• “Passive Transducers are the transducers which require external power for the
measurement of process variable or processing of output from primary sensing
element (Sensor).

• These are also known as externally powered transducers. However these


transducers and circuitry may absorb some energy during measurement and
detection of change in process variable.”
CLASSIFICATION BASED ON ENERGY SOURCE REQUIREMENT

RTD (Resistance
– detects change in temperature and convert into change in resistance
Temperature Detector)

Thermistor – detects change in temperature and convert into change in resistance

LVDT (Linear Variable


– converts displacement into change in inductance
Differential T/F)
Strain Gauge –  convert force, pressure into change in resistance

Potentiometer – converts displacement into change in resistance

Load Cells –  convert force, weight, pressure into change in resistance

Photo Resistor or LDR – detect light intensity and results as change in resistance

Diaphragm capsule –  detects pressure, differential pressure and convert into change in capacitance
CLASSIFICATION BASED ON PHYSICAL
PHENOMENON

• Primary transducers also called as primary sensing elements, are the first and foremost
requirement for the measurement and control.

• The primary transducer is the first element which is directly exposed to the process
variable to be measured that senses physical changes or any change in its surrounding
and produces an equivalent functional output which is detected by next stage or a
second stage.

• Bimetallic thermometer, liquid filled thermometer, manometer etc. are some examples
of primary transducers.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CLASSIFICATION BASED ON PHYSICAL
PHENOMENON

• Secondary transducer is basically a second stage in a measurement system which


detects the mechanical or physical change produced by primary sensing element and
converts or manipulates into electrical signal mostly.

• The magnitude of the output signal depends on the input mechanical signal. Some
examples of Secondary Transducers are LVDT, Piezo electric crystal, pinion gear
arrangement etc.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CLASSIFICATION BASED ON ITS OUTPUT

• Analog transducer is the transducer which provides output signal in analog form (of
voltage or current) i.e. a continuous function of time in response of input quantity to be
measured. Potentiometer, LVDT, thermistor, RTD, thermocouple etc. are some
examples of analog transducers.

• Digital transducer is the transducer which provides output electrical signal in digital
form i.e. discrete signal in response of input quantity to be measured. Here Output is in
the form of square pulses and having two states (high and low); hence it is called a
digital transducer.

• Examples- Shaft encoder, limit switch, pressure switch, digital tachometer, digital
resolver etc.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CLASSIFICATION BASED ON TRANSDUCTION
PHENOMENON
• When considering transduction phenomenon, transducers are the devices which
convert non-electrical physical process variable being measured into electrical signal.

• These are also called as electrical transducers. Potentiometer, LVDT, thermistor, RTD,
thermocouple etc. are some examples of electrical transducers.

• Inverse Transducer is defined as a device which is used to convert an electric quantity


such as voltage or current into a non- electrical quantity such as displacement, force,
pressure, temperature etc.

• In other words, Inverse transducer is called as output transducer because they convert
an electrical signal into non-electrical output. For Analog Ammeter, The oscilloscope
etc. are some inverse transducers.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD


CLASSIFICATION BASED ON
CONSTRUCTION
• Mechanical transducers are a set of primary sensing elements that respond for the change in a physical
quantity with a mechanical output such as displacement, force (or torque), pressure and strain. Diaphragm,
bellows, manometer, bimetallic strip, flow orifice, pilot tubes etc. are some mechanical transducers.

• Electrical Transducer is specified as the sensing device which is used to detect or sense a non electrical
physical quantity or magnitude and convert into electrical output signal such as voltage or current
proportional to the input being measured. Potentiometer, LVDT, RTD, Thermocouple, Strain Gauge, Piezo-
electric crystal etc. are some examples of Electrical Transducer.

• Optical transducers are based on optical transduction of light signals and rays and utilize optical properties
for measurement and analysis. Mostly optical transducers convert light and rays into electrical quantity. So
these are also called as opto-electric transducers or photo-electric transducers. Optical transducer uses the
property of light such as heat, absorption, adsorption, reflection, emission, radiation and so on.

GOVERNMENT COLLEGE OF TECHNOLOGY ABBOTTABAD

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